Patent ID: 8246881

Claim:
A method of forming a midsole comprising the steps of: placing a first mold member and a second mold member of a first mold assembly in contact with one another; injecting a first material into a first recess and a second recess in the first mold member to form first and second portions of a midsole preform while the first mold member is maintained at a temperature below an ambient temperature; positioning the first and second portions in a first midsole recess in a third mold member of a second mold assembly; placing a second material in the first midsole recess; placing the third mold member and a fourth mold member of the second mold assembly in contact with one another; subjecting the second material and the first and second portions in the second mold assembly to heat to form a midsole preform; placing the midsole preform in a second midsole recess in a fifth mold member of a third mold assembly; placing the fifth mold member and a sixth mold member of the third mold assembly in contact with one another; and subjecting the midsole preform in the third mold assembly to heat and pressure to form a midsole.