Source: http://www.google.com/patents/USRE36677?dq=7,134,016
Timestamp: 2017-02-20 13:40:23
Document Index: 635786056

Matched Legal Cases: ['Application No. 4', 'Application No. 92401240', 'Application No. 92', 'Application No. 92401240', 'Application No. 92401240', 'Application No. 92401240', 'Application No. 92401240', 'Application No. 92401240', 'Application No. 92401240', 'Application No. 92401240', 'Application No. 92401240', 'Application No. 4', 'Application No. 4', 'Application No. 92', 'Application No. 92', 'Application No. 92', 'Application No. 4', 'Application No. 92401240']

Patent USRE36677 - Method of making a floor mat having a channel - Google PatentsSearch Images Maps Play YouTube News Gmail Drive More »Sign inPatentsThe floor mat of the present process is a pliable multilayer structure having an upper face layer and a base layer. The base layer has a main body section bordered by an edge section. Preferably, the main body section is relatively thin and the edge section is relatively thick. A surface of the base...http://www.google.com/patents/USRE36677?utm_source=gb-gplus-sharePatent USRE36677 - Method of making a floor mat having a channelAdvanced Patent SearchTry the new Google Patents, with machine-classified Google Scholar results, and Japanese and South Korean patents.Publication numberUSRE36677 EPublication typeGrantApplication numberUS 09/163,995Publication dateMay 2, 2000Filing dateSep 30, 1998Priority dateMay 3, 1991Fee statusPaidAlso published asUS5154961, US5362544Publication number09163995, 163995, US RE36677 E, US RE36677E, US-E-RE36677, USRE36677 E, USRE36677EInventorsHarold ReubenOriginal AssigneeCollins & Aikman Accessory Mats, Inc.Export CitationBiBTeX, EndNote, RefManPatent Citations (41), Non-Patent Citations (28), Referenced by (22), Classifications (47), Legal Events (15) External Links: USPTO, USPTO Assignment, EspacenetMethod of making a floor mat having a channel
US RE36677 EAbstract
1. A method of forming an integral raised portion in an edge section of a floor mat; said floor mat having a pliable multilayer structure having an upper .Iadd.carpet .Iaddend.face layer overlying a base layer, and having a main body section bordered by said edge section;molding an integrally molded channel in the edge section and extending longitudinally thereof by placing the base layer and the face layer under a compressive molding pressure applied to a bottom surface of the base layer and the top surface of the .Iadd.carpet .Iaddend.face layer; embedding a portion of the bottom surface of the .Iadd.carpet .Iaddend.face layer in the upper surface of the base layer .Iadd.such that a pile of the carpet face layer has a substantially uniform height above the upper surface of the base layer across the main body section.Iaddend.; heating the base layer to cure the base layer while the face layer and the base layer are under the compressive molding pressure; and maintaining the heating of the base layer until the base layer is cured, so as to form an integral raised portion in the edge section of the floor mat, defined by said integrally molded channel.Iadd.; wherein said embedding step further comprises embedding a portion of the bottom surface of the carpet face layer in the upper surface of the base layer such that the pile of the carpet face layer has a substantially uniform height above the upper surface of the base layer across both the main body section and the edge section.Iaddend.. 2. A method according to claim 1 where the face layer is comprised of tufted pile carpeting, said process further comprising the step of crushing the carpet pile while the base layer and the face layer are under compressive molding pressure.
10. A method of forming an integral raised portion is an edge section of a floor mat; said floor mat having a pliable multilayer structure having an upper face layer of tufted pile carpeting and overlying a base layer of a heat curable elastomeric material and having a relatively thin main body section bordered by a relatively thick edge section; said edge section having an integrally molded channel extending longitudinally thereof and opening from the bottom surface thereof, and having an upper surface disposed at an elevation above the elevation of said main body section of said base layer so as to form an integral raised portion in said edge section, said method comprising:contacting a top surface of the base layer to a bottom surface of the face layer; placing the base layer and the face layer under a compressive molding pressure selected from the range of about 50 psi to about 250 psi, where the compressive molding pressure is applied to a bottom surface of the base layer and a top surface of the face layer to mold a channel in and opening from the edge section and extending longitudinally thereof while the base layer and the face layer form a relatively thin main body section bordered by a relatively thick edge section; embedding a portion of the bottom surface of the face layer in the top surface of the base layer; heating the base layer to a temperature within the range of about 250° F. to about 400° F. to cure the heat curable elastomeric material of the base layer while the face layer and the base layer are under the compressive molding pressure; cooling the face layer to a temperature less than about 100° F. to maintain the pile carpeting of the face layer below a temperature at which the carpet pile becomes substantially permanently deformed under the applied molding pressure so as to maintain the resiliency of the carpet pile upon release of the compressive molding pressure, the cooling being conducted simultaneously while the face layer and the base layer are under pressure; and maintaining the heating of the base layer for a period of time selected from the range of about one minute to about twenty minutes until the heat curable elastomeric material of the base layer is cured, so as to form an integral raised portion in the edge section of the floor mat, defined by said integrity molded channel. 11. A method according to claim 10, wherein said molding step includes molding rib members disposed within and extending transversely across the channel.
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Jul. 15, 1997; re: Application No. 92401240.428 *Untitled photographs of rubber mat (6 sheets, 11 photographs, labeled with reference No. 49), date unknown.* Cited by examinerReferenced byCiting PatentFiling datePublication dateApplicantTitleUS6382350Apr 2, 2001May 7, 2002Collins & Aikman Products Corp.Molded acoustic and decorative mats and methods for forming the sameUS6595321Mar 28, 2002Jul 22, 2003Collins & Aikman Products Co.Floor mats having peripheral apertures with acoustic absorbing materialUS6986547 *Sep 30, 2002Jan 17, 2006Lear CorporationHybrid vehicle interior componentUS7011181Jul 8, 2003Mar 14, 2006Lear CorporationSound insulation systemUS7182172 *Jan 16, 2006Feb 27, 2007Lear CorporationSound insulation systemUS7182994Jan 8, 2003Feb 27, 2007Pretty Products, Inc.Acoustic floor matUS7261361 *Feb 13, 2007Aug 28, 2007Simons Matthew L WVehicle utility matUS7464791 *Jan 27, 2005Dec 16, 2008Pretty Products, LlcAcoustic mats and methods for making the sameUS8309198Feb 3, 2010Nov 13, 2012Product Bliss, LlcRugs with a mat portionUS8844889 *Jun 8, 2012Sep 30, 2014Waxman Consumer Products Group Inc.Protection standUS20040091674 *Nov 12, 2002May 13, 20043M Innovative Properties CompanyMat with elastic compressible elementsUS20040101652 *Sep 30, 2002May 27, 2004Parrish Kenneth R.Hybrid vehicle interior componentUS20060092714 *Jan 26, 2005May 4, 2006Chang-Hyuk LeeSemiconductor memory device with simplified data control signalsUS20060151239 *Jan 16, 2006Jul 13, 2006Albin Donald C JrSound insulation systemUS20060162997 *Jan 27, 2005Jul 27, 2006Cooksey Timothy SAcoustic mats and methods for making the sameUS20070077398 *Oct 4, 2005Apr 5, 2007Viam Manufacturing, Inc.Plastically deformable matUS20070187978 *Feb 13, 2007Aug 16, 2007Simons Matthew L WVehicle utility matUS20090061148 *Dec 19, 2007Mar 5, 2009Seung Kwon ChaAuxiliary mat for vehicleUS20090226661 *Nov 3, 2006Sep 10, 2009Yannick LaurentFloor coverings and methods of making and usingUS20110195219 *Feb 3, 2010Aug 11, 2011Jeneva BellRugs with a mat portionUS20130146734 *Jun 8, 2012Jun 13, 2013Waxman Consumer Products Group Inc.Protection standUSD743185 *Feb 5, 2014Nov 17, 2015Pet Fusion, LlcFood mat* Cited by examinerClassifications U.S. Classification156/219, 156/72, 264/294, 428/83, 428/82, 428/95, 428/88, 264/293, 264/319, 264/243, 428/89International ClassificationB29C67/00, B29D99/00, B29C59/02, A47L23/26, B29C43/18, B60N3/04Cooperative ClassificationY10T428/23929, Y10T428/23936, Y10T428/23907, Y10T428/23979, B60N3/048, B60N3/044, B29L2031/3017, Y10T428/24488, B29C67/0044, Y10T428/24198, B29L2031/7324, B29C43/18, B29C59/025, B29D99/0057, A43B23/24, Y10T156/1039, Y10T428/24785, A43B3/0078, Y10T428/24777, A47L23/266, B29K2995/0026European ClassificationA43B23/24, A43B3/00S80, B29C67/00K, B29D99/00L, B60N3/04C, B60N3/04F, B29C59/02C2, B29C43/18, A47L23/26CLegal EventsDateCodeEventDescriptionFeb 7, 2000ASAssignmentOwner name: COLLINS & AIKMAN ACCESSORY MATS, INC., OHIOFree format text: CHANGE OF NAME;ASSIGNOR:AKRO CORPORATION, THE;REEL/FRAME:010525/0565Effective date: 19990423Oct 16, 2000FPAYFee paymentYear of fee payment: 4May 22, 2001ASAssignmentOwner name: CHASE MANHATTAN BANK, AS COLLATERAL AGENT, THE, TEFree format text: GUARANTEE AND COLLATERAL AGREEMENT;ASSIGNOR:COLLINS & AIKMAN ACCESSORY MATS, INC.;REEL/FRAME:011828/0511Effective date: 20010223Jan 30, 2002ASAssignmentOwner name: COLLINS & AIKMAN ACCESSORY MATS, INC., MICHIGANFree format text: TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT REEL/FRAME 11828/0511;ASSIGNOR:JPMORGAN CHASE BANK (F/K/A THE CHASE MANHATTAN BANK);REEL/FRAME:012513/0441Effective date: 20020110Mar 25, 2002ASAssignmentOwner name: JPMORGAN CHASE BANK, AS COLLATERAL AGENT, TEXASFree format text: SECURITY INTEREST;ASSIGNOR:COLLINS & AIKMAN ACCESSORY MATS, INC. 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