Source: http://www.patentsencyclopedia.com/app/20120168172
Timestamp: 2017-10-23 22:42:31
Document Index: 33766925

Matched Legal Cases: ['art 15', 'art 15', 'art 15', 'art 15', 'art 15', 'art 15', 'art 15', 'art 15', 'art 15', 'art 115', 'art 115', 'art 115', 'art 115', 'art 117', 'art 115', 'arts 117', 'arts 117', 'art 115', 'art 118', 'arts 117', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115', 'art 115']

Riser Connector - Patent application
Patent application title: Riser Connector
Inventors: Shaun Hugh Litherland (Blackburn Lancashire, GB) Paul Anthony Hughes (Lancaster, GB)
Assignees: TRELLEBORG OFFSHORE UK LIMITED FIRST SUBSEA LIMITED
Patent application number: 20120168172
A system for introducing upwardly a flexible member into a tubular fixed structure with a sleeve surrounding the flexible member in the region where the flexible member attaches to the tubular fixed structure. The system comprises means for enabling the flexible member to be drawn upwardly into a bore of the tubular fixed structure, said bore being defined by an inner surface of said tubular structure, clamping means on the sleeve temporarily clamping the sleeve and flexible member together, and release means on the sleeve adapted to automatically release the clamping means when the sleeve attains a fixed disposition with respect to the tubular fixed structure, such as to permit continued movement of the flexible member with respect to the sleeve. The clamping means comprise a plurality of locking dogs attached to and radially moveable with respect to the sleeve between an inner locking position in which they engage with the flexible member, and an outer release position in which they are disengaged from the flexible member. The release means comprises a latch ring disposed on a substantially cylindrical surface so that it may be deflected axially along said surface on contact between the sleeve and tubular fixed structure to permit release of said locking dogs.
1. A system for introducing upwardly a flexible member into a tubular fixed structure with a sleeve surrounding the flexible member in the region where the flexible member attaches to the tubular fixed structure; the system comprising means for enabling the flexible member to be drawn upwardly into a bore of the tubular fixed structure, said bore being defined by an inner surface of said tubular structure, clamping means on the sleeve temporarily clamping the sleeve and flexible member together, and release means on the sleeve adapted to automatically release the clamping means when the sleeve attains a fixed disposition with respect to the tubular fixed structure, such as to permit continued movement of the flexible member with respect to the sleeve, wherein said clamping means comprise a plurality of locking dogs attached to and radially moveable with respect to the sleeve between an inner locking position in which they engage with the flexible member, and an outer release position in which they are disengaged from the flexible member; and wherein said release means comprises a latch ring disposed on a substantially cylindrical surface so that it may be deflected axially along said surface on contact between the sleeve and tubular fixed structure to permit release of said locking dogs.
2. A system according to claim 1, wherein, in said inner locking position, the locking dogs are engaged with a slot in said flexible member so that the locking dogs are in axial alignment with a portion of the flexible member both axially above and below the locking dogs to clamp the sleeve and flexible member together, and in said outer release position the locking dogs are not engaged with the slot so that continued movement of the flexible member with respect to the sleeve is permitted.
3. A system according to claim 1, wherein said locking dogs are radially biased towards said outer release position.
4. A system according to claim 2, wherein, in said inner locking position, said latch ring is in radial alignment with and circumferentially surrounds said locking dogs to prevent said locking dogs moving radially outwards out of engagement with said slot, and in said outer release position said latch ring is not in radial alignment with said locking dogs so as to allow said locking dogs to move radially outwards out of engagement with said slot.
5. A system according to claim 1, wherein said cylindrical surface comprises an outer surface of the sleeve through which radial apertures are formed to receive said locking dogs, and outer surfaces of said locking dogs.
6. A system according to claim 1, wherein said sleeve comprises a main body and a nose cone, said nose cone being axially moveable from an extended position to a compressed position relative to said main body.
7. A system according to claim 6, wherein a rim of said nose cone is in axial alignment with said latch ring so that when said nose cone moves from said extended position to said compressed position said rim abuts said ring and moves it axially out of radial alignment with said locking dogs.
8. A system according to claim 6, wherein said nose cone is separated from said main body by a plurality of springs, said plurality of springs also biasing said nose cone to said extended position.
9. A system according to claim 6, wherein said tubular fixed structure comprises a shoulder portion projecting radially inward from said inner surface of said tubular fixed structure, said shoulder portion having a smallest diameter that is less than a largest diameter of said nose cone and greater than a largest diameter of said flexible member.
10. A system according to claim 9, wherein said shoulder portion has a conical profile that is complementary to a top portion of said nose cone.
11. A system according to claim 1, wherein said sleeve comprises a plurality of ramped surfaces thereon, a tubular cage surrounding said sleeve, a plurality of rolling members each captively retained within apertures of the tubular cage, said tubular cage being axially moveable and biased axially upwardly with respect to the sleeve, said rolling members being capable of gripping said tubular fixed structure by wedging between said ramped surfaces and said inner surface of said tubular fixed structure.
12. A system according to claim 11, wherein said inner surface of said tubular fixed structure comprises circumferential grooves having a ramped profile in an axial cross section whereby the inclination of the ramped grooves is such that said rolling members are able to move axially up the grooves but are inhibited from moving axially downwards beyond said grooves.
13. A system according to claim 11, wherein said rolling members are balls.
14. A system according to claim 11, wherein said tubular cage is biased axially upwardly with respect to said sleeve by springs attached to said tubular cage and said sleeve.
15. A system according to claim 11, wherein said sleeve is provided with sealing means located both axially above and axially below said rolling members to define a sealed annulus between said tubular fixed structure and said sleeve when said sleeve is disposed within said tubular fixed structure, wherein said rolling members are contained within said sealed annulus.
16. A system according to claim 15, wherein said sealing means comprise a plurality of o-ring seals each disposed in an annular groove in said sleeve.
17. A system according to claim 1, wherein the sleeve is supported on the tubular fixed structure by the clamping means upon said release of the clamping means.
18. A system according to claim 17, wherein an internal wall formation of the tubular structure thereof abuts said latch ring on upward movement of the sleeve relative to said tubular structure and moves it axially out of radial alignment with said locking dogs causing the locking dogs to be maintained in their locking positions until the sleeve moves to a position in which the dogs are released above said wall formation which thus supports the locking dogs and the sleeve in the tubular fixed structure.
19. A system according to claim 17, wherein the tubular fixed structure includes further release means to re-position the locking dogs in their locking position thus to clamp the sleeve and flexible member together for release of the sleeve and flexible member from the tubular fixed structure.
20. A system according to claim 19, wherein the further release means comprises a collar slidably located within the tubular fixed structure and engageable with the clamping means to move same into engagement with the riser.
21. A system according to claim 1, wherein said latch ring is connected to said locking dogs by at least one shear pin and said at least one shear pin must be sheared so that said latch ring may be deflected axially along said surface on contact between the sleeve and tubular fixed structure to permit release of said locking dogs.
22. A system according to claim 1, wherein said sleeve is a bend stiffener.
23. A system according to claim 1, wherein said flexible member is a flexible sub-sea riser.
24. A system for upwardly introducing a flexible member into a tubular fixed structure with a sleeve surrounding the flexible member in the region where the flexible member attaches to the tubular fixed structure, the system comprising means for enabling the flexible member to be drawn upwardly into the tubular fixed structure, clamping means on the sleeve temporarily clamping the sleeve and flexible member together, and release means on the sleeve adapted automatically to release the clamping means when the sleeve attains a fixed disposition with respect to the tubular fixed structure such that the sleeve is then supported on the tubular fixed structure by the clamping means, and such as to permit continued movement of the flexible member with respect to the supported sleeve.
25. A system according to claim 24, wherein the clamping means comprises at least one locking dog attached to and moveable with respect to the sleeve between an inner locking position in which it engages with the flexible member, and an outer release position in which it is disengaged from the flexible member but supported with the sleeve on the tubular fixed structure.
26. A system according to claim 25, wherein the or each locking dog is spring biased towards its release position.
27. A system according to claim 25 or 26, wherein the or each locking dog is temporarily retained in its locking position by a latch ring surrounding a part of the sleeve, means being provided on the tubular fixed structure to cause the latch ring to release the or each locking dog from its locking position.
28. A system according to claim 27, wherein in said locking position, said latch ring is connected to the or each locking dogs by at least one shear pin, said means provided on the tubular fixed structure to cause the latch ring to release the or each dog from its locking position also causes said at least on shear pin to be sheared.
29. A system according to claim 25, including a plurality of said locking dogs spaced apart around the sleeve on a male part thereof adapted to become engaged within a female part of the tubular fixed structure, an internal wall formation thereof causing the locking dogs to be maintained in their locking positions until said male and female parts are fully engaged, and to support the released locking dogs at full engagement thus to support the sleeve on the tubular fixed structure.
30. A system according to claim 25, wherein the tubular fixed structure includes further release means to re-position the or each locking dog in its locking position thus to clamp the sleeve and flexible together for release of the sleeve and flexible member from the tubular fixed structure.
31. A system according to claim 30, wherein the further release means comprises a collar slidably located within the tubular fixed structure and engageable with the clamping means to move same into engagement with the riser.
32. A system according to claim 24, wherein said sleeve is a bend stiffener.
33. A system according to claim 24, wherein said flexible member is a flexible sub-sea riser.
34. A system for holding a tubular body within a female tubular receptacle, said tubular body comprising a plurality of ramped surfaces thereon, a tubular cage surrounding said tubular body, and a plurality of rolling members each captively retained within apertures of the tubular cage, where said tubular cage is axially moveable and biased axially upwardly with respect to the tubular body, and said rolling members are capable of gripping said female tubular receptacle by wedging between said ramped surfaces and an inner surface of said female tubular receptacle, wherein said inner surface of said female tubular receptacle comprises circumferential grooves having a ramped profile in an axial cross section whereby the inclination of the ramped grooves is such that said rolling members are able to move axially up the grooves but are inhibited from moving axially downwards beyond said grooves.
35. A system according to claim 34, wherein said rolling members are balls.
36. A system according to claim 34 or 35, wherein said tubular cage is biased axially upwardly with respect to said bend stiffener by springs attached to said tubular cage and said bend stiffener.
[0001] This invention concerns a system for connecting a flexible member such as a flexible sub-sea riser or umbilical to a tubular fixed structure either at or beneath the surface.
[0002] In sub-sea operations it is often required to connect a flexible riser or umbilical between a device operating on the sea bed and a vessel or fixed surface platform. Such a riser or umbilical may include cabling and control supply to the devices on the sea bed to enable them to be operated remotely from the surface structure, or may provide the import and export of production fluids and gases to and from the surface.
[0003] Thus, the riser or umbilical (hereinafter referred to generally as "a riser") when connected to the submerged device, needs to be drawn up for connection to a tubular fixed structure at the surface and to have a bend stiffener where it joins the fixed structure to protect the riser from the effects of currents and movements causing the riser to bend and thus become fatigued about its connection to the fixed structure. When drawing the riser into the fixed structure it is necessary to locate and attach the upper end of the bend stiffener with respect to the structure. This is often done conventionally by using a sub-sea remote operated vehicle (ROV) to clamp and unclamp the bend stiffener with respect to the riser, thus allowing the riser to be drawn fully up into position once the bend stiffener is in place. It is an object of the present invention to provide a system of this kind which does not require the use of an ROV or any external clamping arrangement to maintain the bend stiffener and riser in a fixed disposition during installation, and then to support the bend stiffener to allow the riser to be drawn fully into position.
[0004] GB-A-2427452 (Aker) describes a riser connector having a bend stiffener connected to a riser terminal by shear bolts. When the head is drawn into the cylindrical receptor, fingers snap into an annular flange to lock the bend stiffener in the tubular receptor. When extra load is applied to the hauling device, the shear bolts snap and the riser can continue its elevation. When the terminal is to be released, the riser is lowered so that a coned collar engages the fingers, squeezing them together so that the bend stiffener can be released. Beforehand, a retention device must be applied which hooks underneath a flange of the bend stiffener so that, when the riser and bend stiffener are finally released, the bend stiffener is prevented from sliding down the riser. GB-A-2334054 (Petroleo) describes a similar system where shear bolts (screws) are employed to connect a bend stiffener to a terminal end of the riser. Fingers prevent pawls from pivoting to permit entry of the bend stiffener into a receptor. Rotation of a collar by a diver permits the pivoting. Later, release of the bend stiffener must be effected by screwing the collar so that coned flanges expand the pawls to their release position.
[0005] According to a first aspect of the present invention there is provided a system for introducing upwardly a flexible member into a tubular fixed structure with a sleeve surrounding the flexible member in the region where the flexible member attaches to the tubular fixed structure;
[0006] the system comprising means for enabling the flexible member to be drawn upwardly into a bore of the tubular fixed structure, said bore being defined by an inner surface of said tubular structure,
[0007] clamping means on the sleeve temporarily clamping the sleeve and flexible member together, and
[0008] release means on the sleeve adapted to automatically release the clamping means when the sleeve attains a fixed disposition with respect to the tubular fixed structure, such as to permit continued movement of the flexible member with respect to the sleeve,
[0009] wherein said clamping means comprise a plurality of locking dogs attached to and radially moveable with respect to the sleeve between an inner locking position in which they engage with the flexible member, and an outer release position in which they are disengaged from the flexible member; and
[0010] wherein said release means comprises a latch ring disposed on a substantially cylindrical surface so that it may be deflected axially along said surface on contact between the sleeve and tubular fixed structure to permit release of said locking dogs.
[0011] The term "upwardly" is with reference to gravity and refers to the general orientation with respect to gravity of the components defined when in normal use. "Fixed structure" means "relatively fixed" and may comprise a floating vessel.
[0012] Preferably, in said inner locking position, the locking dogs are engaged with a slot in said flexible member so that the locking dogs are in axial alignment with a portion of the flexible member both axially above and below the locking dogs to clamp the sleeve and flexible member together, and
[0013] in said outer release position the locking dogs are not engaged with the slot so that continued movement of the flexible member with respect to the sleeve is permitted. Said locking dogs are preferably radially biased towards said outer release position.
[0014] In said inner locking position, said latch ring is preferably in radial alignment with and circumferentially surrounds said locking dogs to prevent said locking dogs moving radially outwards out of engagement with said slot, and in said outer release position said latch ring is not in radial alignment with said locking dogs so as to allow said locking dogs to move radially outwards out of engagement with said slot.
[0015] Preferably, said cylindrical surface comprises an outer surface of the sleeve through which radial apertures are formed to receive said locking dogs, and outer surfaces of said locking dogs.
[0016] Said sleeve preferably comprises a main body and a nose cone, said nose cone being axially moveable from an extended position to a compressed position relative to said main body. A rim of said nose cone is preferably in axial alignment with said latch ring so that when said nose cone moves from said extended position to said compressed position said rim abuts said ring and moves it axially out of radial alignment with said locking dogs. Said nose cone is preferably separated from said main body by a plurality of springs, said plurality of springs also biasing said nose cone to said extended position.
[0017] Said tubular fixed structure preferably comprises a shoulder portion projecting radially inward from said inner surface of said tubular fixed structure, said shoulder portion having a smallest diameter that is less than a largest diameter of said nose cone and greater than a largest diameter of said flexible member. Thus, the shoulder portion is preferably sized to allow passage of the flexible member but not the sleeve. In a particularly preferably embodiment, said shoulder portion has a conical profile that is complementary to a top portion of said nose cone. The complementary profiles assist the nose cone in locating and forming a good fit with the shoulder portion.
[0018] Said sleeve preferably comprises a plurality of ramped surfaces thereon, a tubular cage surrounding said sleeve, a plurality of rolling members each captively retained within apertures of the tubular cage, said tubular cage being axially moveable and biased axially upwardly with respect to the sleeve, said rolling members being capable of gripping said tubular fixed structure by wedging between said ramped surfaces and said inner surface of said tubular fixed structure. Said inner surface of said tubular fixed structure preferably comprises circumferential grooves having a ramped profile in an axial cross section whereby the inclination of the ramped grooves is such that said rolling members are able to move axially up the grooves but are inhibited from moving axially downwards beyond said grooves. In a particularly preferable embodiment, said rolling members are balls. The tubular cage is preferably biased axially upwardly with respect to said sleeve by springs attached to said tubular cage and said sleeve.
[0019] In an alternative preferable embodiment, the sleeve is supported on the tubular fixed structure by the clamping means upon said release of the clamping means. Preferably, an internal wall formation of the tubular structure thereof abuts said latch ring on upward movement of the sleeve relative to said tubular structure and moves it axially out of radial alignment with said locking dogs causing the locking dogs to be maintained in their locking positions until the sleeve moves to a position in which the dogs are released above said wall formation which thus supports the locking dogs and the sleeve in the tubular fixed structure. The tubular fixed structure preferably includes further release means to re-position the locking dogs in their locking position thus to clamp the sleeve and flexible member together for release of the sleeve and flexible member from the tubular fixed structure. The further release means preferably comprises a collar slidably located within the tubular fixed structure and engageable with the clamping means to move same into engagement with the flexible member. The latch ring is preferably connected to said locking dogs by at least one shear pin and said at least one shear pin must be sheared so that said latch ring may be deflected axially along said surface on contact between the sleeve and tubular fixed structure to permit release of said locking dogs.
[0020] Preferably said sleeve is provided with sealing means located both axially above and axially below said rolling members to define a sealed annulus between said tubular fixed structure and said sleeve when said sleeve is disposed within said tubular fixed structure, wherein said rolling members are contained within said sealed annulus. Further preferably, said sealing means comprise a plurality of o-ring seals each disposed in an annular groove in said sleeve. The sealing means therefore protect the rolling member from degrading and minimise the risk of failure. This is particularly important since the rolling members are critical in retaining the sleeve within the tubular fixed structure.
[0021] In a second aspect of the present invention, there is provided a system for upwardly introducing a flexible member into a tubular fixed structure with a sleeve surrounding the flexible member in the region where the flexible member attaches to the tubular fixed structure, the system comprising means for enabling the flexible member to be drawn upwardly into the tubular fixed structure, clamping means on the sleeve temporarily clamping the sleeve and flexible member together, and release means on the sleeve adapted automatically to release the clamping means when the sleeve attains a fixed disposition with respect to the tubular fixed structure such that the sleeve is then supported on the tubular fixed structure by the clamping means, and such as to permit continued movement of the flexible member with respect to the supported sleeve.
[0022] The clamping means preferably comprises at least one locking dog attached to and moveable with respect to the sleeve between an inner locking position in which it engages with the flexible member, and an outer release position in which it is disengaged from the flexible member but supported with the sleeve on the tubular fixed structure. Preferably, the or each locking dog is spring biased towards its release position. The or each locking dog is preferably temporarily retained in its locking position by a latch ring surrounding a part of the sleeve, means being provided on the tubular fixed structure to cause the latch ring to release the or each locking dog from its locking position.
[0023] Preferably, in said locking position, said latch ring is connected to the or each locking dogs by at least one shear pin, said means provided on the tubular fixed structure to cause the latch ring to release the or each dog from its locking position also causes said at least on shear pin to be sheared. The system preferably includes a plurality of said locking dogs spaced apart around the sleeve on a male part thereof adapted to become engaged within a female part of the tubular fixed structure, an internal wall formation thereof causing the locking dogs to be maintained in their locking positions until said male and female parts are fully engaged, and to support the released locking dogs at full engagement thus to support the sleeve on the tubular fixed structure.
[0024] The tubular fixed structure preferably includes further release means to re-position the or each locking dog in its locking position thus to clamp the sleeve and flexible member together for release of the sleeve and flexible member from the tubular fixed structure. Preferably, the further release means comprises a collar slidably located within the tubular fixed structure and engageable with the clamping means to move same into engagement with the flexible member.
[0025] In both first and second aspects of the present invention, the sleeve is preferably a bend stiffener and the flexible member is preferably a flexible sub-sea riser.
[0026] According to a third aspect of the present invention, there is provided a system for holding a tubular body within a female tubular receptacle, said tubular body comprising a plurality of ramped surfaces thereon, a tubular cage surrounding said tubular body, and a plurality of rolling members each captively retained within apertures of the tubular cage, where said tubular cage is axially moveable and biased axially upwardly with respect to the tubular body, and said rolling members are capable of gripping said female tubular receptacle by wedging between said ramped surfaces and an inner surface of said female tubular receptacle, wherein said inner surface of said female tubular receptacle comprises circumferential grooves having a ramped profile in an axial cross section whereby the inclination of the ramped grooves is such that said rolling members are able to move axially up the grooves but are inhibited from moving axially downwards beyond said grooves. Preferably, said rolling members are balls and said tubular cage is preferably biased axially upwardly with respect to said bend stiffener by springs attached to said tubular cage and said bend stiffener.
[0027] Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
[0028] FIG. 1 illustrates a vertically disposed riser and bend stiffener connected to a tubular fixed structure thus permitting the riser relative vertical movement with respect to the bend stiffener;
[0029] FIG. 2 is a cross-sectional view of a riser and bend stiffener prior to introduction into a tubular fixed structure;
[0030] FIG. 3 is an enlarged cross-sectional view of the riser and bend stiffener in an initial stage of introduction into the tubular fixed structure;
[0031] FIG. 4 is a further enlarged cross-section showing a further stage of introduction;
[0032] FIG. 5 illustrates the final stage of introduction;
[0033] FIG. 6 shows a release mode;
[0034] FIG. 7 shows the riser and bend stiffener during release from the tubular fixed structure;
[0035] FIG. 8 shows a partial view of the male part of the bend stiffener with the locking dogs held in their locking position by the latch ring;
[0036] FIG. 9 shows a partial view of the male part of the bend stiffener with the latch ring removed and the locking dogs in their release position;
[0037] FIG. 10 shows an exploded view of a locking dog relative to the male part;
[0038] FIG. 11 shows a further view of an exploded view of a locking dog relative to the male part;
[0039] FIG. 12 is a schematic diagram of the riser and bend stiffener prior to insertion in the tubular fixed structure;
[0040] FIG. 13 is a cross-sectional view of the schematic diagram of FIG. 12;
[0041] FIG. 14A is a cross-sectional view of the riser and bend stiffener after insertion into the tubular fixed structure;
[0042] FIG. 14B is a detailed cross-sectional view of detail B of FIG. 14A;
[0043] FIG. 15A is a cross-sectional view of the riser and bend stiffener disposed in the tubular fixed structure with the nose cone in its compressed position;
[0044] FIG. 15B is a detailed cross-sectional view of detail C of FIG. 15A;
[0045] FIG. 16A is a cross-sectional view of the riser and bend stiffener disposed in the tubular fixed structure with the nose cone in its extended position and the locking dogs in their release position;
[0046] FIG. 16B is a detailed cross-sectional view of detail D of FIG. 16A;
[0047] FIG. 17 is a cross sectional view of the bend stiffener held within the tubular fixed structure and the riser moving freely moving axially upwards relative thereto;
[0048] FIG. 18A is a cross-sectional view showing seals that define a sealed annulus between the tubular fixed structure and the bend stiffener with the bend stiffener disposed within the tubular fixed structure;
[0049] FIG. 18B is a magnified view of detail X of FIG. 18A; and
[0050] FIG. 18C is a magnified view of detail Y of FIG. 18A.
[0051] Referring now to the drawings, there is shown in FIG. 1 a tubular fixed structure 10 often referred to as an I-tube or J-tube. Attached to and forming part of the lower open end of the tubular fixed structure 10 is a tubular female receptor 11. A riser 12 at the upper end of which is a member 13 to which a pull-in cable is attached is shown introduced into the tubular fixed structure 10, and surrounding the riser 12 is a bend stiffener 14 usually of tapering form which has, at its upper end, a male part 15 which, as will be seen, fits closely into the female receptor 11 thus to protect the riser 12 from the effects of bending due to continuously changing currents as illustrated by arrow C around the point of connection of the riser to the fixed structure. This also protects the riser from the effects of overboarding from the surface and additional damage that may be caused during installation.
[0052] There will now be described in further detail a system for introducing the riser and bend stiffener into the tubular fixed structure including means to maintain the riser and bend stiffener in fixed relationship until the bend stiffener is locked into position within the female receptor 11. Thus there is avoided the need for clamping the riser at the lower end of the bend stiffener, which clamp would otherwise need to be removed using an ROV after installation. The system is entirely contained within the female receptor 11 and engages automatically as the bend stiffener is introduced. Thereafter, it is possible to continue pulling in the riser relative to the bend stiffener as required to connect the riser at its upper end.
[0053] FIG. 2 shows in cross-section a riser and bend stiffener clamped together and being introduced into the female receptor 11 in the direction of the arrow A. It is to be assumed that a pull-in wire is connected to the member 13 at the top of the riser for this purpose.
[0054] Referring now to FIG. 3, there is shown a pull-in adaptor 16 which is attached to the riser 12. Alternatively, the adaptor 16 and riser 12 may be integrally formed as one piece.
[0055] The male part 15 of the bend stiffener 14 carries, near its upper end, a plurality of spaced apart, inverted L-shaped locking dogs 17 which are spring biased outwardly, as will be described in further detail in relation to FIG. 4, but as shown in FIG. 3 are maintained by a circumferential pull-in collar 18 such that the upper inner ends of the locking dogs 17 engage within a circumferential groove 19 in the pull-in adaptor 16 thus to lock together the male part 15 of the bend stiffener 14 and the riser 12. In this manner, the riser and bend stiffener can be manoeuvred into place together. An outwardly extending chamfered upper end part 15a of the male part 15 ensures correct alignment as the bend stiffener enters the receptor 11.
[0056] In the alternative case where the adapter 16 and riser 12 are integrally formed, then a circumferential groove would be machined directly into the riser 12 or member 13.
[0057] Referring now to FIG. 4, as the assembly continues to rise into the female receptor 11, the pull-in collar 18 engages the underside of an inwardly projecting lip 20 formed on the internal wall of the tubular female receptor 11 so that further upward movement of the assembly causes the pull-in collar 18 to slide downwardly with respect to the locking dogs 17 until such time as mutually tapered surfaces 21 and 22 of the female receptor 11 and the male part 15 respectively, come into engagement one with the other. This position is illustrated in FIG. 5, at which point the lower extremity of each locking dog 17 has risen above the lip 20 of the female receptor 11 so that the locking dogs 17 are free to move outwardly under the influence of springs 23 to take up the positions illustrated in FIG. 5. In this position, the locking dogs 17 and the remainder of the bend stiffener assembly attached to them are supported on the lip 20 so that the entire bend stiffener assembly is locked into position with respect to the female receptor 11, at which point the riser 12 is free to continue to rise into the I-tube 10 to be connected at its upper end to the fixed structure.
[0058] It will be appreciated, therefore, that the bend stiffener assembly automatically becomes supported with respect to the fixed structure without the need for any external means to release the riser 12.
[0059] The springs 23 are preferably associated with resilient bushes 24 which serve to push the locking dogs outwardly once released above the lip 20. Stop pins 25 contained within recesses 26 in the locking dogs 17 serve to limit the outward movement of the locking dogs relative to the male part 15 of the bend stiffener.
[0060] Further located within the female receptor 11 of the fixed structure is a release collar 27 having an actuator arm 28 projecting outwardly through a slot 29 in the wall of the female receptor, and a fixed arm 30 extends outwardly therefrom.
[0061] It will be appreciated that the entire installation process is carried out without the need for external means, the entire clamping and subsequent release and support of the bend stiffener being carried out automatically by means contained within the tubular fixed structure.
[0062] Referring now to FIG. 6, when it is required to release the bend stiffener and riser assembly from the tubular fixed structure, the arms 28 and 30 are clamped together.
[0063] This may be carried out externally by an ROV and causes the release collar 27 to force the locking dogs 17 inwardly into re-engagement with the pull-in adaptor 16, whereupon the male part 15 and the depressed locking dogs 17 may descend from the female receptor 11, as illustrated in FIG. 7. Again, if necessary, the pull-in collar 18 may be manoeuvred upwardly into engagement with the locking dogs 17 before they become released from the lip 20. However, this invention is principally concerned with introduction of the riser and bend stiffener into the tubular fixed structure without the use of external means. After introduction the need to remove the umbilical from the fixed structure is likely only when the entire operation is completed, in which case any inadvertent detachment of the bend stiffener causing it to descend with respect to the riser is of lesser concern, since the whole assembly of riser and bend stiffener would usually be recovered together with the device at the sea bed using other means. However, if required, the ROV, having been used initially to actuate the release collar 27, may then slide the pull-in collar into place to retain the locking dogs.
[0064] As an alternative to an ROV release, an additional hydraulic circuit may be incorporated into the system to enable the male part 15 to be disconnected from the female receptor 11.
[0065] An alternative embodiment of the invention is described with reference to FIGS. 8-18C that provides alternative means for separating the bend stiffener from the riser and then connecting the bend stiffener to a tubular fixed structure.
[0066] FIG. 8 shows a partial view of a substantially cylindrical male part 115 of a bend stiffener 114 comprising a plurality of locking dogs 117 circumferentially disposed in radial apertures 115c in the male part 115. As will be described with reference to FIGS. 12-17, disposed within the male part 115 is a pull-in adaptor 113a of a riser 12. The pull-in adaptor 113a is connected to a pull-in head 113 that is used for drawing the riser 112 and bend stiffener 114 into a tubular fixed structure 110.
[0067] The locking dogs 117 have a generally T-shaped profile in an axial cross section and are curved where the curvature of the locking dogs 117 is substantially the same as the curvature of the male part 115. The locking dogs 117 comprise an outer plate 117a and a radially inwardly projecting part 117b (see FIG. 11). The apertures 115c are sized to receive the locking dogs 117 entirely so that the outer plates 117a do not protrude radially outwardly, beyond the outer surface of the male part 115 when disposed therein. The locking dogs 117 are held in the apertures 115c by springs 117a that also bias the locking dogs radially outwards.
[0068] FIG. 8 shows the plurality of locking dogs 117 in an inner locking position where the radially inwardly projecting parts 117b are engaged with a slot 113b in the pull-in adaptor 113. In the inner locking position, the radially inwardly projecting parts 117b of the locking dogs 117 are in axial alignment, both axially above and below, with a portion of the riser 112 so that the bend stiffener is clamped to the pull-in adaptor. The locking dogs 117 are held in the inner locking position by a latch ring 118 that circumferentially surrounds the locking dogs 117 and the male part 115. In the preferable embodiment shown in the figures, the latch ring 118 is initially joined to each locking dog 117 by a shear pin 118a. The latch ring 118 is arranged on the locking dogs 117 and male part 118 so that it may move axially with respect to the locking dogs 117. In the embodiment where shear pins 118a are employed, the force required to move the latch ring 118 axially with respect to the locking dogs 117 must be greater than the force required to break the shear pins 118a and sever the connection between the latch ring 118 and the locking dogs 117.
[0069] FIG. 9 shows the arrangement of FIG. 8 following the removal of the latch ring 118 although the latch ring 118 is not shown for clarity. As shown in FIG. 9, with no latch ring 118 in place, the locking dogs 118 are free to move radially outwards with respect to the apertures 115c to an outer release position under the influence of springs 117a. FIGS. 10 and 11 are exploded views of the arrangement of FIG. 9 in which the profile of the locking dogs 117 is more clearly shown. In the release position shown in FIG. 9, the radially inwardly projecting parts 117b of the locking dogs 117 are no longer engaged with the slot 113b of the pull-in adaptor 113a. Therefore, in the release position, the locking dogs 117 do not inhibit movement of the pull-in adaptor (and therefore the riser 112) and the riser 112 is free to move axially with respect to the bend stiffener 114.
[0070] The mechanism by which the locking dogs 117 move from their inner locking position to their outer release position will now be described in relation to FIGS. 12-17. FIGS. 12 and 13 show the bend stiffener 114 connected to the riser 112 prior to insertion into the tubular fixed structure 110. The male part 115 of the bend stiffener 114 comprises a nose cone 115a connected to the remainder of the male part 115 by springs 115b (see FIGS. 8-11) such that the nose cone 115a is axially moveable with respect to the remainder of the male part 115. In particular, the nose cone 115a is axially moveable between an extended position in which the springs 115b are substantially relaxed, to a compressed position in which the springs 115b are compressed. In FIGS. 12 and 13, the nose cone 115a is in its extended position and the locking dogs 117 are in their inner locking position and are circumferentially surrounded by the latch ring 118.
[0071] An outer surface of the male part 115 of the bend stiffener 114 comprises a plurality of ramped surfaces 156 and is surrounded by a tubular cage 150 having apertures 150a therein. Balls 152 are captively retained in the apertures of the cage 150 and are in radial alignment with the ramped surfaces 156 of the male part 115. The cage 150 is biased axially upwards with respect to the bend stiffener 114 by springs 154 connecting the cage 150 to the bend stiffener 114. In the position shown in FIGS. 12 and 13, where the bend stiffener 114 and riser 112 are not inserted in the tubular fixed structure 110, the axial position of the cage 150 is entirely determined by the springs 154 since no other external forces are acting thereon. In this position, the balls 152 are held in the apertures 150a in radial alignment with a top shallow end of ramped surfaces 156 such that the balls 152 protrude radially from the apertures beyond the cage 150 itself. In alternative embodiments, other forms of rollers may be used in place of the balls 152.
[0072] The riser 112 and bend stiffener 114 may be drawn up into the tubular fixed structure using the pull-in head 113. FIG. 14A shows the bend stiffener 114 and riser 112 inserted into the tubular fixed structure 110. In FIG. 14A, the nose cone 115a has reached an inwardly projecting shoulder 110b of the tubular fixed structure whilst the pull-in head has protruded through the upper end of the tubular fixed structure. The inwardly projecting shoulder 110b may have a conical profile that is complementary to the shape of the nose cone 115a so that the nose cone 115a is able to slide up against the projecting shoulder 110b forming a close fit.
[0073] FIG. 14B shows a detailed view of the latch ring 118 and locking dog 117 arrangement corresponding to the position shown in FIG. 14A. In particular, the locking dogs are in their locking position and are engaged with the pull-in adaptor 113a of the riser 112. Axial interference between the locking dogs 117 and the pull-in adaptor prevent relative axial movement between the bend stiffener and riser 112. The springs of the locking dogs 117a are compressed and the latch ring 118 is radially aligned with the locking dogs with the shear pin 118a in tact. In the embodiment shown in the pictures the nose cone 115a (in its extended position) surrounds the latch ring 117 and locking dogs 118 when the locking dogs 118 are in their locking position. This arrangement may have the advantage of protecting the latch ring 117 and locking dogs 118 thereby minimising the risk of the locking dogs 118 accidentally moving to their release position and separating the riser 112 from the bend stiffener 114.
[0074] Continued upward axial movement of the bend stiffener 114 and riser 112 inside the tubular fixed structure causes the nose cone 115a to move to its compressed state and move axially downwardly with respect to the remainder of the male part 115. As shown more clearly in FIG. 15B, the downwardly moving nose cone 115a abuts the latch ring 118 and slides it axially downwardly out of radial alignment with the locking dogs 117. At this point, it is the nose cone 115a that holds the locking dogs 117 in their locking position against the radially outward bias of springs 117a.
[0075] As the riser 112 and bend stiffener 114 are drawn together into the tubular fixed structure 110, the balls 152 ride along an inner surface of the tubular fixed structure 110. When contact is made between the balls 152 and inner surface of the tubular fixed structure, the balls are deflected radially inwardly which force them to move down the ramped surfaces 156. This causes the cage 150 to also move axially downward relative to the male part 115 and compresses springs 154. In moving upwards within the tubular fixed structure 110, the balls 152 ride over a plurality of circumferential grooves 110a of the tubular fixed structure 152 inner surface. The grooves 110a have a ramped profile in an axial cross section where the grooves 110a are inclined such that they do not inhibit the upward axial movement of the balls 152, but do not allow the balls 152 to pass axially downwardly (described in more detail below). In the position shown in FIG. 15A and 15B where the bend stiffener 114 and riser 112 have been fully inserted into the tubular fixed structure so that the nose cone 115a is in its compressed state, the balls 152 are wedged between the ramped surfaces 156 of the male part 115 and an upper part of the grooves 110a of the tubular fixed structure.
[0076] When the load that was previously being used to draw the riser 112 and bend stiffener 114 is released, the nose cone 115a relaxes under the bias of its springs 115b to its extended state, moving axially upwards relative to the remainder of the male part 115. In practice, the nose cone 115b will remain stationary in contact with inwardly projecting shoulder 110b and the male part 115 will move axially downwards relative to the nose cone 115b. FIGS. 16A and 16B show the system following the removal of the upward load on the pull-in head 113 where the nose cone 115a is in its extended position relative to the remainder of the male part 115. In the extended position, the nose cone 115a does not inhibit the radial movement of the locking dogs 117 and allows them to move to their release position. FIG. 16B shows a detailed view of the locking dogs in their release position and the nose cone 115a in its extended position.
[0077] The skilled person will appreciate that the movement of the nose cone 115a from its compressed position (FIGS. 15A and 15B) to its extended position (FIGS. 16A and 16B) is only possible, within the tubular fixed structure, due to the presence and profile of the grooves 110a. The grooves 110a provide a recess into which the balls 152 may move downwardly into so that the male part 115 can move axially downwards relative to the tubular fixed structure 110. The grooves 110a therefore provide "take-up" for the bend stiffener 114, allowing it to move axially downwardly by a limited amount. Indeed, once the locking dogs 117 have moved to their release position, the bend stiffener 114 is effectively separated from the riser 112 and so is no longer supported by the load (if present) holding the riser 112. Therefore, once the locking dogs 117 have moved to their release position, the bend stiffener 114 is free to move axially downwards within the tubular fixed structure 110 under the influence of gravity. However, downward axial movement of the bend stiffener 114 within the tubular fixed structure 110 is arrested when the balls 152 locate in grooves 110a. FIGS. 16A and 16B show the bend stiffener 114 supported within the tubular fixed structure 110. As shown, the balls 152 are wedged between the grooves 110a and ramped surfaces 156 with the springs 154 biasing the cage 150 axially upwards no longer in compression. In this position, the weight of the bend stiffener 114 is transferred to the tubular fixed structure 110 via the balls 152 and the bend stiffener 114 is prevented from moving axially downwards and separating from the tubular fixed structure 110.
[0078] FIG. 17 shows the riser 112, now disconnected from the bend stiffener 114, travelling axially upwardly with respect to the bend stiffener 114 which is held within the tubular fixed structure 110. The riser 112 may then be connected to a vessel or fixed surface platform or the like as required.
[0079] In the preferred embodiment shown in FIGS. 18A-18C, the bend stiffener 114 forms a sealed connection with the tubular fixed structure 110 once the bend stiffener 114 is held within therein.
[0080] FIG. 18A shows a cross-sectional view of the bend stiffener 114 held within the tubular fixed structure 110 by the action of the balls 152, grooves 110a and ramped surfaces 156. The nose cone 115a of the male part 115 is provided with a plurality of upper annular grooves 202a as shown in the magnified portion X in FIG. 18B. In each upper annular groove 202a is disposed an upper o-ring seal 200a that circumvents the nose cone 115a. Each upper o-ring seal 200a has a thickness that is greater than the depth of the upper annular grooves 202a such that when disposed in the upper annular grooves 200a, the upper o-ring seals 200a protrude radially beyond the outer surface of the nose cone 115a. However, the diameters of the upper o-ring seals 200a are such that the upper o-ring seals 200a are retained in the upper annular grooves 202a in the absence of any external forces acting on the upper o-ring seals 200a.
[0081] Axially below the nose cone 115a and the balls 152, the male part 115 is provided with a lower annular groove 202b as shown in the magnified portion Y in FIG. 18C. The lower annular groove 202b contains a lower o-ring seal 200b that circumvents the male part 115 and has a thickness that is greater than the radial depth of the lower annular groove 202b. The lower o-ring seal 200b is therefore retained in the lower annular groove 202b but protrudes radially beyond the outer surface of the male part 115 in the absence of any external forces acting on the lower o-ring seal 200b.
[0082] When the riser 112 and bend stiffener 114 are drawn into the tubular fixed structure 110, the upper o-ring seals 200a are compressed between the nose cone 115a and the inner surface of the tubular fixed structure 110. Similarly, the lower o-ring seal 200b is compressed between the male part 115 and the inner surface of the tubular fixed structure 110. Therefore, when the bend stiffener 114 moves to the position where it is supported by the tubular fixed structure 110 (as described above in relation to FIGS. 16A and 16B), the upper and lower o-ring seals 200a, 200b establish a sealed annulus between the bend stiffener 114 and the tubular fixed structure 110. The sealed annulus seals the arrangements of balls 152, grooves 110a and ramped surfaces 156 from seawater, chemicals or particles that may cause erosion or corrosion and compromise the ability of the bend stiffener 114 to be retained within the tubular fixed structure 110.
[0083] Although the invention is described above in the context of a system comprising a riser, a bend stiffener and a tubular fixed structure, the skilled person will appreciate that the principles of the invention may be exploited in use with any suitably flexible member where the flexible member has a sleeve surrounding it in the region where it attaches to the tubular fixed structure. The present invention is therefore not limited to exclusive use with risers and bend stiffeners.
Patent applications by Paul Anthony Hughes, Lancaster GB
Patent applications by FIRST SUBSEA LIMITED
Patent applications by TRELLEBORG OFFSHORE UK LIMITED
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