Source: http://www.google.com/patents/US20040085164?dq=7,007,239
Timestamp: 2013-12-11 14:27:39
Document Index: 623816319

Matched Legal Cases: ['art 2', 'art 3', 'art 2', 'art 2', 'art 3', 'art 2', 'art 3', 'art 3', 'art 2', 'art 2', 'art 2', 'art 2', 'art 2', 'art 2', 'art 3', 'art 3', 'art 2', 'art 3', 'art 2', 'art 3', 'art 2', 'art 3', 'art 3', 'art 3', 'art 2', 'art 3', 'arts 21', 'art 22', 'art 2', 'art 22', 'arts 21', 'arts 21', 'arts 23', 'art 22', 'arts 21', 'art 25', 'art 2', 'art 25', 'art 3', 'arts 26', 'art 22', 'art 25', 'art 25', 'art 25', 'art 25', 'arts 26', 'art 2', 'art 3', 'arts 21', 'arts 21', 'art 2', 'art 22', 'art 22', 'art 2', 'art 2', 'art 2', 'art 2', 'art 25', 'art 26', 'art 25', 'art 35', 'art 2', 'art 2', 'art 2', 'art 3', 'art 3', 'art 2', 'art 3', 'art 2', 'art 2', 'art 3', 'art 35', 'art 3', 'art 2', 'art 3', 'art 3', 'art 2', 'art 2', 'art 22', 'arts 21', 'art 26', 'arts 23', 'arts 21', 'art 22', 'art 26', 'arts 21', 'art 25', 'art 26', 'art 26', 'art 2', 'art 3', 'art 3', 'art 2', 'art 2', 'art 2', 'art 3', 'art 2', 'art 3', 'art 3', 'arts 21', 'arts 21', 'art 2', 'art 22', 'art 22', 'art 3', 'art 3', 'art 2', 'Application No.2001', 'arts 118', 'arts 118', 'arts 118', 'arts 118', 'arts 118', 'arts 118']

Patent US20040085164 - Filter circuit apparatus and manufacturing method thereof - Google PatentsSearch Images Maps Play YouTube News Gmail Drive More »Advanced Patent Search | Sign inAdvanced Patent SearchPatentsThis invention is a filter circuit having a filter element. A filter element (4) is a parallel resonator circuit including a pair of first resonator lines (19 a) (19 b) formed by a thick film forming technique and a pair of second resonator lines (20 a) (20 b). As the thickness of the pair of second...http://www.google.com/patents/US20040085164?utm_source=gb-gplus-sharePatent US20040085164 - Filter circuit apparatus and manufacturing method thereofPublication numberUS20040085164 A1Publication typeApplicationApplication numberUS 10/468,874PCT numberPCT/JP2002/013031Publication dateMay 6, 2004Filing dateDec 12, 2002Priority dateDec 27, 2001Also published asCN1251350C, CN1498443A, US6914500, US6972646, US20050190017, WO2003056654A1Publication number10468874, 468874, PCT/2002/13031, PCT/JP/2/013031, PCT/JP/2/13031, PCT/JP/2002/013031, PCT/JP/2002/13031, PCT/JP2/013031, PCT/JP2/13031, PCT/JP2002/013031, PCT/JP2002/13031, PCT/JP2002013031, PCT/JP200213031, PCT/JP2013031, PCT/JP213031, US 2004/0085164 A1, US 2004/085164 A1, US 20040085164 A1, US 20040085164A1, US 2004085164 A1, US 2004085164A1, US-A1-20040085164, US-A1-2004085164, US2004/0085164A1, US2004/085164A1, US20040085164 A1, US20040085164A1, US2004085164 A1, US2004085164A1InventorsTakayuki HirabayashiOriginal AssigneeTakayuki HirabayashiExport CitationBiBTeX, EndNote, RefManReferenced by (5), Classifications (18), Legal Events (3) External Links: USPTO, USPTO Assignment, EspacenetFilter circuit apparatus and manufacturing method thereofUS 20040085164 A1Abstract This invention is a filter circuit having a filter element. A filter element (4) is a parallel resonator circuit including a pair of first resonator lines (19 a) (19 b) formed by a thick film forming technique and a pair of second resonator lines (20 a) (20 b). As the thickness of the pair of second resonator lines (20 a) (20 b) is significantly reduced, the impedance ratio between the pair of second resonator lines (20 a) (20 b) and the pair of first resonator lines (19 a) (19 b) is increased. Therefore, the length of these pairs of resonator lines (19 a) (19 b) (20 a) (20 b) is reduced and miniaturization of the filter element is realized. Images(16) Claims(4)
1. A filter circuit device comprising: a circuit part in which plural circuit layers are stacked, each circuit layer including an insulating layer made of a dielectric insulating material and a wiring layer made of a pattern conductor; and a filter element in which a first filter line and a second filter line, each including a pair of lines parallel to each other provided in a part of the wiring layers of the circuit layers, are formed in different ones of the circuit layers so that the lines of each pair are substantially parallel to each other in their longitudinal direction, the first filter line and the second filter line being electrically connected at one end where they face each other in the direction of stacking of the circuit layers; wherein in the filter element, the first filter line is formed as a high-impedance line having a smaller thickness and a smaller width than the second filter line by a thin film forming technique, and the second filter line is formed as a low-impedance line by a thick film forming technique. 2. The filter circuit device as claimed in claim 1, wherein in the filter element, the first filter line is formed in a low-dielectric circuit layer including a low-dielectric insulating layer made of a low-dielectric insulating materiel having a lower dielectric constant than the insulating layer of the circuit layer where the second filter line is formed, and the wiring layer. 3. A method for manufacturing a filter circuit device comprising: a circuit layer forming step of forming plural circuit layers; each circuit layer including an insulating layer made of a dielectric insulating material and a wiring layer made of a pattern conductor; a first line forming step of forming a first filter line including a pair of lines parallel to each other provided in a part of the wiring layer in one of the plural circuit layers; a second line forming step of forming a second filter line including a pair of lines parallel to each other provided in a part of the wiring layer in another one of the circuit layers that is different from the circuit layer where the first filter line is formed; a circuit part forming step of forming a circuit part by stacking the plural circuit layers; and an element forming step of, when stacking the circuit layers, stacking the first filter line and the second filter line so as to face each other in such a manner that the lines of each pair are substantially parallel to each other in their longitudinal direction, and electrically connecting the first filter line and the second filter line at one end where they face each other in the direction of stacking of the circuit layers, thus forming a filter element; wherein at the first line forming step, the first filter line is formed as a high-impedance line having a smaller thickness and a smaller width than the second filter line by a thin film forming technique, and at the second line forming step, the second filter line is formed as a low-impedance line by a thick film forming technique. 4. The method for manufacturing a filter circuit device as claimed in claim 3, wherein at the first line forming step, the first filter line is formed in a low-dielectric circuit layer including a low-dielectric insulating layer made of a low-dielectric insulating materiel having a lower dielectric constant than the insulating layer of the circuit layer where the second filter line is formed, and the wiring layer.
BEST MODE FOR CARRYING OUT THE INVENTION [0036] An embodiment of the present invention will now be described in detail with reference to the drawings. [0037] A filter circuit device to which the present invention is applied constitutes a high-frequency circuit used in a transmitting/receiving unit provided in a portable communication terminal device or the like and adapted for processing a high-frequency signal. The filter circuit device 1 has a first circuit part 2, a second circuit part 3 formed on a major surface (hereinafter referred to as forming surface) 2 a of the first circuit part 2, and a filter element 4 formed to extend onto the first circuit part 2 and the second circuit part 3, as shown in FIGS. 4 and 5. [0038] In the filter circuit device 1, the first circuit part 2 has a wiring part of a power system and a control system with respect to the second circuit part 3 formed on the forming surface 2 a, and a mounting surface 2 b with respect to a base board 90. In the filter circuit device 1, a semiconductor component 91 such as a semiconductor chip, an IC (integrated circuit) chip or an LSI (large-scaled integrated circuit) chip is mounted on a mounting surface 3 a, which is the surface of the second circuit part 3, and a shield cover 92 is attached to seal the whole mounting surface 3 a. [0039] The first circuit part 2 uses a core board 5 as its core, which is a dual-side board. The core board 5 has a structure in which plural resin layers and wiring layers are stacked on its two major surfaces. In the first circuit part 2, the core board 5 includes a resin layer 5 a and metal layers 5 b formed on both major surfaces of the resin layer 5 a, as shown in FIG. 8, which will be described later. As these metal layers 5 b are patterned, for example, by etching processing, one of the metal layers becomes a first wiring layer 6 and the other becomes a second wiring layer 7. [0040] The resin layer 5 a constituting the core board 5 is made of a dielectric insulating material having low Tan δ at a low dielectric constant, that is, an excellent high-frequency characteristic. Specifically, the resin layer 5 a is made of polyphenylene ether (PPE), bismaleidetriazine (BT-resin), polytetrafluoroethylene, polyimide, liquid crystal polymer (LCP), polynorbornene (PN B), ceramics, or a mixture of ceramics and an organic material. The core board 5 has mechanical rigidity, heat resistance, and chemical resistance. For example, an epoxy-based copper-clad board FR-5 or the like may be used, which is less expensive than the board material made of the above-described materials. [0041] The metal layers 5 b provided in the core board 5, that is, the first wiring layer 6 and the second wiring layer 7, are made of highly conductive metal layers such as Cu. These wiring layers are formed on both major surfaces of the resin layer by a thick film forming technique such as a plating method and patterned by etching processing or the like. [0042] In the first circuit part 2, a first resin-attached metal film 8 is joined onto the first wiring layer 6 of the core board 5, and a second resin-attached metal film 9 is joined onto the second wiring layer 7. The first resin-attached metal film 8 includes a resin layer 8 a and a metal film 8 b. The resin layer 8 a is joined to face the first wiring layer 6 of the core board 5, and the metal film 8 b is patterned by etching processing or the like, thus forming a third wiring layer 10, which is a pattern conductor. The second resin-attached metal film 9 includes a resin layer 9 a and a metal film 9 b. The resin layer 9 a is joined to face the second wiring layer 7 of the core board 5, and the metal film 9 b is patterned by etching processing or the like, thus forming a fourth wiring layer 11, which is a pattern conductor. [0043] The resin layers 8 a, 9 a of the first resin-attached metal film 8 and the second resin-attached metal film 9 are made of a material having low Tan δ at a low dielectric constant and an excellent high-frequency characteristic, similarly to the resin layer 5 a of the core board. The metal layers 8 b, 9 b constituting first resin-attached metal film 8 and the second resin-attached metal film 9, that is, the third wiring layer 10 and the fourth wiring layer 11, are made of highly conductive Cu layers. These wiring layers are formed on major surfaces of the resin layers 8 a, 9 b by a thick film forming technique such as a plating method and patterned by etching processing or the like. [0044] In the first circuit part 2, resin-attached metal films, not shown here, are joined onto the third wiring layer 10 of the first resin-attached metal film 8 and the fourth wiring layer 11 of the second resin-attached metal film 9 so that the resin-layer sides of these resin-attached metal films face the wiring layers. These resin-attached metal films are polished until the third wiring layer 10 and the fourth wiring layer 11 are exposed. Thus, in the first circuit part 2, the resin layer is embedded between the pattern conductors of the third wiring layer 10 and the fourth wiring layer 11, and the surface where the third wiring layer 10 and the fourth wiring layer 11 are exposed is flattened with high accuracy. [0045] The first circuit part 2 is constructed as described above. In this description, since the second circuit part 3 is formed on the side of the third wiring layer 10 that is flattened with high accuracy, the surface where the third wiring layer 10 is exposed is regarded as the forming surface 2 a. Alternatively, the second circuit part 3 may be formed on the major surface on the side where the fourth wiring layer 11 is exposed, of the first circuit part 2. The major surface opposite to the forming surface 2 a, that is, the major surface on the side where the fourth wiring layer 11 is exposed, is regarded as the mounting surface 2 b to face and be mounted on the base board 90. [0046] The second circuit part 3 has a structure in which plural resin layers and wiring layers are stacked on the forming surface 2 a of the first circuit part 2, which is flattened with high accuracy. Specifically, the second circuit part 3 has a structure in which a first insulating layer 12, a first conductor layer 13, a second insulating layer 14, a second conductor layer 15, a third insulating layer 16 and a third conductor layer 17 are sequentially stacked on the forming surface 2 a of the first circuit part 2. [0047] In the second circuit part 3, the plural insulating layers are made of a material having low Tan δ at a low dielectric constant and an excellent high-frequency characteristic, similarly to the resin layer 5 a of the core board. In the second circuit part 3, the plural conductor layers, made of highly conductive metal layers such as Cu, are formed between the insulating layers, respectively, by a thin film forming technique such as a sputtering method or a chemical vapor deposition (CVD) method, and are patterned by etching processing or the like. In the second circuit part 3, plural via-holes 18 for electrically connecting the plural conductor layers are provided between these plural conductor layers, and these via-holes 18 connect the plural conductor layers by interlayer connection. [0048] The filter element 4 is designed on the basis of a distributed constant design using a microstrip line or strip line, instead of a lumped constant design using a chip component such as an inductor or a capacitor. In this filter element 4, a pair of first resonator lines (hereinafter referred to as first lines) 19 a, 19 b provided in a part of the third wiring layer 10 in the first circuit part 2, and a pair of second resonator lines (hereinafter referred to as second lines) 20 a, 20 b provided in a part of the conductor layer that is second from the forming surface 2 a in the second circuit part 3, that is, in a part of the second conductor layer 15, are stacked and these pairs of lines are selectively connected by connecting parts 21 including via-holes or through-holes, as shown in FIG. 5 and FIGS. 6A to 6E. [0049] In the filter element 4, a first ground part 22 provided in a part of the conductor layer that is first from the forming surface 2 a in the circuit part 2, that is, in a part of the first conductor layer 13, is provided between the stacked first lines 19 a, 19 b and second lines 20 a, 20 b. This first ground part 22 serves as a ground conductor for the second lines 20 a, 20 b. [0050] In the filter element 4, the first lines 19 a, 19 b are linearly formed and arranged substantially parallel to each other so that they face each other in the direction of their width, as shown in FIG. 6D. In the filter element 4, similarly to the first lines 19 a, 19 b, the second lines 20 a, 20 b are linearly formed and arranged substantially parallel to each other so that they face each other in the direction of their width, as shown in FIG. 6B. In the filter element 4, the second line 20 a is formed right above the first line 19 a, and the second line 20 b is formed right above the first line 19 b. The lines facing each other in the direction of the thickness of the filter circuit device 1 are electrically connected with each other at one end by the connecting parts 21. Specifically, as shown in FIGS. 6B, 6C and 6D, the first line 19 a and the second line 20 a are connected at one end and the first line 19 b and the second line 20 b are connected at one end by the connecting parts 21. [0051] In the filter element 4, on the pair of second lines 20 a, 20 b, feeder parts 23 protruding in the direction opposite to the facing direction of the second lines 20, 20 b are provided from substantially central parts in the longitudinal direction of the second lines 20 a, 20 b, as shown in FIG. 6B. On the second lines 20 a, 20 b, short-circuit via-holes 24 for connecting to the first ground part 22 are provided at the other end that is opposite to the one end where the second lines 20 a, 20 b are connected with the connecting parts 21, as shown in FIG. 5. [0052] In the filter element 4, a second ground part 25 a is formed right below the first lines 19 a, 19 b, that is, in a part of the first wiring layer 6 in the first circuit part 2, and a third ground part 25 b is formed right above the second lines 20 a, 20 b, that is, in part of the third conductor layer 17, which is the third conductor layer from the forming surface 2 a in the second circuit part 3. In the filter element 4, plural shield parts 26 including via-holes or through-holes for making electric interlayer connection between the first ground part 22, the second ground part 25 a and the third ground part 25 b are formed around the first lines 19 a, 19 b and the second lines 20 a, 20 b. Thus, in the filter element 4, the second ground part 25 a, the third ground part 25 b and the shield parts 26 shield the first lines 19 a, 19 b and the second lines 20 a, 20 b. [0053] Specifically, in the filter element 4, the first lines 19 a, 19 b are formed as low-impedance lines in a part of the third wiring layer 10 in such a manner that the first lines 19 a, 19 b have a length of approximately 7 mm, a width of approximately 1 mm and a thickness more than 100 μm and are exposed from the forming surface 2 a of the first circuit part 2 having a dielectric insulating material with a relative dielectric constant of approximately 3.8 and having a thickness of approximately 0.7 mm. In this filter element 4, the second lines 20 a, 20 b are formed as high-impedance lines in a part of the second conductor layer 15 on the second insulating layer 14 formed by depositing a dielectric insulating material with a relative dielectric constant of approximately 2.65 to a thickness of approximately 20 μm so that the second lines 20 a, 20 b have a length of approximately 7 mm, a width of approximately 50 μm and a thickness less than 50 μm. [0054] In the filter circuit device 1 of the above-described structure, the pair of second lines 20 a, 20 b, as the high-impedance lines of the filter element, is formed in a part of the second conductor layer 15 of the second circuit part 3, and this second conductor layer 15 is formed by a thin film forming technique such as a sputtering method or a CVD method. Therefore, in this filter circuit device 1, the pair of second lines 20 a, 20 b can be accurately formed to have a significantly smaller thickness than that of the pair of first lines 19 a, 19 b as the low-impedance lines formed by a thick film forming technique such as a plating method. [0055] In this filter circuit device 1, since the impedance ratio between the pair of second lines 20 a, 20 b accurately formed to have a significantly smaller thickness by the thin film forming technique and the pair of first lines 19 a, 19 b formed by the thick film forming technique can be increased in the filter element 4, the length of these pairs of resonator lines can be significantly reduced and miniaturization is realized. [0056] In this filter circuit device 1, since the pair of thin second lines 20 a, 20 b is by the thin film forming technique in the filter element 4, it is possible to accurately form the pair of second lines 20 a, 20 b having a significantly smaller thickness and less unevenness in thickness than in the case of forming resonator lines by a thick film forming technique such as a plating method. Thus, deterioration in filter characteristic is prevented. [0057] In this filter circuit device 1, the filter element 4 has a structure in which the pair of first lines 19 a, 19 b and the pair of second lines 20 a, 20 b are stacked via the dielectric insulating material, with the pairs of lines connected each other at one end in their longitudinal direction by the connecting parts 21, that is, a structure in which a pair of resonator lines is bent at the connecting parts 21 so as to sandwich the dielectric insulating material. [0058] Therefore, in the filter circuit device 1, the length of the first lines 19 a, 19 b and the second lines 20 a, 20 b in the filter element 4 can be reduced to half the length of a pair of resonator lines where the resonator lines used for the same frequency band as the filter element 4 are formed in a planar form. It is therefore possible to reduce the occupied area of the filter element 4 and realize miniaturization. [0059] In this filter circuit device 1, since the pair of second lines 20 a, 20 b as high-impedance lines of the filter element 4 is provided on the second insulating layer 14 made of the dielectric insulating material having a lower relative dielectric constant than that of the first circuit part 2 where the pair of first lines 19 a, 19 b as low-impedance lines is formed, the length of these pairs of resonator lines can be further reduced. [0060] In this filter circuit device 1, the first ground part 22 is provided between the layers where the pair of first lines 19 a, 19 b and the pair of second lines 20 a, 20 b are formed, in the filter element 4, and the first ground part 22 functions as a shield between the pair of first lines 19 a, 19 b and the pair of second lines 20 a, 20 b. Therefore, deterioration in filter characteristic due to interference between the pairs of resonator conductors is prevented. [0061] A method for manufacturing the above-described filter circuit device will now be described. [0062] To manufacture the filter circuit device 1, the first circuit part 2 is formed first. The process of preparing the first circuit part 2 will be described with reference to FIGS. 7 to 15. [0063] In the first circuit part preparation process, as shown in FIG. 7, a circuit part intermediate body 32 is prepared through the following steps: a first wiring layer forming step s-1 of forming plural via-holes 30 in the front and back major surfaces of the core board 5, penetrating the first wiring layer 6, the second wiring layer 7 and the core board 5; a first resin-attached metal film joining step s-2 of joining the first resin-attached metal film 8 and the second resin-attached metal film 9 to the front and back major surfaces of the core board 5; a via-hole forming step s-3 of forming via-holes 31 in the resin-attached metal films 8 and 9; and a second wiring layer forming step s-4 of forming the third wiring layer 10 in the metal layer 8 b of the first resin-attached metal film 8 and forming the fourth wiring layer 11 in the metal layer 9 b of the second resin-attached metal film 9. [0064] In the first circuit part preparation process, the first circuit part 2 is prepared through the following steps: a second resin-attached metal film joining step s-5 of joining a third resin-attached metal film 33 covering the third wiring layer 10 and a fourth resin-attached metal film 34 covering the fourth wiring layer 11 to the circuit part intermediate body 32; and a polishing step s-6 of polishing the third resin-attached metal film 33 and the fourth resin-attached metal film 34 to form the forming surface 2 a where the third wiring layer 10 is exposed. [0065] When preparing the first circuit part 2 by the above-described process, the core board 5 is prepared in which the metal layer 5 b made of a highly conductive metal layer such as Cu is formed on the front and back major surfaces of the resin layer 5 a by a plating method or the like, as shown in FIG. 8. The resin layer 5 a of the core board 5 is made of a dielectric insulating material having an excellent high-frequency characteristic. [0066] Next, the first wiring layer forming step s-1 is performed on the core board 5, as shown in FIG. 9. In the core board 5, hole-making processing with a drill, laser or the like is performed to form plural via-holes 30 a. After the inner walls of these via-holes 30 a are, for example, plated and conductive paste 30 is embedded therein, cover forming based on plating or the like is performed. Thus, the via-holes 30 for electrically connecting the metal layers 5 b formed on the front and back major surfaces of the resin layer 5 a are formed. Since the apertures of the via-holes 30 a are covered by plating or the like after the conductive paste 30 b is embedded in the via-holes 30 a, via-holes or the like can be formed immediately above the via-holes 30. [0067] As photolithography processing or the like is performed on the metal layers 5 b formed on the front and back major surfaces of the resin layer 5 a of the core board 5, the metal layers 5 b are patterned to form the first wiring layer 6 and the second wiring layer 7 as pattern conductors on the front and back major surfaces on the resin layer 5 a. At the first wiring layer forming step s-1, the second ground part 25 a in the filter element 4 is formed together with the other pattern conductors in the first wiring layer 6. [0068] Next, the first resin-attached metal film joining step s-2 is performed on the core board 5, as shown in FIG. 10. To the core board 5, the first resin-attached metal film 8 is joined to cover the first wiring layer 6 and the second resin-attached metal film 9 is joined to cover the second wiring layer 7. In the first resin-attached metal film 8 and the second resin-attached metal film 9, the metal films 8 b, 9 b made of a highly conductive metal such as Cu are formed by plating or the like on the entire one-side major surfaces of the resin layers 8 a, 9 a made of a dielectric insulating material having an excellent high-frequency characteristic. The first resin-attached metal film 8 and the second resin-attached metal film 9 are joined onto the first wiring layer 6 and the second wiring layer 7 of the core board 5, for example, by an adhesive resin or a so-called prepreg resin. The first resin-attached metal film 8 and the second resin-attached metal film 9 can be joined without using a prepreg resin, if the resin layers 8 a, 9 a are made of a thermoplastic resin. [0069] Next, the via-hole forming step s-3 is performed on the first resin-attached metal film 8 and the second resin-attached metal film 9, as shown in FIG. 11. In the first resin-attached metal film 8 and the second resin-attached metal film 9, the via-holes 31 are formed, similarly to the via-holes 30 penetrating the core board 5. Specifically, a via-hole 31 a for electrically connecting the first wiring layer 6 with the metal film 8 b of the first resin-attached metal film 8 is formed in the first resin-attached metal film 8, and a via-hole 31 b for electrically connecting the second wiring layer 7 with the metal film 9 b of the second resin-attached metal film 9 is formed in the second resin-attached metal film 9. At the via-hole forming step s-3, a shield via-holes 26 a is formed in the first resin-attached metal film 8, similarly to the via-hole 31 a, as a pair of the shield part 26 to surround the region where the filter element 4 is formed. [0070] Next, the second wiring layer forming step s-4 is performed on the first resin-attached metal film 8 and the second resin-attached metal film 9, as shown in FIG. 12. In the first resin-attached metal film 8 and the second resin-attached metal film 9, the third wiring layer 10 and the fourth wiring layer 11 are formed by a process similar to the process of forming the first wiring layer 6 and the second wiring layer 7. Specifically, as photolithography processing or the like is performed on the metal films 8 b, 9 b, the metal films 8 b, 9 b are patterned, thus forming the third wiring layer 10 as a pattern conductor on the resin layer 8 a of the first resin-attached metal film 8 and forming the fourth wiring layer 11 as a pattern conductor on the resin layer 9 a of the second resin-attached metal film 9. [0071] At the second wiring layer forming step s-4, in the third wiring layer 10, the pair of first lines 19 a, 19 b is formed together with the other pattern conductors, immediately above the second ground part 25 a provided in a part of the first wiring layer 6. Since the pair of first lines 19 a, 19 b is provided in a part of the third wiring layer 10 formed by a thick film forming technique such as a plating method, the pair of first lines 19 a, 19 b has a thickness more than 100 μm. The fourth wiring layer 11 becomes a power supply part from a mother board or an input/output terminal part 35 functioning as an input/output part for electric signals, when the filter circuit device 1 is mounted on the base board 90. [0072] Next, the second resin-attached metal film joining step s-5 is performed on the circuit part intermediate body 32, as shown in FIGS. 13 and 14. To the circuit part intermediate body 32, the third resin-attached metal film 33 is joined to cover the third wiring layer 10 and the fourth resin-attached metal film 34 is joined to cover the fourth wiring layer 11. In the third resin-attached metal film 33 and the fourth resin-attached metal film 34, similar to the above-described resin-attached metal films, metal films 33 a, 34 a made of a highly conductive metal such as Cu are formed by plating or the like on entire one-side major surfaces of resin layers 33 b, 34 b made of a dielectric insulating material having an excellent high-frequency characteristic. [0073] The third resin-attached metal film 33 and the fourth resin-attached metal film 34 are joined to both major surfaces of the circuit part intermediate body 32 by prepreg resins on the third wiring layer 10 and the fourth wiring layer 11. The third resin-attached metal film 33 and the fourth resin-attached metal film 34 can be joined without using the prepreg resins, if the resin layers 33 b, 34 b are made of a thermoplastic resin. [0074] Next, the polishing step s-6 is performed on the third resin-attached metal film 33 and the fourth resin-attached metal film 34, as shown in FIG. 15. The entire major surfaces where the metal films 33 a, 34 a exist, of the third resin-attached metal film 33 and the fourth resin-attached metal film 34, are polished by a polisher made of, for example, a mixture of alumina and silica. [0075] Specifically, polishing is performed on the third resin-attached metal film 33 until the third wiring layer 10 is exposed. On the fourth resin-attached metal film 34, polishing is performed in such a manner as to leave the resin layer 34 b to a predetermined thickness of Δx without exposing the fourth wiring layer 11. Thus, on the surface where the third wiring layer 10 is exposed, the resin layer 33 b is embedded between the pattern conductors, forming the forming surface 2 a that is flattened with high accuracy. In the above-described manner, the first circuit part 2 is prepared in which the first lines 19 a, 19 b of the filter element 4 are formed on the forming surface 2 a. In this first circuit part 2, a dielectric insulating material having a relatively high relative dielectric constant of approximately 3.8 is used for each resin layer. [0076] In this first circuit part 2, the second circuit part 3 is to be formed on the third wiring layer 10 in a second circuit part preparation process, which will be described later. Since the second circuit part 3 protects the third wiring layer 10 from chemical, mechanical and thermal loads, the resin layer 33 b is polished until the third wiring layer 10 is exposed. In the first circuit part 2 of the above-described structure, the third wiring layer 10 constitutes a wiring part for a power system, a wiring part for a control system or a ground part with respect to the second circuit part 3 in the second circuit part preparation process, which will be described later. [0077] In the first circuit part 2 of the above-described structure, the fourth wiring layer 11 is protected by the remaining resin layer 34 b from chemical, mechanical and thermal loads in the second circuit part preparation process, which will be described later. In the first circuit part 2, as the above-described resin layer 34 b is cut and removed after the second circuit part 3 is formed, the fourth wiring layer 11 is exposed to constitute the input/output terminal part 35. [0078] In the above-described first circuit part preparation process, since a process similar to a conventional process of preparing a multilayer board is used as the process of preparing the circuit part intermediate body 32, the multilayer board preparation process can be used as it is and high productivity is realized. The first circuit part preparation process is not limited to the above-described process and various conventional multilayer board preparation processes may be used. [0079] The process of preparing the second circuit part 3 will now be described in detail with reference to FIGS. 16 to 22. As shown in FIG. 16, the second circuit preparation process includes the following steps: a first insulating layer forming step s-7 of forming the first insulating layer 12 on the forming surface 2 a of the first circuit part 2; a first conductor layer forming step s-8 of forming the first conductor layer 13 on the surface of the first insulating layer 12; and a via-hole forming step s-9 of forming the via-holes 18 in a first unit wiring layer 36 including the first insulating layer 12 and the first conductor layer 13. [0080] In the second circuit part preparation process, the second circuit part 3 is prepared through the following steps: a second unit wiring layer forming step s-10 of forming a second unit wiring layer 37 including the second insulating layer 14 and the second conductor layer 15, on the first unit wiring layer 36; and a third unit wiring layer forming step s-11 of forming a third unit wiring layer 38 including the third insulating layer 16 and the third conductor layer 17, on the second unit wiring layer 37. [0081] In preparing the second circuit part 3 by the above-described process, first, the first insulating layer forming step s-7 is performed on the forming surface 2 a of the first circuit part 2, as shown in FIG. 17. On the entire forming surface 2 a of the first circuit part 2, a dielectric insulating material having low Tan δ at a low dielectric constant and an excellent high-frequency characteristic, and the first insulating layer 12 made of this dielectric insulating material is formed. The dielectric insulating material forming the first insulating layer 12 may be, for example, benzocyclobutene (BCB), polyimide, polynorbornene (PNB), liquid crystal polymer (LCP), epoxy resin, acrylic resin or the like. In this description, the first insulating layer 12 is made of a dielectric insulating material having a low relative dielectric constant of approximately 2.65. The method for forming the first insulating layer 12 may be, for example, a spin coat method, a curtain coat method, a roll coat method, a dip coat method or the like, in which the thickness of the layer to be formed can be controlled relatively easily. [0082] Next, the first conductor layer forming step s-8 is performed on the first insulating layer 12, as shown in FIG. 18. On the entire surface of the first insulating layer 12, a metal film 39 is formed by a thin film forming technique such as a sputtering method or a CVD method. This metal film 39 is made of a highly conductive metal such as Cu with a thickness less than 50 μm. [0083] Next, the metal film 39 is patterned, as shown in FIG. 19. The metal film 39 thus becomes the first conductor layer 13. Specifically, as photolithography processing or the like is performed on the metal film 39, the metal film 39 is patterned to form the first conductor layer 13 as a pattern conductor on the first insulating layer 12. At this point, in a part of the first conductor layer 13, the first ground part 22 of the filter element 4 is formed together with the other pattern conductors. In this manner, the first unit wiring layer 36 including the first insulating layer 12 and the first conductor layer 13 is formed. [0084] Next, the via-hole forming step s-9 is performed on the first unit wiring layer 36, as shown in FIG. 20. On the first unit wiring layer 36, hole-making processing using a drill, laser or the like is performed and plural via-holes 18 a are thus formed. After the inner walls of these via-holes 18 a are plated, for example, and conductive paste 18 b is embedded therein, cover forming with a metal film is carried out by a sputtering method, a CVD method or the like. The via-holes 18 for electrically connecting to the third wiring layer 10 are thus formed. Since the apertures of the via-holes 18 a are covered with a metal film or the like after the conductive paste 18 b is embedded in the via-holes 18 a, via-holes or the like can be formed immediately above the via-holes 18. [0085] At this via-hole forming step s-9, connection via-holes 21 a as a part of the connecting parts 21 of the filter element 4 are formed, similarly to the via-holes 18, in the first unit wiring layer 36 so as to be connected with one end of the pair of first lines 19 a, 19 b. In the first unit wiring layer 36, plural shield via-holes 26 b as a part of the shield part 26 of the filter element 4 are formed, similarly to the via-holes 18, immediately above the shield via-holes 26 a. [0086] Next, the second unit wiring layer forming step s-10 is performed on the first unit wiring layer 36, as shown in FIG. 21. On the first unit wiring layer 36, the second unit wiring layer 37 including the second insulating layer 14 and the second conductor layer 15 is formed, using materials and processes similar to those of the first insulating layer 12 and the first conductor layer 13. The via-holes 18 are also formed in the second unit wiring layer 37 by a process similar to the via-hole forming step s-9. [0087] At the second unit wiring layer forming step s-10, in the second conductor layer 15, the pair of second lines 20 a, 20 b is formed together with the other pattern conductors, facing the pair of first lines 19 a, 19 b provided in a part of the third wiring layer 10. Since the pair of second lines 20 a, 20 b is provided in a part of the second conductor layer 15 formed by a thin film forming technique such as a sputtering method or a CVD method, the second lines 20 a, 20 b have a thickness less than 50 μm. [0088] At the second unit wiring layer forming step s-10, in the second conductor layer 15, the feeder parts 23, not shown in FIG. 21, are formed together with the other pattern conductors, protruding in the direction opposite to the facing direction of the pair of second lines 20 a, 20 b from substantially central parts in the longitudinal direction of the pair of second lines 20 a, 20 b. [0089] At the second unit wiring layer forming step s-10, in the second unit wiring layer 37, upper connection via-holes 21 b as a part of the connecting parts 21 of the filter element 4 are formed, similarly to the via-holes 18, and connected to one end of the pair of second lines 20 a, 20 b immediately above the lower connection via-holes 21 a formed in the first unit wiring layer 36. In the second unit wiring layer 37, the short-circuit via-holes 24 of the filter element 4, not shown in FIG. 21, are formed, similarly to the via-holes 18, so as to make a short circuit between the other end of the pair of second lines 20 a, 20 b and the first ground part 22. [0090] In the second unit wiring layer 37, plural shield via-holes 26 c as a part of the shield part 26 of the filter element 4 are formed, similarly to the via-holes 18, immediately above the shield via-holes 26 b. Thus, the connecting parts 21 include the lower connection via-holes 21 a and the upper connection via-holes 21 b. [0091] Next, the third unit wiring layer forming step s-11 is performed on the second unit wiring layer 37, as shown in FIG. 22. On the second unit wiring layer 37, the third unit wiring layer 38 including the third insulating layer 16 and the third conductor layer 17 is formed, using materials and processes similar to those of the first insulating layer 12 and the third conductor layer 13. The via-holes 18 are also formed in the third unit wiring layer 38 by a process similar to the via-hole forming step s-9. At the third unit wiring layer forming step s-11, the third ground part 25 b of the filter element 4 is formed together with the other pattern conductors in the third conductor layer 17. [0092] At the third unit wiring layer forming step s-11, in the third unit wiring layer 38, plural shield via-holes 26 d as a part of the shield part 26 of the filter element 4 are formed, similarly to the via-holes 18, immediately above the shield via-holes 26 c. The shield part 26 thus includes the shield via-holes 26 a to 26 d. [0093] Through the above-described process, the filter element 4 is formed in which the pair of first lines 19 a, 19 b provided in a part of the third wiring layer 10 of the first circuit part 2 and the pair of second lines 20 a, 20 b provided in a part of the second conductor layer 15 of the second circuit part 3 are stacked via the dielectric insulating materials. The second circuit part 3 in which the conductor layers as pattern conductors are formed by a thin film forming technique is thus manufactured. [0094] Next, the resin layer 34 b exposed on the major surface of the first circuit part 2 that is opposite to the forming surface 2 a, that is, on the mounting surface 2 b, is polished using a polisher such as a mixture solution of alumina and silica, as shown in FIG. 23. In the first circuit part 2, the fourth wiring layer 11 is thus exposed on the mounting surface 2 b. [0095] Next, resist layers 40 a, 40 b are formed on the entire mounting surface 2 b of the first circuit part 2 and the entire major surface on the third unit wiring layer side of the second circuit part 3, as shown in FIG. 24. At predetermined positions in the resist layers 40 a, 40 b, apertures 41 a, 41 b for exposing the fourth wiring layer 11 and the third conductor layer 17 are provided by a photolithography method or the like. In the apertures 41 a, 41 b, electrode terminals 42 a, 42 b made of Au, Ni or the like are formed by a plating method or the like, as shown in FIG. 22. In the above-described manner, the filter circuit device 1 having the filter element 4 extending on the first circuit part 2 and the second circuit part 3 is manufactured. [0096] In the above-described method for manufacturing the filter circuit device 1, the pair of second lines 20 a, 20 b as the high-impedance lines of the filler element 4 is formed in a part of the second conductor layer 15 of the second circuit part 3, and the second conductor layer 15 is formed by a thin film forming technique such as a sputtering method or a CVD method. Therefore, in this method for manufacturing the filter circuit device 1, the pair of second lines 20 a, 20 b can be accurately formed to have a significantly smaller thickness than that of the pair of first lines 19 a, 19 b as the low-impedance lines formed by a thick film forming technique such as a plating method. [0097] In the method for manufacturing the filter circuit device 1 according to the present invention, since the impedance ratio between the pair of second lines 20 a, 20 b accurately formed to have a significantly reduced thickness by the thin film forming technique and the pair of first lines 19 a, 19 b formed by the thick film forming technique can be increased in the filter element 4, the filter circuit device 1 that is miniaturized by significantly reducing the length of these pairs of resonator lines can be provided. [0098] In the method for manufacturing the filter circuit device 1, since the pair of second lines 20 a, 20 b in the filter element 4 is formed to have a significantly reduced thickness by the thin film forming technique, the pair of second lines 20 a, 20 b having a significantly reduced thickness and restrained unevenness in thickness can be accurately formed, in comparison with the case of forming resonator lines by a thick film forming technique such as a plating method. Thus, the filter circuit device 1 having the filter element 4 in which deterioration in filter characteristic is prevented can be manufactured at a high yield. [0099] The method for manufacturing the filler circuit device 1 provides the filter circuit device 1 having the filter element 4 of a structure in which the pair of first lines 19 a, 19 b and the pair of second lines 20 a, 20 b are stacked via the dielectric insulating material and these pairs of lines are connected at one end in their longitudinal direction by the connecting parts 21, that is, a structure in which a pair of resonator lines is bent at the connecting parts 21 so as to sandwich the dielectric insulating material. [0100] Therefore, in the method for manufacturing the filter circuit device 1 according to the present invention, since the length of the first lines 19 a, 19 b and the second liens 20 a, 20 b in the filter element 4 can be reduced to not more than half the length of resonator lines in the case where a pair of resonator lines used for the same frequency band as the filter element 4 are formed in a planar form, the filter circuit device 1 that is miniaturized by reducing the occupied area of the filter element 4 is provided. [0101] In the method for manufacturing the filter circuit device 1, since the pair of second lines 20 a, 20 b as the high-impedance lines of the filter element 4 is formed on the second insulating layer 14 made of a dielectric insulating material having a lower relative dielectric constant than in the first circuit part 2 where the pair of first lines 19 a, 19 b as the low-impedance lines is formed, these pairs of resonator lines can be further reduced. [0102] In the method for manufacturing the filter circuit device 1, the first ground part 22 of the filter element 4 is formed between the layers of the pair of lines 19 a, 19 b and the pair of lines 20 a, 20 b, and the first ground part 22 functions as a shield between the pair of first lines 19 a, 19 b and the pair of second lines 20 a, 20 b. Therefore, there is provided the filter circuit device 1 having the filter element 4 in which deterioration in filter characteristic due to interference between these pair of resonator conductor lines is prevented. [0103] The above-described filter circuit device 1 is mounted on the base board 90, and the semiconductor components 91 are mounted on the second circuit part 3, for example, by a flip-chip method, as shown in FIG. 26. These semiconductor components 91 cover and protect the shield cover 92. When the filter circuit device 1 is mounted on the base board 90, the electrode terminal 42 a formed on the side of the second circuit part 3 constitutes a connecting terminal to be connected to the semiconductor component 91. When the filter circuit device 1 is mounted on the base board 90, the electrode terminal 42 b electrically connected to the fourth wiring layer 11 exposed on the mounting surface 2 b of the first circuit part 2 functions as a connecting terminal to the base board 90. [0104] While the invention has been described in accordance with a certain preferred embodiment thereof illustrated in the accompanying drawings and described in the above description in detail, it should be understood by those ordinarily skilled in the art that the invention is not limited to the embodiment, but various modifications, alternative constructions or equivalents can be implemented without departing from the scope and spirit of the present invention as set forth and defined by the appended claims. INDUSTRIAL APPLICABILITY [0105] As described above, according to the present invention, the first filter line as the high-impedance line of the filter element is formed by a thin film forming technique, and the thickness and width of the first filter line can be made significantly smaller than those of the low-impedance line formed by a thick film forming technique. Therefore, the impedance ratio between the high-impedance line and the low-impedance line is increased and the length of the pairs of lines constituting the filter element can be significantly reduced, thus realizing further miniaturization. [0106] According to the present invention, since the high-impedance line of the filter element is formed by a thin film forming technique, the thickness and unevenness in thickness can be reduced in comparison with the case where the high-impedance line is formed by a thick film forming technique, and a filter circuit device having a filter element with an excellent filter characteristic can be manufactured at a high yield. [0107] According to the present invention, the filter element having a structure in which the high-impedance line and the low-impedance line are caused to face each other substantially parallel each other via the insulating layer in the stacking direction of the circuit layers, and in which the high-impedance line and the low-impedance line facing each other in the stacking direction of the circuit layers are electrically connected at one end, that is, the filter element having a structure in which a pair of lines is bent at one end via a dielectric insulating material, is formed. [0108] According to the present invention, the length of the pair of lines in the filter element having the structure in which the pair of lines is bent at one end can be reduced to not more than half the length of lines in the case where the pair of lines constituting the filter element are formed in a planar form. Therefore, the occupied area of the filter element can be reduced and the filter circuit device can be miniaturized. [0109] According to the present invention, the high-impedance line of the filter element are formed in the low-dielectric circuit layer including a low-dielectric insulating layer made of a low-dielectric insulating material having a lower dielectric constant than that of the insulating layer constituting the circuit layer having the low-impedance line, and the wiring layer. Therefore, the length of the pair of lines in the filter element can be further reduced. BRIEF DESCRIPTION OF THE DRAWINGS [0023]FIG. 1 is a schematic plan view showing a circuit board having a band-pass filter of a flat structure. [0024]FIGS. 2A to 2D show a filter circuit having a band-pass filter of a tri-plate structure. FIG. 2A is a partly perspective longitudinal sectional view. FIG. 2B is a plan view showing a ground part of an upper layer. FIG. 2C is a plan view showing resonator lines. FIG. 2D is a plan view showing a ground part of a lower layer. [0025]FIG. 3 is a circuit diagram showing the band-pass filter of the tri-plate structure in the form of an equivalent circuit. [0026]FIG. 4 is a longitudinal sectional view showing the state where a filter circuit device according to the present invention is mounted on a base board. [0027]FIG. 5 is a partly perspective view showing a filter element constituting the filter circuit device. [0028]FIGS. 6A to 6E show the filter element provided in the filter circuit device. FIG. 6A is a plan view showing a third ground part. FIG. 6B is a plan view showing a second resonator line. FIG. 6C is a plan view showing a first ground part. FIG. 6D is a plan view showing a first resonator line. FIG. 6E is a plan view showing a second ground part. [0029]FIG. 7 is a process view showing a process of manufacturing a first circuit part constituting the filter circuit device. [0030] FIGS. 8 to 15 sequentially show the process of manufacturing the first circuit part constituting the filter circuit device. FIG. 8 is a longitudinal sectional view showing a core board. FIG. 9 is a longitudinal sectional view showing the state where a first wiring layer and a second wiring layer are formed. FIG. 10 is a longitudinal sectional view showing the state of joining a first resin-attached metal film and a second resin-attached metal film to the core board. FIG. 11 is a longitudinal sectional view showing the sate where a via-hole is formed in the first resin-attached metal film and the second resin-attached metal film. FIG. 12 is a longitudinal sectional view showing a circuit part intermediate body. FIG. 13 is a longitudinal sectional view showing the state of joining a third resin-attached metal film and a fourth resin-attached metal film to the circuit part intermediate body. FIG. 14 is a longitudinal sectional view showing the state where the third resin-attached metal film and the fourth resin-attached metal film are joined to the circuit part intermediate body. FIG. 15 is a longitudinal sectional view showing the first circuit part. [0031]FIG. 16 is a process view showing a process of manufacturing a second circuit part constituting the filter circuit device. [0032] FIGS. 17 to 23 sequentially show the process of manufacturing the second circuit part constituting the filter circuit device. FIG. 17 is a longitudinal sectional view showing the state where a first insulating layer is formed on a forming surface. FIG. 18 is a longitudinal sectional view showing the state where a metal film is formed on the first insulating layer. FIG. 19 is a longitudinal sectional view showing the state where a first conductor layer is formed. FIG. 20 is a longitudinal sectional view showing the state where a via-hole is formed in a first unit wiring layer. FIG. 21 is a longitudinal sectional view showing the state where a second unit wiring layer is formed on the first unit wiring layer. FIG. 22 is a longitudinal sectional view showing the state where a third unit wiring layer is formed on the second unit wiring layer. FIG. 23 is a longitudinal sectional view showing the state where the circuit part is formed on the first circuit part. [0033]FIG. 24 is a longitudinal sectional view showing a process of manufacturing the filter circuit device according to the present invention and showing the state where a resist layer is formed. [0034]FIG. 25 is a longitudinal section view showing the filter circuit device manufactured by the manufacturing method according to the present invention. [0035]FIG. 26 is a longitudinal sectional view showing the state where the filter circuit device according to the present invention is mounted on a base board.
TECHNICAL FIELD [0001] This invention relates to a filter circuit device having a filter element and a method for manufacturing the same. [0002] This application claims priority of Japanese Patent Application No.2001-397677, filed on Dec. 27, 2001, the entirety of which is incorporated by reference herein. BACKGROUND ART [0003] Recently, in high-frequency applications using a microwave band or a milliwave band as a carrier, for example, in wireless LAN or various communication terminals, reduction in size and thickness of equipment and circuit board has been demanded. In a circuit board for such high-frequency applications, filter elements such as a low-pass filter (LPF), a high-pass filter (HPF) and a band-pass filter (BPF) are designed with a distributed constant, for example, using a microstrip line or a strip line that enables relatively high space-saving, instead of using a lumped constant design using chip components like an inductor and a capacitor. [0004] For example, a circuit board 100 shown in FIG. 1 has a BPF 101 of a flat structure, as a filter element designed with a distributed constant. In this circuit board 100, conductor patterns 103 made of copper or nickel plated with gold are formed as microstrip lines on a dielectric board 102 such as a printed board or a ceramic board, thus constituting the BPF 101. On the entire back side of the dielectric board 102, a ground part (not shown) is formed. [0005] With such a BPF 101, it is possible to selectively transmit a signal of a desired frequency band by optimizing the shape of the conductor patterns 103. Since this BPF 101 is a part of the whole pattern wiring formed on the dielectric board 102 and has a flat structure, the BPF 101 can be collectively formed when forming the pattern wiring on the dielectric board 102, for example, by print processing, lithography processing or the like. [0006] In the circuit board 100 shown in FIG. 1, since the BPF 101 has a flat structure and the conductor patterns 103 are arrayed with an overlap of substantially � of a passing wavelength λ, the length of the conductor patterns 103 is prescribed by the passing wavelength λ. In the circuit board 100, the conductor patterns 103 need to have a certain length and it is difficult to reduce the occupied area of the conductor patterns 103. Therefore, area-saving is limited. [0007] Thus, in a circuit board 100 shown in FIGS. 2A to 2D, it is proposed to save the area by using a BPF 111 as a filter element that requires a smaller occupied area. This BPF 111 has a so-called tri-plate structure, which is a three-layer structure in which resonator conductor patterns 114 arranged substantially parallel to each other are formed in an inner layer of a multilayer board 113 such as a multilayer printed board. [0008] Specifically, in the BPF 111, a pair of resonator lines 114 has an impedance step structure in which low-impedance lines (thick lines) 115 and high-impedance lines (thin lines) 116 are connected with each other near a substantially central part in the longitudinal direction, and feeder wirings 117 are connected to parts near substantially central parts of the high-impedance lines 116, respectively, as shown in FIG. 2C. In this BPF 111, the pair of resonator lines 114 is held between two ground parts 118 a, 118 b as ground conductors from above and below, with insulating layers 112 provided between the resonator lines 114 and the ground parts 118 a, 118 b. In this BPF 111, the two ground parts 118 a, 118 b are connected with each other in the form of interlayer connection by via-holes 119 surrounding the pair of resonator lines 114, and the resonator lines 114 in the layer are shielded by the ground parts 118 a, 118 b and the via-holes 119. [0009] In this filter circuit 110, the pair of resonator lines 114 is constructed as lines having a length substantially � of the passing wavelength λ are arranged in parallel and then capacitive-coupled. As the pair of resonator lines 114 has the impedance step structure, the length of the lines arranged in parallel can be made equal to or less than the passing wavelength λ, and the occupied area of the BPF 111 can be reduced to realize miniaturization. [0010] In this filter circuit 110, when the BPF 111 is shown in the form of an equivalent circuit, parallel resonance circuits are capacitive-coupled, as shown in FIG. 3. Specifically, a parallel resonance circuit PR1 including a capacitor C1 and an inductance 11 connected between one of the two resonator lines 114 and the ground parts 118 a, 118 b, and a parallel resonance circuit PR2 including a capacitor C2 and an inductance 12 connected between the other of the two resonator lines 114 and the ground parts 118 a, 118 b, are capacitive-coupled via a capacitor C3 generated between the pair of resonator lines 114. [0011] In the above-described filter circuit 110, as the impedance ratio between the low-impedance lines 115 and the high-impedance lines 116 of the pair of resonator lines 114 is increased, the lines arranged in parallel can be reduced. Therefore, the occupied area of the filter element can be reduced to realize miniaturization. Specifically, by forming the high-impedance lines 116 that are much thinner than the low-impedance lines 115, it is possible to further miniaturize the filter circuit 110. [0012] In the filter circuit 110, since metal layers of the above-described resonator lines 114 formed by a thick film forming technique such as a plating method are patterned by etching processing or the like, it is difficult to reduce the thickness of the high-impedance lines 116 to 0.075 mm or less, thus limiting the miniaturization. [0013] In this filter circuit 110, when the thickness of the high-impedance lines 116 of the pair of resonator lines 114 is reduced to the minimum possible level, it is difficult to form the high-impedance lines 116 with high accuracy, and reduction in yield and deterioration in filter characteristic may occur. DISCLOSURE OF THE INVENTION [0014] It is an object of the present invention to provide a new filter circuit device and a method for manufacturing the same that enable solution to the problem of the conventional filter circuit device as described above. [0015] It is another object of the present invention to provide a filter circuit device in which deterioration in filter characteristic is prevented and in which the occupied area of a filter element is reduced to realize miniaturization, and a method for manufacturing the same. [0016] A filter circuit device according to the present invention includes: a circuit part in which plural circuit layers are stacked, each circuit layer including an insulating layer made of a dielectric insulating material and a wiring layer made of a pattern conductor; and a filter element in which a first filter line and a second filter line, each including a pair of lines parallel to each other provided in a part of the wiring layers of the circuit layers, are formed in different ones of the circuit layers so that the lines of each pair are substantially parallel to each other in their longitudinal direction, the first filter line and the second filter line being electrically connected at one end where they face each other in the direction of stacking of the circuit layers; wherein in the filter element, the first filter line is formed as a high-impedance line having a smaller thickness and a smaller width than the second filter line by a thin film forming technique, and the second filter line is formed as a low-impedance line by a thick film forming technique. [0017] In the filter circuit device according to the present invention, since the first filter line as the high-impedance line of the filter element is formed by the thin film forming technique so as to have a significantly smaller thickness and a significantly smaller width than the second filter line as the low-impedance line formed by the thick film forming technique, the ratio of impedance between the high-impedance line and the low-impedance line can be increased and the length of each pair of lines formed in the wiring layers of the circuit layers can be significantly reduced. [0018] In this filter circuit device, since the high-impedance line of the filter element is formed by the thin film forming technique, a thin line having a smaller thickness and less unevenness in size than when the high-impedance line is formed by the thick film forming technique is formed with high accuracy. [0019] A method for manufacturing a filter circuit device according to the present invention includes: a circuit layer forming step of forming plural circuit layers, each circuit layer including an insulating layer made of a dielectric insulating material and a wiring layer made of a pattern conductor; a first line forming step of forming a first filter line including a pair of lines parallel to each other provided in a part of the wiring layer in one of the plural circuit layers; a second line forming step of forming a second filter line including a pair of lines parallel to each other provided in a part of the wiring layer in another one of the circuit layers that is different from the circuit layer where the first filter line is formed; a circuit part forming step of forming a circuit part by stacking the plural circuit layers; and an element forming step of, when stacking the circuit layers, stacking the first filter line and the second filter line so as to face each other in such a manner that the lines of each pair are substantially parallel to each other in their longitudinal direction, and electrically connecting the first filter line and the second filter line at one end where they face each other in the direction of stacking of the circuit layers, thus forming a filter element. In the method for manufacturing a filter circuit device according to the present invention, at the first line forming step, the first filter line is formed as a high-impedance line having a smaller thickness and a smaller width than the second filter line by a thin film forming technique, and at the second line forming step, the second filter line is formed as a low-impedance line by a thick film forming technique. [0020] In the method for manufacturing a filter circuit device according to the present invention, since the first filter line as the high-impedance line of the filter element is formed by the thin film forming technique so as to have a significantly smaller thickness and a significantly smaller width than the second filter line as the low-impedance line formed by the thick film forming technique, the ratio of impedance between the high-impedance line and the low-impedance line can be increased and the length of each pair of lines constituting the filter element can be significantly reduced. Thus, a further miniaturized filter circuit device can be manufactured. [0021] In this method for manufacturing a filter circuit device, since the high-impedance line of the filter element is formed by the thin film forming technique, the high-impedance line having a smaller thickness and less unevenness in size than when it is formed by the thick film forming technique can be formed with high accuracy. Therefore, a filter circuit device having a filler element in which deterioration in filter characteristic is prevented is manufactured at a high yield. [0022] The other object of the present invention and specific advantages provided by the present invention will be further clarified by the following description of an embodiment referring to the drawings.
Referenced byCiting PatentFiling datePublication dateApplicantTitleUS7671706Apr 5, 2007Mar 2, 2010Murata Manufacturing Co., LtdHigh frequency multilayer bandpass filterUS7907034Oct 27, 2009Mar 15, 2011Murata Manufacturing Co., Ltd.Laminated band-pass filter having an even number of LC parallel resonatorsUS8130513 *Feb 26, 2008Mar 6, 2012Mitsubishi Electric CorporationRadio-frequency packageUS8212633Mar 23, 2010Jul 3, 2012Murata Manufacturing Co., Ltd.Laminated band pass filterUS8248190Aug 20, 2008Aug 21, 2012Panasonic CorporationResonator and filter using the same* Cited by examinerClassifications U.S. Classification333/204International ClassificationH05K3/46, H01P3/08, H05K1/16, H01P1/203, H05K3/02, H01P7/08Cooperative ClassificationH05K1/16, H05K2201/09236, H01P1/203, H05K3/02, H05K3/4644, H05K2201/1006, H01P1/20345, H05K2201/0352European ClassificationH05K1/16, H01P1/203, H01P1/203C1BLegal EventsDateCodeEventDescriptionDec 28, 2012FPAYFee paymentYear of fee payment: 8Sep 30, 2008FPAYFee paymentYear of fee payment: 4Aug 22, 2003ASAssignmentOwner name: SONY CORPORATION, JAPANFree format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HIRABAYASHI, TAKAYUKI;REEL/FRAME:014881/0644Effective date: 20030626Owner name: SONY CORPORATION 7-35 KITASHINAGAWA 6-CHOME, SHINAFree format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HIRABAYASHI, TAKAYUKI /AR;REEL/FRAME:014881/0644RotateOriginal ImageGoogle Home - Sitemap - USPTO Bulk Downloads - Privacy Policy - Terms of Service - About Google Patents - Send FeedbackData provided by IFI CLAIMS Patent Services©2012 Google