Patent Number: 043292488
Section: claims

1. A process for immobilizing high level nuclear waste containing a major proportion of aluminium and/or iron compounds which comprises the steps of (1) mixing the waste with a minor proportion of a mixture of oxides selected from the group consisting of TiO.sub.2, ZrO, SiO.sub.2, Al.sub.2 O.sub.3, CaO, SrO and BaO, at least one of the selected oxides being from the group consisting of TiO.sub.2, ZrO.sub.2 and SiO.sub.2, the oxides in said mixture and the relative proportions thereof being selected so as to form a mixture which when heated at temperatures between 800.degree. and 1400.degree. C. crystallizes to produce a mineral assemblage containing (i) crystals belonging to or possessing structures closely related to the titanate mineral classes capable of providing lattice sites in which the fission product and actinide elements of said waste are securely bound, and (ii) crystals thermodynamically compatible with said crystals (i) comprising at least one non-radioactive phase containing aluminium and/or iron, said crystals (i) and (ii) belonging to or possessing crystal structures closely related to crystals belonging to mineral classes which are resistant to leaching and alteration in geologic environments; and (2) heating at a temperature within said range and then cooling said mixture under reducing conditions so as to cause crystallization of the mixture to a mineral assemblage having the fission product and actinide elements of said waste incorporated as solid solutions within the crystals (i) thereof, and aluminium and/or iron crystallized in said at least one non-radioactive crystal phase (ii). 2. A process according to claim 1, wherein said waste is mixed with from about 20 to 40% by weight of said mixture of oxides. 3. A process according to claim 1, wherein said heating and cooling is carried out under reducing conditions such that said iron is maintained dominantly in a divalent state. 4. A process according to claim 1, wherein said mineral assemblage contains crystals belonging to or possessing structures closely related to the mineral classes selected from the group consisting of perovskite (CaTiO.sub.3), zirconolite (CaZrTi.sub.2 O.sub.7), and a hollandite-type mineral (BaAl.sub.2 Ti.sub.6 O.sub.16). 5. A process according to claim 1, wherein said mineral assemblage comprises crystals belonging to or possessing structures closely related to at least one of the mineral classes selected from the group consisting of perovskite (CaTiO.sub.3) and zirconolite (CaZrTi.sub.2 O.sub.7 -CaUTi.sub.2 O.sub.7 solid solution). 6. A process according to claim 1, wherein said crystals (ii) include at least one phase selected from the group consisting of hercynite (FeAl.sub.2 O.sub.4), ferrite ((NiFeMn)Fe.sub.2 O.sub.4) and ulvospinel (Fe.sub.2 TiO.sub.4) and their solid solutions, ilmenite (FeTiO.sub.3), pseudobrookite solid solutions (Al.sub.2 TiO.sub.5 --Fe.sub.2 TiO.sub.5), hollandite solid solutions (BaAl.sub.2 Ti.sub.6 O.sub.16 --Ba(FeTi)Ti.sub.6 O.sub.26), a davidite-type mineral (BaAl.sub.2 Fe.sub.8 Ti.sub.13 O.sub.38) and corundum (Al.sub.2 O.sub.3). 7. A process according to claim 1, wherein said at least one non-radioactive phase includes hercynite-rich spinel or ferrite spinel. 8. A process according to claim 1, wherein said mixture of oxides comprises at least three members selected from the group consisting of TiO.sub.2, ZrO.sub.2, Al.sub.2 O.sub.3, CaO, SrO and BaO, at least one of said members being selected from the subgroup consisting of TiO.sub.2 and ZrO.sub.2. 9. A process according to claim 8, wherein said mixture of oxides comprises at least two members selected from the group consisting of TiO.sub.2, ZrO.sub.2, Al.sub.2 O.sub.3 and CaO, at least one of said members being selected from the subgroup consisting of TiO.sub.2 and ZrO.sub.2. 10. A process according to claim 1 wherein the waste contains Al.sub.2 O.sub.3 in excess of Fe.sub.2 O.sub.3 on a weight basis and the mixture of added oxides comprises TiO.sub.2, ZrO.sub.2 and CaO in proportions chosen so that the mineral assemblage comprises hercynite-rich spinel, perovskite and zirconolite. 11. A process according to claim 1 wherein the waste contains Al.sub.2 O.sub.3 in excess of Fe.sub.2 O.sub.3 on a weight basis and the mixture of added oxides comprises TiO.sub.2, ZrO.sub.2 and CaO in proportions chosen so that the mineral assemblage comprises hercynite-rich spinel and zirconolite. 12. A process according to claim 1 wherein the waste contains Fe.sub.2 O.sub.3 in excess of Al.sub.2 O.sub.3 on a weight basis and the mixture of added oxides comprises TiO.sub.2, ZrO.sub.2 and CaO in proportions chosen so that the mineral assemblage comprises ferrite spinel, perovskite and zirconolite. 13. A process according to claim 1 wherein the waste contains Fe.sub.2 O.sub.3 in excess of Al.sub.2 O.sub.3 on a weight basis and the mixture of added oxides comprises TiO.sub.2, ZrO.sub.2 and CaO in proportions chosen so that the mineral assemblage comprises ferrite spinel and zirconolite. 14. A mineral assemblage containing immobilized high level nuclear waste containing a major proportion of aluminium and/or iron compounds, said assemblage comprising crystals (i) belonging to mineral classes which are resistant to leaching and alteration in geologic environments having a fission product and actinide elments of said nuclear waste incorporated as solid solutions within the crystals thereof, said crystals (i) comprising crystals belonging to or possessing structures closely related to at least one of the mineral classes selected from the group consisting of perovskite (CaTiO.sub.3) and zirconolite (CaZrTi.sub.2 O.sub.7 --CaUTi.sub.2 O.sub.7 solid solution), and crystals (ii) thermodynamically compatible with said crystals (i) containing aluminum and/or iron crystallized in at least one non-radioactive phase. 15. A process for immobilizing high level nuclear waste containing high concentrations of Al, Fe, Mn, Ni and Na compounds which compounds constitute a major proportion of the waste which comprises the steps of (1) mixing the waste with a minor proportion of a mixture of oxides selected from the group consisting of TiO.sub.2, ZrO, SiO.sub.2, Al.sub.2 O.sub.3, CaO, SrO and BaO, at least one of the selected oxides being from the group consisting of TiO.sub.2, ZrO and SiO.sub.2, the oxides in said mixture and the relative proportions thereof being selected so as to form a mixture which when heated at temperatures between 800.degree. and 1400.degree. C. crystallizes to produce a mineral assemblage containing (i) crystals belonging to or possessing structures closely related to the titanate mineral classes capable of providing lattice sites in which the fission product and actinide elements of said waste are securely bound, and (ii) crystals of at least one non-radioactive phase containing aluminium, iron, manganese, nickel and sodium, said crystals (ii) including crystals belonging to or possessing structure closely related to the nepheline (NaAlSiO.sub.4) mineral class, said crystals (i) and (ii) belonging to or possessing crystal structures closely related to crystals belonging to mineral classes which are resistant to leaching and alteration in geologic environments, and (2) heating at a temperature within said range and then cooling said mixture so as to cause crystallization of the mixture to a mineral assemblage having the fission product and actinide elements of said waste incorporated as solid solutions within the crystals (i) thereof, and the aluminium, iron, manganese, nickel and sodium crystallized in the crystals (ii), said heating and cooling being conducted under redox conditions such that the manganese and nickel are dominantly present in the divalent state. 16. A process according to claim 15, wherein said waste is mixed with from 20 to 40% by weight of said mixture of oxides. 17. A process according to claim 15, wherein said heating and said cooling are carried out at reducing conditions such that said manganese and/or nickel are maintained dominantly in a divalent state and said iron is maintained dominantly in a divalent or trivalent state. 18. A process according to claim 17, wherein said reducing conditions are such that the oxygen fugacity lies near the nickel-nickel oxide buffer. 19. A process according to claim 15, wherein said crystals (i) comprise crystals belonging to or possessing structures closely related to the mineral classes selected from the group consisting of perovskite (CaTiO.sub.3), zirconolite (CaZrTi.sub.2 O.sub.7), and a hollandite-type mineral (BaAl.sub.2 Ti.sub.6 O.sub.16). 20. A process according to claim 15, wherein said crystals (i) comprise crystals belonging to or possessing structures closely related to at least one of the mineral classes selected from the group consisting of perovskite (CaTiO.sub.3) and zirconolite (CaZrTi.sub.2 O.sub.7 --CaUTi.sub.2 O.sub.7 solid solution). 21. A process according to claim 15, wherein said crystals (ii) comprise at least one phase selected from the group consisting of hercynite-rich spinel (Fe.sup.II Al.sub.2 O.sub.4), corundum (Al.sub.2 O.sub.2), pseudobrookite solid solutions (Al.sub.2 TiO.sub.5 --FeTi.sub.2 O.sub.5), and hollandite solid solutions (BaAl.sub.2 Ti.sub.6 O.sub.16 --Ba(FeTi) Ti.sub.6 O.sub.16). 22. A process according to claim 15, wherein said crystals (ii) comprise at least one phase selected from the group consisting of ferrite-spinel (composed principally of the end members Ni, Fe.sub.2.sup.II O.sub.4 --MnFe.sub.2.sup.III O.sub.4 Fe.sup.II Fe.sub.2.sup.III O.sub.4 --Fe.sub.2.sup.II TiO.sub.4 --Fe.sup.II Al.sub.2 O.sub.4), ilmenite (FeTiO.sub.3), ulvospinel (Fe.sub.2 Ti.sub.3 O.sub.4), ferropseudobrookite (FeTi.sub.2 O.sub.5), hollandite (Ba(Al,Fe.sup.III,Fe.sup.II,Ni,Ti).sub.2 --Ti.sub.6 O.sub.16) and a davidite-type mineral (Ba(Fe.sup.III,Al).sub.2 --Fe.sub.8.sup.II Ti.sub.13 O.sub.38). 23. A process according to claim 15, wherein said crystals (ii) include phercynite-rich spinel or ferrite spinel. 24. A process according to claim 15, wherein said mixture of oxides comprises at least four members selected from the group consisting of TiO.sub.2, ZrO.sub.2, SiO.sub.2, Al.sub.2 O.sub.3, CaO, SrO, BaO, at least one of said members being selected from the subgroup consisting of TiO.sub.2, ZrO.sub.2 and SiO.sub.2. 25. A process according to claim 24, wherein said mixture of oxides comprises at least three members selected from the group consisting of TiO.sub.2, ZrO.sub.2, SiO.sub.2, Al.sub.2 O.sub.3, CaO, at least two of said members being selected from the subgroup consisting of TiO.sub.2, ZrO.sub.2 and SiO.sub.2. 26. A process according to claim 15 wherein the waste contains Al.sub.2 O.sub.3 in excess of Fe.sub.2 O.sub.3 on a weight basis and the mixture of added oxides comprises TiO.sub.2, ZrO.sub.2, CaO and SiO.sub.2 in proportions chosen so that the mineral assemblage comprises hercynite-rich spinel, perovskite, zirconolite and nepheline. 27. A process according to claim 15 wherein the waste contains Al.sub.2 O.sub.3 in excess of Fe.sub.2 O.sub.3 on a weight basis and the mixture of added oxides comprises TiO.sub.2, ZrO.sub.2, CaO and SiO.sub.2 in proportions chosen so that the mineral assemblage comprises hercynite-rich spinel, zirconolite and nepheline. 28. A process according to claim 15 wherein the waste contains Fe.sub.2 O.sub.3 in excess of Al.sub.2 O.sub.3 on a weight basis and the mixture of added oxides comprises TiO.sub.2, ZrO.sub.2, Al.sub.2 O.sub.3, CaO and SiO.sub.2 in proportions chosen so that the mineral assemblage comprises ferrite spinel (Mn,Ni,Fe).sup.II Fe.sub.2.sup.III O.sub.4, perovskite, zirconolite and nepheline. 29. A process according to claim 15 wherein the waste contains Fe.sub.2 O.sub.3 in excess of Al.sub.2 O.sub.3 on a weight basis and the mixture of added oxides comprises TiO.sub.2, ZrO.sub.2, Al.sub.2 O.sub.3, CaO and SiO.sub.2 in proportions chosen so that the mineral assemblage comprises ferrite spinel, zirconolite and nepheline. 30. A process according to claim 15 wherein the waste contains Al.sub.2 O.sub.3 in excess of Fe.sub.2 O.sub.3 on a weight basis and the mixture of added oxides comprises TiO.sub.2, ZrO.sub.2, CaO and SiO.sub.2 in proportions chosen so that the mineral assemblage comprises hercynite-rich spinel, perovskite, zirconolite, nepheline and a pseudobrookite-type solid solution (Al.sub.2 TiO.sub.5 -FeTiO.sub.5). 31. A process according to claim 15 wherein the waste contains Al.sub.2 O.sub.3 in excess of Fe.sub.2 O.sub.3 on a weight basis and the mixture of added oxides comprises TiO.sub.2, ZrO.sub.2, CaO, BaO and SiO.sub.2 in proportions chosen so that the mineral assemblage comprises hercynite-rich spinel, perovskite, zirconolite, nepheline and a hollandite type solid solution (BaAl.sub.2 Ti.sub.6 O.sub.16 --Ba(Fe,Ni,Mn,Ti).sub.2 --Ti.sub.6 O.sub.16). 32. A process according to claim 15 wherein the waste contains Fe.sub.2 O.sub.3 in excess of the Al.sub.2 O.sub.3 on a weight basis and the mixture of added oxides comprises TiO.sub.2, ZrO.sub.2, Al.sub.2 O.sub.3, CaO and SiO.sub.2 in proportions chosen so that the mineral assemblage comprises ferrite spinel (Mn,Ni,Fe).sup.II Fe.sub.2.sup.III O.sub.4, perovskite, zirconolite, nepheline, ilmenite (FeTiO.sub.3) and pseudo-brookite solid solution (FeTi.sub.2 O.sub.5 --Al.sub.2 TiO.sub.5). 33. A process according to claim 32 wherein the mixture of added oxides also comprises BaO and the mineral assemblage also comprises a complex davidite-type mineral Ba(Al,Fe.sup.III).sub.2 --Fe.sub.8.sup.II Ti.sub.13 O.sub.38. 34. A process according to claims 1 or 15 wherein the selected mixture of oxides is mixed directly with a high level nuclear waste sludge without preliminary drying or calcining of the sludge. 35. A mineral assemblage containing immobilized high level nuclear waste containing Al, Fe, Mn, Ni and Na compounds, said compounds constituting a major proportion of said waste, said assemblage comprising crystals (i) belonging to mineral classes which are resistant to leaching and alteration in geologic environments and having fission product and actinide elements of said waste incorporated as solid solutions within the crystals thereof, said crystals (i) belonging to or possessing crystal structures closely related to at least one of the mineral classes selected from the group consisting of perovskite (CaTiO.sub.3) and zirconolite (CaZrTi.sub.2 O.sub.7 --CaUTi.sub.2 O.sub.7 solid solution), and crystals (ii) containing Al, Fe, Mn, Ni and Na, said crystals (ii) including crystals possessing crystal structures belonging to or closely related to the nepheline (NaAlSiO.sub.4) mineral class. 36. A mineral assemblage according to claim 35, wherein said crystals (ii) include hercynite-rich spinel or ferrite spinel.