Patent Document

CROSS REFERENCE TO RELATED APPLICATIONS 
     Not Applicable. 
     BACKGROUND OF THE INVENTION 
     1. Field of the Invention 
     This invention relates to housings or containers for automotive oil filters, particularly to such housings designed for permanent or long-term installation on an engine, and having a removable end cap to facilitate replacement of an oil filter element. 
     2. Description of the Related Art 
     Most automotive oil filters currently on the market include a paper filter element enclosed within an integral metal container; the container includes a metal base for attaching the assembly to an engine. When such a filter is replaced, disposal and recycling are complicated by the metal parts, which require special equipment for crushing, etc. Disposal, including reclamation of oil contained within the used filter, is much simplified when only the paper filter element requires recycling. 
     Previous efforts to provide a housing for a replaceable filter include those described by Brown et al. in U.S. Pat. No. 5,738,785; by Ernst et al. in U.S. Pat. No. 5,695,633; and by Brieden et al. in U.S. Pat. No. 5,516,425. Each of the patents referred to discloses a housing having a screw-on cap or cover. What is needed, therefore, is an oil filter housing with a cap that does not require a threaded assembly, and which may be quickly and easily removed and replaced during oil changes. 
     SUMMARY OF THE INVENTION 
     The present invention solves the problems outlined in the preceding section by providing a filter housing which replaces a standard oil filter unit. Installed on an engine and left in place, the housing allows only the paper filter element to be replaced. Because filters currently in use have an integral metal housing, the new housing simplifies recycling; i.e., only the paper filter element requires disposal when the engine oil and filter are replaced. 
     Mounted to an engine in the same way as a standard disposable oil filter, the invention includes a cylindrical housing or container for a paper filter element. The housing&#39;s base is threaded onto an engine in the same way as a disposable can-type oil filter, and a removable end cap allows easy replacement of the filter element. Costs are reduced because only the paper element is replaced, while the metal housing remains in place on the engine. 
     The invention includes a filter housing with a base at one end; the base has a threaded orifice for mounting the housing on an engine. A cap or cover with an attached spring clamp closes the end of the housing through which the filter element is inserted. Arms on the spring clamp extend alongside the housing wall, and engage locking lugs on the perimeter of the wall to hold the cover in place. A band with a ramped surface surrounds the housing adjacent the locking lugs; when the spring arms are pushed against the ramp, the clamp arms are forced outward, disengaging the locking lugs so the cover can be easily removed. An effective seal is provided between cover and housing by a gasket having two sealing surfaces. 
     In view of the above, it is an object of this invention to provide an oil filter housing which eliminates can-type filters and allows replacement of the filter element only. 
     A further object is to provide a housing for standard internal oil filter elements now used in the automotive filter industry. 
     Another object is to provide a filter housing which facilitates replacement of an oil filter and eliminates recycling of can-type filters. 
     Another object is to provide a filter housing which reduces costs by allowing replacement of the paper filter element only. 
     Further objects are to achieve the above with a device that is compact, durable, simple, efficient, and reliable, yet inexpensive and easy to install. 
    
    
     The specific nature of the invention, as well as other objects, uses, and advantages thereof, will clearly appear from the following description and from the accompanying drawings, the different views of which are not necessarily scale drawings. 
     BRIEF DESCRIPTION OF THE DRAWINGS: 
     FIG. 1 is a front perspective view of the filter housing and cover. 
     FIG. 2 is a cross section of the housing and cover, on view  1 — 1  of FIG.  3 . 
     FIG. 3 is a bottom plan view of the housing base. 
     FIG. 4 is a cross section detail of a spring clamp arm. 
     FIG. 5 is a cross section detail of a spring clamp arm showing the clamp arm locked in place over a locking lug. 
     FIG. 6 is a cross section detail of the filter housing wall showing a locking lug and the ramped band. 
     FIG. 7 is a cross section detail of the filter housing wall showing a locking lug and ramped band, with a spring clamp arm in place over the locking lug. 
     FIG. 8 is a cross section detail of the housing cover perimeter, showing the gasket groove and gasket spreader. 
     FIG. 9 is a cross section of a circular gasket having two sealing surfaces. 
     FIG. 10 is a cross section detail of the housing base perimeter, showing the gasket groove and gasket spreader. 
    
    
     CATALOG OF THE ELEMENTS 
     To aid in the correlation of the elements of the invention to the exemplary drawings, the following catalog of the elements is provided: 
       10  oil filter housing 
       12  base 
       14  rubber skirt 
       16  O-ring 
       18  end cap 
       20  end cap flange 
       22  end cap gasket 
       24  spring clamp 
       26  spring clamp arm 
       28  spring clamp shoulder 
       30  locking lug 
       32  gasket spreader 
       34  ramped band 
       36  finger grip 
     DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     Referring now to the drawings, FIG. 1 illustrates a housing  10  for an oil filter element; FIG. 2 is a cross section of the housing on view  1 — 1  of FIG.  3 . In the preferred embodiment housing  10  is cylindrical, but may be octagonal or some other shape. Housing  10  has internal dimensions to receive and enclose a standard oil filter element; such filter elements are made primarily of paper products, and include a lightweight central stiffener of thin sheet metal. The housing is produced in a variety of sizes to accommodate different sizes of filter elements. Preferably cast of metal such as aluminum, zinc, or magnesium, the housing may also be cast of high-impact, heat-resistant plastic. 
     Base  12  closes one end of the cylindrical housing. In the center of base  12  is a threaded orifice which mates to a threaded lubricating-oil connector on an engine. Surrounding the engine&#39;s threaded connector, through which oil returns to the engine from the filter, are a series of concentric orifices. Around the concentric orifices is a flat surface; when the housing base is screwed onto the engine oil connector, a gasket on the housing base is compressed against the flat surface to form a seal. An oil pump in the engine forces oil through the concentric orifices into housing  10 . 
     Inside the housing, oil is diverted into the filter element by a resilient rubber skirt  14 , as shown in FIG.  2 . Rubber skirt  14  surrounds the central oil connector and extends outward therefrom; an inner opening in skirt  14  fits tightly about the central threaded orifice, while an outer perimeter of the resilient skirt contacts an inner surface of base  12 . The configuration of skirt  14  prevents oil from passing directly from the concentric orifices back into the oil return passage. A space between the housing wall and the filter element forms a passage through which oil may travel to any part of the paper filter element. Oil is filtered as it flows through the element to a central opening in the element, and from there flows back into the engine through the central threaded connector. 
     A cylindrical wall of housing  10  is integral with and extends from base  12 . End cap  18  closes and seals an outer end of housing  10 . A flange  20  of end cap  18  extends over and around the outer end of housing  10 . Gasket  22  fits into a groove formed within flange  20 , and is compressed against the end of housing  10 , forming a seal. Gasket  22  includes two sealing surfaces; the surfaces are formed by a notch in gasket  22 , so that one gasket surface bears against the rim of housing  10 , and another gasket surface bears against the inner circumference of housing  10 , adjacent the rim. “Rim,” as used herein, means the extremity or terminal edge of the housing wall. The function of the gasket is further described below. 
     End cap  18  is held in position against housing  10  by a spring clamp  24 . As shown in FIG. 2, the central portion, or central member, of spring clamp  24  is riveted or otherwise attached to end cap  18 . Two arms  26  of spring clamp  24  extend outward from the central member to the outer perimeter of the end cap, where they curve to fit closely around the perimeter of the end cap. The spring clamp arms  26  then curve back slightly toward the wall of housing  10  and are biased toward the housing wall so that the clamp arms  26  bear against the outer surface of the housing wall. Portions of the spring clamp adjacent the right-angle curve (around the end-cap perimeter) are referred to herein as shoulders  28 . Extensions on the terminal portion of each arm  26  of the spring clamp are recurved to extend outward from the wall of housing  10  to form finger grips  36  used in removing the end cap from the housing. 
     A series of ramped locking lugs  30  are spaced around the perimeter of housing  10 , as shown in FIG.  1 . As seen in the detailed FIGS. 4,  5 ,  6 , and  7 , the locking lugs  30  engage orifices in each arm  26  of the spring clamp to hold the clamp securely in place. Each lug  30  has a matching lug on an opposite side of the housing, so that each lug engages an arm of the spring clamp. An angled surface on the distal portion of each locking lug, in cooperation with an outer wall surface of the housing, forms a V-shaped notch which is engaged by a side of the clamp-arm orifice. 
     To engage the locking lugs, i.e., to lock the end cap in place, the end cap is placed in position on the housing, and thumb pressure is applied to each shoulder  28  of spring clamp  24 . Sufficient force is applied to the shoulders  28  to bend the spring clamp, moving clamp arms  26  along the housing wall. Each spring clamp arm rides up a lug ramp until the orifice in the clamp arm allows the clamp arm to drop over the lug. Pressure on the clamp shoulders is then released, and as the resilient spring clamp relaxes back toward its original position a side of the orifice in the clamp arm engages the notch formed by the angled surface on the lug, latching the clamp in place. The result is that the end cap  18  is firmly held by tension on the spring clamp against an end of housing  10 , and gasket  22  is compressed between the end cap and the rim of the housing, forming a seal. 
     A more effective seal is provided by the geometry of gasket  22 . As mentioned above, the gasket has two sealing surfaces. A detail of the gasket&#39;s cross section is shown in FIG.  10 . One gasket surface is pressed directly against the rim of housing  10 , while a flange portion of the gasket is pressed against the inner surface of the housing, adjacent the housing end. As seen in FIG. 2, end cap  18  has a generally convex shape, with its central portion raised relative to its perimeter. When the spring clamp is pushed into engagement with the locking lugs, force is exerted by the spring clamp against the center of the end cap, toward the housing. This force tends to flatten the end cap, pushing the perimeter of the end cap outward against the gasket and compressing the flange portion of gasket  22  against the inner surface of the housing wall. A redundant seal is provided by O-ring  16 , disposed in a separate groove in the housing wall as shown in FIG.  2 . 
     Another feature ensuring a superior seal between end cap and housing is gasket spreader  32 , shown in FIG.  8 . Gasket  22  seats in a groove which is defined by the perimeter flange  20  around the end cap. Gasket spreader  32  is an integral ridge, triangular or semi-circular in cross section, extending around the bottom surface of the end cap groove. An apex of the ridge faces toward the gasket and is pressed into the gasket when end cap  18  is installed. The sloping sides of gasket spreader  32  press against and distend the resilient material of the gasket, compressing it against the groove walls to form a tighter seal. A similar spreader, shown in FIG. 9, is located in the gasket groove in the housing base. 
     To remove the end cap from the housing, force is applied by a user&#39;s thumbs to the shoulders  28  of spring clamp  24 . Sufficient force is applied to the clamp arm shoulders to bend the spring clamp, causing the clamp arms to move along the side of housing wall  10 . As shown in FIG.  2  and FIG. 7, an outward-curving portion of each clamp arm encounters a ramped band  34  extending around the perimeter of the housing wall. Ramped band  34  includes an inclined ramp surface on a side adjacent the series of locking lugs. Riding up the ramp surface causes each end of the spring clamp to be forced away from the housing wall and out of engagement with the locking lugs  30 . Recurved finger grips  36  on each end of the clamp arms are then grasped by a user&#39;s finger to hold the clamp arms away from the housing wall, allowing the end cap  18  to be lifted from the housing and removed. 
     A filter element in housing  10  is centered within the housing and held in position by two retainers, which are stamped from thin sheets of resilient metal. As shown in FIG. 2, one retainer is affixed to the interior of base  12 , and is shaped to engage the central opening in a filter element. The second retainer is attached to end cap  18 , and fits into the other end of the filter&#39;s central opening; together the retainers hold the filter element in position inside the housing. 
     With the filter housing installed, changing an oil filter element is accomplished by first pushing on the spring clamp shoulders to disengage the clamp, allowing the cap to be lifted off the housing. The old filter element is removed for recycling, a new filter inserted in its place, and the end cap is replaced by positioning it on the open end of the housing and pressing on the spring clamp shoulders until the clamp arms engage the locking lugs, securing the end cap in place. 
     The restrictive description and drawings of the specific examples above do not point out what an infringement of this patent would be, but are to enable one skilled in the art to make and use the invention. Various modifications can be made in the construction, material, arrangement, and operation, and still be within the scope of my invention. The limits of the invention and the bounds of the patent protection are measured by and defined in the following claims.

Technology Category: 4