Source: http://autodocbox.com/Diesel/67862385-Deutsche-norm-june-2006-din-en-ics-supersedes-din-en-see-start-of-validity.html
Timestamp: 2019-08-19 10:51:27
Document Index: 210060171

Matched Legal Cases: ['art 4', 'art 2', 'art 5', 'art 4', 'art, 36', 'art 1', 'art 1', 'art 2', 'art 5', 'art 6', 'art 2', 'art 1', 'art 1', 'art 1', 'art 2', 'art 5', 'art 1', 'art 1']

DEUTSCHE NORM June 2006 DIN EN { ICS ; Supersedes DIN EN : See start of validity - PDF
Download "DEUTSCHE NORM June 2006 DIN EN { ICS ; Supersedes DIN EN : See start of validity"
1 DEUTSCHE NORM June 2006 DIN EN { ICS ; Supersedes DIN EN : See start of validity High-strength structural bolting assemblies for preloading Part 4: System HV Hexagon bolt and nut assemblies English version of DIN EN : Hochfeste planmäßig vorspannbare Schraubenverbindungen für den Metallbau Teil 4: System HV Garnituren aus Sechskantschrauben und -muttern Englische Fassung DIN EN : Document comprises 20 pages No part of this standard may be reproduced without prior permission of DIN Deutsches Institut für Normung e. V., Berlin. Beuth Verlag GmbH, Berlin, Germany, has the exclusive right of sale for German Standards (DIN-Normen). English price group
2 DIN EN : Start of validity This standard is valid from 1 June DIN 6914: and DIN 6915: shall remain valid until 30 September National foreword This standard has been prepared by CEN/TC 185 Threaded and non-threaded mechanical fasteners and accessories (Secretariat: Germany). The responsible German body involved in its preparation was the Normenausschuss Mechanische Verbindungselemente (Fasteners Standards Committee), Technical Committee NA AA Stahlbauverschraubungen. Although in the past nuts and bolts were ordered and supplied separately, they are now to be ordered and supplied together as an assembly. This makes the supplier of the bolt/nut assembly responsible for its functional characteristics as a whole, i.e. the correct interfunctioning of the nut and bolt. Attention is brought to this fact in the Introduction to the European Standard. The new edition of this standard has been published to implement CMC Resolution 4 of and in response to the new date by which all conflicting national standards are to be withdrawn (DOW) published in the Official Journal of the European Union. This new date, September 2007, is cited in the Foreword and is indicated by a line in the margin. The European Standards referred to in this standard have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 261 DIN ISO 261 ISO DIN ISO ISO DIN ISO Amendments This standard differs from DIN 6914: and DIN 6915: as follows: a) Bolts: Bolts are now specified as being part of an assembly. References have been updated. Values for d w min have been modified. k has been redefined as k w. Tolerances for lengths greater than 180 mm have been modified. Limits for surface discontinuities are now specified. The specified designations have been changed. The designation of the bolt/nut assembly is now specified. Information on masses is no longer included. The clamp length has been redefined and clamp length values changed accordingly. 2
3 DIN EN : b) Nuts: Nuts are now specified as being part of an assembly. References have been updated. Values for d w min have been modified. Limits for surface discontinuities are now specified. Information on masses is no longer included. The specified designations have been changed. Compared with DIN EN : , the following amendments have been made: a) The date of withdrawal (DOW) of conflicting national standards has been changed from September 2005 to September Previous editions DIN EN : DIN 6914: , , , DIN 6915: , , , , National Annex NA (informative) Bibliography DIN ISO 261, ISO general purpose metric screw threads General plan DIN ISO 965-2, ISO general purpose metric screw threads Tolerances Part 2: Limits of sizes for general purpose external and internal screw threads Medium quality DIN ISO 965-5, ISO general purpose metric screw threads Tolerances Part 5: Limits of sizes for internal screw threads to mate with hot-dip galvanized external screw threads with maximum size of tolerance position h before galvanizing 3
5 EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM EN March 2005 ICS ; English version High-strength structural bolting assemblies for preloading - Part 4: System HV - Hexagon bolt and nut assemblies Boulonnerie de construction métallique à haute résistance apte à la précontrainte - Partie 4 : Système HV - Boulons à tête hexagonale (vis + écrou) Hochfeste planmäßig vorspannbare Schraubenverbindungen für den Metallbau - Teil 4: System HV - Garnituren aus Sechskantschrauben und -muttern This European Standard was approved by CEN on 30 April CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2005 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN :2005: E
6 Contents Page Foreword...3 Introduction Scope Normative references Bolts Nuts Designation of the bolt/nut assembly Associated washers Functional characteristics of the bolt/nut/washer(s) assembly...12 Annex A (normative) Clamp lengths...15 Bibliography
7 Foreword This document (EN :2005) has been prepared by Technical Committee CEN/TC 185 Threaded and nonthreaded mechanical fasteners and accessories, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2005, and conflicting national standards shall be withdrawn at the latest by September This document includes a Bibliography. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. 3
8 Introduction This document on structural bolting reflects the situation in Europe where two technical solutions exist to achieve the necessary ductility of bolt/nut/washer assemblies. These solutions utilize different systems (HR and HV) of bolt/nut/washer assemblies, see Table 1. Both systems are well proved and it is up to the experts responsible for structuring bolting whether they use the one or the other system. It is, however, important for the performance of the assembly to avoid mixing up the components of both systems. Therefore, the bolts and nuts for both systems are standardized in one single part of this European Standard each and the marking of the components of the same system is uniform. Table 1 Systems of bolt/nut/washer assemblies Bolt/nut/washer assembly System HR Bolt/nut/washer assembly System HV General requirements EN Bolt/nut assembly EN EN Marking HR HV Property classes 8.8/8 10.9/ /10 Washer(s) EN or EN EN or EN Marking H H Suitability test for preloading EN EN Preloaded bolted assemblies are very sensitive to differences in manufacture and lubrication. Therefore it is important that the assembly is supplied by one manufacturer who is always responsible for the function of the assembly. For the same reason it is important that coatings of the assembly is under the control of one manufacturer. Beside the mechanical properties of the components, the functionality of the assembly requires that the specified preload can be achieved if the assembly is tightened with a suitable procedure. For this purpose a test method for the suitability of the components for preloading was created which will demonstrate whether the function of the assembly is fulfilled. It should be pointed out that compared to ISO 272 the widths across flats (large series) for M12 and M20 have been changed to 22 mm and 32 mm respectively. These changes are justified by the following reasons. Under the specific conditions of structural bolting the compressive stresses under the bolt head or nut for the sizes M12 may become too large with the width across flats of 21 mm, especially if the washer is fitted excentrically to the bolt axis. For the size M20, the width across flats of 34 mm is very difficult to be produced. The change to 32 mm is primarily motivated by economics but it should also be pointed out that the width across flats of 32 mm is already common practice in Europe. For the time being, the product standards EN to EN are the only European Standards which have regard to the general requirements of EN However, further product standards on fit bolts, countersunk head bolts, and load indicating washers for the use in high strength structural bolting for preloading are under preparation. 4
9 1 Scope This document specifies together with EN the requirements for assemblies of high-strength structural bolts and nuts of system HV suitable for preloaded joints with large widths across flats, thread sizes M 12 to M 36 and property classes 10.9/10. Bolt and nut assemblies to this document have been designed to allow preloading of at least 0,7 f ub A s 1) according to ENV (Eurocode 3) and to obtain ductility predominantly by plastic deformation of the engaged threads. For this purpose the components have the following characteristics: nut height approximately 0,8 d bolt with short thread length Bolt and nut assemblies according to this document include washers according to EN or to EN (under the nut only). NOTE Attention is drawn to the importance of ensuring that the bolts are correctly used if satisfactory result are to be obtained. For recommendations concerning proper application, reference to ENV is made. The test method for suitability for preloading is specified in EN Clamp lengths for the bolt/nut/washer assemblies are given in the normative Annex A. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 493, Fasteners Surface discontinuities Nuts. EN , Metallic materials Charpy impact test Part 1: Test method. EN , High-strength structural bolting assemblies for preloading Part 1: General requirements. EN , High-strength structural bolting assemblies for preloading Part 2: Suitability test for preloading. EN , High-strength structural bolting assemblies for preloading Part 5: Plain washers. EN , High-strength structural bolting assemblies for preloading Part 6: Plain chamfered washers. EN , Mechanical properties of fasteners Part 2: Nuts with specified proof load values Coarse thread (ISO 898-2:1992). EN , Fasteners Surface discontinuities Part 1: Bolts, screws and studs for general requirements (ISO :1988). EN ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws and studs (ISO 898-1:1999). EN ISO 3269, Fasteners Acceptance inspection (ISO 3269:2000). EN ISO , Tolerances for fasteners Part 1: Bolts, screws, studs and nuts Product grades A, B and C (ISO :2000). 1 ) f ub is the nominal tensile strength (R m ) and A s the stress area of the bolt. 5
10 EN ISO 10684, Fasteners - Hot dip galvanized coatings (ISO 10684:2004). ISO 148, Steel Charpy impact test (V-notch). ISO 261, ISO general-purpose metric screw threads General plan. ISO 965-2, ISO general purpose metric screw threads Tolerances Part 2: Limits of sizes for general purpose external and internal screw threads Medium quality. ISO 965-5, ISO general purpose metric screw threads Tolerances Part 5: Limits of sizes for internal screw threads to mate with hot-dip galvanized external screw threads with maximum size of tolerance position h before galvanizing. 3 Bolts 3.1 Dimensions of bolts See Figure 1 and Table 2. NOTE The difference between l g and l s should not be less than 1,5 P. Key a Incomplete thread u 2P b 15 to 30 Figure 1 Dimensions of bolts 6 --`,`,,````,,,`,``,,``,,,``-`-`,,`,,`,`,,`---
11 Table 2 Dimensions of bolts a Dimensions in millimetres Thread d M12 M16 M20 M22 M24 M27 M30 M36 P b 1,75 2 2,5 2, ,5 4 b (ref) c min. 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 max. 0,6 0,6 0,8 0,8 0,8 0,8 0,8 0,8 d a max. 15,2 19, nom d s min. 11,3 15,3 19,16 21,16 23,16 26,16 29,16 35 max. 12,7 16,7 20,84 22,84 24,84 27,84 30,84 37 d w min. 20,1 24,9 29,5 33,3 38,0 42,8 46,6 55,9 max. c c c c c c c c e min. 23,91 29,56 35,03 39,55 45,20 50,85 55,37 66,44 nom k min. 7,55 9,25 12,1 13,1 14,1 16,1 17,95 21,95 max. 8,45 10,75 13,9 14,9 15,9 17,9 20,05 24,05 k w min. 5,28 6,47 8,47 9,17 9,87 11,27 12,56 15,36 r min. 1,2 1,2 1,5 1,5 1, s l max min. 21,16 26, ,8 l s and l d g l s l g l s l g l s l g l s l g l s l g l s l g l s l g l s l g nom. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max ,75 36,25 6, ,75 41,25 11, ,75 46,25 16, , ,75 51,25 21, ,5 17 8, ,5 56,5 26, , , ,5 61,5 31, , , ,5 66,5 36, , , ,5 71,5 41, , , ,5 76,5 46, , , , ,5 81,5 51, , , , ,25 86,75 56, , , , ,25 91,75 61, , , ,
12 Table 2 (concluded) Dimensions in millimetres Thread d M12 M16 M20 M22 M24 M27 M30 M36 l l s and l g d l s l g l s l g l s l g l s l g l s l g l s l g l s l g l s l g nom. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max ,25 96,75 66, , , , ,25 101, , , , ,25 106, , , , ,25 111, , , , ,25 116, , , , ,25 121, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,7 189, , ,7 194, , ,7 199, , ,7 204, , NOTE The popular lengths are defined in terms of lengths l s, min and l g, max. a For hot-dip galvanized bolts, the dimensions apply before galvanizing. b P is the pitch of thread c d w, max. = s actual d l g, max. = l nom. b l s, min. = l g, max. 3P 8
13 3.2 Specifications for bolts and reference standards Table 3 Specifications for bolts and reference standards Material Steel General requirements EN Thread Mechanical properties Tolerance 6g a International Standards ISO 261, ISO Property class 10.9 European Standard EN ISO Value K V, min = 27 J at 20 C Impact strength Test piece b ISO 148 Test EN C except: Tolerances Product grade dimensions c and r. Tolerance for lengths 155 mm: + IT 17 1/2 IT 17 International Standard EN ISO normal as processed d Surface finish c hot dip galvanized EN ISO others to be agreed e Surface discontinuities Limits for surface discontinuities as specified in EN Acceptability For acceptance procedure, see EN ISO a The tolerance class specified applies before hot-dip galvanizing. Hot-dip galvanized bolts are intended for assembly with oversize tapped nuts. b The location of the charpy V-notch test pieces in the bolt shall be as specified in EN ISO c d e Attention is drawn to the need to consider the risk of hydrogen embrittlement in the case of bolts of property class 10.9, when selecting an appropriate surface treatment process (e.g. cleaning and coating), see the relevant coating standards. "As processed" means the normal finish resulting from manufacture with a light coating of oil. Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the mechanical properties or the functional characteristics. Coatings of cadmium or cadmium alloys are not permitted. 3.3 Marking of bolts High-strength structural bolts according to this document shall be marked with: a) property class marking in accordance with EN ISO and the letters HV. EXAMPLE HV b) identification mark of the manufacturer of the assembly. It is permissible for the marking to be either embossed or indented on the top surface of the head. 9
14 EXAMPLE 2 bolt marking: Key 1 Identification mark of the manufacturer of the assembly 4 Nuts 4.1 Dimensions of nuts See Figure 2 and Table 4. Key a 15 to 30 b 110 to 130 Figure 2 Dimensions of nuts Table 4 Dimensions of nuts a Dimensions in millimetres Thread d M12 M16 M20 M22 M24 M27 M30 M36 P b 1,75 2 2,5 2, ,5 4 d max ,3 21,6 23,7 25,9 29,1 32,4 38,9 a min max. c c c c c c c c d w min. 20,1 24,9 29,5 33,3 38,0 42,8 46,6 55,9 e min. 23,91 29,56 35,03 39,55 45,20 50,85 55,37 66,44 nom = max m min. 9,64 12,3 14,9 16,9 18,7 20,7 22,7 27,7 m w min. 7,71 9,84 11,92 13,52 14,96 16,56 18,16 22,16 s max min. 21,16 26, ,8 a For hot-dip galvanized nuts, the dimensions apply before galvanizing. b P is the pitch of thread. c d w, max. = s actual. 10
15 4.2 Specification for nuts and reference standards Table 5 Specifications for nuts and reference standards Material Steel General requirements EN Thread Mechanical properties Tolerances Surface finish Surface discontinuities Tolerance 6H or 6AZ International Standards ISO 261, ISO 965-2, ISO Property class 10 European Standard EN Product grade International Standard EN ISO normal B as processed a hot dip galvanized EN ISO others to be agreed b Limits for surface discontinuities as specified in EN 493. Acceptability For acceptance procedure, see EN ISO a b "As processed" means the normal finish resulting from manufacture with alight coating of oil. Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the mechanical properties or the functional characteristics. Coatings of cadmium or cadmium alloys are not permitted. 4.3 Decarburization of the nut thread The decarburization of the nut thread, when measured in analogy to external threads as given in EN ISO 898-1, shall not exceed G = 0,015 mm. 4.4 Marking of nuts High-strength structural nuts according to this document shall be marked with: a) property class marking in accordance with EN and the letters HV. EXAMPLE 1 10 HV b) the identification mark of the manufacturer of the assembly. The marking shall be indented on either bearing face. EXAMPLE 2 nut marking: Key 1 Identification mark of the manufacturer of the assembly 11
16 5 Designation of the bolt/nut assembly EXAMPLE 1 Designation of a bolt/nut assembly for high strength structural bolting for preloading, system HV, consisting of a hexagon bolt with large width across flats, with thread M16, nominal length l = 80 mm and property class 10.9 and a hexagon nut with large width across flats, with thread M16 and property class 10: Bolt/nut assembly EN M /10 HV If surface finishes other than "as processed" are required, the specified surface finish shall be added to the designation, e.g. for hot dip galvanizing (tzn): Bolt/nut assembly EN M /10 HV tzn If hexagon nuts according to this part of this standard are required for other purposes, for example for the use with studs, they may be ordered separately and shall then be designated as follows: EXAMPLE 2 Designation of a hexagon nut with large width across flat for high strength structural bolting for preloading, system HV, with thread M16 and property class 10: Hexagon nut EN M16 10 HV If hexagon head bolts according to this document are required for other purposes, for example for the use in threaded blind holes, they may be ordered separately and shall then be designated as follows: EXAMPLE 3 Designation of a hexagon head bolt with large width across flat for high strength structural bolting for preloading, system HV, with thread M16, nominal length l = 80 mm and property class 10.9: Hexagon head bolt EN M HV 6 Associated washers Bolt/nut assemblies according to this document shall be assembled with washers in accordance with EN or in accordance with EN (under the nut only). 7 Functional characteristics of the bolt/nut/washer(s) assembly 7.1 General The functional characteristics of the bolt/nut/washer(s) assembly according to 7.2 to 7.5 shall be achieved when tested in accordance with EN NOTE For further background information as to these functional characteristics see EN Minimum clamp lengths as specified in Annex A. There shall be sufficient suitable lubricant on the nuts or on the bolts and washers in the as delivered condition, to ensure that seizure will not take place on tightening the assembly and that the required preload is obtained. 7.2 Maximum individual value of the bolt force during tightening test (F bi max ) The following applies: where 12 F bi max 0,9 fub As f ub is the nominal tensile strength (R m ) A s is the nominal stress area of the bolt.
17 7.3 Angle by which the nut (or bolt) has to be turned starting from a preload of 0,7 f ub A s until F bi max is reached ( Θ 1 ) The values indicated in Table 6 are for information only. Table 6 Values for Θ 1 Clamp length Θ 1 Σ t a min. Σ t < 2 d 2 d Σ t < 6 d 6 d Σ t 10 d a Σ t is the total thickness of the clamped parts including washer(s). 7.4 Angle by which the nut (or bolt) has to be turned starting from a preload of 0,7 f ub A s until F bi has dropped again to 0,7 f ub A s ( Θ 2 ) The values for Θ 2 specified in Table 7 apply. Table 7 Values for Θ 2 Grip length Θ 2 Σ t a min. Σ t < 2 d 2 d Σ t < 6 d 6 d Σ t 10 d a Σ t is the total thickness of the clamped parts including washer(s). 7.5 Individual values of the k-factor (k i ), mean value of the k-factor (k m ) and coefficient of variation of the k-factor (V K ) Individual values of the k-factor (k i ) for k-class K1 When k i -values are required, they shall be in the range of 0,10 k i 0, Mean value of the k-factor (k m ) and coefficient of variation of the k-factor (V k ) for k-class K2 Mean value of the k-factor is given by k m = n n k i i = 1 with ki = M i Fp d 13
18 where M i is the individual value of the applied torque F p is the specified preload d is the nominal bolt diameter For the coefficient of variation of the k-factor (V k ) the following applies: where sk V k = km s k is the standard deviation s k = ( k i k n 1 m ) 2 When k m and V k are required, the following values apply: 0,10 k m 0,23 V k 0, `,`,,````,,,`,``,,``,,,``-`-`,,`,,`,`,,`---
19 Annex A (normative) Clamp lengths See Figure A.1 and Table A.1. Figure A.1 Clamp length Σ t --`,`,,````,,,`,``,,``,,,``-`-`,,`,,`,`,,`--- 15
20 Table A.1 Clamp lengths Σ t a Dimensions in millimetres Thread d M12 M16 M20 M22 M24 M27 M30 M36 l Σ t min and Σ t max nom. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max ,75 36, ,75 41, ,75 46, ,75 51, ,5 56, ,5 61, ,5 66, ,5 71, ,5 76, ,5 81, ,25 86, ,25 91, ,25 96, ,25 101, ,25 106, ,25 111, ,25 116, ,25 121, ,7 189, ,7 194, ,7 199, ,7 204, NOTE a The popular lengths are defined in terms of lengths Σ t min and Σ t max. For proper function of the preloaded bolted joint the following condition for the clamp length l t shall be fulfilled: (l g, max + 2 P) < Σ t < (l min P m max), where P is the pitch of thread and m max is the maximum nut height according to Table 4. The values of Σ t min and Σ t max specified in Table A.1 are within this range. The Σ t max values are specified on the condition that the minimum bolt protrusion beyond the unloaded nut face shall be 1 P. --`,`,,````,,,`,``,,``,,,``-`-`,,`,,`,`,,`---
21 Bibliography [1] ENV , Execution of steel structures Part 1: General rules and rules for buildings. [2] ENV , Eurocode 3 - Design of steel structures Part 1-1: General rules and rules for buildings. [3] ISO 272, Fasteners - Hexagon products - Widths across flats. 17