Patent Document

BACKGROUND OF THE INVENTION 
     1. Field of the Invention 
     The present invention relates to a novel system consisting of a laundry treatment machine such as a washing machine, washer-dryer or dryer provided a housing which includes a stamped sheet metal bottom panel and of a pedestal which includes lateral frame and/or housing components and a support surface for receiving the laundry treatment machine. Moreover, the invention relates to a method of making such a system. 
     European patent specification EP 0,943,721 A1 discloses a laundry treatment machine manufactured by a so-called frame construction. It involves assembling a sheet metal bottom panel, two L-shaped angular frame elements and a cross into a support frame for receiving the functional components of the machine and which is thereafter enclosed by covering panels such as a front wall, side walls and a lid. 
     German patent specification DE 198 32 675 A1 discloses a pedestal consisting of a box-like sub-structure on which a laundry treatment machine may be positioned. It is intended to increase the working height of the machine and to provide an ergonomic improvement for the user. 
     Moreover, German utility model DE 203 02 572 U1 discloses a pedestal with a drawer for a washing machine . In this case, the edges and corner areas of the surfaces are structured as U-shaped profiles or pipes of rectangular cross-section to ensure the required stability. 
     From German patent specification DE 196 31 639 A1 a system of stackable kitchen appliances and kitchen furniture is known. In this case, tubular reinforcements are used which defined the coupling sites for any further appliance or furniture. 
     Since there is little demand for such pedestals, their manufacture is relatively dear in view of the fact that the costs of their tools have to be apportioned to low quantities. Also, their structure must provide the stability necessary for the weight of 100 kg of a washing machine. 
     OBJECT OF THE INVENTION 
     It is, therefore, an object of the present invention to provide a system of the kind referred to which while economical provides structural stability. 
     Another object of the invention is to provide a novel method of making such a system. 
     Other object will in part be obvious and will in part appear hereinafter. 
     BRIEF SUMMARY OF THE INVENTION 
     In a preferred embodiment, the object is accomplished by a system of the kind referred to which is provided with a pedestal including a stamped sheet metal bottom panel of predetermined configuration and by a laundry treatment machine provided with a bottom panel of a substantially similar or complementary configuration. 
     The method of producing the system is accomplished by stamping the bottom panels for the pedestal and for the laundry treatment machine by the same stamping or clicking machine. 
     The advantages to be derived from the practice of the invention are the result from the fact that components are being used for manufacturing the pedestal which in terms of their stability have been proven in connection with washing machines. In addition, because of the large number their manufacturing costs are relatively low. 
     In an advantageous embodiment of the invention the bottom panel of the pedestal is made of sheet metal which is thinner than the sheet metal used for bottom panels of laundry treatment machines. In this manner it is possible, in addition to the savings derived from using the same tools for bottom panels of both laundry treatment machines and the pedestals, to generate further savings as a result of lower material costs for the pedestals. 
     In a useful embodiment, the pedestal is provided with a drawer at its front side. 
    
    
     
       DESCRIPTION OF THE SEVERAL DRAWINGS 
         FIG. 1  is a perspective view of the entire system consisting of a pedestal and a washing machine positioned thereon; 
         FIG. 2  depicts the pedestal of  FIG. 1  with pulled-out drawer; 
         FIG. 3  depicts the pedestal of  FIG. 2  without the drawer; and 
         FIG. 4  depicts the bottom sheet metal panel of the pedestal or washing machine as an individual component. 
     
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     The household washing machine  1  shown in  FIG. 1  is positioned on a pedestal  2  and connected therewith in a manner to be described. The structure of such a washing machine is sufficiently known from European patent specification EP 0,943,721 A1 and is, therefore, neither shown nor described in any detail. Its housing is manufactured as a frame structure, the frame including, among other components, a sheet metal bottom panel. In the context of the invention, it is only the manufacture of this sheet metal bottom panel  3  which is important and which shown in detail in  FIG. 4 . Initially, it is severed by a punching or clicking operation as one piece from a coil of sheet metal (not shown) and provided with the required cut-outs  4  and openings  5 . Thereafter, recesses  6  and protrusions  7  are formed in a multiple step stamping operation by a stamping process by one or more stamping tools. In this manner, a circumferential margin  8  is formed in the sheet metal bottom panel  3 . In addition, stamped nuts  9  for the reception of machine feet  10  (see  FIGS. 1 and 2 ) are formed during this process. 
     For manufacturing the pedestal  2  shown as a single component in  FIGS. 2 and 3  a sheet metal bottom panel  3 . 1  is used which is subjected to a similar shaping process as the sheet metal bottom panel  3  of the washing machine  1 . Since it need not be quite as stable or sturdy as the bottom panel of the washing machine  1  the bottom panel  3 . 1  may be made of thinner sheet metal. A unitary body  11  constitutes a further component of the pedestal  2 . It constitutes the two side walls  12  and a supporting surface  13  for the washing machine  1 . This component, too, is initially cut by punching from a coil of sheet metal and provided with a pattern of openings the function of which will be described hereinafter. Thereafter, the side walls  12  are folded, and a marginal strip  14 ,  15  is folded down from the front as well as rear of the supporting surface  13 . In their overlapping area  16 , these marginal strips are joined by clinch connections  17 . The body  11  is connected to the bottom panel  3 . 1  by blind rivets  18 . Thereafter, a flat panel (not shown) is screwed to the rear of the body  11  to close it. 
     The marginal strips  14  of the side walls  12  are bent inwardly by a further chamfering operation. In this manner, they form abutments  19  for threadedly connecting two lateral sheet metal fastening panels  20  which in turn are each provided with a telescoping rail  21 . The rails  21  serve to receive a drawer  22  shown in  FIG. 1  in its inserted state and in  FIG. 2  in its withdrawn state. The structure of such a drawer  22  is generally known and is not, therefore, described here in any detail. It is to be mentioned, however, that the front panel  23  of the drawer  22  is dimensioned such that is it completely covers the front side of the pedestal  2 . 
     In its front section, the telescoping rail  21  is fastened to the chamfer  19  of the pedestal as well ass to the fastening panel  20 . To this end, both components are provided with consecutively positioned bores of which  FIG. 3  only shows bore  24  at the chamfer  19 . The added fastening of the telescoping rail  21  at the pedestal  2  provides for a defined alignment of the front panel  23  relative to the edges of the pedestal  2 . 
     For erecting the system, feet  10  usually screwed into the bottom panel  3  of the washing machine  1  are removed therefrom and threaded into the stamped nuts in the bottom panel  3 . 1  of the pedestal  2 . Threaded pins (not shown) are screwed into the stamped nuts  9  in the bottom panel  3  of the washing machine  1 . Thereafter, the washing machine  1  is aligned relative to the support surface  13  such that the threaded pins protrude into corresponding bores  25  in the surface  13 . To connect the washing machine  1  to the pedestal  2  each threaded pin is secured by a nut screwed onto the pin in the interior of the pedestal  2 . The numerous bores  25  are provided for the accommodation of various types of machines.

Technology Category: 6