Patent Description:
There is a need for bio-products that primarily can be used as food or feed or as ingredients in food or feed. The basic constituents in such products are proteins, fats, and carbohydrates. Suitable biomasses for such products are oil bearing crops such as oilseeds, cereals, and legumes. Cereals have a protein content up to <NUM> % e.g. in wheat, and legumes have a protein content of up to <NUM> % e.g. in soya beans, based on dry matter. Soya beans are primarily an industrial crop, cultivated for oil and protein. It has a relatively low oil content of the seed, but still soya beans are a large single source of edible oil.

The nutritional quality of protein, measured by its chemical score as essential amino acid composition, and the palatability of protein products are important and essential parameters for nutritional purposes in feed and food products and nutritional supplements. Applications of the protein products in pharma products and cosmetics may sometimes also require high palatability, and/or specific functional properties.

A general problem especially related to pulses and fruits and seeds from legumes which comprise carbohydrates and proteinaceous matter as sources of bio-product (in particular protein products) are the content of indigestible oligosaccharides, such as stachyose and raffinose, causing flatulence and diarrhoea when fermented in the colon.

The approximate average chemical composition of soya bean, taken as an example, measured on moisture-free basis, is <NUM> % protein; <NUM> % fat, mostly triglycerides and some phospholipids; <NUM> % carbohydrate in the form of soluble oligosaccharides (sucrose, raffinose, stachyose, verbascose) and insoluble fibre; and <NUM> % ash comprising the minerals, in particular potassium, calcium and magnesium.

Proteins from pulses, seeds, cereals, and grasses, including soya bean proteins, such as trypsin inhibitors, allergens and lectins, are known as anti-nutritional factors. They exert specific physiological effects. Trypsin inhibitors impair protein digestion by inactivating trypsin and are considered harmful for the nutritional value of soya bean and are suggested to be responsible for impaired growth in chickens. β-conglycinin is a soy allergen inducing intestinal inflammation and dysfunction.

<CIT> discloses a solid-state anaerobic fermentation of a feed blend comprising soybean meal with protease at a water content of <NUM> wt%, at <NUM> for <NUM> hours.

The object of the present invention is to provide a method for the production of a transformation product of a biomass substrate in a vertical, plug flow bio-conversion process carried out in the presence of one or more suitable enzymes.

Another object is to provide a method, which can be performed in a large and simple reactor design and thereby at low costs.

Yet an object is to provide an efficient method for bio-conversion of biomasses, in particular soya bean or rape seed or mixtures thereof, so as to produce bio-products with desirable properties, such as a high protein content, and/or a modified sugar profile, and/or improved nutritional value, and/or reduced anti-nutritional factors, and/or improved palatability, and/or enhanced organoleptic properties, and/or improved functional properties.

A final object of the invention is to provide an improved method for the production of bio-products comprising a considerable reduced amount of indigestible carbohydrates, and/or anti-nutritional factors.

These objects are fulfilled with the method of the present invention.

Accordingly, in one aspect of the present invention it relates to a method as defined in claim <NUM> for producing a solid transformation product of a substrate.

The present method for treatment of biomass uses gravitational force to transport/move the biomass during bio-conversion. Although the use of gravity for transportation in general is straightforward, it requires careful selection of reaction conditions for the specific purpose, such as in the case of the present plug-flow process.

Normally, when the water content is increased, an incubation mixture tends to compact, by the reduction of void volume, so that the transportation behaviour is affected negatively. When a certain water content is reached the mixture is compacted to an extent so that the transportation by gravitational force is stopped. The material will stick to the walls of the reactor, and the uniform plug-flow is disrupted resulting in uneven retention time of the biomass.

The solution according to the present invention to the problem connected with transportation by gravitational force of the incubation mixture is to make use of a tank as defined in the claims for incubation wherein the flow of material can be kept so high and uniform that plug-flow conditions are achieved and maintained. The flow rate is regulated by the inlet and outlet means and by the dimensions (width to height ratio) of the tank.

Furthermore, the solution according to the invention must secure balancing of the water content in the incubation mixture so that the water activity on the particle surface is sufficient for the reaction process. This is achieved by keeping the ratio wet bulk density to dry bulk density of the substrate low and within certain limits as defined in claim <NUM>.

More specifically, the present inventors have found that the necessary uniform process can be achieved by using an initial incubation mixture having a water content from <NUM> % to <NUM> % by weight, and a ratio of wet bulk density to dry bulk density from <NUM> to <NUM>. In combination with the present, vertical design for the plug-flow process it is possible to secure a uniform plug-flow and ensure the same processing time for the incubation mixture. Furthermore, the method of the present invention is conducted without agitation. If the water content exceeds approximately <NUM> % by weight, the biomass cannot hold the water, and the incubation mixture becomes a slurry having a water phase and a solid phase. These two phases will not flow with the same flow rates, uniform plug flow will not be obtained, and the incubation mixture may stick to the incubator walls. A water content of more than approximately <NUM> % will result in a ratio of wet bulk density to dry bulk density, exceeding <NUM> that is the upper limit according to the invention.

The vertical design is less expensive in investment than a horizontal design due to its larger capacity in a single production line. It is also less expensive to maintain due to less mechanical movements. The use of a non-agitated tank further contributes to reduced operational costs.

The present method is, in particular, efficient if the substrate of biomass has been pretreated before it is mixed with the enzyme preparation or a combination of enzyme preparations, because the pre-treatment improves the access of the enzymes to the components in the biomass which are to be transformed. The pre-treatment is typically carried out by chemical or physical pre-treatment, e.g. by means of disintegration, milling, flaking, heat treatment, pressure treatment, ultrasonic treatment, hydrothermal treatment, or acid or alkaline treatment.

The method of the invention provides a solid transformation product of the substrate which is a product of the transformation of proteinaceous matter, and/or carbohydrates originating from said biomass.

Such solid transformation products can be used e.g. in a processed food product or as an ingredient in a food or feed product or as an ingredient of a cosmetic or a pharmaceutical product or a nutritional supplement. The solid transformation of the substrate may e.g. be included in a food, feed, cosmetic or pharmaceutical product or a nutritional supplement containing from <NUM> % to <NUM>% by weight of a solid transformation product.

In the context of the current invention, the following terms are meant to comprise the following, unless defined elsewhere in the description.

The terms "about", "around", "approximately", or "~" are meant to indicate e.g. the measuring uncertainty commonly experienced in the art, which can be in the order of magnitude of e.g. +/- <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, or even <NUM> %.

The term "comprising" is to be interpreted as specifying the presence of the stated part(s), step(s), feature(s), composition(s), chemical(s), or component(s), but does not exclude the presence of one or more additional parts, steps, features, compositions, chemicals or components. , a composition comprising a chemical compound may thus comprise additional chemical compounds, etc..

In this type of continuous process, the reaction mixture flows through e.g. a tubular or polyhedral reactor with limited back mixing. The flow is a laminar flow where the composition of the reaction mixture changes along the axial direction of the reactor, or a uniform mass flow.

Comprises biological material, as produced by the photosynthesis and that can be used as raw material in industrial production. In this context, biomass refers to plant matter in the form of seeds, cereals, pulses, e.g. beans and peas, etc., and mixtures thereof, and in particular fruits and seeds of legumes. Furthermore, a biomass comprising pulses is specifically applicable due to the protein content and composition.

The substrate of biomass may be disintegrated by pre-treatment, such as chemical or physical pre-treatment, e.g. by means of disintegration, milling, flaking, heat treatment, pressure treatment, ultrasonic treatment, hydrothermal treatment, or acid or alkaline treatment.

Is the process to incubate enzymes on a substrate for a specific purpose, e.g. incubating a protease on a protein to produce peptides or single amino acids.

In the present context, solid transformation product of the substrate refers to a product resulting from incubation of the selected biomass with an enzyme preparation, or combination of enzyme preparations, which can convert matter of the substrate to a desirable product, and optionally processing aids.

Bulk density is a parameter important for the physical behaviour of a biomass which has the form of powder, granules, and the like. The parameter is defined as weight per volume, and may be measured in, e.g., g/ml. It is not an intrinsic property, but can change depending on handling, and can be used as an index of structural changes. The density of a material is determined by placing a fixed volume of the material in a measuring cup and determining the weight or by determining the weight of a measured volume of a material. By this test the following features can be determined:<MAT>.

Thus, in the context of the present invention, "dry bulk density" is the measured bulk density of the biomass without addition of water, viz. the bulk density/pour density. "Wet bulk density" is the bulk density measured after addition of a certain amount of water. Normally, the bulk density is determined in accordance with International Standards ISO <NUM> and ISO <NUM>, but due to the nature of the substances this was not applicable in the present context. The individual method used is described in the examples.

An oligosaccharide is a saccharide polymer containing at least two component monomer sugars. Polysaccharides are saccharide polymers containing many component monomer sugars, also known as complex carbohydrates. Examples include storage polysaccharides such as starch and structural polysaccharides such as cellulose.

Comprise mono-, di-, oligo- and polysaccharides.

Comprise organic compounds with a substantial content of proteins made of amino acids arranged in one or more chains. At a chain length of up to approximately <NUM> amino acids the compound is called a peptide; at higher molecular weight the organic compound is called a polypeptide or a protein.

Comprise esters between fatty acids and glycerol. One molecule of glycerol can be esterified to one, two and tree fatty acid molecules resulting in a monoglyceride, a diglyceride or a triglyceride respectively. Usually fats consist of mainly triglycerides and minor amounts of lecithins, sterols, etc. If the fat is liquid at room temperature it is normally called oil. With respect to oils, fats, and related products in this context, reference is made to "<NPL>, as well as "<NPL>.

Enzyme(s) is a very large class of protein substances with the ability to act as catalysts. Commonly, and according to the Enzyme Nomenclature Committee Recommendations, they are divided in six classes.

Typical examples in the context of the invention can comprise, but are not limited to, protease(s), peptidase(s), phytase(s), carbohydrase(s), lipase(s), amylase(s), glucosidase(s), amyloglucosidase(s), galactosidase(s), decarboxydase(s), glucanase(s), pectinase(s), cellulase(s), hemicellulase(s), phospholipase(s), transferase(s), and oxidoreductase(s).

Some of the functional properties that are important in this context are: Antioxidant, antibacterial action, wetting properties and stimulation of enzyme activity.

The list of plant-based components is huge, but the most important are the following: Rosemary, thyme, oregano, flavonoids, phenolic acids, saponins, and α - and β - acids from hops e.g. α-lupulic acid for the modulation of soluble carbohydrates.

Furthermore, organic acids e.g. sorbic-, propionic-, lactic-, citric-, and ascorbic acid, and their salts for the adjustment of the pH-value, preservation and chelating properties is part of this group of processing aids.

Comprise inorganic compositions that can preserve against bacterial attack during processing, e.g. sodium bisulphite, etc.; anticaking agents, and flow improving agents in the final product, e.g. potassium aluminium silicate, etc..

Comprise inorganic acids e.g. hydrochloric acid or sulphuric acid.

Comprise dairy products, processed meat products, sweets, desserts, ice cream desserts, canned products, freeze dried meals, dressings, soups, convenience food, bread, cakes, etc..

Comprise ready-to-use feed for animals such as piglets, calves, poultry, furred animals, sheep, cats, dogs, fish, and crustaceans, etc..

Comprise products, typically in the form of a tablet or in granulated form, containing one or more biologically active ingredients intended for curing and/or alleviating the symptoms of a disease or a condition. Pharmaceutical products furthermore comprise pharmaceutically acceptable excipients and/or carriers. The solid bio products herein disclosed are very well suited for use as a pharmaceutically acceptable ingredient in a tablet or granulate.

Comprise products intended for personal hygiene as well as improved appearance such as conditioners and bath preparations.

At least <NUM> % by weight of the biomass comprises carbohydrates and proteinaceous matter originating from soya bean seeds, seed of rape seed, or mixtures thereof.

In a first embodiment of the method of the invention at least <NUM> % by weight of the biomass, such as at least <NUM> %, at least <NUM> %, at least <NUM> %, at least <NUM> %, at least <NUM> %, or at least <NUM> % by weight, comprises proteinaceous matter originating from optionally defatted soya. The soya may also be dehulled.

In a second embodiment of the method of the invention at least <NUM> % by weight of the biomass, such as at least <NUM> %, at least <NUM> %, at least <NUM> %, at least <NUM> %, at least <NUM> %, or at least <NUM> % by weight, comprises proteinaceous matter originating from optionally defatted rape seeds.

In a third embodiment of the method of the invention the biomass comprises proteinaceous matter originating from defatted soya flakes in an amount of from <NUM> % to <NUM> % by weight in mixture with proteinaceous matter originating from optionally defatted rape seed in an amount of from <NUM> % to <NUM> % by weight optionally in further mixture with proteinaceous matter originating from fava beans, peas, sunflower seeds and/or cereals in amounts to make up a total amount of the proteinaceous matter of <NUM> % by weight.

In any of the embodiments of the invention the biomass comprising proteinaceous matter may further comprise oligosaccharides, and/or polysaccharides, and/or further comprises oils and fats, e.g. from seeds of oil bearing plants.

In any of the embodiments of the invention the solid transformation product of the substrate may be a product of the transformation of proteinaceous matter and/or carbohydrates originating from said biomass, such as a transformation product of pulses, such as soya, pea, lupine, sunflower, and/or cereals, such as wheat, or maize, or from seeds of oil bearing plants, e.g. rape seed.

In any of the embodiments of the invention the substrate, or the substrate after mixing with an enzyme preparation or a combination of enzyme preparations and water, may not comprise any live baker's yeast, and/or it may not comprise any live yeast selected among Saccharomyces cerevisiae strains, including spent brewer's yeast and spent distiller's yeast and baker's yeast and spent yeast from wine production, or does not comprise any live yeast; and/or in particular it may not comprise baker's yeast when the enzyme is α-galactosidase.

In any of the embodiments of the invention the solid transformation product of the substrate may be a product of the transformation of proteinaceous matter and/or carbohydrates originating from said biomass.

In any of the embodiments of the invention the enzyme preparation or mixture of enzyme preparations comprises one or more enzymes selected from proteases, peptidases, phytases, carbohydrases, such as α-galactosidase, amylase, amyloglucosidase, cellulase, pectinase, and hemi-cellulases, e.g. xylanase, mannanase, or glucanase; and lipase, and oxidoreductase.

In any of the embodiments of the invention the dry matter ratio of said substrate of biomass to said enzyme preparation, or said combination of enzyme preparations, may be from <NUM>:<NUM> to <NUM>,<NUM>,<NUM>:<NUM>, such as <NUM>,<NUM>:<NUM>, <NUM>,<NUM>:<NUM>, <NUM>,<NUM>:<NUM>, <NUM>,<NUM>:<NUM>. <NUM>,<NUM>:<NUM>, <NUM>,<NUM>,<NUM>:<NUM>, <NUM>,<NUM>,<NUM>:<NUM>, <NUM>,<NUM>,<NUM>:<NUM>, <NUM>,<NUM>,<NUM>:<NUM>, or <NUM>,<NUM>,<NUM>:<NUM>. The skilled person will appreciate that the ratio can be selected in dependence of parameters, such as process conditions, the activity of the enzyme, and the desired product, and the skilled person will be able to optimise the ratio in accordance with these parameters.

In any of the embodiments of the invention water may be added to the substrate in an amount to provide a ratio of wet bulk density to dry bulk density from about <NUM> to <NUM> in the substrate, such as from about <NUM> to about <NUM>, e.g. <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, or <NUM>.

In any of the embodiments of the invention at least <NUM> % by weight of the biomass, such as at least <NUM> %, at least <NUM> %, at least <NUM> %, at least <NUM> % or at least <NUM> % by weight, may comprise proteinaceous matter originating from optionally defatted rape seeds, whereas water may be added to the substrate in an amount to provide a ratio of wet bulk density to dry bulk density from about <NUM> to about <NUM>, such as <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, or <NUM>.

In any of the embodiments of the invention one or more processing aids selected from enzymes, plant components, and organic and inorganic processing agents may be added to the substrate before or during incubation.

In any of the embodiments of the invention an α-galactosidase preparation may be added to the substrate of biomass and/or to the initial incubation mixture in an amount of from <NUM> to <NUM>α-galactosidase units pr. dry matter of substrate of biomass, such as from <NUM> to <NUM>α-galactosidase units pr. dry matter of substrate of biomass, e.g. from <NUM> to <NUM>, from <NUM> to <NUM>, from <NUM> to <NUM>, or from <NUM> to <NUM>α-galactosidase units pr. dry matter of substrate of biomass.

In any of the embodiments of the invention the filling degree of said incubation tank may be kept constant. This will result in a uniform flow.

In any of the embodiments of the invention the incubation can be carried out under anaerobic conditions.

In any of the embodiments of the invention the water content in the incubation mixture may be from <NUM> % to <NUM> % by weight, such as <NUM> %, <NUM> %, <NUM> %, <NUM> %, <NUM> %, or <NUM> % by weight.

Thus, the water content in the initial mixture does not exceed <NUM> % by weight and it may vary from e.g. from <NUM> % to <NUM> %, from <NUM> % to <NUM> %, from <NUM> % to <NUM> %, or <NUM> % to <NUM> %, such as <NUM>, <NUM>, <NUM>, <NUM>, <NUM>, or <NUM> %.

In any of the embodiments of the invention the mixture may be incubated for <NUM>-<NUM> hours at <NUM>-<NUM>. The skilled person will know how to optimise the reaction time and the reaction temperature in view of the other reaction conditions, such as the selection of enzyme(s). Thus, the temperature may vary as e.g. <NUM>-<NUM>, <NUM>-<NUM>, <NUM>-<NUM>, <NUM>-<NUM>° C, or <NUM>-<NUM>; and the reaction time may be selected as e.g. <NUM> to <NUM> hours, such as <NUM> to <NUM> hours, <NUM> to <NUM> hours, <NUM> to <NUM> hours, <NUM> to <NUM> hours, or <NUM> to <NUM> hours, at each and every one of the here mentioned temperature intervals.

In any of the embodiments of the invention the solid transformation product of the substrate may by dried, optionally followed by milling.

In any of the embodiments of the invention the substrate mixture may be incubated at a time and a temperature sufficient to inactivate the enzyme(s), any anti-nutritional factors, and any processing aids, and if used partly or totally, and if desired.

In any of the embodiments of the invention the vertical, non-agitated incubation tank may be closed.

In any of the embodiments of the invention the non-agitated incubation tank can be of a vertical, oblong cylindrical or polyhedral type. The advantage of using this type is that it is space-saving and as it is non-agitated the operating costs and maintenance costs for mixing equipment are avoided.

In any of the embodiments of the invention the area in the upper part of said non-agitated incubation tank may be less than the area in the lower part i.e. the tank is of conical shape. The advantage of this is that the slip effect is increased so that biomasses with a reduced flowability can be used.

In any of the embodiments of the invention the non-agitated incubation tank may have insulating matting or a thermal dimple jacket and means to control the temperature inside the incubation tank.

The solid transformation product of the substrate of the invention may be dried to a water content of not more than <NUM> %, <NUM> %, <NUM> %, <NUM> %, <NUM> %, or <NUM> % by weight and optionally be in milled form.

The solid product of the invention can be a product of the transformation of proteinaceous matter, oligosaccharides, and/or polysaccharides originating from said biomass. The solid transformation product may have reduced content of anti-nutritional factors, such as trypsin inhibitors, antigens, flatulence-producing oligosaccharides, e.g. stachyose and raffinose; phytic acid, and lectin.

The solid product of the invention may comprise at least <NUM> % proteinaceous matter by weight of dry matter originating from soya.

The solid product of the invention may comprise at least <NUM> % proteinaceous matter by weight of dry matter originating from rape seed.

The solid product of the invention may comprise proteins in an amount of <NUM>-<NUM> % by weight on dry matter basis originating from plant parts of soya, rape seed, or sun flower, or mixtures thereof.

The solid product of the invention may comprise a total amount of raffinose, stachyose, and verbascose of <NUM> % by weight or less, such as <NUM> % or less, <NUM> % or less, <NUM> % or less, or <NUM> % or less.

Finally, the invention provides a food, feed, cosmetic or pharmaceutical product or a nutritional supplement containing from <NUM> % to <NUM> % by weight of a solid transformation product provided according to the invention.

The soya used was defatted Soya Bean Meal (SBM).

The maize used was whole maize, ground on a hammer mill through a <NUM> sieve.

The wheat used was whole wheat, ground on a hammer mill through a <NUM> sieve.

The sunflower used was defatted Sunflower Seed Meal (SSM).

The rapeseed used was defatted Rape Seed Meal (RSM).

The pea protein used was a pea protein concentrate.

The amount(s) of biomass and water tabulated in the following was mixed for ten minutes followed by fifty minutes of equilibration in a closed container.

After this the material was poured into a measuring cup of <NUM> and its mass determined by weighing the cup and subtracting the tare of the cup.

The bulk density was calculated as mass/untapped volume in kg/m<NUM>.

The dry bulk density used was the measured bulk density of the biomass without addition of water.

The wet bulk density was the bulk density of the biomass with added water.

The ratio was calculated as wet bulk density divided by the dry bulk density.

The moisture content of the biomasses was determined by drying to constant weight.

After addition of water the moisture in the mixture was determined by calculation.

The results for <NUM> % soya and <NUM> % mixtures with soya are tabulated in the following:.

The results for <NUM> % and <NUM> % of soya mixtures with maize, sunflower and rapeseed as well as <NUM> % rapeseed are tabulated in the following:.

Biomasses: Soya Bean Meal (SBM), Soya Flakes, Rape Seed Meal (RSM) and Sunflower Seed Meal (SSM). Water: Normal tap water.

Bio-conversion with protease on SBM and RSM (<NUM>:<NUM> ratio).

The pilot incubator used was an insulated, cylindrical oblong stainless-steel tube with an effective operating volume of <NUM><NUM> and in- and outlets. Furthermore, the incubator was equipped with a temperature probe at the inlet as well as at the outlet.

In a pilot scale vertical reactor with a total volume of <NUM><NUM>, a continuous inlet amount of <NUM>/h soya bean meal (SBM), <NUM>/h rapeseed meal (RSM), <NUM>/h water at <NUM>, <NUM>/h protease (papain from Enzybel), and <NUM>/h protease (Ronozyme ProAct from DSM) was applied. The ratio wet bulk density/dry bulk density of the incubation mixture was <NUM>.

The outlet amount was adjusted to keep a constant level of filling inside the reactor, and the level of filling was set to yield a total processing time of <NUM> hour. Immediately after leaving the vertical reactor, the product was heat treated at <NUM> for <NUM> followed by air drying.

The enzyme-treated product and its untreated reference, a <NUM>:<NUM> mixture of SBM and RSM, were analysed for soluble peptides by SDS-PAGE using the following method:
<NUM> of product was suspended in water, pH adjusted to <NUM>, and adjusted with water to a total weight of <NUM>. The suspension was heated to <NUM> for <NUM> followed by centrifugation at <NUM> RCF for <NUM>. The supernatant was mixed <NUM>+<NUM> with Laemmli sample buffer + <NUM> DTT (Laemmli, <NUM>) and heated to <NUM> for <NUM>. <NUM>µL of each sample was loaded onto a TGX Any kD gel and run following the manufacturer's instructions. The gel was stained with colloid coomassie (Kang et al.

Results of the SDS-PAGE are shown in <FIG>, lanes <NUM> and <NUM>.

It is clear from the SDS-PAGE that most of the distinct protein bands in the untreated SBM/ RSM mixture (lane <NUM>) have been hydrolysed to peptides by the protease treatment in the vertical reactor used according to the invention (lane <NUM>).

In a pilot scale vertical reactor with a total volume of <NUM><NUM>, a continuous inlet amount of <NUM>/h soya bean meal (SBM), <NUM>/h rapeseed meal (RSM), <NUM>/h water at <NUM>, <NUM>/h protease (Acid protease from Suntaq International Ltd. ), and <NUM>/h H<NUM>SO<NUM> was applied. The ratio wet bulk density/dry bulk density of the incubation mixture was <NUM>.

It is clear from the SDS-PAGE that almost all of the distinct protein bands in the untreated SBM / RSM mixture (lane <NUM>) have been hydrolysed to peptides by the <NUM> hour protease treatment in the vertical reactor (lane <NUM>).

This biomass comprises polysaccharides and proteins from pulses.

The incubator used was an insulated, cylindrical oblong stainless-steel tube with an internal diameter of <NUM> and a total height of <NUM>. In the upper part, there was an array of three rotating paddle type level monitors to regulate the inlet and distribution system to a level at <NUM>. This gives the incubator an effective operating volume of <NUM><NUM>. Furthermore, the incubator was equipped with a temperature probe at the inlet as well as at the outlet.

A mixture of dehulled, defatted and desolventised soya flakes, sulfuric acid, α -galactosidase, and water at <NUM> was prepared continuously in amounts to reach a dry matter content of <NUM> % by weight in the mixture, a pH of <NUM>, and an alpha-galactosidase concentration of <NUM>/ton soya. The ratio wet bulk density / dry bulk density of the incubation mixture was <NUM>.

The incubator was filled with incubation mixture at a suitable rate per hour. After <NUM> hours the incubator was filled to operating level and the outlet means were set at a rate to keep the level of filling constant.

An aliquot volume of approx. <NUM> liters was taken after <NUM> hours of the test run and incubated at <NUM> with live steam for <NUM>.

Subsequently, the wet solid transformation product of the biomass was flash dried and milled.

The overall incubation parameters were the following:.

The solid transformation product of the biomass had a total crude protein (N x <NUM>) content of <NUM> % and a water content of <NUM> % by weight, which corresponds to a protein of dry matter of <NUM> %. Furthermore, stachyose and raffinose in the dried, solid transformation product were significantly reduced as shown in table <NUM>:.

The solid transformation product is highly nutritious and palatable and thus suitable as an ingredient in a number of food and feed products or nutritional supplements. Furthermore, it can be used as an excipient in pharma products and in cosmetics e.g. bath formulations.

A mixture of dehulled, defatted and desolventised soya flakes, thermostable phytase, and water at <NUM> was prepared continuously in amounts to reach a dry matter content of <NUM> % by weight in the mixture, and a phytase concentration of <NUM>/ton soya.

The ratio wet bulk density/dry bulk density of the incubation mixture was <NUM>.

The incubator was filled with incubation mixture at the rate of <NUM> liters per hour. After <NUM> hours the incubator was filled to operating level and the outlet means were set at a rate to keep the level of filling constant.

The solid transformation product of the biomass had a total crude protein (N x <NUM>) content of <NUM> % and a water content of <NUM> % by weight, which corresponds to a protein of dry matter of <NUM> %. Furthermore, phytic acid bound phosphor (an anti-nutrient) in the dried, solid transformation product were significantly reduced as shown in table <NUM>:.

The incubator was a production scale vertical reactor with a total volume of <NUM><NUM>.

A continuous inlet amount of <NUM>/h soya bean meal, <NUM>/h water at <NUM>, <NUM>/h Viscozyme L from Novozymes, and <NUM>/h Depol <NUM> from Biocatalysts was applied. The ratio wet bulk density/dry bulk density of the incubation mixture was <NUM>.

The outlet amount was adjusted to keep a constant level of filling inside the reactor, and the level of filling was set to yield a total processing time of <NUM> hours. Immediately after leaving the vertical reactor, the product was heat treated at <NUM> for <NUM> followed by air drying.

Composition of soluble sugars and oligosaccharides was analysed by thin layer chromatography by extracting a watery suspension slurry of <NUM>% DM for <NUM> followed by centrifugation for <NUM> at <NUM>,<NUM> x g and applying the supernatant onto TLC silica gel <NUM> plates (Merck). The different components were quantified by comparison to standards of known concentration (Chaplan and Kennedy, <NUM>).

Results of the thin layer chromatography are shown in <FIG>. It is evident that the carbohydrase treatment (lane <NUM>) liberates some soluble carbohydrates, visualised by the additional spot between sucrose and raffinose on the thin layer chromatography as well as a general smear throughout the lane compared to the reference (lane <NUM>).

This biomass comprises polysaccharides and proteins from pulses.

The incubator was a laboratory scale plastic container.

An amount of <NUM> soya bean meal, <NUM> rapeseed meal, <NUM> ground wheat, <NUM> water, <NUM> H<NUM>SO<NUM>, <NUM> Viscozyme L from Novozymes, <NUM> Depol <NUM> from Biocatalysts, <NUM> BAN <NUM> from Novozymes, and <NUM> AMG <NUM> from Novozymes was mixed and left to incubate at <NUM> for <NUM> hours. The ratio wet bulk density/dry bulk density of the incubation mixture was <NUM>.

Following incubation, the product was heat treated at <NUM> for <NUM> followed by air drying and milling.

The enzyme-treated product and its untreated reference, <NUM> soya bean meal + <NUM> rapeseed meal + <NUM> ground wheat, milled, were analysed for soluble/insoluble non-starch polysaccharides (NSP) using the method of Englyst et al. Content of carbohydrate content in watery extract was analysed by the phenol sulphuric acid method and composition of soluble sugars and oligosaccharides was analysed by thin layer chromatography by extracting a watery suspension slurry of <NUM>% DM for <NUM> followed by centrifugation for <NUM> at <NUM>,<NUM> x g and applying the supernatant onto TLC silica gel <NUM> plates (Merck). The different components were quantified by comparison to standards of known concentration (Chaplan and Kennedy, <NUM>).

Results of the soluble and insoluble NSP as well as the contents of soluble carbohydrates are shown in table <NUM>. Results of the thin layer chromatography are shown in <FIG>.

It is evident that the carbohydrase treatment liberates some soluble carbohydrates, visualised by a smear on the thin layer chromatography, and that the carbohydrase treatment changes the amounts of soluble carbohydrates and NSP present in the product compared to the reference.

The incubator was a pilot scale vertical reactor with a total volume of <NUM><NUM>.

A continuous inlet amount of <NUM>/h soya bean meal, <NUM>/h sunflower meal, <NUM>/h water at <NUM>, <NUM>/h carbohydrase (Ronozyme VP from Novozymes), and <NUM>/h H<NUM>SO<NUM> was applied. The ratio wet bulk density/dry bulk density of the incubation mixture was <NUM>.

The enzyme-treated product and its untreated reference, <NUM> soya bean meal + <NUM> sunflower meal, were analysed for soluble/insoluble non-starch polysaccharides (NSP) using the method of Englyst et al.

The results of the NSP analysis are shown in table <NUM>. It is evident that the processing changes the amounts of the NSP fractions.

The reactor used was a vertical cylinder with an effective height of <NUM> and a diameter of <NUM>.

In the top of the vertical reactor, the feed mixture falls on position near the centre of the reactor. For even distribution, a scraper blade or level arm distributes the inlet feed mixture over the perimeter of reactor.

In the bottom of the reactor, the product was extracted by means to achieve a uniform residence time for any particle spread on the top of the reactor.

Claim 1:
A method for producing a solid transformation product of a substrate, wherein the solid transformation product is a product of the transformation of proteinaceous matter and/or carbohydrates originating from a biomass, comprising the following steps:
• preparing a substrate of biomass comprising carbohydrates and proteinaceous matter that originate from soya bean seed, seed of rape seed, or mixtures thereof, wherein at least <NUM> % by weight of said biomass comprises carbohydrates and proteinaceous matter originating from soya bean seeds, seed of rape seed, or mixtures thereof, optionally in further mixture with carbohydrates and proteinaceous matter originating from seed of fava beans, seed of peas, seed of sunflower, seed of lupine, and/or seed of cereals;
• mixing said substrate with an enzyme preparation or a combination of enzyme preparations and adding water in an amount which provides an initial incubation mixture having a water content from <NUM> % to <NUM> % by weight, and a ratio of wet bulk density to dry bulk density from <NUM> to <NUM>, wherein the dry bulk density is the measured bulk density (weight/volume) of the biomass without the added water, and the wet bulk density is the measured bulk density (weight/volume) of the biomass with the added amount of water;
• incubating said initial incubation mixture for <NUM>-<NUM> hours at a temperature of <NUM>-<NUM>; and recovering solid transformation product from the incubated mixture;
further comprising that the incubating step is performed as a uniform, continuous plug-flow process in a vertical, non-agitated incubation tank with inlet means for said mixture and additives and outlet means for said solid transformation product, wherein transport of the biomass within the vertical, non-agitated incubation tank is mediated by gravitational force.