Source: http://www.google.com/patents/US20080255647?ie=ISO-8859-1&dq=7,468,661
Timestamp: 2014-12-27 22:35:27
Document Index: 567952858

Matched Legal Cases: ['Application No. 60', 'Application No. 60', 'Application No. 60', 'Application No. 60', 'Application No. 60', 'Application No. 60', 'Application No. 60', 'Application No. 60', 'Application No. 60', 'Application No. 60', 'art 105']

Patent US20080255647 - Implantable Addressable Segmented Electrodes - Google PatentsSearch Images Maps Play YouTube News Gmail Drive More »Sign inAdvanced Patent SearchPatentsImplantable addressable segmented electrode devices, as well as methods for making and using the same, are provided. The subject devices include segmented electrode structures made up of an integrated circuit electrically coupled to two or more electrodes, where each electrode can be individually activated....http://www.google.com/patents/US20080255647?utm_source=gb-gplus-sharePatent US20080255647 - Implantable Addressable Segmented ElectrodesAdvanced Patent SearchPublication numberUS20080255647 A1Publication typeApplicationApplication numberUS 11/793,904PCT numberPCT/US2005/046811Publication dateOct 16, 2008Filing dateDec 22, 2005Priority dateDec 22, 2004Also published asEP1833551A2, EP1833551A4, EP1833551B1, WO2006069322A2, WO2006069322A3Publication number11793904, 793904, PCT/2005/46811, PCT/US/2005/046811, PCT/US/2005/46811, PCT/US/5/046811, PCT/US/5/46811, PCT/US2005/046811, PCT/US2005/46811, PCT/US2005046811, PCT/US200546811, PCT/US5/046811, PCT/US5/46811, PCT/US5046811, PCT/US546811, US 2008/0255647 A1, US 2008/255647 A1, US 20080255647 A1, US 20080255647A1, US 2008255647 A1, US 2008255647A1, US-A1-20080255647, US-A1-2008255647, US2008/0255647A1, US2008/255647A1, US20080255647 A1, US20080255647A1, US2008255647 A1, US2008255647A1InventorsMarc Jensen, Benedict J. Costello, Todd Thompson, Mark Zdeblick, Jeremy Frank, Dino Lei, Olivier Colliou, George M. SavageOriginal AssigneeMarc Jensen, Costello Benedict J, Todd Thompson, Mark Zdeblick, Jeremy Frank, Dino Lei, Olivier Colliou, Savage George MExport CitationBiBTeX, EndNote, RefManPatent Citations (2), Referenced by (18), Classifications (6), Legal Events (3) External Links: USPTO, USPTO Assignment, EspacenetImplantable Addressable Segmented ElectrodesUS 20080255647 A1Abstract Implantable addressable segmented electrode devices, as well as methods for making and using the same, are provided. The subject devices include segmented electrode structures made up of an integrated circuit electrically coupled to two or more electrodes, where each electrode can be individually activated. Also provided are implantable devices and systems, as well as kits containing such devices and systems or components thereof, which include the segmented electrode structures.
1. An implantable addressable segmented electrode structure comprising:
an integrated circuit; and two or more electrodes coupled to said integrated circuit, wherein each of said electrodes is individually addressable. 2. The implantable addressable segmented electrode structure according to claim 1, wherein said integrated circuit is electrically coupled to at least one elongated conductive member in a medical carrier.
3. The implantable addressable segmented electrode structure according to claim 2, wherein said integrated circuit is electrically coupled to a single elongated conductive member.
4. The implantable addressable segmented electrode structure according to claim 2, wherein said integrated circuit is electrically coupled to two elongated conductive members.
5. The implantable addressable segmented electrode structure according to claim 1, wherein said integrated circuit is less than about 1 mm from said electrodes.
6. The implantable addressable segmented electrode structure according to claim 1, wherein said integrated circuit is less than about 20 mm from said electrodes.
7. The implantable addressable segmented electrode structure according to claim 1, wherein said integrated circuit comprises said electrodes.
8. The implantable addressable segmented electrode structure according to claim 1, wherein said electrodes are circumferentially arranged around said integrated circuit.
9. The implantable addressable segmented electrode structure according to claim 8, wherein said electrodes are substantially aligned.
10. The implantable addressable segmented electrode structure according to claim 8, wherein said electrodes are staggered.
11. The implantable addressable segmented electrode structure according to claim 1, wherein said structure comprises electrodes that are interdigitated.
12. The implantable addressable segmented electrode structure according to claim 1, wherein said structure comprises electrodes of at least two different sizes.
13. The implantable addressable segmented electrode structure according to claim 1 wherein said structure comprises electrodes of about the same size.
14. The implantable addressable segmented electrode structure according to claim 1, wherein said structure comprises four electrodes.
15. The implantable addressable segmented electrode structure according to claim 1, wherein said structure comprises three electrodes.
15B. (canceled)
16. The implantable addressable segmented electrode structure according to claim 1, wherein said structure is dimensioned to fit within a lead.
17. The implantable addressable segmented electrode structure according to claim 1, wherein each electrode has a surface area ranging from about 0.1 mm2 to about 15 mm2.
18. The implantable addressable segmented electrode structure according to claim 1, wherein each electrode has a surface area ranging from about 0.5 mm2 to about 10 mm2.
19. The implantable addressable segmented electrode structure according to claim 1, wherein each electrode has a surface area that is about 1.3 mm2.
20. The implantable addressable segmented electrode structure according to claim 2, wherein integrated circuit, electrodes and at least one elongated conductive member are electrically coupled to each other in a manner that imparts fatigue resistance to said lead assembly.
21. The implantable addressable segmented electrode structure according to claim 20, wherein at least two of said integrated circuit, electrodes and elongated conductive member are electrically coupled to each other in a manner that minimizes mechanical stress on said structure.
22. The implantable addressable segmented electrode structure according to claim 20, wherein at least two of said integrated circuit, electrodes and elongated conductive member are conductively connected to each other by a flexible conductive member.
23. The implantable addressable segmented electrode structure according to claim 20, wherein at least two of said integrated circuit, electrodes and elongated conductive member are conductively connected to each other by a liquid member.
24. The implantable addressable segmented electrode structure according to claim 20, wherein at least two of said integrated circuit, electrodes and elongated conductive member are conductively connected to each other by a coil conductive member.
25. The implantable addressable segmented electrode structure according to claim 20, wherein at least two of said integrated circuit, electrodes and elongated conductive member are conductively connected to each other by a spherical conductive member.
26. The implantable addressable segmented electrode structure according to claim 1, wherein said electrodes have a curved configuration.
27. The implantable addressable segmented electrode structure according to claim 1, wherein said electrodes are flexible.
28. The implantable addressable segmented electrode structure according to claim 27, wherein said electrodes comprises one or more hairpin turns.
29. The implantable addressable segmented electrode structure according to claim 1, wherein said electrodes have a helical configuration.
30. The implantable addressable segmented electrode structure according to claim 1, wherein said integrated circuit comprises at least one through hole.
31. The implantable addressable segmented electrode structure according to claim 30, wherein said integrated circuit comprises at least two through holes.
32. The implantable addressable segmented electrode structure according to claim 30, wherein said integrated circuit has a non-rectangular configuration.
33. The implantable addressable segmented electrode structure according to claim 32, wherein said integrated circuit has a curvilinear configuration.
34. The implantable addressable segmented electrode structure according to claim 33, wherein said integrated circuit is disc-shaped.
35. The implantable addressable segmented electrode structure according to claim 1, wherein said integrated circuit is a hermetically sealed integrated circuit.
36. The implantable addressable segmented electrode structure according to claim 35, wherein said hermetically sealed integrated circuit comprises:
an in vivo corrosion resistant integrated circuit holder having at least one feedthrough; at least one integrated circuit present in said holder; and a sealing layer; wherein said sealing layer and holder are configured to define a hermetically sealed volume in which said at least one integrated circuit is present. 36B. (canceled)
37. The implantable addressable segmented electrode structure according to claim 1, wherein said structure is present in a lead.
38. The implantable addressable segmented electrode structure according to claim 37, wherein said lead has a circular cross-section.
39. The implantable addressable segmented electrode structure according to claim 37, wherein said lead has a oval cross-section.
40. The implantable addressable segmented electrode structure according to claim 37, wherein said lead has a flattened cross-section.
41. The implantable addressable segmented electrode structure according to claim 37, wherein said lead is a cardiac pacing lead.
42. The implantable addressable segmented electrode structure according to claim 2, wherein said elongated conductive member is electrically coupled to at least one control unit.
43. The implantable addressable segmented electrode structure according to claim 42, wherein said control unit is present in a pacemaker can.
44-81. (canceled)
82. The implantable addressable segmented electrode structure according to claim 1, wherein said structure is dimensioned to fit within an implant.
83. The implantable addressable segmented electrode structure according to claim 36, wherein said structure is present in an implant.
84. The implantable addressable segmented electrode structure according to claim 37, wherein said lead is a cardiac pacing lead.
85. The implantable addressable segmented electrode structure according to claim 2, wherein said elongated conductive member is electrically coupled to at least one control unit.
86. The implantable addressable segmented electrode structure according to claim 85, wherein said control unit is present in a pacemaker can.
87. An implantable medical device comprising at least one implantable addressable segmented electrode structure according to claim 1.
88. The implantable medical device according to claim 87, wherein said device is present in an Implant.
89. The implantable medical device according to claim 87, wherein said device is present in a lead.
90. The implantable medical device according to claim 89, wherein said lead is a cardiovascular lead.
91. The implantable medical device according to claim 89, wherein said lead is a left ventricular lead.
92. The implantable medical device according to claim 89, wherein said lead is an epicardial lead.
93. The implantable medical device according to claim 87, wherein said device is a neurological device.
94. The implantable medical device according to claim 87, wherein said device is a muscular device.
95. The implantable medical device according to claim 87, wherein said device is a gastrointestinal device.
96. The implantable medical device according to claim 87, wherein said device is a skeletal device.
97. The implantable medical device according to claim 87, wherein said device is a pulmonary device.
98. The implantable medical device according to claim 87, wherein said device is an opthalmic device.
99. The implantable medical device according to claim 87, wherein said device is an auditory device.
100. The implantable medical device according to claim 87, wherein said structure is electrically coupled to at least one elongated conductive member.
101. The implantable medical device according to claim 100, wherein said at least one conductive member is electrically coupled to a control unit.
102. The implantable medical device according to claim 101, wherein said control unit is present in a pacemaker can.
103. The implantable medical device according to claim 102, wherein said device is a cardiovascular pacing device.
implanting an implantable medical device according to claim 97 into a subject; and using said addressable segmented electrode structure of said implanted medical device. 105. The method according to claim 104, wherein said using comprises activating at least one of said electrodes of said structure to deliver electrical energy to said subject.
106. The method according to claim 105, wherein at least a first of said electrodes is connected to a first conductive member and a second of said electrodes is connected to a second conductive member.
107. The method according to claim 105, wherein said method comprises not activating at least one of said electrodes.
108. The method according to claim 107, wherein said method comprises activating only one of said electrodes.
109. The method according to claim 104, wherein said method further comprises determining which of said electrodes to activate.
110. The method according to claim 104, wherein said method further comprises sequentially activating said electrodes.
111. The method according to claim 109, wherein said method comprises minimizing power consumption.
112. The method according to claim 104, wherein said method comprises activating said electrodes in manner sufficient to not stimulate the phrenic nerve.
113. The method according to claim 104, wherein said using comprises activating at least one of said electrodes of said structure to sense electrical potential in said subject.
114. The method according to claim 113, wherein at least a first of said electrodes is connected to a first conductive member and a second of said electrodes is connected to a second conductive member.
115. The method according to claim 114, wherein said method comprises sensing conduction velocity.
116. A system comprising:
an implantable addressable segmented electrode structure according to claim 1; and a control unit. 117. The system according to claim 116, wherein said structure and control unit are electrically coupled by at least one elongated conductive member.
118. The system according to claim 117, wherein said structure is present in a lead.
119. The system according to claim 118, wherein said lead is a cardiovascular lead.
120. The system according to claim 116, wherein said control unit is a pacemaker can.
121. A kit comprising:
an implantable addressable segmented electrode structure according to claim 1; and a control unit. 122. The kit according to claim 121, wherein said kit further includes an elongated conductive member.
123. The kit according to claim 122, wherein said structure is present in a lead.
124. The kit according to claim 123, wherein said lead is a cardiovascular lead.
125. The kit according to claim 121, wherein said control unit is present in a pacemaker can. Description
CROSS-REFERENCE TO RELATED APPLICATIONS Pursuant to 35 U.S.C. � 119 (e), this application claims priority to the filing dates of: U.S. Provisional Patent Application Ser. No. 60/638,692 filed Dec. 22, 2004; U.S. Provisional Patent Application Ser. No. 60/655,609 filed Feb. 22, 2005; U.S. Provisional patent application Ser. No. 60/______ filed Dec. 15, 2005 and titled �Fatigue Resistant IC Chip Connection�; and U.S. Provisional patent application Ser. No. 60/______ filed Dec. 20, 2005 and titled �Fatigue Resistant Coiled IC Chip Connection�; the disclosures of which are herein incorporated by reference.
BACKGROUND Pacing leads implanted in vessels in the body are, for many applications, flexible cylindrical devices. They are cylindrical due to three main reasons: most anatomical are cylindrical, medical sealing and access devices seal on cylindrical shapes and cylindrical leads have uniform bending moments of inertia around the long axis of the device. The cylindrical nature of the device necessitates the cylindrical design of pacing electrodes on the body of the device.
Due to the tortuous nature of the vessels in the body, following implantation the rotational orientation of one electrode can not be predetermined in many currently employed devices. As such, many currently employed lead devices employ cylindrical electrode designs that are conductive to tissue around the entirety of the diameter of the lead. This insures that some portion of the cylindrical electrode contacts excitable tissue when they are implanted. Despite the multiple devices in which cylindrical continuous ring electrodes are employed, there are disadvantages to such structures, including but not limited to: undesirable excitation of non-target tissue, e.g., which can cause unwanted side effects, increased power use, etc.
SUMMARY Implantable addressable segmented electrode devices, as well as methods for making and using the same, are provided. The subject devices include segmented electrode structures made up of an integrated circuit electrically coupled to two or more electrodes, where each electrode can be individually activated. Also provided are implantable devices and systems, as well as kits containing such devices and systems or components thereof, which include the segmented electrode structures.
Aspects of the invention include electrodes that are segmented, e.g., to provide better current distribution in the tissue/organ to be stimulated. In such embodiments, the segmented electrodes are able to pace and sense independently with the use of a integrated circuit (IC) in the lead, such as a multiplexing circuit, e.g., as disclosed in PCT Application No. PCT/US2005/______ titled �Methods and Apparatus for Tissue Activation and Monitoring� and filed on Sep. 1, 2005; the disclosure of which is herein incorporated by reference. The IC allows each electrode to be addressed individually, such that each may be activated individually, or in combinations with other electrodes on the medical device. In addition, they can be used to pace in new and novel combinations with the aid of the multiplexing circuits on the IC.
Aspects of the invention include embodiments in which the components are configured in a manner that minimizes mechanical stress between the components, e.g., the integrated circuit, electrodes and/or elongated conductive members. Stress minimization may be achieved in a number of different ways, e.g., by providing flexible connectors, flexible electrode designs, shaped integrated circuits, coiled conductive connectors, etc., as developed in greater detail below. Embodiments of the IC chip configurations support fatigue resistant designs for biomedical electrodes, as may be found in cardiac pacing leads or other permanently implantable or acute use devices.
In certain embodiments of the present invention, the IC chip is connected to a pacemaker with one or more, e.g., two, conductive members. The advantage of this design configuration is the reduction in the number of conductors that are required in the medical device. Prior to this invention multiple electrodes in permanently implantable leads required multiple conductors. Size and reliability have limited the number of possible discrete conductors to 2-3 max in about 9 French diameter leads with smaller diameter medical devices (e.g., 4-5 French) limited to 2 conductors.
Aspects of the invention include implantable addressable segmented electrode structures that include: an integrated circuit; and two or more electrodes coupled to the integrated circuit, wherein each of the electrodes is individually addressable. In certain embodiments, the integrated circuit is electrically coupled to at least one elongated conductive member, e.g., present in a medical carrier, where the integrated circuit may be electrically coupled to a single elongated conductive member or to two or more elongated conductive members. In certain embodiments, the integrated circuit is less than about 20 mm, such as less than about 1 mm from the electrodes. In certain embodiments, the integrated circuit comprises the electrodes. In certain embodiments, the electrodes are circumferentially arranged around the integrated circuit. In certain embodiments, the electrodes are substantially aligned. In certain embodiments, the electrodes are staggered. In certain embodiments, the structure includes electrodes that are interdigitated. In certain embodiments, the structure includes electrodes of at least two different sizes. In certain embodiments, the structure includes electrodes of about the same size. In certain embodiments, the structure includes four electrodes. In certain embodiments, the structure includes three electrodes. In certain embodiments, the structure is dimensioned to fit within an implant. In certain embodiments, the structure includes is dimensioned to fit within a lead. In certain embodiments, each electrode has a surface area ranging from about 0.1 mm2 to about 15 mm2, e.g., from about 0.5 mm2 to about 10 mm2, such as about 1.3 mm2. In certain embodiments, integrated circuit, electrodes and at least one elongated conductive member are electrically coupled to each other in a manner that imparts fatigue resistance to said lead assembly, where in certain embodiments at least two of the integrated circuit, electrodes and elongated conductive member are electrically coupled to each other in a manner that minimizes mechanical stress on the structure. In certain embodiments, at least two of the integrated circuit, electrodes and elongated conductive member are conductively connected to each other by a flexible conductive member. In certain embodiments, at least two of the integrated circuit, electrodes and elongated conductive member are conductively connected to each other by a liquid member. In certain embodiments, at least two of the integrated circuit, electrodes and elongated conductive member are conductively connected to each other by a coil conductive member. In certain embodiments, at least two of the integrated circuit, electrodes and elongated conductive member are conductively connected to each other by a spherical conductive member. In certain embodiments, the electrodes have a curved configuration. In certain embodiments, electrodes are flexible. In certain embodiments, electrodes comprises one or more hairpin turns. In certain embodiments, electrodes have a helical configuration. In certain embodiments, the integrated circuit comprises at least one through hole. In certain embodiments, the integrated circuit includes at least two through holes. In certain embodiments, the integrated circuit has a non-rectangular configuration, e.g., a curvilinear configuration, such as a disc-shaped. In certain embodiments, the integrated circuit is a hermetically sealed integrated circuit, e.g., that includes: an in vivo corrosion resistant integrated circuit holder having at least one feedthrough; at least one integrated circuit present in said holder; and a sealing layer; wherein the sealing layer and holder are configured to define a hermetically sealed volume in which the at least one integrated circuit is present. In certain embodiments, the structure is present in an implant or a lead, e.g., that has a circular, oval, flattened, or other shaped cross-section. In certain embodiments, the lead is a cardiac pacing lead. In certain embodiments, elongated conductive member is electrically coupled to at least one control unit, e.g., that is present in a pacemaker can.
Aspects of the invention further include implantable medical devices that include at least one implantable addressable segmented electrode structure of the invention, e.g., present in an implant or a lead, such as a cardiovascular lead, a left ventricular lead or an epicardial lead. In certain embodiments, the device is a neurological device, a muscular device, a gastrointestinal device, a skeletal device, a pulmonary device, an opthalmic device or an auditory device. In certain embodiments, the structure is electrically coupled to at least one elongated conductive member, e.g., that is electrically coupled to a control unit, e.g., that is present in a pacemaker can. In certain embodiments, the device is a cardiovascular pacing device.
Aspects of the invention further include methods of implanting an implantable medical device according to the invention into a subject; and using the addressable segmented electrode structure of the implanted medical device, e.g., to deliver electrical energy to the subject. In certain embodiments, at least a first of the electrodes is connected to a first conductive member and a second of said electrodes is connected to a second conductive member. In certain embodiments, the method includes not activating at least one of the electrodes, such as activating only one of said electrodes. In certain embodiments, the method further includes determining which of the electrodes to activate. In certain embodiments, the method further includes sequentially activating the electrodes. In certain embodiments, the method includes minimizing power consumption. In certain embodiments, the method includes activating the electrodes in manner sufficient to not stimulate the phrenic nerve. In certain embodiments, the method includes activating at least one of the electrodes of the structure to sense electrical potential in said subject. In certain embodiments, the method includes sensing conduction velocity.
Aspects of the invention further includes systems and kits that include an implantable addressable segmented electrode structure according to the invention.
BRIEF DESCRIPTION OF THE FIGURES FIG. 1 shows the configuration of segmented electrode structure that includes four electrodes (e.g., quadrant electrodes) positioned around an IC in an aligned configuration according to an embodiment of the invention;
FIG. 2 provides a representation of a flexible shape for the electrodes according to an embodiment of the invention;
FIG. 3 provides a diagram of an electrode connection to an integrated circuit that is made up of a thin flexible member, according to an embodiment of the invention;
FIG. 4 provides a view of a medical device cross section that is not round, according to an embodiment of the invention;
FIGS. 5A to 5C provide a view of a two-electrode design variation with two conductive members contacting the electrode according to an embodiment of the invention;
FIG. 6 provides a view of a flexible connection between the back side of an integrated circuit and a form of a conductive member according to an embodiment of the invention;
FIG. 7 shows a view of a completed assembly prior to being formed into the shape of the cross section of a medical device, according to an embodiment of the invention;
FIG. 8 shows an integrated circuit that is bonded to the inside diameter of an electrode or electrodes according to an embodiment of the invention;
FIGS. 9A and 9B show different views of an assembly according to an embodiment of the invention that provides a detail of a flexible connection from the integrated to a small diameter conductor cable, according to an embodiment of the invention;
FIG. 10 provides a view of a medical device cross section that is not round, according to an embodiment of the invention;
FIG. 11 provides a view of a configuration similar to FIG. 10 in a round cross section;
FIGS. 12A and 12B provide different views of a medical device structure according to an embodiment of the invention;
FIG. 13 provides an alternate configuration for the connection of the flexible members according to an embodiment of the invention;
FIGS. 14A to 14F provide details of the connection of an integrated circuit to flexible electrodes according to various embodiments of the invention;
FIG. 15 provides a view of an alternate orientation of an integrated circuit inside a medical device assembly according to an embodiment of the invention;
FIG. 16 provides a view of a flexible electrode assembly with a porous flexible polymeric material containing steroids, according to an embodiment of the invention;
FIG. 17 provides a view of a final assembly that further includes a pressure sensor according to an embodiment of the invention, and FIG. 18 provides a view of a cross-section of the assembly of FIG. 17;
FIG. 19 provides view of an electrode pattern at an angle, according to an embodiment of the invention;
FIG. 20 provides a view of an assembly that includes two integrated circuits, according to an embodiment of the invention, where one circuit handles high power requirements and the second handles low power requirements in a medical device;
FIG. 21 provides a view of a shape of a flexible electrode according to an embodiment of the invention that allows the electrode to flex in two axes;
FIGS. 22A and 22B provide views of a lead frame which supports an integrated circuit within a quadrant electrode assembly, according to an embodiment of the invention;
FIGS. 23A to 23C provide views of a simplified version of the device shown in FIG. 22, where the lead and electrodes are incorporated into a single piece;
FIG. 24 provides a view of an approach to assembly of a structure according to an embodiment of the invention;
FIG. 25 provides a view of an approach to assembly of a structure according to an embodiment of the invention;
FIG. 26 provides a view of an embodiment of the invention that includes a liquid electrical conductor to make the electrical connection between two electrical components, such as the chip and flexible connection to the electrode and/or the chip one or more elongated conductors;
FIG. 27A shows an IC that is formed into a round shape for incorporation into a medical device, according to an embodiment of the invention;
FIG. 27B shows a cross-section view of the IC connected to an electrode, according to an embodiment of the invention;
FIG. 28 shows an IC connected to a multiplicity of electrodes, e.g., in a quadrant electrode configuration, according to an embodiment of the invention;
FIG. 29 shows a coil configuration for the electrode connected to an IC, according to an embodiment of the invention;
FIG. 30 describes an IC attached to the electrodes in a helix configuration supported by a polymer; according to an embodiment of the invention;
FIG. 31 describes an IC connected to electrodes dispersed along the length of a medical device, according to an embodiment of the invention;
FIG. 32A describes an embodiment in which an IC is connected to a metallic coil by a flange on the opposite side of the chip, according to an embodiment of the invention;
FIGS. 32B & C describe views of an embodiment of the invention in which two flanges on each side of an IC are conductively connected to a conductive coil;
FIG. 32D describes a metallic band under the flange and coil present in certain embodiments of the invention;
FIG. 33 describes a flange that is attached to an IC according to an embodiment of the invention;
FIG. 34 describes an IC that is attached to electrodes with electrical cables running through the IC, according to an embodiment of the invention;
FIG. 35 describes a formed structure of a polymer or ceramic with Pt or other suitable material formed into the structure, according to an embodiment of the invention;
FIGS. 36A & 36B describe a flexible connection from the conductors to the IC, according to an embodiment of the invention;
FIG. 37 provides a view of a mesh electrode that is attached to an IC, according to an embodiment of the invention;
FIG. 38 provides a view of a fiber reinforced medical device with the fiber braded along the section of the device with the IC, according to an embodiment of the invention;
FIG. 39 provides a view of an embodiment of the invention characterized by strain relief connections between the IC chip and the one or more conductors;
FIG. 40 illustrates an overall view of the completed assembly that includes spring connectors, according to an embodiment of the invention;
FIG. 41 illustrates a first subassembly of the embodiment shown in FIG. 40 with the flexible connectors fitted and attached to the conductors;
FIG. 42 illustrates a second subassembly of the embodiment shown in FIG. 40 with quadrant electrodes molded together with PEEK;
FIG. 43 illustrates a third subassembly which introduces the integrated circuit to the assembly of FIG. 42;
FIG. 44 illustrates a fourth subassembly of the embodiment of FIG. 40 where the subassembly shown in FIG. 41 is introduced into the subassembly shown in FIG. 43.
FIG. 45 provides a depiction of a cardiac resynchronization therapy system that includes one or more hermetically sealed integrated circuits coupled to lead electrodes according to an embodiment of the invention.
DETAILED DESCRIPTION As summarized above, aspects of the invention include implantable addressable segmented electrode devices, as well as methods for making and using the same, are provided. Embodiments of the devices include segmented electrode structures made up of an integrated circuit electrically coupled to two or more electrodes, where each electrode can be individually activated. Also provided are implantable devices and systems, as well as kits containing such devices and systems or components thereof, which include the segmented electrode structures. Embodiments of the invention are particularly suited for use in multiplex lead devices, as these embodiments can have appropriate dimensional variety of IC chips and their accompanying electrodes with internal connections, and conductive connections with structures are robust to impart fatigue resistance to the structures.
In further describing aspects of the invention, aspects of implantable addressable segmented electrodes are reviewed first in greater detail, both generally and in terms of figures of certain embodiments of the invention. Next, embodiments of devices and systems, such as implantable medical devices and systems, that include the segmented electrode structures of the invention are described, as well as methods of using such devices and systems in different applications. Also provided is a description of kits that incorporate aspects of the invention.
Implantable Addressable Segmented Electrode Structures As summarized above, aspects of the invention include implantable addressable segmented electrode structures. Embodiments of the structures include an integrated circuit (IC) electrically coupled (so as to provide an electrical connection) to two or more electrodes. The term �integrated circuit� (IC) is used herein to refer to a tiny complex of electronic components and their connections that is produced in or on a small slice of material, i.e., chip, such as a silicon chip. In certain embodiments, the IC is a multiplexing circuit, e.g., as disclosed in PCT Application No. PCT/US2005/______ titled �Methods and Apparatus for Tissue Activation and Monitoring� and filed on Sep. 1, 2005; the disclosure of which is herein incorporated by reference. In the segmented electrode structures, the number of electrodes that is electrically coupled to the IC may vary, where in certain embodiments the number of 2 or more, e.g., 3 or more, 4 or more, etc., and in certain embodiments ranged from 2 to about 20, such as from about 3 to about 8, e.g., from about 4 to about 6. While being electrically coupled to the IC, the different electrodes of the structures are electrically isolated from each other, such that current cannot flow directly from one electrode to the other. As the structures are implantable, that may be placed into a physiological site and maintained for a period of time without substantial, if any, impairment of function. As such, once implanted in or on a body, the structures do not deteriorate in terms of function, e.g., as determined by ability to activate the electrodes of the structure, for a period of at least about 2 or more days, such as at least about 1 week, at least about 4 weeks, at least about 6 months, at least about 1 year or longer, e.g., at least about 5 years or longer. As the electrodes of the subject segmented electrode structures are addressable, they can be individually activated. As such, one can activate certain of the electrodes of the structure while not activating others, e.g., in manner such that electrical stimulation can be delivered from one or more of the electrodes of the structure, but not all of the electrodes in the structure, where in certain embodiments only a single electrode of the structure is activated at any given time. As another example, one can activate one electrode in such a way that it conducts electric potentials from nearby tissue to the electric circuitry. In some embodiments, activate may further comprise electrically connecting an electrode to a conductor, such as a bus conductor, for stimulation, voltage sampling, or other purposes. In certain embodiments, the elongated conductive member is part of a multiplex lead, e.g., as described in Published PCT Application No. WO 2004/052182 and U.S. patent application Ser. No. 10/734,490, the disclosure of which is herein incorporated by reference.
In certain embodiments, the electrodes of the segmented electrode structures are electrically isolated from each other, and may be circumferentially arranged around an IC to which they are conductively coupled. An example of such an embodiment is shown in FIG. 1, where four separate electrodes are electrically coupled to a single IC in what is referred to herein as a quadrant electrode configuration. As can be seen in the figure, the electrodes are circumferentially arranged about the central IC. In the embodiment depicted in FIG. 1, the segmented electrodes are arranged about the IC to form a cylinder shaped structure, which is suited for use in many different medical devices, as illustrated below. However, the structure may have any convenient shape, such as a flattened cylinder, oval shape, or other shape, as desired. In certain embodiments, the electrodes of the segmented electrodes are aligned, e.g., having one edge, e.g., the proximal edge, of each electrode shares a common plane as shown in FIG. 1. In yet other embodiments, the different electrodes may be present in an offset configuration, for example in a staggered configuration, e.g., as shown in FIG. 31. By �staggered� is meant that at least one of the edges of the electrodes does not share a common plane. In yet other embodiments, the electrodes may have an interdigitated arrangement.
In embodiments of the invention, the structures are dimensioned to be placed inside a lead, e.g., cardiovascular lead, epicardial lead, left ventricular lead, etc., or implant. By �dimensioned to be placed inside of a lead or implant� is meant that the structures have a sufficiently small size (i.e., form factor) such that they can be positioned inside of a lead or implant. In certain embodiments, the hermetically sealed structures have a longest dimension, e.g., length, width or height, ranging from about 0.05 mm to about 20 mm, such as from about 0.2 mm to about 5 mm, including from about 0.5 mm to about 2 mm. Accordingly, embodiments of the structures allow the practical development of miniaturized, implantable medical devices for days, months, and even years of practical, reliable use.
In certain embodiments, the segmented electrode structures are electrically coupled to at least one elongated conductor, which elongated conductor may or may not be present in a lead, and may or may not in turn be electrically coupled to a control unit, e.g., that is present in a pacemaker can. In such embodiments, the combination of segmented electrode structure and elongated conductor may be referred to as a lead assembly.
Aspects of the invention include one or more features that impart fatigue resistance to the subject segmented electrode structures. Fatigue resistance imparting features include, but are not limited to: electrical connections between components, e.g., electrodes, IC, elongated conductive members, that minimize mechanical stress between the connected components. For example, flexible conductive connectors of a variety of different materials and/or configurations are employed in certain embodiments of the invention, as described in greater detail below. In yet other embodiments, liquid conductive connectors of a variety of different materials and/or configurations are employed which provide for a high degree of freedom of movement between connected components, as described in greater detail below. In yet other embodiments, non-bound conductive connectors of a variety of different materials and/or configurations, e.g., rigid spheres, coils/springs, etc., are employed which provide for a high degree of freedom of movement between connected components, as described in greater detail below. In these embodiments, �non-bound� means that the connector is not physically immobilized on a region of the connected component, but is instead capable of moving across a surface of the connected component, at least in some plane, while still maintaining the conductive connection.
In certain embodiments, the IC component of the structures is hermetically sealed, e.g., it is present in a hermetically sealed structure that includes a hermetically sealed volume which houses one or more ICs. Aspects of the invention include hermetically sealed ICs that include: an in vivo corrosion resistant holder having at least one conductive feedthrough; and a sealing layer; where the sealing layer and the holder are configured to define a hermetically sealed volume, e.g., in which one or more ICs is present. Such hermetically sealed structures are further described in copending PCT patent application serial no. PCT/US2005/______ titled �Implantable Hermetically Sealed Structures,� and filed on even date herewith, the disclosure of which is herein incorporated by reference.
In addition, in electrical tomography embodiments such as those described in U.S. Provisional Patent Application No. 60/705,900 titled �Electrical Tomography� filed Aug. 5, 2005, the subject structures permit calibration of local electric field gradients to improve accuracy in synchrony quantification and possibly enable absolute measurements (e.g., stroke volume, ejection fraction, etc.). In electrical tomography applications, applied electric fields are distributed in a curvilinear fashion within the body. Knowing the local field gradient in the region of interest (e.g., a cardiac vein overlying the LV) permits absolute determination of the local relationship between electrical distance (gradient) and physical distance.
The materials of construction of the conductive members, e.g., electrodes, for use with the presently described ICs may be primarily platinum, or platinum alloy, including platinum 5% iridium, platinum 10% iridium, or platinum 20% iridium. Additional appropriate platinum alloys include, but are not limited to: platinum 8% tungsten, platinum nickel, and platinum rhodium. The alloy could also be gold tin with gold 20% tin alloy. An additional material for the electrode of the present invention can be titanium. The titanium could be plated with platinum or platinum alloys previously described. Corrosion resistant alloys can also be deposited by RF Sputtering, electron beam vapor deposition, cathodic arc deposition, or chemical vapor deposition, among other methods. In addition to titanium, base electrode materials can include stainless steel, e.g., 316SS, or cobalt based super alloys, e.g., MP35N, or tantalum. The electrode can also be electroformed.
The electrodes may be fabricated from bulk cold-worked alloys. In addition the electrodes can be formed wholly from thin film deposition processes. The electrodes formed from bulk metal or alloys can take advantage of a fine microstructure formed by cold working to the final thickness. Refined microstructures typically increase the yield point of the material and the fatigue life of the material.
Electrodes formed by thin film processes can be made with the same class of materials described previously. The electrodes can also be fabricated as layered structures that exploit different material characteristics for optimum performance. High strength metals or alloys can be deposited for optimum strength as base layer. Additional corrosion resistant layers could be formed above the base layers. The final coatings could be materials that enhance the electrodes ability to transfer charge to tissue or to sense electrical signals. In addition other coatings on the electrode could enable chemical sensing, pH measurements, pressure measurement, or ultrasound detection.
The fabrication process from bulk metals or alloys can be done by any convenient method, such as methods employed for fabrication of cardiovascular stents and other passive mechanical devices. The electrode can be manufactured by laser cutting, Electric Discharge Machining (EDM), photochemical etching, or by stamping and forming or a combinations of those fabrication processes. In addition, that electrode can be chemical etched, or electropolished to produce a smooth surface. Smooth surfaces are desirable for fatigue resistant devices to reduce the number of potential crack initiation sites.
Additionally the electrode can be formed by vacuum deposition of a suitable metal or alloy on a fabric or a polymeric film that would cover the outside surface of the medical device. The sputtered area can then be plated to additional thickness if required. This allows the fabric to perform two functions�first to reinforce the lead from applied mechanical effects and second to provide a flexible substrate for a conductive electrode. This configuration reduces the abrupt change in bending stiffness that results from a change in materials along the length. This conductive area is then connected to the IC chip with a flexible conductive member.
In the present invention, the surface of the conductive member(s), e.g., electrodes, may be different than the bulk material. The surface that is exposed to the blood stream should survive corrosion and electrolytic corrosion that occurs in that environment. In addition the surface should maximize the charge transfer to the tissue for pacing. The surface, in certain embodiment, will optimize sensing of electrical signals. The surface can also provide the ability to sense chemical species or pH changes.
The surface coating may include elements of in the noble metal family including the alloys, oxides and nitrides (platinum, platinum iridium, titanium nitride, and iridium oxide). In addition these materials can increase the micro roughness of the electrode, increasing the microscopic surface area. This improves the capacitive charge transfer ability of the electrode.
Additionally coatings can be applied to the inventive structures to reduce electrolytic corrosion of electrodes when paced outside of the water window. Electrodes in saline solutions can experience various degradation mechanisms when electrically driven at voltages about below −0.6 V or about above 0.8V. These voltages define the water window where outside these ranges water decomposes to H+ or OH−. When these ions are produced they raise or lower the pH. pH changes can cause degradation of the electrode material or material that is in close proximity to the electrode.
pH changes can also cause degradation of tissue when used for electrical pacing. At sufficiently high voltages, Cl− ions can be produced in saline solutions. These ions can form corrosive chemical species. Another degradation mechanism is caused by the production of H+ in alternating current applications. The H+ can be driven back and forth through thin film electrodes causing mechanical destruction of the electrode. This has been observed on thin film Pt electrodes. For electrodes made from Pt and Pt group metals the production of destructive ionic species is increased due to the catalytic nature of Pt. This reduces the usefulness of a material that is very stable in saline solutions due to its nobility.
It is known that S, Ca and select other elements and compounds can �dope� the Pt group metals used in catalytic converters. This is normally considered a detrimental effect. For the use of Pt group materials as electrodes doping to produce a change in the function of the Pt group can be innovatively useful. A doped electrode would continue to retain its noble metal properties of chemical resistance but with the small additions of S or select other element the catalytic nature of the Pt can be reduced.
The innovation of providing doping of the surface or body of the electrode in this manner reduces the generation of H+, OH− and Cl− ions in saline solutions. The reduction of these ionic species reduce the changes in pH in saline solutions near the electrode and the destructive effects of those pH excursions.
The S, Ca or other doping elements can be introduced at the ppm level during the deposition of thin film Pt electrodes. They can also be incorporated into the base alloy during melting for the fabrication of thicker electrodes. They can also be deposited onto the surface by emersion into a fluid.
Embodiments of the invention include the use of flexible conductive connectors between different components. The conductive connectors of these embodiments are flexible in that allow a degree of movement of in least one axis of rotation without breaking. As such, one of the components may move relative to another without the stress being transmitted to the other component, such that the other component does not move. Furthermore, movement of one component does not result in breakage of the conductive connection with the other component. Flexible conductive connections may be provided with a number of different connection configurations, including but not limited to: bonded solid connections, e.g., made of flexible materials; non-bonded solid connections, e.g., ball bearing connections, spring connections; fluid connections, etc.
As reviewed above, embodiments of the invention further include the use of electrode configurations, e.g., that impart flexibility to the electrodes minimize mechanical stress between the electrode and the integrated circuit. Electrode design configurations of interest include, but are not limited to: curved electrodes, bent electrodes, segmented electrodes, helical electrodes, and the like.
Embodiments of the invention further include the use of shaped ICs, where these shaped-chips have a non-rectangular configuration, e.g., a curvilinear configuration, such as a disc configuration. Aspects of these embodiments include the presence of one or more holes in the middle of the chips, e.g., which provide through ways for conductive members. Aspects of these embodiments further include electrodes that are directly bonded to the edges of the chips.
One representation of the flexible shape for the electrodes is shown in FIG. 2 where the electrodes 21 have a bent configuration, e.g., made up of multiple hairpin turns. Such flexible hairpin turn containing electrodes may be fabricated a number of different ways. For example, the electrodes of these embodiments may be produced by having slots cut in the parent electrode either through laser cutting, EDMing or chemically etching the shape. In addition a thin film electrode could have this shape defined by photolithography, with the electrode then being built by plating or vapor deposition process. One advantage of this shape of electrode is that it reduces the bending stresses (EI) of this stiff member. Greater flexibility of the electrode in turn reduces the stresses that are applied to the IC inside the medical device. It also allows the overall device to become more flexible by reducing the trauma to tissue caused by repeated contact with a hard device.
An additional advantage of this inventive design over previous designs is that the flexible electrode can provide paths through the electrode so that pharmacological agents (i.e., drugs) which may be positioned, e.g., in a delivery vehicle, such as a depot, under the electrodes, e.g., so that the pharmacological agent can leach out.
Agents that may be present in a drug delivery vehicle, e.g., depot, associated with the electrode include, but are not limited to: Therapeutic agents may be, for example, nonionic or they may be anionic and/or cationic in nature. Exemplary non-genetic therapeutic agents for use in connection with the present invention include: (a) anti-thrombotic agents such as heparin, heparin derivatives, urokinase, and PPack (dextrophenylalanine proline arginine chloromethylketone); (b) anti-inflammatory agents such as dexamethasone, prednisolone, corticosterone, budesonide, estrogen, sulfasalazine and mesalamine; (c) anti-neoplastic/antiproliferative/anti-miotic agents such as paclitaxel, 5-fluorouracil, cisplatin, vinblastine, vincristine, epothilones, endostatin, angiostatin, angiopeptin, monoclonal antibodies capable of blocking smooth muscle cell proliferation, and thymidine kinase inhibitors; (d) anesthetic agents such as lidocaine, bupivacaine and ropivacaine; (e) anti-coagulants such as D-Phe-Pro-Arg chloromethyl ketone, an RGD peptide-containing compound, heparin, hirudin, antithrombin compounds, platelet receptor antagonists, anti-thrombin antibodies, anti-platelet receptor antibodies, aspirin, prostaglandin inhibitors, platelet inhibitors and tick antiplatelet peptides; (f) vascular cell growth promoters such as growth factors, transcriptional activators, and translational promotors; (g) vascular cell growth inhibitors such as growth factor inhibitors, growth factor receptor antagonists, transcriptional repressors, translational repressors, replication inhibitors, inhibitory antibodies, antibodies directed against growth factors, bifunctional molecules consisting of a growth factor and a cytotoxin, bifunctional molecules consisting of an antibody and a cytotoxin; (h) protein kinase and tyrosine kinase inhibitors (e.g., tyrphostins, genistein, quinoxalines); (i) prostacyclin analogs; (j) cholesterol-lowering agents; (k) angiopoietins; (l) antimicrobial agents such as triclosan, cephalosporins, aminoglycosides and nitrofurantoin; (m) cytotoxic agents, cytostatic agents and cell proliferation affectors; (n) vasodilating agents; (o) agents that interfere with endogenous vasoactive mechanisms; (p) inhibitors of leukocyte recruitment, such as monoclonal antibodies; (q) cytokines, and (r) hormones. Of interest in certain embodiments are anti-inflammatory agents, e.g., glucocorticosteroids, such as dexamethasone, etc.
In certain embodiments, a pharmacological agent is present in a polymeric matrix that is proximal with the electrodes, e.g., positioned under the electrodes in a polymer matrix; or over the electrodes in a polymer matrix. In certain of these embodiments, pharmacological agents of interest are anti-thrombotic agents such as heparin, heparin derivatives, urokinase, and PPack (dextrophenylalanine proline arginine chloromethylketone). In certain embodiments, pharmacological agents of interest are anti-inflammatory agents such as dexamethasone, prednisolone, corticosterone, budesonide, estrogen, sulfasalazine and mesalamine. In certain embodiments, pharmacological agents of interest are anti-neoplastic/antiproliferative/anti-miotic agents such as paclitaxel, 5-fluorouracil, cisplatin, vinblastine, vincristine, epothilones, endostatin, angiostatin, angiopeptin, monoclonal antibodies capable of blocking smooth muscle cell proliferation, and thymidine kinase inhibitors. In certain embodiments, pharmacological agents of interest anesthetic agents such as lidocaine, bupivacaine and ropivacaine. In certain embodiments, pharmacological agents of interest are anti-coagulants such as D-Phe-Pro-Arg chloromethyl ketone, an RGD peptide-containing compound, heparin, hirudin, antithrombin compounds, platelet receptor antagonists, anti-thrombin antibodies, anti-platelet receptor antibodies, aspirin, prostaglandin inhibitors, platelet inhibitors and tick antiplatelet peptides. In certain embodiments, pharmacological agents of interest are vascular cell growth promoters such as growth factors, transcriptional activators, and translational promotors. In certain embodiments, pharmacological agents of interest are vascular cell growth inhibitors such as growth factor inhibitors, growth factor receptor antagonists, transcriptional repressors, translational repressors, replication inhibitors, inhibitory antibodies, antibodies directed against growth factors, bifunctional molecules consisting of a growth factor and a cytotoxin, bifunctional molecules consisting of an antibody and a cytotoxin. In certain embodiments, pharmacological agents of interest are protein kinase and tyrosine kinase inhibitors (e.g., tyrphostins, genistein, quinoxalines). In certain embodiments, pharmacological agents of interest prostacyclin analogs. In certain embodiments, pharmacological agents of interest cholesterol-lowering agents. In certain embodiments, pharmacological agents of interest angiopoietins. In certain embodiments, pharmacological agents of interest are antimicrobial agents such as triclosan, cephalosporins, aminoglycosides and nitrofurantoin. In certain embodiments, pharmacological agents of interest are cytotoxic agents, cytostatic agents and cell proliferation affectors. In certain embodiments, pharmacological agents of interest are vasodilating agents. In certain embodiments, pharmacological agents of interest are agents that interfere with endogenous vasoactive mechanisms. In certain embodiments, pharmacological agents of interest are inhibitors of leukocyte recruitment, such as monoclonal antibodies. In certain embodiments, pharmacological agents of interest are cytokines. In certain embodiments, pharmacological agents of interest are hormones. In certain embodiments, pharmacological agents of interest are anti-inflammatory agents, e.g., glucocorticosteroids, such as dexamethasone, etc.
The agent may be present in any convenient delivery vehicle, e.g., one that can be positioned in the structure, e.g., proximal to one or more of the electrodes thereof. Structures of interest include, but are not limited to: the drug delivery structures disclosed in U.S. Pat. No. 4,506,680, the disclosure of which delivery structures is herein incorporated by reference.
Steroids are used to reduce pacing thresholds. The electrode configuration provided in FIG. 2 provides for the ability to place steroids at the exact electrode location, which is not possible with solid electrodes. The steroids may be present in any convenient depot composition. In FIG. 2, shaped (e.g., hairpin turn containing) electrodes 21 are bonded to IC 22 via connections 24. Also shown is flexible connection 23 with provides a flexible conductive connection to an elongated conductive member.
FIG. 3 shows a staggered arrangement of electrodes 21 wrapped around the circumference of the IC 22 and flexible connection 23 for electrically coupling to an elongated conductor. While FIG. 3 shows four electrodes, there can be a multiplicity of electrodes anywhere from one to four or greater number of electrodes, the only limitation being the number of connections available on the chip or satellite. The size of the electrodes may vary, and in certain embodiments ranges on the order of about 1.5 mm2 squared but could range from about 0.1 mm2 to about 4 mm2. This size determination is generally based on the anticipated clinical usage of the particular electrode and its position on the medical device. The electrode connection of the electrodes to the chip are thin flexible members to reduce the amount of stress that applied to the chip, as shown in FIG. 3. In certain embodiments, the thin connectors have a longest cross-sectional dimension ranging from about 0.025 mm to about 2.5 mm, such as from about 0.075 mm to about 0.25 mm. By flexible is meant that the connectors may be bent at least quarter of the way around the circumference of a rod having a diameter of 4 mm without breaking. The figure shows straight elements but the form of the elements may include bends and curves to avoid the conductors in the medical device. The bends and curves can also improve the fatigue life of the device by reducing the stress on the member by increasing the strain that can be accommodated without causing plastic deformation or crack propagation. The figure shows the device assembly prior to being formed into a cylinder or other shape to match the medical device cross section in which the structure is to be positioned.
The flexible connection members may have a multiplicity of configurations into which they can be formed as they extend off the IC chip. These designs can be both for a bulk electrode design with an electrode that has a material thickness of about 75 μm or a thin film electrode with a conductor thickness of about 10 μm to about 300 μm. The electrodes may also have a polymeric support of polyimide (thin film process) or PEEK (thermoformed). The polymeric material may also have openings cut or formed into it to increase the medical devices flexibility. The two main inventive designs for the electrodes are either a bulk material or a thin film material. The bulk material version would typically have a material thickness of about 75 μm but that thickness could range from about 10 μm to about 300 μm depending on the particular requirements. The thin film version of the electrode could have a thickness of about 0.1 μm to about 100 μm depending on the particular production methods and the design requirements.
The connection between the inventive electrode and the IC can be made with conductive polymeric materials, where a polymeric material is loaded with a material that would be conductive, where the conductive filler or doping agent may have a variety of different configurations, e.g., spheres, rods, ingots, or irregular shapes, and made from a variety of different materials, e.g., metals, both pure and alloys, carbon, etc., where specific conductive materials of interest include, but are not limited to: nickel spheres, e.g., having a size range of about 5 μm that are coated with gold, silver, or platinum, carbon fibers or carbon nanotubes, etc.
The inventive electrodes can be connected to the IC with a suitable solder, such as a noble metal solder, Pt�Sn, Pt�Ge, or Au�Sn where gold 20% tin and gold silicon are two examples of a suitable solder that would provide a conductive connection between the electrodes and the chip. This joining method covers a wide surface area of the IC chip. Advantages of this design include a large surface area helps distribute stresses throughout the chip and additional hermetic sealing for the electronics under the area of connection. In certain embodiments, the solder and electrodes that are connected in the area of connection have similar electrochemical characteristics to reduce corrosion, e.g., galvanically induced corrosion. In addition, attachment methods of the present invention can include wire bonding and riveting and chip bonding where the electrodes and chips are encapsulated to an assembly. These attachment methods can be performed both on the thin film design version and the bulk electrode design version. In certain embodiments, the connections of the chip interface are wide, e.g., at least about 0.25 mm wide, such as at least about 1.25 mm wide, to distribute stresses over a larger area. There can be a multiplicity of conductors to each electrode to provide redundancy.
An additional configuration of flexible members 44 connecting curved planar electrodes 41 to an IC 42 is shown in FIG. 4. The stress applied to the IC is reduced by increasing the amount of elastic strain the member can withstand, e.g., using materials and/or configurations as described above. In FIG. 4, the fatigue resistant IC/electrode structure is present in a lead body 45, and the outer curved surface of the electrodes 41 matches the configuration of the lead body.
FIG. 5A shows a two-electrode design variation of the IC chip/electrode structure 50 with two conductive members 54 contacting each electrode 51. Also present is flexible connection 53 for conductively coupling the structure, e.g., to an elongated conductor. Flexible conductive member 54 connects the electrodes 51 to the IC chip 52. FIG. 5B shows a two conductor 54 electrode 51 design with bends 55 formed into the conductive member 54. The bends 55 serve to increase the flexibility of the member. FIG. 5C shows a variation of the curve pattern or bends 56 to provide flexibility in a defined direction. Other variations for curves or shapes of the conductive members 54 can be employed, such as those employed in the art of stent design.
FIG. 6 shows a flexible connection between the back side of an IC chip and a form that is soldered welded or crimped onto a conductive member. Metallic form 61 extends from one side only of the assembly to reduce the possibility of tensile stresses being transmitted through the assembly. The form is metallurgically bonded onto the bottom of the IC 62. FIG. 7 shows a completed assembly 70 prior to being formed into the shape of the cross section of the medical device. Shown are the flexible electrodes 71, flexible connection 72 to a conductive member, and flexible connection 73 to another conductive member, such as a conductive multi-filar coil with a diameter of about 0.25 to 1.25 mm, such as from about 0.5 to about 1 mm and filar diameters of about 0.01 to about 0.1, such as from about 0.05 to about 0.1 mm. IC 74 allows multiplexed connections to the electrodes. Polymeric material 75 is insert molded or thermoformed over the IC to electrode connections, PEEK, PEKK, Ultem or FEP.
FIG. 8 shows an IC 81 that is bonded to the inside diameter of an electrode or electrodes 82. The connection may be of any type, e.g., a gold tin solder joint or other method, e.g., as reviewed above. Segmented electrodes 82 are electrically coupled to IC. Flexible conductive member 83 is connected to a multi-filar coil 84, e.g., as described for FIG. 7, where this multi-filar coil comprises an elongated conductive member, e.g., for providing a conductive connection to a control unit, e.g., present in a pacemaker can. Also shown is material 85 which partially or fully encapsulates the IC chip 81, e.g., to provide a hermetic seal to the chip, where the material may be polymeric or other type of encapsulating material. Second conductive member 86 is joined to the IC Chip.
FIGS. 9A and 9B show a detail of a flexible connection 94 from the IC chip 91 to a small diameter conductor cable 92, e.g., present as a stranded cable. Also show is a multi-filar cable 93. The connection to the IC chip is not shown in these two figures. FIG. 9B shows a cross section view of the flexible conductive member connecting the IC to the conductive cable 92. These flexible conductive members 94 can be fabricated in similar manner to the fabrication methods described earlier for the electrodes. The electrodes are not shown in these figures.
FIG. 10 shows a medical device cross section 100A according to an embodiment of the invention, where the medical device is not round. The electrodes are distributed on one or more of the longer axes. This inventive configuration is designed to navigate and be implanted in spaces between two or more organs, e.g., the epicardium and the pericardial sack for cardiac application. This configuration could also be utilized for pacing and sensing the stomach. Medical device body 101A may be fabricated from any convenient material, e.g., extruded silicone or urethane. Multi-filar coil conductor 102A is as described above. The coil provides passage of a guidewire or stylet to guide the device when it is implanted. Flexible conductive member 103A connects the coil 102A to the electrode 104A or IC chip 105A. In this figure the electrode 104A has a portion formed in such a manner to capture the IC chip 105A. Second conductor 106A is typically a stranded conductive cable, e.g., as described above. This design can be used with a multiplexed IC chip or alternately this design can be used with hard wired configuration with one or more electrodes.
FIG. 11 shows a configuration similar to FIG. 10 in a round cross section. Medical device body 111A may be fabricated from any convenient material, e.g., extruded silicone or urethane. Multi-filar coil conductor 112A has been described earlier. The coil 112A provides passage of a guidewire or stylet to guide the device when it is implanted. Flexible conductive member 113A connects the coil to the electrode 114A or IC chip 115A. In this figure, electrode 114A has a portion formed in such a manner to capture the IC 115A. Second conductor 116A may be a stranded conductive cable, e.g., as described above. This design can be used with a multiplexed IC chip or alternately this design can be used with hard wired configuration with one or more electrodes.
FIG. 12A shows a cross section of the medical device 120 according to an embodiment of the invention. Shown are the IC chip 121 and the medical device body 122 described earlier. Electrode 123 is formed into a flexible pattern as described earlier, e.g., see FIGS. 5A to 5C. Also present is multi-filar cable conductor 124. Item 125 is an encapsulating material, e.g., a polymeric material such as PEEK, PEKK or FEP, that is insert molded or thermoformed over the electrode to chip and conductor connection elements. Polymeric material 126 is e.g., PEEK, PEKK or FEP molded on to the flexible electrode. Additionally polymeric material 126 is formed with cuts or holes to provide flexibility. Holes and cuts in polymeric material 126 provide locations for the polymeric body of the device to flow during molding. This provides additional structural integrity to the medical device. The electrode is formed into the shape of the medical device cross section. The electrode is additionally formed or molded such that the ends are inside the body of the medical device. This detail of design provides among other benefits, a reduction in stresses arising from bending because the diameter of the stiff elements 123 and 126 determines the bending stress. An additional advantage with a flexible design for the electrodes is to distribute stresses and taper stresses at the edge of the IC chip. The electrodes are placed so that they overlap the edge of the IC chip inside the medical device. This configuration provides smoother transitions in the bending stresses along the length of the design, which enhances long term fatigue survivability when implanted in the body. This inventive embodiment configuration also aids in the removal of the medical device after implantation. These medical devices can be implanted for 10 years or more. Within 3-6 months of implantation a stiff tissue capsule forms around the device. If the device fails or needs to be removed current practice is to tunnel down the device with a hollow cutting catheter. Sharp edges or discontinuities cause the edge of the cutting catheter to hang up. The failure of the cutting catheter to extract the lead requires the patient to have the medical device extracted in an open surgical procedure. FIG. 12B shows an area 127 under the electrode that contains steroid, such as dexamethasone, in a depot composition, e.g., present in an initial dosage of from about 0.5 to 1.0 mg. The pharmacological agent, e.g., steroid, is incorporated into the depot, e.g., a flexible polymeric material, when the medical device is assembled. Alternately the steroid is impregnated into a porous polymeric material, such as PTFE or an open cell foam. The steroid can leach out at the electrode site to reduce pacing thresholds.
FIG. 13 shows an alternate configuration for the connection of the flexible members 138 to the flexible electrodes 131. The flexible members 138 are joined to the IC chip 133, e.g., as described above. The members are formed to aid the metallurgical connection with the electrode. They can be joined by welding, laser welding or soldering, e.g., with a noble metal solder. A weld zone 139 is formed between flexible members 138 and flexible electrodes 133. Body of the medical device 132 is as described above. Flexible conductive member 135 joins the IC chip item 133 to conductive multi-filar conductor coil 134. Flexible conductive member 136 connects the stranded conductor cable 137 to the IC chip 133.
FIGS. 14A to 14F provide representations of various different types of connections that may be made between the electrodes and the IC chip. FIG. 14A shows a detail of the connection of IC chip 141 to the flexible electrode 142. Noble metal solder 143, Pt�Sn, Pt�Ge can be gold 20% tin, gold silicon, or pure gold. The attachment is done at the melting temperature of the solder or at a lower temperature when sonic energy and/or pressure is additionally applied. The metallurgical bonding is done on the flat patterned electrode and then the device is formed into the cross sectional shape of the medical device.
FIG. 14B shows a detail of the connection of IC chip 141 to flexible electrode 142. Conductive polymeric material 143 is typically silicone filled with conductive materials. The conductive materials may be as described above, e.g., Ni balls 5 μm in diameter with silver, gold or Pt coatings. Additionally the silicone can contain carbon fiber or carbon nanotubes. The conductive material can also be ferro-fluids or conductive gels or fluids. The electrode can provide a pocket or chemically etched space to contain the flexible conductive material. This configuration allows electrical connection between the IC chip and electrode that does not transmit mechanical forces, e.g., tensile forces, to the bonding pad at the surface of the IC chip.
FIG. 14C shows the configuration described in FIG. 14A. In addition the electrode to pad joints are supported by a polymeric material 144. This material serves to support the assembly and reduce forces that are transmitted to the bonding pad/electrode connection. This item can be applied to a number of contact variations. The polymeric material can be PEEK, Ultem or FEP. These particular polymers can be thermoformed or insert molded to fill the small gaps in the assembly. These materials have been shown to be biocompatible and stable for implant applications.
FIG. 14D shows a thin film flexible electrode 145 bonded to the IC chip 141 by gold tin solder 143 or conductive polymers. FIG. 14E shows contact with the IC chip 141 with the electrode 142 by way of a spherical conductive member 146. The sphere may be fabricated from any convenient material, e.g., platinum or nickel or glass with a platinum coating or gold coating. The spherical connection depicted in this figures represents an embodiment of connectors that are not bonded to at least one of the electrode and IC chip, and in this manner provide a greater degree of freedom of movement for these elements with respect to each other. The spherical contact member is contained with a micromachined feature formed into the electrode 142. The member can also be contained with a feature formed into the IC chip by methods typically used for the fabrication of MEMS devices. The spherical contact member can also be a conductive, e.g., gold, bump metallurgically bonded to the IC chip. The simplest configuration of this contact method is the formation of a spherical contact surface into the electrode that contacts the IC chip bond pad. For all design variations a reaction force should be applied to maintain contact between the IC chip and the electrode. The assembly can also be over molded with a polymeric material as described in FIG. 14C. FIG. 14F show a variation of the contact described in FIG. 14E. The contact is formed on both sides of the IC chip.
FIG. 15 shows an alternate orientation of the IC 141 inside the medical device assembly 150. Connections between the IC and the electrodes 153 is made with the flexible conductive members 154. The construction of these members has been described previously. A conductive multi-filar coil 152 is shown for scale. The whole assembly is insert molded into the medical device by a flexible polymeric material 155.
FIG. 16 shows an embodiment of a flexible electrode assembly 160 that includes a porous flexible polymeric material 161 covering the electrodes, where the porous flexible material contains a pharmacological agent, e.g., a steroid or other agent, in the pores of the material. Following implantation, the steroid leach out of the material over time to reduce pacing thresholds. Shown also is the IC chip 162. Polymeric encapsulation 163 encapsulates the electrodes to IC chip joint. The flexible conductive member 164 connects the IC chip to the electrode. The flexible electrode 165 is shown with polymeric material 166 backing up the electrode 165.
An additional connection method between the electrodes employed is certain embodiments is stranded flexible high strength wire or cable. For connections between the satellite and chip to the conductors, one or more conductors can be performed with stranded wires that would be soldered to the chip in the manner described with the electrodes. These would then be formed so they would relieve stresses, and are then wrapped around the conductors and soldered and or metallurgically joined with a process similar to laser welding.
FIG. 17 shows a final assembly drawing of IC 171, pressure sensor 173 and electrode 172. Electrode 172 is connected to IC 171 and pressure sensor 173. The connection of electrodes and chip could be done by solder bonding, ACF (Anisotropic Conductive Film) or TAB. The typical dimensional scale is from about 1 mm to about 3 mm.
FIG. 18 shows the cross-section of assembly 180, including IC 181, pressure sensor 183, and electrode 182 connected to IC 181 and pressure sensor 183. Also provided is cavity 184 of the pressure sensor for pressure sensing. Item 186 serves as spacer (bottom part) and adhesion material (top part). Item 186 controls the final bonding gap between IC 181 and pressure sensor 183. This gap is bigger than the thickness of electrodes in certain embodiments. Solder 187, could alternatively be ACF or thermosonic bonding. Under-fill material 185 secures the final assembly.
FIG. 19 shows the electrode pattern at an angle according to an embodiment of the invention. In FIG. 19, structure 190 includes hairpin containing flexible electrodes 191 conductively connected to integrated circuit 192 by flexible connectors 194. Also shown is flexible connector 193. As seen in the figure, electrodes 191 are configured at an angle to each other.
FIG. 20 shows a cross section of an embodiment of an assembly 200 that includes two ICs 201 and 202, where one IC 201 handles the high power requirements of the medical device and the second IC 202 handles the lower power requirements for the medical device. The functions are separated due to different processing requirements for the circuits of each IC. Conductor cable 203 connects to one IC with a flexible conductor 206. Multi-stranded conductor coil 204 connects to the second IC with the flexible conductive member 207. FIG. 21 shows detail on the shape of a flexible electrode 210 according to an embodiment of the invention, which shape may be characterized as a stacked serpentine shape. This shape allows the electrode to flex in two axes.
Additional embodiments of the invention that provide certain advantages are depicted in FIGS. 22 to 25. The embodiments disclosed in these figures can be manufactured using protocols that provide for considerably decreased handling, which in turn lowers the physical risk to the IC chip as compared to other manufacturing methods. As a result, the scrap rate is also decreased.
The fatigue resistant IC chip connections of these embodiments enjoy many unique advantages. The entire device is simply and predictably assembled, allowing mass production with limited wastage and lower cost of production. It is unusually suited to robotic automation, rather than the painstaking hand assembly typically required for such devices. Time to assembly is decreased both in robotic and hand assembly embodiments of the present invention. Also, as the final construct is �of a piece,� potential material fatigue failures are minimized or eliminated.
Curved, somewhat flexible, robust attachment of the chip to the electrodes allows for long-term permanent device implantation, features shared with other embodiments of the invention. In one embodiment of the present invention, the attaching �wires� are beveled to provide ease in bending, and a robust final assemblage results, as reviewed in greater detail below. In one embodiment shown in these figures, a highly miniaturized IC chip is soldered together from small pieces. This assemblage is then processed in an oven to flow the solder. After this processing, the device undergoes welding to attach a lead frame to the electrodes and the power is connected to the other side of the chip. This assembly, which is comprised of the lead frame, the IC chip and the power wires, has inserted into its interior the electrodes which have been previously molded to a PEEK ring. The resulting intermediate assembly is then welded to it at the ends. The outer ring falls away, resulting in the finished assembly. See FIGS. 22A & 22B. In a second embodiment, the steps of attaching the lead frames to the electrodes are eliminated, as will be described below and as shown in FIGS. 23A to 23C. In this embodiment, the construct is joined, eliminating many of the assemblage and reliability difficulties inherent in the use of welding.
The bending operations in this more advanced embodiment are easier and more reliable than joining operations from the standpoint of electrical conductivity and alignment. The result is better consistency and reliability in the final assemblages. Lower resistances for better current transfer, and basically better communication from the chip to the body are also advantages to this embodiment. An aspect of the present inventive fatigue resistant IC chip connection assembly methods of these embodiments is that the connection very quickly accesses or connects to the IC chip. The methods also provide very quick accesses or connects to the output of the chip to the body, or the chip to a package, or to a circuit or other device before it goes to the body. The invention allows a means to get to the body with a short a path and a minimum of assembly steps from the chip.
FIGS. 22A & B provide a diagrammatic view of one embodiment of the present invention. A lead frame 221 supports IC chip 223 within quadrant electrode assembly 224. Lead frame 221 attaches to four electrodes 224. Element 227 is a bent flexible connection between electrodes 224 and IC 223. The attachment point 225 between lead frame 221 quadrant electrode assembly 224 is composed of two weldable materials, which are welded together after the frame is fitted into the notch provided in the four electrodes 224. In one embodiment of the present invention, the method of welding the materials together is laser-welding, which provides a good level of accuracy and predictability. However, stitch or resistance welding as well as soldering or ultrasonic welding are appropriate methods to provide the bond. Selection of a specific bonding method depends on the specifics of the inventive construct with a mind to suitability to that device will optimize the result. Whatever bonding method is selected, when energy is applied, the outer ring substructure 222 falls away from the main assemblage. The purpose of outer ring substructure 222 up to that point is to maintain the alignment of the various structures of lead frame 221 and four electrodes 224. At the point outer ring substructure 222 falls off, the lead frame 221 and four electrodes 224 become electrically communicative.
FIGS. 23A to 23C provide a simplified embodiment of the present invention as compared to that shown in FIG. 22. In FIG. 23A, the lead frame of FIG. 22 and four electrodes 224 are incorporated into a single piece via legs 237. The manufacturing process to produce the construct shown in FIG. 23A is simply accomplished by bending the electrodes down with relief 239. Sacrificial bar 231, supports the IC chip prior to full assembly. Sacrificial bar 231 keeps the assembly stable during the chip attachment step.
The assembly process for the inventive embodiment in FIG. 23A allows the whole device to exist on a single plane until the final stages of manufacture, as shown in FIG. 23B. The final manufacturing stage is when all four electrodes 233 are first bent down at juncture (i.e., relief) 239. Juncture 239 may be provided with triangular relief cutouts to provide for a smoother, less brittle connection to four electrodes 233. The final step in molding is shown in FIG. 23C where four electrodes 233 are each bent around their long axes to match the curvature of the lead body.
FIGS. 24 and 25 show a different approach to assembly. In this model, the IC chip is fitted into rectangular notch 247. Conductive vias 249 run out of rectangular notch 247 to carry the signal from the IC chip to the outside world. This embodiment of the present invention provides a way to seal the IC chip and provide attachments all at the same time. The IC chip within the cylinder contacts pads to make a connection to vias 249. The construct includes PEEK body 245. PEEK is a material which has a high-temperature melting point, allowing for soldering and other manufacture protocols. Rectangular notch 247 stabilizes the chip. Four conductive vias 249 are provided, which could be wires. In FIG. 24, four conductive vias 249 are provided. This design embodiment provides a method to seal the IC chip and provide attachments in a single step. Contact pads are provided on the IC chip that are aligned in one of the half-cylinder sections. This assembly provides a simple way to manufacture the inventive device. When PEEK is molten, it has very good adhesive properties which are exploited in one embodiment of the present invention. During manufacture, the PEEK is melted into the platinum electrodes 243. Two halves of the assembly, each a half cylinder, are manufactured as subassemblies.
Alternately, an opening can be provided. The advantage to having an opening, at some point in the structure, is a place to pass through the power leads to the chip as may be desired. To provide stronger hermeticity protection in this case, it is possible to encapsulate the entire final structure. In the final stages of assembly, the wires have been passed through these vias 248 in FIG. 24. At this stage, the various components can be laser or resistance welded into place. The end of 249 just falls off. Guidewire lumen 246 is shown for orientation to the final device.
In certain embodiments, the flexible conductive connection is provided by a liquid conductive connector that provides a liquid electrical connection between the IC and electrode components, e.g., as shown in FIG. 26. In FIG. 24, IC 261 is electrically coupled to flexible connector 263 by liquid conductor 262 present in a cap structure 264. This conductor would serve as a mechanical strain-relief between the two components, ensuring that electrical connection is maintained, regardless of the relative position of the components. Since the conductor is a liquid incapable of supporting a shearing load, the electrical connection is not stressed during any relative displacement of the components during bending of the surrounding packaging or electrical components. This inventive liquid conductor embodiment could come in many different forms. Another inventive embodiment provides a conductive wax with a glass transition temperature just below body temperature could be used to bond the two electrical components together during assembly. After implant, the conductive wax melts and becomes the liquid electrical connection. Similarly, a conductive liquid with a melting point below body temperature could be used. This wax could be a low-melting temperature wax containing a suspension of conductive nanoparticles, e.g., metallic spheres or carbon nanotubes. In an additional embodiment, a low-viscosity conductive hydrogel could be used. This gel would be encapsulated so as to not dry out during storage or use. In certain embodiments, a bracket may be used to further secure the liquid conductor to the surface of the IC.
In certain embodiments, a compliant and electrically conductive adhesive is employed that includes a high-aspect ratio conductive member, e.g., carbon nanotube, present in a suitable flexible carrier material, e.g., silicone rubber. Both components are biocompatible and the carbon nanotubes can be functionalized to promote or hinder the absorption of proteins onto the carbon structure to alter the human body's reaction to the carbon nanotube. The importance of using carbon nanotubes is that the high-aspect ratio structure ensures electrical conductivity during elastic deformation of the material. The carbon nanotube �threads� can distort but still provide electrical connection. Additionally, the silicone can be mixed with a much lower weight percentage of carbon nanotubes.
As summarized above, certain embodiments of the subject structures are characterized by having shaped IC chips which impart fatigue resistance properties to the structure. Embodiments of such structures are now reviewed in more detail in terms of the figures.
FIG. 27A shows one embodiment of the present inventive IC chip forms. In this embodiment, an integrated circuit (IC) chip 271 is formed into a non-rectangular shape, e.g., a round shape. Other shapes can include ovoid, elliptical, partially rounded, eccentrically configured, squared of on one or more corners, and the like. These and many other variety of forms provide unprecedented advantages for incorporation into a medical device. The IC chip 271 pictured shown in FIG. 27 is provided with holes 272 and 273 through its structure. These orifices allow for connection to conductors 274 and 275 as well as the passage of other medical device and tools, and can be custom designed to fit appropriate forms. Fluids would also be able to pass through the IC chip when it is incorporated into a medical device. The IC chip 271 is attached to ring electrode 276. FIG. 27B shows a cross-section view of the IC chip 1 connected to an electrode 276, where the structure is present in medical lead 278. Two holes, 272 and 273, are shown in the IC chip 271. However, the design can incorporate several holes in the chip in various arrangements, as desired. The holes are also not required to be round, but may be selected from a varieties of shapes most appropriate to the need, which will be readily understood by the ordinary skilled artisan.
FIG. 28 shows IC chip connected to a multiplicity of electrodes, i.e., 281, 282, 283 and 284, where the electrodes are arranged in a quadrant configuration. The electrodes are connected to IC chip by solder 285 in this representation. However, other electrical connection methods are useful within the scope of this design. The electrodes are sized and positioned based on clinical requirements. This configuration allows a unique mass production method for the chip. The electrodes are embedded in an extended cylindrical shape. The surface is then polished, and the face cut.
FIG. 29 shows a coil configuration for electrode 292 connected to IC chip 291. This configuration provides a method to reduce the stress concentrations at the location of the IC chip in the device due to the flexibility of the coil. The potential for material fatigue based failure is substantially reduced by this configuration.
FIG. 30 (informal FIG. 4) describes IC chip 301 that is attached to electrodes 302, 303, 304 and 305. The electrodes are supported by polymer 306. The polymer 306 can be PEEK, PEKK, polyamide, ETFE, urethane, or other suitable material. The material may also be a ceramic material, alumina, silicon carbide or other suitable material. Embedding the electrodes in this manner provides many advantages, such as securing them in place, protecting them against possible biological fluid challenges, and providing a flexible support to cushion against impact forces. The electrodes reconfigured in a helix in this representation, but can take other forms as well.
FIG. 31 describes IC chip 311 connected to electrodes 312, 313, 314 and 315 that are dispersed along the length of the medical device. In this inventive configuration, two of the electrodes 312, 315 are more distal from IC chip 311, while two of the electrodes 313,314 are more proximal from IC chip 311. This form of configuration provides the opportunity for larger features to be accommodated within the medical device. It also disperses the strain, and provides for more flexibility than might otherwise be available. Additional, flexibility can be customized along the length of the device to provide optimum variable rigidity, such as may be required when accessing the coronary sinus.
FIG. 32A describes IC chip 321 connected to electrodes 323. The electrical connection from IC chip 321 to the device is through metallic coil 322 that is welded or bonded to a metallic flange 324. Metallic coil 322 can take a number of configurations, such as a single conductor wound as a coil. The coil can be insulated with ETFE, polyimide, or other suitable material. The insulation is then stripped where the electrical connection is made with flange 324. The coil can also be a multi-filar conductor where electrical connection can be made with only a fraction of the insulated filar conductors. Two of six strands can be connected for example. The conductor coil can provide a central lumen for the passage of a guidewire or fluids through the medical device. The coil can have a liner of PTFE or urethane to provide isolation from the coil to the device or fluid in the lumen. FIG. 32A also shows flange 326 on the opposite side of chip 321 to allow for connection with additional conductors. The conductors can be coils as described previously, cables, or other suitable forms. The conductor materials can be MP35N, stainless steel, platinum, titanium, tantalum or other appropriate materials. The conductors can have conductive center materials made from silver, copper or gold.
FIG. 32B describes two flanges 324A, 324B on each side of the IC chip 321 electrically connected to a conductive coil 322 with a flexible conductive polymer 325. This configuration allows stability with substantial flexibility. The conductive polymer can be made conductive with the addition of carbon in the form of flakes or nanotubes. Silver or platinum flakes can also be added to increase the conductivity. The polymer can be a silicone, urethane or epoxy, or other suitable materials. If desired, the electrical connection can be increased with the addition of a laser or spot weld in addition to the conductive material. The connection with the flanges can be accomplished with a suitable solder, such as Pt�Sn, Pt�Ge, Au-20Sn, Au-19.5Si, Au�Ge, or Sn-5Ag or other materials which are relatively biocompatible and corrosion resistant. FIG. 32C provides another depiction of the structure shown in FIG. 32B, and also shows the electrodes 323. FIG. 32D describes a metallic band 329 under the flange and coil 322. The flange is attached to IC chip 321 as described in previous figures. The coil flange and band are welded together.
FIG. 33 describes a flange 332 that is attached to an IC chip 331 as described earlier. The flange is laser cut, EDM'ed or electrochemically machined to form a flexible structure that reduces the bending stresses applied to the IC chip. Also shown is coil conductor 333.
FIG. 34 describes an IC chip 341 that is attached to electrodes 342 with electrical cable 343 running through the IC chip. An elastomer boot 344A, 344B is molded at either end of the chip 341 to reduce the bending stresses applied to the chip. The boot or strain relief is then over-molded with higher elongation elastomer 345A, 345B to form the balance of the body of the device.
FIG. 35 describes a formed structure 352 of a polymer or ceramic with Pt or other suitable material formed into the structure. The assembly is then sawn or laser cut to 0.05 to 0.1 mm thick. The metallic portion 353 of the assembly 352 matches the location of bond pads on the IC chip 351 described previously. The assembly is bonded to the IC chip with a conductive material at the bond pad location. The electrode described previously is welded or bonded to this assembly which shields the IC chip from stresses applied to the medical device.
FIGS. 36A & 36B describe a flexible connection from the conductors 362, 363 to the IC chip 361. The electrical connections 363, 364 are made with conductive polymer such as a carbon nanotube filled silicone, epoxy or thermoplastic such as PEEK. The conductive material could also be a conductive gel or an assembly of conductive structures, e.g., balls, e.g., as shown as element 365 in FIG. 36B. Alternatively, nanofiber suspended in a conductive fluid or a ferrofluid with a magnetic material can be utilized, e.g., as described above.
FIG. 37A provides a view of an embodiment of an electrode that is attached to the IC chip 371. The electrode 372 is a Pt or other mesh. The electrode mesh may be aligned to the IC chip or alternately attached to the IC chip at some angle.
FIG. 38 shows an embodiment of a device according to the invention in which a fiber reinforced medical device 380 has a fiber 381 braded along the section of the device with the IC chips 382, 383. In this case, the device would be of variable diameter. Again, this diameter can provide important dimensions optimal for device placement and anchoring. In an alternative configuration, the fibers are wound directly onto the medical device. Alternately the fibers can be provided from strips cut from fabric and wound on to the medical device. In this inventive embodiment, the fiber follows the contour of the device. The device can have a uniform diameter or the device can have sections of larger diameters at the locations of the electrodes. The larger diameter of the device at the electrode locations helps to insure electrical contact the tissue. The larger diameter sections of this inventive embodiment also help to anchor the device in small compliant vessels. The device is inserted into a vein or artery with the vessel stretching at the electrode locations. The tip of the device can also have a larger diameter section that tapers from small to larger diameter like a cone. The shape would then quickly transition back to a smaller diameter moving more proximally down the lead. The cone could also have soft thread forms applied to the cone. The cone at the tip of the device could also be a location for an IC chip and electrode set.
FIG. 39 provides a view of a multi electrode/IC device according to another embodiment of the invention. Structure 390 is comprised of a pair of spiral cut sleeves 391A and 391B with flanges 392A and 392B which provides a means to mechanically support the chip 394; electrically connect the chip 394 to the conductor coil 396; and provide strain relief between the chip 394 and the conductor coil 396. While the figure shows an embodiment with only one conductor coil, other embodiments of the inventive device include multiple conductor coils, e.g., where each coil has its own pair of spiral cut sleeves. The spiral cut sleeve 391A and flange 392A are one piece which is made of a medical implantable grade metals such as platinum-iridium. The outer rim 393A, 393B of the flange is made of a non-conductive medical implantable grade material such as PEEK and insulates the conductive material of the flange 392A and the electrodes 395A, 395B on the surface of the lead body 397. In order to provide mechanical support to the chip 394, the stiff flanges 392A, 392B are bonded on both sides of the chip 394 and then bonded to the electrodes 395A, 395B. The flanges 392A, 392B act as the primary structural elements holding the electrodes 395A, 395B in place relative to the conductor coil 396 and lead body 397 while the sandwiched chip 394 is essentially isolated from mechanical loading. In order to create a reliable electrical contact between the chip 394 and the conductor coil 396, the metal flanges 392A, 392B are electrically connected to the chip 394 using any convenient technique, such as soldering or laser welding. In turn the metal spiral cut sleeves 391A, 391B are soldered or laser welded to the conductor coil 396. Multiple redundant laser welds or solder points can be used to increase the reliability of the electrical contact between the chip 394 and flanges 392A, 392B, and spiral cut sleeves 391A, 391B and conductor coil 396. In order to provide strain relief between the chip 394 and the conductor coil 396 a spiral cut sleeve 391A, 391B is used. The spiral cut sleeve 391A, 391B can be manufactured using standard laser cutting techniques. The spiral cut adds flexibility to the sleeve allowing it to bend with the conductor coil 396 thereby reducing the stress concentrations which would arise at the interface between a bending conductor coil 396 and stiff solid sleeve. Optimized strain relief using the spiral cut sleeve 391A, 391B is achieved by varying the pitch and width of the spiral cut and if desired by tapering the distal ends of the sleeve with the goal of creating a seamless stiffness transition via the sleeve between the very flexible coil 396 and the stiff flanges 392A, 392B.
FIGS. 40 to 44 provide a depiction of yet another embodiment of the subject segmented electrode structures in which electrical connections are provided by coils. In the embodiment depicted in these figures, a coiled spring is provided to attach and provide electrical communication between the IC and one or more elongated conductive members. Compression and stretching forces in the directions of the length of elongated conductive members as in relation to the chip-electrode assembly can lead to strain on attachment to the chip. The use of a spring provides a source of relief for this tension, limiting the strain on the connection. In some cases, the spring may be tapered, providing a graduated transition of the strain. This will limit the impact of a strain in that dimension on the attachments.
FIG. 40 shows an assembly 400 with flexible connections, in this case, a micro-spring used as part of the assembly. Various other flexible connectors can be employed, as desired. As shown in FIG. 40 flexible connections 401 are provided between IC 403 and elongated conductive members 405 and 407. This design creates a flexible connection between the IC and the elongated conductive members. In this design embodiment, the elongated conductive members 405 and 407 are placed into inner lumen 402 of flexible connections 401, as shown in the assembly.
FIG. 41 provides a view of a first sub-assembly of the final assemblage shown in FIG. 40. In this sub-assembly, elongated conductive members 405 and 407 are placed into inner lumen 402 of flexible connections 401. Spring fingers 404 are provided for later physical and electrical attachment of flexible connections 401 to IC 403. This point in the assembly is a convenient time for the flexible connections 401 to be provided with an attachment to the elongated conductive members 405 and 407. This can be accomplished by a number of methods, e.g., the spring can be crimped to the elongated conductive members 405 and 407, shown here as crimped area 416. Flexible connections 401 can also be designed to have an interference fit with the elongated conductive members 405 and 407 (not shown). Any convenient attachment approach can be employed that intimate electrical contact with the cable is preferable.
In certain embodiments of the present invention, the area from the beginning of the coil of flexible connections 401, the closely wrapped section is tapered. This design feature facilitates the assembly process. It also provides a portion of the spring that can expand and contract in the axial direction. The physical challenge of axial expansion and contraction can occur if there is motion between the elongated conductive members 405 and 407 and IC 403. Additional, axial expansion and contraction can occur with more universal stresses upon the device as a whole.
FIG. 42 illustrates a second subassembly with quadrant electrodes 409A, 409B, 409C and 409D molded together with PEEK material 413. This second subassembly provides an intermediated structure where quadrant electrodes 409A, 409B, 409C and 409D are fully joined in a single, but fatigue resistant structure. The junctures 411 facilitate and stabilize later attachment of quadrant electrodes 409A, 409B, 409C and 409D to IC 403, as is also shown.
FIG. 43 illustrates a third subassembly, introducing IC 413 to the assembly. In this case, IC 413 is provided with attachment tabs 417 to expedite the joining of IC 413 to quadrant electrodes 409A, 409B, 409C and 409D. IC 413 is introduced into the lumen of quadrant electrodes 409A, 409B, 409C and 409D. The attachment tabs 417 of quadrant electrodes 419 are positioned into the junctures 411 of IC 413. Typically, the attachment tabs 417 and junctures 411 are welded to provide further stability. In this way, a direct connection of IC 413 quadrant electrodes 409A, 409B, 409C and 409D is achieved.
FIG. 44 illustrates a fourth subassembly. In this view, the subassembly shown in FIG. 41 is introduced into the subassembly shown in FIG. 43. Elongated conductive members 405 and 407 are in inner lumen 402 of the flexible connections 401. This subassembly is situated within the half cylinder between IC 403 attached to quadrant electrodes 409A, 409B, 409C and 409D. The finger 404 of flexible connections 401 allows attachment of flexible connections 401 directly to IC 403. As with the attachment of some of the above mentioned components, typically the attachment flexible connections 401 to the IC 403 is welded to increase stability.
The final resulting assembled device shown in FIG. 40 enjoys many advantages provided by its various parts and features. By example, the flexible connections 401 provide a fault resistant connection, even in a highly challenging environment such as the heart. The PEEK material 413 joining quadrant electrodes 409 provides structural stability, especially during the subassembly joining. These design innovations assure fatigue resistance and stress reduction of the device without compromising its structural integrity.
Devices and Systems Aspects of the invention include devices and systems, including implantable medical devices and systems, that include the hermetically sealed structures according to embodiments of the invention. The devices and systems may perform a number of different functions, including but not limited to electrical stimulation applications, e.g., for medical purposes, analyte, e.g., glucose detection, etc.
Devices and systems in which the subject segmented electrode structures find use include, but are not limited to, those described in: WO 2004/066817 titled �Methods And Systems For Measuring Cardiac Parameters�; WO 2004/066814 titled �Method And System For Remote Hemodynamic Monitoring�; WO 2005/058133 titled �Implantable Pressure Sensors�; WO 2004/052182 titled �Monitoring And Treating Hemodynamic Parameters�; WO 2004/067081 titled �Methods And Apparatus For Enhancing Cardiac Pacing�; U.S. Provisional Patent Application 60/638,928 entitled �Methods and Systems for Programming and Controlling a Cardiac Pacing Device� filed Dec. 23, 2004; U.S. Provisional Patent Application No. 60/658,445 titled �Fiberoptic Cardiac Wall Motion Timer� filed Mar. 3, 2005; U.S. Provisional Patent Application No. 60,667,759 titled �Cardiac Motion Detection Using Fiberoptic Strain Gauges,� filed Mar. 31, 2005; U.S. Provisional Patent Application No. 60/679,625 titled �de Minimus Control Circuit for Cardiac pacing and Signal Collection,� filed May 9, 2005; U.S. Provisional Patent Application No. 60/706,641 titled �Deployable Epicardial Electrode and Sensor Array,� filed Aug. 8, 2005; U.S. Provisional Patent Application No. 60/705,900 titled �Electrical Tomography� filed Aug. 5, 2005; U.S. Provisional Patent Application No. 60/______ (attorney docket no. PRO-P37) titled �Methods and Apparatus for Tissue Activation and Monitoring� filed Aug. 12, 2005; U.S. Provisional Patent Application No. 60/707,913 titled �Measuring Conduction Velocity Using One or More Satellite Devices,� filed Aug. 12, 2005. These applications are herein incorporated into the present application by reference in their entirety.
Some of the present inventors have developed Doppler, pressure sensors, additional wall motion, and other cardiac parameter sensing devices, which devices or at least components thereof can be present in medical devices according to embodiments of the invention, as desired. Some of these are embodied in currently filed provisional applications; �One Wire Medical Monitoring and Treating Devices�, U.S. Provisional Patent Application No. 60/607,280 filed Sep. 2, 2004, U.S. patent application Ser. No. 11/025,876 titled �Pressure Sensors having Stable Gauge Transducers�; U.S. patent application Ser. No. 11/025,366 �Pressure Sensor Circuits�; U.S. patent application Ser. No. 11/025,879 titled �Pressure Sensors Having Transducers Positioned to Provide for Low Drift�; U.S. patent application Ser. No. 11/025,795 titled �Pressure Sensors Having Neutral Plane Positioned Transducers�; U.S. patent application Ser. No. 11/025,657 titled �Implantable Pressure Sensors�; U.S. patent application Ser. No. 11/025,793 titled �Pressure Sensors Having Spacer Mounted Transducers�; �Stable Micromachined Sensors� U.S. Provisional Patent Application 60/615,117 filed Sep. 30, 2004, �Amplified Complaint Force Pressure Sensors� U.S. Provisional Patent Application No. 60/616,706 filed Oct. 6, 2004, �Cardiac Motion Characterization by Strain Measurement� U.S. Provisional Patent Application filed Dec. 20, 2004, and PCT Patent Application entitled �Implantable Pressure Sensors� filed Dec. 10, 2004, �Shaped Computer Chips with Electrodes for Medical Devices� U.S. Provisional Patent Application filed Feb. 22, 2005; �Fiberoptic Cardiac Wall Motion Timer� U.S. Provisional Patent Application 60/658,445 filed Mar. 3, 2005; �Cardiac Motion Detection Using Fiberoptic Strain Gauges� U.S. Provisional Patent Application 60/667,749 filed Mar. 31, 2005. These applications are incorporated in their entirety by reference herein.
A representative system in which the hermetically sealed integrated structures find use is depicted in FIG. 45, which provides a cross-sectional view of the heart with of an embodiment of a cardiac resynchronization therapy (CRT) system that includes hermetically sealed integrated circuits according to embodiments of the invention. The system includes a pacemaker can 106, a right ventricle electrode lead 109, a right atrium electrode lead 108, and a left ventricle cardiac vein lead 107. Also shown are the right ventricle lateral wall 102, interventricular septal wall 103, apex of the heart 105, and a cardiac vein on the left ventricle lateral wall 104.
The left ventricle electrode lead 107 is comprised of a lead body and one or more electrode assemblies 110,111, and 112. Each of the electrodes includes a hermetically sealed integrated circuit. Having multiple distal electrode assemblies allows a choice of optimal electrode location for CRT. In a representative embodiment, electrode lead 107 is constructed with the standard materials for a cardiac lead such as silicone or polyurethane for the lead body, and MP35N for the coiled or stranded conductors connected to Pt�Ir (90% platinum, 10% iridium) electrode assemblies 110,111 and 112. Alternatively, these device components can be connected by a multiplex system (e.g., as described in published United States Patent Application publication nos.: 20040254483 titled �Methods and systems for measuring cardiac parameters�; 20040220637 titled �Method and apparatus for enhancing cardiac pacing�; 20040215049 titled �Method and system for remote hemodynamic monitoring�; and 20040193021 titled �Method and system for monitoring and treating hemodynamic parameters; the disclosures of which are herein incorporated by reference), to the proximal end of electrode lead 107. The proximal end of electrode lead 107 connects to a pacemaker 106.
Yet another type of medical device and system in which the subject segmented electrode structures find use is vision restoration devices and systems, e.g., devices and systems that include implantable photodetector elements that convert detected light to electrical signals, e.g., for stimulating the optic nerve. For example, integrated circuits and photosensors, e.g., photovoltaic cells, can be coupled to segmented electrode structures of embodiments of the invention. Representative implantable vision restoration devices and systems in which the segmented electrode structures may be incorporated include, but are not limited to those devices and systems described in: U.S. Pat. Nos. 4,628,933; 5,042,223; 5,397,350; and 6,230,057; as well as in Published PCT Application Publication Nos. WO 01/74444 titled �Multi-Phasic Microphotodetector Retinal Implant With Variable Voltage And Current Capability And Apparatus For Insertion�; WO 01/83026 titled �Artificial Retina Device With Stimulating And Ground Return Electrodes Disposed On Opposite Sides Of The Neuroretina And Method Of Attachment�; WO 03/002190 titled �Methods For Improving Damaged Retinal Cell Function; WO 03/002070 titled �Methods For Improving Damaged Retinal Cell Function Using Physical And/Or Mechanical Stimulation�; WO 2004/071338 titled �Implantable Device Using Diamond-Like Carbon Coating�; WO 2004/112893 titled �Implant Instrument�; WO 2005/004985 titled �Treatment Of Degenerative Retinal Disease Via Electrical Stimulation Of Surface Structures�; WO 2005/004985 titled �Device For Treatment Of Degenerative Retinal Disease Via Electrical Stimulation Of Surface Structures Of The Eyeball�; and WO 2005/110326 titled �Mechanically Activated Objects For Treatment Of Degenerative Retinal Disease.�
Kits Also provided are kits that include the subject segmented electrode structures, as part of one or more components of an implantable device or system, such as the devices and systems reviewed above. In certain embodiments, the kits further include at least a control unit, e.g., in the form of a pacemaker can. In certain of these embodiments, the structure and control unit may be electrically coupled by an elongated conductive member. In certain embodiments, the segmented electrode sealed structure may be present in a lead, such as a cardiovascular lead.
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