Patent Description:
Instrument guides or ports can be used to guide the insertion of surgical instruments into a surgical site. Examples of procedures where such instruments ports or guides are used are beating-heart, minimally-invasive cardiac procedures to repair heart defects or to treat vascular heart disease. To position an instrument port at an appropriate location near the surgical site, current systems rely on either the operator's vision or a secondary optical system, such as an endoscope, that is inserted next to or into the instrument guide.

Positioning an instrument using the operator's vision is limited to procedures where the surgical site is within the operator's line-of-sight, and thus cannot be done for most internal surgical sites. One problem with secondary optical systems is that they require a separate imaging channel in the instrument guide to receive the optical system (e.g., an endoscope). This causes the instrument guide to be larger in diameter and more expensive in order to accommodate the separate imaging channel. When the secondary optical system is located next to the instrument guide, it is exposed to the body fluids (e.g., blood) near the surgical site, which limits the clarity, field of view, and/or depth of view of the secondary optical systems. When the secondary optical system contacts body fluids, it increases the risk of infection. This risk is compounded each time that the secondary optical system is introduced to the surgical site.

Current surgical imaging solutions are unable to function effectively in an environment containing body fluids or other biological or surgical debris, contaminants or obstructions. Such fluids and contaminants are generally not optically transparent and have other mechanical and optical characteristics that degrade the functioning of imaging systems during surgery, e.g., in the presence of blood at the aperture of the imaging system, lens or other optical components. This makes the imaging system useless or ineffective in such environments.

Current surgical imaging solutions also suffer from image distortion and/or other issues.

It would be desirable to overcome one or more of these deficiencies.

A prior art arrangement is known from <CIT> which relates to an instrument port for introducing an instrument into a surgical site. A second arrangement is known from <CIT> which relates to a device for performing surgical procedures. A third arrangement is known from <CIT> which relates to a device having an optical element with a conductive coating. A fourth arrangement is known from <CIT> which relates to an electronic endoscope comprising a distal end which comprises an illumination means and an electronic image acquisition means.

The following description and drawings set forth certain illustrative implementations of the disclosure in detail, which are indicative of several exemplary ways in which the various principles of the disclosure may be carried out. The illustrative examples, however, are not exhaustive of the many possible embodiments of the disclosure. Other objects, advantages and novel features of the disclosure will be set forth in the following detailed description of the disclosure when considered in conjunction with the drawings.

The invention as defined in independent claim <NUM> is directed to an optical bulb for a medical device, the bulb comprising: a first body having a substantially hemispherical distal side; a second body extending from a proximal side of the first body, the second body including a mechanical connection point disposed at or near a proximal side of the second body, the mechanical connection point including one or more grooves and/or slots or ridges or raised edges; an instrument channel extending from the proximal side of the second body to the substantially hemispherical distal side of the first body; an imaging channel that extends from an aperture defined in the proximal side of the second body, the imaging channel terminating between the proximal and substantially hemispherical distal sides of the first body, wherein a distal end of the imaging channel is substantially hemispherical, wherein the first body is configured and arranged to provide a substantially uniform image path within a field of view of a camera disposed in the imaging channel.

In one or more embodiments, the substantially hemispherical distal end of the imaging channel has a negative power to increase the field of view of the camera. In one or more embodiments, the substantially hemispherical distal end of the imaging channel is configured to refract light passing out of the imaging channel towards the instrument channel. In one or more embodiments, the substantially hemispherical distal end of the imaging channel eliminates a total internal reflection of light at a wall of the instrument channel.

In one or more embodiments, a light source for the camera is located outside of the imaging channel. In one or more embodiments, the light source is disposed in a counterbore of the imaging channel. In one or more embodiments, the light source is integrated with the camera. In one or more embodiments, the location of the light source and an inner cross-sectional diameter of the imaging channel are selected to reduce a reflection of light within the imaging channel, the light emitted by the light source. In one or more embodiments, the inner cross-sectional diameter is about <NUM>. In one or more embodiments, the light emitted by the light source is substantially uniform distally from the first body within the field of view of the camera. In one or more embodiments, the light source comprises a plurality of light elements, each light element disposed along a virtual circle, wherein the camera is disposed in a center of the virtual circle. In one or more embodiments, the light elements comprise light emitting diodes.

In one or more embodiments, the first and second bodies comprise a same material. In one or more embodiments, the same material comprises an acrylic thermoplastic. In one or more embodiments, the mechanical connection point comprises a flange.

Another aspect of the invention is directed to an apparatus comprising: a housing having a surface for a user to hold the apparatus; a shaft that extends from the housing, the shaft including a port body having first and second channels; an optical bulb disposed at a distal end of the shaft, the optical bulb comprising: a first body having a substantially hemispherical distal side; a second body extending from a proximal side of the first body, the second body including a mechanical connection point disposed at or near a proximal side of the second body, the mechanical connection point including one or more grooves and/or slots or ridges or raised edges; an instrument channel extending from the proximal side of the second body to the substantially hemispherical distal side of the first body, the instrument channel aligned with the first channel in the port body; an imaging channel that extends from an aperture defined in the proximal side of the second body, the imaging channel terminating between the proximal and substantially hemispherical distal sides of the first body, the imaging channel aligned with the second channel in the port body, wherein a distal end of the imaging channel is substantially hemispherical, wherein the first body is configured and arranged to provide a substantially uniform image path within a field of view of a camera disposed in the imaging channel.

For a fuller understanding of the nature and advantages of certain aspects of the invention, reference is made to the following detailed description of preferred embodiments and in connection with the accompanying drawings, in which:.

An optical bulb for a medical device provides a substantially uniform image path within a field of view of a camera disposed in an imaging channel in the bulb. The imaging channel can have a substantially hemispherical distal end. The bulb also includes first and second bodies, the second body extending from the first body. The first body has a substantially hemispherical distal side. The proximal side of the second body has a mechanical connection point that can be pulled mechanically towards the proximal side of the apparatus to secure the optical bulb to the apparatus and to create a fluid-tight seal by pulling the proximal side of the optical bulb against a gasket.

<FIG>, <FIG> and <FIG> show an exemplary surgical apparatus <NUM> comprising an instrument port <NUM> with a distal tip <NUM>, with <FIG> and <FIG> being side planar views and <FIG> being a perspective view. The instrument port <NUM> comprises bulb <NUM> at its distal tip <NUM>, a shaft that includes a port body (not illustrated) contained within sleeve <NUM>, and other components contained within housing <NUM>, which may be used by the surgeon as a handle to manipulate and guide the apparatus <NUM> (e.g., by handling a surface of housing <NUM>). The proximal face of housing <NUM> has an opening <NUM> for an instrument channel that extends to the distal tip <NUM> of the instrument port <NUM> for introducing or guiding the surgical instrument port into a surgical site inside the patient's body while being manipulated from outside the patient's body. The underside of housing <NUM> has connections to fluid and electrical lines <NUM>, the latter for use in powering and/or receiving data from an imaging system that can be disposed in the distal tip <NUM>.

<FIG> illustrates a partly exploded perspective view of instrument port <NUM>. In this view, sleeve <NUM> and housing <NUM> are separated from the remainder of the apparatus <NUM>, allowing interior parts to be seen. Inside of sleeve <NUM> is port body <NUM>, with connecting rods <NUM> alongside it on each side. The connecting rods <NUM> connect to a proximal side of the bulb <NUM> to secure and pull the proximal side of the bulb <NUM> to/against a gasket to provide a fluid seal therebetween. The port body <NUM> is seated within base body <NUM> at proximal end <NUM>, and the base body and port body are partly enclosed by collar <NUM>. Electrical and fluidic connections <NUM> can be seen extending beyond base body <NUM> in the proximal direction.

<FIG> shows in perspective view the internal parts of instrument port <NUM> in more detail, focusing on the mechanical aspects of the assembly. Sleeve <NUM>, part of housing <NUM> and connecting electrical and fluidic lines <NUM> from <FIG> are not shown. Base body <NUM> fits into the proximal end of collar <NUM> and bolts <NUM> rest against and apply pressure to the proximal end of collar <NUM> to lock the forward position of collar <NUM>. End cap <NUM> is threaded into the proximal end <NUM> of base body <NUM>. End cap <NUM> contains a channel <NUM> through which electrical and fluidic connections are made to the instrument port, and through which a surgical instrument may be inserted.

<FIG> show a side view of the instrument port <NUM> as illustrated in <FIG>. As discussed, a proximal end of distal bulb <NUM> is pulled against a gasket by connecting rods <NUM>.

<FIG> shows an exploded side view of the instrument port <NUM> as viewed in <FIG>. Between bulb <NUM> and distal end <NUM> of port body <NUM> are O-ring seal <NUM> and valve gasket <NUM>. The O-ring seal <NUM> seals the bulb <NUM> to the sleeve <NUM>, and the valve gasket <NUM> seals the bulb <NUM> to the port body <NUM>. At proximal end <NUM> of port body <NUM>, disposed between the proximal end <NUM> and base body <NUM>, are additional components <NUM> as well as gasket <NUM> and washer <NUM>. Washer <NUM> rests against distal end of spring <NUM>, whose proximal end is adjacent to base cap <NUM> of <FIG> (not shown in <FIG>). The port body <NUM> can optionally include faceplates <NUM> at its distal end <NUM> and at its proximal end. The faceplates <NUM> can be a segment of the port body <NUM> that includes a different cross-sectional diameter and/or one or more channels that are disposed at an angle (other than <NUM> degrees) with respect to one or more corresponding channels in the port body <NUM>. The faceplates <NUM> can be manufactured separately to reduce manufacturing costs and complexity. In other embodiments, the port body <NUM> can be manufactured to include the faceplate <NUM> segments as a single integral unit.

In operation, the base cap <NUM> is threaded into the base body <NUM> to compress the spring <NUM>. The compressed spring <NUM> pushes in the distal direction on washer <NUM>, additional component 176A, gasket <NUM>, and port body <NUM>. In turn, the port body <NUM> pushes on the valve gasket <NUM> and bulb <NUM>, which is mechanically connected to connecting rods <NUM> to provide the compression needed to form a fluid seal, as discussed below.

The connecting rods <NUM> are used to mechanically affix the various components of the instrument port to each other, and to maintain sufficient compression against seals and gaskets so as to maintain fluidic integrity of the system, even while the apparatus is subject to mechanical stresses during use. The connecting rods, which function as mechanical tension members, may be made of aluminum (e.g., cast and/or extruded aluminum) in some embodiments. As shown in <FIG>, connecting rods <NUM> comprise notches <NUM> at distal end <NUM>; these notches <NUM> mechanically engage with flanged portion <NUM> of bulb <NUM>. At proximal end <NUM>, connecting rods <NUM> comprise notches <NUM> that mechanically engage with flanged portion <NUM> of base body <NUM>. In some embodiments, flanged portion <NUM> can include or can be another mechanical connection point, as discussed below. In one or more examples, the connecting rods may comprise the notches said bulb includes a flange. But those skilled in the art will appreciate that the design could may have a different connection feature if the bulb has a connection feature other than a flange. Similarly, the base body may incorporate appropriate mechanical connecting features so as to best suit the mating and coupling points to the remaining components herein.

<FIG> and <FIG> show, in perspective and side views respectively, the mechanical connection between connecting rods <NUM> and base body <NUM> and between connecting rods <NUM> and bulb120. Other portions of instrument port <NUM> are not shown in order to better illustrate these mechanical connections. Bulb <NUM> is at distal end <NUM> of the apparatus <NUM>, with notches <NUM> in the distal ends of connecting rods <NUM> engaged with proximal flanged portion <NUM> (and/or other mechanical connection point) of bulb <NUM>. At the proximal end <NUM> of the apparatus, base body <NUM> is shown, partially transparent for illustrative purposes, along with end cap <NUM> and spring <NUM>; base body <NUM> is mechanically engaged with connecting rods <NUM> at their proximal ends.

<FIG> show, in side and top views respectively, a bulb <NUM> attached to and forming a part of an instrument port <NUM> at distal end <NUM> thereof, according to some embodiments. As illustrated, notches <NUM> in connecting rods <NUM> engage mechanically with flanged portion <NUM> of bulb <NUM> to pull the flanged portion <NUM> (and/or other mechanical connection point) towards valve gasket <NUM>. In <FIG> one connecting rod <NUM> is seen in the foreground, with the other being obscured from view. In <FIG>, two connecting rods <NUM> can be seen, one on either side, viewed from above.

<FIG> presents a similar view to that of <FIG>, in which other parts are visible at proximal end <NUM> of connecting rods <NUM>.

<FIG> and <FIG> show exploded perspective views of a portion of instrument port <NUM> according to one or more embodiments. Distal end <NUM>, including bulb <NUM>, are shown in greater detail in <FIG>. Bulb <NUM> includes flanged portion <NUM> at its proximal end, narrowed portion <NUM> distal to flanged portion <NUM>, and rounded or hemispherical portion <NUM> at its distal end.

As can be seen, bulb <NUM> includes a first body <NUM> and a second body <NUM> extending from a proximal side of the first body. The first body <NUM> has a hemispherical or substantially hemispherical distal side, which may be referred to as hemispherical portion <NUM>. The proximal side <NUM> of the first body <NUM> is planar or substantially planar. The second body <NUM> includes one or more mechanical connection points, which may be referred to in this disclosure as a flange or flanged portion <NUM>, at or near the proximal side <NUM> of the second body. The flange defines the narrowed portion <NUM> in the distal portion <NUM> of the second body <NUM>. The mechanical connection point(s) include one or more grooves and/or slots or ridges or raised edges on the second body <NUM>.

Proximal to bulb <NUM> is port body <NUM>, which includes distal faceplate <NUM>. The valve gasket <NUM> (not illustrated) is disposed between the distal faceplate <NUM> and the bulb <NUM>. Connecting rods <NUM> are on either side of port body <NUM>; each connecting rod <NUM> includes, near its distal end, notch <NUM> or alternate connection feature, which includes proximal-facing surface <NUM>. Bulb <NUM> is configured so that flanged portion <NUM> (and/or other mechanical connection point) mechanically engages with notches <NUM> (and/or other complementary mechanical connection point, such as a pin or other mechanical extension, a bolt, etc.) such that a portion of proximal-facing surface <NUM> is in contact with a portion of the distal-facing surface (not shown) of flanged portion <NUM> of bulb <NUM>, such that the notches <NUM> can pull the proximal-facing surface <NUM> towards the valve gasket <NUM> and port body <NUM> to form a fluid seal. Connecting rods <NUM> comprise portion <NUM> at their distal ends, distal to notches <NUM>; bulb <NUM> is configured so that portion <NUM> will fit within the space alongside narrowed portion <NUM> of bulb <NUM>.

<FIG> and <FIG> show perspective and side views, respectively, of a portion of instrument port <NUM> that includes a distal bulb <NUM> as disclosed herein at distal end <NUM> thereof, according to one or more embodiments. <FIG> shows an exploded side view of the instrument port <NUM> as seen in <FIG> and <FIG>. Again, bulb <NUM> can be seen at distal end <NUM> of the apparatus, with the bulb including flanged portion <NUM> (and/or other mechanical connection point) and narrowed portion <NUM>, for engagement with notches <NUM> (and/or other complementary mechanical connection point) of connecting rods <NUM>.

<FIG> show various views of a distal tip of a surgical device comprising a bulb, according to one or more embodiments of the invention disclosed herein. Bulb <NUM> (which may be the same as or similar to bulb <NUM> as described herein) is seen in side view in <FIG>, in front view (i.e. as viewed from the distal end) in <FIG> and in rear view (i.e. as viewed from the proximal end) in <FIG> show perspective views, with the proximal face visible in <FIG> and the distal face visible in <FIG>.

Bulb <NUM> comprises rounded distal portion <NUM>, narrowed central portion <NUM> and flanged proximal portion <NUM>, all rigidly attached to one another and/or comprising a single piece of material and/or comprising the same material. In some embodiments, the single piece of material and/or the same material is injection molded with an acrylic thermoplastic. An example of an acrylic thermoplastic material is CYROLITE® MD (e.g., CYROLITE® MD H12), available from Evonik Performance Materials GmbH. CYROLITE® MD H12 was formally known as CRYOLITE® MD H12. Distal portion <NUM> has a rounded, convex exterior distal surface <NUM>, whose shape has optical properties as described elsewhere herein. Flanged proximal portion <NUM> has a flat proximal exterior surface <NUM>; other shapes for such proximal exterior surface <NUM> may be present in other embodiments. Proximal exterior surface <NUM> is configured to mate with a corresponding surface of a valve gasket, which may be the same as or similar to valve gasket <NUM> of <FIG>, or similar component that helps maintain the fluidic isolation and integrity of the different parts of the system of which the bulb <NUM> is a part. Flanged proximal portion <NUM> can be the same as or substantially the same as flanged portion <NUM>, discussed above.

Bulb <NUM> comprises an instrument channel <NUM> extending from its proximal surface <NUM> to its distal surface <NUM>, through which a surgical instrument can pass for use inside the body of a patient, such as in a surgical site. Such an instrument would extend from the proximal end of an instrument port or other surgical apparatus of which bulb <NUM> is a part, outside of the patient's body, though a first channel contained in a port body that extends into the patient's body during use. In a typical embodiment, the distal end of the port body and the proximal face <NUM> of the bulb would have a valve gasket disposed between them, allowing a surgical instrument to be deployed through an instrument channel in the port body, though a valve in the valve gasket, and through the instrument channel <NUM> in the bulb, to reach the relevant tissue or space inside the patient's body.

The bulb <NUM> comprises an imaging channel <NUM>, seen in <FIG>, open to the proximal face <NUM> and closed to the distal face <NUM> of the bulb. The imaging channel <NUM> extends from an aperture <NUM> defined in the proximal side or face <NUM> and terminates between the proximal and distal sides or faces <NUM>, <NUM> of the bulb <NUM>. Imaging channel <NUM> is fluidically isolated from instrument channel <NUM>. Imaging channel <NUM> is configured to receive and/or retain an imaging system <NUM>, which comprises camera <NUM> and illumination source <NUM>. The distal portion <NUM> of the bulb <NUM> is formed of a material that is at least partly optically transparent to one or more wavelengths of light emitted by illumination source <NUM>, allowing the camera <NUM> to capture images of the surgical site, including the patient's bodily tissue and any surgical instruments being used at the site. The illumination source <NUM> may comprise one or more light-emitting diodes (LEDs), and may be disposed adjacent to, surrounding, and/or integrated with camera <NUM>, in any configuration that permits the camera to capture images of the surgical site. In some embodiments the illumination source <NUM> may comprise a light guide and a source of illumination located elsewhere within or exterior to a surgical apparatus of which distal bulb <NUM> is a part, by which light is conveyed from such exterior source to bulb <NUM>.

An example of imaging system <NUM> is integrated imaging system <NUM> in <FIG>. Integrated Imaging system <NUM> includes a body or housing <NUM> on which a camera <NUM> and a plurality of light sources <NUM> (e.g., LEDs) are disposed along a virtual circle <NUM> where the camera <NUM> is disposed in the center of the virtual circle <NUM>. The light sources <NUM> can be disposed or located in a counterbore (e.g., counterbore <NUM> and/or <NUM>) of an imaging channel (e.g., imaging channel <NUM> and/or <NUM>).

Imaging channel <NUM> is open to the proximal face <NUM> of the bulb, allowing electrical connection to be made to the camera <NUM> and/or illumination source <NUM>, in order to provide power and control signals, and in some embodiments light from an exterior source, to and receive transmitted images from the imaging system. In a typical embodiment, such electrical connections pass through an opening in a gasket (e.g., valve gasket <NUM>) to a channel in a port body, separate from the instrument channel in such port body, to reach power sources and other circuitry used with the imaging system <NUM>. The gasket between the port body and the bulb <NUM> helps keep the imaging system <NUM> fluidically isolated from the surgical site, thus avoiding electrical shorts and other malfunctions from contact of electrical equipment and connections with bodily or other fluids, and also avoiding the possibility of electrical signals being transmitted into the surgical site from the imaging system <NUM> and causing unintended electrical stimulation of bodily tissue, which could be particularly dangerous during cardiac procedures. Fluidically isolating the imaging system <NUM> also reduces the risk of infection during surgery by reducing the number of components exposed to the surgical site. In order for the gasket to form a good seal, the connecting rods press on the distal-facing surface <NUM> of the flanged proximal portion <NUM> of the bulb <NUM>, compressing the bulb <NUM> against the gasket and the gasket against the distal end of the port body. The connecting rods are attached at their proximal ends to a mechanism that allows them to be pulled in the proximal direction, thus putting the connecting rods in tension, in order to provide a mechanical force on the distal-facing surface of the flanged portion <NUM> of the bulb <NUM> to keep the gasket seal tight. A tight seal is particular necessary to maintain the integrity of the seal when the surgical apparatus is subject to stresses, including bending stresses, during use while it is being manipulated by the surgeon inside the body of the patient, particularly when encountering hard or stiff bodily tissues of the patient.

As can be seen, bulb <NUM> includes a first body <NUM> and a second body <NUM> extending from a proximal side <NUM> of the first body <NUM>. The first body <NUM> has a hemispherical or substantially hemispherical distal side <NUM>, which may be referred to as rounded distal portion <NUM>. A portion <NUM> adjacent to hemispherical or substantially hemispherical distal side <NUM> has a different curvature than hemispherical or substantially hemispherical distal side <NUM>, for example, to enlarge the diameter of the bulb <NUM> while keeping the desired curvature and optical properties of the hemispherical or substantially hemispherical distal side <NUM>. The proximal side <NUM> of the first body <NUM> is planar or substantially planar. The second body <NUM> includes a flange, which may be referred to as flanged proximal portion <NUM>, at or near the proximal side <NUM> of the second body <NUM>. The flange defines the narrowed central portion <NUM> in the distal portion <NUM> of the second body <NUM>.

The instrument channel <NUM> extends from the proximal side <NUM> of the second body <NUM> to the substantially hemispherical distal side <NUM> of the first body <NUM>. The imaging channel <NUM> extends from an aperture <NUM> defined in the proximal side <NUM> of the second body <NUM> and terminates between the proximal and substantially hemispherical distal sides <NUM>, <NUM>, respectively, of the first body <NUM>.

<FIG> shows a rear/proximal view of an exemplary bulb <NUM>, which may be the same as or similar to the bulb <NUM> shown in <FIG>, in greater detail, pointing out certain optical features of the bulb. <FIG> shows a top view of an exemplary bulb <NUM>, which may be similar to the bulb shown in <FIG>, with certain optical features and exemplary dimensions shown. Note that the interior surfaces of both lumens, i.e. instrument channel <NUM> and imaging system channel <NUM>, are optical surfaces, as is the exterior distal surface <NUM> of the bulb <NUM>. Light from the illumination source <NUM> passes through these surfaces and is refracted on the way to the site being imaged, and the light reflected from the site being imaged is refracted through these surfaces on the way to the camera <NUM> where such light is captured as an image.

<FIG> shows the top view of the bulb <NUM> as in <FIG>, and <FIG> shows a sectional view of such bulb along the line H-H of <FIG>, allowing certain interior features of the bulb, including channels <NUM> and <NUM>, to be seen, with exemplary dimensions shown. Imaging channel <NUM> has a hemispherical or a substantially hemispherical distal end <NUM> and a counterbore <NUM> at or near the proximal side <NUM> of the first body <NUM>. In other embodiments, the counterbore <NUM> is disposed between (e.g., in approximately the center of or other location) the proximal side <NUM> of the first body <NUM> and the distal end <NUM> of the imaging channel <NUM>. In some embodiments, the light source <NUM> can be disposed in the counterbore <NUM> such that the illumination source <NUM> is located outside of the main imaging channel <NUM>. The illumination source <NUM> can be integrated with the camera <NUM>, for example the illumination source <NUM> can be disposed radially (e.g., along a virtual circle where the camera <NUM> is in the center of the virtual circle) about the camera. Instrument channel <NUM> is optionally tapered, becoming narrower between its proximal portion <NUM> and its distal portion <NUM>.

The distance <NUM> from the distal end <NUM> of the imaging channel <NUM> to the counterbore <NUM> and the distance <NUM> from the distal end <NUM> of the imaging channel <NUM> to the distal surface <NUM> of the bulb <NUM> are selected to reduce distortion of the image viewed by camera <NUM>, to create the desired field of view of the tissue as viewed through camera <NUM>, and to reduce reflection and/or shadowing of light emitted by illumination source <NUM> (e.g., at or near the center of the field of view of camera <NUM>).

The imaging system, such as imaging system <NUM>, is designed to assist the surgeon performing a procedure by providing images in real time of the surgical site, the surgical instrument or instruments deployed at the surgical site, and the interaction of such instrument or instruments with the patient's tissue. To be effective the illumination source <NUM>, e.g. LEDs, of the imaging system <NUM> can provide sufficient illumination of all parts of the site to be imaged, and the camera <NUM> can capture in-focus images of the surgical site with a minimum of distortion. Light rays from the illumination source <NUM> as they travel to the surgical site, and as they are reflected back to the camera <NUM>, are subject to reflection and refraction at the interfaces between the material of the bulb <NUM> and, respectively, the air inside the imaging channel <NUM>, bodily fluids inside the instrument channel <NUM>, and bodily fluids outside the distal surface <NUM> of the bulb <NUM>.

As such, the size and shape of the optical surfaces represented by these interfaces must be designed with these goals in mind. For example, the location of the illumination source <NUM> (and the location of counterbore <NUM>) and the cross-sectional diameter or width of the imaging channel <NUM> can be selected to reduce the reflection of light, emitted from the illumination source <NUM>, within the imaging channel <NUM>. In some embodiments, the inner cross-sectional diameter or width of the imaging channel <NUM> is about <NUM>. As used herein, "about" means plus or minus <NUM>% of the relevant value. In another example, the substantially hemispherical distal end <NUM> of the imaging channel <NUM> is configured to refract light passing out of the imaging channel <NUM> towards the instrument channel <NUM> (e.g., as illustrated in <FIG>, which refers to these channels as imaging channel <NUM> and instrument channel <NUM>, respectively). The substantially hemispherical distal end <NUM> of the imaging channel <NUM> can also eliminate and/or substantially eliminate total internal reflection of light, emitted from the illumination source <NUM>, at a wall or interface of the instrument channel <NUM>. The substantially hemispherical distal end <NUM> of the imaging channel <NUM> can also have a negative power to increase the field of view of the camera <NUM>. One or more of the foregoing can create a substantially uniform image path within the field of view of the camera <NUM>. For example, one or more of the foregoing can cause light emitted from the illumination source <NUM> to be substantially uniform distally from the first body <NUM> (e.g., as illustrated in <FIG>).

Furthermore, because blood and other bodily fluids may be opaque to some wavelengths of light from the illumination source <NUM>, the bulb <NUM> and the camera <NUM> are configured and located such that the focal distance of the camera <NUM> is approximately equal to the distance from the camera <NUM> to the distal surface <NUM> of the bulb <NUM>, thus allowing the camera <NUM> to focus on bodily tissue that is adjacent to or touching the distal surface <NUM>.

<FIG> illustrates the paths of light rays <NUM> from a surgical site toward the camera of an exemplary bulb <NUM> embodying the invention disclosed herein. Bulb <NUM> can be the same as or similar to bulb <NUM> and/or bulb <NUM>. Bulb <NUM> includes first and second bodies <NUM>, <NUM>, which can be the same as or substantially the same as first and second bodies <NUM>, <NUM>, respectively. Bulb <NUM> includes an imaging channel <NUM> having a counterbore <NUM> to receive an illumination or light source, such that the illumination source is located outside of the main imaging channel <NUM>. In operation, light rays <NUM> emitted from the illumination source in counterbore <NUM> pass through a substantially hemispherical distal end <NUM> of the imaging channel <NUM> in the same or similar way as described above with respect to substantially hemispherical distal end <NUM>.

In <FIG>, the location of the illumination source (and the location of counterbore <NUM>) and the cross-sectional diameter or width of the imaging channel <NUM> are selected to reduce the reflection of light <NUM>, emitted from the illumination source, within the imaging channel <NUM>. In some embodiments, the inner cross-sectional diameter or width of the imaging channel <NUM> is about <NUM>. As illustrated, the substantially hemispherical distal end <NUM> of the imaging channel <NUM> is configured to refract light <NUM> passing out of the imaging channel <NUM> towards the instrument channel <NUM>. The substantially hemispherical distal end <NUM> of the imaging channel <NUM> eliminates and/or substantially eliminates total internal reflection of light <NUM>, emitted from the illumination source, at a wall or interface <NUM> of the instrument channel <NUM>. The substantially hemispherical distal end <NUM> of the imaging channel <NUM> has a negative power to increase the field of view of the camera, which can be disposed in the instrument channel <NUM> in the same cross-sectional plane as the counterbore <NUM>. One or more of the foregoing can create a substantially uniform image path within the field of view of the camera (e.g., as represented by light <NUM>). For example, one or more of the foregoing can cause light <NUM> emitted from the illumination source to be substantially uniform distally from the first body <NUM>, which can be the same as or substantially the same as first body <NUM>.

<FIG> shows a simulated distribution <NUM> of illumination outside the distal end of the bulb of <FIG>, such illumination coming from the LEDs or other illumination source of the imaging system of the bulb <NUM>.

For the bulb to be effective in surgical procedures, it is desirable that the overall diameter of the bulb not exceed <NUM>-<NUM>, including <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, and/or <NUM>. Thus the sizes of both the instrument channel and the imaging system cavity or channel are constrained to fit within this overall diameter, and of course the instrument channel must be sufficiently wide to permit surgical instruments to pass through. A larger diameter for the imaging system cavity results in less curvature of the cavity's surface, which results in less distortion of the image received by the camera. With too much curvature, images will appear significantly out of focus everywhere but near the center of the camera's field of view. However, a larger cavity, with less curvature, increases reflection of the light from the LEDs, resulting in "dark spots," or areas of the surgical site that are insufficiently illuminated by the LEDs. Thus, there is a tradeoff between the need for sufficient, uniform illumination, and the need to reduce distortion of the images captured by the camera. It has been found that an illumination system cavity or channel diameter on the order of <NUM> represents a good compromise between these considerations.

<FIG> depicts a simplified side view of a distal portion of an exemplary bulb <NUM> with a <NUM> illumination channel <NUM>, showing the path of light rays <NUM> reaching camera <NUM> and/or the path of light rays <NUM> emitted by a light source. <FIG> depicts a plot <NUM> showing a simulated distribution of illumination, as represented by scale <NUM>, at the surgical site over the camera's field of view, with the bulb design and dimensions of <FIG>, where it can be seen that the illumination reaches the entire field of view. Instrument channel <NUM> can be seen at the bottom-center of the plot <NUM>.

The apparatus with instrument ports and distal bulb tip described herein can be used to perform cardiac procedures, such as beating heart cardiac procedures. Examples of cardiac procedures that can be carried out by the instrument ports described herein include closure of heart defects, such as septal defects, heart valve annuloplasty, and other procedures. The imaging capabilities provided by the instrument ports described here provide high quality imaging of the surgical procedure, thereby enabling complex surgical procedures to be carried out with a high degree of precision.

Claim 1:
An optical bulb for a medical device, the bulb [<NUM>] comprising:
a first body [<NUM>] having a substantially hemispherical distal side[<NUM>];
a second body [<NUM>] extending from a proximal side [<NUM>] of the first body [<NUM>], the second body [<NUM>] including a mechanical connection point disposed at or near a proximal side [<NUM>] of the second body [<NUM>], the mechanical connection point being for connecting the optical bulb to a port body (<NUM>) of the medical device and including one or more grooves and/or slots defined in the second body or ridges or raised edges on the second body;
an instrument channel [<NUM>] extending from the proximal side [<NUM>] of the second body [<NUM>] to the substantially hemispherical distal side [<NUM>] of the first body [<NUM>],
an imaging channel [<NUM>] that extends from an aperture [<NUM>] defined in the proximal side [<NUM>] of the second body [<NUM>], the imaging channel [<NUM>] terminating between the proximal [<NUM>] and substantially hemispherical distal sides [<NUM>] of the first body [<NUM>], wherein a distal end of the imaging channel [<NUM>] is substantially hemispherical,
wherein the first body [<NUM>] is configured and arranged to provide a substantially uniform image path within a field of view of a camera [<NUM>] disposed in the imaging channel [<NUM>].