Patent Document

CLAIM OF PRIORITY 
       [0001]    The present application claims priority from Japanese patent application serial no. 2007-111617, filed on Apr. 20, 2007, the content of which is hereby incorporated by reference into this application. 
       BACKGROUND OF THE INVENTION 
       [0002]    The invention relates to a semiconductor optical receiver device, a optical receiver module and a method for manufacturing semiconductor optical receiver device, specifically, pertaining to the semiconductor optical receiver device that is particularly provided with a buried mesa-structure and whose response speed improves, the optical receiver module and the method of producing such semiconductor optical receiver device. 
         [0003]    The production steps of a backside-illuminated type Avalanche Photo Diode (APD) are disclosed in FIGS. 1 through 9 of Japanese Patent Application Laid-open No. 2004-179404. In turn, in  FIGS. 11 through 18 , the production steps of a surface-illuminated type APD are disclosed. To note, the surface-illuminated type APD shown in  FIG. 18  adopts a p-type ring electrode while a contact portion (through hole) with the p-type electrode of the backside-illuminated type APD shown in  FIG. 9  is not of ring shape. However, even with such backside-illuminated type APD as mentioned above, nowadays, it is general to form the through hole of the passivation layer in contact with the p-type electrode into an annular shape and form a mirror inside the through hole, which mirror is formed by the passivation layer inside the through hole in contact with the metallized electrode, so that light reflected from the mirror can be reabsorbed. 
         [0004]    Further, a basic technology of APD provided with a field control layer is disclosed in Japanese Patent Application Laid-open No. 2002-324911. 
         [0005]    According to either the backside-illuminated type APD or the surface-illuminated type APD disclosed in the above prior arts, the outer diameter of the mirror or the diameter of the light receiving portion thereof is smaller than the diameter of the inner first mesa. On the other hand, it is necessary to reduce parasitic capacitance in order to improve on the response speed of the APD. In order to reduce the parasitic capacitance, it is required to reduce the diameter of the first mesa. However, the reduction of the outer diameter of the backside-illuminated type APD mirror or the diameter of the light receiving portion of the surface-illuminated type APD causes the light receiving sensitivity of the photodiode or the optical coupling tolerance with optical fibers to deteriorate. 
       SUMMARY OF THE INVENTION 
       [0006]    The present invention is to reduce the parasitic capacitance without deteriorating the light receiving sensitivity of the photodiode and reducing the diameter of the light receiving portion thereof. 
         [0007]    This object is achieved by a semiconductor optical receiver device in which a mesa comprising a plurality of semiconductor crystal layers formed on a semiconductor substrate including a pn junction having a first conductive semiconductor crystal layer and a second conductive semiconductor crystal layer and including a first contact layer on the semiconductor substrate, and a plurality of electrodes to apply electric field to the pn junction are coupled on the semiconductor substrate, wherein a second contact layer is formed on a buried layer in which the mesa is buried and the electric field is applied to the pn junction through the first and second contact layers. 
         [0008]    This object is also achieved by a semiconductor optical receiver device wherein a mesa comprising a plurality of semiconductor crystal layers formed on a semiconductor substrate including a pn junction having a first conductive semiconductor crystal layer and a second conductive semiconductor crystal layer is formed and an electrode disposed with regard to the mesa and an electrode disposed with respect to the semiconductor substrate to apply electric field to the pn junction are coupled on the semiconductor substrate, a contact portion of the electrode disposed with regard to the mesa has an annular shape, and an inner diameter of the mesa being larger than or equal to an outer diameter of the mesa. 
         [0009]    This object is further achieved by a method for manufacturing a semiconductor optical receiver device, the method including the steps of: forming a mesa comprising a plurality of semiconductor crystal layers formed on a semiconductor substrate including a pn junction having a first conductive semiconductor crystal layer and a second conductive semiconductor crystal layer, and including a first contact layer on the semiconductor substrate; forming a buried layer in which the mesa is buried; forming a second contact layer coupled to the first contact layer on the buried layer; and forming an electrode layer coupled to the second contact layer. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0010]    Preferred embodiments of the present invention will now be described in conjunction with the accompanying drawings, in which: 
           [0011]      FIG. 1  is a sectional view of the periphery of the second mesa of the backside-illuminated type APD; 
           [0012]      FIG. 2  is a block diagram of the optical receiver module; and 
           [0013]      FIG. 3  is a sectional view of the periphery of the second mesa of the surface-illuminated type APD. 
       
    
    
     DESCRIPTION OF THE PREFERRED EMBODIMENTS 
       [0014]    Hereinafter, the modes for carrying out the invention are exemplified in the following preferred embodiments with reference to the accompanying drawings, in which the same reference numerals indicate the identical parts, the same explanation for which is omitted to avoid redundancy. 
       First Embodiment 
       [0015]    The present embodiment is explained with reference to  FIGS. 1 and 2  respectively showing a sectional view of the periphery of the second mesa of the backside-illuminated type APD and a block diagram of the optical receiver module according to the invention. 
         [0016]    With reference to  FIG. 1 , the structure and production steps of the backside-illuminated type APD are explained. To note,  FIGS. 1 and 3  (described later) show the sectional view of the principal parts of the finished APD, with reference to which the person in the art could understand the productions steps thereof. 
         [0017]    As shown in  FIG. 1 , on an n-type InP substrate  101  whose impurity concentration amounts to 1×10 18 /cm 3 , such layers are formed by means of Molecular Beam Epitaxy (MBE) as an n-type InAlAs buffer layer  103  whose impurity concentration amounts to 2×10 18 /cm 3  and whose thickness amounts to 0.7 μm, an n-type InAlAs multiplication layer  104  whose impurity concentration amounts to 5×10 14 /cm 3  and whose thickness amounts to 0.2 μm, a p-type InAlAs/p-type InGaAs/p-type InAlAs field control layer  105  whose impurity concentration amounts to 1×10 18 /cm 3  and whose respective thickness amounts to 0.02 μm, a p-type InGaAs absorption layer  106  whose impurity concentration amounts to 1×10 15 /cm 3  and whose thickness amounts to 1.2 μm, a p-type InAlGaAs cap layer  107  whose impurity concentration amounts to 5×10 17 /cm 3  and whose thickness amounts to 1.0 μm and a p-type InGaAs contact layer  108  whose impurity concentration amounts to 5×10 19 /cm 3  and whose thickness amounts to 0.1 μm. 
         [0018]    After the formation of a circular hard mask, the contact layer  108 , the cap layer  107 , the absorption layer  106  and the field control layer  105  are etched with a phosphoric acid based etching liquid. The etching operation comes to a halt in the middle of the field control layer  105  in order to prevent a pn junction (or an interface between the field control layer  105  and the multiplication layer  104  below the same) from being exposed. With the production steps up to here completed, a first mesa  110  is formed on the substrate  101 . 
         [0019]    Then, by means of Metal Organic Vaporphase Epitaxy (MOVPE), a buried layer  111  whose impurity concentration amounts to 1×10 15 /cm 3  and whose thickness amounts to 1.6 μm and that is made from a p-type InP crystal, is grown on the substrate  101  on the periphery of the first mesa  110 . A p-type InGaAs contact layer  108   a  whose impurity concentration amounts to 5×10 19 /cm 3  and whose thickness amounts to 0.1 μm is formed again on the buried layer  111  with the hard mask removed, which contact layer  108   a  is integrally coupled to the contact layer  108 . 
         [0020]    Subsequently, a photo-resist having a circular planar pattern whose diameter is larger than that of the first mesa  110  is formed on the contact layer  108   a , with which photo-resist acted as a mask the contact layer  108   a , the buried layer  111 , the field control layer  105 , the multiplication layer  104 , the buffer layer  103  and the substrate  101  surface are etched with a Br based etching liquid. 
         [0021]    With the production steps up to here completed, a second mesa  120  is formed on the substrate  101  on the periphery of the first mesa  110 . The second mesa  120  has a concentric planar pattern with regard to the first mesa  110 . 
         [0022]    With the photo-resist removed, the whole surface of the substrate  101  is coated with an insulating protective film, which film is formed by depositing a SiN film  113  whose thickness amounts to 0.2 μm and a SiO 2  film  114  whose thickness amounts to 0.3 μm thereon. 
         [0023]    After a part (through hole) of the contact layer  108   a  and an unshown part of the substrate  101  are exposed with the protective film subjected to the photolithographic process, a p-type electrode  115  to be coupled to the contact layer  108   a  and an unshown n-type electrode to be coupled to the substrate  101  are formed. The electrodes are formed by patterning with the photolithographic process a Ti/Pt/Au film that is deposited on the substrate by evaporation method and whose thickness amounts to 0.5 μm, which film components are slashed in between them hereby to indicate the component on the left side slash is nearest to the substrate and that on the right side slash is farthest therefrom. To note, the through hole formed on the contact layer  108   a  has a ring shape comprising two concentric circles. It is arranged hereby that the diameter of the first mesa  110  is equal to or smaller than that of the inner concentric circle. As a result of it, looking inside the inner concentric circle, a mirror is made up of with the transparent protective films  113  and  114  as well as the Ti/Pt/Au metallized film formed on the contact layer  108 . 
         [0024]    The backside-illuminated type APD  200  as shown in  FIG. 1  is arranged such that the light entered from the backside surface thereof is reflected by the mirror and passed bi-directionally through the absorption layer  106  so as to generate carrier, and the multiplication layer is provided to multiply carrier as well as parasitic capacitance is reduced by making the diameter of the first mesa smaller, so that it is provided with higher light receiving sensitivity and excellent in response speed. 
         [0025]    The optical receiver module  300  as shown in  FIG. 2  comprises a backside-illuminated type APD  200  and a Trans Impedance Amplifier (TIA)  330  provided with a limit amplifier  333 . Besides the limit amplifier  333 , this TIA  330  comprises a pre-amplifier  331  and a feedback resistance  332 , which TIA  330  is a negative feedback amplifier to convert input current into output voltage. The optical receiver module  300  is arranged such that it receives light signals as shown in the drawing with an arrow at the backside-illuminated type APD  200  and those signals are output as electrical signals from an OUT  1  terminal  310  that is a positive-phase terminal of the TIA  330  and from an OUT  2  terminal  320  that is a negative-phase terminal thereof. 
         [0026]    As the light receiving portion of the backside-illuminated type APD  200  incorporated in the optical receiver module  300  is comparatively larger in diameter, it enables the latter to be combined with a pre-amplifier of smaller capacitance and lower input impedance, which enhances high-frequency response speed. Further, the module  300  facilitates optical axis alignment and results in lower production cost and higher yield especially in such high-speed optical communication field as 2.5 Gbits/s or more. 
         [0027]    According to the above embodiment, the through hole in contact with the metallized electrode is formed outside the first mesa, so that the smallest diameter of the first mesa can be achieved that meets the requirements for the light receiving sensitivity and the diameter of the light receiving portion of the APD, with the result that parasitic capacitance reduces so as to enhance response speed. The mirror covers the whole upper space over the first mesa, so that the planar distribution of the light receiving sensitivity becomes uniform so as to facilitate the coupling with the optical fibers. 
       Second Embodiment 
       [0028]    With reference to  FIG. 3 , the present embodiment is explained below.  FIG. 3  shows a sectional view of the periphery of the second mesa of the surface-illuminated type APD. In conjunction with  FIG. 3 , the structure and production steps of the surface-illuminated type APD are explained. 
         [0029]    As shown in  FIG. 3 , on an n-type InP substrate  101  whose impurity concentration amounts to 1×10 18 /cm 3 , such layers are formed by means of MBE as an n-type InAlAs buffer layer  103  whose impurity concentration amounts to 2×10 18 /cm 3  and whose thickness amounts to 0.7 μm, an n-type InAlAs multiplication layer  104  whose impurity concentration amounts to 5×10 14 /cm 3  and whose thickness amounts to 0.2 μm, a p-type InAlAs/p-type InGaAs/p-type InAlAs field control layer  105  whose impurity concentration amounts to 1×10 18 /cm 3  and whose respective thickness amounts to 0.02 μm, a p-type InGaAs absorption layer  106  whose impurity concentration amounts to 1×10 15 /cm 3  and whose thickness amounts to 1.4 μm, a p-type InAlGaAs cap layer  107  whose impurity concentration amounts to 5×10 17 /cm 3  and whose thickness amounts to 1.0 μm and a p-type InGaAs contact layer  108  whose impurity concentration amounts to 5×10 19 /cm 3  and whose thickness amounts to 0.1 μm. 
         [0030]    After the formation of a circular hard mask, the contact layer  108 , the cap layer  107 , the absorption layer  106  and the field control layer  105  are etched with a phosphoric acid based etching liquid. The etching operation comes to a halt in the middle of the field control layer  105  in order to prevent a pn junction from being exposed. With the production steps up to here completed, a first mesa  110  is formed on the substrate  101 . 
         [0031]    Then, by means of Metal Organic Vaporphase Epitaxy, a buried layer  111  whose impurity concentration amounts to 1×10 15 /cm 3  and whose thickness amounts to 1.6 μm and that is made from a p-type InP crystal, is grown on the substrate  101  on the periphery of the first mesa  110 . A p-type InGaAs contact layer  108   a  whose impurity concentration amounts to 5×10 19 /cm 3  and whose thickness amounts to 0.1 μm is formed again on the buried layer  111  with the hard mask removed, which contact layer  108   a  is integrally coupled to the contact layer  108 . To note, the thickness of the absorption layer  106  according to the first embodiment amounts to 1.2 μm while that amounts to 1.4 μm according to the present embodiment. On the other hand, the thickness of the buried layer  111  according to the present embodiment is the same as that of the first embodiment or 1.6 μm. Optimization is must for the thickness of the buried layer  111 , as the lateral side surfaces of the first mesa  110  are not buried to the top ends by the same if it is too thin while it protrusively heaps up if it is too thick. The inventors and the concerned experimentally do not find that applying the same thickness of the buried layer  111  as the first embodiment to the present embodiment causes any problem. 
         [0032]    Subsequently, a photo-resist having a circular planar pattern whose diameter is larger than that of the first mesa  110  is formed on the contact layer  108 , with which photo-resist acting as a mask the contact layer  108   a , the buried layer  111 , the field control layer  105 , the multiplication layer  104 , the buffer layer  103  and the substrate  101  surface are etched with a Br based etching liquid. 
         [0033]    With the production steps up to here completed, a second mesa  120  is formed on the substrate  101  on the periphery of the first mesa  110 . The second mesa  120  has a concentric planar pattern with regard to the first mesa  110 . 
         [0034]    With the photo-resist removed, the whole surface of the substrate  101  is coated with an insulating protective film, which film is formed by depositing a SiN film  113  whose thickness amounts to 0.2 μm and a SiO 2  film  114  whose thickness amounts to 0.3 μm thereon. 
         [0035]    After a part (through hole) of the contact layer  108   a  and an unshown part of the substrate  101  are exposed with the protective film subjected to the photolithographic process. To note, the through hole formed on the contact layer  108   a  has a ring shape comprising two concentric circles. It is arranged hereby that the diameter of the first mesa  110  is equal to or smaller than that of the inner concentric circle. The SiO 2  film  114  coated on the inside of the through hole formed on the contact layer  108   a  is etched again with the photolithographic process. As a result of it, the SiN film  113  remained on the inside of the through hole acts as an anti-reflective film. 
         [0036]    Subsequently, a p-type electrode  115  to be coupled to the contact layer  108   a  and an unshown n-type electrode to be coupled to the substrate  101  are formed, which electrodes are formed by patterning a Ti/Pt/Au film that is deposited on the substrate by evaporation method and whose thickness amounts to 0.5 μm with the photolithographic process. To note, the p-type electrode  115  has a ring shape, the inside of which corresponds to a light receiving portion.  FIG. 3  shows only a sectional view of the electrode. 
         [0037]    The surface-illuminated type APD  200 A as shown in  FIG. 3  is arranged such that the light entered from the surface is unidirectionally passed through the absorption layer  106  that is thicker than that of the first embodiment so as to generate carrier and the multiplication layer is provided to multiply carrier as well as parasitic capacitance is reduced, so that it enhances light receiving sensitivity and response speed. 
         [0038]    With the surface-illuminated type APD  200 A as shown in  FIG. 3  incorporated in the optical receiver module  300  as shown in  FIG. 2 , it enables the latter to be combined with a pre-amplifier of smaller capacitance and lower input impedance, which enhances high-frequency response speed. Further, the module  300  facilitates optical axis alignment and results in lower production cost and higher yield especially in such high-speed optical communication field as 2.5 Gbits/s or more. 
         [0039]    According to the above embodiment, a ring-like electrode is formed outside the first mesa, so that the smallest diameter of the first mesa can be achieved that meets the requirements for the diameter of the light receiving portion of the APD, with the result that parasitic capacitance reduces so as to enhance response speed. 
         [0040]    According to the invention, it enables parasitic capacitance to reduce without deteriorating the light receiving sensitivity of the APD and reducing the diameter of the receiving portion thereof.

Technology Category: 5