Patent Description:
Children's toys and accessories such as play gyms and mats often incorporate a toy bar that extends over and above the play area to support toys and entertainment features for interaction and play by a child. Commonly, such toy bars are in the form of an elongate flexible bar or tube, which may include a fiberglass rod or beam at its inner core for structural support, a layer of foam padding around the inner rod, and a fabric or soft goods external cover over the foam padding.

Previously known toy bars typically take the form of a unitary elongate body of <NUM> meter (m) or more, and up to <NUM>, <NUM> or more, in length. While these toy bars may be flexed or bent to fit within a package for shipping and storage, they typically still require a relatively large packaging envelope, which may increase costs of production and shipping. Also, it can be difficult to retain flexed toy bars in their packaging, as they tend to unexpectedly expand and escape, or spring out of the packaging, causing inconvenience to users and/or increased expense in packaging.

Accordingly, it has been found that needs exist for improvements to toy bars for children's accessories. It is to the provision of improvements to toy bars for children's accessories meeting these and other needs that the present disclosure is primarily directed.

<CIT> describes a hanging rack for toys which includes two curved rods that are connected by a pivotal member to allow the hanging rack to be folded for storage.

The present disclosure is directed to an improved toy bar for children's accessories. In example embodiments, the toy bar comprises two or more segments of relatively shorter length, configured for coupling together to form a toy bar assembly of relatively longer length. In some examples, the toy bar segments are connected by one or more couplings, including without limitation: hinged coupling elements, elastic coupling elements, threaded coupling elements, living hinge coupling elements, slot-and-flange coupling elements, rod and ferrule coupling elements, rotationally or translationally engaged coupling elements, pivotal coupling elements, twist coupling elements, and/or other coupling means. In example forms and methods of use, the improved toy bar of the present disclosure is configured for stable and secure packaging and storage in a compact configuration within a packaging envelope of smaller or reduced dimension(s) relative to that of previously known toy bars.

In one aspect, the present invention provides a segmented toy bar assembly for children's and accessories including a first toy bar segment, a second toy bar segment, and at least one coupling connecting the first toy bar segment to the second toy bar segment. The at least one coupling is preferably configured to allow reconfiguration of the segmented toy bar assembly between an expanded configuration wherein the first and second toy bar segments are extended in axial alignment to define an expanded length, and a compact configuration wherein the first and second toy bars are configured to fit within a packaging envelope having a compact length substantially less than the expanded length.

In another aspect, the disclosure relates to a segmented toy bar assembly including a first toy bar segment, a second toy bar segment, and at least one hinged coupling pivotally connecting proximal ends of the first and second toy bar segments. The assembly preferably further includes first and second support members affixed at distal ends of the first and second toy bar segments respectively. Each of the first and second toy bar segments preferably take the form of a flexible member having a cross-sectional profile having a width and a thickness, the width being at least two times the thickness.

In still another aspect, the disclosure relates to a segmented toy bar assembly including a first toy bar segment, a second toy bar segment, and a third toy bar segment. The assembly preferably also includes a first coupling rotationally connecting the first and second toy bar segments, and a second coupling rotationally connecting the second and third toy bar segments. The assembly preferably also includes first and second support feet affixed at distal ends of the first and second toy bar segments respectively. Each of the first and second toy bar segments preferably take the form of a flexible member having a cross-sectional profile defining a width and a thickness, the width being at least two times the thickness. The first and second couplings preferably allow reconfiguration of the segmented toy bar assembly between an expanded configuration defining an expanded length and a compact configuration having a compact length substantially less than the expanded length.

These and other aspects, features and advantages of the disclosure will be understood with reference to the drawing figures and detailed description herein, and will be realized by means of the various elements and combinations particularly pointed out in the appended claims. It is to be understood that both the foregoing general description and the following brief description of the drawings and detailed description of example embodiments are explanatory of example embodiments of the invention, and are not restrictive of the invention, as claimed.

The present invention may be understood more readily by reference to the following detailed description of example embodiments taken in connection with the accompanying drawing figures, which form a part of this disclosure. It is to be understood that this invention is not limited to the specific devices, methods, conditions or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only and is not intended to be limiting of the claimed invention. Any and all patents and other publications identified in this specification are incorporated by reference as though fully set forth herein.

Also, as used in the specification including the appended claims, the singular forms "a," "an," and "the" include the plural, and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. Ranges may be expressed herein as from "about" or "approximately" one particular value and/or to "about" or "approximately" another particular value. Similarly, when values are expressed as approximations, by use of the antecedent "about," it will be understood that the particular value forms another embodiment.

With reference now to the drawing figures, wherein like reference numbers represent corresponding parts throughout the several views, <FIG> shows a children's play gym accessory <NUM>, comprising a play mat <NUM> for supporting a child over a floor or other support surface, and a pair of segmented toy bar assemblies <NUM> (indicated as 30a and 30b) extending over and above the play mat and supporting toys or entertainment elements <NUM>, <NUM> suspended therefrom, according to an example embodiment of the present disclosure. In some examples, the play mat <NUM> is padded, for example comprising a foam or non-woven batting within a fabric or soft goods exterior cover, and may include clips, snaps, buttons or other attachment features for attaching the mat to support feet or end elements <NUM> of the toy bars <NUM>. The play mat <NUM> may be square or rectangular as depicted, circular, or otherwise shaped.

As shown in further detail in <FIG>, some example embodiments of the segmented toy bar assembly <NUM> include two or more (a plurality of) internal bar or rod segments <NUM> (indicated as 40a and 40b), formed of or at least partially comprising a flexible and resilient material such as for example fiberglass, nylon, polyvinyl chloride (PVC), polymeric, metal, wood, composite, or other material(s) providing sufficient structural support and rigidity for anticipated loading, and having a sufficient degree of elasticity and internal resilience or shape memory to allow the bar or rod to be repeatedly flexed into an arcuate or curved shape, and released to return to a relatively straight configuration. In some example embodiments, the internal bar or rod segments <NUM> may have a material thickness or diameter of about <NUM>. The toy bar assembly <NUM> may also include a layer of padding <NUM> applied over and around the internal bar or rod segments <NUM>, such as for example a tube or sleeve of flexible polyurethane or polyethylene foam or other resilient cushioning material. In some example embodiments, the padding layer <NUM> may have an outside diameter of about <NUM> and a padding material thickness of about <NUM>. An outer covering <NUM> of fabric or other flexible material or coating may be provided over the padding <NUM>. In some example embodiments, the fabric covering <NUM> may be removable for washing, for example by means of a zipper, hook-and-loop fasteners, or other removable attachment means.

Adjacent ends of the toy bar segments <NUM> are connected to one another by one or more hinged coupling elements or hinges <NUM>, shown in greater detail in an example form in <FIG>. In some example embodiments, the hinges <NUM> or other coupling elements may be formed of or at least partially comprise a flexible and resilient material such as for example acrylonitrile butadiene styrene (ABS), high density polyethylene (HDPE), and/or polypropylene. In the depicted embodiment, hinge <NUM> comprises oppositely arranged first and second receivers <NUM>, <NUM> for receiving and engaging respective ends of the bar segments <NUM>. Each receiver <NUM>, <NUM> further comprises a hinge pin <NUM>, <NUM>, having a medial portion that extends through a hole in the proximal end of each respective bar segment <NUM> and one or both ends affixed to top and/or bottom flanges of the receiver. The hinge pins <NUM>, <NUM> define two parallel axes of rotation of the toy bar segments 40a, 40b, and are offset from one another by a distance d in a direction transverse to the axial dimension. The dual-hinge assembly effectively provides for two offset <NUM>° folds that combine to effect a <NUM>° fold of adjacent coupled bar segments <NUM>. In example embodiments, the offset distance d is at least about twice the thickness of the foam padding material <NUM>, to allow the toy bar segments 40a, 40b to be folded into a compact of folded configuration generally parallel to one another (see <FIG>), to prevent scissoring of the foam material, and/or to reduce or eliminate potential pinch points. In some particular embodiments, the offset distance d is at least about <NUM> centimeter (cm) to about <NUM>, for example about <NUM>. In some examples, the hinge pins <NUM>, <NUM> may be generally centrally positioned on the receivers <NUM>, <NUM>, or alternatively may be positioned toward a corner or end of the receivers to provide different alignment or support structure arrangement for the adjacent toy bar segments 40a, 40b. The receivers <NUM>, <NUM> optionally comprises stop members <NUM>, <NUM> at one side thereof, to restrict the pivotal movement of the toy bar segments 40a, 40b to rotate in only one direction relative to one another (i.e., from <NUM>° to <NUM>°, but not beyond <NUM>°), and optionally further comprise releasable and/or fixed locking elements to retain the toy bar segments 40a, 40b in their extended (<NUM>°) positions and/or their folded (<NUM>°) positions. In some example embodiments, the hinges are configured for one-time use, to allow the toy bar assembly to be expanded and assembled after delivery to the end user, and thereafter remain fixed in the expanded configuration. In other example embodiments, the hinges are configured for repeated assembly and disassembly, allowing the end user to reconfigure the toy bar assembly between its expanded and compact configurations multiple times.

The toy bar assembly <NUM> optionally also includes a support foot <NUM> at each end thereof, shown in further detail in <FIG>. In example form, the support foot <NUM> comprises a lower base pad portion <NUM> having a flat face at one end, optionally comprising a non-slip material for contact with a floor or other support surface; and an opposite upper end defining a channel or opening <NUM> for receiving and engaging an outer end of a toy bar segment <NUM>. The support foot <NUM> optionally further comprises a retention slot <NUM> or other attachment feature for attaching the play mat <NUM> to the foot. The support foot <NUM> optionally further comprises a transversely outwardly projecting flange <NUM> for preventing the padding <NUM> and outer covering <NUM> from sliding beyond its intended positioning on the toy bar segments <NUM>. In example embodiments, the support feet <NUM> are large enough to prevent parts of the toy bar assembly from presenting choking hazards.

<FIG>, <FIG> (collectively, <FIG>) show a sequence of operation or movement of a three-segmented, two-hinged toy bar assembly <NUM> according to an example embodiment of the present disclosure (with the padding <NUM> and outer covering <NUM> not shown in <FIG> and <FIG>, and shown in broken lines in <FIG>). The toy bar assembly <NUM> may be folded into a compact configuration as shown in <FIG>, wherein the hinged toy bar segments 40a, 40b, 40c are generally parallel and adjacent to one another, for shipment and storage. The toy bar assembly <NUM> is unfolded as shown in <FIG> (partially unfolded) and <FIG> (fully unfolded), into an expanded configuration with the toy bar segments 40a, 40b, 40c generally coaxially aligned with one another and forming a straight or linear bar. The toy bar assembly <NUM> may then be bent or flexed into an arcuate, curved or semi-circular configuration as shown in <FIG>, for positioning over and above the play mat <NUM> or other play area, to support toys or entertainment features above a child for play (see <FIG>).

In example embodiments, and with reference to <FIG>, the toy bar segments <NUM> have a cross-sectional profile wherein a bar width WB in a width-wise dimension is substantially greater than a bar thickness TB in a thickness-wise dimension, for example having an aspect ratio of WB:TB of at least about <NUM>:<NUM>, and in particular example embodiments of at least about <NUM>:<NUM> or <NUM>:<NUM>. (Length-wise L, width-wise W, and thickness-wise T dimensions herein refer to mutually orthogonal (<NUM>°) directions or axes, corresponding to the X, Y, and Z dimensions or axes, respectively, of a Cartesian coordinate system designation of three-dimensional space). Accordingly, the toy bar segments have a greater degree of stiffness or structural rigidity in their width-wise dimension (Y-axis), and a greater degree of flexibility in their thickness-wise dimension (Z-axis). The hinge axes <NUM>, <NUM> are aligned generally in the thickness-wise (Z) dimension, allowing the bar segments <NUM> to fold relative to one another in the width-wise (Y) dimension (in the X-Y plane), as shown in <FIG>. In example embodiments, the feet <NUM> of the toy bar assembly <NUM> are configured to align the retention slots <NUM> with the thickness-wise (Z) dimension, so that the bar assembly flexes in the thickness-wise dimension (i.e., about a bending axis in the width-wise (Y) dimension and bending to form an arch in the X-Z plane) when assembled for use, as shown in <FIG> and <FIG>. In this manner, the greater stiffness of the bar assembly <NUM> in the width-wise dimension (Y-axis, X-Y plane) and the arched configuration (Z-axis, X-Z plane) provides substantial three-dimensional structural strength and resists buckling under load, and the greater flexibility in the thickness-wise dimension (Z-axis, X-Y plane) provides for ease of assembly in use. Alignment of the hinges <NUM> with the widthwise dimension (Y-axis, X-Y plane) of the toy bar segments <NUM> avoids stressing the hinges in their fold directions when the toy bar assembly <NUM> is flexed, thereby avoiding or resisting unintentional folding during use.

<FIG> show additional alternate embodiments of toy bar assemblies. <FIG> shows a four-segmented (segments 140a, 140b, 140c, 140d), three-hinged (<NUM>) toy bar assembly <NUM>. The foam padding <NUM> and outer covering <NUM> are not shown in <FIG> and <FIG> but may be provided in typical form. <FIG> shows a two-segmented (segments 240a, 240b), one-hinged (<NUM>) toy bar assembly <NUM>. In further alternate embodiments, more segments or differently configured segment and hinge or other coupling arrangements may be provided. In some example embodiments, the toy bar segments comprise rods of circular cross-section, bars of rectangular cross-section, cylindrical tubes, or other configurations. In some example embodiments, the toy bar segments have an axial length LB of no more than about <NUM> and a diameter or transverse dimension of about <NUM>. In example embodiments, the bar segments and/or hinge components may be injection molded, extruded, machined, cut, or otherwise fabricated. In some example embodiments, each of the bar segments of a toy bar assembly are identical components for manufacturing and packaging efficiency. Alternatively, one or more of the bar segments of a toy bar assembly may differ from the other segments, for example having different lengths. In further examples, each of the bar segments of a toy bar assembly is substantially similar in length in order to minimize packaging size for a given overall toy bar assembly length, for example wherein the lengths LB of all of the bar segments of the toy bar assembly differ from one another by no more than about <NUM>%, and in particular example embodiments by no more than about <NUM>%.

With reference to <FIG>, the segmented toy bar assembly of the present disclosure advantageously allows for more compact and convenient packaging, as for shipping and storage while not in use, than previously known unitary or un-segmented toy bars. In example form as shown, one, two or more toy bar assemblies <NUM> can be folded into their compact folded configurations, and contained (optionally along with the play mat <NUM>, toys <NUM>, <NUM>, <NUM>, and/or other accessory components) within a box or other package <NUM> defining a packaging envelope (maximum dimensions of the contained volume) having length LP, width WP and/or height HP dimension(s) that is/are substantially less than one or more corresponding dimension(s) of packaging for previously known toy bars (or packaging for children's accessories including such toy bars). For example, in some embodiments, a folded toy bar assembly <NUM> according to the present disclosure having an overall length of at least <NUM> to <NUM> in its expanded configuration may be contained within a packaging envelope of less than <NUM> length and/or less than <NUM> width, such as for example within a packaging envelope of about <NUM> length and/or about <NUM> width. In other example embodiments, a toy bar assembly according to the present disclosure having an overall length of about <NUM> in its expanded configuration may be contained in its folded or compact configuration within a packaging envelope of no more than about <NUM> length by about <NUM> width by about <NUM> height. In still further example embodiments, a toy bar according to the present disclosure may be contained in its compact configuration within a packaging envelope of no more than about <NUM> length by about <NUM> width by about <NUM> height. Additionally, the compact folded toy bar assembly <NUM> according to the present disclosure may be contained within a reduced-size packaging envelope without flexing or bending of the toy bar segments <NUM>, allowing the toy bar assembly to be packaged more stably and securely, without the risk of unexpectedly expanding and escaping, or springing out of the packaging as with previously known packaging of toy bars. The reduced-size packaging envelope enabled by the segmented toy bar assembly of the present disclosure may thereby reduce packaging costs, reduce shipping costs, reduce storage space requirements, and improve the user's experience and convenience.

<FIG> (collectively, <FIG>) show an elasticallyjointed and translationally coupled segmented toy bar assembly <NUM> according to another example embodiment of the present disclosure. The foam padding sleeve, outer soft goods covering, and support feet are not shown in this and subsequent embodiments, in order to better show the bar segment and coupling arrangements, but it will be understood that such features may be provided in typical fashion for the various embodiments of toy bar assemblies disclosed. This embodiment is substantially similar to the above-described embodiments, with differences as noted. The bar assembly <NUM> includes a plurality of bar segments <NUM>, coupled to one another by elastic translational couplings <NUM> to form an extended elongate configuration for use and to allow the assembly to be disassembled or broken down to a more compact or folded configuration for transport and storage. The couplings <NUM> comprise male projections or pin elements <NUM> affixed to ends of the bar segments, and female receiver sleeves or ferrules <NUM> configured to receive and engage the projections or pin elements to couple adjacent bar segments to one another. An elastic member or cord <NUM> is optionally engaged between the confronting male projections or pin elements <NUM> of adjacent bar segments. In use, the user assembles the toy bar assembly <NUM> into its expanded configuration by axially aligning the toy bar segments <NUM> and inserting opposed male projections or pin elements <NUM> of adjacent bar segments into opposite ends of the intermediate female receiver sleeve or ferrule <NUM>. The toy bar assembly <NUM> may be broken down or folded into its compact of folded configuration by pulling the bar segments <NUM> axially away from one another to retract the male projections or pin elements <NUM> from the female receiver sleeve or ferrule <NUM> and folding the bar segments relative to one another as shown in <FIG>. The elastic member or cord <NUM> retains the parts in connection with one another and assists the user in assembly. The toy bar assembly <NUM> can be packaged in its compact or folded configuration within a box or other package <NUM>. In example embodiments, a folded toy bar assembly <NUM> having a length of about <NUM> in its expanded configuration may be contained within a packaging envelope of no more than about <NUM> length, no more than about <NUM> width, and/or no more than about <NUM>-<NUM> height in its compact or folded configuration.

<FIG> (collectively, <FIG>) show a hinged or pivotally coupled segmented toy bar assembly <NUM> according to another example embodiment of the present disclosure. This embodiment is substantially similar to the above-described embodiments, with differences as noted. The bar assembly <NUM> includes a plurality of bar segments <NUM>, coupled to one another by pivotal couplings or hinges <NUM> to form an extended elongate configuration for use (<FIG>) and to allow the assembly to be folded into a more compact or folded configuration (<FIG>) for transport and storage. The pivotal couplings <NUM> comprise a single axis of rotation about a hinge pin <NUM> that is laterally offset from the lengthwise axes of the bar segments <NUM>, and transversely offset (in the direction of the hinge axis) bar receivers <NUM>, to allow a <NUM>° folding range with sufficient spacing between the bar segments to accommodate the foam sleeve and fabric covering of the toy bar assembly without scissoring, and without presenting pinch points during use. In example embodiments, a folded toy bar assembly <NUM> having a length of about <NUM> in its expanded configuration may be contained within a packaging envelope of no more than about <NUM> length, no more than about <NUM> width, and/or no more than about <NUM>-<NUM> height in its compact or folded configuration.

<FIG>, <FIG> and (collectively, <FIG>) show a threaded or twist-connection segmented toy bar assembly <NUM> according to another example embodiment of the present disclosure. This embodiment is substantially similar to the above-described embodiments, with differences as noted. The bar assembly <NUM> includes a plurality of bar segments <NUM>, coupled to one another by threaded or twist-connect couplings <NUM> to form an extended elongate configuration for use (<FIG>) and to allow the assembly to be disassembled or broken down to a more compact or folded configuration for transport and storage (<FIG>). The couplings <NUM> comprise a male fitting portion <NUM> configured to be received and engaged within a female fitting portion <NUM>. The couplings <NUM> may incorporate inter-engaging helical thread elements <NUM>, and optionally locking tabs <NUM>. In use, the user assembles the toy bar assembly <NUM> into its expanded configuration by axially aligning the toy bar segments <NUM> (<FIG>) and engaging the male and female coupling portions <NUM>, <NUM> of adjacent bar segments with one another by twisting in opposite directions about the lengthwise axis of the bar assembly (<FIG>, <FIG>). The toy bar assembly <NUM> may be disassembled and folded into its compact of folded configuration by twisting in the opposite direction, separating the bar segments <NUM> from one another, and folding the bar segments relative to one another as shown in <FIG>. The toy bar assembly <NUM> can be packaged in its compact or folded configuration within a box or other package <NUM>. In example embodiments, a folded toy bar assembly <NUM> having a length of about <NUM> in its expanded configuration may be contained within a packaging envelope of no more than about <NUM> length, no more than about <NUM> width, and/or no more than about <NUM>-<NUM> height in its compact or folded configuration.

<FIG> (collectively, <FIG>) show a unitary or living hinge coupled segmented toy bar assembly <NUM> according to another example embodiment of the present disclosure. This embodiment is substantially similar to the above-described embodiments, with differences as noted. The bar assembly <NUM> includes a plurality of bar segments <NUM>, coupled to one another by living hinge couplings <NUM> to form an extended elongate configuration for use (<FIG>) and to allow the assembly to be folded into a more compact or folded configuration (<FIG>) for transport and storage. The living hinge couplings <NUM> comprise unitary molded bodies comprising first and second bar segment receiver sleeves <NUM>, <NUM>, with a flexible interconnecting web of material <NUM> extending between the receiver sleeves and forming a hinge segment. The hinge formed by interconnecting web <NUM> defines a single axis of rotation that is laterally offset from the lengthwise axes of the bar segments <NUM> and their respective coaxial sleeves <NUM>, <NUM>, to allow a <NUM>° folding range with sufficient spacing between the bar segments to accommodate the foam sleeve and fabric covering of the toy bar assembly without scissoring, and without presenting pinch points during use, as shown in <FIG>.

<FIG>, <FIG> (collectively, <FIG>) show a translationally engaged slot-and-flange coupled segmented toy bar assembly <NUM> according to another example embodiment of the present disclosure. In example embodiments, the assembly <NUM> comprises a plurality of leg subassemblies (three are shown, joined together by a central hub connector <NUM>. Each leg assembly comprises two or more toy bar segments, which in the depicted embodiment include an upper bar segment 1240a having an upper end configured for attachment to the hub <NUM>, and a lower bar segment 1240b having a lower end configured for supporting the assembly on the ground, a floor, or other support surface. Confronting lower ends of the upper bar segments 1240a and upper ends of the lower bar segments 1240b include interengaging slot and flange coupling features 1250a, 1250b configured to slidingly or translationally engage with one another as shown in <FIG>. In some example embodiments, one or both of the upper bar segments 1240a and the lower bar segments 1240b comprise curved or radiused, substantially rigid, arcuate members. In further example embodiments, one or both of the upper bar segments 1240a and the lower bar segments 1240b at least partially comprise a natural or synthetic wood material or veneer. The toy bar assembly <NUM> can be packaged in its compact or folded configuration within a box or other package <NUM> as shown in <FIG>. In example embodiments, the toy bar assembly <NUM> may be contained within a packaging envelope of no more than about <NUM>" (about <NUM>) length, no more than about <NUM>" width (about <NUM>), and/or no more than about <NUM>"-<NUM>" (about <NUM>-<NUM>) height in its compact or folded configuration.

<FIG> show an alternate arrangement of a hinge coupling <NUM> for a segmented toy bar assembly according to another example embodiment of the present disclosure. The hinge coupling <NUM> is substantially similar to hinge <NUM> disclosed above, with differences as noted. The body of the hinge coupling <NUM> comprises a hinge body or housing comprising first and second half-housing elements, <NUM>, <NUM>. In some example embodiments, both of the half-housing elements, <NUM>, <NUM> comprise identical moldings for manufacturing efficiency. In example embodiments, the half-housing elements, <NUM>, <NUM> each comprise a hinge pin <NUM>, a hinge pin receiving recess <NUM>, <NUM>° limit stop abutments <NUM>, <NUM>° limit stop abutments <NUM>, and indexing positional lock elements <NUM> for releasably retaining toy bar segments <NUM> in the <NUM>° and <NUM>° positions. The coupling <NUM> is assembled by mounting the first and second half-housing elements <NUM>, <NUM> in mirror-image arrangement confronting one another, with each half-housing's hinge pin received in the other half-housing's receiving recess, and joining the half-housings by ultrasonic welding, adhesive, thermal or solvent bonding, one or more fasteners, or other attachment means.

In example methods of use of toy bar assemblies according to example embodiments of the present disclosure, a toy bar assembly is provided for use in connection with a children's accessory such as a play gym or play mat. The toy bar may be provided to a user such as an adult caregiver of a child in a packaged state, with the toy bar in a compact configuration within a box or other package. The toy bar assembly includes two or more toy bar segments and at least one coupling between two adjacent toy bar segments. The user may remove the assembly from the package and extend the toy bar segments into an expanded configuration, for example with the toy bar segments extended in axial alignment to define an expanded length. The expanded toy bar assembly may be mounted to the mat or other play accessory, for example by flexing it into an arch configuration positioned over the play area and optionally connecting feet of the toy bar assembly to the play mat or other accessory. One or more toys or entertainment features may be suspended from the toy bar for interaction by a child. The coupling(s) between the toy bar segments allow(s) selective and controlled user reconfiguration of the toy bar assembly between the expanded configuration and a compact configuration. In its compact configuration, the toy bar assembly is configured to fit within a packaging envelope defined as the minimum dimension packaging space (not necessarily incorporating a physical package) within which the toy bar can be fit in its compact configuration. In example embodiments, the compact configuration packaging envelope defines a compact length substantially smaller than the expanded length of the toy bar assembly. In example embodiments, the compact length may be at least <NUM>% less than the expanded length, and in particular embodiments at least <NUM>% less, <NUM>% less, or <NUM>% less. Otherwise stated, in example embodiments, the compact length may be less than about <NUM>% of the expanded length, and in particular embodiments less than about <NUM>%, less than about <NUM>%, or less than about <NUM>% of the expanded length. In example embodiments, the toy bar assembly is packaged within a package with an interior space or volume defining the packaging envelope dimensions, with the toy bar segments in their compact configuration and fitting stably and securely within the packaging envelope without flexing, bending or otherwise deforming the toy bar segments. In some embodiments, the toy bar assembly may be set up and remain in its expanded configuration. In other embodiments, the toy bar assembly may be reconfigured repeatedly by setting up in its expanded configuration and taking down to its compact configuration for storage between uses.

Claim 1:
A segmented toy bar assembly (<NUM>) for children's toy and accessories comprising:
a first toy bar segment (40a);
a second toy bar segment (40b); and
at least one coupling (<NUM>) connecting the first toy bar segment to the second toy bar segment, the at least one coupling configured to allow reconfiguration of the segmented toy bar assembly between an expanded configuration and a folded configuration;
characterised in that,
in the expanded configuration, the first and second toy bar segments are extended in axial alignment to form a linear bar defining an expanded length, and
wherein, in the folded configuration, the first and second toy bar segments are folded relative to one another to define a compact length less than the expanded length.