Source: http://www.patentgenius.com/patent/7573167.html
Timestamp: 2018-03-21 12:57:25
Document Index: 311573871

Matched Legal Cases: ['art.\n1', 'art.\n2', 'art.\n4', 'art.\n10', 'Application No. 2006', 'art 47', 'art 47', 'art 47', 'art 47', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art50', 'art 50', 'art 50', 'art 50', 'art 50', 'art50', 'art 50', 'art 50', 'art 50', 'art 47', 'art 70', 'art 47', 'art 47', 'art 91', 'art 92', 'art 50', 'art 50', 'art 50', 'art 47', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 70', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 50', 'art 47', 'art 47', 'art 47', 'art 47', 'art 47', 'art 47', 'art 47', 'art 47']

Geared motor - Patent # 7573167 - PatentGenius
7573167 Geared motor
Application: 11/834,265
Inventors: Miyamoto; Katsuki (Nagano, JP)
Yoshikawa; Shinichi (Nagano, JP)
Ishimizu; Akio (Nagano, JP)
U.S. Class: 310/99; 310/75R
Field Of Search: 310/68B; 310/68R; 310/75R; 310/98; 310/99
International Class: H02K 49/00
Foreign Patent Documents: 2-124348
Abstract: A geared motor may include a connector, a motor, a deceleration mechanism, an output shaft and a circuit board. The output shaft may include a rotation transmitted part driven by the deceleration mechanism, an external connection part which is disposed apart from the rotation transmitted to be connected with an external member, and a small diameter part formed between the rotation transmitted part and the external connection part. A part of the circuit board is disposed in a space between the rotation transmitted part and the external connection part, and an insertion opening of the connector is opened in a direction that the rotation transmitted part is disposed with respect to the external connection part.
1. A geared motor comprising: a connector which is formed with an insertion opening into which an external connector is inserted; a motor which is rotated by electric powersupplied from outside through the connector; a deceleration mechanism for decelerating rotation of the motor; an output shaft for rotating an external member to which rotation of the deceleration mechanism is transmitted; and a circuit board forelectrically connecting the connector with the motor; wherein the output shaft comprises; a rotation transmitted part to which the rotation of the deceleration mechanism is transmitted; an external connection part which is disposed apart from therotation transmitted part in an axial direction of the output shaft and which is to be connected with the external member; and a small diameter part which connects the rotation transmitted part with the external connection part and which is formed tohave a smaller diameter than the rotation transmitted part and the external connection part; and wherein a part of the circuit board is disposed in a space which is provided by forming the small diameter part between the rotation transmitted part andthe external connection part; and wherein the insertion opening is opened in a direction that the rotation transmitted part is disposed with respect to the external connection part.
2. The geared motor according to claim 1, wherein the external connection part is provided with a recessed part which is to be engaged and connected with a protruded part of the external member.
3. The geared motor according to claim 1, further comprising a rotational position sensor which includes a shaft mounted part mounted on the output shaft and a circuit board mounted part mounted on the circuit board for detecting a rotationalposition of the output shaft to the circuit board on a basis of a position of the shaft mounted part to the circuit board mounted part, wherein the rotational position sensor is disposed in the space between the rotation transmitted part and the externalconnection part.
4. The geared motor according to claim 3, wherein the shaft mounted part is a brush which is urged on the circuit board mounted part side and is abutted with the circuit board mounted part to electrically connect with the circuit board mountedpart, wherein the deceleration mechanism includes a fixed gear part which is fixed to the circuit board, and the fixed gear part is provided with a bending preventing part for restraining the circuit board to be bent in a direction that the circuit boardis disposed with respect to the brush, and the bending preventing part is disposed with respect to the circuit board on a side where the circuit board is disposed with respect to the brush in a state that the bending preventing part contacts with thecircuit board or the bending preventing part is contacted with the circuit board when the circuit board is bended to prevent further bending of the circuit board.
5. The geared motor according to claim 1, further comprising a rotational position sensor which includes a shaft mounted part mounted on the output shaft and a circuit board mounted part mounted on the circuit board for detecting a rotationalposition of the output shaft to the circuit board on a basis of a position of the shaft mounted part to the circuit board mounted part, wherein the connector is provided with terminals in the insertion opening, and the circuit board electrically connectsthe terminals with the rotational position sensor, and a face of the circuit board to which the terminals are electrically connected and a face of the circuit board to which the circuit board mounted part is electrically connected are the same face ofthe circuit board.
6. The geared motor according to claim 5, wherein the shaft mounted part is a brush which is urged on the circuit board mounted part side and is abutted with the circuit board mounted part to electrically connect with the circuit board mountedpart, and wherein the deceleration mechanism includes a fixed gear part which is fixed to the circuit board, and the fixed gear part is provided with a bending preventing part for restraining the circuit board to be bent in a direction that the circuitboard is disposed with respect to the brush, and the bending preventing part is disposed with respect to the circuit board on a side where the circuit board is disposed with respect to the brush in a state that the bending preventing part contacts withthe circuit board or the bending preventing part is contacted with the circuit board when the circuit board is bended to prevent further bending of the circuit board.
7. The geared motor according to claim 1, further comprising a case which surrounds the output shaft, the motor, the deceleration mechanism and the circuit board, wherein the rotation transmitted part includes a first member and the externalconnection part includes a second member, and the first member and the second member are assembled to each other in a state that the first member and the second member are movable in the axial direction to each other, and the case is capable ofcontacting with a part of the second member from a direction that the second member is disposed with respect to the first member.
8. The geared motor according to claim 1, wherein the deceleration mechanism includes a planet gear mechanism, and a sun gear of the planet gear mechanism and the output shaft are disposed in a coaxial manner.
9. A geared motor comprising: a connector which is formed with an insertion opening into which an external connector is inserted; a motor which is rotated by electric power supplied from outside through the connector; a deceleration mechanismfor decelerating rotation of the motor; an output shaft for rotating an external member to which rotation of the deceleration mechanism is transmitted; and a circuit board for electrically connecting the connector with the motor; wherein the outputshaft comprises; a rotation transmitted part to which the rotation of the deceleration mechanism is transmitted; an external connection part which is disposed apart from the rotation transmitted part in an axial direction of the output shaft and whichis to be connected with the external member; and a small diameter part which connects the rotation transmitted part with the external connection part and which is formed to have a smaller diameter than the rotation transmitted part and the externalconnection part; and wherein the circuit board is disposed between the rotation transmitted part and the external connection part, and the connector is disposed on the rotation transmitted part side of the circuit board, and the insertion opening isopened in a direction that the rotation transmitted part is disposed to the external connection part.
10. The geared motor according to claim 9, further comprising a rotational position sensor for detecting a rotational position of the output shaft to the circuit board, wherein the circuit board is extended to a position of the small diameterpart and the rotational position sensor is structured between opposite faces of the circuit board and the output shaft.
11. The geared motor according to claim 10, wherein the deceleration mechanism includes a planet gear mechanism, and the planet gear mechanism includes planet gears and a fixed gear part with which the planet gears are engaged, and the fixedgear part includes a bending preventing part for restraining bending of the circuit board.
12. The geared motor according to claim 11, wherein the rotational position sensor includes a shaft mounted part mounted on the output shaft and a circuit board mounted part mounted on the circuit board, and the shaft mounted part and thecircuit board mounted part are disposed between opposite faces of the circuit board and the output shaft.
13. The geared motor according to claim 12, wherein the shaft mounted part is one of a brush, a magnet, a protruded part formed on the output shaft, and a light blocking plate, and the circuit board mounted part is one of a sensor pattern, aHall IC, a leaf switch, and a photo-interrupter which is disposed corresponding to the one of the brush, the magnet, the protruded part formed on the output shaft, and the light blocking plate.
14. The geared motor according to claim 12, wherein the shaft mounted part is mounted on the external connection part of the output shaft and the circuit board mounted part is mounted on a face on the external connection part side of thecircuit board.
The present invention claims priority under 35 U.S.C. .sctn. 119 to Japanese Application No. 2006-216301 filed Aug. 8, 2006, which is incorporated herein by reference.
An embodiment of the present invention may relate to a geared motor which is provided with a motor rotated by electric power and a deceleration mechanism for decelerating rotation of the motor.
As a conventional geared motor, a motor type actuator has been known which includes a female connector with an insertion opening into which an external male connector is inserted, a motor which is rotated by electric power supplied from outsidethrough the female connector, a deceleration mechanism which decelerates rotation of the motor, an output shaft which rotates an external member by transmitting rotation of the deceleration mechanism, and a printed circuit board which electricallyconnects the female connector with the motor (see, for example, Japanese Utility Model Laid-Open No. Hei 02-124348). In this motor type actuator, the output shaft is provided with an internal gear to which rotation of the deceleration mechanism istransmitted and an external connection part which is disposed apart from the internal gear in an axial direction of the output shaft to be connected with an external member. The printed circuit board is disposed to the internal gear in a direction thatthe internal gear is disposed to the external connection part, and the insertion opening of the female connector is opened in a direction that the external connection part is disposed to the internal gear.
However, in the conventional geared motor, as shown in FIG. 10(a) and FIG. 10(b), an insertion opening 220a of a female connector 220 is opened in a direction that an external connection part is disposed to an internal gear and thus, in a statethat the external connection part has been connected with an external member 320, the external member 320 becomes an obstacle and inserting/drawing of a male connector 310 into/from the female connector 220 is not performed easily.
On the contrary, it is conceivable to structure that an insertion opening of a female connector is opened in a direction that an internal gear is disposed to an external connection part and, even in a state that an external connection part hasbeen connected with an external member, inserting/drawing of a male connector into/from the female connector is easily performed. However, in this case, the female connector protrudes on an opposite side to a side where the external connection part isdisposed unless a position of a printed circuit board is changed in an axial direction of an output shaft. Therefore, the size of the entire product increases in the axial direction of the output shaft by protruded amount of the female connector.
On the other hand, even when a position of the printed circuit board in the axial direction of the output shaft is changed to an outer peripheral position of the output shaft, a size of the printed circuit board is increased since the printedcircuit board is required to avoid the output shaft. Therefore, the size of the entire product increases in a direction perpendicular to the axial direction of the output shaft.
In view of the problems described above, an embodiment of the present invention may advantageously provide a geared motor in which inserting/drawing of an external connector is capable of being easily performed even in a state when an externalmember has been connected while the size of an entire product is restrained.
Thus, according to an embodiment of the present invention, there may be provided a geared motor including a connector which is formed with an insertion opening into which an external connector is inserted, a motor which is rotated by electricpower supplied from outside through the connector, a deceleration mechanism for decelerating rotation of the motor, an output shaft to which rotation of the deceleration mechanism is transmitted to rotate an external member, and a circuit board forelectrically connecting the connector with the motor. In the geared motor, the output shaft includes a rotation transmitted part to which the rotation of the deceleration mechanism is transmitted, an external connection part which is disposed apart fromthe rotation transmitted part in an axial direction of the output shaft and which is to be connected with the external member, and a small diameter part which connects the rotation transmitted part with the external connection part and which is formed tohave a smaller diameter than the rotation transmitted part and the external connection part. A part of the circuit board is disposed in a space between the rotation transmitted part and the external connection part, and the insertion opening is openedin a direction that the rotation transmitted part is disposed to the external connection part. Specifically, the circuit board is disposed between the rotation transmitted part and the external connection part, and the connector is disposed on therotation transmitted part side of the circuit board and the insertion opening is opened in a direction that the rotation transmitted part is disposed to the external connection part.
According to the structure as described above, in the geared motor in accordance an embodiment of the present invention, the insertion opening of the connector is opened in the direction that the rotation transmitted part is disposed to theexternal connection part. Therefore, even in the state that the external connection part has been connected with an external member, inserting/drawing of the external connector into/from the connector is not disturbed by the external member and thusinserting/drawing of the external connector into/from the connector can be easily performed. Further, in the geared motor in accordance an embodiment of the present invention, the circuit board is disposed with respect to the rotation transmitted partin the direction that the external connection part is disposed to the rotation transmitted part. Therefore, the connector can be restrained from protruding in the direction that the rotation transmitted part is disposed to the external connection partin comparison with a structure that the circuit board is disposed with respect to the rotation transmitted part in a direction that the rotation transmitted part is disposed to the external connection part. Therefore, the size of the entire product canbe restrained in the axial direction of the output shaft. Further, in the geared motor in accordance an embodiment of the present invention, a part of the circuit board is disposed in a space between the rotation transmitted part and the externalconnection part. Therefore, the circuit board can be restrained to be made larger in comparison with a structure that the circuit board avoids the rotation transmitted part and the external connection part and thus the size of the entire product can berestrained in the direction perpendicular to the axial direction of the output shaft.
Further, the external connection part of the geared motor in accordance with an embodiment of the present invention may be provided with a recessed part which is to be engaged and connected with a protruded part that is formed in the externalmember.
According to the structure as described above, in the geared motor in accordance with an embodiment of the present invention, a diameter of the external connection part is required to be larger than a diameter of the protruded part of theexternal member. Therefore, the geared motor has a larger effect of restraining the size of the entire product by disposing a part of the circuit board in the space formed between the rotation transmitted part and the external connection part, and thusthe size of the entire product can be restrained in the direction perpendicular to the axial direction of the output shaft.
Further, the geared motor in accordance with an embodiment of the present invention is provided with a rotational position sensor which includes a shaft mounted part mounted on the output shaft and a circuit board mounted part mounted on thecircuit board for detecting a rotational position of the output shaft to the circuit board on the basis of a position of the shaft mounted part to the circuit board mounted part, and the rotational position sensor is disposed in the space which is formedby providing the small diameter part between the rotation transmitted part and the external connection part.
According to the structure as described above, in the geared motor in accordance with an embodiment of the present invention, the rotational position sensor is disposed in the space which is formed by providing the small diameter part between therotation transmitted part and the external connection part. Therefore, the size of the entire product can be restrained in the direction perpendicular to the axial direction of the output shaft in comparison with a structure that the rotational positionsensor is disposed on an outer side of the space which is formed by providing the small diameter part between the rotation transmitted part and the external connection part. Specifically, the circuit board is extended to a position of the small diameterpart and the rotational position sensor is structured between opposite faces of the circuit board and the output shaft and, in this case, the size of the entire product can be restrained.
Further, the geared motor in accordance with an embodiment of the present invention is provided with a rotational position sensor which includes a shaft mounted part mounted on the output shaft and a circuit board mounted part mounted on thecircuit board for detecting a rotational position of the output shaft to the circuit board on the basis of a position of the shaft mounted part to the circuit board mounted part. In the geared motor, the connector is provided with terminals in theinsertion opening and the circuit board electrically connects the terminals with the rotational position sensor and, in addition, a face of the circuit board to which the terminals are electrically connected and a face of the circuit board to which thecircuit board mounted part is electrically connected are the same face. In this case, the shaft mounted part may be one of a brush, a magnet, a protruded part formed on the output shaft, and a light blocking plate, and the circuit board mounted part isone of a sensor pattern, a Hall IC, a leaf switch, and a photo-interrupter which is disposed corresponding to the one of the brush, the magnet, the protruded part formed on the output shaft, and the light blocking plate.
According to the structure as described above, in the geared motor in accordance with an embodiment of the present invention, a single-side circuit board can be used as the circuit board and thus manufacturing cost can be reduced in comparisonwith a case that a double-side circuit board is used.
Further, in the geared motor in accordance with an embodiment of the present invention, the shaft mounted part is a brush which is urged on the circuit board mounted part side to abut with the circuit board mounted part and is electricallyconnected with the circuit board mounted part. In addition, the deceleration mechanism includes a fixed gear part which is fixed to the circuit board, and the fixed gear part is provided with a bending preventing part for restraining the circuit boardto be bent in a direction that the circuit board is disposed to the brush, and the bending preventing part is disposed with respect to the circuit board on a side where the circuit board is disposed to the brush in a state that the bending preventingpart contacts with the circuit board or the bending preventing part will be contacted with the circuit board, when the circuit board is bended, to prevent further bending of the circuit board.
According to the structure as described above, in the geared motor in accordance with an embodiment of the present invention, bending of the circuit board in a direction that the circuit board is disposed to the brush is restrained by the bendingpreventing part. Therefore, the circuit board is prevented from being bent by an urging force of the brush to be damaged or to cause a contact condition between the brush and the circuit board mounted part to be unstable. Specifically, the geared motormay be structured that the deceleration mechanism includes a planet gear mechanism which includes planet gears and a fixed gear part with which the planet gears are engaged, and the fixed gear part is provided with a bending preventing part forrestraining the circuit board being bent.
Further, the geared motor in accordance with an embodiment of the present invention is provided with a case which accommodates the output shaft, the motor, the deceleration mechanism and the circuit board. The rotation transmitted part includesa first member and the external connection part includes a second member, and the first member and the second member are assembled to each other in a state that the first member and the second member are movable in the axial direction to each other, andthe case is capable of contacting with a part of the second member from a direction that the second member is disposed to the first member.
According to the structure as described above, in the geared motor in accordance with an embodiment of the present invention, when the case is assembled, the second member is prevented from disengaging from the first member and thus assembling ofthe entire device can be easily performed.
Further, in the geared motor in accordance with an embodiment of the present invention, the deceleration mechanism includes a planet gear mechanism, and a sun gear of the planet gear mechanism and the output shaft are disposed in a coaxialmanner.
According to the structure as described above, in the geared motor in accordance with an embodiment of the present invention, an outer shape of the planet gear mechanism is circular, and the sun gear and the output shaft are coaxially disposedand thus the size of the entire product can be restrained in the direction perpendicular to the axial direction of the output shaft.
According to the present invention, the output shaft is divided into the rotation transmitted part and the external connection part so that opposite faces of the rotation transmitted part and the external connection part are disposed apart fromeach other through the small diameter, and the circuit board is disposed in the space formed between the rotation transmitted part and the external connection part. Therefore, even in the state that the external connection part has been connected withan external member, inserting/drawing of an external connector into/from the connector can be easily performed.
FIG. 1(a) is a perspective outward appearance view showing a geared motor in accordance with an embodiment of the present invention which is viewed from its upper face side. FIG. 1(b) is a perspective outward appearance view showing the gearedmotor shown in FIG. 1(a) which is viewed from its bottom face side.
FIG. 2 is an exploded perspective view showing the geared motor shown in FIG. 1 which is viewed from its upper face side.
FIG. 3 is an exploded perspective view showing the geared motor shown in FIGS. 1(a) and 1(b) which is viewed from its side face side and in which planetary gears and a carrier are omitted.
FIG. 4(a) is a perspective outward appearance view showing the geared motor shown in FIGS. 1(a) and 1(b) which is viewed from its bottom face side before an external connector is inserted in a state that an external member has been connected. FIG. 4(b) is a perspective outward appearance view showing the geared motor shown in FIGS. 1(a) and 1(b) which is viewed from its bottom face side after the external connector is inserted in a state that the external member has been connected.
FIG. 5(a) is a perspective view showing the geared motor shown in FIGS. 1(a) and 1(b) which is viewed from its upper face side in which a case is detached. FIG. 5(b) is a perspective view showing the geared motor shown in FIGS. 1(a) and 1(b)which is viewed from its bottom face side in which the case is detached.
FIG. 6 is a perspective view showing the geared motor shown in FIGS. 1(a) and 1(b) which is viewed from its upper face side in a state that a second case is detached.
FIG. 7 is a perspective sectional view showing a motor, a deceleration mechanism and an output shaft of the geared motor shown in FIGS. 1(a) and 1(b) which are viewed from their side face side.
FIG. 8 is a perspective view showing a second member of the output shaft in the geared motor shown in FIGS. 1(a) and 1(b) which is viewed from its bottom face side.
FIG. 9 is an exploded perspective view showing composite gears and a first case of the geared motor shown in FIGS. 1(a) and 1(b) which are viewed from its upper face side.
FIG. 10(a) is a perspective outward appearance view showing a conventional geared motor which is viewed from its bottom face side before an external connector is inserted in a state that an external member has been connected. FIG. 10(b) is aperspective outward appearance view showing the conventional geared motor which is viewed from its bottom face side after the external connector is inserted in a state that the external member has been connected.
First, a structure of a geared motor in accordance with an embodiment of the present invention will be described below.
As shown in FIG. 1(a) through FIG. 3, a geared motor 10 in accordance with an embodiment of the present invention includes a female connector 20 as a connector which is formed with an insertion opening 20a into which a male connector 110 (seeFIGS. 4(a) and 4(b)) that is an external connector is inserted and which is provided with a plurality of terminals 21 in the insertion opening 20a, a motor 30 which is rotated by electric power supplied from outside through the terminals 21, adeceleration mechanism 40 which decelerates rotation of the motor 30, an output shaft 50, a rotational position sensor 60 (see FIG. 5(a)) for detecting a rotational position of the output shaft 50, a circuit board 70 to which the terminals 21 areconnected and which electrically connects the terminals 21 to the motor 30 and the rotational position sensor 60, two electric wires 81 (see FIGS. 5(a) and 5(b)) which electrically connect the circuit board 70 to the motor 30, solders 82 (see FIG. 6)which electrically connect the terminals 21 to the circuit board 70, solders 83 (see FIG. 6) which electrically connect the circuit board 70 to the electric wires 81, and a case 90 which surrounds the motor 30, the deceleration mechanism 40, the outputshaft 50, the rotational position sensor 60, the circuit board 70 and the like. Rotation of the deceleration mechanism 40 is transmitted to the output shaft 50, which rotates an external member 120 (see FIGS. 4(a) and 4(b)) of an external device such asa valve not shown for changing a mixed state of water and hot water, for example, in a hot-water supply apparatus.
As shown in FIG. 7, the motor 30 includes a shaft 31 for transmitting power.
As shown in FIGS. 2 and 3, the deceleration mechanism 40 includes a pinion 41 which is press-fitted to the shaft 31 of the motor 30 (see FIG. 7), a composite gear 42 engaging with the pinion 41, a composite gear 43 engaging with the compositegear 42, a composite gear 44 engaging with the composite gear 43, a plurality of planetary gears 45, and a carrier 46 which has a through-hole 46a in its center and rotatably supports the planetary gears 45, and a fixed gear part 47 which is fixed to thecase 90. The composite gear 42 includes a gear 42a engaging with the pinion 41, a pinion 42b which is coaxially disposed on the gear 42a, and a through-hole 42c which is formed in its center. The composite gear 43 includes a gear 43a engaging with thepinion 42b, a pinion 43b which is coaxially disposed on the gear 43a, and a through-hole 43c which is formed in its center. The composite gear 44 includes a gear 44a engaging with the pinion 43b, a sun gear 44b which is coaxially disposed on the gear44a and is engaged with a plurality of the planetary gears 45, a through-hole 44c which is formed in its center, and a hole 44d (see FIG. 7) which is formed on an opposite side to the sun gear 44b with respect to the gear 44a. The fixed gear part 47includes an internal gear 47a engaging with the planetary gears 45, a motor support part 47b supporting a side face portion of the motor 30, a projection 47c for fixing the circuit board 70, and a circuit board support part 47d as a bending preventingpart which supports the circuit board 70 to prevent bending of the circuit board 70. The sun gear 44b, the planetary gears 45, the carrier 46, the internal gear 47a structure the planetary gear mechanism 40a.
As shown in FIG. 7, the output shaft 50 includes a rotation transmitted part 50a to which rotation is transmitted from the deceleration mechanism 40, an external connection part 50b which is to be connected to the external member 120 (see FIGS.4(a) and 4(b)), and a small diameter part 50c which connects the rotation transmitted part 50a with the external connection part 50b and which is formed to have a smaller diameter than the rotation transmitted part 50a and the external connection part50b. The external connection part 50b is disposed apart from the rotation transmitted part 50a in a direction which is opposite to an opening direction of the insertion opening 20a (see FIG. 1(b)) in an axial direction of the output shaft 50, in otherwords, in a direction opposite to the direction shown by the arrow 10a, i.e., in a direction shown by the arrow 10b. A space 50d is formed between the rotation transmitted part 50a and the external connecting part 50b through the small diameter part50c. The output shaft 50 is structured of a first member 51 which is the rotation transmitted part 50a and a second member 52 which is the external connecting part 50b. The first member 51 includes the internal gear 51a which engages with the planetgears 45 and to which rotation is transmitted from the deceleration mechanism 40, a shaft 51b which is penetrated through a through-hole 44c of the composite gear 44 and a through-hole 46a of the carrier 46 in a state that the composite gear 44 and thecarrier 46 are rotatable, and a serrated shaft 51c which is disposed on an opposite side to the shaft 51b. The second member 52 includes a serrated hole 52a to which the serrated shaft 51c is fitted, a connecting hole 52b as a recessed part forconnecting with a protruded part (not shown) which is formed in the external member 120, and a flange 52c which is protruded in a direction perpendicular to a direction shown by the arrows 10a and 11b. The first member 51 and the second member 52 areassembled to each other under a state that they are movable in the axial direction of the output shaft 50 as shown by the arrows 10a and 10b through the serrated shaft 51c and the serrated hole 52a.
The connecting hole 52b is connected with the protruded part of the external member 120 so as to transmit rotation through "D"-cut or serration engagement.
As shown in FIG. 5(a), the rotational position sensor 60 includes a brush 61 (see FIG. 8) as a shaft mounted part which is mounted on the second member 52 of the output shaft 50 by thermal welding, and a sensor circuit pattern 62 as a circuitboard mounted part which is mounted on the circuit board 70. Rotational position of the output shaft 50 to the circuit board 70 is detected on the basis of the position of the brush 61 to the sensor pattern 62. The rotational position sensor 60 isdisposed in the space 50d of the output shaft 50. The brush 61 is urged to the sensor pattern 62 side to abut with the sensor circuit pattern 62 and thus the brush 61 can be electrically connected to the sensor circuit pattern 62.
The circuit board 70 is provided with a hole 70a (see FIG. 2) into which the small diameter part 50c (see FIG. 7) of the output shaft 50 is inserted, a through-hole 70b into which the projection 47c of the fixed gear part 47 is inserted, athrough-hole 70c for being fixed to the case 90, through-holes 70d into which the terminals 21 (see FIG. 2) are inserted, and through-holes 70e into which the electric wires 81 are inserted. In this embodiment, the circuit board 70 is a single-sidecircuit board on which electric wirings and circuit patterns 70g are formed on only one face 70f of the circuit board 70. Since the circuit board 70 is a single-side circuit board, all of the terminals 21, the sensor pattern 62 and the electric wires 81are electrically connected on the face 70f of the circuit board 70. Further, a peripheral part 70h of the hole 70a which is a part of the circuit board 70 is disposed in the space 50d of the output shaft 50. The circuit board 70 is disposed in adirection shown by the arrow 10b to the circuit board support part 47d, which is disposed in a direction where the brush 61 of the rotational position sensor 60 is disposed to the circuit board 70. The circuit board 70 is disposed in a state that it iscontacted with the circuit board support part 47d.
As shown in FIG. 2, the case 90 includes a first case 91 which is integrally formed with the female connector 20, and a second case 92 which is combined with the first case 91 so as to surround the motor 30, the deceleration mechanism 40, theoutput shaft 50, the rotational position sensor 60, the circuit board 70 and the like together with the first case 91. As shown in FIG. 9, the first case 91 includes through-holes 91a into which the terminals 21 are press-fitted, a protruded part 91bwhich supports the motor 30 (see FIG. 7) so that the pinion 41 (see FIG. 7) does not contact with the first case 91, a shaft 91c which is inserted into the through-hole 42c of the composite gear 42 to rotatably support the composite gear 42, a shaft 91dwhich is inserted into the through-hole 43c of the composite gear 43 to rotatably support the composite gear 43, a shaft 91e which is inserted into the hole 44d (see FIG. 7) of the composite gear 44 to rotatably support the composite gear 44, a bearinghole 91f which is formed at a center of the shaft 91e and into which the shaft 51b (see FIG. 7) of the output shaft 50 is inserted to rotatably support the output shaft 50, a projection 91g which is inserted into the through-hole 70c (see FIG. 2) of thecircuit board 70 to fix the circuit board 70 to the first case 91, a plurality of holes 91h to which the second case 92 (see FIG. 2) is fixed, and a plurality of holes 91i to which screws (not shown) for fixing to an external device are inserted. Asshown in FIG. 2, the second case 92 includes a bearing hole 92a into which the second member 52 of the output shaft 50 is inserted to rotatably support the output shaft 50, a contacting part 92b which contacts with the flange 52c that is a part of theexternal connection part 50b from a direction shown by the arrow 10a, in other words, from a direction that the external connection part 50b (see FIG. 7) of the output shaft 50 is disposed to the rotation transmitted part 50a, pawls 92c which areinserted into holes 91h of the first case 91 by snap fitting, and a plurality of holes 92d into which screws that are inserted into holes 91i of the first case 91 are inserted to fix to an external device.
Next, an operation of the geared motor 10 will be described below.
As shown in FIG. 2, when electric power is supplied to the motor 30 from the external male connector 110 (see FIGS. 4(a) and 4(b)), which is inserted into the insertion opening 20a of the female connector 20 (see FIG. 1(b)), through the terminals21, the solders 82 (see FIG. 6), the circuit board 70, the solders 83 (see FIG. 6) and the electric wires 81 (see FIG. 6), the shaft 31 (see FIG. 7) of the motor 30 is rotated. Rotation of the shaft 31 of the motor 30 is decelerated through the pinion41, the composite gear 42 and the composite gear 43 to be transmitted to the gear 44a of the composite gear 44. Rotation of the composite gear 44 is decelerated by a planet gear mechanism, which is structured of the sun gear 44b, the planet gears 45,the carrier 46 and the internal gear 47a of the fixed gear part 47, to be transmitted to the internal gear 51a (see FIG. 7) of the output shaft 50 through the planet gears 45. When the output shaft 50 is rotated, an external member 120 (see FIG. 4)which is connected with the external connection part 50b of the output shaft 50 is rotated.
When the output shaft 50 is rotated, a rotational position of the output shaft 50 is detected by the rotational position sensor 60 (see FIG. 5). The rotational position which is detected by the rotational position sensor 60 is outputted to theexternal male connector 110 through the circuit board 70, the solders 82 and the terminals 21 to be used to control electric power that is supplied to the motor 30.
As described above, in the geared motor 10 in accordance with an embodiment of the present invention, the insertion opening 20a of the female connector 20 is opened in a direction that the rotation transmitted part 50a of the output shaft 50 isdisposed with respect to the external connection part 50b, i.e., in a direction shown by the arrow 10a. Therefore, even when the external connection part 50b has been connected with the external member 120, inserting/drawing of the male connector 110into/from the female connector 20 is not disturbed by the external member 120 and thus the inserting/drawing of the external male connector 110 into/from the female connector 20 can be easily performed.
In the geared motor 10 in accordance with an embodiment of the present invention, since the circuit board 70 is disposed in a direction shown by the arrow 10b with respect to the rotation transmitted part 50a of the output shaft 50, the femaleconnector 20 can be restrained from protruding in a direction shown by the arrow 10a in comparison with a structure that the circuit board 70 is disposed in a direction shown by the arrow 10a with respect to the rotation transmitted part 50a. Therefore,the size of the entire product can be restrained in the axial direction of the output shaft 50 shown by the arrows 10a and 10b.
Further, in the geared motor 10 in accordance with an embodiment of the present invention, the peripheral part 70h around the hole 70a of the circuit board 70 is disposed in the space 50d of the output shaft 50. Therefore, the size of thecircuit board 70 can be restrained in comparison with a structure that the circuit board 70 is disposed so as to avoid the rotation transmitted part 50a whose size is difficult to reduce because of a relationship with a diameter of the internal gear 51aand further, to avoid the external connection part 50b whose size is difficult to reduce for securing a strength of the external connection part 50b which is connected to the external member 120. As a result, the size of the entire product can berestrained in the direction perpendicular to the axial direction of the output shaft 50 as shown by the arrows 10a and 10b.
Especially, the external connection part 50b in the geared motor 10 is provided with the connecting hole 52b as a recessed part which is engaged and connected with a protruded part (not shown) formed in the external member 120. Therefore, thediameter of the external connection part 50b is required to be larger than the diameter of the protruded part of the external member 120. Accordingly, the geared motor 10 has a larger effect of restraining the size of the entire product by disposing apart of the circuit board 70 in the space 50d which is provided by forming the small diameter part 50c, and thus the size of the entire product can be restrained in the direction perpendicular to the axial direction of the output shaft 50 as shown by thearrows 10a and 10b.
Further, in the geared motor 10 in accordance with an embodiment of the present invention, the sun gear 44b of the planet gear mechanism 40a and the output shaft 50 are disposed in a coaxial manner. Therefore, the outer shape of the planet gearmechanism 40a is circular, and the sun gear 44b and the output shaft 50 are coaxially disposed and, as a result, the size of the entire product can be restrained in the direction perpendicular to the axial direction of the output shaft 50 as shown by thearrows 10a and 10b.
Further, in the geared motor 10 in accordance with an embodiment of the present invention, the rotational position sensor 60 is disposed in the space 50d of the output shaft 50. Therefore, the size of the entire product can be restrained in thedirection perpendicular to the axial direction of the output shaft 50 as shown by the arrows 10a and 10b in comparison with a structure that the rotational position sensor 60 is disposed on an outer side of the space 50d of the output shaft 50.
In accordance with an embodiment of the present invention, the rotational position sensor 60 is not limited to the brush 61 and the sensor pattern 62. For example, the rotational position sensor 60 may be structured of a magnet mounted on theoutput shaft 50 as the shaft mounted part and a Hall IC (Integrated Circuit) mounted on the circuit board 70 as the circuit board mounted part, a protruded part such as a cam shape as the shaft mounted part which is formed on the output shaft 50 and aleaf switch as the circuit board mounted part, or a light blocking plate fixed to the output shaft 50 as the shaft mounted part and a photo-interrupter as the circuit board mounted part.
Further, the circuit board 70 of the geared motor 10 is a single-side circuit board and thus manufacturing cost can be reduced in comparison with a double-side circuit board.
In the geared motor 10 in accordance with an embodiment of the present invention, a face of the circuit board 70 to which the terminals 21 are electrically connected and a face of the circuit board 70 to which the sensor circuit pattern 62 of therotational position sensor 60 is electrically connected are the same face 70f of the circuit board 70 and thus a single-side circuit board can be used as the circuit board 70 instead of a double-side circuit board. However, a double-side circuit boardmay be used as the circuit board 70 in which the face of the circuit board 70 to which the terminals 21 are electrically connected is different from the face of the circuit board 70 to which the sensor pattern 62 of the rotational position sensor 60 iselectrically connected.
Further, in the geared motor 10 in accordance with an embodiment of the present invention, bending of the circuit board 70 in the direction as shown by the arrow 10a, i.e., in a direction where the circuit board 70 is disposed with respect to thebrush 61 is restrained by the circuit board support part 47d of the fixed gear part 47. Therefore, the circuit board 70 is prevented from being bent by an urging force of the brush 61 to be damaged or to cause a contact condition between the brush 61and the sensor pattern 62 to be unstable.
In accordance with an embodiment of the present invention, the circuit board support part 47d of the fixed gear part 47 is contacted with the circuit board 70 in a state that the circuit board support part 47d is disposed in a direction as shownby the arrow 10a, i.e., in a direction that the circuit board 70 is disposed with respect to the brush 61. However, the circuit board support part 47d of the fixed gear part 47 is not required to contact with the circuit board 70 all the time. Thecircuit board support part 47d may be disposed to support the circuit board 70 when the circuit board 70 is resiliently bended.
Further, in the geared motor 10 in accordance with an embodiment of the present invention, the first member 51 and the second member 52 of the output shaft 50 are assembled to each other through the serrated shaft 51c and the serrated hole 52a ina state that they are movable in the axial direction as shown by the arrows 10a and 10b. Further, the case 90 is capable of contacting with the flange 52c of the second member 52 from a direction as shown by the arrow 10b, i.e., from a direction thatthe second member 52 is disposed with respect to the first member 51. Therefore, only when the case 90 is assembled, and the second member 52 is prevented from disengaging from the first member 51 and thus assembling of the entire device can be easilyperformed.
In accordance with an embodiment of the present invention, the first member 51 and the second member 52 of the output shaft 50 may be assembled to each other through a mechanism other than a serration. For example, the first member 51 and thesecond member 52 may be assembled to each other by a coupling such as "D"-cut or knurling, which transmits only a rotary force.
Self aligned double patterning flow with non-sacrificial features