Source: http://www.google.com/patents/US8152205?dq=5,266,072
Timestamp: 2017-05-25 12:39:55
Document Index: 731454363

Matched Legal Cases: ['art 4', 'art 5', 'art 6', 'art 5', 'art 6', 'art 6', 'art 7', 'art 8', 'art 7', 'art 8', 'art 8', 'art 8', 'art 7', 'art 2', 'art 2', 'art 2', 'art 7', 'art 2', 'art 3', 'art 2', 'art 2', 'art 3', 'art 7', 'art 5', 'art 1', 'art 8', 'art 8', 'art 2', 'art 8', 'art 7', 'art 7', 'art 5', 'art 5', 'art 5', 'art 8', 'art 8', 'art 8', 'art 2', 'art 2', 'art 3', 'art 4', 'art 5', 'art 6', 'art 8', 'art 8', 'art 9', 'Application No. 2003']

Patent US8152205 - Stainless-steel fitting for resin tubes - Google PatentsSearch Images Maps Play YouTube News Gmail Drive More »Sign inPatentsA stainless-steel fitting for resin tubes, which easily and securely connects resin tubes and is also inexpensive, is provided. Resin tube (9) is inserted into insert part (8), provided on fitting main body (1); nut (3) is screwed onto fitting main body (1) and sleeve (2) is moved; in the pipe fitting...http://www.google.com/patents/US8152205?utm_source=gb-gplus-sharePatent US8152205 - Stainless-steel fitting for resin tubesAdvanced Patent SearchTry the new Google Patents, with machine-classified Google Scholar results, and Japanese and South Korean patents.Publication numberUS8152205 B2Publication typeGrantApplication numberUS 11/216,016Publication dateApr 10, 2012Filing dateSep 1, 2005Priority dateSep 1, 2005Fee statusPaidAlso published asUS20070046022Publication number11216016, 216016, US 8152205 B2, US 8152205B2, US-B2-8152205, US8152205 B2, US8152205B2InventorsMamoru AsakawaOriginal AssigneeIhara Science CorporationExport CitationBiBTeX, EndNote, RefManPatent Citations (38), Non-Patent Citations (1), Classifications (7), Legal Events (3) External Links: USPTO, USPTO Assignment, EspacenetStainless-steel fitting for resin tubes
US 8152205 B2Abstract
A stainless-steel fitting for resin tubes, which easily and securely connects resin tubes and is also inexpensive, is provided. Resin tube (9) is inserted into insert part (8), provided on fitting main body (1); nut (3) is screwed onto fitting main body (1) and sleeve (2) is moved; in the pipe fitting which presses and locks resin tube (9) between insert part (8) and sleeve (2), a step part, composed of large diameter part (2 a) and small diameter part (2 b), is formed on the outer surface of the sleeve part (2); the length of small diameter part (2 b) is that wherein the end-face of the small diameter part (2 b) protrudes outward from nut (3), when sleeve (2) is inserted into nut (3); and nut (3) and sleeve (2) are integrated by pressing and spreading the inner diameter of this end-face.
a resin tube (9);
a stainless-steel fitting main body (1) having an insert part (8);
a sleeve (2); and
a nut (3),
wherein the insert part (8) has a male screw part (7) and a generally cylindrical shape with an outer surface having an outer diameter which is about the same as an inner diameter of the resin tube (9), the insert part (8) further having a protrusion part (8 a) formed with a trapezoidal quarter section in a circumferential direction near the protrusion part's center, the protrusion part (8 a) having an outer diameter which is larger than said outer surface, said insert part (8), said protrusion part (8 a) and said fitting main body (1) being a single piece,
the sleeve (2) having an inner surface having an inner diameter which is larger than an outer diameter of the resin tube (9),
said insert part (8) being inserted into said resin tube (9) such that a surface of the protrusion part (8 a) contacts the resin tube (9) such that the resin tube (9) is pressed between the protrusion part (8 a) and the sleeve (2) and locked to the fitting main body (1),
said nut (3) being screwed onto the fitting main body (1) and moving the sleeve (2), whereby the resin tube (9) is pressed and locked between the insert part (8) and sleeve (2),
a step part, composed of a first diameter part (2 a) and a second diameter part (2 b) smaller than the first diameter part, being formed on an outer surface of the sleeve (2), the length of said second diameter part (2 b) being such that an end-face of the second diameter part (2 b) protrudes outward from said nut (3) when the sleeve (2) is inserted into the nut (3), the nut (3) and the sleeve (2) are integrated by pressing and spreading an inner diameter of said end-face, and the protrusion part (8 a) and the first diameter part (2 a) are opposing when in contact with a side-face of a wrench hooking part in the fitting main body.
2. The connection according to claim 1, wherein, when said sleeve (2) and nut (3) are integrated, the nut (3) is screwed onto the fitting main body (1), and a side-face of the nut (3) being such that the protrusion part (8 a) in said insert part (8) and the first diameter part (2 a) in the sleeve (2) are opposing, when in contact with a side-face of the wrench hooking part in the fitting main body (1).
3. The connection according to claim 1, wherein said nut (3) has a female screw part which screws into the male screw part (7) of the fitting main body (1) and the nut (3) has an inner diameter which is larger than the outer diameter of the second diameter part (2 b) of the sleeve (2), and a pressing part (3 a), which locks with a step part of the sleeve (2) and enables the sleeve (2) to move.
4. The connection according to claim 1, wherein the fitting body comprises a plurality of recesses at one side of the protrusion part (8 a).
5. The connection according to claim 1, wherein the nut (3) is flared.
The present invention relates to a stainless-steel fitting for resin tubes used in semiconductor manufacturing devices.
In semiconductor manufacturing machines, fluids such as clean-air, purified water, temperature-controlled water, organic chemicals and the like are used. Resin tubes, such as fluororesin tubes, polyurethane tubes, nylon tubes and the like, are used as pipes for carrying these fluids, and stainless-steel fittings are used as fittings for connecting these resin tubes, taking into consideration oil content and impurity countermeasures. Currently, double ferrule-type stainless-steel fittings are heavily used as fittings for resin tubes.
In the Non-Patent Reference 1, below, a pipe fitting, which comprises a fitting main body having an insert part, a sleeve which is provided movable on the outer-side of the insert part, and a nut which screws onto the fitting main body and moves the sleeve, wherein a protrusion part is provided on the outer-side of the insert part, the pipe is inserted into the insert part, the nut is screwed onto the fitting main body, and the sleeve is moved to the outer-side of the protrusion part and presses and locks the pipe fitting, is described.
[Non-Patent Reference 1] Nitta Moore Company pamphlet, “Chemifit CS Series” DISCLOSURE OF THE INVENTION
The following problems exist when using a double ferrule-type stainless-steel fitting, the former described in Background Art, on very soft resin tubes.
(a) Because reactive force from the tube could not be obtained, tube-holding power of the ferrule is weak, the tube rotates easily, and the resistance towards pull-out of the tube is low.
(b) Although tube inserts are sometimes used in order to resolve problem (a), above, in this case, the tube may be cut off whereby the ferrule is interlocked with the tube.
(c) Because the degree to which the nut, which fastens the ferrule, is tightened is the number of rotations from the position to which the nut has been tightened manually, the degree of tightening is not clear with regards to tubes.
(d) There are four components (fitting main body, nut, front ferrule and back ferrule), and maintenance and handling is troublesome.
(e) There are two ferrules, and if the sequential order of attachment is mistaken, there is risk of fluid leakage and tube pull-out.
The pipe fitting, the later in the Background Art, has problems such as mistaken insertion direction of the sleeve when inserting the sleeve into the nut, falling sleeve depending on the connection direction to the pipe, and the like.
The present invention has been achieved in order to resolve the foregoing issues, and an object of the invention is to provide a stainless-steel fitting for resin tubes which easily and securely connects resin tubes and is also inexpensive.
The present invention is characterized by a pipe fitting comprising a fitting main body having an insert part, a sleeve, and a nut which is screwed onto the fitting main body and presses the sleeve, wherein the insert part comprises an outer surface having an outer diameter which is about the same as the inner diameter of a resin tube to be inserted and a protrusion part having an outer diameter which is larger than the outer surface, the sleeve comprises an inner surface having an inner diameter which is slightly larger than the outer diameter of the said resin tube to be inserted, the tube is inserted into an insert part, the nut is screwed onto the fitting main body and the sleeve is moved, and the tube is pressed and locked between the insert part and sleeve, wherein
a step part, composed of a large diameter part and a small diameter part, is formed on the outer surface of the sleeve, the length of the small diameter part is such that the end-face of the small diameter part protrudes outward from nut when sleeve is inserted into nut, and nut and sleeve are integrated by pressing and spreading the inner diameter of this end-face. Through this, the sleeve can rotate freely within the nut and can be prevented from getting pulled out of (separated from) the nut.
(a) Because the stainless-steel fitting according to the present invention consolidated the number of components into two components (fitting main body and assembly nut), maintenance and handling is facilitated.
(b) Because the assembly nut according to the present invention can be manufactured easily, it is superior cost.
(c) Because the inner diameter of the end-face of the sleeve has been widened in the present invention, insertion of the tube is facilitated, and further, damage to the tube due to swinging thereof can be prevented.
(d) Because the degree to which the nut is tightened is determined to be the position wherein it reaches the fitting main body, the degree of tightening is defined.
(e) Pull-out of the tube is prevented by pressure bonding of the tube between the sleeve and the insert part, and therefore, the holding power of the tube is strong and, in addition, because no part of the tube has been interlocking, there is no risk of the tube being cut off.
FIG. 1 is a partial longitudinal cross-sectional view of a fitting according to the present invention; and
FIG. 2 is an enlarged fragmentary cross-sectional view thereof in the region indicated by A in FIG. 1.
The best mode for carrying out the present invention is described, based on one embodiment, with reference to the drawings.
The stainless-steel fitting according to one embodiment of the present invention comprises a fitting main body 1, a sleeve 2, and a nut 3, as shown in FIG. 1.
The fitting main body 1 comprises a male screw part 4 which is screwed into devices and the like, wrench hooking part 5, and pipe connection part 6 for connecting resin tube 9. The side-face of the wrench hooking part 5 is an opposing surface which opposes the side-face of nut 3, described hereafter. Although the construction on the other side of the pipe connection part 6 is the male screw part, it is not limited thereto, and can be a socket part, pipe connection part and the like. The pipe connection part 6 comprises a male screw part 7 to which nut 3 is screwed and an insert part 8, which extends in the axis direction from the end-face of the male screw part 7, as shown in FIG. 2. The insert part 8 has a cylindrical shape and has an outer diameter which is about the same as the inner diameter of the resin tube 9. A protrusion part 8 a with a trapezoidal cross-section is formed in the circumferential direction near its center. Resin tube 9 can be inserted into this insert part 8 to the end-face of the male screw part 7.
Sleeve 2 has an inner surface, of which the inner diameter is slightly larger than the outer diameter of resin tube 9, and an inclined plane which extends outward is formed on the inner surface, on the left-hand side in the drawing. A step part, of which the male screw part side is a large diameter part 2 a and the other side is a small diameter part 2 b, is formed on the outer surface of the sleeve 2, and the outer diameter of this large diameter part 2 a is smaller than the inner diameter of the female screw in nut 3.
Nut 3 has a female screw part which screws into the male screw part 7 of fitting main body 1 on its inner surface and an inner diameter which is slightly larger than the outer diameter of small diameter part 2 b of sleeve 2, and a pressing part 3 a, which locks with the step part of sleeve 2 and enables sleeve 2 to move, is formed.
The length of the smaller diameter part 2 b of sleeve 2 is such that the end-face of the small diameter part 2 b of sleeve 2 protrudes outward from the pressing part 3 a of nut 3 when sleeve 2 is inserted into nut 3. Nut 3 can rotate freely within nut 3 and can be prevented from getting pulled out of (separated from) nut 3, by pressing and spreading the inner diameter of this end-face by a press.
In a state wherein the assembly nut formed from integrating this nut 3 and sleeve 2 is screwed into the male screw part 7 of the fitting main body 1 and the side-face of nut 3 is in contact with the side-face of the wrench hooking part 5 of the fitting main body part 1, the protrusion part 8 a with a trapezoidal cross-section of the insert part 8 and the large diameter part 2 a of sleeve 2 oppose each other via resin tube 9.
Next, the connection method for the stainless-steel fitting for resin tubes and the resin tubes is described.
(a) Selection of Fitting and Resin Tubes
Based on the type of fitting and the inner diameter and outer diameter of the tube 9 to be used, a fitting main body 1 and assembly nut, formed from nut 3 and sleeve 2, which matches therewith are selected. The connection-side end part of the resin tubes 9 are cut at a right angle with a sharp cutting tool.
(b) Insertion of Resin Tube
When the assembly nut is inserted into tube 9, tube 9 is inserted into the insert part 8 of the fitting main body 1 and the end-face of the tube 9 comes into contact with the end-face of the male screw part 7 of the fitting main body 1.
(c) After the assembly nut is moved to the fitting main body 1-side and nut 3 is fastened onto the male screw part 7 of the fitting main body 1, it is tightened with a wrench until the side-face of the assembly nut reaches the side-face of the wrench hooking part 5 of the fitting main body part 5. At this time, a back-up wrench is hooked onto the wrench hooking part 5 of the fitting main body 1 and fixed. Through this, a suitable degree of tightening of nut 3 can be attained. Resin tube 9 is pressed between the protrusion part 8 a of insert part 8 and sleeve 2, and is tightly sealed and locked to the fitting main body 1.
(d) Re-Use of the Fitting Main Body and the Assembly Nut
After the assembly nut has been loosened and the resin tube 9 pulled out from the insert part 8 of the fitting main body 1, these can be re-used by cutting the resin tube 9 at the location excluding the deformed part of its end-face and performing the assembly from the foregoing (b), onward.
The following experiment was conducted using the stainless-steel fitting for resin tubes according to the present invention.
(a) Tubes Used
Size: diameter (phai) 4×diameter (phai) 2.5, diameter (phai) 6×diameter (phai) 4, diameter (phai) 8×diameter (phai) 6, diameter (phai) 12×diameter (phai) 8, and diameter (phai) 18×diameter (phai) 12
Materials: polyurethane, Teflon®, and nylon
(b) Air-Proof Test
No leakage when tube usage pressure is increased two-folds by N2 gas (visual).
No He (1.5 MPa) leakage of the fitting part due to repeated bending.
(c) Tension Test
No problems until tube stretching occurs or at over 200 N.
(d) Internal Pressure Breakage
No pull-out until tube breakage
1 Fitting main body part 2 Sleeve 2 a Large diameter part 2 b Small diameter part 3 Nut 3 a Pressing part 4 and 7 Male screw part 5 Wrench hooking part 6 Pipe connection part 8 Insert part 8 a Protrusion part 9 Resin Tube Patent CitationsCited PatentFiling datePublication dateApplicantTitleUS68348 *Sep 3, 1867 buchananUS969216 *Jun 16, 1908Sep 6, 1910John H StephensHose-coupling.US1064154 *May 15, 1911Jun 10, 1913Joseph MillerHose-coupling.US2289382 *Nov 7, 1940Jul 14, 1942Parker Arthur LTube couplingUS2333909 *Jan 14, 1942Nov 9, 1943Charles Williams JohnPipe joint and like couplingUS2768845 *Mar 14, 1949Oct 30, 1956Bowser IncHigh pressure replaceable hose coupling with wire spring gripperUS3218094 *Aug 9, 1963Nov 16, 1965Bauer Matthew FCoupling connection for plastic or soft tubingUS3532365 *Jan 22, 1969Oct 6, 1970Ite Imperial CorpCouplingUS3746376 *Mar 16, 1971Jul 17, 1973H GoldFluid tight conduit fastening systemUS3834743 *Nov 20, 1972Sep 10, 1974Imp Eastman CorpTube couplingUS4162802 *Mar 27, 1978Jul 31, 1979Aeroquip CorporationPermanent flareless tube connectorUS4500118 *Dec 30, 1982Feb 19, 1985Colder Products CompanyFitting apparatus for soft tubingUS4775171 *Apr 6, 1987Oct 4, 1988Marshall Don JHigh pressure field repair couplingUS4790569 *Jan 12, 1987Dec 13, 1988The Gates Rubber CompanyReverse taper ring lock coupler and methodUS4848804 *Apr 3, 1987Jul 18, 1989Cajon CompanyDielectric couplingUS4940263 *Oct 11, 1988Jul 10, 1990Dormont Manufacturing CompanyFitting for tubingUS4946200 *Mar 21, 1989Aug 7, 1990Colder Products CompanySelf-tightening soft tubing fitting and methodUS5284368 *Jul 25, 1991Feb 8, 1994Hans Oetiker Ag Maschinen- Und ApparatefabrikConnection for flexible and stretchable tubes, especially silicon tubesUS5388871 *May 21, 1993Feb 14, 1995Kakizaki Manufacturing Co., Ltd.Fittings with box nutsUS5470113 *May 13, 1994Nov 28, 1995Vulkan Lokring GmbhConnector for plastic tubesUS6193239 *Apr 9, 1998Feb 27, 2001Smc Kabushiki KaishaTube jointUS6409222 *Jun 8, 2000Jun 25, 2002Fluroware, Inc.Torque confirmation fittingUS6412832 *Jun 8, 2000Jul 2, 2002Entegris, Inc.Self-flaring plastic fittingsUS6435568 *Jun 21, 2000Aug 20, 2002Smc Kabushiki KaishaTube joint having tightening member for accommodating tubes of varying wall thicknessUS6695355 *May 24, 2000Feb 24, 2004Irritec S.R.L.Pipe fitting element particularly for plastic pipesUS6776440 *May 24, 2002Aug 17, 2004Nippon Pillar Packing Co., Ltd.Method and structure for preventing slipping-off of a tube in a pipe joint made of resinUS6877777 *Apr 1, 2003Apr 12, 2005Continental Industries, Inc.Insertion sleeve and stiffener for a pipe couplingUS6991266 *Dec 19, 2002Jan 31, 2006Nippon Pillar Packing Co., Ltd.Pipe joint made of resinUS7014216 *Apr 29, 2003Mar 21, 2006Thc International, LlcJoint assembly for flexible and semi-rigid pipingsUS7240925 *Nov 14, 2003Jul 10, 2007Smc Kabushiki KaishaTube jointUS20040217589 *Apr 29, 2003Nov 4, 2004Melchor MittersteinerJoint assembly for flexible and semi-rigid pipingsUS20060157975 *Jan 11, 2006Jul 20, 2006Nippon Pillar Parking Co., Ltd.Double-pipe jointUS20060244256 *Mar 27, 2006Nov 2, 2006Miraial Co., Ltd.Resin pipe joint unitUSRE23137 *Aug 15, 1944Jul 26, 1949 Pipe couplingDE3147050A1 *Nov 27, 1981Jun 1, 1983Walterscheid Gmbh JeanFlanged screw unionJP2000170969A Title not availableJP2003227590A Title not availableJP2005164018A Title not available* Cited by examinerNon-Patent CitationsReference1Japanese Office Action issued on Nov. 25, 2008, Japanese Application No. 2003-436085.Classifications U.S. Classification285/382.7, 285/342International ClassificationF16L13/14Cooperative ClassificationF16L47/04, F16L19/061European ClassificationF16L19/06C, F16L33/22G2Legal EventsDateCodeEventDescriptionDec 14, 2005ASAssignmentOwner name: IHARA SCIENCE CORPORATION, JAPANFree format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ASAKAWA, MAMORU;REEL/FRAME:017122/0023Effective date: 20050901Dec 23, 2005ASAssignmentOwner name: IHARA SCIENCE CORPORATION, JAPANFree format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ASAKAWA, MAMORU;REEL/FRAME:017143/0004Effective date: 20050901Jul 21, 2015FPAYFee paymentYear of fee payment: 4RotateOriginal ImageGoogle Home - Sitemap - USPTO Bulk Downloads - Privacy Policy - Terms of Service - About Google Patents - Send FeedbackData provided by IFI CLAIMS Patent Services