Patent Number: 041636902
Section: description

DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 shows a generally central portion of a fuel assembly spacer grid 20 composed of a plurality of grid plates 21, 22, 23, 24, 25, 26 intersecting and interlocking, as described hereinafter, to form a multiplicity of cells 30 of substantially open cross section. A plurality of nuclear fuel pins 31, disposed through the cells with their longitudinal axes 32 parallel, the laterally spaced and supported by the grid plates. The construction of the individual grid plates 21, 22, 23, 24, 25, 26 includes three distinct designs. The first design, representative of identical grid plates 21, 22, is best shown in FIGS. 2 and 3. The grid plate 21, 22 of which only 21 is described in detail for illustrative purposes, is a substantially flat rectangular sheet of material which has mutually opposing faces 33, 34, lengthwise edges 35, 36 and widthwise edges 37, 38 (only widthwise edge 38 being shown in FIG. 2). The lengthwise edges 35, 36 are orientated transversely with respect to the longitudinal axes of the fuel pins and the widthwise edges 37, 38 are oriented in parallel with the longitudinal axes of the fuel pins. The edges 35, 36 span the breadth of the fuel assembly spacer grid. A ridge 41 (FIG. 2) is located in the edge 35 of each grid plate 21. A transverse slot 51, extending a distance 60, is cut out of the grid plate 21 through the center of ridge 41. The slot 51 is chamfered at edge 35. Like-dimensioned ridges 42 are formed at equidistantly spaced intervals along the edge 35 on either side of ridge 41. A plurality of paddle shaped slots 52, each transversely intersecting a ridge 42 through edge 35, is cut out of the grid plate 21. Each paddle shaped slot 52 includes a narrow slot 53, chamfered at the edge 35, which extends a distance 61 to a broader generally rectangular cutout 54. The rectangular shaped cutout extends an additional distance 62 away from edge 35 and is centrally disposed in longitudinal axial alignment with slot 53. A ridge 43 is formed in edge 36 longitudinally opposite ridge 41 in edge 35. A transverse slot 55, chamfered at edge 36, intersects ridge 43 and extends a distance 60 from edge 36. A plurality of like-dimensioned ridges 44 are equidistantly spaced at intervals along edge 36 on either side of the ridge 43. The ridges 44 of edge 36 are disposed longitudinally opposite ridges 42 of edge 35. A single rectangular cutout 56, having dimensions corresponding to those of rectangular cutout 54, is disposed in the center of the plate 21. Cutout 56 is equidistantly spaced between and longitudinally aligned with slots 51 and 55, and laterally aligned with cutouts 54. A plurality of panels 57 is defined by the areas between adjacent cutouts, 54, 56. The plate 21 is also provided with a plurality of protrusions 71, 72 raised from face 33 and protrusions 73 raised from face 34 at spaced intervals through its length and breadth. Protrusions 71 and 72 project from the portion of the face 33 generally between the ridges of the edges 35 and 36, respectively, in one direction; protrusions 73 project the center portion of the face 34, spaced longitudinally between the edges 35, 36 and laterally between the rectangular cutouts, in the opposite direction. Each protrusion of plate 21, is longitudinally aligned with the protrusions having unlike reference numerals and laterally aligned with the protrusions having like reference numerals. A peak 74, having a minimal surface area, is formed at the apex of the protrusion 73. Each raised face or surface of the protrusion 73 leading to the apex 74 is provided with an aperture 75. The protrusions 71, 72 have a configuration that is identical to the one described in connection with the protrusion 73. A second grid plate design, representative of the identical grid plates 24, 25, is shown in FIGS. 4 and 5. The grid plates 24, 25 of which only 24 is described in detail for illustrative purposes, is a generally flat rectangular sheet of material which has mutually opposing faces 81, 82, lengthwise edges 83, 84 and widthwise edges of which only the widthwise edge 89 is shown in the drawing. The lengthwise edges 83, 84 are orientated transversely with respect to the longitudinal axes 32 of the fuel pins 31, and the widthwise edge 89, save for small sloping portions, is orientated in parallel with the longitudinal axes 32 of the fuel pins. Edge 83 is interrupted at equally spaced intervals by a plurality of like-dimensioned paddle shaped slots 85. Each paddle shaped slot 85 includes a broader generally rectangular slot 86 extending transversely from edge 83 a distance 65 and connecting with a narrower slot 87. The narrower slot 87 extends a distance 64 further into the plate 24 and is in longitudinal alignment with slot 86. Like-dimensioned ridges 45 are disposed at equally spaced intervals, along edge 84 generally aligned opposite the paddle shaped slots 85. Portions of the grid plate 24 located between the paddle shaped slots 85 define a plurality of similar panels 88, only one of which is shown, cantilevered away from edge 84. A substantial portion of each cantilevered panel 88 that is spaced between slots 86 is bowed transversely out of alignment with the planes of the faces 81, 82 over a distance 62 terminating in a planar lip at edge 83, the lip being in the same plane as that established by the faces 81, 82. The bow projects in a direction such that the arc in face 81 is defined by a radius of curvature larger than that of the bowed portion face 82. A protrusion 90 is raised from the face 81 on each panel 88 peaking at a minimal surface 91 at the apex of the protrusion. An aperture 92 is formed in two of the surfaces leading to the peak 91 of protrusion 90. The third grid plate design, representative of the identical grid plates 23, 26, is shown in FIGS. 6 and 7. The grid plates 23 or 26 of which only 23 is described in detail for illustrative purposes, is a generally flat rectangular sheet of material which has mutually opposing faces 93, 94, lengthwise edges 95, 96 and widthwise edges (only the edge 97 being shown in FIG. 6). The widthwise edge 97 is identical to widthwise edge 89 of plate 24. The lengthwise edges 95, 96 are orientated transversely with respect to the longitudinal axes of the fuel pins, and the widthwise edge 97 is orientated in parallel with the longitudinal axes 32 of the fuel pins, save for a small sloping portion at the corner between edges 96 and 97. A rectangular slot 101 transversely intersects the edge 95 for a depth 65. Like-dimensioned paddle shaped slots 102 are formed at equidistantly spaced intervals along the edge 95 on either side of slot 101. Each paddle shaped slot 102 includes a broader generally rectangular slot 103 extending from edge 95 connecting with a narrower slot 104. The dimensions of slot 103 correspond to that of slot 101. The narrower slot 104 extends into the plate 23 a further distance 64. A ridge 46 is located in edge 96 of grid plate 23. A transverse slot 105, extending a distance 60 into the plate 23, is cut through the center of ridge 46. The slot 105 is chamfered at edge 96. A plurality of like-dimensioned ridges 47 is formed at equidistantly spaced intervals along edge 96 on either side of ridge 46, and generally in longitudinal alignment with paddle shaped slots 102. The portions of the grid plate 23 located between slot 101 and adjacent slots 103 define two cantilevered panels 106. The portions of the grid plate located between adjacent slots 103 define a plurality of panels 107, only one of which is shown (FIG. 6). Panels 106 are cantilevered away from edge 96 and are bowed transversely out of alignment with the plane of the faces 93, 94 for a distance 62 terminating in a planar lip that is in longitudinal alignment with the planar faces 93, 94 leading to edge 95. The bow projects in a direction such that the arc in face 93 is defined by a radius of curvature larger than that of the bowed portion of the opposing face 94. Panels 107 also are cantilevered away from edge 96. Panels 107 are bowed out of alignment with the plane of the faces 93, 94 over a distance 62 commencing at the inner recess of slot 103, over a distance 62, and terminating in a planar lip that is in longitudinal alignment with the planar faces 93, 94 leading to edge 95. A protrusion 108 is raised from the face 93 of each panel 106, 107 to a peak 109 at the apex of the protrusion. An aperture 98 is formed in two of the surfaces leading to the peak 109. FIG. 8 illustrates a portion of a corner section of spacer grid 20 including a peripheral band 110 which encircles the grid structure in communication with the widthwise edges of the associated grid plates. As can be seen in FIGS. 9 and 10, the peripheral band 110 is a generally flat sheet of material having a mutually opposing inner face 111 and outer face 112, and lengthwise edges 113, 114. A plurality of like-dimensioned rectangular cutouts 115, having their longer edges oriented in parallel with the longitudinal axes 32 of the fuel pins, are centrally disposed between the edges 113, 114 at equidistantly spaced lateral intervals. The peripheral band has a plurality of protrusions 116, 119 raised from the inner face 111 which project into the peripheral cells. A peak 117, having a minimal surface area, is formed at the apex of the protrusion 116. Apertures 118 (FIGS. 8, 10) are formed in each of the raised surfaces of protrusions 116 leading to peak 117 (FIG. 10). As shown in FIG. 9, the band 110 is not as wide as the maximum width of the plates 21, 22. The sloping portion of the widthwise edge 37 thus forms a transition section that matches the greater width of the grid plate 21 to the lesser width of the band 110. The widthwise edges of the remaining plates are similarly sloped (not shown), as described hereinbefore, to form a transition to the narrower peripheral band. The band 110 forms right angle corners 120 which are bevelled, as shown in FIG. 9, to provide a generally vee shaped cut in the lengthwise edges 113, 114. The protrusions 119 which laterally border each corner are spaced longitudinally closer to each other than the protrusions 116 which do not border the corners of the peripheral band. The protrusions 119 have a configuration that is similar to the one described above in connection with protrusion 116. In a preferred embodiment of the invention, a spring like bowed member 121 (FIG. 10) protrudes from face 112 of the band 110. A fuel element spacer grid plate lattice is arranged, in accordance with a preferred embodiment of the invention and, as is best shown in FIGS. 1 and 11, with a first pair of grid plates 23, 25 (FIG. 11) disposed in longitudinally opposite and inverted relation with each other. A second pair of dissimilar grid plates 24, 26, are similarly arranged in a spaced longitudinal orientation. The lips between the end of the arcuate cantilever and the edges 83, 95 generally overlap a portion of a face of the longitudinally opposite grid plate. As is shown in FIG. 11, grid plate 23 is arranged to perpendicularly intersect and interlock with plate 24 by aligning a paddle shaped cutout 85 (FIG. 4) of plate 24 superjacent to the slot 105 (FIG. 6) of grid plate 23, and by meshing these slots 85, 105 until (as is shown in FIG. 11) the plates interlock so that edge 84 at ridge 45 of plate 24 attains a flush crisscross alignment with the ridge 46 of plate 23 due to the fact that the distance 60 of the slot 105 of plate 23 coincides with the distance between the ridge 45 and slot 87 of plate 24. It has been noted, hereinbefore, that plate 26 is identical to plate 23, and that plate 25 is identical to plate 24. In order to follow the description of the cooperation of the plates 24 and 25 with each other and the remaining plates, it should be understood that the detailed reference numerals of plates 23 and 24 are applicable to plates 26 and 25, respectively. It can be seen that the distance 60 of the cut of slot 105 of plate 26 (FIG. 6) coincides with the distance 60 between the edge 84 at ridge 45 of plate 25 (FIG. 4) and the closest portion of the longitudinally aligned slot 87 of plate 25. Therefore, grid plate 26 is arranged to intersect and interlock with grid plate 25 by aligning slot 105 (FIG. 6) perpendicularly superjacent to a paddle shaped cutout 85 (FIG. 4) of plate 25, and by engaging the slot 105 and cutout 85 until (as is shown in FIG. 11) the plates interlock with ridges 46 of plate 25 in flush crisscross alignment with ridge 45 of plate 26. Although dissimilar plates are paired in the described embodiment, it should be noted that this is not essential to the practice of the invention. Thus, the plates 23, 26 could be paired together to intersect and interlock with a paired plate 24, 25. It can be seen (FIGS. 1, 11) that the paired plates are arranged in perpendicular longitudinal planes, within the lattice, to intersect along a single longitudinal line in the spacer grid. Plates 21 are grouped in parallel arrangement with the paired plates 23, 25 (FIG. 1). Moreover, the plates 21 are disposed on either side of the paired plates with faces 33 of plates 21 turned in the direction of the paired plates 23, 25. Plates 22 are orientated in parallel with paired plates 24, 26. Plates 22 are inverted and in perpendicular relationship with plates 21. The plates 22 are grouped in parallel arrangement on either side of the paired plates so that the faces 33 of plates 22 are directed toward the paired plates 24, 26. Plates 21 and 22 are assembled in a perpendicularly interlocking and intersecting relation by orienting them at superjacent right angles such that the inverted paddle shaped slots 52 are aligned, and by drawing them together. Upon interlocking the plates 21, 22, it can be seen (FIG. 9) that edge of the ridge 42 of one plate is flush with the edge of the ridge 44 of the other. Plate 24 perpendicularly intersects each of the plates 21 at their respective individual slots 55 (FIG. 2), by superjacently aligning slots 85 (FIG. 4) of the plates 24 with slots 55 of the plates 21 and drawing them together until the plates interlock. Upon interlocking, ridges 45 of plate 24 will be in flush crisscrossed alignment with ridges 43 of plates 21. The plate 26, an illustrative embodiment of which is shown by the plate 23 in FIG. 6, which is longitudinally paired with plate 24, will similarly be drawn together with plates 21 so that ridges 47 of plate 26 will be crisscrossed and flush with ridges 42 of plates 21. Plate 23 (FIG. 6) perpendicularly intersects plates 22, an illustrative embodiment of which is shown by the plate 21 in FIG. 2, at slot 51 by superjacently aligning slots 102 of the plates 23 with slots 51 of the plates 22 and drawing these together until the plates interlock. Upon interlocking, ridges 47 (FIG. 6) of plate 23 will be crisscrossed and flush with ridges 41 of plates 22 (FIG. 2). Paired plate 25, an illustrative embodiment of which is shown by the plate 24 is FIG. 4, is similarly interlocked with the opposing edge 36 of each plate 22 by superjacently aligning paddle shaped slots 85 (FIG. 4) of the plates 25 with slots 55 (FIG. 2) of the plate 22 and drawing them together until they interlock, with ridges 45 of plate 25 crisscrossed and flush with ridges 43 of plates 22. The grid plates are made from somewhat resilient material compatible with nuclear reactor operating conditions and preferably having a low neutron absorption cross section. The fuel pins are made of a nuclear fuel material encapsulated in a thin-walled, slender, elongated sheath of a metal cladding material which has a coefficient of expansion that is substantially the same as that of the material of which the grid plates are constructed to essentially eliminate differential thermal expansion between the grid plates. Chamfering of the slots at the edges of the various plates facilitates the interlocking, described hereinafter, of the plates. The widthwise edges of the grid plates 21, 22, 23, 24, 25, 26 are held in rigid communication with the face 111 of the band 110 by welding, brazing (not shown) or other well known means. The crisscrossed ridges, described hereinbefore, serve as surfaces for the deposition of material to rigidly join the perpendicularly interlocked plates into position by welding, brazing or other means. The apertures in the protrusions allow reactor coolant (not shown) to flow about the protrusions with minimum hydraulic pressure loss and flow stagnation. The panels 57 (FIG. 2) formed between the cutouts 54, 56 of the plates 21, 22 can be mechanically flexed within the elastic range of the plate material by external means. The cantilevered panels 88, 106, 107 (FIGS. 6, 11) of grid plates 23, 24, 25, 26 may also be flexed by external means as described hereinafter. The adjacent cutouts, in conjunction with the rigid ridge communication described above, cause the panels 57, 88, 106, 107 to be relatively more flexible than the remainder of the plates. Protrusions 73 on plates 21, 22 are on panels 57 (FIG. 2). As stated, panels 57 may be fixed, within the elastic range of the plate material, from their equilibrium plane by external means but have sufficient resilience to return to that plane after the deflecting means are removed. Protrusions 71 and 72, are located near edges 36 and 35 respectively. Since the ridges of intersecting plates are rigidly joined together, the portions of the plates upon which these protrusions 71, 72 are located is relatively inflexible. Hence, protrusions 73 may be characterized as resilient, since these are movable with panel 57, and protrusions 71, 72 may be characterized as rigid since these are relatively fixed in position. As shown in FIG. 11, the cantilevered panels 88, 106 arc from the base of their plates until their planar surfaces are in transverse contact with the base of the plate longitudinally opposed thereto. Each of the cantilevered panels may be flexed, within the elastic range of the plate material, through the application of an external force, and has sufficient resilience to return to its equilibrium position after the means for applying the external force are removed. Hence, the protrusions 90, 108 may be characterized as resilient due to the resilience of the members on which they are located. Protrusions 116, 119 on band 110 (FIG. 9) are characterized as rigid as the portions of the band upon which these are located are relatively inflexible. Arrangement of the paired plates 23, 25, and individual paired plates 24, 26, with the plates in each pair in longitudinally spaced alignment and inverted with respect to each other, results in the projection (FIGS. 1, 12) of a resilient protrusion 90, 108 into each cell bordering the plates 23, 24, 25, 26. As stated, plates 21 are orientated in parallel with paired plates 23, 25, (FIG. 1). The plates 21 on either side of the paired plates are disposed with face 33 directed toward the paired plates with which the plates 21 are in parallel. The faces 33 of plates 21 on one side of and directed toward the paired plates 23, 25 mirror faces 33 of plates 21 disposed on the opposite side of the paired plates. Hence, the rigid protrusion 71, 72 of each plate 21 projects toward paired plates 23, 25. Similarly, plates 22 are orientated in parallel with paired plates 24, 26 so that the rigid protrusions 71, 72 of each plate 22, on either side of paired plates 24, 26, projects toward the paired plates 24, 26. The faces 33 of plates 22 on one side of and directed toward the paired plates 24, 26 mirror the faces 33 of the plates 22 disposed on the opposite side of the paired plates. Hence, as is best seen in FIGS. 1 and 12, each cell 30 is bordered by two adjacent surfaces having only resilient protrusions opposed by two adjacent surfaces having only rigid protrusions. The use of the paired plates 23, 25 and paired plates 24, 26, in the manner set forth above, allows reversal of the faces of the remaining plates on either side of the paired plates so that while maintaining mutually adjacent resilient protrusions opposite adjacent rigid protrusions projecting from the borders of each cell, only rigid protrusions are employed in the peripheral band 110. The resulting peripheral band has greater strength and is capable of withstanding higher impact loads. Furthermore, a spring like member 121 (FIG. 10) may be formed on the outsdie face 112 of the peripheral band 110. Since the member 121 is generally located between cutouts 115, it may be flexed. Location of band 110 in lateral alignment and in contact with the peripheral bands of juxtaposed fuel assemblies in the reactor core will compress the member 121 causing each band to bear against the adjacent band in tension and resulting in positive lateral support. Moreover, the member 121 (FIG. 10) can similarly bear in tension against the inner walls of a fuel assembly can to rigidly hold the assembly in position in a reactor utilizing cans to encircle the fuel assembly. The fuel pins, are typically supported laterally by a plurality of spacer grids at intervals along their length. Referring now to FIG. 12, deflecting means (not shown), such as described in U.S. Pat. No. 3,665,586 issued to F. S. Jabsen on May 30, 1972, may be utilized to deflect the panels resilient protrusions projecting into a cell, to allow a fuel pin to be freely inserted. After the fuel pin 31 is positioned within the cell, the deflecting means is actuated to release the resilient protrusions thereby allowing the panels containing the resilient protrusions to bear against the fuel pin in tension and laterally jam the pin against the opposing rigid protrusions to support the fuel pin and retain it in position within the cell. The deflecting means can be inserted into the open channels 122 (FIG. 11) typically formed by the cooperation of the rectangular openings 54, 56, 86, 101, 103 of the grid plates. The magnitude of the lateral forces imparted onto a fuel pin by the protrusions is designed to securely restrain the pin and to minimize fretting without overstressing the cladding at the points of contact. From the foregoing, it can be easily understood that the described spacer grid assembly achieves the desired results of providing a grid lattice usable in either a "canless" or "can" type reactor core, having cells which utilize a combination of resilient and rigid protrusions in contact with the fuel pins, resulting in a substantially stronger outer band, and minimizing the amount of material capable of causing undesirable hydraulic pressure losses, parasitic absorption of neutrons and fuel pin hot spots at grid plate to pin contact points. Except where qualified, the term "generally central", in the specification and the claims, includes a slight offset of the intersections of the paired plates from the center of the grid plate lattice so that an odd numbered array of cells could be formed, e.g., a 17.times.17 array, in addition to arrangements which would give even numbered arrays of cells.