Patent ID: 8671637

Claim:
A concrete wall panel mold for a building having a structural insulation core of support members and spacer blocks along with connectors forming a wall comprising: spaced apart vertically oriented metal support channels with holes located in a channel web, spacer blocks positioned between and at least spanning the distance between the channels, a block depth dimension being substantially greater than the distance between channel flanges, a vertical groove and corresponding transverse mating tongue fully extending along a transverse length of facing, opposed side block surfaces, the groove and tongue surfaces contacting and projecting fully past channel flange, a base angle groove running perpendicular to the vertical tongue and groove, the base angle groove in the upper face of a top block or lower face of a bottom block face and positioned from a front or a back block surface a dimension equal to a foam thickness from the front or the back, respectively, of the block to the channel flange, a connector that connects the side block surfaces attaching to the flanges of the metal support and remains partially exposed above the side block surfaces, a base plate having flanges inserted in grooves cut in the blocks; the base plate flanges secured to the channel flanges of the support channels, and a forming bed defining the thickness, height and width of the wall mold into which concrete is poured under or over the structural insulating, after which a cured concrete wall panel is erected vertically and secured to a floor.