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Chekced outside all Point checked. No leakage | ELB Wheel | Oil leakage point. |
Magnetic separator roller not working because of bearing damaged. So changed the bearing with New 1, fitting d1. Problem solved. | Studer Favorit | Magnetic separator not working. |
Found sensor not working so opened connector and changing d1. | Studer Favorit | Movometic sensor problem |
Burning servo motor removed for repair bearing. | Kadia | Brushing serbo motor removed. |
Cable line routing d1, Some points pending | Assembly stations of CH06 | Cable routing |
Cable line routing d1, Some points pending | Assembly stations of CH05 | Cable routing |
Cable line routing d1, Some points pending | Assembly stations of CH01 | Cable routing |
Cable line routing d1, Some points pending | Assembly stations of CH02 | Cable routing |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | Studer | PM Activity |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | Studer | PM Activity |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | Nissin | PM Activity |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | Assembly stations of CH04 | PM Activity |
cable routing d1 | Studer Favorit | Cable routine & PU pipe works |
cable routing d1 | Studer Favorit | Cable routine & PU pipe works |
cable routing d1 | Studer | Cable routine & PU pipe works |
All cable pipes routing d1 | Assembly stations of CH05 | Pipe routing |
All cable pipes routing d1 | Piston Coining | Pipe routing |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | KLEIN 3 | PM Activity |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | Nissin | PM Activity |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | Studer | PM Activity |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | Kapp Wheel | PM Activity |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | BVLINE Assembly Station(Single Stage) | PM Activity |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | BVLINE PVG Assembly | PM Activity |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | Micromatic Grinding | PM Activity |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | Jerk Testing | PM Activity |
Replace the valve new valve fitting d1 | Assembly stations of CH04 | Wall not working |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | Stahli S/F Grinding Machine 1 | PM Activity |
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets | BVLINE PVG Test Stand | PM Activity |
Machine guard fitting d1. | Studer | Guard to be fitted |
Torque setting d1. | Test Rig H1 | Torque problem |
Checked found chiller orientation problem | Studer | Temperature problem. |
So water valve turned on. | Test Rig D1 & D2 | Temperature problem. |
Found fitting broken so new fitting properly tightened. | BVLINE PVG Test Stand | Air leakage. |
Checked and pressure set manually. | Piston Coining | Pressure problem. |
Checked high pressure set | Piston Coining | Pressure problem. |
Scanner cable removed and refitting d1 | Assembly stations of CH06 | Scanner problem |
safety curtain disturbed. So properly mounting d1 the safty curtain. | Deburring Machine | Cycle not start. |
sensor setting d1. | BVLINE ECO 80 Test Stand | Conveyer problem. |
Removed filter cleaning d1 and refitted properly. | Test Rig F2 | QP not developed. |
So cheek then found job present sensor is off. Position disturbed. so proxy proper setting d1 | Assembly stations of CH03 | Dust seal process pending. |
Door switch error so connected removed and properly tightened | Test Rig E2 | Door locking problem |
Manually rotated then ok. | Cleantech | filter paper, not forward. |
Removed manually stuck job. | Cleantech | Unload side job stucked. |
Found scanner cable removed so reftting d1.. | Assembly stations of CH03 | Scanner not working. |
Remove the trip, then okay. | Durr Ultrasonic | Basket loader unloaded trip. |
Due to door service not closed due to software faulty. So replaced new 1. | Studer | Power not on. |
Checked and found service software short circuit so removed faulty software and fitted old CH06 six software. Then trial ok. | Studer | Dual check safety error. |
Door key missing, so connected it | Kadia 40 | Power not on. |
Found flow metre not working properly. So change with Test stand B, then trial ok. New flow metre fitted on Test stand B | Test Rig C | QP not developed. |
reset the plc. | Assembly stations of CH03 | Plc disconnected problem |
Restore MCB then ok. | BVLINE Assembly Station(Single Stage) | MCB trip |
Found clamping sensor not working. So at adjusted sensor properly. | Cleantech | Cobot not working. |
Found basket upper side welding broken so make solution with cable tie after that basket going ok. | Durr Ultrasonic | Basket stuck |
Found OSB connection error. So restarted PC | Test Rig G2 | OSP connection error. |
Manually recovered the basket. | Durr Ultrasonic | Basket stuck |
check all filters pressure and then found that return flow valve is not open, so opened it then trial ok. | Knoll Coolant System | Tank level low alarm came |
Found all relay checking d1 but problem not solved, so checked and found shockvalve pump slider is damaged. So removed pump and new spider fitted. Pump pressure not developing so pump is fail new pump not available This work is pending. | Test Rig E2 | Shock valve pressure not developing. |
Checked the filter then restarted the machine trial taken ok. | Test Rig G2 | Tank pressure low. filter jammed problem. |
Cleaned the return Line filter then restarted the machine. | Test Rig H2 | Tank pressure low. filter jammed problem. |
Set properly manually the height. | EMAG Rim | Height problem. |
Checked and found filtered paper not working due to sludge heavy on paper. After that coolant working properly. | Studer Favorit | Coolaant off wheel dressing time. |
Checked and found light working properly, but visibility low so took description and sent on group. | Studer | Light visibility problem |
Checked found bush not properly available due to bush alarm coming replaced bush with CH04. | Assembly stations of CH03 | air leakage. |
Checked home signal missing. Homing trial taken found working okay. | Kadia | Cycle not start |
Checked found working ok when visided trial taken multiple times found working okay. | Assembly stations of CH03 | Pneumatic gun not working. |
When visided, found working ok. 2 circle trial taken. Found woking ok | Teijo | Rotation motor timeout. |
Checked found maintenance door not closed properly. So manually closed properly. | Studer Favorit | Cycle not to start. |
Manually recovered. | Cobot of Studer | Cobot stuck. |
Checked found connector removed found reconnected properly | Durr Ultrasonic | Light not working. |
Manually pumping d1 | Durr Ultrasonic | Work tank fill time exceed |
Reconnected cable. | Test Rig E2 | Scanner not working. |
Checked and found job presents signal missing sensor set properly. | Studer Favorit | Cycle not start |
Checked gauge present sensor disturbed to sensor properly fitted. | Studer | gauge slide not connected. |
Fixture properly tightened. | Durr Ultrasonic | Job fixture plate lose. |
So door alignment d1. | Piston Coining | Safety door not working |
Found tank is dirty, so cleaned the tank and flow controller adjusted | ELB Rim | Coolant level low. |
Change setup accordingly | Test Rig E1 & E2 | Need to change setup |
Clean the return line filter. | Test Rig F2 | PT pressure high |
Fixed accordingly. | EMAG Rim | Need to fix AC. |
Found sensor not working, so adjusted sensor. | Assembly stations of CH06 | Screw gun problem. |
New drive motor fitted | Test Rig D2 | Drain Motor RPM high. |
Found unloading side. conveyor not going to downside. So taking manually downside. | PDI Assembly & PDI Packing Line 2 | Conveyor unloading side problem |
New drain motor fitted. | Test Rig B | Drain motor problem |
Removed stuck basket manually and cycle started | Durr Ultrasonic | Basket stuck up in Conveyer side. |
Ball present sensor tool is broken, so temporary adjustment d1. | Assembly station 3 | bALL absent alarm CAME. |
Found temperature sensor is open so checked. Why open? Find out filter is choke up. So removed 3 nos filter and removed all sludge and refitted filter and cycle started Temperature sensor not out of oil, so cheek found temperature came. 24 degree. | ELB Rim | Temperature high alarm came. |
Found messurement of cylinder worked properly, but measurement reference not d1. So found measurement cable is removed and refitted | EMAG Wheel | Measurement not d1 alarm came |
Manually adjusted the sensors | Assembly stations of CH04 | Ball not present problem. |
Cleaning the filter, then refitted | Test Rig F2 | QP pressure not increasing problem. |
Controller interchanged with 451. | Studer 3 (452) | 1590 Mist collector not working alarm. |
Repairiong the cover & refittied | Studer 2 (451) | Inside electrical panel plastic cover broken. |
New gunfitting d1 | PV Assembly & Leak Testing | Eching gun problem |
Properly retight. | Assembly stations of CH03 | Broken down. |
Set up changing d1 | Test Rig E1 | Set up change. |
Manually set the sensors | Test Rig E2 | Clamping problems. |
Manually d1 the unloading cycle running in auto mood perfectly. | Nissin | Unloading operation interlock error |
Manually restarted the cycle. | Test Rig G1 | Tank pressure problem |
filter cleaning d1. 11.23 | Test Rig F1 | Tank pressure problem |
Job fixture block bush replaced and 1 cycle trial. But oil pressure not increasing. Then oil return line filter and pressure line filter cleaned. | BVLINE ECO 80 Test Stand | Job not ok.oil pressure RO increase. |
Sensor cleaned properly tightened | Assembly stations of CH03 | Dust seal sensor disturb. |