Source: https://patents.google.com/patent/JP4837000B2/en
Timestamp: 2020-04-08 05:34:57
Document Index: 594483358

Matched Legal Cases: ['art 3', 'art 3', 'art 5', 'art 33', 'art 61', 'art\n3', 'art)\n5', 'art)\n5', 'art\n5', 'art)\n16', 'art\n20', 'art)\n20', 'art)\n23', 'art\n30', 'art)\n34', 'art\n37', 'art)\n63']

JP4837000B2 - Starting clutch device - Google Patents
Starting clutch device Download PDF
JP4837000B2
JP4837000B2 JP2008210200A JP2008210200A JP4837000B2 JP 4837000 B2 JP4837000 B2 JP 4837000B2 JP 2008210200 A JP2008210200 A JP 2008210200A JP 2008210200 A JP2008210200 A JP 2008210200A JP 4837000 B2 JP4837000 B2 JP 4837000B2
JP2008210200A
JP2009008267A (en
浩司 前田
智弘 山下
行宏 福田
2001-08-14 Priority to JP2001246276 priority Critical
2008-08-18 Application filed by アイシン・エィ・ダブリュ工業株式会社, アイシン・エィ・ダブリュ株式会社 filed Critical アイシン・エィ・ダブリュ工業株式会社
2008-08-18 Priority to JP2008210200A priority patent/JP4837000B2/en
2009-01-15 Publication of JP2009008267A publication Critical patent/JP2009008267A/en
2011-12-14 Publication of JP4837000B2 publication Critical patent/JP4837000B2/en
A clutch assembly for starting a vehicle without using a torque converter has a simple structure yet providing high reliability. In the clutch assembly (11, 12, 13), a clutch (10) and a damper device (121, 122) are housed in a housing (2) connected to a crank shaft of an engine. A boss (30) serving as an output member is connected to an input shaft (28) of an automatic transmission. An output of the engine is connected/disconnected to/from the input shaft (28) upon engagement/disengagement of the clutch (10). The clutch (10) includes a friction member (14) and a piston (20) fit oil tightly with the housing (2) so as to apply pressure to the friction member (14). One end of the damper device (121, 122) is connected to a clutch hub (16), and the other end is connected to the output member (30). The clutch (10) and the damper device (121, 122) are aligned on the axis of the housing (2). <IMAGE>
The present invention relates to a starting clutch device interposed between the vehicle engine and an automatic transmission, and particularly relates to a starting clutch device consisting of clutches and a damper device.
Generally, a fluid transmission device such as a torque converter and a fluid coupling is used as a vehicle start clutch device. In an internal combustion engine or the like in which the drive source continues to rotate even when the vehicle is in a stopped state, the fluid transmission device has an automatic transmission input shaft and an engine output shaft due to fluid slippage of the fluid transmission device. The rotation of the drive source is maintained while allowing relative rotation between the two. When the vehicle is started, the vehicle starts smoothly by the fluid sliding of the fluid transmission device, and the engine power is transmitted to the automatic transmission input shaft.
The fluid power transmission device such as the torque converter can automatically start by the relative rotation and sliding, and has a good start function, but it becomes a large-scale device, and hinders compactness and weight reduction of the vehicle. It has become. In addition, since power is transmitted through the fluid, power loss occurs, and a lock-up clutch is provided to prevent it. However, the structure is further complicated and the power loss due to the fluid is not eliminated.
Recently, with the increase in the number of automatic transmissions and the appearance of a continuously variable transmission (CVT), the demand for an increase in the torque ratio by a torque converter and the like and the impact mitigation action by the fluid at the time of a shift are reduced. In response to the demand for a compact automatic transmission, a starting clutch device that does not use a fluid has been proposed.
Examples of such a starting clutch device include the following. In this housing, a multi-plate clutch, a damper device and a one-way clutch are housed in a housing connected to an internal combustion engine. When the vehicle is stopped, the multi-plate clutch is connected by a pressing spring to generate a predetermined creep force. When the vehicle starts, the multi-plate clutch is engaged by pressing the piston based on the hydraulic pressure supply to the hydraulic chamber, the impact is absorbed via the damper device, and the driving force of the engine is transmitted to the input shaft. The one-way clutch prevents the vehicle from moving backward when starting on a slope.
JP 2001-3955 A
The starting clutch device includes a clutch case on the output side and a hub on the input side in the housing, and a wet multi-plate clutch with a number of friction plates interposed between the case and the hub. And the piston that presses the clutch is oil-tightly fitted between the clutch case and the outer ring member of the one-way clutch with an O-ring interposed between the piston and the clutch case. Hydraulic pressure is supplied to the hydraulic chamber between the outer ring member and the clutch case from an oil hole formed in the input shaft.
Therefore, the starting clutch device is provided with a clutch case for the starting clutch in the housing constituting the outer shell of the starting clutch device, and therefore the hydraulic chamber is also formed between the clutch case and the clutch case. Thus, the pressing reaction force of the starting clutch acts on the clutch case, and an axial force is generated between the housing and a storage part such as a clutch case inside the housing, and the axial force ( (Thrust force) is required. Further, since the hydraulic chamber is formed in the clutch case and the outer ring member housed in the housing, the oil passage for supplying and discharging the hydraulic pressure from the input shaft to the hydraulic chamber sandwiches the oil hole of the input shaft. At least two oil seals are required.
That is, in the conventional starting clutch device, since the hydraulic chamber and the starting clutch are arranged in the clutch case housed in the housing, the existence of the clutch case itself, the processing of the thrust force, and the oil passage structure are combined. As a result, the structure is complicated and the reliability is reduced accordingly.
Furthermore, since the damper device is provided on the radially outer peripheral side of the multi-plate clutch, the radial dimension of the starting clutch device is increased. In particular, if the springs of the damper device for improving the performance of the damper device are provided twice in the radial direction, the radial dimension of the starting clutch further increases, and the mountability of the vehicle deteriorates.
Therefore, the present invention enables the vehicle to start without using a fluid transmission device such as a torque converter, but does not have a structure in which a hydraulic chamber or a starting clutch is arranged in a clutch case in the housing. A first object of the present invention is to provide a starting clutch device that has a simple structure and is configured to improve reliability and thus solves the above-described problems. Furthermore, a second object of the present invention is to provide a starting clutch device that is configured such that the radial dimension of the starting clutch can be made compact, thereby improving the vehicle mountability.
The present invention according to claim 1 includes a clutch (10) and a damper device (12 1 , 12 2 ) included in a housing (2) connected to an engine output member, and an input shaft (28) of an automatic transmission. A starting clutch device (1 1 , 1) which has an output member (30) connected thereto and connects or disconnects the engine output to or from the input shaft (28) of the automatic transmission by disengaging the clutch (10). 2 , 1 3 )
The clutch (10) includes a first and second friction material (14, 13) and a piston (fitting oil tightly to the housing (2) to press the first and second friction materials ( 20)
The damper device (12 1 , 12 2 ) has one end connected to a clutch hub (16) supporting the second friction material (13) via an input member (36 or 16b) and the other end. There is connected to the output member (30), and it is arranged with the axial direction the clutch (10),
The input member (36 or 16b) is configured integrally with the clutch hub (16) and has a cylindrical hub portion (36b, 16c) on its inner peripheral surface, and the output member (30) A cylindrical support portion (30a) that supports the hub portion (36b, 16c), and a protruding portion (30b or 30k) that protrudes in the outer diameter direction at one axial end portion of the support portion (30a). And
The input member (36 or 16b) is slidably supported by the support portion (30a) and is moved in the axial direction by being sandwiched between the protrusion (30b or 30k) and the damper device (12 1 , 12 2 ). Become regulated,
The starting clutch device is characterized in that.
As a result, the vehicle output can be started by connecting the engine output to the input shaft of the automatic transmission by engaging / disengaging the clutch without using the torque converter (T / C). The transmission efficiency can be improved without slipping between the outputs. Further, by providing an independent hydraulic chamber by oil-tightly fitting the clutch piston to the housing, oil leakage from the hydraulic chamber into the housing can be eliminated and the controllability of the clutch can be improved. In addition, a simple structure that does not require a clutch case for the starting clutch and its hydraulic actuator, which are separate members from the housing, can be obtained, and therefore high reliability can be obtained. In addition, since the damper device is arranged side by side with the clutch in the axial direction, the position of the damper spring can be freely set in the radial direction of the damper device, thereby increasing the degree of freedom in design of the damper device. It will be. Further, the input member is supported by the support portion by the cylindrical hub portion, is supported by a relatively large area, and both ends thereof are restricted by the protruding portion and the damper device, so that the axial movement is prevented. The input member is supported stably with the inclination and the like prevented.
According to a second aspect of the present invention, the hydraulic chamber (23) formed between the piston (20) and the housing (2) is provided in the first and second friction materials (14, 13). It is arranged so as to overlap the friction material (14, 13) in the axial direction on the circumferential side,
The starting clutch device according to claim 1.
As a result, the axial length of the housing extends by arranging the clutch and the damper device side by side in the axial direction, but by providing the hydraulic chamber and the friction material so as to overlap in the axial direction, The extension of the axial length can be minimized.
According to a third aspect of the present invention, the housing (2) includes a connecting portion (55) connected to the engine output member, a first housing member (5) to which the connecting portion (55) is fixed, A second housing member (3, 6, 7) coupled to the first housing member (5),
The first friction material (14) is fitted to a spline (15) formed in the first housing member (5).
Thereby, since the friction material is provided in the first housing member, the engine output torque is not transmitted at the joint portion such as welding between the first housing and the second housing member. The strength of the housing composed of a plurality of members can be easily ensured.
According to a fourth aspect of the present invention, the piston (20) is oil-tightly fitted to the second housing member (3, 6, 7), and the piston (20) and the second housing member (3) are fitted. , 6, 7) and presses the first and second friction materials (14, 13) when supplying hydraulic pressure to the hydraulic chamber (23) formed between them.
The starting clutch device according to claim 3.
As a result, since the joint between the first housing member and the second housing member is not formed in the hydraulic chamber, even if a high hydraulic pressure acts on the hydraulic chamber, oil leakage at that time is reliably prevented. be able to.
According to the fifth aspect of the present invention, the damper device (12 1 , 12 2 ) includes a drive plate (31), a driven plate (33), and the drive plate (31) to the driven plate (33). A first spring (35) acting between them, and a second spring (34) acting with a certain play between the drive plate (31) and the driven plate (33) ,
The drive plate (31) is connected to the clutch hub (16), and the driven plate (33) is connected to the output member (30).
As a result, even if the first and second springs are provided for setting the damper characteristics, the clutch and the damper device are arranged side by side in the axial direction, thereby preventing an increase in the diameter of the starting clutch device. be able to.
In the present invention according to claim 6, the damper device (12 1 , 12 2 ) further includes an intermediate plate (32),
The first spring (35) acts in series between the drive plate (31) and the intermediate plate (32) and between the intermediate plate (32) and the driven plate (33). Become,
The starting clutch device according to claim 5.
As a result, the damper stroke can be set longer by the first spring and the second spring, and the impact force acting on the drive plate can be absorbed by the long stroke and transmitted to the driven plate. Torque fluctuation due to the engine can be absorbed well.
The present invention according to claim 7 is configured such that the first spring (35) is arranged closer to the inner diameter side than the second spring (34).
The starting clutch device according to claim 6.
Accordingly, even if the spring is contracted by the same length, the first spring which needs to set a longer stroke is provided on the inner diameter side using the principle that the inner diameter side can obtain a larger rotation angle. The stroke can be set longer than when the first spring is provided on the outer diameter side.
In the present invention according to claim 8, the input shaft (28) of the automatic transmission is splined to the inner peripheral surface of the output member (30),
The sleeve shaft (41) is fitted to the input shaft (28) with the first gap (a), and the sleeve shaft (41) is oil-tightly fitted to the output member (30). ,
A hub portion (7) constituting the housing (2) is provided with a second gap (b) on the outer diameter side of the sleeve shaft (41), and the transmission case (45) of the transmission is oil-tight. And is supported rotatably,
The first and second gaps (a, b) form a lubricating oil circulation passage in the housing (2).
Thus, the starting clutch apparatus having no one-way clutch at the air gap on the inner diameter side and outer diameter side of the sleeve shaft, so to form a circulation oil path of lubricating oil for lubricating the inside of the housing, clutches within the housing In addition, the lubricating oil can be supplied to the components of the damper device, and the lubricating oil can be reliably supplied between the members that are relatively slid and rotated especially during the stroke of the damper device, so that high support accuracy and durability can be improved.
According to a ninth aspect of the present invention, a recess (30g) is formed on one side of the output member (30), and an outer race (61) is fixed to the output member in the recess to provide a one-way clutch (60). Wearing,
A sleeve portion (63a) is formed on the inner race (63) of the one-way clutch,
Spline coupling (30e, 28b) the input shaft (28) of the automatic transmission to the inner peripheral surface of the output member (30);
The sleeve shaft (41) is fitted to the input shaft with the first gap (a), and the sleeve portion (63a) of the inner race is fitted to the sleeve shaft and the spline coupling (63b, 41b)
By presence of the second gap (b) the outer diameter side of the sleeve shaft (41) and said sleeve portion (63 a), a hub constituting the housing (2) (7), said automatic transmission It is oil-tight and rotatably supported on the mission case (45),
A communication hole (41c) is formed at the tip of the sleeve shaft (41), and the first and second gaps (a, b) form a circulating oil passage for lubricating oil in the housing (2). Become
As a result, also in the starting clutch device provided with the one-way clutch, the lubricating oil is reliably supplied to the storage parts in the housing, particularly the connecting plate or the support surface of the drive member, thereby improving the high support accuracy and durability. You can plan.
According to a tenth aspect of the present invention, the housing (2) includes a side surface portion (3c), a cylindrical portion (5b) integrated with the side surface portion, and a hub portion (3b).
The spline (15) provided in the cylindrical inner peripheral side, the splines (16a) formed on the outer peripheral surface of the clutch hub (16), respectively, the outer friction plate of said first friction member (14) And engaging the inner friction plate (13) serving as the second friction material to constitute the clutch (10) comprising a wet multi-plate clutch,
Oil passages (29a, 29b) formed in the hub portion (3b) communicate with the hydraulic chamber (23) between the side surface portion (3c) of the housing and the piston (20),
While pressing the clutch (10) with the piston (20), the clutch reaction force due to the pressing is directly supported by the housing (2).
The tubular portion and the hub portion are not limited to those formed integrally with the housing, and the tubular portion (clutch drum) and / or hub portion are integrally provided on the housing by welding or the like. It is a concept that includes the spline provided on the inner peripheral surface of the clutch drum.
This eliminates the need for a clutch case made of a member separate from the housing and a clutch case for the hydraulic actuator, and the structure is simplified. Further, the reaction force caused by the pressing of the start clutch is applied to the side surface portion constituting the hydraulic chamber and the external portion. Since it acts in the opposite direction to the cylindrical portion with which the friction plate is engaged and is absorbed by the housing itself, a thrust bearing or the like for carrying the clutch reaction force is not required, and the structure becomes simpler. . In addition, since the hydraulic pressure is supplied to or discharged from the hydraulic chamber by the oil passage formed in the hub portion of the housing, the oil passage structure is simplified, and these combine to simplify the structure and reduce the size and weight. And reliability can be improved.
In the present invention according to claim 11, the cylindrical portion is an intermediate cylindrical portion (5b) formed at a radial intermediate portion on the engine side of the housing (2),
The side surface portion (3c) is composed of a flat plate-like member disposed on the inner diameter side of the intermediate cylindrical portion (5b),
With housing the damper device (12 1, 12 2) the diameter accommodating portion which is manually formed to the automatic transmission side (A) of the housing (2), definitive to the engine side of the housing (2) A hydraulic actuator (11) including the clutch (10), the piston (20), and a hydraulic chamber (23) is disposed in a small-diameter accommodating portion (B) formed on the inner diameter side of the intermediate cylindrical portion (5b). Become
The starting clutch device according to claim 10.
As a result, the damper device is housed in the large-diameter accommodating portion on the automatic transmission side of the housing, and the clutch and the clutch hydraulic actuator are disposed on the inner diameter side of the intermediate cylindrical portion on the engine side of the housing. Using the damper device, it is possible to absorb the impact associated with the clutch connection with high efficiency, smoothly transmit to the input shaft, and to provide a space on the outer diameter side of the intermediate cylindrical portion, It is possible to arrange a weight part for flywheel effect or a motor / generator for a hybrid vehicle (including an idling stop device) in the space.
According to a twelfth aspect of the present invention, a retainer plate (25) is fixed to the hub portion (3b) of the housing (2), and a return spring is provided between the retainer plate (25) and the back surface of the piston (20). (26)
As a result, the retainer is fixed to the hub portion of the housing, and the return spring is contracted between the retainer and the back surface of the piston. Therefore, the reaction force by the return spring is also absorbed by the housing itself, and the thrust force by the reaction force is absorbed. Thus, the configuration can be simplified and the reliability can be improved.
The present invention according to claim 13, wherein the splines engage the outer friction plates (14) before chrysanthemum latch (10) (15), said cylindrical portion (5b) the inner peripheral surface of the housing (2) Formed directly,
As a result, since the spline for the outer friction plate is formed directly on the inner peripheral surface of the cylindrical portion of the housing, a dedicated clutch drum is not required, and the size and weight can be reduced accordingly.
According to the fourteenth aspect of the present invention, a recess (3d) is formed in the end surface of the hub portion (3b) of the housing (2), and the input shaft (28) of the automatic transmission is oil-tight (27 )
An oil hole (28a) extending in the axial direction is formed in the input shaft, and an end opening of the oil hole is communicated with an oil passage (29a, 29b) formed in the hub part (3b).
As a result, the end opening of the oil hole formed in the input shaft communicates with the oil passage of the hub portion, so that the oil passage forming O-ring or the like interposed between the hub portion and the input shaft Only one sealing means is required, and there are fewer sealing means compared to the conventional one that requires sealing means on both the left and right sides of the oil passage, so that the cost reduction and the reliability of the oil passage structure can be improved.
According to a fifteenth aspect of the present invention, the piston (20) has an operation portion (20c) that extends in an outer diameter direction and operates the start clutch,
The operating portion (20c 2 ) contacts the inner surface of the housing when the starting clutch (10) is released, and the outer periphery (20c 1 ) of the operating portion engages with the spline (15) on the inner peripheral side of the cylindrical portion. Become
As a result, when the piston is contracted, the operation portion is positioned in contact with the inner surface of the housing. Therefore, when the hydraulic pressure supply to the hydraulic chamber is started, the entire piston area becomes the pressure receiving area, so that the piston can be started to move quickly. it can. Further, since the outer peripheral surface of the piston operating portion is engaged with the spline on the cylindrical inner peripheral side to prevent rotation, a dedicated piston rotation stop is not required, and the structure is simplified.
According to a sixteenth aspect of the present invention, the clutch (10) is engaged with a spline (15) that rotates integrally with the housing (2), and the outer friction plate (14) serving as the first friction material. And an inner friction plate (13) serving as the second friction material, which is alternately arranged with the outer friction plate and is engaged with a spline (16a) formed on the clutch hub (16). ,
The damper device (12 1 , 12 2 ) is interposed in a drive side member (31 or 33, 32), a driven side member (33 or 32), and a power transmission path from the drive side member to the driven side member. Springs (34, 35),
Further comprising the the driven-side member and the coupling to the said output member boss (30), and said input member connected to front Symbol driving member (36 or 16b), a
Directly supporting the inner peripheral surface of the input member on the outer peripheral surface (30a) of the boss so as to be slidable in the rotational direction and restricting axial movement;
The drive side member means a member that becomes a drive side with respect to a driven side member connected to a boss that becomes an output member. Therefore, a drive plate only with respect to a driven plate is a drive plate. Of course, what absorbs impacts in multiple stages from the drive plate via the intermediate plate (one or more) is a concept that includes not only the drive plate but also the intermediate plate.
As a result, the clutch hub of the starting clutch device and the drive side member of the damper device are connected by the input member, and the damper device can be used with a large stroke (long travel) absorption efficiency. However, since the input member is directly supported by the outer peripheral surface of the boss that is the output member with the axial direction being restricted, the input member is supported by a simple structure without a bush or a bearing, and is compact. The weight and weight can be reduced, and the input member configured integrally with the clutch hub and the boss rotate together except during the stroke (travel) of the damper device. Most of the time during steady rotation is rotating integrally, preventing deterioration of support accuracy due to early wear, etc., and sufficient durability. It is possible to obtain the reliability.
According to a seventeenth aspect of the present invention, there is provided a restricting member that protrudes in the outer diameter direction of the support portion at least in the axial direction at the other end portion in the axial direction of the support portion (30a) of the boss (30). 33a, it has a 75, 76),
The input member (36 or 16b) is sandwiched front Ki支 lifting unit (30a) to slidably the protrusion in the support state (30b or 30 k) and said regulating member (33a, 75 and 76) to formed by restricting the axial movement by Rukoto Re,
A starting clutch device according to claim 16.
Thus, the input member, both ends of that, is restricted by the collision detecting section and the regulatory member, the axial movement is prevented, the input member is stably supported inclined come like is prevented . Further, even if one end of the boss is formed integrally with the protruding portion, the other end can be removed from the boss by the restricting member. Therefore, the hub portion of the input member is easily and highly accurately supported, and easy to assemble and maintain. It becomes.
According to the eighteenth aspect of the present invention, the protrusion (30b or 30 k ) of the boss (30) is a flange (30a) formed integrally with the cylindrical support portion, and the restriction member is a extending portion of the fixed driven side member to the volume scan (33a),
A starting clutch device according to claim 17.
As a result, the boss has a flange formed at one end of the support portion, and the extended portion of the driven member is fixed to the other end, and the axial movement is restricted by the flange and the extended portion. A dedicated member for supporting the member is not required, the structure is simple, and a high support accuracy can be obtained by the flange portion directly formed on the boss and the extending portion fixed directly.
According to a nineteenth aspect of the present invention, the input member (36 or 16b) fixes the clutch hub (16) and extends in the radial direction to the drive side member (31) at an outer diameter portion thereof. It is a connection plate (36) that is connected and has the hub part (36b) formed on its inner diameter part.
The starting clutch device according to claim 18.
As a result, the drive-side member of the damper device and the clutch hub are connected by the connecting plate, and the connecting plate is supported by the boss. Therefore, the damper device is input from the outer diameter side and output from the inner diameter side. Therefore, the connecting plate can be reliably supported with sufficient durability.
According to a twentieth aspect of the present invention, the driven member (33) includes two driven plates (33) configured to sandwich the driving member (31, 32) and the spring (34, 35). Become
At least one of the two driven plates is fixed to the boss (30),
The inner peripheral surface of the drive side member (32) is slidably supported directly on the outer peripheral surface of the ring-shaped portion (37, 61a) integral with the boss.
Incidentally, the ring-shaped portion, for example, as shown in FIG. 1, not limited to just the ring member, for example, as shown in FIG. 2, other functional components or the like formed on the one-way clutch outer race one It is a concept that includes parts.
Thereby, since the drive side member of the damper device is directly supported by the ring-shaped part integral with the boss, the damper device can be supported with a simple structure and can be made compact and lightweight. The relative sliding rotation time is short, and sufficient durability and reliability can be obtained.
According to a twenty-first aspect of the present invention, the damper device (12 1 , 12 2 ) includes a drive plate (31 or 33), an intermediate plate (32), a driven plate (33 or 31), and the drive plate. A first spring (35) acting in series between the intermediate plate and between the intermediate plate and the driven plate, and a second spring acting with a predetermined play between the drive plate and the driven plate. A spring (34),
The drive plate (31 or 33) constitutes the drive side member connected to the input member (36 or 16b), and the intermediate plate (32) is supported by the ring-shaped portion (37, 61a, 30g). The drive side member is configured,
A starting clutch device according to claim 20.
As a result, the damper device can obtain a long stroke (travel) due to the series action of the first spring using the intermediate plate, and can change the absorption load from the middle of the stroke by the second spring to start. Torque fluctuation due to clutch connection can be absorbed efficiently and smoothly, and the vehicle can start smoothly.
According to a twenty-second aspect of the present invention, the ring-shaped portion (61a) is formed to project in the outer diameter direction on the outer race (61) of the one-way clutch (60) disposed in the concave portion (30g) of the boss (30). Is a member that has been
A starting clutch device according to claim 21.
Accordingly, slippage on the slope when the vehicle is stopped can be prevented (hill hold) through the one-way clutch.
According to a twenty-third aspect of the present invention, the protruding portion (30k) of the boss (30) is a connecting portion (30j) of the driven side member formed integrally with the boss, and the restricting member is the A retaining member (75, 76) secured to the support portion.
As a result, the boss is restricted from moving in the axial direction by the connecting portion with the driven member formed integrally with the boss and the retaining member such as a snap ring. It becomes possible to support by a support part, and an assembly becomes easy.
According to a twenty-fourth aspect of the present invention, the input member is formed integrally with the clutch hub (16), and is connected to the driving side member (33) at an inner diameter portion and the hub portion (16c). A clutch hub integrated member (16b) formed;
A starting clutch device according to claim 23.
As a result, the input member is a clutch hub integrated member formed integrally with the clutch hub and is connected to the drive side member on the inner diameter side, so that the connection structure between the starting clutch and the damper device is simplified, and the shaft is The direction dimension can be shortened.
The present invention according to claim 25, wherein the drive side member (33) comprises two drive plates (33) configured to sandwich the driven side member (31) and the springs (34, 35),
The drive plate on the clutch hub (16) side of the two drive plates is fixed to the clutch hub integrated member (16b),
A connecting plate (73) extending in the radial direction and connecting the driven member (31) and the boss (30);
An inner peripheral surface of the drive side member (32) is slidably supported on an outer peripheral surface (30g) of a ring-shaped portion (30f) integral with the boss (30).
A starting clutch device according to claim 24.
According to a twenty-sixth aspect of the present invention, the damper device (12 1 , 12 2 ) includes a drive plate (31 or 33), an intermediate plate (32), a driven plate (33 or 31), and the drive plate. A first spring (35) acting in series between the intermediate plate and between the intermediate plate and the driven plate, and a second spring acting with a predetermined play between the drive plate and the driven plate. A spring (34),
A starting clutch device according to claim 25.
According to a twenty-seventh aspect of the present invention, the ring-shaped portion (61a) is formed so as to protrude in the outer diameter direction on the outer race (61) of the one-way clutch (60) disposed in the concave portion (30g) of the boss (30). Is a member that has been
A starting clutch device according to claim 26.
The present invention according to claim 28 is characterized in that the housing (2) has a large-diameter accommodating portion (A) on one side thereof and a small-diameter accommodating portion (B) on the other side thereof,
The damper device (12 1 , 12 2 ) and the input member (36, 16b) are housed in the large diameter housing portion (A), and the starting clutch (10) and the input clutch (10) are disposed in the small diameter housing portion (B). A hydraulic actuator (11) is disposed;
Accordingly, since the damper device is housed in the large-diameter housing portion of the housing, a large-diameter and high-performance damper device can be used, and the impact associated with the clutch connection can be absorbed with high efficiency. Further, it is possible to arrange a start clutch and its actuator in the small-diameter housing portion of the housing to provide a space on the outer diameter side of the small-diameter housing portion, and in the space portion, a weight portion for a flywheel effect or a hybrid vehicle It is possible to arrange a motor / generator and the like for use (including an idling stop device).
The present invention according to claim 29 includes a clutch (10) and a damper device (12 1 , 12 2 ) contained in a housing (2) connected to an engine output member, and an input shaft (28) of an automatic transmission. The output of the engine is automatically shifted by engaging the clutch (10) with the output member (30) which is coupled and directly supported by the housing (2) via bearings (39, 40) on both sides. A start clutch device (1 1 , 1 2 , 1 3 ) having a start control device for transmitting to the aircraft and starting the vehicle,
The damper device (12 1 , 12 2 ) includes a drive plate (31) connected to the output member (16) of the clutch, a driven plate (33) connected to the output member (30), and the drive A first spring (35) acting between the plate (31) and the driven plate (33), and acting with a predetermined play between the drive plate (31) and the driven plate (33) A second spring (34), and the first spring (35) is disposed on an inner diameter side of the second spring (34),
The damper device (12 1 , 12 2 ) in which the first and second springs (35, 34) are arranged in the radial direction is arranged side by side with the clutch (10) in the axial direction , and one end of the damper device (12 1 , 12 2 ) The clutch hub (16) supporting the friction material (13) of (10) is connected via the input member (36 or 16b), and the other end is connected to the output member (30).
As a result, even if the first and second springs are provided for setting the damper characteristics, the clutch and the damper device are arranged side by side in the axial direction, thereby preventing an increase in the diameter of the starting clutch device. Thus, vehicle mountability can be improved. Further, the input member is supported by the support portion by the cylindrical hub portion, is supported by a relatively large area, and both ends thereof are restricted by the protruding portion and the damper device, so that the axial movement is prevented. The input member is supported stably with the inclination and the like prevented.
Note that the reference numerals in the parentheses are for comparison with the drawings, but this is for convenience to facilitate understanding of the invention, and has no influence on the configuration described in the claims. It does not affect.
Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 shows a starting clutch device without a one-way clutch, FIG. 2 shows a starting clutch device with a one-way clutch, and FIG. 4 shows a starting clutch device using the input / output relationship of a damper device in reverse. In the figure, an internal combustion engine such as a gasoline engine is connected to the right in the figure, and a transmission such as a continuously variable automatic transmission, a multi-stage automatic transmission such as 6 forward speeds and 1 reverse speed is connected to the left. . The start clutch device includes a start control device for transmitting the output of the engine to an automatic transmission and starting the vehicle by engaging a start clutch 10 described later.
Starting clutch apparatus 1 1, as shown in FIG. 1 has a housing 2 constituting an outer shell of the starting clutch apparatus 1 1. The housing 2 is constructed by fixing a center piece 3, a front cover 5, a rear cover 6 and a rear hub 7 integrally by welding or the like. In the figure, j1 represents, for example, a welded portion between the center piece 3 and the front cover 5, j2 represents, for example, a welded portion between the front cover 5 and the rear cover 6, and j3 represents, for example, a welded portion between the rear cover 6 and the rear hub 7. ing. The front cover 5 constitutes a first housing member, and the center piece 3, the rear cover 6 and the rear hub 7 constitute a second housing member.
The center piece 3 has a projecting portion 3a that fits into an unillustrated engine crankshaft (engine output member), a hub portion 3b, and a disc portion (front side surface portion) 3c that extends in a flat plate shape in the outer diameter direction. ing. The front cover 5 includes a front side surface portion 5a welded to the outer peripheral surface of the disc portion 3c, an intermediate cylindrical portion 5b that is bent approximately 90 degrees from the front side surface portion and extends in the axial direction, and the cylindrical shape. A rising portion 5c rising in the outer diameter direction at approximately 90 degrees from the rear end of the portion, and an outer peripheral portion 5d extending substantially in the axial direction on the outer periphery of the rising portion. The rear cover 6 is welded to one end of the outer peripheral portion 5d of the front cover, is formed in an arm shape, and has a rear side surface portion 6a. The rear hub 7 has a disc portion 7a welded to the inner peripheral surface of the rear side surface portion 6a and a cylindrical portion 7b that is bent 90 degrees from the inner periphery of the disc portion and extends in the axial direction. The intermediate cylindrical portion 5b may be connected to the front cover as a separate member from the front cover by connecting means such as welding.
The said housing 2, the starting clutch 10, and a damper device 12 1 is housed (included). The starting clutch 10 includes a wet multi-plate clutch in which a number of clutch plates (first friction materials) 14 and clutch disks (second friction materials) 13 are alternately arranged in the axial direction, a piston 20 and a cylinder, which will be described later, and the like. Including a hydraulic actuator 11 for clutch operation. Further, a spline 15 is directly formed on the inner peripheral surface of the intermediate cylindrical portion 5b of the front cover 5, and the clutch plate 14 which is an outer friction plate is engaged with the spline, and a snap ring 14a is used. It has been secured. On the other hand, a cylindrical clutch hub (clutch output member) 16 is disposed on the inner diameter side of the intermediate cylindrical portion 5b, and the clutch serving as an inner friction plate is attached to a spline 16a formed on the outer peripheral surface of the hub. The disk 13 is engaged. In the above embodiment, the spline 15 is directly formed on the inner peripheral surface of the intermediate cylindrical portion 5b, and the clutch drum is formed directly on the front cover. It may be configured to be integrally fixed by welding or the like.
The center piece 3 has an annular groove 17 for sealing formed on the outer peripheral surface of the disc portion 3c located inside the front cover 5, and an annular groove 19 formed on the outer peripheral surface of the hub portion 3b. ing. The piston 20 is fitted in an oil-tight manner by O-rings 21 and 22 mounted in the two annular concave grooves 17 and 19, respectively. The piston 20, the disk portion 3c and the hub portion 3b A hydraulic chamber 23 constituting the hydraulic actuator 11 is formed between the cylinder and the cylinder. The hydraulic chamber 23 formed between the piston 20 and the housing 2 is axially over the plate 14 and the disk 13 on the inner peripheral side (inner diameter side) of the clutch plate 14 and the clutch disk 13. It is arranged to wrap. Further, the piston 20 has a flange portion 20a whose inner peripheral side (inner diameter side) protrudes toward the rear in the axial direction (transmission side, inward of the housing), and on the inner peripheral surface of the flange portion. The O-ring 22 is slidably contacted, and the outer peripheral portion thereof is bent and protrudes toward the front in the axial direction (engine side, outside of the housing), and the O-ring 21 is formed on the inner peripheral surface of the protruding cylindrical portion 20b. Is in sliding contact. In addition, you may comprise the hydraulic chamber 23 between the piston 20, the disc part 3c, the hub part 3b, and the intermediate | middle cylindrical part 5c.
Further, the piston 20 extends in the outer diameter direction to constitute a clutch operating portion, and the tip 20c 1 of the extending portion 20c serving as the operating portion is engaged with the spline 15 to prevent the piston from rotating. In addition, a protrusion 20c 2 is formed at an intermediate portion of the extension portion 20c, and the protrusion 20 abuts against the inner peripheral surface of the front cover front side surface portion 5a, so that the piston 20 is contracted (donated). The thrust side (starting clutch release position) is positioned. Therefore, since there is no positioning protrusion in the hydraulic chamber 23 of the piston 20, when the hydraulic pressure supply starts from the piston contraction position, the piston can be moved quickly by using the entire piston surface of the hydraulic chamber 23 as a pressure receiving area. it can. The extending portion is formed with an oil drain hole 20d and a groove 20e.
A retainer plate 25 is fixed to the hub portion 3b of the center piece 3 by a snap ring, and a return spring 26 is contracted between the retainer plate 25 and the back surface of the piston 20. . On the other hand, the center piece 3 has a recess 3d formed on the hub portion 3b side, and the input shaft 28 of the automatic transmission is fitted in the recess 3d. An oil hole 28a is formed in the input shaft so as to penetrate in the axial direction. The oil hole 28a opens at the tip of the shaft, and an O-ring (seal) is formed between the input shaft and the center piece recess 3d. Means) 27 is mounted.
The center piece 3 is formed with an oil hole 29a drilled in the axial direction from the recess 3d and an oil hole 29b formed between the oil hole and the corner of the hub portion 3b. The oil pressure from the oil hole 28a of the input shaft is guided to the hydraulic chamber 23 through the oil holes (oil passages) 29a and 29b from the opening at the tip. At this time, since the oil hole 28a of the input shaft is guided from the tip thereof to the oil hole 29a formed in the center piece 3, only one O-ring 27 is sufficient between the input shaft 28 and the center piece 3. No sealing means is required on the closed center piece side, and the oil passage structure is simplified accordingly.
On the other hand, the input shaft 28 is a boss (output member) 30 as an output side of the starting clutch device 12 1 is spline-coupled, in the outer diameter side of the boss 30, the front cover rising portion 5c and the damper device 12 1 to the large-diameter accommodating portions a is housed constituted by the rear cover 6 and the like. The starting clutch 10 including the hydraulic actuator 11 is disposed in the small diameter accommodating portion B on the inner diameter side of the front cover intermediate cylindrical portion 5b. The damper device 12 1, the drive plate 31, the intermediate plate 32, so as to sandwich these drive plates and the intermediate plate, which is placed between two driven plates 33 and different radii on which are connected the two coil springs 34 and 35 have.
The connecting plate (input member) 36 is disposed in the large-diameter accommodating portions A of the front side of the damper device 12 1. The connecting plate 36 has an annular disk shape, and is integrally formed by welding the clutch hub 16 to the outer side surface on the center side thereof, and the outer peripheral surface thereof is bent in a hook shape in the axial direction. A tooth-shaped notch 36a is formed, and the outer circumferential uneven portion 31a of the drive plate 31 is engaged with and connected to the notch. Further, the inner peripheral portion of the connecting plate 36 is a cylindrical hub portion 36b, and the hub portion is slidably supported on the outer peripheral surface 30a of the boss 30. In addition, a single extended portion 33 a of the driven plate 33 is sandwiched between ring-shaped members (ring-shaped portions) 37 and fixed to the boss 30 by rivets 38.
Further, on the outer circumferential surface front side of該Bo scan 3 0 and the flange portion protruding radially outwardly (protruding portion) 30b is formed at between the the collar portion 30b and the driven plate extension part 33a The axial direction of the connecting plate hub portion 36b is positioned. That is, the connecting plate 36 has its hub portion 36b in contact with the outer peripheral surface (support portion) 30a of the boss portion and its axial movement is restricted by the driven plate extending portion (regulating member) 33a and the flange portion 30b. Is supported. On the other hand, the ring-shaped member 37 that is integrally fixed to the boss has a short flange portion 37a formed on the outer peripheral surface thereof, and the inner peripheral surface of the intermediate plate 32 is in contact with the flange portion, so that the intermediate plate 32 and the drive plate 31 are supported.
The boss 30 has a middle side projecting rearward, a thrust bearing 39 is interposed between the projection 30d and the rear side 7a of the rear hub 7, and the front side of the boss 30 and the center piece. The thrust bearing 40 is interposed between the rear side surfaces of the three hub portions 3b. By means of these thrust bearings 39, 40, the boss 30 and the damper device 12 1 integrated therewith, and the connecting plate 36, which is supported by the boss as described above with its axial movement restricted, are moved axially with respect to the housing 2. It is supported by being regulated.
On the other hand, a spline 30e formed on the inner peripheral surface of the boss 30 is engaged with a spline 28b formed on the input shaft 28. Therefore, the boss 30 serving as an output member is connected to the input shaft 28 of the automatic transmission. And both sides thereof are directly supported by the housing 2 via the thrust bearings 39 and 40. A sleeve shaft 41 is supported on the input shaft 28 via a bush 42 with a predetermined gap a. The distal end portion of the sleeve shaft 41 is oil-tightly fitted to the boss hub portion 30f with an O-ring 43 interposed. A cylindrical portion 7b of the rear hub 7 is disposed on the outer diameter side of the sleeve shaft 41 with a predetermined gap b, and the rear hub cylindrical portion 7b rotates on the transmission case 45 via a bush 46. While being supported freely, the transmission case 45 and the cylindrical portion 7 b are sealed with an oil seal 47 (that is, kept in an oil-tight state). A number of grooves 49 extending in the axial direction are formed in the portion of the sleeve shaft 41 in contact with the bush 42.
Therefore, between the sleeve shaft 41 and the input shaft 28, the air passage in the transmission case and the housing of the starting clutch device are formed by the gap a, the concave groove 49, and the spline 30e or 28b in which some teeth are notched. A first oil passage that communicates with the cylinder is formed, and a second oil passage is formed between the sleeve shaft 41 and the rear hub cylindrical portion 7b by the gap b. Thereby, the lubricating oil from the transmission case 45 is supplied into the housing 2 from one of the first and second oil passages, and a circulating oil passage is formed to be discharged from the other. And the supplied lubricant, in the housing 2, the thrust bearing 39 and 40, the starting clutch 10, and is discharged to lubricate each component such as the damper device 12 1. At this time, there is sufficient space between the boss outer peripheral surface 30a serving as the support surface of the connecting plate 36 and the inner peripheral surface of the hub portion 36b and between the ring-shaped member flange 37a serving as the support surface of the intermediate plate 32. Lubricating oil is supplied.
FIG. 3 is a partially broken front view showing the damper device 12 1 (12 2 ). The drive plate 31 is formed in a ring shape, and an uneven portion 31a that is an engaging portion with the connection plate 36 is formed on the outer periphery thereof, and a protrusion 31b that protrudes in the inner diameter direction on the inner periphery side of the ring shape. A small-diameter coil spring (second spring) 34 is compressed and stored in a hole 31c formed in the ring-shaped portion. The intermediate plate 32 has a protrusion 32a protruding in the outer diameter direction on the outer peripheral surface thereof, and a first spring 35 formed of a double coil spring is provided between the protrusions 31b and 32a. Is shrunk. Further, the driven plate 33 disposed on both sides of the drive plate 31 and the intermediate plate 32 disposed on the one plane and connected and fixed to each other by the pin 52 includes the first spring 35 and the second spring 35. Spring housings 33c and 33d for housing the spring 34 are provided. The first spring housing 33 c has a circumferential length that accommodates two adjacent first springs 35, and the second spring housing 33 d has a predetermined play with respect to the second spring 34. It has a circumferential length.
Accordingly, the damper device 12 1 is first rotational force of the drive plate 31 is transmitted to the projection 32a while compressing the first spring 35 from the projection 31b. Further, the rotational force transmitted to the protrusion 32 a of the intermediate plate 32 is transmitted to the driven plate 33 through the spring housing 33 c while compressing the adjacent first spring 35. As a result, the two first springs 35 act in series via the intermediate plate 32, and the impact force acting on the drive plate 31 is absorbed by a long stroke (long travel) and transmitted to the driven plate 33. obtain.
Further, when a predetermined relative rotation occurs between the drive plate 31 and the driven plate 33 by the first spring 35 in which the two acting in series, the gap between one end of the spring housing 33d and the second spring 34 is generated. The play is absorbed, and the rotational force of the drive plate 31 is transmitted to the driven plate 33 while compressing the second spring 34 at the housing end. Thereby, in addition to the absorption of the predetermined torque based on the compression of the first spring 35, the compressive deformation force of the second spring 34 acts from the middle of the stroke, and the impact force is generated with a large resistance from the middle of the stroke. Absorbed. That is, the damper devices 12 1 and 12 2 have the intermediate plate 32, and the first spring 35 acts in series between the drive plate 31 and the intermediate plate 32 and between the intermediate plate 32 and the driven plate 33. Therefore, the damper stroke is set to be long by both the first and second springs 35, 34, and the impact force acting on the drive plate 31 can be absorbed by the long stroke and transmitted to the driven plate 33. Thereby, the torque fluctuation at the time of engagement of the starting clutch 10 and the engine can be absorbed well. In addition, even if the spring is contracted by the same length, the first spring 35 that requires a longer stroke is used on the inner diameter side than the second spring 34 using the principle that the inner diameter side can obtain a larger rotation angle. The stroke can be set longer than that when the first spring 35 is provided on the outer diameter side.
Next, a description of the operation of the starting clutch apparatus 1 1. When the vehicle is stopped, the hydraulic pressure in the hydraulic chamber 23 is released, the piston 20 is in the return position where the protrusion 20c 2 contacts the front cover 5 by the return spring 26, and the start clutch 10 is It is in a disconnected state. In this state, the housing 2 connected to the internal combustion engine rotates together with the engine. However, since the start clutch 10 is disconnected, it is not transmitted to the clutch hub 16 and the input shaft 28 is stopped. Yes. Note that a predetermined low hydraulic pressure may be supplied to the hydraulic chamber 23 so that the starting clutch 10 is in a slipping state and a creep torque is applied to the input shaft 28.
When the driver depresses the accelerator pedal and a start signal is output, a valve (not shown) is switched, and a predetermined hydraulic pressure is supplied to the oil hole 28a of the input shaft 28. The hydraulic pressure passes through the oil holes 29a and 29b and is supplied to the hydraulic chamber. 23. As a result, the piston 20 moves against the return spring 26, and the extending portion 20c presses the clutch plate 14 and the clutch disc 13 to engage the starting clutch 10. At this time, the clutch reaction force based on the hydraulic pressure acting on the hydraulic chamber 23 is applied to the disk portion 3c of the housing constituting the hydraulic chamber and the intermediate cylinder portion 5b of the housing via the backup plate 14b and the snap ring 14a. It acts directly as a force in the opposite direction and is absorbed directly in the housing 2 and does not act on other members of the starting clutch device.
Then, the rotational force of the housing 2 by the connection of the starting clutch 10 is transmitted to the damper device 12 1 via the clutch hub 16 and the connecting plate 36. As described above, the damper device absorbs the impact force associated with the engagement of the starting clutch 10 with a long stroke due to the series action of two adjacent first springs 35 on the inner diameter side, and further increases the long stroke. A large impact force is absorbed by the second spring 34 on the outer diameter side acting from the middle of this, and transmitted to the driven plate 33, and further transmitted to the input shaft 28 from the boss 30 integral with the plate. The damper device 12 1 is made larger in size in a radial direction which is accommodated in the large diameter accommodating portion A of housing 2, based on the configuration, the long travel due to the series effects of the first spring 35, the second Combined with the increase in the absorption load from the middle by the spring 34, the impact load by the starting clutch 10 or the like is absorbed.
Then, the damper device 12 1, when a steady torque state after the impact load acts, the spring 34 and 35 returns to the original state that compressive deformation is released, the rotational force is transmitted substantially at a constant state . At this time, the connecting plate 36 is supported with its hub portion 36b positioned in the axial direction on the boss outer peripheral surface 30a, but in the stroke travel state accompanying the shock absorption of the damper device, In association with the relative rotation with the driven plate 33, the hub portion 36b and the boss outer peripheral surface 30a also rotate relative to each other. However, in the steady rotation state, the hub portion 36b and the boss outer peripheral surface 30a substantially rotate integrally. Therefore, the connecting plate 36 is supported integrally on the outer peripheral surface of the boss for most of the time. In addition, when the shock is absorbed by the damper device, relative rotation occurs between the boss and the outer peripheral surface 30a. However, the time is not so long and the above-mentioned relative sliding is performed in a sufficiently lubricated state. Will not cause.
Similarly, the intermediate plate 32 is also supported by a ring-shaped member 37 that is integral with the boss 30, but the stroke of the intermediate plate is smaller than the stroke of the drive plate 31, and thus the integral connecting plate 36, and the stroke time. Is short and sufficiently lubricated, so that there is no problem in supporting the intermediate plate 32 and the drive plate 31.
Note that a space C is formed between the intermediate cylindrical portion 5b and the outer peripheral portion 5d of the front cover 5 in the housing 2, and the space C is closed by welding the lid member 55 to the front cover. ing. The lid member 55 is connected to the internal combustion engine by a flexible plate connected to the screw hole 55a. The space C may be left empty, but may be filled with a predetermined weight as necessary to enhance the flywheel effect of the housing 2. In addition, a motor / generator may be disposed in the space C portion to provide a drive device for a hybrid (including an idling stop device) vehicle. In the figure, reference numeral 56 denotes a ring gear for the engine start device.
Then, along with FIG. 2, the one-way clutch for the starting clutch apparatus 1 2 having the be described, compared with the preceding embodiment shown in FIG. 1, a point obtained by attaching a one-way clutch only differs other part Are substantially the same, the same reference numerals are given to the main parts, and description thereof is omitted.
The boss 30 that supports the connecting plate 36 has a large back, the one-way clutch 60 is disposed in the recess 30g, and the inner peripheral surface of the inner peripheral hub portion 30f is splined to the input shaft 28 ( 30e, 28b). The one-way clutch 60 includes an outer race 61, a sprag 62, an inner race 63, and left and right side plates 65, and is positioned and arranged so that the outer race 61 is fitted in the boss recess 30g.
The rear side of the outer race 61 extends in the outer diameter direction, and like the ring-shaped member (37) of the previous embodiment, the ring-shaped extending portion (ring-shaped portion) 61a is combined with the driven plate extending portion 33a by the rivet 38. It is fixed to the boss 30. In addition, the outer peripheral part of the ring-shaped extension part 61a is also a collar part, and abuts and supports the intermediate plate 32. The inner race 63 has a sleeve 63a extending in the axial direction on the inner peripheral side, and the inner peripheral surface of the sleeve is fitted on the sleeve shaft 41 and is splined (63b, 41b). On the other hand, the boss 30 has a flange (protrusion) 30a at the tip (one) end of the outer peripheral surface (supporting portion) 30a, and the hub 36b of the connecting plate 36 is slidably supported by the outer peripheral surface. At the same time, it is sandwiched between the flange portion 30a and the driven plate extending portion 33a and is supported by being restricted from moving in the axial direction.
The sleeve shaft 41 is formed with a hole 41c, and the hole communicates the clearance a between the input shaft 28 and the sleeve shaft 41 and the clearance c between the sleeve shaft 41 and the sleeve 63a. Thereby, the first oil passage passing through the gap a, the hole 41c, the gap c and the spline 63b or 41b partially cut away is formed, and the second oil passage passing through the gap b is formed. Has been. Further, the first oil passage communicates with the front side surface of the one-way clutch 60 and also communicates with the housing 2 through the spline 30 or 28b and the thrust bearing 40 which are partially cut away. A circulating oil passage for lubricating oil is formed which communicates from the transmission case 45 to the housing 2 of the starting clutch device 12 and is composed of the first oil passage and the second oil passage.
A sleeve shaft 41 connected to the inner race 63 of the one-way clutch 60 via a sleeve 63a is connected to a predetermined element of a forward / reverse switching device in a continuously variable automatic transmission, and the one-way clutch 60 is It is configured to restrict rotation on the side opposite to the traveling direction of the forward or reverse range selected by the driver. In other words, when operated to the D range, which is the forward range, the one-way clutch 60 restricts the rotation of the vehicle in the reverse direction, prevents the vehicle from moving backward when it stops on the uphill road, and operates the reverse range. In this case, the one-way clutch restricts the rotation in the direction in which the vehicle moves forward, and prevents the vehicle from moving forward when the vehicle stops on the downhill road.
Then, along with FIG. 4, it will be described partially modified embodiments. In the starting clutch device according to this embodiment, the structure of the damper device is substantially the same as that of the previous embodiment shown in FIG. 1 , but its input / output relationship is used in reverse, and therefore its connection configuration is the same as that of the previous embodiment. Since it is different from the example and the other points are substantially the same, the same reference numerals are given to the main parts and the description will be omitted.
Previous damper unit 12 2, the driven plate to which the composed of two plates which are arranged on the left and right outer side is made of the drive plate 33 of the present embodiment, is arranged outside diameter side is sandwiched the two plates the This drive plate is the driven plate 31 of this embodiment, and the intermediate plate 32, the first spring 35 and the second spring 34 located in the middle of the power transmission system are functionally the same.
Then, calling proceeds clutch hub 16 of the clutch 10, the provided at an outer diameter side of the clutch disc 13 is spline 16a for engaging the form, extend radially inward direction therefrom, a cylindrical hub to the tip The clutch hub integrated member 16b is formed with 16c. One extending portion 33a of the drive plate 33 is integrally fixed and connected to the extending portion (input member) 16b serving as the integral member by a rivet 70 or the like.
Further, a boss 30 serving as the output member, a cylindrical support portion on the tip side along with the (outer peripheral surface) 30a is formed, constitute a connecting portion 30 j rear end extends radially outward, further the The tip of the connecting portion is bent in the axial direction to form an edge (projecting portion) 30 k . Wherein the connecting portion 30 j, are fixed together by a plate-shaped connecting plate 73 is a rivet 72, and uneven portions 31a is engaged in the drive plate 31 by the notch portion 73a formed on the connecting plate edge Are connected. Further, a thrust washer (prevention member) 76 is secured and fixed to the front end side of the boss support portion 30a by a snap ring (prevention member) 75.
Therefore, the clutch hub integrated member 16b integrated with the drive plate (drive side member) 33 has its hub portion 16c slidably supported by the support portion (outer peripheral surface) 30a of the boss 30, and the integrated member. hub portion, the first (I) of the end side to the thrust washer 76 abuts, and then in contact with (other) end side to the edge portion 30 k tip of the boss, right and left axial movement is supported is restricted Yes.
The torque from the clutch hub 16 is transmitted to the drive plate 33 of the damper device 12 2. Similarly, the damper device absorbs the impact force associated with the engagement of the starting clutch 10 with a long stroke by the series action of two adjacent first springs 35 on the inner diameter side, and further in the middle of the long stroke. A large impact force is absorbed by the second spring 34 on the outer diametric side acting from and is transmitted to the driven plate 31, and further transmitted from the driven plate to the boss 30 via the connecting plate 73.
Therefore, according to the starting clutch devices 1 1 , 1 2 , 1 3 , the engine output is transferred to the input shaft 28 of the automatic transmission by disengaging the starting clutch 10 without using the torque converter (T / C). Since the vehicle can be started by being connected, the transmission efficiency can be improved by eliminating slippage between input and output when using the torque converter. Further, the piston 20 of the start clutch 10 is oil-tightly fitted to the housing 2 and an independent hydraulic chamber 23 is provided, so that oil leakage from the hydraulic chamber 23 into the housing 2 is eliminated, and the start clutch 10 Controllability can be improved. In addition, a simple structure that does not require a clutch case for the starting clutch and its hydraulic actuator, which are members different from the housing 2, can be obtained, and therefore high reliability can be obtained. Moreover, since the damper devices 12 1 and 12 2 are arranged side by side in the axial direction of the starting clutch 10 and the input shaft 28 (left and right directions in FIG . 1 , FIG. 2 and FIG. 4 ), the position of the damper spring is determined. The damper devices 12 1 and 12 2 can be freely set in the radial direction (the vertical direction in FIGS . 1 , 2, and 4 ), thereby increasing the degree of freedom in design of the damper devices 12 1 and 12 2 . .
A hydraulic chamber 23 formed between the piston 20 and the housing 2 is disposed on the inner peripheral side of the clutch plate 14 and the clutch disk 13 so as to overlap the plate 14 and the disk 13 in the axial direction. Therefore, although the axial length of the housing 2 is extended by arranging the starting clutch 10 and the damper devices 12 1 and 12 2 side by side in the axial direction, the hydraulic chamber 23, the plate 14 and the disk 13 are axially connected. By providing the overlap, the extension of the axial length of the housing 2 can be minimized.
Further, the housing 2 is connected to a connecting portion including a lid member 55 connected to an engine crankshaft (not shown), a front cover (first housing member) 5 that fixes the connecting portion, and the front cover 5. A second housing member comprising a center piece 3, a rear cover 6, and a rear hub 7. Since the clutch plate 14 is fitted to the spline 15 of the front cover 5, the first housing member (5), 2 The engine output torque is not transmitted through the welded portions (joined portions) j1, j2 between the housing members (3, 6, 7), and therefore the strength of the housing 2 composed of a plurality of members is ensured. Becomes easier.
Further, the piston 20 is oil-tightly fitted to the center piece 3 and the like constituting the second housing, and the clutch plate 14 and the clutch are supplied when the hydraulic pressure is supplied to the hydraulic chamber 23 between the piston 20 and the center piece 3 and the like. Since the disc 13 is pressed, the joint between the front cover 5 and the center piece 3 and the like is not formed in the hydraulic chamber 23. Therefore, it is assumed that high hydraulic pressure acts on the hydraulic chamber 23. However, oil leakage at that time can be reliably prevented.
The damper devices 12 1 and 12 2 include a drive plate 31, a driven plate 33, a first spring 35 that acts between the drive plate 31 and the driven plate 33, and the drive plate 31 and the driven plate 33. A second spring 34 that acts with a predetermined play between the drive plate 31 and the clutch hub 16, and the driven plate 33 is connected to the boss 30. Thus, even if the first and second springs 35 and 34 are provided for setting the damper characteristics, the starting clutch 10 and the damper devices 12 1 and 12 2 are provided side by side in the axial direction. Larger diameters of the clutch devices 1 1 , 1 2 , 1 3 can be prevented.
As described above, the starting clutch device according to the present invention is useful as a starting clutch device for any vehicle including an internal combustion engine and an automatic transmission, and particularly requires a high reliability with a simple structure. It is suitable for use.
Sectional drawing which shows the starting clutch apparatus which is not equipped with the one-way clutch to which this invention is applied. Sectional drawing which shows the starting clutch apparatus provided with the one-way clutch to which this invention is applied. The partially broken front view which shows a damper apparatus. Sectional drawing which shows the starting clutch apparatus which changed partially based on this invention.
1 1 , 1 2 , 1 Three Starting clutch device
3 Front side of housing, second housing member (center piece)
3b Hub part
3c Side (disk part)
5 First housing member (front cover)
5a Front cover front side
5b Tubular part (intermediate tubular part)
5c Rising part
5d outer periphery
6, 7 Second housing member (rear cover, rear hub)
10 Clutch (starting clutch)
11 Hydraulic actuator
12 1 , 12 2 Damper device
13 Second friction material (inner friction plate)
14 First friction material (outer friction plate)
16 Clutch output member (clutch hub)
16a spline
16b Input member, clutch hub integrated member (extension part)
16c Hub part
20c Extension part (operation part)
20c 1 Outer part of operation part (tip of extension part)
23 Hydraulic chamber
25 Retainer plate
26 Return spring
27 Sealing means (O-ring)
28 Input shaft of automatic transmission
28a Oil hole
28b spline
29a, 29b Oil passage
30 Output member (boss)
30a Support part, collar part (outer peripheral surface of boss)
30b Protruding part (buttock)
30e spline
30g recess
30j connecting part
30k protrusion (edge)
31 Drive side member (drive plate)
32 Drive side member, driven side member (intermediate plate)
33 Drive side member, driven side member (driven plate)
33a extension part, regulating member (driven plate extension part)
34 Second spring (spring)
35 First spring (spring)
36 Input member (connection plate)
36a Sleeve (notch)
36b Hub part
37 Ring-shaped part (ring-shaped member)
39, 40 Bearing (Thrust bearing)
41 Sleeve shaft
41b spline
41c Communication hole (hole)
45 mission case
55 Connecting part (lid member)
60 one-way clutch
61 Outer race
61a Ring-shaped part (ring-shaped extension part)
63 Inner race
63a Sleeve (sleeve)
63b Spline
73 Connecting plate
75 Restriction member, retaining member (snap ring)
76 Restriction member, retaining member (thrust washer)
A Large diameter housing
B Small diameter accommodating part
a First gap (predetermined gap)
b Second gap (predetermined gap)
The automatic transmission includes a clutch and damper device included in a housing connected to an engine output member, and an output member connected to an input shaft of the automatic transmission, and disengages and disengages the clutch. A starting clutch device connected to or disconnected from the input shaft of
The clutch includes first and second friction materials, and a piston that is oil-tightly fitted to the housing and presses the first and second friction materials,
The damper device has one end connected to a clutch hub that supports the second friction material via an input member , the other end connected to the output member, and arranged side by side with the clutch in the axial direction. becomes Te,
The input member is configured integrally with the clutch hub and has a cylindrical hub portion on an inner peripheral surface thereof, and the output member has a cylindrical support portion that supports the hub portion, and the support portion. A projecting portion projecting in the outer diameter direction at one axial end portion of
The input member is slidably supported by the support part and is sandwiched between the projecting part and the damper device to be restricted in axial movement.
A starting clutch device.
The hydraulic chamber formed between the piston and the housing is arranged to overlap the friction material in the axial direction on the inner peripheral side of the first and second friction materials.
The housing has a connecting portion connected to the engine output member, a first housing member fixing the connecting portion, and a second housing member connected to the first housing member,
The first friction material is fitted to a spline formed in the first housing member.
The piston is oil-tightly fitted to the second housing member, and the first and second friction members are supplied when hydraulic pressure is supplied to a hydraulic chamber formed between the piston and the second housing member. Pressing
The damper device operates with a predetermined play between the drive plate, the driven plate, a first spring that operates between the drive plate and the driven plate, and the drive plate and the driven plate. A second spring that
The drive plate is connected to the clutch hub, and the driven plate is connected to the output member.
The damper device further includes an intermediate plate,
The first spring acts in series between the drive plate and the intermediate plate and from the intermediate plate to the driven plate.
The first spring is disposed on the inner diameter side of the second spring,
Spline coupling the input shaft of the automatic transmission to the inner peripheral surface of the output member,
The sleeve shaft is fitted into the input shaft with a first gap, and the sleeve shaft is oil-tightly fitted to the output member,
A hub portion that constitutes the housing is provided on the outer diameter side of the sleeve shaft, and is supported in an oil-tight and rotatable manner in a transmission case of the transmission.
The first and second gaps form a circulating oil passage for lubricating oil in the housing.
A recess is formed on one side of the output member, and an outer race is fixed to the output member in the recess, and a one-way clutch is mounted.
Forming a sleeve portion on the inner race of the one-way clutch;
A sleeve shaft is fitted to the input shaft with a first gap, and a sleeve portion of the inner race is fitted to the sleeve shaft and is splined.
By presence of the second gap on the outer diameter side of the sleeve shaft and the sleeve portion, the hub constituting the housing, an oil-tight shape and is rotatably supported by the transmission case of the automatic transmission,
A communication hole is formed at the tip of the sleeve shaft, and the first and second gaps form a circulating oil passage for lubricating oil in the housing.
The housing includes a side part and a cylindrical part and a hub part integrated with the side part,
A spline provided on the cylindrical inner peripheral side, the spline formed on the outer peripheral surface of the clutch hub, respectively, the outer friction plate of said first friction material, and inner friction to be the second friction material Engage the plate, configure the clutch consisting of a wet multi-plate clutch,
An oil passage formed in the hub portion is communicated with a hydraulic chamber between a side surface portion of the housing and a piston,
While pressing the clutch with the piston, the clutch reaction force due to the pressing is directly supported by the housing.
The cylindrical portion is an intermediate cylindrical portion formed at a radial intermediate portion on the engine side of the housing,
The side surface portion is composed of a flat plate-like member disposed on the inner diameter side of the intermediate cylindrical portion,
The damper device is housed in a large-diameter housing portion formed on the automatic transmission side of the housing, and a small-diameter housing portion formed on the inner diameter side of the intermediate cylindrical portion on the engine side of the housing, A hydraulic actuator comprising the clutch and the piston and a hydraulic chamber is disposed.
A retainer plate is fixed to the hub portion of the housing, and a return spring is contracted between the retainer plate and the back surface of the piston.
The splines which engage the outer friction plate before chrysanthemum latch, formed by directly formed on the cylindrical inner peripheral surface of the housing,
Forming a recess in the end surface of the hub portion of the housing, and fitting the input shaft of the automatic transmission into the recess in an oil-tight manner;
An oil hole extending in the axial direction is formed in the input shaft, and an end opening of the oil hole is communicated with an oil passage formed in the hub part.
The piston has an operation portion that extends in an outer diameter direction and operates the start clutch,
The operating portion abuts on the inner surface of the housing when the starting clutch is released, and an outer periphery of the operating portion is engaged with a spline on the inner peripheral side of the cylindrical portion.
The clutch is engaged with a spline that rotates integrally with the housing, the outer friction plate that is the first friction material, and the spline that is alternately arranged with the outer friction plate and formed on the clutch hub. An inner friction plate to be engaged with the second friction material,
The damper device includes a driving side member, a driven side member, and a spring interposed in a power transmission path from the driving side member to the driven side member,
Further comprising a boss to be the output member coupled to the driven-side member, said input member coupled to the front SL drive side member,
Directly supporting the inner peripheral surface of the input member on the outer peripheral surface of the boss so as to be slidable in the rotational direction and restricting axial movement;
The other axial end portion of the supporting portion of the boss, having a restricting member is restricted at least axially moved to project radially outwardly of the supporting portion,
The input member is formed by restricting the axial movement by Rukoto sandwiched between the projection and the restricting member slidably supported state before Ki支 lifting unit,
The starting clutch device according to claim 16.
The projecting portion of the boss, the a flange portion formed integrally with the cylindrical support portion, and the restricting member is extending portion of the fixed driven side member to the ball scan,
The starting clutch device according to claim 17.
The input member is a connection plate that fixes the clutch hub, extends in the radial direction, is connected to the driving side member at an outer diameter portion thereof, and is formed with the hub portion at an inner diameter portion thereof. is there,
The driven member is composed of two driven plates configured to sandwich the driving member and the spring,
At least one of the two driven plates is fixed to the boss,
The inner peripheral surface of the drive side member is slidably supported directly on the outer peripheral surface of the ring-shaped part integral with the boss.
The damper device includes a drive plate, an intermediate plate, a driven plate, a first spring acting in series between the drive plate and the intermediate plate, and between the intermediate plate and the driven plate, and the drive A second spring acting with a predetermined play between the plate and the driven plate,
The drive plate constitutes the drive side member connected to the input member, and the intermediate plate constitutes the drive side member supported by the ring-shaped portion.
The starting clutch device according to claim 20.
The ring-shaped portion is a member formed to protrude in an outer diameter direction on an outer race of a one-way clutch disposed in a concave portion of the boss.
The starting clutch device according to claim 21.
The protruding portion of the boss is a connecting portion of the driven side member formed integrally with the boss, and the restricting member is a retaining member fixed to the support portion.
The input member is a clutch hub integrated member formed integrally with the clutch hub, connected to the driving side member at an inner diameter portion, and forming the hub portion.
The starting clutch device according to claim 23.
The drive side member is composed of two drive plates configured to sandwich the driven side member and the spring,
A drive plate on the clutch hub side of the two drive plates is fixed to the clutch hub integral member,
A connecting plate that extends in the radial direction and connects the driven member and the boss;
The outer peripheral surface of the ring-shaped part integral with the boss is slidably supported on the inner peripheral surface of the driving side member.
The starting clutch device according to claim 24.
The starting clutch device according to claim 25.
The starting clutch device according to claim 26.
The housing has a large-diameter accommodating portion on one side and a small-diameter accommodating portion on the other side,
The damper device and the input member are accommodated in the large diameter accommodating portion, and the starting clutch and its hydraulic actuator are disposed in the small diameter accommodating portion.
A clutch and damper device included in a housing connected to an engine output member, an output member connected to an input shaft of an automatic transmission, and both sides thereof directly supported by a housing via bearings, and the clutch A start clutch device having a start control device for transmitting the output of the engine to the automatic transmission by engaging and starting the vehicle,
The damper device includes a drive plate coupled to the output member of the clutch, a driven plate coupled to the output member, a first spring acting between the drive plate and the driven plate, and the drive A second spring that acts with a predetermined play between the plate and the driven plate, and the first spring is disposed on the inner diameter side of the second spring,
The damper device in which the first and second springs are arranged in the radial direction is arranged side by side with the clutch in the axial direction , and one end of the damper device is connected to a clutch hub that supports the friction material of the clutch via an input member. And the other end is connected to the output member,
JP2008210200A 2001-08-14 2008-08-18 Starting clutch device Expired - Fee Related JP4837000B2 (en)
JP2008210200A JP4837000B2 (en) 2001-08-14 2008-08-18 Starting clutch device
JP2003521000 Division 2002-08-13
JP2009008267A JP2009008267A (en) 2009-01-15
JP4837000B2 true JP4837000B2 (en) 2011-12-14
JP2003521000A Expired - Fee Related JP4267445B2 (en) 2001-08-14 2002-08-13 Starting clutch device
JP2008210201A Withdrawn JP2009008268A (en) 2001-08-14 2008-08-18 Start clutch device
JP2008210199A Pending JP2009002520A (en) 2001-08-14 2008-08-18 Start clutch device
JP2008210200A Expired - Fee Related JP4837000B2 (en) 2001-08-14 2008-08-18 Starting clutch device
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