Patent Description:
With the continuous development of integrated motors, an integrated design of motors and governors has become one of the trends in the development and improvement of motors. As one of the motors, a motor with an outer rotor is also developing towards integration. <CIT> relates to a motor mounting device having a housing wall with a pressure chamber, which is designed to connect radially to a cooling impeller of the electric motor, the pressure chamber being designed asymmetrically. <CIT> relates to a motor comprising a stator, a rotor, and a cover body rotatably covering the stator; the cover body comprises a blade and a connection portion connected to the rotor. <CIT> relates to a motor with an outer rotor provided within a ventilatable cover.

The motor with an outer rotor integrated with the governor is favored by the market because of its high integration, small size, light weight, etc. However, the motor with an outer rotor integrated with the governor also has many problems, which are mainly reflected in: <NUM>. The motor with an outer rotor integrated with the governor often has poor heat dissipation capability and is prone to excessive temperature, which will affect its own working performance and service life. Although some existing motors with an outer rotor design cooling blades on a rotor housing to implement air cooling, the existing cooling structure is simple in design and poor in cooling effect, and cannot meet the requirements for heat dissipation of the governor and a main body of the motor with an outer rotor. The cooling blades on the existing rotor housing mainly dissipate heat of an outer rotor main body, but cannot function to dissipate heat of the governor. The existing cooling blades have the problems of inconvenience in replacement, adjustment and maintenance.

Therefore, there is an urgent need to provide a motor with an outer rotor, which can solve the above problems.

An object of the invention is to provide a motor with an outer rotor, which has the advantage of high heat dissipation capability.

To achieve the above object, it is provided a motor with an outer rotor having the features defined in claim <NUM>.

The invention has the following beneficial effects:.

When the motor with an outer rotor actually works, a cooling fan of the motor with an outer rotor rotates with the outer rotor, and then air is conveyed to a controller and the outer rotor through the cooling fan to blow and cool the controller and the outer rotor; in addition, the outer rotor is internally provided with an exhaust plate; when the outer rotor rotates, the exhaust plate also rotates, and then the exhaust plate accelerates the discharge of the air in the outer rotor to the outside of the outer rotor through air outlets. The exhaust function of the exhaust plate matches the blowing effect of the cooling fan on the outer rotor, which accelerates the dissipation of heat of the outer rotor and the inner stator; in addition, because the cooling fan can blow the air to the controller and the outer rotor respectively, when the motor with an outer rotor according to the invention rotates, each part of the motor with an outer rotor can achieve a good heat dissipation effect, and the motor with an outer rotor has the advantage of high heat dissipation capability.

<NUM>: inner stator; <NUM>: outer rotor; <NUM>: air outlet; <NUM>: exhaust plate; <NUM>: controller; <NUM>: cooling rib; <NUM>: cooling fan; <NUM>: cooling component; <NUM>: connecting portion; <NUM>: cooling fin.

In order to make the technical problem solved by the invention, the technical solution adopted and the technical effect achieved clearer, the technical solution of the invention will be further explained below with reference to the drawings and specific implementations.

In the description of the invention, unless otherwise clearly specified and defined, the terms "connected", "coupled", and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integration. It can be a mechanical connection or an electrical connection. It can be a direct connection, or an indirect connection through an intermediate medium. It can also be an intercommunication between two elements or the interaction between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the invention according to specific situations.

In the description of the invention, orientations or positional relationships indicated by the terms "upper", "lower", "left", "right" and the like are orientations or positional relationships as shown in the drawings, and are only for the purpose of facilitating the description and simplifying the operation, instead of indicating or implying that devices or elements indicated must have particular orientations, and be constructed and operated in the particular orientations, so that these terms are not construed as limiting the invention. In addition, the terms "first" and "second" are only used to distinguish the description and do not have special meanings.

As shown in <FIG>, this embodiment provides a motor with an outer rotor, which has the advantages of small size, compact structure and strong heat dissipation capability. The motor with an outer rotor mainly includes an inner stator <NUM>, an outer rotor <NUM>, a controller <NUM>, and a cooling fan <NUM>. The inner stator <NUM> only shows a central axis of the inner stator <NUM>, and other structures of the inner stator <NUM> are not shown. The outer rotor <NUM> has a cylindrical structure having an open end, where the outer rotor <NUM> is rotatably sleeved at one end of the inner stator <NUM> in an axial direction of the inner stator <NUM>. The controller <NUM> is arranged at the other end of the inner stator <NUM>, and the motor with an outer rotor forms an integrated structure with the controller <NUM> integrated, which has the advantages of small size and compact structure. The cooling fan <NUM> is annularly arranged in a circumferential direction of the outer rotor <NUM> at one end of the outer rotor <NUM> close to the controller <NUM>, and the cooling fan <NUM> is located in an avoidance space formed between the controller <NUM> and the outer rotor <NUM>, so as to convey air to the controller <NUM> and the outer rotor <NUM>; a peripheral wall of one end of the outer rotor <NUM> that is not provided with the cooling fan <NUM> is provided with a plurality of air outlets <NUM>, an inner wall of the outer rotor <NUM> facing the opening is provided with an exhaust plate <NUM>, and the exhaust plate <NUM> is configured to push air in the outer rotor <NUM> to each of the air outlets <NUM>.

When the motor with an outer rotor rotates and works, the cooling fan <NUM> rotates with the outer rotor <NUM>, and then air is blown to the controller <NUM> and the outer rotor <NUM> through the cooling fan <NUM> to blow and cool the controller <NUM> and the outer rotor <NUM>; in addition, the outer rotor <NUM> is internally provided with an exhaust plate <NUM>; when the outer rotor <NUM> rotates, the exhaust plate <NUM> also rotates, and then the exhaust plate <NUM> further accelerates the discharge of the air in the outer rotor <NUM> through the air outlets <NUM>, which matches the blowing effect of the cooling fan <NUM> on the outer rotor <NUM>, thereby accelerating the dissipation of heat of the outer rotor <NUM> and the inner stator <NUM> and improving the heat dissipation capability. Therefore, the motor with an outer rotor can better dissipate heat of each part of the motor with an outer rotor, and has the advantage of high heat dissipation capability.

The cooling fan <NUM> of this embodiment can blow air to the controller <NUM> located on one side of the cooling fan <NUM>, and blow air to the outer rotor <NUM> located on the other side of the cooling fan <NUM>, so as to perform air cooling and heat dissipation on each component of the motor with an outer rotor. In order to further improve the heat dissipation effect of the controller <NUM>, as shown in <FIG>, an outer side wall of the controller <NUM> is provided with cooling ribs <NUM>. Specifically, the cooling ribs <NUM> are integrally formed on the outer side wall of a housing of the controller <NUM>, thereby increasing the heat exchange area of the housing of the controller <NUM> and improving the heat dissipation effect. Moreover, in this embodiment, there are a plurality of cooling ribs <NUM>, and the cooling ribs <NUM> are annularly arranged on the outer peripheral wall of the controller <NUM>, so that fast heat dissipation can be implemented around the controller <NUM>.

Further, in order to enable the air in the outer rotor <NUM> to be uniformly discharged from the outer rotor <NUM> in the process of fast rotation of the outer rotor <NUM>, As shown in <FIG>, the air outlets <NUM> are arranged in a peripheral wall of the outer rotor <NUM> at intervals in the circumferential direction of the outer rotor <NUM> to form an exhaust hole group. Since the air outlets <NUM> are arranged at intervals in the circumferential direction of the outer rotor <NUM>, the air in the outer rotor <NUM> can be discharged from around the outer rotor <NUM> at <NUM> degrees, thereby ensuring that the air in the outer rotor <NUM> can be uniformly discharged from around the outer rotor <NUM>. Specifically, the air outlets <NUM> each have a structure in a strip hole shape, the length of the air outlet <NUM> extends in the circumferential direction of the outer rotor <NUM>, and the width of the air outlet <NUM> extends in the axial direction of the outer rotor <NUM>. In this embodiment, the air outlet <NUM> has a width of <NUM>. In other embodiments, the width of the air outlet <NUM> may be set to a value within <NUM>-<NUM>. The moderate width of the air outlet <NUM> can ensure a good ventilation effect, and play a certain dustproof and waterproof effect.

Further, in order to make the outer rotor <NUM> have better exhaust capability, there are a plurality of exhaust hole groups, and the exhaust hole groups are arranged in the peripheral wall of the outer rotor <NUM> at intervals in an axial direction of the outer rotor <NUM>. Specifically, in this embodiment, there are four exhaust hole groups. The four exhaust hole groups ensure that the outer rotor <NUM> has better exhaust capability, and also has a certain dustproof and waterproof effect because the width of each air outlet <NUM> is <NUM>.

In addition, as shown in <FIG>, in this embodiment, the inner wall of the outer rotor <NUM> facing the opening is provided with a shaft hole (not shown in the figure) for rotatable insertion of the inner stator <NUM>, there are a total of twelve exhaust plates <NUM>, the exhaust plates <NUM> are distributed around the circumference of the shaft hole, and a main body of each of the exhaust plates <NUM> extends in a radial direction of the shaft hole. Each exhaust plate <NUM> forms a wind wheel structure on the inner wall of the outer rotor <NUM> facing the opening. When the outer rotor <NUM> rotates rapidly, each exhaust plate <NUM> can quickly push the air in the outer rotor <NUM> in the radial direction of the outer rotor <NUM> to the peripheral wall of the outer rotor <NUM> provided with the air outlets <NUM>, so that the air in the outer rotor <NUM> is quickly discharged through the air outlets <NUM>; moreover, the movement of the air in the outer rotor <NUM> driven by the exhaust plate <NUM> can generate a rotating centrifugal flow in the outer rotor <NUM>, and finally the air is thrown to the outside of the outer rotor <NUM>, thereby further promoting the discharge of air and improving the heat dissipation effect of the outer rotor <NUM> and the inner stator <NUM>. In other embodiments, there may be four, five or eight exhaust plates <NUM>. In addition, since this embodiment mainly improves the heat dissipation structure of the outer rotor <NUM> and does not involve the structural improvement of a permanent magnet core (not shown in the figure) of the outer rotor <NUM>, the permanent magnet core of the outer rotor <NUM> adopts the existing structure, and thus details are no longer repeated.

In addition, in order to facilitate the installation, removal, replacement and maintenance of the cooling fan <NUM>, in this embodiment, a split design is adopted for the cooling fan <NUM>. As shown in <FIG> and <FIG>, in this embodiment, the cooling fan <NUM> includes three cooling components <NUM>. The cooling components <NUM> are detachably and annularly arranged at one end of the outer rotor <NUM> close to the controller <NUM>. With such a design, when one or more cooling components <NUM> are damaged, they can be directly removed for replacement, without replacing the entire cooling fan <NUM>. Moreover, compared to the design structure in which the outer rotor <NUM> and the cooling fan <NUM> are integrally formed, such a design facilitates maintenance and replacement and reduces costs. In other embodiments, there may be two, four, five or more cooling fans <NUM>.

Moreover, for some existing cooling fans <NUM>, the controller <NUM> needs to be dismantled therefrom first during disassembly, so that the cooling fan <NUM> can be disassembled or assembled. The cooling fan <NUM> of this embodiment adopts a split design. When the cooling component <NUM> is actually disassembled or assembled, the controller <NUM> does not need to be removed, and the cooling component <NUM> in the avoidance space formed between the controller <NUM> and the outer rotor <NUM> can be directly dismantled and then replaced with another cooling component <NUM>, which simplifies the assembly and disassembly steps and reduces the difficulty of maintenance.

In addition, for the cooling component <NUM>, specifically, as shown in <FIG> and <FIG>, in this embodiment, the cooling component <NUM> includes a connecting portion <NUM> and a plurality of cooling fins <NUM>. The connecting portion <NUM> has an arc shape. The connecting portion <NUM> is bolted to one end of the outer rotor <NUM> close to the controller <NUM>; the cooling fins <NUM> are arranged on the connecting portion <NUM> at intervals; and each cooling fin <NUM> and the connecting portion <NUM> are integrally machined and formed, thereby reducing the number of parts and the difficulty of assembly while ensuring that the cooling fan <NUM> has a split design.

Claim 1:
A motor with an outer rotor, comprising:
an inner stator (<NUM>);
an outer rotor (<NUM>) with a cylindrical structure having an open end, wherein the outer rotor (<NUM>) is rotatably put on at one end of the inner stator (<NUM>) in an axial direction of the inner stator (<NUM>);
a controller (<NUM>) arranged at the other axial end of the inner stator (<NUM>); and
a cooling fan (<NUM>) annularly arranged in a circumferential direction of the outer rotor (<NUM>) at the axial end of the outer rotor (<NUM>) closer to the controller (<NUM>) and located in a space axially formed between the controller (<NUM>) and the outer rotor (<NUM>), so as to convey air on one side to the controller (<NUM>) and on the other side to the outer rotor (<NUM>);
wherein the end of the cylindrical peripheral wall of the outer rotor (<NUM>) that is not provided with the cooling fan (<NUM>) is provided with a plurality of air outlets (<NUM>), an inner wall of the outer rotor (<NUM>) facing the open end of the rotor (<NUM>) being provided with a plurality of exhaust plates (<NUM>), wherein the exhaust plates (<NUM>) are configured to push air in the outer rotor (<NUM>) to each of the air outlets (<NUM>).