mandarchaudharii/maintenancejson_addedrecords

output stringlengths 5 373 ⌀	input stringclasses 110 values	instruction stringlengths 6 132
Tightened all fittings and restarted machine	Jerk Testing	Pressure not developed
Properly clean the filter, then refitting d1	Test Rig F2	filter jammed
Manually increased the temperature	Test Rig D1	Temperature low problem
Sensor adjusted	PDI Assembly & PDI Packing CH01 Line 1	Job present sensor not working
Remove the palate manually	ELB Wheel	Pallet stuck.
Seal removed and so replace seal	Test Rig F1	Clamping issue
Checked 21.42 valve not operated. then relay interchanged But VSPP model job master input torque with server cycle torque not achieved. Other job tests, ok, set up changed 2 time	Test Rig E2	PT line pressure hig 60 bar
Checked servo drive not on at 3:00 AM. Drive on,	Test Rig D	Hydraulic not on QP problem
Cheeked and machine software restarted. Then model selected	Assembly station 3	Pin Bolt absent alarm
Sensor teaching d1	Stahli S/F Grinding Machine 1	Protection hood alarm
Panel relay interchanged	Test Rig G2	Neutral cycle qp problem
Checked 6.60 filter choked. Clean the filter	Test Rig F2	Pressure relief Q P not developed
Level sensor cleaning d1	Durr Ultrasonic	Work tank not empty alarm
Leakage to be arrested, but FRL housing side leakage found housing need to be checked	Studer Favorit	FRL unit air leakage
Pressure set	Piston Coining	Low pressure model problem
Fixer changed	Jerk Testing	Fixed to be changed
Clutch assembly and Spocket Bolts retightend	Test Rig E1 & E2	Neutral problem
Adjusted air pressure	Assembly stations of CH02	Pressure relief gun RPM slow.
Found plc error so reset	Assembly stations of CH03	Ball coining not start
Manually recovered	Nissin	Pellet stuck at Conveyer in machine
Found holding key missing so new key fitted	Assembly stations of CH06	Bolt tool not
Observe only number three fixture job not picked by cobot	Kadia 40	Job not picked from machine by cobot
Drain water from oil separator	Durr Ultrasonic	Oil separator overflow alarm
Found this aligned drain pipe so properly alignment d1 with magnetic separator	Studer	Water leakage on shop floor
So checked and found clutch assembly internal bolt loose, so tightened properly	Test Rig H1 & H2	Neutral test not OK.
So checked and found water line inlet filter is choked, so removed filter and cleaning d1 properly fitted	Test Rig D1 & D2	Temperature high
Fixed changed	Test Rig F2	Fixed to be change
PLC Communication Cable reconnection d1	Assembly station 2	P L C error
Checked and found load break and stuck in chamber properly connected found OK	Durr Ultrasonic	Basket stuck
check and found PLC ok, then restarted pc. Found working OK	BVLINE ECO 80 Test Stand	Emergency auto cycle, not working
Relay interchanged found working O K	Assembly stations of CH02	Gun not working
Removed manually from machine found ok.	Cleantech	Job stuck
Sensor adjusted	Centre Lapping	Job present sensor not on.
Found plc error, so error reset	Assembly stations of CH03	Dust seal sensor not on
Found noise in motor, but not work on machine due. This work will be d1 on plan work	Kadia 40	Abnormal noise on brush station
Found alignment problems so alignment d1	Cleantech	Onload side door not open
Turn on PC and handover to production	Assembly stations of CH06	PC not on
Found their job presents sensor not on so adjusted the sensor	Piston Coining	Cycle not start
Compressor LP and HP reset	Studer	Temperature problem
Removed job change logged &	Cleantech	Job stuck lock is not found
Transducer and valve placed at original position	Test Rig E2	Tranducer value at position
Removed scanner and connected them again	Test Rig H2	Scanner not operating
Fitted portable chiller unit and connected them( 17-23 Temperature present)	Studer	Chiller temperature is low
Found that ball stuck so removed	Assembly stations of CH03	Ball feeder not operate
Changed filter paper	Studer	filter paper is removed
Manually base positioning d1	Durr Ultrasonic	Base position problem came
Checked and QT value flow metre connector removed and reconnected.	Test Rig C	Qt value not so.
Checked minimise hose and cleaned with air.	Test Rig G2	Tankline pressure low.
Cycle test torque not ok manually adjusted.	Test Rig E2	VSSP model input torque with servo
Changed setup	Test Rig E1	Setup change
Return line filter cleaning d1 and refitting d1	Test Rig G1	Tank pressure high alarm
Coil connector removed and refitted then started valve and temperature ok.	Test Rig D	Temperature problem
cleaning d1 of filter	Test Rig G2	Return line filter choke
Adjusted the tool height then ok.	Dust Seal	Dust seal not press properly.
Changed setup	Test Rig E2	Setup change
New filter paper fitted d1.	Studer	Filter over
So checked & found Level 13 ok, but sensor wrong communicated. So remove these sensor, new sensor fitted d1.	Durr Ultrasonic	Oil skimmer tank fill minimum level alarm came
So checked and found clutch assembly removed all bolts and tightened & refitted	Test Rig E2	Neutral test not ok.
Panel underside code supply not on so checked 1 MCB tripped, so removed trip then machine restarted.	Test Rig F2	PLC Communication error
So big brush changing d1.	Deburring Machine	Brush changing work
Counter reset d1.	Nissin	Brush counter 13 over
Checked & found no alarm came, so make machine reset	ELB Wheel	M/c stopped in auto cycle
Found movomatic gauge alarm, so gauge connections open and Cleaned properly	Studer Favorit	Guage problem
Checked and found motor not started when given command so found capacitor not working. So change the capacitor	Test Rig F1	Drain motor problem.
Checked and found filtered jam so filter cleaning d1.	Test Rig D1	Tank pressure problem
Checked and found belt broken. So replaced with new belt	Stahli S/F Grinding Machine 1	Belt broken
Checked found door not open to Bolt stuck so manually open properly fitted Bolt again.	EMAG Rim	Front door problem.
Setup changed	Test Rig F1	Setup change
Dust seal tool loose so not working properly. Tighten the tool. Then trial taken OK	Assembly stations of CH06	Dust seal tool problem.
Set up boost change. New Bush fitting work d1	BVLINE ECO 80 Test Stand	Oil leakage from setup.
Oil top up d1, now lubrication oil level ok.	EMAG Rim	Lubrication oil level low
Table height, setting properly levelling ok.	PDI Assembly & PDI Packing CH01 Line 1	New PDI line inspecting table height problem.
Replace the job, then setting fixture properly	Assembly stations of CH03	Bolt torque fixture problem job stuck
filter changed tank number 1 new filter fitting d1.	Durr Ultrasonic	filter problem tank 1.
Setup changed	Test Rig E1	Setup change
Fitted MS bolt and nut.	Test Rig G2	Locking Bolt is not present
Adjusted pressure	Piston Coining	Pressure low problem.
Adjusted distance manually.	EMAG Rim	Clamping distance not proper.
Clean filter.	Knoll Coolant System	Filter clogged
Setup changed	Jerk Testing	Setup change
Brush changed ok.	Deburring Machine	Brush change
Return line filter cleaning d1.	Test Rig F1	Line filter blocked.
So checked and found mist collector filter cleaning d1.	EMAG Wheel	Job loading side fume came.
filter cleaning d1	ELB Rim	Filter choked
So tension adjusted	Deburring Machine	Belt tension loose
Spray pump counter is stack up. so Reset.	Cleantech	Spray pump counter stuck.
Table properly levelling d1.	PDI Assembly & PDI Packing CH01 Line 1	Table levelling work.
Tpm programme changing d1.	Assembly stations of CH03	Shock valve direction not okay.
Sensor sitting d1	Assembly stations of CH03	Spool set assembly clamping problem.
Set up change d1.	Test Rig E1	Set up change work.
So cheked & found flowmeter setting properly d1.	ELB Rim	Coolant level low, but pressure not to stop.
Cheeked and found sensor properly setting d1.	Piston Coining	Station 2 signal missing
check tankline filter cleaning d1	Test Rig F2	Pressure high problem.
check machine position ok.	ELB Rim	Coolant flow problem.
Sensors set properly	Studer Favorit	gauge side problem
check found slug cleaning d1	Studer Favorit	Magnetic separator overflow.
check cylinder sensor setting d1.	Nissin	Job clamping problem.
Plc error manually reset d1.	Assembly stations of CH04	Plc error.
So sensor adjusted properly	EMAG Rim	Job present sensor malfunctioning.
Checked found spindle bearing jam and drive overloaded. So Alarm reset.	ELB Rim	HSB drive fault.

Tightened all fittings and restarted machine

Jerk Testing

Pressure not developed

Properly clean the filter, then refitting d1

Test Rig F2

filter jammed

Manually increased the temperature

Test Rig D1

Temperature low problem

Sensor adjusted

PDI Assembly & PDI Packing CH01 Line 1

Job present sensor not working

Remove the palate manually

ELB Wheel

Pallet stuck.

Seal removed and so replace seal

Test Rig F1

Clamping issue

Checked 21.42 valve not operated. then relay interchanged But VSPP model job master input torque with server cycle torque not achieved. Other job tests, ok, set up changed 2 time

Test Rig E2

PT line pressure hig 60 bar

Checked servo drive not on at 3:00 AM. Drive on,

Test Rig D

Hydraulic not on QP problem

Cheeked and machine software restarted. Then model selected

Assembly station 3

Pin Bolt absent alarm

Sensor teaching d1

Stahli S/F Grinding Machine 1

Protection hood alarm

Panel relay interchanged

Test Rig G2

Neutral cycle qp problem

Checked 6.60 filter choked. Clean the filter

Test Rig F2

Pressure relief Q P not developed

Level sensor cleaning d1

Durr Ultrasonic

Work tank not empty alarm

Leakage to be arrested, but FRL housing side leakage found housing need to be checked

Studer Favorit

FRL unit air leakage

Pressure set

Piston Coining

Low pressure model problem

Fixer changed

Jerk Testing

Fixed to be changed

Clutch assembly and Spocket Bolts retightend

Test Rig E1 & E2

Neutral problem

Adjusted air pressure

Assembly stations of CH02

Pressure relief gun RPM slow.

Found plc error so reset

Assembly stations of CH03

Ball coining not start

Manually recovered

Nissin

Pellet stuck at Conveyer in machine

Found holding key missing so new key fitted

Assembly stations of CH06

Bolt tool not

Observe only number three fixture job not picked by cobot

Kadia 40

Job not picked from machine by cobot

Drain water from oil separator

Durr Ultrasonic

Oil separator overflow alarm

Found this aligned drain pipe so properly alignment d1 with magnetic separator

Studer

Water leakage on shop floor

So checked and found clutch assembly internal bolt loose, so tightened properly

Test Rig H1 & H2

Neutral test not OK.

So checked and found water line inlet filter is choked, so removed filter and cleaning d1 properly fitted

Test Rig D1 & D2

Temperature high

Fixed changed

Test Rig F2

Fixed to be change

PLC Communication Cable reconnection d1

Assembly station 2

P L C error

Checked and found load break and stuck in chamber properly connected found OK

Durr Ultrasonic

Basket stuck

check and found PLC ok, then restarted pc. Found working OK

BVLINE ECO 80 Test Stand

Emergency auto cycle, not working

Relay interchanged found working O K

Assembly stations of CH02

Gun not working

Removed manually from machine found ok.

Cleantech

Job stuck

Sensor adjusted

Centre Lapping

Job present sensor not on.

Found plc error, so error reset

Assembly stations of CH03

Dust seal sensor not on

Found noise in motor, but not work on machine due. This work will be d1 on plan work

Kadia 40

Abnormal noise on brush station

Found alignment problems so alignment d1

Cleantech

Onload side door not open

Turn on PC and handover to production

Assembly stations of CH06

PC not on

Found their job presents sensor not on so adjusted the sensor

Piston Coining

Cycle not start

Compressor LP and HP reset

Studer

Temperature problem

Removed job change logged &

Cleantech

Job stuck lock is not found

Transducer and valve placed at original position

Test Rig E2

Tranducer value at position

Removed scanner and connected them again

Test Rig H2

Scanner not operating

Fitted portable chiller unit and connected them( 17-23 Temperature present)

Studer

Chiller temperature is low

Found that ball stuck so removed

Assembly stations of CH03

Ball feeder not operate

Changed filter paper

Studer

filter paper is removed

Manually base positioning d1

Durr Ultrasonic

Base position problem came

Checked and QT value flow metre connector removed and reconnected.

Test Rig C

Qt value not so.

Checked minimise hose and cleaned with air.

Test Rig G2

Tankline pressure low.

Cycle test torque not ok manually adjusted.

Test Rig E2

VSSP model input torque with servo

Changed setup

Test Rig E1

Setup change

Return line filter cleaning d1 and refitting d1

Test Rig G1

Tank pressure high alarm

Coil connector removed and refitted then started valve and temperature ok.

Test Rig D

Temperature problem

cleaning d1 of filter

Test Rig G2

Return line filter choke

Adjusted the tool height then ok.

Dust Seal

Dust seal not press properly.

Changed setup

Test Rig E2

Setup change

New filter paper fitted d1.

Studer

Filter over

So checked & found Level 13 ok, but sensor wrong communicated. So remove these sensor, new sensor fitted d1.

Durr Ultrasonic

Oil skimmer tank fill minimum level alarm came

So checked and found clutch assembly removed all bolts and tightened & refitted

Test Rig E2

Neutral test not ok.

Panel underside code supply not on so checked 1 MCB tripped, so removed trip then machine restarted.

Test Rig F2

PLC Communication error

So big brush changing d1.

Deburring Machine

Brush changing work

Counter reset d1.

Nissin

Brush counter 13 over

Checked & found no alarm came, so make machine reset

ELB Wheel

M/c stopped in auto cycle

Found movomatic gauge alarm, so gauge connections open and Cleaned properly

Studer Favorit

Guage problem

Checked and found motor not started when given command so found capacitor not working. So change the capacitor

Test Rig F1

Drain motor problem.

Checked and found filtered jam so filter cleaning d1.

Test Rig D1

Tank pressure problem

Checked and found belt broken. So replaced with new belt

Stahli S/F Grinding Machine 1

Belt broken

Checked found door not open to Bolt stuck so manually open properly fitted Bolt again.

EMAG Rim

Front door problem.

Setup changed

Test Rig F1

Setup change

Dust seal tool loose so not working properly. Tighten the tool. Then trial taken OK

Assembly stations of CH06

Dust seal tool problem.

Set up boost change. New Bush fitting work d1

BVLINE ECO 80 Test Stand

Oil leakage from setup.

Oil top up d1, now lubrication oil level ok.

EMAG Rim

Lubrication oil level low

Table height, setting properly levelling ok.

PDI Assembly & PDI Packing CH01 Line 1

New PDI line inspecting table height problem.

Replace the job, then setting fixture properly

Assembly stations of CH03

Bolt torque fixture problem job stuck

filter changed tank number 1 new filter fitting d1.

Durr Ultrasonic

filter problem tank 1.

Setup changed

Test Rig E1

Setup change

Fitted MS bolt and nut.

Test Rig G2

Locking Bolt is not present

Adjusted pressure

Piston Coining

Pressure low problem.

Adjusted distance manually.

EMAG Rim

Clamping distance not proper.

Clean filter.

Knoll Coolant System

Filter clogged

Setup changed

Jerk Testing

Setup change

Brush changed ok.

Deburring Machine

Brush change

Return line filter cleaning d1.

Test Rig F1

Line filter blocked.

So checked and found mist collector filter cleaning d1.

EMAG Wheel

Job loading side fume came.

filter cleaning d1

ELB Rim

Filter choked

So tension adjusted

Deburring Machine

Belt tension loose

Spray pump counter is stack up. so Reset.

Cleantech

Spray pump counter stuck.

Table properly levelling d1.

PDI Assembly & PDI Packing CH01 Line 1

Table levelling work.

Tpm programme changing d1.

Assembly stations of CH03

Shock valve direction not okay.

Sensor sitting d1

Assembly stations of CH03

Spool set assembly clamping problem.

Set up change d1.

Test Rig E1

Set up change work.

So cheked & found flowmeter setting properly d1.

ELB Rim

Coolant level low, but pressure not to stop.

Cheeked and found sensor properly setting d1.

Piston Coining

Station 2 signal missing

check tankline filter cleaning d1

Test Rig F2

Pressure high problem.

check machine position ok.

ELB Rim

Coolant flow problem.

Sensors set properly

Studer Favorit

gauge side problem

check found slug cleaning d1

Studer Favorit

Magnetic separator overflow.

check cylinder sensor setting d1.

Nissin

Job clamping problem.

Plc error manually reset d1.

Assembly stations of CH04

Plc error.

So sensor adjusted properly

EMAG Rim

Job present sensor malfunctioning.

Checked found spindle bearing jam and drive overloaded. So Alarm reset.

ELB Rim

HSB drive fault.