Patent Description:
The present disclosure relates to the field of logistics warehousing, and in particular, to a goods picking system and method.

With the rapid development of e-commerce as well as the changes of the consumption habit and the consumption mode, the e-commerce warehousing industry has more and more operation quantity in disassembling and picking, and the requirements are higher and higher. The speed and accuracy of the picking operation often determine the order fulfillment efficiency and the customer service quality; therefore, how to increase the picking speed has attached more and more attention from the e-commerce warehousing and logistics enterprises.

To cope with the picking challenges of a huge number of orders of multiple varieties, small batches and multiple batches as well as the increasingly obvious pressure of human cost, it is a general trend to adopt automated logistics system. At the present stage, the "goods-to-person" picking system with high picking efficiency and storage efficiency and capable of greatly reducing manpower and labor intensity is becoming the mainstream of the logistics industry, and is increasingly applied to e-commerce, medicine, clothing, daily chemical and other industries which are mainly engaged in disassembling and picking operations.

The "goods-to-person" picking system: during the picking operation of the logistics center, the automated logistics system carries goods to a fixed station for picking, that is, the goods move and people do not move. The "goods-to-person" picking system greatly reduces the running distance of picking operators, thereby achieving the picking efficiency several times higher than that of the "person-to-goods" mode, greatly reducing the labor intensity and having outstanding advantages in the aspects of storage density and manpower saving. Therefore, the "goods-to-person" picking system has become a very important picking method in the logistics distribution center.

At present, the "goods-to-person" picking system has the problems that the system includes a large amount of conveying lines and has high cost, and it is difficult to expand once the shelf and the conveying lines are mounted. Moreover, the system, adopting a method that a shuttle vehicle runs on the shelf, has low flexibility.

<CIT>: An order picking system includes an automated guided trolley with at least two rolling wheels for taking objects of an order from at least one rack and two posts. The automated guided trolley includes climbing elements, which are adapted to cooperate with the posts so as to enable the trolley to rise along the post and prevent the tilting of the trolley, and which includes at least one counter-wheel intended to roll on one of the posts, mounted on a movable bracket.

<CIT>: The invention relates to a novel warehousing system and a storage method thereof. The novel warehousing system comprises a storage device, a sorting workbench and an AGV. The storage device comprises multiple pairs of goods shelves which are arranged oppositely and storage boxes used for storing goods. Each goods shelf is provided with multiple storage holes used for storing the corresponding storage boxes. A traveling channel for the AGV is formed between every two opposite goods shelves. Ascending-and-descending assemblies are arranged at the opposite sides of the goods shelves. The ascending-and-descending assemblies are symmetrically arranged at the two sides of the storage holes. According to the novel warehousing system and the storage method thereof, the AGV is arranged to be matched with the storage device so that the AGV can precisely store and pick the storage boxes between the sorting workbench and the goods shelves. The AGV can move horizontally and can also vertically ascend and descend; thus, materials can be stored and picked in a three-dimensional space through the single AGV; the system is more flexible, reliability is higher, and the cost is lower; and the requirement of a warehouse for the site is lowered.

<CIT>: The automated warehouse having a pair of front and rear shelf device <NUM> and a number of shelf <NUM> provided at a predetermined interval in the longitudinal direction, and a traveling vehicle <NUM> provided on the left and right vertically movably back and forth between the shelf device <NUM> ·, or when the rack <NUM> is provided on the guiding post <NUM> is provided with a shelf device <NUM>, and a slide fork <NUM> of the vehicle <NUM> provided on the vehicle <NUM>, being guided by the lateral rail <NUM> is provided in the height direction at predetermined intervals on a shelf device <NUM>.

<CIT>: Order-picking system (<NUM>) comprising a self-guided carriage (<NUM>) intended to order-pick items from at least one rack (<NUM>), having at least two rolling wheels (<NUM>) and motorised climbing means (<NUM>) formed by gearwheel carriers (<NUM>) capable of interacting with two pairs of posts (<NUM>) so as to allow the carriage to move up along the posts. A roller chain (<NUM>) is attached to each of the posts and extends parallel to the longitudinal axis of the post to which it is attached and is intended to receive the gearwheel cooperating with the post to which it is attached, and each movable support has means for rigidly connecting (<NUM>, <NUM>, <NUM>) to one of said four posts in order to maintain a predetermined distance between the axis of the gearwheel and the chain.

<CIT>: A gondola is freely installed on guide rails provided in the vertical and horizontal directions, a plurality of electromagnets are appropriately installed at the intersection of the guided portion of the gondola and the guide rail, and the intersection of the guide rails A self-propelled gondola device which is patented in the above-mentioned magnetic action on the electromagnetic so that the traveling direction of the gondola can be freely selected and traveled.

According to the present invention, a goods picking system includes: a shelf, including at least one layer of carrier, each layer of the carrier including at least one goods area for storing goods; and a picking vehicle, configured to not only run on the shelf, but also run outside of the shelf for loading, unloading and transporting goods.

In some embodiments, the picking vehicle is configured to run from the shelf to an area away from the shelf; and/or the picking vehicle is configured to run from the area away from the shelf to the shelf.

According to the invention, the goods picking system further includes a lifting mechanism configured to make the picking vehicle run up and down on the shelf to load and unload the goods.

In some embodiments, the goods picking system includes at least two shelves, wherein a laneway for the picking vehicle to run is formed between at least one group of adjacent two shelves.

In some embodiments, the goods picking system includes: a first lifting mechanism, arranged between one end of the picking vehicle and the shelf on one side of the laneway; and a second lifting mechanism, arranged between the other end of the picking vehicle and the shelf on the other side of the laneway.

In some embodiments, the goods area includes at least one group of L-shaped plates arranged oppositely, wherein the L-shaped plates arranged oppositely are configured to jointly bear the goods.

In some embodiments, the picking vehicle includes a supporting plate, wherein the supporting plate is configured to perform telescopic action relative to the shelf to load and unload the goods.

In some embodiments, the picking vehicle includes a limiting piece arranged on the supporting plate in an up-and-down liftable manner, wherein the limiting piece is in an ascending state relative to the supporting plate for limiting the goods on the supporting plate.

According to the invention, the picking vehicle includes a vehicle body, and a running wheel and a universal wheel which are arranged on the vehicle body for realizing that the picking vehicle runs outside of the shelf.

According to the invention, the lifting mechanism includes a linear motor, wherein a stator or a rotor of the linear motor is arranged on the shelf, and correspondingly, the rotor or the stator of the linear motor is arranged on the picking vehicle.

In some embodiments, the rotor or the stator arranged on the picking vehicle is configured to extend out relative to the picking vehicle or retract into the picking vehicle.

In some embodiments, the lifting mechanism includes a guide wheel, wherein the guide wheel is arranged on the picking vehicle for guiding when the picking vehicle runs on the shelf.

In some embodiments, the guide wheel is configured to extend out relative to the picking vehicle or retract into the picking vehicle.

In some embodiments, the lifting mechanism includes a guide wheel, wherein the guide wheel is arranged on two sides of the rotor or the stator arranged on the picking vehicle.

In some embodiments, the goods picking system includes a picking station configured to pick the goods transported by the picking vehicle.

In some embodiments, the picking station includes: a picking position, configured to pick the goods transported here by the picking vehicle; an up ramp, connected to the picking position and configured to allow the picking vehicle run upward along the up ramp to the picking position; and a down ramp, connected to the picking position and configured to allow the picking vehicle run downward along the down ramp to depart from the picking position.

In some embodiments, the goods picking system further includes a first conveying line and a second conveying line, wherein the first conveying line is configured to convey an empty order box, and the second conveying line is configured to convey an order box after loading to a downstream check packaging station.

In some embodiments, the goods picking system further includes a first conveying line and a second conveying line, wherein the first conveying line is configured to convey an order box with goods, and the second conveying line is configured to convey an empty order box after unloading to downstream.

According to another aspect of the present invention, a goods picking method based on the above goods picking system includes: a picking vehicle runs from an area away from a shelf to the shelf; the picking vehicle runs to a target goods area on the shelf for loading and unloading goods; and the picking vehicle runs from the shelf to the area away from the shelf.

In some embodiments, the step: the picking vehicle runs from the area away from the shelf to the shelf, includes: the picking vehicle runs below the target goods area; the step: the picking vehicle runs to the target goods area on the shelf, includes: the picking vehicle runs upward along the shelf to the target goods area to complete loading or unloading; and the step: the picking vehicle runs from the shelf to the area away from the shelf, includes: the picking vehicle runs downward along the shelf to the bottom of the shelf so as to depart from the shelf.

According to one aspect of some embodiments of the present disclosure, the shelf of the goods picking system adopts a three-dimensional shelf, so as to increase a space utilization rate; the picking vehicle of the goods picking system is configured to not only run on the shelf, but also run outside of the shelf for loading, unloading and transporting the goods; the picking vehicle is configured to run, lift and load and unload goods so as to realize a goods-to-person picking mode; the number of the picking vehicle may be increased according to requirements, such that the problem that related shuttle vehicles have low flexibility is solved; moreover, equipment such as a conveying line, a lifting machine and the like between the three-dimensional shelf and a picking station in a related art is not required, so that cost is reduced.

The technical solutions in the embodiments will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present disclosure. Apparently, the described embodiments are merely a portion rather than all of the embodiments of the present disclosure. All other embodiments made on the basis of the embodiments of the present disclosure by a person of ordinary skill in the art without paying any creative effort shall be included in the protection scope of the present disclosure.

In the description of the present disclosure, it should be understood that an azimuth or position relationship indicated by terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is an azimuth or position relationship based on the accompanying draws, which is only for facilitating description of the present disclosure and simplifying description, but not indicates or implies that the referred device or component must have a specific azimuth and perform construction and operation in the specific azimuth; therefore, it cannot be interpreted as a limitation to the protection scope of the present disclosure.

<FIG> and <FIG> are schematic diagrams of a goods picking system according to some embodiments of the present disclosure.

The goods picking system includes a shelf <NUM>, wherein the shelf <NUM> includes at least one layer of carrier, and each layer of the carrier includes at least one goods area for storing goods.

Optionally, all goods areas on each layer of carrier are arranged in a row.

In some embodiments, as shown in <FIG>, the shelf <NUM> includes a plurality of upright columns <NUM> for supporting, and a cross strut and an inclined strut for reinforcing.

In some embodiments, as shown in <FIG>, each goods area includes a group of L-shaped plates <NUM> arranged oppositely, and the L-shaped plates <NUM> arranged oppositely are configured to jointly bear the goods.

Optionally, the L-shaped plates <NUM> arranged oppositely are respectively mounted on at least one upright column <NUM> arranged oppositely, and the two L-shaped plates <NUM> between the upright columns <NUM> arranged oppositely form a goods area for storing a turnover box <NUM>.

In the present disclosure, the goods on the shelf <NUM> may be directly placed at the goods area, or the goods on the shelf <NUM> are placed at the goods area in the form of being placed on the turnover box <NUM>. Loading and unloading goods by a picking vehicle <NUM> includes placing the empty turnover box <NUM> on the shelf <NUM> or placing the turnover box with goods on the shelf <NUM>; and loading and unloading goods by the picking vehicle <NUM> further includes taking down and transporting the goods or the turnover box <NUM> with the goods on the shelf <NUM>.

According to the invention, the goods picking system includes a picking vehicle <NUM>, wherein the picking vehicle <NUM> is configured to not only run on the shelf <NUM>, but also run outside of the shelf <NUM> for loading, unloading and transporting the goods. The picking vehicle <NUM> is configured to run on the shelf <NUM> and run away from the shelf <NUM>, and has high flexibility and extensibility. The shelf <NUM> is configured to be set according to a height of a warehouse to make full use of the space in the warehouse, thereby achieve high space utilization rate. Moreover, the picking vehicle <NUM> picks goods from the shelf <NUM>, or conveys the picked goods to the goods area of the shelf <NUM>, with clear objective and high cost performance.

Further, the goods picking system includes at least one picking vehicle <NUM>. The number of the picking vehicle <NUM> may be increased according to requirements.

The picking vehicle <NUM> is configured to run, lift as well as load and unload goods, thereby realizing a goods-to-person picking mode.

The shelf <NUM> adopts a three-dimensional shelf, thereby increasing a space utilization rate.

The picking vehicle <NUM> is configured to run, lift as well as load and unload goods, and the number of the picking vehicle <NUM> may be increased according to requirements, such that the problem that a shuttle vehicle has low flexibility is solved; moreover, equipment such as a conveying line, a lifting machine and the like between the three-dimensional shelf and a picking station is not required, so that cost is reduced.

The picking vehicle <NUM> is configured to run, lift as well as load and unload goods: functional structures that may freely shuttle on the shelf, lift up and down and run on the ground are integrated so as to be combined into a multifunctional picking vehicle <NUM> that may walk, lift and take boxes.

In some embodiments, the picking vehicle <NUM> is configured to run from the shelf <NUM> to an area away from the shelf <NUM>.

Optionally, after picking goods from the goods area on the shelf <NUM>, the picking vehicle <NUM> carries the goods from the shelf <NUM> to the area away from the shelf <NUM>. Or after the picking vehicle <NUM> places the picked goods at the goods area on the shelf <NUM>, the empty vehicle runs from the shelf <NUM> to the area away from the shelf <NUM>.

In some embodiments, the picking vehicle <NUM> is configured to run from the area away from the shelf <NUM> to the shelf <NUM>.

Optionally, the empty picking vehicle <NUM> runs from the area away from the shelf <NUM> to the shelf <NUM>, and runs on the shelf <NUM> to the target goods area to pick the goods in the goods area into the picking vehicle <NUM>. Or after the picking vehicle <NUM> carries the goods from the area away from the shelf <NUM> to the shelf <NUM> and runs on the shelf <NUM> to the target goods area, the goods on the picking vehicle are picked and placed at the goods area.

In some embodiments, the shelf <NUM> includes a bracket type shelf.

The goods picking system includes a lifting mechanism <NUM>, and the lifting mechanism <NUM> is configured to make the picking vehicle <NUM> run up and down on the shelf <NUM> to load and unload the goods.

Optionally, the picking vehicle <NUM> runs upward on the shelf <NUM> through the lifting mechanism <NUM> to arrive at the target goods area and picks the goods in the goods area into the picking vehicle <NUM>, or places the goods which the picking vehicle <NUM> carries in the target goods area.

In some embodiments, as shown in <FIG>, the goods picking system includes at least two shelves <NUM>, wherein a laneway <NUM> for the picking vehicle <NUM> to run is formed between at least one group of adjacent two shelves <NUM>.

The two shelves <NUM> are arranged face to face at a certain interval so as to form a group of three-dimensional shelves. The space between the two shelves <NUM> is a laneway <NUM> for the picking vehicle <NUM> to run.

In some embodiments, as shown in <FIG>, the lifting mechanism <NUM> includes a first lifting mechanism, and the first lifting mechanism is arranged between one end of the picking vehicle <NUM> and the shelf <NUM> on one side of the laneway <NUM>.

The lifting mechanism <NUM> includes a second lifting mechanism, and the second lifting mechanism is arranged between the other end of the picking vehicle <NUM> and the shelf <NUM> on the other side of the laneway <NUM>.

In the process that the picking vehicle <NUM> runs on the shelf <NUM>, two ends of the picking vehicle <NUM> are respectively connected to one shelf <NUM> through the lifting mechanism <NUM>. The two ends of the picking vehicle <NUM> are stressed evenly, thereby achieving operation stability.

As shown in <FIG>, the picking vehicle <NUM> includes a vehicle body <NUM>.

In some embodiments, the picking vehicle <NUM> includes a supporting plate <NUM>, and the supporting plate <NUM> is configured to perform telescopic action relative to the shelf <NUM> to load and unload the goods.

Further, the supporting plate <NUM> is arranged at the vehicle body <NUM>.

The supporting plate <NUM> is configured to extend out relative to the vehicle body <NUM> to support the goods on the shelf <NUM>, or convey the goods on the vehicle body <NUM> to the shelf <NUM>.

The supporting plate <NUM> is configured to retract relative to the vehicle body <NUM> to pick the goods on the shelf <NUM> to the vehicle body <NUM>, or the supporting plate <NUM> is configured to withdrawn to leave the goods carried on the shelf <NUM>.

Optionally, the picking vehicle <NUM> includes a guide rail, and the supporting plate <NUM> runs along the guide rail to extend out or retract relative to the vehicle body <NUM>.

In some embodiments, the picking vehicle <NUM> includes a limiting piece <NUM>, and the limiting piece <NUM> is arranged on the supporting plate <NUM> in an up-and-down liftable manner.

When the limiting piece <NUM> is in an ascending state, the limiting piece <NUM> is higher than a plane where the supporting plate <NUM> is located. The limiting piece <NUM> is in the ascending state relative to the supporting plate <NUM> for limiting goods on the supporting plate <NUM>.

When the limiting piece <NUM> is in a descending state, the limiting piece <NUM> is not higher than the plane where the supporting plate <NUM> is located.

Optionally, the limiting piece <NUM> includes a shifting fork or a vertical plate.

In the process that the supporting plate <NUM> extends out relative to the vehicle body <NUM> to support the goods on the shelf <NUM>, the limiting piece <NUM> is in the descending state and is not higher than a plane where the supporting plate <NUM> is located.

In the process that the supporting plate <NUM> is retracted relative to the vehicle body <NUM> to bring the goods on the shelf <NUM> back to the vehicle body <NUM>, the limiting piece <NUM> is in the ascending state, is higher than the plane where the supporting plate <NUM> is located and extends to the bottom of the goods (turnover box <NUM>) for limiting the goods on the shelf <NUM> at the supporting plate <NUM>; moreover, in the process of retracting the supporting plate <NUM>, the goods on the supporting plate <NUM> are limited by the limiting piece 23t o prevent the goods from falling off the supporting plate <NUM> and bring the goods (turnover box <NUM>) on the shelf <NUM> back to the vehicle body <NUM>.

In the process that the supporting plate <NUM> extends out relative to the vehicle body <NUM> to convey the goods on the vehicle body <NUM> to the shelf <NUM>, the limiting piece <NUM> is in the ascending state and is higher than the plane where the supporting plate <NUM> is located for limiting the goods on the supporting plate <NUM> so as to prevent the goods from falling off the supporting plate <NUM>.

In the process that the supporting plate <NUM> retracts relative to the vehicle body <NUM> to withdraw the supporting plate <NUM> and leave the goods on the shelf <NUM>, the limiting piece <NUM> is in the descending state and is not higher than the plane where the supporting plate <NUM> is located.

The picking vehicle <NUM> includes a vehicle body, <NUM>, and a running wheel <NUM> and a universal wheel <NUM> which are arranged on the vehicle body <NUM>. The running wheel <NUM> and the universal wheel <NUM> are configured to realize that the picking vehicle <NUM> runs outside of the shelf <NUM>. The running wheel <NUM>, the universal wheel <NUM> and the corresponding driving mechanism are configured to perform ground running, steering and other actions of the picking vehicle <NUM>.

In some embodiments, the picking vehicle <NUM> includes an automatic guided vehicle (AGV).

As shown in <FIG>, the lifting mechanism <NUM> includes a linear motor <NUM>, wherein a stator <NUM> or a rotor <NUM> of the linear motor <NUM> is arranged on the shelf <NUM>, and correspondingly, the rotor <NUM> or the stator <NUM> of the linear motor <NUM> is arranged on the picking vehicle <NUM>.

Optionally, the stator <NUM> or the rotor <NUM> of the linear motor <NUM> is arranged on an upright column <NUM> of the shelf <NUM>.

The linear motor <NUM> is a transmission device that directly converts electric energy into the mechanical energy of linear motion without any intermediate conversion mechanism. The linear motor <NUM> may be regarded as being formed by sectioning a rotating motor along a radial direction and spreading into a plane. One side evolved from the stator is called as primary, and one side evolved from the rotor is called as secondary.

In actual application, the primary and the secondary may be manufactured into different lengths to ensure that coupling between the primary and the secondary remains unchanged within the required travel range. The linear motor may be short primary and long secondary, and may also be long primary and short secondary.

Further, the linear motor <NUM> may adopt a primary moving and secondary fixed arrangement mode, or a secondary moving and primary fixed arrangement mode.

In some embodiments, the stator <NUM> arranged on the picking vehicle <NUM> and the stator <NUM> fixed on the upright column <NUM> form a group of linear motor <NUM> to provide power for the picking vehicle <NUM> to lift up vertically.

The linear motor <NUM> is applied to the lifting mechanism <NUM> of the picking vehicle <NUM>, the primary and the secondary are mounted on the shelf <NUM> and the picking vehicle <NUM> respectively, and the primary and the secondary may be separated and combined freely, such that the picking vehicle <NUM> can form a group of linear motor <NUM> at any position of the shelf <NUM>.

As shown in <FIG>, the linear motor <NUM> is configured to be a flat plate type. The opposite sides of the stator <NUM> and the rotor <NUM> are planes, and a guide wheel <NUM> is arranged at each of two sides of the rotor <NUM>. The two guide wheels <NUM> cooperate with inclined surfaces of the two sides of the stator <NUM> for guidance; and the plane of the stator <NUM> and the plane of the rotor <NUM> are arranged oppositely, with an air gap therebetween.

As shown in <FIG>, the linear motor <NUM> is configured to be a U-shaped groove type. The stator <NUM> is set as a U shape, the rotor <NUM> extends into the U-shaped groove, and an air gap b and an air gap c are formed between the two sides of the rotor <NUM> and the stator <NUM> on the corresponding side. A guide wheel <NUM> is arranged on each of two sides of the rotor <NUM>, and the two guide wheels <NUM> correspondingly abut against two sides of a U-shaped groove opening of the stator <NUM>.

In the present disclosure, the lifting mechanism <NUM> of the picking vehicle <NUM> is driven and guided by the linear motor <NUM> and the guide wheels <NUM>. The linear motor <NUM> is not limited to the forms shown in <FIG> and <FIG>.

The lifting mechanism provided by the embodiment of the present invention has a simple structure, moves stably and has no mechanical contact except for the guide wheel <NUM>, thereby greatly reducing wear and noise of parts.

In some embodiments, the rotor <NUM> or the stator <NUM> arranged on the picking vehicle <NUM> is configured to extend out relative to the picking vehicle <NUM> (as shown in <FIG>) to cooperate with the stator <NUM> or the rotor <NUM> arranged on the shelf <NUM> to run on the shelf <NUM>. The rotor <NUM> or the stator <NUM> arranged on the picking vehicle <NUM> is configured to retract into the picking vehicle <NUM> relative to the picking vehicle <NUM> (as shown in <FIG>), which is beneficial for the picking vehicle <NUM> to run outside of the shelf <NUM>.

That is, when the linear motor <NUM> is in a working state, the rotor <NUM> or the stator <NUM> arranged on the picking vehicle <NUM> is configured to extend out relative to the picking vehicle <NUM>. When the linear motor <NUM> is in a non-working state, the rotor <NUM> or the stator <NUM> arranged on the picking vehicle <NUM> is configure to retract into the picking vehicle <NUM> relative to the picking vehicle <NUM>.

In some embodiments, the lifting mechanism <NUM> includes a guide wheel <NUM>, and the guide wheel <NUM> is arranged on the picking vehicle <NUM> for guiding when the picking vehicle <NUM> lifts up and down relative to the shelf <NUM>.

In some embodiments, the guide wheel <NUM> is configured to extend out relative to the picking vehicle <NUM> (as shown in <FIG>), and the guide wheel <NUM> is configured to retract into the picking vehicle <NUM> (as shown in <FIG>).

That is, when the linear motor <NUM> is in a working state, the guide wheel <NUM> arranged on the picking vehicle <NUM> is configured to extend out relative to the picking vehicle <NUM> for guiding the operation of the picking vehicle <NUM>. When the linear motor <NUM> is in a non-working state, the guide wheel <NUM> arranged on the picking vehicle <NUM> is configured to retract into the picking vehicle <NUM> relative to the picking vehicle <NUM>.

In some embodiments, guide wheels <NUM> are arranged on two sides of the rotor <NUM> or the stator <NUM> arranged on the picking vehicle <NUM>.

The two guide wheels <NUM> and the two inclined surfaces of the stator <NUM> form a group of linear guiding mechanism to provide guidance for the picking vehicle <NUM> to lift vertically.

In some embodiments, the lifting mechanism <NUM> includes a brake <NUM>, and the brake <NUM> is telescopically arranged at the vehicle body <NUM>. During work, the brake <NUM> extend out of the vehicle body <NUM> (as shown in <FIG>) for holding the upright column <NUM> to generate a braking force, which is beneficial for the picking vehicle <NUM> to pick the goods on the shelf <NUM>, or place the goods thereon on the shelf <NUM>. When the brake <NUM> does not work, the brake <NUM> is retracted into the vehicle body <NUM> (as shown in <FIG>).

In some embodiments, in addition to the linear motor <NUM>, the lifting mechanism <NUM> may use a gear/rack structure, a chain wheel/chain structure or a synchronous belt wheel/synchronous belt structure which cooperate with each other and are arranged on the shelf <NUM> and the picking vehicle <NUM>. Or the lifting mechanism <NUM> may further include a winch/steel wire rope structure arranged on the shelf <NUM> and other lifting modes.

In some embodiments, as shown in <FIG> and <FIG>, the goods picking system includes a picking station <NUM>, and the picking station <NUM> is configured to pick the goods transported by the picking vehicle <NUM>.

In some embodiments, as shown in <FIG>, the goods picking station <NUM> includes a picking position <NUM>, and the picking position <NUM> is configured to pick the goods transported here by the picking vehicle <NUM>.

In some embodiments, the picking station <NUM> includes an up ramp <NUM>, and the up ramp <NUM> is connected to the picking position and configured to allow the picking vehicle <NUM> run upward along the up ramp to the picking position <NUM>.

In some embodiments, the picking station <NUM> includes a down ramp <NUM>, and the down ramp <NUM> is connected to the picking station and configured to allow the picking vehicle <NUM> run downward along the down ramp to depart from the picking position <NUM>.

The picking station <NUM> is a manual picking station. After the picking vehicle <NUM> takes down the turnover box <NUM> on the shelf <NUM>, the turnover box <NUM> is conveyed to the picking position <NUM> of the picking station <NUM> for operators to pick goods.

In some embodiments, the goods picking system includes a first conveying line <NUM>, and the first conveying line <NUM> is configured to convey an empty order box and the order box after loading.

In some embodiments, the goods picking system includes a second conveying line <NUM>, and the second conveying line <NUM> is configured to convey the order box after loading to a downstream check packaging station.

The empty order box <NUM> is conveyed from upstream through the second conveying line <NUM> to enter the first conveying line <NUM> and stop in place. The operator places the picked goods into the order box <NUM> on the first conveying line <NUM>. After the box is full, the box is conveyed back to the second conveying line <NUM> and then is continuously conveyed downstream to a check packaging station.

In some embodiments, the first conveying line <NUM> is configured to convey the order box <NUM> with the goods, and the second conveying line <NUM> is configured to convey the empty order box <NUM> after unloading to the downstream.

The order box <NUM> with the goods is conveyed from upstream through the second conveying line <NUM> to enter the first conveying line <NUM> and stop in place. The operator picks the goods in the order box <NUM> on the first conveying line <NUM> into the picking vehicle <NUM>, and the empty box is conveyed back to the second conveying line <NUM> to the downstream.

In some embodiments, the goods picking system includes a charging position <NUM>, and the picking vehicle <NUM> without a task drives into the charging position <NUM> to be charged and wait for a new task.

Some embodiments provide a goods picking method based on the goods picking system, including:.

In some embodiments, the step: the picking vehicle <NUM> runs from an area away from a shelf <NUM> to the shelf <NUM>, includes: the picking vehicle <NUM> runs below the target goods area.

In some embodiments, the step: the picking vehicle <NUM> runs to a target goods area on the shelf <NUM>, includes: the picking vehicle <NUM> runs upward along the shelf <NUM> to the target goods area.

In some embodiments, the step: the picking vehicle <NUM> runs from the shelf to the area away from the shelf, includes: the picking vehicle <NUM> runs downward along the shelf <NUM> to the bottom of the shelf <NUM> so as to depart from the shelf <NUM>.

In some embodiments, the goods picking method based on the goods picking system includes:.

As shown in <FIG> and <FIG>, the working process of a specific embodiment of the goods picking system is listed below:
warehouse control system software (WCS) issues an order task and distributes the task to the picking vehicle <NUM> without a task close to a target goods box.

The picking vehicle <NUM> automatically plans a route and enters the laneway <NUM> where the target goods box is located according to the route.

The picking vehicle <NUM> enters the laneway <NUM> and runs to a position below the shelf where the goods box is located.

The picking vehicle <NUM> finely adjusts the position to make the lifting mechanism <NUM> align with the upright column <NUM>.

The two guide wheels <NUM> of the lifting mechanism <NUM> extend out in place, and at this time, the guide wheel group (two guide wheels <NUM>) abuts against the inclined surfaces of the two sides of the stator <NUM> on the upright column <NUM> to form a group of linear guide mechanism.

The rotor <NUM> of the lifting mechanism <NUM> extends out in place, and at this time, the rotor and the stator <NUM> on the upright column <NUM> form a group of linear motor <NUM>.

When the primary of the linear motor <NUM> is electrified, a magnetic field will generate in an air gap. The magnetic field interacts with the secondary to generate an electromagnetic thrust, and the whole picking vehicle <NUM> starts to ascend vertically along the guide under the action of the electromagnetic thrust.

After the picking vehicle <NUM> ascends to a layer where the target goods area is located, the brake <NUM> acts, the linear motor <NUM> is powered off, and the picking vehicle <NUM> stops at the current position.

The supporting plate <NUM> acts and extends out along the guide rail to the turnover box <NUM> on the goods area, the limiting piece <NUM> ascends after the supporting plate <NUM> is in place, then the supporting plate <NUM> continues to act to be retracted into the vehicle body, and at this time, the limiting piece <NUM> may bring the turnover box <NUM> on the shelf back to the vehicle body.

The electromagnetic thrust of the linear motor <NUM> is adjusted, the brake <NUM> relieves contracting brake, and the picking vehicle <NUM> starts to descend until the ground.

After the picking vehicle <NUM> falls onto the ground, the rotor <NUM> and the guide wheels <NUM> of the lifting mechanism <NUM> are retracted into the vehicle body to be disconnected with the shelf <NUM>.

The picking vehicle <NUM> automatically plans a route, and drives out of the laneway <NUM> according to the route to enter the picking station <NUM>.

After arriving at the picking station <NUM>, the picking vehicle <NUM> drives into the picking station <NUM> along the up ramp <NUM>.

The operator picks goods from the turnover box <NUM> on the picking vehicle <NUM> according to display information and puts the goods into the order box <NUM> on the first conveying line <NUM> beside him/her.

After picking is completed, the picking vehicle <NUM> drives depart from the picking station <NUM> along the down ramp <NUM>.

After driving away from the picking station <NUM>, the picking vehicle <NUM> drives into the laneway <NUM> again and repeats the above action to bring the turnover box <NUM> on the vehicle back to the shelf <NUM>.

After descending on the ground, the picking vehicle <NUM> continues to accept a new task, and drives into the charging position <NUM> for waiting if there is no task.

After the order box <NUM> is full, the first conveying line <NUM> acts to convey the order box <NUM> to the second conveying line <NUM>, and the second conveying line <NUM> continues to convey the order box <NUM> downstream to a check packaging station.

Claim 1:
A goods picking system, comprising:
a shelf (<NUM>), comprising at least one layer of carrier, each layer of the carrier comprising at least one goods area for storing goods;
a picking vehicle (<NUM>), configured to not only run on the shelf (<NUM>), but also run outside of the shelf (<NUM>) for loading, unloading and transporting the goods; the picking vehicle (<NUM>) comprises a vehicle body (<NUM>), and a running wheel (<NUM>) and a universal wheel (<NUM>) which are arranged on the vehicle body (<NUM>) for realizing that the picking vehicle (<NUM>) runs outside of the shelf (<NUM>); and
a lifting mechanism (<NUM>), configured to make the picking vehicle (<NUM>) run up and down on the shelf (<NUM>) to load and unload the goods;
characterized in that,
the lifting mechanism (<NUM>) comprises a linear motor (<NUM>), a stator (<NUM>) or a rotor (<NUM>) of the linear motor (<NUM>) being arranged on the shelf (<NUM>), and correspondingly, the rotor (<NUM>) or the stator (<NUM>) of the linear motor (<NUM>) being arranged on the picking vehicle (<NUM>).