Patent ID: 7220886

Claim:
A process for the production of propylene by the metathesis reaction of ethylene with 2-butene comprising the steps of: (a) feeding hydrogen and a light fluid cracked naphtha containing 1-butene, 2-butene, isobutene, mercaptans, dienes and C 5 and heavier components to a first distillation column reactor containing a thioetherification catalyst; (b) concurrently in said first distillation column reactor, (i) reacting the dienes with the mercaptans in the presence of the thioetherification catalyst comprising nickel on an alumina base which has been configured as a catalytic distillation structure positioned in a rectification section of said first distillation column reactor at a pressure between 0 and 250 psig to maintain a temperature between 100 and 300° F. to form sulfides, (ii) reacting dienes with hydrogen to form mono olefins, and (iii) separating the light fluid cracked naphtha into a C 4 and lighter fraction and a C 5 and heavier fraction; (c) removing the C 4 and lighter fraction containing the 1-butene, 2-butene and isobutene from the first distillation column reactor as a first overheads; (d) removing the C 5 and heavier fraction containing the sulfides from the first distillation column reactor as a first bottoms; (e) feeding said first overheads containing 1-butene, 2-butene and isobutene to a second distillation column reactor containing a bed of a supported palladium oxide hydroisomerization catalyst positioned in a rectification section of said distillation column reactor; (f) concurrently in the second distillation column reactor, (i) isomerizing a portion of the 1-butene to 2-butene and (ii) separating the 2-butene in a 2-butene enriched stream from the isobutene by fractional distillation; (g) removing the 2-butene enriched stream from the second distillation column reactor as a second bottoms; (h) feeding said second bottoms and ethylene to a third distillation column reactor containing a bed of metathesis catalyst comprising supported oxides of cobalt or mixtures of cobalt and molybdenum; (i) concurrently in the third distillation column reactor, (i) reacting a portion the 2-butene and a portion of the ethylene in the presence of the metathesis catalyst to produce propylene, and (ii) separating unreacted ethylene and propylene from unreacted 2-butene and heavier material by fractional distillation; (j) removing the unreacted ethylene and propylene from the third distillation column reactor as a third overheads; (k) removing the unreacted 2-butene and heavier material from the third distillation column reactor as a third bottoms; (l) feeding the third overheads to a C 2 /C 3 splitter where unreacted ethylene is removed as a third fourth overheads and propylene is removed as a fourth bottoms; and (m) recycling the third bottoms containing unreacted 2-butene and heavies to said first distillation column reactor.