Source: http://www.google.com/patents/US20060027828?ie=ISO-8859-1&dq=6008737
Timestamp: 2015-04-01 01:41:55
Document Index: 787806023

Matched Legal Cases: ['art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8', 'art 8']

Patent US20060027828 - Light-emitting diode lamp - Google PatentsSearch Images Maps Play YouTube News Gmail Drive More »Sign inAdvanced Patent SearchPatentsAn LED lamp (30) comprising a circuit board (22) on which electrode patterns are formed, a reflective frame (31) provided on the circuit board (22) and having a concave portion (32), a light emitter (27) mounted in the concave portion (32), a translucent sealing plate (3) disposed on an upper surface...http://www.google.com/patents/US20060027828?utm_source=gb-gplus-sharePatent US20060027828 - Light-emitting diode lampAdvanced Patent SearchPublication numberUS20060027828 A1Publication typeApplicationApplication numberUS 11/198,389Publication dateFeb 9, 2006Filing dateAug 8, 2005Priority dateAug 6, 2004Also published asCN1731593A, DE102005036742A1Publication number11198389, 198389, US 2006/0027828 A1, US 2006/027828 A1, US 20060027828 A1, US 20060027828A1, US 2006027828 A1, US 2006027828A1, US-A1-20060027828, US-A1-2006027828, US2006/0027828A1, US2006/027828A1, US20060027828 A1, US20060027828A1, US2006027828 A1, US2006027828A1InventorsSatoru KikuchiOriginal AssigneeCitizen Electronics Co., Ltd.Export CitationBiBTeX, EndNote, RefManReferenced by (27), Classifications (16), Legal Events (1) External Links: USPTO, USPTO Assignment, EspacenetLight-emitting diode lamp
US 20060027828 A1Abstract
An LED lamp (30) comprising a circuit board (22) on which electrode patterns are formed, a reflective frame (31) provided on the circuit board (22) and having a concave portion (32), a light emitter (27) mounted in the concave portion (32), a translucent sealing plate (3) disposed on an upper surface of the reflective frame (31) above the light emitter (27) and including a lens part (8), and a protecting member (11) disposed on a surface having an emission area of the translucent sealing plate (3) and protecting the lens part (8), the protecting member (11) including an opening (11 a) having an axis extending in a direction of thickness of the protecting member, an inner edge of the opening (11) being set to lie at an outer peripheral portion of a lens effective diameter (8 a) of the lens part (8) or outside the lens effective diameter (8 a). Images(9) Claims(22)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Some preferred embodiments of the present invention will be explained in detail with reference to the accompanying drawings hereinafter. First Embodiment FIG. 1 shows an LED lamp 20 according to a first embodiment of the present invention. The LED lamp 20 includes a circuit board 2 and a light emitter 10 mounted on the circuit board 2. The circuit board 2 in this embodiment is formed by the same method as a three-dimensional shaped circuit component (Molded Interconnection Device) in which a board, and a conductive circuit and electrodes provided on the board (not illustrated) are integrally formed. Hereinafter, the circuit board will be referred to as an MID board. The light emitter 10 comprises at least one LED element in this embodiment. The MID board 2 has a concave portion 4, and the LED element 10 is disposed on a bottom surface of the concave portion 4 through a suitable connecting mechanism so as to be connected with the electrodes provided on the circuit board. A translucent sealing plate 3 for covering the LED element 10 is disposed on an upper surface 2 a of the MID board 2, and the translucent sealing plate 3 has an emission area 3 a for emitting light from the LED element 10 to the outside. A lens part 8 such as a Fresnel lens, micro lens or the like is provided on the emission area 3 a. A protecting member 11 is disposed around a predetermined emission area of the translucent sealing plate 3 without shielding light emitted from the emission area to protect the translucent sealing plate 3. The protecting member 11 is attached to the translucent sealing plate 3 so as to protect the lens part 8 of the translucent sealing plate 3 in the embodiment. For example, the protecting member 11 has an opening 11 a which passes through the protecting member. The inner diameter of the opening 11 a is set to be generally equal to or larger than a lens effective diameter 8 a of the lens part 8 (see FIG. 1). Thereby, an inner edge of the opening 11 a of the protecting member 11 is disposed to lie at an outer peripheral part of the lens effective diameter 8 a of the lens part 8 or outside the lens effective diameter 8 a. As described above, in the LED lamp 20 in the embodiment, the lens part 8 of the translucent sealing plate 3 is protected by the protecting member 11, so that a scratch or the like can be prevented from occurring on the lens part 8 of the translucent sealing plate 3 by an external impact, and deterioration in the optical characteristics of the lens part 8 can be prevented. Consequently, it is possible to achieve an LED lamp 20 having improved brightness characteristics and long-term reliability. Instead of the protecting member 11, a protecting member 12 may be used, an inner diameter of an opening 12 a of the protecting member 12 may be set to be considerably larger than the lens effective diameter 8 a of the lens part 8 of the translucent sealing plate 3, an inner edge of the opening 12 a may be positioned outside the lens effective diameter 8 a of the lens part 8 and an outer diameter of the protecting member may be disposed along an outer periphery of the translucent sealing plate 3, as shown in FIG. 2. In this embodiment, the same advantageous effect as in the first embodiment can be achieved. Similarly, the same advantageous effect can be achieved with the structure in which the translucent sealing plate 3 and the protecting member 12 are integrally formed. Second Embodiment In an LED lamp according to a second embodiment of the present invention, a protecting member differs in structure from that in the first embodiment, but in other aspects it is the same as the LED lamp in the first embodiment. Therefore, the same reference numbers are attached to the parts which are identical to those in the first embodiment, and a description thereof is omitted. The LED lamp according to the second embodiment is described below, referring to FIG. 3. As shown in FIG. 3, an inner diameter of an opening 13 a of the protecting member 13 of the LED lamp 20 in the second embodiment is set to become gradually larger from one surface adjacent to the translucent sealing plate 3 toward the other surface of the protecting member opposing the one surface. In other words, the opening 13 a of the protecting member 13 has a smaller diameter 13 b adjacent to the translucent sealing plate 3 and a larger diameter 13 c away from the translucent sealing plate 3. The opening 13 a includes an inner surface which has a generally truncated cone shape and is jointed integrally with the translucent sealing plate 3 at the position of the lesser diameter 13 b. A light-reflecting layer 14 is formed on the entire area of the truncated cone-shaped inner surface of the protecting member 13 in the opening 13 a. The light-reflecting layer 14 provided on the inner surface of the protecting member 13 in the opening 13 a is surface-treated by plating or vacuum evaporation of a metallic film, for example. Although the example has been described in which the inner surface of the protecting member 13 in the opening 13 a has a generally truncated cone shape, this embodiment is not limited to this shape, and the inner peripheral surface may be formed as a truncated pyramidal shape, or a curved surface such as a portion of a spherical surface, a portion of a paraboloidal surface, aspheric surface or the like. As described above, in the LED lamp in the embodiment, the inner diameter of the opening 13 a of the protecting member 13 is set to become gradually larger from one surface of the protecting member adjacent to the translucent sealing plate 3 toward the other surface of the protecting member opposing the one surface, the inner surface of the protecting member 13 in the opening 13 a has a generally truncated cone shape, and the light-reflecting layer 14 is formed on the truncated cone-shaped inner surface of the protecting member in the opening 13 a, so that the light emitted from the opening 13 a is focused to be a beam. Consequently, the light emitted from the lens part 8 is reflected and the focusing characteristics at the reflecting layer 14 are increased. It is possible to achieve an LED lamp 20 having excellent brightness characteristics and long-term reliability in the same way as in the first embodiment. Third Embodiment An LED lamp according to a third embodiment of the present invention has a structure in which a translucent protecting plate is provided on an upper surface of the protecting member 13, but in other aspects it is the same as the LED lamp in the second embodiment. Therefore, the same reference numbers are attached to the parts which are identical to those in the second embodiment, and a description thereof is omitted. The LED lamp according to the third embodiment is described below, referring to FIG. 4. As shown in FIG. 4, the LED lamp 20 according to the third embodiment includes a translucent protecting plate 15 provided on an upper surface of the protecting member 13. The translucent protecting plate 15 is made of a sheet-like or flat plate-like acrylic, a translucent resinous material of polycarbonate or the like, or glass material, and the translucent protecting plate 15 is formed integrally with the upper surface of the protecting member 13. Meanwhile, it is preferable to use glass material because it does not scratch easily and has high light transmission. As described above, in the LED lamp 20 according to the embodiment, the translucent protecting plate 15 is provided on the upper surface of the protecting member 13, so that dust is prevented from becoming attached to the lens part 8 of the translucent sealing plate 3 and degradation of the optical characteristics of the lens part 8 can be prevented. Moreover, an ultraviolet protection material may be contained in the protecting member 13 to increase weatherability. Furthermore, highly reflected light with increased focusing characteristics can be emitted from the lens part, in the same way as in the second embodiment. Therefore, it is possible to achieve an LED lamp having excellent brightness characteristics and long-term reliability. In this embodiment, although the example has been described in which the translucent protecting plate 15 is provided on the upper surface of the protecting member 13, the same advantageous effect can be obtained even if the translucent protecting plate 15 is provided on the protecting members 11 or 12 in the first embodiment. On the other hand, although the lens part 8 of the translucent sealing plate 3 in each embodiment is disposed to face the surface of the translucent protecting plate 15, the same advantageous effect can be obtained even if the lens part 8 is disposed to face the LED element 10, as shown in FIG. 5. Fourth Embodiment FIGS. 6A and 6B illustrate an LED lamp according to a fourth embodiment of the present invention. As shown in FIGS. 6A and 6B, an LED lamp 30 in this embodiment includes a main body 21 of the LED lamp and a translucent sealing plate 3 which is provided on an upper surface of the main body 21 and has a lens part 8. A protecting member 11 similar to the protecting member in the first embodiment is disposed on a surface having an emission area of the translucent sealing plate 3. The main body 21 of the LED lamp comprises a circuit board 22 on which three sets of anode and cathode electrodes are formed, a light emitter 27 mounted on the circuit board, and a reflective frame 31 including a reflecting surface 33 configured to surround the light emitter 27, as shown in FIGS. 7 to 10. The circuit board 22 has a square shape and is made of glass epoxy or BT resin or the like, as shown in FIG. 9. Anode electrodes A1, A2 and A3 and cathode electrodes K1, K2 and K3 are disposed at opposed sides of the circuit board 22 and formed by through-holes. Lead patterns of the anode electrodes A1 to A3 and cathode electrodes K1 to K3 are formed to extend from one side of the circuit board 22 to a central portion of the circuit board 22. Three LED elements 28 a, 28 b and 28 c are mounted on the circuit board 22. More specifically, the LED element 28 a is connected by bonding wires between the lead patterns A1 and K1, the LED element 28 b is connected by bonding wires between the lead patterns A2 and K2, and the LED element 28 c is connected by bonding wires between the lead patterns A3 and K3. In this embodiment, the light emitter 27 comprises the three LED elements 28 a, 28 b and 28 c, and a transparent or translucent resinous material 29 for sealing the three LED elements. The LED elements 28 a, 28 b and 28 c are formed from a semiconductor of a gallium nitride related compound and disposed at equal intervals in a triangular shape at the central portion of the circuit board 22, as shown in FIG. 9. The reflective frame 31 is a component with generally the same planar shape as the circuit board 22, as shown in FIGS. 7 and 8 and disposed on the circuit board 22. In addition, the reflective frame 31 is of greater thickness than the circuit board 22 and includes a cone-shaped concave portion 32 which is formed at a central portion of the reflective frame and disposed to surround the light emitter 27. The concave portion 32 has a circular inner peripheral surface for equally focusing light emitted from the light emitter 27 and a taper that broadens upwardly. The light emitted from the light emitter 27 can be reflected efficiently in an upward direction by forming a reflecting surface 33 made of nickel plating or other silver related plating on the inner peripheral surface of the concave portion 32. The shape and angle of inclination of the reflecting surface 33 are set suitably according to the specifications of the main body 21 of the LED lamp, but it is preferable that the reflecting surface has a hemispherical shape centering on the light emitter 27 and is inclined upwardly in the range of 40 to 80 degrees in order to equally illuminate a subject located at a certain distance when the LED lamp is used as a flash light source of a camera. The main body 21 is formed by mounting the LED elements 28 a to 28 c on the circuit board 22 on which the anode electrodes A1 to A3 and cathode electrodes K1 to K3 are provided, sealing the LED elements with the resinous material 29, thereafter attaching the reflective frame 31 to the circuit board 22, as shown in FIG. 10. In the above-mentioned main body 21, the brightness of the light emitted in a forward direction from the light emitter 27 can be significantly increased by a combination of the light emitted directly and upwardly from the light emitter 27 comprising the three LED elements 28 a, 28 b and 28 c and the light reflected from the reflecting surface 33. Moreover, as shown in FIG. 8, the light emitted from the light emitter 27 can be directed in a definite direction by focusing the light in the direction of travel thereof by the reflecting surface 33, as shown in FIG. 8, and the LED lamp can be mounted in a narrow space because the outline of the reflective frame 31 has generally the same size as the outline of the circuit board 22 in plane and there are no projections on the outer peripheral surfaces of the reflective frame and the circuit board. Therefore, the LED lamp can be easily mounted on a mobile phone or other appliances in which a camera function is installed and a sufficient amount of light can be acquired when the LED lamp is used as a flash light source. Because each LED element contained in the light emitter 27 has a pair of separate electrodes A1 and K1, A2 and K2, A3 and K3, it is possible to achieve illumination of any one of the LED elements 28 a, 28 b or 28 c, any two of the LED elements 28 a and 28 b or 28 a and 28 c or 28 b and 28 c, or all three LED elements 28 a, 28 b and 28 c. Meanwhile, in this embodiment, although the light emitter 27 comprises three LED elements 28 a, 28 b and 28 c, the number of LED elements is not limited, so that a single LED element, two LED elements, or four or more LED elements may be used in accordance with the intended application. The LED lamp 30 in this embodiment is formed by providing the translucent sealing plate 3 having the lens part 8 and disposed on the reflective frame 31 to contain an air layer 40 and the light emitter 27 in the concave portion 32 closed there by and disposing the protecting member 11 on the translucent sealing plate 3 around the emission area without shielding the emission area. The protecting member 11 is provided to protect the lens part 8 of the translucent sealing plate 3 as described above and includes an opening 11 a having an axis extending in a direction of thickness of the protecting member, an inner diameter of the opening 11 a is set to be generally equal to a lens effective diameter 8 a of the lens part 8 and an inner edge of the opening 11 a is disposed to lie at an outer periphery of the lens effective diameter 8 a. The translucent sealing plate 3 includes a lens part 8 comprising a micro-lens, for example, formed on the emission area, and is made by formation of transparent or translucent resinous material or by directly molding a glass material into a predetermined shape. The translucent sealing plate 3 and the protecting member 11 may be formed integrally. Because the air layer 40 is provided below the translucent sealing plate 3, the light emitted from the light emitter 27 passes through two media, the air layer 40 and the translucent sealing plate 3, which have different refractive indexes, before being emitted to the outside. A high focusing effect of light can be obtained by alteration of the refractive indexes. In the LED lamp 30 in the embodiment, the concave portion is in a closed state, because the translucent sealing plate 3 is provided on the reflective frame 31. Therefore there is a concern that the air layer 40 in the concave portion 32 may inflate. In order to improve this point, an air hole 45 is provided to allow communication between the air layer 40 and the outside to reduce pressure in the concave portion. Thereby, reflow treatment is achieved safely and securely and deterioration in quality of the LED lamp can be reduced. As described above, in the LED lamp 30 in the embodiment, the lens part 8 of the translucent sealing plate 3 is protected from external impacts to prevent any breakage of the lens part 8 or deterioration in the optical characteristics of the lens part. As a result, it is possible to achieve an LED lamp having excellent brightness characteristics and long-term reliability. Meanwhile, in this embodiment, although the case has been described in which the lens part 8 is a micro-lens, it is not limited to this, and a similar effect-can be obtained even with a Fresnel lens or rough surface. In addition, there are two structures for using the LED lamp in the embodiment as a flash light source which appears to emit white light. The first structure is one in which blue light-emitting type-LED elements 28 a, 28 b and 28 c are used in the light emitter 27 as shown in FIG. 9 and where, for example, YAG fluorescent materials are mixed in the resin sealing the LED elements. The second structure is one in which red, green and blue light-emitting type-LED elements are used in the light emitter 27 and where white light-emission is obtained by adjusting the emission colors or brightness of light from the three LED elements. In the first structure, it is possible to obtain the desired light-emitting color by combining fluorescent materials and/or colorant materials with at least one LED element. According to the second structure, it is possible to make various light-emitting colors and not be restricted to white light emission. Moreover, by using the protecting members 12 or 13 in the first and second embodiments, instead of the protecting member 11, it is possible to increase the reflection efficiency of the light emitted from the lens part and the optical characteristics of the light. Furthermore, by providing the translucent protecting plate 15 in the third embodiment on the protecting members 11, 12 or 13, dust is prevented from becoming attached to the lens part 8 of the translucent sealing plate 3, and hence deterioration in the optical characteristics of the lens part 8 can be prevented. Moreover, even if the lens part 8 of the translucent sealing plate 3 is provided on the surface facing the light emitter 27, a similar effect to the other embodiments can be obtained. In addition, the LED lamps in the above-mentioned embodiments emit visible light, but may also, may emit infrared or ultraviolet light. Although the preferred embodiments of the present invention have been described, the present invention is not limited to the embodiments, and various changes and modifications can be made to the preferred embodiments. Referenced byCiting PatentFiling datePublication dateApplicantTitleUS7510889 *Jun 13, 2007Mar 31, 2009Chipmos Technologies Inc.Light emitting chip package and manufacturing method thereofUS7687817 *Apr 3, 2007Mar 30, 2010Toyoda Gosei Co., Ltd.Group III nitride compound semiconductor light emitting element, light emitting device using the light emitting element: and method for manufacturing the light emitting elementUS7780317Nov 26, 2007Aug 24, 2010Osram Gesellschaft Mit Beschrankter HaftungLED illumination systemUS7819560Apr 24, 2007Oct 26, 2010Enplas CorporationIllumination device and lens of illumination deviceUS7888868 *Apr 28, 2006Feb 15, 2011Avago Technologies General Ip (Singapore) Pte. Ltd.LED light source with light-directing structuresUS7956375 *Jun 16, 2009Jun 7, 2011Au Optronics CorporationLight emitting diode structure having a textured package lensUS7989836Feb 3, 2010Aug 2, 2011Toyoda Gosei Co., Ltd.Light emitting element having an irregular surface, light emitting device using the light emitting element, and method for manufacturing light emitting elementUS8033691May 12, 2009Oct 11, 2011Koninklijke Philips Electronics N.V.LED lamp producing sparkleUS8104910 *Jun 5, 2008Jan 31, 2012Sony CorporationLight emitting device, surface light source device, and image display deviceUS8158997 *Jan 25, 2010Apr 17, 2012Sony CorporationOptical element package and method of manufacturing the sameUS8330176Feb 13, 2008Dec 11, 20123M Innovative Properties CompanyLED devices having lenses and methods of making sameUS8530920 *Apr 13, 2011Sep 10, 2013Sunonwealth Electric Machine Industry Co., Ltd.Packaging structure for plural bare chipsUS8901588Nov 8, 2012Dec 2, 20143M Innovative Properties CompanyLED devices having lenses and methods of making sameUS20100148194 *Jun 25, 2007Jun 17, 2010Jen-Shyan ChenLight-emitting diode illuminating apparatusUS20100181590 *Jun 25, 2007Jul 22, 2010Jen-Shyan ChenLight-emitting diode illuminating apparatusUS20110255276 *Apr 15, 2011Oct 20, 2011Coward Mark TLighting assemblyUS20120175656 *Nov 2, 2011Jul 12, 2012Advanced Optoelectronic Technology, Inc.Light emitting diode packageUS20120175793 *Mar 21, 2012Jul 12, 2012Sony CorporationOptical element package and method of manufacturing the sameUS20120224366 *Apr 13, 2011Sep 6, 2012Chong-Han TsaiPackaging Structure for Plural Bare ChipsUS20130234183 *Sep 14, 2012Sep 12, 2013Advanced Optoelectronic Technology, Inc.Led moduleEP1850166A1 *Apr 24, 2007Oct 31, 2007Enplas CorporationIllumination device and lens of illumination deviceEP1925874A1 *Nov 24, 2006May 28, 2008Patent-Treuhand-Gesellschaft f�r elektrische Gl�hlampen mbHLED color-mixing lighting systemEP2098099A2 *May 8, 2007Sep 9, 2009Intematix CorporationLight emitting diode assembly and method of fabricationEP2111645A1 *Feb 1, 2008Oct 28, 20093M Innovative Properties CompanyMolded optical articles and methods of making sameWO2010131129A1Apr 9, 2010Nov 18, 2010Philips Lumileds Lighting Company, LlcLed lamp producing sparkleWO2013007206A1 *Jul 12, 2012Jan 17, 2013Livingstyle Enterprises LimitedCondenser lens applicable in led lighting apparatusWO2013091829A1 *Dec 18, 2012Jun 27, 2013Heptagon Micro Optics Pte. Ltd.Opto-electronic modules, in particular flash modules, and method for manufacturing the same* Cited by examinerClassifications U.S. Classification257/99, 257/E25.02, 257/E33.071, 257/E33.059International ClassificationH01L33/48, H01L33/50, H01L33/58, H01L33/62, H01L33/60Cooperative ClassificationH01L2224/73204, H01L33/58, H01L33/483, H01L33/56, H01L33/54, H01L25/0753European ClassificationH01L33/58Legal EventsDateCodeEventDescriptionDec 27, 2005ASAssignmentOwner name: CITIZEN ELECTRONICS CO., LTD., JAPANFree format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:KIKUCHI, SATORU;REEL/FRAME:016942/0426Effective date: 20050726RotateOriginal ImageGoogle Home - Sitemap - USPTO Bulk Downloads - Privacy Policy - Terms of Service - About Google Patents - Send FeedbackData provided by IFI CLAIMS Patent Services