Patent Document

BACKGROUND OF THE INVENTION 
   1. Field of the Invention 
   This invention is generally directed to shipping container handling systems and more specifically to a system which incorporates a plurality of electrically powered vertically adjustable jacks. The jacks are selectively engageable with corner castings of conventional shipping containers and are used to raise and lower the containers from a stationary surface or from a truck bed such that the containers are not tilted during loading, off-loading or transferring between vehicles, thereby preventing possible damage to the contents of the containers and without the need for expensive heavy-duty elevating and lifting equipment which is conventionally necessary for handling such containers. 
   2. Brief Description of the Related Art 
   To maximize the efficiency of the shipment of goods by various carriers including aircraft, ships, railways trucks and the like, and to allow goods to be transferred from one shipping vehicle to another, the shipping industry has developed standardized shipping criteria with respect to containers for handling goods during shipment. The development of internationally dimensioned shipping containers allows containers to be shipped between countries in such a manner that the containers may be loaded and off-loaded with respect to vehicles with greater efficiency and also allows for goods to be stored with maximum efficiency. 
   Typical international shipping containers are steel containers of predetermined volume or size which are designed such that one or both of the ends of the container can be opened or accessed to load or discharge goods. Each container also includes lock castings at each of the corners of the container for purposes of allowing containers to be locked in stacked position or to be engaged by hoisting or elevating equipment, such as hoists or cranes which are used to elevate containers from a dock area into the hold of a ship or from a dock to a bed of a truck. 
   One of the problems associated with the handling of international shipping containers is that heavy-duty lifting equipment must be available at delivery or transfer sites. The need for heavy-duty lifting equipment has limited the deployment efficiency of shipping containers often requiring goods be delivered to the closest available delivery point, where such heavy-duty equipment is available. In addition, should a vehicle such as a truck, break down during transport of a shipping container, it is a difficult problem because heavy-duty lifting equipment must be brought to the site of the breakdown in order to transfer containers from one vehicle to another. 
   In view of the foregoing, there is a need to develop a system which allows greater flexibility in the handling, loading, off-loading and transferring of international shipping and storage containers at substantially any desired location. Further, it would be preferred that such a system include handling devices which are portable such that they may be carried by the transport vehicle so as to be accessible for use in any location. 
   In view of the desire to be able to effectively handle large and heavy international shipping containers at substantially any location, it is also preferred that a system be provided which allows for power to be provided by the transport vehicle such that no additional source of power is required at the point at which the containers are to be handled. 
   A further concern with an effective handling system for shipping containers is to provide for a system which protects goods which are transported within the containers. Currently, some shipping containers are loaded or off-loaded by vehicles having tilt bed loading and off-loading systems. Such systems off-load by tilting the bed of the vehicle, allowing a container to slide from the vehicle to a support surface. By reversing the processes, a container can be elevated by sliding onto a tilted bed of the vehicle and thereafter lowering the bed. Unfortunately, goods are subject to damage when containers are loaded or off-loaded in a tilted or slanted manner and thus such loading and off-loading presents risks of damage to the goods from sliding, unless they are secured inside. Such securing would require measures that would require time, labor, and, materials to provide. 
   SUMMARY OF THE INVENTION 
   The present invention is directed to a shipping container handling system which includes a plurality of jacks which are designed to be electrically powered, such as from batteries of a transport vehicle, such as a truck. Each jack is designed to be manually manipulable such that the jack may be rolled to and placed on a vehicle for transport with a shipping container or may be secured to the container being shipped. In some embodiments, the jacks may be stored at various predetermined locations for use in handling shipping containers, not only to load or off-load the containers, but to allow for the transfer of the containers from one vehicle to another. 
   Each jack includes a vertical standard on which separate support guide sleeves are slideably mounted. An upper guide sleeve is rigidly connected to a traveling nut which is threadingly engaged with an elongated vertically extending power screw which is driven by way of a drive connection to the output of an electric motor mounted exteriorly of the standard. An upper attachment member is carried by the upper sleeve and includes a twist lock attachment member which may be operated by an elongated handle which permits the lock to be manipulated from a distance such that, when a container is elevated above the ground, an operator at ground level can easily engage or disengage the lock. A second attachment member including a twist lock is carried by a lower guide sleeve. The lower guide sleeve is connected for simultaneous movement with the upper guide sleeve by way of at least one diagonal brace which is pivotally connected at one end to a housing mounted to the lower guide sleeve and at it&#39;s opposite end to the upper guide sleeve. 
   Due the diagonal and pivotal connection between the upper and lower guide sleeves, the present invention may be utilized to manipulate containers relative to a support surface wherein the support surface may not be level, such as on a sloping driveway, parking lot or the like, while maintaining the shipping container at a relatively horizontal orientation as it is raised and lowered. 
   In a preferred embodiment of the invention, the upper guide sleeve includes concentric inner and outer tube members which are sliding disposed on opposite sides of the central standard of the jack. By providing such a concentric structure for the upper guide sleeve, a greater resistance to any bending force between the upper guide sleeve and the standard is provided. 
   Although various controls may be provided for the electrical motor associated with each of the jacks, in the preferred embodiment, a remote type RF controller is provided which may be used to simultaneously control four jacks at one time, thus allowing the simultaneous raising or lowering of the drive screws associated with each jack from a single position. 
   Utilizing four jacks, the attachment members associated with each jack are connected to the shipping container such that the upper and lower attachment members are secured to spaced corner castings of the container. The standard is of sufficient height such that if a container is loaded on the bed of a truck or trailer, the upper and lower guide sleeves may be elevated with the base of the standard engaging the ground until such time as the attachment members are aligned with the upper and lower corner castings. After the twist locks of the attachment members are secured at the corner castings, the electric motors of the four jacks may be activated to selectively raise the container relative to the truck bed or trailer thereby allowing the trailer to be moved from beneath the shipping container, such that within another trailer may be maneuvered beneath the container to allow transfer of the container, or the container may be selectively lowered to the ground or other support surface. 
   When a container is positioned on a support surface, such as the ground, the jacks are operated to move their attachment members to their lowermost position relative to the standards of the jacks. Thereafter, the attachment members are locked in position in the corner castings of the container. The container may then be selectively elevated to a desired degree to permit loading on a vehicle, such as a trailer or truck bed. 
   It is the primary object of the present invention to provide a portable system for loading, off-loading and transferring international shipping containers without requiring conventional heavy-duty equipment, thus allowing containers to be load, off-loaded or transferred at substantially any location. 
   It is the further object of the present invention to provide a system for handling international shipping containers which permits such containers to be loaded, off-loaded or transferred between vehicles in such a manner the containers are maintained in a horizontal orientation thus limiting possible damage to goods stored within the containers. 
   It is yet a further object of the present invention to provide a system for handling shipping containers wherein portable jacks are used which are selectively electrically powered utilizing a source of electricity which may include the batteries of a transport vehicle, such as a truck, thus allowing loading, unloading and transferring at substantially any location where power is not otherwise available. 
   It is also an object of the present invention to provide a container handling system which substantially decreases the cost associated with the loading, unloading and/or transferring of international type shipping containers by not only reducing equipment costs associated therewith but also by reducing the amount of manual labor costs, as loading and unloading can be undertaken by a single operator. 

   
     A BRIEF DESCRIPTION OF THE DRAWINGS 
     A better understanding of the invention will be had with reference to the accompanying drawing wherein; 
       FIG. 1  is an illustrational view showing two of the jacks of the present invention positioned adjacent to the front and opposite corners of a conventional shipping container; 
       FIG. 2  is a view similar to  FIG. 1  except showing the two jacks being connected to the corner lock castings at the front corners of the container; 
       FIG. 3  is an illustrational view of the container of  FIG. 1  being elevated by activation of the jacks of the present invention where the jacks are mounted at each of the eight corner castings of the container; 
       FIG. 4A  is a cross sectional view through one of the jacks of the present invention; 
       FIG. 4B  is an enlarged cross sectional view of the drive connector between a motor and a power screw of the invention; 
       FIG. 5A  is an illustrational view of the jacks of the present invention elevating a container relative to a trailer bed; 
       FIG. 5B  is a view of the container of  FIG. 5A  being retained in position above the trailer bed; 
       FIG. 5C  is an illustrational view of the contain of  FIG. 5A  being lowered onto the bed of the trailer; 
       FIG. 5D  is an illustrational view of the container of  FIG. 5A  showing the jacks being raised relative to the trailer after the container has been loaded on the trailer; 
       FIG. 5E  is an illustrational view of the container of  FIG. 5A  showing the jacks removed from the container and showing the container strapped to the trailer; 
       FIG. 5F  is a view showing the jacks stored on the truck of  FIG. 5A  forwardly of the container; 
       FIG. 6A  is a an illustrational view showing a container having a first jack mounted thereto where the container is on the ground preparing to be loaded onto the bed of the trailer; 
       FIG. 6B  shows all jacks mounted to the container awaiting loading on the trailer of  FIG. 6A ; 
       FIG. 6C  is an illustrational view showing the motors of each of the jacks being connected to a source of electrical supply of the truck of  FIG. 6A ; 
       FIG. 6D  is an illustrational view showing the jacks of the present invention elevated to raise the container relative to the trailer of  FIG. 6A ; 
       FIG. 6E  is an illustrational view showing the trailer bed being position beneath the container with the container being lowered by the jacks; 
     FIG.  6 Ff is an illustrational view showing the container secured to the trailer of  FIG. 6A  with the jacks replaced in a storage position on the truck; 
       FIG. 7  is an illustrational view showing how the jacks of the invention may be independently operated to compensate for an unlevel surface; and 
       FIG. 8  is a perspective view of a remote controller utilized to operate the motors of the jacks of the present invention. 
   

   DESCRIPTION OF THE PREFERRED EMBODIMENT 
   With continued reference to the drawing figures, the shipping container handling system or the present invention will be described with respect to the manner in which the invention is used to manipulate conventional shipping containers “C”. Such containers are of predetermined size and configuration and generally are rectangular in cross section. To allow stable stacking and lifting by various loading and off-loading equipment, such conventional containers include corner lock castings “L” at each of the eight corners thereof. Such castings include three openings, one oriented toward the front or rear of the container, one toward the outside of the container and one toward the top or bottom of the container, depending upon the orientation of the casting. This allows the selective insertion of locking devices associated with equipment for manipulating the containers and also allows the containers to be locked to one another in stacked relationship. 
   By way of example only, such containers may vary in size from 8′×8′×8′ to 8′×8′×10′ or 8′×8′×20′ or 8′×8′×30′ or 8′×8′×40′. In addition, containers known in the industry as “High Cube” containers may be of sizes 8′×8′ 9″× substantially any length in size. 
   The present invention utilizes four separate jacks  10  for manipulating a container to either load the container, off-load the container or transfer the container between vehicles, including trucks “T” having trailer beds “B”, as illustrated in the drawing figures. Each jack  10  includes a vertical standard  12  which is formed of generally hollow steel and which is supported by a base plate  13  which steadies the jack relative to a support surface. Generally, the standard  12  will be of a height of which is generally equal to a height of the container “C” as illustrated in drawing  FIG. 1 . 
   With specific reference to  FIGS. 1–4B , the jack standard  12  houses a power screw  14  which is connected at its lower end to a driven bevel gear  15 . Bevel gear  15  is engaged by a connector beveled gear assembly  16  which is driven by an output drive gear  18  connect to a drive shaft  19  of an electric motor  20 . The upper end of the power screw  14  is rotatably mounted within a bearing member  22  secured to a cap plate  23  of the standard  12 . 
   Mounted interiorally of the standard is an elongated traveling nut  25  which is fixedly secured to an inner wall of an upper guide sleeve  26  of the jack. In the preferred embodiments of the invention, as shown in  FIG. 4A , the upper guide sleeve  26  includes concentrically spaced inner and outer portions  27  and  28  which are spaced on opposite sides of the standard  12  such that the upper guide sleeve slides along the standard with the standard being position between the inner and outer portions  27  and  28  of the upper guide sleeve  26 . This reinforces the jack along the upper portion thereof. As the elongated traveling nut  25  is secured to the upper guide sleeve, depending upon the rotational direction of the power screw  14 , the nut will move the upper guide sleeve either upwardly or downwardly relative to the jack standard  12 . 
   The upper guide sleeve  26  carries a housing  32  of an upper attachment member which is securely welded or otherwise secured to the cap plate  23  through which a twist lock  34  is rotatably received. The outer end of the lock includes a lock flange  35  and the opposite end is pivotally connected at  36  to an operating handle  38 . As noted in the drawing figures, the handle  38  extends a substantial distance downwardly along the height of the standard of the jack such that it may be manually engaged at a distance from the lock  34  to allow remote movement of the lock, especially when the housing  32  is elevated, as is illustrated in  FIG. 3  of the drawings. 
   The twist lock  34  is designed to be inserted within one of the openings of one of the corner lock castings “L” associated with the container after which it may be manipulated in such a manner that the flange  35  locks to the casting thus insuring that the attachment member cannot be disengaged without manual manipulation of the lock by operation of the handle  38 . 
   The jack also includes a lower guide sleeve  40  which is configured to surround the jack standard  12  and is slideable with respect thereto. A strut  41  is securely mounted to the lower guide sleeve  40  and extends therefrom and mounts a housing  42  of a lower attachment member which carries a lower twist lock  43  having an outer locking flange  44  associated therewith. An operating handle  45  is provided for manipulating the twist lock  43  relative to housing  42 . The flange  44  of the lock is designed to engaged within a lower corner casting of a container which is vertically aligned with respect to the corner casting in which the upper twist lock is engaged. 
   To stabilize the lower sleeve relative to the upper sleeve, a diagonally extending stabilizing bar or arm  50  is pivotally mounted  51  to the lower housing  42  and pivotally mounted at  52  to the upper guide sleeve spaced below the housing  32 . 
   To facilitate manual handling of each of the jacks  10 , an elongated handle  54  is shown as being secured by connector  55  to the motor housing. Also, a wheel assembly  60  is mounted to the base of the jack. 
   Each motor includes a motor control assembly  56  which is mounted thereto and which can be activated or controlled by a control device  60 , as is shown in drawing  FIG. 8 . Each motor is also connected by a power cord  58  which has a connector (not shown) at its outer end of a type which is suitable to connect to an electrical source of power, such as batteries carried by a vehicle. The battery connection on the vehicle is shown at “V” in  FIGS. 6A–6F . 
   With reference to  FIG. 8 , the remote controller  60  may be used by an operator to control lifting and lowering of the container “C”. The controller includes a four way toggle switch  61 . The toggle switch can be moved such that any one of four jacks  10  can be operated depending upon which corner of the container must be elevated or lowered due to an unlevel terrain on which the jacks are used. 
   A switch  62  is provided for elevating one or more of the jacks and a switch  63  for lowering one or more of the jacks. Switch  64  is an emergency stop and switch  65  is operable to select a particular jack to be operated or to allow all jacks to be operated simultaneously. The controller includes an extendable antenna  66  and is operable by an internal battery (not shown). A battery indicator  66  may also be provided so as to insure that the controller is charged. 
   With specific reference to  FIG. 1 , a pair of jacks  10  are shown as being oriented at opposite corners of the containers “C”. The standard  12  of each jack is shown as being vertically positioned such that the upper and lower attachment housings of each jack are aligned with the lock castings “L” of the container. 
   In  FIG. 2 , the jacks have been moved into position and the twist lock flanges  34  and  43  associated therewith locked into the lock castings of the container. In  FIG. 3 , the jacks have been operated so as to raise both the upper and lower sleeves to elevate the container relative to the ground or other support surface. 
   For illustrational purposes,  FIGS. 5A–5F  show one manner in which a container may be loaded on a transport vehicle such as the truck “T” having a trailer bed “B”. In  FIG. 5A , with four of the jacks  10  mounted at the corners of the container, the jacks are elevated to raise the container above the truck bed. Thereafter, and as is illustrated in  FIG. 5B , the trailer is backed beneath the container and intermediate the jacks  10 . Thereafter, the jacks  10  are connected by way of their power cords  58  to a fixed controller  70  which will operate in the same manner as the remote controller  60 . The controller  70  is connected by a line  72  to a power supply, such as an onboard battery “V” of the vehicle. With the truck positioned with the trailer bed “B” beneath the container “C”, upon activation of the jacks  10  to lower the upper and lower guide sleeves, the container “C” is lowered to the trailer bed as shown and illustrated in  FIG. 5C . Thereafter, the jacks are elevated so as to raise the standard of the jacks relative to the container to the position shown in  FIG. 5D . At this point, the containers may be strapped, as shown at “S”, to the trailer and the jacks  10  removed, as shown in  FIG. 5E . The jacks are designed to be easily stored and carried such as illustrated in the forward portion of the trailer in  FIG. 5F . 
   By way of further illustration of the operative characteristics of the present invention, and with specific reference to  FIGS. 6A–6F , the manner in which a container is elevated from a support surface and thereafter loaded on vehicle is illustrated. 
   In  FIG. 6A  the container “C” is shown as being supported at ground level relative to truck “T” having trailer bed “B”. As shown in  FIG. 6A , one of the jacks  10  is shown as being mounted to the container “C” whereas another jack is shown as being mounted within a storage rack  80  provided on one side of the vehicle to rear of the vehicle cab. To facilitate the storage of the jacks  10 , a double rack, such as shown at  80 , may be provided on opposite sides of and immediately behind the truck cab, as illustrated  FIG. 6B . The truck cab may further be included a folding ramp  85  which may be hinged at  86  so as to dropped to a lower position as shown  FIG. 6B  in order to allow rolling of the jacks  10  from the racks  80 . In this respect, the jacks are supported by a pair of wheels or rollers, as previously described, to facilitate the movement of the jacks into and out of the racks  80  along the ramp  85 . 
   In  FIG. 6C , all of the jacks  10  have been mounted to the container “C” and the container is ready to be raised. The power cords from the motors associated with each of the jacks are connected to the source of power on the vehicle as shown in “V” and, thereafter, the controller, such as the remote controller described at  50 , may be used to extend the upper guide sleeves  26  by driving the power screw  14  to elevate the upper guide sleeves. As the upper guide sleeve moves along the standards  12 , the connector arms  50  will lift the lower guide sleeves  40  relative to the standards  12  until the container is raised to the position shown in  FIG. 6D . Thereafter, the trailer is backed beneath the container “C” and the jacks  10  thereafter activated to lower the container “C” onto the bed of the vehicle. As illustrated in  FIG. 6F , the container is shown as being strapped at “S” to the bed “B” of the vehicle and the jacks  10  stored in the racks  80  associated with the vehicle “T”. 
   With specific reference to  FIG. 7 , there is an illustrational view showing a container being selectively elevated such that the jacks  10  are operated separately to compensate for sloping terrain in order to maintain the container “C” level as it raised or lowered, which is a feature of the present invention. 
   The foregoing description of the preferred embodiment of the invention has been presented to illustrate the principles of the invention and not to limit the invention to the particular embodiment illustrated. It is intended that the scope of the invention be defined by all of the embodiments encompassed within the following claims and their equivalents.

Technology Category: 7