Source: https://patents.justia.com/patent/20190229136
Timestamp: 2019-12-06 16:08:50
Document Index: 730863926

Matched Legal Cases: ['art 13', 'art 13', 'art 35', 'art 35', 'art 35', 'art 35', 'art 35', 'art.\n30', 'art\n36', 'art.\n2']

US Patent Application for SOLID-STATE IMAGE SENSOR AND ELECTRONIC DEVICE Patent Application (Application #20190229136 issued July 25, 2019) - Justia Patents Search
Justia Patents US Patent Application for SOLID-STATE IMAGE SENSOR AND ELECTRONIC DEVICE Patent Application (Application #20190229136)
The present technology relates to a solid-state image sensor and an electronic device that are capable of preventing ghost image generation without reduction in solid-state image sensor area efficiency. A solid-state image sensor according to an aspect of the present technology includes: a micro lens through which incident light is condensed; a photoelectrical conversion unit configured to generate electric charge in accordance with the condensed incident light; and a translucent plate formed between the micro lens and the photoelectrical conversion unit and including a light-shielding wall provided between a translucent part provided for each pixel and the pixel. An antireflection film including films of two layers or more is formed between the light-shielding wall and the translucent part. The present technology is applicable to, for example, a vein authentication device.
The present technology relates to a solid-state image sensor and an electronic device, and particularly relates to a solid-state image sensor and an electronic device that are capable of reducing generation of a ghost image generated by receiving reflected light of incident light that should be received by adjacent pixels.
Conventionally, as a problem occurring in a solid-state image sensor, crosstalk has been known in which incident light condensed through a micro lens is detected by a photodiode (PD) of an adjacent pixel. Then, a configuration in which a translucent plate is provided between the micro lens and the PD has been proposed as a structure for preventing the crosstalk (for example, refer to Patent Document 1).
FIG. 1 is a cross-sectional view illustrating an exemplary configuration of a conventional solid-state image sensor in which a translucent plate is provided between a micro lens and a PD.
This solid-state image sensor 10 includes, sequentially from the light incident side, a micro lens array 11, a translucent plate 12, a transparent insulating layer 15, and a PD layer 16. The translucent plate 12 includes a translucent part 13 that transmits incident light condensed through the micro lens array 11 for each pixel, and a light-shielding wall 14 that prevents light incident on the translucent part 13 from entering adjacent pixels.
According to the solid-state image sensor 10, since the translucent plate 12 is provided, crosstalk that would occur under the micro lens array 11 can be suppressed.
However, since the translucent plate 12 is provided, incident light G from outside of the viewing angle of the micro lens of the pixel is reflected by the wall surface of the light-shielding wall 14 and incident on the PD layer 16 of the pixel in some cases. In such a case, a ghost image is generated. The generation of the ghost image can be prevented by increasing the distance between pixels.
FIG. 2 is a cross-sectional view illustrating an exemplary configuration of a conventional solid-state image sensor in which the distance between pixels is increased to prevent ghost image generation.
Patent Document 1: Japanese Patent Application Laid-open No. 2005-726θ2
The solid-state image sensor 20 illustrated in FIG. 2 can prevent ghost image generation as compared to the solid-state image sensor 10. However, when the distance between pixels is increased, the area efficiency of the solid-state image sensor is lowered. As a result, the area of the entire solid-state image sensor needs to be increased to obtain desired performance and functions (resolution, the number of pixels, and the like), which leads to cost increase.
The present technology is made in view of such a situation, and is intended to achieve prevention of ghost image generation without reduction in the area efficiency of a solid-state image sensor.
A solid-state image sensor according to a first aspect of the present technology includes: a micro lens through which incident light is condensed; a photoelectrical conversion unit configured to generate electric charge in accordance with the condensed incident light; and a translucent plate formed between the micro lens and the photoelectrical conversion unit and including a light-shielding wall provided between a translucent part provided for each pixel and the pixel. An antireflection film including films of two layers or more is formed between the light-shielding wall and the translucent part.
The antireflection film may prevent reflection of incident light having a particular wavelength.
The light-shielding wall of the translucent plate may include Si.
The antireflection film may include a TiO2 film and an SiO2 film sequentially from the light-shielding wall side.
The antireflection film may include an HfO2 film, an SiO2 film, an Si film, and an HfO2 film sequentially from the light-shielding wall side.
The antireflection film may be formed by an ALD method or a thermal CVD method.
The solid-state image sensor according to the first aspect of the present technology may further include a transparent insulating layer between the translucent plate and the photoelectrical conversion unit. A relation of expressions below holds, and tan θ1>tan θ2holds:
tan θ1=(X+Y)/B
tan 74 2=(X−Z)/(A−B)
in a case where X represents the radius of the translucent part of the translucent plate, Y represents the radius of the micro lens, Z represents the radius of the photoelectrical conversion unit per pixel, A represents the distance between a lower end of the micro lens and the photoelectrical conversion unit, B represents the thickness of the translucent plate, and C represents the thickness of the transparent insulating layer, and θ1 represents the maximum value of an incident angle of light that is incident from outside the visual field of the micro lens and to be reflected at the light-shielding wall, and θ2 represents the minimum value of an incident angle (reflection angle) at which reflected light of the incident light at the light-shielding wall is to be incident on an edge of the effective radius of the photoelectrical conversion unit.
The incident light having the particular wavelength may be near-infrared light having a central wavelength of 900 nm, the solid-state image sensor is used in a vein authentication device.
An electronic device according to a second aspect the present technology is an electronic device on which a solid-state image sensor is mounted. The solid-state image sensor includes: a micro lens through which incident light is condensed; a photoelectrical conversion unit configured to generate electric charge in accordance with the condensed incident light; and a translucent plate formed between the micro lens and the photoelectrical conversion unit and including a light-shielding wall provided between a translucent part provided for each pixel and the pixel. An antireflection film including films of two layers or more is formed between the light-shielding wall and the translucent part.
According to the first and second aspects of the present technology, reflection of incident light at a light-shielding wall surface of a translucent plate is reduced, and thus it is possible to reduce generation of a ghost image.
FIG. 2 is a cross-sectional view illustrating an exemplary configuration of a conventional solid-state image sensor in which the distance between pixels is increased.
FIG. 3 is a cross-sectional view illustrating an exemplary configuration of a solid-state image sensor to which the present technology is applied.
FIG. 4 is a plan view of components of the solid-state image sensor in FIG. 3.
FIG. 5 is a diagram illustrating the relation between the size of each component of a solid-state image sensor and the incident angle of light.
FIG. 6 is a graph illustrating the relation between the wavelength and reflectance of incident light.
FIG. 7 is a graph illustrating the relation between the incident angle and reflectance of incident light.
FIG. 8 is a diagram for description of a method of manufacturing a translucent plate of a solid-state image sensor.
FIG. 9 is a diagram illustrating use examples of an electronic device to which the present technology is applied.
Hereinafter, best modes (hereinafter, referred to as embodiments) for carrying out the present technology will be described in detail with reference to the drawings.
<Exemplary Configuration of Solid-State Image Sensor According to Embodiment of Present Technology>
FIG. 3 is a cross-sectional view illustrating an exemplary configuration of a solid-state image sensor according to an embodiment of the present technology. FIG. 4 illustrates a plan view of components of the solid-state image sensor.
This solid-state image sensor 30 includes, sequentially from the light incident side, a cover glass 31, a micro lens array 32, a front light-shielding body 33, a translucent plate 34, a transparent insulating layer 38, and a PD layer 39.
As illustrated in A of FIG. 4, the micro lens array 32 includes a circular micro lens at the position of each pixel.
As illustrated in B of FIG. 4, the front light-shielding body 33 shields a region other than the micro lens of each pixel, and is formed to prevent incident light from transmitting into a substrate through the region.
The translucent plate 34 includes a translucent part 35 that transmits incident light condensed through the micro lens array 32 for each pixel, and a light-shielding wall 36 that prevents light incident on the translucent part 35 from entering adjacent pixels as illustrated in C of FIG. 4.
In addition, an antireflection film 37 as a stack of two or more layers of predetermined material is formed on a wall surface of the light-shielding wall 36 to prevent incident light from outside of the view angle of the micro lens of the pixel from reflecting at the wall surface.
In the case of FIG. 3, the antireflection film 37 includes, sequentially from a side close to the light-shielding wall 36, two layers of an antireflection-film first layer 371 and an antireflection-film second layer 372. For example, the material of the antireflection-film first layer 371 may be TiO2, and the material of the antireflection-film second layer 372 may be SiO2.
Furthermore, for example, in a case where the antireflection film 37 includes four layers, the materials of the four layers may be, sequentially from the side close to the light-shielding wall 36, HfO2, SiO2, Si, and HfO2.
In the solid-state image sensor 30, incident light condensed through the micro lens array 32 is received by the PD layer 39 through the translucent part 35 of the translucent plate 34. Note that incident light from outside of the visual field of the micro lens of each pixel is incident on the wall surface (light-shielding wall 36) inside the translucent plate 34, but is prevented from reflecting and reaching the PD layer 39 by the antireflection-film first layer 371 and the antireflection-film second layer 372. Accordingly, it is possible to prevent ghost image generation.
<Film Thickness of Antireflection Film 37>
Here, the following describes the antireflection film 37 formed on the wall surface of the light-shielding wall 36.
The film thickness of the antireflection film 37 formed on the wall surface of the light-shielding wall 36 is determined in accordance with the incident angle of light from outside of the visual field of the micro lens and a light wavelength to be reduced.
FIG. 5 illustrates the relation between the size of each component of the solid-state image sensor 30 and the incident angle of light from outside of the visual field of the micro lens.
As illustrated in FIG. 5, X represents the radius (through-hole opening radius) of the translucent part 35 of the translucent plate 34, Y represents the radius of the micro lens, Z represents the radius of a PD effective region per pixel, A represents the distance (imaging distance) between a lower end of the micro lens and the PD layer 39, B represents the thickness (reflection region length) of the translucent plate 34, and C represents the thickness (non-reflection region length) of the transparent insulating layer 38. Furthermore, in a case where θ1 represents the maximum value of the incident angle of light from outside of the visual field of the micro lens to be reflected at the light-shielding wall 36, and θ2 represents the minimum value of an incident angle(=reflection angle) at which reflected light of the incident light at the light-shielding wall 36 is to be incident on the edge of the PD effective radius, the relation of Expression (1) below holds, and the present technology becomes effective when tan θ1>tan θ2 holds.
tan β1=(X+Y)/B
tan β2=(X−Z)/(A−B) (1)
For example, in a case where X=55 μm, Y=50 μm, Z=40 μm, A=500 μm, B=400 μm, and C=100 μm, the maximum value θ1 of the incident angle is 15°, and the minimum value θ2 of the incident angle(=reflection angle) is 8.5°. This means that, in a case where the incident angle is equal to or larger than 15° and in a case where the incident angle is equal to or smaller than 8.5°, incident light reflects at the wall surface of the light-shielding wall 36 but does not reach the PD effective radius or attenuates through multiple reflection.
Thus, the film thickness of the antireflection film 37 needs to be determined for the incident angle of light from outside of the visual field of the micro lens in the range of 8.5° to 15°.
The wavelength of incident light is normally in the range of 380 nm to 830 nm approximately for visible light. Furthermore, in a case where the solid-state image sensor 30 is used to detect light having a particular wavelength, for example, used for a vein authentication device or the like using light in a near-infrared region (central wavelength of 900 nm), such a wavelength needs to be considered. The following description assumes that the solid-state image sensor 30 is used for a vein authentication device or the like using light in a near-infrared region (central wavelength of 900 nm).
<Relation Between Incident Light Wavelength and Reflectance at Wall Surface of Light-Shielding Wall 36>
Next, FIG. 6 illustrates the relation between the wavelength of incident light and the reflectance at the wall surface of the light-shielding wall 36 for each stacked number of an antireflection film 27.
In the drawing, the horizontal axis represents the wavelength of incident light, and the vertical axis represents the reflectance. Curved line L1 corresponds to a case where no antireflection film 27 is formed. Curved line L2 corresponds to a case where the antireflection film 27 includes a material (TiO2 (121.55 nm)) of a single layer. Curved line L3 corresponds to a case where the antireflection film 27 includes materials (SiO2 (114.99 nm) and TiO2 (39.62 nm), sequentially from the light-shielding wall 36 side) of two layers. Curved line L4 corresponds to a case where the antireflection film 27 includes materials (HfO2 (53.71 nm), Si (24.20 nm), SiO2 (204.27 nm), and HfO2 (45.20 nm), sequentially from the light-shielding wall 36 side) of four layers.
It is shown that, in particular, the reflectance on Curved lines L3 and L4 is low near a wavelength of 900 nm on the horizontal axis in the drawing. In other words, it is shown that, in a case where the antireflection film 27 includes two or more layers, it is possible to sufficiently prevent reflection of incident light near a wavelength of 900 nm at the wall surface of the light-shielding wall 36.
FIG. 7 illustrates the relation between the incident angle of incident light having a wavelength of 900 nm and the reflectance at the wall surface of the light-shielding wall 36 for each stacking number of the antireflection film 27.
In the drawing, the horizontal axis represents the incident angle of incident light, and the vertical axis represents the reflectance. Curved line L11 corresponds to a case where no antireflection film 27 is formed. Curved line L12 corresponds to a case where the antireflection film 27 includes a material (TiO2 (121.55 nm)) of a single layer. Curved line L13 corresponds to a case where the antireflection film 27 includes materials (SiO2 (114.99 nm) and TiO2 (39.62 nm), sequentially from the light-shielding wall 36 side) of two layers. Curved line L14 corresponds to a case where the antireflection film 27 includes materials (HfO2 (53.71 nm), Si (24.20 nm), SiO2 (204.27 nm), and HfO2 (45.20 nm), sequentially from the light-shielding wall 36 side) of four layers.
It is shown that, in particular, the reflectance on Curved lines L13 and L14 is low near incident angle 15° on the horizontal axis in the drawing. In other words, it is shown that, in a case where the antireflection film 27 includes two or more layers, it is possible to sufficiently prevent reflection of incident light having an incident angle of 15° at the wall surface of the light-shielding wall 36.
Next, FIG. 8 illustrates a method of manufacturing the translucent plate 34 included in the image sensor 30.
First, as illustrated in A of the drawing, the light-shielding wall 36 is formed by opening a through-hole in a substrate of a light-shielding material such as Si. Subsequently, as illustrated in B of the drawing, the antireflection-film first layer 371 is formed on the surface of the light-shielding wall 36, and the antireflection-film second layer 372 is formed on the antireflection-film first layer 371.
The formation of the antireflection-film first layer 371 and the antireflection-film second layer 372 may employ an ALD method or a thermal CVD method in accordance with the material. For example, the ALD method is employed in a case where the material is TiO2, SiO2, or HfO2. Furthermore, for example, the ALD method is employed in a case where the material is Si or SiO2.
The ALD method and the thermal CVD method have superior step coverage properties to general application method and vapor deposition method, and can form a thin film on side wall surfaces with excellent controllability, so that it is possible to uniformly form the antireflection film 37. As a result, image capturing performance with stable ghost image reduction can be obtained.
Subsequently, as illustrated in C of the drawing, high pressure glass to be the translucent part 35 is encapsulated in the through-hole in which the antireflection-film first layer 371 and the antireflection-film second layer 372 are formed, and thereafter, as illustrated in D of the drawing, the high pressure glass protruding above and below the through-hole is polished to form the translucent plate 34.
The front light-shielding body 33 and the micro lens array 32 are formed on one surface of the translucent plate 34 formed as described above, and the PD layer 39 is stacked on the other surface through the transparent insulating layer 38, thereby forming the solid-state image sensor 30.
In the solid-state image sensor 30 according to the present embodiment, since the translucent plate 34 includes the antireflection film 37 including two or more layers, light having a particular wavelength is prevented from reflecting at a side wall of the translucent plate 34. Furthermore, since the ALD method or the thermal CVD method is employed to form the antireflection film 37 including two or more layers, the thin and uniform antireflection film 37 can be formed, thereby achieving stable antireflection performance. Accordingly, ghost image generation is reduced even when the interval between pixels is narrowed, which leads to increase in the area efficiency of the solid-state image sensor 30.
<Use Example of Solid-State Image Sensor>
FIG. 9 is a diagram illustrating a use example in which the above-described solid-state image sensor is used.
The above-described solid-state image sensor can be used in, for example, various electronic devices configured to sense light such as visible light, infrared light, ultraviolet light, or X-ray, as described below.
Devices, such as a digital camera and a portable instrument having a camera function, configured to capture images for visual appreciation.
Traffic devices such as an on-board sensor configured to perform image capturing of the front and rear sides, circumference, inside, and the like of an automobile for safety driving such as automatic stopping and recognition of a driver state and the like, a monitoring camera configured to monitor a travelling vehicle or roads, and a distance measurement sensor configured to perform measurement of, for example, the distance between vehicles.
Devices provided to home electronics such as a TV, a refrigerator, and an air conditioner, configured to capture an image of a user gesture to perform an instrument operation in accordance with the gesture.
Medical and healthcare devices such as an endoscope, and a device configured to perform blood vessel image capturing by receiving infrared light.
Security devices such as an anti-crime monitoring camera and a personal authentication camera.
Beauty care devices such as a skin measurement device configured to capture an image of skin and a micro scope configured to capture an image of scalp.
Sport devices such as an action camera and a wearable camera for sport usage and the like.
Agricultural devices such as a camera for monitoring the states of fields and crops.
It is to be noted that the embodiments of the present technology are not limited to the above-described embodiments, and various modifications are possible without departing from the gist of the present technology.
The present technology may be configured as described below.
a micro lens through which incident light is condensed;
a photoelectrical conversion unit configured to generate electric charge in accordance with the condensed incident light; and
a translucent plate formed between the micro lens and the photoelectrical conversion unit and including a light-shielding wall provided between a translucent part provided for each pixel and the pixel,
in which an antireflection film including films of two layers or more is formed between the light-shielding wall and the translucent part.
The solid-state image sensor according to (1), in which the antireflection film prevents reflection of incident light having a particular wavelength.
The solid-state image sensor according to (1) or (2), in which the light-shielding wall of the translucent plate includes Si.
The solid-state image sensor according to any one of (1) to (3), in which the antireflection film includes a TiO2 film and an SiO2 film sequentially from the light-shielding wall side.
The solid-state image sensor according to any one of (1) to (3), in which the antireflection film includes an HfO2 film, an SiO2 film, an Si film, and an HfO2 film sequentially from the light-shielding wall side.
The solid-state image sensor according to any one of (1) to (5), in which the antireflection film is formed by an ALD method or a thermal CVD method.
The solid-state image sensor according to any one of (1) to (6), further including a transparent insulating layer between the translucent plate and the photoelectrical conversion unit, in which a relation of expressions below holds, and tan θ1>tan θ2 holds:
tan θ2=(X−Z)/(A−B)
in a case where X represents the radius of the translucent part of the translucent plate, Y represents the radius of the micro lens, Z represents the radius of the photoelectrical conversion unit per pixel, A represents the distance between a lower end of the micro lens and the photoelectrical conversion unit, B represents the thickness of the translucent plate, and C represents the thickness of the transparent insulating layer, and
θ1 represents the maximum value of an incident angle of light that is incident from outside the visual field of the micro lens and to be reflected at the light-shielding wall, and θ2 represents the minimum value of an incident angle (reflection angle) at which reflected light of the incident light at the light-shielding wall is to be incident on an edge of the effective radius of the photoelectrical conversion unit.
The solid-state image sensor according to any one of (2) to (7), in which
the incident light having the particular wavelength is near-infrared light having a central wavelength of 900 nm, and
the solid-state image sensor is used in a vein authentication device.
An electronic device on which a solid-state image sensor is mounted, in which
the solid-state image sensor includes:
a translucent plate formed between the micro lens and the photoelectrical conversion unit and including a light-shielding wall provided between a translucent part provided for each pixel and the pixel, and
an antireflection film including films of two layers or more is formed between the light-shielding wall and the translucent part.
30 Solid-state image sensor
31 Cover glass
32 Micro lens array
33 Front light-shielding body
34 Translucent plate
35 Translucent part
36 Light-shielding wall
37 Antireflection film
371 Antireflection-film first layer
372 Antireflection-film second layer
wherein an antireflection film including films of two layers or more is formed between the light-shielding wall and the translucent part.
2. The solid-state image sensor according to claim 1, wherein the antireflection film prevents reflection of incident light having a particular wavelength.
3. The solid-state image sensor according to claim 2, wherein the light-shielding wall of the translucent plate includes Si.
4. The solid-state image sensor according to claim 2, wherein the antireflection film includes a TiO2 film and an SiO2 film sequentially from the light-shielding wall side.
5. The solid-state image sensor according to claim 2, wherein the antireflection film includes an HfO2 film, an SiO2 film, an Si film, and an HfO2 film sequentially from the light-shielding wall side.
6. The solid-state image sensor according to claim 2, wherein the antireflection film is formed by an ALD method or a thermal CVD method.
7. The solid-state image sensor according to claim 2, further comprising a transparent insulating layer between the translucent plate and the photoelectrical conversion unit, wherein a relation of expressions below holds, and tan θ1>tan θ2 holds:
in a case where X represents a radius of the translucent part of the translucent plate, Y represents a radius of the micro lens, Z represents a radius of the photoelectrical conversion unit per pixel, A represents a distance between a lower end of the micro lens and the photoelectrical conversion unit, B represents a thickness of the translucent plate, and C represents a thickness of the transparent insulating layer, and
θ1 represents a maximum value of an incident angle of light that is incident from outside a visual field of the micro lens and to be reflected at the light-shielding wall, and θ2 represents a minimum value of an incident angle (reflection angle) at which reflected light of the incident light at the light-shielding wall is to be incident on an edge of an effective radius of the photoelectrical conversion unit.
8. The solid-state image sensor according to claim 2, wherein
9. An electronic device on which a solid-state image sensor is mounted, wherein
Publication number: 20190229136
Inventors: TOSHIHIKO HAYASHI (KANAGAWA), ATSUSHI YAMAMOTO (KANAGAWA), HIROSHI TANAKA (NAGASAKI)
Application Number: 16/328,896
International Classification: H01L 27/146 (20060101); G02B 1/115 (20060101); H04N 5/369 (20060101); G06K 9/00 (20060101);