Patent Document

BACKGROUND  
       [0001]     The invention relates to a light tunnel module in particular to a light tunnel module that is stable, not deformed under high temperature and capable of being used in various projection systems.  
         [0002]     A conventional projection system often comprises a condenser receiving and uniformly distributing incident light. The uniformly distributed light is then output from the condenser.  
         [0003]     The conventional projection system may be a CRT, an LCD, a DLP, or a micro-display. Referring to  FIG. 1 , Taiwan Patent No. 517855 discloses a conventional DLP  10  comprising a light source  1 , a reflector  2 , a color wheel  4 , a condenser  3 , a lens assembly  5 , a digital micro-mirror device (DMD)  6  and a lens  7 . The condenser  3  is a hollow pipe. Specifically, the condenser  3  is a light tunnel receiving and outputting light.  
         [0004]     A light from the light source  1  is transmitted through the reflection of the reflector  2  and to the color wheel  4  directly. The light passes through the color wheel  4  with three primary colors and is thereby divided into coaxial red, green and blue lights. The coaxial red, green and blue lights are uniformly distributed by the condenser  3  and then imaged on the DMD  6  via the lens assembly  5 . The DMD  6  converts continuous lights to gray level and displays the color thereof with the red, green, and blue colors. The light is then imaged via the lens  7 .  
         [0005]     A conventional condenser often comprises multiple glass plates with inner walls coated with optical films. The glass plates are stacked, forming a light tunnel. A light can enter the light tunnel and be reflected thereby. The outer surfaces of the glass plates are directly held by jigs. The condenser is disposed in a required position in a projection system.  
         [0006]     As shown in  FIG. 2 , a conventional light tunnel is formed by stacking four glass plates  21 , with adjacent ends bonded together by adhesive. The inside surfaces of the glass plates  21  form a rectangular tunnel  22 . Light can enter and leave the rectangular tunnel  22 . The glass plates  21  are further held by jigs  23  directly and disposed in a projection system.  
         [0007]     Accordingly, the aforementioned glass plates are combined by only adhesive and thus cannot endure pressure applied thereto. Moreover, bonded portions between the glass plates are easily damaged at high temperature. The glass plates may break, shift or deform under a high temperature, thus reducing stability and performance of the condenser. Further, as directly held by the jigs thus the glass plates are easily broken, reducing the lifespan thereof.  
         [0008]     Additionally, as the outer surfaces of the glass plates are directly held by the jigs, the glass plates are easily broken, shifted or deformed at high temperature. Also, the glass plates deform or break when the pressure applied by the jigs cannot be endured by the glass plates. Furthermore, glass plates with different sizes and profiles cannot be applied to different projection systems.  
       SUMMARY  
       [0009]     Accordingly, the invention provides a light tunnel module reducing manufacturing cost and time.  
         [0010]     Moreover, the light tunnel module provides better stability and performance at high temperature.  
         [0011]     Additionally, the light tunnel module protects the light tunnel thereof from shifting, deforming, and breaking.  
         [0012]     Further, the light tunnel module can be applied to various projection systems, thereby providing sharing capability.  
         [0013]     The light tunnel module comprises a plurality of reflectors and at least one sleeve. The reflectors are piled together to form a hollow tunnel, allowing a light to pass therethrough. The inner surfaces of the reflectors are coated with films, enabling the light entering and reflecting through it.  
         [0014]     The profile of the reflectors is trapezoid, rectangular, regular, or irregularly polygonal. The reflectors are made of glass.  
         [0015]     The sleeve fits on the outer surfaces of the reflectors. The outer surface of at least one of the reflectors is an abutting face, and the outer surfaces of other reflectors are non-abutting faces. Adhesive is selectively applied between the abutting face and the sleeve or between the non-abutting faces and the sleeve. The abutting face tightly abuts the sleeve. The non-abutting faces are tightly or non-tightly connected to the sleeve. One end of the sleeve and an end surface enclosed by the reflectors are positioned on a same plane.  
         [0016]     The sleeve directly fits on the outer surfaces of the reflectors. After the sleeve fits on the outer surfaces of the reflectors, adhesive is selectable applied between the sleeve and the outer surfaces of the reflectors, positioning and fixing the sleeve and outer surfaces of the reflectors.  
         [0017]     The sleeve is an integrally formed structure or an assembly constituted by several separate pieces. The profile of the sleeve is flared, pillared, tubular, rectangular or polygonal. The length of the sleeve is equal to or less than those of the reflectors. The sleeve fits on one end, two ends or the middle of the reflectors. The material of the sleeve is selected from the group consisting of plastic, metal, alloy, stainless steel, and ceramic.  
         [0018]     Accordingly, being indirectly held by jigs through the sleeve, the reflectors are not easily deformed, distorted, or broken under high temperature, enhancing stability and performance of the light tunnel module.  
         [0019]     As the sleeve fits on the outer surfaces of the reflectors, the light tunnel formed by the reflectors has a fixed size.  
         [0020]     As the outer surfaces of the reflectors are covered by the sleeve, the inner size of the sleeve changes with the sizes of the reflectors and the outer profile of the sleeve still matches the original projection system. Namely, the sleeve can fit on different reflectors and be disposed in the same projection systems. 
     
    
     DESCRIPTION OF THE DRAWINGS  
       [0021]     The invention can be more fully understood by reading the subsequent detailed description and examples with references made to the accompanying drawings, wherein:  
         [0022]      FIG. 1  is a schematic view of a conventional DLP of Taiwan Patent No. 517855;  
         [0023]      FIG. 2  is a schematic perspective view of the structure of a conventional light tunnel;  
         [0024]      FIG. 3A  is a schematic perspective view of the light tunnel module of a first embodiment of the invention;  
         [0025]      FIG. 3B  is a schematic cross section of the light tunnel module of a first embodiment of the invention;  
         [0026]      FIG. 4A  is a schematic perspective view of the light tunnel module: of a second embodiment of the invention;  
         [0027]      FIG. 4B  is a partially exploded perspective view of the light tunnel module of a second embodiment of the invention;  
         [0028]      FIG. 5  is a schematic perspective view of the light tunnel module of a third embodiment of the invention;  
         [0029]      FIG. 6  is a schematic cross section of the light tunnel module of a fourth embodiment of the invention;  
         [0030]      FIG. 7  is a schematic cross section of the light tunnel module of a fifth embodiment of the invention; and  
         [0031]      FIG. 8  is a schematic cross section of the light tunnel module of a sixth embodiment of the invention.  
     
    
     DETAILED DESCRIPTION  
       [0032]      FIG. 3A  is a schematic perspective view of the light tunnel module  300  of a first embodiment of the invention.  FIG. 3B  is a schematic cross section of  FIG. 3A . The light tunnel module  300  comprises a first reflector  301 , a second reflector  302 , a third reflector  303 , a fourth reflector  304  and a sleeve  305 . The first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304  are piled together, forming a rectangular hollow tunnel, i.e. light tunnel  306 , surrounded by the inner surfaces thereof. The first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304  are made of glass. The inner surfaces of the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304  are coated with films, enabling reflection of a light thereon. The sleeve  305  fits on the outer surfaces of the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304 .  
         [0033]     As shown in  FIG. 3A  and  FIG. 3B , the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304  are fixed by overlapping and bonding parts thereof. The first reflector  301  and the third reflector  303  are trapezoid and of the same size. The second reflector  302  and the fourth reflector  304  are rectangular and of the same size. The first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304  have the same length. Part of the inside surface of the second reflector  302  is bonded to one side of the first reflector  301  and the third reflector  303 . Bonded portions between the second reflector  302  and the first reflector  301  are straight, so as that between the second reflector  302  and the third reflector  303 . The length of the bonded portions equals to that of the second reflector  302 . The fourth reflector  304  is bonded to one side of the first reflector  301  and the third reflector  303  is in the same manner as the second reflector  302  is.  
         [0034]     Additionally, the outer surfaces of the first reflector  301  and the fourth reflector  304  serve as abutting faces  307 . The sleeve  305  tightly abuts the abutting faces  307 . The outer surfaces of the second reflector  302  and the third reflector  303  serve as non-abutting faces  308 . After the sleeve  305  fits on the outer surfaces of the reflector  301  and the reflector  304 , adhesive is applied between the sleeve  305 , the outer surfaces of the reflector  302  and the reflector  303 . Thus the non-abutting faces  308  are indirectly connected to the sleeve by adhesive. As shown in  FIG. 3A , one end of the sleeve  305  and an end surface enclosed by the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304  are positioned on a same plane. In this embodiment, the length of the sleeve  305  is equal to those of the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304 .  
         [0035]     Accordingly, positioning or fixing of the sleeve  305 , the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304  is complete. As fusing at a high-temperature is not required during the fitting process of the sleeve  305 , the material of the sleeve  305  can be selected from the group consisting of plastic, metal, alloy, stainless steel, ceramic or other inexpensive and easily processed material.  
         [0036]     Being indirectly held by jigs through the sleeve  305 , the first reflector  301 , the second reflector  302 , the third, reflector  303 , and the fourth reflector  304  are not easily deformed, distorted, or broken by the jigs under high temperature, thereby enhancing stability and performance of the light tunnel  306 .  
         [0037]     Moreover, the light tunnel module of the invention is not limited to the aforementioned structure.  
         [0038]      FIG. 4A  is a schematic perspective view of the light tunnel module  400  of a second embodiment of the invention.  FIG. 4B  is a partially exploded perspective view of the light tunnel module  400  of the second embodiment of the invention. Elements corresponding to those in the first embodiment share the same reference numerals. As shown in  FIG. 4B , the difference between the light tunnel modules  400  and  300  is that the light tunnel module  400  comprises two sleeves  405   a  and  405   b . The sleeves  405   a  and  405   b  fit on two ends of the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304 , respectively. The length of the sleeves  405   a  and  405   b  is less than those of the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304 . The two ends of the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304  are respectively covered by the sleeves  405   a  and  405   b.    
         [0039]     In this embodiment, the inner sizes of the sleeves  405   a  and  405   b  correspond to those of the outer surfaces of the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304 . The first reflector.  301  and the third reflector  303  are trapezoid and of the same size. After the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304  are stacked, the sleeve  405   b  first fits thereon and is positioned on one end thereof. The sleeve  405   a  then fits on the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304  and is positioned on the narrower end thereof. The sleeve  405   b  is bonded to the outer surface of the second reflector  302  by adhesive applied to a bonding portion  409  shown in  FIG. 4A , such that bonding therebetween is enhanced.  
         [0040]      FIG. 5  is a schematic perspective view of the light tunnel module  500  of a third embodiment of the invention. Elements corresponding to those in the first embodiment share the same reference numerals. The difference between the light tunnel modules  500  and  300  is that the light tunnel module  500  comprises a sleeve  505  fitting on the middle of the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304 . The inner size of the sleeve  505  corresponds to the size of the middle of the outer surfaces of the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304 . Structure, disposition, and function of other elements of this embodiment are the same as those in the first embodiment, and explanation thereof is omitted for simplicity. Specifically, the sleeve  505  fits on the middle of the first reflector  301 , the second reflector  302  the third-reflector  303  and the fourth reflector  304  after the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304  are piled together and positioned. The sleeve  505  is bonded to the outer surface of the third reflector  303  by adhesive applied to a bonding portion  509  shown in  FIG. 5 .  
         [0041]      FIG. 6  is a schematic cross section of the light tunnel module of a fourth embodiment of the invention. Elements corresponding to those in the first embodiment share the same reference numerals. The difference between this embodiment and the first embodiment is that both the second reflector  302  and the fourth reflector  304  simultaneously comprise a ladder-shaped cross section and a recessed groove  610 , and both the first reflector  301  and the third reflector  303  comprise a rectangular cross section. Specifically, two ends of the first reflector  301  and the third reflector  303  are tightly received in the recessed grooves  610  of the second reflector  302  and the fourth reflector  304 , forming a rectangular light tunnel  606 . Structure, disposition, and function of other elements of this embodiment are the same as those in the first embodiment, and explanation thereof is omitted for simplicity. At least one sleeve  605  then fits on the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304 .  
         [0042]      FIG. 7  is a schematic cross section of the light tunnel module of a fifth embodiment of the invention. Elements corresponding to those in the first embodiment share the same reference numerals. The difference between this embodiment and the first embodiment is that the first reflector  301 , the second reflector  302 , the, third reflector  303  and the fourth reflector  304  are sequentially bonded to each other by adhesive applied in end portions  712  adjacent thereto. A rectangular light tunnel  706  is thereby formed. Structure, disposition, and function of other elements of this embodiment are the same as those in the first embodiment, and explanation thereof is omitted for simplicity. At least one sleeve  705  then fits on the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304 .  
         [0043]      FIG. 8  is a schematic cross section of the light tunnel module of a sixth embodiment of the invention. Elements corresponding to those in the first embodiment share the same reference numerals. The difference between this embodiment and the first embodiment is that two margins of the second reflector  302  and the fourth reflector  304  are attached to part of the inside surfaces of the first reflector  301  and the third reflector  303 . A light tunnel  806  is thereby formed. Structure, disposition, and function of other elements of this embodiment are the same as those in the first embodiment, and explanation thereof is omitted for simplicity. Similarly, at least one sleeve  805  then fits on the first reflector  301 , the second reflector  302 , the third reflector  303  and the fourth reflector  304 .  
         [0044]     Accordingly, as the aforementioned sleeves fit on and are fixed to the outer surfaces of the first, the second, the third and the fourth reflectors, light tunnels formed by the first, the second, the third and the fourth reflectors can be of fixed sizes.  
         [0045]     Moreover, as the outer surfaces of the first, second, third, and fourth reflectors are covered by the sleeves, the inner sizes of the sleeves can be changed to match the outer surfaces of the first, the second, the third and the fourth reflectors while the outer profiles of the sleeves are fixed. Thus, the sleeves can be applied to the same projection system even though fitting on different sizes of the first, the second, the third and the fourth reflectors.  
         [0046]     While the invention has been described by way of example and in terms of preferred embodiment, it is to be understood that the invention is not limited thereto. To the contrary, it is intended to cover various modifications and similar arrangements (as would be apparent to those skilled in the art). Therefore, the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements.

Technology Category: g