Patent ID: 8288188

Claim:
A method of making a gyroscope, said gyroscope comprising an outer frame, an inner frame, proof masses, outer support suspensions which connect said outer frame and said inner frame, and inner support suspensions which connect said inner frame and each of said proof masses, said gyroscope being made integrally from an SOI (Silicon on Insulator) substrate which includes a first silicon oxide film, a first silicon layer on one side of said first silicon oxide film and a second silicon layer on the other side thereof, the method comprising: (a) depositing a second silicon oxide film on a first surface of said SOI substrate and patterning said second silicon oxide film, depositing a first aluminum layer on said second silicon oxide film and patterning said first aluminum layer, depositing a second aluminum layer on a second surface of said SOI substrate and patterning said second aluminum layer; (b) etching portions that are not masked by said first aluminum layer from said first surface, thereby forming a structure of the first silicon layer; (c) removing said first aluminum layer from said first surface to expose said second silicon oxide film, and then etching from said first surface again, thus etching portions that are not masked by said second silicon oxide film, thereby forming the structure of said first silicon layer so that movable portions are spaced from an underlying surface; (d) etching from said second surface, thus etching portions that are not masked by said second aluminum layer, thereby forming a structure of the second silicon layer; and (e) removing said first silicon oxide film of said SOI substrate by sacrificial etching, thus separating said structures of said first and second silicon layers from said outer frame.