Patent Description:
The current method of evaluating the rotor performance of claw-pole generators is to obtain the speed-current relationship curve by means of a device for testing the generation efficiency of generator. However, the test bench required by this method is complicated and expensive, and the whole assembly and disassembly process of the generator is required in the test. Besides, many uncontrollable factors are introduced during the manual installation process. The traditional measurement methods of magnetic properties require the production of standard samples (see "<CIT> Measurement methods for DC magnetic properties of soft magnetic materials"), so it is easy to ignore the uneven performance caused by the claw-pole manufacturing process, and the corresponding measurement results cannot fully reflect the overall magnetic properties of the rotor assembled from the claw-pole. The method of directly measuring the magnetic properties of the claw-pole generator rotor can avoid the shortcomings mentioned above. It is suitable for testing each part before motor assembly, and can be used to analyze the influence of rotor assembly and claw-pole manufacturing process on the magnetic properties of the rotor. Chinese Utility Model application <CIT>, considered as the closest prior art discloses a performance measurement device for a series of claw-pole generator rotors as described in the pre-amble of claim <NUM>. Chinese Patent Application <CIT> describes a permanent magnet synchronous motor rotor detection tool. The permanent magnet synchronous motor rotor detection tool can conveniently and quickly detect whether installation of the magnetic steel of the rotor assembly is leaked and whether the magnetic steel of the rotor assembly is installed in a reverse manner, so as to guarantee the quality of the permanent magnet synchronous motor. <CIT> discloses a detecting device for abnormality of rotor winding of rotary electric machine. A leakage flux from the winding of a rotor is detected by a magnetic flux detecting element provided at a stator of a rotary electric machine, opposite to the outer-peripheral surface of the rotor. A pulsation signal corresponding to the flux is generated from the element. A low-frequency fundamental component which is superimposed on the pulsation signal and formed by a load current flowing through a stator winding is removed by a low pass filter and then impressed on a decision unit via a peak value retainer. Any abnormality of the rotor winding is detected due to the stator winding current. US Patent application <CIT> discloses a rotor for tandem type alternator and tandem type alternator using such rotor. Chinese Patent utility model <CIT> discloses a rotor lifter for motor assembling.

In view of the above shortcomings of the existing technology, a magnetic performance measurement device for a series of claw-pole generator rotors is proposed in this invention. Using the magnetizing winding of the claw-pole generator rotor itself, serial slotted guide ring and angle-adjustable index plate are designed to change the measuring position, and then the system error can be eliminated by one-time clamping and multi-position measurement.

The invention is realized by the following technical scheme:.

The invention comprises an excitation power supply connection mechanism, a rotor field detection mechanism, a measurement position adjustment mechanism and a pressing mechanism which are sequentially and fixedly arranged;.

wherein the rotor field detection mechanism is a rotor magnetic field detection mechanism which comprises a detection box and a support base, an adjusting ring, a axle sleeve and a serial slotted guidering which are sequentially arranged in the detection box, the adjusting ring is matched with the axle sleeve hole shaft, the adjusting ring and the axle sleeve are used for positioning different types of tested rotors, and a series of measurements is realized. The detection box comprises a sleeve. The said measurement position adjusting mechanism comprises a special shaped spline shaft and its support pedestal and an index plate with adjusting handle, and the index plate is provided with limiting holes which holes are connected with limiting holes at the outer edge of the sleeve in the lower end through pins.

The connecting mechanism for excitation power supply preferably includes a cylinder positioned on a guide pillar through a height adjusting slider, and a power joint and lead wire connected with the control end of the cylinder. The two poles of power joint and lead wire are connected with the positive and negative poles of the excitation current output port in the DC magnetic performance measuring instrument of the detecting mechanism for rotor magnetic field.

The claw-pole generator rotor to be measured preferably includes a rotor shaft, bearing sleeve, a pair of claw-poles, fan blades, bearing and magnetizing winding collector. The support base is provided with a through hole in center whose diameter is <NUM>∼<NUM> times that of the rotor shaft, and it matches the adjusting ring with hole and shaft.

The serial slotted guide ring is provided with four centripetal slots for winding the measuring coils. The measuring coils are connected in series with each other. When calculating the magnetic flux, the measured results of the planes corresponding to the four centripetal slots are averaged, which makes the rotor fault-tolerant in the actual measurement process. The winding method of the wire is as follows. Starting from any slot, firstly the wire is wound clockwise to the target coil turns number, then it is introduced to the adjacent slot and wound same number of turns in the counterclockwise direction, and then it is introduced to the adjacent next slot and wound same number of turns in the clockwise direction. At last, the fourth slot is wound counterclockwise the same number of turns. The positive and negative poles of the measuring coils are taken as the end of the wire which is introduced at the beginning and at last, respectively.

The maximum turns of the measuring coils can be calculated by formula <MAT>, where ϕmax is the maximum range of magnetic flux of DC magnetic performance measuring instrument.

The adjusting mechanism of measuring position includes a special shaped spline shaft and its support pedestal and an index plate with adjusting handle. The index plate is provided with limiting holes and it is connected with the limiting holes at the outer edge of the sleeve in the lower end through pins.

The pressing mechanism includes fixed base, triangular support, hydraulic cylinder, connecting rod structure and compacting ball head. The hydraulic cylinder pushes the connecting rod structure to make the compacting ball head contact with the upper end of the rotor shaft, and applies axial pressure to compact the rotor under test, so as to prevent vibration caused by impact magnetic field in the measurement process, and further reduce the measurement error.

Compared with the existing method of evaluating the performance of claw-pole generator rotor by generator performance bench test, the invention provides a new technical approach. There is no need to disassemble and assemble generators repeatedly in the process of measurement and evaluation, and the measurement results can reflect the advantages and disadvantages of claw-pole generator rotor more sensitively and directly. The whole testing process is relatively simple, and the measurement cost can be greatly saved. From the magnetic properties measurement of material, compared with the current Chinese standard "<CIT> Measurement method of DC magnetic properties of soft magnetic materials", which stipulates the ring sample method and the permeameter measurement method, the invention can directly take the rotor of claw-pole generator as the tested object. The pressing mechanism is used to reduce the influence of rotor position fluctuation during the testing process. Then, the invention can avoid the influence of the processing history of standard sample on the test results, and it is faster and more convenient. In addition, each part can be tested non-destructively before the motor assembly, which can be used to analyze the influence of rotor assembly and manufacturing process of claw-pole on the magnetic properties of the rotor. In addition, the measuring position can be easily changed by adjusting the angle of the index plate, so the system error can be eliminated through multiple measurements of the same rotor. A series of different types of rotors can be measured by replacing the standardized pad and guide ring.

In the picture: baseplate <NUM>, fixed base <NUM>, triangular support <NUM>, hydraulic cylinder <NUM>, connecting rod structure <NUM>, cylinder <NUM>, height adjusting slider <NUM>, power joint and lead wire <NUM>, guide pillar <NUM>, support base <NUM>, centripetal slot <NUM>, adjusting ring <NUM>, serial slotted guide ring <NUM>, cover plate <NUM>, sleeve <NUM>, claw-pole generator rotor to be tested <NUM>, rotor shaft <NUM>-<NUM>, bearing sleeve <NUM>-<NUM>, a pair of claw-poles <NUM>-<NUM>, fan blades <NUM>-<NUM>, bearing <NUM>-<NUM>, magnetizing winding collector <NUM>-<NUM>, axle sleeve <NUM>, special shaped spline shaft <NUM>, support pedestal <NUM>, index plate with adjusting handle <NUM>.

<FIG> presents a magnetic performance measurement device for a series of claw-pole generator rotors described in this embodiment, which comprises a connecting mechanism for excitation power supply, a detecting mechanism for rotor magnetic field, an adjusting mechanism of measuring position and a pressing mechanism fixed in sequence.

As shown in <FIG>, the connecting mechanism for excitation power supply includes the cylinder <NUM> positioned on the guide pillar <NUM> through height adjusting slider <NUM>, and the power joint and lead wire <NUM> connected with the control end of the cylinder <NUM>. The two poles of power joint and lead wire <NUM> are connected with the positive and negative poles of the excitation current output port in the DC magnetic performance measuring instrument of the detecting mechanism for rotor magnetic field. When the power joint works, it contacts the collector ring of the rotor under test. One end of the power joint is connected with the cylinder to adjust the contact state between the power joint and the collector ring and the height of the power joint through the flexibility of the cylinder, so as to match the different claw-pole generator rotors under test.

As shown in <FIG>, the detecting mechanism for rotor magnetic field includes a detection box consisting of cover plate <NUM>, baseplate <NUM> and sleeve <NUM>, and the support base <NUM>, adjusting ring <NUM>, axle sleeve <NUM> and serial slotted guide ring <NUM> arranged in the detection box in turn. The support base <NUM> is fixed at the lower end of the sleeve <NUM>, and the adjusting ring <NUM> is embedded in the support base <NUM>. Different types of rotors <NUM> to be tested are positioned using the adjusting ring <NUM> and the axle sleeve <NUM> to realize the serial measurement.

The sleeve <NUM> is designed with two limiting holes at outer edge in the lower end, and the angle between adjacent limiting holes is <NUM>°.

The sleeve <NUM> is fixedly connected with the baseplate <NUM> by screw. The cover plate <NUM> is placed on the upper end of the sleeve <NUM> with thread connection to compact the slotted guide ring <NUM>, so as to prevent vibration caused by the impact magnetic field.

Both the sleeve <NUM> and support base <NUM> in the lower end are designed with a fan-shaped groove of <NUM>° to facilitate the rotation of the adjusting mechanism of measuring position. Both are made of paramagnetic materials.

As shown in <FIG>, the claw-pole generator rotor <NUM> to be measured includes the rotor shaft <NUM>-<NUM>, bearing sleeve <NUM>-<NUM>, a pair of claw-poles <NUM>-<NUM>, fan blades <NUM>-<NUM>, bearing <NUM>-<NUM> and magnetizing winding collector <NUM>-<NUM>.

As shown in <FIG>, the support base <NUM> is provided with a through hole in center whose diameter is <NUM>~<NUM> times that of the rotor shaft <NUM>-<NUM>, and it matches the adjusting ring <NUM> with hole and shaft.

As shown in <FIG>, the outer diameter of the adjusting ring <NUM> is Dadjusting ring =(<NUM>~<NUM>) D<NUM>, where D<NUM> is the outer diameter of the specific claw-pole generator rotor <NUM> to be measured. The height of adjusting ring <NUM> is Hadjusting ring =<NUM>H<NUM>-min, where H<NUM>-min is the minimum of the lower end lengths H<NUM> of the rotor shafts <NUM>-<NUM> in a series of claw-pole generators to be measured. The adjusting ring <NUM> is connected with the axle sleeve <NUM> with hole and shaft. The adjusting ring <NUM> in lower end is connected with the support base <NUM> with hole and shaft through a ring structure, and the inner diameter of the ring structure is the same as that of the central through-hole of the support base <NUM>. The adjusting ring <NUM> is made of paramagnetic material.

As shown in <FIG>, the inner diameter daxle sleeve of the axle sleeve <NUM> is the same as the diameter of the rotor shaft <NUM>-<NUM>, including the large end and the small end of the ladder. The outer diameter of the large end is twice that of the bearing sleeve <NUM>-<NUM> in the claw-pole generator rotor, and the diameter of the small end is the same as that of the through hole of the adjusting ring <NUM>. The height of the large end is haxle sleeve = η(H<NUM> - Hadjusting ring), where coefficient η is <NUM>-<NUM>, and the height of the small end is the same as that of the adjusting ring <NUM>. The axle sleeve <NUM> is made of paramagnetic material.

As shown in <FIG>, in order to ensure that the slotted guide ring <NUM> can effectively cover the measured claw-pole generator rotor <NUM> during testing, the height of the serial slotted guide ring <NUM> is Hguide ring = h<NUM> + hslot + h<NUM>, where hslot = <NUM>H<NUM>, H<NUM> is the distance between the upper and lower end faces of the claw-pole generator rotor <NUM> to be measured, h<NUM> is not less than <NUM>H<NUM>, h<NUM> = Hadjusting ring + haxle sleeve + <NUM>H<NUM>.

The slotted guide ring <NUM> is provided with four centripetal slots <NUM> for winding the measuring coils, and the angles between the four centripetal slots <NUM> are <NUM>α, <NUM>°, <NUM>β and <NUM>° respectively, and α and β satisfy |α - β| = (<NUM> - <NUM>)°, α + β = <NUM>°. The width of the four slots is <MAT>, where κ=<NUM>~<NUM>. Sclaw pole is the boss cross-section area of the claw-pole of the tested rotor. The circumferential width of the slots is <NUM>~<NUM>. The internal radial depth tinternal of the slots is <NUM>~<NUM>, and the external radial depth texternal is not less than <NUM>. The unilateral gap between the inner diameter of the slotted guide ring <NUM> and the outer diameter of the measured rotor is <NUM>-<NUM>, and the outer diameter of slotted guide ring <NUM> is Dguide ring = dinner + <NUM>tslot + <NUM>texternal + <NUM>tinternal. The material is soft magnetic material with high permeability and saturated magnetic induction intensity.

The measuring coils are connected in series with each other. When calculating the magnetic flux, the measured results of the four planes are averaged, which makes the rotor fault-tolerant in the actual measurement process. The winding method of the wire is as follows. Starting from any slot, firstly the wire is wound clockwise to the target coil turns number, then it is introduced to the adjacent slot and wound same number of turns in the counterclockwise direction, and then it is introduced to the adjacent next slot and wound same number of turns in the clockwise direction. At last, the fourth slot is wound counterclockwise the same number of turns. The positive and negative poles of the measuring coils are taken as the end of the wire which is introduced at the beginning and at last, respectively.

In order to adapt to the series of claw-pole generator rotors <NUM>, the total height Hguide ring and outer diameter Dguide ring of the serial slotted guide ring <NUM> are fixed values. The total height Hguide ring of the slotted guide ring <NUM> is the maximum value of height of the slotted guide rings corresponding to all types of claw-pole generator rotors to be measured, and the outer diameter Dguide ring is also the maximum of outer diameter of the slotted guide rings corresponding to all types of rotors. The outer diameter D<NUM> of claw-pole generator rotor <NUM>, the rotor height H<NUM> and the lower end length H<NUM> of the rotor shaft, the key geometric parameters of slotted guide ring <NUM>, adjusting ring <NUM> and axle sleeve <NUM> matched with the rotor can be calculated.

The type parameters of a series of claw-pole generator rotor <NUM>(unit: mm):.

The geometric parameters of adjusting ring <NUM> (unit: mm):.

The geometric parameters of axle sleeve <NUM>(unit: mm):.

The geometric parameters of the slotted guide ring <NUM> (unit: mm):.

As shown in <FIG>, the upper end of the sleeve <NUM> is in clearance fit with slotted guide ring <NUM> through hole and shaft, and the lower end is in clearance fit with support base <NUM> through hole and shaft. The thickness of the sleeve <NUM> is generally <NUM>~<NUM>. The sleeve <NUM> is designed with a fan-shaped groove of <NUM>° in the lower end to facilitate the rotation of the adjusting mechanism of measuring position. It is made of paramagnetic material.

The cover plate <NUM> is connected with the upper end of sleeve <NUM> through internal thread, and it compacts the slotted guide ring <NUM>. The cover plate <NUM> is made of paramagnetic material.

As shown in <FIG>, the adjusting mechanism of measuring position comprises the special shaped spline shaft <NUM> and its support pedestal <NUM> and index plate with adjusting handle <NUM>. The index plate <NUM> is provided with limiting holes and they are connected with the limiting holes at the outer edge of sleeve <NUM> in the lower end through pins. When working, the adjusting handle <NUM> is rotated to the limiting hole position of sleeve <NUM>, driving the support pedestal <NUM> fixed with it. Then, the special-shaped keyway on the support pedestal <NUM> drives the special shaped spline shaft <NUM>, and the special shaped spline shaft <NUM> drives the rotor to be measured <NUM> rotate to the target measuring position.

The pressing mechanism includes fixed base <NUM>, triangular support <NUM>, hydraulic cylinder <NUM>, connecting rod structure <NUM> and compacting ball head. The hydraulic cylinder <NUM> pushes the connecting rod structure <NUM> to make the compacting ball head contact with the upper end of the rotor shaft of the rotor <NUM>, and applies axial pressure to compact the rotor under test, so as to prevent vibration caused by impact magnetic field in the measurement process, and further reduce the measurement error.

The baseplate <NUM> is used for fixing the support base, sleeve, pressing mechanism and connecting mechanism for excitation power supply.

The test steps of the device are as follows:.

Before starting the test, it is necessary to input the turns number of magnetizing winding N1 of claw-pole generator rotor itself, the turns number of measuring coils and the cross-sectional area of the slot hslot × tslot of the slotted guide ring in the DC magnetic performance measuring instrument. The turns number of measuring coils is the sum of the coils wound on the slots of the slotted guide ring.

Step <NUM>: the claw-pole generator rotor <NUM> to be tested is prepared and checked, confirming whether the rotor shaft is tightened manually, and whether the magnetizing winding and lead-out wire are broken with universal power meter.

Step <NUM>: The rotor type of the claw-pole generator to be measured, the slotted guide ring <NUM>, the adjusting ring <NUM> and the axle sleeve <NUM> are selected. After the installation of the measuring device, the claw-pole generator rotor <NUM> to be measured is put into the measuring device, confirming the positioning reliable.

Step <NUM>: the power joint and lead wire of the connecting mechanism for excitation power supply are connected with the positive and negative poles of the excitation current output port N1 in the DC magnetic performance measuring instrument. The two poles of the measuring coils are respectively connected with the positive and negative poles of the measuring current input port N2 in the DC magnetic performance measuring instrument.

Step <NUM>: The excitation current range of <NUM>-<NUM>. 75A and the acquisition frequency of the measurement results are set. The corresponding relationship curve between the excitation current and the average magnetic induction intensity can be obtained after starting the measurement.

Step <NUM>: The test results are recorded.

Step <NUM>: The adjusting handle of the index plate is rotated to make the limiting hole of the index plate is aligned with the second positioning hole on the sleeve and they are connected with pins. Then, the fourth and fifth steps are repeated.

Step <NUM>: The results of repeated measurements are averaged to obtain the overall magnetization curve of the claw-pole generator rotor. The horizontal coordinate is the excitation current value, and the longitudinal coordinate is the average magnetic induction intensity.

Step <NUM>: The rotor or rotor type of claw-pole generator that needs to be measured is replaced, and the first to seventh steps are repeated, and then the overall magnetization curves of all the tested claw-pole generator rotors can be obtained, as shown in <FIG>.

Claim 1:
A performance measurement device for a series of claw-pole generator rotors comprising an excitation power supply connection mechanism, a rotor detection mechanism, a measurement position adjustment mechanism and a pressing mechanism which are sequentially and fixedly arranged;
and the rotor detection mechanism comprises a detection box and a support base (<NUM>), an adjusting ring (<NUM>), an axle sleeve (<NUM>) which are sequentially arranged in the detection box, the adjusting ring (<NUM>) is matched with the axle sleeve (<NUM>) hole shaft, the adjusting ring (<NUM>) and the axle sleeve (<NUM>) are used for positioning different types of tested rotors, and for realizing a series of measurements, characterized in that the rotor detection mechanism is a rotor magnetic field detection mechanism and the detection box comprises a serial slotted guide ring (<NUM>), wherein the support base (<NUM>), the adjusting ring (<NUM>), the axle sleeve (<NUM>) and the serial slotted guide ring (<NUM>) are sequentially arranged in the detection box, the detection box further comprising a sleeve (<NUM>) and in that the said measurement position adjusting mechanism comprises a special shaped spline shaft (<NUM>) and its support pedestal (<NUM>) and an index plate with adjusting handle (<NUM>), and the index plate (<NUM>) is provided with limiting holes, which limiting holes are connected with limiting holes at the outer edge of the sleeve (<NUM>) in the lower end through pins.