Patent ID: 8062957

Claim:
A method for preparing a composite semiconductor substrate which comprises: providing an initial semiconductor substrate having an exposed surface of a natural oxide; oxidizing the exposed surface of the initial semiconductor substrate using an oxygen plasma to transform the natural oxide into an artificial oxide having a thickness of less than 100 Å and wherein the artificial oxide of the initial semiconductor substrate surface is stoichiometric SiO 2 ; after oxidizing the exposed surface of the initial semiconductor substrate, removing the artificial oxide with the use of a chemically reducing plasma comprising a reducing gas plasma comprising H 2 which has the reducing role in the plasma and an inert gas plasma comprising argon which protects the substrate surface from unnecessary material removal with the plasma applied for a time sufficient to remove the artificial oxide and obtain an oxide free substrate surface having improved hydrophobic properties; providing a second semiconductor substrate that has a free surface that contains natural oxide; oxidizing the free surface of the second semiconductor substrate using an oxygen plasma to transform the natural oxide into an artificial oxide having a thickness of less than 100 Å and wherein the artificial oxide of the second semiconductor substrate surface is stoichiometric SiO 2 ; after oxidizing the free surface of the second semiconductor substrate, removing the artificial oxide of the second semiconductor substrate with the use of a chemically reducing plasma comprising a reducing gas plasma comprising H 2 which has the reducing role in the plasma and an inert gas plasma comprising argon which protects the substrate surface from unnecessary material removal with the plasma applied for a time sufficient to remove the artificial oxide and obtain an oxide free substrate surface having improved hydrophobic properties; and after removing the artificial oxide of the initial semiconductor substrate and the second semiconductor substrate, direct molecular bonding of the oxide free hydrophobic substrate surface of the second semiconductor substrate to the oxide free hydrophobic substrate surface of the initial semiconductor substrate without an intervening silicon oxide layer to form a composite semiconductor substrate having a bonding energy of between 185-240 mJ/m 2 .