Source: http://www.patentsencyclopedia.com/app/20090136612
Timestamp: 2017-11-21 17:53:14
Document Index: 703301412

Matched Legal Cases: ['art 14', 'art 15', 'art 15', 'art 14', 'art 15', 'art 14', 'art 15', 'art 14', 'art 14', 'art 15', 'art 14', 'art 15']

DEVICE FOR MOUNTING A MOULD IN A MACHINE THAT MAKES SANITARYWARE - Patent application
Patent application title: DEVICE FOR MOUNTING A MOULD IN A MACHINE THAT MAKES SANITARYWARE
Inventors: Domenico Bambi (Budrio, IT) Ivano Medri (Lugo, IT)
Patent application number: 20090136612
DEVICE FOR MOUNTING A MOULD IN A MACHINE THAT MAKES SANITARYWARE - Patent application <?php require_once('/home/patents/php/mtc.config.php'); require_once('/home/patents/php/mtc.class.php'); $MTC = new MTC(); $MTC->init(); ?>
Inventors: Domenico BAMBI Ivano MEDRI
A device for mounting a mould in a machine (1) that comprises: a mould (2) composed of two half-moulds (2a, 2b), each of which comprises an active filtering portion (2ar, 2br) made of porous resin and a passive rigid structural portion (5, 6), shaped like a plate and integral with the active portion (2ar, 2br), and which can be joined to each other to form an internal cavity where the article of sanitaryware is formed; a mounting unit or platen (3, 4) for each half-mould (2a, 2b), placed opposite each other and movable towards and away from each other along a clamping line (S); the service plate (5) at least of the first half-mould (2a) is rigidly connected, in use, between the active portion (2ar) and the respective platen (3); the device at least comprises reference and quick connect means (7, 8) located in a region above the center of gravity of the first half-mould (2a), and acting at least between the platen (3) and the service plate (5) in order to fasten the first half-mould (2a) in a predetermined, hanging position correlated between the platen (3) and the plate (5).
1. A device for mounting a mould in a machine (1) that comprises at least:a mould (2) composed of at least two half-moulds (2a, 2b) that can be joined to each other to form an internal cavity where an article of sanitaryware is formed; at least one first half-mould (2a) comprising an active filtering portion (2ar) made of porous resin and a passive rigid structural portion (5), shaped like a plate and integral with the active portion (2ar);a mounting unit or platen (3, 4) for each of the half-moulds (2a, 2b), placed opposite each other and movable towards and away from each other along a clamping line (S);the service plate (5) being rigidly connected, in use, between the active filtering portion (2ar) and the respective platen (3), the mould mounting device comprising at least:reference and quick connect means (7, 8) located in a region above the center of gravity of the at least one first half-mould (2a), and acting at least between the platen (3) and the service plate (5) in order to fasten at least the first half-mould (2a) in a predetermined, hanging position correlated between the platen (3) and the plate (5).
2. The device according to claim 1, further comprising first clamping means (9) positioned and acting at least between the platen (3) and the plate (5) and designed to stabilize said predetermined position.
3. The device according to claim 1, wherein the reference and quick-connect means (7, 8) are located at least in the region above the plate (5) and the platen (3) relative to the center of gravity of the first half-mould (2a), in order to enable the first half-mould (2a) to be moved into place by gravity, thereby stabilizing said predetermined position.
4. The device according to claim 1, wherein the platen (3) which is provided with part of the reference and quick connect means (7, 8) is fixed relative to the other platen (4), the latter being slidable in both direction along the clamping line (S).
5. The device according to claim 1, wherein the first half-mould (2a), provided with part of the reference and quick connect means (7, 8), is coupled to the other half-mould (2b) upon fastening to the platen (3).
6. The device according to claim 5, wherein the first half-mould (2a), provided with part of the reference and quick connect means (7, 8), is fastened to a platen (3) that is fixed relative to another platen (4) which is movable towards and away from the fixed platen (3).
7. The device according to claim 1, where the second half-mould (2b) is also composed of an active filtering portion (2br) made of porous resin and a passive rigid structural portion (6), shaped like a plate and integral with the active filtering portion (2br); the second plate (6) being rigidly connected, in use, between the active filtering portion (2br) and the respective platen (4), the device further comprising means (10) for adjustably fastening the second half-mould (2b) located and acting between the second plate (6) and the platen (4) and being designed to adjust the relative position between the second plate (6) and the platen (4).
8. The device according to claim 7, further comprising second clamping means (11) positioned and acting between the platen (4) and the second plate (6) and designed to stabilize the correlated position between the second plate (6) and the platen (4).
9. The device according to claim 1, wherein the quick-connect means comprise:at least one pair of studs (7) located at least on the platen (3); each of the studs (7) having a stem (7a) and a large free end (7b);a pair of slots (8) made in the first plate (5); each slot (8) having the shape of a two-lobed drop where the bottom lobe (8a) has an opening larger than the diameter (D) of the large end (7b) of the stud (7), allowing the latter to pass through it freely, and where the upper lobe (8b) has an opening that is smaller than the diameter (D) of the large end (7b).
10. The device according to claim 9, wherein the upper lobe (8b) of each slot (8) has a semicircular upper profile that is substantially the same as the semicircular upper surface of the stem (7a) so as to support the first plate (5) stably in the predetermined position.
11. The device according to claim 9, wherein the length (L) of the stem (7a) of each stud (7) is at least equal to the thickness (Sp) of the first plate (5).
12. The device according to claim 9, wherein the length (L) of the stem (7a) of each stud (7) is greater than the thickness (Sp) of the first plate (5).
13. The device according to claim 9, wherein the large end (7b) of each stud (7), forming an undercut, has an inclined transition surface (7s) to the stem (7a), forming a slideway along which the first plate (5) is made to slide towards the stem (7a) until resting stably on the upper lobe (8b).
14. The device according to claim 2, wherein the first clamping means (9) comprise at least one abutment wedge (9a) associated with the platen (3) and movable by respective first movement means (9b) between a non-operating position, away from the first plate (5), and an operating position where the wedge (9a) abuts the first plate (5).
15. The device according to claim 2, wherein the first clamping means (9) comprise a plurality of abutment wedges (9a) associated with the platen (3) and positioned around the perimeter of the plate (5); each wedge (9a) being operated upon by first means (9b) for synchronized movement of the wedges (9a) between a non-operating position, away from the first plate (5), and an operating position where each wedge (9a) abuts the first plate (5).
16. The device according to claim 7, wherein the adjustable fastening means (10) are positioned above the center of gravity of the second half-mould (2b).
17. The device according to claim 7, wherein the adjustable fastening means (10) of the second half-mould (2b) comprise at least one pair of studs (10p) protruding transversally from the surface of the second platen (4) and each of which, when the second platen (4) is moved close to the second plate (6), is inserted frontally into a respective through hole (6a) made in a reference element or strip (6b) on the plate (6); the strip (6b) being associated with the second plate (6) and being adjustable in a through slot (6c) made in the second plate (6); means (6d) being provided for fixing the position adopted by the reference element or strip (6b) being and being active between the strip (6b) itself and the second plate (6).
18. The device according to claim 8, wherein the second clamping means (11) comprise at least one abutment wedge (11a) associated with the second platen (4) and movable by respective first movement means (11b) between a non-operating position, away from the second plate (6), and an operating position where the wedge (11a) abuts the second plate (6).
19. The device according to claim 8, wherein the second clamping means (11) comprise a plurality of abutment wedges (11a) associated with the second platen (4) and positioned around the perimeter of the second plate (6); each wedge (11a) being operated upon by second means (11b) for synchronized movement of the wedges (11a) between a non-operating position, away from the second plate (6), and an operating position where each wedge (11a) abuts the second plate (6).
20. The device according to claim 1, where at least the platen (3) is provided with at least one unit or circuit (13) for supplying/discharging the service fluids for the first half-mould (2a) and/or for the ceramic product made, said circuit (13) comprising a part (14) located on the platen (3) and a part (15) on the plate (5), the device further comprising first quick-connect means (16) between the part (14) of the circuit (13) on the platen (3) and the part (15) of the circuit (13) on the first plate (5) when the first half-mould (2a) reaches the predetermined position.
21. The device according to claim 7, where the second platen (4) is provided with at least one unit or circuit (13m) for supplying/discharging the service fluids for the second half-mould (2b) and/or for the ceramic product made, said circuit (13m) comprising a part (14m) located on the platen (4) and a part (15m) on the plate (6), the device further comprising second quick-connect means (16m) between the part (14m) of the circuit (13m) on the platen (4) and the part (15m) of the circuit (13m) on the second plate (6).
22. The device according to claim 20, where the second half-mould (2b) is also composed of an active filtering portion (2br) made of porous resin and a passive rigid structural portion (6), shaped like a plate and integral with the active filtering portion (2br); the second plate (6) being rigidly connected, in use, between the active filtering portion (2br) and the respective platen (4), the device further comprising means (10) for adjustably fastening the second half-mould (2b) located and acting between the second plate (6) and the platen (4) and being designed to adjust the relative position between the second plate (6) and the platen (4), and where the second platen (4) is provided with at least one unit or circuit (13m) for supplying/discharging the service fluids for the second half-mould (2b) and/or for the ceramic product made, said circuit (13m) comprising a part (14m) located on the platen (4) and a part (15m) on the plate (6), the device further comprising second quick-connect means (16m) between the part (14m) of the circuit (13m) on the platen (4) and the part (15m) of the circuit (13m) on the second plate (6), wherein the first and second quick-connect means comprise sealing means (16, 16m) located at the end of a conduit (20, 20m) in the part (15, 15m) of the circuit in the first and second plates (5, 6) and connectable to another conduit (19, 19m) in the other part (14, 14m) of the circuit; the sealing means (16, 16m) being stably positionable on the side of an interconnection opening (21) formed on the respective platen (3, 4), and which, when the first plate (5) and the second plate (6) are positioned stably against the respective platen (3, 4), form a sealed union between the two conduits (19, 19m, 20, 20m).
23. A method for mounting a mould in a machine (1) that comprises at least:a mould (2) composed of at least two half-moulds (2a, 2b) that can be joined to each other to form an internal cavity where an article of sanitaryware is formed; at least a first half-mould (2a) comprising an active filtering portion (2ar) made of porous resin and a passive rigid structural portion (5), shaped like a plate and integral with the active portion (2ar);a mounting unit or platen (3, 4) for each of the half-moulds (2a, 2b), placed opposite each other and movable towards and away from each other along a clamping line (S); the method comprising at least the following steps:attaching the active filtering portion (2ar) to the service plate (5) to form a first portion of the mould (2); the plate (5) being provided with a first part of the quick connect means (7, 8);associating the plate (5) to the first platen (3), provided with another part of the quick connect means (7, 8) through quick connection in a predetermined hanging position.
24. The method according to claim 23, wherein the step of associating the plate (5) with the first platen (3) is followed by a step of clamping and stabilizing the plate (5) on the platen (3) by the first means (9) after the plate (5) and the first half-mould (2a) have been moved by gravity into contact with the platen (3), this constituting the step of stabilizing the predetermined position.
25. The method according to claim 23, wherein, during the step of associating the plate (5) and the first half-mould (2a), the other half-mould (2b), composed of an active filtering portion (2br) made of porous resin and a passive rigid structural portion (6), shaped like a plate and integral with the active portion (2br), is coupled with the first half-mould (2a).
26. The method according to claim 25, further comprising a step of attaching the second service plate (6) to the second half-mould (2b) to form the second portion of the mould (2) before the associating step.
27. The method according to claim 23, wherein the step of associating the first half-mould (2a) is followed by a step of moving the second platen (4) closer to and into contact with the second plate (6) in such a way as to fix the relative position between the second platen (4) and the second plate (6) through respective adjustable fastening means (10) acting between them.
28. The method according to claim 27, wherein the step of moving closer and into contact is followed by a step of clamping the second plate (6) to the second platen (4) through respective second clamping means (11).
29. The method according to claim 23, where at least the first platen (3) is provided with at least one unit or circuit (13) for supplying/discharging the service fluids for the first half-mould (2a) and/or for the ceramic product made, said circuit (13) comprising a part (14) located on the platen (3) and a part (15) on the plate (5), wherein the associating step is substantially simultaneous with a step of quick connection, through first connecting means (16), of the part (14) of the circuit (13) on the platen (3) to the other part (15) of the circuit (13) on the first plate (5).
30. The method according to claim 27, where the second platen (4) is provided with at least one unit or circuit (13m) for supplying/discharging the service fluids for the second half-mould (2b) and/or for the ceramic product made, said circuit (13m) comprising a part (14m) located on the platen (4) and a part (15m) on the plate (6), wherein the step of moving closer and into contact is substantially simultaneous with a step of quick connection, through second connecting means (16m), of the part (14m) of the circuit (13m) on the platen (4) to the part (15m) of the circuit (13m) on the second plate (6).
[0001]This invention relates to a device for mounting a mould in a machine that makes sanitaryware.
[0002]In particular, but not exclusively, the device according to the invention may be used in machines that make sanitaryware by casting slip under pressure in porous moulds.
[0003]One of the most well-known types of machine, considered in this specification purely by way of example without limiting the scope of the solution provided by the invention, is a single mould type machine which basically comprises a mould divided into two half-moulds ("male" and "female") which are joined to form an internal cavity where the article of sanitaryware is formed. Each of the half-moulds is mounted on a vertical support or platen.
[0004]The two platens face each other and can move relative to each other along a bed or on overhead rails along a substantially horizontal line, or clamping line. When the two platens are close together, the half-moulds are joined so that the slip can be cast under pressure in the mould cavity to make an article of sanitaryware such as (for example) a shower tray, washbasin, flush tank, washbasin pedestal, and so on.
[0005]Usually, each half-mould also comprises a service plate that can be placed between the platen and an active porous resin filtering portion of the half-mould.
[0006]This plate covers or protects service circuits such as the half-mould drainage system.
[0007]With its regular, rigid surface, the service plate also acts as mechanical positioning element between the active porous resin filtering portion of the mould (made of porous resin and hence elastic) and the surface of the platen. Acting between the service plate and the platen there are clamping means which securely fasten each half-mould to the respective platen.
[0008]Another part that might be found on the mould is the containment unit, that is, a device for opposing the forces generated transversally (i.e. radial forces) relative to the clamping line during pressure casting.
[0009]At present, one of the major drawbacks of machines of this kind (but also of multi-mould machines) is the excessive down time necessary for changing the mould, which obviously reflects negatively on the productivity of the machine.
[0010]As a general rule, the changeover procedure involves removing the mould, which also means disconnecting all the service circuits for the mould (water drainage, air, vacuum and pressure release to the atmosphere) and for making the sanitaryware (feed and discharge of slip and drainage air) and then mounting another mould and connecting up all the service circuits again.
[0011]For mounting the service plate to the platen, two or more clamps are used. The clamps are positioned against the service plate and then fastened to the platen.
[0012]This procedure, as may be well imagined, is extremely long and laborious not only because of the size and weight of the mould but also on account of the multiplicity of parts to be handled (such as the service circuits).
[0013]To reduce machine down time, the same Applicant as this invention has designed and constructed a machine (see patent EP 1.403.022) where one of the two platens can be tilted about its axis, substantially horizontal and perpendicular to the clamping line, to facilitate access to and substitution of the mould.
[0014]Using a forklift truck or crane, the whole mould is placed on the platen positioned horizontally and the abutting service plate is secured using the clamps. Next, the platen is tilted back to the vertical position to enable the two platens to be moved closer together so that the service plate can be fastened to the platen that is still free. The service circuits can then be connected up and the machine made ready to operate.
[0015]This tilting platen solution has undoubtedly improved mould accessibility, making the mould changing procedure easier and reducing machine down time. It is not, however, always available in single-mould machines and, above all, it is a solution that cannot be "transferred" to multi-mould machines.
[0016]In addition to that, it should be remembered that mould positioning in all machines, including those with tilting platen, is performed without a constant plate-platen reference (adaptation to assist fastening is done with the aid of the clamps) and adapting also the service connections: once again, that means excessively long mould changeover times.
[0017]The aim of this invention, therefore, is to overcome the above disadvantages by providing a mould mounting device, in particular for a machine used to make sanitaryware, having a simple structure and technical characteristics adapted to suit the structure of the platen and mould components such that the mould is always positioned with fixed references, adaptable to many different casting machine designs, so as to significantly reduce machine down time.
[0018]In accordance with the invention, the above aim is achieved by a mould mounting device, in particular a device for mounting a mould in a machine that makes sanitaryware, comprising the technical characteristics set out in one or more of the appended claims.
[0019]The technical characteristics of the invention, with reference to the above aims, are clearly described in the appended claims and its advantages are apparent from the detailed description which follows, with reference to the accompanying drawings which illustrate a preferred embodiment of the invention provided merely by way of example without restricting the scope of the inventive concept, and in which:
[0020]FIG. 1 is a side view of a mould mounting device according to the invention, applied to a machine for making ceramic sanitaryware;
[0021]FIG. 2 illustrates the device and machine of FIG. 1 in a different operating configuration and again in a side view;
[0022]FIG. 3 is a front view with some parts cut away of a part of the machine of FIG. 2, that is, a fixed platen with a half-mould mounted on it;
[0023]FIG. 4 is a front view with some parts cut away of a part of the machine of FIG. 2, that is, a mobile platen with the other half-mould mounted on it;
[0024]FIG. 5 is a scaled-up detail from FIG. 3, in a partial front view and showing the quick-connect means located on the half-mould and on the platen;
[0025]FIG. 6 is a scaled-up detail from FIG. 1, in a partial side view and showing the quick-connect means of FIG. 5;
[0026]FIG. 7 is a scaled-up detail from FIG. 4, in a partial front view and showing the adjustable fastening means located on a second half-mould and on a second platen;
[0027]FIG. 8 is a side view of the adjustable fastening means of FIG. 7;
[0028]FIG. 9 is a plan view from above illustrating one of the first clamping means, with reference to FIG. 5;
[0029]FIG. 10 is a side view, with some parts cut away in order to better illustrate others, of a detail from FIG. 1, illustrating the quick-connect means located between the first platen and a first service plate.
[0030]With reference to the accompanying drawings, in particular FIGS. 1 to 4, the mould mounting device according to the invention can be used on a machine 1 that makes articles of ceramic sanitaryware by casting slip under pressure in porous moulds.
[0031]Although reference is hereinafter made purely by way of example to a single-mould machine, it shall be understood that the device can also be used in multi-mould machines without thereby limiting the scope of the inventive concept.
[0032]The machine 1 essentially comprises at least: [0033]a mould 2 composed of at least two half-moulds 2a and 2b that can be joined to each other to form an internal cavity where the article of sanitaryware is formed; each of the half-moulds 2a and 2b comprising an active filtering portion 2ar, 2br made of porous resin and a passive rigid structural portion 5 and 6, shaped like a plate and integral with the active portion 2ar, 2br; [0034]a mounting unit or platen 3, 4 for each half-mould 2a, 2b, placed opposite each other and movable towards and away from each other along a clamping line S (indicated by the arrow in FIGS. 1 and 2); [0035]each service plate 5, 6 of each half-mould 2a, 2b is rigidly connected, in use, between the active portion 2ar, 2br and the respective platen 3, 4.
[0036]There are also reference and quick-connect means 7, 8 located in a region above the center of gravity of the first half-mould 2a, and acting at least between the platen 3 and the service plate 5 of the half-mould 2a in order to keep the first half-mould 2a in a predetermined, hanging position correlated between the platen 3 and the plate 5.
[0037]To hold it securely in this position, there are first clamping means 9 positioned and acting between the platen 3 and the plate 5.
[0038]More specifically, the reference and quick-connect means 7, 8 are located in the region above the plate 5 and the platen 3 relative to the center of gravity of the first half-mould 2a, in order to enable the first half-mould 2a and the plate 5 to move by gravity into contact with the platen 3, thereby stabilizing the position adopted.
[0039]As may be observed in FIG. 2, the platen 3, which is provided with part of the reference and quick-connect means 7, 8 is the one that is fixed relative to the other platen 4 which is, instead, movable along the line S.
[0040]Further, as shown again in FIG. 2, the quick connection of the first half-mould 2a to the platen 3 (provided with the reference and quick-connect means 7, 8) is made after the other half-mould 2b has been coupled to the first half-mould 2a.
[0041]Obviously, other components that may be present on the mould 2 have not been mentioned since they do not fall within the scope of the invention. These include, for example, a mounting frame T and disconnectable means for stably associating the two half-moulds 2a and 2b.
[0042]Looking more closely at the technical details (with reference to FIGS. 3, 5 and 6) the quick-connect means comprise: a pair of studs 7 and a pair of slots 8.
[0043]The two studs 7 are located on the platen 3, protruding from the surface of the platen 3, and each has a stem 7a and a large free end 7b.
[0044]The two slots 8 are made in the first plate 5 and each has the shape of a two-lobed drop where the bottom lobe 8a has an opening larger than the diameter D of the large end 7b of the stud 7, allowing the latter to pass through it freely, and where the upper lobe 8b has an opening that is smaller than the diameter D of the large end 7b.
[0045]Further, the upper lobe 8b of each slot 8 has a semicircular upper profile that is substantially the same as the semicircular upper surface of the stem 7a: thus, the first plate 5 is supported stably in the predetermined position.
[0046]FIG. 6 shows how the length L of the stem 7a of each stud 7 may be at least equal to the thickness Sp of the first plate 5, although it might be preferable for the length L to be slightly greater than the thickness Sp of the first plate 5.
[0047]As illustrated, again in FIG. 6, the large end 7b of each stud 7, forming an undercut, has an inclined transition surface 7s to the stem 7a, forming a slideway along which the first plate 5 is made to slide towards the stem 7a until resting stably on the upper lobe 8b.
[0048]As shown in FIGS. 3 and 9, the first clamping means 9 may comprise a plurality of abutment wedges 9a associated with the platen 3 and positioned around the perimeter of the plate 5.
[0049]Each wedge 9a is operated upon by first means 9b for synchronized movement of the wedges 9a between a non-operating position, away from the first plate 5, and an operating position where each wedge 9a abuts the first plate 5 (see also arrow F9, FIGS. 5 and 9).
[0050]As regards the second half-mould 2b, that is to say, the active portion 2br, the second plate 6 and the respective platen 4 (the mobile platen), the latter are provided with and operated on by adjustable fastening means 10 designed to adjust the relative position between the second plate 6 and the platen 4 (again, see FIGS. 1 to 4).
[0051]In other words, since the second half-mould 2b is usually integral with the first half-mould 2a during its quick connection to the first platen 3, the second platen 4 is moved closer to the second half-mould 2b (as described in more detail below) in such a way that the second plate 6 is fastened by the adjustable means 10 to the platen 4, thus setting and fixing the platen--plate position: this make it possible to adjust the positioning of the joined moulds, combined with the correct position of the second plate 6 on the second platen 4, and this position will be fixed on the second plate 6 even after removal from the machine.
[0052]The second platen 4 also comprises second clamping means 11 positioned and acting between the platen 4 and the second plate 6 in order to stabilize the correlated position between the second plate 6 and the platen 4.
[0053]As shown in FIGS. 4, 7 and 8, the adjustable fastening means 10 are positioned above the center of gravity of the second half-mould 2b and may comprise at least one pair of studs 10p protruding transversally from the surface of the second platen 4.
[0054]When the second platen 4 is moved close to the second plate 6, each of the studs 10p is inserted frontally into a respective through hole 6a made in a reference element or strip 6b on the plate 6.
[0055]The strip 6b is associated with the second plate 6 and is adjustable in a through slot 6c made in the second plate 6.
[0056]The position of each strip 6b is permanently fixed thanks to a pair of screws 6d coupled in "slotted" holes located on the second plate 6, that is to say, holes larger in diameter than the screws 6d (the coupling tolerances are just a few millimeters and therefore there are no significant displacements).
[0057]Further, each strip 6b is acted upon, along an axis Z perpendicular to the strip 6b itself, by a screw 6v for stabilizing the position fixed and adopted by means of the screws 6d.
[0058]The second clamping means 11, like the first clamping means 9, may comprise a plurality of abutment wedges 11a associated with the second platen 4 and positioned around the perimeter of the second plate 6.
[0059]Each wedge 11a is operated upon by second means 11b for synchronized movement of the wedges 11a between a non-operating position, away from the second plate 6, and an operating position where each wedge 11a abuts the second plate 6.
[0060]Other technical details of the machine might be, on the two platens 3 and 4 and on the two plates 5 and 6, respective units or circuits 13 and 13m for supplying/discharging the service fluids for the two half-moulds 2a and 2b and/or for the ceramic product made (see FIGS. 1 and 2 and 10).
[0061]The units 13 and 13m (manifolds, for example) are composed of a part 14, 14m located at the back of the respective platen 3 and 4 and a part 15, 15m at the front of the respective plate 5 and 6.
[0062]The units 13 and 13m allow feeding and/or discharging of mould fluids (water drainage, air, vacuum and pressure release to the atmosphere) and for making the sanitaryware (feed and discharge of slip and emptying air).
[0063]For this type of unit, first means 16 for quick connection between one part 15 of the circuit and the other part 14 of the circuit when the first half-mould 2a reaches the predetermined position, and second quick-connect means 16m for the part 15m of the circuit and the other part 14m of the circuit when the second plate 6 and the second platen 4 come into contact.
[0064]These first and second quick-connect means (FIG. 10 showing the ones on the fixed platen 3) comprise sealing means 16, 16m located at the end of a conduit 20, 20m in the part 15, 15m of the circuit and in the first and second plate 5 and 6 and connectable to another conduit 19, 19m in the part 14, 14m of the circuit on the first and the second platen 3 and 4.
[0065]The sealing means 16, 16m can be stably positioned on the side of an interconnection opening 21, 21m formed on the respective platen 3 and 4 (and also on a stiffening panel 3L, 4L forming an integral part of the platen 3, 4), and which, when the first and second plates 5 and 6 are positioned stably against the respective platens 3 and 4, form a sealed union between the two conduits 19, 19m and 20, 20m (thanks to compression of the sealing means).
[0066]The mould 2 can be mounted on a machine 1 made in this way in the following steps: [0067]attaching the active filtering portion 2ar of the first half-mould 2a to the service plate 5 to form a first portion of the mould 2, the plate 5 being provided with a first part of the quick-connect means 7, 8; [0068]associating the plate 5 to the first platen 3, provided with another part of the quick-connect means 7 and 8 through quick connection in a predetermined hanging position.
[0069]Obviously, there may be a step of attaching the second service plate 6 to the respective active filtering portion 2br of the second half-mould 2b, to form the second portion of the mould 2 before the quick-connect associating step.
[0070]The associating step may be performed by: lifting the half-mould 2a and the plate 5 or the entire mould 2 to the required height (using suitable machinery such as a forklift truck or a crane, not illustrated); positioning the two bottom lobes 8a of the slots 8 facing the studs 7 and coupling them with the latter (see arrow F8, FIG. 2) and then lowering the mould 2 until the upper lobes 8b come into contact with the stems 7a (see arrow F8b).
[0071]At this point, the mould 2 is released so that the platen 3 and the plate 5 come into contact at a predetermined position (see arrow F8c) under the action of gravity which causes the plate 5 to abut the platen 3.
[0072]The step of associating the plate 5 with the first platen 3 is followed by a step of clamping and automatically stabilizing the plate 5 on the platen 3 by the means 9, this constituting the step of stabilizing the predetermined position.
[0073]The associating step is substantially simultaneous with a step of quick connection, through the first connecting means 16, of the circuit part 14 to the other circuit part 15 on the first plate 5.
[0074]Once the position of the first half-mould 2a has been defined, there may be a step of moving the second platen 4 closer to and into contact with the second plate 6 in such a way as to fix the relative position between the second platen 4 and the second plate 6 through the adjustable fastening means 10 acting between them.
[0075]After fixing the relative position between the platen 4 and the plate 6, the step of clamping the second plate 6 to the second platen 4 through the clamping means 11 may be started.
[0076]Contact between the platen 4 and the plate 6 triggers the step of quick connection, through the second connecting means 16m, of the circuit part 14m to the other circuit part 15m on the second plate 6.
[0077]A mould mounting device made in this way thus achieves the aforementioned aims thanks to an extremely simple yet effective quick-connect system capable above all of using the service plate (forming an integral part of each half-mould) as a precise mechanical positioning element providing sure and precise mutual distances and dimensions of the platen-plate pair.
[0078]Thanks to these fixed points and to the special structure of the stud and slot combination, the half-mould or the entire mould can be mounted very quickly and precisely in exactly the same position each time.
[0079]The fastening means on the other half-mould make it possible to further reduce the time required by fixing the relative position between the other plate and the other platen, thus reducing machine down times (especially when the same mould has to be mounted after each casting cycle).
[0080]Thanks to these predetermined positions, the clamping means can also be automated in such a way as to further reduce down time necessary for mounting the mould.
[0081]The same applies to the quick connection of the service circuits for mould and product.
[0082]In short, therefore, the device according to the invention enables a mould to be changed and mounted with extreme precision in much less time than traditional solutions.
[0083]The invention described above is susceptible of industrial application and may be modified and adapted in several ways without thereby departing from the scope of the inventive concept. Moreover, all the details of the invention may be substituted by technically equivalent elements.
Patent applications by Ivano Medri, Lugo IT
2012-03-22 Device for stretching film sections in a monoaxial or biaxial manner
2010-07-08 Device for holding a template for use in imprint lithography