Patent Description:
More precisely, the present invention relates to an immersion device for sanitising the water in a reservoir.

Even more precisely, the object of the present invention is immersion devices capable of implementing the dual function of controlling and managing the temperature of water (or similar fluids) inside a reservoir and of sanitising the same.

The invention is primarily concerned with the production of household appliances, more precisely with manufacturing of washing machines, washer-dryers and/or dishwashers for domestic and industrial applications.

There is no reason this immersion device cannot also be used in other sectors, e.g. in electric storage water heaters, reservoirs for storing water for alimentary and sanitary use or in all water storage facilities, whether temporary or not, where there is a risk of proliferation of bacteria, germs and/or viruses.

It is well known that all the appliances mentioned above, although differing from each other in their construction and functional characteristics, have in common the presence of at least one reservoir for the service water and at least one electrical resistance (or similar components) whose task is to heat and bring the water to a temperature compatible with the service they provide, for example, to meet hot water demand for sanitary or alimentary use or for washing laundry or dishes.

The risk of proliferation of bacteria, viruses and/or germs in water reservoirs is also known.

For example, in storage water heaters, the maintenance of water at much lower temperatures than in the past for energy-saving reasons and cold washing programmes implemented in washing machines or dishwashers have contributed to amplifying the proliferation of bacteria and/or pathogens.

Similarly, despite the detergent and sterilising function of the detergents used, the dirt that inevitably settles in a washing machine and dishwasher tubs because of the washing process can be a breeding ground for germs harmful to health, without forgetting that they may already be present in the water with which the machine is supplied.

To limit this problem, ultraviolet ray generators have gradually been integrated into these appliances, reducing or eliminating the water's virological and/or bacterial load.

For example, in washing machines or dishwashers, ultraviolet emitters have long been provided and used, suitably mounted in the washing water supply pipes and/or inside the drum and/or inside the walls of the washing tanks, as clearly described and shown in the prior art documents <CIT> and <CIT>.

However, these technical choices have not been without problems.

Frequently, due to constructional limitations and constraints, these ultraviolet emitters are positioned where contact with the washing water is not always guaranteed; this can lead to a reduction in their sanitising effect.

Many of the components mentioned above as possible locations for mounting ultraviolet emitters are made of plastic, with a view to containing production costs and simplifying production processes.

There is, therefore, a risk these ultraviolet emitters, if not properly positioned and immersed in water, directly irradiate these plastic components, accelerating the ageing process; this may lead to frequent maintenance or replacement of malfunctioning or worn-out components, with negative consequences on the functionality of the appliance and its running costs.

Equipping these appliances with ultraviolet emitters also required substantial redesign or structural adaptations and modifications.

Finally, it should be pointed out that, sometimes, these ultraviolet emitters may, with use, be subject to breakage or malfunctioning and thus increase maintenance and repair costs.

The object of the present invention is to eliminate the disadvantages of the above-mentioned known technique by devising an immersion device for sanitising water stored and used in a household appliance, such as a washing machine, dishwasher or storage water heater or similar equipment, which is efficient, economical and reliable.

More precisely, the present invention aims to integrate an immersion device for water sanitation into a known household appliance, such as a washing machine, a dishwasher or a storage water heater or similar apparatus, without substantially modifying its structure/or basic components.

Further scope of the present invention provides an immersion device for sanitising the water of a reservoir, which may also implement a function for controlling the water's heating and/or thermostatting.

Further scope of the present invention provides an immersion device for sanitising and/or thermostatting water to enable retrofitting and/or upgrading household appliances already manufactured and in operation.

These and other purposes are achieved under the invention, with the features listed in the appended independent claim <NUM>.

Further features of the present invention will be better evidenced by the following description of one or more preferred designs, under the patent claims and illustrated, purely for example and without limitation, in the attached drawings, wherein:.

Elements of the immersion device of the invention for sanitising water are now described using the references in the appended figures. With the purpose of highlighting some features instead of others, not necessarily what showed in the figures is to scale.

It should also be noted that any dimensional and spatial terms (such as "bottom", "top", "inside", "outside", or the like) refer to the positions of the elements as depicted in the attached figures, with no limiting intent regarding possible operating conditions.

In the present discussion, at least initially, reference will be made to a device for sanitising the water within a generic reservoir provided in a household appliance and used for different purposes, e.g., as washing water, rinse water, sanitary water or the like.

Henceforth, "reservoir" is, therefore, to be understood generically as any tank, receptacle or container of water, in the most varied shapes, geometries and volumes.

For simplicity, despite the household appliance and its function, this water will be called "service water", while the device used to eliminate bacteria, viruses, germs, or other pathogens will be called a "sanitising device".

It should also be noted that the sanitising device of the invention is suitable to be integrated into household appliances which provide for heating of the water in their reservoir, such as, with no limiting intent, washing machines, washer-dryers, dishwashers and/or in a reservoir water heater, heat pumps, solar reservoir or, more generally, in any other water tank or receptacle subject to bacterial proliferation phenomena and/or spread of viruses and pathogens.

Even more precisely, as will be seen, the sanitising device of the invention can be advantageously integrated and/or cooperating with at least one of the components of the reservoir normally provided for heating service water, in particular with one or more electrical resistances, or similar means.

For example, with no limiting intent, this sanitising device can be installed directly on the flange of an electrical resistance or directly on an internal wall of a service water reservoir, preferably near said electrical resistance. These aspects will be returned to in this discussion.

With no limiting intent, this electrical resistance, which is electrically insulated from the walls or body of the reservoir, is preferably of the "immersion" type.

It is well known that such electrical resistances, to perform their specific heating function correctly, must be immersed in the service water and therefore, the integration and/or cooperation of the sanitising device of the invention with said components:.

It has also been experimentally observed that the sanitising device of the invention, when integrated and/or cooperating with the aforementioned electrical resistance, can maximise its sanitising effect.

It would be advantageous to locate it in an area of the reservoir where there is a large water exchange due to convective movements caused by the heating, this reducing the proliferation of bacteria, viruses, germs or other pathogens harmful to health.

Scientific studies and laboratory tests have further demonstrated how ultraviolet radiation, and having a sanitising effect, can help slow down and/or limit the formation of limescale on surfaces in contact with the service water, especially if it is rich in calcium carbonates.

Specifically, it has been shown that exposure of these waters to ultraviolet light produces mainly calcite crystals which, being less dense and adherent than other types of calcium carbonate phases, are more easily removed from the surfaces on which they are deposited, for example, the inside walls of a household appliance storage unit or its functional components such as the electrical resistances mentioned above.

That is, there would be strong mitigation of limescale deposits on these surfaces and/or components and, as a consequence, of the technical problems that can arise in terms of heat transfer, abnormal energy consumption and frequency of maintenance.

For all these reasons, the sanitising device of the invention, indicated by reference "<NUM>" in <FIG>, may comprise an ultraviolet emitter <NUM> comprising one or more UV lamps or LEDs <NUM> (ultraviolet), preferably mounted on a printed circuit board (or PCB) <NUM>.

Said ultraviolet emitter <NUM> is housed within a container body <NUM> (hereinafter referred to as "capsule <NUM>") comprising:.

There is nothing to prevent capsule <NUM> of the sanitising device <NUM> from being totally transparent to ultraviolet radiation to allow a freer positioning of the lamp or LED <NUM> UV inside it and still guarantee the passage of the ultraviolet radiation.

The capsule <NUM> of the ultraviolet emitter <NUM> may also be variously shaped, e.g., cylindrical or "button" shaped.

More precisely, a cylindrical capsule <NUM> is preferable in the case of installation of the sanitising device <NUM> on the flange <NUM> of an electrical resistance <NUM> of the household appliance <NUM> while the "button" geometry is more suitable for placement on an internal wall of its reservoir <NUM>.

In both of the above installation variants, the maximum efficiency of the sanitising device <NUM> is always ensured as it always operates in that area of the reservoir <NUM> affected, as said, by convective movements of the service water, which improves the sanitising effect.

It is further specified that the sanitising device <NUM> can be supplied and/or cooperate with the same supply means as already provided for the electrical resistance <NUM>.

Similarly, its switching on and operation can be delegated to specific electromechanical switches (the classic knobs or buttons of a user interface) and/or automatically to the electronic control unit with which every household appliance is usually equipped.

Generally, the operation of the sanitising device <NUM> may be related to the presence of the service water inside the reservoir <NUM> of the household appliance <NUM> and/or its temperature.

For this purpose, the sanitising device <NUM> of the invention may use at least one temperature sensor <NUM>.

Preferably, said at least one temperature sensor <NUM> is integrated into said sanitising device <NUM>, e.g. housed within its capsule <NUM>.

With no limiting intent, said at least one temperature sensor <NUM>, e.g., an NTC sensor, may detect and/or control at least:.

For such purposes, according to a first implementation variant of the invention, shown in <FIG>, this at least one temperature sensor <NUM> may be installed near the ultraviolet emitter <NUM> of the sanitising device <NUM>, for example, mounted on the same printed circuit board (or PCB) <NUM> as the UV lamps or LEDs <NUM>.

Here, the sensor <NUM> would allow a very reliable measurement of the temperature around the ultraviolet emitter <NUM>, being substantially in contact with it, while the temperature reading of the service water could be less accurate (but still functional for the purposes) due to its greater distance from the walls of the capsule <NUM>.

In other words, with such a configuration, said at least one temperature sensor <NUM> can measure a temperature that:.

Under a second possible variant, illustrated in <FIG>, the temperature sensor <NUM> may instead be positioned far away from the ultraviolet emitter <NUM>, for example, placed in proximity to the cap <NUM> of the capsule <NUM> of the sanitising device <NUM>, substantially in contact with and cooperating with at least a portion of its internal walls.

In such a case, the temperature sensor <NUM> may be connected to the printed circuit board (or PCB) <NUM> of the ultraviolet emitter <NUM> with suitable contacts or electrical connections <NUM>, while a conductive paste <NUM> (or similar means), if any, may be inserted between it and said internal walls of the capsule <NUM> to improve its thermal conductivity.

With this variant, particularly reliable measurement of the service water temperature can be obtained, but only an indirect, and therefore less precise, measurement of any overheating of the ultraviolet emitter <NUM>, due to the greater distance of the sensor <NUM> from its lamp or LED UV <NUM>.

In this case, detecting any failure of the ultraviolet emitter <NUM> may require the implementation of appropriate safety logic and algorithms in the household appliance's electronics.

For example, a possible algorithm may envisage alternating programmed switch on and switch-off of the sanitising device <NUM> and in measuring, from time to time, the temperature of the service water in its surroundings to distinguish the possible contribution of the sanitising device <NUM> from that of the electrical resistance <NUM> which is, as known, responsible for heating the service water.

In fact, if the temperatures measured with the sanitising device <NUM> switched on are substantially the same as those with the sanitising device <NUM> switched off, no malfunctioning of the device is detected; on the contrary, if these temperatures differ by a predefined threshold, this may be a sign of abnormal overheating of the ultraviolet emitter <NUM> which can be cautiously deactivated.

There is nothing to prevent the possibility of providing a "redundant" variant, a that is combination of the previous ones, in which the sanitising device <NUM> may comprise at least a first temperature sensor <NUM> placed in proximity to the ultraviolet emitter <NUM> and at least a second sensor <NUM> substantially in contact with and cooperating with the internal walls of the capsule <NUM>, as shown in <FIG>.

In such a case, therefore, there is an optimal and direct measurement of both the temperatures around the ultraviolet emitter <NUM>, verifying any overheating due to failure or malfunction, and the service water, without the need of approximations or specific control algorithms.

When the activation of the sanitising device <NUM> of the invention is not required or necessary (e.g., as mentioned above, for service water temperatures already sufficient in themselves to avert the risk of pathogenic proliferation), the relative temperature sensor <NUM> can be used to "pilot" the service water heating components <NUM>, acting as and replacing the well-known and traditional temperature probes used so far.

In other words, said at least one temperature sensor <NUM>, which is integrated into the sanitising device <NUM> of the invention, can also be used for only thermostating the service water, i.e. for activating and deactivating an electrical resistance <NUM> of the reservoir <NUM> of a household appliance <NUM>.

According to the invention, it is, therefore, possible to combine in a single immersion device both the function of sanitising and of managing the heating and thermostatting of service water, thus reducing the number of components and accessories of a household appliance with advantages in terms of production, marketing and maintenance costs.

For all the above reasons, capsule <NUM> of the sanitising device <NUM> is preferably made of quartz glass.

In practice, a quartz capsule <NUM> is able to electrically isolate both the ultraviolet emitter <NUM> and the one or more temperature sensors <NUM> of the sanitising device <NUM> of the invention from the support on which it is mounted, for example, from the flange <NUM> of an electrical resistance <NUM> or the walls <NUM>, <NUM> (when metallic) of a reservoir <NUM> of a household appliance <NUM>.

Compared to steel or plastic capsules, which are currently used, quartz glass also ensures greater accuracy and responsiveness in reading the water temperature of the reservoir <NUM>.

In fact, it is well known that steel, characterised by high electrical conductivity, would require the above-mentioned temperature sensors <NUM> to be electrically insulated, e.g. by specific resins, thus lowering their thermal conductivity.

On the other hand, plastic capsules, while not requiring insulating resins, would not guarantee adequate levels of thermal conductivity and could be subject to rapid degradation of their physical-functional characteristics by ultraviolet radiation.

Using quartz glass can also improve the time constant, i.e. the response time (indicative of the system's reactivity) of the aforementioned temperature sensors <NUM>, thus enabling possible monitoring of the temperature trend of the service water or humidity when the reservoir <NUM> is emptied.

It has been mentioned several times that the sanitising device <NUM> of the invention, for its proper functioning, can be installed directly on an internal wall <NUM>, <NUM> of the reservoir <NUM> of a household appliance <NUM>, provided that it is in proximity to the relevant electrical resistance <NUM> for heating the service water or, alternatively, integrated to the electrical resistance <NUM> itself.

Under the latter embodiment (see <FIG>), a seat <NUM> is therefore suitably provided on the flange <NUM> of the electrical resistance <NUM> to install the sanitising device <NUM> in its multiple embodiments mentioned above.

Preferably, this seat <NUM> might comprise a hole or through-slot extending through the entire thickness of the flange <NUM>, between its face <NUM> housing the power supply connectors <NUM> and the face <NUM> supporting the heating element <NUM> which in the attached figures is shown, with no limiting intent, as a serpentine (nothing prohibits other similar types of heating elements among those known and commercially available).

Once inserted in this seat <NUM>, the sanitizing device <NUM> of the invention will be protruding towards the inside of the reservoir <NUM> of the household appliance <NUM> so as to be, when provided for, in contact with the service water to be sanitized and/or thermostated.

According to this variant, the electrical resistance <NUM> can therefore implement both its typical function of heating and thermostatting the service water of a reservoir <NUM> and sanitising it from bacteria, viruses and/or pathogens.

This choice may allow and facilitate retrofitting and upgrading operations on household appliances already on the market and/or in use, i.e. the simple replacement of traditional electric resistances and/or associated temperature probes with those of the invention without requiring a redesign of the household appliance and/or structural modifications to its reservoir (or other parts) and its mechanics.

Having dealt with the invention in its most general aspects, we now move on to describe one of its specific applications, which is one favourite, namely on the washing machine <NUM> (this term also includes similar household appliances such as so-called 'washer-dryers').

As shown in <FIG>, in the same way as the solutions of state of the art, the immersion electrical resistance <NUM> comprising the sanitising device <NUM> of the invention (which in this figure is shown, with no limiting intent, with a temperature sensor <NUM> in proximity to the ultraviolet emitter <NUM>) may be positioned on the tank <NUM> of the washing machine <NUM>.

This tank <NUM> defines the reservoir described above, and inside it rotates the drum <NUM> into which the clothes and linen to be washed are loaded through a corresponding porthole <NUM>.

For example, the electrical resistance <NUM> of the invention may be installed in correspondence with a first housing <NUM> obtained on a wall <NUM> of the tank <NUM>, e.g. the rear wall, and in proximity to the bottom <NUM>, arranged with the hydraulic unit <NUM> for draining the water at the end of each washing step and/or process.

The positioning near or in correspondence with the bottom <NUM> of tank <NUM> of the electric resistance <NUM> and the relative sanitising device <NUM> ensures their constant contact with the washing water, at least during the washing and rinsing phases when they are completely immersed in it.

This allows direct and targeted ultraviolet irradiation of the washing water and, as a consequence, of the cloths and linen, which are then properly sanitised.

At the same time, the internal walls of tank <NUM> (or other functional components), which are increasingly made of plastic material, are not affected and directly exposed to this ultraviolet radiation, thus slowing down their consequent ageing or degradation process.

As seen, ultraviolet radiation also reduces limescale deposits on the electrical heating element <NUM> or other components inside the tank <NUM> of the washing machine <NUM>.

This brings to a reduction in the number of maintenance operations or replacement of malfunctioning or worn-out components, ensuring full functionality of the household appliances, low running costs and an extension of their operating life.

Referring to the field of washing machines <NUM> (or similar washing machines), the sanitising device <NUM> of the invention, managed by the control electronics of the machine:.

It should be noted that only the main components of the washing machine <NUM> have been described which are functional for the purposes of the invention. All other elements of the invention which are not directly related to the object of the invention, but which are well known to a person skilled in the art (e.g., the motor and its transmission components for the rotation of the drum <NUM> such as pulleys <NUM> and belts <NUM>, the ballasts and dampers inside the body, the seals, the user interface and the electronic control unit, etc.), have therefore been voluntarily omitted.

It is also clear that in the practical implementation of the invention, numerous modifications and further variants may be envisaged, all falling under the same inventive concept.

For example, as shown in <FIG>, there is nothing to prevent the provision of a simplified form of the sanitising device <NUM> of the invention comprising at least one known UV emitter provided and integrated directly on a conventional temperature probe <NUM>' (e.g., of the "button" type), preferably at its housing <NUM>'.

Like the traditional state of the art solutions, the probe <NUM>' comprising the sanitising function might be positioned either in special housings obtained on a wall of the reservoir <NUM>, provided that it is substantially in proximity to the electrical resistance <NUM>, or also integrated into the flange <NUM> of the same resistance <NUM>.

Claim 1:
An immersion electrical resistance (<NUM>) for heating service water within a reservoir (<NUM>) of a household appliance (<NUM>), said electrical resistance (<NUM>) comprising a flange (<NUM>) for its mounting on a housing (<NUM>) of a wall (<NUM>) of said reservoir (<NUM>) and for supporting at least one heating element (<NUM>) characterised in that it further comprises an immersion sanitising device (<NUM>) for sanitising said service water and comprising at least one ultraviolet emitter (<NUM>) said sanitising device (<NUM>) being:
- immersed in said service water and placed in an area of said reservoir (<NUM>) characterised by high temperatures of the service water and by convective movements thereof,
- mounted on a seat (<NUM>) of said flange (<NUM>) of said electrical resistance (<NUM>), said seat (<NUM>) comprising a hole or slot extending through the entire thickness of the flange (<NUM>) so that said sanitising device (<NUM>) protrudes towards the inside of the reservoir (<NUM>).