Patent Document

This invention relates to novel lactams and processes for the preparation of chiral compounds having utility as intermediates in the synthesis of Central Nervous System stimulants. 
     BACKGROUND OF THE INVENTION 
     The biological activity of chemical products such as pharmaceuticals and agricultural products which possess a center of chirality often is found to reside principally in one of the possible forms. Since most chemical syntheses are not inherently stereoselective, this poses a serious chemical processing problem. Enrichment in favor of one chiral form thus will be required at some stage, either the final chiral compounds or chemical precursors which possess the same center of chirality. 
     The acetic acids of the present invention are useful intermediates in the production of (d)-threo-methylphenidate, the (d)-threo-2-(piperid-2-yl)-2-phenyl acetic acid methyl ester of the formula: ##STR1## which is a Central Nervous System stimulant useful in the treatment of both Attention Deficit Disorder, cognitive decline in AIDS/AIDS-Related Complex patients, and hypersomnia. 
     U.S. Pat. No. 2,507,631, to Hartmann et al. describes certain α-aryl-α-piperidyl-(2)-acetic acids and processes for making the same through treatment of monoaryl- and mono-phenyl-aceto nitriles with nuclear halogenated pyridines or piperidines in the presence of a hydrogen halide eliminating agent. 
     U.S. Pat. No. 2,957,880, to Rometsch et al. describes the conversion of certain α-aryl-α-piperidyl-(2)-acetic acids and derivatives thereof (including methylphenidate) into their respective racemates. 
     U.S. Pat. No. 5,283,193 to Yamamoto et al. describes processes for the production of optically active organic acids of the profen class to high enantiomeric excess using certain amidases or nitrile hydratases of microbial origin. 
     U.S. Pat. No. 5,284,769 to Evans et al. describes the use of an aminoacylase to enrich a racemic mixture of a 5-membered lactam to high enantiomeric excess. Methods for the preparation of chirally pure fused ring beta-lactams are not disclosed. 
     Bowden et al., J. Chem. Soc. Perkin. Trans., 2:2111-2116 (1990) describe the alkaline hydrolysis of certain N-methyl and N-phenyl lactams and N-alkyl-N-methylacetamides. 
     Earle et al., J. Chem. Soc. C., 2093 (1969) describes the synthesis and hydrolysis rates of certain β-lactams having fused 1,4 homocyclic rings. 
     DETAILED DESCRIPTION OF THE INVENTION 
     The present invention relates to the production of chiral compounds having utility as intermediates in the synthesis of d-threo-methylphenidate by enzymatic and microbial resolution of racemic lactams, amides, esters, and nitriles to yield d-threo-2-(piperid-2-yl)-2-phenyl-acetic acid, commonly known as (d)-ritalinic acid, and their functional optically active acid derivatives such as esters and amides. 
     More specifically, the present invention relates to the formation of d-threo-2-(piperid-2-yl)-2-phenyl acetic acids through enzymatic conversion of compounds of the formula (I): ##STR2## wherein: {i} R 1  and R 2  are hydrogen, and R 3  is carbamoyl; 
     {ii} R 1  and R 3  taken together are carbonyl, and R 2  is hydrogen; 
     {iii} R 3  is cyano, and R 1  and R 2  are hydrogen; or 
     {iv} R 1  and R 2  are hydrogen and R 3  is carboxy methyl. 
     In another embodiment the unreacted racemic lactam, amide, or nitrile of formula (I) may be first biocatalytically enriched to high enantiomeric excess and subsequently converted to the optically pure (d)-ritalinic acid. 
     In either case, the resultant d-threo-2-(piperid-2-yl)-2-phenyl acetic acid intermediate can then be esterified according to known techniques to yield (d)-threo-methylphenidate. 
     In another embodiment, the d1-threo-2-(piperid-2-yl)-2-phenyl acetic acid methyl ester may be enriched by action of an esterase directly to d-threo-2-(piperid-2-yl)-2-phenyl acetic acid methyl ester (d-threo-methylphenidate) substantially free of the 1-isomer, and recovered. 
     In a first embodiment, wherein R 1  and R 2  are hydrogen, and R 3  is carbamoyl (i.e., CONH 2 ), the compound is converted to d-threo-2-(piperid-2-yl)-2-phenyl acetic acid substantially free of the 1-isomer by action of an amidase. 
     In a second embodiment, wherein R 1  and R 3  taken together are carbonyl, and R 2  is hydrogen, the compound is converted to d-threo-2-(piperid-2-yl)-2-phenyl acetic acid substantially free of the 1-isomer by action of an amidase or lactamase. 
     In a third embodiment, wherein R 3  is cyano, and R 1  and R 2  are hydrogen, the compound is converted to d-threo-2-(piperid-2-yl)-2-phenyl acetic acid substantially free of the 1-isomer by action of a nitrilase. 
     In a fourth embodiment, wherein R 3  is cyano, and R 1  and R 2  are hydrogen, the compound can be converted to the amide by the action of a nitrile hydratase, which amide is then converted to d-threo-2-(piperid-2-yl)-2-phenyl acetic acid substantially free of the 1-isomer by action of an amidase. 
     In yet another embodiment, wherein R 1  and R 2  are hydrogen and R 3  is carboxy methyl (i.e., COOCH), the compound can be enriched directly to d-threo-2-(piperid-2-yl)-2-phenyl acetic acid methyl ester substantially free of the 1-isomer by action of an esterase. 
     The present invention also relates to novel lactams useful as intermediates in the production of d-threo-2-(piperid-2-yl)-2-phenyl acetic acid and derivatives thereof, and methods for producing the same. 
     The term &#34;enantiomeric enrichment&#34; as used herein refers to the increase in the amount of one enantiomer as compared to the other. This can involve (i) a decrease in the amount of one chiral form as compared with the other, (ii) an increase in the amount of one chiral form as compared with the other, or (iii) a decrease in the amount of one chiral form and an increase in the amount of the other chiral form. 
     A &#34;substantial amount&#34; of conversion as used herein is defined as being at least 50% by weight of enantiomeric conversion. 
     The term, &#34;substantially free of the 1-isomer&#34; means that the composition contains at least 90% by weight of d-threo-2-(piperid-2-yl)-2-phenyl acetic acid, and 10% by weight of 1-threo-2-(piperid-2-yl)-2-phenyl acetic acid or derivative thereof. In the most preferred embodiment, the term &#34;substantially free of the 1-isomer&#34; means that the composition contains at least 99% by weight of d-threo-2-(piperid-2-yl)-2-phenyl acetic acid and 1% or less of 1-threo-2-(piperid-2-yl)-2-phenyl acetic acid or derivative thereof. 
     The lactamases or cyclicamidases, nitrilases, nitrile hydratases, and esterases described herein can be obtained from microorganisms of the genera Alcaligenes, Pseudomonas, Rhodopseudomonas, Corynebacterium, Escherichia, Arthrobacter, Aspergillus, Acinetobacter, Brevibacterium, Bacillus, Mycobacterium, Rhodococcus, Agrobacterium, Botrytis, Candida, Chaetomium, Chromobacterium, Cladosporium, Enterobacter, Microbacteriumr Mucor, Nocardia, Ophiobolus, Penicillium, Rhizopus, Rhodotorula, Saccharomyces, Staphylococcus, Streptomyces, Torulopsis, and Trichoderma, or preparations thereof. 
     More preferably, the lactamases or cyclicamidases, nitrilases, nitrile hydratases, and esterases described herein can be obtained from Pseudomonas cepacia, Acinetobacter baumanni, Pseudomonas putida, Alcaligenes faecalis, Agrobacterium radiobacter, Aspergillus niger, Chromobacterium violaceum, Escherichia coli, Gotrichum candidum, Humicola lanuginosa, Mycobacterium phlei, Nocardia asteroides, Nocardia erythropolis, Penicillium cyclopium, Pseudomonas fluorescens, Pseudomonas ovalis, Pseudomonas putida, Rhizopus niveus, Rhizopus oryzae, Staphylococcus aureus, Streptomyces clavuligerus, Rhodococcus rhodocris or Streptomyces griseus. 
     The actual enzymatic conversion can be effected by conventional culturing techniques in the presence of the compound of formula (I), with isolated but non-growing cells, or by bringing the compounds into contact with a soluble enzyme preparation. The enzymes described herein can be in free form, either as a cell free extract or a whole cell preparation, or immobilized on a suitable support or matrix such as cross-linked dextran or agarose, silica, polyamide or cellulose. They can also be encapsulated in polyacrylamide, alginates, fibers, or the like. Methods for such immobilization are described in the literature (see, e.g., Methods of Enzymology, 44, 1976). 
     Procedures and materials used herein are described below, followed by typical examples. 
     PROCEDURES AND MATERIALS 
     Standard Salt Medium (hereinafter, &#34;Media A&#34;) 
     A suitable salt medium for the microbiological transformations described in the following examples has the following composition: 
     
         ______________________________________Media A:______________________________________MgSO.sub.4           1.00   g/LCaCl.sub.2           0.021  g/LZnSO.sub.4.7H.sub.2 O                0.20 mg/LMnSO.sub.4.4H.sub.2 O                0.10 mg/LH.sub.3 BO.sub.3     0.02 mg/LCuSO.sub.4.5H.sub.2 O                0.10 mg/LCoCL.sub.2.6H.sub.2 O                0.05 mg/LNiCl.sub.2.6H.sub.2 O                0.01 mg/LFeSO.sub.4           1.50 mg/LNaMoO.sub.4          2.00 mg/LFe EDTA              5.00 mg/LKH.sub.2 PO.sub.4    20.00 mg/LNaOH                 to pH 7______________________________________ 
    
     The composition is not critical but is standardized for all procedures to eliminate it as a variable. 
     Enrichment and isolation of Sources for Nitrilase, Amidase, and Lactamase biocatalysts. 
     A chemostat is maintained with 0.5% (w/v) of 2-phenyl-acetonitrile and 10 mM sodium pyruvate at a dilution rate of 03/hr in Media A. The chemostat is inoculated and run for approximately one month at 37° C. and pH 6.8-7.0. Strains which develop are isolated and grown on minimal media agar containing the standard salt medium (Media A) supplemented with 10 mM of pyruvate and 5 mM ∝-aryl-∝-piperidyl-acetonitrile. 
     Microbial sources for an amidase or nitrile/amidase may also be enriched and isolated by use of shaker flasks maintained on Media A, at pH 6.8-7.0 at 37° C. on an environmental shaker. The isolation technique is performed as above. 
     Lactamase is enriched and isolated as above using (±) trans-7-phenyl-1-azabicyclo(4,2,0)octan-8-one as the sole nitrogen source instead of 2-phenylacetonitrile or ∝-aryl-∝-piperidyl-acetonitrile. 
     Enzyme Recovery 
     Unless otherwise indicated, cells from culture are centrifuged for 10 minutes at 10,000 G, resuspended in 10 mM of phosphate buffer at pH 7 and 0.5 mM of pyridoxal phosphate, and ruptured by two passes through a chilled French press operating at 15,000 psi. Cell debris is removed by centrifugation for one hour at 10,000 G and the enzyme-containing supernatant collected. 
     Quantitative Analysis 
     Quantitative analysis of d1-threo-ritalinic acid in biological liquids is performed according to the method of Srinivas et al., Enantiomeric Gas Chromatography Assay with Electron Capture Detection for d1-Ritalinic Acid in Plasma, J. Chromatagraph. 530:327-336 (1990). Quantitative analysis of d1-threo-methylphenidate in biological liquids is performed according to the method of Srinivas et al., Stereoselective Disposition of Methylphenidate in Children with Attention Deficit Disorder, J. Pharmacol. Exp. Ther., 241:300-306 (1987). 
     The following examples will serve to further typify the nature of the invention, but should not be construed as a limitation on the scope thereof, which is defined solely by the appended claims. 
    
    
     EXAMPLE 1 
     Preparation of (d)-threo-2-(piperid-2-yl)-2-phenyl-acetic acid from trans-7-phenyl-1-azabicyclo (4,2,0)-octan-8-one 
     Preparation of Biocatalyst 
     Lactamase is obtained from Pseudomonas cepacia grown on 1-2% penicillin as the sole carbon and nitrogen source in a minimal media. Fifty milliliters of Media A containing 2 g/l of penicillin and is inoculated with Pseudomonas cepacia. After the mixture is incubated at 30° C. for 48 hours, 10 mL of the mixture are subcultured into 250 mL of Media A with 2 g/l penicillin. After 40 hours of incubation at 30° C., the cells are concentrated to a paste by centrifugation at 10,000 G and washed with 50 mL phosphate buffer pH 7 and again concentrated to a paste by centrifugation at 10,000 G. The washed paste then is passed through a French Press at 17,000 psi to rupture the cells and produce cell extract. Cell debris is removed by centrifugation for one half hour at 100,000 G and the enzyme-containing supernatant collected. 
     Racemic (±)trans-7-phenyl-1-azabicyclo(4,2,0)octan-8-one (0.5 g) is added to a mixture of 20 mL of 50 mM potassium phosphate buffer pH 7 and 1 mL cell extract of lactamase. The reaction is maintained at 30° C. until the enantiomer excess as determined by chiral gas chromatography is no less than 98% of d-ritalinic acid obtained, generally about 3 hours under these conditions. A lactamase with opposite stereoselectivity obtained from a microorganism such as Rhodococcus rhodochrous can be used to resolve (±)trans-7-phenyl-1-azabicyclo(4,2,0)-octan-8-one to 1-ritalinic acid and the d-trans-7-phenyl-1-azabicyclo(4,2,0)-octan-8-one. This lactam is then hydrolyzed to the d-ritalinic acid by conventional means. 
     Trans-7-phenyl-1-azabicyclo (4,2,0) -octan-8-one may be prepared by the method of Corey, Mol, or Earle (Corey et al., J. Amer. Chem. Soc., 87:2518 (1965); Earle et al., J. Chem. Soc. C. 2093 (1969); Moll F. Naturforsch., Teil B, 21:297 (1966). 
     Isolation of (d)-lactam 
     The reaction mixture prepared above is extracted with methylene chloride and the organic layer is dried with MgSO 4 . The organic layer is then filtered and concentrated by rotary evaporation at 30° with reduced pressure, to yield an oil product. The oil product may be further purified by column chromatography. 
     EXAMPLE 2 
     Preparation of d-threo-2-(piperid-2-yl)-2-phenyl acetic acid from threo-2-(piperid-2-yl)-2-phenyl-2-acetamide 
     Preparation of Amidase 
     Amidase is obtained from Acinetobacter baumanni grown on 30 mM 2-cyanobutane as the sole carbon and nitrogen source in a minimal media. Fifty milliliters of Media A containing 30 mM 2-cyanobutane is inoculated with Acinetobacter baumanni. After the mixture in incubated at 30° C. for 48 hours, 10 mL of the mixture are subcultured into 250 mL of Media A with 30 mM 2-cyanobutane. After 40 hours of incubation at 30° C., the cells are concentrated to a paste by centrifugation at 10,000 G and washed with 50 mL phosphate buffer pH 7.5 and again concentrated to a paste by centrifugation at 10,000 G. The washed paste then is passed through a French Press at 17,000 psi to rupture the cells and produce cell extract. Cell debris is removed by centrifugation for one half hour at 100,000 G and the enzyme-containing supernatant collected. 
     Racemic threo-2-(piperid-2-yl)-2-phenyl-2-acetamide (0.5 g) prepared by, e.g., the method of Hartmann (U.S. Pat. No. 2,507,631) is added to a mixture of 20 mL of 50 mM potassium phosphate buffer pH 8 and 1 mL cell extract of amidase. The reaction is maintained at 30° C. until the enantiomer excess as determined by chiral gas chromatography is no less than 98% of d-ritalinic acid is obtained, generally about 5 hours under these conditions. An amidase with opposite stereoselectivity obtained from a microorganism such as Rhodococcus rhodochrous can be used to resolve d1-threo-2-(piperid-2-yl)-2-phenyl-acetamide to 1-ritalinic acid and the d-threo-2-(piperid-2-yl)-2-phenyl-acetamide. This amide is then hydrolyzed to the d-ritalinic acid by conventional means. 
     EXAMPLE 3 
     Preparation of (d)-threo-2-(piperid-2-yl)-2-phenyl acetic acid from trans-7-phenyl-1-azabicyclo(4,2,0)-octan-8-one 
     Racemic trans-7-phenyl-1-azabicyclo(4,2,0)-octan-8-one (0.5 g) is added to a mixture of 20 mL 50 mM phosphate buffer pH 7.5 and 1 mL of Pseudomonas putida cell extract. The reaction is maintained at 30° C. until the enantiomeric excess as determined by gas chromatography is not less than 98% ritalinic acid is obtained, generally about 24 hours under these conditions. Alternatively, a cell extract containing an amidase of opposite stereoselectivity may be used to effect a resolution of racemic trans-7-phenyl-1-aza-bicyclo(4,2,0)-octan-8-one where 1-ritalinic acid is produced and the d-lactam is isolated as the product. 
     Isolation of (d)-lactam 
     The reaction mixture prepared above is extracted with methylene chloride and the organic layer dried with MgSO 4 . The organic layer is then filtered and concentration by rotary evaporation at 30° with reduced pressure, to yield an oil. The oil product may be further purified by column chromatography. 
     EXAMPLE 4 
     Preparation of (d)-threo-2-(piperid-2-yl)-2-phenyl-acetic acid from trans-2-(piperid-2-yl)-2-phenyl-acetonitrile 
     Nitrile hydratase and amidase are obtained from Alcaligenes faecalis grown on 30 mM 2-cyanobutane or 2-phenylacetonitrile as the sole carbon and nitrogen source in a minimal media. Fifty milliliters of Media A containing 30 mM 2-cyanobutane is inoculated with Alcaligenes faecalis. After the mixture is incubated at 30° C. for 48 hours, 10 mL of the mixture are subcultured into 250 mL of Media A with 30 mM 2-cyanobutane or 2-phenylacetonitrile. After 40 hours of incubation at 30° C., the cells are concentrated to a paste by centrifugation at 10,000 G and washed with 50 mL phosphate buffer pH 7.5 and again concentrated to a paste by centrifugation at 10,000 G. The washed paste then is passed through a French Press at 17,000 psi to rupture the cells and produce cell extract. Cell debris is removed by centrifugation for one half hour at 100,000 G and the enzyme-containing supernatant collected. 
     Use of nitrile hydratase and amidase pathway to produce d-threo-2-(piperid-2-yl)-2-phenyl-acetic acid and 1-threo-2-(piperid-2-yl)-2-phenyl-2-acetamide from d,1-threo-2-(piperid-2-yl)-2-phenyl-acetonitrile. 
     Racemic threo-2-(piperid-2-yl)-2-phenyl-2-acetonitrile (0.5 g) is added to a mixture of 20 mL of 50 mM potassium phosphate buffer pH 8 and 1 mL cell extract of Alcaligenes faecalis with nitrile hydratase and amidase activity. The reaction is maintained at 30° C. until the enantiomer excess as determined by chiral gas chromatography is no less than 98% of d-ritalinic acid is obtained, generally about 5 hours under these conditions. 
     EXAMPLE 5 
     The use of an esterase/lipase for the stereoselective enrichment of d1-threo-α-phenyl-α-piperidyl-acetic acid methyl ester 
     A microbial source of a stereoselective esterase or lipase may be obtained from commercial sources such as Novo Nordisk&#39;s &#34;Humicola lipolase&#34; or an ATCC Pseudomonas strain 31809 or 31808. 
     Esterase/lipase is obtained from Pseudomonas sp. ATCC strain 31809 grown on 1% olive oil in media A supplemented with 8 g/L nutrient broth. Fifty milliliters of media A containing the 1% olive oil and 8 g/L nutrient broth is inoculated with Pseudomonas sp. ATCC strain 31809. After the mixture is incubated at 30° C. for 48 hours, 10 mL of the mixture are subcultured into 250 mL of media with 1% olive oil supplemented with 8 g/L nutrient broth. After 24 hours of incubation at 30° C., the cells are concentrated to a paste by centrifugation at 10,000 G and washed with 50 mL phosphate buffer pH 7.5 and again concentrated to a paste. Cells are ruptured as above. 
     d1-threo-α-phenyl-α-piperidyl-acetic acid methyl ester (0.5 g) prepared by the method of Hartmann is added to a mixture of 20 mL of 50 mM potassium phosphate buffer pH 7 and 1 mL cell extract. The reaction is maintained at 30° C. until an enantiomeric excess as determined by chiral GC of no less than 98% d-threo-methylphenidate is obtained, generally about 25 hours under these conditions.

Technology Category: c