Patent Description:
A plasma processing apparatus applies an electric power between both upper and lower electrodes, by an upper electrode and a lower electrode disposed inside a chamber and a semiconductor wafer and a substrate such as a glass substrate placed on the lower electrode. The electrons accelerated by an electric field between both electrodes, the electrons emitted from the electrodes, or heated electrons cause ionization collision with molecules of a processed gas, and as the result, plasma of the processed gas occurs. Reactive species such as radicals or ions in plasma perform a desired micromachining process, for example, an etching process, on the substrate surface. Recently, a designing rule is being increasingly detailed, particularly, in a plasma etching, furtherly high measurement accuracy is being demanded, and therefore, a remarkably higher electric power rather than convention is being used. Such a plasma processing apparatus has a focus ring affected by plasma embodied therein. The focus ring is also called as an edge ring, a cold ring, or the like.

In a case of the focus ring, when an electric power is higher, due to a wavelength effect in which a standing wave occurs, a skin effect in which an electric field is concentrated in the center on the surface of an electrode, and the like, mostly the center portion is maximized and the edge portion becomes the lowest on a substrate, and therefore nonuniformity of the distribution of plasma on the substrate is intensified. When the distribution of plasma on the surface is nonuniformed, plasma processing cannot be performed regularly, and the quality of minute electron elements are degraded. <FIG> is a photo for showing general plasma chamber and focus ring. A focus ring with high functionality requires extension of the term for changing itself. In this case, the term for opening a plasma chamber is extended. When the term for opening the chamber is extended, improvement of the yield of minute electron elements utilizing a wafer is embodied.

As related prior patent documents, there are Korean Patent Publication No. <NUM>-<NUM>-<NUM> and <CIT>.

<CIT> discloses ceramic composite materials comprising boron carbide. This does not however show how residual stresses may be further reduced.

<CIT> discloses plasma etching apparatuses, but is not concerned with details about residual stress being measured.

One objective of the present disclosure is providing a method for efficiently manufacturing semiconductor elements with improving the quality of ceramic components at the same time.

Another objective of the present disclosure is providing a ceramic component whose characteristics such as strength and relative density are excellent with excellent shape processability.

In one general aspect, a ceramic component according to an embodiment not forming part of the invention may include boron carbide,.

In one embodiment not forming part of the invention, residual stresses on the surface of the ceramic component at different distances from the center may be S1, S2, and S3, respectively, and
wherein a difference between a maximum value and a minimum value among S1, S2, and S3 may be -<NUM> to +<NUM> MPa.

In one embodiment compatible with the invention, the ceramic component may be a part applied to plasma etching equipment,.

In one general aspect, a focus ring according to an embodiment of the invention, is defined in claim <NUM> and its dependent claims.

In one general aspect, a ceramic component for manufacturing a semiconductor device according to an embodiment not forming part of the invention may include a boron carbide,.

In one general aspect, a focus ring for manufacturing a semiconductor element according to an embodiment compatible with the invention may include a boron carbide, and.

In one general aspect, a manufacturing method of a ceramic component according to an embodiment not forming part of the invention.

In one embodiment, the first temperature is <NUM> or more,.

The second temperature may be <NUM> or higher.

The manufacturing method of a ceramic component of the present disclosure can manufacture a ceramic component used in an apparatus for manufacturing semiconductor elements, efficiently, while improving the quality.

The ceramic component of the present disclosure can maintain or enhance various characteristics such as strength and relative density, in addition to having comparatively even distribution of residual stress and excellent shaping machining processability.

A focus ring and a manufacturing method of the focus ring can manufacture a focus ring having excellent properties such as etching resistance and impact resistance, in addition to outstanding shaping machining processability, with a high success rate.

Hereinafter, example embodiments of the present disclosure will be described in detail with reference to the accompanying drawings so that they can be easily practiced by those skilled in the art to which the present invention pertains. However, the example embodiments may be embodied in many different forms and is not to be construed as being limited to the embodiments set forth herein. Like reference numerals designate like elements throughout the specification.

In this application, when a component "comprises" another component, this means other components may be further comprised, and does not mean the other composition is excepted, unless specially stated otherwise.

In this application, when a component is "connected" with another component, this includes a case of 'being connected with having another component therebetween', as well as a case of 'being directly connected'.

In this application, "B being placed on A" means that B is placed in direct contact with A or placed over A with another layer or structure interposed therebetween and thus should not be interpreted as being limited to B being placed in direct contact with A.

In this application, the phrase "combination(s) thereof" included in a Markush-type expression denotes one or more mixtures or combinations selected from the group consisting of components stated in the Markush-type expression, that is, denotes one or more components selected from the group consisting of the components are included.

In this application, the statement of "A and/or B" means "A, B, or A and B.

In this application, terms such as "first", "second", "A", or "B" are used to distinguish the same terms from each other unless specially stated otherwise.

In this application, a singular form is contextually interpreted as including a plural form as well as a singular form unless specially stated otherwise.

In this application, the term of "difference" means the value obtained by subtracting a value from another value, and if there is not a special statement, it is indicated by the value of subtracting a smaller value from a larger value.

In this application, boron carbide refers to all compounds having boron and carbon as the base. The boron carbide may be one having a boron carbide material in which an additive and/or a doping material are comprised or not comprised, and in detail, may be one in which the sum of borax and carbon is <NUM> mol% or more. The boron carbide may have the sum of boron and carbon of <NUM> mol% or more. The boron carbide may have the sum of boron and carbon of <NUM> mol% or more. The boron carbide may have the sum of boron and carbon of <NUM> mol% or more. In this application, the boron carbide may be a single phase or a multi-phase, or may be mixed one thereof. The boron carbide single phase comprises both stoichiometric phase and non-stoichiometric phase which is out of the stoichiometric composition of boron and carbon, wherein the multi-phase refers to one in which at least two among compounds having boron and carbon as the base have been mixed in a predetermined ratio. Also, the boron carbide in this application comprises both cases of forming a solid solution by adding impurities to a single phase or a multi-phase of the boron carbide, and case of having inevitably added impurities which is mixed in a process for manufacturing the boron carbide. As an example of the impurities, metals such as iron, copper, chrome, nickel and aluminum may be present.

In this application, a bulk boron carbide refers to a deposition boron carbide, a sintering boron carbide and the like, distinguished from a coating layer, and it is defined as one having an average thickness of <NUM> or more in order to being separated from the coating layer.

In this application, a phrase of 'the difference between A value and B value is C or less' means the absolute value of the difference between A value and B value is C or less, and more obviously, it means the difference between A value and B value is - C to +C.

In this application, residual stress is described based on the result of measuring with X-ray diffraction.

Hereinafter, the present disclosure will be described in further detail.

In a general aspect, a manufacturing method of ceramic components according to an embodiment not forming part of the invention comprises the first operation of preparing a granulated raw material by making a slurry of a raw material composition comprising boron carbide powder and granulating the slurry;.

The thermal treatment may comprise a primary treatment proceeding for <NUM> hour or more at a first temperature and a secondary treatment proceeding for <NUM> hour or more at a second temperature, wherein the first temperature is a higher temperature than the second temperature,.

The raw composition comprises a boron carbide powder. The boron carbide powder may be applied to be a high degree of purity (the amount of boron carbide is <NUM> wt% or more). The boron carbide powder may be applied to be a low degree of purity (the amount of boron carbide is <NUM> wt% or more and less than <NUM> wt%).

The boron carbide powder may be one having a diameter of <NUM> or less, based on D<NUM>.

The boron carbide powder may have an average diameter of about <NUM> or less based on D<NUM>. The boron carbide powder may have an average diameter of about <NUM> to about <NUM> based on D<NUM>. The boron carbide powder may have an average diameter of about <NUM> to about <NUM>, based on D<NUM>. Also, the boron carbide powder may have an average diameter of about <NUM> to about <NUM>, based on D<NUM>. When a boron carbide powder whose average diameter is small is applied, the densification of a sintering body can be more easily obtained.

The boron carbide powder may have a diameter of about <NUM> to <NUM> or less based on D<NUM>. The boron carbide powder may have a diameter of about <NUM> to <NUM> or less based on D<NUM>. The boron carbide powder may have a diameter of about <NUM> to <NUM> or less based on D<NUM>. When a boron carbide powder having such a diameter range is applied, the productivity of processes can be improved in addition to the densification of a sintering body.

A raw material composition may further comprise an additive. The additive may be put in a process for manufacturing the ceramic components in a state of a powder form, liquid form, or a gas form. A material used as the additive may be for example, carbon, boron oxide, silicon, silicon carbide, silicon oxide, boron nitride, boron, or silicon nitride. The additive may be comprised in an amount of about <NUM> wt% to about <NUM> wt% based on the raw material.

The additive may be a sinterability enhancer. The sinterability enhancer is comprised in the raw material to improve the properties of a sintering body. The sinterability enhancer may be any one selected from the group consisting of carbon, boron oxide, silicon, silicon carbide, silicon oxide, boron nitride, boron nitride, silicon nitride, and combinations thereof. The sinterability enhancer may be contained in an amount of about <NUM> wt% or less based on the entire raw material. In detail, the sinterability enhancer may be contained in an amount of about <NUM> wt% to about <NUM> wt%, based on the entire raw material. The sinterability enhancer may be contained in an amount of about <NUM> to <NUM> wt%, based on the entire raw material. The sinterability enhancer may be contained in an amount of about <NUM> to <NUM> wt%, based on the entire raw material. When the sinterability enhancer is comprised in an amount of more than <NUM> wt%, the strength of a sintering body may be reduced instead.

The raw material may include a boron carbide raw material such as a boron carbide powder as a residual amount excepting for the sinterability enhancer. The sinterability enhancer may include boron oxide, carbon, and combinations thereof.

When carbon is applied as the sinterability enhancer, the carbon may be added as a resin form such as a phenol resin or a novolac resin, and the resin may be applied as a carbon in a carbonated state through a carbonation process. The carbonation process of the resin may be an ordinary process of carbonating a polymer resin. The phenol resin may be one in which the amount of residual carbon is <NUM> wt% or more.

When carbon is applied as the sinterability enhancer, the carbon may be applied in an amount of <NUM> to <NUM> wt%. The carbon may be applied in an amount of <NUM> to <NUM> wt%. The carbon may be applied in an amount of <NUM> to <NUM> wt%. The carbon may be applied in an amount of <NUM> to <NUM> wt%. When carbon is applied as the sinterability enhancer in such an amount, a boron carbide in which a necking phenomenon among grains is induced well, the size of a grain is relatively large, and the relative density is relatively high can be obtained. However, when the carbon is comprised in an amount of more than <NUM> wt%, the occurrence of a gas such as carbon dioxide becomes excessive in a process of pressurizing and sintering, and workability thereof may be lowered.

The sinterability enhancer may be boron oxide. The boron oxide may be one represented by B<NUM>O<NUM>, and when the boron oxide is applied, boron carbide is generated through chemical reaction with carbon present inside pores of a sintering body and the like, emitting of residual carbons is furthered, and thereby a sintering body with further densification can be provided.

When the boron oxide and the carbon are applied together as the sinterability enhancer, the relative density of the sintering body can be higher, and a sintering body with a decreased carbon area present inside pores and improved densification can be manufactured.

The boron oxide and the carbon may be applied in a weight ratio of <NUM>: <NUM> to <NUM>. In such a case, a sintering body improved in the relative density can be obtained.

The sinterability enhancer may have a melting point of about <NUM> to about <NUM>. In further detail, the melting point of the additive may be about <NUM> to about <NUM>. The melting point of the additive may be about <NUM> to about <NUM>. According to the above, the additive may be easily diffused among the boron carbide grains in a sintering process of the raw material.

A raw material composition may further comprise a dispersant, a solvent, and the like as needed.

The raw material composition does not comprise a material which may generate a by-product in a solid state during a semiconductor process, or comprises the material in a very low amount. For example, as materials that may generate the by-product, there are metals such as iron, copper, chrome, nickel and aluminum. The amount of the material which may generate the by-product may be <NUM> ppm or less based on the raw material.

Making a slurry is achieved by a process of mixing a raw material composition sufficiently and substantially evenly through a method such as ball-milling. In this time, a solvent may be applied together, and an alcohol such as methanol, ethanol or butanol, or water may be applied as the solvent. The solvent may be applied in an amount of about <NUM> volume% to about <NUM> volume% based on the entire slurry. The ball-milling may be performed by specifically applying a polymer ball, and the slurry mixing process may proceed for about five hours to about twenty hours.

Granulation may be performed by a method in which while the slurry is injected, the solvent comprised in the slurry is removed by evaporation and the like and a raw material is granulated. Granulated raw material grains manufactured in this manner can have characteristics of an overall round-shaped grain and comparatively regular grain size.

The raw material grain after the granulation process may have a size of <NUM> to <NUM>. The raw material may have a size of <NUM> to <NUM>. When such a raw material grain is applied, filling a mold may be easier and the workability can be more improved in a subsequent process such as sintering. When a raw material having such a characteristic is applied, filling a mold may be easier and the workability can be more improved in a subsequent process such as sintering.

The second operation is an operation of manufacturing a sintering body in which the boron carbide powder grains are necked from one another by filling a shaping die with the raw material grains for sintering of the grains.

There are many trials for manufacturing a boron carbide sintering body in a bulk shape through a method of pressurizing and sintering. However, ordinarily it was manufactured and evaluated by a small particle with a size of about <NUM> vertically and horizontally which is generally called as a coupon. A boron carbide sintering body with a relatively large diameter in a bulk shape (used together with boron carbide below) is not easy to be manufactured.

The inventors ascertained through experiments that when a pressurized sintering body with a relatively large size is manufactured, particularly, the pressurized sintering body manufactured by a pressurizing and sintering method had a characteristic of easily allowing a crack, a break and the like with a comparatively high frequency during shaping machining into a ring shape, even though the manufacture to a bulk shape was stably made. And, they thought that one of reasons of having such a characteristic is the boron carbide sintering body had a characteristic of uneven residual stress overall.

The shaping die may be one having a length or a diameter of <NUM> or more. Recently, a ceramic component like a focus ring is ordinarily applied in a ring shape having a diameter of <NUM> or more. Accordingly, in order to manufacture the ceramic component, a bulk boron carbide sintering body having a considerably large diameter or length is required. Ordinarily, the size of a sintering body is reduced in a sintering process, and in consideration of the loss of some parts in a subsequent process of performing shaping machining, it is preferred that the shaping die has a diameter of <NUM> or more. The shaping die may have a diameter of <NUM> to <NUM>.

The sintering may proceed under the condition of a sintering temperature and a sintering pressure.

The sintering temperature may be about <NUM> to about <NUM>. The sintering temperature may be about <NUM> to about <NUM>. The sintering pressure may be about <NUM> to about <NUM> MPa. The sintering pressure may be about <NUM> to about <NUM> MPa. The sintering pressure may be about <NUM> to about <NUM> MPa. When the shaping operation proceeds under the condition of such a sintering temperature and such a sintering pressure, it is possible to manufacture a boron carbide with high etching resistance and a high density further efficiently.

The sintering time may be applied to be <NUM> to <NUM> hours. The sintering time may be applied to be <NUM> to <NUM> hours. The sintering time may be applied to be <NUM> to <NUM> hours.

The sintering time of a pressurizing and sintering method is a considerably short time compared to a sintering process proceeding at atmospheric pressure, and even though such a short time is applied, it is possible to manufacture a boron carbide sintering body having an equal or more excellent strength.

The sintering may proceed in a reducing atmosphere. In this case of reducing atmosphere, it is possible to manufacture a boron carbide sintering body with high etch resistance, in which the amount of boron carbide is increased and the area where carbons are bundled is decreased, by a boron carbide powder allowing materials like boron oxide which may be formed from reaction with oxygen in air to be reduced.

In the sintering process, the boron carbide powder is grown and necked from one another to form a sintering body with a high strength. Additionally, an additive applied together is thought to inhibit or accelerate the growth of the boron carbide powder by changing the state and the ingredients thereof depending on a temperature and a pressure. Besides, a boron carbide sintering body obtained through sintering which proceeds with pressurizing can have a more refined minute structure compared to a boron carbide sintering body.

Additional thermal treatment may be performed to a sintering body comprising a bulk boron carbide for improving the processability of shaping machining thereof.

The thermal treatment comprises a primary treatment proceeding for <NUM> hour or more at a first temperature and a secondary treatment proceeding for <NUM> hour or more at a second temperature, and the first temperature is a higher temperature than the second temperature.

The first temperature may be <NUM> or more, and the second temperature may be <NUM> or more. When the primary treatment and the secondary treatment proceed in such a temperature range, it is possible to perform thermal treatment more effectively.

The first temperature may be a temperature of <NUM> to <NUM>. The primary treatment may proceed for <NUM> to <NUM> hours.

The second temperature may be a temperature of <NUM> to <NUM>. The secondary treatment may proceed for <NUM> to <NUM> hours.

When the thermal treatment is applied at the first temperature and the second temperature, the shaping processability of a sintering body is considerably increased. This is thought to be a change in the distribution of residual stress induced from thermal treatment.

The shaping machining is a process of processing the sintering body to have a desired shape by separating or removing some parts of the sintering body. The shaping machining comprises a ring processing of processing the sintering body to be an appearance of a ceramic component like a ring shape and a shaping machining in a narrow sense which processes the boron carbide after ring processing to be the shape of a ring type component such as a focus ring.

The shaping machining may be applied by electric-discharge machining, a waterjet method, a laser method or the like, but is not limited thereto.

After the boron carbide sintering body has a shape of a ceramic component through the shaping machining, the boron carbide sintering body may further processed by a polishing, and the polishing process is a process of lowering the surface roughness of a ceramic component. The polishing process may proceed as a polishing process applied with slurry containing diamonds for industrial use, and it is preferred to process the ceramic component to have a maximum height roughness Rt of <NUM> or less, in order to obtain a ceramic component with an excellent particle characteristic. In detail, the maximum height roughness Rt of the surface of the ceramic component may be <NUM> to <NUM>. The maximum height roughness Rt may be <NUM> to <NUM>. The maximum height roughness Rt may be <NUM> to <NUM>. The maximum height roughness Rt may be <NUM> to <NUM>. The maximum height roughness Rt may be <NUM> to <NUM>. When having such the surface roughness characteristic, the ceramic component may suppress the formation of particles by a physical method in a plasma chamber.

When the boron carbide sintering body in the second operation is processed right by shaping machining without thermal treatment in the third operation, the success rate of shaping machining is outstandingly low having a value of less than <NUM> %, nearly close to <NUM> %. The unbalance generated in the boron carbide such as unbalance in residual stress is thought to be one of important reasons of low shaping processability.

The ceramic component of the present disclosure is obtained by shaping machining of a sintering body comprising a bulk boron carbide with a relatively large area, and it is thought to be one factor influencing the success rate of shaping machining that the boron carbide is one of representative difficult-to-cut material.

The focus ring may have a difference between an outer diameter and an inner diameter of <NUM> to <NUM>. The difference between an outer diameter and an inner diameter may be <NUM> to <NUM>. The difference between an outer diameter and an inner diameter may be <NUM> to <NUM>.

The ceramic component may be a ring type component having such a shape.

The ceramic component may have a thickness of <NUM> to <NUM>. The thickness of the ceramic component may be <NUM> to <NUM>. The thickness of the ceramic component may be <NUM> to <NUM>.

The focus ring as a ring-shaped component may have an inner diameter of <NUM> or more. The ceramic component may have an inner diameter of <NUM> or more. Also, the ceramic component may have the inner diameter of <NUM> or more. The ceramic component may have the inner diameter of <NUM> or less.

For making a sintering body comprising boron carbide be a shape having such a large diameter, shaping machining of a sintering body with a relatively large area. Also, boron carbide itself is a difficult-to-cut material with a high strength, conducting research is being continued, and therefore the difficulties that can occur during shaping machining of boron carbide are further increased.

The inventors ascertained that when the boron carbide sintering body itself is damaged during shaping machining, for example, when the phenomena such as break, cracks, and the like occur, the unbalance of residual stress in the measured boron carbide sintering body is shown to be comparatively serious. The boron carbide sintering body in which break, or a crack occurs may generate partial nonuniformity of etching resistance or the like, and cannot be substantially processed to be a ring type component, even though the processing succeeds, it is a target of disposal. Accordingly, the inventors disclose that the boron carbide sintering body having the unbalance of residual stress of a certain level or less can be processed to be a ring type component, as one characteristic of the present disclosure.

The sintering body after passing through thermal treatment may have a standard deviation of residual stress measured at Position <NUM>, Position <NUM> and Position <NUM> having a distance of <NUM> or more from one another, which is <NUM> % or less of the average of residual stress values measured at Positions <NUM> to <NUM>. In detail, the standard deviation of residual stress may be <NUM> % or less of the average. The standard deviation of residual stress may be <NUM> % or less of the average. Also, the standard deviation of residual stress may be <NUM> % or more of the average. The standard deviation of residual stress may be <NUM> % or more of the average.

When such a standard deviation value of residual stress is a characteristic of the boron carbide sintering body, the residual stress is distributed to be comparatively even in the boron carbide sintering body overall, and the phenomena such as damage, break, defects, and the like caused from the unbalance of residual stress can be outstandingly reduced.

On the other hand, the boron carbide (the boron carbide before thermal treatment, particularly in the case of a sintering body) in the second operation may have a standard deviation of residual stress values measured at Position <NUM>, Position <NUM> and Position <NUM> having a distance of <NUM> or more from one another, which is more than <NUM> % or the average of residual stress values measured at the Position <NUM>, Position <NUM> and Position <NUM>.

The standard deviation of residual stress haven by the boron carbide sintering body of the second step and the standard deviation of residual stress haven by the boron carbide sintering body of the third step are expressed as relative values with respect to the average value. Ordinarily, the average value of residual stress of the boron carbide sintering body of the second operation is larger than the average value of residual stress of the boron carbide sintered body of the third operation, and therefore the standard deviation value of residual stress may be shown as the boron carbide sintering body after thermal treatment of the third operation is smaller than the boron carbide sintering body before thermal treatment.

The Position <NUM>, Position <NUM> and Position <NUM> may be for example, measured at the edge, the center, and a spot between the edge and the center having a distance of <NUM> or more with each of the edge and center, from a boron carbide sintering body in a disk shape. However, the Position <NUM>, Position <NUM> and Position <NUM> are not placed at the same distance from the center of the sintering body in a disk shape.

The boron carbide sintering body before shaping machining after thermal treatment in the third operation may have a standard deviation of residual stress values measured at Position <NUM>, Position <NUM> and Position <NUM> respectively having a distance of <NUM> or more, which is <NUM> MPa or less. The standard deviation of residual stress may be <NUM> MPa or less. The standard deviation of residual stress may be <NUM> MPa or less. The standard deviation of residual stress may be <NUM> MPa or more. The standard deviation of residual stress may be <NUM> MPa or more. In such a case, shaping machining can be made more stably.

The boron carbide sintering body before shaping machining after thermal treatment in the third operation may have a difference of residual stress values, which is <NUM> MPa or less, measured at Position <NUM> and Position <NUM> having each distance of <NUM> or more. The difference of residual stress measured at the Position <NUM> and Position <NUM> may be <NUM> MPa or less. The difference of residual stress measured at the Position <NUM> and Position <NUM> may be <NUM> MPa or less. The difference of residual stress measured at the Position <NUM> and Position <NUM> may be <NUM> MPa or less. The difference of residual stress measured at the Position <NUM> and Position <NUM> may be <NUM> MPa or less. When the difference of residual stress values is relatively small in this manner, shaping machining can be made more stably.

The boron carbide sintering body before shaping machining after thermal treatment in the third operation may have a difference between the maximum value and the minimum value of residual stress values, which is <NUM> MPa or less, measured at Position <NUM> and Position <NUM> having each distance of <NUM> or more. The difference of the maximum value and the minimum value may be <NUM> MPa or less. The difference of the maximum value and the minimum value may be <NUM> MPa or less. The difference of the maximum value and the minimum value may be <NUM> MPa or less. The difference of the maximum value and the minimum value may be <NUM> MPa or less. When the difference between the maximum value and the minimum value of residual stress values is relatively small in this manner, shaping machining can be made more stably.

The boron carbide sintering body after thermal treatment in the third operation and before shaping machining may have a standard deviation of residual stress values measured at Position <NUM>, Position <NUM> and Position <NUM> having a distance of <NUM> or more from one another, which is within <NUM> % of the average value of residual stress values measured at the Position <NUM>, Position <NUM> and Position <NUM>. The standard deviation of residual stress values measured at the Position <NUM>, Position <NUM> and Position <NUM> may be within <NUM> % of the average value of residual stress values measured at the Position <NUM>, Position <NUM> and Position <NUM>. The standard deviation of residual stress values measured at the Position <NUM>, Position <NUM> and Position <NUM> may be within <NUM> % of the average value of residual stress values measured at the Position <NUM>, Position <NUM> and Position <NUM>. The standard deviation of residual stress values measured at the Position <NUM>, Position <NUM> and Position <NUM> may be more than <NUM> % of the average value of residual stress values measured at the Position <NUM>, Position <NUM> and Position <NUM>. When the standard deviation of residual stress values has a smaller value compared to the average value of residual stress values, it is possible to operate further stable shaping machining.

The above description of residual stress is on the boron carbide sintering body before shaping machining, but it can also be partially applied to a boron carbide sintering body after passing through shaping machining. Particularly, the sintering body after passing through shaping machining has a great difference between the residual stress measured at a surface corresponding to the outer diameter or an upper surface of the main body close to the above surface and the residual stress measured at a surface corresponding to the inner diameter or an upper surface of the placing part close to the above surface.

When the residual stress is measured in a boron carbide sintering body which is a ring-type component, at least one spot (PS3) may be measured at an upper surface of the placing part, and other at least one spot (PS1) may be measured at an upper surface of the main body, from the ring-type component comprising the main body and the placing part having different thicknesses with a step difference. When measured in this manner, the residual stress can be more obviously verified whether unbalance is present or not. The detailed description will be made below.

The above residual stress is described based on the result measured by X-ray diffraction, but the measuring method of residual stress is not limited thereto.

The ceramic component may comprise a placing part having a first height from a reference plane and a main body having a second height from the reference plane, wherein the main body may comprise an upper surface of the main body.

The upper portion of the main body and the upper portion of the placing part may have been polished.

The further detailed description of the ceramic component is overlapped with the description below and omitted.

<FIG> is a schematic drawing for illustrating the view from an upper position of a ceramic component, and <FIG> is a schematic drawing for illustrating the section of a ceramic component. A ceramic component is described in further detail with reference to <FIG> and <FIG>.

A ceramic component <NUM> according to embodiments not forming part of the invention comprises boron carbide.

The ceramic component <NUM> comprises a placing part <NUM> having a first height and a main body <NUM> having a second height.

The main body <NUM> and the placing part <NUM> are described to be distinguished from each other, but they can be prepared to be one body without the boundary for distinction as well as they can be prepared to be distinct from each other.

The placing part <NUM> has a first height.

The main body <NUM> has a second height.

The first height and the second height respectively refer to the height to an upper surface of a main body and the height to an upper surface of a placing part, based on a reference plane (for example, one taken from the bottom plane of the main body and the bottom plane of the placing part).

The first height and the second height may be different heights from each other, and specifically, the second height may be higher than the first height.

The placing part <NUM> comprises an upper surface of the placing part <NUM>. The placing part and the upper surface of the placing part may be one body type without separate layer distinction, or the placing part and the upper surface of the placing part may be separate type in which layers are distinguished from each other when observed in the section. In the case of a separate type, the upper surface of the placing part may have a form of a deposition layer or a coating layer. The deposition layer or coating layer may be for example, a boron carbide layer. When the upper surface of the placing part is a separate type, the upper surface of the placing part in the shape of a deposition layer of a coating layer may have a thickness of <NUM> to <NUM> %, based on before being etched. The upper surface of the placing part may have a thickness of <NUM> to <NUM> % of the thickness of the placing part, based on before being etched.

The main body <NUM> comprises an upper surface of the main body <NUM>. The main body and the upper surface of the main body may be one body type without separate layer distinction, or the main body and the upper surface of the main body may be a separate type in which layers are distinguished from each other when observed in the section. In the case of a separate type, the upper surface of the main body may have the form of a deposition layer or a coating layer. The deposition layer or a coating layer may be for example, a boron carbide layer. When the upper surface of the main body is a separate type, the upper surface of the main body in the form of a deposition layer or a coating layer may have a thickness of <NUM> to <NUM> %. The upper surface of the main body may have a thickness of <NUM> to <NUM> % of the thickness of the main body, based on before being etched.

The ceramic component <NUM> may further comprise a connecting part <NUM> linking the placing part <NUM> and the main body <NUM>.

The placing part <NUM> and the main body <NUM> are different in the height from each other, and the connecting part may link the different heights thereof.

The main body <NUM>, the placing part <NUM>, and the connecting part <NUM> are described to be distinguished, but they can be prepared to be one body without the boundary for distinction as well as they can be prepared to be distinguished from each other.

The connecting part <NUM> comprises an upper surface of the connecting part <NUM> linking the upper surface of the placing part <NUM> and the upper surface of the main body <NUM>.

The connecting part <NUM> and the upper surface of the main main body <NUM> may be one body type without separate layer distinction, or a separate type in which the connecting part and the upper surface of the connecting part are layers distinguished from each other. In the case of a separate type, the upper surface of the connecting part may have the form of a deposition layer or a coating layer. The deposition layer or coating layer may be for example, a boron carbide layer. When the upper surface of the connecting part is a separate type, the upper surface of the connecting part in the form of a deposition layer or a coating layer may have a thickness of <NUM> to <NUM> %, based on before being etched. The upper surface of the connecting part may have a thickness of <NUM> to <NUM> % of the thickness of a connecting part, based on before being etched.

For example, the connecting part angle (As) may be about <NUM> degrees to about <NUM> degrees, based on the non-exposed surface of the placing part. The connecting part angle may be about <NUM> degrees to about <NUM> degrees. When having such the connecting part angle, the flow of plasma ions can be further stably controlled.

The connecting part angle may be a linear type or a non-linear type when observed at the section of the upper surface of the connecting part, and the connecting part angle is measured at the section based on a virtual line straightly linking two spots of P1 (not shown) where the upper surface of the placing part and the upper surface of the connecting part meet, and P2 (not shown) where the upper surface of the connecting part and the upper surface of the main body meet.

The placing part <NUM>, the connecting part <NUM>, and the main body <NUM> may be respectively ring shapes, but they are not limited thereto, and the shape thereof may be changed depending on an applied target.

The ceramic component <NUM> is one made from a sintering body comprising boron carbide by shaping machining thereof and overall, <NUM> wt% or more thereof may be formed of boron carbide. The ceramic component may be one formed of boron carbide for <NUM> wt% thereof. The ceramic component <NUM> may further comprise a coating layer additionally as needed.

The ceramic component <NUM> may have a bending strength of <NUM> MPa or more. The bending strength may be <NUM> MPa or less.

The ceramic component <NUM> may have a difference of the outer diameter and the inner diameter, which is <NUM> to <NUM>, and a thickness of <NUM> to <NUM>. The detailed description of the difference between the outer diameter and the inner diameter, and the thickness thereof is overlapped with the above description and the further description is omitted.

The ceramic component <NUM> may have an inner diameter of <NUM> or more. The detailed description of the inner diameter is overlapped with the above description and the further description is omitted.

The ceramic component <NUM> may have residual stress values measured at two spots with different distances from the center, that are S1 and S2, and the difference between S1 and S2 may be -<NUM> to +<NUM> MPa. The difference between the S1 and S2 may be -<NUM> to +<NUM> MPa. The difference between the S1 and S2 may be -<NUM> to +<NUM> MPa. The difference between S1 and S2 may be -<NUM> to +<NUM> MPa. The ceramic component having such a characteristic can have further stable processability and stability.

The ceramic component <NUM> may have residual stress values measured at spots with different distances from the center, that are S1, S2 and S3 and the difference between the maximum value and the minimum value among S1, S2 and S3 may be - <NUM> to +<NUM> MPa. The difference between the maximum value and the minimum value may be -<NUM> to +<NUM> MPa. The difference between the maximum value and the minimum value may be -<NUM> to +<NUM> MPa. The difference between the maximum value and the minimum value may be -<NUM> to +<NUM> MPa. The ceramic component having such a characteristic can have further stable processability and stability.

The difference between the maximum value and the minimum value of residual stress values measured at PS1 which is a spot of the upper surface of the main body and PS3 which is a spot of the upper surface of the placing part may be within <NUM> % of the average value of the PS1 and the PS3. The difference between the maximum value and the minimum value of residual stress values measured at PS1 which is a spot of the upper surface of the main body and PS3 which is a spot of the upper surface of the placing part may be within <NUM> % of the average value of the PS1 and the PS3. The difference of the maximum value and the minimum value of residual stress values measured at PS1 which is a spot of the upper surface of the main body and PS3 which is a spot of the upper surface of the placing part may be within <NUM> % of the average value of the PS1 and the PS3. The difference between the maximum value and the minimum value of residual stress values measured at PS1 which is a spot of the upper surface of the main body and PS3 which is a spot of the upper surface of the placing part may be <NUM> to <NUM> % of the average value of the PS1 and the PS3. A ceramic component having such a characteristic can have further stable processability and stability.

The ceramic component <NUM> may have a difference of -<NUM> to +<NUM> MPa between the residual stress value measured at PS1 which is one spot of the upper surface of the main body and the residual stress value measured at PS3 which is one spot of the upper surface of the placing part. The difference between the residual stress measured at PS1 which is one spot of the upper surface of the main body and the residual stress measured at PS3 which is one spot of the upper surface of the placing part may be -<NUM> to +<NUM> MPa. The difference between the residual stress measured at PS1 which is one spot of the upper surface of the main body and the residual stress measured at PS3 which is one spot of the upper surface of the placing part may be -<NUM> to +<NUM> MPa. The difference between the residual stress measured at PS1 which is one spot of the upper surface of the main body and the residual stress measured at PS3 which is one spot of the upper surface of the placing part may be - <NUM> to +<NUM> MPa. Also, the difference between the residual stress measured at PS1 which is one spot of the upper surface of the main body and the residual stress measured at PS3 which is one spot of the upper surface of the placing part may be - <NUM> to +<NUM> MPa. In such a case, it is possible to obtain a ceramic component with a higher density and excellent processability.

The ceramic component <NUM> may have a standard deviation of residual stress of <NUM> MPa or less which is respectively measured at PS1 which is one spot of the upper surface of the main body, PS3 which is one spot of the upper surface of the placing part, and PS2 which is one spot of the upper surface of the connecting part. The standard deviation of residual stress may be <NUM> MPa or less. Also, the ceramic component may have a standard deviation of residual stress of <NUM> MPa or less which is respectively measured at the PS1, the PS3 and the PS2. The standard deviation of the residual stress values may be <NUM> MPa or less. The standard deviation of the residual stress may be more than <NUM> MPa. The standard deviation of the residual stress may be <NUM> MPa or more. When having such the standard deviation, the ceramic component with a higher density and excellent processability can be obtained.

The ceramic component <NUM> may have a standard deviation of residual stress respectively measured at the PS1, the PS3, and the PS2 which is <NUM> % or less of the average of the residual stress values measured at the PS1, the PS2 and the PS3. The standard deviation of residual stress values respectively measured at the PS1, the PS3, and the PS2 may be <NUM> % or less of the average of residual stress values measured at the PS1, the PS2 and the PS3. The standard deviation of residual stress values respectively measured at the PS1, the PS3, and the PS2 may be <NUM> % or less of the average of residual stress values measured at the PS1, the PS2 and the PS3. The standard deviation of residual stress values respectively measured at the PS1, the PS3, and the PS2 may be <NUM> % or less of the average of residual stress values measured at the PS1, the PS2 and the PS3. When having such the characteristic, the ceramic component with a higher density and excellent processability can be obtained.

The ceramic component <NUM> may have a difference of -<NUM> to +<NUM> MPa of the residual stress values respectively measured at the PS1, the PS3, and the PS2 with the average of residual stress values measured at the PS1, the PS2 and the PS3. The residual stress values respectively measured at the PS1, the PS3, and the PS2 may have a difference of -<NUM> to +<NUM> MPa with the average of residual stress values measured at the PS1, the PS2 and the PS3. The residual stress values respectively measured at the PS1, the PS3, and the PS2 may have a difference of -<NUM> to +<NUM> MPa with the average of residual stress values measured at the PS1, the PS2 and the PS3. The residual stress values respectively measured at the PS1, the PS2 and the PS3 may have a difference of -<NUM> to +<NUM> MPa with the average of residual stress values measured at the PS1, the PS2, and the PS3. When having such the characteristic, the ceramic component with a higher density and excellent processability can be obtained.

The ceramic component may have a difference between the maximum value and the minimum value of residual stress values respectively measured at the PS1, the PS3, and the PS2 within <NUM> % of the average thereof. The ceramic component may have a difference between the maximum value and the minimum value of residual stress values respectively measured at the PS1, the PS3, and the PS2 within <NUM> % of the average thereof. The ceramic component may have a difference between the maximum value and the minimum value of residual stress values respectively measured at the PS1, the PS3, and the PS2 within <NUM> % of the average thereof. The ceramic component may have a difference between the maximum value and the minimum value of residual stress values respectively measured at the PS1, the PS3, and the PS2 within <NUM> % of the average thereof. The ceramic component may have a difference between the maximum value and the minimum value of residual stress values respectively measured at the PS1, the PS3, and the PS2 within <NUM> % of the average thereof. The ceramic component may have a difference between the maximum value and the minimum value of residual stress values respectively measured at the PS1, the PS3, and the PS2 of <NUM> % or more of the average thereof. When having the distribution of residual stress, etch resistant material with further stability can be obtained, while allowing the shaping machining to be further stable.

The ceramic component <NUM> may have a standard deviation of <NUM> MPa or less of residual stress values measured at surface of spots with different distances from the center. The ceramic component may have a standard deviation of <NUM> MPa of residual stress values measured at surface of spots with different distances from the center. The ceramic component may have a standard deviation of <NUM> MPa of residual stress values measured at surface of spots with different distances from the center. The ceramic component may have a standard deviation of <NUM> MPa of residual stress values measured at surface of spots with different distances from the center. The ceramic component may have a standard deviation of <NUM> MPa of residual stress values measured at surface of spots with different distances from the center. The ceramic component may have a standard deviation of <NUM> MPa of residual stress values measured at surface of spots with different distances from the center. The standard deviation of residual stress values measured at surface with different distances from the center may be more than <NUM> MPa. The standard deviation of residual stress values measured at surface with different distances from the center may be <NUM> MPa or more. As the result confirmed by the inventors, the sintering body in a ring shape does not have a great difference in the residual stress values measured at surface of various spots with the same distance from the center. Accordingly, when having the same characteristic as the above, a focus ring whose processability, stability, and the like are excellent by relatively even distribution in residual stress can be provided, substantially.

The ceramic component <NUM> is one which has been treated with polishing, and the maximum height roughness Rt of the upper surface of the main body is <NUM> or less, and the maximum height roughness Rt of the upper surface of the placing part may be <NUM>, as descried in the above.

The ceramic component <NUM> is one which has been treated with polishing, and the maximum height roughness Rt of the upper surface of the connecting part may be <NUM> or less. The maximum height roughness Rt of the upper surface of the connecting part may be <NUM> or less. The maximum height roughness Rt of the upper surface of the connecting part may be <NUM>. The maximum height roughness Rt of the upper surface of the connecting part may be <NUM> or more.

In such a case, the problem of particle formation which may occur by physical factors when plasma is etched can be substantially suppressed.

A manufacturing method of a focus ring according to one embodiment of the invention comprises an operation of preparing a material comprising boron carbide before processing; and an operation of shaping machining after thermal treatment of the material to manufacture a focus ring.

The operation of manufacturing a focus ring may comprise a thermal treatment process, and a shaping process.

The operation of manufacturing a focus ring may comprise a thermal treatment process, a shaping process, and a polishing process.

The boron carbide before processing may be one which has manufactured by a manufacturing method of a sintering body. The boron carbide before processing may be one which has manufactured by a manufacturing method of a sintering body. The boron carbide before processing may be one which has manufactured by a manufacturing method at normal pressure of a sintering body.

The boron carbide may be one which has manufactured by a deposition method.

The manufacturing method of the sintering body comprises a first operation of preparing a granulated raw material by making a slurry of a raw material composition comprising boron carbide powder and granulating the slurry; and a second operation of filling the raw material grain into the shaping die for sintering thereof and manufacturing a sintering body in which the boron carbide powder is necked.

In the manufacturing method of a focus ring, the process of thermal treatment, raw material, boron carbide powder, the first operation and second operation, sintering, and the like are overlapped with the above description and thus the further description is omitted.

The focus ring comprises a placing part having a first height from a reference plane and a main body having a second height from the reference plane, wherein the placing part comprises an upper surface of the placing part where an etching target is placed, and the main body comprises an upper surface of the main body which is directly etched by plasma.

PS1 which is one spot of the upper surface of the placing part and PS3 which is one spot of the upper surface of the main body have a difference in the residual stress which is within <NUM> % of the average value of the residual stress values measured at the PS1 and the PS3.

The operation of manufacturing the focus ring comprises a shaping process comprising a process of etching or cutting the material to be a shape of a focus ring comprising the placing part and the main body.

The operation of manufacturing a focus ring further comprises a polishing process after the shaping process.

The polishing process is a process of polishing the upper surface comprising the upper surface of the placing part and the upper surface of the main body and adjusting the surface roughness thereof.

The shaping process and the polishing process are overlapped with the above description and the further description is omitted.

A focus ring according to example embodiments of the invention.

The residual stress measured at the PS1 may be a larger value than the residual stress value measured at the PS3.

The focus ring may have a standard deviation of the residual stress which is <NUM> MPa or less measured at surface of three spots with different distances from the center.

The focus ring may further comprise a connecting part between the placing part and the main body.

The focus ring may comprise an upper surface of the connecting part in the connecting part for connecting the upper surface of the placing part and the upper surface of the main body.

The focus ring has PS2 which is one spot of the upper surface of the connecting part.

The focus ring may have a difference between the maximum value and the minimum value among residual stress values respectively measured at the PS1, the PS2 and the PS3, which is within <NUM> % of the average of residual stress values respectively measured at the PS1, the PS2 and the PS3.

The standard deviation of residual stress respectively measured at the PS1, the PS2 and the PS3 may be within <NUM> % of the average of residual stress values measured at the PS1, the PS2 and the PS3.

The standard deviation of residual stress values respectively measured at the PS1, the PS2 and the PS3 may be <NUM> MPa or less.

The residual stress values measured at the PS1, the PS2 and the PS3 may have a difference of -<NUM> to +<NUM> MPa with the average thereof.

The focus ring may have a bending strength of <NUM> MPa or more.

The focus ring may have a thickness of <NUM> to <NUM>.

The focus ring may comprise boron carbide with a thickness of <NUM> to <NUM>.

The focus ring may have an inner diameter of the placing part of <NUM> or more.

The focus ring may have a difference between the outer diameter of the main body and the inner diameter of the placing part of <NUM> to <NUM>.

Another characteristic of residual stress of the focus ring, a characteristic of residual stress at two spots or three spots with different distances from the center, and a characteristic of surface roughness are overlapped with the above description and thus the further description is omitted.

The center of the focus ring corresponds the center of a circle in the case of a focus ring in the ring shape, or takes the crossing point of a long axis and a short axis in the case of a focus ring not having a ring shape.

A manufacturing method of a semiconductor element according to one embodiment compatible with the invention comprises a process of etching a substrate by applying a focus ring described in the above and thereby manufactures a semiconductor element.

The substrate may be a Si substrate, SiC substrate, or GaN substrate.

Hereinafter, the present disclosure will be described in further detail through detailed examples. The examples below are no more than examples for helping to understand the present disclosure, and the scope of the present application is not limited thereto.

Raw materials such as a boron carbide powder (particle size D<NUM> = <NUM>), and a phenol resin (residual carbon rate of about <NUM> wt%), and a solvent were placed in a slurry blending machine in the amount ratio disclosed in Table <NUM> below and mixed by a ball-mill method to manufacture a raw material in the state of slurry. The raw material made into slurry was sprayed and dried to manufacture a granulated raw material.

The granulated raw material is filled into a shaping die in a disk shape, and the temperature, pressure and time disclosed in Table <NUM> below were applied to manufacture a disk-shaped sintering body sintered with being pressurized with a diameter of about <NUM> (before thermal treatment).

Thermal treatment <NUM> performed thermal treatment to a disk-shaped sintering body sintered with being pressurized for <NUM> to <NUM> hours at a temperature of <NUM> to <NUM>.

Thermal treatment <NUM> performed primary treatment to a disk-shaped sintering body sintered with being pressurized for <NUM> to <NUM> hours at a temperature of <NUM> to <NUM>, and performed secondary treatment for <NUM> to <NUM> hours at a temperature of <NUM> to <NUM>.

Raw materials such as a boron carbide powder (particle size D<NUM> = <NUM>) and a phenol resin (residual carbon rate of about <NUM> wt%), and a solvent were placed in a slurry blending machine and mixed by ball-mill method to manufacture a raw material made into slurry. This raw material made into slurry was sprayed and dried to manufacture a granulated raw material.

The granulated raw material was filled into a rubber mold having a hollow hole in a disk shape and loaded into CIP (Cold Isostatic Press) apparatus, and after that pressurizing was performed to manufacture a green body with an outer diameter of about <NUM> or more. This green body was treated by green processing to have the shape of a focus ring, and subsequently a carbonation process was performed. The green body to which a carbonation process had been operated sintered at normal pressure in the temperature and time disclosed in Table <NUM> below in a sintering furnace. A disk-shaped sintering body sintered at normal pressure with a diameter of <NUM> and a hollow hole was manufactured. Each disk-shaped sintering body is abbreviated as a sample in Table <NUM> below.

Residual stress of a disk-shaped sintering body was measured by using X-ray diffraction.

The residual stress values of total three spots of Position <NUM> which is the center, Position <NUM> which is within <NUM> % of the diameter from the edge, and Position <NUM> which is between the Position <NUM> and Position <NUM> of a disk-shaped sintering body of about <NUM> were measured. The Position <NUM>, Position <NUM> and Position <NUM> are spots respectively having a distance of <NUM> or more. The degree of residual stress depending on whether thermal treatment is performed was ascertained by utilizing Pressurized Sample <NUM> manufactured under the same pressurizing condition and with the same composition, and shown in Table <NUM> below.

The disk-shaped sintering bodies applied to the measurement were manufactured to be various with a thickness of <NUM> to <NUM>. In Table <NUM> below, the disk-shaped sintering body sintered at normal pressure was abbreviated as Sample at Normal Pressure, and a disk-shaped sintering body sintered with being pressurized was abbreviated as Pressurized Sample. In Table <NUM> below, thermal treatment was applied by Thermal Treatment <NUM> described in the above. In the Table <NUM>, standard deviation was calculated by applying STDEV. P function in Excel available from MICROSOFT (the same as the above in the measurement of standard deviation below).

With reference to the Table <NUM>, it could be verified that a pressurized sample to which a thermal treatment is performed and a pressurized sample to which a thermal treatment is not performed have a remarkable difference in residual stress by positions. Particularly, the average value of residual stress values measured at three positions different from one another did not show a great difference, but the standard deviation had a difference of about <NUM> times or more, and the difference between the maximum and the minimum was also shown as a difference of about <NUM> times or more. Such a difference is thought to be one of reasons of break phenomenon occurring with a comparatively high probability in a shaping machining process described in below.

A disk-shaped sintering body sintered with being pressurized manufactured by above <NUM>) was one to which a thermal treatment was not operated or one to which a thermal treatment was operated. Both were respectively treated by shaping machining. The disk-shaped sintering body sintered at normal pressure manufactured by above <NUM>) was also treated by shaping machining. Focus rings with the shapes disclosed in <FIG> and <FIG> were manufactured as ceramic components.

The shape of a ceramic component was a ring shape having an outer diameter of about <NUM>, an inner diameter of about <NUM>, and a height of about <NUM> of a placing part where the edge of the ceramic component is placed, wherein the height of the upper surface is about <NUM>.

The above disk-shaped sintering body sintered at normal pressure was treated by shaping machining by applying electric discharge machining. The above disk-shaped sintering body sintered with being pressurized was treated by shaping machining by applying water jet. Each sample was evaluated to have processability of shaping machining only when the sintering body was not broken or a crack was not generated, and the quantity of tests and the success rate of shaping machining processability (the ratio of the quantity of focus rings in which a crack or break does not occur compared to the quantity of total disk-shaped sintering bodies) were evaluated depending on each manufacturing method/thermal treatment method and shown in Table <NUM>.

With reference to the Table <NUM>, it could be verified that whether a thermal treatment was operated and which thermal treatment was operated had an important meaning related to whether shaping machining was operated, in the case of sintered with being pressurized, differently from the case of sintered at normal pressure. This is thought to be a result related to the result of residual stress measurement of the above Table <NUM>, and the unbalance of residual stress inside a sintering body formed during being pressurized and shaped is thought to be a reason of generating a crack of a sintering body itself or breaking a sintering body itself in a shaping machining process of a focus ring to which comparative minute shaping machining is required. The above cases of thermal treatment <NUM> and thermal treatment <NUM> are thought to be the case improved in the processability of shaping machining due to reasons such as removal of residual stress in this manner through a sufficient thermal treatment. The ceramic component manufactured in this manner passed through a polishing process and a property evaluation was applied.

The properties of the manufactured ceramic component were evaluated in the below.

Relative Density (%) was measured by Archimedes principle the result was disclosed in Table <NUM> below.

Bending Strength was measured by UTM apparatus (manufacturer H&P) in accordance with ASTM C <NUM> Flexual Strength by preparing ten ceramic components, and subsequently the average of values excepting for the minimum value and the maximum value was disclosed in Table <NUM> below.

Whether particles were formed was evaluated by atmosphere when the etching rate characteristic was evaluated or presence or non-presence of particles remaining inside an equipment chamber after the evaluation. The surface roughness was measured based on the maximum height roughness, respectively four spots or more were measured in the upper surface of a main body and the upper surface of a placing part, and the average was calculated. As the result, the upper surface of the main body was measured to be about <NUM>, and the upper surface of the placing part was measured to be about <NUM>.

Each ceramic component was abbreviated as a sample in Table <NUM> below. All the ceramic components applied to have a thickness of about <NUM>, an outer diameter of about <NUM>, and an inner diameter of about <NUM> in all the examples.

With reference the above results, it could be verified that the case of a sample at normal pressure showed a considerable difference from the pressurized sampled for the bending strength. Such a difference is a result showing that even though the samples have similar relative density values, have a considerable difference in the bending strength depending on the difference of manufacturing methods, and the measurement of bending strength is thought to be one among characteristics for distinguishing a pressurized ceramic component and a ceramic component at normal pressure.

It was verified that particles were not generated inside a plasma apparatus in plasma atmosphere comprising fluorine or chlorine for both pressurized sample and a sample at normal pressure overall. In addition, it was verified that not only a sample at normal pressure but also a pressurized sample can be processed to be a shape of a ceramic component in which the difference of the outer diameter and the inner diameter was comparatively small and the thickness was also considerably thin, only after passing through a thermal treatment.

The case of passing through thermal treatment <NUM> was applied as Sample <NUM>, the case of passing through thermal treatment <NUM> was applied as Sample <NUM>, and the case of passing through thermal treatment <NUM> was applied as Sample <NUM>, and after that the residual stress values were measured at the surface of ring type components by using X-ray diffraction.

The ceramic components manufactured in the above were measured for residual stress at the upper surface of the main body (figure number <NUM> and PS1 of <FIG>), the upper surface of the connecting part (figure number <NUM> and PS1 of <FIG>), and the upper surface of the placing part (figure number <NUM> and PS3 of <FIG>), respectively, and the result was shown in Table <NUM> below. The upper surface of the main body was indicated as Position <NUM>, the upper surface of the connecting part was indicated as Position <NUM>, and the upper surface of the placing part was indicated as Position <NUM>.

Additionally, even though not shown in a table below, a significant difference of the residual stress was not observed in the case between the upper surface of the main body of the same sample, between the upper surface of the connecting part of the same sample, and between the upper surface of the placing part of the same sample.

# Residuary residual stress and standard deviation were obtained as follows. Residuary residual stress was disclosed by averaging residual stress values measured several times, and Standard deviation was disclosed by a standard deviation of measured values utilized in calculation of the residuary residual stress.

With reference to the result of Table <NUM>, a ring type component formed by operating thermal treatment and processing a sintering body of example embodiments. All the samples <NUM> to <NUM> were the same in that shaping machining was possible, but had a difference in the degree of residual stress.

The difference of residual stress values between PS3 and PS1 was shown as the largest in the case of Sample <NUM>, and secondarily, shown as larger in the case of Sample <NUM> than the case of Sample <NUM>. The average of residual stress was larger in the Sample <NUM> than the Sample <NUM>. It is thought that the residual stress value itself remaining in materials may have a slight difference depending on various reasons such as a manufacturing process and a processing method. Such a difference among residual stress values is thought to mean unbalance of residual stress in the same sample, and therefore, it is thought as the result showing that as the value or ratio is lower, the efficiency of processing is higher and at that time various processing method can be applied.

Claim 1:
A manufacturing method of a focus ring (<NUM>) comprising:
a first operation of preparing a granulated raw material by making a slurry of a raw material composition comprising boron carbide powder and granulating the slurry;
a second operation of manufacturing a sintering body in which the boron carbide powder is treated with necking by filling a shaping die with the granulated raw material and sintering of the granulated raw material at a temperature of <NUM> or more and a pressure of <NUM> MPa or more; and
a third operation of processing the sintering body with thermal treatment and shaping machining to manufacture a focus ring (<NUM>),
characterized in that the thermal treatment comprises a primary treatment performed at a first temperature for <NUM> hour or more and a secondary treatment performed at a second temperature for <NUM> hour or more, wherein the first temperature is a temperature higher than the second temperature,
residual stress values measured at the surface of two spots at different distances from the center of the focus ring are S1 and S2, respectively, and
a difference between the S1 and S2 residual stress values is -<NUM> to +<NUM> MPa.