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|---|---|---|
Details provided to Patra sir. | BVLINE ECO 80 Test Stand | Detail to be provided of PT 100 sensor. |
Found convoyed not start off backside. Operator side problem | Cleantech | Autocycle not start |
Cleaned pallet | Kadia | Pallet clamp problem ( 05 no pallet ) |
Cheked found coolant flow problem so flow adjusted and need to check direction of nozzle. | ELB Wheel | Burned mark on job. |
Coolant temperature checked | ELB Rim | Temperatures need to check |
Found hydraulic motor, not start So started hydraulic motor | Piston Coining | Cycle N start. |
Brush changing d1. | Deburring Machine | Brush change |
Manually d1 the cylinder movement. | Piston Coining | Cylinder not operate |
Restarted the printer properly, setting the paper | Assembly stations of CH06 | Printer ne2rk problem. |
USB Port is Alright then machine found hang then restarted the machine. | Durr Ultrasonic | Controller usb port not working. |
Manually tightening d1 the fitting. | Test Rig D | Fitting loose from the shaft. |
Fume extractor filters cleaning d1, then found 2 wires are broken. The new wire fitting d1. Then fume extractor setting d1 Machine under observation | Studer 2 (451) | Fume extractor not working |
Found only 1 job have problem. so changed job and taking trial cobot working properly | Kadia | Cobot not picking job. |
Found unloading side door not open so manually door opened and | Cleantech | Unloading side not working |
Found downside reed switch signal missing. So adjusted sensor. | Piston Coining | Door problem. |
found clamping sensor not working, so adjusted sensor properly. | Test Rig D1 | Clamping problem |
Both machine drain motor height adjusted | Test Rig E1 & E2 | Drain motor height problem |
Checked and found problem | Assembly stations of CH06 | Piston coining pressure problem. |
Found wheel guard not operating so make machine reset and stoped wheel checked valve stuck, make stuck | Studer Favorit | Wheel guard problem. |
Checked found job fell down inside machine. Manually recovered job | Cleantech | Job fell down inside machine. |
Found Basket Stuck so manually recovered abundant trial taken working properly. | Durr Ultrasonic | Basket stuck. |
Found plc communication disconnected due to plc error. so make reset. | Assembly stations of CH03 | Dust seal problem |
Found height adjusted | Jerk Testing | Cap gun problem. |
So fitting properly tightened. | Assembly stations of CH03 | air Leakage |
Manually based positioning d1. | Durr Ultrasonic | Basket base position problem |
Checked and wheel guard sensor setting d1. | Studer Favorit | Wheelguard problem |
found coolant nozzle Blocked. Cleaning d1 | ELB Wheel | Job burning mark. |
Machine restarted | Studer | Door problem. |
sensor setting done. | Studer 1 (450) | Grippers sensor problem. |
Checked and key replaced. | Studer Favorit | Door key broken. |
Grieper alignment setting d1. | Studer 1 (450) | Gripper job stuck problem. |
Cleaned PT line filter | Test Rig H1 & H2 | Relief pressure high low pt line filter choke. |
Cleaned PT line filter | Test Rig G2 | Relief pressure high low pt line filter choke. |
Fixed torque gun from line 5 to line 6. | Durr Ultrasonic | To fix torque gun. |
Homing d1. | Nissin | Job stuck. |
Fixture properly set. | Durr Ultrasonic | Basket in out fixture broken. |
Found suction filter chok so cleaned the filter. | Studer | Chiller pump not working properly. |
Changed with new 1 | Test Rig D | Stud broken |
Checked all them capacitor connection connected neutral to star and then found that wire is not properly connected. So connected them and relay changed with new 1 | Jerk Testing | Indian motor not rotate |
Changed sensor because found that damaged | Assembly stations of CH02 | Emergency ball absent alarm came. |
Changed bag filter and wire filter. | Nissin | Pressure not developing. |
Pipe interchanged | BVLINE Assembly Station(Single Stage) | Air leak cycle not start |
Properly door locked. | Test Rig E1 | Door not looking |
Weekly pm completed. Some PM point spending. | Test Rig G1 & G2 | Weekly PM |
Weekly pm completed. Some PM point spending. | Nissin | Weekly PM |
Checked relay found that relay continuously on so removed that relay and interchanged with new | Test Rig G1 | Motor rotating continuously. |
sensor setting done. | Assembly stations of CH04 | Emergency ball absent alarm |
Weekly pm completed. Some PM point spending. | Cleantech | weekly pm |
Weekly pm completed. Some PM point spending. | Piston Coining | weekly pm |
Return line filter cleaning | Test Rig D1 | Pt line pressure high |
Manually operated base position of basket | Durr Ultrasonic | Basket stuck |
Maintenance interval alarm reset and cycle started | Durr Ultrasonic | Maintenance interval B alarm |
All sensor cleaning d1 | Stahli S/F Grinding Machine 2 | Production hood alarm |
Checked basket properly not locked by operator. so MCB released and manually operated base position basket. | Durr Ultrasonic | Conveyer Motor tripped and basket stuck |
check cable disconnected press button so cable soldering d1 | Assembly stations of CH02 | Assembly line 1st station pressure relief valve gun not working. |
Torque increased manually. | Assembly station 1 | check valve gun torque low |
Found clamping sensor not on so sensor adjustment d1 | Test Rig D1 | Clamping error. |
Found MPCB trip so released and also son foam on water. So suggested to add deformer. | Durr Ultrasonic | Work tank to FT 1 time exceeded |
Scanner restarted. | Assembly station 3 | Scanner not working |
Found error and door locking unit so machine restarted. | Test Rig G2 | Door lnot lock |
3 time setup changed | Test Rig E1 | Set up to be change |
Weekly pm completed. Some PM point spending. | Studer | Weekly PM |
Weekly pm completed. Some PM point spending. | Deburring Machine | Weekly PM |
Checked flood tank 1 at minimum level. So water filling d1 | Durr Ultrasonic | Cycle not start |
Mainline hydraulic filter cleaned. | BVLINE ECO 80 Test Stand | Contamination valve high |
Level indicator replaced | Studer | Coolant level indicator to be replaced. |
sensor adjustment d1. | Assembly station 3 | Dust seal sensor disturb. |
sensor adjustment d1& teaching d1 | Assembly station 3 | Dust seal sensor disturb. |
Bearing replaced an alignment d1. | ELB Rim | Cutting wheel bearing replaced. |
Checked and flow set. | ELB Rim | Coolant flow problem |
Gripper replaced an alignment d1. | Studer 1 (450) | Job alignment problem |
Air FRL replaced | Studer Favorit | Air leakage |
Machine restarted | Studer | Emergency alarm came |
Checked cable faulty replaced cable | EMAG Rim | Z axis motor megar check |
FRL unit replaced. | EMAG Rim | Air leakage from FRL unit |
1st shifts pending PM completed. | Assembly stations of CH02 | Plan work |
Gun not operate so found relay faulty changed the relay | Assembly stations of CH02 | Screw tightening gun problem. |
Air leak station problem found master job ok so found setup not properly adjusted. | Durr Ultrasonic | Air leak problem |
Unloading side basket not going downside, so taking manually working ok. | Cleantech | Unloading side. Convoyer problem. |
Unloading door problem so manually recovered. | Studer | Unloading door problem |
Found door not close so close door manually and started machine. | Durr Ultrasonic | Emergency active |
so water top up d1. | Studer 1 (450) | Oil separator problem. |
Checked and found machine stuck during cycle time due to said axis vibration. So make velocity valve decrease after that working. OK | Centre Lapping | Z- Axis vibration problem |
Found reed switch not working. In open time. So adjust reed switch taking trial. OK, | Cleantech | Dresser not working. |
Downside reed switch not working. So adjusted | Piston Coining | Door problem. |
Stopper properly tightened | Durr Ultrasonic | Basket stuck. |
Found x axis encoder cap removed, but not found dirty but yet clean and trial bending. | Kapp Rim | X axis problem |
Cleaned filter | Test Rig G2 | PT line filter choke |
Cleaned filter | Test Rig H2 | PT line filter choke |
Oil separator pump making noise, so found bolt stucked inside pump. So cleaned pump | Durr Ultrasonic | Process cicuit broken/ Trip |
FRL unit fitted properly, | Durr Ultrasonic | Need to fit FRL unit on torque Gun |
Repaired Gun | Assembly stations of CH06 | Need to repair |
SO checked & manually recovered | Cleantech | Job Stuck |
Manually recovered | Nissin | Job height detection sensor problem |
Manually restarted then setting done, | Assembly stations of CH04 | Height sensor problem |
Relay replaced | Assembly stations of CH02 | Pressure relief gun stuck repeatedly |
Found tail stock barrel movement hard, so tail stock servicing done, | Studer Favorit | Tail stock not operated |
Manually recovered basket & handle tightened with cable tie. | Durr Ultrasonic | Basket stuck |
Handle removed from SS-03 klein but SS-01 machine not fitted because SS-01 klein machine N/A for production side. ( Kept on dept) | Klein 2 | Machine handle replaced with SS-01 Klein |
Checked & found bolt stuck inside pump housing, removed the bolt. | Durr Ultrasonic | Oil separator spray pump continiously tripping |