Source: https://www.govregs.com/regulations/49/178.35
Timestamp: 2019-11-22 08:38:03
Document Index: 179499090

Matched Legal Cases: ['§ 178', '§ 178', 'art 107', 'art 107', '§ 173', '§ 178', '§ 178']

49 CFR 178.35 - General requirements for specification cylinders. § 178.35 - General requirements for specification cylinders.
§ 178.35 - General requirements for specification cylinders.
(a) Compliance. Compliance with the requirements of this subpart is required in all details.
(b) Inspections and analyses. Chemical analyses and tests required by this subchapter must be made within the United States, unless otherwise approved in writing by the Associate Administrator, in accordance with subpart I of part 107 of this chapter. Inspections and verification must be performed by -
(1) An independent inspection agency approved in writing by the Associate Administrator, in accordance with subpart I of part 107 of this chapter; or
(2) For DOT Specifications 3B, 3BN, 3E, 4B, 4BA, 4D (water capacity less than 1,100 cubic inches), 4B240ET, 4AA480, 4L, 8, 8AL, 4BW, 39 (marked service pressure 900 p.s.i.g. or lower) and 4E manufactured in the United States, a competent inspector of the manufacturer.
(c) Duties of inspector. The inspector shall determine that each cylinder made is in conformance with the applicable specification. Except as otherwise specified in the applicable specification, the inspector shall perform the following:
(1) Inspect all material and reject any not meeting applicable requirements. For cylinders made by the billet-piercing process, billets must be inspected and shown to be free from pipe, cracks, excessive segregation and other injurious defects after parting or, when applicable, after nick and cold break.
(2) Verify the material of construction meets the requirements of the applicable specification by -
(i) Making a chemical analysis of each heat of material;
(ii) Obtaining a certified chemical analysis from the material manufacturer for each heat of material (a ladle analysis is acceptable); or
(iii) If an analysis is not provided for each heat of material by the material manufacturer, by making a check analysis of a sample from each coil, sheet, or tube.
(3) Verify compliance of cylinders with the applicable specification by -
(i) Verifying identification of material is proper;
(ii) Inspecting the inside of the cylinder before closing in ends;
(iii) Verifying that the heat treatment is proper;
(iv) Obtaining samples for all tests and check chemical analyses (Note: Recommended locations for test specimens taken from welded cylinders are depicted in Figures 1 through 5 in Appendix C to this subpart for the specific construction design.);
(v) Witnessing all tests;
(vi) Verify threads by gauge;
(vii) Reporting volumetric capacity and tare weight (see report form) and minimum thickness of wall noted; and
(viii) Verifying that each cylinder is marked in accordance with the applicable specification.
(d) Defects and attachments. Cylinders must conform to the following:
(1) A cylinder may not be constructed of material with seams, cracks or laminations, or other injurious defects.
(2) Metal attachments to cylinders must have rounded or chamfered corners or must be protected in such a manner as to prevent the likelihood of causing puncture or damage to other hazardous materials packages. This requirement applies to anything temporarily or permanently attached to the cylinder, such as metal skids.
(e) Safety devices. Pressure relief devices and protection for valves, safety devices, and other connections, if applied, must be as required or authorized by the appropriate specification, and as required in § 173.301 of this subchapter.
(f) Markings. Markings on a DOT Specification cylinder must conform to applicable requirements.
DOT-3A1800 1234 XY AB 5-95
DOT-3A1800-1234-XY AB 5-95 Where: DOT-3A = specification number 1800 = service pressure 1234 = serial number XY = symbol of manufacturer AB = inspector's mark 5-95 = date of test
(2) Additional required marking must be applied to the cylinder as follows:
(i) The word “spun” or “plug” must be placed near the DOT specification marking when an end closure in the finished cylinder has been welded by the spinning process, or effected by plugging.
(ii) As prescribed in specification 3HT (§ 178.44) or 3T (§ 178.45), if applicable.
(3) Marking exceptions. A DOT 3E cylinder is not required to be marked with an inspector's mark or a serial number.
(4) Unless otherwise specified in the applicable specification, the markings on each cylinder must be stamped plainly and permanently on the shoulder, top head, or neck.
(5) The size of each marking must be at least 0.25 inch or as space permits.
(6) Other markings are authorized provided they are made in low stress areas other than the side wall and are not of a size and depth that will create harmful stress concentrations. Such marks may not conflict with any DOT required markings.
(7) Marking exceptions. A DOT 8 or 8AL cylinder is not required to be marked with the service pressure.
[Amdt. 178-114, 61 FR 25942, May 23, 1996, as amended at 66 FR 45185, Aug. 28, 2001; 67 FR 51652, Aug. 8, 2002; 68 FR 75748, Dec. 31, 2003; 76 FR 43531, July 20, 2011; 83 FR 55810, Nov. 7, 2018]