Patent ID: 6837278

Claim:
A method for making a fabric, wherein the fabric has a ground having a plurality of ground threads, and a plurality of pile threads inserted between the ground threads, comprising the steps of: a) weaving a first fabric and a second fabric simultaneously, wherein the first and second fabrics are positioned parallel with each other and spaced from each other by a predetermined distance, and the pile threads are inserted alternately between the ground threads of the first fabric and between the ground threads of the second fabric, and wherein each of the pile threads is wound around one of the ground threads by one or more turns; b) cutting the pile threads between the first and the second fabrics; and c) heat setting each of the first and second fabrics to bind the pile threads to the ground firmly; wherein the pile threads are made of acrylic yarn, and wherein the weight percentage of the pile threads in each of the fabrics is in the, range between approximately eighty-five (85) and ninety-five (95), and the weight percentage of the ground threads in each of the fabrics is the remainder.