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Cobot restarted.
EMAG Rim
Kobot homing problem.
sensor properly positioning d1
EMAG Wheel
Pellet load unload side present sensor position missing.
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
ELB Wheel
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
EMAG Wheel
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Cleantech
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Durr Ultrasonic
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Durr Ultrasonic
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Assembly stations of CH06
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Studer 2 (451)
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
BVLINE PVM Assembly
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
BVLINE PVM Test Stand
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
BVLINE Nitrogen Gas Generator Unit
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Store Laser Punching Machine 1
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Klein 2
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Klein 1
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Studer
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
ELB Rim
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
ELB Rim
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Knoll Coolant System
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
EMAG Wheel
PM Activity
Loose connection found so tightened all connections
Teijo
Rotation trip alarm came.
Adjusted switch
ELB Rim
Door problem
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Cleantech
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Cleantech
PM Activity
Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets
Piston Coining
PM Activity
Changed motor
Test Rig G1 & G2
Drain Motor replaced activity
Property mounting d1
BVLINE Assembly Station(Single Stage)
Wall mounting problem
New CJC filter fitting d1 both F1 and F2
Test Rig F1 & F2
CJC filter replacement
Motor plate fitted, spindle housing fitted, spindle cooling and air pipe fitted with service engineer. (Alignment pending) new motor wire connection d1 and machine on backup taken by service persons.
EMAG Rim
Linear motor installation work
Changing d1 and given supply.
Emag China
Chiller unit removed
Removed accumulator and fitted seal and make Teflon properly trial Due to so handover to night shift person. Observed leakage
Assembly stations of CH04
Accumulator problem.
Changed DC unit and given supply. Trial pending due to operator not available.
Studer 2 (451)
DC unit problem.
Drain motor replaced.
Jerk Testing
Drain motor to be replaced
Drain motor replaced.
Micromatic Grinding
Drain motor to be replaced
Drain motor replaced.
KLEIN 3
Drain motor to be replaced
Drain motor replaced.
BVLINE Test Stand A (Single stage)
Drain motor to be replaced
Drain motor replaced.
BVLINE Test Stand B (Single stage)
Drain motor to be replaced
Checked thoroughly, but no leakage found.
Assembly stations of CH04
Accumulated leakage need to check.
filter retightened
Durr Ultrasonic
Vacuum pump oil leakage from filter
Valve retightened
Assembly stations of CH06
Valve lose of Air Dryer.
Pneumatic pipe dressed
Studer
Pneumatic pipe need to be dressed.
Top cover fitted
EMAG Rim
Top cover to be fitted
Knob provided.
Studer
Knob to be provided on FRL unit.
Job removed and again placed then wheel on
Studer Favorit
Wheel not on
Checked all incoming supply and then interchange power cable, then fitted again and turned on power button
Studer
Guage not operating
Checked and then found that limit switch plug not proper so connected them properly
Studer
Door open alarm came.
Compressor LP and HP reset, but problem not solved, then controller reset.
Studer
Compressor temperature high alarm.
Machine restarted.
Deburring Machine
Cycle not start.
Incoming supply of conveyor was not coming from main supply switched on.
BVLINE Assembly Station(Dual Stage)
Conveyer not start.
Changed photos sensor
Studer
Cycle not to start
Checked valve operating normally and then checked coil found ok. Then checked all pneumatic pipes. Then found that 1 tube pinched, normalized that
BVLINE Assembly Station(Single Stage)
Air leak not operate.
Manually recovered
Cleantech
Door not operating properly X24 alarm came
Checked all incoming supply then disconnected capacitor. But motor heating So connected capacitor and trial taken found ok, but need to check further.
Jerk Testing
Drain motor tripped.
Leakage motor removed and spear motor fitted and leakage test ok.
EMAG Rim
Leakage linear motor removed and spare motor fitted work.
System restarted and provided 6*6 PU fitting on leakage point.
BVLINE PVG Test Stand
Air leak not okay and system hang.
Found side cylinders reed switch not on. Slow movement of piston so new flow control provided.
Cleantech
Cycle not start
Hydraulic pressure adjusted.
Piston Coining
Door not open.
Manually recovered.
Studer 1 (450)
Component stuck in head and tail stuck.
Found MPCB trip so released and.
Studer
Mist collected not work.
Machine trays water drained by pump
Cleantech
Water overflow from tank.
Air leakage arrested
Deburring Machine
Air leakage.
Pump dismantled from machine and kept in maintenance office.
Studer
Coolant leakage from pump.
Sensor cleaned properly.
Studer
Door maintenance alarm.
Motor replaced with new
Test Rig H1
Drain motor running continuously.
Multiple time restarted found ok checked in manually coolant on ok.
Kapp Wheel
Coolant of alarm.
sensor replaced.
Assembly stations of CH02
Job present signal missing
Checked found neutral problem cable connected properly found ok.
PDI Assembly & PDI Packing Line 2
Conveyer not working
Restarted multiple time.
PDI Assembly & PDI Packing CH01 Line 1
sensor not working
Stud replace d1
Test Rig D1
Stud broken
Tankline filter cleaning d1.
Test Rig G1
Pressure high problem.
filter cleaning d1.
Test Rig F2
Imbalance QP.
Found cobot clamping problem. So manually recovered.
Cleantech
Cobot stuck
Found scanner not working so restarted and disconnected scanner cable and reconnected.
PDI Assembly & PDI Packing CH01 Line 1
Scanner not working.
Found do not lock properly so make machine reset. And machine shutdown d1
Test Rig H2
Door problem
Found sensor faulty so changed sensor.
Studer Favorit
Job present sensor faulty
Found Guage not reached position alarm came many times. Problem not solved Machine pending
Studer Favorit
Slide gauge not working.
Found machine stopped during cycle time. So make machine reset.
ELB Wheel
NC stop during cycle time
Found production hood alarm came so sensor cleaning d1.
Stahli S/F Grinding Machine 1
Production hood alarm came.
Found hydraulic oil level low so filled oil 9 litre.
ELB Wheel
Hydraulic oil level low.
Nozzle cleaning d1.
ELB Wheel
Coolant flow problem
check and reconnected the connector,
Store Punching Machine 1
PC not turned on
filter cleaning d1
Test Rig H2
Pressure to tank line filter choked
check and alignment d1 locking element cleaned properly
Test Rig G2
Door lock issue
So checked and tightened properly
Test Rig D
Drain motor spline shaft lose
Removed properly
Assembly station 2
Need to remove fixture
Adjusted accordingly
Bolt torquing (Assembly Station)
Need to adjust pin bolt present sensor.
Reset plc
Assembly station 3
Plc disconnect
null
Studer Favorit
Fume extractor not working. Rcps
Checked and adjusted flow
BVLINE PVG Test Stand
Right side door not open
Checked and restarted machine
Cleantech
Conveyer Motor Trip
Adjusted accordingly
Test Rig F1
Need to adjust bolt torque tapping gun
Adjusted torque, accordingly.
Test Rig E2
Needs to adjust lapping gun torque
Adjusted torque, accordingly.
Test Rig G2
Needs to adjust lapping gun torque
sensor setting d1, but problem repeated sensor replaced.
Studer 1 (450)
Conveyor job present sensor problem.
Found coolant level low. Cleaned tank dirty tank not transfer coolant. clean tank filter block clean filter
ELB Wheel
Coolant flow problem
Workpending
ELB Rim
Linear motor work
Return line filter cleaned
Test Rig D1
Pt high alarm
Tool replaced, but problem stil exixts. So old tool fitted and removed extra support material form fixture.
PDI Assembly & PDI Packing CH01 Line 1
Tool stuck in job
Checked all connections found 1 wire loose so retightened but problems still same then checked door operation formed doors servicing bracket loose so bracket retired
Kapp Wheel
Coolant flow alarm
Flow control interchanged and flow adjusted
Nissin
Pallet forward error.