Source: http://www.google.se/patents/EP1662585A2?cl=en
Timestamp: 2017-09-20 10:57:17
Document Index: 576599907

Matched Legal Cases: ['art 38', 'art 38', 'art 38', 'art 37', 'art 134', 'art 234', 'art 235', 'art 234', 'art 235', 'art 251', 'art 252', 'art 234', 'art 234', 'art 238', 'art 234', 'art 377', 'art 334', 'art 337', 'art 477', 'art 476', 'art 451', 'art 452', 'art 476', 'art 477', 'art 650', 'art 634', 'art 638']

Patent EP1662585A2 - Light-emitting device and method for making same - Google Patent
A light-emitting device which comprises as one unit a semiconductor light-emitting clement; a first liquid for condensing the light from the semiconductor light-emitting element; a second liquid that is separate from hut contacts the first liquid; an airtight space in which at least first liquid and...http://www.google.se/patents/EP1662585A2?cl=en&utm_source=gb-gplus-sharePatent EP1662585A2 - Light-emitting device and method for making same
Publikationsnummer EP1662585 A2
Ansökningsnummer EP20050110347
Publiceringsdatum 31 maj 2006
Registreringsdatum 4 nov 2005
Prioritetsdatum 26 nov 2004
Även publicerat som CN1780006A, CN100487929C, EP1662585A3, US7569867, US20060114678
Publikationsnummer 05110347, 05110347.1, 2005110347, EP 1662585 A2, EP 1662585A2, EP-A2-1662585, EP05110347, EP1662585 A2, EP1662585A2, EP20050110347
Uppfinnare Sumio Shimonishi, Akira Takekuma, Yoshifumi Yamaoka
Sökande Agilent Technologies Inc.
Citat från patent (3), Hänvisningar finns i följande patent (3), Klassificeringar (11), Juridiska händelser (8)
Light-emitting device and method for making same
EP 1662585 A2
A light-emitting device which comprises as one unit a semiconductor light-emitting clement; a first liquid for condensing the light from the semiconductor light-emitting element; a second liquid that is separate from hut contacts the first liquid; an airtight space in which at least first liquid and second liquid are disposed; and first and second electrodes to which voltage is applied so as to change the shape of the interface between first liquid and second liquid and adjust the condensed state of the light from semiconductor light-emitting element.
A light-emitting device which comprises as one unit a semiconductor light-emitting element; a first liquid for condensing light from the semiconductor light-emitting element; a second liquid that is separate from the first liquid and touches the first liquid; an airtight space in which at least the first liquid and the second liquid arc disposed; and an electrode for generating a field that intersects a part of the inside wall comprising the airtight space such that the shape of the interface between the first and second liquids is changed and the condensed state of the light from the semiconductor light-emitting element is adjusted.
The light-emitting device according to claim 1, wherein said electrode is positioned such that it is virtually axially symmetric to the semiconductor light-emitting element, and it comprises a first electrode, which is placed outside the inside wall away from the first and second liquids near the boundary between the first and second liquids, and a second electrode, which is placed near the second liquid.
The light-emitting device according to claim 1, wherein said first and second liquids arc selected from materials with different wetting capabilities for a solid surface.
The light-emitting device according to claim 3, wherein said first liquid comprises an insulating material that can intensely wet a hydrophobic surface and the second liquid comprises a conducting material that can intensely wet a hydrophilic surface.
The light-emitting device according to claim 1, wherein said first liquid is positioned with no field applied along the part of the inside wall where there is intense wettability by the first liquid such that it is placed over the semiconductor light-emitting element.
The light-emitting device according to claim 1, wherein said airtight space is made in a sub-assembly for the airtight housing of the first and second liquids, and this sub-assembly has a window for receiving the light from the semiconductor light-emitting clement.
The light-emitting device according to claim 6, wherein said base of the sub-assembly is convex and is anchored in alignment with the tight-emitting element assembly comprising the semiconductor light-emitting element
A light-emitting device that comprises a substrate; a semiconductor light-emitting element on the substrate; a box-shaped container enclosing the semiconductor light-emitting clement; a resin for keeping the semiconductor light-emitting element airtight inside this container; and a lens module for adjusting the focal point distance that is anchored in alignment with this container.
The light-emitting device according to claim 8, wherein said base of the lens module is convex, and the container and lens module comprise engaging means with which they are mechanically aligned and engaged with one another.
A method for producing a light-emitting device that comprises:
placing a box around the outside of the semiconductor light-emitting element;
positioning a first electrode and a second electrode;
positioning a first liquid in a dome over the semiconductor light-emitting element;
placing a second liquid over the first liquid such that the first electrode is insulated away from the first and second liquids and the second electrode is near the second liquid; and
evacuating air to keep the first and second liquids airtight.
airtight sealing of the container and completing the sub-assembly comprising the container; and
anchoring the sub-assembly to the semiconductor light-emitting element on the substrate.
anchoring a box at a predetermined position with respect to the semiconductor light-emitting element such that the semiconductor light-emitting element is enclosed;
introducing resin inside the box; and
engaging and anchoring a lens module for adjusting the focal point distance such that it is aligned with the box.
Another known example is a structure wherein a light-emitting clement is disposed inside a container and a separately formed lens member is anchored to the top surface of the container in order to condense the light from the light-emitting clement (JP (Kokai) [Unexamined Japanese Patent Publication] 2003-124,525).
On the other hand, it is known that the focal point distance of the lens of optical systems other than light-emitting devices, for instance, cameras and other optical systems being sold, is not fixed and the focal point distance and other optical parameters can be changed as needed. There arc lens systems comprising optical systems wherein the lens is mechanically moved (JP (Kokai) [Unexamined Japanese Patent Publication] 2004-72,572; JP (Kokai) [Unexamined Japanese Patent Publication] 2004-104,423; and JP (Kokai) [Unexamined Japanese Patent Publication] 2004-129,495) and those wherein the lens uses a liquid (JP (Kohyo) [National Publication of International Patent Application] 2001-519,539; and JP (Kohyo) [National Publication of International Patent Application] 2002-540,464).
Light-emitting diodes and other light-emitting devices have recently been used for various types of lighting It is preferred that the condensed state of light from the light-emitting element can be changed in accordance with specific applications, such as auxiliary light for a camera AF (autofocus) or for illumination
Nevertheless, there is a problem when the light-emitting device and the device for adjusting the condensed state are separate parts, they arc not convenient to handle, and they are difficult to adjust in order to produce with good precision the desired condensed state.
The electrode is positioned such that it is virtually axially symmetric to the semiconductor light-emitting element, and it comprises a first electrode, which is placed outside the inside walls away from the first and second liquids and near the boundary between the first and second liquids, and a second electrode, which is placed near the second liquid. The first and second liquids are selected from materials that have different wetting capabilities for a solid surface. Preferably, the first liquid comprises an insulating material that can intensely wet a hydrophobic surface and the second liquid comprises a conducting material that can intensely wet a hydrophilic surface. The first liquid is positioned with no field applied along the part of the inside wall where there is intense wettability by the first liquid such that it is placed over the semiconductor light-emitting clement
The airtight space can be made in a sub-assembly for the airtight housing of the first and second liquids. The sub-assembly has a window for receiving light from the semiconductor light-emitting clement. The base of the sub-assembly is convex and is anchored in alignment with the light-emitting clement assembly comprising the semiconductor light-emitting element.
a step for placing a semiconductor light-emitting element on a substrate; a step for placing a box around the outside of the semiconductor light-emitting element; a step for positioning a first and a second electrode; a step for positioning a first liquid in a dome over the semiconductor light-emitting element; a step for placing a second liquid over the first liquid such that the first electrode is insulated away from the first and second liquids and the second electrode is near the second liquid; and a step for evacuating air to keep the first and second liquids airtight
According to yet another characteristic of the present invention, the method for producing a light-emitting device comprises a step for placing a semiconductor light-emitting clement on a substrate; a step for forming a container with space on the inside and comprising a window with a transparent material, a first electrode formed away from the inside space, and a second electrode placed inside the inside space that, together with the first electrode, generates a field that intersects the inside walls demarcating the inside space; a step for filling the container with a first liquid for condensing light from the semiconductor light emitting element and a second liquid that is separate from the first liquid, but contacts the first liquid, and is near the second electrode; a step for airtight scaling of the container and completing the sub-assembly comprising the container; and a step for anchoring the sub-assembly to the semiconductor light-emitting clement on the substrate.
According to yet another characteristic of the present invention, the method for producing a light-emitting device comprises a step for placing a semiconductor light-emitting clement on a substrate; a step for anchoring a box at a predetermined position with respect to the semiconductor light-emitting element such that the semiconductor light-emitting element is enclosed; a step for filling resin inside the box; and a step for engaging and anchoring a lens module for adjusting the focal point distance such that it is aligned with the box.
The light emitting device of the present invention is a small device wherein the lens system and the light-emitting device are one unit, and is used for various purposes that require changing the condensed state of light It can be used for purposes that require a device that is easy to handle, has a high operating precision, and a small-scale illumination, such as in medical devices. The light-emitting device allows for separate light emission and control of the lens system thereof As a result, there is an advantage in that the lens system can be controlled, that is, the focal point distance or the irradiation distance can be changed, whether the lighting by the tight-emitting device is on or off.
Fig. 2 is a cross section showing the method for producing the light-emitting device in Fig. 1. Fig. 2(a) through (d) show the first through fourth steps in production, respectively,
Fig. 7 is a cross section showing the method for producing the light-emitting device in Fig. 6. Fig. 7(a) and (b) show the first and last halves of production and arc the first and second steps in production, respectively.
Fig. 9 is a cross section showing the seventh embodiment of the light-emitting device of the present invention, and (a) is the state during assembly and (b) is the completed state
A preferred embodiment of the light-emitting device and a method for producing the same of the present invention will now be described in detail while referring to the drawings. Fig. 1 is a cross section showing the first preferred embodiment of the light-emitting device of the present invention. A light-emitting device 10 in Fig. 1 comprises a light-emitting element 40, which is typically a light-emitting diode, and a condensation means for condensing the light reflected from this clement In further detail, light-emitting device 10 comprises a substrate 20 on which light-emitting element 40 is mounted; a bottom container 30 disposed such that it encloses light-emitting clement 40; and liquid lens means 80 and 90 disposed above bottom container 30 The light from light-emitting element 40 passes through liquid lens means 80 and 90, but as will be discussed later, the condensed state of the light from light-emitting element 40 can be adjusted by controlling these liquid lens means 80 and 90.
Liquid lens means 80 and 90 are controlled by a pair of electrodes comprising a first electrode 50 and a second electrode 60. They are shown by cross section only in Fig. 1, but both electrodes 50 and 60 are axially symmetric in the circumferential direction such that they enclose light-emitting clement 40.
Voltage is applied between first electrode 50 and second electrode 60 in order to adjust the condensed state of liquid lens means 80 and 90. As a result, wettability by second liquid 90 is improved at part 38 near the open part disposed between electrodes 50 and 60 by the electric field that is produced between first electrode 50 and second electrode 60. Thus, the stable state of the surface energy is changed and the interface between first liquid 80 and second liquid 90 changes from solid line 81 to broken line 82 This changes the direction of the light from light-emitting element 40 that is refracted at the interface between first liquid 80 and second liquid 90, and changes the condensed state of the light.
Fig. 2 is a drawing showing the method for producing the light-emitting device in Fig 1. Fig. 2(a), (b), (c), and (d) show the respective first through fourth steps involved in production. By means of the first step, light-emitting element 40 is mounted on a substrate 20, and bottom container 30 is anchored around the outside of the element. As previously described, bottom container 30 can be a combination of first and second containers 31 and 32, or it can be handled as a single unit. Bottom container 30 is anchored on substrate 20 by conventional gluing, or by other means.
By means of the second step shown by Fig. 2(b), the appropriate surface modification is performed on the outside of part 38 near the open part at the top surface of container 31 such that this part becomes hydrophilic. The part that is hydrophilic is shown by 37. If the material of container 30 is originally hydrophilic, it is also possible to perform surface modification in order to make only part 38 hydrophobic.
By means of the third step shown in Fig 2(c), first liquid 80 is placed on the top surface. First liquid 80 forms a stable dome shape on the inside of part 37 under its own surface tension.
By means of the fourth step shown in Fig. 2(d), a top container 70 is further assembled. By means of the present embodiment, top container 70 comprises a box 72 and a lid 73. As shown in the drawing, box 72 is a box with second electrode 60 on the inside. On the other hand, lid 73 is joined with the box to make an airtight space.
Figs 3 through 5 are cross-sections similar to Fig. 1 representing the tight-emitting devices of the second through fourth embodiments of the present invention. By way of comparison with the fifth and sixth embodiments described later, these devices have a characteristic in common with the first embodiment in that the liquid lens means do not have a sub-assembly.
It is also possible to make a transparent lid-like member of a predetermined thickness that engages with the top end of open part 134 as a modified version of this embodiment when the top surface of resin 135 is not flat enough, or other problems occur. In this case, the necessary surface treatment can be performed on the top surface of the lid-like member and the first liquid can be disposed on top.
Resin 235 introduced to the inside of open part 234 docs not fill the entire open part 235 in light-emitting device 210. As a result, first liquid 280 is disposed aligned on top of resin 235 with the inclined surface of open part 234, which is inclined such that it extends deeper toward the middle of open part 235. Moreover, related to this, first electrode 250 comprises a horizontal part 251 and an inclined part 252 that extends away from the inside surface of open part 234 and virtually parallel along the inside surface, and second electrode 260 is positioned inclined as shown in the drawing such that it is away from first liquid 280 near the top rim of open part 234 and it does not interfere with the light path of the light from light-emitting element 240. The wettability of part 238 on the inclined inside surface of open part 234 by second liquid 290 is improved and the shape of the interface is improved by the field produced between first and second electrodes 250 and 260.
According to Fig. 5, top container 370 comprises hydrophilic part 377 that has been formed by surface treatment or another treatment of all of the inside of the top wall except a center portion. First liquid 380 is usually disposed as shown by the solid line on the inside of this hydrophilic part. The rest of airtight space 371 is filled by second liquid 390. This differs from the embodiments in Figs. 1 through 3 mainly in that the positions of first and second liquids 380 and 390 arc reversed.
By means of the first step for producing light-emitting device 310 of Fig. 5, light-emitting element 340 is mounted on substrate 320, bottom container 330 is anchored around the outside of the element, and resin is introduced inside open part 334, as shown in Fig. 3(a). In this case, first electrode 360 is preformed on the top surface of bottom container 330 as previously mentioned.
Although not illustrated, by means of the second step, the necessary surface treatment is then performed and hydrophilic part 337 is formed on the inside surface of top container 370 wherein first electrode 350 is anchored. By means of the third step, first liquid 380 and second liquid 390 arc disposed at a position in the drawing on the inside of top container 370. It is preferred that the assembly during step 3 is performed with the top and bottom reversed, opposite to that shown in Fig. 5 .
Fig. 6 is a cross section showing the light-emitting device that is the fifth preferred embodiment of the present invention. It differs from the first embodiment in that liquid lens means 480 and 490 comprise at sub-assembly 495. The structural parts that arc shown by numbers wherein 400 has been added to the reference number in Fig. I have the same effect as the structural parts in Fig. 1.
Sub-assembly 495 comprises top container 470 and a base wall 474. Hydrophilic part 477 is formed by surface treatment of the top surface of base wall 474. On the other hand, first electrode 450 is formed by printing or another means along the base of base wall 474. The center of base wall 474 comprises a lens for the condensation of light and an enlarged part 476 that serves as a projection for the evacuation of air bubbles from at least near the center is made during assembly Consequently, first electrode 450 has a horizontal part 451 and a curved part 452 that projects out toward enlarged part 476
Fig 7 shows the method for producing light-emitting diode 410 shown in Fig 6 Fig. 6(a) and (b) show the first and second steps, respectively.
By means of the first step, sub-assembly 495 is produced. The step for producing this sub-assembly 495 comprises each step of molding of base 474, forming first electrode 450 on top of the base of base wall 474, and forming hydrophilic part 477 by surface treatment of the top surface of base wall 474 The molding of base wall 474 includes the formation of alignment means for aligning with bottom container 430 during assembly as described below. There must be a window made from a transparent material at least near the center of base wall 474 Part of the window can be separately formed by a material that is different from the material used for the other part and anchored to an outside frame of base wall 474 once this frame has been molded.
By means of the second step, sub-assembly 495 is assembled as a sub-assembly 498 on the side of the light-emitting clement comprising light-emitting element 440, substrate 420, and bottom container 430. An alignment means 479 that is shown as a post is housed in a hole of a complementary shape made in bottom container 430 in conformity with light-emitting element 440 and the optical axis of the lens system. Moreover, bottom container 430 comprises an electrical connection means that is not illustrated, and when sub-assemblies 495 and 498 are mechanically engaged, glued, or anchored by another means, the first and second electrodes can be electrically connected to substrate 20, which is connected to another circuit board.
Fig. 9 is a drawing showing the light-emitting device that is a seventh embodiment of the present invention. Fig. 9(a) shows the state during production, and Fig. 9(b) shows the completed state. The light-emitting device of the present embodiment is similar in terms of structure and operation to light-emitting device 10 of the first embodiment in Fig. 1 .The parts that have the same effect are shown with 600 added to the reference number. The difference from light-emitting device 10 is an electrode 635 and the method by which the isolated structure thereof is produced.
The light-emitting device in Fig. 9 is made by assembling top container 670 on top of sub-assembly 698 comprising light-emitting element 640, A conductive part 650 that forms the electrode is used for sub-assembly 698 comprising light-emitting element 640. The entire conductive member 650 is made from a conductive metal, or it is made by depositing a conductive coating on the surface of an insulating material. Conductive member 650 is of sufficient thickness and is enclosed around the outside of light-emitting element 640. It is possible to provide an effective condensing function for [the light from] light-emitting element 640 when the inside surface 634 of open part 634 of conductive member 650 reflects light emitted from light-emitting element 640.
By means of this structure, electrode 650 and first liquid 680 and second liquid 690 arc insulated as in the other embodiments, and a field can be provided such that it intersects part 638 by interaction between first electrode 650 and second electrode 660. That is, the first liquid is as shown by the solid line in Fig. 9(b) when a field is not applied, and as shown by the broken line when a field is applied- As a result, the condensed state of the light from light-emitting element 640 is changed.
Fig. 10 is a cross section representing the light-emitting device that is the eighth embodiment of the present invention. Fig. 10(a) is a drawing of the assembly process and Fig. 10(b) is a drawing of the completed state. By means of the present embodiment, a light-emitting device 710 comprises actuator-type module 795, which has a lens system with a lens that is moved mechanically in place of the liquid lens. That is, one or several lenses 793 are moved inside module 795 to change the condensed state of light irradiated from light-emitting device 740.
Light-emitting device 710 comprises module 795 and light-emitting clement assembly 798 on the side of the light-emitting clement. The light-emitting clement assembly comprises substrate 720 on which light-emitting element 740 is mounted, and bottom container 730 enclosing light-emitting element 740 on substrate 720, as in the other embodiments.
Module 795 comprises movable lens 793 inside container 770. There is a first anchored lens 775 on the top surface of the module, and a second anchored lens 776, which protrudes down in the center, at the base of the module. Alignment means 779 is further produced around the outside of the base. Part of second anchored lens 776 can prevent the formation of air bubbles at least near the center of resin 735 when assembled with light-emitting element assembly 798. Moreover, the optical axis of module 795 and light-emitting element 740 can be precisely aligned by the aligning effect of aligning means 779. It should be noted that module 795 and light-emitting clement assembly 798 can be glued and anchored together by resin 735, or by a resin having adhesion that is different from that of resin 735. An example of the resin for gluing in this case is silicone resin.
Figs. 11 and 12 show other versions of the method for producing the electrodes that can be used in the light-emitting device of the above-mentioned embodiments. Fig. 11 is an example of the formation of a second electrode that is used in embodiments other than the fourth embodiment (refer to Fig. 5). The structural elements that are the same as those in the other embodiments arc shown by reference numbers to which 800 is added and a description is not given.
As shown in Fig. 11(a), second electrode 860 is anchored or deposited along the inside surface of box 872 by the process for making top container 870. As shown in Fig. 11(a), second electrode 860 can be formed such that it extends perpendicular along inside surface 871; as shown in Fig. 11(b), an inside surface 1871 of the open part of a box 1872 can be formed such that it is inclined and s second electrode 1860 can be disposed facing the direction of inclination; or as shown in Fig. 11(c), a protruding wall 2873 can he made on the inside surface of the open part of a box 2872 such that a horizontal surface can he formed facing down, and a second electrode 2860 can be formed along this horizontal surface.
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US9395065 15 feb 2012 19 jul 2016 Robert Bosch Gmbh Device and method for manipulating an emission characteristic of a light-emitting diode
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Internationell klassificering H01L33/56, H01L33/58, H01L33/60
Kooperativ klassning H01L33/54, H01L33/58, G02B3/00, G02B26/004, G02B3/14
Europeisk klassificering G02B3/14, H01L33/58, H01L33/54
31 maj 2006 AX Request for extension of the european patent to
31 maj 2006 AK Designated contracting states:
7 jan 2010 REG Reference to a national code