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APPROVED ARRANGEMENT GUIDELINE ~ WILD GAME MEAT - PDF
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1 APPROVED ARRANGEMENT GUIDELINE ~ WILD GAME MEAT 1
2 CONTENTS APPROVED ARRANGEMENT GUIDELINE ~ WILD GAME MEAT... 1 Disclaimer... 6 Preface... 7 Definitions... 8 Acronyms Approved Arrangements Purpose...11 Scope..11 Sections of the Approved Arrangement.11 Part 1: System Support...11 Part 2: Process Control..12 Part 3: Certification Requirements Structure of these Guidelines Review Process for These Guidelines.13 Interpreting this Guideline..13 Guides for scope and content for procedures.14 Performance requirements for each procedure..14 Workbook for Approved Arrangement Application Preparation and Auditing.14 Targets for each procedure.15 Alternative Compliance..15 Using the Guideline to Verify the Approved Arrangement 15 Supporting documentation Policy and legislative references.16 Other guidelines and industry recommendations 16 PART 1 SYSTEM SUPPORT Introduction Policy objectives and commitment Performance Indicators Organisational structure Performance Indicators Management review Performance Indicators Internal audit Performance Indicators Corrective Action Performance Indicators Training Reference 22 Performance Indicators Document control Reference 23 Performance Indicators...23 PART PROCESS CONTROL
3 A) Good Hygienic Practice B) Hazard Analysis Critical Control Point Introduction 25 PROCESS CONTROL PART A Good Hygienic Practice Pre-operational sanitation..26 Reference 26 Performance Requirements Operational sanitation Performance Requirements Personal hygiene Performance Requirements Waste disposal Performance Requirements Water supply Performance Requirements Pest control Performance Requirements Structure and Maintenance Performance Requirements Control of hazardous substances Performance Requirements Purchasing Performance Requirements Calibration Performance Indicators Sourcing and transport of Game Animal Carcases Reference.31 Performance Requirements Animal Welfare Reference 32 Performance Requirements Dressing Performance Requirements Boning Performance Requirements Temperature control Performance Indicators Sampling programs References..34 Performance Indicators Animal Food Material Process Control PART B Hazard Analysis and Critical Control Points 36 PART PRODUCT INTEGRITY AND CERTIFICATION REQUIREMENTS Introduction Insecurity during Exceptional Circumstances
4 Performance Requirements Product traceability, withdrawal and recall Performance Requirements Trade description Performance Indicators Export security and integrity Performance Requirements Control of official marks Performance Requirements Importing country requirements Performance Requirements Export documentation References..42 Performance Indicators..42 APPENDIX DOCUMENTATION OF PROCEDURES Sanitation Standard Operating Procedure and Standard Operating Procedure (advisory) Purpose 44 Scope...44 Definitions..44 Background.44 References...44 Methodology 44 Monitoring 44 Responsibility...45 Corrective action..45 Records.45 Verification Work Instruction (advisory).45 APPENDIX PRODUCT INTEGRITY AND CERTIFICATION PROCEDURES A) Export security and integrity Inter-establishment transfer: Non-export meat Wild game meat from another country for further processing and export Condemned material: Animal food material: Pharmaceutical material: 49 B) Official Marks and Marking Devices 49 Resemblances..50 Sizes of resemblances.50 Defacement.50 Container seals 51 For One Seals: 51 C) Export documentation..51 4
5 APPENDIX THE HACCP SYSTEM HACCP Principles of HACCP.54 Developing the HACCP plan.55 5
6 Disclaimer These guidelines are for guidance only. The Guidelines do not necessarily cover all he requirements of the Export Control Act 1982 and the relevant Export Control Orders. Some of the legislative requirements referred to in the Guidelines have exceptions or important qualifications. In most cases, the particular circumstances of an establishment will need to be taken into account in determining how the legislative requirements relating to an approved arrangement are to be met for that establishment. The Guidelines are not a substitute for professional advice. While all reasonable efforts have been made to ensure that the information in the Guidelines is accurate, up to date and complete, the Commonwealth does not accept liability for any loss or damage that could result from relying on information provided in these Guidelines. 6
7 Preface Under the Export Control (Wild Game Meat and Wild Game Meat Products) Orders 2010, it is the responsibility of the Establishment Occupier to develop, implement and maintain the establishment s approved arrangement to meet food safety and product integrity requirements and facilitate market access. This Approved Arrangement needs to demonstrate that the objectives of the Order 1.03 are met to ensure that wild game meats and wild game meat products intended for export: Are wholesome or are identified for further processing for food; and Are derived from animals that were treated humanely during harvest; and Meet the importing country requirements necessary to maintain market eligibility; and That their integrity as food is assured; and Meet the requirements for accurate trade description. These guidelines outline the factors to be considered by industry in the documentation of management practices, hygienic operations and export certification processes. For the regulator and they provide the framework for verification and certification. The information provided in these guidelines will aid in verifying on-going compliance of food safety and product integrity management systems of establishments in the Australian wild game meat industry. The guidelines therefore support an inspection and certification system that will meet the requirements of all stakeholders including government, customers, producers, processors and Australia s trading partners. Mark Schipp General Manager Food Exports Branch Australian Quarantine and Inspection Service 7
8 Definitions These definitions supplement those in the Export Control Act 1982, Export Control (Wild Game Meats) Orders 2008 and the Australian Standard for the Hygienic Production and Transportation of Wild Game Meats for Human Consumption (AS 4464:2007). Competent Control (verb) Control (noun) Control measure Corrective Action Deviation Export Documentation Operating System (EXDOC) Export Permit Flow diagram Good Hygienic Practice (GHP) Hazard Analysis Critical control point (HACCP) plan Humane harvesting of Wild Game animals Are able to perform the allocated skill, task or function satisfactorily. To take all necessary actions to ensure and maintain compliance with criteria established in the HACCP plan. The state wherein correct procedures are being followed and criteria are being met. Any action and activity that can be used to prevent or eliminate a food safety hazard or reduce it to an acceptable level. Action taken to address non-compliance (immediate) and action taken to ensure that the chance of repeat non-compliance is prevented or minimised (long term or preventive). Failure to meet a critical limit. The computer system controlled by AQIS for receiving electronic Notices of Intention to export and for issuing Export Permit and Government certificates. A permit issued by AQIS for the export of Wild Game Meats under clause 6 or 7 of Schedule 8 of the Export Control (Wild Game Meat and Wild Game Meat Products) Orders. A systematic representation of the sequence of steps or operations used in the production or manufacture of a particular product. All practices regarding the conditions and measures necessary to ensure that the safety and suitability of food at all stages of the food chain. A document prepared in accordance with the principles of HACCP to ensure control of hazards which are significant for food safety in the segment of the food chain under consideration. Kangaroos are to be head shot only. Wild Game Boar is to be head or chest shot by firearm; chest shot by arrow; or the insertion of a knife into the heart or major blood vessels. There is to be no evidence of the animals being mauled/savaged by dogs during the capture process. A form approved by the Secretary for use with the transport of animal food or pharmaceutical material between registered establishments or from registered establishments to animal food manufacturers or to premises 8
9 handling pharmaceutical material. This form may be electronic. Inedible Meat Transfer Certificate (IMTC) Meat Hygiene Meat Transfer Certificate (MTC) All the conditions and measures necessary to ensure that the safety and suitability of food at all stages of the food chain. A form approved by the Secretary for use when export eligible Wild Game Meats are transferred between export registered establishments. This form may be electronic. Non-export meat Organoleptic Inspection Pre-requisite Programs Request for Permit (RFP) RFP Validator (or RFP authorised signatory) Sanitation Standard Operating Meat that is not produced in accordance with the Orders (including Wild Game Meats that have lost their eligibility for export). Using the senses of sight, touch, taste and smell for identification of diseases and defects. General sanitation, hygiene, testing and maintenance programs applied prior to the application of HACCP, ensuring that the HACCP process can focus on issues directly related to food safety and including SSOPs. The electronic version of the Notice of Intention. When it is validated it automatically generates the Export Permit. A fit and proper person (as defined under the Orders) who has been granted password access to EXDOC to validate permits. A documented system for assuring that personnel, facilities, equipment and utensils are clean and where necessary, sanitised to specified levels during operations. Procedure (SSOP) Standard Operating Procedure (SOP) A document describing the way an activity, process or service is delivered. State Regulatory Authority Step Work Instruction The state authority responsible for an aspect of regulation of wild game harvesting and/or processing. A point, procedure, operation or stage in the food chain including raw materials, from primary production to final consumption. A written job description; in-line specification; work procedure. 9
10 Acronyms Further to the definitions provided above acronyms used in this document are expanded below for reference. AQIS AS ATM CEGEM Australian Quarantine and Inspection Service Australian Standard Area Technical Manager Construction and Equipment Guideline for Export Meat ECA Export Control Act, 1982 EC(WGMWGMP)O EGMIAC FSANZ ISO MHA MI MSDS NMMP NRS OPS OPV PIC QA Export Control (Wild Game Meat and Wild Game Meat Products) Orders Export Game Meat Industry Advisory Committee Food Standard Australia New Zealand International Standards Organisation Meat Hygiene Assessment Meat Inspector Material Safety Data Sheet National Microbial Monitoring Program National Residue Survey On-Plant Supervisor On Plant Veterinarian Property Identification Code Quality Assurance 10
11 Approved Arrangements Purpose The EC (WGMWGMP) Orders require that the occupier of an establishment engaged in the preparation of Wild Game Meats for export has an Approved Arrangement. The purpose of the Approved Arrangement is to clearly describe those processes and practices which, when correctly applied by the occupier, will underpin AQIS certification of wild game meats and wild game meat products for export. The Approved Arrangement describes how occupiers will meet legislative requirements, including assuring compliance with: The sourcing of animals that were treated humanely during harvest; Good hygienic practices (GHP) to ensure that food is wholesome; The application of HACCP for food safety; Product integrity through the application of product identification, segregation, and traceability practices ensuring that product is accurately described and maintains relevant importing country identification; and Importing country requirements. International standards recognise that food safety and suitability is based upon a systematic whole of chain approach. These Guidelines contribute to this whole of chain approach framework by providing requirements for communication up-stream and downstream from the Establishment. Scope These guidelines are applicable to all registered establishments processing wild game meat and wild game meat products for export. Where the wild game is to be further processed or stored; the Approved Arrangement Guidelines for Wild Game Meat and Wild Game Meat Products will contain all relevant information. Sections of the Approved Arrangement Figure 1 is a diagrammatic representation of the three fundamental components that may comprise an Approved Arrangement at an establishment. Part 1: System Support - sets out objectives for product wholesomeness and integrity and outlines procedures, including review and audit practices, required to underpin the quality management framework of an Approved Arrangement. 11
12 Part 2: Process Control describes: a) The procedures required to ensure food wholesomeness and the programs needed to form the basis of Good Hygienic Practices (GHP) at an establishment; b) The application of HACCP principles to underpin food safety. HACCP principles must be applied for the identification, evaluation and control of food safety hazards. The HACCP approach described in these guidelines is based on the principles of HACCP published by the Joint Food and Agriculture Organisation (FAO)/ World Health Organisation (WHO) Codex Alimentarius Commission. Part 3: Certification Requirements - describes procedures required to ensure product integrity and accurate labeling to underpin export certification. 2a. Process Control GENERIC REQUIREMENTS FOR FOOD HYGIENE 2b. Process Control SPECIFIC PARAMETERS FOR FOOD SAFETY 3. Certification Requirements PRODUCT INTEGRITY AND ACCURATE LABELLING Good Hygienic Practice (GHP) always applied Based on the application of HACCP Inventory, security, trade description, market access requirements Documented Prerequisite SOP including SSOP Documented HACCP plan for assuring food safety Documented Certification programs APPROVED ARRANGEMENT 1. Support of the Arrangement Commitment to objectives, ongoing review, responsiveness, and provision of resources FIGURE 1: FUNDAMENTAL COMPONENTS OF AN APPROVED ARRANGEMENT 12
13 Structure of these Guidelines This Guideline has been developed by AQIS in consultation with EGMIAC to describe an approach that will support the development, implementation and maintenance of an Approved Arrangement. In summary, the guidelines are designed to: Provide advice to occupiers on principles to be addressed while developing arrangements; Provide advice to AQIS regarding principles to be addressed in assessment of an Arrangement for approval; Describe the Approved Arrangement framework to trading partners and commercial customers; and Provide a tool to guide the on-going verification of Approved Arrangements. These guidelines provide a format for the development of, and a workbook for the audit of the approved arrangement These guidelines are advisory and the arrangement may take any form provided that the objectives and requirements of the Export Control (Wild Game Meat and Wild Game Meat Products) Orders 2010 and relevant importing countries are met. The Approved Arrangement framework outlined in these guidelines provides a useful basis to address importing country requirements and may also assist in addressing additional customer requirements for individual establishments. Review Process for These Guidelines It is intended that these guidelines will be reviewed annually by the Australian Quarantine and Inspection Service (AQIS) in conjunction with the State Regulatory Authorities responsible for Wild Game and the Export Wild Game Meat Industry Advisory Committee (EWGMIAC). Any other variations to these guidelines will be undertaken in consultation with the Australian Export Wild Game Meat Industry Advisory Committee (EWGMIAC). Variations to these guidelines must be approved by the Secretary, Department of Agriculture, Fisheries and Forestry. Interpreting this Guideline Each section of this document will require documented procedures to be developed that address the relevant activities for each establishment type. For all sections performance requirements provide the basis for the development of relevant documented procedures. 13
14 Documented procedures may be in the form of Standard Operating Procedures and/or Sanitation Standard Operating Procedures where identified in the introduction for each section. This format for SOP or SSOP (Appendix 1) meets most overseas market and ISO standards. Guides for scope and content for procedures Guides for scope and content are provided within each section of these guidelines that can be utilised for the development of procedures to address management practices, hygienic operations and other requirements for export certification. The guides for scope and content describe the actions or procedures that need to be undertaken to demonstrate compliance. Performance requirements for each procedure The performance requirements relate to the guides for scope and content and their purpose is to provide a tool to develop Standard Operating Procedures and/or Work Instructions. Workbook for Approved Arrangement Application Preparation and Auditing The section headings and the performance requirements of this guideline and targets described within this Workbook for Approved Arrangement Application Preparation and Auditing may assist in the preparation of applications of an Approved Arrangement and the development of verification system for internal audit. It may also provide a framework for verification that will encourage more consistent application of verification activities and their reporting. The workbook will be utilised by AQIS to audit the approved arrangement and may be utilised for internal audit and monitoring purposes and for verification by establishment management. The workbook lists the targets indicate the level of performance expected for approval of an approved arrangement. 14
15 Targets for each procedure Wherever possible, targets have been identified to address specific legislative requirements. 1. Some targets reflect the requirements under the Export Control Act 1982 (ECA) and subordinate legislation where they relate directly to the procedures required under the Approved Arrangement. These targets must be met in the Approved Arrangement. 2. Good (management/hygienic) practice targets reflect the current industry practices implemented to meet a requirement. These targets are intended as a guide to assist industry in achieving the required outcome of legislative requirements. While these targets are not compulsory, operators need to ensure the outcomes of the applicable legislative requirements are met. Applicants for an Approved Arrangement are to identify those targets that the applicant does not consider necessary for that establishment to meet the requirements of the Orders. Alternative Compliance There is provision for establishments to develop alternative procedures, with any necessary alternative targets, providing performance indicators and outcomes are validated under the Approved Arrangement framework to the satisfaction of the AQIS. Using the Guideline to Verify the Approved Arrangement Verification activities through audit, and through microbiological and residue testing, by both the industry/processors and by AQIS further underpin the provision of export certification. Unless agreed with the establishment, the scope of the verification undertaken by AQIS will be limited to matters that relate to compliance with the ECA, subordinate legislation and Australian Standard for the Hygienic Production of Wild Game Meat for Human Consumption (AS 4464:2007). 15
16 Supporting documentation The following references are recommended for the development and maintenance of an Approved Arrangement at a registered establishment: Policy and legislative references 1. Export Control (Wild Game Meat and Wild Game Meat Products) Orders (2010) 2. Australian Standard for the Hygienic Production of Wild Game Meat for Human Consumption - AS 4464: Policy for an Approved Arrangement at an Establishment Policy for Audit and Sanctions Policy for registration of an establishment. - Other guidelines and industry recommendations 1. Construction and Equipment Guidelines for Export Meat. Second edition. AQIS (current publication). 2. Code of Practice for the field harvesting of Feral Animals(States) 3. Code of Practice for the Humane Shooting of Kangaroos 1998 Dept of the Environment and Heritage. 4. Guide for Use and Control of Electronic Records for Statutory Compliance AQIS Meat Hygiene Assessment Manual. AQIS AQIS Meat Notices 7. Bacterial testing of work surfaces - CSIRO publishing Codex HACCP A Guide to the implementing and auditing of HACCP (SCARM Report 60) Australian Meat Industry (MTM00) Training Package (Department of Education Science and Training) 11. Meat Hygiene Assessment 2 nd edition. 16
17 PART 1 System Support Introduction Management systems sustain product wholesomeness, safety and integrity and staff have the resources to effectively implement the Approved Arrangement. The EC(WGM&WGMP)O s and the Australian Wild Game Meat Standard (AS ) require that occupiers of meat establishments demonstrate commitment to ongoing assessment and review of the management and production systems at meat premises against the objectives and requirements of the legislation. This section requires that: The company, through the most senior manager on site, commits formally to the Approved Arrangement and to compliance with legislation, including importing country requirements. The occupier defines the organisation s objectives, including performance management and commitment to the preparation of wholesome products and to the maintenance of product integrity; The occupier documents an organisational chart (showing lines of communication) of management and personnel with Approved Arrangement related responsibilities; and The occupier documents procedures for o o o o o management review, internal audit, corrective actions training, and Document control. 17
18 1. Policy objectives and commitment The occupier demonstrates commitment to the Approved Arrangement. Performance Indicators Management is to develop, publish and formally commit to a quality policy that describes their commitment and compliance to producing wild game meats and wild game meat products that are: Produced with good hygienic practice using HACCP principals maintaining product integrity; Wholesome; Accurately described; Meet the requirements of the Export Control Act and its sub-ordinate legislation and relevant importing country requirements; and Traceable. 2. Organisational structure The organisational structure and responsibilities of personnel in positions of control are described. Performance Indicators 1. A profile of the establishment and its resources is provided. 2. The responsibilities of each position in management and supervision are described. 3. The positions that include the authority to recall or withdraw product are described. 18
19 Performance Indicators 3. Management review The Approved Arrangement is suitable, adequate and effective 1. The review process is supported by senior management. 2. The review follows a defined process, and is documented and are conducted at planned intervals to assess; - Compliance of the Approved Arrangement with legislative requirements; Whether the operations have met the expected outcomes of the Approved Arrangement; Confirmation that the Approved Arrangement is current. The continued suitability, adequacy and effectiveness of the Approved Arrangement. 3. The inputs to management review includes information on; - Results of audits (internal & external), Training Customer feedback, Process performance and product conformance Status and effectiveness of corrective actions Follow-up action from previous management reviews Changes that could affect the Approved Arrangement Recommendations for improvement Verification of HACCP (see part b process control) 4. The outputs from the management review records decisions and actions related to: Improvement of the effectiveness of the Approved Arrangement and its processes Improvement of product related to legislative and customer requirements Resource needs 19
20 4. Internal audit Internal audit verifies compliance with the Approved Arrangement. Performance Indicators 1. The audit schedule covers all elements of the Approved Arrangement. 2. There is a nominated frequency for the audit of each element. 3. An audit procedure is developed and followed 4. Competent personnel independent of the element conduct the audit Note: Establishments operating with up to 3 people may replace internal audit with management review to ensure the Approved Arrangement is operating effectively. Internal audit is also required to fully cover elements of the HACCP Plan (see process control part B) 20
21 5. Corrective Action Corrective actions are taken ensure food safety, wholesomeness and product integrity. Performance Indicators 1. The general principles relating to corrective action are covered. 2. Corrective actions are specified where possible. 3. Corrective actions for specific procedures (SSOP and SOP) are detailed to address predictable noncompliances. 4. Corrective actions are applied for both internal and external reports of non-compliances. 5. Corrective action addresses both defective products and processes. 6. Corrective action addresses actions that prevent any underlying failure. 7. Corrective actions are applied to both internal and external non-compliance reports. 8. Corrective actions address defective products and processes (immediate). 9. Corrective actions address underlying cause/s of failure (long term or preventive). 10. Records are kept of all corrective actions. Note It is recommended there be a corrective action procedure to cover those elements not specifically covered in process control i.e. external non-compliances/complaints (e.g. customer complaints/regulatory audit results). 21
22 6. Training Staff and employees are competent. Reference Australian Meat Industry (MTM00) Training Package (Department of Education Science and Training) competency criteria Performance Indicators 1. Staff and employees are assessed for task competency in terms of the relevant work instruction. 2. The training needs of staff and employees are regularly identified and addressed. 3. Training programs are available and new and existing staff and employees participate as required. 4. All new staff and employees undertake an induction training program as required. 5. Records of training and assessment are maintained for staff and employees. 22
23 7. Document control Approved Arrangement documentation is maintained. Reference Guide for the Use and Control of Electronic Records for Statutory Compliance (www.daff.gov.au) Performance Indicators 1. There is a procedure for amending the Approved Arrangement. 2. There are records of amendments to the Approved Arrangement. 3. No variations that could adversely affect the arrangement (i.e. those that effect wholesomeness or integrity or compliance with the EC (WGM) Os) are implemented prior to approval by the ATM. 4. The version of the Approved Arrangement in use is current and approved. 5. Controlled copies of the Approved Arrangement are available to relevant people. 6. Staff and employees have access to the parts of the Approved Arrangement, regulations and any other advice that are relevant to them including AQIS Notices, master lists of chemicals, master list of references, or HACCP references. 7. Auditable records are maintained. Electronic Manuals/Records comply with the Guide for the Use and Control of Electronic Records for Statutory Compliance. Note: Documentation requirements exist for the HACCP Plan (see Principle 7 in Appendix 3) 23
24 PART 2 Process Control - A) Good Hygienic Practice B) Hazard Analysis Critical Control Point 24
25 Introduction Through all phases of production, from receival of incoming product until consignment of the finished product, the occupier is required to demonstrate effective process control in the production of Wild Game Meats that are wholesome by the application of Good Hygienic Practice and the rigorous application of HACCP. Part A of this section covers pre-requisite programs designed to underpin the following outcome: Processing operations do not jeopardise product wholesomeness. An internationally accepted method of presentation is Sanitation Standard Operating Procedure (SSOPs) and Standard Operating Procedures (SOPs). (See Appendix 1 for recommended format). Examples of documented Good Hygienic Practices that are relevant to the Process Control requirement of the Approved Arrangement are: Sanitation Standard Operating Procedures Pre-operational sanitation Operational sanitation Personal hygiene Standard Operating Procedures Waste disposal Water supply Pest and vermin control Structure and Maintenance Control of hazardous substances Purchasing Calibration Sourcing of carcases Animal Welfare Dressing Boning Temperature control Sampling programs Animal Food Material Part B of this section covers HACCP designed to achieve the following outcome: Production of safe food. The application of the steps and principles described in this section will assist the occupier in developing and implementing a HACCP plan in order to underpin the production of safe food. 25
26 Process Control PART A Good Hygienic Practice 1. Pre-operational sanitation The plant and equipment are not a source of contamination to wild game meat. Reference Bacterial testing of work surfaces - CSIRO publishing 1993 Performance Requirements 1. The establishment has a documented procedure for pre-operational sanitation. 2. Procedures are in place to ensure that, prior to commencement of operations, plant and equipment that could contact product, either directly or indirectly, are cleaned and sanitised. 3. Other areas of the establishment, including storage areas, amenities and establishment environs are kept in a suitable sanitary state. 4. The procedure addresses verification of monitoring and corrective action. 5. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 6. The records of these procedures and corrective action taken are being maintained. 7. Work Instructions are written that are current and detail the actions necessary to achieve the above requirements. 2. Operational sanitation The plant and equipment are not a source of contamination to wild game meat. Performance Requirements 1. The establishment has a documented procedure for operational sanitation. 2. The procedure (at a minimum) addresses the ongoing sanitation of food contact surfaces. 26
27 3. The procedure addresses other areas critical to the production of safe food. 4. The procedure addresses separation of edible, inedible and condemned material. 5. The procedure addresses verification of monitoring and corrective action. 6. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 7. Work Instructions are written that are current and detail the actions necessary to achieve the above requirements. 8. The records of these procedures and corrective action taken are being maintained. Performance Requirements 3. Personal hygiene Personnel are not a source of contamination to wild game meat. 1. The establishment has a documented procedure for Personal Hygiene practices that ensure Wild Game Meats are not contaminated. 2. The procedure addresses edible, inedible and maintenance workers and visitors. 3. Persons handling edible product or working in or entering edible product handling areas are medically fit for purpose. 4. The procedure addresses the issue and maintenance of clean outer clothing. 5. The procedure addresses verification of monitoring and corrective action. 6. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 7. Work Instructions are written that are current and detail the actions necessary to achieve the above requirements. 8. The records of these procedures and corrective action taken are being maintained. 4. Waste disposal The handling of waste does not jeopardise the wholesomeness of wild game meat. Performance Requirements 1. The establishment has a documented procedure for Waste disposal. 27
28 2. The waste disposal system is sufficient to handle and treat (as required) all the waste produced at the premises originating from product handling areas. 3. The procedure addresses the potential for contamination of edible product, contact surfaces and personnel who handle product. 4. The procedure addresses verification of monitoring and corrective action. 5. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 6. Work Instructions are written that are current and detail the actions necessary to achieve the above requirements. 7. The records of these procedures and corrective action taken are being maintained. Performance Requirements 5. Water supply Water does not contaminate wild game meat. 1. The establishment has a documented procedure for supply of water. 2. The procedure addresses on plant treatment where necessary. 3. The procedure addresses the protection of the potable supply from contamination. 4. Water supply and distribution is mapped for hot and cold water. 5. The potable supply is protected from contamination up to the point of use. 6. Potable water is tested regularly to confirm its potability. 7. The procedure addresses verification of monitoring and corrective action. 8. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 9. Work Instructions are written that are current and detail the actions necessary to achieve the above requirements. 10. The records of these procedures and corrective action taken are being maintained. 28
29 Performance Requirements 6. Pest control Pests do not jeopardise the wholesomeness of wild game meat 1. The establishment has a documented procedure for pest control. 2. Potential pests have been identified 3. The procedure addresses potential access points to the building. 4. The procedure addresses potential harbourage and breeding sites. 5. The procedure addresses controlling the numbers of pests immediately outside of the plant. 6. The procedure addresses verification of monitoring and corrective action. 7. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 8. Work Instructions are written that are current and detail the actions necessary to achieve the above requirements. 9. The records of these procedures and corrective action taken are being maintained. 7. Structure and Maintenance Premises and equipment are constructed and maintained to ensure that they do not jeopardise the wholesomeness of wild game meat. Performance Requirements 1. The establishment has a documented procedure for structure and maintenance. 2. There is a floor plan of the establishment. 3. A plan of the establishment shows equipment layout and product flow. 4. Defects jeopardising the wholesomeness of Wild Game Meat are identified and corrected immediately. 5. There is a structured preventive maintenance program and carried out in a timely manner. 6. All repairs are carried out so that they do not jeopardise sanitary operation or the wholesomeness of meat or meat products. 7. The procedure addresses verification of monitoring and corrective action. 29
30 8. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 9. Work Instructions are written that are current and detail the actions necessary to achieve the above requirements. 10. The records of these procedures and corrective action taken are being maintained. 8. Control of hazardous substances Hazardous substances do not jeopardise the wholesomeness of wild game meat. Performance Requirements 1. The establishment has a documented procedure for the control of hazardous substances. 2. The establishment has documented information on all hazardous substances used. 3. The Hazardous substances are fit for use and used in accordance with the directions for use. 4. The hazardous substances are identified. 5. The hazardous substances are stored, used and handled in a way that doesn t jeopardise the wholesomeness of Wild Game Meats. 6. The access to hazardous chemicals is controlled. 7. The procedure addresses verification of monitoring and corrective action. 8. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 9. Work Instructions are written that are current and detail the actions necessary to achieve the above requirements. 10. The records of these procedures and corrective action taken are being maintained. 9. Purchasing Ingredients, processing aids and packaging do not contaminate wild game meat. Performance Requirements 1. There is a documented procedure for the sourcing of ingredients, processing aids, labels, tags, printing inks and packaging material. 2. The ingredients, processing aids, labels, tags, printing inks and packaging material are fit for purpose and their handling are not a source of contamination to Wild Game Meat. 30
31 3. The labels, tags, printing inks and packaging material are fit for purpose and do not contaminate Wild Game Meat. 4. The procedure addresses verification of monitoring and corrective action. 5. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 6. Work Instructions are written that are current and detail the actions necessary to achieve the above requirements. 7. The records of these procedures and corrective action taken are being maintained. Performance Indicators 10. Calibration Measuring equipment is maintained, calibrated and accurate. 1. The establishment has a documented procedure for Calibrating measuring equipment. 2. Measuring equipment is identified and manufacturer specifications listed. 3. Measuring equipment is calibrated in accordance with manufacturer specifications. 4. Where equipment is outside appropriate calibration status, risk assessments are conducted on the product and the appropriate actions taken and recorded. 5. The procedure addresses verification of monitoring and corrective action. 6. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 7. All tasks involving the calibration of measuring equipment are detailed in written work instructions and personnel are competent in the application of these instructions. 8. The records of these procedures and corrective action taken are being maintained. 11. Sourcing and transport of Game Animal Carcases Carcases presented for dressing are sourced and transported from field depots holdings where the management of animals does not jeopardise wholesomeness of derived Wild Game Meats. Reference AQIS Meat Notice 2009/18 Performance Requirements 31
32 1. The establishment has a documented procedure for the sourcing of wild game carcases for processing. This procedure ensures: Wild game carcases are sourced from accredited harvesters and field depots. Wild game carcases are identified to their harvester, time of harvesting and harvesting location (Property Identification Code or where there is no PIC the full property name and address) up until the carcase is passed fit for human consumption and their integrity is assured Wild game carcases are not sourced from areas subject to an official prohibition for the presence of potentially harmful substances. The person responsible for the harvesting or chilling the carcases ensures that the wild game carcases are wholesome Records are available that verify that wild game carcases have been chilled, stored and transported in accordance with the refrigeration requirements of the Orders and the Standard 2. Only wholesome wild game carcases less than 14 days from the time of harvest are presented for processing (pre-dressing inspection). 3. The procedure addresses verification of monitoring and corrective action. 4. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 5. Work Instructions are written that are current and detail the actions necessary to achieve the above requirements. 6. The records of these procedures and corrective action taken are being maintained. 12. Animal Welfare Procedures are in place to ensure that only wild game animals that have been humanely harvested are processed. Reference AQIS Meat Notice 2009/18 Performance Requirements 1. The establishment has a documented procedure that ensures that only wild game carcases that are humanely harvested are processed. 2. The procedure addresses the monitoring for evidence of animal welfare nonconformities. 3. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 32
33 4. Work Instructions are written that are current and detail the actions necessary to achieve the above requirements. 5. The records of these procedures and corrective action taken are being maintained. 13. Dressing Dressing processes ensure the wholesomeness and integrity of wild game meats. Performance Requirements 1. The establishment has a documented procedure for dressing. 2. Wild game carcases and carcase parts are identified and traceable back to the harvester, time of harvest, and harvest area until post mortem disposition is made. 3. Contamination and cross contamination is prevented. 4. The procedure addresses verification of monitoring and corrective action. 5. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 6. All tasks involving the dressing of wild game carcases are detailed in written work instructions and personnel are competent in the application of these instructions. 7. All carcases and carcase parts declared fit for human consumption have undergone AQIS post mortem inspection 8. The records of these procedures and corrective action taken are being maintained. 14. Boning Boning does not jeopardise the wholesomeness and integrity of wild game meats. Performance Requirements 1. The establishment has a documented procedure for boning. 2. Contamination and cross contamination is prevented. 3. The procedure addresses verification of monitoring and corrective action. 4. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 33
34 5. All tasks involving the boning of wild game carcases are detailed in written work instructions and personnel are competent in the application of these instructions. 6. The records of these procedures and corrective action taken are being maintained. 15. Temperature control Chilling and freezing practices maintain and do not jeopardise the wholesomeness of wild game meat. Performance Indicators 1. The establishment has a documented procedure for temperature control. 2. Meat produced is processed, chilled, frozen and/or stored in a manner that achieves the Requirements. 3. The procedure addresses verification of monitoring and corrective action. 4. The procedure addresses the frequency of the tasks including monitoring and verification by the individuals responsible for those tasks. 5. All tasks involving the temperature control of wild game carcases are detailed in written work instructions and personnel are competent in the application of these instructions. 6. The records of these procedures and corrective action taken are being maintained. 16. Sampling programs Results from sampling programs are valid. References AQIS Notice 2007/13 - Testing for Trichinella in meat exported to the European Union. AQIS Notice 2010/02 Microbiological testing of wild game carcases and bulk packed cartooned meat. Performance Indicators 1. Surveillance, sampling, monitoring and testing programs are developed and complied with for microbiological status of wild game meat and residue status of incoming wild game carcases. 2. AQIS approved laboratories are used where testing is required for certification purposes. 34
35 17. Animal Food Material Animal Food is collected, packaged and stored in a way that ensures that wild game meat and wild game meat products for export for food are not contaminated The Export Control (Wild Game Meat and Wild Game Meat Products) Orders requires that material for use as animal food does not jeopardise the integrity of meat and meat products for export. Establishments handling material for use as animal food must include procedures with their Approved Arrangement which ensures; Monitoring of the production, segregation and storage temperature of animal food is performed during production; The procedure addresses corrective action when the collection, packaging, segregation and storage of animal food done in a way that it compromises wild game meat and wild game meat products for export for food; The procedure addresses verification of monitoring and corrective action. Verification procedures are in place for monitoring and review that include: Review of the monitoring records, Review of deficiencies, Checks of the monitoring procedures, The effectiveness of corrective actions The following tasks and their frequency are identified ; Animal food is collected continuously during the operations in a manner that ensures that poultry meat and poultry meat products for export for food are not contaminated; Animal food is collected continuously into containers used solely for that purpose; Animal food is reduced in temperature to less than 7 C without delay and maintained at or below that temperature until it is transferred to a Pet Food Processor or frozen to -12 C Temperature checks of animal food are performed throughout production. The individuals responsible for the tasks are identified and trained to follow the appropriate work instructions for their tasks; Records of monitoring, corrective action, verifications of those actions and verification of effective animal food production process are kept. It is effectively segregated from edible meat and meat products until packaged, labelled and, if necessary, stained in accordance with the Australian Wild Game Meat Standard It is adequately handled to meet animal food standards (e.g. removal of parasite lesions) and its hygiene and integrity is protected from contamination by condemned or inedible material An inventory system is implemented for animal food at the establishment It is dispatched to other registered establishments or approved heat processors or received onto the establishment using Inedible Meat Transfer Certificate. 35
36 Process Control PART B Hazard Analysis and Critical Control Points The production of Wild Game Meats that are safe. See Appendix 3 The HACCP System Performance Requirements 1. HACCP is addressed in detail in Appendix A HACCP team was assembled and described the product and its distribution (preliminary step 1, 2). 1.2 The analysis includes the intended use of or the consumers of the finished product(s) (preliminary step 3). 1.3 The establishment has a flow chart that describes the process steps and product flow and has been verified (preliminary step 4, 5). 1.4 The establishment has conducted a hazard analysis that includes food safety hazards likely to occur (principle 1). 1.5 There is a written HACCP plan for each product where the hazard analysis revealed one or more food safety hazard(s) are reasonably likely to occur (principle 2). 1.6 All hazards identified in the analysis are included in the HACCP plan; the plan lists a Critical Control Point (CCP) for each food safety hazard identified (principle 2). 1.7 The HACCP plan specifies critical limits, monitoring procedures, and the monitoring frequency performed for each CCP (principles 3, & 4). 1.8 The plan describes corrective actions taken when a critical limit is exceeded (principle 5). 1.9 The HACCP plan was validated using multiple data inputs and outputs including monitoring and/or verification results (principle 6) The HACCP plan lists the establishment s procedures to verify that the plan is being effectively implemented and functioning and the frequency for these procedures (principle 6) The establishment is performing daily record review (principle 6) The HACCP plan has been reassessed at least annually (principle 6) The HACCP plan s record-keeping system documents the monitoring of CCPs and/or includes records with actual values and observations (principle 7) The HACCP plan is dated and signed by a responsible establishment official (NB This can be a specific commitment in the company policy statement.). The HACCP plan is being complied with. 36