Patent ID: 7513842

Claim:
A hydraulic tensioner comprising a housing having a plunger-accommodating hole having a front end and a rear end, said hole having a bottom surface at said rear end, the bottom surface facing toward the front end, a plunger slidable in said plunger-accommodating hole and protruding from the front end thereof, said plunger and said plunger-accommodating hole together forming a high pressure oil chamber, a helical plunger-biasing spring within said high pressure oil chamber, said spring having front and rear ends and urging the plunger in a protruding direction, a check valve unit-accommodating hole formed at the rear end of the plunger-accommodating hole and extending rearward from said bottom surface, said check valve unit-accommodating hole being narrower than the plunger-accommodating hole in at least one direction perpendicular to the direction of sliding of the plunger, and the check valve unit-accommodating hole having a circular cylindrical side wall, the circular cylindrical side wall having a forward end adjacent said bottom surface of the plunger-accommodating hole and a rearward end spaced rearward from said forward end, and a check valve unit disposed entirely within said check valve unit-accommodating hole, said check valve unit being arranged to allow flow of oil into said high pressure oil chamber but to block reverse flow of oil, the check valve unit having a flat frontmost surface with an outer edge, and being positioned so that said flat frontmost surface is recessed rearward from the bottom surface of the plunger-accommodating hole and from the forward end of said circular cylindrical side wall, the outer diameter of said plunger-biasing spring being sustantially equal to the diameter of the circular cylindrical side wall of the check valve unit-accommodating hole such that the rear end of the plunger-biasing spring does not extend radially outward beyond the outer edge of said flat frontmost surface of the check valve unit, and said rear end of the plunger-biasing spring being seated on said flat frontmost surface of the check valve unit, in which the plunger-accommodating hole and the check valve unit-accommodating hole both have circular cross-sections, the diameter of said check valve unit-accommodating hole is smaller than the diameter of the plunger-accommodating hole, and said rear end of the plunger-biasing spring fits into said check valve unit-accommodating hole and is prevented from lateral movement by engagement of a portion of said spring, adjacent said rear end of the spring, with the circular cylindrical side wall of said check valve unit-accommodating hole.