Source: https://patents.google.com/patent/CN203756329U/en
Timestamp: 2020-07-09 09:29:02
Document Index: 304697507

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CN203756329U - Double-ratio transmission assembly for variable-speed hybrid electric supercharger assembly - Google Patents
Double-ratio transmission assembly for variable-speed hybrid electric supercharger assembly Download PDF
CN203756329U
CN203756329U CN201420192254.3U CN201420192254U CN203756329U CN 203756329 U CN203756329 U CN 203756329U CN 201420192254 U CN201420192254 U CN 201420192254U CN 203756329 U CN203756329 U CN 203756329U
CN201420192254.3U
R·P·本杰
2013-03-15 Priority to US201361786449P priority Critical
2013-03-15 Priority to US61/786,449 priority
2014-03-14 Application filed by 伊顿公司 filed Critical 伊顿公司
2014-08-06 Publication of CN203756329U publication Critical patent/CN203756329U/en
The utility model provides an engine assembly, comprising an electric motor, a first clutch and a second gear set, wherein the electric motor is provided with an electric motor drive shaft, the first clutch is configured to apply a torque to the internal combustion engine of the engine assembly through a first gear set, and the second gear set is configured to apply the torque to the supercharger of the engine assembly through a second gear set. The utility model further provides a double-ratio transmission assembly, comprising a first clutch and a second clutch, wherein the first clutch is configured to apply the torque to the internal combustion engine from the electric motor through the first gear set, and the second clutch is configured to apply the torque to the supercharger from the electric motor through the second gear set.
For two transmitting assembliess that compare of speed change hybrid electrically supercharger assembly
The application requires the Application No. No.61/786 submitting on March 15th, 2013,449 preference, and its full content is incorporated by reference herein.
The utility model relates in general to a kind of supercharger assembly that comprises pressurized machine, electric motor-generator and planetary type gear transmission unit.
For fuel economy and cost, wish the high energy efficiency motor that size is dwindled.The torque that less motor provides is less than larger motor.Sometimes increase the torque that can obtain from motor with pressurized machine.Under low engine speed, when vehicle operator is usually when depressing accelerator pedal and ask higher torque, pressurized machine provides the air of increase to engine intake manifold, thereby increases air pressure and allow thus motor under lower engine speed, to produce larger torque.。In addition can be changed according to the real needs of system by the required torque of this system.
In one aspect, motor comprises: the electric motor (motor) that comprises electrical motor driven axle; First clutch, it is arranged through the first gear train torque is imposed on the internal-combustion engine of engine assembly; And second clutch, it is arranged through the second gear train torque is imposed on the pressurized machine of engine assembly.
In yet another aspect, twoly comprise than transmitting assemblies: first clutch, it is arranged through the first gear train torque is imposed on to internal-combustion engine from electric motor; And second clutch, it is arranged through the second gear train torque is imposed on to pressurized machine from electric motor.
In yet another aspect, comprise for the method that drives internal-combustion engine and pressurized machine: under the first rotating speed of electric motor, engage first clutch, this first clutch is arranged through the first gear train torque is imposed on the internal-combustion engine of engine assembly; With under the second rotating speed of electric motor, engage second clutch, this second clutch is arranged through the second gear train torque is imposed on from electric motor the second clutch of pressurized machine.
Above-mentioned feature and advantage of the present utility model and further feature and advantage are easy to from below by reference to the accompanying drawings to apparent for the explanation of implementing optimal mode of the present utility model.
Fig. 1 is according to the schematic side elevation of the supercharger assembly of one side of the present utility model and engine assembly, and wherein the frame set of supercharger assembly is partly removed;
Fig. 2 is the schematic side elevation of the supercharger assembly of the Fig. 1 in frame set; ;
Fig. 3 is the schematic sectional view of the supercharger assembly of 3-3 along the line in Fig. 2;
Fig. 4 is the schematic sectional view of the supercharger assembly of 4-4 along the line in Fig. 3;
Fig. 5 is the schematic diagram of a part for the pressurized machine in region shown in Fig. 4;
Fig. 6 is the end elevation of the gear cap part of frame set;
Fig. 7 is that a part for the supercharger assembly in gear cap part is along the schematic sectional view of the line 7-7 in Fig. 6;
Fig. 8 is the perspective schematic view of gear cap part;
Fig. 9 is the outlet housing of frame set and the perspective schematic view of outer pipe;
Figure 10 is the outlet housing of frame set and the schematic plan of outer pipe;
Figure 11 is the outlet housing of frame set and the schematic side elevation of outer pipe;
Figure 12 is along the outlet housing of the line 12-12 in Figure 11 and the schematic sectional view of outer pipe;
Figure 13 is the schematic end of electric motor housing parts;
Figure 14 is the perspective schematic view of electric motor housing parts;
Figure 15 is the schematic plan of electric motor housing parts;
Figure 16 is the schematic end that forms the inlet cover part of the housing of brake chamber;
Figure 17 is the schematic sectional view along the inlet cover part of the line 17-17 in Figure 16;
Figure 18 is the perspective schematic view of inlet cover part;
Figure 19 is the perspective schematic view of the disc on the belt shaft being installed in Fig. 3;
Figure 20 is the reverse side end elevation of gear cap part compared with the gear cap part shown in Fig. 6;
Figure 21 is the schematic sectional view that comprises the rotor housing part of the spout member of outlet housing and outer pipe according to having of another aspect of the present utility model;
Figure 22 is the perspective schematic view in Figure 21 with the spout member of outlet housing and outer pipe;
Figure 23 is the schematic, bottom view of the rotor housing of Fig. 2;
Figure 24 is the schematic side elevation with the supercharger assembly of the spout member in Figure 21 and 22;
Figure 25 is the schematic diagram for the exemplary power train of engine assembly;
Figure 26 is the schematic diagram for another exemplary power train of engine assembly;
Figure 27 is the reduced graph of the exemplary power train of Figure 26.
In multiple exemplary embodiments described herein, two power trains are used for electric motor-generator and pressurized machine and internal-combustion engine to be connected.This allow electric motor-generator during different mode of operations such as during engine starting, during engine booster and the regeneration period of energy accumulating device provide optimum torque to internal-combustion engine.In order to achieve this end, each in power train can have different velocity ratios, thereby the torque that allows electric motor-generator to provide is optimised.
With reference to accompanying drawing, wherein in different accompanying drawings, similar reference character represents similar parts, Fig. 1 shows the engine assembly 10 comprising with the supercharger assembly 11 of pressurized machine 12, described pressurized machine 12 and throttle valve (here also referred to as the closure 14) tandem arrangement being arranged in the throttle body 16 of motor 13.In the direction of air inflow engine 13, throttle body 16 is positioned at the upstream of the air chamber 18 of intake manifold 20.Although pressurized machine 12 is illustrated in the upstream that is positioned at closure 14 in the direction of air inflow engine 13, pressurized machine 12 also can replace the downstream that is positioned at closure 14 in the direction of air inflow engine 13.That is to say, closure 14 can be communicated with the entrance of pressurized machine 12 84, and the outlet of pressurized machine 12 can directly be communicated with air chamber 18.It should be understood that pressurized machine 12 can for example, for not having the motor of closure, diesel engine yet.
Pressurized machine 12 can have a group rotor 24, comprises the first rotor 26 (the second rotor 28 is visible in Fig. 3) that can engage with the second rotor 28.Each in rotor 26,28 has multiple salient angles.Pressurized machine 12 can increase the air pressure of air chamber 18 upstreams, promotes more air and enters cylinder, is used for providing power by speed changer 22 to live axle 21 thereby increase engine power.
Pressurized machine 12 can be fixed displacement pressurized machine, for example Roots type super charger, and it often transfers out the air of fixed volume.The air output increasing is pressurized in the time being pushed into air chamber 18.Roots type super charger is positive displacement equipment, thereby does not rely on rotating speed and improve pressure.The volume of air of being carried by Roots type super charger that often turns of rotor 26,28 is constant (for example, can not change with rotating speed).Thereby Roots type super charger can increase pressure (wherein pressurized machine provides power by motor) under low motor and rotor speed, because compared with compressor, Roots type super charger is more as a pump.Carry out in the downstream that is compressed in pressurized machine 12 of the air transmitting by Roots type super charger 12, thereby be increased in the air quality in fixed volume motor air chamber 18.Alternatively, pressurized machine 12 can be compressor, for example centrifugal supercharger, and it can be at air pressurized air when the pressurized machine 12, and utilize compression, thereby be transported to the volume of air of throttle body 16 and the air pressure in air chamber 18 depends on compressor rotary speed.
Supercharger assembly 11 comprises having sun gear member 42, the planetary type gear transmission unit 41 of gear ring member 44 and support element 46, the rotatably mounted one group of small gear 47 that can both engage with gear ring member 44 and sun gear member 42 of described support element.Sun gear member 42 is called as the 3rd member, and gear ring member 44 is called as the first member, and support element 46 is called as the second component of planetary gear set 41.Planetary gear set 41 is simple planetary gear set.In other embodiments, can adopt complicated planetary gear set.
As shown in Figure 3, the first rotor 26 rotates and has multiple salient angles on the first axle 30, and described multiple salient angles are meshed with multiple salient angles of the second rotor 28 via one group of intermeshing timing gear 34,36.Should be appreciated that rotor 26,28 engagements are because their salient angle is worked in coordination in the time of rotor 26,28 rotation.But these salient angles of rotor 26,28 do not contact each other.The second rotor 28 rotates on the second axle 32.The second axle 32 is driven by the first axle 30 by one group of intermeshing timing gear 34,36.Particularly, the first gear 34 is arranged on the first axle 30 to rotate with the first rotor 26.The second gear 36 is arranged on the second axle 32 to rotate with the second rotor 28.The first gear 34 engages with the second gear 36.
As shown in Figure 1, motor 13 has bent axle 48, and when magnetic clutch 55 engages to be mounted on belt wheel 57 on bent axle 48 when rotating with bent axle 48, bent axle 48 can be operably connected with support element 46 through tape handler 49.Belt wheel 57 is connected to rotate with belt shaft 61 through belt 63 with the belt wheel 59 being arranged on belt shaft 61 thus with bent axle 48 with driving.Belt shaft 61 is connected to support element 46 to rotate with the rotating speed identical with support element 46 thereupon.
Clutch 55 is Normally closed type clutches, under normal jointing state, clutch pack has the first group of sheet 31 engaging with second group of sheet 33, this first group of sheet 31 is connected with bent axle 48 keys, this second group of sheet 33 is connected with clutch housing 35 keys, and this clutch housing 35 connects into rigidly with belt wheel 57 and rotates.Effect sheet 38 is biased toward two groups of sheets 31,33 by spring 37, so that clutch 55 is maintained to jointing state.Coil 39, is declutched sheet 31,33 with moving sheet 38 axial, thereby overcomes the biasing force of spring 37, and make thus clutch 55 be disengaged to produce magnetic force by energy supply.Coil 39 is by optionally energy supply of control system, and this control system comprises the SC system controller 65 that can operate so that control signal to be provided to clutch 55, for example engine controller.Controller 65 is also operably connected to motor controller 62, and is connected to electromagnetic brake, bypass valve 70 and closure 14, as described herein.Can comprise that normally open clutch replaces clutch 55 with the clutch of any other type.
Electric motor-generator/generator 50 can be by power train to gear ring member 44 transmitting torques or receive torque from gear ring member 44, described power train comprises the first gear part 53 engaging with the second gear part 54.Motor-generator 50 has rotatable motor drive shaft 52, and described motor drive shaft has the first gear part 53 being arranged on motor drive shaft 52.The first gear part 53 can engage with the second gear part 54, and described the second gear part can be the stepped gear engaging with gear ring member 44.Sun gear member 42 rotates with axle 56, and described axle is connected to the first axle 30 by half flex link 58, to make sun gear member 42 with the rotating speed rotation identical with the first rotor 26 of pressurized machine 12.Coupling 58 deflections be absorbed in the first axle 30 and and the axle 56 that is connected of sun gear member 42 between torsion and axial vibration.The rotation of the first rotor 26 rotates the second rotor 28 via intermeshing gear 34,36.
Motor-generator 50 has integrated electric motor controller 62, controls motor-generator 50 as motor or as generator work.When motor-generator 50 is during as motor operations, it receives the store electrical energy from for example battery of energy accumulating device 64 by cable 66.Controller 62 can comprise power inverter, for in the time that energy flows to motor-generator 50 from energy accumulating device 64 by electric energy from converting direct-current power into alternating-current power, and in the time that motor-generator 50 flows to energy accumulating device 64, convert electric energy to direct current from Ac when energy.SC system controller 65 can be an engine controller that is operatively connected to motor controller 62 via CAN bus or similar structure, and be also configured to as described herein, the joint of solenoidoperated cluthes 55, joint, the position of closure 14 and the position of bypass valve 70 of break 68.
Belt driver 49 can be called as the front front end helper drive (FEAD) of motor.One or more vehicle accessory 78 can be in the time that clutch 55 engages be with 63 to be driven by engine crankshaft 48 via belt driver 49, or in the time that not engaging, clutch 55 driven by motor-generator 50, for example as described herein during engine start/stop mode, break 68 engages to stop sun gear 42 and kills engine 13.Vehicle accessory 78, for example engine coolant pump or air condition compressor are operably connected to axle 79, and described axle is along with being rotated by the belt wheel 76 with 63 drivings.
Sun gear member 42 connects into by axle 56,30 and jointly rotates via coupling 58 and the first rotor 26.Break 68 can be controlled by SC system controller 65, thereby selectively the first axle 30 is pressed against to the stationary housing assembly 80 of supercharger assembly 11.Particularly, break 68 is the interior electromagnetic brakes of chamber 69 (shown in Fig. 4) that are encapsulated in the inlet cover part 82 of frame set 80, to make inlet cover part 82 support break 68.Break 68 optionally activates and makes the first axle 30 press against inlet cover parts 82, as for Fig. 4 further as described in.
Air flows through supercharger assembly 11 between rotor 26,28, the i.e. air inlet 84 (schematically shown in Figure 1) of the air inlet passage 85 from inlet cover parts 82, the air outlet slit 86 (preferably as shown in figure 23) that flows into air outlet passage 88 by the air inlet hole 84A (as shown in figure 21) of rotor housing part 90, described air outlet passage is partly limited by the rotor housing part 90 of frame set 80.Rotor housing part 90 footpaths are upwards around rotor 26,28 and axle 30,32.Axle 30 extends to outside the axial end of rotor housing part 90 and enters inlet cover part 82.A part 92 for bypass passageways 94 is limited by inlet cover part 82.Bypass passageways 94 is also referred to as bypass path.Bypass valve 70 is bearing in bypass passageways 94 and substantially cuts out when in operating position shown in Fig. 1 bypass passageways 94.The position of bypass valve 70 is schematically, and is intended to express the air stream that wherein passes through passage 94 by the position of valve 70 total blockages.Bypass valve 70 can be controlled the open position 70A moving in the sectional view shown in Fig. 1 by controller 65.In the time of bypass valve 70 70A in an open position, air can get around rotor 26,28 through bypass passageways 94 from air inlet part 84 and flow to throttle body 16, for example, in the time not wishing to carry out engine booster.
Fig. 2 and 4 show be installed in rotor housing part 90 with around and the gear cap part 95 of covering planetary type gear transmission unit 41 and gear part 53,54.The motor casing part 96 of motor-generator 50 is installed to gear cap part 95.Gear cap part 95 and motor casing part 96 are all parts of stationary housing assembly 80.Frame set 80 comprises inlet duct 97, and it is attached to inlet cover part 82 to extend inlet channel 85.Frame set 80 also comprises and is attached to the outlet housing 99 that is installed to rotor housing part 90 to extend the outer pipe 98 of outlet passage 88.Outer pipe 98 is operably connected to throttle body 16 as shown in Figure 1 by the tube-carrier extension part (not shown) that is connected to outer pipe 98.
The movement of piston in cylinder produced vacuum, and it promotes air by air chamber 18.When closure 14 is during in relatively closed position shown in Fig. 1, the vacuum being produced by motor 13 produces the pressure difference being across the pressure drop form of closure 14.In the time that closure 14 moves to relative open position 14A, be released across the pressure drop of closure 14.But by controlling motor-generator 50, pressure difference can be delivered to rotor 26,28, thereby produces torque on rotor 26,28, described torque can be used as electric energy and is trapped in energy accumulating device 64.
That is to say, when closure 14 is during in relative open position 14A, form the pressure difference across pressurized machine 12 from air inlet 84 to the air outlet slit 86 that is positioned at closure 14 upstreams along airflow direction.As described below, closure 14 and bypass valve 70 can be selected to control to provide multiple different mode of operation by binding engine 13, the suction pressure of expectation is for example provided to cylinder, allows pressurized machine 12 and motor-generator 50 to be used to provide the electric energy of regeneration to energy accumulating device 64 simultaneously.The electric energy being stored can replace alternator for providing electric power to vehicle electrical system and device, and/or in the time that motor-generator 50 is controlled as motor, torque is provided to bent axle 48.
The engine assembly 10 with supercharger assembly 11 can be realized multiple different working modes, and these mode of operations can be based on vehicle operating condition, and the charged state of for example engine torque demand and energy accumulating device 64, is selected and ordered by controller 65.Engine shutdown mode of operation can be used in the time that motor 13 is shut down, thereby provides torque to provide power to vehicle accessory 78 to axle 61.In this article, in the time fuel and/or igniting being provided to the burning of motor 13, motor 13 is shut down.In engine shutdown mode of operation, controller 65 is controlled motor-generator 50 as motor, and engage brake 68 also throws off clutch 55.Torque passes to accessory 78 from motor-generator 50 by planetary gear set 41.
If vehicle operating condition instruction motor 13 should be started, engine assembly 10 can be engine start mode of operation from engine shutdown working mode transition by engaging clutch 55 simply simultaneously in the situation that still controlling motor-generator 50 as motor and keeping break 68 to engage.Thereby, be applied to bent axle 48 to pilot engine 13 from the torque of motor-generator 50.Once motor 13 starts, motor-generator 50 can lean on inertia operation, and this Time Controller 65 neither can import motor-generator 50 from energy accumulating device 64 by electric energy, also electric energy can not imported to energy accumulating device 64 from motor-generator 50.The ability of the starting/shutdown of motor-generator 50 allows motor 13 to close instead of idling, for example, in the time of traffic light, in the lifting aspect the Economy of fuel and the minimizing of carbon dioxide emissions with expection.Therefore, can realize the saving of fuel in 13 down periods of motor, and restart motor 13 and can complete by the electric energy that is stored in the retrapping power generation in battery.
Or once generator 13 starts, motor-generator 50 can be used as motor or generator.In the time that motor 13 moves, can use engine booster as herein described, braking regeneration and closure loss regeneration mode.For example, while needing additional torque for vehicle accelerates on live axle 21, engine booster operating mode can be set up by controller 65.In order to set up supercharging mode of operation in the time that motor 13 moves, clutch 55 engages and break 68 is disengaged.Motor-generator 50 is controlled to as motor and bypass valve 70 in operating position as shown in Figure 1.Motor 13 provides torque to drive the first axle 30 by belt transmission system 49 and support element 46.Motor-generator 50 provides torque to drive the first axle 30 with the pitch wheel 53,54 via to gear ring member 44.Therefore, the rotating speed that adopts motor-generator 50 first axles 30 therefore relatively the rotating speed of axle 61 increase, to regulate the rotating speed of gear ring member 44, and by planetary type gear transmission unit 41, the expectation rotating speed of setting shaft 56 and 30, provides the boost pressure of expectation.
In response to the torque-demand changing, the amount of the boost pressure therefore providing in motor air chamber 18 can change during engine booster mode of operation.First, during engine booster mode of operation, controller 65 can change the rotating speed of motor-generator 50, is controlled at the amount of the boost pressure producing in air chamber 18.Alternately or additionally, controller 65 can be controlled the position of bypass valve 70, for example, by bypass valve 70 is moved to open position 70A from the operating position shown in Fig. 1.Therefore air from air inlet 84 can flow through bypass passageways 94, has reduced to flow through through rotor 26,28 volume of the air of rotor housing 90, thereby flows through than air the pressure that rotor produces at 26,28 o'clock, and the air pressure in air chamber 18 reduces.The milder adjusting realizing than the rotating speed by changing motor-generator 50, can allow the air pressure in air chamber 18 to regulate relatively fast by the operation that bypass valve 70 is opened to the bypass valve 70 of fully open position 70A.The adjusting more moderate to boost pressure can realize by the neutral position that bypass valve 70 is placed between fully open position 70A and complete shut-down position.The position of the rotating speed of motor-generator 50 and bypass valve 70 the two control allow carry out specific engine booster for engine torque demand.Because the boost pressure being provided by pressurized machine 12 does not rely on engine speed, within the scope of the whole working speed of motor 13, on bent axle 48, can obtain relatively constant torque in air chamber 18.Or the torque on bent axle 48 can undesirably be customized in the scope of generator working speed.
In the time that motor 13 moves and do not need engine booster, for example, during vehicle cruises with metastable vehicle rotating speed, controller 65 can slow down pressurized machine 12 rotating speed and control closure 14, with make in the time that bypass valve 70 cuts out can be across closure 14 and pressurized machine 12 both apply restriction loss (, the relevant pressure drop of vacuum producing with mobile cylinder).Balance can be carried out by the pressure drop of the expectation across pressurized machine 12 in the position of closure 14, thereby and air flow through pressurized machine 12 and arrive cylinders through closed throttle at least in part 14.In the time need to changing fast the air stream that enters motor 13, bypass valve 70 can also be controlled to allow air to walk around pressurized machine 12 during this pattern.The torque being produced by pressure drop across pressurized machine 12 is by by the torque distribution being provided by planetary type gear transmission unit 41, impose on sun gear member 42, and therefore impose on engine crankshaft 48 and also impose on motor-generator 50 (when being controlled so as to while working as generator).This mode of operation can be called as restriction loss regeneration mode.By controlling motor-generator 50 as generator, all or a part of torque being produced by the pressure drop across pressurized machine 12 can be converted into electrical power storage in energy accumulating device 64.The electric energy being stored that the torque being caused by pressure drop produces is considered to from " retrapping restriction loss ".
Extend cruise during, in the time not needing engine booster, can maintain restriction loss regeneration mode, until energy accumulating device 64 reaches predetermined maximum state of charge.Then, can act on break 68, bypass valve 70 is opened to position 70A, and control motor-generator 50 as motor operations torque is imposed on to engine crankshaft 48, until energy accumulating device 64 reaches predetermined minimum state of charge.Energy accumulating device 64 charges or the circulation of discharging can continue whole cruise time section.
In one embodiment, increase by an increment across pressurized machine 12 pressure drops.For all engine speed, cause this increment across pressurized machine 12 larger pressure drops, can guarantee that pressure drop can not be reduced to this point that pressure difference is substantially zero.In an example, increment is at least applicable to the situation of low engine speed.In another example, increment is used to the situation of all engine speed.Under this pattern, continuous energy can be regenerated and is captured by restriction loss, only the Economy of fuel is had to small impact.
In such example, control system is configured to control motor-generator and is moved to relative open position as generator and throttle valve by control, thereby make to be equal to, or greater than the pressure drop of mesomere valve across the pressure drop on pressurized machine, so that electric motor-generator is captured throttling by planetary type gear transmission unit as electric energy.
Supercharger assembly 11 also may be controlled to during car brakeing with regenerative braking pattern power harvesting.In the time that car brakeing slows down live axle 21, controller 65 is configured to engage brake 68 and controls electric motor-generator 50 as generator, and apply torque in the reverse direction electric motor-generator 50, described opposite direction refers in the time that electric motor-generator is used as motor, with the direction that the opposite direction of torque is provided by electric motor-generator 50.Therefore opposing torque imposes on bent axle 48 via planetary type gear transmission unit 41, and the electric energy being produced by electric motor-generator 50 is stored in energy accumulating device 64.
Fig. 1 shows and is arranged on the disc 100 with belt shaft 61 rotations on belt shaft 61.Figure 19 is the perspective view of the disc 100 pulled down from belt shaft 61.Disc 100 is the annular construction members with first end 102, and described first end has the first internal diameter 104 that is configured to match with the outer surface of belt shaft 61.The second end 106 has larger diameter so that disc 100 is scattered towards the second end 106 from belt shaft 61.Disc 100 is arranged on belt shaft 61 to make the second end 106 towards planetary type gear transmission unit 41, preferably as shown in Figure 3.Figure 19 illustrates and can be formed with a series of spoonfuls of shape parts 108 around the circumference that is roughly positioned at the middle disc 100 in end 102 and 106 by disc 100.Each spoonful of shape part 108 has opening 110, and wherein each opening 110 is in the face of same sense of rotation.Each spoonful of shape part 108 be convergent at larger end 106 and between compared with small end 102 in axial direction.In the time that belt shaft 61 is rotated in a clockwise direction, disc 100 is also rotated in a clockwise direction and mist of oil in gear cap part 95 will be entered and be captured by a spoon shape part 108 by opening 110.Mist of oil is by the internal surface 112 of contact spoon shape part 108.The rotation of disc 100 will cause mist of oil to move towards described end 106 along the internal surface 114 of disc 100, and throws away from disc 100 along the direction of arrow.Oil disseminates to lubricate planetary gear set 41 towards planetary gear set 41 conventionally.
Fig. 2 shows the supercharger assembly 11 of multiple parts with frame set 80 connected to one another.Inlet duct 97 has the hole of aiming at the hole 113 (as shown in figure 18) of inlet cover part 82, to make fastening piece 115 to be attached to the inlet cover part 82 that covers air inlet 84 with driving just inlet duct 97.In this article, fastening piece can be any suitable parts for connecting two adjacent components, for example bolt, screw or other suitable fastening piece.
Fig. 3 shows the extension 116 with the first axle 30 with tooth ends 118.Rotating member 120 keys with flange 122 are connected to band tooth ends 118 and are bearing in inlet cover part 82 by bearing 124 to be sentenced and can rotate relative to inlet cover part 82.Extension 116, band tooth ends 118, rotating member 120 and flange 122 are arranged in chamber 69.Electromagnetic brake 68 can optionally activate by electric wire (not shown) by controller 65, described electric wire extends through line access port 126 as shown in figure 18, to be provided for starting the electric energy of the coil 128 that is positioned at break 68, thereby make flange 122 keep static with respect to inlet cover part 82 by electromagnetic attraction.Coil 128 is shown in Figure 3 and do not illustrate at Figure 18.Brake cap 130 is attached to inlet cover part 82 by fastening piece 132, and described fastening piece extends through the hole 134 in inlet cover part 82.As described in about Fig. 1, inlet cover part 82 also limits a part 92 for bypass passageways 94.Described part 92 is communicated with entrance 84 fluids and extends through inlet cover part 82.In Figure 18, part 92 is illustrated the bottom that is positioned at the top of brake chamber 69 and extends inlet cover part 82.For exemplary purpose, in Fig. 1, only illustrate part 92 be positioned at break 68 above.Any suitable orientation of part 92 in inlet cover part 82 can be used.Bypass path 94 is connected to inlet cover part 82 to be communicated with part 92, or bypass path 94 can be attached in the upstream of inlet cover 82 and inlet duct 97 by three-way pipe or like.
Fig. 2 shows fastening piece 135, and it is used for inlet cover part 82 to be attached to rotor housing part 90.Although only have a fastening piece 135 to be illustrated, multiple other fastening pieces 135 can be placed on the multiple diverse locations place around the interface of rotor housing 90 and inlet cover part 82.Fig. 3 shows in the time that inlet cover part 82 is attached to rotor housing part 90, and the first axle 30 extends into this inlet cover part 82 from rotor housing part 90.
Fig. 5 is the enlarged view of a part for supercharger assembly 11, and it shows planetary type gear transmission unit 41 and it is operably connected to the first axle 30.Particularly, coupling 58 is arranged in the hole 140 of motor body part 96.Coupling 58 comprises the first member 142, and the match pin 146 of merga pass circumferential arrangement of this first member and the first axle 30 is fixed on the flange 144 of axle 56.Coupling 58 absorbs torsional vibration, the pressure pulsation that this torsional vibration is sent by the supercharger assembly 11 on axle 30 or cause from the engine pulse of axle 61.Thereby Sealing 148 seals the first axle 30 to prevent that air from leaking from rotor housing 90 with rotor housing 90.
Fig. 6-8 show gear cap part 95, and described gear cap part comprises fastener hole 150 patterns that match with fastener hole 152 patterns in motor cover part 96, as shown in figure 13.Fastening piece 157 (Fig. 4 shows two) passes mating holes 150,152 for gear cap part 95 is attached to motor casing part 96.In Fig. 6, one or more fasteners hole 150 is covered by the mounting flange 154 of gear cap part 95.Mounting flange 154 has fastener hole 156, and fastening piece is arranged the motor 13 for gear cap part 95 and then whole supercharger assembly 11 being installed to Fig. 1 through these fastener hole.
Belt wheel 59 is shown having the hex screw 158 that extends through the hole in belt wheel 59, thereby belt wheel 59 is installed to (shown in Fig. 4) on belt shaft 61.Belt shaft 61 extends through the hole in gear cap part 95.Packing ring 161 is arranged between hex screw 158 and belt shaft 61.Bearing 160A, 160B as shown in Figure 4 allows belt shaft 61 to rotate relative to gear cap part 95 with belt wheel 59.Guide lubricating fluid to pass gear cap part 95 through at least one passage 162 of gear cap part 95 and arrive bearing 160A, 160B.Hole place in the gear cap part 95 that Sealing 164 extends through at axle 61 is arranged between gear cap part 95 and belt wheel 59.Preferably as shown in Figure 7, waveform disc spring 166A is arranged between belt wheel 59 and bearing 160A and rotates relative to axle 61 with the bearing inner race that prevents bearing 160A, and controls stack tolerance.Another waveform disc spring 166B is arranged between bearing 160B and the boss of gear cap part 95 and rotates in gear cap part 95 with the outer ring that prevents bearing 160B.Disc spring 166C, 166D are also used between gear cap part 95 and the axle head of motor gear 53 axles and idle pulley 54 axles, on needle bearing 168A and 168B that described axle head bridges in the recess 169 that is contained in gear cap part 95.These disc springs provide wear surface and control stack tolerance.Needle bearing 168A allows gear 53 rotate and extend through motor casing part 96 relative to motor casing part 96.Gear 53 keys are connected to motor drive shaft 52 (as shown in Figure 4).Needle bearing 168B and 188 allows gear 54 to rotate relative to gear cap part 95 and motor casing part 96.
Figure 20 shows gear cap part 95 and has rib 167A, 167B, 167C, these ribs critically collect and guide gear cover 95 in oil.Rib 167A and 167B substantially form v shape above holding the recess 169 of needle bearing 168A, 168B.Oil droplet in gear cap part 95 is assembled and is entered recess 169 for lubricating bearings 168A, 168B on rib 167A and 167B.Rib 167C forms v shape, and the oil in gear cap part 95 is critically guided to passage 162 by it.Oil enters 151Nei space, hole between bearing 160A, 160B for lubricating bearings 160A, 160B through passage 162.
Fig. 9-12 show the outlet housing 99 having from the extended outer pipe 98 of outlet housing 99.In this embodiment, outer pipe 98 and outlet housing 99 weld together.In the embodiment of Figure 21-22, outlet housing 99A and outer pipe 98A are integral type single-piece spout member 101.The outlet housing 99 of Fig. 9 has fastener hole 170 patterns around fastener hole 177 (referring to Figure 23) pattern match of air outlet slit 86 with rotor housing parts 90 places.In Fig. 2, a fastening piece 172 is illustrated outlet housing 99 is connected to rotor housing 90.Fig. 9 shows the flange 173 with porose 174, and it can be for being installed to motor 13 by outlet housing 99.The outlet hole 103 of housing 99 and air outlet slit 86 fluids of rotor housing part 90 are communicated with.The outlet 176 of outer pipe 98 enters in the throttle body 16 of Fig. 1.
Figure 13-15 show the motor casing 96 of the mounting flange 180 with holes 182, and motor casing 96 can be installed on the motor 13 in Fig. 1 by described flange.Mounting flange 180 extends along the direction identical with the flange 154 of gear cap part 95.Sealing 185 is arranged in the hole 186 of motor casing 96, and at described hole place, motor drive shaft 52 keys are connected to the first gear part 53, as shown in Figure 4.Needle bearing 188 is arranged in another hole 190 of motor casing 96, and at described hole place, the second gear part 54 is supported to rotate.Rotor housing 90 can be fixed to motor casing 96 by extending through the fastening piece of shoulder hole 192 around hole 140.Figure 14 shows motor casing 96 and has the hole 193 around flange, installs by the fastening piece that extends through hole 193 at the motor controller housing 194 of the Fig. 4 of flange place.Motor cover part 96 comprises the integral fin 196 for cooling motor-generator 50.
Figure 16-18 show inlet cover part 82, and described inlet cover part has the band tooth ends 118 of the extension part 116 that extends into chamber 69.Figure 17 shows supporting end 116 so that the bearing 198 rotating relative to inlet cover part 82.Snap ring 200 remains on bearing in the aperture of inlet cover part 82.Waveform disc spring 202 is absorbed in the end thrust between bearing 198 and inlet cover part 82, rotates in aperture with the outer ring that prevents bearing 198.Shoulder hole 204 extends through inlet cover part 82 to allow inlet cover part 82 to be arranged in rotor housing part 90 by fastening piece (not shown).
Figure 21 and 22 shows the integral type single-piece spout member 101 that comprises outlet housing 99A and outer pipe 98A.Spout member 101 can be for replacing outlet housing 99 and outer pipe 98, and as shown in the supercharger assembly 11A in Figure 24, it is different from supercharger assembly 11.Extension tube 105 can be soldered to outer pipe 98A to be connected to throttle body 16.Outlet housing 99A has common shape as pentagonal hole 103A.Hole 103A has the v shape end of the convergent contrary with wider end.The air outlet slit 86 that Figure 23 shows rotor housing part 90 also conventionally make similar pentagonal shape and conventionally and hole 103A be of similar shape.Outer pipe 98A extends with the angle of 45 degree from outlet housing 99A.The cardinal principle pentagon shaped of hole 103A and outer pipe provide useful air-flow character from the extended angle of outlet housing 99A.Figure 24 shows the supercharger assembly 11A of similar Fig. 2 supercharger assembly 11, except frame set 80A comprises the spout member 101 that replaces outlet housing 99 and outer pipe 98.
As apparent in Fig. 1 and 2, frame set 80 is configured to so that electric motor-generator 50 and rotor housing part 90 are positioned at the opposition side of gear cap part 95 with respect to belt wheel 59.In addition, air inlet passage 85 and the contiguous electric motor-generator 50 of inlet duct 97, and air outlet passage 88 and outer pipe 98 are positioned at the opposition side of rotor housing part 90 with respect to motor-generator 50.Frame set 80A arranges in a similar fashion.Be to be understood that, throttle body 16 and closure 14 enter the upstream that can be arranged on inlet duct 97 in the direction of motor 13 at air stream, in this case, pressurized machine 12 will promote air through closure 14 and operationally allow by identical operator scheme operation as herein described.
Can be with reference to the Application No. No.61/617 submitting on March 29th, 2012 about other details of engine assembly 10,152, its full content is included in herein by reference.
Referring now to accompanying drawing 25, show exemplary engine assembly 300.In this embodiment, electric motor-generator 302 is connected to internal-combustion engine 308 and pressurized machine 310.
In this embodiment, provide two power trains 304,306.Power train 304 will pass to the torque optimization of internal-combustion engine 308.On the contrary, power train 306 must rotate to use pressurized machine 310 that the rotating speed optimization of supercharging and/or regeneration is provided by electric motor-generator 302.
For example, in multiple embodiments, need the torque of 70-80Nm size to carry out cranking internal combustion engine 308.In this example, power train 304 use gear transmissions are to provide required torque from electric motor-generator 302 with cranking internal combustion engine 308.
Similarly, at pressurized machine 310 superchargings or pressurized machine 310 regeneration periods, need much smaller torque.But the rotating speed that motor-generator 302 must rotate increases.In these cases, be optimised to reduce torque and the revolution of electric motor-generator 302 in supercharging and regeneration period power train 306.
For example, referring now to Figure 26-27, show two than an example of transmitting assemblies 400.In this example, electric motor-generator 402 is connected to internal-combustion engine 422 and pressurized machine 420.Clutch 1 and 2 offers two transmissions of comparing.
Particularly, at internal-combustion engine 422 during starts, sun gear 412 is stopped (braking), thereby stops (grounding) pressurized machine 420.Activate clutch 2 with will be from the transmission of torque of motor-generator 402 of rotating towards direction 434 (clockwise) to gear 414.Power is passed to successively idle pulley 416 by gear 414, and described idle pulley towards direction 432 (counterclockwise) rotation with by power by small gear 406, ring gear (ring) 408 with comprise that the planetary gear set 405 of planetary pinion 410 passes to support 418.The bent axle that is connected to internal-combustion engine 422 towards the support 418 (by belt wheel or other mechanism) of direction 434 (clockwise) rotation is to be applying torque to this bent axle.This drives under as the velocity ratio of 5: 1 in the first transmission ratios.This first velocity ratio is configured at internal-combustion engine 422 during starts by the amount of torque optimization being provided by electric motor-generator 402.
On the contrary, at supercharging and the regeneration period of pressurized machine 420, pressurized machine 420 is released and starts along with ring gear 408 rotates.During this time, pressurized machine 420 rotates quickly, and gear 414 exceedes clutch 2 so that clutch is not rejoined.In this case, the rotating speed of electric motor-generator 402 approaches zero, and has " dead band ", and wherein clutch 2 is disengaged and also joint engagement of clutch 1.In this dead band, do not have torque to pass to gear ring 408 from electric motor-generator.
Along with electric motor-generator 402 continues to slow down, ring gear 408 also slows down, and at this moment clutch 1 engages.The rotating speed of ring gear 408 reduces the rotating speed increase that causes pressurized machine 420.This second velocity ratio is lower, make electric motor-generator do not need to rotate as pressurized machine 420 so fast, for example, under 2: 1 or 3: 1 velocity ratios.
If pressurized machine 420 needs rotating speed to be faster used for supercharging, electric motor-generator 402 finally reaches zero rotating speed and reversion (, counterclockwise 432 moving).At this moment, clutch 1 is disengaged and clutch 2 engages again, thereby allows torque for example, to pass to pressurized machine 420 with higher velocity ratio (, 5: 1) from electric motor-generator 402 again.
Thereby the operation of two power trains can manipulate the rotating speed optimization of electric motor-generator rotation according to the mode of operation of vehicle.While needing high torque (HT), clutch 2 engages with the velocity ratio of 5: 1.For compared with low torque demand, for example, at regeneration period, clutch 1 engages with the velocity ratio of 2: 1.Two results than transmission are by the torque and rotational speed optimization of the electric motor-generator under different vehicle operating conditions 402.
Although the optimal mode that combines many aspects of the present utility model be have been described in detail, those skilled in the art will recognize that for implementing the multiple alternative aspect in the scope that drops on appended claim of the present utility model.
1. an engine assembly, is characterized in that, comprising:
There is the electric motor of electrical motor driven axle;
First clutch, it is arranged through the first gear train torque is imposed on the internal-combustion engine of this engine assembly; With
Second clutch, it is arranged through the second gear train torque is imposed on the pressurized machine of this engine assembly.
2. engine assembly as claimed in claim 1, is characterized in that, this first clutch is configured to engage at first group of rotating speed, and this second clutch is configured to engage at second group of rotating speed.
3. engine assembly as claimed in claim 2, is characterized in that, is also included in the dead band between this first group of rotating speed and this second group of rotating speed.
4. engine assembly as claimed in claim 2, is characterized in that, in the time that the sense of rotation of this electrical motor driven axle changes, this first clutch further engages.
5. engine assembly as claimed in claim 1, is characterized in that, this first gear train is optimized to transmitting torque.
6. engine assembly as claimed in claim 5, is characterized in that, this second gear train is optimized to transmit rotating speed.
7. engine assembly as claimed in claim 6, is characterized in that, this first gear train provides the velocity ratio of 5: 1.
8. engine assembly as claimed in claim 7, is characterized in that, this second gear train provides the velocity ratio of 2: 1.
9. engine assembly as claimed in claim 1, is characterized in that, this first gear train provides higher velocity ratio, and the second gear train provides lower velocity ratio.
10. two than a transmitting assemblies, comprising:
First clutch, it is arranged through the first gear train torque is imposed on to internal-combustion engine from electric motor; With
Second clutch, it is arranged through the second gear train torque is imposed on to pressurized machine from electric motor.
11. is as claimed in claim 10 two than transmitting assemblies, it is characterized in that, this first clutch is configured to engage at first group of rotating speed, and second clutch is configured to engage at second group of rotating speed.
12. is as claimed in claim 11 two than transmitting assemblies, it is characterized in that, are also included in the dead band between this first group of rotating speed and this second group of rotating speed.
13. is as claimed in claim 11 two than transmitting assemblies, it is characterized in that, in the time that the sense of rotation of this electric motor changes, this first clutch is rejoined.
14. is as claimed in claim 10 two than transmitting assemblies, it is characterized in that, this first gear train is optimized to transmitting torque.
15. is as claimed in claim 14 two than transmitting assemblies, it is characterized in that, this second gear train is optimized to transmit rotating speed.
16. is as claimed in claim 10 two than transmitting assemblies, it is characterized in that, this first gear train provides the velocity ratio of 5: 1, and this second gear train provides the velocity ratio of 2: 1.
17. is as claimed in claim 10 two than transmitting assemblies, it is characterized in that, this first gear train provides higher velocity ratio, and this second gear train provides lower velocity ratio.
CN201420192254.3U 2013-03-15 2014-03-14 Double-ratio transmission assembly for variable-speed hybrid electric supercharger assembly CN203756329U (en)
US201361786449P true 2013-03-15 2013-03-15
US61/786,449 2013-03-15
CN203756329U true CN203756329U (en) 2014-08-06
ID=50693953
CN201420192254.3U CN203756329U (en) 2013-03-15 2014-03-14 Double-ratio transmission assembly for variable-speed hybrid electric supercharger assembly
CN201410158641.XA CN104047716A (en) 2013-03-15 2014-03-14 Dual Ratio Drive For Variable Speed Hybrid Electric Supercharger Assembly
US (1) US20160001649A1 (en)
EP (1) EP2969622A2 (en)
CN (2) CN203756329U (en)
WO (1) WO2014150265A2 (en)
USD728625S1 (en) * 2012-03-29 2015-05-05 Eaton Corporation Hybrid electric supercharger assembly
RU2014143461A (en) * 2012-03-29 2016-05-20 Итон Корпорейшн Suppressive hybrid electric unit with variable speed of rotation and method of controlling a vehicle with a similar unit
JP2016068642A (en) * 2014-09-26 2016-05-09 ヤマハ発動機株式会社 vehicle
WO2008075127A1 (en) * 2006-12-19 2008-06-26 Renault Trucks Power unit for an automotive vehicle and vehicle including such a power unit
DE102007017777B4 (en) * 2007-04-16 2009-04-09 Siemens Ag Turbocharger arrangement and turbochargeable internal combustion engine
DE102009034510A1 (en) * 2009-07-24 2011-04-14 Bayerische Motoren Werke Aktiengesellschaft Vehicle with a supercharged combustion engine and method for operating a vehicle with a supercharged combustion engine
2014-03-10 EP EP14723523.8A patent/EP2969622A2/en not_active Withdrawn
2014-03-10 WO PCT/US2014/022757 patent/WO2014150265A2/en active Application Filing
2014-03-14 CN CN201420192254.3U patent/CN203756329U/en not_active IP Right Cessation
2014-03-14 CN CN201410158641.XA patent/CN104047716A/en not_active Application Discontinuation
2015-09-15 US US14/854,447 patent/US20160001649A1/en not_active Abandoned
CN104047716A (en) 2014-09-17
US20160001649A1 (en) 2016-01-07
WO2014150265A2 (en) 2014-09-25
WO2014150265A3 (en) 2014-11-13
EP2969622A2 (en) 2016-01-20
EP2954180B1 (en) 2018-11-14 Internal combustion engine coupled turbocharger with an infinitely variable transmission
EP2729684B1 (en) 2020-05-06 Hybrid system comprising a supercharging system
CN1097147C (en) 2002-12-25 Charge air systems for two-cycle internal combustion engines
DE112007001954B4 (en) 2015-09-03 Electric charger
KR20130122546A (en) 2013-11-07 Hybrid vehicle with electric transmission and electric drive module
DE112013000259T5 (en) 2014-09-04 Hybrid drive device
JP5035473B2 (en) 2012-09-26 Turbocharger control device
CN105283645B (en) 2018-03-13 Vehicle supercharger assembly and its control unit, operating method and vehicle
Termination date: 20190314