Patent ID: 7748120

Claim:
A method for fabricating a door having a window, said door comprising a first door skin and a second door skin, said method comprising the following steps in the order named: a) forming a first door light opening perimeter comprising a first plurality of tabs arranged about said first door light opening perimeter, wherein said first door light opening perimeter defines a first door light portion; b) forming a second door light opening perimeter comprising a second plurality of tabs arranged about said second door light opening perimeter, wherein said second door light opening perimeter defines a second door light portion; c) positioning said first door skin on a first press; d) positioning an insert in aligned registration with said first plurality of tabs; e) positioning said second door skin over said insert, wherein said second plurality of tabs are in aligned registration with said insert, and said first door light opening perimeter is aligned with said second door light opening perimeter; f) applying pressure with said first press to secure said first and second door skins with said insert; g) injecting a foam into a first cavity formed between said first door skin outside said first door light portion, said second door skin outside said second door light portion and said insert; and, h) removing said first and second door light portions.