Patent ID: 7695581

Claim:
A light emitting diode reflector molding process includes a first green sheet structure provided with a first opening pattern; a second green sheet structure provided with a second opening pattern, porosity of the second opening pattern being smaller than a porosity of the first opening pattern, the second green sheet structure being placed upon the first green sheet structure, and both of the first opening pattern and the second opening pattern being overlapped to each other; a metallic layer being disposed on the second green sheet structure; and the second green sheet structure being molded and covering upon the first green sheet structure along the opening pattern of the first green sheet structure, wherein the second green sheet structure is molded along the opening pattern of the first green sheet structure using a thermal molding or laminating method, wherein a molding structure is used in the thermal molding or hot laminating method to be hot laminated to the second green sheet structure; the molding structure includes a flat layer disposed between a first and a second release films and a buffer layer disposed to the second release film; and the first release film contacts the metallic layer and the second release film.