Patent ID: 7506429

Claim:
A method of constructing a magnetic sensor, comprising the steps of: depositing a layer of magnetoresistive sensor material; forming an electrically conductive layer having a gap, a width of said gap defining a track width, the first electrically conductive material layer and gap being formed by forming a first mask structure having a width configured to define the track width, then depositing a layer of electrically conductive material, over the magnetoresistive sensor material and the first mask structure and thereafter removing the first mask structure to form the gap; after depositing the electrically conductive material and removing the first mask structure, forming a second mask structure, said second mask structure shielding said gap and a portion of said electrically conductive layer adjacent to said gap; after forming the second mask structure, performing a material removal process to remove exposed portions of said electrically conductive layer and said magnetoresistive sensor material; and depositing a magnetic material prior to removing said second mask structure.