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Checked and found tank 2 water making foams. So put deformer and manually empty tank 2. taking trial. Ok, | Durr Ultrasonic | Tank time exceed alarm. |
Checked and found cycle start after that test fail so found air leakage, so arrested air leakage and taking trail found ok. | BVLINE PVM Test Stand | Cycle test fail |
Checked and found clamping sensor not working, so at the state sensor properly. After that trial taken. OK, | Test Rig D1 | Clamping problem. |
Checked and found power not working. So found MCB trip. Make MCB on trial token found. OK, | Test Rig F1 | Socket plug problem. |
Reject found machine restarted then found OK. | Test Rig D1 | Pressure relief problem. |
Checked & cleaned tank line filter after that machine ok | Test Rig E2 | Tank pressure problem. |
PC restarted after that machine okay. | Test Rig F1 | PC hangs. |
So tank line filter cleaned after that machine ok. | Test Rig F1 | Tank pressure high. |
Checked model changed SO pressure set up machine OK | Piston Coining | Pressure setting. |
Checked conveyor manually operating d1 machine ok. | Studer | Conveyer job STOP problem. |
Checked found plc error plc restarted after that machine. OK, | Dust Seal | Just seal machine lamp not working |
So checked and found machine restarted. After that,trial taken found ok. | Test Rig H1 & H2 | TA pressure not achieved |
So checked found machine restarted and 1 more cycle started after that trial taken found. OK | Test Rig G2 | Door Not operating |
So checked and found removed trip after that trial taken okay. | Cleantech | Spray pump trip |
Checked and modular pressure setting d1 after the trial taken ok | Piston Coining | Hydraulic pressure, not okay |
So checked & found door stopper properly set . | Studer | Don't not properly open |
Plc error came so reseted error and trial taken. Found ok | BVLINE PVM Test Stand | Temperature low |
Checked and cleaned pt line filter, then trial taken okay. | Test Rig E1 | Pressure relief cycle not okay (pressure low alarm. ) |
Checked and cleaned pt line filter, then trial taken okay. | Test Rig F1 & F2 | Pressure relief cycle not okay (pressure low alarm. ) |
So checked and found water filtere choked so cleaned water filtered. Then trial taken. OK, | Nissin | Coolant temperature low problem |
Surjit and found door sliding bearing alignment not ok alignment d1. Then trial taken ok. | Deburring Machine | Do not open problem. |
restarted machine, then running OK. | Durr Ultrasonic | worktank not full from flood tank 2 |
Checked may be shock problem as discussed with Ramesh Sir Run Machine with problems. | Assembly stations of CH06 | Gun stucking between cycles |
So Manually base positioning d1, then trial taken ok. | Durr Ultrasonic | Conveyer stuck |
Servicing d1 then trial taken okay. | Studer Favorit | Magnetic separator roller not working properly. |
Oil filled 10 litre, then trial taken ok. | ELB Rim | Hydraulic oil level low. |
Water filter serviced after that, trial taken working okay. | ELB Rim | Coolant Temperature high. |
Bag filter replaced then trial taken ok. | Durr Ultrasonic | Tank 1 to work tank fill time exceeded. |
Checked found CJC block filter replacement planning in 3rd shift | Test Rig E1 | Hydraulic off. |
Checked found drive enable module restarted module and reset alarm trial taken found working okay. | ELB Rim | Auto cycle not working |
Found fume extractor faulty planning in Saturday Sunday activity. | Studer 2 (451) | Fume extractors, not working |
Shop Assembly tightened properly then trial taken ok. | Test Rig H1 & H2 | Neutral problem. |
Door key tightened properly | Studer 3 (452) | Door not locking. |
Checked & pressure Adjusted trial taken found working okay. | Piston Coining | Auto cycle not working |
Checked found air pipe ear damaged , arrested leakage d1. | Durr Ultrasonic | Auto cycle not working |
re tightened all pin and bolts | Durr Ultrasonic | Check valve fixer loose. |
Pressure Adjustment d1. | Piston Coining | Hydraulic pressure high. |
Kadia machine alignment d1. | Kadia 40 | Kadia alignment. |
checked and adjusted height properly trial taken ok. | Test Rig H1 | Torque gun problem. |
Checked & found clamping sensor RBT working so adjusted properly | PDI Assembly & PDI Packing CH01 Line 1 | Clamping problem. |
Checked & found sensor damaged, so replaced with new. | Piston Coining | Job present sensor problem |
Checked & found unloading side limits switch not working. So adjusted properly. | Cleantech | Auto cycle stop |
Found sensor not working so adjusted properly. | Nissin | Coolant alarm came. |
checked and adjusted properly pressure as job required. | Piston Coining | Pressure problem. |
Manually adjusted basket | Durr Ultrasonic | Basket stuck. |
Checked and taken machine in home position and | Kadia 40 | Auto cycle stop |
Checked and adjacent sensor properly. | Assembly stations of CH02 | Tool sensor not working. |
PLC error came so reset alarm, then trial taken. Ok, | Assembly stations of CH06 | PLC Communication Fault. |
New nozzle set. | Teijo | Nozzle broken |
New CJC filter replacing d1 and oil top up d1. | Test Rig E1 & E2 | CJC filter block |
Protection hood sensor cleaning d1. | Stahli S/F Grinding Machine 1 | Production hood alarm came |
Set-up changing d1. | Test Rig E1 & E2 | Set up change. |
Checked and interchange filter with GSPP line, | Test Rig E1 | Pressure relief cycle not okay repeated issue |
So new fitting and pipe fitted. | Kadia 40 | Coolant pipe damage. |
So checked and found coupling damage changed with new 1 | Deburring Machine | Servo Motor Coupling damage. |
So checked and cleaned coolant pump filter, but still same problem. So checked and line filter cleaning d1. | ELB Rim | Coolant flow not okay |
Removed accordingly. | BVLINE PVG Assembly | need to remove fixture |
Sensor cleaning d1 taken ok. | BVLINE ECO 80 Test Stand | Temperature getting down. |
removed job from machine | Cleantech | Jobs fell inside the machine. |
Unclumping sensor setting d1. | Test Rig C | Unclumping fault. |
Found sensitron cable faulty, cable repalced | Studer Favorit | Sensitron, not working |
PC restarted . | BVLINE ECO 80 Test Stand | Scanner not working |
Changed the sensor location, then fitting properly | BVLINE PVG Assembly | Sensor location problem |
Torque is high, so lowered the torque, setting d1 properly. | Assembly stations of CH01 | Bolt torque gun problem |
pipe replacement d1, spiral pipe fitted, | Kadia 40 | Air gun pipe leakage. |
Counter reset d1 | Durr Ultrasonic | Maintenance interval alarms |
Sensor adjustment d1. | Assembly stations of CH04 | Dust seal presents sensor problem. |
Gun change and torque adjusted. | Durr Ultrasonic | Check valve gun to be changed. |
Brush Changed. | Deburring Machine | Brush to be change |
Manually recovered. | Cleantech | Middle door, not at home |
Tool replacement d1 | Assembly stations of CH06 | Dust seal not properly fitted. |
Checked all connections, sensors pu connections found pipe burst. So Leakage arrested, but problems still so machine restarted. | Cleantech | Unloading problem. |
Error reset d1. | Centre Lapping | Cycle not start. |
Hydraulic directional valves changed, due to spool of valve found faulty. | Jerk Testing | Clamp value continuously on L-port Valve stuck. |
So replaced Gripper. | Centre Lapping | Gripper condition not OK. |
Protection hood cleaning d1. | Stahli S/F Grinding Machine 1 | Guard not down. |
So filtered cleaned | Test Rig F1 & F2 | Pressure relief valve cycle qp not increase |
Checked and top up d1 lubrication BHLP 32 oil. | Kapp Wheel | Lubrication oil level low |
Production hood sensor properly cleaning d1. . | Stahli S/F Grinding Machine 1 | Production hood not down alarm came. |
Checked and found clutch assembly removed and all bolt properly tightened. | Test Rig F2 | Pressure relief. QP, not increased. And neutral problem. |
Production persons set-up change request attended. | Test Rig E1 & E2 | Set-up work |
Checked & found basket position disturbed. So manually positioning d1 properly | Durr Ultrasonic | Base Position not d1. |
So Checked & found start time 2 cylinder not at home position. So manually humming d1. | Piston Coining | Cycle not start |
So Checked & found start time 1 job persent sensor position. So positioningd1. | Piston Coining | Cycle not start |
Found plc error came so reseted alarm | Assembly station 2 | Dust seal not present |
Guard properly fitted, | Bolt torquing (Assembly Station) | Bolt torque machine guard fitment work. |
Gun fitted properly. | Bolt torquing (Assembly Station) | Gun fitting work |
Production requirement heating on d1. | BVLINE NGCT Big | Heating on |
Job collected & | Cleantech | Job fell in machine |
Job holding fixture disturb fixture properly mounting d1. | Micromatic Grinding | Job not clamp alarm |
Protection hood sensor properly cleaning d1 | Stahli S/F Grinding Machine 1 | Protection hood not down alarm. |
Checked job clamp signal not coming There was a cable jointed properly | Cobot of Studer | Gripper job not clamp alarm |
Gripper replacing d1. | Cobot of Studer | Gripper 1 job not clamp alarm. |
Door deattached from cylinder door properly fitting d1. | Piston Coining | Door nnot working |
Gun height setting properly. | Test Rig E1 | Bolt torque gun height problem. |
Gun torque, not increase. So taken 1 spare gun and after changing oil, that gun fitting d1 | Durr Ultrasonic | Bolt torque gun problem. |
Found that the basket not at home so manually recovered the basket , | Durr Ultrasonic | Door not close in auto |
Checked, then interchanged connections. Then moving the conveyor reverse direction and release the job Then gave shape to the tray. Then trial taken. OK, | Cleantech | Jobstuck at unloading side. So conveyor not operating |
Due to low pressure cylinder not operate properly. So using rubber mallet moving cylinder. Then problem solved. | BVLINE PVM Assembly | Cylinder moving problem |
Lubrication oil 1500 lit top-up d1. | Cleantech | Lubrication oil level low |