Patent Document

BACKGROUND OF THE INVENTION 
     THE PRESENT INVENTION relates to an air-bag arrangement, and more particularly relates to an air-bag arrangement intended for use in a motor vehicle such as a motor car. 
     It has been proposed to provide an air-bag arrangement which incorporates an inflatable element which is associated with a gas generator adapted to inflate the inflatable element in the event that an accident should occur. The inflatable element, when inflated, forms a substantially flat structure which is located between the occupant of the vehicle and adjacent the side of the vehicle, thus covering the door or windows provided at the side of the vehicle. The flat structure may be termed a “side curtain”. The inflatable element may initially be located, in the uninflated state, in a housing or recess formed in the roof of the vehicle extending, across the top of the door opening. 
     An inflatable element of this type may be of substantial benefit in a side impact situation, or in a roll-over situation, and consequently the gas generator may be adapted to inflate the inflatable element in response to a sensor adapted to sense such a side impact, or roll-over situation. 
     The inflatable element, when inflated, provides protection for the head and shoulder of the driver against all impact with the structure forming the side of the vehicle. Thus, the inflatable element may prevent the head of the occupant striking part of the vehicle which might injure the occupant, such as the “B”-Post, if the occupant is a front seat occupant, or striking the “C”-Post if the occupant is a rear seat occupant. The inflatable element also serves to prevent the occupant of the vehicle being partially or completely thrown out of the vehicle through the window opening. 
     SUMMARY OF THE INVENTION 
     The present invention seeks to provide an improved air-bag arrangement of the type generally discussed above. 
     According to this invention there is provided an air-bag arrangement in a motor vehicle, the air-bag arrangement comprising an inflatable element formed of fabric and gas generator means adapted to inflate the inflatable element in response to the sensing of predetermined conditions, the inflatable element being initially stored in a non-linear recess, channel or housing provided in the motor vehicle extending above the door opening of the motor vehicle, the inflatable element having an upper edge provided with anchoring means connected to points within the recess, channel or housing, the inflatable element having a first chamber adjacent the upper edge thereof adapted to be inflated, and also having a second discrete chamber adjacent the lower edge thereof, said second chamber being of elongate form and being associated with anchoring means to anchor opposite ends of the second chamber to fixed points in the motor vehicle, the second chamber being configured so that the length of the lower edge of the inflatable element is reduced on inflation of the second chamber to tension the lower edge of the inflatable element, the fabric defining the first chamber being of greater porosity than the fabric forming the second chamber. 
     Conveniently the first chamber is adapted, on inflation, to remain inflated for a period of at least one second. 
     Advantageously the second chamber is adapted, on inflation, to remain inflated for a period of at least three seconds. 
     Preferably the portion of the inflatable element defining the first chamber is only loosely connected to the portion of the inflatable element defining the second chamber. 
     Conveniently the region of the inflatable element connecting the first chamber and the second chamber is formed from warp threads and weft threads that are not inter-woven. 
     In an alternative arrangement the region of the inflatable element inter-connecting the first chamber and the second chamber is fabricated solely from warp (or weft) threads, the weft (or warp) threads and any coating applied thereto having been cut-away. 
     Conveniently the gas generator means comprises a first gas generator associated with the first chamber and a second gas generator associated with the second chamber. 
     In an alternative embodiment the gas generator means comprises a single gas generator connected to the first chamber and the second chamber, the gas generator being connected to the second chamber by means of a non-return valve. 
     Conveniently the gas generator means are associated with sensor means adapted to sense the side impact, the gas generator means being actuated in response to a sensed side impact. 
     Advantageously the second chamber comprises a plurality of cells, each configured to have a substantially cylindrical form on inflation, the axis of each cell extending generally transversely of the axis of the chamber, the axis of each cell thus intersecting the lower edge of the inflatable element. 
     Conveniently the first chamber has a first region comprising a plurality of cells, and a second region comprising at least one cell, the regions being interconnected by a gas duct, the first region and the second region being separated by an uninflatable region of the inflatable element. 
     Advantageously the inflatable element is fabricated using a one-piece weaving technique. 
     Preferably the fabric forming the inflatable element is coated, there being less coating applied to the fabric defining the first chamber, than is applied to the fabric defining the second chamber. 
     In one embodiment the fabric forming the first chamber of the inflatable element is fabricated using fewer threads than the fabric forming the second chamber. 
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS 
     In order that the invention may be more readily understood, and so that further features thereof may be appreciated, the invention will now be described, by way of example, with reference to the accompanying drawings in which: 
     FIG. 1 is a plan view of an inflatable element for use in an embodiment of the invention, 
     FIG. 2 is an enlarged view of part of the inflatable element shown in FIG. 1, 
     FIG. 3 is a sectional view taken on the line III—III of FIG. 2, 
     FIG. 4 is a view corresponding to FIG. 3 illustrating the inflatable element when in the inflated state, 
     FIG. 5 is a diagrammatic view of the side portion of a motor vehicle, such as a motor car, illustrating a housing containing in the inflatable element when in the uninflated form, and 
     FIG. 6 is a view corresponding to FIG. 5, but illustrating the inflatable element in the inflated form. 
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
     Referring initially to FIG. 1 of the accompanying drawings, an inflatable element is provided which is intended to be mounted in a motor vehicle in a position such that, when the inflatable element is inflated, the inflatable element forms a “side curtain” located between an occupant of the vehicle and the side part of the motor vehicle. The inflatable element  1 , as shown in FIG. 1, is formed from two superimposed layers of fabric. The warp and weft threads of the superimposed layers of fabric are inter-woven at selected areas, using a technique which is known as “one-piece weaving”, so as to form seams inter-connecting the upper and lower layers of fabric. The fabric is provided with an exterior coating to enhance the imperviousness of the fabric. 
     The inflatable element  1  is provided, along the upper edge thereof, with a plurality of anchor tabs  2 . The right-hand side of the upper region of the inflatable element, as shown, is the form of a gas supply conduit or duct  3 , which has an open end  4  adapted to be connected to a gas generator. The duct  3  leads, from the open end  4 , to a central region  5  of the inflatable element which is provided with a first discrete inflatable chamber  6 . The chamber  6  comprises three substantially vertical cells  7 , 8 , 9  which are separated by partition seams  10 , 11 . The partition seams  10 , 11  extend at an inclined angle to the vertical. 
     The gas supply duct  3  communicates with the upper end of each cell  7 , 8 , 9 . The lower ends of the cells  7 , 8 , 9  communicate with a further gas duct  12  which extends, adjacent the lower edge of the inflatable element, beneath a region  13  where the front layer of fabric and the rear layer of fabric are inter-connected so that the region  13  does not inflate. 
     The gas supply duct  12  extends towards a further region  14  of the inflatable element which is located adjacent the left-hand edge of the inflatable element, as illustrated, where two further cells  15 , 16  are provided separated by a partition seam  17 . 
     It is to be understood that when gas is supplied through the open end  4  of the gas supply duct  3 , the cells  7 ,  8  and  9  will inflate, and gas will also flow through the gas supply duct  12  to inflate the cells  13  and  14 . Thus the entire chamber  6 , which is constituted by the combination of the cells  7 ,  8  and  9 , the gas supply duct  12  and the cells  13  and  14 , will be inflated. 
     Substantially the entire lower edge of the inflatable element is constituted by a second discrete chamber  20  of elongate form, one end of which communicates with a gas supply duct  21 , the gas supply duct  21  having an open end  22  adapted to be connected to a gas generator. The elongate chamber  20  has a terminal extended region  23  which extends freely from a position beneath the cells  7 ,  8  and  9  towards the open end  22  of the gas supply duct  21 . An anchor tab  24  is provided at the end of the region  23  remote from the rest of the inflatable element. 
     The remaining part of the elongate chamber  20  is effectively connected to the lower edge of supply duct  12  which extends beneath the cells  7 , 8 , 9  and also beneath cells  15  and  16 . 
     The interior of the chamber  20  is divided into a plurality of adjacent cells by means of transversely extending partition seams  25 . The partition seams  25  do not extend in an un-broken form across the entire width of the chamber  20 , but instead define apertures  26  which provide a gas communication between adjacent cells. 
     The chamber  20  is provided, at the end remote from the gas supply duct  21 , with a strap  27  which extends to an anchor tab  28 . 
     It is to be appreciated that when gas is supplied, through the open end of the gas supply duct  21 , the gas will enter the chamber  20  and inflate the cells defined between the transversely extending partition walls  25 . As the cells inflate they assume a substantially cylindrical form. The axis of each inflated cell extends generally transversely of the axis of the chamber  20 , thus intersecting the line of the lower edge of the inflatable element. Consequently, inflation of the cells leads to a shortening of the length of the lower chamber  20 , and a shortening of the length of the lower edge of the inflatable element. 
     It is to be appreciated that as both of the chambers  6  and  20  of the inflatable element inflate, so the fabric defining the cells  7 , 8 , 9 , and the cells  15 , 16 , and also the cells within the chamber  20 , will become distorted, and will no longer be “flat”, but instead will have a curvaceous form. To facilitate this distortion of the fabric, in the region where the lower edge of the gas duct  12  which extends beneath the first chamber  6  is connected to the upper edge of the chamber  20 , the fabric layers are formulated in a specific manner. 
     Referring now to FIG. 2, which illustrates schematically the area identified by ring  11  in FIG. 1, it is to be appreciated that the warp threads  30 , of each of the two adjacent layers of fabric which extend in the longitudinal direction of the inflatable element, are located on the outside of the respective layer of fabric, and the weft threads  31 , which extend vertically, are located on the interior of the respective layer of fabric. The warp and weft threads are not inter-woven in this region, but merely lie adjacent each other. 
     The warp threads  30  are provided with an exterior coating  32 . 
     As can be seen, from FIG. 4, the warp threads  30 , together with the associated coating  32 , are capable of moving outwardly away front the weft threads  31 , as indicated generally by the arrows  33 . As will be described in more detail below, this provides a “loose” connection between the upper part  5  of the inflatable element, which defines the first chamber  6 , and the lower part of the inflatable element which defines the second chamber  20 . 
     In the described embodiment, part of the inflatable element defining the gas supply duct  3 , and the first chamber  6 , is made of a fabric which has a relatively high permeability. On the other hand, the part of the inflatable element defining the gas supply duct  21  and the second discrete chamber  20  is made of fabric having a very low permeability. The permeability of the fabric may be determined by the nature of the weaving, and by the nature of a coating applied to the exterior of the fabric. Thus less coating may be applied to the part of the inflatable element defining the first chamber  6 , minimising production costs. Alternatively, the fabric forming the first chamber  6  may be made with fewer threads, or threads of reduced quality, compared with those used for the rest of the inflatable element, thus again minimising production costs while also minimising the weight of the inflatable element, and the volume of the inflatable element when it is in an initial un-inflated folded state. 
     The inflatable element, as described above, is intended to be mounted in position above the door opening of a motor vehicle. 
     Referring now to FIG. 5, part of the interior of a motor vehicle is shown schematically. The part illustrated comprises an “A”-Post  40 , a “B”-Post  41  and a “C”-Post  42 . The window  43  of a front door of the vehicle is illustrated and the window  44  of a rear door of the vehicle is also illustrated. 
     Mounted in the roof of the motor vehicle is a non-linear elongate recess, channel or housing  45 , having a substantially linear region  46  extending above the windows  43  and  44 , which communicates with non-aligned regions  47 , lying, adjacent the “A”-Post  40  and  48  lying adjacent the “C”-Post  42 . Thus the recess, channel or housing  45  is of non-linear form. 
     The inflatable element  1 , as shown in FIG. 1, is initially folded and stored within the non-linear recess, channel or housing  45 , with the anchor tabs  2  provided at the upper edge of the inflatable element being secured to tab  24  provided on the region  23  of the chamber  20  is connected to an appropriate anchor point on the A-Post  40 , and the anchor tab  28  provided on the strap  27  is also connected to an appropriate anchor point on the C-Post  42 . 
     The open end  4  of the gas supply duct  3  is connected to a first gas generator, and the open end  22  of the gas supply duct  21  is connected to a second gas generator although, alternatively, both gas ducts could be connected to a single gas generator with a non-return valve being provided within the gas duct  21 . Thus the two chambers  6  and  20  are discrete in that the chambers are not in direct gas communication and the chamber  20  may contain gas at a higher pressure than the gas within the first chamber  6 . 
     In the event that a sensor associated with the gas generator or each gas generator senses conditions indicative of a side impact or a roll-over situation, gas is supplied to the inflatable element. 
     It can be seen that the upper edge of the inflatable element, which incorporates the gas supply duct  3 , is connected, by means of the anchor tabs  2 , to a non-linear part of the recess, channel, or housing  44 . One end of the second chamber  20  is connected by means of the anchor tab  24  to an anchor point  50  located on the “A”-Post of the motor vehicle, and the anchor tab  28  on the strap  27  is connected to all anchor point  51  provided on the “C”-Post of the motor vehicle. 
     The second chamber  20  and the strap  27 , when the inflatable element is in the uninflated form, have a sufficient length to enable the strap  27  and the part of the inflatable element defining the chamber  20  to be located within the non-linear recess channel or housing  45 . However, on inflation of the inflatable element, the individual cells defined within the second chamber  20 , by the transverse partition walls  25 , become inflated. Each cell thus becomes of a substantially vertical cylindrical form, and thus the fabric that forms each cell bulges out of the substantially vertical plane accommodating the inflated element. This effectively shortens the length of the part of the inflatable element defining the lower chamber  20  to such an extent that when the inflatable element is inflated, the lower edge of the inflatable element is held substantially taut, with the strap  27  and part of the inflatable element defining the second chamber  20  extending substantially tightly between the anchoring points  50  and  51 . The fabric forming the second chamber  20  has a relatively low permeability, and thus when this chamber  20  has been inflated it remains inflated for a relatively long period of time, typically up to five seconds, although a period of three seconds may prove to be sufficient. This chamber  20  acts to keep the lower edge of the inflatable element taut. Thus, since the upper edge of the inflatable element is connected, by the anchor tabs  2 , to the non-linear recess, channel or housing  45 , the inflated chamber  20  will maintain the inflatable element in position as a curtain providing protection to the occupant of the vehicle in a roll-over situation, even if the first chamber  6  is deflating or deflated. The inflatable element will thus prevent an occupant of the vehicle being completely or partially ejected from the vehicle through either of the windows  43  or  44 . 
     On inflation of the inflatable element, gas is also supplied to the first chamber  6 . The first chamber  6  becomes inflated to provide protection for the occupant of the vehicle, preventing the occupant of the vehicle impacting with parts of the vehicle adjacent the inflated chamber. Thus, the inflated cells  7 , 8 , 9  are located, for example, to prevent the head of the driver of the vehicle from impacting with the “B”-Post  41 , and the cells  15  and  16  are located to prevent the head of an occupant of the rear seat of the vehicle from impacting with the “C”-Post  42 . Also, the inflated cells will provide some protection for the occupant of the vehicle if anything intrudes, from outside the vehicle, into the interior of the vehicle. 
     The fabric forming the first chamber  6  is made to be of a relatively high permeability so that, if the occupant of the vehicle impacts with the cells of the first chamber  6  when they are inflated, the cells will yield and provide a soft cushioning effect. Thus the risk of the occupant rebounding from the inflatable element is reduced. 
     The protection provided by these inflatable cells is only really required during a very brief period following initiation of a side impact, or roll-over accident. Consequently, it is not disadvantageous if this part of the inflatable element deflates relatively swiftly. Thus this first chamber  6  may be adapted to remain inflated for a period of approximately one second. 
     It is to be appreciated that the inflated area  13  is provided in a position where it is extremely unlikely that protection will be required for an occupant of the vehicle. By having this part of the inflatable element designed so that it cannot be inflated, the quantity of gas that is required to inflate the first chamber  6  is minimised, thus enabling the chamber  6  to be inflated relatively swiftly. 
     It is to be understood that as the inflatable element inflates, so the fabric forming the cells  7 , 8 , 9 ,  15  and  16  will become distorted, since these cells take on a substantially cylindrical configuration on inflation of the inflatable element, and the fabric forming the second chamber  20  will also be distorted. The distortions of the fabric do not damage the region between the lower edge of the gas supply duct  12  and the upper edge of the chamber  20 , as illustrated in FIGS. 9 to  4  since, as described above, the connection between the upper part of the inflatable element, and the lower part defining the chamber  20  is “loose”. Thus permits parts of the chamber  20  to move, relative to the upper part  5  of the inflatable element, enabling the length of the lower chamber  20  to be reduced, thus tensioning the lower edge of the inflatable element. In the region between the lower edge of the gas supply duct  12  and the upper edge of the chamber  20 , the warp and weft threads of the fabric are not interconnected, enabling the distortion of the adjacent regions of fabric to be accommodated. 
     In one embodiment of the invention it is envisaged that in this region of the inflatable element, the warp threads  30  could be cut and removed, for example after the entire inflatable element had been provided with the coating  30 , so that in this region the warp threads  30  and the coating  32  would no longer be present. This action would leave only the weft threads  31  in this region of the inflatable element. It is to be appreciated that if this expedient is adopted, the warp threads would initially be present during the application of the coating that is conventionally applied to the exterior of an inflatable element of the type generally described, and would thus prevent the weft threads from being provided with the coating material. On subsequent removal of the selected warp threads  30  and the associated coating  32 , the remaining weft threads  31  would not be coated, and would thus be free to move to accommodate any distortions of the fabric forming the adjacent regions of the inflatable element. 
     It is to be appreciated that many modifications may be effected to the embodiment of the invention described above. For example, the design of the gas supply ducts  3  and  12  which are associated with the fist first chamber  6 , may be of a different configuration. The seams  10 ,  11  and  17  may be vertical or even inclined in the opposite sense. 
     Also, whilst a specific form of “loose” connection between the first upper chamber  6  and the second lower chamber  20  has been described, other types of connection may be used, such as a loosely woven piece of fabric or even discrete straps. 
     Whilst, as described, it is preferred to use a one-piece-weaving technique to fabricate an embodiment of the invention, conventional stitching techniques could also be used.

Technology Category: b