Patent Description:
In the field of baby or safety gates, adjustable gates are configured to fit within a conventional door frame as a popular and effective means of preventing children or pets from entering certain areas. Such areas may contain, for example, potentially hazardous or breakable items that parents and/or homeowners desire to restrict from children or pet interaction. Baby gates are typically constructed of metal, plastic, and/or wood, and can be expanded to fit in a range of doorway widths. They may be designed for use indoors or outdoors, and may be either hardware or pressure-mounted. Such gates are also frequently used to contain small pets.

Pressure-mounted gates are typically held in place by friction when such gates are installed against walls on either side, while hardware-mounted gates are screwed into the wall studs and are operable to swing fully open, in a similar fashion as a door. Conventional pressure-mounted gates, hardware-mounted gates, and mesh retractable gates can be customized to fit wide and/or irregularly shaped openings. In one class of prior art gates, closely-spaced, vertical bars are attached to a supporting structure, and the supporting structure may be adjusted to a width of the door frame. The vertical bars may be made of metal or wood, and are permanently attached to the supporting structure of the gate. For example, vertical bars made of metal may be welded to a metal support structure. Alternatively, vertical bars made of wood may be fastened to a wooden support structure before being shipped or otherwise provided to a consumer.

While welding or fastening the vertical bars to the supporting structure may result in a solidly constructed, rigid gate, the use of such unitary structures can be costly and inconvenient for both the manufacturer and the user. Since the vertical bars are thin, a plurality of vertical bars must be used to serve as a sufficient barrier to prevent children or pets from squeezing through the bars, but when skilled laborers or expensive machines are used to perform the welding or fastening procedures, a greater number of bars translates to a greater cost and time to manufacture each gate. Further, these pre-constructed, unitary gates increase the box size and shipping costs associated with shipping the gates once they are constructed. The document <CIT> discloses a gate assembly comprising a support assembly, the support assembly comprising a first support including a lower end and an upper end having a latch assembly disposed thereon;a second support including a lower end; and a base positioned below the first support and the second support, a gate, the gate comprising an upper rail; a lower rail; and a plurality of posts disposed orthogonally with respect to the upper rail and the lower rail,wherein the gate is rotatably attached to the support assembly.

Therefore, what is needed is a gate that addresses one or more of the drawbacks of existing gates.

Aspects of the present invention are set out in the appended claims, with dependent claims reciting optional features. In one aspect, a gate assembly comprises a support assembly and a gate according to claim <NUM>.

In some embodiments, the first flange and the second flange comprise a U-shaped cross section. In some embodiments, at least four of the plurality of posts are removably engaged with the upper rail and the lower rail by a plurality of post fasteners. In some embodiments, the first support comprises a first upper spindle assembly and the second support comprises a second upper spindle assembly. In some embodiments, the base comprises a first lower spindle assembly secured to the first end of the base and a second lower spindle assembly secured to the second end of the base. In some embodiments, the first upper spindle assembly, the second upper spindle assembly, the first lower spindle assembly, and the second lower spindle assembly are configured to secure the gate assembly to a wall of an opening. In some embodiments, the first flange comprises a length L4 and the base comprises a length L3, and ratio between the length L4 and the length L3 (L4/L3) is between about <NUM> and about <NUM>. In some embodiments, a plurality of auxiliary panels are secured to the support assembly.

In some embodiments the gate comprises a lower rail secured with the base.

In some embodiments, the gate assembly further comprises a plurality of extension assemblies configured to be removably attached with the support assembly, and each of the plurality of extension assemblies add between about <NUM> and about <NUM> to a width of the gate assembly. In some embodiments, each of the plurality of extension assemblies comprise an upper coupler, a lower coupler, an extension post, an upper extension housing, and a lower extension housing. In some embodiments, the extension posts comprise a greater diameter than the plurality of posts. In some embodiments, a spindle assembly is positioned within each of the upper and lower couplers. In some embodiments, the upper rail of the gate comprises an opening mechanism that is configured to attach with a latch assembly on the first support to lock the gate in place on the support assembly.

In another aspect, a kit according to claim <NUM> is proposed.

In some embodiments, the kit further includes a plurality of extension assemblies. In some embodiments, the plurality of extension assemblies each add between about <NUM> and about <NUM> to a width of the gate assembly. In some embodiments, the first support, the second support, the base, the upper rail, the lower rail, and the plurality of posts are configured to extend substantially parallel to each other in the kit for the gate assembly. In some embodiments, the base comprises a length L3 and the gate comprises a width WF, and the length L3 is larger than the width WF. In some embodiments, the first support comprises a length L1 and the base comprises a length L3, and a ratio between the length L3 and the length L1 (L3/L1) is at least <NUM>.

The following discussion and accompanying figures disclose various embodiments or configurations of a knock down gate and kit for assembly thereof that is capable of being secured between two static structures, such as walls, or within a doorway. Although embodiments of a knock down gate assembly are disclosed that are specific to pressure-mounted based securement of the gate, concepts associated with embodiments of the assembly may be implemented with a wide variety of baby gate assemblies, including doorway-based gates, banister gates including baby gates intended to be used at the top or bottom of stairwells, swing-open gates, pressure-fit gates, hardware-retaining gates, lockable gates, or any other type of gate that prevents ingress or egress of a baby, toddler, or pet from one room to another or from one space to another space. Accordingly, concepts described herein may be utilized in a variety of products and in a variety of applications within the scope of the appended claims.

The term "about," as used herein, refers to variations in the numerical quantity that may occur, for example, through typical measuring and manufacturing procedures used for knock down gate assembly manufacturing, or other articles of manufacture that may include embodiments of the disclosure herein, through inadvertent error in these procedures, through differences in the manufacture, source, or purity of the ingredients used to make the compositions or mixtures or carry out the methods, and the like. Throughout the disclosure, the terms "about" and "approximately" refer to a range of values ± <NUM>% of the numeric value that the term precedes. As noted herein, all ranges disclosed within this application are inclusive of the outer bounds of the range.

Referring to <FIG>, a knock down gate assembly <NUM> is shown in a disassembled state. The gate assembly <NUM> is formed from steel. However, it is contemplated that the gate assembly <NUM> can be formed from any type of metal, e.g., aluminum, iron, etc. Further, in some embodiments, the gate assembly <NUM> can be formed from plastic, wood, other metals or metal alloys, combinations thereof, or any other alternative material. It is contemplated that the gate assembly <NUM> can be formed from any suitable material. The knock down gate assembly <NUM> comprises a gate <NUM> and a support assembly <NUM>. The support assembly <NUM> comprises a first support <NUM>, a second support <NUM>, and a base <NUM>, and the first support <NUM>, the second support <NUM>, and the base <NUM> are hollow. As illustrated in <FIG>, the first support <NUM> is substantially straight and vertical and comprises a first upper end <NUM> and a first lower end <NUM> adjacent the base <NUM>. Similarly, the second support <NUM> is substantially vertical and vertical and comprises a second upper end <NUM> and a second lower end <NUM>. The first support <NUM> and the second support <NUM> comprise a generally rectangular cross-section. However, in some embodiments, the first support <NUM> and the second support <NUM> may comprise a non-rectangular cross-section, e.g., circular, oval, square, elliptic, triangular, etc..

Still referring to <FIG>, the first upper end <NUM> of the first support <NUM> comprises a latch assembly <NUM> thereon. The latch assembly <NUM> is configured to interact with an opening mechanism or handle assembly <NUM> to secure the gate assembly <NUM> in a closed state. The latch assembly <NUM> comprises a latch housing <NUM> having a first ribbed surface <NUM> and a protrusion <NUM> extending outwardly from the latch housing <NUM> below the first ribbed surface <NUM>. The protrusion <NUM> comprises a generally triangular cross section. In some embodiments, the protrusion <NUM> may have a square, rectangular, circular, or oval cross-section. As will be discussed in further detail below, the protrusion <NUM> acts as a key to secure the handle assembly <NUM> to the latch assembly <NUM> (see <FIG> and <FIG>). Opposite the protrusion <NUM>, the latch assembly <NUM> also comprises a first upper housing <NUM> protruding out from a side of the first support <NUM>, opposite the gate <NUM>. The first upper housing <NUM> defines a first upper slot <NUM> having a rectangular cross-section. The first upper slot <NUM> extends into the latch assembly <NUM> of the first support <NUM>. The first support <NUM> also comprises a first support aperture <NUM> that extends through the side of the first support <NUM>, opposite the gate <NUM> (see <FIG>). The first support aperture <NUM> is configured to align with a first base aperture <NUM> on the base <NUM> and receive a first support fastener <NUM> therethrough. The first support fastener <NUM> is configured to secure the first support <NUM> to the base <NUM>.

Still referring to <FIG>, the second upper end <NUM> of the second support <NUM> comprises a mounting assembly <NUM> thereon. The mounting assembly <NUM> is configured to secure the gate <NUM> to the support assembly <NUM>. The mounting assembly <NUM> comprises a mounting housing <NUM> having a ledge <NUM> that extends outwardly on a side of the second support <NUM> facing the gate <NUM>. The ledge <NUM> comprises a mounting sleeve <NUM> extending upwardly therefrom. The mounting sleeve <NUM> is generally cylindrical and comprises a passageway <NUM> therethrough, and the mounting sleeve <NUM> comprises two sleeve protrusions or tips <NUM> extending from a top edge of the mounting sleeve <NUM> on diametrically opposed sides of the mounting sleeve <NUM> (only one tip <NUM> shown in <FIG>). Further, the mounting sleeve <NUM> comprises a radial flange (not shown) extending within the passageway <NUM> of the mounting sleeve <NUM>. The gate <NUM> is configured to be secured on the mounting sleeve <NUM>, and the mounting sleeve <NUM> allows the gate <NUM> to rotate about the support assembly <NUM>. The sleeve protrusions or tips <NUM> assist with the rotation of the gate <NUM> when the gate <NUM> is secured to the support assembly <NUM>, i.e., the tips <NUM> act as a bearing for the gate <NUM> to rotate on. As illustrated in <FIG>, the mounting assembly <NUM> also comprises a spring <NUM>, a washer <NUM>, and a mounting fastener <NUM> therein that assists with securing the gate <NUM> to the mounting assembly <NUM>. Opposite the ledge <NUM>, the mounting assembly <NUM> also comprises a second upper housing <NUM> protruding out from a side of the mounting assembly <NUM> opposite the gate <NUM>. The second upper housing <NUM> defines a second upper slot <NUM> having a rectangular cross-section. The second upper slot <NUM> extends into the mounting housing <NUM> of the second support <NUM>. Similar to the first support <NUM>, the second support <NUM> also comprises a second support aperture <NUM> that extends through a side of the second support <NUM>, opposite the gate <NUM>. The second support aperture <NUM> is configured to align with a second base aperture <NUM> on the base <NUM> and receive a second support fastener <NUM> therethrough. The second support fastener <NUM> is configured to secure the second support <NUM> to the base <NUM>.

Still referring to <FIG>, the base <NUM> extends along the bottom of the gate assembly <NUM> and comprises a first end <NUM> adjacent the first support <NUM> and a second end <NUM> adjacent the second support <NUM>. As illustrated in <FIG>, the base <NUM> is substantially straight and extends horizontally along the bottom of the gate assembly <NUM> (see <FIG>). During use, the base <NUM> is positioned on the floor, ground, or a staircase. Similar to the first support <NUM> and the second support <NUM>, the base <NUM> comprises a rectangular cross-section. However, in some embodiments, the base <NUM> can include a square, circular, oval, triangular, or irregular cross-section. As further illustrated in <FIG>, the base <NUM> comprises a first flange <NUM> adjacent the first end <NUM> of the base <NUM> and a second flange <NUM> adjacent the second end <NUM> of the base. The first flange <NUM> comprises a U-shaped cross-section defining a first channel <NUM> therein. Similarly, the second flange <NUM> also comprises a U-shaped cross-section defining a second channel <NUM> therein. In some embodiments, the first flange <NUM> and the second flange <NUM> may comprise a rectangular cross-section. As discussed above, on a side of the first flange <NUM>, opposite the gate <NUM>, the first flange <NUM> comprises the first base aperture <NUM> extending therethrough. Further, on a side of the second flange <NUM>, opposite the gate <NUM>, the second flange <NUM> comprises the second base aperture <NUM> extending therethrough. As noted herein, the first base aperture <NUM> and the second base aperture <NUM> only extend through one side of the flange <NUM>, <NUM>, i.e., the side opposite the gate <NUM>. In some embodiments, the first base aperture <NUM> and the second base aperture <NUM> extend through both sides of the first flange <NUM> and the second flange <NUM>, respectively. In some embodiments, the first flange <NUM> and the second flange <NUM> are welded to the base <NUM>. However, it is contemplated that the first flange <NUM> and the second flange <NUM> can be secured to the base <NUM> in any known fastening way.

Still referring to <FIG>, the first end <NUM> of the base <NUM> comprises a first lower housing <NUM> defining a first lower slot <NUM>. The first lower slot <NUM> comprises a rectangular cross section. The second end <NUM> of the base <NUM> comprises a second lower housing <NUM> defining a second lower slot <NUM>. The second lower slot <NUM> also comprises a rectangular cross section. As will be discussed in greater detail below, the first lower slot <NUM> and the second lower slot <NUM> are similar to the first upper slot <NUM> and the second upper slot <NUM>. Further, the base <NUM> comprises a gate aperture <NUM> adjacent the second flange <NUM> (<FIG>). The gate aperture <NUM> extends through a side of the base <NUM> that faces the gate <NUM>. As discussed below, the gate aperture <NUM> is configured to receive a portion of the gate <NUM> therein. As noted herein, the gate aperture <NUM> only extends through one side of the base <NUM>.

Referring specifically to <FIG>, the first support <NUM> comprises a length L1, the second support <NUM> comprises a length L2, and the base <NUM> comprises a length L3. Further, as illustrated in <FIG>, the first flange <NUM> of the base <NUM> comprises a length L4 and the second flange <NUM> of the base <NUM> comprises a length L5. In some embodiments, the length L1 and the length L2 may be equal. Furthermore, in some embodiments, the length L1 may be greater or smaller than the length L2. Still further, in some embodiments, the length L4 can be equal to the length L5. Further, in some embodiments, the length L4 may be greater or smaller than the length L5.

In some embodiments, the length L1 and the length L2 are between about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>). In some embodiments, the length L3 is between about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>). In some embodiments, the length L4 and the length L5 are between about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>), or about <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>).

In some embodiments, a ratio between the length L4 and the length L3 (L4/L3) is between about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM>, or about <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>. In some embodiments, a ratio between the length L5 and the length L3 (L5/L3) is between about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM>, or about <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>.

In some embodiments, a ratio between the length L4 and the length L1 (L4/L1) is between about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about. <NUM>, or about. <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>. In some embodiments, a ratio between the length L5 and the length L2 (L5/L2) is between about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about. <NUM>, or about. <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>.

In some embodiments, a ratio between the length L3 and the length L1 (L3/L1) is between about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM>, or at least. <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>. In some embodiments, a ratio between the length L3 and the length L2 (L3/L2) is between about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM> and about <NUM>, or about <NUM>, or at least. <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>, or at least <NUM>.

Referring back to <FIG>, the gate <NUM> comprises an upper rail <NUM> and a lower rail <NUM>. The upper rail <NUM> and the lower rail <NUM> are disposed at opposing ends of the gate <NUM>, and each includes a plurality of post receiving apertures <NUM>. The post receiving apertures <NUM> are sized and shaped to receive ends of a plurality of posts <NUM>, which are generally disposed orthogonally with respect to the upper rail <NUM> and the lower rail <NUM>. The plurality of posts <NUM> may comprise a plurality of fastening posts <NUM> and a plurality of cylindrical posts <NUM>. As noted herein, the upper rail <NUM>, the lower rail <NUM>, and the plurality of posts <NUM> are substantially hollow.

Referring to the specific orientation shown in <FIG>, a first and second cylindrical post 260a, 260b are disposed at a far-left side of the gate <NUM>, and a third cylindrical post 260c is disposed between the plurality of fastening posts <NUM>. The plurality of cylindrical posts <NUM> aid in assembly of the gate <NUM>, as discussed in greater detail hereinafter below. The plurality of cylindrical posts <NUM> are inserted into the post receiving apertures <NUM> that are the same size as the post receiving apertures <NUM> that receive the fastening posts <NUM>. As noted herein, the gate <NUM> comprises three cylindrical posts <NUM> and four fastening posts <NUM>. However, it is contemplated that the gate <NUM> can comprise any number of cylindrical posts <NUM> and/or fastening posts <NUM>. For example, in some embodiments, the third cylindrical post 260c may be a fastening post <NUM> or all of the posts may be cylindrical posts 260c or fastening posts <NUM>.

Still referring to <FIG>, a plurality of post fasteners <NUM> are shown, which may be bolts, screws, or other fasteners known to those of ordinary skill in the art. The post fasteners <NUM> may be inserted into the upper rail <NUM> and the lower rail <NUM>, and engage with the fastening posts <NUM>. In the present embodiment, the gate <NUM> comprises four fastening posts <NUM> that engage with the post fasteners <NUM>. However, as discussed above, the gate <NUM> may comprise more or fewer fastening posts <NUM>. As noted herein, the plurality of cylindrical posts <NUM> are not fastened to the rails <NUM>, <NUM>; rather, upper and lower ends of the plurality of cylindrical posts <NUM> are retained within the post receiving apertures <NUM> when the rails <NUM>, <NUM> are fastened to the plurality of fastening posts <NUM>. In alternative embodiments, more or all of the plurality of cylindrical posts <NUM> are constructed as fastening posts <NUM>, and are rigidly fastened to the rails <NUM>, <NUM> via the post fasteners <NUM>, adhesive, or another means of fastening.

As noted herein the fastening posts <NUM> may comprise the same diameter as the cylindrical posts <NUM>. As a result, the sizes of the post receiving apertures <NUM> are consistent to snugly or fittingly receive whichever of the plurality of posts <NUM> is being inserted into each post receiving aperture <NUM>. While the diameters of the plurality of posts <NUM> are the same in the present embodiment, it is contemplated that alternative diameters of the plurality of posts <NUM> may be practiced. Further, alternative post configurations are also contemplated, and the plurality of posts <NUM> may have other, non-circular cross sections or cross-sections that vary in diameter along a length of the plurality of posts <NUM>. In some embodiments, one or more of the posts <NUM> may have a wave-like pattern along a length thereof. Furthermore, in some embodiments, the plurality of cylindrical posts <NUM> may comprise a first diameter and the plurality of fastening posts <NUM> may comprise a second diameter, different than the first diameter, i.e., the plurality of fastening posts <NUM> may have a larger diameter or a smaller diameter than the plurality of cylindrical posts <NUM>.

As further illustrated in <FIG>, the plurality of fastening posts <NUM> and the plurality of cylindrical posts <NUM> have the same vertical length, i.e., vertical direction in <FIG>. However, in alternative embodiments, the plurality of fastening posts <NUM> may be shorter or taller than the plurality of cylindrical posts <NUM>. In some embodiments, the plurality of cylindrical posts <NUM> may be shorter than the plurality of fastening posts <NUM>, allowing hardware to be inserted into the horizontal upper and lower rails <NUM>, <NUM> into the spaces in-line with the plurality of cylindrical posts <NUM>. The plurality of fastening posts <NUM> may be formed with internal threading to allow the post fasteners <NUM> to engage with the plurality of fastening posts <NUM>, which thereby retains the plurality of fastening posts <NUM> with the rails <NUM>, <NUM>. In one aspect, the internal threading may be formed directly on an internal surface of the plurality of fastening posts <NUM>. Alternatively, in another aspect, the internal threading may be achieved by welding, adhering, or otherwise coupling a threaded nut into one or both of the upper and lower ends of the plurality of fastening posts <NUM>. As discussed above, the plurality of cylindrical posts <NUM> are placed inside of the frame and "sandwiched" by the rails <NUM>, <NUM>. The gate <NUM> is preferably disposed in an orientation similar to that shown in <FIG> immediately before fastening and assembling the various components.

Still referring to <FIG>, the upper rail <NUM> comprises a first upper rail end <NUM> and a second upper rail end <NUM>, opposite the first upper rail end <NUM>. The opening mechanism or handle assembly <NUM> is positioned on the first upper rail end <NUM> of the upper rail <NUM>. The handle assembly <NUM> comprises a handle housing <NUM> and a handle sleeve <NUM>. The handle sleeve <NUM> comprises a grip <NUM> thereon. As illustrated in <FIG>, the handle sleeve <NUM> is configured to rotate about the handle housing <NUM> between a first configuration (see <FIG>), i.e., closed position, and a second configuration (see <FIG>), i.e., open position. As illustrated in <FIG>, the handle assembly <NUM> comprises a button <NUM> on both sides of the handle assembly <NUM> (only one button <NUM> is illustrated). The button <NUM> is configured to allow the handle sleeve <NUM> to move between the first configuration and the second configuration, i.e., a user presses both buttons <NUM> on both sides to move the handle sleeve <NUM> from the first configuration to the second configuration.

Still referring to <FIG>, the handle housing <NUM> further comprises an arm <NUM> extending outwardly therefrom. With reference specifically to <FIG>, the arm <NUM> extends outwardly from the left side of the handle housing <NUM> and comprises an arm slot <NUM> (see <FIG>) on both sides of the arm <NUM> (only one arm slot <NUM> shown in <FIG>) and an arm wall <NUM>. The arm slots <NUM> interact with internal cams (not shown) within the handle sleeve <NUM>. In particular, the arm slots <NUM> and the internal cams (not shown) are configurated such that the handle sleeve <NUM> linearly translates the arm wall <NUM>, away from the handle housing <NUM>, while the handle sleeve <NUM> rotates about the handle housing <NUM>. Therefore, the arm wall <NUM> is configurated to horizontally translate between a first configuration and a second configuration, depending on the first and second configuration of the handle sleeve <NUM>.

Referring to <FIG> and <FIG>, the arm wall <NUM> comprises a second ribbed surface <NUM> and a groove <NUM> positioned below the second ribbed surface <NUM>. The groove <NUM> has a generally triangular shape with an opening at the bottom. The groove <NUM> is configurated to mate with the protrusion <NUM> on the latch assembly <NUM> to lock the gate <NUM> in place on the support assembly <NUM>. As illustrated in <FIG>, the handle sleeve <NUM> comprises a sidewall <NUM> having an edge <NUM> with various splines and curves therein. Specifically, the sidewall <NUM> comprises a concave and convex edge.

Still referring to <FIG>, the upper rail <NUM> comprises an upper pin assembly <NUM> on the second upper rail end <NUM>. The upper pin assembly <NUM> comprises an upper pin housing <NUM> having a pin sleeve <NUM>. The pin sleeve <NUM> is generally cylindrical and defines a pin chamber <NUM>. An upper pin <NUM> extends through the pin chamber <NUM> and is also substantially cylindrical. During use, the upper pin <NUM> is configured to extend into the mounting sleeve <NUM> on the mounting assembly <NUM> of the second support <NUM>. In particular, the upper pin <NUM> extends into the passageway <NUM> of the mounting sleeve <NUM>, between the radial flange (not shown) of the mounting sleeve <NUM>. As a result of the upper pin <NUM> being positioned within the passageway <NUM> of the mounting sleeve <NUM>, the mounting sleeve <NUM> is positioned within the pin chamber <NUM> of the pin sleeve <NUM>. Therefore, as illustrated in <FIG>, once assembled, the mounting sleeve <NUM> is substantially or completely covered by the upper pin housing <NUM>, i.e., the pin sleeve <NUM>.

With continued reference to <FIG>, the lower rail <NUM> comprises a first lower rail end <NUM> and a second lower rail end <NUM>. As illustrated in <FIG>, the lower rail <NUM> comprises a clamp assembly <NUM> positioned on the first lower rail end <NUM> of the lower rail <NUM>. The clamp assembly <NUM> comprises a clamp housing <NUM> and a clamp <NUM> extending from the clamp housing <NUM>. The clamp <NUM> is configured to secure to or on the side of the base <NUM> facing the gate <NUM> (see <FIG>). The clamp <NUM> allows the gate <NUM> to be secured to the base <NUM> when the gate <NUM> is in the closed configuration, i.e., the handle assembly <NUM> is secured on the latch assembly <NUM>.

Still referring to <FIG>, the lower rail <NUM> further comprises a lower pin assembly <NUM> positioned on the second lower rail end <NUM> of the lower rail <NUM>. The lower pin assembly <NUM> comprises a lower pin housing <NUM> and a lower pin <NUM> extending from the lower pin housing <NUM>. As noted herein, the lower pin <NUM> is formed from steel. However, in some embodiments, the lower pin <NUM> may be formed from another metal or from plastic. The lower pin <NUM> is configured to be inserted through the gate aperture <NUM> in the base <NUM>. Therefore, the gate <NUM> is configured to rotate about the upper pin <NUM> and the lower pin <NUM> between the open position and the closed position.

As noted herein, the latch assembly <NUM>, the mounting assembly <NUM>, the handle assembly <NUM>, the upper pin assembly <NUM>, the lower pin assembly <NUM>, and the clamp assembly <NUM> are all formed from plastic, e.g., injection molding. In some embodiments, the latch assembly <NUM>, the mounting assembly <NUM>, the handle assembly <NUM>, the upper pin assembly <NUM>, the lower pin assembly <NUM>, and the clamp assembly <NUM> may be formed from metal, e.g., steel, aluminum, etc. (see <FIG>).

Still referring to <FIG>, the gate assembly <NUM> further includes a plurality of spindle assemblies <NUM>. In particular, the plurality of spindle assemblies <NUM> include a first upper spindle assembly 360a, a first lower spindle assembly 360b, a second upper spindle assembly 360c, and a second lower spindle assembly 360d. Each of the plurality of spindle assemblies <NUM> comprises a nut <NUM> and a threaded portion <NUM> attached to a latch or head portion <NUM>. The head <NUM> of the first upper spindle assembly 360a and the second upper spindle assembly 360c is substantially circular while the head <NUM> of the first lower spindle assembly 360b and the second lower spindle assembly 360d comprises a half circle or three-fourths circle such that it can be placed on the ground or floor. As illustrated in <FIG>, the threaded portion <NUM> of the first upper spindle assembly 360a is configured to be inserted into the first upper slot <NUM> of the first upper housing <NUM>, the threaded portion <NUM> of the second upper spindle assembly 360c is configured to be inserted into the second upper slot <NUM> of the second upper housing <NUM>, the threaded portion <NUM> of the first lower spindle assembly 360b is configured to be inserted into the first lower slot <NUM> of the first lower housing <NUM>, and the threaded portion <NUM> of the second lower spindle assembly 360d is configured to be inserted into the second lower slot <NUM> of the second lower housing <NUM>. The plurality of spindle assemblies <NUM> are configured to secure onto a door frame or wall of an opening. In some embodiments, the heads <NUM> of the plurality of spindle assemblies <NUM> may comprise a plastic covering in order to limit scratches on the door frame or wall. Further, in some embodiments, spindle housings (not shown) may be added within the first upper slot <NUM>, the second upper slot <NUM>, the first lower slot <NUM>, and the second lower slot <NUM> before the plurality of spindle assemblies <NUM> are respectively added therein. Alternative configurations of the plurality of spindle assemblies <NUM> are contemplated. For example, in some embodiments, the plurality of spindle assemblies <NUM> may be similar to the spindle assemblies disclosed in <CIT>. Alternative spindle assemblies may also be utilized, depending on the desired functionality of the gate assembly <NUM>.

Referring to <FIG>, the knock down gate assembly <NUM> is shown in a disassembled state with a plurality of extension assemblies <NUM>. Depending on the size of the doorway, opening, or stairway, the plurality of extension assemblies <NUM> may be added to the gate assembly <NUM> to increase the total width of the gate assembly <NUM>. Referring specifically to <FIG>, the left side of the gate assembly <NUM> comprises a first extension assembly 380a and the right side of the gate assembly <NUM> comprises a second extension assembly 380b. However, in some embodiments, only one side of the gate assembly <NUM> may comprise the extension assembly <NUM>. Further, in some embodiments, multiple extension assemblies <NUM> may be added to each side of the gate assembly <NUM>.

Still referring to <FIG>, each of the plurality of extension assemblies <NUM> comprises an upper coupler <NUM>, a lower coupler <NUM>, an extension post <NUM>, an upper extension housing <NUM>, and a lower extension housing <NUM>. The upper coupler <NUM> and the lower coupler <NUM> are substantially the same and are formed from metal, i.e., steel. Further, the upper coupler <NUM> and the lower coupler <NUM> are hollow and form a general rectangular prism. As illustrated in <FIG>, the upper coupler <NUM> is configured to be inserted into the first upper slot <NUM> and/or the second upper slot <NUM>. Similarly, the lower coupler <NUM> is configured to be inserted into the first lower slot <NUM> and the second lower slot <NUM>.

Still referring to <FIG>, the upper extension housings <NUM> and the lower extension housings <NUM> each comprises a housing portion <NUM> and a cylindrical portion <NUM> extending orthogonal to the housing portion <NUM>. The housing portions <NUM> are hollow and comprise a rectangular cross section that matches the shape of the upper coupler <NUM> and the lower coupler <NUM>. Specifically, each of the housing portions <NUM> comprise an extension passageway <NUM> extending therethrough. The cylindrical portions <NUM> are also hollow and each comprises an extension cavity <NUM> therein. As noted herein, the extension cavities <NUM> do not connect with the extension passageways <NUM>. Instead, the extension cavities <NUM> are configured to receive and retain the extension posts <NUM>. As noted herein, each of the lower extension housings <NUM> comprise an extension flange <NUM> extending from a bottom (with reference to <FIG>) of the housing portions <NUM>. The extension flanges <NUM> make contact with the floor or ground and level the lower extension housings <NUM> such that the extension cavity <NUM> is aligned with the first and second lower slots <NUM>, <NUM>. Therefore, once the upper couplers <NUM> and the lower couplers <NUM> are secured within the first and second upper slots <NUM>, <NUM> and the first and second lower slots <NUM>, <NUM>, respectively, the upper extension housings <NUM> and the lower extension housings <NUM> can slide on the remaining portion of the upper and lower couplers <NUM>, <NUM> that extend outwardly from the support assembly <NUM>.

Still referring to <FIG>, the extension posts <NUM> extend between the cylindrical portions <NUM> of the upper and lower extension housings <NUM>, <NUM>. The extension posts <NUM> are made of metal and are similar to the fastening posts <NUM> and/or the cylindrical posts <NUM> described above. In particular, the extension posts <NUM> have the same vertical length as the fastening posts <NUM> and the cylindrical posts <NUM>. However, in some embodiments, the extension posts <NUM> can have a longer or shorter vertical length than the fastening posts <NUM> and/or the cylindrical posts <NUM>. As illustrated in <FIG>, the extension posts <NUM> comprise a larger diameter than the fastening posts <NUM> and the cylindrical posts <NUM>. However, in alternative embodiments, the extension posts <NUM> may comprise the same diameter as the fastening posts <NUM> and/or the cylindrical posts <NUM>. During use, the extension posts <NUM> are configured to snuggly fit within the extension passageways <NUM> of the cylindrical portions <NUM> of the upper and lower extension housings <NUM>, <NUM>.

Still referring to <FIG>, if the plurality of extension assemblies <NUM> are used, the plurality of spindle assemblies <NUM> are configured to slide into the hollow portions of the upper couplers <NUM> and the lower couplers <NUM>, which, during use, are secured partially within the first and second upper slots <NUM>, <NUM> and the first and second lower slots <NUM>, <NUM> and partially within the upper and lower extension housings <NUM>, <NUM> (see <FIG>). Therefore, approximately half of each coupler <NUM>, <NUM> is secured within the slots <NUM>, <NUM>, <NUM>, <NUM> of the support assembly <NUM> and the other half of each coupler <NUM>, <NUM> is secured within the extension passageways <NUM> of the of the upper and lower extension housings <NUM>, <NUM>. As noted herein, the first upper slot <NUM>, the second upper slot <NUM>, the first lower slot <NUM>, and the second lower slot <NUM> may comprise a stop therein that limits the upper and lower couplers <NUM>, <NUM> from sliding too deep within the slots <NUM>, <NUM>, <NUM>, <NUM>. As discussed above, approximately half of each upper and lower coupler <NUM>, <NUM>, should be seen extending outwardly from each of the slots <NUM>, <NUM>, <NUM>, <NUM> after the upper and lower couplers <NUM>, <NUM> are slid into the slots <NUM>, <NUM>, <NUM>, <NUM>.

In some embodiments, one of the plurality of extension assemblies <NUM> can add about <NUM>" (<NUM>) to the width of the gate assembly <NUM>. In some embodiments, one of the plurality of extension assemblies <NUM> can add between about <NUM>" (<NUM>) and about <NUM>" (<NUM>) or between about <NUM>" (<NUM>) and about <NUM>" (<NUM>) to the width of the gate assembly <NUM>. In some embodiments, one of the plurality of extension assemblies <NUM> can add at least <NUM>" (<NUM>) or at least <NUM>" (<NUM>) to the width of the gate assembly <NUM>.

Referring to <FIG>, <FIG>, and <FIG>, a method of assembling the gate assembly <NUM> will now be described. All of the components illustrated in <FIG> should be laid flat along a surface in a similar orientation. In particular, the first support <NUM> should be aligned with the first flange <NUM> of the base <NUM> and the second support <NUM> should be aligned with the second flange <NUM> of the base <NUM>. The first support <NUM> and the second support <NUM> should be then urged onto the first and second flanges <NUM>, <NUM> of the base <NUM>, respectively. The first and second flanges <NUM>, <NUM> are configured to be slidingly retained within the hollow space of the first and second supports <NUM>, <NUM>, respectively. Once the first and second supports <NUM>, <NUM> are slid onto the first and second flanges <NUM>, <NUM> of the base <NUM>, the first support aperture <NUM> of the first support <NUM> and the first base aperture <NUM> of the base <NUM> should be aligned to receive the first support fastener <NUM>. Further, the second support aperture <NUM> of the second support <NUM> and the second base aperture <NUM> of the base <NUM> should be aligned to receive the second support fastener <NUM>. Once the first support fastener <NUM> and the second support fastener <NUM> are secured to the first support <NUM>, the second support <NUM>, and the base <NUM>, the support assembly <NUM> is assembled.

Referring to <FIG>, the support assembly <NUM> is illustrated in an assembled state. As illustrated in <FIG>, the first support <NUM> and the second support <NUM> completely cover the first flange <NUM> and the second flange <NUM>, respectively. In some embodiments, the first and second supports <NUM>, <NUM> are orthogonal to the base <NUM> once assembled, i.e., the first support <NUM> and the second support <NUM> are substantially parallel. However, in some embodiments, the first and second supports <NUM>, <NUM> may comprise an angle greater than <NUM>° with the base <NUM>, i.e., the first support <NUM> and the second support <NUM> diverge from one another.

Referring back to <FIG>, <FIG>, and <FIG>, during assembly, the upper rail <NUM> of the gate <NUM> should be positioned in a parallel fashion with the lower rail <NUM> of the gate <NUM> such that the post receiving apertures <NUM> are aligned. The fastening posts <NUM> should be aligned within their respective post receiving apertures <NUM>, and the post fasteners <NUM> may be inserted into fastener apertures <NUM> along the upper and lower rails <NUM>, <NUM>, although the post fasteners <NUM> preferably are not tightened at this stage in order to leave sufficient clearance to install the plurality of cylindrical posts <NUM>. The plurality of cylindrical posts <NUM> are aligned with the respective post receiving apertures <NUM> in a fashion similar to the configuration shown in <FIG> and <FIG>. Thereafter, the post fasteners <NUM>, which in the present embodiment are machine screws, are either inserted into the fastener apertures <NUM> and are tightened or already having been inserted into the fastener aperture <NUM> are simply tightened. Tightening of the post fasteners <NUM> draws the upper rail <NUM> and the lower rail <NUM> closer together, and retains the plurality of cylindrical posts <NUM> within the post receiving apertures <NUM>.

Referring to <FIG>, the gate <NUM> is illustrated in an assembled state. As illustrated in <FIG>, the plurality of posts <NUM> are securely fastened to the upper and lower rail <NUM>, <NUM>. In preferred embodiments, the plurality of posts <NUM> are substantially orthogonal with the upper and lower rails <NUM>, <NUM>. However, in alternative embodiments, the plurality of posts <NUM> may be slightly angled with respect to the upper and lower rails <NUM>, <NUM>.

Referring to <FIG>, the gate <NUM> and the support assembly <NUM> are shown assembled and in an exploded view. As illustrated in <FIG>, once the gate <NUM> and the support assembly <NUM> are assembled, the gate <NUM> can be attached to the support assembly <NUM>. In particular, the gate <NUM> is placed on the support assembly <NUM> such that the upper pin <NUM> of the upper pin assembly <NUM> is aligned with the passageway <NUM> of the mounting assembly <NUM>, i.e., the mounting sleeve <NUM> is positioned within the pin chamber <NUM>, and the lower pin <NUM> of the lower pin assembly <NUM> is aligned with the gate aperture <NUM> of the base <NUM>. The upper pin <NUM> of the upper pin assembly <NUM> is then urged into the passageway <NUM> of the mounting assembly <NUM> and the lower pin <NUM> of the lower pin assembly <NUM> is urged into the gate aperture <NUM> of the base <NUM> to secure the gate <NUM> to the support assembly <NUM>. As illustrate in <FIG>, once the gate <NUM> and the support assembly <NUM> are attached, the upper pin assembly <NUM> is positioned on the ledge <NUM> of the mounting assembly <NUM> and the lower pin assembly <NUM> is positioned on the base <NUM>. As discussed above, the gate <NUM> is rotatable about the support assembly <NUM>. Specifically, the upper pin <NUM> and the lower pin <NUM> create an axis of rotation that the gate <NUM> can rotate by. Therefore, the upper pin <NUM> is capable of rotating while positioned within the passageway <NUM> of the mounting assembly <NUM> and the lower pin <NUM> is capable of rotating while positioned within the gate aperture <NUM> of the base <NUM>. As noted herein, the spring <NUM>, the washer <NUM>, and the mounting fastener <NUM> may be secured within the mounting assembly <NUM> before or after the gate <NUM> is secured to the support assembly <NUM>. Once the gate <NUM> and the support assembly <NUM> are assembled, the plurality of spindle assemblies <NUM> may be secured within the slots <NUM>, <NUM>, <NUM>, <NUM> of the support assembly <NUM> and adjusted depending on the width of the opening that the gate assembly <NUM> is intended to span, as described in greater detail below.

Once the gate <NUM> and the support assembly <NUM> are secured together, the gate assembly <NUM> may be placed in an open or closed position. As noted herein, the open position is defined as any position in which the handle assembly <NUM> is not attached or secured to the latch assembly <NUM> on the first support <NUM> and access through the gate assembly <NUM> is allowed. Further, the closed position is defined as a position when the handle assembly <NUM> is secured to the latch assembly <NUM> on the first support <NUM> and access through the gate assembly <NUM> is not allowed. The user should not be able to walk through the support assembly <NUM> when the gate <NUM> is in the closed position. In some embodiments, the gate assembly <NUM> cannot be placed in a closed position until the gate assembly <NUM> has been secured within the opening. Therefore, in some embodiments, a small gap may exist between the arm <NUM> of the handle assembly <NUM> and the latch assembly <NUM> until the gate assembly <NUM> is tightly secured within the opening.

Referring now to the steps of installing the gate assembly <NUM> as shown in <FIG>, in a preferred embodiment, the gate assembly <NUM> is installed in a structurally sound opening. In some embodiments, the gate assembly <NUM> may be secured to a staircase opening. As discussed above, before placing the gate assembly <NUM> into the opening, the plurality of spindle assemblies <NUM> should be secured within the support assembly <NUM>. In particular, the threaded portion <NUM> of the first upper spindle assembly 360a should be inserted into the first upper slot <NUM> of the first upper housing <NUM>, the threaded portion <NUM> of the second upper spindle assembly 360c should be inserted into the second upper slot <NUM> of the second upper housing <NUM>, the threaded portion <NUM> of the first lower spindle assembly 360b should be inserted into the first lower slot <NUM> of the first lower housing <NUM>, and the threaded portion <NUM> of the second lower spindle assembly 360d should be inserted into the second lower slot <NUM> of the second lower housing <NUM>. In some embodiments, the threaded portions <NUM> of the plurality of spindle assemblies <NUM> may be fastened within the slots <NUM>, <NUM>, <NUM>, <NUM>. Further, in some embodiments, the threaded portions <NUM> of the plurality of spindle assemblies <NUM> may snap fit or slidingly engage with the slots <NUM>, <NUM>, <NUM>, <NUM> to secure the plurality of spindle assemblies <NUM> therein. Furthermore, in some embodiments, the threaded portions <NUM> may be simply inserted within the slots <NUM>, <NUM>, <NUM>, <NUM> and secured thereto. Once the plurality of spindle assemblies <NUM> are attached, the gate assembly <NUM> should be placed within the opening it is intended to occupy. An appropriate width may be achieved by adjusting one or more of the four spindle assemblies 360a, 360b, 360c, 360d. Each of the plurality of spindle assemblies <NUM> is capable of adjustment individually, and may be extended to varying lengths to allow for molding, uneven walls, etc. In particular, the nuts <NUM> can be rotated along the threaded portions <NUM> of the plurality of spindle assemblies <NUM> to increase the length that the plurality of spindle assemblies <NUM> extend from the support assembly <NUM>. Therefore, the plurality of spindle assemblies <NUM> should be adjusted until a desired width is achieved. It is preferred that the gate assembly <NUM> be secured tightly to the opening in order for the gate assembly <NUM> to achieve optimal performance.

Referring to <FIG>, the gate assembly <NUM> is illustrated in an installed state, attached to a door opening in the closed position, i.e., the user cannot walk through the gate assembly <NUM>. As illustrated in <FIG>, the handle assembly <NUM> is secured to the latch assembly <NUM> and the handle sleeve <NUM> is in the first configuration. With reference to <FIG>, <FIG>, and <FIG>, the arm wall <NUM> of the arm <NUM> of the handle assembly <NUM> is positioned against the latch assembly <NUM> on the first support <NUM>. Specifically, the protrusion <NUM> on the latch assembly <NUM> is secured within the groove <NUM> on the arm wall <NUM>, and the first ribbed surface <NUM> of the latch assembly <NUM> is in contact with the second ribbed surface <NUM> of the arm wall <NUM> in order to secure the handle assembly <NUM> to the latch assembly <NUM>. In the first configuration, the arm wall <NUM> is pressed firmly against the latch assembly <NUM> in order to apply additional pressure to gate assembly <NUM> and further lock the gate assembly <NUM> to the walls of the opening. This additional pressure helps to further secure the support assembly <NUM> to the opening, causing the gate assembly <NUM> to be sturdier within the opening. In addition to the handle assembly <NUM> securing the gate <NUM> to the support assembly <NUM>, the clamp <NUM> of the clamp assembly <NUM> secures the bottom of the gate <NUM> to the base <NUM> of the support assembly <NUM>. Further, incremental changes in how far the plurality of spindle assemblies <NUM> are spaced from the support assembly <NUM> can be made at any time by adjusting the nuts <NUM> to increase and/or decrease the tension.

Referring now to <FIG>, <FIG>, <FIG>, and <FIG>, in order to open the gate assembly <NUM>, the user should press the buttons <NUM> on the handle assembly <NUM> and rotate the handle sleeve <NUM> of the handle assembly <NUM> to the second configuration (see <FIG>). As discussed above, rotation of the handle sleeve <NUM> causes the arm wall <NUM> to linearly translate toward or away from the gate <NUM>. Therefore, as the user rotates the handle sleeve <NUM> to the second configuration, the arm wall <NUM> of the arm <NUM> will move away from the latch assembly <NUM>. As illustrated in <FIG>, the handle sleeve <NUM> is shown in the second configuration and a gap <NUM> exists between the arm wall <NUM> of the arm <NUM> and the latch assembly <NUM>. Once the handle sleeve <NUM> is positioned in the second configuration, the user should lift the handle assembly <NUM>, thereby lifting the gate <NUM>, upward in the direction of arrow A and rotate the gate <NUM> to allow access through the gate assembly <NUM>. It is necessary to lift the gate <NUM> in order to remove the protrusion <NUM> of the latch assembly <NUM> from the groove <NUM> of the arm wall <NUM> via the opening at the bottom. Further, lifting the gate <NUM> allows the clamp <NUM> to be disconnected from the base <NUM> of the support assembly <NUM>. In order to close the gate <NUM>, the above steps are reversed such that the gate <NUM> is rotated to the closed position and the handle assembly <NUM> is lifted up and onto the protrusion <NUM> of the latch assembly <NUM>, thereby also allowing the clamp <NUM> to secure to the base <NUM>. Then, the handle sleeve <NUM> can be rotated to the first configuration, pressing the arm wall <NUM> against the latch assembly <NUM>. It is contemplated that the gate assembly <NUM> can include various closing mechanisms or handles to secure the gate <NUM> to the support assembly <NUM> in the closed configuration. In some embodiments, the handle assembly <NUM> may comprise a sliding tab that locks to gate <NUM> to the support assembly <NUM> (see <FIG>).

Referring to <FIG>, the gate assembly <NUM> is illustrated with the plurality of extension assemblies <NUM>. In particular, the first extension assembly 380a and the second extension assembly 380b are secured on respective sides of the gate assembly <NUM> in order to increase the overall width of the gate assembly <NUM>. Referring to <FIG>, <FIG>, and <FIG>, a method of assembling the plurality of extension assemblies <NUM> to the gate assembly <NUM> will now be described.

Referring still to <FIG>, <FIG>, and <FIG>, once the gate <NUM> and the support assembly <NUM> are attached to each other, the plurality of extension assemblies <NUM> can be attached thereto. In some embodiments, the plurality of extension assemblies <NUM> can be attached to the support assembly <NUM> before the gate <NUM> is attached thereto. As illustrated in <FIG>, the upper couplers <NUM> of the extension assemblies <NUM> should be inserted into the first and second upper slots <NUM>, <NUM> and the lower couplers <NUM> of the plurality of extension assemblies <NUM> should be inserted into the first and second lower slots <NUM>, <NUM>. Once the upper and lower couplers <NUM>, <NUM> are attached to the support assembly <NUM>, the extension posts <NUM> should be inserted within the extension passageways <NUM> of the cylindrical portions <NUM> of the upper and lower extension housings <NUM>, <NUM>. Once the upper and lower extension housings <NUM>, <NUM> are secured to the extension posts <NUM>, the upper extension housings <NUM> should slide over the upper couplers <NUM> and the lower extension housings <NUM> should slide over the lower couplers <NUM> (see <FIG> and <FIG>). After the upper and lower extension housings <NUM>, <NUM> are secured on the upper and lower couplers <NUM>, <NUM>, the plurality of spindle assemblies <NUM> should be inserted into the hollow portions of the upper and lower couplers <NUM>, <NUM>, i.e., into the upper and lower extension housings <NUM>, <NUM> (see <FIG>). The gate assembly <NUM> can then be secured to the opening in a similar manner as outlined above, i.e., adjusting the plurality of spindle assemblies <NUM> to achieve the appropriate width. As discussed above, in some embodiments, multiple extension assemblies <NUM> may be attached to both sides or one side of the support assembly <NUM>. Further, in some embodiments, an additional gate or a full gate panel may be secured to the sides of the support assembly <NUM> instead of the extension assemblies <NUM> (see <FIG>).

Referring to <FIG>, traditional gates are welded together and shipped in large rectangular boxes, with the fully assembled gate assembly therein. By volume, the contents of such packages are primarily empty space due to the area between posts. It surprisingly was found that a new packaging <NUM> significantly improves issues associated with transit, including space constraints and shipping costs, as well as issues surrounding the use of valuable shelf space at the retail level. The traditional or old package for the gate assembly <NUM> has dimensions that are approximately <NUM>"x28. <NUM>" (<NUM> x <NUM> x <NUM>). The new packaging <NUM> of the concept disclosed herein, i.e., the gate assembly <NUM>, has dimensions of approximately <NUM>"x29. <NUM>" (<NUM> x <NUM> x <NUM>). Thus, for every <NUM> gates packed in old packaging, approximately <NUM> disassembled gates may be packed in new packaging <NUM> and take up approximately the same volume in a shipping container, on a store shelf, etc. Additionally, it was found that shipping costs for both the old packaging and new packaging <NUM> may be based on a formula involving a volumetric calculation component, whereby the reduced volume of the new packaging <NUM> may reduce that volumetric calculation component by approximately an order of magnitude, significantly reducing per unit shipping costs. Therefore, by shipping the gate assembly <NUM> disassembled, substantial cost savings can be achieved.

Still referring to <FIG>, the new packaging <NUM> is designed to efficiently hold the gate assembly <NUM> therein. Therefore, the new packaging <NUM> is designed to hold the gate assembly <NUM> when it is disassembled, i.e., in a state similar to <FIG>. Once disassembled, all of the components of the gate assembly <NUM> can be bundled together and put in the new packaging <NUM>. In some embodiments, the first support <NUM>, the second support <NUM>, the base <NUM>, the upper rail <NUM>, the lower rail <NUM>, and the plurality of posts <NUM> may be configured to extend substantially parallel to each other in the new packaging <NUM>. As noted herein, the new packaging <NUM> may define a kit for the knock down gate assembly <NUM>.

Still referring to <FIG>, the new packaging <NUM> defines a width of the packaging WP, a height of the packaging HP, and a depth of the packaging DP. Referring to <FIG>, the gate assembly <NUM>, when fully assembled and installed, defines a width of the gate assembly WG, a height of the gate assembly HG, and a depth of the gate assembly DG (see <FIG>). Still further, referring to <FIG>, the gate <NUM> defines a width of the gate WF, a height of the gate HF, and a depth of the gate DF (see <FIG>).

The width of the packaging WP may be a first packaging dimension, the height of the packaging HP may be a second packaging dimension, and the depth of the packaging DP may be a third packaging dimension. The width of the gate WF may be a first gate dimension, the height of the gate HF may be a second gate dimension, and the depth of the gate DF may be a third gate dimension. The width of the gate assembly WG may be a first gate assembly dimension, the height of the gate assembly HG may be a second gate assembly dimension, and the depth of the gate assembly DG may be a third gate assembly dimension. In some embodiments, the first packaging dimension is less than the respective first gate assembly dimension, as shown in the Figures. The first, second, and third dimensions of the new packaging <NUM>, gate <NUM>, and/or gate assembly <NUM> may be rearranged, and need not be limited to the specific structure recited above.

In some embodiments, the new packaging <NUM> has at least one dimension, i.e., the width of the packaging WP, the height of the packaging HP, or the depth of the packaging DP, that is less than at least one respective dimension of the gate assembly <NUM>, i.e., the width of the gate assembly WG, the height of the gate assembly HG, or the depth of the gate assembly DG. In some embodiments, at least two of the plurality of packing dimensions, i.e., the width of the packaging WP, the height of the packaging HP, or the depth of the packaging DP, are smaller than at least two of the corresponding gate assembly dimensions, i.e., the width of the gate assembly WG, the height of the gate assembly HG, or the depth of the gate assembly DG. Further, in some embodiments, the width of the packaging WP is between about <NUM>% and about <NUM>% of the width of the gate assembly WG, or between about <NUM>% and about <NUM>% of the width of the gate assembly WG, or between about <NUM>% and about <NUM>% of the width of the gate assembly WG. In some embodiments, the width of the packaging WP is less than about <NUM>% of the width of the gate assembly WG, or less than about <NUM>% of the width of the gate assembly WG, or less than about <NUM>% of the width of the gate assembly WG, or less than about <NUM>% of the width of the gate assembly WG, or less than about <NUM>% of the width of the gate assembly WG, or less than about <NUM>% of the width of the gate assembly WG, or less than about <NUM>% of the width of the gate assembly WG. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the gate assembly WG. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the gate assembly WG. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the gate assembly WG. While the widths, heights, and depths of the new packaging <NUM> and the gate assembly <NUM> are specifically referred to in the figures, the dimensions may be re-organized, such that the width, height, and/or depth comprise different dimensions than those shown in the Figures.

Still further, in some embodiments, the new packaging <NUM> has at least one dimension, i.e., the width WP, the height of the packaging HP, or the depth of the packaging DP, that is less than at least one respective dimension of the gate <NUM>, i.e., the width of the gate WF, the height of the gate HF, or the depth of the gate DF. In some embodiments, at least two of the plurality of packing dimensions, i.e., the width of the packaging WP, the height of the packaging HP, or the depth of the packaging DP, are smaller than at least two of the corresponding gate dimensions, i.e., the width of the gate WF, the height of the gate HF, or the depth of the gate DF. Further, in some embodiments, the width of the packaging WP is between about <NUM>% and about <NUM>% of the width of the gate WF, or between about <NUM>% and about <NUM>% of the width of the gate WF, or between about <NUM>% and about <NUM>% of the width of the gate WF. In some embodiments, the width of the packaging WP is less than about <NUM>% of the width of the gate WF, or less than about <NUM>% of the width of the gate WF, or less than about <NUM>% of the width of the gate WF, or less than about <NUM>% of the width of the gate WF, or less than about <NUM>% of the width of the gate WF, or less than about <NUM>% of the width of the gate WF, or less than about <NUM>% of the width of the gate WF. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the gate WF. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the gate WF. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the gate WF. While the widths, heights, and depths of the new packaging <NUM> and the gate <NUM> are specifically referred to in the figures, the dimensions may be re-organized, such that the width, height, and/or depth comprise different dimensions than those shown in the Figures.

In some embodiments, the width of the gate assembly WG is between about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>). In some embodiments, the height of the gate assembly HG is between about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>). In some embodiments, the width of the gate WF is between about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>). In some embodiments, the height of the gate HF is between about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>).

By designing a kit including the various disassembled components described herein and the new packaging <NUM> for retaining those components, a gate assembly <NUM> that can be set up on site quickly and with relatively simple assembly, with a reduced shipping and storage profile, and with reduced shipping costs is provided.

Referring now to <FIG>, like reference numbers are used with regard to an alternative embodiment of a knock down gate assembly <NUM>. As noted herein, the gate assembly <NUM> is similar to the gate assembly <NUM> except for a few differences, which will be explained in detail below. As illustrated in <FIG>, the gate assembly <NUM> is shown in a disassembled state. Similar to the gate assembly <NUM>, the gate assembly <NUM> can be shipped to the user disassembled and then put together for use. The gate assembly <NUM> is also formed from steel; however, it is contemplated that the gate assembly <NUM> can be formed from any type of metal, metal alloy, plastic, wood, combinations thereof, or an alternative material, similar to the gate assembly <NUM>.

Referring to <FIG>, the gate assembly <NUM> comprises a main panel <NUM> and one or more of a first auxiliary panel <NUM> and a second auxiliary panel <NUM>. As noted herein, the main panel <NUM> is similar to the gate assembly <NUM> described above. In particular, the main panel <NUM> comprises a support assembly <NUM> and a gate <NUM>. As illustrated in <FIG>, the gate <NUM> comprises five fastening posts <NUM> secured to the upper rail <NUM> and the lower rail <NUM> and the gate <NUM> does not comprise any of the cylindrical posts <NUM>. Therefore, all of the fastening posts <NUM> are secured by the post fasteners <NUM> except for the two leftmost fastening posts 258a, 258b on the gate <NUM> (reference specifically to <FIG>). Instead, the upper ends of the two leftmost fastening posts 258a, 258b are snuggly fit within the post receiving apertures <NUM> in the upper rail <NUM>. Since the upper rail <NUM> comprises an opening mechanism or handle assembly <NUM>, the post fasteners <NUM> cannot extend therethrough. Therefore, the upper ends of the two leftmost fastening posts 258a, 258b on the gate <NUM> act in a similar manner as the cylindrical posts <NUM> described above. It is noted that the lower ends of the two leftmost fastening posts 258a, 258b are secured to the lower rail <NUM> by the post fasteners <NUM>, similar as described above.

Referring to <FIG>, a zoomed in view of the main panel <NUM> is illustrated in assembled state. Similar to the handle assembly <NUM> in <FIG>, the handle assembly <NUM> is positioned on the first upper rail end <NUM> of the upper rail <NUM>. As illustrated in <FIG> and <FIG>, the handle sleeve <NUM> of the handle assembly <NUM> is not configured to rotate. Instead, the handle assembly <NUM> comprises a sliding tab <NUM> that is secured to a latch <NUM> (see <FIG>). The latch <NUM> of the handle assembly <NUM> is configured to interact with a catch <NUM> on the latch assembly <NUM> of the first support <NUM> to secure the gate <NUM> to the support assembly <NUM>. In some embodiments, the sliding tab <NUM> and the latch <NUM> may be biased to a closed position (see <FIG>) by an internal spring (not shown). Therefore, the sliding tab <NUM> and the latch <NUM> can always be in the closed position and require a force to move into the open position to remove the latch <NUM> from the catch <NUM> (see <FIG>). The handle assembly <NUM> also comprises a magnet <NUM> positioned in a magnet cavity <NUM> below the latch <NUM>. The magnet <NUM> is configured to interact with a locking cavity <NUM> in the latch assembly <NUM> to further secure the handle assembly <NUM> to the latch assembly <NUM>. In particular, in the closed position, the magnet <NUM> is attracted to the metal within the locking cavity <NUM> and slides therein. Put differently, in the closed position, the magnet <NUM> partially extends outwardly from the magnet cavity <NUM> and into the locking cavity <NUM> in the latch assembly <NUM> (by way of magnetic forces). This allows the handle assembly <NUM> to be locked in placed to the latch assembly <NUM>.

Referring to <FIG> and <FIG>, the lower rail <NUM> of the gate <NUM> does not comprise the clamp assembly <NUM>. Instead, the lower rail <NUM> of the gate <NUM> comprises a gate pin <NUM> that extends from the first lower rail end <NUM> of the lower rail <NUM>. The gate pin <NUM> is resiliently positioned on the first lower rail end <NUM> of the lower rail <NUM>. In particular, the gate pin <NUM> is secured within the lower rail <NUM> by a spring (not shown) that keeps the gate pin <NUM> in an extended state. Therefore, the gate pin <NUM> is configured to move into the lower rail <NUM> when a force is applied to it. Once the force subsides, the gate pin <NUM> is configured to pop back out of the lower rail <NUM> to the positions shown in <FIG>. As will be described in more detail below, the gate pin <NUM> is configured to secure the lower end of the gate <NUM> to the support assembly <NUM>.

Referring still to <FIG> and <FIG>, the support assembly <NUM> of the gate assembly <NUM> is substantially similar to the support assembly <NUM> of the gate assembly <NUM>. In addition to the differences in the latch assembly <NUM>, as discussed above, the first support <NUM> of the support assembly <NUM> also comprises a bracket <NUM> near the first lower end <NUM> of the first support <NUM>. The bracket <NUM> comprises a general U-shape and is fastened to the first support <NUM>. The bracket <NUM> also comprises an outer chamfered wall <NUM> and a bracket cavity <NUM>. The outer chamfered wall <NUM> is positioned on an upper portion of the bracket <NUM> and the bracket cavity <NUM> is positioned directly below the outer chamfered wall <NUM>. The bracket cavity <NUM> comprises a generally elongated shape and an inner chamfered wall (not shown) at a top end of the bracket cavity <NUM>. The bracket cavity <NUM> is configured to receive the gate pin <NUM> when the gate <NUM> is in the closed position. The outer chamfered wall <NUM> and the inner chamfered wall (not shown) are configured to move the gate pin <NUM> into the lower rail <NUM> in order for the gate pin <NUM> to be inserted and removed from the bracket cavity <NUM>. Once the gate pin <NUM> is secured within the bracket cavity <NUM> of the bracket <NUM>, the lower rail <NUM> of the gate <NUM> is secured to the first support <NUM>.

Referring to <FIG>, the support assembly <NUM> of the main panel <NUM> of the gate assembly <NUM> also comprises a plurality of upper hinges <NUM> and a plurality of lower hinges <NUM> positioned on the corners of the support assembly <NUM>. Specifically, the latch assembly <NUM> and the first end <NUM> of the base <NUM> comprise the lower hinges <NUM>, and the mounting assembly <NUM> and the second end <NUM> of the base <NUM> comprise the upper hinges <NUM>. The plurality of upper hinges <NUM> comprise a rod <NUM> extending downwardly from the plurality of upper hinges <NUM>, and the plurality of lower hinges <NUM> comprise a hinge aperture <NUM> therein (see <FIG>). As discussed above, the plurality of upper hinges <NUM> and the plurality of lower hinges <NUM> are positioned at the corners of the main panel <NUM> and are configured to interact with other upper and lower hinges <NUM>, <NUM> to secure the main panel <NUM> to the first auxiliary panel <NUM> and the second auxiliary panel <NUM>. Therefore, the plurality of lower hinges <NUM> on the main panel <NUM> will attach with corresponding upper hinges <NUM> on the first auxiliary panel <NUM> and the plurality of upper hinges <NUM> on the main panel <NUM> will attach with corresponding lower hinges <NUM> on the second auxiliary panel <NUM>. The attachment of the upper and lower hinges <NUM>, <NUM> create a joint <NUM>. As will be described in more detail below, each of the first auxiliary panel <NUM> and the second auxiliary panel <NUM> also comprise the plurality of upper hinges <NUM> and the plurality of lower hinges <NUM>.

Referring to <FIG>, the first auxiliary panel <NUM> and the second auxiliary panel <NUM> are shown next to the main panel <NUM>. While the present embodiment includes two auxiliary panels <NUM>, <NUM>, the same reference numbers apply to like elements of each auxiliary panel <NUM>, <NUM> as described hereinafter below. As such, only one auxiliary panel, i.e., the first auxiliary panel <NUM>, is described and referred to herein, however, the auxiliary panels <NUM>, <NUM> are identical, and the description of one relates to the description of the other. As illustrated in <FIG>, the first auxiliary panel <NUM> comprises an auxiliary upper rail <NUM> and an auxiliary lower rail <NUM>. The auxiliary upper rail <NUM> and the auxiliary lower rail <NUM> are disposed at opposing ends of the first auxiliary panel <NUM>, and each includes a plurality of auxiliary post receiving apertures <NUM>. The plurality of auxiliary post receiving apertures <NUM> are sized and shaped to receive ends of a plurality of auxiliary posts <NUM>, which are generally disposed orthogonally with respect to the auxiliary upper rail <NUM> and the auxiliary lower rail <NUM>. As noted herein, the plurality of auxiliary posts <NUM> function in the same way as the plurality of fastening posts <NUM> described above. In particular, a plurality of auxiliary post fasteners <NUM> may be inserted into the auxiliary upper rail <NUM> and the auxiliary lower rail <NUM>, and engage with the plurality of auxiliary posts <NUM>, similarly as described below with respect to the post fasteners <NUM> and the plurality of fastening posts <NUM>. In some embodiments, some of the plurality of auxiliary posts <NUM> may not be attached to the auxiliary upper rail <NUM> and/or the auxiliary lower rail <NUM>. Instead, one or more of the plurality of auxiliary posts <NUM> may be screwed or just inserted into the auxiliary upper rail <NUM> and/or the auxiliary lower rail <NUM> in a similar way as the plurality of cylindrical posts <NUM> described above.

Referring still to <FIG>, the auxiliary upper rail <NUM> comprises the upper hinge <NUM> on one side of the first auxiliary panel <NUM> and the lower hinge <NUM> on the other side of the auxiliary upper rail <NUM>. Similarly, the auxiliary lower rail <NUM> comprises the upper hinge <NUM> on one side of the auxiliary lower rail <NUM> and the lower hinge <NUM> on the other side of the auxiliary lower rail <NUM>. As discussed above, the hinges <NUM>, <NUM> on the first auxiliary panel <NUM> are the same as the ones on the main panel <NUM>. Therefore, the plurality of upper hinges <NUM> on the first auxiliary panel <NUM> are secured with the plurality of lower hinges <NUM> on the main panel <NUM> to create the joints <NUM>.

Referring to <FIG> and <FIG>, a method of assembling the gate assembly <NUM> will now be described. As noted herein, the main panel <NUM> is configured to be assembled in the same way as the gate assembly <NUM>. In particular, the first support <NUM> and the second support <NUM> are secured to the first and second flanges <NUM>, <NUM> of the base <NUM>, and the plurality of fastening posts <NUM> are securely fastened to the upper rail <NUM> and the lower rail <NUM> by the plurality of post fasteners <NUM>. Once the gate <NUM> and the support assembly <NUM> are assembled, they are attached to each other in a similar fashion as outlined above with respect to the gate assembly <NUM>, i.e., the upper pin assembly <NUM> secures to the mounting assembly <NUM> and the lower pin assembly <NUM> secures to the base <NUM>.

Referring still to <FIG> and <FIG>, during assembly, the auxiliary upper rail <NUM> of the first auxiliary panel <NUM> should be positioned in a parallel fashion with the auxiliary lower rail <NUM> of the first auxiliary panel <NUM> such that the auxiliary post receiving apertures <NUM> are aligned. The plurality of auxiliary posts <NUM> should be aligned within their respective auxiliary post receiving apertures <NUM>, and the auxiliary post fasteners <NUM> may be inserted into auxiliary fastener apertures <NUM> along the auxiliary upper and lower rails <NUM>, <NUM>. The plurality of auxiliary posts <NUM> are aligned with their respective auxiliary post receiving apertures <NUM> in a fashion similar to the configuration shown in <FIG>. Thereafter, the auxiliary post fasteners <NUM>, which in the present embodiment are machine screws, are inserted into the auxiliary fastener apertures <NUM> and are tightened. Tightening of the auxiliary post fasteners <NUM> draws the auxiliary upper rail <NUM> and the auxiliary lower rail <NUM> closer together. As noted herein, the second auxiliary panel <NUM> is assembled in a similar way as the auxiliary first panel <NUM> described above. Further, in preferred embodiments, the main panel <NUM>, the first auxiliary panel <NUM>, and the second auxiliary panel <NUM> may be formed/assembled separately and then attached thereafter. However, in some embodiments, the main panel <NUM>, the first auxiliary panel <NUM>, and the second auxiliary panel <NUM> may be formed and installed together.

Referring still to <FIG> and <FIG>, once the main panel <NUM>, the first auxiliary panel <NUM>, and the second auxiliary panel <NUM> are assembled, the main panel <NUM> may be secured to the first auxiliary panel <NUM> and the second auxiliary panel <NUM>. In particular, the plurality of upper hinges <NUM> on the first auxiliary panel <NUM> are secured to the plurality of lower hinges <NUM> on the main panel <NUM> and the plurality of upper hinges <NUM> on the main panel are secured to the plurality of lower hinges <NUM> on the second auxiliary panel <NUM>. As illustrated in <FIG> and <FIG>, the rods <NUM> of the plurality of upper hinges <NUM> are urged through the hinge apertures <NUM> of the plurality of lower hinges <NUM> to form the joints <NUM>. Once the plurality of upper hinges <NUM> are secured on the plurality of lower hinges <NUM>, a joint coupler <NUM> is inserted into the upper and lower hinges <NUM>, <NUM>. As will be discussed in further detail below, the joint coupler <NUM> is configured to lock the joint <NUM> in place once it is fully urged into the upper and lower hinges <NUM>, <NUM>.

Referring to <FIG>, the gate assembly <NUM> is illustrated in an assembled state and installed configuration. As illustrated in <FIG>, the first and second auxiliary panels <NUM>, <NUM> are attached to the main panel <NUM>. As noted herein, the gate assembly <NUM> is configured to be used in large doorways, hallways, or staircases and can comprise additional auxiliary panels <NUM>, <NUM>. For example, the gate assembly can include <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, or more auxiliary panels <NUM>, <NUM> all attached to the main panel <NUM>. In some embodiments, the gate assembly <NUM> may include more than one main panel <NUM> with the gate <NUM> therein. Once the first and second auxiliary panels <NUM>, <NUM> are secured to the main panel <NUM>, a user may adjust and/or rotate the first and second auxiliary panels <NUM>, <NUM> with respect to the main panel <NUM>. In particular, the gate assembly <NUM> is rotatable about the joints <NUM>. In some embodiments, the joints <NUM> allow the first and second auxiliary panels <NUM>, <NUM> to rotate about <NUM>°. As discussed above, the joint couplers <NUM> allow and stop the rotation of the joints <NUM>. Specifically, if the user would like to rearrange the gate assembly <NUM> or move the first and second auxiliary panels <NUM>, <NUM> to a new configuration, the user can lift the joint couplers <NUM> up such that they are in an up position (see <FIG> and <FIG>). Once the joint couplers <NUM> are in an up position, the first and second auxiliary panels <NUM>, <NUM> can rotate freely about the main panel <NUM>. Once the desired positioning is reached, the user can urge the joint couplers <NUM> downwardly to lock the joints <NUM> in place, i.e., the first and second auxiliary panels <NUM>, <NUM> cannot rotate about the main panel <NUM> once the joint couplers <NUM> are placed in a down position (see <FIG>). Therefore, the joint couplers <NUM> allow the gate assembly <NUM> to be locked in place and not move or rotate while the gate assembly <NUM> is attached to the wall.

Although not illustrated, in preferred embodiments, the first auxiliary panel <NUM> and/or the second auxiliary panel <NUM> may be attached to, secured to, or mounted to a wall or doorway. Specifically, the upper and lower hinges <NUM>, <NUM> that are not attached to the main panel <NUM> may be secured to a wall mount or device to secure the gate assembly <NUM> to the wall or opening. It is contemplated that the first and second auxiliary panels <NUM>, <NUM> may be secured and/or mounted to a wall in any conventional manner.

Referring to <FIG>, the gate assembly <NUM> is shown in a closed configuration, i.e., access through the gate is now allowed. In order to open the gate <NUM>, the sliding tab <NUM> should be slid away from the latch assembly <NUM>, i.e., to the open position, in order to disengage the latch <NUM> of the handle assembly <NUM> with the catch <NUM>, and the gate <NUM> should be lifted up from the ground or floor. As the gate <NUM> is lifted upwards and the latch <NUM> is disassembled from the catch <NUM>, the magnet <NUM> will be pulled out of the locking cavity <NUM> and retract back into the magnet cavity <NUM> (see <FIG>). Further, as the gate <NUM> is lifted upwards, the gate pin <NUM> will retract into the first lower rail end <NUM> of the lower rail <NUM> as it slides along the inner chamfered wall (not shown) inside the bracket cavity <NUM> (see <FIG>). Once the gate <NUM> is lifted, the gate <NUM> can be rotated to an open position such that access through the gate <NUM> is allowed. In order to close the gate <NUM>, the above steps are reversed such that the gate <NUM> is rotated to the closed position and lifted up and onto the support assembly <NUM>. In particular, the gate pin <NUM> will retract again as it extends along the outer chamfered wall <NUM> of the bracket <NUM> and secure within the bracket cavity <NUM>. Further, as the gate <NUM> is dropped into place, the sliding tab <NUM> should be slid away from the latch assembly <NUM> in order for the gate <NUM> to fall into place. Once the gate <NUM> is in a closed position and the gate pin <NUM> is secured within the bracket cavity <NUM>, the sliding tab <NUM> can be let go of and the latch <NUM> will automatically engage with the catch <NUM>. Further, the magnet <NUM> will automatically extend into the locking cavity <NUM> to secure the handle assembly <NUM> to the latch assembly <NUM>.

Referring to <FIG>, the gate assembly <NUM> can be shipped and/or arranged in a package (or kit) similar to the new packaging <NUM> described above with respect to the gate assembly <NUM>. Therefore, the gate assembly <NUM> defines similar dimensions as described above with respect to the gate assembly <NUM>, e.g., the width of the packaging WP being a first packaging dimension, the height of the packaging HP being a second packaging dimension, and the depth of the packaging DP being a third packaging dimension. As noted herein, the entire gate assembly <NUM>, i.e., the main panel <NUM>, the first auxiliary panel <NUM>, and the second auxiliary panel <NUM>, can fit into a single package, similar to the new packaging <NUM> discussed above. The traditional or old package for the gate assembly <NUM> has dimensions that are approximately <NUM>"x33"x4. <NUM>" (<NUM> x <NUM> x <NUM>). The new packaging <NUM> for the gate assembly <NUM> has dimensions of approximately <NUM>"x30"x6" (<NUM> x <NUM> x <NUM>).

Referring to <FIG>, the main panel <NUM>, when fully assembled, defines a width of the main panel WMP, a height of the main panel HMP, and a depth of the main panel DMP (see <FIG>). Further, referring to <FIG>, the first auxiliary panel <NUM> defines a width of the auxiliary panel WA, a height of the auxiliary panel HA, and a depth of the auxiliary panel DA (see <FIG>). As noted herein, the second auxiliary panel <NUM> comprises the same dimensions as the first auxiliary panel <NUM>.

The width of the main panel WMP may be a first main panel dimension, the height of the main panel HMP may be a second main panel dimension, and the depth of the gate DMP may be a third main panel dimension. The width of the auxiliary panel WA may be a first auxiliary panel dimension, the height of the auxiliary panel HA may be a second auxiliary panel dimension, and the depth of the auxiliary panel DA may be a third auxiliary panel dimension. In some embodiments, the first packaging dimension is less than the respective first main panel dimension, as shown in the Figures. The first, second, and third dimensions of the packaging, main panel, and/or auxiliary panel may be rearranged, and need not be limited to the specific structure recited above.

In some embodiments, the new packaging <NUM> has at least one dimension, i.e., the width WP, the height of the packaging HP, or the depth of the packaging DP, that is less than at least one respective dimension of the main panel <NUM>, i.e., the width of the main panel WMP, the height of the main panel HMP, or the depth of the main panel DMP. In some embodiments, the width of the packaging WP is between about <NUM>% and about <NUM>% of the width of the main panel WMP, or between about <NUM>% and about <NUM>% of the width of the main panel WMP, or between about <NUM>% and about <NUM>% of the width of the main panel WMP. In some embodiments, the width of the packaging WP is less than about <NUM>% of the width of the main panel WMP, or less than about <NUM>% of the width of the main panel WMP, or less than about <NUM>% of the width of the main panel WMP, or less than about <NUM>% of the width of the main panel WMP, or less than about <NUM>% of the width of the main panel WMP, or less than about <NUM>% of the width of the main panel WMP, or less than about <NUM>% of the width of the main panel WMP. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the main panel WMP. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the main panel WMP. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the main panel WMP. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the main panel WMP. While the widths, heights, and depths of the new packaging <NUM> and the main panel <NUM> are specifically referred to in the figures, the dimensions may be re-organized, such that the width, height, and/or depth comprise different dimensions than those shown in the Figures.

Still further, in some embodiments, the new packaging <NUM> has at least one dimension, i.e., the width WP, the height of the packaging HP, or the depth of the packaging DP, that is less than at least one respective dimension of the auxiliary panel <NUM>, <NUM>, i.e., the width of the auxiliary panel WA, the height of the auxiliary panel HA, or the depth of the auxiliary panel DA. In some embodiments, the width of the packaging WP is between about <NUM>% and about <NUM>% of the width of the auxiliary panel WA, or between about <NUM>% and about <NUM>% of the width of the auxiliary panel WA, or between about <NUM>% and about <NUM>% of the width of the auxiliary panel WA. In some embodiments, the width of the packaging WP is less than about <NUM>% of the width of the auxiliary panel WA, or less than about <NUM>% of the width of the auxiliary panel WA, or less than about <NUM>% of the width of the auxiliary panel WA, or less than about <NUM>% of the width of the auxiliary panel WA, or less than about <NUM>% of the width of the auxiliary panel WA, or less than about <NUM>% of the width of the auxiliary panel WA, or less than about <NUM>% of the width of the auxiliary panel WA. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the auxiliary panel WA. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the auxiliary panel WA. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the auxiliary panel WA. In some embodiments, the width of the packaging WP is about <NUM>% of the width of the auxiliary panel WA. While the widths, heights, and depths of the new packaging <NUM> and the auxiliary panel <NUM>, <NUM> are specifically referred to in the figures, the dimensions may be re-organized, such that the width, height, and/or depth comprise different dimensions than those shown in the Figures.

In some embodiments, the width of the main panel WMP is between about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>). In some embodiments, the height of the main panel HMP is between about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>). In some embodiments, the width of the auxiliary panel WA is between about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>). In some embodiments, the height of the auxiliary panel HA is between about <NUM>" (<NUM>) and about <NUM>" (<NUM>), or about <NUM>" (<NUM>), or at least <NUM>" (<NUM>), or at least <NUM>" (<NUM>).

As noted herein, the gate assembly <NUM>, <NUM> can be disassembled and assembled together at any time. Therefore, the gate assembly <NUM>, <NUM> can be assembled and secured in an opening. Then, after the gate assembly <NUM>, <NUM> fulfills its use, the gate assembly <NUM>, <NUM> can be disassembled and efficiently stored until the gate assembly <NUM>, <NUM> needs to be used again. For example, the user may store the gate assembly <NUM>, <NUM> in a disassembled state until the user's next child, grandchild, or pet will need it. Further, since the gate assembly <NUM>, <NUM> can be shipped disassembled, shipping costs can be greatly reduced. Furthermore, since the size of the shipping package can be reduced, the gate assembly <NUM>, <NUM> can have a better impact on the environment while being shipped.

Claim 1:
A gate assembly (<NUM>), comprising:
a support assembly (<NUM>), the support assembly comprising:
a first support (<NUM>) including a lower end having a first opening and an upper end having a latch assembly (<NUM>) disposed thereon;
a second support (<NUM>) including a lower end having a second opening; and
a base (<NUM>) positioned below the first support and the second support, the base comprising a first flange (<NUM>) adjacent a first end (<NUM>) of the base and a second flange (<NUM>) adjacent a second end (<NUM>) of the base, wherein the first flange is positioned within the first support and the second flange is positioned within the second support, and wherein the first flange and the second flange extend upwardly from a side of the base opposite a ground; and
a gate (<NUM>), the gate comprising:
an upper rail (<NUM>);
a lower rail (<NUM>); and
a plurality of posts (<NUM>) disposed orthogonally with respect to the upper rail and the lower rail, wherein the plurality of posts are removably engaged with the upper rail and the lower rail, wherein the gate is rotatably attached to the support assembly,
wherein the first opening is configured to receive and completely surround the first flange so that the base is removably attached to the first support, and
wherein the second opening is configured to receive and completely surround the second flange so that the base is removably attached to the second support.