Source: https://patents.google.com/patent/JP4760373B2/en
Timestamp: 2020-01-18 00:26:07
Document Index: 331129409

Matched Legal Cases: ['art 171', 'art 146', 'art 146', 'art 104', 'art 146', 'art 116', 'art 116', 'art 161', 'art 199', 'art 199', 'art 110', 'art 101', 'art 101', 'art 107', 'art 116', 'art 119', 'art 146', 'art 148', 'art 168']

JP4760373B2 - Image forming apparatus and tandem photoreceptor unit - Google Patents
Image forming apparatus and tandem photoreceptor unit Download PDF
JP4760373B2
JP4760373B2 JP2005376111A JP2005376111A JP4760373B2 JP 4760373 B2 JP4760373 B2 JP 4760373B2 JP 2005376111 A JP2005376111 A JP 2005376111A JP 2005376111 A JP2005376111 A JP 2005376111A JP 4760373 B2 JP4760373 B2 JP 4760373B2
JP2005376111A
JP2007072421A (en
2005-08-12 Priority to JP2005234824 priority Critical
2005-08-12 Priority to JP2005234824 priority
2005-12-27 Priority to JP2005376111A priority patent/JP4760373B2/en
2007-03-22 Publication of JP2007072421A publication Critical patent/JP2007072421A/en
2011-08-31 Publication of JP4760373B2 publication Critical patent/JP4760373B2/en
The present invention relates to an image forming apparatus such as a laser printer and a tandem type photoreceptor unit that is detachably attached to the image forming apparatus.
In an image forming apparatus such as a color printer, a plurality of developing units and photosensitive drums are provided, toner images of each color are continuously formed on the plurality of photosensitive drums, and the toner images of the respective colors are transferred onto a sheet in a multiple manner. Thus, a so-called tandem type that forms a color image has become widespread.
In a conventional tandem type image forming apparatus, a plurality of developing units and photosensitive drums must be replaced according to each color by the user, and the burden on the user is great.
Therefore, the plurality of developing units and the photosensitive drums are integrated into an image forming unit, and the plurality of developing units and the photosensitive drums are replaced together by attaching and detaching the image forming unit from the upper side of the image forming apparatus main body. It has been proposed (see, for example, Patent Document 1).
Japanese Patent No. 2003-50531
However, when the image forming unit is detached from the main body of the image forming apparatus, the user must support an image forming unit having a weight and capacity larger than those of the single developing unit and the photosensitive drum until the attachment / detachment is completed. There is a risk of dropping the forming unit.
SUMMARY OF THE INVENTION An object of the present invention is to provide a tandem photoconductor unit having a grip portion that is optimally configured to facilitate attachment / detachment of the tandem photoconductor unit, and an image forming apparatus in which the tandem photoconductor unit is detachable. Is to provide.
In order to achieve the above object, an invention according to claim 1 is an image forming apparatus, and holds an image forming apparatus main body and a plurality of photoconductors corresponding to respective colors, and the front and rear of the image forming apparatus main body. is slidably attached to and detached from the direction, and a tandem type photosensitive unit to be detached from the image forming apparatus main body by bring out, the tandem type photosensitive unit includes a pair of side plates provided on withdrawal direction downstream side A front beam laid between the pair of side plates, a rear beam provided on the upstream side in the pulling direction and extending between the pair of side plates, and a front side grip portion extending from the front beam to the downstream side in the pulling direction; And a rear grip portion extending upward from the upper end portion of the rear beam .
According to such a configuration, the tandem photoconductor unit includes the rear gripping portion on the upstream side in the pulling direction with respect to the image forming apparatus main body, and the front gripping portion on the downstream side. For this reason, the front side gripping portion becomes a handle when the tandem type photoconductor unit is pulled out from the image forming apparatus main body, and the tandem type photoconductor unit can be lifted by gripping the front side gripping portion and the back side gripping portion. . As a result, from the step of pulling out the tandem photoconductor unit to the step of lifting and removing it, it is not necessary to release the hand from the front gripping portion of the tandem photoconductor unit. Similarly, since it is not necessary to release the hand, the risk of dropping the tandem photoconductor unit can be reduced, and the tandem photoconductor unit can be easily attached and detached .
The invention according to claim 2 is the invention according to claim 1, wherein the front side gripping part and the back side gripping part have a center in a direction orthogonal to a pulling-out direction in the tandem photoconductor unit. It arrange | positions on the straight line which passes along a drawer direction, It is characterized by the above-mentioned.
According to such a configuration, both the front side grip part and the back side grip part are on a straight line passing through the center in the direction perpendicular to the pull-out direction in the tandem photoconductor unit, that is, the tandem photosensor. It is on a line that passes through the center of gravity of the body unit. Therefore, the stability when the front side gripping part and the back side gripping part are gripped and the tandem type photoconductor unit is held is improved, so that the tandem type photoconductor unit can be more easily attached and detached.
According to a third aspect of the present invention, in the first or second aspect of the present invention, the air in the apparatus main body is exhausted to the image forming apparatus main body upstream in the pulling direction of the rear gripping portion. A duct is provided, and a vent hole penetrating along the flow direction of the air flow sucked into the duct is formed in the back side grip portion.
According to such a configuration, the back side grip portion is formed with a vent hole penetrating along the flow direction of the air flow sucked into the duct. Therefore, when hot air in the device body or ozone generated from the charging means flows into the duct, the flow resistance due to the back gripping part against those flows is suppressed, and as a result, the flow is not disturbed and smoothly Can be sucked into the duct.
According to a fourth aspect of the present invention, in the second or third aspect of the present invention, the tandem type photoreceptor unit includes a plurality of developers corresponding to the plurality of photoreceptors. A developer supply unit is detachably mounted, and each developer supply unit is arranged on a straight line passing through the center in the direction perpendicular to the pull-out direction of the tandem type photoreceptor unit along the pull-out direction. It is characterized in that a gripping portion is provided.
According to such a configuration, each of the developer supply units is provided with a grip portion that is arranged on a straight line passing through the center in the direction orthogonal to the pull-out direction in the tandem type photoreceptor unit. It has been. Therefore, when gripping the developer supply unit, the user can find and grip the grip portion of the developer supply unit without being confused.
According to a fifth aspect of the invention, there is provided the developer supply unit according to the fourth aspect of the invention, wherein the developer supply unit is adjacent to the grip portion when the developer supply unit is attached to the tandem photosensitive unit. It is characterized by the formation of a recess that opens toward the surface.
According to such a configuration, the concave portion opened toward the adjacent developer supply unit in the grip portion becomes a space for a finger to enter when the grip portion is gripped. It can be handled easily while eliminating unnecessary waste.
According to a sixth aspect of the present invention, in the invention according to any one of the first to fifth aspects, the front gripping portion is mounted and detached from the image forming apparatus main body of the tandem photosensitive unit. The tandem photoconductor unit is attachable / detachable by the user, and the back gripping portion is attached to the image forming apparatus main body of the tandem photoconductor unit. The detachable operation is impossible, and the tandem photosensitive unit can be attached / detached by the user when the tandem photosensitive unit is detached from the image forming apparatus main body.
According to such a configuration, the front side gripping unit can be attached to and detached from the image forming apparatus main body of the tandem photoconductor unit while the user can attach and detach the tandem photoconductor unit. The gripping unit cannot be attached / detached to / from the image forming apparatus main body when the tandem photoconductor unit is attached to the image forming apparatus main body, and is not operated for the first time when the tandem photoconductor unit is detached from the image forming apparatus main body. It becomes possible. For this reason, the removal of the tandem type photoconductor unit in the middle of the mounted state and the detached state from the image forming apparatus main body is restricted. As a result, inadvertent extraction of the image forming apparatus can be prevented.
The invention according to claim 7 is the invention according to any one of claims 1 to 6, wherein the front gripping portion has a base end portion as a fulcrum, and a free end portion is located at the first position. A handle that is rotatable between a second position located downstream of the first position in the pulling direction, and the handle extends upward when in the first position; In some cases, it extends along the downstream side in the pull-out direction.
According to such a configuration, when pulling out the tandem photoconductor unit by gripping the free end portion of the front side grip portion, the free end portion can be arranged in the same direction as the pulling direction of the tandem photoconductor unit. Also, when lifting, the free end can be arranged upward. Therefore, the user's pulling or lifting force can be efficiently transmitted to the tandem photoconductor unit via the front gripping portion. Further, when pulling out the tandem photoconductor unit, the front gripping portion does not get in the way, and it can be easily lifted when lifting.
According to an eighth aspect of the present invention, in the invention of the seventh aspect, the image forming apparatus main body includes a tandem type photoconductor unit formed on the downstream side in the pulling direction of the tandem type photoconductor unit. A door for opening and closing the attachment / detachment opening is provided, and the door is movable between a closed position for closing the attachment / detachment opening and an open position for opening the attachment / detachment opening, and the handle is formed by a user by the tandem type. The operation unit can be rotated between an operation position at which the photoconductor unit can be attached / detached and a storage position at which the user cannot attach / detach the tandem photoconductor unit, and the tandem photoconductor unit can be attached to the image forming apparatus main body. In the mounted state, the door rotates to the storage position in conjunction with the movement to the closed position.
According to this configuration, when the door is moved to the closed position when the tandem photoconductor unit is attached to the image forming apparatus main body, the handle rotates to the storage position in conjunction with the movement of the door. Therefore, it is possible to save labor for individually moving the door and rotating the handle.
As a result, the operability of the tandem photoconductor unit and the image forming apparatus can be improved.
The invention according to claim 9 is the invention according to claim 8 , wherein the handle is configured such that the door is opened from the closed position when the tandem type photosensitive unit is attached to the image forming apparatus main body. It is characterized in that it rotates from the storage position to the operation position in conjunction with the movement to the position .
According to such a configuration, when the tandem photoconductor unit is attached to the image forming apparatus main body, when the door is moved to the open position, the handle rotates to the operation position in conjunction with the movement of the door. Therefore, it is possible to save labor for individually moving the door and rotating the handle.
As a result, the operability of the tandem photoconductor unit and the image forming apparatus can be further improved.
The invention according to claim 10 is the invention according to claim 8 or 9 , wherein the door is in contact with the handle when the door moves from the closed position to the open position . A guide member for guiding the handle from the storage position to the operation position is provided.
According to such a configuration, the movement of the door from the closed position to the open position and the rotation of the handle from the storage position to the operation position are smoothly linked by the guide member.
According to an eleventh aspect of the present invention, in the invention according to any one of the first to tenth aspects, the image forming apparatus body accommodates a recording medium and is slidably attached to and detached from the image forming apparatus body. And a recording medium containing member that is detached from the main body of the image forming apparatus by being pulled out in the same direction as the pulling-out direction of the tandem type photoreceptor unit.
According to such a configuration, the tandem photoreceptor unit and the recording medium housing member can be pulled out from the image forming apparatus main body in the same direction, and the operability of the image forming apparatus can be improved.
According to a twelfth aspect of the present invention, in the invention according to any one of the first to eleventh aspects, the tandem photoconductor unit is in a detached state with respect to the image forming apparatus main body. It is characterized by comprising interference preventing means for preventing interference of the mounting surface to be mounted on the photoconductor.
According to such a configuration, in a state where the tandem type photoconductor unit is detached from the image forming apparatus main body, the interference prevention unit can prevent interference with the photoconductor on the mounting surface. Therefore, damage to the photoreceptor can be prevented.
According to a thirteenth aspect of the present invention, in the invention of the twelfth aspect , the interference preventing means is a leg that is in contact with the mounting surface and projects downward from the photoconductor. It is a feature.
According to such a configuration, when the tandem photoconductor unit is detached from the image forming apparatus, the leg portion provides a gap between the photoconductor and the mounting surface, and the tandem removed from the image forming apparatus main body. It is possible to work by placing the type photoreceptor unit on a desk or the like.
According to a fourteenth aspect of the present invention, in the invention according to the fourth or fifth aspect, the developer supply unit carries the developer, and the developer supply unit is attached to the tandem photosensitive unit. And a developer carrying member for developing an electrostatic latent image formed on the photosensitive member.
According to such a configuration, the developer supply unit includes the developer carrier that carries the developer and is disposed to face the photoconductor when mounted on the tandem photoconductor unit. Therefore, when the developer supply unit has reached the replacement time, only the developer supply unit can be replaced.
According to a fifteenth aspect of the present invention, in the invention according to the fourth or fifth aspect, the tandem type photoconductor unit carries the developer and is disposed opposite to the photoconductor to be formed on the photoconductor. And a developer carrying member for developing the electrostatic latent image to be developed.
According to such a configuration, since the tandem photoconductor unit includes the developer, the developer carrier, and the photoconductor, the developer, the developer carrier, and the photoconductor can be replaced at a time. It becomes.
According to a sixteenth aspect of the present invention, there is provided a tandem type photoconductor unit that is detachably attached to and detached from the image forming apparatus body in the front-rear direction and is detached from the image forming apparatus body by being pulled out. Type photosensitive unit, a plurality of photoconductors corresponding to each color, a pair of side plates, provided on the downstream side in the pull-out direction, provided on the upstream side of the pair of side plates, and provided on the upstream side in the pull-out direction, A rear beam erected between the pair of side plates, a front side grip portion extending from the front beam to the downstream side in the pull-out direction, and a back side grip portion extending upward from the upper end portion of the rear beam. Yes.
The invention according to claim 17 is the invention according to claim 16 , wherein the front side gripping part and the back side gripping part have a center in a direction orthogonal to a pulling direction in the tandem type photoconductor unit. It arrange | positions on the straight line which passes along a drawer direction, It is characterized by the above-mentioned.
According to an eighteenth aspect of the present invention, in the image forming apparatus main body according to the sixteenth or seventeenth aspect of the present invention, air in the apparatus main body is exhausted to the upstream side in the pull-out direction of the rear gripping portion. A duct is provided, and a vent hole penetrating along the flow direction of the air flow sucked into the duct is formed in the back side grip portion.
According to a nineteenth aspect of the present invention, in the invention according to the seventeenth or eighteenth aspect , a plurality of developer supply units that accommodate and supply the developer are detachably mounted corresponding to the plurality of photoconductors. Each developer supply unit is provided with a grip portion that is arranged on a straight line passing through the center in the direction perpendicular to the pull-out direction of the tandem type photoconductor unit along the pull-out direction. It is characterized by that.
According to a twentieth aspect of the invention, there is provided the developer supply unit according to the nineteenth aspect of the invention, wherein the developer supply unit is adjacent to the grip portion when the developer supply unit is attached to the tandem photosensitive unit. It is characterized by the formation of a recess that opens toward the surface.
The invention according to claim 21 is the invention according to any one of claims 16 to 20, wherein the tandem type photosensitive unit is attached to and detached from the image forming apparatus main body by a user. The photoconductor unit is attachable / detachable, and the back side gripping unit is incapable of attaching / detaching the tandem photoconductor unit when the tandem photoconductor unit is attached to the image forming apparatus main body. In a state where the tandem type photoconductor unit is detached from the image forming apparatus main body, the user can attach and detach the tandem type photoconductor unit.
According to such a configuration, the front side gripping unit can be attached / detached to / from the tandem photoconductor unit while the tandem photoconductor unit is attached to and detached from the image forming apparatus main body. The side gripping unit is incapable of attaching / detaching the tandem photoconductor unit when the tandem photoconductor unit is attached to the image forming apparatus main body, and for the first time when the tandem photoconductor unit is detached from the image forming apparatus main body. It becomes possible to operate. For this reason, the removal of the tandem type photoconductor unit in the middle of the mounted state and the detached state from the image forming apparatus main body is restricted. As a result, inadvertent extraction of the image forming apparatus can be prevented.
According to a twenty-second aspect of the present invention, in the invention according to any one of the sixteenth to twenty-first aspects, the front side gripping portion has a base end portion as a fulcrum, and a free end portion is located at the first position. A handle that is rotatable between a second position located downstream of the first position in the pulling direction is provided, and when the handle is in the first position, the handle extends upward and is in the second position. In some cases, it extends along the downstream side in the pull-out direction.
According to a twenty-third aspect of the present invention, in the invention of the twenty-second aspect, the image forming apparatus main body includes the tandem type photoconductor unit formed on the downstream side in the drawing direction of the tandem type photoconductor unit. A door for opening and closing the attachment / detachment opening is provided, and the door is movable between a closed position for closing the attachment / detachment opening and an open position for opening the attachment / detachment opening, and the handle is formed by a user by the tandem type. The operation unit can be rotated between an operation position at which the photoconductor unit can be attached / detached and a storage position at which the user cannot attach / detach the tandem photoconductor unit, and the tandem photoconductor unit can be attached to the image forming apparatus main body. In the mounted state, the door rotates to the storage position in conjunction with the movement to the closed position.
As a result, the operability of the tandem photoconductor unit can be improved.
According to a twenty-fourth aspect of the present invention, in the invention according to the twenty- third aspect, the handle is configured such that the door is opened from the closed position when the tandem type photosensitive unit is attached to the image forming apparatus main body. It is characterized in that it rotates from the storage position to the operation position in conjunction with the movement to the position .
As a result, the operability of the tandem photoconductor unit can be further improved.
Further, the invention according to claim 25, in the invention described in claim 23 or 24, the door, when the door is moved to the open position from the closed position, in contact with the handle, A guide member for guiding the handle from the storage position to the operation position is provided.
According to a twenty-sixth aspect of the present invention, in the invention according to any one of the sixteenth to twenty-fifth aspects, the image forming apparatus body contains a recording medium and is slidably attached to and detached from the image forming apparatus body. And a recording medium housing member that is detached from the image forming apparatus main body by being pulled out, wherein a pulling direction of the tandem type photoreceptor unit is the same as a pulling direction of the recording medium housing member. Yes.
According to a twenty-seventh aspect of the present invention, in the invention according to any one of the sixteenth to twenty-sixth aspects, the mounting surface on which the tandem photosensitive unit is mounted in a detached state with respect to the image forming apparatus main body. An interference preventing means for preventing interference with the photosensitive member is provided.
According to a twenty-eighth aspect of the present invention, in the invention of the twenty-seventh aspect , the interference preventing means is a leg that is in contact with the mounting surface and projects downward from the photoconductor. It is characterized.
The invention according to claim 29 is the invention according to claim 19 or 20 , wherein the developer supply unit carries the developer, and the developer supply unit is attached to the tandem photosensitive unit. And a developer carrying member for developing an electrostatic latent image formed on the photosensitive member.
The invention according to claim 30 is the invention according to claim 19 or 20 , wherein the developer is carried, the electrostatic latent image formed on the photoconductor is developed to be opposed to the developer. And a developer carrying member.
According to the first aspect of the present invention, the tandem type photoreceptor unit can be easily attached and detached.
According to the second aspect of the present invention, the tandem photoconductor unit can be more easily attached and detached.
According to the third aspect of the present invention, the hot air in the apparatus main body and the flow of ozone generated from the charging means can be smoothly sucked into the duct without being disturbed.
According to the fourth aspect of the present invention, when gripping the cartridge, the user can find the grip portion of the developer supply unit without being confused.
According to the fifth aspect of the present invention, there is no space waste in the developer supply unit, and the handling thereof is facilitated.
According to the sixth aspect of the present invention, it is possible to prevent inadvertent extraction of the image forming apparatus.
According to the seventh aspect of the present invention, when the tandem type photoconductor unit is pulled out, the grip portion does not get in the way, and when it is lifted, it can be easily lifted.
According to the eighth aspect of the present invention, the operability of the tandem photoconductor unit and the image forming apparatus can be improved.
According to the ninth aspect of the present invention, the operability of the tandem photoconductor unit and the image forming apparatus can be further improved.
According to the invention described in claim 10, the operability of the tandem type photoreceptor unit and the image forming apparatus can be further improved.
According to the invention of the eleventh aspect, the usability of the image forming apparatus is improved and the handling becomes easy.
According to the twelfth aspect of the present invention, it is possible to work by placing the tandem type photoreceptor unit removed from the image forming apparatus main body on a desk or the like.
According to the thirteenth aspect of the present invention, when the tandem photoconductor unit is placed on a desk or the like, the photoconductor can be supported at a height that does not interfere with the desk surface or the like.
According to the fourteenth aspect of the present invention, when the developer supply unit reaches the replacement time, only the developer supply unit can be replaced.
According to the fifteenth aspect of the present invention, it is possible to replace the developer, the developer carrying member, and the photosensitive member at a time.
According to the sixteenth aspect of the present invention, the tandem type photoreceptor unit can be easily attached and detached.
According to the seventeenth aspect of the present invention, the tandem type photoreceptor unit can be further easily attached and detached.
According to the invention described in claim 18, the hot air in the apparatus main body and the flow of ozone generated from the charging means can be smoothly sucked into the duct without being disturbed.
According to the nineteenth aspect of the present invention, when gripping the cartridge, the user can find the grip portion of the developer supply unit without being confused.
According to the twentieth aspect of the present invention, there is no space waste in the developer supply unit, and handling thereof is facilitated.
According to the twenty-first aspect of the present invention, it is possible to prevent inadvertent extraction of the image forming apparatus.
According to the twenty-second aspect of the present invention, the grip portion does not get in the way when the tandem type photoconductor unit is pulled out, and it can be easily lifted when it is lifted.
According to the twenty-third aspect of the present invention, the operability of the tandem photoconductor unit can be improved.
According to the twenty-fourth aspect of the present invention, the operability of the tandem photoconductor unit can be further improved.
According to the invention described in Item 25, the operability of the tandem type photoreceptor unit can be further improved.
According to the twenty-sixth aspect of the present invention, the usability of the image forming apparatus is improved and the handling becomes easy.
According to the twenty-seventh aspect of the present invention, it is possible to work by placing the tandem type photoreceptor unit removed from the image forming apparatus main body on a desk or the like.
According to the twenty-eighth aspect, when the tandem type photosensitive member unit is placed on a desk or the like, the photosensitive member can be supported at a height position that does not interfere with the desk surface or the like.
According to the twenty-ninth aspect of the present invention, when the developer supply unit has reached the replacement time, it is possible to replace only the developer supply unit.
According to the invention of the thirtieth aspect, the developer, the developer carrying member and the photosensitive member can be exchanged at a time.
1. 1 is a cross-sectional side view of an essential part showing an embodiment of a color laser printer as an image forming apparatus according to the present invention, and FIG. FIG. 3 is a cross-sectional side view of the main part of the developing cartridge shown in FIG. 2.
In FIG. 1, the color laser printer 1 is a horizontal tandem color laser printer in which a plurality of drum subunits 23 are arranged in parallel in the horizontal direction, and a main body casing 2 as a main body of an image forming apparatus. Inside, a paper feed unit 4 for feeding a paper 3 as a recording medium, an image forming unit 5 for forming an image on the fed paper 3, and a paper 3 on which an image is formed are discharged. And a paper discharge unit 6 for the purpose.
In the following description, the right side of FIG. 1 (the side where the drum attachment / detachment opening 162 in the main body casing 2 is formed) is the front side, and the left side of FIG. 1 is the rear side. Further, the front side in the paper thickness direction in FIG. 1 is the left side, and the back side in the paper thickness direction in FIG. 1 is the right side.
Further, the directions shown below are directions in a state where the drum unit 21 and the developing cartridge 22 are mounted on the main casing 2 unless otherwise specified.
(1) Paper Feed Unit The paper feed unit 4 accommodates the paper 3 at the bottom in the main body casing 2 so as to be slidable in the front-rear direction from the front side with respect to a later-described tray housing part 171 of the main body casing 2. A paper feed tray 7 as a recording medium housing member, a separation roller 8 and a separation pad 9 provided above the front end of the paper feed tray 7 and arranged to face each other, and a paper feed provided on the rear side of the separation roller 8 And a roller 10.
Further, in the paper feed unit 4, the paper feed side conveyance path 11 of the paper 3 has an upstream end adjacent to the separation roller 8 at the lower side and a downstream end at the upper side to a conveyance belt 53 described later. Adjacent to each other, the sheet 3 is fed to the front side, and after being reversed, the sheet 3 is ejected to the rear side.
A paper dust removing roller 12 and a pinch roller 13 which are provided on the upper front side of the separation roller 8 and are arranged to face each other, and a pair of registration rollers 14 which are provided above them, are provided in the middle of the paper feeding side conveyance path 11. Is provided.
Inside the paper feed tray 7 is provided a paper pressing plate 15 on which the paper 3 is placed in a stacked form. The paper pressing plate 15 is supported swingably at the rear end portion, so that the front end portion is disposed below, the placement position along the bottom plate of the paper feed tray 7 and the front end portion are disposed above, It is possible to move between an inclined paper feeding position.
A lever 16 that lifts the front end of the paper pressing plate 15 upward is provided below the front end of the paper feed tray 7. The lever 16 is supported below the front end of the paper pressing plate 15 so as to be swingable in the vertical direction.
As the lever 16 swings, the front end of the paper pressing plate 15 is lifted by the lever 16, and the paper pressing plate 15 is positioned at the paper feeding position.
When the sheet pressing plate 15 is positioned at the sheet feeding position, the uppermost sheet 3 on the sheet pressing plate 15 is pressed by the sheet feeding roller 10, and the separation roller 8 and the separation pad 9 are rotated by the rotation of the sheet feeding roller 10. Paper is fed in between.
When the paper feed tray 7 is detached from the main casing 2, the paper pressing plate 15 is positioned at the placement position. When the paper pressing plate 15 is positioned at the mounting position, the paper 3 can be stacked on the paper pressing plate 15.
The fed paper 3 is sandwiched between the separation roller 8 and the separation pad 9 by the rotation of the separation roller 8, and is fed and conveyed one by one. The transported paper 3 passes between the paper dust removing roller 12 and the pinch roller 13, and after the paper dust is removed, it is transported toward the registration roller 14 along the paper feed side transport path 11.
The registration roller 14 conveys the paper 3 to the conveyance belt 53 after registration.
(2) Image Forming Unit The image forming unit 5 includes a scanner unit 17, a process unit 18, a transfer unit 19, and a fixing unit 20.
(2-1) Scanner Unit One scanner unit 17 is provided on the upper portion of the main casing 2 and includes a laser light emitting unit, a polygon mirror, a plurality of lenses, and a reflecting mirror (not shown). In the scanner unit 17, a laser beam based on image data corresponding to each color emitted from the laser light emitting unit is scanned by a polygon mirror and passed or reflected by a plurality of lenses and reflecting mirrors, and then applied to each photosensitive drum 24. Correspondingly, the light is emitted corresponding to each color.
(2-2) Process Unit The process unit 18 is disposed below the scanner unit 17 and above the paper feeding unit 4. As will be described in detail later, one drum unit as a tandem type photosensitive unit. 21 and four developing cartridges 22 as developing units and developer supply units corresponding to the respective colors.
(2-2-1) Drum Unit As will be described in detail later, the drum unit 21 is detachably attached to the drum accommodating portion 161 of the main casing 2 from the front side in the front-rear direction. The drum unit 21 includes four drum subunits 23 as tandem type photoreceptor units corresponding to the respective colors. That is, the drum subunit 23 is composed of four units, a yellow drum subunit 23Y, a magenta drum subunit 23M, a cyan drum subunit 23C, and a black drum subunit 23K.
The drum subunits 23 are arranged in parallel at intervals in the front-rear direction, and more specifically, from the front side to the rear side, the yellow drum subunit 23Y, the magenta drum subunit 23M, and cyan. The drum subunit 23C and the black drum subunit 23K are sequentially arranged.
As will be described later, each drum subunit 23 includes a pair of side frames 71 and a center frame 72 provided between the pair of side frames 71 (see FIGS. 9 and 10).
As shown in FIG. 2, each drum subunit 21 holds a photosensitive drum 24 as a photosensitive member, a scorotron charger 25 as a charging unit, and a cleaning brush 68.
The photosensitive drum 24 is disposed along the width direction (the front-rear direction and the left-right direction orthogonal to the up-down direction, hereinafter the same), has a cylindrical shape, and the outermost layer is formed by a positively chargeable photosensitive layer made of polycarbonate. A drum body 26 and a drum shaft 27 disposed along the axial direction of the drum body 26 are provided.
As will be described in detail later, the drum shaft 27 is inserted into a side frame 71 (see FIG. 10) and positioned by a side plate 121 (see FIG. 7) described later.
A rotation support member 30 (see FIG. 12) is fitted to both ends of the drum body 26 in the axial direction so as not to rotate relative to each other, and the rotation support member 30 can rotate around the drum shaft 27. It is supported. As a result, the drum body 26 is rotatably supported with respect to the drum shaft 27. At the time of image formation, a driving force from a motor (not shown) provided in the main body casing 2 is transmitted to the photosensitive drum 24, and the photosensitive drum 24 is rotated.
The scorotron charger 25 is disposed diagonally above and behind the photosensitive drum 24 so as to face the photosensitive drum 24 with a space therebetween, and is held by a center frame 72 described later. The scorotron charger 25 includes a discharge wire 28 disposed to face the photosensitive drum 24 with a space therebetween, and a grid 29 provided between the discharge wire 28 and the photosensitive drum 24.
A wire electrode 80 (see FIG. 12) described later is connected to the discharge wire 28, and a grid electrode 81 (see FIG. 12) described later is connected to the grid 29.
In the scorotron charger 25, during image formation, a high voltage is applied from a high voltage substrate (not shown) provided in the main body casing 2 to the discharge wire 28 via the wire electrode 80 to cause corona discharge of the discharge wire 28. A grid 29 is applied via a grid electrode 81 from a high voltage substrate (not shown) provided in the main body casing 2 to control the amount of charge supplied to the photosensitive drum 24, and the surface of the photosensitive drum 24 is uniformly positive. To charge.
The cleaning brush 68 is arranged behind the photosensitive drum 24 so as to face the photosensitive drum 24 and is held by a center frame 72 described later. When the image is formed, a cleaning bias is applied to the cleaning brush 68 from a high voltage substrate (not shown) provided in the main body casing 2 via a cleaning electrode 83 (see FIG. 12) described later.
(2-2-2) Developing Cartridge As shown in FIG. 1, the developing cartridge 22 is detachably provided corresponding to the drum subunit 23 corresponding to each color. That is, the developing cartridge 22 is detachably attached to the yellow developing cartridge 22Y, which is detachably attached to the yellow drum subunit 23Y, and the magenta developing cartridge 22M, which is detachably attached to the magenta drum subunit 23M. It consists of four parts: a cyan developing cartridge 22C to be attached and a black developing cartridge 22K to be detachably attached to the black drum subunit 23K.
As shown in FIG. 3, each developing cartridge 22 includes a developing frame 31, an agitator 32, a supply roller 33, a developing roller 34 as a developer carrier, and a layer thickness regulating blade 35 provided in the developing frame 31. It has.
The developing frame 31 is formed in a box shape having an opening 36 at the lower end (see FIG. 16), and is divided into a toner storage chamber 37 and a developing chamber 38 by a partition wall 39 formed in the middle in the vertical direction. Has been. The partition wall 39 is formed with a communication port 40 that allows the toner storage chamber 37 and the developing chamber 38 to communicate with each other.
The toner storage chamber 37 stores toner corresponding to each color. More specifically, corresponding to each developing cartridge 22, yellow toner is yellow in the yellow developing cartridge 22Y, magenta is in the magenta developing cartridge 22M, cyan is in the cyan developing cartridge 22C, and black toner is in the black developing cartridge 22K. Each is housed.
As the toner corresponding to each color, a positively charged non-magnetic one-component polymerized toner is used. The polymerized toner has a substantially spherical shape and is a suspension polymerization of a styrene monomer such as styrene or an acrylic monomer such as acrylic acid, alkyl (C1 to C4) acrylate, or alkyl (C1 to C4) methacrylate. Obtained by copolymerization by a known polymerization method such as a binder resin as a main component, and by adding a colorant corresponding to each color, a charge control agent, a wax and the like, toner base particles are obtained. In addition, an external additive is added to improve the fluidity.
As the colorant, the above-mentioned colorants of yellow, magenta, cyan and black are blended corresponding to each color. Moreover, as a charge control agent, for example, an ionic monomer having an ionic functional group such as an ammonium salt and an ionic monomer such as a styrene monomer or an acrylic monomer can be copolymerized. A charge control resin obtained by copolymerization with a monomer is blended. As external additives, for example, powders of metal oxides such as silica, aluminum oxide, titanium oxide, strontium titanate, cerium oxide and magnesium oxide, inorganic powders such as carbide powders and metal salt powders are blended. Has been.
The toner storage chamber 37 is provided with a window 142 for detecting the remaining amount of toner stored in the toner storage chamber 37. The window 142 is embedded in both side walls 141 of the developing frame 31 and is disposed so as to face the toner storage chamber 37 (see FIG. 18).
The agitator 32 is provided in the toner storage chamber 37. The agitator 32 includes a rotating shaft 41 that is rotatably supported on both side walls 141 of the developing frame 31, and an agitating member 42 that is provided over the axial direction of the rotating shaft 41 and extends radially outward from the rotating shaft. Yes. At the time of image formation, a driving force from a motor (not shown) provided in the main body casing 2 is transmitted to the rotating shaft 41 via a coupling passive gear 144 (see FIG. 17), and the stirring member 42 is moved to the toner storage chamber. It moves around in 37.
The supply roller 33 is provided below the communication port 40 in the developing chamber 38. The supply roller 33 includes a metal supply roller shaft 43 rotatably supported on both side walls 141 of the developing frame 31 and a sponge roller 44 made of a conductive sponge that covers the periphery of the supply roller shaft 43. I have. During image formation, a driving force from a motor (not shown) provided in the main body casing 2 is transmitted to the supply roller shaft 43 via a coupling passive gear 144 (see FIG. 17), and the supply roller 33 is rotated. The
The developing roller 34 is provided in the developing chamber 38 below and obliquely rearward with respect to the supply roller 33. The developing roller 34 includes a metal developing roller shaft 45 that is rotatably supported on both side walls 141 of the developing frame 31, and a rubber roller 46 made of conductive rubber that covers the periphery of the developing roller shaft 45. ing.
More specifically, the rubber roller 46 is coated with a rubber roller layer made of conductive urethane rubber, silicone rubber, EPDM rubber, or the like containing carbon fine particles, and the surface of the rubber roller layer, and urethane rubber, urethane resin, polyimide resin. It consists of a two-layer structure with a coat layer containing as a main component. Further, a developing roller electrode 82 (see FIG. 12) described later is connected to the developing roller shaft 45.
The developing roller 34 is disposed so that the rubber roller 46 and the sponge roller 44 are in pressure contact with the supply roller 33. The developing roller 34 is disposed so as to be exposed downward from the opening 36 of the developing chamber 38 (see FIG. 16).
In the developing roller 34, during image formation, a driving force from a motor (not shown) provided in the main body casing 2 is transmitted to the developing roller shaft 45 via a coupling passive gear 144 (see FIG. 17). The roller 34 is rotated. Further, a developing bias is applied via a developing roller electrode 82 from a high voltage substrate (not shown) provided in the main body casing 2.
The layer thickness regulating blade 35 is provided in the developing chamber 38 so as to be in pressure contact with the developing roller 34 from above. The layer thickness regulating blade 35 includes a blade 48 made of a metal leaf spring member, and a pressing portion 49 having a semicircular cross section made of insulating silicone rubber provided at the free end of the blade 48.
The base end portion of the blade 48 is fixed to the partition wall 39 by a fixing member 47, and the pressing portion 49 provided at the free end portion of the blade 48 is against the rubber roller 46 of the developing roller 34 by the elastic force of the blade 48. Press contact from above.
(2-2-3) Developing Operation in Process Unit In each developing cartridge 22, the toner corresponding to each color stored in the toner storage chamber 37 moves to the communication port 40 by its own weight and is stirred by the agitator 32. While being done, it is discharged from the communication port 40 to the developing chamber 38.
The toner discharged from the communication port 40 to the developing chamber 38 is supplied to the supply roller 33. The toner supplied to the supply roller 33 is supplied to the developing roller 34 by the rotation of the supply roller 33. At this time, the toner is positively rubbed between the supply roller 33 and the developing roller 34 to which the developing bias is applied. Charged.
The toner supplied to the developing roller 34 enters between the pressing portion 49 of the layer thickness regulating blade 35 and the rubber roller 46 of the developing roller 34 as the developing roller 34 rotates, and a thin layer having a constant thickness. Is carried on the surface of the rubber roller 46.
On the other hand, as shown in FIG. 2, in the drum subunit 23 corresponding to each developing cartridge 22, a scorotron charger 25 generates corona discharge to uniformly positively charge the surface of the photosensitive drum 24.
The surface of the photosensitive drum 24 is uniformly positively charged by the scorotron charger 25 as the photosensitive drum 24 rotates, and then exposed by high-speed scanning of the laser beam from the scanner unit 17 to form on the paper 3. An electrostatic latent image corresponding to the power image is formed.
When the photosensitive drum 24 further rotates, when the toner carried on the surface of the developing roller 34 and positively charged toner comes into contact with the photosensitive drum 24 by the rotation of the developing roller 34, The electrostatic latent image formed on the surface, that is, the surface of the photosensitive drum 24 that is uniformly positively charged, is supplied to an exposed portion exposed to a laser beam and having a lowered potential. As a result, the electrostatic latent image on the photosensitive drum 24 is visualized by development, and a toner image by reversal development is carried on the surface of the photosensitive drum 24 corresponding to each color.
The transfer residual toner remaining on the photosensitive drum 24 after the transfer is collected by the developing roller 34. Further, the paper dust from the paper 3 adhering to the photosensitive drum 24 after the transfer is collected by the cleaning brush 68.
(2-3) Transfer Unit As shown in FIG. 1, the transfer unit 19 is disposed along the front-rear direction in the main body casing 2 above the paper feed unit 4 and below the process unit 18. Yes. The transfer unit 19 includes a drive roller 51, a driven roller 52, a conveyance belt 53, a transfer roller 54, and a cleaning unit 55.
The driving roller 51 and the driven roller 52 are opposed to each other with an interval in the front-rear direction, the driving roller 51 is arranged behind the black drum subunit 23K, and the driven roller 52 is from the yellow drum subunit 23Y. Is also placed forward.
The conveyor belt 53 is an endless belt, and is formed from a conductive resin film such as conductive polycarbonate or polyimide in which conductive particles such as carbon are dispersed. The conveyor belt 53 is wound between the driving roller 51 and the driven roller 52.
During image formation, a driving force from a motor (not shown) provided in the main body casing 2 is transmitted to the driving roller 51, and the driving roller 51 is rotated. Then, the conveyance belt 53 rotates between the driving roller 51 and the driven roller 52 so as to rotate in the same direction as the photosensitive drum 24 at a transfer position where the conveying belt 53 faces and contacts the photosensitive drum 24 of each drum subunit 23. At the same time, the driven roller 52 is driven.
The transfer roller 54 is provided in the conveyance belt 53 wound between the driving roller 51 and the driven roller 52 so as to face each photosensitive drum 24 with the conveyance belt 53 interposed therebetween. Each transfer roller 54 has a metal roller shaft covered with a rubber roller made of conductive rubber. Each transfer roller 54 is provided so as to rotate in the same direction as the circumferential movement direction of the conveyor belt 53 at a transfer position facing and in contact with the conveyor belt 53. A transfer bias from a high voltage substrate (not shown) provided is applied.
The cleaning unit 55 is disposed below the conveyance belt 53 wound between the driving roller 51 and the driven roller 52, and includes a primary cleaning roller 56, a secondary cleaning roller 57, a scraping blade 58, and a toner storage unit 59. It has.
The primary cleaning roller 56 is disposed so as to contact the lower conveyor belt 53 on the side opposite to the upper conveyor belt 53 with which the photosensitive drum 24 and the transfer roller 54 are in contact. It is provided to rotate in the same direction as the circumferential movement direction. A primary cleaning bias from a high-pressure substrate (not shown) provided in the main body casing 2 is applied to the primary cleaning roller 56 during image formation.
The secondary cleaning roller 57 is disposed so as to come into contact with the primary cleaning roller 56 from below, and is provided to rotate in the same direction as the rotation direction of the primary cleaning roller 56 at the contact position. The secondary cleaning roller 57 is applied with a secondary cleaning bias from a high-pressure substrate (not shown) provided in the main body casing 2 during image formation.
The scraping blade 58 is provided in contact with the secondary cleaning roller 57 from below.
The toner storage unit 59 is provided below the primary cleaning roller 56 and the secondary cleaning roller 57 so as to store toner falling from the secondary cleaning roller 57.
Then, the sheet 3 fed from the sheet feeding unit 4 is transferred to each drum subunit 23 from the front side to the rear side by the transport belt 53 that is circulated by driving of the driving roller 51 and driven of the driven roller 52. The toner images of the respective colors carried on the photosensitive drums 24 of the respective drum subunits 23 are sequentially transferred during the conveyance so as to sequentially pass through the corresponding transfer positions. An image is formed.
That is, for example, when a yellow toner image carried on the surface of the photosensitive drum 24 of the yellow drum subunit 23Y is transferred to the paper 3, it is then carried on the surface of the photosensitive drum 24 of the magenta drum subunit 23M. The magenta toner image is transferred onto the paper 3 on which the yellow toner image has already been transferred, and the cyan toner image carried on the surface of the photosensitive drum 24 of the cyan drum subunit 23C by the same operation. The black toner image carried on the surface of the photosensitive drum 24 of the black drum subunit 23K is transferred in a superimposed manner, whereby a color image is formed on the paper 3.
On the other hand, in the above transfer operation, the toner adhering to the surface of the conveyor belt 53 is first transferred from the surface of the conveyor belt 53 to the primary cleaning roller 56 by the primary cleaning bias in the cleaning unit 55, and further to 2 The toner is transferred to the secondary cleaning roller 57 by the next cleaning bias. Thereafter, the toner transferred to the secondary cleaning roller 57 is scraped off by the scraping blade 58, falls from the secondary cleaning roller 57, and is stored in the toner storage portion 59.
(2-4) Fixing Unit The fixing unit 20 is behind the black drum subunit 23K in the main body casing 2 and faces the transfer position where the photosensitive drum 24 and the transport belt 53 are in contact with each other in the front-rear direction. Is arranged. The fixing unit 20 includes a heating roller 61 and a pressure roller 62.
The heating roller 61 is made of a metal base tube having a release layer formed on the surface thereof, and a halogen lamp is provided along the axial direction thereof. The surface of the heating roller 61 is heated to a fixing temperature by a halogen lamp.
The pressure roller 62 is disposed opposite to the heating roller 61 below the heating roller 61. The pressure roller 62 presses the heating roller 61 from below.
The color image transferred onto the paper 3 is then conveyed to the fixing unit 20 and thermally fixed while the paper 3 passes between the heating roller 61 and the pressure roller 62.
(3) Paper Discharge Unit In the paper discharge unit 6, the paper discharge side transport path 63 of the paper 3 has an upstream end adjacent to the fixing unit 20 on the lower side and a downstream end on the upper side. Adjacent to the tray 64, it is formed in a substantially U shape in side view, in which the sheet 3 is fed toward the rear side, and after being inverted, is ejected toward the front side.
A transport roller 65 and a pinch roller 66 that are opposed to each other are provided in the middle of the paper discharge side transport path 63. A pair of paper discharge rollers 67 are provided at the downstream end of the paper discharge side conveyance path 63.
The paper discharge unit 6 is provided with a paper discharge tray 64. The discharge tray 64 is formed so that the upper wall of the main casing 2 is formed so as to be gradually depressed from the front side toward the rear side, and the discharged sheets 3 can be placed in a stacked manner.
The sheet conveyed from the fixing unit 20 is conveyed by the conveying roller 65 and the pinch roller 66 along the sheet discharge side conveying path 63, and is discharged onto the sheet discharge tray 64 by the sheet discharge roller 67.
2. Drum Unit FIG. 4 is a left perspective view of the drum unit (with a developing cartridge attached), FIG. 5 is a left perspective view of the drum unit (with one developing cartridge detached), and FIG. 6 is a plan view of the drum unit shown in FIG. 7 is a left side view of the drum unit shown in FIG. 4, FIG. 8 is a sectional view taken along line BB of FIG. 7, FIG. 9 is an exploded perspective view of the drum subunit, and FIG. 10 is a perspective view of the drum subunit. FIG. 11 is a left perspective view showing a state in which a front beam, four drum subunits, and a rear beam are arranged in parallel and a pair of side plates are assembled. FIG. 12 shows the front beam, four drum subunits, and the rear beam. FIG. 13 is a right side perspective view showing a state in which a pair of side plates are assembled in parallel, and FIG. 13 is a side view for explaining the positioning of the drum shaft on the side plates. 14 is a left side perspective view showing a state after a front beam, four drum subunits and a rear beam are arranged in parallel and a pair of side plates is assembled. FIG. 15 is a front beam, four drum subunits and It is a right perspective view showing a state after arranging rear beams in parallel and assembling a pair of side plates.
Next, the drum unit will be described in detail with reference to FIGS.
As shown in FIG. 4, the drum unit 21 includes four drum subunits 23 corresponding to the respective colors and beam members disposed on both sides in the front-rear direction of the four drum subunits 23 arranged in parallel along the front-rear direction. And a pair of side plates 121 sandwiching the front beam 96, the four drum subunits 23 and the rear beam 111 from both sides in the width direction.
In the drum unit 21, the four drum subunits 23, the front beam 96, the rear beam 111, and the pair of side plates 121 are detachably attached to and detached from the drum accommodating portion 162 of the main body casing 2.
(1) Drum Sub Unit As shown in FIGS. 9 and 10, the drum subunit 23 is installed between a pair of side frames 71 that are opposed to each other with a gap in the width direction and the side frames 71. And a center frame 72.
(1-1) Side Frame Each side frame 71 is formed from a resin material into a substantially rectangular plate shape in a side view, and more specifically, in a substantially parallelogram shape in a side view inclined from the upper front side to the lower rear side. Is formed.
Each side frame 71 is formed with guide grooves 73 as guide portions for guiding attachment / detachment of the developing cartridge 22 with respect to the drum subunit 23 on inner wall surfaces facing each other in the width direction.
The guide groove 73 is formed along the substantially vertical direction from the rear upper end edge of the side frame 71 to the vicinity of the front lower end of the side frame 71 on the inner wall surface of the side frame 71. The upstream end portion of the guide groove 73 is opened upward and is formed wide. The downstream end (deepest portion) of the guide groove 73 corresponds to the position of the developing roller shaft 45 at the position where the developing roller 34 contacts the photosensitive drum 24 in a state where the developing cartridge 22 is mounted on the drum subunit 23. Are arranged. The guide groove 73 is formed so as to be recessed in a U-shaped cross section from the inner wall surface of the side frame 71 toward the outer side in the width direction. In the developing cartridge 22 shown in FIG. 16, the conductive color member 50 that covers both axial ends of the developing roller shaft 45 of the developing roller 34 is slidably received in the guide groove 73.
Each side frame 71 is formed with a boss 75 as a rotation restricting portion on the upper side in front of the guide groove 73. The boss 75 is formed in a cylindrical shape that protrudes outward in the width direction from the outer wall surface of the side frame 71, and in a state where the developing cartridge 22 is mounted on the drum subunit 23, the window 142 of the developing cartridge 22 shown in FIG. However, it arrange | positions so that it may oppose in the width direction.
Each side frame 71 is formed with a drum support portion 76 for supporting the photosensitive drum 24. The drum support portion 76 is disposed at the lower end portion of the side frame 71, is recessed in a cylindrical shape from the inner wall surface of the side frame 71 toward the outside in the width direction, and receives a shaft insertion tube portion 90 of the center frame 72 described below. A portion 77 is provided. A shaft insertion hole 78 that penetrates the thickness direction of the side frame 71 is formed at the center of the receiving portion 77.
Each side frame 71 is formed with two screw insertion holes 79 through the thickness direction at the rear end portion thereof, through which screws 92 for assembling the side frames 71 to the center frame 72 are inserted. Yes. One screw insertion hole 79 is formed at the lower end of the rear end portion of the side frame 71, and the other screw insertion hole 79 is formed midway in the vertical direction of the rear end portion of the side frame 71.
Each side frame 71 is provided with a ridge 84 extending above the boss 75 along the front-rear direction. The ridge 84 protrudes outward in the width direction from the outer wall surface of the side frame 71, and is formed in an elongated streak shape along the front-rear direction.
In the left side frame 71, the coupling passive gear 144 of the developing cartridge 22 shown in FIG. 17 is opposed in the width direction in the middle of the guide groove 73 with the developing cartridge 22 mounted in the drum subunit 23. A coupling inner insertion hole 74 is formed as a second insertion hole. The coupling inner insertion hole 74 is formed as a round hole penetrating the thickness direction of the left side frame 71.
Further, a screw 136 (see FIG. 11) for screwing each side plate 121 to the drum subunit 23 between the coupling inner insertion hole 74 and the shaft insertion hole 78 is screwed into the left side frame 71. A screwing portion 85 is provided. The screw threaded portion 85 is formed in a cylindrical shape that protrudes outward in the width direction from the outer wall surface of the side frame 71.
As shown in FIG. 12, the right side frame 71 includes a wire electrode 80 as a power-supplied portion, a grid electrode 81 as a power-supplied portion, a developing roller electrode 82, and a cleaning electrode 83. It is supported so that it may penetrate through the thickness direction, and it is provided so that it may protrude toward the outer side in the width direction from an outer wall surface.
The wire electrode 80 is disposed at the approximate center in the front-rear direction and the vertical direction of the side frame 71 and above the shaft insertion portion 78.
The grid electrode 81 is arranged in the middle of the rear end portion of the side frame 71 in the up-down direction and obliquely rearward and upward with respect to the shaft insertion hole 78.
The developing roller electrode 82 is disposed in the middle of the front end portion of the side frame 71 in the up-down direction, and obliquely frontwardly with respect to the shaft insertion hole 78.
The cleaning electrode 83 is disposed in the middle of the rear end portion of the side frame 71 in the vertical direction, above the grid electrode 81, and obliquely rearwardly with respect to the shaft insertion hole 78.
Further, four fitting peripheral walls 94 are formed on the outer wall surface of the right side frame 71 so as to surround the wire electrode 80 and project outward in the width direction in a semicircular arc shape corresponding to each wire electrode 80. Yes.
(1-2) Center Frame As shown in FIGS. 9 and 10, the center frame 72 is molded from a resin material independently of the side frames 71. The center frame 72 is integrally provided with a center plate 86 extending in the width direction and side inner plates 87 provided at both ends of the center plate 86 in the width direction.
The center plate 86 has a substantially elongated plate shape in plan view, and is provided with a charger holding portion 88 for holding the scorotron charger 25 in the width direction in the middle of the vertical direction.
A discharge wire 28 is stretched across the width direction of the charger holder 88, and a grid 29 is held below the wire 28 (see FIG. 2). The charger holder 88 holds a wire cleaner 89 that holds the discharge wire 28 so as to be slidable in the width direction.
The center plate 86 is provided with a brush holding portion 93 for holding the cleaning brush 68 below the charger holding portion 88.
The brush holder 93 holds the cleaning brush 68 across the width direction (see FIG. 2).
The side inner plates 87 are formed at both ends in the width direction of the center plate 86 so as to bend from the center plate 86 and extend forward. Each side inner plate 87 is formed in a substantially triangular shape having a narrow front portion in a side view, and a shaft insertion tube portion 90 through which the drum shaft 27 is inserted is provided at a front end portion thereof.
Further, at both ends in the vertical direction of the rear end portion of each side inner plate 87, screw screw portions 91 for screwing screws 92 for assembling the side frames 71 to the center frame 72 are provided on the outer wall surfaces of the side inner plates 87. Is formed along the center plate 86 on the inner side in the width direction.
(1-3) Assembly of Drum Subunit As shown in FIG. 9, side frames 71 are arranged on both sides of the center frame 72 in the width direction. Then, the shaft insertion tube 90 of the center frame 72 is received by the receiving portion 77 so as to overlap the shaft insertion hole 78 in the width direction in the drum support portion 76 of the side frame 71 and the center frame 72 is screwed. After the center frame 72 is sandwiched between the side frames 71 so that the portion 91 overlaps the screw insertion hole 79 of the side frame 71 in the width direction, and then the screw 92 is inserted into the screw insertion hole 79, each screw Screw onto the threaded portion 91. As a result, as shown in FIG. 10, the side frames 71 are assembled to both sides of the center frame 72 in the width direction, and the drum subunit 23 is assembled.
When the side frames 71 are assembled on both sides in the width direction of the center frame 72, the center plate 86 of the center frame 72 is brought into contact with a portion from the lower end of the rear end portion of each side frame 71 to the middle in the vertical direction. It will be erected.
When the side frames 71 are assembled on both sides of the center frame 72 in the width direction, the wire electrodes 80 and the grid electrodes 81 provided on the right side frame 71 are connected to the discharge wires 28 and the grid 29 of the center frame 72, respectively. Is done. A cleaning electrode 83 is connected to the cleaning brush 68.
The drum subunit 21 holds a photosensitive drum 24. That is, first, the drum main body 26 into which the rotation support member 30 (see FIG. 12) is inserted so as not to rotate relative to each other is disposed between the side inner plates 87 so as to be parallel to the scorotron charger 25 with a gap therebetween. Deploy. Next, along the axis of the drum body 26, the drum shaft 27 is inserted into the shaft insertion tube portions 90 of the center frame 72 and the shaft insertion holes 78 of the side frames 71, and is fixed so as not to be relatively rotatable. The photosensitive drum 24 is held by the drum subunit 23 by supporting the rotation support member 30 that supports the drum main body 26 so as not to be relatively rotatable by the drum shaft 27.
In this way, by supporting the end portions of the drum shaft 27 by the side frames 71, the relative positions of the side frames 71 are positioned through the drum shaft 27.
(2) Front Beam As shown in FIGS. 11 and 12, the front beam 96 is arranged on the front side of the four drum subunits 23 arranged in parallel along the front-rear direction, and between the pair of side plates 121. It will be erected.
The front beam 96 includes a pair of front side walls 97 opposed to each other in the width direction, and a front front wall 98 and a front rear wall 99 installed between the pair of front side walls 97, and is integrally formed of a resin material. Molded.
Each front side wall 97 includes a front side wall base portion 100 having a substantially parallelogram shape in a side view and a front side wall leg portion 101 extending obliquely rearward and downward from the lower end of the front side wall base portion 100. A front screw threaded portion 103 to which a screw 136 for assembling the side plate 121 is screwed is provided on the outer wall surface of the front side wall base 100.
In the front side wall 97, a rear end surface continuous from the front side wall base 100 to the front side wall leg 101 is formed as a front side inclined surface 102 that is inclined from the front upper side toward the rear lower side.
The front front wall 98 has a substantially rectangular elongated plate shape in front view extending along the width direction, and is disposed along the vertical direction between the pair of front side walls 97.
The front front wall 98 is provided with a front side grip portion 104 as a grip portion at the center in the width direction. The front gripping portion 104 includes a pair of gripping side plates 105 disposed to face each other with a gap in the width direction, and a gripping central plate 106 installed between the gripping side plates 105.
Each grip side plate 105 has a substantially triangular plate shape in a side view projecting obliquely from the upper side toward the lower front side, and is formed to project forward from the front wall surface of the front front wall 98.
The gripping central plate 106 has an L-shaped cross section in which the front end portion is bent upward, and is laid between the lower end portions of the grip side plates 105.
The front side grip 104 is arranged so that the center in the width direction coincides with the center in the width direction of the front beam 96. That is, after the drum unit 21 is assembled, as shown in FIG. It arrange | positions on the straight line X1 which passes the width direction center of the unit 23 in the front-back direction.
As shown in FIG. 11, the front rear wall 99 has an elongated rectangular plate shape extending in the width direction when viewed from the back, and is disposed behind the front front wall 98. The front rear wall 99 is installed between the front side walls 97 so as to incline from the upper front side toward the lower rear side along the front inclined surface 102 of each front side wall 97.
(3) Rear Beam As shown in FIGS. 11 and 12, the rear beam 111 is arranged on the rear side of the four drum subunits 23 arranged in parallel along the front-rear direction, and is installed between a pair of side plates 121. Is done.
The rear beam 111 includes a pair of rear side walls 112 arranged to face each other in the width direction, and a rear erection wall 113 installed between the pair of rear side walls 112, and is integrally formed from a resin material. .
The rear side wall 112 has a substantially triangular plate shape in a side view narrowing downward, and a rear screw screwed portion 114 to which a screw 136 for assembling the side plate 121 is screwed is provided on the outer wall surface. ing. Further, the front end surface of the rear side wall 112 is formed as a rear inclined surface 115 that is inclined from the front upper side toward the rear lower side.
The rear erection wall 113 has a substantially rectangular elongated plate shape extending in the width direction when viewed from the front, and is disposed along the vertical direction between the pair of rear side walls 112.
The rear erection wall 113 is provided with a back side grip 116 as a grip at the center in the width direction. The rear gripping portion 116 includes a gripping recess 117 in which the upper end portion of the rear erection wall 113 is depressed in a substantially concave shape when viewed from the back, and an upper end portion of the rear erection wall 113 so as to straddle the gripping recess 117 in the width direction. And a rear handle 118 that is substantially U-shaped in rear view.
A vent hole 119 having a substantially elongated rectangular shape in rear view penetrating along the air flow direction (front-rear direction) is formed between the gripping recess 117 and the rear handle 118 as will be described later.
The rear gripping portion 116 is disposed so that the center in the width direction coincides with the center in the width direction of the rear beam 111. That is, after the drum unit 21 is assembled, as shown in FIG. It arrange | positions on the straight line X1 which passes the width direction center of 23 in the front-back direction.
Further, the front wall surface of the rear erection wall 113 is formed as a flat surface that is inclined from the upper front side toward the lower rear side along the rear inclined surface 115 of each rear side wall 112.
(4) Side plate As shown in FIGS. 11 and 12, the side plate 121 is provided as a pair so that the front beam 96, the four drum subunits 23, and the rear beam 111 can be sandwiched from both sides. Yes.
Each side plate 121 is made of a material having a lower linear expansion coefficient than that of the resin material forming the drum subunit 23, for example, metal or fiber reinforced resin, and preferably made of metal. .
Each side plate 121 has a substantially elongated rectangular plate shape in side view extending in the front-rear direction, and in the assembly of the drum unit 21 described later, a front beam 96, four drum subunits 23, and a rear beam arranged in parallel along the front-rear direction. With respect to 111, the front end portion faces the front beam 96 and the rear end portion faces the rear beam 111. Further, the upper end portion is formed so as to face the ridge 84 of the side frame 71, and the lower end portion is formed to face the lower end portion of the side frame 71.
Further, the upper end portion of each side plate 121 is bent outward in the width direction so as to have an L-shaped cross section, and a flange portion 122 is formed as a fitting portion extending outward in the width direction over the front-rear direction. The flange portion 122 is slidably fitted to a rail 164 as a guide portion of a drum accommodating portion 161 described later.
Further, each side plate 121 is formed with four light transmission holes 123 at the upper end portions for receiving the bosses 75 of the drum subunits 23 in a state where the side frames 71 are assembled to the drum subunits 23.
Four light transmission holes 123 are formed at the upper end portion of the side plate 121 at intervals from each other along the front-rear direction. The light transmission holes 123 are formed in the windows 142 and the bosses of the developing cartridge 22 shown in FIG. 17 in a state where the side frames 71 are assembled to the drum subunit 23 and the developing cartridge 22 is mounted on the drum subunit 23. 75 is formed as a round hole penetrating the thickness direction at a position facing the width direction.
Each side plate 121 is formed with a shaft hole 124 through which the axial end of each drum shaft 27 is inserted in a state where each side frame 71 is assembled to the drum subunit 23 at the lower end.
Four shaft holes 124 are formed at the lower end portion of the side plate 121 at intervals from each other along the front-rear direction. The shaft hole 124 is formed as a square hole that penetrates the thickness direction at a position facing the axial end of each drum shaft 27 in the width direction in a state where each side frame 71 is assembled to the drum subunit 23. Has been. More specifically, as shown in FIG. 13, each shaft hole 124 is formed in a substantially rectangular shape in a side view parallel to the front-rear direction and parallel to the vertical direction. The loose fitting portion 125 that is recessed in a substantially concave shape toward the outside in the diagonal direction is continuously formed. Further, in this shaft hole 124, the upper and front peripheral portions are arranged along two straight lines that intersect each other at substantially right angles, and as will be described later, a shaft positioning in which the drum shaft 27 is in point contact with each other. The contact surface 131 is a means.
Each side plate 121 is formed with a pair of locking holes 126 corresponding to the shaft holes 124 slightly above the shaft holes 124 with the shaft holes 124 sandwiched in the front-rear direction. One locking hole 126 of the right side plate 121 is formed continuously from a central opening 133 described later.
A wire spring 127 as an urging means of the shaft positioning means is locked in the pair of locking holes 126. The wire spring 127 is formed of a substantially V-shaped wire in a side view, and both upper end portions thereof are bent outward in the width direction.
Each wire spring 127 is disposed along the inner wall surface of the side plate 121, and both upper end portions thereof are locked in the pair of locking holes 126. As a result, the wire spring 127 is held by the side plate 121 between the pair of locking holes 126 so as to have a substantially V shape with its center recessed downward. In addition, the rear side of the wire spring 127 is disposed so as to obliquely cross between the shaft hole 124 and the loose fitting portion 125 from the lower front side to the rear upper side.
Further, as shown in FIGS. 11 and 12, each side plate 121 is opposed to the front screw threaded portion 103 of the front side wall base 100 in a state where each side plate 121 is assembled to the front beam 96 at the front end portion. The front screw insertion hole 128 for inserting the screw 136 is formed.
Further, each side plate 121 is opposed to the rear screw threaded portion 114 of the rear side wall 112 in a state where each side plate 121 is assembled to the rear beam 111 at the rear end, and a rear screw for inserting the screw 136 therethrough. An insertion hole 129 is formed.
Further, as shown in FIGS. 5 and 14, each side plate 121 is assembled to the drum subunit 23 on the left side plate 121, and each developing plate 22 is mounted on the drum subunit 23. A coupling outer insertion hole 130 is formed as a first insertion hole where the coupling passive gear 144 of the cartridge 22 faces in the width direction.
Four coupling outer insertion holes 130 are formed at the center in the vertical direction of the side plate 121 and spaced from each other along the front-rear direction. The coupling outer insertion hole 130 has a thickness direction at a position facing the coupling inner insertion portion 74 of the left side frame 71 in the width direction in a state where each side frame 71 is assembled to the drum subunit 23. It is formed as a round hole that penetrates.
Further, the left side plate 121 is inserted with an intermediate screw through which the screw 136 is inserted so as to face the screw threaded portion 85 of each left side frame 71 in a state where each side plate 121 is assembled to the drum subunit 23. Each hole 132 is formed.
Four intermediate screw insertion holes 132 are formed at intervals between the coupling outer insertion holes 130 and the shaft holes 124 along the front-rear direction.
Further, as shown in FIGS. 12 and 15, the wire electrode 80 and the grid electrode 81 provided on each right side frame 71 in the state where each side plate 121 is assembled to the drum subunit 23 as shown in FIGS. 12 and 15. Is formed with a central opening 133 as an opening for exposing the right side plate 121 to the outside in the width direction.
Four central openings 133 are formed at intervals from one another in the front-rear direction. The central opening 133 is formed as a large opening through which the fitting peripheral wall 94 including the wire electrode 80 can be fitted and the grid electrode 81 can be inserted.
In addition, on the right side plate 121, the developing roller electrode 82 is moved outward in the width direction with respect to the right side plate 121 in a state where each side plate 121 is assembled to the drum subunit 23 in front of each central opening 133. A front opening 134 is formed as an opening for exposure. Each front opening 134 faces the developing roller electrode 82 in the width direction in a state where each side plate 121 is assembled to the drum subunit 23, and four front openings 134 are formed corresponding to the respective central openings 133.
Further, the cleaning electrode 83 is exposed to the right side plate 121 outwardly in the width direction with respect to the right side plate 121 in a state where each side plate 121 is assembled to the drum subunit 23 behind each central opening 133. A rear-side opening 135 is formed as an opening for the purpose. Each rear opening 135 is opposed to the cleaning electrode 83 in the width direction in a state where each side plate 121 is assembled to the drum subunit 23, and four rear openings 135 are formed corresponding to each central opening 133.
(5) Assembly of drum unit First, the four drum subunits 23 are arranged adjacent to each other in the front-rear direction. In order to arrange the four drum subunits 23 adjacent to each other in the front-rear direction, as shown in FIGS. 11 and 12, in the drum subunits 23 adjacent to each other, the side frames 71 of the front drum subunit 23 are arranged. The front end surface of each side frame 71 of the rear drum subunit 23 is brought into contact with the rear end surface. As a result, the drum subunits 23 are adjacently arranged along the front-rear direction in a state where the drum subunits 23 are inclined from the front upper side toward the rear lower side.
Next, the front beam 96 is disposed adjacent to the drum subunit 23 at the frontmost end position, and the rear beam 111 is disposed adjacent to the drum subunit 23 at the rearmost position. In order to dispose the front beam 96 adjacent to the drum subunit 23 at the foremost end position, the front end surface of each side frame 71 of the drum subunit 23 at the foremost end position is disposed on the front inclined surface 102 of the front beam 96. Make contact. In order to arrange the rear beam 111 adjacent to the drum subunit 23 at the rearmost position, the rear end surface of each side frame 71 of the drum subunit 23 at the rearmost position is disposed on the rear inclined surface 115 of the rear beam 111. Make contact.
Then, the side beams 121 are arranged on both sides in the width direction of the front beam 96, the four drum subunits 23 and the rear beam 111 arranged along the front-rear direction, and the front beams 96, 4 are connected via screws 136. The side plates 121 are assembled to the two drum subunits 23 and the rear beam 111.
To assemble the left side plate 121 on the left side in the width direction of the front beam 96, the four drum subunits 23 and the rear beam 111, as shown in FIG. The left front screw threaded portion 103 of the left side plate 121 is opposed in the width direction, and the rear screw insertion hole 129 of the left side plate 121 is opposed to the left rear screw threaded portion 114 of the rear beam 111 in the width direction. The intermediate screw insertion hole 132 of the side plate 121 is disposed to face the screw screwing portion 85 on the left side of each drum subunit 23 in the width direction.
Next, the inner wall surface of the left side plate 121 is brought into contact with the ridge 84 of the left side frame 71 of each drum subunit 23, and the left side in the axial direction of the drum shaft 27 is inserted into each shaft hole 124 of the left side plate 121. The end portion is inserted, and the boss 75 of the left side frame 71 of each drum subunit 23 is fitted into each light transmission hole 123 of the left side plate 121 so that the boss 75 is exposed outward in the width direction. . By fitting the boss 75 of the left side frame 71 of each drum subunit 23 into each light transmitting hole 123 of the left side plate 121, the drum shaft 27 with respect to the left side plate 121 of each drum subunit 23 is centered. Rotation is restricted.
Then, as shown in FIG. 11, the screw 136 is inserted into the front screw insertion hole 128, screwed into the front screw screw portion 103, inserted into the rear screw screw hole 129, and into the rear screw screw portion 114. It is screwed, inserted into each intermediate screw insertion hole 132, and screwed to each screw screwing portion 85. Accordingly, as shown in FIG. 14, the left side plate 121 is assembled to the left side of the front beam 96, the four drum subunits 23, and the rear beam 111.
To assemble the right side plate 121 on the right side in the width direction of the front beam 96, the four drum subunits 23 and the rear beam 111, as shown in FIG. The rear screw insertion hole 129 of the right side plate 121 is arranged to face the right rear screw screw portion 114 of the rear beam 111 in the width direction.
Next, the inner wall surface of the right side plate 121 is brought into contact with the ridge 84 of the right side frame 71 of each drum subunit 23, and the right side in the axial direction of the drum shaft 27 is inserted into each shaft hole 124 of the right side plate 121. While inserting the end, the boss 75 of the right side frame 71 of each drum subunit 23 is fitted into each light transmission hole 123 of the right side plate 121 so that the boss 75 is exposed outward in the width direction. . Further, the fitting peripheral wall 94 of each drum subunit 23 is fitted into the central opening 133 of the right side plate 121. By fitting the boss 75 of the right side frame 71 of each drum subunit 23 into each light transmitting hole 123 of the right side plate 121, the drum shaft 27 with respect to the right side plate 121 of each drum subunit 23 is centered. Rotation is restricted.
Then, as shown in FIG. 12, the screw 136 is inserted into the front screw insertion hole 128, screwed into the front screw screw portion 103, inserted into the rear screw screw hole 129, and into the rear screw screw portion 114. Screw it on. As a result, as shown in FIG. 15, the right side plate 121 is assembled to the right side of the front beam 96, the four drum subunits 23, and the rear beam 111.
In the drum unit 21 assembled in this way, as shown in FIGS. 14 and 15, the drum shaft 27 supported between the pair of side frames 71 in each drum subunit 23 has both axial ends thereof, It is inserted through the shaft hole 124 of each side plate 121. As shown in FIG. 13, the axial end portion of the drum shaft 27 obliquely crosses between the shaft hole 124 and the loosely fitting portion 125 from the lower front side to the rear upper side, as shown in FIG. 13. The wire spring 127 is biased obliquely upward and forward toward the upper and front contact surfaces 131 facing each other across the drum shaft 27. As a result, both end portions in the axial direction of the drum shaft 27 are pressed by the point springs by the wire springs 127, and contact the upper and front contact surfaces 131 by the point contact. As a result, both axial ends of the drum shaft 27 are accurately positioned between the pair of side plates 121 by three-point contact.
Further, in the drum unit 21 assembled in this manner, as shown in FIG. 14, each coupling outer insertion hole 130 formed in the left side plate 121 is connected to the cup of the left side frame 71 of each drum subunit 23. It faces the ring inner insertion portion 74 in the width direction.
Further, in the drum unit 21 assembled in this way, as shown in FIG. 15, the grid electrode 81 and the wire electrode 80 are exposed to the outside in the width direction from each central opening 133 formed in the right side plate 121. At the same time, the developing roller electrode 82 is exposed to the outside in the width direction from each front opening 134, and the cleaning electrode 83 is exposed to the outside in the width direction from the rear opening 135.
3. Developing Cartridge FIG. 16 is a rear view of the developing cartridge, and FIG. 17 is a left side view of the developing cartridge. Next, the developing cartridge will be described in detail with reference to FIGS. 2 to 6, 16 and 17.
(1) Developer Cartridge As described above, the developer cartridge 22 is arranged such that the developer roller 34 is exposed downward from the opening 36 of the developer frame 31 as shown in FIG. The developing roller shaft 45 of the developing roller 34 is rotatably supported on both side walls 141 of the developing frame 31 so that both end portions in the axial direction protrude from the both side walls 141 of the developing frame 31 to both sides in the width direction. Is provided. In addition, conductive color members 50 are covered at both axial ends of the developing roller shaft 45.
Further, as shown in FIGS. 3 and 17, windows 142 for detecting the remaining amount of toner are embedded in both side walls 141 of the developing frame 31 that partitions the toner storage chamber 37. This window 142 detects detection light for optically detecting the remaining amount of toner in the toner storage chamber 37 by an optical sensor 173 (see FIG. 8) including a light emitting element 174 and a light receiving element 175 described later. Pass along.
Further, the developing cartridge 22 is provided with a gear mechanism (not shown) covered with a gear cover 143 on the left side wall 141. The gear mechanism section includes a coupling passive gear 144 exposed from the gear cover 143 and a gear train (not shown) that meshes with the coupling passive gear 144.
As will be described later, a coupling input shaft 145 (see FIG. 5) as drive transmission means provided in the main body casing 2 is coupled to the coupling passive gear 144 so as to be movable forward and backward and not relatively rotatable. A driving force from a motor (not shown) provided in the main body casing 2 is transmitted to the coupling input shaft 145.
A gear train (not shown) includes an agitator drive gear that meshes with the rotation shaft 41 of the agitator 32, a supply roller drive gear that meshes with the supply roller shaft 43 of the supply roller 33, and a development that meshes with the development roller shaft 45 of the development roller 34. A roller drive gear or the like is provided, and these mesh with the coupling passive gear 144 via an intermediate gear or the like.
Further, as shown in FIGS. 5 and 17, the developing frame 31 is provided with a developing cartridge gripping part 146 as a gripping part. The developing cartridge gripping portion 146 is provided at the center in the width direction on the upper wall 147 of the developing frame 31, and a concave portion 148 in which the upper wall 147 of the developing frame 31 is recessed downward, and a rear end portion of the concave portion 148. And a handle 149 provided on the head.
As shown in FIG. 6, the concave portion 148 is a plan view in which the front end portion is cut away so as to be opened toward the adjacent front developing cartridge 22 in a state where each developing cartridge 22 is mounted on the drum unit 21. It is formed in a substantially rectangular concave shape.
The handle 149 is provided at the rear end portion of the recess 148 so as to extend along the width direction. The handle 149 includes a gripping side wall 150 that sandwiches the recess 148 in the width direction, and a gripping central wall 151 that is laid between the gripping side walls 150.
The gripping side wall 150 has a triangular shape in a side view narrowing toward the rear side, and is formed to extend upward from both widthwise end portions of the recess 148. Further, the gripping central wall 151 is provided between the upper end edges of the gripping side wall 150.
Thus, the handle 149 is formed so that a finger can be put into the inner wall surface of the gripping central wall 151 from the front along the recess 148 and pulled upward.
Further, the developing cartridge gripping portion 146 is arranged so that the center in the width direction coincides with the center in the width direction of the developing frame 31, that is, after being mounted on the drum unit 21, as shown in FIG. The drum subunit 23 is arranged on a straight line X1 passing through the center in the width direction in the front-rear direction.
(2) Mounting of developing cartridge to drum unit In order to mount the developing cartridge 22 corresponding to each color to the drum subunit 23 corresponding to each color of the drum unit 21, first, as shown in FIG. Then, the developing cartridge 22 is attached to the drum subunit 23 corresponding to the developing cartridge 22.
More specifically, the color members 50 at both ends in the axial direction of the developing roller shaft 45 of the developing cartridge 22 are inserted into the guide grooves 73 formed in the respective side frames 71 of the corresponding drum subunit 23, and the guides thereof are inserted. The developing cartridge 22 is pushed downward into the drum subunit 23 so that the color members 50 at both axial ends of the developing roller shaft 45 slide along the groove 73. When the collar members 50 at both axial ends of the developing roller shaft 45 come into contact with the deepest portion of the guide groove 73, further pressing of the developing cartridge 22 is restricted, and the developing roller 34 contacts the photosensitive drum 24. Thus, as shown in FIG. 4, the developing cartridge 22 is attached to the corresponding drum subunit 23.
When the developing cartridge 22 is attached to the corresponding drum subunit 23, the color member 50 at the right axial end of the developing roller shaft 45 is connected to the developing roller electrode 82 provided on the right side frame 71. Is done.
When the developing cartridge 22 is attached to the corresponding drum subunit 23, as shown in FIGS. 7 and 8, the left window 142 embedded in the left side wall 141 of the developing frame 31 has a left side wall. The boss 75 formed in the frame 71 and the light transmission hole 123 formed in the left side plate 121 face each other in the width direction so that the detection light can pass therethrough. The right window 142 embedded in the right side wall 141 of the developing frame 31 includes a boss 75 formed in the right side frame 71, a light transmission hole 123 formed in the right side plate 121, and detection light. Face each other in the width direction.
Further, a coupling passive gear 144 exposed from the gear cover 143 provided on the left side wall 141 of the developing frame 31 is formed in the coupling inner insertion hole 74 formed in the left side frame 71 and the left side plate 121. The coupling outer insertion hole 130 faces the coupling input shaft 145 in the width direction so that the coupling input shaft 145 can pass forward and backward.
When all the developing cartridges 22 are mounted on the drum subunit 23, as shown in FIG. 6, the front side grip portion 104 of the front beam 96, the developing cartridge grip portion 146 of each developing cartridge 22, and the rear beam 111 are arranged. Are arranged so as to overlap in the front-rear direction, and more specifically, are arranged on a straight line X1 passing through the center in the width direction of the drum subunit 23 in the front-rear direction.
Further, in a state where all the developing cartridges 22 are mounted on the drum subunit 23, each developing cartridge 22 puts a finger on the inner wall surface of the gripping central wall 151 along the recess 148 and hooks the handle 149. If it is lifted upward, it can be pulled upward.
Then, after all the developing cartridges 22 are mounted on the drum subunit 23 as described above, if the drum unit 21 is mounted on a drum housing 161 (described later) of the main casing 2 as shown in FIG. A color image can be formed on the paper 3 by the forming operation.
4). Main Body Casing FIG. 18 is a perspective view showing a mounting state (mounting position) of the drum unit with respect to the main body casing, FIG. 19 is a partially cutaway perspective view of FIG. 18, and FIG. FIG. 21 and FIG. 21 are perspective views showing a detached state of the drum unit with respect to the main body casing.
Next, the main casing 2 will be described with reference to FIGS.
(1) Main Body Casing As shown in FIG. 18, the main body casing 2 has a substantially rectangular box shape with the front side opened, and a drum housing portion 161 for housing the drum unit 21 is formed therein. ing. In addition, a drum attachment / detachment opening 162 communicating with the drum housing portion 161 is formed in the front wall 170 of the main body casing 2.
Further, as shown in FIG. 1, a front cover 163 as a door for opening and closing the drum attachment / detachment opening 162 is provided on the front wall 170 of the main casing 2. The front cover 163 is rotatably supported via a hinge (not shown) provided at the lower end of the drum attachment / detachment opening 162 of the main casing 2 and is provided to be openable and closable with respect to the main casing 2. Yes. As a result, when the front cover 163 is closed with the hinge as a fulcrum, the drum cover 162 is closed by the front cover 163 (the position of the front cover 163 at this time is referred to as a closed position), and conversely, the front cover 163 is When the hinge is opened as a fulcrum, the drum attachment / detachment opening 162 is opened (the position of the front cover 163 at this time is referred to as an open position), and the drum unit 21 is connected to the drum housing portion 161 via the drum attachment / detachment opening 162. Can be detached from the front.
In addition, as shown in FIG. 19, the drum accommodating portion 161 is provided with a rail 164 as a guide portion that slidably fits the flange portion 122 of each side plate 121 of the drum unit 21.
The rails 164 extend along the front-rear direction on the inner wall surfaces of the side walls 165 facing the width direction of the main casing 2 and are provided to face each other in the width direction. Each rail 164 includes an upper rail 166 and a lower rail 167, and the upper rail 166 and the lower rail 167 are opposed to each other in the vertical direction with an interval at which the flange 122 can be sandwiched.
In the main casing 2, a tray accommodating portion 171 that accommodates the sheet feeding tray 7 is formed below the drum accommodating portion 161. Further, the front wall 170 of the main body casing 2 is formed with a tray attaching / detaching port 172 communicating with the tray housing portion 171.
The above-described paper feed tray 7 is slidably mounted along the front-rear direction in the tray housing portion 171. If the paper feed tray 7 is pulled forward from the mounted state with respect to the tray housing portion 171, the tray storage portion 171 is accommodated. It can be detached from the portion 171.
Further, as shown in FIGS. 1 and 19, a duct 168 for exhausting hot air in the main body casing 2 and sucking ozone generated from the scorotron charger 25 is provided in the main body casing 2. Yes. The duct 168 is disposed behind the drum unit 21 in a state where the drum unit 21 is mounted in the drum housing portion 161. In addition, a suction port 169 is formed in the duct 168 so as to face the front side.
When air in the main casing 2 is sucked from the suction port 169 of the duct 168 in the state where the drum unit 21 is attached to the drum accommodating portion 161, as shown by the arrows in FIGS. 1 and 19, the scanner portion 17. An air flow from the front side to the rear side is formed between the drum unit 21 and the drum unit 21. The hot air in the main casing 2 and the ozone generated from each scorotron charger 25 once rise to the space between the scanner unit 17 and the drum unit 21, and are then sucked into the suction port 169 of the duct 168 according to the air flow. The
Further, since the rear side grip portion 116 provided in the rear beam 111 is formed with a vent hole 119 penetrating along the air flow direction between the grip recess 117 and the rear handle 118, the air flow is Then, the air is circulated through the vent hole 119 and sucked into the suction port 169.
Further, in the state where the drum unit 21 is mounted in the drum accommodating portion 161, as shown in FIG. 5, each coupling input shaft 145 corresponding to each coupling passive gear 144 is connected to each cup formed on the left side plate 121. The ring outer insertion hole 130 is inserted into the coupling inner insertion hole 74 formed in the left side frame 73 disposed on the inner side in the width direction, and is rotated relative to the coupling passive gear 144 of each developing cartridge 22. Linked impossible.
As a result, in each developer cartridge 22, the driving force from a motor (not shown) is transmitted from the coupling input shaft 145 to the coupling passive gear 144, and the agitator 32, the supply roller 33, and the developer are developed via a gear train (not shown). The roller 34 is driven to rotate.
The coupling input shaft 145 is provided on the main casing 2 corresponding to each coupling passive gear 144. Each coupling input shaft 145 advances and retreats with respect to the coupling passive gear 144 in succession to the opening and closing of the front cover 163. That is, when the front cover 163 is opened, the coupling input shaft 145 retracts with respect to the coupling passive gear 144. When the connection is released and the front cover 163 is closed, the coupling is advanced and connected to the coupling passive gear 144.
Further, as shown in FIG. 8, the main casing 2 is provided with an optical sensor 173 for detecting the remaining amount of toner in the toner storage chamber 37 corresponding to each developing cartridge 22.
Each optical sensor 173 includes a light emitting element 174 and a light receiving element 175, and the light emitting element 174 and the light receiving element 175 are disposed opposite to each other with the drum unit 21 interposed therebetween (the light emitting element 174 is on the right side and the light receiving element 175 is on the left side).
The light emitting element 174 and the light receiving element 175 are arranged on the outer side in the width direction of the pair of light transmission holes 123 in a state where the corresponding developing cartridge 22 is mounted on the drum unit 21 and the drum unit 21 is mounted on the drum housing portion 171. These light transmission holes 123 are arranged so as to face each other in the width direction.
As a result, the detection light emitted from the light emitting element 174 passes through the boss 75 fitted in the right light transmission hole 123 and then enters the toner storage chamber 37 through the right window 142, and the toner. After passing through the storage chamber 37, the light is emitted through the left window 142, passed through the boss 75 fitted in the left light transmission hole 123, and then detected by the light receiving element 175.
The optical sensor 173 determines the remaining amount of toner in the toner storage chamber 37 in accordance with the detection frequency of the detection light. When the remaining amount of toner in the toner storage chamber 37 becomes small, A toner empty warning is displayed on an operation panel (not shown).
Further, the wire electrode 80 and the grid electrode 81 exposed from each central opening 133 formed in the right side plate 121, the developing roller electrode 82 exposed from each front opening 134, and further from the rear opening 135 The exposed cleaning electrode 83 is connected to each terminal connected to a high voltage substrate (not shown) provided in the main body casing 2.
(2) Detachment of Drum Unit from Main Body Casing In order to detach the drum unit 21 mounted on the drum housing portion 161 of the main body casing 2 from the drum housing portion 161, first, the front cover 163 shown in FIG. Then, the drum is opened with the hinge as a fulcrum, and the drum attachment / detachment opening 162 is opened. Then, as shown in FIG. 18, the front side grip portion 104 provided on the front beam 96 is arranged on the front side (downward direction in the pulling direction: front side) in the pulling direction of the drum unit 21 (direction from the rear side to the front side). Therefore, the drum can be operated by being exposed from the drum attachment / detachment opening 162.
When the drum unit 21 is attached to the drum accommodating portion 161, the rear gripping portion 116 provided in the rear beam 111 is disposed on the rear side (upstream side in the pulling direction: rear side) in the pulling direction of the drum unit 21. Therefore, even if the front cover 163 is opened, it is not exposed from the drum attaching / detaching port 162 and cannot be operated.
Then, when the front side grip 104 is gripped and pulled forward, the collar 122 is guided by the rail 164 and slides forward between the upper rail 166 and the lower rail 167 as shown in FIG. The drum unit 21 is pulled forward by moving.
Thereafter, when the drum unit 21 is further pulled forward, the flange 122 is detached from the rail 164 and the drum unit 21 is detached from the drum accommodating portion 161 as shown in FIG. When the drum unit 21 is pulled forward until it is detached from the drum housing portion 161, the back side grip portion 116 disposed on the back side in the pulling direction of the drum unit 21 is exposed from the drum attaching / detaching port 162 and can be operated.
Therefore, when the drum unit 21 is detached from the drum accommodating portion 161, the drum unit 21 can be transported as it is by grasping both the rear gripping portion 116 and the front gripping portion 104 and lifting them upward. .
5. Effects of Drum Unit Assembly, etc. In this color laser printer 1, the drum unit 21 including the four sub-drum units 23 can be integrally attached to and detached from the main body casing 2. Therefore, it is possible to prevent confusion such that the user mixes the sub drum units 23 corresponding to the respective colors. Moreover, in this sub drum unit 23, since each sub drum unit 23 is assembled so that it may be pinched | interposed with a pair of side plate 121, a structure is simple, and it can aim at the simplification of a manufacturing process and cost reduction. Also, in the repair, only the sub drum unit 23 requiring repair can be replaced, and the cost can be reduced. Moreover, since it can be easily disassembled, it is convenient for recycling.
Furthermore, when the sub drum units 23 adjacent to each other are connected to each other, errors are accumulated in the positioning between the photosensitive drums 24. In this way, the independent sub drum units 23 are connected by the pair of side plates 121. For example, there is no accumulation of errors in positioning between the photosensitive drums 24, and the photosensitive drums 24 can be accurately positioned.
Further, in the state where both end portions in the axial direction of the drum shaft 27 of the photosensitive drum 24 held by each sub drum unit 23 are inserted into the shaft hole 124 in each side plate 121, the shaft hole 124 and the loose fitting portion 125 are interposed. Is biased obliquely upward and forwardly toward the upper and front contact surfaces 131 facing each other across the drum shaft 27 by a wire spring 125 that obliquely crosses from the lower front side to the upper rear side. As a result, both end portions in the axial direction of the drum shaft 27 are pressed by the point contact by the wire spring 125 and abut on the upper and front contact surfaces 131 by the point contact. As a result, both axial ends of the drum shaft 27 are accurately positioned between the pair of side plates 121 by three-point contact. Therefore, the positions between the photosensitive drums 24 can be more accurately positioned. In addition, if positioning is performed in this way, accurate positioning can be achieved with a simple configuration.
Each side plate 121 is made of a material having a lower linear expansion coefficient than that of the resin material forming the drum subunit 23, for example, metal or fiber reinforced resin, and preferably made of metal. ing. Therefore, the rigidity of the drum unit 21 can be ensured, and more accurate positioning between the photosensitive drums 24 can be achieved. Further, if the side plate 121 is formed from a metal or fiber reinforced resin, it is easy to process and the cost can be reduced. In particular, if the side plate 121 is made of metal, the axial end of the drum shaft 27 is inserted into the shaft hole 124 of the side plate 121 and positioned so as to contact the side plate 121 in the shaft hole 124. The side plate 121 can be used as the ground of the photosensitive drum 24. Therefore, a member for grounding is not required separately, and the number of parts can be reduced.
In the color laser printer 1, when the drum unit 21 is attached to or detached from the drum mounting portion 161 of the main body casing 2, the flange portion 122 of each side plate 121 is placed between the upper rail 166 and the lower rail 167 of the rail 164. The flange portion 122 is guided by the rail 164 and can be slid along the front-rear direction between the upper rail 166 and the lower rail 167. Therefore, it is possible to facilitate maintenance work such as jam processing and parts replacement.
Further, on the drum unit 21, a front beam 96 and a rear beam 111 are provided between a pair of side plates 121 on both sides in the front-rear direction. Therefore, the rigidity of the drum unit 21 can be reinforced.
Further, the front beam 96 and the rear beam 111 are provided with a front side grip portion 104 and a back side grip portion 116, respectively. Therefore, it is possible to operate the drum unit 21 while gripping the front side grip portion 104 and the back side grip portion 116. As a result, operability can be improved.
Further, in the drum unit 21, a developing cartridge 22 corresponding to each color is detachably attached to each drum subunit 23 corresponding to each color. Therefore, only the corresponding developing cartridge 22 can be exchanged for each drum subunit 23, and the running cost can be reduced.
In addition, when the drum unit 21 is mounted on the drum accommodating portion 161 of the main casing 2, each coupling input shaft 145 corresponding to each coupling passive gear 144 is formed on the left side plate 121. It is inserted into the insertion hole 130 and each coupling inner insertion hole 74 formed in the left side frame arranged on the inner side in the width direction, and connected to the coupling passive gear 144 of each developing cartridge 22 so as not to be relatively rotatable. Is done. Therefore, by transmitting a driving force from a motor (not shown) provided in the main body casing 2 from the coupling input shaft 145 to the coupling passive gear 144, the agitator 32, the supply roller 33, and the developing roller 34 of each developing cartridge 22 are transmitted. Can be reliably rotated.
In each drum subunit 23, a center frame 72 that supports the scorotron charger 25 is provided between a pair of side frames 71 that support the photosensitive drum 24. For this reason, the scorotron charger 25 can be reliably disposed to face the photosensitive drum 24 at an interval along the axial direction of the photosensitive drum 24. Therefore, the charging of the photosensitive drum 24 with high accuracy can be achieved.
In each drum subunit 23, the collar members 50 at both ends in the axial direction of the developing roller shaft 45 of the developing cartridge 22 are fitted with guide grooves 73 formed in the side frames 71, and along the guide grooves 73. Thus, if the developing cartridge 22 is attached to and detached from the drum subunit 23 so that the color members 50 at both ends in the axial direction of the developing roller shaft 45 slide, the developing cartridge 22 is securely attached to the drum subunit 23. Can be detached.
Further, in this drum unit 21, in the right side plate 121, the wire electrode 80 and the grid electrode 81 are exposed from the central opening 133, the developing roller electrode 82 is exposed from the front opening 134, and the cleaning electrode 83 is exposed to the rear opening. Exposed from 135. Therefore, each terminal connected to the high voltage board (not shown) provided in the main body casing 2 can be reliably connected.
In each drum subunit 23, the pair of side frames 71 and the center frame 72 are formed separately.
For example, if the pair of side frame 71 and center frame 72 are molded integrally, the molding die becomes complicated due to die-cutting, the molding operation becomes complicated, and cost increases are unavoidable. .
However, in this way, after forming the pair of side frames 71 and the center frame 72 as separate bodies, and then assembling them to form the drum subunit 23, the molding die can be simplified in structure, The efficiency of the molding operation can be improved. As a result, cost can be reduced.
In each drum subunit 23, the relative arrangement of the pair of side frames 71 is positioned via the drum shaft 27 of the photosensitive drum 24. Therefore, since the pair of side frames 71 and the center frame 72 are assembled around the drum shaft 27 of the photosensitive drum 24, the positioning accuracy of the drum shaft 27 of the photosensitive drum 24 with respect to the drum subunit 23 can be improved. it can.
Further, in assembling the drum unit 21, the boss 75 of the side frame 71 of each drum subunit 23 is fitted into each light transmission hole 123 of the pair of side plates 121, so that a pair of drum subunits 23 is paired. The rotation about the drum shaft 27 with respect to the side plate 121 is restricted. Therefore, accurate positioning of each drum subunit 23 with respect to the pair of side plates 121 can be achieved.
Further, if the bosses 75 of the side frames 71 of the drum subunits 23 are fitted in the light transmission holes 123 of the pair of side plates 121, the detection light emitted from the light emitting element 174 is transmitted to the right light transmission hole. After passing through the boss 75 fitted to 123, the light enters the toner storage chamber 37 through the right window 142, passes through the toner storage chamber 37, and then exits through the left window 142. The light-receiving element 175 can detect after passing through the boss 75 fitted in the light transmission hole 123 on the left side. Therefore, the remaining amount of toner in the toner storage chamber 37 can be detected with high accuracy.
6). Effects of attaching and detaching the drum unit In this color laser printer 1, the drum unit 21 including the four sub drum units 23 can be attached to and detached from the main body casing 2 integrally. Specifically, the drum unit 21 is gripped from the main body casing 2 along the rail 164 by gripping the front grip portion 104 provided on the front front wall 98 of the front beam 96 on the front side of the drum unit 21 in the pulling direction. It can be pulled out by sliding it back and forth. Thereafter, the drum unit 21 can be lifted by gripping the near-side grip 104 and the back-side grip 116 provided on the rear erection wall 113 of the rear beam 111 on the back side in the pull-out direction of the drum unit 21. Therefore, from the stage of pulling out the drum unit 21 to the stage of lifting and removing it, it is not necessary to release the hand from the front grip 104 of the drum unit 21, and conversely, when attaching the drum unit 21 to the main casing 2, Since it does not need to be released, the danger of dropping the drum unit 21 can be reduced, and the drum unit 21 can be easily attached and detached.
Further, the front side grip portion 104 is provided at the center in the width direction of the front front wall 98 described above, and the rear side grip portion 116 is also provided at the center in the width direction of the rear erection wall 113 in the same manner. The grip portion 104 and the back side grip portion 116 are arranged at equal positions in the width direction. That is, the positions in the width direction of the front side grip portion 104 and the back side grip portion 116 are on the center position in the width direction of the drum unit 21, that is, on the straight line X <b> 1 passing through the center of gravity of the drum unit 21. Therefore, since the stability when holding the drum unit 21 by holding the front side grip portion 104 and the back side grip portion 116 is improved, the drum unit 21 can be more easily attached and detached.
In the main casing 2, a duct 168 is disposed behind the drum unit 21 in a state where the drum unit 21 is mounted in the drum accommodating portion 161, and the suction port 169 faces the front side in the duct 168. Is formed. A vent hole 119 is formed between the grip recess 117 and the rear handle 118 in the back grip 116 so as to face the suction port 169 of the duct 168 in the front-rear direction. The ventilation hole 119 penetrates along the flow direction of the air flow (in the arrow direction in FIGS. 1 and 19) formed when the air in the main body casing 2 is sucked from the suction port 169 of the duct 168. Since it is formed, the flow resistance of the back side grip 116 with respect to the air flow is suppressed. Therefore, hot air in the main body casing 2 and ozone generated from each scorotron charger 25 can be smoothly sucked into the duct 168 in accordance with the air flow.
Further, in the drum unit 21, a developing cartridge 22 corresponding to each color is detachably attached to each drum subunit 23 corresponding to each color. Therefore, when the corresponding developing cartridge 22 reaches the replacement time for each drum subunit 23, only the developing cartridge 22 can be replaced.
Further, a developing cartridge gripping part 146 is provided at the center in the width direction of each developing cartridge 22, and a front gripping part 104 provided on the front side in the pulling direction of the drum unit 21 and a back side gripping provided on the back side. The position in the width direction of the developing cartridge gripping part 146 is equally arranged with respect to the part 116. That is, the developing cartridge gripping portion 146 is on a straight line X1 passing through the center of gravity of the drum unit 21. Therefore, when gripping the developing cartridge 22, the user can find and grip the developing cartridge gripping portion 146 without being confused.
Further, the front end portion of the developing cartridge gripping portion 146 is notched so that the concave portion 148 is opened toward the adjacent front developing cartridge 22 when the developing cartridge 22 is attached to the drum subunit 23. It is formed in a substantially rectangular concave shape in plan view. Therefore, the concave portion 148 becomes a space for a finger to enter when the developing cartridge gripping portion 146 is gripped, and the handling can be facilitated while eliminating spatial waste between the adjacent developing cartridges 22.
When the drum unit 21 is mounted on the drum housing 161 of the main casing 2, the front grip 96 provided on the front beam 96 is disposed on the front side in the pulling direction of the drum unit 21. It can be exposed and operated through the degassing 162. On the other hand, the rear gripping portion 116 provided on the rear beam 111 is disposed on the rear side in the pulling direction of the drum unit 21 when the drum unit 21 is attached to the drum accommodating portion 161. Therefore, the front cover 163 is opened. However, it is not exposed from the drum attachment / detachment opening 162 and cannot be operated. On the other hand, the drum unit 21 is pulled from the front side (front side) by gripping the front side grip 104 and the jaw 122 of the side plate 121 of the drum unit 21 is detached from the rail 164 of the main body casing 2. In the detached state, the near side grip 104 exposed from the attached state can be operated. Then, the rear gripping part 116 disposed on the rear side in the pulling direction of the drum unit 21 is exposed from the drum attaching / detaching port 162 and can be operated when the drum unit 21 is detached from the drum accommodating part 161. Therefore, the removal of the drum unit 21 in the middle of reaching the mounted state and the detached state with respect to the drum accommodating portion 161 of the main body casing 2 is restricted, and inadvertent extraction can be prevented.
In this color laser printer 1, the front wall 170 of the main body casing 2 communicates with a tray attachment / detachment opening 172 that communicates with a tray accommodating portion 171 that accommodates the paper feed tray 7 and a drum accommodating portion 161 that accommodates the drum unit 21. A drum attaching / detaching port 162 is provided. Therefore, the paper feed tray 7 and the drum unit 21 can be pulled out from the main body casing 2 in the same direction, and the operability of the color laser printer 1 can be improved.
7). FIG. 22 is a left perspective view of the drum unit (a mode in which the front side gripping portion is rotated), and FIG. 23 is a perspective view illustrating a mounting state of the drum unit (a mode in which the front side gripping portion is rotated) with respect to the main body casing. FIG. 24 is a perspective view showing a detached state of the drum unit (a mode in which the front gripping portion is rotated) with respect to the main body casing, and FIG. 25 is a view from below of the drum unit (a mode having a front leg portion and a rear leg portion). 26 is a left side view of the drum unit shown in FIG. FIGS. 27A to 27C are operation diagrams for explaining a mode in which the front cover moves to the closed position and a mode in which the handle rotates to the storage state, and FIGS. It is principal part side sectional drawing of the front cover and handle periphery in each aspect.
Next, a modified example of the drum unit will be described with reference to FIGS. 22 to 27, the same members as those described above are denoted by the same reference numerals, and the description thereof is omitted.
As a modification of the front side grip portion 104, as shown in FIG. 22, a mounting plate 109 fixed to the front front wall 98 of the front beam 96, a hinge 108 as a fulcrum, and the mounting plate 109 via a hinge 108 A handle 107 that is rotatably supported can be provided.
The mounting plate 109 is a thin plate having a substantially L shape when viewed from the front, and of the two pieces constituting the substantially L shape when viewed from the front, one piece extending in the vertical direction is a substantially triangular shape whose side view is narrowed upward. The shape is a thin plate, and a hole penetrating in the thickness direction (left-right direction) is formed in the lower portion of the substantially triangular plate. Further, the other piece of the mounting plate 109 is bent at a substantially right angle from the lower end of the one piece and extends outward in the width direction.
The handle 107 has a substantially U shape in a plan view including a base end portion opposed to each other with a space therebetween and a free end portion laid between them, and on each inner surface of the base end portion, Hinges 108 are provided opposite to each other.
The two mounting plates 109 are further symmetrical with respect to the center in the width direction of the front beam 96 and are symmetrical in the left-right direction, and are substantially L-shaped in front view. The holes formed in the lower part are fixed to the front beam 96 so as to face each other in the left-right direction. A hinge 108 is fitted into these holes, and a handle 107 is attached to the attachment plate 109 via the hinge 108. As a result, the free end portion of the handle 107 is rotatably supported with respect to the mounting plate 109 (that is, the drum unit 21 including the front beam 96) with the hinge 108 at the base end portion as a fulcrum. However, since the base end portion of the handle 107 is in contact with the other piece of the mounting plate 109 having a substantially L shape when viewed from the front, the downward movement of the handle 107 from the horizontal direction is restricted. Therefore, the rotation of the handle 107 around the hinge 108 is within the range indicated by the arrow shown in FIG. 22 (when the upper side is 0 ° in the left side view (hereinafter, referred to as an upright position), the handle 107 rotates clockwise from 0 ° to 90 °. (To the second position) (hereinafter referred to as the operation position).
Accordingly, as shown in FIG. 23, when the drum unit 21 is pulled out from the drum accommodating portion 161 of the main casing 2, the grip 107 to be gripped is in the operation position, so that the user's pulling force on the drum unit 21 is efficiently applied to the drum unit 21. The drum unit 21 can be smoothly pulled out from the main casing 2.
Further, as shown in FIG. 24, when the drum unit 21 pulled out from the main body casing 2 is lifted, the handle 107 that has been in the operation position so far rotates around the hinge 108 and moves to the upright position. The force to lift the drum unit 21 is efficiently transmitted to the drum unit 21, and the drum unit 21 can be easily lifted by gripping the handle 107 together with the rear handle 118 of the back side grip 116.
Further, when pulling out the drum unit 21 from the main casing 2, the front grip 104 provided with the handle 107, the hinge 108 and the mounting plate 109 does not get in the way, and can be easily lifted when lifting. .
As described above, in the first modification, the rotation of the handle 107 around the hinge 108 is 90 ° clockwise from the upright position at the 0 ° position shown in the range of the arrow in FIG. However, the storage position (first position) described below may be set instead of the upright position.
Specifically, a position where the handle 107 is rotated clockwise (for example, about 20 °) from the position of 0 ° in the upright position (see the broken line in FIG. 22) as the storage position, and the hinge 108 of the handle 107 is The rotation around is restricted from the storage position to the operation position described above. In the storage position, the handle 107 is always urged to rotate to the operation position by a component of its own weight in the rotation direction. Therefore, the handle 107 in the storage position immediately rotates toward the operation position unless it is supported by the hand.
As shown in FIG. 23, a storage guide 190 as a guide member is provided at a position of the front cover 163 that faces the handle 107 of the drum unit 21 stored in the drum storage portion 161.
The storage guide 190 is disposed so as to be opposed to each other in the width direction with respect to the center in the width direction of the front cover 163, and is a pair of protrusions extending in a direction perpendicular to the width direction. It consists of ribs. Each storage guide 190 is continuous from the parallel part 199 extending substantially parallel to the surface of the front cover 163 from the top to the bottom when the front cover 163 is in the closed position, and the lower end of the parallel part 199, A protruding portion 200 that gently protrudes toward the drum unit 21 is integrally provided.
Therefore, when the front cover 163 is moved from the open position to the closed position, as shown in FIG. 27A, the storage guide 190 of the front cover 163 has a handle in which the protruding portion 200 is in the operating position. It abuts on the free end portion 107. At this time, a pressing force of the storage guide 190 is applied to the free end portion of the handle 107. Then, due to the component of the pressing force applied from the storage guide 190 in the rotation direction of the handle 107, the handle 107 starts to rotate from the operation position toward the storage position against the biasing force described above. .
When the front cover 163 is further moved toward the closed position, as shown in FIG. 27B, the free end portion of the handle 107 comes into contact with the parallel portion 199 of the storage guide 190 while sliding. The free end portion 107 is continuously applied with the pressing force of the storage guide 190 in the rotation direction to the storage position.
As shown in FIG. 27C, when the front cover 163 completes the movement to the closed position, the handle 107 is also completely turned to the storage position. Note that a pressing force from the storage guide 190 is always applied to the handle 107 in the storage position.
Also, when the handle 107 is in the storage position and the front cover 163 is in the closed position, if the front cover 163 is moved toward the open position, the pressing force from the storage guide 190 applied to the handle 107 is released. Therefore, the handle 107 is quickly rotated toward the operation position by the urging force due to the above-described weight.
As described above, when the front cover 163 is moved to the closed position when the drum unit 21 is attached to the drum accommodating portion 161, the handle 107 rotates to the storage position in conjunction with the movement of the front cover 163. Therefore, it is possible to save labor for individually moving the front cover 163 and rotating the handle 107, and to improve the operability of the drum unit 21 and the color laser printer 1.
Further, when the front cover 163 is moved to the open position when the drum unit 21 is attached to the drum accommodating portion 161, the handle 107 rotates to the operation position in conjunction with the movement of the front cover 163. Further, it is possible to save labor for individually performing the movement of the front cover 163 and the rotation of the handle 107, and the operability of the drum unit 21 and the color laser printer 1 can be further improved.
Further, the storage guide 190 smoothly interlocks the movement of the front cover 163 when opening and closing and the rotation of the handle 107 from the operation position to the storage position, thereby further improving the operability of the drum unit 21 and the color laser printer 1. Can do.
As a modified example, as shown in FIG. 25, an interference prevention means and a front leg 110 as a leg are provided at the lower end of the front side wall leg 101 of each front side wall 97 of the front beam 96 of the drum unit 21. Further, a rear leg 120 as an interference preventing means and a leg is provided at the lower end of each rear side wall 112 of the rear beam 111.
The front leg part 110 is formed so as to protrude obliquely downward and rearward from the front side wall leg part 101 continuously with each front side wall leg part 101. The rear leg portion 120 is formed so as to protrude further downward from the rear lower end portion of the rear side wall 112 continuously with each rear side wall 112.
Therefore, as shown in FIG. 26, when the drum unit 21 is pulled out from the main body casing 2 and is lifted upward and transported, and then placed on a desk or the like, the front leg 110 and the rear leg 120 are placed on the placement surface. Therefore, a gap is provided between the photosensitive drum 24 and the mounting surface, so that the photosensitive drum 24 does not contact the mounting surface and damage to the photosensitive drum 24 can be prevented. Therefore, it is possible to work with the drum unit 21 placed on a desk or the like.
In the drum unit 21 in each of the above-described embodiments, the developing cartridge 22 corresponding to each color is provided separately from the drum subunit 23 so as to be detachably attached to each drum subunit 23 corresponding to each color. However, the developing cartridge 22 and the drum subunit 23 may be integrally formed. In that case, the toner corresponding to each color, the developing roller 34, and the photosensitive drum 24 can be replaced at a time by replacing the drum unit 21.
8). Modified Example of Color Laser Printer In each of the above embodiments, the tandem type color laser printer 1 that is directly transferred from each photosensitive drum 24 to the paper 3 is illustrated, but the present invention is not limited to this. For example, a toner image of each color can be temporarily transferred from each photoconductor to an intermediate transfer member, and then transferred to a sheet at once, and can be configured as an intermediate transfer type color laser printer.
1 is a cross-sectional side view of a main part showing an embodiment of a color laser printer as an image forming apparatus of the present invention. FIG. 2 is a side sectional view of an essential part of a drum subunit to which a developing cartridge is mounted in the color laser printer shown in FIG. 1. FIG. 3 is a side sectional view of a main part of the developing cartridge shown in FIG. 2. It is a left perspective view of a drum unit (developing cartridge mounted state). FIG. 6 is a left perspective view of a drum unit (one developing cartridge is detached). FIG. 5 is a plan view of the drum unit shown in FIG. 4. It is a left view of the drum unit shown in FIG. It is the BB sectional view taken on the line of FIG. It is a disassembled perspective view of a drum subunit. It is a perspective view of a drum subunit. It is a left perspective view showing a state where a front beam, four drum subunits and a rear beam are arranged in parallel and a pair of side plates are assembled. It is a right perspective view showing a state where a front beam, four drum subunits and a rear beam are arranged in parallel and a pair of side plates are assembled. It is a side view for demonstrating positioning of a drum axis | shaft in a side plate. It is a left perspective view showing a state after a front beam, four drum subunits and a rear beam are arranged in parallel and a pair of side plates are assembled. It is a right perspective view showing a state after a front beam, four drum subunits and a rear beam are arranged in parallel and a pair of side plates are assembled. FIG. 6 is a rear view of the developing cartridge. FIG. 6 is a left side view of the developing cartridge. It is a perspective view which shows the mounting state with respect to the main body casing of a drum unit. It is a partially cutaway perspective view of FIG. It is a perspective view which shows the state in the middle of pulling out with respect to the main body casing of a drum unit. It is a perspective view which shows the detachment | leave state with respect to the main body casing of a drum unit. FIG. 4 is a left perspective view of the drum unit (a mode in which a front side gripping portion rotates). It is a perspective view which shows the mounting state with respect to the main body casing of the drum unit (a mode in which a near side grip part rotates). It is a perspective view which shows the detachment | leave state with respect to the main body casing of a drum unit (a mode in which a near side grip part rotates). It is a left perspective view from the lower part of a drum unit (a mode provided with a front leg part and a rear leg part). FIG. 26 is a left side view of the drum unit shown in FIG. 25. It is an operation | movement diagram for demonstrating the aspect which a front cover moves to a closed position, and the aspect which a handle rotates to a stowed state, Comprising: (a) is a protrusion part of the accommodation guide of a front cover in the free end part of a handle. A mode of contact, (b) is a mode in which the parallel part of the accommodation guide of the front cover is in contact with the free end of the handle, and (c) is a movement of the front cover to the closed position and a handle storage state. FIG. 10 is a side cross-sectional view of a main part around a front cover and a handle for explaining a modified example 2 in a mode in which the rotation up to is completed.
DESCRIPTION OF SYMBOLS 1 Color laser printer 2 Main body casing 3 Paper 7 Feed tray 21 Drum unit 22 Developing cartridge 24 Photosensitive drum 34 Developing roller 104 Front side holding part 107 Handle 108 Hinge 110 Front leg part 116 Back side holding part 119 Vent hole 120 Rear leg part 146 Developing cartridge gripping part 148 Concave part 168 Duct
Holding a plurality of photosensitive bodies corresponding to respective colors, it is slidably detachable in the longitudinal direction with respect to the image forming apparatus main body, and a tandem type photosensitive unit to be detached from the image forming apparatus main body by bring out ,
The tandem photoreceptor unit is
A front beam provided on the downstream side in the pull-out direction and installed between the pair of side plates;
A rear beam provided on the upstream side in the pull-out direction and installed between the pair of side plates;
A front gripping portion extending from the front beam to the downstream side in the pulling direction;
A rear gripping portion extending upward from the upper end of the rear beam;
The front side gripping part and the back side gripping part are arranged on a straight line passing through the center in the direction orthogonal to the pulling direction in the tandem photosensitive unit along the pulling direction. The image forming apparatus according to claim 1.
The image forming apparatus main body is provided with a duct for exhausting air in the apparatus main body on the upstream side in the pull-out direction of the back side gripping part,
The image forming apparatus according to claim 1, wherein a vent hole penetrating along the flow direction of the air flow sucked into the duct is formed in the back side grip portion.
The tandem type photoreceptor unit is detachably mounted with a plurality of developer supply units corresponding to a plurality of the photoreceptors, and containing and supplying a developer.
Each of the developer supply units is provided with a grip portion disposed on a straight line passing through the center in the direction orthogonal to the pull-out direction in the tandem photoconductor unit along the pull-out direction. The image forming apparatus according to claim 2.
The concave portion opened to the adjacent developer supply unit when the developer supply unit is attached to the tandem photosensitive unit is formed in the grip portion. 5. The image forming apparatus according to 4.
The front side gripping unit can be attached / detached to / from the tandem photoconductor unit by the user when the tandem photoconductor unit is attached to and detached from the image forming apparatus main body.
The back gripping unit is incapable of attaching / detaching the tandem photoconductor unit when the tandem photoconductor unit is attached to the image forming apparatus main body, and the image forming apparatus of the tandem photoconductor unit 6. The image forming apparatus according to claim 1, wherein the user can attach and detach the tandem photosensitive unit in a detached state with respect to the main body.
The front side gripping portion includes a handle whose free end portion is rotatable between a first position and a second position located downstream of the first position in the pulling direction with the base end portion as a fulcrum. ,
7. When in the first position, it extends upward, and when it is in the second position, it extends along the downstream side in the pull-out direction. Image forming apparatus.
The image forming apparatus main body is provided with a door that opens and closes a detachable opening of the tandem photoconductor unit formed on the downstream side in the pulling direction of the tandem photoconductor unit.
The door is movable between a closed position for closing the detachable opening and an open position for opening the detachable opening;
The handle is rotatable between an operation position where a user can attach / detach the tandem photoconductor unit and a storage position where the user cannot attach / detach the tandem photoconductor unit. 8. The image forming apparatus according to claim 7, wherein in a mounted state of the body unit with respect to the image forming apparatus main body, the door rotates to the storage position in conjunction with the movement of the door to the closed position.
The handle rotates from the storage position to the operation position in conjunction with the movement of the door from the closed position to the open position when the tandem photoconductor unit is attached to the image forming apparatus main body. The image forming apparatus according to claim 8, wherein:
The door is provided with a guide member that contacts the handle and guides the handle from the storage position to the operation position when the door moves from the closed position to the open position. The image forming apparatus according to claim 8, wherein the image forming apparatus is characterized.
The image forming apparatus main body accommodates a recording medium, is slidably attached to and detached from the image forming apparatus main body, and is detached from the image forming apparatus main body by pulling out in the same direction as the pulling-out direction of the tandem type photoreceptor unit. The image forming apparatus according to claim 1, further comprising a recording medium housing member.
The tandem photoconductor unit includes interference preventing means for preventing interference of the mounting surface on which the tandem photoconductor unit is placed with the photoconductor in a detached state with respect to the image forming apparatus main body. The image forming apparatus according to claim 1, wherein the image forming apparatus is an image forming apparatus.
The image forming apparatus according to claim 12, wherein the interference preventing unit is a leg that is in contact with the mounting surface and protrudes downward from the photoconductor.
The developer supply unit carries the developer, and is disposed to face the photoconductor in a mounted state of the developer supply unit with respect to the tandem photoconductor unit, and an electrostatic latent image formed on the photoconductor The image forming apparatus according to claim 4, further comprising a developer carrying member for developing.
The tandem photoconductor unit includes a developer carrying member that carries the developer, is disposed to face the photoconductor, and develops an electrostatic latent image formed on the photoconductor. The image forming apparatus according to claim 4 or 5.
In the tandem photoreceptor unit that is slidably attached to and detached from the image forming apparatus main body in a slidable manner in the front-rear direction and is detached from the image forming apparatus main body.
A plurality of photoconductors corresponding to each color;
A tandem type photoreceptor unit, comprising: a rear grip portion extending upward from an upper end portion of the rear beam.
The front side gripping part and the back side gripping part are arranged on a straight line passing through the center in the direction orthogonal to the pulling direction in the tandem photosensitive unit along the pulling direction. The tandem photoreceptor unit according to claim 16.
18. The tandem photoconductor according to claim 16, wherein a vent hole penetrating along a flow direction of an air flow sucked into the duct is formed in the back side grip portion. unit.
Corresponding to the plurality of photoconductors, a plurality of developer supply units that store and supply the developer are detachably mounted,
Each of the developer supply units is provided with a grip portion disposed on a straight line passing through the center in the direction orthogonal to the pull-out direction in the tandem photoconductor unit along the pull-out direction. The tandem photoconductor unit according to claim 17 or 18.
The concave portion opened to the adjacent developer supply unit when the developer supply unit is attached to the tandem photosensitive unit is formed in the grip portion. The tandem type photoreceptor unit according to 19.
The back gripping unit is incapable of attaching / detaching the tandem photoconductor unit when the tandem photoconductor unit is attached to the image forming apparatus main body, and the image forming apparatus of the tandem photoconductor unit 21. The tandem photoconductor unit according to claim 16, wherein the tandem photoconductor unit can be attached and detached in a detached state with respect to the main body.
22. The vehicle according to any one of claims 16 to 21, wherein when extending in the first position, it extends upward, and when in the second position, it extends along the downstream side in the pull-out direction. Tandem type photoconductor unit.
The handle is rotatable between an operation position where a user can attach / detach the tandem photoconductor unit and a storage position where the user cannot attach / detach the tandem photoconductor unit. 23. The tandem photoconductor according to claim 22, wherein in a mounted state of the body unit with respect to the main body of the image forming apparatus, the door rotates to the storage position in conjunction with the movement of the door to the closed position. unit.
The handle rotates from the storage position to the operation position in conjunction with the movement of the door from the closed position to the open position when the tandem photoconductor unit is attached to the image forming apparatus main body. 24. The tandem type photoreceptor unit according to claim 23, wherein:
The door is provided with a guide member that contacts the handle and guides the handle from the storage position to the operation position when the door moves from the closed position to the open position. The tandem photoconductor unit according to claim 23 or 24, characterized in that it is characterized in that:
The image forming apparatus body includes a recording medium housing member that houses a recording medium, is slidably attached to and detached from the image forming apparatus body, and is detached from the image forming apparatus body by being pulled out. 26. The tandem photoconductor unit according to claim 16, wherein the pull-out direction of the photoconductor unit is the same as the pull-out direction of the recording medium housing member.
The apparatus according to claim 1, further comprising interference preventing means for preventing interference between a mounting surface on which the tandem type photosensitive unit is mounted in the detached state with respect to the image forming apparatus main body. 27. The tandem photoconductor unit according to any one of 16 to 26.
28. The tandem photoconductor unit according to claim 27, wherein the interference preventing means is a leg portion that is in contact with the mounting surface and protrudes downward from the photoconductor.
The developer supply unit carries the developer, and is disposed to face the photoconductor in a mounted state of the developer supply unit with respect to the tandem photoconductor unit, and an electrostatic latent image formed on the photoconductor 21. The tandem photoconductor unit according to claim 19 or 20, further comprising a developer carrying member for developing.
21. A developer carrying member that carries the developer, is disposed opposite to the photoconductor, and develops an electrostatic latent image formed on the photoconductor. The tandem photoconductor unit described in 1.
JP2005376111A 2005-08-12 2005-12-27 Image forming apparatus and tandem photoreceptor unit Active JP4760373B2 (en)
JP2005234824 2005-08-12
JP2005376111A JP4760373B2 (en) 2005-08-12 2005-12-27 Image forming apparatus and tandem photoreceptor unit
US11/502,388 US7426355B2 (en) 2005-08-12 2006-08-11 Tandem photosensitive-member unit having grip part
US12/188,291 US7676174B2 (en) 2005-08-12 2008-08-08 Tandem photosensitive-member unit having grip part
US12/698,200 US8027615B2 (en) 2005-08-12 2010-02-02 Tandem photosensitive-member unit having grip part
US12/726,343 US7912406B2 (en) 2005-08-12 2010-03-18 Tandem photosensitive-member unit having grip part
US13/006,898 US8041257B2 (en) 2005-08-12 2011-01-14 Tandem photosensitive-member unit having grip part
US13/234,974 US8265521B2 (en) 2005-08-12 2011-09-16 Tandem photosensitive-member unit having grip part
US13/596,347 US8463158B2 (en) 2005-08-12 2012-08-28 Tandem photosensitive-member unit having grip part
US13/893,663 US8644728B2 (en) 2005-08-12 2013-05-14 Unit frame having grip part
US14/140,822 US8831472B2 (en) 2005-08-12 2013-12-26 Unit frame having grip part
US14/456,135 US9052683B2 (en) 2005-08-12 2014-08-11 Unit frame having grip part
US14/702,859 US9223285B2 (en) 2005-08-12 2015-05-04 Unit frame having grip part
US14/969,706 US9389571B2 (en) 2005-08-12 2015-12-15 Unit frame having grip part
JP2007072421A JP2007072421A (en) 2007-03-22
JP4760373B2 true JP4760373B2 (en) 2011-08-31
ID=37742666
JP2005376111A Active JP4760373B2 (en) 2005-08-12 2005-12-27 Image forming apparatus and tandem photoreceptor unit
US (12) US7426355B2 (en)
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