Patent Description:
The present application claims priority to <CIT>, and <CIT> in the Republic of Korea.

Batteries used in electric vehicles or energy storage systems (ESS) may ignite in use. One of the most likely causes of ignition is lithium precipitation on the surface of the negative electrode.

In the case of a normal battery, lithium ions emitting from the positive electrode must diffuse into the negative electrode during charging. However, in the case of a defective battery, some lithium ions are precipitated in the form of lithium metal on the surface of the negative electrode. Precipitated lithium continues to grow in the form of dendrite in the repetitive charging process.

Lithium precipitated on the surface of the negative electrode comes into contact with an adjacent positive electrode current collecting plate or an adjacent negative electrode current collecting plate, causing an internal short circuit. The internal short circuit rapidly raises the temperature inside the battery and, in serious cases, even causes a fire accident.

Therefore, battery manufacturers are actively conducting research and development on technology for diagnosing lithium precipitation.

One of the prior art for diagnosing lithium precipitation is based on analyzing the change pattern of voltage when the battery enters a rest mode after being charged. When the battery enters the rest mode after being charged, the polarization of the electrode surface is relieved and the voltage is gradually lowered to reach an equilibrium state. However, if lithium precipitation occurs in the charge cycle, when the battery enters the rest mode, the lithium precipitated on the surface of the negative electrode diffuses into the negative electrode, and fine charging continues. Therefore, the voltage profile of the battery where lithium precipitation occurs includes an inflection point, and lithium precipitation can be diagnosed by detecting the appearance of the inflection point. However, in this diagnostic technology, the inflection point can be detected only when a large amount of lithium precipitation occurs in the charge cycle. That is, when the amount of lithium precipitation is not large, it is not easy to diagnose lithium precipitation.

Meanwhile, when the battery is discharged, lithium comes out from the negative electrode and is inserted into the positive electrode again. However, the lithium precipitated on the surface of the negative electrode cannot participate in such a reaction, so the discharge capacity of the battery with lithium precipitation is smaller than the charge capacity. Therefore, by analyzing the difference between charge capacity and the discharge capacity, it is possible to diagnose lithium precipitation. However, it is difficult to trust the diagnosis result if the charge capacity and the discharge capacity show an error from the actual true value due to an error of the current sensor. For reference, when a sense resistor is used as a current sensor, an error occurs in the process of amplifying the voltage applied to both ends of the sense resistor and converting the amplified voltage from analog signal to digital data. Even if the magnitudes of the charging current and discharging current are the same, the actual measured value may show a difference depending on the offset of the current sensor. Therefore, there is also a limit to diagnosing lithium precipitation only with the difference between the charge capacity and the discharge capacity. <CIT>discloses a battery management system comprising a detection circuit with a current sensor and a control circuit. The control circuit can determine the increase rate of the charging current, according to a difference of the charging currents at different times, when the metal battery is in a constant voltage charging state. When a difference between two adjacent total discharging capacities and/or a difference between two adjacent total discharging energies are greater than the corresponding preset values, the control circuit can determine that the dendrites are formed inside the one or more battery cells of the metal battery.

The present disclosure is designed to solve the problems of the related art, and therefore the present disclosure is directed to providing a battery abnormality diagnosing apparatus and method having robustness to an error of a current sensor in diagnosing lithium precipitation based on the difference between a charge capacity and a discharge capacity.

In addition, the present disclosure is directed to providing a system or an electric vehicle including the battery abnormality diagnosing apparatus.

In one aspect of the present disclosure, there is provided a battery abnormality diagnosing apparatus, comprising: a current measuring unit configured to measure a charging current or a discharging current of a battery; and a control unit operably coupled with the current measuring unit and configured to diagnose a lithium precipitation abnormality while performing a plurality of charge/discharge cycles for the battery.

The control unit is configured to receive a current measurement value from the current measuring unit in a kth (k is a natural number greater than or equal to <NUM>) charge/discharge cycle to calculate a charge capacity (ChgAh[k]) and a discharge capacity (DchgAh[k]), determine a capacity difference (dAh[k]) corresponding to a difference between the charge capacity (ChgAh[k]) and the discharge capacity (DchgAh[k]), determine a kth capacity difference change amount (△dAh[k]) by subtracting the capacity difference (dAh[k]) of the kth charge/discharge cycle from a capacity difference (dAh[k-<NUM>]) of a k-<NUM>th charge/discharge cycle, update an accumulated capacity difference change amount by adding the kth capacity difference change amount (△dAh[k]) to the accumulated capacity difference change amount, and diagnose that a lithium precipitation abnormality occurs when the updated accumulated capacity difference change amount is greater than or equal to a threshold value.

Preferably, the control unit may be configured to update the accumulated capacity difference change amount by adding the kth capacity difference change amount (△dAh[k]) to the accumulated capacity difference change amount when the kth capacity difference change amount (△dAh[k]) is greater than a reference value.

Preferably, the control unit may be configured to update the accumulated capacity difference change amount by adding the kth capacity difference change amount (△dAh[k]) to the accumulated capacity difference change amount when both the k-<NUM>th capacity difference change amount (△dAh[k-<NUM>]) and the kth capacity difference change amount (△dAh[k]) are greater than a reference value.

Preferably, the control unit may be configured to assign an initial value of <NUM> to the accumulated capacity difference change amount when the kth capacity difference change amount (△dAh[k]) is less than or equal to a reference value.

Preferably, the reference value may be <NUM>.

In an embodiment, when performing each charge/discharge cycle, the control unit may be configured to perform the charge cycles in the same charging voltage section and perform the discharge cycles in the same discharging voltage section.

In another embodiment, when performing each charge/discharge cycle, the control unit may be configured to perform the charge cycles in the same charging voltage section and perform the discharge cycles in the same discharge capacity condition.

Preferably, the battery abnormality diagnosing apparatus according to the present disclosure may further comprise a display coupled to the control unit, and the control unit may be configured to diagnose that a lithium precipitation abnormality occurs when the accumulated capacity difference change amount is greater than or equal to the threshold value and output a diagnosis result through the display.

In another aspect of the present disclosure, there is provided a battery abnormality diagnosing method, comprising: (a) receiving a current measurement value from a current measuring unit in a kth (k is a natural number greater than or equal to <NUM>) charge/discharge cycle to calculate a charge capacity and a discharge capacity; (b) determining a capacity difference corresponding to a difference between the charge capacity and the discharge capacity; (c) determining a kth capacity difference change amount by subtracting the capacity difference of the kth charge/discharge cycle from a capacity difference of a k-<NUM>th charge/discharge cycle; (d) updating an accumulated capacity difference change amount by adding the kth capacity difference change amount to the accumulated capacity difference change amount; and (e) diagnosing that a lithium precipitation abnormality occurs when the updated accumulated capacity difference change amount is greater than or equal to a threshold value.

In another aspect of the present disclosure, there is provided a system and an electric vehicle, comprising the battery abnormality diagnosing apparatus.

According to an embodiment of the present disclosure, it is possible to reliably diagnose whether the battery is abnormal by quantifying the possibility of lithium precipitation inside the battery using a factor that is called an accumulated capacity difference change amount, which is not affected by a current measurement error.

According to another embodiment of the present disclosure, even if measurement values for a charging current and a discharging current have errors from actual values, it is possible to reliably diagnose whether the battery is abnormal.

According to still another embodiment of the present disclosure, even if the measurement error of the charging current and the measurement error of the discharging current are different, it is possible to reliably diagnose whether the battery is abnormal.

According to still another embodiment of the present disclosure, the accumulated capacity difference change amount is calculated by integrating the capacity difference change amount only when the condition in which the capacity difference change amount calculated in each charge/discharge cycle exceeds a reference value is continuously satisfied, and when an event in which the capacity difference change amount does not exceed the reference value occurs, the accumulated capacity difference change amount is reset to <NUM>, thereby minimizing the noise effect.

According to still another embodiment of the present disclosure, various systems and electric vehicles including the battery abnormality diagnosing apparatus may be provided.

<FIG> is a block diagram showing a schematic configuration of a battery abnormality diagnosing apparatus <NUM> according to an embodiment of the present disclosure.

Referring to <FIG>, the battery abnormality diagnosing apparatus <NUM> may diagnose lithium precipitation of a battery <NUM> while performing the charge/discharge cycle of the battery <NUM> multiple times.

The battery abnormality diagnosing apparatus <NUM> may be a dedicated device for diagnosing the battery <NUM>. When the battery <NUM> is mounted in an electric vehicle, the battery abnormality diagnosing apparatus <NUM> may be included in a diagnosing system provided in a maintenance shop of the electric vehicle. A user of an electric vehicle may visit a maintenance shop regularly and receive a battery abnormality diagnosis service. At this time, the battery abnormality diagnosing apparatus <NUM> of the diagnosing system may be connected to the battery <NUM> of the electric vehicle to diagnose the abnormality of the battery <NUM>. Preferably, the abnormality diagnosis is lithium precipitation on the surface of a negative electrode of the battery <NUM>.

Alternatively, the battery abnormality diagnosing apparatus <NUM> may be included in control elements of various systems in which the battery <NUM> is installed. In one example, when the battery <NUM> is included in an energy storage system, the abnormality diagnosing apparatus <NUM> may be included in a control element (e.g., an ESS control system) of the energy storage system. In another example, when the battery <NUM> is included in an electric vehicle, the abnormality diagnosing apparatus <NUM> may be included in a control element (e.g., a vehicle control system) of the electric vehicle.

In an embodiment of the present disclosure, the charge/discharge cycle includes a charge cycle and a discharge cycle.

In one example, the charge cycle means to charge the battery from a lower limit to an upper limit of a preset charging voltage section while maintaining the temperature of the battery <NUM> constant and then stop charging. The discharge cycle means that after the charge cycle is completed, the battery <NUM> is stabilized for a predetermined time, the battery is discharged from an upper limit to a lower limit of a preset discharging voltage section while maintaining the temperature of the battery <NUM> in the same way as the charge cycle, and then the discharge is stopped. The charging voltage section and the discharging voltage section may be the same or different. However, in performing a plurality of charge/discharge cycles, it is preferable that charging voltage sections between charge cycles are the same and discharging voltage sections between discharge cycles are also the same.

In another example, the charge cycle means to charge the battery from the lower limit to the upper limit of the preset charging voltage section while maintaining the temperature of the battery <NUM> constant and then stop charging. The discharge cycle means that the discharge starts from the upper limit of the preset discharging voltage section, and by integrating the discharging current, the discharging is stopped when the current integration value reaches a preset discharge capacity. In performing a plurality of charge/discharge cycles, it is preferable that charging voltage sections between charge cycles are the same and discharge capacities between discharge cycles are the same.

The battery <NUM> may be a lithium secondary battery, but the present disclosure is not limited by the type of battery. Therefore, any secondary battery that can be repeatedly charged and discharged may correspond to the battery <NUM>. The battery <NUM> includes at least one unit cell. The unit cell may be a pouch cell, a cylindrical cell or a prismatic cell. When there are a plurality of unit cells, the unit cells may be connected in series and/or in parallel.

In an embodiment of the present disclosure, it is assumed that the battery <NUM> includes one unit cell or a plurality of unit cells connected in parallel. However, the present disclosure is not limited by the number of unit cells and the electrical connection relationship between unit cells.

When the battery <NUM> includes a plurality of unit cells connected in series, it is obvious to those skilled in the art that the embodiment of the present disclosure can be applied to diagnose abnormality of each unit cell.

The battery <NUM> may be connected to a load <NUM> for performing the discharge cycle. The load <NUM> may include a discharge element such as a resistor. Alternatively, the load <NUM> consumes energy of the battery <NUM> and may be a motor of an electric vehicle, an electric device connected to a power system, or a power conversion device such as an inverter or a converter.

The battery <NUM> may be connected to a charging device <NUM> for performing the charge cycle. The charging device <NUM> may be a dedicated charging device for diagnosing abnormality of the battery <NUM>. Alternatively, the charging device <NUM> may be a charging station of an electric vehicle or a power converting system (PCS) of an energy storage system. The present disclosure is not limited by the type of the load <NUM> or the charging device <NUM>.

The battery abnormality diagnosing apparatus <NUM> may include a current measuring unit <NUM> that measures current flowing through the battery <NUM>. The current may be a charging current or a discharging current. The current measuring unit <NUM> measures the current flowing through the battery <NUM> at regular time intervals and outputs the current measurement value to the control unit <NUM>. Preferably, the current measuring unit <NUM> may be installed on a line through which the charging current and the discharging current flow.

The current measuring unit <NUM> may be a current measuring circuit. The current measuring unit <NUM> may include a hall sensor or a sense resistor that outputs a voltage value corresponding to the magnitude of current. The voltage value output from the hall sensor or the voltage value at both ends of the sense resistor may be converted into a current value according to Ohm's law. Conversion of a voltage value to a current value may be handled by a control unit <NUM>. To this end, the control unit <NUM> may include an I/O interface coupled with the current measuring unit <NUM>, an amplifier circuit that amplifies the voltage signal input through the I/O interface, and an analog-digital conversion circuit that digitizes the voltage signal output from the amplifier circuit.

The current measurement value measured using the current measuring unit <NUM> may have an error with the actual value. In one example, when the current measuring unit <NUM> is a sense resistor, the amplifier circuit that detects voltage at both ends of the sense resistor may have different gains depending on the direction of current flowing through the sense resistor. Therefore, when the current measuring unit <NUM> is a sense resistor, the measurement values may be different even if the magnitudes of the charging current and discharging current are the same.

The battery abnormality diagnosing apparatus <NUM> may include a voltage measuring unit <NUM> that measures the voltage of the battery <NUM>. The voltage measuring unit <NUM> measures the voltage of the battery <NUM> at regular time intervals while the battery <NUM> is being charged or discharged, and outputs the voltage measurement value to the control unit <NUM>. The voltage measuring unit <NUM> may be a voltage measuring circuit known in the art. Since the voltage measurement circuit is widely known, it will not be described in detail.

The battery abnormality diagnosing apparatus <NUM> may include a temperature measuring unit <NUM>. The temperature measuring unit <NUM> measures the temperature of the battery <NUM> at regular time intervals while the battery <NUM> is being charged or discharged, and outputs the temperature measurement value to the control unit <NUM>. The temperature measuring unit <NUM> may be a temperature measuring circuit. The temperature measuring unit <NUM> may include a thermocouple or a temperature measuring element that outputs a voltage value corresponding to temperature. The voltage value may be converted into a temperature value by using a voltage-temperature conversion look-up table (function). Conversion of voltage value to temperature value may be handled by the control unit <NUM>.

The battery abnormality diagnosing apparatus <NUM> may include a storage unit <NUM>. The type of storage unit <NUM> is not particularly limited as long as it can record and erase data and/or information. As an example, the storage unit <NUM> may be a RAM, a ROM, a register, a flash memory, a hard disk, or a magnetic recording medium.

The storage unit <NUM> may be electrically connected to the control unit <NUM> via, for example, a data bus to allow access by the control unit <NUM>.

The storage unit <NUM> stores and/or updates and/or erase and/or transmit programs including various control logics executed by the control unit <NUM>, and/or data generated when control logics are executed, and/or preset data, parameters, lookup information/tables, etc..

Preferably, the control unit <NUM> is operably coupled to the current measuring unit <NUM>, the voltage measuring unit <NUM>, the temperature measuring unit <NUM> and the storage unit <NUM>.

The control unit <NUM> may perform charge/discharge cycles multiple times while constantly maintaining the temperature of the battery <NUM> at a set temperature in order to diagnose abnormality of the battery <NUM>. The control unit <NUM> may connect the charging device <NUM> with the battery <NUM> when performing the charge cycle, and may connect the load <NUM> with the battery <NUM> when performing the discharge cycle.

The control unit <NUM> may be operably coupled with the temperature adjusting unit <NUM> to keep the temperature of the battery <NUM> constant. The temperature adjusting unit <NUM> may include an electric heater or a fluid circulation loop. The control unit <NUM> may maintain the temperature of the battery <NUM> at the set temperature by controlling the temperature adjusting unit <NUM>. In one example, the control unit <NUM> may maintain the temperature of the battery <NUM> constant at the set temperature by adjusting the power of the electric heater or adjusting the temperature of the fluid supplied to the fluid circulation loop. The temperature adjusting unit <NUM> may be coupled with the battery <NUM> to come into contact with the surface of the battery <NUM>.

During the charge/discharge cycle, the control unit <NUM> may periodically measure the amount of current flowing through the battery <NUM> using the current measuring unit <NUM> and record the current measurement value in the storage unit <NUM> along with a time stamp.

The control unit <NUM> may also periodically measure the voltage of the battery <NUM> through the voltage measuring unit <NUM> during the charge/discharge cycle and record the voltage measurement value in the storage unit <NUM> together with a time stamp.

The control unit <NUM> may also periodically measure the temperature of the battery <NUM> through the temperature measuring unit <NUM> during the charge/discharge cycle and record the temperature measurement value in the storage unit <NUM> together with a time stamp.

Preferably, the control unit <NUM> may diagnose a lithium precipitation abnormality while performing a plurality of charge/discharge cycles for the battery <NUM>. The number of charge/discharge cycles to diagnose a lithium precipitation abnormality may be preset. In one example, the number of charge/discharge cycles may be <NUM>.

<FIG> are flowcharts for specifically illustrating a process of diagnosing a lithium precipitation abnormality while a control unit repeatedly performs a charge/discharge cycle according to an embodiment of the present disclosure.

The control unit <NUM> may execute a battery abnormality diagnosing method according to an embodiment of the present disclosure according to the flowcharts shown in <FIG>.

First, the control unit <NUM> initializes the charge/discharge cycle index k to <NUM> in Step S10, and initializes a <NUM>st capacity difference change amount △dAh[<NUM>] and a <NUM>st accumulated capacity difference change amount ( <MAT>) to <NUM> in Step S20, respectively.

Subsequently, the control unit <NUM> starts the <NUM>st charge/discharge cycle for the battery <NUM> in Step S30.

Subsequently, in Step S40, the control unit <NUM> receives the current measurement value from the current measuring unit <NUM> during the <NUM>st charge/discharge cycle and calculates a charge capacity (ChgAh[<NUM>]) and discharge capacity (DchgAh[<NUM>]).

In step S40, the control unit <NUM> may control the charging device <NUM> to perform a charge cycle in a preset charging voltage section. In addition, the control unit <NUM> may perform a discharge cycle in a preset discharging voltage section by connecting the battery <NUM> to the load <NUM> after performing the charge cycle. The charging voltage section and the discharging voltage section may be the same or different. Preferably, the discharge cycle starts after the voltage of the battery <NUM> is stabilized after the charge cycle is completed. In addition, the discharge cycle may end when the voltage of the battery <NUM> reaches a preset discharge end voltage or when the integrated value of the discharging current reaches a preset discharge capacity. When the start and end of the charge cycle and the discharge cycle are controlled based on the voltage value, the control unit <NUM> may refer to the voltage measurement value of the battery <NUM> measured through the voltage measuring unit <NUM>. During the charge cycle and the discharge cycle, the control unit <NUM> may control the temperature adjusting unit <NUM> to keep the temperature of the battery <NUM> constant. Here, temperature may be selected as an arbitrary value within the operating temperature range of the battery <NUM>.

In step S50, the control unit <NUM> may determine a capacity difference (dAh[<NUM>]) corresponding to the difference between the charge capacity (ChgAh[<NUM>]) and the discharge capacity (DchgAh[<NUM>]) and record the capacity difference in the storage unit <NUM> together with a time stamp. In one example, the capacity difference (dAh[<NUM>]) may be determined by subtracting the discharge capacity (DchgAh[<NUM>]) from the charge capacity (ChgAh[<NUM>]).

Then, at Step S60, the control unit <NUM> judges whether the index k for the charge/discharge cycle is equal to n. n is a natural number preset as the total number of charge/discharge cycles that can be performed to diagnose a lithium precipitation abnormality. In one example, n may be <NUM>. In another example, n may be a value greater than or smaller than <NUM>.

If the judgment in Step S60 is YES, the control unit <NUM> terminates the abnormality diagnosis process of the battery <NUM>. Meanwhile, if the judgment at Step S60 is NO, the control unit <NUM> transfers the process to S70.

In Step S70, the control unit <NUM> starts the <NUM>th charge/discharge cycle. Conditions of the <NUM>th charge/discharge cycle are substantially the same as those of the <NUM>st charge/discharge cycle.

Subsequently, the control unit <NUM> determines a charge capacity (ChgAh[<NUM>]) and a discharge capacity (DchgAh[<NUM>]) during the <NUM>th charge/discharge cycle for the battery <NUM> in Step S80, and determines a capacity difference (dAh[<NUM>]) corresponding to the difference between the charge capacity (ChgAh[<NUM>]) and the discharge capacity (DchgAh[<NUM>]) in Step S90.

Then, the control unit <NUM> determines a <NUM>th capacity difference change amount (△dAh[<NUM>]) by subtracting the capacity difference (dAh[<NUM>]) of the <NUM>th charge/discharge cycle from the capacity difference (dAh[<NUM>]) of the <NUM>st charge/discharge cycle in Step S100. After Step S100, Step S110 of <FIG> is performed.

Subsequently, the control unit <NUM> judges whether the <NUM>th capacity difference change amount (△dAh[<NUM>]) is greater than a reference value in Step S110. Preferably, the reference value may be <NUM>, but the present disclosure is not limited thereto.

If the judgment in Step S110 is YES, in Step S120, the control unit <NUM> updates an accumulated capacity difference change amount by adding the <NUM>th capacity difference change amount (△dAh[<NUM>]) to the <NUM>st accumulated capacity difference change amount ( <MAT>) and determines the updated value as a <NUM>th accumulated capacity difference change amount ( <MAT>). For reference, the <NUM>st accumulated capacity difference change amount ( <MAT>) is the initialization value of <NUM>.

Meanwhile, if the judgment in Step S110 is NO, the <NUM>th capacity difference change amount (△dAh[<NUM>]) is not added to the <NUM>st accumulated capacity difference change amount ( <MAT>), and the initial value <NUM> is assigned to the <NUM>th accumulated capacity difference change amount ( <MAT>).

Subsequently, the control unit <NUM> judges whether the <NUM>th accumulated capacity difference change amount ( <MAT>) is greater than or equal to a threshold value in Step S140. The threshold value may be set to a value suitable for diagnosing a lithium precipitation abnormality. In one example, the threshold value may be set to <NUM>% of the capacity of the battery <NUM>, but the present disclosure is not limited thereto.

If the judgment in Step S140 is YES, the control unit <NUM> may diagnose that a lithium precipitation abnormality occurs inside the battery <NUM>, and output the diagnosis result through the display <NUM>. Preferably, the diagnosis result includes a warning message indicating that a lithium precipitation abnormality occurs. The control unit <NUM> may end the diagnosis process after outputting the diagnosis result including a warning message through the display <NUM> in Step S150.

If the judgment in Step S140 is NO, that is, if the <NUM>th accumulated capacity difference change amount ( <MAT>) is less than the threshold value (or, is <NUM>), the control unit <NUM> judges whether the index k for the charge/discharge cycle is identical to n in Step S160. Here, n is the total number of charge/discharge cycles that can be performed to diagnose a lithium precipitation abnormality.

If the judgment in Step S160 is YES, since the charge/discharge cycles for diagnosing lithium precipitation are completely performed, it is finally diagnosed that no lithium precipitation abnormality occurs inside the battery <NUM>, and the process is terminated. The control unit <NUM> may output the final diagnosis result through the display <NUM>. The final diagnosis result may include a message indicating that no lithium precipitation abnormality occurs.

Meanwhile, if the judgment in Step S160 is NO, the control unit <NUM> may further perform a charge/discharge cycle to diagnose a lithium precipitation abnormality. After Step S160, Step S180 of <FIG> is performed.

That is, in Step S180, the control unit <NUM> starts the <NUM>th charge/discharge cycle. Conditions of the <NUM>th charge/discharge cycle are substantially the same as those of the <NUM>st charge/discharge cycle.

Subsequently, the control unit <NUM> determines a charge capacity (ChgAh[<NUM>]) and a discharge capacity (DchgAh[<NUM>]) during the <NUM>th charge/discharge cycle for the battery <NUM> in Step S190, and determines a capacity difference (dAh[<NUM>]) corresponding to the difference between the charge capacity (ChgAh[<NUM>]) and the discharge capacity (DchgAh[<NUM>]) in Step S200.

Subsequently, the control unit <NUM> determines a <NUM>th capacity difference change amount (△dAh[<NUM>]) by subtracting the capacity difference (dAh[<NUM>]) of the <NUM>th charge/discharge cycle from the capacity difference (dAh[<NUM>]) of the <NUM>th charge/discharge cycle in Step S210.

Subsequently, the control unit <NUM> judges whether the <NUM>th capacity difference change amount (△dAh[<NUM>]) is greater than the reference value in Step S220. Preferably, the reference value may be <NUM>, but the present disclosure is not limited thereto.

If the judgment in Step S220 is YES, in Step S230, the control unit <NUM> updates an accumulated capacity difference change amount by adding the <NUM>th capacity difference change amount (△dAh[<NUM>]) to the <NUM>th accumulated capacity difference change amount ( <MAT>) and determines the updated value as a <NUM>th accumulated capacity difference change amount ( <MAT>).

Meanwhile, if the judgment in Step S220 is NO, in Step S240, the control unit <NUM> does not add the <NUM>th capacity difference change amount (△dAh[<NUM>]) to the <NUM>th accumulated capacity difference change amount ( <MAT>), and assign the initial value <NUM> to the <NUM>th accumulated capacity difference change amount ( <MAT>).

After Step S230 and Step S240, Step S250 is performed.

In Step S250, the control unit <NUM> judges whether the <NUM>th accumulated capacity difference change amount ( <MAT>) is equal to or greater than the threshold value.

If the judgment in Step S250 is YES, in Step S260, the control unit <NUM> may diagnose that a lithium precipitation abnormality occurs inside the battery <NUM>, and output the diagnosis result through the display <NUM>. Preferably, the diagnosis result includes a warning message indicating that a lithium precipitation abnormality occurs. The control unit <NUM> may end the diagnosis process after outputting the diagnosis result including a warning message through the display <NUM> in Step S260.

If the judgment in Step S250 is NO, that is, if the <NUM>th accumulated capacity difference change amount ( <MAT>) is less than the threshold value (or, is <NUM>), the control unit <NUM> judges whether the index k for the charge/discharge cycle is identical to n in Step S270. Here, n is the total number of charge/discharge cycles that can be performed to diagnose whether lithium precipitation occurs inside the battery <NUM>.

If the judgment in Step S270 is YES, since the charge/discharge cycles for diagnosing a lithium precipitation abnormality are completely performed, it is finally diagnosed that no lithium precipitation abnormality occurs inside the battery <NUM>, and the process is terminated. The control unit <NUM> may output a final diagnosis result through the display <NUM>. The final diagnosis result may include a message indicating that no lithium nrecinitation abnormality occurs.

Meanwhile, if the judgment in Step S270 is NO, the control unit <NUM> may further perform a charge/discharge cycle to diagnose a lithium precipitation abnormality.

A diagnosis logic for diagnosing a lithium precipitation abnormality performed by the control unit <NUM> in a <NUM>th charge/discharge cycle and subsequent charge/discharge cycles is substantially the same as described above.

Hereinafter, a process performed by the control unit <NUM> in the <NUM>th to nth charge/discharge cycles will be generalized and described with reference to <FIG>.

In Step S280, the control unit <NUM> starts a kth (k is a natural number of <NUM> to n) charge/discharge cycle. Conditions of the kth charge/discharge cycle are substantially the same as those of the <NUM>st charge/discharge cycle.

Subsequently, the control unit <NUM> determines a charge capacity (ChgAh[k]) and a discharge capacity (DchgAh[k]) during the kth charge/discharge cycle for the battery <NUM> in Step S290, and determines a capacity difference (dAh[k]) corresponding to the difference between the charge capacity (ChgAh[k]) and the discharge capacity (DchgAh[k]) in Step S300.

Subsequently, in Step S310, the control unit <NUM> determines a kth capacity difference change amount (△dAh[k]) by subtracting the capacity difference (dAh[k]) of the kth charge/discharge cycle from a capacity difference (dAh[k-<NUM>]) of a k-<NUM>th charge/discharge cycle.

Subsequently, in Step S320, the control unit <NUM> judges whether the kth capacity difference change amount (△dAh[k]) is greater than a reference value. Preferably, the reference value may be <NUM>, but the present disclosure is not limited thereto.

If the judgment in Step S320 is YES, in Step S330, the control unit <NUM> updates the accumulated capacity difference change amount by adding the kth capacity difference change amount (△dAh[k]) to the k-<NUM>th accumulated capacity difference change amount ( <MAT>) and determine the updated value as a kth accumulated capacity difference change amount ( <MAT>).

Meanwhile, if the judgment in Step S320 is NO, in Step S340, the control unit <NUM> does not add the kth capacity difference change amount (△dAh[k]) to the k-<NUM>th accumulated capacity difference change amount ( <MAT>) and assigns the initial value of <NUM> to the kth accumulated capacity difference change amount ( <MAT>).

After Step S330 and Step S340, Step S350 is performed.

In Step S350, the control unit <NUM> judges whether the kth accumulated capacity difference change amount ( <MAT>) is greater than or equal to a threshold value.

If the judgment in Step S350 is YES, in Step S360, the control unit <NUM> may diagnose that a lithium precipitation abnormality occurs inside the battery <NUM>, and output the diagnosis result through the display <NUM>. Preferably, the diagnosis result includes a warning message indicating that a lithium precipitation abnormality occurs. In Step S360, the control unit <NUM> may output the diagnosis result including a warning message through the display <NUM> and then terminate the diagnosis process.

If the judgment in Step S350 is NO, that is, if the kth accumulated capacity difference change amount ( <MAT>) is less than the threshold value (or, is <NUM>), the control unit <NUM> judges whether the index k for the charge/discharge cycle is identical to k in Step S370. Here, n is the total number of charge/discharge cycles that can be performed to diagnose whether lithium precipitation occurs inside the battery <NUM>.

If the judgment in Step S370 is YES, since the charge/discharge cycles for diagnosing lithium precipitation are completely performed, it is finally diagnosed that no lithium precipitation abnormality occurs inside the battery <NUM>, and the process is terminated. The control unit <NUM> may output the final diagnosis result through the display <NUM>. The final diagnosis result may include a message indicating that no lithium precipitation abnormality occurs.

Meanwhile, if the judgment in Step S370 is NO, the control unit <NUM> increases the index k of the charge/discharge cycle by <NUM> to further perform a charge/discharge cycle in order to diagnose a lithium precipitation abnormality, and then returns the process to S280. Thus, Steps S280 to S370 are periodically repeated until the index k of the charge/discharge cycle becomes n.

According to an embodiment of the present disclosure, when the capacity difference change amount calculated in the present charge/discharge cycle is less than or equal to the reference value, the accumulated capacity difference change amount calculated until the previous cycle is initialized to <NUM>. In addition, if the capacity difference change amount calculated in the present charge/discharge cycle is greater than the reference value, the present capacity difference change amount is added to the previous accumulated capacity difference change amount. As a result, the accumulated capacity difference change amount increases. The previous accumulated capacity difference change amount has <NUM> or a positive value. If the accumulated capacity difference change amount has a positive value, capacity difference change amounts greater than the reference value calculated in consecutive charge/discharge cycles are accumulated. In addition, while the capacity difference change amounts being accumulated, if the capacity difference change amount decreases to the reference value or below in a specific charge/discharge cycle, the accumulated capacity difference change amount is initialized to <NUM>. By applying this logic, the accumulated capacity difference change amount may be regarded as a kind of quantitative index that measures a lithium precipitation abnormality. That is, if the capacity difference change amount is greater than the reference value, it means that there is a possibility of lithium precipitation. In addition, if the accumulated capacity difference change amount increases to the threshold value or above while continuously satisfying the condition in which the capacity difference change amount exceeds the reference value in a plurality of time-sequentially consecutive charge/discharge cycles, this means that the possibility of lithium precipitation is high as much. The present disclosure has technical significance in that the possibility of lithium precipitation is quantified using a factor, called an accumulated capacity difference change amount.

<FIG> is a graph showing the change in data measured in an experimental example to which a battery abnormality diagnosing method according to an embodiment of the present disclosure is applied.

In this experimental example, a pouch-type lithium polymer battery is used. The lithium polymer battery selected for the experiment is deteriorated and in a state where lithium starts to precipitate on the negative electrode. The present capacity of the lithium polymer battery, which reflects the degree of deterioration, is approximately <NUM> Ah. The charging condition of the charge cycle is CC (constant current)-CV (constant voltage) charging. When a CC charging target voltage is reached, the CC charging is terminated and converted into CV charging. When the CV charging current reaches a target current, the charging is terminated. The discharging condition of the discharge cycle is CC discharging, and the discharging is terminated when the discharging is performed as much as a given discharge capacity. The temperature condition of the charge cycle and the discharge cycle is <NUM>. The reference value, which is the criterion for determining whether or not to integrate the capacity difference change amount, is <NUM>, and the threshold value, which is the criterion for a diagnosing lithium precipitation abnormality, is set to <NUM> Ah.

A sense resistor is used as the current measuring unit <NUM>. The analog voltage measured at both ends of the sense resistor is input to the I/O interface of the control unit <NUM>. The control unit <NUM> includes a circuit that amplifies a voltage signal input through the I/O interface and converts the amplified analog signal into a digital signal. The current value measured through this circuit has a difference (offset) from the actual current value. In this experimental example, the discharge current measurement value has a larger error than the actual value. Accordingly, the discharge capacity may be greater than the charge capacity according to the index of the charge/discharge cycle.

Graph ① is a graph showing the measurement results of the charge capacity (ChgAh[k]) and the discharge capacity (DChgAh[k]) for each charge/discharge cycle. The charge capacity (ChgAh[k]) and the discharge capacity (DChgAh[k]) are calculated by integrating the current values measured through the sense resistor. Due to an error of the discharge current measurement value, the discharge capacity is greater than the charge capacity from the <NUM>th discharge cycle.

Graph ② is a graph showing the capacity difference (dAh[k]) for each charge/discharge cycle. Seeing Graph ①, since the discharge capacity is greater than the charge capacity from the <NUM>th charge/discharge cycle, the capacity difference (dAh[k]) becomes a negative value from the <NUM>th cycle.

Graph ③ is a graph showing a capacity difference change amount (△dAh[k]) for each charge/discharge cycle. The indices of charge/discharge cycles in which the capacity difference change amount (△dAh[k]) is a positive number are <NUM> to <NUM>, <NUM> to <NUM>, and <NUM>. The indices of charge/discharge cycles in which the capacity difference change amount (△dAh[k]) is a negative number are <NUM> to <NUM> and <NUM>.

Graph ④ is a graph showing an accumulated capacity difference change amount ( <MAT>) for each charge/discharge cycle. The index of a charge/discharge cycle in which the capacity difference change amount (△dAh[k]) is a positive number is <NUM> to <NUM>. Therefore, as the capacity difference change amounts (△dAh[k]) of the <NUM>th to <NUM>th charge/discharge cycles are accumulated, the accumulated capacity difference change amount ( <MAT>) increases. In addition, when the capacity difference change amount of the <NUM>th charge/discharge cycle is accumulated, the accumulated capacity difference change amount ( <MAT>) exceeds the threshold value of <NUM> Ah. Therefore, performing the <NUM>th charge/discharge cycle, the control unit <NUM> diagnoses that a lithium precipitation abnormality occurs inside the battery, outputs the diagnosis result through the display <NUM>, and terminates the diagnosis process. Since lithium is precipitated on the negative electrode of the lithium polymer battery used in this experiment, it may be found that the diagnostic accuracy of the present disclosure is high.

<FIG> is a graph showing the change in data measured in another experimental example to which the battery abnormality diagnosing method according to an embodiment of the present disclosure is applied.

In <FIG>, Graph ① is the same as Graph ① of the experimental example described above. Graph ①' is a graph showing the measurement results of the charge capacity (ChgAh[k]) and the discharge capacity (DchgAh[k]) when a current measuring unit having a current measurement value error different from that of the experimental example described above is used. In this experimental example, the error of the discharge current measurement value is larger than that of the experimental example described above. Therefore, the graph of the discharge capacity (DchgAh[k]) is shifted upward compared to the experimental example described above.

Graphs ② and ②' are graphs showing a capacity difference (dAh[k]) for each charge/discharge cycle, Graphs ③ and ③' are graphs showing a capacity difference change amount (△dAh[k]) for each charge/discharge cycle, and Graphs ④ and ④' are graphs showing an accumulated capacity difference change amount ( <MAT>) for each charge/discharge cycle.

Graphs ②③ and ④ are calculated using the data of Graph ①, and Graphs ②', ③' and ④' are calculated using the data of Graph ①'.

As shown in <FIG>, Graphs ②, ③, and ④ and Graphs ②', ③', and ④' are substantially the same. Therefore, even if the discharge current value has a measurement error, the control unit <NUM> performs the <NUM>th charge/discharge cycle regardless of the magnitude of the error, then diagnoses that a lithium precipitation abnormality occurs inside the battery, outputs the diagnosis result through the display <NUM>, and terminates the diagnosis process. From these experimental results, it may be found that the present disclosure can reliably diagnose a lithium precipitation abnormality regardless of the error of the current measurement value.

Preferably, the battery abnormality diagnosing apparatus <NUM> according to an embodiment of the present disclosure may be included in a diagnosing system for diagnosing whether the battery <NUM> is abnormal. The diagnosing system may be operated by an electric vehicle maintenance shop, a battery manufacturer, or a battery maintenance company.

Preferably, the diagnosing system may be used for diagnosing abnormality of a battery installed in an electric vehicle or an energy storage system, or for diagnosing abnormality of a battery of a newly developed model produced by a battery manufacturer. In particular, in the latter case, before commercializing a battery of a newly developed model, the battery abnormality diagnosing apparatus <NUM> can be used to examine whether the battery contains a structural weakness that causes lithium precipitation.

Alternatively, the battery abnormality diagnosing apparatus <NUM> may be included in a control element of a system in which the battery <NUM> is installed.

In one example, the battery abnormality diagnosing apparatus <NUM> may be included in a control system of an electric vehicle. In this case, the battery abnormality diagnosing apparatus <NUM> may collect data on the charge capacity and discharge capacity of the battery in the process of charging and discharging the battery mounted in the electric vehicle, diagnose a lithium precipitation abnormality using the collected data, and output the diagnosis result to an integrated control display of the electric vehicle.

In the present disclosure, the electric vehicle refers to a vehicle driven by a motor, such as an electric vehicle, a hybrid electric vehicle, or a plug-in hybrid vehicle. The vehicle may be two-wheeled, three-wheeled or four-wheeled.

In another example, the battery abnormality diagnosing apparatus <NUM> may be included in a control system of an energy storage system. In this case, the battery abnormality diagnosing apparatus <NUM> may collect data on the charge capacity and discharge capacity of the battery in the process of charging and discharging the energy storage system, diagnose a lithium precipitation abnormality using the collected data, and output the diagnosis result through a display of an integrated management computer accessible by an operator.

Users of electric vehicles or operators of energy storage systems may take appropriate safety measures when the diagnosis result of lithium precipitation abnormality is output through the display. In one example, a user of an electric vehicle may visit a maintenance shop and receive an inspection. In another example, an operator of an energy storage system may replace a corresponding battery with a new battery.

In the present disclosure, the control unit <NUM> may be a control circuit. The control unit <NUM> may optionally include a processor, an application-specific integrated circuit (ASIC), other chipsets, logic circuits, registers, communication modems, data processing devices, etc. known in the art to execute the various control logics described above. Also, when the control logic is implemented as software, the control unit <NUM> may be implemented as a set of program modules. At this time, the program module may be stored in a memory and executed by the processor. The memory may be provided inside or outside the processor, and may be connected to the processor by various well-known computer components. Also, the memory may be included in the storage unit <NUM> of the present disclosure. Also, the memory generically refers to a device that stores information regardless of the type of device, and does not refer to a specific memory device.

One or more of the various control logics of the control unit <NUM> are combined, and the combined control logics may be written in a computer-readable code system and recorded on a computer-readable recording medium. The type of the recording medium is not particularly limited as long as it can be accessed by a processor included in a computer. As an example, the recording medium includes at least one selected from the group including a ROM, a RAM, a register, a CD-ROM, a magnetic tape, a hard disk, a floppy disk, and an optical data recording device. In addition, the code system may be distributed and stored and executed in computers connected through a network. In addition, functional programs, codes and code segments for implementing the combined control logics may be easily inferred by programmers in the art to which the present disclosure belongs.

In describing various embodiments of the present disclosure, elements named '. unit' should be understood as functionally distinct elements rather than physically distinct elements. Thus, each component may be selectively integrated with other components or each component may be divided into sub-components for efficient execution of control logic(s). However, it is obvious to those skilled in the art that even if the components are integrated or divided, if the same function can be recognized, the integrated or divided components should also be interpreted as falling within the scope of the present disclosure.

Claim 1:
A battery abnormality diagnosing apparatus, comprising:
a current measuring unit configured to measure a charging current or a discharging current of a battery; and
a control unit operably coupled with the current measuring unit and configured to diagnose a lithium precipitation abnormality while performing a plurality of charge/discharge cycles for the battery,
characterised in that the control unit is configured to receive a current measurement value from the current measuring unit in a kth (k is a natural number greater than or equal to <NUM>) charge/discharge cycle to calculate a charge capacity and a discharge capacity, determine a capacity difference corresponding to a difference between the charge capacity and the discharge capacity, determine a kth capacity difference change amount by subtracting the capacity difference of the kth charge/discharge cycle from a capacity difference of a k-<NUM>th charge/discharge cycle, update an accumulated capacity difference change amount by adding the kth capacity difference change amount to the accumulated capacity difference change amount, and diagnose that a lithium precipitation abnormality occurs when the updated accumulated capacity difference change amount is greater than or equal to a threshold value.