Patent Document

PRIORITY CLAIM 
     The present application claims benefit under 35 USC Section 119(e) of U.S. Provisional Patent Application Ser. No. 61/185,920 filed on 10 Jun. 2009 titled “Compact Foldable Firearm with Survival Tool,” and sharing the same inventor, Ronald D. Simpkins, as the present invention: The present invention is based on and claims priority from this application, the disclosure of which are hereby expressly incorporated herein by reference. 
    
    
     BACKGROUND 
     The present invention relates to a foldable survival tool, particularly comprising a compact foldable small arms weapon. More specifically, the present invention relates to a folding revolver including any combination of tools including a compass, laser-signaling device, magnified scope, blade, pliers, scissors, waterproof compartment, and other similar devices well-suited for survival in diverse environmental conditions. 
     Foldable pistols and revolvers are generally understood in the art. One example of a folding pistol includes U.S. Pat. No. 4,625,621 issued to Warin on 2 Dec. 1986. Warrin discloses a foldable machine gun including a magazine with a plurality of rounds, a generally u-shaped receiver adapted to pivotably conceal the magazine and a barrel assembly pivotable with respect to the magazine and receiver, the receiver further being adapted to engage the magazine and barrel in a folded position. 
     One example of a foldable revolver includes U.S. Pat. No. 1,454,454 issued to Rosier on 8 May 1923. Rosier describes a folding grip and folding trigger mechanism relative to the barrel and cylinder of a revolver. 
     Yet, despite known foldable sidearms, there remains a need for an improved foldable, compact small arms (sidearms, guns, and the like) device. In particular, such an improved device should combine other tools useful to assist citizens in need, defend personal rights and survive in rugged terrain as might be experienced by back-country adventurers, bush pilots, survivalists, police, rescue workers and the military, for example with a revolver mechanism. 
     SUMMARY OF THE INVENTION 
     One objective of the present invention includes providing a rugged survival tool comprising a folding revolver combined with a foldable tool set including a pair of laser emitters adapted for use as a signal laser (green) and a range finder (combination red and green) and a target sight (both red and green depending on light conditions and situation), a glass-breaker, knife, fire-starter and other foldable tools as understood in the art including, for example, known foldable tools as described in U.S. Pat. No. 7,249,390 issued to Yale et al. on 31 Jul. 2007, the entire disclosure of which is incorporated by reference for all purposes as if fully recited herein. 
     The ballistics graph illustrated of a typical 110-grain .357 Magnum Jacketed Hollow Point (JHP) is one example of how a dual laser ranging system can work. Under a 0.5-inch spread on both lasers the bullet will shoot approximately 1.0-inch to 1.25-inches high following the top laser point. (Red or Green) With a 1.0-inch spread between laser points, the top green laser point is on target at approximately 75-yards. Between a 1.0-inch and 2.0-inch laser point spread, the bullet is on target between the two laser points. At a 2.0-inch laser point spread the bottom red laser point is on target at approximately 110-yards. With a 3.0-inch laser point spread the bullet is on target 3.0-inch below the red laser point at 150 yards; using the spread from the Green/Red laser points as a calibrating reference. There can be many ways to use the concept of the dual laser system depending on calibers, environment and situation. 
     The ballistics graph illustrated in  FIG. 39  traces the bullet trajectory of a typical .357 Magnum round and is one example of how a dual laser ranging system can work. At the Muzzle the red laser is represented at a 1″ center below the barrel center and the green laser is represented at 1.5″ under the barrel center. Starting with the Red Laser lined up parallel to the barrel, the bullet leaves the barrel  1 ″ high above the Red Laser target point closing in and on target at approximately 60 yards. At 60 yards the spread on the Red Laser point and Green Laser point is approximately 1.5″. At 60 yards the target is between the Red and Green Laser to approximately 110 yards where the Green Laser is on target. When the Green Laser is on target at 110 yards the spread between Red and Green Lasers is approximately 2.5″. 
     The rugged, field-ready design according to one preferred embodiment of the present invention consists of a frame, carriage, carrier, and other related mechanical components comprising 416 Stainless Steel with a Rockwell hardness of 43-45 C-scale, heat-treated. In another preferred embodiment the laser-holder comprises an aluminum alloy 7075-T6 to reduce weight and provide a heat-sink for the lasers. The variations of the materials may vary depending on application such as in a Marine environment where salt water is tough on aluminum; the tool may be constructed entirely of stainless steel. Materials can vary depending on specific applications or intended use such as specifications for reduced weight, specific need for increased durability or specific corrosive environments. 
     In one preferred embodiment of the present invention, a foldable revolver having a single-action, five-shot cylinder with reconfigurable survival tools as required by a situation or environment. Such uses could include a back-packer requiring the use of a wood saw, a fire starter, and a knife. Other contemplated uses include an emergency worker who requires a seatbelt cutter, scissors, forceps, a shear, and possibly, a scalpel. A bush pilot may need a line cutter, wire cutter, knife, fire-starter, pry bar, hacksaw, wood saw or compass. From urban environments into the rugged outdoors, survival requirements differ. Accordingly, alternative embodiments of the present invention provide specialized tools as required by the intended use. More importantly, in one contemplated embodiment, the survival tool could be configured for police work during the week and then quickly and easily reconfigured by the same user for the weekend camp trip. 
     Safety features of the present invention include a child-proof keyed lock mechanism adapted to prevent opening or unfolding of the revolver from the handle when in the closed or locked position. A standard, law-enforcement hand-cuff keyed-lock mechanism ensures universal fitting for gun-owners, military, and law enforcement. The child lock is an integral component of the revolver handle and remains with the weapon at all times whether in the locked or unlocked condition. 
     Other safety features include: 
     Locking Firearm in the closed position: Rotating the handle to the closed position operates the cam locking pin securing the hammer in the upright position preventing the possibility of firearm operation. 
     Preventing accidental discharge: a biasing member forces the hammer block mechanism in a normally closed position. The biasing mechanism requires at least three-pound operating force to over-come the normally blocked position. A one-pound operating force on the safety trigger button levers the 3 pound operating force on the block biasing mechanism to free the hammer block. Without maintaining depression of the safety trigger button the firearm can not be discharged by being dropped or accidental bumping of the trigger. 
     Distress signaling device: The green laser distress signaling device can be a very powerful tool in locating lost hikers, using as a tactical SWAT tool for positioning, finding a boater lost at sea or locating a rock climber stuck on a mountain. When in distress the green laser can be operated on a dark night illuminating the bright green laser beam (not just the laser point) for over 4 miles when unobstructed. Whether utilizing the green laser as a separate device or with the Survival Firearm multi-tool, the distress signal will save lives. 
     Auto window breaker: As part of the frame member; available for rescuers after an auto accident enabling a rescuer to free victims entrapped in a mangled vehicle. Also the window breaker can be very effective in defense for striking and stunning an attacker. 
     Contamination: Other safety design aspects include a closed operating mechanism preventing contamination of the firearm mechanisms when the survival tool is folded; also a rugged and robust design. 
     Another objective of the present invention includes providing a single-action revolver that can accommodate different rounds with the same firearm. The 32 caliber can use .32 Smith and Wesson rounds, .32 Smith and Wesson Long rounds, .32 HR Mag rounds, .327 Ruger rounds, and .32 caliber PPE Mag rounds or shot shell rounds. The 32 caliber accommodating different rounds provides versatility to meet varying requirements; easy for the elderly to handle, indoor personal protection or more power for use outdoors. The design of the compact folding firearm can be adapted to many popular size calibers. 
     Another feature of the invention includes a locked-safe position of the fire arm portion of the tool with operable folding knives. That is, the firearm may be folded and locked by a key-lock, with a barrel-guard covering the opening of the barrel and a hammer lock juxtaposed between the firing pin and the chamber, yet the folding knives or other folding tools in the handle-portion may be opened and used normally. 
     Additional features include a variety of folding knife blades of various lengths and thicknesses and other tools including a fire-starter. 
    
    
     
       DRAWING 
         FIG. 1  is a left side view of one preferred embodiment of the present invention in an extended position. 
         FIG. 2  is a left side cut-away view of the embodiment of  FIG. 5  in the folded position. 
         FIG. 3  is a side view of a frame component of the embodiment of  FIG. 1 . 
         FIG. 4  is an offset frontal view of a block component of the embodiment of  FIG. 1 . 
         FIG. 5  is a left side view of the embodiment of  FIG. 1  in the folded position. 
         FIG. 6  is an offset side view of the embodiment of  FIG. 1 . 
         FIG. 7  is an offset side view of a barrel of the embodiment of  FIG. 1 . 
         FIG. 8  is an offset side view of a knife blade of the embodiment of  FIG. 1 . 
         FIG. 9  is an offset side view of a child-lock assembly of the embodiment of  FIG. 1 . 
         FIG. 10  is an offset side view of a child-lock cylinder assembly of  FIG. 9 . 
         FIG. 11  is an offset side view of a cylinder of the embodiment of  FIG. 1 . 
         FIG. 12  is a side view of a glass-breaking component of the embodiment of  FIG. 1 . 
         FIG. 13  is a side view of a hammer component of the embodiment of  FIG. 1 . 
         FIG. 14  is a side view of a hammerlock pin component of the embodiment of  FIG. 1 . 
         FIG. 15  is an offset side view of a handle pin component of the embodiment of  FIG. 1 . 
         FIG. 16  is an offset bottom view of a key plate component of the embodiment of  FIG. 1 . 
         FIG. 17  is an offset top view of a knife holder assembly of the embodiment of  FIG. 1 . 
         FIG. 18  is an offset top view of a long-version knife holder component of an alternate preferred embodiment of the present invention. 
         FIG. 19  is an offset side view of a short-version knife holder component of yet another preferred embodiment of the present invention. 
         FIG. 20  is a side view of a knife pin component of the embodiment of  FIG. 1 . 
         FIG. 21  is an offset side view of a laser holder component of the embodiment of  FIG. 1 . 
         FIG. 22  is a side view of a latch pin component of the embodiment of  FIG. 1 . 
         FIG. 22A  is a front view of the latch pin of  FIG. 22 . 
         FIG. 22B  is a top view of the latch pin of  FIG. 22 . 
         FIG. 23  is a side view of a latch spring component of the embodiment of  FIG. 1 . 
         FIG. 23A  is a front view of the spring of  FIG. 23 . 
         FIG. 23B  is a side view of the spring of  FIG. 23 . 
         FIG. 23C  is a top view of the spring of  FIG. 23 . 
         FIG. 24  is an offset side view of a latch component of the embodiment of  FIG. 1 . 
         FIG. 25  is a side view of a lock roll-pin component of the embodiment of  FIG. 1 . 
         FIG. 26  is an offset side view of a lock slider component of the embodiment of  FIG. 1 . 
         FIG. 27  is an offset top view of a cylinder pin component of the embodiment of  FIG. 1 . 
         FIG. 28  is an offset side view of a cylinder pin assembly of the embodiment of  FIG. 1 . 
         FIG. 29  is an offset side view of a rack component of the embodiment of  FIG. 1 . 
         FIG. 30  is an offset side view of a top strap component of the embodiment of  FIG. 1 . 
         FIG. 31  is a side view of a trigger safety lever component of the embodiment of  FIG. 1 . 
         FIG. 32  is an offset side view of a trigger pin of the embodiment of  FIG. 1 . 
         FIG. 33  is an offset side view of a trigger component of the embodiment of  FIG. 1 . 
         FIG. 33A  is a front view of the trigger of  FIG. 33 . 
         FIG. 33B  is a side view of the trigger of  FIG. 33 . 
         FIG. 33C  is a top view of the trigger of  FIG. 33 . 
         FIG. 34  is an offset side view of a trigger assembly of the embodiment of  FIG. 1 . 
         FIG. 35  is a left side view of the barrel of  FIG. 7 . 
         FIG. 35A  is a front view of the barrel of  FIG. 35 . 
         FIG. 35B  is a right side view of the barrel of  FIG. 35 . 
         FIG. 36  is a right side view of the present invention in an open position. 
         FIG. 37  is a left side view of the present invention showing the handle portion transition to an open or closed position relative to the firearm portion. 
         FIG. 38  is an offset frontal view of the present invention in the open position. 
         FIG. 39  is a chart showing a typical ballistic flight path. 
     
    
    
     DESCRIPTION OF THE INVENTION 
     Possible embodiments will now be described with reference to the drawings and those skilled in the art will understand that alternative configurations and combinations of components may be substituted without subtracting from the invention. Also, in some figures certain components are omitted to more clearly illustrate the invention. 
     Referring specifically to  FIG. 1 , an overview of a preferred embodiment of the present invention includes several components that are detailed in  FIGS. 2-38  and discussed further, below. This first preferred embodiment of the present invention  10 , as  FIG. 1  illustrates, includes a compact foldable firearm with survival tools. The foldable firearm  10  includes a handle portion (or carriage)  14  that includes one or more foldable tools  16 . The handle portion pivotably mounts to a firearm frame member  12 . The frame  12  carries a cylinder  22  coupled to a barrel  20 . The cylinder  22  rotates open for loading by releasing the cylinder lock pin  28 , and its operation is conventional as would be understood by those of ordinary skill in the art. The frame  12  further includes a block or carriage  13  (of  FIG. 3 , for example) including a dovetail feature  99  pressed on top member  25  of the frame  12 . The firearm sub frame  12  further carries a foldable trigger assembly  18 . The frame further includes a top strap  36  secured with screws, for example, for increased frame-strength, and it is further adapted to retain the cylinder  22  in place. A handle pin  38  (of  FIG. 15 , for example) is the pivot pin between the handle and the firearm and further serves as the axis of rotation of the handle relative to the barrel. 
       FIGS. 1 and 6  illustrate the present invention  10  in an extended position, whereby the firearm and/or the foldable tool or tools are accessible for ordinary use. In contrast,  FIGS. 2 and 5  illustrate the present invention in a collapsed or folded position. In the folded position, the firearm is rendered inoperable, but the foldable tools are available for normal use. Of particular note, in the folded position, the trigger assembly  18  pivots forward from a generally vertical position to a substantially horizontal position, a hammer-strike plate extends between the hammer and the firing pin and this prevents the hammer from retracting and striking the firing pin, even if the device is dropped. An additional safeguard includes a child-safety locking mechanism  34  ( FIG. 9 ), which is further described, below. 
     One key difference of the present invention over known folding firearms includes a unique ratchet rack  94  as  FIG. 29  shows. Rather than pivot the handle portion  14  relative to the frame  12  on a fixed radius and single pivot point (pivot pin  38 , which fits in mounting hole  108  on the carriage—see  FIG. 3 , for example) and adapt the handle to receive the cylinder and barrel  20  (of  FIG. 7 , for example) as taught in the prior art, the rack  94  enables this firearm  10  to fold in a compact position, encapsulating a portion of the frame  12 , yet leaving a portion of the handle for other tools (such as a foldable tool  16 ). This rack  94  utilizes flat springs to enable the firearm to be compact and fold against the handle portion. 
     With particular reference to  FIG. 2 , it will be appreciated that a glass-breaking device  30  is operable for use in the folded position as it extends beyond the frame and barrel. This glass-breaking device is also operable in the extended position (as  FIG. 1  shows, for example).  FIG. 12  further details the glass-breaking device  30 . This is a conventional glass-breaking tip as would be well understood in the art. One contemplated glass-breaking device suited for use with the present invention includes the glass-breaker model number 10105 ERT-1 available from Benchmade of Oregon City, Oreg., USA. 
     Referencing now  FIG. 3 , the firearm carrier sub-frame  12  includes carriage  13  consisting of a generally rectilinear cross section when viewed from the front and, in profile, resembles a square-U-shape with an open top portion including a press-fit top portion  25  adapted to receive the top strap  36 . The top portion  25  includes dovetail features  99  adapted to mate to the top strap  36 . The top strap  36 , as  FIG. 30  illustrates, is a simple design of a generally rectilinear shape with a top groove  100  running the long, fore-aft axis and having opposing tapered shoulders  98  at each end of the body  96 . Thus screws pins vertically inserted through the top surface of the top strap couple the strap to the frame  12 , allowing economical manufacturing of the device  10 . Additionally, the top groove  100  serves as a manual-sighting plane. 
     Still referencing  FIG. 3 , the firearm chassis assembly  12  includes a sub frame or carriage  13  including a hammer-pivot mounting hole  110  and a hammer block-pin mounting hole  108  (for engaging pin  38 ). As will be appreciated from FIGS.  1  and  36 - 38 , as the trigger assembly  18  is pulled toward the handle when the invention  10  is in the open position, the hammer pin ratchets rearward about its pivot axis devised to align with the pin mounting hole  110  until it is limited in travel rearward by the block pin  109  inserted in mounting hole  108 . The hammer pin accelerates to the strike plate only when the hammer is at its full rearward, pivoted extension and the trigger  42  and safety  40  are pressed with sufficient force, as described in further detail herein. 
       FIG. 4  illustrates the block  24 , a cylinder-release button. Of particular note, a cylinder release button includes a ball bearing and internal geometry to provide a constant pressure lock. 
     Another key feature of this first preferred embodiment includes the trigger assembly  18 . As  FIGS. 6 , and  31 - 34 , and  36  detail, the trigger assembly includes a trigger pin  102 , which enables the trigger  42  and safety lever  40  to fold forward and upwards from a near vertical (operable) position to a horizontal (closed position). Also, the trigger  42  includes a base  104  and two arms  106 . Disposed intermediate to the arms  106 , the safety lever  40  (or lever  102  in this figure) shares a common rotation axis with the common pin  102 . The safety lever (latch pin  84 ) mechanically couples to a hammer-block plate, pulling the normally closed plate (by means of a biasing member, latch spring  86 ) away from the hammer by a 3-lb force spring that results in a one-pound pull force due to the internal geometries and lever-affect. The hammer is physically pulled to the cock position where the trigger requires a 5-lb pull force to release. And, only by having pressure on both the safety  40  and the trigger  42  will the firearm discharge. This design eliminates the conventional trigger guard as taught in the prior art, allowing for a more compact and foldable design in this preferred embodiment and—importantly—preventing misfire in the event the firearm is bumped or dropped as the trigger serves as a “trigger guard” relative to the safety lever. The safety lever  40 , moreover, requires a continuous positive force of 1-lb pull and the firearm cannot be fired with out this intentional pressure on the safety. 
       FIG. 9  details a lock assembly  34  to render the firearm portion of the foldable survival tool “safe”. The lock assembly fits inside a portion of the handle as  FIGS. 36-38 , for example, show. When the handle portion is in the folded position, a portion of the handle  14  covers the firearm sub-frame  12  and the foldable trigger assembly  18  pivots upward to attain a horizontal position and sits relatively flush with the carriage  13 . Thus, when folded, the trigger cannot be accessed due to the handle portion covering the entire trigger and a lower portion of the carriage  13 . Accordingly, the keyed lock assembly  34  includes a key plate  52  with a keyed opening, the keyed opening contains a police-grade or military-grade mechanism as would be well understood in the art. A shaft  50  couples the key plate to the locking plate  48 ; the shaft rotates as would be conventionally understood in the art. The locking plate  48 , therefore, selectively engages a portion of the carriage  13  so that when in the folded position and locked with a key, the foldable survival tool cannot be unfolded and thus cannot be fired as the hammer lock will be in the closed position (as previously described) and the trigger would not be accessible. 
     As mentioned, the handle portion  14  includes space for one or more foldable tools  16 , or preferably two individual spaces, each with the capacity for one or more folding tools. In this first preferred embodiment the compact, folding firearm and survival tool includes a folding blade  44  mounted by a blade pin through opening  46  (see  FIG. 8 , for example), and its opening and closing is facilitated by one or more blade washers. The blade locks into the open position with a knife pin  72  of  FIG. 20 , for example. The operation and locking of the blade is well understood in the art. In other preferred embodiments one or more blades, or other foldable tools (such as a saw blade, scissors, file, punch, awl, spoon, fork, spork, or other known implements would work equally well). 
     Another key feature of the first preferred embodiment of the foldable firearm and survival tool  10  includes the child-lock safety mechanism assembly  34 .  FIGS. 9 and 10  detail the assembly  34  including a cylinder body  50  with a latch plate  48  (see  FIG. 24 , for example) at one end and a lock-receiving opening at the opposite end. A key plate  52  (see  FIG. 16 , for example) fixably couples to the handle portion  14 . A standard law-enforcement lock fits in the body  50  and the cylinder resides in the handle portion. When the firearm is in the closed position, a turn of the key rotates the cylinder body  50 , pivoting the latch  48  into a mating feature on the frame  12 .  FIGS. 22 and 23  detail the cylinder latch pin and cylinder latch spring, which provide unique geometry allowing positive cylinder latching and a compact device. 
       FIG. 25  details the child-safety lock roll pin, which centers the key and renders the lock difficult to pick. 
       FIG. 11  illustrates a cylinder  22  with five chambers  54  with robust design and improved inherent safety over conventional firearms. 
       FIG. 13  details the hammer  32  including the pull  56  and gear teeth  60 . The hammer pivotably mounts using pin  64  ( FIG. 15 ) at opening  58 , the pivot point or the frame  12  and handle portion  14 . A hammer lock-pin  62  (of  FIG. 14 , for example) in a cam operation ramps inside handle and shifts the hammer locking pin into a locked position when moving from open to folded position. 
     Another key aspect of the first preferred embodiment of the present invention includes dual lasers for sighting and range finding. The dual lasers, one red, one green, mount in a laser holder  26  (see  FIG. 21 , for example). The laser holder is fixed or coupled to the frame  12  by means of screws (or other suitable permanent or semi permanent fasteners) through the base  76  into the frame  12 . A pronged laser frame arm  74  extending generally vertically from one distal end of a horizontal frame body base  76 . A laser housing  80  locates at the proximal end of the body  76  and includes openings for each laser  78   79 . Operation and use of the laser was presented earlier in this document. One suitable and contemplated dual laser mechanism is disclosed in the present inventor&#39;s co-pending provisional patent application No. 61/286,665 filed on 2009-12-15 titled “Munitions-specific, dual-laser sighting device,” the entire disclosure of which is expressly incorporated by reference as if fully set forth herein. Accordingly, the laser holder consists of a housing and rail, machined from a solid block of 60-61 T6 aluminum, however, 70-75 T6 works as well. Of course, other materials could be substituted including, but not limited to brass, platinum, silver, nickel, gold, stainless steel, steel, and carbon fiber. And the parts can be cast or forged in lieu of machining. Suitable red and green lasers are available from Creative Tech Lasers of Walnut Creek, Calif., USA. And include a [Green laser Model PS-3-5 with an output power of 4.5 mW and a current of 250 mA at 3 volts DC with a wavelength of 532 nm. The red laser Model LMAPCD-650-01 uses APC (auto power control) and is rated at 3 mW at 3 volts DC and emits a wavelength of 650 nm. Suitable switches for selective on/off operation of each red and green laser includes a single-pole, double-through 6A, 120 V rated switch available as part number 1101M2S2CQ2E2 available from Master distributors of Santa Monica, Calif., USA. 
       FIG. 26  shows the lock slide  90  whereby a key pushes up, out of contact with the latch plate  52  and allows 90-degrees of rotation of the cylinder body  50  and latch plate  48 . 
       FIGS. 27 and 28  detail the cylinder lock pin assembly  28  including pin  92 . A robust design provides constant latching pressure retaining the cylinder from being removed. Pushing the cylinder latch button  24  allows the cylinder pin assembly  92  to be extracted allowing the cylinder  22  to be removed for reloading. The cylinder pin assembly can be used to push out bullet casings from the chamber  54 . 
     Although the invention has been particularly shown and described with reference to certain embodiments, it will be understood by those skilled in the art that various changes in form and detail may be made without departing from the spirit and scope of the invention.

Technology Category: f