Patent ID: 7284494

Claim:
A method for constructing a mattress comprising: providing a core having a first side and a second side; positioning a padding layer above the first side of the core, the padding layer having a contoured surface and a planar surface, said contoured surface facing the core; positioning a ticking above the padding layer, so that said padding layer is between said ticking and said core; positioning a connector material between the padding layer and the core; using stitching, sewing the connector material to said ticking to form an enclosure that includes the padding layer, wherein the ticking, the padding layer and the connector material comprise a quilting; while sewing the connector material to the ticking, blowing a layer of fibrous material above the planar surface of the padding layer behind the stitching such that the layer of fibrous material is produced behind the stitching and is enclosed within the ticking and the connector material.