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Found air leakage, so fitting changed | Test Rig D1 | Clamping problem |
Found cable damaged, so new cable fitted, | PDI Assembly & PDI Packing CH01 Line-1 | Z axis problem |
Manually removed ball | Assembly station 3 | Ball stuck |
Manually basket movment d1 | Durr Ultrasonic | Basket stuck |
New grub screw fitted & tightened. | Test Rig F2 | Drain motor problem |
Machine restarted | Centre Lapping | Cycle not start |
Portable chiller installed | EMAG-Rim | Chiller Temperature high |
Found filter choked, so cleaned filter & refitted. | Test Rig G2 | Pressure not developing |
Changed bush accordingly | Deburring Machine | Need to change tool |
Checked & restarted PC | Test Rig D1 | Clamping problem |
Allen key provided then ok. | Assembly stations of CH04 | 3mm allen key required |
Checked & line filter cleaned | Test Rig F2 | Pressure not developing |
Checked door connection d1 properly then | Test Rig E2 | Door not locked |
Assembled all but still machine not working due to spindle slipping pulley assembly. | Klein 1 | Need to assemble guide assembly & motor dresser |
Torque gun to torque wmpalete but signal not on, due to low air pressure. SO pending | BVLINE PVM Assembly | Cycle not complete |
Found key missing, so new key provided on spindle, | Klein 1 | Spindle not rotate |
Manually recovered | Durr Ultrasonic | Basket stuck |
Torque gun changed but problem still same, so provided not air pressure line | BVLINE PVM Assembly | Cycle not soing ok |
Select proper program | Micromatic Grinding | Job clamping problem |
Brush changed | Deburring Machine | Brush to be changed |
Tool repaired | Test Rig G1 | Pressure releif tool broken |
Filter cleaned | Test Rig E2 | Tank pressure high |
Gun height adjustment d1. | Assembly stations of CH04 | Height of gun need to adjust |
Found balls stuck, so manually recovered | Assembly stations of CH04 | Balls feeder not working |
After homing cycle started | Deburring Machine | Auto cycle not start |
Switch tightened. | BVLINE PVG Assembly | Confirmation switch loose |
Found station 2 sensor broken, so new sensor fitted. | Piston Coining | Station 2 cylinder problem |
Checked & prerssure setting d1, | Piston Coining | Pressur problem |
Found shaft, but properly tightened | Test Rig H1 | Neutral problem |
Filter cleaning d1 | Test Rig E2 | Tank line filter block |
Machine restarted | Deburring Machine | Auto cycle not start |
Filter changed | BVLINE Test Stand A(Dual stage) | Pressure not ok |
Checked & new stud fitted | Test Rig D1 | Stud broken |
Hydraulic chuck pressure set | EMAG Rim | Checked feeder problem |
Checked motor broke, relay not fitted properly. Relay installed | BVLINE Test Stand A (Single stage) | Cylinder rev. forward motor not operate |
Checked & new PIN bolt fitted | Test Rig G1 | Spline shaft pin broken |
New tool trial taken found ok. | Assembly stations of CH05 | New tool trail |
Z axis bellow cover problem | Studer | Leakage |
Found filter choked, so cleaned filter & refitted. | Test Rig E1 & E2 | Tank pressure high |
Fitted bolt properly then trial found ok. | Stahli S/F Grinding Machine 1 | Slider locking belt missing |
Top up oil d1. | PV Assembly & Leak Testing | Hydraulic oil low |
Drain pipe choked, so cleaning d1 then trial found ok. | EMAG Rim | Conveyor oil leakage |
Suction strainer cleaning d1. then trial found ok. | Cleantech | L.P problem |
Checked need filter that working, so adjust then trial found ok. | Test Rig D1 | Clamping problem |
Fitted bolt properly tthen trial found ok. | Cleantech | LM block mounting bolt broken |
Top up oil d1. | Cleantech | Lubrication oil low |
Checked & m/c shutdown, then trial found ok. | Test Rig G1 | Door lock problem |
Drain oil. | BVLINE Assembly Station(Dual Stage) | Oil overflow |
Adjust d1 of sensor, then trial found ok. | Studer 1 (450) | Pallte sensing present problem |
Adjusted sensor properly then trial found ok. | Studer 1 (450) | Sensor routing worse |
Checked & sensor fitted properly, then trial found ok. | Centre Lapping | Pallet stopper sensor problem |
Changed drive but alarm came on expansion tool. | Kadia | Drive problem |
then trial found ok. | EMAG Wheel | Lubrication unit faulty |
Adjusted properly after cleaning, then trial found ok. | Assembly stations of CH02 | Ball feeder not working |
Adjusted sensor properly then trial found ok. | Assembly stations of CH06 | Dust seal problem |
Manually declamp then trial found ok. | Studer 1 (450) | Job stuck |
Adjusted sensor properly then trial found ok. | PV Assembly & Leak Testing | Clamp signal missing |
Adjusted sensor properly then trial found ok. | Piston Coining | Job present signal missing |
Housing d1 then trial found ok. | Deburring Machine | Auto cycle not work |
Checked relay, found working ok, then checked clutch assembly tightened & filetr cleaning d1 & also adjusted QP. | Test Rig G2 | Neutral QP problem |
Air leakage arrested | Centre Lapping | Air leakage |
Clutch assembly retightened | Test Rig E1 & E2 | Neutral problem |
feeder properly alinment d1. | Assembly stations of CH02 | Ball not feed |
Found motor in head condition, so motor connection disconnected for sometime and then reconnected, then trial found ok. | EMAG Wheel | Spindle lubrication not reedy alarm |
Mist collector cleaned and found 3 induction wire broken buit not replaced due to wire not found by store person. | Kapp Wheel | Mist collector leakage |
Manually recovered | Test Rig B | Declamp problem |
Manually recovered | Test Rig B | Declamp problem |
Oil topup d1, then trial found ok. | BVLINE Test Stand A(Dual stage) | Oil level low |
Filter cleaning d1 | Test Rig F1 & F2 | Neutral problem |
Relay replaced, pallet filter cleaning d1, pallet pump faulty. | Test Rig G2 | Neutral problem |
Found that, tool present proxy disturbed, so setting d1. then trial found ok. | Piston Coining | Cycle start problem |
Air leakage arrested then trial found ok. | PV Assembly & Leak Testing | Low pressure alarm |
PLC restarted, then trial found ok. | PV Assembly & Leak Testing | Pressure problem |
Sensor setting d1, then trial found ok. | Test Rig D1 | Clamping problem |
Magnetic separator slug cleaning d1, then trial found ok. | Studer Favorit | Magnetic separator problem |
Door open relay stuck, removed the relay & reinserted. then trial found ok. | Cleantech | Unloading side door, open time aborted |
Door open valve stuck, valve manually operated then trial found ok. | Cleantech | Middle side door open time aborted |
Checked & found both stud broken, so replaced both, then trial found ok. | Test Rig D1 | Stud broken |
Properly alignment d1, then trial found ok. | Assembly station 2 | Suction ball stucked |
Found filter changing d1 then trial found ok. | Durr Ultrasonic | Vacuum pump filter leakage |
Machine restarted, then trial found ok. | Studer | Cycle not start |
Reed switch was disturbed, setting d1 | Test Rig D1 | Clamping problem |
Fixture clamping cycle pin fall down, so connected it . | BVLINE PVM Assembly | Clamping problem |
Didn't found any abnormalities, so machine restarted . | ELB Wheel | Operating panel hangout |
For reducing the motor RPM changed gearbox, but same problem after changing new motor with gear box but same problem not solved. After as it is & space gearbox and motor with gear box handed to store person. | Test Rig D2 | Plan work |
Checked tank line filter cleaned | Test Rig F2 | Tank pressure problem |
Oil topup machine ok | Kadia 40 | Lubrication oil low |
Maintenance interval counter reset d1. | Durr Ultrasonic | Maintenace interval full alarm came |
Checked & found problem came Emag wheel machine but night shift person's card interchanged by Emag Rim. Checked 30 minutes after same problem coming in Rim machine, so removed this card & fitted to original machine. trial taken found ok. | EMAG Rim & Wheel | Spindle lubrication faulty alarm came |
Machine PLC restarted trial taken found ok. | Assembly stations of CH06 | PLC disconnection problem |
Belt properly tightened | Stahli S/F Grinding Machine 1 | Beat station problem |
Sensor cleaning d1, machine under observation | Centre Lapping | Return conveyor stopper problem |
Found filter choked, so cleaned filter & refitted. | Test Rig E2 | 11.23 filter block problem |
Tailstuck adjusted properly, | Studer | Tailstuck adjustment |
So tool counter restarted. | Kadia 40 | Cycle not start |
Found clamping sensor not working properly. So adjusted sensor | Test Rig D1 | Clamping problem |
Checked & canged with new 1. | Test Rig D1 | Stud Damaged |
Set guard position accordingly, | Studer 1 (450) | Grinding wheel cover position need to set |
Spanner provided. | PDI Line Cobot | 10-11 Spanner required for setup |
Master job has problem, so changed master & filter cleaned | Test Rig F1 | Pressure high problem |