Patent ID: 7470388

Claim:
A structural component with partially crystalline thermoplastic material and with at least one CF-profile integrated in an LFT-mass, which is produced in a single stage LFT-pressing manufacturing process, the method comprising the steps of: melting impregnated CF-tapes in a heating station; subsequently transferring the melted CF-tapes into a two-part profile tool of a CF-profile forming station; within the CF-profile forming station, pressing the CF-tapes for a time period by means of heat transfer to the thermally conditioned profile tool, to yield a shock-cooled, solidified, dimentionally stable casing layer, an inner part of the CF-tapes remaining melted, and the CF-tapes defining a CF-profile; after the pressing and shock cooling, separating the CF-profile from the profile tool; after the separating, transferring the CF-profile into an LFT-tool and positioning the CF-profile in a defined manner; after the positioning, introducing a molten LFT-mass into the LFT-tool; pressing the LFT-mass together with the CF-profile; so that during the pressing of the LFT-mass together with the CF-profile, the casing layer is melted again at the surface and is thermoplastically melted together with the surrounding LFT-mass and wherein the CF-profiles in a zone of a lower layer below the profile surface comprise an increased proportion of crystalline material.