Patent Document

FIELD OF THE INVENTION  
         [0001]    This invention pertains generally to the field of power transistors and, more particularly, to push-pull power transistor devices.  
         BACKGROUND  
         [0002]    With the considerable recent growth in the demand for wireless services, such as personal communication services, the operating frequency of wireless networks has increased dramatically and is now well into the gigahertz frequencies. At such high frequencies, laterally diffused, metal oxide semiconductor (LDMOS) transistors have been preferred for power amplification applications, e.g., for use in antenna base stations.  
           [0003]    Efficiency is always a major consideration when designing RF power amplifiers. Using a push-pull topology produces an amplifier with higher efficiency than a single ended design operating at comparable power and frequency levels. The two transistors in a push-pull amplifier design are operated 180 degrees out of phase. An important factor for stable operation of such high power, high frequency devices is providing a uniform ground reference potential for both of the power transistors and the surrounding circuitry. In particular, high power, high frequency power transistor devices control relatively large amounts of current. Because of the ground path losses for these currents, there is a voltage drop created, which causes signal loss, decreased efficiency, and reduced isolation between ports, which in turn reduces stability. These high currents and high voltages require that special considerations be given to the physical design of the power transistor devices and their physical integration into an amplifier system.  
           [0004]    In order to take advantage of the desirable attributes associated with the push-pull amplifier, the characteristics of the two transistors must be quite similar. This is addressed in present day implementations by manufacturing a push-pull transistor package, which contains two transistor dies with two gate regions, two source regions and grounding of the transistor drain regions through the flange. Similarity of the two transistors is ensured by selecting transistor dies that are adjacent to each other on the wafer. This is a cumbersome and expensive task. In spite of this effort to select similar transistors, when packaged, inaccuracies associated with placement of the individual devices causes the two transistors to behave somewhat differently, degrading performance. In addition, the transistors must be placed at some minimum distance from each other. This physical separation of the device grounds degrades performance as a result of an introduction of common lead currents.  
           [0005]    By way of example, FIG. 1 illustrates a prior art push-pull transistor package  15 . A first LDMOS transistor chip (or “die”)  10  is attached to a conductive mounting substrate (or “flange”)  28  in close proximity to a second LDMOS transistor die  20 , which is also attached to the flange  28 . (As used herein, “chip” and “die”are synonymous). A first input (gate) lead  12  is attached to, but electrically isolated from, the mounting flange  28 . The first input lead  12  is electrically connected (using a well known wirebond technique) to a gate region of the first transistor die  10 . A second input (gate) lead  22  is attached to, but electrically isolated from, the mounting flange  28  adjacent the first input lead  12 . The second input lead from  22  is electrically connected to a gate region of the second transistor die  20 . A first output (drain) lead  14  is attached to, but electrically isolated from, the mounting flange  28  and electrically connected to a drain region of the first transistor die  10 . A second output (drain) lead  24  is attached to, but electrically isolated from, the mounting flange  28  adjacent the first output lead  14 , and electrically connected to a drain region of the second transistor die  20 . Common element (source) regions located on the undersides of the first and second transistor dies  10  and  20  are directly connected to the mounting flange  28 , such that the flange  28  acts as a combined support structure, heat sink, and ground reference.  
           [0006]    Present day LDMOS transistors use a heavily doped sinker region for grounding the drain region of the transistor to the flange. By way of illustration, FIG. 2 is a side view of a LDMOS transistor die  30 , which is representative of transistor dies  10  and  20  in the package  15  of FIG. 1. The transistor die  30  includes an input (gate) region  34 , output (drain) region  33 , and common element source region  35  formed on a semiconductor (e.g., silicon) die  32 , which is shown attached to a metal mounting flange  28 . A heavily doped sinker region  36  forms a electrical conduction path for the common element current from the source region  35 , through the die  32 , to the flange  28 , which represents a ground reference for the transistor device  30 . The sinker region  36  is typically formed by extensive diffusion after a high dosage implant on the top side of the transistor device  30 . In particular, the sinker region  36  provides a common element current path having a minimal resistance and low inductance. Present day transistors for such applications use a large epitaxial region of about nine microns in thickness for supporting high breakdown voltages. The associated lateral diffusion in the sinker region can occupy as much as seven microns. This corresponds to about half of the total width of the transistor, and consequently increases the die size.  
         SUMMARY OF THE INVENTION  
         [0007]    In accordance with one aspect of the invention, a more optimal performance of a push-pull RF transistor device is achieved by fabricating both transistors in an interdigitated fashion on a single semiconductor die.  
           [0008]    In one embodiment, a push-pull transistor device comprises a single chip having first and second transistors formed thereon and configured for push-pull operation, the first and second transistors sharing a common element current region. In some embodiments, the first and second transistors each have a plurality of conduction regions, each conduction region formed by adjacent gate and drain regions of the respective transistor, wherein conduction regions of the first transistor are interleaved with conduction regions of the second transistor.  
           [0009]    In another embodiment, a push-pull transistor package comprises a mounting substrate providing a combined support structure and common element ground reference. A single chip having first and second transistors formed thereon and configured for push-pull operation is attached to the mounting substrate, the first and second transistors sharing a common element current region. A conductor, e.g., one or more bond wires, electrically connects the shared common element current region to the mounting substrate.  
           [0010]    In alternate embodiments, a low resistance doped path through the device may be used to electrically connect the shared common element current region to the mounting substrate. Also, in alternate embodiments, the common element ground reference may be different than the mounting substrate for the chip, in which case the conductor electrically connects the shared common element current region to the actual ground reference.  
           [0011]    Other aspects and features of the invention will become apparent hereinafter.  
       
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0012]    The drawings illustrate both the design and utility of preferred embodiments of the present invention, in which similar elements in different embodiments are referred to by the same reference numbers for purposes of ease in illustration, and wherein:  
         [0013]    [0013]FIG. 1 is a diagram of a prior art push-pull transistor package having two transistor dies attached adjacent one another on a single mounting flange.  
         [0014]    [0014]FIG. 2 is a diagram of a prior art LDMOS transistor die with a sinker region.  
         [0015]    [0015]FIG. 3 is a simplified plan view of a RF power amplifier package employing a first preferred push-pull transistor device having two transistors formed in a single die, in accordance with the present invention.  
         [0016]    [0016]FIG. 4 is a cross-section of the push-pull transistor device of FIG. 3.  
         [0017]    [0017]FIG. 5 is a schematic representation of the amplifier package of FIG. 3.  
         [0018]    [0018]FIG. 6 is a cross-section of a further preferred push-pull transistor device, having multiple channels, for use in the RF power amplifier package of FIG. 3.  
         [0019]    [0019]FIG. 7 is a schematic representation of the amplifier package of FIG. 3, employing the push-pull transistor device of FIG. 6.  
         [0020]    [0020]FIG. 8 is a simplified plan view of the amplifier package of FIG. 3, employing the push-pull transistor device of FIG. 6.  
         [0021]    [0021]FIG. 9 is a cross-section of a still further preferred push-pull transistor device, having multiple interleaved channels, for use in the RF power amplifier package of FIG. 3.  
         [0022]    [0022]FIG. 10 is a schematic representation of the amplifier package of FIG. 3 employing the push-pull transistor device of FIG. 9.  
         [0023]    [0023]FIG. 11 is a simplified plan view of the amplifier package of FIG. 3, employing the push-pull transistor device of FIG. 9.  
     
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS  
       [0024]    Referring to FIG. 3, in accordance with a first aspect of the invention, a five terminal RF power amplifier package  140  employs a first preferred push-pull transistor chip  120  attached to a mounting flange  124 . Attached to, but electrically isolated from, a first side of the flange  124  are a first input (gate) lead  141 , and a second input (gate) lead  142 . Attached to an opposite side of, and electrically isolated from, the flange  124  is a first output (drain) lead  143  and a second output (gate) lead  144 .  
         [0025]    Referring also to FIG. 4, the transistor chip  120  includes two LDMOS transistors having similar characteristics formed on a single semiconductor die  122 . The first transistor includes a drain region  126  and gate region  128 , and the second transistor includes a drain region  130  and gate region  132 , respectively, with the two transistors formed on opposite sides of a shared source region  134 . The first and second input leads  141  and  142  are electrically connected via wire bond conductors to the respective first and second gate regions  128  and  132 . Similarly, the first and second output leads  143  and  144  are electrically connected via wire bond conductors to the respective first and second drain regions  126  and  130 . The shared source region  134  is electrically connected via a wire bond conductor to the surface of the mounting flange  124 . In alternate embodiments, the shared source region  134  may be electrically coupled to the flange  124  through the device itself, e.g., using a highly doped path through the die  122 .  
         [0026]    With reference also to FIG. 5, when an activating voltage is applied to the first gate region  128  (via lead  141 ), electrical conduction occurs from the first drain region  126  (via lead  143 ) to the common source region  134 . Similarly, when an activating voltage is applied to the second gate region  132  (via lead  142 ), electrical conduction occurs from the second drain region  130  (via lead  144 ) to the common source region  134  and, ultimately, the “ground reference” flange  124 . In alternate transistor package embodiments, the common element ground reference may be different than the mounting flange  124 , in which case the source region  134  is electrically connected to the actual ground reference instead of the flange  124 .  
         [0027]    This geometry for fabricating the two transistors on a single die  122  eliminates the need for sinker region in the vicinity of the source region  134  by formation of a “virtual ground” within the device. This virtual ground is a result of the two gate signals applied to leads  141  and  142  being 180 degrees out of phase and of equal amplitude, and provides a local alternating current (AC) ground, or null point, that is independent of the inherent resistance and inductance in the common lead current path. Instead, the common lead current path need only provide an adequate direct current (DC) path to ground for the transistors, providing for higher frequency performance and enhanced stability of the device  140 , which is relatively insensitive to the physical placement of the transistors on the semiconductor die  122  relative to the flange  124  and/or the general magnitude of the inherent resistive and inductive elements of the common lead current path. A particular advantage of not having a sinker region is that the power density per chip is significantly higher, thereby reducing the size of the semiconductor die. Even order distortion products are cancelled at the shared source region  134 , whereas the odd order distortion products create a voltage drop.  
         [0028]    Notably, the transistor chip  120  is shown as an n-channel device, but this construction is by example and does not limit the invention. It will be apparent to those skilled in the art that each of the push-pull transistor device embodiments disclosed herein could be fabricated with opposite polarity; i.e., a p-channel device and remain within the scope of the invention. It will also be apparent to those skilled in the art that the transistor device geometry depicted in the Figures is representative only and is not necessarily to scale.  
         [0029]    In order to extend the power handling capability of a push-pull transistor device, it would be desirable to have multiple conduction channels operating essentially in parallel. With such a device, activation of the first gate lead  141  will facilitate conduction from the first drain lead  143  to flange  124 , while still maintaining isolation of the second drain lead frame  144 .  
         [0030]    Towards this end, FIG. 6, is an alternate preferred push-pull transistor chip  220  for use in the five terminal package  140 . The transistor chip  220  comprises first and second LDMOS transistors, each having multiple channels operated in parallel, fabricated on a single semiconductor die  222 . The first transistor has a source region  151 , a drain region  153 , and first and second gate regions  152  and  154  disposed on opposite sides of the drain region  153 . The second transistor has a source region  159 , a drain region  157 , and first and second gate regions  158  and  156  disposed on opposite sides of the drain region  157 . The two transistors also share a common source region  155 .  
         [0031]    With reference also to FIGS. 7 and 8, the drain region  153  is electrically connected to the first drain lead  143 , and the first and second gate regions  152  and  154  are electrically coupled to the first gate lead  141 . Similarly, drain region  157  of the second transistor is electrically coupled to the second drain lead  144 , and gate regions  156  and  158  are electrically coupled to the second gate lead  142 . Each of the source regions  151 ,  155  and  159  are electrically coupled via wire bands to the surface of the flange  124 . In alternate embodiments, the shared source regions  151 ,  155 , and  159  may be electrically coupled to the flange  124  through the device itself, e.g., using a highly doped path through the die  222 .  
         [0032]    Each of the first and second transistors have double conduction channels. The first transistor uses gate regions  152  and  154  to activate two conduction channels. When activating voltage is applied to the first input lead  141 , electrical conduction is facilitated between drain region  153  and source region  151 , and between drain region  153  and source region  155 , respectively. This, in turn, facilitates electrical conduction from the first output lead  143  to the flange  124  (as seen in FIG.7). In alternate transistor package embodiments, the common element ground reference may be different than the mounting flange  124 , in which case the source regions  151 ,  155  and  159  are electrically connected to the actual ground reference instead of the flange  124 .  
         [0033]    Similarly, the second transistor uses gate regions  156  and  158  to activate two conduction channels. When an activating voltage is applied to the second input lead  142 , electrical conduction is facilitated between drain region  157  and the common source region  155 , and between drain region  157  and source region  159 , respectively. This, in turn, facilitates electrical conduction between the second drain lead  144  and the flange  124 .  
         [0034]    In accordance with a yet another aspect of the invention, a push-pull transistor device can be fabricated having further conduction channels in the first transistor, which are added in pairs and interleaved with corresponding channels added to the second transistor. This concept is illustrated in FIG. 9, which depicts a further push-pull transistor chip  320  similar to that of FIG. 6, with two additional first transistor conduction channels interleaved with two additional second transistor conduction channels, respectively, all formed on a single die  322 .  
         [0035]    In particular, the transistor chip  320  includes a first transistor having first, second, third and fourth gate regions  162 ,  164 ,  170  and  172 , respectively, and first and second drain regions  163  and  171 . The device includes a second transistor having first, second, third, and fourth gate regions  166 ,  168 ,  174 , and  176  respectively, and first and second drain regions  167  and  175 . The two transistors share source regions  161 ,  165 ,  169 ,  173  and  177 , with each transistor having double interleaved conduction channels on each side of drain region  171 .  
         [0036]    With reference to FIGS. 10 and 11, the first and third drain regions  163  and  171  are electrically coupled to the first output lead  143 . The second and fourth drain regions  167  and  175  are electrically coupled to the second output lead  144 . The first, second, fifth and sixth gate regions  162 ,  164 ,  170  and  172  are electrically coupled to the first input lead  141 . The third, fourth, seventh and eighth gate regions  166 ,  168 ,  174  and  176  are electrically coupled to the second input lead  142 . The first, second, third, fourth and fifth source regions  161 ,  165 ,  169 ,  173 , and  177  are electrically coupled to the surface of the flange  124 . In alternate embodiments, the shared source regions  161 ,  165 ,  169 ,  173 , and  177  may be electrically coupled to the flange  124  through the device itself, e.g., using a highly doped path through the die  322 .  
         [0037]    The first transistor uses the first, second, fifth and sixth gate regions  162 ,  164 ,  170  and  172  to activate its four conduction channels. When activating voltage is applied to first input lead  141 , electrical conduction is facilitated between drain region  163  and source regions  161  and  165 , as well as between drain region  171  and source regions  169  and  173 . This, in turn, facilitates electrical conduction from the first output lead  143  to the flange  124 .  
         [0038]    Similarly, the second transistor uses the third, fourth, seventh and eighth gate regions  166 ,  168 ,  174  and  176 , respectively, to activate its four conduction channels. When activating voltage is applied to the second input lead  142 , electrical conduction is facilitated between the second drain  167  and second source  165 , second drain  167  and third source  169 , and between the fourth drain  175  and fourth source  173 , the fourth drain  175  and fifth source  177 , respectively. This, in turn, facilitates electrical conduction between the second drain lead  144  and the flange  124 . In alternate transistor package embodiments, the common element ground reference may be different than the mounting flange  124 , in which case the source regions  161 ,  165 ,  169 ,  173 , and  177  are electrically connected to the actual ground reference instead of the flange  124 .  
         [0039]    It will be apparent to those skilled in the art that this concept can be extended to further interleaving pairs of conduction channels in the push-pull transistor devices. Also those skilled in the art will recognize that transistors other than LDMOS transistors, for example, bipolar power transistors, may be used in push-pull configuration in accordance with the above teachings.  
         [0040]    Accordingly, the invention is not to be restricted, except in light of the claims and their equivalents.

Technology Category: 5