Source: https://patents.google.com/patent/JP4765584B2/en
Timestamp: 2020-01-26 06:58:24
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JP4765584B2 - Carbon nanotube formation method and apparatus - Google Patents
Carbon nanotube formation method and apparatus Download PDF
JP4765584B2
JP4765584B2 JP2005343131A JP2005343131A JP4765584B2 JP 4765584 B2 JP4765584 B2 JP 4765584B2 JP 2005343131 A JP2005343131 A JP 2005343131A JP 2005343131 A JP2005343131 A JP 2005343131A JP 4765584 B2 JP4765584 B2 JP 4765584B2
JP2005343131A
JP2006182640A (en
雅文 中野
隆生 原田
里佐 宇都宮
2004-12-01 Priority to JP2004348069 priority Critical
2004-12-01 Priority to JP2004348069 priority
2005-11-29 Application filed by 日新電機株式会社 filed Critical 日新電機株式会社
2005-11-29 Priority to JP2005343131A priority patent/JP4765584B2/en
2006-07-13 Publication of JP2006182640A publication Critical patent/JP2006182640A/en
2011-09-07 Publication of JP4765584B2 publication Critical patent/JP4765584B2/en
The present invention relates to a carbon nanotube forming method and forming apparatus, and more particularly to a carbon nanotube forming method and forming apparatus using a thermal CVD method.
Carbon nanotubes (hereinafter sometimes referred to as “CNT”) generally have a hollow structure having a hollow structure whose diameter is one to several tens of nanometers, but whose length is one hundred times longer than that. Is a great material. Such CNTs are mechanically robust and have characteristics such as allowing a large current to flow, and therefore have been tried to be used in various fields. Today, it is expected as an electron source material in field emission display (FED).
As a method for forming CNT, a thermal CVD method, a plasma CVD method, an arc discharge method (arc ion plating method), and the like are known, and among them, the thermal CVD method is suitable for mass synthesis of CNT. Much is expected from the viewpoint of supply to various industrial fields.
For example, in Japanese Patent Laid-Open No. 2001-220673, a catalyst layer is formed on a substrate, and the catalyst layer is oriented almost vertically from the substrate by thermal CVD using acetylene gas and / or ethylene gas. A method of forming carbon nanotubes is disclosed.
Japanese Patent Application Laid-Open No. 2002-115057 discloses a method of forming a graphite nanofiber by a thermal CVD method using a carbon-containing gas and hydrogen gas on a catalyst layer formed on a substrate. ing.
Japanese Patent Laid-Open No. 2001-220684 JP 2002-115057 A
By the way, when using CNT as an electron source of FED, for example, a strong electric field must be applied to the end of the CNT that emits electrons. For that purpose, the CNT is oriented vertically or as vertically as possible on the substrate. It is necessary to stand up. In this regard, in the above-mentioned Japanese Patent Application Laid-Open No. 2001-220675, it is possible to form carbon nanotubes oriented substantially vertically from the substrate.
However, in the method of forming a carbon nanotube (CNT) on the substrate by a thermal CVD method using a carbon-containing gas or the like on the catalyst layer, the CNT form on the substrate (with respect to the substrate surface) In some cases, it is difficult to grow CNTs in a desired form with respect to the growth orientation direction, height, etc., and CNT forms may vary within the substrate surface or between substrates.
For example, when the CNT-formed substrate is used as an electron source of an FED, the defect in the form of the CNT and the variation in the form may cause a decrease in the quality of the FED image, a variation in the image quality between the FEDs, and the like.
Accordingly, the present invention provides a carbon nanotube formation method in which carbon nanotubes are formed by a thermal CVD method using a carbon-containing carbon nanotube-forming raw material gas on a catalyst layer of a substrate on which a catalyst layer is formed. To the desired form (growth orientation direction, height, etc. with respect to the substrate) , and to suppress the variation in the shape of the carbon nanotubes in the plane of each substrate, and also the variation in the shape of the carbon nanotubes between the substrates. It is an object of the present invention to provide a method for forming carbon nanotubes that can be suppressed and formed with good reproducibility.
Another object of the present invention is to provide a method for forming carbon nanotubes, which can form carbon nanotubes oriented perpendicularly or substantially perpendicularly to a substrate.
Furthermore, the present invention is a carbon nanotube forming apparatus for forming a carbon nanotube by a thermal CVD method using a carbon-containing carbon nanotube forming raw material gas on the catalyst layer of the substrate on which the catalyst layer is formed, The nanotubes have a desired form (growth orientation direction with respect to the substrate, height, etc.) , and the variation in the shape of the carbon nanotubes within the surface of each substrate is suppressed, and the variation in the shape of the carbon nanotubes between the substrates. It is an object of the present invention to provide a carbon nanotube forming apparatus capable of suppressing the above and forming the carbon nanotube with good reproducibility.
Another object of the present invention is to provide a carbon nanotube forming apparatus that can form carbon nanotubes that are oriented perpendicularly or substantially perpendicularly to the substrate.
According to the inventor's research, in the method of forming a carbon nanotube (CNT) by a thermal CVD method using a carbon nanotube-forming raw material gas on the catalyst layer and forming a catalyst layer on the substrate, CNT formation The speed is very high and formation is often completed within a few seconds.
Further, in the formation of CNTs by such thermal CVD method, in general, the CNT raw material gas is introduced into the reaction vessel of the thermal CVD apparatus under the flow rate control by a mass flow controller or the like, and mixed with the carrier gas as necessary. However, in any case, the form of the CNT formed on the substrate (growth orientation direction, height, etc. with respect to the substrate) is greatly influenced by the gas pressure and gas flow rate of the gas introduced into the reaction vessel. Since the gas flow rate affects the concentration of the CNT raw material gas in the reaction container gas, it affects the CNT form.
From these facts, in particular, the pressure and flow rate of the gas that is introduced into the reaction vessel and first reaches the catalyst layer on the substrate or the vicinity thereof greatly influences the form of the CNT formed on the substrate. The initial gas pressure and gas flow rate (and therefore the raw material gas concentration) are likely to vary, and the CNT form on the substrate may not be as desired or the form may vary.
If variations in the gas pressure and gas flow rate of the initial gas can be suppressed, it is easier to obtain CNTs in a desired form, and variations in the form of CNTs within individual substrate surfaces can be suppressed, and variations in the form of CNTs between substrates. Can also be suppressed.
Further, in order to suppress variations in the gas pressure and gas flow rate of the initial gas (and hence the CNT raw material gas concentration), the carbon pressure and the gas flow rate obtained by, for example, experiments in advance are measured with respect to the substrate. If the gas pressure and gas flow rate can be set to grow in a vertical or almost vertical direction, it is possible to suppress variations in the shape of carbon nanotubes within the plane of each substrate, and also to suppress variations in the shape of carbon nanotubes between substrates. However, it is possible to form carbon nanotubes in a direction perpendicular or nearly perpendicular to the substrate with good reproducibility.
The present invention provides the following carbon nanotube forming method and forming apparatus based on such knowledge and idea.
(1) A method for forming carbon nanotubes.
A carbon nanotube forming method for forming a carbon nanotube by a thermal CVD method using a carbon-containing carbon nanotube forming raw material gas on the catalyst layer of the substrate on which the catalyst layer is formed,
A substrate installation step in which a substrate on which a catalyst layer has been formed in advance is installed in the reaction vessel;
After the substrate is installed, the atmosphere in the reaction vessel is set as a replacement gas atmosphere, the gas pressure in the reaction vessel is set lower than the carbon nanotube forming gas pressure, and the catalyst layer on the substrate is heated to the carbon nanotube forming temperature. In-container condition setting process,
A gas filling and enclosing step of filling and enclosing a gas containing a carbon-containing carbon nanotube-forming raw material gas in a gas filling portion disposed outside the reaction vessel and connected to a gas introduction port of the reaction vessel ;
After both the reaction vessel internal condition setting step and the gas filling and enclosing step, the gas charged in the gas filling portion is changed to the gas pressure and the reaction vessel internal gas pressure set in the reaction vessel internal condition setting step. A gas introduction step for introducing into the reaction vessel based on the difference between
Forming a carbon nanotube by a thermal CVD method on the heated catalyst layer under the gas introduced into the reaction vessel by the gas introduction step.
(2) Carbon nanotube formation apparatus A carbon nanotube formation apparatus that forms carbon nanotubes on a catalyst layer of a substrate on which a catalyst layer has been formed by a thermal CVD method using a carbon-containing carbon nanotube formation source gas. ,
A reaction vessel for thermal CVD, a heater capable of heating the catalyst layer of the substrate installed in the reaction vessel to a carbon nanotube formation temperature, an exhaust system connected to the reaction vessel, and connected to the reaction vessel Gas introduction system,
The exhaust system includes a reaction vessel internal pressure regulator for controlling the reaction vessel internal gas pressure,
The gas introduction system introduces a gas containing a carbon-containing carbon nanotube-forming raw material gas into the reaction vessel, and a substitution gas introduction system for substituting the atmosphere in the reaction vessel with a substitution gas atmosphere into the reaction vessel. The raw material gas introduction system is filled and sealed before introducing the gas containing the carbon-containing carbon nanotube-forming raw material gas into the reaction vessel, and thereafter It is arranged outside the reaction vessel and connected to the gas introduction port of the reaction vessel for introducing the filled gas into the reaction vessel based on the difference between the gas pressure and the gas pressure in the reaction vessel. A device for forming carbon nanotubes having a gas filling part.
In both the carbon nanotube forming method and the forming apparatus, examples of the “carbon-containing carbon nanotube forming raw material gas” include hydrocarbon gases such as acetylene (C 2 H 2 ) gas.
The “replacement gas” is a gas that should be replaced with the existing gas in the reaction vessel and does not substantially affect the formation of carbon nanotubes.
As the “substitution gas” and “carrier gas”, an inert gas and / or hydrogen gas can be exemplified, and as the “inert gas”, a rare gas such as helium gas or a nitrogen gas can be exemplified.
(3) Regarding the method for forming carbon nanotubes According to the method for forming carbon nanotubes of the present invention, the gas containing the carbon-containing carbon nanotube-forming raw material gas is introduced to the outside of the reaction vessel before being introduced into the reaction vessel. It is placed and filled in a gas filling part connected to the gas introduction port of the reaction vessel . At this time, the filling and filling of the gas is a gas that enables the formation of carbon nanotubes in the desired form (growth orientation direction, height, etc. with respect to the substrate) from the gas filling portion to the reaction vessel in the gas introduction step into the reaction vessel. The gas containing the carbon-containing carbon nanotube forming raw material gas can be introduced at a pressure and a gas flow rate .
The gas filled and sealed in the gas filling section is introduced into the reaction vessel based on the difference between the gas pressure and the reaction vessel gas pressure set in the reaction vessel condition setting step. Since this gas introduction is performed based on the difference between the gas pressure of the gas filled and sealed in the gas filling unit and the reaction vessel gas pressure set in the reaction vessel condition setting step, it is performed all at once.
Thus, the gas introduced into the reaction vessel from the gas filling section is stabilized from the initial introduction to the gas pressure and gas flow rate (and hence the CNT raw material gas concentration) to obtain the desired form of carbon nanotubes. Thereby, carbon nanotubes having a desired shape are formed on the catalyst layer of the substrate. In addition, carbon nanotubes can be formed with good reproducibility in a state where variations in the shape of carbon nanotubes within the plane of each substrate are suppressed and variations in the shape of carbon nanotubes between substrates are also suppressed. .
Filling the gas filling portion with the gas containing the carbon-containing carbon nanotube forming raw material gas includes, for example, the volume of the gas filling portion, the volume of the reaction vessel, and the length and inner diameter of the gas passage from the gas filling portion to the reaction vessel. The gas containing the carbon-containing carbon nanotube-forming raw material gas reacts from the gas-filled portion at a gas pressure and a gas flow rate that enable the formation of carbon nanotubes in a desired form through experiments or the like in advance in the pressure of the filling gas in the gas-filled portion. What is necessary is just to ask | require so that it may introduce | transduce into a container and to carry out according to it.
Since the volume of the gas filling part, the volume of the reaction container, the length and inner diameter of the gas passage from the gas filling part to the reaction container are actually fixed, the carbon-containing carbon nanotube forming raw material gas to the gas filling part For example, in the gas introduction step, the filling and sealing of the gas containing the carbon enables formation of carbon nanotubes from the gas filling portion to the reaction vessel, for example, the direction in which the growth orientation direction of the carbon nanotubes with respect to the substrate is determined. It can be performed at a gas pressure at which a gas containing the containing carbon nanotube forming raw material gas is introduced.
In the gas introduction step, a carrier gas that prompts introduction of the gas filled in the gas filling unit into the reaction vessel may be supplied to the gas filling unit. Thus, by supplying carrier gas to a gas filling part, the gas in a gas filling part can be extruded and it can introduce into a reaction container at once.
Further, in the gas introduction step, the carbon filled in the gas filling portion is supplied by supplying the gas filling portion with a carrier gas that prompts the introduction of the gas filled in the gas filling portion into the reaction vessel. There is also an advantage that it is easier to stabilize the flow rate of the gas containing the carbon nanotube-forming raw material gas into the reaction vessel, and the carbon-containing carbon can be controlled by controlling the supply amount of the carrier gas to the gas filling part. It is also possible to control the gas inflow amount of the gas containing the nanotube forming raw material gas into the reaction vessel with higher accuracy.
Examples of such a carrier gas include a rare gas such as helium gas, an inert gas such as nitrogen gas, and a hydrogen gas.
The gas containing the carbon-containing carbon nanotube-forming raw material gas filled in the gas filling portion may be the carbon-containing carbon nanotube-forming raw material gas itself, or a carbon-containing carbon nanotube-forming raw material gas and a carrier gas [for example, an inert gas or (And) hydrogen gas]. In the latter case, a gas mixing part that mixes these gases may be provided in the gas filling part.
In any case, the filling of the gas containing the carbon-containing carbon nanotube-forming raw material gas into the gas filling portion is performed, for example, in the gas introduction step from the gas filling portion to the reaction vessel with the carbon nanotubes to the substrate. Filling and sealing can be performed at a gas pressure at which a gas including the carbon-containing carbon nanotube-forming raw material gas that enables the formation of carbon nanotubes whose growth orientation direction is perpendicular or almost perpendicular to the substrate is introduced.
Prior to the substrate installation step, in other words, for example, in preparation for the formation of the next carbon nanotube after completion of the formation of the carbon nanotube, prior to the next substrate installation step, the deposit in the reaction vessel accompanying the carbon nanotube generation contains oxygen. A cleaning process may be performed in which the inside of the reaction vessel is evacuated and decompressed while being heated in an atmosphere (for example, an air atmosphere). By carrying out such a cleaning step, it is possible to more reliably form carbon nanotubes having a desired form, while suppressing variations in the form of carbon nanotubes within the plane of each substrate, and also, the form of carbon nanotubes between the substrates. Carbon nanotubes can be formed with good reproducibility while suppressing variations.
(4) Carbon Carbon Forming Apparatus According to the carbon nanotube forming apparatus of the present invention, carbon nanotubes can be formed on a substrate as follows.
That is, a substrate on which a catalyst layer has been formed in advance is placed in the reaction vessel, and after the substrate is placed, introduction of a substitution gas (for example, an inert gas or (and) hydrogen gas) from the substitution gas introduction system into the reaction vessel; Then, by reducing the pressure of the exhaust gas from the reaction vessel by the exhaust system including the pressure regulator in the reaction vessel, the gas atmosphere in the reaction vessel is changed to the atmosphere of the replacement gas and the gas pressure in the reaction vessel is set lower than the carbon nanotube forming gas pressure. Further, the catalyst layer on the substrate is heated to the carbon nanotube formation temperature by the heater.
Further, a gas containing a carbon-containing carbon nanotube-forming raw material gas is filled and sealed in a gas filling part of the raw material gas introduction system. The gas filling and sealing in the gas filling portion includes the carbon at a gas pressure and a gas flow rate that enable formation of carbon nanotubes in the desired form (growth orientation direction, height, etc. with respect to the substrate) from the gas filling portion to the reaction vessel. It can be performed such that a gas containing a carbon nanotube forming raw material gas is introduced .
The gas filled and sealed in the gas filling portion in this way is introduced into the reaction vessel based on the difference between the gas pressure and the reaction vessel gas pressure.
The introduction of the gas into the reaction vessel is performed at a stroke because it is performed based on the difference between the gas pressure of the gas filled and sealed in the gas filling portion and the gas pressure in the reaction vessel.
Thus, the gas introduced into the reaction vessel from the gas filling section is stabilized from the initial introduction to the gas pressure and gas flow rate (and hence the CNT raw material gas concentration) to obtain the desired form of carbon nanotubes. Thus, carbon nanotubes having a desired shape can be formed on the heated substrate catalyst layer by a thermal CVD method. Furthermore, carbon nanotubes can be formed with good reproducibility in a state where variations in the shape of the carbon nanotubes within the surface of each substrate are suppressed, and variations in the shape of the carbon nanotubes between the substrates are also suppressed. .
The source gas introduction system may include a carrier gas supply system that supplies a carrier gas that prompts introduction of the gas filled in the gas filling unit into the reaction vessel.
By employing such a carrier gas supply system, the gas in the gas filling section can be introduced into the reaction vessel all at once.
The gas containing the carbon-containing carbon nanotube-forming raw material gas filled in the gas filling portion may be the carbon-containing carbon nanotube-forming raw material gas itself, and the carbon-containing carbon nanotube-forming raw material gas and the carrier gas [for example, an inert gas or ( And) hydrogen gas].
In the former case, the raw material gas introduction system may include a gas supply system that supplies the carbon-containing carbon nanotube-forming raw material gas to the gas filling part. In the latter case, the raw material gas introduction system is replaced with the carbon-containing carbon. What is necessary is just to include the gas supply system which supplies a nanotube formation source gas and carrier gas to a gas filling part, respectively. In the latter case, a gas mixing part for mixing these gases may be provided in the gas filling part.
In any case, the gas-filled portion is configured to allow the formation of carbon nanotubes from the gas-filled portion to the reaction vessel so that the growth orientation direction of the carbon nanotubes relative to the substrate is perpendicular or substantially perpendicular to the substrate. It is also possible to provide a gas filling portion in which a gas containing the carbon-containing carbon nanotube-forming raw material gas is filled with a gas pressure at which a gas containing the carbon nanotube-forming raw material gas is introduced .
The heater may be capable of heating the reaction vessel so as to heat deposits in the reaction vessel accompanying the production of carbon nanotubes. In this case, prior to installation of the substrate in the reaction vessel, in other words, for example, in preparation for the formation of the next carbon nanotube after completion of the formation of the carbon nanotube, and in the reaction vessel accompanying the generation of the carbon nanotube prior to installation of the next substrate. The deposit can be heated by the heater under an oxygen-containing atmosphere (for example, air atmosphere), and at the same time, the inside of the reaction vessel can be exhausted and decompressed by the exhaust system. By carrying out such cleaning, it is possible to more reliably form carbon nanotubes in a desired form, while suppressing variations in the form of carbon nanotubes within the surface of each substrate, and variations in the form of carbon nanotubes between substrates. It is possible to form carbon nanotubes with good reproducibility while suppressing the above.
As described above, according to the present invention, the carbon nanotube forming method includes forming a carbon nanotube by a thermal CVD method using a carbon-containing carbon nanotube forming raw material gas on the catalyst layer of the substrate on which the catalyst layer is formed. In addition, the carbon nanotubes have a desired shape (growth orientation direction with respect to the substrate, height, etc.) , and variations in the shape of the carbon nanotubes in the plane of each substrate are suppressed. Thus, it is possible to provide a method of forming carbon nanotubes that can be formed with good reproducibility by suppressing variations in the form.
In addition, according to the present invention, it is possible to provide a method for forming such carbon nanotubes, which can form carbon nanotubes oriented perpendicularly or substantially perpendicularly to the substrate.
Further, according to the present invention, there is provided a carbon nanotube forming apparatus for forming carbon nanotubes by a thermal CVD method using a carbon-containing carbon nanotube forming raw material gas on the catalyst layer of the substrate on which the catalyst layer is formed, The carbon nanotubes have a desired form (growth orientation direction, height, etc. with respect to the substrate) , and the variation in the form of the carbon nanotubes in the plane of each substrate is suppressed, and the form of the carbon nanotubes between the substrates is also reduced. It is possible to provide a carbon nanotube forming apparatus capable of suppressing variation and forming with good reproducibility.
In addition, according to the present invention, it is possible to provide a carbon nanotube forming apparatus that can form carbon nanotubes oriented perpendicularly or substantially perpendicularly to the substrate.
In the following description, the carbon nanotube is referred to as “CNT”.
FIG. 1 shows an example of a CNT forming apparatus capable of performing the CNT forming method according to the present invention, and FIGS. 2 to 8 show the steps of forming CNTs on a catalyst layer of a substrate.
The CNT forming apparatus in FIG. 1 is an apparatus for forming CNTs on a catalyst layer of a substrate by a thermal CVD method. The reaction tube 1 for thermal CVD (an example of a reaction vessel) and a substrate installed in the reaction tube 1 An external heater H capable of heating the catalyst layer C of S (see FIG. 4) to the CNT formation temperature, a reaction tube pressure regulator 2 and an exhaust device 3 sequentially connected to the reaction tube 1, and a connection to the reaction tube 1 And a gas introduction system including a gas filling unit 5 described later. The reaction tube pressure regulator 2 and the exhaust device 3 constitute an exhaust system.
The reaction tube 1 is made of quartz glass or the like and has a tubular shape with good heat resistance, and the end 11 on the gas introduction system side can be opened and closed for installing and removing the substrate S. The reaction tube 1 is not limited thereto, but in this example, the reaction tube 1 has a length of about 1 m and an inner diameter of 30 mm.
The heater H is fitted on the reaction tube 1 and can be driven to reciprocate in the longitudinal direction of the reaction tube 1 by a driving device (not shown). The dimension of the heater H in the longitudinal direction of the reaction tube is not limited thereto, but here is about 400 mm.
The reaction tube pressure regulator 2 in the exhaust system controls the gas pressure in the reaction tube 1 by adjusting the exhaust amount from the reaction tube 1 by the exhaust device 3. For example, a conductance valve or a needle valve can be used as the regulator 2, but is not limited thereto.
A differential pressure gauge 4 for measuring the difference between the pressure in the reaction tube 1 and the atmospheric pressure is connected to the pipe between the regulator 2 and the reaction tube 1.
The gas introduction system is configured as follows.
A valve v21, a valve V2, a gas filling unit 5, a valve V1, a valve v11, and a mass flow controller (MFC) M1 are piped in this order to the gas introduction port 1P of the reaction tube 1, and a valve V3 and a valve v12 are connected to the valve V1. And the mass flow controller M2 is connected by piping in this order, whereby a CNT forming raw material gas introduction system is configured.
In this example, a part of the piping is used for the gas filling unit 5, but an appropriate container may be used as the gas filling unit. The gas filling unit 5 is connected with a micro pressure gauge 6 for measuring the gas pressure there.
The mass flow controller M1 is connected to a CNT forming raw material gas supply source (not shown), and the mass flow controller M2 is connected to a carrier gas supply source (not shown). The valve V3, the valve v12, and the mass flow controller M2 connected to the valve V1 by piping constitute a carrier gas line β that is a gas supply system for supplying a carrier gas to the gas filling unit 5.
In this example, acetylene gas is adopted as the CNT forming raw material gas, and helium gas is adopted as the carrier gas.
In addition, the valve v21, the valve V2, the valve v22, the valve V4, the valve v13, and the mass flow controller M3 are connected to the gas introduction port 1P of the reaction tube 1 in this order, so that the gas line α that is the replacement gas introduction system is connected. Is formed. The mass flow controller M3 is connected to a supply source of helium gas which is the same gas as the carrier gas in this example. Accordingly, the gas line α is shown as a carrier gas line α in the drawing.
The valves V3 and V4 are also connected to the exhaust device 3 by piping.
All the valves described above are electromagnetic valves. The valves v11, v12, v13, v21, and v22 are two-port types, and are open / close valves that open when energized and close when energized. The valves V1, V2, V3, and V4 are three-port type three-way valves that open all three ports when energized and close one port when energized.
These valves only need to be capable of closing with good airtightness when the port is closed. For example, a three-way valve may be a diaphragm type valve.
In FIGS. 2 to 8 to be described later and FIGS. 10 to 18 to be described later, a closed port is indicated by a black triangle (▲), and an open port is indicated by a white triangle (Δ). .
Moreover, although not limited to this, in this example, piping including the part which provides the gas filling part 5 is a thing with an internal diameter of about 4.35 mm. The tube length of the gas filling unit 5 (the length between the valves V1 and V2) is about 850 mm, and the tube length from the valve V2 to the reaction tube 1 is about 1300 mm. In FIG. 1, the valve V2 and the valve v21, and the valve V2 and the valve v22 are shown as being connected by pipes having a slight length, but actually, the valve V2 and the valve v21, and the valve V2 and the valve v22 is substantially directly connected by a joint. The passage volume between the valve V2 and the valve v21 and the passage volume between the valve V2 and the valve v22 are negligible.
According to the apparatus shown in FIG. 1, CNTs can be formed on the catalyst layer C of the substrate S as follows. (1) Preliminary process Initially, all the valves are in the off state as shown in FIG. From this state, first, as shown in FIG. 3, the on-off valves v21 and v22 and the three-way valves V1 and V2 are energized to turn them on, and the exhaust device 3 is operated to reach the valve v11 from the reaction tube 1. The part, the part from the reaction tube 1 to the valve v12 and the part from the reaction tube 1 to the valve v13 are exhausted, and in these parts, the CNT forming raw material gas that may exist in the previous CNT formation, Gases that are undesirable for CNT formation are discharged.
(2) Substrate Installation Step Next, as shown in FIG. 4, the three-way valves V1 and V2 are turned off while the on-off valves v21 and v22 are turned on, the end 11 of the reaction tube 1 is opened, and the reaction tube 1 is opened. Then, a substrate S made of quartz glass, silicon or the like on which the catalyst layer C is formed in advance is installed, and the end portion 11 is closed airtight. Here, a quartz glass substrate having a size of 10 mm × 10 mm × thickness 1 mm was employed, and an iron vapor deposition film was formed on the surface thereof with a thickness of about 5 nm, and this iron film was used as a catalyst layer.
(3) Reaction tube condition setting step As shown in FIG. 5, the on-off valve v13 is turned on, and helium gas is introduced from the carrier gas line α into the reaction tube 1 at a flow rate (for example, 260 sccm) controlled by the mass flow controller M3. Then, the inside of the reaction tube 1 is replaced with helium gas, and in this state or after further flowing the helium gas at room temperature for about 30 minutes, the substrate catalyst layer C is heated with the heater H to the CNT formation temperature (700 ° C. to 800 ° C., For example, heating is started to about 780 ° C. Then, while continuing to introduce helium gas, the reaction tube pressure regulator 2 sets the gas pressure in the reaction tube 1 to be lower than the CNT-forming gas pressure (for example, the differential pressure from the atmospheric pressure is approximately 0.1 kPa).
Further, as shown in FIG. 5, the on-off valve v12 is turned on and the three-way valve V3 is turned on, and the gas in the carrier gas line β is discharged by the exhaust device 3 and later supplied from the carrier gas line β to the gas filling unit 5. To stabilize the flow rate of the carrier gas (helium) to be, for example, 500 sccm. Note that the flow rate stabilization operation in the carrier gas line β may be started in the next gas filling step if it is in time. In any case, the CNT-forming raw material gas is stabilized before being introduced into the reaction tube 1 from the gas filling unit 5.
(3) Gas filling and sealing step As shown in FIG. 6, the on-off valve v11 is turned on and opened, and the gas filling unit 5 is filled with acetylene gas. When the filling is completed, the on-off valve v11 is turned off and closed. Gas is sealed in the gas filling unit 5. The acetylene gas is charged and sealed by controlling the flow rate of the filling gas with the mass flow controller M1 and observing the gas pressure in the filling portion 5 with the micro pressure gauge 6, and as described later, the acetylene gas is introduced into the reaction tube 1 from the gas filling portion 5. Is introduced from the gas filling unit 5 into the reaction tube 1 so that the acetylene gas is introduced at a gas pressure and a gas flow rate that enable formation of the desired form of CNTs. For example, a gas pressure of 0.01 MPa to 0.1 MPa is filled so that CNTs perpendicular to or substantially perpendicular to the substrate S are formed on the substrate catalyst layer C. In this example, it was filled to about 0.05 MPa. In addition, what is necessary is just to determine this gas pressure according to the volume etc. of the gas filling part 5, and is not limited to this range.
(4) Gas introduction step When acetylene gas is filled and sealed in the gas filling unit 5 in this way, after the heating of the substrate is completed, the three-way valve V3 is turned off and both ends of the gas filling unit 5 are turned on as shown in FIG. The three-way valves V1 and V2 are turned on to allow the gas filling unit 5 to communicate with the reaction tube 1. Thus, the carrier gas (helium gas) supplied from the carrier gas line β to the gas filling unit 5 is urged to introduce the acetylene gas in the gas filling unit 5 into the reaction tube 1 all at once. In this introduction, the valve v22 is turned off and closed, while the three-way valve V4 is turned on to guide the gas in the gas line α to the exhaust device 3, and the acetylene gas flows from the three-way valve V2 to the on-off valve v22 side. Stop.
(5) CNT generation step Thus, the gas introduced into the reaction tube 1 from the gas filling unit 5 is obtained from the initial stage in order to obtain a CNT having a desired form of gas pressure and gas flow rate (and hence acetylene gas concentration). Thereby, on the catalyst layer C of the substrate S, in this example, CNTs perpendicular or substantially perpendicular to the substrate S can be formed by thermal CVD. Further, according to the apparatus of FIG. 1, CNTs are formed with good reproducibility in a state in which variations in CNT form within each substrate surface are suppressed and variations in CNT form between substrates are also suppressed. can do.
When CNT formation on the substrate catalyst layer C is completed in this way, as shown in FIG. 8, the on-off valve v12 is closed, the three-way valves V1, V2, and V4 are turned off, the valve v22 is turned on and opened, and the reaction tube 1, helium gas is continuously introduced from the gas line α to cool the substrate S, and then the reaction tube end portion 11 is opened to take out the substrate S.
(6) Cleaning step In this example, the reaction tube 1 is continuously cleaned. In this step, the introduction of helium gas into the reaction tube 1 is stopped, the reaction tube end 11 is slightly opened, and the heater H is reacted by a drive device (not shown) in a state allowing air to enter the reaction tube 1. The entire reaction tube 1 is heated to 700 ° C. to 800 ° C. while moving in the longitudinal direction of the tube 1, thereby heating the product formed and attached to the inner surface of the reaction tube 1 along with the formation of CNTs to react with oxygen in the air Then, it is vaporized and discharged from the reaction tube by the exhaust device 3 to prepare for the next CNT formation.
Thereafter, the valves are turned off to the state shown in FIG.
Next, another example of a CNT forming apparatus capable of performing the CNT forming method according to the present invention will be described with reference to FIG. 10 to 18 show a process of forming CNTs on the catalyst layer of the substrate.
The CNT forming apparatus shown in FIG. 9 is the same as the CNT forming apparatus shown in FIG. 1 except that the gas filling section 5 is provided with a gas mixing section 7 and a three-way valve V5 of the same type as the three-way valve. The gas mixing part 7 is located closer to the three-way valve V1, and the three-way valve V5 is located closer to the three-way valve V2.
You may employ | adopt what can be obtained in a market as a gas mixing part. Although not limited thereto, in this example, the gas mixing unit 7 has an inner diameter of 4.35 mm and a length of 120 mm.
The apparatus configuration of FIG. 9 is substantially the same as the apparatus of FIG. 1 in other points. Parts and portions that are substantially the same as those in the apparatus of FIG. 1 are given the same reference numerals as in FIG.
According to the apparatus shown in FIG. 9, CNTs can be formed on the catalyst layer C of the substrate S as follows. (1) Preliminary process Initially, all the valves are in an energized off state as shown in FIG. From this state, first, as shown in FIG. 11, the on-off valves v21 and v22 and the three-way valves V1 and V2 are energized to turn them on, and the exhaust device 3 is operated to reach the valve v11 from the reaction tube 1. The part, the part from the reaction tube 1 to the valve v12 and the part from the reaction tube 1 to the valve v13 are exhausted, and in these parts, the CNT forming raw material gas that may exist in the previous CNT formation, Gases that are undesirable for CNT formation are discharged.
(2) Substrate Installation Step Next, as shown in FIG. 12, the three-way valves V1 and V2 are turned off while the on-off valves v21 and v22 are turned on, the end 11 of the reaction tube 1 is opened, and the reaction tube 1 is opened. Then, a substrate S made of quartz glass or the like on which the catalyst layer C is formed in advance is installed, and the end 11 is closed in an airtight manner. Here, a silicon substrate having a size of 10 mm × 10 mm × thickness 0.5 mm was adopted, and an iron vapor deposition film was formed on the surface thereof with a thickness of about 5 nm, and this iron film was used as a catalyst layer.
(3) Reaction tube condition setting step As shown in FIG. 13, the on-off valve v13 is turned on, and helium gas is introduced from the carrier gas line α into the reaction tube 1 at a flow rate (for example, 260 sccm) controlled by the mass flow controller M3. Then, the inside of the reaction tube 1 is replaced with helium gas, and in this state or after further flowing the helium gas at room temperature for about 30 minutes, the substrate catalyst layer C is heated with the heater H to the CNT formation temperature (700 ° C. to 800 ° C., For example, heating is started to about 780 ° C. Then, while continuing to introduce helium gas, the reaction tube pressure regulator 2 sets the gas pressure in the reaction tube 1 to be lower than the CNT-forming gas pressure (for example, the differential pressure from the atmospheric pressure is approximately 0.1 kPa).
(3) Gas filling and sealing step In this step, first, as shown in FIG. 14, the on-off valves v11 and v12 are turned on to open, the three-way valve V1 is also turned on, and the three-way valve V5 is turned on to fill the gas. The part 5 is communicated with the exhaust device 3. In this state, the flow rates of the acetylene gas and the carrier gas supplied to the gas filling unit 5 are stabilized. At this time, in this example, the flow rate of the acetylene gas is controlled to approximately 75 sccm by the mass flow controller M1, and the flow rate of the carrier gas is controlled to approximately 425 sccm by the mass flow controller M2.
When these gas flow rates become stable, as shown in FIG. 15, the three-way valve V5 is turned off, and the gas filling unit 5 is filled with acetylene gas and carrier gas (helium gas). As described above, when both the gases are supplied to the gas filling unit 5, these gases are mixed in the gas mixing unit 7. When the filling is completed, as shown in FIG. 16, the on-off valve v11 is turned off and closed, and the gas is sealed. In addition, as the gas mixing part 7, you may employ | adopt the other thing already known per se, for example.
The filling and filling of the acetylene gas and the carrier gas (helium gas) is performed by controlling the flow rate of the filling gas with the mass flow controllers M1 and M2 and observing the gas pressure in the filling portion 5 with the micro pressure gauge 6, and as will be described later, the gas filling portion When a mixed gas of acetylene gas and helium gas is introduced from 5 into the reaction tube 1, the mixing is performed at a gas pressure and a gas flow rate that enable the desired form of CNT formation from the gas filling unit 5 into the reaction tube 1. As the gas is introduced. For example, a gas pressure of 0.01 MPa to 0.1 MPa is filled so that CNTs perpendicular to or substantially perpendicular to the substrate S are formed on the substrate catalyst layer C. In this example, it was filled to about 0.05 MPa. In addition, what is necessary is just to determine this gas pressure according to the volume etc. of the gas filling part 5, and is not limited to the pressure of this range.
(4) Gas introduction step When the gas filling unit 5 is filled and filled with a predetermined gas in this way, the illustration is omitted, but once the valve V1 is turned off and the valve V3 is turned on, With the gas filling unit 5 closed, the gas in the carrier gas line β is exhausted to stabilize the flow rate. After the substrate heating is completed, the valve V3 is turned off and the valve V1 is turned on as shown in FIG. Further, the three-way valve V2 is turned on, whereby the gas filling unit 5 is communicated with the reaction tube 1. Thus, the mixed gas filled in the gas filling unit 5 is introduced into the reaction tube 1 all at once by the carrier gas (helium gas) supplied from the carrier gas line β to the gas filling unit 5. In this introduction, the on-off valve v22 is closed and the three-way valve V4 is turned on to stop the mixed gas from flowing from the three-way valve V2 to the on-off valve v22 side while guiding the gas in the gas line α to the exhaust device 3. .
(5) CNT generation step Thus, the gas introduced into the reaction tube 1 from the gas filling unit 5 is obtained from the initial stage in order to obtain a CNT having a desired form of gas pressure and gas flow rate (and hence acetylene gas concentration). Thereby, on the catalyst layer C of the substrate S, in this example, CNTs perpendicular or substantially perpendicular to the substrate S can be formed by thermal CVD. Further, in the apparatus of FIG. 9, CNTs are formed with good reproducibility in a state where variations in the CNT form within each substrate surface are suppressed, and variations in the CNT form between the substrates are also suppressed. can do.
When the CNT formation on the substrate catalyst layer C is completed in this way, as shown in FIG. 18, the on-off valve v12 is closed, the three-way valves V1, V2, and V4 are turned off, the valve v22 is opened again, and the reaction tube 1 is opened. Helium gas is continuously introduced from the gas line α to cool the substrate S, and then the reaction tube end 11 is opened to take out the substrate S.
Still another example of a CNT forming apparatus capable of performing the CNT forming method according to the present invention will be described with reference to FIG. The CNT formation process by the apparatus shown in FIG. 19 is shown in FIGS.
The CNT forming apparatus shown in FIG. 19 is different from the CNT forming apparatus shown in FIG. 1 in the following points. The other points are the same as those of the apparatus shown in FIG. The same reference numerals as those in FIG. 1 are attached to the same components and parts as those in FIG.
(1) A reaction tube having a length of about 550 mm and an inner diameter of 50 mm is adopted as the reaction tube 1, and CNT can be formed on the catalyst layer C of the substrate S having a substrate area of 30 mm × 30 mm.
(2) The valve V3 ′ is used instead of the valve V3, and the valve V4 ′ is used instead of the valve V4.
(3) A valve v6 is additionally connected between the reaction tube 1 and the differential pressure gauge 4.
(4) A pressure gauge PM is additionally connected to the pipe connected to the port 1P on the end 11 side of the reaction pipe 1.
The valves V3 ′ and V4 ′ are three-port solenoid valves, like the valves V3 and V4, but one port is closed when the energization is turned off and one port that is different from the off state is closed when the energization is turned on. It is. The valve v6 is a two-port type, and is an on-off valve that opens when energized and closes when energized. 20 to 28, the closed ports in these valves are indicated by black triangles (▲), and the open ports are indicated by white triangles (Δ).
These valves V3 ', V4', and v6 are only required to be capable of being closed with good airtightness when the port is closed. For example, a diaphragm type valve can be adopted as the valves V3 'and V4'.
According to the apparatus shown in FIG. 19, CNTs can be formed on the catalyst layer C of the substrate S as follows.
(1) Preliminary process Initially, all the valves are in the energized off state as shown in FIG. From this state, first, as shown in FIG. 21, the on-off valves v21, v22, v6 and the valves V1, V2 are energized to turn them on, and the exhaust device 3 is operated to reach the valve v11 from the reaction tube 1. The part from the reaction tube 1 to the valve v12 and the part from the reaction tube 1 to the valve v13 are exhausted.
Subsequently, as shown in FIG. 22, only the valve v11 is turned on and opened, the other valves are turned off, and the gas filling unit 5 is filled with acetylene gas at a predetermined pressure (for example, about 0.05 MPa) to open the valve v11. Then, the valve V2 is turned on and the valves v21 and v6 are opened, and the filled acetylene gas is exhausted by the operation of the exhaust device 3. The filling and exhausting of the acetylene gas is repeated 2 to 3 times, then the valve V2 is turned off, the valves v21 and v6 are kept open, the v22 is opened, and the exhaust device 3 exhausts. In this way, a carrier gas from a gas line β, which will be described later, that may remain in the gas filling unit 5 is more reliably discharged.
Thereafter, as shown in FIG. 23, the valves v21 and v22 remain open, the valve v6 is closed, the valve v13 is opened, and helium gas is charged into the reaction vessel 1 from the carrier gas line α. The helium gas filling is performed using a pressure gauge PM until a predetermined filling gas pressure is reached. Thereafter, the valve v13 is closed and the valve v6 is opened, and the exhaust device 3 exhausts the air. The filling and exhausting of the helium gas into the reaction vessel 1 is repeated several times.
In this way, the gas that hinders or may hinder the next CNT formation is more reliably discharged from the reaction vessel 1.
(2) Substrate Installation Step Next, as shown in FIG. 24, the valve v13 is closed, the valves V1 and V2 are off, and the open / close valves v21 and v22 are left open. 11 is opened and a substrate S made of quartz glass, silicon, or the like, on which a catalyst layer C is previously formed, is placed in the reaction tube 1, and the end 11 is closed in an airtight manner. Here, a quartz glass substrate having a size of 30 mm × 30 mm × thickness 1 mm was adopted, an iron vapor deposition film was formed on the surface thereof with a thickness of about 5 nm, and this iron film was used as a catalyst layer.
(3) Reaction tube condition setting step As shown in FIG. 25, the on-off valve v13 is turned on, and helium gas is introduced from the carrier gas line α into the reaction tube 1 at a flow rate (for example, 260 sccm) controlled by the mass flow controller M3. Then, after replacing the inside of the reaction tube 1 with helium gas, and further flowing the helium gas at room temperature for about 30 minutes, the substrate catalyst layer C is heated at the CNT formation temperature (700 ° C. to 800 ° C., for example, about 780 ° C.) with the heater H. Start heating. Then, while continuing to introduce helium gas, the reaction tube pressure regulator 2 sets the gas pressure in the reaction tube 1 to be lower than the CNT forming gas pressure (for example, the differential pressure from the atmospheric pressure is approximately 0.133 kPa).
Further, as shown in FIG. 25, the on-off valve v12 is turned on and the three-way valve V3 ′ is turned on, and the gas in the carrier gas line β is exhausted by the exhaust device 3, and later from the carrier gas line β to the gas filling unit 5. The supplied carrier gas (helium) flow rate starts to be stabilized at, for example, 500 sccm. Note that the flow rate stabilization operation in the carrier gas line β may be started in the next gas filling step if it is in time. In any case, the CNT-forming raw material gas is stabilized before being introduced into the reaction tube 1 from the gas filling unit 5.
(3) Gas filling and sealing step As shown in FIG. 26, the on-off valve v11 is turned on and opened, and the gas filling unit 5 is filled with acetylene gas. When the filling is completed, the on-off valve v11 is turned off and closed. Gas is sealed in the gas filling unit 5. The acetylene gas is charged and sealed by controlling the flow rate of the filling gas with the mass flow controller M1 and observing the gas pressure in the filling portion 5 with the micro pressure gauge 6, and as described later, the acetylene gas is introduced into the reaction tube 1 from the gas filling portion 5. Is introduced from the gas filling unit 5 into the reaction tube 1 so that the acetylene gas is introduced at a gas pressure and a gas flow rate that enable formation of the desired form of CNTs. For example, a gas pressure of 0.01 MPa to 0.1 MPa is filled so that CNTs perpendicular to or substantially perpendicular to the substrate S are formed on the substrate catalyst layer C. In this example, it was filled to about 0.05 MPa. In addition, what is necessary is just to determine this gas pressure according to the volume etc. of the gas filling part 5, and is not limited to this range.
(4) Gas introduction process When acetylene gas is filled and sealed in the gas filling unit 5 in this way, after the heating of the substrate is completed, the valve V3 ′ is turned off and both ends of the gas filling unit 5 are turned on as shown in FIG. V1 and V2 are turned on to allow the gas filling unit 5 to communicate with the reaction tube 1. Thus, the acetylene gas in the gas filling unit 5 is pushed into the reaction tube 1 at a stroke by being pushed out from the carrier gas line β to the carrier gas (helium gas) supplied to the gas filling unit 5. In this introduction, the valve v22 is turned off and closed, while the valve V4 ′ is turned on to guide the gas in the gas line α to the exhaust device 3, and the acetylene gas flows from the valve V2 to the on-off valve v22 side. stop.
(5) CNT generation step Thus, the gas introduced into the reaction tube 1 from the gas filling unit 5 is obtained from the initial stage in order to obtain a CNT having a desired form of gas pressure and gas flow rate (and hence acetylene gas concentration). Thereby, on the catalyst layer C of the substrate S, in this example, CNTs perpendicular or substantially perpendicular to the substrate S can be formed by thermal CVD. Further, according to the apparatus of FIG. 19, CNTs are formed with good reproducibility in a state where variations in the CNT form within each substrate surface are suppressed and variations in the CNT form between the substrates are also suppressed. can do.
When CNT formation on the substrate catalyst layer C is completed in this way, as shown in FIG. 28, the on-off valve v12 is closed, the valves V1, V2, and V4 ′ are turned off, the valve v22 is turned on and opened, and the reaction tube 1, helium gas is introduced from the gas line α to cool the substrate S, and then the reaction tube end 11 is opened to take out the substrate S.
(6) Cleaning step Thereafter, the reaction tube 1 is cleaned. In this step, the introduction of helium gas into the reaction tube 1 is stopped, the reaction tube end 11 is slightly opened, and the heater H is reacted by a drive device (not shown) in a state allowing air to enter the reaction tube 1. The entire reaction tube 1 is heated to 700 ° C. to 800 ° C. while moving in the longitudinal direction of the tube 1, thereby heating the product formed and attached to the inner surface of the reaction tube 1 along with the formation of CNT, and reacting with oxygen in the air Then, it is vaporized and discharged from the reaction tube by the exhaust device 3 to prepare for the next CNT formation.
Thereafter, each valve is turned off to obtain the state shown in FIG.
In the present invention, the carbon nanotubes are formed in a desired form on the catalyst layer of the substrate on which the catalyst layer is formed, and variation in the shape of the carbon nanotubes in the plane of each substrate is suppressed. It can be used to form the carbon nanotubes with good reproducibility by suppressing variations in the shape of the carbon nanotubes.
It is a figure which shows schematic structure of one example of the CNT formation apparatus which concerns on this invention. It is a figure which shows the initial state of the apparatus of FIG. It is a figure which shows a part of CNT formation process by the apparatus of FIG. It is a figure which shows another one part in the CNT formation process by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows schematic structure of the other example of the CNT formation apparatus which concerns on this invention. FIG. 10 is a diagram showing an initial state of the apparatus of FIG. 9. It is a figure which shows a part of CNT formation process by the apparatus of FIG. It is a figure which shows another one part in the CNT formation process by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows schematic structure of the further another example of the CNT formation apparatus which concerns on this invention. It is a figure which shows the initial state of the apparatus of FIG. It is a figure which shows a part of CNT formation process by the apparatus of FIG. It is a figure which shows another one part in the CNT formation process by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG. It is a figure which shows another part of CNT formation processes by the apparatus of FIG.
1 Reaction tube 1P Gas introduction port 11 Openable / closable end of reaction tube 1 Reaction tube pressure regulator 3 Exhaust device 4 Differential pressure gauge 5 Gas filling part 6 Micro pressure gauge 7 Gas mixing part PM Pressure gauges v11, v12, v13, v21, v22, v5, v6 Open / close solenoid valves V1, V2, V3, V4, V5, V3 ′, V4 ′ three-way solenoid valves M1, M2, M2 Mass flow controller
The gas introducing step under the gas introduced into the reaction vessel by, the heated heat CVD method on the catalyst layer of the carbon nanotube, which comprises a step of producing a carbon nano-menu Bed Forming method.
The method for forming carbon nanotubes according to claim 1, wherein in the gas introduction step, a carrier gas that prompts introduction of the gas filled in the gas filling portion into the reaction vessel is supplied to the gas filling portion.
The method of forming a carbon nanotube according to claim 1 or 2, wherein the gas containing the carbon-containing carbon nanotube forming raw material gas filled in the gas filling portion is a carbon-containing carbon nanotube forming raw material gas.
The gas containing the carbon-containing carbon nanotube forming raw material gas filled in the gas filling part is a gas containing a carbon-containing carbon nanotube forming raw material gas and a carrier gas, and the gas filling part includes a mixing part of these gases. The method of forming a carbon nanotube according to claim 1 or 2.
Filling and sealing the gas containing the carbon-containing carbon nanotube forming raw material gas into the gas filling portion is performed in the gas introduction step from the gas filling portion to the reaction vessel, and the growth orientation direction of the carbon nanotubes relative to the substrate is directed to the substrate. The carbon nanotubes according to any one of claims 1 to 4, wherein the carbon nanotubes are filled and sealed at a gas pressure at which a gas containing the carbon-containing carbon nanotube-forming raw material gas that enables vertical or almost vertical carbon nanotube formation is introduced . Forming method.
6. The method according to claim 1, further comprising a cleaning step of heating the deposit in the reaction vessel accompanying the carbon nanotube generation in an oxygen-containing atmosphere and exhausting and reducing the pressure in the reaction vessel prior to the substrate installation step. A method for forming carbon nanotubes.
A carbon nanotube forming apparatus for forming a carbon nanotube by a thermal CVD method using a carbon-containing carbon nanotube forming raw material gas on the catalyst layer of the substrate on which the catalyst layer is formed,
The gas introduction system introduces a gas containing a carbon-containing carbon nanotube-forming raw material gas into the reaction vessel, and a substitution gas introduction system for substituting the atmosphere in the reaction vessel with a substitution gas atmosphere into the reaction vessel. A raw material gas introduction system for
The raw material gas introduction system fills and encloses the gas prior to introducing the gas containing the carbon-containing carbon nanotube-forming raw material gas into the reaction vessel, and then introduces the filled and enclosed gas into the gas pressure and the reaction vessel. A gas filling portion disposed outside the reaction vessel and connected to a gas introduction port of the reaction vessel for introduction into the reaction vessel based on a difference from the internal gas pressure; An apparatus for forming carbon nanotubes.
The carbon nanotube according to claim 7, wherein the raw material gas introduction system includes a carrier gas supply system that supplies a carrier gas urging introduction of the gas filled in the gas filling unit into the reaction vessel to the gas filling unit. Forming equipment.
The gas containing the carbon-containing carbon nanotube-forming raw material gas filled in the gas filling part is a carbon-containing carbon nanotube-forming raw material gas, and the raw material gas introduction system supplies the carbon-containing carbon nanotube-forming raw material gas to the gas filling part. The apparatus for forming carbon nanotubes according to claim 7 or 8, comprising a gas supply system.
The gas containing the carbon-containing carbon nanotube forming raw material gas filled in the gas filling part is a gas containing a carbon-containing carbon nanotube forming raw material gas and a carrier gas, and the raw material gas introduction system includes a carbon-containing carbon nanotube forming raw material gas and A gas supply system for supplying a carrier gas to the gas filling unit is included, and the gas filling unit mixes the carbon-containing carbon nanotube forming raw material gas supplied from the gas supply system and the carrier gas. The apparatus for forming carbon nanotubes according to claim 7 or 8, comprising a gas mixing part.
The carbon-filled carbon nanotube forming raw material that enables the formation of carbon nanotubes in which the growth orientation direction of the carbon nanotubes relative to the substrate is perpendicular or nearly perpendicular to the substrate from the gas-filled portion to the reaction vessel The carbon nanotube forming apparatus according to any one of claims 7 to 10, wherein the carbon nanotube forming apparatus is a gas filling portion filled with a gas containing the carbon-containing carbon nanotube forming raw material gas at a gas pressure at which a gas containing a gas is introduced .
The apparatus for forming carbon nanotubes according to any one of claims 7 to 11, wherein the heater is capable of heating the reaction vessel so as to heat the deposit in the reaction vessel accompanying the production of carbon nanotubes.
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JP2004348069 2004-12-01
JP2005343131A JP4765584B2 (en) 2004-12-01 2005-11-29 Carbon nanotube formation method and apparatus
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JP2005343131A Expired - Fee Related JP4765584B2 (en) 2004-12-01 2005-11-29 Carbon nanotube formation method and apparatus
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