Patent ID: 7396241

Claim:
A method of producing a lever for use in a lever-fitting type connector comprising a female connector including a female outer housing having a female inner housing inserted therein, a male connector including a male housing for fitting to said female outer housing, and said lever which is pivotally mounted on said female connector and is pivotally moved so as to bring said male connector into and out of fitting engagement with said female connector; wherein said lever includes a pair of side plates, an interconnecting portion interconnecting one ends of said two side plates, a lock arm formed at said interconnecting portion so as to be engaged with said male connector, excessive displacement prevention piece portions formed on and projecting respectively from opposite side portions of said lock arm, and a pair of displacement limitation ribs which are formed respectively at opposite ends of said interconnecting portion, and project in a direction away from said side plates, and are disposed outwardly respectively of said excessive displacement prevention piece portions; wherein said lever is injection molded in such a manner that those portions of said lock arm at which said excessive displacement prevention piece portions are formed, respectively, are disposed outwardly respectively of said displacement limitation ribs; and free ends of said side plates of the molded lever are moved toward each other so as to bend said interconnecting portion, thereby increasing a gap between said pair of displacement limitation ribs; and said portions having the respective excessive displacement prevention piece portions formed thereon are pushed to be disposed inwardly respectively of said displacement limitation ribs, so that each excessive displacement prevention piece portion is disposed between the corresponding displacement limitation rib and said interconnecting portion, and thereafter said bent interconnecting portion is restored into its initial shape, thereby canceling the expansion of the gap between said displacement limitation ribs.