Source: http://www.google.com/patents/US7434548?dq=5343970
Timestamp: 2017-10-17 23:22:11
Document Index: 77066292

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Patent US7434548 - Control device for hydraulic actuator in piston - Google Patents
In a control device for a hydraulic actuator, one end of an oil passage that is provided through a connecting rod, a crankshaft and a crankcase supporting the crankshaft is connected to a hydraulic chamber of a hydraulic actuator provided in a piston connected to the crankshaft via the connecting rod...http://www.google.com/patents/US7434548?utm_source=gb-gplus-sharePatent US7434548 - Control device for hydraulic actuator in piston
Publication number US7434548 B2
Application number US 11/645,669
Also published as US20070175422
Publication number 11645669, 645669, US 7434548 B2, US 7434548B2, US-B2-7434548, US7434548 B2, US7434548B2
Inventors Kazutaka Takahashi, Yuuichi Ito, Takashi Kondo
Patent Citations (1), Referenced by (11), Classifications (7), Legal Events (4)
Control device for hydraulic actuator in piston
US 7434548 B2
In a control device for a hydraulic actuator, one end of an oil passage that is provided through a connecting rod, a crankshaft and a crankcase supporting the crankshaft is connected to a hydraulic chamber of a hydraulic actuator provided in a piston connected to the crankshaft via the connecting rod with the other end of the oil passage being connected to an oil reservoir and a hydraulic pressure source via a main switching valve. An auxiliary switching valve is provided in the connecting rod. The auxiliary switching valve causes a downstream side of the oil passage that leads to the hydraulic chamber to open into the crankcase when the main switching valve allows the oil passage to communicate with the oil reservoir.
1. A control device for a hydraulic actuator in a piston comprising:
an oil passage being provided through a connecting rod, a crankshaft and a crankcase supporting the crankshaft, one end of said oil passage being connected to a hydraulic chamber of a hydraulic actuator provided in a piston connected to the crankshaft via the connecting rod with another end of the oil passage being connected to an oil reservoir and a hydraulic pressure source via a main switching valve;
said main switching valve being movable between a first switching position for allowing the oil passage to communicate with the oil reservoir, and a second switching position for allowing the hydraulic pressure source to communicate with the oil passage; and
an auxiliary switching valve being provided in the connecting rod, said auxiliary switching valve causing a downstream side of the oil passage that leads to the hydraulic chamber to open into the crankcase when the main switching valve comes to the first switching position, and bringing the oil passage in a communicating state when the main switching valve comes to the second switching position.
2. The control device for a hydraulic actuator in a piston according to claim 1, wherein the auxiliary switching valve is provided in a large end portion of the connecting rod.
3. The control device for a hydraulic actuator in a piston according to claim 2, wherein the auxiliary switching valve is disposed so that its operating direction is parallel with the crankshaft.
4. The control device for a hydraulic actuator in a piston according to claim 3, wherein the auxiliary switching valve includes a valve chamber formed in the connecting rod to divide the oil passage into an upstream side oil passage on the crankshaft side and a downstream side oil passage on the hydraulic chamber side, a valve body slidably accommodated in the valve chamber and capable of moving between a retreat position for causing the downstream side oil passage to open into the crankcase and an advance position for allowing the upstream side and downstream side oil passages to communicate with each other, a valve spring for urging the valve body toward the retreat position and a switching operation chamber for moving the valve body to the advance position by hydraulic pressure introduced from the upstream side oil passage.
5. The control device for a hydraulic actuator in a piston according to claim 3, wherein the hydraulic actuator is provided between a piston inner part and a piston outer part which are fitted to each other slidably in the axial direction to constitute the piston for operating a variable compression ratio device which selectively maintains the piston outer part in a low compression ratio position L and a high compression ratio position H with respect to the piston inner part.
6. The control device for a hydraulic actuator in a piston according to claim 2, wherein the auxiliary switching valve includes a valve chamber formed in the connecting rod to divide the oil passage into an upstream side oil passage on the crankshaft side and a downstream side oil passage on the hydraulic chamber side, a valve body slidably accommodated in the valve chamber and capable of moving between a retreat position for causing the downstream side oil passage to open into the crankcase and an advance position for allowing the upstream side and downstream side oil passages to communicate with each other, a valve spring for urging the valve body toward the retreat position and a switching operation chamber for moving the valve body to the advance position by hydraulic pressure introduced from the upstream side oil passage.
7. The control device for a hydraulic actuator in a piston according to claim 2, wherein the hydraulic actuator is provided between a piston inner part and a piston outer part which are fitted to each other slidably in the axial direction to constitute the piston for operating a variable compression ratio device which selectively maintains the piston outer part in a low compression ratio position L and a high compression ratio position H with respect to the piston inner part.
8. The control device for a hydraulic actuator in a piston according to claim 1, wherein the auxiliary switching valve includes a valve chamber formed in the connecting rod to divide the oil passage into an upstream side oil passage on the crankshaft side and a downstream side oil passage on the hydraulic chamber side, a valve body slidably accommodated in the valve chamber and capable of moving between a retreat position for causing the downstream side oil passage to open into the crankcase and an advance position for allowing the upstream side and downstream side oil passages to communicate with each other, a valve spring for urging the valve body toward the retreat position and a switching operation chamber for moving the valve body to the advance position by hydraulic pressure introduced from the upstream side oil passage.
9. The control device for a hydraulic actuator in a piston according to claim 8, wherein the hydraulic actuator is provided between a piston inner part and a piston outer part which are fitted to each other slidably in the axial direction to constitute the piston for operating a variable compression ratio device which selectively maintains the piston outer part in a low compression ratio position L and a high compression ratio position H with respect to the piston inner part.
10. The control device for a hydraulic actuator in a piston according to claim 1, wherein the hydraulic actuator is provided between a piston inner part and a piston outer part which are fitted to each other slidably in the axial direction to constitute the piston for operating a variable compression ratio device which selectively maintains the piston outer part in a low compression ratio position L and a high compression ratio position H with respect to the piston inner part.
11. A control device for a hydraulic actuator in a piston comprising:
an oil passage being provided through a connecting rod, a crankshaft and a crankcase supporting the crankshaft;
a first end of said oil passage being connected to a hydraulic chamber of a hydraulic actuator provided in a piston connected to the crankshaft via the connecting rod;
a second end of the oil passage being connected to an oil reservoir and a hydraulic pressure source;
a main switching valve operatively connecting the second end of the oil passage to the oil reservoir and the hydraulic pressure source, said main switching valve being movable between a first switching position for allowing the oil passage to communicate with the oil reservoir, and a second switching position for allowing the hydraulic pressure source to communicate with the oil passage; and
an auxiliary switching valve being provided in the connecting rod, said auxiliary switching valve causing a downstream side of the oil passage that leads to the hydraulic chamber to open into the crankcase when the main switching valve is positioned to the first switching position, and bringing the oil passage in a communicating state when the main switching valve is positioned to the second switching position.
12. The control device for a hydraulic actuator in a piston according to claim 11, wherein the auxiliary switching valve is provided in a large end portion of the connecting rod.
13. The control device for a hydraulic actuator in a piston according to claim 12, wherein the auxiliary switching valve is disposed so that its operating direction is parallel with the crankshaft.
14. The control device for a hydraulic actuator in a piston according to claim 13, wherein the auxiliary switching valve includes a valve chamber formed in the connecting rod to divide the oil passage into an upstream side oil passage on the crankshaft side and a downstream side oil passage on the hydraulic chamber side, a valve body slidably accommodated in the valve chamber and capable of moving between a retreat position for causing the downstream side oil passage to open into the crankcase and an advance position for allowing the upstream side and downstream side oil passages to communicate with each other, a valve spring for urging the valve body toward the retreat position and a switching operation chamber for moving the valve body to the advance position by hydraulic pressure introduced from the upstream side oil passage.
15. The control device for a hydraulic actuator in a piston according to claim 13, wherein the hydraulic actuator is provided between a piston inner part and a piston outer part which are fitted to each other slidably in the axial direction to constitute the piston for operating a variable compression ratio device which selectively maintains the piston outer part in a low compression ratio position L and a high compression ratio position H with respect to the piston inner part.
16. The control device for a hydraulic actuator in a piston according to claim 12, wherein the auxiliary switching valve includes a valve chamber formed in the connecting rod to divide the oil passage into an upstream side oil passage on the crankshaft side and a downstream side oil passage on the hydraulic chamber side, a valve body slidably accommodated in the valve chamber and capable of moving between a retreat position for causing the downstream side oil passage to open into the crankcase and an advance position for allowing the upstream side and downstream side oil passages to communicate with each other, a valve spring for urging the valve body toward the retreat position and a switching operation chamber for moving the valve body to the advance position by hydraulic pressure introduced from the upstream side oil passage.
17. The control device for a hydraulic actuator in a piston according to claim 12, wherein the hydraulic actuator is provided between a piston inner part and a piston outer part which are fitted to each other slidably in the axial direction to constitute the piston for operating a variable compression ratio device which selectively maintains the piston outer part in a low compression ratio position L and a high compression ratio position H with respect to the piston inner part.
18. The control device for a hydraulic actuator in a piston according to claim 11, wherein the auxiliary switching valve includes a valve chamber formed in the connecting rod to divide the oil passage into an upstream side oil passage on the crankshaft side and a downstream side oil passage on the hydraulic chamber side, a valve body slidably accommodated in the valve chamber and capable of moving between a retreat position for causing the downstream side oil passage to open into the crankcase and an advance position for allowing the upstream side and downstream side oil passages to communicate with each other, a valve spring for urging the valve body toward the retreat position and a switching operation chamber for moving the valve body to the advance position by hydraulic pressure introduced from the upstream side oil passage.
19. The control device for a hydraulic actuator in a piston according to claim 18, wherein the hydraulic actuator is provided between a piston inner part and a piston outer part which are fitted to each other slidably in the axial direction to constitute the piston for operating a variable compression ratio device which selectively maintains the piston outer part in a low compression ratio position L and a high compression ratio position H with respect to the piston inner part.
20. The control device for a hydraulic actuator in a piston according to claim 11, wherein the hydraulic actuator is provided between a piston inner part and a piston outer part which are fitted to each other slidably in the axial direction to constitute the piston for operating a variable compression ratio device which selectively maintains the piston outer part in a low compression ratio position L and a high compression ratio position H with respect to the piston inner part.
The present application claims priority under 35 USC 119 to Japanese Patent Application No. 2005-379082 filed on Dec. 28, 2005 the entire contents of which are hereby incorporated by reference.
The present invention relates to an improvement of a control device for a hydraulic actuator in a piston, in which one end of an oil passage that is provided through a connecting rod, a crankshaft and a crankcase supporting the crankshaft is connected to a hydraulic chamber of a hydraulic actuator provided in a piston connected to the crankshaft via the connecting rod with the other end of the oil passage is connected to an oil reservoir and a hydraulic pressure source via a main switching valve. The main switching valve moves between a first switching position which allows the oil passage to communicate with the oil reservoir, and a second switching position which allows the hydraulic pressure source to communicate with the oil passage.
Japanese Patent Application Laid-open No. 2005-54619 discloses a control device for a hydraulic actuator in a piston.
In the conventional control device for a hydraulic actuator in a piston, the hydraulic actuator sometimes does not return to a non-operating state although the switching valve which should return the hydraulic actuator in an operating state to the non-operating state is switched to the first switching position thereby allowing the oil passage to communicate with the oil reservoir. The inventors of the present invention have found out that this occurs due to the following cause.
Namely, even when the switching valve is switched to the first switching position to allow the oil passage to communicate with the oil reservoir, operating oil remains in the oil passage in the connecting rod. The residual oil has an upward inertia force due to the mass of the residual oil itself when the connecting rod and the piston move downwardly, and the inertia force acts on the hydraulic chamber of the hydraulic actuator as a pressure. When the connecting rod and the piston move upwardly, the residual oil has a downward inertia force, so that the pressure of the hydraulic chamber of the hydraulic actuator is reduced. However, this time period of the reduced pressurize is too short for the hydraulic actuator to return to the non-operating state. In addition, the pressure by the upward inertia force becomes larger as the engine rotational speed becomes higher, and the pressure reduction time period of the hydraulic chamber of the hydraulic actuator becomes short. Therefore, the hydraulic actuator is difficult to return to the non-operating state especially during a high-speed rotation of the engine.
The present invention has been achieved in view of the above circumstances, and has an object of an embodiment of the present invention to provide a control device for a hydraulic actuator in a piston, in which operating oil in an oil passage in a connecting rod is quickly discharged into a crank chamber when a switching valve is switched to a first switching position to allow the oil passage to communicate with an oil reservoir.
In order to achieve the above object, according to a first feature of the present invention, there is provided a control device for a hydraulic actuator in a piston, in which one end of an oil passage that is provided through a connecting rod, a crankshaft and a crankcase supporting the crankshaft, is connected to a hydraulic chamber of a hydraulic actuator provided in a piston connected to the crankshaft via the connecting rod. The other end of the oil passage is connected to an oil reservoir and a hydraulic pressure source via a main switching valve. In addition, the main switching valve moves between a first switching position which allows the oil passage to communicate with the oil reservoir, and a second switching position which allows the hydraulic pressure source to communicate with the oil passage, wherein an auxiliary switching valve is provided in the connecting rod. The auxiliary switching valve causing a downstream side of the oil passage that leads to the hydraulic chamber to open into the crankcase when the main switching valve comes to the first switching position, and bringing the oil passage in a communicating state when the main switching valve comes to the second switching position.
The hydraulic pressure source corresponds to an oil pump 61 in embodiments of the present invention which will be described later.
According to a first embodiment of the present invention, when the main switching valve comes to the first switching position, the auxiliary switching valve causes the downstream side of the oil passage to open into the crankcase. Therefore, before and after the piston passes through the bottom dead center thereafter, the operating oil in the downstream side oil passage in the connecting rod obtains a downward inertia force, and voluntarily escapes quickly from the auxiliary switching valve into the crankcase. As a result, the hydraulic actuator can precisely return to the non-operating state by depressurization of the hydraulic chamber.
According to a second embodiment of the present invention, the auxiliary switching valve is provided in a large end portion of the connecting rod.
With the second feature of the present invention, the auxiliary switching valve that provided at the large end portion of the connecting rod performs rotational movement together with the large end portion, and therefore it only receives a simple inertia force. Thus, during reciprocal movement of the piston, the auxiliary switching valve receives a small impact, thereby easily securing durability.
According to a third embodiment of the present invention, the auxiliary switching valve is disposed so that its operating direction is parallel with the crankshaft.
With the third embodiment of the present invention, during rotation of the large end portion of the connecting rod, the auxiliary switching valve receives an inertia force in the direction perpendicular to its operating direction, thereby avoiding a malfunction due to the inertia force.
According to a fourth embodiment of the present invention, the auxiliary switching valve includes a valve chamber formed in the connecting rod to divide the oil passage into an upstream side oil passage on the crankshaft side and a downstream side oil passage on the hydraulic chamber side. A valve body is slidably accommodated in the valve chamber and is capable of moving between a retreat position which causes the downstream side oil passage to open into the crankcase and an advance position which allows the upstream side and downstream side oil passages to communicate with each other. A valve spring urges the valve body toward the retreat position with a switching operation chamber being provided which moves the valve body to the advance position by hydraulic pressure introduced from the upstream side oil passage.
With the fourth embodiment of the present invention, the auxiliary switching valve can be constructed to be of a hydraulic type having a simple structure which moves in response to the hydraulic pressure of the upstream side oil passage leading to the hydraulic pressure source.
According to a fifth embodiment of the present invention, the hydraulic actuator is provided between a piston inner part and a piston outer part which are fitted to each other slidably in the axial direction to constitute the piston, and operates a variable compression ratio device which selectively maintains the piston outer part in a low compression ratio position and a high compression ratio position with respect to the piston inner part.
With the fifth embodiment of the present invention, the variable compression ratio device is precisely operated by cooperation of the main switching valve and the auxiliary switching valve so as to switch the compression ratio of the engine to the low compression ratio or the high compression ratio, thereby contributing to an enhancement in output performance of the engine.
FIG. 1 is a vertical sectional front view of a main part of an internal combustion engine including a variable compression ratio device according to a first embodiment of the present invention;
FIG. 2 is an exploded perspective view taken from above the variable compression ratio device;
FIG. 3 is an exploded perspective view taken from below the variable compression ratio device;
FIG. 4 is an enlarged view of the main part (low compression ratio state) in FIG. 1;
FIG. 5 is a sectional view taken on line 5-5 in FIG. 4;
FIG. 6 is a sectional view taken on line 6-6 in FIG. 5;
FIG. 7 is a sectional view taken on line 7-7 in FIG. 5;
FIG. 8 is a sectional view taken on line 8-8 in FIG. 5;
FIG. 9 is a view corresponding to FIG. 4, showing a high compression ratio state;
FIG. 10 is a sectional view taken on line 10-10 in FIG. 9;
FIG. 11 is a sectional view taken on line 11-11 in FIG. 10;
FIG. 12 is a sectional view taken on line 12-12 in FIG. 10;
FIG. 13 is a sectional view (low compression ratio state) taken on line 13-13 in FIG. 5;
FIG. 14 is a view corresponding to FIG. 13, showing the high compression ratio state;
FIG. 15 is an enlarged view (low compression ratio state) of an auxiliary switching valve part in FIG. 1;
FIG. 16 is a view corresponding to FIG. 15, showing the high compression ratio state;
FIG. 17 is a diagram showing a hydraulic pressure change of the hydraulic actuator with the operation of the auxiliary switching valve;
FIG. 18 is an enlarged view of part 18 in FIG. 17;
FIG. 19 is a view corresponding to FIG. 12, showing a second embodiment of the present invention; and
A first embodiment of the present invention will be described with reference to FIGS. 1 to 18. In FIGS. 1 and 5, an engine body 1 of an internal combustion engine E includes a cylinder block 2 having a cylinder bore 2 a, a crankcase 3 which is connected to a lower end of the cylinder block 2 and a cylinder head 4 which has a pent roof type combustion chamber 4 a connected to an upper end of the cylinder bore 2 a and which is connected to an upper end of the cylinder block 2. Threadedly fitted to the cylinder head 4 are an intake valve 31 i and an exhaust valve 31 e that open and close an intake port 30 i and an exhaust port 30 e which are opened in a ceiling surface of the combustion chamber 4 a. An ignition plug 32 with electrodes is provided that faces a central portion of the combustion chamber 4 a.
A small end portion 7 a of a connecting rod 7 is connected via a piston pin 6 to a piston 5 which is slidably fitted in the cylinder bore 2 a. A large end portion 7 b of the connecting rod 7 is connected via a pair of left and right bearings 8 to a crank pin 9 a of a crankshaft 9 which is rotatably supported in the crankcase 3.
As shown in FIGS. 2 to 5, the piston 5 includes a piston inner part 5 a which is connected to the small end portion 7 a of the connecting rod 7 via the piston pin 6 and a piston outer 5 b which is slidably fitted to an outer peripheral surface of the piston inner part 5 a and has its top surface facing the combustion chamber 4 a. A plurality of piston rings 10 a to 10 c are attached to an outer periphery of the piston outer part 5 b so as to be slidable in close contact with an inner peripheral surface of the cylinder boar 2 a.
A pair of pin boss parts 11 and a pair of arc-shaped skirt parts 12 are integrally formed at the piston inner part 5 a. The pin boss parts 11 support opposite end portions of the piston pin 6. The skirt parts 12 are slidably fitted to the inner peripheral surface of the cylinder bore 2 a except for the portions corresponding to outer ends of the pin boss parts 11. The piston pin 6 is formed to be hollow.
In the piston outer part 5 b, a peripheral wall to which the piston rings 10 a to 10 c are fitted is terminated at the positions opposed to the upper end surfaces 12 a of the skirt parts 12. A pair of ear parts 13 opposed to the outer ends of both the pin boss parts 11 are integrally formed at the piston outer part 5 b. They are provided with long holes 14 having longer diameters in the axial direction of the piston 5. An extension shaft 15 penetrate through the hollow part of the piston pin 6, with its opposite end portion being fitted into the long holes 14 to be slidable in the axial direction of the piston 5, and is fixed to the piston pin 6 by press-fitting or the like. Thus, the fitting between the long holes 14 and the extension shaft 15 allows relative slide therebetween in the axial direction while inhibiting relative rotation therebetween. The extension shaft 15 abutting on the lower surfaces of the long holes 14 defines the downward slide limit of the piston inner part 5 a with respect to the piston outer part 5 b.
A pair of inner slide flat surfaces 23 extending in the axial direction of the piston pin 5 are formed at opposite side portions, facing the opposite end surfaces of the piston pin 6, of the outer peripheral surface of the piston inner part 5 a. Outer slide flat surfaces 24 which slidably abut on the inner slide flat surface 23 are formed on inner surfaces of the ear parts 13 of the piston outer part 5 b. These slide flat surfaces 23 and 24 also allow relative sliding in the axial direction between the piston inner part 5 a and the piston outer part 5 b while inhibiting the relative rotation therebetween. Accordingly, the relative rotation between the piston inner part 5 a and the piston outer part 5 b can be firmly inhibited by the fitting between the long holes 14 and the extension shaft 15 and abutment between the inner and outer slide flat surfaces 23 and 24. Use of both the fitting structure between the long holes 14 and the extension shaft 15 and the abutment structure between the inner and outer slide flat surfaces 23 and 24 for prevention of the relative rotation of the piston inner part 5 a and the piston outer part 5 b reduces the load acting on each structure, thereby effectively enhancing friction resistance and rigidity for prevention of rotation of the piston inner part 5 a and the piston outer part 5 b. However, depending on the required specifications, only one of these structures can be used.
In FIGS. 2, 3 and 5, the piston inner part 5 a and the piston outer part 5 b obtain a sufficient relative slide support length in the axial direction by virtue of the slidable fitting between the extension shaft 15 and the long holes 14 and slidable fitting between a pair of arc surfaces 33 on the outer periphery of the piston inner part 5 a and an inner peripheral surface 42 a of a female spline 42 of the piston outer part 5 b, thereby securing stable relative sliding in the axial direction. The arc surfaces 33 are vertically formed to connect upper end surfaces 12 a of a pair of skirt parts 12 and first support surfaces 17.
As clearly shown in FIGS. 3 to 5, a circular first support surface 17 facing up, a first pivotal shaft 18 rising from an inner peripheral edge of the first support surface 17, a circular second support surface 19 which is formed at an upper end of the first pivotal shaft 18, a second pivotal shaft 20 rising from an inner peripheral edge of the second support surface 19, and a circular third support surface 21 which is formed at an upper end surface of the second pivotal shaft 20 are formed at the upper portion of the piston inner part 5 a coaxially with the piston inner part 5 a and sequentially from its outer peripheral side. The second pivotal shaft 20 is divided into a plurality of blocks along its circumferential direction in order to reduce its weight. An opening 22 facing the small end portion 7 a of the connecting rod 7 is provided in a central portion of the second pivotal shaft 20. Scattered lubricating oil generated in the crankcase 3, that is, the crank chamber 3 a passes through the opening 22.
An annular lock plate 25, which is mounted on the first support surface 17, is rotatably fitted on the first pivotal shaft 18. An annular first holding plate 26, which is fitted on the second pivotal shaft 20 to be opposed to the top surface of the lock plate 25, is fixed to the second support surface 19 with a plurality of screws 27. An annular lift member 28 which is mounted on the first holding plate 26 is rotatably fitted on the second pivotal shaft 20. A second holding plate 29 opposed to the top surface of an inner peripheral edge portion of the lift member 28 is fixed to the third support surface 21 with a plurality of screws 34.
The lift member 28 is capable of reciprocally rotating between a lift position B and a lift release position A which are set around the second pivotal shaft 20. The lift member 28 forms a main part of a cam mechanism 37 which alternately holds the piston outer part 5 b in a low compression ratio position L (see FIGS. 4 and 5) near the piston inner part 5 a and in a high compression ratio position H (see FIGS. 9 and 10) near the combustion chamber 4 a, with its reciprocal rotation.
More specifically, as shown in FIGS. 4, 5 and 8, the cam mechanism 37 includes the lift member 28, a plurality of first cam top portions 38 in a circular arrangement which are integrally projectingly provided on a top surface of the lift member 28 and second cam top portions 39 in a circular arrangement which are projectingly provided on an undersurface of a head part of the piston outer part 5 b. In each of the cam top portions 38 and 39, its top surface is flat and opposite side surfaces, which are arranged in an arranging direction of each of the cam top portions 38 and 39, are formed to be rectangular in section that are vertical surfaces with respect to its top surface.
Thus, when the lift member 28 is in the lift release position A, the upper second cam top portions 39 are capable of entering and leaving bottom portions between the first cam top portions 38 of the member 28 (see FIG. 13), thereby allowing a shift of the piston outer part 5 b to the low compression ratio position L or the high compression ratio position H. When the first and the second cam top portions 38 and 39 are meshed with each other, and the top surface of at least one of the cam top portions abuts on the bottom of the bottom portion between the other cam top portions, the cam mechanism 37 enters the axially contracted state to bring the piston outer part 5 b into the low compression ratio position L.
When the lift member 28 is in the lift position B, the flat top surfaces of the first and the second cam top portions 38 and 39 abut against each other (see FIG. 14) so that the cam mechanism 37 enters the axially extended state, thereby bringing the piston outer part 5 b into the high compression ratio position H. At this time, the extension shaft 15 which is fixed to the piston pin 6 as described above abuts on the lower surfaces of the long holes 14 of the ear parts 13 in the piston outer part 5 b, thereby preventing the piston outer part 5 b from exceeding the predetermined high compression ratio position H to move to the combustion chamber 4 a side.
As shown in FIGS. 4, 5 and 7, the lock plate 25 is capable of reciprocally rotating between a lock release position C (see FIG. 12) and a lock position D (see FIG. 7) which are set around the first pivotal shaft 18. The lock plate 25 forms a main part of a lock mechanism 40 which maintains the axially contracted state of the cam mechanism 37 in its lock position D.
More specifically, the lock mechanism 40 includes the lock plate 25, a male spline 41 which is formed on an outer periphery of the lock plate 25, the female spline 42 which is formed on an inner periphery of the piston outer part 5 b for the male spline 41 to be slidably fitted therein and an annular lock groove 43 which provides communication between upper end portions of groove portions of the female spline 42 to allow rotation and entry of tooth portions of the male spline 41. When switching the position of the piston outer part 5 b between the low compression ratio position L and the high compression ratio position H, the lock mechanism 40 sets the lock plate 25 at the lock release position C to bring the male spline 41 into a sliding relationship with the female spline 42. When the piston outer part 5 b comes to the low compression ratio position L, the lock mechanism 40 rotates the lock plate 25 to the lock position D to allow the tooth portion of the male spline 41 to enter the lock groove 43 so that the end surfaces of the tooth portion of the male spline 41 and the tooth portion of the female spline 42 abut against each other, whereby the low compression ratio position L of the piston outer part 5 b is locked.
As shown in FIGS. 2 and 10, in order to reinforce the hold on the lock plate 25 by the first holding plate 26, a plurality of bosses 35, which are disposed in a plurality of groove portions of the male spline 41 to support an undersurface of an outer peripheral portion of the first holding plate 26, are integrally formed on the piston inner part 5 a. The outer peripheral portion of the first holding plate 26 is fixed to the bosses 35 with a plurality of screws 27′. The bosses 35 are naturally formed so as not to interfere with rotation of the male spline 41 to the lock release position C and the lock position D.
The piston inner part 5 a is provided with first and second actuators 45 1 and 45 2 which drive the lift member 28 and the lock plate 25, respectively. They will be described below with reference to FIGS. 5, 6, 13 and 14.
First, the first actuator 45 1 will be described. The piston inner part 5 a is provided with a bottomed cylinder hole 46 1 which is provided on one side of the piston pin 6 so as to extend parallel with the piston pin 6, and a long hole 47 1 which penetrates through an upper wall of an intermediate portion of the cylinder hole 46 1 and the first holding plate 26. A pressure receiving pin 48 1 is projectingly provided on the undersurface of the lift member 28 so as to face the cylinder hole 46 1 through the long hole 47 1.
A disk-shaped slider 49 1 which is loosely fitted in the cylinder hole 46 1 to be idly movable in a radius direction in the cylinder hole 46 1 is mounted to the pressure receiving pin 48 1 to be capable of relatively oscillating. In the cylinder hole 46 1, an operation plunger 50 1 and a bottomed cylindrical return plunger 51 1 are slidably fitted with the slider 49 1 disposed therebetween. Accordingly, the slider 49 1 is interposed between the pressure receiving pin 48 1, and the operation plunger 50 1 and the return plunger 51 1. Circular-arc movement of the pressure receiving pin 48 1 around the rotational center of the lift member 28 is allowed by the slider 49 1 moving inside the cylinder hole 46 1 while sliding between the operation plunger 50 1 and the return plunger 51 1. In addition, the contact of the respective parts from the pressure receiving pin 48 1 to the operation plunger 50 1 and the return plunger 51 1 is always in contact in a plane, thereby securing abrasion resistance of the contact parts.
A hydraulic chamber 52 1 to which an inner end of the operation plunger 50 1 is opposed is defined in the cylinder hole 46 1. When hydraulic pressure is supplied to the hydraulic chamber 52 1, the operation plunger 50 1 receives the hydraulic pressure and rotates the lift member 28 to the lift position B via the slider 49 1 and the pressure receiving pin 48 1, and the long hole 47 1 has a size which does not interfere with the movement of the pressure receiving pin 48 1 at this time.
A cylindrical spring holding cylinder 53 1 is locked at an end portion at an open side of the cylinder hole 46 1 via a retaining ring 54 1. A return spring 55 1 urging the return plunger 51 1 toward the pressure receiving pin 48 1 is provided under compression between the spring holding cylinder 53 1 and the return plunger 51 1.
Thus, the lift release position A of the lift member 28 is defined by the pressure receiving pin 48 1 abutting on the inner end wall on the operation plunger 50 1 side, of the long hole 47 1 (see FIG. 13), and the lift position B of the lift member 28 is defined by the pressure receiving pin 48 1 abutting on the spring holding cylinder 53 1 via the slider 49 1 and the return plunger 51 1 (see FIG. 14).
The second actuator 45 2 is disposed to be axisymmetric or point-symmetric with the first actuator 45 1 with the piston pin 6 disposed therebetween, and a pressure receiving pin 48 2 is projectingly provided on the undersurface of the lock plate 25. Since the other components are the same as those of the first actuator 45 1, components corresponding to those of the first actuator 45 1 in the drawing are denoted by the corresponding reference numerals with only the subscripts changed to “2”, and the detailed description thereof will be omitted.
Thus, the lock release position C of the lock plate 25 is defined by the pressure receiving pin 48 2 abutting on the inner end wall on the operation plunger 50 2 side, of the long hole 47 2. The lock position D of the lock plate 25 is defined by the pressure receiving pin 48 2 abutting on the spring holding cylinder 53 2 via the slider 49 2 and the return plunger 51 2.
If the operational strokes of the pressure receiving pins 48 1 and 48 2 are defined by the inner end walls of the long holes 47 1 and 47 2, the operational strokes of the pressure receiving pins 48 1 and 48 2 can be defined with a high accuracy. If the operational strokes of the pressure receiving pin 48 1 and 48 2 are defined by causing the operational plungers 50 1 and 50 2 and the return plunger 51 1 and 51 2 to abut on the inner end walls of the cylinder holes 46 1 and 46 2, loads can be removed from the pressure receiving pins 48 1 and 48 2 at the operational limits of the pressure receiving pins 48 1 and 48 2.
Thus, the first and the second actuators 45 1 and 45 2 are constructed to be of substantially the same structures, and are disposed to sandwich the axial line of the piston inner part 5 a below the lift member 28 and the lock plate 25 which are superposed from above and from below on the first holding plate 26. The components of the first and the second actuators 45 1 and 45 2, which correspond to each other, are given compatibility. Therefore, commonality of the components of the first and the second actuators 45 1 and 45 2 is achieved, thereby remarkably reducing the cost.
As shown in FIG. 1 and FIG. 6, a cylindrical oil chamber 57 is defined between the piston pin 6 and the extension shaft 15 fitted into the hollow part of the piston pin 6. First and second distribution oil passages 58 1 and 58 2, which connect the oil chamber 57 to the hydraulic chambers 52 1 and 52 2 of the first and the second actuators 45 1 and 45 2, are provided in and across the piston pin 6 and the piston inner part 5 a. The oil chamber 57 is connected to an oil passage 59 which is provided in and across the piston pin 6, the connecting rod 7 and the crankshaft 9. The oil passage 59 is switchably connected to an oil pump 61 serving as a hydraulic pressure source and an oil reservoir 62 through an electromagnetic type main switching valve 60. The oil reservoir 62 is an oil pan mounted to a bottom portion of the crankcase 3. Therefore a lubricating oil of the engine E is used as the operating oil of the first and the second actuators 45 1 and 45 2.
In FIG. 4, the extension shaft 15 has a hollow part 15 b whose open surfaces at opposite ends are closed with end plates 15 a. The hollow part 15 b communicates with the cylindrical oil chamber 57 in the piston pin 6 through a through-hole 16 a at a central portion of the extension shaft 15. The hollow part 15 b also communicates with the long holes 14 of the ear parts 13 viajet holes 16 b at opposite end portions of the extension shaft 15. In this case, the jet hole 16 b at each of the end portions of the extension shaft 15 is preferably disposed to open toward the lower end surface of the corresponding long hole 14. In the example shown in the drawing, a plurality of jet holes 16 b are arranged in the circumferential direction at the end portion of the extension shaft 15, so that even when the piston pin 6 rotates, at least one jet hole 16 b is oriented to the lower end surface of the long hole 14.
As shown in FIGS. 15 and 16, a hydraulic auxiliary switching valve 65, which moves the oil passage 59 in response to the discharge pressure of the oil pump 61, is provided in the large end portion 7 b of the connecting rod 7. The auxiliary switching value 65 includes a valve chamber 66 which is formed in the large end portion 7 b so as to divide the oil passage 59 into an upstream side oil passage 59 a on the crank pin 9 a side and a downstream side oil passage 59 b on the piston pin 6 side and a piston-shaped valve body 67 slidably housed in the valve chamber 66. The valve chamber 66 and the valve body 67 are disposed so that the operating direction of the valve body 67 is parallel with the crank pin 9 a. One end portion of the valve chamber 66 is closed with a thread plug 68. A relief hole 69 is provided which allows the valve chamber 66 to directly open into the crankcase 3 in an end wall 66 a on the side opposite from this one end portion. The valve body 67 is constructed by integrally connecting hollow cylindrical first and second valve parts 67 a and 67 b via a partition wall 67 c. A plurality of inlet holes 70 are arranged in a peripheral wall of the first valve part 67 a on the thread plug 68 side in the circumferential direction. A plurality of outlet holes 71 are arranged in a peripheral wall of the second valve part 67 b in the circumferential direction. A valve spring 72, that urges the valve body 67 toward the thread plug 68 with a predetermined set load, is housed in the valve chamber 66. At this time, the valve spring 72 is disposed so that most of its parts are housed in the hollow portion of the second valve part 67 b, and its movable end portion is in contact under pressure with the partition wall 67 c.
The valve body 67 moves between a retreat position where it abuts on the thread plug 68 and an advance position where it abuts on the end wall 66 a. The valve chamber 66 is partitioned into a switching operation chamber 73 on the thread plug 68 side and a relief chamber 74 on the end wall 66 a side by the partition wall 67 c of the valve body 67. The upstream side oil passage 59 a is connected to the switching operation chamber 73. The downstream side oil passage 59 b is switched to communicate with the release chamber 74 via the outlet hole 71 in the retreat position of the valve body 67, and communicate with the switching operation chamber 73 via the inlet hole 70 in the advance position of the valve body 67.
In order to avoid interference of the lift member 28, the first holding plate 26 and the lock plate 25 with the outer slide flat surfaces 24 of the inner periphery of the piston outer part 5 b at the time of insertion of the lift member 28, the first holding plate 26 and the lock plate 25 into the piston outer part 5 b, flat chamfer is provided to the outer peripheral surfaces of the lift member 28 and the first holding plate 26, and a part of the male spline 41 is cut out.
In FIGS. 3 to 8 and FIG. 13, the lift member 28 of the cam mechanism 37 is in the lift release position A and the lock plate 25 is engaged with the lock groove 43, so that the piston outer part 5 b is held in the low compression ratio position L near the piston inner part 5 a. Therefore, the compression ratio of the internal combustion engine E operated in this state is controlled to be relatively low.
In order to shift from the above state to the high compression ratio state to increase output power, for example, at the time of high-speed operation of the internal combustion engine E, the main switching valve 60 is brought into an energizing state, that is, ON state to connect the oil passage 59 to the oil pump 61. With this arrangement, the operating oil discharged by the oil pump 61 first flows into the switching operation chamber 73 of the auxiliary switching valve 65 through the upstream side oil passage 59 a, pushes and moves the valve body 67 by its hydraulic pressure to the advance position against the set load of the valve spring 72 as shown in FIG. 15 and allows the inlet hole 70 of the valve body 67 to communicate with the downstream side oil passage 59 b. As a result, the operating oil moves to the downstream side oil passage 59 b through the inlet hole 70, and passes through the first and the second distribution oil passages 58 1 and 58 2 to be supplied to the hydraulic chambers 52 1 and 52 2 of the first and the second actuators 45 1 and 45 2.
Then, as shown in FIG. 9, the operation plunger 50 2 of the second actuator 45 2 first receives the hydraulic pressure of the hydraulic chamber 52 2 and presses the pressure receiving pin 48 2 together with the slider 49 2 against the urging force of the return spring 55 2. Therefore, the pressure receiving pin 48 2 rotates the lock plate 25 from the lock position D to the lock release position C, thereby establishing a state of slidable fitting between the male spline 41 of the lock plate 25 and the female spline 42 of the piston outer part 5 b.
Thus, the piston outer part 5 b moves to the high compression ratio position H by a natural external force described below. When the piston outer part 5 b is drawn toward the combustion chamber 4 a by intake negative pressure in the intake stroke of the engine, when the piston outer part 5 b is left behind by the piston inner part 5 a due to frictional resistance generated between the piston rings 10 a to 10 c and the inner surface of the cylinder bore 2 a in the down-stroke of the piston 5, and when the piston outer part 5 b is lifted from the piston inner part 5 a due to its inertia force with the speed reduction of the piston inner part 5 a at the second half of the up-stroke of the piston 5, the piston outer part 5 b is displaced in the direction to be away from the piston inner part 5 a toward the combustion chamber 4 a. With this displacement, the extension shaft 15 supported by the piston inner part 5 a relatively descends along the long holes 14 of the ear parts 13 of the piston outer part 5 b to abut on the lower end walls of the long holes 14, thereby preventing the piston outer part 5 b from being further displaced at the predetermined high compression ratio position H.
Therefore, the moving limit of the piston outer part 5 b to the high compression ratio position side can be defined without using a special stopper member, thus contributing to simplification of the structure of the device. In addition, the impact upon stoppage of moving of the piston outer part 5 b toward the high compression ratio position is directly transmitted from the piston outer part 5 b to the piston pin 6 through the lower end walls of the long holes 14 and the extension shaft 15 which abut on each other, and is not transmitted to the piston inner part 5 a. Thus, it is possible to prevent the impact from affecting the cam mechanism 37, the lock mechanism 40, the first and the second actuators 45 1 and 45 2, and the like which are provided at the piston inner part 5 a, thereby securing their durability and operational stability.
When the piston outer part 5 b comes to the high compression ratio position H, the first cam top portions 38 of the lift member 28 separate from the bottom portions between the second cam top portions 39 of the piston outer part 5 b. Therefore, in the first actuator 45 1, the operation plunger 50 1 under the hydraulic pressure of the hydraulic chamber 52 1 presses and moves the pressure receiving pin 48 1 together with the slider 49 1 against the urging force of the return spring 55 1 to rotate the lift member 28 from the lift release position A to the lift position B. Accordingly, as shown in FIG. 14, the flat top surfaces of the first cam top portions 38 and the second cam top portions 39 abut on one another. Namely, the cam mechanism 37 is in the axially extended state.
Thus, the piston outer part 5 b is held in the high compression ratio position H by the axially expanded state of the cam mechanism 37 and abutment between the extension shaft 15 and the lower end walls of the long holes 14. Accordingly, the piston inner part 5 a and the piston outer part 5 b integrally ascend and descend in the cylinder bore 2 a while increasing the compression ratio, thereby contributing to enhancement in output performance of the engine. Further, in the cam mechanism 37, the abutment surfaces of the top surfaces of the first and the second cam top portions 38 and 39 in annular arrangement which are caused to abut on each other are distributed uniformly on the entire periphery of the piston 5, and the total area is large. Therefore, the cam mechanism 37 can sufficiently endure a high cylinder pressure in the expansion stroke and the compression stroke of the engine E.
When the main switching valve 60 is in ON state where the oil passage 59 is connected to the oil pump 61, the operating oil which has ascended in the oil passage 59 is not only supplied to the first and the second actuators 45 1 and 45 2, but also supplied into the long holes 14 of the ear parts 13 of the piston inner part 5 a from the jet holes 16 b and 16 b sequentially through the oil chamber 57 in the piston pin 6, the through-hole 16 a and the hollow part 15 b of the extension shaft 15, so that the long holes 14 are filled with the operating oil. Therefore, the extension shaft 15 descends in the long holes 14 of the ear parts 13 with the movement of the piston outer part 5 b from the low compression ratio position L to the high compression ratio position H, the lower half peripheral surface of the extension shaft 15 presses the operating oil in the long holes 14, the operating oil is pushed outside the long holes 14 though the gap around the ear parts 13 and the attenuating force generated at this time alleviates the abutting impact of the extension shaft 15 onto the lower end walls of the long holes 14. Thus, the piston outer part 5 b can be reliably held at the high compression ratio position H, thereby improving durability of the ear parts 13 and the extension shaft 15.
It is preferable that the jet hole 16 b provided in the extension shaft 15 is a single member oriented to the lower end wall of the corresponding long hole 14. With this arrangement, when the piston outer part 5 b comes to the high compression ratio position H, the single jet hole 16 b is closed by the lower end wall of the corresponding long hole 14 to suppress useless flowout of the operating oil from the jet hole 16 b, thereby reducing capacity of the oil pump 61.
The loads in the separating directions acting on the piston outer part 5 b and the piston inner part 5 a in the intake stroke or the like can be reliably supported by the extension shaft 15 supported by the piston inner part 5 a and the ear parts 13 of the piston outer part 5 b having the long holes 14 in which the extension shaft 15 is fitted. The extension shaft 15 and the long holes 14 serves to prevent the relative rotation between the piston inner part 5 a and the piston outer part 5 b, thereby contributing to simplification of the structure. In addition, the piston outer part 5 b has a sufficient strength by only thickening the ear parts 13 forming the long holes 14, thus contributing to reduction in weight of the piston outer part 5 b, and further in weight of the piston 5.
In order to switch the engine E from the high compression ratio state to the low compression ratio state, the main switching valve 60 is brought into the OFF state, that is, the non-energized state as shown in FIG. 15 to cause the oil passage 59 to open to the oil reservoir 62. Then, first with depressurization of the upstream side oil passage 59 a, the switching operation chamber 73 of the auxiliary switching valve 65 is also depressurized, and therefore the valve body 67 immediately returns to the retreat position by the urging force of the valve spring 72, thereby allowing the outlet hole 71 to communicate with the downstream side oil passage 59 b. As a result, the downstream side oil passage 59 b is directly opened to the crank chamber 3 a (see FIG. 1) through the outlet hole 71, the release chamber 74 and the release hole 69 of the auxiliary switching valve 65.
Thereafter, before and after the piston 5 passes through the bottom dead center, the operating oil in the downstream side oil passage 59 b in the connecting rod 7 has a downward inertia force, and therefore it voluntarily escapes quickly from the release hole 69 of the auxiliary switching valve 65 into the crank chamber 3 a. As a result, the hydraulic chambers 52 1 and 52 2 of the first and second actuators 45 1 and 45 2 which connect to the downstream side oil passage 59 b are immediately depressurized, so that the pressure receiving pins 48 1 and 48 2 of the first and the second actuators 45 1 and 45 2 are respectively put under control of the return plungers 51 1 and 51 2 which receive the urging forces of the return springs 55 1 and 55 2.
The process after the main switching valve 60 is brought into OFF state until the hydraulic chambers 52 1 and 52 2 of the first and the second actuators 45 1 and 45 2 are depressurized, will be described with reference to the diagrams in FIGS. 17 and 18.
In FIGS. 17 and 18, a line X represents the pressure in the cylinder of the engine E, a line Y represents the pressure of the hydraulic chambers 52 1 and 52 2 of the first and the second actuators 45 1 and 45 2, and a line Z represents the discharge pressure of the oil pump 61 acting on the switching operation chamber 73 of the auxiliary switching valve 65. A line S represents the threshold value of the pressure acting on the hydraulic chambers 52 1 and 52 2. When the pressure becomes the threshold value S or higher, the first and the second actuators 45 1 and 45 2 are brought into the operating state. When the pressure becomes lower than the threshold value S, the first and the second actuators 45 1 and 45 2 are brought into the non-operating state.
The reason why the pressure of the hydraulic chambers 52 1 and 52 2 pulses in the ON state of the main switching valve 60, is that the direction of the inertia force of the operating oil of the hydraulic chambers 52 1 and 52 2 and the oil passage 59 changes with the reciprocal movement of the piston 5 and the connecting rod 7.
When the main switching valve 60 is brought into the OFF state at a time T and the auxiliary switching valve 65 is retreated, there are time periods, before and after the bottom dead center between the explosion stroke and the exhaust stroke of the engine E as well as before and after the bottom dead center between the intake stroke and the compression stroke of the engine E, where the operating oil of the downstream side oil passage 59 b has a downward inertia force. Therefore, in either of these periods, the operating oil in the downstream side oil passage 59 b is discharged from the release hole 69 of the auxiliary switching valve 65 into the crank chamber 3 a, thereby quickly reducing the pressure of the hydraulic chambers 52 1 and 52 2 below the threshold value.
If such an auxiliary switching valve 65 is not available, the set loads of the return springs 55 1 and 55 2 are inevitably set to be large in the first and the second actuators 45 1 and 45 2. Therefore, with this setting, the operating oil pressure of the operation plungers 51 1 and 51 2, that is, the discharge pressure of the oil pump 61 needs to be increased, leading to an increased pressure of the oil pump 61, and also to an increased power consumption for driving the oil pump 61.
When the pressure of the hydraulic chambers 52 1 and 52 2 reduces below the threshold value in this way, first in the first actuator 45 1, the return plunger 51 1 presses and moves the pressure receiving pin 48 1 together with the slider 49 1 toward the hydraulic chamber 52 1 to rotate the lift member 28 to the lift release position A, so that the first cam top portions 38 and the second cam top portions 39 enter the position where their top parts are displaced from each other. Therefore, in the discharge stroke, the expansion stroke, the compression stroke and the like of the engine, when the piston outer part 5 b is pressed against the piston inner part 5 a by the pressure in the cylinder, when the piston outer part 5 b is pressed against the piston inner part 5 a by the frictional resistance generated between the piston rings 10 a to 10 c and the inner surface of the cylinder bore 2 a in the up-stroke of the piston 5, and when the piston outer part 5 b is pressed against the piston inner part 5 a by its inertia force with speed reduction of the piston inner part 5 a at the second half of the down-stroke of the piston 5, the piston outer part 5 b is displaced to near the piston inner part 5 a while the first cam top portions 38 and the second cam top portions 39 are meshed with one another, and the low compression ratio position L of the piston outer part 5 b is determined by the top parts of the cam top portions 39 on one side abutting against the bottoms of the bottom portions between the cam top portions 38 on the other side.
When the piston outer part 5 b reaches the low compression ratio position L, the male spline 41 of the lock plate 25 becomes capable of entering the lock groove 43 of the piston outer part 5 b, and therefore the return plunger 51 2 of the second actuator 45 2 presses and moves the pressure receiving pin 48 2 together with the slider 49 2 toward the hydraulic chamber 52 2 by the urging force of the return spring 55 2, and rotates the lock plate 25 to the lock position D to bring the lock mechanism 40 into a lock state. Namely, the male spline 41 of the lock plate 25 is caused to face the upper end surface of the female spline 42 of the piston outer part 5 b, thereby inhibiting sliding of both the splines 41 and 42 with respect to each other.
The first holding plate 26 which suppresses a rise of the lock plate 25 from the first support surface 17 of the piston inner part 5 a is supported by the second support surface 19 of the piston inner part 5 a. Thus, even when a thrust load acts on the first holding plate 26 from the cam mechanism 37 side, the load is received by the second support surface 19 and is inhibited from being transmitted to the lock plate 25. Therefore, the lock plate 25 can always rotate smoothly around the first pivotal shaft 18.
Thus, the piston outer part 5 b is held in the low compression ratio position L by the axially contracted state of the cam mechanism 37 and the lock state of the lock mechanism 40. Even in this state, in the cam mechanism 37, the top parts of the cam top portions 39 on one of the first and second cam top portions 38 and 39 in the annular arrangement abut against the bottoms of the bottom portions between the cam top portions 38 on the other side, and therefore their abutting surfaces are uniformly distributed in the entire periphery of the piston 5, and the total area is large. Thus, the cam mechanism 37 can sufficiently endure the large pressure in the cylinder in the expansion stroke and the compression stroke of the engine E.
Further, the loads acting on the piston outer part 5 b and the piston inner part 5 a in the separating directions in the intake stroke or the like, acts on end surface abutting portions of the male spline 41 of the lock plate 25 and the female spline 42 of the piston outer part 5 b. The end surface abutting portions are also uniformly distributed on the entire periphery of the piston 5, and the total area is large. Therefore, the lock mechanism 40 can sufficiently endure the loads in the separating directions.
As described above, the cam mechanism 37 is annularly placed between the piston inner part 5 a and the piston outer part 5 b, thereby allowing the piston inner part 5 a and the piston outer part 5 b to abut on each other in their entire peripheries via the cam mechanism 37. Therefore, heat transmission between the piston inner part 5 a and the piston outer part 5 b, especially heat transfer from the piston outer part 5 b at a high temperature to the piston inner part 5 a at a low temperature is smooth, thereby securing a favorable cooling performance of the piston 5. At the same time, transmission of a thrust force between the piston inner part 5 a and the piston outer part 5 b is efficient, thus contributing to an enhancement in the durability of the piston 5.
In addition, since the skirt parts 12 whose sliding is guided by the inner peripheral surface of the cylinder bore 2 a of the engine E are integrally formed with the piston inner part 5 a, and the peripheral wall of the piston outer part 5 b, to which the piston rings 10 a to 10 c are fitted, is terminated directly above the skirt parts 12, the piston outer part 5 b does not have the skirt parts. Therefore, even when the piston outer part 5 b switches the position between the low compression ratio position L and the high compression ratio position H by using its inertia force, the piston outer part 5 b can smoothly perform switching to the above described positions without interference by the frictional resistance between the skirt parts 12 and the inner peripheral surface of the cylinder bore 2 a.
Since the skirt parts 12 are formed in the piston inner part 5 a, the overlapping portions of the piston inner part 5 a and the piston outer part 5 b greatly decrease, so that significant weight reduction of the piston is achieved, thus contributing to enhancement in output performance and durability of the engine E.
Further, the relative rotation between the piston inner part 5 a and the piston outer part 5 b can be reliably inhibited by the remarkably simple structure in which the extension shaft 15 projecting from opposite ends of the piston pin 6 is slidably fitted in the long holes 14 of the ear parts 13 of the piston outer part 5 b which is disposed to be opposed to the piston pin 6 without interference by the skirt parts 12 of the piston inner part 5 a.
The opening 22 which the small end portion 7 a of the connecting rod 7 faces is provided in the central portion of the second pivotal shaft 20 of the piston inner part 5 a, and the scattering lubricating oil generated in the crankcase 3, i.e., the crank chamber 3 a, passes through the opening 22. Therefore, during operation of the engine E, the scattered lubricating oil is supplied to the cam mechanism 37 through the opening 22 to lubricate and cool the mechanism 37, thus contributing to enhancement in reliability of the operation and durability. Further, since the lubricating oil of the engine E is used as the operating oil of the first and the second actuators 45 1 and 45 2, also the operating oil leaking from the actuators 45 1 and 45 2 further effectively performs lubrication of the cam mechanism 37.
Since the valve body 67 of the auxiliary switching valve 65 provided at the large end portion 7 b of the connecting rod 7 performs rotational movement together with the large end portion 7 b, it receives a simple centrifugal force. Therefore, during reciprocal movement of the piston 5, the valve body 67 receives a small impact, thus easily securing durability. In addition, during rotation of the large end portion 7 b, the valve body 67 receives the centrifugal force in the direction perpendicular to its operating direction, thereby avoiding a malfunction due to the centrifugal force. This arrangement enables a low set load of the valve spring 72, and is effective in enhancing hydraulic responsiveness of the valve body 67.
Although the set load of the valve spring 72 for urging the valve body 67 in the retreat direction depends on the rise in pressure by the centrifugal force of the residual oil in the switching operation chamber 73, but it goes without saying that the set load needs to be capable of maintaining the valve body 67 in the retreat position.
As described above, the lock plate 25 and the lift member 28 are constructed to be of rotational type members which are rotatably supported by the first and second pivotal shafts 18 and 20 integral with the piston inner part 5 a. In addition, the first and the second actuators 45 1 and 45 2 which operate them are disposed with the axial line of the piston inner part 5 a disposed therebetween, thereby reducing weight and size of the piston 5. Especially by the layout in which the first and the second actuators 45 1 and 45 2 are disposed below the lift member 28 and the lock plate 25 which are superposed on each other, thereby reasonably arranging the lift member 28 and the lock plate 25, and the first and the second actuators 45 1 and 45 2 in a concentrated manner, thereby further reducing weight and size of the piston 5.
In addition, both the rotational type lift member 28 and lock plate 25 are given vibrations due to reciprocal movement of the piston and are supplied with lubricating oil, thereby reliably rotationally operating them by the single first and second actuators, respectively.
Next, a second embodiment of the present invention will be described with reference to FIGS. 19 and 20.
In the second embodiment, closed portions 42 a integral with the piston inner part 5 a are provided in the groove portions of the female spline 42. The closed portions 42 a receive the tooth portions of the male spline 41 to define the moving limit of the piston outer part 5 b toward the high compression ratio position H. In this case, in order to secure a reliable abutment by the tooth portions of the male spline 41 onto the close portions 42 a in the high compression ratio position H of the piston outer part 5 b, the long holes 14 of the ear parts 13 in the piston outer part 5 b are formed so that the extension shaft 15 which ascends and descends together with the piston pin 6 does not abut on the lower end walls. Since the other components are the same as those of the first embodiment, components corresponding to those of the first embodiment are denoted by the same reference numerals, and the overlapping description thereof will be omitted.
Thus, according to the second embodiment, the moving limit of the piston outer 5 b toward the high compression ratio position H can be reliably defined by the remarkably simple structure in which the closed portions 42 a are provided in the groove portions of the male spline 42.
The present invention is not limited to the above described embodiments, and various changes in design can be made to the present invention without departing from the subject matter thereof. For example, the auxiliary switching valve 65 can also be constructed as an electromagnetic type which is turned on and off simultaneously with the electromagnetic type main switching valve 60. In order to define the low compression ratio position L of the piston outer part 5 b, the lower end surface of the piston outer part 5 b can be caused to abut on the upper end surfaces 12 a and 12 a of the skirt parts 12 of the piston inner part 5 a. Although the variable compression ratio device of the above described embodiments is of a low-compression-ratio oriented type so as to obtain a low compression ratio state at the non-operating time of the first and the second actuators 45 1 and 45 2, that is, at the time of retreat of the operation plungers 50 1 and 50 2 by the urging force of the return springs 55 1 and 55 2, the variable compression ratio device can be constructed to be of a high-compression-ratio oriented type so as to obtain a high compression ratio state at a non-operating time of the first and the second actuators 45 1 and 45 2.
Further, although the damping device of the above described embodiments for damping the abutting impact of the extension shaft 15 on the lower end walls of the long holes 14 is of a hydraulic type, the damping device can be constructed to be a mechanical type which elastically receives the extension shaft 15 with an elastic member buried in the lower end wall of the long hole 14, and the above described hydraulic type can be used in combination with this mechanical type.
JP2005054619A Title not available
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U.S. Classification 123/48.00B, 123/78.00B
Cooperative Classification F02D15/02, F02B75/044
European Classification F02B75/04B, F02D15/02
Owner name: HONDA MOTOR CO., LTD., VIRGINIA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:TAKAHASHI, KATZUTAKA;ITO, YUUICHI;KONDO, TAKASHI;REEL/FRAME:019078/0927
Free format text: CORRECTION TO THE ASSIGNOR AND ASSIGNEE ON REEL AND FRAME 019078/0927;ASSIGNORS:TAKAHASHI, KAZUTAKA;ITO, YUUICHI;KONDO, TAKASHI;REEL/FRAME:019486/0557