Patent Document

BACKGROUND OF THE INVENTION 
       [0001]    1. Field of the Invention 
         [0002]    The present invention relates generally to protective devices for electrical switchgear and, more particularly, to the protection of electrical switchgear from arcing fault currents. 
         [0003]    2. Discussion of the Related Art 
         [0004]    Switchgear enclosures are commonly employed in electrical power distribution systems for enclosing circuit interrupters and switching equipment associated with the distribution system. Typically, switchgear enclosures are comprised of a number of individual stacked or adjacent compartments, each of the switchgear compartments receiving electrical power from a power source and distributing the electrical power through a feeder circuit to one or more loads. Generally, each of the switchgear compartments includes circuit interrupters for breaking electric power in a particular feeder circuit in response to hazardous current overloads in the circuit, or normal switching events. 
         [0005]    In addition to current overloads, the switchgear enclosure may encounter other hazardous conditions known as arcing faults. Arcing faults occur when electric current “arcs” or flows through ionized gas between conductors, e.g., between two ends of broken or damaged conductors, or between a conductor and ground in the switchgear enclosure. Arcing faults typically result from corroded, worn or aged wiring or insulation, loose connections and electrical stress caused by repeated overloading, lightning strikes, etc. Particularly in medium- to high-voltage power distribution systems, the ionized gas associated with arcing faults may be released at pressures and temperatures sufficient to severely damage or destroy the switchgear equipment and/or cause severe burning injuries or death to operating personnel. 
         [0006]    Switchgear enclosures generally provide arc-resistant metal switchgear compartments, often with a means for venting the gases from the compartments in the event of an arcing fault. These compartments are designed to withstand the pressures and temperatures of the gases associated with an arcing fault and reduce the likelihood or extent of damage to switchgear equipment by preventing the gases from entering adjacent switchgear compartments. Safety to operating personnel is enhanced by channeling and venting the hot gases away from operating personnel. However, because these systems do not eliminate the generation and release of hot gases associated with arcing faults, they do not completely eliminate the risk of injury to operating personnel and/or damage to the switchgear equipment. 
         [0007]    Therefore, one commonly employed method for enhancing the safety and durability of switchgear enclosures in the event of arcing faults, as described in U.S. Pat. No. 5,933,308 to Garzon, is to provide arc-resistant metal switchgear compartments with a means for grounding or shunting the source bus current in the event of an arcing fault condition. This is done in Garzon by monitoring the rise rate of the source or main bus current and monitoring the light produced by arcing events in each feeder compartment by optical sensors. The current and the optical signals are AND&#39;ed together to produce an arcing fault detection signal which activates an arc diverter mechanism within the appropriate time frame. Other known arcing fault sensing circuits use only optical detectors. 
         [0008]    ANSI/IEEE standard C37.20.7 is currently being revised to include low voltage (LV) power switchgear C37.20.1 construction and metal enclosed C37.20.3 construction. The current design of the known arcing fault protectors cannot be used in these low voltage constructions. 
         [0009]    In known arc diverter systems using a combination of optical detectors and current sensing, the harmonics on the main line, especially the third harmonic, rise at a rate fast enough to create a positive signal on the current sensor a majority of the time. This leaves the optical arc sensors on the feeder lines as the major determninant. However, low voltage applications commonly have an open air switching and circuit breakers, rather than the vacuum systems of most modern Medium Voltage (MV) switching and breakers. Therefore, in these LV systems detectable light from arcs can be created anytime a switching action or break occurs. Most LV breakers and some older Medium Voltage breakers are open air. Therefore an optical sensor cannot be relied on since the arc diverter would consistently be activated with both current and optical detectors AND&#39;ing together almost every time a switching or breaking event occurs, rather than only when a true arcing fault condition occurs. Therefore, another approach is needed. The present invention is directed to addressing this need. 
       SUMMARY OF THE INVENTION 
       [0010]    The present invention utilizes current sensors on both the main and the feeder branches. The current sensor outputs are compared in a manner that the result of the comparison, e.g., the output of a comparator, is zero under normal circumstances and only presents a value to the arcing fault detector when there is a problem, i.e., the main bus current is not equal to feeder current, thereby indicating an arcing fault condition. In some embodiments optical sensors may still be used in the feeder circuits to be AND&#39;ed with the current summation signal. While the light sensors may be activated by an open air switch or circuit breaker, if no arcing fault condition is occurring the current sensor will be neutral and the arcing fault detector will not operate the arc diverter mechanism. 
         [0011]    In accordance with one aspect of the present invention, there is provided an arcing fault protection system for a switchgear enclosure accommodating a plurality of feeder circuits. Each of the feeder circuits is electrically connected to a source bus and carries an electric current through the switchgear enclosure toward one or more loads downstream of the switchgear enclosure. The arcing fault protection system comprises a plurality of arcing fault detectors for monitoring the feeder circuits for the presence of arcing fault currents, means for producing an arcing fault detection signal upon detecting arcing fault currents in any of the feeder circuits, and an arc diverter mechanism such as a grounding device for rapidly grounding the source bus in response to the production of an arcing fault detection signal. The grounding of the source bus diverts current carried on the source bus to ground and rapidly eliminates arcing fault currents occurring on any of the feeder circuits. The rapid elimination of arcing fault currents substantially reduces or eliminates the generation of hot gases associated with arcing faults and reduces the need to provide an arc-resistant switchgear enclosure or to vent gases from the enclosure. 
         [0012]    In accordance with others aspect of the present invention, the arc diverter may comprise a mechanical switch rapidly movable from an open position to a closed position in response to activation of a triggering mechanism or may comprise solid state devices connected from the source bus to ground permitting current flow to ground when the arcing fault detection signal is applied. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0013]    In the drawings, which comprise a portion of this disclosure: 
           [0014]      FIG. 1  is a block diagram of an arcing fault protection system for a switchgear enclosure according to one embodiment of the present invention; 
           [0015]      FIG. 2  is a block diagram illustrating a system which may be used to generate an arcing fault detection signal in the system of  FIG. 1 . 
       
    
    
     DETAILED DESCRIPTION 
       [0016]    Turning now to the drawings and referring first to  FIG. 1 , there is shown a switchgear enclosure, generally designated by reference numeral  10 , including individual compartments  10   a ,  10   b ,  10   c  and  10   d , collectively  10 , for housing various components of an electrical distribution system  12 . A power source  14 , which may comprise, for example, a utility company power transformer, supplies power for the distribution system  12  through a main circuit  16 . The main circuit  16  is typically routed through a main breaker, designated here by reference numeral  18 . A main current sensor  20  such as a toroidal coil may also be provided for monitoring the main circuit  16  for characteristics of arcing faults, as is known in the art. A source bus  22  connected to the main circuit  16  distributes electrical power from the power source  14  to a plurality of feeder circuits  24   a ,  24   b ,  24   c , each of which is routed through one of the switchgear compartments  10 . Each of the feeder circuits, collectively  24 , typically supplies power to one or more loads (not shown) downstream of the switchgear enclosure  10 . It will be appreciated that the number of feeder circuits  24  shown here, as well as the number of switchgear compartments  10 , is exemplary only, and may be varied according to the particular type and/or application of the switchgear enclosure  10 . 
         [0017]    The switchgear enclosure  10  typically includes switching and monitoring equipment associated with the respective feeder circuits  24 . For example, in the embodiment shown in  FIG. 1 , the switchgear enclosure  10  includes a plurality of circuit interrupters, here shown as circuit breakers  26   a,b,c  and a plurality of optical sensors  28   a,b,c  distributed among the compartments. In one embodiment, the circuit breakers, collectively  26 , and optical sensors, collectively  28 , comprise devices known in the art which are mounted within the respective switchgear compartments  10   a,b,c  and are associated with one of the feeder circuits  24   a,b,c . The circuit breakers  26  are provided for interrupting, i.e. breaking, electric power in the respective feeder circuits  24  in response to current overloads and the optical sensors  28  are provided for monitoring the respective feeder circuits  24  for the presence of light produced by arcing faults. Again, however, it will be appreciated that the electrical components shown here are exemplary only; they may be replaced, eliminated or supplemented with other components, according to the particular type and/or application of the switchgear enclosure. 
         [0018]    In accordance with one aspect of the present invention, an arc diverter circuit  30  is connected between the source bus  22  and ground. In the case of an ungrounded (i.e., “delta”) system (not shown), the arc diverter circuit  30  is connected between the phase lines of the system. The arc diverter circuit  30  includes an arc diverter  32  which, upon receipt of an arcing fault detection signal  34 , quickly connects the source bus  22  to ground or “crow-bars,” i.e., shorts the circuits to be protected, thereby extinguishing arcing fault currents which may have occurred on any of the feeder circuits  24  before they are permitted to generate gases at dangerous pressures and/or temperatures. In one embodiment, for example, the arcing fault currents are extinguished in less than about 4 milliseconds, effectively eliminating the generation of dangerous gases associated with the arcing fault. As will be understood by those in the art, the arc diverter  32  may comprise a mechanical switch, solid-state switch, or hybrid mechanical and solid-state switch. The arc diverter  32  may be mounted in one of the switchgear compartments, as shown here, or may be mounted in a separate compartment external to the switchgear enclosure  10 . 
         [0019]    Also referencing  FIG. 2 , an embodiment is illustrated in which the arcing fault detection signal  34  is generated by a combination of the first or main current sensor  20  monitoring the current of the source bus  22 ; a plurality of second current sensors  23   a,b,c , collectively  23 , one for each feeder circuits  24 , and optical sensors  28  monitoring the feeder circuits  24 . 
         [0020]    The current sensors  20  and  23  may comprise any type of current sensor known in the art. In one embodiment, the current sensors may comprise a coil for monitoring the rate of change of current in main circuit  16  and the feeder circuits  24 . It is known that a coil wound around a current-carrying conductor produces a signal representative of the magnitude or rate of change of current that may be evaluated for characteristics of arcing faults. One such system is described, for example, in U.S. Pat. No. 5,682,101, to Brooks et al. The current senor outputs  27 ,  29  are fed to a comparator  25 , illustrated here as an amplifier with one inverting input, for comparing the source bus current to the sum of the feeder circuits current and outputting a first arcing fault signal  36  indicative of a presence of arcing fault currents. 
         [0021]    The optical sensors  28  may comprise any type of optical sensor known in the art such as, for example, the optical sensor described in U.S. Pat. No. 4,369,364. The optical sensors  28  are sensitive to light impulses representing the occurrence of arcing faults within the switchgear enclosure  10  and produce a second arcing fault detection signal  38 , if they determine that an arcing fault is present on any of the feeder circuits  24 . 
         [0022]    In one embodiment, the respective arcing fault detection signals  36 ,  38  are fed to an arcing fault detector, such as an AND gate,  40  which produces a consolidated arcing fault detection signal  34  to trigger the arc diverter  32  only when arcing fault detection signals are provided by both the current sensor  20  and optical sensor  28 . In this case the arc diverter  32  can be said to be indirectly responsive to the current sensors. This arrangement minimizes the chance that switching will occur due to “false” signals because it is unlikely that false signals will be detected by both the current sensor  20  and the optical sensor  28 . It will be appreciated, however, that the arcing fault detection signal  34  may be generated by a system including only current sensors according to the present invention, whereby the arc diverter  32  can be said to be directly responsive to the current sensors. 
         [0023]    While particular embodiments and applications of the present invention have been illustrated and described, it is to be understood that the invention is not limited to the precise construction and compositions disclosed herein and that various modifications, changes, and variations will be apparent from the foregoing descriptions without departing from the spirit and scope of the invention as defined in the appended claims.

Technology Category: h