Source: https://patents.google.com/patent/JP2010256316A/en
Timestamp: 2020-01-20 18:39:21
Document Index: 405026751

Matched Legal Cases: ['art 5', 'art 6', 'art 23', 'art 23', 'art 6', 'art 5', 'art 6', 'art 7', 'art 8', 'art 10', 'art, 24']

JP2010256316A - Current sensor - Google Patents
JP2010256316A
JP2010256316A JP2009125825A JP2009125825A JP2010256316A JP 2010256316 A JP2010256316 A JP 2010256316A JP 2009125825 A JP2009125825 A JP 2009125825A JP 2009125825 A JP2009125825 A JP 2009125825A JP 2010256316 A JP2010256316 A JP 2010256316A
JP2009125825A
Nobuyuki Shinchi
信幸 新地
2009-04-27 Application filed by Kohshin Electric Corp, 甲神電機株式会社 filed Critical Kohshin Electric Corp
2009-04-27 Priority to JP2009125825A priority Critical patent/JP2010256316A/en
2010-11-11 Publication of JP2010256316A publication Critical patent/JP2010256316A/en
<P>PROBLEM TO BE SOLVED: To provide a current sensor which can suppress variance in performance by reducing a discontinuous error in a response of a magnetoresistance effect element without an attaching means of adjusting a direction of a magnetic field to be applied to the magnetoresistance effect element from a primary conductor. <P>SOLUTION: An arc formation section of the primary conductor is connected to each connection conductor section through each non-arc formation section elongating in the in-plane direction of the arc formation section, and the each non-arc formation section is formed with a slit. <P>COPYRIGHT: (C)2011,JPO&INPIT
The present invention relates to a current sensor for measuring a current to be measured in the vicinity of an arc forming portion of a primary conductor having an arc forming portion to which a current to be measured is applied.
Conventionally, as a method for measuring a current to be measured in a non-contact manner, there is generally a method using a magnetic core. In a current sensor using a magnetic core, the magnetic core is installed so as to surround a conductor through which a current to be measured flows, and a magnetic circuit is formed together with a gap portion provided in the magnetic core. The magnitude of the current to be measured is measured in a non-contact manner by measuring the magnitude of the magnetic flux generated in the magnetic circuit by the current to be measured through the magnetoelectric conversion element installed in the gap portion.
On the other hand, current sensors that do not use a magnetic core have been proposed for the purpose of miniaturization, weight reduction, and high accuracy. As a current sensor that uses a conventional magnetoelectric conversion element and does not use a magnetic core, a bridge circuit made up of a plurality of magnetoresistive elements is arranged on a U-shaped primary conductor with a predetermined interval through an insulator. There are some (see, for example, Patent Document 1).
JP 8-21138 JP 2000-19199 A
Nakamura, et al .: Journal of the Japan Institute of Metals, Vol. 56, no. 7 (1992) 849
The primary conductor of the current sensor or magnetic sensor disclosed in Patent Document 1 has a symmetrical U-shaped structure, and a reverse magnetic field is applied to each of the left and right half bridges of a bridge circuit composed of magnetoresistive elements. And has the advantage of removing a uniform external magnetic field. However, the primary conductor has a symmetrical U-shaped structure, and the primary conductors located on both sides of the magnetoresistive effect element have a linear shape and are substantially perpendicular to the longitudinal direction of each magnetoresistive effect element. Because of the configuration that applies a magnetic field from a certain direction, there is a risk that a discontinuous error may be superimposed on the response of the magnetoresistive element, that is, the output of the current sensor, due to the influence of Barkhausen noise. . This phenomenon is disclosed in Non-Patent Document 1 described above, and when the inclination of the induced magnetic anisotropy with respect to the major axis direction of the magnetoresistive element, that is, the shape magnetic anisotropy direction is θ, the magnetoresistive element The direction of the magnetic field that minimizes the influence of the discontinuous change in the response increases with increasing θ from the perpendicular direction. Thus, although there is a certain magnetic field direction that reduces discontinuous errors according to the value of θ, there is no means for adjusting the direction of the magnetic field applied from the primary conductor, and the manufactured current sensor There is a problem in that the degree of discontinuous error varies depending on the current, resulting in variations in the performance of the current sensor.
The current conducting path of the current detection method disclosed in FIG. 4 of the above-mentioned Patent Document 2 has a point-symmetrical substantially circular shape and is intended for a Hall element. If the current flows along the inner circumference of the circle, the direction of the reverse magnetic field applied in the plane of the element is defined as one direction. In this case, the directivity of the magnetic field is relaxed, and the degree of discontinuous error is also mitigated accordingly. However, since the current flows through the shortest distance between the input and the output in the applied conductor, the current does not flow along the inner circumference of the circle in the structure shown in FIG. If the flow is visualized, it becomes almost the same as the primary conductor of the U-shaped structure, the above advantages are not realized, and there is a problem that the performance of the current sensor varies.
The present invention has been made in order to solve the above-described problems, and is not effective in the response of the magnetoresistive effect element without providing means for adjusting the direction of the magnetic field applied from the primary conductor to the magnetoresistive effect element. It is an object of the present invention to provide a current sensor that can reduce continuous errors and suppress variation in performance.
The current sensor according to the present invention includes four magnetoresistive elements on the installation board, the first half bridge circuit is arranged in one area separated from the center line of the installation board, and the other area. A second current detection device having a second half-bridge circuit disposed therein, and at least one primary conductor having a line-symmetrical arc forming portion, and a symmetry line between the center line of the installation board and the arc-forming portion is substantially At least one of the current detection devices is arranged in the vicinity of the arc forming portion so as to coincide with each other.
In the current sensor according to the present invention, the arc forming portion of the primary conductor is connected to each connecting conductor portion via each non-arc forming portion extending in an in-plane direction of the arc forming portion. A structure is provided in which a slit is provided in the arc forming portion.
Further, the current sensor according to the present invention has a structure in which the arc forming portion of the primary conductor is connected to each connecting conductor portion via each non-arc forming portion extending in an out-of-plane direction of the arc forming portion. is there.
In the current sensor according to the present invention, the arc forming portion of the primary conductor is connected to each connecting conductor portion via each non-arc forming portion extending in a direction perpendicular to the symmetry axis, and the primary conductor is insulated. The structure which cross | intersects through a part is taken.
The current sensor according to the present invention has a structure in which the arc forming portion of the primary conductor is formed by a current line wound around at least one bobbin having an arc-shaped side surface made of an insulator. It is.
According to the current sensor of the present invention, the first half-bridge circuit is arranged in one region divided with respect to the center line on the installation board by four magnetoresistive elements on one installation board. Since the second bridge circuit is disposed in the other region and a magnetic field in the opposite direction is applied to each half bridge circuit, there is an effect of removing a uniform external magnetic field.
In addition, the direction of the magnetic field applied in the plane of the magnetoresistive effect element is not defined in one direction, the directivity of the magnetic field is relaxed, and accordingly, the degree of discontinuous error in the response of the magnetoresistive effect element is also relaxed, This has the effect of reducing current sensor output variations and output errors.
In addition, according to the current sensor of the present invention, the discontinuous error in the response of the magnetoresistive effect element can be reduced without providing means for adjusting the direction of the magnetic field applied from the primary conductor to the magnetoresistive effect element, thereby reducing the size. There is also an effect of cost reduction.
Further, by providing a shield layer on the inner layer of the sensor substrate including the current detection device, there is an effect of removing or reducing electric field noise mainly generated from the primary conductor.
It is a perspective view of the current sensor by Embodiment 1 of this invention. It is a top view of the current sensor by Embodiment 1 of this invention. It is sectional drawing of the current sensor by Embodiment 1 of this invention. It is a magnetic field vector and its decomposition | disassembly vector of the electric current sensor by Embodiment 1 of this invention near the electric current detection device part shown in FIG. It is a top view which shows the current detection device part of the current sensor by Embodiment 1 of this invention. It is a structure schematic diagram which shows the current detection device part of the current sensor by Embodiment 1 of this invention. It is a top view which shows the current line in the conventional primary conductor. It is a top view which shows the electric current line in the primary conductor by Embodiment 1 of this invention. It is a magnetic field vector of the current detection device part vicinity when the different primary conductor of the current sensor by Embodiment 1 of this invention is used, and its decomposition | disassembly vector. It is a block diagram which has arrange | positioned the compensation electrically conductive line of the current sensor by Embodiment 1 of this invention. It is a perspective view of the primary conductor by Embodiment 2 of this invention. It is a top view of another primary conductor by Embodiment 2 of this invention. It is sectional drawing of another primary conductor by Embodiment 2 of this invention. It is a perspective view of the current sensor by Embodiment 3 of this invention.
1 is a perspective view of a current sensor according to Embodiment 1 of the present invention, FIG. 2 is a plan view of FIG. 1, and FIG. 3 is a part of an AA ′ section (XZ plane) in FIGS. FIG. In the figure, the current sensor 1 includes a sensor substrate 2 having a current detection device unit 7 and a sensor circuit unit 9, and a primary conductor 3.
The primary conductor 3 according to the first embodiment is made of a metal plate having electrical conductivity, and is formed by one circular arc forming portion 4 cut into a substantially circular shape, each non-arc forming portion 5 having a slit 8, and a surface. The connecting conductor portion 6 extends inward. The cross-sectional shape of the primary conductor 3 in the arc forming portion 4 is a rectangle having a long axis in the X direction, and the sensor substrate 2 is installed on the arc forming portion 4.
First, the configuration of the current detection device unit 7 will be described.
FIG. 5 shows a plan view of the current detection device unit 7, which is divided into two regions on the installation substrate 17 by the center line 11 of the installation substrate 17. In each region, the magnetoresistive effect elements 14 a and 14 b, magnetic Resistive effect elements 14c and 14d are arranged equally in line symmetry. Here, the magnetic sensitive direction of the magnetoresistive effect element 14 is the X direction, and the longitudinal direction is the Y direction. The four magnetoresistive effect elements 14a to 14d are arranged in parallel to each other with respect to the center line 11 of the installation substrate 17, and the magnetoresistive effect elements 14a and 14d have a resistance value corresponding to an increase in the magnetic field in the opposite direction. The magnetoresistive effect elements 14b and 14c have a magnetoresistive effect characteristic in which the resistance value decreases together with an increase in the magnetic field in the opposite direction. Although not shown, a barber pole electrode structure is formed on the magnetoresistive element. The four magnetoresistive effect elements 14 are each configured as one, but a plurality of magnetoresistive effect elements may be connected in a crank shape to increase the line length. Further, it may be configured symmetrically with respect to the center point on the center line 11. The connection current line 15 forms a bridge circuit 18 by connecting the four magnetoresistive effect elements 14, and the connection area 16 is used as an input / output terminal portion of the bridge circuit 18.
FIG. 6 is a schematic configuration diagram showing the current detection device 7 of the current sensor 1 according to Embodiment 1 of the present invention. In FIG. 6, by connecting the four magnetoresistive effect elements 14 with the connection current line 15, FIG. A half-bridge circuit (first half-bridge circuit) 19a comprising a series connection of magnetoresistive elements 14a and 14b, and a half-bridge circuit (second half-bridge circuit) 19b comprising a series connection of magneto-resistive elements 14c and 14d. A bridge circuit 18 composed of parallel connections is configured.
The connection area (first connection area) 16a is connected to the connection current line 15 between the magnetoresistive effect elements 14a and 14c of the bridge circuit 18, and the other connection area (second connection area) 16b is the bridge circuit. 18 is connected to the connection current line 15 between the magnetoresistive effect elements 14b and 14d, and a voltage is supplied to the bridge circuit 18 from the connection areas 16a and 16b. The connection area (third connection area) 16c is connected to the connection current line 15 between the magnetoresistive elements 14a and 14b of the bridge circuit 18, and the other connection area (fourth connection area) 16d is the bridge circuit. It is connected to a connection current line 15 between 18 magnetoresistive elements 14c and 14d, and the output voltage of the bridge circuit 18 is detected from the connection areas 16c and 16d.
Although not shown in FIGS. 5 and 6, the compensation conductive line 20 is disposed above or below the four magnetoresistive elements 14 a to 14 d on the installation substrate 17, or both through an insulating layer. A magnetic balance type configuration may be employed in which a current that cancels the magnetic field generated in the vicinity of the four magnetoresistive elements 14 is supplied to the compensation conductive lines 20 based on the output voltage of the bridge circuit 18.
Next, the overall configuration of the current sensor 1 will be described.
As shown in FIGS. 1 and 2, the primary conductor 3 to which the current to be measured is applied is cut into a substantially circular shape to form a circle when viewed from the Z direction, and the measurement is performed along this circumference. One arc forming portion 4 is formed so that a current flows. A current to be measured in the reverse direction flows through each arc forming portion 4 of the primary conductor 3 located on both sides of the current detection device 7 so that a reverse magnetic field is applied to the current detection device 7. In order to stably apply a magnetic field in the reverse direction, it is desirable that the arc shape is symmetrical at least in the vicinity of the current detection device unit 7.
As shown in FIG. 2, the sensor substrate 2 is positioned above the arc forming portion 4 so that the symmetry axis of the primary conductor 3 having the arc shape indicated by the alternate long and short dash line and the center line 11 of the current detection device portion 7 substantially coincide with each other. Install in. In the present embodiment, an example is shown in which the current detection device 7 is installed on the upper surface side of the sensor substrate 2, and the installation position is not limited to the upper surface, but the electric field shield provided in the inner layer of the sensor substrate 2 described later. In order to effectively use the layer, it is desirable to install it on the upper surface. The installation position (in particular, the Z direction) of the sensor substrate 2 including the current detection device unit 7 is determined according to the magnetic field to be applied to the magnetoresistive effect element 14, that is, the magnitude of the current to be measured. Since the applied magnetic field in the magnetosensitive direction is 0 at the position that is the center of the conductor 3 (broken line O in FIG. 3), it is preferable that the conductor 3 be installed shifted from the center. The cross-sectional area of the primary conductor 3 is determined according to the measured current value to be applied. Such a primary conductor 3 is produced, for example, by punching from a metal plate material such as copper having good electrical conductivity, but the production method is not limited to this. For example, when the plate thickness is increased, You may produce by casting etc.
Although only shown in FIG. 2, the sensor circuit unit 9 is disposed on the sensor substrate 2 together with the current detection device unit 7. The sensor circuit unit 9 supplies the voltage of the bridge circuit 18 to the connection areas 16a and 16b of the current detection device unit 7 and outputs the output voltage of the bridge circuit 18 with appropriate amplification. The terminal 10 is used to electrically connect the input / output terminals.
The sensor substrate 2 and the primary conductor 3 are fixed using an adhesive, a mounting member or the like, although not particularly shown. The mounting member is not particularly limited in material, but is preferably non-magnetic and less deteriorated with time, and may be entirely or partially resin-molded in order to increase the effect of insulation and pressure resistance.
As shown in the cross-sectional view of FIG. 3, the electric field shield layer 12 having conductivity is provided on the inner layer of the sensor substrate 2. The electric field shield layer 12 is for removing or reducing electric field noise applied to the magnetoresistive effect element 14 and the sensor circuit unit 9 from the outside as noise that degrades the performance as a current sensor. It is necessary to install between the element 14 or the sensor circuit unit 9 and the primary conductor 3, and it is desirable to install the magnetoresistive effect element 14 or the sensor circuit unit 9 if possible. The material of the electric field shield layer 12 only needs to have conductivity. For example, copper, aluminum or the like can be considered, and the electric field shield layer 12 is connected to an electrical ground provided on the sensor substrate 2. As a form of installation, for example, a ground layer may be provided on at least one of the inner layers of the multilayer substrate.
Here, the primary conductor 3 to which the current to be measured is applied will be described in detail. In the present embodiment, the primary conductor 3 is produced from a metal plate material such as copper having good electrical conductivity. First, in order to form the arc forming portion 4, a cutting process is performed so as to separate the input side and the output side of the current to be measured of the non-U-shaped forming portion 5 and the connecting conductor portion 6. Then, the slit 8 is cut to form the primary conductor 3. In the first embodiment, only the circular arc forming portion by circular cutting is shown, but the present invention is not limited to this, and may be, for example, an elliptical shape.
When the current to be measured is applied to the primary conductor 3, the direction of the magnetic field is not defined in one direction in each of the opposite magnetic fields applied to the current detection device 7. A current to be measured needs to flow along the circumference of the forming portion 4. In order to flow the current to be measured along the circumference of the arc forming portion 4, a slit 8 is provided in the non-U-shaped forming portion 5. In order to clarify the effect of the slit 8, the outline of the current line with and without the slit 8 is shown in FIGS. As shown in FIG. 7, when the current to be measured is input / output from the lower end of the primary conductor 3 when there is no slit 8 as in the current conducting path of Patent Document 2, the main current line is indicated by an arrow in the figure. Thus, even if the arc forming portion 4 is provided, the same result as the primary conductor of the U-shaped structure shown in Patent Document 1 is shown. That is, depending on the installation position of the current detection device 7, the direction of the applied magnetic field is generally defined as one direction in the X direction. When the slit 8 is provided as shown in FIG. 8, when the current to be measured is input / output from the lower end of the primary conductor 3, the main current line is as shown by the arrow in the figure, and It will be along the circumference. By providing the slits 8 in this way, it becomes possible to easily cause the current to be measured to flow along the circumference of the arc forming portion 4.
In the diagram shown in the first embodiment, the outer peripheral portion of the arc forming portion 4 is configured to have a right angle without any particular processing, but the current to be measured is input / output of the primary conductor 3 inside the primary conductor 3. Since it flows at the shortest distance from the connecting conductor portion 6 at the end, the outer peripheral portion does not need to be particularly arc-shaped. It is rather desirable to be processing.
In the present embodiment, the cross-sectional shape of the primary conductor 3 in the arc forming portion 4 is a rectangle having a long axis in the X direction, but the cross-sectional shape of the primary conductor 3 in the arc forming portion 4 is the out-of-plane direction (Z It is good also as a rectangle which has a long axis in (direction). In this case, as shown in FIG. 9, the magnitudes of the magnetic field vector 13x decomposed in the x-axis direction (magnetic sensing direction) and the magnetic field vector 13z decomposed in the z direction satisfy the relationship of 13x <13z. A lowered magnetic field is applied in the magnetic sensitive direction of the resistive element 14. If the cross-sectional shape of the primary conductor 3 is a rectangle having a long axis in the out-of-plane direction (Z direction), the magnetic field applied to the magnetoresistive effect element 14 is suppressed even when the current to be measured is large, and the output is saturated. It is possible to easily measure a large current without worrying about the above and without increasing the outer dimensions of the current sensor.
Next, the operation of the current sensor 1 will be described with reference to FIGS. 3, 4, and 5.
When a current to be measured is applied to the primary conductor 3, for example, the first arc forming portion 4a has a left-rotating magnetic field as shown by a broken line in FIG. 3 with respect to the direction of the current, and the second arc forming portion 4b. As shown by the broken line in FIG. 3, a clockwise magnetic field is generated according to the magnitude of the current to be measured. For the sake of simplicity, the generated magnetic field is shown by two magnetic flux lines for each primary conductor. As a result, when the current detection device unit 7 is installed at the position shown in FIG. 3, the magnetic field vector 13 a shown in FIG. 4 is applied to the magnetoresistive effect elements 14 a and 14 b located on the left side of the current detection device unit 7. The magnetic field vector 13b is applied to the magnetoresistive elements 14c and 14d located on the right side. Therefore, the decomposition vector 13ax is added to the magnetosensitive direction (X-axis direction) of the magnetoresistive effect elements 14a and 14b, and the decomposition vector 13bx is added to the magnetic sensitive direction (X-axis direction) of the magnetoresistive effect elements 14c and 14d. . That is, a magnetic field is applied to the magnetoresistive effect elements 14a and 14b shown in FIG. 5 on the XY plane of the current detection device unit 7 in the direction of the left side of the drawing with respect to the center line 11, and the magnetoresistive effect elements 14c and 14d have A magnetic field is applied in the direction of the right side of the drawing from the center line 11.
The magnetoresistive elements 14a and 14d both have a magnetoresistive effect characteristic in which the resistance value increases as the magnetic field increases and the resistance value decreases as the magnetic field decreases. In contrast, the elements 14b and 14c are configured to have magnetoresistance effect characteristics in which the resistance value decreases as the magnetic field increases and the resistance value increases as the magnetic field decreases.
Therefore, as the current flowing through the primary conductor 3 increases, the resistance values of the magnetoresistive elements 14a and 14d increase, and the resistance values of the magnetoresistive elements 14b and 14c decrease, and the current flowing through the primary conductor 3 decreases. Accordingly, the resistance values of the magnetoresistive effect elements 14a and 14d decrease and the resistance values of the magnetoresistive effect elements 14b and 14c increase. Thus, the balance of the bridge circuit 18 is lost in accordance with the magnitude of the current to be measured applied to the primary conductor 3, and this becomes the output of the bridge circuit 18 of the current detection device unit 7.
Further, the operation of the current sensor 1 will be described in the case where the compensation conductive line 20 is provided. FIG. 10 shows a schematic configuration of the current detection device unit 7 and the sensor circuit unit 9 in which the compensation conductive line 20 is arranged.
The balance of the bridge circuit 18 is lost depending on the magnitude of the current to be measured applied to the primary conductor 3. At this time, in the amplification circuit unit (for example, the operational amplifier 21) installed in the sensor circuit unit 9, the vicinity of the magnetoresistive effect elements 14a to 14d based on the output voltage detected from the connection areas 16c and 16d of the current detection device unit 7. A current (control current) that cancels out the magnetic field generated in the compensation conductive line 20 is supplied. Specifically, the magnitude of the control current is adjusted so that the output voltage of the connection areas 16c and 16d becomes zero. The compensation conductive line 20 cancels out the magnetic field generated in the vicinity of the four magnetoresistive elements 14a to 14d according to the magnitude of the control current, that is, the magnetic field according to the magnitude of the current to be measured applied to the primary conductor 3. Generate a magnetic field.
Therefore, the collapse of the balance of the bridge circuit 18 according to the magnitude of the current to be measured applied to the primary conductor 3 can be repaired by the control current supplied from the sensor circuit unit 9. Therefore, the magnitude of the control current supplied from the sensor circuit unit 9 can be detected as a value correlated with the magnitude of the current to be measured applied to the primary conductor 3.
The external magnetic field (disturbance magnetic field) generated outside the primary conductor 3 has an in-phase influence on the magnetoresistive effect elements 14a and 14b and the magnetoresistive effect elements 14c and 14d (the left and right half bridge circuits 19 of the bridge circuit 18). Therefore, it is offset and does not affect the measurement accuracy.
As described above, according to the first embodiment, the first half-bridge circuit is arranged in one region divided with respect to the center line of the installation board by four magnetoresistive elements on the installation board. In addition, since the second half bridge circuit is arranged in the other region and a magnetic field in the opposite direction is applied to each half bridge circuit, there is an effect that a uniform external magnetic field can be removed.
In addition, the direction of the magnetic field applied in the plane of the magnetoresistive element is not defined in one direction, the directivity of the magnetic field is relaxed, and accordingly, the degree of discontinuous error in the response of the magnetoresistive element is also relaxed, This has the effect of reducing variations in output of current sensors or output errors.
In addition, since discontinuous errors in the response of the magnetoresistive effect element can be reduced without providing means for adjusting the direction of the magnetic field applied from the primary conductor to the magnetoresistive effect element, there is also an effect of downsizing and cost reduction. is there.
In addition, since the conductive shield layer is provided on the inner layer surface of the sensor substrate, it is possible to remove or reduce the electric field noise from the primary conductor and the outside, thereby improving the measurement accuracy.
FIG. 11 is a perspective view of a primary conductor according to Embodiment 2 of the present invention. In the figure, a primary conductor 3 is made of a metal having electrical conductivity, and an arc forming portion 4 having a substantially circular cut-out portion, and each non-arc extending in an out-of-plane direction (Z direction) of the arc forming portion 4. It is comprised by the formation part 5 and the connection conductor part 6 extended in an XY in-plane direction. In the case of configuring a current sensor, the sensor substrate 2 is installed on the arc forming portion 4 but is not shown in the drawing.
The second embodiment has a configuration in which the shape of the primary conductor 3 shown in the first embodiment is changed, and a larger current to be measured is applied to the primary conductor 3 than the primary conductor 3 shown in the first embodiment. In this case, the output error is not increased. In addition, the part which overlaps with another structure and operation | movement is abbreviate | omitted.
In order to flow a current to be measured along the circumference of the arc forming portion, the primary conductor shown in the first embodiment is provided with a slit. Therefore, the current to be measured is concentrated on a small conductor portion beside the slit, and the current density in that portion is increased as compared with other regions. When the current to be measured is small, there is no particular problem, but when the current to be measured is large, heat is generated due to an increase in current density. When this heat propagates to the magnetoresistive effect element installed on the sensor substrate, the temperature of the magnetoresistive effect element rises, and the response of the magnetoresistive effect element changes due to this temperature change. Therefore, this change becomes an error and is superimposed on the output as the current sensor.
In the present embodiment, the current to be measured is made to flow along the circumference of the arc forming portion 4 without providing a slit in the primary conductor 3. Although the current to be measured is structured to be concentrated at the connection portion of the arc forming portion 4 and the non-arc forming portion 5, it is not concentrated in a minute region, so even if heat is generated, the continuous conductor portion is diffused, Heat is dissipated. Therefore, an excessive temperature rise does not occur, and even when the current to be measured is large, error superposition is suppressed and measurement accuracy does not deteriorate.
Next, another primary conductor according to the second embodiment of the present invention will be described. 12 is a plan view of another primary conductor according to Embodiment 2 of the present invention, and FIG. 13 is a cross-sectional view showing an AA ′ section (YZ plane) in B view in FIG. In the figure, the primary conductor 3 is constituted by a loop-shaped arc forming portion 4, each non-arc forming portion 5 extending in the reverse direction via the intersecting portion 22, and the connecting conductor portion 6, and intersects at the intersecting portion 22. In order to ensure insulation of the current to be measured, an insulating part 23 is installed. In the case of configuring a current sensor, the sensor substrate 2 is installed on the arc forming portion 4 but is not shown in the drawing.
Another primary conductor 3 according to the second embodiment is one in which the output error does not increase even when a large current to be measured is applied to the primary conductor 3, and the height is reduced in the Z direction. The insulating part 23 is a spacer that is necessary for ensuring insulation of crossing measured currents and is made of a resin having no electrical conductivity. When there is a limitation on the installation of the current sensor in the Z direction and it is necessary to measure a large current to be measured, it is desirable to use another primary conductor 3 according to the second embodiment.
As described above, according to the second embodiment, even when a large current to be measured is applied to the primary conductor 3, the primary conductor structure does not increase the current density locally. The measurement accuracy is not deteriorated.
FIG. 14 is a perspective view of a current sensor according to Embodiment 3 of the present invention. In the figure, the current sensor 1 includes a sensor substrate 2 having a current detection device unit 7 and a sensor circuit unit 9, and a primary conductor 3. For the sake of simplicity, the current detection device unit 7 and the sensor circuit unit 9 are omitted from FIG.
The primary conductor 3 according to the third embodiment has an arc-shaped side surface formed of an insulator, that is, a cylindrical bobbin 24, a conductive wire 25 wound around the bobbin 24, and input / output of a current to be measured. It is comprised by the connection conductor part 6 used for. For the sake of simplicity, FIG. 14 omits the conductive lines that form the winding structure.
The third embodiment is a configuration in which the structure of the primary conductor 3 shown in the first embodiment or the second embodiment is changed, and the current to be measured is smaller than the primary conductor 3 shown in the first embodiment. Even when applied to the conductor 3, a highly accurate current sensor output can be secured. In addition, the part which overlaps with another structure and operation | movement is abbreviate | omitted.
Compared to the second embodiment, the first embodiment has a configuration that assumes measurement of a small current to be measured. However, in the measurement of a smaller current to be measured, the response of the magnetoresistive effect element becomes very small, the SN ratio is not ensured, and the output accuracy as a current sensor deteriorates.
In the third embodiment, the primary conductor 3 has a structure in which a conductive wire is wound a plurality of times around a side surface of a cylindrical bobbin 24 formed of an insulator. Even if the current to be measured applied to the conductive line is weak, the number of turns increases the magnetic field applied to the magnetoresistive element by the number of turns. Therefore, the response of the magnetoresistive effect element does not become minute, the SN ratio is ensured, and the output accuracy as the current sensor is also ensured.
As described above, according to the third embodiment, even when a weak current to be measured is applied to the primary conductor 3, the primary conductor structure in which the magnetic field applied to the magnetoresistive element is ensured. There is an effect that does not deteriorate.
DESCRIPTION OF SYMBOLS 1 Current sensor 2 Sensor board 3 Primary conductor 4 Arc formation part 5 Non-arc formation part 6 Connection conductor part 7 Current detection device part 8 Slit 9 Sensor circuit part 10 External terminal 11 Center line 12 shield layer, 13 magnetic field vector, 14 magnetoresistive effect element, 15 connection current line, 16 connection area, 17 installation board, 18 bridge circuit, 19 half bridge circuit, 20 compensation conductive line, 21 operational amplifier, 22 intersection, 23 insulation Part, 24 bobbins, 25 conductive wires
First and fourth magnetoresistive elements disposed on an installation substrate and having a magnetoresistive effect characteristic in which a resistance value increases together with an increase in a magnetic field opposite to each other;
Second and third magnetoresistive elements disposed on the installation substrate and having a magnetoresistive effect characteristic in which a resistance value decreases together with an increase in the magnetic field in the opposite direction;
A first half-bridge circuit formed by the first and second magnetoresistive elements is connected to the first to fourth magnetoresistive elements disposed on the installation substrate, and the third and third magnetoresistive elements are connected. And a connection current line constituting a bridge circuit composed of a second half-bridge circuit by the magnetoresistive effect element, and the first half-bridge circuit in one region divided with respect to the center line of the installation board And a current sensing device in which the second half-bridge circuit is arranged in the other region, and a primary conductor having at least one line-symmetric arc forming portion,
At least one said current detection device is arrange | positioned in the vicinity of the said arc formation part so that the centerline of the said installation board | substrate and the symmetry axis of the said arc formation part may correspond substantially.
The arc forming portion of the primary conductor is connected to each connecting conductor portion via each non-arc forming portion extending in an in-plane direction of the arc forming portion, and a slit is provided in each non-arc forming portion. The current sensor according to claim 1.
2. The current sensor according to claim 1, wherein the arc forming portion of the primary conductor is connected to each connection conductor portion via each non-arc forming portion extending in an out-of-plane direction of the arc forming portion. .
The arc forming portion of the primary conductor is connected to each connection conductor portion via each non-arc forming portion extending in a direction perpendicular to the symmetry axis, and the primary conductor intersects via an insulating portion. The current sensor according to claim 1.
2. The current sensor according to claim 1, wherein the arc forming portion of the primary conductor is formed by a conductive wire wound around at least one bobbin having an arc-shaped side surface made of an insulator. .
At least one of the current detection devices is installed on a sensor substrate together with a sensor circuit unit, and the sensor substrate is disposed at least in the vicinity of the arc forming portion of the primary conductor at the current detection device installed on the sensor substrate. The current sensor according to claim 1, wherein the current sensor is installed so that a center line and an axis of symmetry of the arc forming portion substantially coincide with each other.
The current sensor according to claim 6, wherein a shield layer having conductivity is provided inside the sensor substrate.
JP2009125825A 2009-04-27 2009-04-27 Current sensor Pending JP2010256316A (en)
JP2009125825A JP2010256316A (en) 2009-04-27 2009-04-27 Current sensor
JP2010256316A true JP2010256316A (en) 2010-11-11
ID=43317381
JP2009125825A Pending JP2010256316A (en) 2009-04-27 2009-04-27 Current sensor
JP (1) JP2010256316A (en)
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