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Show cut filter paper and manually rotating done | Cleantech | filter paper stocked in rotating wheel |
Found PLC error coming so reseted error | Assembly station 3 | V-port module not running. |
Found manually declamped job. | Test Rig A | The job not declamp |
Found the E1, E2 & F1,F2 valves interchanged in shift A so trial taken then machine handovered to production team. | Test Rig E1 | Trial pending |
Found the coolant is not coming because coolant filter was choked . All 14 nos coolant filter removed and replacement done. | ELB Rim | Coolant is not coming |
Checked and found cleantech machine conveyor is not working. Then we manually forward/reversed movement of conveyor | Cleantech | Conveyer not working |
Checked and found the spray pump resistance is okay but contractor single phase So we changed conductor. Ah, | Cleantech | Spray pump is not working |
Found coolant flow fault so found filtered jam so changed filter | ELB Wheel | Coolant flow fault problem. |
Found coolant flow fault so found filter jam so changed filter after that machine ok. | ELB Rim | Spindle motor flow switch fault |
Checked and found sensor not working so adjusted sensor | Kapp Rim | Door problem. |
Checked and found clutch assembly bolt loose. So tightened properly. | Test Rig H1 | Neutral problem. |
Checked and found sensored not working so adjusted sensor | Assembly stations of CH03 | Bolt torquing problem. |
Checked and found Kobot stuck & not working. So manually recovered. | Cleantech | Cobot not working. |
Checked and found left hand side door push button damaged. So replaced with new button | BVLINE PVG Assembly | Push button damage. |
Checked and found temperature increasing, so manually recovered. | Test Rig D | Temperature problem. |
Machine not working because of homing problems. so job removed from plate after that machine taken to home position | Kadia | Homing problem |
Motor protection behind sensor changed and teaching done. | Stahli S/F Grinding Machine 1 | Motor protection sensor changed |
Cheek and found torque problem So adjusted torque | Test Rig G2 | Bolt torquing gun problem. |
Replaced job present sensor | Piston Coining | Job present sensor faulty |
Checked & found that tool is bend, so supervisor says changed later. | BVLINE ECO 80 Test Stand | Tool not fiting in job |
Wheel off & pressed door and Also checked alignment. | Studer | Door not open alarm came. |
Pressure set manually | Piston Coining | Pressure problem. |
Removed PIN & fitted M3 nut bolt | Test Rig F1 | Bolt broken |
Adjusted height & | Test Rig F2 | Torque gun height problem. |
Broken stud replaced with new one. | Test Rig A | Stud broken |
So sensor setting done properly | Dust Seal | Dust seal not properly fitting |
Manually pressure setting done. | Piston Coining | Pressure problem. |
Set up changing done. | Test Rig E1 & E2 | Set up change. |
Coupling properly tightened | Test Rig H1 | Spline shaft noise. |
Manually homing and the clamp first | Cobot of Studer | Protective alarm came. |
Checked AC incoming supply found ok, but E 2 .1. PLC IP not on. So temporarily bypassed | Stahli S/F Grinding Machine 2 | Panel AC A01 & A17 alarm came. |
Found that PT 100 sensor not properly deep so adjusted sensor | Test Rig D | Temperature problem |
Adjusted sensor and changed pallet script, which is stuck | Studer 1 (450) | Pallet stuck |
Manually recovered | Cleantech | Unloading time abort alarm game |
Manually released water from filtered. Then found temperature little bit decreased But then increased again then found that oil level is low. So top up the oil then checking sensors. But temperature uptown happens. So problem pending | Test Rig D | Temperature problem. |
Adjusted the sensors, then found that the alignment of the stopper is not okay. So corrections made to the alignment done. Then again, clean up and setting of the sensor done. | Centre Lapping | Sensor problem. |
Fixture setting manually and properly | PDI Assembly & PDI Packing Line 2 | Bolt torquing issue. |
So cleaning the filter, then refitting it | Test Rig F1 | Pressure not increase. |
Manually restarted the machine & released alarm. Then restart the machine again | Kadia | Homing problem. |
Manaually restarted the cobot, then found the feed is high. Then manually lowered the feed & restarted. | Studer | Cobot stuck. |
Manually done the tank operation, then base positioning done. Then problem solved & cycle started in Automode. | Durr Ultrasonic | Cycle start problem. |
Top-up done 30 litres bondrite oil given to EMAG Machine. | EMAG Rim | Oil not available. |
Checked & found temperature goes 23 degrees & found utility side problem. Told them, and they corrected the temperature | Stahli S/F Grinding Machine 1 | Temperature problem. |
Checked and found some jobs burning issue due to coolant not fall properly on job. Adjusted coolant nozzle | ELB Wheel | Job burning problem |
Checked then found baskets not going properly in auto mode so taken manually and basket entered properly. | Durr Ultrasonic | Basket stuck problem. |
Checked & found tank 1 filter clogged ,so replaced with new filter. | Durr Ultrasonic | Tank 1 filter clogged. |
Checked & found pc not start because CPU is not on, so turned on CPU then started pc . | Store Punching Machine 1 | PC not start. |
Found barcode problem, so printed new barcode & provided, | BVLINE PVG Test Stand | Scanner not working |
Checked and found pressure not set as per job recruitment. So pressure setting done | Piston Coining | Hydraulic pressure problem |
Cleaned sensor | Stahli S/F Grinding Machine 1 | Protection hood alarm. |
Checked & found RHS port pressure not developed problem. | BVLINE Assembly Station(Single Stage) | RHS port pressure problem |
Found stud broken, so replacement work not completed, Handovered to 2nd shift. | Test Rig H1 | Stud broken |
Check and found motor spline shaft grub screw loose. So tightened properly. | BVLINE ECO 80 Test Stand | Motor spline shaft problem |
Job present sensor malfunctioning sensor replacement done | Cleantech | Lifter falling problem. |
Heat exchanger line filter jam so filter cleaning done. | ELB Wheel | Oil temperature high 26.5 degree |
Capping gun pneumatic straight connector fitting done. For trial operator required. | Test Rig G1 & G2 | Capping gun pneumatic connector replaced |
Restarted machine . | Test Rig G2 | Door not open & not declamp |
Manaully declamped | Test Rig G2 | Declamp issue |
Changed bolts | Test Rig G1 | Axis bolt is broken |
New machine trial taken, which is 10A load. So trip recovered | PDI Assembly & PDI Packing CH01 Line 1 | MCB tripped |
Return line filter cleanned | Test Rig C | Tank pressure problem |
Cleaned sensors | Stahli S/F Grinding Machine 2 | Cycle start problem. |
CHecked door alignment and then restarted machine. Problem not solved so removed connector then reconnected them | Test Rig F2 | Door locking problem |
Proper alignment of switch done | Test Rig E2 | Door open problem came |
Set clamping force | Studer 2 (451) | Job not declamping properly. |
Manually collected | Cleantech | Job fall |
Checked belt, then removed assembly found that bearing not moving properly So changed bearing and belt, then fitted properly | Stahli S/F Grinding Machine 1 | Vibration coming from cooling unit. |
Checked and found alignment problems so properly alignment done. | Stahli S/F Grinding Machine 1 | filter motor 2 trip. |
Found emergency switch pressed on coolant panel removed emergency | Studer 1 (450) | Coolant flow fault. |
Checked & found job holding fixture damaged , so tighten properly | Centre Lapping | Job isn't clamping properly |
Manually recovered | Bolt torquing (Assembly Station) | Clamping problem. |
Checked & found element fixed on wrong place, so proper placing done. | Cleantech | Cobot's auto cycle, not working |
When visited at location, no problem found. | Assembly stations of CH03 | Hooter on without any reason. |
Checked and found machine on hard limit. So manually recovered. | Assembly stations of CH02 | Auto cycle stuck |
After opening the cover using Allen key then found a job and returned it to operator. Then more trial taken, but no more falling happening . | Cleantech | Jobs falling. |
Checked & found the air leakage, then cut the pipe and rejoined. | Stahli S/F Grinding Machine 1 | Air leakage problem. |
They don’t give us new mouse. So due to that mouse is damaged, they said that changed it with E1. So E1 machine's mouse fitted to E-2 done. Now, E1 machine don’t have any mouse. | Test Rig E2 | Mouse not working |
manually opened the door then Released the alarm then auto mode turned on. | Cleantech | Unloading side door stuck. |
Sensors cleaning done | Stahli S/F Grinding Machine 2 | Protection hood alarm |
All points closed. | Test Rig B | Monthly / Q/HY/ Yearly PM activity |
All points closed. | Knoll Coolant System | Monthly / Q/HY/ Yearly PM activity |
All points closed. | Knoll Coolant System | Monthly / Q/HY/ Yearly PM activity |
All pm completed as per check sheet and all pneumatic pipe and cable routing done. Extra cable and pipe removing done nozzle Properly cleaning done. | Cleantech | Monthly / Q/HY/ Yearly PM activity |
Pm competed as per cheque sheet | Studer | Monthly / Q/HY/ Yearly PM activity |
PM completed as per checksheet and belt is broken Condition, so replaced the belt. | Deburring Machine | Monthly / Q/HY/ Yearly PM activity |
So checked temperature sensor PT100 interchanged with Kapp wheel, but still same problem. So interchanged controller with Kapp wheel now machine under observation. | Kapp Rim | Chiller malfunctioning coolant side. |
So PM done as part checksheet points | Store Punching Machine 1 | Monthly PM need to be done. |
So PM done as part checksheet points | Piston Coining | Monthly PM need to be done. |
So PM done as part checksheet points | BVLINE ECO 80 Test Stand | Monthly PM need to be done. |
All electrical points closed. | Studer Favorit | Monthly PM need to be done. |
All electrical points closed. | Nissin | Monthly PM need to be done. |
All electrical points closed. | Kadia | Monthly PM need to be done. |
All electrical points closed. | Cleantech | Monthly PM need to be done. |
Some remaining PM from A shift completed & some pending. | Kapp Rim | Monthly / Q/HY/ Yearly PM activity |
PC connection done to UPS supply. | Teijo | PC connection work |
Checked & found the temperature controller unit setting done and again to 1 reedy board connector changed then controller setting done Machine handover to production team | EMAG Rim & Wheel | Temperature not proper. |
Checked & found the timing belt is broken because bearing and bush was damaged. And one proximity timing belt is faulty so fitted new proximity sensor. Replacement taken and begin trial is ok machine handover to production. | ELB Rim | Timing belt broken again and again. |
So checked and found PM completed as per checksheet. | Test Rig H1 & H2 | PM activity |
So checked and found PM completed as per checksheet. | Deburring Machine | PM activity |
All nozzles are cleaned, then refitting done | Cleantech | Nozzle cleaning work |