Source: https://patents.google.com/patent/JP4431467B2/en
Timestamp: 2020-08-10 00:02:36
Document Index: 443010411

Matched Legal Cases: ['art 122', 'art 132', 'art 133', 'art 134', 'art 135', 'art 132', 'art 122', 'art 132', 'art 122']

JP4431467B2 - Image forming apparatus. - Google Patents
Image forming apparatus. Download PDF
JP4431467B2
JP4431467B2 JP2004257769A JP2004257769A JP4431467B2 JP 4431467 B2 JP4431467 B2 JP 4431467B2 JP 2004257769 A JP2004257769 A JP 2004257769A JP 2004257769 A JP2004257769 A JP 2004257769A JP 4431467 B2 JP4431467 B2 JP 4431467B2
JP2004257769A
JP2006072160A (en
正明 大橋
潤也 瀧川
覚 福澤
2004-09-03 Application filed by Ｎｔｎ株式会社, 株式会社リコー filed Critical Ｎｔｎ株式会社
2004-09-03 Priority to JP2004257769A priority Critical patent/JP4431467B2/en
2006-03-16 Publication of JP2006072160A publication Critical patent/JP2006072160A/en
2010-03-17 Publication of JP4431467B2 publication Critical patent/JP4431467B2/en
239000011805 balls Substances 0.000 claims description 48
The present invention relates to an image forming apparatus including a drive transmission device that transmits a driving force from a drive source to a rotating body.
2. Description of the Related Art Conventionally, there has been known an image forming apparatus including a drive transmission device that transmits a driving force from a drive motor to a photosensitive member as a rotating body using a gear or a belt. FIG. 19 is a diagram illustrating an example of a transmission device used in the image forming apparatus. In this transmission device, the driving force of the motor 311 is transmitted to the shaft 320 of the photosensitive member 319 by the gears 312 and 313 and the timing belt 317. The timing belt 317 is stretched between a driving pulley 314 and a driven pulley 315, and a constant tension is applied by the tension pulley 316.
On the other hand, in an image forming apparatus, when an electrostatic latent image is written on the surface of the photoconductor by the image scanning unit, and when a toner image formed on the photoconductor is transferred to a transfer material, the peripheral speed of the photoconductor surface. Must be kept constant.
This is because if the peripheral speed of the surface of the photoconductor is uneven, the toner image formed on the photoconductor is distorted and the image quality is deteriorated or the toner image is transferred to the transfer material. This is because a problem such as an image being disturbed occurs. For example, in a digital image forming apparatus that forms an electrostatic latent image by scanning a laser beam on the surface of the photoconductor, a periodic change in the peripheral speed of the photoconductor surface due to vibration or rotation unevenness of the drive transmission system As a result, the potential of the electrostatic latent image formed on the photoreceptor varies periodically. For this reason, density unevenness may occur in the toner image obtained by developing the electrostatic latent image.
Also, in an image forming apparatus that forms a color image by sequentially superimposing toner images of respective colors formed on a photosensitive member on an intermediate transfer member or a transfer material as a transfer target, the peripheral speed of the photosensitive member is uneven. If this occurs, the toner image density unevenness in the halftone image area or the load position applied to the photoconductor deviates and the overlapping position of the toner images of each color shifts to the color image formed on the transfer medium. May occur.
In particular, in an image forming apparatus having a plurality of photoconductors, such as a tandem type image forming apparatus, each photoconductor is configured independently. The fluctuation of the peripheral speed of the surface also shows an independent behavior for each photoconductor. For this reason, in such an image forming apparatus having a plurality of photoconductors, it is more difficult to eliminate problems such as color misregistration and bleeding of the toner image as compared with an image forming apparatus using a single photoconductor. The degree increases significantly.
JP 2000-221863 A
Such fluctuations in the peripheral speed of the surface of the photoreceptor are caused by speed fluctuations due to eccentricity of the gears 312 and 313 and tooth pitch unevenness in the drive transmission device, and speed fluctuations due to the thickness of the timing belt 317.
On the other hand, in Patent Document 1, a driving shaft of a driving motor and a shaft of a photosensitive member are connected using a connecting member such as a coupling member, and the driving force of the driving motor is directly transmitted to the photosensitive member without using a gear or the like. Things are listed. As described above, it is considered that the driving force of the drive motor can be transmitted to the photoconductor without using a gear or the like using the connecting member, and fluctuations in the peripheral speed on the surface of the photoconductor can be suppressed.
FIG. 20 is a schematic cross-sectional view of the periphery of a connecting member of an example of an image forming apparatus that directly transmits the driving force of the drive motor to the photosensitive member by the connecting member. As shown in FIG. 19, the motor 428 is attached to the side plate 431 via a bracket 425. A drive coupling 438 is attached to the tip of the drive shaft 437 of the motor 428. On the other hand, the photoreceptor shaft 435 is attached to the rear plate 423 via a bearing member 434, and a driven coupling 439 is attached to one end of the photoreceptor shaft 435. The driven coupling 439 and the drive coupling 138 are connected.
In the image forming apparatus shown in FIG. 20, with respect to the photosensitive member shaft 435, the developing gap formed between the developing roller and the photosensitive member 403 is accurately formed. It is attached. On the other hand, the bracket 425 to which the motor 428 is attached is generally made of metal and is formed by press working. For this reason, the surface accuracy of the bracket 425 is poor, and when the motor 428 is attached to the bracket 425, the drive shaft 437 of the motor 428 is inclined, and a declination occurs between the shaft 435 of the photoreceptor and the drive shaft 437. End up. If the drive shaft 437 and the photoconductor shaft 435 are connected in a state where a declination is generated between the photoconductor shaft 435 and the drive shaft 437, the peripheral speed of the surface of the photoconductor varies due to the declination of the drive shaft 437. There is a problem. Although it is conceivable to form the bracket 425 with high accuracy for such a problem, the manufacturing cost of the bracket 425 increases. It is also conceivable to form the photosensitive member shaft 435 and the drive shaft 437 integrally. However, as the photosensitive member shaft 435 becomes longer, it is difficult to maintain the axial accuracy, and the photosensitive member shaft 435 is eccentric. Such problems will occur.
Note that the fluctuation in the peripheral speed due to the deflection angle of the drive shaft is not limited to the photosensitive member, but is also a problem that similarly occurs in a rotating member such as a developing roller, a cleaning roller, or a driving roller that drives a transfer belt.
The present invention has been made in view of the above problems, and an object of the present invention is to provide an image that can suppress fluctuations in the peripheral speed of the rotating body even if there is an angle between the drive shaft and the rotating body shaft. A forming apparatus is provided.
In order to achieve the above object, an invention according to claim 1 is provided with an image including a rotating body, a driving source for rotating the rotating body, and a drive transmission device for transmitting a driving force from the driving source to the rotating body. In the forming apparatus, the drive transmission device connects a drive shaft extending from the drive source and a rotary shaft extending from the rotary body, and when an angle is generated between the drive shaft and the rotary body shaft, A connecting means for suppressing the rotational speed fluctuation generated in the rotating body shaft and transmitting it to the rotating body shaft is provided, and the connecting means is attached to one of the rotating body shaft and the driving shaft, and is provided at three locations in the circumferential direction, etc. A male joint that holds the balls at intervals and a groove that is attached to the other shaft, has one end open, and guides the balls held by the male joint on the inner circumferential surface at three equal intervals in the circumferential direction. Cylindrical outer ring portion and the outer ring portion A female side joint that is separable with respect to the male side joint. And the drive shaft and the rotating body shaft are connected by inserting a ball held by the male joint between the groove portion of the inner ring portion and the groove portion of the outer ring portion. To do.
According to a second aspect of the present invention , in the image forming apparatus of the first aspect, the male side joint moves in the axial direction relative to the female side joint , so that the drive shaft and the rotating body shaft are There is characterized in being connected.
The invention according to claim 3 is the image forming apparatus according to claim 1 or 2 , wherein the protrusion protrudes from the opening end of the groove of the outer ring of the female joint or the opening end of the groove of the inner ring of the female joint. This is characterized in that a portion is provided .
According to a fourth aspect of the present invention, in the image forming apparatus according to any one of the first to third aspects, the rotating body shaft passes through and supports the rotating body shaft, and the wall that partitions the rotating body and the drive source. Of the male side joint and the female side joint, the joint attached to the rotating body shaft has a shaft insertion portion into which the rotating body shaft is inserted. By inserting the rotating body shaft into the part, the joint attached to the rotating body shaft is attached to the rotating body shaft, and the joint attached to the rotating body shaft is attached to the rotating body shaft. In this state, the joint attached to the rotating body shaft is located near the surface of the wall through which the rotating body shaft passes.
According to a fifth aspect of the present invention, in the image forming apparatus according to any one of the first to fourth aspects , the ball held by the male joint is inserted between the groove portion of the inner ring portion and the groove portion of the outer ring portion. when, it is characterized in that a mark for positioning in the rotational direction with respect to the female joint of the male joint is provided respectively on the said male joint and the male joint.
According to a sixth aspect of the present invention, in the image forming apparatus according to any one of the first to fifth aspects, the driving source transmits a driving force directly to a driving shaft.
According to the first to sixth aspects of the present invention, there is a connecting means for suppressing the fluctuation of the rotational speed generated in the rotating body shaft and transmitting it to the rotating body shaft even if an angle is generated between the drive shaft and the rotating body shaft. . As a result, even if the drive source is not attached with high accuracy and an angle is generated in the drive shaft extending from the drive source, it is possible to suppress the rotation of the rotating body shaft from becoming unequal. Therefore, fluctuations in the peripheral speed of the rotating body can be suppressed.
A first embodiment in which the present invention is applied to an electrophotographic tandem color laser printer (hereinafter simply referred to as a printer) as an image forming apparatus will be described below.
[Overall Configuration] FIG. 1 is a schematic configuration diagram of a laser printer according to the first embodiment. This laser printer includes four sets of process units 1Y, M, C, and K for forming images of each color of yellow (Y), magenta (M), cyan (C), and black (K). Needless to say, Y, M, C, and K appended to the numerals of the respective symbols indicate members for yellow, magenta, cyan, and black (the same applies hereinafter). In addition to the process units 1Y, 1M, 1C, and 1K, an optical writing unit 10, a transfer unit 11, a registration roller pair 19, three paper feed cassettes 20, a fixing unit 21, and the like are disposed.
[Optical Writing Unit] The optical writing unit 10 includes four optical writers. Each optical writer includes a light source, a polygon mirror, an f-θ lens, a reflection mirror, and the like, and irradiates a laser beam on the surface of a photoconductor described later based on image data.
[Process Unit] FIG. 2 is an enlarged view showing a schematic configuration of the process unit 1Y for yellow among the process units 1Y, 1M, 1C, and 1K. Since the other process units 1M, 1C, and 1K have the same configuration, their descriptions are omitted. In FIG. 2, the process unit 1Y includes a drum-shaped photoreceptor 2Y, a charger 30Y, a developing device 40Y, a drum cleaning device 48Y, and the like.
The charger 30Y uniformly charges the drum surface by sliding a charging roller to which an AC voltage is applied against the photoreceptor 2Y. The surface of the photoreceptor 2Y subjected to the charging process is irradiated with the laser beam modulated and deflected by the optical writing unit 10 while being scanned. Then, an electrostatic latent image is formed on the drum surface. The formed electrostatic latent image is developed by the developing device 40Y to become a Y toner image.
The developing device 40Y has a developing roller 42Y disposed so as to be partially exposed from the opening of the casing. Further, it also includes a first transport screw 43Y, a second transport screw 44Y, a developing doctor 45Y, a toner concentration sensor (hereinafter referred to as T sensor) 46Y, and the like.
A two-component developer containing a magnetic carrier and negatively chargeable Y toner is accommodated in the casing. The two-component developer is frictionally charged while being agitated and conveyed by the first conveying screw 43Y and the second conveying screw 44Y, and then carried on the surface of the developing roller 42Y. Then, after the layer thickness is regulated by the developing doctor 45Y, the layer is conveyed to a developing region facing the photoreceptor 2Y, where Y toner is attached to the electrostatic latent image on the photoreceptor 2Y. This adhesion forms a Y toner image on the photoreceptor 2Y. The two-component developer that has consumed Y toner by development is returned to the casing as the developing roller 42Y rotates.
A partition wall 47Y is provided between the first transport screw 43Y and the second transport screw 44Y. The partition wall 47Y separates the first supply unit that accommodates the developing roller 42Y, the first conveyance screw 43Y, and the like and the second supply unit that accommodates the second conveyance screw 44Y in the casing. The first conveying screw 43Y is rotationally driven by a driving unit (not shown), and supplies the two-component developer in the first supply unit to the developing roller 42Y while conveying the two-component developer from the front side to the back side in the drawing. The two-component developer conveyed to the vicinity of the end of the first supply unit by the first conveyance screw 43Y enters the second supply unit through an opening (not shown) provided in the partition wall 47Y. In the second supply section, the second transport screw 44Y is driven to rotate by a driving means (not shown), and transports the two-component developer sent from the first supply section in the direction opposite to that of the first transport screw 43Y. . The two-component developer transported to the vicinity of the end of the second supply unit by the second transport screw 44Y returns to the first supply unit through the other opening (not shown) provided in the partition wall 47Y. .
The T sensor 46Y including a magnetic permeability sensor is provided on the bottom wall near the center of the second supply unit, and outputs a voltage having a value corresponding to the magnetic permeability of the two-component developer passing therethrough. Since the magnetic permeability of the two-component developer has a certain degree of correlation with the toner density, the T sensor 66Y outputs a voltage having a value corresponding to the Y toner density. This output voltage value is sent to a control unit (not shown). This control unit includes a RAM, in which Y Vtref, which is a target value of the output voltage from the T sensor 46Y, is stored. In addition, data of M Vtref, C Vtref, and K Vtref, which are target values of output voltage from a T sensor (not shown) mounted in another developing device, is also stored. The Y Vtref is used for driving control of a Y toner conveying device (not shown). Specifically, the control unit drives and controls a Y toner conveying device (not shown) so that the value of the output voltage from the T sensor 46Y approaches the V Vref for Y to replenish Y toner in the second supply unit 49Y. Let By this replenishment, the Y toner concentration of the two-component developer in the developing device 40Y is maintained within a predetermined range. Similar toner replenishment control is performed for the developing devices of other process units.
The Y toner image formed on the Y photoconductor 2Y is transferred onto a transfer sheet that is transported to a paper transport belt described later. The surface of the photoreceptor 2Y after the transfer is neutralized by a static eliminator (not shown) after the transfer residual toner is cleaned by the drum cleaning device 48Y. Then, it is uniformly charged by the charger 30Y and prepared for the next image formation. The same applies to other process units. Each process unit is attachable to and detachable from the printer body, and is replaced when the service life is reached.
[Transfer Unit] In FIG. 1 described above, the transfer unit 11 serving as a transfer device includes a paper transport belt 12, a drive roller 13, a stretching roller 14, four transfer bias rollers 17Y, M, C, and K. is doing. The paper conveying belt 12 is endlessly moved counterclockwise in the figure by a driving roller 13 that is rotated by a driving system (not shown) while being tensioned by the driving roller 13 and the stretching rollers 14 and 15. A transfer bias is applied to each of the four transfer bias rollers 17Y, 17M, 17C, and 17K from a power source (not shown). Then, the paper conveying belt 12 is pressed from the back surface thereof toward the photoreceptors 2Y, 2M, 2C, and 2K to form transfer nips. At each transfer nip, a transfer electric field is formed between the photoconductor and the transfer bias roller due to the influence of the transfer bias. The above-mentioned Y toner image formed on the Y photoconductor 2Y is transferred onto the transfer paper P that is transported onto the paper transport belt 12 due to the influence of the transfer electric field and nip pressure. On the Y toner image, the M, C, and K toner images formed on the photoreceptors 2M, 2C, and 2K are sequentially superimposed and transferred. By such superposition transfer, a full-color toner image combined with the white color of the paper is formed on the transfer paper P transported on the paper transport belt 12.
[Paper Feed Cassettes] Below the transfer unit 11, three paper feed cassettes 20 for accommodating a plurality of transfer papers P in a stacked manner are arranged in multiple stages, and each cassette is the top transfer paper. A paper feed roller is pressed against P. When the paper feed roller is driven to rotate at a predetermined timing, the uppermost transfer paper P is fed to the paper transport path.
[Registration Roller Pair] The transfer paper P fed from the paper feed cassette 20 to the paper conveyance path is sandwiched between the rollers of the registration roller pair 19. The registration roller pair 19 sends out the transfer paper P sandwiched between the rollers at a timing at which toner images can be superimposed at each transfer nip. As a result, the toner image is superimposed and transferred onto the transfer paper P at each transfer nip. The transfer paper P on which the full color image is formed is sent to the fixing unit 21.
[Fixing Unit] The fixing unit 21 forms a fixing nip by a heating roller 21a having a heat source such as a halogen lamp inside and a pressure roller 21b pressed against the heating roller 21a. The full color image is fixed on the surface of the transfer paper P while being sandwiched in the fixing nip. The transfer paper P that has passed through the fixing unit 21 is discharged out of the apparatus through a pair of paper discharge rollers (not shown).
3A is a schematic diagram illustrating a state in which the process unit is mounted in the image forming apparatus, and FIG. 3B is a schematic diagram illustrating a state in which the process unit is detached from the image forming apparatus. FIG.
When the process unit 1Y is attached as shown in FIG. 3A, the photosensitive member shaft 102 is inserted into the center of the photosensitive member 2Y. Further, for example, the cross-sectional shape of the photosensitive member shaft 102 and the shape of the shaft insertion hole of the photosensitive member into which the photosensitive member shaft 102 is inserted are D-shaped or oval, and the rotational force of the photosensitive member shaft 102 is transmitted to the photosensitive member 2Y. I can do it. When the process unit 1Y is attached, the photosensitive member shaft 102 is supported by the face plate 71 of the image forming apparatus. In addition, a motor 100 as a drive source for rotating and driving the photoreceptor 2 </ b> Y as a rotator for conveying toner is attached to the rear plate 70 via a bracket 80. The drive shaft 101 of the motor 100 is connected to the photoreceptor shaft 102 by a connecting member 110. The motor 100 is a so-called direct motor that outputs a rotational force to the drive shaft 101 without using a gear or the like, and the connecting member 110 also connects the photosensitive shaft 102 and the drive shaft 101 without using a gear or the like. Yes. In this way, by transmitting the rotational force to the photoreceptor shaft 102 without any gear, it is possible to prevent fluctuations in the peripheral speed of the photoreceptor due to gear speed fluctuations due to gear eccentricity and tooth pitch unevenness.
As shown in FIG. 3B, when removing the process unit 1Y, the face plate 71 is opened and the process unit 1Y is taken out from the image forming apparatus. The photoreceptor 2Y is held by a frame 90 (not shown in FIG. 3B) of the process unit 1Y. The photoreceptor shaft 102 is cantilevered by the rear plate 70 and the connecting member 110 of the image forming apparatus.
FIG. 4 is a schematic cross-sectional view of the vicinity of the connecting member of the image forming apparatus. The left side of the rear plate 70 shown in FIG. 4 is a unit side in which a process unit such as a photoconductor is accommodated, and the right side in the figure is a control unit in which a control unit for driving and controlling the process unit such as a motor is accommodated. On the side.
As shown in FIG. 4, the bracket 80 is attached to the rear side plate 70. The bracket 80 includes two positioning pins 81 and 82 for positioning the bracket 80 by being inserted into the two positioning holes 71 and 72 of the rear plate 70, respectively. The bracket 80 has a fixing portion 83 for fixing to the rear side plate 70. The fixing portion 83 is provided with a screw hole (not shown) for fixing the bracket 80 to the rear plate 70 with screws. The bracket 80 is made of metal and is formed by bending such as press working. The bracket 80 has a side plate 85 for mounting the motor 100, and the side plate 85 is provided with a drive hole 84 into which the drive shaft 101 of the motor 100 is inserted. The motor 100 is attached to the side plate 85 with the motor drive shaft 101 inserted into the drive hole 84.
The photosensitive member shaft 102 as the rotating member shaft is press-fitted into the bearing 73. Further, the photosensitive member shaft 102 has a positioning pin 103, which is in contact with the unit side surface of the bearing 73 to position the photosensitive member shaft 102 in the axial direction.
The connecting member 110 includes a male side joint 120 as a drive shaft attachment member and a female side joint 130 as a rotating body shaft attachment member.
Next, the connecting member 110 will be described in detail with reference to FIGS. 5 is a schematic cross-sectional view in the axial direction of the connecting member 110, and FIG. 6 is a cross-sectional view in the AA direction shown in FIG. FIG. 7 is a schematic view of the male side joint 120. As shown in FIG. 7, the male side joint 120 has a drive shaft attachment portion 121 to which the drive shaft 101 is attached and a joint insertion portion 122 to be inserted into the female side joint 130. The joint insertion part 122 is provided with ball holding holes for holding the balls 140 at three equal intervals, and the metal balls 140 are held in these ball holding holes, respectively. The male side joint 120 is preferably formed of a slidable resin. In this embodiment, a sliding grade resin is used, and more specifically, a sliding grade polyacetal is used. . Thereby, the sliding performance with the metal balls 140 can be ensured without using a lubricant such as oil.
As shown in FIG. 5, the drive shaft 101 is inserted into the drive shaft attachment portion 121 of the male side joint 120, and the drive shaft 101 and the male side joint 121 tighten the drive shaft attachment portion 121 by the chuck member 113. It is concluded by that.
As shown in FIG. 5, the female-side joint 130 includes a photoreceptor shaft mounting portion 131 and a joint holding portion 132 that holds the joint insertion portion 122 of the male side joint 120 inside. The female joint 130 is also formed of a sliding grade resin, which is a sliding resin such as a sliding grade polyacetal, and ensures sliding with the ball 140. The photoconductor shaft mounting portion 131 is inserted into the photoconductor shaft 102 and is fastened to the photoconductor shaft 102 by tightening one end of the photoconductor shaft 102 with a chuck member 112 or the like. Further, a pin 111 protruding from the photosensitive member shaft attachment portion 131 is inserted into the female side joint 130, and this pin 111 is inserted into the notch portion 104 of the photosensitive member shaft. Since the female side joint 130 is formed of a resin having high slidability, when the fastening force between the photosensitive shaft 102 and the female side joint 130 decreases due to diameter use, the female side joint 130 There is a case in which the rotational force cannot be transmitted to the photosensitive member shaft 102 by sliding with the photosensitive member shaft 102. However, as described above, the pin 111 is inserted into the photoconductor shaft mounting portion 131 and the pin 111 is inserted into the cutout portion 104 of the photoconductor shaft 102, so that the fastening force with the female joint 130 is reduced. Even so, the rotational force can be transmitted from the female joint 130 to the photosensitive member shaft 102 via the pin 111.
The joint holding part 132 of the female side joint has an outer ring part 133 and an inner ring part 134 as shown in FIG. Three outer groove portions 136 for guiding the ball 140 are provided at equal intervals on the inner peripheral surface of the outer ring portion 133, and an inner groove portion 135 for guiding the ball 140 is also provided on the outer peripheral surface of the inner ring portion 134. It is provided at a position facing the outer groove 136. These groove portions 135 and 136 have an arc shape in the radial direction so as to follow the cross-sectional shape of the ball 140, and the arc shape of the outer groove portion 136 is slightly smaller than the arc shape of the ball 140. Further, the diagonal distance between the outer groove 136 and the inner groove 135 is substantially the same as the diameter of the ball 140. Then, the three balls 140 held by the male joint 120 are inserted into contact with the outer groove 136 and the inner groove 135 provided in the female joint 130 without any gap. Thereby, the ball 140 is fixed by the outer groove 136 and the inner groove 135 without play in the rotation direction. As described above, the ball 140 is fixed with no play in the rotation direction, so that the rotation of the photoconductor 2 can be accurately controlled.
Next, a method for connecting the photosensitive member shaft 102 and the drive shaft 101 will be described. As shown in FIG. 8, first, the right end of the photoreceptor shaft 102 is press-fitted into a bearing 73 provided on the rear plate 70 of the image forming apparatus, and the positioning pin 103 of the photoreceptor shaft 102 is placed on the unit side surface of the bearing 73. Make contact. Next, the left end of the photoconductor shaft 102 is attached to a front side plate (not shown), and the photoconductor shaft 102 is supported by the front side plate and the bearing 73. When the photosensitive member shaft 102 is supported, the female joint 130 is inserted into the tip of the photosensitive member shaft 102 located on the back side (right side in the drawing) of the image forming apparatus. At this time, as shown in FIG. 9, the pin 111 inserted into the photosensitive member shaft attachment portion 131 of the female joint 130 is inserted into the notch portion 104 provided at the right end of the photosensitive member shaft 102 to insert the pin 111. It abuts on the bearing 73. The pin 111 is inserted into the notch 104 of the photosensitive member shaft 102 and brought into contact with the bearing 73, whereby the photosensitive member shaft 102 is positioned in the axial direction by the pins 111 and 103 provided with the bearing 73 interposed therebetween. It can be carried out. When the photosensitive member shaft 102 is positioned, the photosensitive member shaft 102 is fastened by the chuck member 112 to fix the female joint 130. Next, the positioning pins 81 and 82 of the bracket 80 are inserted into the two positioning holes 71 and 72 of the rear side plate 70 for alignment, and the bracket 80 is attached. When the bracket 80 is attached, the drive shaft 102 is inserted into the male side joint 120 and tightened by the chuck member 113, and the male side joint 120 is fixed to the drive shaft 102. When the male side joint 120 is fixed, the ball 140 held by the male side joint 120 fixed to the driving shaft 101 of the motor from the driving hole 84 of the bracket 80 is connected to the outer groove 136 of the female side joint 130 and the inner side. It is inserted between the groove part 135. At this time, the ball 140 is press-fitted in the rotational direction, but the ball 140 moves in the axial direction while rotating, so the insertion resistance to the female joint 130 is reduced. When the drive shaft 101 and the photosensitive member shaft 102 are coupled via the connecting member 110 in the above procedure, the motor 101 is attached to the bracket 80.
FIG. 10A is a diagram showing a coupling state of the connecting member 110 when the drive shaft 101 does not have the declination α, and FIG. 10B shows a case where the drive shaft 101 has the declination α. It is a figure which shows the connection state of the connection member. As shown in FIG. 10A, when the drive shaft has no declination α, the ball 140 held by the male side joint 120 is located at the center of the joint holding portion 132. When the motor is driven in such a state, the ball 140 transmits the rotational driving force to the female joint 130 without sliding in the female joint. Since the ball 140 is pressed in the rotational direction between the outer groove 136 and the inner groove 135 and does not play in the rotational direction, the driving force of the motor 100 can be accurately measured without being delayed by the photoreceptor shaft 102. Can communicate.
On the other hand, when the drive shaft 101 has a declination α due to the influence of the surface accuracy of the bracket 80, etc., as shown in FIG. Moves from the center of the joint holding portion 132 to the photosensitive member shaft side, and the ball 140 on the side opposite to the angular direction of the driving shaft 101 (the lower side in the figure) moves from the center of the joint holding portion 132 to the driving shaft side.
When the motor 100 is driven in such a state, the ball 140 slides in the axial direction while being guided by the outer groove 136 and the inner groove 135 in the female joint. That is, one point on the peripheral surface of the drive shaft with the declination α has a reciprocating motion in the horizontal direction in addition to a rotating motion with respect to the center of the photosensitive member shaft. As a result of this horizontal movement being transmitted to the photosensitive member shaft, the peripheral speed of the photosensitive member is not constant. However, in this embodiment, this axial movement of the drive shaft is absorbed by the axial movement of the ball. As a result, even when the drive shaft is angled, the photosensitive member shaft can be brought to a constant speed, and density unevenness can be suppressed.
Further, the reference line and the photosensitive member of the ball have a virtual line extending perpendicularly from the central line of the photosensitive member axis to the central point of the ball when the drive shaft shown in FIG. From the reference line, the center of the ball moves up to (1/2) of the declination angle α around the intersection with the axis of the axis. That is, on the angular direction side (upper side in the figure) of the drive shaft 101, the deviation angle α is moved (1/2) toward the photosensitive member shaft side, and on the opposite side (lower side in the figure) of the drive shaft 101 in the angular direction. It is moved to the side by (1/2) of the deflection angle α. As a result, the reciprocating motion of the ball and the horizontal motion of the drive shaft can be made substantially equal, and only the motion rotating with respect to the center of the photoreceptor shaft can be transmitted to the photoreceptor shaft. Therefore, the photosensitive member shaft can be rotated at a constant speed.
In the above configuration, the female joint 130 is inserted into the photosensitive member shaft 102. However, as shown in FIG. 11, a shaft inserting portion 138 is provided in the shaft attaching portion 131, and the photosensitive member shaft 102 is provided in the shaft inserting portion 138. You may make it install by inserting. The female side joint 130 is attached by press-fitting the photosensitive member shaft 102 into the bearing 73 and bringing the positioning pins 103 into contact with the photosensitive member side surface of the bearing 73 as described above. When the photoreceptor shaft 102 is press-fitted into the bearing 73, the driving side end of the photoreceptor shaft 102 is inserted into the shaft insertion portion 134. At this time, the end portion of the shaft attachment portion 131 is brought into contact with the drive side surface of the bearing 73. Then, the shaft insertion portion 138 and the photosensitive member shaft driving side end portion are fixed by various fixing methods such as screwing. In this configuration, the photosensitive shaft 102 is positioned in the axial direction by sandwiching the bearing 73 between the positioning pin 103 and the end of the shaft attachment portion 131 of the female joint 130.
As shown in FIG. 4, the female side joint 130 attached to the photoreceptor shaft 102 is located in the bracket 80, and the male side joint 120 attached to the drive shaft 101 of the motor is connected to the female side joint 130. It is difficult to visually check whether or not it is connected. Therefore, as shown in FIG. 12, a protrusion 137 as a contact portion protruding in the axial direction may be provided at the opening side end of the outer groove 136 of the female joint 130. By providing the protrusion 137 in this manner, the assembly operator can feel a click feeling when the male side joint 120 is inserted into the female side joint 130. It can be understood that the male joint 120 and the female joint 130 are connected by the assembly operator feeling this click feeling. The projecting portion 137 does not need to be provided at all the open end portions of the three outer groove portions 136, and at least one projecting portion 137 may be provided. Of course, there is no problem even at the open ends of all the outer grooves 136.
Further, the protruding portion 137 may be provided at the opening side end portion of the inner groove portion 135. Providing the protrusion 137 at the opening end of the inner groove 135 makes it difficult for the ball to hit the protrusion 137 and increases the operating angle compared to the case where the protrusion 137 is provided at the opening end of the outer groove 136. Can be taken.
Further, depending on the positional relationship between the female joint 130 and the male joint 120, the ball 140 held by the male joint 120 can be inserted between the outer groove 136 and the inner groove 135 of the female joint 130. In some cases, troubles such as reassembly may occur. Therefore, as shown in FIG. 13, assembly marks 129 and 139 are attached to the male side joint 120 and the female side joint 130 so that the male side joint 120 and the female side joint 130 can be easily assembled. good. FIG. 13A is a schematic cross-sectional configuration diagram of an example in which assembly marks are attached to the female side joint 130 and the male side joint 120, and FIG. 13B is a view of FIG. FIG. As shown in FIG. 13, the assembly mark 129 of the male side joint 120 is provided on the end surface of the motor 100, and the assembly mark 139 of the female side joint 130 is provided on the end surface of the joint holding part 132. . The assembling worker confirms the assembling mark 139 of the female side joint 130 before coupling the male side joint 120 to the female side joint 130. Then, when inserted, the position of the male joint 120 is adjusted by manually rotating the rotor of the motor 100 so that the assembly mark 129 of the male joint 120 matches the mark 139 of the female joint 130. When the adjustment of the male side joint 130 is completed, the male side joint 130 is coupled to the female side joint 120. At this time, since the assembly mark 129 of the male joint 120 and the assembly mark 139 of the female joint 130 are present, the ball 140 held by the male joint 120 is connected to the outer groove 136 and the inner groove of the female joint 130. 135 can be mounted.
Next, a reference example of the connecting member will be described. FIG. 14 is a schematic cross-sectional view of the connecting member 200 of the reference example. As shown in FIG. 14, the connecting member 200 of the reference example includes a drive shaft side mounting portion 210 into which the drive shaft 101 is inserted and screwed to the drive shaft 101, and a photoconductor shaft 102 into which the photoconductor shaft 102 is inserted. And a photoreceptor shaft side mounting portion 220 to be screwed. Between the photoreceptor shaft side mounting portion 220 and the drive shaft side mounting portion 210, a declination absorbing portion 230 configured in a spring shape is provided. The declination absorbing portion 230 is easy to bend but is designed to have high rigidity against torsion.
The drive shaft 101 and the photoreceptor shaft 102 are attached by the connecting member 200 of this reference example as follows. First, the photoconductor shaft 102 is attached to the image forming apparatus in a state where the photoconductor shaft 102 is screwed to the photoconductor shaft side mounting portion 220. Next, the drive shaft 101 of the motor 100 is inserted into the drive shaft side mounting portion 210 from the drive shaft hole 84 of the bracket 80. When the drive shaft 101 is inserted into the drive shaft side mounting portion 210, the photosensitive shaft 102 is fixed and the rotor of the motor 100 is rotated, so that the drive shaft 101 and the drive shaft side mounting portion 210 can be screwed together. . When the photosensitive member shaft 102 and the drive shaft 101 are integrated with each other through the connecting member 200 in this way, the motor 100 is attached to the side plate 85 of the bracket 80. Even if a declination α occurs between the drive shaft 101 and the photosensitive member shaft 102 by attaching the motor 100 to the bracket 80, the declination absorbing portion 230 bends as shown in FIG. The motion component in the horizontal direction relative to the body axis can be absorbed. As a result, only the motion component that rotates with respect to the center of the photosensitive shaft of the drive shaft can be transmitted to the photosensitive shaft. Therefore, it is possible to suppress the peripheral speed of the photosensitive member from becoming unequal.
In the connecting member 200 of this reference example, since the drive shaft side mounting portion 210 and the drive shaft 101 are fixed by screwing, there is no play between the drive shaft side mounting portion 210 and the drive shaft 101. Although the rotational force of the drive shaft 101 can be transmitted to the photoconductor shaft 102 without delay, the assembly workability is poor because a screwing operation is required. For this reason, as shown in FIG. 16, the drive shaft 101 is provided with a pin 108 protruding from the drive shaft 101, and the drive shaft side mounting portion 210 is provided with a notch 211, and the pin 108 of the drive shaft 101 is notched 211. And the drive shaft 101 may be attached to the drive shaft side mounting portion 210. The rotational force of the drive shaft 101 is transmitted to the connecting member 200 via the pin 108. Thus, the rotational force of the drive shaft 101 can be transmitted only by inserting the drive shaft 101 into the drive shaft side mounting portion 210 without fixing the drive shaft 101 to the drive shaft side mounting portion 210 by screwing. Assembly workability is improved. Further, the mounting of the photosensitive member shaft on the photosensitive member shaft side mounting portion may be replaced by screwing and may be performed as described above.
Further, the declination absorbing portion 230 in the connecting member of the reference example may have a bellows shape as shown in FIG. Further, as shown in FIG. 17, the declination absorbing portion 230 is a separate plate spring 231, and the plate spring 231 is clamped by a bolt 235 between the drive shaft side mounting portion 210 and the photosensitive member shaft side mounting portion 220. May be.
In addition, the connecting member transmits the component force in the rotational direction of the rotating body shaft to the rotating shaft, and absorbs the component force in the axial direction of the rotating body shaft and transmits it to the rotating shaft. Anything configured so as not to be performed is acceptable. For example, a joint of a checker or a double offset type constant velocity joint can be used.
In the above embodiment, the photosensitive member has been described as the rotating member, but the present invention is not limited to this. For example, the present invention can be applied to the above-described connecting member for connecting a driving motor that drives the driving roller 13 of the transfer unit 11 as a rotating body and the shaft of the driving roller 13. Thereby, even if a declination occurs between the drive shaft of the drive motor and the shaft of the drive roller, the drive roller 13 can be rotated at a constant speed, and fluctuations in the peripheral speed of the conveyor belt can be suppressed. Image degradation such as transfer misalignment can be suppressed. Further, the present invention can also be applied to a connecting member that connects a motor for driving the developing roller of the developing device as a rotating body and the shaft of the developing roller. By using the connecting member of the present embodiment, the developing roller can rotate at a constant speed even if an angle of deviation occurs between the shaft of the developing roller and the drive shaft of the motor. As a result, it is possible to suppress image deterioration due to uneven development density. It is also possible to use a connecting member that connects the shaft of the motor cleaning roller that drives the cleaning roller, or between the paper transport roller and the drive shaft of the drive motor.
As described above, the image forming apparatus according to the present exemplary embodiment includes the connecting member as a connecting unit that connects the driving shaft and the photosensitive member shaft, and the connecting member has an angle (deflection angle) between the driving shaft and the photosensitive member shaft. Even if this occurs, it is possible to suppress the speed fluctuation generated on the photosensitive member shaft and transmit it to the rotating member shaft. Therefore, even if the drive shaft and the photosensitive member shaft are angled, it is possible to suppress the peripheral speed of the photosensitive member from becoming unequal.
Further, the image forming apparatus according to the present embodiment is configured so that the connecting member can transmit the constant speed rotation to the photosensitive member shaft even when an angle is generated between the driving shaft and the photosensitive member shaft. As a result, even if the drive shaft and the photosensitive member shaft are angled, the peripheral speed of the photosensitive member becomes constant, and density unevenness can be suppressed.
Further, the image forming apparatus according to the present embodiment can transmit the driving force in the rotational direction only by relatively moving and engaging the driving shaft mounting portion 210 as the shaft mounting portion and the driving shaft 101. Yes. Thus, after the drive shaft mounting portion 210 and the drive shaft are relatively moved and engaged, the rotational driving force of the drive shaft is transmitted to the drive mounting portion without fixing the shaft by screwing or the like. be able to. Therefore, it is not necessary to perform a fixing operation such as screwing the drive shaft mounting portion 210 and the drive shaft, and the assembly operation of the drive shaft can be facilitated.
In the image forming apparatus according to the present embodiment, the drive shaft 101 is provided with a pin 108 protruding from the drive shaft, and the drive shaft side mounting portion 210 is provided with a notch 211. Thus, the drive shaft mounting portion 210 and the drive shaft 108 can be engaged with each other in the rotation direction by inserting the pin 108 of the drive shaft into the notch 211 of the drive shaft side mounting portion 210. Therefore, even if the drive shaft 101 is not fixed to the drive shaft mounting portion 210 by screwing or the like, the rotational driving force can be transmitted to the drive shaft mounting portion 210 via the pins.
Further, the image forming apparatus according to the present embodiment includes a male side joint 120 as a drive shaft attachment member and a female side joint 130 as a rotating body shaft attachment member. The male joint 120 holds the ball 140 in the joint insertion portion 122, and the ball 140 held in the joint insertion portion 122 is connected to the outer groove portion 136 provided in the joint holding portion 132 of the female side joint 130 and the inner side. The groove 135 is fixed in the rotational direction. Thereby, the driving force transmitted from the drive shaft 101 to the male side joint 120 can be transmitted to the female side joint via the ball 140. The ball 140 is guided by the outer groove 136 and the inner groove 135 of the female joint and can move in the axial direction. Further, when a declination α occurs between the drive shaft 101 and the photosensitive member shaft 102, the ball is inclined by (½) of the declination. Thereby, even if there is an angle between the drive shaft and the photosensitive member shaft, the photosensitive member shaft can be rotated at a constant speed. As a result, the peripheral speed of the photoreceptor can be made constant.
In the image forming apparatus according to the present embodiment, the male side joint 120 and the female side joint 130 are separable, and the male side joint 120 is moved in the axial direction with respect to the female side joint 130, so that the male side The ball 140 held by the joint 120 is press-fitted into the outer groove 136 and the inner groove 135 of the female joint 130. Therefore, since the male side joint can be assembled to the female side joint simply by moving in the axial direction, the male side joint can be assembled even if there is a device or the like on the normal line of the connecting member 110. Further, a ball is press-fitted into the outer groove 136 and the inner groove 135 so that play is not formed in the rotation direction. Thereby, the rotational driving force transmitted to the male side joint is satisfactorily transmitted to the female side joint. As a result, the rotational force of the drive shaft 101 can be transmitted to the photoconductor shaft 102 without delay, and accurate rotation control of the photoconductor can be performed.
Further, in the image forming apparatus of the present embodiment, a protrusion 137 is provided at the opening end of the outer groove 136 of the female joint 130. When the joint insertion part 122 of the male side joint 120 is inserted into the joint holding part 132 of the female side joint 130, the protrusion 137 contacts the ball 140 held by the joint insertion part 122 and the male side joint 120 is inserted. Has become a resistance of time. When the insertion is further continued, the contact between the ball 140 and the protrusion 137 is released, the resistance when the male joint 120 is inserted disappears, and the assembly operator can feel a click feeling. When the assembly operator feels this click feeling, the male side joint 120 is completely inserted into the female side joint 130 without visually confirming that the male side joint 120 is completely inserted into the female side joint 130. I can confirm that.
In the image forming apparatus according to the present embodiment, the shaft insertion portion 138 is provided in the photosensitive member shaft attachment portion 131 of the female joint 130, and when the photosensitive member shaft 102 is inserted into the shaft insertion portion 138, the photosensitive member shaft attachment portion. The side surface of the 131 on the process unit side is positioned in the vicinity of the bearing 73. As a result, when the photosensitive member shaft is to be moved to the process unit side, the end surface of the photosensitive member shaft mounting portion 131 on the process unit side protrudes in the normal direction from the peripheral surface of the shaft, so that it contacts the bearing 73. Therefore, the movement of the photosensitive member shaft toward the process unit can be restricted, and there is no need to provide a movement restricting member on the photosensitive member shaft. Therefore, the number of parts can be reduced and the cost can be reduced. . Also,
In the image forming apparatus according to the present embodiment, an assembly mark 139 is provided on the motor side end surface of the joint holding portion 132, and an assembly mark 129 is provided on the motor side end surface of the male side joint 120. Specifically, when the male side joint 120 is inserted into the female side joint 130, the female side joint mounting mark 139 and the male side joint mounting mark 129 are positioned on the same normal line. Marks 139 and 129 are provided. Thus, when the male joint 120 is inserted into the female joint, the male joint 120 can be securely connected to the female side by aligning the male joint assembly mark 129 with the female joint assembly mark 139. Can be inserted into the joint.
Further, according to the image forming apparatus of the present embodiment, the drive motor 100 as a drive source is a so-called direct motor that outputs a rotational force to the drive shaft 101 without using a reduction gear such as a gear. As a result, the driving force of the motor can be transmitted to the drive shaft without causing speed fluctuation due to eccentricity of gears of the reduction gear in the motor or uneven pitch of the teeth. Therefore, it is possible to suppress fluctuations in the peripheral speed of a rotating body that conveys toner, such as a photoconductor and a developing roller, and it is possible to suppress image deterioration such as density unevenness and color shift.
1 is a schematic configuration diagram of a laser printer. FIG. 3 is an enlarged configuration diagram showing a process unit for Y of the laser printer. FIG. 3A is a schematic schematic diagram illustrating a state in which a process unit is mounted in the image forming apparatus, and FIG. 3B is a schematic schematic diagram illustrating a state in which the process unit is detached from the image forming apparatus. FIG. 3 is a schematic sectional view of the vicinity of a connecting member of the image forming apparatus. The axial direction schematic structure sectional drawing of a connection member. AA direction sectional drawing shown in FIG. The schematic block diagram of a male side joint. Schematic explaining the connection method of a photoreceptor shaft and a drive shaft. (A), (b) is the figure explaining the insertion to the photosensitive body axis | shaft of a female side joint. (A) is a schematic structure sectional drawing which shows a connection member when a drive shaft does not have a declination, (b) is a schematic structure sectional drawing which shows a connection member when a drive shaft has a declination. The schematic structure sectional view showing the example which made the female side joint contact the back side board. The schematic structure sectional view showing the example which provided the projection in the female side joint. (A) is a schematic sectional block diagram of the example which attached the assembly mark to the female side joint and the male side joint, (b) is the figure seen from the X direction shown to (a). It is the cross-sectional schematic of the connection member of a modification. The schematic sectional drawing which shows the connection member of the modification in case a drive shaft has a declination. The schematic block diagram which shows the example which deform | transformed the drive mounting part of the connection member of a modification. The schematic block diagram which shows the example which made the deflection angle absorption part of the connection member of a modification the bellows shape. The schematic block diagram which shows the example which used the deflection angle absorption part of the connection member of a modification as a leaf | plate spring. The figure which showed the conventional transmission apparatus used for an image forming apparatus. FIG. 10 is a schematic cross-sectional view of the periphery of a connecting member member of a conventional image forming apparatus.
1Y, M, C, K Process unit 2 Photoconductor 40 Developing device 80 Bracket 100 Motor 101 Drive shaft 102 Photoconductor shaft 110, 200 Connecting member 120 Male side joint 130 Female side joint 140 Ball
In an image forming apparatus comprising: a rotating body; a driving source that rotates the rotating body; and a drive transmission device that transmits a driving force from the driving source to the rotating body.
The drive transmission device connects a driving shaft extending from the driving source and a rotating body shaft extending from the rotating body, and when an angle between the driving shaft and the rotating body axis is generated, Providing a connecting means for suppressing the fluctuation of the generated rotational speed and transmitting it to the rotating body shaft,
The connecting means is attached to one of the rotating body shaft and the driving shaft, and holds a male joint that holds balls at three equal intervals in the circumferential direction;
A cylindrical outer ring portion attached to the other shaft, having one end opened, and a groove portion for guiding a ball held by the male joint on the inner peripheral surface at three equal intervals in the circumferential direction, and the outer ring A female side joint that is provided in the outer peripheral surface and has an inner ring portion that is provided on the outer peripheral surface with groove portions facing the groove portion of the outer ring portion at three equal intervals in the circumferential direction, and separable from the male side joint; Have
The drive shaft and the rotating body shaft are coupled by inserting the ball held by the male joint between the groove portion of the inner ring portion and the groove portion of the outer ring portion. apparatus.
The image forming apparatus according to claim 1 .
The image forming apparatus, wherein the male shaft joint moves in the axial direction relative to the female joint , whereby the drive shaft and the rotating body shaft are connected.
The image forming apparatus according to claim 1 or 2 ,
An image forming apparatus , wherein a protrusion is provided at an opening end of a groove of an outer ring portion of the female joint or an opening end of a groove of an inner ring of the female joint .
The image forming apparatus according to any one of claims 1 to 3 ,
The rotating body shaft penetrates and supports the rotating body shaft, and has a wall that partitions the rotating body and the drive source,
Of the male side joint and the female side joint, the joint attached to the rotary body shaft has a shaft insertion portion into which the rotary body shaft is inserted, and the rotary body shaft is inserted into the shaft insertion portion. By inserting, the joint that is attached to the rotating body shaft is attached to the rotating body shaft,
When the joint that is attached to the rotating body shaft is attached to the rotating body shaft, the joint that is attached to the rotating body shaft is near the surface of the wall through which the rotating body shaft passes. An image forming apparatus that is positioned.
The image forming apparatus according to claim 1 ,
Mark for positioning the male side joint with respect to the female side joint when the ball held by the male side joint is inserted between the groove part of the inner ring part and the groove part of the outer ring part Is provided in each of the male side joint and the male side joint .
The image forming apparatus, wherein the drive source transmits a drive force directly to a drive shaft.
JP2004257769A 2004-09-03 2004-09-03 Image forming apparatus. Active JP4431467B2 (en)
JP2004257769A JP4431467B2 (en) 2004-09-03 2004-09-03 Image forming apparatus.
JP2006072160A JP2006072160A (en) 2006-03-16
JP4431467B2 true JP4431467B2 (en) 2010-03-17
ID=36152834
JP2004257769A Active JP4431467B2 (en) 2004-09-03 2004-09-03 Image forming apparatus.
JP (1) JP4431467B2 (en)
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2009-10-21 A711 Notification of change in applicant
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