Patent ID: 7955878

Claim:
A method of manufacturing a semiconductor light emitting device, comprising: providing a casing having a concave-shaped cavity with an opening and a bottom portion; installing a semiconductor light emitting element adjacent to the bottom portion of the cavity, the semiconductor light emitting element having a central light radiation direction directed forward along an optical axis of the light emitting device; filling an interior of the cavity with a light transmitting resin containing a wavelength conversion material such that the resin forms into a convex shape in the light radiation direction of the light emitting element; inverting the casing, so that self-weight causes the wavelength conversion material to separate into a high density portion and a low density portion within the resin; and curing the light transmitting resin in a state such that the wavelength conversion material exists in the high and low density portions, so as to form a resin layer located in an interior portion of the cavity, the resin layer including a first layer with the high density portion of the wavelength conversion material located near a surface of the convex shape and a second layer located adjacent the first layer with the low density portion of the wavelength conversion material, wherein the second layer is located in the light radiation direction of the semiconductor light emitting element and between the first layer and the semiconductor light emitting element in the light radiation direction of the semiconductor light emitting element such that the optical axis of the device extends from the semiconductor light emitting element and intersects both the first layer and second layer, wherein the cavity is composed of a first cavity and a second cavity, the first cavity having a truncated cone-shaped inner peripheral surface that opens outward along the light radiation direction of the light emitting element, the second cavity being positioned above the first cavity and having a substantially circular cylindrically shaped inner peripheral surface that is a continuous extension of the truncated cone-shaped inner peripheral surface and containing a common virtual surface with the first cavity; at least one of the truncated cone-shaped inner peripheral surface and the substantially circular cylindrically shaped inner peripheral surface includes a reflective surface; and accumulating the wavelength conversion material within a peripheral portion of the first layer along the substantially circular cylindrically shaped inner peripheral surface of the second cavity.