Source: https://patents.google.com/patent/US8844532B2/en
Timestamp: 2018-10-16 02:39:11
Document Index: 472345314

Matched Legal Cases: ['art 310', 'art 320', 'art 310', 'arts 470', 'arts 600', 'art 600', 'art.\n4', 'art.\n8', 'art.\n11', 'Application No. 09159905', 'Application No. 09159905']

US8844532B2 - Mask and headgear connector - Google Patents
Mask and headgear connector Download PDF
US8844532B2
US8844532B2 US13455283 US201213455283A US8844532B2 US 8844532 B2 US8844532 B2 US 8844532B2 US 13455283 US13455283 US 13455283 US 201213455283 A US201213455283 A US 201213455283A US 8844532 B2 US8844532 B2 US 8844532B2
US13455283
US20120204869A1 (en )
This application is a continuation of U.S. application Ser. No. 12/537,663, filed Aug. 7, 2009, which is a continuation of U.S. application Ser. No. 10/090,173, filed Mar. 6, 2002, now U.S. Pat. No. 7,600,513, which is a continuation of U.S. application Ser. No. 09/504,220, filed Feb. 15, 2000, now U.S. Pat. No. 6,374,826, which is a Continuation-In-Part of U.S. Design application Ser. No. 29/115,618, filed Dec. 16, 1999, now Design Pat. No. 443,355, the specifications and drawings of which are incorporated herein by reference.
The masks are typically held in place using headgear, the mask and headgear being joined using some form of connector.
One known example is the Mirage® Mask (ResMed Limited), shown in FIG. 1. In this case, the headgear 100 is constructed from fabric and includes a rear portion, which engages the region near the occiput of the patient, and four straps 110 which are secured to a forehead support 120 (2 straps) and nasal mask frame 130 (2 straps). The straps include hook and loop material, such as Velcro™ on one side. The mask frame and forehead supports include loops 140 through which a strap can pass. In order to secure the mask in place on a patient's head, the four straps are passed through the four corresponding loops and held in place at an appropriate length by the hook and loop material. The patient can adjust the length of the material in order to secure a good fit of the mask. In some cases, it can require considerable adjustment to find the optimal length of straps which is required. A difficulty with this connector is that if the patient removes the mask by loosening the straps, they will lose what may have been a good fit of the mask the next time it is being used. In this case they will need to repeat the adjustment step.
Another known manner of connecting the mask and headgear is shown in FIGS. 2 a, 2 b and 2 c. In this headgear, a short strap length 200 is secured to one side of the mask, with a two-part, press-release connector 210, 220 attaching this to the strap 250 of the headgear. One disadvantage of the approach of using this arrangement is that the connector may be difficult to release because the connector is free to move relative to the mask frame. A further disadvantage of this arrangement is that the connector may be in contact with the patient's face which may lead to discomfort in use, particularly if they sleep on their side.
More detailed views of this prior art connector are shown in FIGS. 2 b and 2 c. Each part of the connector includes a bar 230, 240 behind which a respective one of the straps 200, 250 may be passed. The male portion 220 of the connector includes a resilient cantilever 260 which is captured behind a bar 270 on the female portion 210. The cantilever is depressed to engage and disengage the connector. A further disadvantage of this particular connector, best seen in FIG. 2 b, is that it may be awkward to disengage the connector because of the close positioning of the bar 270 to the cantilever 260.
Another known mask and headgear connector is shown in FIG. 3 a to FIG. 3 d. This comprises a flexible part 310 positioned on the outer surface of a flexible mask frame 300 and a rigid part 320 formed generally as a D-ring with a loop to which the headgear strap is attached. The flexible part consists of a base 330 supporting an upper portion 340 (best illustrated in FIG. 3 a) which overhangs the base portion 330 and has a narrow central region 350. In order to engage and disengage the connector, the flexible part 310 must be deformed whilst the D-ring of the rigid part is pushed over the upper portion 340 to engage below the overhanging ledge. This arrangement is awkward to engage and disengage and typically requires two hands.
The invention provides, in one form, a respiratory mask and headgear combination comprising a respiratory mask having a rigid mask frame, adjustable headgear for securing said mask on a patient, said headgear including at least one attachment strap, said mask frame having rigidly secured thereto a rigid first connector, further comprising a second connector adapted for releasable mating with said first connector, said second connector having means for connection of said attachment strap of the headgear.
FIG. 1 shows the prior art Mirage® mask and headgear assembly.
FIG. 2 a shows a front view of a prior art mask and headgear assembly.
FIG. 2 b shows further detail of the prior art mask and headgear connector shown in FIG. 2 a.
FIG. 2 c shows a cross-sectional view of the prior art mask and headgear connector shown in FIG. 2 b.
FIG. 3 a shows a side view of another prior art mask and headgear connector where the two parts are not engaged.
FIG. 3 b shows a top view of the prior art connector shown in FIG. 3 a, where the two parts are engaged.
FIG. 3 c shows a perspective view of the prior art connector shown in FIG. 3 a, where the two parts are engaged.
FIG. 3 d shows a side view of the prior art connector shown in FIG. 3 a, where the two parts are engaged.
FIG. 4 shows a front view of a mask frame incorporating a female portion of the connector according to one embodiment of the invention.
FIG. 6 a shows a front view of a male portion of the connector adapted for use with the mask frame of FIGS. 4 and 5.
FIG. 6 b shows a side view of FIG. 6 a.
FIG. 6 c shows a sectional view along A-A of FIG. 6 a.
FIG. 6 d shows a perspective view of FIG. 6 a.
FIGS. 7 a and 7 b show an embodiment of the invention where the cross-bar on the male portions of the connectors have different angles.
The frame 400 is generally triangular in front view, having a base 410, a pair of inclined side walls 420 extending towards an apex and a front wall 430. The frame defines a mask cavity covering the patient's nose, and is open at its rear. A rim 440 at the rear edge of the base 410 and side walls 420 approximates the contours of the patient's face and is adapted for attachment of a soft mask cushion (not shown) to space the frame away from the patient's face for sealing and comfort. The apex of the frame has an extension 450 for attachment of a forehead support (not shown).
Integrally moulded into the lower corner regions of the rigid mask frame are a pair of female connector parts 470, for receiving the leading portions of the male connector parts 600, 700 illustrated in FIGS. 6 a to 6 d, or FIGS. 7 a and 7 b. These female connector parts open generally to the side of the mask, but are angled slightly downwards and rearwards (relative to the orientation of the mask frame) so that they hold the male connectors approximately parallel to that part of the patient's cheek region which the connectors overlie. The connectors are held clear of the patient's face by the rigid mask frame 400.
The female connectors 470 each define a recess which opens towards a side of the mask and which approximates a rounded-cornered rectangular in end view, adapted to provide a close fit with the corresponding male connectors 600,700 when engaged. These end shapes are preferably slightly asymmetric (keyed) so as to prevent upside-down insertion of the male connector.
A corresponding male connector part 600 is illustrated in FIGS. 6 a to 6 d.
The male connector has a leading portion 620 which is received in the recess of the female connector 470, and a trailing portion 630 which remains outside the recess. The leading portion includes upper and lower side beams 640 connected by a cross-piece 650 at their leading ends, and a resiliently biased cantilever member 660 depending from the cross-piece 650 and extending back towards the trailing portion. The cantilever has on its front surface the lugs 610, and a ridge 670 at its trailing edge. The cantilever has on its back surface an arcuate projection 615 at a position between the lugs 610 and the ridge 670.
The trailing portion 630 of the male connector has a cross-bar 680 forming a loop through which the headgear strap can be passed and adjusted for proper fit. Upper and lower sides 690 of the trailing portion have grooves or other formations to make it more easily gripped by the patient's fingers, while the distance between the leading side of the cross-bar 680 and the trailing edge and ridge 670 of the cantilever is preferably at least 5 mm to allow easy connection of the strap and provide sufficient space for a finger to push on the cantilever ridge, even when the strap is attached. The arcuate cutout 500 in the female connector front wall is configured to contact an arcuate ridge 675 of the male connector 600 in the connected state and allows clearance for an end of the finger to overhang the ridge 670 when the ridge is being contacted by the pad of the finger.
FIGS. 7 a and 7 b illustrate a male connector 700 which is a variation on that of FIGS. 6 a to 6 d, in that the cross bars 710 a, 710 b for attachment of the headgear strap are set at an angle.
The shape, dimensions and position of the connectors may be optimised for most convenient use. For example, the male connector may be approximately 20 mm wide, 25 mm long and 10 mm thick. The cantilever 660 is approximately 15 mm long. The locating lugs 610 are approximately 3 mm long, 2 mm wide and 1 mm high, and the ridge is approximately 14 mm wide and has a length of approximately 5 mm.
The female connectors 470 are oriented on the mask frame so that in use the straps of the headgear are aligned to be approximately parallel with the sides of the face with which they make contact. When viewed from the front of the mask (the view in FIG. 4), the tops of the left and right hand side male connector's cross-bars 680 are further apart than the bottoms of the cross-bars. When viewed from the top the mask, the connectors are aligned to be positioned on an arc of an ellipse. An advantage from this arrangement is that when straps are connected and tensioned, the line of force will be more evenly transferred from the mask to the frame.
Both portions of the connector are preferably constructed from polycarbonate, such as Makrolon 2458 polycarbonate from Bayer, or similar rigid plastics material. The female portions of the connectors are clear and desirably are integrally moulded with the mask frame which is formed of the same polycarbonate material, thus ensuring a permanent, rigid attachment of the female connector to the mask frame and minimising the number of separate parts. The male portions may be frosted or textured. An advantage from using a frosted or slightly textured surface is that the male portion may be easier to distinguish from the female portion by touch. This is an advantage in the dark, the typical time when the mask is being used by a patient.
1. A respiratory mask and headgear combination comprising:
a respiratory mask having a mask frame;
adjustable headgear to secure said respiratory mask on a patient, said adjustable headgear including at least one attachment strap;
a female connector part defining a recess and including a pair of sockets;
a male connector part adapted to releasably mate with said female connector part, the male connector part comprising:
a trailing portion including a loop formed by a cross-bar to receive said at least one attachment strap; and
a leading portion shaped and dimensioned to be received by the recess, said leading portion including a cross-piece at a leading end distal from the trailing portion, and said leading portion including a resiliently biased cantilever member, said resiliently biased cantilever member having a pair of lugs projecting from a surface of the resiliently biased cantilever member and said resiliently biased cantilever member extending towards the trailing portion from the cross-piece,
wherein said resiliently biased cantilever member comprises a ridge to be finger manipulated by the patient to depress the resiliently biased cantilever member, said ridge projecting from said surface of the resiliently biased cantilever member, and said ridge extending to a trailing edge of the resiliently biased cantilever member,
wherein said resiliently biased cantilever member is configured to flex in a plane transverse to the cross-piece from which the resiliently biased cantilever member extends,
wherein said female connector part and said male connector part form a press-release connection by engagement between each of the pair of lugs and each of the pair of sockets.
2. A respiratory mask and headgear combination according to claim 1, wherein a distance between the trailing edge and a leading end of the cross-bar is at least 5 mm.
3. A respiratory mask and headgear combination according to claim 1, wherein said pair of sockets are located on a front wall of said female connector part.
4. A respiratory mask and headgear combination according to claim 1, wherein said female connector part and said male connector part are structured to be spaced forwardly of the patient's face by said mask frame.
5. A respiratory mask and headgear combination according to claim 1,
wherein the recess has an asymmetric cross-sectional profile.
6. A respiratory mask and headgear combination according to claim 5,
wherein the leading portion of the male connector part has a cross-sectional profile complementary to the asymmetric cross-sectional profile of the recess.
7. A respiratory mask and headgear combination according to claim 1,
wherein the trailing portion is shaped and dimensioned to be external of the recess when the male connector part is mated to the female connector part.
8. A respiratory mask and headgear combination according to claim 1,
wherein each of the pair of lugs have a wedge profile such that each of the pair of lugs will engage each of the pair of sockets without the patient depressing the ridge of the resiliently biased cantilever member and each of the pair of lugs will not disengage each of the pair of sockets without the patient depressing the ridge of the resiliently biased cantilever member.
9. A respiratory mask and headgear combination according to claim 1,
wherein lateral sides of the trailing portion include finger grips.
10. A respiratory mask and headgear combination according to claim 1,
wherein the female connector part includes a curved cutout shaped to receive a curved portion of the ridge when the male connector part mates with the female connector part.
11. A respiratory mask and headgear combination according to claim 10,
wherein the curved cutout has a concave shape and the curved portion of the ridge has a convex shape.
12. A respiratory mask and headgear combination according to claim 1,
wherein the female connector part comprises clear plastic.
13. A respiratory mask and headgear combination according to claim 1,
wherein the female connector part and the mask frame comprise one piece.
14. A respiratory mask and headgear combination according to claim 13,
wherein the female connector part and the mask frame comprise polycarbonate.
15. A respiratory mask and headgear combination according to claim 1, wherein the male connector part is frosted or textured.
16. A respiratory mask and headgear combination according to claim 1,
wherein a distance between a trailing end of the ridge and a leading end of the cross-bar is at least 5 mm,
wherein said pair of sockets are located on a front wall of said female connector part,
wherein said female connector part and said male connector part are structured to be spaced forwardly of the patient's face by said mask frame,
wherein the trailing portion is shaped and dimensioned to be external of the recess when the male connector part is mated to the female connector part,
wherein each of the pair of lugs have a wedge profile such that each of the pair of lugs will engage each of the pair of sockets without the patient depressing the ridge of the resiliently biased cantilever member and each of the pair of lugs will not disengage each of the pair of sockets without the patient depressing the ridge of the resiliently biased cantilever member,
wherein lateral sides of the trailing portion include finger grips,
wherein the female connector part includes a curved cutout shaped to receive a curved portion of the ridge when the male connector part mates with the female connector part,
wherein the curved cutout has a concave shape and the curved portion of the ridge has a convex shape,
wherein the female connector part comprises clear plastic,
wherein the female connector part and the mask frame comprise one piece,
wherein the female connector part and the mask frame comprise polycarbonate, and
wherein the male connector part is frosted or textured.
17. A respiratory mask and headgear combination according to claim 1,
wherein the female connector part includes a curved cutout shaped to receive a curved portion of the ridge when the male connector part mates with the female connector part, and
18. A respiratory mask and headgear combination according to claim 1,
wherein the recess has an asymmetric cross-sectional profile,
wherein the leading portion of the male connector part has a cross-sectional profile complementary to the asymmetric cross-sectional profile of the recess,
wherein the female connector part comprises clear plastic, and
19. A respiratory mask and headgear combination comprising:
adjustable headgear to secure said mask on a patient, said headgear including at least one attachment strap;
a female connector part defining a recess and having a curved cutout on a front wall of the female connector part at an opening of the recess; and
a trailing portion including a cross-bar to form a loop to receive said at least one attachment strap; and
a leading portion shaped and dimensioned to be received by the recess, said leading portion including a cross-piece at a leading end distal from the trailing portion, and said leading portion including a resiliently biased cantilever member extending towards the trailing portion from the cross-piece,
wherein said female connector part and male connector part comprise a press-release connection, and
wherein the resiliently biased cantilever member includes a curved ridge projecting from a surface of the resiliently biased cantilever member, the curved ridge being received within the curved cutout, and having a shape that matches a shape of the curved cutout.
20. A respiratory mask and headgear combination according to claim 19,
wherein a distance between a trailing end of the ridge and a leading end of the cross-bar is at least 5 mm.
21. A respiratory mask and headgear combination according to claim 19,
wherein said female connector part and male connector part are structured to be spaced forwardly of the patient's face by said mask frame.
22. A respiratory mask and headgear combination according to claim 19,
wherein the curved cutout has a concave shape and the curved ridge has a convex shape.
23. A respiratory mask and headgear combination according to claim 19,
wherein the recess has an asymmetric cross-sectional profile, and
24. A respiratory mask and headgear combination according to claim 19,
25. A respiratory mask and headgear combination according to claim 19,
26. A respiratory mask and headgear combination according to claim 19,
27. A respiratory mask and headgear combination according to claim 19,
28. A respiratory mask and headgear combination according to claim 27,
29. A respiratory mask and headgear combination according to claim 19,
30. A respiratory mask and headgear combination according to claim 19,
wherein the curved cutout has a concave shape and the curved ridge has a convex shape,
wherein said female connector part and male connector part are structured to be spaced forwardly of the patient's face by said mask frame,
31. A respiratory mask and headgear combination according to claim 19,
wherein the trailing portion is shaped and dimensioned to be external of the recess when the male connector part is mated to the female connector part, and
32. A respiratory mask and headgear combination according to claim 19,
33. A respiratory mask and headgear combination, comprising:
a respiratory mask having a rigid mask frame;
a cushion supported on the rigid mask frame;
adjustable headgear for securing said mask on a patient, said adjustable headgear including at least one attachment strap of hook material and loop material;
a female connector portion, the rigid mask frame and the female connector portion comprising one piece; and
a male connector portion adapted to releasably mate with said female connector portion with a press-release connection to secure said at least one attachment strap to said rigid mask frame, said male connector portion adapted to receive said at least one attachment strap,
wherein at least the rigid mask frame and the cushion define a breathing chamber, and
wherein the female connector portion is integrated with the rigid mask frame such that the female connector portion protrudes inwardly from the rigid mask frame to reduce dead space volume of the breathing chamber.
34. A respiratory mask and headgear combination according to claim 33,
wherein the female connector portion and the male connector portion are configured to allow single-handed disengagement by the patient to remove the respiratory mask from the patient.
35. A respiratory mask and headgear combination according to claim 33,
wherein the female connector portion defines a recess, and
wherein the male connector portion further comprises:
a leading portion shaped and dimensioned to be received by the recess, said leading portion including a cross-piece at a leading end distal from the trailing portion, and said leading portion including a resiliently biased cantilever member extending towards the trailing portion from the cross-piece.
36. A respiratory mask and headgear combination according to claim 35,
wherein the leading portion of the male connector portion has a cross-sectional profile complementary to the asymmetric cross-sectional profile of the recess.
37. A respiratory mask and headgear combination according to claim 35,
wherein the trailing portion is shaped and dimensioned to be external of the recess when the male connector portion is mated to the female connector portion.
38. A respiratory mask and headgear combination according to claim 35,
39. A respiratory mask and headgear combination according to claim 35,
wherein the female connector portion includes a pair of sockets,
wherein the resiliently biased cantilever member includes a pair of lugs projecting from a surface of the resiliently biased cantilever member and a ridge to be finger manipulated by the patient to depress the resiliently biased cantilever member, said ridge projecting from the surface of the resiliently biased cantilever member, and
wherein said female connector portion and male connector portion form the press-release connection by engagement between the lugs and the sockets.
40. A respiratory mask and headgear combination according to claim 39,
wherein said lugs are located on a surface of said cantilever member, and said sockets are located on a front wall of said female connector portion.
41. A respiratory mask and headgear combination according to claim 39,
42. A respiratory mask and headgear combination according to claim 35,
wherein the female connector portion includes a curved cutout on a front wall of the female connector portion, and
wherein the resiliently biased cantilever member includes a curved ridge projecting from a surface of the resiliently biased cantilever member and the curved ridge being received within the curved cutout and matching a shape of the curved cutout.
43. A respiratory mask and headgear combination according to claim 42, wherein the curved cutout has a concave shape and the curved ridge has a convex shape.
44. A respiratory mask and headgear combination according to claim 33, wherein the female connector portion and the rigid mask frame comprise clear plastic.
45. A respiratory mask and headgear combination according to claim 33, wherein the female connector portion and the rigid mask frame comprise polycarbonate.
46. A respiratory mask and headgear combination according to claim 33, wherein the male connector portion is frosted or textured.
47. A respiratory mask and headgear combination according to claim 33, wherein said female connector portion and male connector portion are structured to be spaced forwardly of the patient's face by said rigid mask frame.
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Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:GUNARATNAM, MICHAEL K;KWOK, PHILIP R;SIGNING DATES FROM 20000619 TO 20000710;REEL/FRAME:032890/0245
Free format text: CHANGE OF ASSIGNEE'S ADDRESS;ASSIGNOR:RESMED LIMITED;REEL/FRAME:032896/0134