Patent Document

CROSS-REFERENCE TO RELATED APPLICATION 
       [0001]    This application claims the benefit under 35 U.S.C. 119 of Korean Patent Application No. 10-2010-0056189, filed in the Korean Intellectual Property Office on Jun. 14, 2010, the entire contents of which are incorporated herein by reference. 
       BACKGROUND 
       [0002]    The inventive concept relates to stack-type semiconductor packages and methods of manufacturing stack-type semiconductor packages. 
         [0003]    In general, a semiconductor chip is formed on a wafer according to a process of manufacturing a semiconductor chip. The semiconductor chip is separated from the wafer according to a separation process. Then, a semiconductor package, which includes the semiconductor chip, is manufactured according to a packaging process. 
         [0004]    In general, the semiconductor package includes a substrate, a chip stacked on the substrate, a sealing member for protecting the chip, and a signal transmission medium, such as a wire, that electrically connects the chip and the substrate to each other. 
         [0005]    With the ever-increasing demand for high-speed and small-size devices, the semiconductor package requires high-speed and high integration packaging. Accordingly, a plurality of chips may be stacked upon each other in the semiconductor package, and multi-layers of semiconductor package devices may be stacked on a circuit board. 
         [0006]    In addition, in response to the demand for smaller, thinner and simpler electronic products, the thickness of stacking chips is decreased, the number of stacking chips is increased, and thicknesses of a sealing member and a package are reduced. 
       SUMMARY 
       [0007]    The inventive concept provides a stack-type semiconductor package. More specifically, the inventive concept provides a stack-type semiconductor package having improved integration, having improved productivity by reducing stress occurring due to an external force exerted on a chip, and having high quality by increasing durability. 
         [0008]    According to one aspect, the inventive concept is directed to a stack-type semiconductor package. The package includes a substrate and a first through electrode module stacked on the substrate, the first through electrode module comprising a first chip and a second chip connected to the first chip by a first through electrode. The package also includes a second through electrode module stacked on the first through electrode module, the second through electrode module comprising a third chip and a fourth chip connected to the third chip by a second through electrode. The package further includes a signal transmission medium for electrically connecting the substrate to the first through electrode module and the second through electrode module. 
         [0009]    In some embodiments, the signal transmission medium comprises wires that connect the substrate to the first through electrode module and the second through electrode module. 
         [0010]    In some embodiments, the first through electrode module comprises the first chip and the second chip, each of the first chip and the second chip including an active layer and a non-active layer. The first through electrode is formed by penetrating the active layer and non-active layer of the first chip and the active layer of the second chip. A thickness of the non-active layer of the second chip is larger than a thickness of the non-active layer of the first chip, such that strength of the first through electrode module is reinforced. 
         [0011]    In some embodiments, the first through electrode module further comprises a fifth chip connected to the first chip and the second chip through a fifth through electrode. 
         [0012]    In some embodiments, the first through electrode module and the second through electrode module are stacked in the form of steps inclined in one direction, the first through electrode module being connected to the second through electrode module through the signal transmission medium such that one of a plurality of ends of the first through electrode and the second through electrode is exposed. 
         [0013]    In some embodiments, the package further comprises: a third through electrode module stacked on the second through electrode module, the third through electrode module comprising a sixth chip and a seventh chip connected to the sixth chip by a third through electrode; a fourth through electrode module stacked on the third through electrode module, the fourth through electrode module comprising an eighth chip and a ninth chip connected to the eighth chip by a fourth through electrode; and a signal transmission medium for electrically connecting the substrate to the third through electrode module and the fourth through electrode module. 
         [0014]    In some embodiments, the first through electrode module and the second through electrode module are stacked in the form of steps inclined in one direction, and the third through electrode module and the fourth through electrode module are stacked in the form of steps inclined in another direction different from the one direction, the signal transmission medium being connected to one of the exposed ends of the first through electrode, the second through electrode, the third through electrode, and the fourth through electrode. 
         [0015]    In some embodiments, when the first through electrode module and the second through electrode module are connected by the signal transmission media, a spacer is interposed between the first through electrode module and the second through electrode module, such that first ends of the first through electrode and the second through electrode are exposed. 
         [0016]    In some embodiments, the substrate comprises: a substrate core; a pattern layer electrically connected to the signal transmission medium; and a protective layer covering and protecting a part of the pattern layer and the substrate core. 
         [0017]    In some embodiments, the package further comprises a sealing member for covering and protecting the first through electrode module, the second through electrode module, and the signal transmission medium. 
         [0018]    According to another aspect, the inventive concept is directed to a stack-type semiconductor package comprising a substrate and a first through electrode module stacked on the substrate. The first through electrode module comprises a first chip and a second chip connected to the first chip by a first through electrode. Each of the first chip and the second chip includes an active layer and a non-active layer. The first through electrode is formed by penetrating the active layer and non-active layer of the first chip and the active layer of the second chip. A thickness of the non-active layer of the second chip is larger than a thickness of the non-active layer of the first chip, such that strength of the first through electrode module is reinforced. A second through electrode module is stacked on the first through electrode module. The second through electrode module comprises a third chip and a fourth chip connected to the third chip by a second through electrode. A signal transmission medium electrically connects the substrate to the first through electrode module and the second through electrode module. The substrate comprises: a substrate core; a pattern layer electrically connected to the signal transmission medium; and a protective layer covering and protecting a part of the pattern layer and the substrate core. 
         [0019]    In some embodiments, the signal transmission medium comprises at least one wire that connects the substrate to at least one of the first through electrode module and the second through electrode module. 
         [0020]    In some embodiments, the first through electrode module and the second through electrode module are stacked in an inclined step configuration. 
         [0021]    In some embodiments, the package further comprises a third through electrode module stacked on the second through electrode module and a fourth through electrode module stacked on the third through electrode module. 
         [0022]    In some embodiments, the first through electrode module and the second through electrode module are stacked in a first inclined step configuration in a first direction, and the third through electrode module and the fourth through electrode module are stacked in a second inclined step configuration in a second direction different from the first direction. 
         [0023]    In some embodiments, the package further comprises a sealing member for covering and protecting the first through electrode module, the second through electrode module, and the signal transmission medium. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0024]    The foregoing and other features and advantages of the inventive concept will be apparent from the more particular description of preferred aspects of the inventive concept, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the inventive concept. In the drawings, the thickness of layers and regions are exaggerated for clarity. 
           [0025]      FIG. 1  is a schematic cross-sectional view of a stack-type semiconductor package according to an embodiment of the inventive concept. 
           [0026]      FIG. 2  is a schematic plan view of the stack-type semiconductor package of  FIG. 1 . 
           [0027]      FIG. 3  is a schematic expanded cross-sectional view of a first through electrode module of  FIG. 1 , according to an embodiment of the inventive concept. 
           [0028]      FIG. 4  is a schematic expanded cross-sectional view of a first through electrode module of  FIG. 3 , according to another embodiment of the inventive concept. 
           [0029]      FIG. 5  is a schematic cross-sectional view of a stack-type semiconductor package according to another embodiment of the inventive concept. 
           [0030]      FIG. 6  is a schematic cross-sectional view of a stack-type semiconductor package according to another embodiment of the inventive concept. 
           [0031]      FIG. 7  is a schematic cross-sectional view of a stack-type semiconductor package according to another embodiment of the inventive concept. 
       
    
    
     DETAILED DESCRIPTION OF THE EMBODIMENTS 
       [0032]    Hereinafter, stack-type semiconductor packages according to one or more embodiments of the inventive concept will be described more fully with reference to the accompanying drawings. The inventive concept may be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. 
         [0033]      FIG. 1  is a schematic cross-sectional view of a stack-type semiconductor package  100  according to an exemplary embodiment of the inventive concept.  FIG. 2  is a schematic plan view of the stack-type semiconductor package  100  of  FIG. 1 . 
         [0034]    Referring to  FIGS. 1 and 2 , the stack-type semiconductor package  100  according to some embodiments of the inventive concept includes a sealing member  1 , a substrate  2 , a first through electrode module  10 , a second through electrode module  20 , and a signal transmission medium  4 . The sealing member  1  covers and protects the first through electrode module  10 , the second through electrode module  20 , and the signal transmission medium  4 . The sealing member  1  may include various resins formed of an insulating material. 
         [0035]    The substrate  2  provides a base for and supports the first through electrode module  10  and the second through electrode module  20 . The substrate includes conductors, such as printed circuit conductive elements or traces, such that the substrate electrically connects the first through electrode module  10  and the second through electrode module  20  to the exterior of the device  100 . Therefore, input and output signals of the first through electrode module  10  and the second through electrode module  20  may be input and output to the exterior of the device  100 . The substrate  2  may further include a solder ball, a bump, or a lead frame to electrically connect the device  100  to external devices. 
         [0036]    The substrate  2  may include a substrate core  2   b.  The substrate  2  also includes an upper protective layer  2   a  and a lower protective layer  2   c.  A pattern layer  3  is formed on one side of the upper protective layer  2   a.  The pattern layer  3  can include the conductive elements or traces which electrically connect to the signal transmission medium  4 . The upper and lower protective layers  2   a  and  2   c,  respectively, cover and protect a part of the pattern layer  3  and the substrate core  2   b.    
         [0037]      FIG. 3  is a schematic expanded cross-sectional view of the first through electrode module  10  of  FIG. 1 , according to an embodiment of the inventive concept. Referring to  FIGS. 1 and 3 , the stack-type semiconductor package  100  is formed by modulating at least two first and second chips  11  and  12  by a first through electrode  13 . This reinforces strength for an external force F 1 . This includes the first through electrode module  10  and the second through electrode module  20 . That is, as illustrated in  FIGS. 1 and 3 , in some exemplary embodiments, the first through electrode module  10  is stacked on the substrate  2  and includes the first chip  11  and the second chip  12  connected to the first chip  11  through the first through electrode  13 . 
         [0038]    As illustrated in  FIG. 3 , the first through electrode module  10  may include the first chip  11  and the second chip  12 . The first chip  11  includes an active layer  11   a  and a non-active layer  11   b.  The second chip  12  includes an active layer  12   a  and a non-active layer  12   b.  The first through electrode  13  may be formed by penetrating the active layer  11   a  and the non-active layer  11   b  of the first chip  11  and the active layer  12   a  of the second chip  12 . 
         [0039]    As noted above, it is important that the through electrode modules be made thin Accordingly, as illustrated in  FIG. 3 , in some exemplary embodiments, in order to make the first through electrode module  10  thin, the non-active layer  11   b  of the first chip  11  is thinned by using back grinding. As a result, a total thickness of the first chip  11  is reduced. 
         [0040]    On the other hand, in order to improve strength of the first through electrode module  10 , the non-active layer  12   b  of the second chip  12  is not back ground for a relatively short period of time. As a result, a total thickness of second chip  12  may be increased. That is, as illustrated in  FIG. 3 , according to some exemplary embodiments, a thickness T 2  of the non-active layer  12   b  of the second chip  12  may be greater than a thickness T 1  of the non-active layer  11   b  of the first chip  11 . This reinforces strength of the first through electrode module  10 . 
         [0041]    Therefore, in accordance with embodiments of the inventive concept, the degrees of thinning and strength reinforcement may be appropriately controlled by using a difference between the thicknesses T 1  and T 2 . The design and process may be optimized to satisfy both high integration and reliability requirements. 
         [0042]    According to one exemplary embodiment, in manufacturing of the first through electrode module  10 , the non-active layer  11   b  of the first chip  11  is back ground to be as thin as possible. The non-active layer  12   b  of the second chip  12  is back ground to be as thick as possible. Then, the first chip  11  and the second chip  12  are adhered to each other using an adhesive material. Then, after the first chip  11  and the second chip  12  are adhered to each other, a via hole for a through electrode is formed on the first chip  11  and the second chip  12  by a process such as punching, laser perforation, etching or other such process. Next, a conductive material, such as copper, silver, gold, or aluminum, is filled in the via hole by sputtering, assembling, coating or other such process, thereby forming the first through electrode  13 . 
         [0043]    The first through electrode module  10  may be formed using various methods, according to embodiments of the inventive concept. A via hole for a through electrode is formed in each of the first chip  11  and the second chip  12  by punching, laser perforation, etching or other such process. A conductive material, such as copper, silver, gold, or aluminum, is filled in the via hole by plating, sputtering or other such method, thereby forming the first through electrode  13  on the first chip  11  and the second chip  12 . Next, the first chip  11  and the second chip  12  are adhered to each other, and each first through electrode  13  of each of the first chip  11  and second chip  12  is connected to each other, thereby forming one first through electrode  13 . 
         [0044]    As illustrated in  FIG. 1 , according to some exemplary embodiments, the second through electrode module  20  is stacked on the first through electrode module  10  and includes a third chip  21  and a fourth chip  22  connected to the third chip  21  through a second through electrode  23 . The second through electrode module  20  may be manufactured in the same manner as the first through electrode module  10 . Accordingly, detailed description of manufacturing the second through electrode module  20  will not be repeated. 
         [0045]    Accordingly, as illustrated in  FIG. 1 , the first through electrode module  10  and the second through electrode module  20  may be adhered to each other in a module structure by making pairs of the first, second, third, and fourth chips  11 ,  12 ,  21 , and  22 . As a result, the first through electrode module  10  and the second through electrode module  20  are firmly supported. As a result, the structure is provided with sufficient strength to resist the external force F 1  generated from an overhang portion of the second through electrode module  20  stacked on the upper side of the first through electrode module  10 . 
         [0046]    As illustrated in  FIG. 1 , the signal transmission medium  4  electrically connects the substrate  2 , via the pattern layer  3 , to the first through electrode module  10  and the second through electrode module  20 , respectively. In some embodiments, the transmission medium  4  includes wires  14  and  24  that connect the substrate  2  to the first through electrode  13  and the second through electrode  23 , respectively. 
         [0047]    Accordingly, as illustrated in  FIG. 1 , the first through electrode module  10  and the second through electrode module  20  may be stacked in the form of steps inclined in one direction. The wires  14  and  24  are connected to one of the ends of the first through electrode  13  and the second through electrode  23  exposed on the first through electrode module  10  and the second through electrode module  20 , respectively. 
         [0048]    Accordingly, as illustrated in  FIG. 2 , the wires  14  and  24  may electrically connect the pattern layer  3  of the substrate  2  to the first through electrode  13  of the first through electrode module  10  and the second through electrode  23  of the second through electrode module  20 , respectively. 
         [0049]    In addition, in some exemplary embodiments, the pattern layer  3  of the substrate  2  may include a chip selection line CE 1 , which selects the first and second chips  11  and  12 . The pattern layer  3  may also include a chip selection line CE 2 , which selects the third and fourth chips  21  and  22 . 
         [0050]    Accordingly, when operated, the first and second chips  11  and  12  may be selected by a selection signal applied through the chip selection line CE 1 . Similarly, when operated, the third and fourth chips  21  and  22  may be selected by a selection signal applied through the chip selection line CE 2 . 
         [0051]      FIG. 4  is a schematic expanded cross-sectional view of a first through electrode module  50 , according to another embodiment of the inventive concept. Referring to  FIG. 4 , the first through electrode module  50 , when compared to the through electrode modules described in detail above, includes a fifth chip  55  connected to a first chip  51  and a second chip  52  through a fifth through electrode  53 . Thus, in this exemplary embodiment, one module may include three chips  51 ,  52 , and  55 . 
         [0052]    Moreover, according to the inventive concept, one module may include N chips, by using at least one through electrode, without departing from the inventive concept. 
         [0053]      FIG. 5  is a schematic cross-sectional view of a stack-type semiconductor package  200  according to another embodiment of the inventive concept. 
         [0054]    Referring to  FIG. 5 , the stack-type semiconductor package  200  according to the current embodiment of the inventive concept includes the substrate  2 , the first through electrode module  10  described above in detail, the second through electrode module  20  described above in detail, a third through electrode module  30 , a fourth through electrode module  40 , and signal transmission media  4  and  5 . 
         [0055]    The first through electrode module  10  is stacked on the substrate  2 . The first through electrode module  10  includes the first chip  11  and the second chip  12  connected to the first chip  11  through the first through electrode  13 . 
         [0056]    The second through electrode module  20  is stacked on the first through electrode module  10 . The second through electrode module  20  includes the third chip  21  and the fourth chip  22  connected to the third chip  21  through the second through electrode  23 . 
         [0057]    The third through electrode module  30  is stacked on the second through electrode module  20 . The third through electrode module  30  includes a sixth chip  31  and a seventh chip  32  connected to the sixth chip  31  through a third through electrode  33 . 
         [0058]    The fourth through electrode module  40  is stacked on the third through electrode module  30 . The fourth through electrode module  40  includes an eighth chip  41  and a ninth chip  42  connected to the eighth chip  41  through a fourth through electrode  43 . 
         [0059]    The signal transmission medium  4  electrically connects the substrate  2  to the first through electrode module  10  and the second through electrode module  20 . The signal transmission medium  4  may include the wires  14  and  24 . The signal transmission medium  5  electrically connects the substrate  2  to the third through electrode module  30  and the fourth through electrode module  40 . The signal transmission medium  5  may include wires  34  and  44 . 
         [0060]    As illustrated in  FIG. 5 , the first through electrode module  10 , the second through electrode module  20 , the third through electrode module  30 , and the fourth through electrode module  40  may be stacked in the form of steps inclined in one direction. The wires  14 ,  24 ,  34 , and  44  are connected to one of the exposed ends of the first through electrode  13 , the second through electrode  23 , the third through electrode  33 , and the fourth through electrode  43 , respectively. 
         [0061]    Accordingly, sufficient strength to resist not only the external force F 1  but also an external force F 2  of  FIG. 5  may be achieved in the stack-type semiconductor packages  100  and  200 . 
         [0062]      FIG. 6  is a schematic cross-sectional view of a stack-type semiconductor package  300  according to another embodiment of the inventive concept. 
         [0063]    Referring to  FIG. 6 , in the stack-type semiconductor package  300  according to the current embodiment of the inventive concept, the first through electrode module  10  and the second through electrode module  20  may be stacked in the form of steps inclined in one direction. A third through electrode module  60  and a fourth through electrode module  70  may be stacked in the form of steps inclined in another direction. First ends of the first through electrode  13 , the second through electrode  23 , a third through electrode  63 , and a fourth through electrode  73  are exposed. The first through electrode module  10  is connected to the second through electrode module  20 , and the third through electrode module  60  is connected to the fourth through electrode module  70  using the signal transmission media  4  and  6 , respectively. 
         [0064]    According to some embodiments of the inventive concept, when the first through electrode module  10 , the second through electrode module  20 , the third through electrode module  60 , and the fourth through electrode module  70  are stacked in the form of zigzag steps in multi-directions, as illustrated in  FIG. 6 , the first through electrode  13 , the second through electrode  23 , and the third through electrode  63  may be disposed to be adjacent to wires  14 ,  24 ,  64 , and  74 . 
         [0065]      FIG. 7  is a schematic cross-sectional view of a stack-type semiconductor package  400  according to another embodiment of the inventive concept. 
         [0066]    Referring to  FIG. 7 , in the stack-type semiconductor package  400  according to the current embodiment of the inventive concept, a spacer  7  may be interposed between the first through electrode module  10  and the second through electrode module  20 . Exposed ends of a first through electrode  83  and a second through electrode  93  are connected using wires  84  and  94 , respectively. 
         [0067]    In the semiconductor package  400  shown in  FIG. 7 , a plurality of the first through electrodes  83  and the second through electrodes  93  may be disposed at both ends of the first, second, third, and fourth chips  11 ,  12 ,  21 , and  22 . 
         [0068]    As described above, N modules may be stacked to constitute one package without departing from the technical concept of the inventive concept. 
         [0069]    While the inventive concept has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood that various changes in form and details may be made therein without departing from the spirit and scope of the inventive concept, which is defined by the following claims.

Technology Category: 5