Source: https://patents.google.com/patent/JP2015149509A/en
Timestamp: 2019-11-15 22:20:01
Document Index: 621055437

Matched Legal Cases: ['arts 27', 'art 23', 'arts 27', 'art 23', 'arts 27', 'art 23', 'art 23', 'art 23', 'art 11', 'art 11', 'art 26', 'art 27', 'art 11', 'art 11', 'art 26', 'art 26', 'art 27', 'art 23', 'art 47', 'art 48', 'art 11', 'art 23', 'art 12', 'art)\n23', 'art 24', 'art 25', 'art 27', 'art 31']

JP2015149509A - Semiconductor device, method for manufacturing the same and lighting apparatus - Google Patents
Semiconductor device, method for manufacturing the same and lighting apparatus Download PDF
JP2015149509A
JP2015149509A JP2015096592A JP2015096592A JP2015149509A JP 2015149509 A JP2015149509 A JP 2015149509A JP 2015096592 A JP2015096592 A JP 2015096592A JP 2015096592 A JP2015096592 A JP 2015096592A JP 2015149509 A JP2015149509 A JP 2015149509A
outer resin
JP2015096592A
田 和 範 小
Kazunori Oda
合 研三郎 川
Kenzaburo Kawai
田 佳 則 村
木 綱 一 鈴
2015-05-11 Application filed by 大日本印刷株式会社, Dainippon Printing Co Ltd filed Critical 大日本印刷株式会社
2015-05-11 Priority to JP2015096592A priority Critical patent/JP2015149509A/en
2015-08-20 Publication of JP2015149509A publication Critical patent/JP2015149509A/en
PROBLEM TO BE SOLVED: To provide a semiconductor device capable of improving a reflectance of light at a side surface of the semiconductor device and enhancing an extraction efficiency of light in a lighting apparatus, a method for manufacturing the same and the lighting apparatus.SOLUTION: The semiconductor device 20 comprises a die pad 25; a lead frame 10 having coupling parts 27 coupled to the die pad 25; an LED element 21 placed on the die pad 25 of the lead frame 10; and an outer resin part 23 covering the lead frame 10. The lead frame 10 consists of Cu or Cu alloy, and each of coupling parts 27 are exposed outward from side surfaces 23bto 23bof the outer resin part 23. Sectional thicknesses of the coupling parts 27 at side surfaces 23bto 23bof the outer resin part 23 are thinner than those of other portions of the lead frame 10.
The present invention relates to a semiconductor device including an LED element, a manufacturing method thereof, and a lighting device.
2. Description of the Related Art Conventionally, lighting devices that use LED (light emitting diode) elements as light sources have been used for various home appliances, OA equipment, display lights for vehicle equipment, general lighting, in-vehicle lighting, displays, and the like. Some of such lighting devices include a semiconductor device having an LED element.
As such a semiconductor device, for example, in Patent Document 1, a concave portion is formed on one surface side of a Cu substrate, an LED element is mounted on the concave portion, and a connection is provided on an insulating layer disposed on the concave portion side. It is described that a Cu wiring layer is formed, LED terminal portions and Cu wiring layers are connected by wire bonding, and resin-sealed.
Further, as a thin semiconductor device (LED package) on which an LED element is mounted, for example, a QFN (Quad Flat Non-leaded package) type or a SON (Small Outline Non-leaded Package) type, etc. It has been known.
JP 2006-245032 A
In a bottom-mount type LED package, a large number of LED elements are mounted on one lead frame, and then each LED element is diced (or pressed) into individual pieces to reduce manufacturing costs. At the same time, assembly efficiency is improved.
However, the thickness of the lead frame main body portion needs to have a certain thickness in order to ensure heat dissipation and strength, but in the conventional LED package, since the singulation operation is performed by dicing (or pressing), The material of the lead frame is necessarily exposed on the side surface of the LED package. As a material for the lead frame, copper or a copper alloy is often used. However, copper or a copper alloy has a property of absorbing a lot of light in a short wavelength region from light from the LED element. In particular, when a white LED element is used, copper or a copper alloy absorbs blue light. For this reason, when an LED package is incorporated in a lighting device, there is a problem that the light extraction efficiency of the lighting device is reduced by copper or a copper alloy exposed on the side surface of the LED package.
The present invention has been made in consideration of the above points, and can improve the reflectance of light on the side surface of the semiconductor device and increase the light extraction efficiency in the lighting device, and a method of manufacturing the semiconductor device. An object is to provide a lighting device.
The present invention relates to a semiconductor device in which a lead frame having a die pad and a connecting portion connected to the die pad, an LED element placed on the die pad of the lead frame, and an outer resin portion provided to cover the lead frame. The lead frame is made of copper or a copper alloy, the connecting portion is exposed to the outside of the side surface of the outer resin portion, and the cross-sectional thickness of the connecting portion on the side surface of the outer resin portion where the connecting portion is exposed is the lead It is a semiconductor device characterized in that it is thinner than the cross-sectional thickness of the other part of the frame.
The present invention is the semiconductor device characterized in that the connecting portion is thinned from the back surface side so that the cross-sectional thickness thereof is thinner than the cross-sectional thickness of the other portion of the lead frame.
The present invention is the semiconductor device characterized in that the connecting portion is thinned from the surface side so that the cross-sectional thickness thereof is thinner than the cross-sectional thickness of the other portion of the lead frame.
In the present invention, an element mounting thin part whose cross-sectional thickness is thinner than the cross-sectional thickness of the other part of the lead frame is formed on the die pad surface, and the LED element is disposed in the element mounting thin part. A semiconductor device characterized by the above.
The present invention is a semiconductor device characterized in that the outer resin portion has a resin recess surrounding the LED element, and the resin recess of the outer resin portion is filled with a translucent sealing resin portion. .
The present invention includes a step of preparing a metal substrate made of copper or a copper alloy in a method of manufacturing a semiconductor device, and a plurality of die pads and a connecting portion connected to each die pad by etching the metal substrate. A step of manufacturing a lead frame; a step of covering the lead frame with an outer resin portion; a step of placing LED elements on each die pad of the lead frame; and an outer resin portion and a connecting portion for each semiconductor device. Cutting the outer resin portion and the connecting portion, the connecting portion is exposed to the outside of the side surface of the outer resin portion, and the cross-sectional thickness of the connecting portion on the side surface of the outer resin portion where the connecting portion is exposed Is a method of manufacturing a semiconductor device, characterized in that it is thinner than the cross-sectional thickness of the other part of the lead frame.
The present invention provides a lighting device, comprising: a substrate; a semiconductor device disposed on the substrate; and a cover provided on the substrate and covering the semiconductor device. The semiconductor device includes a die pad and a connecting portion connected to the die pad. A lead frame, an LED element mounted on a die pad of the lead frame, and an outer resin portion provided to cover the lead frame. The lead frame is made of copper or a copper alloy and is connected The portion is exposed to the outside of the side surface of the outer resin portion, and the cross-sectional thickness of the connecting portion on the side surface of the outer resin portion where the connecting portion is exposed is thinner than the cross-sectional thickness of other portions of the lead frame. It is an illuminating device.
According to the present invention, the cross-sectional thickness of the connecting portion on the side surface of the outer resin portion where the connecting portion is exposed is thinner than the cross-sectional thickness of the other portion of the lead frame. As a result, the light extraction efficiency of the lighting device can be increased.
1 is a perspective view showing a semiconductor device according to an embodiment of the present invention. The top view which shows the semiconductor device by one embodiment of this invention (II direction arrow line view of FIG. 1). Sectional drawing which shows the semiconductor device by one embodiment of this invention (III-III sectional view taken on the line of FIG. 2). The front view which shows the semiconductor device by one embodiment of this invention (IV direction arrow directional view of FIG. 1). The side view which shows the semiconductor device by one embodiment of this invention (the V direction arrow view of FIG. 1). The figure which shows the manufacturing method of a lead frame. The whole top view which shows a lead frame. The partial enlarged plan view which shows a lead frame (VIII section enlarged view of FIG. 7). The figure which shows the manufacturing method of the semiconductor device by one embodiment of this invention. Schematic which shows the illuminating device by one embodiment of this invention. Sectional drawing which shows the modification (modification 1) of a semiconductor device. Sectional drawing which shows the modification (modification 2) of a semiconductor device. Sectional drawing which shows the modification (modification 3) of a semiconductor device. The perspective view which shows the comparative example of a semiconductor device.
Configuration of Semiconductor Device First, an embodiment of a semiconductor device according to the present invention will be described with reference to FIGS. 1 to 5 are diagrams showing a semiconductor device according to an embodiment of the present invention.
As shown in FIGS. 1 to 5, the semiconductor device 20 includes a lead frame 10 having a die pad 25 and a lead portion 26, an LED element 21 placed on the die pad 25 of the lead frame 10, and a lead frame 10. A bonding wire (conductive portion) 22 that electrically connects the LED element 21 is provided.
Moreover, the outer side resin part 23 which has the resin recessed part 23a is provided so that the LED element 21 may be surrounded. The outer resin portion 23 is integrated with the lead frame 10. Further, the lead frame 10, the LED element 21, and the bonding wire 22 are sealed with a translucent sealing resin portion 24. The sealing resin portion 24 is filled in the resin recess 23 a of the outer resin portion 23.
Hereinafter, the respective constituent members constituting such a semiconductor device 20 will be sequentially described.
As LED element 21, it is possible to use various LED elements generally used conventionally. The LED element 21 selects an emission wavelength ranging from ultraviolet light to infrared light by appropriately selecting a material made of a compound semiconductor single crystal such as GaP, GaAs, GaAlAs, GaAsP, AlInGaP, or InGaN as a light emitting layer. Can do.
The LED element 21 has a terminal portion 21a. The LED element 21 is fixed on the die pad 25 in the resin recess 23a of the outer resin portion 23 by solder or die bonding paste.
The bonding wire 22 is made of a material having good conductivity such as gold or copper, and one end thereof is connected to the terminal portion 21 a of the LED element 21 and the other end is connected to the lead portion 26 of the lead frame 10. .
The outer resin portion 23 is formed by, for example, injection molding or transfer molding of a thermoplastic resin or a thermosetting resin on the lead frame 10. The shape of the outer resin portion 23 can be variously realized by designing a mold used for injection molding or transfer molding.
In the present embodiment, the overall shape of the outer resin portion 23 is a rectangular parallelepiped, and has four side surfaces 23b 1 to 23b 4 . The side surfaces 23b 1 to 23b 4 are respectively a front side (side surface 23b 1 , front side in FIG. 1), left side surface (side surface 23b 2 , left side in FIG. 1), and back side (side surface 23b 3 , back side in FIG. 1). And on the right side surface (side surface 23b 4 , right side in FIG. 1).
The overall shape of the outer resin portion 23 may be a polyhedral shape such as a polygonal column or a cone. The bottom surface of the resin recess 23a can be rectangular, circular, elliptical, polygonal, or the like. The cross-sectional shape of the side wall of the resin recess 23a may be constituted by a straight line as shown in FIG. 3, or may be constituted by a curve.
Regarding the thermoplastic resin or thermosetting resin used for the outer resin portion 23, it is particularly preferable to select a resin having excellent heat resistance, weather resistance and mechanical strength. As the types of thermoplastic resins, polyamide, polyphthalamide, polyphenylene sulfide, liquid crystal polymer, polyether sulfone, polybutylene terephthalate, polyetherimide, etc., the types of thermosetting resins are silicone resins, epoxy resins, Acrylic resins, polyurethane, and the like can be used. Furthermore, by adding any one of titanium dioxide, zirconium dioxide, potassium titanate, aluminum nitride and boron nitride as a light reflecting agent in these resins, the LED element 21 is formed on the bottom and side surfaces of the resin recess 23a. Therefore, the light extraction efficiency of the entire semiconductor device 20 can be increased.
As the sealing resin portion 24, it is desirable to select a material having a high light transmittance and a high refractive index at the emission wavelength of the LED element 21 in order to improve the light extraction efficiency. Therefore, it is possible to select an epoxy resin or a silicone resin as a resin that satisfies the characteristics of high heat resistance, weather resistance, and mechanical strength. In particular, when a high-brightness LED is used as the LED element 21, the sealing resin portion 24 is preferably made of a silicone resin having high weather resistance because the sealing resin portion 24 is exposed to strong light.
On the other hand, as shown in FIG. 3, the lead frame 10 includes a main body portion 11 and a plating layer 12 formed around the main body portion 11.
Of these, the main body 11 is made of copper or a copper alloy. Although the thickness of the main body 11 depends on the configuration of the semiconductor device, it can be 0.05 mm to 0.5 mm.
If the thickness of the main body 11 is less than 0.05 mm, for example, the strength of the lead frame 10 itself will not be sufficient. Further, the heat generated from the LED element 21 cannot be sufficiently released in the plane direction of the lead frame 10. On the other hand, when the thickness of the main body part 11 exceeds 0.5 mm, the design freedom of etching and press working is reduced. Further, the semiconductor device 20 becomes thick and heavy.
The plating layer 12 is formed so as to cover the front surface and the back surface of the main body 11, and functions as a reflective layer that reflects light from the LED elements 21 on the front surface side of the main body 11. The plating layer 12 desirably has die bonding properties and wire bonding properties in addition to the reflection function. Examples of the material of the plating layer 12 include a silver plating layer. Further, the plating thickness of the plating layer 12 is desirably 1 μm to 10 μm.
As shown in FIGS. 1 to 5, the lead frame 10 includes a die pad 25 on which the LED element 21 is placed and a lead portion 26 that is separated from the die pad 25. The outer resin portion 23 is filled between the die pad 25 and the lead portion 26, and the die pad 25 and the lead portion 26 are electrically insulated from each other.
A plurality of connecting portions 27 are connected to the die pad 25 and the lead portion 26, respectively. Specifically, the die pad 25 has a total of three connecting portions, one on each of the front side (front side in FIG. 1), the back side (back side in FIG. 1), and the right side surface (right side in FIG. 1). 27 are connected. Similarly, the lead portion 26 has three connecting portions 27 in total, one on each of the front side (front side in FIG. 1), the back side (back side in FIG. 1), and the left side surface (left side in FIG. 1). Are connected.
As shown in FIGS. 1, 4, and 5, each connecting portion 27 is exposed outward from each side surface 23 b 1 to 23 b 4 of the outer resin portion 23. That is, from the side surface 23b 1 and the back side surface 23b 3 on the front side of the external resin portion 23, respectively two connecting portions 27 are exposed. Further, one connecting portion 27 is exposed from each of the front right side surface 23b 2 and the front left side surface 23b 4 of the outer resin portion 23.
Each connecting portion 27 has a main body portion 11 made of copper or a copper alloy, and a plating layer 12 made of, for example, a silver plating layer formed around the main body portion 11, similarly to the die pad 25 and the lead portion 26. ing. Thus, each side 23b 1 ~23b 4, the main body portion 11 and the plating layer 12 constituting each connecting portion 27 is exposed to the outside. That is, the exposed surface of the connecting portion 27 is composed of a rectangular main body portion 11 located at the center and a square-shaped plating layer 12 formed around the main body portion 11.
In the present embodiment, the cross-sectional thickness t 1 (FIG. 3) of the connecting portion 27 on the side surfaces 23b 1 to 23b 4 of the outer resin portion 23 where the connecting portions 27 are exposed is the cross-sectional thickness of the other portion of the lead frame 10. It is thinner than t 2 (FIG. 3). Here, the cross-sectional thickness t 2 of the other portions of the lead frame 10 is the maximum thickness of the lead frame 10, in this case, corresponds to the thickness of the die pad 25 and the lead portion 26.
As shown in FIG. 3, each connecting portion 27 is etched and thinned from the back surface side, so that the cross-sectional thickness t 1 is reduced. Thereby, it is possible to prevent the outer resin portion 23 from going around below the connecting portion 27 and the lead frame 10 and the outer resin portion 23 from being separated. On the other hand, the surface (upper surface) of each connecting portion 27 is located on the same plane as the surfaces (upper surface) of the die pad 25 and the lead portion 26.
The cross-sectional thickness t 1 of the connecting portion 27 is preferably, for example, 0.05 mm to 0.3 mm. When sectional thickness t 1 of the connecting portion 27 is below 0.05 mm, the strength of the connecting portion 27 is weakened. On the other hand, when the cross-sectional thickness t 1 of the connecting portion 27 exceeds 0.3 mm, the light reflectance at the side surfaces 23b 1 to 23b 4 of the outer resin portion 23 cannot be sufficiently improved.
The width of the connecting portion 27 can be set to 0.05 mm to 0.3 mm, for example. When the width of the connecting portion 27 is less than 0.05 mm, the strength of the connecting portion 27 is weakened. On the other hand, when the width of the connecting portion 27 exceeds 0.3 mm, the light reflectance at the side surfaces 23b 1 to 23b 4 of the outer resin portion 23 cannot be sufficiently improved.
Method for Manufacturing Lead Frame Next, a method for manufacturing the lead frame 10 (lead frame with multiple faces) used when manufacturing the semiconductor device 20 shown in FIGS. 1 to 5 will be described with reference to FIGS. I will explain.
First, as shown to Fig.6 (a), the flat metal substrate 31 (main-body part 11 before a process) is prepared. The metal substrate 31 is made of copper or a copper alloy. In addition, it is preferable to use what the metal substrate 31 performed the degreasing | defatting etc. to the both surfaces, and performed the washing process.
Next, photosensitive resists 32a and 33a are applied to the front and back of the metal substrate 31, respectively, and dried (FIG. 6B). As the photosensitive resists 32a and 33a, conventionally known resists can be used.
Next, the photosensitive resists 32a and 33a are exposed through a desired photomask and then developed to form etching resist layers 32 and 33 having desired openings 32b and 33b (FIG. 6C). ).
Specifically, on the surface side of the metal substrate 31, an opening 32b is formed in a portion where through etching is performed. On the other hand, on the back side of the metal substrate 31, an opening 33b is formed in a portion where half etching is performed (a portion corresponding to the connecting portion 27) in addition to a portion where penetration etching is performed.
Next, the etching resist layers 32 and 33 are used as an anticorrosion film, and the metal substrate 31 is etched with an etching solution (FIG. 6D). As the corrosive liquid, for example, an aqueous ferric chloride solution can be used, and the etching can be performed from both surfaces of the metal substrate 31 by spray etching.
Next, the etching resist layers 32 and 33 are peeled and removed (FIG. 6E).
As described above, by etching the metal substrate 31, a plurality of die pads 25, a plurality of lead portions 26 provided around the die pad 25, and a plurality of connecting portions connected to the die pad 25 and the lead portions 26, respectively. 27 is formed. At this time, a thin cross-section that is thinner than the die pad 25 and the lead part 26 is formed in the connecting part 27 by half etching.
Thereafter, electrolytic plating is performed around the main body 11. Thereby, a metal (for example, silver) is deposited on the main body part 11, and the plating layer 12 is formed on the main body part 11 (FIG.6 (f)). When the plating layer 12 is made of silver plating, as the plating solution for electrolytic plating, a silver plating solution mainly composed of silver cyanide and potassium cyanide can be used. In this way, the lead frame 10 (multi-face lead frame) is obtained.
7 and 8 are diagrams showing an embodiment of the lead frame 10 obtained as described above. As shown in FIGS. 7 and 8, the lead frame 10 includes a frame body region 13 having a rectangular outer shape, and a large number of packages arranged in a multi-row and multi-stage (matrix form) within the frame body region 13. Region 14. Each package region 14 is a region corresponding to each individual semiconductor device 20.
As shown in FIG. 8, each package region 14 includes a die pad 25 and a lead portion 26 adjacent to the die pad 25. In FIG. 8, the regions surrounded by the two-dot chain line correspond to the package regions 14 respectively.
In addition, the die pad 25 in each package region 14 is connected to the die pad 25 and the lead portion 26 in another adjacent package region 14 by a connecting portion 27. Similarly, the lead part 26 in each package area 14 is connected to the die pad 25 and the lead part 26 in another adjacent package area 14 by a connecting part 27.
Method for Manufacturing Semiconductor Device Next, a method for manufacturing the semiconductor device 20 shown in FIGS. 1 to 5 will be described with reference to FIGS.
First, the lead frame 10 (multi-face lead frame) (see FIGS. 7 and 8) having a plurality of die pads 25 and a plurality of lead portions 26 is manufactured by the above-described steps (FIGS. 6A to 6F). To do.
Next, an outer resin portion 23 is formed so as to cover the lead frame 10 by injection molding or transfer molding of a thermosetting resin or a thermoplastic resin to the lead frame 10 (FIG. 9A). Thereby, the outer side resin part 23 and the lead frame 10 are integrally formed. At this time, by appropriately designing a mold used for injection molding or transfer molding, a resin recess 23a is formed in the outer resin portion 23, and the plating layer 12 is outward (upward) in the resin recess 23a. Make it exposed.
Next, the LED element 21 is mounted on the die pad 25 (on the plating layer 12) of the lead frame 10. In this case, the LED element 21 is placed and fixed on the die pad 25 using a solder or a die bonding paste (die attach step) (FIG. 9B).
Next, the terminal portion 21a of the LED element 21 and the lead portion 26 of the lead frame 10 are electrically connected to each other by the bonding wire 22 (wire bonding step) (FIG. 9C).
Thereafter, the sealing resin portion 24 is filled into the resin recess 23a of the outer resin portion 23, and the lead frame 10, the LED element 21, and the bonding wire 22 are sealed by the sealing resin portion 24 (FIG. 9D). .
Next, the outer resin portion 23 and the connecting portion 27 between the LED elements 21 are diced to separate the lead frame 10 for each semiconductor device 20 (FIG. 9E). At this time, the lead frame 10 is first placed and fixed on the dicing tape 37, and then moved, for example, in a direction perpendicular to the paper surface of FIG. Thus, the outer resin portion 23 and the connecting portion 27 between the LED elements 21 are cut. In addition, in FIG.9 (e), you may divide each semiconductor device 20 not only by dicing but by a press.
At this time, the connecting portion 27 is exposed outward from the side surfaces 23 b 1 to 23 b 4 of the outer resin portion 23. In this case, the cross-sectional thickness of the connecting portion 27 on the side surfaces 23 b 1 to 23 b 4 where the connecting portion 27 is exposed is thinner than the cross-sectional thickness of the other part of the lead frame 10.
In this way, the semiconductor device 20 shown in FIGS. 1 to 5 is obtained (FIG. 9F).
Operation and Effect of the Present Embodiment Next , the operation of the present embodiment having such a configuration will be described with reference to FIG. FIG. 10 is a schematic diagram showing the illumination device according to the present embodiment.
As shown in FIG. 10, the semiconductor device 20 according to the present embodiment is used by being incorporated in a lighting device 80 formed of an LED bulb or the like. In FIG. 10, reference numerals 81 and 82 denote a substrate and a cover of the illumination device 80, respectively. A plurality (three in FIG. 10) of semiconductor devices 20 according to the present embodiment are attached on the substrate 81 of the lighting device 80. The cover 82 is provided on the substrate 81 so as to cover these semiconductor devices 20.
When the lighting device 80 is turned on, the LED element 21 of each semiconductor device 20 emits light, and the light from the LED element 21 passes through the cover 82 and is irradiated outward. At this time, the light from the LED element 21 is irradiated to the outside mainly through the cover 82 (without being reflected by anything) from the LED element 21 (reference numeral L 1 ). On the other hand, a part of the light from the LED element 21 is reflected inside the cover 82 and then reflected by the substrate 81 (reference numeral L 2 ) or reflected by the side surfaces 23 b 1 to 23 b 4 of the outer resin portion 23 of the semiconductor device 20. (Symbol L 3 ).
On the other hand, when the light from the LED element 21 reaches the connecting portion 27 exposed at the side surfaces 23b 1 to 23b 4 of the outer resin portion 23, the copper or copper alloy (main body portion 11) constituting the connecting portion 27 is used. Light in the short wavelength region is absorbed. In particular, when the white LED element 21 is used, the copper or copper alloy constituting the connecting portion 27 absorbs blue light. For this reason, there is a possibility that the light extraction efficiency of the lighting device 80 may decrease.
On the other hand, according to the present embodiment, the cross-sectional thickness of the connecting portion 27 on the side surfaces 23b 1 to 23b 4 of the outer resin portion 23 is made thinner than the cross-sectional thickness of the other portions of the lead frame 10, thereby The area of the connecting portion 27 exposed to 1 to 23b 4 is reduced. Thus, the ratio of the resin occupying the side surface 23b 1 ~23b 4 of the external resin portion 23 (the thermoplastic resin or thermosetting resin) is increased, the reflectance of the light at the side surface 23b 1 ~23b 4 of the external resin portion 23 Can be improved. In particular, the reflectance of light in the blue region, which is a wavelength region where the color absorption with respect to copper is large and the energy is large, can be improved. Thereby, the light extraction efficiency in the illumination device 80 can be increased.
In addition, according to the present embodiment, in the step of cutting the outer resin portion 23 and the connecting portion 27 for each semiconductor device 20, the lead frame 10 at the site where dicing or pressing is performed is provided on the side surface side of the semiconductor device 20. Is surrounded by resin. For this reason, it is possible to prevent the resin portion (outer resin portion 23) and the metal portion (the connecting portion 27 of the lead frame 10) from being peeled off due to stress during processing, and the processing speed can be improved.
In addition, according to the present embodiment, when viewed from the side surface of the semiconductor device 20, the metal portion (the connecting portion 27 of the lead frame 10) is surrounded by the resin portion (the outer resin portion 23). Thereby, it is possible to prevent the metal portion from falling off from the resin portion, and it is possible to improve the fracture resistance when stress is applied in the use environment. Furthermore, it is possible to prevent the brightness or the reliability of the semiconductor device 20 from being lowered due to the intrusion of moisture or gas into the semiconductor device 20.
Modified Examples Various modified examples (modified examples 1 to 3) of the semiconductor device according to the present embodiment will be described below with reference to FIGS. 11 to 13 are cross-sectional views (corresponding to FIG. 3) showing modifications of the semiconductor device. 11 to 13, the same parts as those in the embodiment shown in FIGS. 1 to 10 are denoted by the same reference numerals, and detailed description thereof is omitted.
FIG. 11 shows a semiconductor device 20A according to a modification (Modification 1) of the present embodiment. In the semiconductor device 20A shown in FIG. 11, unlike the embodiment shown in FIGS. 1 to 9, the connecting portion 27 is thinned not from the back side but from the front side.
That is, each connecting portion 27 is etched and thinned from the surface side, so that the cross-sectional thickness thereof is thinner than the cross-sectional thickness of other portions of the lead frame 10. In this case, the back surface (lower surface) of each connecting portion 27 is located on the same plane as the back surface (lower surface) of the die pad 25 and the lead portion 26.
Other configurations are substantially the same as those of the embodiment shown in FIGS.
According to this modification, since the end face of each connecting portion 27 is disposed on the lower surface of the semiconductor device 20A, when the semiconductor device 20A is mounted on a substrate or the like with solder (not shown), the solder wets from the side surface of the substrate. Can be easily confirmed, and it is possible to obtain an effect that it is easy to perform an inspection and that repair is easy when not sufficiently wet with solder.
FIG. 12 shows a semiconductor device 20B according to a modification (modification 2) of the present embodiment. A semiconductor device 20B shown in FIG. 12 is obtained by forming an element mounting thin portion 47 having a concave shape on the surface of the die pad 25 in the first modification shown in FIG.
That is, in FIG. 12, the element mounting thin portion 47 is formed by half etching on the surface of the die pad 25, and the cross sectional thickness of the element mounting thin portion 47 is larger than the cross sectional thickness of other portions of the lead frame 10. It is getting thinner. The LED element 21 is disposed in the element mounting thin portion 47.
Further, each connecting portion 27 is etched and thinned from the surface side, so that the cross-sectional thickness thereof is thinner than the cross-sectional thickness of other portions of the lead frame 10.
Thus, by arranging the LED element 21 in the element mounting thin portion 47, the thickness of the semiconductor device 20B can be reduced. Further, the light emitted from the LED element 21 can be efficiently reflected outside the semiconductor device 20B by the inclined portion 47a formed around the thin portion 47.
FIG. 13 shows a semiconductor device 20C according to a modification (Modification 3) of the present embodiment.
In FIG. 13, the element mounting thin portion 47 is formed by half etching on the surface of the die pad 25, and the LED element 21 is disposed in the element mounting thin portion 47. Further, a thin bonding portion 48 is formed on the surface of the lead portion 26 by half etching, and the bonding wire 22 is connected to the thin bonding portion 48 of the lead portion 26.
In this case, the surface (upper surface) of the element mounting thin portion 47, the surface (upper surface) of the bonding thin portion 48, and the surface (upper surface) of the outer resin portion 23 filled between the die pad 25 and the lead portion 26. ) Are located on the same plane.
Thus, by arranging the LED element 21 in the element mounting thin part 47 and connecting the bonding wire 22 to the bonding thin part 48, the thickness of the semiconductor device 20C can be further reduced. Further, the light emitted from the LED element 21 can be efficiently reflected outside the semiconductor device 20C by the inclined portion 47a formed around the thin portion 47.
Next, specific examples in the present embodiment will be described.
As examples according to the present embodiment, four types of semiconductor devices 20 (Examples 1 to 4) each having the configuration shown in FIGS. 1 to 5 were manufactured. These four types of semiconductor devices 20 (Examples 1 to 4) are different from each other only in package size (see Table 1), and other configurations are the same. In this case, the thickness of the lead frame 10 was all 0.25 mm. Moreover, copper, silver, and white epoxy resin were respectively employed as the material of the main body part 11, the plating layer 12, and the outer resin part 23.
As comparative examples, four types of semiconductor devices 100 (Comparative Examples 1 to 4) having the configuration shown in FIG. 14 were manufactured. In the semiconductor device 100 shown in FIG. 14, the cross-sectional thickness of the connecting portion 27 is the same as the cross-sectional thickness of the other part of the lead frame 10, and the other configuration is the semiconductor device 20 shown in FIGS. Is almost the same. The package size of the semiconductor device 100 according to Comparative Examples 1 to 4 was the same as the package size of the semiconductor device 20 according to Examples 1 to 4, respectively.
About these semiconductor devices 20 (Examples 1 to 4) and semiconductor devices 100 (Comparative Examples 1 to 4), the reflectances when irradiated with light having wavelengths of 450 nm (blue) and 660 nm (red) were measured (Table 1).
When comparing the semiconductor device 20 according to this example (Examples 1 to 4) and the semiconductor device 100 according to the comparative example (Comparative Examples 1 to 4), the smaller the package size, the semiconductor device according to this example. No. 20 had higher light reflectance (for example, Example 4 and Comparative Example 4). In particular, in the blue region (450 nm), which is a wavelength region where the color absorption with respect to copper is large and the energy is large, the semiconductor device 20 according to this example has a higher light reflectance, and the light reflectance is increased. It turned out that the effect to improve is great. On the other hand, in the red region (660 nm), the reflectance was substantially equal between the semiconductor device 20 according to this example and the semiconductor device 100 according to the comparative example.
DESCRIPTION OF SYMBOLS 10 Lead frame 11 Main-body part 12 Plating layer 20, 20A-20C Semiconductor device 21 LED element 22 Bonding wire (conductive part)
23 Outer resin part 24 Sealing resin part 25 Die pad 26 Lead part 27 Connection part 31 Metal substrate 47 Thin part for element mounting 48 Thin part for bonding
In semiconductor devices,
A lead frame having a die pad and a connecting portion connected to the die pad;
LED elements placed on the die pad of the lead frame;
An outer resin portion provided to cover the lead frame,
The lead frame is made of copper or copper alloy, and the connecting portion is exposed to the outside of the side surface of the outer resin portion.
A semiconductor device characterized in that the cross-sectional thickness of the connecting portion on the side surface of the outer resin portion where the connecting portion is exposed is thinner than the cross-sectional thickness of other portions of the lead frame.
2. The semiconductor device according to claim 1, wherein the connecting portion is thinned from the back side so that the cross-sectional thickness thereof is thinner than the cross-sectional thickness of other portions of the lead frame.
2. The semiconductor device according to claim 1, wherein the connecting portion is thinned from the surface side so that the cross-sectional thickness thereof is thinner than the cross-sectional thickness of other portions of the lead frame.
An element mounting thin portion whose cross-sectional thickness is thinner than the cross-sectional thickness of the other part of the lead frame is formed on the die pad surface, and the LED element is disposed in this element mounting thin portion. The semiconductor device according to claim 1.
The outer resin portion has a resin recess surrounding the LED element, and the resin recess of the outer resin portion is filled with a translucent sealing resin portion. The semiconductor device according to one item.
In a method for manufacturing a semiconductor device,
Preparing a metal substrate made of copper or a copper alloy;
Etching the metal substrate to produce a lead frame having a plurality of die pads and a connecting portion connected to each die pad;
A step of covering the lead frame and providing an outer resin portion;
Placing each LED element on each die pad of the lead frame;
A step of cutting the outer resin portion and the connecting portion for each semiconductor device,
By cutting the outer resin portion and the connecting portion, the connecting portion is exposed to the outside of the side surface of the outer resin portion,
A method of manufacturing a semiconductor device, characterized in that the cross-sectional thickness of the connecting portion on the side surface of the outer resin portion where the connecting portion is exposed is thinner than the cross-sectional thickness of the other portion of the lead frame.
A semiconductor device disposed on a substrate;
A cover provided on the substrate and covering the semiconductor device;
The lighting device characterized in that the cross-sectional thickness of the connecting portion on the side surface of the outer resin portion where the connecting portion is exposed is thinner than the cross-sectional thickness of other portions of the lead frame.
JP2015096592A 2015-05-11 2015-05-11 Semiconductor device, method for manufacturing the same and lighting apparatus Pending JP2015149509A (en)
JP2015096592A JP2015149509A (en) 2015-05-11 2015-05-11 Semiconductor device, method for manufacturing the same and lighting apparatus
JP2011003899 Division 2011-01-12
JP2015149509A true JP2015149509A (en) 2015-08-20
ID=53892594
JP2015096592A Pending JP2015149509A (en) 2015-05-11 2015-05-11 Semiconductor device, method for manufacturing the same and lighting apparatus
JP (1) JP2015149509A (en)
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2016-04-01 A131 Notification of reasons for refusal
2016-05-18 A521 Written amendment
2017-01-06 A02 Decision of refusal