Patent ID: 8033309

Claim:
A method for forming a noise damper, wherein the noise damper comprises: a band-like noise damper, made of a sponge having a volume in the range of from 0.4 to 20% of the entire volume of a tire inner space enclosed by the rim and the pneumatic tire, having a bottom surface fixed on a tire inner surface or a rim inner surface surrounding the tire inner space and an upper surface facing the tire inner space, and a noise damper extending in the tire circumferential direction in the tire inner space; wherein in a tire meridian section including the tire axis; the noise damper is of a laterally long, flat sectional shape having a maximum thickness value (tm) from the bottom surface to the upper surface in the range of from 5 to 45 mm and having a width (W 1 ) of the bottom surface more than the maximum thickness value (tm); the upper surface extends along a wavy curve that is repetition of a wavy element in the width direction including a hill top portion having the maximum thickness value (tm), valley bottom portions on each side of the hill top portion having the minimum thickness value (ti) and slope portions extending down to the respective valley bottom portions from the hill top portion; each end in the width direction of the upper surface is terminated at the valley bottom portions or the slope portions, and a thickness (te) from the upper surface to the bottom surface is in the range of from 1.0 to 15.0 mm; and the wavy curve is of a sine wave; the method comprising: a transport step of feeding a flat plate-like sponge having first and second surfaces substantially parallel to each other in the length direction perpendicular to the thickness direction; a deformation step of deforming the fed sponge in the profile of a sine wave in section perpendicular to the length direction by pressing each of the first and second surfaces of the sponge alternately toward the other surface; a cutting step of obtaining two half sponge sections, each having a profile of a sine wave and being reversal of each other in profile in a state where the pressing pressure is removed, by slicing the sponge deformed in the profile of a sine wave between the first and second surfaces along a flat cutting plane continuously extending in the width direction; and a division step of dividing the half sponges to a plurality of noise dampers by cutting the half sponges at valley portions thereof each having a smaller thickness along the length direction.