Patent Document

CROSS-REFERENCE TO RELATED APPLICATIONS  
         [0001]    (Not applicable)  
         STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT  
         [0002]    (Not applicable)  
         BACKGROUND OF THE INVENTION  
         [0003]    This instant invention relates to the methods of off-loading shrimp and other small crustaceans from the holds and storage bins of trawlers and other fishing vessels. At this time at many locations along the gulf coast of the United States and other coastal areas of the world where shrimp, mullet, and other small size sea food catches are off-loaded from the holds and bins of fishing trawlers and other fishing vessels, a slow hand labor process is utilized wherein men with shovels of various configurations load the catch onto portable conveyer belts, or into buckets or nets to be lifted up onto the dock for weighing and processing.  
           [0004]    This instant invention seeks to remedy the present costly and slow, semi-manual, labor-intensive, sea food damaging method of off loading small size seafood catches by adapting modern very high volume vacuum technology to vacuuming the catch from the holds or other storage areas of ships and boats into a specially designed vacuum cyclone seafood collection retainer. The vacuumed catch will enter the cyclone retainer at a minimal angle to the inside circular sidewall through a uniquely designed internally smooth vacuum inlet port with no internal ridges or rings in order to minimize damage to the catch in the vacuum process.  
           [0005]    Vacuum cyclones have been designed for many purposes but none to date have been designed to off-load small size seafood catches to a dock causing minimal damage to the product in the process.  
           [0006]    An example of a specific use of a cyclone is shown in U.S. Pat. No. 6,506,311 issued Jan. 14, 2003 to Richard DeGarmo et al. DeGarmo discloses a cyclone, fed wet material by an auger-blower system that separates the wet material into a substantially wet and a substantially solid portion.  
           [0007]    A second example is a polycyclonic vacuum collector for non-stop environmental remediation as disclosed in U.S. Pat. No. 6,471,751 issued on Oct. 29, 2002 to Stavros Semanderes et al. Semanderes discloses a vacuum collector comprised of a first and a second drum in series. Vacuum producing motors mounted atop the second drum pull contaminant laden air through the first drum where the majority of contaminants are deposited, thence into the second drum where more contaminants are deposited, and then through HEPA filters and out through the vacuum-producing motors.  
           [0008]    In U.S. Pat. No. 6,491,875 issued to Paolo Palmas on Dec. 10, 2002, Palmas discloses a single stage of cyclones to separate particulate catalyst from combustion gases to reduce particulate emissions to acceptable levels.  
           [0009]    Cyclones can be used to collect and concentrate particles in a specific size range as disclosed in U.S. Pat. No. 6,156,212 issued to Daniel J. Raider et al on Dec. 5, 2000.  
           [0010]    Tore Joss discloses the use of cyclones using combined co-current and counter current spins to separate different specific gravities in a liquid in U.S. Pat. No. 6,132,494 issued Oct. 17, 2000.  
           [0011]    A domestic vacuum cleaner with multiple cyclones arranged in cascade so as to capture coarser and then finer particles from dust-laden air is disclosed in U.S. Pat. No. 6,083,292 issued Jul. 4, 2000 to Silvano Fumagalli.  
           [0012]    In U.S. Pat. No. 6,022,390 issued to Juha Jakkula on Feb. 8, 2000, a multi-port cyclone is disclosed that more efficiently separates solids from gases than single-port cyclones.  
           [0013]    A separation apparatus for separating a mixture of materials that behave as a liquid using a cyclone having an inlet switchable into at least two conditions and a plurality of cyclones enclosed in a pressure vessel is disclosed in U.S. Pat. No. 5,947,300 issued to Neville E. Lange on Sept. 7, 1999.  
           [0014]    Tore Joss discloses in U.S. Pat. No. 5,711,374 issued on Jan. 27, 1998, a method for cyclone separation of oil and water in a cyclone positioned down hole so as to be able to reinject the water into the reservoir.  
           [0015]    William Robinson, in U.S. Pat. No. 4,956,000 issued on Sep. 11, 1990 discloses a hydro cyclone divided into sections. Robinson discloses that previous sectioned cyclones were connected with flanged joints. Robinson describes a method for joining cyclone sections in such a way that the end of one section fits internally into the following section and the sections are held together by at least two eccentric locks of the folding strap type at each joint.  
           [0016]    U.S. Pat. No. 4,123,364, issued Oct. 31, 1978 to Richard H. Mozley discloses a cyclone assembled from a kit with all components arranged so as to push-fit into each other and held together as an assembly by axial pressure between the centers of the end plates. Said axial pressure being supplied by a single tighten able rod member extending between said end plates.  
           [0017]    Other U.S. patents such as U.S. Pat. No. 5,275,634 issued Jan. 4, 1994 to Erich Kramer and U.S. Pat. No. 5,160,356 issued Nov. 3, 1992 to James Dyson discloses methods of cleaning cyclones.  
         SUMMARY OF THE INVENTION  
         [0018]    This invention provides a relatively fast, economical method to off load shrimp, mullet, and other small sized seafood catches from the holds of trawlers and other fishing boats onto the dock for weighing and processing with a minimum of damage.  
           [0019]    The main component of the system is comprised of a specially designed vacuum cyclone collection vessel into which the shrimp are vacuumed from the hold of a shrimp boat. Said collection vessel is mounted on top of four braced support legs. The bottom of each pair of said support legs are connected to sections of steel or other metal angle stock that allow the cyclone collection vessel to be placed up on a watertight trough into which shrimp are collected. A powerful vacuum producing air pump pulls air from the interior of the cyclone collection vessel through a segment of vacuum hose fluidically connecting the input of the vacuum-producing pump to the output of said cyclone collection vessel. Said vacuum hose segment is attached to the outlet port of said collection vessel located in the center of the top of said collection vessel. The inlet cyclone vacuum port is positioned on the sidewall of said collection vessel near the top cover plate of said cyclone collection vessel, and aligned horizontally and tangentially to the side of the vessel so that product entering the cyclone at high speed will contact the curved inner surface of the vessel at a low angle of attack.  
           [0020]    The forward speed of the product, a mixture of shrimp, ice, salt, and water if present, will decrease as it moves along the curved inner surface of the cyclone. The product will fall and accumulate in said cyclone from the bottom up. The accumulation of shrimp et al, in said cyclone collection vessel, can be seen through a first and a second vertical sight glass located on the side of the center section of the cyclone. The bottom section of said cyclone is funnel shaped to a rectangle at the bottom. Placed in the rectangular bottom is a hinged door that may have enough spring loaded tension to hold the door up in the closed position when the cyclone retainer is empty and when source vacuum is absent. Alternatively a slide type door may be utilized. Both door types may or may not have a latch.  
           [0021]    The vacuum supply connected to the outlet port in the center of the top of the cyclone collection unit provides sufficient vacuum to cause atmospheric pressure to press all segment sections of said collection unit together with sufficient force to create an airtight seal along the gasket material between said cyclone collection vessel segments, and to hold the bottom cover closed when the cover is supporting the contents of said collection vessel filled with a combination of shrimp, ice, and water if present. After vacuum suction is removed from said cyclone vacuum supply connection in the center of said top cover plate, the bottom rectangular cover, if not latched, will swing down to the open position under the weight of the contents of the collection vessel. The shrimp et al will fall into the collection trough and be removed by a conveyer belt passing beneath said collection vessel. In the event that the contents of said cyclone retainer will not fall through said open bottom rectangular cover plate, one or more back flush ports are provided on said top cover for the purpose of injecting high pressure water downward and in a direction that will tend to perpetuate the cyclonic movement of the shrimp et al, and forcefully flush out said vacuum cyclone retainer contents.  
           [0022]    Further objects and advantages of the invented seafood cyclone collection retainer and system include:  
           [0023]    A large single stage cyclone collection vessel manufactured in three or four easy to assemble sections, with each section able to be lifted and assembled by two men.  
           [0024]    A uniquely designed vacuum suction inlet port with no internal ridges or protrusions to damage vacuumed shrimp.  
           [0025]    The cyclone collection vessel and its&#39; required vacuum pump and internal combustion engine may be mounted on a trailer or skid and easily transportable.  
           [0026]    Virtually nonstop, inexpensive, time saving unloading of shrimp and other small type fish and crustacean cargo from the holds and live wells of shrimp boats and other fishing vessels.  
           [0027]    Very limited damage to off loaded shrimp, fish, and crustacean cargo.  
           [0028]    Simple and safe. No accessible moving parts and elimination of most hand labor to move a seafood cargo from a ship to a dock.  
           [0029]    High durability because the single stage cyclone collection vessel has no moving parts other than the single hinged trap or sliding door on the bottom.  
           [0030]    Thus a new simple single stage cyclonic collection system designed for the fast, efficient, and safe unloading of a shrimp boat or any boat or ship carrying a cargo of small seafood has been invented. 
       
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0031]    [0031]FIG. 1 shows an external view of an assembled vacuum cyclone seafood collection retainer.  
         [0032]    [0032]FIG. 2 shows the unassembled physical arrangement of the main components of the vacuum cyclone collection retainer.  
         [0033]    [0033]FIG. 3A shows a top view of a first design of the top cover and integral strainer of the vacuum cyclone seafood collection retainer.  
         [0034]    [0034]FIG. 3B shows a cross-section of a first design of the vacuum cyclone collection retainer top cover with an integral strainer.  
         [0035]    [0035]FIG. 4A shows a top view of a second design of the vacuum cyclone collection retainer top cover with attached strainer and additional under cover braces.  
         [0036]    [0036]FIG. 4B shows a cross-section of a second design of the top cover with attached strainer and additional under cover braces.  
         [0037]    [0037]FIG. 5A shows the vacuum inlet suction hose port and suction hose attachment.  
         [0038]    [0038]FIG. 5B shows a bottom up view of a swing down trap door.  
         [0039]    [0039]FIG. 5C shows a bottom up view of a sliding door. 
     
    
     DETAILED DESCRIPTION OF THE INVENTION  
     PREFERRED EMBODIMENT  
       [0040]    Preferred embodiment 10 of the invented vacuum cyclone seafood collection retainer shown in FIG. 1 is comprised of a cover plate  21 , said cover plate having a diameter inside of annular retainer lip  12  sufficient to fit over the center tubular shaped sleeve section  13 . Cover plate  21  has a centrally located six inch inner diameter vacuum source connection port  14 , said cover plate having external bracing  11 , and annular retainer lip  12  around the outer edge of said cover plate  21 . Said retainer lip  12  fits securely over and around the top flange, (described in FIG. 2), of four-foot outer diameter tube, sleeve, or center section  13  of the cyclone. Said cover plate has one or more back flush high-pressure water hose connections  62 . A seven inch inner diameter vacuum suction inlet port  19  is mounted horizontally near the top edge of said cyclone tube section  13 , proximate the lip of said cover plate  21 . Said inlet port  19  is smoothly transitioned into said tube section  13  so that seafood vacuumed into said inlet port  19  make no hard contact with the inner surface of said tube section  13 , but rather gently contact the inner surface of said tube section  13 , and slow by the friction of cyclonic movement against the inner surface of said tube section  13  and fall gently to the bottom of said vacuum cyclone collection retainer  10 . The vacuum suction hose attachment end of aluminum inlet port  19  has two slots  25  beginning at the hose end of said port  19  and continuing parallel with the direction of said port  19  for four inches. Said slots  25  allow a clamp to pull the seven inch inside diameter aluminum sleeve  19  tight against a six and seven eights inch outside diameter reinforced vacuum hose end placed into said port  19 . A four-inch diameter version of said port  19  may be used for small size shrimp. Visual indication of the amount of shrimp vacuumed into said cyclone  10  is obtained through sight glasses  24 . Structural support ring  15  is mounted circumferentially around the outside of said center section  13  midway between the ends. Retainer lip  20  is attached around the bottom edge of said tube center section  13 , and fits snugly over and around the top edge of base section  17  of said cyclone collection retainer. Four braced legs  18 , approximately two feet in length, support base section  17  and are attached to angle bars  22  and  23 . A bottom mounted cover  20 A is attached to said base section  17  by a spring-loaded hinge  16 .  
         [0041]    [0041]FIG. 2 A preferred first cyclonic tube  28  shown in FIG. 2 is a sleeve made of steel or aluminum, though vessels of other shapes and sizes and material composition may be used. Tube  28  has a sidewall  29 , an annular flange  32  around the top of said sidewall  29 , and a flat annular gasket  38  cemented to the top surface of said annular flange  32 . Vacuum suction inlet port  34  is positioned to feed shrimp, ice, water, and air into drum  28  against wall  29  tangentially to limit the force of impact of the shrimp against said sidewall  29  and minimize damage to said shrimp. A support ring  35  made of steel or other material is positioned near the center of the length of said tube and around the circumference of said tube. An annular flange  33  is located around the circumference of the bottom end of said tube  28  and annular retaining lip  26  is attached thereto, and positioned to hang below the bottom edge of said tube.  
         [0042]    The vacuum cyclone seafood collection retainer base section  30  has annular flange  36  around the top edge of said base section. A flat annular gasket  27  is cemented to said flange  36 .  
         [0043]    Cover plate  31  has an annular retainer lip  40  mounted around the circumference of said cover  31  so that the retainer lip  40  is below the bottom surface of said cover  31 , and said retainer lip  40  will fit down around the top flange  32  of center section  28  so that cover  31  contacts gasket  38  mounted on flange  32  of center section  28 . Cover plate  31  also has one or more high pressure water line connections  63  used to back flush shrimp or other sea food down and out of said cyclone retainer in the event the contents of said cyclone jam together and will not fall through the open bottom section door.  
         [0044]    Base section  30  is set atop a rectangular trough through which moves a conveyer belt, and into which the shrimp laden base section  30  of the vacuum cycle seafood retainer is emptied. Tube section  28  is lifted onto bottom section  30  so that flange  33  and retainer lip  26  fits over flange  36  of base section  30 , and flange  33  contacts gasket  27  of base section  30 . Top section  31  is set upon tube center section  28  so that said top section contacts annular gasket  38  on flange  32 .  
         [0045]    After the three vacuum cyclone sections, top section  31 , center section  28 , and base section  30  have been assembled, a first section of vacuum supply hose is connected between vacuum supply port  37  of cover  31  and a centrally located vacuum supply tank (not shown). Said vacuum supply tank is equipped with a liquid blocking float valve. Said vacuum supply tank may connect to a second and a third section of vacuum supply hoses for connection to a second and third vacuum cyclone seafood collection retainers  10  of FIG. 1. The centrally located vacuum supply tank is connected in turn through a fourth section of vacuum supply hose to a vacuum source pump (not shown) of sufficient capacity and power to maintain a constant working vacuum for a single cyclone seafood collection retainer  10  under all working conditions. If multiple vacuum cyclone retainers  10  are connected to a common vacuum source tank (not shown), vacuum can be switched to the on condition for only one tank at a time. When source vacuum is supplied to the assembled vacuum cyclone retainer  10  in FIG. 1, outside atmospheric pressure against the top cover  21 , and base section  17 , force top cover  21  and base section  17  of FIG. 1 against gaskets  38  and  27  shown in FIG. 2, with sufficient force to make airtight connections. A first end of a first vacuum suction hose (not shown) is attached to vacuum suction inlet port  25  of FIG. 1. A second end of said first vacuum suction hose with attached guide pole is used in a shrimp boat cargo hold to off load the shrimp cargo. Said shrimp are collected into said vacuum cyclone seafood collection retainer  10  of FIG. 1 until a visible indication of the level of shrimp collected into said vacuum cyclone collection retainer  10 , as shown in sight glasses  24 , indicates an optimum collection level and source vacuum is removed from vacuum suction source port  14 .  
         [0046]    [0046]FIG. 3A depicts a top view of cover plate  41  with back flush ports  64 , and designates cross section view  3 B.  
         [0047]    [0047]FIG. 3B shows a cross section view of top cover  46 , suction supply hose attachment section  47 , hose attachment flange  42 , and annular cover retainer lip  45 . A cross section of integral screen  44  with screen holes  43  is shown. The total area of the provided screen holes  43  is 50% greater than the cross section area of the 6-inch suction hose inlet so that shrimp screen  44  air flow turbulence does not impede the source vacuum.  
         [0048]    [0048]FIG. 4A is a top view of a second version cover  52  with back flush ports  65  and a detachable screen  53 , and defines cut away view  4 B.  
         [0049]    [0049]FIG. 4B shows a cut away side view of second version cover  48 , cover screen attachment  51 , screen attachment flange  50 , and cover  48  screen attachment flange  49 .  
         [0050]    [0050]FIG. 5A is a depiction of vacuum suction port  59 . The suction port  59  is constructed of aluminum and has one or more horizontal slots  56  at the hose attachment end. The 7.0 inch inside diameter port  59  will accept into it a 6⅞ inch outside diameter section of suction hose, (not shown). An annular aluminum ring  58  is welded into position in the vacuum suction port  59 . The reinforced end of an inserted vacuum suction hose buts against said ring  58 , that acts as a stop for said hose end. The thickness of said ring  58  is less than the thickness of said reinforced end of said reinforced vacuum hose end so that vacuumed shrimp will transition from hose to inlet port  59  and not hit any obstruction. Circular clamp  57  can then be tightened and the aluminum end of port  59  will flex together and grip the reinforced end of said vacuum suction hose.  
         [0051]    [0051]FIG. 5B is a bottom up view of a vacuum cyclone collection retainer bottom door. Said door  54  is a trap door type with spring-loaded hinge  55 . Said door  54  will be held in the closed position by outside atmospheric pressure against said door due to the vacuum within the cyclone retainer even with a full load of shrimp. Said door will open under the weight of the supported load of shrimp when vacuum is removed from the vacuum inlet port of said cyclone retainer.  
         [0052]    [0052]FIG. 5C is a second bottom up view of a vacuum cyclone retainer bottom door. Door  61  is a sliding door and slides in tracks  60 . The sliding door  61  may be used when sufficient space is not available to use trap door  54 .

Technology Category: 1