Patent Description:
Heart disease is a major health problem that has high mortality rate. Physicians increasingly use mechanical circulatory support systems for treating heart failure. The treatment of acute heart failure requires a device that can provide support to the patient quickly. Physicians desire treatment options that can be deployed quickly and minimally-invasively.

Intra-aortic balloon pumps (IABP) are currently the most common type of circulatory support devices for treating acute heart failure. IABPs are commonly used to treat heart failure, such as to stabilize a patient after cardiogenic shock, during treatment of acute myocardial infarction (MI) or decompensated heart failure, or to support a patient during high risk percutaneous coronary intervention (PCI). Circulatory support systems may be used alone or with pharmacological treatment.

In a conventional approach, an IABP is positioned in the aorta and actuated in a counter pulsation fashion to provide partial support to the circulatory system. More recently minimally-invasive rotary blood pump have been developed in an attempt to increase the level of potential support (i.e. higher flow). A rotary blood pump is typically inserted into the body and connected to the cardiovascular system, for example, to the left ventricle and the ascending aorta to assist the pumping function of the heart. Other known applications include pumping venous blood
from the right ventricle to the pulmonary artery for support of the right side of the heart. An aim of acute circulatory support devices is to reduce the load on the heart muscle for a period of time, to stabilize the patient prior to heart transplant or for continuing support.

There is a need for improved mechanical circulatory support devices for treating acute heart failure. Fixed cross-section ventricular assist devices designed to provide near full heart flow rate are either too large to be advanced percutaneously (e.g., through the femoral artery without a cutdown) or provide insufficient flow.

There is a need for a pump with improved performance and clinical outcomes. There is a need for a pump that can provide elevated flow rates with reduced risk of hemolysis and thrombosis. There is a need for a pump that can be inserted minimally-invasively and provide sufficient flow rates for various indications while reducing the risk of major adverse events. In one aspect, there is a need for a heart pump that can be placed minimally-invasively, for example, through a <NUM> or <NUM> diameter (15FR or 12FR) incision. In one aspect, there is a need for a heart pump that can provide an average flow rate of <NUM> Lpm or more during operation, for example, at <NUM> kPa (<NUM> mmHg) of head pressure. While the flow rate of a rotary pump can be increased by rotating the impeller faster, higher rotational speeds are known to increase the risk of hemolysis, which can lead to adverse outcomes and in some cases death. Accordingly, in one aspect, there is a need for a pump that can provide sufficient flow at significantly reduced rotational speeds. These and other problems are overcome by the inventions described herein.

There is an urgent need for a pumping device that can be inserted percutaneously and also provide full cardiac rate flows of the left, right, or both the left and right sides of the heart when called for. According to the present invention there is provided an impeller configured for use in a catheter pump and having the features set out in claim <NUM>.

In one embodiment, the impeller can comprise a hub having a proximal end portion and a distal end portion. A blade can be supported by the hub. The blade can have a fixed end coupled to the hub and a free end. Further, the impeller can have a stored configuration when the impeller is at rest, a deployed configuration when the impeller is at rest, and an operational configuration when the impeller rotates. The blade in the deployed and operational configurations can extend away from the hub. The blade in the stored configuration can be compressed against the hub. The blade can include a curved surface having a radius of curvature. The radius of curvature can be larger in the operational configuration than when the impeller is in the deployed configuration.

A percutaneous heart pump is also disclosed. The pump can comprise a catheter body and an impeller coupled to a distal end portion of the catheter body. The impeller can comprise a hub. A blade can be supported by the hub and can have a front end portion and a back end portion. The blade can include a ramped surface at the back end portion. A sheath can be disposed about the catheter body and can have a proximal end and a distal end. The distal end of the sheath can be configured to compress the blade from an expanded configuration to a stored configuration when the distal end of the sheath is urged against the ramped surface of the blade.

A method for storing an impeller is also disclosed. The method can comprise urging a sheath against a ramped surface of a back end of a blade of an impeller. The impeller can have one or more blades. Further, the impeller can have a stored configuration and a deployed configuration. Each blade in the stored configuration can be compressed against a hub of the impeller. Each blade in the deployed configuration can extend away from the hub. The method can further comprise collapsing the blade against the hub to urge the impeller into the stored configuration.

A percutaneous heart pump system is also disclosed. The system can comprise an impeller disposed at a distal portion of the system. The impeller can be sized and shaped to be inserted through a vascular system of a patient. The impeller can be configured to pump blood through at least a portion of the vascular system at a flow rate of at least about <NUM> liters per minute when the impeller is rotated at a speed less than about <NUM>,<NUM> revolutions per minute.

In another embodiment, a method of pumping blood through the vascular system of a patient is disclosed. The method can comprise inserting an impeller through a portion of the vascular system of the patient to a heart chamber. The method can further include rotating the impeller at a speed less than about <NUM>,<NUM> revolutions per minute to pump blood through at least a portion of the vascular system at a flow rate of at least about <NUM> liters per minute.

An impeller for a catheter pump is disclosed. The impeller can comprise a hub having a distal portion, a proximal portion, and a diameter. The impeller can also include a blade having a fixed end at the hub and a free end. The blade can have a height defined by a maximum distance between the hub and the free end. A value relating to a ratio of the blade height to the hub diameter can be in a range of about <NUM> to about <NUM>.

In another percutaneous heart pump system the system can comprise an impeller disposed at a distal portion of the system, the impeller sized and shaped to be inserted into a vascular system of a patient through a percutaneous access site having a size less than about <NUM> in diameter (<NUM> FR). The impeller can be configured to pump blood in the vascular system at a flow rate of at least about <NUM> liters per minute.

In yet another percutaneous heart pump system the system can include an impeller comprising one or more blades in a single row. The impeller can be disposed at a distal portion of the system. The impeller can be sized and shaped to be inserted through a vascular system of a patient. The impeller can be configured to pump blood through at least a portion of the vascular system at a flow rate of at least about <NUM> liters per minute when the impeller is rotated at a speed less than about <NUM>,<NUM> revolutions per minute.

A more complete appreciation of the subject matter of this application and the various advantages thereof can be realized by reference to the following detailed description, in which reference is made to the accompanying drawings in which:.

More detailed descriptions of various components for heart pumps useful to treat patients experiencing cardiac stress, including acute heart failure, are set forth below.

This application is directed to apparatuses for inducing motion of a fluid relative to the apparatus. In particular, the disclosed embodiments generally relate to various configurations for an impeller disposed at a distal portion of a percutaneous catheter pump. For example, <FIG> show aspects of an exemplary catheter pump <NUM> that can provide high performance flow rates. The exemplary pump <NUM> includes a motor driven by a controller <NUM>. The controller <NUM> directs the operation of the motor <NUM> and an infusion system <NUM> that supplies a flow of infusant or infusate in the pump <NUM>. A catheter system <NUM> that can be coupled with the motor <NUM> houses an impeller within a distal portion thereof. In various embodiments, the impeller is rotated remotely by the motor <NUM> when the pump <NUM> is operating. For example, the motor <NUM> can be disposed outside the patient. In some embodiments, the motor <NUM> is separate from the controller <NUM>, e.g., to be placed closer to the patient. In other embodiments, the motor <NUM> is part of the controller <NUM>. In still other embodiments, the motor is miniaturized to be insertable into the patient. Such embodiments allow the drive shaft to be much shorter, e.g., shorter than the distance from the aortic valve to the aortic arch (about <NUM> or less). Some examples of miniaturized motors catheter pumps and related components and methods are discussed in <CIT>; <CIT>; <CIT>; and <CIT>.

<FIG> illustrates one use of the exemplary catheter pump <NUM>. A distal portion of the pump <NUM>, which can include an impeller assembly <NUM>, is placed in the left ventricle (LV) of the heart to pump blood from the LV into the aorta. The pump <NUM> can be used in this way to treat patients with a wide range of conditions, including cardiogenic shock, myocardial infarction, and other cardiac conditions, and also to support a patient during a procedure such as percutaneous coronary intervention. One convenient manner of placement of the distal portion of the pump <NUM> in the heart is by percutaneous access and delivery using the Seldinger technique or other methods familiar to cardiologists. These approaches enable the pump <NUM> to be used in emergency medicine, a catheter lab and in other non-surgical settings. Modifications can also enable the pump <NUM> to support the right side of the heart. Example modifications that could be used for right side support include providing delivery features and/or shaping a distal portion that is to be placed through at least one heart valve from the venous side, such as is discussed in <CIT>; <CIT>; and <CIT>.

<FIG> shows features that facilitate small blood vessel percutaneous delivery and high performance, including up to and in some cases exceeding normal cardiac output in all phases of the cardiac cycle. In particular, the catheter system <NUM> includes a catheter body <NUM> and a sheath assembly <NUM>. The impeller assembly <NUM> is coupled with the distal end of the catheter body <NUM>. The exemplary impeller assembly <NUM> is expandable and collapsible. In the collapsed state, the distal end of the catheter system <NUM> can be advanced to the heart, for example, through an artery. In the expanded state, the impeller assembly <NUM> is able to pump blood at high flow rates. <FIG> illustrate the expanded state. The collapsed state can be provided by advancing a distal end <NUM> of an elongate body <NUM> distally over the impeller assembly <NUM> to cause the impeller assembly <NUM> to collapse. This provides an outer profile throughout the catheter assembly <NUM> that is of small diameter, for example, to a catheter size of about <NUM> (<NUM> FR) in various arrangements. Although various expandable impellers are disclosed herein (e.g., impellers having a stored configuration and a deployed configuration), it should be appreciated that the principles described below may also be applicable to impellers that may not be expandable or collapsible. For example, the impeller parameters described herein may also be applicable to fixed diameter impellers in some arrangements.

In some embodiments, the impeller assembly <NUM> includes a self-expanding material that facilitates expansion. The catheter body <NUM> on the other hand preferably is a polymeric body that has high flexibility. When the impeller assembly <NUM> is collapsed, as discussed above, high forces are applied to the impeller assembly <NUM>. These forces are concentrated at a connection zone, where the impeller assembly <NUM> and the catheter body <NUM> are coupled together. These high forces, if not carefully managed can result in damage to the catheter assembly <NUM> and in some cases render the impeller within the impeller assembly <NUM> inoperable. Robust mechanical interface, are provided to assure high performance.

The mechanical components rotatably supporting the impeller within the impeller assembly <NUM> permit high rotational speeds while controlling heat and particle generation that can come with high speeds. The infusion system <NUM> delivers a cooling and lubricating solution to the distal portion of the catheter system <NUM> for these purposes. However, the space for delivery of this fluid is extremely limited. Some of the space is also used for return of the infusate. Providing secure connection and reliable routing of infusate into and out of the catheter assembly <NUM> is critical and challenging in view of the small profile of the catheter body <NUM>.

When activated, the pump <NUM> can effectively increase the flow of blood out of the heart and through the patient's vascular system. In various embodiments disclosed herein, the pump <NUM> can be configured to produce a maximum flow rate (e.g. low mm Hg) of greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, or greater than <NUM> Lpm. In various embodiments, the pump can be configured to produce an average flow rate at about <NUM> kPa (<NUM> mmHg) during operation of greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, greater than <NUM> Lpm, or greater than <NUM> Lpm. In various embodiments, the pump can be configured to produce an average flow rate of at least about <NUM> Lpm at <NUM> kPa (<NUM> mmHg). In various embodiments, the pump can be configured to produce an average flow rate of at least about <NUM> Lpm at <NUM> kPa (<NUM> mmHg). In various embodiments, the pump can be configured to produce an average flow rate of at least about <NUM> Lpm at <NUM> kPa (<NUM> mmHg).

Various aspects of the pump and associated components are similar to those disclosed in <CIT>, <CIT>, <CIT>, <CIT>, and <CIT> and <CIT>,<CIT>,<CIT>, <CIT>, and<CIT>. In addition, further useful subject matter is disclosed in each of the following concurrently filed applications: <CIT>; <CIT>; <CIT>; <CIT>; and <CIT>.

With reference to <FIG>, an operative device of the pump can include an impeller <NUM> having one or more blades <NUM>. The one or more blades <NUM> can extend from an impeller hub <NUM>. It can be desirable to increase the flow rate of the heart pump while ensuring that the impeller <NUM> can be effectively deployed within a subject. For example, an impeller can include one or more blades <NUM> that are configured to be inserted into a subject in a stored, or compressed, configuration. When the impeller <NUM> is positioned in the desired location, e.g., a chamber of a subject's heart as shown in <FIG>, the blade(s) <NUM> of the impeller <NUM> can self-expand into a deployed or expanded configuration, in which the blade(s) <NUM> extends radially from a hub <NUM>.

As shown in <FIG>, the impeller <NUM> can be positioned within a cannula or housing <NUM>. A free end of the blades <NUM> can be separated from the wall W of the housing <NUM> by a tip gap G. The housing <NUM> can also have a stored, or compressed configuration, and a deployed or expanded configuration. The housing <NUM> and impeller <NUM> may deploy from the stored configurations from within a sheath or sleeve (not shown) into the expanded configuration. In such implementations, the sheath or sleeve can keep the blade(s) <NUM> and the housing <NUM> compressed until the blade(s) <NUM> and housing <NUM> are urged from within a storage cavity of the sheath or sleeve. Once the blade(s) <NUM> are released from the storage cavity of the sheath, the blade(s) <NUM> can self-expand to a deployed configuration using strain energy stored in the blades <NUM> due to deformation of the blade(s) <NUM> within the sheath or sleeve. The expandable housing <NUM> may also self-deploy using stored strain energy after being urged from the sheath.

In the stored configuration, the impeller <NUM> and housing <NUM> have a diameter that is preferably small enough to be inserted percutaneously into a patient's vascular system. Thus, it can be advantageous to fold the impeller <NUM> and housing <NUM> into a small enough stored configuration such that the housing <NUM> and impeller <NUM> can fit within the patient's veins or arteries. In some embodiments, therefore, the impeller <NUM> can have a diameter in the stored configuration corresponding to a catheter size between about <NUM> in diameter (<NUM> FR) and about <NUM> in diameter (<NUM> FR). In one implementation, the impeller <NUM> can have a diameter in the stored state corresponding to a catheter size of about <NUM> in diameter (<NUM> FR). In other embodiments, the impeller <NUM> can have a diameter in the stored configuration between about <NUM> and about <NUM> (between about <NUM> FR and about <NUM> FR). For example, in one embodiment, the impeller <NUM> can have a diameter in the stored configuration corresponding to a catheter size of about <NUM> or about <NUM> (about <NUM> FR or about <NUM> FR).

When the impeller <NUM> is positioned within a chamber of the heart, however, it can be advantageous to expand the impeller <NUM> to have a diameter as large as possible in the expanded or deployed configuration. In general, increased diameter of the impeller <NUM> can advantageously increase flow rate through the pump. In some implementations, the impeller <NUM> can have a diameter corresponding to a catheter size greater than about <NUM> (<NUM> FR) in the deployed configuration. In other embodiments, the impeller <NUM> can have a diameter corresponding to a catheter size greater than about <NUM> (<NUM> FR) in the deployed or expanded configuration.

In various embodiments, it can be important to increase the flow rate of the heart pump while ensuring that the operation of the pump does not harm the subject. For example, increased flow rate of the heart pump can advantageously yield better outcomes for a patient by improving the circulation of blood within the patient. Furthermore, the pump should avoid damaging the subject. For example, if the pump induces excessive shear stresses on the blood and fluid flowing through the pump (e.g., flowing through the cannula), then the impeller can cause damage to blood cells, e.g., hemolysis. If the impeller damages a large number of blood cells, then hemolysis can lead to negative outcomes for the subject, or even death.

As will be explained below, various blade parameters can affect the pump's flow rate as well as conditions within the subject's body.

Various embodiments of an impeller for use in a heart pump are disclosed herein. In particular, <FIG> illustrate different configurations for an impeller <NUM>-300J. Each of the disclosed impellers <NUM>-300J can be defined by several different characteristics or parameters that can advantageously improve flow rate while achieving healthy outcomes in a patient. Further, various properties or characteristics of the disclosed impellers may assist in storing and/or deploying the impeller into and/or out from an outer sleeve. Each figure may only illustrate a few of the characteristics of the impeller for ease of illustration. However, it should be appreciated that each illustrated impeller may be associated with all of the characteristics or properties disclosed herein. For example, some figures may illustrate only a few angles or other geometric or structural properties of the impeller, but it should be appreciated that all the impellers disclosed herein may be associated with the disclosed characteristics or properties (see, e.g., the example values given in Tables <NUM> and <NUM>).

In order to improve patient outcomes, it can be advantageous to provide a heart pump capable of pumping blood at high flow rates while minimizing damage to the blood or the patient's anatomy. For example, it can be desirable to increase flow rate while reducing the motor speed, as higher motor speeds are known to increase the hemolysis risk. Furthermore, for percutaneous insertion heart pump systems, it can be advantageous to make the diameter of the impeller and the cannula as small as possible for insertion into the patient's vasculature. Accordingly, the various impeller embodiments disclosed herein can provide high flow rate while maintaining a diameter small enough for insertion into the patient's vasculature and while reducing the risk that the patient's anatomy and blood are damaged during operation of the pump.

For some or all of the impellers <NUM>-300J illustrated in <FIG>, for example, the blades <NUM> may be formed to have a curved profile with a radius of curvature, R. The radius of curvature R may be sized such that, when the impeller is in the stored or compressed configuration, the blades <NUM> conform closely to the hub <NUM>. Indeed, in various arrangements, the blades <NUM> in the stored configuration can have a radius RS sized such that the blades <NUM> lie against the hub <NUM> in a low profile so that the insertion diameter of the catheter pump is small enough to be safely inserted through the patient's vasculature. In some embodiments, the radius of curvature R and/or the height h of the blade <NUM> are selected such that neighboring blades in a particular blade row do not overlap when the impeller is in the stored configuration. By reducing or eliminating blade overlap in the stored configuration, the insertion diameter of the catheter pump can be reduced. In other arrangements, however, neighboring blades may overlap in the stored configuration.

Furthermore, when the impeller is urged out of an external sleeve, the impeller can self-expand into a deployed configuration, in which the impeller is deployed from the sleeve and expanded into a deployed diameter larger than a stored diameter. In various embodiments, the self-expansion of the impeller can be induced by strain energy stored in the blades <NUM>, such as strain or potential energy stored near the root of the blades <NUM>. When the sleeve is urged away from the impeller, the blades <NUM> can be free to expand into the deployed configuration. It should be appreciated that when the blades <NUM> are in the deployed configuration, the blade(s) <NUM> can be in a relaxed state, such that there are no or minimal external forces (such as torque- or flow-induced loads) and internal forces (such as strain energy stored in the blades) applied to the impeller or blades. A radius of curvature RD of the blades <NUM> in the deployed configuration may be selected to improve flow characteristics of the pump while reducing the risk of hemolysis or other damage to the patient. For example, in some embodiments, the impeller can be molded to form blades <NUM> having the desired deployed radius of curvature RD, such that in a relaxed (e.g., deployed) state, the blades <NUM> have a radius of curvature RD that may be selected during manufacturing (e.g., molding). In some arrangements, the radius of curvature RD of the blades in the deployed configuration may be about the same as the radius of curvature RS of the blades in the stored configuration. In other arrangements, however, the radius of curvature of the blades <NUM> in the stored and deployed configurations may be different.

When the heart pump is activated to rotate the impeller, the impeller and blades <NUM> may be in an operational configuration. In the operational configuration, the impeller may rotate to drive blood through the housing <NUM>. The rotation of the impeller and/or the flow of blood past the impeller can cause the blades <NUM> to deform such that an operational radius of curvature Ro may be induced when the impeller is in the operational configuration. For example, when the impeller rotates, the blades <NUM> may slightly elongate such that the free ends of the blades <NUM> extend further radially from the hub <NUM> relative to when the blades <NUM> are in the deployed configuration. As the blades <NUM> deform radially outward in the operational configuration, the operational radius of curvature Ro may therefore be larger than the deployed radius of curvature RD. For example, in some embodiments, in the operational configuration, the blades <NUM> may substantially flatten such that there is little curvature of the blades during operation of the pump. Indeed, in the operational configuration, the blades <NUM> may extend to an operational height ho that is larger than the height h of the blades <NUM> when in the deployed configuration (see h as illustrated in the impellers <NUM>-300J of <FIG>, which are in a deployed or relaxed configuration). In some embodiments, because the blades <NUM> may be manufactured to be relaxed when in the deployed configuration, the radius of curvature RD and the height h of the blades <NUM> in the deployed configuration can be selected such that, in the operational configuration, the blades <NUM> extend radially outward from the hub <NUM> as far as possible without risking an overly small tip gap G (see <FIG>). Flow rate can be improved by enabling the blades <NUM> to extend radially outward to a greater extent in the operational configuration than in the deployed configuration.

It should be appreciated that the various parameters described herein may be selected to increase flow rate, even while reducing the rotational speed of the impeller. For example, even at relatively low impeller rotational rates of <NUM>,<NUM> revolutions per minute (RPM) or less (e.g., rates in a range of about <NUM>,<NUM> RPM to about <NUM>,<NUM> RPM, or more particularly, in a range of about <NUM>,<NUM> RPM to about <NUM>,<NUM> RPM in some arrangements), the blades <NUM> can be designed to yield relatively high flow rates in a range of about <NUM> liters/minute (LPM) to about <NUM> liters/minute. Conventional percutaneous rotary blood pumps have been found to deliver less than ideal flow rates even at rotational speeds in excess of <NUM>,<NUM> RPM. It should be appreciated that higher impeller rotational rates may be undesirable in some aspects, because the high rate of rotation, e.g., higher RPMs, lead to higher shear rates that generally increase hemolysis and lead to undesirable patient outcomes. By reducing the impeller rotational rate while maintaining or increasing flow rate, the pump can reduce the risk of hemolysis while significantly improving patient outcomes over conventional designs.

Furthermore, to enable percutaneous insertion of the operative device of the pump into the patient's vascular system, the impellers <NUM>-300J disclosed herein in <FIG> may also include a ramped surface at a rearward or proximal end of the blade. As explained herein (see, e.g., <FIG>), when the external sleeve is urged against the housing <NUM> (e.g., cannula), the external sleeve can press against the housing <NUM> and the ramped surface of the impeller to collapse the impeller and blades into the stored configuration. For example, the ramped surface can be used to store the blades and impeller after assembly of the pump for packaging purposes and/or after performing a heart pumping procedure for withdrawal of the pump from the anatomy.

The impellers disclosed herein may be formed of any suitable material and by any suitable process. For example, in preferred embodiments, the impeller is formed from a flexible material, e.g., an elastic material such as a polymer. Any suitable polymer can be used. In some embodiments, for example, HapflexTM <NUM>, HapflexTM <NUM>, or SteralloyTM or ThoralonTM may be used in various portions of the impeller body. In some arrangements, the impeller body can be molded to form a unitary body.

Turning to <FIG>, one embodiment of the impeller <NUM> is presented. It should be appreciated that <FIG> illustrate the same impeller <NUM>, only showing different views and impeller parameters for ease of illustration. One or more blades <NUM> can extend from the hub <NUM>, such that a fixed end of the blades <NUM> is integrally formed with or coupled to the hub <NUM>. The blades <NUM> can also have a free end located at the tip of the blades <NUM>. As used herein, therefore, it should be appreciated that the blades <NUM> can have a fixed end coupled to the hub <NUM> (e.g., at a blade root) and a free end at a tip of the blade <NUM>. In the illustrated embodiments, the hub <NUM> and blades <NUM> form a single unitary, or monolithic, body. However, it should be appreciated that in other embodiments, the hub <NUM> and blades <NUM> may be formed from separate components or materials. In various implementations, the impeller <NUM> can include one or more blade rows extending along the hub <NUM>.

<FIG> illustrate the impeller <NUM> having one blade row and two blades <NUM>. The hub <NUM> can have a first diameter D1 at a distal end portion of the impeller <NUM> (e.g., near a leading edge of the blade(s) <NUM>) and a second diameter D2 at a proximal end portion of the impeller <NUM> (e.g., near a trailing edge of the blade(s) <NUM>). As used herein and as shown in <FIG>, for example, a distal end portion of the impeller <NUM> may be disposed nearer the distal end of the catheter pump, while a proximal end portion of the impeller <NUM> may be disposed nearer the motor and the insertion site. As explained below, in some implementations, Dl can be less than D2. The hub <NUM> can also have a length L, and the blades <NUM> can have a height h, which can be the distance between the hub and the free end of the blades. Further, each blade <NUM> can have a blade length Lb, which may or may not be the same as the hub length L. As shown in <FIG>, the height h may be measured from the hub <NUM> to the free end of a middle portion of the blades <NUM> when the impeller is in a deployed or relaxed configuration. The height h may vary along the length of the blades <NUM>, e.g., increasing proximally from a forward or distal end of the blades <NUM> to a maximum in a middle portion of the blades and decreasing from the middle portion to a rearward or proximal portion of the blades. Furthermore, as explained above, when the impeller <NUM> rotates and is in an operational configuration, the operational height ho may be larger than the blade height h in the deployed or relaxed configuration, which is illustrated in <FIG>.

Furthermore, each blade <NUM> can include a suction side <NUM> and a pressure side <NUM>. In general, fluid can flow from the suction side <NUM> of the blade <NUM> toward the pressure side <NUM> of the blade <NUM>, e.g., from the distal end portion of the impeller <NUM> to the proximal end portion of the impeller <NUM>. The pressure side <NUM> can be include a curved, concave surface having a predetermined radius of curvature R, as best seen in <FIG>, and as explained above. For example, in <FIG>, the illustrated radius of curvature R corresponds to a relaxed or deployed radius of curvature RD. As explained above, when the impeller <NUM> rotates, the impeller may be in an operational configuration having an operational radius of curvature Ro that may be larger than the deployed radius of curvature RD. Indeed, in some embodiments, the blades <NUM> may substantially flatten and elongate radially such that there is little curvature. The elongated blades <NUM> in the operational configuration may enable for increased flow rate through the pump.

Moreover, each blade <NUM> can have a thickness designed to improve impeller performance. As shown in <FIG>, the leading edge or distal end portion of the blade <NUM> can have a first thickness tla at the fixed end of the blade <NUM>, where the blade <NUM> joins the hub <NUM>, and a second thickness tlb at the free end of the blade <NUM>. Similarly, in <FIG>, the trailing edge of the blade <NUM> can also have a first thickness t2a at the fixed end of the blade <NUM> and a second thickness t2b at the free end of the blade <NUM>. Example parameters for various blades in <FIG> will be disclosed in the description below and in Tables <NUM> and <NUM>.

Each blade <NUM> can wrap around the hub <NUM> by a desired wrapping angle. The wrapping angle can be measured along the circumference of the hub <NUM>. As shown in the illustrated embodiments, each blade <NUM> can separately track a helical pattern along the surface of the hub <NUM> as the blade <NUM> wraps around the hub <NUM> along the length L of the hub. Table <NUM> and the disclosure below illustrate example wrapping angles for blades <NUM> in various embodiments. The blades can wrap around the hub any suitable number of turns or fractions thereof. Further, a first fillet <NUM> can be formed at the fixed end of each blade on the suction side <NUM>, and a second fillet <NUM> can be formed at the fixed end of each blade <NUM> on the pressure side <NUM>. As shown each fillet <NUM>, <NUM> can follow the fixed end of each blade <NUM> as it wraps around the hub <NUM>. As explained below, the first fillet <NUM> can be sized and shaped to provide support to the blade <NUM> as the impeller <NUM> rotates. The second fillet <NUM> can be sized and shaped to assist in folding or compressing the blade <NUM> into the stored configuration.

In addition, each blade <NUM> can form various blade angles α, β, and γ. As shown in <FIG>, the blade angles a (referred to herein as an "attack angle a" or a "distal blade angle α"), β (referred to herein as a "middle blade angle β"), and γ (referred to herein as a "proximal blade angle γ") measure the angles between a blade centerline at various portions of the blade and a plane that is perpendicular to the hub <NUM>. For example, the attack angle a can measure the angle between a plane formed perpendicular to the blade near the distal portion of the blade (e.g., distally along the impeller hub in <FIG>) and a plane formed perpendicular to the hub <NUM>. The attack angle a can range between about <NUM> degrees and about <NUM> degrees. In some implementations, a can range between about <NUM> degrees and about <NUM> degrees. In the implementation of <FIG>, for example, a can be in a range of about <NUM> degrees and about <NUM> degrees, e.g., about <NUM> degrees. The middle blade angle β can measure the angle between a plane perpendicular to the blade in a middle portion of the blade and a plane perpendicular to the hub <NUM>. In some implementations, β can range from about <NUM> degrees to about <NUM> degrees. In the implementations of <FIG> and <FIG>, for example, β can be in a range of about <NUM> degrees and about <NUM> degrees, e.g., about <NUM> degrees. The proximal blade angle γ can correspond to the angle between a plane perpendicular to the blade in a proximal portion of the blade (e.g., proximal with respect to the hub <NUM>) and a plane perpendicular to the hub <NUM>. In some embodiments, γ can range between about <NUM> degrees and about <NUM> degrees. In the illustrated embodiment of <FIG>, γ can be in a range of about <NUM> degrees and about <NUM> degrees, or about <NUM> degrees, for example. According to the invention, the attack angle a is larger than the middle blade angle β. Further, according to the invention, the middle blade angle is larger than the proximal blade angle γ. In some embodiments, the attack angle a can be larger than both the middle blade angle β and the proximal blade angle γ. The blade angles α, β, and γ can be further designed using computational techniques to maintain desired flow characteristics, such as flow rate, pressure head, and rotational speed. For example, the disclosed blade angles can, in various impellers disclosed herein, enable flow rates in a range of about <NUM> liters/minute to about <NUM> liters/minute, when the impeller rotates at a speed below about <NUM>,<NUM> RPMs (e.g., in a range of about <NUM>,000RPMs to about <NUM>,<NUM> RPMs in some arrangements). By maintaining a high flow rate at relatively low rotational speeds, the disclosed impellers can achieve desirable patient outcomes while reducing the risk of hemolysis and increasing pump reliability.

Further, the trailing edge of each blade <NUM> can include a ramp <NUM> forming a ramp angle θ with the plane perpendicular to the hub <NUM>, as best illustrated in <FIG>. The ramp <NUM> can be shaped such that when the sheath and housing <NUM> are urged against the ramp <NUM>, or when the blades <NUM> and housing <NUM> are pulled proximally relative to and into the sheath, the axial force applied by the sheath can be transferred downward by the ramp <NUM> to assist in folding the blade <NUM> against the hub <NUM>. The ramp angle <NUM> can be configured to assist in folding the blade <NUM> against the hub <NUM>. Further, the cross-sectional curvature and/or axial form of the blades can also be configured to reduce the force needed to collapse the impeller when used in conjunction with the ramp angle Θ. For example, the angle that the blades twist around the hub may be configured to direct axial forces applied by the sheath to fold the blades against the hub <NUM>. The radius of curvature R of the blades <NUM> can also be selected to enable the blades <NUM> to conform closely to the hub <NUM>, as explained above.

Turning to <FIG>, other embodiments of the impeller <NUM> are illustrated. Reference numerals in <FIG> generally represent components similar to those of <FIG>. In addition, it should be appreciated that the parameters and angles described above with reference to <FIG> are also present in the impellers disclosed in <FIG>, even where such parameters or angles are not specifically referenced for ease of illustration. For example, <FIG> illustrates an impeller 300A having two blades <NUM> in one blade row. On the other hand, <FIG> illustrates an impeller 300B having three blades <NUM> in a single blade row. <FIG> illustrates another example of an impeller 300C having two blades <NUM> in one blade row. <FIG> illustrate three impellers 300F-<NUM>, respectively, each having two blades in one row. <FIG> illustrates an impeller <NUM> having three blades in one row. By contrast, <FIG> shows an impeller 300J, which is not according to the invention, having four blades total, with two blade rows, each blade row having two blades. <FIG> illustrate yet another impeller 300D having three blades <NUM> in a single row, while <FIG> shows an impeller 300E having two blades <NUM> in a single row. Tables <NUM> and <NUM> include various properties for the impellers <NUM> shown in the embodiments of <FIG> and <FIG>. The impellers <NUM>-300J disclosed herein may have different values for the various parameters and characteristics disclosed herein, and some of the impellers may have improved performance relative to other of the disclosed impellers.

The impellers <NUM> illustrated in the disclosed embodiments may have other features. For example, for impellers with multiple blade rows, the blade(s) in one row may be angularly clocked relative to the blade(s) in another row. It should be appreciated that the blades may be configured in any suitable shape or may be wrapped around the impeller hub in any manner suitable for operation in a catheter pump system.

As explained above, various impeller parameters can be important in increasing flow rate while ensuring that the pump operates safely within the subject. Further, various properties and parameters of the disclosed impellers <NUM>-300J of <FIG> may enable the impellers to more easily collapse into the stored configuration.

One impeller parameter is the size of the hub, e.g., the diameter and/or the length of the hub. As illustrated in <FIG>, the hub can be tapered in various embodiments, such that the distal end portion of the hub has a first diameter, D1, and the proximal end portion of the hub has a second diameter, D2.

The first and second diameters, D1 and D2 can determine the spacing between the wall W of the housing <NUM> and the hub <NUM>. Since the housing <NUM> effectively bounds the area through which blood can flow, the spacing between the hub <NUM> and the housing wall W may determine the maximum flow rate through the pump. For example, if the hub <NUM> has a relatively small diameter, then the flow area between the inner wall W of the housing <NUM> and the hub <NUM> may be larger than in embodiments with a larger hub diameter. Because the flow area is larger, depending on other impeller parameters, the flow rate through the pump may advantageously be increased.

One of skill in the art will appreciate from the disclosure herein that the impeller parameters may be varied in accordance with the invention. The hub diameter can vary. In some embodiments, D1 can range between about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches). D2 can range between about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches). For example, in the impeller shown in <FIG>, D1 can be about <NUM> (<NUM> inches), and D2 can be about <NUM> (<NUM> inches). In the implementation of <FIG> and <FIG>, D1 can be in a range of about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches) (e.g., about <NUM> (<NUM> inches) in some arrangements), and D2 can be in a range of about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches) (e.g., about <NUM> (<NUM> inches) in some arrangements).

Moreover, the length, Lb, of each blade can be designed in various embodiments to achieve a desired flow rate and pressure head. In general, longer blades can have higher flow rates and pressure heads. Without being limited by theory, it is believed that longer blades can support more blade material and surface area to propel the blood through the cannula. Thus, both the length of the blades and the first and second diameters D1 and D2 can be varied to achieve optimal flow rates. For example, D1 can be made relatively small while Lb can be made relatively long to increase flow rate.

Another impeller parameter is the height h of the blades of the impeller in the deployed, or relaxed, configuration. The height h of the blades can be varied to achieve a stable flow field and to reduce turbulence, while ensuring adequate flow rate. For example, in some embodiments, the blade can be formed to have a height h large enough to induce adequate flow through the cannula. However, because the blades are preferably flexible so that they can fold against the hub in the stored configuration, rotation of the impeller may also cause the blades to flex radially outward due to centrifugal forces. As explained above with respect to <FIG>, the tip gap G between the wall W of the housing <NUM> and the free ends of the blades can be quite small. If the blades <NUM> flex outwardly by a substantial amount when the impeller <NUM> rotates, then the distal ends of the blades <NUM> may impact the housing wall W, which can damage blood cells passing by. Thus, the height h may also be formed to be sufficiently small such that, upon rotation of the impeller <NUM>, deformation of the blades <NUM> still maintains adequate tip gap G.

On the other hand, as explained above, the height h of the blades <NUM> in the deployed configuration can be selected such that when the impeller rotates, the tip or free end of the blades <NUM> can extend or elongate to an operational height ho, which extends further radially than when in the deployed configuration, in order to increase flow rate. Thus, as explained herein, the height h and the radius of curvature RD of the blades <NUM> in the deployed configuration can be selected to both increase flow rate while reducing the risk of hemolysis caused by inadequate tip gap G.

In various implementations, the height of the blades near the middle of the impeller hub can range between about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches), for example, in a range of about <NUM> (<NUM> inches) to about <NUM> (<NUM> inches). Of course, the height of the blades can be designed in conjunction with the design of the hub diameters and length, and with the radius of curvature R. As an example, for the impeller in <FIG>, the height h of the blade near the middle of the impeller hub can be in a range of about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches) (e.g., about <NUM> (<NUM> inches) in some arrangements). In the impeller of <FIG>, the height h of the blade can be in a range of about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches) (e.g., about <NUM> (<NUM> inches) in some arrangements). Other example blade heights may be seen in Table <NUM>.

As mentioned above, impellers <NUM> can have any suitable number of blades <NUM>. In general, in impellers with more blades <NUM>, the flow rate of blood flowing through the cannula or housing <NUM> can be advantageously increased while reducing the required angular velocity of the drive shaft. Thus, absent other constraints, it can be advantageous to use as many blades as possible to maximize flow rate. However, because the impellers disclosed herein can be configured to fold against the hub <NUM> in the stored configuration for insertion into a patient's vasculature, using too many blades <NUM> can increase the overall volume of the impeller in the stored configuration. If the thickness of the impeller <NUM> in the stored configuration exceeds the diameter of the sheath or sleeve (or the diameter of the patient's artery or vein), then the impeller <NUM> may not collapse into the sheath for storing.

Moreover, increasing the number of blades <NUM> accordingly increases the number of shear regions at the free end of the blades <NUM>. As the impeller <NUM> rotates, the free ends of the blades <NUM> induce shear stresses on the blood passing by the blades <NUM>. In particular, the tip or free edge of the blades <NUM> can induce significant shear stresses. By increasing the overall number of blades <NUM>, the number of regions with high shear stresses are accordingly increased, which can disadvantageously cause an increased risk of hemolysis in some situations. Thus, the number of blades can be selected such that there is adequate flow through the pump, while ensuring that the impeller <NUM> can still be stored within the sheath and that the blades <NUM> do not induce excessive shear stresses. In various arrangements, for example, an impeller having three blades (such as the impellers shown in <FIG>, <FIG>, and <FIG>) can achieve an appropriate balance between increased flow rate and reduced risk of hemolysis.

Yet another design parameter for the impeller is the radius of curvature, R, of the blades <NUM> on the pressure side <NUM> of the blades, as explained in detail above. As shown in <FIG>, the illustrated impellers <NUM>-300J are in the deployed configuration, such that the illustrated R corresponds to the deployed radius of curvature RD. The radius of curvature R can be designed to minimize turbulence, while increasing flow rate. Turbulence can disadvantageously dissipate energy as the impeller rotates, which can reduce the flow rate. In general, higher curvature on the pressure side <NUM> of the blades <NUM> can increase turbulence. Moreover, the radius of curvature R can be designed to conform to the hub <NUM> such that, when the impeller is compressed by the sheath or sleeve, the curved pressure side <NUM> of the blade <NUM> conforms to the curvature of the hub <NUM> when the blades <NUM> are folded against the hub. Thus, the radius of curvature R of the blades can be designed to both reduce turbulent flow and to assist in folding the blades against the hub to ensure that the impeller <NUM> fits within the sheath in the stored configuration.

In addition, as explained above, when the impeller rotates and is in the operational configuration, the free end of the blades <NUM> may extend radially outward such that the radius of curvature in the operational configuration, Ro, may be higher than the radius of curvature in the operational configuration, RD, which is illustrated as R in <FIG>. Indeed, the straightening and elongation of the blades <NUM> in the operational configuration may advantageously increase flow rate through the pump system.

The radius of curvature can range between about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches) in various embodiments. In some embodiments, the radius of curvature can range between about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches). For example, in the implementation of <FIG>, the cross-sectional radius of curvature R at the leading edge of the blades can be in a range of about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches) (e.g., about <NUM> (<NUM> inches) in some arrangements). By comparison, the radius of curvature R of the leading edge of the blades in the impeller <NUM> shown in <FIG> (in the deployed configuration) can be in a range of about <NUM> (<NUM> inches) to about <NUM> (<NUM> inches) (e.g., about <NUM> (<NUM> inches) in some arrangements). Other curvatures may be suitable in various embodiments. Table <NUM> illustrates example values for the radius of curvature R of various embodiments disclosed herein, when the impellers are in the deployed configuration.

In addition, the thickness of the blades <NUM> can be controlled in various implementations. In general, the thickness of the blades can range between about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches) in some embodiments, for example in a range of about <NUM> (<NUM>) inches to about <NUM> (<NUM> inches). It should be appreciated that the thickness can be any suitable thickness. The thickness of the blade <NUM> can affect how the blade <NUM> collapses against the hub <NUM> when compressed into the stored configuration and how the blade deforms when rotating in an operational configuration. For example, thin blades can deform more easily than thicker blades. Deformable blades can be advantageous when they elongate or deform by a suitable amount to increase flow rate, as explained above. However, as explained above, if the blade <NUM> deforms outward by an excessive amount, then the free end of the blade can disadvantageous^ contact the inner wall of the housing <NUM> when the impeller <NUM> rotates. On the other hand, it can be easier to fold thin blades against the hub <NUM> because a smaller force can sufficiently compress the blades <NUM>. Thus, it can be important in some arrangements to design a blade sufficiently stiff such that the blade <NUM> does not outwardly deform into the cannula or housing <NUM>, while still ensuring that the blade <NUM> is sufficiently flexible such that it can be easily compressed into the stored configuration and such that it deforms enough to achieve desired flow rates.

In some embodiments, the thickness of each blade can vary along the height h of the blade. For example, the blades can be thinner at the root of the blade <NUM>, e.g., near the hub <NUM>, and thicker at the free end of the blade <NUM>, e.g., near the wall W of the cannula housing <NUM>. As best seen in <FIG>, for example, the leading edge of the blade can have a first thickness tla at the fixed end of the blade <NUM> and a second thickness tlb at the free end of the blade <NUM>. Moreover, the trailing edge of the blade <NUM> can have a first thickness t2a at the fixed end of the blade <NUM> and a second thickness t2b at the free end of the blade <NUM>. Because the blades <NUM> are relatively thin near the hub <NUM>, the blades <NUM> can be easily folded into the stored configuration due to their increased flexibility near the hub <NUM>. Because the blades <NUM> are relatively thick at the free end (e.g., near the cannula wall W), the blades <NUM> may deform a suitable amount when the impeller rotates, reducing the risk that the blades <NUM> will contact or impact the wall W, which can accordingly reduce the risk of hemolysis, while deforming enough to achieve desirable flow rates. Moreover, in some embodiments, the thickness may vary continuously, such that there are no steps or discontinuities in the thickness of the blade. For example, even though the free end of the blades may be thicker in some embodiments, the thickness can continuously increase along the height of the blade.

As an example, the first thickness tla of the leading edge of the blade in <FIG> can be in a range of about <NUM> (<NUM> inches) to about <NUM> (<NUM> inches) near the hub (e.g., about <NUM> (<NUM> inches) at the hub in some arrangements), while the second thickness tlb can be in a range of about <NUM> (<NUM> inches) to about <NUM> (<NUM> inches) at the free end (e.g., about <NUM> (<NUM> inches) at the free end in some arrangements). Further, at the trailing edge of the blade of <FIG>, the first thickness t2a can be in a range of about <NUM> (<NUM> inches) to about <NUM> (<NUM> inches) near the hub (e.g., about <NUM> (<NUM> inches) at the hub in some arrangements), and the second thickness t2b can be in a range of about <NUM> (<NUM> inches) to about <NUM> (<NUM> inches) at the free end (e.g., about <NUM> (<NUM> inches) at the free end in some arrangements). As another example, for the blade of <FIG>, the first thickness tla of the leading edge can be in a range of about <NUM> (<NUM> inches) to about <NUM> (<NUM> inches) at the hub (e.g., about <NUM> (<NUM> inches) near the hub in some arrangements), and the second thickness tlb can be in a range of about <NUM> (<NUM> inches) to about <NUM> (<NUM> inches) at the free end (e.g., about <NUM> (<NUM> inches) at the free end in some arrangements). At the trailing edge of the blade of <FIG>, the first thickness t2a can be in a range of about <NUM> (<NUM> inches) to about <NUM> (<NUM> inches) at the hub (e.g., about <NUM> (<NUM> inches) in some arrangements), and the second thickness t2b can be in a range of about <NUM> (<NUM> inches) to about <NUM> (<NUM> inches) at the free end (e.g., about <NUM> (<NUM> inches) in some arrangements).

As explained above, a first fillet <NUM> can extend along the suction side <NUM> of each blade <NUM> at the proximal end of the blade <NUM> (e.g., at the root of the blade), and a second fillet <NUM> can extend along the pressure side <NUM> of each blade at the proximal end of the blade <NUM>. In general the first fillet <NUM> can have a larger radius than the second fillet <NUM>. The larger fillet <NUM> can be configured to apply a restoring force when the impeller <NUM> rotates in the operational configuration. As the impeller <NUM> rotates, the blades <NUM> may tend to deform in the distal direction in some situations (e.g., toward the distal portion of the hub <NUM>). By forming the fillet <NUM> at the suction side <NUM> of the blade, the curvature of the fillet can advantageously apply a restoring force to reduce the amount of deformation and to support the blade.

By contrast, the second fillet <NUM> formed on the pressure side <NUM> of the blade <NUM> can have a smaller radius than the first fillet <NUM>. The second fillet <NUM> can be configured to enhance the folding of the blade against the impeller when the blades <NUM> are urged into the stored configuration.

The radius r of each fillet can be any suitable value. For example, the radius r1 of the first fillet <NUM> can range between about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches). The radius r2 of the second fillet <NUM> can range between about <NUM> (<NUM> inches) and about <NUM> (<NUM> inches). Other fillet radiuses may be suitable. For the implementation of <FIG>, for example, the radius r1 of the first fillet <NUM> can be about <NUM> (<NUM> inches), and the radius r2 of the second fillet <NUM> can be about <NUM> (<NUM> inches). By contrast, for the impeller shown in <FIG>, the first fillet <NUM> can have a radius r1 of about <NUM> (<NUM> inches), and the second fillet <NUM> can have a radius r2 of about <NUM> (<NUM> inches).

In some implementations, the wrapping angle of each blade can be designed to improve pump performance and to enhance folding of the impeller into the stored configuration. In general, the blades can wrap around the hub at any suitable angle. It has been found that wrapping angles of between about <NUM> degrees and about <NUM> degrees can be suitable for folding the blades into the stored configuration. Further, wrapping angles of between about <NUM> degrees and about <NUM> degrees can be particularly suitable for folding the blades into the stored configuration.

Furthermore, as explained above, the trailing edge or the proximal end of each blade can include a ramp or chamfer formed at an angle θ with a plane perpendicular to the hub <NUM>, as illustrated above in, e.g., <FIG>. <FIG> is a schematic, side cross-sectional view of an impeller <NUM> having a hub <NUM> and one or more blades <NUM> disposed within a housing <NUM>, similar to the housing <NUM> described above. As shown in <FIG>, the impeller <NUM> is in the expanded or deployed configuration. For example, the impeller <NUM> may be in the deployed configuration before packaging and shipping to a customer. Alternatively, the impeller <NUM> may be in the deployed configuration after pumping blood in a patient and before withdrawal of the pump from the vasculature. As explained above, it can be desirable to compress the impeller <NUM> into the stored configuration for inserting or withdrawing the operative device of the pump from the patient. To assist in compressing the impeller <NUM> into the stored configuration, the blade(s) <NUM> can include a ramp <NUM> forming a ramp angle θ with a plane perpendicular to the hub <NUM>.

An outer sheath or sleeve <NUM> can be provided around an elongate body that extends between an operative device of the pump and the motor in the system. The sleeve <NUM> can be used to deploy the impeller <NUM> from the stored configuration to the deployed configuration and to compress the impeller <NUM> from the deployed configuration back into the stored configuration. When compressing and storing the impeller <NUM> and the housing <NUM>, for example, a user, such as a clinician, can advance the sleeve <NUM> in the +x-direction, as shown in <FIG>. When urged in the +x-direction, the sleeve <NUM> can bear against a contact portion <NUM> of the housing <NUM>. The contact portion <NUM> of the housing <NUM> can in turn bear against the ramp <NUM>. Advantageously, the ramp angle θ can be angled distally such that when the sheath or sleeve <NUM> is urged over the impeller <NUM> and housing <NUM>, the contact portion <NUM> can contact the angled or ramped edge of the blades to compress the blades against the hub. The ramp angle θ can be any suitable angle. For example, in some embodiments, the ramp angle θ can be between about <NUM> degrees and about <NUM> degrees. In the implementation of <FIG> and <FIG>, for example, the chamfer or ramp angle θ of the ramp <NUM> can be in a range of about <NUM> degrees to <NUM> degrees (e.g., about <NUM> degrees in some arrangements). In the embodiment of <FIG>, the ramp angle θ of the trailing edge can be in a range of about <NUM> degrees to <NUM> degrees (e.g., about <NUM> degrees in some arrangements). Still other ramp angles θ may be suitable to assist in storing the impeller. In some embodiment, the ramp <NUM> can comprise a solid, relatively stiff portion against which the housing <NUM> and sheath may be advanced.

As explained herein, it can be desirable to pump blood at relatively high flow rates in order to provide adequate cardiac assistance to the patient and to improve patient outcomes. It should be appreciated that, typically, higher impeller rotational speeds may increase flow rates because the impeller is driven at a higher speed. However, one potential disadvantage of high impeller speeds is that blood passing across or over the rotating components (e.g., the impeller and/or impeller shaft or hub) may be damaged by the shearing forces imparted by the relatively rotating components. Accordingly, it is generally desirable to increase flow rates for given rotational impeller speeds.

The various features disclosed herein can enable a skilled artisan to provide an impeller capable of increasing or maintaining flow rates at lower rotational impeller speeds. These improvements are not realized by mere increases in rotational speed or optimization of the impeller design. Rather, the improvements lead to a significant shift in the performance factor of the impeller, which reflect structural advantages of the disclosed impellers.

<FIG> is a chart plotting flow rate versus motor speed for the impellers illustrated in <FIG> and <FIG>. Note that, in the illustrated chart of <FIG>, however, that the impeller speed is the same as the motor speed, e.g., no clutch is used between the motor and impeller shaft. Thus, the plotted values in <FIG> represent flow rates at various impeller rotational speeds. The flow rates were measured by running the impellers on a closed mock loop on the bench with a blood analog. The back pressure (e.g., head pressure or change in pressure across the pump) was at about <NUM> kPa (<NUM> mmHg) for the impellers 300D, 300J of <FIG> and 9E, respectively. The results on the bench top mirror those achieved in animal investigations.

As shown in <FIG>, the impeller 300D provides for higher flow rates at lower speeds than the impeller 300J of, e.g., <FIG>. For example, the impeller 300J of <FIG> may be capable of pumping blood at flow rates in a range of about <NUM> liters per minute (LPM) to about <NUM> LPM when the impeller is operating at speeds in a range of about <NUM>,<NUM> revolutions per minute (RPMs) to about <NUM>,<NUM> RPMs. For example, the impeller of <FIG> may be capable of pumping blood at a flow rate of about <NUM> LPM when the impeller is operating at speeds in a range of about <NUM>,<NUM> RPMs to about <NUM>,<NUM> RPMs.

In <FIG>, the flow rate of the impeller 300J can be plotted along a line X, in which flow rate increases with impeller rotational speed, which is the same as motor speed in <FIG>. With prior designs, increased flow rate can only be achieved by increasing the rotational speed to move along the line X. Prior, it was expected that optimization of the impeller design can only realize minor improvements to the flow versus RPM curve. At best, the impeller could be configured to achieve minor improvements at the extremes or with a slight change in the curve X, such that the line or curve X might have a slightly higher slope.

For example, with the impeller 300J of <FIG>, the impeller speed at data point X1 is about <NUM>,<NUM> RPM, which yields a flow rate of about <NUM> LPM. With the impeller 300J of <FIG>, flow rate can indeed be increased to above about <NUM> LPM, e.g., about <NUM> LPM, at data point X2, but the impeller rotational speed required to achieve such improvements in flow rate also increases to about <NUM>,<NUM> RPM. Thus, even though the impeller 300J of <FIG> can achieve relatively high flow rates, the high flow rates come at the expense of a higher impeller speed, which, as explained above, can cause hemolysis and undesirable patient outcomes.

By contrast, the impeller 300D of <FIG> achieves significant and unexpected performance improvements. The exemplary impeller has been found to achieve dramatically higher flow rates at all rotational speeds. For example, the impeller 300D of <FIG> can achieve flow rates above <NUM> LPM, indeed even above about <NUM> LPM, while maintaining a low impeller speed of less than about <NUM>,<NUM> RPM (which, by contrast, induced a flow rate of only about <NUM> LPM in the impeller 300J of <FIG>). Thus, the design of the impeller 300D of <FIG> can advantageously achieve structural advantages relative to the impeller 300J. Indeed, the curve labeled Y in <FIG> illustrates the dramatic shift of the flow rate curve to the left in <FIG>, which indicates significantly increased flow rates at lower impeller speeds relative to prior impeller designs. The exemplary impeller has also been found to have a dramatically improved head pressure versus flow rate (HQ) performance versus conventional designs.

The exemplary impeller 300D of <FIG> has been found to be capable of pumping blood at flow rates in a range of about <NUM> LPM to about <NUM> LPM when the impeller is operating at speeds in a range of about <NUM>,<NUM> RPM to about <NUM>,<NUM> RPM, e.g., when the impeller is operating at speeds less than about <NUM>,<NUM> RPMs. For instance, the impeller 300D of <FIG> may be capable of pumping blood at a flow rate of about <NUM> LPM when the impeller is operating at speeds in a range of about <NUM>,<NUM> RPMs to about <NUM>,<NUM> RPMs. Further, the impeller 300D of <FIG> may be capable of pumping blood at a flow rate of about <NUM> LPM when the impeller is rotating at speeds in a range of about <NUM>,<NUM> RPMs to about <NUM>,<NUM> RPMs. In some arrangements, when the impeller is operating at a speed of about <NUM>,<NUM> RPMs, the flow rate may be in a range of about <NUM> LPM to about <NUM> LPM.

Further, the impeller 300D of <FIG> is capable of pumping blood at a flow rate of at least about <NUM> LPM, and/or at least about <NUM> LPM, when the impeller is operating at speeds less than about <NUM>,<NUM> RPMs. For example, the impeller 300D is capable of pumping blood at a flow rate of at least <NUM> LPM when the impeller is operating at speeds in a range of about <NUM>,<NUM> RPM to about <NUM>,<NUM> RPM, for example in a range of about <NUM>,<NUM> RPM to about <NUM>,<NUM> RPM. For example, the impeller 300D is capable of pumping blood at a flow rate in a range of about <NUM> LPM to about <NUM> LPM when the impeller is operating at speeds in a range of about <NUM>,<NUM> RPM to about <NUM>,<NUM> RPM. The flow rates achieved at these impeller speeds may be achieved at a back pressure or head pressure of at least <NUM> kPa (<NUM> mmHg), e.g., at about <NUM> kPa (<NUM> mmHg) in some embodiments. Further the impeller 300D capable of achieving the performance of <FIG> may also be sized and shaped to be inserted into a vascular system of a patient through a percutaneous access site having a catheter size less than about <NUM> in diameter (<NUM> FR).

The impeller 300D of <FIG> may therefore provide a dramatic and unexpected jump in flow rates relative to the impeller 300J of <FIG>. The shift in performance allows the impeller 300D to achieve a maximum flow rate far exceeding conventional and/or previous designs and at a rotational speed a mere fraction of that for which conventional pumps are designs. Thus, <FIG> illustrates that the impeller 300D of <FIG> yields improved patient outcomes and reduced hemolysis relative to the impeller 300J of <FIG>.

<FIG> is a chart plotting flow rate versus motor speed (e.g., impeller speed) for an impeller similar to or the same as the impeller 300D of <FIG>, as compared to various conventional microaxial, rotary pumps. In particular, Curve A in <FIG> plots flow rate versus motor speed (again, the same as impeller speed in <FIG>) for the impeller associated with Curve A, according to test data taken using a blood analog at about <NUM> kPa (<NUM> mmHg) back pressure.

Curve B plots approximate flow rate versus motor speed for the heart pump disclosed in the article of <NPL>. The test data from Curve B was obtained under test conditions having a back pressure of about <NUM> kPa (<NUM> mmHg).

Curve C plots approximate flow rate versus motor speed for the heart pump disclosed in the article of <NPL>. The test data from Curve C was obtained under test conditions having a back pressure of about <NUM> kPa (<NUM> mmHg).

Data point D plots approximate flow rate versus motor speed for the heart pump disclosed in Federal and Drug Administration <NUM>(k) Summary for Predicate Device IMPELLA <NUM> (K112892), prepared on September <NUM>, <NUM>. In particular, for data point D, the disclosed pump was capable of mean flow rates of up to <NUM> LPM at pump speeds of <NUM>,<NUM> RPM at a <NUM>. kPa (<NUM> mmHg) differential pressure.

As shown in <FIG>, the disclosed impeller associated with Curve A can achieve higher flow rate at all impeller speeds relative to the pumps of Curves B, C, and D. The data reflected in <FIG> was not all collected by precisely the same methodology in a head-to-head fashion, as noted above. However, the data are shown on a single chart for the convenience of the reader and are still compelling. For example, as discussed above, the backpressure conditions under which the Curve A data was collected (for impellers disclosed herein) was higher than that collected for the other devices. Were this test condition the same, the results would be all the more impressive. Indeed, data points A1 and A2 of Curve A, for example, provide higher flow rates at significantly lower impeller rotation rates than any of the data points along Curves B-C or at point D (e.g., data points B1, B2, B3, C1, C2). In addition, as shown in <FIG>, the impeller of Curve A can achieve flow rates of about <NUM> LPM at impeller speeds of only about <NUM>,<NUM> RPM, as shown by Curve A. By contrast, curves B-C and data point D do not even indicate that the conventional axial pumps can achieve <NUM> LPM flow rates at any impeller speed. Thus, the impeller associated with Curve A of <FIG> can achieve higher flow rates at lower rotational speeds than conventional catheter pumps, such as micro axial, rotary pumps, (e.g., Curves B-C and data point D of <FIG>). In addition, the disclosed impellers can also be configured to achieve higher maximum flow rates than conventional pumps.

In addition, the data of Curves B-C and data point D of <FIG> represent another constraint on the design of conventional rotary pumps. For example, the pump plotted on Curve B has a diameter corresponding to a catheter size of about <NUM> in diameter (<NUM> FR). Flow rates may be increased for the pump of Curve B by increasing the diameter of the pump. However, further increases in pump diameter for the device of Curve B may disadvantageous^ increase the pump diameter requiring more invasive techniques to position the pump. Thus, increasing flow rate by increasing pump diameter may not be a feasible or desirable alternative for catheter pumps, and/or it may not be desirable for acute heart failure where fast implantation is critically important.

By contrast, as shown in Curve A of <FIG>, the impeller (e.g., which can be the same as or similar to the impeller 300D disclosed herein) advantageously has an insertion diameter corresponding to a catheter size of less than about <NUM> (<NUM> FR), e.g., about <NUM> (<NUM> FR) in some embodiments, which can enable minimally-invasive insertion techniques, even at higher flow rates and lower impeller rotation rates. Thus, the disclosed impeller of Curve A can provide higher flow rates at lower impeller speeds than conventional micro axial, rotary pumps, and can maintain lower insertion diameters for minimally invasive techniques.

Indeed, the impeller of Curve A may be configured to be inserted into vascular system of a patient through a percutaneous access site having a size less than <NUM> (<NUM> FR). The impeller of Curve A (e.g., which may be similar to or the same as impeller 300D) may include one or more blades in a single row. In some embodiments, the impeller can be configured to pump blood through at least a portion of the vascular system at a flow rate of at least about <NUM> liters per minute when the impeller is rotated at a speed less than about <NUM>,<NUM> revolutions per minute. In some embodiments, the blades are expandable.

In some embodiments, a ratio σ of blade height (h) to hub diameter (D) can be defined. As explained above, the hub <NUM> can have a first diameter D1 at a distal end portion of the impeller <NUM> (e.g., near a leading edge of the blade(s) <NUM>) and a second diameter D2 at a proximal end portion of the impeller <NUM> (e.g., near a trailing edge of the blade(s) <NUM>). As used herein, the ratio σ may be defined relative to a diameter D, which, in some embodiments, may correspond to the first diameter D1 or the second diameter D2, or to an average of D1 and D2. The blade height h may be identified relative to the deployed configuration in some embodiments. As shown in <FIG>, the height h may be defined by a maximum distance between the hub <NUM> and the free end of the blade(s) <NUM>.

The ratio σ may be relatively large compared to conventional impellers. For example, as explained herein, it can be advantageous to provide for an impeller <NUM> having a low profile suitable, for example, for percutaneous insertion into the patient's vascular system. One way to provide a low profile impeller <NUM> is to reduce the volume of impeller material that is compressed within the outer sheath, e.g., the sheath within which the impeller <NUM> is stored during percutaneous delivery and insertion. Impellers having relatively large blade height-to-hub diameter ratios σ may allow for such compact insertion, while maintaining high flow rates. For example, larger blade heights h can allow for the use of smaller hub diameters D, and the larger blade heights h are also capable of inducing high flow rates that are advantageous for catheter pump systems. For example, in some embodiments, the blade height-to-hub diameter ratio σ can be at least about <NUM>, at least about <NUM>, at least about <NUM>, and/or at least about <NUM>, in various arrangements. In some embodiments, for example, the ratio σ can be in a range of about <NUM> to about <NUM> in various embodiments. In particular, the ratio σ can be in a range of about <NUM> to about <NUM> in some embodiments (such as the embodiment of <FIG>, for example). In addition, in some arrangements, the ratio σ can be in a range of about <NUM> to about <NUM>. In some embodiments, the ratio σ can be in a range of about <NUM> to about <NUM>.

It should be appreciated that the values for the disclosed impeller parameters are illustrative only. Skilled artisans will appreciate that the blade parameters can vary according to the particular design situation. However, in particular embodiments, the blade parameters can include parameter values similar to those disclosed in Tables <NUM>-<NUM> below. Note that length dimensions are in millimeters (followed in parenthesis by the corresponding value in inches) and angles are in degrees.

One will appreciate from the description herein that the configuration of the blades may be modified depending on the application. For example, the angle of attack of the blades may be modified to provide for mixed flow, axial flow, or a combination thereof. The exemplary blades of the illustrated figures are dimensioned and configured to improve axial flow and reduce hemolysis risk. The exemplary blades are shaped and dimensioned to achieve the desired pressure head and flow rate. In addition, the single blade row design is thought to reduce the turbulent flow between blade rows with other designs and thus may reduce hemolysis.

Claim 1:
An impeller (<NUM>) for a catheter pump (<NUM>), the impeller (<NUM>) comprising:
a hub (<NUM>) having a proximal end portion and a distal end portion; and
a single row of blades (<NUM>) extending from the hub (<NUM>), the single row of blades (<NUM>) comprising two or three blades (<NUM>), each blade (<NUM>) transitionable between a stored position and a deployed position;
wherein each blade (<NUM>) extends from a fixed end at the hub (<NUM>) to an opposite free end and comprises:
a distal blade angle (α) defined between a plane perpendicular to the free end of the blade (<NUM>) near a distal end of the blade (<NUM>) and a plane perpendicular to the hub (<NUM>);
a proximal blade angle (y) defined between a plane perpendicular to the free end of the blade (<NUM>) near a proximal end of the blade (<NUM>) and a plane perpendicular to the hub (<NUM>); and
a middle blade angle (β) defined between a plane perpendicular to the free end of the blade (<NUM>) at a middle portion of the blade (<NUM>) and a plane perpendicular to the hub (<NUM>), wherein the distal blade angle (α) is larger than the middle blade angle (β),
characterized in that the middle blade angle (β) is larger than the proximal blade angle (γ).