Source: https://patents.google.com/patent/US9835317B2/en
Timestamp: 2019-07-18 18:34:05
Document Index: 309312173

Matched Legal Cases: ['Application No. 62', 'Application No. 62', 'Application No. 62', 'Application No. 62', 'Application No. 62', 'Application No. 62', 'Application No. 62', 'Application No. 62', 'Application No. 62', 'application No. 61']

US9835317B2 - Luminaire utilizing waveguide - Google Patents
Luminaire utilizing waveguide Download PDF
US9835317B2
US9835317B2 US15/060,354 US201615060354A US9835317B2 US 9835317 B2 US9835317 B2 US 9835317B2 US 201615060354 A US201615060354 A US 201615060354A US 9835317 B2 US9835317 B2 US 9835317B2
US15/060,354
US20160187555A1 (en
Corey J. Goldstein
2014-03-15 Priority to PCT/US2014/030017 priority Critical patent/WO2014145283A1/en
2014-07-16 Priority to US29/496,754 priority patent/USD764091S1/en
2015-03-13 Priority to US14/657,988 priority patent/US9709725B2/en
2016-02-29 Priority to US201662301572P priority
2016-02-29 Priority to US201662301559P priority
2016-03-03 Priority to US15/060,354 priority patent/US9835317B2/en
2016-03-03 Application filed by Cree Inc filed Critical Cree Inc
2016-06-24 Priority claimed from US15/192,979 external-priority patent/US10317608B2/en
2016-06-30 Publication of US20160187555A1 publication Critical patent/US20160187555A1/en
2017-02-28 Priority claimed from EP17763756.8A external-priority patent/EP3423748A1/en
2017-02-28 Priority claimed from CN201780024888.4A external-priority patent/CN109073834A/en
2017-02-28 Priority claimed from CN201780024889.9A external-priority patent/CN109073202A/en
2017-10-06 Assigned to CREE, INC. reassignment CREE, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: GOLDSTEIN, COREY J., WILCOX, KURT S., YUAN, ZONGJIE
2017-12-05 Publication of US9835317B2 publication Critical patent/US9835317B2/en
The present application comprises a continuation-in-part of International Application No. PCT/US2014/30017, filed Mar. 15, 2014, entitled “Optical Waveguide Body”, and further comprises a continuation-in-part of U.S. patent application Ser. No. 14/485,609, filed Sep. 12, 2014, entitled “Luminaire Utilizing Waveguide”, which claims the benefit of U.S. Provisional Patent Application No. 62/005,965, filed May 30, 2014, entitled “Luminaire Utilizing Waveguide”, U.S. Provisional Patent Application No. 62/025,436, filed Jul. 16, 2014, entitled “Luminaire Utilizing Waveguide”, and U.S. Provisional Patent Application No. 62/025,905, filed Jul. 17, 2014, entitled “Luminaire Utilizing Waveguide”, all owned by the assignee of the present application. The present application further comprises a continuation-in-part of U.S. patent application Ser. No. 14/657,988, filed Mar. 13, 2015, entitled “Luminaire Utilizing Waveguide”, which claims the benefit of U.S. Provisional Patent Application No. 62/005,965, filed May 30, 2014, entitled “Luminaire Utilizing Waveguide”, U.S. Provisional Patent Application No. 62/025,436, filed Jul. 16, 2014, entitled “Luminaire Utilizing Waveguide”, and U.S. Provisional Patent Application No. 62/025,905, filed Jul. 17, 2014, entitled “Luminaire Utilizing Waveguide”, all owned by the assignee of the present application. The present application further comprises a continuation-in-part of U.S. Design patent application Ser. No. 29/496,754, filed Jul. 16, 2014, entitled “Roadway Luminaire”, and further claims the benefit of U.S. Provisional Patent Application No. 62/301,559, filed Feb. 29, 2016, entitled “Luminaire Utilizing Waveguide”, and further claims the benefit of U.S. Provisional Patent Application No. 62/301,572, filed Feb. 29, 2016, entitled “Luminaire Utilizing Light Emitting Diodes”, all owned by the assignee of the present application and the disclosures of which are incorporated by reference herein. International Application No. PCT/US2014/30017, filed Mar. 15, 2014, entitled “Optical Waveguide Body”, U.S. patent application Ser. No. 14/485,609, filed Sep. 12, 2014, entitled “Luminaire Utilizing Waveguide”, and U.S. patent application Ser. No. 14/657,988, filed Mar. 13, 2015, entitled “Luminaire Utilizing Waveguide”, are all owned by the assignee of the present application and the disclosures thereof are incorporated by reference herein.
Referring to FIGS. 1-3C, 21, 22, and 23 two embodiments of a luminaire 100, 100 a that utilize a waveguide are illustrated. FIGS. 1-3C illustrate an embodiment of the luminaire 100 having a relatively large size, and FIGS. 21-23 illustrate an alternative embodiment of the luminaire 100 a having a relatively smaller size. The embodiments disclosed herein are particularly adapted for use in general lighting applications, for example, as an outdoor roadway (including a driveway) or parking lot luminaire, or as any other indoor or outdoor luminaire. The inner and outer components of the embodiments 100, 100 a are substantially identical, except as to the size and configuration of optic assemblies 118 and waveguide bodies 126 utilized therein. Accordingly, only the components of the embodiment 100 are described in detail herein, with the exception that the waveguide bodies 126 and the optic assemblies 118 are separately described.
Each of the luminaires 100, 100 a includes a housing 102 adapted to be mounted on a stanchion or pole 104. With reference to FIG. 3A, the housing 102 includes a mounting portion 106 that is sized to accept an end of any of a number of conventional stanchions. Fasteners 107, such as threaded bolts, extend through apertures in side portions of fastening brackets 108 (only one of which is visible in FIG. 3A) and are engaged by threaded nuts 109 disposed in blind bores in an upper portion of the housing 102. The stanchion 104 may be captured between the fastening brackets 108 and a lower surface of the upper portion of the housing to secure the luminaire 100 in fixed position on the end of the stanchion 104. The housing 102 may alternatively be secured to the stanchion 104 by any other suitable means.
Referring still to FIGS. 1-3C and 21-23, the luminaire 100 or 100 a includes a head portion 113 comprising an upper cover member 114, a lower door 116 secured in any suitable fashion to the upper cover member 114, respectively, and an optic assembly 118 retained in the upper cover member 114. A sensor 120 may be disposed atop the mounting portion 106 for sensing ambient light conditions or other parameters and a signal representative thereof may be provided to the LED driver circuit 110 in the housing 102.
Further details of the luminaires 100, 100 a are disclosed in co-pending application Ser. No. 15/060,306, entitled “Luminaire Utilizing Light Emitting Diodes” filed herewith, the disclosure of which is hereby incorporated by reference herein, and Provisional Patent Application Ser. No. 62/301,572 filed Feb. 29, 2016, entitled “Luminaire Utilizing Light Emitting Diodes”, the disclosure of which is hereby incorporated by reference herein.
Referring next to FIGS. 3A, 3B, 3C, and 23, the optic assembly 118 comprises an optical waveguide body 126 made of the materials specified hereinbelow or any other suitable materials, a surround member 128, and a reflective enclosure member 130. A circuit housing or compartment 132 with a cover is disposed atop the reflective enclosure member 130, and the driver circuit 110 is disposed in the circuit compartment 132. LED elements 136 are disposed on one or more printed circuit boards (PCBs) 246 a, 246 b and extend into coupling cavities or features 156 (FIGS. 5, 14, and 20) of the waveguide body 126, as noted in greater detail hereinafter. A heat exchanger 142 is disposed behind the one or more PCBs 246 a, 246 b to dissipate heat through vents that extend through the luminaire 100 and terminate at upper and lower openings 144, 146. In addition, the terminal block 111 is mounted adjacent the heat exchanger 142 and permits electrical interconnection between the driver circuit 110 and electrical supply conductors (not shown).
The light developed by the LEDs 136 travels through the waveguide body 126 and is redirected downwardly, by extraction features disposed on the top surface 150 to be described in detail below, and is emitted out the bottom or emission surface 152 of the waveguide body 126. The optional light extraction features 162 on the bottom surface 152, which may comprise two sets of parallel features extending transverse to the width (x-dimension—as indicated in FIGS. 4 and 6) of the waveguide body 126, further facilitate light extraction. It should be noted that there could be a different number (including zero) of bottom surface light extraction features 162, as desired. In any event, the Lambertian or other distributions of light developed by the LED elements 136 are converted into a distribution resulting in an illumination pattern having an extent in the x-dimension and a reach in the y-dimension perpendicular to the x-dimension.
Each surface 164 defining each light coupling cavity 156 may be smooth, textured, curved, or otherwise shaped to affect light mixing and/or redirection. For example, each coupling surface 164 may include spaced bumps or other features that protrude at points along a top-to-bottom extent (i.e., along a z-dimension normal to an x-y plane) of each cavity 156 in such a way as to delineate discrete coupling cavities 166 each provided for and associated with an individual LED element 136 to promote coupling of light into the waveguide body 126 and light mixing, as seen in FIGS. 26 and 28 to be described in detail below. Such an arrangement may take any of the forms disclosed in International Application No. PCT/US14/30017, filed Mar. 15, 2014, entitled “Optical Waveguide Body,” incorporated by reference herein.
As seen in FIG. 5, LED elements 136 are disposed within or adjacent the coupling cavities 156 of the waveguide body 126. Each LED element 136 may be a single white or other color LED, or each may comprise multiple LEDs either mounted separately or together on a single substrate or package to form a module including, for example, at least one phosphor-coated or phosphor-converted LED, such as a blue-shifted yellow (BSY) LED, either alone or in combination with at least one color LED, such as a green LED, a yellow LED, a red LED, etc. The LED elements 136 may further include phosphor-converted yellow, red, or green LEDs. One possible combination of LED elements 136 includes at least one blue-shifted-yellow/green LED with at least one blue-shifted-red LED, wherein the LED chip is blue or green and surrounded by phosphor. Any combination of phosphor-converted white LED elements 136, and/or different color phosphor-converted LED elements 136, and/or different color LED elements 136 may be used. Alternatively, all the LED elements 136 may be the same. The number and configuration of LEDs 136 may vary depending on the shape(s) of the coupling cavities 156. Different color temperatures and appearances could be produced using particular LED combinations, as is known in the art. In one embodiment, each light source comprises any LED, for example, an MT-G LED incorporating TrueWhite® LED technology or as disclosed in U.S. patent application Ser. No. 13/649,067, filed Oct. 10, 2012, entitled “LED Package with Multiple Element Light Source and Encapsulant Having Planar Surfaces” by Lowes et al., the disclosure of which is hereby incorporated by reference herein, as developed and manufactured by Cree, Inc., the assignee of the present application. In embodiments, each light source comprises any LED such as the LEDs disclosed in U.S. Pat. No. 8,998,444, and/or U.S. Provisional Patent Application No. 62/262,414, filed Dec. 3, 2015, entitled “Solid State Light Fixtures Suitable for High Temperature Operation Having Separate Blue-Shifted-Yellow/Green and Blue-Shifted-Red Emitters” by Bergmann et al., the disclosures of which are hereby incorporated by reference herein. In another embodiment, a plurality of LEDs may include at least two LEDs having different spectral emission characteristics. If desirable, one or more side emitting LEDs disclosed in U.S. Pat. No. 8,541,795, the disclosure of which is incorporated by reference herein, may be utilized inside or at the edge of the waveguide body 126. In any of the embodiments disclosed herein the LED elements 136 preferably have a Lambertian light distribution, although each may have a directional emission distribution (e.g., a side emitting distribution), as necessary or desirable. More generally, any Lambertian, symmetric, wide angle, preferential-sided, or asymmetric beam pattern LED(s) may be used as the light source(s).
The sizes and/or shapes of the coupling cavities 156 may differ or may all be the same. Each coupling cavity 156 extends into the waveguide body 126 from an end surface 158. However, the end surface 158 defining an open end of each coupling cavity 156 may not be coincident between cavities 156 a, 156 b. Thus, in the embodiment illustrated in FIG. 5, each of the coupling cavities 156 a has a depth that extends farther into the waveguide body 126 than coupling cavities 156 b. Additionally, each of the coupling cavities 156 b has an opening at the end surface 158 that is disposed farther from a center of the waveguide body 126 than corresponding openings of coupling cavities 156 a. The cavities 156 a are therefore relatively larger than the cavities 156 b.
In the illustrated embodiment relatively larger BSY LED elements 136 a (FIG. 27) are aligned with coupling cavities 156 a, while relatively smaller red LED elements 136 b are aligned with coupling cavities 156 b. The arrangement of coupling cavity shapes promotes color mixing in the event that, as discussed above, different color LED elements 136 are used and/or promotes illuminance uniformity by the waveguide body 126 regardless of whether multi-color or monochromatic LEDs are used. In any of the embodiments disclosed herein, other light mixing features may be included in or on the waveguide body 126. Thus, for example, one or more bodies of differing index or indices of refraction than remaining portions of the waveguide body 126 may extend into the waveguide body and/or be located fully within the waveguide body 126.
Referring now to FIGS. 14 and 20, the LED elements 136 may be disposed in the depicted arrangement relative to one another and relative to the light coupling cavities 156. The LED elements 136 may be mounted on separate support structures 244 or some or all of the LED elements 136 may be mounted on a single support structure. In the illustrated embodiment of FIG. 14, first and second subsets 256 a and 256 b of the LED elements 136 are disposed on and carried by first and second metal coated printed circuit boards (PCBs) 246 a and 246 b, respectively. Each PCB 246 a and 246 b is held in place relative to an associated opening 258 a and 258 b (see FIGS. 3B and 3C), respectively, of the reflective enclosure member 130 by a holder assembly 248 a and 248 b (see FIG. 20), respectively. The holder assemblies 248 a and 248 b are preferably identical (although this need not be the case), and hence, only the holder assembly 248 a will be described in detail. The holder assembly 248 a comprises a main holding member 250 and a gasket 252. Each PCB 246 a, 246 b and/or each holder assembly 248 a, 248 b may be held in place relative to the waveguide body 126 by screws, rivets, etc. inserted through the PCB 246 a, 246 b and/or holder assembly 248 a, 248 b and passing into threaded protrusions 204 a-204 d that extend out from the waveguide body 126. Further, screws or fasteners compress the main holding member 250 against the reflective enclosure member 130 with the gasket 252 disposed therebetween and the respective PCB 246 a aligned with the associated opening 258 a. Thereby the LED elements 136 are held in place relative to the waveguide body 126 by both the compressive force of the holder assembly 248 a and the screws, rivets, etc. inserted through the PCB 246 a and passing into threaded protrusions 204 a, 204 b.
The different central sections of the waveguides allow for the illumination distribution pattern produced by the waveguide bodies 126 to be varied. The varied illumination distribution patterns may be compliant with the American Institute of Architects lighting standards that are commonly known in the art. The boundaries of each illumination pattern on the illuminated surface is defined by the threshold of minimum acceptable lighting conditions, which depend on the roadway requirements, such as for a highway luminaire or parking lot luminaire. For example, an embodiment of the waveguide body 126 may provide an illumination pattern on a target surface having a relatively shallow reach, for example, about one to about two times the mounting height of the luminaire 100, 100 a in the y-dimension extending away from the luminaire and a relatively long range distribution, for example, about three to about seven times the mounting height of the luminaire 100, 100 a in the x-dimension extending at either side of the luminaire 100, 100 a transverse to the y-dimension (for a total distribution width in the x-dimension of fourteen times the mounting height). The spacing of the luminaires could therefore be about one to about two times the mounting height along the y-dimension and about three to about seven times the mounting height along the x-dimension.
The luminaire 100 a may have a maximum length along the y-dimension (as indicated in FIGS. 4 and 6) ranging from about 600 mm to about 700 mm, most preferably from about 660 mm to about 670 mm, a maximum width along the x-dimension ranging from about 350 mm to about 450 mm, most preferably from about 380 mm to about 400 mm, and a maximum height ranging from about 100 mm to about 200 mm, most preferably from about 120 mm to about 140 mm. Further, the waveguide bodies 126 depicted in FIGS. 24-25, 28-29, and 30-31 may be used in a luminaire 100 a having a lumen output ranging from about 8,000 lumens to about 15,000 lumens, and, most preferably, in a luminaire 100 a having a lumen output between about 11,000 lumens to about 15,000 lumens.
The waveguide bodies 126 of FIGS. 4-7, 10, 11, 16, 17, 24, 25, 28, 29, 30, and 31 include the bottom surface 152, and the outboard portion 174 of the top surface 150 is common to all of such waveguide bodies 126. The bottom surface 152 illustrated in FIG. 4 is tray-shaped, and includes planar side surfaces 178 a-178 d disposed about an inner planar surface 180. An outer planar surface 182 extends outwardly from and transverse to the side surfaces 178 a-178 d. An inner recessed section 184 includes two ridge-shaped light extraction members 162 spaced apart from one another and extending parallel to side surfaces 178 a, 178 c. A rib 188 protrudes from the inner recessed section 184 preferably along a center line 220 and parallel to the side surfaces 178 a, 178 c, of the waveguide body 126. The center line 220 along which the rib 188 extends may be offset from center and instead be a particular line dividing the waveguide body 126. Further, the center line 220 discussed below in describing the orientation of various waveguide body 126 features may instead be a particular line dividing the waveguide body 126, such line being substantially centered or offset by a selected amount.
Referring to FIGS. 6 and 6A, the outboard portion 174 of the upper surface 150 includes first and second opposed side surfaces 190 a, 190 b along either side of the waveguide body 126. First and second side walls 194 a, 194 b extend along a portion of the first and second side surfaces 190 a, 190 b, respectively. Each side wall 194 a, 194 b includes a planar surface 196 a, 196 b defined by the respective side surfaces 190 a, 190 b and the respective inner side surfaces 192 a, 192 b. The outboard portion 174 further includes an end portion 222 having a wedge-shaped light extraction member 170 and a transition area 205. The end surface 158 includes a planar surface 224 extending between two subsets of coupling cavities or features 266 a, 266 b that receive the light developed by the LED elements 136. Further, the planar surface 224 on the coupling end 158 is subdivided by a central indentation 254 aligned with the rib 188. The coupling cavities 156 are disposed adjacent to respective side walls 194 a, 194 b such that light incident on the side walls 194 a, 194 b is totally internally reflected within the waveguide body 126. During use, first and second groups of light rays from first and second subsets 256 a, 256 b of LED elements 136 are reflected off of respective side walls 194 a, 194 b back towards the center of the waveguide body 126. These light rays may be extracted through the respective members 162 of the bottom surface 152 toward the center line 220 such that the first and second groups of light rays cross one another at or near the center line 220 and in proximity to the rib 188. Use of total internal reflection along the sides of the waveguide bodies 126 allows for a reduction in the size of the waveguide body along the x-dimension (i.e., the width of the waveguide body 126).
Additionally, the four protrusions 204 a-204 d that are contacted by the PCBs 246 a, 246 b extend outwardly from the coupling end surface 158 of the waveguide body 126. The portions of the four protrusions 204 a-204 d that face toward the coupling cavities 156 may be faceted or filleted, or may be smooth and/or polished.
A central section 206 is disposed between the side walls 194 a, 194 b and extends between a coupling end surface 158 and non-coupling end surface 230 of the outboard portion 174. The central section 206 is preferably (although not necessarily) symmetric about the center line 220 and includes two side sections 208 a, 208 b that are preferably mirror images of one another, and hence, only the side section 208 a will be described in detail. The side section 208 a includes a first plurality of wedge-shaped light extraction members 210 (shown in FIGS. 6 and 6A as four members 210 a-1, 210 a-2, 210 a-3, and 210 a-4) extending between the side wall 194 a and a planar rectangular portion 212 a. A transition area 202 a extends between the inner side surface 192 a and the planar rectangular portion 212 a. The transition area 202 a may comprise a sloped surface 203 that may be polished, and/or may include faceting or scalloping on all or a portion of the sloped surface 203, as seen in FIG. 20 in connection with another embodiment. As shown in FIGS. 6, 6A, 7, and 8, each of the plurality of wedge-shaped light extraction members 210 includes sloping light extraction surfaces 210 a-5, 210 a-6, 210 a-7, and 210 a-8, respectively, similar or identical to the sloped surface 203 of the transition area 202 a, that together direct light downwardly and out of the waveguide body 126. FIG. 8 is a cross sectional view of the waveguide body 126 taken at plane 8 as indicated in FIG. 7.
Referring again to FIG. 6, 6A, and 7, inner end surfaces 210 a-9, 210 a-10, 210 a-11, 210 a-12 of the plurality of wedge-shaped light extraction members 210 and inner side surface 202 a-1 are spaced apart from a facing side wall 212 a-1 of the planar portion 212 a to define a gap 214 therebetween. In the illustrated embodiment, the gap 214 is tapered such that the end of the gap 214 nearest the coupling end surface 158 is narrower than the end of the gap nearest the transition area 205. A plurality of light redirection cavities 168 extend into the planar portion 212 a. In the illustrated embodiment, there are nine cavities 168 a-1 through 168 a-9. The cavities 168 a-1 through 168 a-6 are substantially or fully triangular in cross-sectional shape (as seen on FIG. 6) whereas the cavities 168 a-7 through 168 a-9 are trapezoidal (again, as seen in FIG. 6). Each cavity 168 has a base surface nearest the planar surface 224 (e.g., the base surfaces 168 a-3 a and 168 a-8 a) that are disposed at one or more angles relative to the planar surface 224. The angle(s) may be equal or unequal and may range between about 5 degrees and about 85 degrees, preferably between about 15 degrees and about 45 degrees, and most preferably between about 25 degrees and about 35 degrees. Remaining side surfaces defining each cavity 168 form a prismatic shape with the base surface associated therewith. The cavities 168 redirect light traveling through the waveguide body 126 laterally within the waveguide body 126 toward the central section 206. In other embodiments, the width, length, and curvature and/or other shape(s) of the light redirection cavities may vary. Further, the planar portion 212 a may terminate at a linear surface 264 defining a truncated upper corner near the extraction member 210 a-4. The surface is disposed at an angle relative to the planar surface 224 that is similar or identical to the angle specified above of one of the base surfaces of the cavities 168. Light travelling through the waveguide is redirected at the linear surface 264 in a manner similar to the redirection effected by the cavities 168.
A plurality of wedge-shaped light extraction members 218 a-1, 218 a-2, and a sloped transition area 201 a are disposed between the planar portion 212 a and the center line 220, and extend between the coupling end surface 158 and the transition area 205 of the end portion 222. FIG. 9 shows an example cross-sectional geometry of the extraction members 218 and the bottom surface extraction features 162 as indicated in FIG. 6. The transition area 201 a and the extraction features 218 direct light redirected by the cavities 168 out of the bottom surface 152 of the waveguide body 126. Light is also directed outwardly through the surface 152 by the transition feature 205 and the wedge-shaped extraction member 170. In this embodiment, the transition feature 205 comprises a curved shape, such as a “J” shape, as it meets the wedge-shaped extraction member 170. The geometry of the extraction members 218 and extraction features 162 may be altered to manipulate the illumination pattern produced by the waveguide body 126. Additionally, the extraction members 218 may have the same or similar shapes as the other light extraction features 170, 210, but may differ in size.
Referring now to FIG. 7, the portion of the waveguide body 126 as indicated in FIG. 6 is shown. This portion of the waveguide body 126 includes the waveguide section 208 a. In an embodiment, the section 208 a may comprise the entirety of the waveguide body 126. Alternatively, further section(s) that are substantially identical to and/or different than section 208 a or sections having modified extraction members or redirection cavities as described hereinbelow may be arranged side-by-side for utilization and may together comprise the waveguide body 126. In another embodiment, the sections similar or identical to the section 208 a may be arranged in a configuration other than side-by-side, such as a square or rectangular configuration with coupling cavity subsets 266 arranged along more than one side surface. In other embodiments, sections may be identical, similar and/or different from other sections.
Referring still to FIG. 7, the section 208 a comprises different portions that are optically coupled to the LEDs, and depending on the embodiment, the light from the LEDs that is coupled to a portion can be directed (to be redirected again or extracted by another portion), redirected and extracted or extracted by that portion. Each section 208 a has multiple portions with different features. Eventually the light is extracted to produce an overall or cumulative desired illumination pattern. In this example, the portion of the waveguide body section 208 a comprises the coupling cavity subset 266 on the coupling cavity end surface 158. Light from the LED subset 256 a (as seen in FIG. 14) is directed into the waveguide body 126. The light is thereafter extracted from the waveguide body 126 by at least one of the extraction members 210, 170 in a first direction or along a first dimension (such as the y-dimension). Alternatively, light from the LED subset 256 a is redirected by redirection cavities 168 toward light extraction members 218, 170. Light from the LED subset 256 a may also be redirected back towards the extraction features 210, 218, 170 by the side wall 194 a or the side wall 212 a-1. At least one light extraction feature, such as the light extraction feature 218 a, directs light in a second direction or along a second dimension different than the first direction or first dimension (such as along the x-dimension). The configuration of the light extraction members 210, 218, 170 and the light redirection cavities 168 acts to direct substantially all of the light out of the bottom surface 152 of the waveguide section 208 a. In alternative embodiments, additional subsets of LEDs 256 can be coupled into additional portions of the section 208 a to be redirected and extracted, redirected (to be extracted in a different portion of the waveguide body 126 or directly extracted to produce a composite or cumulative desired illumination pattern. Note, subsets of LEDs 256 can be coupled to multiple portions of each section 208 a or even across sections depending on the embodiment. In an example embodiment, the optical waveguide comprises the plurality of coupling cavities 156 for coupling light into the waveguide body 126 from the plurality of LEDs 256. The optical waveguide further comprises a first light extraction feature (such as any of the light extraction members 210, 218, 170, 260, and/or 262 described herein) extracting light directly out of the waveguide body 126 in a first direction. Further in this embodiment, the optical waveguide my comprise a light redirection feature (such as redirection cavities 168 described herein) for directing light within the waveguide body 126, and a second light extraction feature (again, such as any of the light extraction members 210, 218, 170, 260, and/or 262 described herein) for extracting redirected light out of the waveguide body 126 in a second direction different than the first direction.
The bottom surface 152 of the waveguide body 126 of FIG. 10 is substantially identical to the bottom surface 152 shown in FIG. 4. Referring now to FIG. 11, the central section 206 of the waveguide body 126 is similar to the central section of the waveguide body of FIG. 6 except for the following differences. As with the previous embodiments, the central section 206 of the waveguide body 126 of FIG. 11 includes two side sections 208 a, 208 b that are preferably mirror images of one another. The planar surfaces 212 a, 212 b and central indentation 254 shown in the central section of FIG. 11 are similar to those in FIG. 6. Each side section 208 a, 208 b includes first and second pluralities of wedge-shaped light extraction members 11-210, 218 that are disposed transverse to one another. However, a planar surface 11-196 a shown in FIG. 11 is relatively smaller than the planar surface 196 a of FIG. 6. In this embodiment, inner side surface 11-192 a is spaced apart from a facing wall 11-202 a-2 to define a gap 258 therebetween.
The side section 208 a of this embodiment includes the first plurality of wedge-shaped light extraction members 11-210 (shown in FIG. 11 as two members 11-210 a-1 and 11-210 a-2) extending between the side wall 194 a and the planar rectangular portion 212 a. A transition area 11-202 a extends between the inner side surface 192 a and the planar rectangular portion 212 a. The transition area 11-202 a may comprise a sloped surface 11-203. As shown in FIG. 11, each of the plurality of wedge-shaped light extraction members 11-210 includes sloping light extraction surfaces 11-210 a-3 and 11-210 a-4, respectively, similar or identical to a sloped surface 11-203 of the transition area 11-202 a, that together direct light downwardly and out of the waveguide body 126. The plurality of wedge-shaped light extraction members 11-210 and the transition area 11-202 a have more gradual sloped surfaces 11-210 a-3, 11-210 a-4, 11-203 as compared to the plurality of wedge-shaped light extraction members 210 in the embodiment of FIG. 6. In FIG. 11, as in FIG. 6, the extraction members 218 and transition area 201 a extend between the planar surface 224 and the transition area 205 of the end portion 222.
Referring again to FIG. 11, inner end surfaces 11-210 a-5, 11-210 a-6 of the plurality of wedge-shaped light extraction members 11-210 and inner side surface 11-202 a-1 are spaced apart from a facing side wall 212 a-1 of the planar portion 212 a to define a gap 11-214 therebetween. In this embodiment, the gap 11-214 is truncated by a protrusion 286 from the side wall 212 a-1 such that nearest the coupling end surface 158 the gap ends approximately half way along the inner side surface 11-202 a-1. The gap 11-214 is not tapered in the embodiment pictured in FIG. 11.
A plurality of light redirection cavities 11-168 extend into the planar portion 212 a. In the illustrated embodiment, there are eight cavities 11-168 a-1 through 11-168 a-8. In this embodiment, all of the cavities 11-168 a-1 through 11-168 a-8 are substantially or fully trapezoidal in cross-sectional shape. Each cavity 11-168 a-1 through 11-168 a-8 has a base surface nearest the planar surface 224 that may be disposed at one or more angles relative to the planar surface 224 similar to the cavities 168 a-7 through 168 a-9 of FIG. 6. Likewise, each cavity 11-168 a-1 through 11-168 a-8 comprises a prismatic shape similar to the cavities 168 a-7 through 168 a-9 of FIG. 6.
A plurality of wedge-shaped light extraction members 218 a-1, 218 a-2, and a sloped transition area 201 a are disposed between the planar portion 212 a and the center line 220, and extend between the coupling end surface 158 and the transition area 205 of the end portion 222. The transition area 201 a and the extraction features 218 direct light redirected by the cavities 168 out of the bottom surface 152 of the waveguide body 126. Light is also directed outwardly through the surface 152 by the transition feature 205 and the wedge-shaped extraction member 170. As in the previous embodiment, the transition feature 205 may comprise a curved shape, such as a “J” shape, as it meets the wedge-shaped extraction member 170. FIG. 12 shows an example cross-sectional geometry of the extraction members 218 and the bottom surface extraction features 162 as indicated in FIG. 11. As previously discussed, the geometry of the extraction members 218 and extraction features 162 may be altered to manipulate the illumination pattern produced by the waveguide body 126.
1001011 The bottom surface 152 of the waveguide body 126 of FIG. 16 is substantially identical to the bottom surface 152 shown in FIGS. 4 and 10. Referring now to FIG. 17, the central section 206 of the waveguide body 126 is similar to the central section of the waveguide body of FIG. 6 except for the following differences. As with the previous embodiments, the central section 206 of the waveguide body 126 of FIG. 17 includes two side sections 208 a, 208 b that are preferably mirror images of one another. Planar surface 17-196 a in FIG. 17 is relatively smaller than the planar surface 196 a of FIG. 6. Planar surfaces 212 a, 212 b from FIG. 6 are omitted in FIG. 17, but the central indentation 254 on the planar surface 224 remains. Each side section 208 a, 208 b includes a first plurality of light extraction members 17-210 disposed transverse to the plurality of light extraction members 218.
The side section 208 a of this embodiment includes the first plurality of wedge-shaped light extraction members 17-210 (shown in FIG. 17 as two members 17-210 a-1 and 17-210 a-2) extending between the side wall 194 a and transition area 17-201 a. A transition area 17-202 a extends between the inner side surface 192 a and the transition area 17-201 a. The transition area 17-202 a may comprise a sloped surface 17-203. As shown in FIG. 17, each of the plurality of wedge-shaped light extraction members 17-210 includes sloping light extraction surfaces 17-210 a-3 and 17-210 a-4, respectively, similar or identical to a sloped surface 17-203 of the transition area 17-202 a, that together direct light downwardly and out of the waveguide body 126. The plurality of wedge-shaped light extraction members 17-210 and the transition area 17-202 a have more steeply sloped surfaces 17-210 a-3, 17-210 a-4, 17-203 as compared to the plurality of light extraction members 210 in the embodiment of FIG. 11. In FIG. 17, as in FIGS. 6 and 11, the extraction members 218 and transition area 17-201 a extend between the planar surface 224 and the transition area 205 of the end portion 222.
In this embodiment, a single light redirection cavity 17-168 extends into the transition areas 17-201 a and 17-202 a. In the illustrated embodiment, there is one cavity 17-168 a, 17-168 b on each side section 208 a, 208 b. Further in this embodiment, the cavity 17-168 a is substantially or fully trapezoidal in cross-sectional shape. The cavity 17-168 a has a base surface nearest the planar surface 224 that is disposed at an angle relative to the planar surface 224 similar to the cavities 168 a-7 through 168 a-9 of FIG. 6. Likewise, the cavity 17-168 a comprises a prismatic shape similar to the cavities 168 a-7 through 168 a-9 of FIG. 6. FIG. 18 shows an example cross-sectional geometry of the extraction members 218 and the bottom surface extraction features 162 as indicated in FIG. 17. Just as in previous embodiments, the geometry of the extraction members 218 and extraction features 162 may be altered to manipulate the illumination pattern.
Referring now to FIGS. 17 and 19, the transition surface 17-203 is smooth on a portion nearest the transition area 17-201 a and scalloped or faceted on a portion nearest the inner side surface 192 a. The relative proportions of scalloped-to-smooth surfaces on the transition surface 17-203 may be altered, but the embodiment depicted in FIG. 17 shows relatively more smooth surface than scalloped surface.
Referring still to FIG. 19, the coupling cavities 156 of the side section 208 a of the waveguide body 126 are shown in detail. As discussed above with reference to FIG. 5, the sizes and/or shapes of the coupling cavities 156 may differ or may all be the same. Thus, in the embodiment illustrated in FIG. 19, each of the coupling cavities 156 a has a depth that extends farther into the waveguide body 126 than nearby coupling cavities 156 b. However, the depth each coupling cavity 156 extends into the waveguide body 126 is deepest near the first and second protrusions 204 a, 204 b. The depth each coupling cavity 156 extends into the waveguide body 126 is shallowest near a center line 226 of the coupling cavity subset 266 a on the side section 208 a. As with center line 220, the center line 226 of each side section 208 a, 208 b may be substantially centered or may instead be a particular line offset to either side by a selected amount, such particular line dividing each section 208 a, 208 b of the waveguide body.
Each light coupling cavity 156 is defined by a surface 164 that is substantially or generally parabolic or bell-curve shaped in cross section (as seen in a cross section taken transverse to the coupling end surface 158 and parallel to the bottom surface 152), as discussed above. In addition, the coupling cavity surface 164 increases in width and decreases in depth the nearer each coupling cavity 156 is to the center line 226. Thus, the focal point of each parabolic coupling cavity surface 164 is disposed nearer the coupling end surface 158 the nearer the particular coupling cavity 156 is to the center line 226 of side 208 a. The focal length of each parabolic coupling cavity 156 may become longer or shorter according to the above described relation to the center line 226. Alternatively, the focal length may change with dependence on the center line 220. Other patterns may also determine the relative change in focal length of each parabolic coupling cavity 156. The change in shape may be the same or different for the BSY coupling cavities 156 a and the red coupling cavities 156 b.
FIGS. 21-23 depict the medium sized luminaire 100 a as discussed above. The waveguide bodies shown in and described with respect to FIGS. 13-15 and 24-33 may be suitable for use with the medium sized luminaire 100 a. Referring now to FIG. 24, the top surface 150 of the waveguide body 126 is shown. The central section 206 of the waveguide body 126 is similar to the central section of the waveguide body of FIG. 6 except for the following differences. As with the previous embodiments, the central section 206 of the waveguide body 126 of FIG. 24 includes two side sections 208 a, 208 b that are preferably mirror images of one another.
The planar surfaces 212 a, 212 b shown in the central section of FIG. 24 are larger relative to the first plurality of wedge-shaped light extraction members 24-210. Also, the central indentation 254 previously shown in the central section 206 of FIG. 6, is omitted. Each side section 208 a, 208 b includes first and second pluralities of wedge-shaped light extraction members 24-210, 260 that are disposed transverse to one another. However, planar surface 196 a shown in FIG. 6 is omitted in the embodiment of FIG. 24. In this embodiment, side surface 24-190 a forms side surfaces of light extraction members 24-210 and transition area 24-202 a.
The wedge-shaped light extraction members of the first plurality 24-210 (shown in FIG. 24 as three members 24-210 a-1, 24-210 a-2, and 24-210 a-3) and the transition area 24-202 a extend between the side surface 24-190 a and the planar rectangular portion 212 a. The transition area 24-202 a extends between the side surface 24-190 a and the planar rectangular portion 212 a. The transition area 24-202 a may comprise a sloped surface 24-203. As shown in FIG. 24, each of the plurality of wedge-shaped light extraction members 24-210 includes sloping light extraction surfaces 24-210 a-4, 24-210 a-5, and 24-210 a-6, respectively, similar or identical to the sloped surface 24-203 of the transition area 24-202 a, that together direct light downwardly and out of the waveguide body 126.
The plurality of wedge-shaped light extraction members 24-210 and the transition area 24-202 a have sloped surfaces 24-210 a-4, 24-210 a-5, 24-210 a-6, 24-203 that vary in steepness of slope. Sloped surfaces 24-210 a-4 and 24-203 have the most gradual slope (and perhaps identical slope), while sloped surface 24-210 a-5 is more steeply sloped, and sloped surface 24-210 a-6 is the most steeply sloped surface of the embodiment of FIG. 24. The transition surface 24-203 of FIG. 24 is smooth.
A plurality of light redirection cavities 24-168 extend into the planar portion 212 a. In the embodiment of FIG. 24, there are eight cavities 24-168 a-1 through 24-168 a-8. In this embodiment, all of the cavities 24-168 a-1 through 24-168 a-8 are substantially or fully trapezoidal in cross-sectional shape. The cavities 24-168 a-1 through 24-168 a-8 each have base surfaces nearest the planar surface 224 that are disposed at one or more angles relative to the planar surface 224 similar to the cavities 168 a-7 through 168 a-9 of FIG. 6. Likewise, each cavity 24-168 a-1 through 24-168 a-8 comprises a prismatic shape similar to the cavities 168 a-7 through 168 a-9 of FIG. 6. The light redirection cavities 24-168 are arranged partially spanning the planar surface 212 a and the transition area 24-201 a. Redirection cavity 24-168 a-8 partially spans the planar surface 212 a, the transition area 24-201 a and the transition area 24-205.
A plurality of wedge-shaped light extraction members 260 a-1, 260 a-2, and a sloped transition area 24-201 a are disposed between the planar portion 212 a and the center line 220, and extend between the coupling end surface 158 and the non-coupling end surface 230. The transition area 24-201 a and the extraction features 260 direct light redirected by the cavities 168 out of the bottom surface 152 of the waveguide body 126. Light is also directed outwardly through the surface 152 by the transition feature 24-205 a and a wedge-shaped extraction member 262. The geometry of the extraction members 260 and extraction features 162 may be altered to manipulate the illumination pattern produced by the waveguide body 126. Additionally, the extraction members 260 may have the same or similar shapes as the other light extraction features 262, 24-210, but may differ in size.
A transition area 24-205 a is arranged between the wedge-shape light extraction member 262 of the non-coupling end portion 222 and both the wedge-shaped light extraction member 24-210 a-3 and planar portion 212 a. The transition area 24-205 a does not extend the full width of the outboard portion 174 on the non-coupling end portion 222. In this embodiment, the wedge-shaped light extraction members 260 run the full length of the outboard portion 174 from the coupling end surface 158 to the non-coupling end surface 230. End portions of the wedge-shaped light extraction members 260 form a part of the wedge-shaped light extraction member 262 on the non-coupling end portion 222.
Referring now to FIG. 25, the bottom surface 152 is substantially identical to the bottom surface 152 shown in FIG. 4. As discussed with respect to previous embodiments, the outer planar surface 182 extends outwardly from and transverse to the side surfaces 178 a-178 d. Outer planar surface 182 may be formed from transparent or other material capable of internal reflection. Light may escape into the outer planar surface 182 from the waveguide body 182. It further may be desirable for all light to be extracted from the luminaire 100 a, and thus, outer planar surface 182 (shaded in the embodiment depicted in FIG. 25) may be textured on the emission surface such that any light internally reflected within the outer planar surface 182 is extracted in the same general direction as light extracted from the inner recessed section 184 of the waveguide body 126.
Referring now to FIG. 26, the coupling cavities 156 are shown in greater detail. High angle heavily textured light shield portions 232 of coupling cavity surfaces 164 of the red coupling cavities 156 b are shaded in FIG. 26. These diffusing portions 232 are arranged between each respective red LED element 136 b and the body of the waveguide 126. The shield portions 232 prevent red strips. To further enhance color mixing, light mixing bumps 234 are disposed on the coupling cavity surfaces 164. FIG. 27 shows light rays entering the waveguide body 126 from BSY and red LED elements 136 a, 136 b. The dispersion of the light rays once coupled into the waveguide body illustrates the diffusion and color mixing effects of the shield portions 232 and light mixing bumps 234. Other portions of the coupling cavity surfaces 164 may be textured instead, or in addition to, the light shield portions 232 to manipulate the diffusion and color mixing properties of the coupling cavities 156. FIGS. 26 and 27 further show an embodiment with asymmetric coupling cavity surface geometry for increasing controlled light coupled into the waveguide body 126. In this embodiment, the light shield portion 232 extends further from the waveguide body 126 than facing portion 231. The coupling cavity geometry may be symmetric or asymmetric for both the BSY and red LED elements 136 a, 136 b. The symmetry or asymmetry of the coupling cavities 156 may repeat or be random. Further depicted in FIGS. 26 and 27, surfaces 233 and 235 are also asymmetric such that surface 235 of BSY coupling cavity 156 a is relatively longer or larger as compared with facing surface 233 of the same cavity.
Referring now to FIG. 28, the top surface 150 of the waveguide body 126 is shown. The central section 206 of the waveguide body 126 is similar to the central section of the waveguide body of FIG. 24 except for the following differences. As with the previous embodiments, the central section 206 of the waveguide body 126 of FIG. 28 includes two side sections 208 a, 208 b that are preferably mirror images of one another.
Each side section 208 a, 208 b includes first and second pluralities of wedge-shaped light extraction members 28-210, 260 that are disposed transverse to one another. The planar surfaces 212 a, 212 b shown in the central section of FIG. 28 are larger relative to the first plurality of wedge-shaped light extraction members 28-210. However, planar surface 196 a shown in FIG. 6 is omitted in the embodiment of FIG. 28, as is indentation 254. In this embodiment, side surface 28-190 a forms side surfaces of light extraction members 28-210 and transition area 28-202 a.
The wedge-shaped light extraction members of the first plurality 28-210 (shown in FIG. 28 as three members 28-210 a-1, 28-210 a-2, and 28-210 a-3) and the transition area 28-202 a extend between the side surface 28-190 a and the planar rectangular portion 212 a. The transition area 28-202 a may comprise a sloped surface 28-203. As shown in FIG. 28, each of the plurality of wedge-shaped light extraction members 28-210 includes sloping light extraction surfaces 28-210 a-4, 28-210 a-5, and 28-210 a-6, respectively, similar or identical to the sloped surface 28-203 of the transition area 28-202 a, that together direct light downwardly and out of the waveguide body 126.
The sloped surfaces 28-210 a-4, 28-210 a-5, 28-210 a-6, 28-203 vary in degree of slope in this embodiment. Sloped surfaces 28-210 a-4, 28-210 a-5, and 28-203 have moderate slope, while sloped surface 28-210 a-6 is relatively more gradually sloped. The transition surface 28-203 of FIG. 28 is smooth.
A plurality of light redirection cavities 28-168 extend into the planar portion 212 a. In the embodiment of FIG. 28, there are eight cavities 28-168 a-1 through 28-168 a-8. In this embodiment, all of the cavities 28-168 a-1 through 28-168 a-8 are substantially or fully trapezoidal in cross-sectional shape. The cavities 28-168 a-1 through 28-168 a-8 each have base surfaces nearest the planar surface 224 that are disposed at one or more angles relative to the planar surface 224 similar to the cavities 168 a-7 through 168 a-9 of FIG. 6. Likewise, each cavity 28-168 a-1 through 28-168 a-8 comprises a prismatic shape similar to the cavities 168 a-7 through 168 a-9 of FIG. 6. The light redirection cavities 28-168 a-1 through 28-168 a-6 are arranged partially spanning the planar surface 212 a and the transition area 28-201 a. Redirection cavity 28-168 a-7 is arranged only in the planar surface 212 a, while redirection cavity 28-168 a-8 partially spans the planar surface 212 a, the transition area 28-201 a, and the transition area 28-205 a.
A plurality of wedge-shaped light extraction members 260 a-1, 260 a-2, and a sloped transition area 28-201 a are disposed between the planar portion 212 a and the center line 220, and extend between the coupling end surface 158 and the non-coupling end surface 230. The transition area 28-201 a and the extraction members 260 direct light redirected by the cavities 28-168 out of the bottom surface 152 of the waveguide body 126. Light is also directed outwardly through the surface 152 by the transition feature 28-205 a and a wedge-shaped extraction member 262 disposed at the non-coupling end 222.
A transition area 28-205 a is arranged between the wedge-shape light extraction member 262 of the non-coupling end portion 222 and both the wedge-shaped light extraction member 28-210 a-3 and planar portion 212 a. The transition area 28-205 a does not extend the full width of the outboard portion 174 on the non-coupling end portion 222. In this embodiment, the wedge-shaped light extraction members 260 run the full length of the outboard portion 174 from the coupling end surface 158 to the non-coupling end surface 230. End portions of the wedge-shaped light extraction members 260 form a part of the wedge-shaped light extraction member 262 on the non-coupling end portion 222.
Referring now to FIG. 30, the top surface 150 of the waveguide body 126 is shown. The central section 206 of the waveguide body 126 is similar to the central section of the waveguide body of FIG. 28 except for the following differences. As with the previous embodiments, the central section 206 of the waveguide body 126 of FIG. 30 includes two side sections 208 a, 208 b that are preferably mirror images of one another. The side section 208 a includes a first wedge-shaped light extraction member 30-210 a extending between the side wall 194 a and a planar rectangular portion 212 a. A transition area 30-202 a also extends between the side wall 194 a and the planar rectangular portion 212 a. The transition area 30-202 a may comprise a sloped surface 30-203 that may be polished, and/or may include faceting or scalloping on all or a portion of the sloped surface 30-203, as seen in FIG. 20 in connection with that previously discussed embodiment.
As shown in FIG. 30, each of the wedge-shaped light extraction members 30-210 a includes sloping light extraction surface 30-210 a-1, which is similar or identical to the sloped surface 30-203 of the transition area 30-202 a, that together direct light downwardly and out of the waveguide body 126. In this embodiment, the transition area 30-202 a and the single wedge-shaped light extraction member 30-210 a are larger as compared to the wedge-shaped light extraction members 24-210 and 28-210 of FIGS. 24 and 28, respectively. Further, the sloped surface 30-203 of the transition area 30-202 a and the sloping light extraction surface 30-210 a-1 of single wedge-shaped light extraction member 30-210 a have more gradual slopes as compared to the wedge-shaped light extraction members of other embodiments or the transition area 30-205 a and wedge-shaped light extraction member 262 of the end portion 222. The gradual incline of the wedge-shaped light extraction member 30-210 a and the transition area 30-202 a are arranged to develop an illumination pattern that provides wider street coverage, as compared to the waveguide body of FIG. 28.
A plurality of light redirection cavities 30-168 extend into the planar portion 212 a. In the illustrated embodiment, there are seven cavities 30-168 a-1 through 30-168 a-7. The cavities 30-168 a-1 through 30-168 a-7 are substantially or fully trapezoidal in cross-sectional shape as seen in FIG. 30. The cavities 30-168 have base surfaces (30-168 a-la, 30-168 a-2 a, etc.) nearest the planar surface 224 that are disposed at one or more angles relative to the planar surface 224, similar to FIG. 6. Remaining side surfaces defining each cavity 30-168 form a prismatic shape with the base surface associated therewith.
A plurality of wedge-shaped light extraction members 260 a-1, 260 a-2, and a sloped transition area 30-201 a are disposed between the planar portion 212 a and the center line 220, and extend between the coupling end surface 158 and the non-coupling end surface 230. FIG. 33 shows an example cross-sectional geometry of the extraction members 30-260 and the bottom surface extraction features 162 as indicated in FIG. 30. The transition area 30-201 a and the extraction features 30-260 direct light redirected by the cavities 30-168 out of the bottom surface 152 of the waveguide body 126. Light is also directed outwardly through the surface 152 by the transition feature 30-205 and the wedge-shaped extraction member 262.
Referring still to FIG. 30, the transition surface 30-203 is smooth in the depicted embodiment. Further, the transition area 30-202 a includes a triangular light redirecting cavity 236. The triangular light redirecting cavity 236 a is formed by a vertical triangle cut into the transition area 30-202 a. The triangular light redirecting cavity 236 a is configured as a refracting optic that assists in developing an illumination pattern for covering a relatively wider street. Referring ahead to FIG. 32, the arrows therein show the general refractive property of the triangular redirecting cavity 236 a. Thus, additional light is directed along the y-dimension of the waveguide body 126 and a narrower illumination pattern is effectuated. The triangular light redirection cavity 236 a has an equilateral triangular shape and is disposed such that a side surface 238 is parallel to the planar end surface 224 and a point 240 opposite the side surface 238 is disposed between the coupling cavities 156 and the transition area 30-202 a. The coupling geometry of FIG. 30 is similar to that shown in FIG. 27 and provides improved color mixing as well as aids in developing an illumination pattern that adequately illuminates a location relatively far from the location of the optical assembly 118 when utilized in a streetlight application. In this embodiment, the light redirection cavities 168 are arranged, in conjunction with the wedge-shaped light extraction members 210, to develop an illumination pattern that provides wider street coverage when compared to the embodiment of FIG. 28.
Referring now to FIG. 31, the bottom surface 152 is substantially identical to the bottom surface 152 shown in FIG. 4 and has texturing on surfaces similar to the embodiment of FIG. 25. It may be desirable for all light to be extracted from the luminaire 100 a, and thus, outer planar surface 182 (shaded in the embodiment depicted by FIG. 31) may be textured on the emission surface 152 such that any light internally reflected within the outer planar surface 182 is extracted. Further, the texture may assist in diffusion of any stray light internally reflected within the outer planar surface 182.
The driver circuit 110 may be adjustable either during assembly of the luminaire 100, 100 a or thereafter to limit/adjust electrical operating parameter(s) thereof, as necessary or desirable. For example, a programmable element of the driver circuit 110 may be programmed before or during assembly of the luminaire 100, 100 a or thereafter to determine the operational power output of the driver circuit 110 to one or more strings of LED elements 136. A different adjustment methodology/apparatus may be used to modify the operation of the luminaire 100, 100 a as desired.
Further, any of the embodiments disclosed herein may include a power circuit having a buck regulator, a boost regulator, a buck-boost regulator, a SEPIC power supply, or the like, and may comprise a driver circuit as disclosed in U.S. patent application Ser. No. 14/291,829, filed May 30, 2014, entitled “High Efficiency Driver Circuit with Fast Response” by Hu et al. or U.S. patent application Ser. No. 14/292,001, filed May 30, 2014, entitled “SEPIC Driver Circuit with Low Input Current Ripple” by Hu et al. incorporated by reference herein. The circuit may further be used with light control circuitry that controls color temperature of any of the embodiments disclosed herein in accordance with user input such as disclosed in U.S. patent application Ser. No. 14/292,286, filed May 30, 2014, entitled “Lighting Fixture Providing Variable CCT” by Pope et al. incorporated by reference herein.
Any of the embodiments disclosed herein may include one or more communication components forming a part of the light control circuitry, such as an RF antenna that senses RF energy. The communication components may be included, for example, to allow the luminaire to communicate with other luminaires and/or with an external wireless controller, such as disclosed in U.S. patent application Ser. No. 13/782,040, filed Mar. 1, 2013, entitled “Lighting Fixture for Distributed Control” or U.S. provisional application No. 61/932,058, filed Jan. 27, 2014, entitled “Enhanced Network Lighting” both owned by the assignee of the present application and the disclosures of which are incorporated by reference herein. More generally, the control circuitry includes at least one of a network component, an RF component, a control component, and a sensor. The sensor, such as a knob-shaped sensor, may provide an indication of ambient lighting levels thereto and/or occupancy within the room or illuminated area. Such sensor may be integrated into the light control circuitry.
The placement of multiple LED element(s) and the optics of the waveguide bodies overlay the illumination from each LED element onto each other, which further helps color mixing while maintaining a desired photometric distribution. If necessary or desirable, color mixing may be enhanced by using any of the structures or cavities disclosed in co-pending applications U.S. patent application Ser. No. 14/101,086, filed Dec. 9, 2013, entitled “Optical Waveguides and Luminaires Incorporating Same,” U.S. patent application Ser. No. 14/101,132, filed Dec. 9, 2013, entitled “Waveguide Bodies Including Redirection Features and Methods of Producing Same,” U.S. patent application Ser. No. 14/101,147, filed Dec. 9, 2013, entitled “Luminaire Using Waveguide Bodies and Optical Elements”, and U.S. patent application Ser. No. 14/101,051, filed Dec. 9, 2013, entitled “Optical Waveguide and Lamp Including Same”, owned by the assignee of the present application and filed herewith, the disclosures of which are incorporated by reference herein. If desired, any of the features disclosed in co-pending U.S. patent application Ser. No. 13/839,949 and/or U.S. patent application Ser. No. 13/840,563, may be used in the luminaire 100 as desired.
Further, any LED chip arrangement and/or orientation as disclosed in U.S. patent application Ser. No. 14/101,147, filed Dec. 9, 2013, entitled “Luminaire Using Waveguide Bodies and Optical Elements”, incorporated by reference herein and owned by the assignee of the present application, may be used in the devices disclosed herein. Where two LED elements are used in each light coupling cavity (as in the illustrated embodiments), it may be desired to position the LEDs elements within or adjacent the coupling cavity along a common vertical axis or the LED elements may have different angular orientations, as desired. The orientation, arrangement, and position of the LEDs may be different or identical in each waveguide body section of a waveguide as desired. Still further, each light coupling cavity may be cylindrical or non-cylindrical and may have a substantially flat shape, a segmented shape, an inclined shape to direct light out a particular side of the waveguide body, etc.
While specific coupling features and extraction feature parameters including shapes, sizes, locations, orientations relative to a light source, materials, etc. are disclosed as embodiments herein, the present invention is not limited to the disclosed embodiments, inasmuch as various combinations and all permutations of such parameters are also specifically contemplated herein. Any of the features such as various shaped coupling cavities, LED elements, redirection features, extraction features, etc. described and/or claimed in U.S. patent application Ser. No. 13/842,521, U.S. patent application Ser. No. 13/839,949, U.S. patent application Serr. No. 13/841,074, filed Mar.15, 2013, entitled “Optical Waveguide Body”, U.S. patent application Ser. No. 13/840,563, U.S. patent application Ser. No. 14/101,086, filed Dec. 9, 2013, entitled “Optical Waveguides and Luminaires Incorporating Same”, U.S. patent application Ser. No. 14/101,132, filed Dec. 9, 2013, entitled “Waveguide Bodies Including Redirection Features and Methods of Producing Same,”, U.S. patent application Ser. No. 14/101,147, filed Dec. 9, 2013, entitled “Luminaire Using Waveguide Bodies and Optical Elements”, U.S. patent application Ser. No. 14/101,129, filed Dec. 9, 2013, entitled “Simplified Low Profile Module with Light Guide for Pendant, Surface Mount, Wall Mount and Stand Alone Luminaires”, and U.S. patent application Ser. No. 14/101,051, filed Dec. 9, 2013, entitled “Optical Waveguide and Lamp Including Same”, International Application No. PCT/US14/13931, filed Jan. 30, 2014, entitled “Optical Waveguides and Luminaires Incorporating Same”, and International Application No. PCT/US14/030017, filed Mar. 15, 2014, entitled “Optical Waveguide Body” incorporated by reference herein and owned by the assignee of the present application may be used in a luminaire, either alone or in combination with one or more additional elements, or in varying combination(s) to obtain light mixing and/or a desired light output distribution. Thus, for example, any of the luminaires disclosed herein disclosed herein may include one or more waveguide bodies including coupling features, one or more light redirection features, one or more extraction features or optics, and/or particular waveguide body shapes and/or configurations as disclosed in such applications, as necessary or desirable. Other waveguide body form factors and luminaires incorporating such waveguide bodies are also contemplated.
efficiency (coupling + through color mixing, source
waveguide body) mixing, and control within the
light from the waveguide body
Total system ~80% About 90%: great control,
many choices of output
a plurality of coupling cavities comprising differing shapes for directing light into a waveguide body; wherein the plurality of coupling cavities are spaced from a particular point and the shape of each of the coupling cavities comprises a dimension that varies with distance from the particular point;
wherein for each coupling cavity at least one LED element is disposed adjacent the respective coupling cavity and aligned therewith;
wherein the optical waveguide extends in an x-dimension and a y-dimension orthogonal to the x-dimension, wherein the particular point lies on a particular line extending parallel to the y-dimension, and the waveguide body is divided in the x-dimension by the particular line to define at least first and second portions of the waveguide body; and
wherein the plurality of coupling cavities is disposed on one of the first and second portions and a further plurality of coupling cavities is disposed on another of the first and second portions.
2. The optical waveguide of claim 1, wherein first and second pluralities of LED elements are aligned with the at least two pluralities of coupling cavities for coupling light into the waveguide body; and
further comprising at least one planar surface disposed between the plurality of coupling cavities and the further plurality of coupling cavities wherein LED elements are only aligned adjacent the plurality of coupling cavities and the further plurality of coupling cavities.
3. The optical waveguide of claim 1, wherein each of the at least first and second portions is divided by second and third particular lines, respectively; and
wherein the dimension of each cavity of the pluralities of coupling cavities varies with distance from the second particular line and third particular line on the at least first and second portions, respectively.
4. The optical waveguide of claim 3, wherein each of the coupling cavities comprises a surface with a shape that is at least partially parabolic; and
wherein the dimension that varies in dependence upon distance from the particular point is a focal length of each coupling cavity.
10. An optical waveguide extending in orthogonal x- and y-dimensions, comprising:
a waveguide body of the optical waveguide that couples with a plurality of LED elements along the x-dimension;
at least one light extraction member extending in the x-dimension for extracting light out of the waveguide body;
at least one plurality of abutting light extraction members extending in the y-dimension for extracting light out of the waveguide body; and
at least one plurality of light extraction members extending in the x-dimension parallel to the at least one light extraction member and spaced from the at least one plurality of abutting light extraction members extending in the y-dimension;
wherein each of the light extraction members of the at least one plurality of abutting light extraction members extends an entire length of the waveguide body and divides the at least one light extraction member extending in the x-dimension.
11. The optical waveguide of claim 10, further comprising:
at least two pluralities of coupling cavities for directing light into the waveguide body disposed on either side of a particular line wherein the coupling cavities of at least one of the pluralities of cavities comprise a dimension that varies in dependence upon distance from the particular line;
wherein the particular line divides the waveguide body into at least first and second portions; and
wherein at least one of the pluralities of coupling cavities is disposed on each of the at least first and second portions.
13. The optical waveguide of claim 11, wherein each of the at least first and second portions are divided by second and third particular lines; and
wherein the dimension of each of the coupling cavities of the at least two pluralities of coupling cavities varies in dependence upon distance from the second and third particular line on the respective first and second portions.
14. The optical waveguide of claim 11, further comprising at least one planar surface that separates the at least two pluralities of coupling cavities; and
wherein the at least one planar surface is substantially aligned with the at least one plurality of adjacent light extraction members.
16. An optical waveguide extending in orthogonal x- and y-dimensions, comprising:
at least one first light extraction member extending in the x-dimension for extracting light out of a waveguide body;
at least one plurality of light extraction members extending in the y-dimension for extracting light out of the waveguide body;
at least first and second portions of the waveguide body disposed on either side of the plurality of light extraction members;
a plurality of light redirection features extending transverse to the at least one plurality of light extraction members and the at least one first light extraction member;
first and second pluralities of coupling cavities disposed on the respective at least first and second portions of the waveguide body;
wherein an end surface of each of the at least one plurality of light extraction members forms a portion of the at least one first light extraction member;
wherein the plurality of light redirection features are disposed on both the at least one plurality of light extraction members and the at least first and second portions of the waveguide body; and
wherein the at least one first light extraction member is disposed at an end of the optical waveguide opposite a coupling end surface.
at least two pluralities of coupling cavities for directing light into the waveguide body disposed on either side of a particular line wherein coupling cavities of at least one of the pluralities of coupling cavities comprise a dimension that varies in dependence upon distance from the particular line.
18. The optical waveguide of claim 17, wherein the coupling cavities comprise a surface with a shape that is at least partially parabolic; and
wherein the dimension that varies in dependence upon distance from the particular line is a focal length of each coupling cavity.
20. An optical waveguide, comprising:
a plurality of coupling cavities for coupling light into a waveguide body from a plurality of LED elements;
a first light extraction feature that extracts light directly out of and away from the waveguide body in a first direction; and
at least one light redirection feature that redirects light in the waveguide body, and a second light extraction feature that extracts redirected light out of and away from the waveguide body in a second direction different than the first direction;
wherein the at least one light redirection feature is a cavity comprising a linear extent transverse to the first light extraction feature, the second light extraction feature, and a first surface of the waveguide body comprising the plurality of coupling cavities;
wherein the first light extraction feature and the second light extraction feature are disposed on a second surface of the waveguide body; and
wherein the light extracted in the first direction and the second direction exits a third surface of the waveguide body opposite the second surface.
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Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:YUAN, ZONGJIE;GOLDSTEIN, COREY J.;WILCOX, KURT S.;SIGNING DATES FROM 20161222 TO 20171002;REEL/FRAME:043804/0087