Patent Document

BACKGROUND 
     1. Field of the Invention 
     The invention relates to a machine tool and more particularly to a machine tool for cutting workpieces. 
     2. Background Discussion 
     In conventional machine tools for cutting workpieces the relative movement between the tool and the workpiece required for multi-axis machining is generally enabled by three machine parts which are, relative to each other, linearly shiftable along the main coordinate axes. In European patent publication 721819, for example, a machine tool is described in which a machining unit formed as a vertical milling head is disposed on a machine tool table so as to be shiftable, by means of a compound slide, in two horizontal axes which are perpendicular to each other. The compound slide consists of a cross slide shiftable on the machine tool table on first guide rails, a longitudinal slide being shiftable on the cross slide on second guide rails. For the feeding movements along the vertical axis the milling head is disposed on the longitudinal slide so as to be vertically shiftable on third guide rails. In machine tools designed in this way separate linear guides are required for each of the three machine parts shiftable along one of the main coordinate axes, respectively. These are, however, of a complex design and require correspondingly high investment and installation costs. Above that the masses to be moved along the respective coordinate axes are usually relatively large in such machines, whereby the moving speed of the machining unit is limited and the requirements to the guides and drives are correspondingly high. 
     In German patent publication 19806085 a machine tool for machining workpieces in three axes is described in which one slide, respectively, is shiftable in guides on the two transverse beams of the frame-shaped machine tool table. A coupling system formed by swivel arms connects each of the two slides to a machining unit comprising another slide as well as a tool head shiftable therewith. By controlled movements of the two slides on the longitudinal sleepers the machining unit can be moved to any position within a square machining area. In certain positions of the machining unit, however, extremely high loads are applied on the coupling to system in corresponding angular positions of the swivel arms so that this machine tool is not suitable for high loads, for example, during roughing-down work with a high cutting performance. 
     Accordingly, there is a need for a machine tool that is relatively fast and stable. The present invention satisfies these needs and provides related advantages as well. 
     SUMMARY OF THE INVENTION 
     It is a primary purpose of the invention to provide a machine tool enabling fast machining, including an accurate and rapid positioning of the machining unit with a stable construction including as few linear guides as possible. 
     According to the invention the purpose is met in that the tool slide comprises a transverse support slidably guided on/along the machine tool table and includes two cross slides shiftable in its longitudinal direction by means of a motor, the working unit being jointedly disposed between the cross slides for enabling an axial movement of the work spindle by means of a coupling mechanism comprising at least two dimensionally stable swivel arms. 
     The machine concept of the invention is characterized by an extremely stiff machine design of simple construction that enables highly dynamic and at the same time highly accurate shifting movements. With the transverse support shiftable along a first coordinate axis on or along the machine tool table, and with a simple movement of the two cross slides along a second coordinate axis, a fast and accurate positioning of the working unit in space is obtainable with the coupling mechanism of simple construction comprising low movable masses. The cross slides can also be light and simple so that rapid movements and high accelerations are possible. Another important advantage of the machine tool according to the invention is that only one guide is required for shifting movements in two axes. 
     In a machine tool having a gantry construction, for example, the transverse support may be arranged on two lateral portions of a machine tool table so as to be horizontally shiftable. The transverse support, however, may also be guided along a front or side wall of a machine tool table so as to be vertically movable. In both embodiments a rapid axial movement of the work spindle or work spindles is obtainable by means of the coupling mechanism. 
     In an embodiment of efficient design the coupling mechanism comprises, for example, two swivel arms, the one ends of which are respectively hinged to a cross slide, and the other ends of which are respectively hinged to the opposed sides of the machining unit. Adjacent to one of the two swivel arms another swivel arm is provided by which the machining unit is jointedly connected with one of the cross slides. In this way a kind of parallel rod or shearing kinematics is obtained which enables an axial movement of the work spindle in case of a synchronous movement of the cross slides in opposite directions, and also enables a movement of the work spindle transverse to their axial direction in case of a synchronous movement of the cross slides in the same direction. 
     In a light weight and yet stable embodiment the swivel arms may, for example, be jointed beams welded from side plates and transverse braces. The swivel arms may also be formed as supports or the like having a circular or rectangular cross-section. 
     Another advantageous embodiment is characterized in that the length of at least the upper swivel arm is adjustable. In this way an inclined posture of the machining unit is enabled whereby, for example, shaped bevels or the like can be machined in a simple way. The rapid and suitable automatic length adjustment of a swivel arm may be realized by designing the same as a telescope arm comprising inner and outer arm portions which are shiftable with respect to each other. The movement of the arm portions may be effected by linear drives or other suitable drives in this case. 
     Another possibility to obtain an inclined posture of the machining unit is to provide at least one of the two cross slides with a first slide part horizontally shiftable on the transverse support and a motor-driven second slide part slidably guided on the same on guide rails. The upper end of the upper swivel arm is hinged to the second slide part. In this way a tilted or inclined posture of the machining unit may be obtained even without swivel arms with adjustable lengths. 
     In an embodiment particularly suitable for a rapid machining of small to medium-sized workpieces, the workpiece support comprises a support column turnable about a vertical axis by means of a motor, clamping blocks or the like arranged in equal intervals in the circumferential direction being attached to the support column so as to be turnable about its central axis. Thereby a rapid workpiece exchange is enabled without excessive standstill times. For machining large and heavy workpieces, the workpiece support may, however, also be a rigid round table or a round table rotatable about a vertical axis. 
     A rapid tool exchange may be realized in a particularly advantageous manner by providing a tool storage means comprising at least two opposed tool magazines disposed in the rear part of the machine tool table. For a tool exchange the machining unit may be moved between the two tool magazines, in which case then the old tools may be disposed in one magazine and the new tools taken from the opposite magazine with minimum moving distances. 
     In a particularly efficacious embodiment, the machining spindle comprises two or more work spindles. In this way several workpieces may be processed simultaneously. 
    
    
     BRIEF DESCRIPTION OF THE DRAWING 
     The objects, advantages and features of the invention will be more clearly understood from the following detailed description, when read in conjunction with the accompanying drawing, in which: 
     FIG. 1 is a schematic perspective view of the basic design of a machine tool according to the invention; 
     FIG. 2 is a schematic front view of the machine tool of the invention with the front wall of the transverse support and the workpiece support omitted; 
     FIG. 3 is a schematic top view of the machine tool shown in FIG. 1; 
     FIG. 4 is a detailed view of another embodiment of a coupling mechanism between the cross slides and the machining unit according the invention; and 
     FIG. 5 shows yet another embodiment of the machine tool according to the invention. 
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     The machine tool schematically shown in FIGS. 1 to  3  comprises dimensionally stable machine tool table  1  including two opposed side parts  2  and  3  on which transverse support  4  is arranged on two parallel guide rails  5  and  6  so as to be horizontally shiftable along a first moving axis (the X-axis) by means of a drive (not shown). Side portions  2  and  3  of machine tool table  1  are formed as side walls and are fixedly connected to each other by means of transverse rear wall  7  which is, in the illustrated embodiment, formed so that machine tool table  1  is, from a top view, provided with approximately semicircular recess  8  between side portions  2  and  3  at its front side. Inside recess  8  the rear half of base  9  is disposed which is circular from a top view. To the rear side, the work area of the milling and drilling machine disposed above base  9  is limited by the semicircular face side of transverse wall  7 . On base  9  fixedly connected to machine tool table  1  or integrally formed therewith is workpiece support  10 , described in detail later, employed for receiving the workpieces to be machined. The upper side of base  9  is formed as a receiver pan for chips and the like produced during machining. 
     On the upper side of transverse support  4  are mounted two guide rails  11  and  12 , perpendicular to guide rails  5  and  6 . On guide rails  11  and  12  are arranged two cross slides  13  and  14  so as to be horizontally movable in a second moving axis (the Y-axis) which is perpendicular with respect to the first moving axis (the X-axis). 
     As can be seen particularly from FIGS. 1 and 3, transverse support  4  is a dimensionally stable, rectangular frame construction consisting of two shorter lateral portions  15 ,  16  running on guide rails  5  and  6 , and longer front and rear transverse bars  17  and  18  provided with openings. Guide rails  11  and  12  for cross slides  13  and  14  are attached to parallel and spaced apart transverse bars  17  and  18 . According to FIG. 3, cross slides  13  and  14  each consist of guidance body  21  or  22  guided on one of guide rails  11  or  12  by two guiding elements  19  and  20  and extending in their longitudinal direction. Cross slides  13  and  14  each also consist of horizontal support body  23  or  24  provided in an angle of 90° thereto, the end side of which is guided along the respectively other guide rail  12  or  11  by single guidance element  25 . Cross slides  13  and  14  are arranged in a staggered manner so that the guidance body of one cross slide and the support body of the other cross slide are respectively guided on one guide rail. In the side walls of cross slides  13  and  14  formed in a box design, for example, as a welded construction, openings are provided, whereby the mass to be moved is reduced. On two support bodies  23  and  24  is machining unit  26 , disposed in the free space between spaced transverse bars  17  and  18 . Machining unit  26  comprises, in this case, two work spindles  29  and  30  supported in a housing and driven by at least one driving motor  28  that is hinged via swivel arms  31 ,  32  and  33  so that machining unit  26  can be moved in the Y and Z planes by movement of cross slides  13  and  14  in opposite directions. With a movement of two cross slides  13  and  14  in the same direction, machining unit  26  is shifted along the Y axis. 
     As can be seen from FIG. 2, the upper ends of lower swivel arms  31  and  32  are hinged to downwardly protruding portions  36  and  37  of support bodies  23  and  24  by means of joints  34  and  35 . The lower ends of swivel arms  31  and  32  are hinged to lateral shoulders  40  and  41  of housing  27  of machining unit  26  via joints  38  and  39 . According to FIG. 2, above lower left swivel arm  32 , upper swivel arm  33  is provided which is hinged to lateral shoulder  43  of support body  24  with its upper end by means of joint  42  and hinged to the upper end of housing  27  of machining unit  26  with its lower end. In this embodiment, upper swivel arm  33  is formed as a telescopic element comprising inner and outer arm portions  44  and  45  which are movable relative to each other. By extending or contracting outer arm portion  45  by means of a suitable linear drive or the like (not shown), machining unit  26  may thereby be tilted and returned to its full vertical position, as shown. 
     Upper swivel arm  33  may also be a rigid beam of unchangeable length as shown in FIG. 1, and particularly in FIG.  3 . In the embodiment shown there the, for example, triangular upper swivel arm  33  is hinged to central recess  47  in support body  24  with its narrow upper end  46 , and by means of lateral lower legs  48  and  49 , to the left side of housing  27 , as seen in FIG.  3 . With this embodiment, however, no inclined posture of the machining unit is possible. 
     In the coupling mechanism depicted as another embodiment as shown in FIG. 4, an inclined posture of machining unit  26  is enabled in that left cross slide  14  is provided with lower slide part  50  which is horizontally slidable on transverse support  4  on guide rails  11  and  12 , and upper slide part  51  slidably guided on guide rails  52  by means of a driving motor (not shown). The upper end of swivel arm  32  is hinged to lower slide part  50  and the upper end of swivel arm  33  is hinged to upper slide part  51 . By shifting upper slide part  52  on lower slide part  51  thus, an inclined posture of machining unit  26  can be obtained. 
     In the machine tool shown, the drive of cross slides  13  and  14  is respectively effected by a ball spindle drive shown in FIGS. 1 and 2, comprising spindle nut  53  disposed in guidance body  21  and  22  of the respective cross slide, and threaded spindle  57  or  58  driven by motor  55  or  56  via belt drive  54 . The ends of threaded spindles  57  and  58  are supported on transverse support  4  by means of angle brackets  59  and  60 , right cross slide  13  being driven by front side threaded spindle  57  and left cross slide  14  being driven by rear side threaded spindle  58 . Cross slides  13  and  14  may, however, also be shifted by linear drives or other suitable drives. In FIG. 3 the drives of cross slides  13  and  14  are omitted for simplification. 
     Workpiece support  10  shown in FIGS. 1 and 3 comprises vertical support column  61  disposed approximately in the center of base  9  so as to be rotatable about its vertical center axis by means of a drive (not shown). Angular supports  62  are disposed generally equiangularly around support column  61 . Supports  62  are formed with end portions  63  which protrude generally upwardly and support end side bearing journal  64  of square-shaped clamping block  65 , or a clamping plate or the like. Each clamping block  65  is, by means of a flange  66 , disposed on its end opposite to bearing  64 , attached to support column  61  so as to be rotatable about its horizontal central axis by means of a drive (not shown). The workpieces to be machined may be clamped to any or all of the four side faces of each clamping block  65 . The clamping block protruding to the rear side in FIG. 1 is in a machining position while the clamping blocks protruding obliquely to the front are in a set-up position in which the workpieces to be newly machined may be clamped and from which the finished workpieces may be removed. For a better accessibility of two clamping blocks  65 , base  9  is provided with recess  67  in its front side, which has the shape of the segment of a circle when regarded in the top view (FIG.  3 ). In addition, the machine tool shown in FIGS. 1 to  3  is preferably accommodated in a protection cabin (not shown) for protecting the surrounding environment. 
     By moving transverse support  4 , machining unit  26  of FIG. 1, including two parallel work spindles  29  and  30 , may be moved along the X axis. During a synchronous shift of cross slides  13  and  14  in the same direction the machining unit is adjusted along the horizontal Y axis and, when cross slides  13  and  14  are moved toward each other or away from each other, along the vertical Z axis. An inclined posture of machining unit  26 , on the other hand, may be effected either by extending swivel arm  33 , designed as a telescope arm, or by shifting upper slide part  51  on lower slide part  50 . 
     In the upper section of transverse wall  7  of machine tool table  1 , rectangular recess  68  is provided through which machining unit  26  can be moved to tool storage means  69  provided behind it. As can be seen in FIG. 3, tool storage means  69  consists of four tool magazines  70  disposed behind transverse wall  6  between two side walls  2  and  3 , two of the tool magazines being respectively arranged in an opposed manner so that used tools may be returned to the tool magazines disposed on one side and new tools can be taken from the opposed tool magazines with minimum lateral movements of machining unit  26  disposed in an intermediate position between tool magazines  70 . In the illustrated embodiment the tool magazines are formed as chain magazines guided on driving wheels or disks  71  and  72 . However, disk magazines or the like are also possible. 
     In FIG. 5 is shown another embodiment of a machine tool according to the invention. In this embodiment transverse support  4  is arranged on vertical front or side wall  75  of a machine tool table so as to be shiftable along a vertical axis on vertical guide rails  73  and  74 . Between transverse walls  17  and  18  of transverse support  4 , machining unit  26 , including horizontal work spindles  76  and  77 , is hinged to two cross slides  13  and  14  via the coupling mechanism comprising three swivel arms  31 ,  32  and  33 . As in the embodiment described above, in this case also two cross slides  13  and  14  are arranged on transverse support  4  so as to be shiftable by means of suitable drives. With a synchronous movement of cross slides  13  and  14  in opposite directions, an axial movement of work spindles  76  and  77  in the horizontal direction may be realized by means of the coupling mechanism. With a synchronous movement of cross slides  13  and  14  in the same direction work spindles  76  and  77  may, on the other hand, be horizontally moved transverse to their axial direction. 
     The invention is not limited to the embodiments described in detail and shown in the drawings figures. It is also possible to provide a plurality of work spindles in a kind of frame, slide or the like so that the distances between them are changeable or adjustable. In this way the machining distance could be controlled, and the range of application could be increased. Further, the machining unit may also designed so as to be rotatable about a vertical axis so that the posture of the individual work spindles can be changed. Instead of the work spindles driven by a common motor, one or more individually driven motor spindles could be used. Particularly advantageous in practice is a variant in which one or all work spindles of a multi-spindle machining unit are provided with a length adjustment for the respective tool to enable a compensation of slight length differences between the individual tools caused, for example, by wear, regrinding or the like in a simple way and without time loss. The length compensation may be carried out manually or, more efficiently, by means of a motor, and it may comprise an actuator enabling a correction of the position of the respective work spindle including the clamped tool upon corresponding control. 
     Furthermore, the clamping means described in detail and comprising the plurality of turnable clamps may be replaced by a rigid or, for example, motor-driven round table or the like. 
     Finally, in a variation of the embodiment illustrated in FIG. 5, transverse support  4  may be horizontally shiftable on upper and lower horizontal face side guide rails  73  and  74 , the other components being formed as shown in FIG.  5  and rotated by 90°.

Technology Category: y