Patent Document

RELATED APPLICATIONS  
       [0001]    This is a continuation of application Ser. No. 10/137,929, filed May 2, 2002, which is a continuation of Ser. No. 09/491,361, filed Jan. 26, 2000, now abandoned. 
     
    
     
       BACKGROUND OF THE INVENTION  
         [0002]    1. Field of the Invention  
           [0003]    The present invention relates to portable spas and, more particularly, to a spa which may be installed either in the ground or above the ground without hindering access to the technical equipment necessary for operation of the spa.  
           [0004]    2. Description of the Related Art  
           [0005]    Traditionally, there have been two distinct types of spas, permanent in-ground spas and portable spas that can be installed either above or below the ground. In-ground spas consist essentially of a shell installed in the ground that includes hydro-jets around its perimeter designed to circulate heated water within the spa. Plumbing to the hydro-jets must be installed underground and routed to the spa from a remote maintenance area which houses the necessary technical equipment, such as the pumps, heaters, filters and valves. While in-ground spas are generally considered more aesthetically pleasing than portable spas, they are also relative expensive and time consuming to install and are virtually impossible to remove and subsequently install at a different location.  
           [0006]    Portable spas are usually stand-alone upright structures in which the water reservoir and all of the plumbing and technical equipment are within a single self-contained unit. These spas are advantageous in that they are easily installed above the ground without excavating the ground, and they can be moved to another location with little or no damage to the spa itself. Since portable spas are typically about three to four feet tall, a deck, or at least a set of stairs, is often built around the top of the spa to enhance the spa&#39;s appearance as well as provide easier accessibility for the user.  
           [0007]    In some cases, owners of portable spas will install the spa below ground level to simulate the appearance of a permanent in-ground spa. However, the current industry rules governing underground installation of portable spas requires excavation of a hole larger than the spa itself, and the construction of a retaining wall or other suitable barrier to keep the pressure of the surrounding earth off the side walls of the spa. This undesirably adds to the installation expense and requires construction of a deck or the like to cover the gap between the top of the spa and the retaining wall.  
           [0008]    Portable spas have traditionally provided access to the technical equipment (i.e., pumps, heater, etc.) through an equipment access door in one of the side walls of the spa. If the spa is installed above the ground, with a deck built around the spa, the deck must include a door or hole in one side to reach the spa&#39;s equipment access door. This has the disadvantage that it detracts from the appearance of the deck while increasing the expense. It also may be inconvenient to maintain or repair the spa&#39;s equipment, since one must crawl under the deck.  
           [0009]    Similar disadvantages arise when a portable spa is installed below ground level. In these cases, the retaining wall in the excavated hole must be considerably wider than the spa itself to provide room to reach the spa&#39;s equipment access door at the side of the spa. Not only is the cover for this hole (in the deck between the spa and the retaining wall) usually unattractive, but the hole itself poses a potential safety hazard.  
           [0010]    Accordingly, there has existed a definite need for a universal portable spa than can be installed either above the ground or below the ground, while simultaneously providing access to the technical equipment, and without sacrificing appearance and safety. There has also existed a need for a portable spa that is easier to install, repair and maintain. The present invention satisfies these needs and provides further related advantages.  
         SUMMARY OF THE INVENTION  
         [0011]    The present invention provides a spa for use in heating and circulating water in the form of a self-contained unit having all of the equipment necessary for operation of the spa. The spa is capable of either above-ground installation in the manner of a portable spa or direct in-ground installation in the manner of a permanently installed spa. In either case, regardless of the manner of installation, access to the equipment for operation of the spa is convenient and not hindered in any way.  
           [0012]    The spa comprises a reservoir for holding water and an outer wall surrounding the reservoir. An equipment bay containing all of the equipment necessary for operation of the spa is located in and accessible from an opening of the top portion of the spa between the outer wall and the reservoir. A cover over the opening to the equipment bay is opened from the top portion of the spa to permit access to all of the equipment in the equipment bay. Thus, access to the equipment is provided in a safe and convenient fashion, free of any obstructions that may be around the outer wall at the side of the spa.  
           [0013]    In one aspect of the invention, the opening to the equipment bay is provided in a substantially horizontal coping that joins the reservoir to the outer wall. When the cover is closed, it may be sealed to the opening in a substantially water-tight manner so that the equipment in the equipment bay, such as a heater, pump and related control equipment, can be free of water intrusion. The spa also includes a water filter in a filtration compartment normally flooded with water from the reservoir, and filter cartridges for filtering impurities from the water. The filtration compartment is normally separated from the equipment which may be housed in a separate equipment compartment, and the two compartments need not be covered by the same cover. However, for convenience, the two compartments may be located side-by-side and share a common cover.  
           [0014]    In another aspect of the invention, reinforcing means are provided between the outer wall and the reservoir for supporting the outer wall against deformation from external forces. When the spa is installed below ground level, the reinforcing means withstands the external forces from excavated ground that is in direct contact with, and therefore applies pressure directly against, the outer wall. The reinforcing means may comprise a plurality of internal support elements, it may comprise a dense foam material, or it may comprise a combination of both.  
           [0015]    In one embodiment of the reinforcing means, the support elements comprise a framework including a plurality of horizontal bottom support elements, a plurality of horizontal top support elements, and a plurality of vertical support elements that connect the bottom support elements to the top support elements. A plurality of bracing elements connected at an angle between the vertical support elements and the horizontal bottom support elements assist in supporting the framework and, thus, the outer wall against deformation from lateral external forces. This framework may be comprised of pressure-treated wood or other suitable materials.  
           [0016]    In an alternative form of the invention, the opening to the equipment bay may be provided in the outer wall at a side of the spa. A shield is provided over the opening that can, like the reinforcing means, withstand deformation from external forces, for example, from the ground surrounding the spa. The shield is spaced from the opening such that the spa can be installed below ground level, and the equipment bay can be accessed by removing the cover over the opening.  
           [0017]    The spa of the present invention is extremely versatile, as it can be installed either above ground or below ground level, while still providing a means to access the equipment necessary to operate the spa. Access to the equipment is both convenient and safe, and the overall appearance of the spa and its surrounding environment can be made to be as aesthetically pleasing as possible.  
           [0018]    For example, if the spa is installed above the ground, a wood deck may be constructed around the spa, without requiring a side access door or a top access door in the deck, since access to the equipment bay can be reached from the top of the spa. Similarly, the spa can be installed directly in the ground and the excavated earth can be applied directly to the side of the spa, to simulate the appearance of a permanent in-ground spa. No retaining walls or other type of barriers are needed. Thus, the resulting spa has enhanced utility, as it may be portable or permanently installed at the option of the user. It is also relatively easy and inexpensive to install, repair and maintain, without any underground pipes and attendant problems from leaks or the like.  
           [0019]    Other features and advantages of the present invention will become apparent from the following description of the invention, taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principles of the invention. 
       
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0020]    The accompanying drawings illustrate the invention. In such drawings:  
         [0021]    [0021]FIG. 1 is a perspective view of a portable spa embodying the present invention, showing the spa installed underground.  
         [0022]    [0022]FIG. 2 is another perspective view of the spa, with a cross-section taken along the line  2 - 2  of FIG. 1, showing an equipment access door removed to permit access to the spa&#39;s technical equipment.  
         [0023]    [0023]FIG. 3 is a top plan view of the spa.  
         [0024]    [0024]FIG. 4 is a perspective view of the spa installed above the ground with a raised deck surrounding the spa.  
         [0025]    [0025]FIG. 5 is a side schematic view of the spa in which an internal support structure is illustrated in dashed lines.  
         [0026]    [0026]FIG. 6 is a top plan view of a spa showing an alternative embodiment of the invention. 
     
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS  
       [0027]    As shown in the accompanying drawings, the present invention is embodied in a spa, indicated generally by the reference numeral  10 , for use in heating and circulating water  12  in the traditional manner. The spa  10  is capable of either above-ground installation, in which a raised deck  14  may be constructed around the spa, or direct in-ground installation, in which the spa is installed in the ground  16  with the earth directly in contact with the side of the spa. In either case, access to the equipment required for service of the spa  10  is convenient and not hindered in any way by the manner of installation.  
         [0028]    [0028]FIG. 1 shows the spa  10  installed directly in the ground  16 . However, whether the spa  10  is installed in the ground  16 , as in FIG. 1, or above the ground, as in FIG. 4, the basic structure of the spa is still the same. It is defined by a shell  18 , which may be constructed of fiberglass, acrylic, high-impact thermoplastic materials, or any other suitable lightweight, high-strength material not easily susceptible to damage from water or sunlight. The shell  18  may be molded in a single unit, but more commonly it is a combination of several pieces joined together by adhesives or fasteners or by similar methods known in the art.  
         [0029]    In one embodiment, the shell  18  comprises an outer wall  20  that defines the outer shape of the spa  10  and functions as a housing to enclose all of the remaining elements of the spa. In particular, the outer wall  20  comprises a vertical side wall  22  and a horizontal bottom wall  24 . A horizontal coping  26  along the upper surface of the spa  10  provides a smooth transition from the vertical side wall  22  to an internal water reservoir  28  designed to hold a quantity of water  12  and at least one person  30 .  
         [0030]    As shown in FIG. 2, a space  32  is provided between the outer wall  20  and the reservoir  28 . This space  32  is preferably filled with a stiff insulating material  34 , such as a dense Styrofoam or the like. The insulating material  34  increases the structural integrity of the spa  10 , as well as its insulating qualities.  
         [0031]    With reference to FIGS.  2 - 3 , a step  36  is included in the reservoir  28  for the user&#39;s ease and safety while entering the spa  10 , and bench seats  38  are included for the user to sit or lounge in the water  12 . A foot well  40  is also typically included in the center of the spa  10 . Multiple hydro-jets (not shown) located around the perimeter of the reservoir  28  provide powerful streams of heated water that vigorously circulate the water  12  in the reservoir. It will be understood that the arrangement of the step  36 , seats  38 , foot well  40  (and hydro-jets) illustrated in the drawings is but one possible configuration, and many other arrangements could be used. In addition, in cases where the spa  10  is installed above the ground  16 , an optional drainage line (not shown) originating at the lowest point of the reservoir  28  and terminating outside of the shell  18  may be included to assist in draining of the reservoir.  
         [0032]    It will be noted that the coping  26  is considerably wider at one side of the spa  10  than any other. The coping  26  is enlarged in this area to provide an opening  42  leading to an equipment bay  44 . The equipment bay  44  has two sections comprising an equipment compartment  46  and filtration compartment  48 , both of which are located between the outer wall  20  and the internal reservoir  28 . Preferably, the equipment compartment  46  and the filtration compartment  48  are in close proximity such that a single cover may be used to cover both. However, it is not a necessary requirement of this invention that the filtration compartment  48  and the equipment compartment  46  be located next to each other or that they share a common cover. Thus, a cover  50  for the equipment compartment  46  and a cover  51  for the filtration compartment  48  are shown. For convenience, both of these covers will be referred to as the cover  50 .  
         [0033]    With particular reference to FIG. 2, the filtration compartment  48  includes a skimmer  52  that provides a water flow path from the reservoir  28  to the filtration compartment  48 . Thus, the water level in the filtration compartment  48  is maintained essentially at the same level as that in the reservoir  28 . Preferably, the lower edge of the skimmer  52  is just below the water level so that only water from the uppermost surface of the reservoir  28  can enter the filtration compartment  48 . The skimmer  52  also preferably includes an inwardly hinged skimmer door  54  or the like that allows water and floating debris from the upper surface of the reservoir  28  to enter filtration compartment  48 . In the event that a wave or backflow causes water from the filtration compartment  48  to flow back into the reservoir  28 , the skimmer door  54  will be forced to close. Thus, floating debris that enters the filtration compartment  48  will remain trapped therein until the user removes it during a periodic cleaning. A filter cartridge  56  located near the bottom of the filtration compartment  48  serves to filter impurities in the water before it travels from the filtration compartment  48  through a pipe  58  and on to the equipment compartment  46 . The filter cartridges  56  are removable so that they can be periodically cleaned or replaced.  
         [0034]    Unlike the filtration compartment  48 , the equipment compartment  46  is not flooded with water  12 . It is isolated from the filtration compartment  48  and the reservoir  28  by a vertical wall  60 . The equipment compartment  46  houses a conventional water pump  62  (or pumps as shown in FIG. 3), such as a motor-driven impeller-type water pump. It also houses a conventional water heater  66  for heating the water  12  and maintaining a desired water temperature within the reservoir  28 . A control box  64  houses the necessary controls for controlling operation of the water pumps  62 , the water heater  66  and any other necessary equipment. A sump pump  68  is located in the lower-most portion of the equipment compartment  46  and serves to remove any excess water that might leak or be splashed into the compartment  46  or, when installed in-ground, any water resulting from fluctuation in water table levels. Power to operate the water pump  62  and the water heater  66  is supplied from an external electrical source (not shown) through a conventional hookup that may be located just below the edge of the coping  26 .  
         [0035]    The water pump  62  draws water from the reservoir  28  into the filtration compartment  48  and into the water heater  66  through an intake pipe  70 . After passing through the heater  66 , the water  12  is returned to the reservoir  28  by an output pipe  72  that distributes the heated water to the one or more hydro-jets located in various positions around the sides of the reservoir  28 . The intake and output pipes  70  and  72  are preferably constructed of polyvinylchloride, but could also be made of other lightweight, noncorrosive materials. If it is desired to create a low-maintenance water treatment in the reservoir  28 , a feature traditionally associated with spas of this type, the output pipe  72  may also include an ozone generator (not shown) that mixes ozone gas with the water flow before it enters the spa  10 .  
         [0036]    In accordance with the invention, the spa  10  may be installed above ground level, in the manner of a portable spa or, alternatively, it may be installed below ground level, in the manner of a permanently installed in-ground spa. If above-ground installation is desired, as shown in FIG. 4, one simply needs to place the spa  10  on a firm and level area (such as on a concrete pad or hard-packed earth), fill the reservoir  28  with water  12 , and connect the power source. Since the side walls  22  of the spa are typically several feet high, an elevated deck  14  may also be built around the spa  10  to improve accessibility and appearance. Many variations of decks will serve this purpose.  
         [0037]    Importantly, the elevated deck  14  does not require an equipment access door, either in the side or on the top of the deck, in order to gain access to the equipment bay  44 . This is because all of the equipment in the equipment compartment  46  and the filtration compartment  48  can be conveniently reached by removing the cover  50  at the top of the spa  10 . Hence, unsightly and potentially unsafe access doors in the deck  14  are avoided, as is the extra expense to make them. Moreover, the ease with which the equipment bay  44  can be reached is substantially enhanced. This is no need to crawl under the deck  14  through a side access door, or down through an access door in the top of the deck.  
         [0038]    When the spa  10  is to be installed below ground level, as shown in FIGS.  1 - 2 , a hole just slightly larger than the spa must be excavated. Once the spa  10  is placed in the hole, which may be as deep as the edge of the coping  26 , some of the earth  16  that was excavated may be replaced directly around the walls of the spa, thus locking the spa into place. The reservoir  28  can then be filled with water  12  and the power source can be connected.  
         [0039]    Importantly, no retaining wall or other type of barrier needs to be installed to keep the earth  16  away from the side walls  22  of the spa  10 . Further, since the spa  10  is a self-contained unit having all of the necessary equipment to operate the spa, there is no need for additional excavation for plumbing, such as output pipes or hydro-jets. Again, only the power source needs to be connected, and since it is located just below the edge of the coping  26 , it also does not require additional excavation. Thus, the spa  10  may be easily installed in areas where space is limited, and it may be installed in virtually any orientation desired by the user.  
         [0040]    Furthermore, even though the entire side wall  22  of the spa  10  is buried underground, access to the equipment bay  44  is easily and conveniently accomplished through the top access cover  50  in the coping  26 . Consequently, there is no need to build a retaining wall or the like around the spa  10  before it is placed in the hole. However, if the appearance of an in-ground spa is desired, and the user wishes to keep the option to move the spa  10  in the future, such a conventional retaining wall could be built. Advantageously, since the equipment bay  44  is accessible at the tope of the spa  10 , only a small clearance is necessary between the spa side wall  22  and the retaining wall.  
         [0041]    When the spa  10  is installed above-ground level, there will be some lateral forces against the walls comprising the reservoir  28  and the outer wall  20  of the shell  18 . For example, the weight of the water  12  in the reservoir  28  creates an outward lateral pressure against the reservoir walls and contributes to the overall weight of the spa  10  and thus the forces exerted on the side wall  22  supporting the spa.  
         [0042]    Even more significant, however, is the lateral pressure against the outer wall  20  caused by the earth  16  when the spa  10  is installed directly in the ground. If the reservoir  28  is empty for a significant time, this lateral inward pressure could cause substantial damage or buckling of the walls without a counteracting support system. Accordingly, the present invention provides a reinforcing means to prevent this damage.  
         [0043]    [0043]FIG. 5 illustrates one embodiment of a reinforcing means comprising an internal support framework  74  which provides the necessary structural support to enable the side wall  22  of the spa  10  to resist the subjacent lateral forces of the earth  16  resulting from in-ground installation. The support framework  74  comprises a plurality of supports such as pressure treated wood. Other suitable supports, such as supports made from rigid plastic material, also can be used.  
         [0044]    The support framework  74  is located in the space  32  between the reservoir  28  and the outer wall  20  and comprises bottom horizontal supports  76 , top horizontal supports  78  and vertical supports  80  extending between and connecting the top supports  78  to the bottom supports  78 . Triangulation of the vertical supports  80  is accomplished by braces  82  having one end connected either to a vertical support  80  or a top horizontal support  78  and having another end connected to a corresponding horizontal bottom support  76 .  
         [0045]    A dense foam or similar lightweight, high-strength material  34 , discussed above, may also be used as a filler between the outer wall  20  and the reservoir  28  to increase the structural integrity as well as the insulation capacity of the spa  10 . In this regard, it is contemplated that an appropriate filler  34  with the requisite structural strength and other characteristics could be used alone to support the spa  10 , without requiring the support framework  74  discussed above.  
         [0046]    An alternative embodiment of the invention is illustrated in FIG. 6. In this embodiment, the equipment compartment  46  and the filtration compartment  48  are accessible from the side of the shell  18  through a side access door  84 . A side shield  86  isolates and protects the side access door  84  from the surrounding earth  16  for an in-ground installation. However, the excavated ground otherwise completely surrounds and abuts against the side wall  22  of the spa  10 , as in the in-ground installation discussed above.  
         [0047]    From the foregoing, it will be appreciated that the present invention provides a universal self-contained spa  10  that can be installed either above ground or below ground level, while still providing a means to access the equipment necessary to service the spa. Access to the equipment is both convenient and safe, and the overall appearance of the spa  10  and its surrounding environment is as aesthetically pleasing as possible. The resulting spa is extremely versatile, as it may be portable or permanently installed at the option of the owner.  
         [0048]    While a particular form of the invention has been illustrated and described, it will be apparent that various modifications can be made without departing from the spirit and scope of the invention. Accordingly, it is not intended that the invention be limited, except as by the appended claims.

Technology Category: 1