Patent Description:
Power cables employing a polymeric insulator, such as cross-linked polyethylene (XLPE), as an insulating layer have been used. However, due to space charges formed at a high direct-current (DC) electric field, paper-insulated cables having an insulating layer formed by impregnating insulating paper, which is cross-wound to cover a conductor, etc., with insulating oil have been used as ultra-high voltage DC transmission cables.

Examples of the paper-insulated cables include an oil-filled (OF) cable in which low-viscosity insulating oil is circulated, a mass-impregnated non-draining (MIND) cable impregnated with high or medium viscosity insulating oil, and the like. The OF cable is limited in terms of a transmission rate of a hydraulic pressure for circulation of the insulating oil and thus is not suitable as a long-distance transmission cable. Particularly, the OF cable is not suitable as a submarine cable because it is difficult to install insulating-oil circulation facility at the seabed.

Accordingly, the MIND cable is generally used as a long-distance DC transmission cable or an ultra-high voltage submarine cable.

In the MIND cable, an insulating layer is formed by winding insulating paper in a plurality of layers. For example, either kraft paper or semi-synthetic paper formed by stacking kraft paper and thermoplastic resin such as polypropylene resin may be used as the insulating paper.

In the case of a cable in which only kraft paper is wound and impregnated with insulating oil, when the cable is operated (when an electric current is supplied to the cable), a temperature change occurs inwardly in a radial direction, i.e., outwardly from a portion of the insulating layer adjacent to an inner semi-conductive layer, i.e., toward an outer semi-conductive layer outside the insulating layer, due to heat generated due to a joule loss, caused by the electric current flowing through a conductor of the cable.

Accordingly, the viscosity of the insulating oil in the portion of the insulating layer adjacent to the inner semi-conductive layer having relatively high temperature decreases and thus the insulating oil thermally expands and moves to a portion of the insulating layer adjacent to the outer semi-conductive layer. In contrast, when the temperature decreases, the viscosity of the moving insulating oil increases but does not return to the original position. Thus, deoiling voids may occur inwardly in a radial direction, i.e., in the portion of the insulating layer adjacent to the inner semi-conductive layer, due to thermal contraction the insulating oil.

In addition, when the cable is operated (when an electric current is supplied to the cable), the viscosity of the impregnated insulating oil decreases due to heat generated due to joule loss caused by the electric current flowing through the conductor of the cable and thus the insulating oil thermally expands and moves from a portion of the cable installed at a higher position to a portion of the cable installed at a lower position. When the temperature decreases, the viscosity of the moving insulating oil increases but does not return to the original position and thus deoiling voids may occur due to the thermal contraction of the insulating oil.

Because there is no insulating oil in the deoiling voids, an electric field may be concentrated in the deoiling void and thus partial discharge, dielectric breakdown, or the like may occur starting from the deoiling voids, thereby decreasing the lifespan of the cable.

However, when the insulating layer is formed using semi-synthetic paper, the insulating oil may be suppressed from flowing due to the thermal expansion of thermoplastic resin, such as polypropylene resin, which is not impregnated with the insulating oil during the operation of the cable. In addition, because an insulation resistance of polypropylene resin is higher than that of kraft paper, a voltage shared by polypropylene may be decreased even when deoiling voids occur.

Because the insulating oil does not move within polypropylene resin, the flow of the insulating oil in a diameter direction of the cable may be suppressed due to gravity. Furthermore, surface pressure is applied to the kraft paper due to thermal expansion of polypropylene resin at an impregnation temperature during the manufacture of the cable or at an operating temperature during the operation of the cable and thus the flow of the insulating oil may be further suppressed.

However, even when deoiling voids are suppressed from occurring due to the flow of the insulating oil, the insulating oil impregnated in the insulating layer, the semi-conductive layers, etc. contracts and thus a plurality of deoiling voids may occur in the insulating layer and the like, when the MIND cable is installed in a low-temperature environment to be used as an underground cable or a submarine cable in an extreme region. Thus, problems, such as partial discharge, dielectric breakdown, etc., may occur due to concentration of an electric field in the deoiling voids, until the deoiling voids are removed due to the expansion of the contracting insulating oil due to an increase in temperature of the insulating layer and the like by heat generated in the conductor during the operation of the cable.

Therefore, there is an urgent need for a power cable, in which an insulating layer has high dielectric strength, an electric field applied to the insulating layer may be effectively alleviated, and deoiling voids may be suppressed from occurring in the insulating layer particularly in a low-temperature environment to effectively suppress partial discharge, dielectric breakdown, and the like due to concentration of an electric field in the deoiling voids.

Further prior art can be found in <CIT>, <CIT>, <CIT>, <CIT>, <CIT> and <CIT>.

The present invention is directed to providing an ultra-high voltage power cable, in which an insulating layer has high dielectric strength and an electric field applied to the insulating layer may be effectively reduced to increase the lifespan of the cable.

The present invention is also directed to providing an ultra-high voltage direct-current (DC) power cable, in which deoiling voids are suppressed from occurring in an insulating layer in an insulator in a low-temperature environment or when the supply of an electric current is stopped and thus partial discharge, dielectric breakdown, and the like may be effectively suppressed due to the concentration of an electric field in the deoiling voids.

According to the present invention, a power cable to be used in a submarine environment or a low-temperature environment is provided with the features of claim <NUM>. Preferable embodiments of the claimed power cable are defined in the dependent claims.

In a power cable of the present invention, dielectric strength can be improved due to an insulating layer and semi-conductive layers having specific configurations, and an electric field applied to the insulating layer can be effectively reduced to obtain an effect of increasing the lifespan of the cable.

In addition, in the power cable of the present invention, a metal sheath layer can be easily deformed by external pressure by locally differently adjusting a thickness thereof, so that deoiling voids occurring in an insulating layer and the like included in the metal sheath layer may be reduced to effectively suppress partial discharge, dielectric breakdown, etc. due to the concentration of an electric field in the deoiling voids.

Hereinafter, exemplary embodiments of the present invention will be described in detail. The present invention is, however, not limited thereto and may be embodied in many different forms. Rather, the embodiments set forth herein are provided so that this disclosure will be thorough and complete, and fully convey the scope of the invention to those skilled in the art. Throughout the specification, the same reference numbers represent the same elements.

<FIG> are diagrams schematically illustrating a cross section and a longitudinal section of a power cable according to the present invention.

As illustrated in <FIG>, the power cable according to the present invention includes a conductor <NUM>, an inner semi-conductive layer <NUM> covering the conductor <NUM>, an insulating layer <NUM> covering the inner semi-conductive layer <NUM>, an outer semi-conductive layer <NUM> covering the insulating layer <NUM>, a metal sheath layer <NUM> covering the outer semi-conductive layer <NUM>, a cable protection layer <NUM> covering the metal sheath layer <NUM>, and the like.

The conductor <NUM> may serve as a current moving path for transmission of current, and may be formed of high-purity copper (Cu), aluminum (Al), or the like having high conductivity to minimize power loss and having appropriate strength and flexibility to be used as a conductor of the power cable, and particularly, annealed copper wire having high elongation and conductivity. A cross-sectional area of the conductor <NUM> may vary according to a power transmission rate, usage, etc. of the power cable.

Preferably, the conductor <NUM> may include a flat conductor formed by stacking flat wires in a plurality of layers on a circular center wire or a circularly compressed conductor formed by stacking round wires in a plurality of layers on a circular center wire and compressing the round wires. The conductor <NUM> including a flat conductor formed by a so-called keystone method is economical, because an outer diameter of the cable may be reduced due to a high space factor of the conductor <NUM> and the cross-sectional area of each wire of the conductor <NUM> may be increased to reduce the total number of wires. In addition, the conductor <NUM> is effective because there is less voids therein and the weight of the insulating oil to be contained in the conductor <NUM> may be reduced.

The inner semi-conductive layer <NUM> may suppress distortion and concentration of an electric field due to an irregular surface of the conductor <NUM> to suppress partial discharge, dielectric breakdown, or the like from occurring due to the concentration of an electric field at an interface between the inner semi-conductive layer <NUM> and the insulating layer <NUM> or due to the concentration of an electric field in the insulating layer <NUM>.

The inner semi-conductive layer <NUM> may be formed by cross-winding semi-conductive paper, e.g., carbon paper obtained by applying a conductive material such as carbon black onto insulating paper or a film formed of a polymer composite material in which a conductive material such as carbon black is dispersed. The inner semi-conductive layer <NUM> may have a thickness of about <NUM> to <NUM>.

The insulating layer <NUM> is formed by winding insulating paper in a plurality of layers. For example, either kraft paper or semi-synthetic paper formed by stacking kraft paper and thermoplastic resin such as polypropylene resin may be used as the insulating paper.

In an exemplary embodiment of the present invention, the insulating layer <NUM> may include an inner insulating layer <NUM>, an intermediate insulating layer <NUM>, and an outer insulating layer <NUM>. The inner insulating layer <NUM> and the outer insulating layer <NUM> may be formed of a material having lower resistivity than that of a material of the intermediate insulating layer <NUM>. Thus, each of the inner insulating layer <NUM> and the outer insulating layer <NUM> may reduce an electric field by preventing a high electric field, which is applied to the cable when the cable is operated, from being applied directly onto the conductor <NUM> or directly below the metal sheath layer <NUM>, and may suppress deterioration of the intermediate insulating layer <NUM>.

<FIG> is a graph schematically showing a process of reducing an electric field in an insulating layer of a power cable according to the present invention. As illustrated in <FIG>. a high electric field, which is generally generated in a DC cable, may be effectively suppressed from being applied directly onto the conductor <NUM> and directly below the metal sheath layer <NUM> by reducing a DC electric field in the inner insulating layer <NUM> and the outer insulating layer <NUM> having relatively low resistivity. In the case of an impulse, a maximum impulse electric field applied to the intermediate insulating layer <NUM> is controlled to be equal to or less than <NUM> kV/mm and a high impulse electric field applied to the inner insulating layer <NUM> may be reduced to suppress deterioration of the inner insulating layer <NUM>. Thus, deterioration of the intermediate insulating layer <NUM> may be also suppressed. Here, the impulse electric field refers to an electric field applied to the cable when an impulse voltage is applied to the cable.

Therefore, as illustrated in <FIG>, a maximum impulse electric field value of the inner insulating layer <NUM> is designed to be less than that of the intermediate insulating layer <NUM>, so that a high electric field may not be applied directly onto the conductor <NUM> or directly below the metal sheath layer <NUM>. A maximum impulse electric field applied to the intermediate insulating layer <NUM> is equal to an internal electric field of the intermediate insulating layer <NUM>. The internal electric field may be controlled to be equal to or less than an allowable impulse electric field, e.g., <NUM> kV/mm, of the intermediate insulating layer <NUM>, thereby suppressing deterioration of the insulating layer <NUM>.

Accordingly, the entire insulating layer <NUM> may be made compact by suppressing a high electric field from being applied to the inner insulating layer <NUM> and the outer insulating layer <NUM>, and particularly, to a cable connection member vulnerable to an electric field, and further maximizing the performance of the intermediate insulating layer <NUM>. The deterioration of the insulating layer <NUM> may be suppressed to prevent deterioration of dielectric strength and other physical properties thereof. Therefore, a compact cable having an impulse internal pressure higher than a voltage of a general cable may be achieved and shortening of the lifespan of the cable may be suppressed.

According to an embodiment of the present invention, each of the inner insulating layer <NUM> and the outer insulating layer <NUM> may be formed by cross-winding kraft paper made of kraft pulp and impregnating the kraft paper with insulating oil. Thus, the insulating layer <NUM> and the outer insulating layer <NUM> may have lower resistivity and a higher dielectric constant than those of the intermediate insulating layer <NUM>. The kraft paper may be prepared by removing organic electrolytes from the kraft pulp and cleaning the kraft pulp with deionized water to obtain a high dielectric tangent and a high dielectric constant.

The intermediate insulating layer <NUM> may be formed by cross-winding semi-synthetic paper a plastic film in which kraft paper is stacked on a surface, a back surface, or both of them and then impregnating the semi-synthetic paper with insulating oil. Because the intermediate insulating layer <NUM> formed as described above includes the plastic film, the intermediate insulating layer <NUM> has high resistivity, a low dielectric constant, a high DC dielectric strength and a high impulse breakdown voltage as compared with the inner insulating layer <NUM> and the outer insulating layer <NUM>. The entire insulating layer <NUM> may be made compact by concentrating a DC electric field on the intermediate insulating layer <NUM> which is robust to DC internal electric field strength due to the high resistivity thereof and concentrating an impulse electric field on the intermediate insulating layer <NUM> which is robust to impulse electric field due to low dielectric constant thereof. Accordingly, an outer diameter of the cable may be decreased.

In the semi-synthetic paper used to form the intermediate insulating layer <NUM>, the plastic film expands due to heat generated during the operation of the cable and thus oil resistance increases to suppress movement of the insulating oil impregnated in the insulating layer <NUM> to the outer semi-conductive layer <NUM>. Thus, oiling voids may be suppressed from occurring due to the movement of the insulating oil, thereby suppressing concentration of an electric field and dielectric breakdown due to the deoiling voids. Here, the plastic film may be formed of polyolefin resin such as polyethylene, polypropylene or polybutylene, fluorine resin such as tetrafluoroethylene-hexafluoro polypropylene copolymer, ethylene-tetrafluoroethylene copolymer, and preferably, polypropylene homopolymer resin having high heat resistance.

A thickness of the plastic film may be <NUM> to <NUM>% of the total thickness of the semi-synthetic paper. When the thickness of the plastic film is less than <NUM>% of the total thickness of the semi-synthetic paper, the outer diameter of the cable may increase due to insufficient resistivity of the intermediate insulating layer <NUM>. In contrast, when the thickness of the plastic film is greater than <NUM>% of the total thickness of the semi-synthetic paper, the semi-synthetic paper may be difficult to process, i.e., prepare, may be difficult to be impregnated with the insulating oil due to insufficient distribution paths of insulating oil, and may be expensive.

A thickness of the inner insulating layer <NUM> may be in a range of <NUM> to <NUM>% of the total thickness of the insulating layer <NUM>, a thickness of the outer insulating layer <NUM> may be in a range of <NUM> to <NUM>% of the total thickness of the insulating layer <NUM>, and a thickness of the intermediate insulating layer <NUM> may be greater than or equal to <NUM>% of the total thickness of the insulating layer <NUM>. Thus, the maximum impulse electric field value of the inner insulating layer <NUM> may be lower than that of the intermediate insulating layer <NUM>. When the thickness of the inner insulating layer <NUM> is increased more than necessary, the maximum impulse electric field value of the intermediate insulating layer <NUM> becomes greater than a permissible maximum impulse electric field value. In order to alleviate this problem, the outer diameter of the cable should be increased. It is preferable that the thickness of the outer insulating layer <NUM> be sufficiently larger than that of the inner insulating layer <NUM>, as will be described below.

In addition, in the present invention, the inner insulating layer <NUM> and the outer insulating layer <NUM> having low resistivity are provided to suppress a high DC electric field from being applied directly onto the conductor <NUM> and directly below the metal sheath layer <NUM>. Furthermore, the thickness of the intermediate insulating layer <NUM> having high resistivity is designed to be <NUM>% or more and thus the outer diameter of the cable may be reduced while maintaining sufficient dielectric strength.

As described above, the thicknesses of the inner insulating layer <NUM>, the intermediate insulating layer <NUM>, and the outer insulating layer <NUM> of the insulating layer <NUM> may be precisely controlled to minimize the outer diameter of the cable while achieving desired dielectric strength of the insulating layer <NUM>. In addition, electric fields of direct current and an impulse applied to the insulating layer <NUM> may be designed to be most effective internal electric fields, and high electric fields of direct current and an impulse may be suppressed from being applied directly onto the conductor <NUM> and directly below the metal sheath layer <NUM> to apply a design means to increase dielectric strength of a cable connection member, which is vulnerable to an electric field, to a sufficient level.

Preferably, the thickness of the outer insulating layer <NUM> is greater than that of the inner insulating layer <NUM>. For example, in the case of a <NUM> kV DC cable, the inner insulating layer <NUM> may have a thickness of <NUM> to <NUM>, the outer insulating layer <NUM> may have a thickness of <NUM> to <NUM>, and the intermediate insulating layer <NUM> may have a thickness of <NUM> to <NUM>.

Heat generated during a lead-joining work for connection of the cable according to the present invention may be supplied to the insulating layer <NUM> and thus the plastic film of the semi-synthetic paper of the intermediate insulating layer <NUM> may be melted by the heat. Thus, in order to protect the plastic film from the heat, the outer insulating layer <NUM> should be formed to a sufficient thickness and is preferably thicker than the inner insulating layer <NUM>. The thickness of the outer insulating layer <NUM> is preferably <NUM> to <NUM> times that of the inner insulating layer <NUM>.

In addition, the thickness of a sheet of semi-synthetic paper used to form the intermediate insulating layer <NUM> may be in a range of <NUM> to <NUM>, and the thickness of kraft paper used to form the inner and outer insulating layers <NUM> and <NUM> may be in a range of <NUM> to <NUM>. The thickness of the kraft paper used to form the inner and outer insulating layers <NUM> and <NUM> may be greater than that of the kraft paper of the semi-synthetic paper.

When the kraft paper used to form the inner and outer insulating layers <NUM> and <NUM> is extremely thin, mechanical damage may be caused due to insufficient strength of the kraft paper when the kraft paper is wound, and the number of cross-winding the kraft paper should be increased to form an insulating layer to a desired thickness, thereby reducing productivity of the cable. Furthermore, because total volume of gaps in the wound kraft paper, which serve as a main passage of the insulating oil, decreases, it may take a long time to impregnate the kraft paper with the insulating oil, and the amount of the insulating oil impregnated in the kraft paper may decrease, making it difficult to achieve desired dielectric strength.

The insulating oil impregnated in the insulating layer <NUM> is fixed without being circulated in a lengthwise direction of the cable, similar to a low-viscosity insulating oil used in existing OF cables, and thus, an insulating oil having relatively high viscosity is used. The insulating oil may be used to not only achieve desired dielectric strength of the insulating layer <NUM> but also to function as a lubricant to facilitate the movement of the insulating paper when the cable is bent.

The insulating oil is not particularly limited but a medium-viscosity insulating oil having a kinematic viscosity of <NUM> to <NUM> centistokes (cSt) at <NUM> or a high-viscosity insulating oil having a kinematic viscosity of <NUM> centistokes (cSt) or more at <NUM> may be used. For example, at least one insulating oil selected from the group consisting of naphthenic insulating oil, polystyrene insulating oil, mineral oil, alkyl benzene or polybutene synthetic oil, heavy alkylate, and the like may be mixed and used.

A process of impregnating the insulating layer <NUM> with the insulating oil may be performed by cross-winding each of the kraft paper and the semi-synthetic paper a plurality of times to form the inner insulating layer <NUM>, the intermediate insulating layer <NUM> and the outer insulating layer <NUM> to desired thicknesses, vacuum-drying these layers to remove residual moisture from the insulating layer <NUM>, impregnating the insulating layer <NUM> with the insulating oil for a certain time by injecting into a tank the insulating oil heated to a high impregnation temperature, e.g., <NUM> to <NUM> under a high pressure environment, and gradually cooling the insulating oil.

The outer semi-conductive layer <NUM> suppresses a non-uniform electric field distribution between the insulating layer <NUM> and the metal sheath layer <NUM>, alleviates an electric field distribution, and physically protects the insulating layer <NUM> from the metal sheath layer <NUM> which may have various shapes.

The outer semi-conductive layer <NUM> may be formed by cross-winding semi-conductive paper, such as carbon paper obtained by treating insulating paper with conductive carbon black, and may preferably include a lower layer formed by cross-winding the semi-conductive paper and an upper layer formed by gap-winding or overlap-winding the semi-conductive paper and metallized paper.

Here, the gap-winding refers to a method of cross-winding the semi-conductive paper to form gaps therein, and repeatedly cross-winding new semi-conductive paper or the like on the semi-conductive paper or the like to form gaps therein, such that the previous gaps are covered with the new semi-conductive paper or the like.

In addition, when the semi-conductive paper and the metallized paper are overlap-wound in the upper layer, the metallized paper and the semi-conductive paper may be alternately cross-wound such that certain portions thereof, e.g., <NUM> to <NUM>% thereof, overlap each other.

Here, the metallized paper may have a structure in which a metal foil such as aluminum tape or aluminum foil is stacked on base paper such as kraft paper or carbon paper. The metal foil may include a plurality of perforations via which insulating oil may easily penetrate into semi-conductive paper, insulating paper, semi-synthetic paper, etc. below the metal foil. Thus, the semi-conductive paper of the lower layer may be brought into smooth electrical contact with the metal foil of the metallized paper through the semi-conductive paper of the upper layer. As a result, the outer semi-conductive layer <NUM> and the metal sheath layer <NUM> may be brought into smooth electrical contact with each other and thus a uniform electric field distribution may be formed between the insulating layer <NUM> and the metal sheath layer <NUM>.

In addition, a woven copper-wire fabric (not shown) may be additionally provided between the outer semi-conductive layer <NUM> and the metal sheath layer <NUM>. The woven copper-wire fabric has a structure in which <NUM> to <NUM> strands of copper wire are directly inserted into a nonwoven fabric. Through the copper wire, the semi-conductive layer <NUM> and the metal sheath layer <NUM> may be brought into smooth electrical contact with each other. Additionally, the semi-conductive paper, the metallized paper, and the like which are wound to form the outer semi-conductive layer <NUM> may be firmly bound to maintain the above structure without being loosened, and the metallized paper and the like may be prevented from being damaged (e.g., being torn) due to the movement of the metal sheath layer <NUM> when the cable thermally contracts and thus is bent.

The metal sheath layer <NUM> prevents the insulating oil from leaking to the outside from the inside of the cable, functions as a return path of fault current when a grounding or short-circuit occurs in the cable by grounding an end of the cable by maintaining a voltage, which is applied to the cable during transmission of direct current, between the conductor <NUM> and the metal sheath layer <NUM>, thereby securing safety, protects the cable from external impacts, pressure, etc., and improves watertightness, flame retardancy, etc. of the cable.

The metal sheath layer <NUM> may be, for example, a lead sheath formed of pure lead or a lead alloy. As the metal sheath layer <NUM>, the lead sheath may also function as a high-current conductor owing to relatively low electrical resistance thereof, and may additionally improve watertightness, mechanical strength, fatigue characteristics, etc. of the cable, when formed as a seamless type.

Furthermore, a corrosion inhibiting compound, e.g., blown asphalt, may be applied on a surface of the lead sheath to additionally improve corrosion resistance, watertightness, etc. of the cable and improve adhesion between the metal sheath layer <NUM> and the cable protection layer <NUM>.

<FIG> is an enlarged view of a structure of a metal sheath layer of the power cable of <FIG>.

As illustrated in <FIG>, a cross section of the metal sheath layer <NUM> has irregular thicknesses. Specifically, as illustrated in <FIG>, a certain cross section of the metal sheath layer <NUM> has a minimum thickness t1 and a maximum thickness t2. According to the invention, as illustrated in <FIG>, an outer side of the metal sheath layer <NUM> is generally oval in shape, opposite and symmetrical upper and lower sides of the metal sheath layer <NUM> may have the minimum thickness t1 and opposite and symmetrical left and right sides thereof may have the maximum thickness t2. In <FIG>, the minimum thickness t1 is <NUM>% or less of the maximum thickness t2, and preferably, in a range of <NUM> to <NUM>% of the maximum thickness t2.

When a power cable of the present invention is installed or operated in an extreme region in a low-temperature environment, the insulating oil impregnated in the inner semi-conductive layer <NUM>, the insulating layer <NUM>, the outer semi-conductive layer <NUM>, etc. contracts and thus a plurality of deoiling voids containing no insulating oil occur in the insulating layer <NUM> and the like. In case that a certain cross section of the metal sheath layer <NUM> has irregular thicknesses as described above, when an external force is applied to the cable during the installation or operation thereof, a relatively thin portion of the metal sheath layer <NUM> is adapted to be easily deformed by the external force, thus changing an inner shape of the metal sheath layer <NUM> from a round shape to an oval shape. Accordingly, a cross-sectional area of the inside of the metal sheath layer <NUM> decreases and thus the deoiling voids occurring in the insulating layer <NUM> and the like may decrease.

<FIG> is a schematic view of a process of deformation of a cross-sectional structure of the power cable of <FIG> when the power cable is installed underground or at the seabed. For convenience of explanation of the concept, sizes of voids are exaggerated and an inner cross section of the metal sheath layer is exaggeratedly illustrated as having an oval shape.

In detail, when the power cable of the present invention having a cross section illustrated in <FIG> is installed underground or at the seabed as illustrated in <FIG>, a hydraulic pressure may decrease, a negative pressure may be generated sometimes, and a plurality of deoiling voids containing no insulating layer may occur in the insulating layer <NUM> and the like (i.e., the layers <NUM> to <NUM>), due to the contraction of the insulating oil impregnated in the inner semi-conductive layer <NUM>, the insulating layer <NUM>, the outer semi-conductive layer <NUM>, etc. in a low-temperature environment under the ground or at the seabed. However, as illustrated in <FIG>, a relatively thin portion of the metal sheath layer <NUM> is inwardly deformed by either an external force applied due to contraction of an inner sheath <NUM> on an outer side of the metal sheath layer <NUM> or a sea water pressure at the seabed until a pressure thereof becomes equal to the external force. Thus, an inner cross section of the metal sheath layer <NUM> is deformed into an oval shape and thus a cross-sectional area of the metal sheath layer <NUM> decreases. Accordingly, hydraulic pressures in the insulating layer <NUM>, etc. (i.e., the layers <NUM> to <NUM>) increase and the deoiling voids occurring therein decrease, thereby preventing deterioration of insulation performance. In addition, as illustrated in <FIG>, when heat is generated by the conductor <NUM> due to the operation of the power cable, the insulating oil impregnated in the insulating layer <NUM>, etc. (the layers <NUM> to <NUM>) expands and thus the inner cross section of the metal sheath layer <NUM> returns to a round shape and the round shape is maintained by an external force greater than or equal to an external pressure generated by at least the inner sheath <NUM>.

That is, because a power cable of the present invention includes a metal sheath layer having irregular thicknesses at a certain cross-section thereof, the power cable is capable of effectively reducing deoiling voids occurring in the insulating layer, etc. (the layers <NUM> to <NUM>) due to the contraction of the insulating oil in a low-temperature environment and thus exhibits an excellent and unexpected effect of suppressing partial discharge, dielectric breakdown, and the like, caused by an electric field concentrated in the deoiling voids.

Referring to <FIG>, the portion of the metal sheath layer <NUM> having the minimum thickness t1 is not easily deformed by external pressure and thus an effect of reducing the deoiling voids may be insufficient, when the minimum thickness t1 of a cross section of the metal sheath layer <NUM> is greater than <NUM>% of the maximum thickness t2 thereof. In contrast, a whole cross section of the power cable cannot be maintained in a circular stable structure, when the minimum thickness t1 of the cross section of the metal sheath layer <NUM> is less than <NUM>% of the maximum thickness t2.

The cable protection layer <NUM> may include, for example, a metal reinforcement layer <NUM> and an outer sheath <NUM>, and may further include the inner sheath <NUM> and bedding layers <NUM> and <NUM> on and below the metal reinforcement layer <NUM>. Here, the inner sheath <NUM> improves corrosion resistance, watertightness of the cable, and protects the cable from mechanical trauma, heat, fire, ultraviolet rays, insects or animals. The inner sheath <NUM> is not particularly limited but may be formed of polyethylene having excellent cold resistance, oil resistance, chemical resistance, etc., polyvinyl chloride having excellent chemical resistance, flame resistance, etc., or the like.

The metal reinforcing layer <NUM> protects the cable from mechanical stress, and may be formed of galvanized steel tape, stainless steel tape, or the like to prevent corrosion. A corrosion inhibiting compound may be applied to a surface of the galvanized steel tape. The bedding layers <NUM> and <NUM> on and below the metal reinforcement layer <NUM> may alleviate external impact or pressure, and may be formed, for example, using a nonwoven tape.

The metal reinforcement layer <NUM> may be provided directly on the metal sheath layer <NUM> or through the bedding layers <NUM> and <NUM>. In this case, mechanical reliability of the cable may be improved because the metal sheath layer <NUM> is suppressed from expanding and being deformed due to expansion of the insulating oil in the metal reinforcement layer <NUM> at a high temperature, and at the same time, dielectric strength thereof may be improved because a high hydraulic pressure is applied to portions of the insulating layer <NUM> and the semi-conductive layers <NUM> and <NUM> included in the metal sheath layer <NUM>.

The outer sheath <NUM> has substantially the same function and characteristics as the inner sheath <NUM>. An outer sheath of a cable used in a submarine tunnel, a terrestrial tunnel section, etc. may be formed of polyvinyl chloride having excellent flame retardancy, because fire is a risk factor that greatly affects manpower or equipment safety. An outer sheath of a cable used in a pipe conduct section may be formed of polyethylene having excellent mechanical strength and cold resistance.

Although not shown, the inner sheath <NUM> may be omitted and the metal reinforcement layer <NUM> may be directly installed on the metal sheath layer <NUM>, and a bedding layer may be provided, as needed, inside and outside the metal reinforcement layer <NUM>. That is, a bedding layer, a metal reinforcement layer, a bedding layer, and an outer sheath may be sequentially provided on an outer side of the metal sheath layer. In this case, it is preferable in terms of fatigue characteristics of the metal sheath layer <NUM> because the metal reinforcement layer <NUM> allows deformation of the metal sheath layer <NUM> but suppresses a change of an outer circumferential length thereof, a hydraulic pressure of the cable insulating layer <NUM> in the metal sheath layer <NUM> may be increased when electric power is supplied to the cable, a decrease in the hydraulic pressure, caused by contraction of the insulating oil due to a decrease in temperature of the cable when the supply of the electric current is stopped, may be compensated, and the insulating oil may be replenished by moving it from a part having a high hydraulic pressure to a part, e.g., the inner semi-conductive layer <NUM>, in which a hydraulic pressure sharply decreases due to the difference between the hydraulic pressures.

In addition, when the cable is a submarine cable, the cable protection layer <NUM> may further include a wire sheath <NUM>, an outer serving layer <NUM> formed of polypropylene yarn or the like, etc. The wire sheath <NUM> and the outer serving layer <NUM> may additionally protect the cable from sea currents, reefs, etc. at the seabed.

Claim 1:
A power cable to be used in a submarine environment or a low-temperature environment comprising:
a conductor (<NUM>);
an inner semi-conductive layer (<NUM>) covering the conductor (<NUM>);
an insulating layer (<NUM>) covering the inner semi-conductive layer (<NUM>) and impregnated with insulating oil;
an outer semi-conductive layer (<NUM>) covering the insulating layer (<NUM>);
a metal sheath layer (<NUM>) covering the outer semi-conductive layer (<NUM>); and
a cable protection layer (<NUM>) covering the metal sheath layer (<NUM>),
wherein the metal sheath layer (<NUM>) comprises an inner side and an outer side;
characterized in that the
inner side of the metal sheath layer (<NUM>) is a round shape and the outer side of the metal sheath layer (<NUM>) is an oval shape, and
wherein at a minimum thickness t1 of a certain cross section of the metal sheath layer (<NUM>) which is less than or equal to <NUM>% of a maximum thickness t2 thereof the metal sheath layer (<NUM>) is adapted to be deformed by a sea water pressure at the seabed or an external force applied due to contraction of the cable protection layer (<NUM>) on an outer side of the metal sheath layer (<NUM>) during installation or operation of the cable, and is adapted to reduce deoiling voids occurring in the insulating layer (<NUM>).