Patent ID: 6880955

Claim:
A method of manufacturing lamps on sheets comprising the steps of: (a) utilizing a laminator to press a continuous upper strip having a plurality of equally spaced pairs of holes, an intermediate conductor assembly including two parallel continuous strips of foils, and a continuous lower strip into a continuous strip assembly, such that the plurality of equally spaced pairs of holes on the upper strip align with and expose an upper surface of the two strips of foils and the continuous strips of foils are out of electrical contact with each other; (b) mounting two terminals of each of a plurality of SMD LEDs of a light source assembly across one pair of holes on the upper strip and electrically connecting one of the two terminals of each SMD LED to an exposed upper surface of one of said two parallel continuous strips of foils through one of said pairs of holes to form a continuous strip of lamps; and (c) cutting the continuous strip of lamps into a plurality of sheets each having at least one lamp; whereby a bottom of the conductor assembly is covered by the lower strip, the strips of foils are secured in each sheet so that a short circuit caused by contacting the upper and the lower strips is substantially eliminated, and each sheet is flexible.