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Found air leakage, so fitting changed

Test Rig D1

Clamping problem

Found cable damaged, so new cable fitted,

PDI Assembly & PDI Packing CH01 Line-1

Z axis problem

Manually removed ball

Assembly station 3

Ball stuck

Manually basket movment d1

Durr Ultrasonic

Basket stuck

New grub screw fitted & tightened.

Test Rig F2

Drain motor problem

Machine restarted

Centre Lapping

Cycle not start

Portable chiller installed

EMAG-Rim

Chiller Temperature high

Found filter choked, so cleaned filter & refitted.

Test Rig G2

Pressure not developing

Changed bush accordingly

Deburring Machine

Need to change tool

Checked & restarted PC

Test Rig D1

Clamping problem

Allen key provided then ok.

Assembly stations of CH04

3mm allen key required

Checked & line filter cleaned

Test Rig F2

Pressure not developing

Checked door connection d1 properly then

Test Rig E2

Door not locked

Assembled all but still machine not working due to spindle slipping pulley assembly.

Klein 1

Need to assemble guide assembly & motor dresser

Torque gun to torque wmpalete but signal not on, due to low air pressure. SO pending

BVLINE PVM Assembly

Cycle not complete

Found key missing, so new key provided on spindle,

Klein 1

Spindle not rotate

Manually recovered

Durr Ultrasonic

Basket stuck

Torque gun changed but problem still same, so provided not air pressure line

BVLINE PVM Assembly

Cycle not soing ok

Select proper program

Micromatic Grinding

Job clamping problem

Brush changed

Deburring Machine

Brush to be changed

Tool repaired

Test Rig G1

Pressure releif tool broken

Filter cleaned

Test Rig E2

Tank pressure high

Gun height adjustment d1.

Assembly stations of CH04

Height of gun need to adjust

Found balls stuck, so manually recovered

Assembly stations of CH04

Balls feeder not working

After homing cycle started

Deburring Machine

Auto cycle not start

Switch tightened.

BVLINE PVG Assembly

Confirmation switch loose

Found station 2 sensor broken, so new sensor fitted.

Piston Coining

Station 2 cylinder problem

Checked & prerssure setting d1,

Piston Coining

Pressur problem

Found shaft, but properly tightened

Test Rig H1

Neutral problem

Filter cleaning d1

Test Rig E2

Tank line filter block

Machine restarted

Deburring Machine

Auto cycle not start

Filter changed

BVLINE Test Stand A(Dual stage)

Pressure not ok

Checked & new stud fitted

Test Rig D1

Stud broken

Hydraulic chuck pressure set

EMAG Rim

Checked feeder problem

Checked motor broke, relay not fitted properly. Relay installed

BVLINE Test Stand A (Single stage)

Cylinder rev. forward motor not operate

Checked & new PIN bolt fitted

Test Rig G1

Spline shaft pin broken

New tool trial taken found ok.

Assembly stations of CH05

New tool trail

Z axis bellow cover problem

Studer

Leakage

Found filter choked, so cleaned filter & refitted.

Test Rig E1 & E2

Tank pressure high

Fitted bolt properly then trial found ok.

Stahli S/F Grinding Machine 1

Slider locking belt missing

Top up oil d1.

PV Assembly & Leak Testing

Hydraulic oil low

Drain pipe choked, so cleaning d1 then trial found ok.

EMAG Rim

Conveyor oil leakage

Suction strainer cleaning d1. then trial found ok.

Cleantech

L.P problem

Checked need filter that working, so adjust then trial found ok.

Test Rig D1

Clamping problem

Fitted bolt properly tthen trial found ok.

Cleantech

LM block mounting bolt broken

Top up oil d1.

Cleantech

Lubrication oil low

Checked & m/c shutdown, then trial found ok.

Test Rig G1

Door lock problem

Drain oil.

BVLINE Assembly Station(Dual Stage)

Oil overflow

Adjust d1 of sensor, then trial found ok.

Studer 1 (450)

Pallte sensing present problem

Adjusted sensor properly then trial found ok.

Studer 1 (450)

Sensor routing worse

Checked & sensor fitted properly, then trial found ok.

Centre Lapping

Pallet stopper sensor problem

Changed drive but alarm came on expansion tool.

Kadia

Drive problem

then trial found ok.

EMAG Wheel

Lubrication unit faulty

Adjusted properly after cleaning, then trial found ok.

Assembly stations of CH02

Ball feeder not working

Adjusted sensor properly then trial found ok.

Assembly stations of CH06

Dust seal problem

Manually declamp then trial found ok.

Studer 1 (450)

Job stuck

Adjusted sensor properly then trial found ok.

PV Assembly & Leak Testing

Clamp signal missing

Adjusted sensor properly then trial found ok.

Piston Coining

Job present signal missing

Housing d1 then trial found ok.

Deburring Machine

Auto cycle not work

Checked relay, found working ok, then checked clutch assembly tightened & filetr cleaning d1 & also adjusted QP.

Test Rig G2

Neutral QP problem

Air leakage arrested

Centre Lapping

Air leakage

Clutch assembly retightened

Test Rig E1 & E2

Neutral problem

feeder properly alinment d1.

Assembly stations of CH02

Ball not feed

Found motor in head condition, so motor connection disconnected for sometime and then reconnected, then trial found ok.

EMAG Wheel

Spindle lubrication not reedy alarm

Mist collector cleaned and found 3 induction wire broken buit not replaced due to wire not found by store person.

Kapp Wheel

Mist collector leakage

Manually recovered

Test Rig B

Declamp problem

Manually recovered

Test Rig B

Declamp problem

Oil topup d1, then trial found ok.

BVLINE Test Stand A(Dual stage)

Oil level low

Filter cleaning d1

Test Rig F1 & F2

Neutral problem

Relay replaced, pallet filter cleaning d1, pallet pump faulty.

Test Rig G2

Neutral problem

Found that, tool present proxy disturbed, so setting d1. then trial found ok.

Piston Coining

Cycle start problem

Air leakage arrested then trial found ok.

PV Assembly & Leak Testing

Low pressure alarm

PLC restarted, then trial found ok.

PV Assembly & Leak Testing

Pressure problem

Sensor setting d1, then trial found ok.

Test Rig D1

Clamping problem

Magnetic separator slug cleaning d1, then trial found ok.

Studer Favorit

Magnetic separator problem

Door open relay stuck, removed the relay & reinserted. then trial found ok.

Cleantech

Unloading side door, open time aborted

Door open valve stuck, valve manually operated then trial found ok.

Cleantech

Middle side door open time aborted

Checked & found both stud broken, so replaced both, then trial found ok.

Test Rig D1

Stud broken

Properly alignment d1, then trial found ok.

Assembly station 2

Suction ball stucked

Found filter changing d1 then trial found ok.

Durr Ultrasonic

Vacuum pump filter leakage

Machine restarted, then trial found ok.

Studer

Cycle not start

Reed switch was disturbed, setting d1

Test Rig D1

Clamping problem

Fixture clamping cycle pin fall down, so connected it .

BVLINE PVM Assembly

Clamping problem

Didn't found any abnormalities, so machine restarted .

ELB Wheel

Operating panel hangout

For reducing the motor RPM changed gearbox, but same problem after changing new motor with gear box but same problem not solved. After as it is & space gearbox and motor with gear box handed to store person.

Test Rig D2

Plan work

Checked tank line filter cleaned

Test Rig F2

Tank pressure problem

Oil topup machine ok

Kadia 40

Lubrication oil low

Maintenance interval counter reset d1.

Durr Ultrasonic

Maintenace interval full alarm came

Checked & found problem came Emag wheel machine but night shift person's card interchanged by Emag Rim. Checked 30 minutes after same problem coming in Rim machine, so removed this card & fitted to original machine. trial taken found ok.

EMAG Rim & Wheel

Spindle lubrication faulty alarm came

Machine PLC restarted trial taken found ok.

Assembly stations of CH06

PLC disconnection problem

Belt properly tightened

Stahli S/F Grinding Machine 1

Beat station problem

Sensor cleaning d1, machine under observation

Centre Lapping

Return conveyor stopper problem

Found filter choked, so cleaned filter & refitted.

Test Rig E2

11.23 filter block problem

Tailstuck adjusted properly,

Studer

Tailstuck adjustment

So tool counter restarted.

Kadia 40

Cycle not start

Found clamping sensor not working properly. So adjusted sensor

Test Rig D1

Clamping problem

Checked & canged with new 1.

Test Rig D1

Stud Damaged

Set guard position accordingly,

Studer 1 (450)

Grinding wheel cover position need to set

Spanner provided.

PDI Line Cobot

10-11 Spanner required for setup

Master job has problem, so changed master & filter cleaned

Test Rig F1

Pressure high problem