Patent ID: 7348210

Claim:
A structure formation method, comprising: providing a structure which includes: (a) a dielectric layer including a dielectric layer top surface that defines a reference direction essentially perpendicular to the dielectric layer top surface, (b) an electrically conductive bond pad on and in direct physical contact with the dielectric layer top surface, (c) a first passivation layer on the dielectric layer top surface and on the electrically conductive bond pad, wherein the first passivation layer comprises a first hole directly above the electrically conductive bond pad, and (d) an electrically conductive solder bump filling the first hole and electrically coupled to the electrically conductive bond pad; and after said providing the structure is performed, forming a second passivation layer on the first passivation layer, wherein the second passivation layer is in direct physical contact with the electrically conductive solder bump, wherein the electrically conductive solder bump is exposed to a surrounding ambient immediately after said forming the second passivation layer is performed, and wherein said forming the second passivation layer comprises: determining a relationship between a thickness of the second passivation layer and a normalized alpha particle passing rate, wherein the normalized alpha particle passing rate is a ratio of a first number of alpha particles passing through both the first and second passivation layers to a second number of alpha particles passing through only the first passivation layer; specifying a target normalized alpha particle passing rate; determining a minimum thickness based on the target normalized alpha particle passing rate and the relationship; and forming the second passivation layer having the thickness in the reference direction being at least the minimum thickness.