Patent Document

FIELD OF THE INVENTION  
         [0001]    The present application relates to light beam expanders or collimating devices for expanding the beam diameter of light from a laser source and projecting it as a parallel beam of light.  
         BACKGROUND OF THE INVENTION  
         [0002]    Free space optical links are an alternative to optical fibers to provide a high bandwidth communication channel between two locations. Such links are particularly cost effective when the installation of the hard wired optical fiber link is very costly as for example between two offices located in neighboring high rise buildings in a city. The implementation of free space optical links requires the transmitter to send a large diameter low divergence beam of light, for example a beam of a few centimeters, that can be easily projected and aligned on the receiver at the other end of the link. Typically, the light output from a laser source has a small beam diameter. Thus a beam expander or laser collimator is required to transform the light output from the laser source into a larger diameter low divergence beam of light, wherein the rays are substantially parallel. This invention is concerned with an improved design for these laser collimators.  
           [0003]    Several factors need to be considered in the design of a laser collimator. Firstly, it is desirable to use as a light source, a semiconductor laser which has been optically coupled by way of being pigtailed with a single mode optical fiber. The light output from a non-pigtailed semiconductor laser is far from ideal. Due to the very thin and wide highly asymmetrical cross section of the semiconductor lasing medium, the light output is elliptical in shape and highly divergent in the direction normal to the plane of the lasing media. On the other hand, the output from a fiber pigtailed laser has a circular beam cross section with a Gaussian intensity profile and the divergence is well defined by the confinement angle T confinement  which is given by arccos (n clad /n core ) where n core  and n clad  are respectively the refractive indices of the core and cladding the of the single mode fiber. Furthermore, this type of laser is being mass produced, for fiber optic telecommunications applications thereby providing a supply of high quality light sources at a low cost for through-the-air applications. Another desirable requirement is that the laser source operate in the 1500 nm wavelength region. In this wavelength region, the power limits set by the eye safety standards are significantly higher than for lasers operating at shorter wavelengths. Finally it is desirable that the laser collimator be simple, compact and light-weight for mounting on a beam steering device for pointing the laser beam at a receiver. 
       
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0004]    The invention will be described in greater detail with reference to the accompanying drawings which represent preferred embodiments thereof, wherein:  
         [0005]    [0005]FIG. 1 is a design for a laser collimator.  
         [0006]    [0006]FIG. 2 is a schematic diagram of the laser collimator in accordance with the present invention.  
         [0007]    [0007]FIG. 3 is an expanded view of the mounting sleeve of the laser collimator of FIG. 2.  
         [0008]    [0008]FIG. 4 is another embodiment or the input section of the laser collimator in accordance with this invention.  
         [0009]    [0009]FIG. 5 is another embodiment of the input section of the laser collimator in accordance with this invention.  
         [0010]    [0010]FIG. 6 is another embodiment of the input section of the laser collimator in accordance with this invention. 
     
    
     DETAILED DESCRIPTION  
       [0011]    [0011]FIG. 1 shows a design for a laser collimator. A cylindrical collimator holder  105   a  housing securely holding an optical fiber pigtail  200  which includes capillary tube  201  an optical fiber  101  residing the capillary tube. The collimator holder  105   a  is shown having a circular hole at one end in which the tip  102  of optical fiber  101  of the optical fiber pigtail  200  is inserted and fastened and another cylindrical hole at the other end of the holder  105   a  in which a plano-convex lens  106   a  is mounted. The center axis of the lens  106   a  is aligned with the axis of the optical fiber  101  and the end of the optical fiber tip  102  is located at the focus of the lens  106   a.  The light emerging from the optical fiber tip  102  radiates into a cone of diverging light as shown. The half angle of the cone depends on the optical fiber numerical aperture. In the case of standard telecommunications monomode optical fiber, the half angle is nominally 10 to 12 degrees. The light cone falls on the plano-convex lens  106   a  and is refracted into a parallel beam of larger diameter. The diameter of this beam depends on the distance between the lens  106   a  and the optical fiber end and the half angle of the cone of light.  
         [0012]    In the design for the laser collimator shown in FIG. 1, it is necessary to terminate the end of the optical fiber tip with a flat planar surface that is not normal to the axis of the optical fiber. Typically, this flat surface on the slanted end of the optical fiber pigtail makes angle of 82 degrees with the optical fiber axis. The reason the optical fiber tip cannot be terminated with a surface normal to the fiber axis is that Fresnel back reflection of the laser light at the glass-air interface is coupled back into the laser and disturbs the laser operation. Several detrimental effects arise because of this angled surface. The cone of radiated light is deflected so its axis is no longer aligned with the optical fiber-lens axis. In FIG. 1 this deflection is shown as deflecting the beam upward. A consequence of this deflection in the light cone is that the plano-convex lens  106   a  is much more complicated and costly to fabricate than a simple plano-convex lens such as lens  106  in FIG. 2. The lens  106   a  needs to be significantly larger than it would have to be if the cone of light were on axis because only part of the lens is being used. The flat surface of the plano-convex lens  106   a  is also not normal to the lens axis, but has been ground so that it is a 82 degree angle to the lens axis. Furthermore, the lens  106   a  must be mounted in the collimator holder and oriented so this surface is in parallel alignment with the fiber termination interface as shown in FIG. 1. Another shortcoming of the collimator is that light on passing through the lens is refracted into a parallel beam along a direction that does not correspond to the fiber-lens optical axis of the collimator. This feature of the collimator makes alignment of the optical path between the transmitter and the receiver more difficult. A final deleterious effect is that the light on traversing through the lens, passes near the lens edge where the light will experience increased spherical aberrations which means the focused spot size at the receiver will be larger than optimum.  
         [0013]    An object of the present invention is to design a collimator for a pigtailed laser diode in which the direction of the radiated expanded beam is coincident with the collimator optical axis and to reduce the aberrations experienced by the light passing through the collimator. A further object of the invention is to provide ways to increase the half-angle of the cone of light radiated from the fiber tip so that a larger radiated beam diameter can be realized in a collimator of shorter length.  
         [0014]    The present invention provides a means for overcoming the several deficiencies in the design for laser collimators shown in FIG. 1. Referring to FIG. 2, the collimator  100  in accordance with the invention has a collimator holder  105  having the shape of a cylindrical tube. The holder  105  is provided with a circular hole at one end in which a cylindrical mounting sleeve  103  can be inserted. The sleeve  103  contains two elements, an optical fiber pigtail  200  and light transmissive element in the form of a wedge shaped glass rod insert  104  having substantially no optical lensing power. The optical fiber pigtail  200  is typically fabricated by gluing a bare optical fiber  101  in a capillary tube  201  and polishing the end surface of the capillary tube  201  and the optical fiber tip  102  to have an 8 degree wedge angle. Optical fiber pigtails  200  are available commercially from Fujian JDSU CASIX, Inc. with a variety of different optical fibers including monomode optical fiber operating a wavelength of 1550 nm. The laser diode source, not shown in FIG. 2 is connected to the fiber pigtail  200  by fusion splicing the monomode fiber pigtail  101  of the fiber pigtail  200  to the monomode fiber pigtail of the laser diode, not shown in FIG. 2. At the other end of the collimator holder  105 , another larger diameter hole is provided in which a plano-convex lens  106  is mounted. The axis of the lens  106  is inline with the axis of the optical fiber  101  and the lens  106  focal point is on the end of the optical fiber tip  102 .  
         [0015]    [0015]FIG. 3 is an expanded view of the sleeve  103  of the collimator. A glass rod insert  104  has a refractive index equal to the refractive index, n core  of the optical fiber. One end of the glass rod insert  104  is ground flat with the surface plane at an angle of 82 degrees to the rod axis. The other end of the glass rod insert  104  is flat with the surface plane normal to the fiber axis. The glass rod insert  104  is mounted in the sleeve  103  and oriented such that the angled surface of the insert  104  meshes with the angled surface of the optical fiber tip  102  and the glass rod insert  104  is pushed into the sleeve  103  of the collimator such that there is a small air gap between end of the optical fiber tip  102  and the end of the rod insert  102  as shown in FIG. 3. The glass rod insert  104  has the effect of straightening out the deflection of the cone of light radiating from the end of the fiber tip  102 . In the air gap, the cone of light emerging from the optical fiber tip  102  still undergoes refraction and thus is deflected off the fiber axis, but because the air gap is thin, the diverging light cone does not propagate very far before it experiences a second refraction at the first surface of the rod insert  104 , which straightens out the diverging light cone so that its axis is parallel the fiber axis and thus parallel to the optic axis of the collimator. Because the air gap is so thin, the offset of the axis of the diverging cone of light from the optical axis of the collimator is very small. Thus in the rod insert  104 , the light propagates as an expanding cone with a half angle T confinement , the confinement angle for the monomode fiber  101  and along an axis that is effectively coincident with the optic axis of the collimator. For a typical monomode fiber, T confinement  is nominally 8 degrees. When the diverging cone of light passes through the exit end of the glass rod insert  104 , it experiences another refraction which increases the half-angle of the diverging cone of light to T acceptance =arcsin (n core ×sinT confinement ). T acceptance  is also called the half acceptance angle of the monomode fiber and is nominally 12 degrees. The light emerging from the fiber tip  102  will experience Fresnel reflections at the fiber tip-air gap interface  107 , the air gap-rod insert interface  108  and the glass-air exit interface  109  of the glass rod insert  104 . Because the interfaces  107  and  108  are at angle to the optical fiber axis, the Fresnel reflected light will not couple back into the fiber. Furthermore at the interface  109 , the beam diameter is very much larger the core diameter of the monomode fiber thus the amount of Fresnel reflected light that can couple back into the fiber is greatly reduced. It is reduced further by coating the interface  109  of the rod insert  104  with an antireflection coating. It is also recognized that the reflections at the interfaces  107  and  108  are eliminated by reducing the air gap to zero thickness, i.e. make optical contact between the end of the fiber tip  102  and the angled end of the rod insert  104 .  
         [0016]    Another embodiment of the invention is shown in FIG. 4 where the air gap is filled with an epoxy  110  that has a refractive index equal to n core . In this embodiment, it is not necessary to have a mounting sleeve  103 . The collimator holder  105  of FIG. 2 is provided with a hole of the appropriate diameter to hold and secure the structure depicted in FIG. 4, without the use of a mounting sleeve  103 .  
         [0017]    The addition of the glass rod insert  104  to the design of the laser collimator has several benefits. Firstly, the direction of the radiating cone of light emerging from the optical fiber tip  102  is straighten so that it propagates along the optic axis of the collimator. Consequently, the light passes through the center of the plano-convex lens  106  and the direction of the expanded parallel light beam is coincident with the laser collimator axis. Furthermore, because the light passes through rod insert  104  which has a refractive index higher than air, the effective focal length the plano-convex lens  106  is larger than the actually distance between the fiber tip and the plano-convex lens. Thus the curvature of the convex surface of this plano-convex lens  106  is lower than the equivalent lens required for a collimator in which the medium between the optical fiber tip and the lens is all air as in the collimator of FIG. 1. The plano-convex lens  106  of the invention is also simpler to manufacture than the lens  106   a  in the collimator of FIG. 1, because it has a smaller diameter and the plane surface of the lens  106  is normal to the optic axis. Finally the light on passing through the collimator will experience less aberrations because it passes through the center of the lens and the lens curvature is lower. In the embodiment of FIG. 3, the glass rod insert  104  has two surfaces  108  and  104  having respectively, angles of 82 and 90 degrees to the optic axis of the laser collimator. It is readily recognized by one skill in the art there other appropriate sets of angles which will accomplish this same goal of straightening out the deflected diverging cone of light emerging from the fiber tip and aligning its propagation direction parallel to the optic axis of the laser collimator. However the choice of angle for surface  108  that matches the angle for surface  107  on the optical fiber tip  102  is preferred because it enables the smallest size air gap between the two surfaces.  
         [0018]    It will also be appreciated by one skilled in the art that more than one fiber could be included in the fiber pigtail  200 . For example the fiber pigtail  200  could contain two fibers. The second fiber is used to launch visible light that is used as a pointer for lining up the collimator with the receiver. Once a signal is obtained, the alignment is fined tuned to maximize the received signal. The second fiber could also be used to transmit a signal on an optical carrier having a different wavelength. In this embodiment a dichroic filter or other wavelength separating means would be required in the receiver to separate the two wavelengths.  
         [0019]    Another objective of the invention is to provide an optical fiber tip that radiates light into a larger acceptance angle, T acceptance  for the purpose of increasing the half angle of the cone of light emerging from the fiber tip  102 . Such a fiber tip increases the beam diameter of the parallel light beam that is projected by the laser collimator without having to increase the collimator length thus enabling a laser collimator with a larger beam expansion in a compact size.  
         [0020]    The acceptance angle is a property of the fiber and is related to the fiber numerical aperture, NA, and the refractive indices of the core and cladding through the expression NA={square root}{square root over ((n core   2 )} n cadding   2 )=sinT acceptance . Thus the numerical aperture of the fiber is increased by increasing the difference between the core and cladding refractive index. In practice, this is usually accomplished by increasing the amount of dopant in the core during the manufacture of the fiber. Thus one approach for increasing the acceptance angle is to manufacture the fiber pigtail  200  using a special monomode fiber that has a larger numerical aperture. This embodiment of the invention is shown in FIG. 5 which shows only the sleeve  103  of the collimator in FIG. 2. The monomode fiber  101  in FIG. 3 has be replaced with a special monomode optical fiber  301  that has a higher core refractive index. The refractive index of the rod insert  104  is also larger in order to have the same refractive index as the fiber core of the specialty fiber  301 . In this approach it is preferable to have the normalized frequency V=(Σd/O)NA of the specialty fiber  301  be nominally the same as the normalized frequency of the standard telecommunication fiber that is used to pigtail the semiconductor laser. This requirement can be satisfied for a monomode telecommunications fiber  101  and a monomode specialty fiber  301  that have respectively fiber core diameters of d and d s  and numerical apertures of NA and NA s  such that d s /NA s =d/NA. The numerical aperture of the specialty fiber  301  is greater than the numerical aperture of the telecommunications fiber by the ratio of the diameters d/d s . It is feasible to make a monomode specialty fiber  301  with half the diameter of the telecommunications; hence the numerical aperture is twice the size of the numerical aperture of the telecommunications fiber. The acceptance angle is correspondingly increased through the relationship sinT acceptance =NA s . Using this approach it is feasible to double the acceptance angle and thus make a similar increase in the diameter of the projected laser beam. A practical issue is the connection of the monomode specialty fiber to the monomode fiber pigtail of the semiconductor laser. This is accomplished by thermally expanding the core of the specialty fiber as described in U.S. Pat. No. 6,275,627 and the references therein to match the mode field diameter of the monomode fiber pigtail of the semiconductor laser. The laser fiber pigtail can then be fusion spliced directly to thermally expanded core of the specialty fiber used in making the fiber pigtail. FIG. 5. shows the connection of the laser diode  304  with a pigtail that uses standard telecommunications monomode optical fiber  101  by a fusion splice  306  to the monomode specialty fiber  301 . The inset in FIG. 5 provides an expanded view of the region about the fusion splice  306 . It shows the diameter of the core  302  of the specialty fiber  301  is thermally expanded to match the diameter of the core  307  of the monomode fiber  101  at the point of the fusion splice. The problem with this approach for increasing acceptance angle of the cone of light radiating from the fiber tip  102  is that it requires a special fiber in the optical fiber pigtail  200 .  
         [0021]    Another approach for increasing the acceptance angle that does not require a specialty fiber is to form a taper on the end of standard monomode optical fiber. This can be accomplished using the techniques similar to that for the manufacture of fused biconical couplers. A few centimeters of bare fiber is placed under tension in a jig and the center is heated with a hydrogen torch. As the glass softens, the fiber elongates forming a biconical taper. The biconal taper is then cleaved near the center of the bicone thereby forming a fiber pigtail with a half bicone or a tapered end. Several conditions must be satisfied to form a suitable tapered optical fiber tip. Firstly, the taper is sufficiently gradual so that light propagating in the monomode fiber is not converted into radiation modes in the tapered section. Secondly, the fiber is tapered to small enough diameter so that the light propagating as a bound mode in the core of the fiber radiates into cladding and propagates as a bound mode in the tapered end structure that has air as its cladding and the glass of the fiber as its core. This condition is obtained when the diameter, d, of the fiber core becomes sufficiently small in the tapering process that the local normalized frequency V=(Σd/O)NA|1. FIG. 6 shows the fiber sleeve  103  of the laser collimator for this embodiment of the invention. The half bicone or tapered optical fiber tip  400  is shown protruding from the capillary tube  201  in which it is mounted. In general, the waveguide structure at the fiber tapered end  400  can be viewed a short circular glass rod waveguide with an air cladding and an angled surface exit end  401 . Because the cladding is air, this fiber waveguide structure  400  has a high numerical aperture (NA|1.1). If the fiber waveguide structure  400  is to support only single mode propagation, the normalized frequency V 2.405 which implies the diameter of the fiber structure  400  is very small, of the order of the wavelength of the light O=1550 nm. It would be appreciated by one skilled in the art, that a fiber waveguide structures  400  that have a larger diameter could be used. This is possible even though the normalized frequency V! 2.405 and the fiber structure  400  is a multimode waveguide since only the lowest order mode of the waveguide structure is excited as the light propagates from the single mode fiber into the fiber waveguide structure  400 . In this case, however, the half-angle of the radiated light cone from the fiber tip will not be related to the numerical aperture but will depend on the propagation characteristics of the lowest order mode in the fiber waveguide structure  400 . A practical issue is how to package of the fiber tip. It will be necessary to have the of the fiber waveguide structure project out of the capillary tube holder  201  into the air for a short distance. This will place a limitation on the length of the fiber waveguide structure  400 . Since the fiber waveguide structure  400  is formed primarily from the cladding glass of the monomode fiber  101 , the rod insert  104  has a refractive index nominally equal to the refractive index of the cladding of the optical monomode fiber  101 . It also recognized by one skilled in the art, that the end  401  of the fiber waveguide structure  400  could make optical contact with the glass rod insert and that epoxy of suitable refractive index could be used to fasten the fiber waveguide structure  400  to the rod insert  104 .

Technology Category: 3