Patent ID: 7625985

Claim:
A method of preparing a nanocomposite comprised of an elastomer and at least partially exfoliated platelets from a water-swellable clay which comprises blending: (A) an aqueous latex comprised of an amphiphilic block copolymer prepared by (1) preparing a first aqueous polymerization medium which is comprised of (a) 4-vinylpyridine, (b) a trithiocarbonate RAFT agent, and an emulsifier, wherein the emulsifier is prepared in-situ within the aqueous polymerization medium by the reaction of a latent surfactant with a surfactant activator; (2) polymerizing the 4-vinylpyridine within the first aqueous polymerization medium in the presence of a first free radical initiator to produce a poly(4-vinylpyridine); (3) protonating the poly(4-vinylpyridine) to form a protonated poly(4-vinylpyridine) RAFT macroinitiator; (4) preparing a second aqueous polymerization medium which is comprised of the protonated poly(4-vinylpyridine) RAFT macroinitiator and a monomer containing ethylenic unsaturation but is exclusive of a surfactant; and (5) polymerizing the protonated poly(4-vinylpyridine) RAFT macroinitiator and monomer containing ethylenic unsaturation within the second aqueous medium in the presence of a second free radical initiator and a temperature less than 100° C. to produce an amphiphilic block copolymer of the 4-vinylpyridine and monomer containing ethylenic unsaturation; (B) an aqueous mixture of water and a multilayered water-swellable clay which contains cationically exchangeable ions in its galleries between said layers, exclusive of an intercalant for said clay, wherein said water-swellable clay is comprised of a plurality of stacked platelets with water-swollen galleries between said platelets, wherein said galleries contain cationic ion exchangeable ions therein.