output
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Given 5mm allenkey | Assembly stations of CH04 | for allenkey |
Adjusted manually. | Assembly stations of CH06 | Torque low problem. |
Checked all proxy and reed switch signals found. All signals ok, then checked plc to module connections Tightened | Studer | Job clamp signal missing |
Checked relayinterchange d1 and pressure switch reconnected. | Test Rig F2 | QCF valuehigh |
check torque assembly of clutch tightened properly | Test Rig E2 | Torque cycle not okay |
Lock removed and tightened properly | Test Rig G1 & G2 | Clutch assembly lose |
Reconnected properly trial taken found ok | PDI Assembly & PDI Packing CH01 Line 1 | Emergency switch removed |
Cylinder flow adjusted. | Nissin | Pellet stuck |
check switch found working ok, then checked relay circuit, but relay latching problem. Relay not available in store | Assembly stations of CH02 | Pneumatic gun not working |
Pipe replaced | Studer | Coolant pipe burst of movement gauge |
filter cleaning d1. 11.23 | Test Rig F1 | pressure of tank high |
sensor adjusted | Assembly stations of CH04 | Spool set Assembly fixtures sensor to be adjust |
Found cable loose so cable tightened and restarted pc | BVLINE ECO 80 Test Stand | PC off cobot. |
Found land cable loose, so cable fixed and new cable kept in panel for next time Use | Studer | Camping error |
check all door switch found that 2 not closed so closed them. | Cleantech | x104 LSW & x 103 LSW alarm came |
So changed Bush and fitted, but flow not came. So changed job | BVLINE ECO 80 Test Stand | Bush not fitted |
Checked temperature by physically and they checked PT 100 sensors so changed. PT 100 sensor machine under observation. | ELB Rim | Cutting oil temperature low. |
Changed setup | Jerk Testing | Setup change |
filter cleaning d1. | Test Rig F2 | QP problem |
Torque set problem. | Test Rig E2 | Torque problems. |
sensor adjusted. | Durr Ultrasonic | Oil separator alarm came |
Reset d1 | Deburring Machine | Autocycle not on. |
Clean filter. Also clean water filter | ELB Rim | filter 1 blocked |
Manually recovered. | BVLINE NGCT Big | Basket drop. |
Changed filter paper | Micromatic Grinding | Filter paper over |
Changed filter paper | Studer | Filter paper over |
Removed PT100 sensor and cleaned | Teijo | Temperature drop |
Found single phase missing due to extension board not working properly. So given supply from air leak panel, and also Communication cable wire disconnected So fitted pdi line cable | Assembly stations of CH02 | Air leak test problem. |
Found unloading side declamping problem so manually declamped | Cleantech | Declamping problem. |
found door not open.So coil disconnected and connected properly. | Studer Favorit | Door problem. |
Found cylinder reverse forward problem, so set sensor properly. | Kadia | Cylinder problem. |
Found Cobot not working. found job present sensor disconnected So fitted properly. | Studer 1 (450) | Cobot not working. |
Found gas related problem so machine shut down and restarted | Centre Lapping | Hanging problem. |
Linear motor removed | EMAG Rim | Linear motor work |
Clean the filter. | Test Rig F1 & F2 | Pt line filtre choked. |
Clean the filter. | Test Rig D1 | Pt line filtre choked. |
Manually run the conveyer | Cleantech | Conveyor stuck |
All sensors tighten d1 | Assembly station 2 | Need to tight all sensor. |
Manually recovered. | Durr Ultrasonic | Conveyor not working properly. |
Change relay. | Assembly stations of CH02 | Riley malfunctioning |
Connector change with new 1. | Cobot of Studer | Air pipe connector damage. |
We started software. | Assembly stations of CH06 | Software hang. |
Cablerooting d1. | Studer Favorit | Need route mist collector cable |
Bearing replaced and reassembled then alignment d1. | ELB Rim | Dresser unit spindle bearing damage |
Rooting d1. | EMAG Rim | Cable routing work. |
Set up changed | Jerk Testing | Set up change. |
Checked pellet present sensor connector removed refitted connector | Studer 1 (450) | Pellet not forward. |
Checked valve coil removed and refitted coil. | Test Rig D | Temperature problem |
Forcefully removed dust seal from tool | Assembly stations of CH04 | Dust seal engage in tool |
Ball path cleaned. | Assembly stations of CH03 | Ball feeder not working properly. |
filter cleaning and trial taken cycle 3 came ok. Then came imbalance problem. So relay replaced 5 nos. But problem still. So manually recovered | Test Rig F2 | Qp not achieved |
Manually recovered | Cleantech | Conveyor over travel |
Machine restarted | Kapp Wheel | Alarm generating 003 |
Found basket damaged so fixed with cable tie. | Durr Ultrasonic | Basket stuck in work chamber |
Brush changed. | Deburring Machine | Brush to be change |
Found bracket lose. So bracket tightened. | Assembly stations of CH02 | bal not feed |
Back support plate fixed | Assembly stations of CH03 | Bolt torque back support plate to be fixed. |
Found guage back signal missing, but after reconnected signal cable found ok | Studer Favorit | gauge slide missing. |
Found door sensor operating ok sensor condition ok. | Test Rig G2 | Door not closed |
Pallet pump filter cleaning d1 and return line filter cleaning d1 | Test Rig G1 & G2 | QP not active. & pressure relief valve, high pressure. |
Pellet pump filter cleaning d1 and main pump filter cleaning d1. | Test Rig F1 & F2 | QP not active |
Setup changed | Test Rig E1 & E2 | Setup change |
Dust seal present sensor properly set | Assembly stations of CH03 | Dust seal sensor disturbed. |
check the spool locking alignment disturbed so properly set. | Deburring Machine | Machine cycle time noise |
Door bracket lose so properly tightened an alignment d1. | Piston Coining | Safety door stuck |
Checked pellet shifting cylinder sensor disturbed so properly set | Nissin | Cycle not start |
Found unloading door not open so manually opened and | Cleantech | Unloading side problem |
Found every 3 job qp problem not solved properly. | Test Rig F2 | QP problem |
Found wheel rotate anti clockwise so wire tightened | Stahli S/F Grinding Machine 1 | Wheel rotating anti clockwise |
Found VRDY of alarm drive not getting reedy. Machine handover to Prashant ( pending ) | Studer 2 (451) | Servo alarm VRDY off |
check that found door not operate so adjusted sensor properly. | Piston Coining | Door problem |
Menoli d1 the setting both the sensors. | Assembly stations of CH04 | Dust seal sensor and ball present sensor problem. |
Manually drain the water filter, then set it properly | Test Rig D | Temperature increasing |
Manually fitting the Bush then trial taken ok, then also fitting the printer paper d1. | BVLINE ECO 80 Test Stand | Bush fitting work. |
Manually increased the torque. | Assembly stations of CH06 | Bolt torque low |
Top up d1 hydraulic oil, the NCK reset d1. | ELB Wheel | Hydraulic oil level low cycle stop. |
Cleaning the filter d1. | Test Rig F1 | Tank pressure low. |
Manually set the sensor, then power off the machine and restarted | Test Rig G2 | Door sensor not working properly |
Clean the filter, then fitting down | Test Rig F2 | QP pressure not increase |
Top up d1 of lubrication oil | Cleantech | Lubrication oil level low. |
Limit switch signal found ok hard limit checked found not connected to machine. then checked door alignment problem flusher set properly | Studer 2 (451) | All axis VRDY off |
Bypassed connection removed and original connection d1. | Stahli S/F Grinding Machine 1 | Rotation direction problem. |
Bolt missing from Greeper, so connected properly. reed switch adjusted properly. | PDI Assembly & PDI Packing CH01 Line 1 | Grippers lose. |
Photosensor replaced | PDI Line Cobot | Sensor damaged unloading side. |
Found maintenance door lock signal missing door closed properly manually | Studer | Autocycle stop. |
Machine restarted then software restarted | Jerk Testing | Cycle not start. |
NCk Reset but problem not solve. so machine restarted then so alarm of coolant flow fault checked and found coolant motor not run due to MPCB trip. So released MPCB and trial OK. | ELB Wheel | NC stop active alarm |
Found sensor not working properly so connector reconnected | PDI Assembly & PDI Packing Line 2 | Stopper not work. |
Return line filter cleaned | Test Rig F2 | Pressure relief not ok. |
Brush clamps retightend | Deburring Machine | Brush lose |
Found door closing fault so side door properly closed | Studer | Cycle not start |
Horizontal brushes cylinder flow control adjusted and also slides lubricated. | Deburring Machine | Brushing cycle, not reversed alarm. |
Hydraulic pressure adjusted | Piston Coining | Hydraulic pressure low |
Found plc error soap reset. | Assembly stations of CH02 | Spool set assembly fixture not clamp |
Manually recovered | Cleantech | Unloading side door not at home |
Found filtration no 3 blocks. so filter temporarily cleaned and need to filter replacement in plan work. | ELB Oil Filtration Unit | Coolant level low alarm. |
Same job Trail taken, but problem not came | Test Rig F2 | QP not achived |
Found job 1 side clamp Stuck so removed. Stack up stud manually and cycle started. | Test Rig D2 | Clamping problem |
New Bolt fitted | Durr Ultrasonic | Fixture plate Bolt missing. |
Manually stuck up basket removed. | Durr Ultrasonic | Basket stuck up conveyor upside |