Patent ID: 7987566

Claim:
A super capacitor forming method, comprising the steps of: forming first, second, third and fourth dielectric sheets of viscous glass material, each of the sheets having a first and a second surface; rolling a first thin metal foil onto the first surface of the first dielectric sheet while the first dielectric sheet has a viscosity of approximately 10,000 poises; rolling a second thin metal foil onto the first surface of the second dielectric sheet while the second dielectric sheet has a viscosity of approximately 10,000 poises; rolling a third thin metal foil onto the first surface of the third dielectric sheet while the third dielectric sheet has a viscosity of approximately 10,000 poises; rolling a fourth thin metal foil onto the first surface of the fourth dielectric sheet while the fourth dielectric sheet has a viscosity of approximately 10,000 poises; combining the first, the second, the, third, and the fourth dielectric sheets, the first dielectric sheet being on a top layer, the fourth dielectric sheet being on a bottom layer; rolling a fifth thin metal foil onto the second surface of the fourth dielectric sheet while the fourth dielectric sheet has a viscosity of approximately 10,000 poises, thereby forming a five metal foil-glass laminate; cooling the dielectric sheets concurrently with the thin metal foil rolling steps; heat-soaking the viscous glass material portion of the five metal foil-glass laminate; and annealing the five metal foil-glass laminate, whereby said super capacitor is formed in a flat configuration.