Source: http://www.freshpatents.com/-dt20120419ptan20120092337.php
Timestamp: 2013-06-18 04:40:55
Document Index: 167463857

Matched Legal Cases: ['application No. 61', 'art 2', 'art 3', 'art 4', 'art 1', 'art 1', 'art 2', 'art 3', 'art 4', 'art 2']

Projection Display System And Method With Multiple, Convertible Display Modes 1 views for this patent on FreshPatents.comupdated 06/14/13
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Projection display system and method with multiple, convertible display modes Abstract: This invention relates in general to methods and systems of a projection display that can be used in 4 display modes: (A) as a rear-projection 2D display, (B) as a volumetric 3D (V3D) display, (C) as an auto-stereoscopic 3D (as3D) display, or (D) as a projector. Conversion among the 4 display modes requires only 1 to 3 actions of adjustment by the user. The system can further contain an integrated touch pad for direct, barrier-free interaction with 2D, as3D or V3D images. The illumination and projection of the SLM is converted between a sub-panel mode and a full-panel mode. By using the sub-panel illumination/projection mode, the system can operate in V3D, 2D and as3D modes. By using the full-panel mode, the system can operate in 2D and projector modes.
Inventor: CHE-CHIH TSAOUSPTO Applicaton #: #20120092337 - Class: 345419 (USPTO) - 04/19/12 - Class 345 Related Terms: Projector The Patent Description & Claims data below is from USPTO Patent Application 20120092337, Projection display system and method with multiple, convertible display modes.
CROSS-REFERENCE TO RELATED APPLICATIONS AND OTHER DOCUMENTS
This application claims the benefit of prior U.S. provisional application No. 61/392,595, filed Ser. No. 10/13/2010, the contents of which are incorporated herein by reference.
This invention relates to the following US patents by Tsao: U.S. Pat. No. 5,954,414, U.S. Pat. No. 6,302,542 B1, U.S. Pat. No. 6,765,566 B1, U.S. Pat. No. 6,961,045 B2, U.S. Pat. No. 7,692,605 B2, U.S. Pat. No. 7,714,803 B2, U.S. Pat. No. 7,701,455 B2, U.S. Pat. No. 7,804,500 B2, and U.S. Pat. No. 7,933,056 B2. The above documents are therefore incorporated herein for this invention by reference.
This invention relates in general to a projection display of multiple operation modes. This invention also relates to volumetric 3D (V3D) display, rear-projection 2D display, autostereoscopic 3D (as3D) display based on parallax barriers, and projector display.
One category of V3D display generates V3D images by rapidly moving a screen to repeatedly sweep a volume and projecting successive 2D image frames on the screen. V3D images form in the swept volume by after-image effect. One typical mode of motion is to place a screen on a slider-crank mechanism to make the screen move in reciprocation motion. Tsao U.S. Pat. No. 6,765,566 (FIG. 20) describes a different type of motion, as illustrated in FIG. 1. In principle, this is to revolve the screen 2031 about an axis 2000 and sweep a volume 2040 while keeping the screen surface always facing a fixed direction. A projector 2010 projects successive image frames onto the moving screen. For convenience, this motion is called “Rotary Reciprocating motion”.
One major application area of V3D displays is electronic gaming. Popular electronic game systems includes handheld (or portable) gaming devices (such as Nintendo DS and Sony PSP), home-based video gaming systems (such as Nintendo Wii, Sony Play Station and Microsoft XBox), and various types of business-use (arcade) gaming systems. More recently, as3D displays are used in handheld gaming devices, such as Nintendo 3DS. Therefore, existing games include 2D display games and as3D display games. V3D displays provide a new type of gaming display that enables a new type of games and new game playing experience. It is desirable for a V3D display system to be able to display 2D images and as3D images as well. Therefore, existing 2D games and as3D games can still be played on the new system.
Some gaming devices include a touch pad for user-image interaction. Therefore, it is also desirable that a V3D display system includes the capability of using a touch pad for user-image interaction. The interaction should also include interaction in V3D and as3D modes.
Some gaming devices include a 2nd display screen. Therefore, it is also desirable that a V3D display system allows the addition of a 2nd projection screen.
This invention describes a projection display that can be used in the following 4 display modes:
(A) as a rear-projection 2D display,
(B) as a volumetric 3D (V3D) display,
(C) as an auto-stereoscopic 3D (as3D) display, or
(D) as a projector.
Conversion among the 4 display modes requires only 1 to 3 steps of adjustment by the user. The system can further contain a touch pad for interaction with 2D, as3D or V3D images. When desired, the system can also incorporate a 2nd display screen. One projector is used as the image source for both the main screen and the 2nd screen.
A portable display system is used as an example in order to describe the current invention. However, the described features can also be applied to a home-based system or a business-use system.
FIG. 2(a) illustrates this invention in its configuration for operations in V3D mode, 2D mode (rear projection) and as3D mode. The system includes a display unit 280 and a projector unit 260.
The display unit includes a screen 281 and a protective case 285. In V3D mode, the preferred motion of the screen is “Rotary Reciprocating motion”. By using this motion, the motion track 2811 of the screen is basically circular. The screen sweeps across a display volume 2812. Other mechanism such as a slider-crank mechanism can also be used. A small motor (not shown) can be applied to drive the motion. In 2D mode and as3D mode, the screen does not move. The surface of the screen always faces z-direction in any mode.
In order to reduce the size of the whole system, the projector unit is placed next to the display unit, as illustrated in FIG. 2(a). This position places the projector at one end of the screen. A reflector 271 folds the path of projection (295a, 295b) so that the projection beam reaches the screen from the backside 295b. The reflector 271 is attached to an extension arm 272 on a rotary joint 273. The extension arm is attached to the projector unit (or alternatively, to the display unit) on another rotary joint 274. In other words, most of the path of projection is “external” of the system package and cover. The purpose of this arrangement is to minimize the size of the whole system for portable products. The external reflector 221 can be folded down when it is not used. FIG. 2(b) illustrates a system configuration in projector mode. The external reflector assembly 270 is in folded down position. The projection beam 295 projects to an external display surface 297.
The protective cover 285 is basically transparent so that a V3D image can be viewed from almost all directions. To improve image contrast, a gray tint can be added to the transparent cover. In order not to reduce the brightness of the projection beam, the area 2851 where the projection beam passes through has no gray tint.
A “position-changing parallax barrier panel” 120 is placed on top of the cover and is parallel to the screen 281. In as3D mode, this parallax barrier panel works with projected images on the screen to provide autostereoscopic 3D images. In other modes, the parallax barrier panel is switched to off-state and is basically transparent, without affecting other performances. (See Part 2)
When desired, a transparent touch pad 283 is added to the top of the parallax barrier panel. (See Part 3)
When desired, the system of this invention allows a 2nd projection screen that can be used simultaneously with the main screen and uses the same projector as the image source. (See Part 4)
An SLM (spatial light modulator) is used as the image source in the projector unit 260. In order for illumination efficiency and display quality, the illumination and projection of the SLM is converted between a sub-panel mode and a full-panel mode. By using the sub-panel illumination/projection mode, the system can operate in V3D, 2D and as3D modes. By using the full-panel mode, the system can operate in 2D and projector modes. A mode selection switch (278) and 1 or 2 manual slide bars (277) make the conversion. The optical system design allows simple conversion mechanism and minimal number of optical component. The means of conversion includes (i) Opto-mechanical approaches and (ii) Quick (Solid-state) conversion (by a means of “Flexible Sub-panel Illumination”). (See Part 1)
This invention is described in details in the following chapters (parts):
Part 1: Convertible illumination and projection layout
Part 2: Autostereoscopic 3D Display by Position-Changing Parallax Barriers
Part 3: Methods and Systems for using touch pad for user-image interaction
Part 4: System with dual screens
However, a multi-mode display system does not have to have all the modes described in this invention. A system can have only 2 or 3 modes. For examples, a system without a high frame rate SLM, it can still have 2D mode, as3D mode and 2D projector mode. Similarly, a system without a parallax barrier panel can still have V3D mode and 2D mode.
FIG. 1 illustrates a V3D display system in the prior art.
FIG. 2(a) illustrates a system of this invention with a configuration for V3D mode, 2D mode (rear projection) and as3D mode. (b) illustrates the system with a configuration for projector mode.
FIG. 3 illustrates examples of LED arrangement when Abbe illumination is used.
FIG. 4(a)-(b) illustrates the use of light pipes to change the aspect ratio of LED sources.
FIG. 5 illustrates examples of LED arrangement when Kohler illumination is used.
FIG. 6 illustrates an example of using 2 sub-panels for Pattern Illumination.
FIG. 7 illustrates the first design example of convertible optical layout of this invention.
FIG. 8 depicts examples of mechanism for convertible optical layout of this invention.
FIG. 9 illustrates the 2nd design example of convertible optical layout.
FIG. 10 illustrates the 3rd design example of convertible optical layout.
FIG. 11 illustrates the 5th design example of convertible optical layout.
FIG. 12 illustrates the 6th design example of convertible optical layout.
FIG. 13 illustrates the 7th design example of convertible optical layout.
FIG. 14(a)-(b) illustrates the 8th design example of convertible optical layout.
FIG. 15(a)-(b) illustrates the 9th design example of convertible illumination.
FIG. 16(a)-(b) illustrates the 10th design example of convertible illumination.
FIG. 17(a) illustrates the 11th design example of convertible illumination.
FIG. 17(b) illustrates the 12th design example of convertible illumination.
FIG. 18 illustrates the 13th design example of convertible illumination system using lasers.
FIG. 19 illustrates the 14th design examples of convertible illumination system using lasers.
FIG. 20 illustrates a 2-state position changing parallax barrier panel of this invention.
FIG. 21 illustrates the principle of using a 2-state position changing parallax barrier panel.
FIG. 22 illustrates the arrangement of image stripes in the field frames in the method of FIG. 21.
FIG. 23 illustrates the operating principle of a TN cell as a shutter in the prior art.
FIG. 24 illustrates the first example of the construction of an array of LC shutters as the barrier panel.
FIG. 25 illustrates the 2nd example of the construction of an array of LC shutters as the barrier panel.
FIG. 26 illustrates the 3rd example of the construction of an array of LC shutters as the barrier panel.
FIG. 27 illustrates the 1st method of a barrier panel usable in 2 directions, using a LC cell with matrix electrode configuration.
FIG. 28 illustrates the 2nd method of a barrier panel usable in 2 directions, using a rotatable plate of polarizer stripes.
FIG. 29 illustrates the 4th method of a barrier panel usable in 2 directions, using a panel of barriers in checker-board configuration.
FIG. 30 illustrates the arrangement of image units in the field frames in the method of FIG. 29.
FIG. 31 illustrates a general frame sequence.
FIG. 32 illustrates frame sequences to be used when a high frame rate SLM is used.
FIG. 33 illustrates analysis of mis-alignment.
FIG. 34 illustrates a method of alignment markers for viewing alignment in as3D mode.
FIG. 35 illustrates the effect of using wide barriers to cover border area.
FIG. 36(a) illustrates a 3-state position changing parallax barrier panel of this invention. (b) illustrates image stripes organization for field frames in the 3-state approach.
FIG. 37 illustrates the “movement” of L- and R-image stripes corresponding to the 3-state parallax barriers.
FIG. 38 illustrates “image stripe masks” with an example of original stereoscopic frame pair in the 3-state approach of this invention.
FIG. 39 illustrates examples of cross-sectional structure of different ways to integrate parallax barrier panel and touch pad of this invention.
FIG. 40 illustrates a system with a 2nd screen.
FIG. 41(a) and FIG. 42 illustrate concept of using touch area for depth control.
FIG. 41(b) illustrates the conceptual design of a “Z Stylus” capable of providing depth control.
FIGS. 43 and 44 illustrates the concept of using two fingers to pick and drop V3D images in V3D mode and in as3D mode.
FIG. 45 illustrates the concept of “virtual manipulator” using a “Z Stylus”.
1.1 Pattern Illumination Basics
In a V3D display, color 2D images need to be projected (or displayed) at high frame rate in order to form V3D images of high resolution. Because most high frame rate SLMs (such as DMD and FLCD (FLCOS display)) can only display binary (B&W) pixels, displaying color V3D images presents a challenge. Tsao U.S. Pat. No. 6,961,045 describes a “Pattern Projection” technique that allows the use of only one SLM (instead of 3) to create color image frames at high frame rate. The basic idea is to divide the SLM panel into 3 sub-panels and illuminate each sub-panel with R, G and B light respectively (called Pattern Illumination). At projection, the 3 sub-panels are superimposed to become one frame. As a result, each frame can have R, G and B 3 color components (3 sub-frames), which can mix to create colors.
1.2 Pattern Illumination, in Kohler Illumination
There are two basic approaches in illumination design. Abbe illumination projects the light source onto the display panel. Kohler illumination projects the source into the pupil of the projection lens, rather than onto the display panel. (Ref. R. E. Fisher and B. Tadic-Galeb, Optical System Design, McGraw-Hill, NY, 2000, p. 291.)
Tsao U.S. Pat. No. 6,961,045 FIG. 10a illustrates one example optical layout of Pattern Illumination using Abbe illumination. Tsao U.S. Pat. No. 6,961,045 FIG. 14 illustrates one example of Kohler illumination.
In this current invention, FIG. 9(a) illustrates an improved design of Pattern Illumination using Kohler illumination. For clarity, the design is drawn as unfolded layout. (I.e., the change of path direction due to reflection at dichroic reflectors (DRs) and at the SLM is not shown. Further, reflector (or TIR prism) between SLM and C2 is omitted.) The layout uses 2 lens (C1 and C2) to project the illumination pattern onto the SLM\'s sub-panels. The illumination beam illuminates the aperture plate AP to generate the projection pattern. AP is on C1\'s focal plane and SLM is on C2\'s focal plane. The lamp optics contains 2 condenser lens (L1 and L2). The key feature is that the illumination beam 921 passes the aperture AP as a converging beam, instead of a diverging beam in Abbe case. In addition, the converging point of the illumination beam 922 (which is the location of the image of the light source spot 620) is placed at or close to the center of lens C1. Further, lens C1 and the projection lens are placed approximately at the two finite conjugate points (922 and 924) of lens C2. In other words, the converging point of the illumination beam 922 is projected to the projection lens mainly by C2. In this way, the illumination beam converges at the projection lens to achieve Kohler illumination. On the other hand, the image of aperture (AP) is projected onto the SLM.
When a regular projection lens is used, Kohler illumination has a better illumination efficiency than Abbe illumination. FIG. 10(a) illustrates an example of Abbe illumination. Although a lamp is depicted in FIGS. 9 and 10, the illumination design described above is applicable to any light source.
1.3 Pattern Illumination, LEDs or Lasers as Light Sources
When a single white LED is used as light source, the illumination optics design is basically the same as using a single white arc lamp as light source. When LEDs of different colors (usually R, G and B) are used, the main issue is how to project light from separate LED sources of different colors onto different sub-panels.
FIG. 3(a)-(b) illustrates examples of LED arrangement when Abbe illumination is used. (All in unfolded layouts. For simplicity, layout illustrates only two colors.)
If the sizes of LEDs and SLM are comparatively small relative to the diameters of optics, then the design of FIG. 3(a) can be used. Closely packed R G and B LED chips are used as the light source (R G B patterns). 2 lenses (C1 and C2) project the images of the R, G and B LEDs onto the corresponding R, G and B sub-panels in the SLM.
FIG. 3(b) is similar to FIG. 3(a) except that LEDs are separated and each primary color has its own illumination lens (C1 and C2). In addition, the optical axis of B illumination beam 391 is tilted passes the center of the B sub-panel in order to point toward the projection lens. (R illumination is the same, not shown.)
In FIG. 3(a)-3(b), the emitting areas of LED devices are used as the illumination patterns. Light pipes (or mixing rods) can be used to capture light from LEDs and reshape the aspect ratio of the illumination pattern. Light pipes can also be used to bring light from separate, individual LED devices to form closely packed new sources. FIGS. 4(a) and (b) illustrate the ideas. Alternatively, 6 LED devices (2R 2G 2B) can be used for a different aspect ratio, as shown in FIG. 4(c).
Accordingly, in this invention, the term “LED light source” includes a light source formed by one or more LEDs devices or by one or more LED devices with a light pipe system. Conceptually, the term also include any other kind of light source with small emitting area with diverging emitting angle, not limiting to “light emitting diode”.
FIGS. 5(a) and (d) illustrates examples of LED arrangement when Kohler illumination is used.
FIG. 5(a) combines the light of 3 LED sources (S-R, S-G, S-B) by using 3 collecting lens L1 and dichroic reflectors. The combined unit 580 is a white light source, which can replace the lamp and L1 of FIG. 9(a).
FIG. 5(d) uses separated optics for different primary colors and contains no dichroic reflectors. (For simplicity, only rays of two colors are shown in these depictions, all in unfolded layout.) Each path of different primary color uses only one lens C1 to project aperture AP image onto the SLM. C1 also projects the image of the light source 138 to the projection lens, by using a different set of conjugates (138 and 129).
In design FIG. 5(d), lens C1-B and C1-G must be placed closely together. When the size of SLM is small, the width of these lenses must be limited. But the height of the lenses may need to be larger than the width in order to match the height of the sub-panels and to capture enough illumination. To resolve this problem, truncated lenses can be used. FIG. 5(f) illustrates 3 truncated lenses (LT-R, LT-G and LT-B) closely placed together to satisfy the need of different width and height.
The use of lasers as light sources for Pattern Illumination is described later.
1.3.1 The use of 2 Sub-Panels
In general, sub-panel illumination and projection use 3 sub-panels for 3 primary colors. In some cases, using only 2 sub-panels can have certain advantages. For example, the 0.17″ HVGA DMD of Texas Instruments has 480×320 pixels. If the DMD is divided into 3 sub-panels, then each sub-panel has 160×320 pixels, which could be too small. For example, Nintendo DS has 192×256 pixels and 3DS has 240×400. Further, because the DMD is already very small (3.63×2.42 mm active area), small sub-panels presents additional challenges to illumination optics. If the 0.17″ HVGA DMD is divided into 2 sub-panels (FIG. 6(a)), then each sub-panel can have the QVGA format. The aspect ratio (4:3) is closer to square. The size of sub-panel makes illumination easier. It is also possible to project a square LED source over a sub-panel.
FIG. 6(b) illustrates one example of 3 illumination patterns (R, G and B) illuminating 2 sub-panels. One of the 3 primary colors illuminates one sub-panel and the rest 2 primary colors illuminate the other sub-panel (simultaneously or selectively). For displaying V3D images, this arrangement has less color capability than using 3 sub-panels. However, it is quite enough for displaying computer generated V3D images, such as gaming images. For displaying 2D images, this arrangement can still provide full-color capacity at QVGA resolution.
1.4 Convertible Projection System and Method
In order for a projector system to operate in multiple modes, the optical system needs to convert between sub-panel projection and full-panel projection.
1.4.1 Regardless of Light Source Type or Illumination Type, Opto-Mechanical Conversion
(The 1st Design Example)
FIG. 7(a) illustrates a convertible unit including 2 sets of reflectors in front of the projection lens. One set contains R/G/B dichroic reflectors (DRe) and the other set contains a single plain reflector (Re). The two sets of reflectors are mounted on a sliding plane 1610. When the sliding plane is pushed up, the plain reflector reflects the projection beam. This is for full-panel projection. In this configuration, the illumination is sequential color over the full-panel of the image source (SLM). Full-panel 2D images can be projected.
When the sliding plane is pushed down, the set of dichroic reflectors reflect projection beam. This is for sub-panel projection. FIG. 7(b) illustrates a top view of this configuration. FIG. 7(c) illustrates illumination, SLM image contents and image formation at projection. Instead of sequential colors, the full-panel of SLM is illuminated with R+G+B lights (or a white light) simultaneously. However, the SLM is still divided into 3 sub-panels. Each sub-panel displays the contents of R, G and B sub-frames respectively. At projection, the dichroic reflectors align the centers of each sub-frame of different colors. As a result, the images of sub-panels 3, 2 and 1 superimpose to become one color frame. The unwanted part of the projection beam can be blocked by using an aperture stop.
In this design, if the R, G and B light sources are separated (such as using LEDs), then the layout of illumination optics do not need to change. Only the timing of illumination changes (sequential or simultaneous). If the light source is a single white light and a sequential color device (such as a color wheel) is used in full-panel projection, then the color wheel needs to be pushed aside in the case of sub-panel projection.
The sliding plane 1610 slides between two positions. FIGS. 8(a) and (b) depict an example of a simple mechanism for this purpose. The sliding plane 1610 has a handle (or manual slide bar) 1615. Pushing the handle makes the sliding plane 1610 to slide on two rails 1651 and 2652. The two rails can be an integral part of the housing if it is manufactured by molding. The step structures 1651c at the two ends of rail 1651 decide the two positions of the sliding plane. A spring structure 1652b exerts a downward force at 1652c to push the sliding plane against the rail surface 1652a and a lateral force at 1652d to push the sliding plane toward rail 1651. A curved upper contact surface 1651b keeps the sliding plane in contact with the sliding surface 1651a. In this way, the sliding plane is in contact with the parallel sliding surfaces of the rails at all time to keep its orientation invariant.
In general, a convertible unit is an optical mechanical mechanism that can be moved between two positions. FIG. 8(c) illustrates another example. The plane 1610r carrying the 2 sets of reflectors can rotate about an axis 853. The rotation switches the convertible unit between two positions.
One shortcoming of the system of FIG. 7 is that only ⅓ of the light are used in sub-panel projection, because the light of each primary color illuminates the full-panel. For better illumination efficiency, conversion between sub-panel illumination and full-panel illumination is needed.
1.4.2 Kohler Illumination, Opto-Mechanical Conversion
(The 2nd Design Example)
FIGS. 9(a) and (b) illustrate the 2nd design. The light source is a lamp. The illumination is Kohler. FIG. 9(a) illustrated sub-panel illumination/projection, which has been described previously. FIG. 9(b) illustrates the system in full-panel projection.
In FIG. 9(b), a condenser lens L2a (1710b) replaces condenser lens L2 and aperture plate AP (1710a) of FIG. 9(a). Lens L2a has a shorter focal length and is placed closer to C1 so that the illumination (1731, 1732) covers the full panel of SLM. A single reflector R1 (1711b) replaces the dichroic reflectors DRs (1711a). A single reflector (1712b) replaces the exit dichroic reflector set (1712a).
FIG. 9(c) illustrates the system in perspective view (using a DMD as the SLM). The system includes 3 convertible units, 1710, 1711 and 1712. Each unit can be a sliding plane of FIG. 8. These sliding planes enable the conversion between the layouts of FIG. 9(a) and of FIG. 9(b). The sliding planes of units 1710 and 1711 can be coupled together, so that one action can convert these two units.
If only two sub-panels are defined on the SLM, the design will be similar, except that only two dichroic reflectors are needed at DRs and DRe.
1.4.3 Abbe illumination, Opto-Mechanical Conversion
(The 3rd Design Example)
FIGS. 10(a) and (b) illustrate the 3rd design. The light source is a lamp. The illumination is Abbe. FIG. 10(a) illustrates a layout of sub-panel illumination/projection (shown as unfolded). FIG. 10(b) illustrates the system converted into full-panel projection. Similar to FIG. 9, the design has 3 convertible units (1610a/1610b, 1611a/1611b and 1612a/1612b). Units 1611a/1611b and 1612a/1612b are similar to units 1711a/1711b and 1712a/1712b of FIG. 9. In the conversion from 1610a to 1610b, a condenser lens L2a (1610b) replaces condenser lens L2 and aperture plate AP (1610a) of FIG. 10(a). Lens L2a has a longer focal length and is placed farther from C1, so that it projects a larger image 1621 of the focal spot of the lamp at the focal plane of C1. Therefore, this larger light source image can cover the full panel of SLM at 1622, achieving Abbe illumination.
1.4.4 LED as Light Source, Kohler Illumination, Opto-Mechanical Conversion
(The 4th Design Example)
In this case, the preferred illumination solution is to use the layout of FIG. 9, but replace the lamp and the first collecting lens L1 by the 3-LED source of FIG. 5(a).
1.4.5 LED as Light Source, Abbe Illumination, Opto-Mechanical Conversion
1.4.5.1 (Separated LED Sources, Dichroic Reflectors Merging Colors)
(The 5th Design Example)
FIG. 11(a)-11(b) illustrates this design in perspective view. S-R, S-G and S-B represent 3 LED sources. LED size is generally small compared to the diameters of collecting lens (C1 or C1a) and other optical components. The layout of light collecting and combining is similar to FIG. 5(a), but with different alignment details. A 2-condenser lens structure (C1/C1a and C2) projects the source image onto the SLM. Dichroic reflectors are placed between C1 and C2 to combine the 3 colors. There are 2 sets of light collecting lens (3 C1 and 3 C1a) mounted on a sliding plane 810. Sliding the plane between two positions selects C1 or C1a as the collecting lens under the LED sources. In order to illustrate optical alignment clearly, the layout from the dichroic reflectors to the SLM is simplified and some components are omitted.
FIG. 11(a) is the case of sub-panel illumination. 3 lenses C1 are used as collecting lenses. The focal lengths of lenses C and C2 (f1 and f2 respectively) have the following relation:
f2/f1=Ma=magnification=size of sub-panel/size of LED source.
Thereby, the image of one LED source can cover one sub-panel. In addition, the position of LED source S-R is offset to the left relative to the centerline 873-R. Therefore, the red illumination pattern IP-R is projected to the opposite side of the centerline 873. In similar way, blue illumination pattern IP_B is offset to the other side. Source S-G is positioned on the axis of C1 (873-G)(centerline 873). As a result, the R, G, B illumination patterns can be aligned to the corresponding sub-panels.
FIG. 11(b) illustrates the case of full-panel illumination. 3 lenses C1a replace C1. In this case, the focal length of C1a (f1a) is decided from the following relation:
f2/f1a=Mb=size of full-panel/size of LED source.
Thereby, the image of one LED source can cover the full-panel. The axes of C1a lens (875-R, 875-G, 875-B) are aligned to the corresponding LED sources (S-R, S-G, S-B). That is, the axes (875-R and 875-B) of lens C1a for R and B LEDs are offset relative to system centerline 873. This way, the illumination patterns of 3 colors are all projected to the center of the SLM. Homogenizing optics, such fly\'s eye lens, can be added into the path, usually before C2. Also, lens C1 may contain more than one lens in order to maximize light collecting efficiency. In such cases, the focal plane location after C2 or before C1 should be corrected accordingly. These corrections are known to optical system designers and can be simulated using a ray tracing software program.
(The 6th Design Example)
FIG. 12 illustrates a design for 2 sub-panel case, in perspective view of a compact layout. The design of illumination is basically similar to FIG. 11, except for different alignments and offsets. In sub-panel illumination, S-G and S-B have the same offset so that G and B illumination patterns are projected to the same sub-panel.
The system has two sliding planes. Sliding plane 1210 carries 6 condenser lenses (C1×3 and C1a×3). Sliding plane 1211 carries one red-dichroic reflector.
1.4.5.2 (Closely Packed Light Sources, Light Pipe Merging Colors)
(The 7th Design Example)
See FIG. 13(a)-(b). This design uses closely packed R G B light sources (S-R, S-G and S-B) and a light pipe, instead of dichroic reflectors, to merge colors into white light for full-panel illumination.
In sub-panel illumination (FIG. 13(a)), because the sources (S-R, S-G and S-B) are closely packed, a 2-condenser-lens (C1 and C2) system can project the source images directly upon the SLM. Each sub-panel is illuminated by a source of different primary color. For example, S-G is projected onto sub-panel SP2 and S-R is projected onto SP3.
In full-panel illumination (FIG. 13(b)), light from the light sources is first collected by a (color mixing) light pipe LP-F. The light pipe homogenizes and distributes the light to the output end (LP-FO). In other words, if only S-R is switched on, then the output end of the light pipe emits uniform red light. If only S-G is turned on, the output end emits uniform green light. If more than one source is turned on, then the colors mix. The output end of the light pipe is used as the new light source and is projected upon the SLM to cover the full-panel. As a result, sequential color illumination can be made upon the full-panel.
The sliding plane 1410 for layout conversion needs only to carry C1 (for sub-panels) and C1a and LP-F (for full panel). In general, the light sources are placed at lens C1\'s focal plane. LP-FO is placed at lens C1a\'s focal plane.
(The 8th Design Example)
FIG. 14 illustrates an example based on the same design principles, but for 2 sub-panel case. The 2 sub-panels configuration of FIG. 6(b) is used as an example.
Separated LED devices (LED-R, LED-G and LED-B) and a 1st-stage light pipe system (LP-R, LP-G and LP-B) is used to generate R, G and B light sources (S-R, S-G and S-B). The light sources (i.e. output ends of the 1st-stage light pipes) are arranged inside a rectangular plane (1590) as shown in FIG. 14(a). S-G and S-B are placed side-by-side in the lower portion of the plane, and S-G in the upper portion.
In sub-panel illumination, a 2nd-stage light pipe (LP-S) comprises two separate but closely placed light pipes (LP-S1 and LP-S2). LP-S1 corresponds to S-R (red). LP-S2 corresponds to S-G and S-B (green & blue). A 2 condenser lenses (C1 and C2) system project the new source images (LP-S1O and LP-S2O) directly upon the SLM. LP-S1O (from S-R) is projected onto sub-panel SP2 and LP-S2O (from S-G/S-B) onto SP1.
In full-panel illumination, the design is basically similar to FIG. 13(b). As shown in FIG. 14(b), if LP-S and LP-F have the same length, then the same C1 can be used. The only parts need to be on the sliding plane 1510 are the two 2nd stage light pipes.
By using light pipes, the 7th and the 8th design examples have very simple configurations. They use only a few parts that can be made by molding.
1.4.6 Generalized Description of Opto-Mechanical Conversion of Illumination Modes
The illumination system can be converted between two optical layouts, one optical layout for sub-panel illumination and one for full-panel illumination. The conversion between the two layouts is by mechanically moving at least one optical sub-assembly between two positions.
When an aperture plate is used to generate illumination patterns, the sub-panel illumination layout uses a set of dichroic reflectors to guide images of the aperture plate onto different sub-panels. In full-panel illumination layout, the aperture plate is removed and part of the collecting lens of the lamp is replaced. In the case of Kohler (or near Kohler) illumination, the new collecting lens has a shorter focal length so that the beam covers the full-panel. In the case of Abbe illumination, the new collecting lens gives a larger source spot size so that the spot size covers the full-panel.
When LED sources are used as illumination patterns, the image of LED sources are projected to cover different sub-panels (in the sub-panel illumination layout) or to cover the full-panel of the SLM (in the full-panel illumination layout). Dichroic reflectors or light pipes can be used for mixing colors.
1.4.7 Solid-State Conversion, by Flexible Sub-Panel Illumination
The basic concept can be described as follows:
(a) One set of closely packed multiple LED sources is used for each primary color. 2 LED sources if the SLM is divided into 2 sub-panels. 3 LED sources if the SLM is divided into 3 sub-panels.
(b) In the illumination of each primary color, each LED source in a set corresponds to one different sub-panel. That is, each sub-panel can be illuminated by only one different LED source in the set.
(c) The illuminations from LED sources of different primary colors are merged onto the SLM. As a result, any sub-panel can be illuminated by any one of the 3 primary colors. Therefore, this approach can be called “Flexible Sub-panel Illumination”. In sub-panel illumination, only one LED source in a set is turned on and illuminates only one sub-panel. Each sub-panel is illuminated by a different primary color by one LED chip from a different set. In full-panel mode, all LED sources in each set are turned on to illuminate all sub-panels. In this way, the conversion is purely solid-state switching. Therefore, the conversion can be very fast. This also allows almost simultaneous display of 2D images on a 2nd screen side by side with any one of the 3 display modes.
1.4.7.1 (Separated LED Sources, Dichroic Reflectors Merging Colors)
(The 9th Design Example)
FIG. 15(a) illustrates the idea with a 3-sub-panel example. This is similar to FIG. 11(a), except that each primary color has 3 closely packed LED sources and only 3 lenses C1 are needed. FIG. 15(b) explains the operations in sub-panel mode and in full-panel mode.
(The 10th Design Example)
FIG. 16(a) illustrates the basic optical layout with a 2 sub-panel example. LED sources of each primary color are projected onto the SLM\'s corresponding sub-panels. For example, the image of S-R1 covers sub-panel SP1, and S-R2 covers SP2. As a result, by selectively turning on or turning off different LED sources, different illumination scenarios of FIG. 16(b) can be created.
1.4.7.2 (Closely Packed Light Sources, Light Pipe Merging Colors)
(The 11th Design Example)
FIG. 17(a) illustrates a system for 2 sub-panels cases. The system has two separate LED modules 1821, 1822. Each module has 3 closely packed LED devices of different primary colors (red, green and blue). A light pipe system (LP1 and LP2) guides the light from the two LED modules to two output ends (LP1O and LP2O) that are placed side-by-side and closely. The light pipes homogenize and mix light. The 2 condenser-lenses (C1 and C2) project the image of LP1O onto sub-panel SP2, and LP2O onto sub-panel SP1.
1.4.7.3 (Closely Packed LEDs, Dichroic Reflectors Merging Colors)
(The 12th Design Example)
FIG. 17(b) illustrates a system for 2 sub-panel cases. It uses one module of closely packed 2×3 LED sources (2R, 2G and 2B) 2020. A single C1 lens and a single C2 lens form a 2-condenser lens configuration. A set of dichroic reflectors (DR) merges the images of the sources of 3 primary colors onto the SLM. Conceptually, this design is a compact form of FIG. 16(a). It requires only one C1 lens, instead of 3. However, the trade-off is the source size (2×3 LEDs) is 3 times larger than the 2 LEDs used with each C1 lens in FIG. 16(a).
1.4.8 Laser as Light Sources
(The 13th Design Example)
In full-panel illumination (FIG. 18(c)), a set of dichroic reflectors combine R, G and B beams into a white beam. A beam expander (E1a and E2) expands the beam size to cover the full-panel of the SLM.
In sub-panel illumination (FIG. 18(b)), the positions of dichroic reflectors are changed slightly to intersect the R, G and B beams at slightly different heights. Therefore, the 3 beams are aligned as a closely packed beam array. Lens E1 replaces E1a. Lens E1 and E2 expand each beam to a size to cover one corresponding sub-panel.
The conversion of DRs and E1 use an integrated sliding plane 2110 and can be performed in one action. (FIG. 18(a))
(The 14th Design Example)
See FIG. 19(a)-(b). A set of dichroic reflectors (DRs1) combines R, G and B beams into one white beam. In sub-panel illumination (FIG. 19(a)), the combined white beam is split up into 3 closely packed beams by a 2nd set of dichroic reflectors (DRs2) after DBS. A beam expander (lenses E1 and E2) expands each beam to a size to cover one corresponding sub-panel. FIG. 19(c) illustrates the configuration of the dichroic reflector set and reflections and transmissions of rays through the set.
In full-panel illumination (FIG. 19(b)), a single reflector R1 and a lens E1a replace DRs2/E1. E1a has a shorter focal length and is placed closer to E2. As a result, the magnification of the expander is increased to cover the full-panel.
A sliding plane similar to that of FIG. 18(a) can be used for switching.
The above examples use Keplerian expander, which uses two positive lenses. FIG. 19(d) shows that Galilean expander, which uses one negative lens and one positive lens, can also be used in those design examples.
Part 2: Auto-Stereoscopic 3D Display by Position-Changing Parallax Barriers
2.1 Background and Issues to Resolve
Existing as3D approaches use either directional blocking (parallax barriers or lenticular lens) or directional illumination (directional back lighting of LCD or beam converging optics (e.g. Fresnel lens) as projection screen). These approaches are difficult to apply to this invention.
Because a translucent and diffusive (Lambertian) screen is preferred for V3D mode, a Fresnel lens or a lenticular lens can not be used as the screen. In as3D LCD displays, parallax barriers mask can be placed at the back of a LCD panel for directional illumination. But this can not be applied to a diffusive rear projection screen. Parallax barriers placed over the screen can block significant area of the screen and can not provide diffusive image for V3D mode.
2.2 Summary of the Solution
The solution is to use a “Position-Changing parallax barriers” panel in front of the screen and use sequential frames to display images.
A “Position-Changing” parallax barrier panel is capable of switching between a transparent state and an opaque state in selective areas of the panel. Therefore, the positions of array of viewing apertures and barriers can change on the panel. The parallax barrier panel presents a set of barrier-states in sequence repeatedly. In each barrier-state, the viewing apertures cover a different area of the panel. But in combination, all viewing apertures presented in all barrier-states cover full area of the panel.
A set of field frames is displayed on the screen in sequence corresponding to the sequence of the barrier-states presented by the parallax barrier panel. When viewed through the parallax barrier panel by left eye, these field frames appear as a full-frame left eye image that is visible only to left eye. When viewed by right eye, these field frames appear as a full-frame right eye image that is visible only to right eye. The left eye image and the right eye image form an autostereoscopic image.
This approach has the following unique features:
The barriers can be narrow or wide.
When wide barriers are used, the requirement on alignment precision is less strict than that of existing parallax barrier techniques.
When barriers change positions at a frequency above the critical fusion frequency of vision, they become invisible and do not block the view.
This approach can be used with all kinds of displays, including rear projection on a simple diffusive screen. It allows a wide range of distance between the barrier panel and the image display (from under 1 mm to several cm). Therefore, the barrier panel does not need to be closely attached to the screen. It is suitable for the multi-mode feature of this invention.
FIG. 20(a) illustrates the components and the general layout of the system in perspective view. The viewer 20 observes the images on the 2D display 100 through the barrier panel 120. The barrier panel contains opaque parts (the barriers) 120B and transparent parts (the viewing apertures) 120P.
The barrier panel can change (or switch)(or move) the positions of the opaque parts and the transparent parts. As illustrated in FIG. 20(b), the positions are indicated as P0 to P8 relative to the frame of the panel 121. The barriers (120B) are at odd number positions (P1, P3, P5, and P7). This is called “Barrier-State A” for convenience. In FIG. 20(c), the barriers are switched to even number positions (P0, P2, P4, P6, and P8). This is called “Barrier-State B” for convenience.
FIG. 21 illustrates the principle of operation.
FIG. 21(a) shows a top view of the system layout with the barrier panel 120 in “Barrier-state A”. The 2D display 100 is divided into vertically-oriented image stripes s0-s7, as depicted in FIG. 20(a). The line of sight 210 shows that the left eye sees only the even number image stripes (s0, s2, s4, s6)(labeled as L-s0, L-s2, L-s4 and L-s6) and the right eye sees only the odd number image stripes (R-s1, R-s3, R-s5 and R-s7). FIG. 21(c) illustrates the views of the left eye and of the right eye corresponding to FIG. 21(a).
When the barrier panel switches to “Barrier-state B”, the left eye sees only the odd number stripes and the right eye sees only the even number stripes, as illustrated in FIG. 21(b) and FIG. 21(d).
One image frame of an as3D image includes two successive “field frames”. The first field frame (field frame A) corresponds to FIGS. 21(a) and 21(c). The second field frame (field frame B) corresponds to FIGS. 21(b) and 21(d). The two field frames are displayed successively in a frequency higher than the critical fusion frequency (>=18 Hz typically). The barrier panel also switches between state A and state B in synchronization with the two field frames. As a result, the two field frames appear as one image to the eyes of the viewer. To the left eye, the even number stripes of field frame A and the odd number stripes of field frame B merge into a full frame of left eye view. To the right eye, the odd number stripes of field frame A and the even number stripes of field frame B merge into a full frame of right eye-view. Therefore, the viewer sees a full frame of as3D image.
FIG. 22 further illustrates the arrangement of image stripes in the field frames. The original stereoscopic frame pair includes a left-eye-view frame 310L and a right-eye-view frame 310R. 311L(R) is an example object shown in its left (right) eye view. The labels of image stripes are the same as those of FIG. 20 and FIG. 21.
2.3 Position-Changing Barriers
There are several ways to implement a position changing parallax barrier panel.
2.3.1 Liquid Crystal Shutters
An array of liquid crystal shutters can be used as a set of position-changing parallax barriers.
Different types of liquid crystal shutters can be used, including the following:
TN (Twist Nematic) cell: Off-state is similar to a half wave retarder (transparent when sandwiched between 2 crossed polarizers)
Pi-cell: Off-state (rest state) is non-transparent (when sandwiched between 2 crossed polarizers). A voltage switches the cell into a “Pi-state” (transparent).
FLC (ferroelectric liquid crystal): Function is similar to TN cell but is bistable.
PDLC (polymer dispersed liquid crystal): Off-state is non-transparent.
Except PDLC, other 3 types of shutter require the use of polarizers. TN LC cells are the most common and are the cheapest. In general, a TN LC cell can be switched at 90-100 Hz. The TN cell is used as an example to illustrate the principle of this invention.
FIG. 23 illustrates the operating principle of a TN LC shutter. The cell is sandwiched between two polarizers LP and LPA. The transmission axes of the two polarizers are set at 0 degree (LPTA) and −90 degree (LPTATA). An incident light 410 passes the polarizer LP and becomes polarized with the transmission axis parallel to x-axis, 411.
In off-state (no voltage applied)(FIG. 23(a)), the TN cell behaves like a half wave plate. The optical axis OA of the TN cell is −45 degree. As a result, the TN cell rotates the polarization axis of the light at 411 by 90 degree. Therefore, the light can pass the analyzer LPA. The shutter is opened.
In FIG. 23(b), a voltage (|Vc-Vs|) is applied to the two electrodes (common and segment). The resulted electric field disrupts the twist (helical) structure of the liquid crystals. Therefore, light passes the cell without changing its polarization state, 413, and is blocked by the analyzer LPA. The shutter is closed.
EXAMPLE 1 (Barrier Patterns are on LC Cell)(FIG. 24)
One glass plate 521C of the cell has a single electrode (i.e. a transparent ITO (Indium Tin Oxide) coating)(called “common electrode” in the LC industry). The other glass plate 521S has two groups of “segment electrodes”. FIG. 24(c) illustrates the idea. Voltage VsA and VsB are applied to Group A and B stripe electrodes respectively. By controlling the values of VsA and VsB relative to the common electrode (Vc), the areas corresponding to the two groups can be switched independently. By alternately switching on the two groups of TN cell arrays, Barrier-state A (FIG. 21(c)) and Barrier-state B (FIG. 21(d)) can be generated. This panel works in both directions.
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