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e6_qms | Quality Management System
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QMS QMS Revision 6 Revision 6 April 8, 2011 April 1, 2011
Westinghouse Electric Company Quality Management System
Aris Candris President and CEO Westinghouse Electric Company
Gary Brassart VP Operational Excellence, Chief Quality Officer, & Management Representative Westinghouse Electric Company
QMS Revision 6 April 8, 2011
TABLE OF CONTENTS SECTION TITLE Introduction Applicability 1. ANALYSIS AND IMPROVEMENT Statistical Techniques Inspection and Testing Inspection and Test Status Control of Nonconforming Product Corrective and Preventive Action Internal Quality Audits Appendix A .2 5.0 1.0 4.4 4. Storage.3 2.6 4.4 5.5 4.1 5.QMS QMS Revision 6 6 Revision April 8.2 1.Position on Regulatory Guides and ASME NQA-1
2 2 4 4 7 8 9 9 9 9 11 12 12 12 12 13 17 21 21 21 22 23 24 24 24 24 26 26 26 27 29
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.3 4. Measuring.1 4.4 2.7 4. Packaging.0 4.3 2.2 4.5 3.0 5. 2011 August 13.9 5.1 2.6 QUALITY MANAGEMENT SYSTEM Quality System Document and Data Control Control of Quality Records MANAGEMENT RESPONSIBILITY Quality Policy Westinghouse President and CEO Operational Organization Management Review Management Representative RESOURCE MANAGEMENT PRODUCT REALIZATION Contract Review Design Control Procurement Control of Customer-Supplied Product Product Identification and Traceability Process Control Control of Inspection.0 2. Preservation and Delivery Servicing MEASUREMENT.3 5.5 5.2 2. and Test Equipment Handling.1 1.8 4.
and item and service testing. The QMS describes the Westinghouse commitments to the quality assurance requirements of ISO 9001. as applicable for safety-related activities. Westinghouse also offers engineering services such as life-extension studies. Appendix B. and in addition. and customer quality requirements imposed by customers or regulatory agencies for items and services provided by Westinghouse world-wide operations. industry. Westinghouse operations are made up of organizations that are responsible for marketing.
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. and government needs. diagnostics. Regulations on Nuclear Power Plant Quality Assurance and Safety HAD 003/04. 2011 August 13. It defines the basic requirements applicable to customer contracts and is a commitment to our customers. Quality Assurance Code for Safety in Nuclear Power Plants Spain Spanish QA Standard UNE 73 401 Quality Assurance Requirements for Nuclear Facilities. Spanish Safety Council endorsed this Standard in Safety Guide GS-10. ASME NQA-1 Edition. 2006-686 of 13 June 2006 on Transparency and Security in the Nuclear Field at the last applicable revision Order of 12 December 2005 Concerning nuclear pressure equipment at the last applicable revision Germany Nuclear Safety Standards Commission (KTA) 1401 General Quality Requirements KTA 1201 Requirements for Documentation AVS 100/50 Quality Requirements for Manufacturer Japan Japan Electric Association Code (JEAC) 4111. Division 1 of the ASME Code Transposition to Belgium of the Regulatory aspects of Section XI. and field services for nuclear facilities ACT No. APPLICABILITY The QMS applies to activities that affect the quality of items and services supplied by Westinghouse. 10CFR50. service analyses. utilities. 2010
INTRODUCTION The Westinghouse Quality Management System (hereafter known as the QMS) has been developed to comply with regulatory. Nuclear Power Plant Quality Assurance Records France CEFRI SPECIFICATION SPE-E-0400 : Specification concerning Companies Employing Category A or Personnel Working in Nuclear Facilities Applicable regulations for procurement. installation. ISO 90003. servicing. radioactive material packaging and transportation. construction. equipment supply. Westinghouse Electric Company has operations located throughout the world that are responsive to energy industry. Management System Requirements for Nuclear Power Plants China HAF 604. as well as applicable local or country specific regulations. Division 1 of the ASME Code Canada Canadian Standards Association (CSA) N286-05. Appendix B. statutory. design. Environmental Management Systems Requirements OSHAS-18001 Occupational Health and Safety Standard (or similar) A non-exhaustive list of these regulations are summarized as follows: Belgium Transposition to Belgium of the Regulatory aspects of Section III. ASME NQA-1-1994 Edition and the following requirements as approved by Westinghouse for applicable locations and projects. Regulations on Supervision and Management of Imported Civil Nuclear Safety Equipment HAF 003. procurement. manufacture. International Atomic Energy Agency (IAEA) GS-R-3 The Management System for Facilities and Activities ISO 14001. operation and decommissioning of certain nuclear power plant items. It serves as a directive for all functions in establishing necessary policies and procedures that comply with the requirements of ISO 9001*. project management. and other national/international regulatory requirements.1 (Spanish Safety Guides are the equivalent to the US NRC Regulatory Guides). 10CFR50. testing. inspection.QMS QMS Revision 6 6 Revision April 8.
as imposed by the governing regulatory agency. 2) the capability to shut down the reactor and maintain it in a safe shutdown condition.S. NRC Regulatory Guide 1. 2011 August 13. safety-related items. or 3) the capability to prevent or mitigate the consequences of accidents which could result in potential offsite exposures comparable to the applicable guideline exposures set by the governing regulatory agency.28. NRC notification is in accordance with the requirements contained in 10CFR50. Safety-related items. if applicable. Project Quality Plans may be developed to supplement the requirements of the QMS and provide for specific contractual requirements and alternate quality assurance standards when necessary. services.55 (f) (3). NRC Regulatory Guides and ASME NQA-1 are stated in Appendix A of this document. United Kingdom Quality Standard * Westinghouse will comply with the most recent edition of the ISO 9001 standard prior to the required compliance date. Westinghouse submits the QMS to the United States NRC for review and approval prior to implementation of any changes that reduce its commitments for safety-related items and services under 10CFR50 Appendix B. Westinghouse implements applicable requirements of the QMS for safety-related items and services. In addition. services and activities may be those defined by a governing regulatory agency or contract.
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. Westinghouse implements those requirements of the QMS consistent with ISO 9001 for items and services that are not safety-related. The QMS may be submitted to a governing regulatory agency as needed. ASME NQA-1 or applicable NRC Regulatory Guides contained herein. 2010
Sweden Swedish Radiation Safety Authority Regulations United Kingdom Health and Safety Executive (HSE) Safety Assessment Principles for Nuclear Facilities. and components that are relied upon to remain functional during and following design basis events to assure: 1) the integrity of the reactor coolant pressure boundary. For nuclear power plants subject to United States Nuclear Regulatory Commission (NRC) regulations. Westinghouse positions and clarifications to the applicable U. and applicable ASME Boiler and Pressure Vessel (B&PV) Code. as a minimum. and activities are those that may impact those nuclear power plant structures. Westinghouse notifies the NRC for information within ninety days of any implemented QMS changes that do not reduce its commitments.S. Westinghouse complies with the requirements of 10CFR50 Appendix B as prescribed in U. A Westinghouse Commercial Atomic Power “WCAP” manual may be developed for addressing local regulatory requirements. systems.QMS QMS Revision 6 6 Revision April 8. Westinghouse complies with the regulatory requirements applicable to the items and services it provides for use in nuclear power plants.
The QMS also provides for the continual improvement of the quality management system by monitoring processes based on their significance. and management selection of processes for improvement. Information Technology (including computer software). Project Management. Inspection. This model is a process-based quality management system that illustrates the process linkages as described in this manual.1 Quality System Activities affecting quality are documented in accordance with written manuals. Purchasing (Supply Chain Management). and working documents: Level 1. and continually improve. Westinghouse Level II Policies and Procedures and operational organization policies and procedures Level 3. and is a tool for achieving enhanced customer satisfaction. statutory. The Quality Management System is the foundation for the overall continual improvement model. QMS Level 2. and Decommissioning].1. Resource Management. The model illustrates the importance of Management Responsibility. Engineering. Measuring. & Test Equipment. Production (Manufacturing). Construction. Health & Safety. and those that provide the supporting infrastructure to enable the direct processes to operate under the required controls. Services. The Implementing policies and procedures (Levels 2 and 3) provide the details of interaction and sequence for the processes. procedures. specifications. The Environmental.0 QUALITY MANAGEMENT SYSTEM The Westinghouse Quality Management System (QMS) incorporates quality planning. Design & Development. and the Measurement System Analysis & Improvement Systems in achieving continual improvement.1 Quality Management System (Level 1) The Quality Management System (QMS) is structured around interlinked processes that provide the necessary implementation controls to ensure customer and regulatory requirements are met and continual process improvement. Product realization involves many individual processes that include (but not limited to) the activities and functions shown in Figure 1 [Marketing. provides a framework for managing the activities that enable the company to create items and services which consistently satisfy the customer. measuring their effectiveness against objectives.
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.QMS QMS Revision 6 6 Revision April 8. It provides the basis for policies and procedures that implement a comprehensive quality management system. procedures. Functional/Department/Plant procedures and work instructions 1. and the importance of evaluating the product outputs and customer satisfaction to ensure the requirements are met with the goal of continual improvement. The documentation is established in the following three distinct levels that integrate the policies. Product Realization. instructions. 2010
1. 1. and drawings that contain appropriate criteria for determining whether prescribed activities have been satisfactorily accomplished. and Finance Systems are key aspects in the company to support the overall operation of the company. The model emphasizes the important role of the customer and regulator in defining the input requirements. 2011 August 13. and regulatory requirements. Contract Review. These processes are those that define activities that are directly necessary to create the item or service. Figure 1 illustrates the continual improvement model of the Westinghouse Quality Management System.
1 10CFR50.2 10CFR21/10CFR50.1. 1. with the specific editions of the Codes and Standards identified in the applicable Safety Analysis Reports (SAR). For safety-related activities affecting quality. 2010
C u s t o m e r s and R e g u l a t o r s
Measurement System.1.55 Requirements imposed by a governing regulatory agency.55a/Criterion 1 of 10CFR50 APP. -Services -Decommissioning Testing
Environment. Analysis & Improvement
R e q u i r e Input m e n t s
-Marketing -Design & -Contract Review Development -Project Mgmt -Engineering -Planning -Purchasing (Supply Chain Mgmt) -Production (Manufacturing) -Inspection.A All organizations performing safety-related activities subject to United States NRC regulatory requirements comply with the requirements of 10CFR50. and 10CFR50. applicable quality assurance requirements imposed by the governing regulatory agency. Westinghouse maintains procedures that provide for the evaluation of reported conditions that may require NRC notification under United States law in accordance with the requirements of 10CFR21. law.
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.55 (e). or contract for reporting defects and noncompliance are addressed when applicable. The control of the QMS is the responsibility of the Management Representative. Conditions of Construction Permits. The QMS and changes thereto are reviewed and approved by Westinghouse management. Health and Safety Information Technology (IT) Finance
FIGURE 1 QUALITY MANAGEMENT SYSTEM PROCESS INTERACTION
The QMS includes commitments to address quality standards and regulatory requirements as indicated in the Applicability section. A. the QMS provides for. and Criterion 1 of 10CFR50. 1.1. App.QMS QMS Revision 6 6 Revision April 8. 2011 August 13. -Construction Measuring. and organizations comply with.1.55a. Reporting of Defects & Noncompliance. or designee.
1. To define and implement an alternate quality system for specific projects. the PQP may take the form of a complete quality assurance program manual based on the commitments of this document. a PQP. Responsible managers ensure the preparation. or designee. It is Westinghouse’s policy that all employees and all personnel of Westinghouse contractors working at Westinghouse facilities or its customers’ sites are free and encouraged to raise safety concerns and that such concerns are promptly reviewed. A PQP is developed.2. Any issues relating to safety can be raised by employees of Westinghouse and personnel of its contractors without fear of discrimination.1.1 Policies and Procedures Organizations with impact on customer contractual or regulatory commitments are responsible for establishing procedures that comply with the requirements of the QMS. 2010
1.3. The safety class of items is documented and approved by responsible management. investigated as necessary and resolved with timely feedback to the concerned individual.2.1. is documented in procedures. regulators. identify supplemental/revised procedures.3 Graded Quality Requirements are applied as necessary to achieve the level of quality specified. Adoption of these policies and procedures by other organizations for implementation will be subjected to review by those organizations. 2011 August 13. it may be necessary to create a Project Quality Plan (PQP) to specify supplemental quality requirements. 1. including safety classes.1.2 Project Quality Plans The quality requirements contained in the QMS may not address all quality system requirements invoked by customer contracts. These procedures are reviewed and approved by Executive Management.3 Employee Safety Concerns Free and open expression of safety concerns is an essential attribute of the Westinghouse safety-conscious work environment. 1.1 Functional/Department/Plant Procedures Procedures are established to implement local responsibilities in accordance with Level 2 policies and procedures or the QMS. 1. and revision of these procedures. issued. They are responsible for ensuring that lower-tier procedures are established as necessary to implement applicable requirements.1. When a PQP is necessary to address these needs. or to provide more detailed information required for specific customers. or required by a governing regulatory agency.QMS QMS Revision 6 6 Revision April 8. as applicable. Westinghouse Policies & Procedures and Operational Organization Policies (Level 2) 1.1. for each Westinghouse project. and Operational Organization Policies and Procedures. approval. in the language it is written.3 Functional/Department/Plant Procedures and Work Instructions (Level 3) 1. Procedures identify control requirements for items and services based on the complexity of the work and safety-related function of the item or service. For the project to which it is applicable. of each applicable organization.1.1. revised and controlled in accordance with established procedures. or provide recognition and compliance with alternative quality standards.2. distribution.1. To ensure consistency the classification process. is the definitive quality system description and applies to activities that affect the quality of items and services supplied by Westinghouse. The Level 2 procedures governing quality-related activities are contained in Westinghouse Level II Policies and Procedures. harassment or retaliation and that those issues receive prompt and appropriate attention. it is reviewed and approved by the responsible functional organization or project management with Quality concurrence. or market acceptance. intimidation.
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.2. These procedures address regulatory requirements and QMS policies.
Requirements for maintaining document master lists and controlled distribution lists. and use. correct. During the document preparation and review cycle. configuration control. 1.QMS QMS Revision 6 6 Revision April 8. Requirements for the release and issue of approved documents to ensure that responsible personnel are promptly provided with current document revisions at the location where the document is used. Requirements for identifying what has been revised. Procedures are established which provide for document review. and controlled data such as customer order requirements and documents of external origin. approval. work instructions. review.2.2. and revision and control of the document or document series.2. in accordance with customer requirements. 2011 August 13.3 Computer Software Control Documented procedures are established to control changes to the approved configuration of computer software used on product-related applications. Managers are responsible for determining where work instructions are required in their areas of responsibility and for establishing systems for the generation.3. quality. distribution. 1. Individuals or organizations responsible for review and approval of documents. and in compliance with all applicable technical. Review and approval of changes are performed by the same organizations that reviewed and approved the original documents. application. 1. Organizations developing or supplying computer software are required to use policies and procedures that comply with the applicable requirements of the QMS. and drawings are approved and documented prior to implementation and are made available at the location where the activity will be performed prior to commencing work. use. issuance and changes to ensure inclusion of customer technical and quality requirements prior to implementation necessary for the planning and operation of the quality management system. verification and validation (testing). Requirements to ensure that documents are complete. 1. These documents contain appropriate criteria for determining whether prescribed activities have been completed satisfactorily.
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. computer software design. 2010
1. current. procedures. and control of work instructions. revision. issue. Change to procedures. and administrative requirements. designated personnel review documents to ensure that the requirements can be met within a timely manner once the document is formally issued. All personnel are responsible for ensuring that the correct revisions of applicable industry codes and standards are used. and error reporting and resolution.2 Quality Management System Document Control All levels of management are responsible for assigning responsibilities to ensure that documents and data are controlled in accordance with established procedures and resolving issues pertaining to policy and procedure content. instructions.1. and revisions thereto. Document control procedures identify (as applicable): Format and content guidelines.1 Document Approval and Issue Each manager with lead responsibility for a document or document series is responsible for establishing controls that define responsibility. Requirements for document effective and/or issue dates. The development and maintenance of computer software include documentation describing computer software requirements. authority. or by designated alternate organizations who have access to the original data. Work instructions are prepared as needed to supplement procedure requirements and to ensure that critical work scopes are carried out in a consistent manner. and Provisions for reissuing drawings after a practical number of changes have been identified or approved for inclusion.2 Document and Data Control Managers are responsible for ensuring that all activities affecting the quality of items and services are accomplished in accordance with controlled documents such as quality system manuals.2 Work Instructions Work instructions provide detailed steps to conduct specific work activities.
Records that provide required baseline data for in-service inspection of a nuclear power plant. Suppliers’ records systems are verified and monitored during surveillance and audits. and safety-related records requiring long-term storage are maintained either at an approved single storage facility or by storage of duplicate copies at separate geographical locations. and disposition.1. a language other than English. 1. filing. initialed.3. damage. or modifying a safety-related item. by authorized personnel.2. Documents are considered valid records when they are validated by stamp. These quality records will be controlled in accordance with established procedures. distribution. storage. Records that would be of significant value in determining the cause of an accident or malfunction of a safety-related item.5 Specifications and Drawings Specifications and drawings are prepared to define design and process characteristics of items and services. Records requirements for suppliers of items and services are specified in procurement documents. These procedures identify the requirements and responsibilities for records classification. retention. 2011 August 13. Westinghouse may classify and retain nuclear records in accordance with the applicable regulatory requirements. Records that would be of significant value in maintaining.3 Control of Quality Records Quality records are completed documents that furnish evidence of the quality of items. 1. indexing. product-related records are not considered complete until the time of shipment. services. 2010
1.1. repairing.4 Translation of Documents Translations of documents from. Quality records may also include articles such as materials or test specimens when required. but do not meet any of the criteria for lifetime records. Quality records are retained. The organization that initiates specifications or drawings is responsible for ensuring that these documents are maintained and controlled. Handwritten signatures are not required if the document is clearly certified or otherwise authenticated as a statement by the reporting individual or organization. Westinghouse classifies these records as lifetime or nonpermanent in accordance with United States Regulatory Guide 1. or to. and/or loss in accordance with established procedures.QMS QMS Revision 6 6 Revision April 8.
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. 1. For nuclear power plants subject to a governing regulatory agency other than the United States NRC. replacing. which could have an effect on safety-related items or services. and provided to the customer in accordance with applicable contractual and regulatory requirements. Correction of quality records is in accordance with established procedures. retrieval.2. Supplement 17S-1. and/or activities affecting quality and compliance with the QMS.3. collection. will be translated by a qualified translator. In manufacturing and service organizations.3. legibility. reviewed.2 Nonpermanent Records Quality records are classified as nonpermanent when they show evidence that an activity was performed in accordance with applicable requirements. The organization responsible for the design or process is responsible for determining the specification and drawings necessary to ensure compliance with customer and regulatory requirements. as required. 1.28 and retains them in accordance with ASME NQA-1. 1.1 Lifetime Records Quality records are classified as lifetime if they meet one or more of the following: Records that would be of significant value in demonstrating capability for safe operation of a nuclear power plant. identification.1 Classification of Nuclear Records Records are generated in accordance with the QMS for items and services supplied to nuclear power plants. Quality records are protected against deterioration. or signed and dated. reworking. These translations will be verified and certified in accordance with established procedures.
are assigned responsibility for operational organizations.
2. 2011 August 13. including authority. Specific organizational details. measure and analyze selected processes. procedures. 3) QMS planning is carried out in order to meet the requirements given in 1. Maintaining an atmosphere of integrity and responsiveness is one of the most important attributes of the work environment. 8) continual improvement of selected significant processes. The management of each operational organization is responsible for the quality program activities described throughout this document and ensuring that appropriate systems. and maintenance of the QMS. and 9) that appropriate communication processes are established within the organization and that communication takes place regarding the effectiveness of the QMS. responsibilities and interfaces are established. 2) the effective implementation of the QMS for applicable activities. and to strive for customer satisfaction and continual improvement. customer satisfaction and continual improvement. and Purchasing. All employees are expected to perform their responsibilities in accordance with applicable quality requirements. 2. 2. All employees are encouraged to openly express all concerns for the safety and quality of Westinghouse items and services. The Westinghouse President and CEO authorizes and endorses the QMS. 6) identification of measurable quality objectives. Manufacturing. Management is responsible for ensuring that this policy is communicated.1 Executive Management Executive Management. Management is also responsible for ensuring that instances of noncompliances and opportunities for improvement are addressed in a timely manner and that personnel are indoctrinated and trained in the applicable quality system requirements. processes.QMS QMS Revision 6 6 Revision April 8. Project Management. implementation. Lower levels of executive management responsible for specific operational organization business areas may share these responsibilities. Quality. and implemented at all levels of the organization. Verification of the achievement of quality is accomplished by individuals or groups not directly responsible for performing the work.0 MANAGEMENT RESPONSIBILITY 2. 7) availability of information necessary to monitor.
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. and the quality of items and services. Marketing. 4) QMS integrity is maintained when changes to the quality management system are planned and implemented. Achievement of quality is the responsibility of each individual performing work. 2010
2. a focal point for assuring customer satisfaction. normally Senior Vice Presidents. This Senior Vice President has overall responsibility and is accountable for 1) the quality of items and services supplied. 5) ensuring the allocation of appropriate resources to satisfy quality requirements.3 Operational Organization Organizations reporting to the Westinghouse President and CEO are assigned responsibilities to ensure contractual requirements are identified and met. and appoints and supports a Management Representative to coordinate development. understood.2 Westinghouse President and CEO The Westinghouse President and CEO defines the overall quality policy and promotes a culture of conformance to requirements. These organizations include functions such as Engineering.3.1 Quality Policy The Westinghouse Quality Policy is: To provide products and services that fully satisfy customer and regulatory requirements. They are responsible for establishing and implementing a quality assurance program that complies with the commitments of the QMS and for appointing a Quality Manager(s). Figure 2 illustrates the typical Westinghouse operational organizations reporting structures that meet the requirements and commitments of this QMS. and work instructions are implemented.0 as well as the quality objectives.
QMS QMS Revision 6 6 Revision April 8. FIGURE 2 TYPICAL OPERATIONAL ORGANIZATION REPORTING STRUCTURES
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*Quality has direct access for quality related issues. 2011 August 13.
as necessary. and any substantial recommendations for improvement. 2. continual improvement by attaining specific. This review is conducted at defined intervals to communicate the continuing process effectiveness and suitability in satisfying the applicable quality and regulatory standards. 2. 2010
2. testing.2 Quality The responsibility for documenting the quality program is assigned to a Quality Manager(s) (or similar title). Task Leader. and assigned personnel may be located at a headquarters location. Lead Engineer. to reflect agreed upon responsibilities. servicing and replacement of items. Site Manager. prior review’s action items. Review input includes information on audit performance. the status of corrective and preventive actions. to the degree necessary. Engineering is responsible for performing the various technical functions associated with the specification. initiate actions. Manufacturing is responsible for the manufacture. fabrication. The Quality Manager has access to higher management levels. The Quality Manager is sufficiently free from direct pressure for cost/schedule and has the authority to stop work and delivery or installation of nonconforming items and services. 2.3.
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. Review output includes any decisions and actions related to improving quality management system and process effectiveness. Purchasing is responsible for all procurement services and serves as the primary interface with suppliers. 2011 August 13. They are documented and controlled in accordance with approved procedures. whether they report directly or through a functional organization. This access ensures the authority of the Quality Manager to identify quality problems. are responsible for performing and controlling activities to ensure that items and services supplied meet specified quality requirements. The organizational structure for a project may vary depending upon the nature. monitoring QMS performance. 2. Marketing is responsible for the preparation of offers and for managing customer communications.4 Project Management For accomplishment of a specific project or task. Job Superintendent. supplier performance. 2.3. Project Coordinator. known changes that may significantly affect the QMS. and/or servicing of items. wherever the work is to be performed. delivered item and service conformance. customer satisfaction. measurable quality objectives. such as Manufacturing and Engineering.3. scale and complexity of the work. management may assign an individual to be responsible for all aspects of the job and to manage the efforts of personnel working on the project. significant product improvements to address customer requirements. performance of selected processes. that its personnel are aware of organizational quality objectives that their activities may support.6 Interfaces Westinghouse organizational interface agreements are implemented. Quality is responsible for providing quality assurance program management and support.3 Functional Organizations Functional organizations. supplier facility or remote site location. Records of the management review are maintained.4 Management Review Executive Management and staff are responsible for reviewing the implementation of the requirements set forth in the QMS. construction. Each functional organization is responsible for ensuring.QMS QMS Revision 6 6 Revision April 8. or similar.3. for all quality related issues. design. and resource needs. make recommendations and verify implementation of solutions.5 Purchasing and Marketing Purchasing (Supply Chain Management) and Marketing provide support in accordance with the requirements of this QMS.3. Task Manager. and assessment of potential opportunities for improvement. and coordinating quality assurance activities. The title of such an individual may be Project Manager. including the Senior Vice President. regional facility.
including specific provisions for education and experience. or on a matrix basis to the Management Representative for quality policy matters.1 Contract Review Marketing and/or contract administration organizations are responsible for coordinating negotiation and contract review activities. This review is performed to ensure that customer requirements are adequately defined and understood. Quality Managers throughout the organization report either directly. test. specifies activities for which the individual is qualified. and that the capability exists to meet these requirements. NDE examination. This Quality Manager has responsibility for 1) the Quality Management System. and continually improve the effectiveness of the quality management system. assessment of QMS effectiveness. and to satisfy customer and regulatory requirements. Managers of activities affecting quality are responsible for 1) determining the personnel competencies necessary for the assigned activities and assessing associated needs. 2011 August 13.g. A record of the review is maintained. and supplier quality.. and any special skills training required for the performance of job activities.0 PRODUCT REALIZATION 4. and the period for which the certification is valid. During the review. Historical records of personnel education and experience may serve as documentation of competency. including the Quality Policy. the basis for certification. Personnel performing inspection.0 RESOURCE MANAGEMENT Necessary resources are provided to implement. Adequate facilities. Qualification programs include documentation of capability through either written tests or physical demonstrations of skill. as well as evidence of maintenance of proficiency based on retraining or continued satisfactory performance. nature. and audit activities are qualified in accordance with applicable requirements. experience. services.QMS QMS Revision 6 6 Revision April 8. These actions include indoctrination to and familiarization with applicable quality assurance program and procedure requirements. and complexity of the activity. information and work environment are provided and managed to support the delivery of items and services in compliance with customer and regulatory requirements. Actions to build or maintain necessary competencies are documented.1 Negotiation Marketing and/or contract administration or commercial/customer facing organizations distribute copies of customer specifications and subsequent changes regarding technical. maintain. and quality requirements to appropriate functional groups for review and comment prior to proposal submittal.5 Management Representative The Quality Manager designated as the Management Representative has direct access to the Westinghouse President and CEO for all appropriate quality issues. Documentation in the form of certificates of qualification. Competent. 2010
2. marketing and/or contract administration or commercial/ customer facing organizations coordinate all communication with the customer. equipment.
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. and proficiency of the individual. and records are maintained in accordance with applicable records procedures.
3. Personnel are aware how their activities support achievement of their organization’s quality objectives. when supplemented by applicable training records.1. This role is also established as a focal point for any employee to report issues concerning the QMS and for coordinating action for changes and improvements. The extent of such actions is commensurate with the scope. 4. 2) ensuring necessary actions (e. training) are taken to satisfy these needs and 3) evaluating these actions to confirm that personnel are adequately trained. administrative. properly trained and/or qualified personnel are provided to accomplish work activities. or other similar records. as well as the education.
4. and 2) monitoring overall QMS performance and assuring that the QMS provides for awareness of customer requirements. competent and qualified to manage and perform assigned work activities.
1 General Engineering controls the design process to ensure that the design and associated documentation meet applicable requirements and that design changes are properly evaluated prior to implementation. or similar designation under other national industry codes. drawings. Transmittal of design information is documented and controlled. 2) that other requirements necessary for the application (e. acceptance. distribution and revision of documents involving safety-related design interfaces. and 3) that the capability exists to meet all customer requirements.
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. verification and validation methodology. release. and the status of the information is identified. These interface controls include the assignment of responsibility and the procedures to be used for the review. such subcontracted services may include preparation of Design Specifications and Design Reports for ASME B&PV Code Section III components. These documents define and communicate requirements for procurement. Engineering organizations are responsible for performing design activities in accordance with established requirements and for preparing. key milestones.2 Design and Development Planning Engineering organizations are responsible for establishing and documenting a plan for a specific development or design activity. manufacturing..1. 4. reviewing. This review is performed to enhance customer satisfaction by ensuring that 1) all stated customer requirements are adequately defined and documented. and other design documentation. and design interfaces necessary to accomplish the design activity. services and/or specific customer projects.2.QMS QMS Revision 6 6 Revision April 8. Design interfaces for safety-related items are identified. Westinghouse responsibilities as the Owner’s Designee. Professional engineers performing national industry code certification activities are qualified in accordance with appropriate code section requirements (e. the identification of qualified personnel responsible for the design activity. Activities are performed by engineering organizations in support of new or modified items. Plans shall be maintained and implemented throughout the design activity.2 Organizational and Technical Interfaces Engineering organizations are responsible for establishing design interfaces with other organizations necessary to accomplish design project objectives and for documenting the identified interfaces.2. the customer order and subsequent amendments are distributed to appropriate functional organizations. After acceptance. 4. These engineering organizations are also responsible for complying with the applicable design-related requirements in established procedures. Quality requirements are specified by engineering and are reviewed by an independent organization to ensure that inspection. Appendix XXIII) when applicable according to governing regulatory requirements or contractual requirements.2. including consideration for new capabilities that may be required as work scopes expand and/or change. 4.g. Requirements that differ from those in the final proposal are communicated to the customer and resolved. ASME B&PV Code Section III. For example. when assigned by the contract. documented and controlled. servicing. 2010
4.2. and other activities.2 Design Control 4. shall not be subcontracted. Documentation of this review is maintained in accordance with established procedures. approval.2 Contract Review All customer orders and amendments received are formally reviewed by marketing and/or contract administration organizations and other designated functional organizations at the time of entry. Engineering organizations are responsible for developing and maintaining procedures that comply with the requirements of the QMS.2.1 Activity Assignment Engineering management is responsible for ensuring and documenting that personnel are qualified to perform assigned design work. regulatory) are determined and considered.g. test. and approving design specifications. Westinghouse may subcontract the performance of design work to a supplier approved for such services. installation. and documentation requirements are incorporated. The plan shall provide a description of the design scope.2. 4. 2011 August 13. quality.
computer program name.2. review.2. inspected. outputs. design reports. Sources of design input may include.5 Design Output Engineering organizations are responsible for design output. and describe the purpose. A commercial-grade item that is modified. to ensure inspection capability and understanding of acceptance criteria 4. design inputs and their sources. or reference to. and considers the safe and proper functioning of the designed items. 2011 August 13.3 Design Input Engineering organizations are responsible for identifying and documenting the design inputs to specified design projects.
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. method. revision.4 Design Analysis Design analysis documents are legible. drawings. identification of computer calculations. and specifications. 4. to identify technical support. assumptions. approval. including computer software. including computer type. results of literature searches or other applicable background data. ambiguous. either directly or by reference. and review and approval. and contain or reference product acceptance criteria. reproducible.QMS QMS Revision 6 6 Revision April 8. verified. inputs. or conflicting design inputs. 2010
Design interface considerations may include: Customers. to assess manufacturing capability to meet design needs Quality. and references such that the analysis can be reviewed and verified by a person technically qualified in the subject without recourse to the preparer. and the bases or reference to supporting application of the computer program to the specific physical problem. computer program verification. 4. Engineering organizations are responsible for the resolution of incomplete. to address contractual requirements and changes Other internal and external engineering organizations. and/or tested to demonstrate compliance to requirements more restrictive than the manufacturer’s original specifications is identified as different from the commercial-grade item and traceable to the documented difference. to ensure understanding of requirements Marketing and/or contracts administration organizations. evidence of. Typical design output includes analyses. and validated in accordance with established procedures. Documentation of design analyses for safety-related items includes. Design outputs shall also provide appropriate information for purchasing. Computer software is controlled. Engineering is responsible for ensuring that the design output complies with design input requirements.2. to ensure the availability of suppliers to meet design requirements Manufacturing. in the form that meets contract requirements. and distribution of documents and changes thereto Purchasing. production and service provision. design input. assumptions and identification of those that require verification as the design proceeds. release. as applicable: Customer specifications Performance requirements Functional requirements Industry codes and standards Regulatory and statutory requirements Technical requirements Information derived from previous similar designs Manufacturing process capability Engineering organizations are responsible for reviewing and approving the selected design inputs for adequacy. the objective of the analysis. customer and regulatory requirements.
and computer program or other calculation method used. 4.QMS QMS Revision 6 6 Revision April 8.6. and maintained. 2011 August 13. the state of the art. and identified assumptions Records of the results of the design reviews and any necessary actions shall be maintained. alternate calculations. as applicable: Design input selection correct Design output reasonable compared to design input Design input and verification requirements for interfacing organizations specified Design methods appropriate Design inputs correctly incorporated into the design Adequately described. the complexity of the design. 4.2.4 Design Verification by Design Review for Safety-Related Items Design reviews are performed on safety-related items by individuals or multi-disciplined design review teams. is performed in accordance with written procedures.2 Verification Documentation Engineering is responsible for ensuring that design verification. Design verification is conducted by individuals not directly responsible for the design scope with expertise in various aspects of the design scope. effects of failure or malfunction. the degree of standardization. similarity to previous designs.2. procedures require that in all cases design verification is completed prior to relying on the item to perform its intended function and before its installation becomes practically irreversible. is performed to ensure that the product conforms to the specified user requirements.6. validation is performed during earlier stages of the design process such as the use of in-process testing. including any software used in the design verification process.6. regulatory requirements.3 Design Verification of Safety-Related Items Verification is accomplished using design reviews.2. Designs and changes are verified prior to release of design documents for procurement. Design validation.5 Design Verification by Alternate Calculations for Safety-Related Items The requirements for verification by alternate calculations are described in procedures that include the review of appropriateness of assumptions. Design verification activities for projects are based on such factors as the complexity of the design.1 Verification Process Engineering organizations are responsible for ensuring that design verification is performed and documented. Unverified design documentation is identified and controlled. Verification by the originator’s supervisor may be permitted if the supervisor did not specify a single design approach or establish specific design inputs.2. input data. Engineering managers determine the extent of design verification required as a function of the importance to safety. stored.6 Design Verification 4.6. If a schedule conflict should exist. 4.2. 2010
4.6. Engineering is responsible for specifying in written procedures when design reviews using multi-disciplined teams are required. These reviews are performed by competent personnel and address the following. or qualification tests as described in procedures.2. construction. Engineering is responsible for providing evidence that the design and design verification were performed in accordance with procedural requirements and ensuring that records are collected.
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. and/or service. and contractual requirements. and the similarity with proven designs. validated software or independent review. reasonable. such as qualification or final product testing. The methods of design verification used are documented and include one or more of the following: Tests or demonstrations Alternate calculations Design reviews 4. manufacture. When it is appropriate to do so.
4.7 Design Changes The need for changes to designs and design documentation may originate from many sources.2 Instruction Manuals Instruction manuals that are used for proper and safe installation. Part I Supplement 11S-2. Subpart 2.9 Computer Software Computer software developed as a deliverable safety-related product or used in the design. and retirement. including ISO 90003. The engineering organization responsible for the original design is responsible for controlling design changes. 2010
4. For tests performed on models or mockups. unless another organization has been designated in writing. 4. operation and maintenance. analysis.8. Design changes are evaluated to determine their effect on the overall design and on any analysis upon which the design is based. Verification is performed at the completion of each phase to ensure that the output of a given phase fulfills the requirements established by previous phases. code implementation and testing. and systems. (i. design documents. and test results are verified in accordance with written procedures. design. changes are performed and verified by the same process or by a similar process with the same degree of discipline. maintenance or repair of original safety-related items are provided as specified by engineering organizations.1 Bulletins Notification to customers of problems or issues that relate to supplied items or services are communicated via technical bulletins in accordance with an established procedure. 2011 August 13.e. is available to the customer prior to installation of equipment.6.8 Technical Information 4. Changes to approved design documents. Part II. is developed. scaling laws are established and verified.QMS QMS Revision 6 6 Revision April 8. prior to use in final design work. Design changes are initiated and documented in accordance with written procedures. Functional requirements. These procedures include provisions for the validation and acceptance of software obtained from external sources. manufacturing and quality organizations. Test specifications are reviewed and approved by the responsible engineering group. Engineering organizations are responsible for maintaining records of changes. Information regarding verification that is incomplete. installation. including field changes. provided that it encompasses the activities associated with requirements definition. structures.2. test requirements. as appropriate. controlled.. Test results obtained for model or mockup test work are subject to error analysis. 4. are subject to the same review and approval process as the original design. 4. Unless specifically authorized by procedures. suppliers. Computer software developed for other than safety-related applications will be processed in accordance with procedures that meet specific contract and other requirements. including customers. and maintained in accordance with procedures and instructions that comply with ASME NQA-1. including the reasons for the change and effects on existing items.2.2.2. Qualification tests of safety-related items validate and demonstrate the adequacy of performance under conditions that simulate the most severe design conditions in accordance with written test procedures and test specifications.2.2. operation. Engineering organizations developing or utilizing computer software are responsible for establishing these procedures. including incomplete qualification tests. Results of the qualification tests are approved by the engineering group responsible for the design. Validation is performed
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.6 Design Verification by Qualification Tests for Safety-Related Items Qualification testing is performed to ensure that items conform to defined user needs and/or requirements. or operation of safety-related components.1 Computer Software Development Any suitable software life cycle model may be adopted. where applicable.9.2.7) and ISO 9001.8. 4.
4. This documentation is maintained and is available to organizations as defined in established procedures.3 Computer Software Testing Computer software is tested for all intended applications.9. Procedures will be established that identify the controls for non-nuclear hardware systems based on specific customer and other requirements. 4.3. and testing.9. testing is independently verified. and resolution of nonconformances.2. Procurement activities are controlled through documented procedures and instructions that include requirements for bid evaluation. Commitments to resolve unacceptable conditions are obtained from the supplier prior to contract award.2. Audit programs for suppliers of items and services for nuclear power plants that are not subject to United States NRC regulations comply with requirements imposed by the governing regulatory agency or contract. or placement of a purchase order. Supplier audits need not be conducted for suppliers of safety-related items which are: 1. Acceptance criteria may be based on hand calculations. 2011 August 13. Documentation of the acceptability of suppliers is maintained and identifies the items and/or services to be supplied. Quality determines the need to conduct supplier audits based on an evaluation that is conducted and documented in accordance with ASME NQA-1. Suppliers of safety-related items and services are evaluated and approved by Quality prior to their designation as a qualified supplier. Periodic in-use manual or automatic self-check routines will be prescribed and performed for those applications where computer failures or drift can affect required performance. or when significant hardware or operating system configuration changes are made. The degree of testing is dependent on the importance of the computer software to safety. Active qualified suppliers (including suppliers accredited under national industry codes such as ASME) of safety-related items are evaluated annually and audited at least every 3 years except as described below.3. Relatively simple and standard in design. 4. documented results from other validated computer programs. Appendix 4A-1. empirical data. or performance standards established through use. 4. Adaptable to standard or automated inspections or tests of the end product to verify quality characteristics upon receipt. and controlled by authorized personnel in accordance with established procedures. Spare or replacement parts are procured to requirements which are equivalent to or exceed the original requirements. selection of suppliers. manufacturing. complexity of the program. Section 5. communication of requirements to suppliers.1 General Controls of purchased items and services are established to ensure that applicable technical and quality requirements are met. and 2.QMS QMS Revision 6 6 Revision April 8. published data in technical literature. Testing is conducted in accordance with written procedures. 4.2. For safety-related items and services. 2010
upon completion of software development to ensure that the code satisfies all identified requirements and produces correct results.2 Computer Software Change Control Changes to software are documented.10 Computer Hardware Systems In-use test problems will be run whenever the computer program is installed on a different computer.1. For nuclear applications.3 Procurement 4. evaluation of supplier performance.
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. and the results are documented. approved. and prior documented performance.2 Supplier Selection The purchasing organization is responsible for placing orders only with suppliers that have been found acceptable in accordance with established procedures.
Supplier management is informed of problems.4 Procurement Documents Procurement documents (i. purchase requisitions.
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. specifications) are controlled to ensure that applicable technical and quality requirements are communicated to suppliers. Procurement documents for safety-related procurements require qualified suppliers to have a quality program consistent with the quality standards required by the governing regulatory agency or alternate requirements invoked by customer contracts. Organizations responsible for original requirements documentation submitted to Purchasing are also responsible for processing changes to that information. submitting the changes to Purchasing and revising standard documents. Suppliers of safety-related items and services are evaluated and selected prior to their designation as a qualified supplier. 4. as well as monitoring of supplier performance. to incorporate the changes. supplier quality requirements. the surveillance representative verifies supplier activities such as the following: Written instructions are maintained current. These methods include one or more of the following: (a) evaluation of the supplier’s history (including current capability) of providing the same or similar item in accordance with specified requirements. The frequency and scope of surveillance vary with the importance to safety. and commitments for corrective action are obtained. complexity of an item or service. testing. Corrective action is implemented. as appropriate. and customer contractual requirements. Purchasing organizations are responsible for formally communicating changes to suppliers. when required. Quality requirements are incorporated into procurement documents in accordance with the QMS. as appropriate. Suppliers of safety-related items and services for nuclear power plants not subject to United States NRC regulations are evaluated and qualified in accordance with the requirements of the governing regulatory agency or contract. and release of items. Surveillance planning for complex items is performed by Quality.3. engineering drawings. Procedures are established to describe methods for evaluating supplier performance and for initiating corrective action. Supplier certificates are correct and based upon objective evidence. Engineering organizations define technical and quality requirements for purchased items and services.3. 4. and supplier performance. 2010
Suppliers are evaluated and selected considering the historical quality performance data and audit/survey reports to the extent applicable to the item or service being procured. as appropriate. and/or (c) the supplier’s technical and quality capability determined by a source evaluation of their facilities. and the content and implementation of their quality program. for information and resolution of significant problems. Failure of suppliers to correct problems contributing to unacceptable performance constitutes a basis for disqualification. Procedures describe requirements for the evaluation and selection of suppliers. 2011 August 13.3 Surveillance Quality conducts surveillance of suppliers during fabrication. regulatory. and special emphasis is placed on aspects of manufacture and inspection that could affect equipment performance and reliability. and as specified in procurement documents.QMS QMS Revision 6 6 Revision April 8. personnel. Reports are provided to management. inspection. Westinghouse requires the applicable portions of 10CFR50 Appendix B as evaluated in accordance with ASME NQA-1 for items and services provided to nuclear power plants subject to United States NRC regulations. in accordance with quality requirements. purchase orders.e. (b) review of the supplier’s current quality records supported by documented qualitative and quantitative information which can be objectively evaluated. In addition to item verification. Nonconformances and/or deviations are documented by the supplier and are reported and dispositioned in accordance with requirements of the procurement document.
3. as described in documented procedures. testing.7.3.4. 4. except in those cases in which a subsequent test or inspection will verify acceptability. Such requirements specified in customer contracts are identified during the contract review process and communicated to the applicable quality and purchasing organizations for coordination with the customer and supplier. utilize established policies and procedures that meet the applicable requirements of the QMS.
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.3. evaluated. these requirements are specified in procurement documents. 4. and tested prior to use. and controlled to permit recall until acceptance is completed. they will be subject to technical verification. 4.3. audit. Records of customer involvement are maintained in accordance with established procedures.3.4. documented. Items with contingent conditions that require additional action after delivery are documented and monitored until resolution is complete and documented. or other informational purposes. and/or verification purposes. or procedures.3. or alternate calculations Design-related computer software control 4. 4.QMS QMS Revision 6 6 Revision April 8. or providing software services.6 Documentation Supplier submittals of documents are evaluated against approved acceptance criteria for technical correctness.2 Customer Access to Suppliers Customers may require access to suppliers’ locations for surveillance. and procedures for review.3. and completeness of test data.4.1 Supplier Design Controls Design controls required of suppliers include: Measures to ensure that design bases are correctly translated into drawings. Procured software that has not been developed in accordance with the requirements of the QMS shall be controlled. audit of the activity.3.7. receiving inspection. 4. Acceptance is performed in accordance with written checklists. specifications.7 Acceptance 4. 2011 August 13.2 Engineering Services When engineering services are procured for safety-related items. Methods of acceptance include source verification. approval. specifications. plans.5 Computer Software Procurement Westinghouse organizations responsible for developing or supplying software. and instructions Documented review of designs to ensure that appropriate quality standards are specified Control of design changes commensurate with those applied to the original design Review and approval of changes to quality documents by the group responsible for originating the documents Independent verification of designs by review. 2010
4.1 Receiving Inspection and Testing Procedures are established to ensure: Incoming items are not used or processed until they have been accepted for use. and review of source documents attesting to acceptability. Items released for urgent production purposes are identified.3 Document Submittal When suppliers are required to submit documents such as drawings. procedures. adequacy of inspection methods. or other objective evidence reviewed to ensure conformance with procurement requirements.
7. 4.QMS QMS Revision 6 6 Revision April 8. 2010
4. ASME B&PV Code Section III stamped items). appropriate item designation.3.4 Quality Releases Quality releases are prepared and issued for items that will not otherwise have their acceptance documented by Westinghouse prior to being shipped to the customer. Westinghouse may utilize commercial-grade items in compliance with Generic Letter 89-02 [NRC endorsement of EPRI NP-5652. as appropriate. to verify the supplier’s compliance with procurement documents. The quality release is a document that provides for: The specific identification of the procured item by purchase order number. Certification that the equipment meets requirements of the purchase order. before the items are supplied for safety-related applications.8 Industry Code-Supplied Items Items required to meet national industry code (e. are subjected to a dedication process that is defined and authorized by Engineering in accordance with procedures that meet the requirements of the governing regulatory agency. the responsible organization and the applicant/licensee or agent will mutually establish the test requirements and acceptance documentation. Approved deviation notices are listed on the quality release. including requirements that have been deferred and are to be accomplished at the site. Division 1) requirements are supplied as follows: Obtained from suppliers holding the proper industry code certificates of authorization.” as appropriate. For radioactive materials transport packaging subject to United States NRC regulatory requirements. No repair. and specifications.3.10. S.g. These documents are authenticated by designated personnel based on documented acceptance records. in accordance with established procedures. ASME B&PV Code Section III. Audits. inspections and document review are performed. surveillance. 4. modification. or alteration activities are performed on items procured under the QMS when supplied in accordance with a national code (e.. 4. replacement.7.
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. “Guideline for the Utilization of Commercial-Grade Items in Nuclear Safety Related Applications” (NCIG-07)]. based on the item’s importance to safety and/or complexity of the item. NRC Regulatory Guide 7. or Supplied under an independent Westinghouse quality program accredited by the national code agency. items not originally intended for safety-related applications. Identification of any deviations to the procurement requirements.3 Post-Installation Testing When post-installation testing is required for acceptance of safety-related components.7.
4. or Certified Material Test Report (CMTR). Inspection Certificate. and serial number.3.g.. 2011 August 13.9 Commercial-Grade Items Commercial-grade items.5 Statement of Conformance A statement of conformance is documented for items and services in accordance with customer requirements and applicable procedures.3. For nuclear power plants subject to United States NRC regulatory requirements. commercial-grade items are utilized in accordance with U.3. “Establishing Quality Assurance Programs for Packaging Used in the Transport of Radioactive Materials. Examples of these include Certificate of Compliance. drawings.
1 Identification Requirements Engineering is responsible for specifying identification requirements of items.QMS QMS Revision 6 6 Revision April 8. 4. appropriate requirements are included in the procurement documentation.6. on documents attached to the item.3 Traceability of Items When regulatory or customer requirements include traceability of items. tools. procedures. Items including consumable materials and items identified as having limited calendar.2 Identification of Items Identification of items is maintained. service.5. Typical elements of process control include but are not limited to: Work instructions Quality workmanship standards Routings
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. Suppliers are required to identify all supplied items in accordance with the requirements of procurement documents. The identification may be on the item itself. and applicable standards and regulations. the applicable marketing and/or contract administration organization communicates the appropriate customer requirements to the responsible organizations. and information to perform their work in compliance with requirements. checklists.4 Control of Customer-Supplied Product When customer items and material are supplied in accordance with contractual requirements. If the requirements impact suppliers. Procedures provide for the identification. damaged. When required. procedures are established to provide identification. 2011 August 13. and protection of customer-supplied items and material and for the application of such material in the manufactured item or service. equipment. 4.5. 4.6 Process Control 4. and installation activities are planned and performed under controlled conditions that ensure conformance to customer requirements. Engineering organizations define the traceability requirements in drawings or specifications and provide specific instructions for accomplishing the required identification. and/or other appropriate methods. Management is responsible for ensuring that only properly trained and/or qualified personnel are assigned to accomplish work activities and that they are provided adequate facilities.1 General Manufacturing. computer software. traceability. process control documents. 2010
4. or operating lives or cycles are traceable and controlled. as necessary.5. quality system requirements. 4. inspection. Procedures identify the organization responsible for storing and controlling these items in a manner that precludes use after the shelf life or operating life has expired. Any customer-supplied item or material that is lost. to provide confidence that the correct items are used. Records of item traceability are maintained in accordance with established procedures. Processes affecting the quality of items and services are controlled by instructions. The loss of identification on traceable items is documented and the items dispositioned in accordance with established procedures. drawings. or on containers in which the items are handled.5 Product Identification and Traceability Procedures are established to specify the methods and extent of identification and traceability of items to ensure that only correct and acceptable items are installed or used in items and services. or otherwise unsuitable for use is documented and reported to the customer. 4. shelf. and records. process parameters and environmental conditions are specified and maintained.
environmental effects. calibration intervals. equipment. In addition. and condition of the item being verified. and Test Equipment Inspection. Calibration standards have a higher accuracy level than the equipment being calibrated. Each device is properly controlled. organizations/subsidiaries may utilize procedures and personnel qualified by other Westinghouse organizations if the procedures and personnel have been qualified and certified in accordance with a quality program that has been approved by the user organization. monitoring. Special processes include. 4. the calibration standard used. as appropriate. brazing. templates. Documentation of personnel. Handling and storage of measuring. or both. and test software are also controlled to ensure accuracy. Personnel using measuring. Procedures have been established for control of inspection. The organization utilizing the applicable procedures or personnel is responsible for reviewing certifications for compliance with the specific job requirements prior to use. and test equipment utilization is controlled. including a description of the device. inspection software.QMS QMS Revision 6 6 Revision April 8. accuracy. and results of the calibration. range. Where no national standards exist. welding. monitoring. next due date. including equipment accuracy. cleaning and heat treating. Out-of-calibration devices are tagged or segregated
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.6. and test equipment are responsible for ensuring that the equipment is calibrated. Measuring. and software. but are not limited to. Inspection and test software is validated prior to use. and tolerance to accomplish the function of determining conformance to specified requirements. and process qualifications is maintained. Each inspection. standards and regulatory requirements. including tools. measuring. is maintained. measuring. measuring. microprocessors. Jigs. calibrated. to ensure that such devices fit the purpose and are of the proper type. when used as an integral part of the measuring. A record system. measuring. equipment. 2010
Acceptance criteria Process monitoring Process and equipment approval as appropriate Checklists Process control documents Validation and control of computer software used for process control Maintenance of equipment 4. Calibration is performed at specified intervals in accordance with written procedures using standards traceable to national recognized standards. and test device is given a calibration status indicator based upon the latest calibration records. skills of personnel using the equipment. the unique device identifier. fixtures. Welding and NDE are performed in accordance with written procedures. and test equipment system.7 Control of Inspection. Special processes that could affect the quality of items or services shall be performed by qualified personnel using qualified written procedures in accordance with applicable industry codes.2 Special Processes Special processes are those processes in which the results are highly dependent on the control of the process or the skill of the operator. Qualification of process controls is performed. and test equipment are calibrated and controlled in accordance with established procedures to ensure the accuracy of measurements. to ensure that the special process will yield acceptable results. Process controllers. and test equipment. Selection of equipment type takes into account factors that may affect the known measurement uncertainty. Qualification of processes and personnel for welding and NDE are in accordance with the applicable national industry code (e. nondestructive examination (NDE). Personnel. ASME Boiler and Pressure Vessel Code) or other specified requirements. and test equipment are controlled to ensure that the accuracy of the equipment is maintained. utilizing personnel of the organization who are qualified and certified in accordance with the organization’s approved quality program. and procedures used to perform special processes are qualified in accordance with established procedures. the basis used for calibration shall be documented. as appropriate. Inspection. are not interchanged without recalibration of the test system. Subcontractors performing special processes at operating nuclear plant sites and other locations are managed by the responsible Westinghouse organization in accordance with approved procedures. 2011 August 13.g. and adjusted at specified intervals to maintain its accuracy within the necessary limits.
4. Procedures require that items shipped from suppliers. and preserving. and delivered in accordance with codes. When necessary. packaged. labeling.8. Engineering organizations are also responsible for identifying shelf-life characteristics and preservation and storage requirements. and customer requirements.2 Handling Engineering and user organizations are responsible for specifications and procedures for the use of handling equipment. 4. and protective environments are specified for storage by engineering organizations.8. Packaging. procedures. and systems are established to protect against deterioration or expiration of shelf life.8.3 Storage All stored items are properly identified and located in areas that provide adequate control of access. Procedures also provide for the handling of items to prevent damage or deterioration. Purchasing is responsible for transmitting shipping requirements to suppliers and determining their capability to meet them. including cleaning.QMS QMS Revision 6 6 Revision April 8. Purchasing organizations are responsible for transmitting storage requirements to suppliers and determining their capability to meet them. Storage. or drawings. special coverings. stored. items processed internally. Storage areas are monitored at planned frequencies to ensure adequacy of the storage system and the status of stored items. Documentation is maintained to support an evaluation of the validity of previous measurements when measuring. storage. • Special material handling requirements. 4. such as shelf life and environmental control. 2010
until repaired and recalibrated.
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. and test equipment from adjustments that would invalidate the calibration settings.8 Handling. and items shipped directly to customers are received in acceptable condition. measuring. designs. and shipping instructions will be provided in accordance with the requirements of the customer. equipment. and preservation for shipment and delivery are performed in accordance with documented instructions. packaging.1 General Systems are established to ensure that parts and material are received. special handling. regulations. standards.5 Delivery Each organization is responsible for defining transportation requirements to ensure integrity of items during delivery to their destination and for monitoring conformance to established methods. When items are shipped to a nuclear power plant site or storage facility. Procedures also provide for: • Storage requirements. or replaced. 4. Periodic equipment examinations verify conformance to required codes and/or standards. and • Standard and nonstandard shipping requirements. . Systems and practices provide for the safeguarding of inspection. and test equipment is found to be out of calibration.4 Packaging and Preservation Cleaning. packaging. handled. as specified by the responsible engineering organization.8. These requirements include packaging and preservation provisions for both long-term and short-term storage and are implemented by the organization responsible for accomplishing the work. 4. Preservation and Delivery 4.8. 2011 August 13. marking.
QMS QMS Revision 6 6 Revision April 8. and field test programs provide training on systems. and contractual requirements. and customer and regulatory requirements. 5. Responsible organizations provide technical direction to customer personnel. on-line start-up testing. items and services to customers upon request. such as radioactive contaminated field service tooling. Organizations involved in maintenance programs. preventive or continual improvement actions. 4. and support corrective. The procedures that describe this application are implemented when specified requirements. as well as other similar systems. customer subcontractors.0 MEASUREMENT.9 Servicing Organizations have engineering and service capabilities that ensure proper installation. or assemblies to the manufacturing plant for either warranty repair or regular repair and for service in the field when appropriate. items or service in the service work scope. Interfaces are identified and maintained to provide support as necessary to meet servicing work scopes. or item performance characteristics can be evaluated using statistical techniques to determine item or service acceptability or to identify improvement opportunities. 2010
4. ANALYSIS AND IMPROVEMENT The quality management system provides control over a system of interlinked individual processes.2 Performing Services Services (including repair services) are performed by each organization in a controlled manner that ensures conformance to the organizations’ procedures. 2011 August 13. Each organization identifies the responsibilities for approving the application of statistical techniques and evaluation of results. process capability. as applicable. 4. as applicable. production tests. These processes are monitored and the resulting data is used to demonstrate conformance to specified requirements.2 Inspection and Testing Inspection and testing are performed on both purchased and manufactured items.9. materials.8.6 Shipment of Hazardous Goods Assigned organizations are responsible to ensure that the packaging and shipment of hazardous goods and materials. and acceptance of supplied systems and items.1 Statistical Techniques Organizations are responsible for incorporating statistical techniques into operations to the extent necessary to ensure that acceptable items and services are provided in an acceptable manner. or specific planned services provided to the customer. reliability. construction tests. Organizations utilizing statistical techniques in activities establish procedures for analyzing the results of the statistical information and initiating changes to controls when appropriate. 5. 4. Each organization identifies the statistical techniques that are adequate to ensure that quality and technical requirements are achieved.1 Servicing Requirements Engineering organizations responsible for field services determine the applicable requirements by reviewing customer contracts and technical documentation that define the system. Procedures and work instructions are used to ensure that the servicing work is performed under a degree of control consistent with the original manufacture and/or installation of the systems and items. to verify compliance with acceptance criteria.9. are performed according to national and international regulations. measuring and analysis is used to support the management review process in which executive management participates. prototype qualification tests. Tests for safety-related items may include proof tests before installation. Engineers from appropriate organizations participate in the process for returning components. This monitoring. 5. and pre-operational
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. post-modification tests. The management review process identifies the significant processes that were targeted for improvement and the associated quality objectives.
Procedures are established to ensure: Identification and disposition of nonconforming items. Positive recall measures are applied to ensure that the required inspections and tests are satisfied if process inspection and test points are bypassed. and Process monitoring and control methods are employed using qualified processes and people.QMS QMS Revision 6 6 Revision April 8. 2010
tests. for acceptance of safety-related items. and controlling unverified items to permit recall and replacement in the event of a nonconformance to specified requirements. Inspection procedures/plans include. steps integrated into other process control documents. industry codes and standards. 2011 August 13. and contractual requirements that are provided or approved by the organization responsible for the design. if applicable Records to be maintained Tests are performed in accordance with written procedures or instructions which include. These may include checklists. documenting. Inspections are performed in accordance with written procedures or inspection plans.
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. For safety-related items and services. including associated documentation. Items are held until completion of required in-process inspections and testing. specifications. have been completed and results accepted before items are released. 5. as a minimum: Organization performing the inspection Characteristics being inspected Specification of inspection method on safety-related items Acceptance criteria Sampling plans. 5. Process monitoring and inspections may be used in combination to ensure that specified requirements for control of the process and quality of the item are being achieved. as a minimum: Identification of item being tested Prerequisites Acceptance criteria Calibration requirements Mandatory hold points Test conditions Test equipment Test personnel requirements Requirements for recording test data Records to be maintained Procedures provide for identifying nonconforming items and for identifying. Inspections and tests are performed by personnel checking their own work or by qualified inspection and test personnel other than those performing the work. Sources of criteria include drawings.2. This authorization is documented. Work shall not proceed beyond hold points without authorization from the organization that established the hold point(s). forms. when required by contractual or regulatory requirements. If hold points are required. they are identified in applicable documents. or work instructions.2 Final Inspection and Testing Procedures are established to ensure that required final inspections and tests.1 In-Process Inspection and Testing Items in process are inspected commensurate with their complexity and importance to nuclear safety.2. inspections or tests will be performed by qualified personnel who are independent of those performing the work. Final inspection and testing include the resolution of any nonconformances. These activities are documented when required.
action taken for deviations noted. evaluation. customer approval of the final disposition is obtained. results and acceptability. segregation (if practical). In the disposition of a safety-related item. as a minimum. or reject and scrap.1 General Conditions adverse to the quality of items and services are identified. type of observation. 2011 August 13. tests. documentation. date. and to prevent the use of defective material in production. 5. Altering the sequence of tests.4 Control of Nonconforming Product Nonconforming items and services are controlled to ensure proper disposition. and notification to affected organizations. inspections or other operations requires the authorization of personnel responsible for the function being altered. to document that items satisfy established criteria. and person(s) evaluating test results. inspector/tester or data recorder. Procedures are established to ensure that an item has satisfactorily passed required inspection and tests. accept as-is. For significant conditions adverse to quality.3 Inspection and Test Status The organization responsible for a work scope ensures that the status of inspections. All personnel are responsible for reporting nonconformances in accordance with established procedures. 5. tests. The authority for applying and removing status indicators is specified. Some examples of status indicators include: Color-coded markings Tags Authorized inspection stamps Nonconformance reports/tags Labels Routings Bar codes on worksheet routings Inspection records Test records Physical location Labeling of software Authorized personnel are responsible for ensuring that only items conforming to specified requirements are released for shipment. Inspection and test records for safety-related items shall. repair. documented. technical justification for the acceptability of a nonconforming item that is to be repaired or used as-is will be documented. Procedures are established for the identification. 5. and corrected in accordance with established procedures. Nonconformances of these items will be subject to control measures commensurate with those applied to the original design. identify: item. these procedures
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. corrective action.3 Inspection and Test Records Procedures establish provisions for generation of quality records of planned inspection and test activities. analyzed.5.QMS QMS Revision 6 6 Revision April 8. Disposition may include rework. Repaired and reworked items are reverified in accordance with the original criteria or as specified in the disposition. Status indicators are used on items or in documents traceable to the item to ensure that required inspections. and operations can be determined at any point throughout the process. A nonconformance is defined as a deficiency in characteristic. documentation.2.5 Corrective and Preventive Action 5. or procedure that renders the quality of an item or activity unacceptable or indeterminate. 2010
5. and operations have been performed before release in accordance with established procedures and instructions. When required by contract. as appropriate. review.
Reported conditions that become overdue are escalated to higher management for resolution. results of external audits. Lead auditors are qualified in accordance with applicable standards. evaluation. Supplemental audits are performed when necessary to verify specific activities. and customer complaints. failures. Schedules are updated as necessary to ensure that adequate oversight is maintained. including actions to prevent recurrence. and internal practices. following. implementation. Reports documenting results are prepared upon completion of the audit and distributed to appropriate management. as appropriate. For significant conditions adverse to quality. inspections. When necessary. and verification of corrective action to prevent recurrence. and/or implementation of corrective actions. survey feedback on delivered items and services.5. Action to prevent adverse impact on customer satisfaction is based on information that comes from direct customer discussions. 5. and conducted in accordance with established procedures. and reviewing effectiveness of the corrective actions. They have the authority to stop work or ensure adequate controls are in place until effective corrective action has been taken and any applicable changes have been incorporated in procedures and communicated to appropriate personnel. services. Reports. and internal quality performance monitoring and indicators. Provisions are contained in procedures to ensure that corrective actions are reviewed and not inadvertently nullified by subsequent actions. Auditors are trained on quality standards. processes. processes.6 Internal Quality Audits 5.1 Internal Audits The quality organization is responsible for implementing and maintaining an internal audit program to examine and evaluate objective evidence for compliance with the QMS and evaluating the effectiveness of implementation. are provided to the appropriate level of management. Supplement 2S-3 and applicable procedures.2 Corrective Action The need for corrective action is identified through sources such as nonconformances. Westinghouse qualifies lead auditors in accordance with ASME NQA-1. assignment of responsibility for corrective action. this action will include the application of controls to ensure that it is effective. Audit frequency is based on the status and importance of an activity. using written procedures and/or checklists. Internal audits of activities affecting the quality of items and services are scheduled. Westinghouse may also qualify lead auditors in accordance with
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. documentation of the cause and corrective action taken.5. Organizations performing quality/product assurance functions participate in evaluating and verifying corrective action implementation.QMS QMS Revision 6 6 Revision April 8.3 Preventive Action Quality data is analyzed for trends in items. For organizations subject to governing regulatory agencies other than the United States NRC. Audits are performed by qualified personnel. and systems that may require action to eliminate causes of potential conditions adverse to quality. 5.6. 5. the causes are determined and documented and the impact on items and services is evaluated. and information captured in nonconformance tracking systems. Audit reports require the assessed organizations to provide a response within a specified time period to identify planned corrective actions and a schedule for completion thereof. Quality is responsible for evaluating. 2010
provide for identification. 2011 August 13. when applicable. Quality retains responsibility for the validity of external audits used as input to audit schedules. audits. planned. The results of these analyses are provided to management to determine the preventive action required to prevent occurrence. malfunctions. independent of the activity being assessed. regulatory requirements. surveillance. and verifying corrective action implementation. and reporting to the appropriate levels of management. as necessary.
audit reports. 2011 August 13. and documentation of completed corrective actions. checklists. Procedures for implementing the self-assessment process are developed in detail commensurate with the complexity of the activity and importance to safety.6. Qualification records are maintained by Quality. Results of self-assessments are communicated to responsible management. Audits will be conducted on service activities at customer sites when specifically identified in the contractual agreements and will be scheduled with the following considerations. written replies. Audit records include audit plans.3 Self-Assessments Self-assessments are performed for nuclear projects when an organization is a licensee or participates as an applicant for new plant design/construction and implements 10CFR50 Appendix B quality program requirements. 5. 2010
regulatory or contractual requirements applicable to those organizations.
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. when contractually required: As early in the life of the activity as practical At intervals consistent with the schedule for accomplishing the activity Commensurate with the status and importance of the activity 5.QMS QMS Revision 6 6 Revision April 8.6.2 Audits at Field Locations Field services are conducted and controlled in accordance with specific contractual requirements.
“Quality Assurance Program Requirements (Design and Construction)” Westinghouse follows NRC Regulatory positions with the following clarifications: Section C. which are compatible with Reg. “Quality Assurance Program Requirements for Research Reactors” .5 Reg.1. Guide 1.and Radioactive-Waste .36. specific level designations for personnel involved in inspection.See specific SAR. Reg. “Seismic Design Classification” . Rev-.28. paragraph 3.152. Guide 1. Rev 4. with the following clarifications. Where three levels of qualification are to be utilized depending on the complexity of the function involved. and testing activities may not necessarily be used. Rev. Rev 4. Rev 2.Not applicable to scope of work.54. S.Westinghouse organizations follow NRC regulatory positions. “Design Guidance for Radioactive Waste Management Systems. Rev-. Guide 1.
1. a General Education Development (GED) equivalent of a high school diploma is considered acceptable. Rev 2.See specific SAR.2
1. “Quality Assurance Program Requirements (Operation)” -Not applicable to scope of work.26. “Audits” Position (Clarification) The regulatory position in Section C. Guide 1.3 along with alternatives to NQA-1.See specific SAR.143. “Nonmandatory Guidance on the Qualification of Inspection and Test Personnel” provides guidance on the qualification of inspection and test personnel.0.
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.0 REGULATORY GUIDES 1.Containing Components of Nuclear Power Plants” . Rev-. Guide 1. Section C. Guide 2. see specific SAR.8. and Components Installed in Light-Water-Cooled Nuclear Power Plants” . “Nonmetallic Thermal Insulation for Austenitic Stainless Steel” -Quality Assurance controls are applicable.Steam . Guide 1. Rev 3. A combination of position descriptions and pre-determined qualification requirements for a position define the level of capability required to perform the function.4 1.7
1. 3 will be followed. Appendix 2A-1.QMS QMS Revision 6 6 Revision April 8. Reg.3
1.Where high school graduation is specified in (Appendix 2A-1). “Criteria for Programmable Digital Computer Systems Software in Safety-Related Systems of Nuclear Power Plants” . Reg. Guide 1. Reg.10 Reg. Rev 3. Reg. “Quality Assurance Requirements for Protective Coatings Applied to Water-Cooled Nuclear Power Plants . when applicable.6
1.29. NRC REGULATORY GUIDES AND ASME NQA-1
Westinghouse organizations comply with the regulatory and ASME NQA-1 positions listed below. alternatives. Guide 1. Structures. Guide 1.5. Position (Alternate) . These methods are used to identify levels of capability that include the comparable requirements of the levels identified in Appendix 2A-1. Reg. 1. Guide 1. Reg. Additional positions on Regulatory Guides and ASME NQA-1 may be given in individual Safety Analysis Reports (SARs).9
1. examination.28. Rev-.See specific SAR. 2011 August 13.Not applicable to scope of work.33. 2010
APPENDIX A POSITIONS ON U.1 Reg. “Qualification and Training of Personnel for Nuclear Power Plants” . and exceptions.3. “Quality Group Classifications and Standards for Water . 1.
Rev 2.15 ASME Boiler & Pressure Vessel Code. “Quality Assurance Program Requirements for Fuel Reprocessing Plants and for Plutonium Processing and Fuel Fabrication Plants” Not applicable to scope of work. Guides 1.Radioactive waste QA controls are to be in accordance with this position.
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. 1.10.17 Regulatory Positions 2 and 4 of Branch Technical Position CMEG 9. Rev 2. Rev -.5. .14 Reg. 1. Section III . as applicable. 1.8.QMS QMS Revision 6 6 Revision April 8. 1.1 Fire protection QA controls are to be in accordance with this position.13 Reg. 1. “Establishing Quality Assurance Programs for Packaging Used in the Transport of Radioactive Materials” .11 Reg. “Quality Assurance Requirements for Protective Coatings Applied to Fuel Reprocessing and to Plutonium Processing and Fuel Fabrication Plants”.28. 1. Guide 1. 1. 1.21. Guide 3.18 Regulatory Position 6 of Reg.5-1 as given in SRP Section 9. 1.16 Generic Letter 89-02 endorsement of EPRI NP-5652. 1.12 Reg. Guide 4.Westinghouse organizations follow the NRC regulatory positions. 1. “Quality Assurance for Radiological Monitoring Programs (Normal Operation) Effluent Streams and the Environment” . Rev 2.143. Guide 3.3. 2011 August 13.29. Guide 7.For safety class items covered by Section III of the ASME B&PV Code the quality assurance requirements (NCA 4000) are supplemented by Reg. Rev 1.26.33.15. 2010
1. 1.152 and Generic Letter 89-02.Not applicable to scope of work.Not applicable to scope of work. “Guideline for the Utilization of Commercial-Grade Items in Nuclear Safety-Related Applications (NCIG-07)” -Westinghouse organizations follow these guidelines.
Quality Assurance Record: “A completed document that furnishes evidence of the quality of items and/or activities affecting quality.”
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.Clarification The responsibilities and authority of persons involved in the design process are defined by organization charts.QMS QMS Revision 6 6 Revision April 8.” Position . Section 2. Part I
2.0 ASME NQA-1. to: (a) achieve initial proficiency. Standard Paragraph Interface Control: “Interface controls shall include the assignment of responsibility and the establishment of procedures among participating design organizations for the review..6 Supplement 7S-1.(3) verification (surveillance. handling. release.3 Supplement 2S-4.” Position . 2. 2.1 -“The American Society of Nondestructive Testing Recommended Practice No.4 Supplement 2S-4.2 Supplement 2S-2. suppliers. and are documented by correspondence procedures. Standard Paragraph “Training shall be provided. Standard Paragraph Procurement Planning: “Planning shall provide for the integration of. and c) adopt to changes in technology. Maintenance of proficiency is accomplished through continued assignments in that activity. if needed. Position . 2. (b) training logs.1 Introduction -Terms and Definitions . they are not maintained as nonpermanent quality assurance records. June 1980 Edition and its applicable supplements shall apply as requirements to NDE personnel covered by this Supplement. (b) maintain proficiency. or (c) personnel training records. Section 5. storing and cleaning activities to achieve initial proficiency. memoranda of understanding or contract documents. In manufacturing and service organizations. Section 4. when the job function/responsibility is changed.0. including notification of hold and witness points.Clarification In manufacturing organizations training records for personnel performing fabricating. 2011 August 13. Position . shipping. Various interface agreements are established among the design departments. Standard Paragraph “Records of the implementation of indoctrination and training may take the form of: (a) attendance sheets.5 Supplement 3S-1. shipping. These documents are available for audit but are not transmitted to external organizations. distribution and revision of documents involving design interfaces. 2010
2. or job responsibilities. methods. inspection or audits) activities by Purchaser. product-related records are not considered complete until the time of product shipment. SNT-TC-1A. Additional training is performed. Section 6.Clarification Manufacturing organizations have programs for training personnel performing fabricating.Prior to their delivery to the long-term storage facility.Alternative Organizations holding an ASME Certificate of Authorization may qualify nondestructive examination personnel as required by the ASME B&PV code. Section 2. 2. customers and architect-engineers to ensure the proper flow and control of design information among the participants.” Position . handling. 2. as needed. storing and cleaning activities are available for review. management appointment letters and internal procedures. approval. including either duplicate copies or the capability to reconstruct records lost during this period. records are protected by normal office procedures. however.
Standard Paragraph Control of Supplier Nonconformances: “Nonconformances to the procurement requirements or Purchaser-approved documents. Standard Paragraph Source Evaluation and Selection: “Measures for evaluation and selection of procurement sources. This records storage facility provides an alternate to the construction criteria for a permanent records storage facility (as described below) which adequately protects records from possible destruction. PA is utilized as a permanent records storage facility for inactive records which are stored in duplicate and/or single records as accepted by the U. the required notification/hold points are specified by changes to the procurement documents in a reasonable time prior to their being accomplished to allow the Purchaser the opportunity to witness the event. 2010
Position .QMS QMS Revision 6 6 Revision April 8. the in-process information is checked to assure that all appropriate records are available.4. is violated. Audits and annual evaluations are performed in accordance with the commitments and requirements of this Plan. 2. a receipt control system shall include the following:.Clarification In addition to methods (a).Alternative Receipt control systems are maintained to fit individual organizations' needs and requirements. Thus. suppliers are not required to submit nonconformance reports on deviations from these procedures. This facility is located in an underground limestone mine that is no longer being worked and is approximately 200 feet beneath the surface.” Position . The presence of the document itself serves as the record of what has been received. W.1. The approval action does not relieve the supplier of responsibility for assuring the acceptability of the item or service. Files are established in accordance with these procedures establishing a separate file location for each category of record. and the results there from. Standard Paragraph Receipt Control: “As a Minimum.” Position . P. Haass and 4/23/81 letter from Mr. 2011 August 13. When action is completed for a particular activity or component. However. Section 3. Nuclear Regulatory Commission (6/02/80 and 3/08/79 letters from Mr. shall be documented and shall include one or more of (a) through (c) below:” Position . the term approval means a review to assure that the supplier understands the procurement requirements and is applying appropriate measures to assure compliance with these requirements. it is filed in its pre-assigned location. based upon ASME acceptance of their Quality Assurance Program.(b) a method for identifying records received. Section 3.S. When a record is received.
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. Potapovs). 2. Section 9.1) Position – 1: The CBS Records Services Center in Boyers. 2. which consist of one or more of the following. Such points are not always identified in pre. When suppliers are required to submit selected process or manufacturing procedures for approval.Alternative Organizations routinely identify notification points in procurement documents when applicable. 2.7 Supplement 7S-1. (b) and (c) for the evaluation and selection of procurement sources.10 Supplement 17S-1.9 Supplement 17S-1.Clarification Suppliers are required to submit deviations from technical procurement requirements for approval. Entry is made down a gradual graded hard surface roadway to a 24-hour guarded steel gate. ASME accredited certificate holders may be selected for the supply of ASME Section III code items and services as identified within the scope of their ASME certificates.8 Supplement 7S-1. Each system is defined in procedures and identifies the types of records to be processed. shall be submitted to the Purchaser for approval of the recommended disposition: (2) requirement in Supplier documents which has been approved by the Purchaser. unless they constitute deviations from the Westinghouse procurement requirements. U. Section 4. The large volume of records and the diverse nature of the activities being performed preclude keeping a running inventory of each record received into an in-process/working file.and post-award meetings.2.
is impervious to water and is 38 feet above the water table. the entrance to the (CRC) is located approximately five miles away and 100 feet above the nearest stream.5: Aluminum enamel paint is applied to the walls and ceiling as a sealant. Where there are doors in the perimeter to permit access. Floor and roof drains are not necessary. frames and hardware are constructed of non-flammable materials such as steel or brass. This air is also filtered as it enters the storage facility. The ventilation openings are equipped with fire rated dampers that close in guillotine fashion upon sensing heat. This alarm system is tied into a central fire alarm board at the guard station located at the mine entrance. 2010
Position – 2: The walls which constitute the perimeter of this storage facility are limestone ribs. The asphalt floors are coated with a sealant. Position . approximately 200 feet below ground level. fire extinguishers are located throughout the storage areas.QMS QMS Revision 6 6 Revision April 8. Position – 9: A series of smoke detectors are located at strategic locations throughout the storage facility which would alert the fire crew at the first sign of a fire. Because of the underground location and the fact that limestone is impervious to water. Position – 10: A single waterline is located within the storage facility to provide service water for sanitation and kitchen facilities. these doors are locked and monitored by video camera 24 hours a day.8: A natural draft of air flows through the mine and passes through forced-air circulation fans when entering and existing the storage areas. A drainage line is also located in the storage area to remove the discharge. no foundation draining is necessary. 15-20 feet thick with eight inch heavy duty concrete blocks constructed between the ribs from floor to ceiling with sealed expansion joints. This system assures adequate air circulation through the storage areas. This line is equipped with shut-off valves both inside and outside the storage area. A guard makes a tour inside the area every four hours during non-working hours. 2011 August 13. Position – 4: All doors. Concrete floors are coated with a hard wearing deck enamel. Additionally. Additionally. A volunteer fire crew with equipment is located at the storage facility. A volunteer fire department in a neighboring town is located within 1-1/2 miles of the mine entrance. Position – 3: The limestone mine. Position – 7: The foundation consists of four-foot thick limestone base covered with concrete or asphalt acting as the foundation sealant. Position . Position – 6: Floors in the storage area are constructed of either asphalt or concrete over four feet of limestone.
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1 “Quality Assurance Requirements for Cleaning of Fluid Systems and Associated Components for Nuclear Power Plants” Organizations follow the requirements of Subpart 2. and foundations for Nuclear Power Plants” Not applicable to the scope of work. Soils.8 “Quality Assurance Requirements for Installation.1 for those portions of the construction site work within their scope.3 for those portions of the construction site work within their scope.5 Subpart 2. 3. 3.0 ASME NQA-1.3 “Quality Assurance Requirements for Housekeeping for Nuclear Power Plants” Organizations follow the requirements of Subpart 2. Section 5 Receiving Position .2 Subpart 2. and Testing of Structural Concrete.6 Subpart 2.Alternate Westinghouse utilizes vapor barriers in packaging processes that contrast with the material being packaged when such packaging materials are commercially available. Instrumentation.2 Vaporproof Barrier Material “Vaporproof barrier material should be colored to contrast with the material on which it is used. Receiving Storage. and Testing of Mechanical Equipment and Systems for Nuclear Power Plants” Organizations follow the requirements of Subpart 2.6.7 3.5 “Quality Assurance Requirements for Installation.
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.2. Section 7 Handling Position . and Control Equipment at Nuclear Facilities” Organizations follow the requirements of Subpart 2.2. Inspection. In summary.QMS QMS Revision 6 6 Revision April 8. and investigation of the carrier and transportation route when appropriate.4 “Installation. Section 6 Storage Organizations follow this section for those portions of the construction site work within their scope.Clarification Organizations follow this section for those portions of the construction site work within their scope. Westinghouse does not consider it desirable or feasible to implement subsection 4. However. PART II 3. identification of the shipment.Exception For special shipments. Inspection. 3. Structural Steel. Westinghouse implements requirements for bracing and tie down. For example it may not always be desirable to identify special shipments with large letters or it may not always be possible to install impact recording meters prior to handling.4 for those portions of the construction site work within their scope. 2010
3.7 “Quality Assurance Requirements of Computer Software for Nuclear Power Plants” Organizations follow the requirements contained in Subpart 2. Shipping.” Position . and Testing Requirements for Power.7 Subpart 2.4 Subpart 2. 3.Alternate Organizations and suppliers use conservative industrial engineering practices for controlling the lifting and moving of completed components during packaging and shipping operations. use of impact recording meters and escorts.3 Special Shipments Position . and Handling of Items for Nuclear Power Plants” Subsection 4. A variety of colors for these packaging materials is not readily available because of the limited supply of material which meet other physical and chemical requirements.2 “Quality Assurance Requirements for Packaging. Inspection. 2011 August 13. Westinghouse implements controls for special shipments based upon engineering judgment and experience to assure proper transportation of the special shipment. 3.1 Subpart 2. Subsection 3.3 Subpart 2.8 to the extent specified in the contract for those portions of the site work within their scope.3 in all situations.
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