Patent Number: 053135067
Section: claims

1. An improved ferrule spacer for use with high density fuel rod arrays within boiling water reactor fuel bundles comprising in combination: a matrix of ferrules for surrounding fuel rods at selected elevations within said fuel bundle, said matrix of ferrules constructed from confronting first and second ferrules arrayed in discrete mating ferrule pairs, said first and second ferrules of said pair thereof extending along spaced parallel axes;  each said first and second ferrule being divided into upper and lower ferrule halves with at least one ferrule half having a wall removed therefrom;  the other ferrule half having ferrule complete walls present;  each said ferrule half with wall removed being laterally juxtaposed to a ferrule half having said walls present whereby said ferrule pair at said respective ferrule halves together define solely a single wall between adjacent fuel rods along a line extending parallel to said axes and along a tangency between the ferrule pair;  fuel rod stops carried by said ferrules; and  means carried by said spacer for receiving and confining a spring for biasing fuel rods within said ferrules toward said stops.  said spring generally having an "H" profile with first and second overlying leg member defining rod contacting portions for contacting fuel rods placed within said ferrules; and  upper and lower spring loops fastened to the upper and lower ends of said spring legs for providing increased deflection to said spring whereby said spring can have a reduced vertical dimension between said loops.  providing a matrix of ferrules for surrounding fuel rods at selected elevations within said fuel bundle, said matrix of ferrules constructed from adjacent first and second ferrules arrayed in discrete mating ferrule pairs;  dividing each said first and second ferrules into upper and lower ferrule halves;  removing from one said ferrule half at least one portion of a ferrule wall at a point of tangency to its adjacent ferrule of the ferrule pair;  confronting said ferrule pairs with each complete ferrule wall being adjacent a ferrule half having said missing wall portion whereby said ferrule pair define a single wall between adjacent fuel rods at the point of tangency between ferrules of said ferrule pair;  defining fuel rod stops configured with respect to said ferrule walls; and  defining an aperture for receiving and confining a spring confined between the ferrules of said ferrule pair thereof with a first portion of said spring protruding into one of said ferrules of said ferrule pair and a second portion of said spring protruding into the second ferrule of said ferrule pair for biasing fuel rods within said ferrule pair into said stops; and  confronting said ferrule pairs to form a matrix of ferrules each surrounding a fuel rod at a selected elevation within a fuel bundle.  providing a generally "H" profiled spring having first and second overlying leg member defining rod contacting portions for contacting fuel rods placed within said ferrules; and  providing upper and lower spring loops fastened to the upper and lower ends of said spring legs to afford increased deflection to said spring whereby said spring can have a reduced vertical dimension between said loops.  a lower tie plate for supporting a plurality of upstanding fuel rods and permitting the entry of water coolant around said fuel rods;  an upper tie plate for holding the upper end of at least some of said fuel rods and permitting the exit of water coolant and generated steam from said fuel bundle;  a channel surrounding said fuel bundle including said lower tie plate, said fuel rods and said upper tie plate to define an isolated flow path through said fuel bundle; and  at least one improved ferrule spacer for use with fuel rod arrays within boiling water reactor fuel bundles comprising in combination;  a matrix of ferrules for surrounding fuel rods at selected elevations within said fuel bundle, said matrix of ferrules constructed from first and second ferrules arrayed in discrete mating ferrule pairs with said first and second ferrules of said pair thereof extending along spaced parallel axes;  each said ferrule being divided into upper and lower ferrule halves with at least one ferrule half having walls removed therefrom;  the other ferrule half having ferrule walls present;  each said ferrule half with walls removed being laterally juxtaposed to a ferrule half having said walls present whereby said ferrule pair at said respective ferrule halves together define solely a single wall between adjacent fuel rods along a line extending parallel to said axis and along a tangency between the ferrule pair;  fuel rod stops carried by said first and second ferrules; and  means carried by said spacer for receiving and confining a spring for biasing fuel rods within said ferrules toward said stops. 2. The spacer according to claim 1 wherein said upper half of said first ferrule is identical in construction with said lower half of said second ferrule, the upper half of said second ferrule being identical in construction with said lower half of said first ferrule. 3. The spacer according to claim 1 wherein said ferrules are circular. 4. The spacer according to claim 1 wherein said ferrules are octagonal. 5. The spacer according to claim 1 wherein said ferrules define a circular surround for the fuel rods. 6. The spacer according to claim 1 wherein said ferrules define an octagon sectioned surround for the fuel rods. 7. The spacer according to claim 1 wherein said confronting ferrules of said ferrule pair define an aperture for capturing a spring therebetween. 8. The spacer according to claim 7 including said spring; 9. The spacer according to claim 1 wherein said one ferrule half having a removed wall defines a slot extending generally parallel to the axes of said ferrules opening through an end of said one ferrule half and terminating at an opposite end slightly beyond a media of the height of said spacer. 10. The spacer according to claim 9 wherein a portion of the walls present of said other ferrule extends within said slot to comprise said single wall between adjacent fuel rods. 11. A method for manufacturing an improved ferrule spacer for use with high density fuel rod arrays within boiling water nuclear reactor fuel bundles comprising in combination: 12. The method according to claim 11 wherein said step of providing said spring includes: 13. The method according to claim 11 wherein said removing step includes removing said ferrule walls on four sides of said one ferrule half. 14. In a fuel bundle including: