Patent ID: 8648129

Claim:
A method, comprising: blending a polymer resin with a stone gravel bit to form a mixture; processing the mixture of a polymer resin with the stone gravel bit to produce a synthetic marble composition through a polymerization of a mixture that is cast in a casting cell; producing a synthetic composition having at least a physical property of marble, comprising: preparing a mold to form a casting cell; removing air bubbles from the mixture of a polymer resin with the stone gravel bit to enhance a physical property of the synthetic marble material; casting the mixture in the casting cell; polymerizing the cast mixture through an autoclave polymerization of the mixture at a pressure ranging from 1 to 10 atmospheres and a temperature ranging from 50° to 100° C. to prepare the synthetic marble material composition; curing the synthetic marble sheet in an oven at a temperature of at least 100° C.; and separating a product from the casting cell; processing the mixture with the stone gravel bit comprising 40% to 60% of the mixture by weight; processing a mixture of polymer resin with the stone gravel bit with methylmethacrylate monomer comprising 90%-100% of the mixture by weight, nanosilica comprising 0.05%-0.15% of the mixture by weight, alumina trihydrate comprising 0.05%-0.15% of the mixture by weight, azobisisobutyronitrile comprising 0.002%-0.015% of the mixture by weight, and ethylene glycol dimethacrylate comprising 0.005%-0.015% of the mixture by weight, and stearic acid comprising 0.005%-0.02% of the mixture by weight; blending the stone gravel bit with a polymer resin comprising at least one of a methylmethacrylate monomer, a nanosilica, an alumina trihydrate, an azobisisobutyronitrile, an ethylene glycol dimethacrylate, a polymethylmethacrylate material, and a Stearic acid; preparing the mold from a group comprising teflon and glass; forming the casting cell with a first portion and a second portion of glass plate from a group comprising a tapered glass plate and a reinforced glass plate; separating the first portion of glass plate from the second portion of glass plate with a gasket; ensuring the width of the gasket is substantially similar to the desired thickness of the sheet of the synthetic marble composition; and creating the gasket from polyvinyl chloride.