Source: https://patents.google.com/patent/JP2011116099A/en
Timestamp: 2020-04-05 20:32:26
Document Index: 2491378

Matched Legal Cases: ['arts 65', 'art 64', 'art 64', 'art 14', 'art 14', 'art) 83']

JP2011116099A - Fluid injection apparatus - Google Patents
Fluid injection apparatus Download PDF
JP2011116099A
JP2011116099A JP2010012984A JP2010012984A JP2011116099A JP 2011116099 A JP2011116099 A JP 2011116099A JP 2010012984 A JP2010012984 A JP 2010012984A JP 2010012984 A JP2010012984 A JP 2010012984A JP 2011116099 A JP2011116099 A JP 2011116099A
nozzle row
JP2010012984A
久 宮澤
貴人 林
2009-10-30 Priority to JP2009250327 priority Critical
2009-10-30 Priority to JP2009250327 priority
2010-01-25 Application filed by Seiko Epson Corp, セイコーエプソン株式会社 filed Critical Seiko Epson Corp
2010-01-25 Priority to JP2010012984A priority patent/JP2011116099A/en
2011-06-16 Publication of JP2011116099A publication Critical patent/JP2011116099A/en
A fluid ejecting apparatus capable of performing a cleaning (flushing) operation in a short time with a simple configuration.
A second moving mechanism 13 is one end side of the head unit 2 in the nozzle row direction P, and is sent out on the back surface 22b side of the mounting plate 22 with each rotation axis parallel to the conveyance direction of the recording paper. The rotating body 15 and the winding rotating body 16 are alternately arranged. Further, the first moving mechanism 14 is the reversing means 17 that is on the other end side of the head unit 2 in the nozzle row direction P and on the surface 22a side of the mounting plate 22 and whose rotation axis is perpendicular to the recording paper conveyance direction. It has.
The present invention relates to a fluid ejecting apparatus, and more particularly to a flushing operation of a recording head.
2. Description of the Related Art Conventionally, ink jet printers (hereinafter referred to as “printers”) are widely known as fluid ejecting apparatuses that eject ink droplets onto recording paper (medium). In such a printer, there is a problem that the nozzles are clogged due to ink thickening and solidification due to evaporation of ink from the nozzles of the recording head, adhesion of dust, and mixing of air bubbles, resulting in poor printing. there were. Therefore, normally, the printer performs a flushing operation for forcibly ejecting the ink in the nozzles separately from the ejection to the recording paper.
In a scanning type printer, a flushing operation is performed by moving the recording head to an area other than the recording area. However, in a printer including a line head to which the recording head is fixed, the recording head cannot be moved during the flushing operation. Therefore, for example, a method of ejecting ink toward an absorbing member provided on the surface of the recording belt is proposed (Patent Document 1).
JP 2005-119284 A
However, in Patent Document 1, since a plurality of absorbents are arranged on the conveyance belt at equal intervals according to the size of the recording paper, it is necessary to eject ink aiming at the gap between the recording papers during flushing. In other words, there is a problem that the size of the recording paper and the conveyance speed are limited. In addition, when flushing is performed on a planar absorbent material, the mist-like ink may be scattered by the wind pressure associated with the ejection of ink droplets, and the recording paper or the conveyor belt may be soiled.
Some aspects of the present invention have been made in view of the above circumstances, and an object thereof is to provide a fluid ejecting apparatus capable of performing a cleaning (flushing) operation in a short time with a simple configuration. .
In order to solve the above problems, some aspects of the present invention provide the following fluid ejecting apparatus.
That is, the fluid ejecting apparatus of the present invention is a fluid ejecting apparatus including a fluid ejecting head in which a plurality of nozzle arrays each including a plurality of nozzles are arranged and fluid is ejected from the nozzle arrays,
The extending direction extends from one end side in the extending direction of the nozzle row, reverses at the other end side, and faces two or more nozzle rows adjacent to each other in a direction crossing the extending direction of the nozzle row. A linear absorbing member that absorbs the fluid ejected from the nozzle, and is arranged so as to be folded back at least once along
A first moving mechanism for moving the absorbing member in a direction intersecting the extending direction of the nozzle row;
A second moving mechanism that moves the absorbing member by folding it back and forth at least once along the extending direction of the nozzle row;
It is preferable that the second moving mechanism includes a delivery unit that sends out the absorbing member, a reversing unit that is formed at the folding position, and a winding unit that winds up the absorbing member.
The delivery unit includes a delivery rotator that delivers the absorbing member, and the winding unit includes a take-up rotator that winds up the absorption member, and both the delivery rotator and the take-up rotator extend the extension. Preferably, it is formed on one end side in the direction.
A cleaning mechanism for cleaning the absorbing member may be further provided.
The absorbing member absorbs the fluid ejected from the first nozzle row while securing an unabsorbed region at predetermined intervals in the forward path moving from one end side to the other end side in the extending direction. In the return path that moves from the other end side in the extending direction toward the one end side through the reversing means, the second nozzle row that is adjacent to the first nozzle row in the intersecting direction is injected. The fluid may be absorbed in the unabsorbed region.
1 is a perspective view illustrating a schematic configuration of a printer according to a first embodiment. It is a perspective view which shows schematic structure of the head unit of 1st Embodiment. FIG. 2 is a perspective view illustrating a schematic configuration of a recording head according to the first embodiment. It is a perspective view which shows schematic structure of the cap unit of 1st Embodiment. It is a perspective view which shows schematic structure of the flushing unit of 1st Embodiment. It is a top view which shows the movement position of the absorption member in 1st Embodiment. It is a mimetic diagram of an absorption member with which a printer of a 1st embodiment is provided. 3 is a flowchart illustrating an operation of the printer of the first embodiment. FIG. 6 is a cross-sectional view of a main part showing the operation of the printer in the first embodiment. (A) is a figure which shows the flushing position of an absorption member, (b) is a figure which shows the retracted position of an absorption member. FIG. 6 is a plan view of a main part showing the operation of the printer in the first embodiment. It is a schematic diagram for demonstrating the movement of an absorption area | region. It is a top view which shows the principal part structure of the printer of 2nd Embodiment. It is a top view which shows the principal part structure of the printer of other embodiment.
Hereinafter, embodiments of the fluid ejection device of the present invention will be described. The present embodiment is specifically described for better understanding of the gist of the invention, and does not limit the invention unless otherwise specified. In addition, in the drawings used in the following description, in order to make the features of the present invention easier to understand, there is a case where a main part is shown in an enlarged manner for convenience, and the dimensional ratio of each component is the same as the actual one. Not necessarily.
An embodiment of a fluid ejection device of the present invention will be described. In this embodiment, an ink jet printer (hereinafter simply referred to as a printer) is illustrated as the fluid ejecting apparatus.
1 is a schematic configuration perspective view of a printer, FIG. 2 is a schematic configuration perspective view of a head unit, FIG. 3 is a schematic configuration perspective view of a recording head constituting the head unit, and FIG. 4 is a schematic configuration perspective view of a cap unit.
As shown in FIG. 1, the printer 1 includes a head unit 2, a transport device 3 that transports recording paper (medium), a paper feeding unit 4 that supplies recording paper, and a recording paper printed by the head unit 2. A paper discharge unit 5 for discharging and a maintenance device 10 for performing maintenance processing on the head unit 2 are provided.
The conveying device 3 holds the recording paper in a state where a predetermined interval is provided between the recording head 21 (21A, 21B, 21C, 21D, and 21E) constituting the head unit 2 and the nozzle surface 23. ing. The conveyance device 3 includes a driving roller unit 31, a driven roller unit 32, and a conveyance belt unit 33 including a plurality of belts that are laid around the roller units 31 and 32. In addition, a holding member 34 that holds the recording paper is provided on the downstream side in the conveyance direction of the recording paper of the conveyance device 3 (on the paper discharge unit 5 side) and between the paper discharge unit 5.
The drive roller unit 31 is connected to a drive motor (not shown) at one end in the rotation axis direction, and is driven to rotate by the drive motor. The rotational power of the drive roller unit 31 is transmitted to the conveyor belt unit 33, and the conveyor belt unit 33 is rotationally driven. A transmission gear is installed between the drive roller unit 31 and the drive motor as necessary. The driven roller unit 32 is a so-called free roller, and supports the conveyance belt unit 33 and is rotated by the rotation drive of the conveyance belt unit 33 (drive roller unit 31).
The paper discharge unit 5 includes a paper discharge roller 51 and a paper discharge tray 52 that holds the recording paper conveyed by the paper discharge roller 51.
The head unit 2 is configured by unitizing a plurality (five in the present embodiment) of the recording heads 21A to 21E, and a plurality of colors from each nozzle 24 (see FIG. 3) of each of the recording heads 21A to 21E. Ink (for example, black B, magenta M, yellow Y, and cyan C inks) are ejected. The recording heads 21 </ b> A to 21 </ b> E (hereinafter sometimes referred to as the recording head 21) are unitized by being attached to the attachment plate 22. That is, the head unit 2 according to the present embodiment combines a plurality of recording heads 21 (single head members), and the effective print width of the head unit 2 is substantially equal to the horizontal width of the recording paper (width perpendicular to the transport direction). This constitutes a line head module. Note that the structures themselves of the recording heads 21A to 21E are common.
As shown in FIG. 2, in the head unit 2, the recording heads 21 </ b> A to 21 </ b> E are arranged in an opening 25 formed in the mounting plate 22. Specifically, the recording heads 21 </ b> A to 21 </ b> E are screwed to the back surface 22 b side of the mounting plate 22, so that the nozzle surface 23 protrudes from the front surface 22 a side of the mounting plate 22 through the opening 25. Has been placed. The head unit 2 is mounted on the printer 1 by fixing the mounting plate 22 to a carriage (not shown).
The head unit 2 in the present embodiment is movable between a recording position and a maintenance position (direction indicated by an arrow in FIG. 1) by the carriage (not shown). Here, the recording position is a position that faces the conveying device 3 and performs recording on the recording paper. On the other hand, the maintenance position is a position retracted from the transport device 3 and is a position facing the maintenance device 10. Maintenance processing (suction processing, wiping processing) for the head unit 2 is performed at this maintenance position.
As shown in FIG. 3, the recording heads 21 </ b> A to 21 </ b> E constituting the head unit 2 (hereinafter sometimes simply referred to as the recording head 21) have nozzle surfaces on which a nozzle row L composed of a plurality of nozzles 24 is formed. 23, and a support member 28 to which the head main body 25A is attached.
Each of the recording heads 21A to 21E has nozzle rows (L (Y), L (M), and L (C) corresponding to four colors (yellow (Y), magenta (M), cyan (C), and black (Bk)). ), L (Bk)). In each nozzle row (L (Y), L (M), L (C), L (Bk)), the nozzle row (L (Y), L (M), L (C), L (Bk)) Are arranged in a horizontal direction intersecting the recording paper conveyance direction, and more preferably in a horizontal direction orthogonal to the recording paper conveyance direction. And the nozzle row L corresponding to the same color corresponds in the arrangement direction of the recording heads 21A to 21E.
Overhanging portions 26, 26 are formed on both sides of the support member 28 in the longitudinal direction of the nozzle surface 23. Further, a through hole 27 for screwing the recording head 21 to the back surface 22b of the mounting plate 22 is formed in the overhang portions 26, 26. As a result, the plurality of recording heads 21 are attached to the attachment plate 22 to constitute the head unit 2 (see FIG. 1).
The maintenance device 10 includes a cap unit 6 that performs a suction process on the head unit 2 and a flushing unit 11 that receives ink ejected by a flushing operation.
As shown in FIG. 4, the cap unit 6 performs maintenance processing on the head unit 2, and a plurality (five in the present embodiment) of cap portions 61A to 61E corresponding to the respective recording heads 21A to 21E. It is comprised by unitizing. The cap unit 6 is disposed at a location outside the recording area of the head unit 2, and here is disposed at a position not facing the transport device 3.
Each of the cap portions 61A to 61E corresponds to each of the recording heads 21A to 21E, and is configured to be able to contact the nozzle surface 23 of each of the recording heads 21A to 21E. Since the cap portions 61A to 61E are in close contact with the nozzle surfaces 23 of the recording heads 21A to 21E, respectively, a suction operation for discharging ink (fluid) from the nozzle surfaces 23 can be favorably performed in the suction operation. It is like that.
Each of the cap portions 61A to 61E (hereinafter sometimes simply referred to as the cap portion 61) constituting the cap unit 6 is provided in a frame shape on the upper surface of the cap main body 67 and the cap main body 67, and comes into contact with the recording head 21. A sealing member 62, a wiping member 63 used at the time of wiping processing for wiping the nozzle surface 23 of the recording head 21, and a housing portion 64 that integrally holds the cap body 67 and the wiping member 63. Yes.
Two holding parts 65 (one not shown) for holding the case part 64 on the base member 69 are formed on the bottom part of the case part 64. These holding portions 65 are arranged at diagonal positions in the housing portion 64 in plan view. Each holding portion 65 is formed with a through hole 65b into which a screw for screwing and fixing the housing portion 64 to the base member 69 is inserted.
As shown in FIGS. 5A and 5B, the flushing unit 11 includes a plurality of absorbing members 12 that absorb ink droplets ejected during the flushing operation, and a support mechanism 9 that supports the plurality of absorbing members 12. It is equipped with.
The absorbing member 12 is a linear member that absorbs ink droplets ejected from each nozzle 24, and two absorbing members 12 are provided for one head unit 2 as shown in FIG. Each absorbing member 12 extends along a nozzle row (L (Y), L (M), L (C), L (Bk)) in which nozzles 24 of each color are arranged, and each nozzle surface 23 and the recording paper conveyance area. The absorbing member 12 is made of, for example, a thread material.
Examples of the material of the absorbing member 12 include chemical fibers whose surfaces are subjected to hydrophilic processing, and those that can efficiently absorb and retain ink are preferable. The absorbing member 12 has a width of about 5 to 75 times the nozzle diameter. In a general printer, the gap between each nozzle surface 23 and the recording paper in each recording head 21A to 21E is about 2 mm, and the nozzle diameter is about 0.02 mm. If it is 1 mm or less, it can be arranged between each nozzle surface and the recording paper, and if it is 0.2 mm or more, the ejected ink droplets are supplemented by the absorbing member even if component errors are taken into consideration. be able to. Therefore, the absorbing member 12 is preferably about 10 to 50 times the nozzle diameter. The absorbing member 12 will be described in detail later.
Moreover, it is preferable that the length of the absorbing member 12 is sufficient for the effective printing width of the head unit 2. As will be described in detail later, in the printer 1 of the present embodiment, the used (ink-absorbed) area of the absorbing member 12 is wound up sequentially, and the ink is absorbed in the entire area of the absorbing member 12. The structure which replaces itself is adopted. For this reason, it is preferable that the length of the absorbing member 12 is about several hundred times the effective print width of the head unit 2 so that the replacement period of the absorbing member 12 can be practically used. However, when the absorbing member 12 is regenerated by cleaning in the printer 1, the length of the absorbing member 12 may be slightly longer than twice the effective print width of the head unit 2. The absorbing member 12 is supported by the support mechanism 9.
The support mechanism 9 includes a winding mechanism 13 (second movement mechanism) and a movement mechanism 14 (first movement mechanism). The support mechanism 9 is substantially integrated with the head unit 2.
The moving mechanism 14 moves the absorbing member 12 in a direction R that intersects (in the present embodiment, orthogonal) with the extending direction P of the nozzle row, thereby retracting the absorbing member 12 so as not to face the flushing position facing the nozzle 24. Move between positions. Further, the winding mechanism 13 moves the absorbent member 12 along the extending direction of the absorbent member 12 by feeding it out and winding it.
As shown in FIGS. 1 and 5A, the winding mechanism 13 is on one end side of the head unit 2 in the nozzle row direction P and on the back surface 22b side of the mounting plate 22 (the nozzle surfaces 23 of the heads 21A to 21E). On the opposite side, a feeding rotary body (feeding section) 15 and a winding rotary body (winding section) 16 whose rotation axes are parallel to the recording paper conveyance direction are alternately arranged. Further, the winding mechanism 13 is on the other end side of the head unit 2 in the nozzle row direction P, and has each rotation shaft on the surface 22a side of the mounting plate 22 (nozzle surfaces 23 of the heads 21A to 21E). A reversing unit (hereinafter referred to as a reversing rotating body) 17 that is perpendicular to the conveying direction is provided.
The delivery rotator 15 and the take-up rotator 16 each have a bobbin shape formed by a rotation shaft 16a and a plurality of partition plates 16b disposed at equal intervals on the rotation shaft 16a. The winding rotary body 16 rotates so as to be in opposite directions (reverse directions). That is, the delivery rotary body 15 rotates in a direction in which the absorbing member 12 is sent out toward the nozzle row, and the winding rotary body 16 rotates in a direction to wind up the absorbing member 12 that has passed through the nozzle row. Then, the reversing rotating body 17 causes the absorbing member 12 sent from one end side of the head unit 2 toward the other end side to be folded back (reversed) on the other end side of the head unit 2 and again one end of the head unit 2. The absorbing member 12 is moved toward the side.
Such a reversal rotator 17 includes, for example, a specific first nozzle row N1 and a second nozzle row N2 adjacent to the first nozzle row N1 in a direction R intersecting the nozzle row direction P. The single absorbing member 12 may be formed so as to reciprocate with an interval of. That is, at the time of flushing, a certain absorbing member 12 sent out from the sending rotary body 15 overlaps the first nozzle row N1 on the forward path from one end side to the other end side of the head unit 2 in the nozzle row direction P. Move position. Then, the absorbing member 12 is folded back (reversed) by the reversing rotator 17 and moves in a position overlapping the second nozzle row N2 in the return path from the other end side of the head unit 2 to the one end side in the nozzle row direction P. Then, it is wound around the winding rotary body 16.
Then, after all of the absorbing member 12 has been wound up, it is possible to easily replace the absorbing member 12 only by replacing the delivery rotating body 15 and the winding rotating body 16. In addition, since both the feeding rotator 15 and the winding rotator 16 are arranged on the same side, that is, one end side of the head unit 2 in the nozzle row direction P, it is easy to simply open one side of the printer 1. In addition, the absorbing member 12 can be replaced, and the maintainability can be improved.
As shown in FIG. 5, the winding mechanism 13 includes a drive device 13 </ b> A that rotationally drives the feeding rotary body 15 and the winding rotary body 16 in opposite directions. The drive device 13A corresponds to a change in the winding amount of the absorbing member 12 of the sending rotator 15 and the winding rotator 16, that is, a rotation amount corresponding to a change in diameter due to an increase or decrease in the winding amount of the absorbing member 12. Is finely adjusted to move the absorbing member 12 without slack.
As shown in FIGS. 5A and 5B, the moving mechanism 14 includes a moving member 14 </ b> A in which a protruding portion 14 b is spirally wound around a shaft portion 14 a and a rotating rotating body 17 for each rotation axis. A moving member 14B that finely moves along a direction R that intersects the nozzle row direction P is provided. 14 A of moving members hold | maintain the absorption member 12 one by one in the guide groove 14c formed of the axial part 14a and the protruding item | line part 14b.
The moving member 14A is disposed on one end side of the head unit 2 in the nozzle row direction P and on the surface 22a side of the mounting plate 22 (the nozzle surfaces 23 of the recording heads 21A to 21E). The moving member 14B is disposed on the other end side of the head unit 2 in the nozzle row direction P and on the surface 22a (nozzle surface 23 of the recording heads 21A to 21E) side of the mounting plate 22. Then, the absorbing member 12 is bridged between the moving member 14 </ b> A and the reverse rotating body 17. The end portion of the guide groove 14 c in the direction perpendicular to the nozzle surface 23 is in a direction away from the nozzle surface 23 with respect to the nozzle surface 23. Therefore, the absorbing member 12 spanned between the moving member 14A and the reverse rotating body 17 can be held without being brought into contact with the nozzle surfaces 23 of the recording heads 21A to 21E. In other words, the moving members 14A and 14B also function as positioning members that keep the distance between the nozzle surfaces 23 of the recording heads 21A to 21E and the absorbing member 12 constant.
If, for example, the sending rotator 15 and the winding rotator 16 are arranged directly at the position of the moving member 14A without providing the moving members 14A and 14B, the absorbing member 12 is located between the sending rotator 15 and the winding rotator 16. As the position is moved, the position with respect to the nozzle surface 23 is shifted, which is not preferable. In other words, the absorbing member 12 that is fed from the feed rotator 15 and wound by the take-up rotator 16 moves between the feed rotator 15 and the take-up rotator 16, and the position and winding position of the absorbing member 12. The position to be changed on each rotating body 15 (16) both in the length direction of each axis and in the direction orthogonal to the axis (thickness direction). As a result, the position to be sent out and the position to be taken up change as described above, and as a result, the position of the absorbing member 12 in the horizontal direction and the position in the vertical direction with respect to the nozzle surface 23 are shifted.
Further, as shown in FIG. 5, the moving mechanism 14 includes a driving device 14C that drives the moving members 14A and 14B. The absorbing member 12 moves to the flushing position and the retracted position when the moving member 14A is rotated once. Further, the moving member 14B finely moves the reversing rotating body 17 along the direction R intersecting the nozzle row direction P in conjunction with the amount of movement of the absorbing member 12 due to the rotation of the moving member 14A. Such a moving member 14B may be finely moved by, for example, a rack and pinion. In addition, as the moving member 14A, instead of a structure in which the above-described protruding strip portion 14b is spirally wound, a groove around the shaft portion is simply twice the number of the absorbing members 12 ( One formed in a round-trip manner is required. In this case, the driving device 14C for driving the moving member 14A is finely moved along the direction R intersecting the nozzle row direction P by, for example, rack and pinion or the like, similarly to driving the moving member 14B. As such, it may be configured.
The absorbing member 12 spanned between the moving member 14A and the reversing rotating body 17 supported by the moving member 14B passes through the notch 22c provided in the mounting plate 22, and passes through the sending rotating body 15 and It is wound around the winding rotary body 16 so that contact with the mounting plate 22 is prevented. Thereby, the movement of the absorption member 12 becomes smooth.
Then, the support mechanism 9 controls the rotational speeds of the delivery rotator 15 and the take-up rotator 16 in the drive device 13A, respectively, thereby moving the moving member 14A and the reverse rotator 17 supported by the moving member 14B. A plurality of (two in FIG. 5) absorbent members 12 stretched so as to be folded back are held in an appropriately tensioned state without being bent. This prevents the absorbing member 12 from being bent and coming into contact with the nozzle surface 23 or the recording paper (recording medium).
In such a support mechanism 9, when the moving member 14 </ b> A is rotated by the driving device 14 </ b> C, the plurality of guide grooves 14 c formed by the shaft portion 14 a and the protruding strip portion 14 b apparently move along the axial direction. Will do. In conjunction with this apparent amount of movement, the driving device 13B moves the reversal rotator 17 along a direction R that intersects the extending direction P of the nozzle row. Thereby, as shown to Fig.6 (a), (b), it is possible to change the position of each absorption member 12 with respect to the head unit 2 (nozzle row L). Specifically, the absorbing member 12 can be moved along a direction R that intersects the extending direction P of each nozzle row L of the head unit 2, that is, along the conveyance direction of the recording paper.
In the present embodiment, the absorbing member 12 is moved between the flushing position and the retreat (recording) position. Here, if the diameter of the absorbing member 12 is 1 mm, it may be moved by 1 mm even if part size errors and arrangement errors are included. If the interval between the protrusions 14b is set to 1 mm, the absorbing member moves 1 mm if the moving member is rotated once, so that the plurality of absorbing members 12 can be easily moved with high accuracy and moved 1 mm. So it takes less time to move. Since the distance between the recording head 21 and the recording paper is 2 mm, the absorbing member 12 is arranged with tension between them, so that it is not necessary to move the recording head 21 and the recording paper during the movement.
Here, as shown in FIG. 6B, the flushing position is a state in which each absorbing member 12 faces (overlaps) each of a plurality of corresponding nozzle rows L (a plurality of nozzles 24 constituting the nozzle row L). In this case, the ink droplets ejected from the nozzle rows L during the flushing operation can be absorbed (positions on the ink flight path). On the other hand, the retracted position in the absorbing member 12 is a state in which the nozzle row L (a plurality of nozzles 24 constituting the nozzle row L) does not face (overlap) as shown in FIG. This is a position where the recording ink droplets discharged from each nozzle 24 during operation are not absorbed by the absorbing member 12. Here, the fact that the nozzle row L and the absorbing member 12 face each other does not necessarily mean that the center of the nozzle 24 and the center of the absorbing member 12 overlap in a plan view, but in a plan view. It means a state in which the nozzle 24 is positioned within the width of the absorbing member 12. In such a state, the absorbing member 12 can absorb the ink discharged from the nozzles 24.
As shown in FIGS. 6A and 6B, all the absorbing members 12 are moved by driving the moving members 14A and 14B. In the printer 1 of the present embodiment, each absorbing member 12 is disposed between the nozzle surface of the head 21 and the recording paper in the recording paper conveyance direction not only at the flushing position but also at the retracted position.
In FIG. 1, only one set of the head module 2, the maintenance device 10, and the flushing unit 12 is shown. However, actually, another set of head module 2, maintenance device 10 and flushing unit 12 are arranged in the recording paper transport direction. These two sets have the same structure in terms of mechanism, but are shifted in the horizontal direction (the arrangement direction of the heads 21A to 21E) perpendicular to the conveyance direction of the recording paper. More specifically, the heads 21A to 21E included in the second set of head modules 2 are arranged between the heads 21A to 21E included in the first set of head modules 2 when viewed in the conveyance direction of the recording paper.
As described above, the two head modules 2, the maintenance device 10, and the flushing unit 12 are arranged so as to be shifted in the horizontal direction perpendicular to the conveyance direction of the recording paper, so that the heads 21A to 21E are arranged in a zigzag manner as a whole. As a result, ink can be ejected over the entire area of the effective print width.
Here, in the two sets of heads 21 </ b> A to 21 </ b> E arranged in a staggered manner in the two sets of head modules 2, each of the adjacent heads shifted in the horizontal direction perpendicular to the recording paper conveyance direction is The pitch between the nozzles 24 constituting the nozzle row L is formed constant. In other words, the heads adjacent to each other are shifted so that the pitch between the nozzles 24 and 24 located at the inner ends of the heads is the same as the pitch between the adjacent nozzles 24 and 24 in the same head. Is arranged. However, the heads that are adjacent to each other are arranged such that one or a plurality of nozzles 24 located on the inner end side between the heads are arranged in a line or a plurality of lines along the recording paper conveyance direction between the heads. You may arrange so that it may line up. When arranged in this way, it is preferable that the fluid is not ejected from the nozzles 24 of one of the nozzles 24, 24 arranged in one or a plurality of rows between the heads. With this configuration, the pitch between the nozzles 24 to be used becomes constant.
Note that when the heads 21A to 21E are connected and arranged in a direction orthogonal to the conveyance direction of the recording paper, the head module 2, the maintenance device 10, and the flushing unit 12 may be only one set. In this case, since a sufficient gap is not formed between the heads 21A to 21E, it is difficult to provide the cap portions 61A to 61E included in the maintenance device 10 for each of the heads 21A to 21E. For this reason, it is preferable to use a single cap portion that can be surrounded by the nozzles 24 of all the heads 21A to 21E.
Next, a specific configuration of the absorbing member 12 that can be suitably used in the printer 1 of the present embodiment will be described.
The absorbent member 12 includes, for example, SUS304, nylon, nylon with a hydrophilic coat, aramid, silk, cotton, polyester, ultrahigh molecular weight polyethylene, polyarylate, Zylon (trade name), or a plurality of these. It can be formed from a composite fiber.
More specifically, the absorbent member 12 can be formed by twisting or bundling fiber bundles formed from the fibers or the composite fibers.
FIG. 7 is a schematic diagram illustrating an example of the absorbing member 12, where (a) is a cross-sectional view and (b) is a plan view. As shown in this figure, the absorbent member 12 is formed, for example, by twisting two fiber bundles 12a formed from fibers.
Further, as an example, a linear member in which a plurality of fiber bundles made of SUS304 are twisted together, a linear member in which a plurality of fiber bundles made of nylon are twisted together, and a plurality of fiber bundles made of nylon to which a hydrophilic coat is applied. A linear member in which a plurality of fiber bundles made of aramid are twisted together, a linear member in which a plurality of fiber bundles made of silk are twisted together, a wire in which a plurality of fiber bundles made of cotton are twisted together A linear member in which fiber bundles made of bellyma (trade name) are bundled, a linear member in which fiber bundles made of soarion (trade name) are bundled, and a fiber bundle made of Hamilon 03T (trade name). A linear member in which fiber bundles made of Dyneema Hamiron DB-8 (trade name) are bundled, a linear member in which fiber bundles made of Vectran Hamilon VB-30 are bundled, Ron S-5 Core Kevlar Sleeve Linear member bundled with a fiber bundle made of polyester (trade name), Hamiron S-212 Core Cabbler Sleeve Linear member bundled with a fiber bundle made of polyester (trade name), Hamilon SZ A linear member in which a fiber bundle made of -10 core zylon sleeve polyester (trade name) is bundled, and a linear member in which a fiber bundle made of Hamilon VB-3 Vectran (trade name) is bundled are preferably used as the absorbent member 12. be able to.
The absorbent member 12 using nylon fibers is made of nylon that is widely used as a general-purpose water thread, and therefore is inexpensive.
The absorbent member 12 using metal fibers made of SUS material is excellent in corrosion resistance and can absorb various inks. Also, the absorbent member 12 has high wear resistance compared to a resin and can be used repeatedly.
The absorbent member 12 using ultra high molecular weight polyethylene fibers has high cutting strength and chemical resistance, and is resistant to organic solvents, acids, and alkalis. Thus, since the absorbent member 12 using the ultra high molecular weight polyethylene fiber has a high cutting strength, it can be pulled with a strong tension and can be prevented from bending. For this reason, for example, when the absorption capacity is increased by increasing the diameter of the absorbing member 12, or when the diameter of the absorbing member 12 is not increased, printing is performed by reducing the distance from the heads 21A to 21E to the conveyance area of the recording paper. Accuracy can be improved. Further, the absorption member 12 using a xylon or aramid fiber can be expected to have the same effect as the absorption member 12 using an ultra high molecular weight polyethylene fiber.
The absorbent member 12 using cotton fibers is excellent in ink absorbability.
In such an absorbing member 12, the dropped ink is in a state of being absorbed by being held in the troughs 12b (see FIG. 7) formed between the fibers and between the fiber bundles 12a by surface tension.
In addition, a part of the ink dripped onto the surface of the absorbing member 12 directly penetrates the inside of the absorbing member 12, and the rest of the ink travels through a valley 12b formed between the fiber bundles 12a. Then, a part of the ink that has permeated into the absorbing member 12 gradually moves in the extending direction of the absorbing member 12 inside the absorbing member 12 and is dispersed and held in the extending direction of the absorbing member 12. The ink that travels along the valley 12b of the absorbent member 12 gradually penetrates into the interior of the absorbent member 12 while traveling along the valley 12b, and the rest remains in the valley 12b. Distributed and held in the current direction. That is, the ink dropped on the surface of the absorbing member 12 does not stay at the place where all of the ink is dropped, but is dispersed and absorbed around the dropped part.
In addition, the material for forming the absorbent member 12 actually installed in the printer 1 has the ink absorption property, the retention ink property, the tensile strength, the ink resistance, the moldability (the amount of flaking and fraying), the twist property, the cost, and the like. It will be selected as appropriate in consideration.
The ink absorption amount of the absorbing member 12 is the sum of the ink amount that can be held between the fibers of the absorbing member 12 and the ink amount that can be held in the valley portion 12b. For this reason, the material for forming the absorbing member 12 is selected so that the ink absorption amount is sufficiently larger than the ink amount ejected by flushing in consideration of the replacement frequency of the absorbing member 12 and the like.
The amount of ink that can be held between the fibers of the absorbing member 12 and the amount of ink that can be held in the valley 12b can be defined by the capillary force in the fiber gap depending on the contact angle between the ink and the fiber and the surface tension of the ink. . That is, by forming thin fibers, the gap between the fibers is increased and the surface area of the fibers is increased as a whole, so that even if the cross-sectional area of the absorbent member 12 is the same, the absorbent member 12 has a larger amount of ink. Can be absorbed. Therefore, in order to obtain more gaps between the fibers, microfibers (ultrafine fibers) may be used as the fibers forming the fiber bundle 12a.
However, the ink holding force of the absorbing member 12 is reduced by increasing the gap between the fibers and reducing the capillary force. For this reason, it is necessary to set the gap between the fibers so that the ink holding force in the absorbing member 12 does not drip when the absorbing member 12 moves.
The thickness of the absorbing member 12 is set so as to satisfy the above-described ink absorption amount. Specifically, for example, the thickness of the absorbing member 12 is set to 0.2 to 1.0 mm, more preferably about 0.5 mm.
However, the thickness of the absorbing member 12 is such that the maximum dimension of the absorbing member 12 is the deflection of the absorbing member 12 from the separation distance from the heads 21A to 21E to the recording paper conveyance area in order to prevent contact with the heads 21A to 21E and the recording paper. It is set so as to be equal to or less than the dimension excluding the displacement amount due to.
The cross-sectional shape of the absorbing member 12 is not necessarily circular, and may be a polygon or the like. Here, since it is difficult to make the absorption member into a complete circle, the circle includes a substantially circle.
In the printer 1 configured as described above, ink is not ejected from all the nozzles 24 while ink is ejected from the heads 21A to 21E onto the recording paper. For this reason, the ink in the nozzles 24 that have not ejected ink dries and the viscosity increases. When the ink is thickened, a desired amount of ink cannot be ejected. Therefore, a flushing operation is periodically performed to eject the ink to the absorbing member 12 so that the ink does not thicken.
The absorbing member 12 provided in the printer 1 of the present embodiment is located at a retracted position shifted from the lower side of the nozzle 24 when printing on the recording paper, and the flushing immediately below the nozzle 24 when performing the flushing operation. Located in position. That is, when performing the flushing operation, since the absorbing member 12 is located immediately below the nozzle 24, printing cannot be performed, and it is necessary to stop the printing process. For this reason, it is desirable to perform the flushing operation when the space between the recording sheet to be conveyed and the recording sheet is located directly below the nozzle. In a so-called line head printer such as the printer 1 of the present embodiment, printing is normally performed on about 60 sheets of recording paper per minute. It will be located directly below.
Therefore, in the printer 1 of the present embodiment, for example, the flushing operation is performed every 5 seconds or every 10 seconds.
Note that when printing is continuously performed on a plurality of recording sheets, the time between the recording sheets and the recording sheet is located immediately below the nozzle 24 is short. In the conventional printer, the movement of the absorbing member or the head unit performed for the flushing operation is large. For this reason, in the conventional printer 1, the flushing operation cannot be completed in a short time, and the conveyance of the recording paper is temporarily stopped, and this stop period reduces the number of printed sheets per unit time. It becomes. On the other hand, in the printer 1 of the present embodiment, the printing and flushing operations can be switched by simply moving the absorbing member 12 in a very narrow area directly below each of the heads 21A to 21E in plan view, and recording. The flushing operation can be completed while the space between the paper and the recording paper is located directly under the nozzle 24, or the period during which the conveyance of the recording paper is stopped for the flushing operation can be extremely shortened.
Next, the operation of the printer 1 of the present embodiment related to the above flushing operation will be described with reference to the flowchart shown in FIG. 9, FIG. 10 and FIG. 11 are cross-sectional views showing the main part of the operation of the printer. The operation of the printer 1 according to the present embodiment is controlled by a control device (not shown).
The printer 1 starts a flushing operation based on a predetermined command.
First, the control device drives the moving mechanism (first moving mechanism) 14 shown in FIG. 9 (FIG. 8: S1), and flushes the plurality of supporting absorbing members 12 as shown in FIG. 10A. Move to position. Specifically, the moving member 14A is rotated forward at a predetermined number of rotations (one rotation in the present embodiment), and the moving member 14B is moved by a predetermined amount in conjunction with this, whereby each absorbing member 12 is moved. Is opposed to each nozzle row L in the recording heads 21A to 21E. At this time, as shown in FIG. 9, each absorbing member 12 is also in a state of facing the plurality of nozzle rows L arranged in the arrangement direction of the recording heads 21A to 21E.
In this manner, the two absorbing members 12 appear so as to overlap the extended lines of the nozzle rows L in the ink ejection direction.
Next, the control device performs a flushing operation on the head unit 2 (FIG. 8: S2), and ink droplets from the nozzle rows L (nozzles 24) of the recording heads 21A to 21E to the absorbing member 12 facing each other. (For example, about 10 drops). Ink droplets ejected from the nozzle row L are absorbed by the absorbing member 12.
When the flushing operation is finished (FIG. 8: S3), the control device drives the moving mechanism (first moving mechanism) 14 to move the plurality of absorbing members 12 to the retracted position as shown in FIG. FIG. 8: S4).
Specifically, the moving member 14A is reversed at a predetermined number of rotations (one rotation in the present embodiment), and the moving member 14B is moved in synchronization with the moving member 14A so as to face the nozzle row L. 12 is retracted from a position facing the nozzle row L.
Thereafter, the control device drives the winding mechanism (second movement mechanism) 13 to move each absorbing member 12 (FIG. 8: S5). Although the flushing to the absorbing member 12 is performed between the recording sheets, the movement of the absorbing member 12 by the moving mechanism 14 or the winding mechanism 13 is performed while printing is performed on the recording sheet.
FIG. 11 is a plan view of an essential part showing the operation of the printer during the flushing. In FIG. 11, the sending rotator 15 and the take-up rotator 16 are actually arranged at positions that overlap each other in the depth direction of the drawing. However, in order to explain their individual movements, the positions are intentionally set. It is written in a staggered manner. Further, the absorbing member 12 is also in a position overlapping with the nozzle row L during flushing, but in order to explain the discharge (absorption) position, it is intentionally shifted and the moving mechanism 14 is not shown. Please note that.
The absorbing member 12 is a first nozzle that is, for example, an odd-numbered row among the nozzle rows L of the recording heads 21A to 21E on the forward path F1 from one end side to the other end side of the head unit 2 in the nozzle row direction P. The position overlaps the row N1. In the forward path F1, the fluid ejected (flushed) from the first nozzle row N1 is absorbed. As a result, a first absorption region V1 that absorbs the fluid flushed from the first nozzle row N1 is formed in the absorption member 12. The first absorption region V1 is substantially equal to the length of the first nozzle row N1. An unabsorbed region Q that does not absorb fluid is formed between the first absorbing regions V1. The width (length) of the unabsorbed region Q corresponds to the interval between the adjacent nozzle rows L of the recording heads 21A to 21E, and is therefore the length of the nozzle row N1.
Thus, in the forward path F <b> 1, the absorbing member 12 that has absorbed the fluid flushed from the first nozzle row N <b> 1 while securing the unabsorbed region Q at every predetermined interval is folded back by the reversing rotating body (reversing means) 17. Then, in the return path F2 from the other end side of the head unit 2 in the nozzle row direction P toward the one end side, among the nozzle rows L of the recording heads 21A to 21E, the even-numbered rows adjacent to the first nozzle row N1 The position overlapping the second nozzle row N2 is moved. That is, one absorbing member 12 is folded back by the reverse rotation body 17 and moved in a position overlapping the first nozzle row N1 and the second nozzle row N2 adjacent to each other.
Here, the distance in the path from the nozzle N11 located closest to the reversing rotator 17 in the recording head 21A to the outermost end (position farthest from the head) 17E of the reversing rotator 17 is the nozzle row L (N1). The length is almost the same. In other words, strictly speaking, in a path from a position closer to the reversal rotator 17 side by a half of the nozzle pitch than the center of the nozzle N11 to the outermost end (position farthest from the head) 17E of the reversal rotator 17. The distance is the same as the length of the nozzle row L (N1). Therefore, the nozzle N11 located closest to the reversing rotator 17 in the recording head 21A (strictly, the position closer to the reversing rotator 17 side by a half of the nozzle pitch) passes through (reverses) the reversing rotator 17 to the next. The distance in the path from the nozzle row L (N2) to the nozzle N21 that is located closest to the reversing rotator 17 (strictly speaking, the position that is half the nozzle pitch on the reversing rotator 17 side) The length is (N1, N2) twice. The amount by which the absorbing member 12 is moved by the winding mechanism 13 is set to twice the length of the nozzle row L (N1, N2).
Then, the absorbing member 12 turned back by the reversing rotating body 17 is opposed to the second nozzle row N2 which is an even-numbered row of the recording heads 21A to 21E and the unabsorbed region Q in the return path F2. Then, fluid is ejected (flushing) to the unabsorbed region Q. Thus, a second absorption region V2 that absorbs the fluid flushed from the second nozzle row N2 is formed in the absorption member 12. As a result, the single absorption member 12 is flushed from the first absorption region V1 that has absorbed the fluid flushed from the first nozzle row N1 in the forward path F1, and from the second nozzle row N2 in the forward path F2. The second absorption regions V2 that have absorbed the fluid are alternately formed. Then, the absorbing member 12 that has absorbed the flushed fluid from the first nozzle row N1 and the second nozzle row N2 that are adjacent to each other is wound around the winding rotary body 16.
As described above, the absorbing member 12 absorbs the fluid from the first nozzle row N1 and the second nozzle row N2 that are adjacent to each other in the forward path F1 and the return path F2 in separate areas that do not overlap each other. The fluid can be absorbed in the book absorbent member 12 without a gap (waste), and the absorbent member 12 can be efficiently used for flushing. As a result, the running cost of the absorbing member 12 can be reduced and the number of replacements can be reduced.
Note that the first absorption region V1 facing the nozzle row N1 of the recording head 21E sends a distance (length) twice the length of the nozzle row N1 by the winding mechanism 13, for example, in the forward path F1. Opposite the nozzle row N1 of the head 21D. After that, when moving by double the distance, the recording heads 21A to 21E face each other in the forward path F1, and are flushed from each. Therefore, the thickness of the absorbing member 12 that can absorb the ink caused by each flushing is required. When it is difficult to absorb, the moving distance may be increased by 4 times or 6 times. By increasing the moving distance in this way, the number of times of flushing can be reduced, and thus the amount of ink to be absorbed can be reduced. .
Further, if the moving distance is set to an even multiple of the length of the nozzle row N1 (N2), the absorbing member 12 is subjected to flushing in different regions in the forward path F1 and the backward path F2. In the present embodiment, the absorbing member 12 can be used without waste if it is up to 10 times. FIG. 12 is a diagram schematically illustrating FIG. 11, and shows how many times each absorbing region V of the absorbing member 12 is flushed by the heads 21 </ b> A to 21 </ b> E according to the distance that the absorbing region V moves. It is a figure for demonstrating. In FIG. 12, it means that the absorption region V located at a position corresponding to the heads 21E to 21A receives the respective flushing. Therefore, the absorption region V located at a position corresponding to the blank between the heads means that it is not subjected to flushing. In FIG. 12, the position described as inversion is from the nozzle N11 located closest to the inversion rotator 17 in the recording head 21A to the outermost end (position farthest from the head) 17E of the inversion rotator 17. This is based on the fact that the distance in the path is the same as the length of the nozzle row N1 as described above.
As shown in FIG. 12, when the moving distance is twice the length of the nozzle row N1 (N2), the absorption region V1 that has been flushed from the heads 21E to 21A in the forward path F1 is flushed in the return path F2. Instead, the absorption region V2 that has not been flushed in the forward path F1 is subjected to flushing in the return path F2.
Further, when the moving distance is quadrupled, the absorption region V1 is subjected to the flushing three times only in the forward path F1, and the absorption region V2 following the absorption region V1 is subjected to the three times flushing only in the return path F2. The absorption region V3 following V2 is subjected to flushing twice only in the forward path F1, and the absorption region V4 following the absorption region V3 is subjected to flushing twice only in the return path F2. That is, in the forward path F1, only the absorption area V1 and the absorption area V3 are flushed, and in the return path F2, only the absorption area V2 and the absorption area V4 are flushed.
Further, when the moving distance is increased 10 times, only the absorption regions V1, V3, V5, V7, and V9 are flushed in the forward path F1, and only the absorption regions V2, V4, V6, V8, and 10 are flushed in the return path F2. It becomes like this.
In addition, when the moving distance is set to an odd multiple, each absorption region V of the absorption member 12 is subjected to flushing in the forward path F1 and the return path F2. For example, when the moving distance is increased by a factor of 5 as shown in FIG. 12, the absorption regions V1 to V5 are each subjected to flushing once in each of the forward path F1 and the backward path F2.
Therefore, if the absorbing member 12 is moved along the nozzle row at intervals of the length of the nozzle row N1 (N2) in such a range up to twice the number of heads through which one absorbing member 12 passes, The absorbing member 12 can be used without waste.
Then, after performing the flushing operation a plurality of times during the recording operation or the like, when most of the absorbing member 12 wound around the delivery rotating body 15 of the winding mechanism 13 is wound onto the winding rotating body 16, Replace the absorbent member 12 with a new one. At this time, in the present embodiment, the delivery rotary body 15 and the take-up rotary body 16 are both arranged on the same side, that is, one end side of the head unit 2 in the nozzle row direction P. The absorbing member 12 can be easily replaced simply by opening it, and the maintainability can be improved.
As described above, according to the present embodiment, the linear absorbing member 12 is disposed between the recording head 21 and the recording paper 8, and the linear absorbing member 12 is moved so as to face the nozzles of the recording head 12. Thus, since the ink at the time of flushing can be absorbed, it is possible to perform the flushing operation without moving the head unit 2. Since it is not necessary to move the head unit 2, the flushing operation can be performed in a short time at an appropriate time.
Then, the single absorbing member 12 is folded back by the reverse rotating body 17 and arranged so as to overlap both the first nozzle row N1 and the second nozzle row N2 adjacent to each other at the time of flushing, and the forward path F1 and the return path F2 By absorbing the fluid from the first nozzle row N1 and the second nozzle row N2 in separate areas that do not overlap with each other, the fluid can be absorbed without a gap (wasted) into one absorbent member 12. . As a result, the absorbing member 12 can be efficiently used for flushing, the running cost of the absorbing member 12 can be reduced, and the number of replacements can be reduced.
Further, since the absorbing member 12 is a thin linear member, the moving distance is short and the moving can be completed in a short time. For example, it is also possible to arrange them at positions corresponding to the nozzle rows during printing.
Further, by using a linear member as the absorbing member 12, when ink is dripped onto the absorbing member 12, the generation of ascending air current around the absorbing member 12 is suppressed, and the ink adheres to the heads 21A to 21E. This can be prevented. For this reason, it becomes possible to make the absorption member 12 close to the heads 21A to 21E, and it is possible to suppress the occurrence of mist that is caused by the volatilization of the ink and causes the contamination of the heads 21A to 21E.
In addition, since the linear absorbing member 12 is an object to be ejected at the time of flushing, dot missing due to the influence of the wind pressure upon ejection to the absorbing member 12 is unlikely to occur. In addition, since the ink droplets ejected at the time of flushing are all absorbed by the absorbing member 12 near the nozzle 24, it is possible to prevent the recording paper and the conveying belt portion 33 from becoming dirty.
As described above, in the present embodiment, since the flushing operation can be performed at high speed with a simple configuration, the printing ability is improved.
Further, the moving mechanism 14 may have a position adjusting mechanism that adjusts the position of the absorbing member 12 in the orthogonal direction of the nozzle row L. Accordingly, the absorbing member 12 can be reliably moved to a position facing the nozzle row L and can be reliably retracted to a position not facing the nozzle row L.
Further, during the recording operation, the plurality of absorbing members 12 may be significantly retracted to a position that does not face the nozzle surface 23 of the recording head 21. For example, the recording head 21 may be retracted to the side surface side or a position below the recording paper (medium). Further, the nozzle surface 23 of the recording head 21 can be satisfactorily capped by the cap portion 61 by similarly retracting during capping by the cap unit.
If a narrow tape-like member (cloth or the like) is used as the absorbing member, the nozzle surface 23 can be sealed well even when the absorbing member is interposed between the recording head 21 and the cap portion 61. It is possible.
The basic configuration of the inkjet printer of the second embodiment described below is substantially the same as that of the first embodiment, but the configuration of the flushing unit is different. Therefore, below, a different part from previous embodiment is demonstrated and description of a common location is abbreviate | omitted. Moreover, in each drawing used for description, the same code | symbol shall be attached | subjected to the same component as FIGS.
FIG. 13 is a schematic view of a flushing unit in the printer of the second embodiment.
In FIG. 13, it should be noted that although the absorbing member is in a position overlapping with the nozzle row at the time of flushing, it is intentionally shifted to describe the discharge (absorption) position.
In the flushing unit 80 of the present embodiment, a feeding rotating body (sending part) 83 constituting a winding mechanism (second moving mechanism) 82 for moving the absorbing member 12 is a head composed of three recording heads 92A to 92C. The unit 91 is disposed on one end side in the nozzle row direction P, and a winding rotary body (winding portion) 84 is disposed on the other end side of the head unit 91. Reversing rotators (reversing means) 86a and 86b are arranged on both the one end side and the other end side of the head unit 91 in the nozzle row direction P, respectively. Then, the absorbing member 12 is fed out from the sending rotary body 83 on one end side of the head unit 91, folded back by the reverse rotating body 86a on the other end side, and folded back by the reverse rotating body 86a on the one end side, and wound on the other end side. Reach the rotating body 84. That is, one absorbing member 12 is stretched over the first nozzle row N1 of the head unit 91, the adjacent second nozzle row N2, and the adjacent third nozzle row N3 during flushing. .
Here, in FIG. 13, the distance between the respective nozzle arrays L (N1 to N3) in the three recording heads 92A to 92C is twice the length of each nozzle array L (N1 to N3). That is, in the present embodiment, three sets of head modules (not shown) are arranged so that the respective heads are adjacent to each other while being shifted from each other between different modules.
Then, as shown in FIG. 13, from the nozzle N11 located closest to the reversal rotator 86a in the recording head 92C (strictly, the position closer to the reversal rotator 86a by half the pitch between nozzles), The distance in the path to the outer end (position farthest from the head) 86aE is 1.5 times the length of the nozzle row L (N1 to N3). That is, the nozzle N11 located closest to the reversing rotator 86a in the recording head 92C (strictly, a position near the reversing rotator 86a by a half of the nozzle pitch) passes through (reverses) the reversing rotator 86a. The distance in the path from the nozzle row L (N2) of the nozzle row L (N2) to the nozzle LN21 located closest to the reversal rotator 86a (strictly, the position closer to the half of the nozzle pitch on the reversal rotator 86a) ~ 3 times the length of N3). Similarly, from the nozzle N22 located closest to the reverse rotation body 86b in the recording head 92A (strictly speaking, a position near the reverse rotation body 86b near the half of the nozzle pitch) to the outermost end 86bE of the reverse rotation body 86b. The distance in the path is set to 1.5 times the length of the nozzle row L (N1 to N3), whereby the nozzle N22 (strictly speaking, on the reverse rotator 86b side) positioned closest to the reverse rotator 86b in the recording head 92A. Nozzle N32 (strictly speaking, the reversal rotator) which is located closest to the reversal rotator 86b of the next nozzle row L (N3) via the reversal rotator 86b (reverse position) from the position closer to half the nozzle pitch. The distance in the path to the position 86b on the side of the nozzle 86b is half the length of the nozzle row L (N1 to N3). The amount by which the absorbing member 12 is moved by the winding mechanism 82 is set to three times the length of the nozzle row L (N1 to N3).
During the flushing, the flushing unit 80 having such a configuration drives a moving mechanism (not shown) to move the absorbing member 12 so as to overlap the ink ejection direction of the nozzle row L of the head unit 91. Next, the control device performs a flushing operation on the head unit 91, and ejects ink droplets from the nozzle rows L of the recording heads 92A to 92C to the opposing absorbing member 12 (for example, about 10 droplets). Ink droplets ejected from the nozzle row L are absorbed by the absorbing member 12.
When the flushing operation is completed, the control device drives the moving mechanism to move the plurality of absorbing members 12 to the retracted position as in the first embodiment.
Thereafter, the control device drives the winding mechanism 82 to move each absorbing member 12. Although the flushing to the absorbing member 12 is performed between the recording sheets, the movement of the absorbing member 12 by the moving mechanism and the winding mechanism 82 is performed on the recording sheet as in the first embodiment. Do it while you are.
As shown in FIG. 13, the absorbing member 12 sent out from the sending rotary body 83 of the winding mechanism 82 is recorded in the first forward path F3 from the one end side of the head unit 91 in the nozzle row direction P to the other end side. Among the nozzle arrays L of the heads 92A to 92C, for example, the positions overlap with the first nozzle array N1. In the first forward path F3, the fluid ejected (flushed) from the first nozzle row N1 is absorbed. As a result, a first absorption region V1 that absorbs the fluid flushed from the first nozzle row N1 is formed in the absorption member 12. The first absorption region V1 is substantially equal to the length of the first nozzle row N1. Further, a first unabsorbed region Q1 that does not absorb fluid is formed between the first absorbed regions V1. Since the width (length) of the first unabsorbed region Q1 corresponds to twice the interval between the adjacent nozzle rows L of the recording heads 62A to 92C, it is twice as long as the nozzle row N1. .
Thus, in the first forward path F3, the absorbing member 12 that has absorbed the fluid flushed from the first nozzle row N1 while securing the first unabsorbed region Q1 at predetermined intervals is provided by the reversing rotating body (reversing means). ) It is folded at 86a. The second nozzle adjacent to the first nozzle row N1 among the nozzle rows L of the respective recording heads 92A to 92C in the return path F4 from the other end side of the head unit 91 in the nozzle row direction P toward the one end side. The position overlapping the column N2 is moved.
Then, the absorbing member 12 turned back by the reversing rotating body 86a is located in the rear half of the first unabsorbed region Q1 from the second nozzle row N2 of each of the recording heads 92A to 92C, that is, the third half in the return path F4. The fluid is jetted (flushed) to the absorption region V3. Thus, a second absorption region V2 that absorbs the fluid flushed from the second nozzle row N2 is formed in the absorption member 12. As described above, the second absorption region V2 has the length of the rear half of the first non-absorption region Q1, and the remaining portion becomes the second non-absorption region Q2.
Thus, in the first forward path F3 and the backward path F4, the flushed fluid was absorbed from the first nozzle row N1 and the second nozzle row N2 while securing the second unabsorbed region Q2 at predetermined intervals. The absorbing member 12 is folded back again by the reversing rotating body (reversing means) 86b. Then, in the second forward path F5 from the one end side to the other end side of the head unit 91 in the nozzle row direction P, the third adjacent to the second nozzle row N2 among the nozzle rows L of the recording heads 92A to 92C. The position overlapping the nozzle row N3 is moved.
In the second forward path F5, the fluid is ejected (flushed) from the third nozzle row N3 of each of the recording heads 92A to 92C to the second unabsorbed region Q2. As a result, a third absorption region V3 that absorbs the fluid flushed from the third nozzle row N3 is formed in the absorption member 12. As a result, in the absorbing member 12, the first absorbing region V1, the second absorbing region V2, and the third absorbing region, which have absorbed the fluid ejected (flushed) from the first to third nozzle rows N1 to N3, respectively. Absorption regions V3 are respectively formed. Then, the absorbing member 12 is wound around the winding rotary body 84.
Also in such a second embodiment, the absorbing member 12 includes a first nozzle row N1, a second nozzle row N2, and a third nozzle that are sequentially adjacent to each other in the first forward path F3, the return path F4, and the second forward path F5. By absorbing the fluid from the nozzle array N3 in separate areas that do not overlap each other, the fluid can be absorbed into the single absorbing member 12 without a gap (wasted), and the absorbing member 12 can be efficiently flushed. It becomes possible to use. As a result, the running cost of the absorbing member 12 can be reduced and the number of replacements can be reduced.
Also in the present embodiment, the amount of movement of the absorbing member 12 by the winding mechanism 82 is within a range up to twice the number of heads through which one absorbing member 12 passes. If the length is 3 to 6 times the length of N3), the absorbing member 12 can be used without waste.
In addition to the above embodiment, for example, as shown in FIG. 14, a configuration including a cleaning mechanism for cleaning the absorbing member is also preferable.
According to the flushing unit 101 shown in FIG. 14, reverse rotating bodies (reversing means) 104a and 104b are formed on one end side and the other end side of the head unit 103 in the nozzle row direction P of the recording heads 102A to 102E, respectively. Then, the absorbing member 12 is stretched between the reverse rotating body 104a and the reverse rotating body 104b in a ring shape (endless shape).
In such a flushing unit 101, the absorbing member 12 absorbs the fluid ejected (flushing) from the first nozzle row N1 in the forward path F6, and absorbs the fluid ejected (flushing) from the second nozzle row N2 in the return path F7. After that, the absorbing member 12 containing fluid (ink) is cleaned by the cleaning mechanism 109. And the absorption member 12 is sent out again for absorption of fluid (ink).
According to this embodiment, since the absorbing member 12 that has absorbed the fluid (ink) can be reused by being washed, it can be continuously used. Thereby, the exchange operation of the absorption member 12 becomes unnecessary. In addition, the labor for the replacement work can be saved and the cost for the absorbing member 12 can be reduced.
As described above, some preferred embodiments according to the present invention have been described with reference to the accompanying drawings. However, it goes without saying that the present invention is not limited to such examples, and the above embodiments may be combined. It is obvious for those skilled in the art that various changes or modifications can be conceived within the scope of the technical idea described in the claims. It is understood that it belongs to.
For example, in the first embodiment, the plurality of absorbing members 12 are wound up at the same time, but may be wound up individually. Moreover, in the said embodiment, the structure which the absorption member 12 followed in parallel with a nozzle row was demonstrated. However, the present invention is not limited to this, and the extending direction of the absorbing member 12 and the extending direction of the nozzle row do not necessarily have to be completely parallel. In other words, in the present invention, extending along the nozzle row is not limited to a state of being completely parallel to the nozzle row, and may be within a range in which the absorbing member 12 can receive fluid during flushing. . Further, it may be inclined with respect to the nozzle row during retraction. Therefore, the moving amounts of the moving members 14A and 14B may be different.
In the above embodiment, the configuration in which the present invention is applied to a line head printer has been described. However, the present invention is not limited to this, and can be applied to a serial printer.
In the embodiment, the configuration in which the absorbing member 12 always moves between the head and the recording paper (medium) has been described. However, the present invention is not limited to this, and when the absorbing member 12 is retracted, a configuration in which the absorbing member 12 is moved to a region (for example, the side of the head) deviated from directly below the head may be employed.
In the above-described embodiment, the configuration in which the absorbing member 12 is positioned between the head and the recording paper conveyance area during the maintenance process has been described. However, the present invention is not limited to this, and a configuration in which the absorbing member 12 is positioned below the recording paper conveyance area during maintenance processing may be employed.
In the above-described embodiment, an ink jet printer is employed. However, a fluid ejecting apparatus that ejects or discharges fluid other than ink and a fluid container containing the fluid may be employed. The present invention can be applied to various fluid ejecting apparatuses including a fluid ejecting head that ejects a minute amount of liquid droplets. In addition, a droplet means the state of the fluid discharged from the said fluid ejecting apparatus, and shall include what pulls a tail in granular shape, tear shape, and thread shape. Moreover, the fluid here may be a material that can be ejected by the fluid ejecting apparatus.
For example, it may be in the state when the substance is in a liquid phase, and may be in a liquid state with high or low viscosity, sol, gel water, other inorganic solvents, organic solvents, solutions, liquid resins, liquid metals (metal melts) ) And a fluid as one state of the substance, as well as particles in which functional material particles made of solid substances such as pigments and metal particles are dissolved, dispersed or mixed in a solvent. In addition, typical examples of the fluid include ink and liquid crystal as described in the embodiment. Here, the ink includes general water-based inks and oil-based inks, and various fluid compositions such as gel inks and hot-melt inks.
Specific examples of the fluid ejecting device 9 include a fluid containing dispersed or dissolved materials such as an electrode material and a color material used for manufacturing a liquid crystal display, an EL (electroluminescence) display, a surface emitting display, a color filter, and the like. May be a fluid ejecting apparatus that ejects a bio-organic matter used for biochip manufacturing, a fluid ejecting apparatus that ejects a sample fluid that is used as a precision pipette, a textile printing apparatus, a microdispenser, or the like.
In addition, transparent resin liquids such as UV curable resins to form fluid injection devices that inject lubricating oil onto precision machines such as watches and cameras, micro hemispherical lenses (optical lenses) used in optical communication elements, etc. Alternatively, a fluid ejecting apparatus that ejects a liquid onto the substrate or a fluid ejecting apparatus that ejects an etching solution such as acid or alkali to etch the substrate may be employed. The present invention can be applied to any one of these ejecting apparatuses and fluid containers.
DESCRIPTION OF SYMBOLS 1 ... Printer (fluid ejecting apparatus), 10 ... Maintenance apparatus, 12 ... Absorbing member, 13 ... Winding mechanism (2nd moving mechanism), 14 ... Moving mechanism (1st moving mechanism), 15 ... Sending rotary body (sending part) ), 16... Winding rotator (winding part), 17... Rotating rotator (reversing means), 21 (21 A to 21 E)... Recording head (fluid ejecting head), L. Return trip
A fluid ejecting apparatus including a fluid ejecting head that arranges a plurality of nozzle arrays composed of a plurality of nozzles and ejects fluid from the nozzle array,
A fluid ejecting apparatus comprising:
The said 2nd moving mechanism was provided with the sending part which sends out the said absorption member, the inversion means formed in the said folding | turning position, and the winding-up part which winds up the said absorption member, The said winding mechanism is characterized by the above-mentioned. Fluid ejection device.
The delivery unit includes a delivery rotator that delivers the absorbing member, and the winding unit includes a take-up rotator that winds up the absorption member, and both the delivery rotator and the take-up rotator extend the extension. The fluid ejecting apparatus according to claim 2, wherein the fluid ejecting apparatus is formed on one end side in the direction.
The fluid ejecting apparatus according to claim 2, further comprising a cleaning mechanism that cleans the absorbing member.
The absorbing member absorbs the fluid ejected from the first nozzle row while securing an unabsorbed region at predetermined intervals in the forward path moving from one end side to the other end side in the extending direction. ,
In the return path that moves from the other end side in the extending direction toward the one end side through the reversing means, the second nozzle row that is adjacent to the first nozzle row in the intersecting direction is injected. The fluid ejecting apparatus according to claim 2, wherein the fluid is absorbed in the non-absorbing region.
JP2010012984A 2009-10-30 2010-01-25 Fluid injection apparatus Pending JP2011116099A (en)
JP2009250327 2009-10-30
JP2010012984A JP2011116099A (en) 2009-10-30 2010-01-25 Fluid injection apparatus
US12/914,735 US8888234B2 (en) 2009-10-30 2010-10-28 Fluid ejecting apparatus
JP2011116099A true JP2011116099A (en) 2011-06-16
ID=43924975
JP2010012984A Pending JP2011116099A (en) 2009-10-30 2010-01-25 Fluid injection apparatus
US (1) US8888234B2 (en)
JP (1) JP2011116099A (en)
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