Source: https://patents.google.com/patent/TWI381785B/en
Timestamp: 2020-02-29 01:53:47
Document Index: 580379614

Matched Legal Cases: ['art\n13', 'art\n103', 'art\n107', 'art\n110', 'art\n115', 'art 1', 'art 2', 'art 3', 'art 1', 'art 2', 'art 3']

TWI381785B - Wiring board and method for fabricating the same, and semiconductor package and method for fabricating the same - Google Patents
Wiring board and method for fabricating the same, and semiconductor package and method for fabricating the same Download PDF
TWI381785B
TWI381785B TW095131551A TW95131551A TWI381785B TW I381785 B TWI381785 B TW I381785B TW 095131551 A TW095131551 A TW 095131551A TW 95131551 A TW95131551 A TW 95131551A TW I381785 B TWI381785 B TW I381785B
TW095131551A
TW200735742A (en
Yamagiwa Mikio
2005-08-29 Priority to JP2005247862 priority Critical
2006-04-26 Priority to JP2006122115A priority patent/JP4072176B2/en
2006-08-28 Application filed by Shinko Electric Ind Co filed Critical Shinko Electric Ind Co
2007-09-16 Publication of TW200735742A publication Critical patent/TW200735742A/en
2013-01-01 Publication of TWI381785B publication Critical patent/TWI381785B/en
Wiring board and manufacturing method thereof, semiconductor package and manufacturing method thereof
The present invention relates to a multilayer wiring board and a method of manufacturing the same, and, in particular, to a multilayer wiring board having a reinforcing member for preventing warpage and a method of manufacturing the same.
At present, high-performance formation and small-scale formation of electronic devices using semiconductor devices of semiconductor wafers or the like have progressed, and semiconductor devices are correspondingly formed of high-density formation, and multi-pins have been achieved (multipins) ) Formation and small size formation. A multilayer wiring board using a build-up method is provided as a board of a device-mountable semiconductor device formed by forming a plurality of pins and forming a small size in this manner.
This type of multilayer wiring board is constituted by a structure in which a core layer is formed by a reinforcing member of a glass cloth copper-plated laminate or the like, and an insulating layer and a wiring layer are alternately formed on both surfaces thereof. Since the wiring layer of the multilayer wiring board of this configuration can be formed to be miniaturized, it is possible to form a semiconductor device formed by high density.
However, since the multilayer wiring board includes the core layer therein, it is difficult to miniaturize the through-via formed in the core layer, and thus there is a problem that the high density of the entire multilayer wiring board cannot be obtained. Further, there is also a problem that the multilayer wiring board becomes unnecessarily thick due to the provision of the core layer, which hinders the formation of a small size of the electronic device. Therefore, in recent years, a multilayer wiring board having no core layer has been developed in a multilayer wiring board using a build-up method (see Patent Reference 1).
Fig. 1 shows an example of using a multilayer wiring board 10 which does not have a conventional core layer as a semiconductor package. The example shown in the drawing is constituted by a configuration in which the semiconductor element 13 is mounted on the upper portion of the multilayer wiring board 10 and the solder ball 14 is provided on the lower portion thereof. As shown in the figure, since the core layer is not formed, the thin size formation of the multilayer wiring board 10 can be achieved.
[Patent Reference 1] International Patent Publication No. WO2003/039219
However, by simply removing the core layer as the reinforcing member, there is a problem that warpage occurs in the multilayer wiring board due to the difference in thermal expansion between the insulating layer made of the resin and the wiring layer made of metal. When warpage occurs, the semiconductor device or the like cannot be properly mounted to the multilayer wiring board in the device step, and the reliability of the device is deteriorated. Further, there is a concern that the interlayer connection of the wiring layers and the reliability of the multilayer wiring board cannot be reliably deteriorated inside the multilayer wiring board.
Therefore, as shown in FIG. 1, a configuration is also proposed in which the reinforcing plate 11 having the opening portion 12 formed in the region of the device semiconductor element 13 of the multilayer wiring board 10 is provided and the multilayer wiring board 10 is reinforced by the reinforcing plate 11. However, according to the multilayer wiring board 10 of this configuration, not only the number of parts is increased, but also the multilayer wiring board 10 is thickened due to the thickness of the reinforcing board 11.
The present invention has been made in view of the foregoing points, and an object thereof is to provide a multilayer wiring board which can suppress warpage generation while still achieving a thin size formation.
In order to solve the foregoing problems, according to the present invention, there is provided a multilayer wiring board comprising: a wiring layer; and an insulating layer, wherein the wiring layer and the insulating layer are laminated to form a plurality of layers, and some of the plurality of laminated insulating layers An insulating layer containing reinforcing elements.
According to the present invention, since the multilayer wiring board is inserted with the insulating layer containing the reinforcing member and the strength is increased by the reinforcing member, warpage of the multilayer wiring board can be restricted.
Further, the insulating layer having the reinforcing member is constituted by a structure in which the reinforcing member is mixed with the same material as that of the other insulating layer, and therefore, an insulating layer containing the reinforcing member can be formed, and the effect thereof is the same as that of the other insulating layers. Therefore, by making the portion constituting the insulating layer of the multilayer wiring board as the reinforcing member without separately providing the reinforcing member, the occurrence of warpage can be restricted, and the thin-dimension formation of the multilayer wiring board can be attained.
Further, in the present invention, the insulating layer containing the reinforcing member may be a woven fabric or a non-woven fabric impregnated with a resin.
Further, in the present invention, the insulating layer may be formed of a resin.
Further, in the present invention, the insulating layer including the reinforcing member may be a resin of the mixed reinforcing member.
Further, in the present invention, if the plurality of laminated insulating layers include the laminated insulating layer of the reinforcing member, the effect of restricting the occurrence of warpage can be further improved.
Further, in order to solve the aforementioned problems, according to the present invention, there is provided a method of manufacturing a multilayer wiring board comprising the steps of: repeatedly forming a wiring and using an insulating layer of a resin on a support board, and removing a support board in which an insulating layer is formed In the step of forming the insulating layer, the insulating layer is formed of a resin containing a reinforcing member.
According to the present invention, in the step of forming the portion of the insulating layer, an insulating layer as a reinforcing member can be formed at the center of the lamination by simply changing the material of the insulating layer to a resin containing the reinforcing member. In this way, it is possible to change only the material (resin) without changing the laminating step, and therefore, even when the resin layer containing the reinforcing member is formed at the lamination center, the manufacturing steps are not complicated.
Further, in the present invention, the insulating layer may be made of a laminated resin.
Further, as the present invention further includes the following steps, the efficiency of manufacturing the multilayer wiring board can be improved by bonding the two supporting sheets together; and separating the two supporting sheets respectively forming the insulating layer and the wiring.
In addition, as the present invention further includes the following steps, the efficiency of manufacturing the multilayer wiring board can be improved: two supporting plates are respectively adhered to the first surface and the second surface of the fixing plate for fixing the two supporting plates; The two supporting plates of the insulating layer and the wiring are separated from the fixing plate.
Further, the present invention may further include the step of mounting the semiconductor wafer to the multilayer wiring board.
Further, in the present invention, the step of removing the support plate may be performed after the step of mounting the semiconductor wafer.
According to the present invention, warpage generation can be restricted while still achieving a thin size formation of a multilayer wiring board.
The best mode for carrying out the invention will now be described with reference to the drawings.
Fig. 2 shows a multilayer wiring board 100 according to an embodiment of the present invention. Moreover, as shown in the figure, an example of a four-layer laminated structure will be described as a multilayer wiring board 100 according to this specific example. However, the application of the present invention is not limited to a 4-layer laminated structure, but can be widely applied to a multilayer wiring board having various number of layers.
The multilayer wiring board 100 is constructed by continuously laminating the first insulating layer 104, the wiring 105, the second insulating layer 106, the wiring 108, the third insulating layer 107, and the wiring 110 from the lower layer to the upper layer as a general classification structure. The underside of the first insulating layer 104 is formed to have the solder resist 102, and the upper surface of the third insulating layer 107 is formed to have the solder resist 109.
The first insulating layer 104 and the third insulating layer 107 are made of, for example, a laminated resin of an epoxy species having thermosetting properties. Further, the laminated resin is not limited to those having a thermosetting property, and a laminated resin or other insulating resin having photosensitivity may be used.
Further, the second insulating layer 106 has a higher mechanical strength (rigidity than the insulating layers 104, 107) by adding a reinforcing member to the laminated resin having an epoxy species similar to the thermosetting properties of the respective insulating layers 104, 107. The structure of hardness, or its similar properties. Specifically, the second insulating layer 106 is composed of an insulating layer containing a reinforcing member in which a laminated resin is immersed in a woven fabric of glass, polyarsenicamine, LCP (liquid crystal polymer) fibers, or a non-woven fabric. According to the present invention, the second insulating layer 106 for enhancing mechanical strength is characterized in that it is disposed at a center position (lamination center position) in the lamination direction. In addition, the details are explained later for convenience of explanation.
On the other hand, the wiring board 100 is formed by laminating the wirings 105, 108, and 110 together with the respective insulating layers 104, 106, and 107. The respective wirings 105, 108, and 110 are formed of, for example, Cu.
The wiring portion 105 is composed of a channel plug portion 105a and a pattern wiring portion 105b. The channel plug portion 105a is formed in the opening portion formed in the first insulating layer 104, and the upper side of the first insulating layer 104 in the drawing is formed into the pattern wiring portion 105b.
The upper end of the channel plug portion 105a in the drawing is connected to the pattern wiring portion 105b, and the lower end portion thereof is connected to the electrode 103. The electrode 103 is formed at an opening portion of the solder resist 102 formed under the first insulating layer 104. The electrode 103 is used as an external connection terminal, and it is provided with a solder ball or the like as needed (which is not provided in this specific example).
The wiring 108 is composed of a channel plug portion 108a and a pattern wiring portion 108b. The channel plug portion 108a is formed in the opening portion formed in the second insulating layer 106, and the upper side of the second insulating layer 106 in the drawing is formed into the pattern wiring portion 108b. The upper end of the channel plug portion 108a in the drawing is connected to the pattern wiring portion 108b, and the lower end portion thereof is connected to the pattern wiring portion 105b of the wiring 105.
The wiring 110 is composed of a channel plug portion 110a and an electrode portion 110b. The channel plug portion 110a is formed in an opening portion formed in the third insulating layer 107, and the upper side of the third insulating layer 107 in the drawing is formed into the electrode portion 110b. The electrode portion 110b is positioned at the opening portion 109A of the solder resist 109 formed on the third insulating layer 107. Therefore, the electrode portion 110b is constituted by a configuration exposed from the solder resist 109 via the opening portion 109A. The electrode portion 110b is used as an external connection terminal. The electrode portion 110b is connected to, for example, a semiconductor element or the like (which is not provided in this specific example).
The multilayer wiring board 100 composed of the foregoing configuration has a second insulating layer 106 (including reinforcement) composed of a structure having a higher mechanical strength (rigidity, hardness, or the like) than the insulating layers 104, 107 including the reinforcing member. The insulation of the component). Further, the second insulating layer 106 is provided at the lamination center of the multilayer wiring board 100 formed by lamination.
Thereby, the third insulating layer 107 and the wiring 110 disposed above the second insulating layer 106 and the first insulating layer 104 and the wiring 105 disposed under the second insulating layer 106 are symmetrically disposed about the second insulating layer 106. Thereby, the center of the second insulating layer 106 of the multilayer wiring board 100 can improve the balance in the up and down direction, and can be limited to the warpage of the multilayer wiring board 100.
Further, the second insulating layer 106 is composed of a material which is based on the same material as the other insulating layers 104 and 107 and in which the reinforcing elements are mixed. Therefore, the second insulating layer 106 can be formed and operate in the same manner as the other insulating layers 104, 107. Therefore, it is not necessary to separately provide the reinforcing member (refer to FIG. 1) as in the background art, and by using the second insulating layer 106 constituting one layer of the multilayer wiring board 100 as the reinforcing member, the warpage can be restricted, and the multilayer wiring board can still be achieved. The thin size of 100 is formed. Further, the multilayer wiring board 100 can be formed by the lamination method, and therefore, the thin size formation of the multilayer wiring board 100 can be achieved.
Next, a method of manufacturing the multilayer wiring board 100 composed of the above-described configuration will be described below with reference to FIG. 3. Further, the configuration of FIG. 3 corresponding to the configuration shown in FIG. 2 is given the same reference numerals.
In manufacturing the multilayer wiring board 100, the support board 101 shown in Fig. 3A is first prepared. The support plate 101 is made of, for example, a conductive material of Cu or the like. A solder resist layer 102 made of a photosensitive resin material is formed on the support plate 101. In this case, the solder resist layer 102 can be formed, for example, by laminating or coating a photosensitive resin film or the like.
Next, the solder resist layer 102 is patterned by irradiating ultraviolet rays through a mask pattern (not illustrated), and the solder resist layer 102 is exposed to form an opening portion 102A. This produces a state in which the support plate 101 is exposed from the opening portion 102A. Further, the solder resist layer 102 can be formed by printing a thermosetting resin material of an epoxy resin or the like by screen printing to provide the opening portion 102A.
Next, electrolytic plating using the support plate 101 to form a conductive path is performed, and an electrode 103 made of, for example, Au/Ni is formed inside the opening portion 102A formed in the solder resist 102 (above the support plate 101) The Au layer and the plating film of the Ni layer are laminated in this order. FIG. 3B shows a state in which the electrode 103 is formed inside the opening portion 102A.
Next, in the step shown in FIG. 3C, the first insulating layer 104 and the wiring 105 are formed. First, the first insulating layer 104 (layered layer) is formed by coating an epoxy resin or the like having thermosetting properties, or laminating a resin film on the solder resist layer 102 and the electrode 103. Next, the first insulating layer 104 is formed into a via hole (opening portion) by, for example, a laser.
Next, the wiring 105 is formed on the first insulating layer 104 using an electroplating method. In other words, the channel plug portion 105a is formed in the via hole of the first insulating layer 104, and the pattern wiring portion 105b connected to the channel plug portion 105a is formed on the first insulating layer 104.
Specifically, the seed layer is formed on the first insulating layer 104 by electroless plating, and then a resist pattern (not illustrated) is formed in the first through the seed layer by a photolithography method. Above the insulating layer 104. Next, a resist pattern is used to form a mask to supply electric power from the seed layer, Cu is deposited by electrolytic plating, and then the resist pattern and the unnecessary seed layer are removed. Thereby, the wiring 105 including the channel plug portion 105a and the pattern wiring portion 105b is formed.
Next, processing for forming the second insulating layer 106 is performed on the first insulating layer 104 in the step shown in FIG. 3D. To form the second insulating layer 106, a film of the resin impregnated is formed on the reinforcing member constituting the base member. This film is then laminated to the first insulating layer 104.
Specifically, a resin film containing a reinforcing member is obtained by impregnating a resin having thermosetting properties of an epoxy resin or the like to a glass cloth, a polyarylamine woven fabric, an LCP woven fabric or the like, and Lay it. A resin containing a reinforcing member is provided on the first insulating layer 104 and the pattern wiring portion 105b. Next, an opening portion 106A (channel hole) is formed in the second insulating layer 106 by, for example, laser.
Further, instead of this method, a reinforcing layer containing a reinforcing member may be formed by allowing a respective resin layer of an epoxy resin or the like to contain a filler of vermiculite or the like. In this case, the insulating layer is formed by applying a resin containing a filler or a laminated resin film.
Next, in the step shown in FIG. 3E, the wiring 108 is formed on the second insulating layer 106 by the plating method, and the third insulating layer 107 and the wiring 110 are formed on the second insulating layer 106 on which the wiring 108 is formed.
First, in order to form the wiring 108 in the second insulating layer 106, the via plug portion 108a is formed in the opening portion 106A of the second insulating layer 106, and the pattern wiring portion 108b is formed on the second insulating layer 106.
Specifically, the seed layer is formed on the second insulating layer 106 by electroless plating, and then a resist pattern (not illustrated in the drawing) is formed on the second insulating layer 106 by a lithography method through the seed layer. on. Next, a resist pattern is used to form a mask to supply electric power from the seed layer, Cu is deposited by electrolytic plating, and then the resist pattern and the unnecessary seed layer are removed. Thereby, the wiring 108 including the channel plug portion 108a and the pattern wiring portion 108b is formed.
Next, the third insulating layer 107 and the wiring 110 are formed. First, a third insulating layer 107 (layered layer) made of an epoxy resin having thermosetting properties or the like is formed on the second insulating layer 106 and the wiring 108. Next, a via hole (opening portion) is formed in the third insulating layer 107 by, for example, laser.
Next, a seed layer is formed on the third insulating layer 107 by electroless plating, and then a resist pattern (not illustrated) is formed on the third insulating layer 107 by a lithography method through the seed layer. Further, electric power is supplied from the seed layer by the mask pattern, and Cu is deposited by electrolytic plating, and then the resist pattern and the unnecessary seed layer are removed. Thereby, wiring including the channel plug portion 110a and the electrode portion 110b is formed.
Next, the solder resist 109 is formed on the third insulating layer 107 by laminating or coating a photosensitive resin film. Next, the solder resist 109 is patterned by irradiating ultraviolet rays through a mask pattern (not illustrated), and the solder resist 109 is exposed to form an opening portion 109A. The position at which the opening portion 109A is formed is selected to be a position opposed to the electrode portion 110b, thereby producing a state in which the electrode portion 110b is exposed from the opening portion 109A as described above. Further, the solder resist 109 having the opening portion 109A can be formed by printing a thermosetting resin material of an epoxy resin or the like by a screen printing method.
The support plate 101 is next removed from the state shown in FIG. 3E by etching (for example, wet etching). The etching process is performed by using an etching solution that dissolves only the support plate 101 but does not dissolve the electrode 103. In this case, the etching is performed by closing the opening portion 109A with a resist or the like, and therefore, the electrode portion 110b is not destroyed by etching.
Further, when the semiconductor element is mounted to the multilayer wiring board 100, a configuration in which the semiconductor element is mounted to the electrode portion 110b before the support sheet 101 is removed, and then the support sheet 101 is removed.
The multilayer wiring board 100 shown in Fig. 2 is obtained by performing the aforementioned series of steps. In the method of manufacturing the multilayer wiring board 100 according to this specific example, when the second insulating layer 106 is formed, the second insulating layer 106 can be formed by simply changing the resin material used to a resin containing a reinforcing member.
Further, according to the manufacturing method of this specific example, when the first insulating layer 104 and the wiring 105 are formed, the first insulating layer 104 and the wiring 105 are supported by the support plate 101, and therefore warpage does not occur. In addition, after the first insulating layer 104 and the wiring 105 are formed, the second insulating layer 106 having high mechanical strength is laminated, and the third insulating layer 107 and the wiring 110 are supported on the second insulating layer 106 having high mechanical strength. . Therefore, since the third insulating layer 107 and the wiring 110 are supported by the second insulating layer 106, warpage does not occur even when the third insulating layer 107 and the wiring 110 are formed. Therefore, according to the manufacturing method of this specific example, warpage can be prevented from occurring in the multilayer wiring board 100.
Further, when the insulating layer containing the reinforcing member made of the resin containing the reinforcing member (the second insulating layer 106 in the case of this specific example) is disposed at the lamination center, when the multilayer wiring board 100 is predetermined When the number of layers is laminated, the lamination center can be easily determined. Therefore, the insulating layer containing the reinforcing member can be easily disposed at the lamination center.
Further, the multilayer wiring board 100 which is formed by thin-dimension formation without warping can be obtained by simply changing the material (resin) without significantly changing the steps of manufacturing the multilayer wiring board performed in the prior art. A reduction in equipment costs can be achieved. In addition, the cost reduction of the multilayer wiring board 100 can also be achieved.
Further, according to the method of manufacturing the multilayer wiring board 100 of this specific example, a so-called coreless structure is obtained by removing the support board 101. Therefore, the thin size formation of the multilayer wiring board 100 can be achieved.
A comparison of the warpage generated in the multilayer wiring board 100 according to this specific example with the prior art will be described herein with reference to FIGS. 4 and 5.
The ordinate of Fig. 4 shows the amount of warpage, and the abscissa shows the total thickness of the multilayer wiring board. The one shown by the arrow symbol A in Fig. 4 is the property of the multilayer wiring board 100 according to this specific example. In other words, according to the multilayer wiring board, as schematically shown in FIG. 5A, the second insulating layer 106 (layer having high mechanical strength) is disposed between the first insulating layer 104 and the third insulating layer 107, thereby being disposed. At the laminating center.
In contrast, the arrow B in FIG. 4 indicates that all of the insulating layers 104, 111, and 107 are composed of the same layer (layer having no mechanical strength) as schematically shown in FIG. 5B. Further, the arrow C in FIG. 4 is a property when the insulating layer 106 having mechanical strength is set to deviate from the lamination center as schematically shown in FIG. 5C.
In the case where the reinforcing member is not used for all the layers as indicated by the arrow symbol B, it shows that the thicker the total thickness of the multilayer wiring board, the smaller the warpage. In contrast, in the case where the layer including the reinforcing member as shown by the arrow symbol C deviates from the lamination center, it is known that a large warpage is generated even when the total thickness of the multilayer wiring board is thick.
In contrast, when the layer including the reinforcing member is disposed at the center of the lamination in such a specific example, even when the total thickness of the multilayer wiring board is thin, since the balance centered on the second insulating layer 106 is excellent, the warpage can be performed. The occurrence is limited to small. Therefore, it is confirmed from FIG. 4 that the multilayer wiring board 100 according to this specific example can limit the occurrence of warpage while still achieving a thin size formation.
Further, since the second insulating layer 106 is mixed with the reinforcing member, the thickness of the second insulating layer 106 becomes thicker than the thicknesses of the other insulating layers 104, 107. However, when the thickness is made thicker than necessary, the formation of a thin dimension that poses a problem cannot be achieved. The warpage can be reduced when the thickness of the insulating layer 106 used in Fig. 5A is 100 μm, and therefore, the thickness of the insulating layer 106 is preferably equal to or less than about 100 μm (specifically, about 15 to 100 μm). Further, the thickness of the ordinary insulating layers 104, 107 is preferably about 15 to 35 μm.
Meanwhile, Fig. 6 shows various modified examples of the multilayer structure of the multilayer wiring board. The multilayer wiring board shown in Figs. 6A to 6E has a structure in which seven insulating layers are laminated, and is constituted by a configuration in which an insulating layer 116 including a reinforcing member is interposed in a part or the whole thereof. Further, in the following description, the layers are indicated as the first layer, the second layer, the ... seventh layer from the lower layer.
According to the multilayer wiring board shown in Fig. 6A, the third to fifth layers provided at the center are composed of the insulating layer 116 including the reinforcing member. In addition, the multilayer wiring board shown in FIG. 6B is composed of an insulating layer 116 including a reinforcing member, and the second layer and the sixth layer are formed of a common insulating layer 115. Constructed by structure.
Further, the multilayer wiring board shown in FIG. 6C is constituted by a structure in which the second layer and the sixth layer are formed of the insulating layer 116 including the reinforcing member, and the other layer is formed by the ordinary insulating layer 115. Further, according to the multilayer wiring board shown in FIG. 6D, the first layer and the seventh layer provided on the top and the bottom thereof are composed of the insulating layer 116 including the reinforcing member, and the fourth layer of the center is composed of the reinforcing member. The insulating layer 116 is formed.
In the respective multilayer wiring boards shown in Figs. 6A to 6D, the respective layers laminated in 7 layers are also balanced, and the occurrence of warpage can be restricted. Specifically, in view of preventing the occurrence of warpage, the insulating layer 116 including the reinforcing member at the lamination center of the multilayer wiring board is provided as shown in FIGS. 6A and 6D, or is provided in the multilayer wiring as shown in FIGS. 6B and 6D. The construction of the insulating layer 116 including the reinforcing member on the upper side of the board and the lower aspect is preferred.
Further, as shown in FIG. 6E, it is possible to configure a configuration in which all of the laminated insulating layers of the first to seventh layers are composed of the insulating layer 116 including the reinforcing member. In this case, the effect of limiting the warpage of the multilayer wiring board can be further improved. For example, when considering the material stress or the like of the multilayer wiring board, the number of the lamination layers, the layer thickness, and the like, there is a concern that the warpage of the multilayer wiring board is increased, as shown in FIG. 6E, including reinforcement. It is preferred that the insulating layer of the component constitutes all of the laminated insulating layers.
Further, in the foregoing description of the specific example, the side of the third insulating layer 107 of the multilayer wiring board 100 is configured to constitute the surface of the device semiconductor element, and the side of the first insulating layer 104 is configured to be provided with the external connection terminal. The surface may be configured such that the side of the first insulating layer 104 constitutes the surface of the device semiconductor element, and the side of the third insulating layer 107 constitutes the surface on which the external connection terminal is provided.
Further, although the description has been made on the basis of the manufacturing method of the multilayer wiring board 100 by the step of manufacturing one piece of the wiring board 100 from the one-piece supporting board 101, a so-called multi-component piece taking is actually performed. In other words, the plurality of multilayer wiring boards 100 are integrally formed on one support board 101, and the plurality of multilayer wiring boards 100 are cut and split to form individual multilayer wiring boards 100. This can increase manufacturing efficiency.
Further, although a method of manufacturing the multilayer wiring board 100 using one support plate 101 is shown according to this specific example, as disclosed in, for example, Patent Reference 1, two sheets of support sheets can be used and two sheets can be supported by lamination The composite board of the board constitutes a support board to form a multilayer wiring board. Further, a configuration in which the electrode portion is constituted by the bump structure as disclosed in Patent Reference 1 can be constructed.
Further, the method of manufacturing the multilayer wiring board 100 is not limited to the method shown in FIG. 3 (hereinafter referred to as the manufacturing method 1), and the multilayer wiring board 100 can be manufactured by, for example, various methods shown below.
7A, 7B, 8 and 9 show a manufacturing method 2 constituting a modified example of the manufacturing method 1 in accordance with the steps thereof. However, the same reference numerals are given to the above-described portions, and the description thereof will be omitted. Further, parts that are not particularly described are similar to the manufacturing method 1.
First, in the step shown in Fig. 7A, the two support sheets 101 are adhered together by using the adhesive layer 101A made of, for example, a resin material.
Next, in the step shown in Fig. 7B, the steps corresponding to Fig. 3B of the manufacturing method 1 are carried out to form the solder resist layer 102 and the electrode 103 having the opening portions 102A respectively on the two supporting sheets 101 adhered together.
Next, in the steps shown in Fig. 8, the steps corresponding to Figs. 3C to 3E of the manufacturing method 1 are carried out, and a multilayer wiring board is formed on the two supporting plates 101, respectively. As a result, as shown in FIG. 8, a structure in which the multilayer wiring boards are respectively formed on the two supporting plates 101 adhered to each other is formed.
Next, in the step shown in Fig. 9, the two support plates 101 which are stuck together are separated. Thereafter, the multilayer wiring board 100 shown in Fig. 2 can be obtained by separately removing the two support sheets 101.
In the manufacturing method 2, the multilayer wiring board is formed on the two supporting plates, and therefore, the manufacturing efficiency of the multilayer wiring board can be improved. Further, the amount of warpage in the step of forming the multilayer wiring board can be limited, and a multi-layer wiring board can be manufactured with excellent work accuracy.
Further, FIGS. 10A, 10B, 11 and 12 show a manufacturing method 3 which constitutes another modified example of the manufacturing method 1 in accordance with the steps thereof. However, the same reference numerals are given to the above-described portions, and the description thereof will be omitted. Further, parts that are not particularly described are similar to the manufacturing method 1.
First, in the step shown in Fig. 10A, two support plates 101 are adhered to both faces of the fixed plate 101B. The fixing plate 101B is made of, for example, a resin material, and is fixed to the two supporting plates 101 by bonding a supporting plate 101 made of a metal foil of copper or the like to both sides thereof.
Further, although the support plate 101 is adhered to the fixed plate 101B by, for example, an adhesive, in the drawings, the description of the adhesive is omitted. For example, the adhesive is used for the peripheral portion of the support plate (fixed plate), and the support plate can be self-removed by removing the peripheral portion of the adhesive by dicing at a later step. The fixed plate is separated.
Further, in the step shown in FIG. 10B, the step corresponding to FIG. 3B of the manufacturing method 1 is performed, and the solder resist layer 102 having the opening portion 102A and the electrode 103 are respectively formed on the two supporting sheets 101 adhered to the fixing plate 101B. on.
Next, in the steps shown in Fig. 11, steps corresponding to Figs. 3C to 3E of the manufacturing method 1 are performed, and a multilayer wiring board is formed on the two supporting plates 101, respectively. As a result, as shown in FIG. 11, a structure in which the multilayer wiring boards are respectively formed on the two supporting plates 101 adhered to the fixing plate 101B is formed.
Next, in the step shown in Fig. 12, the two supporting plates 101 adhered to the fixing plate 101B are peeled off, respectively. In this case, as described above, the support plate 101 can be peeled off from the fixed plate 101B by, for example, removing the peripheral portion of the fixing plate 101B and the support plate 101 adhered by the adhesive by the square grain cutting.
Thereafter, the multilayer wiring board 100 shown in Fig. 2 can be obtained by separately removing the two support sheets 101.
According to the manufacturing method 3, similarly to the case of the manufacturing method 2, the multilayer wiring board is formed on the two supporting plates, and therefore, the manufacturing efficiency of the multilayer wiring board can be improved. Further, the amount of warpage in the step of forming the multilayer wiring board can be limited, and a multi-layer wiring board can be manufactured with excellent work accuracy.
Further, the multilayer wiring board 100 shown in Fig. 2 is connected to the semiconductor wafer of the electrode portion 110b via a device. In this case, the semiconductor wafer can be deviced before the support plate 101 is removed.
13A and 13B are diagrams showing an example of a method of mounting a semiconductor wafer to the multilayer wiring board 100. However, the same reference numerals will be given to the above description, and the description thereof will be omitted.
In the step shown in FIG. 13A, before the support plate 101 is removed from, for example, the state shown in any of FIGS. 3E, 9 or 12, the flip-chip is used by using the solder connection portion (solder ball) 202. The semiconductor wafer 201 is mounted to the electrode portion 110b. Further, the underfill resin 203 is infiltrated to be solidified between the semiconductor wafer 201 and the solder resist 109.
Next, at the step shown in FIG. 13B, the support plate 101 is removed via etching (for example, wet etching). In this way, a multilayer wiring board through the device semiconductor wafer can be produced.
According to the above method, the semiconductor wafer is mounted in a state in which the multilayer wiring board is supported by the support plate, and therefore, the semiconductor wafer is mounted in a state in which the flatness of the multilayer wiring board is excellent. Therefore, the effect of improving the reliability of the device of the semiconductor wafer can be obtained. Additionally, the semiconductor wafer can be deviced after removal of the support plate.
In addition, the number of layers of the multilayer wiring board or lead wiring, or the manner in which the semiconductor wafer is mounted (for example, flip chip mounting, by wire bonding apparatus, or a combination thereof) may be modified or varied in various ways.
Although the present invention has been described in terms of the preferred embodiments described above, the invention is not limited thereto, but may be modified or changed in various ways within the spirit and scope of the invention.
10. . . Multilayer wiring board
11. . . Reinforcement board
12. . . Opening part
13. . . Semiconductor component
14. . . Solder ball
100. . . Multilayer wiring board
101. . . Support plate
101A. . . Adhesive layer
101B. . . Fixed plate
102. . . Solder resist
102A. . . Opening part
103. . . electrode
105. . . wiring
105a. . . Channel plug section
105b. . . Pattern wiring section
106A. . . Opening part
107. . . Third insulating layer
108. . . wiring
108a. . . Channel plug section
108b. . . Pattern wiring section
109. . . Solder resist
109A. . . Opening part
110. . . wiring
110a. . . Channel plug section
110b. . . Electrode part
115. . . Ordinary insulation
116. . . Insulation layer containing reinforcing elements
201. . . Semiconductor wafer
202. . . Solder connection
203. . . Underfill resin
Fig. 1 is a perspective view showing a multilayer wiring board according to a conventional example.
Figure 2 is a cross-sectional view showing a multilayer wiring board according to a specific example of the present invention.
3A to 3E are views for explaining a manufacturing step of a method of manufacturing a multilayer wiring board according to a specific example of the present invention.
Fig. 4 is a view showing the relationship between the total thickness of the multilayer wiring board and the amount of warpage.
5A to 5C are views showing a multilayer structure of the respective multilayer wiring boards shown in Fig. 4.
6A to 6E depict diagrams showing various modified examples of the multilayer structure of the multilayer wiring board.
7A and 7B depict a diagram (Part 1) showing a modified example of the manufacturing method of Fig. 3.
Fig. 8 is a view showing a modified example of the manufacturing method of Fig. 3 (part 2).
Fig. 9 is a view showing a modified example of the manufacturing method of Fig. 3 (part 3).
10A and 10B depict a diagram (Part 1) showing other modified examples of the manufacturing method of Fig. 3.
Fig. 11 is a view showing a modified example of the manufacturing method of Fig. 3 (part 2).
Figure 12 is a diagram showing a modified example of the manufacturing method of Figure 3 (Part 3).
13A and 13B depict diagrams showing a method of mounting a semiconductor wafer to the multilayer wiring board of Fig. 2.
A wiring board comprising: a reinforced insulating layer comprising a reinforcing member, and comprising a first surface and a second surface opposite to the first surface; and a first multilayer wiring structure disposed on the reinforced insulating layer a first surface of the first surface facing the first surface of the reinforced insulating layer and a first outer surface opposite the first inner surface; the first multilayer wiring structure includes: a plurality of An insulating layer, and a plurality of first wiring layers; and a second multilayer wiring structure disposed on the second surface of the reinforced insulating layer and including a second surface facing the reinforced insulating layer An inner surface and a second outer surface opposite to the second inner surface; the second multilayer wiring structure includes: a plurality of second insulating layers, and a plurality of second wiring layers, wherein the first electrode pad is disposed on a first outer surface of the first multilayer wiring structure; a second electrode pad disposed on the second outer surface of the second multilayer wiring structure; and the reinforced insulating layer has a thickness of 100 micrometers or less.
The wiring board of claim 1, wherein the reinforced insulating layer comprises a woven or non-woven fabric impregnated with a resin.
The wiring board of claim 1, wherein the reinforced insulating layer, the first insulating layer, and the second insulating layer are formed of a resin material.
The wiring board of claim 1, further comprising: a solder resist layer disposed on the second outer surface of the second multilayer wiring structure to expose the second electrode pad from the solder resist layer Out.
The wiring board of claim 1, wherein the reinforced insulating layer comprises a through via formed therethrough, and the first electrode pad and the second electrode pad are connected via the connecting post They are electrically connected to each other.
A method of manufacturing a wiring board, the method comprising: (a) providing a supporting member; (b) forming a first multilayer wiring structure on the supporting member, wherein the first multilayer wiring structure comprises: a plurality of first insulating layers a layer, and a plurality of first wiring layers; (c) forming a reinforced insulating layer containing the reinforcing member on the first multilayer wiring structure; (d) forming a second multilayer wiring structure on the reinforced insulating layer Wherein the second multilayer wiring structure comprises: a plurality of second insulating layers, and a plurality of second wiring layers; and (e) removing the supporting elements.
For example, the method of claim 6 of the patent scope further includes: (f) forming a solder resist layer on the second multilayer wiring structure.
The method of claim 6, further comprising: (g) forming a via hole penetrating the reinforced insulating layer; and (h) filling the via hole with a metal material to form in the reinforced insulating layer Connect the column.
The method of claim 6, wherein the reinforced insulating layer comprises a woven or non-woven fabric impregnated with a resin.
The method of claim 6, wherein the reinforced insulating layer has a thickness of 100 μm or less.
The method of claim 6, wherein the reinforced insulating layer, the first insulating layer and the second insulating layer are formed of a resin material.
A semiconductor package comprising: the wiring board of claim 1; and a semiconductor wafer mounted on the wiring board.
A method of fabricating a semiconductor package, comprising: (a) providing a support member; (b) forming a first multilayer wiring structure on the support member, wherein the first multilayer wiring structure comprises: a plurality of first insulating layers, And a plurality of first wiring layers; (c) forming a reinforced insulating layer containing the reinforcing member on the first multilayer wiring structure; (d) forming a second multilayer wiring structure on the reinforced insulating layer, The second multilayer wiring structure includes: a plurality of second insulating layers, and a plurality of second wiring layers; (e) removing the supporting component; and (f) mounting the semiconductor wafer on the second multilayer wiring structure .
TW095131551A 2005-08-29 2006-08-28 Wiring board and method for fabricating the same, and semiconductor package and method for fabricating the same TWI381785B (en)
JP2005247862 2005-08-29
JP2006122115A JP4072176B2 (en) 2005-08-29 2006-04-26 Manufacturing method of multilayer wiring board
TW200735742A TW200735742A (en) 2007-09-16
TWI381785B true TWI381785B (en) 2013-01-01
ID=37981535
TW095131551A TWI381785B (en) 2005-08-29 2006-08-28 Wiring board and method for fabricating the same, and semiconductor package and method for fabricating the same
US (2) US8222527B2 (en)
JP (1) JP4072176B2 (en)
KR (2) KR101342031B1 (en)
TW (1) TWI381785B (en)
JP5114130B2 (en) * 2007-08-24 2013-01-09 新光電気工業株式会社 Wiring board, manufacturing method thereof, and semiconductor device
JP5092662B2 (en) * 2007-10-03 2012-12-05 凸版印刷株式会社 Method for manufacturing printed wiring board
JP5289880B2 (en) * 2007-10-12 2013-09-11 新光電気工業株式会社 Wiring board
KR101489798B1 (en) * 2007-10-12 2015-02-04 신꼬오덴기 고교 가부시키가이샤 Wiring board
KR20100068281A (en) * 2007-10-16 2010-06-22 스미토모 베이클리트 컴퍼니 리미티드 Substrate with semiconductor element mounted thereon
JP2009135184A (en) * 2007-11-29 2009-06-18 Shinko Electric Ind Co Ltd Wiring substrate and manufacturing method thereof
JP5295596B2 (en) * 2008-03-19 2013-09-18 新光電気工業株式会社 Multilayer wiring board and manufacturing method thereof
WO2009122680A1 (en) * 2008-03-31 2009-10-08 住友ベークライト株式会社 Multilayer circuit board, insulating sheet, and semiconductor package using multilayer circuit board
KR100956688B1 (en) 2008-05-13 2010-05-10 삼성전기주식회사 Printed Circuit Board and Manufacturing Method Thereof
KR101549285B1 (en) 2008-06-12 2015-09-01 스미토모 베이클리트 컴퍼니 리미티드 Semiconductor device mounting substrate
JP4974181B2 (en) * 2008-07-29 2012-07-11 古河電気工業株式会社 Printed wiring board with carrier and method for manufacturing the same
JP5057339B2 (en) * 2008-07-31 2012-10-24 京セラＳｌｃテクノロジー株式会社 Wiring board manufacturing method
US8207453B2 (en) * 2009-12-17 2012-06-26 Intel Corporation Glass core substrate for integrated circuit devices and methods of making the same
JPWO2011089936A1 (en) * 2010-01-22 2013-05-23 日本電気株式会社 Functional element built-in board and wiring board
JP5444136B2 (en) * 2010-06-18 2014-03-19 新光電気工業株式会社 Wiring board
JP5079059B2 (en) 2010-08-02 2012-11-21 日本特殊陶業株式会社 Multilayer wiring board
JP2012039033A (en) * 2010-08-11 2012-02-23 Clarion Co Ltd Electronic circuit board and navigation device
JP5587139B2 (en) 2010-11-04 2014-09-10 日本特殊陶業株式会社 Multilayer wiring board
JP5715835B2 (en) * 2011-01-25 2015-05-13 新光電気工業株式会社 Semiconductor package and manufacturing method thereof
JP5848110B2 (en) * 2011-02-15 2016-01-27 日本特殊陶業株式会社 Manufacturing method of multilayer wiring board
JP6081693B2 (en) 2011-09-12 2017-02-15 新光電気工業株式会社 Wiring board and method of manufacturing wiring board
JP2013149941A (en) * 2011-12-22 2013-08-01 Ngk Spark Plug Co Ltd Multilayer wiring substrate and manufacturing method of the same
JP2013135080A (en) 2011-12-26 2013-07-08 Ngk Spark Plug Co Ltd Manufacturing method of multilayer wiring board
US9001520B2 (en) * 2012-09-24 2015-04-07 Intel Corporation Microelectronic structures having laminated or embedded glass routing structures for high density packaging
JP5647310B2 (en) * 2013-08-16 2014-12-24 Jx日鉱日石金属株式会社 Manufacturing method of multilayer coreless circuit board, manufacturing method of multilayer body for multilayer printed wiring board, manufacturing method of multilayer body used for manufacturing multilayer printed wiring board, and manufacturing method of printed circuit board
KR20150064445A (en) * 2013-12-03 2015-06-11 삼성전기주식회사 Coreless Board for Semi-conductor Package and the Method of Manufacturing the same, the Method of Manufacturing of Semi-Conductor Package Using the same
JP6447075B2 (en) * 2014-12-10 2019-01-09 凸版印刷株式会社 Wiring substrate, semiconductor device, and manufacturing method of semiconductor device
JP2004186265A (en) * 2002-11-29 2004-07-02 Ngk Spark Plug Co Ltd Method for manufacturing multilayer wiring board
JPH1174641A (en) 1997-08-29 1999-03-16 Kyocera Corp Multilayer wiring board
JP2001210919A (en) * 1999-11-17 2001-08-03 Sharp Corp Flexible wiring board and electronic apparatus using the same
TWI233763B (en) * 1999-12-17 2005-06-01 Matsushita Electric Ind Co Ltd Method of manufacturing a circuit board
WO2003039219A1 (en) 2001-10-31 2003-05-08 Shinko Electric Industries Co., Ltd. Method for manufacturing multilayer circuit board for semiconductor device
JP4129166B2 (en) 2002-10-29 2008-08-06 京セラ株式会社 Electrolytic copper foil, film with electrolytic copper foil, multilayer wiring board, and manufacturing method thereof
JP2004319888A (en) 2003-04-18 2004-11-11 Mitsubishi Gas Chem Co Inc Multilayer printed circuit board
JP2004343054A (en) 2003-04-23 2004-12-02 Tdk Corp Electronic component and its manufacturing method
CN101409239B (en) 2003-05-23 2011-10-05 富士通株式会社 Method for manufacturing wiring plate
JP2004356569A (en) 2003-05-30 2004-12-16 Shinko Electric Ind Co Ltd Package for semiconductor device
2006-04-26 JP JP2006122115A patent/JP4072176B2/en active Active
2006-08-22 KR KR1020060079186A patent/KR101342031B1/en active IP Right Grant
2006-08-25 US US11/509,723 patent/US8222527B2/en active Active
2006-08-28 TW TW095131551A patent/TWI381785B/en active
2012-05-29 US US13/482,784 patent/US9040836B2/en active Active
2012-12-28 KR KR1020120155916A patent/KR101319358B1/en active IP Right Grant
US9040836B2 (en) 2015-05-26
US8222527B2 (en) 2012-07-17
KR101319358B1 (en) 2013-10-16
US20070119619A1 (en) 2007-05-31
KR20130018215A (en) 2013-02-20
JP4072176B2 (en) 2008-04-09
KR20070026022A (en) 2007-03-08
US20120293973A1 (en) 2012-11-22
JP2007096260A (en) 2007-04-12
TW200735742A (en) 2007-09-16
KR101342031B1 (en) 2013-12-16
US7674989B2 (en) 2010-03-09 Wiring board and method for manufacturing the same
CN101241861B (en) 2011-04-13 Novel multilayered coreless support structure and their fabrication method
JP3591524B2 (en) 2004-11-24 Semiconductor device mounting board, method of manufacturing the same, board inspection method thereof, and semiconductor package
TWI501714B (en) 2015-09-21 Multilayered printed wiring board and method for manufacturing the same
JP3945483B2 (en) 2007-07-18 Manufacturing method of semiconductor device
TWI388257B (en) 2013-03-01 Multilayered wiring substrate and method of manufacturing the same
JP2011023751A (en) 2011-02-03 Electronic component built-in type multilayer printed wiring board and manufacturing method thereof
JP5290761B2 (en) 2013-09-18 Novel integrated circuit support structure and its manufacture
JP2005216935A (en) 2005-08-11 Semiconductor device and its production process
TWI448216B (en) 2014-08-01 Multilayer wiring substrate and method of manufacturing the same
US8829355B2 (en) 2014-09-09 Multilayer printed wiring board
JP5649490B2 (en) 2015-01-07 Wiring board and manufacturing method thereof