Patent Description:
The flue gas generated during steelmaking by blowing oxygen into a converter has the characteristics of high temperature, large amount of the flue gas, high dust content and tiny dust particles. The purification and cooling of the flue gas is a necessary process in the gas recovery procedure. Since converter steelmaking is an intermittent periodic operation, both the amount and the temperature of the flue gas fluctuate periodically during the whole smelting cycle. For the ash hopper and the ash chute located in the flue gas, the temperature of their metal walls also changes periodically from eight or nine hundred degrees to tens of degrees.

In the prior art, there is an on-line cooling device for the dust and ash removal of a high-temperature dedusting apparatus, in which an ash hopper is disposed below a dust remover, a cooling pipeline is disposed in the ash hopper, and a cooling water inlet and a cooling water outlet of the cooling pipeline are both extended outside a housing of the ash hopper. In the device, the ash hopper outside the apparatus is provided with a cooling water pipe only for the purpose of cooling high-temperature ash and recovering hot water. The ash hopper needs to be supported separately. A related ash discharge structure is known from <CIT>.

Therefore, the inventor, based on many years' experiences and practices in related industries, proposes a nested ash discharge structure and an ash discharge method in a high-temperature dedusting apparatus to overcome the defects of the prior art.

The present invention aims to provide a nested ash discharge structure and an ash discharge method in a high-temperature dedusting apparatus. The present invention eliminates the need for separately providing a support structure for the nested ash hopper structure, effectively overcomes the high temperature in the apparatus, achieves a combination of the support and ash discharge, and has a simple whole structure, thereby providing favourable conditions for the safe operation of the apparatus.

The objective of the present invention is achieved by a nested ash discharge structure in a high-temperature dedusting apparatus, including:.

In an exemplary embodiment of the present invention, a sealing structure is disposed between the outer cooling medium pipes and the outer ash hopper.

In an exemplary embodiment of the present invention, an outer wall of each of the inner cooling medium pipes is provided with a first support block, through which the inner ash hopper is supported and erected.

In an exemplary embodiment of the present invention, the first support block is a circular or semicircular rib.

In an exemplary embodiment of the present invention, an outer wall of each of the outer cooling medium pipes is provided with a second support block, through which the outer ash hopper is supported and erected.

In an exemplary embodiment of the present invention, the second support block is a circular or semicircular rib.

In an exemplary embodiment of the present invention, the cooling medium in the inner cooling medium pipes and the outer cooling medium pipes is a gaseous cooling medium or a liquid cooling medium.

In an exemplary embodiment of the present invention, outer walls of the inner cooling medium pipes and outer cooling medium pipes are provided with anti-wear sheets.

In an exemplary embodiment of the present invention, the inner cooling medium pipes are symmetrically disposed with respect to the inner ash hopper, and the outer cooling medium pipes are symmetrically disposed with respect to the outer ash hopper.

In an exemplary embodiment of the present invention, outer walls of the inner cooling medium pipes and outer cooling medium pipes are provided with reinforcing ribs.

The objective of the present invention is further achieved by an ash discharge method in a high-temperature dedusting apparatus, including: disposing the nested ash discharge structure in the high-temperature dedusting apparatus described above below a multi-layer dedusting unit in the high-temperature dedusting apparatus; and continuously filling a cooling medium into the inner cooling medium pipes and the outer cooling medium pipes, the cooling medium flowing from bottom to top, wherein the inner cooling medium pipes cool and support the inner ash hopper, the outer cooling medium pipes cool and support the outer ash hopper, ash from an inner layer dedusting unit of a multi-layer dedusting unit flows into the inner ash flow cavity, ash from the outer layer dedusting unit of the multi-layer dedusting unit flows into the outer ash flow cavity, and then the ash flows downward to a bottom of the outer ash hopper.

From the above content, the nested ash discharge structure and the ash discharge method in the high-temperature dedusting apparatus according to the present invention have the following advantageous effects:.

In the present invention, the cooling frame structure formed by the cooling medium pipes ensures the support strength for the nested ash hopper structure and increases the amount of waste heat recovery. Each ash hopper of the nested ash hopper structure corresponds to one layer of the dedusting structure, so as to ensure smooth falling of dust from each layer of dedusting structure, avoid cross-flow of gas among various layers of the multi-layer dedusting structure, and ensure the dedusting efficiency.

The present invention eliminates the need for separately providing a support structure for the nested ash hopper structure, effectively overcomes the high temperature in the apparatus, achieves a combination of the support and ash discharge, and has a simple whole structure, thereby providing favourable conditions for the safe operation of the apparatus.

The following drawing is only for the schematic illustration and explanation of the present invention, rather than limiting the scope of the present invention.

<FIG> is a schematic diagram of a nested ash discharge structure in a high-temperature dedusting apparatus of the present invention.

For a clearer understanding of the objectives, technical features and effects of the present invention, specific embodiments will now be described with reference to the drawings.

The specific embodiments of the present invention described here are only for the purpose of explaining the present invention, and cannot be understood as limitations to the present invention in any way. Under the teaching of the present invention, one skilled can conceive any possible variation based on the present invention, which should be regarded as falling within the scope of the present invention. It should be noted that when an element is referred to as being 'disposed on' another element, it may be directly disposed on another element or may be through an intervening element. When an element is considered to be 'connected to' another element, it may be directly connected to another element or may be through an intervening element. The term 'mounted' and 'connected' should be understood in a broad sense, for example, each of them may be mechanically or electrically connected, or may be a communication between interiors of two elements, or may be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meaning of the above term can be understood according to specific conditions. The terms 'vertical', 'horizontal', 'upper', 'lower', 'left' and 'right' and similar expressions used herein are only for the purpose of illustration, rather than indicating a unique embodiment.

Unless otherwise defined, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art of this invention. The terms used in the specification of this invention are only for the purpose of describing the specific embodiments and are not intended to limit this invention. The term 'and/or' used in the present invention includes any and all combinations of one or more associated listed items.

As illustrated in <FIG>, the present invention provides a nested ash discharge structure in a high-temperature dedusting apparatus, and the nested ash discharge structure includes a nested ash hopper structure <NUM> and a cooling frame structure <NUM>.

The nested ash hopper structure <NUM> at least includes an inner ash hopper <NUM> and an outer ash hopper <NUM> which are nested in the high-temperature dedusting apparatus. An inner ash flow cavity <NUM> penetrating the inner ash hopper <NUM> in an axial direction is disposed in the inner ash hopper <NUM>. An annular space between the inner ash hopper <NUM> and the outer ash hopper <NUM> forms an outer ash flow cavity <NUM>. Ash from an outer layer dedusting structure flows to a bottom of the outer ash hopper <NUM> through the outer ash flow cavity <NUM> from top to bottom. Ash from an inner layer dedusting structure flows to the inner ash flow cavity <NUM> from top to bottom, and finally joins with the ash collected by the outer ash hopper and is discharged out of the dedusting apparatus. The nested ash hopper structure <NUM> may be a double-layer nested structure or a multi-layer nested structure.

The cooling frame structure <NUM> includes inner cooling medium pipes <NUM> and outer cooling medium pipes <NUM> which are respectively disposed as a frame in the high-temperature dedusting apparatus. The inner cooling medium pipes <NUM> cool and support the inner ash hopper <NUM>, and the outer cooling medium pipes <NUM> cool and support the outer ash hopper <NUM>. An overall flow direction of cooling medium in the inner cooling medium pipes <NUM> and the outer cooling medium pipes <NUM> is from bottom to top, thereby creating conditions for the natural circulation of the cooling medium. The cooling frame structure <NUM> through which the cooling medium flows can effectively reduce the deformation caused by high temperature and the influence of high temperature environment on the support (i.e., the cooling frame structure <NUM>), thereby ensuring the support strength.

The inner ash hopper <NUM> is of a bowl-shaped structure as a whole, and may be provided with a fluidizing device (an outer ash receiving part and an inner ash receiving part) for the ash in a full consideration of the resistance balance of the flue gas, thereby not only receiving ash, but also effectively preventing 'short circuit' of the flue gas.

For the multi-layer dedusting structure (the prior art) of the high-temperature dedusting apparatus, in addition to considering the smooth falling of ash in each layer of the dedusting structure, the cross-flow of gas among various layers of the dedusting structure should be avoided to ensure the dedusting efficiency. The ash from the inner layer dedusting structure flows into the inner ash hopper <NUM> from top to bottom, the cooling medium in the inner cooling medium pipes <NUM> flows overall from bottom to top, and the cooling frame formed by the inner cooling medium pipes <NUM> ensures the support strength for the inner ash hopper <NUM> while increasing the amount of waste heat recovery. The ash from the outer dedusting structure flows into the outer ash hopper <NUM> from top to bottom, the cooling medium in the outer cooling medium pipes <NUM> flows overall from bottom to top, and the cooling frame formed by the outer cooling medium pipes <NUM> ensures the support strength for the outer ash hopper <NUM> while increasing the amount of waste heat recovery.

In the nested ash discharge structure in the high-temperature dedusting apparatus according to the present invention, the cooling frame structure formed by the cooling medium pipes ensures the support strength for the nested ash hopper structure and increases the amount of waste heat recovery. Each ash hopper of the nested ash hopper structure corresponds to one layer of the dedusting structure, so as to ensure smooth falling of the dust from each layer of the dedusting structure, avoid cross-flow of gas among various layers of the dedusting structures and ensure dedusting efficiency.

The nested ash discharge structure in the high-temperature dedusting apparatus according to the present invention eliminates the need for separately providing a support structure for the nested ash hopper structure, effectively overcomes the high temperature in the apparatus, achieves a combination of the support and the ash discharge, and has a simple whole structure, thereby providing favourable conditions for the safe operation of the apparatus.

Further, as illustrated in <FIG>, a sealing structure <NUM> is disposed between the outer cooling medium pipes <NUM> and the outer ash hopper <NUM>, so as to absorb different thermal expansions of the two structures (the outer cooling medium pipes and the outer ash hopper) after being heated, and prevent short circuit of the flue gas. In a specific embodiment of the present invention, the sealing structure <NUM> is a sealing plate.

Further, as illustrated in <FIG>, an outer wall of each inner cooling medium pipe <NUM> is provided with a first support block <NUM>, through which the inner ash hopper <NUM> is supported and erected.

In a specific embodiment of the present invention, the first support block <NUM> is a circular or semicircular rib, or in other shapes.

In consideration that the inner ash hopper <NUM> and the inner cooling medium pipes <NUM> have different thermal elongations, when being mounted in a cold state, the inner ash hopper <NUM> is welded with the first support block <NUM> (a rooting structure) of the inner cooling medium pipes <NUM>, and is required to leave gaps with a lower header and a lower header support (the prior art) to absorb different thermal expansions.

Further, as illustrated in <FIG>, an outer wall of each outer cooling medium pipe <NUM> is provided with a second support block <NUM>, through which the outer ash hopper <NUM> is supported and erected.

In a specific embodiment of the present invention, the second support block <NUM> is a circular or semicircular rib.

The outer ash hopper <NUM> and the second support block <NUM> rooted on the outer cooling medium pipes <NUM> may be welded through only one welding point considering the thermal expansion, or may not be welded.

Further, the cooling medium in the inner cooling medium pipes <NUM> and the outer cooling medium pipes <NUM> is a gaseous cooling medium or a liquid cooling medium, or any other cooling medium.

Further, outer walls of the inner cooling medium pipes <NUM> and the outer cooling medium pipes <NUM> may be or may not be provided with anti-wear sheets, depending on the actual working conditions.

Further, the inner cooling medium pipes <NUM> are symmetrically disposed with respect to the inner ash hopper <NUM>, and the outer cooling medium pipes <NUM> are symmetrically disposed with respect to the outer ash hopper <NUM>. The total number of the cooling pipes (the inner cooling medium pipes <NUM> and the outer cooling medium pipes <NUM>) may be odd or even.

Further, the outer walls of the inner cooling medium pipes <NUM> and the outer cooling medium pipes <NUM> are provided with reinforcing ribs.

Further, the inner cooling medium pipes <NUM> and the outer cooling medium pipes <NUM> may be provided with wear protectors in a windward direction.

Further, as illustrated in <FIG>, the top of the inner ash hopper <NUM> is provided with an observation hole <NUM>, through which internal situations of the inner ash hopper <NUM> can be observed during maintenance, and ash masses with a large volume can be cleaned during maintenance.

The present invention further provides an ash discharge method in a high-temperature dedusting apparatus, the method includes: disposing the nested ash discharge structure in the high-temperature dedusting apparatus described above below a multi-layer dedusting unit in the high-temperature dedusting apparatus; and continuously filling a cooling medium into the inner cooling medium pipes <NUM> and the outer cooling medium pipes <NUM>, the cooling medium flowing from bottom to top. The inner cooling medium pipes <NUM> cool and support the inner ash hopper <NUM>, and the outer cooling medium pipes <NUM> cool and support the outer ash hopper <NUM>. Ash from an inner layer dedusting unit of a multi-layer dedusting unit flows into the inner ash flow cavity, ash from an outer layer dedusting unit of the multi-layer dedusting unit flows into the outer ash flow cavity, and then the ash flows downward to a bottom of the outer ash hopper.

Claim 1:
A nested ash discharge structure in a high-temperature dedusting apparatus, comprising:
a nested ash hopper structure (<NUM>), at least comprising an inner ash hopper (<NUM>) and an outer ash hopper (<NUM>) which are nested in the high-temperature dedusting apparatus, wherein an inner ash flow cavity (<NUM>) penetrating the inner ash hopper in an axial direction is disposed in the inner ash hopper, and an annular space between the inner ash hopper and the outer ash hopper forms an outer ash flow cavity; and
a cooling frame structure (<NUM>), comprising inner cooling medium pipes (<NUM>) and outer cooling medium pipes (<NUM>) which are respectively disposed as a frame in the high-temperature dedusting apparatus, wherein the inner cooling medium pipes cool and support the inner ash hopper, the outer cooling medium pipes cool and support the outer ash hopper, and an overall flow direction of cooling medium in the inner cooling medium pipes and the outer cooling medium pipes is from bottom to top.