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Taking in job mode and movement all axis after that trial taken in auto cycle machine working. Okay | Kapp Wheel | X- axis problem |
Checked and found gun Bolt missing so fitted new Bolt. , | BVLINE ECO 80 Assembly | Screw tighting gun problem |
Waterline filter cleaning done. | Nissin | temperature problem |
Manually separated the water from tank 2. | Durr Ultrasonic | Tank 2 exceed |
Clutch assembly dismantled then tightening done. | Test Rig D2 | RPM problem |
Found flow control is ok, but the single acting valve not working because of leakage. So new valve fitting done. | Cleantech | Cylinder not operating proeprly |
Tightned the valve , then no leakage found. | Nissin | Leakage from filter |
Model not subdriving so changed the model. | Test Rig G1 | Neutral problem |
Found that the valve not operate properly. So new valve fitting done. | Test Rig F2 | Servo fault |
Torque gun reverse forward section jammed. So not able to use. change it with new one fitting done | Test Rig E2 | Torque gun problem |
Manually released the job. Then found that the hydraulic is not on. So manually turned on | Jerk Testing | Job clamping stack problems. |
Manually setting the sensors. | Assembly stations of CH04 | Dust seal sensor problem |
Fixture mounting disturbed. So need to plan it to proper mounting new plate and bolts fitting . | Assembly stations of CH02 | Spool set fixture notch problem |
Cleaning the suction filter | Test Rig C | Oil overflow problem |
Setting the sensor manually done, | BVLINE ECO 80 Test Stand | Job pressure sensor problem. |
Manually restart the machine. Then reset the fault. | Test Rig G2 | Door sensor problem |
After observation found the X axis motor from kapp rim and fitted on kapp wheel. After interchanging the motor alarm shifted after as it is, and Rim machine handover to production. Wheel X axis motor removed and kept in maintenance room. | Kapp Wheel | 003 Alarm coming |
F2 Tubelight connection done. F1 pending. | Test Rig F1 & F2 | Tubelight reverse |
sensor setting properly | Centre Lapping | Sensor problem |
Increased the pressure manually. | PV Assembly & Leak Testing | Pressure problem. |
Manually operate the sensor setting done. | BVLINE ECO 80 Assembly | Temperature increase problem |
Loosen mounting bolts and alignment done properly. | Bolt torquing (Assembly Station) | Pin bolt stuck-up |
PLC MCB off & | Test Rig C | PLC communication scanner problem. |
Found that wrong model master , That's why happened. | Bolt torquing (Assembly Station) | Torque gun not fitted. |
Changed start button box | BVLINE ECO 80 Assembly | Start button damaged found. |
Torque setting done. | Durr Ultrasonic | Torquing gun not getting proper torque |
Photosensor cleaning done. | Studer | Door not open alarm came. |
Found that cobot job not decline so manually declamped it. | Cleantech | Machine not at home position came. |
Pressure set as per range. | PV Assembly & Leak Testing | Pressure set as per range. |
Two side wire ropes safety door fitted. One side lock not present. | Studer | Door rope not working. |
Bush changed | Assembly stations of CH04 | Job not ok alarm came. |
Safety curtain was disturbed so adjusted it. | Deburring Machine | Cycle not start |
Adjusted height | Test Rig F2 | Cap Torquin height problem. |
So checked and found dust seal sensor setting done | Assembly station 2 | Dust seal not present |
HMI restart | Assembly station 3 | Hmi software is hanging |
as Production recruitment sensor removed. | BVLINE ECO 80 Test Stand | Job present sensor removing work |
Checked and found Convoyer MCB trip. So removed trip | Durr Ultrasonic | Conveyer not start |
Found pilot filter chocked so removed filter and new filter fitting done | Test Rig F2 | Imbalance DPS and QP DPS value variation |
Found new M5 nut & bolt fitting done. | Durr Ultrasonic | Convoyer stopper mounting remove. |
According to production team proximity referencing done and setting done | Kapp Rim | Proximity malfunctioning. |
Checked and found the temperature increasing done. So we are checked the temperature sensor and cleaning done | ELB Rim | Temperature issue |
So oil cap removed and cleaning done. | ELB Rim | Tellus oil cap not clean. |
Checked and found station 2 software issue, so machine restarted, | Assembly stations of CH02 | Station two scanner not working. |
Remote cap and properly cleaning done. Then refitting done | ELB Rim | Tellus v-15 oil tank cap cleaning work. |
Safety curtain position was disturbed so aligned properly | Assembly station 4 | Safety cutain checking. |
Checked and found the PC power supply is not coming. So Switched the socket of supply. | BVLINE Test Stand A(Dual stage) | PC not working. |
Found the clamping fixture is not fixed properly. So clamping fixture tightening done. | Test Rig A | Clamping fixture is not working. |
Tube light connection done as per production recruitment. | Test Rig F1 | Tube light connection issue |
Pressure setting done | Piston Coining | Pressure problem. |
Checked & new dauty washer fitting done, then oil top-up done. No leakage currently. | BVLINE PVG Test Stand | Oil leakage problem |
PC restarted. | PDI Assembly & PDI Packing CH01 Line 1 | PC on turning on. |
Sensor damaged so faulty sensor replaced with new one | Dust Seal | Ball absent sensor not working |
Socket fixed by Fevi-quick. | BVLINE PVG Test Stand | connection socket damaged |
Found many problems are there. so, at first, changed 5 nos of relays. Then found that LAN cable problem. Then changed the extension board. New board fitting done. Then New LAN cable fitting done. Then finally, problems solved. Trial taken ok | Test Rig B | Oil overflow from seal |
Air pressure was too high so one flow controller fitting done and adjusted flow | Test Rig E2 | Torque gun air flowing problem. |
Founded sensor hangs so restarted the total machine, Problem solved. | Test Rig G2 | Door sensor problem |
Manually setting the gun height and torque done | Test Rig F1 & F2 | Torque gun height and torque problem. |
Top up done of lubrication oil | Cleantech | Lubrication oil level low. |
After inspection found that the oil leakage from the telescope below cover. so after opening the bellow cover, we found that the oil is not draining because of the drain hole is jammed by sludge. So after cleaning all the drain points, we cover the below cover and fitting with sealant so that leakage not happen Then handover machine to production. M/C Under observation | ELB Rim | Oil leakage problem |
We found that the key stuck with cover. So the key recovered by lossing bolts and it not working. So after setting it properly | Studer | Door not close problem |
Safety door properly not locking because of alignment disturbed so properly alignment done. | Test Rig G2 | Safety door properly not locking at cycle time. |
Checked & found brush shaft not fitted properly. So new grub screw fitted and properly tightened. | Deburring Machine | Small brush not moving |
Checked clamping sensors are disturbed and one sensor damaged. So new sensor fitted and properly setting done | Test Rig B | Job clamp declamp problem. |
Spline shaft grub screw properly tightened | Test Rig G2 | Spline shaft loose. |
Checked and found drive error. So error reset. | Studer | Cobot stuck |
Checked and found safety curtain alignment disrupts so properly fitting done. | BVLINE PVM Assembly | Safety curtain problem. |
Checked index degree cable cut so rejoined the cable. favourite machine lower cylinder not forwarding so we checked inputs found okay, but yet machine restart S33 machine door open close signal missing so again machine restarted. | Studer | Cobot stuck |
So checked and pressure line filter cleaning done | BVLINE ECO 80 Test Stand | Pressure filter choked |
New M4 bolt fitting done. | Assembly station 2 | Spool fitting assembly cylinder guard bolt missing |
Checked and found door position disturb, clips Bolt missing. So new Bolt properly fitted | Test Rig B | Door not closing properly |
All nozzle removed and cleaning done. Then fitted properly. | Cleantech | Nozzle cleaning work |
Checked & found fixture bolt properly tightening done. | Assembly station 2 | Fixture bolt loose |
DPPS Line valve Faulty, so replaced valve. | Test Rig F2 | Imbalance DPPS bar pressure not achived |
Checked and found sensored not working so adjsuted sensor properly. | Assembly stations of CH04 | Clamping and declamping problem |
Checked and found float switch not working, so fitted new float switch. Then trial taken, but machine not running. So under observation, handover to second shift. | Kadia 40 | Float switch problem |
Checked and found door not opening during cycle end time. So manually door opened after . | Studer Favorit | Door problem |
Homing position problem found over troubled. So set limit switch | Deburring Machine | Over trouble problem. |
Checked & found temperature problem. so manually recovered | Test Rig F1 & F2 | Temperature problems |
Clamping gripper sensor changed | Nissin | Clamping problem. |
SO nozzle set machine ok. | Cleantech | Job not cleaning properly. |
Sensor cleaning done | Stahli S/F Grinding Machine 2 | Protection hood problem |
Replaced with F1, F2 interchanged the pumps. Trial pending. | Test Rig E1 & E2 | Shock valve pump problem. |
Replaced with E1 E2 interchanged the pumps. | Test Rig F1 & F2 | Shock valve pump problem. |
Manually job declamping done. | Cleantech | Unloading clamping problem. |
Manually setting the pressure | Piston Coining | Pressure setting problem |
Manually adjusted the sensor. | Test Rig D1 | sensor setting problem. |
filter cleaning done | Test Rig F1 & F2 | Tank pressure high. |
Manually set the pressure. | Piston Coining | Pressure setting problem |
Manually released the trip. | Cleantech | Spray pump trip problem. |
Changing the shaft with new one, fitting down. | Test Rig C | Shaft twist problem. |
Using new bolts retightened the sensors. | Stahli S/F Grinding Machine 2 | sensor lose |
Manually controlled the door opening. | Cleantech | Loading side door not open. |
Ngc reset done. | ELB Rim | Cycle not a start. |
Cleaning done the scanner then restarted the machine. | PDI Assembly & PDI Packing CH01 Line 1 | Scanner not working. |
Manually done the unloading. | Cleantech | Unloading problem |
All sensor cleaning done. Then trial taken but problem is repeating again and again. | Stahli S/F Grinding Machine 2 | Protection hood problem |
Manually setting the height of torque Gun | Test Rig G2 | Torque gun height problem. |
Manually set the pressure. | PV Assembly & Leak Testing | Pressure adjustment problem |
Found drain motor mounting is loose so bolts properly tightened. | Test Rig H2 | Drain motor mounting loose |
Old hose pipe removed and new pipe fitted. | Test Rig F2 | Hosepipe fiting work |