Source: https://patents.google.com/patent/ES2376372T3/en
Timestamp: 2020-08-04 09:12:55
Document Index: 601483443

Matched Legal Cases: ['art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art 1', 'art.\n12']

ES2376372T3 - Procedure and device of treatment of a piece of sacrified corral bird. - Google Patents
Procedure and device of treatment of a piece of sacrified corral bird. Download PDF
ES2376372T3
ES2376372T3 ES08075117T ES08075117T ES2376372T3 ES 2376372 T3 ES2376372 T3 ES 2376372T3 ES 08075117 T ES08075117 T ES 08075117T ES 08075117 T ES08075117 T ES 08075117T ES 2376372 T3 ES2376372 T3 ES 2376372T3
ES08075117T
Petrus C.M. Janssen
Gerardus J.C. Van Bussel
2002-12-20 Priority to NL1022236 priority Critical
2002-12-20 Priority to NL1022236A priority patent/NL1022236C1/en
2003-01-17 Priority to NL1022418A priority patent/NL1022418C2/en
2003-01-17 Priority to NL1022418 priority
2003-12-12 Application filed by Marel Stork Poultry Processing BV filed Critical Marel Stork Poultry Processing BV
2006-12-22 First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=32396393&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=ES2376372(T3) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
2012-03-13 Publication of ES2376372T3 publication Critical patent/ES2376372T3/en
108010066207 Poultry Proteins Proteins 0.000 claims abstract description 18
210000000038 chest Anatomy 0.000 claims abstract description 15
238000005520 cutting process Methods 0.000 claims description 55
235000013372 meat Nutrition 0.000 description 25
Procedure for treating a piece of slaughtered poultry carcass, carcass piece (1) comprising at least part of a rib cage, whose flesh is naturally present in said rib cage, a neck opening and a wing joint, presenting the housing part (1) an interior, a procedure comprising the following steps: - the application and fixing of the housing part (1) to a product support (2), product support (2) that can be moved and product support (2) that fits on the inside of the housing part (1), - the movement of a wing articulation positioning member (21) through said neck opening to the interior of the workpiece housing (1), the wing articulation positioning member (21) being provided with one or more wing articulation positioning surfaces (22), which are arranged such that in a defined position of the positioning member wing articulation (21) with respect to the housing part (1), the wing articulation positioning surfaces (22) maintain said wing articulation in a predetermined position, - the application of an internal pressure on the part of housing, such that said wing joint is supported in the predetermined position by a wing articulation positioning surface (22), steps that are carried out in a revolver machine.
Procedure and treatment device for a carcass piece of slaughtered poultry.
The invention relates to methods and devices for treating a carcass piece of slaughtered poultry, carcass comprising at least part of the ribs and part of the meat that is naturally present in said carcass.
The modern consumer of meat products derived from poultry, particularly chicken, has become familiar with a wide range of choices among a large number of high-quality products, such as internal fillets, external fillets (single, double) , thighs, legs and wings which have been cut in various ways. To make it possible for consumer demand to be satisfied, those responsible for the treatment of slaughtered poultry need a flexible procedure and device for treating a carcass part of a slaughtered poultry that allows consumer demand for High quality products are satisfied in an efficient way.
For slaughtered poultry that will be divided into pieces that are attractive to the consumer, it is traditional for the poultry to be a dividing line. In this line, the poultry is hung by the legs of an appropriate hook of a conveyor system which is guided and passed through a plurality of treatment stations.
A generically known dividing line comprises a station in which the front half of the carcass (comprising the breast and that part of the spine that directly joins it) and the rear half of the carcass (which comprises the legs and that part of the loin that connects with the legs) are separated from each other. The rear half of the housing is further treated in the dividing line still hanging from the legs, while the front halves are transferred to a separate filleting line to be treated further.
Traditionally, the neck and neck skin are separated from the carcass while still in the dividing line. When the wings are removed from the carcass part, it depends on the way in which the breast meat is obtained. If the breast meat is the back of the carcass piece, the wings are removed on the dividing line. In another procedure used to obtain the breast meat, force is applied to the wings in order to pull and extract the breast meat from the carcass piece. The wings are then cut or separated from the breast meat by pulling with them. With this procedure, the wings and the meat of the breast are, therefore, separated from each other in the filleting line
Taking into account reasons of efficiency and flexibility, it is desirable that the treatment operations, such as the cutting of the wings (in their different variants) and the removal of the neck and / or the skin of the neck be, thus same, carried out in the filleting line.
Document NL-1014845 describes a device for the treatment of a slaughtered poultry product which comprises product supports which are fixed on a roof conveyor. This known device for the treatment of a slaughterhouse product comprises a conveyor that can move along a path and to which a first body is connected, which can rotate around a first geometric axis. A second body, which can rotate around a second geometric axis, is connected to the first body. A first drive device sets various first angular positions of the first body with respect to the first geometric axis, while a second drive device sets various second angular positions of the second body with respect to the second geometric axis. A locking device fixes the first and / or the second angular position. The locking device is actuated by means of drive cams located near the second geometric axis. The drive cams can be operated in different angular positions of the first body and the second body. A slaughter product fixation device connects a portion of slaughterhouse product breast with a second body. The description of document NL-1014845 is incorporated by reference herein.
Both frontal halves and the complete breasts, with or without wings, parts of the wings, the neck, the skin of the neck and / or the spine, can be applied to a support of this type of product. This known product support guides the fixed housing part by passing it through a series of treatment stations, and it is also possible that the housing part is moved to the inside of a position of each of the treatment stations as if the carcass piece was hanging on a hook that belonged to a dividing line. In this way, the product support can be considered as a prosthesis for the rear half while the carcass part is transported, when the product support of the type of document NL-1014845 assumes the function of the rear half in the lines of Traditional division This has the advantage that the treatment devices that could previously only be part of the dividing line can now also be integrated into the filleting line.
In practice, it has been found that the possibility of developing the operations that until now had been developed in the division line, or that it was at least largely preferred to develop in the division line, within the filleting line offers possibilities with a view to maximizing the treatment of a carcass part comprising at least a part of the ribs and a part of the meat that naturally exists on the carcass part.
However, not all improvements that have been developed require the use of a product support as described in document NL-1014845. Even simpler product holders, for example product holders which can only be tilted in a single plane, can be satisfactory. Likewise, it also happens that the methods and devices according to the invention can be used without being expressly combined with a product support that travels along a path. In this context, it can be taken into consideration, for example, its use in a separate machine or in a device in which the product to be treated is moved by the device by hand. Any improvement that has been developed can as such be applied, possibly in combination with a prior art procedure or device. Likewise, it is contemplated that two or more improvements can be combined.
The object of the invention is to make use of the possibilities of improving the treatment of a carcass piece of slaughtered poultry. This allows high production speeds, high performance and high quality of the products to be obtained. Likewise, there is a greater degree of flexibility with respect to the shape, dimensions and weight of the carcass piece to be treated, as well as greater flexibility in terms of the final product to be obtained.
In a first aspect of the invention, this objective is achieved by a method of treating a carcass piece of slaughtered poultry, carcass piece comprising at least part of the rib cage, whose meat is naturally present in said thoracic cage, a neck opening, and a wing joint, the housing part having an interior, a procedure comprising the following steps:
the application and fixing of the housing part to a product support,
product support that can be moved and product support that fits inside the housing part,
the displacement of a wing articulation positioning member through said neck opening into the housing part,
the wing articulation positioning member being provided with one or more wing articulation positioning surfaces, which are arranged such that, in a defined position of the fork blade with respect to the housing part, the Wing joint positioning surfaces hold said wing joint in a predetermined position,
the application of an internal pressure on the housing part, such that said wing joint is
supported in the predetermined position by a wing articulation positioning surface of the
first fork blade,
stages that are carried out in a revolver machine.
The procedure for positioning the wing joints can be satisfactorily applied to the housing parts without a fork blade. In cases where the fork is present but does not have to be cut apart, the wing joint positioning member is likewise suitable for use. In those cases, the wing joint positioning member functions as a support for the wing joint positioning surfaces. The use of a wing joint positioning member places the wing joint reliably and reproducibly to allow precise treatment of the wing joint, such as the practice of an incision through the wing joint without damage the bones of the joint in the procedure.
However, in many cases, a fork or a part of the fork has to be removed or at least separated by cutting off the housing part. To separate the fragile fork from the carcass part by cutting, the wing articulation positioning member is, in those cases, preferably provided with an appropriate cutting edge. It has been found that the cut-off operation of the fork (or of a part of the fork) can be satisfactorily combined with an operation of precise treatment of the wing joint, such as the practice of an incision through the wing joint without damaging the joint bones in the procedure when said wing joint positioning member is applied with an appropriate cutting edge.
Before being treated, the housing part to be treated is applied and fixed to a product support. The product support, which is known from document NL-1014845 is particularly suitable for this purpose. The product support moves the housing part to be treated to the correct orientation with respect to a first treatment device. The precise treatment of the wing joint is carried out in this first treatment device, and if the appropriate fork or the part of the fork that is present is cut apart and if it is properly separated from the housing part.
The wing articulation positioning means is moved to the inside of the housing part through the neck opening. If products with a neck or neck skin are being treated, it is advantageous, first of all, to separate the neck and / or the neck skin from the neck opening, so that it is satisfactorily removed and the positioning member Wing joint can be introduced inside the housing without problems. One or more wing joint positioning surfaces are disposed on the wing joint positioning member. When the wing joint positioning member is being displaced in position with respect to the housing part, the one or more positioning surfaces act to move the wing joint substantially within a predetermined position, for example, by pushing slightly outwards. the wing joint. In this way, the joint positioning of the wing joint is achieved from inside the housing.
To effect the precise positioning of a wing joint, after the wing joint has been displaced in position from inside the housing part, an external pressure is exerted on the housing part by means of a pressure application means . This pressure application means ensures that the wing joint is positioned firmly against said wing joint positioning surface, such that it will be reliably positioned in the predetermined position.
The combination of positioning of the wing joints from the inside and outside of the housing part has the advantage that the position of the wing joints with respect to the treatment device is defined reliably, precisely and without ambiguity and Likewise, that the position of the wing joint with respect to the treatment device is largely independent of the size, weight and shape of the carcass piece to be treated.
In the case of a relatively small or medium-sized, perfectly shaped piece of housing, in which each wing joint is located a relatively short distance from the site of the spine, each wing joint will be pushed out towards the predetermined position, through a wing articulation positioning surface. In these cases, the wing joint will already be firmly supported against a wing joint positioning surface and will adopt the position prescribed by this surface. In these cases, the pressure on the housing part from the outside constitutes basically an additional guarantee that the wing joint will maintain its ideal position with sufficient precision during a treatment operation.
In the case of a carcass piece of relatively large size or shaped in a less perfect way, there is no guarantee that a wing joint will be placed immediately as intended by acting on it from inside the carcass part by means of a surface through a wing joint positioning of the wing joint positioning member. In such cases, the wing joint will not rest, immediately, correctly against the associated wing joint positioning surface. The wing joint positioning surface, then, is simply responsible for the overall preliminary positioning of the wing joint. The pressure application means then preferably applies a pressure selected on the housing part from the outside with the result that each wing joint continues to rest properly against its associated wing joint positioning surface, so that the wing joints reach the predetermined position with a high degree of precision.
Since the position of the wing joints is thus precisely known and largely independent of the size and shape of the carcass part, it is possible that the treatment operations on the wing joints are carried out in precise way.
An example of such a treatment operation is that of cutting through some of the connection tendons between a wing (or a part of the wing) and the other parts of the housing part, such that at least one connection tendon between the outer fillet and a wing or part of the wing remain intact. The operation of cutting reliably and reproducibly through the wing joint at least without largely damaging the bones of the joint, is another example of such a treatment operation that is possible based on the precise positioning of the joint of to.
These two treatment operations can be combined by using wing cutting blades that are substantially sickle-shaped. These blades are provided with a face that prevents the tendons from sliding off the cutting blades of the wings during the cutting operation.
In order to make an incision of the wing joint of this nature, the cutting blades of the sickle-shaped wings are preferably rotated or displaced in some other way, such that they are located around the wing joint. During the rotary movement, the meat and tissue located around the wing joint are already being cut. Next, the cutting blades of the wings are displaced to a greater extent, with the result that the cutting blades of the wings are further drawn through the joint. In the course of this additional movement, each cutting blade of the wings, at a given time, is placed in contact with the tendon located within the joint. Continued movement cuts the tendons, preventing the face of the wing cutting blade from causing the tendon to slide out of the wing cutting blade.
Control means of the wing cutting blades are preferably adapted to make it possible to determine whether or not the wing cutting blades execute the incision of the wing joint for each product that passes through them.
In a preferred embodiment, in which the cutting of the wings is carried out using the special cutting blades of the aforementioned wings and a tendon between the outer fillet and the wing (part) remains intact, it is possible to extract both the breast fillet, the center meat, the second fillet and the internal fillets in an advantageous manner.
In this way it is possible to develop the procedure for obtaining second fillets in accordance with that described in EP 0 695 506.
The invention also relates to a device for carrying out the process according to the first aspect of the invention. It is preferred that a plurality of these devices be housed in a revolver machine. The devices can be placed either substantially horizontally or substantially vertically within such a revolver machine.
The second aspect of the invention relates to an improvement in the treatment of the carcass part of slaughtered poultry, carcass part comprising at least part of a rib cage, meat that is naturally present on said rib cage, an opening of the neck and part of the fork, a procedure that includes the following stages:
the application and fixation of the housing part to a product support, product support that can be moved along a path, and product support that fits with the inner side of the housing part,
the movement of a block inside the carcass part through the neck opening of the carcass piece, a block that has a recess to receive the fork or that part of the fork that is present, and block that is arranged between two fork members or between locations where these members would be located if the entire fork were present,
the cut-off of the fork or that part that is present with respect to the carcass part on the side facing the rear side of the carcass part by introducing a first fork blade along a side of the block, the fork blade having a cutting edge, whose contour substantially corresponds to the outer contour of the entire fork.
In an advantageous embodiment of the second aspect of the invention, the method also comprises the following steps:
the introduction of two second fork blades into the housing part on either side along the block, preferably substantially perpendicular to the first fork blade, the second fork blades following the outer contour of the complete fork and the cut-off of the fork or that part of the fork that is present with respect to the housing part. So that the fork or that part that is present is enclosed between the block, the first fork blade and the second fork blades,
the joint removal of the block, the first fork blade and the second fork blades out of the housing path, such that the fork or that part of it that is present remains enclosed between the block, the first fork blade and second fork blades and thus removed from the carcass part.
After the treatment operation has been carried out on the wing joints that are present, it is preferred that the fork or that part of the fork that is still present be removed from the housing part. According to a second aspect of the invention, this is achieved by moving a block within the housing part between the two fork members before the first fork blade is introduced. If only a part of the fork is present, the block is inserted into the housing part in a position such that if the entire fork were still present, the block would be located between the two fork members. In the block there is a recess that receives the fork or that part of the fork that is still present. A block for receiving at least part of the fork is known from EP 0 336 162.
EP 0 336 162 discloses a procedure for collecting breast meat from slaughtered poultry. In this known procedure, a block is introduced into a carcass piece from which the breast meat is to be extracted. The block comprises a recess to accommodate the fork feet. The breast meat is removed from the carcass piece by scraping. During scraping, the ends of the fork are inside the recess of the block, so that the scrapers cannot damage the fork.
The first fork blade has a preferably flat cutting part. The shape of the outer contour of the cutting part substantially corresponds to the outer shape of the fork, that is, the cutting part has a substantially triangular contour. The cutting part is provided with at least one cut edge.
In an advantageous embodiment, the cutting part of the fork blade is substantially triangular in shape, the wide side of the triangle being wider than the fork. As a result, not only the fork but also the surrounding meat is separated by cutting the carcass piece. This is not only advantageous for the amount of meat obtained, but also ensures that this additional meat is also obtained.
In a preferred embodiment, the wide side of the triangular shape of the first fork blade is so wide that the meat is separated by cutting the carcass piece as far as the immediate proximity of the joint of the joint of to. As a result, the meat between the fork and the wing joint is also obtained, while previously remaining attached to the carcass piece.
The carcass part of the fork is arranged along one side of the block of the carcass part. As a result, the fork (or that part of the fork that is still present in the carcass part) is cut apart on the side facing the rear side of the carcass part.
Next, two second blades for the carcass are traversed within the carcass piece along the block on either side of it, substantially perpendicular to the first blade for the fork. These second fork blades substantially follow the outer contour of the fork and separate the fork from the housing part.
When the block, the first fork blade and the second fork blades have been arranged inside the housing part, the fork is enclosed by them. The fork is removed from the housing part by the block, the first blade for the fork and the second fork blades being retracted simultaneously
In an advantageous embodiment, when the block and the first and second fork blades are removed from the housing part, they are separated, and the fork is then removed from the block, for example by using compressed air. Water may also be used as an alternative to compressed air or, as an alternative, mechanical means may be used.
If products with a neck or with a skin of the neck are being treated, it is advantageous, first of all, to remove the neck and / or the skin of the neck from the neck opening, so that the neck opening is satisfactorily expedited and can The first fork blade must be inserted into the housing part without problems. In general terms, preferably, the neck opening is left expedited before carrying out an operation on the fork or on the part thereof that is present. The term "leave the neck opening expedited" means a removal of skin and / or fat from the crop and / or other tissue.
In a further advantageous embodiment, the treatment according to the second aspect of the invention is carried out in a revolver machine. The production speed can thus be increased considerably, since a plurality of products are treated simultaneously and continuously. In a traditional system, it is possible to treat about 2300 products per hour, while with the process according to the invention, the production speed is about 3000 products per hour or more, and when the process according to the invention is used In a revolver machine it is possible to obtain production speeds of 5000 products per hour.
In some areas there is a demand for products in which the fork is still present, even if it is partially cut from the meat. Products of this type can also be produced with the help of the procedure and the device according to the second aspect. In this case, the first fork blade partially separates the fork but the operation of inserting the second fork blades is omitted. Also, in this case, the fork is not removed from the housing part.
The invention also includes a device for carrying out the process according to the second aspect of the invention. It is preferred that a plurality of these devices be housed in a revolver machine. The devices can be placed either substantially horizontally or substantially vertically within such a revolver machine.
Devices and procedures according to various aspects of the invention will be analyzed in greater detail below, with reference to the attached drawing, which shows non-limiting exemplary embodiments and in which:
Fig. 1 - shows an example of a product holder suitable for use in the invention,
Fig. 2 - shows the way in which the housing part is arranged on the product support shown in Fig. 1,
Fig. 3 - shows the stretching of the wings of a housing part,
Fig. 4 - shows part of an example of a device according to the first aspect of the invention,
Fig. 5 - shows wings cutting blades according to the first aspect of the invention,
Fig. 6 - shows devices according to the first or second aspects of the invention, housed in a revolver machine,
Fig. 7 - shows devices according to the first or second aspects of the invention, housed in an alternative machine,
Fig. 8 - shows an example of part of the device according to the second aspect of the invention,
Fig. 9 - shows an example of part of the device according to the second aspect of the invention,
Fig. 10 - shows a possible embodiment of a device for removing fat from the crop and / or neck skin,
Fig. 11 - shows a possible embodiment of the way in which parts are separated by cutting of the housing part.
Fig. 1 shows an example of a product holder 2 suitable for use in all aspects of the invention. This product holder 2 is designed to support and retain the housing part 1 being treated. The product holder 2 is designed to move along a path. This is done, for example, by fastening the product support 2 to a roof conveyor.
The product support 2 shown in Fig. 1 can be tilted in a plurality of planes, for example as indicated by arrow A and arrow B. The product support 2 can execute these displacements either separately or in combination, while being transported along the path. The product support 2 also includes an engagement surface 4 by means of which the product support 2 fits inside the housing part 1, that is, on the inside of the rib cage (or that part of it in which the housing part 1) is present. The product support 2 also has a fixing means 3 which retains the housing part 1 on the product support 2 regardless of the position taken by the support.
Figs. 2a and 2b show the way in which a housing part 1 is applied to the product support 2. Fig. 2c shows a front half which has been applied to the product support 2, but other parts of the housing can also be treated. In this context, for example, a variation of types of frontal halves (with full wings, with wings without their tips, with wings with incision of the second part, without wings, with neck, with skin of the neck, may be taken into account, etc), complete breasts, shell parts without the backbone, etc. The carcass pieces to be treated, before being treated, in each case comprise at least part of the ribs and part of the meat that is naturally present in them.
As soon as the carcass part 1 has been applied and fixed to the product support 2, it can successively be subjected to various processing operations, which ultimately affect various parts of the carcass part 1 that are being separated.
Prior to the treatment operations, the product support 2 can guide the housing part 1 to be treated through a wing stretching module. This has the advantage that after having passed this module all the wings or parts of the wings that are present are hanging in a more or less reproducible position with respect to the housing part 1. The housing parts without the parts of the Wings are preferably guided around this module.
Fig. 3 shows an example of a wing stretch module. This module, in this case, comprises two rotation elements 11 which are located at a certain distance from each other. The housing part 1 is guided between the rotating elements 11, with resilient elements 12 that are located on the rotating elements 11 that stretch the wings or parts of the wings. These resilient elements 12 may, for example, be constituted by rubber pinch fingers. Fig. 3b also shows the direction of rotation of the two rotating elements 11; In Fig. 3a, the T indicates the transport direction of the housing part 1 as the path follows.
A carcass piece 1 which, in addition to being at least part of the rib cage and which is naturally present thereon, also comprises a neck opening and a wing joint, preferably with at least a part of the wing still attached to the wing joint that can be treated using a device and a method according to the first aspect of the invention.
The device according to the first aspect of the invention comprises a wing articulation positioning member 21, which is designed to be inserted into the housing part 1. This wing articulation positioning member 21 is provided with one or more surfaces 22 of wing articulation positioning. In the exemplary embodiment shown in Fig. 4 there are two of these surfaces. In the exemplary embodiment of Fig. 4, the wing articulation positioning member 21 is provided with a cutting edge 21 ’to cut the fork away from the other parts of the housing part.
The wing articulation positioning surfaces 22 are arranged such that in a defined position of the wing articulation positioning member 21 with respect to the housing part 1 (for example, the lowest position of the positioning member 21 of wing joint with respect to the carcass part 1), each of which holds a wing joint at least substantially in a predetermined position, reproducible from inside the carcass part 1.
Likewise, the device comprises means 23 for applying pressure to press the housing part 1 from the outside. Thus, any wing joint that is present is reproducibly supported by the joint positioning surface 22 of the wing joint positioning member 21. As a result, the wing joints that are present are carefully maintained in the predetermined position in a particularly reliable manner.
If the carcass part 1 also comprises at least part of the fork, which must be separated by cutting the carcass part, it is advantageous that the wing articulation positioning member 21 is likewise designed to , at least partially, cutting that part of the fork which is present separated by cutting of the carcass part 1. For this purpose, the wing articulation positioning member is preferably provided with a cutting member 21 ' . Other means may also be present to cut the fork (or that part of the fork that is present) cut off and remove it from the carcass part 1. In this context, for example, a combination of the first aspect of the invention with the second aspect of the invention. In that case, the wing articulation positioning member 21 is used as the first fork blade, the first fork blade described in relation to the second aspect of the invention.
The precise positioning of the wing joints is important if it is desired to carry out precise treatment operations on the wing joints.
This situation arises if the housing part 1 also comprises one or more inner fillets (also known as "second fillets"). In that case, it is suitable only for some of the connection tendons between a wing part and the other parts of the carcass part 1 that are cut in such a way that at least one connection tendon between an outer fillet and a part of wing remain intact. As a result, during obtaining the outer fillet the inner fillets remain behind the bone parts of the body of the carcass part 1 and the inner fillets can be obtained automatically or manually in the known manner (preferably as described in EP 0 695 506). An advantage of manual obtaining is that the final inspection of the housing part 1 can then take place at the same time.
Another example of a treatment operation on the wing joint that requires precise positioning is the cutting through the wing joint, in which case the wing cutting blade used to make the incision travels substantially between the bone parts of each wing joint, and in which case after the cutting operation a connection remains between the wing part and the other part of the carcass part 1.
In accordance with the first aspect of the invention, these two precise treatment operations are preferably carried out using sickle-shaped cutting blades 24 which comprise a face 25 which prevents the Tendons that are to be cut slide off the blade during the cutting operation. The blades, likewise, act as a wedge that separates the bone parts from the wing joint. Fig. 5 shows the introduction of the cutting blades 24 of the wings.
In order to enable high production speeds to be achieved, it is preferred that a plurality of devices according to the first aspect of the invention be arranged in a revolver machine, as shown in Fig. 6. Fig. 7 Show an alternative layout.
In the case of treatment of products that have a neck or neck skin, the neck or neck skin may prevent the introduction of the wing articulation positioning member 21. To prevent this, the device according to the invention is preferably provided with means that move the neck or the skin away from the neck of the neck opening, for example guides.
It is preferred that the device and the method according to the first aspect of the invention are combined with the device of the method according to the second aspect of the invention. In that case, the wing articulation positioning member 21 is provided with an appropriate cutting edge, so that the wing articulation positioning member can be used as the first fork blade.
The second aspect of the invention relates to a method and a device for the treatment of a carcass part 1 of slaughtered poultry. The housing parts that can be treated according to the corresponding procedure and using the corresponding device comprise at least part of the ribs, part of the meat that is naturally present on them, an opening of the neck and part of the fork. In the example described below, the entire fork is present.
In the second aspect of the invention also, the housing part 1 which is to be treated is applied and fixed on a product support 2 of the type described above.
To make it possible for the fork to be removed, a block is inserted into the housing part 1 through the neck opening. The block has a recess to receive the fork and is arranged between the two members of the fork.
Next, a first blade 21 for the fork is inserted into the housing part 1 through the neck opening, such that it is then located on one side of the block of the housing part 1.
The first blade 21 for the fork has a cutting edge, the contour of which substantially corresponds to the outer contour of the entire fork, so that it is inserted and separates by cutting that side of the fork facing the rear side of the housing part 1. In this example, the first blade 21 for the fork is substantially in the shape of an arrow.
Next, the two second blades 31 for the fork are moved into the housing part 1 along both sides of the block, substantially perpendicular to the first blade 21 for the fork. The second blades 31 for the fork substantially follow the outer contour of the fork and cut the fork apart from the carcass part 1. The fork that has been separated by cuts is then enclosed between the block, the first blade 21 for the fork and the second blades 31 for the fork.
To remove the fork from the housing part 1, the block, the first blade 21 for the fork and the second blades 31 for the fork are jointly retracted from the housing part 1 while the fork remains enclosed between the block, the first blade 21 for the fork and the second forks 31 for the fork. In this way, the fork is removed from the housing part 1.
To combine the first and second aspects of the invention, the first blade 21 for the fork is preferably provided with positioning surfaces 22 for wing articulation.
Figs. 8 and 9 show additional cutting surfaces 32 which are added to the first blade 21 for the fork. The addition of these additional cutting surfaces 32 further widens the first blade 21 for the fork on the wide side of the arrowhead. This makes the first blade 21 for the fork considerably wider on the wide side than the fork in that location.
The local widening of the first blade 21 for the fork allows the meat to be separated by cutting off the underlying bone parts as far as the immediate proximity of the wing surface. This ensures that the meat between the fork and the wing joint is obtained with the fillet.
When the fork has been removed from the housing part 1, the first blade 21 for the fork and the second blades 31 for the fork are retracted from the block to a greater distance. In the first case, the fork is, therefore, on the block. It is preferred to use compressed air to remove the fork from the block. The device preferably comprises compressed air means for extracting the fork or that part of the fork that is present in the block.
In the case of treatment of products with a neck or a skin of the neck, the neck or the skin of the neck can prevent the introduction of the block and / or the first blade 21 for the fork. To prevent this, the device according to the invention is preferably provided with means that keep the neck or the skin of the neck separated from the opening, for example guides.
In order to enable high production speeds to be achieved, it is preferred to accommodate a revolver machine with a plurality of devices according to the second aspect of the invention, as shown in Figures 6 and 7.
The devices according to the various aspects of the invention are, preferably, arranged along the path along which the product supports move. It is not necessary that all the described devices be used in combination. Likewise, it is possible to incorporate characteristic elements that allow one or more treatment devices to be avoided.
It is possible that the described devices are designed as autonomous machines, that is, not combined with the actual conveyor or other type of conveyor that guides the housing parts to pass through different treatment devices.
It is not necessary that the product support can swing in a plurality of planes with respect to the trajectory for all the described treatment operations. Sometimes it is enough that the product support can swing on a plane, or it may even be possible to use a rigid product support.
A treatment device is incorporated that divides the carcass pieces by the middle part in the longitudinal direction (that is, substantially in the direction of the spine and / or the breast bone) to be incorporated along the path covered by the housing parts. Likewise, it is possible that the treatment devices described above carry out the treatment operations on the carcass parts broken in half which have been created in this way. Likewise, it is possible that the treatment devices are completely designed to treat split housing parts in half of this type and, consequently, carry out the treatment operations on only one side of the product support.
A treatment device is incorporated that removes any residue from the skin of the neck and / or the fat of the crop so that it is incorporated along the path covered by the housing parts. Such a device is shown in Fig. 10.
A treatment device is incorporated that cuts parts of the housing part 1 (such as the rear parts intended for soup packages) so that it is incorporated along the path covered by the housing parts. The shape of the product support 2 is preferably adjusted accordingly, so that the blades that cut the housing part 1 cannot cause any damage to the product support 2. Such a device is shown in Fig. 11.
It is preferred that the product support 2 is advanced along its path by a chain conveyor, with the product support 2 always located below the chain conveyor.
It is preferred that the product support 2 is tilted to the interior of the optimum orientation with respect to the device used to carry out each individual treatment stage.
Any procedure described above is preferably also characterized in that, after the housing part has been applied and fixed to the product support, the parts of the wings that are present are stretched.
Any procedure described above is preferably also characterized in that any residue from the skin of the neck and / or the fat of the crop is removed.
Any procedure described above is preferably also characterized in that the product support is advanced along its path by a chain conveyor, with the product support always located below the chain conveyor.
Any procedure described above is preferably also characterized in that the product support is tilted to the interior of the optimum orientation for each treatment stage with respect to the device with which the treatment stage is carried out.
1.-Procedure for treating a piece of slaughtered poultry carcass,
carcass piece (1) comprising at least part of a rib cage, whose flesh is naturally present in said rib cage, a neck opening and a wing joint, the carcass part (1) presenting an interior, a method comprising the following stages:
the application and fixing of the housing part (1) to a product support (2), product support (2) that can be moved and product support (2) that fits on the inside of the housing part ( one),
the displacement of a wing articulation positioning member (21) through said neck opening into the housing part (1),
the wing articulation positioning member (21) being provided with one or more wing articulation positioning surfaces (22), which are arranged such that in a defined position of the articulation positioning member (21) of wing with respect to the housing part (1), the wing articulation positioning surfaces (22) keep said wing joint in a predetermined position,
the application of an internal pressure on the housing part, such that said wing joint is supported in the predetermined position by a wing articulation positioning surface (22),
2. Procedure according to claim 1,
wherein, instead of or in addition to the internal pressure applied to the housing part, an external pressure is applied to the housing part (1).
wherein the housing part (1) also comprises at least part of a fork,
The method also includes the step of cutting the fork at least partially from other parts of the carcass part by using a wing articulation positioning member (21) which is provided with appropriate cutting edges ( twenty-one').
wherein the carcass part (1) comprises some neck skin residues, characterized in that said neck skin residues are removed.
5. Method according to any of the preceding claims, wherein the neck opening is expedited before the wing articulation positioning member (21) is introduced.
6. Revolver machine comprising a device for the treatment of a carcass piece (1) of slaughtered poultry, carcass piece (1) comprising at least part of a ribcage, whose meat is naturally present in said box thoracic, a neck opening and a wing joint, presenting the carcass piece
(1) an interior, device comprising:
a product support (2) for supporting and retaining the housing part, product support (2) that is designed to move along a path, and product support (2) that is adapted to fit with the inside of the housing part (1),
a wing articulation positioning member (21), which is designed to be introduced into the housing part (1) through said neck opening,
characterized in that the wing articulation positioning member (21) is provided with one or more wing articulation positioning surfaces (22) which are arranged such that, in a defined position of the positioning member (21) of wing articulation with respect to the housing part (1), the wing articulation positioning surfaces (22) keep said wing articulation in a predetermined position,
Wing joint positioning surfaces (22) that are adapted to exert an internal pressure on the housing part, such that said wing joint is supported in a predetermined position by a wing articulation positioning surface (22) .
7. Revolver machine according to claim 6,
wherein the device also comprises pressure application means (23) for applying an internal pressure on the housing part (1) instead of or in addition to the internal pressure of the articulation positioning surfaces (22) of wing, such that said wing joint is supported by a wing articulation positioning surface (22) of the wing joint positioning member (21), with the result that said wing joint is moved to the position default
8. Revolver machine according to claims 6 or 7,
wherein the carcass part comprises at least part of the fork, and the wing articulation positioning member (21) comprises a cutting edge (21 ') to, at least partially, cut the fork away from another part of the housing part (1).
9. Revolver machine according to any of claims 6 to 8,
in which the device also comprises means for removing skin debris from the neck of the carcass piece to be treated.
10.-Procedure for treating a carcass piece of slaughtered poultry, carcass piece (1) comprising at least part of a rib cage, whose flesh is naturally present in said rib cage, and an opening of the neck and part of The fork,
procedure comprising the following stages:
the application and fixing of the housing part (1) to a product support (2), product support (2) that can be moved along a path and product support (2) that fits on the inside of the housing part (1),
the movement of a block inside the carcass part (1) through the neck opening of the carcass piece (1), a block that has a recess to receive the fork or that part of it that is present, and the block that is present between the two fork members or between the two fork members or between the locations between which these members would be located if the entire fork were present,
the cut-off of the fork or that part of it that is present, of the housing part (1) on the side facing the rear side of the housing part by introducing a first blade (21) for the fork along one side of the block, the first fork blade having a cutting edge, the contour of which substantially corresponds to the outer contour of the entire fork.
11.-Procedure according to claim 10,
which also includes the following stages:
the introduction of two second blades (31) for the fork into the housing part (1) on both sides along the block, preferably substantially perpendicular to the first blade (21) for the fork, following the second blades (31) for the fork substantially the upper contour of the entire fork and by cutting away the fork or that part of it that is present, from the housing part (1), such that the fork or that part of it which is present is enclosed between the block, the first blade (21) for the fork and the second blades (31) for the fork,
the removal of the block, together with the first blade (21) for the fork and the second blades (31) for the fork out of the path of the housing, such that the fork or that part of it that is present remains enclosed between the block, the first blade (2) for the fork and the second blades (31) for the fork and is thus removed from the housing part.
12. Method according to any of claims 10 to 11,
in which a first blade (21) is used for the fork, which is provided with a wing articulation positioning surface (22).
13.-Procedure according to any of claims 10 to 12,
in which a first blade (21) is used for the fork which, at least in part, is wider than the outer contour of the entire fork.
14. Method according to any one of claims 10 to 13, wherein a first blade (21) is used for the fork which is designed to cut all the way to the immediate proximity of the wing surface.
15.-Procedure according to any of claims 10 to 14,
in which, after the fork or that part of it that is present has been removed from the housing part (1), compressed air is used to separate the fork or that part of the fork that is present from the block.
16.-method according to any of claims 10 to 15,
in which the neck opening is expedited before the first fork blade (21) is introduced, or more generically, that the neck opening is expedited before performing an operation on the fork or on a part of her who is present.
17.-Procedure according to any of claims 10 to 16,
wherein the procedure also includes the removal of the skin and / or fat from the crop and / or other tissue.
18.-Device for the treatment of a carcass piece of slaughtered poultry, carcass piece (1) comprising at least part of a rib cage, this meat is naturally present in said rib cage, an opening of the neck and part of the fork, the housing part (1) presenting an interior,
a product support (2) for supporting and retaining the housing part (1), product support (2) that is designed to move along a path and which, preferably, can be tilted in a plurality of planes with respect to this trajectory, support (2) of product that is adapted to fit on the inside of the housing part,
a block that is designed to be displaced through the neck opening inside the housing piece until it is located between the two fork members or between the locations in which these members would be located if the entire fork was present, block that has a recess to receive the fork or that part of the fork that is present,
characterized in that the device also includes:
a first blade (21) for the fork, which has a cutting edge (21 ') whose contour substantially corresponds to the outer contour of the entire fork to cut the fork or that cut by cutting of the housing part (1) part of the fork that is present on the side facing the rear side of the carcass part (1), first blade (21) of the fork that is designed to be inserted into the carcass part (1) along One side of the block.
19. Device according to claim 18,
device which also comprises at least two second blades (31) for the fork, which are designed to be introduced into the housing part (1) along both sides of the block, preferably substantially perpendicular to the first blade (21) for the fork, following the second blades
(31) for the fork substantially the outer contour of the entire fork, and being designed to separate the fork or that part of the fork that is present by cutting from the carcass part, such that the fork or that part of the fork that is present is enclosed between the block, the first blade (21) for the fork and the second blades (31) for the fork,
device that is designed to jointly remove the block, the first blade (21) for the fork and the second blades (31) for the fork outside the housing part (1), such that the fork or that part of the fork that is present remains enclosed between the block, the first blade (21) for the fork and the second blades (31) for the fork, so that the fork or that part of the fork that is present is removed from the piece of housing (1) together with the block, the first blade (21) for the fork and the second blades (31) for the fork.
20. Device according to any of claims 18 and 19,
wherein the first blade (21) for the fork comprises a positioning surface (22) of wing articulation.
21. Device according to any of claims 18 to 20,
wherein the first blade (21) for the fork is, at least in part, wider than the outer contour of the entire fork.
22. Device according to any of claims 18 to 21,
wherein the first blade (21) for the fork is designed to cut to the immediate proximity of the wing surface. 23.-Device according to any of claims 18 to 22, in which the device also comprises compressed air means for removing the fork or
that part of the fork that is present. 24. Device according to any of claims 18 to 23, in which the device also comprises means to expedite the opening of the neck before the
first blade (21) for the fork is introduced, or more generically, means for expediting the
neck opening before performing an operation on the fork or on a part of it that is
25. Device according to any of claims 18 to 24,
wherein the device also comprises means for removing skin and / or fat from the crop and / or
26.-Device according to any of claims 18 to 25,
in which the device is arranged in a revolver machine.
27. Method according to any of claims 10 to 17,
in which after the housing part (1) has been applied and fixed to the product support (2), they are stretched
any wing parts that are present. 28. Method according to any of claims 10 to 17 and / or 27, in which any residues of the skin of the neck and / or of the fat of the crop are removed. 29.-Procedure according to any of claims 10 to 17 and / or 27 and 28, in which the product support (2) is advanced along its path by a chain conveyor,
the product conveyor being always located below the chain conveyor. 30. Method according to any of claims 10 to 17 and / or 27 to 29, in which the product support (2) is tilted to the optimum orientation for each stage of treatment with
with respect to the device with which the treatment stage is carried out.
ES08075117T 2002-12-20 2003-12-12 Procedure and device of treatment of a piece of sacrified corral bird. Active ES2376372T3 (en)
NL1022236 2002-12-20
NL1022236A NL1022236C1 (en) 2002-12-20 2002-12-20 Processing carcass part of slaughtered poultry comprises moving wing-joint positioning mechanism via neck opening into interior of carcass part, with wing positioning mechanism having wing-joint positioning surfaces
NL1022418A NL1022418C2 (en) 2003-01-17 2003-01-17 Processing carcass part of slaughtered poultry comprises moving wing-joint positioning mechanism via neck opening into interior of carcass part, with wing positioning mechanism having wing-joint positioning surfaces
NL1022418 2003-01-17
ES2376372T3 true ES2376372T3 (en) 2012-03-13
ID=32396393
ES05077504T Active ES2311926T3 (en) 2002-12-20 2003-12-12 Procedure and device for processing a housing piece of a sacrified chicken.
ES10180292.4T Active ES2610405T3 (en) 2002-12-20 2003-12-12 Procedure and treatment device for a piece of slaughtered poultry carcass
ES03078943T Active ES2261875T5 (en) 2002-12-20 2003-12-12 Procedure and device for the processing of a part of the cadaver of sacrified corral birds.
ES10180284.1T Active ES2535463T3 (en) 2002-12-20 2003-12-12 Procedure and treatment device for a piece of slaughtered poultry carcass
ES10180296.5T Active ES2550387T3 (en) 2002-12-20 2003-12-12 Procedure and treatment device for a carcass piece of slaughtered poultry
ES08075117T Active ES2376372T3 (en) 2002-12-20 2003-12-12 Procedure and device of treatment of a piece of sacrified corral bird.
US (5) US6986707B2 (en)
EP (7) EP2258203B1 (en)
JP (7) JP4447298B2 (en)
AT (3) AT404063T (en)
BR (2) BRPI0305962B1 (en)
DE (2) DE60304280T3 (en)
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ES (6) ES2311926T3 (en)
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2003-12-12 DK DK03078943.2T patent/DK1430780T4/en active
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EP0590733A1 (en) 1994-04-06 Method and device for deboning leg pieces of slaughtered animals