Source: https://patents.google.com/patent/US7557458
Timestamp: 2018-03-20 17:49:31
Document Index: 338606630

Matched Legal Cases: ['§119', 'Application No. 2007', 'arts 24', 'arts 24', 'arts 21', 'arts 21', 'arts 11', 'art 11', 'art 12', 'art 11', 'art 12', 'art 14', 'art 18', 'art 11', 'art 18', 'art 12', 'art 11', 'art 12', 'art 18', 'art 18', 'art 14', 'art 31', 'art 31', 'art 31', 'art 31', 'art 32', 'art 32', 'art 32', 'art 90', 'art 90', 'art 90', 'art 16', 'art 90', 'art 90', 'art 32', 'art 32', 'art 32', 'art 32', 'art 31', 'art 31', 'art 31', 'art 31', 'art 31', 'art 31', 'art 31', 'art 50', 'art 31', 'art 60', 'art 60', 'art 60', 'art 60', 'art 60', 'art 60', 'art 31', 'art 60', 'art 60', 'art 31', 'art 60', 'art 60', 'art 60', 'art 60', 'art 60', 'art 60', 'art 31', 'art 60', 'art 60', 'art 60', 'art 60', 'art 44', 'art 33', 'art 49', 'art 77', 'art 77', 'art 77', 'art 77', 'art 49', 'art 40', 'art 40', 'art 31', 'art 31', 'art 40', 'art 40', 'art 33', 'art 40', 'art 33', 'art 40', 'art 77', 'art 77', 'art 77', 'art 31', 'art 77', 'art 90', 'art 31', 'art 31']

US7557458B2 - Soundproof type engine generator - Google Patents
Soundproof type engine generator Download PDF
US7557458B2
US7557458B2 US11775825 US77582507A US7557458B2 US 7557458 B2 US7557458 B2 US 7557458B2 US 11775825 US11775825 US 11775825 US 77582507 A US77582507 A US 77582507A US 7557458 B2 US7557458 B2 US 7557458B2
US11775825
US20080238221A1 (en )
A soundproof type engine generator has a first external air inlet and a second external air inlet formed on a soundproof case K. A first cooling passage guides external air drawn in through the first external air inlet through a duct to a first fan, then from the first fan to a generator and discharges the air out of the soundproof case K. A second cooling passage guides external air drawn in through the second external air inlet to an engine using a second fan and then discharges the air out of the soundproof case The first fan is made up of a disk-like planar part, a plurality of first blades and a plurality of second blades, respectively provided radially on both head and tail sides of the planar part. External air drawn with the plurality of first blades through the first external air inlet is guided through the duct to the generator, and discharged out of the soundproof case. Air in the soundproof case is discharged with the plurality of second blades out of the soundproof case. The soundproof type engine generator effectively cools the interior of the soundproof case and simplifies the constitution of the air feed passage via the layout and configuration of the fan.
The present application is based on and claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2007-096746, filed on Apr. 2, 2007, the entire contents of which are expressly incorporated by reference herein.
This invention relates to a soundproof type of engine generator with a generator and an engine disposed side by side in a soundproof case.
Conventional soundproof type generators include, for example a generator and an engine disposed side by side in a soundproof case. Such a soundproof type generator is provided with internal air feed passage for passing cooling air for cooling of the engine and generator (For example, see Japanese Publication No. JP 2006-188980).
According to JP 2006-188980, external air is suctioned into an engine generator through suction holes provided in the bottom and front parts of the engine generator. The suctioned air flows as cooling air into the generator duct. While flowing through the generator duct, the cooling air cools the generator and flows out through openings.
According to JP 2006-188980, external air is suctioned through the suction holes provided in the bottom and front parts of the engine generator. As the generator is cooled with the suctioned air, the air in the generator is heated up with the heat generated with the engine and also flows into the generator duct. As a result, the generator may not be cooled effectively.
In view of the circumstances noted above, an aspect of at least one of the embodiments disclosed herein is to provide a soundproof type of generator that makes it possible to effectively cool the interior of the soundproof case, and to simplify the layout and attachment constitution of the fan, and the constitution of the air feed passage by means of the fan.
In accordance with one aspect of the present invention, a soundproof type engine generator with a generator and an engine disposed side by side in a soundproof case is provided. The soundproof type engine generator comprises a first external air inlet and a second external air inlet on the soundproof case and a first cooling passage configured to guide external air introduced from the first external air inlet through a duct to a first fan, the first fan configured to guide the said external air to the generator, the air then discharged out of the soundproof case. The soundproof type engine generator also comprises a second cooling passage configured to guide external air introduced from the second external air inlet with a second fan to the engine, the air then discharged out of the soundproof case. The first fan comprises a disk-like planar part and a plurality of first blades and second blades provided respectively on opposite sides of the planar part, wherein external air introduced into the soundproof case from the first external air inlet with the plurality of first blades is guided through the duct to the generator and then discharged out of the soundproof case, and air in the soundproof case is discharged with the plurality of second blades out of the soundproof case.
In another aspect of the present invention, a soundproof type engine generator, comprising: with a generator and an engine disposed side by side in a soundproof case is provided. The soundproof type engine generator comprises an internal combustion engine, a generator disposed adjacent the internal combustion engine, and a substantially soundproof case configured to house at least the internal combustion engine and the generator, the soundproof case defining a first external air inlet and a second external air inlet. The soundproof type engine generator also comprises a first fan disposed between the generator and the engine, the first fan configured to draw a first external air flow through the first external air inlet and to guide the first external air flow through a first cooling passage to the generator, the first external air flow discharged out of the soundproof case, and a second fan disposed between the second external air inlet in the substantially soundproof case and the engine, the second fan configured to draw a second external air flow through the second external air inlet and to guide the second external air flow through a second cooling passage to the engine, the second external air flow discharged out of the soundproof case, the second cooling passage being separate from the first cooling passage.
In accordance with still another aspect of the present invention, a method for operating a soundproof type engine generator having a generator and an engine disposed side by side in a soundproof case is provided. The method comprises drawing a first external air flow through the soundproof case and directing said first external air flow to the generator, the first external air flow ejected out of the soundproof case, and drawing a second external air flow through the soundproof case and directing said second external air flow to the engine, the second external air flow ejected out of the soundproof case, wherein the first external air flow and second external air flow are directed separately to the generator and engine, respectively, so as to effectively cool the generator and engine.
These and other features, aspects and advantages of the present inventions will now be described in connection with preferred embodiments, in reference to the accompanying drawings. The illustrated embodiments, however, are merely examples and are not intended to limit the inventions. The drawings include the following 21 figures.
FIG. 1 is a schematic oblique view as seen from the front side of a soundproof type engine generator, in accordance with one embodiment.
FIG. 2 is a schematic view as seen from the rear side of the soundproof type of engine generator.
FIG. 3 is a schematic front elevation view of the soundproof type of engine generator.
FIG. 4 is a schematic rear elevation view of the soundproof type of engine generator.
FIG. 5 is a schematic left side view of the soundproof type of engine generator.
FIG. 6 is a schematic right side view of the soundproof type of engine generator.
FIG. 7 is a schematic top plan view of the soundproof type of engine generator.
FIG. 8 is a schematic bottom view of the soundproof type of engine generator.
FIG. 9 is a schematic front elevation view, showing a front frame and a rear frame of one embodiment of a soundproof type engine generator.
FIG. 10 is a schematic front elevation view of the soundproof type engine generator in partial cross-section, to show its interior.
FIG. 11 is a schematic top plan view of the soundproof type engine generator, in partial cross-section, to show its interior.
FIG. 12 is a schematic side view of the soundproof type engine generator, in partial cross-section to show its interior.
FIG. 13 is a schematic sectional view of a generator and engine.
FIG. 14 is a schematic side view of the generator and engine as seen from the exhaust side.
FIG. 15 is a schematic side view of the engine, with the generator removed, as seen from the generator attachment side.
FIG. 16 is a schematic view of the first fan case as seen from the generator side.
FIG. 17 is a schematic view of the first fan case as seen from the engine side.
FIG. 18 is a schematic front elevation view of the first fan case.
FIG. 19 is a schematic view as seen from under the first fan case.
FIG. 20 is a partial, sectional schematic view of the first fan case.
FIG. 21 is a schematic top plan view of a silencer.
FIGS. 1 through 9 show external shape and constitution of one embodiment of a soundproof type engine generator 10.
The soundproof case K of the soundproof type engine generator 10 can be of a slightly rounded, quasi-box shape. A front frame 21A and a rear frame 22A, which can be made of metallic pipe, can be disposed at the front and rear of the case K, set apart by a specified distance from each other. The front frame 21A and the rear frame 22A are respectively covered with front cover 11 and a rear cover 12, which can be made of resin material. As shown in FIG. 9, when a virtual plane parallel to the drawing surface is assumed between the front frame 21A and the rear frame 22A, both the frames are in symmetrical on both sides of the virtual plane. The front frame 21A is made up of a front lower frame 21 and a front support frame 24. Both ends 21 a, 21 b of the front lower frame 21 are bent to extend upward. Both ends 24 a, 24 b of the front support frame 24 are bent to extend downward. Both ends 24 a, 24 b are inserted into and connected to both ends 21 a, 21 b. Mounting brackets 21 c, 21 d fixedly welded inside both ends 21 a, 21 b and mounting brackets 24 c, 24 d fixedly welded inside both ends 24 a, 24 b are overlapped and secured with fastening bolts 24 e, 24 f. The rear frame 22A is made up of a rear lower frame 22 and a rear support frame 25. However, the brackets 21A1, 22A1, 21A2, 22A2 can be fastened in any suitable manner (e.g., with brackets). Both ends 22 a, 22 b of the rear lower frame 22 are bent to extend upward. Both ends 25 a, 25 b of the rear support frame 25 are bent to extend downward. Both ends 25 a, 25 b are inserted into and connected to both ends 22 a, 22 b. Mounting brackets 22 c, 22 d fixedly welded inside both ends 22 a, 22 b and mounting brackets 25 c, 25 d fixedly welded inside both ends 25 a, 25 b are overlapped and secured by tightening joining bolts 25 e, 25 f.
Handle mounting brackets 21A1, 22A1 and handle mounting brackets 21A2, 22A2 are fixedly welded to curved parts 24 g, 25 g on the left side and curved parts 24 h, 25 h on the right side of the front support frame 24 and the rear support frame 25. Both ends of the handle 19 a are attached to the handle mounting brackets 21A1, 22A1. Both ends of the handle 19 b are attached to the handle mounting brackets 21A2, 22A2. Fuel tank mounting plates 24 i, 25 i are fixedly welded to corresponding right positions of the front support frame 24 and the rear support frame 25.
The front lower frame 21 and the rear lower frame 22 are interconnected through connecting frames 23 a, 23 b, 23 c. Wheel shaft mounting brackets 21 g, 22 g and 21 h, 22 h can be respectively fixedly welded to outer sides of bent parts 21 e, 22 e and bent parts 21 f, 22 f of the front lower frame 21 and the rear lower frame 22. The wheel shaft mounting brackets 21 g, 22 g and 21 h, 22 h are respectively made of triangular metallic plate. Wheel shafts 82 a, 82 b fixedly welded to both ends of a pipe 81 a can be fixedly welded to the wheel shaft mounting brackets 21 g, 22 g. Wheel shafts 82 c, 82 d fixedly welded to both ends of a pipe 81 b can be fixedly welded to the wheel shaft mounting brackets 21 h, 22 h. In this way, the front frame 21A and the rear frame 22A are interconnected in their upper positions through handles 19 a, 19 b which can be of iron pipe, and in lower positions through pipes 81 a, 81 b which can be of iron. A front panel 13 is placed on the front cover 11 while a rear panel 17 is placed on the rear cover 12. Between the respectively placed front cover 11 and rear cover 12 are placed a top cover 14, a right side cover 15, a left side cover 16, and a bottom cover 18. The front panel 13, the rear panel 17, the top cover 14, and the right side cover 15, the left side cover 16, and the bottom cover 18 can be respectively made of resin material.
The front cover 11 and rear cover 12 can have the same shape, and their main parts 11 a, 12 a can be approximately square shaped with the upper two corners rounded. A pair of lugs 11 b, 11 c are formed at the upper two corners of the cover main part 11 a. A pair of lugs 12 b, 12 c are formed at the upper two corners of the cover main part 12 a. The two pairs of lugs 11 b, 12 b and lugs 11 c, 12 c cover the handle mounting brackets 21A1, 22A1 of the front frame 21A, and the handle mounting brackets 21A2, 22A2 of the rear frame 22A. The soundproof type engine generator 10 is portable by gripping the handle 19 a mounted to the handle mounting brackets 21A1, 22A1, and the handle 19 b mounted to the handle mounting brackets 21A2, 22A2.
Both sides of the cover main part 11 a can be formed to gradually widen downward, so that its lower corners 11 d, 11 e are located sidewise wider than the pair of lugs 11 b, 11 c respectively located above the lower corners. Likewise, both sides of the cover main part 12 a can be formed to gradually widen downward, so that its lower corners 12 d, 12 e are located sidewise wider than the pair of lugs 12 b, 12 c respectively located above the lower corners. To the lower corners 11 d, 11 e are respectively attached wheel covers 80 a, 80 c. Likewise, to the lower corners 12 d, 12 e are respectively attached wheel covers 80 b, 80 d.
To the positions of opposing wheel cover 80 a and wheel cover 80 b are attached wheel shafts 82 a, 82 b provided at both ends of the pipe 81 a. Wheels 83 a, 83 b can be attached with bolts 84 a, 84 b to the wheel shafts 82 a, 82 b, so that the wheels 83 a, 83 b are rotatable on the wheel shafts 82 a, 82 b. Likewise, to the positions of opposing wheel cover 80 c and wheel cover 80 d are attached wheel shafts 82 c, 82 d provided at both ends of the pipe 81 b. Wheels 83 c, 83 d can be attached with bolts 84 c, 84 d to the wheel shafts 82 c, 82 d, so that the wheels 83 c, 83 d are rotatable on the wheel shafts 82 c, 82 d.
A stop cover 85 a is attached between the wheel cover 80 b and the outer side of the wheel shaft 82 b with a bolt 85 b and a bolt 84 b. A stop lever 85 c is rotatably attached to the stop cover 85 a. Rotation of the wheel 83 b may be stopped by turning the stop lever 85 c and pressing it against the wheel 83 b to make the soundproof type engine generator 10 immovable.
As shown in FIGS. 3 and 4, the side ends of the wheels 83 a, 83 b are located farther in the advancing direction than the side ends of the lugs 11 b, 12 b and the left side cover 16. Likewise, the side ends of the wheels 83 c, 83 d are located farther in the advancing direction than the side ends of the lugs 11 c, 12 c and the right side cover 15. As a result, when the soundproof type engine generator 10 is placed near a wall or moved, the wheels 83 a, 83 b or the wheels 83 c, 83 d come into contact with the obstacle instead of the right side cover 15 or the left side cover 16.
Also, when the soundproof type engine generator 10 is to be raised to a high position (e.g. to place it on a cart or vehicle), it is possible to raise it to the high position by gripping the opposing pipe 81 a and the pipe 81 b below the soundproof type engine generator 10.
The front panel 13 is attached within the frame of the front cover 11 to constitute the front face of the soundproof type of engine generator 10, and is made as an integrally formed component of resin material. The front panel 13 is formed with a recess 13 a in which are provided an electric outlet 13 b, various switches 13 c, etc.
The top cover 14 is attached between top end brims of the front frame 21A and the rear frame 22A to constitute the top face of the soundproof type of engine generator 10, with its central part curving upward and extending right and left in a curved surface shape. In the approximate center of the top cover 14 is formed in a raised shape a fuel filler port passage part 14 a for passing the fuel filler port 27 a of a fuel tank 27. A fuel cap 14 b is attached to the fuel filler port 27 a.
The right side cover 15 and the left side cover 16 are attached to both side edges of the front frame 21A and the rear frame 22A to constitute respectively side faces of the soundproof type of engine generator 10. A second external air inlet 15 a that can be made up of a plurality of laterally extending slits, one above another, can be provided in part of the right side cover 15 from about its center to its lower part. Likewise, a first external air inlet 16 a that can be made up of a plurality of laterally extending slits, one above another, can be provided in part of the left side cover 16 from about its center to its lower part. An outlet 17 a (e.g. a round exhaust hole) can be formed in the upper part of the rear part of the rear panel 17. An outlet 17 b that can be made up of a plurality of laterally extending slit-shaped exhaust openings, one above another, can be formed in part of the rear panel 17 from about its center to its side.
The rear panel 17 is attached within the frame of the rear cover 12 to form the rear face of the soundproof type engine generator 10, and can be generally of the same shape as the front panel 13. The bottom cover 18 is attached between the lower end edges of the side frame 21A and the rear frame 22A to form the bottom face of the soundproof type engine generator 10.
As for the bottom cover 18, as shown in FIG. 8 and later in FIGS. 10 and 12, the front end 18 a 1 of the bottom part 18 a is placed over and joined to the lower end 11 f 1 of the front lower part 11 f of the front cover 11. Likewise, the rear end 18 a 2 of the bottom part 18 a is placed over and joined to the lower end 12 f 1 of the front lower part 12 f of the front cover 12. As shown in FIG. 12, an air suction hole E can be formed in part of the part between the upper end 11 f 2 of the front lower part 11 f of the front cover 11 and the lower end 13 e of the front panel 13. The upper end 12 f 2 of the rear lower part 12 f of the rear cover 12 and the lower end 17 e of the rear panel 17 are joined together without a gap. The left end 18 a 3 of the bottom part 18 a rises in an inward curve to form an arcuate recess, and can be placed on and joined to the lower end 16 e of the left side cover 16 from outside as shown in FIG. 10. The right end 18 a 4 of the bottom part 18 a rises in an onward curve to form an arcuate recess, and can be placed on and joined to the lower end 15 e of the right side cover 15 from outside.
FIGS. 10 through 21 show the internal constitution of the soundproof type engine generator 10.
Referring to FIGS. 10 to 12, the internal layout constitution of the soundproof type engine generator 10 is described. Inside the soundproof type engine generator 10 are placed an engine 31 and a generator 32 side by side. The engine 31 can be supported through a pair of front and rear mounts 26 a on the connecting frame 23 b. The generator 32 can be supported through a pair of front and rear mounts 26 b on the connecting frame 23 c. In this way the generator 32 and the engine 31 are placed in the soundproof case K.
A battery 2 can be placed behind the connecting frame 23 a in the soundproof type of engine generator 10. An attachment plate 2 a can be put on the top part of the battery 2, and both ends of the attachment plate 2 a can be secured to the connecting frame 23 a using attachment members 2 b. A fuel tank 27 can be placed above the engine 31 and mounted to fuel tank mounting plates 24 i, 25 i of the front support frame 24 and the rear support frame 25. The fuel filler port 27 a described before is provided in the central top part of the fuel tank 27. The fuel filler port 27 a passes through the fuel filler port passage part 14 a to project up beyond the top cover 14. A removable filler cap 14 b is fitted to the fuel filler port 27 a.
A controller 3 can be placed in a position facing the second external air inlet 15 a in the vicinity of the right side cover 15 in the soundproof type engine generator 10. Both ends of the controller 3 can be attached to the front support frame 24 and the rear support frame 25 through brackets 3 a. To the engine 31 can be attached a suction fan part 31 d, as shown in FIG. 11. The suction fan part 31 d can be located on the controller 3 side.
An air cleaner 35 can be placed in about the vertical center of the front right side part in the soundproof type engine generator 10 to suction air through the suction port 35 a (see FIG. 12). A carburetor 36 can be placed beside the air cleaner 35 in a position nearer to the engine 31 than to the air cleaner 35. The air cleaner 35 can be placed on the suction side of the engine 31 to clean the air drawn in through the suction fan part 31 d into the soundproof case K, and to feed the cleaned air to the carburetor 36.
Fuel supplied from the fuel tank 27 to the carburetor 36 is mixed with air supplied to the carburetor 36 to make a mixture that is supplied through a suction pipe 37 to the engine 31. The engine 31 is provided with an ignition plug 44 to ignite and combust the mixture supplied from the carburetor 36. The combustion causes the engine 31 to operate. Blow-by gas filling the interior of the head gap 53 e of the cylinder head 53 is returned through a blow-by gas pipe 53 f to the air cleaner 35, mixed with air, and combusted again, so that blow-by gas is not released into the atmosphere.
A silencer 45 can be provided through an exhaust pipe 38 on the exhaust side of the engine 31. The exhaust pipe outlet 45 c of the silencer 45 can face the outlet 17 a of the rear panel 17. The silencer 45 can be attached through front and rear stays 45 a, 45 b using front and rear bolts 45 e, 45 f to the interior of the exhaust case 60.
Exhaust gas emitted from the engine 31 is fed through the exhaust pipe 38 to the silencer 45 to be silenced, and released outside. The exhaust case 60 can be positioned above the engine 31. External air suctioned with the suction fan part 31 d cools the engine 31, flows through the exhaust case 60, and goes out through both the outlet 17 a and the outlet 17 b of the rear panel 17.
The generator 32 can be placed in the vicinity of the left side cover 16 in the soundproof type engine generator 10. The generator 32 is provided with an inlet part 32 a and an outlet part 32 b. A duct 90 is provided between the left side cover 16 and the suction part 32 a of the generator 32 (see FIG. 12). The duct 90 can be made of rubber as a single part including a cover attachment part 90 a and a generator attachment part 90 b. The cover attachment part 90 a can be attached by fitting it to a guide cylinder part 16 b projecting inward and communicating with the first external air inlet 16 a of the left side cover 16. The generator attachment part 90 b can extend from the cover attachment part 90 a toward the inlet part 32 a of the generator 32 and can be formed in a shape that follows the external shape of a generator cover 33 configuring the inlet part 32 a of the generator 32, with its fore-end 90 b 1 curved inward. The fore-end 90 b 1 can be pressed against and attached to the outer surface of the generator cover 33. The generator cover 33 can be formed with a plurality of introduction holes 33 d radially about the axis thereof, so as to guide external air introduced through the first external air inlet 16 a through the duct 90 to the plurality of introduction holes 33 d of the generator cover 33. The outlet part 32 b of the generator 32 can be placed so as to face the outlet 17 b of the rear panel 17 to guide the external air introduced from the first external air inlet 16 a to the generator 32 through the duct 90 and, after passing it over the generator 32, to release it out of the soundproof case K from the outlet 40 k of the exhaust part 32 b through the outlet 17 b.
Next, the constitution of the soundproof type engine generator 10 is described in reference to FIGS. 13 to 21. The soundproof type engine generator 10 can have the generator 32 and the engine 31 placed side by side in the soundproof case K. The rotary shaft 46 of the generator 32 and the crankshaft 41 of the engine 31 can be interconnected on the same axis for interlocked rotation. While the rotary shaft 46 of the generator 32 and the crankshaft 41 of the engine 31 are formed integrally in this embodiment, the rotary shaft 46 and the crankshaft 41 may be separately formed and interconnected.
The engine 31 used here is an air-cooled, single cylinder, four-stroke cycle engine. The engine body 31 a can be integrally cast with a cylinder body part 31 a 1 and a crankcase part 31 a 2 on one side. An integrally cast crankcase 40 is fit to the crankcase part 31 a 2. A crankshaft 41 is supported through bearings 91 a, 91 b on the crankcase part 31 a 2 and the crankcase 40. A piston 50 is provided for reciprocal motion in the cylinder body part 31 a 1. The piston pin 51 provided in the piston 50 and the crankshaft 41 are interconnected through a connecting rod 52. As the piston 50 reciprocates, the crankshaft 41 is rotated through the connecting rod 52. Lubricant oil 87 can be stored in a crankcase 86 defined with the engine body 31 a and the crankcase 40. The level of lubricant oil 87 can be detected with a level sensor 88.
A cylinder head 53 is attached to the cylinder body part 31 a 1. A combustion chamber 54 is defined as a space surrounded with the inner wall 31 a 3 of the cylinder body part 31 a 1, the head part 50 a of the piston 50, and the recess 53 a of the cylinder head 53. The cylinder body part 31 a 1 and the cylinder head 53 are respectively provided with fins 31 a 6, 53 b. The cylinder head 53 is formed with an intake port 55 and an exhaust port 56, open to the combustion chamber 54. Both the ports are opened and closed with an intake valve 58 and an exhaust valve 59 according to appropriate timing. An intake pipe 37 is connected to the intake port 55. An exhaust pipe 38 is connected to the exhaust port 56.
The exhaust case 60 is made up of a cover part 60 a, lower case part 60 b, and an upper case part 60 c. The cover part 60 a can be placed on part of the lower case part 60 b covering the exhaust pipe 38. The lower case part 60 b is connected to the exhaust side of the cylinder body part 31 a 1. The lower case part 60 b can be secured together with the cover part 60 a to the cylinder body part 31 a 1 by tightening bolts 61 in three positions. The lower end of the lower case part 60 b is placed on the upper end of the lower part 60 a. The lower end of the upper case part 60 c is placed on the upper end of the lower case part 60 b and secured by tightening bolts 63.
The exhaust case 60 and the silencer 45 can be placed above the engine 31. The silencer 45 can be placed in a space 61 formed with the lower case part 60 b and the upper case part 60 c. A crank 68 for guiding air to the space 61 is formed between the cylinder body part 31 a 1 and the silencer 45. After cooling the engine 31 air flows through the air feed passage 68 to cool the silencer 45 when flowing through the space 61 formed between the silencer 45 and discharged through an exhaust opening 60 d formed with the lower case part 60 b and the upper case part 60 c. The exhaust pipe outlet 45 c of the silencer 45 can face the outlet 17 a of the rear panel 17. The exhaust opening 60 d formed with the lower case part 60 b and the upper case part 60 c can face the outlet 17 b of the rear panel 17. Exhaust gas can be released out of the outlet 17 a. Cooled air is released out of the outlet 17 b.
One end of the crankshaft 41 projects out of the engine body 31 a of the engine 31 and extends toward the right side cover 15. A rotor 42 of a flywheel magneto 43 can be fit over the end of the crankshaft 41 using a key 43 a and secured by tightening a nut 43 b. A magnet 42 a for detecting the ignition time point can be attached on the periphery of the rotor 42. A coil 42 b for detecting the ignition time point is provided to face the magnet 42 a. A plurality of second fans 34 for suctioning air can be formed integrally with the fore-end side of the rotor 42.
A disk 39 having cogs 39 a can be secured to the rotor 42. The engine starts as the disk 39 is driven with a starter motor 94 to rotate. The flywheel magneto 43, etc. are surrounded with a fan cover 44 extending about the axis of the crankshaft 41. A plurality of air guide holes 44 b can be formed with the fan cover 44 and a cover cap 44 a. The fan cover 44 can be made from a formed metallic sheet, for example. The plural number of air guide holes 44 b can be formed by gaps produced between the air inlet 44 c of the fan cover 44 and the cover cap 44 a attached to the fan cover 44 using screws 44 d. The gap produced with the plurality of air introduction holes 44 b is formed as the attachment shaft part 44 a 1 of the cover cap 44 a has a specified length in the axial direction.
As the crankshaft 41 is rotated by the operation of the soundproof type engine generator 10, external air introduced from the second external air inlet 15 a is guided with the second fan 34 from the plurality of air guide holes 44 b through the air introduction hole 44 c of the fan cover 44 to the engine 31. This air is used to cool the engine 31. After that, the air is guided from the cylinder body 31 a 1 through the exhaust case 60 to an air passage 68, to flow into the space 61 formed between the silencer 45 and, after cooling the silencer 45, discharged out of the soundproof case K.
The generator 32 is provided on a rotary shaft 46 which can be integral with the other end of the crankshaft 41 projecting out of the crankcase 40 of the engine 31 and extending toward the left side cover 16, to generate electricity by the rotation of the rotary shaft 46. In other words, the opening part 33 a of the generator cover 33 is placed on the generator side opening 40 a of the crankcase 40 and secured by tightening bolts 151. An attachment opening 33 b is formed in the central part on the left side cover 16 side of the generator cover 33. The attachment opening 33 b can be closed by fitting a cap 33 c after attaching the generator 32 to the rotary shaft 46. A plurality of air introduction holes 33 d can be formed radially about the attachment opening 33 b on the left side cover 16 side of the generator cover 33.
To the rotary shaft 46 can be attached the first fan 77 and a fixed shaft 49, in that order, and secured by tightening a nut 70 on the fore-end. A rotor 71 of a quasi-cylindrical shape with its left side cover 16 side open is rivet-secured to the flange part 49 a of the fixed shaft 49. A plurality of magnets 72 a can be attached to the inside round surface of the rotor 71. A stator 73 having a core 73 b with a coil 73 a wound thereon is placed on the inner circumferential side of the magnets 72 a. The core 73 b can be attached to the left side cover 16 side of the generator cover 33 using bolts 75. Along with the rotation of the crankshaft 41, the rotary shaft 46 rotates. As the magnets 72 a rotate around the coil 73 a, electromotive force is produced in the coil 73 a to generate electricity.
A fan chamber 76 is formed with the generator side opening 40 a of the crankcase 40 and the opening 33 a of the generator cover 33. The first fan 77 is placed in the fan chamber 76. The first fan 77 can have a disk-like defining plane part 77 a, and a plurality of first blades 77 b and a plurality of second blades 77 c respectively provided radially on head and tail sides of the defining plane part 77 a. The defining plane part 77 a of the first fan 77 can be secured by tightening its base part 77 a 1 using a bolt 78 to the flange part 49 a of the fixed shaft 49, so that the first fan 77 rotates together with the rotary shaft 46.
The crankcase 40 has an attachment hole part 40 b for passing and attaching the crankshaft 41. An opening 40 c surrounding the attachment hole part 40 b is formed in the side wall on the engine side of the crankcase 40. The crankcase 40 is formed by bringing the mating face 40 c 1 of the engine side opening 40 c into contact with the mating faces 31 a 11, 31 a 21 formed on the cylinder body part 31 a 1 and the crankcase part 31 a 2, respectively, and tightening them together using bolts 79. The crankcase 40 is constituted with a pair of air feed passages 40 d with their inlets 40 d 1 open downward and with their outlets 40 d 2 open toward the fan chamber 76. The crankcase 40 can be secured by bringing the mating face 40 a 1 of the generator side opening 40 a into contact with the mating faces 33 a 1 formed at the opening 33 a of the generator cover 33, and tightening them together using bolts 151.
The crankcase 40 can also have an integrally formed rib 40 e rising from the generator side opening 40 a to surround part of the engine side opening 40 c. A metallic plate 40 g can be secured to a boss part 40 i inside the rib 40 e by tightening screws 40 h into the boss part 40 i to form an air feed passage 40 f. The inlet 40 f 1 of the air feed passage 40 f is open toward the engine. The outlet 40 f 2 is open toward the fan chamber 76. In this way, as the crankcase 40 is provided with a pair of air feed passages 40 d in the lower part and with the air feed passage 40 f in the upper part, at least part of the air feed passages is formed in the crankcase 40. As air passes through the air feed passages, the crankcase 40 is effectively cooled. As air is suctioned through the air inlet, air flow occurs along the surface of the crankcase, at least one of upper and lower parts of the crankcase is cooled. As a result, also lubricant oil 87 in the crankcase 86 is effectively cooled.
The opening 33 a of the generator cover 33 is formed with an outlet part 33 j. The generator side opening 40 a of the crankcase 40 is formed with an outlet part 40 j. The outlet part 33 j and the outlet part 40 j are joined to form an outlet 40 k which can face the outlet 17 b made up of slit-like outlet holes in the rear panel 17.
In the soundproof type engine generator 10, the first fan 77 is placed between the generator 32 and the engine 31. The plurality of first blades 77 b of the first fan 77 is placed so as to face the generator 32. As shown in FIG. 12, the plurality of first blades 77 b are formed radially at approximately equal intervals about the axis O1 of the crankshaft 41. The plurality of second blades 77 c of the first fan 77 are placed so as to face the engine 31. As shown in FIG. 15, the plurality of second blades 77 c are formed radially at approximately equal intervals about the axis O1 of the crankshaft 41. The plurality of second blades 77 c are placed between the engine 31 and the plurality of first blades 77 b.
The soundproof type engine generator 10 has a first cooling passage A and a second cooling passage B. The first cooling passage A guides external air introduced through the first external air inlet 16 a of the left side cover 16 by the rotation of the first fan 77 through the duct 90 and the generator cover 33 to the first fan 77, to the generator 32, and out of the soundproof case K. The second cooling passage B guides external air introduced through the second external air inlet 15 a of the right side cover 15 to the engine 31 with the second fan 34, and out of the soundproof case K. The flow of air through the first cooling passage A is indicated with the solid line, and the flow of air through the second cooling passage B is indicated with the dash-and-double-dotted line.
The first fan 77 has a disk-like defining plane part 77 a, a plurality of first blades 77 b and a plurality of second blades 77 c respectively provided radially on head and tail sides of the defining plane part 77 a. External air introduced through the first external air inlet 16 a with the plurality of first blades 77 b is guided through the duct 90, to the generator 32, and out of the soundproof case K. Air in the soundproof case K is fed through the outlet 40 k out of the soundproof case K with the plurality of second blades 77 c. The plurality of first blades 77 b, the plurality of second blades 77 c, and the disk-like defining plane part 77 a, of the first fan 77 can be formed as a single member of resin material, so that the number of pars is reduced, thereby reducing the cost.
The first fan 77 is placed between the generator 32 and the engine 31. The plurality of first blades 77 b of the first fan 77 are placed so as to face the generator 32, while the plurality of second blades 77 c of the first fan 77 are placed so as to face the engine 31. The plurality of second blades 77 c are placed between the engine 31 and the plurality of first blades 77 b to introduce air in the soundproof case K through the air feed passages 40 d, 40 f to the plural number of second blades 77 c. In this way, while the air feed passages 40 d, 40 f for guiding air in the soundproof case K into the air feed passages 40 d, 40 f are provided in the vicinity of upper and lower parts of the crankcase 86 of the engine 31, the air inlet may be provided in the vicinity of at least one of upper and lower parts.
The outlet 17 b can be open at the rear panel 17 of the soundproof case K. Two air streams fed respectively with the first blades 77 b and the second blades 77 c of the first fan 77 are brought together in the other radial vicinity of the first fan 77. Both the air streams in the state of being brought together are discharged through the outlet 40 k and through the outlet 17 b out of the soundproof case K.
The first external air inlet 16 a is provided on the generator side face in the crankshaft direction of the soundproof case K. The second external air inlet 15 a is provided on the engine side face in the crankshaft direction of the soundproof case K. A gap C in communication with the space inside of the soundproof case K is provided between the second external air inlet 15 a and the second fan 34. Electric components F, such as the controller 3, the battery 2, etc. can be placed in the middle of an air passage D extending from the second external air inlet 15 a to the second fan 34 of the suction fan part 31 d in the gap C. As for the crankcase 40, a pair of air feed passages 40 d are formed in a lower position, and air feed passage 40 f is formed in an upper position. Air inlets 40 d 1, 40 f 1 for introducing air into the air feed passages 40 d, 40 f are formed in the vicinity of upper and lower parts of the crankcase 86 of the engine 31. As a result, the air inlets 40 d 1, 40 f 1 are provided in the vicinity of the second blades 77 c of the first fan 77.
The soundproof type engine generator 10 has a first cooling passage A and a second cooling passage B. The first cooling passage A guides external air introduced through the first external air inlet 16 a to the first fan 77, to the generator 32, and out of the soundproof case K. The second cooling passage B guides external air introduced through the second external air inlet 15 a to the engine 31 with the second fan 34, and out of the soundproof case K. Therefore, external air can be introduced separately to the generator 32 and the engine 31, so that the generator is cooled effectively. In other words, the first fan 77 rotates along with the operation of the soundproof type engine generator 10. The first fan 77 has the plurality of first blades 77 b and second blades 77 c. External air introduced through the first external air inlet 16 a is guided with the plurality of first blades 77 b through the first cooling passage A to the generator 32, and released out of the soundproof case K. At the same time, as the air in the soundproof case K is drawn out of the soundproof case K with the plurality of second blades 77 c for drawing out the warmed-up air in the soundproof case K, the interior of the soundproof case K is effectively cooled. Further, as the first fan 77 b for cooling the generator 32 and the second fan 77 c for discharging air in the soundproof case K are respectively formed on both head and tail sides of the disk-like defining plane part 77 a, the constitution of the air feed passage via the layout and attachment constitution of the fan is simplified in comparison with the case in which the fans are provided separately.
The rotor 71 of the generator 32 is formed in a barrel-like shape. The opening of the generator attachment part 90 b on one end of the duct 90 can be placed so as to face the generator cover 33 on the open side of the barrel-shaped rotor 71. The plurality of first blades 77 b can be placed near the outside face of the bottom of the barrel-shaped rotor 71. The bottom of the rotor 71 is provided with a plurality of air guiding holes 71 a. By the air guiding effect of the plurality of first blades 77 b, the external air entering through the first external air inlet 16 a flows through the duct 90 and through the plurality of air inlet holes 33 d of the generator cover 33 into the rotor 71, further through the air guiding hole 71 a and over the rotor 71, to cool the generator 32.
The first fan 77 is placed between the generator 32 and the engine 31. The plurality of first blades 77 b of the first fan 77 can be placed so as to face the generator 32, while the plurality of second blades 77 c of the first fan 77 can be placed so as to face the engine 31. The plurality of second blades 77 c can be placed between the engine 31 and the plurality of first blades 77 b to introduce air in the soundproof case K through the air feed passages 40 d, 40 f to the plurality of second blades 77 c. Further, air inlets 40 d 1, 40 f 1 for introducing air into the air feed passages 40 d, 40 f are formed in the vicinity of upper and lower parts of the crankcase 86 of the engine 31. As air flows in through the air inlets 40 d 1, 40 f 1, an air flow occurs along the surfaces of the engine body 31 a and the crankcase 40 to cool upper and lower surfaces of the crankcase 40. As a result, lubricant oil 87 in the crankcase 86 is effectively cooled. As the air feed passages 40 d, 40 f are formed in the crankcase 40, the crankcase 40 is cooled effectively when air passes through the air feed passages 40 d, 40 f. As a result, lubricant oil 87 in the crankcase 86 is effectively cooled. Incidentally, while the air in the soundproof case K is guided to the plurality of second blades 77 c through the air feed passages 40 d, 40 f, in another embodiment, air can be guided through one of the air feed passages 40 d, 40 f.
The outlet 17 b can be made open at the soundproof case K. Two air streams fed respectively with the first blades 77 b and the second blades 77 c of the first fan 77 are brought together in the other radial vicinity of radius outside of the first fan 77. The combined air streams can be discharged out of the soundproof case through the outlet 17 b. Therefore, in comparison with the case in which respective air streams are fed with the first blades and the second blades, and discharged through separate passages, air is discharged faster and farther. At the same time, the exhaust constitution can be simplified.
The first external air inlet 16 a is provided on the generator side face in the crankshaft direction of the soundproof case K. The second external air inlet 15 a is provided on the engine side face in the crankshaft direction of the soundproof case K. A gap C in communication with the space inside of the soundproof case K is provided between the second external air inlet 15 a and the second fan 34. Electric components F, such as the controller 3, the battery 2, etc. can be placed in the middle of an external air passage D extending from the second external air inlet 15 a to the second fan 34 of the suction fan part 31 d in the gap C. Air inlets 40 d 1, 40 f 1 for introducing air in the soundproof case K into the air feed passages 40 d, 40 f are formed in the vicinity of upper and lower parts of the crankcase 86 of the engine 31. Air is suctioned through the air inlets 40 d 1, 40 f 1 near the second blades 77 c. Part of the external air introduced through the second external air inlet 15 a is suctioned through the air inlets 40 d 1, 40 f 1 and the external air introduced from the second external air inlet flows along the crankcase surface over a wide range of the crankcase. Therefore, the electric components F such as the controller 3, the battery 2, etc. are effectively cooled with the air flowing through the external air passage D and the crankcase is cooled effectively. As a result, lubricant oil in the crankcase is also cooled effectively.
While the soundproof type engine generator 10 is in operation, external air is suctioned through the suction holes E provided in the lower part and the front part of the soundproof type engine generator 10 by the operation of the second fan 34 of the suction fan part 31 d. The suctioned external air flows as cooling air to the external air passage D to cool the engine 31. As the air inlets 40 d 1, 40 f 1 are provided in the vicinity of the second blades 77 c, part of the external air is suctioned through the air inlets 40 d 1, 40 f 1, and flows from the engine body 31 a along the surface of the crankcase 40 over a wide area of the crankcase 40. Therefore, the crankcase 40 is effectively cooled. As a result, also lubricant oil 87 in the crankcase 86 is effectively cooled.
Further details on a sound proof type engine generator are provided in U.S. application Ser. No. 11/775,838, filed Jul. 10, 2007, the entire contents of which are hereby incorporated by reference and should be considered as part of this specification.
1. A soundproof type engine generator with a generator and an engine disposed side by side in a soundproof case, comprising:
a first external air inlet and a second external air inlet on the soundproof case;
a first cooling passage configured to guide external air introduced from the first external air inlet through a duct to a first fan, the first fan configured to guide the said external air to the generator, the air then discharged out of the soundproof case;
a second cooling passage configured to guide external air introduced from the second external air inlet with a second fan to the engine, the air then discharged out of the soundproof case; and
the first fan comprising:
a disk-like planar part; and
a plurality of first blades and second blades provided respectively on opposite sides of the planar part,
wherein external air introduced into the soundproof case from the first external air inlet with the plurality of first blades is guided through the duct to the generator and then discharged out of the soundproof case, and air in the soundproof case is discharged with the plurality of second blades out of the soundproof case.
2. The soundproof type engine generator of claim 1, wherein:
a rotary shaft of the generator and a crankshaft of the engine are disposed coaxially and connected together for interlocked rotation;
the first fan is disposed between the generator and the engine;
the plurality of first blades of the first fan are disposed so as to face the generator, and the plurality of second blades of the first fan are disposed so as to face the engine;
the plurality of second blades are disposed between the engine and the plurality of first blades;
air in the soundproof case is introduced through an air feed passage to the plurality of second blades; and
an air inlet for introducing air in the soundproof case into the air feed passage is provided proximate at least one of the upper and lower parts of a crank chamber of the engine.
3. The soundproof type engine generator of claim 2, wherein:
an air outlet is open at the soundproof case;
two air streams fed respectively with the first blades and the second blades of the first fan are brought together proximate an outer radial edge of the first fan; and
the combined air streams are discharged out of the soundproof case.
4. The soundproof type engine generator of claim 2, wherein at least part of the air feed passage is formed in a crankcase of the engine.
5. The soundproof type engine generator of claim 2, wherein:
the first external air inlet is provided in the side face on the generator side of the soundproof case in a crankshaft direction;
the second external air inlet is provided in the side face, on the engine side, of the soundproof case in the crankshaft direction;
a gap in communication with a space inside of the soundproof case is provided between the second external air inlet and the second fan;
electric components disposed in the gap in the middle of an external air passage extending from the second external air inlet to the second fan; and
the air inlet is provided proximate the second blades.
6. A soundproof type engine generator, comprising: with a generator and an engine disposed side by side in a soundproof case, comprising:
a generator disposed adjacent the internal combustion engine;
a substantially soundproof case configured to house at least the internal combustion engine and the generator, the soundproof case defining a first external air inlet and a second external air inlet;
a first fan disposed between the generator and the engine, the first fan configured to draw a first external air flow through the first external air inlet and to guide the first external air flow through a first cooling passage to the generator, the first external air flow discharged out of the soundproof case; and
a second fan disposed between the second external air inlet in the substantially soundproof case and the engine, the second fan configured to draw a second external air flow through the second external air inlet and to guide the second external air flow through a second cooling passage to the engine, the second external air flow discharged out of the soundproof case, the second cooling passage being separate from the first cooling passage.
7. The soundproof type engine generator of claim 6, wherein the first fan comprises a rotatable disk-like part and a plurality of first blades and second blades provided respectively on opposite sides of the disk-like part, external air introduced into the soundproof case from the first external air inlet with the plurality of first blades being guided through a duct to the generator and then discharged out of the soundproof case, air in the soundproof case being discharged with the plurality of second blades out of the soundproof case.
8. The soundproof type engine generator of claim 7, wherein:
the plurality of first blades of the first fan are disposed so as to face the generator, and the plurality of second blades of the first fan are disposed so as to face the engine; and
the plurality of second blades are disposed between the engine and the plurality of first blades.
9. The soundproof type engine generator of claim 6, wherein a rotary shaft of the generator and a crankshaft of the engine are coaxial and coupled for interlocked rotation.
10. The soundproof type engine generator of claim 9, wherein the rotary shaft of the generator and crankshaft of the engine form a unitary body.
11. The soundproof type engine generator of claim 6, wherein the first external air inlet and the second external air inlet are disposed on opposite ends of the substantially soundproof case.
12. The soundproof type engine generator of claim 6, wherein the first cooling passage and second cooling passage are configured to direct external air separately to the generator and engine, respectively, so as to effectively cool the generator and engine.
13. A method for operating a soundproof type engine generator having a generator and an engine disposed side by side in a soundproof case, comprising:
drawing a first external air flow through the soundproof case and directing said first external air flow to the generator, the first external air flow ejected out of the soundproof case; and
drawing a second external air flow through the soundproof case and directing said second external air flow to the engine, the second external air flow ejected out of the soundproof case,
wherein the first external air flow and second external air flow are directed separately to the generator and engine, respectively, so as to effectively cool the generator and engine.
US11775825 2007-04-02 2007-07-10 Soundproof type engine generator Active 2028-02-18 US7557458B2 (en)
JP2007096746A JP2008255831A (en) 2007-04-02 2007-04-02 Soundproof engine generator
JP2007-096746 2007-04-02
US20080238221A1 true US20080238221A1 (en) 2008-10-02
US7557458B2 true US7557458B2 (en) 2009-07-07
ID=39793044
US11775825 Active 2028-02-18 US7557458B2 (en) 2007-04-02 2007-07-10 Soundproof type engine generator
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