Patent ID: 8082963

Claim:
A large two-piece tire assembly having a rim diameter of 35 inches and above and inflation pressure above 100 psi, the tire assembly having a removable tread belt for installing about the circumference of a tire carcass comprises: a tread belt having three or more belt layers, a first belt layer, a second belt layer and a third belt layer, where the first belt layer and third belt layer having cords oriented in opposite cord angles relative to the other belt layer, the cord angle being greater than 20 degrees relative to an equatorial centerplane EP of the tread belt and the second belt layer having low angle 10 degrees or less relative to an equatorial centerplane EP of the tread belt, wherein the first and third belt layers are each adjacent the second low angle layer, the third belt layer lying radially above and the other first belt layer radially below the low angle second belt layer, the first belt layer being the widest belt layer, each belt layer having one or more belts; a tire carcass having a radial cord reinforced ply structure extending from a pair of bead structures across a crown of the tire carcass to form an inflated ply line; and wherein the tread belt as molded has belts in each belt layer when viewed in cross section having a non-linear arcuate curvature and wherein the molded tread belt has a radially inner surface having a non-linear arcuate profile as measured across the inner surface excluding any ribs or grooves for interlocking attachment to the tire carcass; and wherein the radially innermost belt layer of the tread belt has a radial distance D O as measured from the axis of rotation to the arcuate profile at the equatorial plane EP and the innermost belt layer curves radially inwardly to a radial distance D E at each lateral edge of the innermost belt layer as measured from the axis of rotation such that D E ≦0.9*D O , wherein the arcuate curvature as molded follows a constant radius of curvature R equal to or greater than the radius of curvature of the plyline in the crown area of the inflated carcass and R being approximated by W 2 /[8*D O −D E ] where W is equal to the width of the radially innermost first belt layer.