Patent ID: 8151840

Claim:
A method of manufacturing a new pneumatic tire comprising a newly manufactured reinforced vulcanized rubber structure and a newly manufactured polyurethane tread, comprising: providing the reinforced vulcanized rubber structure mounted on a rim and inflated to operating pressure in the field inside a mold disposed only in the tread region and having a desired tread pattern, thereby leaving the exterior surface of the inflated rubber structure between the mold and the rim exposed, pouring or injecting a liquid polyurethane into the mold filling the space between the rubber structure inflated to said operating pressure in the field and the mold, maintaining the inflation pressure at said operating pressure in the field during solidification of the polyurethane to obtain a completed tire and then removing the completed tire from the mold, wherein, when the completed tire is reinflated to said operating pressure in the field, the tire is as round as the mold in which it was made and has a precisely controlled footprint size and shape.