Patent Document

CROSS REFERENCE TO RELATED APPLICATION 
     This is a continuation-in-part of applicant&#39;s co-pending application Ser. No. 431,264, filed Sept. 30, 1982, and entitled &#34;Cattle Stanchion Apparatus&#34;. 
    
    
     BACKGROUND OF THE INVENTION 
     1. Field of the Invention 
     The present invention relates to cattle stanchion apparatus and more particularly to cattle stanchion apparatus capable of actuation to quickly and easily release downed cattle. 
     2. Description of the Prior Art 
     Various types of cattle stanchion apparatus are disclosed in the prior art, and particularly in my U.S. Pat. No. 4,037,566, issued July 26, 1977, and entitled &#34;Cattle Locking Apparatus&#34;; U.S. Pat. No. 4,051,813, issued Oct. 4, 1977, and entitled &#34;Locking Stanchion for Cattle&#34;; U.S. Pat. No. 4,185,592, issued Jan. 29, 1980, and entitled &#34;Cattle Stanchion Apparatus&#34;; and my copending patent application Ser. No. 431,264, filed Sept. 30, 1982, and entitled &#34;Cattle Stanchion Apparatus&#34;. Such prior art apparatuses typically employ couplers selectively engageable with the release stanchions for opening and closing feeding stalls for the cattle. Such apparatuses are generally not capable of enabling rapid and hazard free movement of a single release stanchion to open a stall and permit a downed animal to be freed. 
     SUMMARY OF THE INVENTION 
     The present invention provides cattle stanchion apparatus in which fixed stanchions and release stanchions define head openings for animals such as dairy cows, each release stanchion being pivotally mounted, and tending to fall or pivot to an open position in which the lower portion of the release stanchion is presented for engagement by the animal as it lowers its head to feed. The animal&#39;s head pivots the release stanchion to a closed position. Double latches on the upper portion of each release stanchion are freely pivotable relative to an elongated positioning means, provided couplers on the positioning means are located out of possible engagement by the latches. 
     The present apparatus includes a locking or rotating means for rotating the positioning means so that its couplers are aligned for engagement with the latches of the release stanchions or, alternatively, to place its couplers out of alignment for such engagement. When the couplers are aligned for engagement with the latches, axial movement of the positioning means by the dairyman is effective to move the release stanchions to closed positions. Alternatively, proper placement of the positioning means, with the couplers in position for engagement with the release stanchion latches, enables each release stanchion to be moved to and locked in its closed position by the animal itself. 
     The foregoing arrangement enables the operator to move all of the release stanchions to their locked positions, or he can manipulate the apparatus to permit the cattle to move the release stanchions to their closed positions and lock themselves in place without operator intervention, or he can permit the cattle to move the release stanchions freely between open and closed positions so that they can feed or leave as they wish. 
     A particular feature of the present invention is the provision of double latches and associated couplers for each release stanchion which, in addition to performing the functions just mentioned, can also be quickly and easily operated to allow movement of an individual release stanchion to enlarge the stall or head opening and permit easy removal of a cow downed in the stall. 
     Other objects and features of the invention will become apparent from consideration of the following description taken in connection with the accompanying drawings. 
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS 
     FIG. 1 is a front elevational view of one end of a cattle stanchion appparatus according to the present invention, illustrating the positioner in its retracted, locking position, with the rotating means in its upper or locked position, the double couplers in their locking positions, and the release stanchion in its closed position; 
     FIG. 2 is a view similar to FIG. 1, but illustrating the release stanchion in its open position and the double couplers rotated to their release positions; 
     FIG. 3 is a view similar to FIG. 2, but illustrating the double couplers rotated to their locking positions and the release stanchion in its downed cattle release position; 
     FIG. 4 is an enlarged view taken along the line 4--4 of FIG. 1; 
     FIG. 5 is a view taken along the line 5--5 of FIG. 4; 
     FIG. 6 is a view similar to FIG. 5, but illustrating manual raising and release of one of the latches to enable movement of the associated release stanchion to the position of FIG. 3; 
     FIG. 7 is a view similar to FIG. 6, but illustrating the double couplers in their release positions, with the safety coupler in position to releasably prevent movement of the associated release stanchion to the position of FIG. 3; 
     FIG. 8 is a view similar to FIG. 4, but illustrating a second embodiment of the inventor in which the safety coupler and one of the double couplers are combined in a single element mounted to the positioner; 
     FIG. 9 is a view similar to FIG. 6, but illustrating the second embodiment, the full and phantom line positions illustrating movement of the release stanchion to the downed cattle release position subsequent manual raising and release of one of the latches; 
     FIG. 10 is a view taken along line 10--10 of FIG. 9; 
     FIG. 11 is a view similar to FIG. 9, but illustrating a third embodiment of the invention in which the safety coupler and one of the double couplers are combined in a single element mounted to the cattle stanchion top rail; and 
     FIG. 12 is a view taken along line 12--12 of FIG. 11. 
    
    
     DESCRIPTION OF THE PREFERRED EMBODIMENT 
     Referring now to the drawings, there is illustrated a cattle stanchion apparatus of the type in which a plurality of upright, horizontally spaced apart bars or rods 10 extend between and are welded to a tubular top rail 12 and a tubular bottom rail 14. The stanchion apparatus includes a plurality of tubular vertical end rails 16, only one of which is illustrated, which are secured to the ground or other supporting structure (not shown) at its lower end. 
     At horizontally spaced intervals, larger tubular fixed stanchions 18, only one of which is illustrated, are welded or otherwise rigidly secured at their upper and lower extremities to the top and bottom rails 12 and 14. Above its midportion each stanchion 18 is preferably bent or offset to the left, as seen in FIG. 1, so as to define with an adjacent elongated release stanchion 22 a head opening 20. The release stanchion 22 is similarly bent or deformed to the left above its midportion to thereby define a head opening 20 of generally uniform width from top to bottom, as seen in FIG. 1. 
     Although only one fixed stanchion 18 and release stanchion 20 are illustrated, it will be understood that the arrangement is repeated at regular intervals along the length of the present apparatus to define as many head openings 20 as may be desired. Likewise, although the following disclosure is primarily limited to a description of the operation of the components for one head opening 20, it will be understood that a plurality of sets of such components are employed for the plurality of head openings 20, unless otherwise indicated. 
     Each release stanchion 22 is mounted for pivotal movement between a closed position, as illustrated in FIG. 1, and an open position, as illustrated in FIG. 2. In the embodiment illustrated, the pivotal movement is about an axis located between the opposite extremities of the release stanchion, the axis being defined by a pivot bolt 24 carried by a bracket 26. The bracket 26 is welded to a section of relatively heavy tubing 28 which is offset at approximately its mid portion toward the head opening 20. The offset is quite severe to define a head opening 20 which, in the open position of the release stanchion 22, is relatively wide at its top and narrow in the middle. When the release stanchion 22 is in the downed cattle release position of FIG. 3, as will be seen, the configuration of the tubing 28 defines a relatively wide bottom opening. 
     The release stanchion 22 is preferably mounted below its midpoint so that it is heavier above the pivot bolt 24. It will therefore pivot to and remain in its open position in the absence of any other constraint. Various other means may be provided to induce this tendency to pivot to an open position, as discussed in my copending patent application Ser. No. 431,264. 
     In the open position of the release stanchion 22, as seen in FIG. 2, the enlarged head opening 20 enables an animal easily to place its head through the opening 20 for feeding from a feed trough (not shown) located on the other side of the present apparatus. 
     When an animal places its head in the opening 20, and dips or lowers its head into the feed trough, the lower portion of the release stanchion 22 is engaged by the animal&#39;s neck. This causes the release stanchion to pivot from its open position toward its closed position. As will be seen, the present apparatus can be arranged to allow the release stanchion to pivot to its open position when the animal raises its head, thereby freeing the animal to leave the feeding stall without any operator intervention. The apparatus can also be arranged to lock the release stanchion in its closed position so that operator intervention is necessary in order to allow the animal to leave the feeding stall. 
     A latching means is mounted to the upper end of each release stanchion 22, comprising a bracket 30 defined by a pair of spaced apart circular plates 31 bolted to the stanchion 22 and straddling opposite sides of the top rail 12, as best seen in FIG. 4. Sufficient clearance exists between the top rail 12 and the plates 31 to enable the bracket 30 to move generally longitudinally relative to the rail 12 during pivotal movement of the release stanchion 22. 
     The upper portions of the plates 31 mount a pair of pivot pins 34 and 35 which extend over the top of the top rail 12 and pivotally support the inner extremities, respectively, of a pair of elongated, channel shape latches 32 and 33. 
     The opposite channel legs of the free ends of the latches 32 and 33 straddle an elongated rod or positioner 36 which overlies and extends substantially parallel to the top rail 12. The positioner 36 also underlies the pivot pins 34 and 35 of all the release stanchions 22. The positioner 36 is rotatably and axially supported at intervals along its length by loops or eyes 38 (only one of which is illustrated) encircling the positioner 36. A threaded shank of each eye 28 extends through the top rail 12 and is held in position by a nut 40. 
     The positioner 36 is axially slideably movable through the eyes 38 between the retracted position of FIG. 1 and an extended position in which the positioner 36 is located to the left of the position of FIG. 1, as will be described. 
     The smooth cylindrical exterior of the rod or positioner 36 does not constrain the free or unpivoted ends of the latches 32 and 33 from sliding back and forth over the positioner 36 during pivotal movement of the release stanchion 22 between its open and closed positions. However, for each head opening 20 a pair of bolts are fixed within suitable longitudinally spaced apart openings in the positioner 36 so that their projecting heads define a double coupler comprising couplers 42 and 43. These are engageable by the free or unpivoted extremities of the latches 32 and 33, depending upon the rotated and axial locations of the positioner 36. 
     In operation the latches 32 and 33 fall of their own weight or, if desired, are urged downwardly by suitable springs (not shown), so that their free edges are urged onto the couplers 42 and 43. This affects the freedom of the release stanchion 22 to pivot, depending upon the direction of movement of the latches relative to the couplers, as will be seen. 
     A third bolt is disposed through a suitable opening in the positioner 36 transversely of the axes of the bolts for the double couplers 42 and 43. The projecting head of this third bolt defines a safety coupler 45. It is engageable by the free end of the latch 33 in certain rotated positions of the positioner 36, as will be seen. 
     As best seen in FIG. 1, axial movement of the positioner 36 is effected by an operator assembly 44. This assembly is described in detail in my copending application Ser. No. 431,264, and reference is made to that application for a fuller disclosure of its operation. However, in general, the assembly 44 comprises an elongated bar 46 pivotally connected at its left extremity to a cylindrical sleeve 48. The sleeve 48 is rotatably carried by the positioner 36 and is axially fixed in position by a pair of collars 49. The collars 49 are fixed to the positioner 36 by usual set screws (not shown) extending through the sleeve 48 and bearing against the outer surface of the positioner 36. 
     The opposite or handle end of the bar 46 is pivotally connected between a pair of elongated links 50, only one of which is shown, which are each integrally secured at one end to a handle 52. The other end of each of the links 50 is pivotally secured to an upstanding pair of straps 54, only one of which is shown, fixed to the upper rail 12. Upward movement of the handle 52 from the position illustrated in FIG. 1 axially moves the positioner 36 to the left from the retracted position of FIG. 1 to an extended position (not shown). 
     The positioner 36 is rotatable about its axis by a locking or rotating means to move the couplers 42 and 43 into and out of their uppermost positions, and thus in and out of the path of engagement with the latches 32 and 33. This rotating means is more particularly described in my copending application Ser. No. 431,264. In general, the rotating means comprises an elongated handle 54 that can be raised and lowered to rotate the positioner 36 through approximately a 90° angle. The handle 54 is welded at its inner end to an annular collar 56 fixed to the positioner 36 by a usual set screw (not shown). 
     In operation, if the release stanchion 22 is locked in the closed position of FIG. 1, the dairyman can move all of the release stanchions 22 to their open positions by raising the handle 52. Each coupler 43 will engage the adjacent latch 33 and move the associated release stanchion 22 open. At this point the free end of each latch 33 is engaged by a coupler 43 so that no animal can pivot the release stanchion 22 open. It is to be noted also that in this position of the components, particularly because of the engagement of the free ends of the latches 32 by the couplers 42, a dairyman could simply lower the handle 52 to carry all of the release stanchions 22 to the right simultaneously to lock in cattle in feeding positions, or lock out cattle not then feeding, as he wishes. 
     Assuming the release stanchions 22 have just been moved to their open positions by the dairyman, he can lower the handle 52 to move the positioner 36 to the right without also moving the release stanchions 22 to their open positions by first rotating the handle 54 to position the couplers 42 and 43 to the side and out of the path of the latches 32 and 33. At this point the coupler 45 will be upwardly disposed in the path of engagement with latch 33. This position of the components is illustrated in FIG. 2. 
     As seen in FIG. 2, the weight of each release stanchion 22 will maintain it in the open position illustrated, but cows can move the stanchions and freely enter and leave the feeding stalls as they like. This is because the couplers 42 and 43 are horizontally disposed and out of the path of the latches 32 and 33, and the release stanchions 22 can swing freely between their open and closed positions as cattle enter and withdraw from the head openings 20. 
     However, with the safety coupler 45 upwardly located, the release stanchion 22 is prevented from pivoting beyond the closed position of FIG. 1 to the position of FIG. 3. If the release stanchion 22 were permitted to freely pivot to the position of FIG. 3 during cattle feeding, with one cow&#39;s head in the lower part of the head opening 20, another cow could and often would insert its head in the upper space defined between the tubing 28 and the release stanchion 22. This would present a potential danger to one or both cows and would at the least require the immediate attention of a dairyman who could otherwise be employed in some more productive task. 
     If the dairyman wants the cows to lock themselves in once they enter the feeding stalls, and again assuming that each release stanchion 22 has fallen open of its own weight to the position of FIG. 2, he moves the handle 55 to locate the positioner 36 in the rotated position of FIG. 1. This locates the safety coupler 45 horizontally disposed and out of the way, and locates the double couplers 42 and 43 in their uppermost, vertically disposed positions in the path of engagement with the latches 32 and 33. In this position the latch 33 rests on and is adapted to slidably pass to the right of the coupler 42. 
     As a cow dips its head downwardly in the head opening 20 and engages the release stanchion 22, it pivots the stanchion to the position of FIG. 1. The latches 32 and 33 ride into positions between the couplers 42 and 43, as seen in FIGS. 1, 4 and 5. This prevents pivotal movement of the release stanchion 22 from this closed position in either direction, either to an open position or to the cattle down release position of FIG. 3. The cow thus has locked itself in. 
     Whether the cattle are locked in their feeding positions, by virtue of location of the latches 32 and 33 in the positions of FIG. 5, or whether the cattle are in their free feeding positions, in which the latches 32 and 33 are movable between the full line and phantom line positions illustrated in FIG. 7, it is possible for a cow to fall or becomed downed, jamming its head into the lower portion of the head opening 20. Removal of the cow&#39;s head from this narrow opening is not possible unless the release stanchion 20 can be pivoted clockwise to widen the space at the lower part of the head opening 20. In certain systems of the prior art, including a system disclosed in my U.S. Pat. No. 4,185,592, issued Jan. 29, 1980 for Cattle Stanchion Apparatus, the lower end of the release stanchions was normally held against movement to the position of FIG. 3 by engagement with a bracket on the bottom rail 14 which could be kicked out of the way by the dairyman. Moving the bracket released the stanchion so that it could be moved to the position of FIG. 3. However, reaching the bracket was awkward because of the presence of the downed cow. Further, once the bracket was reached and kicked out of the way the animal could slump farther down and sometimes trap or injure the dairyman&#39;s leg. 
     With the arrangement of the present invention, a dairyman can quickly free the release stanchion 22 for movement from the position of FIG. 1 to that of FIG. 3. He simply grasps the free end of the latch 33 and raises it so that it clears the coupler 43, as illustrated in FIG. 6, or so that it clears the coupler 45, depending upon whether the positioner 36 is is in the free feeding position of FIGS. 2 and 7 or the cattle retention position of FIGS. 4 and 5. This can be done without endangering the dairyman, and it is effective to quickly open a wide space at the bottom of the head opening 20 to facilitate extrication of a downed cow. Once the cow is extricated, the location of the latch 32 on top of the coupler 43 allows the release stanchion 22 to be simply pulled or kicked to the left or counter clockwise to locate it so that the latch 33 is to the left of the couplers 43 and 45. 
     Referring now to FIGS. 8-10, there is illustrated a second embodiment of the present invention which is substantially identical to the first embodiment in function and structure, except for the coupler arrangement and the size of the cooperating latches. Like numerals are employed to denote like parts in the two embodiments, with letter subscripts being used to denote parts having a slightly different structure, but essentially the same function. Thus, instead of using a second coupler 43 and safety coupler 45, as in the embodiments of FIGS. 1-7, a collar coupler 58 is used to provide the functions of those two parts. 
     Collar coupler 58 is cylindrical in form and is slidably fitted over an end of the tubular positioner 36, as best seen in FIG. 10. The collar coupler 58 is held, in the same longitudinal position as were the couplers 43 and 45 of the first embodiment, by a set screw 60 threaded through a suitable opening in the collar coupler and bearing against the adjacent surface of the positioner 36. 
     The collar coupler 58, like the first embodiment coupler 43, is adapted to engage a latch, in this case a wider latch 33a, to move the release stanchion 22 to an open position when the handle 52 is raised. 
     Should it be necessary when the stanchion 22 is in the closed position of FIGS. 1 and 5 to move the stanchion 22 to the downed cattle release position of FIG. 3, the dairyman can simply lift the latch 33a so that it will clear the collar coupler 58. In the downed cattle position the latch 32a will rest on top of the coupler collar 58, as seen in phantom outline in FIG. 11. After the downed cow is extricated, the channel legs of the wider latch 32a easily slide past the outer surfaces of the coupler collar 58 to allow the release stanchion to move back to the closed position of FIG. 5. 
     Since the collar coupler 58 projects outwardly of the positioner 36 throughout its circumference, the coupler 58 normally engages the latch 33a in the closed position of the stanchion 22 and prevents movement of the stanchion 22 to the downed cattle release position of FIG. 3, regardless of the rotated position of the positioner 36, that is, regardless of whether the positioner 36 is arranged to lock the cattle in, or is arranged to allow the cattle to freely enter and leave the feeding stall. 
     With reference to FIGS. 11 and 12, a third embodiment of the invention is illustrated which is substantially identical to the second embodiment. However, instead of using a coupler collar 58 affixed by a set screw 60 to the positioner 36, a coupler collar 58b is employed which encircles and axially slidably receives the positioner 36, but which is welded or otherwise affixed to the stationary top rail 12. With this arrangement the collar 58b is not operative to positively move the release stanchions 22 to their open positions. Instead, dependence is placed upon the weight of the release stanchions 22 to place them in their open positions. However, there are significant advantages in that the cost of a threaded collar 60 and set screw 58 is eliminated, as is the need for eyes 38 and nuts 40, inasmuch as the collar 58b axially slidably supports the positioner 36. 
     From the foregoing it will be apparent that cattle stanchion apparatus has been provided which is adapted to lock cattle in feeding stalls, or allow them to lock themselves in the stalls, or lock the cattle out of the stalls, or quickly enable release of a downed animal from its stall. 
     Various modifications and changes may be made with regard to the foregoing detailed description without departing from the spirit of the invention.

Technology Category: 1