Patent ID: 6958104

Claim:
A method for forming a tubular racquet frame from laminations of composite material, comprising the steps of: providing a frame mold having an elongated cavity with at least one curve or bend, a segment of the cavity at the curve or bend having a radially interior linear distance proximate a center of curvature therefor and a radially exterior linear distance remote from the center of curvature; forming undulations in the radially interior linear distance so that the surface area of an inner face of the mold cavity adjacent the radially interior linear distance more closely matches a surface area of an outer face of the mold cavity adjacent the radially exterior linear distance; forming a hollow tube of a plurality of laminations of flat, flexible material; placing the tube in the mold cavity; and conforming the tube to the inner face of the mold cavity as well as the outer face of the mold cavity such that the increase in surface area of the inner face caused by the presence of undulations in the interior linear distance of the mold cavity will reduce wrinkling in the laminations in the material which otherwise would be caused by a mismatch in the surface area of the inner and outer faces of the cavity at the curve or bend.