Source: https://patents.google.com/patent/JP6107376B2/en
Timestamp: 2020-07-07 04:32:17
Document Index: 156685445

Matched Legal Cases: ['art 2', 'art 3', 'arts 2', 'art 3', 'art 2', 'art 3', 'arts 2', 'art 2', 'art 3', 'art 42', 'art 16', 'art 16', 'art 36', 'art 36', 'art 2', 'art 3', 'art 3', 'art 4', 'art 40', 'art 42', 'art 81']

JP6107376B2 - Connector and wire harness - Google Patents
JP6107376B2
JP6107376B2 JP2013091498A JP2013091498A JP6107376B2 JP 6107376 B2 JP6107376 B2 JP 6107376B2 JP 2013091498 A JP2013091498 A JP 2013091498A JP 2013091498 A JP2013091498 A JP 2013091498A JP 6107376 B2 JP6107376 B2 JP 6107376B2
JP2013091498A
JP2014216135A (en
智也 久慈
潤 梅津
隆徳 小室
真也 林
敬浩 二ツ森
2013-04-24 Application filed by 日立金属株式会社 filed Critical 日立金属株式会社
2014-11-17 Publication of JP2014216135A publication Critical patent/JP2014216135A/en
2017-04-05 Publication of JP6107376B2 publication Critical patent/JP6107376B2/en
238000003780 insertion Methods 0.000 claims description 90
229920000393 Nylon 6/6T Polymers 0.000 description 4
239000004954 Polyphthalamides Substances 0.000 description 4
The present invention relates to a connector and a wire harness that may be used in an electric harness used for an eco-car such as a hybrid vehicle and an electric vehicle, and particularly used to transmit a large amount of electric power.
In recent years, significant progress has been made, for example, in hybrid vehicles, electric vehicles, etc., when transferring a large amount of power for connecting devices, such as between a motor and an inverter, or between an inverter and a battery. For example, the power harness used for the first connector terminal includes a first connector terminal including a first joint terminal and a first terminal housing that houses the first joint terminal, and a first connector terminal connected to the first joint terminal. A connector having a two-divided configuration of two joint terminals and a second connector portion including a second terminal housing that houses the second joint terminals is provided.
In recent years, such eco-cars have been reduced in weight for all parts for the purpose of improving energy-saving performance. However, one of the effective means for reducing the weight is to reduce the size. I hit it.
When the first terminal housing and the second terminal housing are fitted to each other, the applicant faces each other such that one surface of the plurality of first joint terminals and each one surface of the plurality of second joint terminals are paired. Proposing a multi-layer connector with a multi-layered structure in which a plurality of contacts are configured, the first joint terminals and the second joint terminals are alternately arranged, and the plurality of contacts are sandwiched between insulating members. (Patent Document 1).
The connector of Patent Document 1 includes a connection member that presses adjacent insulating members to fix and electrically connect a plurality of first joint terminals and a plurality of second joint terminals together at each contact. A plurality of insulating members are coupled to each other, and the movement of the insulating members in the fitting direction and the movement in the width direction, which is a direction perpendicular to the stacking direction and the fitting direction of the laminated structure, are regulated. It constitutes an assembly.
By configuring in this way, it is possible to realize a small stacked structure type connector by omitting the holding jig for holding the insulating member, and when an excessive force is applied to the cable. In addition, it is possible to prevent the displacement of the insulating member.
Further, the applicant of the present invention has found that both terminal housings are arranged in a direction in which the length direction of the first joint terminal and the length direction of the second joint terminal intersect to reduce the protruding length from the device when directly connected to the device. A so-called L-shaped connector for fitting the connector is being proposed.
Japanese Patent No. 4905608 Japanese Patent No. 4905542
By the way, in the L-shaped connector such as the connector proposed above, the cable extends in parallel to the surface of the shield case or the like of the device provided with the first connector portion. When the cable vibrates, the vibration is transmitted to the contact, and there is a problem that the first joint terminal and the second joint terminal are easily worn.
In particular, in a laminated structure type connector, since a plurality of contacts are held together by pressing by a connecting member, when a force is applied to rotate about the pressing direction as an axis, between both joint terminals. Deviation tends to occur, and countermeasures have been desired.
This invention is made in view of the said situation, and it is providing the connector and wire harness which can suppress abrasion of the joining terminal by vibration.
The present invention has been devised to achieve the above object, and includes a first terminal housing that houses a first joint terminal and is attached to a device to be attached, and a second joint terminal at least at an end. A second terminal housing in which a part of the cable is housed, and when the first terminal housing and the second terminal housing are fitted together, the first joint terminal and the second joint terminal come into contact with each other. In the connector in which the contact is configured, the two terminal housings are fitted in a direction intersecting with an extending direction of the cable extending from the second terminal housing, and the cable side of the cable is more than the contact. a part of the second terminal housing, a portion which houses the cable the cable is inserted The cable insertion portion, comprising a fixing means for fixing to the fixed member which is another member fixed integrally with the device or the device, said locking means, said fixation member of the cable insertion portion The connector is formed so as to extend from the side surface opposed to the fixed member .
The second terminal housing, one is formed in a hollow cylindrical shape having an opening, have a tubular body in which the first terminal housing is fitted to said opening, said cable insertion portion is tubular body are formed integrally on the side surface of the tubular body so as to communicate with the hollow portion of the fixing means may be found provided in the cable insertion portion.
The fixing means includes a first bolt fixing portion and a second bolt fixing portion that are fixed to the fixed member by bolts, a first connection portion that connects the first bolt fixing portion and the cable insertion portion, A second connecting portion that connects the second bolt fixing portion and the cable insertion portion, and the first connecting portion extends in one direction intersecting the longitudinal direction of the cable. And a first vertical portion that extends perpendicularly to the first horizontal portion and whose tip is fixed integrally to a side surface of the cable insertion portion that faces the fixed member, and the second connection portion includes: A second horizontal portion extending in the other direction intersecting the longitudinal direction of the cable, and a side surface extending perpendicularly to the second horizontal portion, the tip of which faces the fixed member of the cable insertion portion A second vertical portion fixed integrally to The first bolt fixing portion protrudes toward the fixed member side with respect to the first horizontal portion, and the second bolt fixing portion protrudes toward the fixed member side with respect to the second horizontal portion. It may be.
The cable may be fixed to the second terminal housing by having a tail plate having a two-part structure for sandwiching the cable, and fixing the tail plate to the second terminal housing.
In the first terminal housing, a plurality of the first joining terminals are arranged and accommodated, and in the second terminal housing, the plurality of second joining terminals are arranged and accommodated. Insulating members are arranged and stored, and when the first terminal housing and the second terminal housing are fitted together, each of one surface of the plurality of first joint terminals and one surface of the plurality of second joint terminals, respectively. A plurality of contact points are configured so as to face each other, the first connection terminals and the second connection terminals are alternately arranged, and the plurality of contact points are sandwiched between the insulating members. The plurality of first joint terminals and the plurality of second joint terminals are collectively fixed at each contact and electrically connected by pressing adjacent insulating members. It may include a connecting member for.
The contact may be configured in the second terminal housing, and the contact may be configured outside the device.
The present invention also provides a second terminal housing that houses a cable, a second joint terminal provided at an end of the cable, and a part of the cable provided with the second joint terminal at least at the end. And fitting the second terminal housing with a first terminal housing that is a counterpart housing of the second terminal housing and that houses the first joint terminal and is attached to the device to be attached; In the wire harness in which the first joint terminal and the second joint terminal are in contact with each other to form a contact, both the terminal housings are arranged in a direction intersecting with the extending direction of the cable extending from the second terminal housing. A portion of the second terminal housing on the cable side of the contact, The cable insertion portion into which the cable is a portion which houses the Buru is inserted, provided with fixing means for fixing to the fixed member which is another member fixed integrally with the device or the device The fixing means is a wire harness formed to extend from a side surface of the cable insertion portion facing the fixed member to the fixed member .
ADVANTAGE OF THE INVENTION According to this invention, the connector and wire harness which can suppress abrasion of the joining terminal by vibration can be provided.
It is a figure which shows the connector which concerns on this Embodiment, (a) is a side view, (b) is a top view. (A) is sectional drawing of the connector of FIG. 1, (b) is the perspective view which showed only the 1st junction terminal, the 2nd junction terminal, and the insulation member assembly. It is a perspective view of the connector of FIG. (A), (b) is a perspective view which shows the 1st connector part in the connector of FIG. It is a figure which shows the 1st junction terminal of the 1st connector part of FIG. 4, (a) is a perspective view, (b) is the top view seen from the insertion direction of the 1st junction terminal. FIG. 5 is a perspective view of a first terminal housing and a first inner housing in the first connector portion of FIG. 4. It is a perspective view which shows the 2nd connector part in the connector of FIG. (A) is the perspective view which abbreviate | omitted the 2nd terminal housing in the 2nd connector part of FIG. 7, (b) is the perspective view which abbreviate | omitted the 2nd inner housing further. It is a perspective view which shows the 2nd junction terminal and cable of the 2nd connector part of FIG. (A), (b) is a perspective view which shows the 2nd inner housing of the 2nd connector part of FIG. (A), (b) is a perspective view which shows the 2nd terminal housing of the 2nd connector part of FIG. It is a perspective view when the 2nd inner housing of FIG. 10 is attached to the 2nd terminal housing of FIG. It is a figure which shows the connection member of the 2nd connector part of FIG. 7, (a) is a perspective view, (b) is sectional drawing, (c) is a perspective view of a cam, (d) is a perspective view of a volt | bolt. (A) is a perspective view which shows the insulating member assembly of the 2nd connector part of FIG. 7, (b), (c) is a perspective view of a 1st insulating member. (A) is a perspective view which shows a 1st insulating member and a 2nd junction terminal, (b) is a perspective view which shows a 1st insulation member, a 2nd junction terminal, and a 1st junction terminal.
1 to 3 are diagrams showing a connector according to the present embodiment, in which FIG. 1A is a side view, FIG. 1B is a plan view, FIG. 2A is a cross-sectional view, and FIG. ) Is a perspective view showing only the first joint terminal, the second joint terminal, and the insulating member assembly, and FIG. 3 is a perspective view.
As shown in FIGS. 1-3, the connector 1 which concerns on this Embodiment is comprised by the 1st connector part 2 and the 2nd connector part 3, and by making these connector parts 2 and 3 fit, a some This is for connecting the power lines together.
More specifically, the connector 1 includes a first terminal housing (male side terminal housing) 5 in which a plurality (three) of first connecting terminals (male terminals) 4a to 4c are arranged and stored. A second connector part 3 having a part 2 and a second terminal housing (female side terminal housing) 7 in which a plurality (three) of second joining terminals (female terminals) 6a to 6c are arranged and stored; A plurality of (four) insulating members 8a to 8d are provided which are housed in alignment in the terminal housing 7 and insulate between the second joint terminals 6a to 6c.
When the first terminal housing 5 of the first connector portion 2 and the second terminal housing 7 of the second connector portion 3 are fitted to each other, the connector 1 has one surface of the plurality of first joining terminals 4a to 4c inside. Each and one of the surfaces of the plurality of second junction terminals 6a to 6c are pairs (first junction terminal 4a and second junction terminal 6a, first junction terminal 4b and second junction terminal 6b, first junction terminal 4c and first junction terminal A plurality of contact points are configured so as to face each other, and the first connection terminals 4a to 4c and the second connection terminals 6a to 6c are alternately arranged, and each contact point Is a laminated state sandwiched between the insulating members 8a to 8d.
In the connector 1, the first connector portion 2 is arranged such that the length direction of the first connecting terminals 4a to 4c is perpendicular to the surface of the device (including the shield case) in the shield case of the device such as an inverter or a motor. The first joint terminals 4a to 4c in the shield case (not shown) are electrically connected to the power supply line of the device. Cables 61a to 61c are connected to the second connector portion 3, and by connecting the first connector portion 2 and the second connector portion 3, the cables 61a to 61c and the power line of the device are electrically connected to each other. Connected. In the present embodiment, the second terminal housing 7 of the second connector portion 3 is configured to extend the cables 61a to 61c in the length direction of the second connecting terminals 6a to 6c. Here, the second joint terminals 6a to 6c are housed in the second terminal housing 7, but the second joint terminals 6a to 6c may be exposed from the second terminal housing 7, The second terminal housing 7 only needs to store a part of the cables 61a to 61c provided with the second joint terminals 6a to 6c at least at the end portions.
The connector 1 is configured to fit both the terminal housings 5 and 7 in a direction in which the length direction of the first joint terminals 4a to 4c intersects the length direction of the second joint terminals 6a to 6c. In the present embodiment, the connector 1 is fitted so that both the terminal housings 5 and 7 are fitted in a direction in which the length direction of the first joint terminals 4a to 4c and the length direction of the second joint terminals 6a to 6c are orthogonal to each other. It is composed. In other words, the connector 1 is configured to fit both the terminal housings 5 and 7 in a direction intersecting the extending direction of the cables 61 a to 61 c extending from the second terminal housing 7. Therefore, in the connector 1, when both the terminal housings 5 and 7 are fitted, the cables 61a to 61c are extended in a direction parallel to the surface of the device to which the first terminal housing 5 is attached. The fitting directions 5 and 7 are orthogonal to the extending direction of the cables 61a to 61c.
What provided the connector 1 (2nd connector part 3) in the edge part of the cables 61a-61c is the wire harness which concerns on this Embodiment.
Hereinafter, each structure of the connector parts 2 and 3 is explained in full detail.
[First connector part]
First, the 1st connector part 2 is demonstrated.
As shown in FIGS. 1 to 6, the first connector portion 2 mainly includes first connecting terminals 4 a to 4 c, a first terminal housing 5, and a first inner housing 10.
Electricity of different voltage and / or current is transmitted to each of the first joint terminals 4a to 4c. For example, in the present embodiment, a three-phase AC power supply line for the motor and the inverter is assumed, and ACs having different phases by 120 ° are transmitted to each of the first joint terminals 4a to 4c. Each of the first joint terminals 4a to 4c may be made of a metal such as silver, copper, or aluminum having high conductivity for the purpose of reducing power transmission loss in the connector 1 or the like. Moreover, each of the 1st junction terminals 4a-4c has some flexibility.
The first terminal housing 5 is preferably formed of a metal such as aluminum having high electrical conductivity and thermal conductivity in order to reduce shielding performance, heat dissipation, and weight of the connector 1, but is formed of resin or the like. You may make it do. In the present embodiment, the first terminal housing 5 is made of aluminum.
The first inner housing 10 is made of an insulating resin (for example, PPS (polyphenylene sulfide) resin, PPA (polyphthalamide) resin, PA (polyamide) resin, PBT (polybutylene terephthalate), epoxy resin) or the like.
The first connecting terminals 4 a to 4 c are inserted and fixed in through holes 10 a formed in the first inner housing 10. The first inner housing 10 is attached to the first terminal housing 5 so as to close the terminal attachment holes 5 a formed in the first terminal housing 5, whereby the first joint terminals 4 a to 4 c are connected to the first inner housing 10. The first terminal housing 5 is fixed to the first terminal housing 5 and is arranged and held in the first terminal housing 5 while being spaced apart from each other at a predetermined interval. The first inner housing 10 is provided with a protruding portion 10b that protrudes outward from the peripheral edge of the through hole 10a, thereby increasing the contact area with the first connecting terminals 4a to 4c. It is comprised so that terminal 4a-4c can be hold | maintained firmly.
The first terminal housing 5 is provided so as to close a hollow cylindrical body 20 having a substantially rectangular cross section and one opening of the cylindrical body 20, and a terminal mounting hole 5 a is formed. And a lid 24 provided integrally. The lid portion 24 is a portion that comes into contact with the surface of the shield case when the first connector portion 2 is attached to the shield case of the device, and is formed in a flange shape.
The first terminal housing 5 may be a part of the shield case (a part of the device to be attached). That is, the housing provided on the cable 61a to 61c side may be configured to be fitted into the insertion hole formed in the shield case of the device. In this case, a part of the shield case serves as the first terminal housing 5, and the housing on the side of the cables 61 a to 61 c fitted into the insertion hole serves as the second terminal housing 7.
The tubular body 20 is accommodated in the second terminal housing 7 when the terminal housings 5 and 7 are fitted together. A groove 22 is formed in the outer periphery of the cylindrical body 20 along the circumferential direction. By providing a packing (not shown) such as an O-ring in the groove 22, both terminal housings 5 and 7 are fitted. In this case, the second terminal housing 7 is waterproofed. The corners on the outer peripheral side at the end opposite to the lid portion 24 of the cylindrical body 20 are formed in a tapered shape in consideration of the fitting property with the second terminal housing 7. In this embodiment, the packing is provided on the first terminal housing 5 side (the groove 22 of the cylindrical body 20), but the packing may be provided on the second terminal housing 7 side. In this case, it is preferable to form a groove for providing packing on the inner periphery of the second terminal housing 7.
The first joint terminals 4 a to 4 c are arranged in the first terminal housing 5 so as to be aligned in the thickness direction. In the present embodiment, the first joint terminals 4a to 4c that are exposed to the outside from the first terminal housing 5 are aligned in the width direction by deforming the first joint terminals 4a and 4c into a crank shape. It is configured.
As shown in FIG. 5, the first joining terminals 4 a and 4 c are formed by connecting end side surfaces of two parallel plate-like members 60 a with an S-shaped connecting portion 60 b, and measuring the thickness direction, the width direction, and the length. It is formed in a crank shape when viewed from any direction. The first joint terminals 4a and 4c are formed in the same shape, and are arranged so as to be symmetric (180-degree rotational symmetry) with respect to the center in the thickness direction and the width direction of the first joint terminal 4b. With this configuration, the terminal arrangement direction can be changed without losing the symmetry of the power supply line, and the connection with the power supply line on the device side can be facilitated. In addition, the shape of the 1st junction terminals 4a-4c of the part exposed outside from the 1st terminal housing 5 is not limited to this, It can change suitably according to the request | requirement of the apparatus side. In order to facilitate insertion into the insulating member assembly 100 to be described later, chamfering is performed on the distal ends of the first joint terminals 4a to 4c (rounding may be performed).
[Second connector part]
Next, the 2nd connector part 3 is demonstrated.
As shown in FIGS. 1 to 3 and FIGS. 7 and 8, the second connector portion 3 holds the three second joining terminals 6 a to 6 c in an aligned state in a state of being spaced apart at a predetermined interval. A plurality of second terminal housings 7 in which the three second connection terminals 6a to 6c are arranged and accommodated, and a plurality of substantially rectangular parallelepiped shapes provided in the second terminal housing 7 and insulating each of the second connection terminals 6a to 6c. By pressing the insulating members 8a to 8d and the adjacent insulating member 8a, the plurality of first connecting terminals 4a to 4c and the plurality of second connecting terminals 6a to 6c are collectively fixed at each contact and electrically And a connecting member 9 to be connected.
Cables 61a to 61c extending from the motor side are connected to one end sides of the second joining terminals 6a to 6c, respectively. The cables 61 a to 61 c are formed by forming an insulating layer 63 on the outer periphery of the conductor 62. In the present embodiment, the conductor 62 having a cross-sectional area of 50 mm 2 is used.
Each of the second joint terminals 6a to 6c may be made of a metal such as silver, copper, or aluminum having high conductivity for the purpose of reducing power transmission loss in the connector 1 or the like. Moreover, each of the 2nd junction terminals 6a-6c has some flexibility.
As shown in FIG. 9, each of the second joining terminals 6 a to 6 c is formed integrally with the caulking portion 45 for caulking the conductor 62 exposed from the distal end portion of the cables 61 a to 61 c and the caulking portion 45. It has a plate-like member 46 and is formed in a crank shape by bending the base end portion of the plate-like member 46 (connection portion with the caulking portion 45) into an S shape. Projections 27 a are formed on the plate-like member 46 so as to protrude upward (or downward) from both ends in the width direction at the base end portion of the plate-like member 46. This protrusion 27a constitutes a drop prevention mechanism 27 described later. A chamfering process is performed on the distal ends of the second connection terminals 6a to 6c in order to facilitate the insertion into the insulating members 8b to 8d (a rounding process may be used).
As shown in FIGS. 7 and 8, the cables 61 a to 61 c are aligned at a predetermined interval by a second inner housing 30 made of a resin molded body having a multi-tubular shape (a shape in which a plurality of tubes are connected). Retained. The second connecting terminals 6 a to 6 c are fixed to the second terminal housing 7 via the cables 61 a to 61 c and the second inner housing 30. At this time, each of the second joint terminals 6a to 6c faces each other so as to be paired with each of the second joint terminals 6a to 6c when the first connector portion 2 and the second connector portion 3 are fitted. The first connecting terminals 4a to 4c to be connected (that is to be connected) are positioned and held so as to be positioned below (on the side opposite to the connecting member 9).
The second inner housing 30 is made of an insulating resin (for example, PPS (polyphenylene sulfide) resin, PPA (polyphthalamide) resin, PA (PA)) in order to insulate the second connecting terminals 6a to 6c from each other and prevent short circuit. Polyamide) resin, PBT (polybutylene terephthalate), epoxy resin) and the like. Even if each of the cables 61a to 61c connected to each of the second joint terminals 6a to 6c by the second inner housing 30 is a cable having excellent flexibility, the second joint terminals 6a to 6c are connected to each other. It can be held in place. That is, in this embodiment, since cables having excellent flexibility can be used as the cables 61a to 61c, the degree of freedom in wiring when the cables 61a to 61c are laid can be improved.
As shown in FIG. 10, the second inner housing 30 is formed in a multi-tubular shape in which three square tubes having one open side are continuously formed, and a main body portion 30 a formed in a rectangular parallelepiped shape as a whole, and a main body portion A plate-like parallel portion 30b extending in the insertion direction of the cables 61a to 61c from the side end portion of 30a, and a plate-like vertical portion 30c extending orthogonally from the tip end portion of the parallel portion 30b. The insulating members 8a to 8d are configured to be accommodated in a space 30d surrounded by the front surface of the cables 61a to 61c in the insertion direction, the parallel portion 30b, and the vertical portion 30c.
Also, the lower end portion of the parallel portion 30b, more specifically, the lower end portion of the parallel portion 30b, which is parallel to the corner portion intersecting with the front surface of the main body portion 30a in the insertion direction of the cables 61a to 61c and the vertical portion 30c. At the corner intersecting with the portion 30b, the outermost first insulating member 8d is inserted into a connecting groove 82 (described later) of the first insulating member 8d to position the insulating member assembly 100 (described later) with respect to the second terminal housing 7. Positioning projections 30h for performing are formed.
Terminals for inserting the second joining terminals 6a to 6c (exposing the distal ends of the second joining terminals 6a to 6c from the inside of the main body 30a) on the front surface in the insertion direction of the cables 61a to 61c of the main body 30a. An insertion hole 30e is formed. Further, locking protrusions 30f for locking and fixing the second inner housing 30 to the second terminal housing 7 are formed on the upper and lower surfaces (both side surfaces in the arrangement direction of the cables 61a to 61c) of the main body 30a. Has been.
In the present embodiment, by inserting the second joint terminals 6a to 6c into the terminal insertion hole 30e, the second joint terminals 6a to 6c are directly held by the second inner housing 30, and the second joint terminals 6a to 6c Although positioning is performed, the present invention is not limited to this, and by holding the cables 61a to 61c (more specifically, the positions close to the second connecting terminals 6a to 6c and the end portions of the cables 61a to 61c), It is also possible to configure so that the two junction terminals 6a to 6c are positioned. In addition, in order to suppress the deformation of the second joint terminals 6a to 6c due to the pressing of the connection member 9, it is preferable that the size of the terminal insertion hole 30e is slightly larger than the size of the second joint terminals 6a to 6c.
In the second connector portion 3, a disconnection prevention mechanism 27 is provided so that the cables 61 a to 61 c do not come out of the second inner housing 30 even when the cables 61 a to 61 c are pulled. The disconnection prevention mechanism 27 is a protrusion formed at the base end portion of each of the second connecting terminals 6a to 6c (in the vicinity of the cables 61a to 61c, in this embodiment, the end portion on the caulking portion 45 side of the plate-like member 46). 27a and the cable 61a to 61c and the second connecting terminals 6a to 6c are inserted into the main body 30a of the second inner housing 30, and then formed on the side surface of the main body 30a (the side surface on the opening side of the second terminal housing 7). The inner plate insertion hole 30g is inserted so as to protrude into each of the multiple cylinders, and the protrusion 27a is locked to restrict the movement of the protrusion 27a to the rear (cables 61a to 61c side). (See FIG. 2 (a)) The inner plate 27b. In the present embodiment, the structure of the inner plate 27b is not limited, and any structure can be used as long as it can be engaged with the protrusions 27a of the three second connecting terminals 6a to 6c and can restrict the movement of the protrusions 27a. Such a structure may be used.
As shown in FIGS. 1, 2, 7, and 11, the second terminal housing 7 includes a hollow cylindrical body 36 having a substantially rectangular cross section opened on one side. The terminal housing 5 is configured to be inserted and fitted. A cylindrical cable insertion portion 36a into which the cables 61a to 61c are inserted is integrally formed on the side surface of the cylindrical body 36 (the right side surface in FIG. 11). The hollow portion of the cylindrical body 36 and the hollow portion of the cable insertion portion 36a are communicated with each other through three rectangular insertion holes 36f through which the cables 61a to 61c pass, and the cables 61a to 61c are connected to the cable insertion portion 36a. The hollow portion and the insertion hole 36f are inserted into the cylindrical body 36. The insertion direction of the first terminal housing 5 and the insertion direction of the cables 61a to 61c are orthogonal to each other.
Here, the fixing means 40 which is a main part of the present invention will be described.
In the connector 1 according to the present embodiment, a portion (cable insertion portion 36a) that is a part of the second terminal housing 7 closer to the cables 61a to 61c than the contacts and accommodates the cables 61a to 61c The fixing means 40 for fixing to the apparatus (a shield case is included) to which the 1 terminal housing 5 is attached is provided. In the present embodiment, the case where the fixing means 40 is for fixing the second terminal housing 7 to the device will be described. However, the object for fixing the second terminal housing 7 is not limited to the device itself. Alternatively, for example, the second terminal housing 7 can be configured to be fixed to another member fixed integrally with the device, such as a frame for fixing the device to the vehicle body or a vehicle body itself to which the device is fixed. .
By fixing the second terminal housing 7 closer to the cables 61a to 61c than the contacts to the device, the vibration of the cables 61a to 61c is prevented from being transmitted to the contacts, and the first joint terminals 4a to 4c and the second joint terminals 6a. It becomes possible to suppress the occurrence of wear in ˜6c.
By the way, the vibration of the cables 61a to 61c affects not only the wear of the junction terminals 4a to 4c and 6a to 6c but also the fitting state of the terminal housings 5 and 7. Although a packing is interposed between the terminal housings 5 and 7 and plays a role of waterproofing, when the vibrations of the cables 61a to 61c are transmitted to the second terminal housing 7, the packing is deformed and the waterproof function is impaired. There is a risk of being. In order to prevent the vibration of the cables 61a to 61c from affecting the fitting state of the two terminal housings 5 and 7, it is desirable to fix the vicinity of the cables 61a to 61c of the second terminal housing 7 to the device as much as possible. . Therefore, in the present embodiment, the fixing means 40 is provided in the cable insertion portion 36a, and the fixing means 40 is configured to fix the cable insertion portion 36a to the device.
Specifically, in the present embodiment, the fixing means 40 is connected to the bolt fixing portion 41 fixed to the device by a bolt (not shown), and the bolt fixing portion 41 and the cable insertion portion 36a are connected. Part 42. The bolt fixing portion 41 is formed with a bolt insertion hole 41a through which a bolt is passed.
In the connector 1, in order to avoid the flange-like lid portion 24 of the first terminal housing 5, the bolt fixing portion 41 is provided at a position protruding in the arrangement direction of the cables 61 a to 61 c from the lid portion 24. The horizontal portion 42a extending in the arrangement direction of the cables 61a to 61c and the end of the horizontal portion 42a opposite to the bolt fixing portion 41 extend perpendicularly to the horizontal portion 42a, and the tip thereof is integrated with the cable insertion portion 36a. An L-shaped connecting portion 42 including a fixed vertical portion 42b was formed. The bolt fixing portion 41 protrudes downward (equipment side) from the horizontal portion 42a of the connection portion 42, and its lower surface (device side surface) coincides with the lower surface (device side surface) of the lid portion 24. . Two fixing means 40 are provided symmetrically with respect to the center in the arrangement direction of the cables 61a to 61c of the cable insertion portion 36a (the lamination direction of the laminated structure).
The specific structure of the fixing means 40 is not limited to this. For example, a band-shaped member covering the entire cable insertion portion 36a can be fixed to the device. Further, the bolt fixing portion 41 is formed on the lid portion 24 and a hole communicating with the bolt insertion hole 41a is formed in the lid portion 24, and the lid portion 24 and the bolt fixing portion 41 (that is, the first terminal housing 5 and the first terminal) are formed by bolts. The two terminal housings 7) may be fixed together. Further, when the first terminal housing 5 is a part of the shield case, the lower surface of the bolt fixing portion 41 may be configured to coincide with the upper surface of the first terminal housing 5.
Furthermore, even when the second terminal housing 7 is fixed, if the cables 61a to 61c vibrate in the second terminal housing 7, the vibration is transmitted and the joining terminals 4a to 4c and 6a to 6c are worn. There is a case. Therefore, in the present embodiment, the cables 61a to 61c are connected to the second terminal so that the vibrations of the cables 61a to 61c are transmitted to the contacts and the first joint terminals 4a to 4c and the second joint terminals 6a to 6c are not worn. It is fixed to the housing 7.
Specifically, as shown in FIG. 8, the cables 61 a to 61 c are sandwiched between the tail plates 50 having a two-part structure having the clamping portions 50 a for clamping the cables 61 a to 61 c, and the claws 50 b provided on the tail plate 50 are The tail plate 50 is fixed to the cable insertion portion 36a by being locked in a groove 36d (see FIG. 11) provided in the cable insertion portion 36a, so that the cables 61a to 61c are connected to the cable insertion portion 36a via the tail plate 50. It was configured to be fixed. In the present embodiment, two tail plates 50 are used to more firmly fix the cables 61a to 61c. The movement of the tail plate 50 to the inside of the cylindrical body 36 is restricted by the wall around the insertion hole 36f (see FIG. 11A), and the cables 61a to 61b are forced to the inside of the cylindrical body 36. It also plays a role in reducing intrusion. Further, the tail plate 50 plays a role of retaining a waterproof packing (not shown) that reduces water intrusion into the second terminal housing 7 through the cables 61 a to 61 c in the second terminal housing 7. The waterproof packing is provided between the two tail plates 50.
Although not shown, a braided shield for the purpose of improving shield performance may be wound around the cables 61a to 61c drawn from the second terminal housing 7. For example, the braided shield is electrically connected to the first terminal housing 5 via the second terminal housing 7 and may be grounded.
Further, although not shown in the drawing, rubber boots for preventing water from entering the cable insertion portion 36a and the cylindrical body 36 are put on the outer periphery of the cable insertion portion 36a from which the cables 61a to 61c are drawn.
In addition, a connection member insertion hole 26 for inserting the connection member 9 is formed in the upper portion (upper side in FIG. 11) of the cylindrical body 36. The second terminal housing 7 at the periphery of the connection member insertion hole 26 is formed in a cylindrical shape (hollow cylindrical shape).
A rectangular parallelepiped pedestal 87 protruding toward the connection member insertion hole 26 is provided on the inner peripheral surface of the cylindrical body 36 at a position facing the connection member insertion hole 26. In the connector 1, a laminated structure is sandwiched between the connecting member 9 and the pedestal 87, and the connecting member 9 is pushed into the pedestal 87 side to apply a pressing force to the laminated structure, thereby applying a pressing force to each contact. Further, a locking groove 36 c for locking the locking protrusion 30 f of the second inner housing 30 and fixing the second inner housing 30 to the cylindrical body 36 is formed on the inner peripheral surface of the cylindrical body 36. ing.
As shown in FIG. 12, the second inner housing 30 has a main body portion 30 a disposed on the cable insertion portion 36 a side of the pedestal 87, a parallel portion 36 b passing over the pedestal 87, and the cable insertion portion 36 a of the pedestal 87. The vertical portion 30c is disposed on the opposite side to the side. When the second inner housing 30 is mounted in the second terminal housing 7, the positioning protrusion 30 h of the second inner housing 30 is placed on the pedestal 87.
The second terminal housing 7 is preferably formed of a metal such as aluminum having high electrical conductivity and thermal conductivity to reduce the shielding performance, heat dissipation, and weight of the connector 1, but is formed of resin or the like. You may make it do. In the present embodiment, the cylindrical body 36 is made of aluminum.
As shown in FIGS. 2, 7, and 8, the plurality of insulating members 8 a to 8 d are accommodated in the second terminal housing 7 while being aligned and stored on the other surfaces of the plurality of second connection terminals 6 a to 6 c (first bonding). A plurality of first insulating members 8b to 8d integrally provided on each of the surfaces opposite to the surfaces bonded to the terminals 4a to 4c), the plurality of first bonding terminals 4a to 4c and the plurality of second bonding terminals. The other surface of the first joint terminal 4a located on the outermost side (the uppermost side in FIGS. 2, 7, and 8) when 6a to 6c are in a laminated state (the side opposite to the surface joined to the second joint terminal 6a) And a second insulating member 8a provided so as to face the surface.
In the connector 1 according to the present embodiment, the insulating members 8a to 8d are connected to each other, and the insulating member restricting means 101 that restricts the movement in the direction perpendicular to the stacking direction of the stacked structure of the insulating members 8a to 8d. The insulating member assembly 100 having the structure is configured. The insulating member restricting means 101 is configured to restrict the movement of the insulating members 8a to 8d in the XY plane when considering an orthogonal coordinate system in which the stacking direction of the stacked structure is the Z axis.
Insulating member assembly 100 has holes for inserting both joining terminals 4a to 4c and 6a to 6c inserted in the orthogonal direction, that is, a first terminal insertion for inserting first joining terminals 4a to 4c. A hole 102 and a second terminal insertion hole 103 for inserting the second joining terminals 6a to 6c are formed. The first terminal insertion hole 102 is formed between adjacent insulating members 8a to 8d, and the second terminal insertion hole 103 is formed in each first insulating member 8b to 8d. Details of the insulating member assembly 100 will be described later.
As shown in FIG. 13, the connecting member 9 is composed of a cam 9a and a bolt 9b. The cam 9a is formed in a cylindrical shape that opens only downward, and has an irregularly shaped hole (here, a star-shaped hole) 9c formed on its upper surface so that it can be rotated by fitting a tool such as a wrench. It has become. On the side surface of the cam 9a, a groove 9h for receiving a packing 14 (see FIG. 2A) such as an O-ring that prevents water from entering the second terminal housing 7 is formed. The lower portion of the cam 9a (including the position where the groove 9h is formed) is enlarged in a flange shape, and the cam 9a is inserted into the connection member insertion hole 26 of the second terminal housing 7, as shown in FIG. By inserting and fixing the ring-shaped fixing member 26b into the groove 26a formed on the inner peripheral surface of the connecting member insertion hole 26, the flange portion interferes with the fixing member 26b and the cam 9a moves outward. The cam 9a is rotatably held between the second terminal housing 7 and the fixing member 26b.
The upper part of the bolt 9b is inserted into the hollow part of the cam 9a. The bolt 9b is formed in a cylindrical shape that opens only downward, and a convex portion 9d is formed so as to protrude outward from a circumferentially opposed position (see FIG. 13D). The lower portion of the bolt 9b is enlarged in a flange shape, and a notch 9e formed in the flange portion is formed into a vertically extending projection 36e (see FIG. 11A) formed in the second terminal housing 7. By slidably engaging, it is possible to slide in the vertical direction without rotating with the rotation of the cam 9a.
A slope 9f that gradually protrudes downward along the circumferential direction is formed at the peripheral edge of the upper surface in the hollow portion of the cam 9a. Two slopes 9f are formed at positions 180 degrees rotationally symmetric with respect to the rotation axis of the cam 9a so as to correspond to the two convex portions 9d of the bolt 9b. A stopper 9g is provided at the end of the slope 9f that protrudes downward to interfere with the projection 9d of the bolt 9b to prevent the cam 9a from over-rotating.
In this connection member 9, when the cam 9a is rotated, the slope 9f interferes with the convex portion 9d of the bolt 9b and moves the bolt 9b toward the second insulating member 8a to press the second insulating member 8a. ing. With this configuration, the cam 9a rotated by the worker is always at a fixed position and cannot move up and down, so that workability is improved.
As the cam 9a and the bolt 9b, for example, one made of a metal such as SUS, iron, or copper alloy may be used. In addition, although the thing made from resin may be used as the cam 9a and the volt | bolt 9b, it is preferable to use a metal thing from a viewpoint of intensity | strength.
Further, an elastic member 15 that applies a predetermined pressing force to the second insulating member 8a is provided between the bolt 9b of the connecting member 9 and the upper surface of the second insulating member 8a immediately below the bolt 9b. In the present embodiment, the upper portion of the elastic member 15 is accommodated in the hollow portion of the bolt 9b. This is a device for reducing the size of the connector 1 by shortening the distance between the bolt 9b and the second insulating member 8a even when the length of the elastic member 15 is long to some extent. The elastic member 15 is composed of a metal (for example, SUS) spring. In the present embodiment, the elastic member 15 is positioned as a part of the connection member 9.
The upper surface of the second insulating member 8a with which the lower part of the elastic member 15 abuts is formed with a concave part 16 that covers (stores) the lower part of the elastic member 15, and the bottom part of the concave part 16 (that is, the lower part of the elastic member 15 abuts). The seat portion is provided with a receiving member 17 made of metal (for example, SUS) that receives the elastic member 15 and prevents damage to the second insulating member 8a made of insulating resin.
The receiving member 17 is for preventing damage to the second insulating member 8a by dispersing the stress applied from the elastic member 15 to the upper surface of the second insulating member 8a. Therefore, it is preferable to make the contact area between the receiving member 17 and the second insulating member 8a as large as possible. In the present embodiment, in order to increase the contact area between the receiving member 17 and the second insulating member 8a, the receiving member 17 having a shape that contacts the entire bottom surface of the recess 16 is provided.
[Connection between the first connector portion and the second connector portion]
When the terminal housings 5 and 7 are fitted, the first joint terminals 4a to 4c are inserted into the first terminal insertion holes 102, respectively, and the pair of second joint terminals 6a to 6c and the insulating members 8a to 8d. Inserted between. And by this insertion, while facing each of one surface of several 1st junction terminals 4a-4c and each of one surface of several 2nd junction terminals 6a-6c, it is 1st junction terminal 4a-. 4c, second joining terminals 6a to 6c, and insulating members 8a to 8d are alternately arranged, that is, the first joining terminals 4a to 4c and the second joining terminals 6a to 6c are paired with the insulating members 8a to 8d. It will be in the lamination state arrange | positioned so that may be pinched | interposed.
At this time, each of the first insulating members 8b to 8d is provided inside the second connector portion 3 at the tip end side of the second joint terminals 6a to 6c that are held in alignment with being separated at a predetermined interval. Therefore, the interval between the insulating members 8b to 8d can be maintained without separately providing a holding jig or the like for holding the interval between the insulating members 8b to 8d. Thereby, each of the 1st junction terminals 4a-4c can be easily inserted between each of the 2nd junction terminals 6a-6c used as a pair, and insulating member 8a-8d. That is, the insertability of the first joint terminals 4a to 4c is not lowered. In addition, since it is not necessary to provide a holding jig for holding the interval between the insulating members 8b to 8d, it is very effective in that further downsizing can be realized as compared with the conventional case.
Further, the contact point related to the first joint terminal 4a and the second joint terminal 6a is sandwiched between the second insulation member 8a and the first insulation member 8b provided on the second joint terminal 6a constituting the contact point. Similarly, the first insulating member 8c (or 6c) provided on the second joint terminal 6b (or 6c) that constitutes the contact is a contact point related to the first joint terminal 4b (or 4c) and the second joint terminal 6b (or 6c). Or 8d) and the first insulating member 8b (or 8c) provided on the second junction terminal 6a (or 6b) constituting another contact.
In this state, when the cam 9a of the connecting member 9 is rotated with a tool such as a wrench and the cam 9a is pushed downward, the elastic member 15 causes the second insulating member 8a, the first insulating member 8b, the first insulating member 8c, The insulating members 8d are pressed in this order, and each of the contacts is pressed so as to be sandwiched between any two of the insulating members 8a to 8d to apply a pressing force to each contact, and the contacts are insulated from each other. It is touched in the state that was done. At this time, each of the first joint terminals 4a to 4c and each of the second joint terminals 6a to 6c are slightly bent by the pressing from the insulating members 8a to 8d and are brought into contact in a wide range. As a result, each contact point is firmly contacted and fixed even in an environment such as a vehicle that generates vibrations.
[Insulation member assembly]
As shown in FIGS. 2, 8, and 14, the insulating member assembly 100 is configured by sequentially connecting the insulating members 8 a to 8 d in the stacking direction. That is, the insulating member assembly 100 is configured by connecting the second insulating member 8a and the first insulating member 8b, the first insulating member 8b and the first insulating member 8c, and the first insulating member 8c and the first insulating member 8d, respectively. Is done.
In the insulating member assembly 100, the insulating member restricting means 101 restricts the movement of the insulating members 8a to 8d in the direction perpendicular to the stacking direction when the insulating members 8a to 8d are connected. In the insulating member assembly 100, the insulating members 8a to 8d are coupled so as to be relatively movable in the stacking direction in order to transmit the pressing force by the connecting member 9 to the respective contacts.
The insulating member restricting means 101 includes a plurality of connecting pieces 81 provided on one of the insulating members 8a to 8d adjacent in the stacking direction and protruding toward the other of the adjacent insulating members 8a to 8d, and the adjacent insulating members 8a to 8d. And a plurality of connection grooves 82 which are provided so as to correspond to the plurality of connection pieces 81 and slidably accommodate the plurality of connection pieces 81 in the stacking direction.
In the present embodiment, the insulating members 8a to 8d are formed so that the shape viewed from the stacking direction is substantially rectangular, and at least two of the four corners of the insulating members 8a to 8d are connected to the connecting pieces. One or both of 81 and the connecting groove 82 are formed. Here, a case will be described in which one or both of the connecting piece 81 and the connecting groove 82 are formed in each of the four corners of the insulating members 8a to 8d.
In the insulating member assembly 100, the first insulating members 8b to 8d are provided with the first connecting members 6b to 8d from the four corners in the width direction of the first insulating members 8b to 8d. To the opposing insulating members 8a-8c across the 6c (the second insulating member 8a for the first insulating member 8b, the first insulating member 8b for the first insulating member 8c, and the first insulating member 8c for the first insulating member 8d). The extending connecting pieces 81 are integrally formed.
Further, the insulating members 8a to 8c facing the first insulating members 8b to 8d (facing the second connecting terminals 6a to 6c provided with the first insulating members 8b to 8d) are in contact with the insulating members 8a to 8c. Connection grooves 82 are formed on both side surfaces to accommodate the connection pieces 81 slidably in the stacking direction. In the present embodiment, the plurality of first insulating members 8b to 8d are formed in the same shape, and the connecting groove 82 is also formed in the outermost first insulating member 8d. Moreover, in this Embodiment, the connection piece 81 and the connection groove | channel 82 were formed in the substantially rectangular shape seeing from the lamination direction.
By forming the plurality of first insulating members 8b to 8d in the same shape, the number of parts can be reduced and the cost can be reduced, and the connecting groove 82 formed in the outermost first insulating member 8d can be formed. Utilizing this, the insulating member assembly 100 can be positioned with respect to the second terminal housing 7. In the present embodiment, the positioning protrusion 30h (see FIGS. 10 and 12) provided in the second terminal housing 7 is inserted into the connecting groove 82 of the first insulating member 8d, whereby the insulating member assembly 100 is Positioning with respect to the second terminal housing 7 is performed. In this embodiment, the positioning protrusion 30h is formed on the second inner housing 30, but it is of course possible to form it directly on the second terminal housing 7.
The connecting piece 81 of the first insulating member 8b is connected to the connecting groove 82 of the second insulating member 8a, the connecting piece 81 of the first insulating member 8c is connected to the connecting groove 82 of the first insulating member 8b, and the connecting piece of the first insulating member 8d. By accommodating 81 in the connecting groove 82 of the first insulating member 8c, the insulating members 8a to 8d are connected in a state of being relatively movable in the stacking direction, and the insulating member assembly 100 is configured.
Further, in the insulating member assembly 100, when the insulating members 8a to 8d are connected (stacked), the tip (upper end) of the connecting piece 81 is regulated by the upper surface of the connecting groove 82, and the insulating members 8a to 8d are spaced apart from each other. Is regulated so as not to be narrower than a predetermined interval (referred to as a minimum stacking interval).
This minimum stacking interval is adjusted to be slightly smaller than the total thickness (referred to as contact thickness) of the first joining terminals 4a to 4c and the second joining terminals 6a to 6c constituting the contact. When the minimum stacking interval is larger than the contact thickness, the pressing force by the connection member 9 is not transmitted to the contact, and when the minimum stacking interval is too small, the second joint terminals 6a to 6c are deformed for some reason. This is because the positional deviation in the stacking direction of the insulating members 8a to 8d becomes too large, and problems such as deterioration of fitting property occur. The minimum stacking interval can be adjusted by adjusting the length difference in the stacking direction between the connecting piece 81 and the connecting groove 82 (for example, the connecting piece 81 is made longer than the length of the connecting groove 82). The minimum stacking interval will become longer.
As shown in FIG. 15 (a), the four connecting pieces 81 of the first insulating members 8b to 8d are substantially Γ-shaped when viewed from the length direction of the second connecting terminals 6a to 6c, or substantially horizontally reversed. It is formed in a Γ shape, and a U-shaped fitting groove 83 that opens toward the inside is formed. By inserting the second joint terminals 6a to 6c into the fitting groove 83, the first insulating members 8b to 8d are locked and fixed to the second joint terminals 6a to 6c. That is, the connecting piece 81 has both the role of connecting the insulating members 8 a to 8 d and the role of locking the second connecting terminals 6 a to 6 c, and the fitting groove 83 becomes the second terminal insertion hole 103. ing.
On the other hand, as shown in FIGS. 2 (b) and 15 (b), when the terminal housings 5 and 7 are fitted, the positions facing the openings of the second terminal housing 7 (of the first connecting terminals 4a to 4c). The first joining terminals 4a to 4c are inserted between the connecting pieces 81 formed on the insertion side. That is, the connecting piece 81 formed at a position facing the opening of the second terminal housing 7 also serves to guide and position the tip end portions of the first connecting terminals 4a to 4c, and the second connecting terminal 6a. ˜6c and the insulating members 8a to 8c, and the opening sandwiched between the connecting pieces 81 is the first terminal insertion hole 102.
In the present embodiment, as shown in FIGS. 15A and 15B, the plurality of first insulating members 8 b to 8 d are connected to the first joining terminals 4 a to 4 c of the second joining terminals 6 a to 6 c on the insertion side. Covers the end face and prevents the joint terminals 4a to 4c and 6a to 6c from colliding when the first joint terminals 4a to 4c are inserted between the second joint terminals 6a to 6c and the insulating members 8a to 8c. The collision prevention walls 84 are formed integrally, and chamfering (or rounding) is performed on the corners of the collision prevention walls 84 to facilitate the insertion of the first joint terminals 4a to 4c. Similar chamfering (or rounding) is performed on the insulating members 8a to 8c (that is, on the side opposite to the connecting member 9 of the insulating members 8a to 8c) at the position facing the collision preventing wall 84, and the first joining terminals 4a to 4c. Is also formed at the corner on the insertion side. Although omitted in the present embodiment, the corners on the first terminal insertion hole 102 side of the connecting piece 81 may be chamfered or rounded to facilitate the insertion of the first connection terminals 4a to 4c. . The collision preventing wall 84 is formed so that the upper surface thereof is flush with the upper surfaces of the second connection terminals 6a to 6c.
By providing the first insulating members 8 b to 8 d on the second connecting terminals 6 a to 6 c, the first insulating members 8 b to 8 d are connected to the second terminal housing 7 via the second connecting terminals 6 a to 6 c and the second inner housing 30. Thus, the first insulating members 8b to 8d are positioned with respect to the first terminal housing 5. In a state in which the first terminal housing 5 is positioned, a gap is formed between the tip of the connecting piece 81 and the upper surface of the connecting groove 82, and the first insulating members 8b to 8d move relatively in the stacking direction. It is possible. At this time, the insulating members 8a to 8d are accommodated in a space 30d surrounded by the main body portion 30a, the parallel portion 30b, and the vertical portion 30c of the second inner housing 30 (see FIGS. 10 and 12). ).
The width of the fitting groove 83 in the stacking direction (width of the U-shaped opening) is formed slightly larger than the thickness of the second joint terminals 6a to 6c. Accordingly, when the second joining terminals 6a to 6c are fitted into the fitting groove 83, a gap (clearance) is formed between the fitting groove 83 and the second joining terminals 6a to 6c. The 1 insulating members 8b to 8d are provided with a backlash with respect to the second connecting terminals 6a to 6c. Even if the positions of the first insulating members 8b to 8d are somewhat shifted by providing the first insulating members 8b to 8d with rattling with respect to the second connecting terminals 6a to 6c, the first insulating member Since 8b-8d can move flexibly, it is possible to prevent the first connecting terminals 4a-4c from abutting against the first insulating members 8b-8d, and the like, thereby preventing the fitting property from deteriorating. Further, by forming a gap (clearance) between the fitting groove 83 and the second joining terminals 6a to 6c, the second joining terminals 6a to 6c can be easily fitted into the fitting groove 83. . Although omitted in the present embodiment, in order to facilitate the fitting of the second joining terminals 6a to 6c to the fitting groove 83, the periphery of the fitting groove 83 (and the second joining terminals 6a to 6a). A chamfering process or a rounding process may be applied to the corners of the first insulating members 8b to 8d on the 6c insertion side.
Further, in the first insulating members 8b to 8d, a connecting wall 85 is integrally formed so as to connect the two connecting pieces 81 on the opposite side to the insertion side of the second connecting terminals 6a to 6c. The connection wall 85 is provided in parallel with the insertion direction of the first connection terminals 4 a to 4 c so as to close the side opposite to the insertion side of the second connection terminals 6 a to 6 c of the fitting groove 83. In addition, the end of the second joint terminals 6a to 6c is brought into contact with the connecting wall 85, thereby preventing the second joint terminals 6a to 6c from being positioned and over-inserted. Further, the connecting wall 85 is configured to extend downward and cover the side of the connecting groove 82 opposite to the insertion side of the second joining terminals 6a to 6c, and contact when the connecting piece 81 is inserted into the connecting groove 82. The area is increased and the connection between the insulating members 8b to 8d is further stabilized. The connecting wall 85 is formed to a height that does not collide with the opposing insulating members 8a to 8c when the interval between the insulating members 8a to 8d is set to the minimum stacking interval.
Further, as shown in FIG. 15 (b), the connecting wall 85 is located on the side of the first joint terminals 4a to 4c when the two terminal housings 5 and 7 are fitted and the first joint terminals 4a to 4c are inserted. It also plays the role of increasing the creepage distance between each contact. Such a configuration is particularly effective when the insulating members 8b to 8d are downsized and the connector 1 as a whole is downsized. In the present embodiment, when the terminal housings 5 and 7 are fitted, the first joint terminals 4a to 4c are inserted halfway without covering the entire second joint terminals 6a to 6c. This increases the creeping distance between the contacts through the side opposite to the insertion side of the first joint terminals 4a to 4c of the insulating members 8b to 8d, so that the first joint terminals of the insulating members 8b to 8d Although the connecting wall is not formed on the side opposite to the insertion side of 4a to 4c, naturally, a connecting wall is further formed on the side opposite to the insertion side of the first joining terminals 4a to 4c of the insulating members 8b to 8d. Is also possible.
In the present embodiment, the connecting piece 81 is formed on the first insulating members 8b to 8d and the connecting groove 82 is formed on the opposing insulating members 8a to 8c. However, in the insulating member assembly 100, the connecting piece 81 and the connecting groove are formed. Of course, it is possible to reverse the relationship of 82 (the connecting piece 81 is formed on the insulating members 8a to 8c and the connecting groove 82 is formed on the opposing insulating members 8b to 8d). However, in this case, since the fitting groove 83 cannot be formed in the connecting piece 81, a mechanism for separately providing the first joining terminals 4a to 4c must be provided in the first insulating members 8b to 8d. The structure of the 1 insulating members 8b to 8d is complicated.
In the connector 1 according to the present embodiment, a part of the second terminal housing 7 that is closer to the cables 61a to 61c than the contacts and that accommodates the cables 61a to 61c is fixed integrally with the device or the device. The fixing means 40 for fixing to the other member made is provided.
By fixing the second terminal housing 7 closer to the cables 61a to 61c than the contacts to the device or the like, the vibration of the cables 61a to 61c is suppressed from being transmitted to the contacts, and even in a situation where vibration is likely to occur such as an in-vehicle environment, It becomes possible to suppress wear of the joining terminals 4a to 4c and 6a to 6c due to vibration.
Moreover, in the connector 1, since the fixing means 40 is provided in the cable insertion part 36a which is the extension part of the cables 61a-61b, and the cable insertion part 36a is fixed to a device or the like, the cable 61a- It can suppress that the vibration of 61c influences the fitting state of both the terminal housings 5 and 7, and can suppress that a waterproof function etc. are impaired.
Further, the connector 1 has a tail plate 50 having a two-part structure for sandwiching the cables 61 a to 61 c, and the cables 61 a to 61 c are attached to the second terminal housing 7 by fixing the tail plate 50 to the second terminal housing 7. Since the cables 61a to 61c vibrate in the second terminal housing 7 due to being fixed, it is possible to suppress the vibration from being transmitted to the junction terminals 4a to 4c and 6a to 6c, and wear of the junction terminals 4a to 4c and 6a to 6c. Can be more reliably suppressed.
In the connector 1, since the contact is configured in the second terminal housing 7 and the contact is configured outside the device, wear of the connection terminals 4 a to 4 c and 6 a to 6 c due to vibration of the second terminal housing 7 occurs. In this case, the present invention can achieve particularly remarkable effects.
Further, the connector 1 has a laminated structure type configuration in which a plurality of contacts are collectively held by pressing by the connecting member 9, and the present invention is applied to such a laminated structure type connector. In particular, a remarkable effect can be obtained.
For example, in the above-described embodiment, the case where the present invention is applied to the laminated structure type connector 1 has been described. However, the present invention can also be applied to connectors other than the laminated structure type, for example, the first joining terminal and the second joining terminal. Of course, even one having only one pair of terminals can be applied.
In the above embodiment, a three-phase AC power line is assumed. However, according to the technical idea of the present invention, for example, a connector for an automobile, which is a three-phase AC power source between a motor and an inverter. A configuration may be adopted in which lines for different uses such as a line and a DC two-phase power line for an air conditioner are connected together. By configuring in this way, it is possible to connect power lines for a plurality of uses at once with a single connector, so there is no need to prepare different connectors for each use, saving space and reducing costs. Can contribute.
Also, the surface of each of the first joint terminals 4a to 4c and the second joint terminals 6a to 6c is roughened by knurling, etc., increasing the frictional force, making it difficult for the terminals to move, and fixing at the respective contacts. You may make it harden.
Moreover, in the said embodiment, although the case where the 1st connector part 2 was attached to the apparatus side was demonstrated, the 1st junction terminals 4a-4c were used as the terminal provided in the edge part of a cable, and it was connected so that cables might be connected. It is also possible to configure.
Furthermore, in the above embodiment, the first joint terminals 4a to 4c are fixed to the first inner housing 10 by inserting the first joint terminals 4a to 4c into the through holes 10a of the first inner housing 10, but the insert The first inner housing 10 may be formed integrally with the first joint terminals 4a to 4c by molding.
Moreover, although the said embodiment demonstrated the case where the 1st insulation members 8b-8d were provided in the 2nd junction terminals 6a-6c by fitting the 2nd junction terminals 6a-6c in the fitting groove 83, The first insulating members 8b to 8d may be fixed to the second connecting terminals 6a to 6c by insert molding, or the second connecting terminals 6a to 6c may be press-fitted and fixed to the first insulating members 8b to 8d. Good. However, when insert molding or press fitting is used, rattling of the first insulating members 8b to 8d with respect to the second joint terminals 6a to 6c is eliminated, so that the second joint terminals 6a to 6a can be improved from the viewpoint of improving the fit. A structure in which 6c is fitted in the fitting groove 83 is desirable.
Moreover, in the said embodiment, although the cable excellent in flexibility was used as the cables 61a-61c, a rigid cable may be used.
Moreover, in the said embodiment, the direction in the use condition of a connector may be the connection member 9 in a substantially horizontal state, or a substantially vertical state. In other words, the usage condition of the connector in this embodiment does not require the orientation in the usage state.
Moreover, in the said embodiment, although the adjacent 2nd insulating member 8a is pressed by the volt | bolt 9b of the connection member 9 via the elastic member 15 which is a part of the connection member 9, it does not go through the elastic member 15. Alternatively, the adjacent second insulating member 8a may be pressed directly by the bolt 9b.
In the above embodiment, the connection member 9 is provided only on one side of the first terminal housing 5. However, the connection member 9 is provided on both sides of the first terminal housing 5, and both the sides provided on both sides are provided. You may comprise so that pressing force may be provided to each contact by the connection member 9. FIG.
In the said embodiment, although the case where one or both of the connection piece 81 and the connection groove | channel 82 was formed in each of the four corners of the insulation members 8a-8d was demonstrated, it is not limited to this, The insulation members 8a-8d The connecting piece 81 and the connecting groove 82 may be formed at two or three of the four corners.
Further, the connector 1 may not include the first connector portion 2. In this case, what provided the 2nd connector part 3 in the edge part of the cables 61a-61c becomes the wire harness of this invention.
DESCRIPTION OF SYMBOLS 1 Connector 2 1st connector part 3 2nd connector part 4a-4c 1st junction terminal 5 1st terminal housing 6a-6c 2nd junction terminal 7 2nd terminal housing 8a-8d Insulation member 9 Connection member 10 1st inner housing 30 Second inner housing 36a Cable insertion part 40 Fixing means 41 Bolt fixing part 42 Connection part 81 Connection piece 82 Connection groove 83 Fitting groove 100 Insulating member assembly 101 Insulating member regulating means 102 First terminal insertion hole 103 Second terminal insertion Hole
A first terminal housing in which a first joining terminal is stored and attached to a device to be attached;
A second terminal housing that houses at least a part of the cable provided with the second joining terminal at the end,
When the first terminal housing and the second terminal housing are fitted, the first joint terminal and the second joint terminal come into contact with each other to form a contact,
The terminal housings are configured to be fitted in a direction intersecting with an extending direction of the cable extending from the second terminal housing,
A part of the second terminal housing on the cable side with respect to the contact, which is a part that houses the cable, and a cable insertion part into which the cable is inserted is integrated with the device or the device. A fixing means for fixing to a fixed member which is another fixed member;
The fixing means is formed to extend from a side surface of the cable insertion portion facing the fixed member to the fixed member ,
The fixing means includes a first bolt fixing portion and a second bolt fixing portion that are fixed to the fixed member by bolts, a first connection portion that connects the first bolt fixing portion and the cable insertion portion, A second connection part for connecting the second bolt fixing part and the cable insertion part,
The first connecting portion extends in one direction intersecting the longitudinal direction of the cable, and extends perpendicularly to the first horizontal portion, and a tip of the first connecting portion extends in the cable insertion portion. A first vertical portion fixed integrally to a side surface facing the fixing member,
The second connection portion includes a second horizontal portion extending in the other direction intersecting the longitudinal direction of the cable, a second horizontal portion extending perpendicularly to the second horizontal portion, and a distal end of the second connection portion of the cable insertion portion. A second vertical portion fixed integrally to the side surface facing the fixing member,
The first bolt fixing portion protrudes toward the fixed member with respect to the first horizontal portion, and the second bolt fixing portion protrudes toward the fixed member with respect to the second horizontal portion. A connector characterized by that.
The second terminal housing has a cylindrical body that is formed in a hollow cylindrical shape with one opening, and into which the first terminal housing is fitted.
The cable insertion portion is integrally formed on the side surface of the cylindrical body so as to communicate with the hollow portion of the cylindrical body,
The connector according to claim 1, wherein the fixing means is provided in the cable insertion portion.
Said cable having a tail plate 2 divided structure for holding the, by fixing the tail plate to the second terminal housing, the connector according to claim 1 or 2, wherein the fixing the cable to the second terminal housing.
The connector according to any one of claims 1 to 3 , wherein the contact is configured in the second terminal housing, and the contact is configured outside the device.
A second joining terminal provided at an end of the cable;
A second terminal housing in which a part of the cable provided with the second joining terminal at least at an end portion is housed, and
When the second terminal housing and a first terminal housing which is a housing on the other side of the second terminal housing and accommodates the first joint terminal and is attached to the device to be attached, the first joint terminal is fitted. In the wire harness in which a contact is formed by contacting the second joint terminal,
In the first terminal housing, a plurality of the first joining terminals are arranged and stored,
In the second terminal housing, a plurality of the second joint terminals are arranged and stored, and a plurality of insulating members are arranged and stored,
When the first terminal housing and the second terminal housing are fitted to each other, the one surface of the plurality of first joint terminals and the one surface of the plurality of second joint terminals face each other. A plurality of contact points, the first connection terminals and the second connection terminals are alternately arranged, and the plurality of contact points are configured to have a laminated structure sandwiched between the insulating members. ,
It comprises a connection member that fixes and electrically connects the plurality of first joining terminals and the plurality of second joining terminals together at each contact by pressing the adjacent insulating members. Wire harness to be used.
JP2013091498A 2013-04-24 2013-04-24 Connector and wire harness Active JP6107376B2 (en)
CN201420119801.5U CN203760790U (en) 2013-04-24 2014-03-17 Connector and wire harness
US14/260,127 US9312646B2 (en) 2013-04-24 2014-04-23 Connector and wire harness
JP2014216135A JP2014216135A (en) 2014-11-17
JP6107376B2 true JP6107376B2 (en) 2017-04-05
JP2013091498A Active JP6107376B2 (en) 2013-04-24 2013-04-24 Connector and wire harness
JP5991260B2 (en) * 2013-04-24 2016-09-14 日立金属株式会社 Connector and wire harness
JP2003203722A (en) * 2001-12-31 2003-07-18 Jst Mfg Co Ltd Plug for electric connector and method of assembling it
JP4259452B2 (en) * 2004-10-26 2009-04-30 住友電装株式会社 connector
CN200959432Y (en) * 2006-09-22 2007-10-10 富士康(昆山)电脑接插件有限公司 Electric connector
JP5673457B2 (en) * 2011-01-19 2015-02-18 日立金属株式会社 connector
2014-04-23 US US14/260,127 patent/US9312646B2/en not_active Expired - Fee Related
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