Patent Number: 
Section: description

As shown in FIG. 1, a CRUD collection system 1 of the present invention includes, for example, a shoe-box-sized sealable collection head 70 for enclosing part of a nuclear reactor fuel rod 90 while submerged in a water-filled pool (not shown). Collection system 1 also includes a mounting bracket 10 and a funnel weldment 11. Mounting bracket 10 can be used to help to maneuver system 1 into position in the pool. Additional equipment can be mounted to head 70 such as cameras and light sources (not shown). Otherwise, stand-alone cameras and light sources can be used. A remotely controlled vehicle (not shown) for maneuvering system 1 can also be attached to head 70. As described in more detail below, in one embodiment, funnel 11 can be used to receive rod 90 for eventual sampling within head 70. In the preferred embodiment, six cylinders 18 are disposed on head 70 to allow a slidably engaged cover plate 4 to move in an opened and closed position. Also provided on the external portion of system 1 is a deionized water outlet 74 and an air outlet 76. Likewise, on the opposite side of system 1, a deionized water inlet 78 is provided along with an air inlet 80. These components can also be clearly seen in FIG. 3. Hosing (not shown) can be attached to inlets 78 and 80 for respectively providing a supply of deionized water and air to collection head 70. Outlets 74 and 76 may vent directly into the pool, or alternatively, they may also be attached to hosing should it be desired that outputted water and air is released at another location. For instance, in one embodiment, outputted deionized water flows, along with a CRUD sample to a control console 100 (FIG. 5) for filtration. As will be further discussed, a supply of air and deionized water is necessary to fully realize the benefits of the present invention. As shown in FIG. 2a, collection head 70 is further divided into a sealed collection chamber 73 which provides a closed environment for removing deposits from rod 90. The closed environment makes it possible to collect CRUD samples on a relatively contaminant-free basis. As discussed below in further detail, collection head 70 contains devices that scrape CRUD from rod 90 while rod 90 is enclosed in chamber 73 of head 70. The scraped samples are ultimately trapped in a filter for analysis as is necessary. Still considering FIG. 2a, the cross section of collection head 70 exposes the internal devices mentioned earlier. In the preferred embodiment, collection head 70 is assembled from a slide housing 3 that is enclosed at its front and the rear respectively by a mounting bracket weldment 12 and a seal plate 2. Slide plate 5 seals the top of slide housing 3. As for collection chamber 73, an openable cover plate 4 is also provided to enclose its top portion. In one embodiment, cover plate 4 is slidably connected to head 70 by means of cylinders 18 so that it can move to an open position as shown in FIG. 2b. Such a configuration is desirable because rod 90 can be engaged with head 4 before blades 7 are in scraping engagement with rod 90. Alternatively, cover plate 90 may be securely sealed to head 70. The various components can be held together by screws such as cap screw 31 shown holding seal plate 2 to other components of head 70. Additional cap screws can be seen in use throughout the device. However, other means known in the art may be used to securely fasten together components of head 70. Slide housing 3 includes a pneumatic cylinder 72 that is matingly engaged to a corresponding base slide 17 that is configured to slide along the length of cylinder 72. In one embodiment, slide housing 3 includes a self-contained locomotion means for moving slide 17. For example, in this embodiment, pneumatic cylinder 72 is supplied with air from inlet 80 to allow base slide 17 to move along cylinder 72. The speed of movement can be restricted by a hydraulic damper (not shown). A slide plate 5 is mounted to slide 17 allowing it to also move laterally back and forth. As shown in this embodiment, o-rings 37 are provided to seal collection chamber 73 from slide housing 3. Thus, while slide plate 5 moves laterally, a seal prevents pool water from entering chamber 73 from slide housing 3 A scraper plate 6xe2x80x94on which blades 7 are attachedxe2x80x94is spring-mounted to plate 5 (FIG. 4). Springs 19 serve to urge blades 7 against rod 90. Thus, by moving base slide 17, which in turn moves base plate 5, which in turn moves scraper plate 6 and blade 7, blade 7 can scrape rod 90. As will be described in more detail, blade 7 may constitute multiple blades. In the preferred embodiment, multiple blades 7, fabricated from zirconium alloy, are secured to scraper plate 6. Referring to FIG. 4, it is noted that blades 7 have a semicircular region which corresponds to rod 90. Preferably, blades 7 are relatively flexible. It has been found that a CRUD sample scraped from about six inches of rod 90 provides a quality sample for purposes of analysis. Thus, three blades 7 are provided in a specific embodiment where the blades are separated by two inches and are each designed to travel a distance of two inches. In this way, a total of six inches of CRUD is scraped from rod 90. Regarding the material from which blades 7 are fabricated, a zirconium alloyxe2x80x94which can be similar or identical to the material used to fabricate rod 90xe2x80x94is used because it has been found to prevent scratching of the cladding surface. It is generally known that underneath the CRUD layer there is an oxide layer that is harder than the cladding below. Because the scraping blades are made of the same or similar material as is the softer cladding, the CRUD can be removed without breaking through the oxide layer and damaging the cladding. Also, blades made from zirconium alloy are not drastically worn during use and therefore do not contaminate the sample. As mentioned, in one embodiment, funnel 11 is provided for receiving rod 90. Funnel 11 is mounted to cover plate 4 by means of bracket weldment 13. This allows funnel 11 to move with cover plate 4 to the open position as shown in FIG. 2b. Funnel 11 may includes rod seal 8 for creating a water tight seal around rod 90 once rod 90 is received into funnel 11. In one embodiment, as shown in FIG. 3, rod seal 8 is separable and include first part 9a and second part 9b. First part 9a is retained in cover plate 4 (or funnel 11) and is movable therewith. Second part 9b can be retained by seal plate 2 (FIG. 2a). When cover plate 4 is in the closed position as shown in FIG. 3, parts 9a and 9b engage one another to form a complete seal surrounding rod 90. An identical sealing device 15 (FIG. 2a) is provided to seal the opposite end of rod 90. Alternatively, a one-piece construction rod seal 8 may be disposed in cover plate 4. one embodiment a control console 100 can be provided as shown, for example, in FIG. 5. In an upper portion 120 a bank of switches 122 is provided so that a user can change the system from automatic to manual for valves 74, 76, 78, and 80 and a pump (not shown) enclosed within console 100. A radiation monitor 124 is also provided. Monitor 124 is designed to shut off system 1 if a predetermined radiation level is reached at a filter housing (not shown) enclosed within console 100. A control panel 126 is provided for automatic control of system 1. For example, these controls may include input buttons for starting and stopping system 1 and a small LCD display that provides instructions and status of system 1. A lower part 140 of console 100 is provided with connections 142 for water and air lines from valves 74, 76, 78, and 80. For example, these lines can be for water in, sample lines, water out, and pneumatic lines. In center portion 144 of lower part 140 there are provided water and air gauges, and pressure regulators. A filter housing 146 is configured to receive deionized water from system 1 for filtration of the CRUD sample. In use, CRUD collector 1 is deployed into a deactivation pool (not shown) and can be maneuvered, for example, by remote control. For ease of operation, collector 1 may include a camera and illumination source (not shown). This would allow an operator to more easily steer collector 1 into position for making a deposit collection. In one embodiment, a pole (not shown) is attached to bracket 10 of collector 1. The pole can then be manually maneuvered in order to position collector 1. Once collector 1 is positioned in close vicinity to a fuel rod, funnel 11 can be positioned over the rod so that the two are radially aligned. At this time, cover plate 4 is in the open position as shown in FIG. 2b. By moving funnel 11 towards rod 90, rod 90 is held by rod seal 8 (FIG. 3). Now cover plate 4 is lowered by pneumatic or other means to seal a part of rod 90 in collector 1. This allows rod 90 to contact blades 7 and seals collection chamber 73. Springs 19 urge blades 7 against rod 90. To prevent contamination of the sample, it is desirable to transport deposit samples in deionized water or another inert fluid rather than pool water. In one embodiment, deionized water is injected into collector 1 through inlet 78, while the contents of chamber 73 are purged to the pool through outlet 74. Over time, this has the effect of removing most of the pool water from chamber 73 and replacing it with deionized water. The procedure of collecting a sample of CRUD can then continue as discussed below. After deionized water is in place in chamber 73, blades 7 are moved laterally to scrape a CRUD sample from rod 90. The CRUD samplexe2x80x94now suspended in the deionized waterxe2x80x94may be separated from the deionized water by filtering through a membrane (not shown) and stored for eventual analysis. In one embodiment the aforesaid filtration takes place in filter housing 146 of console 100. However, it is understood that head 70 may itself include a filtration device eliminating the need for a separate console 100. Likewise, all components of console 100 may be combined into head 70. In this way, a method is provided whereby a CRUD sample is obtained in a relatively contaminant-free manner. While the foregoing description and drawings represent the preferred embodiments of the present invention, it will be apparent to whose skilled in the art that various changes and modifications may be made therein without departing from the true spirit and scope of the present invention.