Source: https://patents.google.com/patent/US9462662B1/en
Timestamp: 2019-07-18 04:50:54
Document Index: 430675901

Matched Legal Cases: ['Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 61', 'Application No. 62', 'Application No. 62', 'Application No. 62', 'Application No. 62', 'Application No. 13823055']

US9462662B1 - Low power photocontrol for luminaire - Google Patents
Low power photocontrol for luminaire Download PDF
US9462662B1
US9462662B1 US14/994,569 US201614994569A US9462662B1 US 9462662 B1 US9462662 B1 US 9462662B1 US 201614994569 A US201614994569 A US 201614994569A US 9462662 B1 US9462662 B1 US 9462662B1
US14/994,569
US20160286623A1 (en
2015-03-24 Priority to US201562137666P priority Critical
2016-01-13 Application filed by Express Imaging Systems LLC filed Critical Express Imaging Systems LLC
2016-01-13 Priority to US14/994,569 priority patent/US9462662B1/en
2016-09-29 Publication of US20160286623A1 publication Critical patent/US20160286623A1/en
2016-10-04 Publication of US9462662B1 publication Critical patent/US9462662B1/en
Photocontrol apparatus that controls a luminaire or other load such that the luminaire is switched on during nighttime hours and off during the daytime. The photocontrol generates a micro-amp power supply using the voltage generated across a high value resistor in series with an alternating current (AC) power line. The photocontrol consumes only microwatts of power in either the ON or the OFF state, unlike traditional relay- or triac-based photocontrols. The photocontrol does not require a voltage generating photo sensor to generate power for the photocontrol. A solar cell, semiconductor photo diode or photo diode string, cadmium sulfide cell, semiconductor ambient light sensor, etc., may be used as the sensor element.
The present disclosure generally relates to the field of photocontrols and, more particularly, low-power photocontrols used with luminaires.
A photocontrol is a device that switches or controls electrical loads based on ambient light levels. As an example, a photocontrol can be used as a switch that provides electrical power to a luminaire only when detected light levels are below a desired level. Photocontrols used for such luminaires may include photosensors that are electrically and operably coupled to switching devices rated for use at relatively high line voltages (e.g., 90 VAC to 600 VAC) and at relatively high currents (e.g., amperes and higher). For example, a photocontrol for a luminaire may include a photosensor that controls an electro-mechanical relay coupled between a source of electrical power and a control device (e.g., a magnetic or electronic transformer) within the luminaire. The electro-mechanical relay may be configured to be in an electrically continuous state unless a signal from the photosensor is present to supply power to the luminaire. If the photosensor is illuminated with a sufficient amount of light, the photosensor outputs the signal that causes the electro-mechanical relay to switch to an electrically discontinuous state such that no power is supplied to the luminaire.
Conventional photocontrols used with luminaires suffer from a number of drawbacks. For example, such photocontrols may include small power sources that use “capacitive drop” technology to power a circuit of discrete transistors, integrated circuit operational amplifiers, or comparators. Conventional photocontrols using such technology can consume considerable amounts of power when the luminaire is ON and when the luminaire is OFF.
Additionally, a typical electro-mechanical relay used with a photocontrol for a luminaire has a relatively short life span. For example, electro-mechanical relays of conventional photocontrols used with luminaries may be rated to have only 5000 contactor closures with standard loads. Arching caused by high capacitive in-rush currents of electronically ballasted luminaires and inductive “kick back” of magnetically ballasted luminaires can corrode the contactors of the electro-mechanical relays. Additionally, the contactors may include silver or other metal alloys upon which oxides and sulfides may form during normal operation. At line voltage and current, such oxides and sulfides may present a negligible resistance to the passage of current through the contactors. However, at relatively low voltages (e.g., 2 V to 24 V) and relatively low currents (e.g., μA) such as those used for digital logic level signaling, the impedance presented by contaminants including oxide and sulfide accumulations can hinder or even prevent the transmission of current through the contactors. Thus, conventional photocontrols for luminaires can be unsuitable for use in applications where the switching of relatively low voltage and relatively low current signals is required, for example, with luminaires that include solid-state light source drivers, for example, light emitting diode (LED) drivers that receive control signals for dimming LED arrays.
In response to the increasing emphasis placed on energy efficiency, many luminaires are being retrofitted with more energy efficient light sources. For example, conventional light sources (e.g., incandescent lights) are being replaced with solid-state light sources (e.g., LED arrays). Circuitry that regulates electrical power supplied to such solid-state light source (e.g., LED drivers) may draw relatively high inrush currents when the light sources are switched on. The inrush currents of electrically ballasted light sources may cause more damage to the contactors of electro-mechanical relays than is caused by the kickback currents of magnetically ballasted light sources. Accordingly, when conventional photocontrols having electro-mechanical relays are used with luminaires having solid-state light sources, the electro-mechanical relays may fail or cease to function reliably well before their rated number of contactor closures.
There is therefore a need for photocontrols that consume very small amounts of power. Additionally, there is a need for photocontrols that can be used reliably over long periods of time with luminaires having solid-state light sources.
A photocontrol apparatus to provide a control signal to a high-impedance controller input used to control a delivery of power to a load device may be summarized as including a resistor having a first node and a second node; a switch including a first node, a second node, and a third node, the first node electrically coupled to a line node of an alternating current (AC) power source and the third node electrically coupled to the first node of the resistor, wherein the second node of the resistor is an output node of the photocontrol that is electrically coupleable to the high-impedance controller input; a first capacitor having a first node and a second node, the first node of the first capacitor electrically coupled to the first node of the switch and the second node of the first capacitor electrically coupled to the third node of the switch; a direct current (DC) power supply circuit that includes: a positive DC power supply node electrically coupled to the first node of the resistor; a negative DC power supply node; a second capacitor having a first node and a second node, the first node of the second capacitor electrically coupled to the positive DC power supply node and the second node of the second capacitor electrically coupled to the negative DC power supply node; a zener diode having a cathode and an anode, the cathode of the zener diode electrically coupled to the positive DC power supply node and the anode of the zener diode electrically coupled to the negative DC power supply node; and a diode having a cathode and an anode, the cathode of the diode electrically coupled to the second node of the resistor and the anode of the diode electrically coupled to the negative DC power supply node; a comparator including a first power supply input node, a second power supply input node, a first input node, a second input node, and an output node, wherein the output node is communicably coupled to the second node of the switch and one of the first and the second power supply input nodes of the comparator is electrically coupled to the positive DC power supply node of the DC power supply circuit and the other of the first and the second power supply input nodes of the comparator is electrically coupled to the negative DC power supply node of the DC power supply circuit; and an ambient light sensor having an output node electrically coupled to one of the first input node or the second input node of the comparator, the ambient light sensor at least partially causes a voltage level of the one of the first input node or the second input node to which the ambient light sensor is electrically coupled to change in response to the ambient light sensor being at least partially illuminated with light. The switch may be a depletion mode Metal Oxide Semiconductor Field Effect Transistor (MOSFET), the first node of the switch may be a drain node of the MOSFET, the second node of the switch may be a gate node of the MOSFET, and the third node of the switch may be a source node of the MOSFET.
The photocontrol apparatus may further include a transient voltage suppression diode having a cathode and an anode, the cathode of the transient voltage suppression diode electrically coupled to the first node of the switch and the anode of the transient voltage suppression diode electrically coupled to the third node of the switch. The first capacitor may have a capacitance less than or equal to 0.1 microfarads. The ambient light sensor may include at least one of a solar cell, a semiconductor photo diode, a cadmium sulfide (CDS) cell, or a semiconductor ambient light sensor. The resistor may have a resistance of at least 200 kilohms. The ambient light sensor may include a ground reference node electrically coupled to the negative DC power supply node of the DC power supply circuit.
The photocontrol apparatus may further include a third capacitor having a first node and a second node, the first node of the third capacitor electrically coupled to the output node of the ambient light sensor and the second node of the third capacitor electrically coupled to the negative DC power supply node of the DC power supply circuit. The resistor, the switch, the first capacitor, the second capacitor, the diode, the zener diode, and the comparator may be surface mount devices. The first capacitor may be a non-electrolytic capacitor. When the switch is in a first state and the ambient light sensor causes the voltage level of the one of the first input node or the second input node to which the output node of the ambient light sensor may be electrically coupled to fall below a first threshold voltage level the comparator causes the switch to change to a second state, and when the switch is in the second state and the ambient light sensor causes the voltage level of the one of the first input node or the second input node to which the output node of the ambient light sensor may be electrically coupled to rise above a second threshold voltage level the comparator causes the switch to change to the first state. The third node of the switch may output a first control signal when the switch is in the first state, and the third node of the switch may output a second control signal when the switch is in the second state.
The photocontrol apparatus may further include a reference voltage source electrically coupled to the one of the first input node or the second input node to which the output node of the ambient light sensor is not electrically coupled. The reference voltage source at least one of a diode or a voltage divider that may include at least two resistors. The comparator may be a comparator integrated circuit or an operational amplifier integrated circuit, or a comparator circuit composed of discrete components including a negative voltage supply node, a positive voltage supply node, a non-inverting input node, an inverting input node, and a voltage output node, and wherein the negative voltage supply node may be the first power supply input node, the positive voltage supply node may be the second power supply input node, the non-inverting input node may be the first input node, the inverting input node may be the second input node, and the voltage output node may be the output node.
The photocontrol apparatus may further include a housing at least partially enclosing the switch and the ambient light sensor, the housing including a translucent portion formed from at least one of polycarbonate or silicone.
A photocontrol apparatus to provide a control signal to a high-impedance controller input used to control a delivery of power to a load device may be summarized as including a resistor having a first node and a second node; a switch including a first node, a second node, and a third node, the first node electrically coupled to a line node of an alternating current (AC) power source and the third node electrically coupled to the first node of the resistor, wherein the second node of the resistor is an output node of the photocontrol that is electrically coupleable to the high-impedance controller input; a first capacitor having a first node and a second node, the first node of the first capacitor electrically coupled to the first node of the switch and the second node of the first capacitor electrically coupled to the third node of the switch; a direct current (DC) power supply circuit that includes: a positive DC power supply node electrically coupled to the first node of the resistor; a negative DC power supply node; a second capacitor having a first node and a second node, the first node of the second capacitor electrically coupled to the positive DC power supply node and the second node of the second capacitor electrically coupled to the negative DC power supply node; a voltage regulator having a first node and a second node, the first node of the voltage regulator electrically coupled to the positive DC power supply node and the second node of the voltage regulator electrically coupled to the negative DC power supply node; and a rectifier having a cathode and an anode, the cathode of the rectifier electrically coupled to the second node of the resistor and the anode of the rectifier electrically coupled to the negative DC power supply node; and a switch control circuit including a first power supply input node, a second power supply input node, a first input node, a second input node, and an output node, wherein the output node is communicably coupled to the second node of the switch, one of the first and the second power supply input nodes of the switch control circuit is electrically coupled to the positive DC power supply node of the DC power supply circuit and the other of the first and the second power supply input nodes of the switch control circuit is electrically coupled to the negative DC power supply node of the DC power supply circuit, and one of the first input node or the second input node of the switch control circuit is coupled to an output node of an ambient light sensor to receive a signal therefrom indicative of an ambient light level. The switch may be a depletion mode Metal Oxide Semiconductor Field Effect Transistor (MOSFET), the first node of the switch may be a drain node of the MOSFET, the second node of the switch may be a gate node of the MOSFET, and the third node of the switch may be a source node of the MOSFET.
The photocontrol apparatus may further include a transient voltage suppression diode having a cathode and an anode, the cathode of the transient voltage suppression diode electrically coupled to the first node of the switch and the anode of the transient voltage suppression diode electrically coupled to the third node of the switch. The first capacitor may have a capacitance less than or equal to 0.1 microfarads. The resistor may have a resistance of at least 200 kilohms.
The photocontrol apparatus may further include a third capacitor having a first node and a second node, the first node of the third capacitor electrically coupled to the output node of the ambient light sensor and the second node of the third capacitor electrically coupled to the negative DC power supply node of the DC power supply circuit. The resistor, the switch, the first capacitor, the second capacitor, the rectifier, the voltage regulator, and the switch control circuit may be surface mount devices. The first capacitor may be a non-electrolytic capacitor.
The photocontrol apparatus may further include a reference voltage source electrically coupled to the one of the first input node or the second input node of the switch control circuit to which the output node of the ambient light sensor is not electrically coupled. The reference voltage source at least one of a diode or a voltage divider that may include at least two resistors. The switch control circuit may include an operational amplifier including a negative voltage supply node, a positive voltage supply node, a non-inverting input node, an inverting input node, and a voltage output node, and wherein the negative voltage supply node may be the first power supply input node, the positive voltage supply node may be the second power supply input node, the non-inverting input node may be the first input node, the inverting input node may be the second input node, and the voltage output node may be the output node.
The photocontrol apparatus may further include a housing that at least partially encloses the switch, the housing including a translucent portion formed from at least one of polycarbonate or silicone.
FIG. 1 is a block diagram of a control system for a luminaire that includes a photocontrol, according to one illustrated implementation.
FIG. 2 is a high-level schematic diagram of a photocontrol that can be used in the control system of FIG. 1, according to one illustrated implementation.
FIG. 3 is a detailed schematic diagram of a photocontrol that can be used in the control system of FIG. 1, according to one illustrated implementation.
FIG. 4 is a hypothetical plot showing an output control signal of the photocontrol of FIG. 3 as a function of time, according to one illustrated implementation.
FIG. 5 is a perspective view of an example photocontrol assembly, according to one illustrated implementation.
In the following description, certain specific details are set forth in order to provide a thorough understanding of various disclosed implementations. However, one skilled in the relevant art will recognize that implementations may be practiced without one or more of these specific details, or with other methods, components, materials, etc. In other instances, well-known structures associated with computer systems, server computers, and/or communications networks have not been shown or described in detail to avoid unnecessarily obscuring descriptions of the implementations. In other instances, well-known mathematical and statistical methods for performing statistical analyses and other well-known mathematical operation have not been described in detail to avoid unnecessarily obscuring descriptions of the implementations.
Implementations of the present disclosure provide a photocontrol apparatus (or “photocontrol”) that controls a luminaire or other load such that the luminaire is switched on during nighttime hours and off during the daytime. The photocontrols discussed herein generate a microampere (μA) power supply using the voltage generated across a high value resistor in series with an alternating current (AC) power line, instead of using a solar cell to power the photocontrol. Further, unlike traditional “capacitor drop” or resistive power sources used in existing photocontrols which consume a relatively large amount of power, the supply voltage for the photocontrols of the present disclosure is developed across a series resistor rather than using a capacitor or resistor to limit the current to a voltage regulator (e.g., zener diode), which substantially reduces the amount of power required by the photocontrol.
The implementations of the photocontrols discussed herein consume only microwatts (μW) of power in either the ON or the OFF states, unlike traditional relay- or triac-based photocontrols. Advantageously, the implementations of the present disclosure do not require a voltage generating photo sensor to generate power for the photocontrol. Thus, unlike applications which require such a voltage generating photo sensor to generate power, a solar cell, a semiconductor photo diode or photo diode string, a cadmium sulfide (CDS) cell or a semiconductor ambient light sensor may be used as the sensor element.
FIG. 1 shows a control system 100, according to one illustrated implementation. The description of FIG. 1 provides an overview of the structure and operation of the control system 100. A power source 102 (e.g., mains power) provides electrical power to a photocontrol apparatus 104 and a control device 106, for example, using electrically conductive wires. More particularly, the power source 102 provides line voltage from a line node 108, which is electrically coupled to an input node 112 of the photocontrol apparatus 104 and to at line input node 118 of the control device 106. A node 110 of the power source 102 is electrically coupled to system neutral and to node 120 of the control device 106. An output control node 114 of the photocontrol apparatus 104 is electrically coupled to a high impedance control input node 116 of the control device 106. The photocontrol apparatus 104 provides control signals to the control device 106 via the nodes 114 and 116. As will be explained below, the control device 106 uses the control signals provided by the photocontrol apparatus 104 to control the supply of electrical power to a load device 122, such as an array of LEDs.
If the photocontrol apparatus 104 is not illuminated with ambient light (e.g., during nighttime), the photocontrol apparatus 104 outputs a first control signal to the control device 106. When the first control signal is received by the control device 106, the control device 106 causes electrical power to be supplied to the load device 122. For example, the control device 106 causes electrical power to be supplied to an array of LEDs such that the array of LEDs produces an amount of light. If the photocontrol apparatus 104 is illuminated with a sufficient amount of ambient light (e.g., during daytime), the photocontrol apparatus 104 outputs a second control signal to the control device 106. When the second control signal is received by the control device 106, the control device 106 reduces the amount of electrical power supplied to the load device 122. For example, the control device 106 reduces or stops the supply of electrical power to an array of LEDs such that the array of LEDs produces less light, or no light at all.
FIG. 2 is a high-level schematic diagram of the control system 100 of FIG. 1 which shows the photocontrol apparatus 104 in further detail. The photocontrol apparatus 104 includes a switch 124, a capacitor C1 in parallel with the switch, a switch control circuit 126, an ambient light sensor 128, and a DC voltage supply circuit 130 used to power the switch control circuit. In some implementations, the capacitor C1 has a capacitance value of 0.01 and a working voltage of 600 V. In some implementations, the photocontrol apparatus 104 also includes input conditioning circuitry and/or output conditioning circuitry.
In some implementations, the switch 124 is a low threshold, n-channel, depletion mode (normally-on) Metal Oxide Semiconductor Field Effect Transistor (MOSFET), such as transistor model CPC3980ZTR from IXYS Integrated Circuits Division. In some implementations, the switch 124 is a low threshold, p-channel, enhancement mode (normally-off) MOSFET. In some implementations, the switch 124 is a low RDS (on), n-channel enhancement mode MOSFET.
The switch 124 includes an input node 132, an output node 134, and a control input node 136. For example, in some implementations, the input node 132 may be a drain node of an n-channel depletion mode MOSFET, the output node 134 may be a source node of the MOSFET, and the control input node 136 may be a gate node of the MOSFET.
The input node 132 is electrically coupled to the node 112, which can be electrically coupled to the line node 108 of the power source 102. The output node 134 is coupled to a positive DC supply node 140, and to the output node 114 through a high value resistor R1. In some implementations, the resistor R1 has a value that is greater than or equal to 200 kΩ (e.g., 510 kΩ). As noted above, the output node 114 of the photocontrol apparatus 104 is coupled to the control input node 116 of the control device 106 to provide a control signal to the control device. The control node 136 of the switch 124 is coupled to a control output node 142 of the switch control circuit 126.
The ambient light sensor 128 includes an output node 144 electrically coupled to an input node 146 of the switch control circuit 126 to provide a signal to the switch control circuit indicative of an ambient light level. The ambient light sensor 128 may be any suitable component that generates a signal (e.g., voltage, current) responsive to ambient light. For example, the ambient light sensor 128 may include a solar cell such as a Panasonic AM-5610CAR solar cell, a semiconductor photo diode or photo diode string, a cadmium sulfide (CDS) cell, a semiconductor ambient light sensor with a voltage or current output, or a digital ambient light sensor with a pulse width modulated (PWM) output if suitable filtering is added to the PWM output to convert the output to a light-dependent voltage or current output. In some implementations, the ambient light sensor 128 is an analog current output type ambient light sensor integrated circuit (IC), such as model BH1620FVC from ROHM Co. Ltd. The ambient light sensor 128 and/or the switch control circuit 126 may include appropriate interfacing circuitry (not shown in FIG. 2) which allows the switch control circuit to communicably receive the signals from the ambient light sensor.
The switch control circuit 126 is powered by the DC voltage supply circuit 130, which creates a DC voltage across the positive DC supply node 140 and a negative DC supply node 150. The DC voltage supply circuit 130 includes the series resistor R1 coupled between the positive DC supply node 140 and the output node 114, a diode D1 coupled between the output node and the negative DC supply node 150, a capacitor C2 coupled between the positive DC supply node and the negative DC supply node, and a zener diode D2 coupled between the positive DC supply node and the negative DC supply node. In some implementations, the capacitor C2 has a capacitance of 10 μF. The DC supply voltage across the positive DC supply node 140 and the negative DC supply node 150 is generated by current passing through the resistor R1, which is rectified by the diode D1. The zener diode D2 limits the supply voltage to a desired DC supply voltage (e.g., 3.3 V, 4.7 V, 6.2V). The capacitor C2 filters the DC ripple to provide a substantially stable DC supply voltage to the switch control circuit 126.
When light causes the ambient light sensor 128 to produce a sufficient amount of current or voltage or change in resistance, the switch control circuit 126 turns the switch 124 OFF. While the switch 124 is turned OFF, only a relatively small current flows through the capacitor C1 to supply the DC voltage supply circuit 130 and the control signal provided to the input node 116 of the control device 106 has a relatively low voltage level. When little or no light strikes the ambient light sensor 128, the switch control circuit 126 causes the switch 124 to turn ON. While the switch 124 is turned ON, a relatively high current can flow through the switch and the control signal provided to the input node 116 of the control device 106 can have a relatively high voltage level. The control device 106 uses this change in voltage levels at the input node 116 to selectively provide power to the load 122.
FIG. 3 is a detailed schematic diagram of the control system 100 of FIG. 1 which shows the various components of the photocontrol apparatus 104 according to one or more implementations. The photo control apparatus 104 includes a switch Q1, the capacitor C1 in parallel with the switch, and an ambient light sensor circuit U2. A transient voltage suppression (TVS) diode D3 limits input transients that may exceed the maximum voltage rating of the switch Q1. In some implementations, the TVS diode D3 is a model SMAJ440A TVS diode offered by Littelfuse, Inc.
The photocontrol apparatus 104 also includes a switch control circuit formed by a comparator U1, capacitors C3 and C4, and resistors R2, R3, R4, R5, R6, and R7. In some implementations, capacitors C3 and C4 have capacitance values of 10 μF and 0.1 μF, respectively. In some implementations, the resistors R2, R4 and R7 have a resistance value of 1 MΩ. In some implementations, the resistors R3 and R6 have a resistance value of 1 kΩ In some implementations, the resistor R5 has a resistance value of 6.8 MΩ. As also shown in FIG. 2, the photocontrol apparatus 104 further includes the DC voltage supply 130 formed by the resistor R1, the diode D1, the zener diode D2, and the capacitor C2. The DC voltage supply 130 provides a relatively constant DC voltage between the positive DC supply node 140 and the negative DC supply node 150.
In the illustrated implementation, the switch Q1 is a low threshold, n-channel, depletion mode (normally-on) Metal Oxide Semiconductor Field Effect Transistor (MOSFET), such as transistor model CPC3980ZTR from IXYS Integrated Circuits Division. The switch Q1 includes a drain node D, a source node S, and a gate node G.
The drain node D of the switch Q1 is electrically coupled to the input node 112 of the photocontrol apparatus 104, which can be electrically coupled to the node 108 of the power source 102 of FIG. 1. The source node S of the switch Q1 is coupled to the positive DC voltage supply node 140, and to the output node 114 through the high value resistor R1. The output node 114 of the photocontrol apparatus 104 is coupled to the control input node 116 of the control device 106 to provide a control signal to the control device. The gate node G of the switch Q1 is coupled to a control output node 152 of the comparator U2 via the resistor R6.
In the illustrated implementation, the ambient light sensor U2 is an analog current output type ambient light sensor integrated circuit (IC), such as model BH1620FVC from ROHM Co. Ltd. The ambient light sensor U2 includes a Vcc node, a GND node, an Iout node, and two gain control input control nodes GC1 and GC2 which control the gain of the ambient light sensor. The Vcc node is coupled to the positive DC supply node 140 and the GND node is coupled to the negative DC supply node 150. A capacitor C5 is coupled across the Vcc node and the GND node to provide a stable DC voltage to the ambient light sensor U2. In some implementations, the capacitor C5 has a capacitance value of 0.1 μF. The GC1 node is coupled to the negative DC supply node 150 and the GC2 node is coupled to the positive DC supply node 140, which programs the ambient light sensor U2 to be in a medium gain mode. In operation, the ambient light sensor U2 outputs a current at the Iout node which is substantially proportional to ambient illuminance detected by the ambient light sensor.
The comparator U1 includes a positive supply voltage node PS, a negative supply voltage node NS, an inverting input node I, a non-inverting input node N, and an output node O (labeled “152”). The inverting input node I of the comparator U1 is coupled to the Tout node of the ambient light sensor U2 through the resistor R3. The capacitor C3 filters noise from the Tout node of the light sensor U2. In some implementations, the comparator U1 is a model TLV3701 comparator from Texas Instruments Inc. In the illustrated implementation, the comparator U1 operates as a trigger with hysteresis (“Schmitt trigger”).
The positive supply voltage node PS of the comparator U1 is coupled to the positive DC supply node 140, which is also connected to the source node S of the switch Q1. The output node O of the comparator U1 is electrically coupled to the gate node G of the switch Q1 through the resistor R6. The resistor R5 is electrically coupled between the output node O of the comparator U1 and the non-inverting input node N of the comparator U1. The resistor R2 is electrically coupled between the non-inverting input node N of the comparator U1 and the negative DC supply node 150. The resistor R4 is electrically coupled between the non-inverting input node N of the comparator U1 and the positive DC supply node 140. The resistor R2 is electrically coupled between the inverting input node I of the comparator U1 and the negative DC supply node.
The resistor R5 provides positive feedback to the comparator U1, and causes the photocontrol apparatus to have switching hysteresis. The resistors R2 and R4 form a voltage divider that controls a reference voltage level at the non-inverting input node N of the comparator U1. The capacitor C4 bypasses noise so the reference voltage provided by the voltage divider will be relatively stable. In some implementations, the resistors R2 and R4 are included in a trimming potentiometer. In some implementations, a reference voltage may be provided using a semiconductor voltage reference or other voltage reference.
The comparator U1 and the ambient light sensor U2 are powered by the DC voltage supply circuit 130, which creates a DC voltage across the positive DC supply node 140 and the negative DC supply node 150. The DC voltage supply circuit 130 includes the series resistor R1 coupled between the positive DC supply node 140 and the output node 114, the diode D1 coupled between the output node 114 and the negative DC supply node 150, the capacitor C2 coupled between the positive DC supply node and the negative DC supply node, and the zener diode D2 coupled between the positive DC supply node and the negative DC supply node. The DC supply voltage across the positive DC supply node 140 and the negative DC supply node 150 is generated by current passing through the resistor R1, which is rectified by the diode D1, the TVS diode D3, and a body diode (not shown) of the switch Q1. The zener diode D2 limits the supply voltage to a desired DC supply voltage (e.g., 3.3 V, 4.7 V, 6.25 V). In some implementations, the zener diode D2 may be a model BZX84C4V7LT1G zener diode manufactured by Semiconductor Components Industries, LLC (“ON Semiconductor”), which has a reverse zener voltage of approximately 4.7 V. The capacitor C2 filters the DC ripple to provide a substantially stable DC supply voltage to the comparator U1 and the ambient light sensor U2.
As shown in FIG. 3, the input of the control device 106 includes an input conditioner circuit 160 which includes a diode D4, a capacitor C6, and resistors R8 and R9. The input conditioner circuit 160 is coupled to the output node 114 of the photocontrol apparatus 104. In some implementations, the capacitor C6 has a value of 10 μF, the resistor R8 has a value of 1 MΩ, and the resistor R9 has a value of 100 kΩ. The values of the components of the input conditioner circuit 160 may be selected such that the control signals output by the photocontrol apparatus 104 have voltage and current levels that are compatible with the control device 106. For example, the values of the components of the input conditioner circuit 160 may be selected such that the control signals output by the photocontrol apparatus 104 are compatible with an enable control input or a dimming control input of an LED driver incorporated within the AreaMax™ LED Area Light provided by the Evluma division of Express Imaging Systems, LLC.
FIG. 4 is a hypothetical plot 170 which shows various signals of the photocontrol apparatus 104 shown in FIG. 3 as a function of time. Specifically, the plot 170 displays a trace 172 for the DC voltage supply voltage, which is the voltage between the positive DC supply node 140 and the negative DC supply node 150, through a 24 hour time period. In this illustration, the DC voltage supply voltage is set at approximately 4.7 V by the zener diode D2. The plot 170 also shows a trace 174 for the current output by the ambient light sensor U2 throughout the 24 hour period. Although shown in the plot 170 as a sinusoid for explanatory purposes, it should be appreciated that the shape of the current output by the ambient light sensor U2 may not be sinusoidal in practice. For example, the current output may be relatively constant for periods during the middle of the day and the middle of the night. Further, the slope of the current during transitions between day and night may be relatively steep in practice compared to the sinusoidal shape shown in FIG. 4.
The plot 170 also shows a trace 176 of the voltage VGS between the gate node and the source node S of the switch Q1. As discussed above, depletion mode MOSFETs are turned ON (i.e., low resistance) when VGS is near zero volts, and are turned OFF (i.e., high resistance) when VGS is more negative than a threshold voltage.
The plot 170 also shows a trace 178 of the voltage at an input conditioned node 180 (FIG. 3) of the control device 106, which is the signal provided as a control signal to the control device after the signal has been conditioned by the input conditioning circuit 160 of the control device.
When the switch Q1 is ON and the ambient light sensor is producing little or no current (e.g., nighttime), the output of the comparator U1 is the same as the voltage level of the source node S. As a result, VGS is approximately 0 V and the switch Q1 remains ON, which provides a relatively high voltage level signal at the output node 114 that is provided to the control device 106. In the illustrated implementation, the voltage at the input conditioned node 180 is at about 3 V when the switch Q1 is turned ON. If the ambient light sensor U2 produces enough current to cause the voltage level at the inverting input node I of the comparator U1 to rise above the voltage level at the non-inverting input node N of the comparator, the comparator outputs the voltage level provided to the negative power supply input node NS of the comparator. As result, VGS drops to a negative value (e.g., −4.7 V) which is more negative than the threshold voltage of the switch Q1 to cause the switch to turn OFF, which lowers the voltage of the signal at the output node 114 that is provided to the control device 106. In the illustrated implementation, the voltage at the input conditioned node 180 is at about −0.4 V when the switch Q1 is turned OFF. The control device 106 may utilize the changes in the control signal to control the operation of one or more light sources, such as an array of LEDs.
When the switch Q1 is OFF and the ambient light sensor U2 stops producing enough current to cause the voltage level at the inverting input node I of the comparator U1 to be above the voltage level at the non-inverting input node N of the comparator, the comparator outputs the voltage level provided to the positive power supply input node PS of the comparator U1.
In the illustrated implementation, the switch Q1 switches ON when the current of the ambient light sensor U2 falls to approximately 4 μA. The switch Q1 switches back OFF when the current of the ambient light sensor rises to approximately 5 μA. As noted above, the difference between the two switching points is due to the hysteresis resulting from the positive feedback provided by the resistor R5 (FIG. 3). Other levels of hysteresis may be provided by adjusting the values of resistors R2, R4, and/or R5. Hysteresis reduces the likelihood that optical or electrical noise will cause the photocontrol apparatus to switch at inappropriate times.
FIG. 5 is a perspective view of a photocontrol assembly 200, according to one illustrated implementation. The photocontrol assembly 200 includes an upper transparent housing 202, a lower portion 204, and connecting wires 206 and 208 extending from the lower portion 204. The photocontrol assembly 200 may be physically coupled to a luminaire (not shown) to provide photocontrol for the luminaire. A photocontrol apparatus circuit 210 and an ambient light sensor 212 may be mounted on a printed circuit board 214 that is attached to a mounting portion 216 of the lower portion 204 such that ambient light is able to pass through the transparent housing 202 and at least partially illuminate the ambient light sensor 212. In this illustrated implementation, the ambient light sensor 212 is an integrated circuit but, as noted above, other types of ambient light sensors may be used.
In some implementations, an input node and an output node of the photocontrol apparatus circuit 210 are electrically coupled to the connecting wires 206 and 208, respectively, of the photocontrol assembly 200, respectively. In such implementations, the connecting wire 206 may be electrically coupled to the line node 108 of the power source 102 and the connecting wire 208 may be electrically coupled to the input node 116 of the control device 106.
The ambient light sensor 212 and the photocontrol apparatus circuit 210 may be assembled in the same housing or in separate housings. At least a portion of the housing 202 may be made of substantially transparent or translucent molded plastic, such as polycarbonate or silicone, or there may be a window in an otherwise opaque housing which allows ambient light to illuminate the ambient light sensor.
One or more implementations of the present disclosure provide several advantages. For example, for a 120 VAC power source, implementations discussed herein may dissipate only 0.44 milliwatts, which is much less than the 500 milliwatts dissipated by a typical commercial photo control. As another example, for a 277 VAC power source, implementations discussed herein may dissipate 16 milliwatts, which is much less than the 2,500 milliwatts dissipated by a typical commercial photocontrol.
Additionally, the implementations of the present disclosure provide photocontrols with high reliability. The use of all solid-state low power circuitry for the photocontrol provides for a lifetime far longer than the light source which the photocontrol controls. In contrast, existing commercial photocontrols are rated at only 5000 cycles with an inductive load, and are rated for fewer cycles for a capacitive load (e.g., LED driver).
The implementations discussed herein are also compact in size. Previous photocontrols required a much larger power supply and a mechanical relay or large semiconductor switch. Additionally, implementations discussed herein may be realized using surface mount devices (SMD) only. Unlike previous photocontrols, the SMD components can be automatically placed and soldered during manufacturing, which increases reliability and lowers manufacturing cost. As another advantage, the photocontrols discussed herein do not require electrolytic capacitors. Previous photocontrols often utilized electrolytic capacitors instead of non-electrolytic capacitors (e.g., ceramic) for cost and space savings, thereby undesirably reducing reliability.
The various implementations described above can be combined to provide further implementations. To the extent that they are not inconsistent with the specific teachings and definitions herein, all of the U.S. patents, U.S. patent application publications, U.S. patent applications, foreign patents, foreign patent applications and non-patent publications referred to in this specification, including U.S. Provisional Patent Application No. 61/052,924, filed May 13, 2008; U.S. Patent Publication No. US 2009/0284155, published Nov. 19, 2009; U.S. Provisional Patent Application No. 61/051,619, filed May 8, 2008; U.S. Pat. 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No. 14/546,354 filed on Nov. 18, 2014; U.S. Provisional Patent Application No. 62/082,463, filed Nov. 20, 2014; U.S. Non-Provisional patent application Ser. No. 14/552,274 filed on Nov. 24, 2014; U.S. Non-Provisional patent application Ser. No. 14/557,275 filed on Dec. 1, 2014; PCT Application No. US2015/013512 filed on Jan. 29, 2015; U.S. Non-Provisional patent application Ser. No. 14/609,168 filed on Jan. 29, 2015 and U.S. Provisional Patent Application No. 62/137,666 filed on Mar. 24, 2015 are incorporated herein by reference, in their entirety. Aspects of the implementations can be modified, if necessary, to employ systems, circuits and concepts of the various patents, applications and publications to provide yet further implementations.
1. A photocontrol apparatus to provide a control signal to a high-impedance controller input used to control a delivery of power to a load device, the photocontrol apparatus comprising:
a resistor having a first node and a second node;
a switch including a first node, a second node, and a third node, the first node electrically coupled to a line node of an alternating current (AC) power source and the third node electrically coupled to the first node of the resistor, wherein the second node of the resistor is an output node of the photocontrol that is electrically coupleable to the high-impedance controller input;
a first capacitor having a first node and a second node, the first node of the first capacitor electrically coupled to the first node of the switch and the second node of the first capacitor electrically coupled to the third node of the switch;
a direct current (DC) power supply circuit that includes:
a positive DC power supply node electrically coupled to the first node of the resistor;
a negative DC power supply node;
a second capacitor having a first node and a second node, the first node of the second capacitor electrically coupled to the positive DC power supply node and the second node of the second capacitor electrically coupled to the negative DC power supply node;
a zener diode having a cathode and an anode, the cathode of the zener diode electrically coupled to the positive DC power supply node and the anode of the zener diode electrically coupled to the negative DC power supply node; and
a diode having a cathode and an anode, the cathode of the diode electrically coupled to the second node of the resistor and the anode of the diode electrically coupled to the negative DC power supply node;
a comparator including a first power supply input node, a second power supply input node, a first input node, a second input node, and an output node, wherein the output node is communicably coupled to the second node of the switch and one of the first and the second power supply input nodes of the comparator is electrically coupled to the positive DC power supply node of the DC power supply circuit and the other of the first and the second power supply input nodes of the comparator is electrically coupled to the negative DC power supply node of the DC power supply circuit; and
an ambient light sensor having an output node electrically coupled to one of the first input node or the second input node of the comparator, the ambient light sensor at least partially causes a voltage level of the one of the first input node or the second input node to which the ambient light sensor is electrically coupled to change in response to the ambient light sensor being at least partially illuminated with light.
2. The photocontrol apparatus of claim 1 wherein the switch is a depletion mode Metal Oxide Semiconductor Field Effect Transistor (MOSFET), the first node of the switch is a drain node of the MOSFET, the second node of the switch is a gate node of the MOSFET, and the third node of the switch is a source node of the MOSFET.
3. The photocontrol apparatus of claim 1, further comprising:
a transient voltage suppression diode having a cathode and an anode, the cathode of the transient voltage suppression diode electrically coupled to the first node of the switch and the anode of the transient voltage suppression diode electrically coupled to the third node of the switch.
4. The photocontrol apparatus of claim 1 wherein the first capacitor has a capacitance less than or equal to 0.1 microfarads.
5. The photocontrol apparatus of claim 1 wherein the ambient light sensor comprises at least one of a solar cell, a semiconductor photo diode, a cadmium sulfide (CDS) cell, or a semiconductor ambient light sensor.
6. The photocontrol apparatus of claim 1 wherein the resistor has a resistance of at least 200 kilohms.
7. The photocontrol apparatus of claim 1 wherein the ambient light sensor includes a ground reference node electrically coupled to the negative DC power supply node of the DC power supply circuit.
8. The photocontrol apparatus of claim 1, further comprising:
a third capacitor having a first node and a second node, the first node of the third capacitor electrically coupled to the output node of the ambient light sensor and the second node of the third capacitor electrically coupled to the negative DC power supply node of the DC power supply circuit.
9. The photocontrol apparatus of claim 1 wherein the resistor, the switch, the first capacitor, the second capacitor, the diode, the zener diode, and the comparator are surface mount devices.
10. The photocontrol apparatus of claim 1 wherein the first capacitor is a non-electrolytic capacitor.
11. The photocontrol apparatus of claim 1 wherein when the switch is in a first state and the ambient light sensor causes the voltage level of the one of the first input node or the second input node to which the output node of the ambient light sensor is electrically coupled to fall below a first threshold voltage level the comparator causes the switch to change to a second state, and when the switch is in the second state and the ambient light sensor causes the voltage level of the one of the first input node or the second input node to which the output node of the ambient light sensor is electrically coupled to rise above a second threshold voltage level the comparator causes the switch to change to the first state.
12. The photocontrol apparatus of claim 11 wherein the third node of the switch outputs a first control signal when the switch is in the first state, and the third node of the switch outputs a second control signal when the switch is in the second state.
13. The photocontrol apparatus of claim 1, further comprising:
a reference voltage source electrically coupled to the one of the first input node or the second input node to which the output node of the ambient light sensor is not electrically coupled.
14. The photocontrol apparatus of claim 13 wherein the reference voltage source at least one of a diode or a voltage divider that includes at least two resistors.
15. The photocontrol apparatus of claim 1 wherein the comparator is a comparator integrated circuit or an operational amplifier integrated circuit, or a comparator circuit composed of discrete components including a negative voltage supply node, a positive voltage supply node, a non-inverting input node, an inverting input node, and a voltage output node, and wherein the negative voltage supply node is the first power supply input node, the positive voltage supply node is the second power supply input node, the non-inverting input node is the first input node, the inverting input node is the second input node, and the voltage output node is the output node.
16. The photocontrol apparatus of claim 1, further comprising:
a housing at least partially enclosing the switch and the ambient light sensor, the housing including a translucent portion formed from at least one of polycarbonate or silicone.
17. A photocontrol apparatus to provide a control signal to a high-impedance controller input used to control a delivery of power to a load device, the photocontrol apparatus comprising:
a voltage regulator having a first node and a second node, the first node of the voltage regulator electrically coupled to the positive DC power supply node and the second node of the voltage regulator electrically coupled to the negative DC power supply node; and
a rectifier having a cathode and an anode, the cathode of the rectifier electrically coupled to the second node of the resistor and the anode of the rectifier electrically coupled to the negative DC power supply node; and
a switch control circuit including a first power supply input node, a second power supply input node, a first input node, a second input node, and an output node, wherein the output node is communicably coupled to the second node of the switch, one of the first and the second power supply input nodes of the switch control circuit is electrically coupled to the positive DC power supply node of the DC power supply circuit and the other of the first and the second power supply input nodes of the switch control circuit is electrically coupled to the negative DC power supply node of the DC power supply circuit, and one of the first input node or the second input node of the switch control circuit is coupled to an output node of an ambient light sensor to receive a signal therefrom indicative of an ambient light level.
18. The photocontrol apparatus of claim 17 wherein the switch is a depletion mode Metal Oxide Semiconductor Field Effect Transistor (MOSFET), the first node of the switch is a drain node of the MOSFET, the second node of the switch is a gate node of the MOSFET, and the third node of the switch is a source node of the MOSFET.
19. The photocontrol apparatus of claim 17, further comprising:
20. The photocontrol apparatus of claim 17 wherein the first capacitor has a capacitance less than or equal to 0.1 microfarads.
21. The photocontrol apparatus of claim 17 wherein the resistor has a resistance of at least 200 kilohms.
22. The photocontrol apparatus of claim 17, further comprising:
23. The photocontrol apparatus of claim 17 wherein the resistor, the switch, the first capacitor, the second capacitor, the rectifier, the voltage regulator, and the switch control circuit are surface mount devices.
24. The photocontrol apparatus of claim 17 wherein the first capacitor is a non-electrolytic capacitor.
25. The photocontrol apparatus of claim 17, further comprising:
a reference voltage source electrically coupled to the one of the first input node or the second input node of the switch control circuit to which the output node of the ambient light sensor is not electrically coupled.
26. The photocontrol apparatus of claim 25 wherein the reference voltage source at least one of a diode or a voltage divider that includes at least two resistors.
27. The photocontrol apparatus of claim 17 wherein the switch control circuit comprises an operational amplifier including a negative voltage supply node, a positive voltage supply node, a non-inverting input node, an inverting input node, and a voltage output node, and wherein the negative voltage supply node is the first power supply input node, the positive voltage supply node is the second power supply input node, the non-inverting input node is the first input node, the inverting input node is the second input node, and the voltage output node is the output node.
28. The photocontrol apparatus of claim 17, further comprising:
a housing that at least partially encloses the switch, the housing including a translucent portion formed from at least one of polycarbonate or silicone.
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