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As 4086.2-1997 Secondary Batteries for Use With Stand-Alone Power Systems Installation and Maintenance | Battery (Electricity) | Rechargeable Battery
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AS 4086.
Secondary batteries for use with stand-alone power systems Part 2: Installation and maintenance
This Australian Standard was prepared by Committee EL/5, Secondary Batteries. It was approved on behalf of the Council of Standards Australia on 21 April 1997 and published on 5 October 1997.
The following interests are represented on Committee EL/5: Australian Automobile Association
Australian Automotive Aftermarket Association Australian Chamber of Commerce and Industry Australian Electrical and Electronic Manufacturers Association Australian Lead Development Association Electrical Development Association of New Zealand Electricity Supply Association of Australia Federal Chamber of Automotive Industries Telstra Corporation
Additional interests participating in preparation of Standard: Solar Energy Industries Association of Australia
Review of Australian Standards. To keep abreast of progress in industry, Australi an Standards are subject to periodic review and are kept up to date by the issue of amendments or new editions as necessary. It is important therefore that Standards users ensure that they are in possession of the latest edition, and any amendments thereto. Full detail s of all Australian Standards and related publications will be found in the Standards Australi a Catalogue of Publications; this information is supplemented each month by the magazine The Australian Standard, which subscribing members receive, and which gives details of new publications, new editi ons and amendments, and of wit hdrawn Standards. Suggestions for improvements to Australian Standards, addressed to the head office of Standards Australia, are welcomed. Notification of any inaccuracy or ambiguity found in an Australian Standard should be made without delay in order that the matter may be investigated and appropriate acti on taken.
This Standard was issued in draft form for comment as DR 93342.
AS 4086.21997
First published as AS 4086.2 1997.
ISBN 0 7337 1221 5
AS 4086.2 1997
This Standard was prepared by the Joint Standards Australia/Standards New Zealand Committee EL/5, Secondary Batteries. This Standard is the result of a consensus among Australian and New Zealand representatives on the Joint Committee to produce it as an Australian Standard. It is the second part of a two-part Standard on stand-alone batteries. The two parts are as follows: (a) (b)
AS 4086.1, Secondary batteries Part 1: General requirements. This Standard.
This Standard was prepared in response to requests from battery manufacturers and installers for a standard which specifically covers the installation requirements of standalone batteries. The terms normative and informative have been used in this Standard to define the application of the appendix to which they apply. A normative appendix is an integral part of a Standard, whereas an informative appendix is only for information and guidance.
Users of Standards are reminded that copyri ght subsists in all Standards Austr alia publi cati ons and software. Except where the Copyri ght Act all ows and except where provided for below no publi cati ons or soft ware produced by Standards Australi a may be reproduced, stored in a retr ieval system in any form or transmitt ed by any means without prior permission in writ ing from Standards Australi a. Permission may be condit ional on an appropri ate royalt y payment. Requests for permission and information on commercial software royalt ies should be directed to the head offi ce of Standards Austr alia. Standards Austr alia wil l permit up to 10 percent of the technical content pages of a Standard to be copied for use exclusively in-house by purchasers of the Standard without payment of a royalty or advice to Standards Austr alia. Standards Austr alia wil l also permit the inclusion of its copyri ght material in computer soft ware programs for no royalty payment provided such programs are used exclusively in-house by the creators of the programs. Care should be taken to ensure that material used is fr om the curr ent edit ion of the Standard and that it is updated whenever the Standard is amended or revised. The number and date of the Standard should therefore be clearly identif ied. The use of materi al in print form or in computer software programs to be used commercially, with or without payment, or in commercial contracts is subject to the payment of a royalty. This policy may be vari ed by Standards Austr alia at any ti me.
Page SECTION 1 SCOPE AND GENERAL 1.1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 REFERENCED DOCUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 2 BATTERY ACCOMMODATION AND ARRANGEMENT 2.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 CONNECTION BETWEEN BATTERY AND DIRECT CURRENT SWITCHBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 OVERCURRENT PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 THERMAL RUNAWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 BATTERY ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 SAFETY SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 6
9 9 9 10 10 10 11 13
SECTION 3 INSPECTION AND MAINTENANCE 3.1 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.2 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.3 EARTH FAULT LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 SECTION 4 INSTALLATION AND COMMISSIONING 4.1 UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . 4.2 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 MOUNTING AND CONNECTION . . . . . . . . . 4.4 COMMISSIONING . . . . . . . . . . . . . . . . . . . .
... . .. .. . ...
.. ... . ... ... ...... .. .. ..
SECTION 5 SAFETY 5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 HANDLING, MIXING AND STORING OF ELECTROLYTE . . . . . . . . . . 5.3 PROTECTIVE EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 ELECTROLYTE BURNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 WATER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7 FIREFIGHTING EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDICES A DESIGN CONSIDERATIONS FOR BATTERY INSTALLATIONS . . . . . B SAFETY SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C INITIAL CHARGING AND COMMISSIONING OF VENTED LEAD-ACID BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D INITIAL CHARGING AND COMMISSIONING OF VENTED NICKEL-CADMIUM ALKALINE BATTERIES . . . . . . . . . . . . . . . . . . .
18 18 18 18 19 19 20
. . . 21 . . . 24 . . . 26 . . . 28
Page E F G H I INITIAL CHARGING AND COMMISSIONING OF VALVE-REGULATED NICKEL-CADMIUM BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INITIAL CHARGING AND COMMISSIONING OF VALVE-REGULATED LEAD-ACID BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TYPICAL DIRECT CURRENT SYSTEM EARTHING . . . . . . . . . . . . . . . . SHORT-CIRCUIT PERFORMANCE OF CABLES . . . . . . . . . . . . . . . . . . . PERFORMANCE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 30 . . . . 31 32 33 38
STANDARDS AUSTRALIA Australian Standard Secondary batteries for use with stand-alone power systems Part 2: Installation and maintenance S E C T I O N 1 S CO P E A N D G E NE R A L
1.1 SCOPE This Standard sets out recommended practices for the installation, maintenance, testing and replacement of secondary batteries, having nominal voltages not exceeding 115 V d.c., for use with stand-alone systems. Stand-alone systems are systems that are not connected to the power distribution systems of an electricity supply authority. Stand-alone systems are supplied with power from one of a number of sources: a photovoltaic array, a wind generator, a water generator, or a diesel generator. This Standard applies to the installation of all types of batteries including lead-acid and nickel-cadmium and covers both vented and valve-regulated cells.
NOTE: AS 3011.1 and AS 3011.2 cover requirements for batteries having nominal voltages exceeding 115 V d.c.
1.2 REFERENCED DOCUMENTS The following documents are referred to in this Standard: AS 1006 1319 2184 2444 2562 2668 2669 2676 2676.1 2676.2 3000 3011 3011.1 3011.2 3111 3439 3439.1 Solid-stem general purpose thermometers Safety signs for the occupational environment Low voltage switchgear and controlgear Moulded-case circuit-breakers for rated voltages up to and including 600 V a.c. and 250 V d.c. Portable fire extinguishers and fire blankets Selection and location Hydrometers Portable syringe-type for lead-acid batteries Water for use in secondary batteries Sulphuric acid for use in lead-acid batteries Guide to the installation, maintenance, testing and replacement of secondary batteries in buildings Part 1: Vented cells Part 2: Sealed cells Electrical installations Buildings structures and premises (known as the SAA Wiring Rules) Electrical installations Secondary batteries installed in buildings Part 1: Vented cells Part 2: Sealed cells Approval and test specificationMiniature overcurrent circuit-breakers Low-voltage switchgear and controlgear assemblies Part 1: Type-tested and partially type-tested assemblies
AS 4086.2-1997, Secondary batteries for use with stand-alone power systems Installation and maintenance
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