Patent ID: 8806742

Claim:
Method comprising: securing an electronic device to a substrate, then; securing to the substrate a cover enclosing the electronic device and defining with the substrate a volume around the electronic device, the cover being spaced from the electronic device and having a plurality of apertures formed therein, then; bonding together the cover and the substrate and determining any warpage between surfaces of the inside of the cover and the electronic device, then; printing a thermally conductive interface material onto the cover and through the plurality of apertures into the volume defined between the cover and the substrate and filling the apertures and a fractional portion of the volume between the electronic device and the cover, the fractional portion being limited to the space between the cover and the upper surface of the electronic device proximate the cover and accommodating any warpage between surfaces of the inside of the cover and the electronic device, then; curing the thermally conductive material in situ within the assembled substrate, device, cover, and aperture.