Patent Document

CROSS-REFERENCE TO RELATED APPLICATION 
   This application claims priority on the basis of Japanese patent application 2005-200236, filed Jul. 8, 2005. The disclosure of Japanese application 2005-200236 is hereby incorporated by reference. 
   FIELD OF THE INVENTION 
   This invention relates generally to cable guides for protecting and guiding flexible cables. More specifically, the invention relates to an improved skate for interposition between two facing parts of a folded cable guide in order to promote smooth flexing movement of the cable guide, and to prevent damage resulting from frictional contact between the parts and thereby extending the useful life of the cable guide. 
   BACKGROUND OF THE INVENTION 
   The term “flexible cable,” as used herein, means any flexible, elongated, energy or fluid-conducting device, such as a cable composed of one or more electrical wires or optical fibers, a fluid-conducting hose for conducting compressed air or a hydraulic fluid used as a medium for transmission of motive power, a flexible conduit used to convey a gas, a liquid, or another fluid material for use in a machine or industrial process, a flexible actuator such as a Bowden wire, or a flexible rotating shaft with or without anon-rotating sheath. Such flexible cables are used, for example, to connect relatively moving parts of a machine such as a machine tool, an industrial robot, or a conveyor or other material-handling or material-carrying machine, such as a hoist or other machine used in a civil engineering application. 
   When a flexible cable is connected to a moving part, torsion, flexion, and tensile forces applied to the cable as a result of movement of the moving part can result in damage to, or distortion of, the cable. Cable guides have been used to avoid damage and distortion of the cables. 
   As shown in  FIG. 7 , a typical cable guide  100  is composed of a number of links, each comprising a pair of side plates  102  disposed on both sides of a cable C and connecting plates  101  connecting the side plates. As shown in  FIG. 7 , the connecting plates  101  are provided both above and below the cable, and together with the side plates  102 , form an elongated channel through which the cable C extends. The side plates  102  on each side of the guide are hinged to one another so that the guide can bend at least in a single plane. Usually, the flexion of the guide is limited to a specific minimum radius of curvature in order to avoid kinking of the cable C. 
   Typically, the cable guide has a fixed end  105  and a moving end  106 . Where a cable guide of sufficient length is folded on itself by a bend  120  as shown in  FIG. 5 , it is possible for two portions of the guide to come into face-to-face contact with each other. Friction between the contacting parts of the guide can obstruct smooth reciprocating motion. Moreover, frictional contact over time can cause wear and eventual breakage of the cable guide. Breakage can also result from interference between projecting portions of the two facing parts of the guide. 
   To avoid the problems resulting from frictional contact between facing parts of a folded cable guide, a skate can be interposed between the facing parts. As illustrated in  FIG. 5 , a skate  400  is sandwiched between two facing parts of the cable guide, preventing direct contact between the facing parts. 
   A typical conventional skate is depicted and described in United States Patent Application Publication 2005/0155337, dated Jul. 21, 2005. 
   As shown in  FIG. 6 , the conventional skate  400  includes a series of interconnected skate units in aligned, sequential relationship, each having a pair of side frames  430 . Each side frame has an L-shaped cross-section, and is provided with pair of rollers  420  mounted on a vertical part of the frame. The rollers are positioned so that they can be sandwiched between the facing parts of the guide. The skate units are connected by connecting blocks  450 , which maintain the side frames  430  at a fixed distance from each other. Adjacent units are fixed to the connecting blocks by bolts  440 , which are threaded into screw holes in the connecting block  450 . 
   The skate  400  is formed by connecting a suitable number of skate units to one another to provide a skate having a length corresponding to the maximum overlap of the two mutually facing parts of the guide. Because the skate units are fixed to the connecting blocks by bolts, and also because flanges of the side frames  430  underlie the connecting blocks, the entire skate is substantially inflexible. The conventional skate can be used satisfactorily if a sufficient portion of the cable guide adjacent the fixed end is always straight. However, if some bending occurs in the portion of the guide adjacent the fixed end, the skate may need to be shortened in order to avoid the generation of excessive forces that could result in deformation or breakage of the guide, or in impairment of the smooth operation of the guide. 
   SUMMARY OF THE INVENTION 
   The skate used in the guided cable structure according to this invention is composed of interconnected units that can be articulated freely relative to each other at least in the plane in which the cable guide is situated. The articulation of the skate units allows a full length skate to be used even when both of the facing parts of the cable guide bend during use. 
   More particularly, a guided cable structure in accordance with the invention comprises a flexible cable, an elongated guide folded on itself so that two adjacent parts face each other, and a novel friction-reducing skate sandwiched between the facing parts. 
   The guide is composed of a plurality of articulably interconnected links forming an elongated channel through which the flexible cable extends. The portions of the longitudinal centerline of the guide within the facing parts are substantially parallel to each other and lie substantially in a central plane. The facing parts are relatively movable along a direction parallel to the parallel portions of the centerline. The friction-reducing skate is sandwiched between the facing parts, and prevents direct contact between the facing parts. The skate comprises a plurality of interconnected units disposed adjacent one another along a direction parallel to the parallel portions of the centerline direction, and the units of each adjacent pair of interconnected units are connected to each other in freely articulable relationship at least in the central plane. 
   Preferably, each unit of each adjacent pair of articulably interconnected units includes a first pair of rollers on one side of the central plane, and a second pair of rollers on the opposite side of the plane, and the adjacent facing parts of the guide are in contact with the rollers. Preferably, each unit of each adjacent pair of units comprises a pair of parallel rails, the first pair of rollers being mounted on one of the rails and a second pair of rollers being mounted on the other rail. 
   In accordance with one aspect of the invention, the units of each adjacent pair of units are connected to each other by a connecting block, and articulable relative to the connecting block. Each unit of each adjacent pair of units may be articulably connected to the connecting block by a pin, extending through the connecting block in a direction perpendicular to the central plane. 
   Where each skate unit comprises a pair of parallel rails, both rails can be articulably connected to the connecting block by a single pin extending through the connecting block in a direction perpendicular to the central plane. In accordance with another aspect of the invention, each of the parallel rails can be journalled on a cylindrical portion of a bolt threaded into the connecting block, and thereby articulably connected to the connecting block. 
   In accordance with still another aspect of the invention, each unit, which may comprise a pair of parallel rails, is articulably connected to the connecting block by a pair of pins, each extending into the connecting block in a direction perpendicular to the central plane. 
   In a preferred embodiment, the units of each adjacent pair are connected to each other by a connecting block having a U-shaped cross-section in section planes transverse to the central plane. Each connecting block has two laterally spaced side walls, and a first pin extends laterally, along a first axis, through both side walls and through one unit of the adjacent pair, and a second pin extends laterally, along a second axis, through both side walls and through the other unit of the adjacent pair. Consequently each skate unit of the adjacent pair is freely articulable, about one of the axes, with respect to the connecting block. 
   Because the units of the skate according to the invention articulate freely, at least in the plane in which the protective guide bends, a longer skate can be used even in the case where both facing parts of the guide bend during use, without the risk of damage to the guide, and without impairing smooth operation of the guide. The skate unit is structurally simple, and can be produced at low cost. 

   
     BRIEF DESCRIPTION OF THE DRAWINGS 
       FIG. 1(   a ) is a plan view, partly in section, showing a skate unit for a cable protection guide in accordance with a first embodiment of the invention, including an enlargement showing details of a connecting pin; 
       FIG. 1(   b ) is a section taken on plane  1 ( b )- 1 ( b ) of  FIG. 1(   a ); 
       FIG. 2(   a ) is a plan view, partly in section, showing a skate unit for a cable protection guide in accordance with a second embodiment of the invention; 
       FIG. 2(   b ) is a section taken on plane  2 ( b )- 2 ( b ) of  FIG. 2(   a ); 
       FIG. 3  is a plan view, partly in section, showing a skate unit for a cable protection guide in accordance with a third embodiment of the invention; 
       FIG. 4  is a plan view, partly in section, showing a skate unit for a cable protection guide in accordance with a fourth embodiment of the invention, including an enlargement showing details of a connecting bolt; 
       FIG. 5  is an elevational view showing a conventional skate unit for a cable protection guide; and 
       FIG. 6  is a plan view of a conventional skate unit; and 
       FIG. 7  is a perspective view showing a typical cable protection guide. 
   

   DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT 
   The skate  10 , shown in  FIGS. 1(   a ) and  1 ( b ), is composed of a series of interconnected skate units in aligned, sequential relationship, each unit comprising a pair of parallel rails  13 , each having a pair of rollers  12  which extend laterally outward. The rollers are rotatable on pins fixed to the rails, and the diameters of the cylindrical parts of the rollers are greater than the height of the rails. The rollers are provided with flanges at their outer ends, which keep the skate units aligned with the cable guide. 
   The skate is sandwiched between opposed portions of a folded cable guide as depicted in  FIG. 5 . As the cable guide flexes during use, it flexes in a simple curve. That is, an imaginary centerline, extending longitudinally through the center of cable-accommodating channel within the guide, remains substantially in one imaginary plane, defined by the portions of the centerline in which the opposed portions of the cable guide lie. 
   Connecting blocks  15 , maintain a predetermined spacing between the parallel rails  13 , and also connect the skate units to one another. Each of the connecting blocks  15  of the skate  10  shown in  FIG. 1(   a ) is a steel plate having a U-shaped cross section, as shown in  FIG. 1(   b ). Connecting pins  14  are inserted through insertion holes provided in the rails  13  and in the connecting blocks  15 . The connecting pins are secured to the skate units and connecting blocks by screws  17 , which are threaded into the ends of the connecting pins as shown in the enlargement in  FIG. 1(   a ), and washers  16  underneath the heads of the screws  17  engage the outer surfaces of the rails  13 . As an alternative to the screws and washers, the connecting pins can be secured to the skate units and blocks by Cotter pins, wire hoops, or other suitable devices. 
   The length of each of the pins  14  is preferably slightly greater than the sum of the width of the connecting block and the widths of the two opposite rails  13 . Moreover, the diameters of the insertion holes in the connecting blocks or in the side rails is slightly greater than the diameters of the pins  14  on both end portions of the connecting pin  14 . As a result, the skate units of each pair of adjacent skate units are freely articulable relative to the connecting blocks and relative to each other about the pin axes through washers  16 , and are thus freely articulable in the plane defined by the portions of the guide centerline within the opposed portions of the guide. 
   The second embodiment, depicted in  FIGS. 2(   a ) and  2 ( b ), is similar to the embodiment of  FIGS. 1(   a ) and  1 ( b ), and corresponding parts are identified by reference numbers that exceed, by  10 , the reference numbers in  FIGS. 1(   a ) and  1 ( b ). 
   The rails  23 , forming the skate units of skate  20 , are held at a predetermined spacing by connecting blocks  25 . These connecting blocks, unlike the U-shaped blocks of the first embodiment, are rectangular prism-shaped blocks, having elongated insertion holes  28 , through which connecting pins  24  extend. The connecting pins  24  are secured in place by Cotter pins  26 , and extend through the insertion holes  28  with a clearance, so that the individual skate units can articulate about the pin axes relative to the connecting blocks and relative to one another. In this embodiment, instead of using Cotter pins, the connecting pins  24  can be held in place by wire hoops, or by means of screws and washers as in the first embodiment. 
   In the third embodiment, depicted in  FIG. 3 , parts corresponding to parts in  FIG. 1(   a ) are identified by reference numbers that exceed, by twenty, the reference numbers in  FIG. 1(   a ). 
   In  FIG. 3  each of the connecting blocks  35  in skate  30  is in the shape of a hollow rectangular frame, having side walls but lacking top and bottom walls. Short connecting pins  34  extend through insertion holes in the rails  33  and insertion holes formed in walls of the connecting block  35 . Cotter pins are provided at both ends of each of the short pins  34 . The adjacent skate units  30  are freely articulable about the pin axes relative to the connecting blocks and relative to one another. The connecting pins can be held in place by wire hoops, or other suitable securing means, instead of by Cotter pins. 
   In the fourth embodiment, depicted in  FIG. 4 , parts corresponding to parts in  FIG. 1(   a ) are identified by reference numbers that exceed, by thirty, the reference numbers in  FIG. 1(   a ). 
   The units of skate  40 , shown in  FIG. 4  are composed of rails  43  having rollers  42 . The rails of each skate unit are maintained at a predetermined spacing from each other by rectangular prism-shaped connecting blocks  45 , and stepped bolts  44  threaded into screw holes in the connecting block  45 . Each stepped bolt  44  comprises a head  44   a , a cylindrical portion  44   b , and a threaded portion  44   c  as shown in the enlargement. Insertion holes in the rails  43  are of a size such that they can receive the cylindrical portions  44   b  of the stepped bolts  44  with a small radial clearance. The length of the cylindrical portion  44   b  of each bolt is slightly greater than the thickness of the rail though which it extends. Thus, when a rail  43  is bolted to the connecting block  45 , the rail is freely pivotable relative to the connecting block at least about the bolt axis so that the skate units are freely articulable relative to the connecting blocks and relative to one another. 
   In each of the four embodiments, the connecting pins or bolts allow the adjacent skate units to articulate freely at least about the axes of the pins or bolts. Thus, the skate units are free to articulate at least in a plane defined by the portions of a centerline of the guide within the opposed, facing parts of the guide. Because the units articulate freely, even where both facing parts of the guide bend during use, the skate can be made sufficiently long to protect all parts of the guide that might otherwise come into frictional engagement with one another.

Technology Category: f