Source: http://www.google.com/patents/US6464023?dq=7,453,150
Timestamp: 2016-08-24 05:44:32
Document Index: 419728014

Matched Legal Cases: ['art. 4', 'art. 5', 'arts 216', 'art 226', 'art 538', 'art 571']

Patent US6464023 - Hydraulic in-the-hole percussion rock drill - Google PatentsSearch Images Maps Play YouTube News Gmail Drive More »Sign inPatentsA hydraulic percussion drill includes a piston hammer disposed in a cylinder for reciprocating movement in response to pressure fluid acting continuously on one transverse face of the piston hammer and in response to valving of pressure fluid alternately to an opposed piston face of the piston hammer...http://www.google.com/patents/US6464023?utm_source=gb-gplus-sharePatent US6464023 - Hydraulic in-the-hole percussion rock drillAdvanced Patent SearchPublication numberUS6464023 B2Publication typeGrantApplication numberUS 09/826,259Publication dateOct 15, 2002Filing dateApr 3, 2001Priority dateJan 27, 1999Fee statusPaidAlso published asUS20020014354, WO2002081855A1Publication number09826259, 826259, US 6464023 B2, US 6464023B2, US-B2-6464023, US6464023 B2, US6464023B2InventorsWilliam N. PattersonOriginal AssigneeWilliam N. PattersonExport CitationBiBTeX, EndNote, RefManPatent Citations (20), Referenced by (19), Classifications (10), Legal Events (4) External Links: USPTO, USPTO Assignment, EspacenetHydraulic in-the-hole percussion rock drill
US 6464023 B2Abstract
A hydraulic percussion drill includes a piston hammer disposed in a cylinder for reciprocating movement in response to pressure fluid acting continuously on one transverse face of the piston hammer and in response to valving of pressure fluid alternately to an opposed piston face of the piston hammer by a tubular sleeve valve disposed around the piston hammer. The drill includes a percussion bit configured to have a face portion disposed at an acute angle with respect to a plane normal to the bit and the drill central axis. Cooperating spiral splines on the bit and a bit chuck provide for directional drilling using a method which includes causing the bit to receive impact blows without rotating the cylinder housing to initiate a deviated drillhole.
an elongated cylinder housing including a central bore; a reciprocating piston hammer disposed in said bore for reciprocation under the urging of pressure fluid acting thereon; a bit receiving chuck connected to said housing; and an impact blow receiving bit member supported in said chuck and operable to receive repeated impact blows from said piston hammer said bit including a head part and a shank part extending axially from said head part, said head part including a face, said shank part and said chuck including cooperating splines operable to effect limited rotation of said bit with respect to said housing in response to axial movement of said bit with respect to said chuck to change the direction of a drillhole being formed by said tool. 2. The invention set forth in claim 1 wherein:
a portion of said face extends at an acute angle with respect to a plane normal to the longitudinal central axis of said bit. 3. The invention set forth in claim 1 including:
rock crushing inserts disposed on said head part. 4. The invention set forth in claim 3 including:
rock crushing inserts disposed on said face of said head part. 5. The invention set forth in claim 1 wherein:
said chuck is threadedly connected to said housing by cooperating threads, the hand of said threads being responsive to rotation of said bit with respect to said chuck during operation of said drill to tend to tighten the threaded connection between said chuck and said housing. 6. The invention set forth in claim 1 wherein:
said bit includes a reduced diameter portion of said shank part and said housing includes a retainer mounted therein for allowing limited axial movement of said bit with respect to said housing. 7. The invention set forth in claim 1 wherein:
said splines are configured to provide rotation of said bit with respect to said housing through an angle of about 60�. 8. The invention set forth in claim 1 wherein;
the helix angle of said splines is about 45� with respect to said axis of said bit. 9. A pressure fluid operated reciprocating piston hammer percussion tool comprising:
an elongated cylinder housing including a central bore; a reciprocating piston hammer disposed in said bore for reciprocation under the urging of pressure fluid supplied to first and second chambers formed in said cylinder; an impact blow receiving member supported on said tool and operable to receive repeated impact blows from said piston hammer; a generally tubular sleeve valve disposed in said cylinder and reciprocable in said cylinder to effect valving pressure fluid to and venting pressure fluid from one of said chambers to effect reciprocation of said piston hammer to deliver repeated impact blows to said impact blow receiving member while advancing said bit axially with respect to said housing over a limited distance; a bit receiving chuck connected to said housing; and a rock penetrating bit mounted in said chuck and rotatable relative to said chuck over a limited angle of rotation in response to receiving impact blows from said piston hammer to change the direction of a drillhole being formed by said tool. 10. The percussion tool set forth in claim 9 wherein:
said piston hammer includes elongated passage means formed therein for conducting pressure fluid to said one chamber. 11. The percussion tool set forth in claim 10 wherein:
said piston hammer includes a first reduced diameter portion disposed within said valve and said elongated passage means in said piston hammer is in communication with first radially extending passage means opening into said passage means formed in said valve for communicating pressure fluid to said one chamber. 12. The percussion tool set forth in claim 11 wherein:
said piston hammer includes second passage means formed therein and operable to be in communication with said passage means in said valve for venting pressure fluid from said one chamber. 13. The percussion tool set forth in claim 12 including:
exhaust passage means formed in said piston hammer and in communication with said second passage means for conducting pressure fluid from said one chamber to the exterior of said tool through said passage means in said valve. 14. A method for changing the direction of a drillhole being formed by a fluid operated reciprocating piston hammer percussion tool, comprising the steps of:
(a) providing a reciprocating hammer percussion tool including an elongated cylinder housing, a reciprocating piston hammer disposed in said cylinder housing for reciprocation under the urging of pressure fluid acting thereon, a bit receiving chuck connected to said housing and an impact blow receiving bit supported in said chuck and operable to receive repeated impact blows from said piston hammer, said bit including a face and a shank part cooperable with said chuck to effect limited rotation of said bit with respect to said housing in response to axial movement of said bit with respect to said chuck; (b) positioning said housing in said drillhole with said face extending in a predetermined direction related to the direction of change of said drillhole being formed by said tool; and (c) conducting pressure fluid to said tool while holding said housing against rotation to effect delivering repeated impact blows to said bit and allowing said bit to advance axially whereby said bit will undergo limited rotation in response to repeated impact blows being delivered thereto to form a portion of drillhole having a change in direction. 15. The method set forth in claim 14 including the step of:
(d) carrying out step (c) until said bit is extended with respect to said housing to a position out of impact blow receiving position with respect to said piston hammer. 16. The method set forth in claim 15 including the step of:
(e) advancing said housing axially in said drillhole and repeating step (c). 17. The method set forth in claim 15 including the steps of:
(f) advancing said housing axially to a position to provide for resuming deliverance of repeated impact blows by said piston hammer to said bit; and (g) commencing rotation of said housing while conducting pressure fluid to said housing to effect repeated impact blows delivered from said piston hammer to said bit to form said drillhole in said change of direction. 18. A pressure fluid operated reciprocating piston hammer percussion tool comprising:
an elongated cylinder including a central bore; a reciprocating piston hammer disposed in said bore for reciprocation under the urging of pressure fluid supplied to first and second chambers formed in said cylinder between said piston hammer and said cylinder, respectively; an impact blow receiving member supported on said tool and operable to receive repeated impact blows from said piston hammer; a generally tubular sleeve valve disposed in said cylinder between said piston hammer and said impact blow receiving member and operable to be reciprocated in said cylinder by pressure fluid forces acting thereon to effect valving pressure fluid to and venting pressure fluid from one of said first and second chambers to effect reciprocation of said piston hammer to deliver repeated impact blows to said impact blow receiving member; said valve including opposed pressure faces formed thereon and responsive to exposure to pressure fluid to effect reciprocation of said valve in response to movement of said piston hammer; and a third chamber formed in said cylinder and passage means in said cylinder operable to be in fluid flow communication with passage means formed in said piston hammer in a predetermined position of said piston hammer in said cylinder for venting pressure fluid from said third chamber and said cylinder to change pressure fluid forces acting on one of said pressure faces of said valve to effect movement thereof. 19. The tool set forth in claim 18 wherein:
said third chamber comprises an annular chamber formed by at least part of said cylinder and said valve, and said passage means in said cylinder includes a longitudinal passage extending from said third chamber to said passage means in said piston hammer. 20. The tool set forth in claim 19 wherein:
said passage means in said piston hammer comprises a transfer passage adapted to be in communication with said longitudinal passage in said cylinder and with a further passage in said cylinder spaced from said longitudinal passage for venting pressure fluid from said third chamber to the exterior of said tool. 21. The tool set forth in claim 18 including:
a further passage in said piston hammer in communication with a source of pressure fluid for reciprocating said piston hammer, said further passage in said piston hammer being operable in a predetermined position of said piston hammer in said cylinder to be in communication with said passage means in said cylinder for conducting pressure fluid to said third chamber to act on said one pressure face of said valve. 22. The tool set forth in claim 18 wherein:
said valve includes at least one transverse cushion shoulder formed thereon and cooperable with a transverse surface formed in said cylinder to cushion movement of said valve in at least one direction. 23. The tool set forth in claim 22 wherein:
said valve includes opposed cushion shoulders formed thereon and cooperable with opposed transverse surfaces formed in said cylinder for cushioning movement of said valve in both directions. 24. The tool set forth in claim 23 wherein:
said valve includes port means formed therein and operable to be in communication with at least one cushion chamber formed between said valve and said cylinder for conducting pressure fluid to or venting pressure fluid from said one cushion chamber. 25. The tool set forth in claim 18 wherein:
said valve includes circumferentially spaced ports formed therein and in communication with longitudinal passages in said valve extending between said opposed pressure faces, said ports being adapted to be in communication with further passage means formed in said piston hammer for conducting pressure fluid to and venting pressure fluid from said one chamber. 26. The tool set forth in claim 18 wherein:
said piston hammer includes a piston portion slidably disposed in close fitting relationship in said bore in said cylinder, a first reduced diameter shank portion extending in one direction from said piston portion and a second reduced diameter shank portion extending in the opposite direction from said piston portion, said first reduced diameter shank portion extending within a bearing member disposed in said cylinder, and a fourth chamber formed in said cylinder by said piston hammer including said piston portion and said first shank portion. 27. The tool set forth in claim 26 wherein:
said fourth chamber is in communication with passage means formed in said cylinder for venting said fourth chamber to the exterior of said tool.
This application is a continuation-in-part of application Ser. No. 09/577,240, filed May 23, 2000, now U.S. Pat. No. 6,293,357, which is a continuation-in-part of application Ser. No. 09/239,141, filed Jan. 27, 1999, now U.S. Pat. No. 6,155,361.
The present invention pertains to a pressure fluid actuated in-the-hole reciprocating piston hammer percussion rock drill including a sleeve type pressure fluid distributing valve, fixed or bit actuated guide shoes, an improved directional or steerable drill bit and a method for steering a drill including a steerable drill bit.
In accordance with still another aspect of the present invention, a reciprocating piston percussion type rock drill is provided with an improved arrangement of fixed and moveable stabilizer or guide shoe members mounted on the drill cylinder adjacent the bit end thereof.
The present invention further provides a reciprocating piston percussion rock drill with an improved steerable or so-called directional drill bit for use therewith for directional drilling purposes. In one embodiment of the steerable or directional bit and drill combination, a chuck is provided for attachment to the drill cylinder body which includes spiral internal splines and a bit is provided with cooperating spiral external splines which provide for limited rotation of the bit with respect to the chuck and cylinder to provide for directional drilling. Use of the spiral splined bit and chuck combination with the pressure fluid actuated drill of the present invention also provides an improved method of directional drilling.
FIG. 10 is a side elevation of one embodiment of a steerable drill bit:
FIG. 12 is a longitudinal central section view of another preferred embodiment of the present invention showing the piston hammer in the impact blow delivering position;
FIG. 13 is a view similar to FIG. 12 showing the hammer retracting and the distributing valve at the position to be urged forwardly toward the bit end of the cylinder;
FIG. 14 is a longitudinal central section view of a portion of the drill shown in FIGS. 12 and 13 but modified to include an improved directional or steerable bit and chuck combination;
FIG. 15 is a central longitudinal section view of the chuck used for the bit shown in FIG. 14; and
FIG. 16 is an end view of the directional or steerable bit shown in FIG. 14.
The opposite end of the front housing 80 is threadedly engaged with a tubular chuck 89 having longitudinal internal splines 90 formed therein for engagement with cooperating splines 92 formed on percussion bit 66. A suitable axially split bit retainer ring 96 is interposed the bit chuck 88 and an annular groove 98 formed in the front housing 80 for engagement with bit head portion 100. The transverse face 64 is formed on and delimits the bit head portion 100, as illustrated. Accordingly, the bit 66 is adapted for limited axial sliding movement in the chuck 88 between the working position shown in FIG. 1 for receiving impact blows from the piston hammer 50 and an axially extended position wherein the head portion 100 engages the bit retainer ring 96 for a purpose to be explained further herein. An axial passage 95 formed in the bit 66 extends therethrough to the face 64 for receiving drill cuttings flushing fluid, such as water, which is operable to be conducted through the piston hammer 50 in a manner to be described in further detail herein, and then discharged through passages 95 a in the bit.
As shown in FIG. 6, a plurality of circumferentially spaced radially extending elongated ports 128 extend from the bore 120 to the outer circumferential surface 122 c of the valve portion 122 and intersect a plurality of elongated circumferentially spaced passages 130 which extend between the end faces 104 a and 104 b. As shown in FIG. 5, certain elongated passages formed in the valve 104 are designated as passages 132, two sets of which are diametrically opposed and extend between radially extending ports 134 and 136 which also open from the bore 120 to the outer circumferential surfaces 124 c and 126 c of the reduced diameter end portions 124 and 126, respectively. As indicated in FIGS. 5 and 6, the ports 134 and 136 communicate with the fluid transfer passages 132, but these ports do not normally communicate with the passages 130 or the ports 128. The section views of valve 104 in FIGS. 1, 1A, 2 and 3 are taken at right angles through the valve to show all ports therein for clarity.
Referring again to FIG. 1, the disposition of the piston hammer 50 in cylinder 14 forms a chamber 140 between the piston face 54 and the seal member 68 which chamber is open to the exterior of the drill 12 through one or more radial vent ports 142. The annular end face 59 is constantly exposed to high pressure fluid in chamber 22 and this fluid is conducted through passage 106 to passages 108. When the piston hammer 50 is in the position shown in FIGS. 1 and 1A, it is considered that the piston hammer is at the impact point wherein a percussion blow is being delivered to the bit 66 at the end face 64. In this position of the piston hammer 50, the valve 104 has already moved forward to a position wherein passages 108 have been momentarily in communication with valve passages 120 through ports 128, as the piston hammer moved to the position shown, to allow high pressure fluid to flow through the passages 130 and into passages 73 and the annular groove 72 b. However, in this position of the piston hammer 50, flow of fluid out of groove 72 b is blocked by the shank portion 60. Also, in this position of the valve 104 relative to the hammer shank portion 60, pressure fluid flows into chamber 146 between piston hammer face 56 and the end of the valve 104 to act on the shoulder or face 56 to begin moving the piston hammer 50 rearwardly away from the bit 66.
Referring now to FIG. 7, an alternate and preferred embodiment of a hydraulically actuated reciprocating piston hammer percussion drill in accordance with the invention as illustrated and generally designated by the numeral 212. The drill 212 includes an elongated tubular cylinder member 214 having opposed internally threaded end parts 216 and 218 for connection to an adapter 219, similar to the adapter 18, a front housing 280 similar to the front housing 90 of the embodiment of FIG. 1, and a chuck 88 disposed in front housing 280. An elongated piston hammer 250 is disposed for reciprocating movement in a bore 248 of the cylinder 214 in substantially the same manner as the hammer 50 is operable in the cylinder 14. The cylinder 214, however, includes a first enlarged diameter bore portion 278 in which is disposed, for reciprocating movement therein, a tubular sleeve valve 204 similar in some respects to the valve 104, but having only one cushion shoulder portion 226 a formed by a reduced diameter part 226. Valve 204 is provided with elongated fluid transfer ports 228 which are in communication with longitudinal passages 230 extending from one end 204 a of the valve to the other end 204 b, as shown. Transfer ports 234 and 236 open into valve bore 205 and provide for communication with piston hammer passages 210 and 208. Passages 210 are in communication with a longitudinal piston hammer exhaust passage 213 and passages 208 are in communication with a piston hammer pressure fluid inlet passage 206 which receives pressure fluid from a chamber 222 in the same manner that the piston hammer 50 receives pressure fluid.
Piston hammer 250 is disposed for reciprocating movement in opposed bearing members 270 and 272 disposed in the cylinder 214 and the front bearing member 272 has longitudinal passages 273 formed therein opening rearwardly to be placed in communication with the passages 230. Passages 273 open radially inwardly at 273a and are operable to be placed in communication with the passages 215, depending on the position of piston hammer 250. Passages 273 open radially inwardly to be in communication with passages 215 in piston hammer 250 when drill bit 294 is moved out of its working position. In this respect, the percussion drill 212 operates in substantially the same manner as the percussion drill 12 when bit 294 is not forced against a rock face so that drill flushing fluid may flow through passage 206, passages 208 and 230, through passages 273, 273 a and 215 and into passage 213 for exiting the drill 212 through a central passage 295 in bit 294.
The bit head 420 is of unique configuration in that a substantial portion of the bit end face 428 is formed at an acute angle “x” with respect to a transverse annular shoulder portion 430 which extends in a plane normal to the bit central longitudinal axis 411. However, a portion of the end face 428, indicated at 432, and laterally spaced from the axis 411, is substantially parallel to the shoulder 430, and also extending in a plane normal to the axis 411. The angle “x” is determined for a bit according to hardness of the rock being drilled. For example, relatively hard rock would require a smaller or shallower angle “x” than relatively soft rock. Moreover, a pattern of hard metal or so-called carbide inserts are mounted on the head 420 in a pattern which will provide crushing or chipping of the rock as the drillhole is being formed. In normal operation, the drill, to which the bit 294 is connected, will be rotated in a cyclic manner (oscillation) through an angle of rotation or oscillation approximately equal to the spacing of the inserts, this oscillatory or “wiggling” motion of the drill presents new unbroken rock face to be chipped by the bit inserts in response to impact blows being delivered to the bit. The head 420 is also provided with, at least along a portion adjacent the face 432, a surface 434 extending at a shallow to moderate acute angle with respect to the axis 411 to provide relief or side clearance when forming a drillhole.
Referring now to FIG. 12, another preferred embodiment of a tool in accordance with the invention comprises a hydraulically actuated percussion drill illustrated and generally designated by the numeral 512. The drill 512 is operable to be connected to drill stem 38, FIG. 1, in place of the drill 12 or 212. The drill 512 comprises an elongated cylinder housing 514 including a cylindrical bore 516, an enlarged diameter bore portion 518 and an internally threaded distal end 520 threadedly connected to a tubular front housing 522. Front housing 522 is threadedly connected to a tubular chuck 524 similar in many respects to the chuck 88 and operable to journal a percussion bit 526 similar to the bit 66. A retaining ring 96 is operable to retain the bit 526 in the chuck 524. Bit 526 includes a transverse impact blow receiving face 528.
The opposite end of cylinder housing 514 is provided with suitable internal threads 520 for connecting the cylinder to an adapter 532 similar to the adapter 18. Adapter 532 is operable to be in communication with a source of high pressure hydraulic fluid within chamber 534 on a substantially continuous basis and corresponds to the chamber 22 of the drill 12. A suitable annular bearing member 537 is disposed in the cylinder 514 in a slightly enlarged bore portion 516 a and is retained therein by the adapter 532. A reciprocating piston hammer 536 is disposed in cylinder bore 516 for reciprocation therein and is characterized by an enlarged diameter piston part 538 and opposed reduced diameter end portions 540 and 542. Reduced diameter end portion 540 is journaled in bearing member 537 and reduced diameter end portion 542 is journaled in a bearing bore 543 formed in front housing 522. Piston hammer 536 forms a vented chamber 546 in cylinder 514 between piston shoulder or end face 547 and bearing member 536. Chamber 546 is continuously vented to the exterior of the drill 512 by way of a suitable passage 548 in cylinder 514. A second vent passage 550 extends through cylinder 514 into bore 516 spaced from passage 548 and where indicated in FIG. 12. An elongated fluid transfer passage 552 is formed in cylinder 514 and opens into bore 516 at a port 554 axially spaced from passage 550.
The drill 512 also includes an elongated cylindrical tubular sleeve valve 570 which is slidably disposed in the enlarged bore portion 518 of cylinder 514 in close fitting relationship thereto. Valve 570 includes a reduced diameter part 571 slidably disposed in bore 516. Sleeve valve 570 has a first transverse end face 572, a central bore 574, a reduced diameter portion 576 forming a shoulder 578 and a reduced diameter end face 580 delimiting an annular chamber 582 formed by cylinder 514 and a transverse face 549 of piston hammer 536. Sleeve valve 570 includes plural circumferentially spaced longitudinal fluid conducting passages 584 extending therethrough and opening to end faces 572 and 580, respectively. Circumferentially spaced elongated fluid transfer ports or radially extending passages 586 are also formed in valve 570 and communicate pressure fluid between the longitudinal passages 594 and the valve bore 574.
In the operation of the hydraulically actuated drill 512, pressure fluid is continuously supplied at chamber 534 to passage 560 and 562 and pressure fluid is vented through passages 564, 566 and 527 to the exterior of the drill. In the position of the piston hammer 536 shown in FIG. 12, an impact blow has just been delivered and tubular valve 570 is disposed forward or downward, as shown, and has been hydraulically cushioned for reduced impact engagement with end face 523 of front housing 522. Pressure fluid is continuously acting on piston hammer transverse end face 541 to impose a biasing force to drive the piston hammer 536 toward the bit 526. However, in the position of the piston hammer shown in FIG. 12, passage 564 is just blocked from communication with ports 586, passage 562 is now just in communication with ports 586 to transfer high pressure fluid by way of passage 560 and 562 to passages 584 an into chamber 582 to provide a resultant net pressure fluid force acting on piston hammer 536 to move it rearwardly in cylinder 514 or upwardly, viewing FIGS. 12 and 13. High pressure fluid in passages 584 also acts on end face 572 of valve 570 to bias it upwardly. Although high pressure fluid is acting on end face 580 of valve 570, an annular area defined by the shoulder 578 is vented to the exterior of the drill through the chamber 558, passage 552, port 554, annular passage 555 and radial passage 550. Accordingly, both piston hammer 536 and valve 570 are being urged to move upwardly, viewing FIG. 12. Valve 570 will move to its rearward or upward most position with shoulder 578 against shoulder 519 prior to movement of piston hammer 536 to its rearward or upward most position, viewing FIG. 12, but the piston hammer will accelerate upwardly.
If the drill 512 is moved off of the bottom of the drillhole and the bit 526 is allowed to be extended axially downwardly until it engages the retaining ring 96 at a shoulder 529, the piston hammer 526 will also move downwardly to a position wherein passage 564 is in registration with an annular groove 591 formed in front housing 522. In such a position of the piston hammer, high pressure fluid may be conducted through passages 560 and 562, ports 586, longitudinal passages 584 and annular groove 591 into passage 564 and passage 527 to provide for flushing the drillhole with working fluid. During normal operation of the drill 512, with the bit 526 in the position shown in FIGS. 12 and 13, pressure fluid is substantially prevented from flowing through passages 584 and groove 591 due to the close sliding fit between the reduced diameter portion 542 of the piston hammer 536 and the bore 543. In other respects, the drill 512 is substantially similar to the drill 12. The drill 512 is operable to reciprocate the piston hammer 536 to deliver impact blows to a drill bit even though the bit may move forward from the position shown in FIG. 12 toward the retaining ring 96 and the drill will only cease operation when the bit shoulder or collar 529 has essentially moved into engagement with the ring 96.
Referring now to FIG. 14, a portion of the drill 512 is shown with a modified chuck and directional drilling bit in accordance with the invention. A modified tubular front housing 522 a is threadedly connected to the cylinder housing 514 and to a modified generally tubular cylindrical chuck 524 a. Chuck 524 a is provided with suitable external threads 602, see FIG. 15 also, for threaded engagement with front housing 522 a. Tubular chuck 524 a includes a transverse shoulder 604 adapted for tight engagement with a cooperating shoulder 606 formed on front housing 522 a. Front housing 522 a is also adapted to receive the split retaining ring 96 in the same manner as housing 522. Chuck 524 a includes an enlarged cylindrical axial bore 608, FIGS. 14 and 15, and a reduced diameter bore with spiral internal splines 610 defining same. Splines 610 have a spiral or helix angle Y, see FIG. 15, preferably of about 45� with respect to longitudinal axis 601 of chuck 524 a which is coincident with the central longitudinal axis of drill 512.
Tubular chuck 524 a is adapted to receive a directional drill bit 612, FIGS. 14 and 16, having a head 614 and an elongated shank 616. Shank 616 includes a reduced diameter cylindrical portion 618 and a cylindrical collar portion 620, FIG. 14, defining a transverse impact blow receiving surface 622. Bit 612 is retained in the chuck 524 a by retaining ring 96 but is allowed axial and rotational motion with respect to the chuck and the drill 512 by the provision of spiral external splines 624 which engage and cooperate with the splines 610 in the chuck 524 a. Collar 620 includes splines 624 a which are a continuation of the splines 624 to allow insertion of the bit 612 in and removal of the bit from the chuck 524 a. Directional drill bit 612 is similar in some respects to the bit 294 in that the enlarged diameter, generally cylindrical, asymmetric head 614 is provided with a distal tip portion 626 and an end face 628 extending at an acute angle with respect to the common longitudinal central axis 601 of chuck 524, the bit and the drill 512. A transverse annular shoulder 630 is formed at the junction between the head 614 and the shank 616. As previously discussed for the directional bit 294, the angle formed between end face 628 and shoulder 630 is determined in accordance with the hardness of the rock to be drilled.
Bit 612 is also provided with an array of hard metal or carbide inserts 632 mounted on end face 628 and circumferentially about the head 614 as shown in FIGS. 14 and 16. Head 614 also includes a portion adjacent the face 628 including a generally cylindrical sidewall surface 629 extending at a shallow to moderate acute angle with respect to the longitudinal central axis 601 of the bit, chuck 524 a and drill 512. An elongated drill fluid conducting passage 640 extends from end face 622 axially through the shank 616 and the head 614 to intersections with transverse passages 642, 644 and 646, see FIG. 16 also, for discharging spent drilling fluid from the drill 512 to flush rock debris out of a drillhole.
Bit 612 and chuck 524 a are configured, in a preferred embodiment, such that the bit is allowed to undergo rotation about the axis 601 through an angle Z with respect to the chuck 524 between the position shown in FIG. 14 and a position wherein the collar 620 engages the retainer ring 96. When the bit 612 moves axially with respect to the chuck 524 a to the position where the collar 620 engages the retainer ring 96, piston hammer 536 will move to the position wherein working fluid will be continuously supplied from groove 591 through passages 564 and 566 and to passage 640. However, when the bit 612 is forced into the chuck to the position shown in FIG. 14, the piston hammer 536 will cycle to deliver repeated impact blows to the surface 622 in the manner previously described for the drill 512.
Axial motion of the bit 612 in the chuck 524 a will cause the bit to undergo about 60� of rotation (angle Z) with respect to the longitudinal central axis of the drill 512 which is coincident with the axis 601 of the chuck 524 a. With the drill body or housing 514 positioned such that the face 628 of bit 612 is opposite the direction desired for the drillhole, the piston hammer 536 is activated by introducing pressure fluid into the drill 512 in the manner described above until the bit is driven forward, downwardly viewing FIG. 14, to allow the piston hammer to vent pressure fluid into and through passage 640 in the manner previously described. The bit 612 will rotate through angle Z, FIG. 16, which is preferably about 60�, thanks to the cooperating splines 610 and 624. By stopping the flow of pressure fluid to the drill 512 and advancing the drill stem and drill 512 downwardly, the bit 612 will rotate in the opposite direction back to its original position wherein pressure fluid may then be introduced again into the drill 512 and the above described process is repeated until the drillhole is deviated toward the desired direction. Once the drillhole is deviated in the desired direction, continued operation of the drill 512 in the manner previously described for drilling a hole, is commenced while rotating the drill string connected to the drill and axially advancing the drill so that a straight drillhole is provided in the direction started using the above-described rotation of the bit between its limit positions.
Accordingly, a preferred method of changing the direction of a drillhole in accordance with the invention may be carried out by providing a suitable sensor of a type known to those skilled in the art connected to the drillstem which is connected to the drill 512 to indicate the orientation of the bit 612 when it is fully retracted in the position shown if FIG. 14 within the chuck 524 a and also to indicate the angular position of the bit 612 about axis 601 with respect to the drillstem itself. In this way, when it is desired to change the direction of a drillhole and as previously described, the drillstem and the drill 512 are held non-rotatably with the bit 612 substantially retracted and in the position shown in FIG. 14. Pressure fluid may then be introduced to reciprocate the piston hammer 536. As repeated impact blows are delivered to the bit 612, while holding the drillstem and the drill 512 stationary axially and non-rotatably, the bit 612 will commence to excavate rock and to rotate through angle Z.
As mentioned previously, the piston hammer 536 is operable to continue to deliver repeated impact blows to the bit 612 until the bit has advanced axially out of the chuck 524 a a predetermined amount and rotated substantially through angle Z. When piston hammer 536 advances the bit 612 axially to the point where the passage 564 in the piston hammer is placed in communication with groove 591, reciprocation of the piston hammer will cease and the drill 512 may then be advanced axially further into the hole to reposition the bit to the position shown in FIG. 14 whereupon the cycle of delivering repeated impact blows to the bit and providing rotation of the bit through angle Z may be repeated until a segment or “pocket” portion of the drillhole has been sufficiently started such that conventional drilling may be resumed by rotating the drillstem and the drill 512 while delivering repeated impact blows with the bit 612. With the drill 512 being rotated while impacting the bit 612, a conventional straight drillhole will be formed but now in a new direction as determined from the change in direction method just described.
Another advantage of the arrangement of the chuck 524 a and bit 612 is that the splines 610 and 624 are formed with a spiral of a hand which tends to tighten the threaded connection between the chuck 524 a and the front housing 522 a. For example, if threads 602 are right hand threads then the splines 610 and 624 should be of a right hand spiral, also. In this way, the chuck 524 a does not tend to come loose from the front housing 522 a during the steering operation. During normal operation of the drill 512, it is also rotated in a direction which tends to tighten the connection between the chuck 524 a and the housing 522 a. In all other respects the operation of the drill 512 with the above-described bit and chuck configuration shown in FIGS. 14 through 16 is substantially like that previously described for the drill 512 with the bit 526 as shown in FIGS. 12 and 13. The bit and chuck combination described above and illustrated in FIGS. 14 through 16 may, of course, also be used with the other embodiments of the drill described and shown on the accompanying drawings.
The construction and operation of the drills 12, 212, 512 and associated parts, including the bits 294 and 612, may be carried out using conventional materials and engineering practices known to those skilled in the art of hydraulic percussion rock drills and the like. Although preferred embodiments of the invention have been described in detail herein, those skilled in the art will recognize that various substitutions and modifications may be made to the invention without departing from the scope and spirit of the appended claims.
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