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Flow meter set & continuosly observing. ( Why coolant stops) | ELB Rim | Cycle running time coolant not coming |
Emergency pressed by operator, so released switch then ok. | Assembly station 1 | Cun not running |
Machine abnormal error reset done, then trial found ok. | Nissin | Machine cycle not starting |
Filter cleaned | Test Rig F1 & F2 | PT line filter pressure high & hydraulic oil temperature high |
Utility side conpressor tripped, so temperature rised. Trip recovered then temperature decreased. Then handed over to production. | ELB Rim | Chiller temperature high |
Utility side conpressor tripped, so temperature rised. Trip recovered then temperature decreased. Then handed over to production. | Micromatic Grinding | Chiller unit fault |
All sensors cleaned then cycle started. No alarm coming | Stahli S/F Grinding Machine 2 | Protection hood mechanically off |
Interchanged scanner with jerk test machine ( Ramesh sir's instraction ) | PV Assembly & Leak Testing | Scanner not working |
Checked reed switch position, adjusted it then pallet present sensor removed & cleaned & machine restart. | Centre Lapping | Cobot not operate & conveyor pallet not stop |
Checked input 73.1 & another input found ok then checked coil resistance, found ok. Need to check further. | ELB Rim | Coolant off in running cycle |
Pumping process done, then added deformer | Durr Ultrasonic | Work tank to FT.1 time exceed |
Checked for leakages & valves then interchanged flow meter with Test stand A, but problem not solved. Then only flow meter again interchanged with original flow meter of machine. | Test Rig F2 | Slipage variation |
Work chamber alignment in center & manually recovered. | Durr Ultrasonic | Basket stuck in work chamber |
Work chamber cleaned then added deformber in water & maintaned water level in tank | Durr Ultrasonic | FT 2 to work tank fill time exceeded and oil separator over. Full alarm |
Manually recovered | Durr Ultrasonic | Base positioning not done. |
Checked all rails & adjusted, but problem not solved so marked pallet and faulty pallet removed | Centre Lapping | Pallet stuck |
Checked clamping sensor set machine ok. | Centre Lapping | Pallet clamp problem |
SO unloading job removed & machine properhome position done. Machine ok. | Cleantech | Home position problem |
PLC restart then machine ok. | Dust Seal | Belt absent problem |
Found without job cycle started by operator, so job holding tool not recovering. So manually recovered | Deburring Machine | Without job cycle machine started. ( Operator mistake ) |
Removed manually | Durr Ultrasonic | Basket stuck up. Conveyor stuck |
Manually set the sensors then conveyor moving properly, | Centre Lapping | Conveyor sensor problem |
Manually set the sensors then sensor connection problem solved. | Assembly stations of CH01 | Ball not present alarm |
Manually done the movement | Kadia | Filter paper not moving |
Found that the return line filter stuck, then cleaning done | Test Rig G2 | Oil over flow |
Manually done the declamping | Cleantech | Job declamp problem |
New sensor fitting work done | Stahli S/F Grinding Machine 2 | Sensor wire broken |
Manually tightened the sensor then setting properly done, | Assembly stations of CH02 | Sensor loose problem |
Dismentaled all hydraulic lines then retightened then pipes with seal, so out 0f 12, 5 nos done, then other handover to 2nd Shift. | BVLINE PVG Test Stand | Oil leakage problem |
Interchanged the sensors then properly alignment done of sensors after that restarted the machine. | Test Rig G2 | Door sensor not working |
Changing one connection just lock the line and dismentaled that line | Studer | Pneumatic connections change |
Machine running continue with observation, found coolant tank side pressure gauge variable 8 am to 12 PM, 12 Bar pressure 12PM to 3 PM - 9 Bar pressure | ELB Rim | Coolnat flow problem |
Original handle fitted & trial taken OK. (SS-03 Klein machine Original handle ) | Klein 1 | Original handle fitting work |
Found ball feeder cycle not completed, ball feeder cycle complete then problem solved. | Assembly stations of CH02 | Spool set clamping problem |
When machine started tehn same noise came, need to chaked further( X Axis motro interchanged ) | Studer 1 (450) | Noise came from X axis |
Checked al reed switch position & sensor trial taken found ok. | Centre Lapping | Cobot stuck |
Checked all emergency switch & reset switch & interchanged relay | Test Rig D2 | Drain motor not operate & not rotate in two direction |
Changed set up & | Assembly stations of CH03 | Set up |
Checked door alignment and machine restarted | Test Rig G1 & G2 | Door locking problem |
Checked sensors, found that some time not setting, so cleaned it | Studer | Pallet not stop |
Found that oil stuck in proxy cable so cleaned the sensor | Studer | Two conveyor stuck |
Manually basket removed & then again shift | Durr Ultrasonic | Basket not going properly |
Sensor adjusted & | Studer 1 (450) | Pallet stuck |
Checked all sensors working manually and then locking sensors reed switch adjusted | Deburring Machine | Cycle continuosly run |
adjusted sensors | Assembly stations of CH01 | Ball not came alarm |
Checked all conditions then checked photo sensors | Assembly stations of CH04 | Conveyor not operate |
Coolant pump fitted and rotation checked | Studer | Coolant pump fitted |
Return line filter cleanned | Test Rig H1 & H2 | Tank pressure high |
Topup done 55 Liter, | BVLINE Test Stand A (Single stage) | Hydraulic oil level low |
Topup done 1 Liter, | Kadia | Lubrication oil level Low |
Pressure regulator installation done. | Test Rig F2 | Pressure regulator to be installed |
Pressure regulator installation done. | Test Rig G1 | Pressure regulator to be installed |
Pressure regulator installation done. | Test Rig G2 | Pressure regulator to be installed |
Manually recovered | Studer 1 (450) | Pallet stuck |
Manually recovered | Cleantech | Conveyor over travel and unload problem |
Water topup done | Durr Ultrasonic | FT 1 Water level low alarm |
Setup changing done | Test Rig E1 & E2 | Setup to be changed |
SO manually base position set | Durr Ultrasonic | Basket stuck |
Gun replaced | Test Rig B | Capping gun faulty |
Found basket manually recovered & base psoitioning done, | Durr Ultrasonic | Basket stuck |
Found tank pressure filter choked, so cleaned filter | Test Rig H2 | Tank pressure high/low alarm came |
Hydarulic pressure manually decreased to 39bar. | BVLINE PVM Assembly | Hydraulic pressure setting |
Oil top-up done. | Test Rig D1 | Oil level low |
Oil top-up done. | Cleantech | Lubrication oil level low |
Tank line filter cleaning done. | Test Rig F1 | Tank pressure low |
Checked & machine proper home positioning done. | Cleantech | Cycle not start |
Found transfer basket in not going to forward & reverse because work chamber not at home position. So manually homing done. But machine under maintenance. Pending | Durr Ultrasonic | Transfer not goinf to Forward & Reverse |
New pipe fitting done. | Stahli S/F Grinding Machine 1 | Air pipe leakage |
Machine restarted | ELB Wheel | VDI signal problem |
Caping gun adjusted | Test Rig F2 | Caping Gun problem |
Sensor setting done. | Assembly stations of CH01 | Poka Yoka not working |
PC restarted | Assembly stations of CH01 | Software problem |
Accorning to checksheets PM Done | Test Rig G1 & G2 | Monthly & other PM activity |
Accorning to checksheets PM Done | Studer | Monthly & other PM activity |
Accorning to checksheets PM Done | Test Rig D | Monthly & other PM activity |
Accorning to checksheets PM Done | Test Rig F1 & F2 | Monthly & other PM activity |
Electrical points completed. ( Pending ) | Test Rig G1 & G2 | Monthly & other PM activity |
Completed PM points as per date. | Studer | Monthly & other PM activity |
Completed PM points as per date. | Studer 1 (450) | Monthly & other PM activity |
Pending points completed. | Cleantech | Monthly & other PM activity |
Found motor taking 2.0 A current & overload realy set to 1.8 A. So set relay on 2.4 A, after that motor not tripping till 11:30 PM. | ELB Wheel | Coolant off problem |
All PM completed & some electrial PM points pending earlier also completed. | Studer | M/Q/HY/Y PM activity |
All PM completed & some electrial PM points pending earlier also completed. | Studer | M/Q/HY/Y PM activity |
All PM completed & some electrial PM points pending earlier also completed. | TOOL ROOM Tshudin | M/Q/HY/Y PM activity |
All PM completed & some electrial PM points pending earlier also completed. | Test Rig D | M/Q/HY/Y PM activity |
Checked at Hydraulic valve replaced then trial taken ok. 2-3 hydraulic vale replaced. | Test Rig F2 | Slipage QT variation problem |
Portable chiller hose pipe removed and electrical connection removed. Then kept on place | Studer | Portable Chiller removed and kept on place. |
New filter paper provided, | Nissin | Collant filter choke |
New filter paper provided, | Cleantech | Filter paper empty |
Machine restarted | Test Rig G1 | Door locking problem |
replaced flow meter | Test Rig C | QCF flow meter replaced |
Maintenance QE reset done with maintenance key | Kadia 40 | Maintenance QE full |
Found LAN cable problem, so reconnected cable & PC restarted, | Assembly stations of CH02 | Software problem |
Broken basket temporarily tightened with cable tie. | Durr Ultrasonic | Basket stuck |
Both mahcine's hydarulic filters cleaning done. | Test Rig G1 & G2 | Pressure high/low alarm come |
Found M-6 bolt is slipping, so new bolt fitting done, | Test Rig H1 | Caping gun height not properly set |
Found relay faulty, so replaced relay | Test Rig H2 | Motor not rotating in reverse direction |
SO removed trip & | Durr Ultrasonic | Transfer con trip |
Pound 24 Volt DC supply coming properly, but light not working. And checked and spare light not available. So removed light from machine and kept in department. | Studer 1 (450) | Light not working |
Found conveyor stuck, so reset done. | Studer | Job conveyor not working |