Source: https://patents.google.com/patent/DE102009051978B4/en
Timestamp: 2020-08-10 00:06:18
Document Index: 437021914

Matched Legal Cases: ['art 3', 'art 1', 'art 1', 'art 1', 'art 3', 'art 1', 'art 3', 'art 3', 'art 3', 'art 3', 'art 1', 'art 1', 'art 3']

DE102009051978B4 - Arrangement for angular position detection of a shaft and electric motor - Google Patents
Arrangement for angular position detection of a shaft and electric motor
DE102009051978B4
DE102009051978B4 DE102009051978.5A DE102009051978A DE102009051978B4 DE 102009051978 B4 DE102009051978 B4 DE 102009051978B4 DE 102009051978 A DE102009051978 A DE 102009051978A DE 102009051978 B4 DE102009051978 B4 DE 102009051978B4
DE102009051978.5A
DE102009051978A1 (en
DE102009051978C5 (en
Dr. Mahlein Jochen
Dr. Simon Olaf
Steffen Quadt
Bastian Mund
Gunnar Meyrowitz
SEW Eurodrive GmbH and Co KG
2009-11-04 Application filed by SEW Eurodrive GmbH and Co KG filed Critical SEW Eurodrive GmbH and Co KG
2009-11-04 Priority to DE102009051978.5A priority Critical patent/DE102009051978C5/en
2011-05-05 Publication of DE102009051978A1 publication Critical patent/DE102009051978A1/en
2015-10-22 Publication of DE102009051978B4 publication Critical patent/DE102009051978B4/en
2016-07-21 First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=43828913&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=DE102009051978(B4) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
2018-03-08 Publication of DE102009051978C5 publication Critical patent/DE102009051978C5/en
229910000529 magnetic ferrites Inorganic materials 0.000 claims description 5
190031011787 neodymium iron boron Chemical compound 0.000 claims description 3
229910001172 neodymium magnets Inorganic materials 0.000 claims description 2
Arrangement for angular position detection of a shaft, wherein on the shaft a first shielding member is rotatably connected, wherein on a side facing away from the shaft at least one permanent magnet is arranged, characterized in that a stationary arranged second shielding arranged on the side facing away axially from the shaft and is spaced from the first shielding member and the permanent magnet, wherein between the second shielding and the first shielding and permanent magnet, a circuit board is arranged, are arranged on the magnetic field-sensitive sensors, wherein the shielding overlap in an axial region.
The invention relates to an arrangement for angular position detection of a shaft and an electric motor.
As arrangements for angular position detection, for example, resolvers are known.
From the DE 10 2010 004 830 A1 An arrangement for determining the angular position of a rotatably mounted part is known.
From the WO 2011/0 85 968 A2 An arrangement for determining the angular position of a rotatably mounted part is known.
From the DE 10 2008 016 942 A1 an electric motor with holding device for a printed circuit board is known.
From the DE 10 2005 050 271 A1 For example, a method of assembling an electric machine is known.
From the DE 10 2006 030 736 A1 An electric motor with an electromagnetically actuated brake is known, wherein a shield is arranged between a sensor and the brake.
From the DE 10 2006 032 780 A1 is an electric motor drive with a rotor side arranged encoder known.
The invention is therefore the object of developing an electric motor compact.
According to the invention the object is achieved in the arrangement according to the features specified in claim 1 and in the electric motor according to the features indicated in claim 15.
Important features of the invention in the arrangement for angular position detection of a shaft are that on the shaft, a first shielding member is rotatably connected, wherein at least one permanent magnet is disposed on a side facing away from the shaft,
wherein a stationary arranged, second shielding member disposed on the side facing away from the shaft axially and spaced from the first shielding member and the permanent magnet,
wherein between the second shielding and the first shielding and permanent magnet, a circuit board is arranged, are arranged on the magnetic field-sensitive sensors.
The advantage here is that a good shielding with closed or almost closed housing can be realized. In particular, magnetic fields originating from the outside are deflectable by the sensors. Thus, the signal-to-noise ratio is improved and fewer errors are possible. For example, the arrangement in an electric motor with brake providable, wherein the brake has a brake coil whose magnetic fields are also directed by the rotor shaft in the direction of the arrangement. However, by virtue of the fact that the first shielding part can be mounted directly on the shaft, an effective deflection of the magnetic fields introduced by the shaft can be effected, and thus an improved shielding is achieved.
According to the invention, the shielding parts overlap in an axial region, in particular wherein a gap between the shielding parts essentially extends axially and in the circumferential direction. The advantage here is that an assembly in the axial direction is executable.
In an advantageous embodiment, the magnetic-field-sensitive sensors include a Hall sensor, a cross-Hall sensor, pulse-wire sensor and / or a Wiegand sensor. The advantage here is that by means of the cross-Hall sensor, the detection of the current angular position of the shaft can be performed and by means of the Wiegand sensor, the detection of the absolute number of revolutions can be determined. The evaluation circuit connected to the sensors and preferably also provided on the printed circuit board for evaluating the sensor signals can also be supplied from the Wiegand sensor. Because the signals of the Wiegand sensor each contain so much energy that the evaluation circuit or at least a part thereof can be supplied. It is important as part of that part that allows an incrementing or decrementing of a memory content to deposit the absolute number of revolutions. The evaluation circuit can also be connected to a field bus in order to transmit the determined data to other fieldbus users. Alternatively, the evaluation circuit can also be connected to a converter electronics for the consideration of the determined angle information when controlling the electric motor supplied from the converter circuit.
In an advantageous embodiment of the cross-Hall sensor is axially centered on the permanent magnet facing side of the circuit board, in particular wherein the cross-Hall sensor is arranged in a plane whose normal is aligned parallel to the shaft axis, wherein two Hall sensors of the cross-Hall sensor are aligned perpendicular to each other. The advantage here is that the determination of the angular position can be performed with high accuracy.
In an advantageous embodiment, the normal of the circuit board is parallel to the shaft axis aligned. The advantage here is that an assembly is possible in a simple manner.
In an advantageous embodiment, a Wiegand sensor is arranged on the side facing away from the permanent magnet side of the circuit board, in particular wherein the Wiegand sensor, ie pulse wire sensor, is aligned perpendicular to the shaft axis. The advantage here is that a detection of the number of absolute revolutions of the shaft is executable and / or a supply of the evaluation or at least a portion of the evaluation circuit for evaluating the sensor signals from the sensor signal is executable out.
In an advantageous embodiment, at least one of the shielding parts or the shielding parts are plate-shaped or planar. The advantage here is that a particularly cost-effective production is possible. In order to achieve a good shielding, however, the radial extent of the shielding parts is preferably made larger or much larger than the radial extent of the permanent magnets and / or the sensors on the printed circuit board or the printed circuit board.
In an advantageous embodiment, the shielding parts are designed cup-shaped. The advantage here is that a particularly effective shielding is achieved.
Preferred is an embodiment of the first shielding element with a height of the pot, which does not exceed the height of the magnetic material. In this way, namely, a magnet and screen element comprehensive structure, which is formed substantially disc-shaped.
In an alternative advantageous embodiment, the shielding parts are arranged in axially spaced-apart regions, in particular wherein a gap between the shielding parts extends substantially radially and in the circumferential direction. The advantage here is that an assembly in the radial direction is executable.
In an advantageous embodiment, the second shielding part has a lateral opening, from which protrudes the printed circuit board, in particular wherein connecting devices for electrical lines are arranged on the protruding part of the printed circuit board, in particular wherein the connecting devices are designed as connector parts. The advantage here is that a maintenance-friendly interface is created and a simple connection of electrical wiring is possible. In particular, the part of the printed circuit board provided with potting compound in the interior of the pot of the second part can also be cast.
In an advantageous embodiment, the shielding parts are made of soft magnetic material. The advantage here is that an effective shielding can be achieved in a simple and cost-effective manner.
In an advantageous embodiment, the first shielding part is positively connected to the shaft, in particular screw-connected. The advantage here is that a centrally located screw allows the central, so shaft axis symmetrical, centering. The determination in the circumferential direction by means of a form-fitting in the circumferential direction connecting means, such as nose, notch, groove or the like.
In an advantageous embodiment, the first shielding member receives at least one or two permanent magnets, wherein the magnetization direction is provided in the axial direction or opposite to the axial direction. The advantage here is that a quick and easy installation of two permanent magnets is executable. The permanent magnets with high field strength are executable. Furthermore, relatively high field strengths occur at an axial distance from the magnet.
In an advantageous embodiment, the permanent magnets are arranged at the same non-vanishing radial distance. The advantage here is that only a few angular errors are caused in the symmetrical arrangement of the permanent magnets.
In an advantageous embodiment, a magnetizable part, in particular a plastic part containing neodymium iron boron or ferrite particles, is arranged on the first shielding part, the first part region of which is magnetized in the axial direction and the further part region is magnetized against the axial direction. The advantage here is that an easily manufacturable first shielding is provided with injected or inserted plastic body. The magnetization of the plastic body can only be carried out after injection or insertion.
In an advantageous embodiment, the first portion extends in a first angular range in the circumferential direction, in particular 0 ° to 180 °, and the second portion in a second angular range in the circumferential direction, in particular 180 ° to 360 °. The advantage here is that only small angular errors are caused when determining the angular position of the shaft.
Important features in the electric motor with a prescribed arrangement are that the electric motor comprises a stator and / or a brake coil of an electromagnetically actuated brake, wherein the stator and the brake coil on the the printed circuit board facing away from the first shielding part is arranged.
The advantage here is that the arrangement can be arranged close to the brake or close to the stator, although they produce high magnetic field strengths, which could lead to false signals without shielding.
Further advantages emerge from the subclaims.
The invention will now be explained in more detail with reference to figures:
In the 1 a first embodiment according to the invention is shown, in which an angle sensor arrangement is surrounded by an almost encompassing magnetic shielding housing, wherein the shielding housing consists of a first shielding part 3 and a second shielding part 1 is composed.
In the 2 is a plan view of the second shielding part 1 shown so that one in this shielding part 1 inserted circuit board is visible.
In the 3 2 shows a second embodiment according to the invention, in which the shielding housing consists of two essentially planar shielding parts (FIG. 30 . 31 ) is composed. Since interfering magnetic fields emerge substantially perpendicularly from the shield planes, these fields are directed in an axial direction in which the magnetic field sensors are insensitive. Advantageously, a small distance of the shielding elements, for example, less than twice the length of a Wieganddrahtes used as a sensor.
In the 4 Another embodiment of the invention is shown, in which an angle sensor arrangement is surrounded by an enclosing magnetic shielding housing, wherein the shielding housing consists of a first shielding part 3 and a second shielding part 1 is composed, so that the shielding parts engage with each other.
In the 5 is a symbolic plan view of the first shielding part ( 3 . 31 ), wherein two surface magnetized permanent magnets 4 are shown.
In the 6 is for a to 5 alternative embodiment a symbolic top view of the first shielding part ( 3 . 31 ), where instead of the two permanent magnets 4 a ferrite particle containing, corresponding magnetized body 60 in particular, wherein the body is surface-magnetized.
In the 1 is at the axial end of the shaft 5 , in particular the shaft of an electric motor, a first cup-shaped shielding part 3 intended. Preferably, this shielding part 3 designed rotationally symmetrical. In the shielding part 3 , in particular on the bottom of the pot, permanent magnets are provided. Preferably, a first of these permanent magnets 4 in the axial direction and a second magnetized against the axial direction. Both permanent magnets have the same radial distance to the shaft axis.
The shielding part 3 is with the wave 5 screw-connected by means of the centrally arranged to the shaft axis screw 8th ,
The mitdrehbaren with the shaft shielding 3 axially opposite is a stationary arranged cup-shaped second shielding 1 provided, with the first shielding 3 together essentially forms a closed housing. Between the two shielding a small gap is provided to exclude contact during the rotational movement, taking into account thermally induced changes in length and manufacturing tolerances. The gap extends in the radial direction and in the circumferential direction, so that the shielding parts are spaced apart in the axial direction. The shielding parts ( 1 . 3 ) are made of soft magnetic material and thus direct magnetic fields from the spatial area of the shaft 5 come directly or through the steel shaft 5 be brought around the sensor assembly around, whereby a shielding effect is achieved.
The sensor arrangement also includes a printed circuit board 2 , which is equipped with electronic components. At a limited area on the periphery of the second shielding part 1 an opening is provided so that the circuit board 2 after insertion into the receiving area of the second shielding part 1 on the one hand covers the bottom of the pot and on the other hand protrudes through the opening, so that electrical connections for connecting electrical lines are accessible from the outside.
On the wave 5 facing side of the circuit board 2 is a crosshair sensor 6 attached. This includes two aligned perpendicular to the axis of the shaft, circumferentially perpendicular to each other arranged Hall sensors, so that a detection of the angular position, ie the angular position of the shaft 5 , is executable. It's also on the shaft 5 opposite side of the circuit board 2 is a weighing sensor 7 attached, so that the number of revolutions of the shaft is detected. Here is the Wiegandsensor 7 aligned perpendicular to the shaft.
In this way, an angular position detection is thus made possible, in which on the one hand the current angular position of the rotor shaft in the room and also the absolute number of revolutions of the shaft can be seen since the start of operation.
The normal direction of the printed circuit board 2 is aligned parallel to the shaft axis.
The shielding parts thus form, so to speak, a hood or a housing, so that magnetic fields coming from outside can be derived from the interior of the hood or of the housing. Thus, the arrangement for position detection is undisturbed by external fields. These are in particular producible by the stator of an electric motor, which comprises the arrangement, and / or by a brake coil of an electromagnetically actuated brake of the electric motor. Preferably, these field-generating components are arranged on the shaft-facing side of the first shielding. An edge of the hood or of the housing is arranged close to the edge of the permanent magnets, so that a particularly effective shielding can be achieved.
Preferably, the area covered axially by the first shielding part ends at the same axial position as the area covered by the permanent magnets.
As in 2 shown is the circuit board 2 in the cup-shaped second shielding 1 on the shaft 5 facing side inserted. The attachment of the circuit board 2 is guaranteed by means of screw connection or encapsulation. At a side opening of the pot wall of the second shielding 1 is the circuit board 2 led out and takes there connection devices for connecting electrical cables leading to a converter or a field device. This connection can also be advantageously carried out as a plug connection.
As in 3 is shown, instead of the cup-shaped shielding ( 1 . 3 ) a flat design of the two shielding parts ( 30 . 31 ) advantageous. Thus, a more cost-effective production of the arrangement can be achieved. In this way, the fields coming from the shaft side are deflected essentially in the radial direction, ie away from the arrangement in the radial direction.
As in 4 are shown in a further embodiment of the invention, the shielding cup-shaped similar to 1 executed. The shielding parts overlap ( 1 . 3 ) in an axial region. Thus, an improved shielding effect can be achieved. The air gap between the shielding parts is in this case provided at a radial distance and extends in the direction of rotation.
5 shows for the aforementioned embodiments according to the 1 to 4 a first arrangement of permanent magnets 4 , Which are arranged at a non-vanishing radial distance from the shaft axis and are magnetized in the axial direction or counter to the axial direction. The permanent magnets 4 are at the pot bottom of the shielding part 3 attached.
Alternative to 5 is also a permanent magnetic arrangement after 6 advantageous. In this case, a magnetic body, such as a plastic body with mixed ferrite particles, providable, which is magnetized in a first angular range in the circumferential direction in the axial direction and is magnetized in a remaining angular range against the circumferential direction. The plastic body is either injected or inserted into the first shielding part.
The pot wall, so the side wall of the pot, can also be marked as a collar.
In a further embodiment of the invention, the second shielding part together with the printed circuit board and sensors as a unit can be removed or inserted into a housing of an electric motor. In this way, an electric motor can be produced with a detection system for the rotor shaft angle position, wherein the first shielding part is designed with permanent magnet material according to the figures.
In a further embodiment of the invention, the first shield member has a groove or notch, so that the angular position when mounted on the shaft clearly defined by the shaft has a corresponding survey.
In a further embodiment of the invention, the second shielding on its side wall with a plurality of spaced-apart recesses, in particular comb-shaped recesses, designed so that pins or surface segments of the circuit board protrude through the recesses. In this way, in turn connecting devices for connecting further electrical lines can be attached, such as connector parts. But there are also other electronic components on the outstanding areas can be arranged.
The first shielding member preferably has the shape of a rotational body in all embodiments.
In all embodiments, the second shielding part preferably has the shape of a body of revolution, with the exception of the openings or recesses.
In a further embodiment according to the invention, the second shielding part together with the printed circuit board with sensors in a direction which is perpendicular to the shaft axis, slidably disposed so that an assembly from this direction is made possible.
Second shielding, in particular soft magnetic second shielding
First shielding part, in particular soft magnetic first shielding part
Shaft, in particular rotor shaft
Cross Hall sensor
First shielding part, in particular soft magnetic second shielding part
Plastic body with embedded magnetizable material, such as ferrite particles, neodymium-boron-iron particles or the like
Arrangement for angular position detection of a shaft, wherein on the shaft a first shielding member is non-rotatably connected, wherein on a side facing away from the shaft at least one permanent magnet is arranged, characterized in that a stationary arranged second shielding arranged on the side facing away axially from the shaft and is spaced from the first shielding member and the permanent magnet, wherein between the second shielding and the first shielding and permanent magnet, a circuit board is arranged, are arranged on the magnetic field-sensitive sensors, wherein the shielding overlap in an axial region.
Arrangement according to claim 1, characterized in that the first shielding part receives at least one or two permanent magnets, wherein the magnetization direction is provided in the axial direction or opposite to the axial direction, in particular wherein the permanent magnets are arranged at the same non-vanishing radial distance.
Arrangement according to at least one of the preceding claims, characterized in that on the first shielding a magnetizable part, in particular a neodymium iron boron or ferrite particles containing plastic part, is arranged, the first portion in the axial direction and the other portion opposite to the axial Direction is magnetized, in particular wherein the first portion in a first angular range in the circumferential direction, in particular 0 ° to 180 °, and the second portion extends in a second angular range in the circumferential direction, in particular 180 ° to 360 °.
Arrangement according to at least one of the preceding claims, characterized in that the magnetic field-sensitive sensors comprise a Hall sensor, a cross-Hall sensor, pulse-wire sensor and / or a Wiegand sensor.
Arrangement according to claim 4, characterized in that the cross-Hall sensor is arranged axially centrally on the side facing the permanent magnet side of the printed circuit board, in particular wherein the cross-Hall sensor is arranged in a plane whose normal is aligned parallel to the shaft axis, wherein two Hall sensors of the cross-Hall sensor are aligned perpendicular to each other.
Arrangement according to at least one of the preceding claims, characterized in that the normal of the printed circuit board is aligned parallel to the shaft axis.
Arrangement according to at least one of the preceding claims, characterized in that arranged on the side facing away from the permanent magnet side of the circuit board, a Wiegand sensor, in particular wherein the Wiegand sensor, ie pulse wire sensor, is aligned perpendicular to the shaft axis.
Arrangement according to at least one of the preceding claims, characterized in that the shielding parts are plate-shaped or flat.
Arrangement according to at least one of the preceding claims, characterized in that the shielding parts are designed cup-shaped.
Arrangement according to at least one of the preceding claims, characterized in that a gap between the shielding parts extends substantially axially and in the circumferential direction.
Arrangement according to claim 7, characterized in that the shielding parts are arranged in axially spaced-apart regions, in particular wherein a gap between the Shielding substantially radially and extends in the circumferential direction.
Arrangement according to at least one of the preceding claims, characterized in that the second shielding part has a lateral opening, protruding from the printed circuit board, in particular wherein connecting devices for electrical lines are arranged on the protruding part of the printed circuit board, in particular wherein the connecting devices are designed as connector parts.
Arrangement according to at least one of the preceding claims, characterized in that the shielding parts are made of soft magnetic material.
Arrangement according to at least one of the preceding claims, characterized in that the first shielding part on the shaft form-fitting, in particular screw-connected, is.
Electric motor with an arrangement according to at least one of the preceding claims, wherein the electric motor comprises a stator and / or a brake coil of an electromagnetically actuated brake, characterized in that the stator and the brake coil on the side facing away from the circuit board of the first shielding member is arranged.
DE102009051978.5A 2009-11-04 2009-11-04 Arrangement for angular position detection of a shaft and electric motor Active DE102009051978C5 (en)
DE102009051978.5A DE102009051978C5 (en) 2009-11-04 2009-11-04 Arrangement for angular position detection of a shaft and electric motor
DE102009051978A1 DE102009051978A1 (en) 2011-05-05
DE102009051978B4 true DE102009051978B4 (en) 2015-10-22
DE102009051978C5 DE102009051978C5 (en) 2018-03-08
ID=43828913
DE102009051978.5A Active DE102009051978C5 (en) 2009-11-04 2009-11-04 Arrangement for angular position detection of a shaft and electric motor
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2011-05-05 OP8 Request for examination as to paragraph 44 patent law
2013-12-05 R016 Response to examination communication
2014-02-25 R016 Response to examination communication
2015-07-03 R018 Grant decision by examination section/examining division
2016-07-21 R026 Opposition filed against patent
2017-12-01 R034 Decision of examining division/federal patent court maintaining patent in limited form now final
2018-03-08 R206 Amended patent specification