Source: https://text.123doc.org/document/5617830-tieu-chuan-thi-nghiem-cap-dien-luc-iec-60502.htm
Timestamp: 2019-09-15 13:51:52+00:00
Document Index: 169931659

Matched Legal Cases: ['art 2', 'art 2', 'art 3', 'art 3', 'art 1', 'art 201', 'art 202', 'art 203', 'art 401', 'art 402', 'art 403', 'art 404', 'art 405', 'art 409', 'art 501', 'art 502', 'art 503', 'art 504', 'art 505', 'art 506', 'art 507', 'art 508', 'art 509', 'art 605', 'art 2', 'art 3']

Tiêu chuẩn thí nghiệm cáp điện lực IEC 60502 - Tài liệu text
Edition 3.0 2014-02
Power cables with extruded insulation and their accessories for rated voltages
from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV) –
Part 2: Cables for rated voltages from 6 kV (Um = 7,2 kV) up to
IEC 60502-2:2014-02(en-fr)
Câbles d'énergie à isolant extrudé et leurs accessoires pour des tensions
assignées de 1 kV (Um = 1,2 kV) à 30 kV (Um = 36 kV) –
Partie 2: Câbles de tensions assignées de 6 kV(Um = 7,2 kV) à
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60502-2 © IEC:2014
FOREWORD ......................................................................................................................... 10
Scope ............................................................................................................................ 12
Normative references ..................................................................................................... 12
Terms and definitions .................................................................................................... 14
Definitions of dimensional values (thicknesses, cross-sections, etc.) ................ 14
Definitions concerning the tests ........................................................................ 14
Voltage designations and materials ................................................................................ 15
Rated voltages ................................................................................................. 15
Insulating compounds....................................................................................... 16
Sheathing compounds ...................................................................................... 17
Conductors .................................................................................................................... 17
Insulation ....................................................................................................................... 17
Material ............................................................................................................ 17
Insulation thickness .......................................................................................... 17
Screening ...................................................................................................................... 19
Conductor screen ............................................................................................. 19
Insulation screen .............................................................................................. 19
Assembly of three-core cables, inner coverings and fillers .............................................. 19
Inner coverings and fillers ................................................................................ 19
Construction ................................................................................... 19
Material .......................................................................................... 20
Thickness of extruded inner covering .............................................. 20
Thickness of lapped inner covering ................................................. 20
Cables having a collective metal layer (see Clause 9) ....................................... 20
Cables having a metal layer over each individual core (see Clause 10) ............ 20
Metal layers for single-core and three-core cables .......................................................... 21
Metal screen .................................................................................................................. 21
Construction ..................................................................................................... 21
Requirements ................................................................................................... 21
Metal screens not associated with semi-conducting layers ................................ 21
Concentric conductor ..................................................................................................... 21
Application ....................................................................................................... 22
Metal sheath .................................................................................................................. 22
Lead sheath ..................................................................................................... 22
Other metal sheaths ......................................................................................... 22
Metal armour ................................................................................................................. 22
Types of metal armour ..................................................................................... 22
Materials .......................................................................................................... 22
Application of armour ....................................................................................... 23
Single-core cables .......................................................................... 23
Three-core cables ........................................................................... 23
Separation sheath ........................................................................... 23
Lapped bedding under armour for lead sheathed cables .................. 23
Dimensions of the armour wires and armour tapes............................................ 24
Correlation between cable diameters and armour dimensions ........................... 24
Round or flat wire armour ................................................................................. 24
Double tape armour .......................................................................................... 25
Oversheath .................................................................................................................... 25
General ............................................................................................................ 25
Material ............................................................................................................ 25
Thickness ........................................................................................................ 25
Test conditions .............................................................................................................. 26
Ambient temperature ........................................................................................ 26
Frequency and waveform of power frequency test voltages ............................... 26
Waveform of impulse test voltages ................................................................... 26
Determination of the cable conductor temperature ............................................ 26
tests ................................................................................................................. 26
Electrical resistance of conductors ................................................................... 26
Partial discharge test ........................................................................................ 27
Voltage test ...................................................................................................... 27
General .......................................................................................... 27
Test procedure for single-core cables .............................................. 27
Test procedure for three-core cables ............................................... 27
Test voltage .................................................................................... 27
Requirement ................................................................................... 28
Electrical test on oversheath of the cable .......................................................... 28
Sample tests .................................................................................................................. 28
General ............................................................................................................ 28
Frequency of sample tests ................................................................................ 28
Conductor examination and check of dimensions ............................ 28
Electrical and physical tests ............................................................ 28
Repetition of tests ............................................................................................ 29
Conductor examination ..................................................................................... 29
Measurement of thickness of insulation and of non-metal sheaths
(including extruded separation sheaths, but excluding inner extruded
coverings) ........................................................................................................ 29
General .......................................................................................... 29
Requirements for the insulation ....................................................... 29
Requirements for the non-metal sheaths ......................................... 30
Measurement of thickness of lead sheath ......................................................... 30
General .......................................................................................... 30
Strip method ................................................................................... 30
Ring method ................................................................................... 30
Measurement of armour wires and tapes .......................................................... 30
Measurement on wires .................................................................... 30
Measurement on tapes .................................................................... 31
Requirements ................................................................................. 31
Measurement of external diameter ................................................................... 31
Voltage test for 4 h ........................................................................................... 31
Sampling ........................................................................................ 31
Procedure ....................................................................................... 31
Test voltages .................................................................................. 31
Hot set test for EPR, HEPR and XLPE insulations and elastomeric
sheaths ............................................................................................................ 31
Requirements ................................................................................. 32
Type tests, electrical ...................................................................................................... 32
General ............................................................................................................ 32
Cables having conductor screens and insulation screens .................................. 32
General .......................................................................................... 32
Sequence of tests ........................................................................... 32
Special provisions ........................................................................... 32
Bending test .................................................................................... 33
Partial discharge test ...................................................................... 33
Tan δ measurement for cables of rated voltage 6/10 (12) kV
and above ....................................................................................... 33
Heating cycle test ........................................................................... 34
Impulse test followed by a voltage test ............................................ 34
Voltage test for 4 h .......................................................................... 34
Resistivity of semi-conducting screens ............................................ 35
Cables of rated voltage 3,6/6 (7,2) kV having unscreened insulation ................. 35
General .......................................................................................... 35
Insulation resistance measurement at ambient temperature ............. 35
Insulation resistance measurement at maximum conductor
temperature .................................................................................... 36
Voltage test for 4 h .......................................................................... 36
Impulse test .................................................................................... 37
Type tests, non-electrical ............................................................................................... 37
General ............................................................................................................ 37
Measurement of thickness of insulation ............................................................ 37
Sampling ........................................................................................ 37
Procedure ....................................................................................... 37
Requirements ................................................................................. 37
Measurement of thickness of non-metal sheaths (including extruded
separation sheaths, but excluding inner coverings) ........................................... 37
Requirements ................................................................................. 38
Measurement of thickness of lead sheath ......................................................... 38
Sampling ........................................................................................ 38
Procedure ....................................................................................... 38
Tests for determining the mechanical properties of insulation before and
after ageing ...................................................................................................... 38
Ageing treatments ........................................................................... 38
Conditioning and mechanical tests .................................................. 38
Tests for determining the mechanical properties of non-metal sheaths
before and after ageing .................................................................................... 38
Requirements ................................................................................. 39
Additional ageing test on pieces of completed cables ........................................ 39
General .......................................................................................... 39
Sampling ........................................................................................ 39
Ageing treatment ............................................................................ 39
Mechanical tests ............................................................................. 39
Loss of mass test on PVC sheaths of type ST 2 ................................................. 39
Procedure ....................................................................................... 39
Pressure test at high temperature on insulations and non-metal sheaths ........... 39
Test on PVC insulation and sheaths at low temperatures .................................. 40
Procedure ....................................................................................... 40
Requirements ................................................................................. 40
Test for resistance of PVC insulation and sheaths to cracking (heat shock
test) ................................................................................................................. 40
Ozone resistance test for EPR and HEPR insulations ....................................... 40
sheaths ............................................................................................................ 40
Oil immersion test for elastomeric sheaths ....................................................... 40
Water absorption test on insulation ................................................................... 40
Flame spread test on single cables ................................................................... 41
Measurement of carbon black content of black PE oversheaths ........................ 41
Procedure ....................................................................................... 41
Requirements ................................................................................. 41
Shrinkage test for XLPE insulation .................................................................... 41
Thermal stability test for PVC insulation ............................................................ 41
19.19.2
Determination of hardness of HEPR insulation .................................................. 41
Determination of the elastic modulus of HEPR insulation .................................. 41
19.21.1
19.21.2
Requirements ................................................................................. 42
Shrinkage test for PE oversheaths .................................................................... 42
19.22.1
Procedure ....................................................................................... 42
19.22.2
Strippability test for insulation screen ............................................................... 42
General .......................................................................................... 42
19.23.2
Water penetration test ...................................................................................... 43
Electrical tests after installation ...................................................................................... 43
General ............................................................................................................ 43
DC voltage test of the oversheath ..................................................................... 43
Insulation test................................................................................................... 43
AC testing ....................................................................................... 43
DC testing ....................................................................................... 44
Annex A (normative) Fictitious calculation method for determination of dimensions of
protective coverings ....................................................................................................... 50
General ............................................................................................................ 50
Method ............................................................................................................. 50
Conductors ..................................................................................... 50
Cores.............................................................................................. 51
Diameter over laid-up cores ............................................................ 51
Inner coverings ............................................................................... 51
Concentric conductors and metal screens ....................................... 52
Lead sheath .................................................................................... 53
Separation sheath ........................................................................... 53
Lapped bedding .............................................................................. 53
Additional bedding for tape-armoured cables (provided over
the inner covering) .......................................................................... 53
Armour ........................................................................................... 54
Annex B (informative) Tabulated continuous current ratings for cables having extruded
insulation and a rated voltage from 3,6/6 kV up to 18/30 kV ............................................ 55
General ............................................................................................................ 55
Cable constructions .......................................................................................... 55
Temperatures................................................................................................... 55
Soil thermal resistivity ...................................................................................... 56
Methods of installation ...................................................................................... 56
General .......................................................................................... 56
Single-core cables in air .................................................................. 56
Single-core cables buried direct ...................................................... 56
Single-core cables in earthenware ducts ......................................... 57
Three-core cables ........................................................................... 57
Screen bonding ................................................................................................ 58
Cable loading ................................................................................................... 58
Rating factors for grouped circuits .................................................................... 58
Correction factors ............................................................................................. 58
(normative) Rounding of numbers........................................................................... 74
Rounding of numbers for the purpose of the fictitious calculation method .......... 74
Rounding of numbers for other purposes .......................................................... 74
Annex D (normative) Method of measuring resistivity of semi-conducting screens ................. 75
Annex E (normative) Determination of hardness of HEPR insulations .................................... 78
Test piece ........................................................................................................ 78
Test procedure ................................................................................................. 78
General .......................................................................................... 78
Surfaces of large radius of curvature ............................................... 78
Surfaces of small radius of curvature .............................................. 78
Conditioning and test temperature ................................................... 78
Number of measurements ............................................................... 79
Annex F (normative) Water penetration test .......................................................................... 80
Test piece ........................................................................................................ 80
Test ................................................................................................................. 80
Requirements ................................................................................................... 81
Annex G (informative) Determination of the cable conductor temperature ............................. 82
Purpose ........................................................................................................... 82
Calibration of the temperature of the main test loop .......................................... 82
General .......................................................................................... 82
Installation of cable and temperature sensors .................................. 82
Calibration method .......................................................................... 84
Heating for the test ........................................................................................... 85
Method 1 – Test using a reference cable ......................................... 85
Method 2 – Test using conductor temperature calculations and
measurement of the surface temperature ........................................ 85
Bibliography .......................................................................................................................... 87
Figure B.1 – Single-core cables in air .................................................................................... 56
Figure B.2 – Single-core cables buried direct ......................................................................... 57
Figure B.3 – Single-core cables in earthenware ducts ............................................................ 57
Figure B.4 – Three-core cables ............................................................................................. 58
Figure D.1 – Preparation of samples for measurement of resistivity of conductor and
insulation screens ................................................................................................................. 77
Figure E.1 – Test on surfaces of large radius of curvature ..................................................... 79
Figure E.2 – Test on surfaces of small radius of curvature ..................................................... 79
Figure F.1 – Schematic diagram of apparatus for water penetration test ................................ 81
Figure G.1 – Typical test set-up for the reference loop and the main test loop ........................ 83
Figure G.2 – Example of an arrangement of the temperature sensors on the conductor
of the reference loop ............................................................................................................. 84
Table 1 – Recommended rated voltages U 0 .......................................................................... 16
Table 2 – Insulating compounds ............................................................................................ 16
Table 3 – Maximum conductor temperatures for different types of insulating compound ......... 16
Table 4 – Maximum conductor temperatures for different types of sheathing compound ........ 17
Table 5 – Nominal thickness of PVC/B insulation ................................................................... 18
Table 6 – Nominal thickness of cross-linked polyethylene (XLPE) insulation .......................... 18
Table 7 – Nominal thickness of ethylene propylene rubber (EPR) and hard ethylene
propylene rubber (HEPR) insulation ....................................................................................... 18
Table 8 – Thickness of extruded inner covering ..................................................................... 20
Table 9 – Nominal diameter of round armour wires ................................................................ 24
Table 10 – Nominal thickness of armour tapes ...................................................................... 24
Table 11 – Routine test voltages ........................................................................................... 28
Table 12 – Number of samples for sample tests .................................................................... 29
Table 13 – Sample test voltages ............................................................................................ 31
Table 14 – Impulse voltages .................................................................................................. 34
Table 15 – Electrical type test requirements for insulating compounds ................................... 44
Table 16 – Non-electrical type tests (see Tables 17 to 23) ..................................................... 44
Table 17 – Test requirements for mechanical characteristics of insulating compounds
(before and after ageing) ....................................................................................................... 45
Table 18 – Test requirements for particular characteristics for PVC insulating
compound ............................................................................................................................. 46
Table 19 – Test requirements for particular characteristics of various crosslinked
insulating compounds ............................................................................................................ 47
Table 20 – Test requirements for mechanical characteristics of sheathing compounds
(before and after ageing) ....................................................................................................... 47
Table 21 – Test requirements for particular characteristics for PVC sheathing
compounds ........................................................................................................................... 48
Table 22 – Test requirements for particular characteristics of PE (thermoplastic
polyethylene) sheathing compounds ...................................................................................... 48
Table 23 – Test requirements for particular characteristics of elastomeric sheathing
compound ............................................................................................................................. 49
Table A.1 – Fictitious diameter of conductor .......................................................................... 51
Table A.2 – Increase of diameter for concentric conductors and metal screens ...................... 52
Table A.3 – Increase of diameter for additional bedding ......................................................... 53
Table B.1 – Nominal screen cross-sectional areas ................................................................. 55
Table B.2 – Current ratings for single-core cables with XLPE insulation – Rated voltage
3,6/6 kV to 18/30 kV * – Copper conductor ............................................................................ 59
Table B.3 – Current ratings for single-core cables with XLPE insulation – Rated voltage
3,6/6 kV to 18/30 kV * – Aluminium conductor ....................................................................... 60
Table B.4 – Current ratings for single-core cables with EPR insulation – Rated voltage
3,6/6 kV to 18/30 kV * – Copper conductor ............................................................................ 61
Table B.5 – Current ratings for single-core cables with EPR insulation – Rated voltage
3,6/6 kV to 18/30 kV * – Aluminium conductor ....................................................................... 62
Table B.6 – Current rating for three-core XLPE insulated cables – Rated voltage
3,6/6 kV to 18/30 kV * – Copper conductor, armoured and unarmoured.................................. 63
Table B.7 – Current rating for three-core XLPE insulated cables – Rated voltage
3,6/6 kV to 18/30 kV * – Aluminium conductor, armoured and unarmoured ............................. 64
Table B.8 – Current rating for three-core EPR insulated cables – Rated voltage 3,6/6 kV
to 18/30 kV * – Copper conductor, armoured and unarmoured ............................................... 65
Table B.9 – Current rating for three-core EPR insulated cables – Rated voltage 3,6/6 kV
to 18/30 kV * – Aluminium conductor, armoured and unarmoured .......................................... 66
Table B.10 – Correction factors for ambient air temperatures other than 30 °C ..................... 66
Table B.11 – Correction factors for ambient ground temperatures other than 20 °C ............... 67
Table B.12 – Correction factors for depths of laying other than 0,8 m for direct buried
cables ................................................................................................................................... 67
Table B.13 – Correction factors for depths of laying other than 0,8 m for cables in ducts ....... 67
Table B.14 – Correction factors for soil thermal resistivities other than 1,5 K . m/W for
direct buried single-core cables ............................................................................................. 68
Table B.15 – Correction factors for soil thermal resistivities other than 1,5 K . m/W
single-core cables in buried ducts.......................................................................................... 68
Table B.16 – Correction factors for soil thermal resistivities other than 1,5 K . m/W for
direct buried three-core cables .............................................................................................. 69
Table B.17 – Correction factors for soil thermal resistivities other than 1,5 K . m/W for
three-core cables in ducts ..................................................................................................... 69
Table B.18 – Correction factors for groups of three-core cables in horizontal formation
laid direct in the ground ......................................................................................................... 70
Table B.19 – Correction factors for groups of three-phase circuits of single-core cables
Table B.20 – Correction factors for groups of three-core cables in single way ducts in
horizontal formation .............................................................................................................. 71
Table B.21 – Correction factors for groups of three-phase circuits of single-core cables
in single-way ducts ................................................................................................................ 71
Table B.22 – Reduction factors for groups of more than one multi-core cable in air – To
be applied to the current-carrying capacity for one multi-core cable in free air ........................ 72
Table B.23 – Reduction factors for groups of more than one circuit of single-core cables
(Note 2) – To be applied to the current-carrying capacity for one circuit of single-core
cables in free air ................................................................................................................... 73
POWER CABLES WITH EXTRUDED INSULATION
AND THEIR ACCESSORIES FOR RATED VOLTAGES
Part 2: Cables for rated voltages from 6 kV
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
International Standard IEC 60502-2 has been prepared by IEC technical committee 20: Electric
This third edition cancels and replaces the second edition, published in 2005, and constitutes a
technical revision.
a) a simplified calculation procedure for the thickness of the lead sheath and the oversheath;
b) a new subclause for the determination of the cable conductor temperature;
c) a modified procedure for the routine voltage test;
d) a new subclause for a routine electrical test on oversheath;
e) modified requirements for the non-metal sheaths including semi-conductive layer;
modified tolerances for the bending test cylinder;
g) the inclusion of a 0,1Hz test after installation.
In addition, the modified structure of the IEC 60811 series has been adopted for this third
The following editorial changes have been made within the English version:
'metallic’ has been replaced by ‘metal’;
‘thermosetting’ has been replaced by ‘crosslinked’.
20/1469A/FDIS
20/1472/RVD
A list of all parts in the IEC 60502 series, published under the general title Power cables with
extruded insulation and their accessories for rated voltages from 1kV (U m = 1,2 kV) up to 30 kV
(U m = 36 kV), can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until the
stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data related to
the specific publication. At this date, the publication will be
This part of IEC 60502 specifies the construction, dimensions and test requirements of power
cables with extruded solid insulation from 6 kV up to 30 kV for fixed installations such as
distribution networks or industrial installations.
When determining applications, it is recommended that the possible risk of radial water ingress
is considered. Cable designs with barriers claimed to prevent longitudinal water penetration
and an associated test are included in this part of IEC 60502.
Cables for special installation and service conditions are not included, for example cables for
overhead networks, the mining industry, nuclear power plants (in and around the containment
area) nor for submarine use or shipboard application.
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments)
IEC 60060-3, High-voltage test techniques – Part 3: Definitions and requirements for on-site
IEC 60183, Guide to the selection of high-voltage cables
IEC 60228, Conductors of insulated cables
IEC 60229:2007, Tests on cable oversheaths which have a special protective function and are
applied by extrusion
IEC 60230, Impulse tests on cables and their accessories
IEC 60287-3-1, Electric cables – Calculation of the current rating – Part 3: Sections on
operating conditions – Section 1: Reference operating conditions and selection of cable type
IEC 60332-1-2, Tests on electric and optical fibre cables under fire conditions – Part 1-2: Test
for vertical flame propagation for a single insulated wire or cable – Procedure for 1 kW premixed flame
IEC 60811 (all parts), Electric and optical fibre cables – Test methods for non-metallic
IEC 60811-201, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 201: General tests – Measurement of insulation thickness
IEC 60811-202, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 202: General tests – Measurement of thickness of non-metallic sheath
IEC 60811-203, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 203: General tests – Measurement of overall dimensions
IEC 60811-401, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 401: Miscellaneous tests – Thermal ageing methods – Ageing in an air oven
IEC 60811-402, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 402: Miscellaneous tests – Water absorption tests
IEC 60811-403, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 403: Miscellaneous tests – Ozone resistance test on cross-linked compounds
IEC 60811-404, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 404: Miscellaneous tests – Mineral oil immersion tests for sheaths
IEC 60811-405, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 405: Miscellaneous tests – Thermal stability test for PVC insulations and PVC sheaths
IEC 60811-409, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 409: Miscellaneous tests – Loss of mass test for thermoplastic insulations and sheaths
IEC 60811-501, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 501: Mechanical tests – Tests for determining the mechanical properties of insulating and
sheathing compounds
IEC 60811-502, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 502: Mechanical tests – Shrinkage test for insulations
IEC 60811-503, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 503: Mechanical tests – Shrinkage test for sheaths
IEC 60811-504, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 504: Mechanical tests – Bending tests at low temperature for insulation and sheaths
IEC 60811-505, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 505: Mechanical tests – Elongation at low temperature for insulations and sheaths
IEC 60811-506, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 506: Mechanical tests – Impact test at low temperature for insulations and sheaths
IEC 60811-507, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 507: Mechanical tests – Hot set test for cross-linked materials
IEC 60811-508, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 508: Mechanical tests – Pressure test at high temperature for insulation and sheaths
IEC 60811-509, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 509: Mechanical tests – Test for resistance of insulations and sheaths to cracking (heat
shock test)
IEC 60811-605, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 605: Physical tests – Measurement of carbon black and/or mineral filler in polyethylene
IEC 60811-606, Electric and optical fibre cables – Test methods for non-metallic materials –
IEC 60853 (all parts), Calculation of the cyclic and emergency current rating of cables
IEC 60853-2, Calculation of the cyclic and emergency current rating of cables – Part 2: Cyclic
rating of cables greater than 18/30 (36) kV and emergency ratings for cables of all voltages
IEC 60885-3, Electrical test methods for electric cables – Part 3: Test methods for partial
discharge measurements on lengths of extruded power cables
IEC 60986, Short-circuit temperature limits of electric cables with rated voltages from 6 kV
(U m = 7,2 kV) up to 30 kV (U m = 36 kV)
ISO 48, Rubber, vulcanized or thermoplastic – Determination of hardness (hardness between
10 IRHD and 100 IRHD)
Definitions of dimensional values (thicknesses, cross-sections, etc.)
value by which a quantity is designated and which is often used in tables
Note 1 to entry: Usually, in this standard, nominal values give rise to values to be checked by measurements
taking into account specified tolerances.
value which is neither guaranteed nor checked; it is used, for example, for the calculation of
other dimensional values
when several test results have been obtained and ordered in an increasing (or decreasing)
succession, the median value is the middle value if the number of available values is odd, and
the mean of the two middle values if the number is even
value calculated according to the "fictitious method'' described in Annex A
Definitions concerning the tests
tests made by the manufacturer on each manufactured length of cable to check that each
length meets the specified requirements
tests made by the manufacturer on samples of completed cable or components taken from a
completed cable, at a specified frequency, so as to verify that the finished product meets the
tests made before supplying, on a general commercial basis, a type of cable covered by this
standard, in order to demonstrate satisfactory performance characteristics to meet the
Note 1 to entry: These tests are of such a nature that, after they have been made, they need not be repeated,
unless changes are made in the cable materials or design or manufacturing process which might change the
tests made to demonstrate the integrity of the cable and its accessories as installed
Voltage designations and materials
The rated voltages U 0 /U(U m ) of the cables considered in this standard are as follows:
U 0 /U(U m ) = 3,6/6 (7,2) – 6/10 (12) – 8,7/15 (17,5) – 12/20 (24) – 18/30 (36) kV.
NOTE The voltages given above are the correct designations although in some countries other designations are
used, e.g. 3,5/6 – 5,8/10 – 11,5/20 – 17,3/30 kV.
In the voltage designation of cables U 0 /U(U m ):
is the rated power frequency voltage between conductor and earth or metal screen for
which the cable is designed;
is the rated power frequency voltage between conductors for which the cable is designed;
is the maximum value of the "highest system voltage'' for which the equipment may be
used (see IEC 60038).
The rated voltage of the cable for a given application shall be suitable for the operating
conditions in the system in which the cable is used. To facilitate the selection of the cable,
systems are divided into three categories:
this category comprises those systems in which any phase conductor that
comes in contact with earth or an earth conductor is disconnected from the
system within 1 min;
this category comprises those systems which, under fault conditions, are
operated for a short time with one phase earthed. This period, according to
IEC 60183, should not exceed 1 h. For cables covered by this standard, a
longer period, not exceeding 8 h on any occasion, can be tolerated. The total
duration of earth faults in any year should not exceed 125 h;
this category comprises all systems which do not fall into category A or B.
It should be realized that in a system where an earth fault is not automatically and promptly
isolated, the extra stresses on the insulation of cables during the earth fault reduce the life of
the cables to a certain degree. If the system is expected to be operated fairly often with a
permanent earth fault, it may be advisable to classify the system in category C.
The values of U 0 recommended for cables to be used in three-phase systems are listed in
Table 1 – Recommended rated voltages U 0
(U m )
Rated voltage (U 0 )
The types of insulating compound covered by this standard are listed in Table 2, together with
their abbreviated designations.
Table 2 – Insulating compounds
polyvinyl chloride intended for cables with rated voltages U 0 /U = 3,6/6 kV
PVC/B*
ethylene propylene rubber or similar (EPM or EPDM)
high modulus or hard grade ethylene propylene rubber
* Insulating compound based on polyvinyl chloride intended for cables with rated voltages
U 0 /U ≤ 1,8/3 kV is designated PVC/A in IEC 60502-1.
The maximum conductor temperatures for different types of insulating compound covered by
this standard are given in Table 3.
Table 3 – Maximum conductor temperatures for different types of insulating compound
(5 s maximum duration)
Conductor cross-section ≤300 mm 2
Conductor cross-section >300 mm 2
(EPR and HEPR)
The temperatures in Table 3 are based on the intrinsic properties of the insulating materials. It
is important to take into account other factors when using these values for the calculation of
For example, in normal operation, if a cable directly buried in the ground is operated under
continuous load (100 % load factor) at the maximum conductor temperature shown in the table,
the thermal resistivity of the soil surrounding the cable may, in the course of time, increase
from its original value as a result of drying-out processes. As a consequence, the conductor
temperature may greatly exceed the maximum value. If such operating conditions are foreseen,
adequate provisions shall be made.
For guidance on continuous current ratings, reference should be made to Annex B, including
the ratings under standard laying conditions, in Tables B.2 to B.9, and correction factors for
deviation laying conditions, in Tables B.10 to B.23.
For guidance on the short-circuit temperatures, reference should be made to IEC 60986.
The maximum conductor temperatures for the different types of sheathing compound covered
by this standard are given in Table 4.
Table 4 – Maximum conductor temperatures for different types
of sheathing compound
a) Thermoplastic:
b) Elastomeric:
polychloroprene, chlorosulfonated polyethylene
or similar polymers
The conductors shall be either of class 1 or class 2 of plain or metal-coated annealed copper
or of plain aluminium or aluminium alloy in accordance with IEC 60228. For class 2 conductors
measures may be taken to achieve longitudinal watertightness.
Insulation shall be extruded dielectric of one of the types listed in Table 2.
The nominal insulation thicknesses are specified in Tables 5 to 7.
The thickness of any separator or semi-conducting screen on the conductor or over the
insulation shall not be included in the thickness of the insulation.
Table 5 – Nominal thickness of PVC/B insulation
Nominal thickness of insulation at rated voltage
10 to 1 600
NOTE 1 Any smaller conductor cross-section than those given in this table is not recommended. However, if a
smaller cross-section is needed, either the diameter of the conductor may be increased by a conductor screen
(see 7.2), or the insulation thickness may be increased in order to limit, at the values calculated with the smallest
conductor size given in this table, the maximum electrical stresses applied to the insulation under test voltage.
NOTE 2 For conductor cross-sections larger than 1 000 mm 2 , the insulation thickness may be increased to avoid
any mechanical damage during installation and service.
Table 6 – Nominal thickness of cross-linked polyethylene (XLPE) insulation
50 to 185
500 to 1 600
Table 7 – Nominal thickness of ethylene propylene rubber (EPR)
and hard ethylene propylene rubber (HEPR) insulation
Nominal thickness of insulation at rated voltage U 0 /U (U m )
All cables shall have a metal layer surrounding the cores, either individually or collectively.
Screening of individual cores in single or three-core cables, when required, shall consist of a
conductor screen and an insulation screen. These shall be employed in all cables with the
a) at rated voltage 3,6/6 (7,2) kV cables insulated with EPR and HEPR may be unscreened,
provided the larger insulation thickness in Table 7 is used;
b) at rated voltage 3,6/6 (7,2) kV cables insulated with PVC shall be unscreened.
The conductor screen shall be non-metal and shall consist of an extruded semi-conducting
compound, which may be applied on top of a semi-conducting tape. The extruded semiconducting compound shall be firmly bonded to the insulation.
The insulation screen shall consist of a non-metal, semi-conducting layer in combination with a
The non-metal layer shall be extruded directly upon the insulation of each core and consist of
either a bonded or strippable semi-conducting compound.
A layer of semi-conducting tape or compound may then be applied over the individual cores or
the core assembly.
The metal layer shall be applied over either the individual cores or the core assembly
collectively and shall comply with the requirements of Clause 10.
Assembly of three-core cables, inner coverings and fillers
The assembly of three-core cables depends on the rated voltage and whether a metal screen is
applied to each core.
Subclauses 8.2 to 8.4 do not apply to assemblies of sheathed single-core cables.
Inner coverings and fillers
The inner coverings may be extruded or lapped.
For cables with circular cores, a lapped inner covering shall be permitted only if the interstices
between the cores are substantially filled.
A suitable binder is permitted before application of an extruded inner covering.
The materials used for inner coverings and fillers shall be suitable for the operating
temperature of the cable and compatible with the insulating material.
Thickness of extruded inner covering
The approximate thickness of extruded inner coverings shall be derived from Table 8.
Table 8 – Thickness of extruded inner covering
Fictitious diameter over laid-up cores
Thickness of extruded
Thickness of lapped inner covering
The approximate thickness of lapped inner coverings shall be 0,4 mm for fictitious diameters
over laid-up cores up to and including 40 mm and 0,6 mm for larger diameters.
Cables having a collective metal layer (see Clause 9)
Cables shall have an inner covering over the laid-up cores. The inner covering and fillers shall
comply with 8.2 and shall be non-hygroscopic except if the cable is claimed to be longitudinally
For cables having a semi-conducting screen over each individual core and a collective metal
layer, the inner covering shall be semi-conducting; the fillers may be semi-conducting.
Cables having a metal layer over each individual core
(see Clause 10)
The metal layers of the individual cores shall be in contact with each other.
Cables with an additional collective metal layer (see Clause 9) of the same material as the
underlying individual metal layers shall have an inner covering over the laid-up cores. The inner
covering and fillers shall comply with 8.2 and shall be non-hygroscopic except if the cable is
claimed to be longitudinally watertight. The inner covering and fillers may be semi-conducting.
When the underlying individual metal layers and the collective metal layer are of different
materials, they shall be separated by an extruded sheath of one of the materials specified
in 14.2. For lead sheathed cables, the separation from the underlying individual metal layers
may be obtained by an inner covering according to 8.2.
For cables without a collective metal layer (see Clause 9), the inner covering may be omitted
provided the outer shape of the cable remains practically circular.
Metal layers for single-core and three-core cables
The following types of metal layers are included in this standard:
a) metal screen (see Clause 10);
b) concentric conductor (see Clause 11);
c) metal sheath (see Clause 12);
d) metal armour (see Clause 13).
The metal layer(s) shall comprise one or more of the types listed above and shall be nonmagnetic when applied to either single-core cables or individual cores of three-core cables.
Measures may be taken to achieve longitudinal watertightness in the region of the metal layers.
10 Metal screen
The metal screen shall consist of one or more tapes, or a braid, or a concentric layer of wires
or a combination of wires and tape(s).
It may also be a sheath or, in the case of a collective screen, an armour which complies
with 10.2.
When choosing the material of the screen, special consideration shall be given to the
possibility of corrosion, not only for mechanical safety but also for electrical safety.
Gaps in the screen shall comply with the national regulations and/or standards.
The dimensional, physical and electrical requirements of the metal screen shall be determined
by national regulations and/or standards.
Metal screens not associated with semi-conducting layers
Where metal screens are employed at rated voltage of 3,6/6 (7,2) kV with PVC, EPR and
HEPR insulations, these need not be associated with semi-conducting layers.
11 Concentric conductor
Gaps in the concentric conductor shall comply with national regulations and/or standards.
When choosing the material of the concentric conductor, special consideration shall be given to
the possibility of corrosion, not only for mechanical safety but also for electrical safety.
The dimensional and physical requirements of the concentric conductor and its electrical
resistance shall be determined by national regulations and/or standards.
When a concentric conductor is required, it shall be applied over the inner covering in the case
of three-core cables; in the case of single-core cables, it shall be applied either directly over
the insulation or over the semi-conducting insulation screen or over a suitable inner covering.
12 Metal sheath
The sheath shall consist of lead or lead alloy and shall be applied as a reasonably tight-fitting
The nominal thickness shall be calculated by the following formula:
t pb = 0,03 D g + 0,7
is the nominal thickness of the lead sheath, in millimetres;
is the fictitious diameter under the lead sheath, in millimetres (rounded to the first
decimal place in accordance with Annex C).
In all cases, the smallest nominal thickness shall be 1,2 mm. Calculated values shall be
rounded to the first decimal place (see Annex C).
Other metal sheaths
13 Metal armour
Types of metal armour
The armour types covered by this standard are as follows:
a) flat wire armour;
b) round wire armour;
c) double tape armour.
Round or flat wires shall be of galvanized steel, copper or tinned copper, aluminium or
Tapes shall be of steel, galvanized steel, aluminium or aluminium alloy. Steel tapes shall be
hot or cold rolled of commercial quality.
In those cases where the steel armour wire layer is required to comply with a minimum
conductance, it is permissible to include sufficient copper or tinned copper wires in the armour
layer to ensure compliance.
When choosing the material of the armour, special consideration shall be given to the
possibility of corrosion, not only for mechanical safety, but also for electrical safety, especially
when the armour is used as a screen.
The armour of single-core cables for use on a.c. systems shall consist of non-magnetic
material, unless a special construction is chosen.
Application of armour
In the case of single-core cables, an inner covering, extruded or lapped, of the thickness
specified in 8.2.3 or 8.2.4, shall be applied under the armour if there is no screen.
When an armour is required in the case of three-core cables, it shall be applied on an inner
covering complying with 8.2.
When the underlying metal layer and the armour are of different materials, they shall be
separated by an extruded sheath of one of the materials specified in 14.2.
When an armour is required for a lead-sheathed cable, it may be applied over a separation
sheath or a lapped bedding according to 13.3.4.
If a separation sheath is used, it shall be applied under the armour instead of, or in addition to,
the inner covering.
A separation sheath is not required when measures have been taken to achieve longitudinal
watertightness in the region of the metal layers.
The nominal thickness of the separation sheath T s expressed in millimetres shall be calculated
T s = 0,02 D u + 0,6
where D u is the fictitious diameter under this sheath, in millimetres, calculated as described in
The value resulting from the formula shall be rounded off to the nearest 0,1 mm (see Annex C).
For cables without a lead sheath, the nominal thickness shall be not less than 1,2 mm. For
cables where the separation sheath is applied directly over the lead sheath, the nominal
thickness shall be not less than 1,0 mm.
Lapped bedding under armour for lead sheathed cables
The lapped bedding applied to the compound coated lead sheath shall consist of either
impregnated and compounded paper tapes or a combination of two layers of impregnated and
compounded paper tapes followed by one or more layers of compounded fibrous material.
The impregnation of bedding materials may be made with bituminous or other preservative
compounds. In case of wire armour, these compounds shall not be applied directly under the
Synthetic tapes may be applied instead of impregnated paper tapes.
The total thickness of the lapped bedding between the lead sheath and the armour after
application of the armour shall have an approximate value of 1,5 mm.
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