Patent ID: 8293318

Claim:
A method comprising the steps of: a. providing a device body; b. disposing a reservoir layer composition comprising a bioactive agent, a hydrophobic polymer that, if the bioactive agent is also hydrophobic, is more hydrophobic than the bioactive agent, and a first hydrophobic solvent over the device body; c. removing the first hydrophobic solvent from the composition to form a reservoir layer; d. repeating steps b. and c. until a desired reservoir layer thickness and bioactive agent concentration is achieved; e. determining a release rate curve for the bioactive agent from the reservoir layer; and f. selecting a desired release rate, the desired release rate being either slower or faster than the release rate determined in step e.; and on at least one subsequent occasion, executing steps a. to e. subject to one or more modifications based on the selection of step f.; wherein if the desired release rate selected is slower, at least one of the one or more modifications is selected from the group consisting of: substituting a second hydrophobic solvent for the first hydrophobic solvent, the second hydrophobic solvent being more hydrophobic than the first hydrophobic solvent; lowering the temperature of the environment during the solvent removal; if the solvent was removed in an open system during the previous execution of steps a. to e., removing the solvent in a closed system; and if the solvent was removed in a closed system during the previous execution of steps a. to e., increasing the initial partial pressure of the solvent in the system, the solvent being the first hydrophobic solvent if no substitution has been made, and the solvent being the second hydrophobic solvent if substitution has been made; and wherein if the desired release rate selected is faster, at least one of the one or more modifications is selected from the group consisting of: substituting a second hydrophobic solvent for the first hydrophobic solvent, the second hydrophobic solvent being less hydrophobic than the first hydrophobic solvent; increasing the temperature of the environment during the solvent removal; if the solvent was removed in a closed system during the previous execution of steps a. to e., decreasing the initial partial pressure of the solvent in the system, the solvent being the first hydrophobic solvent if no substitution has been made, and the solvent being the second hydrophobic solvent if substitution has been made; and if the solvent was removed in a closed system during the previous execution of steps a. to e., removing the solvent in an open system.