Patent ID: 7631414

Claim:
A method for assembling an active array system comprising: providing an active subarray panel assembly having a first surface with a first array of electrical contacts; providing a radiator aperture comprising a radiator surface with an array of radiator structures and an aperture mounting surface, opposing the radiator surface, with a second array of electrical contacts; bringing the first surface of the panel assembly and the aperture mounting surface of the radiator aperture into contact with an adhesive layer including microwave interconnects in a pattern corresponding to the first array of electrical contacts and the second array of electrical contacts so that the adhesive layer is between the first surface of the panel assembly and the aperture mounting surface of the radiator aperture; and applying pressure, heat and vacuum to the panel assembly, the adhesive layer and the radiator aperture to cure the adhesive and complete engagement of the microwave interconnects with the first array of electrical contacts and the second array of electrical contacts.