Patent ID: 8038132

Claim:
A hydraulic bushing assembly comprising: a single piece outer tube defining a central axis and a radial direction perpendicular to said central axis; an elastomeric bushing disposed within said outer tube and directly engaging an inner surface of said outer tube, said inner surface extending along said central axis of said single piece outer tube; an insert disposed within a pocket defined by said elastomeric bushing, said insert directly engaging said outer tube, said insert comprising a wall, the wall including a first portion, a second portion, and a third portion disposed between said first and second portions; a first fluid chamber defined by said elastomeric bushing and said insert, said first fluid chamber being sealed due to the direct engagement between said elastomeric bushing and said outer tube; a first bump stop projecting from said first portion of the wall and disposed within said first fluid chamber; a second fluid chamber defined by said elastomeric bushing and said insert, said second fluid chamber being sealed due to the direct engagement between said elastomeric bushing and said outer tube; a second bump stop projecting from said second portion of the wall and disposed within said second fluid chamber; a fluid passageway defined by said insert and by said outer tube, said fluid passageway extending between said first and second fluid chambers; a living hinge defined by said third portion of the wall, a wall thickness of said living hinge over an entire length of said living hinge in a direction parallel to said central axis being smaller than a smallest thickness of said first and second portions in said radial direction; a first intermediate tube disposed within said elastomeric bushing at a first axial end of said insert, a first portion of said elastomeric bushing being disposed between said first intermediate tube and said outer tube to provide a first seal for said fluid passageway; and a second intermediate tube disposed within said elastomeric bushing at a second axial end of said insert, said second axial end being opposite to said first axial end, a second portion of said elastomeric bushing being disposed between said second intermediate tube and said outer tube to provide a second seal for said fluid passageway.