Source: https://patents.google.com/patent/US20090218139A1/en
Timestamp: 2019-12-14 00:14:37
Document Index: 68437005

Matched Legal Cases: ['arts 12', 'arts 12', 'arts 12', 'arts 12', 'arts 12', 'arts 12']

US20090218139A1 - Drilling rigs and erection methods - Google Patents
Drilling rigs and erection methods Download PDF
US20090218139A1
US20090218139A1 US12/074,270 US7427008A US2009218139A1 US 20090218139 A1 US20090218139 A1 US 20090218139A1 US 7427008 A US7427008 A US 7427008A US 2009218139 A1 US2009218139 A1 US 2009218139A1
US12/074,270
US8468753B2 (en
2008-02-29 Priority to US12/074,270 priority Critical patent/US8468753B2/en
2008-05-22 Assigned to NATIONAL OILWELL VARCO L.P. reassignment NATIONAL OILWELL VARCO L.P. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: DONNALLY, ROBERT BENJAMIN, LIU, XI LIN, REN, CHUNQIAO, SHENG, HUI CHU, YU, YAN, MCCURDY, STUART ARTHUR LYALL
2009-09-03 Publication of US20090218139A1 publication Critical patent/US20090218139A1/en
2013-06-25 Publication of US8468753B2 publication Critical patent/US8468753B2/en
238000010010 raising Methods 0 claims description 36
Systems and methods for erecting a drilling rig. This abstract is provided to comply with the rules requiring an abstract which will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure and is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims, 37 C.F.R. 1.72(b).
This invention is directed to drilling rigs and to methods for erecting mobile drilling rigs.
The prior art discloses a variety of rigs used in drilling and various wellbore operations; for example, and not by way of limitation, U.S. Pat. Nos. 3,340,938; 3,807,109; 3,922,825; 3,942,593; 4,269,395; 4,290,495; 4,368,602; 4,489,526; 4,569,168; 4,837,992; 6,634,436; 6,523,319; and 7,306,055 and the references cited in these patents—all these patents incorporated fully herein for all purposes. The prior art discloses a variety of systems and methods for assembling and erecting a drilling rig; for example, and not by way of limitation nor-as an exhaustive listing, the disclosures in U.S. Pat. No. 2,993,570; 3,201,091; 3,262,237; 3,749,183; 4,221,088; 4,269,009; 4,292,772; 4,305,237; 4,478,015; 4,587,778; 4,630,425; and 4,932,175.
Often drilling rigs and related systems, structures, equipment, and apparatuses are delivered to a site, assembled, raised, disassembled, and transported to a new site. It is important that drilling rigs and their components be easily transported, assembled, and erected.
The present invention, in certain aspects, provides a drilling rig with structure manipulation and erection apparatus and methods for using such apparatus to erect a rig without using a crane, without winching up cables, and without lifting items and equipment with a drawworks.
The present invention discloses, in certain aspects, a method for assembling a drilling rig, the method including: assembling a substructure of a drilling rig, the assembly including connecting an upper box to a lower box, the upper box having an upper open space, the lower box having a lower open space, and the upper open space above the lower open space; moving with a vehicle on ground a floor section connected to and supported by the vehicle into open space including the upper open space and the lower open space; and securing the floor section to the substructure.
The present invention discloses, in certain aspects, a method for assembling a drilling rig, the method including: assembling a substructure of a drilling rig, the assembly including connecting an upper box to a lower box, the upper box having an upper open space, the lower box having a lower open space, and the upper open space above the lower open space; moving with a vehicle on ground a floor section connected to and supported by the vehicle into open space including the upper open space and the lower open space; and securing the floor section to the substructure; disconnecting the floor section from the vehicle; moving the vehicle away from the drilling rig; installing a drawworks (or other rig apparatus) on the substructure; assembling a mast connected to the substructure; erecting the mast on the substructure; installing a rig structure on the substructure; and raising with raising apparatus the substructure to an operational height.
The present invention discloses, in certain aspects, a system for drilling including: a substructure, the substructure locatable on ground and having an open space; a floor section, the floor section movable with a vehicle on ground adjacent the substructure, the floor section connected to and supported by the vehicle and movable on the vehicle into the open space; and the floor section releasably connected to the substructure.
The present invention discloses, in certain aspects, a substructure for a drilling rig, the substructure including: an upper box with an upper open space; a lower box with a lower open space; the upper open space above the lower open space and comprising a substructure space; the substructure space sized for selective receipt therein of a vehicle; and a floor section connectable to and supportable by the vehicle for movement into the substructure space, the floor section connected to the substructure.
Accordingly, the present invention includes features and advantages which are believed to enable it to advance drilling rig technology and rig erection technology. Characteristics and advantages of the present invention described above and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following detailed description of preferred embodiments and referring to the accompanying drawings.
New, useful, unique, efficient, non-obvious drilling rigs; rig erection methods; and new, useful, unique, efficient, nonobvious rig structure for rig erection; and
Such systems and methods in which a central drill floor portion is connected to a drill floor without a crane.
FIG. 1A is a top view of part of an upper box of a drilling rig according to the present invention.
FIG. 1B is a top view of the upper box of FIG. 1A above a base box of the rig according to the present invention.
FIG. 1C is a top view of base box of FIG. 1B.
FIG. 1D is an top view of the upper box and of the base box of FIG. 1B.
FIG. 2A is a top view of a step in a method for the assembly of rig according to the present invention for installing a drawworks.
FIG. 2B is a top view of a further step in the assembly method for the assembly of rig according to the present invention.
FIG. 2C is a side view of the step of FIG. 2B.
FIG. 2D is a top view showing the drawworks installed on the rig.
FIG. 3A is a top view of a step in a method for the assembly of rig according to the present invention for installing a mast.
FIG. 3B is a side view of a further step in the assembly method for installing the mast.
FIG. 3C is a side view of a further step in installing the mast.
FIG. 3D shows the mast erected.
FIG. 4A is a top view of a step in a method for the assembly of rig according to the present invention for installing a center floor on the rig.
FIG. 4B is a top view of a further step in the assembly method for installing the center floor.
FIG. 4C is a side view of a further step in installing the center floor.
FIG. 4D is a side view of a further step in installing the center floor.
FIG. 4E is a top view of a further step in the assembly method for installing the center floor.
FIG. 5A is a side view of a step in a method for the assembly of rig according to the present invention for installing a rig structure, e.g., a doghouse, on the rig.
FIG. 5B is a top view of a further step in the assembly method for installing the doghouse.
FIG. 5C is an end view of the step of FIG. 5B.
FIG. 5D is a side view of a further step in installing doghouse.
FIG. 6A is a side view of a step in a method for the assembly of rig according to the present invention for raising the rig.
FIG. 6B is a side view of a further step in the assembly method for raising the rig.
FIG. 6C is a side view of a further step in raising the rig.
FIG. 6D is a side view of a further step in raising the rig.
FIG. 6E is a top view of a further step in raising the rig.
FIG. 6F is a top view of the rig floor of the rig of FIG. 6D.
FIG. 7A is a top view of part of a rig as in FIG. 6F.
FIG. 7B is a side view showing a connection of parts of the rig of FIG. 7A after installation and FIG. 7B is a view along-line-A-A of FIG. 7A.
FIG. 7C is a side view showing a connection of parts of the rig of FIG. 7A before installation.
FIG. 7D is a side view showing a connection of parts of the rig of FIG. 7A after installation and FIG. 7D is a view along line B-B of FIG. 7A.
FIG. 7E is a side view showing a connection of parts of the rig of FIG. 7A before installation.
FIG. 7F is a side view showing a connection of parts of the rig of FIG. 7A after installation and FIG. 7F is a view along line C-C of FIG. 7A.
FIG. 7G is a side view showing a connection of parts of the rig of FIG. 7A before installation.
FIG. 7H is a side view showing a connection of parts of the rig of FIG. 7A after installation and FIG. 7H is a view along line D-D of FIG. 7A.
FIG. 7I is a side view showing a connection of parts of the rig of FIG. 7A before installation.
FIGS. 6A-6D show a rig 10 according to the present invention erected by a method according to the present invention.
FIG. 1A shows an upper box 12 of a substructure 20 or the rig 10 according to the present invention. FIG. 1B shows the upper box 12 above a base box 14 of the rig substructure 20. The upper box 12 includes side floor section 12 a, side floor section 12 b, upper box beam 12 c which includes parts 12 d and 12 e. The parts 12 d and 12 e pivot, respectively, about pivot connections 12 f, 12 g and these have ends which are releasably connectable to each other with a pin 12 h as shown in FIG. 1D. Braces 12 i, 12 j are pivotably connected to pivot connections 12 k, 12 m, respectively and are pivotable to releasably connect to the parts 12 d, 12 e at points 12 n, 12 p, respectively, as shown in FIG. 1D. Optionally, the rig 10 has pivotable suspension arms 121, 122 which are useful in securing an item, e.g. a rig structure such as a doghouse DH (see FIG. 6F) to the rig.
The base box 14 includes a side structure 14 a and a side structure 14 b; a base box beam 14 c; a base box beam 14 d; a base box beam 14 e; a substructure raising cylinder 14 f; and a substructure raising cylinder 14 g.
As shown in FIG. 1C, the base box beam 14 c has been pivoted about a pivotal connection 14 h and releasably connected to a connection 14 i on the side structure 14 a. The base box beam 14 d has been pivoted about a pivotal connection 14 i and releasably connected to a connection 14 k on the side structure 14 a. The base box beam 14 e has been pivoted about a pivotal connection 14 m and releasably connected to a connection 14 n on the side structure 14 a. This releasably connects the base side structure 14 a to the base side structure 14 b with respect to a well center WC.
As shown in FIG. 1D, the parts 12 d, 12 e of the upper box beam 12 c have been pivoted and their ends have been releasably connected with the pin 12 h. The braces 12 i, 12 j have been pivoted and connected to the parts 12 d, 12 e, respectively.
The combination of the upper box 12 and the base box 14 form the basic structure of the rig substructure 20.
FIGS. 2A-2D illustrate the installation of a drawworks 16 on the substructure 20. It is within the scope of the present invention for the drawworks 16 to be installed on the substructure 20 in any known way using any known structure, apparatus, machines and devices; and using any known drill floor and/or upper box, including, but not limited to, an upper box with a floor portion for supporting the drawworks. Alternatively, the drawworks 16 is installed as described in the U.S. Patent Application filed on even date herewith, naming Donnally et al as inventors, and entitled “Drilling Rig Drawworks Installation”; co-owned with the present invention and incorporated fully herein for all purposes. FIGS. 2A-2D illustrate one drawworks installation method.
As shown in FIG. 2A a truck Ta with a trailer Tb pulls alongside the substructure 20. The trailer Tb supports the drawworks 16 which is on a skid 16 s. As shown in FIGS. 2B and 2C the truck Ta positions the trailer Tb in a desired position with respect to the substructure 20 and the skid 16 s of the drawworks 16 is connected to the substructure 20. Alternatively the upper box 12 includes a support floor for the drawworks 16. The substructure 20 includes pivotable supports 20 s, substructure raising cylinder apparatuses 20 a, and mast raising cylinder apparatuses 20 b.
FIGS. 3A-3D illustrate the installation of a mast 18 on the substructure 20 and the raising of the mast 18. It is within the scope of the present invention to install any suitable known mast on the substructure 20 and to install the mast using any DQ 210 known method and apparatus. Alternatively, the mast 18 is installed as described in the U.S. Patent Application co-owned with the present invention, naming Donnally et al as inventors, filed on even date herewith, and entitled “Drilling Rig Masts And Methods For Erecting Masts”; and incorporated fully herein for all purposes. FIGS. 3A-3D illustrate one mast installation method. The rig shown includes a doghouse support arm 18 t.
As shown in FIG. 3A, the substructure 20 has been lowered using the substructure cylinder apparatuses 14 f, 14 g and the base box beam 14 e has been disconnected from the connection 14 n and pivoted out of the way making room for part of the mast to be moved into place between the side structures 14 a, 14 b. Legs 20 a are pivotably connected to the substructure. As shown in FIG. 3B a truck Tc with a trailer Td supporting a bottom mast section 18 a has moved the bottom mast section 18 a between the side structures 14 a, 14 b. The mast raising cylinder apparatuses 20 b are connected to the mast bottom section 18 a and both the substructure raising cylinder apparatuses 14 f, 14 g and the mast raising cylinder apparatuses 20 b are then extended to raise the mast bottom section 18 a above the trailer Td. The truck Tc is then moved away.
As shown in FIG. 3C, with the bottom mast section 18 a connected to the upper box 12 a truck Te with a trailer Tf supporting a mid mast section 18 b has moved the mid mast section 18 b adjacent the bottom mast section 18 a.
The bottom mast section 18 a is connected to the mid mast section 18 b; in one aspect, employing the substructure raising cylinder apparatuses 14 f, 14 g and the mast raising cylinder apparatuses 20 b to position the mast sections and facilitate their interengagement. The truck Te is then moved away; in one aspect, the truck Te is moved away following retraction of the substructure raising cylinder apparatuses 14 f, 14 g, and extension of the mast raising cylinder apparatuses 20 b. As shown in FIG. 3D, but prior to erecting the mast 18, a racking board 18 r may be opened on the mast 18.
As shown in FIG. 3D, the mast 18 is erected, e.g., by extending the mast raising cylinder apparatuses. The mast bottom section 18 a is secured to the mast mid section 18 b and, if used, the mast raising cylinder apparatuses are then retracted.
FIGS. 4A-4E illustrate a method according to the present invention for the installation of a center floor section 19.
As shown in FIG. 4A, the braces 12 i, 12 j have been released from the parts 12 d, 12 e, respectively, pivoted on their respective connections 12 k, 12 m; and moved out of the way. As shown in FIG. 4B, the base box beam 14 d has been released from its connection 14 k; pivoted on its connection 14 i; and moved out of the way.
As shown in FIG. 4C, a truck Tg with a trailer Th supporting a center floor section 19 has moved the center floor section 19 adjacent the substructure 20. The center floor section 19, optionally, includes a rotary table 19 a. As shown in FIG. 4D, the truck Tg moves the center floor section 19 between the parts of the upper box 14 and base box 12 and the center floor section 19 is connected to the upper box 14. The truck Tg and trailer Th are moved away. The braces 12 i, 12 j are then reconnected (see FIG. 4E).
FIGS. 5A-5D illustrate the installation of a rig structure (e.g. house, cabin, control room, doghouse, driller cabin) on the substructure 20. It is within the scope of the present invention to use any known apparatus and method for installing a rig structure on the substructure. Alternatively, the rig structure (e.g. a doghouse 17) is installed on the substructure 20 as described in the U.S. Application filed on even date herewith entitled “Drilling Rig Structure Installation And Methods”; co-owned with the present invention; and incorporated fully herein for all purposes.
As shown in FIGS. 5A-5C, the doghouse 17 supported on a trailer Tj of a truck Ti is moved into position adjacent the substructure 20 and the substructure 20 has been lowered. The doghouse 17 is connected to the substructure 20 and the truck Ti and trailer Tj are then moved away (FIG. 5D).
FIGS. 6A-6D illustrate the raising of the substructure 20 to move the rig 10 into a working position.
As shown in FIG. 6A, the substructure 20 is lowered to install drawworks skid support legs 16 a; various equipment and apparatuses; e.g., (see FIG. 6F) an iron roughneck 24; air tugger winches 25 a; an independent rotary drive 25 b; and a rotary table 25 c (if not already installed) over a well center WC and near a mousehole MH (any of which optionally may be installed on the center section before installation on the substructure); and other equipment and hand rails.
As shown in FIG. 6B, the substructure 20 is raised using the substructure raising cylinder apparatuses, raising the upper box 12, the mast 18, and the other equipment. A bottom end of each of the legs 16 a is pinned to the base box 14. The base box beams 14 d and 14 e are pivoted and reconnected to the connections 14 k, 14 m, respectively. A BOP support beam structure 14 s is connected to the base box 14. Support legs 14 t are connected between the upper box 12 and the base box 4. If the mast 18 is a telescoping mast, the mid mast section 18 b is telescoped up from the bottom mast section 18 a (FIG. 6C). As shown in FIG. 6D the rig 10 is erected and, optionally, a rig walker 28 (for rig movement) is installed on the base box 14.
FIG. 6F is a top view of the upper box 12 with the drawworks 16, doghouse 17, and center floor 19 installed.
FIGS. 7A-7F illustrate structure for connection of various parts of the rig as in FIG. 6F; shown with a drawworks deleted.
FIGS. 7A-7F illustrate various connection structures both before the center floor 19 is installed and after the center floor 19 is installed.
FIGS. 7B-7C illustrate the connection of beams B1 and B2 with pins Pa.
FIGS. 7D-7E illustrate the connection of parts P1 and P2.
FIGS. 7G-7F illustrate the connection of parts P3 and P4.
FIGS. 7H-7I illustrate the connection of parts P5 and P6.
The present invention, therefore, provides in some, but not in necessarily all, embodiments a method for assembling a drilling rig, the method including: assembling a substructure of a drilling rig, the assembly including connecting an upper box to a lower box, the upper box having an upper open space, the lower box having a lower open space, and the upper open space above the lower open space; moving with a vehicle on ground a floor section connected to and supported by the vehicle into open space including the upper open space and the lower open space; and securing the floor section to the substructure. Such a method may one or some, in any possible combination, of the following: disconnecting the floor section from the vehicle, and moving the vehicle away from the drilling rig; installing a drawworks (or rig apparatus) on the substructure; assembling a mast connected to the substructure; erecting the mast on the substructure; installing a rig structure on the substructure; wherein the rig structure is one of doghouse, cabin, and control room; installing rig equipment on the substructure; wherein the rig equipment is one of winch, iron roughneck, independent rotary table drive, and rotary table; and/or raising with raising apparatus the substructure to an operational height.
The present invention, therefore, provides in some, but not in necessarily all, embodiments a method for assembling a drilling rig, the method including: assembling a substructure of a drilling rig, the assembly including connecting an upper box to a lower box, the upper box having an upper open space, the lower box having a lower open space, and the upper open space above the lower open space; moving with a vehicle on ground a floor section connected to and supported by the vehicle into open space including the upper open space and the lower open space; and securing the floor section to the substructure; disconnecting the floor section from the vehicle; moving the vehicle away from the drilling rig; installing a drawworks (or rig apparatus) on the substructure; assembling a mast connected to the substructure; erecting the mast on the substructure; installing a rig structure on the substructure; and raising with raising apparatus the substructure to an operational height.
The present invention, therefore, provides in some, but not in necessarily all, embodiments a system for drilling including: a substructure, the substructure locatable on ground and including an upper box to a lower box, the upper box having an upper open space, the lower box having a lower open space, and the upper open space above the lower open space; a floor section, the floor section movable with a vehicle on ground adjacent the substructure, the floor section connected to and supported by the vehicle and movable on the vehicle into an open space including the upper open space and the lower open space; and the floor section releasably connected to the substructure. Such a system may one or some, in any possible combination, of the following: a drawworks (or rig apparatus) on the substructure; a mast connected to the substructure; a rig structure on the substructure; wherein the rig structure is one of doghouse, cabin, and control room; rig equipment on the substructure; wherein the rig equipment is one of winch, iron roughneck, independent rotary table drive, and rotary table; and/or raising apparatus connected to the substructure for raising the substructure to an operational height.
The present invention, therefore, provides in some, but not in necessarily all, embodiments a substructure for a drilling rig, the substructure including: an upper box with an upper open space; a lower box with a lower open space; the upper open space above the lower open space and comprising a substructure space; the substructure space sized for selective receipt therein of a vehicle; and a floor section connectable to and supportable by the vehicle for movement into the substructure space, the floor section connected to the substructure.
The systems and methods of the inventions described in the following pending U.S. Patent Applications, co-owned with the present invention, filed on even date herewith, naming Donnally et al as inventors, and fully incorporated herein for all purposes, may be used with certain embodiments of the present invention, the applications entitled: “Drilling Rig Masts And Methods Of Assembly and Erection”; “Drilling Rig Structure Installation And Methods”; and “Drilling Rig Drawworks Installation”.
1. A method for assembling a drilling rig, the method comprising
assembling a substructure of a drilling rig, the assembly comprising connecting an upper box to a lower box, the upper box having an upper open space, the lower box having a lower open space, and the upper open space above the lower open space,
moving with a vehicle on ground a floor section connected to and supported by the vehicle into open space including the upper open space and the lower open space, and
securing the floor section to the substructure.
disconnecting the floor section from the vehicle, and
moving the vehicle away from the drilling rig.
installing a drawworks on the substructure.
assembling a mast connected to the substructure.
erecting the mast on the substructure.
installing a rig structure on the substructure.
7. The method of claim 6 wherein the rig structure is one of doghouse, cabin, and control room.
installing rig equipment on the substructure.
9. The method of claim 8 wherein the rig equipment is one of winch, iron roughneck, independent rotary table drive, and rotary table.
raising with raising apparatus the substructure to an operational height.
11. A method for assembling a drilling rig, the method comprising
securing the floor section to the substructure,
disconnecting the floor section from the vehicle,
moving the vehicle away from the drilling rig,
installing a drawworks on the substructure,
assembling a mast connected to the substructure,
erecting the mast on the substructure,
installing a rig structure on the substructure, and
12. A system for drilling comprising
a substructure, the substructure locatable on ground and comprising an upper box to a lower box, the upper box having an upper open space, the lower box having a lower open space, and the upper open space above the lower open space,
a floor section, the floor section movable with a vehicle on ground adjacent the substructure, the floor section connected to and supported by the vehicle and movable on the vehicle into an open space including the upper open space and the lower open space, and
the floor section releasably connected to the substructure.
a drawworks on the substructure.
a mast connected to the substructure.
a rig structure on the substructure.
16. The system of claim 15 wherein the rig structure is one of doghouse, cabin, and control room.
17. The system of claim 12 further comprising
rig equipment on the substructure.
18. The system of claim 17 wherein the rig equipment is one of winch, iron roughneck, independent rotary table drive, and rotary table.
19. The system of claim 12 further comprising
raising apparatus connected to the substructure for raising the substructure to an operational height.
20. A substructure for a drilling rig, the substructure comprising
an upper box with an upper open space,
a lower box with a lower open space,
the upper open space above the lower open space and comprising a substructure space,
the substructure space sized for selective receipt therein of a vehicle, and
a floor section connectable to and supportable by the vehicle for movement into the substructure space, the floor section connected to the substructure.
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Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:DONNALLY, ROBERT BENJAMIN;REN, CHUNQIAO;MCCURDY, STUART ARTHUR LYALL;AND OTHERS;REEL/FRAME:021026/0015;SIGNING DATES FROM 20080517 TO 20080520
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:DONNALLY, ROBERT BENJAMIN;REN, CHUNQIAO;MCCURDY, STUART ARTHUR LYALL;AND OTHERS;SIGNING DATES FROM 20080517 TO 20080520;REEL/FRAME:021026/0015