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BrowseBrowseInterestsBiography & MemoirBusiness & LeadershipFiction & LiteraturePolitics & EconomyHealth & WellnessSociety & CultureHappiness & Self-HelpMystery, Thriller & CrimeHistoryYoung AdultBrowse byBooksAudiobooksComicsSheet MusicBrowse allUploadSign inJoinBooksAudiobooksComicsSheet MusicScheduled Maintenance Program Seminar - 4. Maintenance Program Establishment-Part1Uploaded by Omar MalladReliability EngineeringAll Rights Reserved53 viewsDownloadEmbedDescription: kltSee MorekltCopyright: Attribution Non-Commercial (BY-NC)List price: $0.00Download as PDF, TXT or read online from ScribdFlag for inappropriate contentScheduled Maintenance SeminarTable of Contents 1. Introduction 2. Maintenance Program (MP) 3. Scheduled Maintenance Development
4. Maintenance Program Establishment
5. Maintenance Concept 6. Maintenance Planning 7. Conclusion
4 4 4 How to Build a MP General Requirements Maintenance Tasks coming from MPD
• • • • MPD Presentation MPD Consultation MPD Customization MPD Customization examples
Component Maintenance Program Operator Specific Tasks STC Requirements
4 4 Reliability Program Revision Management & Optimization Process
How to build a MP
Reliability Program Supplemental Type Certificate Requirements Operator/Specific Maintenance tasks
Maintenance Tasks coming from MPD
Component Maintenance Program
NOTE: Airworthiness Authorities provide guidance to establish the maintenance program - EASA Part-M FAA in FAR part 91, 121, 125 and 135
3. Maintenance Program Establishment
S. All rights reserved. Maintenance Program Establishment
© AIRBUS S.Scheduled Maintenance Seminar
. Confidential and proprietary document.A.
Confidential and proprietary document. All rights reserved.A.S.
.Maintenance Program
A. The name and address of the owner. The reference.
Source : EASA Commission Regulation (EC) No 2042/2003 Annex I AMC to Part-M
© AIRBUS S.Descriptive data: The type/model and registration number of the aircraft.Maintenance Program
General Requirements – Descriptive Data
 The maintenance program should contain basic information that could be broken down in two parts:  Part 1 .
. auxiliary power units.S. engines and. Confidential and proprietary document. the date of issue and issue number of the approved maintenance program. All rights reserved. operator or approved organisation managing the aircraft airworthiness.
. All rights reserved. where applicable and acceptable to the respective authority of registry.
© AIRBUS S. Procedures for the escalation of established check periods. Provision to record the date and reference of approved amendments incorporated in the maintenance program. Contents/list of effective pages and revision status of the document. operator or approved organisation managing the aircraft airworthiness to the effect that the specified aircraft will be maintained to the program and that the program will be reviewed and updated as required.Maintenance Program
A statement signed by the owner.S. Confidential and proprietary document.
Note: To prevent inadvertent variations to such tasks or intervals these items should not be included in the main portion of the maintenance program document. In the case of approved practices and procedures that differ.S. Each maintenance task quoted should be defined in a definition section of the program
© AIRBUS S.A. which contain the details of maintenance tasks related to mandatory life limitations.Maintenance Program
A cross-reference to other approved documents. Certification Maintenance Requirements (CMR’s) and ADs. or any planning control system. the statement should refer to them. Confidential and proprietary document. All rights reserved. without specific identification of their mandatory status
A statement that practices and procedures to satisfy the program should be to the standards specified in the TC holder’s Maintenance Instructions.
which reflect the anticipated utilisation of the aircraft. This should include the type and degree of inspection required.
. …) should be inspected. APU’s.Task data: Check periods.A. Such utilisation should be stated and include a tolerance of not more than 25%.
© AIRBUS S.Maintenance Program
General Requirements – Task Data
 Part 2 . equipment. accessories. calendar time limits should also be included. Details of pre-flight maintenance tasks that are accomplished by maintenance staff. Where utilisation cannot be anticipated. The tasks and the periods at which each part and systems of the aircraft. Confidential and proprietary document. components. (engines. All rights reserved.S.
Confidential and proprietary document.Maintenance Program
The periods at which components should be checked. replenished. All rights reserved. Repair Assessment. Maintenance of structural Integrity by damage Tolerance and Supplemental Structural Inspection programs (SSID). Corrosion prevention and control. d. c. b. lubricated. cleaned. Structural maintenance programs resulting from the SB review performed by the TC holder. e. adjusted and tested.A. Details of specific structural maintenance programs where issued by the type certificate holder including but not limited to:
a. The periods at which overhauls and/or replacements by new or overhauled components should be made.S. Widespread Fatigue Damage
or cross-reference to.A.S.
. Confidential and proprietary document. Details of.Maintenance Program
Details of ageing aircraft system requirements together with any specified sampling programs. All rights reserved. any required reliability program or statistical methods of continuous Surveillance.
e. a MRB report.S. Confidential and proprietary document. All rights reserved.
The respective authority should verify that the maintenance program is acceptable for the continued airworthiness of the specific aircraft listed and it is appropriate for the proposed operating environment and scheduled utilisation.
© AIRBUS S. the manufacturers recommended maintenance program.A.
Instructions issued by the respective authority can encompass all types of instructions from a specific task to complete recommended maintenance schedules that can be used by the owner/operator directly. the operators own experience or another approved program.
The respective authority should assess the contents taking into account the origins of the document i.
The approved organisation has failed to ensure that the program reflects the maintenance needs of the aircraft such that safe operation can be assured.S.
. the approval of a maintenance program or part of it may be suspended or revoked. in order to limit the approval of the MP to a period that does not exceed any required maintenance not yet approved. Confidential and proprietary document.
© AIRBUS S.A.Maintenance Program
The respective authority may approve an incomplete maintenance program:  At the start of operation of an aircraft or an operator.
If the respective authority is no longer satisfied that a safe operation can be maintained. Events giving rise to such action include:   An operator changing the utilisation of an aircraft. All rights reserved.
© AIRBUS S. All rights reserved.
.S.Scheduled Maintenance Seminar
4. Confidential and proprietary document.A.
All rights reserved. Maintenance Program Establishment
© AIRBUS S.A.
. Confidential and proprietary document.Scheduled Maintenance Seminar
© AIRBUS S. Confidential and proprietary document.S. All rights reserved.
A. Confidential and proprietary document.S.
. Maintenance Program Establishment
© AIRBUS S. All rights reserved.Scheduled Maintenance Seminar
. Confidential and proprietary document. Maintenance Program Establishment
© AIRBUS S.S.A.
All rights reserved.A.S.Maintenance Program
MPD Presentation The following Maintenance Planning Documents (MPD) are published:
Single Aisle Family • A318/A319/A320/A321 MPD
Wide Bodies Family
• A300 MPD • A300-600 MPD • A310 MPD • A330 MPD • A340 MPD
Long Range Family
Large Aircraft Family
• A380 MPD
The MPD is an envelope document valid for all A/C of a given type. Confidential and proprietary document.A. It is not customized to any specific operator or fleet. All rights reserved.S.
.S.Maintenance Program
The MPD is an AIRBUS envelope repository document which provides direct access to most of the repetitive maintenance tasks required by miscellaneous source documents.A.
The main objective of this document is to provide maintenance planning information necessary for each operator to develop a customized scheduled maintenance program. All rights reserved.
The MPD is neither a CONTROLLING document nor an APPROVED document. Confidential and proprietary document.
not any additional stand-alone maintenance requirements. : not unscheduled maintenance. scheduled. .A.Maintenance Program
MPD Presentation The MPD covers maintenance. repetitive. on aircraft level. : not troubleshooting/defect correction. by various source documents.
: not one time inspections / tasks. routine maintenance. : not on component level.
© AIRBUS S. All rights reserved. which is
already mandated or recommended . . Confidential and proprietary document.S.
. man-hours.Maintenance Program
Maintenance requirements are issued by different parties. and information
types. layout. Confidential and proprietary document.
Original data from source document
Supplemental data added in the MPD
General visual inspection of pump… Interval: 6 Months
Perform a detailed inspection of piston each 500 FH Applicability: All
The MPD gathers these maintenance requirements and adds supplemental information such as zone.
EASA FAA Other Aviation Authorities MRB/ISC Airbus Customer Service Airbus Engineering …
Maintenance requirements may differ in data format.S. preparation. access.A. All rights reserved.
NOT AVAILABLE IN AIRN@V
AVAILABLE IN AIRN@V
The MPD provides links to AMM procedures. …
• Synchronized issue dates • connected via hyperlinks
© AIRBUS S.S. Confidential and proprietary document. SIL.
.A. AD. AD.
MPD AMM
MRBR ALS Parts SB.Maintenance Program
MRBR. Procedure details are explained in the AMM. ALS Parts and other scheduled maintenance documents do not provide information how to carry out the maintenance tasks. the MPD is updated in line with the AMM issue cycle. All rights reserved.
The MPD provides information about the
of maintenance.A.
The AMM provides information
to perform maintenance in detail. Confidential and proprietary document.S.
Damage Tolerant Analysis + Full Scale Fatigue Test results
Operator EASA Part M
Vendor Req National Requirements
ALS Part 2 DT-ALI
AMM CMM
MSG3 Analyses
MPD OMP
Airline Local Authorities Approved
ALS Part 3 CMR
SIL SB AD / CN
ALS Part 4 ASM
ALS Part 5 FAL
EASA Certification Approved
In service experience feedback
© AIRBUS S.A.S. Confidential and proprietary document.
. All rights reserved.Maintenance Program
MPD Presentation: Scheduled Maintenance Process Manufacturer .
.Revised each time the “MPD baseline” source document is revised at the exception of Life Limited Parts
© AIRBUS S.Consolidation Consolidation over over the the different different sources sources
. Confidential and proprietary document.A.S. All rights reserved.EASA CS 25
.S. Confidential and proprietary document. All rights reserved.Maintenance Program
T : 12 YE I : 6 YE
T: 3200 FC
I: 8000 FC
© AIRBUS S.A. Confidential and proprietary document.S.
T : 12 YE OR 32000 FC I : 6 YE OR 8000 FC
.A. All rights reserved. Confidential and proprietary document.
.Consolidation over the different sources
.S. Confidential and proprietary document.
. All rights reserved.Revised each time the “MPD baseline” source document is revised at the exception of Life Limited Parts
MPD Presentation: Scheduled Maintenance Process Manufacturer .A.
AOT is incorporated into MPD if :  Maintenance repetitive Inspection Requirement (No « One Time » inspections)   No repetitive inspection following a repair Affecting a significant number of aircraft
© AIRBUS S. All rights reserved.Maintenance Program
MPD Presentation – In-service experience
AD/CN.S. Confidential and proprietary document. ISB.A.
. SIL.
S.Maintenance Program
MPD Presentation – Sectioning Sectioning
Section 1 General Introduction Appendix
Section 2 System_APU_and_Power-Plant
Section 4 Zonal
© AIRBUS S.A. Confidential and proprietary document.
highlights of changes/important notes
MPD Presentation –Transmittal Letter
It provides information regarding: .reason for revision with revision of document sources . Confidential and proprietary document.instructions . All rights reserved.
MPD Presentation – General Introduction
© AIRBUS S. Confidential and proprietary document. All rights reserved.
Overall program description .S.Service_Bulletin_List . All rights reserved.
.MPD general policy . mixed concept) .Abbreviations .
© AIRBUS S. Confidential and proprietary document.A.Inspection interval policy (usage parameter concept.MPD Scope & Purpose .Maintenance Program
This section provides information regarding : .Revision Policy .Normal utilization for a given A/C type .….Effectivity_Cross_Reference_List .
Confidential and proprietary document.
. All rights reserved.A.S.Maintenance Program
MPD Presentation – System_APU_and_Power-Plant
Section 1 General Introduction Cross Ref List Appendix
This section includes all the scheduled maintenance tasks related to the aircraft systems and components.S.A. Confidential and proprietary document. the APU and the powerplants. All rights reserved.
Confidential and proprietary document. All rights reserved.A.
MPD Presentation – Structure
A. Confidential and proprietary document.
.S. All rights reserved.Maintenance Program
This section provides the basic scheduled maintenance tasks and frequencies applicable to the aircraft structure
A. All rights reserved.S. Confidential and proprietary document.
MPD Presentation – Zonal
This section provides the General Visual Inspection (GVI) requirements for each aircraft zone to inspect system and powerplant installations for security and general condition.S. structure for general condition and Electrical wiring installation for general condition
S. Confidential and proprietary document. All rights reserved.Maintenance Program
MPD Presentation – Layout: Revision Codes
R: Revised N: New D: Deleted
A. All rights reserved. Confidential and proprietary document.
.S.Layout: Task Number
TASK NUMBER 213100-01-1 213100: ATA reference 01: Sequence number 1: Applicability index
MPD Presentation .
MPD Presentation . All rights reserved.
.A.Layout: Zones
200: Major zone 220: Major sub-zone 221: Specific zone
. All rights reserved.S.Maintenance Program
MPD Presentation – Layout: Skill Codes
DESCRIPTION SKILL CODE
© AIRBUS S. Confidential and proprietary document.A.
. All rights reserved. Confidential and proprietary document.A.
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