Patent ID: 8442853

Claim:
A computer-implemented method of quantifying operation of a boiler based on failure characteristics modelled in a computer having data storage coupled to a processor for effectively operating the boiler, the computer-implemented method comprising: a) performing failure mode and effects analysis (FMEA) by the processor to forecast damage mechanisms from operational parameters; b) sensing precursors that cause damage associated with the damage mechanisms by measuring physical characteristics of the precursors; c) determining operational consequences by extracting and characterizing an inherent damage impact from the precursors; d) enabling instruments for communicating with the processor for monitoring potential damage mechanisms resulting from the precursors; e) diagnosing the potential damage mechanisms by the processor for determining an inherent damage impact from the precursors; f) developing macroscopic in-service and out-of-service condition monitoring plans for the boiler; g) classifying each damage mechanism resulting from the precursors as one of active, incipient, incidental and passive; and h) processing each classified damage mechanism for managing operation of the boiler.