Source: http://www.google.com/patents/US20020048957?dq=5,583,822
Timestamp: 2014-04-21 03:10:15
Document Index: 90226514

Matched Legal Cases: ['art 36', 'art 38', 'art 38', 'art 38', 'art 38', 'art 38', 'art 56', 'art 46', 'art 46', 'art 52', 'art 52', 'art 46', 'art 46', 'art 58', 'art 38', 'art 56', 'art 46', 'art 46', 'art 46', 'art 46']

Patent US20020048957 - Method of cleaning a polishing pad conditioner and apparatus for performing ... - Google PatentsSearch Images Maps Play YouTube News Gmail Drive More »Sign inAdvanced Patent SearchPatentsA polishing pad conditioner cleaning method and an apparatus for effectively removing particles from a polishing pad conditioner. The polishing pad conditioner is immersed into a cleaning liquid contained in a cleaning bath. The cleaning liquid is continuously supplied into the cleaning bath. An inert...http://www.google.com/patents/US20020048957?utm_source=gb-gplus-sharePatent US20020048957 - Method of cleaning a polishing pad conditioner and apparatus for performing the sameAdvanced Patent SearchPublication numberUS20020048957 A1Publication typeApplicationApplication numberUS 09/901,049Publication dateApr 25, 2002Filing dateJul 10, 2001Priority dateSep 7, 2000Also published asUS6481446, US6762135, US20020119613Publication number09901049, 901049, US 2002/0048957 A1, US 2002/048957 A1, US 20020048957 A1, US 20020048957A1, US 2002048957 A1, US 2002048957A1, US-A1-20020048957, US-A1-2002048957, US2002/0048957A1, US2002/048957A1, US20020048957 A1, US20020048957A1, US2002048957 A1, US2002048957A1InventorsMin-Gyu Kim, Min-Soo YangOriginal AssigneeMin-Soo Yang, Min-Gyu KimExport CitationBiBTeX, EndNote, RefManReferenced by (2), Classifications (11), Legal Events (3) External Links: USPTO, USPTO Assignment, EspacenetMethod of cleaning a polishing pad conditioner and apparatus for performing the sameUS 20020048957 A1Abstract A polishing pad conditioner cleaning method and an apparatus for effectively removing particles from a polishing pad conditioner. The polishing pad conditioner is immersed into a cleaning liquid contained in a cleaning bath. The cleaning liquid is continuously supplied into the cleaning bath. An inert gas is injected into the cleaning liquid from a bottom of the cleaning bath. The injected inert gas bubbles the cleaning liquid, so that the particles sticking to the polishing pad conditioner are removed and overflow from the cleaning bath. The polishing pad conditioner is effectively cleaned, so that formation of particles and scratches on a wafer are reduced when a polishing process is subsequently carried out using the cleaned polishing pad conditioner. Images(5) Claims(20)
DESCRIPTION OF THE PREFERRED EMBODIMENT [0025] Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. [0026]FIG. 2 shows a polishing apparatus including a polishing pad conditioner cleaning apparatus according to one embodiment of the present invention. Referring to FIG. 2, a polishing pad 32 for polishing a wafer W is installed on a platen 30 which can be rotated. The polishing pad 32 is formed with grooves, which increases a contact area of the polishing pad 32 with respect to the wafer W, thereby improving the polishing effect. A polishing head 34 is provided to load the wafer W on the polishing pad 32, by applying vacuum pressure to the wafer W. The polishing head 34 rotates while pressing the wafer W. The polishing head 34 rotates and moves up and down by the driving force of a motor. A plurality of polishing pads 32 and polishing heads 34 can be provided, so as to simultaneously polish a plurality of wafers W. A slurry supplying part 36 for supplying slurries onto the polishing pad 32 is installed over the polishing pad 32. The slurries are supplied onto the wafer W loaded on the polishing pad 32 by the centrifugal force of the polishing pad 32. [0027] A polishing pad conditioner 38 for conditioning the surface of the polishing pad 32 is disposed adjacent to the polishing pad 32. The conditioning of the polishing pad 32 by the polishing pad conditioner 38 is however carried out when slurries and polishing particles exist in the grooves of the polishing pad 32, or when the grooves are worn. The conditioning of the polishing pad 32 is performed simultaneously with the polishing of the wafer W. In addition, a polishing pad conditioner cleaning apparatus 40 for cleaning the polishing pad conditioner 38 is provided. [0028] Hereinafter, the polishing pad conditioner 38 will be explained in detail. The polishing pad conditioner 38 is disposed adjacent to the polishing pad 32. The polishing pad conditioner 38 is provided with a diamond disc 38 a for conditioning the polishing pad 32 by making contact with the polishing pad 32. The diamond disc 38 a consists of a plate having recesses and prominences and a plurality of industrial diamonds which are densely attached to the plate. The diamonds make contact with the surface of the polishing pad 32. In this state, the diamond disc 38 a rotates so as to perform the conditioning of the polishing pad 32. The rotational direction of the polishing pad conditioner 38 is identical to the rotational direction of the polishing pad 32. [0029] A polishing pad conditioner head 38 b is connected to the diamond disc 38 a. The polishing pad conditioner head 38 b rotates in order to allow the diamond disc 38 a to rotate on the polishing pad 32. In addition, the polishing pad conditioner head 38 b moves up and down in order to allow the diamond disc 38 a to make contact with the polishing pad 32, or to be separated therefrom. A conveying part 38 c is connected to the polishing pad conditioner head 38 b so as to convey the polishing pad conditioner 38. The conveying part 38 c is fixedly installed adjacent to the polishing pad 32. In this state, the conveying part 38 c rotates in order to convey the polishing pad conditioner 38 to the polishing pad 32 or the polishing pad cleaning apparatus 40. [0030] While the conditioning of the polishing pad 32 by the polishing pad conditioner 38 is being carried out, the platen 30, on which the polishing pad 32 is installed, is rotated so that the polishing pad 32 making contact with the wafer W is also rotated, thereby polishing the wafer W. The diamond disc 38 a of the polishing pad conditioner 38 is conveyed to an upper portion of the polishing pad 32 by the conveying part 38 c. Then, the polishing pad conditioner head 38 b moves down so that the diamond disc 38 a makes contact with the upper surface of the polishing pad 32. In this state, the diamond disc 38 a rotates in the rotational direction of the polishing pad 32. Accordingly, a predetermined pressure is applied to the upper surface of the polishing pad 32 by the diamond disc 38 a, thereby improving the quality of the surface of the polishing pad 32. [0031] Since the polishing pad conditioner 38 performs the conditioning of the polishing pad 32 while the polishing of the wafer W is being executed, a lot of slurries stick to the diamond disc 38 a of the polishing pad conditioner 38. The slurries are solidified as time goes by, and the solidified slurries cause the wafer W to be scratched. Accordingly, the polishing pad conditioner 38 coupled with the diamond disc 38 a has to be cleaned after the polishing process is finished. [0032] The cleaning of the polishing pad conditioner 38 is performed by the polishing pad conditioner cleaning apparatus 40 which is installed adjacent to the polishing pad conditioner 38. In order to clean the polishing pad conditioner 38, the diamond disc 38 a of the polishing pad conditioner 38 is moved to an upper portion of a cleaning bath or reservoir 42 by the conveying part 38 c, as shown in FIG. 2 with dotted lines. Then, the polishing pad conditioner head 38 b is immersed into a cleaning liquid 44 in the cleaning bath 42. At this time, bubbles form in the cleaning liquid 44 by an inert gas injected from a bottom of the cleaning bath 42, so that the polishing pad conditioner 38 is cleaned. [0033]FIG. 3 shows the polishing pad conditioner cleaning apparatus 40 for cleaning the polishing pad conditioner 38. The polishing pad conditioner cleaning apparatus 40 removes particles, such as slurries, that stick to the diamond disc 38 a of the polishing pad conditioner 38. [0034] Referring to FIG. 3, the polishing pad conditioner cleaning apparatus 40 includes the cleaning bath 42 containing cleaning liquid 44 therein. The cleaning liquid includes pure water or deionized water. For example, deionized water is used as the cleaning liquid in this example. The cleaning of the polishing pad conditioner cleaning apparatus 40 is carried out by immersing the polishing pad conditioner cleaning apparatus 40 coupled with the diamond disc 38 a, into the cleaning liquid 44 of the cleaning bath 42. An upper portion of the cleaning bath 42 is opened. A cleaning liquid supplying part 56 is provided to supply the cleaning liquid 44 into the cleaning bath 42. [0035] A gas injecting part 46 is provided at the bottom of an inner portion of the cleaning bath 40, in order to inject inert gas into the cleaning liquid 44. The gas injecting part 46 includes a plate 48 having an interior space therein and formed with a plurality of pores in communication with the interior space, a gas pipe 50 connected to a side of the plate 48 for injecting the inert gas into the interior space, and a gas supplying part 52 for supplying the inert gas into the gas pipe 50. The inert gas is introduced from the gas supplying part 52 to the interior space of the plate 48, and then is injected into the cleaning liquid 44 through the pores of the plate 48. The plate 48 is assembled to a lower portion of the cleaning bath 42. A rubber ring may be attached around a periphery of the plate 48, thereby fixedly assembling the plate 48 to the lower portion of the cleaning bath 42. Since the plate 48 is placed in the cleaning liquid 44, the plate 48 is made of an anti-corrosive material. [0036] A plurality of guide pins 54 are provided at an edge of the upper surface of the plate 48. The polishing pad conditioner 38 coupled with the diamond disc 38 a is placed on the guide pins 54, so that the polishing pad conditioner 38 is spaced by a predetermined distance apart from the gas injecting part 46. [0037] The inert gas generated from the gas injecting part 46 forms bubbles in the cleaning liquid 44, so as to clean the polishing pad conditioner 38 coupled with the diamond disc 38 a. The particles removed from the polishing pad conditioner 38 and the diamond disc 38 a overflow from the cleaning bath 42 together with the cleaning liquid 44. [0038] A draining part 58 is provided to collect and drain the cleaning liquid 44 that overflows from the cleaning bath 42. The overflow cleaning liquid 44 from the cleaning bath 42 is collected in a recess formed at an exterior of the cleaning bath 42. Then, the overflow cleaning liquid flows along the recess and is drained through a draining line 58 b. According to another embodiment of the present invention, an outer tub 58 a which is provided at the exterior of the cleaning bath 42 collects the overflow cleaning liquid 44 from the cleaning bath 42, and drains the overflow cleaning liquid 44 through the draining line 58 b. [0039]FIG. 4 shows the plate 48 of the polishing pad conditioner cleaning apparatus according to an embodiment of the present invention. Referring to the FIG. 4, the plate 48 is formed with a plurality of pores 48 a at an upper portion thereof and has an interior space therein. Preferably, the plate 48 has 200 to 500 pores 48 a. Since the inert gas is injected through the pores 48 a, the pores 48 a are formed in such a manner that the inert gas can be uniformly injected onto the polishing pad conditioner 38 coupled with the diamond disc 38 a. The pores 38 a may be concentrically formed in the plate 48, while maintaining a constant distance therebetween. [0040] A gas pipe 50 is connected to a side portion of the plate 48. The inert gas is introduced into the interior space of the plate 48 through the gas pipe 50. The inert gas introduced into the interior space of the plate 48 is injected into the cleaning liquid 44 through the pores 48 a of the plates from the bottom of the cleaning bath 42. The inert gas includes nitrogen gas and argon gas. Nitrogen gas is used as the inert gas in this example. [0041] A plurality of guide pins 54 are provided on the upper surface of the plate 48. The polishing pad conditioner 38 coupled with the diamond disc 38 a, when placed in cleaning bath 42, is spaced a predetermined distance apart from the plate 48 by the guide pins 54. If the polishing pad conditioner 38 is closely adjacent to the plate 48, the bubbling effect on the cleaning liquid 44 is lowered, thereby reducing the cleaning effect on the polishing pad conditioner 38. By positioning the guide pins 54 between the plate 48 and the polishing pad conditioner 38, the cleaning effect on the polishing pad conditioner 38 can be increased. In addition, the guide pins 54 are provided at a periphery portion of the plate 48 in such a manner that an edge portion of the diamond disc 38 a, in which diamonds for conditioning the polishing pad 32 are not provided, can be positioned on the guide pins 54. Accordingly, abrasion of the diamonds caused by the contact between the guide pins 54 and the diamonds can be prevented. Three guide pins 54 may be provided for example, so that the polishing pad conditioner 38 may be stably mounted within cleaning bath 42. [0042] A center of the upper surface of the plate 48 is convex so that a thickness of the plate 48 at the center thereof is thicker than a thickness of the plate 48 at an edge portion thereof. When the conditioning of the polishing pad 32 is carried out, lots of the slurries stick to the center of the diamond disc 38 a coupled with the polishing pad conditioner 38. Accordingly, by making the center of the upper surface of the plate 48 convex, the distance between the pores 48 a and the diamond disc 38 a is relatively small, so that the pressure of the inert gas injected through the pores 48 a is increased, thereby improving the cleaning effect at the center of the diamond disc 38 a. [0043]FIG. 5 shows a flow chart for explaining a cleaning method of the polishing pad conditioner 38 according to an embodiment of the present invention. Referring to FIG. 5, the conditioning of the polishing pad 32 is firstly carried out by using the polishing pad conditioner 38 (step S60). The conditioning of the polishing pad 32 and the polishing of the wafer are simultaneously carried out. In detail, the polishing pad conditioner head 38 b moves down so as to make contact with the surface of the polishing pad 32 to be polished. Then, the polishing pad head portion 38 b rotates in the rotational direction of the polishing pad 32, thereby conditioning the surface of the polishing pad 32. [0044] When the polishing of the wafer with the polishing pad 32 is finished (step S62), the polishing pad conditioner 38 is conveyed to the polishing pad conditioner cleaning apparatus 40 (step S64). In detail, the polishing pad conditioner head 38 b moves upward, so that the diamond disc 38 a is separated from the surface of the polishing pad 32. Then, the conveying part 38 c conveys the polishing pad conditioner 38 such that the diamond disc 38 a is positioned at the upper portion of the cleaning bath 42 of the polishing pad conditioner cleaning apparatus 40. At this time, the cleaning liquid 44 is continuously supplied into the cleaning bath 42 by the cleaning liquid supplying part 56 (step S66). [0045] When the diamond disc 38 a of the polishing pad conditioner 38 is positioned at the upper portion of the cleaning bath 42, the polishing pad conditioner head 38 b moves down, so that the polishing pad conditioner 38 is immersed into the cleaning liquid 44 contained in the cleaning bath 42 (step S68). For example, deionized water is used as the cleaning liquid. At this time, the polishing pad conditioner 38 is spaced a predetermined distance apart from the gas injecting part 46. By spacing the gas injecting part 46 from the polishing pad conditioner 38, the bubbling effect of the cleaning liquid 44 can be improved. For example, the distance between the gas injecting part 46 and the polishing pad conditioner 38 may be in a range of 3 to 5 mm. [0046] When the polishing pad conditioner 38 is immersed into the cleaning liquid 44, the inert gas is injected from the gas injecting part 46 provided at a lower portion of the cleaning bath 42. The inert gas is continuously injected until the cleaning of the polishing pad conditioner 38 is finished (step S70). The inert gas includes nitrogen gas and argon gas. In an alternative, nitrogen gas may be used as the inert gas. The inert gas has to be uniformly injected towards the front portion of the diamond disc 38 a of the polishing pad conditioner 38 which is immersed into the cleaning liquid 44. Accordingly, the inert gas is uniformly injected from the lower portion of the cleaning bath 42 to the upper portion of the cleaning bath 42. By the injection of the inert gas, bubbling of the cleaning liquid 44 is created in the cleaning bath 42, so that particles including the slurries sticking to the polishing pad conditioner 38 are separated from the polishing pad conditioner 38. Due to the pressure of the inert gas injected from the lower portion of the cleaning bath 42, the particles overflow from the cleaning bath 42 without floating on the cleaning liquid 44 or settling at the bottom of the cleaning bath 42. Since the particles effectively overflow from the cleaning bath 42 by the pressure of the inert gas, the polishing pad conditioner 38 is prevented from being contaminated by the particles. [0047] When the cleaning process is finished, the polishing pad conditioner head 38 b moves upward so that the polishing pad conditioner 38 coupled with the diamond disc 38 a is removed from the cleaning liquid 44. [0048] Accordingly, the particles sticking to the polishing pad conditioner 38 are effectively removed by the bubbling of the cleaning liquid 44. In addition, since the particles overflow from the cleaning bath or reservoir 42 together with the cleaning liquid 44, without floating on the cleaning liquid 44 or settling at the bottom of the cleaning bath 42, contamination of the polishing pad conditioner 38 caused by the particles is prevented. Accordingly, the wafer is prevented from being scratched by the polishing pad conditioner when polishing of the wafer is being carried out. In addition, since the solidified slurries do not exist around the polishing pad conditioner cleaning apparatus, the semiconductor device can be easily managed. [0049] Measurement of the particles [0050] The following is a comparison of the number of particles generated when polishing of wafers is carried out using the polishing pad conditioner cleaning apparatus of the preferred embodiments of this application, with respect to the number of particles generated when polishing of wafers is carried out using a conventional polishing pad conditioner cleaning apparatus. The particles include scratches formed on the wafers. Table 1 shows the results of the comparison. [0051] As shown in Table 1, the polishing pad conditioner cleaning apparatus of the preferred embodiments as shown in FIGS. 2 and 3, was used to clean polishing pad conditioners of randomly selected polishing apparatuses 1 to 5. Then, the polishing pads were polished using the cleaned polishing pad conditioners. After polishing of the polishing pads was carried out, the number of particles generated on the wafer in each case was measured. In the same manner, a conventional polishing pad conditioner cleaning apparatus was used to clean polishing pad conditioners of the same randomly selected polishing apparatuses 1 to 5. Then, the polishing pads were polished using the cleaned polishing pad conditioners. After polishing of the polishing pads was carried out, the number of particles generated on the wafer in each case was measured. The number of particles shown in Table 1 are mean values of the accumulated data which is measured after polishing wafers over a span of 30 days, by applying the conventional pad conditioner cleaning apparatus and the pad conditioner cleaning apparatus of the present invention to polishing apparatuses 1 to 5. [0052] According to Table 1, the number of particles decreased by about 6 to 18% depending on the polishing apparatuses. The particles decreased by about 11.8% on average. It is to be noted that while the polishing process is being carried out, particles can be generated on the wafer due to the polishing pad conditioner or due to other factors, such as particles already existing on the polishing pad itself. Accordingly, the particle reduction effect according to the present invention, which is 11.8% on average, indicates that particles generated by the polishing pad conditioner are almost all removed. [0053] As described above, the slurries sticking to the polishing pad conditioner are effectively removed by bubbling the cleaning liquid with inert gas injected into the cleaning bath. In addition, since the particles removed from the polishing pad conditioner overflow from the cleaning bath without floating on the cleaning liquid or settling at the bottom of the cleaning bath, the polishing pad conditioner can be prevented from being contaminated by the particles. Accordingly, particles or scratches, which are formed on the wafer by contamination of the polishing pad conditioner when the wafer is polished, are reduced so that the reliability and producibility of the semiconductor devices are improved. [0054] The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims. Referenced byCiting PatentFiling datePublication dateApplicantTitleUS6605159 *Aug 30, 2001Aug 12, 2003Micron Technology, Inc.Device and method for collecting and measuring chemical samples on pad surface in CMPUS6837942Aug 12, 2003Jan 4, 2005Micron Technology, Inc.Device and method for collecting and measuring chemical samples pad surface in CMP* Cited by examinerClassifications U.S. Classification438/692International ClassificationH01L21/8238, H01L21/461, H01L21/302, B24B53/007, H01L21/304Cooperative ClassificationY10S134/902, B24B37/04, B24B53/017European ClassificationB24B53/017, B24B37/04Legal EventsDateCodeEventDescriptionApr 29, 2010FPAYFee paymentYear of fee payment: 8Apr 21, 2006FPAYFee paymentYear of fee payment: 4Jul 10, 2001ASAssignmentOwner name: SAMSUNG ELECTRONICS CO., LTD., KOREA, REPUBLIC OFFree format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:YANG, MIN-SOO;KIM, MIN-GYU;REEL/FRAME:012018/0033Effective date: 20010625Owner name: SAMSUNG ELECTRONICS CO., LTD. 416, MAETAN-DONG, PAFree format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:YANG, MIN-SOO /AR;REEL/FRAME:012018/0033RotateOriginal ImageGoogle Home - Sitemap - USPTO Bulk Downloads - Privacy Policy - Terms of Service - About Google Patents - Send FeedbackData provided by IFI CLAIMS Patent Services©2012 Google