Patent Description:
A byproduct of the performance of some medical and surgical procedures is the generation of liquid, semi-solid and solid waste. This waste includes body fluids, such as blood, and irrigating solution that are introduced to the body site at which the procedure is performed. Solid and semisolid waste generated during a procedure includes bits of tissue and small pieces of the surgical material that may be left at the site. Ideally, the waste is collected upon generation so it neither fouls the surgical site nor becomes a biohazard in the operating room or other location at which the procedure is being performed.

A number of systems are available for use by surgical personnel for collecting this waste as it is generated. Generally, these units include a suction source, tubing that extends from the suction source and a containment unit between the tubing and the suction source. When the system is actuated, waste is drawn through the opening end of the tubing. The suction draws the waste through the tubing so that it flows into and is stored in the containment unit.

One such system is Applicants' Assignee's NEPTUNE surgical waste collection system. This particular system includes a mobile unit that includes a suction pump and a canister. Tubing is connected to the canister through a removable manifold. Since this unit is mobile, it can be positioned in relatively close proximity to the patient on which the procedure is being performed. This reduces the extent to which the suction tubing, which invariably also functions as operating room clutter, is present around the surgical personnel. This system also has features that reduce the extent to which the surgical and support personnel are potentially exposed to the materials collected by the system. <CIT> , WASTE COLLECTION UNIT, published as U. Patent Pub.

Another feature of this system is the intake manifold. This manifold includes a filter element that traps large bits of solid matter. This is desirable because these solids can potentially clog the down line components of the system. Moreover, the manifold is formed from material that makes it possible to provide the manifold as a single use item. After use of the system, effort does not have to be spent sterilizing the manifold, with its narrow conduits, or its internal filter. Instead, personnel handling the used manifold only need to contact the outer surface of this component. This process further minimizes the extent to which these individuals potentially come into contact with the waste material. The Applicants' Assignee's <CIT> , MANIFOLD AND FILTER ASSEMBLY WITH FILTER BASKET, published as U. Patent Pub. No. <CIT>, provided a more detailed description of this type of manifold.

Use of the above system significantly reduces the extent to which medical/surgical personnel are exposed to potentially hazardous medical waste. Nevertheless, there are some disadvantages associated with known waste collection systems. For example, in the present system, the manifold extends directly into the canister in which the waste is stored. Small droplets of waste can adhere to the sides of the manifold. Upon removal of the manifold from the mobile unit, this adhered liquid is essentially an uncontained waste in the surrounding environment. If the liquid is not immediately wiped off the manifold, it can potentially fall of the manifold and be added waste matter that needs to be cleaned off a floor or other surface.

Also, the filter of the manifold does more than trap the small bits of solid that can clog the down stream components of the mobile unit. The filter also traps an appreciable volume of semi-solid state waste. Thus, care must be taken when removing the manifold to ensure that this waste does not escape.

Moreover, medical personnel sometimes visually monitor the volume of material collected by the mobile unit canister. This monitoring is performed to provide a rough estimate of the volume of fluid withdrawn from the patient during a procedure. If an appreciable amount of liquid remains trapped in the manifold, the accuracy of the quick visual estimate of collected stored fluid can be adversely affected.

Further, upon removal of the manifold from the canister, the port in which the manifold was seated opens to the ambient environment. Material collected in the canister is known to emit smells that are typically considered unpleasant. Thus, the removal of the manifold results in the release of these odor-causing gases into the environment.

Also, the air and other fluids flowing through the waste collection system, both the manifold and mobile unit, can generate noise. This noise contributes to the unwanted background noise in an operating room.

A medical/surgical waste collection unit according to the preamble of claim <NUM> is generally known from document <CIT>.

The following description is directed to a new and useful system for collecting surgical and medical waste. The system has an intake manifold to which suction tubes are connected. The manifold is removably coupled to a manifold receiver, also part of the system. The manifold and complementary receiver are designed to minimize the release of uncontained liquids and noxious gases upon removal and replacement of the manifold.

A medical/surgical waste collection unit comprising the manifold receiver is defined in claim <NUM>.

The intake manifold has a housing. At one end, a number of inlet fittings extend outwardly. These inlet fittings receive suction tubes. The opposed end of the housing has an opening through which a suction is drawn. A drip stop is fitted in this opening. When the manifold is seated in the complementary receiver, the opening seats in a tubular boss that is part of the receiver.

The drip stop is further formed to have a selectively openable valve that extends into the space defined by the opening. This valve is normally closed. When the manifold is fitted into the receiver the lips forming the valve seat around the boss. The lips thus prevent loss of suction around the manifold-boss interface. Once the manifold is removed from the receiver, this lips close to prevent waste leakage from the manifold. In one version, flaps form the valve integral with the drip stop.

The receiver boss extends from a valve, also part of the receiver. Normally, this valve closes a fluid conduit that extends into a canister in which the waste is stored. As part of the preparation of the system for operation, the manifold is properly seated in the receiver. The manifold includes a geometric feature that engages a complementary drive member integral with the valve. Thus, the placement of the manifold in the receiver displaces the valve integral with the drip stop into the open state. There is an unrestricted fluid path from the manifold to the complementary conduit that leads to the canister.

When the manifold is removed, the valve returns to the closed state. The return of the valve to this state blocks the release of unpleasant vapors from the canister when no manifold is removed from the system.

Internal to the manifold is a filter basket. The filter basket both traps large bits of solid matter that are part of the waste stream while allowing substantially the whole of the liquid component of the stream to flow therethrough. Upon completion of the procedure, only a minimal amount of liquid state waste, the type that is the most prone to leakage, is left in the manifold.

The invention is pointed out with particularity in the claims. The above and further features and advantages of the invention are understood by the following Detailed Description taken in conjunction with the accompanying drawings in which:.

<FIG> illustrates a waste collection system <NUM> constructed. System <NUM>, sometimes referred to as a mobile unit, includes a base <NUM>. The cover and door assemblies that normally conceal the components within mobile unit <NUM> are not present in <FIG> so that these components can be seen. Wheels <NUM> attached to the bottom of the base <NUM> provide the system with mobility. Two canisters <NUM> and <NUM> are mounted to the base <NUM>. A first one of the canisters, canister <NUM>, has a relatively large interior volume, between approximately <NUM> and <NUM> liters. The second canister, canister <NUM>, has a smaller volume, between approximately <NUM> and <NUM> liters. Each canister <NUM> and <NUM> has a cap <NUM> and <NUM>, respectively.

Attached to each canister cap <NUM> and <NUM> is a manifold receiver <NUM>. A manifold <NUM>, seen in <FIG> and <FIG> , is removably seated in each manifold receiver <NUM>. As described below, each manifold <NUM> is formed with a number of fittings <NUM>. Each fitting <NUM> receives a separate suction line <NUM>, (one shown in <FIG> ). The distal end of each suction line <NUM> is attached to a suction applicator <NUM> ( <FIG> ). ("Distal," it is understood means towards the surgical site at which the suction is applied. "Proximal" means away from the surgical site. ) While in <FIG> , suction applicator <NUM> is shown as a handpiece specifically
and solely designed to apply suction, it should be understood that this is exemplary, not limiting. Sometimes the suction applicator <NUM> is built into another surgical tool, such as an endoscope or ablation tool, applied to surgical site to accomplish a task other than applying suction.

Internal to each manifold receiver <NUM> is a conduit <NUM> (<FIG>). Conduit <NUM> functions as a fluid communications path from the manifold <NUM> into the canister <NUM> or <NUM> with which the receiver is associated.

Also part of mobile unit <NUM> is a suction pump <NUM>. Conduits <NUM> and <NUM>, (shown as dashed lines in <FIG>) connect each canister <NUM> and <NUM> to the inlet port of the suction pump <NUM>. When suction pump <NUM> is actuated, the resultant suction draws matter into the suction applicator <NUM> and through the associated suction line <NUM>, manifold <NUM> and manifold receiver <NUM>. The waste stream flows from the manifold receiver <NUM> into the associated canister <NUM> or <NUM>. Liquid and small solid bits of matter entrained in this flow stream precipitate out of the stream into the canister <NUM> or <NUM>. This waste is thus stored in the canister <NUM> or <NUM> until the canister is emptied. Gas and any small bits of matter entrained in this flow stream flow from the canister towards the suction pump <NUM>. Filters, not illustrated and not part of this invention, trap the viral and bacterial-sized matter and some of the components of the gas in this fluid stream prior to the stream being drawing into and exhausted out of the suction pump <NUM>.

As seen in <FIG>, <FIG> and <FIG>, a manifold receiver <NUM> consists of three primary static components. A housing <NUM> receives the proximal end of the manifold <NUM>. A receiver adaptor <NUM> holds the manifold receiver housing <NUM> to the associated canister cap <NUM> or <NUM>. Adaptor <NUM> also includes conduit <NUM> that functions as the flow path from the manifold receiver housing <NUM> into the associated canister <NUM> or <NUM>. A lock ring <NUM> attached to distal front end of manifold receiver housing <NUM> is the third primary static component of receiver <NUM>. Lock ring <NUM> is formed with geometric features to ensure that, when a manifold <NUM> is fitted in receiver <NUM>, the manifold is properly aligned.

From <FIG> and <FIG> it can be seen that receiver housing <NUM> has a generally cylindrical shape. A rib <NUM> extends along the top of the manifold receiver housing <NUM>. Also the proximal end of the manifold receiver has an outer surface <NUM> that is stepped inwardly relative to the more distal outer surface. This spacing facilitates the fitting of the receiver <NUM> to the associated canister cap <NUM> or <NUM>.

Turning to <FIG>, it can be seen that manifold receiver housing <NUM> is formed to define a number of bores, void spaces and windows. These voids collectively define a through path through the housing <NUM> along the longitudinal axis of the housing. At the distal end, housing <NUM> has cylindrical bore <NUM>. The distal end of receiver housing <NUM> is formed so as to have a lip <NUM>. Lip <NUM> extends radially inward into the distal end opening of the housing, this opening being the distal end of bore <NUM>. Immediately adjacent to the proximal end of bore <NUM> there is a bore <NUM>. The manifold receiver housing <NUM> is formed so that bore <NUM> has a diameter that decreases along its length as the distance from bore <NUM> increases. Bore <NUM> opens into a second constant diameter bore, bore <NUM>. Bore <NUM> has a diameter equal to that of the smallest diameter section of bore <NUM>. Proximal to bore <NUM> manifold receiver housing <NUM> is formed with a third constant diameter bore, bore <NUM>. Bore <NUM> has a diameter less than that of bore <NUM>. Between bores <NUM> and <NUM> there is a small transition bore <NUM>. Transition bored <NUM> has a diameter that tapers inwardly from bore <NUM> to bore <NUM>. At the most proximal end, the manifold receiver housing <NUM> is formed to have a counter bore <NUM>. Counterbore <NUM> intersects and has a diameter greater than that of bore <NUM>.

Manifold receiver housing <NUM> is further formed to have a notch <NUM>. Notch <NUM> is formed in rib <NUM> and extends rearwardly from the distal end of the housing and is contiguous with the top of bore <NUM>. Proximal to and contiguous with notch <NUM>, there is a proximally extending void space <NUM> also defined by an interior surface of rib <NUM>. Void space <NUM> intersects and extends a slight distance above bores <NUM>, <NUM>, <NUM> and <NUM>. Void space <NUM> has a generally rectangular cross section profile. Manifold receiver housing <NUM> is also formed with two opposed through windows <NUM> in the sides of housing (one seen in <FIG>). Each window <NUM> opens into the middle and proximal sections of bore <NUM>, bore, <NUM>, bore <NUM>, bore <NUM>, bore <NUM> and void space <NUM>.

A bore <NUM> extends downwardly from bore <NUM> through the bottom of the manifold. Bore <NUM> is dimensioned to receive a fastener (not shown) used to secure the manifold <NUM> to the associated canister cap <NUM> or <NUM>. In some versions of the invention, plural bores <NUM>, each for receiving a separate fastener, are formed in the manifold receiver housing <NUM>. It should be appreciated that housing <NUM> is shaped so that windows <NUM> allow access to the bores <NUM> so that the associated fasteners can be inserted and removed.

Closed end bores <NUM> and <NUM> extend inwardly from, respectively the distal, front, and proximal, rear, faces of the manifold receiver housing <NUM>. While only a single one of each bore <NUM> and <NUM> is illustrated, plural bores <NUM> and <NUM> are present. Each bore <NUM> receives a fastener <NUM> used to hold the lock ring <NUM> to the manifold receiver housing <NUM>. Each bore <NUM> receives a fastener <NUM> that holds the manifold receiver housing <NUM> to the receiver adaptor <NUM>.

Receiver adaptor <NUM>, best seen in <FIG> and <FIG> includes a front end plate <NUM>. Plate <NUM> is dimensioned to seat against the proximal end of manifold receiver housing <NUM> including the open ends of bore <NUM>, counterbore <NUM> and void space <NUM>. Not identified are the through bores in plate <NUM> in which fasteners <NUM> extend. While plate <NUM> covers most of the open distal end of receiver housing counterbore <NUM>, the plate does not cover the whole of the counterbore. Instead, there, at the bottom of the proximal end of the manifold receiver housing <NUM> a small portion of counterbore <NUM> remains exposed.

Extending proximally from and integrally formed with plate <NUM>, adapter <NUM> has a bracket <NUM>. Bracket <NUM> has a triangular profile such that the overall width across the bracket increases from top to bottom along the length of the plate <NUM>. A tab <NUM> extends proximally rearwardly from the base of the bracket <NUM>. Tab <NUM> is formed with an opening <NUM>. Opening <NUM> receives a fastener (not illustrated) that secures the receiver adapter <NUM> to the canister cap <NUM> or <NUM>.

Conduit <NUM>, the conduit that provides a fluid communication path from the receiver housing <NUM> to the associated canister <NUM> or <NUM>, is elbow shaped, so as to have a bend between <NUM> and <NUM>°. The distal end of conduit <NUM> opens into the exposed face of plate <NUM>. From plate <NUM>, conduit <NUM> extends through the lower portion of bracket <NUM>. The proximal end of the conduit <NUM> extends axially through a boss <NUM> also part of the receiver adapter <NUM>. Boss <NUM> extends below bracket <NUM>. When manifold receiver <NUM> is mounted to the associated canister cap <NUM> or <NUM>, boss <NUM> seats in an opening <NUM> formed in the cap, (<FIG>). An O-ring <NUM> is seated in a groove <NUM> that extends circumferentially around the boss. When mobile unit <NUM> is assembled, O-ring <NUM> provides a seal between the canister cap and the inserted boss <NUM> of the manifold receiver <NUM>.

Receiver adapter <NUM> is further formed so that plate <NUM> is in a plane offset from the vertical when tab <NUM> is on a horizontal axis and boss <NUM> is vertically aligned. This is seen best in <FIG> wherein line <NUM> represents the horizontal axis. Line <NUM> is shown to intersect the base of boss <NUM>. More particularly, the adapter <NUM> is formed so that front end plate <NUM> is angled less than <NUM>° towards the plane along which tab <NUM> lies. Adapter <NUM> should further be constructed so that front end plate <NUM> is angled at least <NUM>° from the horizontal. Thus, the longitudinal axis of manifold receiver is angled from the horizontal so that the proximal end is below the distal end. This angle is, at a minimum <NUM>° and more often <NUM>°. This angle is typically less than <NUM>° from the horizontal.

Receiver adapter <NUM> is further formed so that, as best seen in <FIG>, an annular slot <NUM> is formed in the distally directed face of plate <NUM>. Slot <NUM> is concentric with, surrounds and is spaced away from the opening in plate <NUM> into conduit <NUM>. A seal <NUM> is disposed in slot <NUM> for reasons apparent below.

Lock ring <NUM>, now described by reference to <FIG>, <FIG> and <FIG>, is generally ring shaped. Thus, the lock ring <NUM> is shaped to have a center located through opening <NUM>. A number of bores <NUM> extend longitudinally through the ring. Bores <NUM> receive fasteners <NUM> used to hold the lock ring <NUM> to the manifold receiver housing <NUM>.

The lock ring <NUM> is further formed to define a pair of slots <NUM> and <NUM>. Slots <NUM> and <NUM> are contiguous with through opening <NUM> and extend radially outwardly from opening <NUM> to the proximal end of the lock ring <NUM>. While slots <NUM> and <NUM> are diametrically opposed, the slots do not have the same arcuate profile. Slot <NUM> (<FIG>) subtends an arc that is greater than the arc subtended by slot <NUM> (<FIG>). Both of slots <NUM> and <NUM> extend the length of the lock ring <NUM>. At the proximal end, lock ring <NUM> is further formed to have a pair of grooves <NUM>. Each groove is arcuately shaped and is formed in the inner portion of the lock ring that defines opening <NUM>. Each groove <NUM> is also contiguous with one of slots <NUM> or <NUM>. Grooves <NUM> are generally diametrically opposed to each other. Owing to the abutment of the proximal end of the lock ring <NUM> against the distally directed face of the receiver housing <NUM>, grooves <NUM> function as slots through which tabs integral with the manifold <NUM> travel as is described below.

The distal end base of each groove <NUM> is defined by arcuate stepped interior surfaces <NUM> and <NUM> internal to the lock ring <NUM>. Surface <NUM> extends outwardly from the adjacent surface that defines slot <NUM> or <NUM>. Surface <NUM> does not extend perpendicularly from the adjacent slot <NUM> or <NUM>. Instead, surface <NUM> is angled, so as to extend proximally towards the adjacent receiver housing <NUM>. Surface <NUM> extends from surface <NUM>. Surface <NUM> is parallel to the adjacent proximal end face of lock ring <NUM>.

Manifold receiver <NUM> has two major moving components. A valve disk <NUM> normally covers the opening into conduit <NUM> formed in the distally receiver adapter front end plate <NUM>. A door <NUM> extends over the distal end opening into the manifold receiver housing <NUM> when a manifold is not attached.

Valve disk <NUM>, seen best in <FIG> and <FIG>, is a disk shaped member disposed in the proximal end of the manifold receiver housing <NUM>. More particularly, the valve disk <NUM> is seated in the cylindrical space defined by counterbore <NUM>. Collectively, the manifold receiver housing counterbore <NUM> and the valve disk <NUM> are formed so that the valve disk can rotate in the counterbore.

Valve disk <NUM> is formed to have cylindrical boss <NUM> that extends distally forward into manifold receiver housing bore <NUM>. A bore <NUM> extends through both boss <NUM> and the portion of the valve disk from which the boss extends. The valve disk <NUM> is formed so that boss <NUM> and bore <NUM> are centered along an axis that is radially offset from the longitudinal axis through the valve disk, the axis around which the valve disk rotates. Valve disk <NUM> also is formed so as to have a notch <NUM>. Notch <NUM> extends inwardly from the outer perimeter of the valve disk. Relative the center axis of the valve disk <NUM>, notch <NUM> is located on the side of the disk opposite the side from which boss <NUM> extends.

Thus, manifold receiver <NUM> is constructed so that, when the valve disk <NUM> is in a specific rotational position within the manifold receiver housing <NUM>, the valve disk covers the receiver adapter front end plate opening into conduit <NUM>. When valve disk <NUM> is in the above closed state, the disk is further shaped so that notch <NUM> is located in the base of receiver housing counterbore <NUM>. Valve disk <NUM> is rotatable to align bore <NUM> with the conduit opening.

When the manifold receiver <NUM> is assembled, seal <NUM>, best seen in <FIG>, abuts the proximally directed face of valve disk <NUM>. In one version of the invention, seal <NUM> is a C- or U-shaped seal. A spring <NUM> presses the opposed sides of the seal outwardly. Thus, one side of seal <NUM> presses against the surface of the manifold receiver plate that defines the base of slot <NUM>. The opposed side of seal <NUM> abuts the proximally directed face of valve disk <NUM>. Seal <NUM> thus prevents material flow into the interstitial gap between receiver adaptor plate <NUM> and the valve disk <NUM>.

The force generated by spring <NUM> also drives valve disk <NUM> against the proximally-directed inner surface of the receiver housing <NUM> that defines the base of counterbore <NUM>. Spring <NUM> thus blocks the free rotation of valve disk <NUM>. However, seal <NUM> and spring <NUM> are selected so that the anti-rotational force these components collectively place on valve disk <NUM> can be overcome by application of manual force.

As seen in <FIG>, door <NUM> has a cylindrical head <NUM>. Diametrically opposed ears <NUM> and <NUM> extend radially outwardly from head <NUM>. A first ear, ear <NUM>, extends a relatively long distance away from the center of the head. Ear <NUM> is formed to have a through hole <NUM>. Through hole <NUM> extends through the top of an ear <NUM> along an axis that is perpendicular to the center axis through the door head. Door <NUM> is further formed so as to have a slot <NUM> on the proximally-directed face of the plate. Slot <NUM> extends from the outer perimeter of ear <NUM> and along the width of the ear so as to intersect through hole <NUM>. Slot <NUM> is located along a line that is perpendicular to the axis along which through hole <NUM> is centered. Slot <NUM>, in addition to extending through ear <NUM>, extends partially into door head <NUM>.

Door <NUM> is further formed so that adjacent where the sides of ear <NUM> extend outwardly; there are notches <NUM> in the head <NUM>. Ear <NUM> extends a shorter distance away from the center of door head <NUM> than ear <NUM>. Ear <NUM> is a solid arcuate structure that extends a relatively short distance away from door head <NUM>.

Door <NUM> is pivotally mounted to manifold receiver housing <NUM> as best seen in <FIG>. Specifically, door ear <NUM> is seated in notch <NUM>. A pin <NUM> that extends through the manifold receiver housing <NUM>, and through door hole <NUM>, pivotally holds the door to the manifold housing. A torsion spring <NUM> is disposed around the section of pin <NUM> that passes through door slot <NUM>. One leg of the torsion spring bears against the interior surface of the receiver housing rib <NUM> that defines the top of void space <NUM>. This leg remains static. The second leg of the torsion spring abuts the surface of the door that defines the base of slot <NUM>.

Collectively, manifold receiver housing <NUM> and door <NUM> are dimensioned so that, when the manifold <NUM> is seated in the receiver housing, the door is disposed in void space <NUM>. When the manifold <NUM> is withdrawn from the manifold receiver <NUM>, there is sufficient clearance between the interior surfaces of the receiver housing that define bores <NUM>, <NUM> and <NUM> and plate head <NUM> and ear <NUM> that the door pivots downwardly. The sides of the door <NUM> pivot through windows <NUM>. The manifold receiver housing <NUM> and the door <NUM> are further formed so that, when the plate pivots downwardly, the plate ear <NUM> abuts the inner, proximally directed face of receiver housing lip <NUM>.

<FIG> illustrates the portion of canister cap <NUM> to which the manifold receiver <NUM> is attached. Cap <NUM> includes an upwardly extending boss <NUM>. Boss <NUM> defines the opening <NUM> in which receiver boss <NUM> and O-ring <NUM> are seated. Posts <NUM> also extend upwardly from cap <NUM>. Posts <NUM> are the support members over which the receiver housing <NUM> and receiver adaptor <NUM> are seated. Fasteners <NUM> hold the receiver housing <NUM> and receiver adapter <NUM> to the posts <NUM>.

Cap <NUM> has a dome-type profile wherein the perimeter of the cap is lower than the center. An arcuate web <NUM> extends upwardly from perimeter of the cap. Web <NUM> extends between the two outermost posts. Web <NUM> thus extends around boss <NUM>. A small web <NUM> extends upwardly from the post <NUM> from which web <NUM> extends that is spaced from boss <NUM>. Collectively, the downwardly inclined surface of cap <NUM>, webs <NUM> and <NUM> and the posts <NUM> at either side of web <NUM> define a pocket <NUM> on the top of the cap <NUM>. Pocket <NUM> partially surrounds boss <NUM>.

<FIG> and <FIG> provide a view of the basic components of manifold <NUM>. There most proximal section of the manifold is an open ended shell <NUM>. A cap <NUM> covers the open distal end of the shell <NUM>. Collectively, shell <NUM> and cap <NUM> form the manifold housing. Internal to this housing is a void space (not identified). Cap <NUM> is the manifold component from which fittings <NUM> extend. A filter basket <NUM> is disposed inside the manifold void space. Filter basket <NUM> prevents large bits of solid matter from flow downstream.

In more detail, it is understood that manifold shell <NUM> has a generally cylindrical shape. The shell <NUM> is formed to have a circular proximal end base <NUM> from which a tubular shaped side wall <NUM> upwardly extends. A lip <NUM> extends circumferentially around the open top end of side wall <NUM>. Lip <NUM> projects radially outwardly. Two fingers <NUM> and <NUM> extend distally upward from the top of side wall <NUM>. Each finger <NUM> and <NUM> has an arcuate cross sectional profile. Fingers <NUM> and <NUM> are centered on parallel longitudinal axis and are diametrically opposed to each other. Finger <NUM> subtends a relatively large arc. Finger <NUM> subtends a relatively short arc.

An opening <NUM> is formed in the shell base <NUM>. The opening is dimensioned to receive valve disk boss <NUM>. The shell is formed so that opening <NUM> is centered along an axis that is off center to the longitudinal axis of the shell <NUM>. A circular lip <NUM> extends downwardly from the shell base <NUM> around opening <NUM>. Lip <NUM> is spaced radially away from the annular section of the shell base <NUM> that defines the outer perimeter of opening <NUM>. In one version, manifold shell <NUM> is formed so that a small arcuate section of the lip is essentially flush with an adjacent section of the shell side wall <NUM>.

A drip stop <NUM>, now described by reference to <FIG> is fitted in manifold opening <NUM>. Drip stop <NUM> is formed from a compressible material such as polyisoprene rubber. The drip stop <NUM> has a ring shaped base <NUM>. Base <NUM> is formed so as to have around its outer perimeter a slot <NUM>. When manifold <NUM> is assembled, the drip stop <NUM> seats in opening <NUM> so the perimeter section of base <NUM> that defines the opening seats in slot <NUM>. The section of the stop base <NUM> below the slot defining section seats inside the enclosed space defined by shell lip <NUM>.

Drip stop base <NUM> is further shaped so that, extending forward from the proximal end, the drip stop has first, second and third inwardly tapered annular surfaces <NUM>, <NUM> and <NUM>, respectively. Relative to the longitudinal axis extending through the drip stop <NUM>, surface <NUM> has a taper greater than that of surface <NUM>, surface <NUM> has a taper greater than that of surface <NUM>. In terms of overall length, surface <NUM> extends a longer distance along the length of the valve base than lengths of surfaces <NUM> and <NUM> combined. Immediately above the top most tapered surface, surface <NUM>, valve base <NUM> is shaped to have a constant diameter inner surface <NUM>. Surface extends across and above the portion of the valve base <NUM> in which slot <NUM> is formed.

The diameter of inner surface <NUM> is greater than the outer diameter of valve boss <NUM> by approximately <NUM> and <NUM>. Collectively the relatively wide diameters of drip stop inner surfaces <NUM>-<NUM> relative to the valve boss allow the base of the drip stop to function as a lead in for the valve boss <NUM>. This lead in corrects for minor misalignment of the valve disk <NUM>.

Drip stop <NUM> has a head <NUM> with a concavo-convex profile that is integral with and projects distally forward from base <NUM>. Drip stop head <NUM> consists of two lips <NUM>. Normally, lips <NUM> abut so as to define a slot <NUM> therebetween. Slot <NUM> extends along a line that intersects the center of the drip stop head <NUM>. The slot <NUM> does not extend across the whole of the width of the valve head <NUM>. In order for the drip stop to perform a sealing function when seated over the valve boss, slot <NUM> has a length less than the outer diameter of the valve boss. The normal abutment of the opposed lips <NUM> of drip stop head <NUM> blocks flow out of manifold opening <NUM>.

The filter basket <NUM>, now explained by reference to <FIG> and <FIG>. The filter basket <NUM> is shaped to have a cylindrical trunk <NUM>. Specifically, the trunk <NUM>, at its proximal end base, has a ring <NUM>. Extending upwardly from the inner surface of the ring <NUM> are a number or arcuately spaced apart ribs <NUM>. Ribs <NUM> are spaced apart from each other so as to be separated by a maximum distance of <NUM> or less and, more preferably, <NUM> or less. Thus, large sized bits of solid matter in the waste stream are blocked from downstream flow by the filter basket <NUM>. Filter basket <NUM>, it is further understood is shaped so that ribs <NUM> are spaced at least <NUM> apart. This prevents small bits of solid and semi-solid waste from being trapped by the basket <NUM> and clogging the manifold <NUM>.

Above trunk <NUM>, filter basket <NUM> has an inwardly tapered neck <NUM>. Neck <NUM> generally has the shape of a slice section through a cone. At the base of the neck there is a circular, inwardly tapered web <NUM>. Web <NUM> is the structural component to which the distal ends of the ribs <NUM> extend. A set of arcuately spaced apart ribs <NUM> extend upwardly and inwardly from web <NUM>. Ribs <NUM> terminate at a disk shaped member that forms the filter basket head <NUM>.

A pair of diametrically opposed arms <NUM> extend outwardly from opposed sides of the filter basket neck <NUM>. Each arm <NUM> is a generally planar structure. The arms are in a common plane that intersects the longitudinal axis of the filter basket <NUM>. The top surfaces of the arms <NUM> are coplanar with filter basket head <NUM>. A hand <NUM> is located at the free end of each arm. Each hand <NUM> is generally oriented so as to be perpendicular to the associated arm <NUM>. Each hand <NUM> has an outer surface (not identified) that has an arcuate profile. Reinforcing webs <NUM> at the top bottom of each hand <NUM> further connect each hand to the associated arm <NUM>.

Two elongated, parallel ears <NUM> extend distally forward from the top of the filter basket head <NUM>. Each ear <NUM> is generally in the form of a post with a rectangularly shaped cross sectional profile. Each ear <NUM> is further shaped to have a tip <NUM> that projects a short distance outwardly towards an adjacent arm <NUM>. For reasons that are apparent below, it should be understood that the ears have a slight degree of flexibility relative to the rest of the filter basket <NUM>.

The manifold cap <NUM>, now described by reference to <FIG>, <FIG>, is formed from a single piece of polypropylene or similar plastic. The manifold cap <NUM> is shaped to have a cylindrical tube-shaped skirt <NUM>. At the proximal end base of the skirt <NUM>, two tabs <NUM> and <NUM> project radially outwardly. Tabs <NUM> and <NUM> are diametrically opposed from each other. The tabs <NUM> and <NUM> do, however, subtend different arcs. Tab <NUM> subtends a relatively large arc; this tab is designed to slip fit into manifold receiver lock ring slot <NUM>. Tab <NUM> subtends a shorter arc; this tab is designed to slip fit into manifold receiver lock ring slot <NUM>.

Cap skirt <NUM> is further formed to have a rim <NUM> that defines the proximal end opening of the skirt that is inwardly tapered. Above rim <NUM>, the skirt <NUM> has an outwardly directed step <NUM> that extends circumferential around the interior of the skirt. Cap <NUM> is dimensioned so that the inner diameter of skirt <NUM> above step <NUM> is less than the outer diameter of shell lip <NUM> by approximately <NUM>. Thus, when the manifold <NUM> is assembled, the shell is inserted into cap <NUM> so that the lip seats on skirt step <NUM>. The compression of the inner surface of the cap skirt <NUM> around the cap lip <NUM> substantially eliminates loss of suction between the cap and the skirt.

A number of ribs extend inwardly from the inner surface of the manifold cap skirt <NUM>. These ribs, it is understood start at positions located above step <NUM>. There is a pair of adjacent ribs <NUM> and a pair of adjacent ribs <NUM>. The line around which ribs <NUM> are centered is diametrically opposed to the centerline around which ribs <NUM> are centered. Relative to ribs <NUM>, ribs <NUM> are arcuately spaced apart from each other a relatively short distance. More particularly, ribs <NUM> are spaced apart a sufficient distance from each other so that shell finger <NUM> can be slip fitted therebetween. Ribs <NUM> are spaced apart from a sufficient distance so that finger <NUM>, not finger <NUM>, can be slip fitted therebetween. Shell fingers <NUM> and <NUM> and cap rib pairs <NUM> and <NUM> thus facilitate the proper alignment of the manifold shell <NUM> and cap <NUM> when the shell and cap are assembled together.

Manifold cap skirt <NUM> also has two pairs of ribs <NUM> (one pair seen in <FIG>). Each pair of ribs <NUM> are arcuately spaced apart a sufficient distance from each other so that one of the filter basket hands <NUM> can be slip fitted therebetween.

A disk shaped head <NUM> extends over the top end of manifold cap skirt <NUM>. Head <NUM> is formed so as to have a center-located through hole <NUM>. Through hole <NUM> is rectangularly shaped. Cap <NUM> is further formed so as to have a rectangular post <NUM> that extends upwardly from the head <NUM>. Post <NUM> is centered around through hole <NUM> and is hollow so as to allow access to the through hole.

Fittings <NUM> extend upwardly from head <NUM>. Each fitting <NUM> is in the form of a hollow tube. Ports <NUM> in the cap head <NUM> provide fluid communication openings between each fitting and the interior void space of the manifold <NUM>. A circular rib <NUM> projects downwardly from the inner face of the cap head and extends around each port <NUM>. As seen in <FIG>, each rib <NUM> is shaped to have an outer surface <NUM> that curves outwardly away from the adjacent proximally directed face of cap head <NUM>. Outer surface <NUM> transitions to a constant height inner surface <NUM>. Rib inner surface defines the perimeter of the associated port <NUM>.

A fence <NUM>, seen best in <FIG> and <FIG>, extends upwardly from cap head <NUM>. The fence <NUM> is in four separate sections (sections not identified). Each fence section extends between two adjacent fittings <NUM>. The fence <NUM> is located a short distance inwardly from the outer perimeter of cap head <NUM>. Fence <NUM> functions as the manifold member an individual can hold on to in order to insert, rotate and remove the manifold in the below procedures.

In the illustrated version, two adjacent fittings <NUM> are of short length. The remaining two fittings <NUM>, which are adjacent each other, are longer. This arrangement is to reduce the effort required to fit plural suction lines <NUM> to the plural fittings <NUM>.

A removable cap <NUM> is provided for each fitting <NUM>. Each fitting cap <NUM> is integrally attached to the manifold cap by a tether <NUM>. The fitting caps <NUM> and tethers <NUM> are part of the same plastic piece part from which the rest of the manifold cap <NUM> is formed.

Manifold <NUM> also has a flapper valve unit <NUM>, now described by reference to <FIG> , <FIG>. Flapper valve unit <NUM> is formed from a single piece of compressible, flexible material such as polyisoprene or other elastomeric material. Flapper valve unit <NUM> has a disk shaped hub <NUM>. Hub <NUM> is formed with a center through hole <NUM>. Hole <NUM> is dimensioned to receive filter basket ears <NUM>. The flapper unit hub <NUM> also has a number of annular ribs <NUM> and <NUM>. One rib <NUM> extends outwardly from the opposed distally and proximally directed faces of hub <NUM>. One rib <NUM> also extends outwardly from each of the opposed faces of hub <NUM>. Ribs <NUM> are located proximal to hub through hole <NUM>. Ribs <NUM> surround ribs <NUM>. Each rib <NUM> and <NUM> has an inwardly angled cross sectional profile. Thus, each rib <NUM> and <NUM> extends outwardly from the hub face and is angled so as to be directed to the longitudinal axis through hub hole <NUM>.

Flapper valves <NUM> are pivotally connected to and extend from hub <NUM>. Each flapper valve <NUM> covers a separate one of the fitting ports <NUM>. A hinge <NUM>, also an integral part of the flapper valve unit <NUM>, pivotally connects each flapper valve <NUM> to the hub <NUM>. Hinges <NUM> are formed out of sections of the material from which the valve is formed have a thinner cross sectional thickness than the adjacent hub <NUM> and flapper valve <NUM>.

Each flapper valve <NUM> is generally disk shaped. Each flapper valve <NUM> is dimensioned to cover both the associated port <NUM> and to abut over the rib <NUM> that surrounds the port. Generally each flapper valve <NUM> has a diameter that is approximately <NUM> greater than the inner diameter of the associated port-defining rib <NUM>.

As discussed below, when manifold <NUM> is assembled, flapper valve unit hub <NUM> is compressed between the manifold cap <NUM> and filter basket <NUM>. This compression causes slight outward expansion of the hub <NUM>. Thus, when designing the flapper valve unit <NUM>, care must be taken to ensure that, when the hub is in the expanded state, the flapper valves <NUM> still seat over the complementary cap ribs <NUM>. Further, when in this expanded state the flapper valves <NUM> should not be in contact with the inner surface of the cap skirt <NUM>. Such contact could inhibit the ability of the valves to rapidly open and close.

Also, design of the components forming manifold <NUM> should be such that, when assembled, the flapper valves <NUM> are slightly spaced above or only lightly contact the adjoining ribs <NUM>. If, upon manifold assembly, flapper a valve <NUM> presses relatively tightly against the adjacent circular rib <NUM>, an arcuate section of the valve may, in fact, be spaced away from the rib and, therefore, slightly open. If a flapper valve <NUM> is in this state, the ability of the valve to block reverse flow out of the manifold <NUM>, through the associated fitting <NUM>, is reduced.

Manifold <NUM> is assembled by first fitting the valve unit <NUM> over filter basket ears <NUM>. Owing to the complementary rectangular profiles of the ears <NUM> and the hub through hole <NUM> in which they are seated, filter valve unit <NUM> is blocked from rotating. This ensures the individual flapper valves will align with the complementary cap ports <NUM> and ribs <NUM>. Filter basket <NUM> is then snap fitted to cap <NUM>. This is accomplished by pressing the filter basket ears <NUM> through cap hole <NUM> and the hollow of post <NUM>. Upon emerging from post <NUM>, ear tips <NUM> project beyond the top edges of the walls defining the post so as to lock the filter basket <NUM> to the cap <NUM>.

As a consequence of the securement of filter basket <NUM> to cap <NUM>, flapper valve unit hub <NUM> is compressed between these components. Ribs <NUM> and <NUM> function as seals that prevent loss of vacuum through manifold cap hole <NUM>. Since two ribs, seals, are present on each side of the flapper valve unit <NUM>, only minimal compressive pressure needs to be present between the ribs <NUM> and <NUM> and the adjacent static surfaces in order to affect the desired fluid-tight barrier. This force is less than force required to compress the solid body of the seal hub <NUM>. Thus it should be appreciated filter basket ears <NUM> and cap post <NUM> are collectively dimensioned so that, upon assembly of the manifold, ribs <NUM> and <NUM> are compressed, but not over compressed. between the cap and filter basket.

Moreover, as discussed above, ribs <NUM> and <NUM> are inwardly directed. Consequently, when a vacuum is drawn, the ambient atmosphere is present through cap through hole <NUM> around the base of filter basket ears <NUM>. This air forms a pressure head around the inner surfaces of ribs <NUM> and <NUM>. This pressure head urges the inwardly directed ribs <NUM> and <NUM> outwardly. Ribs <NUM> and <NUM> are thus flexed against the adjacent static surface; either the distally directed face of filter basket head <NUM> or the proximally directed face of cap head <NUM>. This abutment of the ribs <NUM> and <NUM> against these adjacent surfaces increases the integrity of the fluid barrier formed by these ribs.

Also, manifold <NUM> is constructed so that the outer diameter of filter basket lip <NUM> is less than the inner diameter of manifold shell side wall <NUM>. The difference in these two dimensions is equal to or less than the width of the gap defined by filter basket ribs <NUM>. Consequently, upon assembly of manifold <NUM>, there is a small gap between the inner surface of side wall <NUM> and filter basket lip <NUM>. This gap functions as a flow through path through which liquid and small bits of matter that will not clog the downline components can pass through the manifold.

Prior to use, before the manifold <NUM> is fitted to the mobile unit <NUM>, manifold receiver <NUM> is in the state as depicted in <FIG>. Specifically, valve disk <NUM> is in the index position so that the body of the valve disk is closed over the opening in plate <NUM> to receiver adapter conduit <NUM>. Spring <NUM> holds door <NUM> closed. Collectively, door <NUM> and spring <NUM> inhibit curious fingers from entering the manifold receiver housing <NUM>.

Mobile unit <NUM> is prepared for use by fitting the manifold <NUM> to the complementary receiver <NUM> associated with the canister <NUM> or <NUM> in which the waste drawn from the surgical site is to be collected. This step is performed by inserting the manifold <NUM> into the receiver so that manifold shell base <NUM> is directed to the valve disk <NUM>. For mobile unit <NUM> to function, valve disk boss <NUM> must seat in shell opening <NUM>. Lock ring slots <NUM> and <NUM> and manifold tabs <NUM> and <NUM> cooperate to ensure this alignment of the manifold <NUM> to the valve disk <NUM>. Specifically, these components are positioned so positioning of manifold tab <NUM> in receiver slot <NUM> results in the manifold <NUM> being rotationally positioned so that shell opening <NUM> aligns with valve disk boss <NUM>. After the manifold is so positioned, continued insertion of manifold <NUM> into the receiver housing <NUM> results in shell base fitting over the valve disk boss <NUM>.

Once the manifold <NUM> is fitted against valve disk <NUM>, the manifold is rotated. The direction of rotation is dictated by the fact that manifold tabs <NUM> and <NUM> can only rotate into lock ring slots <NUM>. As a consequence of the rotation of the manifold, the valve disk boss <NUM> and, by extension, the whole of the valve disk <NUM>, undergoes a like rotation. This rotation places valve bore <NUM> in registration with the receiver adaptor distal end opening into conduit <NUM>. Also, as result of the rotation of the manifold <NUM> and the valve disk <NUM>, the manifold is positioned so that manifold opening <NUM> is, in a rotational position, at the bottom of the manifold.

Thus, manifold opening <NUM> functions as a keyhole for receiving valve disk boss <NUM>. Valve disk boss <NUM> functions as a drive member that rotates the valve disk <NUM> to the open state.

The rotation of the manifold <NUM> results in more than a like rotation of valve disk <NUM>. From the above discussion, it should be clear that when the manifold is seated in the receiver housing, valve lips <NUM> initially extend over valve boss <NUM>. This initial abutment of the manifold drip stop <NUM> against the valve disk boss <NUM> blocks further movement of the boss through the drip stop. However, as the manifold <NUM> is rotated, surfaces <NUM> internal to the lock ring <NUM> function as cam surfaces against which manifold tabs <NUM> and <NUM> abut. These surfaces <NUM> are directed proximally rearward. Therefore, as the manifold turns, the abutment of the tabs <NUM> and <NUM> against the proximally directed surfaces <NUM> results in the manifold being driven in the like proximal direction. This action results in sufficient force being generated to overcome the elastomeric forces holding drip stop lips <NUM> in the closed position. Manifold <NUM> is thus pushed down over the valve boss <NUM>.

At the end of this process, drip stop base <NUM> is thus disposed over the base of valve boss <NUM>. Valve lips <NUM> press against the outer circumference of valve disk boss <NUM>. Collectively the drip stop base <NUM> and lips <NUM> form a fluid tight barrier between the boss <NUM> and the surrounding section of manifold shell base <NUM> that defines opening <NUM>. The distal end of the boss <NUM> extends through valve head slot <NUM>. The distal end of boss <NUM>, the end that defines the opening into bore <NUM>, is disposed in the bottom of the manifold shell <NUM>.

The process of preparing the mobile unit <NUM> for use is completed by the coupling of a suction applicator <NUM> to the unit by a suction line <NUM>. The manifold fitting <NUM> to which the suction line <NUM> is to be attached is uncapped and the suction line connected thereto.

Mobile unit <NUM> is actuated by activating the suction pump <NUM>. Activation of suction pump <NUM> results in a waste stream being drawn from the surgical site being drawn into the applicator <NUM>, through the suction line <NUM> and into the manifold <NUM>. This waste stream includes liquid and solid waste to which the suction applicator <NUM> is applied as well as air adjacent the applicator <NUM>. In the manifold, solid waste entrained in the waste stream having a width greater than the gaps between filter basket ribs <NUM> is trapped by the filter basket <NUM> or between the inner surface of shell wall <NUM> and basket lip <NUM>. The suction force draws the components of the waste stream that flows past the filter basket <NUM> into the open proximal end of bore <NUM> integral with valve disk <NUM>. Boss <NUM> serves as the fitting through which the waste stream flows from the manifold <NUM> into conduit <NUM>. The barrier formed by the drip stop lips <NUM> between the manifold <NUM> and valve boss <NUM> prevents loss of vacuum between these components.

From valve disk bore <NUM> the waste stream flows through the receiver adapter conduit <NUM> into the associated canister <NUM> or <NUM>. Liquid and solid components of the waste stream that enter the canister <NUM> or <NUM> precipitate out of the stream and are held in the canister <NUM> and <NUM> for final disposal.

The fluid stream that travels from the canister <NUM> or <NUM> is thus essentially liquid and solid free. Prior to final exhaust of this stream from the suction pump <NUM>, this fluid stream is filtered to remove odor causing components and/or bacterial and viral sized particulates that may be entrained in this fluid stream.

Once the medical/surgical procedure is completed, and use of the mobile unit <NUM> is no longer required, manifold <NUM> is removed. The seating of manifold tabs <NUM> and <NUM> in the lock ring slots <NUM> prevent the manifold <NUM> from just being pulled out of the receiver <NUM>. Instead, it is necessary to first rotate the manifold <NUM> so that tabs <NUM> and <NUM> align in slots <NUM> and <NUM>, respectively. As a consequence of having to so rotate the manifold <NUM>, valve disk <NUM> undergoes a like rotation. The rotation of the valve disk <NUM> reorients the disk so the disk again covers the open end of the receiver adapter conduit <NUM>.

Once manifold <NUM> is properly positioned, the manifold is manually withdrawn from the receiver <NUM>. Once valve head <NUM> passes over the distal end of the valve disk boss <NUM>, the opposed sections of the drip stop head <NUM> that define slot <NUM> come together so as reclose opening <NUM>. The closing of the opening <NUM> substantially eliminates leakage of waste material remaining in the manifold <NUM>.

Post use, the mobile unit <NUM> is coupled to a docker (not illustrated and not part of this invention. ) Waste material in the canister <NUM> or <NUM> is flowed through the docker to a treatment facility. The manifold is disposed of as medical waste.

As described above, valve disk <NUM> normally closes the opening into conduit <NUM> that leads to the associated canister. To use system <NUM>, draw a suction through the manifold and upstream components, the manifold must first be properly aligned in order force the appropriate displacement of the valve disk. Then, as a consequence of the removal of the manifold <NUM>, valve disk <NUM> is returned to its closed stated. Thus one benefit of the system is that the flow path into the canister is normally closed. Only when a manifold attached is the opening open. Then, as result of the process of rotating the manifold <NUM> to remove it from the receiver, the valve disk <NUM> closes this opening. This arrangement blocks the release of gases displeasing to the nose through the manifold receiver <NUM>.

The closure of valve disk <NUM> does more than prevent the release of noxious gases. Mobile unit <NUM> has plural canisters <NUM> and <NUM>. When suction pump <NUM> is actuated, the suction may be drawn on both canisters. The automatic closure of valve disk <NUM> when a manifold is not present prevents suction loss through the empty manifold receiver <NUM>.

Manifold tabs <NUM> and <NUM> and associated receiver slots <NUM> and <NUM> have complementary distinct geometries. This ensures that, upon initial insertion of the manifold <NUM> into the receiver, the manifold is generally properly aligned with the valve disk <NUM>.

Manifold receiver <NUM> and manifold <NUM> of this invention are further designed so that when the manifold seats over the valve boss <NUM>, the opposed lip <NUM> of the valve head <NUM> press against the outer surface of the boss. Owing to the camming action of the manifold tabs <NUM> and <NUM> against the receiver <NUM>, this displacement is a result of the application of the rotational "twisting" of the manifold in position. The physical effort one needs to exert when so rotating the manifold for both insertion and removal does not impose an appreciable strain on the arm or hand of the inserter. Also, valve base <NUM> presses against the valve boss <NUM>. There is essentially no air flow around these seal-forming components. The absence of this air flow means these components do not engage in a vibrational movement that results in the generation of noise.

Further, in preferred versions of the invention, the cross sectional area of the valve disk bore <NUM> is at least equal to the cumulative cross sectional areas of manifold cap ports <NUM>. Thus, as the waste stream flows through the manifold <NUM>, the gaseous components of this stream do not engage in noise-generating compression. Further since the gas flow is not compressed, the flow of the fluid into bore <NUM> does not result in drop in flow rate.

Mobile unit <NUM> and manifold <NUM> of this invention are further collectively designed to substantially eliminate leakage of collected waste. Drip stop <NUM> does more than prevent leakage of waste in the manifold after removal. As the manifold <NUM> is removed the receiver <NUM>, drip stop lips <NUM> press against the distal end of the valve boss inside the manifold. Thus, upon removal of the manifold, valve lips <NUM> wipe adhered waste of the valve boss <NUM>.

The geometry and orientation of the manifold receiver <NUM> also reduce the leakage of waste from both the mobile unit <NUM> and the manifold <NUM>. As mentioned above, the receiver adapter <NUM> is designed so that plate <NUM> is angularly offset from the vertical. Consequently, receiver housing <NUM> is angled from the horizontal. By extension, when the manifold <NUM> is seated in the receiver housing <NUM>, the manifold is similarly offset from the horizontal. More specifically, the shell base <NUM> is below the manifold cap <NUM>. This means that when the manifold <NUM> is in the run position, shell opening <NUM> is located at the lowest elevation of the manifold. This feature ensures that substantially all waste material drawn into the manifold flows out through the valve disk bore <NUM> and adapter conduit <NUM> into the canister <NUM> or <NUM>.

Then, when the manifold <NUM> is rotated for removal from receiver <NUM>, the side of the base defining opening <NUM> is rotated upwardly. Waste material still in the manifold flows towards the opposite side of the void space internal to the manifold <NUM>. Thus, upon removal of the manifold from the receiver <NUM>, waste still in the manifold is away from opening <NUM>. This reduced the instances of this waste leaking from the opening <NUM>.

Also, when the removal of the manifold <NUM> results in valve disk <NUM> being rotated back to the closed state, notch <NUM> is located in the bottom rotational position. Owing to the inclined orientation of the manifold receiver housing <NUM>, liquid in left in the housing will flow towards the valve disk <NUM>. When this liquid reaches the valve disk, it flows out of the receiver <NUM> through notch <NUM>. This liquid is contained in the pocket <NUM> formed on the top of the canister cap <NUM> or <NUM>. Thus, manifold receiver <NUM> and manifold <NUM> of this invention are further designed to minimize the accumulation of uncontained waste on the mobile unit <NUM>.

The above angled orientation of the manifold receiver <NUM> also ensures that, when the mobile unit <NUM> is in operation, the proximal end base manifold outlet opening <NUM> is, in a gravity orientation, below inlet ports <NUM>. This makes it unlikely that waste in the manifold can flow upstream, through ports <NUM>, and out the manifold <NUM>.

Flapper valve unit <NUM> also stops the leakage of waste from the manifold <NUM>. The individual flapper valves <NUM> normally cover the cap ports <NUM>. When suction pump <NUM> is actuated, and a fitting cap <NUM> is removed, the suction drawn by the pump is sufficient to generate a pressure head that flexes the flapper valve <NUM> of the associated fitting <NUM> open. The waste stream is thus able to flow into the manifold. When the pump is deactivated, hinge <NUM> has sufficient resilient force to return the flapper valve against the adjacent rib <NUM> integral with the manifold cap <NUM>. Upon removal of the manifold from the receiver <NUM>, the flow of waste through the ports <NUM> is thus blocked by the flapper valves <NUM>. Further, should manifold <NUM> be inverted, waste in the manifold moves against these faces of the flapper valve. The mass of this waste thus becomes an added force that holds the flapper valves <NUM> closed.

Moreover, should a manifold with waste be inverted, the waste presses the flapper valves against the crowns of the adjacent ribs. Owing to the small area of this interface, the force per unit area is relatively high. This focused force therefore enhances the sealing effect of the flapper valves <NUM>.

Also, as discussed above, the flapper valve unit hub <NUM> also forms a seal around the filter basket ears <NUM>. This simplifies the manufacture of the manifold <NUM>. Still another feature that simplifies the manufacture of manifold <NUM> is that both the shell <NUM> and cap <NUM> are formed from plastic. These components are further dimensioned so that, when mated together the cap skirt <NUM> presses against shell lip <NUM>. The compression of these two components against each other forms a substantially fluid tight barrier between these components. Thus, the need to provide an O-ring or other sealing element between the shell <NUM> and the cap <NUM> is eliminated.

Mobile unit <NUM> and manifold <NUM> are further designed so that if, upon manifold insertion, the manifold is slightly out of alignment with the valve boss <NUM>, the valve boss strikes the proximally extending manifold lip <NUM>. Further insertion of the manifold is blocked. Since the boss strikes the lip <NUM>, the likelihood that the boss could inadvertently push the drip stop <NUM> out of opening <NUM> is substantially eliminated.

It should likewise be recognized that in preferred versions, the plastic from which the manifold shell <NUM> and cap <NUM> are formed is at least partially transparent. This provides medical personnel with a quick means to verify that the a manifold being fitted to the mobile unit <NUM> is not a used manifold that contains previously collected waste.

Further it should be understood that the axes around which the flapper valves <NUM> pivot are spaced from the associated cap ports <NUM>. Thus, the minimal pivoting of a flapper valve <NUM> due to the action of a pressure head acting against the valve results in the immediate establishment of a wide area opening between the manifold cap <NUM> and the flapper valve <NUM>. Consequently, once the flapper valve is so opened, large amounts can flow essentially unimpeded into the center of the manifold <NUM>.

The narrow gaps between filter basket ribs <NUM> and <NUM> block large solids from flowing downstream into the associated canister <NUM> or <NUM>. Thus, flow of these solid further into the mobile unit <NUM> where the can possibly adversely affect downline components of the mobile unit or docker not relevant to this invention is prevented. Further, the gaps between ribs <NUM> and <NUM> have lengths at least three times (x3) and more often at least five times (x5) their widths. The surface area of the gap-defining filter structure, trunk <NUM> and neck <NUM> is, greater than the lateral cross sectional area of the void space internal to the manifold shell <NUM>. In some preferred versions, the cross sectional area of the filter structure is at least two times (x2) the cross sectional area of the inside of the manifold in which this structure is seated. This feature further enhances the pass through area of the filter basket <NUM>. The gap between the shell wall <NUM> and filter basket lip <NUM> serves as another path through which liquid and small bits of solid waste can flow through the manifold. This further increases the pass through area internal to the manifold <NUM>.

Collectively the large surface area of the filter structure, the relatively long lengths of the individual gaps of the filter structure and the filter sub-assembly formed by the manifold shell and filter basket lip mean that should sections of some of the gaps clog with solids, a significant fraction of the gaps will remain solid free. Thus, the trapping of solids by the filter basket <NUM> should not, in many circumstances, appreciably slow the downstream flow of liquids and fine solids through the manifold <NUM>.

From the above description it should be recognized that only a small fraction of the liquid and semisolid waste drawn into mobile unit <NUM> of this invention is trapped in the manifold <NUM>. Most of the waste flows into the canister <NUM> or <NUM>. Thus, medical/surgical personnel that occasionally glance at the canister to obtain a rough estimate of the volume of waste drawn from the surgical site will see substantially all the waste so removed. The absence of the small fraction of waste trapped in the manifold does not significantly detract from this accuracy of this estimate.

It should be appreciated that the foregoing is directed to one specific version of the waste collection system. Other versions may have features different from what has been described. Thus, there is no requirement that each of the above described features be incorporated in all versions of the invention.

For example, the fact that collection unit <NUM> is a mobile unit is understood to only be exemplary. In an alternative version of the invention, the waste collection unit is a static unit. The unit may even consist of a receiver connected to a static unit that only has a pump. In this version of the invention, the receiver is also connected to a waste collection system (waste plumbing) internal to the hospital; the pump draws the waste into this collection system.

Similarly, there is no requirement that the receiver <NUM> have a notch or other conduit that allows any uncollected waste to flow out of the receiver.

Further in some versions of the invention, the receiver <NUM> may be mounted in the canister or other container used to store the collected waste. In these versions of the invention, the valve plate or other valve assembly used to control flow from the receiver, may open directly into the storage space.

Likewise the individual features of this waste collection system may have structures different from what have been described. There is no requirement that in all versions the manifold opening through which the waste is flowed to the rest of the system also function as the drive member integral with the manifold that receives a feature for actuating the valve integral with the receiver. Similarly, there is no requirement that the valve component through which the waste is flowed also serve as the component that is actuated by the manifold.

Thus, in one alternative version, the valve element may have an actuating pin. In this version, the manifold has a keyhole for receiving the pin. This keyhole may be an external slot or a closed end bore. As the manifold is inserted in the receiver, the pin seats against the manifold surfaces defining the slot/bore. Further displacement of the manifold results in the like displacement of the pin and, by extension, the opening and/or closing of the manifold.

In the alternative versions of the invention, the valve integral with the receiver may not be a disk. The valve may be a plate that moves in an arcuate or linear path to open/close the conduit to the downstream components of the system. The valve may not be a planar member. Thus, the valve may be a ball type member that rotates between open and closed positions. In some versions of the invention, a biasing member is provided that normally holds the valve in the closed state. In these versions of the invention, the displacement of the valve drive member by the manifold overcomes the biasing force and displaces the valve into the open state. When the manifold is removed, the biasing member returns the valve to the closed state.

Furthermore, in some versions, the drive member integral with the manifold that couples to the receiver valve may not be a void-defining feature. In some versions, the manifold may be formed with a tab or a post. The receiver valve has a drive member with a keyhole or void for receiving the manifold feature. When the manifold is seated in the receiver, the tab/post seats in the keyhole. Further displacement of the manifold results in the actuation of the valve drive member and the resultant opening or closing of the valve.

Likewise, in some versions of the invention the valve has an actuating member separate from the valve itself. This actuating member, upon displacement by the manifold insertion/removal, moves the valve between the open/closed states. Thus, if the valve has a ball- or cylindrically-shaped head, the actuating member may be a drive link that, when longitudinally displaced rotates the valve head.

It should thus be appreciated that, in these alternative versions, the linear insertion/removal of the manifold may be the source of the force that causes the opening/closing of the complementary manifold receiver valve.

Also it may be desirable to provide a releasable latch mechanism for holding the valve in a particular state. Thus, with the disclosed valve disk <NUM> it may be desirable to provide spring biased ball-in-detent to prevent unintended rotation of the valve disk. In some versions of the invention the ball is mounted to and rotated with the valve disk. In these versions of the invention receiver adaptor face plate <NUM> is formed with at least one detent for capturing the ball. This assembly keeps the valve disk from rotating from the closed state. Also by preventing rotation of the valve disk <NUM>, the likelihood that the valve boss <NUM> will not be aligned to seat in manifold opening <NUM> is essentially eliminated. Alternatively, the ball and spring are mounted in a bore that opens inwardly from the receiver adaptor face plate <NUM>. The valve disk is formed with an appropriate detent for receiving the valve.

The manifold may be provided with a drip stop different from what has been disclosed. Thus, the drip stop that selectively blocks flow out of the opening into the mobile unit may be formed with one or three or more lips, flaps or other members that are selectively displaced to open/close the drip stop. One such valve is a duck-billed valve.

In some versions of the invention, the flow-blocking components of the drip stop may not be abutting flaps. A flapper valve that may or may not be spring biased can perform this function. A normally closed umbrella type valve may function as the drip reducing member of the drip stop. In this version of the invention, the valve boss abuts and displaces a valve stem so to force the valve into the open state. A normally-closed spring biased poppet valve may also be used to prevent drip release. In these versions of the invention, as well as the above described version wherein opposed flaps form the valve, the valve is opened as a result of a mechanical force placed on the valve by the receiver. The valve then automatically closes upon the removal of the force imposing valve-associated member.

It should be appreciated that in some alternative drip stops of the invention, the valve component of the drip stop may not further function as the component that prevents suction leakage between the manifold opening <NUM> and the complementary receiver inlet, in the depicted version of the invention, valve boss <NUM>. <FIG> illustrates one such drip stop 174a. Drip stop 174a includes a base 176a with circumferential slot 176a and a head 188a. It should be appreciated that drip stop 174a is seated in the manifold opening <NUM> in the same manner in which drip stop <NUM> is seated in the opening.

Drip stop base 176a is formed so as to have a first inner annular surface <NUM> that tapers inwardly up from the proximal end of the base. Annular surface <NUM> merges into a bead <NUM> that extends circumferentially around the interior of base 176a. Bead <NUM> has a convex cross sectional profile. Extending upwardly from bead <NUM>, drip stop base has second inner annular surface <NUM>. Surface <NUM> has a concave profile such. Surface <NUM> thus defines a void slice that has a diameter greater than the void slice defined by bead <NUM>.

Bead <NUM> has an inner diameter slightly less than the outer diameter of the valve boss <NUM>. When the manifold <NUM> is fitted in the complementary receiver <NUM>, bead <NUM> compresses over boss <NUM>. Consequently, in this version of the invention, drip stop bead <NUM> is the primary component that prevents loss of suction between the manifold-boss interface. It should be appreciated that in this version of the invention the lips integral with the drip stop head 188a still seat against the outer surface of valve disk boss <NUM>. Thus these lips serve as secondary components that reduce the loss of suction between through manifold opening <NUM> around boss <NUM>.

In other versions of the invention, the drip stop may have a component that prevents loss of suction between the opening and the valve disk itself. This component, for example may be a grommet like member that presses against the planar surface of the valve disk <NUM>. A grommet could serve this function. This grommet may or may not be an integral part of the drip stop.

Assemblies other than the disclosed flapper valve unit may be used to prevent fluid flow from the manifold <NUM> out of fittings <NUM>. Some flapper valves, for example, have a reinforcing member such as domes or ribs disposed on their backsides. These reinforcing members prevent valve collapse in the presence of high back pressures. Duck billed valves mounted in the fittings <NUM> may perform this check valve function. These include duck bill valves with three or more lips. Again, umbrella valves, poppet valves, spring loaded valve may be fitted to the manifold to reduce the likelihood of leakage through the fittings <NUM>.

Features other than tabs may be integral with the manifold to ensure that the manifold when inserted into the receiver, manifold opening <NUM> is aligned with the valve disk boss <NUM> and bore <NUM>. Thus, in an alternative version of the invention, the manifold is formed with one or more slots or other void spaces along the outer surface thereof. These slots receive alignment pins integral with the manifold receiver. In these versions, the surfaces of the manifold that define these slots may also function as cam surfaces. Thus, as the manifold is inserted in the receiver, the manifold is urged off these static alignment pins further into the receiver.

Likewise, in an alternative versions of the invention, the camming surfaces that, upon manifold rotation, urge the manifold proximally rearward may not be on the manifold receiver. In some versions of the invention, the alignment tabs, grooves or notches integral with the manifold may have angled or tapered profiles. As the manifold is rotated, the abutment of these surfaces against fixed surfaces integral with the receiver, result in the manifold being moved proximally. Further, in some versions of the invention, there is only a single camming surface integral with the receiver and/or manifold.

Also, in some versions of the invention, the manifold may be provided with a data carrier and the complementary receiver has a device capable of reading the store data. Such a manifold is disclosed in the Applicants' Assignee's <CIT>. As described in the incorporated-by-reference application, the data carrier stores data used to regulate operation of the unit to which the manifold with which the data carrier is integral is attached. These data include: manifold use history; vacuum level; and expiration data. The receiver data reader forwards these data to a processor that regulates actuation of the waste collection unit. Based on these data, the processor: determines whether or not the attached manifold can be used; and regulates the operation of the suction pump.

Further there is no requirement that in all versions of the invention, the filter basket be suspended from the top of the manifold. In some versions of the invention, the filter basket may be suspended from a post that extends upwardly from the bottom of the manifold. Alternatively, the filter basket may be snap fitted into the side wall of the manifold.

Similarly, in some versions of the manifold, it may not be necessary to provide a filter such as the described filter basket. Also, some manifolds of this invention may only be provided with a single fitting <NUM>. An advantage of this structure is that, when only a single suction line <NUM> is attached to system <NUM>, one does not have to be concerned with the question of whether or not unused fittings are capped.

Also, alternative versions of the manifold may include an O-ring or other compressible member between the shell <NUM> and cap <NUM>. This member serves as seal between these two components so as to minimize, if not eliminate, the loss of vacuum.

Claim 1:
A medical/surgical waste collection unit (<NUM>), said unit including:
a canister (<NUM>, <NUM>) for receiving medical/surgical waste;
a receiver (<NUM>) for removably holding a manifold (<NUM>) through which the medical/surgical waste is flowed, said receiver being in fluid communication with said canister;
a suction pump (<NUM>) connected to said canister for drawing a suction through the manifold and said canister; and
a valve disk (<NUM>) attached to said receiver for regulating fluid flow from the manifold to said canister, said valve disk having a drive member (<NUM>) positioned to be engaged by the manifold so that, when the manifold is mounted to said receiver, said drive member is displaced so as to urge said valve disk into an open position, and wherein said drive member is further configured to be displaced upon removal of the manifold from said receiver so that, upon removal of the manifold, said drive member urges said valve disk into a closed position;
characterized in that
said valve disk is configured to be rotated between said open and closed positions around a longitudinal axis through the valve disk (<NUM>).