Source: https://patents.google.com/patent/DE102010043918B4/en
Timestamp: 2020-06-04 15:51:42
Document Index: 493615722

Matched Legal Cases: ['art 13', 'art 13', 'art 13', 'art 13', 'art 13', 'art 13', 'art 13', 'art 13', 'art 13', 'art 13', 'art 13', 'art 13', 'art 13', 'art 13', 'art 13', 'art 13', 'art 21', 'art 21', 'art 21', 'art 21', 'art 21', 'art 21', 'art 13', 'art 13', 'art 55', 'art 55']

DE102010043918B4 - Semiconductor lamp - Google Patents
DE102010043918B4
DE102010043918B4 DE102010043918.5A DE102010043918A DE102010043918B4 DE 102010043918 B4 DE102010043918 B4 DE 102010043918B4 DE 102010043918 A DE102010043918 A DE 102010043918A DE 102010043918 B4 DE102010043918 B4 DE 102010043918B4
DE102010043918.5A
DE102010043918A1 (en
Nicole Breidennassel
Johannes Hoechtl
2010-11-15 Application filed by Osram GmbH filed Critical Osram GmbH
2012-05-16 Publication of DE102010043918A1 publication Critical patent/DE102010043918A1/en
2016-05-12 Publication of DE102010043918B4 publication Critical patent/DE102010043918B4/en
A semiconductor lamp (1; 18; 24; 33; 41; 57) comprising - a reflector (10; 19; 28; 34; 49) having a bottom surface (11; 22; 29; 36; 50) and a top surface (12; 23; 27; 35; 51), wherein the bottom (11; 22; 29; 36; 50) widens laterally and wherein the underside (11; 22; 29; 36; 50) and the top (12; 23; 27 ; 35; 51) are separated from each other by an upper edge (14; 20; 30; 37), and comprising - a first light source group having at least one semiconductor light source (2a) and a second light source group having at least one semiconductor light source (2b); Reflector (10; 19; 28; 34; 49) is provided as a heat sink for the first light source group (2a) and / or for the second light source group (2b); Wherein at least part of a light which can be emitted by the first light source group (2a) is conveyed into at least one of the first light source group (11; 22; 29; 36; 50) of the reflector (10; 19; 28; 34; 49). 2a) is not directly illuminable solid angle range is reflective, - wherein the second light source group (2b) is adapted to at least one shadow area (SB) of the reflector (10; 19; 28; 34; 49) to illuminate with respect to the first light source group, - upper edge (14; 20; 30; 37) of the reflector (10; 19; 28; 34; 49) is designed as a cooling surface and - wherein the semiconductor lamp (1; 18; 24; 33; 41; 57) has a two-part translucent Piston having a first piston part (13a) and a second piston part (13b), the first piston part (13a) covering the first light source group and the second piston part (13b) covering the second light source group (2b) and the first piston part (13a) and the second piston part (13b ) through the upper edge (14; 20; 30; 37) of the reflector (10; 19; 28; 34; 49) are separated from each other.
The invention relates to a semiconductor lamp, in particular retrofit lamp, with a plurality of semiconductor light sources and at least one reflector.
Many LED lamps have a strong in a front half-space directed light emission. In particular, for incandescent retrofit lamps or in the field of medical technology, however, a more omnidirectional radiation is desired. However, sufficient cooling of critical components, in particular of the light-emitting diodes, must also be ensured. These two requirements are in competition with each other. The need for large heat sinks significantly limits the space for omnidirectional radiation solutions. Especially for retrofit lamps, the external dimensions of the lamps to be replaced must be observed.
The DE 202 15 538 U1 . DE 10 2009 048 313 A1 . DE 10 2005 042 358 B3 . DE 10 2004 025 473 A1 . JP 10 031 905 A . US 2005/0111234 A1 . US 2006/0250792 A1 and US Pat. No. 5,929,788 show different lighting devices in which reflectors on the radiation characteristics is affected.
It is the object of the present invention to provide a semiconductor lamp, in particular retrofit lamp, with a plurality of semiconductor light sources, which enables effective cooling of the semiconductor light sources with a simultaneous light emission into a large solid angle range.
The object is achieved by a semiconductor lamp, wherein the semiconductor lamp has at least one reflector with a bottom side and a top side, wherein the underside expands laterally and wherein the underside and the top side are separated from each other by an edge ("upper edge"). The semiconductor lamp furthermore has a first light source group with at least one semiconductor light source and a second light source group with at least one (other) semiconductor light source. The reflector is provided as a heat sink for the first light source group and / or for the second light source group. By means of the underside of the reflector, at least a part of a light which can be emitted by the first light source group (or the associated at least one semiconductor light source) can be reflected at least into a spatial region not directly illuminated by the first light source group. The second light source group is configured to illuminate at least one shadow region of the reflector with respect to the first light source group. The upper edge of the reflector is configured as a cooling surface and the semiconductor lamp has a two-part translucent piston with a first piston part and a second piston part, wherein the first piston part covers the first light source group and the second piston part covers the second light source group and the first piston part and the second piston part are separated by the upper edge of the reflector.
This semiconductor lamp thus has the advantage that the solid angle range which can be illuminated by the first light source group can be greatly enlarged. The at least partial shading of the first light source group caused by the reflector can be equalized by the second light source group at the same time. Overall, therefore, the illuminatable by the entire semiconductor lamp solid angle range is greatly increased.
The reflector also allows a highly homogeneous light emission for practical purposes.
Characterized in that the edge of the reflector is designed as a cooling surface, an increased heat dissipation and consequently a more effective cooling of the semiconductor lift sources is achieved. In that the semiconductor lamp comprises a two-part translucent piston having a first piston part and a second piston part, wherein the first piston part covers the first light source group and the second piston part covers the second light source group and the first piston part and the second piston part are separated from each other by the upper edge of the reflector , The edge of the reflector can be directly in contact with the environment, in particular the ambient air, which allows a particularly good heat dissipation to the environment. Also, a particularly flexible design of the piston is made possible.
For its function as a heat sink, the reflector is in particular thermally well-conductively connected to the light source group (s) to be cooled thereby. Due to the additional cooling surface in the piston area, the need for a larger piston with more undercut for improved omnidirectional radiation, but this can result in a reduction of the conventional heat sink, can be compensated. The cooling surface at the edge of the reflector can be designed both smooth and structured (ribs, fins, cooling pins, etc.).
The solid angle range illuminated by the second light source group may alternatively partially partially reflect the solid angle range of the first light source group shaded by the reflector illuminate or fully illuminate. The first light source group and the second light source groups may also jointly illuminate a predetermined solid angle range (outside the shaded solid angle region).
The semiconductor light sources of the first light source group and the second light source group may in particular be of the same type.
The semiconductor light sources of the first light source group and the second light source group may in particular be aligned in the same direction, in particular parallel to a longitudinal axis of the lamp and / or the reflector. The longitudinal axis of the reflector can in particular also correspond to a longitudinal axis of the lamp, that is to say the reflector represents a concentrically arranged part of the lamp. The longitudinal axis of the reflector can in particular also represent its axis of symmetry.
Preferably, the at least one semiconductor light source comprises at least one light-emitting diode. If several LEDs are present, they can be lit in the same color or in different colors. A color can be monochrome (eg red, green, blue, etc.) or multichrome (eg, white). The light emitted by the at least one light-emitting diode can also be an infrared light (IR LED) or an ultraviolet light (UV LED). Several light emitting diodes can produce a mixed light; z. B. a white mixed light. The at least one light-emitting diode may contain at least one wavelength-converting phosphor (conversion LED). The at least one light-emitting diode can be in the form of at least one individually housed light-emitting diode or in the form of at least one LED chip. Several LED chips can be mounted on a common substrate ("submount"). The at least one light emitting diode may be equipped with at least one own and / or common optics for beam guidance, z. At least one Fresnel lens, collimator, and so on. Instead of or in addition to inorganic light emitting diodes, z. Based on InGaN or AlInGaP, organic LEDs (OLEDs, eg polymer OLEDs) can generally also be used. Alternatively, the at least one semiconductor light source z. B. have at least one diode laser.
Light-emitting diodes typically radiate into a half-space, which here is in particular a front half-space, which is centered around a longitudinal axis of the reflector and / or the lamp. If, therefore, the semiconductor light sources of the first light source group radiate into the front half-space, the reflector can reflect part of the light which can be emitted by the first light source group at least into a part of the rear or rear half space complementary thereto.
It is an embodiment that the upper edge is formed as an at least annular sector-shaped, wide edge. The edge may in particular be formed as a circumferential annular edge. The edge may in particular be designed as a spherical layer-shaped edge.
The piston parts are designed for easy production, in particular substantially rotationally symmetrical.
In particular, the first piston part can be substantially spherical-layer-shaped. In this case, the first piston part can extend over an equator or region of a greatest lateral extent to the rear or in the rearward direction and thus allow a particularly wide illumination of the rear half space. Also, such a first piston part can be easily mounted.
The second piston part can in particular be designed essentially spherical-cap-shaped.
Alternatively, the rim may also be covered by a piston (then, for example, in one piece) so that heat dissipation from the edge to the piston would occur.
The piston, in particular the piston parts, can be made of glass, glass ceramic, other translucent ceramic or of translucent plastic.
The piston, in particular the piston parts, can be diffuse or transparent, wherein the piston parts can also be designed differently (transparent / diffuse).
The piston, in particular the piston parts, can have at least one light source for wavelength conversion (often also called "phosphor").
It is still an embodiment that the second piston part can be latched to the reflector. This gives the advantage of a simple construction. The second piston part can be latched in particular with its edge in a groove, in particular in a circumferential annular groove, of the reflector.
In other lighting devices, the reflector can contact with its upper edge an inner side of a one-piece piston surface. The heat is released to the environment then through the piston. This is very easy and inexpensive. It is particularly easy during assembly that a lower edge of the piston then at least approximately in its area of greatest lateral extent (equator) corresponds.
It is further an embodiment that the semiconductor lamp has at least one first substrate, wherein the reflector and at least the first light source group are arranged on a front side of the at least one first substrate. The first substrate may in particular be a printed circuit board ("first printed circuit board").
It is a further development that the reflector is arranged or fastened on the front side of the at least one first substrate, which assists in simple assembly. The reflector may for this purpose have a (lower) attachment surface, which is provided for attachment to the first substrate.
The reflector can be applied by means of its lower attachment surface directly on the circuit board. For an improved thermal connection, in particular if the reflector is provided as a heat sink for semiconductor light sources arranged on the at least one first substrate, a thermal interface material (TIM) may be provided between the reflector and the at least one first substrate, e.g. , B. a heat conducting foil or a thermal paste.
Alternatively, the at least one first substrate z. B. surrounding the reflector ring.
It is still a development that the at least one first substrate rests with its back surface on a (rear) heat sink, possibly via a TIM material. This makes it possible to cool the semiconductor light sources arranged on the at least one first substrate. The reflector can then cause an additional cooling effect, so that the heat sink can be made comparatively small, which in turn improves a light emission in a rear or rear half space. The reflector may alternatively or additionally be used for cooling semiconductor light sources mounted thereon, in particular the second light source group. Also, so the first piston part can be easily clamped to its attachment between the reflector and the heat sink. The reflector can, if appropriate via a heat interface material, also rest directly on the heat sink or sit.
At one of the printed circuit board remote from the rear end may connect to the heat sink, for example, a socket for making electrical contact with the lamp with a matching version.
It is also an embodiment that the second light source group is arranged on the upper side of the reflector. For this purpose, the upper side may in particular be designed as an at least locally planar surface, which is aligned in particular parallel to the first substrate. As a result, the semiconductor light sources of the second light source group are arranged on a plane that is different (second) relative to the longitudinal axis of the reflector or the lamp than the semiconductor light sources of the first light source group, which are arranged on a first plane. This refinement has the advantage that the second light source group (or its at least one semiconductor light source) can radiate its light substantially unhindered through the reflector. In addition, the reflector can thus serve as a particularly effective heat sink for the at least one semiconductor light source of the second light source group mounted on or attached thereto. In the event that the second light source group comprises at least one light emitting diode, by means of the second light source group z. B. the entire front half-space are illuminated or irradiated. Alternatively, the reflector can also serve as a lateral reflector for the second light source group mounted thereon, which restricts the associated illuminated solid angle range, in particular symmetrically to the longitudinal axis.
Generally, the light source groups may be disposed on different planes (with respect to the longitudinal axis or a main radiation direction or optical axis of the semiconductor light sources) or height levels, e.g. B. the second light source group on a second level, which is higher than the first level of the first light source group. It is also possible to use more than two levels or levels, wherein one light source group can also be distributed over several levels. Such a development, in which the semiconductor light sources are arranged on planes, has the advantage of simple equipping of the semiconductor light sources or of the light source groups.
It is a further embodiment that the semiconductor lamp has at least one second substrate, in particular at least one second printed circuit board, wherein the second light source group is arranged on a front side of the at least one second substrate and the at least one second substrate is fastened with its rear side on the reflector ,
It is a special refinement that the heat sink has a driver cavity clad with an electrically insulating housing, in particular a plastic housing, wherein the housing protrudes through the heat sink and the first substrate to the reflector and the second substrate is screwed to the housing through the reflector is. Thus, in a simple manner simultaneously the second substrate with the reflector, the reflector with the first substrate and the first substrate with the Heat sink are connected, resulting in a stable connection and a good heat conduction between the elements is made possible. A driver cavity is to be regarded as a cavity for receiving a driver.
It is also an embodiment that the second piston part has a latching hook which can be latched behind the second substrate. Even so, the second piston part can be latched to the lamp, and in a particularly simple and the second piston part mechanically less stressful way. In particular, in the reflector at the edge of its support surface with the second substrate, a latching recess may be introduced, in which the second substrate undercuts. Alternatively, the reflector can also sit directly on the heat sink and be locked with this, glued, screwed, etc.
It is a development that the second light source group is arranged on the front side of the first substrate.
It is also an embodiment that the reflector is hollow in the longitudinal direction and open on both sides and the second light source group is laterally surrounded by the reflector. In particular, here the second light source group can be arranged on the front side of the first substrate. The reflector then separates the first light source group and the second light source group on the first substrate. The second light source group can either sit on the same substrate as the first light source group or on another (second) substrate.
The second light source group may at least partially irradiate the top of the reflector. In this case, it is advantageous if both the underside of the reflector, which is irradiated by the light sources of the first group, as well as the top of the reflector, which is irradiated by the light sources of the second group, reflective, in particular specular, designed (z B. by polishing, a coating, etc.).
It is also an embodiment that the back of the first substrate is mounted on a heat sink, the heat sink has a driver with an electrically insulating housing, in particular plastic housing, driver cavity and the reflector is screwed through the circuit board and through the heat sink with the housing. Thus, the lamp can be mounted with a few screwdriving operations. This embodiment is particularly advantageous in connection with a semiconductor lamp having the first substrate, wherein the reflector and at least the first light source group are arranged on a front side of the first substrate, and wherein the reflector is hollow in the longitudinal direction and open on both sides and the second light source group laterally surrounded by the reflector.
Alternatively, the reflector can sit directly on a heat sink, on which also the first substrate is seated. The first substrate may then have a recess for passing through the heat sink.
In yet an alternative refinement, the reflector may also be arranged 'floating' in front of or above the first substrate or the first light source group, and z. B. attached to an inside of the piston.
It is also an embodiment that the first light source group has a plurality of semiconductor light sources which are arranged annularly around the reflector. As a result, a highly uniform light emission in the circumferential direction about the longitudinal axis can be achieved.
It is also an embodiment that the semiconductor lamp is a retrofit lamp. The retrofit lamp is a certain conventional lamp, z. As incandescent lamp, replace and do not exceed an outer contour of the conventional lamp or not substantially and also preferably have the same Lichtabstrahlcharakteristik. The semiconductor lamp may in particular be an incandescent retrofit lamp, since in this case the reflector enables a light emission into a half space rearward with respect to the longitudinal axis, which is also illuminated in a conventional incandescent lamp.
It is a development which is advantageous for effective heat spreading and / or heat removal, that the reflector consists of a highly conductive material with a thermal conductivity λ of more than 15 W / (m · K), in particular with λ> 150 W / (m · K) , exists, such as As with aluminum, copper, magnesium or an alloy thereof, or of a thermally conductive plastic or ceramic. In principle, however, the use of a simple plastic or glass is possible.
The underside of the reflector can in particular be continuously curved in profile or in cross section or be formed as a polygon. The underside of the reflector may in particular be faceted.
In particular, in an arrangement of the first light source group and the second light source group on a common plane, in particular on a common substrate, the top in profile or in cross-section, in particular continuously curved or formed as a polygon. The top of the reflector may in particular be faceted.
It is also an embodiment that at least the reflector has at least one cooling channel. The at least one cooling channel preferably extends within the reflector, z. B. in the form of a bore. The at least one cooling channel can run curved at least in sections. The at least one cooling channel can preferably continue through the (main) heat sink; the two ends of the at least one (combined) cooling channel are then preferably located on an outer side of the reflector or on an outer side of the (main) heat sink. The at least one cooling channel can in particular open into the upper edge or have an open end there. The at least one cooling channel can also extend through a printed circuit board or the like. The at least one cooling channel improves heat dissipation from the semiconductor lamp.
1 shows a sectional side view of a semiconductor lamp according to a first embodiment;
2 shows in side view a semiconductor lamp according to another embodiment;
3 shows the semiconductor lamp according to the second embodiment in a view obliquely from above;
4 shows partly in a side view and partly in a sectional side view a semiconductor lamp according to a third embodiment;
5 shows a section of a semiconductor lamp according to a fourth embodiment;
6 shows a sectional side view of a semiconductor lamp according to a fifth embodiment;
7 shows a sectional side view of a semiconductor lamp according to a sixth embodiment; and
8th shows a polar angle diagram of a luminous intensity distribution of a semiconductor lamp.
1 shows a front with respect to a longitudinal axis L part of a semiconductor lamp 1 according to a first embodiment. The semiconductor lamp 1 has as light sources a plurality of light-emitting diodes 2a . 2 B on which one on the front 3 a common substrate in the form of a printed circuit board 4 are arranged. The circuit board 4 is perpendicular to the longitudinal axis L, so that the LEDs 2a . 2 B radiate in a spanned in the direction of the longitudinal axis L upper half space OH, which is centered about the longitudinal axis L. The circuit board 4 lies with her back 5 on a heat sink 6 on, at its rear end (not shown) in opposite direction to the longitudinal axis L a base for electrically contacting the semiconductor lamp 1 having.
The heat sink 6 has a driver cavity 7 on, which by means of a housing 8th made of plastic is electrically insulated. In the case 8th can drive electronics (not shown) to operate the LEDs 2a . 2 B be housed. For an electrical connection between the driver electronics and the LEDs 2a . 2 B shows the case 8th front side a sleeve-shaped or tubular projection 9 which passes through corresponding recesses in the heat sink 6 and the circuit board 4 up to the front 3 the circuit board 4 extends. By the projection 9 Cables or other electrical wiring between the driver cavity 7 and especially the front 3 the circuit board 4 be moved.
On the front side 3 the circuit board 4 is a rotationally symmetrical reflector 10 attached concentrically to the longitudinal axis L. The reflector 10 divides the LEDs 2a . 2 B locally into a first light source group with here several light emitting diodes 2a which is outside the reflector 10 annular on the circuit board 4 are arranged, and in a second light source group with at least one light emitting diode 2 B which is inside the reflector 10 is arranged or from the reflector 10 surrounded all around. The light-emitting diodes 2a and 2 B The first light source group or the second light source group can be controlled as groups together or individually. The light-emitting diodes 2a . 2 B may be of the same or different type.
The reflector 10 is hollow in the direction of the longitudinal axis L and open on both sides and widens with increasing distance from the circuit board 4 up to an upper edge 14 on the side. The upper edge 14 separates a base 11 of the reflector 10 from a top 12 of the reflector 10 , The bottom 11 Here, in particular, has a surface normal, which is opposite to the direction of the longitudinal axis L from bottom to top mostly at least component by component, while the surface normal of the top 12 at least component wise the longitudinal axis L is rectified. The bottom 11 the light-emitting diodes overgrow here 2a the first light source group. As a result, the majority or most of the light emitting diodes 2a radiated light by means of (spekular or diffuse) reflective bottom 11 reflected and that laterally or at an angle to the longitudinal axis L in the upper half space OH and in a to the upper half space OH complementary lower half-space UH. By means of the bottom 11 of the reflector 10 It is thus possible, by the light emitting diodes 2a and 2 B at least partially illuminate not directly illuminable lower half space UH, with a significant light intensity. Part of the light of the LEDs 2a and 2 B shines unreflectively into the front or upper half space OH.
Through the reflector 10 results with respect to the LEDs 2a the first light source group, a shadow area SB or a non-illuminable area of the upper half space OH, since the reflector 10 in this regard acts as a diaphragm. In order to illuminate this shadow area SB at least in the far field, too, the at least one light-emitting diode is illuminated 2 B the second light source group used. The at least one light emitting diode 2 B the second light source group radiates directly into the shadow area SB, being in a near field above the reflector 10 neither from the light emitting diodes 2a still the light-emitting diodes 2 B remains illuminated area, which, however, with increasing distance from the semiconductor lamp 1 (Transition to the far field) is less and passes into a range which, both from the light-emitting diodes 2a as well as of the at least one light emitting diode 2 B (overlapping) is illuminated. The likewise aufweitende top 12 The reflector is also reflective (specular or diffuse) and may be a part of the at least one light emitting diode 2 B radiated light in the upper half space OH, and that comparatively wide-angle, so that there is a more homogeneous brightness distribution.
While conventional incandescent or LED retrofit incandescent bulbs are typically arched by means of a one-piece piston, the semiconductor lamp 1 a two-part translucent piston, which a first piston part 13a and a second piston part 13b having. The first piston part 13a is formed in the form of a spherical layer-shaped (diffuse or transparent) and symmetrical about the longitudinal axis L, shell-like cover. For its assembly, the first piston part 13a on an upper edge of the heat sink 6 The reflector can be put on and following 10 be placed so that the upper free edge of the first piston part 13a and the bottom 11 of the reflector 10 to contact. In this case, the contact area is located with respect to the underside 11 of the reflector 10 preferably at an edge region of the underside 11 close to the transition or the edge to the upper edge 14 of the reflector. By pressing the reflector 10 on the first piston part 13a can the first piston part 13a between the reflector 10 and the heat sink 6 be trapped. The first piston part 13a covers the LEDs 2a the first light source group (side).
The second piston part 13b is formed as a spherical cap-shaped shell, which at the top 12 the reflector is mounted, and there preferably at an outer edge region at the transition or at the edge to the upper edge 14 of the reflector 10 , The second piston part 13b For example, in the top 12 of the reflector 10 snapped in, inserted and glued or locked, etc. become. The upper piston part 13b represents the foremost or topmost part of the semiconductor lamp, wherein the tip S of the second piston part, on which the longitudinal axis L, the second piston part 13b cuts, a front tip of the semiconductor lamp 1 equivalent. The second piston part 13b covers the at least one light emitting diode 2 B from the second light source group.
Before attaching the second piston part 13b must in the embodiment shown, the reflector 10 by way of example here three screws (of which a screw 15 shown). For this purpose, the reflector 10 a respective recess 16 on which in its bottom a screw bushing or bore for carrying a screw thread of the screw 15 having. Concentric to the screw passage of the reflector also point the circuit board 4 and the heat sink 6 matching screw holes or through holes (not shown). Matching points to the case 8th a reinforced area 17 on, in which concentric with the passages or holes in the reflector 10 , in the circuit board 4 and in the heat sink 6 a screw thread is introduced. The screw 15 Thus, with its pin-like thread projection through the bottom of the reflector 10 , the circuit board 4 and the heat sink 6 in the appropriate thread in the housing 8th be guided, with the head of the screw 15 on the reflector 10 rests. This configuration can be present, in particular rotationally symmetrical, with respect to the longitudinal axis L. When tightening the screw 15 becomes the reflector 10 to the housing 8th used, causing the circuit board 4 and the heat sink 6 be pressed in between. By pressing in, the circuit board 4 and the heat sink 6 Firstly, securely fastened and also so is a good mechanical and thermal contact between the reflector 10 and the circuit board 4 as well as between the PCB 4 and the heat sink 6 reached. Between the respective contact surfaces may be introduced to improve the heat transfer, a corresponding thermal interface material (for example, a heat conducting foil or a thermal paste, etc.). At the same time, as described, the first piston part 13a fixed. Thus, by three easy to perform and inexpensive glands except for the upper piston part 13b the entire front part of the semiconductor lamp shown 1 to be assembled. Possibly. can be supplemented electrical contacts.
If that is the upper part of the piston 13b irreversibly mounted on the reflector (eg, clipped, glued, etc.), an end user can use the semiconductor lamp 1 at least not open in the front piston area, which increased security against unwanted direct engagement with the LEDs 2 B causes.
The heat sink 6 can be part of the light emitting diodes 2a and 2 B generated heat through the circuit board 4 take up. The circuit board 4 For example, for effective heat spreading, it may be formed as a metal core board or alternatively as a ceramic circuit board. For sufficient cooling of the LEDs 2a . 2 B alone, the heat sink needs 6 be sufficiently dimensioned. Due to the designed as a retrofit lamp semiconductor lamp 1 but is an extension of the heat sink 6 limited possible, so that, for example, a reduction in the piston height and corresponding extension of the heat sink 6 and matching broadening only forward is possible. However, this will cause the front surface of the heat sink 6 far forward (in the direction of the longitudinal axis L) shifted that a lighting in particular of the lower half space UH is much more difficult. An enlargement of the heat sink 6 is therefore at the expense of the reasonably illuminable solid angle range.
Even with the compact heat sink 6 sufficient cooling of at least the light emitting diodes 2a . 2 B , if necessary, other components to achieve, is the upper edge 14 of the reflector 10 as a heat-dissipating surface or cooling surface. This is the top edge 14 designed here as an annular, in particular spherical layer-shaped, wide edge. By means of the thus designed upper edge 14 Heat can easily significantly affect the environment, especially to a semiconductor lamp 1 surrounding air. So it can be achieved with a wide-angle room lighting at the same time good cooling. The upper edge 14 can be smooth or textured for improved heat dissipation. A structuring can, for. B. cooling fins, cooling pins, etc. include. Heat can be from both the LEDs 2a . 2 B over the circuit board 4 on the reflector 10 flow as well as heated air within the semiconductor lamp 1 ,
The reflector 10 thus also serves as another heat sink in addition to the heat sink 6 , The reflector 10 consists of a good heat conducting material, eg. As with aluminum, magnesium and / or copper or alloys thereof or ceramic. In addition, a wall thickness d of the reflector increases 10 , The shape of the reflector 10 can be described for example as a trumpet-shaped or funnel-shaped. The bottom 11 and the top 12 For example, they may be parabolic in profile or cross-section, but are not limited thereto.
2 shows in side view a front portion of a semiconductor lamp 18 according to a second embodiment, and 3 shows the in 2 shown portion of the semiconductor lamp 18 in a view from diagonally above.
The semiconductor lamp 18 has a similar look to the semiconductor lamp 1 one along a longitudinal axis L hollow and open on both sides reflector 19 on which one on a front 3 a circuit board 4 is applied. The reflector 19 here also has a widened, spherical layer-shaped upper edge 20 which serves as a heat releasing surface and which is a first (lower) piston part 21a , which is in the form of a spherical sectional shell of translucent material, from a second (upper) piston part 21b in the form of a kugelkalottenförmigen translucent shell separates. Also the semiconductor lamp 18 points to the front 3 the circuit board 4 arranged light-emitting diodes 2a . 2 B on, with the light-emitting diodes 2a belonging to a first light source group and laterally outside of the reflector 19 are arranged and a reflective bottom 22 of the reflector 19 irradiate while the (here: four) light-emitting diodes 2 B a second light source group within the reflector 19 are arranged or from the reflector 19 Surrounded circumferentially and their light partially on a reflective top 23 of the reflector radiate and otherwise directly through the second piston part 21b radiate through. While the light-emitting diodes 2 B the second light source group centrally in a compact arrangement on the circuit board 4 are attached, the LEDs are 2a arranged in pairs in groups annularly and symmetrically to the longitudinal axis L.
While the top 23 of the reflector 19 is smooth, points the bottom 22 of the reflector 19 in profile or cross section on a polygonal pull-like shape. In this case, the segment of the underside belonging to the lowermost traverse is 22 , which directly to the circuit board 4 borders, even inclined in the direction of the longitudinal axis L. By means of polygonzugartigen design of the bottom 22 a particularly varied light emission can be achieved.
In addition, the first piston part 21a the semiconductor lamp 18 designed so that it extends over the widest extension or equator A down (contrary to the direction of the longitudinal axis L) expands, so that a return radiation into the lower half space UH is made possible in a particularly large solid angle range.
Both with the semiconductor lamp 1 as well as the semiconductor lamp 18 are the LEDs 2a the first light source group and the light-emitting diodes 2 B the second light source group on one level. They are particularly easy to install, especially if they are on the same circuit board 4 are arranged. The simple assembly is also supported by the fact that the LEDs 2a . 2 B are arranged on a substantially flat surface and thus not angled to each other.
4 shows a semiconductor lamp 24 according to a third embodiment. The (main) heat sink 25 and the adjoining at its lower and rear end Edison base 26 are shown in side view, while the front to the heat sink 25 subsequent elements are shown in a sectional view.
Unlike the semiconductor lamps 1 and 18 are now the LEDs 2 B the second light source group in front of or above the light-emitting diodes 2a the first light source group arranged. While, more precisely, the LEDs 2a continue on the circuit board 4 (which on the heat sink itself 25 attached) are arranged, the light-emitting diodes 2 B , in particular by means of a second printed circuit board, on the upper side 27 of the reflector 28 arranged. The reflector 28 For example, it can be designed as a solid body whose reflective underside 29 the light-emitting diodes 2a arched over the first light source group or is illuminated by these, while the top 27 can be configured as a plane perpendicular to the longitudinal axis L standing surface. The top 27 and the bottom 29 are in turn by a wide upper edge 30 separated, with the upper edge 30 the first piston part 21a and the second piston part 21b separates and represents a heat transfer surface. The reflector 28 is with his foot 31 large area on the front 3 the circuit board 4 placed.
The light-emitting diodes 2 B of the second light source group are on a front side of a second substrate in the form of a second printed circuit board 32 arranged, z. B. annular with respect. The longitudinal axis L or matrix-shaped, wherein the second circuit board 32 with its back flat on the reflector 28 rests. The top 27 does not need to be mirrored, but it can. In the semiconductor lamp 24 are thus the LEDs 2a and 2 B arranged on different levels.
Because the reflector 28 not the LEDs anymore 2 B must be surrounded by its contact surface, which is through its foot 31 is determined, with the circuit board 4 considerably larger than the semiconductor lamp 1 and 18 , Thus, a heat conduction from the LEDs 2a the first light source group in which also serves as a heat sink reflector 28 be strengthened. The heat sink 25 can the heat dissipation from the LEDs 2a and optionally too 2 B serve.
The light-emitting diodes 2 B In a continuing education essentially only through the reflector 28 be cooled. Thus, a variant is possible in which the heat dissipation of the LEDs 2a the first light source group substantially over the (main) heat sink 25 takes place and the heat dissipation from the LEDs 2 B the second light source group via the also serving as a heat sink reflector 28 , In this case, for example, in particular a provision of a heat transfer material or a thermal interface material between the reflector 28 and the circuit board 4 be waived. The heat sink 25 is then from the heat dissipation of the LEDs 2 B relieved and can be made correspondingly smaller.
Alternatively, the reflector may also float over the light emitting diodes 2a and or 2 B be arranged.
5 shows an upper part of a semiconductor lamp 33 according to a fourth embodiment similar to the semiconductor lamp 18 , but now the reflector 34 is formed as a solid body, on the flat top side 35 the light-emitting diodes 2 B the second light source group are arranged. Again, the bottom is 36 similar to the bottom 22 formed in profile polygonzugartig, and the top 35 and the bottom 36 are by an outside wide upper edge 37 of the reflector 34 separated from each other. Again, there is the reflector 34 from a good heat-conducting material, eg. Example, comprising aluminum, magnesium and / or copper or ceramic, so that it serves as an additional heat sink.
6 shows a sectional view in side view of a semiconductor lamp 41 , The semiconductor lamp 41 has a (main) heat sink 42 with a driver cavity 43 on, with the driver cavity 43 is provided and arranged for receiving a driver and by means of an electrically insulating housing 44 is disguised. On a flat front of the heat sink 42 is flat and thermally conductive a circuit board 45 attached with her back, while the front 46 the circuit board 45 ring-shaped with LEDs 2a the first light source group is populated. The circuit board 45 is itself annular, with a central opening of the circuit board 45 a forward-looking one tubular projection 47 of the housing 44 protrudes. To carry out the projection 47 through the heat sink 42 has the heat sink 42 a central passage opening 48 on. The lead 47 , the circuit board 45 and the implementation opening 48 are concentric with the longitudinal axis L of the semiconductor lamp 41 educated.
A reflector 49 with a wide top edge 56 is also here on the front 46 the circuit board 45 attached and vaulted the LEDs 2a the first light source group so that their light is partially amplified laterally and deflected into the lower half space UH. This is a reflective bottom 50 of the reflector 49 executed here by way of example curved, but can also be in the form of polygonal regions and / or facets. As with the semiconductor lamp 1 become the light emitting diodes 2a the first light source group laterally from a first piston part 13a covered, which in the assembled state between the heat sink 42 and the reflector 49 fixed in a clamping or pressing manner.
Unlike the semiconductor lamp 1 is the at least one light emitting diode 2 B the second light source group now via a second circuit board 32 in the direction of the longitudinal axis L on an upper side 51 of the reflector 49 arranged or attached. More specifically, the top points 51 a central plane area 49a on which the back of the circuit board 32 can be placed flat, possibly via a thermal interface material. The side area of the top 51 is similar to the top 12 the semiconductor lamp 1 formed widening outward. That of the light-emitting diodes 2 B radiated light can thus partially from the top 51 of the reflector 49 be reflected. The light-emitting diodes 2 B the second light source group are located further forward or higher than the light-emitting diodes 2a the first light source group, so that the two light source groups or their LEDs 2a . 2 B are arranged at different levels with respect to the longitudinal axis L.
The reflector 49 also has a rear, centered to the longitudinal axis L receiving opening 52 for receiving the over the PCB 45 projecting portion of the projection 47 of the housing 44 on. The reflector 49 can thereby on the projection 47 attached and positioned by means of it.
For mounting, for example, the housing 44 backwards into the driver cavity 43 of the heat sink 42 be pushed in, so the lead 47 forward through the passage opening 48 protrudes. Following can the annular circuit board 45 on the lead 47 attached and for mechanical and thermal contact with the front of the heat sink 42 be placed, preferably via a thermal interface material, such as a Wärmeleitfolie. Then the first piston part 13a on a lateral edge region of a front side of the heat sink 42 be put on. Next, the reflector 49 with its receiving opening 52 on the lead 47 be plugged. In this case, the light-emitting diodes 2 B with the circuit board 32 already on the reflector 49 be attached, or the circuit board 32 with the light emitting diodes fitted thereon 2 B can in a following step on top 51 be put on. After that, screws can 15 through corresponding passage openings or holes in the second circuit board 32 and in the reflector 49 up to matching mating threads in the projection 47 more precisely in reinforced areas 17 of the projection 47 be inserted and screwed. By screwing the second circuit board 32 and the case 44 attracted to each other, whereupon the intervening reflector 49 , the (first) circuit board 45 and the heat sink 42 be pressed in between and with each other. Thus, a particularly simple and firm installation of the described elements is achieved. In addition to a secure mechanical fixation and a low heat transfer resistance is made possible in between.
For fixing the second piston part 55 can this on the reflector 49 be attached and with the second circuit board 32 be locked. For this purpose, the second piston part 55 an inwardly directed latching hook 53 on, which in a corresponding recess 54 of the reflector 49 can be introduced. The locking recess 54 includes an undercut of the reflector 49 in the area of the second circuit board 32 so that the latching hook 53 the second circuit board 45 can engage behind for locking.
7 shows a sectional view in side view of a semiconductor lamp 57 according to a sixth embodiment. The semiconductor lamp 57 essentially corresponds to the semiconductor lamp 1 except that the semiconductor lamp 57 now cooling channels 58 has, of which here is a cooling channel 58 is shown by way of example. The cooling channels 58 are in particular open on both sides to the outside, so that they can be flowed through by cooling air. In the present embodiment, the cooling channels 58 arranged substantially vertically and pass through the heat sink 6 , through the circuit board 4 and continue through the reflector 10 which elements 4 . 6 . 10 corresponding, suitably arranged passages, in particular bores, as channel sections. Alternatively, the reflector 10 also directly on the heat sink 6 sit and with this together the cooling channel 58 form.
8th shows a polar angle diagram of a luminous intensity distribution of a semiconductor lamp according to the invention, for example a semiconductor lamp 1 . 18 . 24 . 33 . 41 or 57 with two measurements M1 (solid line) and M2 (dashed line). The luminous intensity distribution in a specific polar angle is up to about 160 ° significantly and up to about 125 ° for practical purposes substantially homogeneous.
Thus, the piston parts and / or the reflector can be equipped with at least one light source for wavelength conversion.
Also, the light emitting diodes of the first light source group may be only partly or not arched, but the reflector may be arranged (in plan view) laterally of this light emitting diode (s).
In general, the reflector can sit directly on the heat sink (ie not only on the circuit board or the substrate), if necessary via a thermal interface material (TIM). The substrate can then be designed, for example, annular or the reflector can be surrounded by individual boards.
While the semiconductor light sources shown can be used in particular as incandescent retrofit lamps, the invention is neither limited to this nor to retrofit lamps.
The reflector may, especially if the second light source group is mounted thereon, have suitable cable guides, for. B. passageways, so that the second light source group and / or the second substrate are electrically connected, in particular with a driver arranged in the driver cavity.
Front of the circuit board
Back of the circuit board
Projection of the housing
Bottom of the reflector
Top of the reflector
first piston part
second piston part
upper edge of the reflector
Recess of the reflector
reinforced area of the housing
engaging recess
lower half space
Semiconductor lamp ( 1 ; 18 ; 24 ; 33 ; 41 ; 57 ), comprising - a reflector ( 10 ; 19 ; 28 ; 34 ; 49 ) with a bottom ( 11 ; 22 ; 29 ; 36 ; 50 ) and a top ( 12 ; 23 ; 27 ; 35 ; 51 ), whereby the underside ( 11 ; 22 ; 29 ; 36 ; 50 ) widens laterally and wherein the underside ( 11 ; 22 ; 29 ; 36 ; 50 ) and the top ( 12 ; 23 ; 27 ; 35 ; 51 ) by an upper edge ( 14 ; 20 ; 30 ; 37 ), and comprising - a first light source group with at least one semiconductor light source ( 2a ) and a second light source group with at least one semiconductor light source ( 2 B ), - wherein the reflector ( 10 ; 19 ; 28 ; 34 ; 49 ) as a heat sink for the first light source group ( 2a ) and / or for the second light source group ( 2 B ); - whereby by means of the underside ( 11 ; 22 ; 29 ; 36 ; 50 ) of the reflector ( 10 ; 19 ; 28 ; 34 ; 49 ) at least a part of one of the first light source group ( 2a ) radiant light at least in one of the first light source group ( 2a ) is not directly illuminable solid angle range is reflected, - wherein the second light source group ( 2 B ) is adapted to at least one shadow area (SB) of the reflector ( 10 ; 19 ; 28 ; 34 ; 49 ) with respect to the first light source group, - the upper edge ( 14 ; 20 ; 30 ; 37 ) of the reflector ( 10 ; 19 ; 28 ; 34 ; 49 ) is designed as a cooling surface and - wherein the semiconductor lamp ( 1 ; 18 ; 24 ; 33 ; 41 ; 57 ) a two-part translucent piston with a first piston part ( 13a ) and a second piston part ( 13b ), wherein the first piston part ( 13a ) covers the first light source group and the second piston part ( 13b ) the second light source group ( 2 B ) and the first piston part ( 13a ) and the second piston part ( 13b ) through the upper edge ( 14 ; 20 ; 30 ; 37 ) of the reflector ( 10 ; 19 ; 28 ; 34 ; 49 ) are separated from each other.
Semiconductor lamp ( 1 ; 18 ; 24 ; 33 ; 41 ; 57 ) according to claim 1, wherein the upper edge ( 14 ; 20 ; 30 ; 37 ) is formed as an at least annular sector-shaped, wide edge.
Semiconductor lamp ( 1 ; 18 ; 24 ; 33 ; 41 ; 57 ) according to one of the preceding claims, wherein the second piston part ( 13b ; 21b ; 55 ) with the reflector ( 10 ; 19 ; 28 ; 34 ; 49 ) is latched.
Semiconductor lamp ( 1 ; 18 ; 24 ; 33 ; 41 ; 47 ) according to one of the preceding claims, wherein the semiconductor lamp ( 1 ; 18 ; 24 ; 33 ; 41 ) a first substrate ( 4 ; 45 ), in particular first printed circuit board ( 4 ; 45 ), wherein the reflector ( 10 ; 19 ; 28 ; 34 ; 49 ) and at least the first light source group ( 2a ) on a front side ( 3 ; 46 ) of the first substrate ( 4 ; 45 ) are arranged.
Semiconductor lamp ( 24 ; 33 ; 41 ) according to one of the preceding claims, wherein the second light source group ( 2 B ) on the top ( 27 ; 35 ; 51 ) of the reflector ( 28 ; 34 ; 49 ) is arranged.
Semiconductor lamp ( 24 ; 33 ; 41 ) according to claim 5, wherein the semiconductor lamp ( 24 ; 33 ; 41 ) a second substrate ( 32 ), in particular second printed circuit board, wherein the second light source group ( 32 ) on a front side of the substrate ( 32 ) and the substrate ( 32 ) with its back on the reflector ( 28 ; 34 ; 49 ) is attached.
Semiconductor lamp ( 41 ) according to claims 3 and 6, wherein the second piston part ( 55 ) a latching hook ( 53 ), which behind the second substrate ( 32 ) is latched.
Semiconductor lamp ( 41 ) according to claims 3 and 4, wherein - the heat sink ( 42 ) one with an electrically insulating housing ( 44 ), in particular plastic housing, disguised driver cavity ( 43 ), wherein the housing ( 44 ) through the heat sink ( 42 ) and through the first substrate ( 45 ) to the reflector ( 49 ) and - the second substrate ( 32 ) through the reflector ( 49 ) through to the housing ( 44 ), in particular screwed, is.
Semiconductor lamp ( 1 ; 18 ; 57 ) according to one of the preceding claims, wherein the reflector ( 10 ; 19 ) is hollow in the longitudinal direction and open on both sides and the second light source group ( 2 B ) laterally from the reflector ( 10 ; 19 ) is surrounded.
Semiconductor lamp ( 1 ; 57 ) according to claims 4 and 9, wherein - the back side of the first substrate ( 4 ; 45 ) on a heat sink ( 6 ), - the heat sink ( 6 ) one with an electrically insulating housing ( 8th ), in particular plastic housing, disguised driver cavity ( 7 ) and - the reflector ( 10 ) through the printed circuit board ( 4 ) and through the heat sink ( 6 ) through to the housing ( 8th ) is screwed.
Semiconductor lamp ( 1 ; 18 ; 24 ; 33 ; 41 ; 57 ) according to one of the preceding claims, wherein the first light source group comprises a plurality of semiconductor light sources ( 2a ), which annularly around the reflector ( 10 ; 19 ; 28 ; 34 ; 49 ) are arranged around.
Semiconductor lamp ( 1 ; 18 ; 24 ; 33 ; 41 ; 57 ) according to one of the preceding claims, wherein the semiconductor lamp ( 1 ; 18 ; 24 ; 33 ; 41 ) is a retrofit lamp, in particular incandescent retrofit lamp.
Semiconductor lamp ( 57 ) according to one of the preceding claims, wherein at least the reflector ( 10 ) at least one cooling channel ( 58 ) having.
DE102010043918.5A 2010-11-15 2010-11-15 Semiconductor lamp Active DE102010043918B4 (en)
US13/884,018 US9316386B2 (en) 2010-11-15 2011-11-04 Semiconductor lamp having two groups of LEDs corresponding to upper and lower sides of a reflector
DE102010043918A1 DE102010043918A1 (en) 2012-05-16
DE102010043918B4 true DE102010043918B4 (en) 2016-05-12
DE102010043918.5A Active DE102010043918B4 (en) 2010-11-15 2010-11-15 Semiconductor lamp
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Free format text: PREVIOUS MAIN CLASS: F21V0007200000
2016-01-19 R018 Grant decision by examination section/examining division