Source: http://www.mycar.net/autos/toyota-auto/5111796.html
Timestamp: 2013-05-23 03:47:40
Document Index: 311703028

Matched Legal Cases: ['Application No. 57', 'Application No. 57', 'art 14', 'art 15', 'art 16', 'art 16', 'art 14', 'art 15', 'art 16', 'art 50', 'art 50', 'art 50', 'art 15', 'art 16', 'art 50', 'art 50', 'art 17', 'Application No. 63', 'Application No. 62']

Toyota Jidosha Kabushiki Kaisha - Evaporative fuel control systemDownload PDFPatent number : 5111796Patent name : Evaporative fuel control systemInventor : Ogita; Tamotu (Susono, JP)Company : Toyota Jidosha Kabushiki KaishaFiled : November 7, 1990Issue date : May 12, 1992U.S. class : 123/520 ; 123/458; 123/518International class : F02M 25/08 (20060101); F02D 41/00 (20060101); F02B 75/02 (20060101); F02B 1/04 (20060101); F02B 1/00 (20060101); F02M 023/12 ()An evaporative fuel control system for internal combustion engine which comprises a canister for storing a fuel vapor, a purge passage connecting the canister to an intake manifold, a valve provided in the purge passage, an engine temperature sensor for sensing an engine temperature, a fuel distillation sensor for sensing a fuel distillation characteristic of a fuel within a fuel tank, a first valve control part for controlling a valve opening position of the valve responsive to an engine temperature signal supplied from the engine temperature sensor, and a second valve control part for controlling a time to turn the valve on responsive to a fuel distillation signal supplied from the fuel distillation sensor. According to the present invention, it is possible to suitably retard the time to start fuel purging into the intake manifold when a heavy type fuel is used, and when a light type fuel is used it is possible to suitably advance the time to start the fuel purging to an initial idling time prior to an idling time, thereby ensuring good driveability and reduction of undesired fuel odor from the canister.Claims What is claimed is:1. An evaporative fuel control system comprising:
first valve control means, responsive to the engine temperature supplied form the engine temperature sensing means, for adjusting a valve position of the valve to control the flow of fuel vapor from the canister to the intake manifold; and
2. The evaporative fuel control system as claimed in claim 1, wherein an engine temperature sensor provided on the internal combustion engine constitutes the engine temperature sensing means and a part of a microcomputer constitutes the first
3. The evaporative fuel control system as claimed in claim 2, wherein a part of the microcomputer constituting the second valve control means, responsive to a fuel distillation characteristic signal supplied from the vapor flow rate sensor to
4. The evaporative fuel control system as claimed in claim 2, wherein a vapor flow meter and a vapor flow rate sensor constitute the fuel distillation sensing means and a part of the microcomputer constitutes the second valve control means, the
5. The evaporative fuel control system as claimed in claim 3, wherein the microcomputer comprises a vapor flow rate counter which has a value indicative of the flow rate of the fuel vapor, the value being increased by one increment each time an
6. The evaporative fuel control system as claimed in claim 1, wherein the fuel within the fuel tank is grouped into three types including a light type fuel, a heavy type fuel and an ordinary fuel, depending on the fuel distillation factor
7. The system as claimed in claim 1, wherein said fuel within the fuel tank is gasoline and said sensing means detects a fuel distillation characteristic of the gasoline within the fuel tank.
8. The system as claimed in claim 1, wherein the engine temperature sensed is a cooling water temperature. Description BACKGROUND OF THE INVENTION
atmosphere. This evaporative fuel control system often uses a conventional charcoal canister to store the fuel vapor supplied from the fuel tank, and the fuel vapor stored in the charcoal canister is sent to an intake manifold of the engine via a purge
control valve by means of a vacuum pressure generated during engine operation. The engine operation usually when the engine is at low temperatures is not yet stable, and, in such a condition of the engine, a fuel purging by the evaporative fuel control
system to make the intake manifold take in the fuel vapor from a purge passage leading to the intake manifold may often worsen driveability. There are several conventional techniques which have been proposed to stop the fuel purging operation of the
evaporative fuel control system when the engine is in an unstable state as described above. These techniques are disclosed, for example, in Japanese Published Patent Application No. 57-12021, Japanese Laid-Open Utility Model Application No. 57-55959 and
heavy type fuel and the others. Therefore, in the following description, consider a criterion for classifying these fuels into such categories depending on whether more than 50% of the fuel evaporates at 100 deg. C. The light type fuel meets this
criterion and the heavy type fuel does not meet it. The light type fuel generally contains components having low boiling points below 100 deg. C in a greater percent than that of the remainder having high boiling points higher than 100 deg. C. In
contrast, the heavy type fuel contains components having high boiling points above 100 deg. C in a greater percent than that of the remainder having low boiling points not higher than 100 deg. C. Especially in a case of an automotive gasoline engine,
some different types of fuel having different distillation characteristics may be used for the same engine, sometimes the light type fuel being used and in the other the heavy type fuel being used. When the heavy type fuel is used, the fuel of this type
manifold wall and being in a liquid state, and a third part being on the intake manifold wall in a liquid state but being turned from the liquid state into a vapor state. In the case of the heavy type fuel that has a part sticking to the intake manifold
However, a conventional evaporative fuel control system usually stops the fuel purging immediately when it finds that the engine operates unstably, regardless of what kind of fuel is used for the engine. And, immediately when the conventional
evaporative fuel system finds the engine in a stable operating state, the system starts the fuel purging at a fixed time with respect to the engine operating cycles, regardless of what distillation characteristic the fuel shows. Therefore, in a case in
which the heavy type fuel is used, the fuel purging is started at an excessively early time when the engine operation is not yet stable, causing poor driveability. And, in a case in which the light type fuel is used, the starting of fuel purging delays
part, responsive to the fuel distillation characteristic supplied from the fuel distillation sensing part, for adjusting a time of turning the valve ON at which a supply of the fuel vapor from the valve to the intake manifold is started. According to
FIG. 6 is a flow chart for explaining the operation of the major parts of the evaporative fuel control system according to the present invention. DESCRIPTION OF THE PREFERRED EMBODIMENT
First, a description will be given of the construction of an evaporative fuel control system according to the present invention, with reference to FIG. 1. This evaporative fuel control system generally has a canister 11, a purge passage 12, a
valve 13, an engine temperature sensing part 14, a fuel distillation sensing part 15 and a valve control part 16. The canister 11 stores a fuel vapor supplied from a fuel tank 17. The purge passage 12 communicates the canister 11 with an intake system
19 of an internal combustion engine 18, and at an intermediate portion of the purge passage 12 the valve 13 is provided. This valve 13 has a valve opening position which is automatically adjusted by the valve control part 16 in accordance with an engine
operating state. The fuel vapor stored in the canister 11 is sent to the intake system 19 via the purge passage 12 when the valve 13 is turned ON and placed at an open position. The engine temperature sensing part 14 obtains an engine temperature T of
the internal combustion engine 18. The fuel distillation sensing part 15 obtains a distillation characteristic of a fuel within the fuel tank 17. And the valve control part 16 adjusts the valve 13 at a closed position when the engine temperature t
Next, a description will be given of the operation of the evaporative fuel control system shown in FIG. 1. Conventionally, when a non-heavy type fuel, especially the light type fuel, is used and the starting of fuel purging is made after an
evaporated. As the result, the air/fuel ratio fluctuates, causing poor driveability immediately after the start of fuel purging, although the engine operates stably due to the idling operation. However, it is verified from experimental results that,
amount, to the intake system is started at an earlier time. And, because of a demand for an engine design having a smaller size, the capacity of the canister 11 is limited, and an increase of undesired gasoline odor from a canister hole due to an
excessively great amount of fuel vapor stored in the canister 11 should be avoided. From these reasons, it is desired to start the fuel purging as early as possible in engine operation stages especially when the light type fuel is used.
yet stable at this stage. And, the heavy type fuel is not easy to evaporate, and a relatively small amount of fuel vapor is adsorbed in the canister at the initial idling stage, when compared with the case of a non-heavy type fuel being used. Therefore, the amount of fuel vapor that is adsorbed in the canister 11 at this stage is not so great, and it is unnecessary to advance the start timing of fuel purging to the initial idling stage as in the case of a non-heavy type fuel being used.
turned ON to the engine temperature t2, the engine temperature t2 being higher than the engine temperature t1 when a non-heavy type fuel is used. This allows the start timing of fuel purging to retard from that when a non-heavy type fuel is used, so
that the fuel purging when the heavy type fuel is used is started after the engine operation becomes stable. And, when a non-heavy type fuel is used, the engine temperature t1 is used for turning the valve 13 ON to transfer the fuel vapor to the intake
FIG. 2 shows an embodiment of the evaporative fuel control system according to the present invention which is applied to a 4-cylinder 4-cycle spark ignition engine. In FIG. 2, those parts which are the same as those corresponding parts in FIG. 1
As shown in FIG. 2, a surge tank 24 is provided on a downstream side of an air cleaner 22 and a throttle valve 23 is provided between the air cleaner 22 and the surge tank 24. In the vicinity of the air cleaner 22, an air temperature sensor
(ATS) 25 is provided for sensing a temperature of intake air, and the throttle valve 23 is provided with an idle switch (IDL SW) 26 which is turned ON when the throttle valve 23 is in a closed position. The surge tank 24 is provided with an air pressure
sensor (APS) 27 for sensing a pressure of intake air, and this air pressure sensor 27 may be, for example, a diaphragm type pressure sensor. At a side portion of a passage within which the throttle valve 23 is placed, a bypass passage 28 is provided so
as to communicate between the upstream and downstream sides of the throttle valve 23, and at an intermediate portion of the bypass passage 28 an idle speed control valve (ISCV) 29 is provided. This idle speed control valve 29 has a valve opening
position that is automatically adjusted by controlling an electrical current across a solenoid within the ISCV 29, allowing an idling speed of the engine to be adjusted to a target speed. In this idle speed control valve 29, a duty factor of an electric
an intake port 31. A fuel injection valve (FIV) 34 is provided for each of cylinders of the engine 32, the fuel injection valve partially projecting inward within the intake manifold 30. By means of this fuel injection valve 34, a fuel 35 within the
fuel tank -7 is injected into the intake manifold 30 so that air and fuel are mixed therein. And, the combustion chamber 33 communicates with an exhaust manifold 37 via an exhaust port 36, the exhaust manifold 37 leading to a catalytic converter 38. A
spark plug 39 is provided on the engine 32, the spark plug 39 partially projecting inward within the combustion chamber 33, and a piston 40 is provided within each of the cylinders of the engine 32, the piston 40 during operation moving up and down. An
igniter (IG) 41 generates a high voltage, and this high voltage is supplied to the spark plug 39 for each cylinder of the engine 32 by a distributor 42. A rotation angle sensor (RAS) 43 is provided at the distributor 42 for sensing a rotation angle of a
distributor shaft, and this rotation angle sensor 43 supplies an engine speed signal indicative of engine speed to a microcomputer 21 periodically at time intervals of 30 deg. CA. A water temperature sensor (WTS) 44 which constitutes the engine
within a water jacket of the engine 32, the water temperature sensor 44 supplies a signal (THW) indicative of a temperature of engine cooling water to the microcomputer 21. Further, an oxygen sensor (OS) 46 is provided at the exhaust manifold 37 for
At a bottom portion of the fuel tank 17, a fuel temperature sensor (FTS) 47 is provided for measuring a temperature of the fuel 35 within the fuel tank 17. At a top portion of the fuel tank 17 a vapor passage 48 is provided, and this vapor
shown) being mounted on the rotation part 50. And a vapor flow rate sensor 51 is provided on a housing of the the vapor flow meter 49 for supplying an output signal to the microcomputer 21, this output signal changing from a low level to a high level
when the signal rotor of the rotation part 50 in the vapor flow meter 49 crosses the vapor flow rate sensor 51, and when the signal rotor goes apart from the vapor flow rate sensor 51 the output signal returns back to the low level. Therefore, the
output signal changes from the low level to the high level once per revolution of the rotation part 50 of the vapor flow meter 49. While the flow rate of fuel vapor supplied from the fuel tank 17 is thus measured by the vapor flow meter 49, the fuel
The canister 11 contains active carbon 11a for adsorbing fuel vapor, and at a bottom portion of the canister 11 a canister opening 11b is provided. The canister 11 communicates with the intake manifold 30 through the purge passage 12. A vacuum
pressure in the intake manifold 30 does not act directly on the fuel tank 17 because an orifice (not shown) is provided at a portion of the purge passage 12. A purge control valve (PCV) 52 that constitutes the above described valve 13 shown in FIG. 1 is
provided at an intermediate portion of the purge passage 12. This purge control valve 52 has a valve opening position that is automatically adjusted by controlling an electric current across a solenoid within the PCV 52, thereby allowing the flow rate
of fuel vapor through the purge passage 12 to be adjusted. In this purge control valve 52, a duty factor of an electric current across the solenoid in the PCV 52 is controlled for obtaining a properly adjusted valve opening angle of the PCV 52 so that
the flow rate of fuel vapor through the purge passage 12 is adjusted appropriately, thereby setting the flow rate of fuel vapor to a target flow rate. The purge control valve 52 is adjusted to a closed position when the temperature of the engine cooling
water is not greater than a predetermined value t0, so as to shut off the flow of the fuel vapor into the intake manifold 30. Accordingly, a fuel purging when the engine 32 operates unstably is inhibited.
the canister 11 via the vapor passage 48 and the vapor flow meter 49 is adsorbed by the active carbon 11a within the canister 11, preventing the fuel vapor from escaping to atmosphere. During engine operation, air is introduced into the canister
11 from the canister opening 11b by a vacuum pressure within the intake manifold 30, so that the fuel vapor is removed from the active carbon 11a and is introduced into the intake manifold 30 via the purge passage 12 and the purge control valve 52. As
FIG. 3 shows the construction of the microcomputer 21 which controls the operation of the evaporative fuel control system according to the present invention. In FIG. 3, those parts which are the same as those corresponding parts in FIG. 2 are
designated by the same reference numerals, and a description thereof will be omitted. As shown in FIG. 3, the microcomputer 21 generally has a microprocessor unit (MPU) 53, a read only memory (ROM) 54 in which processing software is stored, a random
71. An air pressure signal S1 indicative of a pressure of intake air is supplied from the air pressure sensor 27 to the multiplexer 70 through a filter circuit 65 and the buffer 66 which are connected in series to each other. This filter circuit 65 is
provided for removing a pulsating component from the pressure signal outputted from the pressure sensor 27. An air temperature signal S2 indicative of a temperature of intake air is supplied from the air temperature sensor 25 to the multiplexer 70
through the buffer 67. A water temperature signal THW indicative of a temperature of engine cooling water is supplied from the water temperature sensor 44 to the multiplexer 70 through the buffer 68. A fuel temperature signal THF indicative of a
temperature of fuel within the fuel tank is supplied from the fuel temperature sensor 47 to the multiplexer 70 through the buffer 69. Under control of the MPU 53, the multiplexer 70 selectively outputs each of these signals in prescribed order, and each
of the signals is converted into a digital signal by the A/D converter 71, then information represented by this digital signal supplied from the A/D converter 71 is stored in the RAM 55 through the I/0 port 59. Accordingly, the MPU 53, the multiplexer
In addition, the microcomputer 21 further includes a buffer 72, a comparator 73 and a waveform shaping circuit (WFSC) 74. An oxygen signal S3 indicative of an oxygen concentration of exhaust gas is supplied from the oxygen sensor 46 to the
comparator 73 through the buffer 72. A waveform of the oxygen signal S3 is shaped by the comparator 73, and the resultant signal is supplied to the input port 60. And, a waveform of signals supplied from the rotation angle sensor 43 and from the vapor
flow rate sensor 51 is shaped by the waveform shaping circuit 74, and the resultant signal is supplied to the input port 60. Furthermore, a signal from the idle switch 26 is supplied to the input port 60 through a buffer (not shown). The microcomputer
21 further includes drive circuits 75 through 78. An output signal Xl from the output port 61 is supplied to the igniter 41 through the drive circuit 75. An output signal X2 from the output port 62 is supplied to the fuel injection valve 34 through the
drive circuit 76. An output signal X3 from the output port 63 is supplied to the idle speed control valve 29 through the drive circuit 77. An output signal from the output port 64 is supplied to the purge control valve 53 through the drive circuit 78. Hence, the microcomputer 21 and the vapor flow rate sensor 51 constitute the fuel distillation sensing part 15 as shown in FIG. 1, and the processing software within the ROM 54 achieves the above described function of the valve control part 16 indicated
Next, a description will be given of the operation of the microcomputer 21 to obtain a fuel distillation characteristic of the fuel used, with reference to FIG. 4. FIG. 4 is a flow chart for explaining the operation of a fuel distillation
sensing (FDS) routine which constitutes a part of a main routine. A step 81 makes a decision on whether a vapor flow measurement time CVA exceeds a reference value Co (e.g., Co=10 seconds). Obviously, it is possible to preset this reference value Co to
any suitable value. This vapor flow measurement time CVA is increased by one count each time a routine (not shown) for a time period of 4 ms is completed. If the CVA is smaller than the reference value Co, then this FDS routine is completed. If the
CVA exceeds the Co, then a step 82 resets the CVA to zero. Thus, the following steps 82 to 87 are performed once per cycle indicated by by the reference value Co. When the reference value Co is preset to 10 seconds, the steps 82 to 87 are performed
output signal supplied from the vapor flow rate sensor 51 changes from a low level to a high level. In other words, the value NVA is increased by one count each time one revolution of the rotation part 50 of the vapor flow meter 49 is sensed by the
vapor flow rate sensor 51. The step 83 sets the value CVA to a variable NVA10 and the step 84 resets the value CVA to zero. Accordingly, the variable NVA10 has a value indicating the number of revolutions of the rotation part 50 of the vapor flow meter
Next, the step 85 obtains the value of a fuel temperature correction factor KVA based on the fuel temperature signal THF indicative of a temperature of the fuel 35 within the fuel tank 17 which is supplied from the fuel temperature sensor 47. Generally, the fuel even with the same distillation characteristic has a greater amount of fuel evaporation when the fuel temperature is high than that when the fuel temperature is low. Therefore, in order to correct a difference in the amount of fuel
evaporation due to a difference in the temperature of fuel, the fuel temperature correction factor KVA is so defined that the smaller value the KVA has the higher the fuel temperature becomes. The step 86 performs an arithmetic multiplication operation
which is represented by a formula NVA10 .times. KVA, to determine the amount of fuel evaporation per unit time, which is set to a variable NVA10T. Thus, this NVA10T shows the measured quantity of fuel vapor per unit time NVA1O which is corrected by the
fuel temperature correction factor KVA. Finally, the step 87 determines the fuel distillation factor KF based on the value of the NVA10T. In the present embodiment, the vapor flow measurement time of 10 seconds is used, and it is possible to make a
FIG. 5 shows a relationship between the fuel property and the fuel distillation factor KF. As shown in FIG. 5, the fuel distillation factor KF is proportional to the amount of fuel evaporation per unit time. When the fuel distillation factor is
equal to KF0, the fuel shows an ordinary distillation characteristic and it is neither the heavy type fuel nor the light type fuel. When the fuel shows a fuel distillation factor smaller than KF0, the fuel is the heavy type fuel containing components
with a high boiling point in a greater percent than that of the remainder. When the fuel shows a fuel distillation factor greater than KF0, the fuel is the light type fuel containing components with a low boiling point in a greater percent.
FIG. 6 is a flow chart for explaining the operation of the major parts of the evaporative fuel control system according to the present invention. First, a step 101 makes the microcomputer 21 read out a fuel distillation data (the fuel
distillation factor KF) obtained through the fuel distillation sensing routine shown in FIG. 4. A step 102 makes a decision on whether the fuel used is a light type fuel. This decision is made, for example, by comparison of the fuel distillation factor
KF with the predetermined reference value KF2 as shown in FIG. 5. When the fuel distillation factor KF is not smaller than the predetermined reference value KF2, the fuel is decided to be a light type fuel, and when the fuel distillation factor KF is
If the fuel is decided to be a light type fuel in the step 102, then a step 103 sets the water temperature T for starting the fuel purging to a first temperature level T1 (e.g., T1=40 deg. C). On the other hand, if the fuel is decided not to be
a light type fuel, then a step 104 makes a decision on whether the fuel is a heavy type fuel. This decision is made, for example, by comparison of the fuel distillation factor KF with the predetermined reference value KF1 which is smaller than the
reference value KF0 shown in FIG. 5. When the fuel distillation factor KF is not greater than the KF1, the fuel is decided to be a heavy type fuel, and when the fuel distillation factor KF is greater than the KF1 the fuel is decided not to be a heavy
type fuel. If the fuel is decided to a heavy type fuel (KF.ltoreq.KF1 in the step 104, then a step 105 sets the water temperature T for starting the fuel purging to a second temperature level T2 (T2>T1, and e.g. T2=60 deg. C).
If the fuel is decided not to be a heavy type fuel (KF1<KF<KF2) in the step 104, then it is decided that the fuel used is not a small type fuel and not a heavy type fuel. Next, a step 106 sets the water temperature T for starting the the
fuel purging to a third temperature level T3 (T1<T3<T2, and e.g., T3=50 deg. C).
After the water temperature T for starting the fuel purging is determined in any of the steps 103, 105 and 106, a decision on whether another conditions for starting the fuel purging are met is next checked in a step 107, 108 or 109. Such
it is not smaller than the water temperature T for starting the fuel purging determined in the step 103, 105 or 106 above. If such conditions for starting the fuel purging are met, then any of steps 110, 111 and 112 turns the purge control valve 52 ON
so that the canister 11 starts operation of the fuel purging. If such conditions for starting the fuel purging are not met, then the fuel purging is not started and the above procedure shown in FIG. 6 is terminated.
turned ON and placed at an open position so that the fuel purging to the intake system is started. When a light type fuel is used, the purge control valve 52 is turned from a closed position (OFF) to an open position (ON) when the cooling water
temperature of the engine 32, after the operation is started, reaches the first temperature level T1 that is lower than the temperature level T3 (T1<T3). In the case of the light type fuel being used, the fuel is relatively easy to evaporate and
combustion in the combustion chamber 33 is relatively stable, and much fuel vapor may be quickly adsorbed by the active carbon 11a in the canister 11. Accordingly, by advancing the time to start the fuel purging to the intake system, it is possible to
reduce the amount of fuel vapor being stored in the canister 11, thereby improving driveability and eliminating undesired gasoline odor from the canister opening to atmosphere. On the other hand, when a heavy type fuel is used, the purge control valve
52 is placed from a closed position to an open position when the cooling water temperature of the engine, after the operation is started, reaches the second temperature level T2 that is higher than the temperature level T3 (T3<T2). This allows the
time to start the fuel purging to be delayed to an later time than that in the conventional case, when the air fuel ratio of a mixture becomes stable. Therefore, the driveability at the time of the initial idling stage, which may often worsen in the
Further, the present invention is not limited to the above described embodiments, and modifications and variations may be made without departing from the scope of the present invention. For example, the fuel distillation sensing part 17, which
is used in the exhaust gas recirculation system of the present invention, may be any of several conventional apparatus. Among such conventional apparatus, there is a sensing apparatus which obtains a fuel distillation data by making use of a response
speed change responsive to the change of fuel condition when an engine operating condition changes, as disclosed in Japanese Laid-Open Patent Application No. 63-66436. Also, among such conventional apparatus which may be used as the fuel distillation
disclosed in Japanese Laid-Open Utility Model Application Nos. 62-59740 and 62-59742, a sensing apparatus which senses a specific gravity of fuel as disclosed in Japanese Laid-Open Patent Application No. 62-147036, a sensing apparatus which obtains a
provided together with an exhaust gas recirculation (EGR) valve, the vacuum switching valve being controlled by the microcomputer 21 to turn the EGR valve ON when a vacuum pressure from an intake manifold is applied to the EGR valve. Further, it is
possible to use the correction procedures as described with reference to FIGS. 9 and 11, in addition to the use of the above modified embodiment.Patent at USPTO