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Struct Wall pipe syst general requirements | Pipa (Pengangkutan Cairan) | Polivinil Klorida
Struct Wall pipe syst general requirements
Diunggah oleh Jasmina Tepša
simpanSimpan Struct Wall pipe syst general requirements Untuk Nanti
Plumbing Pipingand Pumps 3
ASPE PSD - Cleanouts
Wellington Wastewater CoP
Pipeline testing.docx
EN 13476-1:2007 (E)
Foreword Introduction 1 2 Scope Normative references
Page 3 4 5 5 6 6 6 7 8 9 9 9 9 9 9 9 9 9 10 10 10 10 13 13 16 16 16 16 17 17 17 17 18 18 19 19 19 21 21 23 24 24 24
3 Terms and definitions, symbols and abbreviations 3.1 Definitions 3.1.1 General definitions 3.1.2 Geometrical definitions 3.2 Symbols and abbreviations 4 Material 4.1 General 4.2 Utilisation of non-virgin material 4.3 Sealing ring retaining components 4.4 Sealing rings 4.5 Fused or welded joints 5 Designation of wall construction
6 Appearance and colour 6.1 Appearance 6.2 Colour 7 Geometrical characteristics
8 Types of fittings 8.1 General 8.2 Design length of fittings 9 Performance requirements of the installed piping system
10 Marking, general 10.1 Presentation 10.2 Marking process 10.3 Size Annex A (informative) Characteristics of PVC-U, PP and PE pipes and fittings A.1 General A.2 Material characteristics A.3 Chemical resistance A.4 Abrasion resistance A.5 Hydraulic roughness Annex B (informative) Structural design B.1 General B.2 Structural design based on a design graph B.3 Structural design based on a design calculations B.4 Selection of fitting stiffness or class Annex C (informative) Designation of pipes and corresponding fittings Annex D (informative) Guidance in cleaning plastics pipes D.1 Introduction D.2 Cleaning and unblocking
D.2.1 Choosing the right equipment D.2.2 Comparing techniques D.3 Conclusions from independent jetting tests D.3.1 Assessing efficiency and impact D.3.2 Testing of plastic pipes D.3.3 Clearing tests D.4 Supplementary cleaning techniques D.5 Recommended practice principles for jetting Bibliography
24 24 25 25 25 25 26 26 28
This document (EN 13476-1:2006) has been prepared by Technical Committee CEN/TC 155 Plastics piping systems and ducting systems, the secretariat of which is held by NEN. This document is currently submitted to the Unique Acceptance Procedure. This standard is a part of a System Standard for plastics piping systems of particular materials for specified applications. There are a number of such System Standards. System Standards are based on the results of the work being undertaken in ISO/TC 138 Plastics pipes, fittings and valves for the transport of fluids, which is a Technical Committee of the International Organization for Standardization (ISO). They are supported by separate standards on test methods to which references are made throughout the System Standard. The System Standards are consistent with general standards on functional requirements and on recommended practice for installation. EN 13476 consists of the following Parts under the general title Plastics piping systems for non-pressure underground drainage and sewerage Structured-wall piping systems of unplasticized poly(vinyl chloride) (PVC-U), polypropylene (PP) and polyethylene (PE): Part 1: General requirements and performance characteristics (this standard); Part 2: Specifications for pipes and fittings with smooth internal and external surface and the system, Type A; Part 3: Specifications for pipes fittings with smooth internal and profiled external surface and the system, Type B Part 4: Assessment of conformity (CEN/TS) Part 5: Guidance for installation (CEN/TS)
For pipes and fittings which have conformed to the relevant national standard before [DAV], as shown by the manufacturer or by a certification body, the national standard may continue to be applied until the date availability [DAV + 24 months] This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest [DAV + 6 months]. Conflicting national standards shall be withdrawn at the latest by [DAV + 24 months].
NOTE The actual dates will be given in the final text of the European Standard.
National standards specifically for pipes and fittings for the transport of surface water are not considered to be conflicting with this standard and may thus be allowed to coexist.
Due to the variety in materials, pipe constructions, application areas and classes, several combinations are possible. The purchaser or specifier may select between these possibilities by designating the pipe and fitting he or she prefers to use for each case, as described in Annex C, Designation of pipes and corresponding fittings, taking into account any particular requirements and relevant national regulations and installation practices or codes.
This standard, together with EN 13476-2 and EN 13476-3, specifies the definitions and requirements for pipes, fittings and the system based on unplasticized poly(vinyl chloride) (PVC-U), polypropylene (PP) and polyethylene (PE) structured-wall piping systems that are to be used for non-pressure underground drainage and sewerage systems. This standard is applicable to: a) b) structured-wall pipes and fittings, which are to be used buried in the ground outside a building structure only; reflected by the marking of products by U; structured-wall pipes and fittings, which are to be used buried in ground both outside (application area code U) and within a building structure (application area code D); reflected in the marking of products by UD.
In conjunction with EN 13476-2 and EN 13476-3 it is applicable to structured-wall pipes and fittings with or without an integral socket with elastomeric ring seal joints, as well as welded and fused joints. This part specifies general aspects and gives guidance concerning a national selection of requirement levels and classes where part 2 and part 3 of this standard provide options. EN 13476-2 and EN 13476-3 specify material characteristics, dimensions and tolerances, test methods, test parameters and requirements for pipes with smooth internal and external surfaces, Type A, and pipes with smooth internal and profiled external surfaces, Type B. This standard together with EN 13476-2 and EN 13476-3,covers a range of pipe and fitting sizes, materials, pipe constructions, stiffness classes and tolerance classes and offers recommendations concerning colours.
NOTE 1 It is the responsibility of the purchaser or specifier to make the appropriate selections from these aspects, taking into account their particular requirements and any relevant national regulations and installation practices or codes. NOTE 2 Pipes, fittings and other components conforming to any plastic product standards referred to in clause 2 can be used with pipes and fittings conforming to this standard, when they conform to the requirements for joint dimensions given in part 2 and part 3 of this standard and to the performance requirements given in clause 9. NOTE 3 For dimensions larger than DN 1200 OD/ID this document may serve as general guideline regarding appearance, colour, physical and mechanical characteristics as well as performance requirements.
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 681-1, Elastomeric seals Materials requirements for pipe joint seals used in water and drainage applications Part 1: Vulcanized rubber EN 681-2, Elastomeric seals Materials requirements for pipe joint seals used in water and drainage applications Part 2: Thermoplastic elastomers EN 681-4, Elastomeric seals Materials requirements for pipe joint seals used in water and drainage applications Part 4: Cast polyurethane sealing elements EN 13476-2:2006, Plastics piping systems for non-pressure underground drainage and sewerage Structured-wall piping systems of unplasticized poly(vinyl chloride) (PVC-U), polypropylene (PP) and polyethylene (PE) - Part 2: Specifications for pipes and fittings with smooth inside and outside surface, Type A
EN 13476-3:2006, Plastics piping systems for non-pressure underground drainage and sewerage Structured-wall piping systems of unplasticized poly(vinyl chloride) (PVC-U), polypropylene (PP) and polyethylene (PE) - Part 3: Specifications for pipes and fittings with smooth inside and profiled outside surface, Type B EN ISO 472:2001, Plastics Vocabulary (ISO 472:1999) EN ISO 1043-1:2001, Plastics - Symbols and abbreviated terms - Part 1: Basic polymers and their special characteristics (ISO 1043-1:2001) EN ISO 9969, Thermoplastics pipes Determination of ring stiffness (ISO 9969:1994) ISO 11922-1:1997, Thermoplastics pipes for the transport of fluids Dimensions and tolerances Part 1: Metric series ISO 13967, Thermoplastics fittings Determination of ring stiffness
For the purposes of this standard and EN 13476-2 and EN 13476-3,, the terms and definitions given in EN ISO 472:2001, EN ISO 1043-1:2001, ISO 11922-1:1997 and the following apply.
3.1.1.1 application area code code used to mark pipes and fittings to indicate the permitted application area(s) for which they are intended, as follows: U: code for the area more than 1 m from the building to which the buried piping system is connected; D: code for the area under and within 1 m from the building where the pipes and fittings are buried underground and are connected to the soil and waste discharge system of the building
NOTE In the D application area, the existence of hot water discharge in addition to external forces from the surroundings is usual.
3.1.1.2 structured-wall pipes and fittings products which have an optimised design with regard to material usage to achieve the physical, mechanical and performance requirements of this standard
NOTE For a description of the particular designs covered by this standard, see clause 5 in EN 13476-2:2006 or EN 13476-3:2006.
3.1.1.3 fabricated fitting fitting manufactured by heat forming and/or joining more than one piece of pipe and/or moulded component
NOTE Sealed ring retaining components are not considered as a piece.
3.1.2.1 nominal size, DN numerical designation of the size of a component, other than a component designated by thread size, which is approximately equal to the manufacturing dimension in mm 3.1.2.2 nominal size, DN/OD nominal size, related to the outside diameter 3.1.2.3 nominal size, DN/ID nominal size, related to the inside diameter 3.1.2.4 nominal diameter
specified diameter, in mm, assigned to a nominal size (DN/OD or DN/ID) 3.1.2.5 outside diameter
value of the measurement of the outside diameter through its cross-section at any point of a pipe or spigot, rounded to the next greatest 0,1 mm
For Type B constructions, see EN 13476-3.
3.1.2.6 mean outside diameter value of the measurement of the outer circumference of a pipe or spigot in any cross-section divided by (pi = 3,142), rounded to the next greatest 0,1 mm
NOTE For Type B constructions, see EN 13476-3.
3.1.2.7 mean inside diameter
average value of a number of equally spaced measurements of inside diameter in the same cross-section of a pipe or fitting 3.1.2.8 wall thickness
measured wall thickness at any point of the body of a component 3.1.2.9 construction height
radial distance between the top of ribs or corrugation or, in case of Type A1 and Type A2 pipes and fittings, the external surface of the wall and the internal surface of the wall 3.1.2.10 ring flexibility ability of a pipe to resist diametric deflection without the loss of structural integrity
3.1.2.11 ring stiffness mechanical characteristic of a pipe, which is a measure of the resistance to ring deflection under an external force as determined in accordance with EN ISO 9969 3.1.2.12 fitting stiffness mechanical characteristic of a fitting which is a measure of the resistance to ring deflection under an external force as determined in accordance with ISO 13967 3.1.2.13 ring stiffness class, SN numerical designation of the ring stiffness of the pipe or fitting which is a convenient round number, indicating the minimum required ring stiffness of the pipe or stiffness of the fitting
3.2 dn,1 dn,2 L Z1 Z2 Z3
DN DN/ID
nominal diameter of the main of a branch/saddle branch nominal diameter of the branch of a branch/saddle branch axial cover by a saddle branch design length of a fitting design length of a fitting design length of a fitting nominal angle of fitting nominal size nominal size related to inside diameter nominal size related to outside diameter polyethylene polypropylene Mineral modified PP unplasticized poly(vinyl chloride) ring flexibility performance pipe series S standard dimension ratio ring stiffness class
DN/OD PE PP PP-MD PVC-U RF S SDR SN
The material shall be one of the materials specified in the relevant annexes of EN 13476-2 or EN 13476-3, as applicable.
NOTE Information about general material characteristics is given in Annex A.
Utilisation of non-virgin material
The specifications for the material and levels of permitted addition are specified in EN 13476-2 or EN 13476-3.
Sealing ring retaining components
It is permitted that sealing rings are retained using components made from polymers other than PVC U, PP or PE.
The sealing ring material shall conform to EN 681-1, EN 681-2 or EN 681-4, as applicable. The sealing ring shall have no detrimental effects on the component properties.
Fused or welded joints
When fused or welded joints are used, the component manufacturer's instructions for jointing shall be followed.
Designation of wall construction
Pipes and fittings with smooth internal and external surfaces are designated as Type A. Pipes and fittings with smooth internal and profiled external surfaces are designated as Type B. Definitions of wall constructions including schematic sketches and examples of typical jointing methods are given in EN 13476-2 for Type A pipes and in EN 13476-3 for Type B pipes.
When viewed without magnification the following requirements apply: a) b) visible surfaces of pipes and fittings shall be smooth, clean and free from grooving, blistering, visible impurities or pores and any other surface irregularity likely to prevent conformity to this standard; pipe and fittings ends shall be cleanly cut square to the axis of the pipe, and within any cutting zone recommended by the manufacturer, or according to the profile geometry as specified by the manufacturer; edges on spirally formed pipes and fittings which become sharp when cut, shall be rounded off.
The inner and outer layer of pipes and fittings shall be coloured throughout. The external layer of pipes and fittings should preferably be black, orange-brown (approximately RAL 8023 [1]) or dusty grey (approximately RAL 7037 [1]). Other colours may be used.
Table 1 Nominal sizes DN/ID
This standard specifies nominal sizes for DN/ID given in table 1 and for DN/OD given in table 2
Nominal sizes: DN/ID (in mm) 100, 125, 150, 200, 225, 250, 300, 400, 500, 600, 800, 1 000, 1 200 Table 2 Nominal sizes DN/OD Nominal sizes: DN/OD (in mm) 110, 125, 160, 200, 250, 315, 400, 500, 630, 800, 1 000, 1 200
Other sizes are permitted when following the conditions given in EN 13476-2 or EN 13476-3.
This standard is applicable for the following types of fittings. Figure 1 to Figure 7 give examples for typical designs, other designs of fittings including all socket and all spigot, are permitted. a) Bends un-swept and swept angle (see Figure 1 and Figure 2).
Preferred nominal angles, , are the following: 15, 22,5, 30, 45 and between 87,5 and 90. NOTE 1
Figure 1 Example of an un-swept bend
Figure 2 Example of a swept bend b) Couplers and slip couplers (see Figure 3).
Figure 3 Example of coupler and slip coupler c) Reducers (see Figure 4).
Figure 4 Example of reducer
Branches and reducing branches un-swept and swept entry (see Figure 5).
Preferred nominal angles, , are 45 and between 87,5 and 90.
Figure 5 Example of a swept entry and a straight branch e) Saddle branches for solvent cementing, fusion or welding (see Figure 6): axial cover, L, in mm, shall conform to the following: Table 3 Axial cover of saddle branches
dn2 110 L
NOTE 3 90.
110 < dn2 125 60
125 < dn2 160 70
160 < dn2 200 80
saddles having dn1 < 315 mm, the cover shall be not less than half a circumference, see Figure 6 key 1; saddles having dn1 315 mm, the circumferential cover, a, shall not be less than 80 mm, see Figure 6 key 2.
The preferred nominal angle, , for saddle branches is 45. When (dn2/dn1) 2/3; the nominal angle, , can be
Key 1 2 dn1 < 315 dn1 315 Figure 6 Example of a solvent cementing, fusion or welding saddle f) Plugs (see Figure 7). insert length, L1, shall be sufficient to ensure engagement of the sealing ring of at least 10 mm: a) b) when measured from the effective sealing point to the end of the cylindrical part of the spigot when the sealing ring is positioned in the socket, or when measured from the effective sealing point to the mouth of the cylindrical part of the socket when the sealing ring is positioned on the spigot.
Figure 7 Example of a plug
Design length of fittings
The design length(s) (Z-lengths) of the fittings (see Figure 1 to Figure 6) shall be declared by the manufacturer.
NOTE The design lengths (Z-lengths) are intended to assist with the design of moulds and are not intended to be used for quality control purposes, ISO 265-1[2] can be used as a guideline.
System performance related test methods and characteristics
The performance of the installed piping system depends on the quality of the system components and installation conditions and workmanship. The performance requirements of the system components and their relation to the tested characteristics specified in EN 13476-2 or EN 13476-3, as applicable, are explained in Table 1.
Annex B gives guidelines for structural design.
Table 4 Relationship between system performance and tested characteristics
System Performance Handling, transport, storing and installation robustness Resistance to soil load including traffic load, both during and after installation Pipes Fittings Pipes Tested characteristic Reference EN 13476-2 Impact strength Tensile strength of seam Impact strength Ring stiffness Ring flexibility Tensile strength of seam Creep ratio Fittings Ring stiffness Table 17 Table 16 Table 15 Table 17 Table 15 EN 13476-3 Table 14 Table 16 Table 14 EN 744 [3] or EN 1411 [4] EN 1979 [5] EN 12061[6] EN ISO 9969 (6.3 of EN 476:1997 [7]) EN 1446 [8] EN 1979 [5] EN ISO 9967 [9] (6.3 of EN 476:1997 [7]) ISO 13967 /same stiffness class as pipe if same wall construction as pipe EN 12256 [10] 7 Table 18 Table 18 Table 18 7 Table 17 Table 17 Table 17 EN ISO 3126 [11] EN 1277 [12] (6.5 of EN 476:1997 [7]) prEN 14741 [13] EN 1053 [14] 6.5 of EN 476:1997 [7] EN 1979 [5] Table 18 Table 18 Table 17 Table 17 EN 1055:1996 [15], assembly B, Figure 2 (8.2 of EN 476:1997 [7]) Method A or B of EN 1437 [16] Box loading Cleaning and maintenance System Rodding Flushing High volume low pressure High pressure cleaning Durability, processing Pipes Resistance to dichloromethane Resistance to heating oven test Type B Longitudinal reversion Type A Fittings Durability, material Material Resistance to heating oven test Resistance to internal pressure Chemical resistance Thermal stability, raw material Table 2,3,4 Table 2, 3, 4 Table 9 na Table 9, 11, 13 Table 10, 12, 14 Table 1, 2, 3, 4 Table 8 Table 8, 10, 12 na Table 9, 11, 13 Table 1, 2, 3, 4 EN 580 [17] (PVC only) ISO 12091 [18] EN ISO 2505 [19] ISO 12091 [18] EN ISO 1167-1 [20] and EN ISO 1167-2 [21] ISO/TR 10358 [22] EN 728 [23] (PE and PP only) See a Test Method
Mechanical strength or flexibility of fabricated fitting Ability to hold fluid inside and outside the system (leak tightness) System Dimensions and tolerances Tightness Long-term performance of TPE seals Water tightness fabricated fittings Tensile test of welded and fused joints Resistance to high temperature System Elevated temperature cycling for sizes up to 160 mm (ID)/200m (OD)
a Test methods for cleaning and maintenance are not included in this standard. Experience has shown that the wall
thickness, impact resistance and material requirements given in EN 13476-2 or EN 13476-3, as applicable, ensure that the systems can resist the normal cleaning procedures. See also Annex D for guidance on practical cleaning
Marking elements shall be printed or formed directly on the component or be on a label in such a way that after storage, handling and installation, the required legibility is maintained. Three levels of legibility of the marking on components are specified for the individual marking aspects given in EN 13476-2 and EN 13476-3. The required legibility of marking is coded as follows: a) b) c) durable in use; legible at least until the system is installed; marking on the packaging is legible at least until the component is installed.
NOTE The manufacturer is not responsible for marking becoming illegible due to actions during installation and use such as painting, scratching, covering of the components or by use of e.g. detergents on the components, unless agreed with, or specified by the manufacturer.
10.2 Marking process
Marking shall be carried out so it does not initiate cracks or other types of defects which are likely to prevent conformity to this standard.
The size of the marking shall be such that the marking is legible without magnification.
Annex A (informative) Characteristics of PVC-U, PP and PE pipes and fittings
EN 476 [7] specifies general requirements for components used in discharge pipes, drains and sewers for gravity systems. Pipes and fittings conforming to this standard meet these requirements.
The materials of pipes and fittings conforming to this standard have the characteristics given in Table A 1. Table A.1 Characteristic Modulus of elasticity, E (1min) Average density Average coefficient of linear thermal expansion Thermal conductivity Specific heat capacity Surface resistance Poisson ratio PVC-U 3 200 1400 8 10-5 0,16 (850 to 2 000) > 1012 0,4 PP 1 250 900 14 10-5 0,2 2000 > 1012 0,42 PE 800 940 17 10-5 (0,36 to 0,50) (2 300 to 2 900) > 1013 0,45 Unit MPa kg/m3 K-1 WK-1m-1 Jkg-1K-1 (-)
NOTE Values are dependent on the material used. Therefore, it is recommended to contact the manufacturer, or see the manufacturer's documentation, for the relevant values in each individual case.
If information regarding the tensile strength and/or elongation of break of a material is needed, they can be determined in accordance with EN ISO 6259-1 [24] combined with EN ISO 6259-2 [25] or EN ISO 6259-3 [26] as applicable.
Piping systems conforming to this standard are resistant to corrosion by water with a wide range of pH values such as domestic wastewater, rainwater, surface water and ground water. If piping systems conforming to this standard are to be used for chemically contaminated wastewaters, such as industrial discharges, chemical and temperature resistance have to be taken into account. For information about the chemical resistance of PVC, PP and PE materials, guidance is given in ISO/TR 10358 [22] and for rubber materials in ISO/TR 7620 [27].
Pipes and fittings conforming to this standard are resistant to abrasion. The abrasion can be determined from the test method given in EN 295-3:1991 [29].
The internal surfaces of pipes and fittings conforming to this standard are hydraulically smooth. The design of joints and fittings ensure good hydraulic performances. For further information about hydraulic capacity of pipes and fittings conforming to this standard refer to the manufacturers information.
Annex B (informative) Structural design
In general creating a structural design of a thermo-plastics pipeline construction by applying analytical or numerical methods is not needed. Any calculated prediction of the pipe behaviour and reality is strongly dependent on that the installation conditions used for the calculation, are the same as used for the installation. Therefore, it is important that effort is put in controlling the input values by extensive soil surveys and monitoring the installation. In many cases, practical and/or reference information is available and results in a sound prediction of the pipe performance.
Structural design based on practical experience
The following method described below fulfils 4.2 of EN 1610:1997 [29]. Designers first need to establish permitted deflections, average and maximum. (National requirements, product standards, this standard etc. offer guidance.) An intensive study of the deflection history of pipes installed under different conditions up to 25 years ago has resulted in experience as presented in the design graph shown in Figure B.1. For the deflection mentioned in the design graph, the strain will be far below the design limit.
Key A B C NONE compaction, not recommended MODERATE compaction WELL compaction Figure B.1 Design graph Long-term pipe deflection, maximum values X Y Ring stiffness (kN/m2) Pipe deflection (%)
The design graph according to Figure B.1 is valid under the following conditions: Table B.1 Validity of the design graph
Pipe system Installation depth Traffic loading Installation quality Installation categories well, moderate (and none) should reflect the workmanship on which the designer can rely. Fulfilling requirements in EN 1401 1 [30], EN 1852-1 [31], EN 12666-1 [32], EN 13476-2, EN 13476-3 or EN 14758-1 [33] as applicable. 0,8 m 6,0 m Included Well compaction Embedment granular soil is carefully placed in the haunching zone and compacted followed by placing the soil in shift of a maximum of 30 cm after which each layer is compacted carefully. The pipe should be covered at least by a layer of 15 cm. The trench is further filled with soil any type and compacted. Typical values for the standard proctor density are above 94 %. Moderate compaction Embedment granular soil is placed in shifts of a maximum of 50 cm, after which each layer is compacted carefully. The pipe should at least be covered by a layer of 15 cm. The trench is further filled with soil of any type and compacted. Typical values for the standard proctor density are in the range of 87 % to 94 %. Sheet piles should be removed before compaction, in accordance with the recommendations in EN 1610:1997 [29]. If, however, the sheet piles are removed after compaction, one should realise that the well or moderate compaction level will be reduced to the none compaction level. Additional National rules may apply.
Structural design based on a design calculations
When structural design is required, e.g. in cases where installation conditions are outside the validity of Table B.1 and no other information exists, then a method as defined in EN 1295-1 [34] should be used. As far as input values for the pipes are required, the values for the modulus of elasticity, poisson ratio and linear expansion coefficient given in Table A.1 are recommended. Recommended deflection values can be found in prCEN/TS 15223 [35].
NOTE Deflections up to 15 % will not affect the proper functioning of the piping system.
Selection of fitting stiffness or class
Because of their geometry, solid wall fittings have a stiffness greater than the stiffness of the pipe with corresponding wall-thickness series. Therefore the recommended stiffness classes/wall-thickness series of fittings for use with structured-wall pipes given in Table B.2 applies: Table B.2 Minimum fitting classes recommended for use with structured wall pipes Pipe stiffness class Minimum stiffness of fittings according to: EN 13476-2 and EN 13476-3 EN 14758-1 [33] Minimum wall-thickness series of fittings according to EN 1852-1 [31] EN 1401-1 [30] EN 12666-1 [32]
SN 2 SN 4 SN 8 SN 16
SN 4 SN 4 SN 8
S 20 S 20 S 16 S 11.2 or S 13.3
SDR 51 SDR 51 SDR 41 SDR 34
SDR 33 SDR 33 SDR 26 SDR 21
Annex C (informative) Designation of pipes and corresponding fittings
The specifier is responsible for ensuring that he or she identifies his or her requirements as follows: Pipes Standard Diameter EN 13476-2 or EN 13476-3, as applicable required diameter expressed either as the outside or inside diameter (DN/OD or DN/ID)
Diameter tolerance for PP and PE only, the designation CT if the tolerance is required Type Ring stiffness Ring flexibility Material MFR Application area Impact Socket Fittings Standard Size required standard either as EN 13476-2 or EN 13476-3 or one of equivalent plastics pipe standards, as applicable diameter of the pipe with which the fitting is intended to be jointed expressed either as DN/OD or DN/ID required construction of the pipe expressed as either Type A or Type B required stiffness class expressed as SN see Annex I of EN 13476-2:2006 or EN 13476-3 as applicable required material expressed as PVC-U, PP or PE required MFR class of any PP pipe intended for site thermal fusion intended application expressed either as U if remote from the building or UD if intended for use under or close to the building see Annex G and Annex H of EN 13476-2:2006 or EN 13476-3:2006 as applicable if a short socket is required the designation Short Socket
Diameter tolerance for PP and PE only the designation CT if a tighter tolerance is required Angle Ring stiffness Material MFR Application area nominal angle of any branch or bend required stiffness class expressed as SN required material expressed as PVC-U, PP or PE required MFR class of any PP intended for site thermal fusion intended application expressed either as U if remote from the building or UD, if intended for use under or close to the building
Annex D (informative) Guidance in cleaning plastics pipes
All types of gravity drain and sewer systems require a regular cleaning regime to ensure they achieve efficient performance. A new European Standard for the management and control of these cleaning operations is finalised: EN 14654-1 [36]. This annex summarises a recommended practice for the effective use of pressurized jetting to clean and unblock sewer pipes, while minimising any risk of damage to the pipe system. A brief review of other cleaning methods is also included.
D.2.1 Choosing the right equipment
In one or two European countries, sewer cleaning is typically carried out using small portable rigs that employ low volumes of water at high pressure through small-bore (typically 1 mm) nozzles. However, there is increasing evidence from independent jetting tests (see D.3), that high volume water at low pressures is a more effective way to remove obstructions and thoroughly cleanse accumulated sediments from pipes, as well as for routine maintenance. These methods use a larger bore (typically 2,8 mm) nozzles.
D.2.2 Comparing techniques
When comparing these two jetting methods, the use of high pressure/low volume jetting has the following disadvantages: smaller active cleaning area and volume of water, insufficient to carry debris to a manhole for removal; new blockage can form downstream of the area being cleaned; significantly increased risk of damage to the pipe wall, particularly if the pipeline is in poor condition.
This may be contrasted with low pressure/high volume jetting which has the following benefits: cleaning of full pipe circumference; significantly increased hammer action of jet-head on blockages;
NOTE A 2,8 mm nozzle at 120 bar is calculated to generate approximately 5 times the energy of a 1 mm nozzle at 340 bar.
higher volume of water flushes debris to manhole for removal; minimal risk of damage to pipes.
Conclusions from independent jetting tests
D.3.1 Assessing efficiency and impact
Inevitably, the question arises whether low pressures (not exceeding 120 bar, for example), are capable of achieving the necessary cleaning efficiency for typical maintenance operations. The efficiency and impact of jetting on the various pipe materials and constructions have been explored in a variety of independent tests over recent years. These studies have been conducted under controlled conditions to ensure the testing can be fairly and consistently replicated.
D.3.2 Testing of plastic pipes
Test work and general practice throughout Europe, has demonstrated that, in practice, a pressure of 120 bar is sufficient for all plastics materials. This will remove blockages likely to occur in service, while debris is carried to the manhole by high water volume. Plastics pipe materials (PVC-U, PE and PP), in solid and structured-wall construction types, were included in an extensive laboratory testing programme. New plastics pipes, as well as those which had been in service for several years, were subjected to 120 bar water pressures with a 2,8 mm nozzle over 50 cycles without damage to the pipe. The test parameters conform to CEN/TR 14920 [37].
D.3.3 Clearing tests
A university study first questioned jetting contractors to identify the various causes of blockages in sewer pipes and map the frequency with which these tended to occur. Of these, two of the more problematic causes were selected to be the subject of simulated clearing tests using jetting: Grease/fat: full bore blockage of solidified fat and disposable nappies, consistent with typical in-service operational blockages; Solids: one-third bore partial blockage of cured concrete, simulating residual builders waste left in the pipe invert after installation, primarily encountered pre-commissioning of newly-installed pipes.
The pressure required to remove these blockages was measured for new plastics pipes. Table D.1 Required pressure for block removal
Pressures in bar
Material Solid and structured-wall plastics
Solids Between 70 and 110
Supplementary cleaning techniques
In most situations, low pressure/high volume water jetting, in accordance with the recommended practice, is generally sufficient for the removal of blockages and efficient cleaning of plastics sewer pipes. However, for any sewer from time to time, certain other cleaning techniques may also be required, in addition to jetting, to help deal with specific situations. These include the following1: a) Cleaning ball: Spherical device, slightly smaller than the sewer pipe bore, which is passed down through the sewer. Its fluted surface creates localized turbulence and increased flow velocity adjacent to the pipe wall as it passes. This loosens, and helps release, deposited sediments. b) Flushing: Placing a dam or flushing valve at the upstream end of the pipe section to be cleaned in order to temporarily interrupt the flow through the sewer pipe and create flow volume build-up. When this is released, the temporary substantially-increased flow removes obstructions and loose deposits from the pipe. c) Rodding: Using a tool on the end of a flexible rod that is pushed (via a suitable access point) through a sewer pipe to remove blockages. Typically only suitable for pipes up to a 250 mm nominal diameter that are no more than 2 m below ground. d) Winching: Using a tool that is pulled on a cable through a sewer pipe between adjacent manholes to help remove obstructions or sediments. The tool is typically bucket-shaped or shaped as appropriate to the nature of the deposits. In order to minimise the risk of damage to the pipe wall, the procedure begins with a small-sized tool/bucket. This may be subsequently increased in size up to the maximum for the size of pipe concerned. A cleaning pass through the pipe is usually made in both directions. Personnel entry to sewer systems is not generally recommended. If necessary, all health & safety regulations should be observed. If the flushing technique is used, it is especially important to ensure that no personnel are present in sewers downstream.
Recommended practice principles for jetting
To achieve efficient cleaning and unblocking of plastics sewer pipes, the following practice principles are recommended. a) b) Personnel: Preparatory: 1) Evaluate, as far as possible, the nature and condition of the sewer to be cleaned, including: 2) c) material type and size; structural condition; operational condition: flow performance and nature of deposits/blockage(s). Jetting equipment should only be used by trained personnel.
Evaluate the associated health and safety factors, particularly in relation to regulations concerning personnel entry into confined spaces.
1 The techniques a) to d) are included in EN 752-7:1998, Drain and sewer systems outside buildings. Maintenance and
1) 2) 3) d) 1)
Use low pressure/high volume jetting. Avoid high pressure/low volume cleaning techniques. Select nozzle size appropriate to jetting equipment and size of pipe. Maximum pressure at nozzle: 120 bar.
Jetting pressure/flow rate
NOTE 60 bar is sufficient to remove soft debris. 80 bar to120 bar may be required to remove a more substantial build-up of material.
2) e) 1) 2)
Recommended draw-back speed: 6 m/min to 12 m/min. Review the operational condition of the cleaned pipe. If jetting was used to clear a blockage, use CCTV to investigate the possible cause of the blockage that had to be cleared, for example, was it due to structural problems/defects (e.g. cracking or collapse)?
After jetting:
Report and record any information, which may be useful for future maintenance or refurbishment works.
RAL 840 HR, Colour register ISO 265-1:1988, Pipes and fittings of plastics materials Fittings for domestic and industrial waste pipes Basic dimensions: Metric series Part 1: Unplasticized poly(vinyl chloride) (PVC-U) EN 744, Plastics piping and ducting systems Thermoplastics pipes Test method for resistance to external blows by the round-the-clock method EN 1411, Plastics piping and ducting systems Thermoplastics pipes Determination of resistance to external blows by the staircase method EN 1979, Plastics piping and ducting systems - Thermoplastics spirally-formed structured-wall pipes Determination of the tensile strength of a seam EN 12061, Plastics piping systems Thermoplastics fittings Test method for impact resistance EN 476:1997, General requirements for components used in discharge pipes, drains and sewers for gravity system EN 1446, Plastics piping and ducting systems Thermoplastics pipes for buried sewer and drain piping systems Determination of ring flexibility EN ISO 9967, Plastics pipes - Determination of creep ratio (ISO 9967:1994) EN 12256, Plastics piping systems Thermoplastics fittings Test method for mechanical strength or flexibility of fabricated fittings EN ISO 3126, Plastics piping systems Plastics components Determination of dimensions (ISO 3126:2005) EN 1277, Plastics piping systems Thermoplastics piping systems for buried non-pressure applications Test methods for leaktightness of elastomeric sealing ring type joints EN 14741, Thermoplastics piping and ducting systems - Joints for buried non-pressure applications Test method for the long-term sealing performance of joints with elastomeric seals by estimating the sealing pressure EN 1053, Plastics piping systems Thermoplastics piping systems for non-pressure applications Test method for water tightness EN 1055:1996, Plastics piping systems Thermoplastics piping systems for soil and waste discharge inside buildings Test method for resistance to elevated temperature cycling EN 1437, Plastics piping systems - Piping systems for underground drainage and sewerage - Test method for resistance to combined temperature cycling and external loading EN 580, Plastics piping systems Unplasticized poly (vinyl chloride) (PVC-U) pipes Test method for the resistance to dichloromethane at a specified temperature (DCMT) ISO 12091, Structured-wall thermoplastics pipes Oven test
EN ISO 2505, Thermoplastics pipes Longitudinal reversion Test methods and parameters (ISO 2505:2005) EN ISO 1167-1:2006, Thermoplastics pipes, fittings and assemblies for the conveyance of fluids Determination of the resistance to internal pressure Part 1: General method (ISO 1167-1:2006) EN ISO 1167-2:2006, Thermoplastics pipes, fittings and assemblies for the conveyance of fluids Determination of the resistance to internal pressure Part 2: Preparation of pipe test pieces (ISO 1167-2:2006) ISO/TR 10358, Plastics pipes and fittings Combined chemical resistance classification table EN 728, Plastics piping and ducting systems Polyolefin pipes and fittings Determination of oxidation induction time EN ISO 6259-1, Thermoplastics pipes Determination of tensile properties Part 1: General test method (ISO 6259-1:1997) ISO 6259-2, Thermoplastics pipes -- Determination of tensile properties -- Part 2: Pipes made of unplasticized poly(vinyl chloride) (PVC-U), chlorinated poly (vinyl chloride) (PVC-C) and high-impact poly (vinyl chloride) (PVC-HI) ISO 6259-3, Thermoplastics pipes Determination of tensile properties Part 3: Polyolefin pipes ISO/TR 7620, Rubber materials Chemical resistance EN 295-3:1991, Vitrified clay pipes and fittings and pipe joints for drains and sewers Part 3: Test methods EN 1610:1997, Construction and testing of drains and sewers EN 1401-1, Plastics piping systems for non-pressure underground drainage and sewerage Unplasticized poly(vinyl chloride) (PVC-U) Part 1: Specifications for pipes, fittings and the system EN 1852-1, Plastics piping systems for non-pressure underground drainage and sewerage Polypropylene (PP) Part 1: Specifications for pipes, fittings and the system EN 12666-1, Plastics piping systems for non-pressure underground drainage and sewerage Polyethylene (PE) Part 1: Specifications for pipes, fittings and the system EN 14758-1, Plastics piping systems for non-pressure underground drainage and sewerage Polypropylene with mineral modifiers (PP-MD) - Part 1: Specifications for pipes, fittings and the system EN 1295-1, Structural design of buried pipelines under various conditions of loading Part 1: General requirements prCEN/TS 15223, Plastics piping systems Validated design parameters of buried thermoplastics piping systems EN 14654-1:2005, Management and control of cleaning operations in drains and sewers Part 1: Sewer cleaning CEN/TR 14920:2005, Jetting resistance of drain and sewer pipes Moving jet test method
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