Source: http://www.google.com/patents/US7090045?dq=5,963,646
Timestamp: 2014-08-28 15:28:28
Document Index: 569977876

Matched Legal Cases: ['art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50']

Patent US7090045 - Four wheel-drive vehicle - Google PatentsSearch Images Maps Play YouTube News Gmail Drive More »Sign in<nobr>Advanced Patent Search</nobr>PatentsAn articulate vehicle comprises a first frame disposed at one of front and rear portions of the vehicle and a second frame disposed at the other of front and rear portions of the vehicle. The first frame supports a first transaxle apparatus supporting a first axle. The second frame supports a second...http://www.google.com/patents/US7090045?utm_source=gb-gplus-sharePatent US7090045 - Four wheel-drive vehicleAdvanced Patent SearchPublication numberUS7090045 B2Publication typeGrantApplication numberUS 11/104,562Publication dateAug 15, 2006Filing dateApr 13, 2005Priority dateOct 22, 2002Fee statusPaidAlso published asDE60322646D1, DE60327733D1, EP1413498A2, EP1413498A3, EP1413498B1, EP1415849A2, EP1415849A3, EP1415849B1, EP2048020A2, EP2048020A3, EP2048020B1, US6732828, US6889793, US7025162, US7261178, US20040074686, US20040134704, US20040195027, US20050211494, US20060243515Publication number104562, 11104562, US 7090045 B2, US 7090045B2, US-B2-7090045, US7090045 B2, US7090045B2InventorsHideaki Okada, Michio Tsukamoto, Robert AbendOriginal AssigneeHideaki Okada, Michio Tsukamoto, Robert AbendExport CitationBiBTeX, EndNote, RefManPatent Citations (25), Non-Patent Citations (2), Referenced by (8), Classifications (37), Legal Events (2) External Links: USPTO, USPTO Assignment, EspacenetFour wheel-drive vehicleUS 7090045 B2Abstract An articulate vehicle comprises a first frame disposed at one of front and rear portions of the vehicle and a second frame disposed at the other of front and rear portions of the vehicle. The first frame supports a first transaxle apparatus supporting a first axle. The second frame supports a second transaxle apparatus supporting a second axle. Proximal ends of the frames with respect to the vehicle are coupled to each other through a coupling part so that the first and second frames are rotatable relative to each other around a vertical axis according to steering operation. An engine is mounted on the first frame. A first hydraulic motor is integrally assembled in the first transaxle apparatus so as to drive the first axle. A working vehicle is equipped at a distal side of the second frame with respect to the vehicle. A second hydraulic motor is integrally assembled in the second transaxle apparatus so as to drive the second axle. A hydraulic pump is mounted on either the first or second frame, drivingly connected to the engine, and fluidly connected to both the first and second hydraulic motors.
a first transaxle apparatus disposed at one of front and rear portions of said vehicle;
a first axle supported by said first transaxle apparatus;
a first hydraulic motor integrally assembled inside said first transaxle apparatus so as to drive said first axle;
a second transaxle apparatus disposed at the other of front and rear portions of said vehicle;
a second axle supported by said second transaxle apparatus;
a second hydraulic motor integrally assembled inside said second transaxle apparatus so as to drive said second axle; and
a common variable displacement hydraulic pump drivingly connected to an engine and fluidly connected to said first and second hydraulic motors.
2. The vehicle as set forth in claim 1, wherein said first and second hydraulic motors are incorporated in said respective first and second transaxle apparatuses.
3. The vehicle as set forth in claim 1, wherein said first and second transaxle apparatuses are identical with each other in structure.
a working device equipped at either front or rear end portion of said vehicle;
a transmission element for drivingly connecting said engine to said working device; and
a pair of axles having different lengths supported by said first transaxle apparatus, wherein said transmission element is allowed to contact a longer axle of said pair of axles.
6. The vehicle as set forth in claim 1, wherein first and second transaxle apparatuses are identical with each other in shape, and distributed into one side and the other in a lateral direction of said vehicle.
7. The vehicle as set forth in claim 1, wherein said first hydraulic motor of said first transaxle apparatus and said second hydraulic motor of said second transaxle apparatus are fluidly connected to said common hydraulic pump in series.
a differential gearing differentially connecting a pair of axles serving as said first axle of said first transaxle apparatus to each other; and
another differential gearing differentially connecting a pair of axles serving as said second axle of said second transaxle apparatus to each other.
9. The vehicle as set forth in claim 8, wherein each of said differential gearings is equipped with a lock system which restricts differential rotation of said first axles or of said second axles.
a switching valve interposed on a connection way between said first hydraulic motor of said first transaxle apparatus and said common hydraulic pump so as to control a supply of fluid to said first hydraulic motor.
11. The vehicle as set forth in claim 1, wherein a fluid sump in said first transaxle apparatus, a fluid sump in said second transaxle apparatus, and a fluid sump in said hydraulic pump communicate with one another so as to allow fluid to flow among said first and second transaxle apparatuses and said hydraulic pump.
The invention relates to a four-wheel-drive vehicle, particularly to a four-wheel drive articulate working vehicle such as a riding lawn mower. More particularly, it relates to a structure of a transaxle apparatus in the vehicle, and a structure for drivingly connecting front and rear transaxle apparatuses in the vehicle to each other.
Conventionally, there is a well-known articulate riding lawn mower with pivotally connected first and second frames so as to allow the second frame to be folded relative to the first frame around a vertical axial pivot by steering operation (i.e., manipulation of a steering wheel). The first frame is equipped with an engine and a transaxle apparatus supporting a first axle driven by the engine. The second frame is equipped with a working device such as a mover device, a driver's unit, and an axle casing supporting a freely rotatable second axle. Furthermore, a riding lawn mower provided with an Ackerman type steering system is also well known.
Furthermore, as well known from Japanese Laid Open Gazette Sho. 63-42616, for example, some articulate vehicles have such a feature that the first and second frames differ in length and the first and second axles are unequally distant from the pivot in correspondence of the length difference between the frames.
Each of the above-mentioned conventional vehicles is a two-wheel drive vehicle, in which the second axle supported by the axle casing on the second frame (usually serving as a front frame) rotates freely from the engine power driving the first axle supported by the transaxle apparatus of the first frame (usually serving as a rear frame).
The two-wheel-drive vehicle driving only rear wheels is advantageous in steering performance, however, it lacks stability when working on a slope and road ability when running on a bad road. Moreover, the vehicle mired in mud or the like is difficult to bail out.
As a conceivable manner for solving the problem, a four-wheel drive articulate vehicle may be provided. However, in the above-disclosed vehicle including the rear frame on which the engine, the HST and the power take-off shaft are mounted, the power take-off shaft is rotated synchronously to rotation of the pump shaft so that the rotary speed of the power take-off shaft is constant as long as the rotary speed of the engine is constant, while the rotary speed of the rear wheels driven by output of the hydraulic motor is changed by speed change operation for adjusting a swash plate angle of the hydraulic pump. Thus, the power take-off shaft for driving the working device cannot be used as a front-wheel drive shaft simply. Even if another power take-off shaft is allowed to be provided in the transaxle apparatus on the rear frame so as to take out output power of the HST and to drive the front wheels synchronously to the rear wheels, there is considerable limitation in arrangement of a mechanical transmission system between the transaxle apparatuses on the front and rear frames because it is necessary to ensure the rotatability of both the frames and to arrange the transmission system for driving the working device in the place. The four-wheel drive articulate vehicle disclosed by U.S. Pat. No. 6,425,452, in which both the transaxle apparatuses on the respective first and second frames incorporate respective HSTs, is very expensive and requires both the HSTs to be controlled synchronously.
Further, the front and rear axles of the above-disclosed four-wheel-drive articulate working vehicle of the U.S. Pat. No. '452 are equally distant from the pivot between the front and rear frames so that the vehicle may turn smoothly without dragging any of front and rear wheels by keeping a constant relative velocity between the first and second axles whether the vehicle goes straight or turns.
However, if the above-disclosed articulate working vehicle of the Japanese Document '616 having the front and rear axles being unequally distant from the pivot between the front and rear frames is simply made into a four-wheel drive vehicle, a ratio of a distance between one axle and a turning circle center of the vehicle to a distance of the other axle from the center varies along with variation of steering operation degree (the steering wheel angle). Therefore, a constant relative velocity between the front and rear axles kept whether the vehicle travels straight or turns causes that either front wheels or rear wheels are dragged so as to prevent the vehicle from smooth turning.
Consequently, the four-wheel-drive articulate working vehicle with the first and second axles being equally distant from the pivot between the first and second frames can not turn smoothly unless the relative velocity between the first and second axles, the steering degree (the steering wheel angle), the turning angle of the vehicle (the angle difference between the first and second axles), and the turning circle center of the vehicle are well associated.
BRIEF SUMMARY OF THE INVENTION A first object of the present invention is to provide a four-wheel drive vehicle with high flexibility of parts arrangement depending upon hydraulic piping serving as transmission means between front and rear transaxle apparatuses standardized for saving costs.
A second object of the present invention is to provide a four-wheel-drive articulate working vehicle having pivotally connected first and second frames and first and second axles supported by the respective first and second frames, the first and second axles being unequally distant from a pivot connecting the first and second frames, wherein, while four wheels on both the first and second axles of the vehicle are driven so as to enhance running efficiency, the vehicle can turn smoothly without dragging any of the four wheels.
To achieve the second object, the four-wheel-drive articulate working vehicle according to the present invention steplessly changes a relative velocity between the first and second axles according to variation of a distance ratio between the first and second axles from the turning circle center of the vehicle while the vehicle is turning. The distance ratio varies according to variation of a turning angle of the vehicle (an angle between the first and second axles).
On the first frame is disposed a hydraulic motor for driving the first axle, and on the second frame are disposed mutually fluidly connected hydraulic motor and variable displacement hydraulic pump, the hydraulic pump being also fluidly connected to the hydraulic motor on the first frame. At least one of the hydraulic motors on the respective first and second frames is a variable displacement motor, whose capacity automatically varies for changing the relative velocity between the first and second axles according to the variation of turning angle of the vehicle.
Due to the above structures, the four-wheel-driving articulate working vehicle, in which the first and second axles are unequally distant from the pivot between the first and second frames, can turn smoothly on a small circle without dragging any of front and rear wheels, and can mow a lawn evenly without damaging the lawn . Moreover, the variation of relative velocity between the first and second axles is automatically linked with turning (bending) of the vehicle, thereby requiring an operator to do no complicated speed-changing operation.
BRIEF DESCRIPTION OF THE DRAWINGS/FIGURES FIG. 1 is a side view of a riding lawn mower as a first embodiment of a four-wheel drive articulate vehicle according to the present invention, wherein front and rear axles are equally distant from a pivot connecting front and rear frames.
FIG. 6 is a plan view partly in section of a structure which is common to the front and rear transaxle apparatuses 10 and 20.
FIG. 12 is a side view of riding lawn mower as a second embodiment of a four-wheel-drive articulate working vehicle according to the present invention, wherein front and rear axles are unequally distant from a pivot connecting front and rear frames, and a hydraulic motor in a front transaxle apparatus is variable in displacement.
FIG. 13 is a plan view partly in section of the vehicle of FIG. 12.
FIG. 14 is a plan view partly in section of the vehicle when turning.
FIG. 15 is a plan view partly in section of the vehicle, showing a fluid passage structure.
FIG. 16 is a plan view of a front transaxle apparatus of the vehicle from which an upper housing half is removed.
FIG. 17 is a rear view partly in section of the front transaxle apparatus.
FIG. 18 is a sectional view in the direction of the arrows VII�VII of FIG. 16.
FIG. 19 is a perspective view of a motor control lever.
FIG. 20 is a plan view of the rear transaxle apparatus from which an upper housing half is removed.
FIG. 21 is a rear view partly in section of the rear transaxle apparatus of the present invention.
FIG. 22 is a diagram of a hydraulic circuit for driving the vehicle, wherein the variable displacement hydraulic motor of the front transaxle apparatus and a fixed displacement hydraulic motor of a rear transaxle apparatus are fluidly connected to a common hydraulic pump in series.
FIG. 23 is a side view of a four-wheel-drive articulate working vehicle as a third embodiment according to the present invention, wherein front and rear axles are unequally distant from a pivot connecting front and rear frames, and a hydraulic motor in a rear transaxle apparatus is variable in displacement.
FIG. 24 is a plan view partly in section of the vehicle of FIG. 23.
FIG. 25 is a diagram of a hydraulic circuit for driving the vehicle, wherein the variable displacement hydraulic motor of the rear transaxle apparatus and a fixed displacement hydraulic motor of the front transaxle apparatus are fluidly connected to a common hydraulic pump in series.
FIG. 26 is a fragmentary plan view of a modified transaxle apparatus, from which an upper housing half is removed.
FIG. 27 is a diagram of a hydraulic circuit for a four-wheel-drive vehicle provided with a pair of front and rear hydraulic differential units, each of which includes a pair of hydraulic motors for driving respective left and right axles.
DETAILED DESCRIPTION OF THE INVENTION To begin with, description will be given of a structure of a riding lawn mower according to a first embodiment of the present invention shown in FIGS. 1 to 9. FIG. 1 shows the riding lawn mower equipped at a front portion thereof with a mower device 3 serving as a working device. A front transaxle apparatus 10 is arranged on a front frame 11, and front wheels 13 are fixed to respective front wheel axles 12L and 12R extended laterally from the front transaxle apparatus 10. On the other hand, a rear transaxle apparatus 20 is arranged to a rear frame 21, and rear wheels 23 are fixed to respective rear wheel axles 22L and 22R extended laterally from the rear transaxle apparatus 20.
As shown in FIG. 3, at the rear frame 21 side is wound a first working-device drive transmission belt 58 around the engine output pulley 94, the HST input pulley 92, the idle roller 96, and the input pulley 56. On the other hand, at the front frame 11 side is wound a second working-device drive transmission belt 59 around an idle roller 98, a working-device driving power input pulley 1l, and the output pulley 57.
The pump shaft 31 projects outwardly at the upper end thereof from the upper portion of the housing 70. An HST input pulley 92, with a cooling fan 91 below, is fixed onto the upper projecting portion of the pump shaft 31. The HST input pulley 92 receives power from the engine through transmission means so as to rotate the pump shaft 31.
As shown in FIG. 7, a bypass operation lever 65 for opening the first and second fluid passages 53 a and 53 b to the fluid sump is disposed above the upper housing half 46. The bypass operation lever 65 is fixed at a basal portion thereof to an upper end of a vertical bypass lever shaft 66 rotatably supported by an upper wall of the upper housing half 46. The lower end of the bypass lever shaft 66 is extended into the motor center section 62 so as to be horizontally slidable against the motor center section 62. A thrust pin 67 is provided and allowed to abut against the rotationally sliding surface of the cylinder block 43. The thrust pin 67 is also allowed to contact at an end surface thereof with a flat surface 66 a formed by cutting away a bottom side portion of the bypass lever shaft 66.
As shown in FIG. 8, a feeding-and-discharging port 46 a is formed in an upper portion of the upper housing half 46 so as to let hydraulic fluid flow between the transaxle apparatus and a reservoir tank (FIG. 9), thereby regulating the volume of hydraulic fluid in the transaxle apparatus.
Two styles as a hydraulic circuit of the fluid distributor 80 are provided for the fluidal connection among the hydraulic motor 30 and the front and rear transaxle apparatuses 10 and 20. One is a fluid distributor 80 a to connect the hydraulic motor 40 a in the front transaxle apparatus 10 and a hydraulic motor 40 b in the rear transaxle apparatus 20 fluidly in series through a control valve 85 a, as shown in FIGS. 9 and 10. The other is a fluid distributor 80 b to connect the hydraulic motor 40 a a hydraulic motor 40 a in the front transaxle apparatus 10 and a hydraulic motor 40 b in the rear transaxle apparatus 20 fluidly in parallel through a control valve 85 b, as shown in FIG. 11.
The fluid distributor 80 a shown in FIG. 9 fluidly connects both the hydraulic motors 40 a and 40 b in series. Especially, the series connection is applicable to an articulate vehicle whose coupling part 50 is arranged at the longitudinally middle position of the vehicle and serves as the center of left and right turning of the vehicle. In short, this circuit is effective to a vehicle which generates no or little (tolerant) rotary speed difference between the front wheels at the time of left or right turning of the vehicle.
Especially, the four-wheel drive vehicle employing the fluid circuit with the series connection, is excellent in escaping performance at the time of a wheel being bogged in mud. For example, when a front wheel is stuck in mud, hydraulic fluid discharged from the hydraulic pump 30 flows to the hydraulic motor 40 a of the front transaxle apparatus 10 so as to idle the unloaded front wheels, and then flows to the hydraulic motor 40 b of the rear transaxle apparatus 20 so as to rotate the loaded rear wheels, too, whereby the vehicle can escape from mud smoothly with driving the rear wheels surely.
Alternatively, although not shown, in the control valve 85 a may be changed the connection form among the hydraulic hoses 81 c, 81 d, 81 e and 81 f. That is, the connection ports 83 c and 83 d may be connected to the hydraulic motor 40 b on the rear frame 21, and the connection ports 83 e and 83 f to the hydraulic motor 40 a on the front frame 11, thereby establishing the vehicle into a front-wheel drive mode, where the vehicle drives only the front wheel axles 12L and 12R and is excellent in steering performance.
Further alternatively, the connection ports 83 c and 83 d may be connected to each other through a hydraulic hose so as to bypass the hydraulic motor 40 a, or the connection ports 83 e and 83 f may be connected to each other through a hydraulic hose so as to bypass the hydraulic motor 40 b, so that the control valve 85 a is fixed to the first position without being switched to the second position, thereby making either a front-wheel drive vehicle or a rear-wheel drive vehicle.
Next, the fluid distributor 80 b shown in FIG. 11 fluidly connects both the hydraulic motors 40 a in parallel. This parallel connection style is especially applicable to a vehicle which turns with a rotary speed difference between front wheels and rear wheels.
Alternatively, although not shown, in the control valve 85 b may be changed the connection form among the hydraulic hoses 81 c, 81 d, 81 e and 81 f. That is, the connection ports 83 c and 83 d may be connected to the hydraulic motor 40 b on the rear frame 21, and the connection ports 83 e and 83 f to the hydraulic motor 40 a on the front frame 11, thereby establishing the vehicle into a front-wheel drive mode, where the vehicle drives only the front wheel axles 12L and 12R and is excellent in steering performance.
Next, description will be given of a four-wheel-drive articulate working vehicle according to a second embodiment of the present invention shown in FIGS. 12 to 22. FIGS. 12 and 13 show a working vehicle equipped at a front portion thereof with a mower device 3 serving as a working device. This vehicle has a front frame 11, which is longer than a rear frame 21 pivotally connected to the front frame 11. The front frame 11 is provided with a front transaxle apparatus 10 from which front wheel axles 12L and 12R (hereinafter, �a front wheel axle 12� is used as a generic name of the front wheel axles 12L and 12R) are extended in a transverse direction and fixed to respective front wheels 13. The rear frame 21 is provided with a rear transaxle apparatus 20 from which rear wheel axles 22L and 22R (hereinafter, �a rear wheel axle 22� is used as a generic name of the rear wheel axles 22L and 22R) are extended in a transverse direction and fixed to respected rear wheels 23.
A rear end portion of the front frame 11 is horizontally rotatably coupled to a front end portion of the rear frame 21 through a coupling part 50. The coupling part 50 constitutes a pivot for rotation of the frames 11 and 21. Thus, the working vehicle including the horizontally turnable front and rear frames 11 and 21 is bendable at the intermediate portion thereof, thereby being a so-called articulate vehicle. When the vehicle is not bent, the coupling part 50 is disposed at the lateral middle position of the vehicle behind the longitudinal middle position of the vehicle from which the front wheel axle 12 and the rear wheel axle 22 are equally distant. Therefore, the vehicle body is bendable at a rather rearward position than the longitudinal middle position.
A steering column 14, a steering wheel 4, and a foot pedal are arranged in a front portion of the front frame 11, and a seat 9 is disposed behind the steering column 14, thereby constituting a driver's unit 16 on the front frame 11. The mower device 3 is vertically movably provided in front of the front frame 11, that is, at a downwardly forward position from the driver's unit 16. The mower device 3 is driven by an engine 5.
The engine 5 covered with a bonnet 8 is disposed on the rear frame 21. The rear transaxle apparatus 20 is arranged under the engine 5. A hydraulic pump 230 is connected to a lateral inward side of the rear transaxle apparatus 20. A pump input pulley 292 is fixed onto a vertical pump shaft 231 projecting upward from the hydraulic pump 230. A hydraulic motor 240 disposed in the rear transaxle apparatus 20 and a hydraulic motor 40 in the front transaxle apparatus 10 are fluidly connected in series to the hydraulic pump 230 through a closed fluid circuit. These parts compose a hydrostatic transmission (HST).
In front of the pump shaft 231, the engine 5 has a downwardly vertical output shaft 93 fixedly provided thereon with a first engine output pulley 94 a and a second engine output pulley 94 b under the first engine output pulley 94 a. In front of the front frame 11, the mower device 3 serving as a working device is provided therein with mowing blades 17 and a substantially vertical drive shaft 112 for driving the mowing blades 17. The drive shaft 112 projects upward and is fixedly provided thereon with a mower input pulley 111.
Regarding the coupling part 50, a vertically cylindrical pivotal connector 28 is fixed on the laterally middle front end of the rear frame 21 and not-relatively rotatably supports a vertical pivot shaft 55 therethrough. A pivotal connecter 18 made of a U-shaped plate is fixed on the laterally middle rear end of the front frame 11 and rotatably connected to upper and lower portions of the pivot shaft 55 projecting from the pivotal connector 28. In this way, the pivotal connectors 18 and 28 and the pivot shaft 55 constitute the coupling part 50 pivotally connecting the front frame 11 to the rear frame 21 so that the front and rear frames 11 and 21 are horizontally rotatable relative to each other around the pivot shaft 55.
A lower end of the pivot shaft 55 is extended downward from the pivotal connector 18 so as to rotatably support a deceleration pulley set consisting of a first intermediate pulley 56 and a second intermediate pulley 57, which are integrally rotatable on the pivot shaft 55 through a bearing (not shown).
On the rear frame 21 side, a rear drive transmission belt 92 is interposed between the first engine output pulley 94 a and the pump input pulley 292 behind the pulley 94 a, and tensed by a first rear idle pulley 27, and a first working-device drive transmission belt 58 is interposed between the second engine output pulley 94 b and the first intermediate pulley 56, and tensed by a second rear idle pulley 29.
On the front frame 11 side, a second working-device drive transmission belt 59 is interposed between the second intermediate pulley 57 and the mower input pulley 111, and tensed by an idle pulley 98 rotatably provided on a vertical shaft 97 suspended from the front frame 11.
Due to this construction, engine output is transmitted to the pump input pulley 292 through the rear drive transmission belt 92 from the first engine output pulley 94 a so as to rotate the pump shaft 231, thereby driving the front and rear wheels 13 and 23. The engine output is also transmitted from the second engine output pulley 94 b to the mower input pulley 111 through the first belt 58, the first and second intermediate pulleys 56 and 57 and the second belt 59, thereby rotating the mowing blades 17 in the mower device 3.
The front transaxle apparatus 10 supporting the left and right front wheel axles 12R and 12L is disposed rather leftward than the lateral middle in the front frame 11 so that the right front wheel axle 12R is longer than the left front wheel axle 12L.
As shown in FIG. 13, a pair of left and right collars 99 a and 99 b are freely rotatably provided on the right front wheel axle 12R at a substantially laterally middle position of the front frame 11. The second working-device drive transmission belt 59 crosses the longer right front wheel axle 12R in contact with tops of the collars 99 a and 99 b. In this state, the collars 99 a and 99 b freely rotate, following the driving belt 59, in opposite directions on the axle 12R, thereby preventing the belt 59 from being frictionally damaged.
As shown in FIG. 13, while a horizontal stay 52 fixedly projects outward from an outer periphery of the pivotal connector 28 fixed to the rear frame 21, a motor control lever 65 is horizontally rotatably disposed above the front transaxle apparatus 10 fixed to the front frame 11. A rod 24 is pivotally interposed between the stay 52 and the motor control lever 65. Therefore, if the vehicle turns so as to change the angle between the front and rear frames 11 and 21, the rod 24 pivotally connected to the stay 52 pushes or pulls the motor control lever 65 so as to rotate the lever 65 in the longitudinal direction of the front frame 11. The motor control lever 65 is interlockingly connected to a movable swash plate 44 of the variable displacement hydraulic motor 40 disposed in the front transaxle apparatus 10.
In this way, the stay 52 fixed to the pivotal connector 28 in the coupling part 50, the rod 24 pivotally supported by the stay 52, and the motor control lever 65 compose a linkage for varying a relative velocity between the front wheel axle 12 and the rear wheel axle 22.
Description will now be given of means for turning of the four-wheel-drive articulate working vehicle according to the second embodiment. The vehicle is provided with an actuator (not shown) such as a hydraulic cylinder for turning the vehicle. The actuator bends the vehicle body with respect to the coupling part 50 as shown in FIG. 14, i.e., horizontally relatively rotates the front frame 11 and the rear frame 21 around the vertical axis (the pivot shaft 55) of the coupling part 50, thereby turning the vehicle. Thus, neither the direction of the front wheel axle 12 relative to the front frame 11 nor the direction of the rear wheel axle 22 relative to the rear frame 21 is changed while the vehicle is turning.
The above-mentioned linkage is moved according to this bending motion of the vehicle body (variation of the angle between the front frame 11 and the rear frame 21) for turning of the vehicle, thereby steplessly changing the relative velocity between the front wheel axle 12 and the rear wheel axle 22.
As shown in FIG. 14, a turning circle center 101 of the vehicle is an intersection point where an extended axial line of the front wheel axle 12 intersects an extended axial line of the rear wheel axle 22. Since a ratio between a distance Fr from the turning circle center 101 to a middle point of front wheel axle 12 and a distance Rr from the turning circle center 101 to a middle point of rear wheel axle 22 varies according to variation of the turning angle of the vehicle, a relative velocity between the front wheel axle 12 and the rear wheel axle 22 needs to vary steplessly so as to realize smooth turning of the vehicle without dragging any of the wheels 13 and 23.
In this embodiment, the distance from the coupling part 50 (pivot shaft 55) to the front wheel axle 12 is longer than the distance from the coupling part 50 (pivot shaft 55) to the rear wheel axle 22, so that the distance Fr is always shorter than the distance Rr.
The more sharply the vehicle turns (the larger the bending angle of the vehicle body becomes), the larger a ratio of the distance Rr to the distance Fr becomes. Therefore, the relative velocity between the front wheel axle 12 and the rear wheel axle 22 is set to vary according to variation of the ratio of distance Fr to Rr. The linkage including the rod 24 moves to change the motor control lever 65 angle according to variation of the bending angle of the vehicle, whereby a tilt angle of the movable swash plate 44 varies so as to change the relative velocity between the front wheel axle 12 and the rear wheel axle 22.
Due to the above structure, for example, the more sharply the vehicle turns, the more slowly the front wheel axle 12 rotates so that the front wheel axle 12 becomes slower than the rear wheel axle 22 so as to compensate for increase of the ratio of distance Rr to Fr, whereby the vehicle turns smoothly without drag of the wheels 13 or 23. Accordingly, the vehicle, when it is used as a riding lawn mower, prevents a lawn from being damaged by a dragged wheel. A concrete structure for turning of the vehicle will be discussed in later description of the front transaxle apparatus 10.
Next, description will be given of the front transaxle apparatus 10 and the rear transaxle apparatus 20. As shown in FIGS. 16, 17, and 18, an upper housing half 46 and a lower housing half 47 are vertically joined to each other so as to form one housing, which provides the external appearance of the front transaxle apparatus 10 and incorporates a fluid sump, the hydraulic motor 40 and others.
As shown in FIG. 16, the hollow interior of the housing is divided into a first chamber 10 a for incorporating a counter shaft 139 with a reduction-gear train 135 thereon, a differential gear unit 120 and the front wheel axles 12L and 12R and a second chamber 10 b for incorporating the hydraulic motor 40. Driving force of hydraulic motor 40 is transmitted to the differential gear unit 120 through the reduction-gear train 135.
As shown in FIG. 18, for arranging the hydraulic motor 40 in the second chamber 10 b, a platy center section 62 is fixed along an inside surface of the housing. To be concrete, a pair of vertical hollow dowel pins 85 a are fitted into opposite end portions of the center section 62 so as to temporarily engage the center section 62 with side walls of the upper housing half 46, and then, vertical bolts 85 pierce the center section 62 and the respective dowel pins 85 a and are screwed into the side walls of the upper housing half 46, thereby tightly fixing the center section 62 to the upper housing half 46. At this time, a vertical motor mounting surface 63 m formed on the center section 62 comes to coincide at the center point thereof with the joint surface between upper and lower housing halves 46 and 47. Further, a pin 87 is planted into a bottom portion of the center section 62 along the middle line of the center section 62 between the fitting bolts 85. When the lower housing half 47 is joined with the upper housing half 46, the pin 87 projecting from the bottom of the center section 62 comes to fit into the bottom of lower housing half 47. Therefore, even when the center section 62 receives counter hydraulic pressure from the hydraulic motor 40, the center section 62 is not tilted or brought down, thereby minimizing oil leak from the center section 62. Therefore, a designed volumetric efficiency of the hydraulic motor 40 or the HST is maintained.
The hydraulic motor 40 is integrally disposed within the front transaxle apparatus 10. On a vertical portion of the center section 62 is formed the vertical motor mounting surface 63 m on which a cylinder block 43 is rotatably and slidably fitted. A plurality of pistons 42 are reciprocally movably fitted through respective biasing springs into a plurality of cylinder bores in the cylinder block 43. A thrust bearing 44 a of a movable swash plate 44 abuts against heads of the pistons 42. A retainer 44 b is fixedly sandwiched between the upper and lower housing halves 46 and 47 so as to slidably fit the movable swash plate 44. The movable swash plate 44 together with the thrust bearing 44 a and the retainer 44 b are penetrated by a hole through which a motor shaft 41 is allowed to pass freely.
The motor shaft 41 has a horizontal axis located on the joint surface between the upper and lower housing halves 46 and 47. The motor shaft 41 axially passes through the cylinder block 43 and is not-relatively rotatably fitted with the cylinder block 43. The motor shaft 41 is rotatably fitted at one end thereof into center section 62. The motor shaft 41 is extended from the cylinder block 62 at the other end thereof through a sealed bearing 45 sandwiched between the housing halves 46 and 47 so as to serve as an output shaft of the hydraulic motor 40 for outputting rotary force to the differential gear unit 120.
In this way, the axial piston type variable displacement hydraulic motor 40 is constructed in the front transaxle apparatus 10.
As shown in FIGS. 17 and 19, the motor control lever 65 is connected to the movable swash plate 44 so as to vary rotary speed of the front wheel axles 12L and 12R. Therefore, the motor control lever 65 is rotated to tilt the movable swash plate 44. The motor control lever 65 is fixed at a basal portion thereof to an upper end of a vertical lever shaft 66 rotatably supported by an upper wall of the upper housing half 46. The lever shaft 66 is extended downward and rotatably fitted at the lower end thereof in the center section 62.
A substantially horizontal plate 71 is disposed above the hydraulic motor 40 and interposed between the lever shaft 66 and the movable swash plate 44. The plate 71 is provided with a hole 71 a toward the lever shaft 66, and with a hole 71 b toward the movable swash plate 44. The lever shaft 66 is cranked so as to form a crank pin portion 66 b, which is passed through the hole 71 a in contact with an edge of the hole 71 a. The hole 71 a is elongated perpendicularly to the motor shaft 41 so that the crank pin portion 66 b is movable therein according to rotation of the lever shaft 66. An upward projection 72 is fixed on the top of the swash plate 44 and engaged into the hole 71 b of the plate 71. A hole 65 b in a tip of the motor control lever 65, as shown in FIG. 17, is used for pivotally connecting the lever 65 to the rod 24.
While the vehicle is going straight, as shown in FIGS. 17 and 18, the crank pin portion 66 b of the lever shaft 66 is disposed in the middle of the hole 71 a so as to hold the plate 71 at the most distant position from the lever shaft 66, thereby holding the tilt angle of movable swash plate 44 (accurately, this is an angle of the surface of the movable swash plate 44 abutting against the pistons 42 from a vertical line perpendicular to the motor shaft 41) at a minimum first degree.
As the vehicle turns, the above-mentioned linkage including the rod 24 automatically moves to rotate the motor control lever 65 and the lever shaft 66, so that the crank pin portion 66 b in the hole 71 a moves to one end of the hole 71 a so as to pull the plate 71 toward the lever shaft 66, thereby moving the projection 72 of the movable swash plate 44 to a position drawn in phantom lines in FIG. 17, and setting the tilt angle of movable swash plate 44 to a second degree which is larger than the first degree.
Whether the motor control lever 65 is rotated back or forth from its initial position (for straight traveling of the vehicle), i.e., whether the vehicle turns left or right, the plate 71 moves toward the lever shaft 66 so as to increase the tilt angle of the movable swash plate 44 at the same rate.
Increasing the tilt angle of movable swash plate 44 causes increasing the stroke of the pistons 42 in the cylinder block 43, i.e., increasing the relative capacity of the hydraulic motor 40 to the hydraulic pump 230, thereby decelerating the front wheel axle 12. In the vehicle having the pivot from which a distance to the front wheel axle 12 is larger than the distance from the pivot to the rear wheel axle 22, the deceleration of the front wheel axle 12 results in reduction of the relative velocity of the front wheel axle 12 to the rear wheel axle 22 so as to compensate for increase of the above-mentioned ratio of distance Rr to Fr according to increase of the turning angle of the vehicle (the angle between the front wheel axle 12 and the rear wheel axle 22), whereby the vehicle turns smoothly without dragging any of the wheels 13 and 23.
Alternatively, an arrangement for interlocking connection of the movable swash plate 44 to the pivot for bending a body of an articulate vehicle may be modified so that the stroke of pistons 42, i.e., the capacity of the hydraulic motor 40 reduces so as to increase the rotary speed of the front wheel axle 12 supported by the front transaxle apparatus 10. This modified arrangement is available for ensuring smooth turning of a four-wheel-drive articulate vehicle in which the distance from the pivot to the front wheel axle 12 is smaller than the distance from the same pivot to an axle of rear wheels. In this way, by using the front transaxle apparatus 10 having the variable displacement hydraulic motor 40, any four-wheel-drive articulate vehicle is provided with the variable relative velocity between front wheels and rear wheels so as to ensure smooth turning.
As shown in FIG. 18, a pair of first and second kidney ports 62 a and 62 b are formed in the vertical portion of the center section 62 so as to be open in the motor mounting surface 63 m. As shown in FIG. 16, a pair of horizontal port members 54 a and 54 b are fitted into the center section 62 and form therein with a horizontal first fluid passage 53 a connected to the first kidney port 62 a and a horizontal second fluid passage 53 b connected to the second kidney port 62 b, respectively. The port members 54 a and 54 b project outward from the housing so as to connect the respective fluid passages 53 a and 53 b to respective hydraulic fluid pipes 81 a and 81 b (see FIG. 15), thereby fluidly connecting the hydraulic motor 40 to the hydraulic pump 230 and the hydraulic motor 240 through the pipes 81 a and 81 b. The housing is provided therein with a sump of lubricating oil also serving as hydraulic oil for the HST. As shown in FIG. 17, a port 46 a is formed in an upper portion of the upper housing half 46 so as to bring the oil sump into communication with a later-discussed external reservoir tank 39 (see FIG. 22).
As shown in FIGS. 16 and 17, a drive output gear 131 is spline-fitted onto an end of the motor shaft 41 opposite to the center section 62 so as to be rotated integrally with the motor shaft 41. The drive output gear 131 is integrally formed at an end thereof opposite to the hydraulic motor 40 into a brake rotor 133 which is diametrically larger than the drive output gear 131. One brake pad 134 is disposed between a brake cam 132 and the brake rotor 133, and another brake pad 134 a between the brake rotor 133 and a wall of the housing (the housing half 46 or 47) so that the brake cam 132 is actuated to sandwich the brake rotor 133 between the brake pads 134 and 134 a so as to brake the rotating motor shaft 41.
A counter shaft 139 is arranged parallel to the motor shaft 41, an axially long small-diameter gear 137 is loosely fitted on the counter shaft 139, and a large-diameter gear 136 is not-rotatably relatively fitted onto a toothed side portion of the small diameter gear 137, thereby forming the reduction-gear train 135.
Regarding the reduction-gear train 135, while the large-diameter gear 136 engages with the drive output gear 131, the small-diameter gear 137 engages with a bull gear 121 of the differential gear unit 120, thereby transmitting driving force of the motor shaft 41 to the differential gear unit 120 through the reduction-gear train 135.
The differential gear unit 120 comprises the bull gear 121, a pinion 123 rotatably provided on a pinion shaft 122 supported in the bull gear 121, and a pair of side gears 124 which are fixed to the respective front wheel axles 12L and 12R and laterally engaged with the pinion 123. The front wheel axles 12L and 12R are relatively rotatably and axially inserted at proximal ends thereof into the bull gear 121. In the differential gear unit 120 having such a construction, the bull gear 121 receives the driving force from the motor shaft 41 through the reduction-gear train 135 and transmits it to the front wheel axles 12L and 12R through the pinion 123 and the side gears 124.
The differential gear unit 120 is provided with a differential-lock device 125 for locking the right and left front wheel axles 12L and 12R with each other. If the vehicle is provided with an operation lever interlocking with the differential-lock device 125, and any of the running wheels is mired, the operation lever is operated to actuate the differential-lock device 125 so as to cancel the differential rotation of the front wheel axles 12L and 12R, thereby letting the stuck vehicle escape.
As shown in FIGS. 16 and 17, an end of the motor shaft 41 opposite to the cylinder block 43 is extended outward from the housing so as to be fixedly provided thereon with a cooling fan 191 for cooling fluid collected in the front transaxle apparatus 10.
As shown in FIG. 15, the hydraulic motor 40 for driving the front wheel axles 12L and 12R incorporated in the front transaxle apparatus 10 is fluidly connected through the pipes 81 a and 81 b to the hydraulic motor 240 for driving the rear wheel axle 22L and 22R incorporated in the rear transaxle apparatus 20.
Description will now be given of the rear transaxle apparatus 20. As shown in FIGS. 20 and 21, the rear transaxle apparatus 20 is formed substantially similarly with the front transaxle apparatus 10. A housing of the rear transaxle apparatus 20 comprises a housing formed by an upper housing half 246 and a lower housing half 247 vertically separably joined to each other so as to form a hollow interior into which the hydraulic motor 240 and others are incorporated. As shown in FIG. 21, a port 246 a is formed in the upper portion of the upper housing half 246 so as to bring an oil sump in the housing into communication with the later-discussed external reservoir tank 39 (see FIG. 22).
The housing forms bearing portions for a later-discussed motor shaft 241 along the joint surface thereof between the upper and lower housing halves 246 and 247, thereby arranging an axis of the motor shaft 241 on the joint surface between the housing halves 246 and 247. In this embodiment, the rear wheel axles 22L and 22R are disposed in front of the motor shaft 241, differentially connected at proximal ends thereof to each other through a differential gear unit 220, and extended laterally outward from the respective left and right outside walls of the housing.
As shown in FIG. 20, the interior space of rear transaxle apparatus 20 is divided into a first chamber 20 a and a second chamber 20 b. A counter shaft 239 with gears of a reduction-gear train 235 thereon, the differential gear unit 220 and the rear wheel axles 22L and 22R are incorporated in the first chamber 20 a. The hydraulic motor 240 is incorporated in the second chamber 20 b. Driving force of the hydraulic motor 240 is transmitted to the differential gear unit 220 through the reduction-gear train 235. In this way, the rear transaxle apparatus 20 is substantially similar with the front transaxle apparatus 10, so that the housing formed of the upper and lower housing halves 46 and 47, major parts of the hydraulic motor 40, the gears and counter shaft 139 of the reduction-gear train 135, the differential gear unit 120, and the axles 12L and 12R, which are used for the front transaxle apparatus 10, may be also used for the rear transaxle apparatus 20 so as to serve as the housing formed of the upper and lower housing halves 246 and 247, the major parts of the hydraulic motor 240, the gears and counter shafts 239 of the reduction-gear train 235, the differential gear unit 220, and the axles 22L and 22R. Exclusive parts for the rear transaxle apparatus 20 are a fixed swash plate 144, which is made to be exchangeable for the movable swash plate 44, and a sealing cap which closes an opening in the upper portion of the housing so as to replace the lever shaft 66. Therefore, such common parts for the front and rear transaxle apparatuses 10 and 20 facilitate for economic product of the vehicle and for their control in stock.
The rear transaxle apparatus 20 integrally includes the hydraulic motor 240 arranged in the second chamber 20 b. In the hydraulic motor 240, a cylinder block 143 is rotatable and slidably disposed on a motor mounting surface formed on a vertical portion of the center section 162. Pistons 142 are reciprocally movably fitted through respective biasing springs into a plurality of cylinder bores in the cylinder block 143. A thrust bearing 144 a of the fixed swash plate 144 abuts against heads of the pistons 142. An opening 144 b is provided at the center of the fixed swash plate 144 so as to allow a motor shaft 241 to pass therethrough. The fixed swash plate 144 is fixedly sandwiched between the upper housing half 246 and the lower housing half 247.
As shown in FIGS. 20 and 21, a pair of first and second kidney ports 162 a and 162 b are formed in the vertical portion of the center section 162 so as to be open in the motor mounting surface. A pair of horizontal port members 154 a and 154 b are fitted into the center section 162 and form therein with a horizontal first fluid passage 153 a connected to the first kidney port 162 a and a horizontal second fluid passage 153 b connected to the second kidney port 162 b, respectively. The port members 154 a and 154 b project outward from the housing so as to be connected to the respective fluid passage connectors 271 and 272.
The motor shaft 241 has a horizontal axis located on the joint surface between the upper and lower housing halves 246 and 247. The motor shaft 241 axially passes through the cylinder block 143 and is not-relatively rotatably engaged with the cylinder block 143. The motor shaft 241 is rotatably fitted at one end thereof into the center section 162. The motor shaft 241 is extended at the other end thereof from the cylinder block 162 through a sealed bearing sandwiched between the housing halves 246 and 247 so as to serve as an output shaft of the hydraulic motor 240 for outputting rotary force to the differential gear unit 220. In this way, the axial piston type fixed displacement hydraulic motor 240 is constructed in the rear transaxle apparatus 20.
As shown in FIGS. 20 and 21, the motor shaft 241 projects outward from the housing opposite to the center section 162 so as to be fixedly provided thereon with a cooling fan 291 for cooling oil collected in the rear transaxle apparatus 20. In the second chamber 20 b of the housing, a drive output gear 231 is spline-fitted onto the motor shaft 241 so as to be rotated integrally with the motor shaft 241. A side portion of the drive output gear 231 opposite to the hydraulic motor 240 is integrally formed into a brake rotor 233 which is diametrically larger than the drive output gear 231. One brake pad 234 is disposed between a brake cam 232 and the brake rotor 233, and another brake pad 234 a between the brake rotor 233 and a wall of the housing (the housing half 246 or 247) so that the brake cam 232 is actuated to sandwich the brake rotor 233 between the brake pads 234 and 234 a so as to brake the rotating motor shaft 241.
In this embodiment, as mentioned above, a pair of brake devices including the brake rotors 133 and 233 are provided in the respective transaxle apparatuses 10 and 20, although it may be sufficient even if only one of the transaxle apparatuses 10 and 20 is provided therein with the brake device. The pair of brake devices is available for effective braking, namely, one brake device is for braking the running vehicle, and the other for a parking brake. Due to this structure, a mechanical link connecting one brake device to a normal brake pedal and a mechanical link connecting the other brake device to a parking brake lever are distributed back and forth in the vehicle so as to simplify the braking mechanism for the vehicle. Alternatively, both the front and rear brake devices may be connected to the normal brake pedal for braking the running vehicle so as to be actuated for braking simultaneously, thereby enhancing the braking effect.
A counter shaft 239 is arranged parallel to the motor shaft 241, an axially long small-diameter gear 217 is loosely fitted on the counter shaft 239, and a large-diameter gear 216 is not-relatively rotatably fitted on a tooth side of the small-diameter gear 217, thereby constituting a reduction-gear train 215. Regarding the reduction-gear train 215, the large-diameter gear 236 engages with the drive output gear 256, and the small-diameter gear 237 engages with a bull gear 221 of a differential gear unit 220, thereby transmitting the driving force from the motor shaft 241 to the differential gear unit 220 through the reduction-gear train 235.
The differential gear unit 220 comprises the bull gear 221, a pinion 223 rotatably provided on a pinion shaft 222 supported in the bull gear 221, and left and right side gears 224 fixed to the respective rear wheel axles 22L and 22R and engaged with the pinion 223. The rear wheel axles 22L and 22R are relatively rotatably and axially inserted at proximal ends thereof into the bull gear 221. In the differential gear unit 220 having such a construction, the bull gear 221 receives the driving force of the motor shaft 241 through the reduction-gear train 215 and transmits it to the rear wheel axles 22L and 22R through the pinion 223 and the side gears 224. In addition, the differential gear unit 220 is provided with a differential-lock device 225 similar with the differential-lock device 125 for the differential gear unit 120 so that the rear wheel axles 22L and 22R may be locked together at need.
Description will now be given of hydraulic pump 230 in accordance with FIGS. 20 and 21. A horizontally platy center section 260 is connected to the port members 154 a and 154 b projecting outward from the housing of rear transaxle apparatus 20 through fluid passage connectors 271 and 272. The center section 260 is also connected at the bottom surface thereof to the housing bottom of the rear transaxle apparatus 20 through a lower stay 255 b with bolts below the fluid passage connectors 271 and 272. A pump housing 250 is mounted upright on the upper surface of the center section 260 and connected to the housing of the rear transaxle apparatus 20 through an upper stay 255 a with bolts above the fluid passage connectors 271 and 272. Upper and lower stays 255 a and 255 b cover fluid passage connectors 271 ad 272 from the above and below.
In the pump housing 250, a cylinder block 333 is slidably rotatably mounted upright on the horizontal upper surface of the center section 260. The center section 260 is bored with a pair of kidney ports 361 a and 361 b downward from the upper surface thereof so as to be fluidly connected to cylinder bores in the cylinder block 333. Pistons 332 are reciprocally movably fitted through respective biasing springs into the cylinder bores in the cylinder block 333. A movable swash plate 334 is disposed above the cylinder block 333 so that a thrust bearing 334 a of the movable swash plate 334 abuts against heads of the pistons 332.
The vertical pump shaft 231 axially penetrates the cylinder block 333 and is not-relatively rotatably fitted to the cylinder block 333, thereby constituting the axial piston type hydraulic pump 230. The pump shaft 231 is relatively rotatably fitted at the bottom end thereof into the center section 260. The pump shaft 231 projecting upward from the cylinder block 333 freely passes through a central opening 334 b of the movable swash plate 334. Further, the pump shaft 231 is journalled by the top portion of the pump housing 250 through a bearing, and projects upwardly outward from the top of the pump housing 250 so as to be spline-fittingly provided thereon with a pump input pulley 292, thereby serving as an input shaft of the HST for receiving output power from the engine 5. A cooling fan 281 is fixed onto the pump shaft 231 between the pump input pulley 292 and the top end of the pump housing 250 so as to cool the pump housing 250 and the hydraulic pump 230 in the pump housing 250.
A motor control shaft 337 is journalled by the pump housing 250. A pump control arm 338 is fixed onto the pump control shaft 337 in the pump housing 250 and engages with a side portion of the movable swash plate 334. The pump control shaft 337 projects outward from the pump housing 250 so as to be linked to a traveling speed control operation device (not shown) such as a lever or a pedal disposed adjacent to a driver's seat on the vehicle. Due to this construction, the traveling control operation device is operated so as to rotate the pump control shaft 337, thereby changing the tilt angle of the movable swash plate 334 for controlling the direction and amount of oil discharged from the hydraulic pump 230 so as to determine the forward or backward traveling direction and speed of the traveling vehicle.
A neutral-returning spring 339 is coiled around the motor control shaft 337 so as automatically return the movable swash plate 334, when it is released from operational force, to its neutral position. Both ends of the neutral-returning spring 339 are twisted to cross each other and extend parallel in the same direction so as to nip a movable pin 341 and a fixed pin 342. The movable pin 341 is fixed to the motor control arm 338 so as to move together with the movable swash plate 334. The fixed pin 342 is screwed into a sidewall of the pump housing 250. A portion of the fixed pin 342 nipped by the spring 339 is disposed eccentrically from the other portion of the fixed pin 342 screwed into the sidewall of the pump housing 250. By rotating the screwed portion of the fixed pin 342 from the outside of the pump housing 250, the portion of the fixed pin 342 nipped by the spring 339 is revolved around the screwed portion thereof, so as to adjust the relative location of the motor control arm 338 and shaft 337 to the movable swash plate 334 in its neutral position for stopping oil discharged from the hydraulic pump 230, thereby absorbing the error of the traveling speed control operation device in location relative to the movable swash plate 334. Incidentally, in this embodiment, the mechanism for neutral-returning and neutral-adjusting the movable swash plate 334, such as the neutral-returning spring 339 and the pins 341 and 342, is provided to a portion of the control shaft 337 in the pump housing 250. Alternatively, such mechanism may be provided to the outer portion of the motor control shaft 337 out of the pump housing 250.
A pair of fluid passages 372 and 371 are bored in the center section 260 in the longitudinal direction of the rear frame 21 so as to be directly connected to the respective kidney ports 361 a and 361 b, and plugged at outer open ends thereof on front and rear sides of the center section 260, respectively. A pair of fluid passage 83 a and 83 b are bored in the center section 260 in the lateral direction of the rear frame 21 so as to perpendicularly cross the respective fluid passages 372 and 371, thereby being connected to the respective kidney ports 361 a and 361 b. The fluid passages 83 a and 83 b are connected at end portions thereof opposite to the hydraulic motor 240 through the respective check valves 73 to a charge fluid passage 373 bored in the center section 260 in parallel to the fluid passages 371 and 372. The charge fluid passage 373 is open outward from the center section 260 so as to receive oil supply for the HST. The check valves 73 allow only flow of oil from the charge fluid passage 373 to the respective fluid passages 83 a and 83 b. However, the check valves 73 are provided with respective pushpins 73 a projecting outward from the center section 260. Each check valve 73 is forcibly opened to drain oil from the closed circuit of the HST by pressing the corresponding pushpin 73 a into the center section 260. Both the pushpins 73 a may be simultaneously pushed in so as to open both the check valves 73.
A fluid passage 271 a penetrates the fluid passage connector 271 so as to be coaxially and continuously disposed between the fluid passage 153 a in the port member 154 b and the fluid passage 83 a in the center section 260, thereby connecting the kidney port 361 a of the hydraulic pump 230 to the kidney port 161 b of the hydraulic motor 240. On the other hand, the fluid passage connector 272 is formed therein with fluid passages 272 a and 272 b, which are separate from each other. The fluid passage 272 a is coaxially connected to the fluid passage 153 a in the port member 154 a, and the fluid passage 272 b to the fluid passage 83 b in the center section 260. The fluid passages 272 a and 272 b are bent at right angles and open outward at a front surface of the fluid passage connector 272 so as to serve as respective ports 283 a and 283 b. The ports 283 a and 283 b are connected to the above-mentioned fluid passages 53 a and 53 b of the hydraulic motor 40 through the hydraulic fluid pipes 81 a and 81 b, thereby forming a closed circuit of the HST, where the hydraulic motors 20 and 240 are fluidly connected in series to the hydraulic pump 230.
The HST circuit of the four-wheel-drive articulate working vehicle according to the foregoing embodiment will be now described in accordance with FIG. 22 and others.
A pair of tubes, such as rubber hoses, made of flexible and considerably pressure-proof material are preferably used for the pair of hydraulic fluid pipes 81 a and 81 b (see FIG. 15) interposed between the front transaxle apparatus 10 and the rear transaxle apparatus 20 (i.e., the fluid passage connector 272). Alternatively, if oil-cooling efficiency is taken into account, high-heat-conductive metallic tubes may be appreciated. In this regard, preferably, a pair of high-heat-conductive rigid tubes are extended forward from the hydraulic passage connector 270, another pair of them backward from the front transaxle apparatus 10, and a pair of soft or elastic joint tubes are disposed in the vicinity of the coupling part 50 so as to connect the pair of tubes from the hydraulic passage connector 270 to the pair of tubes from the front transaxle apparatus 10. If such metallic tubes are used, the tubes may be preferably provided on the outer periphery thereof with radiating fins so as to enhance the effect of cooling hydraulic oil. In this way, the hydraulic fluid pipes 81 a and 81 b shown in FIG. 15 may be provided only for the connecting ports 283 a and 283 b of the fluid passage connector 272 to the port members 54 a and 54 b of the front transaxle apparatus 10, regardless of their material, shape, and flexibility.
As shown in FIG. 22, the hydraulic fluid pipes 81 a and 81 b pass through a switching valve 26 on the front frame 11 . A drive mode switching lever 25 is operated so as to switch the switching valve 26 between two position: one position for supplying hydraulic oil from the hydraulic pump 230 to the hydraulic motor 40 in the front transaxle apparatus 10 as well as the hydraulic motor 240 in the rear transaxle apparatus 20; and the other position for making a short cut between the hydraulic pump 230 and the hydraulic motor 240 bypassing the hydraulic motor 40. Due to this construction, the articulate working vehicle according to this embodiment travels in either a four-wheel drive mode or a two-wheel drive mode where only rear wheels 23 drive.
It is assumed that the vehicle is set to travel either forward or backward so as to make the hydraulic pump 230 discharge oil to the fluid passage 83 b through the kidney port 361 b. If the switching valve 26 is opened, this discharged oil is led into the fluid passage 53 a in the front transaxle apparatus 10 through the fluid passage 272 b and port 283 b in the fluid passage connector 272 and the pipe 81 a. This oil is supplied to the hydraulic motor 40 through the kidney port 62 a so as to rotate the motor shaft 41, thereby driving the front wheel axle 12. The hydraulic motor 40 discharges oil to the fluid passage 53 b through the kidney port 62 b. Then, the oil is led to the fluid passage 153 b in the rear transaxle apparatus 20 through the pipe 81 b and the port 283 a and passage 272 a in the fluid passage connector 272. This oil is supplied to the hydraulic motor 240 through the kidney port 161 a so as to rotate the motor shaft 241, thereby driving the rear wheel axle 22. The hydraulic motor 240 discharges oil to the fluid passage 153 b through the kidney port 161 b. This oil is led into the fluid passage 83 a in the center section 260 through the fluid passage 271 a in the fluid passage connector 271, and returned to the hydraulic motor 230 through the kidney port 361 a. In this way, the HST according to this embodiment, hydraulic oil discharged from the hydraulic pump 230 flows the hydraulic motors 40 and 240 in tandem. If the set traveling direction of the vehicle is changed forward or backward, the flow of oil is reversed.
To the external reservoir tank 39 are extended an oil tube 33 from the port 46 a formed in the housing of the front transaxle apparatus 10, and an oil tube 34 from the port 146 a formed in the housing of the rear transaxle apparatus 20, thereby bringing oil in the front and rear transaxle apparatuses 10 and 20 into communication with the external reservoir tank 39. The reservoir tank 39 absorbs oil in the housings of transaxle apparatuses 10 and 20 when the oil is heated and expanded by operating the hydraulic motors 40 and 240, and feeds oil into the housings of transaxle apparatuses 10 and 20. Oil in the reservoir tank 39 is led into the charge fluid passage 373 in the center section 260 of the hydraulic pump 230 through an oil filter 31 and a hydraulic oil tube 35, and supplied as hydraulic oil into the closed circuit of the HST through the check valves 73.
The foregoing HST circuit, which connects the hydraulic motors 40 and 240 in series to the hydraulic pump 230, enables the four-wheel-drive articulate vehicle to escape miring even if the vehicle has neither differential-lock device 125 nor 225 for the front and rear differential gear units 120 and 220, thereby having an advantage in its suitability for an economical type of the four-wheel-drive articulate vehicle. It is assumed that one of the front wheels 13 is mired while differential driving of the front wheel axles 12L and 12R is kept. In the state where hydraulic oil from the hydraulic pump 230 flows to the hydraulic motor 240 for driving the rear wheel axles 22L and 22R through the hydraulic motor 40 for driving the front wheel axles 12L and 12R, the mired front wheel 13 idles so as to reduce torque required by the hydraulic motor 40 for driving the other front wheel 13, thereby enhancing the output force of the hydraulic motor 240 for driving the rear wheels 23. Consequently, the vehicle smoothly escapes with the driving rear wheels 23.
Description will now be given of another four-wheel-drive articulate working vehicle shown in FIGS. 23 to 26 according to a third embodiment of the present invention, which includes the front and rear frames 11 and 21 having different lengths similar with the second embodiment. According to the third embodiment, a front transaxle apparatus 100 supported by the front frame 11 is provided therein with a fixed displacement hydraulic motor 240, and a rear transaxle apparatus 200 supported by the rear frame 21 with a variable displacement hydraulic motor 40. Therefore, the transaxle apparatus 20 having the fixed displacement hydraulic motor 240, which serves as a front transaxle apparatus in the second embodiment, may be diverted to the front transaxle apparatus 100 of the third embodiment, and the transaxle apparatus 10 having the variable displacement hydraulic motor 40, which serves as a rear transaxle apparatus in the second embodiment, may be diverted to the rear transaxle apparatus 200 of the third embodiment. Referring to FIGS. 23 to 26, reference numerals designate respective parts in the front and rear transaxle apparatuses 100 and 200 on the assumption that the front and rear transaxle apparatuses 10 and 20 are exchanged for each other so as to serve as the rear and front transaxle apparatuses 200 and 100, respectively, with the exception that reference numerals 12L and 12R designate front wheel axles of the front transaxle apparatus 100, and reference numerals 22L and 22R designate rear wheel axles of the rear transaxle apparatus 200.
In the third embodiment, as shown in FIGS. 23 and 24, the coupling part 50 is provided with a stay 52 a fixed to the pivotal connector 18 on the front frame 11 side, a link rod 24 a is extended backward from a tip of the stay 52 a, and connected to the motor control lever 65 of the rear transaxle apparatus 200, thereby being connected the movable swash plate 44 of the variable displacement hydraulic motor 40 in the rear transaxle apparatus 200. Namely, corresponding to the bending angle of the vehicle body, the rod 24 a is moved so as to steplessly change the tilt angle of the movable swash plate 44 of the variable displacement hydraulic motor 40 in the rear transaxle apparatus 200, thereby changing the relative velocity between the front wheel axle 12 (axles 12L and 12R) and the rear wheel axle 22 (axles 22L and 22R).
However, in the third embodiment, since the variable displacement transaxle apparatus 40 is provided in the rear transaxle apparatus 200 on the rear frame 21 which is shorter than the front frame 11, the capacity of the hydraulic motor 40 should be reduced so that the relative velocity of the rear wheel axle 22 to the front wheel axle 12 may increase so as to compensate for increase of the above-mentioned ratio of distance Rr/Fr according to increase of the bending angle of the vehicle body, corresponding to movement of the turning circle center 101 of the vehicle during turning of the vehicle. Therefore, in the rear transaxle apparatus 200 of this embodiment, the linkage between the lever 65 and the movable swash plate 44 is modified so that the tilt angle of the movable swash plate 44 may be reduced according to increase of the bending angle of the vehicle body, thereby ensuring smooth turning of the vehicle without dragging any of the wheels 13 and 23.
Moreover, as shown in FIG. 25, in the HST circuit of this embodiment, the hydraulic pump 230 driven by the engine 5 supplies hydraulic fluid to the fixed displacement hydraulic motor 240 in the front transaxle apparatus 100 through the pipe 81 a, and then supplies it to the variable displacement hydraulic motor 40 in the rear transaxle apparatus 200 through the pipe 81 b. Alternatively, the oil-flow may be opposite. The oil-flow direction in the HST circuit is reversible for selecting the forward or backward traveling direction of the vehicle. The vehicle of the third embodiment having the HST circuit, where the hydraulic motor 240 in the front transaxle apparatus 100 and the hydraulic motor 40 in the rear transaxle apparatus 200 are fluidly connected in series to the hydraulic pump 230, is advantageous in escaping miring, similarly with the vehicle of the second embodiment.
Alternatively, either the front transaxle apparatus 10 of the second embodiment or the rear transaxle apparatus 200 of the third embodiment may be provided therein with a modified mechanism for changing the tilt angle of the movable swash plate 44 of the variable displacement hydraulic motor 40 as shown in FIG. 26. In this mechanism, a horizontally axial lever shaft 660 linked with the movable swash plate 44 through an arm 661 is supported by the housing. The motor control lever 65 is fixed onto an outer end of the lever shaft 660 projecting outward from the housing. Therefore, the motor control lever 65 rotates vertically. A mechanical link may be interlockingly connected to the steering wheel 4 so as to operate this lever 65. In this case, since the link is pushed and pulled in a substantially horizontal direction perpendicular to the vertical rotational direction of the lever 65, a bell crank is required for converting the operational direction of the link.
Alternatively, this vertically rotatable lever 65 may be connected to an electric/hydraulic actuator which is telescoped according to detection of a rotational degree of the steering wheel 4 or a relative angle of the front and rear frames 11 and 21. Corresponding to an initial position of the electric/hydraulic actuator, an initial tilt position of the movable swash plate 44 is decided, and a tilt angle of the movable swash plate 44 is changed according to the operation of the electric/hydraulic actuator.
Alternatively, as shown in FIG. 27, in the front transaxle apparatus 10 according to the second embodiment, a hydraulic differential unit replacing the above-mentioned mechanical differential gear unit 120 may be constructed such that a pair of variable displacement hydraulic motors 40L and 40R are drivingly connected to the respective front wheel axles 12L and 12R, and fluidly connected to each other. In this case, the movable swash plates 44 of the hydraulic motors 40L and 40R are mechanically connected mutually and then connected to the steering wheel 4 in the above-mentioned way. Similarly, in the rear transaxle apparatus 20 according to the second embodiment, a hydraulic differential unit replacing the above-mentioned mechanical differential gear unit 220 may be constructed such that a pair of fixed displacement hydraulic motors 240L and 240R are drivingly connected to the respective rear wheel axles 22L and 22R, and fluidly connected to each other.
Such hydraulic differential units replacing the mechanical differential gear units, each of which is provided with the pair of hydraulic motors for driving the respective left and right axles, may be also applicable to the third embodiment shown in FIGS. 23 to 25. In this regard, the front transaxle apparatus 100 is provided with a pair of fixed displacement hydraulic motors 240 for driving the respective front wheel axles 12L and 12R, and the rear transaxle apparatus 200 with a pair of variable displacement hydraulic motors 40 for driving the respective rear wheel axles 22L and 22R. Accordingly, the interchangeability between the front and rear transaxle apparatuses is ensured even if they are provided with the hydraulic differential units. Alternatively, one of the front and rear transaxle apparatuses may be provided with a mechanical differential gear unit combined with a single hydraulic motors, and the other with a hydraulic differential unit having a pair of hydraulic motors.
Further alternatively, both the front and rear transaxle apparatuses may be provided with variable displacement hydraulic motors, if such a construction is desirable for improving turning performance of the vehicle. In this regard, each transaxle apparatus may be selectively provided with either a mechanical differential gear unit combined with a single variable displacement hydraulic motor or a hydraulic differential unit having a pair of variable displacement hydraulic motors.
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