Source: http://www.google.es/patents/US9546479
Timestamp: 2017-10-22 03:18:28
Document Index: 72636268

Matched Legal Cases: ['Application No. 60', 'Application No. 60', 'Application No. 60', 'Application No. 60', 'Application No. 60', 'Application No. 60']

Patente US9546479 - Panel for sheathing system and method - Google Patentes
The panel includes a water resistant barrier layer secured atop its outward facing surface. The water resistant barrier layer includes a skid resistant surface. The panels are made of lignocellulosic material. The water resistant and skid resistant surface may include indicia for aligning strips of tape...http://www.google.es/patents/US9546479?utm_source=gb-gplus-sharePatente US9546479 - Panel for sheathing system and method
Número de publicación US9546479 B2
Número de solicitud US 15/179,004
También publicado como US7658040, US7877938, US8112950, US8474197, US9010044, US9382713, US9689159, US9695588, US9702140, US20050229504, US20100095607, US20110135879, US20120079785, US20130283715, US20150184382, US20160281352, US20160305116, US20160305117, US20160305118
Número de publicación 15179004, 179004, US 9546479 B2, US 9546479B2, US-B2-9546479, US9546479 B2, US9546479B2
Inventores John L. Bennett, Joel F. Barker, Rick D. Jordan, Thomas L. Schuman, Nian Ou, Neil C. Swiacki, Kelly R. Flaherty
Cesionario original Huber Engineered Woods Llc
Citas de patentes (184), Otras citas (39), Clasificaciones (47), Eventos legales (1)
US 9546479 B2
1. A panelized sheathing system for external walls of a building structure, the system comprising:
at least two adjacent structural wall panels, each panel including an outer surface, an inner surface, and at least one edge extending therebetween, each panel aligned with its at least one edge proximate to the at least one edge of the adjacent panel and defining a joint between the two adjacent panels;
a barrier layer secured to the outer surface of each panel, the barrier layer being bulk water resistant and water vapor permeable; and
a bulk water resistant sealant sealing the joint between the proximate edges of the two adjacent panels.
2. The system of claim 1, wherein each panel with its secured barrier layer has a liquid water transmission rate from about 1 to about 28 grams/100 in2/24 hrs via Cobb ring according to the test method described in ASTM D5795.
3. The system of claim 2, wherein each panel with its secured barrier layer has a water vapor permeance from about 0.1 to about 12 U.S. perms as determined by ASTM E96 procedure B (at 73° F.—50% RH).
4. The system of claim 1, wherein each panel with its secured barrier layer has a water vapor permeance from about 0.1 to about 12 U.S. perms as determined by ASTM E96 procedure B (at 73° F.—50% RH).
5. The system of claim 2, wherein each panel with its secured barrier layer has a water vapor transmission rate from about 0.7 to about 7 grams/m2/24 hrs as determined by ASTM E96 procedure A (at 73° F.—50% RH).
6. The system of claim 1, wherein each panel with its secured barrier layer has a water vapor transmission rate from about 0.7 to about 7 grams/m2/24 hrs as determined by ASTM E96 procedure A (at 73° F.—50% RH).
7. The system of claim 1, wherein the sealant includes strips of bulk water-resistant tape.
8. The system of claim 7, wherein the tape includes a polyolefin backing.
9. The system of claim 7, wherein the tape includes a water vapor permeance of greater than 1.0 perm as determined by via ASTM E96 procedure B (at 73° F.—50% RH).
10. The system of claim 1, wherein the at least two adjacent structural wall panels are made of a lignocellulosic material.
11. A method of sheathing external walls of a building structure, the method comprising:
positioning at least two wall panel assemblies adjacent to each other, each panel assembly including:
a structural wall panel including an outer surface, an inner surface, and at least one edge; and
a barrier layer secured to the outer surface of each panel, the barrier layer being bulk water resistant and water vapor permeable,
wherein the respective edges of the adjacent at least two wall panel assemblies are proximate to each other and define a joint therebetween and such that the respective inner surfaces contact the structure;
fastening each panel assembly to the structure; and
sealing the joint between the edges of the panel.
12. The method of claim 11, wherein each panel assembly has a liquid water transmission rate from about 1 to about 28 grams/100 in2/24 hrs via Cobb ring according to the test method described in ASTM D5795.
13. The method of claim 12, wherein each panel assembly has a water vapor permeance from about 0.1 to about 12 U.S. perms as determined by ASTM E96 procedure B (at 73° F.—50% RH).
14. The of method claim 11, wherein each panel assembly has a water vapor permeance from about 0.1 to about 12 U.S. perms as determined by ASTM E96 procedure B (at 73° F.—50% RH).
15. The method of claim 12, wherein each panel assembly has a water vapor transmission rate from about 0.7 to about 7 grams/m2/24 hrs as determined by ASTM E96 procedure A (at 73° F.—50% RH).
16. The method of claim 11, wherein each panel assembly has a water vapor transmission rate from about 0.7 to about 7 grams/m2/24 hrs as determined by ASTM E96 procedure A (at 73° F.—50% RH).
17. The method of claim 11, wherein the step of sealing the joint between the edges of the panels includes applying strips of bulk water-resistant tape to at least one of the outer surface and the barrier layer.
18. The method of claim 11, wherein the step of positioning each panel assembly includes positioning the edge of one of the panels a distance away from the edge of the adjacent panel to allow for expansion and contraction of each panel.
19. The method of claim 11, wherein the at least two adjacent structural wall panels are made of a lignocellulosic material.
20. A panelized sheathing system for external walls of a building structure, the system comprising:
at least two adjacent OSB wall panels, each panel including an outer surface, an inner surface, and at least one edge extending therebetween, each panel aligned with its at least one edge proximate to the at least one edge of the adjacent panel and defining a joint therebetween;
a bulk water resistant tape sealant sealing the joint between the proximate edges of the two adjacent panels.
This application is a continuation of U.S. patent application Ser. No. 14/656,999 filed Jun. 26, 2013, which is a continuation of U.S. patent application Ser. No. 13/927,548 filed Jun. 26, 2013 now U.S. Pat. No. 9,010,044 issued Apr. 21, 2015, which is a continuation of U.S. patent application Ser. No. 13/326,401 filed Dec. 15, 2011 now U.S. Pat. No. 8,474,197 issued Jul. 2, 2013, which is a continuation of U.S. patent application Ser. No. 12/987/125 filed Jan. 9, 2011 now U.S. Pat. No. 8,112,950 issued Feb. 14, 2012. The '950 patent is a continuation of U.S. patent application Ser. No. 12/647,249 filed Dec. 24, 2009, now U.S. Pat. No. 7,877,938 issued Feb. 1, 2011, which is a continuation of U.S. patent application Ser. No. 11/029,535 filed Jan. 4, 2005, now U.S. Pat. No. 7,658,040 issued Feb. 9, 2010, which claims the Priority benefit of U.S. Patent Application No. 60/547,029 filed Feb. 23, 2004, and U.S. Patent Application No. 60/547,031 filed Feb. 23, 2004. The '950 patent is also a continuation of U.S. patent application Ser. No. 12/722,787 filed Mar. 12, 2010, now U.S. Pat. No. 7,870,694 issued Jan. 18, 2011, which is a continuation of U.S. patent application Ser. No. 11/029,293 filed Jan. 4, 2005, now U.S. Pat. No. 7,721,506 issued May 25, 2010, which claims the priority benefit of U.S. Patent Application No. 60/547,029 filed Feb. 23, 2004, and U.S. Patent Application No. 60/547,031 filed Feb. 23, 2004. And the '950patent is a continuation-in-part of U.S. patent application Ser. No. 12/701,260 filed Feb. 5, 2010, now U.S. Pat. No. 7,866,100 issued Jan. 11, 2011, which is a continuation of U.S. patent application Ser. No. 11/029,300 filed Jan. 4, 2005, now U.S. Pat. No. 7,677,002 issued Mar. 16, 2010, which claims the priority benefit of U.S. Patent Application No. 60/547,029 filed Feb. 23, 2004, and U.S. Patent Application No. 60/547,031 filed Feb. 23, 2004. The disclosures of all of the above priority documents are incorporated herein by reference for all purposes.
The barrier layer 30 is resistant to bulk water but permeable to water vapor. These panels with barrier layers 30 are optionally characterized by water vapor permeance in a range from about 0.1 U.S. perms to about 1.0 U.S. perms, and have a water vapor transmission rate from about 0.7 to about 7 g/m2/24 hrs (at 73° F.—50% RH via ASTM E96 procedure A), and have a water vapor permeance from about 0.1 to about 12 U.S. perms (at 73° F.—50% RH via ASTM E96 procedure B), and a liquid water transmission rate from about 1 to about 28 (grams/100 in2/24 hrs via Cobb ring), per ASTM D5795. This test method allows the quantification of liquid water that passes through the underlayment to the underlying substrate and can be easily done on specimens where the underlayment cannot be removed for visual inspection.
Although it is within the scope of the present invention to provide for advantageous slip-resistance by providing any number of major channels, preferably, the density of the major channels is about 5 to about 15 major channels per 2.54 cm (inch) as measured in a direction perpendicular to the direction of the major channels. More preferably, the density of the major channels is about 9 to about 12 major channels per 2.54 cm (inch) as measured in a direction perpendicular to the direction of the major channels. On a typical 1.219 m×2.438 m (4′×8′) sheathing panel, the major channels will preferably run generally across the 1.219 m (four-foot) or short direction. It should be appreciated that it is not necessary nor required that the major channels be exactly parallel and may undulate slightly from side to side in a somewhat serpentine fashion rather than being straight.
The anti-skid surface of the present system advantageously reduces the potential for a ladder leaning thereon to slip. A worker who is applying house wrap or taping house wrap is currently exposed to the risk of his ladder skidding against the slippery surface of house wrap. Current house wrap products create the opportunity for a worker to fall from a ladder that skids against house wrap. The surface of current house wrap products promotes the likelihood of “ladder slip.” Workers have complained that ladders will slide unless they apply a skid resistant product to their ladders
As shown in FIG. 3, the barrier layers 30 may further include indicia 37 for positioning fasteners. U.S. Pat. App. Pub. 2003/0079431 A1 entitled “Boards Comprising an Array of Marks to Facilitate Attachment”, incorporated herein by reference, provides additional detail regarding fastener indicia 37. Additionally, the barrier layers are preferably adapted to receive fasteners in a substantially moisture-proof manner.
FIG. 5 illustrates the cross-sectional profile of a further aspect of the panel for a panelized roof or wall sheathing construction system 10. When attached to a building frame, joints 25 form between the panels 20. Particularly, shown is a water-resistant sealing means comprised of strips of water-resistant tape 42 with backing 44 and an adhesive layer 46. Each of the strips of tape 42 may be applied by a hand held tape applicator to at least one joint between adjacent panels 20 to form a substantially moisture-resistant seam with roofing accessory materials such as skylights, ventilation ducts, pipe boots, felt, flashing metals, roofing tapes, and various building substrates. The tape 42 of the present invention may have no backing or a backing 44 with a thickness of about ½ to about 1/30 the thickness of the adhesive layer 46. Optionally, the strips of tape 42 may have a backing of a thickness of about 1.0 mils to about 4.0 mils and an adhesive layer disposed on the backing of a thickness of about 2.0 mils to about 30.0 mils. The dry coefficient of friction for the tape is preferably of at least about 0.6. As shown in FIG. 3, alignment guides 43 on the panel for applying the tape strips 42 are also contemplated to facilitate installation. Preferably, the alignment guides 43 are placed approximately a distance of about ½ the width of the tape from the panel edge. The tape strips 42 are preferably installed by means of a handheld tape applicator.
of friction of the panel of a preferred embodiment is also
Product 5 2.47230 0.49446 151.42 0.000
Error 66 0.21552 0.00327
Total 71 2.68782
ANOVA table showing the differences in the slip angle between
the textured and smooth sides of OSB in the dry and wet condition and
related to slip angle by CoF = Tan (slip angle),
where the slip angle is expressed in radians.
Factor 5 232.33 46.47 12.46 0.000
Error 90 335.63 3.73
Total 95 567.96
ANOVA table showing the differences in the coefficient of friction between
paper overlaid panels with a smooth surface and with a textured imprint as well as oriented
strand board with a textured imprint, oriented strand board sanded and plywood in the
dry condition. “Level” is expressed as paper basis weight (in lbs.) per ream for overlay panels.
Product 8 0.90809 0.11351 16.4 0.000
Error 177 1.22522 0.00692
Total 185 2.13331
paper overlaid wood composite panels with smooth and textured surfaces and plywood
in the wet condition. “Level” is expressed as paper basis weight per ream for overlay
panels. CoF = Coefficient of friction.
Product 6 1.59735 0.26623 207.03 0.000
Error 136 0.17489 0.00129
Total 142 1.77224
In one example, the tape 140 is polyolefin (polyethylene preferred) backing of a thickness of about 2.5 mils. to about 4.0 mils. Adhesive (butyl preferred) layered deposed on said backing is of a thickness of about 8.5 mils. to about 30 mils. Where a permeable barrier is required, the tape has water vapor permeance of greater than 1.0 US perm at 73° F.—50% RH via ASTM E96 procedure B) and possibly, as high as 200 US perms or more.
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15 Huber Engineered Woods tri-fold pamphlets with product overview including PerformMAX(TM) (Huber Reference HUB 22), first sale date Sep. 21, 2000.
16 Huber Engineered Woods tri-fold pamphlets with product overview including PerformMAX™ (Huber Reference HUB 22), first sale date Sep. 21, 2000.
17 Huber Engineered Woods, PerformMAX(TM) 500 Product Sheet (Huber Reference HUB 208), first sale date Sep. 21, 2000.
18 Huber Engineered Woods, PerformMAX™ 500 Product Sheet (Huber Reference HUB 208), first sale date Sep. 21, 2000.
19 ICC Evaluation Service, Inc.; Acceptance Criteria for Foam Plastic Sheathing Panels Used as Weather-Resistive Barriers; Feb. 2003.
20 ICC Evaluation Service; ICC-ES Evaluation Report ER-3063; Aug. 2013.
21 ICC Evaluation Service; ICC-ES Legacy Report ER-1439; Jul. 2001.
22 ICC Public Hearing; Code Change Proposals, RB251-RB270; Sep. 2006.
23 Information Disclosure Statement, filed by Georgia-Pacific on Apr. 13, 2015 under U.S. Appl. No. 14/065,580, 14 pages.
24 LSU College of Agriculture; Hazard Resistant: Wind-resistant Roofs and Attachments; Jul. 26, 2011.
25 LSU College of Agriculture; Teaching Center Roof No. 2; Feb. 29, 2012.
26 Modern Materials; Deniz Carroll; "The Expanding Role of EPS in Construction"; Nov. 2003.
27 OHCD/PHDC/RDA Small Building Specifications; May 2011.
28 OHCD-PHDC-RDA Constructions Specifications; Thermal and Moisture Protection; May 2001.
29 RoyOMartin; Eclipse Reflective Housewrap Product Information and Installation Manual 01; Mar. 2015.
30 RoyOMartin; Eclipse Reflective Housewrap; Webpage, https://products.royomartin .com/eclipse; Before Apr. 2015.
31 RoyOMartin; Exterior Sheathing; Dec. 15, 2010.
32 RoyOMartin; FSC-Certified Products; Webpage, https://products.royomartin.com/products/fscr-certified-products; Before Apr. 2015.
33 Sea Grant North Carolina; Coastwatch; Ann Green; "Hurricane Resistance: Retrofitting, Storm Shutters Increase Safety"; Early Summer 2002.
34 Sto Technical Report 01-07.3-StoGuard: Testing for International Building Code Compliance and Comparison to Sheet Water-Resistive Barrier Products; Before Apr. 2015.
35 Thermo-ply Structural Sheathing; Product Brochure from website, http ://oxengineered prod ucts.com/wp-content/uploads/2014/11/TPly-Product-InfoWeb-10-29-14.pdf.
36 United States District Court for the Western District of North Carolina. Complaint regarding Huber Engineered Woods LLC vs. Georgia-Pacific Wood Products LLC. Civil Action No. 3:16-cv-399. Filed Jun. 17, 2016. 87 Pages.
37 United States District Court for the Western District of North Carolina. Declaration of S. Benjamin Pleune in Support of Defendant Georgia-Pacific Wood Products LLC's Motion to Dismiss or, in the Alternative, Transfer. Civil Action No. 3:16-cv-00399-FDW. Filed Aug. 1, 2016. 4 Pages.
38 United States District Court for the Western District of North Carolina. Defendant Georgia-Pacific Wood Products LLC's Answer, Affirmative Defenses, and Counterclaims to Plaintiff Huber Engineered Woods LLC's Complaint. Civil Action No. 3:16-cv-00399-FDW. Filed Aug. 1, 2016. 19 Pages.
39 United States District Court for the Western District of North Carolina. First Amended Complaint regarding Huber Engineered Woods LLC vs. Georgia-Pacific Wood Products LLC. Civil Action No. 3:16-cv-00399-FDW. Filed Aug. 16, 2016. 22 Pages.
Clasificación internacional E04B2/08, E04C2/38, E04B1/62, E04C2/02, E04B2/02, E04D3/35, E04C2/24, E04D12/00, E04B2/32, E04B7/22, E04B1/76, E04B1/66, E04B1/00, E04B5/00, E04B2/00, E04D13/16, B32B21/06, E04B1/68
Clasificación cooperativa B32B2607/00, E04B1/6803, E04C2/38, E04C2/246, E04D13/1618, E04B1/625, E04B1/665, E04D3/351, E04C2/24, B32B2307/7265, E04D12/00, E04B1/762, E04B1/68, E04C2/296, E04D3/35, E04C2/02, Y10T428/249982, B32B21/00, E04C2/46, E04B7/22, B32B2419/06, E04B2103/04, Y10T428/24355, E04B1/64, B32B21/06, E04B2/56, Y10T29/49629, E04B7/00, E04D3/355
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