Source: http://www.google.com/patents/US6056590?dq=6188988
Timestamp: 2015-04-01 13:51:27
Document Index: 414138015

Matched Legal Cases: ['arts 29', 'art 63', 'art 64', 'art 65', 'art 66', 'art 65', 'art 66']

Patent US6056590 - Connector having internal switch and fabrication method thereof - Google PatentsSearch Images Maps Play YouTube News Gmail Drive More »Sign inAdvanced Patent SearchPatentsA connector is moveable between a coupled state and an uncoupled state with respect to a counter connector. Plural contact members of the connector individually contact respective, plural contacts of the counter connector when coupled together. A contact module of the connector has a pair of contacts...http://www.google.com/patents/US6056590?utm_source=gb-gplus-sharePatent US6056590 - Connector having internal switch and fabrication method thereofAdvanced Patent SearchPublication numberUS6056590 APublication typeGrantApplication numberUS 08/822,715Publication dateMay 2, 2000Filing dateMar 24, 1997Priority dateJun 25, 1996Fee statusPaidAlso published asUS6269539Publication number08822715, 822715, US 6056590 A, US 6056590A, US-A-6056590, US6056590 A, US6056590AInventorsNorihiro Takahashi, Fumio Kurotori, Hideo Miyazawa, Osamu Daikuhara, Kazuyuki Futaki, Hiroyuki Suzuki, Takahiro Yoshiike, Kazuhiko IkedaOriginal AssigneeFujitsu Takamisawa Component LimitedExport CitationBiBTeX, EndNote, RefManPatent Citations (3), Referenced by (8), Classifications (9), Legal Events (4) External Links: USPTO, USPTO Assignment, EspacenetConnector having internal switch and fabrication method thereof
US 6056590 AAbstract
A connector is moveable between a coupled state and an uncoupled state with respect to a counter connector. Plural contact members of the connector individually contact respective, plural contacts of the counter connector when coupled together. A contact module of the connector has a pair of contacts individually contacting and short circuiting a corresponding pair of respective contacts of the counter connector, in a selected one of the coupled and uncoupled states thereof. The contact module may include a pair of output terminals corresponding to the pair of contacts and a switch, actuated between first and second states in accordance with the coupled and uncoupled states of the connector, a selected one of the coupled and uncoupled states producing short circuiting of the pair of output terminals.
1. A connector, comprising:a connector body having plural pairs of contact members extending in a first direction, each contact member having respective contacts making an electrical contact with a corresponding one of plural contacts of a counter connector when coupled thereto; a contact module comprising a body, a pair of first and second contact members and a latch extending from the body in the first direction, each contact member comprising a pair of first and second opposed contact portions receiving a respective contact of a corresponding pair of contacts of the counter connector when the connector and the counter connector are coupled together, a first contact portion of the first contact member being permanently short circuited to the second contact member of the pair and selectively short circuited to the second contact portion of the first contact member when receiving therein the respective contact of the counter connector; and a housing into which the contact module is inserted in the first direction such that the contact members extend from the housing, the housing having a recess therein receiving and engaging the latch. 2. A connector as recited in claim 1, wherein the latch is an integral portion of the body of the contact module.
3. A connector as recited in claim 1, wherein the latch is of a resilient material and has portion protruding in a second direction perpendicular to the first direction, the protrusion being received in the recess of the contact module for locking the module in the housing.
4. A connector, comprising:plural pairs of contact members connecting with respective pairs of contacts of a counter connector when the connector is coupled to the counter connector; a contact module having a further pair of first and second contact members connecting with a respective, further pair of contacts of the counter connector when the connector is coupled thereto, the first contact member comprising a pair of first and second opposed contact portions which are electrically isolated when the connector is decoupled from the counter connector, the first contact portion being short circuited to the second contact portion when the connector is coupled with the counter connector, the contact module furthermore having an elongated latch extending therefrom in a common direction with the contact members; and an insulating housing having an array of openings into which the contact members and the contact module and the latch thereof are inserted such that the contacts of the contact members and the contact module are aligned with corresponding contacts of the counter connector when the connector is coupled with the counter connector and the latch is engaged by the insulating housing to secure the coupling of the contact module with the insulating housing. 5. A connector according to claim 4, wherein the first contact portion of the first contact member of the contact module is maintained at a predetermined distance from the second contact portion thereof when the connector is decoupled from the counter connector, such that when the connector is coupled with the counter connector, a corresponding contact of the respective pair of contacts of the counter connector maintains electrical contact with both the first and the second opposed contact portions of the first contact member thereby to produce the short circuit therebetween.
6. A connector according to claim 4, wherein major portions of the first and second contact portions are molded within an insulator housing such that the first and second contact portions are maintained at the predetermined distance.
7. A connector according to claim 4, wherein the first and second contact portions are arranged such that when a contact, of the respective pair of the contacts of the counter connector, is inserted therebetween, one of the first and second contact portions of the first contact member is connected with the corresponding contact of the respective pair of contacts of the counter connector in advance of the other and, inversely, when the corresponding contact of the respective pair of contacts of the counter connector is removed from the first and second contact portions, one of the first and second contact portions is disconnected from the corresponding contact of the respective pair of contacts of the counter connector, in advance of the other.
8. A connector according to claim 4, wherein each of the contacts has a bezel on a root portion thereof for penetrating an inside wall of an opening of the insulating housing when the contacts are inserted into the respective openings so as to prevent the contact module from coming out of the insulating housing.
9. A connector for coupling with a counter connector having a plurality of contacts, the connector comprising:contact means for making an electrical contact with a corresponding one of the contacts of the counter connector; shorting means for shorting a pair of contacts therein when the connector is mated with the counter connector; a body supporting the shorting means and having a resilient latching element extending from the body and releasably engaging the connector when the body and the shorting means are assembled with the connector, releasably securing the body and thereby the shorting means to the connector without permanently deforming the connector; and detecting means for detecting whether the connector is coupled with the counter connector by detecting whether the pair of contacts in the shorting means are short circuited. 10. A connector according to claim 9, wherein the detecting means comprises a switch which changes from one state to another when the connector is coupled with the counter connector.
11. A connector according to claim 9, further comprising:a first contact module implementing the contact means for making an electrical contact with the corresponding contact of the counter connector; a second contact module implementing the contact, shorting, and detecting means for a respective pair of the corresponding contacts of the counter connector; and a housing mounting both the first and the second contact modules thereon. 12. A connector according to claim 9, wherein the latching element further comprises an elongated spring having a free end and a hook extending transversely to the elongated spring at the end thereof and releasably received in a mating space in the connector and resiliently maintained therein by the elongated spring element hooking the second contact module to the housing.
13. A connector according to claim 4, further comprising:a pair of hooks formed on the insulating housing and the contact module for hooking each to the other. 14. A connector moveable between a coupled state and an uncoupled state with respect to a counter connector, comprising:a connector housing; plural contact members secured in and extending from the connector housing in a first direction, the plural contact members individually contacting respective plural contacts of the counter connector when the counter connector is in a coupled state therewith; and a contact module having:a pair of first and second contacts individually contacting, and short-circuiting, a corresponding pair of respective contacts of the counter connector in a selected one of the coupled and uncoupled states of the connector and the counter connector such that the pair of first and second contacts are short circuited in the coupled state, and an elongated latch extending from an insulated housing of the contact module in the first direction and received in and engaged by a recess in the connector housing, in the coupled state of the connector and the counter connector. 15. A connector according to claim 14, wherein the plural contact members and the pair of first and second contacts of the contact module are disposed in parallel and aligned relationship with respective, plural contacts of the counter connector and the elongated latch.
16. A connector according to claim 15, wherein:each of the pair of first and second contact members of the contact module comprises a pair of first and second opposed contact portions; the first and second opposed contact portions of the first contact member are electrically connected to each other and to the first contact portion of the second contact member; and the first and second opposed contact portions of the second contact member are electrically connected and short circuited by the corresponding contact of the respective pair of contacts of the counter connector when received therein in the coupled state of the connector and the counter connector. 17. A connector as recited in claim 14, wherein the contact module further comprises:a pair of first and second output terminals connected to the pair of first and second contacts, respectively, of the contact module and short circuited by the short circuited condition of the pair of first and second contacts. 18. A connector as recited in claim 14, wherein the contact module further comprises:a switch interconnecting the pair of contacts and actuated from an open to a closed position for short circuiting the pair of contacts in the selected one of the coupled and uncoupled states of the counter connector and the connector. 19. A connector as recited in claim 18, wherein the switch is normally in an opened state and is switched to a closed state in response to the counter connector being coupled with the connector.
20. A connector as recited in claim 18, wherein the switch comprises respective, spaced portions of the pair of contacts of the contact module which are switched from a normally open and non-contacting state to a closed and contacting state, short-circuiting the pair of contacts, in the selected one of the coupled and uncoupled states of the counter connector and the connector.
21. A connector as recited in claim 20, wherein the respective, spaced contact portions are electrically connected by the corresponding contact of the counter connector in the coupled state of the counter connector and the connector.
22. An electric connector according to claim 16, wherein each of the pair of the opposed contact portions of the contact module has a contact part in a distal end of the respective contact portion at which an electrical contact is made with the respective contact of the counter connector when received therein, and a pair of the contact parts of one of the first and second contact portions is disposed symmetrically with respect to each other while a pair of the contact parts of the other of the pair of contact portions is disposed antisymmetrically with respect to each other.
23. An electric connector according to claim 22, wherein the pair of contact parts of the first contact member of the pair is disposed symmetrically with respect to each other while the pair of contact parts of the second contact member of the pair is disposed antisymmetrically with respect to each other, such that the contact part on the first contact portion of the second contact member is disposed behind the contact part on the second contact portion of the second contact member in the first direction of receiving the counter connector.
24. A connector as recited in claim 14, wherein the latch is an integral portion of the body of the contact module.
25. A connector as recited in claim 14, wherein the latch is of a resilient material and has portion protruding in a second direction perpendicular to the first direction, the protrusion being received in the recess of the contact module for locking the module in the housing.
26. A connector moveable between a coupled state and an uncoupled state with respect to a counter connector, comprising:a housing; plural contact members secured in and extending from the housing in a first direction, the contact members individually contacting respective plural contacts of the counter connector when the counter connector is in a coupled state therewith; and a contact module having:a pair of contact members individually contacting, and short-circuiting, a corresponding pair of respective contact members of the counter connector in a selected one of the coupled and uncoupled states of the connector and the counter connector, and each of the pair of contact members of the contact module comprises a pair of opposed contact portions, each contact portion extending in a longitudinal direction and having a respective contact part at a distal end of the contact portion, the contact part extending transversely from the respective contact portion and toward the other contact portion of the pair, each of the contact parts of the respective contact portions making an electrical contact with the respective contact of the counter connector when received therein, the respective contact parts of the pair of contact portions of one contact member being disposed at common positions in the longitudinal direction with respect to each other and the respective contact parts of the pair of contact portions of the other contact member being disposed at spaced positions in the longitudinal direction with respect to each other. Description
FIGS. 1A through 1C are plan, front, and sectional views of a prior art male connector with a dual-in-line half-pitched contact array for the SCSI specification, respectively. The male connector is composed of an insulating housing 41 encapsulated by a metal shell 42, and a array of contact members 43 inserted into dual-in-line rectangular shaped through-holes 44 of the insulating housing 44. While FIGS. 2A through 2C are plan, front, and sectional views of a prior art dual-in-line female connector, respectively, which mechanically couples with the male connector to make an electric connection as shown in FIGS. 1A through 1C. The female connector is composed of an insulating housing 21, a metal shell 22, an array of pairs of upper and lower contact members 23 inserted into rectangular shaped through-holes 24 to be fixed to the insulating housing 21, and an insulating base 26 having terminal-supporters 25 gaplessly continuous to the insulating housing 21, in which each of the upper and lower contact members 23, made by a metal plate, has a body 30, a pair of spring contacts 28 at a front end of the body with respective opposing contact parts 29, and an L-shaped terminal 27 at a back end. Further, FIGS. 3A and 3B are sectional views of another type of prior art in-line male and female connectors, respectively. In both cases, the male connectors shown in FIGS. 1A through 1C and FIG. 3A couple with the female connectors shown in FIG. 2B and FIG. 3B by inserting each of the respective male contacts 43 and 49 thereof into the corresponding female spring contacts 28 and 33 thereof, respectively. Although a pair of the spring contacts of the female connector squeezes the inserted contact of the male connector, incomplete coupling often occurs due to severe jarring or accidental pull of a cable. Such an incomplete coupling of connector may give rise not only to a not simple disconnection of the electric circuits but also to an unrecoverable breakdown of the input circuit due to a sudden increase of an input impedance. For example, if an input terminal is opened while the input circuit is activated, the input circuit is often damaged, particularly an input circuit to an MOSLSI circuit. Therefore, it is desirable that the input circuit is activated after the input terminal is terminated with a proper input impedance by complete coupling of connectors. Further, it may be convenient in some cases that a complete or an incomplete coupling of connectors is correspondingly indicated by a suitable indicator, such as a warning lamp or a signal on a display. Therefore, it is needed to detect whether a coupling of connectors is completed or not. However, either case of the prior art connector has nothing to do for these inconvenience. Of course, the circuit can be protected by some protective circuit, but it incurs no little expense and complex circuits. These inconveniences and requirements must be improved simultaneously to achieve an advanced, improved connector.
An object of the present invention is to provide a connector having a detector detecting whether the connector is coupled or decoupled with the counter connector.
FIGS. 1A through 1C are plan, sectional, and front views, respectively, of a prior art male connector with a dual-in-line half-pitched contact array in conformity with the SCSI specification.
FIGS. 5A through 5C and 5D are plan, sectional and front views of a contact module according to a first embodiment of the present invention and a sectional view of a housing for the contract module, respectively.
FIGS. 6A and 6B are sectional views of a female connector with the contact module according to the first embodiment of the present invention and of a counter connector, respectively.
FIGS. 9A and 9B are perspective views of a contact module in various steps of fabrication according to a fourth embodiment of the present invention, respectively.
FIGS. 11A and 11B are perspective views of a contact module in various steps of fabrication according to a fifth embodiment of the present invention, respectively.
FIGS. 4A and 4C illustrate a dual-in-line connector with both a contact module according to the first embodiment of the present invention and also a plurality of contact members.
As shown in FIG. 5D, the insulating housing 21 encapsulated by a metal shell 22 has an array of pairs of upper and lower openings 24 arranged along respective upper and lower parallel dual lines, into which a plurality of the conventional contact members 23 and at least one contact module 51 of the present invention are to be engaged. Further, an insulating base 26 having a plurality of terminal supports 25 is gaplessly continuous to the insulating housing 21. Each of the insulating base 26 is positioned under a corresponding opening 24. The contact module 51, as shown in FIGS. 5A through 5C, is composed of first and second spring contact members 52, 53 made of metal and an insulating mold 54 separating the first and second spring contact members 52, 53 by a certain distance from each other by molding both bodies 55,60. The first spring contact member 52 is continuously (i.e., integrally) composed of a body 55, three substantially parallel spring contacts 56,57,58 and an L-shaped terminal 59, which are extended forward and backward from the body 55, respectively. The second spring contact member 53 is also continuously (i.e., integrally) composed of a body 60, a spring contact 61 and an L-shaped terminal 62, extended forward and backward from the body 60, respectively. The second spring contact member 53 is separated from the first spring contact member 52 by a certain distance by the insulating mold 54 such that both are opposing to each other, side by side. A contact part 63 of the first spring contact 56 is opposing to a contact part 64 of the second spring contact 57, while contact part 65 of the third spring contact 58 is opposing to a contact part 66 of the fourth spring contact 61. To mount the contact module 51 to the housing 21 and metal shell 22, both first and second spring contact members 52, 53 are inserted into the corresponding openings 24 such that bezels 67 formed in each by opposite sides of the bodies 55 ad 60 cut into internal walls of the openings in order to prevent the inserted spring contact members from coming out of the openings. The contact module 51 replaces a selected pair of the upper and lower contact members 23, which are unused in a female connector 5, by removing the exsisting pair of contact members 23 from the respective pair of openings 24 and inserting the contact module 51 into that selected pair of openings 24, as shown in FIGS. 4A through 4C.
FIGS. 6A and 6B are sectional views of a female connector 5 with the contact module 51 according to the first embodiment of the present invention and of a counter (mode) connector 15, respectively.
The modified contact module 74 of FIGS. 7A, 7B, and 7C has a mold spring 75 (i.e., molded integrally with) having a latch 76 on the upper part of the original contact module 51, other parts and functions of which are the same as those of the original contact module 51. The housing 71 engaged into the shell 22 as shown in FIG. 7B has a third opening 72 for receiving the mold spring 75 of the modified contact module and an empty space 73 for receiving the latch 76 of the mold spring 75 in addition to a pair of the upper and lower openings 24 as shown in FIG. 14. The mold spring 75 and latch 76 fasten the modified contact module 74 to the housing 71 to prevent the modified contact module 74 from coming out of the housing 71 when the male connector is coupled to the female connector as also shown in FIG. 14. A clearance between the first and second contact members must be accurate, otherwise, a contact pressure of squeezing the contact 43 between the contact part 65 of the first spring contact 58 and the contact part 66 of the second spring contact 61 becomes unstable. Therefore, an accuracy in this clearance is essential for the contact module for the present invention. For this purpose, a novel fabrication method for contact module has been developed as described below.
A female connector 18 has an insulating housing 31 engaged into a shell 32, in which each of contact members 33 is inserted into the respectively corresponding one of the pair of upper and lower openings 34 arranged in parallel. Each of contact members 33 has a terminal extended downwardly through a through-hole 35 of an insulating base 36. The insulating base 36 is gaplessly continuous to the insulating mold 31. While a counter male connector 19 is composed of an insulating mold 45 encapsulated by a metal shell 46 and a pair of spring contacts 47 having respective contacts 49, each of which is engaged in one of a pair of through-holes 48 of the insulating mold 45. The pair of spring contacts 47 are isolated from each other by an insulating wall therebetween.
The contact module 80, shown in FIG. 9B according to the fourth embodiment, is to be mounted on the conventional connector 18 shown in FIG. 3B. As shown in FIG. 9A, the spring contacts 82, 84 are continuous to the terminal 88, while the spring contact 83 is continuous to the terminal 89. As shown in FIG. 3A, an insert mold 31 fixes relative dimensions of the spring contacts and the terminals to one another such that three spring contacts 82, 83, 84 extend horizontally out of one side and two terminals 88, 89 extend downwardly out of a bottom side. Thus, the contact module 80 can be mounted on the female connector 18 by replacing an unused one of contact members 33 such that each of the spring contacts 82, 83, 84 and terminals 88, 89 are inserted into the openings 34 and the through holes 35, respectively. When the spring contacts 82, 83, 84 are inserted into the openings 34, bezels 38, formed in each root, cut into the internal side walls of the openings, by which the contact module 80 is prevented from coming out of the connector 18.
Since the contact module 80 has the same spring contacts as those of the replaced contact member 33, the female connector 6 having the contact module 80 can be coupled with the conventional male connector 19 without any mechanical problem. Therefore, when the conventional male connector 19 shown in FIG. 10A is coupled with the female connector 6 shown in FIG. 10B having the contact module 80, the upper and lower spring contacts 47 are shorted by the fifth spring contact 82 and the seventh spring contact 84, while the sixth spring contact 83 and the seventh spring contact 84 are shorted by the lower spring contacts 47, and it eventually shorts between the terminals 88 and 89. With the terminals 88 and 89 are connected to a detection circuit 8, the electric short of them can be recognized as an insertion of the male connector 19.
As shown in FIG. 12B, the female connector 7 has an insulating housing 31 and a metal shell 32, where at least a contact module 90 and a plurality of conventional contact members 33 (not shown) are inserted into upper and lower openings 34 of the insulating housing 31 (a partition between the upper and lower openings are not shown). An insulating base 36 having holes corresponding to the upper and lower openings 34 is continuous to a lower part of the insulating housing 31. The spring contacts 82, 83 of the contact module 90 have a bezel 38 in each root so that the bezel eats into the side wall of each opening 34 when the contact module 90 is inserted into the opening 34 to prevent the spring contacts 82, 83 from coming out of the opening 34 easily. If the insulating wall of the openings 34 is removed, the contact module 90 can replace one of the contact members without any mechanical problem, which can receive a pair of the spring contacts 49 of the conventional male connector 19.
Thus, when the male connector 19 couples to the female connector 7, the spring contacts 47 are, separately and individually, electrically connected to the fifth and sixth contacts 82, 83, respectively, and the first shorting contact 92 is pushed by the housing 45 of the male connector 7 toward the second shorting contact 93, such that the first shorting contact 92 and the second shorting contact 93 are eventually shorted. With a detector circuit 8 connected between the terminals 88 and 89 of the fifth and sixth contacts 82 and 83, respectively, the coupling of the male connector 19 with the female connector 7 is electrically detected.
As described above, the contact module according to the present invention is easily replaceable for one of the unused standard contact members in a female connector, and the thus modified female connector, incorporating the contact module of the invention, maintains a capability to couple with the conventional counter male connector, exactly the same as before.
Although the illustrated embodiments show only such cases that the internal switch mounted in the contact module flips from on OFF state to an ON state by insertion of the male connector, the insertion of the male connector may be equally well detected by instead, changing a state of the internal switch from ON to OFF.
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