Source: https://patents.google.com/patent/DE202016008395U1/en
Timestamp: 2020-02-23 09:09:52
Document Index: 437892676

Matched Legal Cases: ['arts 6', 'arts 6', 'arts 6', 'arts 6', 'arts 12', 'art 18', 'art 19', 'art 18', 'art 19', 'art 24', 'art 25', 'art 19', 'art 12', 'art 12', 'arts 6', 'arts 12', 'arts 6', 'arts 6', 'arts 24', 'arts 8', 'arts 6', 'arts 6', 'arts 6', 'arts 6', 'arts 12', 'art 18', 'art 19', 'art 18', 'art 19', 'art 24', 'art 25', 'art 12', 'art 13', 'arts 6', 'arts 8', 'arts 6', 'arts 6', 'arts 6', 'arts 6', 'arts 12', 'art 18', 'art 18', 'art 19', 'art 24', 'art 25', 'arts 6', 'arts 31', 'arts 31', 'arts 31', 'arts 24', 'arts 31']

DE202016008395U1 - Floor panel for the formation of a floor covering - Google Patents
Floor panel for the formation of a floor covering
DE202016008395U1
DE202016008395U1 DE202016008395.4U DE202016008395U DE202016008395U1 DE 202016008395 U1 DE202016008395 U1 DE 202016008395U1 DE 202016008395 U DE202016008395 U DE 202016008395U DE 202016008395 U1 DE202016008395 U1 DE 202016008395U1
DE202016008395.4U
2015-01-15 Priority to US201562103960P priority Critical
2015-01-15 Priority to US62/103,960 priority
2016-01-15 Application filed by Flooring Industries Ltd Sarl filed Critical Flooring Industries Ltd Sarl
2017-10-23 Publication of DE202016008395U1 publication Critical patent/DE202016008395U1/en
2026-01-16 Anticipated expiration legal-status Critical
Floor panel for forming a floor covering, said floor panel (1) being rectangular and oblong and thus comprising a first pair of opposite edges (2-3) forming the long edges of the floor panel and a second pair of opposite edges (4-5) that form the short edges of the floor panel; wherein both pairs of opposing edges (2-3, 4-5) comprise coupling parts (6-7, 8-9) that allow a plurality of such floor panels (1) to be coupled together; wherein these coupling parts (6-7, 8-9) at both pairs of edges (2-3, 4-5) form a first locking system which in a coupled state of two such floor panels a lock in the plane of the floor panels and perpendicular to the respective edges accomplished, as well as form a second locking system, which accomplishes a locking transversely to the plane of the floor panels in a coupled state of two such floor panels; said coupling parts (6-7) on the first pair of opposite edges being substantially realized in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposing edges (2-3) are configured so that two such floor panels (1) can be coupled to each other at these edges by means of a rotary movement and these coupling parts (6-7) on the first pair of opposite edges for this purpose a spring (10) and a groove (11) consist, as well as from locking parts (12-13), which prevent the sliding apart of the spring and the groove in the coupled state; wherein on the first pair of opposing edges, the groove is bounded by a lower lip (14) and an upper lip (15), the lower lip (14) extending laterally beyond the distal end (16) of the upper lip; wherein the coupling parts on the second edge pair are configured such that two such floor panels can be coupled together at these edges by means of a downward movement (17) of one floor panel relative to the other, more particularly such that a plurality of such floor panels are connected by means of the so-called fold-down. Technology can be coupled together; wherein the first locking system of the second edge pair comprises at least one upwardly directed lower hook-shaped part (18) located on one of the aforementioned two edges (5) and having a distal end and a downwardly directed upper hook-shaped part (19). formed on the opposite edge (4) is formed, wherein the lower hook-shaped part (18) consists of a lip (20) with an upwardly directed locking element (21), while the upper hook-shaped part (19) of a Lip (22) with a downwardly directed locking element (23); wherein the second locking system of the second pair of edges at least by a locking part (24) located at the distal end of the lower hook-shaped part, as well as in the coupled state of two such floor panels cooperating therewith locking part (25) on the edge, which is the upper hook-shaped part comprises, is formed; the distal end (26) of the upper hook-shaped part and the opposite side (27) in the coupled state being free from mutually vertically locking parts; characterized in that the coupling parts are configured at the first pair of edges so that during the rotation of two such floor panels during the rotational movement of an elastic force ...
This invention relates to a floor panel for forming a floor covering, more particularly for forming a floor covering that can be laid on a substrate.
More particularly, it relates to floor panels which can be coupled together by means of mechanical coupling parts.
More particularly, it relates to floor panels of the type wherein such floor panel is rectangular and oblong and thus comprises a first pair of opposite edges forming the long edges of the floor panel and a second pair of opposite edges forming the short edges of the floor panel; wherein both pairs of opposing edges comprise coupling members that allow a plurality of such floor panels to be coupled together; wherein these coupling parts form a first locking system on both edge pairs, which in a coupled state of two such floor panels brings about a locking in the plane of the floor panels and perpendicular to the relevant edges, ie in the horizontal direction, as well as forming a second locking system in a coupled state two such floor panels accomplished a lock transversely to the plane of the floor panels, ie in the vertical direction; wherein these coupling parts are realized on the first pair of opposite edges substantially in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposite edges are configured such that two such panels can be coupled to one another at these edges by means of a rotational movement and these coupling parts on the first pair of opposite edges thereof consist of a spring and a groove, and of locking parts which in the Coupled state prevent the pushing apart of the spring and the groove; wherein on the first pair of opposing edges, the groove is bounded by a lower lip and an upper lip, the lower lip extending laterally beyond the distal end of the upper lip; wherein the coupling parts on the second edge pair are configured such that two such floor panels can be coupled to one another by downward movement of one floor panel relative to the other, more particularly such that a plurality of such floor panels are coupled together by the so-called "fold-down" technique can be; wherein the first locking system of the second edge pair comprises at least one upwardly directed lower hook-shaped part located on one of the aforesaid two edges and having a distal end, and a downwardly directed upper hook-shaped part, hereinafter sometimes also a hook-shaped element is formed on the opposite edge, wherein the lower hook-shaped part consists of a lip with an upwardly directed locking element, while the upper hook-shaped part or element consists of a lip with a downwardly directed locking element; wherein the second locking system of the second pair of edges is formed at least by a locking part located at the distal end of the lower hook-shaped part and a locking part cooperating therewith in the coupled state of two such floor panels at the edge comprising the upper hook-shaped part; and wherein the distal end of the upper hook-shaped part and the opposite side in the coupled state are free of mutually vertically locking parts or, alternatively, are provided with mutually vertically locking parts just at this latter point.
Floor panels of this type are advantageous in some respects, but a disadvantage is that the presence of the locking member at the distal end of the lower hook-shaped part can cause undesirable permanent displacements on the first pair of edges. The invention in principle offers three solutions to minimize the possibility of such displacements by providing certain combinations, more particularly by applying certain features on the short sides or edges together with specific features on the long sides or edges.
The solutions are hereafter defined as three independent aspects, each of which also provides a different alternative.
The first two aspects relate to solutions which provide for the generation of certain stresses in the coupling parts on the long sides, so that the risk of displacement is counteracted. The third aspect provides a solution which ensures that a tension-free joining at the long edges is possible, so that certainly no effect contributing to the formation of undesirable gaps is produced.
The solutions presented by the first two independent aspects can be combined, while the third independent aspect offers a separate solution.
According to the first aspect of the invention, it relates to a floor panel for forming a floor covering, this floor panel being rectangular and oblong and thus a first pair of opposing edges forming the long edges of the floor panel and a second pair of opposite edges forming the short edges of the floor panel; wherein both pairs of opposing edges comprise coupling members that allow a plurality of such floor panels to be coupled together; wherein these coupling parts form a first locking system on both pairs of edges, which in a coupled state of two such floor panels brings about a locking in the plane of the floor panels and perpendicular to the respective edges, and form a second locking system, which in a coupled state of two such floor panels a lock accomplished transversely to the level of the floor panels; wherein these coupling parts are realized on the first pair of opposite edges substantially in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposite edges are configured so that two such floor panels can be coupled together at these edges by means of a rotary movement and these coupling parts on the first pair of opposite edges for this consist of a spring and a groove, as well as of locking parts which in the Coupled state prevent the pushing apart of the spring and the groove; wherein on the first pair of opposing edges, the groove is bounded by a lower lip and an upper lip, the lower lip extending laterally beyond the distal end of the upper lip; wherein the coupling parts on the second edge pair are configured such that two such floor panels can be coupled to one another by downward movement of one floor panel relative to the other, more particularly such that a plurality of such floor panels are coupled together by the so-called "fold-down" technique can be; wherein the first locking system of the second pair of edges comprises at least one upwardly directed lower hook-shaped portion located at one of the aforesaid two edges and having a distal end and a downwardly directed upper hook-shaped portion located at the opposite edge; is formed, wherein the lower hook-shaped part consists of a lip with an upwardly directed locking element, while the upper hook-shaped part, in other words, the upper hook-shaped element, consists of a lip with a downwardly directed locking element; wherein the second locking system of the second pair of edges is formed at least by a locking part located at the distal end of the lower hook-shaped part and a locking part cooperating therewith in the coupled state of two such floor panels at the edge comprising the upper hook-shaped part; wherein the distal end of the upper hook-shaped part and the opposite side thereof are free of mutually vertically locking parts, with the feature that the coupling parts on the first edge pair are configured so that during the interlocking rotation of two such floor panels during the rotational movement elastic force must be overcome, which force initially increases during the intertwining, and then decrease again; that the floor panels are coupled without play to the first edge pair in the finally coupled state of two such floor panels in the horizontal direction or, if such play exists, this is less than 0.2 mm; that the aforementioned locking parts of the first locking system are formed on the first edge pair at least of a locking part on the underside of the spring and a locking part on the aforementioned lower lip, which bring about the relevant locking means of contact surfaces which can cooperate with each other; and that the coupling parts on the first edge pair in the coupled state have one or both of the following features:
In the direction of the distal end of the spring, at the same height as the aforesaid contact surfaces, there is a free space between the spring, including the locking part, and the opposite floor panel;
- The interaction of the aforementioned contact surfaces defines a tangent that forms an angle of at least 40 degrees with respect to the horizontal.
According to a preferred embodiment, the floor panel of the first aspect is further characterized in that the elastic force is achieved by configuring the coupling parts such that the locking parts on the spring and groove can pass along each other during rotation only by applying a force. More preferably, the elastic force is substantially or at least the result of an elastic deflection in the lower lip. According to another possibility, the elastic force will be substantially or at least the result of elastic deformation in the material of the locking parts themselves. Of course, a combination is possible.
According to the second aspect of the invention, it relates to a floor panel for forming a floor covering, which floor panel is rectangular and oblong and thus comprises a first pair of opposite edges forming the long edges of the floor panel and a second pair of opposite edges comprising the short ones Form edges of the floor panel; wherein both pairs of opposite edges comprise coupling parts that allow a plurality of such Floor panels can be coupled together; wherein these coupling parts form a first locking system on both pairs of edges, which in a coupled state of two such floor panels brings about a locking in the plane of the floor panels and perpendicular to the respective edges, and form a second locking system, which in a coupled state of two such floor panels a lock accomplished transversely to the level of the floor panels; wherein these coupling parts are realized on the first pair of opposite edges substantially in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposite edges are configured so that two such floor panels can be coupled together at these edges by means of a rotary movement and these coupling parts on the first pair of opposite edges for this consist of a spring and a groove, as well as of locking parts which in the Coupled state prevent the pushing apart of the spring and the groove; wherein on the first pair of opposing edges, the groove is bounded by a lower lip and an upper lip, the lower lip extending laterally beyond the distal end of the upper lip; wherein the coupling parts on the second edge pair are configured such that two such floor panels can be coupled to one another by downward movement of one floor panel relative to the other, more particularly such that a plurality of such floor panels are coupled together by the so-called "fold-down" technique can be; wherein the first locking system of the second pair of edges comprises at least one upwardly directed lower hook-shaped portion located at one of the aforesaid two edges and having a distal end and a downwardly directed upper hook-shaped portion located at the opposite edge; is formed, wherein the lower hook-shaped part consists of a lip with an upwardly directed locking element, while the upper hook-shaped part consists of a lip with a downwardly directed locking element; wherein the second locking system of the second pair of edges is formed at least by a locking part located at the distal end of the lower hook-shaped part and a locking part cooperating therewith in the coupled state of two such floor panels at the edge comprising the upper hook-shaped part; wherein the distal end of the upper hook-shaped part and the opposite side in the coupled state are free of mutually vertically locking parts; with the feature that the coupling parts on the first pair of edges are configured so that the floor panels are coupled at this first edge pair in the finally coupled state of two such floor panels in the horizontal direction with a clamping force that the floor panels at their upper edges substantially permanent to each other presses, more specifically a so-called "bias", which clamping force is built up during screwing.
According to a preferred embodiment, the floor panel of the second aspect is further characterized in that the aforementioned locking parts of the first locking system are formed on the first edge pair at least from a locking part on the underside of the spring and a locking part on the aforementioned lower lip, which by means of contact surfaces can interact with each other, bring about the aforementioned lock.
It is further preferred that the clamping force is at least the result of a configuration which ensures that the lower lip is elastically bent in the finally coupled state, and / or at least the result of a configuration which ensures that the respective locking parts in the finally coupled state are elastically pressed.
Such a floor panel, which meets the requirements of the second aspect, may according to a preferred embodiment have the property that the coupling parts on the first edge pair in the coupled state have the feature that in the direction of the distal end of the spring at the same height as the aforementioned Contact surfaces a free space between the spring, including the locking member, and the opposite floor panel is present and / or that the interaction of the aforementioned contact surfaces defines a tangent that forms an angle of at least 40 degrees with respect to the horizontal.
According to the third aspect of the invention, it relates to a floor panel for forming a floor covering, said floor panel being rectangular and oblong and thus comprising a first pair of opposite edges forming the long edges of the floor panel and a second pair of opposite edges comprising the short ones Form edges of the floor panel; wherein both pairs of opposing edges comprise coupling members that allow a plurality of such floor panels to be coupled together; wherein these coupling parts on both edge pairs form a first locking system which, in a coupled state of two such floor panels, locks in the plane of the floor panels and perpendicular to the respective edges, and forms a second locking system, in a coupled state two such floor panels accomplished a lock transverse to the plane of the floor panels; wherein these coupling parts are realized on the first pair of opposite edges substantially in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposite edges are configured so that two such floor panels can be coupled together at these edges by means of a rotary movement and these coupling parts on the first pair of opposite edges for this consist of a spring and a groove, as well as of locking parts which in the Coupled state prevent the pushing apart of the spring and the groove; wherein on the first pair of opposing edges, the groove is bounded by a lower lip and an upper lip, the lower lip extending laterally beyond the distal end of the upper lip; wherein the coupling parts on the second edge pair are configured such that two such floor panels can be coupled to one another by downward movement of one floor panel relative to the other, more particularly such that a plurality of such floor panels are coupled together by the so-called "fold-down" technique can be; wherein the first locking system of the second pair of edges comprises at least one upwardly directed lower hook-shaped portion located at one of the aforesaid two edges and having a distal end and a downwardly directed upper hook-shaped portion located at the opposite edge; is formed, wherein the lower hook-shaped part consists of a lip with an upwardly directed locking element, while the upper hook-shaped part consists of a lip with a downwardly directed locking element; wherein the second locking system of the second pair of edges is formed at least by a locking part located at the distal end of the lower hook-shaped part and a locking part cooperating therewith in the coupled state of two such floor panels at the edge comprising the upper hook-shaped part; wherein the distal end of the upper hook-shaped part and the opposite side thereof are free of mutually vertically locking parts, with the feature that the coupling parts on the first edge pair are configured to be tension-free interlocking to the final coupled state more specifically, without establishing a so-called bias, or without having to overcome a temporary elastic force or significant elastic force.
According to a preferred embodiment, the floor panel of the third aspect is characterized in that the floor panels are coupled to the first pair of edges in the finally coupled state of two such floor panels in the horizontal direction without play, or if such game but this is less than 0.2 mm , Such a feature is obtained by coordinated configurations of the respective coupling parts. The term game always refers in the present context to the state on the visible upper edge of the coupled floor panels.
The floor panel of the third aspect of the invention is further characterized in a preferred embodiment in that the aforementioned locking parts of the first locking system are formed on the first edge pair at least from a locking part at the bottom of the spring and a locking part at the aforesaid lower lip, which by means of contact surfaces who can interact with each other, bring about the lock in question.
Such a floor panel which satisfies the requirements of the third aspect may according to a preferred embodiment have the property that the coupling parts at the first edge pair in the coupled state have the feature that in the direction of the distal end of the spring at the same height as the aforementioned Contact surfaces a free space between the spring, including the locking member, and the opposite floor panel is present, and / or that the interaction of the aforementioned contact surfaces defines a tangent that forms an angle of at least 40 degrees with respect to the horizontal.
Further, all of the floor panels of the first, second, and third aspects described hereinbefore may still have various preferred features, as discussed hereinafter. Any preferred features, both those described hereinabove and those described hereinafter, may be combined as desired, at least insofar as the combinations do not involve conflicting definitions.
In a preferred embodiment, a floor panel is characterized in that the locking elements of the hook-shaped parts have locking surfaces which provide the horizontal locking and define a tangent which is either inwardly directed and thus manifest as an undercut, or define a tangent which is perpendicular is at the level of the floor panels, or defines a tangent which is directed outwardly, but in the latter case at an angle with respect to the vertical of preferably at most 30 degrees.
In a preferred embodiment, the floor panel of the first, second or third aspect is further characterized in that the locking part of the second locking system located at the distal end of the lower hook-shaped part and / or the corresponding locking part on the other edge are solid part of Coupling parts or the floor panels are, or in any case massively supported directly to the rear, in other words that thus there are no grooves or the like behind it, which have the goal to produce moving parts, over most of the length of the relevant edge.
According to a different embodiment, a floor panel of the first, second or third aspect according to the invention is characterized in that instead of the fact that the distal end of the upper hook-shaped part and the coupled side of two such floor panels this side free of vertically locking parts However, such locking parts are present, and preferably the locking surfaces formed thereby are in the coupled state completely above a horizontal level, which is determined by the highest point of the upward locking part of the lower hook-shaped part. This deviation can thus be applied according to the invention both on floor panels according to the first aspect, and on floor panels according to the second aspect, as well as on floor panels according to the third aspect. All of the subordinate features described hereinabove and hereinafter may also be applied to these deviating embodiments.
According to a particular possibility, the floor panel of the invention is realized essentially on the basis of synthetic material and preferably as a sheet-like substrate, formed from one or more layers. More specifically, it may be made of a flexible type floor panel, more specifically of the so-called "resilient floor" type.
More specifically, it is preferred that the floor panel is constructed substantially of a thermoplastic material, preferably a soft thermoplastic material, or that at least one or more base layers of the floor panel are made of such material.
Even more particularly, it is preferred that the floor panel of the first, second or third aspect be substantially vinyl based such as polyvinyl chloride, more particularly soft polyvinyl chloride based or at least one or more base layers based on Polyvinyl chloride, especially soft polyvinyl chloride, are executed, or alternatively based on polyurethane or polypropylene or a similar plastic.
According to another particularly preferred feature, it relates to a vinyl panel, more particularly a so-called vinyl tile, and more particularly a floor panel of the so-called LVT type ("Luxury Vinyl Tile") or VCT type ("Vinyl Composite Tile", also called "Vinyl Composition Tile") ).
In the case where such floor panel is made on the basis of synthetic material, it is preferred that the actual floor panel, and more particularly the substrate thereof, contains plasticizer.
The actual floor panel, and thus more specifically the substrate, may be provided with fillers, such as chalk or lime. Such floor panel may alternatively comprise wood particles such as fibers and / or shavings and / or wood dust or wood flour, and more particularly be WPC (Wood Plastic Composite). Also, both types of filler can be combined in the same floor panel.
Also, a floor panel according to the invention can be equipped with at least one reinforcing layer, preferably made of glass fiber or the like.
Especially in the case that the floor panel is made substantially on the basis of synthetic material, this will preferably have a thickness of less than 8 mm and better still less than 5 mm.
Alternatively, such floor panel may also consist essentially of a different material than the aforementioned materials. According to two important alternatives, it consists essentially of a laminate panel with a MDF or HDF substrate or a so-called Engineered Wood floor panel. In these applications, the preferred thickness of the floor panels is then 5 to 10 mm.
In a particular application, the invention is applied to plastic-based floor panels having a composite substrate, which may also be called hybrid floor panels. More specifically, this relates to a floor panel, which consists of at least two substrate layers, each of a certain thickness, namely a first plastic-based substrate layer and a second substrate layer above, preferably directly above, which second substrate layer has a thickness of at least 0.5 mm , preferably at least 1 mm, having; wherein this assembled substrate, or the Floor panel concerned, each having one of the following characteristics or whatever combination of these features:
The density of the first substrate layer is different from the density of the second substrate layer, and preferably the second substrate layer has a higher density than the first substrate layer;
The first substrate layer is foamed and preferably of the closed-cell type and more preferably of the so-called rigid foam type, and preferably the second substrate layer is not foamed or less foamed than the first substrate layer;
- The first substrate layer is extruded plate-shaped or is formed by means of a scattering process and solidification of the scattered material into a plate;
The second substrate layer consists of an extruded layer or of a layer which is formed by means of a scattering process and solidification of the scattered material;
- The two substrate layers are glued together or are alternatively solidified in the same production process, the latter for example by mutual direct adhesion between the materials of the substrates, or for example also in that they are formed from a composite mass with at least two layers;
- The contact surface of the vertical locking part, which is located at the distal end of the lower hook-shaped part, is arranged in the first substrate layer;
- The contact surfaces of the locking parts of the first edge pair, which provide for the horizontal locking against the pushing apart, are in the first substrate layer.
In preferred embodiments of such a floor panel having a composite substrate, this may further have one or more of the following features, all non-conflicting combinations of features being possible:
- That the aforementioned first substrate layer contains at least one thermoplastic material;
- That the aforementioned first substrate layer is at least based on polyvinyl chloride, polyethylene, polyurethane, polypropylene or PIR or a combination of the foregoing;
- That the aforementioned first substrate layer is a filled plastic composite material, said filling preferably consists of at least one or a combination of the following materials: bamboo, cork and / or wood, and more particularly one or a combination of the aforementioned materials in the form of chips and / or Fibers and / or dust or flour, such as sawdust;
- That the aforementioned first substrate layer is foamed
- That the aforementioned first substrate layer is of the closed-cell type;
- That the aforementioned first substrate layer contains one or more plasticizers;
- That the aforementioned first substrate layer contains fillers, such as chalk and / or limestone and / or talc;
- That the aforementioned first substrate layer with at least one reinforcing layer, preferably made of glass fiber or the like, is provided;
- That the aforementioned first substrate layer has a thickness of at least 3 mm, preferably at least 4 mm and more preferably at least 5 mm;
- That the aforementioned first and / or second substrate layer is made waterproof;
- That the aforementioned second substrate layer is made waterproof;
- That the aforementioned second substrate layer is plastic-based;
- That the aforementioned second substrate layer contains at least one thermoplastic material, which is preferably of the softness type;
- That the aforementioned second substrate layer is at least based on vinyl, such as polyvinyl chloride, special soft polyvinyl chloride, polyethylene, special soft polyethylene, polyurethane, polypropylene, PIR or a combination of the foregoing;
- That the aforementioned second substrate layer consists essentially of one or a combination of the following materials: wood veneer, rubber, linoleum, a paper-based or foil-based laminate sheet, or alternatively, whatever material, special cork, bamboo or wood veneer, which is covered by vinyl or resin ;
- That the aforementioned second substrate layer contains one or more plasticizers;
- That the aforementioned second substrate layer contains fillers, such as chalk and / or limestone;
- That the aforementioned second substrate layer is provided with at least one reinforcing layer, preferably made of glass fiber or the like;
- That the floor panel has a backing layer, which is preferably located directly under the first substrate layer, which backing layer is made for example on the basis of one or more of the following materials: cork, rubber and / or a soft foamed layer;
- That the floor panel comprises a top layer, either consisting of several layers or not, which is preferably located directly above the second substrate layer, and / or that the second substrate layer is provided with a backing layer on the underside of this second substrate layer;
- That the aforementioned top layer at least one decorative layer, preferably in the form of an imprint, preferably mounted on a film or film comprises;
- That the aforementioned top layer has at least one translucent or transparent wear layer and / or provided with hard particles to increase the wear resistance, such as corundum;
- That the floor panel has a total thickness which is smaller than 10 mm, better even in the order of 8 mm or possibly thinner.
- That the aforementioned first substrate layer is foamed gradually, wherein the degree of foaming increases downward or upward.
According to a preferred embodiment, a floor panel according to the invention is characterized in that the aforesaid locking parts of the first pair of edges are provided with locking contact surfaces which in the coupled state are located at least partially in the part of the lower lip located beyond the distal end of the upper lip is.
In yet a preferred embodiment, a floor panel according to the invention is characterized in that on the first pair of opposite edges, the underside of the upper lip is provided with a contact surface for the top of the spring and that this contact surface is horizontal or, according to an alternative, somewhat obliquely below one Angle with the plane of the floor panel, which angle is less than 10 degrees.
In the most preferred embodiment of the floor panels of the first, second or third aspect, the coupling parts on the second edge pair are made in one piece from the material of the floor panels, preferably in the form of milled profile parts.
With the intention of better illustrating the characteristics of the invention, hereinafter, by way of example without any limitative character, some preferred embodiments are described, with reference to the accompanying drawings, in which:
1 schematically illustrates a part of a floor covering, which is realized with floor panels according to the invention, and wherein the fold-down principle is shown schematically;
2 represents the coupling parts at the short edges; the
3 and 4 illustrate the coupling parts on the long sides for an embodiment according to the first aspect of the invention, in a state during coupling or in a fully coupled state; the
5 and 6 illustrate the coupling parts on the long sides for an embodiment according to the second aspect of the invention, in a state during coupling or in a fully coupled state; the
7 and 8th illustrate the coupling parts on the long sides for an embodiment according to the third aspect of the invention, in a state during coupling or in a fully coupled state.
The 1 to 4 illustrate the first aspect of the invention, wherein 1 is a schematic representation of the floor covering, 2 in cross-section represents a possible embodiment of the short edges, while the 3 and 4 in non-hatched form illustrate cross sections of the long sides or edges, in a state during coupling or in a fully coupled state.
As in the 1 to 4 is shown, the invention according to its first aspect provides a floor panel to form a floor covering, said floor panel 1 rectangular and oblong and thus a first pair of opposite edges 2 - 3 comprising the long edges of the floor panel, and a second pair of opposing edges 4 - 5 comprising the short edges of the floor panel; where both pairs of opposite edges 2 - 3 and 4 - 5 coupling parts 6 - 7 and 8th - 9 include that allow several such floor panels 1 can be coupled together; these coupling parts 6 - 7 respectively 8th - 9 at both edge pairs 2 - 3 and 4 - 5 form a first locking system, which in a coupled state of two such floor panels a lock in the plane of the floor panels and perpendicular to the respective edges accomplished, and form a second locking system which accomplishes a locking transversely to the plane of the floor panels in a coupled state of two such floor panels ; these coupling parts 6 - 7 are realized on the first pair of opposite edges substantially in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposite edges 2 - 3 are configured so that two such floor panels 1 can be coupled together at these edges by means of a rotary motion and these coupling parts 6 - 7 on the first pair of opposite edges for this purpose from a spring 10 and a groove 11 consist, as well as from locking parts 12 - 13 that prevent the sliding apart of the spring and the groove in the coupled state; wherein at the first pair of opposite edges, the groove passes through a lower lip 14 and an upper lip 15 is limited, of which the lower lip 14 laterally to above the distal end 16 the upper lip extends; wherein the coupling parts are configured on the second edge pair so that two such floor panels at these edges by means of a downward movement 17 one floor panel can be coupled to each other in relation to the other, more specifically such that a plurality of such floor panels can be coupled to each other by means of the so-called "fold-down"technique; wherein the first locking system of the second pair of edges at least from an upwardly directed lower hook-shaped part 18 located on one of the aforementioned two edges, in this case the edge 5 , located and having a distal end, and a downwardly directed upper hook-shaped part 19 that is on the opposite edge 4 is formed, wherein the lower hook-shaped part 18 from a lip 20 with an upwardly directed locking element 21 exists while the upper hook-shaped part 19 from a lip 22 with a downwardly directed locking element 23 consists; wherein the second locking system of the second pair of edges at least by a locking part 24 which is located at the distal end of the lower hook-shaped part, as well as in the coupled state of two such floor panels cooperating therewith locking part 25 on the edge 4 that the upper hook-shaped part 19 comprises, is formed; and wherein the distal end 26 of the upper hook-shaped part and the opposite side in the coupled state 27 are free of mutually vertically locking parts. The floor panel 1 has the feature that the coupling parts are configured at the first pair of edges so that during the rotation of two such floor panels during the rotational movement of an elastic force must be overcome, which force initially increases during the interlocking rotation, and then decrease again; that the floor panels are coupled without play to the first edge pair in the finally coupled state of two such floor panels in the horizontal direction or, if such play exists, this is less than 0.2 mm; in that the abovementioned locking parts of the first locking system are formed on the first edge pair by at least one locking part on the underside of the spring and a locking part on the abovementioned lower lip, which by means of contact surfaces 28 - 29 who can cooperate with each other, bring about the lock in question; and that the coupling parts on the first edge pair in the coupled state have one or both of the following features:
- In the direction of the distal end of the spring is at the same height H as the aforementioned contact surfaces 28 - 29 a free space 30 between the spring and the opposite floor panel,
- The interaction of the aforementioned contact surfaces defines a tangent T1, which forms an angle of at least 40 degrees with respect to the horizontal, this in the direction as shown in the figures, in other words, viewed from bottom to top obliquely outwards.
It should be noted that the groove 11 As the entire space is to be seen, extending between the distal end of the upper lip 16 and the distal end of the lower lip 14 located. The term "spring" hereinbefore referred to is thus also to be understood as meaning the entire cooperating part. In other words, this means that the locking part 12 as part of the spring 10 to understand. The space shown 30 located at the aforementioned height H distal in front of the locking part 12 is then by definition an example of "a free space 30 which is present at the height H between the spring and the opposite floor panel ".
3 schematically shows that the aforementioned elastic force is supplied by the coupling parts 6 - 7 are configured so that the locking parts 12 and 13 can happen at spring and groove during the rotational movement exclusively by exerting a force along each other. Here, it is clear from this figure that in the illustrated example, the elastic force at least, and in this case substantially, the result of an elastic deflection in the lower lip 14 is.
It is clear that in the further movement from the in 3 shown position to the position of 4 the lower lip 14 springs back, whereby the elastic force decreases again. In the in 4 shown final state is the lower lip 14 again in a non-elastically bent state, but it is clear that according to a variant in the end position, an elastic deflection of the lower lip 14 could remain, which is then usually lower than in the state of 3 ,
It is also clear that during the rotation of 3 the floor panels preferably sit close to each other in the vicinity of their upper edge.
Due to the elastic force, which manifests itself at least during part of the aforementioned rotational movement, at least during this part a certain clamping force between the coupling parts 6 - 7 generated. This has the consequence that when the coupling parts 6 - 7 should have the tendency to shift in relation to each other in the longitudinal direction of the respective edges, a frictional force must be overcome. This effect has the consequence that the risk on such Longitudinal displacement, which may occur due to the fact that the locking parts 24 and 25 is minimized during the fold-down movement along each other.
In the 5 and 6 is a schematic variant of the coupling parts 8th and 9 which are configured so that, combined with an execution of the edges 2 - 3 according to 2 , a floor panel 1 which satisfies the second aspect of the invention. In this case, namely, a floor panel is provided to form a floor covering, this floor panel 1 rectangular and oblong and thus a first pair of opposite edges 2 - 3 comprising the long edges of the floor panel, and a second pair of opposing edges 4 - 5 comprising the short edges of the floor panel; where both pairs of opposite edges 2 - 3 and 4 - 5 coupling parts 6 - 7 and 8th - 9 include that allow several such floor panels 1 can be coupled together; these coupling parts 6 - 7 and 8th - 9 at both edge pairs 2 - 3 and 4 - 5 form a first locking system, which in a coupled state of two such floor panels, a lock in the plane of the floor panels and perpendicular to the respective edges accomplished, that is, horizontal, and form a second locking system, the transverse in a coupled state of two such floor panels accomplished to the level of the floor panels, so vertical; these coupling parts 6 - 7 are realized on the first pair of opposite edges substantially in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposite edges 2 - 3 are configured so that two such floor panels 1 can be coupled together at these edges by means of a rotary motion and these coupling parts 6 - 7 on the first pair of opposite edges for this purpose from a spring 10 and a groove 11 consist, as well as from locking parts 12 - 13 that prevent the sliding apart of the spring and the groove in the coupled state; wherein at the first pair of opposite edges, the groove passes through a lower lip 14 and an upper lip 15 is limited, of which the lower lip 14 laterally beyond the distal end 16 the upper lip extends; wherein the coupling parts are configured on the second edge pair so that two such floor panels at these edges by means of a downward movement 17 one floor panel can be coupled to each other in relation to the other, more specifically such that a plurality of such floor panels can be coupled to each other by means of the so-called "fold-down"technique; wherein the first locking system of the second pair of edges at least from an upwardly directed lower hook-shaped part 18 that is on one of the aforementioned two edges 5 and having a distal end and a downwardly directed upper hook-shaped part 19 that is on the opposite edge 4 is formed, wherein the lower hook-shaped part 18 from a lip 20 with an upwardly directed locking element 21 exists while the upper hook-shaped part 19 from a lip 22 with a downwardly directed locking element 23 consists; wherein the second locking system of the second pair of edges at least by a locking part 24 which is located at the distal end of the lower hook-shaped part, as well as in the coupled state of two such floor panels cooperating therewith locking part 25 formed at the edge comprising the upper hook-shaped part; and wherein the distal end 26 of the upper hook-shaped part and the opposite side in the coupled state 27 are free of mutually vertically locking parts; with the particularity that the coupling parts are configured at the first edge pair so that the floor panels are coupled at this first pair of edges in the finally coupled state of two such floor panels in the horizontal direction with a clamping force F, the floor panels at their upper edges substantially permanent presses each other, more specifically a so-called "bias", which clamping force F is built up during screwing.
As in the 5 and 6 shown, the aforementioned locking parts of the first locking system on the first edge pair of at least one locking part 12 at the bottom of the spring 10 and a locking part 13 on the aforementioned lower lip 14 are formed by means of contact surfaces 28 - 29 who can interact with each other, bring about the lock in question.
The clamping force is at least the result of a configuration that ensures that the lower lip 14 in the finally coupled state is bent out elastically, as by means 6 clarified.
It is clear that the coupling parts 6 - 7 can be configured so that the clamping force increases permanently into the coupled state. According to another possibility, the clamping force can also go over a peak during the screwing in, in order to finally leave a remaining tension. It is clear that the clamping force gives the same advantage as in an embodiment according to the first aspect.
6 shows that the coupling parts on the first edge pair in the coupled state have the feature that in the direction of distal end of the spring at the same height H as the aforementioned contact surfaces a free space 30 is present between the spring, including the locking part, and the opposite floor panel, and that the cooperation of the aforesaid contact surfaces defines a tangent T1 which forms an angle of at least 40 degrees with respect to the horizontal. These features promote and / or optimize the preload effect.
In the 7 and 8th is a schematic variant of the coupling parts 8th and 9 which are configured so that, combined with an execution of the edges 2 - 3 according to 2 , a floor panel 1 which satisfies the third aspect of the invention. Here, a floor panel is then provided to form a floor covering, said floor panel 1 rectangular and oblong and thus a first pair of opposite edges 2 - 3 comprising the long edges of the floor panel, and a second pair of opposing edges 4 - 5 comprising the short edges of the floor panel; where both pairs of opposite edges 2 - 3 and 4 - 5 coupling parts 6 - 7 and 8th - 9 include that allow several such floor panels 1 can be coupled together; these coupling parts 6 - 7 and 8th - 9 at both edge pairs 2 - 3 and 4 - 5 form a first locking system, which in a coupled state of two such floor panels a lock in the plane of the floor panels and perpendicular to the respective edges accomplished, and form a second locking system which accomplishes a locking transversely to the plane of the floor panels in a coupled state of two such floor panels ; these coupling parts 6 - 7 are realized on the first pair of opposite edges substantially in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposite edges 2 - 3 are configured so that two such floor panels 1 can be coupled together at these edges by means of a rotary motion and these coupling parts 6 - 7 on the first pair of opposite edges for this purpose from a spring 10 and a groove 11 consist, as well as from locking parts 12 - 13 that prevent the sliding apart of the spring and the groove in the coupled state; wherein at the first pair of opposite edges, the groove passes through a lower lip 14 and an upper lip 15 is limited, of which the lower lip 14 laterally beyond the distal end 16 the upper lip extends; wherein the coupling parts on the second edge pair are configured such that two such floor panels can be coupled to one another by downward movement of one floor panel relative to the other, more particularly such that a plurality of such floor panels are coupled together by the so-called "fold-down" technique can be; wherein the first locking system of the second pair of edges at least from an upwardly directed lower hook-shaped part 18 that is on one of the aforementioned two edges 5 and having a distal end and a downwardly directed upper hook-shaped part or element 19 that is on the opposite edge 4 is formed, wherein the lower hook-shaped part 18 from a lip 20 with an upwardly directed locking element 21 exists while the upper hook-shaped part 19 from a lip 22 with a downwardly directed locking element 23 consists; wherein the second locking system of the second pair of edges at least by a locking part 24 which is located at the distal end of the lower hook-shaped part, as well as in the coupled state of two such floor panels cooperating therewith locking part 25 formed at the edge comprising the upper hook-shaped part; the distal end 26 of the upper hook-shaped part and the opposite side in the coupled state 27 are free of mutually vertically locking parts; with the peculiarity that the coupling parts are configured at the first pair of edges so that they allow a tension-free interlocking to the final coupled state, more specifically, without a so-called bias is built, or without a temporary elastic force must be overcome.
By choosing from a configuration of coupling parts 6 - 7 Use is made, the turn into one another without tension, created on the short edges of a self-seeking effect, so that it can be expected in this way that the short edges get into each other in the right way.
In this case, it is preferred that the floor panels are coupled without play in the horizontal direction at the first edge pair in the finally coupled state of two such floor panels or, if such play nevertheless exists, this is less than 0.2 mm. This applies here to the condition at the upper edges, where the floor panels connect against each other. In the case of chamfered floor panels, of course, this is where the lower edges of the chamfers come together.
Also in the execution of 7 and 8th The above-mentioned locking parts of the first locking system are formed on the first edge pair at least of a locking part on the underside of the spring and a locking part on the aforementioned lower lip, which bring about locking surfaces by means of contact surfaces which can cooperate with each other.
Also in this example are the floor panels 1 characterized in that the coupling parts on the first edge pair in the coupled state have the feature that in the direction of the distal end of the spring at the same height H as the aforementioned contact surfaces a free space 30 is present between the spring, including the locking part, and the opposite floor panel, and that the cooperation of the aforesaid contact surfaces defines a tangent T1 which forms an angle of at least 40 degrees with respect to the horizontal.
It is noted that in the execution of 2 the locking elements of the hook-shaped parts have locking surfaces which provide the horizontal locking and which have a tangent T2 which is perpendicular to the plane of the floor panels. Alternatively, these locking surfaces may also be configured so that the tangent is inclined upwardly inwardly or outwardly, for example within an angular range, such as B in FIG 2 indicated. If the tangent is directed outwards, the angle A is preferably at most 30 degrees.
2 also illustrates that the locking part of the second locking system, which is located at the distal end of the lower hook-shaped part, and the corresponding locking part on the other edge form a solid part of the coupling parts or the floor panels, or are solidly supported directly to the rear, and thus there are no grooves or the like behind that aim to produce moving parts over much of the length of the edge in question.
According to different variants of the first, second and third aspects, the invention also relates to floor panels which are characterized in that, instead of the fact that the distal end of the upper hook-shaped part and the coupled in the state of two such floor panels this opposite side free of vertically locking parts are, but such locking parts 31 - 32 available. This alternative is in dotted line in 2 shown. In other words, this means that the invention also relates to three different aspects, wherein all features of the first, second and third aspects are used, with the exception that now probably locking parts 31 and 32 are present at the edges in question.
It is preferred that the locking surfaces formed thereby, that is, the locking parts 31 and 32 , are in the coupled state completely above a horizontal level N, which is determined by the highest point of the upward locking part of the lower hook-shaped part.
It should be noted that in general, contact surfaces and locking surfaces need not be flat, but may be curved, that is, consist of curved surfaces.
The 3 to 8th illustrate also the feature that the aforementioned locking parts of the first pair of edges with locking contact surfaces 28 - 29 are provided, which in the coupled state at least partially in the part of the lower lip 14 beyond the distal end 16 the upper lip 15 is located.
2 also illustrates the feature that the coupling parts are realized on the second pair of edges in one piece from the material of the floor panels, more specifically in the form of milled profile parts.
The invention is intended primarily for plastic floors as described in the claims and the introduction, but can also be applied to other floor panels.
It is noted that the locking parts 24 - 25 whatever shape they can have as long as they provide vertical locking. The same applies to the locking parts 31 - 32 ,
It is further noted that behind the distal end of the lower lip 14 there is preferably a free space so that the distal side of the distal end is free.
According to an invention not included in the claims, a fold-down system is provided, with the feature that the coupling parts on the short sides provide a vertical locking, which is such that the locking in a non-damaging manner by means of a de-folding Movement can be pulled apart vertically again. Based on this fact, the shape of the coupling parts can be determined by tests. It is clear that this can be realized in combination with the three independent aspects of the invention.
The present invention is by no means limited to the embodiments described as an example and shown in the figures, but such floor panels, and more particularly their coupling parts, can be realized in various shapes and dimensions without departing from the scope of the invention.
Floor panel for forming a floor covering, this floor panel ( 1 ) is rectangular and oblong and thus a first pair of opposite edges ( 2 - 3 ), which form the long edges of the floor panel, and a second pair of opposing edges (FIG. 4 - 5 ) forming the short edges of the floor panel; where both pairs of opposite edges ( 2 - 3 . 4 - 5 ) Coupling parts ( 6 - 7 . 8th - 9 ), which allow several such floor panels ( 1 ) can be coupled together; these coupling parts ( 6 - 7 . 8th - 9 ) at both edge pairs ( 2 - 3 . 4 - 5 ) form a first locking system which, in a coupled state of two such floor panels, provides locking in the plane of the floor panels and perpendicular to the respective edges, and a second locking system which in a coupled state of two such floor panels interlocks transversely to the floor panel level accomplished; these coupling parts ( 6 - 7 ) are realized on the first pair of opposite edges substantially in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposing edges ( 2 - 3 ) are configured so that two such floor panels ( 1 ) can be coupled to one another at these edges by means of a rotational movement and these coupling parts ( 6 - 7 ) on the first pair of opposite edges thereof from a spring ( 10 ) and a groove ( 11 ), as well as from locking parts ( 12 - 13 ), which prevent the sliding apart of the spring and the groove in the coupled state; wherein at the first pair of opposite edges, the groove is defined by a lower lip (Fig. 14 ) and an upper lip ( 15 ), of which the lower lip ( 14 ) laterally beyond the distal end ( 16 ) extends beyond the upper lip; wherein the coupling parts on the second edge pair are configured so that two such floor panels at these edges by means of a downward movement ( 17 ) of one floor panel can be coupled together with respect to the other, more specifically such that a plurality of such floor panels can be coupled to one another by means of the so-called "fold-down"technique; wherein the first locking system of the second pair of edges at least from an upwardly directed lower hook-shaped part ( 18 ) located on one of the aforementioned two edges ( 5 ) and having a distal end, and a downwardly directed upper hook-shaped part ( 19 ) located on the opposite edge ( 4 ) is formed, wherein the lower hook-shaped part ( 18 ) from a lip ( 20 ) with an upwardly directed locking element ( 21 ), while the upper hook-shaped part ( 19 ) from a lip ( 22 ) with a downwardly directed locking element ( 23 ) consists; wherein the second locking system of the second pair of edges at least by a locking part ( 24 ), which is located at the distal end of the lower hook-shaped part, as well as in the coupled state of two such floor panels cooperating therewith locking part ( 25 ) is formed at the edge comprising the upper hook-shaped part; the distal end ( 26 ) of the upper hook-shaped part and in the coupled state opposite this side ( 27 ) are free of mutually vertically locking parts; characterized in that the coupling parts are configured at the first edge pair so that during the rotation of two such floor panels during the rotational movement an elastic force must be overcome, which force initially increases during the interlocking rotation, and then decrease again; that the floor panels are coupled without play to the first edge pair in the finally coupled state of two such floor panels in the horizontal direction or, if such play exists, this is less than 0.2 mm; the aforementioned locking parts of the first locking system are formed on the first edge pair at least of a locking part on the underside of the spring and a locking part on the abovementioned lower lip, which are secured by means of contact surfaces ( 28 - 29 ), which can interact with each other, bring about the locking in question; and that the coupling parts on the first edge pair in the coupled state have one or both of the following features: in the direction of the distal end of the spring, at the same height (H) as the abovementioned contact surfaces ( 28 - 29 ) a free space ( 30 ) between the spring and the opposing floor panel, - the interaction of the aforesaid contact surfaces defines a tangent (T1) which forms an angle of at least 40 degrees with respect to the horizontal.
Floor panel according to claim 1, characterized in that the elastic force is brought about by the fact that the coupling parts are configured so that the locking parts on spring and groove during the rotational movement can pass only by applying a force along each other.
Floor panel according to claim 1 or 2, characterized in that the elastic force substantially the result of elastic bending in the lower lip ( 14 ).
Floor panel according to claim 1 or 2, characterized in that the elastic force is substantially the result of elastic Deformation in the material of the locking parts ( 12 - 13 ) is itself.
Floor panel for forming a floor covering, this floor panel ( 1 ) is rectangular and oblong and thus a first pair of opposite edges ( 2 - 3 ), which form the long edges of the floor panel, and a second pair of opposing edges (FIG. 4 - 5 ) forming the short edges of the floor panel; where both pairs of opposite edges ( 2 - 3 . 4 - 5 ) Coupling parts ( 6 - 7 . 8th - 9 ), which allow several such floor panels ( 1 ) can be coupled together; these coupling parts ( 6 - 7 . 8th - 9 ) at both edge pairs ( 2 - 3 . 4 - 5 ) form a first locking system which, in a coupled state of two such floor panels, provides locking in the plane of the floor panels and perpendicular to the respective edges, and a second locking system which in a coupled state of two such floor panels interlocks transversely to the floor panel level accomplished; these coupling parts ( 6 - 7 ) are realized on the first pair of opposite edges substantially in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposing edges ( 2 - 3 ) are configured so that two such floor panels ( 1 ) can be coupled to one another at these edges by means of a rotational movement and these coupling parts ( 6 - 7 ) on the first pair of opposite edges thereof from a spring ( 10 ) and a groove ( 11 ), as well as from locking parts ( 12 - 13 ), which prevent the sliding apart of the spring and the groove in the coupled state; wherein at the first pair of opposite edges, the groove is defined by a lower lip (Fig. 14 ) and an upper lip ( 15 ), of which the lower lip ( 14 ) laterally beyond the distal end ( 16 ) extends beyond the upper lip; wherein the coupling parts on the second edge pair are configured so that two such floor panels at these edges by means of a downward movement ( 17 ) of one floor panel can be coupled together with respect to the other, more specifically such that a plurality of such floor panels can be coupled to one another by means of the so-called "fold-down"technique; wherein the first locking system of the second pair of edges at least from an upwardly directed lower hook-shaped part ( 18 ) located on one of the aforementioned two edges ( 5 ) and having a distal end, and a downwardly directed upper hook-shaped part ( 19 ) located on the opposite edge ( 4 ) is formed, wherein the lower hook-shaped part ( 18 ) from a lip ( 20 ) with an upwardly directed locking element ( 21 ), while the upper hook-shaped part ( 19 ) from a lip ( 22 ) with a downwardly directed locking element ( 23 ) consists; wherein the second locking system of the second pair of edges at least by a locking part ( 24 ), which is located at the distal end of the lower hook-shaped part, as well as in the coupled state of two such floor panels cooperating therewith locking part ( 25 ) is formed at the edge comprising the upper hook-shaped part; the distal end ( 26 ) of the upper hook-shaped part and in the coupled state opposite this side ( 27 ) are free of mutually vertically locking parts; characterized in that the coupling parts are configured at the first edge pair so that the floor panels are coupled in this coupled pair of such floor panels in the finally coupled state of two such floor panels in the horizontal direction with a clamping force which presses the floor panels at their upper edges substantially permanently to each other , More specifically, a so-called "bias", which clamping force is built up during screwing.
Floor panel according to claim 5, characterized in that the aforementioned locking parts of the first locking system on the first edge pair of at least one locking part ( 12 ) on the underside of the spring and a locking part ( 13 ) are formed on the aforementioned lower lip, which by means of contact surfaces ( 28 - 29 ), which can interact with each other, bring about the aforementioned locking.
Floor panel according to claim 5 or 6, characterized in that the clamping force is at least the result of a configuration which ensures that the lower lip ( 14 ) in the finally coupled state is bent out elastically.
Floor panel according to claim 5, 6 or 7, characterized in that the clamping force is at least the result of a configuration which ensures that the respective locking parts ( 12 - 13 ) are elastically pressed in the finally coupled state.
Floor panel according to one of claims 5 to 8, characterized in that the coupling parts on the first edge pair in the coupled state have the feature that in the direction of the distal end of the spring at the same height (H) as the aforementioned contact surfaces, a free space ( 30 ) is present between the spring and the opposite floor panel and / or that the interaction of the aforementioned contact surfaces defines a tangent (T1) which forms an angle of at least 40 degrees with respect to the horizontal.
Floor panel for forming a floor covering, this floor panel ( 1 ) is rectangular and oblong and thus a first pair of opposite edges ( 2 - 3 ), which form the long edges of the floor panel, and a second pair of opposing edges (FIG. 4 - 5 ) forming the short edges of the floor panel; where both pairs of opposite edges ( 2 - 3 . 4 - 5 ) Coupling parts ( 6 - 7 . 8th - 9 ), which allow several such floor panels ( 1 ) can be coupled together; these coupling parts ( 6 - 7 . 8th - 9 ) at both edge pairs ( 2 - 3 . 4 - 5 ) form a first locking system which, in a coupled state of two such floor panels, provides locking in the plane of the floor panels and perpendicular to the respective edges, and a second locking system which in a coupled state of two such floor panels interlocks transversely to the floor panel level accomplished; these coupling parts ( 6 - 7 ) are realized on the first pair of opposite edges substantially in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposing edges ( 2 - 3 ) are configured so that two such floor panels ( 1 ) can be coupled to one another at these edges by means of a rotational movement and these coupling parts ( 6 - 7 ) on the first pair of opposite edges thereof from a spring ( 10 ) and a groove ( 11 ), as well as from locking parts ( 12 - 13 ), which prevent the sliding apart of the spring and the groove in the coupled state; wherein at the first pair of opposite edges, the groove is defined by a lower lip (Fig. 14 ) and an upper lip ( 15 ), of which the lower lip ( 14 ) laterally beyond the distal end ( 16 ) extends beyond the upper lip; wherein the coupling parts on the second edge pair are configured so that two such floor panels at these edges by means of a downward movement ( 17 ) of one floor panel can be coupled together with respect to the other, more specifically such that a plurality of such floor panels can be coupled to one another by means of the so-called "fold-down"technique; wherein the first locking system of the second pair of edges at least from an upwardly directed lower hook-shaped part ( 18 ) located on one of the aforementioned two edges ( 5 ) and having a distal end, and a downwardly directed upper hook-shaped part ( 19 ) located on the opposite edge ( 4 ) is formed, wherein the lower hook-shaped part ( 18 ) from a lip ( 20 ) with an upwardly directed locking element ( 21 ), while the upper hook-shaped part ( 19 ) from a lip ( 22 ) with a downwardly directed locking element ( 23 ) consists; wherein the second locking system of the second pair of edges at least by a locking part ( 24 ), which is located at the distal end of the lower hook-shaped part, as well as in the coupled state of two such floor panels cooperating therewith locking part ( 25 ) is formed at the edge comprising the upper hook-shaped part; the distal end ( 26 ) of the upper hook-shaped part and in the coupled state opposite this side ( 27 ) are free of mutually vertically locking parts; characterized in that the coupling parts at the first pair of edges are configured to allow a tension-free interlocking up to the finally coupled state, more specifically without a so-called bias being built up or without a temporary elastic force (or substantial elastic force) must be overcome.
Floor panel according to claim 10, characterized in that the floor panels are coupled to the first pair of edges in the finally coupled state of two such floor panels in the horizontal direction without play, or if such game but this is less than 0.2 mm.
Floor panel according to claim 10 or 11, characterized in that the aforementioned locking parts of the first locking system are formed on the first edge pair at least of a locking part on the underside of the spring and a locking part on the aforementioned lower lip, which by means of contact surfaces which can cooperate with each other, bring the lock in question.
Floor panel according to claim 12, characterized in that the coupling parts on the first edge pair in the coupled state have the feature that in the direction of the distal end of the spring at the same height as the aforementioned contact surfaces, a free space between the spring and the opposite floor panel is present , and / or that the interaction of the aforementioned contact surfaces defines a tangent which forms an angle of at least 40 degrees with respect to the horizontal.
Floor panel according to one of the preceding claims, characterized in that the locking elements of the hook-shaped parts have locking surfaces which provide the horizontal locking and determine a tangent (T2) which is either inwardly directed and thus manifest as undercut, or define a tangent which is perpendicular to the plane of the floor panels, or define a tangent which faces outwards, but in the the latter case with an angle (A) with respect to the vertical of a maximum of 30 degrees.
Floor panel according to one of the preceding claims, characterized in that the locking part of the second locking system, which is located at the distal end of the lower hook-shaped part, and / or the corresponding locking part on the other edge are solid part of the coupling parts or the floor panels, or at least massively supported directly to the rear over most of the length of the edge in question.
Floor panel according to one of the preceding claims, characterized in that instead of the fact that the distal end of the upper hook-shaped part and in the coupled state of two such floor panels this opposite side are free of vertically locking parts, but now such locking parts ( 31 - 32 ), but that preferably the locking surfaces formed thereby are in the coupled state completely above a horizontal level (N) determined by the highest point of the upwardly directed locking part of the lower hook-shaped part.
Floor panel according to one of the preceding claims, characterized in that this floor panel ( 1 ) is realized substantially on the basis of synthetic material and preferably as a sheet-shaped substrate.
Floor panel according to claim 17, characterized in that it is a floor panel of the flexible type, more specifically of the so-called "Resilient Floor" type.
Floor panel according to claim 17 or 18, characterized in that the floor panel ( 1 ) is constructed essentially of a thermoplastic material, preferably of a soft thermoplastic material, or that at least one or more base layers of the floor panel consist of such a material.
Floor panel according to one of claims 17 to 19, characterized in that the floor panel ( 1 ) based substantially on vinyl, such as polyvinyl chloride, more particularly based on plasticized polyvinyl chloride, or in any event comprising at least one or more base layers based on polyvinyl chloride, especially plasticized polyvinyl chloride, or alternatively based on of polyurethane or polypropylene or a comparable plastic.
Floor panel according to one of claims 17 to 20, characterized in that the floor panel ( 1 ) is a vinyl panel, more specifically a so-called vinyl tile, and more particularly a floor panel of the so-called LVT (Luxury Vinyl Tile) or VCT (Vinyl Composite Tile) type.
Floor panel according to one of claims 17 to 21, characterized in that the actual floor panel, and thus more particularly the substrate thereof, contains plasticizer.
Floor panel according to one of claims 17 to 22, characterized in that the actual floor panel, and thus more particularly the substrate, is provided with fillers, such as chalk or lime, or alternatively it contains wood particles (fibers and / or shavings) and more particularly WPC is executed.
Floor panel according to one of claims 17 to 23, characterized in that it is provided with at least one reinforcing layer ( 19 ), preferably made of glass fiber or the like.
Floor panel according to one of claims 17 to 24, characterized in that the floor panel has a thickness of less than 8 mm and more preferably less than 5 mm.
Floor panel according to one of claims 1 to 16, characterized in that it consists essentially of a different material instead of the fact that it consists essentially of synthetic material.
Floor panel according to claim 26, characterized in that it consists essentially of a laminate panel with a substrate made of MDF or HDF or a so-called Engineered Wood floor panel.
Floor panel according to one of claims 26 and 27, characterized in that it has a thickness of 5 to 10 mm.
Floor panel according to one of the preceding claims, characterized in that the aforementioned locking parts of the first pair of edges with locking contact surfaces ( 28 . 29 ), which in the coupled state at least partially in the part of the lower lip ( 14 ), which are beyond the distal end ( 16 ) of the upper lip ( 15 ) is located.
Floor panel according to one of the preceding claims, characterized in that on the first pair of opposite edges, the underside of the upper lip is provided with a contact surface for the top of the spring and that this contact surface is horizontal or one Alternatively, according to somewhat obliquely at an angle with the plane of the floor panel, which angle is less than 10 degrees.
Floor panel according to one of the preceding claims, characterized in that the coupling parts are realized on the second pair of edges in one piece from the material of the floor panels, preferably in the form of milled profile parts.
DE202016008395.4U 2015-01-15 2016-01-15 Floor panel for the formation of a floor covering Active DE202016008395U1 (en)
US201562103960P true 2015-01-15 2015-01-15
US62/103,960 2015-01-15
DE202016008395U1 true DE202016008395U1 (en) 2017-10-23
ID=55398340
DE202016008395.4U Active DE202016008395U1 (en) 2015-01-15 2016-01-15 Floor panel for the formation of a floor covering
US (4) US10428535B2 (en)
EP (1) EP3245351B1 (en)
DE (1) DE202016008395U1 (en)
WO (1) WO2016113706A1 (en)
NL2018970B1 (en) * 2017-05-23 2018-12-04 Innovations 4 Flooring Holding Nv Multi-purpose tile system
NL2020972B1 (en) * 2018-05-23 2019-12-02 Innovations4Flooring Holding N V Multi-purpose tile system, tile covering, and tile
2016-01-15 US US15/543,880 patent/US10428535B2/en active Active
2016-01-15 WO PCT/IB2016/050197 patent/WO2016113706A1/en active Application Filing
2016-01-15 DE DE202016008395.4U patent/DE202016008395U1/en active Active
2016-01-15 EP EP16705293.5A patent/EP3245351B1/en active Active
2019-09-17 US US16/573,282 patent/US20200011068A1/en active Pending
2019-09-17 US US16/573,287 patent/US20200011069A1/en active Pending
2019-09-17 US US16/573,298 patent/US20200011070A1/en active Pending
US10428535B2 (en) 2019-10-01
US20200011069A1 (en) 2020-01-09
WO2016113706A1 (en) 2016-07-21
US20200011068A1 (en) 2020-01-09
EP3245351B1 (en) 2019-12-04
US20200011070A1 (en) 2020-01-09
US20180010342A1 (en) 2018-01-11
EP3245351A1 (en) 2017-11-22
ES2220244T5 (en) 2010-02-18 Flat cover that consists in hard floor panels.
EP2843155B1 (en) 2017-04-12 Floor covering and floor element
US9695601B2 (en) 2017-07-04 Floor covering with interlocking design
US8720150B2 (en) 2014-05-13 Panel
ES2255642T3 (en) 2006-07-01 Panel, especially floor panel.
KR20170005063A (en) 2017-01-11 Building panel with a mechanical locking system
2017-12-21 R207 Utility model specification
2019-01-29 R150 Term of protection extended to 6 years