Patent ID: 7032295

Claim:
A method of manufacturing a thin-film magnetic head comprising: a first magnetic layer and a second magnetic layer magnetically coupled to each other and each including at least one layer, the first magnetic layer including a first pole portion, the second magnetic layer including a second pole portion, the pole portions being opposed to each other and placed in regions of the magnetic layers on a side of a medium facing surface that faces toward a recording medium; a gap layer provided between the first pole portion and the second pole portion; and a thin-film coil at least part of which is placed between the first and second magnetic layers, the at least part of the coil being insulated from the first and second magnetic layers; wherein: the first magnetic layer includes: the first pole portion that has a surface that faces toward the gap layer; and a first yoke portion magnetically coupled to the first pole portion, the first pole portion and the first yoke portion being made up of separate layers; and the second magnetic layer includes: the second pole portion having a width that defines a recording track width; and a second yoke portion magnetically coupled to the second pole portion and having a width greater than that of the second pole portion, the head further comprising an insulating layer provided between the gap layer and the first yoke portion, the insulating layer touching the first pole portion and having a surface that faces toward the gap layer, the method including the steps of: forming the first magnetic layer; forming the thin-film coil such that the at least part of the thin-film coil is located on a side of the first pole portion and between the gap layer to be formed later and the first yoke portion; forming the insulating layer; forming the gap layer; and forming the second magnetic layer; wherein: the first pole portion and the insulating layer are formed such that an interface region between the first pole portion and the insulating layer defines a throat height, and that the surface of the first pole portion that faces toward the gap layer and the surface of the insulating layer that faces toward the gap layer together form one flat surface; and the second magnetic layer is formed such that an interface region between the second pole portion and the second yoke portion is located in a position that faces toward the one flat surface made up of the surface of the first pole portion and the surface of the insulating layer.