Patent ID: 6892926

Claim:
A method of welding two pieces of metal to produce a weld joint comprised of a center-weld and a surface-weld, and having a specified thickness and optimized fracture toughness for an intended application, said method comprising the stops of: (a) selecting a first non-destructive examination technique that is suitable for detecting surface-breaking discontinuities in a metal used in said intended application; (b) determining a minimum surface-breaking discontinuity through-thickness dimension that is readily detectable by said first non-destructive examination technique; (c) selecting a second non-destructive examination technique that is suitable for detecting embedded discontinuities in a metal used in said intended application; (d) determining a minimum embedded discontinuity through-thickness dimension that is readily detectable by said second non-destructive examination technique; (e) determining a first toughness value that is adequate to substantially prevent fracture initiation in said weld joint from surface-breaking discontinuities having a through-thickness dimension that is substantially equal to said minimum surface-breaking discontinuity through-thickness dimension and a second toughness value that is adequate to substantially prevent fracture initiation in said weld joint from embedded discontinuities having a through-thickness dimension that is substantially equal to said minimum embedded discontinuity through thickness dimension; (f) designing a surface-weld welding procedure that will produce a surface-weld having a toughness value substantially equal to or greater than said first toughness value and a center-weld welding procedure that will produce a center-weld having a toughness value substantially equal to or greater than said second toughness value; (g) creating said center-weld using said center-weld welding procedure; and (h) creating said surface-weld using said surface-weld welding procedure.