Patent Document

BACKGROUND OF THE INVENTION  
       [0001]     1. Field of the Invention  
         [0002]     The present invention relates to a detachable filtering apparatus for an air conditioning system and an installment method thereof. A hollow circular frame and a multi-aperture filter screen are installed at a specified installation area of the air tube of the air conditioning system. The effect is better than the results of the prior art of cleaning the air by using drugs.  
         [0003]     2. Description of the Related Art  
         [0004]     In the food industry, an aseptic environment is an important factor. Furthermore, air-disinfection and air-purification are the most important goals for an air conditioning system. The methods include producing ozone, negative ions and photocatalyst bactericidal material etc. An air-conditioning system is suitable for industrial factories, commercial buildings and homes and disinfects the air. For example, a food factory is a place that easily propagates bacteria. Installing an air-disinfection and purification apparatus can help prevent infectious diseases from happening. Similarly, in commercial buildings, such as an exhibition market, the air easily accumulates bacteria due to the exhibition of food (especially, it is easy to injure the worker when executing a maintenance.). Installing an air-disinfection purification apparatus helps disinfect the air. In private homes, an air conditioning system has an air-disinfection and purification goal to assure the inhabitants of the house that the air they are breathing is clean and healthy. Therefore, an air-disinfection and purification apparatus is a basic technology and is necessary for the air conditioning system. The construction method is an important factor for an air conditioning system manufacturer. They focus on improving the practicality of the structure of the air-disinfecting and purification apparatus and reducing the cost of the operation.  
         [0005]     Conventional indoor air cleaning methods, for preventing and sterilizing bacteria infections in a multi-storied building, installs a drug-spraying washing tower and a pernicious gas absorbing device at the vent of the multi-storey building. However, this method needs a middle-sized chemical barrel. While this may be suitable for a food or a chemical factory with lots of extra space, for a middle-sized or a small-sized building, it is inconvenient and needs to be improved upon.  
         [0006]     Therefore, an air-disinfecting and purification apparatus must have powerful disinfection ability, its structure needs to be small and it must fit in with the natural principles of airflow. A convenient installation method at low cost and easily to be detached, installed and maintained is also necessary.  
       SUMMARY OF THE INVENTION  
       [0007]     One particular aspect of the present invention is to provide an air cleaning apparatus that is easily detached and installed and an installation method. It is suitable for existing air conditioning systems and is cheap. The air cleaning apparatus has a filter structure having a quaternary ammonium disinfecting function. The filter structure can be applied to an air conditioning system in hospitals, industrial buildings, commercial buildings, houses and vehicles. The present invention uses a low cost quaternary ammonium material in existing air conditioning systems to reduce costs, and works well.  
         [0008]     In order to achieve the above objects, the filter apparatus of the prevent invention includes a multi-aperture filter screen and a hollow circular frame. The multi-aperture filter screen that fits in with the hollow circular frame is embedded in the airing area of the air conditioning system. The installation method is easy and it is easily maintained. Furthermore, quaternary ammonium salt is disposed/affixed onto the multi-aperture filter screen and passes through the holes of the multi-aperture filter screen via airflow. The present invention utilizes the air convection in the inlet and outlet, or the pipes of the air conditioning system to form a filter structure for the air conditioning system having a quaternary ammonium salt disinfection function and a manufacturing method thereof.  
         [0009]     The structure of the present invention includes a multi-aperture filter screen having a rim fixing area and a filtering area, and a hollow circular frame having an outer frame. Its size matches with the inner edge of a specified installation area of an air pipe of the air conditioning system. The hollow circular frame is installed at the specified installation area and can be detached. The center of the hollow circular frame is the air flowing area. At the filtering area there is quaternary ammonium compound that combines with the multi-aperture filter screen via chemical bonding. Alternatively, when quaternary ammonium compound is not reactive, the quaternary ammonium compound combines and attaches with the multi-aperture filter screen via an interface-linking method. The fixing area is located at the detachable hollow circular frame on the vent of the air conditioning system. The filtering area is installed on the center air flowing area of the hollow circular frame. The hollow circular frame installed with the multi-aperture filter screen is implemented by tightly pressing the rim fixing area via the outer frame, or by a pasting method, a metal screen melting connecting method or a fastener fastening method. This makes the rim fixing area joint with the hollow circular frame. The multi-aperture filter screen is installed in the detachable hollow circular frame via with a pressing method, a pasting method, a metal screen melting connecting method or a fastener fastening method. Thereby, the compound reacts with the air at the vent flows to disinfect the air. The quaternary ammonium compound attached at the filtering area reacts with the air at the vent flows to disinfect the air.  
         [0010]     The method of the present invention includes: (1) manufacturing the multi-aperture filter screen and the hollow circular frame, and (2) installing the multi-aperture filter screen and the hollow circular frame at a specified installation area of an air pipe of the air conditioning system. When the detachable hollow circular frame installed with the multi-aperture filter screen is implemented by tightly pressing the rim fixing area via the outer frame, the rim fixing area is clipped between the specified installation area and the outer frame. When the detachable hollow circular frame installed with the multi-aperture filter screen is implemented by a pasting method, a metal screen melting connecting method or a fastener fastening method, it makes the rim fixing area joint with the hollow circular frame, so the rim fixing area is fastened at the outer frame. Then, the outer frame is installed at the specified installation area.  
         [0011]     For further understanding of the invention, reference is made to the following detailed description illustrating the embodiments and examples of the invention. The description is only for illustrating the invention and is not intended to be considered limiting of the scope of the claim. 
     
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0012]     The drawings included herein provide a further understanding of the invention. A brief introduction of the drawings is as follows:  
         [0013]      FIG. 1  is a schematic diagram of the installation structure of the specified installation area of a circular air tube of an embodiment of the present invention;  
         [0014]      FIG. 2A  is a schematic diagram of a first structure of the square-shaped multi-aperture filter screen of an embodiment of the present invention;  
         [0015]      FIG. 2B  is a schematic diagram of a second structure of the square-shaped multi-aperture filter screen of an embodiment of the present invention;  
         [0016]      FIG. 2C  is a schematic diagram of a third structure of the square-shaped multi-aperture filter screen of an embodiment of the present invention;  
         [0017]      FIG. 2D  is a schematic diagram of a structure of the square-shaped hollow circular frame fitting in with the multi-aperture filter screen of an embodiment of the present invention;  
         [0018]      FIG. 3A  is a schematic diagram of a structure of the circular-shaped hollow circular frame fitting in with the multi-aperture filter screen of an embodiment of the present invention;  
         [0019]      FIG. 3B  is a schematic diagram of a structure of the specified installation area of the circular-shaped hollow circular frame fitting in with the multi-aperture filter screen of an embodiment of the present invention;  
         [0020]      FIG. 4A  is a schematic diagram of a first structure of the multi-aperture filter screen with a cotton screen and an iron screen of an embodiment of the present invention;  
         [0021]      FIG. 4B  is a schematic diagram of a second structure of the multi-aperture filter screen with a cotton screen and an iron screen of an embodiment of the present invention;  
         [0022]      FIG. 4C  is a schematic diagram of a third structure of the multi-aperture filter screen with a cotton screen and an iron screen of an embodiment of the present invention; and  
         [0023]      FIG. 4D  is a schematic diagram of a fourth structure of the multi-aperture filter screen with a cotton screen and an iron screen of an embodiment of the present invention. 
     
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS  
       [0024]     Please refer to  FIGS. 1, 2D  and  3 B, which show an exploded view of an embodiment of the present invention. Please refer to  FIGS. 2A, 2B  and  2 C, which show three structures of the square-shaped multi-aperture filter screen of the present invention. Please also refer to  FIG. 3A , which shows a part combination view of an embodiment of the present invention. At a specified air flowing area of an air tube of an air conditioning system there is a multi-aperture filter screen  20  having a rim fixing area  22  and a filtering area  24 , and a hollow circular frame  10  (the hollow circular frame  10  in  FIG. 1  is pasted with the multi-aperture filter screen  20 , then an installment fitting part  32  is placed for being installed at a specified installation area  30 ) having an outer frame which size matches the inner edge of the specified installation area  30  of an air pipe of the air conditioning system. The hollow circular frame  10  is installed at the specified installation area  30 . (The hollow circular frame  10  in  FIG. 3A  is placed into a fitting ring  11  and is installed at the specified installation area  30  and can be detached via a fitting ring base  12 .) The center of the hollow circular frame  10  is the air flowing area. At the filtering area  24  there is quaternary ammonium compound that combines with the multi-aperture filter screen  20  via chemical bonding, or when the quaternary ammonium compound isn&#39;t reactive, the quaternary ammonium compound combines and attaches with the multi-aperture filter screen  20  by an interface-linking method. The fixing area  22  is located at the detachable hollow circular frame  10  on the vent of the air conditioning system. The filtering area  24  is installed on the center air flowing area of the hollow circular frame  10 . The hollow circular frame  10  installed with the multi-aperture filter screen  20  is implemented by tightly pressing the rim fixing area  22  via the outer frame, or by a pasting method, a metal screen melting connecting method or a fastener fastening method, and makes the rim fixing area  22  joint with the hollow circular frame  10 . The multi-aperture filter screen  20  is installed in the detachable hollow circular frame  10  via with a pressing method, a pasting method, a metal screen melting connecting method or a fastener fastening method. Thereby, the compound reacts with the air at the vent flows to disinfect the air. The quaternary ammonium compound attached at the filtering area reacts with the air at the vent flows to disinfect the air. Then, via the inner air pressure difference inside the air conditioning pipe, the air disinfecting process continuously takes place.  
         [0025]     Please refer to  FIGS. 4A, 4B ,  4 C and  4 D, which show four structures of the multi-aperture filter screen with a cotton screen and an iron screen of an embodiment of the present invention. At a specified air flowing area of an air tube of an air conditioning system there is a multi-aperture filter screen  20  (including a weaved-type multi-aperture filter screen  201  and a metal-screen-type multi-aperture filter screen  202 ). The weaved-type multi-aperture filter screen  201  can be a cotton or weaving-cloth filter screen and there can be either one or more than one. The metal-screen-type multi-aperture filter screen  202  is made of metal or wire mesh of different sizes and there can be either one or more than one. The filtering area  24  is fastened via an installment-pressing batten  321 . The weaved-type filtering area  241  and a metal-screen-type filtering area  242  individually execute a fine filtering and a coarse filtering. The filtering screen  20  in  FIGS. 4A, 4B ,  4 C and  4 D can be plane-shaped or folding-shaped. The specified installation area  30  and the installment fitting part  32  have an outer frame whose size matches with the inner edge of a specified installation area  30  of an air pipe of the air conditioning system. The installment fitting part  32  is installed at the specified installation area  30  and can be detached. The center of the filtering area  24  is an air flowing area. At the filtering area  24  there is quaternary ammonium compound combines with the multi-aperture filter screen  20  via chemical bonding, or when the quaternary ammonium compound isn&#39;t reactive, the quaternary ammonium compound combines and attaches with the multi-aperture filter screen  20  by an interface-linking method. The fixing area  22  is located at the detachable hollow circular frame  10  on the vent of the air conditioning system. The filtering area  24  is installed on the center air flowing area of the hollow circular frame  10 . The specified installation area  30  installed with the multi-aperture filter screen  20  is implemented by tightly pressing the filtering area  24  via the installment-pressing batten  321 , or by a pasting method, a metal screen melting connecting method or a fastener fastening method, and makes the filtering area  24  joint with the frame of the specified installation area  30  or the installment fitting part  32 . The weaved-type filtering area  241  is installed via the pressing method and the metal-screen-type filtering area  242  is installed via the metal screen melting connecting method or the fastener fastening method.  
         [0026]     The multi-aperture filter screen  20  is installed in the detachable installation fitting part  32  via with a pressing method, a pasting method, a metal screen melting connecting method or a fastener fastening method. Thereby, the compound reacts with the air at the vent flows to disinfect the air. The quaternary ammonium compound attached at the filtering area reacts with the air at the vent flows to disinfect the air. Then, via the inner air pressure difference inside the air conditioning pipe, the air disinfecting process continuously takes place.  
         [0027]     A method of manufacturing a multi-aperture filter screen  20  for an air conditioning system of the present invention is described. Firstly, a quaternary ammonium salt liquid is manufactured. The quaternary ammonium salt is mixed with water for dilution, and is stirred and dissolved. To create a non-reactive solution, an interface-linking agent should be added. A multi-aperture carrier is soaked in the quaternary ammonium salt liquid. Then, the multi-apertures carrier is removed, and an attaching and drying procedure is performed at temperatures between 30° C. and 120° C. (between 60 and 80° C. is the most effective) for between 3 and 30 minutes. Alternatively, the quaternary ammonium salt liquid is sprayed onto the multi-apertures carrier and the attaching and drying procedure is performed at the same temperature and for the same amount of time as described above.  
         [0028]     The air conditioning apparatus can be disposed at an opening of a central air conditioning system, a dehumidifier or an air conditioner. Furthermore, it can also be installed in vehicles, such as the vents of air conditioners on trains, buses, airplanes or ships.  
         [0029]     When the multi-aperture filter screen  20  has glass fiber components, the glass fiber reacts with a reactive silicon-alkyl quaternary ammonium salt to form an O—Si—O covalent bond. This solution is extremely uneasy to remove. The fiber material is HEPA or ULPA (an ultra particulate air filter). Alternatively, an uncreative quaternary ammonium salt adds an interface-linking agent that combines with and attaches onto the fiber. Therefore, the quaternary ammonium salt cannot be washed away when the air conditioning system is cleaned.  
         [0030]     Because the present invention disposes quaternary ammonium salt on the multi-aperture filter screen  20  and installs it at the vent of the air conditioner, it utilizes the circulation of the air at the vent to disinfect the air via the quaternary ammonium salt and continues to take place. Therefore, the air conditioning system disinfects the air.  
         [0031]     The method of the present invention includes: (1) manufacturing the multi-aperture filter screen  20  and the hollow circular frame  10 , and (2) installing the multi-aperture filter screen  20  and the hollow circular frame  10  at a specified installation area  30  of an air pipe of the air conditioning system. When the detachable hollow circular frame  10  installed with the multi-aperture filter screen  20  is implemented by tightly pressing the rim fixing area  22  via the outer frame, the rim fixing area  22  is clipped between the specified installation area  30  and the outer frame. When the detachable hollow circular frame  10  installed with the multi-aperture filter screen  20  is implemented by a pasting method, a metal screen melting connecting method or a fastener fastening method, it makes the rim fixing area  22  joint with the hollow circular frame  10 , so the rim fixing area  22  is fastened at the outer frame. Then, the outer frame is installed at the specified installation area  30 .  
         [0032]     The method of the present invention (the installment method as shown in FIGS.  4 A˜ 4 D) includes: (1) manufacturing the multi-aperture filter screen  20  and the installment fitting part  32 , and (2) installing the multi-aperture filter screen  20  and the installment fitting part  32  at a specified installation area  30  of an air pipe of the air conditioning system. When the detachable installment fitting part  32  installed with the multi-aperture filter screen  20  is implemented by tightly pressing the filtering area  24 , or by a pasting method, a metal screen melting connecting method, or a fastener fastening method, it makes the filtering area  24  joint with the frame of the specified installation area  30  or the installment fitting part  32 . When the multi-aperture filter screen  20  is installed, the filtering area  24  is clipped between the specified installation area  30  and the installment fitting part  32 . The installment fitting part  32  is a frame having an installment-pressing batten  321  or an installment-pressing batten  321  that can be installed at the specified installation area  30 .  
         [0033]     The other embodiments are described as follows. The filtering area  24  of the multi-aperture filter screen  20  is attached with nano-sized gold or silver pellets. The nano-sized gold or silver pellets are manufactured by chemical evaporation and plating, or are reduced by cationization included in the filtering area  24  of the multi-aperture filter screen  20  absorbing the ionic gold or the ionic silver. The shape of the hollow circular frame  10  is square or circular. The hollow circular frame  10  can be a cross-section column tube-shaped air pipe. The multi-aperture filter screen  20  is manufactured by fiber weaving, foaming forming, or metal screen weaving. The fiber has a glass fiber component. The fiber material is HEPA or ULPA. Furthermore, the multi-aperture filter screen  20  combines with the reactive quaternary ammonium salt by chemical bonding, it also can combine with the non-reactive quaternary ammonium salt by an interface-linking method. Therefore, the quaternary ammonium salt cannot be removed when the air conditioning system is cleaned. When the specified installation area  30  is installed at a light shining area, the filtering area  24  of the multi-aperture filter screen  20  is attached with photocatalyst nano-sized pellets. The photocatalyst nano-sized pellets are manufactured by soaking the filter screen with the titania solution and then being dried. Alternatively, the photocatalyst nano-sized pellets are manufactured by spraying the titania solution onto the filter screen.  
         [0034]     The present invention has the following characteristics:  
         [0035]     1. It is easy to install, requiring less manpower.  
         [0036]     2. The size is small. Therefore, it can be installed conveniently.  
         [0037]     3. It can be used for a conventional air conditioner.  
         [0038]     4. It has the same shape as a conventional air pipe.  
         [0039]     The description above only illustrates specific embodiments and examples of the invention. The invention should therefore cover various modifications and variations made to the herein-described structure and operations of the invention, provided they fall within the scope of the invention as defined in the following appended claims.

Technology Category: 7