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Safety Requirements | Technical Guide | India | Omron IA
There are approximately 300 EC Directives issued for harmony in Europe. The EC Directives are equivalent to law in 18 countries in Europe. The EC Directive for machinery is called the Machinery Directive. The Machinery Directive (EC Directive 98/37/EC) restricts the export to Europe of machinery without the CE Marking as of January 1, 1995.
The Machinery Directive requires that machinery satisfy the three pillars of safety: mechanical safety, electrical safety, and worker safety. Specifically, among other regulations, EN 292 must be satisfied for machinery, EN 60204-1 and IEC 60204-1 for electrical systems, and VBG for accident prevention.
The new directive (2006/42/EC) was issued June 9, 2006. It will be implemented from December 29, 2009.
The CE Marking is a mark of compliance with the EC Directives. The CE Marking indicates that the product complies with the stipulated level of protection in all relevant EC Directives. Devices labeled with the CE Marking may be imported and exported to Europe without restriction. You might call the CE Marking a �passport� to Europe.
● Relation between the EC Directives, EN Standards, and CE Marking.
As explained above, all relevant EC Directives must be satisfied for a product to be labeled with the CE Marking. EN Standards complement the EC Directives. Satisfying the EN Standards alone, however, does not result in the EC Directives being satisfied. Countermeasures for product liability is mainly required in manuals and catalogs.
These basic requirements are listed in Machinery Directive Appendix I. The Preliminary Observations of the Annex I of Machinery Directive are introduced below.
1.The obligations laid down by the essential health and safety requirements apply only when the corresponding hazard exists for the machinery in question when it is used under the conditions foreseen by the manufacturer. In any event, requirements 1.1.2, 1.7.3 and 1.7.4 apply to all machinery covered by this directive.
Directive No. EC Directive Name
2006/95/EC Low Voltage devices
94/9/EC Equipment intended for use in Potentially Explosive Atmospheres (ATEX)
99/5/EC Radio and Telecommunications Terminal Equipment (R&TTE)
88/378/EEC Toys
92/42/EEC Hot-water boilers (efficiency requirement)
94/25/EC Recreational craft (boats)
Standard No.Title
ANSI B11.1 Mechanical power presses
ANSI B11.2 Hydraulic power presses
ANSI B11.3 Power press brakes
ANSI B11.4 Shears
ANSI B11.5 Iron workers
ANSI B11.6 Lathes
ANSI B11.7 Cold headers and cold formers
ANSI B11.8 Drilling, milling, and boring machines
ANSI B11.9 Grinding machines
ANSI B11.10 Metal sawing machines
ANSI B11.11 Gear-cutting machines
ANSI B11.12 Roll forming and roll bending machines
ANSI B11.13 Automatic bar and chucking machines
ANSI B11.14 Coil slitting machines
ANSI B11.15 Pipe tube and shape bending machines
ANSI B11.16 Metal powder compacting presses
ANSI B11.17 Horizontal hydraulic extrusion presses
ANSI B11.18 Machinery and machine systems for processing of coiled strips, sheets, and plates
ANSI B11.19 Performance criteria for the design, construction, care, and operation of safeguarding
ANSI B11.20 Integrated manufacturing systems/cells
Date of ANSI standard implementationThe standard has been implemented for industrial robots since June 2001.
The standard has been implemented for industrial robot systems since June 2002.
Light Curtains, Safety Mats, two-handed operating devices
Requirements for reducing risk due to risk assessment
Requirements for robot risk reduction and design according to safety categories R1, R2 (A, B, C), R3 (A, B), and R4. (These risk reduction categories differ from those of the ISO13849-1 international standards.)
Implementation methods according to Safety and protective devices (Section 5).
In July 2007, the Ministry of Health, Labor and Welfare in Japan amended its Guidelines for Comprehensive Standards of Machinery, which was originally issued in June 2001 in response to the basic safety standards provided in ISO 12100. These Guidelines stipulate the procedure for manufacturers to use in reducing safety risks and achieve designs that take safety into consideration in the manufacture of production equipment and machinery, and also request that users provide safety measures when they introduce and use the equipment and machinery.
In other words, the measures that ensure safety in machinery include measures that manufacturers build-in at the design stage and measures that users must take when using the machinery. However, the Guidelines also clarify the fact that the measures that manufacturers build-in at the design stage must naturally precede the measures taken by the users.
The following diagram shows the flow of achieving machinery safety based on the information in the Guidelines for Comprehensive Machinery Safety Standards.
JIS Standards International
JIS B 9700-1: 2004 Safety of machinery -- Basic concepts, general principles for design - Part 1: Basic terminology,
methodology ISO12100-1: 2003
JIS B 9700-2: 2004 Safety of machinery -- Basic concepts, general principles for design - Part 2: Technical principles ISO12100-2: 2003
JIS B 9702: 2000 Safety of machinery -- Principles of risk assessment ISO14121: 1999
JIS B 9703: 2000 Safety of machinery -- Emergency stop -- Principles for design ISO13850: 1996
JIS B 9705-1: 2000 Safety of machinery -- Safety-related parts of control systems - Part 1: General principles for
design ISO13849-1: 1999
JIS B 9707: 2002 Safety of machinery -- Safety distances to prevent danger zones being reached by the upper
limbs ISO13852: 1996
JIS B 9708: 2002 Safety of machinery -- Safety distances to prevent danger zones being reached by the lower
limbs ISO13853: 1998
JIS B 9709-1: 2001 Safety of machinery -- Reduction of risks to health from hazardous substances emitted by
machinery - Part 1: Principles and specifications for machinery manufacturers ISO14123-1: 1998
JIS B 9709-2: 2001 Safety of machinery -- Reduction of risks to health from hazardous substances emitted by
machinery - Part 2: Methodology leading to verification procedures ISO14123-2: 1998
JIS B 9710: 2006 Safety of machinery -- Interlocking devices associated with guards -- Principles for design and
selection ISO14119: 1998
JIS B 9711: 2002 Safety of machinery -- Minimum gaps to avoid crushing of parts of the human body ISO13854: 1996
JIS B 9712: 2006 Safety of machinery -- Two-hand control devices -- Functional aspects and design principles ISO13851: 2002
JIS B 9713-1: 2004 Safety of machinery -- Permanent means of access to machinery - Part 1: Choice of a fixed
means of access between two levels ISO14122-1: 2001
JIS B 9713-2: 2004 Safety of machinery -- Permanent means of access to machinery - Part 2: Working platforms
and walkways ISO14122-2: 2001
JIS B 9713-3: 2004 Safety of machinery -- Permanent means of access to machinery - Part 3: Stairs, stepladders
and guard-rails ISO14122-3: 2001
JIS B 9713-4: 2004 Safety of machinery -- Permanent means of access to machinery - Part 4: Fixed ladders ISO14122-4: 2004
JIS B 9714: 2006 Safety of machinery -- Prevention of unexpected start-up ISO14118: 2000
JIS B 9715: 2006 Safety of machinery -- Positioning of protective equipment with respect the approach of parts
of the human body ISO13855: 2002
JIS B 9716: 2006 Safety of machinery -- Guards -- General requirements for the design and construction of
fixed and movable guards ISO14120: 2002
JIS B 9960-1: 1999 Safety of machinery -- Electrical equipment of machines - Part 1: General requirements IEC60204-1: 1997
JIS B 9704-1: 2004 Safety of machinery -- Electro-sensitive protective equipment - Part 1: General requirements
and tests IEC61496-1: 2004
JIS B 9704-2: 2000 Safety of machinery -- Electro-sensitive protective equipment - Part 2: Particular requirements
for equipment using active opto-electronic protective devices (AOPDs) IEC61496-2: 1997
JIS B 9704-3: 2004 Safety of machinery -- Electro-sensitive protective equipment - Part 3: Particular requirements
for Active Opto-electronic Protective Devices responsive to Diffuse Reflection (AOPDDR) IEC61496-3: 2001
JIS B 9706-1: 2001 Safety of machinery -- Indication, marking and actuation - Part 1: Requirements for visual,
auditory and tactile signals IEC61310-1: 1995
JIS B 9706-2: 2001 Safety of machinery -- Indication, marking and actuation - Part 2: Requirements for marking IEC61310-2: 1995
JIS B 9706-3: 2001 Safety of machinery -- Indication, marking and actuation - Part 3: Requirements for the location
and operation of actuators IEC61310-3: 1999
JIS C 0508-1: 1999 Functional safety of electrical/electronic/programmable electronic safety-related systems -
Part 1: General requirements IEC61508-1: 1998
JIS C 0508-2: 2000 Functional safety of electrical/electronic/programmable electronic safety-related systems -
Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems IEC61508-2: 2000
JIS C 0508-3: 2000 Functional safety of electrical/electronic/programmable electronic safety-related systems -
Part 3: Software requirements IEC61508-3: 1998
JIS C 0508-4: 1999 Functional safety of electrical/electronic/programmable electronic safety-related systems -
Part 4: Definitions and abbreviations IEC61508-4: 1998
JIS C 0508-5: 1999 Functional safety of electrical/electronic/programmable electronic safety-related systems -
Part 5: Examples of methods for the determination of safety integrity levels IEC61508-5: 1998
JIS C 0508-6: 2000 Functional safety of electrical/electronic/programmable electronic safety-related systems -
Part 6: Guidelines on the application of parts 2 and 3 IEC61508-6: 2000
JIS C 0508-7: 2000 Functional safety of electrical/electronic/programmable electronic safety-related systems -
Part 7: Overview of techniques and measures IEC61508-7: 2000
Standards for electrical equipment are produced based on IEC
GB Mandatory National Standards Standardization Administration of the People's Republic of China
GB/T Voluntary National Standards Standardization Administration of the People's Republic of
Electric circuit switches, electronic equipment for
protection or connection use
GB International Standards
GB14048.5-1993 IEC60947-5-1-1990
GB/T14048.10-1999 IEC60947-5-2-1992
GB/T14048.10-1999 IEC60947-3-1990
GB14048.2-1994 IEC60947-2-1989
GB14048.4-4993 IEC60947-4-1-1990
GB IEC Standards Number
GB14048.6-1998 IEC60947-4-2-1995
Upon its entry into the World Trade Organization (WTO) in 2001,
China integrated its former Certification System for Imported Items and Certification System for Items
Distributed within China, and issued the New Compulsory Certification System on December 3, 2001, which took effect on May 1, 2002.
On August 1, 2003 it became prohibited to import or sell products that were not certified under the new certification system. The first list of products to be subject to the New Compulsory Certification System consisted of 132 products in 19 groups.
These products were required to display the China Compulsory Certification (CCC) mark.
The S-mark is a voluntary certification system established in November 1997 by the Korea Occupational Safety and Health Agency (KOSHA) to reduce the occurrence of work-related accidents. The S-mark is granted for products that have been examined by KOSHA and are deemed to satisfy standards based on the Industrial Safety Maintenance Law, Article 34, item 2, for product safety, product reliability, and the quality control capabilities of the manufacturer.
In the case of OMRON, "Safety Components" have been certified for both safety and EMC, and basic sensors have received EMC certification. For details of certified models refer to the Safety Components Series Catalog (Y106).
Machine standards are created based on ISO standards, and electrical standards are created based on IEC standards.
(7) International Standards Relationships
Country Japan Europe U.S.A. Canada China South Korea Australia
signatory) ○ ○ ○ ○ ○ ○ ○
ISO 12100-1 JIS B 9700-1 EN ISO 12100-1 ANSI/ISO 12100-1 --- GB/T 15706.1
-1995 * 1 KS B ISO 12100-1 AS4024.1201
12100-2 JIS B 9700-2 EN ISO 12100-2 ANSI/ISO 12100-2 --- GB/T 15706.2
-1995 * 1 KS B ISO 12100-2 AS4024.1202
14121 JIS B 9702 EN ISO 14121 --- --- GB/T 16856
-1997 KS B ISO 14121 AS4024.1301
13849-1 JIS B 9705-1 EN ISO 13894-1 --- --- GB/T 16855.1
-1997 KS B ISO 13849-1 AS4024.1501
13850 JIS B 9703 EN 418 --- --- GB 16754
-1997 KS B ISO 13850 AS4024.1604
13852 JIS B 9707 EN 294 --- --- GB 12265.1
-1997 KS B ISO 13852 AS4024.1801
13853 JIS B 9708 EN 811 --- --- GB 12265.2
-2000 KS B ISO 13853 AS4024.1802
13854 JIS B 9711 EN 349 --- --- GB 12265.3
-1997 KS B ISO 13854 AS4024.1803
13855 JIS B 9715 EN 999 --- --- --- KS B ISO 13855 AS4024. 2
IEC 60204-1 JIS B 9960-1 EN 60204-1 --- --- GB 5226.1
-2002 KS C IEC 60204-1 AS60204.1
61496-1 JIS B 9704-1 EN 61496-1 UL 61496-1 CSA-E61496-1 GB/T 19436.1
-2004 KS C IEC 61496-1 AS4024.2
61310-1 JIS B 9706-1 EN 61310-1 --- --- GB 18209.1
-2000 KS C IEC 61310-1 AS4024.1904
61310-2 JIS B 9706-2 EN 61310-2 --- --- GB 18209.2
-2000 KS C IEC 61310-2 AS4024.1906
61310-3 JIS B 9706-3 EN 61310-3 --- --- GB 18209.3
-2002 KS C IEC 61310-3 AS4024.1907
mark --- CE-Mark *2 UL *3 CSA *3 CCC *4 S-Mark *5 ---
SEMI S1 Safety guidelines for equipment safety labels
SEMI S2 Environmental, health and safety guideline for semiconductor manufacturing equipment
SEMI S3 Safety guidelines for process liquid heating system
SEMI S4 Safety guideline for the separation of chemical cylinders contained in dispensing cabinets
SEMI S5 Safety guideline for flow limiting devices
SEMI S6 Environmental, safety and health guideline for exhaust ventilation of semiconductor manufacturing equipment
SEMI S7 Safety guidelines for environmental, safety and health (ESH) evaluation of semiconductor manufacturing equipment
SEMI S9 Guide to electrical design verification tests for semiconductor manufacturing equipment that have been moved to SEMI S22
SEMI S10 Safety Guideline for risk assessment and risk evaluation process
SEMI S11 Environmental, health and safety guidelines in relation to semiconductor manufacturing equipment mini environments
SEMI S12 Guidelines for equipment decontamination
SEMI S13 Safety guidelines for operation and maintenance manuals for semiconductor manufacturing equipment
SEMI S14 Safety guidelines for fire risk assessment and mitigation for semiconductor manufacturing equipment
SEMI S15 Safety guideline for the evaluation of toxic and flammable gas detection systems
SEMI S16 Guide for semiconductor manufacturing equipment design for reduction of environmental impact at end of life
SEMI S17 Safety guideline for unmanned transport vehicle (UTV) systems
SEMI S18 Environmental, health and safety guideline for silane family gases handling
SEMI S19 Safety guideline for training of semiconductor manufacturing equipment installation, maintenance and service personnel
SEMI S20 Safety guideline for identification and documentation of energy isolation devices for hazardous energy control
SEMI S21 Safety guideline for worker protection
SEMI S22 Safety guideline for the electrical design of semiconductor manufacturing equipment
SEMI S23 Guide for conservation of energy, utilities and materials used by semiconductor manufacturing equipment
SEMI S24 Safety guideline for multi-employer work areas
SEMI S25 Safety guideline for hydrogen peroxide storage and handling systems
SEMI S26 Environmental, health and safety guideline for FPD manufacturing system