Patent ID: 8246503

Claim:
An epicyclic gear assembly, comprising: an assembly having a ring gear, sun gear, and a plurality of star gears enmeshed between the ring gear and sun gear; a carrier disposed adjacent the rotatable sun gear and star gears; a journal bearing disposed within each star gear and connected to the carrier, the journal bearing having an interior cavity with a passageway extending radially therefrom to an external surface of the journal bearing; a filter disposed in the cavity and configured to trap debris in a lubricant fluid prior to flow of the lubricant fluid through the passageway to the external surface of the journal bearing; an end cap connected to the carrier and welded to the journal bearing; and an alignment pin that extends through the end cap and into the carrier and thereby angularly aligns the passageway in a single pre-ascertained position with respect to the star gear, ring gear, and sun gear; wherein, the passageway is angularly aligned with respect to a peak bearing load zone that occurs due to the torque and loads applied to the journal bearing and the star gear as a result of the rotatable enmeshing of the star gear with the sun gear and the ring gear, the alignment of the passageway ensures minimal distribution of lubricant film along the exterior surface of the journal bearing in an area of peak bearing load zone.