Patent ID: 8458983

Claim:
A method of forming a building panel structure, the method comprising the steps of: forming a core using a frame and one or more than one insulating structural block; creating a first scratch layer A mixture comprising cement, aggregate, acrylic bonder, and water; blowing the first scratch layer A mixture onto a portion of the core; allowing the first scratch layer A mixture to cure; creating a second scratch layer B brown mixture comprising cement, aggregate, acrylic bonder, fiberglass strands, and water; trowelling the second scratch layer B brown mixture over the first scratch layer A mixture; embedding a fiberglass mesh in the second scratch layer B brown mixture while the second scratch layer B brown mixture is still wet; allowing the second scratch layer B brown mixture to cure; and applying an outer main brown layer over the inner scratch layer, the outer main brown layer comprising cement, aggregate, acrylic bonder, fiberglass strands, and fiberglass mesh.