Patent Document

BACKGROUND OF THE INVENTION 
   1. Field of the Invention 
   The present invention relates to a semiconductor device using a lead frame including discrete leads and common leads, and more particularly to a semiconductor device including common leads of which outer portions have a coupling portion and which are bridged with brazing material (e.g., solder or the like) in order to enhance a heat dissipation effect. 
   2. Description of the Related Art 
   Recently, higher-density semiconductor devices have been sought in order to comply with smaller-sized electronic equipment. Thus, an approach has been carried out, which involves mounting on a lead frame an integrated circuit chip having various LSI (large scale integrated) circuits, and encapsulating with resin the integrated circuit chip mounted on the lead frame. 
   The description is given with regard to a conventional semiconductor device with reference to  FIGS. 8 to 10 . 
     FIG. 8  is a plan view of a conventional lead frame having an integrated circuit chip mounted thereon.  FIG. 9  is a perspective view of a semiconductor device using the lead frame.  FIG. 10  is a perspective view of the semiconductor device using the lead frame as mounted on a conductive pattern. 
   As shown in  FIG. 8 , a lead frame  1  includes an island  3  on which an integrated circuit chip  2  is mounted, and a plurality of leads  4 A,  4 B,  4 C, . . . , and  5 A,  5 B,  5 C, . . . , which act as external electrode terminals. The leads  4 A and the like are arranged in DIP (dual in-line package) form and spaced at predetermined intervals. 
   The integrated circuit chip  2  is mounted on the island  3  of the lead frame  1 . Electrodes  6 A,  6 B,  6 C, . . . , and  7 A,  7 B,  7 C, . . . placed on the integrated circuit chip  2  are respectively bonded to the leads  4 A and the like through fine metal wires  8 A,  8 B,  8 C, . . . , and  9 A,  9 B,  9 C, . . . 
   As shown in  FIG. 9 , a resin-sealing body  10  is formed so that the outer portions of the leads  4 A and the like are exposed to the outside thereof, and thus a semiconductor device  11  is completed. 
   As shown in  FIG. 10 , in the semiconductor device  11 , the ends of the leads  4 A and the like are brazed (e.g., soldered or otherwise bonded) to conductive patterns  14 A,  14 B,  14 C, and the like on a printed wiring board  12 . 
   As mentioned above, the semiconductor device includes the integrated circuit chip, which is increasing in size year by year. Thus, the heat generated by the integrated circuit chip and the like can cause thermal damage to the integrated circuit chip or the semiconductor device. Although it is therefore necessary to improve heat dissipation characteristics of the semiconductor device, the semiconductor device has the problem of inadequate heat dissipation because the integrated circuit chip and the island having the chip mounted thereon are integrally molded with resin. Moreover, the lead frame having a larger number of pins becomes thinner and thus there was the problem of impairing the heat dissipation characteristics. 
   SUMMARY OF THE INVENTION 
   The preferred embodiments of the present invention are designed to overcome the foregoing problems. A semiconductor device of the preferred embodiments includes: an island on which a semiconductor element is mounted; a plurality of discrete leads of which ends extend near the island; a plurality of common leads coupled to the island; and a resin-sealing body molding the semiconductor element, the island, the discrete leads, and the common leads with resin, wherein the common leads projecting out from the resin-sealing body are provided with a coupling portion. With this structure, the semiconductor device can dissipate the heat through the common leads coupled to the island to the outside of the resin-sealing body. Therefore, heat dissipation characteristics of the semiconductor device can be improved. 
   Moreover, a hybrid integrated circuit device of the preferred embodiments includes: a conductive pattern formed at least on a surface of a hybrid integrated circuit board; a semiconductor element or a passive element mounted on the conductive pattern; a lead connected to the conductive pattern and extending outside, the lead acting as an output or an input; and a resin-sealing body made of thermosetting resin, which coats at least the surface of the board by transfer molding, wherein the lead has common leads in its region projecting out from the resin-sealing body, and the common leads are coupled by a coupling portion. With this structure, the hybrid integrated circuit device including the transfer-molded hybrid integrated circuit board can dissipate the heat to the outside of the resin-sealing body. Therefore, heat dissipation characteristics of the hybrid integrated circuit device can be improved. 

   
     BRIEF DESCRIPTION OF THE DRAWINGS 
       FIG. 1  is a plan view explaining a lead frame for use in a semiconductor device according to a first embodiment of the present invention; 
       FIG. 2  is a perspective view explaining the semiconductor device according to the first embodiment of the invention; 
       FIG. 3  is a perspective view explaining the semiconductor device according to the first embodiment of the invention as mounted on a conductive pattern; 
       FIG. 4  is an enlarged partial perspective view of the semiconductor device according to the first embodiment of the invention as mounted on the conductive pattern; 
       FIGS. 5A and 5B  are a cross-sectional view and a plan view, respectively, explaining a hybrid integrated circuit board according to a second embodiment of the invention; 
       FIGS. 6A and 6B  are a cross-sectional view and a plan view, respectively, explaining a hybrid integrated circuit device according to the second embodiment of the invention; 
       FIG. 7  is a perspective view explaining the hybrid integrated circuit device according to the second embodiment of the invention; 
       FIG. 8  is a plan view explaining a lead frame for use in a conventional semiconductor device; 
       FIG. 9  is a perspective view explaining the conventional semiconductor device; and 
       FIG. 10  is a perspective view explaining the conventional semiconductor device as mounted on a conductive pattern. 
   

   DETAILED DESCRIPTION OF THE INVENTION 
   Firstly, the description is given with reference to  FIGS. 1 to 4  with regard to a semiconductor device according to a first embodiment of the present invention. 
     FIG. 1  is a plan view explaining a lead frame for use in this embodiment.  FIG. 2  is a perspective view explaining the semiconductor device according to this embodiment.  FIG. 3  is a perspective view explaining the semiconductor device according to this embodiment as mounted on a conductive pattern.  FIG. 4  is an enlarged partial perspective view of the semiconductor device according to this embodiment as mounted on the conductive pattern. 
   As shown in  FIG. 1 , a lead frame  21  includes an island  23  on which an integrated circuit chip  22  is mounted, a plurality of discrete leads  24 A,  24 B,  24 C, . . . , and  25 A,  25 B,  25 C, . . . , which act as external electrode terminals, and a plurality of common leads  24 M,  24 N,  24 P,  24 Q,  25 M,  25 N,  25 P, and  25 Q, which are coupled to the island  23 . 
   The island  23  is located in the center of the lead frame  21 . A plurality of discrete leads  24 A and the like, and a plurality of common leads  24 M and the like are arranged in DIP form and spaced at predetermined intervals on both sides of the island  23 . The common leads  24 M and the like have one ends coupled to the island  23 , and the other ends which extend to the outside of the island  23  so as to act as outer portions. The common leads  24 M and the like are arranged adjacently to one another in the center of arrays of leads located on both sides of the island  23 . The discrete leads  24 A and the like are arranged on both sides of arrangements of the common leads  24 M and the like, and the number of discrete leads arranged on one sides of the arrangements of the common leads is the same as the number of discrete leads arranged on the other sides thereof. 
   In this embodiment, coupling portions  30  are used to connect the outer portions of the common leads  24 M and the like. Generally, tie bars  29  are used to couple the common leads  24 M and the like and couple the discrete leads  24 A and the like, so that the tie bars  29  prevent resin from leaking when resin molding is performed. In this embodiment, the coupling portions  30  are located at the middle positions between the tie bars  29  and the ends of the common leads  24 M and the like. Since the common leads  24 M and the like have one ends coupled to the island  23 , the common leads have a common potential (i.e., a ground potential) as viewed in terms of electric potential. Hence, the presence of the coupling portions  30  causes no problem in using the semiconductor device. 
   The integrated circuit chip  22  is mounted on the island  23  of the above-mentioned lead frame  21  with a conductive adhesive such as silver paste. Many electrodes  26 A,  26 B,  26 C, . . . , and  27 A,  27 B,  27 C, . . . placed on the integrated circuit chip  22  are bonded to the discrete leads  24 A and the like through fine metal wires  28 . Electrodes  26 M,  26 N, . . . , and  27 M,  27 N, . . . having a ground potential are bonded to the common leads  24 M and the like through the fine metal wires  28 . 
   Then, by transfer molding, the lead frame  21 , the integrated circuit chip  22 , and the inner portions of the leads are molded with resin, thereby forming a resin-sealing body  31 . After molding, the tie bars  29  are cut off so that the discrete leads  24 A and the like are electrically independent. Therefore, the common leads  24 M and the like are coupled by the coupling portions  30 . 
   As shown in  FIG. 2 , the discrete leads  24 A and the like, and common leads  24 M and the like which project out from both sides of the resin-sealing body  31 , are each curved and formed into a gull-wing shape. In this case, the coupling portions  30  are located in the vertical portions of the common leads  24 M and the like. 
   As shown in  FIG. 3 , in a completed semiconductor device  32 , the discrete leads  24 A and the like, and common leads  24 M and the like, which project out from the resin-sealing body  31 , are bonded to corresponding conductive patterns  34 A,  34 B,  34 C, . . . on a printed wiring board  33  with brazing material (e.g., solder or the like). 
   As shown in  FIG. 4 , when bonding is performed, plenty of conductive adhesive, such as brazing material (e.g., solder or the like)  35 , adheres to the curved portions of the common leads  24 M and the like coupled by the coupling portions  30 . Thus, the brazing material (e.g., solder or the like)  35  adheres to space between the common leads  24 M and the like with the coupling portions  30  therebetween, so that the common leads  24 M and the like are bridged with the brazing material (e.g., solder or the like)  35 . This is accomplished by utilizing the surface tension of the brazing material (e.g., solder or the like)  35 . The space between the common leads  24 M and the like is filled with the brazing material (e.g., solder or the like)  35 , so that the common leads  24 M and the like function as a large lead. 
   With this structure, the common leads  24 M and the like have a large surface area and a great thickness. Thus, the heat generated by the integrated circuit chip  22  is transferred from the island  23  to the common leads  24 M and the like, which are bridged with the brazing material (e.g., solder or the like)  35 . Then, the generated heat is dissipated to the outside of the resin-sealing body  31 . 
   As a result of practical experiments, it has been shown that the structure having the coupling portions  30  for coupling the common leads  24 M and the like can achieve a twofold or more improvement in a heat dissipation effect, as compared to conventional structures not having the coupling portion  30 . 
   Next, the description is given with reference to  FIGS. 5A to 7  with regard to a hybrid integrated circuit device according to a second embodiment of the present invention.  FIG. 5A  is a cross-sectional view explaining a hybrid integrated circuit board according to this embodiment.  FIG. 5B  is a plan view explaining the hybrid integrated circuit board according to this embodiment. 
   As shown in  FIG. 5A , a board having excellent heat dissipation characteristics is adopted as a hybrid integrated circuit board  41 , taking into account the heat generated by a semiconductor element and the like mounted on the board  41 . In this embodiment, the description is given with regard to the case in which an aluminum (hereinafter referred to simply as “Al”) board  41  is used. Although the Al board is used as the board  41  in this embodiment, the board is not necessarily limited to this. 
   For example, a printed board, a ceramic board, a metal board, or the like may be used as the board  41  to implement this embodiment. A board made of copper (Cu), iron (Fe), an iron-nickel alloy (Fe—Ni), aluminum nitride (AlN), or the like may be used as the metal board. 
   The board  41  has an anodized surface, and the overall anodized surface is coated with insulating resin  42  having excellent insulating characteristics such as epoxy resin. 
   A conductive path  43   a  made of copper foil is formed on the insulating resin  42 . An active element  45  such as a power transistor, a small signal transistor, or an IC (integrated circuit), and a passive element  46  such as a chip resistor or a chip capacitor are mounted on the conductive path  43   a  with conductive material such as brazing material (e.g., solder or the like)  50 . The active element  45  and the like may be electrically connected to the conductive path  43   a  with silver (Ag) paste or the like. In the case of face-up mounting of the active element  45  such as the IC, electrodes of the IC and the like are bonded to the conductive path  43   a  through fine metal wires  47 . An outer lead  49  made of conductive material such as Cu or Fe—Ni is connected to an external connect terminal  48  placed on the outer periphery of the board  41  with the brazing material (e.g., solder or the like)  50  or the like. 
   As shown in  FIG. 5B , the conductive path  43   a  is formed on the board  41 . 
   Moreover, the outer leads  49  are coupled by a tie bar  44  near the board  41  so that the tie bar  44  prevents resin from leaking when resin molding is performed. A part of the outer leads  49  have a coupling portion  54  between the tie bar  44  and the ends of the outer leads  49 , and are thus used as common leads  55 A,  55 B,  55 C, and  55 D. Since the common leads  55 A and the like are coupled by the coupling portion  54 , the common leads  55 A and the like have a common potential (i.e., a ground potential) as viewed in terms of electric potential. 
   Next,  FIG. 6A  is a cross-sectional view explaining the hybrid integrated circuit device according to this embodiment.  FIG. 6B  is a plan view explaining the hybrid integrated circuit device according to this embodiment. 
   As shown in  FIG. 6A , the overall surface of the board  41  is coated with the insulating resin  42 , and thereafter a complicated circuit is formed on the insulating resin  42 , and the outer lead  49  is bonded to the board  41  through the external connect terminal  48 . Then, by transfer molding with thermosetting resin, a resin-sealing body  51  is formed. The thermosetting resin has low viscosity and also has a lower curing temperature than the melting point (e.g., 183 degrees centigrade) of the brazing material (e.g., solder or the like)  50 . Thus, the inflow of the thermosetting resin while transfer molding does not cause falling-down, breaking, or bending of a fine Al wire having a diameter of about 40 μm, for example. 
   Moreover, in this embodiment, a die-cut surface  56  of the board  41  is located on the side of a rear surface  57  of the resin-sealing body  51 . In other words, the conductive path  43   a  and the like are formed on a surface  58  of the board  41  which is opposite to the die-cut surface  56  of the board  41 . A curved surface  59  is formed on the die-cut surface  56  of the board  41  while die-cutting the board  41 . While transfer molding, filling of resin is performed from a bottom surface of the board  41 . In this case, the curved surface  59  of the board  41  is utilized for smooth filling of the resin. 
   As shown in  FIG. 6B , holes  52  are formed in an outer periphery  53  of the board  41  (see  FIG. 5B ), that is, a region of the board  41  on which the circuit and the like are not formed. Since the holes  52  are formed in the region belonging to both the outer periphery  53  of the board  41  and the insulating resin  42 , the structure has no problem in quality and moisture resistance. Moreover, the outer periphery  53  is provided in order to ensure a distance from a circuit region when pressing each board  41  separately. After all, the outer periphery  53  is dead space, which is effectively used as a contact region for pins to fix the board  41  while transfer molding. 
   Moreover, in this embodiment, the board having excellent thermal conductivity is used as the board  41 , so that the overall board  41  can be utilized as a heat sink, which can prevent temperatures of elements mounted on the board  41  from rising by the heat. Moreover, generated heat can be dissipated to the outside of the resin-sealing body  51  through the board  41 . Therefore, this embodiment includes the metal board  41  directly molded, so that superior heat dissipation characteristics can be achieved and thus circuit characteristics can be improved, as compared to the semiconductor device using the lead frame. 
   Next,  FIG. 7  is a perspective view explaining the hybrid integrated circuit device according to this embodiment. 
   As shown in  FIG. 7 , the outer leads  49  projecting out from one side of the resin-sealing body  51  are each curved and formed into a gull-wing shape. In this case, the common leads  55 A and the like are also formed into the gull-wing shape, and the coupling portion  54  is located in the vertical portions of the common leads  55 A and the like. Then, the outer leads  49  are bonded to corresponding conductive patterns on a printed wiring board with brazing material (e.g., solder or the like), as shown in  FIG. 4  of the first embodiment. 
   As in the case of the first embodiment described above, the brazing material (e.g., solder or the like)  50  adheres to space between the common leads  55 A and the like with the coupling portion  54  therebetween, so that the common leads  55 A and the like are bridged with the brazing material (e.g., solder or the like)  50 . This is accomplished by utilizing the surface tension of the brazing material (e.g., solder or the like)  50 . The space between the common leads  55 A and the like is filled with the brazing material (e.g., solder or the like)  50 , so that the common leads  55 A and the like function as a large lead. 
   With this structure, the common leads  55 A and the like of the outer leads  49  each have a large surface area and a great thickness. Thus, the heat generated by the active element  45  or the passive element  46  is transferred from the board  41  to the common leads  55 A and the like bridged with the brazing material (e.g., solder or the like)  50 . Then, the generated heat is dissipated to the outside of the resin-sealing body  51 . 
   Note that, in the second embodiment, the description has been given with regard to the case in which the outer leads extend from one side of the board. However, the preferred embodiment of the present invention is not limited to this case. For example, the outer leads may extend from opposite sides of the board. In this case, the above-mentioned heat dissipation characteristics also can be improved. In addition, various modifications are possible within a range not departing from the gist of the invention. 
   The semiconductor device of the preferred embodiments includes the island having the integrated circuit chip mounted thereon, the common leads, the coupling portion, and the brazing material with which the common leads are bridged. The common leads, the coupling portion, and the brazing material enable efficient dissipation of the heat generated by the integrated circuit chip to the outside of the resin-sealing body. Thus, this structure can prevent the integrated circuit chip or the semiconductor device itself from being damaged by the heat. 
   Moreover, in the semiconductor device of the preferred embodiments, is obtained the effect that the brazing material used for bridging allows an increase in the widths of the common leads, even when a larger number of pins formed from the leads are adopted, or a larger number of pins are adopted in an extremely thin metal board. Moreover, the thicknesses of the common leads can be equivalently increased, so that heat dissipation characteristics can be improved. 
   Furthermore, in the semiconductor device of the preferred embodiments, the discrete leads and the common leads are each formed into the gull-wing shape, so that plenty of brazing material can adhere to the curved portions of the common leads. Thus, when the common leads are bonded to the conductive patterns with the brazing material, the surface tension of the brazing material can be utilized to realize the structure that facilitates bridging the common leads. 
   In the hybrid integrated circuit device of the preferred embodiments, the top surface of the metal board is coated with the insulating resin. The conductive pattern is formed on the insulating resin surface, and the active element and the passive element are mounted on the conductive pattern. The resin-sealing body is formed so as to coat the pattern and the elements. The heat generated by the active element or the passive element can be dissipated through not only the metal board but also the outer leads projecting out from the resin-sealing body. The common leads are formed in the outer leads, thus, heat dissipation characteristics can be further improved.

Technology Category: 5