Patent Document

This application is a continuation-in-part of U.S. patent application Ser. No. 09/425,328, filed Oct. 22, 1999, now U.S. Pat. No. 6,250,223, which is hereby incorporated-by-reference herein. 
    
    
     BACKGROUND OF THE INVENTION 
     1. Field of the Invention 
     The present invention relates generally to printing presses and more particularly to a method and device for removing a tubular blanket or tubular plate from a respective printing press cylinder. 
     2. Background Information 
     U.S. Pat. No. 5,429,048 to Gaffney et al. discloses an offset lithographic printing press in which a web of material to be printed passes through a series of print units. Each of the print units has a plate cylinder, a blanket cylinder and an impression cylinder, which may be a second blanket cylinder. A flat printing plate containing an image may be fastened to the plate cylinder. A gapless tubular-shaped blanket may be fastened to the blanket cylinder. A frame of the printing unit supports the plate and blanket cylinders. A portion of the frame adjacent one axial end of the blanket cylinder is moveable in order to provide an opening in the frame so as to provide access to one end of the blanket cylinder. The tubular printing blanket, which is replaceable, may be moved axially through the opening in the frame. U.S. Pat. No. 5,429,048 also discloses that the blanket cylinder interior has passages for communicating air to the outer peripheral surface of the blanket cylinder. Air pressure applied to the interior of the blanket cylinder is thus communicated to the interior of the blanket to expand the blanket as the blanket is inserted onto the blanket cylinder. After the blanket is placed over the blanket cylinder, the air pressure may be removed. The blanket then contracts around the blanket cylinder and tightly engages and grips the blanket cylinder. To remove the blanket, air pressure is again applied to enable the blanket to be manually moved off the blanket cylinder. 
     A problem with the above-mentioned printing press is that the inner surface of the blanket, or the outer surface of the blanket cylinder may become contaminated. For example, sticky substances such as printing inks inadvertently may become attached to the inner surface of the blanket. When an operator attempts to remove the blanket from the blanket cylinder by providing air pressure to the inner surface of the blanket and sliding the blanket off axially, the sticky substances may prevent easy removal. Likewise, manufacturing imperfections or environmental conditions such as humidity and temperature can cause the blanket to be difficult to remove. 
     U.S. Pat. No. 4,913,048 to Tittgemeyer discloses a printing press with a sleeve-shaped gapless printing form or plate which may contain an image. This sleeve-shaped printing form is axially removable over the plate cylinder. The sleeve-shaped printing form may be fastened to the plate cylinder by expanding the form with pressure from a pressure medium. The sleeve-shaped printing form is then moved manually over the plate cylinder and allowed to relax. 
     This type of printing press with axially removable printing forms may suffer from the same problems as that disclosed in U.S. Pat. No. 5,429,048. 
     BRIEF SUMMARY OF THE INVENTION 
     An object of the present invention is to provide a device to aid in the axial removal of blankets or other types of printing sleeves. An additional or alternative object is to provide a method for axially removing blankets or other types of printing sleeves. 
     The present invention provides a printing sleeve removal device to aid in removing of a printing sleeve. 
     In one embodiment, the present invention provides a printing sleeve removal device having a first jaw arm and a second jaw arm pivotable with respect to the second jaw arm, the first and second jaw arms having ends forming a jaw to engage a printing sleeve. 
     Advantageously, the device may be insertable through an opening in the printing press so that an operator can use the device to remove the printing sleeve. This aids in quick and simple application of the device and permits an operator to remove a blanket or other type of printing sleeve. 
     The ends advantageously may be provided with gripping pads to aid in friction. 
     In one embodiment, the jaws may be tightened by moving two handles of the arm toward each other, the handles being on the jaw arms opposite the ends. This embodiment creates a simple and convenient mechanical sleeve removal device. 
     In another embodiment of the present device, the jaws may be tightened with the aid of a motor, preferably by rotating a toothed gear which forces the jaw shut. 
     The present invention is particularly applicable to axially removable blankets of the type described in U.S. Pat. Nos. 5,429,048 and 5,323,702, which are hereby incorporated by reference herein. The compressibility of the outer layer of the blanket provides a firm grip on the blanket for the device, without necessarily squeezing the innermost tube of the blanket, which could create disadvantageous friction between the innermost tube and the blanket cylinder. This friction could make removable of the blanket more difficult. It may be desirable to have the printing sleeve removal device clamp and pull on the sleeve as opposed to the rubber blanket on the sleeve in order to not damage the blanket surface or to get at a slightly smaller diameter. 
     Preferably, the jaw engages the outer surface of the printing sleeve. An alternative is to have the printing sleeve tube extend past the cylinder body end and have the jaw expand inside the tube to create the frictional force on the inside of the tube and then remove accordingly. 
     In another embodiment, the present invention provides a printing sleeve removal device operating on a gear side of the printing sleeve, the removal device including a clamp for engaging the gear side of the printing sleeve and an actuator connected to the clamp to move the clamp and the printing sleeve axially away from the gear side. 
     The present device also may be used with other types printing sleeves, such as the tubular printing forms described in U.S. Pat. No. 4,913,048, which is also hereby incorporated by reference herein. 
     In yet another embodiment, the present invention provides a printing sleeve removal device comprising at least one band for wrapping around at least part of a printing sleeve and a tightening device connected to at least one band for tightening at least one band. 
     Advantageously, at least one band of the printing sleeve removal device includes a first semicircular band and a second semicircular band. More than one band and/or tightening device can be included to provide balanced pulling force on the printing sleeve. This would in turn minimize any tendency to bind as the printing sleeve is removed. These bands may be connected at one end by the tightening device and at their other ends by a second tightening device, so that the removal device is in a circular shape which can be placed axially over the printing sleeve. This form aids in quick and simple application of the device and permits an operator to remove a blanket or other type of printing sleeve. 
     Each tightening device may comprise a first side plate and a second side plate, the two side plates supporting a first pin and a second pin. The pins preferably are non-rotatably fixed to the side plates, and one of the first pin and the second pin is attached to an actuating rod. One end of the first band is attached rotatably to the first pin and an end of the second band is attached rotatably to the second pin. 
     By twisting a handle on the actuating rod of at least one of the tightening devices, the tightening device twists so the effective diameter of the circle formed by the first and second semicircular bands is reduced. Preferably two tightening devices are actuated to reduce the effective diameter. As a result, when the removal device is placed over a printing sleeve and the tightening devices are actuated, the sleeve may be firmly grasped and axially removed. 
     The embodiments of the present invention form an effective way for removing printing sleeves. The sleeve may be grasped more firmly than by hand. 
     A lip or slightly larger diameter may be located on the end of the printing sleeve. This lip allows the sleeve removal device to reduce diameter and pull directly on the lip as opposed to relying on frictional clamping force. 
     The present invention also provides a method for axially removing a printing sleeve comprising placing a sleeve removal device over the printing sleeve, tightening the sleeve removal device so as to grasp the sleeve, and axially pulling on the removal device so as to axially remove the printing sleeve. This method provides a safe and effective way to remove printing sleeves. 
     Advantageously, the above method further includes providing air pressure to an inner surface of the printing sleeve. Moreover, the above method preferably is used with a sleeve which is a blanket in an offset printing unit. The tightening step then may include tightening the sleeve removal device so as to compress a compressible layer of the blanket. An inner tube of the sleeve thus advantageously may remain unaffected by the removal device. 
     The present device need not be used for every blanket removal. A press operator may first attempt to remove a blanket manually, and determine if the blanket sticks. If so, the operator utilizes the removal device. The present invention therefore also advantageously includes a method of axial removal of a printing sleeve comprising attempting to manually remove a printing sleeve axially, determining that the sleeve cannot be manually removed, placing a sleeve removal device over the printing sleeve, tightening the sleeve removal device so as to grasp the sleeve, and axially pulling on the removal device so as to axially remove the printing sleeve 
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS 
     The present invention is described below by reference to the following drawings,in which: 
     FIG. 1 shows a side view of a print unit of a vertical offset web printing press; 
     FIG. 2 shows perspective view of a first embodiment of the removal device of the present invention; 
     FIG. 3 shows a schematic side view of the placing of the removal device of FIG. 2 over a printing sleeve before tightening; 
     FIG. 4 shows schematic side view of the tightened state of the removal device of FIG. 2 over the printing sleeve; 
     FIG. 5 shows a schematic side view of tightening device of the removal device of FIG. 2; 
     FIG. 6 shows a cross-sectional view of an alternate embodiment of the present invention; 
     FIG. 7 shows another alternate embodiment of the present invention; 
     FIG. 8 shows yet another alternate embodiment of the present invention; 
     FIG. 9 shows an alternate gripping pad for possible use with the embodiments of FIGS.  7  and  8 ;. 
     FIG. 10 shows schematically the embodiments of FIGS. 7 and 8 gripping a printing tube; 
     FIG. 11 shows further embodiment of the present invention; 
     FIG. 12 shows the embodiment of FIG. 11 in a second position; 
     FIG. 13 shows the embodiment of FIG. 11 in a third position; 
     FIG. 14 shows a view of the embodiment of FIG.  11  through section A—A in FIG.  11 . 
    
    
     DETAILED DESCRIPTION 
     FIG. 1 shows in side view a print unit I of a vertical lithographic offset web printing press. Schematically depicted is a left plate cylinder  2 , a left blanket cylinder  3 , a right blanket cylinder  4  and a right plate cylinder  5 . On the left blanket cylinder  3  is an axially removable blanket  13 , which can placed on blanket cylinder  3  in the manner described in U.S. Pat. No. 5,429,048. Right blanket cylinder  4  likewise has an other axially removable blanket  14 . During a print operation of print unit  1 , a web of material, such as paper, passes through a nip formed between blanket  13  and right blanket  14 . A door  8  or two doors, shown schematically in an open position, can open in the side of a frame  9 , so as to form an opening to permit the axial removal of blankets  13  and  14 . Blankets  13  and  14  however may become sticky or difficult to remove, from imperfections in manufacture, from contamination or even from environmental conditions such as humidity or temperature. It is noted that the blanket cylinders  3  and  4  can be moved so that each is free from contact with any other cylinders. 
     FIG. 2 shows a printing sleeve removal device  20  of the present invention to aid in removing printing sleeves such as blankets  13  and  14  when stuck. The embodiment of FIG. 2 includes a first band  22  and a second band  24 . The bands preferably are one inch wide and made of  16  gauge steel or other metal. The bands are connected at a first end by a first tightening device  26  and at their other ends by a second tightening device  28 . 
     First tightening device  26  includes a first side plate  32  and a second side plate  34 . A first pin  36  and a second pin  38  are non-rotatably fixed between side plate  32  and side plate  34 . An actuating rod  39  is connected to or an integral extension of second pin  38 . The pins preferably are 0.188 inch in diameter, and the rod has a 0.313 diameter, and may be made of a metal such as steel. The side plates also preferably are made of metal such as steel. The rod is preferably about 15 inches in length. Attached fixedly at another end of the rod  39  is a handle  37 . 
     Similar to tightening device  26 , tightening device  28  has a first side plate  42  and a second side plate  44 , a first fixed pin  46  and a second fixed pin  48 . An actuating rod  49  is attached or integral with first fixed pin  46  and has a handle  47  at the other end. 
     The removal device  20  forms an effective diameter d when tightening devices  26  and  28  are tightened which matches or is slightly smaller than the outer diameter of the sleeve to be removed. For example the effective diameter may be 7.02 inches to remove a compressible blanket, which has an outer diameter slightly larger than 7.02 inches. 
     FIG. 3 shows a schematic side view of the removal device  20  of FIG. 2 in a non-tightened position being placed axially over the blanket  14  of FIG.  1 . The blanket may have a compressible layer  64  and an inner tube  54 . Compressible layer  64  may be a composite of multiple layers which may include an incompressible material such as rubber without significant voids, and a layer of compressible material such as rubber with voids. The device  20  is placed over blanket  14  by an operator. 
     FIG. 4 shows a schematic side view of the removal device  20  tightened about blanket  14 . The first and second tightening devices  26  and  28  are actuated by an operator twisting the handles  37  and  47  of FIG. 2 in the direction of arrows  66  and  68 , i.e. clockwise. As shown in FIG. 5, the first band  22  is wrapped around the second pin  38  and is rotatably movable about the pin  38 . The second band  24  is also rotatably moveable about second pin  36 . Thus the twisting in the clockwise direction of the handle  37  (FIG.  2 ), which is fixed in relation to the pins and the side plates, causes the tightening device  26  to move from the position shown in FIG. 3 to the position shown in FIG.  4 . The effective diameter of the removal device  20  thus is reduced and bands  22  and  24  tighten about the blanket  14 . The compressible layer  64  is squeezed, and thus the blanket may be pulled out axially by the operator through the opening  10  shown in FIG.  1 . It is noted that the tightening devices  26 ,  28  could rotate even further in the clockwise direction as desired by the operated to provide and even tighter squeeze by the removal device  20 . 
     FIG. 6 shows an alternate embodiment of the present invention. A plurality of bands  80  are spaced apart circumferentially about a base ring  82 . Each band  80  has an associated spring  81 , which forces bands  80  against a slide ring  84 . The base ring has pulling rings  86  to pull the base ring toward a press operator. The alternate embodiment functions so that an operator places the bands over the sleeve  14  or blanket and then moves the slide ring  84  or tightening device toward sleeve  14 , which has a centerline  88 . The bands are thus forced against sleeve  14  and grip sleeve  14 . Sleeve  14  may then be removed by the operator by pulling with at least one hand at a pulling ring  86 . 
     While the first embodiment has been described with reference to a two band structure, it is also possible that a single band be used. A printing or print sleeve as used herein may be any type of tube used in a printing press, such as a gapless printing plate or form, or a printing blanket. Moreover, “band” as defined herein can include any elongated structure with any type of cross-sectioned shape, including a rectangular cross-section as described above or a circular cross-section, i.e. cable-like. 
     FIG. 7 shows a further embodiment of the present invention: a printing sleeve removal device  100 . A first jaw arm  101  has a first end  110  and a second end  112 . At first end  110  is a gripping pad  114 , having for example a rough inner surface  115 . A second jaw arm  102  is integral with a base  103 , and has a first end  120 , which also has a gripping pad  124  with a friction surface  125 . Second end  112  of first jaw arm  101  is fixedly connected by a pin  113  to a gear  134 . Pin  113  is rotating supported in base  103 . A drive gear  115 , also rotating supported in base  103 , meshes with gear  134  and is connected for example to an electric motor for driving drive gear  115  in known fashion. 
     The rotation of gear  115  can thus cause gear  134  to open or close arm  101  with respect to arm  102 . 
     To remove a printing sleeve the jaw arms  101 ,  102  are inserted about the printing sleeve, for example manually by a press operator through an opening in a work side of the print unit. 
     As shown in FIG. 10, the two ends  110  and  120  of jaw arms  101 ,  102  respectively, preferably but not necessarily may be curved to match a size of a blanket or printing sleeve  14 . The operator can then activate the drive motor, so that pads  114  and  124  grasp the blanket  14  through a counterclockwise action of drive gear  115 , which causes a clockwise rotation of gear  134  and arm  101  about an axis of pin  113 . 
     Alternatively, the printing sleeve removal device as shown in FIG. 7 could be robotically controlled rather than operated by a press operator. 
     FIG. 9 shows an alternate pad  414  with teeth  415  which could replace pads  114  and  124 . The teeth provide extra gripping and may be especially advantageous for use with blankets, as the teeth can penetrate a rubber layer, and be made for example of a hard elastomeric or metal material. 
     FIG. 8 shows another embodiment of a printing sleeve removal device  200  with a first jaw arm  201  rotatable about a pin  213  with a second jaw arm  202 . Handles  212  and  222  at respective ends of jaw arms  202 ,  201  can be gripped by an operator and used to close the jaw at the end of the printing sleeve removal device so as to aid in removing a printing sleeve. Pads  214  and  224  may be provided and may be similar to the pads  114 ,  124  shown in FIG.  10 . 
     FIG. 11 shows a gear side printing sleeve removal device  300  which may be used in conjunction with the embodiments described in the previous figures, or may be used alone to aid a press operator in removing a printing sleeve. Print unit  1  includes a gear side frame  301  on which a blanket cylinder  4  is supported in cantilevered fashion. On the outer surface of blanket cylinder  4  is a blanket  14  having an inner sleeve  54  on which is a compressible layer  64 . Blanket cylinder  4  may be driven by a drive shaft  6  connected to gearing  16 . 
     Gear side removal device  300  includes a guide pipe  306  which is fixed to frame  301  and surrounds drive shaft  6 . Drive shaft  6  is free to rotate within guide pipe  306 , either through no contact or a bearing arrangement. Slidingly arranged on guide pipe  306  is an actuating disk  307  which can be moved back and forth along guide pipe  306  by one or more pneumatic cylinders  308 . Movable radially with respect to actuating disk  307  are two jaw arms  302  and  303 . Jaw arms  302  and  303  move radially with respect to the actuating disk  307  by virtue of cams  309 ,  310 , respectively, located on guide pipe  306 . 
     FIG. 14 shows a view of FIG.  11  through section A-A of FIG. 11, and shows drive shaft  6  located within guide pipe  306 , which is fixed. Actuating disk  307  slides along guide pipe  306  by sections  311 ,  312  which are integral or fixed with actuating disk  307 . Pneumatic cylinder  308  can act on one of these sections  311 ,  312  to slide the disk  307 . Sections  311 , 312  may have bearings to aid in reducing friction along pipe  306 . 
     Fixed to the outside of pipe  306  are cams  309 ,  310 , which as shown in FIG. 11 slope downward as the pipe  306  nears blanket cylinder  4 . Arms  302  and  303  are forced against cams  309 ,  310 , respectively, by springs  313 ,  314 . Arms  302 ,  303  may also have bearings to aid in reducing friction. 
     As shown in FIG. 12, as the cylinder  308  moves the disk  307  towards blanket cylinder  4 , the arms  302 ,  303  move radially inwardly with respect to disk  307  by virtue of the radially inward sloping of cams  309 , 310 . Arms  302 , 303  thus firmly grasp the blanket  14 . 
     As shown in FIG. 13, the blanket  14  is then moved off cylinder  4  as the disk  307  is moved further. Cams  309 , 310  can slope upward at locations  329 , 330 , as shown in FIG. 12, so that arms  302 ,  303  move upwardly and release the blanket  14 . The blanket can then be removed by an operator, either by hand or though use of one of the operator-side tools described in the other embodiments of the present invention. 
     While the present embodiments have been described in connection with grasping an outside of the printing sleeve, embodiments in which the inside of the printing sleeve is forced outwardly may also be within the scope of the present invention as claimed.

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