Source: https://patents.google.com/patent/JP4426995B2/en
Timestamp: 2020-02-20 04:25:49
Document Index: 143788460

Matched Legal Cases: ['arts 20', 'art 30', 'art 31', 'art 6', 'art 35', 'art 35', 'art 30']

JP4426995B2 - High voltage pulse generator, lighting apparatus using the same, and vehicle - Google Patents
High voltage pulse generator, lighting apparatus using the same, and vehicle Download PDF
JP4426995B2
JP4426995B2 JP2005093111A JP2005093111A JP4426995B2 JP 4426995 B2 JP4426995 B2 JP 4426995B2 JP 2005093111 A JP2005093111 A JP 2005093111A JP 2005093111 A JP2005093111 A JP 2005093111A JP 4426995 B2 JP4426995 B2 JP 4426995B2
JP2005093111A
JP2006278056A (en
清二 孝橋
義彦 清水
英毅 濱田
2005-03-28 Application filed by パナソニック電工株式会社, 池田電機株式会社 filed Critical パナソニック電工株式会社
2005-03-28 Priority to JP2005093111A priority Critical patent/JP4426995B2/en
2006-10-12 Publication of JP2006278056A publication Critical patent/JP2006278056A/en
2010-03-03 Publication of JP4426995B2 publication Critical patent/JP4426995B2/en
The present invention relates to a high-voltage pulse generator used for starting and restarting a high-intensity discharge lamp such as a mercury lamp or a metal halide lamp, a lighting apparatus using the same, and a vehicle.
Conventionally, lighting fixtures for lighting high-intensity discharge lamps (hereinafter referred to as HID lamps) such as mercury lamps and metal halide lamps have been provided. In such lighting fixtures, in addition to an inverter that supplies operating power to the HID lamps. In order to instantly start / restart the HID lamp, a high voltage pulse generator (also called a discharge lamp starting device (igniter)) is used.
As shown in FIG. 13, the high-voltage pulse generator 100 includes a socket in which an IGN connector A having input terminals IN1 to IN3 electrically connected to an output terminal of an inverter and a base E of the HID lamp DL are mounted. In the high voltage pulse generator 100, a pulse transformer (not shown) is used to convert the low voltage pulse into the high voltage pulse.
As such a high voltage pulse generator 100, as shown in FIG. 14, a pulse transformer PT formed by winding a primary winding N1 and a secondary winding N2 around a substantially cylindrical ferrite core 200, and 1 Terminals 201 and 201 electrically connected to both ends of the secondary winding N1, high-voltage side terminals 202 and low-voltage side terminals 203 respectively connected to both ends of the secondary winding N2, and a pulse transformer The insert molding member 204 inserted with the PT and the terminals 201 to 203 exposed in the state where the terminals 201 to 203 are exposed, and the insert molding member 204 is inserted, and the circuit of the high voltage pulse generator 100 is configured together with the pulse transformer PT. Inner parts OU to be mounted and connected to the internal electrode and the external electrode of the base E of the HID lamp DL, respectively. Which comprises a casing 206 having a socket B with 1 and the outer electrode OUT2 is provided (Patent Document 1).
The circuit configuration of the high voltage pulse generator 100 will be described with reference to FIG. As shown in FIG. 15, the high-voltage pulse generator 100 includes an input terminal IN1 on the high-voltage side and input terminals IN2 and IN3 on the low-voltage side that constitute the IGN connector A electrically connected to the output terminal of the inverter, Pulse generation capacitor C connected between terminals IN1 and IN3, surge absorber ZNR such as a bidirectional diode and varistor connected between input terminals IN1 and IN2, and capacitor C and surge connected in parallel with capacitor C A resistor R for discharging the electric charge remaining in the absorber ZNR, a primary winding N1 connected in parallel to the capacitor C, and a secondary interposed between the input terminal IN1 and the inner electrode OUT1 of the socket B A pulse transformer PT having a winding N2 and a discharge transformer for generating a high-voltage pulse that opens and closes a discharge path from the capacitor C to the primary winding N1. And a pitch (discharge gap) SG, and the outer electrode OUT2 of the input terminal IN2 and the socket B are directly connected. Therefore, in the circuit of the high voltage pulse generator 100, the portion indicated by HV in FIG. 15 is the high voltage side circuit, and the portion indicated by LV is the low voltage side circuit. In particular, the capacitor C indicated by P, the primary winding N1 , And the discharge switch SG is a pulse generating unit through which a large current, that is, a pulse flows, in the low voltage side circuit LV.
Next, the operation of the high voltage pulse generator 100 will be described. When the output from the inverter is input to the input terminals IN1 to IN3 of the high voltage pulse generator 100, the capacitor C is charged by the potential difference between the input terminals IN1 and IN3, and the voltage across the capacitor C eventually becomes equal to or higher than a predetermined value. Then, the discharge switch SG is turned on and a pulse is applied to the primary winding N1. When a pulse is applied to the primary winding N1 of the pulse transformer PT in this way, the pulse transformer PT outputs a high voltage pulse from the secondary winding N2, thereby causing a high voltage from the inner electrode OUT1 to the HID lamp DL. A pulse is supplied, and the HID lamp DL is started and restarted.
The high voltage pulse generator 100 described above is used to start / restart the HID lamp instantaneously in the lighting equipment for lighting the HID lamp such as a mercury lamp or a metal halide lamp as described above. An example of such a lighting fixture is a vehicle headlamp device 300 as shown in FIG.
As shown in FIG. 16, the vehicle headlamp apparatus 300 includes a box-shaped lamp body housing 310, a reflector 320 that reflects light from the HID lamp DL, and high voltage pulse generation on which the HID lamp DL is mounted. And an inverter 330 that is connected to the high-voltage pulse generator 100 and converts a DC voltage supplied from a vehicle 12V battery (not shown) or the like to an AC voltage for driving a HID lamp. Yes.
The lamp housing 310 is formed in a box shape with an open front surface (left surface in FIG. 16), and a front lens 311 is attached to cover the open front surface. In addition, a circular lamp for inserting the HID lamp DL into the lamp housing 310 is provided at a position corresponding to the rear of the HID lamp DL disposed in the lamp housing 310 on the rear wall of the lamp housing 310. An insertion hole 310a is formed, and a lamp replacement maintenance cap 340 for closing the lamp insertion hole 310a with a recess 340a for accommodating a part of the high-voltage pulse generator 100 is provided at the periphery of the lamp insertion hole 310a. It is attached detachably from. In addition, a power supply line insertion hole 310 b for introducing a power supply line such as a harness H having one end connected to the inverter 330 into the lamp housing 310 is formed on the lower wall of the lamp housing 310. Further, in the vicinity of the lamp insertion hole 310a formed in the rear wall of the lamp housing 310, there is a screw insertion hole (not shown) into which the optical axis adjusting screw 350 is screwed so as to penetrate the rear wall. Is formed.
In the lamp housing 310, a reflecting plate 320 is disposed with the reflecting surface facing forward, and is accommodated so as to be rotatable in the vertical direction. The reflecting plate 320 is interposed through the screw insertion hole. The optical axis of the HID lamp DL can be adjusted in the vertical direction by moving the optical axis adjusting screw 350 inserted into the lamp housing 310 back and forth. Further, an inverter 330 is attached to the lower surface side of the lamp housing 310 from below so as to close the power supply line insertion hole 310b, and a harness H whose one end is connected to the inverter 330 passes through the power supply line insertion hole 310b. Is introduced into the lamp housing 310.
On the other hand, in the high voltage pulse generator 100, the HID lamp DL is attached to the socket B, the other end of the harness H is connected to the IGN connector A, the IGN connector A is directed upward, and the HID lamp DL is inserted into the lamp insertion hole. The lamp housing 310 is disposed in the vicinity of the lamp insertion hole 310a with the lamp housing 310 facing the lamp housing 310. A maintenance cap 340 is attached to the rear wall of the lamp housing 310 by accommodating a part of the high voltage pulse generator 100 in the recess 340a.
Japanese Patent Application Laid-Open No. 2002-217050 (FIGS. 4, 12, and 16)
By the way, in recent years, downsizing of the vehicular headlamp device 300 is progressing, and accordingly, it is desired to reduce the lamp insertion hole 310a.
However, in the high voltage pulse generator 100 described above, since the socket B is arranged on the high voltage side of the secondary winding N2 of the pulse transformer PT, the center of the socket B and the portion farthest from the center in the case 206 Therefore, when the lamp insertion hole 310a is formed small so as to correspond to the high voltage pulse generator 100, the inside of the lamp housing 310 of the HID lamp DL is large. In this case, there is a problem that the mounting position of the HID lamp DL is biased to one side of the lamp insertion hole 310a, and the mounting workability of the HID lamp DL is extremely deteriorated. On the contrary, in consideration of the mounting workability of the HID lamp DL, if the arrangement position of the HID lamp DL is closer to the center of the lamp insertion hole 310a, the lamp insertion hole 310a becomes larger in accordance with the rotation radius of the high voltage pulse generator 100. Therefore, it was impossible to reduce the size.
The above problem has been solved by reducing the rotation radius of the high-voltage pulse generator 100, that is, by arranging the socket B near the center of the case 206. In the case of the arrangement near the center, in the high voltage pulse generator 100 described above, it is necessary to avoid the socket B and to mount the electronic components 205 to the case 206 so as to surround the socket B. For this reason, the wiring length between the electronic components 205 becomes longer, and in particular, in the pulse generator indicated by P in FIG. 15, the electrical characteristics deteriorate due to the longer path of the pulse, that is, the longer current path. A new problem has arisen. Further, in the electronic component 205 mounted in the vicinity of the high voltage side of the secondary winding N2 of the pulse transformer PT, there is a possibility that problems such as leakage of the high voltage of the secondary winding N2 to the electronic component 205 may occur. However, such an electronic component 205 requires a separate insulation process, resulting in an increase in manufacturing cost.
That is, in the conventional high-voltage pulse generator 100, when the rotation radius is reduced in response to the demand for downsizing of the lighting fixture, performance degradation due to new deterioration of electrical characteristics, increase in manufacturing cost, etc. There was a problem.
The present invention has been made in view of the above points, and an object of the present invention is to provide a high-voltage pulse generator capable of reducing the rotation radius and improving performance, a lighting device using the same, and a vehicle. It is.
In order to solve the above problems, in the high voltage pulse generator according to claim 1, a pulse transformer in which a primary winding and a secondary winding are wound around a rod-shaped core, and a front surface opened from an insulating material. A discharge lamp connecting portion formed in a cylindrical shape and provided with an electrode electrically connected to the high voltage side of the secondary winding, and a pulse electrically connected to the primary winding of the pulse transformer The discharge lamp connecting portion is disposed so that the center portion thereof is positioned on a line that passes through the substantially central portion of the pulse transformer in the axial direction and is orthogonal to the axial direction, the capacitor and the discharge switch. Is arranged so as to face the high voltage side of the secondary winding with the discharge lamp connecting portion interposed therebetween.
According to the first aspect of the present invention, since the discharge lamp connecting portion is disposed so as to be positioned on a line that passes through a substantially central portion in the axial direction of the pulse transformer and is orthogonal to the axial direction, the radius of rotation can be reduced. In addition, the capacitor for generating the pulse and the discharge switch are arranged so as to face the high voltage side of the secondary winding of the pulse transformer across the discharge lamp connection portion, and are separated from the high voltage side of the secondary winding. Therefore, the high voltage generated in the secondary winding N2 can be prevented from leaking to a low voltage circuit such as a pulse generating capacitor or a discharge switch, and the capacitor and the discharge switch are combined on the same side. The path through which the pulse passes is shortened, which can improve performance.
In the high voltage pulse generator of claim 2, in addition to the configuration of claim 1, the input part for connecting the power line of the external power source is arranged so as to face the pulse transformer across the discharge lamp connecting part. It is characterized by that.
According to the second aspect of the present invention, when the input unit is arranged facing downward, the pulse transformer, which is a heavy component, is arranged in a balanced manner on the left and right, so that a high voltage pulse generator with a good weight balance is obtained. Can do.
In the high voltage pulse generator of claim 3, in addition to the configuration of claim 1, the input part for connecting the power line of the external power source is arranged so as to face the discharge lamp connecting part with the pulse transformer interposed therebetween. It is characterized by that.
According to the third aspect of the present invention, when the input unit is disposed facing downward, the pulse transformer, which is a heavy component, is disposed in a balanced manner on the left and right sides, and is disposed on the lower side. In addition, a high voltage pulse generator with a better weight balance can be obtained.
In the high-voltage pulse generator according to claim 4, in addition to the configuration of any one of claims 1 to 3, the discharge lamp connecting portion constitutes a socket to which a cap of the discharge lamp is detachably attached. It is characterized by that.
According to the invention of claim 4, the discharge lamp can be detachably attached.
The high voltage pulse generator according to a fifth aspect is characterized in that, in addition to the configuration according to any one of the first to third aspects, the discharge lamp is fixed to the discharge lamp connecting portion.
According to the invention of claim 5, since the discharge lamp is directly fixed, it is possible to omit the structure such as a base and a socket, thereby using a large electronic component or a small high voltage pulse generator. It becomes possible to plan.
According to a sixth aspect of the present invention, the lighting apparatus includes the high voltage pulse generator according to any one of the first to fifth aspects.
According to the invention of claim 6, since the high voltage pulse generator having a small turning radius and improved electrical characteristics is provided, it is possible to obtain a small and high performance lighting fixture.
According to a seventh aspect of the present invention, there is provided a lighting device according to the sixth aspect.
According to the seventh aspect of the present invention, since the lighting device having a small size and good performance is provided, the cabin can be increased in size, and thereby a vehicle with improved comfort when riding can be obtained.
The present invention can reduce the radius of rotation, and can prevent a high voltage generated in the secondary winding from leaking to a low voltage side circuit such as a pulse generating capacitor or a discharge switch. There is an effect that can be improved.
As shown in FIGS. 1A to 1C, the high voltage pulse generator 1 (see FIG. 4) of the present embodiment has a core 2 wound with a primary winding N1 and a secondary winding N2. The pulse transformer PT is formed into a bottomed cylindrical shape whose front surface (front side in FIG. 1C) is opened from an insulating material, and is electrically connected to the high voltage side of the secondary winding N2 at the bottom 31a. A transformer section TB having a discharge lamp connection section 31 provided with an inner electrode (center electrode) OUT1, and a capacitor C and a discharge for pulse generation electrically connected to the primary winding N1 of the pulse transformer PT A case body serving as a front cover of the internal unit block 10 is provided with a circuit unit CB including a switch SG and a wiring board 5 on which the switch SG is mounted, and the internal unit block 10 including the transformer unit TB and the circuit unit CB. 6 and shield case It is constructed by housed in.
The circuit configuration of the high voltage pulse generator 1 of this embodiment is the same as the conventional configuration shown in FIG. In addition, unless otherwise specified, the front side of FIG. 1C is the front side of the high voltage pulse generator 1, the upper side of FIG. 1C is the upper side of the high voltage pulse generator 1, and FIG. ) Below the high voltage pulse generator 1, the right side of FIG. 1C is the right side of the high voltage pulse generator 1, and the left side of FIG. 1C is the left side of the high voltage pulse generator 1. 1C is referred to as the rear side of the high voltage pulse generator 1.
As shown in FIG. 2, the transformer unit TB includes a pulse transformer PT and a resin case 3 that houses the pulse transformer PT. The resin case 3 is integrally formed with a discharge lamp connection unit 31.
As shown in FIG. 2, the pulse transformer PT is attached to the core 2 from above the core 2, the secondary winding N2 wound around the core 2, and the secondary winding N2, and the secondary winding N2. The coil bobbin 20 disposed on the low voltage side of the coil and the primary winding N1 wound around the core 2 via the coil bobbin 20 are configured.
Here, the core 2 is formed from a magnetic material such as ferrite, for example, a synthetic resin containing about 80% by mass of Ni—Zn ferrite fine particles into a rod shape having a substantially elliptical cross section. For example, it is a thin foil-shaped flat conducting wire, and is wound around the core 2 in an edgewise manner (a winding method in which the flat conducting wire is opposed in the width direction).
The coil bobbin 20 is, for example, a resin molded product made of an insulating resin, and has a cylindrical winding body 20a around which a primary winding N1 is wound, and hooks formed on both ends of the winding body 20a. The parts 20b and 20b are provided integrally. The coil bobbin 20 is formed with a hole 20c in the axial direction, and the hole 20c is formed to have a size that allows the core 2 around which the secondary winding N2 is wound to be inserted.
The resin case 3 is made of, for example, a synthetic resin having a required insulating property, for example, a liquid crystal polymer. As shown in FIG. 1A, the housing 30 for the pulse transformer PT and the discharge lamp connecting portion 31 are formed. And integrated. Here, the discharge lamp connecting portion 31 is located on the center line CL1 whose central portion O passes through the substantially central portion in the axial direction (center line CL2 direction) of the pulse transformer PT stored in the storage portion 30 and is orthogonal to the axial direction. In this manner, the storage unit 30 is disposed on the side (right side in FIG. 1A).
The storage unit 30 is formed in a substantially rectangular parallelepiped box shape having an open rear side (front side in FIG. 1A), and a space for storing the pulse transformer PT is provided therein. When the pulse transformer PT is stored in the storage unit 30, the central part in the longitudinal direction of the storage part 30 and the central part in the axial direction of the pulse transformer PT are set so as to substantially coincide with each other.
The discharge lamp connecting portion 31 is formed in a bottomed cylindrical shape having an open front surface (front side in FIG. 1C). More specifically, the discharge lamp connecting portion 31 is integrally provided with a circular bottom portion 31a and a cylindrical portion 31b protruding forward from the peripheral portion of the bottom portion 31a, and the inner diameter of the base portion E of the HID lamp DL. It is formed to be approximately the same as the outer diameter. A pair of rectangular holes 32, 32 parallel to each other are provided through the bottom 31a, and a rectangular recess 33 is formed on the outer peripheral surface of the cylindrical portion 31b. In addition, a cylindrical inner wall portion 31c is integrally provided on the bottom portion 31a so as to surround the pair of holes 32, 32. The inner wall portion 31c allows the inner electrode OUT1 and the outer electrode OUT2 to be connected to each other. The insulation distance between them is secured.
On the other hand, the resin case 3 includes a first electrode 40 for electrically connecting the inner electrode terminal 40 serving as the inner electrode OUT1, the outer electrode terminal 41 serving as the outer electrode OUT2, and the pulse transformer PT1 to the wiring board 5. The connection terminal 42 and the second connection terminal 43 are assembled.
The inner electrode terminal 40 includes a pair of electrode terminal portions 40a and 40a facing each other, a caulking portion 40b to which an end on the high voltage side of the secondary winding N2 is fixed, and electrode terminal portions 40a and 40a. The base end portion and the caulking portion 40b are integrally provided with a substantially L-shaped connecting portion 40c, which is bent from a conductive metal plate.
The outer electrode terminal 41 includes a horizontally long flat plate portion 41a, a pair of electrode terminal portions 41b and 41b extending forward from a front end edge of the flat plate portion 41a, and a rear end portion of the flat plate portion 41a laterally. An extended circuit terminal portion 41c is integrally provided, and is bent from a conductive metal plate.
The first connection terminal 42 includes a primary winding caulking portion 42a in which one end portion of the primary winding N1 is caulked and a secondary voltage in which a low voltage side end portion of the secondary winding N2 is caulked and fixed. A winding caulking portion 42b and a long terminal portion 42c having both the caulking portions 42a and 42b on one end side and the other end side connected to the wiring board 5 are integrally provided, and are made of a conductive metal plate. It is composed.
The second connection terminal 43 includes a primary winding caulking portion 43a to which the other end portion of the primary winding N1 is caulked and a caulking portion 43a on one end side, and the other end side is connected to the wiring board 5. The long terminal portion 43b is integrally provided and is bent from a conductive metal plate.
And these terminals 40-43 are assembled | attached to the resin case 3 as follows.
The inner electrode terminal 40 has a pair of electrode terminal portions 40a, 40a projecting forward from a pair of holes 32, 32 formed in the bottom 31a of the discharge lamp connecting portion 31, respectively, and a caulking portion 40b is accommodated in the storage portion 30. In the state arrange | positioned in the high voltage side (lower end side in Fig.1 (a)) of the secondary winding N2 of the pulse transformer PT accommodated in, it is assembled | attached to the rear surface side of the resin case 3. FIG.
The outer electrode terminal 41 is formed by fitting the flat plate portion 41a into the concave portion 33 of the cylindrical portion 31b of the discharge lamp connecting portion 31 with the electrode terminal portions 41b and 41b facing the cylindrical portion 31b. It is assembled to.
The first connection terminal 42 has both the caulking portions 42a and 42b disposed on the low voltage side (the upper side in FIG. 1A) of the secondary winding N2 of the pulse transformer PT housed in the housing portion 30. The terminal portion 42c is assembled to the resin case 3 with the terminal portion 42c protruding from the storage portion 30 to the discharge lamp connecting portion 31 side (the right side in FIG. 1A).
The second connection terminal 43 has the caulking portion 43a disposed on the low voltage side (the upper side in FIG. 1A) of the secondary winding N2 of the pulse transformer PT housed in the housing portion 30, and the terminal portion 43b. Is assembled to the resin case 3 so as to be parallel to the first connection terminal 42 in a state in which is projected from the storage portion 30 to the discharge lamp connection portion 31 side (right side in FIG. 1A).
Thus, each terminal 40-42 is assembled | attached to the resin case 3, and the discharge lamp connection part 31 with which the terminal 40 for inner side electrodes and the terminal 41 for outer side electrodes were assembled | attached attaches the HID lamp DL so that attachment or detachment is possible. Socket B to be used. In the resin case 3, the above-described pulse transformer PT has the coil bobbin 20 connected to both connection terminals 42 and 43 with the high voltage side of the secondary winding N <b> 2 facing down as shown in FIG. It is stored in a close-up state. The primary winding N <b> 1 wound around the coil bobbin 20 is caulked and fixed at both ends to the caulking portion 42 a of the first connection terminal 42 and the caulking portion 43 a of the second connection terminal 43. The wound secondary winding N2 has the end on the low voltage side fixed to the caulking portion 42b of the first connection terminal 42 and the end on the high voltage side is the caulking portion of the inner electrode terminal 40. It is caulked and fixed to 40b. Thereafter, the storage unit 30 is filled with an insulating resin 8 such as an epoxy resin in order to improve the insulating property of the pulse transformer PT.
The transformer unit TB is configured as described above. Next, the circuit unit CB will be described. In the circuit diagram shown in FIG. 15, the circuit unit CB is a circuit component excluding the primary winding N1 of the pulse transformer PT of the low voltage side circuit LV, that is, a capacitor C for generating pulses, a discharge switch SG, a varistor, etc. Surge absorber ZNR, charge discharge resistor R, power supply terminals 44 to 46 formed in a strip shape from a conductive metal plate and connected to harness H connection lines L1 to L3, respectively, are mounted. And a wiring board 5.
The wiring substrate 5 is formed by forming a printed pattern (not shown) for forming the circuit shown in FIG. 15 on a rectangular insulating substrate 50. Here, the insulating substrate 50 has the structure shown in FIG. As shown in FIG. 2, the length dimension in the longitudinal direction is set to be substantially the same as the length dimension in the longitudinal direction (vertical direction in FIG. 1A) of the storage portion 30 of the resin case 3, and the short direction Is set to be approximately the same as the thickness dimension of the housing portion 30 of the resin case 3 (the length dimension in the vertical direction in FIG. 3). In addition, the wiring board 5 is abbreviate | omitted in FIG.1 (b) and FIG.10 (b).
A capacitor C is mounted on one surface of the wiring board 5 on one end side in the longitudinal direction (the upper end side in FIG. 1A), and the capacitor C is mounted on the other end side in the longitudinal direction of the wiring board 5 rather than the capacitor C. A discharge switch SG is mounted so as to be close to C. In addition, a surge absorber ZNR is mounted at the longitudinal center of the wiring board 5. A resistor R and power supply terminals 44 to 46 are mounted on the other end in the longitudinal direction of the wiring board 5, and the power supply terminals 44 to 46 serve as input terminals IN 1 to IN 3.
The circuit portion CB configured in this manner sandwiches one surface of the wiring board 5 on which circuit components such as the capacitor C are mounted with the discharge lamp connecting portion 31 of the resin case 3 as shown in FIG. And arranged in a state in which one end in the longitudinal direction where the capacitor C and the discharge switch SG are mounted is directed to the low voltage side of the secondary winding N2 of the pulse transformer PT. Thereby, the capacitor C and the discharge switch SG for generating a pulse are opposed to the high voltage region HF including the high voltage side of the secondary winding of the pulse transformer PT and the inner electrode terminal 40 with the discharge lamp connecting portion 31 interposed therebetween. Are arranged as follows. At this time, the wiring board 5 is set within the projection plane of the storage unit 30 onto the wiring board 5. Then, by mounting the outer electrode terminal 41 and the connection terminals 42 and 43 to the wiring board 5 by soldering or the like, the circuit unit CB is attached to the transformer unit TB. As a result, an internal unit block 10 having the circuit configuration shown in FIG. 15 is obtained. As shown in FIG. 1C, the internal unit block 10 has substantially the same length in the vertical direction and the horizontal direction. It has a square shape.
The internal unit block 10 obtained as described above is housed in a shield case 7 for shielding electromagnetic noise together with a case body 6 having a bayonet structure for fixing the HID lamp DL. ) And (b), a high voltage pulse generator 1 is completed.
As shown in FIG. 3, the case body 6 is formed in a box shape whose rear surface is opened from an insulating resin, and is attached to the front side of the inner unit block 10. A circular hole 6a is formed on the front surface of the case body 6 so that the discharge lamp connecting portion 31 of the internal unit block 10 faces the outside. A cylindrical shape surrounding the hole 6a is formed on the periphery of the hole 6a. The peripheral wall portion 6b is integrally protruded forward. The peripheral wall 6b is formed with a notch 6c for fixing the HID lamp DL so that the peripheral wall 6b is divided into four equal parts in the circumferential direction. The notch 6c corresponds to a fixing pin (not shown) of the HID lamp DL, and a guide portion 6d that is open at the front end and extends in the front-rear direction, and is orthogonal to the front-rear direction from the rear end portion of the guide portion 6d, And it has what is called a bayonet structure formed in the substantially L shape from the stop part 6e formed along the circumferential direction. For convenience, the side wall 6b is also illustrated in FIGS.
As shown in FIG. 3, the shield case 7 includes a rear (back) shield 70 and a front shield 71, both of which are metal products. The rear shield 70 is formed in a rectangular tube shape with a bottom having a substantially square bottom. The rear shield 70 has an inner portion at the substantially central portion of the lower surface where the power supply terminals 44 to 46 of the inner unit block 10 are arranged close to each other. A box-shaped connector case 70a communicating with the rear shield 70 is integrally formed. The front surface of the connector case 70a is opened, and the harness H is inserted into the rear shield 70 from the front surface opening through the connector case 70a. In addition, after the harness H is inserted and connected to the power supply terminals 44 to 46 of the internal unit block 10 in this way, the connector case 70a is filled with an insulating resin or the like.
The front shield 71 is formed in a box shape with an open rear surface, and a circular opening 71a for projecting the peripheral wall 6b of the case body 6 outward is formed on the front surface. A cylindrical portion 71b is integrally projected from the peripheral portion so as to be along the outer surface of the peripheral wall portion 6b of the case body 6, that is, the inner diameter is substantially equal to the outer diameter of the peripheral wall portion 6b.
Here, the inner unit block 10 is housed in the shield case 7 together with the case body 6 as follows. First, the inner block 10 is accommodated in the rear case 70 with the socket B facing forward, and the connection lines L1 to L3 of the harness H inserted into the rear case 70 via the connector case 70a are connected to the inner block 10. The power terminals 44 to 46 are connected respectively. Therefore, the connector case 70a serves as an input unit for connecting a power line of an external power source. At this time, the connection lines L1 to L3 are drawn to the high voltage side of the secondary winding N2 of the pulse transformer PT. Thereafter, the case body 6 is attached to the front surface of the inner unit block 10, and the front shield 71 is attached to the rear shield 70 so that the peripheral wall portion 6b of the case body 6 faces the outside from the opening 71a. .
In this way, the inner unit block 10 is housed in the shield case 7 together with the case body 6, whereby the high voltage pulse generator 1 shown in FIGS. 4A and 4B is completed. The operation of the high-voltage pulse generator 1 is substantially the same as that of the above-described conventional example, and thus the description thereof is omitted.
According to the high voltage pulse generator 1 of the present embodiment configured as described above, as shown in FIGS. 1A to 1C, the discharge lamp connecting portion 31 configuring the socket B is connected in the axial direction of the pulse transformer PT. Since it is disposed so as to be positioned on the center line CL1 that passes through the substantially central portion (in the direction of the center line CL2) and is orthogonal to the axial direction, the center O of the discharge lamp connecting portion 31 and the end of the resin case 3 The distance, that is, the turning radius can be made smaller than that of the conventional example shown in FIG. Further, as shown in FIG. 5A, even when used in the vehicle headlamp device 300 ′, the discharge lamp connecting portion 31 is disposed as described above, so that the size of the lamp insertion hole 310a is increased. Even if the voltage pulse generator 1 is reduced in size, the arrangement position of the HID lamp DL in the lamp housing 310 is not biased to one side of the lamp insertion hole 310a. There is no deterioration.
Moreover, as shown in FIG. 1 (a), the capacitor C and the discharge switch SG for generating pulses are connected to the high voltage side and inner electrode terminal 40 of the secondary winding of the pulse transformer PT with the discharge lamp connecting portion 31 interposed therebetween. Is disposed so as to be opposed to the high voltage region HF including (that is, on the opposite side of the center line CL1) and is separated from the high voltage side region HF, so that it is separately insulated from the capacitor C and the discharge switch SG. It is possible to prevent the high voltage from leaking to the low voltage side circuit LV such as the pulse generating capacitor C and the discharge switch SG without performing processing or the like. In addition, since the other circuit components (surge absorber ZNR and resistor R) of the low voltage side circuit LV are not arranged in the high voltage side region HF, the same effect can be obtained.
In addition, the capacitor C and the discharge switch SG for generating pulses are mounted together on one end in the longitudinal direction of the wiring board 5, and one end in the longitudinal direction of the wiring board 5 is connected to the low voltage of the secondary winding N2 of the pulse transformer PT. The capacitor C and the discharge switch SG are collectively arranged so as to be close to the primary winding N1 side of the pulse transformer PT by being directed to the side, and thereby the pulse generator P is wired as short as possible. In other words, since the wiring length of the pulse generator P, in other words, the path through which the pulse passes (large current path) is shortened, the electrical characteristics of the high voltage pulse generator 1 are improved, and thereby the high voltage pulse generator 1 performance can be improved.
By the way, the high voltage pulse generator 1 of this embodiment can be used for the vehicle headlamp device 300 ′ as shown in FIG. 5A as described above, and the high voltage pulse generator of this embodiment is used. By using the device 1, unlike the conventional example, it becomes possible to make the lamp insertion hole 310a smaller without deteriorating the mounting workability of the HID lamp and the electrical characteristics of the high voltage pulse generator. Thus, it is possible to obtain a vehicle headlamp device 300 ′ that is small and has high performance.
Therefore, according to the vehicle headlamp device 300 ′ using the high voltage pulse generator 1 of the present embodiment, it is possible to reduce the size without any problem. For example, the vehicle 400 as shown in FIG. When the vehicle is used, the size of the entire vehicle 400 or the size of the vehicle cabin (living room) is increased by reducing the space required for installation of the vehicle headlamp device 300 ', thereby increasing the comfort of riding. Can be improved.
Of course, the high voltage pulse generator 1 of the present embodiment can be used not only for the vehicle headlamp device 300 'described above, but also for a vehicle auxiliary lamp device and other lighting fixtures.
On the other hand, in the high voltage pulse generator 1 described above, as shown in FIG. 1A, the inner electrode terminal 40 is exposed to the outside, but from the viewpoint of safety, as shown in FIGS. A peripheral wall portion 34 surrounding the inner electrode terminal may be provided in the resin case 3.
For example, as shown in FIG. 7A, such a peripheral wall portion 34 is integrally projected on the rear surface of the bottom portion 31a of the discharge lamp connecting portion 31 so as to surround the inner electrode terminal 40 ′. The peripheral wall portion 34 and the storage portion 30 communicate with each other.
In the example shown in FIGS. 6 and 7, the inner electrode terminal 40 ′, the first connection terminal 42 ′, and the second connection terminal 43 ′ are the same as the inner electrode terminal 40 in FIG. Although the role is the same as that of the connection terminal 42 and the second connection terminal 43, the configuration is different, and these will be described below. The inner electrode terminal 40 ′ includes a substantially U-shaped terminal portion 40a ′ having a pair of electrode terminal portions (not shown) facing each other, and an end on the high voltage side of the secondary winding N2 at one end. The terminal portion 40a 'and the caulking portion 40b' are each formed of a conductive metal plate. The caulking portion 40b 'is caulked and fixed to the other end of the terminal portion 40a'. Has been.
The first connection terminal 42 'has a secondary winding caulking portion 42a' to which the low voltage side end portion of the secondary winding N2 is fixed by caulking, and a caulking portion 42a 'at one end portion, and the other end side is wired. An elongated terminal portion 42b ′ mounted on the substrate 5 is integrally formed and bent from a conductive metal plate, and one end portion of the primary winding N1 is fixed to one end side by soldering or the like. .
The second connection terminal 43 ′ is formed in an elongated shape from a conductive metal plate, the other end of the primary winding N1 is fixed to one end side by soldering or the like, and the other end is connected to the wiring board 5 Implemented.
In the resin case 3 provided with the peripheral wall portion 34, the inner electrode terminal 40 ′, and the connection terminals 42 ′ and 43 ′ as described above, the pulse transformer PT has a secondary winding as shown in FIG. The coil bobbin 20 is housed in a state where the high voltage side of the wire N2 is on the lower side and the coil bobbin 20 is close to both connection terminals 42 ′ and 43 ′. The primary winding N1 wound around the coil bobbin 20 has both ends fixed to one end of the connection terminals 42 ′ and 43 ′ by soldering or the like, and the secondary winding N2 wound around the core 2 The end portion on the low voltage side is caulked and fixed to the caulking portion 42a ′ of the first connection terminal 42 ′, and the end portion on the high voltage side is caulking and fixed to the caulking portion 40b ′ of the inner electrode terminal 40 ′. The Thereafter, as shown in FIG. 7B, the housing 30 and the peripheral wall 34 are filled with an insulating resin 8 such as an epoxy resin in order to improve the insulating property.
Therefore, according to the high voltage pulse generator 1 shown in FIGS. 6 and 7, it is possible to improve the insulating property of the inner electrode terminal 40 ′ that becomes a high voltage.
In the high voltage pulse generator 1 described above, the connection lines L1 to L3 of the harness H are directly connected to the power supply terminals 44 to 46 of the wiring board 5, but instead of connecting the connection lines L1 to L3, A pin type terminal or the like may be connected to form a connector in which the harness H is detachably connected to the connector case. The same applies to Embodiments 2 and 3 described later.
By the way, when the high voltage pulse generator is used in the vehicle headlamp device 300 ′ as shown in FIG. 5A, the high voltage pulse generator is used so that the harness H for connecting to the inverter 330 does not become long. It is preferable to arrange the connector case 70a from which the harness H of the generator 1 is pulled out on the lower side.
However, in the high voltage pulse generator 1 according to the first embodiment, as shown in FIG. 3, the connector case 70a serving as an input part for connecting a power source line (harness) of an external power source has a secondary winding N2 of the pulse transformer PT. 5 (a), when attached to the vehicle headlamp device 300 ', the pulse transformer PT, which is a relatively heavy component, is placed on the right side. Will be placed. Therefore, the weight balance between the left and right of the high voltage pulse generator 1 becomes very bad, and the high voltage pulse generator 1 tries to rotate with respect to the HID lamp DL or the like so that the pulse transformer PT moves downward. There is a risk that an excessive load is applied to the HID lamp DL and the like.
Therefore, in the high voltage pulse generator of the present embodiment, as shown in FIG. 8C, the power supply terminals 44 to 46 are arranged on the one surface side of the wiring board 5 facing the resin case 3. When mounted on the rear end side (the left end side in FIG. 8B) of the central portion in the direction and the inner unit block 11 is housed in the shield case 7, the connector case 70 a of the shield case 7 is connected to the discharge lamp connecting portion 31. Is opposed to the pulse transformer PT (that is, the connector case 70a is located on the opposite side of the pulse playing card PT with the center line CL2 as a boundary). At this time, the connection lines L1 to L3 of the harness H respectively connected to the power supply terminals 44 to 46 are connected to the wiring board 5 side along the center line CL1 (see FIG. 8A to FIG. 8C). 8 (a), and is led out from the connector case 70a. In addition, since the other structure is substantially the same as the said Embodiment 1, the same code | symbol is attached | subjected about the same structure and description is abbreviate | omitted.
Therefore, according to the high voltage pulse generator of the present embodiment, when the high voltage pulse generator is arranged with the connector case 70a facing downward, as shown in FIGS. Since the pulse transformer PT, which is a component, is positioned above the high voltage pulse generator 1 in a state where the axial direction is aligned in the left-right direction, the pulse transformer PT is arranged in a balanced manner on the left and right sides. A high voltage pulse generator with good quality can be obtained.
On the other hand, the high voltage pulse generator of the present embodiment is not limited to that shown in FIG. 8. For example, when the inner block 11 is housed in the shield case 7, the connector case 70 a sandwiches the pulse transformer PT. The discharge lamp connection portion 31 may be opposed (that is, the connector case 70a is located on the same side as the pulse transformer PT with the center line CL2 as a boundary). At this time, the connection lines L1 to L3 of the harness H respectively connected to the power terminals 44 to 46 are connected to the pulse transformer PT side (see FIG. 9A) along the center line CL1, as shown in FIGS. 9 (a), and is led out from the connector case 70a.
According to the high voltage pulse generator shown in FIG. 9, when the high voltage pulse generator is arranged with the connector case 70a facing downward, as shown in FIGS. Since a certain pulse transformer PT is positioned below the high-voltage pulse generator 1 with the axial direction aligned in the left-right direction, the pulse transformer PT is arranged in a balanced manner on the left and right, thereby reducing the weight balance. A good high voltage pulse generator can be obtained. In addition, unlike the high-voltage pulse generator of FIG. 8, the pulse transformer PT is disposed on the lower side, so that the weight balance can be further improved than that shown in FIG.
8 and 9, a part of the connection lines L1 to L3 enters the high voltage region HF. However, the connection lines L1 to L3 may be bypassed so as not to enter the high voltage region HF. Good.
The high voltage pulse generator 1 according to the first embodiment constitutes a socket B to which the HID lamp DL is detachably attached by the discharge lamp connecting portion 31 corresponding to the HID lamp DL having the base E. However, the high voltage pulse generator 1 ′ of the present embodiment corresponds to an HID lamp (hereinafter referred to as a burner) 9 that does not include a base portion, and includes a discharge lamp connection portion 35 to which the burner 9 is fixed by welding or the like. There is a feature. In addition, about the structure similar to the high voltage pulse generator 1 of the said Embodiment 1, the same code | symbol is attached | subjected and description is abbreviate | omitted.
First, the burner 9 will be described. The burner 9 is, for example, a mercury lamp or a metal halide lamp, and as shown in FIG. 11, the arc tube 90, a pair of electrodes 91 and 92 disposed in the arc tube 90 apart from each other, and the rear of the arc tube 90 This is a so-called cantilever type discharge lamp composed of a cylindrical support portion 93 to which the end side is fixed.
Here, the arc tube 90 is made of, for example, quartz glass, and a substantially spherical discharge space in which mercury, halogen gas, inert gas, or the like is sealed is formed in the center. The electrodes 91 and 92 are formed in a long bar shape using, for example, tungsten, and the arc tube has one end projecting into the arc tube 90 and the other end projecting outward from the arc tube 90. 90, and both electrodes 91 and 92 are arranged so that one end portions thereof are spaced apart from each other in the discharge space of the arc tube 90 with a predetermined interval. The space between the electrodes 91 and 92 and the arc tube 90 is hermetically sealed.
The support portion 93 includes a base portion 93a having a substantially cylindrical shape that is inserted so that the arc tube 90 is fixed to the front end side and the other end side of the electrode 91 protruding from the arc tube 90 protrudes to the rear end side. And an annular flange portion 93b provided so as to surround the front end side of the 93a. The electrode 92 protruding from the arc tube 90 is routed so as to protrude between the base portion 93a and the flange portion 93b so as to protrude toward the rear end side of the base portion 93a. Protected.
As described above, the burner 9 is configured, and when such a burner 9 is applied with a predetermined voltage (breakdown voltage) between a pair of electrodes 91 and 92, for example, as in a known discharge lamp. The dielectric breakdown occurs in the discharge space of the arc tube 90, discharge is started, the enclosed mercury is vaporized, and light is emitted by plasma discharge of high-pressure mercury gas.
Next, the high voltage pulse generator 1 'according to the present embodiment will be described with reference to FIGS. As shown in FIGS. 10A to 10C, the high voltage pulse generator 1 ′ according to the present embodiment includes a pulse transformer PT and an insulating material from the front (front side in FIG. 10C). A discharge lamp connection portion 35 provided with an inner electrode terminal (not shown) that is formed in a cylindrical shape having an open side and is electrically connected to the high voltage side of the secondary winding N2. The transformer unit TB and the circuit unit CB are provided, and the inner unit block 12 including the transformer unit TB and the circuit unit CB is housed in the protective case 60 and the shield case 72. . The circuit configuration of the high voltage pulse generator 1 ′ of this embodiment is the same as that of the first embodiment.
As shown in FIG. 10, the transformer section TB includes a pulse transformer PT and a resin case 3 ′ that houses the pulse transformer PT, and a discharge lamp connecting portion 35 is formed integrally with the resin case 3 ′. .
The resin case 3 ′ is made of, for example, a synthetic resin having a required insulating property, for example, a liquid crystal polymer. As shown in FIG. 10A, the housing portion 30 for the pulse transformer PT and the discharge lamp connecting portion. 35 as a single unit. Here, the discharge lamp connecting portion 35 passes through a substantially central portion in the axial direction (center line CL2 direction) of the pulse transformer PT in which the central portion O ′ is accommodated in the accommodating portion 30, and is on the center line CL1 orthogonal to the axial direction. In such a manner, it is arranged on the side of the storage unit 30 (right side in FIG. 10A).
Such a discharge lamp connection part 35 is formed in a cylindrical shape, and as shown in FIG. 10A, the inside of the discharge lamp connection part 35 and the inside of the storage part 30 communicate with each other on the rear end side. The discharge lamp connecting portion 35 has an inner diameter that is approximately the same as the outer diameter of the base portion 93a of the burner 9, and the burner 9 can be fixed to the discharge lamp connecting portion 35 by fitting the base portion 93a of the burner 9. ing.
On the other hand, the resin case 3 ′ has an inner electrode terminal (not shown) and an outer electrode terminal 41 ′ to which the electrodes 91 and 92 of the burner 9 are electrically connected by soldering (welding), etc. The connection terminal 42 and the child 43 are provided.
The inner electrode terminal is formed in, for example, a band shape from a conductive metal plate, and in order to electrically connect the end on the high voltage side of the secondary winding N2 and the electrode 91 of the burner 9, The portion where the electrode 91 is welded is provided in the resin case 3 ′ so as to protrude into the discharge lamp connecting portion 35.
The outer electrode terminal 41 ′ is formed, for example, from a conductive metal plate in a band shape, and one end thereof is embedded in the discharge lamp connecting portion 35 in order to connect the electrode 92 of the burner 9 to the wiring board 5. The other end side is provided on the resin case 3 ′ so as to protrude from the discharge lamp connecting portion 35 to the wiring board 5 side.
The resin case 3 ′ is configured as described above, and the base portion 93 a of the burner 9 is fitted into the discharge lamp connecting portion 35 of the resin case 3 ′. In this state, the electrodes 91 and 92 of the burner 9 are connected to the inner electrode terminals. The burner 9 is fixed to the discharge lamp connecting portion 35 of the resin case 3 ′ by being electrically connected to the outer electrode terminal 41 ′ by soldering or the like.
In the resin case 3 ', the above-described pulse transformer PT is placed close to the connection terminals 42 and 43 with the high voltage side of the secondary winding N2 on the lower side, as in the first embodiment. It is stored in the state of letting it. Here, both ends of the primary winding N1 wound around the coil bobbin 20 are caulked and fixed to the caulking portion 42a of the first connection terminal 42 and the caulking portion 43a of the second connection terminal 43, respectively. The secondary winding N2 wound around the end of the low voltage side is fixed by caulking to the caulking portion 42b of the first connection terminal 42, and the end of the high voltage side is caulking to the inner electrode terminal 40. It is caulked and fixed to the portion 40b. Thereafter, the discharge lamp connection portion 35 and the storage portion 30 are filled with an insulating resin 8 such as an epoxy resin in order to improve the insulating property of the pulse transformer PT.
The transformer unit TB is configured as described above, and the circuit unit CB is attached to the transformer unit TB as in the first embodiment.
In other words, the circuit unit CB includes the storage unit 30 on one surface of the wiring board 5 on which circuit components such as the capacitor C are mounted, with the discharge lamp connection unit 35 of the resin case 3 ′ interposed therebetween, as shown in FIG. And one end in the longitudinal direction, on which the capacitor C and the discharge switch SG are mounted, is disposed in a state in which it is directed to the low voltage side of the secondary winding N2 of the pulse transformer PT. As a result, the pulse generating capacitor C and the discharge switch SG are opposed to the high voltage region HF including the high voltage side of the secondary winding of the pulse transformer PT and the terminal for the inner electrode with the discharge lamp connecting portion 35 interposed therebetween. Placed in. Further, when the wiring board 5 is arranged in the resin case 3 ′ in this way, the wiring board 5 is placed within the projection plane of the storage unit 30 onto the wiring board 5. Then, by mounting the outer electrode terminal 41 ′ and the connection terminals 42 and 43 to the wiring board 5 by soldering or the like, the circuit unit CB is attached to the transformer unit TB, thereby having the circuit configuration shown in FIG. An internal unit block 12 is obtained.
The internal unit block 12 thus obtained is housed in a protective case 60 for mechanically and electrically protecting the internal unit block 12 and a shield case 72 for shielding electromagnetic noise and the like. Thus, a high voltage pulse generator 1 ′ as shown in FIG. 12 is completed.
As shown in FIG. 11, the protective case 60 has a case cover 61 formed in a box shape whose front surface is opened from an insulating resin, and a box cover 61 whose rear surface is opened from an insulating resin. It is comprised by the case body 62 to be attached. In addition, a rectangular tube-shaped connector case 61a whose upper and lower surfaces are opened to draw the connection lines L1 to L3 connected to the inner unit block 12 to the outside is provided at a substantially central portion of the lower surface of the case cover 61. Yes. On the other hand, a circular hole 62a is formed on the front surface of the case body 62 so as to allow the burner 9 to be inserted (in other words, it has an inner diameter comparable to the outer diameter of the flange 93b of the burner 9). A rectangular cutout 62b into which a part of the front side of the connector case 61 is inserted is formed on the lower side surface. When the inner unit block 12 is stored in the protective case 60, the protective case 60 may be filled with an insulating resin such as silicon or epoxy in order to improve insulation.
As shown in FIG. 11, the shield case 72 includes a rear shield 73 and a front shield 74, both of which are metal products. The rear shield 73 is formed in a box shape with an open front surface, and a rectangular cutout 73a is formed on the lower side corresponding to the connector case 61a of the protective case 60, and on the periphery of the cutout 73a, A substantially U-shaped connector shield cover 73b covering the rear surface side of the connector case 60a is integrally projected. The front shield 74 is formed in a box shape with an open rear surface, and is formed on the front surface in a size that allows the burner 9 to be inserted (in other words, an inner diameter that is approximately the same as the outer diameter of the flange portion 93b of the burner 9). A circular hole 74a is formed, and a rectangular notch (not shown) is formed on the lower side of the protective case 60 corresponding to the connector case 61a. A substantially U-shaped connector shield cover 74b covering the front side of the connector case 60a is integrally provided.
The inner unit block 12 is housed in the protective case 60 and the shield case 72 as follows. First, the internal unit block 12 with the burner 9 attached in advance as described above is housed in the case cover 61 with the burner 9 facing forward, and the connection lines L1 to L3 are connected to the internal unit via the connector case 61a. The power supply terminals 44 to 46 of the block 12 are respectively connected. That is, the connector case 61a serves as an input unit for connecting a power line of an external power source. Next, the case body 62 is attached to the front surface of the inner unit block 12, and then the rear shield 73 and the front shield 74 are attached to the protective case 60 in which the inner unit block 12 is housed, and the protective case 60 is attached. Store in the shield case 72.
As a result, the inner block 12 is accommodated in the protective case 60 and the shield case 72, and the high voltage pulse generator 1 'shown in FIG. 12 is completed. The operation of the high voltage pulse generator 1 'is substantially the same as that of the above-described conventional example, and thus the description thereof is omitted.
According to the high voltage pulse generator 1 ′ of the present embodiment configured as described above, as shown in FIGS. 10A to 10C, the discharge lamp connecting portion 35 to which the burner 9 is connected is connected to the pulse transformer PT. Since it is disposed so as to be positioned on the center line CL1 passing through the substantially central portion in the axial direction and orthogonal to the axial direction, the distance between the center O ′ of the discharge lamp connecting portion 35 and the end portion of the resin case 3 ′, That is, the turning radius can be made smaller than that of the conventional example shown in FIG. Further, even when used in the vehicle headlamp device 300 ′ as shown in FIG. 5A, the discharge lamp connecting portion 35 is arranged as described above, so that the size of the lamp insertion hole 310a is set to a high voltage. Even if the size is reduced in accordance with the pulse generator 1 ′, the arrangement position of the burner 9 in the lamp housing 310 is not biased to one side of the lamp insertion hole 310 a, so that the mounting workability is not deteriorated. .
In addition, as shown in FIG. 10A, the capacitor C and the discharge switch SG for generating the pulse are connected to the high voltage side and the inner electrode terminal of the secondary winding of the pulse transformer PT with the discharge lamp connecting portion 35 interposed therebetween. Since it is arranged so as to face the high voltage region HF that is included (that is, on the opposite side with the center line CL1 as a boundary) and is separated from the high voltage side region HF, the capacitor C and the discharge switch SG are separately insulated. The high voltage can be prevented from leaking to the low voltage side circuit LV such as the pulse generating capacitor C and the discharge switch SG. In addition, since the other circuit components (surge absorber ZNR and resistor R) of the low voltage side circuit LV are not arranged in the high voltage side region HF, the same effect can be obtained.
In addition, the capacitor C and the discharge switch SG for generating pulses are mounted together on one end in the longitudinal direction of the wiring board 5, and one end in the longitudinal direction of the wiring board 5 is connected to the low voltage of the secondary winding N2 of the pulse transformer PT. The capacitor C and the discharge switch SG are collectively arranged so as to be close to the primary winding N1 side of the pulse transformer PT by being directed to the side, and thereby the pulse generator P is wired as short as possible. In other words, since the wiring length of the pulse generator P, in other words, the path through which the pulse passes (large current path) is shortened, the electrical characteristics of the high voltage pulse generator 1 'are improved, thereby generating the high voltage pulse. The performance of the vessel 1 can be improved.
Further, in the high voltage pulse generator 1 ′ of the present embodiment, a discharge lamp (burner) not provided with a base is used, and this discharge lamp is fixed to the discharge lamp connecting portion 35. Compared to 1, the configuration such as the base and the socket can be omitted, which makes it possible to use a large electronic component for the pulse generating capacitor C or the like and to reduce the size of the high voltage pulse generator. .
The high-voltage pulse generator 1 ′ of the present embodiment can be used not only for the vehicle headlamp device 300 ′ described above, but also for a vehicle auxiliary lamp device and other lighting fixtures. .
(A) is a rear view of the principal part of the high voltage pulse generator of Embodiment 1 of this invention, (b) is a side view of the principal part same as the above, (c) is the principal part same as the above. FIG. It is process drawing of a transformer part same as the above. It is process drawing of a high voltage pulse generator same as the above. (A) is a perspective view of a high voltage pulse generator same as the above, (b) is a perspective view same as the above. (A) is a schematic sectional drawing of the lighting fixture using the high voltage pulse generator same as the above, (b) is a perspective view of the vehicle using the lighting fixture same as the above. It is a rear view of the principal part which shows the other example of the high voltage pulse generator same as the above. (A) is the perspective view before resin filling of the principal part same as the above, (b) is the perspective view after resin filling of the principal part same as the above. (A) is a rear view of the principal part of the high voltage pulse generator of Embodiment 2 of this invention, (b) is a side view of the principal part same as the above, (c) is the principal part same as the above. FIG. (A) is a rear view of the principal part of another high voltage pulse generator same as the above, (b) is a side view of the principal part of the same, and (c) is a front view of the principal part of the same. It is. (A) is a rear view of the principal part of the high voltage pulse generator of Embodiment 3 of this invention, (b) is a side view of the principal part same as the above, (c) is the principal part same as the above. FIG. It is process drawing of a high voltage pulse generator same as the above. It is a perspective view of a high voltage pulse generator same as the above. It is a perspective view of the conventional high voltage pulse generator. It is process drawing of a high voltage pulse generator same as the above. It is a circuit diagram of a high voltage pulse generator same as the above. It is a schematic sectional drawing of the lighting fixture using the high voltage pulse generator same as the above.
2 Core 31 Discharge lamp connection portion 31a Bottom portion 40 Inner electrode terminal PT Pulse transformer N1 Primary winding N2 Secondary winding C Capacitor SG Discharge switch HF High voltage region O Center CL1, CL2 Center line
A pulse transformer in which a primary winding and a secondary winding are wound around a rod-shaped core, and a cylindrical shape whose front surface is opened from an insulating material, which is electrically connected to the high voltage side of the secondary winding. A discharge lamp connecting portion provided with an electrode connected to the capacitor, and a pulse generating capacitor and a discharge switch electrically connected to the primary winding of the pulse transformer, the discharge lamp connecting portion having a central portion The capacitor and the discharge switch are arranged so as to be positioned on a line that passes through a substantially central portion in the axial direction of the pulse transformer and is orthogonal to the axial direction, and the capacitor and the discharge switch are opposed to the high voltage side of the secondary winding with the discharge lamp connecting portion interposed therebetween. A high voltage pulse generator characterized by being arranged to do so.
2. The high voltage pulse generator according to claim 1, wherein an input section for connecting a power line of an external power source is disposed so as to face the pulse transformer with the discharge lamp connecting section interposed therebetween.
2. The high voltage pulse generator according to claim 1, wherein an input part for connecting a power line of an external power source is arranged so as to face the discharge lamp connecting part with a pulse transformer interposed therebetween.
The high-voltage pulse generator according to any one of claims 1 to 3, wherein the discharge lamp connecting portion constitutes a socket to which a cap of the discharge lamp is detachably attached.
The high voltage pulse generator according to any one of claims 1 to 3, wherein a discharge lamp is fixed to the discharge lamp connecting portion.
A lighting apparatus comprising the high-voltage pulse generator according to any one of claims 1 to 5.
A vehicle comprising the lighting apparatus according to claim 6.
JP2005093111A 2005-03-28 2005-03-28 High voltage pulse generator, lighting apparatus using the same, and vehicle Active JP4426995B2 (en)
JP2005093111A JP4426995B2 (en) 2005-03-28 2005-03-28 High voltage pulse generator, lighting apparatus using the same, and vehicle
PCT/IB2006/050931 WO2006103621A2 (en) 2005-03-28 2006-03-28 High-voltage pulse generator, and lighting apparatus and vehicle having the same
US11/909,847 US7915828B2 (en) 2005-03-28 2006-03-28 High-voltage pulse generator, and lighting apparatus and vehicle having the same
DE602006013967T DE602006013967D1 (en) 2005-03-28 2006-03-28 High voltage impulse generator and lighting device and vehicle therefor
CN 200680010378 CN101421801B (en) 2005-03-28 2006-03-28 High-voltage pulse generator, and lighting apparatus and vehicle having the same
EP06727748A EP1883936B1 (en) 2005-03-28 2006-03-28 High-voltage pulse generator, and lighting apparatus and vehicle having the same
JP2006278056A JP2006278056A (en) 2006-10-12
JP4426995B2 true JP4426995B2 (en) 2010-03-03
ID=37053764
JP2005093111A Active JP4426995B2 (en) 2005-03-28 2005-03-28 High voltage pulse generator, lighting apparatus using the same, and vehicle
US (1) US7915828B2 (en)
EP (1) EP1883936B1 (en)
JP (1) JP4426995B2 (en)
CN (1) CN101421801B (en)
DE (1) DE602006013967D1 (en)
WO (1) WO2006103621A2 (en)
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JP5915430B2 (en) * 2012-07-20 2016-05-11 富士電機株式会社 Inverter device
JP1547881S (en) * 2015-09-16 2016-04-18
JP1544509S (en) * 2015-09-16 2016-02-29
JP1548220S (en) * 2015-09-16 2016-04-18
JP3315854B2 (en) 1995-02-28 2002-08-19 松下電工株式会社 The discharge lamp lighting device
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JP4096730B2 (en) 2002-12-24 2008-06-04 松下電工株式会社 Discharge lamp starter
2005-03-28 JP JP2005093111A patent/JP4426995B2/en active Active
2006-03-28 DE DE602006013967T patent/DE602006013967D1/en active Active
2006-03-28 EP EP06727748A patent/EP1883936B1/en active Active
2006-03-28 CN CN 200680010378 patent/CN101421801B/en active IP Right Grant
2006-03-28 US US11/909,847 patent/US7915828B2/en active Active
2006-03-28 WO PCT/IB2006/050931 patent/WO2006103621A2/en not_active Application Discontinuation
WO2006103621A3 (en) 2008-01-24
EP1883936A2 (en) 2008-02-06
JP2006278056A (en) 2006-10-12
US20080191627A1 (en) 2008-08-14
EP1883936B1 (en) 2010-04-28
DE602006013967D1 (en) 2010-06-10
CN101421801B (en) 2011-09-28
CN101421801A (en) 2009-04-29
US7915828B2 (en) 2011-03-29
WO2006103621A2 (en) 2006-10-05
JP3826158B2 (en) 2006-09-27 Electrodeless discharge lamp
KR20010051657A (en) 2001-06-25 Gas discharge lamp base with a starting device
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EP0886286B1 (en) 2004-09-01 High-voltage transformer and a vehicle-lamp lighting-on device using the same
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