Patent ID: 8220509

Claim:
A method of forming a parquet floor tile, comprising: (1) cutting a tile from an end of a wooden barrel, the tile having six edges forming a regular hexagon, and the end of the barrel being formed from wooden strips, the wooden strips having longitudinal edges and being joined along the longitudinal edges; (2) providing a template comprising a triangle having the sides thereof formed by extending the sides of the regular hexagon formed by the tile outward from each end of each side of the hexagon; (3) positioning the triangular template adjacent the hexagonal tile with a first set of three alternating sides of the hexagonal tile adjacent to and generally parallel to central regions of the three sides of the triangular template, thereby exposing the first set of three alternating sides of the hexagonal tile; and a second set of three alternating tile sides formed by the remaining three alternating sides of the tile being positioned adjacent the interior body of the triangular template, thereby protecting the second set of three alternating sides of the hexagonal tile from being cut; (4) cutting one of either tongues or grooves along the first set of three alternating sides of the hexagonal tile, by guiding a cutting device around the periphery of the three sides of the triangular template, thereby using the triangular template to control the cutting of the first set of three alternating sides of the hexagonal tile along the periphery of the three sides of the template and to protect the second set of three alternating sides of the hexagonal tile from being cut; (5) rotating the relative orientation of the template and tile 180° so that the first set of three alternating sides of the hexagonal tile are positioned adjacent the interior body of the triangular template thereby protecting the first set of three alternating sides of the hexagonal tile from being cut and exposing the second set of three alternating sides of the hexagonal tile; and (6) cutting the other of tongues or grooves along the second set of three alternating sides of the hexagonal tile, by guiding a cutting device around the periphery of the three sides of the triangular template, using the triangular template to control the cutting of the second set of three alternating sides of the hexagonal tile along the periphery of the three sides of the template and to protect the first set of three alternating sides of the hexagonal tile from being cut.