Patent Document

CROSS-REFERENCES TO RELATED APPLICATIONS 
     This application claims the benefit of U.S. provisional application No. 60/941,688, filed Jun. 3, 2007, which is incorporated by reference. 
    
    
     BACKGROUND 
     The present invention relates generally to power supply regulators, and more particularly to deactivating power MOSFETs when power supply regulators are lightly loaded. 
     Power supply regulators receive an input power supply at a first voltage and convert it to a regulated output power supply having a second voltage. It is desirable to perform this conversion efficiently, particularly in mobile applications where improved conversion efficiency results in longer battery life. That is, it is desirable to reduce the power consumed in converting the input voltage to a regulated output voltage. 
     Much of the power consumed in generating a regulated output voltage with a switching power supply regulator is consumed by driving power MOSFETs. These devices are typically driven with a pulse-width modulated signal, where the pulse-width is modulated by a feedback loop that tracks the regulated output voltage. In order to limit the power consumed by these MOSFETs, it is desirable to limit their size. Specifically, smaller devices having smaller gate capacitances take less power to drive. 
     Power is also lost in the MOSFETs themselves. When these devices conduct current, they provide a finite resistance known as RDSON. The current through the device flows through this resistance thus dissipating power. Therefore, it is also desirable to reduce the series resistance of the MOSFET transistors when they are in the on or conducting state. 
     Accordingly, there are rationale indicating that power MOSFET devices in a switching regulator should be large and others indicating that they should be small. However, one of these rationales becomes more important than the other under various load conditions placed on the regulator. 
     Thus, what is needed are circuits, methods, and apparatus that can vary the effective size of power MOSFETs under various load conditions. 
     SUMMARY 
     Accordingly, embodiments of the present invention provide circuits, methods, and apparatus that reduce the power required to drive transistors in switching power supply regulators under various load conditions. A specific embodiment of the present invention provides a power supply regulator having multiple parallel transistors in order to reduce series on resistance. When the regulator is lightly loaded, a reduced number of devices are driven by the regulator. That is, one or more devices are not driven, rather their gates are held at a voltage such that the devices remain in the off or non-conductive state. When the regulator is more heavily loaded, more or all of the devices are driven. 
     Another exemplary embodiment of the present invention receives an indication of a current being drawn by a load. The indication may be received from the load itself. For example, one or more signals may be received from a load such as a microprocessor. Also, one or more signals may be received from another circuit besides the load. Alternately, the indication may be received by sensing a current, for example a current in one or more inductors that are part of a switching regulator circuit. The indication of the current level drawn by the load may indicate two or more levels of current load. For example, the indication may be that the current is below a first threshold, or between the first and a second threshold, or above the second threshold. To avoid oscillations, there may be an amount of hysteresis associated with one or more of these thresholds. In this embodiment of the present invention, the number of power devices that are driven varies with the load. For example, as the load current increases, the number of parallel devices that are driven is increased. The indication or signals may be analog, digital, or other type of logic signal or signals. For example, they may be one or more analog signals or one or more binary signals. They may alternately be one or more logic signals having more than two logic levels. 
     Embodiments of the present invention may be employed in single or multiphase systems. In single-phase systems, a number of parallel transistors may be driven, where the number is varied according to load conditions. That is, as the load current increases, the number of transistors driven increases. In various embodiments of the invention, there may be two, three, four or more levels of load current where different numbers of devices are driven. 
     In multiphase systems, the number of phases and the number of driven devices may vary. For example, as the current is increased, more devices in one phase may be enabled. As the load current is further increased, the number of phases may be increased. 
     The parallel devices may be MOSFET, bipolar, or other types of transistors. The devices may be pull-down devices, pull-up devices, or both. The devices may be the same size, or they may be scaled in size. 
     Various embodiments of the present invention may incorporate one or more of these or the other features described herein. A better understanding of the nature and advantages of the present invention may be gained with reference to the following detailed description and the accompanying drawings. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG. 1A  is a block diagram illustrating a single phase power supply regulator according to an embodiment of the present invention. 
         FIG. 1B  is a block diagram illustrating a multi-phase power supply regulator according to an embodiment of the present invention. 
         FIG. 2  is a flowchart illustrating the operation of a power supply regulator according to an embodiment of the present invention; 
         FIG. 3  is a block diagram illustrating another power supply regulator according to an embodiment of the present invention; and 
         FIGS. 4A and 4B  are flowcharts illustrating the operation of power supply regulators according to an embodiment of the present invention. 
     
    
    
     DESCRIPTION OF EXEMPLARY EMBODIMENTS 
       FIG. 1A  is a block diagram illustrating a power supply regulator according to an embodiment of the present invention. This figure includes a switching regulator driver  110 , power MOSFETs Q 1 , Q 2 , and Q 3 , an inductor L 1 , and a load, shown here as processor  120 . The driver  110  in conjunction with the power MOSFETs convert an unregulated voltage VIN to a regulated voltage VOUT which is provided to the processor  120 . The processor may be a processor such as those manufactured by Intel Corporation in Santa Clara, Calif. 
     It is desirable that the unregulated voltage the CNN be converted to a regulated voltage output in an efficient manner. This is particularly true in mobile applications, where a high efficiency helps preserve battery power. 
     One way to improve efficiency is to reduce the series on resistance of the MOSFET&#39;s. This is true for both the pull-up devices and pulled down on devices, though particularly so for the pull-down devices. One way to reduce the series on resistance is to include multiple devices in parallel, such as Q 1  and Q 2  in this figure. The use of two devices halves the series on resistance in the pull-down path. While two parallel transistors have been shown in this figure, in other embodiments of the present invention, other numbers of transistors may be included. Further, while individual outputs LGATEA and LGATEB are shown driving transistors Q 1  and Q 2 , each output LGATEA and LGATEB may drive more than one transistor. Alternately, various embodiments of the present invention may include three or more driver outputs. Also, while in this example, multiple parallel devices are shown for the pull-down path, multiple parallel devices that are selectively enabled may be used for the pull-up device, or for both the pull-up and pull-down devices. 
     Unfortunately, including multiple devices in parallel has a disadvantage in that the cumulative gate capacitance that needs to be driven by the driver  110  increases correspondingly as the number of devices increases. Driving this gate capacitance wastes power and lowers overall efficiency. 
     Under some circumstances, the load draws a light enough current that one or more of the multiple parallel devices are not needed. More specifically, under light loads, the advantage of having a low series on resistance is outweighed by the disadvantage of having a large gate capacitance. In this case, to save power in the MOSFET drivers, one or more of the multiple parallel transistors are not driven. This improves the overall efficiency of the power conversion process. In a specific embodiment of the present invention, efficiency improvements of over 8% have been achieved. 
     Whether the load is drawing a light enough current that one or more multiple parallel devices are not needed may be determined in a number of ways in various embodiments of the present invention. For example, the processor of  120  may provide an ILEVEL signal to the driver  110 . When the processor  120  is operating at a relative low speed, the current that it draws is correspondingly reduced. In such circumstance, the processor  120  provides a signal on ILEVEL indicating that the driver  110  does not need to drive all the MOSFET devices. The driver accordingly drives one or more of the gates of the power devices to a level where the one or more devices are turned off. 
     In other embodiments of the present invention, the processor  120  may provide multiple signals indicating its load level. In such a case, depending on load level, different numbers of parallel transistors may be driven or turned off. 
     The circuit as illustrated in  FIG. 1A  is a single phase power regulator. The present invention may also be used to improve multi-phase regulators.  FIG. 1B  is a block diagram illustrating an example of such a multi-phase power supply regulator. As shown the multi-phase power supply regulator includes multiple circuits from the single phase power regulator of  FIG. 1A . As such, power devices drive the processor or other load through separate inductors for each phase of the multi-phase power supply. The inductor for each phase can be connected to the output VOUT. In such a configuration, depending on the current drawn by the load, different numbers of phases and different numbers of parallel devices in one or more phases may be enabled or disabled. 
       FIGS. 2A and 2B  are flowcharts illustrating the operation of power supply regulators according to an embodiment of the present invention.  FIG. 2A  is a flowchart illustrating the operation of an embodiment of the present invention in a single-phase power supply regulator. In this figure, a control signal is received from the load, which may be a processor. When the load current is relatively high, all power devices are driven. If the node is relatively light, the number of power devices driven may be reduced in order to increase overall efficiency. 
     Specifically, in act  210 , a signal indicating whether the load power is high or low is received. In act  220 , it is determined whether the load is drawing high current. If it is, then in act  230 , all power devices are driven. If the load is not drawing a high current, the number of power devices that are driven may be reduced in act  240 . 
       FIG. 2B  is a flowchart illustrating the operation of an embodiment of the present invention in a multiphase system. In this example, the power supply regular is a multi-phase regulator, where one or more of the phases includes multiple parallel devices driven by a multiple number of drivers, and where one or more of the drivers may be selectively disabled. Depending on the control signals provided by the load or other circuit, the number of phases may be reduced, and the number of power devices that are driven may be reduced. In a specific embodiment of the present invention, as load current is decreased, the number of phases is decreased to one. At that point, as the load current further decreases, the number of power devices in that phase that are driven is reduced. In other embodiments of the present invention, as the load current decreases, the number of phases and number of power devices may be decreased in other ways. 
     Specifically, in act  260 , a number of control signals bits are received, for example from a load or other circuit. These signals may indicate the level of current required by the load. For example, when two signals are provided and both are high, the current level required may be high. One low signal and one high may indicate a medium level of current draw, while both low may indicate that a lower level of current is needed. In act  265 , it is determined whether the load current as above a first level. If it is, then all devices in all phases are driven in act  270 . 
     If the load current is below the first level, it is then determined in act  275  whether the load current is below a second level. If it is not, that is, it is above the second level and below the first level, the number of phases that are driven may be reduced in act  280 . If the load current is very light, that is, it is below the first threshold and the second threshold, then the number of phases and the number of power devices may be reduced in act  290 . For example, the number of phases may be reduced to one, and a number of the power devices in that phase may be reduced. While in this example two current thresholds are shown, in other embodiments of the present invention, other numbers of thresholds may be used. 
       FIG. 3  is a block diagram illustrating another power supply regulator according to an embodiment of the present invention. This figure includes a driver  310 , power MOSFETs Q 1 , Q 2 , and Q 3 , an inductor L 1 , sense devices R 1  and C 3 , and load  320 . In this configuration, the current in inductor L 1  is sensed by measuring the voltage across C 3  at the INSENSE 1  and ISENSE 2  pins of the driver  320 . In other embodiments of the present invention, other current sense schemes may be employed. If this sensed current is sufficiently high, both transistors Q 1  and Q 2  are driven. If the load current provided by L 1  is sufficiently light, only one of the transistors Q 1  and Q 2  are driven. Specifically, if the load current detected at INSENSE 1  and ISENSE 2  is sufficiently light, one of the gate drivers providing signals to Q 1  and Q 2  are disabled while the other is enabled. This reduces the MOSFET gate capacitance that is driven under light load conditions, thereby increasing overall efficiency. 
     While two parallel transistors have been shown in this figure, in other embodiments of the present invention, other numbers of transistors may be included. Further, while individual outputs LGATEA and LGATEB are shown driving transistors Q 1  and Q 2 , each output LGATEA and LGATEB may drive more than one transistor. Alternately, various embodiments of the present invention may include three or more driver outputs. Also, while in this example, multiple parallel devices are shown for the pull-down path, multiple parallel devices that are selectively enabled may be used for the pull-up device, or for both the pull-up and pull-down devices. In these examples, MOSFET power devices are shown, though in other embodiments of the present invention, other types of devices, such as bipolar transistors, may be included. Either or both n-channel and p-channel, and enhancement and depletion mode devices may be incorporated by various embodiments of the present invention. 
     Moreover, the circuit as illustrated in  FIG. 3  is a single phase power regulator. The present invention may also be used to improve multi-phase regulators. In such circuits, power devices drive the processor or other load through separate inductors connected to the output VOUT. In such a configuration, depending on the current drawn by the load, various phases and parallel devices in one or more phases may be enabled or disabled. 
       FIGS. 4A and 4B  are flowcharts illustrating the operation of power supply regulators according to an embodiment of the present invention.  FIG. 4A  is a flowchart illustrating the operation of an embodiment of the present invention in a single-phase power supply regulator. In this example, a current level drawn by the load is sensed. If the load is relatively high, all power devices are driven, while it if it is relatively low, a fewer number of power devices are driven. In this example, one threshold is used; though another embodiment of the present invention, other numbers of thresholds may be used to select the number of driven devices. For example, two thresholds may be used to determine whether one, two, or three power transistors are driven. 
     Specifically, in act  410 , a current level drawn by a load is sensed. In act  420 , it is determined whether the current is high. If it is, then all power devices are driven in act  430 . If the current drawn is relatively low, the number of power devices may be reduced in act  440 . 
       FIG. 4B  is a flowchart illustrating the operation of an embodiment of the present invention in a multiphase system. In this example, the power supply regular is a multi-phase regulator, where one or more of the phases includes multiple parallel devices driven by a multiple number of drivers, and where one or more of the drivers may be selectively disabled. Depending on the current level that is sensed, the number of phases may be reduced, and the number of power devices that are driven may be reduced. In a specific embodiment of the present invention, as load current is decreased, the number of phases is decreased to one. At that point, as of the load current further decreases, the number of power devices in that phase that are driven is reduced. In other embodiments of the present invention, as the load current decreases, the number of phases and number of power devices may be decreased in other ways. 
     Specifically, in act  460 , a current level drawn by the load is sensed. In act  465 , it is determined whether the load current is above a first threshold. If it is, then all devices in all phases are driven in act  470 . 
     If the load current is below the first threshold, it is then determined in act  475  whether the load current is below a second threshold. If it is not, that is, the load current is above the second threshold and below the first threshold, the number of phases that are driven may be reduced in act  480 . If the load current is very light, that is, it is below the first threshold and a second threshold, then the number of phases and the number of power devices may be reduced in act  490 . For example, the number of phases may be reduced to one, and a number of the power devices in that phase may be reduced. While in this example two current thresholds are shown, in other embodiments of the present invention, other numbers of thresholds may be used. 
     The above description of exemplary embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form described, and many modifications and variations are possible in light of the teaching above. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications to thereby enable others skilled in the art to best utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated.

Technology Category: h