Patent Number: 054250706
Section: description

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to FIG. 1, there is shown a perspective view of a nuclear fuel assembly insert alignment tool 10 in accordance with the present invention. The insert alignment tool 10 includes a frame having an upper mounting bracket 12 and a lower fixed plate 24 which are coupled together to form a rigid structure by means of first and second support pipes 20a and 20b. Support pipes 20a, 20b are on the order of 25 feet in length to accommodate the length of the rodlets in a typical nuclear fuel assembly insert and maintain sufficient water cover for radiation shielding. The insert alignment tool 10 is shown suspended from the wall 32 of a spent fuel pool in the side elevation view of FIG. 2. As stated, the typical length A of the insert alignment tool 10 is on the order of 25 feet, with the distance B in a typical spent fuel pool being on the order of 15 feet. Attached to a lower surface of the tool's mounting bracket 12 is a positioning bracket 14 which is adapted for engaging an outer surface of the spent fuel pool's wall 32 for securely maintaining the insert alignment tool 10 and a nuclear fuel assembly with inserts (not shown) with which it is employed securely in position in a spent fuel pool. Positioning bracket 14 is affixed to the lower surface of mounting bracket 12 by conventional means such as weldments. Insert alignment tool 10 further includes an elongated, cylindrical shaft, or crank, 16 extending through mounting bracket 12 and attached at a lower end thereof to the fixed plate 24. Rotating shaft 16 includes a handle 18 at the upper end thereof and is provided with appropriate bearings 19 and 21 in the mounting bracket 12 and fixed plate 24 to facilitate its rotational displacement in response to a manual movement by a worker turning the handle. The lower end of rotating shaft 16 is pivotally coupled to the fixed plate 24 by bearing 21. FIG. 3 is perspective view of an upper portion of the insert alignment tool 10 including its mounting bracket 12 illustrating the manner in which a support member 34 (shown in dotted line form) such as a high strength line may be wrapped around the first and second support pipes 20a and 20b for lifting the insert alignment tool. Referring to FIG. 4, there is shown a perspective view of the lower portion of the insert alignment tool 10 including its fixed plate 24. FIGS. 5 and 6 are top plan views of the insert alignment tool's fixed plate 24 showing a movable plate 25 respectively in the full open and full closed positions. Drive linkage 30 connects the lower end of rotating shaft 16 to movable plate 25 and includes a pivoting arm 30a and a coupling bracket 30c pivotally connected together by means of a coupling pin 30b. The proximal end of pivoting arm 30a is attached to the lower end of the rotating shaft 16 by means of weldment 30e, while the proximal end of coupling bracket 30c is connected to the movable plate 25 by means of a coupling pin 30d. Movable plate 25 is disposed on the upper surface of fixed plate 24 and is maintained in position thereon by means of a first alignment bracket 36 engaging a first lateral edge of the movable plate and second and third alignment brackets 38 and 40 engaging a second, opposed edge of the movable plate. Each of the first, second, and third alignment brackets 36, 38 and 40 is securely attached to the upper surface of the fixed plate 24 by means of screws or bolts and allow the movable plate 25 to slide on the fixed plate's upper surface. When shaft 16 is rotated in a clockwise direction as shown by the direction of arrow 70 in FIG. 5, the movable plate 25 is displaced in the direction of arrow 72 to the fully retracted position as shown in the figure. When the movable plate 25 is moved leftward in the direction of arrow 72 to the fully retracted position, an edge of the plate engages a pair of retraction stop brackets 56 mounted to the upper surface of the fixed plate 24. When shaft 16 is rotated in a counterclockwise direction as shown by the direction of arrow 74 in FIG. 6, the movable plate 25 is displaced in the direction of arrow 76 to the closed position as shown in the figure. Continued counterclockwise rotation of shaft 16 results in pivoting arm 30a of drive linkage 30 engaging an extension stop bracket 50 mounted to the upper surface of the fixed plate 24. This limits rightward displacement of the movable plate 25 and ensures that it is in the fully closed position as shown in FIG. 6. As shown in FIGS. 4, 5 and 6, movable plate 25 includes a first comb structure 26 having a plurality of elongated, linear, pointed teeth 26a with a space, or gap, 26b disposed between adjacent teeth. Similarly, fixed plate 24 includes a second comb structure 28 also comprised of a plurality of teeth 28a separated by spaces 28b. The inner set of teeth within each of the first and second comb structures 26, 28 are longer and wider than the outer teeth. Fixed plate 24 further includes a pair of bevelled edges 78a and 78b disposed adjacent the second comb structure 28, while movable plate 25 similarly includes a pair of bevelled edges 80a and 80b disposed adjacent the first comb structure 26. Disposed in movable plate 25 are a pair of first locking apertures 42a and 44a, while disposed in fixed plate 24 are a pair of second locking apertures 42b and 44b. With movable plate in the fully closed position as shown in FIG. 6, first and second locking pins 46 and 48 may be inserted through aligned apertures 42a, 42b and 44a, 44b, respectively. With locking pins 46, 48 inserted through aligned pairs of apertures in the fixed and movable plates 24, 25, the rodlets 52 are maintained in fixed relative position in a locked manner. The nuclear fuel assembly insert alignment tool 10 is used with a nuclear fuel assembly insert having a plurality of spaced rodlets suspended therefrom in the following manner. A matrix array of rodlets 52 of a nuclear fuel assembly insert are first positioned adjacent the alignment tool's fixed plate 24. Fixed plate 24 is then urged into engagement with the rodlets 52 so that linear arrays of rodlets are received into each of the spaces 28b between adjacent teeth 28a in the second comb structure 28. The rodlets 52 are arranged in a general matrix array as shown in FIG. 5 which illustrates the second comb structure 28 as fully enclosing the array of rodlets. The pointed ends of teeth 28a as well as the first and second bevelled edges 78a and 78b leading into the second comb structure 28 facilitate positioning of the rodlets within the second comb structure even when the rodlets are entangled and misaligned. The two innermost teeth in the comb structure 28 are longer than the outer teeth which permits the center row of rodlets 52 to be initially aligned and received by the first comb structure followed by alignment between the shorter teeth of the outer rows of rodlets. Next, the movable plate 25 is displaced leftward in the direction of arrow 76 by means of the rotating shaft 16 so that the rodlets 52 are further positioned in the spaces 26b between adjacent teeth 26a in the first comb structure 26. This is shown in FIG. 6, where the movable plate 25 is illustrated in the fully closed position so as to completely overlap the second comb structure 28 in fixed plate 24. In this configuration, each of the rodlets 52 is securely maintained in fixed relative position by the respective teeth in the first and second comb structures 26, 28. The rodlets 52 are prevented from becoming misaligned and entangled by this overlapping comb arrangement and the space occupied by the rodlets is minimized to facilitate their insertion into the guide tubes of a nuclear fuel assembly for their storage in a spent fuel pool. Referring to FIG. 7, there is shown a top plan view of a burnable poison rod assembly 60 with which the nuclear fuel assembly insert alignment tool of the present invention is intended for use. The engagement of the rodlets 68 of the burnable poison rod assembly 60 by the nuclear fuel assembly insert alignment tool 10 of the present invention is shown in the side elevation view of FIG. 8, where the burnable poison rod assembly is shown in dotted line form. The burnable poison rod assembly 60 includes an upper frame 64 from which is suspended by means of a connecting shaft 66 a spoked attachment hub 62. Each of the rodlets 68 is securely suspended from the attachment hub 62 by means of a respective connector 58. As shown in the figure, the insert alignment tool's fixed plate 24 is disposed adjacent the upper end of the rodlets 68 for preparing to maintain the rodlets in alignment. In FIG. 8, the movable plate 25 is shown in the fully retracted position prior to movement to the closed position for engaging the rodlets 68. The lower part of the rodlets are aligned by raising the insert after closing the movable plate. There has thus been shown a nuclear fuel assembly insert alignment tool for engaging and aligning the rodlets, or pins, of a nuclear fuel assembly insert and maintaining the rodlets in fixed relative position for storage in a spent fuel pool via insertion into the guide tubes of a nuclear fuel assembly. The insert alignment tool allows a single worker to align the rodlets in a fixed, matrix array and is adapted for use with virtually any conventional nuclear fuel assembly insert such as a Rod Cluster Control Assembly, Burnable Poison Rod Assembly, or a thimble plug. The insert alignment tool is of simple construction, affords reliable operation, and can be used with even badly bowed rodlets in the nuclear fuel assembly. If a rodlet is damaged or bowed beyond use, the tool can still be used after removing the unusable rodlet with an underwater cutting tool. While particular embodiments of the present invention have been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspects. Therefore, the aim in the appended claims is to cover all such changes and modifications as fall within the true spirit and scope of the invention. The matter set forth in the foregoing description and accompanying drawings is offered by way of illustration only and not as a limitation. The actual scope of the invention is intended to be defined in the following claims when viewed in their proper perspective based on the prior art.