episode_id stringlengths 6 6 | machine_id stringclasses 5
values | alarms listlengths 1 5 | log_excerpt listlengths 1 1 | operator_note stringclasses 4
values | ground_truth dict |
|---|---|---|---|---|---|
E00001 | M04 | [
{
"code": "M04-A124",
"message": "Sensor plausibility check failed"
},
{
"code": "M04-A127",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M04] ambient reported as 81.7 C, plant ambient is 24 C"
] | Machine behaving oddly since start of shift. | {
"component": "temperature_sensor",
"failure_mode": "drift",
"repair": "recalibrate or replace sensor"
} |
E00002 | M04 | [
{
"code": "M04-A124",
"message": "Sensor plausibility check failed"
},
{
"code": "M04-A122",
"message": "Flow rate below nominal"
},
{
"code": "M04-A127",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M04] ambient reported as 97.5 C, plant ambient is 24 C"
] | Operator requests inspection before next batch. | {
"component": "temperature_sensor",
"failure_mode": "drift",
"repair": "recalibrate or replace sensor"
} |
E00003 | M02 | [
{
"code": "M02-A113",
"message": "Output speed unstable"
},
{
"code": "M02-A109",
"message": "Abnormal noise reported by operator"
},
{
"code": "M02-A108",
"message": "Flow rate below nominal"
}
] | [
"[M02] output speed variance 9.7% under load, squeal reported"
] | Operator requests inspection before next batch. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00004 | M02 | [
{
"code": "M02-A113",
"message": "Output speed unstable"
},
{
"code": "M02-A112",
"message": "Sensor plausibility check failed"
},
{
"code": "M02-A114",
"message": "Temperature above warning threshold"
}
] | [
"[M02] ambient reported as 90.2 C, plant ambient is 24 C"
] | Machine behaving oddly since start of shift. | {
"component": "temperature_sensor",
"failure_mode": "drift",
"repair": "recalibrate or replace sensor"
} |
E00005 | M02 | [
{
"code": "M02-A110",
"message": "Motor overcurrent protection triggered"
}
] | [
"[M02] phase current imbalance 9.3A / 8.8A / 21.5A"
] | Machine behaving oddly since start of shift. | {
"component": "electric_motor",
"failure_mode": "winding_fault",
"repair": "rewind or replace motor"
} |
E00006 | M01 | [
{
"code": "M01-A100",
"message": "Flow rate below nominal"
},
{
"code": "M01-A107",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M01] no detailed log available for this time window"
] | Problem occurs mainly under full load. | {
"component": "electric_motor",
"failure_mode": "misalignment",
"repair": "realign motor-load coupling"
} |
E00007 | M02 | [
{
"code": "M02-A108",
"message": "Flow rate below nominal"
},
{
"code": "M02-A112",
"message": "Sensor plausibility check failed"
},
{
"code": "M02-A111",
"message": "Supply pressure below nominal"
}
] | [
"[M02] no detailed log available for this time window"
] | Machine behaving oddly since start of shift. | {
"component": "temperature_sensor",
"failure_mode": "drift",
"repair": "recalibrate or replace sensor"
} |
E00008 | M01 | [
{
"code": "M01-A100",
"message": "Flow rate below nominal"
},
{
"code": "M01-A106",
"message": "Temperature above warning threshold"
},
{
"code": "M01-A107",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M01-A101",
"message": "Abnormal noise reported b... | [
"[M01] no detailed log available for this time window"
] | Problem occurs mainly under full load. | {
"component": "bearing",
"failure_mode": "wear",
"repair": "replace bearing"
} |
E00009 | M03 | [
{
"code": "M03-A118",
"message": "Sensor signal intermittent"
}
] | [
"[M03] no detailed log available for this time window"
] | Machine behaving oddly since start of shift. | {
"component": "speed_sensor",
"failure_mode": "intermittent",
"repair": "reseat connector, replace cable if worn"
} |
E00010 | M03 | [
{
"code": "M03-A120",
"message": "Temperature above warning threshold"
},
{
"code": "M03-A118",
"message": "Sensor signal intermittent"
},
{
"code": "M03-A116",
"message": "Abnormal noise reported by operator"
},
{
"code": "M03-A117",
"message": "Motor overcurrent protect... | [
"[M03] phase current imbalance 12.1A / 9.4A / 15.8A"
] | Issue appeared gradually over the last two days. | {
"component": "electric_motor",
"failure_mode": "winding_fault",
"repair": "rewind or replace motor"
} |
E00011 | M02 | [
{
"code": "M02-A115",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M02-A109",
"message": "Abnormal noise reported by operator"
}
] | [
"[M02] no detailed log available for this time window"
] | Machine behaving oddly since start of shift. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00012 | M01 | [
{
"code": "M01-A103",
"message": "Supply pressure below nominal"
},
{
"code": "M01-A100",
"message": "Flow rate below nominal"
}
] | [
"[M01] differential pressure 1.11 bar across filter (limit 0.8)"
] | Issue appeared gradually over the last two days. | {
"component": "filter",
"failure_mode": "clogging",
"repair": "replace filter element"
} |
E00013 | M01 | [
{
"code": "M01-A106",
"message": "Temperature above warning threshold"
},
{
"code": "M01-A101",
"message": "Abnormal noise reported by operator"
}
] | [
"[M01] phase current imbalance 9.5A / 13.4A / 15.4A"
] | Problem occurs mainly under full load. | {
"component": "electric_motor",
"failure_mode": "winding_fault",
"repair": "rewind or replace motor"
} |
E00014 | M05 | [
{
"code": "M05-A130",
"message": "Abnormal noise reported by operator"
},
{
"code": "M05-A131",
"message": "Servo following error"
}
] | [
"[M05] following error 1.10 mm exceeds window"
] | Operator requests inspection before next batch. | {
"component": "servo_motor",
"failure_mode": "encoder_fault",
"repair": "replace encoder"
} |
E00015 | M02 | [
{
"code": "M02-A115",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M02-A110",
"message": "Motor overcurrent protection triggered"
}
] | [
"[M02] envelope spectrum shows BPFO harmonics, temp 80.9 C"
] | Operator requests inspection before next batch. | {
"component": "bearing",
"failure_mode": "wear",
"repair": "replace bearing"
} |
E00016 | M02 | [
{
"code": "M02-A110",
"message": "Motor overcurrent protection triggered"
}
] | [
"[M02] phase current imbalance 10.1A / 11.1A / 19.8A"
] | Problem occurs mainly under full load. | {
"component": "electric_motor",
"failure_mode": "winding_fault",
"repair": "rewind or replace motor"
} |
E00017 | M03 | [
{
"code": "M03-A116",
"message": "Abnormal noise reported by operator"
},
{
"code": "M03-A119",
"message": "Output speed unstable"
}
] | [
"[M03] no detailed log available for this time window"
] | Problem occurs mainly under full load. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00018 | M01 | [
{
"code": "M01-A100",
"message": "Flow rate below nominal"
},
{
"code": "M01-A103",
"message": "Supply pressure below nominal"
}
] | [
"[M01] differential pressure 1.37 bar across filter (limit 0.8)"
] | Issue appeared gradually over the last two days. | {
"component": "filter",
"failure_mode": "clogging",
"repair": "replace filter element"
} |
E00019 | M04 | [
{
"code": "M04-A125",
"message": "Quality check: surface finish out of spec"
},
{
"code": "M04-A124",
"message": "Sensor plausibility check failed"
}
] | [
"[M04] vibration 10.74 mm/s at 1x spindle speed, part finish out of spec"
] | Issue appeared gradually over the last two days. | {
"component": "spindle",
"failure_mode": "imbalance",
"repair": "balance spindle, check tool holder"
} |
E00020 | M02 | [
{
"code": "M02-A115",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M02-A114",
"message": "Temperature above warning threshold"
}
] | [
"[M02] envelope spectrum shows BPFO harmonics, temp 88.8 C"
] | Operator requests inspection before next batch. | {
"component": "bearing",
"failure_mode": "wear",
"repair": "replace bearing"
} |
E00021 | M05 | [
{
"code": "M05-A128",
"message": "Cycle time above nominal"
},
{
"code": "M05-A132",
"message": "Supply pressure below nominal"
}
] | [
"[M05] actuation time 102.07s vs nominal 0.40s, supply pressure sagging"
] | Problem occurs mainly under full load. | {
"component": "pneumatic_valve",
"failure_mode": "leak",
"repair": "replace valve seals"
} |
E00022 | M04 | [
{
"code": "M04-A126",
"message": "Temperature above warning threshold"
},
{
"code": "M04-A122",
"message": "Flow rate below nominal"
}
] | [
"[M04] no detailed log available for this time window"
] | Machine behaving oddly since start of shift. | {
"component": "coolant_pump",
"failure_mode": "cavitation",
"repair": "clear suction line, check coolant level"
} |
E00023 | M03 | [
{
"code": "M03-A116",
"message": "Abnormal noise reported by operator"
},
{
"code": "M03-A121",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M03] no detailed log available for this time window"
] | Operator requests inspection before next batch. | {
"component": "gearbox",
"failure_mode": "tooth_wear",
"repair": "inspect gears, replace worn stage"
} |
E00024 | M02 | [
{
"code": "M02-A111",
"message": "Supply pressure below nominal"
},
{
"code": "M02-A115",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M02] no detailed log available for this time window"
] | Problem occurs mainly under full load. | {
"component": "electric_motor",
"failure_mode": "misalignment",
"repair": "realign motor-load coupling"
} |
E00025 | M04 | [
{
"code": "M04-A127",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M04-A125",
"message": "Quality check: surface finish out of spec"
}
] | [
"[M04] vibration 8.05 mm/s at 1x spindle speed, part finish out of spec"
] | Operator requests inspection before next batch. | {
"component": "spindle",
"failure_mode": "imbalance",
"repair": "balance spindle, check tool holder"
} |
E00026 | M04 | [
{
"code": "M04-A127",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M04-A126",
"message": "Temperature above warning threshold"
},
{
"code": "M04-A122",
"message": "Flow rate below nominal"
}
] | [
"[M04] no detailed log available for this time window"
] | Problem occurs mainly under full load. | {
"component": "bearing",
"failure_mode": "wear",
"repair": "replace bearing"
} |
E00027 | M02 | [
{
"code": "M02-A115",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M02] vibration RMS 9.91 mm/s, dominant at 2x running speed"
] | Machine behaving oddly since start of shift. | {
"component": "electric_motor",
"failure_mode": "misalignment",
"repair": "realign motor-load coupling"
} |
E00028 | M01 | [
{
"code": "M01-A107",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M01-A106",
"message": "Temperature above warning threshold"
}
] | [
"[M01] envelope spectrum shows BPFO harmonics, temp 82.5 C"
] | Issue appeared gradually over the last two days. | {
"component": "bearing",
"failure_mode": "wear",
"repair": "replace bearing"
} |
E00029 | M05 | [
{
"code": "M05-A129",
"message": "Part detection failure"
},
{
"code": "M05-A132",
"message": "Supply pressure below nominal"
}
] | [
"[M05] actuation time 93.28s vs nominal 0.40s, supply pressure sagging"
] | Problem occurs mainly under full load. | {
"component": "pneumatic_valve",
"failure_mode": "leak",
"repair": "replace valve seals"
} |
E00030 | M01 | [
{
"code": "M01-A106",
"message": "Temperature above warning threshold"
},
{
"code": "M01-A105",
"message": "Sensor plausibility check failed"
}
] | [
"[M01] static pressure reads 7.4 bar while pump is off"
] | Issue appeared gradually over the last two days. | {
"component": "pressure_sensor",
"failure_mode": "drift",
"repair": "recalibrate or replace sensor"
} |
E00031 | M04 | [
{
"code": "M04-A126",
"message": "Temperature above warning threshold"
},
{
"code": "M04-A123",
"message": "Abnormal noise reported by operator"
}
] | [
"[M04] bearing temp 101.8 C rising, audible grinding reported"
] | Operator requests inspection before next batch. | {
"component": "bearing",
"failure_mode": "lubrication_loss",
"repair": "relubricate and inspect seals"
} |
E00032 | M04 | [
{
"code": "M04-A124",
"message": "Sensor plausibility check failed"
}
] | [
"[M04] no detailed log available for this time window"
] | Operator requests inspection before next batch. | {
"component": "temperature_sensor",
"failure_mode": "drift",
"repair": "recalibrate or replace sensor"
} |
E00033 | M03 | [
{
"code": "M03-A119",
"message": "Output speed unstable"
},
{
"code": "M03-A120",
"message": "Temperature above warning threshold"
},
{
"code": "M03-A116",
"message": "Abnormal noise reported by operator"
},
{
"code": "M03-A118",
"message": "Sensor signal intermittent"
... | [
"[M03] no detailed log available for this time window"
] | Machine behaving oddly since start of shift. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00034 | M02 | [
{
"code": "M02-A110",
"message": "Motor overcurrent protection triggered"
},
{
"code": "M02-A109",
"message": "Abnormal noise reported by operator"
},
{
"code": "M02-A113",
"message": "Output speed unstable"
}
] | [
"[M02] no detailed log available for this time window"
] | Issue appeared gradually over the last two days. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00035 | M01 | [
{
"code": "M01-A106",
"message": "Temperature above warning threshold"
},
{
"code": "M01-A101",
"message": "Abnormal noise reported by operator"
}
] | [
"[M01] no detailed log available for this time window"
] | Machine behaving oddly since start of shift. | {
"component": "bearing",
"failure_mode": "lubrication_loss",
"repair": "relubricate and inspect seals"
} |
E00036 | M05 | [
{
"code": "M05-A128",
"message": "Cycle time above nominal"
},
{
"code": "M05-A129",
"message": "Part detection failure"
}
] | [
"[M05] 5 missed part detections in last shift"
] | Issue appeared gradually over the last two days. | {
"component": "proximity_sensor",
"failure_mode": "misadjustment",
"repair": "readjust sensing distance"
} |
E00037 | M01 | [
{
"code": "M01-A104",
"message": "Hydraulic pressure unstable"
},
{
"code": "M01-A106",
"message": "Temperature above warning threshold"
},
{
"code": "M01-A107",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M01] envelope spectrum shows BPFO harmonics, temp 94.8 C"
] | Operator requests inspection before next batch. | {
"component": "bearing",
"failure_mode": "wear",
"repair": "replace bearing"
} |
E00038 | M02 | [
{
"code": "M02-A108",
"message": "Flow rate below nominal"
},
{
"code": "M02-A111",
"message": "Supply pressure below nominal"
},
{
"code": "M02-A114",
"message": "Temperature above warning threshold"
}
] | [
"[M02] differential pressure 1.20 bar across filter (limit 0.8)"
] | Issue appeared gradually over the last two days. | {
"component": "filter",
"failure_mode": "clogging",
"repair": "replace filter element"
} |
E00039 | M02 | [
{
"code": "M02-A114",
"message": "Temperature above warning threshold"
},
{
"code": "M02-A112",
"message": "Sensor plausibility check failed"
}
] | [
"[M02] phase current imbalance 10.8A / 9.8A / 17.8A"
] | Machine behaving oddly since start of shift. | {
"component": "electric_motor",
"failure_mode": "winding_fault",
"repair": "rewind or replace motor"
} |
E00040 | M03 | [
{
"code": "M03-A117",
"message": "Motor overcurrent protection triggered"
},
{
"code": "M03-A120",
"message": "Temperature above warning threshold"
},
{
"code": "M03-A118",
"message": "Sensor signal intermittent"
},
{
"code": "M03-A119",
"message": "Output speed unstable"... | [
"[M03] phase current imbalance 10.8A / 10.5A / 17.2A"
] | Issue appeared gradually over the last two days. | {
"component": "electric_motor",
"failure_mode": "winding_fault",
"repair": "rewind or replace motor"
} |
E00041 | M03 | [
{
"code": "M03-A119",
"message": "Output speed unstable"
},
{
"code": "M03-A116",
"message": "Abnormal noise reported by operator"
},
{
"code": "M03-A117",
"message": "Motor overcurrent protection triggered"
}
] | [
"[M03] output speed variance 8.6% under load, squeal reported"
] | Operator requests inspection before next batch. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00042 | M02 | [
{
"code": "M02-A108",
"message": "Flow rate below nominal"
},
{
"code": "M02-A111",
"message": "Supply pressure below nominal"
},
{
"code": "M02-A113",
"message": "Output speed unstable"
}
] | [
"[M02] output speed variance 9.9% under load, squeal reported"
] | Machine behaving oddly since start of shift. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00043 | M03 | [
{
"code": "M03-A118",
"message": "Sensor signal intermittent"
},
{
"code": "M03-A116",
"message": "Abnormal noise reported by operator"
}
] | [
"[M03] speed signal dropouts 14 times in last hour"
] | Operator requests inspection before next batch. | {
"component": "speed_sensor",
"failure_mode": "intermittent",
"repair": "reseat connector, replace cable if worn"
} |
E00044 | M05 | [
{
"code": "M05-A132",
"message": "Supply pressure below nominal"
},
{
"code": "M05-A128",
"message": "Cycle time above nominal"
}
] | [
"[M05] actuation time 104.48s vs nominal 0.40s, supply pressure sagging"
] | Machine behaving oddly since start of shift. | {
"component": "pneumatic_valve",
"failure_mode": "leak",
"repair": "replace valve seals"
} |
E00045 | M05 | [
{
"code": "M05-A130",
"message": "Abnormal noise reported by operator"
},
{
"code": "M05-A128",
"message": "Cycle time above nominal"
},
{
"code": "M05-A132",
"message": "Supply pressure below nominal"
}
] | [
"[M05] actuation time 86.87s vs nominal 0.40s, supply pressure sagging"
] | Machine behaving oddly since start of shift. | {
"component": "pneumatic_valve",
"failure_mode": "leak",
"repair": "replace valve seals"
} |
E00046 | M05 | [
{
"code": "M05-A128",
"message": "Cycle time above nominal"
},
{
"code": "M05-A131",
"message": "Servo following error"
},
{
"code": "M05-A129",
"message": "Part detection failure"
}
] | [
"[M05] following error 0.73 mm exceeds window"
] | Operator requests inspection before next batch. | {
"component": "servo_motor",
"failure_mode": "encoder_fault",
"repair": "replace encoder"
} |
E00047 | M02 | [
{
"code": "M02-A114",
"message": "Temperature above warning threshold"
},
{
"code": "M02-A115",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M02-A111",
"message": "Supply pressure below nominal"
}
] | [
"[M02] no detailed log available for this time window"
] | Issue appeared gradually over the last two days. | {
"component": "bearing",
"failure_mode": "wear",
"repair": "replace bearing"
} |
E00048 | M04 | [
{
"code": "M04-A123",
"message": "Abnormal noise reported by operator"
},
{
"code": "M04-A122",
"message": "Flow rate below nominal"
}
] | [
"[M04] no detailed log available for this time window"
] | Issue appeared gradually over the last two days. | {
"component": "coolant_pump",
"failure_mode": "cavitation",
"repair": "clear suction line, check coolant level"
} |
E00049 | M05 | [
{
"code": "M05-A131",
"message": "Servo following error"
},
{
"code": "M05-A129",
"message": "Part detection failure"
}
] | [
"[M05] 15 missed part detections in last shift"
] | Machine behaving oddly since start of shift. | {
"component": "proximity_sensor",
"failure_mode": "misadjustment",
"repair": "readjust sensing distance"
} |
E00050 | M05 | [
{
"code": "M05-A129",
"message": "Part detection failure"
},
{
"code": "M05-A132",
"message": "Supply pressure below nominal"
}
] | [
"[M05] actuation time 94.96s vs nominal 0.40s, supply pressure sagging"
] | Issue appeared gradually over the last two days. | {
"component": "pneumatic_valve",
"failure_mode": "leak",
"repair": "replace valve seals"
} |
E00051 | M03 | [
{
"code": "M03-A119",
"message": "Output speed unstable"
},
{
"code": "M03-A118",
"message": "Sensor signal intermittent"
}
] | [
"[M03] no detailed log available for this time window"
] | Problem occurs mainly under full load. | {
"component": "speed_sensor",
"failure_mode": "intermittent",
"repair": "reseat connector, replace cable if worn"
} |
E00052 | M03 | [
{
"code": "M03-A119",
"message": "Output speed unstable"
},
{
"code": "M03-A117",
"message": "Motor overcurrent protection triggered"
}
] | [
"[M03] output speed variance 4.6% under load, squeal reported"
] | Operator requests inspection before next batch. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00053 | M04 | [
{
"code": "M04-A127",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M04] vibration 5.41 mm/s at 1x spindle speed, part finish out of spec"
] | Problem occurs mainly under full load. | {
"component": "spindle",
"failure_mode": "imbalance",
"repair": "balance spindle, check tool holder"
} |
E00054 | M05 | [
{
"code": "M05-A131",
"message": "Servo following error"
},
{
"code": "M05-A130",
"message": "Abnormal noise reported by operator"
},
{
"code": "M05-A133",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M05] no detailed log available for this time window"
] | Problem occurs mainly under full load. | {
"component": "gearbox",
"failure_mode": "tooth_wear",
"repair": "inspect gears, replace worn stage"
} |
E00055 | M02 | [
{
"code": "M02-A111",
"message": "Supply pressure below nominal"
},
{
"code": "M02-A115",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M02-A109",
"message": "Abnormal noise reported by operator"
},
{
"code": "M02-A113",
"message": "Output speed unstab... | [
"[M02] no detailed log available for this time window"
] | Machine behaving oddly since start of shift. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00056 | M04 | [
{
"code": "M04-A127",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M04-A125",
"message": "Quality check: surface finish out of spec"
}
] | [
"[M04] no detailed log available for this time window"
] | Operator requests inspection before next batch. | {
"component": "spindle",
"failure_mode": "imbalance",
"repair": "balance spindle, check tool holder"
} |
E00057 | M05 | [
{
"code": "M05-A129",
"message": "Part detection failure"
},
{
"code": "M05-A133",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M05-A130",
"message": "Abnormal noise reported by operator"
}
] | [
"[M05] gear mesh frequency sidebands rising, oil sample shows metal particles"
] | Issue appeared gradually over the last two days. | {
"component": "gearbox",
"failure_mode": "tooth_wear",
"repair": "inspect gears, replace worn stage"
} |
E00058 | M01 | [
{
"code": "M01-A106",
"message": "Temperature above warning threshold"
},
{
"code": "M01-A101",
"message": "Abnormal noise reported by operator"
}
] | [
"[M01] bearing temp 103.5 C rising, audible grinding reported"
] | Problem occurs mainly under full load. | {
"component": "bearing",
"failure_mode": "lubrication_loss",
"repair": "relubricate and inspect seals"
} |
E00059 | M04 | [
{
"code": "M04-A127",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M04-A124",
"message": "Sensor plausibility check failed"
},
{
"code": "M04-A122",
"message": "Flow rate below nominal"
}
] | [
"[M04] no detailed log available for this time window"
] | Issue appeared gradually over the last two days. | {
"component": "temperature_sensor",
"failure_mode": "drift",
"repair": "recalibrate or replace sensor"
} |
E00060 | M05 | [
{
"code": "M05-A129",
"message": "Part detection failure"
},
{
"code": "M05-A132",
"message": "Supply pressure below nominal"
}
] | [
"[M05] no detailed log available for this time window"
] | Machine behaving oddly since start of shift. | {
"component": "proximity_sensor",
"failure_mode": "misadjustment",
"repair": "readjust sensing distance"
} |
E00061 | M05 | [
{
"code": "M05-A133",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M05] gear mesh frequency sidebands rising, oil sample shows metal particles"
] | Issue appeared gradually over the last two days. | {
"component": "gearbox",
"failure_mode": "tooth_wear",
"repair": "inspect gears, replace worn stage"
} |
E00062 | M02 | [
{
"code": "M02-A108",
"message": "Flow rate below nominal"
},
{
"code": "M02-A111",
"message": "Supply pressure below nominal"
},
{
"code": "M02-A114",
"message": "Temperature above warning threshold"
}
] | [
"[M02] differential pressure 0.98 bar across filter (limit 0.8)"
] | Issue appeared gradually over the last two days. | {
"component": "filter",
"failure_mode": "clogging",
"repair": "replace filter element"
} |
E00063 | M05 | [
{
"code": "M05-A133",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M05-A130",
"message": "Abnormal noise reported by operator"
},
{
"code": "M05-A128",
"message": "Cycle time above nominal"
}
] | [
"[M05] no detailed log available for this time window"
] | Issue appeared gradually over the last two days. | {
"component": "gearbox",
"failure_mode": "tooth_wear",
"repair": "inspect gears, replace worn stage"
} |
E00064 | M03 | [
{
"code": "M03-A120",
"message": "Temperature above warning threshold"
},
{
"code": "M03-A116",
"message": "Abnormal noise reported by operator"
}
] | [
"[M03] no detailed log available for this time window"
] | Machine behaving oddly since start of shift. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00065 | M01 | [
{
"code": "M01-A100",
"message": "Flow rate below nominal"
},
{
"code": "M01-A106",
"message": "Temperature above warning threshold"
}
] | [
"[M01] differential pressure 1.24 bar across filter (limit 0.8)"
] | Machine behaving oddly since start of shift. | {
"component": "filter",
"failure_mode": "clogging",
"repair": "replace filter element"
} |
E00066 | M03 | [
{
"code": "M03-A119",
"message": "Output speed unstable"
},
{
"code": "M03-A118",
"message": "Sensor signal intermittent"
}
] | [
"[M03] no detailed log available for this time window"
] | Machine behaving oddly since start of shift. | {
"component": "speed_sensor",
"failure_mode": "intermittent",
"repair": "reseat connector, replace cable if worn"
} |
E00067 | M01 | [
{
"code": "M01-A103",
"message": "Supply pressure below nominal"
},
{
"code": "M01-A106",
"message": "Temperature above warning threshold"
},
{
"code": "M01-A101",
"message": "Abnormal noise reported by operator"
}
] | [
"[M01] no detailed log available for this time window"
] | Problem occurs mainly under full load. | {
"component": "bearing",
"failure_mode": "lubrication_loss",
"repair": "relubricate and inspect seals"
} |
E00068 | M02 | [
{
"code": "M02-A114",
"message": "Temperature above warning threshold"
},
{
"code": "M02-A113",
"message": "Output speed unstable"
}
] | [
"[M02] no detailed log available for this time window"
] | Machine behaving oddly since start of shift. | {
"component": "bearing",
"failure_mode": "lubrication_loss",
"repair": "relubricate and inspect seals"
} |
E00069 | M04 | [
{
"code": "M04-A127",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M04-A125",
"message": "Quality check: surface finish out of spec"
},
{
"code": "M04-A126",
"message": "Temperature above warning threshold"
}
] | [
"[M04] no detailed log available for this time window"
] | Problem occurs mainly under full load. | {
"component": "spindle",
"failure_mode": "imbalance",
"repair": "balance spindle, check tool holder"
} |
E00070 | M01 | [
{
"code": "M01-A104",
"message": "Hydraulic pressure unstable"
},
{
"code": "M01-A107",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M01] no detailed log available for this time window"
] | Machine behaving oddly since start of shift. | {
"component": "hydraulic_valve",
"failure_mode": "stiction",
"repair": "clean or replace valve spool"
} |
E00071 | M02 | [
{
"code": "M02-A112",
"message": "Sensor plausibility check failed"
}
] | [
"[M02] ambient reported as 81.1 C, plant ambient is 24 C"
] | Machine behaving oddly since start of shift. | {
"component": "temperature_sensor",
"failure_mode": "drift",
"repair": "recalibrate or replace sensor"
} |
E00072 | M02 | [
{
"code": "M02-A113",
"message": "Output speed unstable"
}
] | [
"[M02] output speed variance 7.4% under load, squeal reported"
] | Problem occurs mainly under full load. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00073 | M04 | [
{
"code": "M04-A122",
"message": "Flow rate below nominal"
},
{
"code": "M04-A123",
"message": "Abnormal noise reported by operator"
}
] | [
"[M04] coolant flow 10.8 L/min vs nominal 20, rattling noise"
] | Operator requests inspection before next batch. | {
"component": "coolant_pump",
"failure_mode": "cavitation",
"repair": "clear suction line, check coolant level"
} |
E00074 | M03 | [
{
"code": "M03-A119",
"message": "Output speed unstable"
},
{
"code": "M03-A118",
"message": "Sensor signal intermittent"
}
] | [
"[M03] speed signal dropouts 15 times in last hour"
] | Issue appeared gradually over the last two days. | {
"component": "speed_sensor",
"failure_mode": "intermittent",
"repair": "reseat connector, replace cable if worn"
} |
E00075 | M01 | [
{
"code": "M01-A104",
"message": "Hydraulic pressure unstable"
}
] | [
"[M01] no detailed log available for this time window"
] | Operator requests inspection before next batch. | {
"component": "hydraulic_valve",
"failure_mode": "stiction",
"repair": "clean or replace valve spool"
} |
E00076 | M03 | [
{
"code": "M03-A120",
"message": "Temperature above warning threshold"
},
{
"code": "M03-A121",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M03-A117",
"message": "Motor overcurrent protection triggered"
}
] | [
"[M03] phase current imbalance 10.3A / 12.7A / 20.7A"
] | Issue appeared gradually over the last two days. | {
"component": "electric_motor",
"failure_mode": "winding_fault",
"repair": "rewind or replace motor"
} |
E00077 | M02 | [
{
"code": "M02-A109",
"message": "Abnormal noise reported by operator"
},
{
"code": "M02-A114",
"message": "Temperature above warning threshold"
}
] | [
"[M02] no detailed log available for this time window"
] | Issue appeared gradually over the last two days. | {
"component": "bearing",
"failure_mode": "lubrication_loss",
"repair": "relubricate and inspect seals"
} |
E00078 | M01 | [
{
"code": "M01-A102",
"message": "Motor overcurrent protection triggered"
},
{
"code": "M01-A103",
"message": "Supply pressure below nominal"
},
{
"code": "M01-A100",
"message": "Flow rate below nominal"
},
{
"code": "M01-A106",
"message": "Temperature above warning thres... | [
"[M01] differential pressure 1.07 bar across filter (limit 0.8)"
] | Operator requests inspection before next batch. | {
"component": "filter",
"failure_mode": "clogging",
"repair": "replace filter element"
} |
E00079 | M03 | [
{
"code": "M03-A118",
"message": "Sensor signal intermittent"
},
{
"code": "M03-A121",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M03] speed signal dropouts 15 times in last hour"
] | Operator requests inspection before next batch. | {
"component": "speed_sensor",
"failure_mode": "intermittent",
"repair": "reseat connector, replace cable if worn"
} |
E00080 | M03 | [
{
"code": "M03-A118",
"message": "Sensor signal intermittent"
}
] | [
"[M03] speed signal dropouts 14 times in last hour"
] | Issue appeared gradually over the last two days. | {
"component": "speed_sensor",
"failure_mode": "intermittent",
"repair": "reseat connector, replace cable if worn"
} |
E00081 | M02 | [
{
"code": "M02-A114",
"message": "Temperature above warning threshold"
},
{
"code": "M02-A109",
"message": "Abnormal noise reported by operator"
}
] | [
"[M02] envelope spectrum shows BPFO harmonics, temp 92.8 C"
] | Problem occurs mainly under full load. | {
"component": "bearing",
"failure_mode": "wear",
"repair": "replace bearing"
} |
E00082 | M01 | [
{
"code": "M01-A107",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M01] vibration RMS 8.50 mm/s, dominant at 2x running speed"
] | Machine behaving oddly since start of shift. | {
"component": "electric_motor",
"failure_mode": "misalignment",
"repair": "realign motor-load coupling"
} |
E00083 | M04 | [
{
"code": "M04-A122",
"message": "Flow rate below nominal"
},
{
"code": "M04-A124",
"message": "Sensor plausibility check failed"
},
{
"code": "M04-A125",
"message": "Quality check: surface finish out of spec"
}
] | [
"[M04] ambient reported as 87.0 C, plant ambient is 24 C"
] | Problem occurs mainly under full load. | {
"component": "temperature_sensor",
"failure_mode": "drift",
"repair": "recalibrate or replace sensor"
} |
E00084 | M02 | [
{
"code": "M02-A114",
"message": "Temperature above warning threshold"
},
{
"code": "M02-A115",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M02] no detailed log available for this time window"
] | Operator requests inspection before next batch. | {
"component": "bearing",
"failure_mode": "wear",
"repair": "replace bearing"
} |
E00085 | M01 | [
{
"code": "M01-A103",
"message": "Supply pressure below nominal"
},
{
"code": "M01-A104",
"message": "Hydraulic pressure unstable"
},
{
"code": "M01-A105",
"message": "Sensor plausibility check failed"
}
] | [
"[M01] pressure oscillating 81.9-117.4 bar at 0.5 Hz"
] | Problem occurs mainly under full load. | {
"component": "hydraulic_valve",
"failure_mode": "stiction",
"repair": "clean or replace valve spool"
} |
E00086 | M04 | [
{
"code": "M04-A123",
"message": "Abnormal noise reported by operator"
},
{
"code": "M04-A122",
"message": "Flow rate below nominal"
}
] | [
"[M04] coolant flow 11.2 L/min vs nominal 20, rattling noise"
] | Issue appeared gradually over the last two days. | {
"component": "coolant_pump",
"failure_mode": "cavitation",
"repair": "clear suction line, check coolant level"
} |
E00087 | M01 | [
{
"code": "M01-A105",
"message": "Sensor plausibility check failed"
},
{
"code": "M01-A107",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M01] vibration RMS 4.73 mm/s, dominant at 2x running speed"
] | Issue appeared gradually over the last two days. | {
"component": "electric_motor",
"failure_mode": "misalignment",
"repair": "realign motor-load coupling"
} |
E00088 | M04 | [
{
"code": "M04-A125",
"message": "Quality check: surface finish out of spec"
},
{
"code": "M04-A123",
"message": "Abnormal noise reported by operator"
},
{
"code": "M04-A127",
"message": "Vibration level above ISO 10816 zone B"
}
] | [
"[M04] vibration 6.20 mm/s at 1x spindle speed, part finish out of spec"
] | Machine behaving oddly since start of shift. | {
"component": "spindle",
"failure_mode": "imbalance",
"repair": "balance spindle, check tool holder"
} |
E00089 | M04 | [
{
"code": "M04-A123",
"message": "Abnormal noise reported by operator"
},
{
"code": "M04-A126",
"message": "Temperature above warning threshold"
},
{
"code": "M04-A127",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M04-A125",
"message": "Quality check... | [
"[M04] bearing temp 96.9 C rising, audible grinding reported"
] | Machine behaving oddly since start of shift. | {
"component": "bearing",
"failure_mode": "lubrication_loss",
"repair": "relubricate and inspect seals"
} |
E00090 | M03 | [
{
"code": "M03-A117",
"message": "Motor overcurrent protection triggered"
},
{
"code": "M03-A116",
"message": "Abnormal noise reported by operator"
},
{
"code": "M03-A119",
"message": "Output speed unstable"
}
] | [
"[M03] output speed variance 7.2% under load, squeal reported"
] | Operator requests inspection before next batch. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00091 | M02 | [
{
"code": "M02-A110",
"message": "Motor overcurrent protection triggered"
},
{
"code": "M02-A112",
"message": "Sensor plausibility check failed"
}
] | [
"[M02] no detailed log available for this time window"
] | Operator requests inspection before next batch. | {
"component": "temperature_sensor",
"failure_mode": "drift",
"repair": "recalibrate or replace sensor"
} |
E00092 | M03 | [
{
"code": "M03-A116",
"message": "Abnormal noise reported by operator"
},
{
"code": "M03-A118",
"message": "Sensor signal intermittent"
}
] | [
"[M03] output speed variance 8.3% under load, squeal reported"
] | Machine behaving oddly since start of shift. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00093 | M05 | [
{
"code": "M05-A129",
"message": "Part detection failure"
}
] | [
"[M05] 10 missed part detections in last shift"
] | Problem occurs mainly under full load. | {
"component": "proximity_sensor",
"failure_mode": "misadjustment",
"repair": "readjust sensing distance"
} |
E00094 | M02 | [
{
"code": "M02-A111",
"message": "Supply pressure below nominal"
},
{
"code": "M02-A113",
"message": "Output speed unstable"
},
{
"code": "M02-A109",
"message": "Abnormal noise reported by operator"
}
] | [
"[M02] output speed variance 5.3% under load, squeal reported"
] | Operator requests inspection before next batch. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00095 | M03 | [
{
"code": "M03-A119",
"message": "Output speed unstable"
},
{
"code": "M03-A121",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M03-A116",
"message": "Abnormal noise reported by operator"
}
] | [
"[M03] no detailed log available for this time window"
] | Problem occurs mainly under full load. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00096 | M05 | [
{
"code": "M05-A128",
"message": "Cycle time above nominal"
}
] | [
"[M05] actuation time 100.87s vs nominal 0.40s, supply pressure sagging"
] | Operator requests inspection before next batch. | {
"component": "pneumatic_valve",
"failure_mode": "leak",
"repair": "replace valve seals"
} |
E00097 | M03 | [
{
"code": "M03-A116",
"message": "Abnormal noise reported by operator"
},
{
"code": "M03-A117",
"message": "Motor overcurrent protection triggered"
},
{
"code": "M03-A119",
"message": "Output speed unstable"
}
] | [
"[M03] output speed variance 9.4% under load, squeal reported"
] | Operator requests inspection before next batch. | {
"component": "belt",
"failure_mode": "slippage",
"repair": "retension or replace belt"
} |
E00098 | M05 | [
{
"code": "M05-A133",
"message": "Vibration level above ISO 10816 zone B"
},
{
"code": "M05-A130",
"message": "Abnormal noise reported by operator"
}
] | [
"[M05] gear mesh frequency sidebands rising, oil sample shows metal particles"
] | Machine behaving oddly since start of shift. | {
"component": "gearbox",
"failure_mode": "tooth_wear",
"repair": "inspect gears, replace worn stage"
} |
E00099 | M05 | [
{
"code": "M05-A128",
"message": "Cycle time above nominal"
},
{
"code": "M05-A132",
"message": "Supply pressure below nominal"
},
{
"code": "M05-A130",
"message": "Abnormal noise reported by operator"
}
] | [
"[M05] actuation time 81.99s vs nominal 0.40s, supply pressure sagging"
] | Problem occurs mainly under full load. | {
"component": "pneumatic_valve",
"failure_mode": "leak",
"repair": "replace valve seals"
} |
E00100 | M02 | [
{
"code": "M02-A108",
"message": "Flow rate below nominal"
},
{
"code": "M02-A112",
"message": "Sensor plausibility check failed"
}
] | [
"[M02] ambient reported as 103.8 C, plant ambient is 24 C"
] | Issue appeared gradually over the last two days. | {
"component": "temperature_sensor",
"failure_mode": "drift",
"repair": "recalibrate or replace sensor"
} |
LongHaul-Bench
Does a self-improving LLM agent get better or slowly rot over ~1,000 sequential tasks? LongHaul-Bench is a seed-reproducible synthetic industrial fault-diagnosis environment for measuring the long-horizon reliability of agents that learn from their own experience, under edge constraints (quantized small model, hard memory budget, offline).
- Paper (preprint): doi:10.5281/zenodo.23624799
- Code, harness, run logs, analysis scripts: github.com/vahit19/longhaul-bench
Dataset structure
Each release is one synthetic plant (five machine types, 15 component types, 16 failure modes) plus a stream of 1,000 diagnostic episodes, generated from seed 42.
| Config | Episodes | Difficulty | Notes |
|---|---|---|---|
v0-standard (default) |
1,000 | log dropout 0.3, symptom dropout 0.3 | all paper results use this tier |
v0-hard |
1,000 | log dropout 0.7, symptom dropout 0.5 | |
v1-standard |
1,000 | standard knobs | fault frequencies calibrated to the AI4I 2020 dataset |
An LLM-free 91-line heuristic scores 99.9% / 86.3% / 73.3% exact accuracy on the easy / standard / hard tiers.
episodes.jsonl (loaded by the configs above), one episode per line:
| Field | Description |
|---|---|
episode_id |
e.g. E00001; episodes are meant to be run in order |
machine_id |
machine the fault occurs on |
alarms |
list of {code, message} |
log_excerpt |
HMI/PLC-style log lines (subject to dropout) |
operator_note |
free-text note |
ground_truth |
{component, failure_mode, repair}: for scoring only, never show it to the agent |
world.json (per release, not loaded by the configs): the agent's tool corpus, with the alarm-code table,
per-machine troubleshooting manual excerpts (the retrieval corpus), and maintenance history.
The three releases share the same world file.
from datasets import load_dataset
from huggingface_hub import hf_hub_download
import json
episodes = load_dataset("renderfy/longhaul-bench", "v0-standard", split="test")
world = json.load(open(hf_hub_download("renderfy/longhaul-bench", "longhaul-v0-standard/world.json",
repo_type="dataset")))
File integrity: SHA256SUMS matches the canonical files in the GitHub repository.
Protocol
The agent sees alarms, the log excerpt, and the operator note; it may call alarm_lookup, manual_search,
and maintenance_history over world.json, and must output a JSON diagnosis (component + failure mode),
scored by exact match. After each episode the environment returns outcome feedback that an improvement
operator may write into a bounded experience memory (100 records in the paper). Feedback can be corrupted
with plausible wrong diagnoses to test knowledge rot. The full harness is in the GitHub repository.
Reference results (paper, Qwen2.5-3B-Instruct Q4_K_M, five worlds)
| Arm | Exact accuracy (mean over 5 worlds) |
|---|---|
| frozen (no learning) | 58.2% |
| append memory | 62.0% |
| reflect memory | 61.3% |
| reflect + 40% plausible corrupted feedback | 55.3% |
| same, with manual-consistency gates | 61.3% |
| manual oracle (correct manual row given) | 76.8% |
Memory helps only when recall surfaces the correct precedent often enough: in the paper's recall-precision decomposition the break-even recall precision is about 0.7, and plausible corruption causes rot mainly by lowering that precision (0.81 → 0.72 → 0.65 at 0/20/40% corruption).
Limitations
The environment is template-generated: fault frequencies can be calibrated to public data (v1), but symptom and log text are synthetic, and on the standard tier the LLM-free heuristic floor exceeds the 3B agent's oracle ceiling. Results characterize memory dynamics, not absolute diagnostic competence. No proprietary or employer data is used.
Citation
@misc{feryad2026longhaul,
title = {LongHaul-Bench: A Reproducible Benchmark for Long-Horizon Reliability of Self-Improving LLM Agents Under Industrial Edge Constraints},
author = {Feryad, Vahit},
year = {2026},
publisher = {Zenodo},
doi = {10.5281/zenodo.23624799},
url = {https://doi.org/10.5281/zenodo.23624799}
}
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