Source: https://patents.google.com/patent/JP5639615B2/en
Timestamp: 2020-01-23 03:49:00
Document Index: 619177521

Matched Legal Cases: ['art 3', 'art 4', 'art 4', 'art 3', 'art 3', 'art 4', 'art 3', 'art 3', 'art 4', 'art 103', 'art 104', 'art 111', 'art 103', 'art 104', 'art 4', 'art 4', 'art 120', 'arts 4', 'art 36', 'arts 4', 'arts 3', 'arts 4', 'arts 3', 'arts 4', 'art, 4', 'art, 5']

JP5639615B2 - Oil deterioration control device - Google Patents
JP5639615B2
JP5639615B2 JP2012106263A JP2012106263A JP5639615B2 JP 5639615 B2 JP5639615 B2 JP 5639615B2 JP 2012106263 A JP2012106263 A JP 2012106263A JP 2012106263 A JP2012106263 A JP 2012106263A JP 5639615 B2 JP5639615 B2 JP 5639615B2
deterioration suppressing
JP2012106263A
JP2013121583A (en
雅敏 日吉
2011-11-07 Priority to JP2011243926 priority Critical
2011-11-07 Priority to JP2011243926 priority
2012-05-07 Application filed by トヨタ紡織株式会社, トヨタ自動車株式会社 filed Critical トヨタ紡織株式会社
2012-05-07 Priority to JP2012106263A priority patent/JP5639615B2/en
2013-06-20 Publication of JP2013121583A publication Critical patent/JP2013121583A/en
2014-12-10 Publication of JP5639615B2 publication Critical patent/JP5639615B2/en
The present invention relates to an oil deterioration suppressing device, and more particularly to an oil deterioration suppressing device capable of reducing an oil passage resistance and suppressing an increase in pressure loss.
As a conventional filter medium, a filter medium made of fine particles (for example, hydrotalcite) and fibers for removing carbon, acid, deteriorated substances and the like generated in an internal combustion engine is known (see, for example, Patent Document 1). In the oil filter using the filter medium, for example, as shown in FIG. 9, the housing 202 containing the filter medium 210 includes an oil inflow path 205 through which oil sent from the oil pan flows into the housing 202, and the filter medium 210. An oil outflow path 206 is formed to allow the filtered oil to flow out to a lubrication target portion (for example, a crankshaft, a cylinder wall, a valve mechanism, etc.) of the engine. The oil flowing into the housing 202 from the oil inflow path 205 is filtered by the filter medium 210, the carbon is removed by the fine particles 217, and the oil flows out from the oil outflow path 206 to the engine lubrication part.
Japanese Patent Laid-Open No. 03-296408
However, in the above conventional oil filter, all the oil sent from the oil pan passes through the filter medium (so-called full-flow form), so the fine particles such as hydrotalcite constituting the filter medium become resistance and pressure loss increases. There is a problem.
The present invention has been made in view of the above situation, and an object of the present invention is to provide an oil deterioration suppressing device that can reduce oil passage resistance and suppress an increase in pressure loss.
In order to solve the above-mentioned problems, the invention described in claim 1 includes a filtering unit including a filter medium for filtering oil, and a deterioration suppressing unit including a powdery deterioration suppressing agent that suppresses deterioration of the oil. Among the oils sent from the oil storage part, the oil filtered by the filtration part is sent to the lubrication target part, and the oil whose deterioration is suppressed by the deterioration suppression part is returned to the oil storage part or the lubrication is performed. to send to the target portion, the deterioration prevention unit is provided with a porous layer retained and the oil can pass through the deterioration suppressing agent, wherein the porous layer, the first porous layer are stacked in the passing direction of the oil and The gist of the present invention is that it has a second porous layer, and the porosity of the first porous layer on the upstream side is larger than the porosity of the second porous layer on the downstream side.
The invention according to claim 2 is the invention according to claim 1 , wherein the deterioration suppressing portion is an intermediate layer that is disposed between the plurality of porous layers, the deterioration suppressing agent cannot pass through, and the oil can pass through. The gist is to provide.
In order to solve the above-mentioned problems, the invention described in claim 3 includes a filtration unit that includes a filter medium that filters oil, and a deterioration suppression unit that includes a powdery deterioration inhibitor that suppresses deterioration of the oil. Among the oils sent from the oil storage part, the oil filtered by the filtration part is sent to the lubrication target part, and the oil whose deterioration is suppressed by the deterioration suppression part is returned to the oil storage part or the lubrication is performed. The deterioration suppressing unit includes a porous layer that holds the deterioration suppressing agent and allows oil to pass therethrough, and the deterioration suppressing unit is disposed between the plurality of porous layers and The gist is to provide an intermediate layer through which the deterioration inhibitor cannot pass and oil can pass.
According to a fourth aspect of the present invention, there is provided the housing according to any one of the first to third aspects, the housing containing the filtration part and the deterioration suppressing part, and the housing is provided with oil fed from the oil storage part. An oil inflow passage for allowing the oil to flow into the housing, an oil outflow passage for allowing the oil filtered by the filtration portion to flow out to the lubrication target portion, and an oil whose deterioration is suppressed by the deterioration suppressing portion; The gist is that an oil return path for returning to the reservoir is formed.
According to the oil deterioration suppressing device of the present invention, among the oils sent from the oil storage unit, the oil filtered by the filtering unit is sent to the lubrication target unit, and the oil whose deterioration is suppressed by the deterioration suppressing unit is stored in the oil. Or returned to the lubrication target part. As a result, part of the oil sent from the oil reservoir is bypass-flowed, and the oil passage resistance can be reduced to suppress an increase in pressure loss.
Further, the since deterioration prevention unit comprises a porous layer, it is possible to hold the deterioration inhibitor in a suitable dispersed state in the porous layer, it is possible to further reduce the oil flow resistance, deterioration prevention of the oil by the deterioration prevention unit The effect can be further enhanced.
When the porous layer has a first porous layer and a second porous layer, and the porosity of the first porous layer on the upstream side is larger than the porosity of the second porous layer on the downstream side, Since more deterioration inhibitors can be retained in the second porous layer than in the first porous layer, the oil flows while gradually spreading from the first porous layer toward the second porous layer. Therefore, the oil passage resistance can be further reduced, and the oil deterioration suppressing effect by the deterioration suppressing portion can be further increased.
Moreover, when the said deterioration suppression part is equipped with an intermediate | middle layer, since a deterioration inhibitor does not move among several porous layers by an intermediate | middle layer, aggregation of the deterioration inhibitor to a downstream porous layer is prevented. Therefore, the oil passage resistance can be further reduced, and the oil deterioration suppressing effect by the deterioration suppressing portion can be further increased.
And a housing that accommodates the filtering unit and the deterioration suppressing unit, and in the case where an oil inflow path, an oil outflow path, and an oil return path are formed in the housing, the housing is fed from the oil storage section. The oil that has been filtered flows through the oil inflow path into the housing, the oil that has been filtered by the filter section flows out to the lubrication target section through the oil outflow path, and the oil whose deterioration is suppressed by the deterioration suppression section is the oil return path. Is returned to the oil reservoir. Thereby, an oil deterioration suppression apparatus, a filtration part, and a deterioration suppression part can be replaced | exchanged easily.
1 is a longitudinal sectional view of an oil deterioration suppressing device according to Embodiment 1. FIG. It is the II-II sectional view enlarged view of FIG. It is explanatory drawing for demonstrating an effect | action of the said oil deterioration suppression apparatus. It is explanatory drawing for demonstrating an effect | action of the said oil deterioration suppression apparatus. It is a longitudinal cross-sectional view of the oil deterioration suppression apparatus which concerns on Example 2. FIG. It is explanatory drawing for demonstrating an effect | action of the said oil deterioration suppression apparatus. The principal part longitudinal cross-sectional view of the deterioration suppression part of another form is shown, (a) shows the form that each of several porous layers is a single layer, (b) is a single layer porous layer and a multilayer porous layer A form in which and are combined. The principal part longitudinal cross-sectional view of the deterioration suppression part of another form is shown, (a) shows the form provided with a single porous layer, (b) shows the form which enclosed the deterioration inhibitor without providing a porous layer. . It is a longitudinal cross-sectional view of the conventional oil deterioration suppression apparatus.
The items shown here are exemplary and illustrative of the embodiments of the present invention, and are the most effective and easy-to-understand explanations of the principles and conceptual features of the present invention. It is stated for the purpose of providing what seems to be. In this respect, it is not intended to illustrate the structural details of the present invention beyond what is necessary for a fundamental understanding of the present invention. It will be clear to those skilled in the art how it is actually implemented.
1. Oil deterioration suppressing device Embodiment 1 The oil deterioration suppressing device (1, 101) according to the present invention includes a filtering section (3, 103) including a filter medium (10) for filtering oil, and a deterioration including a powdery deterioration suppressing agent (17) for suppressing oil deterioration. Among the oil sent from the oil reservoir (9), the oil filtered by the filter is sent to the lubrication target part, and the deterioration is suppressed by the deterioration suppressor. The oil is returned to the oil storage part or sent to the lubrication target part (see, for example, FIGS. 1 and 5).
Examples of the “oil storage unit” include an oil pan used in a wet sump engine, an oil tank used in a dry sump engine, and an oil pan used in an automatic transmission. Examples of the “lubricating target part” include engine mechanism parts (for example, a crankshaft, a cylinder wall, a valve mechanism, etc.) and automatic transmission mechanism parts. Further, the type and shape of the “filter medium” are not particularly limited as long as oil is filtered. Examples of the filter medium include fiber bodies such as nonwoven fabric, paper, woven fabric, and knitted fabric, resin foams such as urethane, and resin porous films. Furthermore, as long as the above-mentioned “powder-like deterioration inhibitor” can suppress the deterioration of oil, its type, deterioration suppressing form, etc. are not particularly limited. Examples of the deterioration inhibitor include inorganic ion exchangers such as hydrotalcite, bismuth, cerium carbonate, zirconia hydroxide, titanate-supporting zirconia, and zirconia oxycarbonate, and ion exchange resin agents such as Diaion (trade name). Can be mentioned. Among these, hydrotalcite is preferable from the viewpoints of adsorbability, heat resistance, and environmental resistance of foreign matters in oil (especially acidic substances generated in engines).
Embodiment 1 For example, the deterioration suppression unit (4, 104) includes a porous layer (18, 118) that holds the deterioration inhibitor (17) and allows oil to pass therethrough (for example, 1 and 5). Examples of the porous layer include fiber bodies such as nonwoven fabric, paper, woven fabric, and knitted fabric, resin foams such as urethane, and resin porous films.
In the case of the above-described form, for example, the porous layer (18, 118) has a first porous layer (18a, 118a) and a second porous layer (18b, 118b) stacked in the oil passing direction, The porosity of the first porous layer on the side can be greater than the porosity of the second porous layer on the downstream side (see, for example, FIG. 4). In this case, for example, the porosity of the first porous layer is 0.7 to 0.99 (preferably 0.9 to 0.99), and the porosity of the second porous layer is 0.5 to 0.95 ( Preferably, it can be 0.8-0.95). The “porosity” is usually calculated by the formula {1- [weight of porous layer / (thickness of porous layer × density of material constituting porous layer)]}. The weight per unit area of the porous layer is intended to be the weight per unit area of the porous layer. Furthermore, the average particle diameter of the said deterioration inhibitor can be 0.01-500 micrometers (preferably 5-200 micrometers), for example. The “average particle diameter” is intended to mean the particle diameter (median diameter) when the cumulative weight is 50% in the particle size distribution measurement by the laser light diffraction method.
In the case of the above-mentioned form, for example, the deterioration suppressing portion (4, 104) is disposed between the plurality of porous layers (18, 118), the deterioration suppressing agent (17) cannot pass through, and the oil can pass through. The intermediate layer (19, 119) can be provided (see, for example, FIG. 4). Examples of the material of the intermediate layer include fiber bodies such as nonwoven fabric, paper, woven fabric, and knitted fabric, resin foams such as urethane, and resin porous films.
Embodiment 1 As the oil deterioration suppressing device according to the present invention, for example, [A] a housing (2) that houses the filtering unit (3) and the deterioration suppressing unit (4) is provided, and the housing is fed from an oil storage unit (9). Deterioration is suppressed by the oil inflow path (5) for allowing the oil to flow into the housing, the oil outflow path (6) for allowing the oil filtered by the filtering part to flow out to the lubrication target part, and the deterioration suppressing part. An oil return path (7) for returning oil to the oil reservoir (see, for example, FIG. 1), [B] The filter (103) and the deterioration suppressor (104) are accommodated An oil inflow path (105) for allowing the oil sent from the oil reservoir (9) to flow into the housing, the oil filtered by the filtration unit, and the deterioration suppressing unit. An oil outlet passage for discharging the deterioration is suppressed oil to lubrication target portion (106) include a form in which is formed (e.g., see FIG. 5 and the like).
In the case of the above-mentioned form [A], for example, the maximum cross-sectional area (S1) of the oil outflow passage (6) is larger than the maximum cross-sectional area (S2) of the oil return passage (7) (see, for example, FIG. 2). ). As a result, a relatively large amount of oil can be flowed through the oil outflow path to suitably lubricate the lubrication target portion, while a relatively small amount of oil can be flowed through the oil return path to further reduce the oil flow resistance. In this case, for example, the ratio (S1 / S2) of the maximum cross-sectional area of each passage may be 10 to 1000 (preferably 50 to 200).
In the case of the above-mentioned [A] form, for example, the filtering part (3) and the deterioration suppressing part (4) are arranged so that the internal space of the housing (2) is connected to the upstream space (R1) connected to the oil inflow path (5). And the downstream space (R2) connected to the oil outflow path (6), the deterioration suppressing part (4) includes a storage case (20) for storing the deterioration suppressing agent (17), The storage case has an inlet (21) that opens to the upstream space, and an outlet (22) that is isolated from the upstream space and the downstream space and is connected to the oil return path (7). (See, for example, FIG. 1). As a result, the oil sent from the oil reservoir flows into the upstream space inside the housing via the oil inflow passage, and the oil filtered by the filtration portion flows out to the lubrication target portion via the downstream space and the oil outflow passage. On the other hand, the oil flowing into the housing case from the inlet is returned to the oil reservoir through the outlet and the oil return path after the deterioration is suppressed by the deterioration inhibitor.
In the case of the above-mentioned [B] form, for example, the filtering part (103) and the deterioration suppressing part (104) are configured so that the internal space of the housing (102) is connected to the upstream space (R1) connected to the oil inflow path (105). And the downstream space (R2) connected to the oil outflow path (106), the deterioration suppressing part (104) includes a storage part (120) for storing the deterioration suppressing agent (17), The accommodating portion may be formed with an inlet (121) that opens to the upstream space and an outlet (122) that opens to the downstream space (see, for example, FIG. 5). As a result, the oil sent from the oil reservoir flows into the upstream space inside the housing via the oil inflow passage, and the oil filtered by the filtration portion flows out to the lubrication target portion via the downstream space and the oil outflow passage. On the other hand, the oil flowing into the accommodating portion from the inflow port is discharged to the lubrication target portion through the outflow port, the downstream space, and the oil outflow passage after the deterioration is suppressed by the deterioration inhibitor.
In the case of the above-mentioned [A] form, for example, the tubular filtration part (3) and the deterioration suppressing part (4) are arranged along the axial direction inside the housing (2), and the housing case ( 20) has a cylindrical inner wall (20a) and an outer wall (20b), and a plate-like bottom wall (20c) connecting one end side of these inner wall and outer wall, and the inflow port (21) is accommodated. Provided on one end side in the axial direction of the case so as to open facing the axial end surface of the cylindrical filter medium (10), and the outlet (22) is provided on the other end side in the axial direction of the housing case. The degradation inhibitor (17) can be stored in a space surrounded by the inner wall, outer wall, and bottom wall of the storage case (see, for example, FIG. 1). As a result, the oil that has flowed into the housing case from the inflow port flows over the entire deterioration suppressing agent and flows from the outflow port to the oil return path, so that the oil deterioration suppressing effect by the deterioration suppressing portion can be further enhanced. Furthermore, it is possible to easily dispose the filtering unit and the deterioration suppressing unit and to reduce the size of the apparatus.
Hereinafter, the present invention will be specifically described with reference to the drawings. In the present embodiment, an oil deterioration suppressing device that suppresses deterioration of engine oil (hereinafter also simply referred to as “oil”) is exemplified.
(1) Oil degradation suppression apparatus The oil degradation suppression apparatus 1 which concerns on a present Example is provided with the filtration part 3 and the degradation suppression part 4 accommodated in the housing 2, as shown in FIG. The housing 2 is formed in a bottomed cylindrical case 2a whose one end side in the axial direction is open, a disc-shaped bottom plate 2b which closes one end open portion of the case 2a, and a center portion of the bottom plate 2b. And a shaft member 2c screwed into the hole. Around the hole of the bottom plate 2b, a plurality of oil inflow passages 5 are formed at predetermined intervals along the circumferential direction. Each of these oil inflow passages 5 is connected to an oil pan 9 (illustrated as an “oil storage portion” according to the present invention, see FIG. 3) that stores oil via a pipe or the like. A rubber check valve 16 is provided in the housing 2 so as to cover the opening of the oil inflow passage 5.
An oil outflow passage 6 is formed in the central portion of the shaft member 2c for sending the oil filtered by the filtration unit 3 to the engine lubrication target part (for example, crankshaft, cylinder wall, valve mechanism, etc.). Yes. The oil outflow path 6 is connected to a lubrication target portion of the engine through a passage formed in the engine. Further, an oil return path 7 is formed on the outer peripheral side of the oil outflow path 6 of the shaft member 2 c for returning the oil whose deterioration is suppressed by the deterioration suppressing portion 4 to the oil pan 9. The oil return path 7 is connected to the oil pan 9 via a pipe or the like. Here, as shown in FIG. 2, the cross-sectional area S1 of the oil outflow passage 6 is about 113 mm 2, and the cross-sectional area S2 of the oil return passage 7 is about 1.13 mm 2 . Therefore, the ratio (S1 / S2) of the cross-sectional areas of these passages 6 and 7 is about 100.
As shown in FIG. 1, the filtering unit 3 includes a filter medium 10 that filters oil. The filter medium 10 is formed into a tubular shape (also referred to as “chrysanthemum shape”) by folding a non-woven sheet material. A cylindrical protector 11 having a large number of through holes 12 is attached to the inner peripheral side of the filter medium 10. The protector 11 has a large-diameter portion 11a that supports the filter medium 10, and a small-diameter portion 11b that protrudes in the axial direction from one end side of the large-diameter portion 11a. In addition, the filter medium 10 has an internal space of the housing 2 filtered through an upstream space R1 before filtration connected to the oil inflow passage 5 (that is, a space where oil before filtration exists) and an oil outflow passage 6. It is provided so as to be partitioned into a rear downstream space R2 (that is, a space where oil after filtration exists).
The protector 11 is urged toward the bottom plate 2b by a spring 14 provided between the protector 11 and the case 2a. A known relief valve 15 is provided on one end side of the protector 11 in the axial direction. The relief valve 15 communicates the two spaces R1 and R2 when the pressure difference between the upstream and downstream spaces R1 and R2 of the filter medium 10 in the housing 2 exceeds a set value.
As shown in FIG. 1, the deterioration suppressing unit 4 includes a powdery deterioration suppressing agent 17 made of hydrotalcite that suppresses deterioration of oil. The deterioration inhibitor 17 is held by a plurality of porous layers 18 (five in FIG. 1) made of a nonwoven fabric through which oil can pass. In this embodiment, it is assumed that the powdery deterioration inhibitor 17 is dispersed and mixed in the process of forming the porous layer 18.
As shown in FIG. 4, each of the porous layers 18 includes a first porous layer 18a and a second porous layer 18b that are stacked in the oil passing direction. Here, the porosity of the first porous layer 18a on the upstream side is about 0.98, and the porosity of the second porous layer 18b on the downstream side is about 0.92. Therefore, the density of the first porous layer 18a is set to a value smaller than the density of the second porous layer 18b, and more deterioration inhibitor 17 is held in the second porous layer 18b than in the first porous layer 18a. Yes. Further, between the plurality of porous layers 18, a ring plate-like intermediate layer 19 made of a nonwoven fabric through which the deterioration inhibitor 17 cannot pass and oil can pass is disposed.
The porous layer 18 and the intermediate layer 19 are accommodated in an accommodation case 20 as shown in FIG. The housing case 20 includes a cylindrical inner wall 20a and an outer wall 20b that are concentrically arranged, and a ring plate-shaped bottom wall 20c that connects one end side of the inner wall 20a and the outer wall 20b. The housing case 20 is formed with an inlet 21 that opens at one end side in the axial direction so as to face the end face in the axial direction of the filter medium 10, and the flow that continues to the oil return path 7 at the other end side in the axial direction. An outlet 22 is formed. And the said porous layer 18 and the intermediate | middle layer 19 are accommodated in the lamination | stacking state in the space enclosed by the inner wall 20a of this storage case 20, the outer wall 20b, and the bottom wall 20c.
A small diameter portion 11b of the protector 11 is inserted into one end side of the inner wall 20a of the housing case 20, and the distal end side of the shaft member 2c is inserted into the other end side. In addition, a rubber-made ring-shaped seal member 23 provided on the outer peripheral side of the tip end of the shaft member 2c is in pressure contact with the inner wall 20a of the housing case 20. Further, the storage case 20 is sandwiched in the axial direction between the rubber-made ring-shaped sealing material 24 and the check valve 16 disposed on the outer peripheral side of the small diameter portion 11 b of the protector 11. The inner space 25 of the inner wall 20 a of the housing case 20 is connected to the inner space 26 of the protector 11 and the oil outflow path 6. Further, the outlet 22 of the housing case 20 is isolated from the inner space 25 of the inner wall 20a through the space 27 surrounded by the check valve 16, the sealing material 23, the inner wall 20a and the shaft member 2c, and is connected to the oil return path 7. It is lined up.
(2) Operation of Oil Deterioration Suppression Device Next, the operation of the oil degradation suppression device 1 having the above configuration will be described. The oil stored in the oil pan 9 is sent to the oil deterioration suppressing device 1 by the operation of the pump 29 (see FIG. 3). As shown in FIG. 1, the oil sent to the oil inflow path 5 elastically deforms the check valve 16 and flows into the upstream space R <b> 1 inside the housing 2 to reach the filtering unit 3 and the deterioration suppressing unit 4. .
In the oil reaching the filtering unit 3, foreign matters (for example, dust, metal wear pieces, sludge, etc.) in the oil are captured by the filter medium 10, and the downstream space R <b> 2 and the oil outflow path 6 are passed through the through holes 12 of the protector 11. And sent to the lubrication target part of the engine. On the other hand, the oil that reaches the deterioration suppressing unit 4 flows into the housing case 20 through the inflow port 21, passes through the porous layer 18 and the intermediate layer 19, and foreign matter (for example, in the engine) in the oil by the deterioration suppressing agent 17. The generated acidic substance and the like are adsorbed and removed, and returned to the oil pan 9 through the space 27 and the oil return path 7 through the outlet 22. Here, since the differential pressure P2 (several hundred kPa) of the deterioration suppressing unit 4 is usually larger than the differential pressure P1 (several kPa) of the filtering unit 3 (see FIG. 3), an appropriate amount of oil is allowed to pass through the deterioration suppressing unit 4. The oil deterioration suppression effect is great.
(3) Effects of the Embodiment As described above, according to the oil deterioration suppressing device 1 of the present embodiment, the oil sent from the oil pan 9 is divided into the filtering unit 3 and the deterioration suppressing unit 4 and filtered by the filtering unit 3. The oil that has been sent to the lubrication target part of the engine without passing through the deterioration suppressing part 4 is returned to the oil pan 9 without passing through the filtering part 3. Thereby, a part of the oil sent from the oil pan 9 is bypass-flowed, and the oil passage resistance of the oil can be reduced to suppress an increase in pressure loss.
In this embodiment, since the deterioration suppressing unit 4 includes the porous layer 18, the deterioration suppressing agent 17 (hydrotalcite) can be held in a properly dispersed state in the porous layer 18. Further, it is possible to further reduce the oil deterioration suppressing effect by the deterioration suppressing portion 4.
Further, in this embodiment, the porous layer 18 has the first porous layer 18a and the second porous layer 18b, and the porosity of the first porous layer 18a on the upstream side is the void of the second porous layer 18b on the downstream side. Therefore, the deterioration inhibitor 17 can be held in the second porous layer 18b more than the first porous layer 18a, and the oil flows while gradually spreading from the first porous layer 18a toward the second porous layer 18b. (See FIG. 4). Therefore, the oil passage resistance can be further reduced, and the oil deterioration suppressing effect by the deterioration suppressing portion 4 can be further increased.
Further, in this embodiment, since the deterioration suppressing unit 4 includes the intermediate layer 19, the deterioration suppressing agent 17 does not move between the plurality of porous layers 18 by the intermediate layer 19, and thus the deterioration suppressing agent for the downstream porous layer 18. Aggregation of 17 is prevented. Therefore, the oil passage resistance can be further reduced, and the oil deterioration suppressing effect by the deterioration suppressing portion 4 can be further increased.
Furthermore, in the present embodiment, a housing 2 that accommodates the filtering unit 3 and the deterioration suppressing unit 4 is provided, and an oil inflow path 5, an oil outflow path 6, and an oil return path 7 are formed in the housing 2. Therefore, the oil sent from the oil pan 9 flows into the housing 2 through the oil inflow path 5, and the oil filtered by the filtering unit 3 flows out to the lubrication target part of the engine through the oil outflow path 6, The oil whose deterioration is suppressed by the deterioration suppressing unit 4 is returned to the oil pan 9 through the oil return path 7. Thereby, the oil deterioration suppression apparatus 1, the filtration part 3, and the deterioration suppression part 4 can be replaced | exchanged easily.
Further, in this embodiment, the cross-sectional area S1 of the oil outflow path 6 is larger than the cross-sectional area S2 of the oil return path 7, so that a relatively large amount of oil flows through the oil outflow path 6 and the engine lubrication target portion is suitably used. On the other hand, it is possible to further reduce the oil passage resistance by flowing a relatively small amount of oil through the oil return path 7 while it can be lubricated.
Further, in the present embodiment, the filtering unit 3 and the degradation suppressing unit 4 divide the internal space of the housing 2 into an upstream space R1 connected to the oil inflow passage 5 and a downstream space R2 connected to the oil outflow passage 6. The deterioration suppressing unit 4 is provided with a storage case 20 for storing the deterioration inhibitor 17, and the storage case 20 includes an inlet 21 that opens to the upstream space R1, an upstream space R1, and a downstream space R2. And the outlet 22 connected to the oil return path 7 is formed, so that the oil sent from the oil pan 9 flows into the upstream space R1 inside the housing 2 via the oil inflow path 5. The oil filtered by the filtering part 3 flows out to the lubrication target part of the engine via the downstream space R2 and the oil outflow path 6, while the oil flowing into the housing case 20 from the inlet 21 suppresses deterioration. Is returned to the oil pan 9 from degradation is suppressed by 17 through the outlet port 22 and the oil return path 7.
Furthermore, in the present embodiment, a cylindrical filtration part 3 and a deterioration suppressing part 4 are arranged along the axial direction inside the housing 2, and the housing case 20 includes a cylindrical inner wall 20a and an outer wall 20b, and these A plate-like bottom wall 20c that connects one end side of the inner wall 20a and the outer wall 20b. The inflow port 21 is opposed to the axial end surface of the tubular filter medium 10 on one axial end side of the housing case 20. The inflow port 22 is provided on the other end side in the axial direction of the housing case 20, and the deterioration inhibitor is in a space surrounded by the inner wall 20a, the outer wall 20b, and the bottom wall 20c of the housing case 20. 17 is accommodated, the oil that has flowed into the housing case 20 from the inlet 21 flows over the entire degradation inhibitor 17 and flows from the outlet 22 to the oil return path 7. Therefore, the oil deterioration suppressing effect by the deterioration suppressing unit 4 can be further enhanced. Furthermore, the filtration unit 3 and the deterioration suppressing unit 4 can be easily arranged and the apparatus can be downsized.
Next, the configuration of the oil deterioration suppressing device according to the second embodiment will be described. In addition, in the oil deterioration suppression device of the second embodiment, the same reference numerals are given to substantially the same components as those of the oil deterioration suppression device 1 according to the first embodiment, and detailed description thereof is omitted.
(1) Oil degradation suppression apparatus The oil degradation suppression apparatus 101 which concerns on a present Example is provided with the filtration part 103 and the degradation suppression part 104 which are accommodated in the housing 102, as shown in FIG. The housing 102 is formed in a bottomed cylindrical case 102a that is open at one end in the axial direction, a disc-shaped bottom plate 102b that closes one end open portion of the case 102a, and a central portion of the bottom plate 102b. And a shaft member 102c screwed into the hole. Around the hole of the bottom plate 102b, a plurality of oil inflow passages 105 are formed at predetermined intervals along the circumferential direction. Each of these oil inflow paths 105 is connected to an oil pan 9 (illustrated as an “oil storage section” according to the present invention, see FIG. 6) that stores oil via a pipe or the like. A rubber check valve 16 is provided in the housing 102 so as to cover the opening of the oil inflow passage 105.
An oil outflow passage 106 is formed in the central portion of the shaft member 102c for sending the oil filtered by the filtration portion 103 to the lubrication target portion (for example, crankshaft, cylinder wall, valve mechanism, etc.) of the engine. Yes. The oil outflow passage 106 is connected to a lubrication target portion of the engine through a passage formed in the engine. Further, a communication path 107 connected to the oil outflow path 106 is formed on the outer peripheral side of the shaft member 102c.
The filtration unit 103 includes a filter medium 10 that filters oil. A cylindrical protector 111 is attached to the inner peripheral side of the filter medium 10. The protector 111 has a large-diameter portion 111a that supports the filter medium 10, and a small-diameter portion 111b that protrudes in the axial direction from one end side of the large-diameter portion 111a. Many through holes 112 are formed on the outer peripheral side of the large diameter portion 111a. Further, one end side of the small diameter portion 111b is fixed to the outer periphery of the shaft member 102c. In addition, the filter medium 10 has an internal space of the housing 102 that is connected to the oil inflow passage 105 before the filtration upstream space R1 (that is, a space in which the oil before filtration exists) and the oil outflow passage 106 after the filtration. And a downstream space R2 (that is, a space in which oil after filtration exists). The protector 111 is urged toward the bottom plate 2b by a spring 14 provided between the protector 111 and the case 2a. A well-known relief valve 15 is provided on one end side of the protector 111 in the axial direction.
The deterioration suppressing unit 104 includes a powdery deterioration suppressing agent 17 made of hydrotalcite that suppresses deterioration of oil. The deterioration inhibitor 17 is held in a plurality of (three in FIG. 5) porous layers 118 made of a nonwoven fabric through which oil can pass. The plurality of porous layers 118 are arranged concentrically around the axis of the housing 102. In this embodiment, it is assumed that the powdery deterioration inhibitor 17 is dispersed and mixed in the process of forming the porous layer 118.
Each of the porous layers 118 includes a first porous layer 118a and a second porous layer 118b that are stacked in the oil passing direction. Here, the porosity of the first porous layer 118a on the upstream side is about 0.98, and the porosity of the second porous layer 118b on the downstream side is about 0.92. Therefore, the density of the first porous layer 118a is set to a value smaller than the density of the second porous layer 118b, and more deterioration inhibitor 17 is held in the second porous layer 118b than in the first porous layer 118a. Yes. Further, between the plurality of porous layers 118, a ring plate-shaped intermediate layer 119 made of a nonwoven fabric through which the deterioration inhibitor 17 cannot pass and oil can pass is disposed.
The porous layer 118 and the intermediate layer 119 are accommodated in the accommodating portion 120. The accommodating portion 120 includes a small diameter portion 111b of the protector 111 and upper and lower annular plates 120a disposed on the outer periphery of the small diameter portion 111b. In addition, an inflow port 121 that opens to the upstream space R1 is formed on the outer peripheral side of the accommodating portion 120. Moreover, the small diameter part 111b has the outflow port 122 opened to the downstream space R2.
(2) Operation of Oil Deterioration Suppression Device Next, the operation of the oil degradation suppression device 101 having the above configuration will be described. The oil stored in the oil pan 9 is sent to the oil deterioration suppressing device 101 by the operation of the pump 29 (see FIG. 6). Then, as shown in FIG. 5, the oil sent to the oil inflow path 105 elastically deforms the check valve 16 and flows into the upstream space R <b> 1 inside the housing 102 to reach the filtering unit 103 and the deterioration suppressing unit 104. .
In the oil reaching the filter 103, foreign matters (for example, dust, metal wear pieces, sludge, etc.) in the oil are captured by the filter medium 10, and the downstream space R <b> 2 and the oil outflow path 106 are passed through the through holes 112 of the protector 111. And sent to the lubrication target part of the engine. On the other hand, the oil that reaches the deterioration suppressing portion 104 flows into the accommodating portion 120 through the inlet 121, passes through the porous layer 118 and the intermediate layer 119, and foreign matter in the oil (for example, in the engine) by the deterioration suppressing agent 17. The generated acidic substance or the like is adsorbed and removed, and is sent to the lubrication target portion of the engine through the downstream space R2 and the oil outflow path 106 via the outlet 122.
(3) Effects of the Embodiment From the above, according to the oil deterioration suppressing device 101 of the present embodiment, in addition to the operations and effects similar to those of the oil deterioration suppressing device 1 of the first embodiment, The oil to be sent is divided into each of the filtering unit 103 and the deterioration suppressing unit 104, and the oil filtered by the filtering unit 103 is sent to the lubrication target portion of the engine without passing through the deterioration suppressing unit 104, and at the deterioration suppressing unit 104 The oil whose deterioration is suppressed is sent to the lubrication target portion of the engine without passing through the filtration portion 103. Thereby, a part of the oil sent from the oil pan 9 is bypass-flowed, and the oil passage resistance of the oil can be reduced to suppress an increase in pressure loss.
Further, in the present embodiment, a housing 102 that accommodates the filtering part 103 and the deterioration suppressing part 104 is provided, and an oil inflow path 105 and an oil outflow path 106 are formed in the housing 102. Oil is fed into the housing 102 through the oil inflow passage 105, and the oil filtered by the filtering portion 103 flows out to the lubrication target portion through the oil outflow passage 106 and deteriorates at the deterioration suppressing portion 104. The oil with suppressed is discharged to the lubrication target portion through the oil outflow passage 106.
Further, in this embodiment, the filtering unit 103 and the deterioration suppressing unit 104 divide the internal space of the housing 102 into an upstream space R1 that is continuous with the oil inflow passage 105 and a downstream space R2 that is continuous with the oil outflow passage 106. The deterioration suppressing unit 104 includes a storage unit 120 that stores the deterioration suppressing agent 17. The storage unit 120 includes an inlet 121 that opens to the upstream space R 1 and an outlet that opens to the downstream space R 2. 122, the oil sent from the oil pan 9 flows into the upstream space R1 inside the housing 102 via the oil inflow path 105, and the oil filtered by the filtration unit 103 flows into the downstream space R2. The oil flowing into the lubrication target portion via the oil outflow passage 106 and the oil flowing into the accommodating portion 120 from the inlet 121 is deteriorated by the deterioration inhibitor 17. Outlet 122 from being braking, and flows out to the lubrication target unit via a downstream space R2 and the oil outflow path 106.
In the present invention, the present invention is not limited to the first and second embodiments, and various modifications can be made within the scope of the present invention depending on the purpose and application. In other words, in the first and second embodiments, the deterioration suppressing units 4 and 104 are illustrated in which each of the plurality of porous layers 18 and 118 is a multilayer including the first and second porous layers 18a, 18b, 118a, and 118b. However, the present invention is not limited to this. For example, as shown in FIG. 7A, each of the plurality of porous layers 31 is a deterioration suppressing portion 32 that is a single layer, or as shown in FIG. Alternatively, the deterioration suppressing portion 34 may be formed by combining the porous layer 33a and the multilayer porous layer 33b.
Moreover, in the said Example 1 and 2, although the porous layer 18 and 118 illustrated the form provided with two 1st and 2nd porous layers 18a, 18b, 118a, 118b, it is not limited to this, For example, a porous layer May be composed of layers having different porosity of 3 or more. Moreover, in the said Example 1 and 2, although the deterioration suppression part 4 and 104 which arrange | positions the intermediate | middle layers 19 and 119 between the some porous layers 18 and 118 was illustrated, it is not limited to this, For example, intermediate | middle It is good also as a deterioration suppression part by which the adjacent porous layers 18 and 118 of the several porous layers 18 and 118 are laminated | stacked directly, without arrange | positioning the layer 19. FIG. Furthermore, in the said Example 1 and 2, although the deterioration suppression part 4 which accommodates the porous layers 18 and 118 in the storage case 20 or the storage part 120 was illustrated, it is not limited to this, For example, the storage case 20 or The porous layers 18 and 118 may be disposed in the housing 2 without providing the accommodating portion 120.
Moreover, in the said Example 1 and 2, although the deterioration suppression parts 4 and 104 provided with the several porous layers 18 and 118 were illustrated, it is not limited to this, For example, as shown to Fig.8 (a), it is single. It is good also as the deterioration suppression part 36 provided with the porous layer 35 of. Moreover, in the said Example 1 and 2, the deterioration suppression parts 4 and 104 provided with the porous layers 18 and 118 holding the powdery deterioration inhibitor 17 were illustrated . As a reference example , for example, as shown in FIG. 8B, a deterioration suppressing portion formed by sealing the deterioration suppressing agent 17 in the storage case 20 (or in the storage portion 120) without providing the porous layers 18 and 118. It may be 39.
Further, in the first and second embodiments, the form (so-called spin-on form) in which the entire apparatus including the housings 2 and 102 is replaced as the oil deterioration suppressing apparatuses 1 and 101 is illustrated, but the present invention is not limited to this. 2 and 102 may be disassembled, and the filtering units 3 and 103 and / or the deterioration suppressing units 4 and 104 may be replaced with an oil deterioration suppressing device.
Moreover, in the said Example 1 and 2, although the form which accommodates the filtration parts 3 and 103 and the deterioration suppression parts 4 and 104 in the single housings 2 and 102 was illustrated, it is not limited to this, For example, You may make it provide the filtration parts 3 and 103 accommodated in the 1st housing, and the deterioration suppression parts 4 and 104 accommodated in the 2nd housing different from a 1st housing.
Further, in the first and second embodiments, the oil deterioration suppressing devices 1 and 101 used in the wet sump engine are exemplified, but the present invention is not limited to this. For example, the oil deterioration suppressing device used in the dry sump engine may be used. It may be an oil deterioration suppressing device used in a machine.
The foregoing examples are for illustrative purposes only and are not to be construed as limiting the invention. Although the invention has been described with reference to exemplary embodiments, it is to be understood that the language used in the description and illustration of the invention is illustrative and exemplary rather than limiting. As detailed herein, changes may be made in its form within the scope of the appended claims without departing from the scope or spirit of the invention. Although specific structures, materials, and examples have been referred to in the detailed description of the invention herein, it is not intended to limit the invention to the disclosure herein, but rather, the invention is claimed. It covers all functionally equivalent structures, methods and uses within the scope of
DESCRIPTION OF SYMBOLS 1,101; Oil deterioration suppression apparatus, 2,102; Housing, 3,103; Filtration part, 4,104,32,34,36,39; Deterioration suppression part, 5,105; Oil inflow path, 6,106; Oil outlet path, 7; oil return path, 9; oil pan, 10; filter medium, 17; deterioration inhibitor, 18, 118, 31, 33a, 33b, 35; porous layer, 18a, 118a; first porous layer; 118b; second porous layer 19, 119; intermediate layer.
Of the oil sent from the oil reservoir, the oil filtered by the filtration unit is sent to the lubrication target unit, and the oil whose degradation is suppressed by the degradation suppression unit is returned to the oil storage unit or the lubrication target Send it to the department ,
The deterioration suppressing unit includes a porous layer that holds the deterioration suppressing agent and allows oil to pass through.
The porous layer has a first porous layer and a second porous layer that are stacked in the oil passage direction, and the porosity of the first porous layer on the upstream side is that of the second porous layer on the downstream side. An oil deterioration suppressing device characterized by being larger than the porosity .
The deterioration prevention unit includes a plurality of the arranged and the deterioration suppressing agent between the porous layer is not pass through and oil deterioration suppressing apparatus according to claim 1, wherein the oil comprises a middle layer can pass through.
Of the oil sent from the oil reservoir, the oil filtered by the filtration unit is sent to the lubrication target unit, and the oil whose degradation is suppressed by the degradation suppression unit is returned to the oil storage unit or the lubrication target Send it to the department,
The deterioration suppressing unit includes an intermediate layer that is disposed between the plurality of porous layers, the deterioration suppressing agent cannot pass through, and the oil can pass through.
A housing for housing the filtration part and the deterioration suppressing part;
In the housing, an oil inflow path for allowing oil sent from the oil storage part to flow into the housing, an oil outflow path for allowing oil filtered by the filtration part to flow out to the lubrication target part, The oil deterioration suppressing device according to any one of claims 1 to 3 , wherein an oil return path for returning the oil whose deterioration is suppressed by the deterioration suppressing unit to the oil storage unit is formed.
JP2012106263A 2011-11-07 2012-05-07 Oil deterioration control device Active JP5639615B2 (en)
JP2011243926 2011-11-07
JP2012106263A JP5639615B2 (en) 2011-11-07 2012-05-07 Oil deterioration control device
PCT/JP2012/077005 WO2013069428A1 (en) 2011-11-07 2012-10-18 Oil degradation suppression device
CN201280051993.4A CN103890331B (en) 2011-11-07 2012-10-18 Lubricating oil degradation inhibiting device
US14/350,409 US10145275B2 (en) 2011-11-07 2012-10-18 Oil deterioration prevention device
EP12847610.8A EP2778358A4 (en) 2011-11-07 2012-10-18 Oil degradation suppression device
JP2013121583A JP2013121583A (en) 2013-06-20
JP5639615B2 true JP5639615B2 (en) 2014-12-10
ID=48289811
JP2012106263A Active JP5639615B2 (en) 2011-11-07 2012-05-07 Oil deterioration control device
US (1) US10145275B2 (en)
EP (1) EP2778358A4 (en)
JP (1) JP5639615B2 (en)
CN (1) CN103890331B (en)
WO (1) WO2013069428A1 (en)
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2012-05-07 JP JP2012106263A patent/JP5639615B2/en active Active
2012-10-18 EP EP12847610.8A patent/EP2778358A4/en active Pending
2012-10-18 CN CN201280051993.4A patent/CN103890331B/en active IP Right Grant
2012-10-18 US US14/350,409 patent/US10145275B2/en active Active
2012-10-18 WO PCT/JP2012/077005 patent/WO2013069428A1/en active Application Filing
EP2778358A1 (en) 2014-09-17
CN103890331A (en) 2014-06-25
WO2013069428A1 (en) 2013-05-16
JP2013121583A (en) 2013-06-20
US10145275B2 (en) 2018-12-04
CN103890331B (en) 2016-05-25
EP2778358A4 (en) 2014-12-03
US20140251883A1 (en) 2014-09-11
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