Patent ID: 7392577

Claim:
A method for manufacturing a perpendicular magnetic recording head which includes: a first magnetic portion including a primary magnetic pole with a track width, the primary magnetic pole being disposed at a surface opposing a recording medium; a second magnetic portion with a width larger than the track width, separated from the first magnetic portion by a gap in a region and directly or indirectly coupled with the first magnetic portion in a region away in a height direction from the surface opposing the recording medium; a coil layer disposed in the gap, wound around the first magnetic portion, and in which the first magnetic portion generates a magnetic field to record magnetic data onto the recording medium, the method comprising: (a) forming the first magnetic portion of a magnetic material; (b) flattening at least a top surface of the primary magnetic pole; (c) providing a nonmagnetic material layer at least over the primary magnetic pole from the top surface to sides of the primary magnetic pole; wherein step (c) comprises: (i) forming a first nonmagnetic material layer over the primary magnetic pole from the top surface to the sides of the primary magnetic pole; (ii) cutting an upper portion of the first nonmagnetic material layer so as to expose the top surface of the primary magnetic pole, thereby flattening the top surface of the primary magnetic pole; and (iii) forming a second nonmagnetic material layer over the primary magnetic pole and the remaining first nonmagnetic material layer; and (d) forming a shield layer at least over the primary magnetic pole and at the sides of the primary magnetic pole in a single piece with the nonmagnetic material layer therebetween, wherein the nonmagnetic material layer is formed so that a thickness thereof in the width direction on the side surfaces of the primary magnetic pole is larger than a thickness thereof on the top surface of the primary magnetic pole.