Source: https://patents.google.com/patent/CN104175160B/en
Timestamp: 2020-01-25 01:35:18
Document Index: 296383133

Matched Legal Cases: ['art, 22', 'art 21', 'art 21', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 162', 'art 21', 'art 10', 'arts 10', 'art 10', 'art 8', 'art 21', 'art 8', 'art 21', 'art 8', 'art 21', 'art 21']

CN104175160B - Power tool - Google Patents
CN104175160B
CN104175160B CN201310189253.3A CN201310189253A CN104175160B CN 104175160 B CN104175160 B CN 104175160B CN 201310189253 A CN201310189253 A CN 201310189253A CN 104175160 B CN104175160 B CN 104175160B
CN201310189253.3A
CN104175160A (en
2013-05-21 Application filed by 苏州宝时得电动工具有限公司 filed Critical 苏州宝时得电动工具有限公司
2013-05-21 Priority to CN201310189253.3A priority Critical patent/CN104175160B/en
2014-12-03 Publication of CN104175160A publication Critical patent/CN104175160A/en
2017-04-19 Publication of CN104175160B publication Critical patent/CN104175160B/en
The invention discloses a power tool. The power tool comprises a shell, a motor, a planet gear reducing mechanism, a power output mechanism, a first function switching mechanism, a first impact switching mechanism, a second function switching mechanism and a second impact switching mechanism, wherein the first function switching mechanism is used for selectively setting the power tool in one of a drilling function, an impact wrench function and a screwdriver function; the second function switching mechanism is used for selectively setting the power tool in an impact drill starting or stopping function; the second impact switching mechanism comprises a second clutch part, static end teeth and movable end teeth; the static end teeth are fixedly arranged in the shell; the movable end teeth are arranged on a working shaft in a sleeving way; the movable end teeth can move axially under the driving action of the working shaft so as to be meshed with the static end teeth; the second clutch part is driven by the second function switching mechanism to cut off or allow the meshed transmission connection between the static end teeth and the movable end teeth. According to the power tool, the impact drill function is integrated on the basis of the conventional four-function power tool, and the torque range of the screwdriver function is expanded, so that the application performance is improved greatly.
The present invention relates to a kind of power tool, especially one kind can realize electric drill, impact wrench, impact drill, screwdriver The multifunctional power tool that four kinds of functions are integrated.
Electric tool has a wide range of applications in many fields, and in recent years, direct current electric power tools are easy to carry with which, function The features such as improving becomes main flow gradually, and in direct current electric power tools, electric drill, impact wrench, impact drill, screwdriver are the most normal Four kinds.
Electric drill mainly by Motor drive input, by variable transmission mechanism by outfan direct output torque, one As can be used to be not on especially hard object, to carry out conventional punching, such as wood, composite plate etc..Impact wrench is because of which It is not stop to beat driven impact block with some cycles by active impact block, very big moment of torsion can be produced moment, be can be used for Twist some the especially difficult screw twisted, nuts.Impact drill is, by the previous engagement to gear of outfan, and to be applied at rear by user Plus larger thrust, an impulsive force can be produced when the tooth top of this pair of gears and the moment of peak contact, the impulsive force is obvious It is more much smaller than the instant impact of above-mentioned impact wrench, but due to its ceaselessly crown touch crown, by ceaselessly with relative It is less to impact to realize the removal to material, it is for general on the hard material such as cement block and punches.The rotating speed of screwdriver Low, moment of torsion is high, simultaneously because its effect is exactly simple screw, therefore the span of its moment of torsion should the higher the better, in other words, Low-grade location moment of torsion is sufficiently low, and high tap position moment of torsion is sufficiently high, the space of the selection moment of torsion that can so give user larger.
Four kinds of electric tools of the above respectively have feature, apply to different occasions, but are because which is frequently necessary to use cooperatively, such as Fruit simultaneously carries four kinds of electric tools, can make direct current electric power tools no longer " easy to carry " on the contrary, and direct current electric power tools are all after all There are certain volume and weight.In fact, had on the market several in above-mentioned four kinds are incorporated on an instrument Design, relatively common be by the functional design of electric drill and impact drill in an instrument.And in U. S. application In US20080035360, a kind of electric tool that electric drill, impact wrench, three kinds of functions of screwdriver are integrated together is disclosed, Despite its obvious advantage, but also have one it is not enough, i.e. screwdriver function setting in high-revolving gear, its moment of torsion span phase To less, namely screwdriver can not accomplish " low-grade location moment of torsion is sufficiently low, and high tap position moment of torsion is sufficiently high ", for a user simultaneously Optimal use effect can not be reached.
In view of this, the purpose of the present invention is the defect for overcoming prior art, there is provided one kind incorporates electric drill, impact and pulls Handss, impact drill, the power tool of screwdriver, this kind of power tool while possessing above-mentioned four kinds of functions, relative to existing Technology, the adjusting torque scope of screw batch facility is expanded significantly, can realize the screw batch facility of many gears.
A kind of power tool, including：
Motor, in housing, with the output shaft for providing rotation output；
Planetary gear reducing mechanism, rotation output after the rotation output of the output shaft is slowed down；
Power take-off mechanism, including the main shaft being rotated by planetary gear reducing mechanism, by the master of main shaft rotation driving Dynamic impact block；The passive impact block engaged with active impact block；The working shaft being rotated by passive impact block, the active punching Hit block to be selectively disengaged from and disengage with passive impact block when the load suffered by working shaft increases to particular value, so as to Intermittent impact is imposed on direction of rotation to working shaft；
First function changing-over mechanism, selectable setting power tool is in drilling function, impact wrench function, screwdriver One of function；
First impact switching mechanism, the first impact switching mechanism include the first clutch part, the first clutch part quilt The function changing-over mechanism drives with selectable foundation or cuts off from main shaft to the transmission connection of the rigid rotating of active impact block； It is characterized in that：
The working shaft and the relative connection being axially movable of the passive impact block, the active impact block and the work Make to be provided with elastic component mutually to push against connection vertically between axle；
The power tool also includes：
Second function changing-over mechanism, selectable setting power tool are turned on and off impact drill function；
Second impact switching mechanism, the second impact switching mechanism include the second clutch part, static side tooth and moved end tooth, institute State static side tooth to be fixedly arranged in housing, the moved end tooth is arranged and is installed on the working shaft, and the moved end tooth is in the working shaft Drive under be axially movable and engage with the static side tooth, second clutch part by second function changing-over mechanism drive with Cut-out allows being connected by meshing transmission for static side tooth and moved end tooth.
Preferably, the connection main shaft of the first clutch part spin locking, the clutch part and the active impact block are relative can Move axially and be each provided with interlocking member being connected to each other with selectable spin locking that mutual shape is matched somebody with somebody.
It is further preferred that the planetary gear reducing mechanism includes being fixedly connected planet of the main shaft to export rotary motion Frame, first clutch part is by chute slide rail cooperation slip on main shaft or planet carrier.
Preferably, first function changing-over mechanism includes the function switching push button being installed on housing and in housing Switching ring, the switching ring is provided with stair-stepping impact wrench switching slot, is provided with punching in the impact wrench switching slot Hit spanner switch piece, the impact wrench switch piece connects first clutch part, can move in impact wrench switching slot with Drive the first clutch part axial movement.
It is further preferred that the planetary gear reducing mechanism includes ring gear, the ring gear is axially movable to cut The output speed of planetary gear reducing mechanism is changed, the switching ring is provided with stair-stepping speed switching slot, the speed switching Speed switch piece is installed in groove, the speed switch piece connects the ring gear of planetary gear reducing mechanism, can switch in speed Move to drive ring gear to move axially in groove.
It is further preferred that the planetary gear reducing mechanism includes ring gear, the ring gear is axially movable to cut The output speed of planetary gear reducing mechanism is changed, the switching ring is provided with stair-stepping screwdriver switching slot, the screwdriver Screwdriver switch piece is installed in switching slot, the screwdriver switch piece is moved with selectable locking in screwdriver switching slot Or allow ring gear to rotate.
Preferably, the second function switch piece includes torque cover and torque spring, and the torque cover is rotatably arranged On the housing, the torque spring is connected between the torque cover and the housing to make the torque cover rotation multiple Position.
It is further preferred that second clutch part is shift fork, which is fixedly connected with the torque cover, the torque cover rotation Turn the shift fork rotation to be driven with selectable cut-out or allow static side tooth to engage with moved end tooth.
Preferably, the static side tooth is sheathed on working shaft and the static side tooth and the working shaft coordinate for gap, The moved end tooth is interference fit with the working shaft.
It is further preferred that bracing ring is also installed with the working shaft, the bracing ring supports institute in the axial direction State moved end tooth.
Technical scheme more than having used, user can select impact wrench function, impact to pull when in use as needed Handss+impact drill function, high speed drill function, low speed bore function, and+impact is bored in screw batch facility, high speed drill+impact drill function, low speed The combination functions such as function, screwdriver+impact drill function are bored, while screw batch facility can be used in the case of low speed, thus The torque range of screwdriver is substantially increased, practical value is improve, with prominent substantive distinguishing features and significant progress.
Fig. 1 is the sectional view of the running part of power tool of the present invention.
Fig. 2 is the vertical view expanded view of the switching ring of power tool of the present invention.
Fig. 3 is structure sectional view of the power tool of the present invention in high speed impact spanner state.
Fig. 4 is structure sectional view of the power tool of the present invention in high speed impact spanner+impact drill state.
Fig. 5 is structure sectional view of the power tool of the present invention in high speed drill state.
Fig. 6 is structure sectional view of the power tool of the present invention when low speed bores state.
Fig. 7 is structure sectional view of the power tool of the present invention in high speed screwdriver state.
Fig. 8 is structure sectional view of the power tool of the present invention in low speed screwdriver state.
Fig. 9 is structure sectional view of the power tool of the present invention in high speed drill+impact drill state.
Figure 10 is structure sectional view of the power tool of the present invention in low speed brill+impact drill state.
Figure 11 is structure sectional view of the power tool of the present invention in impact drill+screwdriver state.
In accompanying drawing：1- housings, 2- motors, 3- output shafts, 4- main shafts, 5- active impact blocks, the passive impact blocks of 6-, 7- work Axle, the first clutch parts of 8-, 9- elastic components, the second clutch parts of 10-, 11- static side teeth, 12- moved ends tooth, 13- interlocking members, 14- rows Carrier, 15- function switching push buttons, 16- switching rings, 17- ring gears, 18- torque covers, 19- torque springs, 20- bracing rings, 21- Rotation stop part, 22- planetary gears；161- impact wrench switching slot, 162- impact wrench switch pieces, 163- speed switching slot, 164- are fast Degree switch piece, 165- screwdriver switching slot, 166- screwdriver switch pieces.
Below in conjunction with the accompanying drawings the specific embodiment of the present invention is described in detail.
Fig. 1 to Fig. 2 is referred to, the present invention provides a kind of power tool with several functions, and its agent structure is housing 1, power and drive mechanism are provided with inside housing 1.Motor 2 is located at the one end of housing 1 away from working portion, and motor 2 is provided with Output shaft 3, when motor 2 works, output shaft 3 will export the rotating speed of the first order；Output shaft 3 is connected to planetary gear reducing mechanism On, can be according to certain ratio down slow-speed of revolution, planetary gear reducing mechanism is by planet carrier 14, ring gear 17 and some planets Wheel 22 is constituted, and the quantity of planetary gear 22 is preferably 3 ~ 5, and ring gear 17 passively can be engaged with planet carrier 14, planetary gear 22 It is integrated or departs from planet carrier 14 only to engage with planetary gear, so as to the switching of two grades of height is carried out to rotating speed, meanwhile, in planet Rotation stop part 21 is additionally provided with frame, the rotation stop part 21 may be at two different position adjustables, in screwdriver and non-screw Switch between batch；Power take-off mechanism is located at side of the planetary gear reducing mechanism away from motor 2, and the two is connected by main shaft 4, Power take-off mechanism is made up of active impact block 5, passive impact block 6 and working shaft 7, and active impact block 5 is connected to main shaft 4 On, active impact block 5 is sequentially connected passive impact block 6 toward working portion direction, working shaft 7, and working shaft 7 is used as final output End, instrument can be selectively adjusted to impact wrench state, and the rotating speed of main shaft 4 passes to active impact block 5, active impact block 5 can not stop to beat passive impact block 6 with some cycles, beat every time, export from outfan.
In order to realize the above-mentioned mode of operation that can selectively adjust instrument, switching ring 16 is present invention employs, is being cut On ring change 16, impact wrench, speed switching, three kinds of governor motions of screwdriver are provided with.Specifically it is shown in fig. 2, switching ring 16 It is provided with impact wrench switching slot 161, impact wrench switch piece 162, speed switching slot 163, speed switch piece 164, screwdriver Switching slot 165, screwdriver switch piece 166.
Impact wrench switching slot 161 is connected to the first clutch part 8 with impact wrench switch piece 162, on the first clutch part 8 Interlocking member 13 is provided with, impact wrench switch piece 162 there are two settling positions in the 161 interior slip of impact wrench switching slot, right The first clutch part 8 answered also has two settling positions, i.e., engaged with active impact block 5 by interlocking member 13, or with actively Impact block 5 is completely disengaged, is connected on planet carrier 14 by slide rail chute；When the first clutch part 8 and active impact block 5 are nibbled completely During conjunction, active impact block 5 is locked, and cannot now realize the function of impact wrench, when the first clutch part 8 and active impact block 5 When disengagement is connected on planet carrier 14, then now instrument is in the functional statuses of impact wrench.Impact wrench switching slot 161 and punching It is pair of right and left to hit spanner switch piece 162, is respectively arranged on the both sides of instrument, needs left and right to promote impact wrench to cut together during use Change part 162.
Speed switching slot 163 is connected to ring gear 17 with speed switch piece 164.Speed switching slot 163 and speed switch piece 164 have two stable positions, and corresponding ring gear 17 in this way, i.e., only nibbled with the planetary gear 22 on planet carrier 14 by ring gear 17 Close, or be connected as a single entity with planet carrier 14, planetary gear 22, corresponded to low speed and high speed two states respectively.Speed switching slot 163 It is pair of right and left with speed switch piece 164, is respectively arranged on the both sides of instrument, during use, needs left and right driving velocity switch piece together 164。
Screwdriver switching slot 165 is connected to rotation stop part 21 with screwdriver switch piece 166, similarly with two stable positions Put, instrument has been corresponded in screwdriver state or non-screwdriver state.
Governor motion on switching ring 16 three, is both connected on function switching push button 15 above, and user directly can be led to Cross and stir the button to switch over.
Meanwhile, in the front end of power tool of the present invention, it is additionally provided with the device for adjusting impact drill function.The device is logical first Cross static side tooth 11 and moved end tooth 12 is intermeshed, produce continual little impulsive force, reach the function of impact.Static side tooth 11 with Moved end tooth 12 is placed on working shaft 7, preferably, and wherein static side tooth 11 and working shaft 7 coordinate for gap, moved end tooth 12 It is interference fit with working shaft 7, bracing ring 20 is additionally provided with working shaft 7, supports moved end tooth 12 in the axial direction.
Torque cover 18 is cased with 1 working portion periphery of housing, the two is additionally provided with therebetween torsion by threaded engagement connection Power spring 19, can make 18 spinning reduction of torque cover.Torque cover 18 can drive the second clutch part 10 to move when rotating, and here the Two clutch parts 10 are preferably shift fork, and the second clutch part 10 can control the clutch between static side tooth 11 and moved end tooth 12, so that Instrument switches to impact drill state or non-percussion to bore state.
Hereinafter each working condition of power tool of the present invention is illustrated.
Fig. 3 is structure sectional view of the electric tool of the present invention in high speed impact spanner state.Now ring gear 17 and row Carrier 14, planetary gear 22 mesh together, and whole planetary gear mechanism participates in transmission as an entirety, export high rotating speed Low torque；First clutch part 8 is engaged with planet carrier 14, and active impact block 5 is not locked out；Static side tooth 11 is not nibbled with moved end tooth 12 Close, without impact drill function；Rotation stop part 21 is in non-screwdriver gear.Now instrument is in high speed impact spanner state.
Fig. 4 is structure sectional view of the electric tool of the present invention in high speed impact spanner+impact drill state.Tie with Fig. 3 Static side tooth 11 unlike structure is unique is engaged with moved end tooth 12, increased the function of impact drill.This kind of state is applied to works as instrument Drill in concrete wall too deep, or use in the case that drill hammer is snapped into.
Fig. 5 is structure sectional view of the power tool of the present invention in high speed drill state.Now ring gear 17 and planet carrier 14, Planetary gear 22 meshes together, and whole planetary gear mechanism participates in transmission as an entirety, exports high rpm low torque； First clutch part 8 is engaged with active impact block 5, and active impact block 5 is locked, without impact wrench function；Static side tooth 11 and moved end Tooth 12 is not engaged, without impact drill function；Rotation stop part 21 is in non-screwdriver gear.Now instrument only has the structure of common electric drill And rotating speed is at a high speed.
Fig. 6 is structure sectional view of the power tool of the present invention when low speed bores state.Unlike unique from Fig. 5 structures Ring gear 17 is only engaged with planetary gear 22, is not engaged with planet carrier 14, and planetary gear 22 participates in whole Planetary Gear Transmission machine In the engagement of structure, there is certain gear ratio, export slow-speed of revolution high torque.Now there is instrument the structure and rotating speed of common electric drill to be Low speed.
Fig. 7 is structure sectional view of the power tool of the present invention in high speed screwdriver state.Now ring gear 17 and planet Frame 14, planetary gear 22 mesh together, and whole planetary gear mechanism participates in transmission as an entirety, export high rotating speed low Moment of torsion；First clutch part 8 is engaged with active impact block 5, and active impact block 5 is locked, without impact wrench function；Static side tooth 11 with Moved end tooth 12 is not engaged, without impact drill function；Rotation stop part 21 is in screwdriver gear.Now instrument is in the shape of high speed screwdriver State.
Fig. 8 is structure sectional view of the power tool of the present invention in low speed screwdriver state.It is unique from Fig. 7 structures different Be that ring gear 17 is only engaged with planetary gear 22, do not engage with planet carrier 14, planetary gear 22 participates in whole planetary gear and passes In the engagement of motivation structure, there is certain gear ratio, export slow-speed of revolution high torque.Now instrument is in the state of low speed screwdriver.
Fig. 9 is structure sectional view of the power tool of the present invention in high speed drill+impact drill state.It is unique with Fig. 5 structures Except for the difference that static side tooth 11 is engaged with moved end tooth 12, increased the function of impact drill.Now instrument is in high speed drill+impact drill State.
Figure 10 is structure sectional view of the power tool of the present invention in low speed brill+impact drill state.It is unique with Fig. 9 structures Except for the difference that ring gear 17 is only engaged with planetary gear 22, is not engaged with planet carrier 14, and planetary gear 22 participates in whole planet tooth In the engagement of wheel drive mechanism, there is certain gear ratio, export slow-speed of revolution high torque.Now instrument is in low speed brill+impact drill State.Impact drill in general sense is not but this selection on low or first gear, because this gear target efficiency is relatively low Presence can make user for wall is the grains of sand Calx wall when for precise control hole depth or the degree of accuracy in hole, can select With the impact drill of this low gear.
Figure 11 is structure sectional view of the power tool of the present invention in screwdriver+impact drill state.In this state first from Component 8 is engaged with active impact block 5, and active impact block 5 is locked, without impact wrench function；Static side tooth 11 is nibbled with moved end tooth 12 Close, increased the function of impact drill；Rotation stop part 21 is in screwdriver gear；And do not have other to require for speed adjusts shelves, it is high Fast low speed.It should be noted that no application value on this theory of selection, but the leading section when tapping screw is twisted Point, axial zone impact can be such that screw easily creeps in the material such as wood or plasterboard, and this function can be standby.
After using above-mentioned technical proposal, instrument of the user according to required for different regulating working conditions is allow to use shape State, it is very convenient with it is efficient, drastically increase work efficiency.Simultaneously because combine it is multi-functional in one, save user Space；Compared with prior art, due to low gear work of can arranging in pairs or groups, its function is more practical, and new for screwdriver gear The impact drill function of increasing can also make the selection of user more diversified.
Above-described embodiment technology design only to illustrate the invention and feature, its object is to allow person skilled in the art Scholar will appreciate that present disclosure and implement according to this, can not be limited the scope of the invention with this, all according to the present invention Equivalence changes or modification that spirit is made, should all be included within the scope of the present invention.
1. a kind of power tool, including：
Power take-off mechanism, including the main shaft being rotated by planetary gear reducing mechanism, is rushed by the active of main shaft rotation driving Hit block；The passive impact block engaged with active impact block；The working shaft being rotated by passive impact block, the active impact block Selectively it is disengaged from and disengages with passive impact block when the load suffered by working shaft increases to particular value, so as in rotation Intermittent impact is imposed on direction to working shaft；
First function changing-over mechanism, selectable setting power tool is in drilling function, impact wrench function, screw batch facility One of；
First impact switching mechanism, the first impact switching mechanism include the first clutch part, and first clutch part is described Function changing-over mechanism drives with selectable foundation or cuts off from main shaft to the transmission connection of the rigid rotating of active impact block；Which is special Levy and be：
The working shaft and the relative connection being axially movable of the passive impact block, the active impact block and the working shaft Between be provided with elastic component mutually to push against connection vertically；
Second impact switching mechanism, the second impact switching mechanism include the second clutch part, static side tooth and moved end tooth, described quiet End tooth is fixedly arranged in housing, and the moved end tooth is arranged and is installed on the working shaft, band of the moved end tooth in the working shaft It is axially movable under dynamic and engages with the static side tooth, second clutch part is driven to cut off by second function changing-over mechanism Or allow being connected by meshing transmission for static side tooth and moved end tooth；
First function changing-over mechanism includes the function switching push button being installed on housing and the switching ring in housing, institute State switching ring and be provided with stair-stepping impact wrench switching slot, impact wrench switching is installed in the impact wrench switching slot Part, the impact wrench switch piece connect first clutch part, can move to drive described the in impact wrench switching slot One clutch part is moved axially；The planetary gear reducing mechanism includes ring gear, and the ring gear is axially movable with switch line The output speed of star gear reduction, the switching ring are provided with stair-stepping speed switching slot, in the speed switching slot Speed switch piece is installed, the speed switch piece connects the ring gear of planetary gear reducing mechanism, can be in speed switching slot Move to drive ring gear to move axially；The switching ring is provided with stair-stepping screwdriver switching slot, the screwdriver switching Screwdriver switch piece is installed in groove, the screwdriver switch piece is moved in screwdriver switching slot with selectable locking or permitted Perhaps ring gear rotation.
2. power tool according to claim 1, it is characterised in that：The connection main shaft of the first clutch part spin locking, institute State that clutch part and the active impact block are relative to be axially movable and be each provided with interlocking member that mutual shape matches somebody with somebody with selectable Spin locking is connected to each other.
3. power tool according to claim 2, it is characterised in that：The planetary gear reducing mechanism includes being fixedly connected Main shaft to export the planet carrier of rotary motion, first clutch part by chute slide rail coordinate slip installed in main shaft or On planet carrier.
4. power tool according to claim 1, it is characterised in that：The second function switch piece includes torque cover and torsion Power spring, the torque cover are rotatably sheathed on the housing, and the torque spring is connected to the torque cover and described Making the torque cover spinning reduction between housing.
5. power tool according to claim 4, it is characterised in that：Second clutch part is shift fork, itself and the torsion Power cover is fixedly connected, and the torque cover rotarily drives the shift fork rotation with selectable cut-out or allows static side tooth and moved end tooth Engagement.
6. power tool according to claim 1, it is characterised in that：The static side tooth is sheathed on working shaft and described Static side tooth and the working shaft coordinate for gap, and the moved end tooth is interference fit with the working shaft.
7. power tool according to claim 6, it is characterised in that：Bracing ring is installed with the working shaft also, The bracing ring supports the moved end tooth in the axial direction.
CN201310189253.3A 2013-05-21 2013-05-21 Power tool CN104175160B (en)
CN201310189253.3A CN104175160B (en) 2013-05-21 2013-05-21 Power tool
CN104175160A CN104175160A (en) 2014-12-03
CN104175160B true CN104175160B (en) 2017-04-19
ID=51956660
CN (1) CN104175160B (en)
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