Source: http://www.google.com/patents/US7648286?ie=ISO-8859-1
Timestamp: 2014-11-27 17:44:00
Document Index: 167260542

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Patent US7648286 - Shutter assembly - Google PatentsSearch Images Maps Play YouTube News Gmail Drive More »Sign inAdvanced Patent SearchPatentsAccording to the shutter assembly of the present invention, since the shutter member is connected in a swingable manner with the shutter housing that could be mounted on the optical adapter so as to surround the optical adapter, it is possible to easily provide the shutter member in either of the SC...http://www.google.com/patents/US7648286?utm_source=gb-gplus-sharePatent US7648286 - Shutter assemblyAdvanced Patent SearchPublication numberUS7648286 B2Publication typeGrantApplication numberUS 12/143,277Publication dateJan 19, 2010Filing dateJun 20, 2008Priority dateJun 20, 2007Fee statusPaidAlso published asCN101329430A, US20080317414Publication number12143277, 143277, US 7648286 B2, US 7648286B2, US-B2-7648286, US7648286 B2, US7648286B2InventorsMasaya NakagawaOriginal AssigneeSuncall CorporationExport CitationBiBTeX, EndNote, RefManPatent Citations (15), Classifications (10), Legal Events (2) External Links: USPTO, USPTO Assignment, EspacenetShutter assemblyUS 7648286 B2Abstract According to the shutter assembly of the present invention, since the shutter member is connected in a swingable manner with the shutter housing that could be mounted on the optical adapter so as to surround the optical adapter, it is possible to easily provide the shutter member in either of the SC or LC optical adapter only by mounting the shutter housing on the SC or LC type optical adapter.
1. A shutter assembly mounted on a first end side of an optical adapter to which a first optical cable with an optical connector is detachably coupled from the first end side and a second optical cable is coupled from a second end side, the optical adapter being configured so that first and second end sides of an inner space defined by a bottom wall, a pair of side wall and an upper wall respectively form first and second accommodating sections that respectively accept the first and second optical cables, and a hollow sleeve into which ferrules of the first and second optical cables are inserted is arranged on an intermediate portion of the inner space, the shutter assembly comprising:
a shutter housing which is mounted on the first end side of the optical adapter so as to surround the optical adapter, the shutter housing including a bottom-surface section, a pair of side-surface sections and an upper-surface section respectively brought into contact with the outer peripheral surfaces of the bottom wall, the pair of side walls and the upper wall of the optical adapter in a state of being mounted on the optical adapter;
a shutter member coupled in a swingable manner with a first-end-side edge of the bottom-surface section so as to open or close a first-end-side opening of the shutter housing defined by first-end-side edges of the upper-surface section, the pair of side-surface sections and the bottom-surface section; and
a coil spring which energizes the shutter member in such a direction that the shutter member closes the first-end-side opening of the shutter housing,
wherein the shutter member closes the first-end-side opening of the shutter housing in a state where the shutter housing is mounted on the optical adapter so that the opening end of the first accommodating section of the optical adapter is closed, and
wherein the optical adapter includes a SC optical adapter in which first-end-side edges as viewed from a lateral side have a linear shape along a substantially perpendicular direction and a LC optical adapter in which first-end-side edges as viewed from the lateral side have a chamfered shape at upper corner portions,
the first-end-side edge of the upper-surface section is positioned inward from the first-end-side edge of the bottom-surface section,
the first-end-side edges of the side-surface sections each includes an upper region having a shape corresponding to the chamfered shape of the first-end-side upper corner portion in the LC optical adapter and a lower region extending downward from the upper region,
the lower regions are configured so as to be positioned outward from the first-end-side edges of the side walls in the LC optical adapter in a state where the shutter housing is mounted on the LC optical adapter so that
the first-end-side edge of the upper-surface section is positioned at substantially the same position as the first-end-side edge of the upper wall, the first-end-side edge of the bottom-surface section is positioned outward from the first-end-side edge of the bottom wall, and the upper regions of the side-surface sections are positioned at substantially the same position as the chamfered portions, and
the lower regions are also configured so as to be positioned outward from the first-end-side edges of the side walls of the SC optical adapter in a state where the shutter housing is mounted on the SC optical adapter so that the first-end-side edge of the upper-surface section is positioned inward from the first-end-side edge of the upper wall and the first-end-side edge of the bottom-surface section is positioned outward from the first-end-side edge of the bottom wall.
2. A shutter assembly according to claim 1, wherein the shutter member includes a plate-like shaped shutter main body supported in a swingable manner by the first-end-side edge of the bottom-surface section, and a pair of ribs extending from a part of both lateral-side edges of the shutter main body toward a direction substantially orthogonal to the shutter main body, each of the ribs having a shape that corresponds to the chamfered portion of the LC optical adapter.
The present invention relates to a shutter assembly mounted on an optical adapter that has a first end side to which one optical cable with an optical connector is detachably coupled and a second end side to which the other optical cable is coupled.
There is a conventionally known configuration wherein one optical cable can be coupled with another optical cable through an optical adapter. The optical adapter accepts an optical connector for terminating an optical cable and facilitating connection to and/or separation from another device. The optical adapter is configured such that a first end side and a second end side of an internal space are sectioned by a bottom wall, a pair of side walls and an upper wall respectively form first and second accommodating sections which accept first and second optical cables, and a hollow sleeve into which ferrules of the first and second optical cables are inserted is provided at an intermediate portion in the optical adapter. When the optical adapter is used in a state where the optical cable is inserted into only one of the first and second accommodating sections of the optical adapter (in other words, when the optical adapter is used in a state where the optical cable inserted into the one of the first and second accommodating sections is terminated within the optical adapter), dust or dirt may become attached to a distal end of the inserted optical cable, and a user directly looks at light from the optical cable. In order to prevent this problem from occurring, there is a conventionally known configuration including a shutter member coupled in a swingable manner with a first-end-side edge of the bottom wall via a pivot shaft so as to open or close an opening end of the optical adapter sectioned by first-end-side edges of the bottom wall, the pair of side walls and the upper wall (for example, see Japanese Unexamined Patent Publication No. 2002-148483; hereinafter, referred to as Patent Document 1).
By the way, there exist two optical adapters that are currently available, which have different shapes from each other. More specifically, one is an SC optical adapter in which a first-end-side edge as viewed from a lateral side has linear shape along a substantially perpendicular direction, and the other one is an LC optical adapter in which a first-end-side edge as viewed from the lateral side has a chamfered shape at an upper corner portion. The SC optical adapter is configured so that an SC optical connector can be detachably connected therewith, while the LC optical adapter is configured so that an LC optical connector can be detachably connected therewith.
Therefore, in order to respectively provide the SC and LC optical adapters with the shutter members by utilizing the configuration disclosed in the Patent Document 1, it is necessary to separately design the respective shutter members for the SC and LC optical adapters, which also makes it necessary to design a plurality of dies for molding the respective shutter members. As a result, labor and cost are inevitably increased.
SUMMARY OF THE INVENTION In view of the prior art, it is an object of the present invention to provide a shutter assembly capable of easily attaching a shutter member in either of the SC and LC optical adapters.
The present invention provides, in order to achieve the object, a shutter assembly mounted on a first end side of an optical adapter to which a first optical cable with an optical connector is detachably coupled from the first end side and a second optical cable is coupled from a second end side. The optical adapter is configured so that first and second end sides of an inner space are defined by a bottom wall, a pair of side walls and an upper wall respectively form first and second accommodating sections that respectively accept the first and second optical cables, and a hollow sleeve into which ferrules of the first and second optical cables are inserted is arranged on an intermediate portion of the inner space.
The shutter assembly according to the present invention includes a shutter housing which is mounted on the first end side of the optical adapter so as to surround the optical adapter, the shutter housing including a bottom-surface section, a pair of side-surface sections and an upper-surface section respectively brought into contact with the outer peripheral surfaces of the bottom wall, the pair of side walls and the upper wall of the optical adapter in a state of being mounted on the optical adapter; a shutter member coupled in a swingable manner with a first-end-side edge of the bottom-surface section so as to open or close a first-end-side opening of the shutter housing defined by first-end-side edges of the upper-surface section, the pair of side-surface sections and the bottom-surface section; and a coil spring that energizes the shutter member in such a direction that the shutter member closes the first-end-side opening of the shutter housing. The shutter member closes the first-end-side opening of the shutter housing in a state where the shutter housing is mounted on the optical adapter so that the opening end of the first accommodating section of the optical adapter is closed.
According to the thus configured shutter assembly, the shutter housing is mounted on the first side of the optical adapter so as to surround the optical adapter. In a state where the shutter housing is mounted on the first side of the optical adapter, the bottom-surface section, the pair of side-surface sections and the upper-surface section of the shutter housing are respectively brought into contact with the outer peripheral surfaces of the bottom wall, the pair of side walls and the upper wall of the optical adapter. The shutter member is coupled in a swingable manner with the first-end-side edge of the bottom-surface section of the shutter housing. The shutter member swings so as to open or close the first-end-side opening of the shutter housing. The shutter member is energized by the coil spring in a direction where the shutter member closes the first-end-side opening of the shutter housing. The shutter member closes the first-end-side opening of the shutter housing in a state where the shutter housing is mounted on the optical adapter, so that the opening end of the first accommodating section in the optical adapter is closed.
According to the shutter assembly, since the shutter member is connected in a swingable manner with the shutter housing that is mounted on the optical adapter so as to surround the optical adapter, it is possible to easily provide the shutter member in either of the SC or LC optical adapters only by mounting the shutter housing on the SC or LC type optical adapter. Accordingly, it is possible to eliminate the need for designing a dedicated shutter member for the type of the optical adapter as well as a dedicated die for the dedicated shutter member. Therefore, it is possible to effectively reduce the amount of labor required in designing, as well as manufacturing costs.
Furthermore, the shutter assembly according to the present invention makes it possible to easily provide a shutter mechanism in any existed optical adapter, which does not have a shutter member.
The optical adapter includes a SC optical adapter in which a first-end-side edge as viewed from a lateral side has a linear shape along a substantially perpendicular direction and a LC optical adapter in which first-end-side edges as viewed from the lateral side have a chamfered shape at upper corner portions.
The shutter assembly preferably has a following configuration in order to be capable of effectively being applied to either the SC optical adapter or the LC optical adapter.
The first-end-side edge of the upper-surface section is positioned inward than the first-end-side edge of the bottom-surface section. The first-end-side edges of the side-surface sections each includes an upper region having a shape corresponding to the chamfered shape of the first-end-side upper corner portion in the LC optical adapter and a lower region extending downward from the upper region. The lower regions are configured so as to be positioned outward than the first-end-side edges of the side walls in the LC optical adapter in a state where the shutter housing is mounted on the LC optical adapter so that the first-end-side edge of the upper-surface section is positioned at substantially the same position as the first-end-side edge of the upper wall, the first-end-side edge of the bottom-surface section is positioned outward than the first-end-side edge of the bottom wall, and the upper regions of the side-surface sections are positioned at substantially the same position as the chamfered portions, and the lower regions are also configured so as to be positioned outward than the first-end-side edges of the side walls of the SC optical adapter in a state where the shutter housing is mounted on the SC optical adapter so that the first-end-side edge of the upper-surface section is positioned inward than the first-end-side edge of the upper wall and the first-end-side edge of the bottom-surface section is positioned outward than the first-end-side edge of the bottom wall.
According to the preferable embodiment, it is possible to prevent the chamfered shape of the first-end-side upper corner portion in the LC optical adapter from being covered by the pair of side-surface sections of the shutter housing when the shutter assembly is mounted on the LC optical adapter. That is, the preferable embodiment makes it possible to mount the shutter assembly on the LC optical adapter while facilitating attachment and detachment of the optical connector to and from the LC optical adapter thanks to the chamfered shape.
More preferably, the shutter member includes a plate-like shaped shutter main body supported in a swingable manner by the first-end-side edge of the bottom-surface section, and a pair of ribs extending from a part of both lateral-side edges of the shutter main body toward a direction substantially orthogonal to the shutter main body. Each of the ribs has a shape that corresponds to the chamfered portion of the LC optical adapter
According to the configuration, it is possible to completely close the first-end-side opening of the shutter housing by the shutter member while obtaining the facility in attaching and detaching the optical connector to and from the LC optical adapter thanks to the chamfered shape.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of the SC optical adapter to which a shutter assembly according to one embodiment of the present invention is mounted, and shows a state where a shutter member of the shutter assembly is positioned at a closing position.
FIG. 2 is a perspective view of the SC optical adapter to which the shutter assembly according to the one embodiment is mounted, and shows a state where the shutter member is positioned at an opening position.
FIG. 3 is an enlarged side view of vicinity of a section of the SC optical adapter shown in FIG. 2 where the shutter assembly is mounted.
FIG. 4 is a perspective view of the LC optical adapter to which the shutter assembly according to the one embodiment is mounted, and shows a state where the shutter member is positioned at the closing position.
FIG. 5 is a perspective views of the LC optical adapter to which the shutter assembly according to the one embodiment is mounted, and shows a state where the shutter member is positioned at the opening position.
FIG. 6 is an enlarged side view of vicinity of a portion of the LC optical adapter shown in FIG. 5 where the shutter assembly is mounted.
FIG. 7 is a perspective view of the shutter member in the shutter assembly according to the one embodiment.
FIG. 8 is a bottom view of the shutter assembly shown in FIG. 2 in a state where the shutter member is positioned at the opening position.
FIG. 9 is a perspective bottom view of the shutter assembly shown in FIG. 2 in a state where the shutter member is positioned at the opening position.
FIG. 10 is a perspective view of the SC optical adapter.
FIG. 11 is a perspective cross-sectional view of the SC optical adapter shown in FIG. 10, taken along its axial-line direction.
FIG. 12 is a perspective view of the LC optical adapter.
FIG. 13 is a perspective cross-sectional view of the LC optical adapter shown in FIG. 12, taken along its axial-line direction.
FIG. 14 is a perspective view of a modified example of the LC optical adapter in which a small-size optical adapter housing is used as a second adapter housing of the LC optical adapter shown in FIG. 12.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, one preferred embodiment of a shutter assembly according to the present invention will be described, with reference to the attached drawings. Firstly described is a configuration of an optical adapter to which the shutter assembly is mounted.
Firstly given is a description of a configuration of an SC optical adapter.
FIG. 10 is a perspective view of the SC optical adapter, and FIG. 11 is a perspective cross-sectional view of the SC optical adapter shown in FIG. 10, taken along its axial-line direction.
The SC optical adapter S1 is configured so that, as shown in FIGS. 10 and 11, a first optical cable S3 with an SC optical connector S2 provided on at least a first end side thereof is detachably coupled therewith.
In the present embodiment, the SC optical adapter S1 includes a first adapter housing S1 a with which the first optical cable S3 with the optical connector S2 is coupled, and a second adapter housing S1 b with which a second optical cable (constituted in a manner similar to the first optical cable S3 though not shown) is coupled. The first and second adapter housings S1 a and S1 b have an identical shape to each other.
More specifically, the first adapter housing S1 a, which forms the first end side of the SC optical adapter S1 is configured so that the first optical cable S3 with the SC optical connector S2 is detachably connected therewith, while the second adapter housing S1 b, which forms the second end side of the SC optical adapter S1 is configured so that the second optical cable with the SC optical connector is detachably connected therewith.
The SC optical adapter S1 includes, as shown in FIGS. 10 and 11, an upper wall (including a first upper wall S11 a of the first adapter housing S1 a and a second upper wall S11 b of the second adapter housing S1 b), a pair of side walls (including first side walls S12 a of the first adapter housing S1 a and second side walls S12 b of the second adapter housing S1 b) respectively extending downward from both lateral-end-side edges of the upper wall S11, a bottom wall (including a first bottom wall S13 a of the first adapter housing S1 a and a second bottom wall S13 b of the second adapter housing S1 b) extending between lower-end-side edges of the pair of side walls S12 a and S12 b, an intermediate wall S14 provided at an intermediate portion in an axial-line direction of the SC optical adapter S1, a hollow boss section (including a first boss section S15 a of the first adapter housing S1 a and a second boss section S15 b of the second adapter housing S1 b) provided at the intermediate wall S14 so as to be along the axial-line direction, and a hollow sleeve S16 inserted into a hollow part of the boss section.
The first adapter housing S1 a has an opening end S18 a on first end sides of the first upper wall S11 a, the first side walls S12 a and the first bottom wall S13 a, and an end wall (formed by the intermediate wall S14) on second end sides thereof, which are opposite to the first end sides. The first adapter housing S1 a forms a first accommodating section S17 a which is inside the respective walls and in which the optical connector S2 can be housed. The first boss section S15 a is provided on the end wall. In a similar manner, the second adapter housing S1 b has an opening end S18 b on first end sides of the second upper wall S11 b, the second side walls S12 b and the second bottom wall S13 b, and an end wall (formed by the intermediate wall S14) on second end sides thereof, which are opposite to the first end sides. The second adapter housing S1 b forms a second accommodating section S17 b which is inside the respective walls and in which the optical connector S2 can be housed. The second boss section S15 b is provided on the end wall. The first and second adapter housings S1 a and S1 b are joined with each other in a state where outer surfaces of the end walls are brought into contact with each other, and also in a state where the first and second boss sections S15 a and S15 b are in communication with each other. The sleeve S16 is inserted into the first and second boss sections S15 a and S15 b, which are in communication with each other.
The opening end S18 a of the first accommodating section S17 a of the SC optical adapter S1 (that is, the opening end of the first adapter housing S1 a) is configured so that its first-end-side edge has a linear shape along a substantially perpendicular direction, as viewed from the lateral side.
Specifically, the first upper wall S11 a includes an opening-end-side edge (a first-end-side edge) S11 a 1 positioned on the side of the opening end S18 a, and a pair of lateral-end-side edges S11 a 2 extending from both ends of the opening-end-side edge S11 a 1 toward the intermediate wall S14.
The first bottom wall S13 a includes an opening-end-side edge (a first-end-side edge) S13 a 1 positioned on the side of the opening end S18 a, and a pair of lateral-end-side edges S13 a 2 extending from both ends of the opening-end-side edge S13 a 1 toward the intermediate wall S14.
The pair of first side walls S12 a each includes an upper-end-side edge S12 a 1 and a lower-end-side edge S12 a 2 respectively defined by the corresponding lateral-end-side edge S11 a 2 of the first upper wall S11 a and the corresponding lateral-end-side edge S13 a 2 of the first bottom wall S13 a, and an opening-end-side edge (a first-end-side edge) S12 a 3 which couples the first-end-side ends of the upper-end-side edge S12 a 1 and the lower-end-side edge S12 a 2.
The respective end-side edges, which form the opening end S18 a, are substantially perpendicular to the axial-line direction of the SC optical adapter S1.
The first accommodating section S17 a of the SC optical adapter S1 is positioned between the intermediate wall S14 and the opening end S18 a. Further, the SC optical adapter S1 includes a pair of engagement pieces S17 a 1 formed in the first accommodating section S17 a so as to be elastically deformable in a direction close to the side walls S12 a, and engagement protrusions S17 a 2 formed on free ends of the engagement pieces S17 a 1. The engagement protrusion S17 a 2 is formed at a surface of the free end of the engagement piece S17 a 1, which is on a side opposite to the corresponding side wall S12 a to which the engagement piece S17 a 1 is attached.
The engagement piece S17 a 1 is configured in such a manner that it is away from an inner-side surface of the corresponding side wall S12 a to which the engagement piece S17 a 1 is provided as it comes close to the opening end from a center portion in the axial-line direction of the SC optical adapter S1. In other words, the engagement piece S17 a 1 is configured in such a manner as to be further away from the inner-side surface of the corresponding side wall S12 a to which the engagement piece S17 a 1 is attached as a distance to the free end of the engagement piece S17 a 1 where the engagement protrusion S17 a 2 is provided is reduced (that is, as it advances from its proximal end that is attached to the corresponding side wall S12 a to its free end where the engagement protrusion S17 a 2 is provided).
By inserting the SC optical connector S2 into the first accommodating section S17 a of the thus configured SC optical adapter S1, the first optical cable S3 in which a cable wire is coated with a coating can be connected to the SC optical adapter S1. The SC optical connector S2 includes a ferrule S21 externally mounted on the cable wire that is exposed on a side of an end where the first optical cable S3 is coupled with the SC optical adapter, an SC optical connector main body S22 which surrounds the ferrule S21, a guide piece S23 provided on an upper surface of the SC optical connector main body S22 so as to be along a direction where the optical connector is inserted into the SC optical adapter S1, engagement grooves S24 which are provided on both side surfaces of the SC optical connector main body S22, the engagement groove S24 engaging with the engagement protrusion S17 a 2 to elastically deform the engagement piece S17 a 1 of the SC optical adapter S1 to a direction close to the corresponding side wall S12 a to which the engagement piece S17 a 1 is attached during the insertion of the optical connector into the SC optical adapter S1, and engagement recessed sections S25 for preventing the SC optical connector S2 from slipping out. Specifically, when the SC optical connector S2 is inserted to reach a coupling position where the ferrule S21 plunges into the sleeve S16, the engagement between the corresponding engagement groove S24 and the engagement protrusion S17 a 2 is released so that the engagement piece S17 a 1 moves by its stored elasticity in a direction away from the corresponding side wall S12 a to which the engagement piece S17 a 1 is provided, and then, the engagement protrusion S17 a 2 is engaged with the corresponding engagement recessed section S25.
Further, the upper wall S11 a of the SC optical adapter S1 is provided with a guide groove S19 which guides the guide piece S23 of the SC optical connector S2 along the axial-line direction from the opening-end-side edge S11 a 1 of the upper wall S11 a. In the thus configured structure, by inserting the SC optical connector main body S22 of the SC optical connector S2 into the first accommodating section S17 a of the SC optical adapter S1 through the opening end S18 a, the optical connector and adapter are connected to each other. At the insertion of the SC optical connector S2, the guide piece S23 of the SC optical connector S2 is engaged with the guide groove S19 of the SC optical adapter S1 so that the position of the SC optical connector S2 relative to the SC optical adapter S1 can be determined. Therefore, the first and second optical cables are respectively connected to the SC optical adapter S1 in such a manner as to face to each other, so that ferrules 21 thereof can be coaxially brought into contact with each other with a high accuracy.
Further, when the SC optical connector main body S22 is inserted into the first accommodating section S17 a, the engagement protrusions S17 a 2 of the SC optical adapter S1 are engaged with the guide grooves S24 of the SC optical connector S2. During the insertion of the SC optical connector main body S22 into the first accommodating section S17 a, tapered surfaces of the pair of engagement protrusions S17 a 2 elastically deform the pair of engagement pieces S17 a 1 of the SC optical adapter S1 so that the pair of engagement pieces S17 a 1 are away from each other in a right-left direction. When the SC optical connector main body S22 is inserted further inward so that the engagement recessed sections S25 of the SC optical connector S2 reach the positions of the engagement protrusions S17 a 2, the engagement between the engagement protrusions S17 a and the guide grooves S24 is released. Therefore, the engagement protrusions S17 a 2 move toward the center in the right-left direction by the elasticity stored in the engagement pieces S17 a 1, and the engagement protrusions S17 a 2 are thereby engaged with the engagement recessed sections S25. As a result, the SC optical connector S2 can be prevented from unintentionally slipping out of the SC optical adapter S1.
At the time when the engagement protrusions S17 a 2 and the engagement recessed sections S25 are engaged with each other, a distal end of the ferrule S21 in the sleeve S16 is positioned slightly beyond the intermediate wall S14. Specifically, the ferrule S21 is movable in the axial-line direction relative to the SC optical connector S2 and is energized to the distal end side in the axial-line direction. That is, at the time when the first and second optical cables are connected to the SC optical adapter S1, the ferrules 21 thereof are brought into contact with each other in a state where the distal ends thereof are pushed toward each other, thereby reducing a loss in light transmission between the first and second optical cables in a state of being connected to each other as much as possible.
Surfaces of the respective engagement protrusions S17 a 2 with which the engagement recessed sections S25 are engaged (that is, the surfaces of the respective engagement protrusions S17 a 2 which are subjected to load when the SC optical connector main body S22 is pulled out of the SC optical adapter S1) also have a tapered shape. By this configuration, when applying a force, which is greater than a predetermined level in the direction where the SC optical connector main body S22 is pulled out of the SC optical adapter S1, on the SC optical connector main body S22, the engagement between the engagement protrusions S17 a 2 and the engagement recessed sections 25 is released. Specifically, when the SC optical connector main body S22 is pulled out of the SC optical adapter S1, the engagement protrusions S17 a 2 elastically deform the engagement pieces S17 a 1 so that the engagement pieces S17 a 1 are away from each other in the right-left direction. At this state, when the force is further applied on the SC optical connector main body S22 in the direction where the SC optical connector main body S22 is pulled out of the SC optical adapter S1, the SC optical connector S2 can be drawn out of the SC optical adapter S1.
The above description is made by taking, as an example, a case where the first and second adapter housings S1 a and S1 b have the same shape. However, it is needless to say that the present invention is not necessarily limited thereto.
Next described is a configuration of an LC optical adapter.
FIG. 12 is a perspective view of the LC optical adapter, and FIG. 13 is a perspective cross-sectional view of the LC optical adapter shown in FIG. 12, taken along its axial-line direction.
The LC optical adapter L1 is configured so that, as shown in FIGS. 12 and 13, a first optical cable L3 with an LC optical connector L2 provided on at least on a first end side thereof is detachably coupled therewith.
In the present embodiment, the LC optical adapter L1 includes a first adapter housing L1 a with which the first optical cable L3 with the optical connector L2 is coupled, and a second adapter housing L1 b with which a second optical cable (constituted in a manner similar to the first optical cable L3 though not shown) is coupled. The first and second adapter housings L1 a and L1 b have an identical shape.
More specifically, the first adapter housing L1 a, which forms the first end side of the LC optical adapter L1, is configured so that the first optical cable L3 with the LC optical connector L2 is detachably connected therewith, while the second adapter housing L1 b, which forms the second end side of the LC optical adapter L1 is configured so that the second optical cable with the LC optical connector (constituted in a manner similar to the first optical cable L3) is detachably connected therewith.
The LC optical adapter L1 includes, as shown in FIGS. 12 and 13, an upper wall (including a first upper wall L11 a of the first adapter housing L1 a and a second upper wall L11 b of the second adapter housing L1 b), a pair of side walls (including first side walls L12 a of the first adapter housing L1 a and second side walls L12 b of the second adapter housing L1 b) respectively extending downward from both lateral-end-side edges of the upper wall L11, a bottom wall (including a first bottom wall L13 a of the first adapter housing L1 a and a second bottom wall L13 b of the second adapter housing L1 b) extending between lower-end-side edges of the pair of side walls L12 a and L12 b, an intermediate wall L14 provided at an intermediate portion in an axial-line direction of the LC optical adapter L1, a hollow boss section (including a first boss section L15 a of the first adapter housing L1 a and a second boss section L15 b of the second adapter housing L1 b) provided at the intermediate wall L14 so as to be along the axial-line direction, and a hollow sleeve L16 inserted into a hollow part of the boss section.
The first adapter housing L1 a has an opening end L18 a on first end sides of the first upper wall L11 a, the first side walls L12 a and the first bottom wall L13 a, and an end wall (formed by the intermediate wall L14) on second end sides thereof, which are opposite to the first end sides. The first adapter housing L1 a forms a first accommodating section L17 a which is inside the respective walls and in which the optical connector L2 can be housed. The first boss section L15 a is integrally provided on the end wall. In a similar manner, the second adapter housing L1 b has an opening end L18 b on first end sides of the second upper wall L11 b, the second side walls L12 b and the second bottom wall L13 b, and an end wall (formed by the intermediate wall L14) on second end sides thereof, which are opposite to the first end sides. The second adapter housing L1 b forms a second accommodating section L17 b which is inside the respective walls and in which the optical connector L2 can be housed. The second boss section L15 b is integrally provided on the end wall. The first and second adapter housings L1 a and L1 b are joined with each other in a state where outer surfaces of the end walls are brought into contact with each other, and also in a state where the first and second boss sections L15 a and L15 b are in communication with each other. The sleeve L16 is inserted into the first and second boss sections L15 a and L15 b, which are in communication with each other.
In the configuration shown in FIGS. 12 and 13, the first and second accommodating sections L17 a and L17 b are respectively divided into two accommodating spaces by center walls L19 a. However, the present invention is not limited thereto, and the first and second accommodating sections L17 a and L17 b each may have only one accommodating space.
The opening end L18 a of the first accommodating section L17 a of the LC optical adapter L1 (that is, the opening end of the first adapter housing L1 a) has a chamfered shape at upper corner portions thereof.
More specifically, the first upper wall L11 a includes an opening-end-side edge (a first-end-side edge) L11 a 1 positioned on the side of the opening end L18 a, and a pair of lateral-end-side edges L11 a 2 extending from both ends of the opening-end-side edge L11 a 1 toward the intermediate wall L14.
The first bottom wall L13 a includes an opening-end-side edge (a first-end-side edge) L13 a 1 positioned on the side of the opening end L18 a, and a pair of lateral-end-side end edges L13 a 2 extending from both ends of the opening-end-side edge L13 a 1 toward the intermediate wall L14.
The pair of first side walls L12 a each includes an upper-end-side edge L12 a 1 and a lower-end-side edge L12 a 2 respectively defined by the corresponding lateral-end-side edge L11 a 2 of the first upper wall L11 a and the lateral-end-side edge L13 a 2 of the first bottom wall S13 a, and an opening-end-side edge (a first-end-side edge) L12 a 3 which couples the first-end-side ends of the upper-end-side edge L12 a 1 and the lower-end-side edge L12 a 2.
The opening-end-side edge L11 a 1 of the first upper wall L11 a is positioned on the second end side (that is, on a side close to intermediate wall L14) than the opening-end-side edge of the first bottom wall L13 a. The opening-end-side edges L12 a 3 of the pair of first side walls L12 a (and the opening-end-side edge L19 a 1 of the center wall L19 a which divides the first accommodating section L17 a into two accommodating spaces) have upper regions L12 a 4 (and L19 a 2) including coupling portions which are adjacent to the upper wall L11 a, each of the upper regions L12 a 4 (and L19 a 2) having a chamfered shape as viewed from the lateral side.
Specifically, in the present embodiment, each of the upper regions L12 a 4 and L19 a 2 have a recessed shape which is opened upward and toward the first end side.
More specifically, in the LC optical adapter L1, the first-end-side upper corner portions defined by the first-end-side edge L11 a 1 of the upper wall L11 a and the first-end-side edges L12 a 3 and L19 a 2 of the pair of side walls L12 a and the center wall L19 a have a chamfered shape. According to the configuration, it is possible to easily attach and/or detach the LC optical connector L2 to and/or from the LC optical adapter L1.
By inserting the LC optical connector L2 into the first accommodating section L17 a of the thus configured LC optical adapter L1, the first optical cable L3 in which a cable wire is coated with a coating can be connected to the LC optical adapter L1. The LC optical connector L2 includes a ferrule L21 externally mounted on the cable wire that is exposed on a side of an end where the first optical cable L3 is coupled with the LC optical adapter L1, an LC optical connector main body L22 which surrounds the ferrule L21, an engagement piece L23 having a proximal end fixed to an upper surface of the LC optical connector main body L22 so as to elastically deform in an up-and-down direction and a distal end extending from the proximal end toward a proximal end of the first optical cable L3 and also toward an upper side, and engagement protrusions L24 protruding laterally from the engagement piece L23.
In the configuration shown in FIGS. 12 and 13, the first accommodating section L17 a of the first adapter housing L1 a is divided into the two accommodating spaces as described above, and an optical cable integrally including two of the first optical cables L3 is inserted in such a manner that the two first optical cables L3 are respectively accommodated into the two accommodating spaces of the first accommodating section L17 a in the LC optical connector L2. However, the present invention is not limited thereto. That is, the present invention could be applied to a configuration in which two of the first optical cables L3 may be separately inserted into the respective two accommodating spaces of the first accommodating section L17 a in the LC optical connector L2. The alternative constitution can be similarly applied to the LC optical connector that is inserted into the second accommodating section L17 b. Specifically, the first accommodating section L17 a of the LC optical adapter L1 includes a first space L17 a 1 which accepts the LC optical connector main body L22, and a second space L17 a 2 which accepts a part of the engagement piece L23 including the proximal end thereof. The second space L17 a 2 is provided with a guide surface L17 a 3 which guides the engagement protrusions L24 so that the engagement piece L23 is elastically deformed downward as the LC optical connector L2 is inserted further into the first space L17 a 1 from outside and releases the engagement with the engagement protrusions L24 when the LC optical connector L2 is inserted to reach a coupling position at which the ferrule L21 plunges into the sleeve L16, and an engagement surface L17 a 4 extending upward from an inner-side end of the guide surface L17 a 3. When the LC optical connector L2 reaches the coupling position, the engagement between the guide surface L17 a 3 and the engagement protrusions L24 is released. Therefore, the engagement piece L23 moves upward by its stored elasticity, and the engagement protrusions L24 accordingly move upward so as to be engaged with the engagement surface L17 a 4, which prevents the LC optical connector L2 from slipping out.
In the thus configured structure, by inserting the LC optical connector main body L22 of the LC optical connector L2 into the first accommodating section L17 a through the opening end L18 a of the LC optical adapter L1, the optical connector and the adapter are connected to each other.
Specifically, the position of the LC optical connector L2 relative to the LC optical adapter L1 is determined by inserting the LC optical connector main body L22 into the first space L17 a 1 of the first accommodating section L17 a. At the same time, the engagement piece L23 of the LC optical connector L2 is inserted into the second space L17 a 2 of the first accommodating section L17 a, and the engagement protrusions 24 provided in the engagement piece L23 are engaged with the guide surface L17 a 3 provided in the second space L17 a 2. The guide surface L17 a 3 has such a tapered surface as that it is away from the upper wall L11 a of the LC optical adapter L1 as a distance from the opening end L18 a is increased. Accordingly, as the LC optical connector L2 is inserted into the LC optical adapter L1, the guide surface L17 a 3 elastically deforms the engagement piece L23 in a direction close to the axial-line center through the engagement protrusions L24.
When the LC optical connector L2 is inserted further inward and then the engagement protrusions L24 reach the position of the engagement surface L17 a 4 of the LC optical adapter L1, the engagement protrusions L24 move in direction away from the axial-line center by an elasticity stored in the engagement piece L23 since the engagement between the engagement protrusions L24 and the guide surface L17 a 3 is released. Accordingly, the engagement protrusions L24 are engaged with the engagement surface L17 a 4, which prevents the LC optical connector L2 from slipping out of the LC optical adapter L1.
At the time when the engagement protrusions L24 and the engagement surface L17 a 4 are engaged with each other, a distal end of the ferrule L21 in the sleeve L16 is positioned slightly beyond the intermediate wall L14. Specifically, the ferrule L21 is movable in the axial-line direction relative to the LC optical connector L2 and is energized to the distal end side in the axial-line direction. That is, at the time when the first and second cables are connected to the LC optical adapter L1, the ferrules 21 thereof are brought into contact with each other in a state where the distal ends thereof are pushed toward each other, thereby reducing a loss in light transmission between the first and second optical cables in a state of being connected to each other as much as possible.
Further, even at the time when the engagement protrusions L24 and the engagement surface L17 a 4 are engaged with each other, the engagement protrusions L24 press the inner surface of the upper-wall-L11 a of the first accommodating section S17 a by the elasticity stored in the engagement piece L23. That is, the reaction force which is created by the pressing force of the engagement protrusions L24 against the upper-wall-L11 a energizes the ferrules L21 in a downward direction within the sleeve L16 so that the ferrules L21 of the first and second optical cables are eccentric in the same direction with respect to the axial center of the sleeve L16. In other words, according to the configuration, the first and second optical cables are connected to each other in a state of being eccentric in the same direction. Accordingly, they can be placed at the same position without any axial shift of axial centers of the respective ferrules L21.
The disengagement of the LC optical connector L2 from the LC optical adapter L1 is achieved by pushing the engagement piece L23 in a direction closed to the axial-line center so that the engagement between the engagement protrusions L24 and the engagement surface L17 a 4 is released. That is, it is possible to detach the LC optical connector L2 from the LC optical adapter L1 by pulling the LC optical connector L2 out of the LC optical adapter L1 while pushing the engagement piece L23 in the direction close to the axial-line center.
The explanation of the present embodiment is made by taking, as an example, a case where the first and second adapter housings L1 a and L1 b have the same shape. However, the present invention is not limited thereto.
For example, a small-size optical adapter L1 b′ shown in FIG. 14 may be used as the second adapter housing. The small-size optical adapter L1 b′ is configured so that a distance between the opening end L18 b and the intermediate wall L14 is shorter than that of the optical adapter housing L1 b. Next described is one embodiment of the shutter assembly according to the present invention, which is capable of being mounted on both the SC and LC optical adapters S1 and L1 described above.
FIGS. 1 and 2 are perspective views of the SC optical adapter to which the shutter assembly according to the present embodiment is mounted. FIG. 1 shows a state where a shutter member of the shutter assembly is positioned at a closing position, and FIG. 2 shows a state where the shutter member is positioned at an opening position. FIG. 3 is an enlarged side view of vicinity of a section of the SC optical adapter shown in FIG. 2 where the shutter assembly is mounted.
Similarly, FIGS. 4 and 5 are perspective views of the LC optical adapter to which the shutter assembly according to the present embodiment is mounted. FIG. 4 shows a state where the shutter member is positioned at the closing position, and FIG. 5 shows a state where the shutter member is positioned at the opening position. FIG. 6 is an enlarged side view of vicinity of a portion of the LC optical adapter shown in FIG. 5 where the shutter assembly is mounted.
As shown in FIGS. 1 to 6, the shutter assembly according to the present embodiment includes a shutter housing 40 detachably mounted on a first end side of the optical adapter S1 or L1 so as to surround the optical adapter S1 or L1, the shutter housing 40 having an upper-surface section 41, a pair of side-surface sections 42 and a bottom-surface section 43 respectively brought into contact with the outer surfaces of the first upper wall S11 a or L11 a, the pair of first side walls S12 a or L12 a and the first bottom wall S13 a or L13 a of the SC optical adapter S1 or the LC optical adapter L1; a shutter member 50 coupled in a swingable manner with a first-end-side edge 431 of the bottom-surface section 43 via a pivot shaft 44 so as to open or close a first-end-side opening 401 of the shutter housing 40 which is defined by first-end-side edges 411, 421 and 431 of the upper-surface section 41, the pair of side-surface sections 42 and the bottom-surface section 43; and a coil spring 60 which energizes the shutter member 50 in such a direction as that the shutter member 50 closes the first-end-side opening 401 of the shutter housing 40. In the present embodiment, the shutter member 50 closes the first-end-side opening 401 of the shutter housing 40 in a state where the shutter housing 40 is mounted on the optical adapter S1 or L1, so that the opening end S18 a or L18 a of the first accommodating section S17 a or L17 a of the optical adapter S1 or L1 could be closed.
According to the thus configured shutter assembly, as shown in FIGS. 1 to 6, the shutter housing 40 is detachably mounted on the side of the first adapter housing S1 a or L1 a of the optical adapter S1 or L1 so as to surround the optical adapter S1 or L1. In a state where the shutter housing 40 is mounted on the side of the first adapter housing S1 a or L1 a of the optical adapter S1 or L1, the upper-surface section 41, the pair of side-surface sections 42 and the bottom-surface section 43 of the shutter housing 40 respectively are brought into contact with the outer surfaces of the first upper wall S11 a or L11 a, the pair of first side walls S12 a or L12 a and the first bottom wall S13 a or L13 a of the optical adapter S1 or L1. In the present embodiment, the pair of side walls S12 a or L12 a are provided with a pair of recessed sections S12 a 5 or L12 a 5 (see FIGS. 10 and 13), while the side-surface sections 42 are provided with a pair of engagement pieces 422 extending inward of the pair of side-surface sections 42 and also towards the first-end-side opening 401 of the shutter housing 40. The pair of engagement pieces 422 is configured so as to be engaged with the pair of recessed sections S12 a 5 or L12 a 5 in a state where the shutter housing 40 of the shutter assembly is mounted on the first end side of the optical adapter S1 or L1 so as to surround the optical adapter S1 or L1, thereby preventing the shutter housing 40 from unintentionally slipping out of the optical adapter S1 or L1.
As described above, the shutter member 50 is coupled in a swingable manner with the first-end-side edge 431 of the bottom-surface section 43 of the shutter housing 40 via the pivot shaft 44. That is, the shutter member 50 swings around the pivot shaft 44 so that the first-end-side opening 401 of the shutter housing 40 is opened or closed. Specifically, the shutter member 50 is energized by the coil spring 60 in a direction where the shutter member 50 closes the first-end-side opening 401 of the shutter housing 40. By positioning the shutter member 50 at the opening position against the energizing force of the coil spring 60 in a state where the shutter housing 40 is mounted on the optical adapter S1 or L1, it is achieved a state where the optical connector S2 or L2 can be inserted into the first accommodating section S17 a or L17 a of the optical adapter S1 or L1 for connecting the corresponding optical connector S2 or L2 to the optical adapter S1 or L1. When the connected optical connector S2 or L2 which has been connected with the corresponding adapter S1 or L1 is entirely pulled out of the adapter, an elasticity stored in the coil spring 60 makes the shutter member 50 automatically return to the closing position at which the first-end-side opening 401 of the shutter housing 40 is closed. The shutter member 50 closes the first-end-side opening 401 of the shutter housing 40 so that the opening end S18 a or L18 a of the first accommodating section S17 a or L17 a in the optical adapter S1 or L1 is closed.
Since the shutter assembly according to the present embodiment is configured so that the shutter member 50 is mounted in a swingable manner to the shutter housing 40 that is detachably mounted on the optical adapter S1 or L1 so as to surround the optical adapter S1 or L1, it is possible to easily provide the shutter member 50 in either of the SC and LC optical adapters S1 and L1 only by mounting the shutter housing 40 on the corresponding optical adapter irrespective of the SC or LC type. Accordingly, it is possible to eliminate the need for designing a dedicated shutter member for the type of the optical adapter. That is, it is possible to use a common shutter member 50 for both the optical adapters S1 and L1, and then commonly use the die for manufacturing the common shutter member 50. Therefore, designing labors and manufacturing costs can be effectively reduced.
Furthermore, the shutter assembly according to the present embodiment could be mounted on an existed optical adapter S1 or L1 which is not provided with a shutter member, thereby easily providing the existed optical adapter with a shutter mechanism.
In the present embodiment, the shutter member 50 is integrally formed from resin. The shutter housing 40 is formed by performing a bending process on a metal sheet such as aluminum.
In the present embodiment, the upper-surface section 41 of the shutter housing 40 is provided with an fastening-adjustable slit 412 so that the shutter housing 40 can be mounted on the optical adapter S1 or L1 even if there is variability in dimensions of the optical adapter S1 or L1 due to manufacturing errors and the like. The slit 412 is preferably positioned so as to avoid the guide groove S19 in the SC optical adapter S1 and holes L11 a 3 for pulling out the die used in manufacturing the LC optical adapter L1. The preferable configuration makes it possible to enhance a light blocking effect and dust resistance in a state where the shutter housing 40 is mounted on the optical adapter S1 or L1.
Below given is more detailed description of the shutter assembly.
In the shutter assembly according to the present embodiment, the first-end-side edge 411 of the upper-surface section 41 is positioned more inward in the axial-line direction of the shutter housing 40 than the first-end-side edge 431 of the bottom-surface section 43 as shown in FIGS. 3 and 6.
Further, as shown in FIGS. 5 and 6, the first-end-side edges 421 of the side-surface sections 42 each includes an upper region 423 having a shape corresponding to the chamfered shape of the first-end-side upper corner portion in the LC optical adapter L1 (that is, the upper region L12 a 4 of the first side wall L12 a 3), and a lower region 424 extending downward from the upper region 423. With a state where the shutter housing 40 is mounted on the LC optical adapter L1 as a reference, the first-end-side edge 411 of the upper-surface section 41 is positioned at substantially the same position as the first-end-side edge L11 a 1 of the first upper wall L11 a, the first-end-side edge 431 of the bottom-surface section 43 is positioned outward than the first-end-side edge L13 a 1 of the first bottom wall L13 a, the upper regions 423 of the side-surface sections 42 are positioned at substantially the same position as the corresponding chamfered portions (the upper regions L12 a 4) in the first-end-side upper corner portion in the LC optical adapter L1, and the lower regions 424 are positioned outward than the first-end-side edges L12 a 1 of the first side walls L12 a in the LC optical adapter L1.
Further, as shown in FIGS. 2 and 3, with a state where the shutter housing 40 is mounted on the SC optical adapter S1 as a reference, the first-end-side edge 411 of the upper-surface section 41 is positioned inward than the first-end-side edge S11 a 1 of the first upper wall S11 a of the SC optical adapter S1, the first-end-side edge 431 of the bottom-surface section 43 is positioned outward than the first-end-side edge S13 a 1 of the first bottom wall S13 a, and the lower regions 424 are positioned outward than the first-end-side edges S12 a 1 of the first side walls S12 a of the SC optical adapter S1.
The shutter member 50 includes a plate-like shaped shutter main body 51 supported in a swingable manner by the first-end-side edge 431 of the bottom-surface section 43, and a pair of ribs 52 extending in a direction substantially orthogonal to the shutter main body 51 from a part of both lateral-side ends of the shutter main body 51. In either case where the shutter housing 40 is mounted on the LC optical adapter L1 or the SC optical adapter S1, when the shutter member 50 is positioned at the closing position, the ribs 52 are brought into contact with the first-end-side edges of the upper regions 423 (the chamfered parts of the first-end-side edges 421 of the side-surface sections 42) in a state where an inner peripheral surface of the shutter main body 51 is brought into contact with first-end-side edges of the lower regions 424 (linear parts in the first-end-side edges 421 of the side-surface sections 42).
As described above, the shutter member 50 has a following configuration. The plate-like shaped shutter main body 51 is supported in a swingable manner by the first-end-side edge 431 of the bottom-surface section 43 in the shutter housing 40, and the pair of ribs 52 is extending in the direction substantially orthogonal to the shutter main body 51 from a part of the both lateral-side ends of the shutter main body 51.
Furthermore, in a state where the shutter housing 40 is mounted on the LC optical adapter L1 in which its first-end-side upper corner portions (the upper regions L12 a 4 of the first-end-side edges L12 a 1 of the side walls L12 a) have a chamfered shape as viewed from the lateral side, the first-end-side edge 411 of the upper-surface section 41 in the shutter housing 40 is positioned at substantially the same position as the first-end-side edge L11 a 1 of the first upper wall L11 a in the LC optical adapter L1, and the first-end-side edge 431 of the bottom-surface section 43 of the shutter housing 40 is positioned outward than the first-end-side edge L13 a 1 of the first bottom wall L13 a in the LC optical adapter L1, as shown in FIGS. 4 to 6.
Furthermore, the upper region 423 of the side-surface section 42 in the shutter housing 40 has a shape corresponding to the chamfered shape of the first-end-side upper corner portion (upper region L12 a 4 of the first side wall L12 a) in the LC optical adapter L1. That is, in a state where the shutter housing 40 is mounted on the LC optical adapter L1, the upper regions 423 of the side-surface sections 42 in the shutter housing 40 are positioned at substantially the same positions as the chamfered portions in the first-end-side upper corner portions L12 a 4 in the LC optical adapter L1. In this state, the lower regions 424 of the side-surface sections 42 in the shutter housing 40 are positioned outward than the first-end-side edges L12 a 1 of the first side walls L12 a in the LC optical adapter L1.
In the shutter assembly according to the present embodiment, the first-end-side upper corner portions L12 a 4 of the LC optical adapter L1 having the chamfered portions are not blocked by the side-surface sections 42 of the shutter housing 40. That is, in a state where the shutter housing 40 is mounted on the LC optical adapter L1, the chamfered shape of the first-end-side upper corner portions L12 a 4 in the LC optical adapter L1 is substantially unchanged. Therefore, it is possible to easily press the engagement piece L23 of the LC optical connector L2 to the axial center of the connector when the LC optical connector L2 is pulled out of the LC optical adapter L1 even in a state where the shutter assembly is mounted.
In a state where the shutter housing 40 is mounted on the SC optical adapter S1 in which the opening end S18 a as viewed from the lateral side has a linear shape along the substantially perpendicular direction, the first-end-side edge 411 of the upper-surface section 41 in the shutter housing 40 is positioned inward than the first-end-side edge S11 a 1 of the first upper wall S11 a in the SC optical adapter S1, and the first-end-side edge 431 of the bottom-surface section 43 in the shutter housing 40 is positioned outward than the first-end-side edge S13 a 1 of the first bottom wall S13 a in the SC optical adapter S1. Further, the lower regions 424 of the side-surface sections 42 in the shutter housing 40 are positioned outward than the first-end-side edges S12 a of the first side walls S12 in the SC optical adapter S1, as shown in FIGS. 1 to 3.
More specifically, the shutter housing 40 is configured so that the first-end-side edge 431 of the bottom-surface section 43 and the lower regions 424 in the first-end-side edges 421 of the side-surface sections 42 are positioned outward in the axial-line direction than the SC optical adapter S1 or the LC optical adapter L1 in either case that the shutter housing 40 is mounted on the SC optical adapter S1 or the LC optical adapter L1.
Further, the shutter member 50 is energized by the energizing force of the coil spring 60 in a direction where the shutter member 50 closes the first-end-side opening 401 of the shutter housing 40 in a state of being supported in a swingable manner by the first-end-side edge 431 of the bottom-surface section 43.
Therefore, the inner surface of the shutter member 50 is brought into contact with the lower regions 424 in the first-end-side edges 421 of the side-surface sections 42 in the shutter housing 40 so that the opening end S18 a or L18 a of the SC optical adapter S1 or the LC optical adapter L1 is reliably closed in either case that the shutter housing 40 is mounted on the SC optical adapter S1 or the LC optical adapter L1.
In the present embodiment, when the shutter member 50 is positioned at the closing position, the ribs 52 are brought into contact with the upper regions 423 of the shutter housing 40 in a state where the inner surface of the shutter main body 51 is brought into contact with the lower regions 424 of the shutter housing 40 regardless whether the shutter housing 40 is mounted on the SC optical adapter S1 or the LC optical adapter L1. More specifically, the entire region of the first-end-side edges of the side-surface sections 42 in the shutter housing 40 and the shutter member 50 are brought into contact with each other so that the opening end S18 a or L18 a of the optical adapter S1 or L1 is closed without any gap therebetween regardless whether the shutter housing 40 is mounted on the SC optical adapter S1 or the LC optical adapter L1.
As described above, the shutter housing 40 is formed so as to have a shape corresponding to the chamfered shape in the LC optical adapter L1, and the ribs 52 having a shape corresponding to the chamfered shape are provided in the shutter member 50. Accordingly, when the shutter member 40 is mounted on the LC optical adapter L1, the shape of the chamfered portion provided in the LC optical adapter L1 can be effectively utilized to facilitate the connection and release of the optical cable L3. Further, the opening end S18 a or L18 a of the optical adapter S1 or L1 can be completely closed by the shutter member 50 regardless whether the shutter housing 40 is mounted on the SC optical adapter S1 or the LC optical adapter L1.
In the present embodiment, the shutter member 50 is further provided with an upper-side rib 58 on its free-end-side end, the upper-side rib 58 being formed to be continued from the ribs 52. In the configuration, when the shutter member 50 is positioned at the closing position, at least one of the upper-side rib 58 or the pair of ribs 52 may be brought into contact with the corresponding portion of the shutter housing 40 as well as the inner surface of the shutter member 50 is brought into contact with the lower regions 424.
For example, when the shutter member 50 is positioned at the closing position, the upper-side rib 58 may be brought into contact with the upper-surface section 41 in the shutter housing 40 in addition to the contact of the inner surface of the shutter member 50 with the lower regions 424. In this case, the pair of ribs 52 may be configured so as to be brought into contact with the upper regions 423 of the shutter housing 40, or so as to surround the upper regions 423 of the housing 40.
A connecting structure between the shutter housing 40 and the shutter member 50 is now more specifically described.
FIG. 7 is a perspective view of the shutter member 50 of the shutter assembly according to the present embodiment. FIGS. 8 and 9 are respectively a bottom view and a perspective bottom view of the shutter assembly shown in FIG. 2, in a state where the shutter member 50 is positioned at the opening position. FIGS. 7 to 9 show, as an example, a case where the shutter assembly is mounted on the SC optical adapter S1, and a description given below relates to the example. The description is also applied to a case where the shutter assembly is mounted on the LC optical adapter L1.
In the present embodiment, the shutter member 50 includes a pair of first and second bearing parts 53 and 54 through which the pivot shaft 44 is inserted, the first and second bearing parts 53 and 54 being integrally formed at a proximal-end-side surface 511 of the shutter main body 51, as shown in FIG. 7.
As shown in FIGS. 8 and 9, the bottom-surface section 43 of the shutter housing 40 includes a plate-like shaped bottom-surface main body 43 a brought into contact with the bottom wall S13 a of the SC optical adapter S1 (hereinafter, simply referred to as optical adapter), a pair of support pieces 43 b and 43 c extending from the bottom-surface main body 43 a to a first end side between the first bearing part 53 and the second bearing part 54 of the shutter member 50 and supporting the pivot shaft 44 in a state where the shutter member 50 is coupled with the shutter housing 40, a first stopper piece 43 d extending from the bottom-surface main body 43 a to the first end side at a position outward in an axial-line direction 44 a of the pivot shaft 44 than the first bearing part 53 of the shutter member 50 in a state where the shutter member 50 is coupled with the shutter housing 40, the first stopper piece 43 d facing to the proximal end of the pivot shaft 40, and a second stopper piece 43 e extending from the bottom-surface main body 43 a to the first end side at a position outward in the axial-line direction 44 a of the pivot shaft 44 than the second bearing part 54 of the shutter member 50 in a state where the shutter member 50 is coupled with the shutter housing 40, the second stopper piece 43 e facing to the distal end of the pivot shaft 40.
In the present embodiment, the pair of support pieces 43 b and 43 c includes a first support piece 43 b provided adjacent to the first bearing part 53 of the shutter member 50, a second support piece 43 c provided adjacent to the second bearing part 54 of the shutter member 50, and a space 43 f which is defined between the first support piece 43 b and the second support piece 43 c and in which the coil spring 60 is positioned in a state of being externally mounted around the pivot shaft 44, with a state where the shutter member 50 is coupled with the shutter housing 40 as a reference.
The coil spring 60 is externally mounted on the pivot shaft 44 in the space 43 f in a state where a first end thereof is engaged with inside of the shutter member 50 and a second end thereof is engaged with the outer surface of the bottom-surface section 43 so that the elasticity stored in the coil spring 60 is increased as the shutter member 50 moves from the closing position to the opening position.
An assembling process for coupling the shutter member 50 with the shutter housing 40 is now described.
First, a first deformation is made on the first stopper piece 43 d of the shutter housing 40 so that a distal end of the first stopper piece 43 d is positioned away from the bottom wall S13 a of the optical adapter S1 (that is, the distal end of the first stopper piece 43 d is positioned downward), and in this state, the distal end of the pivot shaft 44 is inserted through the first bearing part 53 of the shutter member 50. At the time, the distal end of the pivot shaft 44 is supported by the first support piece 43 b of the bottom-surface section 43 in the shutter housing 40. After that, the distal end of the pivot shaft 44 is inserted through the coil spring 60 in the space 43 f, and the distal end of the pivot shaft 44 is then supported by the second support piece 43 e. Finally, the distal end of the pivot shaft 44 is inserted through the second bearing part 54.
In a state where the distal end of the pivot shaft 44 is inserted through the second bearing part 54, the second stopper piece 43 e is positioned so as to face to the distal end of the pivot shaft 44, thereby effectively preventing the pivot shaft 44 from slipping out in the insertion direction. After the insertion of the distal end of the pivot shaft 44 through the second bearing part 54, a second deformation is made on the first stopper piece 43 d so that the distal end of the first stopper piece 43 d is close to the bottom wall S13 a of the optical adapter S1 to be positioned at its initial position before the first deformation is made, which causes the first stopper piece 43 d to face to the proximal end of the pivot shaft 44. Accordingly, the pivot shaft 44 can be prevented by the first stopper piece 43 d from slipping out in a direction opposite to the insertion direction.
In the present embodiment, the second bearing part 54 is formed with a guide groove 55 that is opened at an opposing end surface facing to the first bearing part 53 and that is along a direction orthogonal to the axial-line direction 44 a of the pivot shaft 44. Specifically, the guide groove 55 is configured so that its opening width is larger than a diameter of a bearing hole 56 of the second bearing part 54 at the opposing end surface 54 a and becomes narrow as it being away from the opposing end surface 54 a in a direction opposite to the first bearing part 53 (the opening width becomes substantially equal to the diameter of the bearing hole 56 at a bottom surface of the guide groove 55, which is positioned most outward in the axial-line direction).
The shutter member 50 including the second bearing part 54 formed with the guide groove 55 is formed by using a die that includes a first formation portion and a second formation portion, the first formation portion being used for forming the entire shutter member 50 including the bearing parts 53 and 54 other than the guide groove 55, and the second formation portion being used for forming the guide groove 55 at the second bearing part 54. The second formation portion is configured so that its end portion, which faces to the opposing end surface 54 a of the second bearing part 54, has a pair of tapered surfaces in which a width between the pair of tapered surfaces becomes narrow as they advance in a direction toward the distal end of the axial-line direction 44 a of the pivot shaft 44. The second formation portion is detachably mounted to the first formation portion so as to be slidable in a direction along the tapered surfaces of the second formation portion, in other words, in the direction orthogonal to the pivot shaft 44.
The shutter member 50 is formed from resin by using the thus configured die. Specifically, firstly, the second formation portion is set at a predetermined position relative to the first formation portion, and resin is poured thereinto. After the resin is solidified, the second formation portion is slid along the tapered surfaces (along the direction orthogonal to the axial-line direction 44 a) so that the second formation portion is removed from a portion where the guide groove 55 has been formed. Then, the solidified resin is pulled out of the first formation portion, and the shutter member 50 is integrally formed. Accordingly, the guide groove 55 having such a pair of tapered surfaces that are most away from each other at the opposing end surface 54 a and come close to each other as they advance in the direction opposite to the first bearing part 53 is easily formed in the second bearing part 54.
In the manufacturing method of the shutter member 50, when the shutter member 50 including the first and second bearing parts 53 and 54 is formed in the die by means of the resin molding, the second formation portion for forming the guide groove 55 can be slid relative to the first formation portion in the direction orthogonal to the axial-line direction 44 a of the pivot shaft 44, as described above. Therefore, when the second formation portion is removed, the second formation portion can be easily removed without any intervention from the first bearing part 53 facing to the second bearing part 55. As a result, the guide groove 55 can be easily formed.
Further, since the opening width of the guide groove 55 is larger than the diameter of the bearing hole 56 of the second bearing part 54 at the opposing end surface 54 a, and becomes narrow as advancing from the opposing end surface 54 a in the direction opposite to the first bearing part 53, it is possible to guide the distal end of the pivot shaft 44 to the bearing hole 56 of the second bearing part 54 by the guide groove 55 of the second bearing part 54 when the distal end of the pivot shaft 44 which has been inserted through the first bearing part 53 is inserted from the opposing end surface 54 a of the second bearing part 54 into the bearing hole 56, thereby enhancing workability in inserting the pivot shaft 44 into the second bearing part 54.
As a result, it is possible to enhance the assembly workability of the shutter assembly in which the shutter member 50 is coupled in a swingable manner with the shutter housing 40 via the pivot shaft 44 so as to selectively open or close the opening end S18 a of the optical adapter 50.
In the present embodiment, the first bearing part 53 is formed with a guide hole 57 which is opened to an outer end surface 53 a on a side opposite to the second bearing part 54 and which has a diameter becoming smaller as advancing toward a direction close to the second bearing part 54, as shown in FIG. 7.
That is, the guide hole 57 is formed at the outer end surface 53 a of the first bearing part 53 from which the pivot shaft 44 is inserted into the bearing hole 56 of the first bearing part 53 so that the diameter of the guide hole 57 becomes smaller as advancing in the direction close to the second bearing part 54, which is the direction in which the pivot shaft 44 is inserted. Therefore, it is possible to effectively guide the distal end of the pivot shaft 44 into the bearing hole 56 of the first bearing part 53 by the guide hole 57, thereby enhancing workability in inserting the pivot shaft 44 into the first bearing part 53.
In the present embodiment, the proximal-end-side surface 511 of the shutter main body 51 is provided with an engagement hole 511 a into which a first end of the coil spring 60 is engaged.
In the constitution, the coil spring 60 is externally mounted on the pivot shaft 44 in a state where the first end of the coil spring 60 is engaged into the shutter member 50 and the second end of the coil spring 60 is engaged with the outer surface of the bottom-surface section 43 in the shutter housing 40 (in the preferable configuration, the second end of the coil spring 60 is engaged into a guide groove formed at the outer surface of the bottom-surface section 43). According to the configuration, it is possible to easily cause the spiral of the coil spring 60 to be tightened as the shutter member 50 is moved from the closing position to the opening position, which increases the elasticity stored in the coil spring 60. Therefore, the shutter member 50 is reliably energized toward the closing position.
Furthermore, according to the configuration in which the first end of the coil spring 60 is engaged into engagement hole 511 a formed in the proximal-end-side surface 511 of the shutter main body 51, it is possible to insert the pivot shaft 44 into the bearing parts 54 and 53 in a state where the first end of the coil spring 60 is hold by the engagement hole 511 a of the shutter main body 51. As a result, it is possible to prevent the coil spring 60 from falling off in the insertion process while easily positioning the coil spring 60 in the space 43 f, thereby facilitating the assembly workability.
In the present embodiment, the proximal-end-side surface 511 of the shutter main body 51 is formed so as to have a notch 511 b in a at least region corresponding to the first stopper piece 43 d, as shown in FIGS. 8 and 9.
Specifically, if the entire area of the proximal-end-side surface 511 of the shutter main body 51 has a linear shape, a gap between the first stopper piece 43 d and the proximal-end-side surface 511 becomes small. Therefore, it becomes difficult to perform the second deformation on the first stopper piece 43 d so that the first stopper piece 43 d is deformed again in the direction close to the bottom wall S13 a of the optical adapter S1 to be positioned at its initial position. That is, when the gap between the first stopper piece 43 d and the proximal-end-side surface 511 is small, the first stopper piece 43 d may not return to its initial position before the first deformation is made due to its elasticity, which may cause a problem that the first stopper piece 43 d could not reliably prevent the pivot shaft 44 from slipping out.
In order to avoid the problem, the region of the proximal-end-side surface 511 of the shutter main body 51, which corresponds to the first stopper piece 511, is cut out by the notch 511 b. According to the configuration, a distance between the distal end of the first stopper piece 43 d and the region of the proximal-end-side surface 511 which corresponds to the distal end of the first stopper piece 43 d becomes larger than a distance between the distal end of the second stopper piece 43 e and the region of the proximal-end-side surface 511 which corresponds to the distal end of the second stopper piece 43 e (the gap between the first stopper piece 43 d and the proximal-end-side surface 511 could be increased). Therefore, when performing the second deformation on the first stopper piece 43 d so that the first stopper piece 43 d is deformed in the direction close to the bottom wall S13 a of the optical adapter S1 to its initial position, it is possible to easily increase a degree of the bending deformation, thereby reliably repositioning the first stopper piece 43 d at its initial position before the first deformation is performed. As a result, the pivot shaft 44 can be more reliably prevented from slipping out by the first stopper piece 43 d. In the present embodiment, the first support piece 43 b includes a first inner-side support piece 43 b 1 adjacent to the first bearing part 53 and a first outer-side support piece 43 b 2 adjacent to the space 43 f (that is, adjacent to the coil spring 60), both of which supports the pivot shaft 44. The first inner-side support piece 43 b 1 restricts the movement of the pivot shaft 44 toward the bottom-surface main body 43 a in a state where the shutter member 50 is coupled with the shutter housing 40. The first outer-side support piece 43 b 2 restricts the movement of the pivot shaft 44 in a direction perpendicular to the bottom-surface section 43 and also in the first end side of the bottom-surface section 43 in a state where the shutter member 50 is coupled with the shutter housing 40.
In a similar manner, the second support piece 43 c includes a second inner-side support piece 43 c 1 adjacent to the second bearing part 54 and a second outer-side support piece 43 c 2 adjacent to the space 43 f (that is, adjacent to the coil spring 60), both of which supports the pivot shaft 44. The second inner-side support piece 43 c 1 restricts the movement of the pivot shaft 44 toward the bottom-surface main body 44 a in a state where the shutter member 50 is coupled with the shutter housing 40. The second outer-side support piece 43 c 2 restricts the movement of the pivot shaft 44 in the direction perpendicular to the bottom-surface section 43 and also in the first end side of the bottom-surface section 43 in a state where the shutter member 50 is coupled with the shutter housing 40.
More specifically, the first inner-side support piece 43 b 1 has a distal end portion extending in a direction substantially orthogonal to the bottom-surface main body 43 a. In the present embodiment, the first inner-side support piece 43 b 1 has an arm portion extending from the bottom-surface main body 43 a and the distal end portion bent from the arm portion at substantially the right angle so that a free end of the distal end portion is away from the first bottom wall S13 a in the optical adapter S1. The distal end portion of the first inner-side support piece 43 b 1 is positioned close to the bottom-surface main body 43 a than the pivot shaft 44. Further, the first outer-side support piece 43 b 2 has an arc portion so that its distal end portion is substantially in parallel with the main-body main body 43 a at a position away from the first bottom wall S13 a. In the present embodiment, the first outer-side support piece 43 b 2 includes an arm portion extending from the bottom-surface main body 43 a, the arc portion extending from a free end of the arm portion, and the distal end portion connected to the arm portion through the arc portion. The arc portion is positioned away from the bottom-surface main body 43 a than the pivot shaft 44. As described above, the second support piece 43 c has the same configuration as the first support piece 43 b. Accordingly, the pivot shaft is supported in a rotatable manner around its axis line by inner surfaces of the arc portions of the first and second outer-side support piece 43 b 2 and 43 c 2.
In the present embodiment, the first stopper piece 43 d includes an arm portion 43 d 1 extending from the bottom-surface main body 43 a to the first end side, and a stopping-surface portion 43 d 2 bent from the arm portion 43 d 1 so as to face to the proximal end of the pivot shaft 44.
In a similar manner, the second stopper piece 43 e includes an arm portion 43 e 1 extending from the bottom-surface main body 43 a to the first end side, and a stopping-surface portion 43 e 2 bent from the arm portion 43 e 1 so as to face to the distal end of the pivot shaft 44.
More specifically, the arm portion 43 d 1 of the first stopper piece 43 d has a plate-like shape extending to the first end side from the bottom-surface main body 43 a. The stopping-surface portion 43 d 2 of the first stopper piece 43 d is formed by an end piece extending inward in the lateral direction of the bottom-surface main body 43 a from a distal end of the arm portion 43 d 1. The end piece is bent at substantially the right angle relative to the bottom-surface main body 43 a on a bending line along the direction orthogonal to the axial-line direction of the pivot shaft 44 in the mounted state (that is, the bending line is along a longitudinal direction of the arm portion) so that a distal end of the end piece is away from the first bottom wall S13 a of the optical adapter S1, thereby forming the stopping-surface portion 43 d 2 that faces to the proximal end of the pivot shaft 44 in the mounted state.
In a similar manner, the arm portion 43 e 1 of the second stopper piece 43 e has a plate-like shape extending to the first end side from the bottom-surface main body 43 a. The stopping-surface portion 43 e 2 of the second stopper piece 43 e is formed by an end piece extending inward in the lateral direction of the bottom-surface main body 43 a from a distal end of the arm portion 43 e 1. The end piece is bent at substantially the right angle relative to the bottom-surface main body 43 a on a bending line along the direction orthogonal to the axial-line direction of the pivot shaft 44 in the mounted state so that a distal end of the end piece is away from the first bottom wall S13 a, thereby forming the stopping-surface portion 43 e 2 that faces to the distal end of the pivot shaft 44 in the mounted state.
As described, the stopping-surface portions 43 d 2 and 43 e 2 are formed by bending the respective end pieces on the respective bending lines substantially perpendicular to the axial-line direction 44 a of the pivot shaft 44.
According to the configuration, the first stopper piece 43 d and the second stopper piece 43 e prevent the pivot shaft 44 from slipping out by contacting in a surface-to-surface manner with the proximal end and the distal end of the pivot shaft 44, respectively. Therefore, it is possible to reliably prevent the pivot shaft 44 from slipping out by the first stopper piece 43 d and the second stopper piece 43 e. In particular, the above configuration in which the first stopper piece 43 d and the second stopper piece 43 e are brought into contact with the proximal end and the distal end of the pivot shaft 44 in a surface-to-surface manner is effective when there are differences in the degree of the second deformation for deforming the first stopper piece 43 d again in the direction adjacent to the first bottom wall S13 a of the optical adapter S1 to its initial position before the first deformation is made. That is, even in the case, the above configuration makes it possible to reliably prevent the pivot shaft 44 from slipping out.
In the present embodiment, a proximal end of the arm portion 43 d 1 of the first stopper piece 43 d is at a position more distant from the first-end-side edge 431 of the bottom-surface section 43 than a proximal end of the arm portion 43 e 1 of the second stopper piece 43 e. In other words, an arm length of the arm portion 43 d 1 of the first stopper piece 43 d is set to be larger than that of the arm portion 43 e 1 of the second stopper piece 43 e. According to the configuration, it is possible to more largely deform the first stopper piece 43 d in the direction distant from the first bottom wall S13 a of the optical adapter S1 (downward in the present embodiment) without difficulty, which allows the pivot shaft 44 to be more easily inserted.
In the present embodiment, corner portions of the respective pieces of the shutter housing 40 (for example, distal ends and proximal ends of the arm portions 43 d 1 and 43 e 1 of the first and second stopper pieces 43 d and 43 e, distal ends and proximal ends of the first and second support pieces 43 b and 43 c, and the like) are rounded. Accordingly, any scar or damage possibly generated by the contact of the corner portions can be prevented, and the occurrence of any possible injury when the optical connector S2 is connected can be prevented.
The preferred embodiment of the present invention was thus described. However, the present invention is not limited to the preferred embodiment, and can be variously improved, modified and corrected within the spirit and scope of the present invention.
For example, the above embodiment has been explained by taking, as an example, a case where the engagement hole 511 a into which the first end of the coil spring 60 is engaged is formed in the proximal-end-side surface 511 of the shutter main body 51. However, the present invention is not limited thereto. An engagement groove may be formed on the outer surface of the shutter member 50, and the coil spring 60 may be externally mounted on the pivot shaft 44 in a state where the first end of the coil spring 60 is engaged with the engagement groove of the shutter member 50 and the second end of the coil spring 60 is engaged with the outer surface of the bottom-surface section 43.
Further, in the above embodiment, the stopping-surface portions 43 d 2 and 43 e 2 are formed by bending the respective the end pieces, which extend inward in the lateral direction of the bottom-surface main body 43 a from the distal ends of the arm portions 43 d 1 and 43 e 1 of the first and second stopper pieces 43 d and 43 e, at substantially the right angle relative to the respective arm portions 43 d 1 and 43 e 1 on the bending line along the respective arm portions 43 d 1 and 43 e 1. However, the present invention is not limited thereto. For example, the distal end portions of the arm portions 43 d 1 and 43 e 1 of the first and second stopper pieces 43 d and 43 e may be bent on a bending line substantially in parallel with the axial-line direction 44 a of the pivot shaft 44 at substantially the right angle so that free ends of the distal end portion are distant from the first bottom wall S13 a or L13 a and side surfaces of the distal end portions respectively face to the ends of the pivot shaft 44.
Furthermore, in the present embodiment as described above, when the shutter member 50 is positioned at the closing position, the ribs 52 are brought into contact with the first-end-side edges of the upper region 423 in a state where the inner peripheral surface of the shutter main body 51 is brought into contact with the first-end-side edges of the lower regions 424. However, the present invention is not limited thereto.
For example, the inner peripheral surface of the shutter main body 51 may be configured to be brought into contact with the first-end-side edge 411 of the upper-surface section 41 of the shutter housing 40 or the first upper wall S11 a or L11 a of the optical adapter S1 or L1 when the shutter member 50 is positioned at the closing position.
Alternatively, the pair of ribs 52 may configured so as to be positioned outward of the pair of side-surface sections 42 of the shutter housing 40 in the lateral direction of the shutter housing 40 in a state where the inner peripheral surface of the shutter main body 51 is brought into contact with the first-end-side edge of the lower region 424 when the shutter member 50 is positioned at the closing position. In other words, the pair of ribs 52 may be configured so that a width between inner surfaces thereof is larger than a width between the outer surfaces of the pair of side-surface sections 42 of the shutter housing 40. Further, in the alternative configuration, the ribs 52 may be configured so as to overlap the upper region 423 of the housing 40 as viewed from the lateral side.
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