output
stringlengths
5
373
input
stringclasses
110 values
instruction
stringlengths
6
132
Chekced outside all Point checked. No leakage
ELB Wheel
Oil leakage point.
Magnetic separator roller not working because of bearing damaged. So changed the bearing with New 1, fitting d1. Problem solved.
Studer Favorit
Magnetic separator not working.
Found sensor not working so opened connector and changing d1.
Studer Favorit
Movometic sensor problem
Burning servo motor removed for repair bearing.
Kadia
Brushing serbo motor removed.
Cable line routing d1, Some points pending
Assembly stations of CH06
Cable routing
Cable line routing d1, Some points pending
Assembly stations of CH05
Cable routing
Cable line routing d1, Some points pending
Assembly stations of CH01
Cable routing
Cable line routing d1, Some points pending
Assembly stations of CH02
Cable routing
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Studer
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Studer
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Nissin
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Assembly stations of CH04
PM Activity
cable routing d1
Studer Favorit
Cable routine & PU pipe works
cable routing d1
Studer Favorit
Cable routine & PU pipe works
cable routing d1
Studer
Cable routine & PU pipe works
All cable pipes routing d1
Assembly stations of CH05
Pipe routing
All cable pipes routing d1
Piston Coining
Pipe routing
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
KLEIN 3
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Nissin
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Studer
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Kapp Wheel
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
BVLINE Assembly Station(Single Stage)
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
BVLINE PVG Assembly
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Micromatic Grinding
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Jerk Testing
PM Activity
Replace the valve new valve fitting d1
Assembly stations of CH04
Wall not working
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Stahli S/F Grinding Machine 1
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
BVLINE PVG Test Stand
PM Activity
Machine guard fitting d1.
Studer
Guard to be fitted
Torque setting d1.
Test Rig H1
Torque problem
Checked found chiller orientation problem
Studer
Temperature problem.
So water valve turned on.
Test Rig D1 & D2
Temperature problem.
Found fitting broken so new fitting properly tightened.
BVLINE PVG Test Stand
Air leakage.
Checked and pressure set manually.
Piston Coining
Pressure problem.
Checked high pressure set
Piston Coining
Pressure problem.
Scanner cable removed and refitting d1
Assembly stations of CH06
Scanner problem
safety curtain disturbed. So properly mounting d1 the safty curtain.
Deburring Machine
Cycle not start.
sensor setting d1.
BVLINE ECO 80 Test Stand
Conveyer problem.
Removed filter cleaning d1 and refitted properly.
Test Rig F2
QP not developed.
So cheek then found job present sensor is off. Position disturbed. so proxy proper setting d1
Assembly stations of CH03
Dust seal process pending.
Door switch error so connected removed and properly tightened
Test Rig E2
Door locking problem
Manually rotated then ok.
Cleantech
filter paper, not forward.
Removed manually stuck job.
Cleantech
Unload side job stucked.
Found scanner cable removed so reftting d1..
Assembly stations of CH03
Scanner not working.
Remove the trip, then okay.
Durr Ultrasonic
Basket loader unloaded trip.
Due to door service not closed due to software faulty. So replaced new 1.
Studer
Power not on.
Checked and found service software short circuit so removed faulty software and fitted old CH06 six software. Then trial ok.
Studer
Dual check safety error.
Door key missing, so connected it
Kadia 40
Power not on.
Found flow metre not working properly. So change with Test stand B, then trial ok. New flow metre fitted on Test stand B
Test Rig C
QP not developed.
reset the plc.
Assembly stations of CH03
Plc disconnected problem
Restore MCB then ok.
BVLINE Assembly Station(Single Stage)
MCB trip
Found clamping sensor not working. So at adjusted sensor properly.
Cleantech
Cobot not working.
Found basket upper side welding broken so make solution with cable tie after that basket going ok.
Durr Ultrasonic
Basket stuck
Found OSB connection error. So restarted PC
Test Rig G2
OSP connection error.
Manually recovered the basket.
Durr Ultrasonic
Basket stuck
check all filters pressure and then found that return flow valve is not open, so opened it then trial ok.
Knoll Coolant System
Tank level low alarm came
Found all relay checking d1 but problem not solved, so checked and found shockvalve pump slider is damaged. So removed pump and new spider fitted. Pump pressure not developing so pump is fail new pump not available This work is pending.
Test Rig E2
Shock valve pressure not developing.
Checked the filter then restarted the machine trial taken ok.
Test Rig G2
Tank pressure low. filter jammed problem.
Cleaned the return Line filter then restarted the machine.
Test Rig H2
Tank pressure low. filter jammed problem.
Set properly manually the height.
EMAG Rim
Height problem.
Checked and found filtered paper not working due to sludge heavy on paper. After that coolant working properly.
Studer Favorit
Coolaant off wheel dressing time.
Checked and found light working properly, but visibility low so took description and sent on group.
Studer
Light visibility problem
Checked found bush not properly available due to bush alarm coming replaced bush with CH04.
Assembly stations of CH03
air leakage.
Checked home signal missing. Homing trial taken found working okay.
Kadia
Cycle not start
Checked found working ok when visided trial taken multiple times found working okay.
Assembly stations of CH03
Pneumatic gun not working.
When visided, found working ok. 2 circle trial taken. Found woking ok
Teijo
Rotation motor timeout.
Checked found maintenance door not closed properly. So manually closed properly.
Studer Favorit
Cycle not to start.
Manually recovered.
Cobot of Studer
Cobot stuck.
Checked found connector removed found reconnected properly
Durr Ultrasonic
Light not working.
Manually pumping d1
Durr Ultrasonic
Work tank fill time exceed
Reconnected cable.
Test Rig E2
Scanner not working.
Checked and found job presents signal missing sensor set properly.
Studer Favorit
Cycle not start
Checked gauge present sensor disturbed to sensor properly fitted.
Studer
gauge slide not connected.
Fixture properly tightened.
Durr Ultrasonic
Job fixture plate lose.
So door alignment d1.
Piston Coining
Safety door not working
Found tank is dirty, so cleaned the tank and flow controller adjusted
ELB Rim
Coolant level low.
Change setup accordingly
Test Rig E1 & E2
Need to change setup
Clean the return line filter.
Test Rig F2
PT pressure high
Fixed accordingly.
EMAG Rim
Need to fix AC.
Found sensor not working, so adjusted sensor.
Assembly stations of CH06
Screw gun problem.
New drive motor fitted
Test Rig D2
Drain Motor RPM high.
Found unloading side. conveyor not going to downside. So taking manually downside.
PDI Assembly & PDI Packing Line 2
Conveyor unloading side problem
New drain motor fitted.
Test Rig B
Drain motor problem
Removed stuck basket manually and cycle started
Durr Ultrasonic
Basket stuck up in Conveyer side.
Ball present sensor tool is broken, so temporary adjustment d1.
Assembly station 3
bALL absent alarm CAME.
Found temperature sensor is open so checked. Why open? Find out filter is choke up. So removed 3 nos filter and removed all sludge and refitted filter and cycle started Temperature sensor not out of oil, so cheek found temperature came. 24 degree.
ELB Rim
Temperature high alarm came.
Found messurement of cylinder worked properly, but measurement reference not d1. So found measurement cable is removed and refitted
EMAG Wheel
Measurement not d1 alarm came
Manually adjusted the sensors
Assembly stations of CH04
Ball not present problem.
Cleaning the filter, then refitted
Test Rig F2
QP pressure not increasing problem.
Controller interchanged with 451.
Studer 3 (452)
1590 Mist collector not working alarm.
Repairiong the cover & refittied
Studer 2 (451)
Inside electrical panel plastic cover broken.
New gunfitting d1
PV Assembly & Leak Testing
Eching gun problem
Properly retight.
Assembly stations of CH03
Broken down.
Set up changing d1
Test Rig E1
Set up change.
Manually set the sensors
Test Rig E2
Clamping problems.
Manually d1 the unloading cycle running in auto mood perfectly.
Nissin
Unloading operation interlock error
Manually restarted the cycle.
Test Rig G1
Tank pressure problem
filter cleaning d1. 11.23
Test Rig F1
Tank pressure problem
Job fixture block bush replaced and 1 cycle trial. But oil pressure not increasing. Then oil return line filter and pressure line filter cleaned.
BVLINE ECO 80 Test Stand
Job not ok.oil pressure RO increase.
Sensor cleaned properly tightened
Assembly stations of CH03
Dust seal sensor disturb.