output
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|---|---|---|
Checked & cleaned both E1 & E2 PT line filter | Test Rig E1 & E2 | Pressure relief cycle not ok |
Tightened properly | Assembly stations of CH03 | Need to tight bolt |
So checked & adjusted reed switch | Test Rig D1 | Clamping problem |
Restarted PC | Dust Seal | Software hang |
Filter replaced | Durr Ultrasonic | Tank 2 filter choke |
New sensor provided, | Test Rig A | Clamp sensor broken |
Emg ball not coming, checked ball feeder alignment disturbed, so set properly | Assembly stations of CH06 | Ball feeder problem |
Job present sensor disturbed, so sensor properly set | Deburring Machine | Cycle not start |
So manually taken basket to home position then auto cycle started. | Durr Ultrasonic | Cycle not start because basket is not at home position |
New belt fitted, | Stahli S/F Grinding Machine 1 | Belt broken |
Motor replaced | Studer 3 (452) | Spindle motor change |
Checked & found pneumatic valve's 6 bolt loose & o-ring missing. New o-ring fitted & bolts tightened. | EMAG Rim | Air leakage |
Fume extractor filter cleaned fx-6007 & rubber filters. | ELB Wheel | Fume extractor filter replaced as per plan work |
Indicator assembly removed & cleaning d1. Trial ok. | Studer | Level indicator was getting stuck. |
PM D1 | Studer 1 (450) | Monthly PM |
PM D1 | Studer Favorit | Monthly PM |
PM D1 | Kadia | Monthly PM |
PM D1 | Knoll Coolant System | Monthly PM |
PM D1 | Nissin | Monthly & quarterly PM |
PM D1 | BVLINE NGCT Big | Monthly & quarterly PM |
Greasing d1 then trial found ok. | ELB Wheel | Gauge level |
Sensor cleaning d1, | Stahli S/F Grinding Machine 1 | Protection hood alarm |
All points completed, except 2 points. Because m/c u/m. | Kadia 40 | Monthly PM |
Mist collector filter cleaning d1. | Studer Favorit | Filter clean |
Filter exchange d1 properly. | Studer 2 (451) | Filter exchanged with 451 |
Changed orientetion properly, | Studer | Cylinder orientation changed |
PM d1 as per checksheet points | Test Rig H1 & H2 | Monthly PM |
PM d1 as per checksheet points | Studer Favorit | PM activity |
PM d1 as per checksheet points | Kapp Rim | PM activity |
PM d1 as per checksheet points | Test Rig B | PM activity |
Changed shuttle valve but trial pending due to operator not available. | BVLINE Assembly Station(Single Stage) | Shuttle valve interchanged |
1 filter cleaned & 1 changed, | Test Rig E1 & E2 | PT pressure problem |
Arrested air leakage, | Durr Ultrasonic | Air leakage |
Manually recovered | EMAG Rim | Coolant temp too high |
Checked all, found that oil skimmer MCB is trip but operator said it’s a bypass. Then checked all | Teijo | Beeping sound came & cycle not start |
Teaching d1 & cleaning d1, | Stahli S/F Grinding Machine 1 | Protection hood alarm |
Checked all & reset PLC but problem not solved. So found bolt torque pin loose, so tightened. | Assembly stations of CH03 | PLC coummunication error |
Checke djob clamp reed switch signal found ok. Then checked pallet present sensor signal found ok then checked wheel protection cover cyclinder valve operation valve pressure adjust same problem found cylinder froward signal continious on checked PLC input & output found working ok. | Centre Lapping | Auto cycle stuck |
Cable connection d1, trial taken half hours found working ok, m/c under observation. | EMAG Wheel | Spindle lub unit control card need to reinstall |
Checked & tightened connections of motor protection hood bypass connection found working ok. | Stahli S/F Grinding Machine 1 | What motor not work properly |
Checked & found coupling key stuck. Key removed & fitted again then coupling declamping pressure set. | Test Rig A | Clamping problem |
Belt changed, | Deburring Machine | Belt broken |
PCU restarted | ELB Wheel | System hang |
Reassembled roller rail, | PDI Assembly & PDI Packing CH01 Line 1 | Conveyor roller broken |
Found torque range high | Test Rig G1 | Side port torque gun not stop |
Found 1 leg broken of conveyor. So attached. But need to properly work, on stand | PDI Assembly & PDI Packing CH01 Line 1 | unloading conveyor leg broke |
Power restarted, | Test Rig E2 | Door sensor not working |
Adjusted hyd pressure, | Assembly stations of CH03 | Hydraulic pressure low |
Oil top-up 2 ltr ( Shell tonna 68) | Cleantech | Lub oil level low |
Alignment problem setting properly d1. Then trial taken ok. | Assembly stations of CH03 | Leak test sensor not working |
So checked found basket stuck up so removed manually the basket then started the cycle. | Durr Ultrasonic | Basket stuck |
Manually opened closed d1 | Micromatic Grinding | Door not open |
Properly pump fittin gwork d1, | Durr Ultrasonic | Spray pump fitting work |
Checked & found light fused, so replaced with new, | Kadia | light not working |
Checked tank line filter cleaned | Test Rig E2 | Pressure problem |
Checked door locking sensor properly tightened | Test Rig E1 | Door locking problem |
Checked & setup changing d1 | Test Rig E1 & E2 | Setup change |
Wheel guard sensor properly set | Micromatic Grinding | Wheel guard problem |
Lubrication motor choke removed, | EMAG Wheel | Lub motor choke |
Found solenoid valve not ok, so changed with other 1 found at assembly line ( Spare valve ), | BVLINE PVG Test Stand | LHS Door not opening |
Setup changed. | Test Rig E1 & E2 | Setup changed as required |
Checked, found clutch assembly bolt loose, so clutch assembly properly tightened, | Test Rig F2 | Neutral problem |
Return line filter blocked, so filter cleaning d1 & fitted | Test Rig F2 | Pressure releif cycle not ok, tank pressure high |
SO fixture plate properly tightened | Cleantech | Job fixture plate loose |
So bracket bolts properly tightened | Piston Coining | Safety door bracket loose |
Checked found return line filter blocked, so filter cleaning d1 | Test Rig E2 | Tank pressure high alarm |
bellow cover measurement taken with supplier. | Studer | Below cover damaged |
Manually basket position corrected. | Durr Ultrasonic | Basket position disturbed. |
Dryer filter cleaned and ok. | BVLINE ECO 80 Assembly | Air pressure low |
Potentiometer setting set and fixed 24.5. | EMAG Rim & Wheel | Potentiometer problem rcps. |
Position adjusted machine parameter set. | Bolt torquing (Assembly Station) | 125CC down position problem |
Brush changed ok. | Deburring Machine | Brush change |
Position adjusted and trial taken ok. | PDI Assembly & PDI Packing CH01 Line 1 | Bolt position not match. |
Routing d1 | Assembly stations of CH02 | Wire routing issue. |
So checked machine base, & trial taken ok. | Durr Ultrasonic | WT to FT return time exceed |
Checked found leakage from tool bush so all Bush fitted properly, | BVLINE ECO 80 Test Stand | Air pressure low |
Leakage arrested the trial taken found ok. | EMAG Rim | Leakage from pipeline |
checked pipe connector damaged so change connector 1/4 x 10 fitted ok. | EMAG Rim | Aire leakage |
Proximity sensor faulty replaced with new trial token found working ok. | Studer Favorit | gauge in out not work. |
Plc restart alarm reset from plc land cable reconnect found working ok. | Assembly stations of CH03 | PLC communication error |
Door alignment on trial ticket found working okay. | Kapp Wheel | Door open problem. |
Door was loose tightened property d1 | Studer 2 (451) | Do not lock |
Changed d1 | Deburring Machine | Brush changed |
Checked manually all cylinder up found working okay | Piston Coining | Autocycle not work. |
Change the bolt found okay | Assembly stations of CH01 | Tool Bolt broken |
Alarm reset from OEM screen d1 found ok. | Assembly stations of CH01 | Hanging problem |
Alarm reset manually , Stil same problem the 50 un bag filter replaced | Durr Ultrasonic | Fill time exceed |
Alarm reset manually found ok. | Durr Ultrasonic | Fill time exceed |
Tightened with cable tie. Found ok | BVLINE PVM Assembly | Scanner body damaged |
Change d1 | BVLINE PVG Test Stand | Fixture need to change |
Drive alarm reset then trial found ok. | Centre Lapping | Electric axis fault |
Manually checked found working ok, system hang found , so restarted machine then found ok. | Test Rig F1 | PC keyboard & mouse not working |
Topup d1 oil. Found ok. | Kadia | Lub oil level low |
Tightened properly found ok. | Studer | Door handle loose. |
Found cylinder faulty so after cylinder proximity sensor replaced cylinder not match with original. | Assembly stations of CH06 | Comp1nt Not declamped after cycle complete. |
Checked found coupling damaged so replaced with new then trial found ok. | Test Rig H1 | RPM not reached. |
Found gear faulty, but gear not available in store. So handle exchange with SS3 klein trial. OK, | KLEIN | Spindle handle not properly working |
Potentiametre installed, then trial ttaken found okay | EMAG Rim & Wheel | Cooling temperature high |
Checked and found PC not working, so make restart. Taking trial, ok, | Test Rig F2 | PC hang problem. |
Checked and found machine not in home position. So taken in home position, | Cleantech | Hanging problem |