Patent ID: 8272866

Claim:
A removable orthodontic appliance for repositioning teeth of one of an upper jaw and a lower jaw of a patient, comprising: a trough shaped arch tray, said arch tray defining an interstitial space between a labial side and a lingual side of said arch tray for accommodating said teeth of one of said upper jaw and said lower jaw, wherein said arch tray is positioned to form fit over said teeth from a first molar region through a second molar region, and wherein said arch tray extends down said teeth on a lingual surface and a labial surface of said teeth to gingival areas on one of said upper jaw and said lower jaw; one or more arch wires infused and rigidly anchored within said lingual side of said arch tray, said arch wires made of a rigid material, wherein each of said arch wires comprises a surface pre-infused with a polymeric material for rigidly bonding each of said arch wires to said lingual side of said arch tray; and one or more mini brackets, each of said one or more mini brackets comprising a clamping slot to rigidly secure said one or more arch wires to said one more mini brackets to form an arch wire-mini bracket arrangement, wherein said arch wire-mini bracket arrangement is pre-infused with said polymeric material and infused within said lingual side of said arch tray; whereby said infused arch wires in said arch tray produce one or more predetermined pressures on said teeth of one of said upper jaw and said lower jaw for repositioning said teeth.