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Somehow fixed the leg & alignment d1 of the conveyor, problem solved. But need to change the legs if damaged again. | PDI Assembly & PDI Packing CH01 Line 1 | Conveyor table leg broken |
Setup changed. | BVLINE PVM Test Stand | Setup change |
Dismentling of spindle doen, new spindle fitting pending. | EMAG Rim | Spindle change |
Alignment d1 properly | Kadia 40 | Alignment prpoblem |
Released the extracted then cycle started. | Cleantech | Spray pump trip problem |
Motor production contractor. | Stahli S/F Grinding Machine 1 | Wheel operating reverse direction |
Checked 6.5 filter cleaning d1, but problem not solved. So replaced filter | Test Rig F2 | Pressure relief cycle qp problem. |
So sensor properly setting d1 | Studer | Guage sensor disturbed |
Checked cylinder sensor disturbed so sensor properly set | Deburring Machine | Cycle not start, deburing cylinder not reduce |
Chevrolet emergency balls not coming. So ball feeder fixture alignment d1. | Assembly stations of CH06 | Emergency ball feeder problem. |
null | Assembly stations of CH03 | Bolt torque machine job loading side fixture topside Burr. |
Checked and found cobot Reed switch wire broke from gripper, so connected properly. | Cobot of Studer | Cobot not working. |
Chikkadan found sensor position disturbed. So adjusted properly. | Micromatic Grinding | Job present sensor problem. |
Checked and found wire lose so tightened properly. | Stahli S/F Grinding Machine 1 | Wheel auto off |
Checked & found coolant not coming during dressing time so found coolant on off automation seal damage so interchanged with 450 automation. | Studer 3 (452) | Coolant problem. |
Found that paper is stack, so removed and trial taken from OK | Test Rig F1 | Oil not drain. |
Found that job is stuck so manually recovered | Cleantech | X44 manifold not operating |
Top up d1 of lubrication oil | Cleantech | Lubrication oil low. |
Changed bag filter. | Durr Ultrasonic | Tank 1 exceed alarm came |
Sensor cleaned | Stahli S/F Grinding Machine 1 | Protection hood not down |
Cable properly jointed , But problem came after cycle. Need to check further | PDI Assembly & PDI Packing CH01 Line 1 | Y axis alarm came |
Arrested air leakage, | PV Assembly & Leak Testing | Air leakage |
Manually recovered and checked all alignment and base positioning d1 | Durr Ultrasonic | Ball position not down |
Spindle changed | EMAG Rim | Spindle changed |
6.05 filter cleaned | Test Rig F1 | QP problem |
Door rail alignment d1 and sensor cable properly fitted. | Test Rig E2 | Door problem |
Arrested oil leakage and valve checked need to check further | PV Assembly & Leak Testing | Pilot valve problem ( Master not ok ) |
Manually based positioning d1, but problem came. Need to check further | Durr Ultrasonic | Base position problem. |
6.5 filter cleaning d1 | Test Rig F2 | QP pressure drop |
Checked and found clamping sensor not working. So | Test Rig C | Camping problem |
Checked and sensor cleaning d1 | Stahli S/F Grinding Machine 1 | Protection hood alarm |
Checked and found job present sensor not working. So adjusted properly for temporarily | Studer | Job Present sensor problem. |
Checked & found machine not in home position so taking machine in home position | Cleantech | M/C auto cycle off |
Checked and found seal damaged so new seal fitted properly. | Test Rig A | Seal problem. |
Checked & found machine auto hang so make machine shutdown and restarted | Studer 1 (450) | Machine auto hang. |
Checked and found temperature down so Manually recovered. | Test Rig D1 | Temparature problem |
Checked & found dust seal sensor problem so adjusted properly. | Assembly stations of CH04 | Dust seal problem |
Checked and found scanner not working. So scanner cleaning properly. | Assembly stations of CH03 | Scanner not working. |
Manually recovered. | Cleantech | Cycle not to start. |
Checked and found hydraulic oil leakage. Oil level and then PU connector retightend & oil top up d1, but problem not solved. Then checked all. Found on valve properly not closed due to solenoid valve problem. So solenoid valve replaced and trial taken. OK, Work delay due to temperature not achieved. | PV Assembly & Leak Testing | Leak test not okay |
Checked found ball not coming ball feeder alignment d1 | Assembly stations of CH06 | Ball feeder problem |
Restarted the machine then manually control the machine, trial taken. Then auto cycle started running. OK, | Studer 2 (451) | Cycle not start. |
Checking then found that the basket not setting properly. So after all, sensors checking d1, then found that inside machine, the basket holding conveyor Bolt was broken, so properly fitting new Bolt. Then tried again. Found ok. Machine handover to production team | Durr Ultrasonic | Basket stuck. |
So filled the oil separator then manually positioning d1 then auto cycle started | Durr Ultrasonic | Oil separator minimum alarm coming. |
After checking, found that cylinder not working properly. So new cylinder logic applying | Kapp Wheel | Door not operate |
After checking found the label sensor problem, not working properly. So after cleaning the sensor, problem solved. | Nissin | Coolant tank unit contractor fluctuate continuously |
So checked & machine alignment d1. | Assembly stations of CH02 | Emg ball not coming |
Changed setup accordingly | Test Rig E1 | Need to changed setup |
Air leakage arrested | Cleantech | Air leakage |
Sensor set properly | Test Rig C | Clamping sensor problem |
So checked clutch assembly all bolt tightened and fitted properly and line filter cleaned and interchanged flow metre with new 1, but still same problem. handover to C shift | Test Rig E2 | Neutral & inbalance QP problem |
So manually base positioning operated then base home position ok. | Durr Ultrasonic | Base position disturbed |
Power restarted | Emag China | Power supply fault of drive. |
Checked cooling unit push button through connector on after some time MPCB trip. Checked compressor resistance found ok power cable removed then MPCB ok. Need to check with Megear to compressor. | EMAG Rim & Wheel | Cooling unit fault |
Checkdant found forward sensor faulty | Studer | Gauge unit fault |
Found job present sensor mounting not properly d1, mounting plate fixed. | Studer | Job clamp declamp problem. |
Setup changed. | Test Rig E2 | Setup change |
Found MPCB triped, so MPCB on, | Test Rig F1 | Hydraulic motor trip |
Adjusted sensor | Studer | Job not clamping |
Setup changed | Test Rig E1 & E2 | Setup change work |
Found disc is loose, so tightened them | Assembly stations of CH02 | Ball not coming |
adjusted sensor | Bolt torquing (Assembly Station) | Pin bolt absent alarm |
Sensor cleaning d1, | Assembly stations of CH06 | Scanner problem |
PC restarted | Assembly stations of CH04 | PC problem |
Manually set | Piston Coining | Pressure not develpoed |
Sensors adjusted | Studer | Job not clamp |
PLC reset d1 | Assembly stations of CH06 | System Hang |
PM D1 | Durr Ultrasonic | PM Activity |
Power restarted | EMAG Wheel | A axis fault |
Found coolant oil level low due to filtration not working properly. SO told Sachin for cleaning. | ELB Wheel | Comp1nt burn problem. |
Hieght adjusted properly | Test Rig E1 & E2 | Drain motor and torque gun height to be set. |
Tail stuck oil top-up d1 | Studer | Tail stuck oil level, low |
Power restarted. | EMAG Wheel | Power supply of drive fault |
Checked & found circulation motor & fan found working ok. Compressor found body shock | ELB Rim | Compressor tripped |
Checked & found circulation motor & fan found working ok. Compressor found body shock | EMAG Rim | Compressor tripped |
Bypassed switch connections tightened properly, | Stahli S/F Grinding Machine 1 | Spindle stoped during |
PM Completed as per checksheet. | BVLINE Test Stand A(Dual stage) | PM Plans |
PM Completed as per checksheet. | EMAG Rim | PM Plans |
Roller bearing not working bearing damage so replaced that bearing new 1 fitting d1 . | Studer Favorit | Magnetic separator |
Changed the filters, then cleaning the fume extractor d1. | Cleantech | Fume extractor problem. |
Checking the leakage, then cleaning the machine properly. Machine under observation | Durr Ultrasonic | Leakage problem |
Oil leakage from the hydraulic pipe connector. So open the fitting then Using Teflon tape re tighten the pipe again . | EMAG Rim | Oil leakage. |
So replace the gun from CH5. The CH5 gun fitting d1 at CH3 | Bolt torquing (Assembly Station) | Gun Not working. |
After opening the magnetic separator, found that the separator working ok, but oil is producing foam. Found oil leakage from side. So this problem is under process | Nissin | Magnetic separator problem. |
So filtered cleaning d1. | Store Laser Punching Machine 1 | Blower filter problem. |
PM Completed as per checksheet. | Assembly stations of CH01 | PM Activity |
PM Completed as per checksheet. | ELB Oil Filtration Unit | PM Activity |
New sensor cable property routing d1 | Stahli S/F Grinding Machine 1 | Protection hood sensor problem. |
PM Completed as per checksheet. | ELB Oil Filtration Unit | PM Activity |
Found alarm on controller so reset d1 tehn started cycle. | Centre Lapping | Cycle not start |
Found safty cutain issue, so align safty cutain | Deburring Machine | Cycle not start |
Torque Gun height adjusted and drain motor also. | Test Rig E1 & E2 | Drain motor and Torque gun height problem. |
Trailed some cycle found all cycle okay. | Test Rig F2 | In balance, QP cycle not ok |
Found clean tank water level low so water top up d1. | Cleantech | Cycle not start |
Found valve closed so valve opened | BVLINE PVG Test Stand | Air pressure low |
Found main air pressure low so New airline provided | BVLINE ECO 80 Test Stand | Cycle not okay due to pressure low |
After checking valve changing d1, then trial taken. But after that, foam coming again. Then Bush changing d1. | Test Rig F2 | QP problem |
Found valve o-ring damage so o-ring replaced. | Studer 1 (450) | Coolant oil leakage |
Checked and found Convoyer jammed so after moving forward and reverse of Motor jam solved, | BVLINE Assembly Station(Single Stage) | Conveyor not start. |
Found push button continuously on so after removing the rubber, the problem solved | KLEIN 3 | Cycle not start |