Patent Description:
In the field of air conditioners, when an air conditioner works in a high temperature indoor environment, hot and humid ambient air meets a surface of the air conditioner with a temperature below the dew point, and water vapor may condense on the surface of the air conditioner and form condensation. The long-term presence of condensation shortens the service life of the air conditioner and causes malfunction of the air conditioner. <CIT> relates generally to an indoor unit structure for an air conditioner for improving the assembly between an air outlet and a front panel located in front of the upper portion of the air outlet.

In the following, each of the described methods, apparatuses, embodiments, examples, and aspects, which do not fully correspond to the invention as defined in the claims is thus not according to the invention and is, as well as the whole following description, present for illustration purposes only or to highlight specific aspects or features of the claims. Embodiments not falling under the scope of the claims should be interpreted as examples useful for understanding the invention. The present invention aims to solve at least one of the technical problems existing in the related art.

Accordingly, an objective of the present invention is to provide a housing assembly of an air conditioner. The housing assembly has a double sealing structure that reduces a risk of condensation due to fresh air entering via an air outlet.

Another objective of the present invention is to provide an air conditioner that has the above housing assembly.

A housing assembly of an air conditioner according to embodiments of the present invention includes: a face frame having a first sealing part; a panel coupled to the face frame and arranged on a side of the face frame, the panel having a second sealing part; and a chassis having an opening and coupled to the face frame, the chassis having a third sealing part and a fourth sealing part spaced apart from each other, the fourth sealing part being arranged at an edge of the opening, the third sealing part being fitted with the first sealing part, and the fourth sealing part being fitted with the second sealing part.

For the housing assembly according to embodiments of the present invention, the first sealing structure is formed by the contact between the first sealing part of the face frame and the second sealing part of the chassis, and the second sealing structure is formed by the contact between the second sealing part of the panel and the fourth sealing part of the chassis. Such a double sealing structure can block the airflow in the indoor environment from entering the interior of the housing assembly, and can reduce the risk of generating condensation at the opening.

In some embodiments of the present invention, one of the first sealing part and the third sealing part includes a first groove, and the other of the first sealing part and the third sealing part includes a first protrusion.

In some embodiments of the present invention, the first groove extends along the edge of the opening.

One of the second sealing part and the fourth sealing part includes a second groove, and the other of the second sealing part and the fourth sealing part includes a second protrusion.

In some embodiments of the present invention, the second groove is formed by bending a partial edge of the panel.

In some embodiments of the present invention, the second groove extends along the edge of the opening.

In some embodiments of the present invention, a partial edge of the panel is bent to form a bend, and the bend and an edge of the face frame are fit to define the second groove.

In some embodiments of the present invention, the chassis includes a first corner plate and a second corner plate; the first corner plate has a first main body segment and a first thinned segment coupled to the first main body segment, and a ratio of a thickness of the first thinned segment to a thickness of the first main body segment ranges from <NUM> to <NUM>; the second corner plate has a second main body segment and a second thinned segment coupled to the second main body segment, and a ratio of a thickness of the second thinned segment to a thickness of the second main body segment ranges from <NUM> to <NUM>; the first thinned segment and the second thinned segment are coupled and form an angle structure, and the first main body segment and the second main body segment are opposite each other and spaced apart.

In some embodiments of the present invention, the housing assembly further includes an air guide plate coupled to the face frame, the air guide plate being rotatable between a first position and a second position. The air guide plate closes the opening when the air guide plate is in the first position. The air guide plate is located inside the face frame, overlaps the first corner plate, and opens the opening, when the air guide plate is in the second position.

An air conditioner according to embodiments of the present invention includes the above housing assembly.

For the air conditioner according to embodiments of the present invention, the first sealing structure is formed by the contact between the first sealing part of the face frame and the second sealing part of the chassis, and the second sealing structure is formed by the contact between the second sealing part of the panel and the fourth sealing part of the chassis. Such a double sealing structure can block the airflow in the indoor environment from entering the interior of the housing assembly, and can reduce the risk of generating condensation at the opening.

Additional aspects and advantages of present invention will be given in part in the following descriptions, become apparent in part from the following descriptions, or be learned from the practice of the embodiments of the present invention.

These and/or other aspects and advantages of embodiments of the present invention will become apparent and more readily appreciated from the following descriptions made with reference to the drawings, in which:.

Embodiments of the present invention will be described below in detail, and examples of the embodiments are illustrated in the accompanying drawings, where the same or similar reference numerals throughout the specification refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention rather than limit the present invention.

A housing assembly <NUM> of an air conditioner, and an air conditioner according to embodiments of the present invention will be described below with reference to <FIG>.

As shown in <FIG>, the housing assembly <NUM> of the air conditioner according to embodiments of the present invention includes: a face frame <NUM>, a panel <NUM>, and a chassis <NUM>.

Specifically, as shown in <FIG>, the chassis <NUM> has an opening <NUM>, the face frame <NUM> is coupled to the chassis <NUM> and coupled to the panel <NUM>, and the panel <NUM> is arranged on a side of the face frame <NUM>. The face frame <NUM> has a first sealing part <NUM>, the panel <NUM> has a second sealing part <NUM>, and the chassis <NUM> has a third sealing part <NUM> and a fourth sealing part <NUM> spaced apart from each other.

The fourth sealing part <NUM> is located at an edge of the opening <NUM> of the chassis <NUM>. An airflow inside the air conditioner can flow out through the opening <NUM>. As shown in <FIG>, the first sealing part <NUM> of the face frame <NUM> is in contact with the third sealing part <NUM> of the chassis <NUM> to form a first sealing structure. The second sealing part <NUM> of the face frame <NUM> is in contact with the fourth sealing part <NUM> of the chassis <NUM> to form a second sealing structure. As a result, a double sealing structure can be formed on the chassis <NUM>.

In the related art, when the air conditioner is in a cooling mode, cold air in an indoor environment can enter an interior of the housing assembly through a gap at the opening, and the temperature of air inside the housing is low while the indoor ambient temperature is high, so that condensate water is easily generated when hot and cold air streams meet.

For the housing assembly <NUM> according to the embodiments of the present invention, the first sealing structure is formed by the contact between the first sealing part <NUM> of the face frame <NUM> and the second sealing part <NUM> of the chassis <NUM>, and the second sealing structure is formed by the contact between the second sealing part <NUM> of the panel <NUM> and the fourth sealing part <NUM> of the chassis <NUM>. Such a double sealing structure can block the airflow in the indoor environment from entering the interior of the housing assembly <NUM>, and can reduce the risk of generating condensation at the opening <NUM>.

According to some embodiments of the present invention, as shown in <FIG>, one of the first sealing part <NUM> and the third sealing part <NUM> includes a first groove <NUM>, and the other of the first sealing part <NUM> and the third sealing part <NUM> includes a first protrusion <NUM>. It can be understood that the third sealing part <NUM> may include the first protrusion <NUM> when the first sealing part <NUM> includes the first groove <NUM>; alternatively, the first sealing part <NUM> may include the first protrusion <NUM> when the third sealing part <NUM> includes the first groove <NUM>.

For example, as shown in <FIG>, the first sealing part <NUM> includes the first groove <NUM> and the third sealing part <NUM> includes the first protrusion <NUM>. In addition, it should be noted that the first groove <NUM> and the first protrusion <NUM> may be mutually embedded structures, and the first groove <NUM> and the first protrusion <NUM> have complementary shapes, to improve the sealing performance between the first sealing part <NUM> and the third sealing part <NUM>. That is, the third sealing part <NUM> can be inserted into the first sealing part <NUM> to form a sealing structure. The sealing structure blocks the airflow in the indoor environment from entering an interior of the air conditioner, and can prevent hot and cold air from generating condensation at the opening <NUM>.

Further, the first groove <NUM> may extend along the edge of the opening <NUM> of the chassis <NUM>. Accordingly, the first protrusion <NUM> may also extend along the edge of the opening <NUM> of the chassis <NUM>, so that a mating structure formed by the first groove <NUM> and the first protrusion <NUM> may extend along the edge of the opening <NUM>, and the edge of the opening <NUM> can be effectively sealed. When the mating structure of the first groove <NUM> and the first protrusion <NUM> is arranged along a peripheral direction of the opening <NUM>, the first groove <NUM> and the first protrusion <NUM> form an annular sealing structure, and the opening <NUM> can be sealed more effectively.

One of the second sealing part <NUM> and the fourth sealing part <NUM> includes a second groove <NUM>, and the other of the second sealing part <NUM> and the fourth sealing part <NUM> includes a second protrusion <NUM>. It can be understood that the fourth sealing part <NUM> may include the second protrusion <NUM> when the second sealing part <NUM> includes the second groove <NUM>; alternatively, the second sealing part <NUM> may include the second protrusion <NUM> when the fourth sealing part <NUM> includes the second groove <NUM>.

For example, as shown in <FIG>, the second sealing part <NUM> includes the second groove <NUM>, and the fourth sealing part <NUM> includes the second protrusion <NUM>. In addition, it should be noted that the second groove <NUM> and the second protrusion <NUM> may be mutually embedded structures, and the second groove <NUM> and the second protrusion <NUM> have complementary shapes, to improve the sealing performance between the second sealing part <NUM> and the fourth sealing part <NUM>. That is, the fourth sealing part <NUM> can be inserted into the second sealing part <NUM> to form a sealing structure. The sealing structure blocks the airflow in the indoor environment from entering the interior of the air conditioner, and can prevent hot and cold air from generating condensation at the opening <NUM>.

Further, the second groove <NUM> may be formed by bending a partial edge of the panel <NUM>. After the edge of the panel <NUM> is bent, a bent portion forms the second groove <NUM>, simplifying a manufacturing process of the panel <NUM> and shortening a processing cycle of the panel <NUM>.

According to some embodiments of the present invention, as shown in <FIG>, a partial edge of the panel <NUM> is bent to form a bend, and the bend and an edge of the face frame <NUM> are fit to define the second groove <NUM>. It can be understood that a lower edge of the face frame <NUM> provides a groove surface for the second groove <NUM>, and the lower edge of the face frame <NUM> and the bend of the edge of the panel <NUM> define the second groove <NUM>. With the groove and protrusion structures, the fourth sealing part <NUM> can be inserted into the second sealing part <NUM> to form a sealing structure. The sealing structure blocks fresh air from entering the interior of the air conditioner and avoids condensation since hot fresh air meets cold air inside the air conditioner.

According to some other embodiments of the present invention, as shown in <FIG> and <FIG>, the chassis <NUM> includes a first corner plate <NUM> and a second corner plate <NUM>. The first corner plate <NUM> has a first main body segment <NUM> and a first thinned segment <NUM> coupled to the first main body segment <NUM>. A ratio of a thickness of the first thinned segment <NUM> to a thickness of the first main body segment <NUM> ranges from <NUM> to <NUM>. As shown in <FIG> and <FIG>, the second corner plate <NUM> has a first main body segment <NUM> and a second thinned segment <NUM> coupled to the first main body segment <NUM>. A ratio of a thickness of the second thinned segment <NUM> to a thickness of the first main body segment <NUM> ranges from <NUM> to <NUM>. As shown in <FIG>, the first thinned segment <NUM> and the second thinned segment <NUM> are coupled and form an angle structure, and the first main body segment <NUM> and the first main body segment <NUM> are opposite each other and spaced apart.

When the air conditioner is in the cooling mode, the first corner plate <NUM> has a low temperature since the first corner plate <NUM> is close to an air outlet duct, and may be called a cold corner plate. The second corner plate <NUM> has a temperature approximate to the indoor ambient temperature since it is far away from the air outlet duct, and may be called a hot corner plate. When a distance between the cold corner plate and the hot corner plate is short, condensate water may be easily generated due to the cross between hot and cold environments. By arranging a thinned structure at a connection position of the cold corner plate and the hot corner plate, the distance between the first corner plate <NUM> and the second corner plate <NUM> can be increased to provide space for temperature homogenization of the air around the cold comer plate and the hot corner plate, avoiding the condensate water at the connection position of the first corner plate <NUM> and the second corner plate <NUM>. By arranging the first thinned segment <NUM> in the first corner plate <NUM> and arranging the second thinned segment <NUM> in the second corner plate <NUM>, the amount of cold air carried by the first corner plate <NUM> and the amount of heat carried by the second corner plate <NUM> can be reduced, so that the amount of hot and cold airflow at the connection position of the first corner plate <NUM> and the second corner plate <NUM> can be effectively reduced, and thus the generation of condensate water can be reduced.

According to some embodiments of the present invention, as shown in <FIG>, the housing assembly <NUM> further includes an air guide plate <NUM> coupled to the face frame <NUM>, and the air guide plate <NUM> is rotatable between a first position <NUM> and a second position <NUM>. When the air guide plate <NUM> is in the first position <NUM>, the air guide plate <NUM> closes the opening <NUM>. When the air guide plate <NUM> is in the second position <NUM>, the air guide plate <NUM> is located inside the face frame <NUM>, overlaps the first corner plate <NUM>, and opens the opening <NUM>. Thus, the air output volume and air output direction can be adjusted by rotating the air guide plate <NUM>, improving user experience.

In some embodiments, an outer surface of the air guide plate <NUM> may be an appearance surface of the air conditioner. It can be understood that when the air guide plate <NUM> is in the second position <NUM>, the outer surface of the air guide plate <NUM> overlaps or adheres to the first corner plate <NUM>; when the air guide plate <NUM> is in the first position <NUM>, the air guide plate <NUM> closes the opening <NUM> and the outer surface of the air guide plate <NUM> serves as the appearance surface of the air conditioner.

The housing assembly <NUM> of the air conditioner according to embodiments of the present invention will be described in detail below with reference to <FIG>. It should be understood that the following description is merely exemplary illustration rather than specific limitation on the present invention.

As shown in <FIG>, the housing assembly <NUM> includes: a face frame <NUM>, a panel <NUM>, a chassis <NUM>, and an air guide plate <NUM>.

Specifically, the chassis <NUM> has an opening <NUM>, and the opening <NUM> may be used as an air outlet of the air conditioner. The face frame <NUM> has a first sealing part <NUM>, the panel <NUM> has a second sealing part <NUM>, and the chassis <NUM> has a third sealing part <NUM> and a fourth sealing part <NUM> spaced apart from each other, the fourth sealing part <NUM> being located at an edge of the opening <NUM> of the chassis <NUM>. The first sealing part <NUM>, the second sealing part <NUM>, the third sealing part <NUM>, and the fourth sealing part <NUM> may be sealing parts designed to reduce the condensation phenomenon.

As shown in <FIG>, the face frame <NUM> is coupled to the chassis <NUM>. The first sealing part <NUM> of the face frame <NUM> is in contact with the third sealing part <NUM> of the chassis <NUM> to form a first sealing structure. As shown in <FIG>, the face frame <NUM> is coupled to the panel <NUM>, and the panel <NUM> is arranged on a side of the face frame <NUM>. In such a case, the second sealing part <NUM> of the panel <NUM> is in contact with the fourth sealing part <NUM> of the chassis <NUM> to form a second sealing structure. Such a double sealing structure can block the airflow in the indoor environment from entering the interior of the housing assembly <NUM>, and can reduce the risk of generating condensation at the opening <NUM>.

The face frame <NUM> is also coupled to the air guide plate <NUM> as shown in <FIG>. The air guide plate <NUM> is rotatable between a first position <NUM> and a second position <NUM>. When the air guide plate <NUM> is in the first position <NUM>, the air guide plate <NUM> closes the opening <NUM> of the chassis <NUM>; when the air guide plate <NUM> is in the second position <NUM>, the air guide plate <NUM> overlaps the first corner plate <NUM> and opens the opening <NUM> of the chassis <NUM>. The air output volume and air output direction can be adjusted by rotating the air guide plate <NUM>, bringing about better user experience.

As shown in <FIG>, the first sealing part <NUM> includes a first groove <NUM>, and the third sealing part <NUM> includes a first protrusion <NUM>. The first groove <NUM> extends along the edge of the opening <NUM> of the chassis <NUM>. As shown in <FIG>, two surfaces of the first groove <NUM> and the first protrusion <NUM> are fitted with each other, and the first groove <NUM> and the first protrusion <NUM> are complementary in shape. As a result, the third sealing part <NUM> can be inserted into the first sealing part <NUM> to form a sealing structure. The sealing structure blocks fresh air from entering the interior of the air conditioner and avoids condensation since hot fresh air meets cold air inside the air conditioner.

As shown in <FIG>, the second sealing part <NUM> includes a second groove <NUM>, and the third sealing part <NUM> includes a second protrusion <NUM>. The second groove <NUM> is formed by bending a partial edge of the panel <NUM>. The second groove <NUM> extends along the edge of the opening <NUM> of the chassis <NUM>. As shown in <FIG>, surfaces of the second groove <NUM> and the second protrusion <NUM> are fitted with each other, and the second groove <NUM> and the second protrusion <NUM> are complementary in shape. Thus, the fit between the second groove <NUM> and the second protrusion <NUM> achieved by the complementary shape improves the sealing performance of the sealing structure.

As shown in <FIG>, a lower edge of the face frame <NUM> provides a groove surface for the second groove <NUM>, such that the lower edge of the face frame <NUM> and a bent edge of the panel <NUM> define the second groove <NUM>. With the groove and protrusion structures, the fourth sealing part <NUM> can be inserted into the second sealing part <NUM> to form a sealing structure. The sealing structure blocks fresh air from entering the interior of the air conditioner and avoids condensation since hot fresh air meets cold air inside the air conditioner.

As shown in <FIG> and <FIG>, the chassis <NUM> includes a first corner plate <NUM> and a second corner plate <NUM>. The first corner plate <NUM> has a first main body segment <NUM> and a first thinned segment <NUM> coupled to the first main body segment <NUM>. A ratio of a thickness of the first thinned segment <NUM> to a thickness of the first main body segment <NUM> ranges from <NUM> to <NUM>. As shown in <FIG> and <FIG>, the second corner plate <NUM> has a first main body segment <NUM> and a second thinned segment <NUM> coupled to the first main body segment <NUM>. A ratio of a thickness of the second thinned segment <NUM> to a thickness of the first main body segment <NUM> ranges from <NUM> to <NUM>. As shown in <FIG>, the first thinned segment <NUM> and the second thinned segment <NUM> are coupled and form an angle structure, and the first main body segment <NUM> and the first main body segment <NUM> are opposite each other and spaced apart.

As shown in <FIG>, an air conditioner according to embodiments of the present invention includes the housing assembly <NUM> described above.

Claim 1:
A housing assembly (<NUM>) for an air conditioner, comprising:
a face frame (<NUM>) having a first sealing part (<NUM>);
a panel (<NUM>) coupled to the face frame (<NUM>) and arranged on a side of the face frame (<NUM>), the panel (<NUM>) having a second sealing part (<NUM>); and
a chassis (<NUM>) having an opening (<NUM>) and coupled to the face frame (<NUM>), characterised by the chassis (<NUM>) having a third sealing part (<NUM>) and a fourth sealing part (<NUM>) spaced apart from each other, the fourth sealing part (<NUM>) being arranged at an edge of the opening (<NUM>), the third sealing part (<NUM>) being fitted with the first sealing part (<NUM>), and the fourth sealing part (<NUM>) being fitted with the second sealing part (<NUM>);
wherein one of the second sealing part (<NUM>) and the fourth sealing part (<NUM>) comprises a second groove (<NUM>), and the other of the second sealing part (<NUM>) and the fourth sealing part (<NUM>) comprises a second protrusion (<NUM>).