Patent ID: 7563487

Claim:
A method of making an anisotropic conductive film, wherein conductive parts capable of being afforded with conductiveness respectively in the film thickness direction are provided independently of each other in a piercing manner from a first surface to a second surface by adhering conductive metal to resinous parts having porous structure at plural positions in a base film consisting of a porous polytetrafluoroethylene film, the method comprising the steps of: (i) forming a three layer laminated body by fusion-bonding polytetrafluoroethylene films (B) and (C) as mask layers to both surfaces of a base film consisting of a porous polytetrafluoroethylene film (A); (ii) infiltrating liquid into porous parts of the laminated body and freezing the liquid; (iii) forming through-holes in a pattern in the laminated body by using an ultrasonic head having at least one rod at the tip thereof and pressing the surface of the laminated body with the tip of the rod so as to apply ultrasonic wave energy thereto; (iv) returning the freezing in the porous parts to liquid by increasing the temperature of the laminated body and removing the liquid; (v) adhering catalytic particles for facilitating chemical reduction reaction to porous parts existing in the whole surface, including the wall surfaces of the through-holes, of the laminated body; (vi) peeling off the mask layers from both surfaces of the base film; and (vii) adhering conductive metal by electroless plating to resinous parts having porous structure on the wall surfaces of the through-holes.