Patent Number: 043127037
Section: description

FIG. 1 diagrammatically shows the construction of the nuclear reactor installation having integrated intermediate heat exchanger and decay heat cooler. The nuclear reactor in this entire installation comprises the vessel or housing 1, shut off by cover 2. Cover 2 is provided with bores (not shown) shut off by smaller covers or plugs through which can be admitted apparatus for handling parts present in the interior of the vessel. In the vessel 1 there is arranged an inner vessel 3 containing a supporting plate 4 by which the fuel rods 5 can be supported. Through the wall of the vessel 1 there is passed a line or tube 6 which terminates within the inner vessel 3 underneath supporting plate 4. Through tube 6 is supplied the cooling fluid for cooling the nuclear reactor. Via openings in the supporting plate 4 the cooling fluid flows upwardly along the fuel rods 5. Liquid sodium is commonly employed as cooling fluid, which is introduced in the vessel 1 at a temperature of about 380.degree. C. and which is heated to about 550.degree. C. upon traversing the core. Via the tube or line 7 emerging from the vessel 1, the heated fluid is conducted from the reactor vessel. For circulating the cooling fluid in the pipe system 6,7 serves a pump arranged in the pump housing 8. The pump blades 9 (impeller) are driven via the drive shaft 10 by motor 11. The cooling fluid drawn in by the pump from the reactor vessel 1 via line 7 is transported via line 12 to the integrated intermediate heat exchanger and decay heat cooler, from which component the housing of vessel 13 is shut off by cover 14. Within the vessel 13 the hot cooling fluid flows around tubes 19, through which tubes is flowing secondary cooling fluid. The secondary cooling fluid has a lower temperature than the primary cooling fluid originating from the reactor core. During the flowing around the tubes the primary cooling fluid therefore emits heat to the secondary cooling fluid, so that primary cooling fluid with a lower temperature leaves the vessel 13 via the discharge line 15. As shown, the discharge line 15 is the same line which as line 6 reenters vessel 1 of the nuclear reactor. The secondary cooling fluid is supplied in the integrated intermediate heat exchanger and decay heat cooler via line 16, which terminates in the collecting chamber 18 via a tube extending centrally in the vessel 13. From there the secondary cooling fluid, usually comprising liquid sodium, is conducted via some of tubes 19 towards the collecting chamber 20, from which position the secondary cooling fluid is heated in this passage through the heat exchanger by the primary cooling fluid and is discharged via a discharge line 17. Circulation of the cooling fluid in the secondary circuit is provided by pump 27. The pump blades (impeller) 28 are driven through a drive shaft 29 by motor 30. The secondary cooling fluid discharged from the intermediate heat exchanger is conducted to steam generator 32. Such a steam generator has a construction known to the worker in the art, which does not need further explanation. In the steam generator the heat from the secondary cooling fluid is utilized for converting water into steam. The secondary cooling fluid cooled thereby is drawn in via a line 31 by pump 27, 28 and returned to the intermediate heat exchanger. Essential for the nuclear reactor installation according to the invention is the integration of the decay heat cooler and the intermediate heat exchanger. The decay heat cooler is thereby a separate or third cooling fluid circuit. Via line 21 the cooling fluid is conducted in the vessel 13 where the fluid arrives in the collecting chamber 22. From there the fluid, via those tubes 19 which are not employed for transport of secondary fluid of the intermediate heat exchanger, is conducted to the collecting chamber 23 from where the fluid is discharged via line 24 to the cooler component 26. For pump 25 is used for circulating the cooling fluid in the decay heat discharge circuit. The component 26 may be an air cooler or it is also a steam generator operated by means of the fluid circulating in the decay heat discharge circuit. The integrated decay heat cooler and intermediate heat exxchanger according to the invention may have a very compact construction, which provides a considerable economy in space as compared with the hitherto utilized constructions, wherein the decay heat cooler is incorporated as separate heat exchanger in the primary circuit (before of after the intermediate heat exchanger) or wherein a separate loop of the primary circuit leads to the heat exchanger serving as decay heat cooler. Furthermore it is of relevance in the construction according to the invention that the cold ends of decay heat cooler and intermediate heat exchanger substantially coincide and that the hot ends of both components also substantially coincide. As a result, thermal shock is largely avoided upon transition from full operation to decay heat discharge. A suitable embodiment of the integrated decay heat cooler and intermediate heat exchanger component according to the invention is diagrammatically shown in FIG. 2. The vessel or housing 33 of the component is provided with a supply line 34 for feeding primary, hot cooling fluid and with a discharge line 35 for discharging the primary cooling fluid reduced in temperature in the component. The supply line 34 terminates in the annular chamber 36 extending along the outer portion at the top of the component. The chamber 36 is shut off at the bottom by means of the baffle 38 (having the shape of an annular plate). The baffle 38 forms the upper boundary of a likewise annular chamber 39 with which the discharge line 35 communicates. In the top of the inner wall of the chamber 36 there are provided openings 37 via which the primary cooling fluid may enter the interior of the component. Via openings 40 in the bottom of the inner wall of the chamber 39, the primary fluid from the interior of the component may flow into the chamber 39. In the interior of the component extend the straight tubes 41, through which tubes is conducted the secondary cooling fluid. Those tubes 41, in close proximity to the central shaft of the component, form part of the intermediate heat exchanger, while the remaining, more outwardly positioned tubes 41, constitutes a part of the decay heat cooler. The tubes 41 of the intermediate heat exchanger, at the lower end, terminate in the tube plate 42, constituting the boundary between the interior of the component, where the primary cooling fluid is present and the collecting chamber 43 for the secondary cooling fluid disposed at the bottom of the component. The secondary fluid is supplied in the collecting chamber via the central tube 44, which, extending from the top of the component along the central shaft, projects into the collecting chamber 43. The top ends of the tubes 41 of the intermediate heat exchanger extend into the tube plate 45 separating the space of the primary cooling fluid from the collecting chamber 46 from which chamber there extends a discharge line 47 to outside the component. The tubes 41 forming part of the decay heat cooler terminate at the lower end via a suitable tube plate in the torus-shaped collecting chamber 48. The torus-shaped collecting chamber 48 may be arranged around the lower end of the tube 41 of the intermediate heat exchanger, around the top end of the collecting chamber 43 or half-way around both. At the top end the restrictive tubes 41 terminate via tube plates in the torus-shaped collecting chamber 49, which may be arranged around the top end of the remaining part of the tube bundle, around the lower end of the collecting chamber 46 or half-way around both. The cooling fluid for the decay heat cooler is supplied in the collecting chamber 48 via the supply line 50 and discharged from the collecting chamber 49 via discharge line 51. In order to achieve a proper flow around all tubes 41 of the bundle by the primary cooling fluid, there are provided in the interior of the component a plurality of annular baffles 52 and 53, only some of which are represented in the drawing. The baffles 53 are such that they adjoin with their outer circumference the outer wall of the inner portion of the component, while the inner circumference extends substantially halfway the distance of the outer wall of the central tube 44 and the outer tubes 41 which form part yet of the intermediate heat exchanger. The baffles 52 adjoin with their inner circumference the central tube 44, while their outer circumference substantially coincides with their imaginary outer circumference of the part of the pipe bundle constituting part of the intermediate heat exchanger. The baffles 52 and 53 are arranged alternately. Due to this construction the primary cooling fluid entering the interior of the component via openings 37 in the inner wall of the annular chamber 36, moves to close proximity of the central tube 44, from where the fluid again moves substantially radially outwardly to adjacent the outer wall of the interior part and from there again radially inwardly. During this zigzag passage through the interior, there is an alternate flow both around the tubes 41 of the intermediate heat exchanger and around the tubes 41 of the decay heat cooler. This is favourable for a proper operation at full load as well as for a proper decay heat discharge after cutting off of the nuclear reactor. A different embodiment of an integrated intermediate heat exchanger and decay heat cooler is shown in FIG. 3. This representation too, as well as FIGS. 1 and 2, are only diagrammatical. The vessel 54 or the housing 54 of the component is provided with the supply line 55 and the discharge line 56 for primary cooling fluid. Within the vessel 54 there is arranged a second cylindrical vessel 57 which is shut off at the bottom by the tube plate 59 and at the top by the tube plate 61. Half-way the wall of the vessel 57 there is arranged an annular baffle 58 in the space between vessel 57 and vessel 54. The said space as a result is divided in a top portion and a bottom portion. The fluid supplied via supply line 55, from the top portion of the space, can only reach the lower part thereof via tubes 60 between the tube plate 61 and the tube plate 59. The cooling fluid of the decay heat cooler is supplied to the depicted component by the tube 62 extending centrally from the top to the bottom through the component. At the bottom of the component terminates a plurality of lines 63 in the central tube 62. Each of lines 63 communicate with tubes 64 which each extend concentrically through one of the tubes 60. At the top of the component the tubes 64 terminate via a tube plate 65 in a torus-shaped collecting chamber 66, from which chamber there extends a discharge line 67 to outside the component. The secondary cooling fluid of the intermediate heat exchanger is supplied in the installation shown via a supply line 69 communicating with a tube 68 having a larger diameter than the tube 62. Tube 68 is arranged concentrically around the tube 62 and projects in the interior of the component as far as a slight distance above the lower tube plate 59, and thence providing access to the space 70 around the tubes 60. The outer wall 71 of the tube 68 adjoins the inner wall of a tube 75 arranged concentrically thereabout, which constitutes the boundary of the chamber 74, from where the secondary fluid is discharged via the discharge line 76. The chamber 74 is bounded at the bottom by the annular baffle 73 and at the exterior by tube 72, which tube 72 constitutes likewise the inner wall of the space 70 around the tube 60. Between the tube 72 and the tube plate 61 there is provided an opening 77 by which the secondary cooling fluid of the intermediate heat exchanger, after having been conducted around the tube 60, enters the collecting chamber 74. FIG. 4 shows a different embodiment of the integrated heat exchanger according to the invention. This embodiment comprises the cylindrical vessel 78, in the side wall of which there are provided a supply opening 79 for primary cooling fluid and a discharge opening 80 for primary cooling fluid. In the nuclear reactor installation according to the invention the heat exchanger shown is arranged in an opening in a concrete operation floor 81 protecting the operating personnel present on the floor from the lines for primary cooling fluid extending underneath the floor. The opening in the floor and the bottom of the floor are protected for instance by a steel supporting construction 82. The vessel 78 is suspended for instance in a steel substantially cylindrical shield 83 secured to the wall of the vessel, which shield is provided at the top with a collar 84 by means of which the shield rests on a recessed portion of the concrete floor 81. In order to give an impression of the possible dimensions, it is stated that the vessel itself may have a height of about 18 meters, while the distance from the bottom of the vessel as far as the top of the concrete floor may be about 20 metres. In the vessel 78 projects a hollow tube 85 extending along the axis thereof, which extends to substantially the bottom of the vessel 78 and terminating at the bottom side in a collecting chamber 86. At the top side the tube 85 is provided with a supply opening 87 for feeding secondary cooling fluid. Within the tube 85 there is arranged a second hollow tube 88 over a part of the length thereof, at some distance from the inner wall of the tube 85 and concentrically with the tube 85. The lower end of the tube 88, adjacent the top end of the vessel 78, is sealingly attached to a locally constricted part of the tube 85, and at the top end of the tube 88 there is secured between the tube 88 and the tube 85 an annular plate 89. The arrangement is such that between the tubes 85 and 88 there is disposed a collecting chamber 90. In the tube 85 there is furthermore provided a discharge opening 91 for discharging secondary cooling fluid collected in the chamber 90. The top end of the tube 85 is shut off by the disk-shaped plate 92. Centrally through the plate 92, along the axis of the tube 85 and of the vessel 78, there extends a tube 93 having a smaller outer diameter than the inner diameter of the tubes 85 and 88. The tube 93 terminates at the bottom of the vessel 78 and in the collecting chamber 86 in a (smaller) collecting chamber 94. Through the tube 93 is conducted the cooling fluid from the decay heat cooler in the collecting chamber 94. From the chamber 94 there extends a plurality of tubes 95, of which only a few are represented, in the chamber 86 and subsequently through the wall of the chamber 86 in the space at the bottom of the vessel 78. From chamber 86 there extends a plurality of tubes 96, of which only a few are depicted, in the space at the bottom of the vessel 78. The tubes 95 and 96, combined in a bundle, are helically wound around the tube 85, conducted upwardly in the vessel 78. In the top of the vessel 78 terminate the tubes 96 in the lower ends of the collector chamber 90 between the tubes 85 and 88. The tubes 95 terminate in a separate collecting chamber 97 arranged in the top end of the vessel 78, which chamber is provided with a discharge opening 98. The helical winding of the bundle of tubes 95 and 96 around the tube 85 is only diagrammatically shown in the drawing. The entire bundle of tubes 95 and 96 is surrounded by a jacket 99 having a smaller outer diameter than the inner diameter of the vessel 78. Between jacket 99 and vessel 78 there is therefore provided a space that is divided by means of the baffle 100 in two parts. In the upper part of the space there is present the supply opening 79, while the discharge opening 80 is positioned in the lower part of the space. The upper part of the space is bounded by an annular plate 101 which is provided with a plurality of openings for passing the primary cooling fluid. The lower part of the space is bounded at the bottom side by a plate 102 comprising a plurality of openings. The plate 102 likewise adjoins the space within the jacket 99 at the bottom side. The space within the jacket 99 is bounded at the top by the apertured plate 103. The bundle of tubes 95 and 96 is conducted through the plate 102 and through the plate 103. In operation primary cooling fluid flows in the space between the jacket 99 and the vessel 78 via supply opening 79, from where the fluid moves through the apertured plate 101 as far as into the space above the plate 103 around the lower ends of the collecting chambers 97 and 90 and the top ends of the tubes 95 and 96. Via the openings in the plate 103, the fluid subsequently moves around the tubes of the bundle, within the jacket 99 downwardly and via the openings in the plate 102 as far as into the space at the bottom of the vessel 78. Thence the fluid moves via the openings in the outer portion of the plate 102 as far as to the lower portion of the space between the jacket 99 and the vessel 78, from where fluid is discharged via the opening 80. Simultaneously secondary cooling fluid moves from the intermediate heat exchanger through the tube 85 into the chamber 86, via tubes 96 upwardly into the collecting chamber 90 from where it is discharged via opening 91 and/or cooling fluid moves from the decay heat cooler through the tube 93 into the chamber 94 and from there via tubes 95 upwardly into the collecting chamber 97, from where the fluid is discharged via opening 98. Any accumulations of waste materials formed at the bottom of the vessel (impurities that precipitate in situ from the cooling fluid) can be exhausted from the installation via the line 104 which at 105 projects through the wall of the vessel 78. The line 104 furthermore serves for discharging the cooling fluid from the installation after operation. A number of arrangements are possible for the upper collecting chamber 97 shown in detail in FIG. 4. In FIGS. 5a, 5b and 5c some possibilities are shown. FIGS. 5a-5c show the installation according to FIG. 4 very diagrammatically. Identical parts are indicated by identical reference numerals. As shown in FIG. 5 it is possible that the collecting chamber 94 partly extends through the wall of the collecting chamber 86. The tubes 95 then project from the part of the chamber 94 situated outside the chamber 86, so that they need not be conducted separately through the wall of the chamber 86. As shown, the line for supply of secondary cooling fluid of the intermediate heat exchanger may be composed of two tubular bodies: tube 85 and tube 105, whereby are provided for taking up thermal stresses, piston rings 106 between the lower end of the tube 85 and the top end of the tube 105. In FIG. 5a the collecting chamber 97 is a torus-shaped collecting chamber around a part of the collecting chamber 90. Between the tube 88 and the lower outer wall of the chamber 97 there are provided piston rings 107 for taking up thermal expansion differences. For the same purpose piston rings 110 are provided between the tube 93 and the collecting chamber 94. In FIG. 5b the collecting chamber 97 is likewise torus-shaped. The avoidance of thermal stresses is effected in the construction shown therein inter alia by means of the bellows-shaped outer wall 108 of the chamber 97, and the bellows 111 between the plate 92 and the tube 93. In FIG. 5c the collecting chamber is a separate part in the top of the vessel 78. This construction is not symmetrical. Avoidance of thermal stresses is effected in the depicted construction inter alia by the bellows 109 at the top of the supply tube for secondary cooling fluid.