Patent ID: 7670130

Claim:
A system for forming a shutter assembly, comprising: a mold system having a mold face formed thereon; a tool system proximate to an edge portion of the mold face; and a mandrel separable from the mold system and the tool system; wherein the tool system includes at least two portions, wherein a first portion is rotatable about a living hinge disposed between the first portion and a second portion, wherein the second portion and mold face meet to define a corner in which the mandrel is disposed; wherein the first rotatable portion is selectively operable to manipulate an insert member disposed on the mold face and under the mandrel so as to form on the insert member a configuration selected from the group consisting of a hanger edge, a rigid edge, and combinations thereof; the tool system having a folded state in which the mandrel is at least partially surrounded by the tool system and the mold face.