Source: https://patents.com/us-10390587.html
Timestamp: 2019-10-19 04:33:53
Document Index: 540834937

Matched Legal Cases: ['artz\n2628440', 'art\n6510626', 'Application No. 04', 'application No. 10', 'application No. 10', 'Application No. 200480044477', 'Application No. 200910150976', 'Application No. 200480044477', 'Application No. 2006', 'Application No. 04', 'application No. 201080002797', 'application No. 10150628', 'application No. 2012', 'application No. 99125770', 'application No. 99125770', 'application No. 16892908', 'application No. 2218']

US Patent # 1,039,0587. Device for high-heeled shoes and method of constructing a high-heeled shoe - Patents.com
United States Patent 10,390,587
Hughes , et al. August 27, 2019
Device for high-heeled shoes and method of constructing a high-heeled shoe
Provided is a device for insertion into a high heel shoe, having a rear region positioned to underlying a wearer's calcaneal tuberosity, the rear region being shaped to accommodate a planer surface of the wearer's calcaneal tuberosity, an upper surface of said rear region having a raised portion underlying an area of the wearer's calcaneus immediately forward of the wearer's calcaneus tuberosity; and a forward region positioned to underlie at least a portion of the shafts of the wearer's metatarsals, the second upper surface of said forward region having a raised portion which gradually rises to an apex position to underlie the shafts of the wearer's second and third metatarsals.
Hughes; Brian G. R. (San Antonio, TX), Dananberg; Howard (Bedford, NH)
HBN SHOE, LLC (Salem, NH)
15/057,925
US 20170251749 A1 Sep 7, 2017
Current International Class: A43B 17/02 (20060101); A43B 7/14 (20060101)
Field of Search: ;36/174,71,180,92,145,43
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Primary Examiner: Tompkins; Alissa J
Assistant Examiner: Ferreira; Catherine M
1. A device for insertion into a high heel shoe comprising: a lateral side and a distal side, a rear region having a heel supporting surface configured to underlie a wearer's calcaneal tuberosity, the rear region being configured to accommodate the wearer's lateral and medial tuberosities, wherein the rear region heel supporting surface includes separate first and second elongated ellipsoid shaped depressed surface areas extending below the heel supporting surface, located and configured to underlie respectively the lateral and medial tuberosities of the wearer's calcaneus when the device is inserted into a high heel shoe and the high heel shoe is worn, wherein the first elongated ellipsoid shaped depressed surface area is on a medial side of the device and is 2-5 times larger in area, and deeper than the second elongated ellipsoid shaped depressed surface area located on a lateral side of the device, wherein forward portions of the first and second elongated ellipsoid shaped depressed surface areas rise to crescent shaped apices configured to underlie areas forward of the tuberosity of the calcaneus of the wearer; and a forward region configured to underlie at least a portion of the shafts of the wearer's metatarsals, the upper surface of said forward region having a generally rounded or ellipsoid shape raised portion which rises an apex configured to underlie the shafts of the wearer's second and third metatarsals, wherein the first elongated ellipsoid shaped depressed surface area has an elongate axis running in a rear-to-forward direction of the device and skewed in a direction towards the medial side of the device, and the second elongated ellipsoid shaped depressed surface area has an elongate axis running in a rear-to-forward direction of the device and skewed in a direction towards the lateral side of the device.
2. The device of claim 1, wherein the first elongated ellipsoid shaped depressed surface area is about 1/3 mm deeper than the second elongated ellipsoid shaped depressed surface area.
3. The device of claim 1, wherein the apex of the first and second crescent shaped apices are 2-8 mm high relative to a bottom surface of the device.
4. The device of claim 1, wherein the apex of the raised portion of the forward region is 2-8 mm high relative to a bottom surface of the device.
5. The device of claim 1, wherein the device comprises a heel piece incorporating the rear region and a metatarsal piece incorporating the forward region.
6. The device of claim 1, wherein the forward region is canted to a medial side.
7. The device of claim 1, wherein the device is left and right shoe specific.
8. The device of claim 7, wherein the left and right shoe pieces are mirror images of one another.
9. A high heel shoe having a device as claimed in claim 1 mounted therein.
10. A high heel shoe as claimed in claim 9, wherein the device is mounted or incorporated into an insole board or sock liner of the shoe.
11. A device for insertion into a shoe comprising: a lateral side and a medial side, a heel cup having a heel supporting surface configured to underlie a wearer's lateral and medial tuberosities, wherein the heel cup heel supportive surface includes separate first and second elongated ellipsoid shaped depressed surface areas, extending below the heel supporting surface, located and configured to underlie the lateral and medial tuberosities of the wearer's calcaneus when the shoe is worn, wherein the first elongated ellipsoid shaped depressed surface area is on a medial side of the device and is 2-5 times larger in area, and deeper than the second elongated ellipsoid shaped depressed surface area located on a lateral side of the device, wherein forward portions of the first and second elongated ellipsoid shaped depressed surface areas have crescent shaped raised apices configured to underlie areas forward of the tuberosity of the calcaneus of the wearer, and wherein the first and second elongated ellipsoid shaped depressed surface area has an elongate axis running in a rear-to-forward direction of the device and skewed in a direction towards the medial side of the device, and the second elongated ellipsoid shaped depressed surface area has an elongate axis running in a rear-to-forward direction of the device and skewed in a direction towards the lateral side of the device.
12. The device of claim 11, wherein the first elongated ellipsoid shaped depressed surface area is about 1/3 mm deeper than the second elongated ellipsoid shaped depressed surface area.
13. The device of claim 1, wherein the first elongated ellipsoid shaped depressed surface area is 24 times larger in surface area than the second elongated ellipsoid shaped depressed surface area.
14. The device of claim 1, wherein the first elongated ellipsoid shaped depressed surface area is 2.sup.1/2-3 times larger in surface area than the second elongated ellipsoid shaped depressed surface area.
15. The device of claim 11, wherein the first elongated ellipsoid shaped depressed surface area is 2-4 times larger in surface area than the second elongated ellipsoid shaped depressed surface area.
16. The device of claim 11, wherein the first elongated ellipsoid shaped depressed surface area is 2.sup.1/2-3 times larger in surface area than the second elongated ellipsoid shaped depressed surface area.
FIG. 1 is a diagrammatic medial side view of the bones of the human foot 10. For purposes of this application, references to rearward mean in the direction of the rear of the foot or heel 20; references to forward or toeward mean in the direction of the front of the foot 30 where the toes or phalanges 31 are located; references to medial mean the side of the foot where the arch 40 is located; references to lateral mean the outside of the foot; and references to upper or top and lower, bottom or under assume the foot or shoe is oriented in an upright position.
The heel 20 (also known as the tarsus) includes the talus 21 and the calcaneus 22 bones. The rear lower surface of the calcaneus 22 has a slight protuberance 23 known as the calcaneal tuberosity.
Referring to FIG. 1A, the calcaneus is an irregularly shaped quadrangular bone also called the heel bone or os calcis. As can be seen particularly in FIG. 1A, the medial side of the calcaneal tuberosity, i.e. the lower part of the posterior surface of the calcaneus is not precisely on the same ground or plane as the lateral tuberosity. This slight difference in calcaneal anatomy leads to ankle instability particularly for wearers of high heel shoes.
The bones of the foot also include the navicular 41, the cuneiform 42, the metatarsals 45 and the phalanges, or toes, with the big toe 31 visible in FIG. 1. The metatarsal heads 46 are located at the forward end of the metatarsal shafts 47. The metatarsals are numbered 1 to 5, with 1 designating the big toe.
As will be appreciated, a conventional high-heeled shoe such as shown in FIG. 1 places the rearward part of the wearer's foot essentially on an inclined plane. As a result, the foot is urged forward by gravity into the toe box in standing or walking. This results in pressure on the ball or forefoot regions and toe jamming which often gives rise to a burning sensation in these areas of the foot, as well as fatigue and discomfort in the foot and other areas of the body.
In U.S. Pat. No. 5,373,650, I described a rigid or semirigid orthotic under the heel and extending forward, with arch support, to a point behind the metatarsal heads of the foot. The heel in this device is supported parallel to the ground or tilted slightly backwards.
In U.S. Pat. No. 5,782,015, I described a high-heeled shoe design in which the heel is positioned more parallel or slightly downwardly inclined angle relative to the shank plane and which has an arch support that supports the head of the navicular in approximately the same plane as the wearer's heel bones. My PCT Publication WO98/14083, published Apr. 9, 1998, describes a rigid molded device comprising a heel cup and an anatomically shaped arch appliance.
The foregoing discussion of the prior art derives primarily from my earlier U.S. Pat. No. 7,322,132 in which I provide a thin flexible shoe insert which readily can be adapted to any style shoe and which can be incorporated into a shoe without requiring modifications to a shoe last or adding manufacturing complexity. The insert has two slightly raised areas under the heel and the metatarsals. Although the insert has two only slightly raised areas, it significantly increases wearer comfort even in very high heels. The insert does not require that the heel be repositioned to a plane parallel with the floor as is the case in some of the prior art. Other than in the two slightly raised areas, the insert can be extremely thin, thereby minimizing any effect on fit of the shoe and eliminating any adverse effect on the style or appearance of the shoe. Alternatively, the thin flexible insert can be placed in the shoe by the wearer. See also my U.S. Pat. Nos. 7,595,346, 7,814,688 and 7,962,986.
While high heel shoes in accordance with my aforesaid US '132, '346, '688 and '986 patents enjoy considerable commercial success and are available from a number of manufacturers in numerous countries, I have found that changing the shape of the heel region to better accommodate the plantar surface of the calcaneal tuberosity, comfort and ankle stability is unexpectedly and significantly improved. More particular, the present invention provides a device for insertion into high heel shoes and the corresponding method of constructing shoes using the device. The device comprises a rear region positioned to underlie the calcaneal tuberosity the wearer. The rear region is shaped to accommodate the plantar surface of the calcaneal tuberosities and includes first and second essentially ellipsoid shaped depressions to accommodate the calcaneal tuberosity of the wearer. The first depression, on the medial/inside of the device, i.e., under the medial tuberosity, is the larger of the two depressions, and is slightly deeper than the second depression on the lateral/outside of the device. Typically the depression on the medial/inside is 2-5 times larger than the depression on the lateral/outside preferably 2-4 times larger, more preferably 21/2-3 times larger, most preferably about 23/4 times larger in plan, than the depression on the lateral/outside of the device, i.e., under the lateral tuberosity, and the base level of the depression under the lateral tuberosity is slightly higher, e.g., about 1-3 mm higher, more preferably 1-2 mm higher, most preferably about 1/3 mm higher over the base level of the depression under the medial tuberosity to accommodate the calcaneal tuberosity of the wearer. The toeward portions of the first and second depressions gradually rise to crescent shaped apices lying under the area forward of the tuberosity of the calcaneus. The device also includes a forward region positioned to underlie at least a portion of the shafts of the metatarsals, the upper surface of said forward region having a portion which gradually rises to an apex positioned to underlie the shafts of the second and third metatarsals. In the preferred embodiment, the device has a bridging or middle region which connects the forward and rear regions, the device is flexible and the upper surface of the device is smoothly contoured between all regions. A feature and advantage of the device of the present invention is that the device may universally be applied to conventional high-heeled shoes without the need to otherwise modify the shoes or the shoe last. A shoe may be constructed with the device according to the present invention by incorporating the device into the shoe during the manufacturing process or the device may be applied post-manufacture by the wearer.
FIG. 1A is a rear view of the calcaneus.
FIGS. 2A and 2B are top plan views of an embodiment of the device of the present invention showing right (FIG. 2A) and left (FIG. 2B) shoe devices.
FIG. 3 is a side cross-sectional view of the device of the present invention shown in FIG. 2B, taken along plane "III-III."
FIG. 4 is a contour drawing of the device of FIG. 2A.
FIGS. 6A-6D are views, similar to FIGS. 2A and 2B, of an alternative embodiment of the invention.
The present invention provides a device which improves comfort and is easily installed in high-heeled shoes. For purposes of this invention, it is to be understood that high-heeled shoes include all footwear having a heel which is about one inch or higher. The benefits of the invention are achieved when a device is positioned in a shoe to underlie the metatarsal shafts and calcaneus of the wearer. Typically, the device is positioned on the insole board or sock liner of a high-heeled shoe. Preferably, the device is sufficiently flexible so that it readily conforms to the upper surface of the insole board or sock liner on which it is positioned. The device may be formed of any materials known to those of ordinary skill in the art that can be molded or shaped and that will produce a device flexible under normal conditions of use of a shoe, while retaining sufficient dimensional stability to retain the benefit of the invention.
In the preferred embodiment, the device is shaped to underlie at least (i) the portion of the heel extending from the edge of the tuberosity of the calcaneus to the portion of the heel that is immediately forward of the tuberosity of the calcaneus, and (ii) the area under the second and third metatarsal shafts. The device may extend beyond these areas and may be shaped to conform to the shape of the sock liner or insole board. Optimally, the device is narrower than the sock liner when it is to be positioned under the sock liner. This narrower size allows the edge of the sock liner to be adhered to the insole board along the edges of the device of the invention. Depending on the style of the shoes this narrower configuration may be particularly desirable.
The device has two distinct areas: a first distinct heel area that underlies the calcaneal tuberosities of the wearer, and which has two depressed areas shaped generally to accommodate respectively the lateral and medial tuberosities of the wearer's calcaneal anatomy. The depressed areas rise from their respective forward edges of the tuberosity of the calcaneus to a crescent-shaped apices underlying the calcaneus in the area forward of the tuberosity of the calcaneus of the wearer's foot. The device also includes a second distinct raised area located within a shoe to underlie the metatarsal shafts of the wearer's foot, with its apex under or between the second and third metatarsal shafts. The first and second raised areas are joined by a bridging or middle region. For clarity, it is to be understood that references to narrow and wide mean the side-to-side dimensions of the shoe or device while references to raised, lowered, thinness, depth or height mean the vertical dimensions of the device.
FIGS. 2-5 illustrate an exemplary embodiment of a device 100 consistent with the invention. The device 100 is formed from a flexible material, e.g., molded flexible plastic or rubber, such as polyurethane, thermoplastic elastomer (TPE), thermoplastic rubber (TPR), polyvinyl chloride (PVC) or ethylene vinyl acetate (EVA). The raised areas of the device have a Shore A hardness between about 20 and 90, and preferably have a Shore A hardness of about 30 to 50, and most preferably about 40. The entire device preferably but not necessarily is of the same hardness. The device 100 has a forward region 110 and a rear region 120. The device includes three raised areas 130, 135 and 140. Raised areas 130 and 135, located in the rear region, are generally crescent-shaped and positioned in a shoe to underlie the area immediately in front of the tuberosity 23 of the heel bone or calcaneus 22 of the wearer's foot. The toeward portions 131 and 132 of crescent-shaped raised areas 130 and 135 rise from depressions as will be described below found in the heel portion of the device so that the crescents are oriented as shown in FIGS. 2-5.
Referring in particular to FIGS. 2A-2B, FIG. 3 and FIG. 4, the device includes a lop-sided generally cardioid shaped or ellipsoid shaped depressions including a first ellipsoid shaped depressed area 136 located directly under the lateral tuberosity of the wearer's calcaneal anatomy, and a second ellipsoid shaped depressed area 138 located under the medial tuberosity of the wearer's calcaneal anatomy. The base level of depressed area 136 under the lateral tuberosity is slightly higher, typically about 1-3 mm higher, preferably about 1-2 mm higher, most preferably about 1/3 mm higher, over the base level of depressed area 138 under the medial tuberosity to accommodate the calcaneal tuberosity of the wearer. Depressed area 138 under the medial tuberosity is 2-5 times larger in plan, preferably 2-4 times larger, more preferably 21/2-3 times larger, most preferably about 23/4 times larger in plan, than the area 136 under the lateral tuberosity. Both depressed areas 136 and 138 are generally ellipsoid in shape.
A third raised area 140 is located in the forward region of the device which is canted to the medial side, and is positioned to underlie the metatarsal shafts 47 of the wearer's foot. Optimally, the apex of the third raised area 140 is located under or between the second and third metatarsal shafts. The third raised area 140 comprises a generally rounded or ellipsoid shape that rises to an apex in the toeward direction of the metatarsal heads. The forward raised area 140 preferably has a thinner aspect located towards the heel end and a wider aspect located towards the toeward end. Since the device includes a lop-sided section under the heel region, and the toeward region is canted to the medial side, the device is left/right shoe specific, the left and right pieces being mirror images of one another.
The apices of raised areas 130, 135 and 140 are 2 to 8 mm higher relative to the bottom surface of the device and, preferrably 2 to 5 mm higher, more preferably 2.5 to 4.5 mm, most preferably about 3.85 mm higher relative to the bottom surface of the device measured immediately forward of the forward raised area under the metatarsal shafts and immediately rearward of the raised areas under the calcaneus. In a particularly preferred embodiment each apex 130, 135 and 140 is approximately 3.3 mm high for a US size 1 women's shoe, approximately 3.9 mm higher for a US size 6 woman's shoe, and approximately 5.2 mm for a US size 16 women's shoe high relative to the bottom surface of the device (or their equivalents in other, e.g. English, European and Japanese shoe size scales) having a heel height of 1 to 5 inches. A bridge area 160 separates depressed areas 136 and 138, and is also depressed relative to the upper surface of the device surrounding the depressed areas 136 and 138. In the preferred embodiment the apices 130, 135 and 140 are of similar or the same height. Preferably, each apex 130, 135 and 140 is higher for higher heeled shoes and lower for lower heeled shoes. Also each apex 130, 135 and 140 preferably is lower for smaller sized shoes and higher for larger sized shoes. The size of raised areas 130, 135 and 140 also changes somewhat with shoe size with the size of the area increasing with increasing length and/or width. Typically the size of the raised areas both in terms of height and area is scaled to the shoe size with normal rules of scaling applying as the length and width of the shoes increases with increasing size. However, it has been found that a small range of sizes can use an identical device without significant loss of the improved comfort associated with the device. The critical factor on the comfort achieved with the device of the invention appears to be the location of the two raised regions--under the calcaneus but forward of the tuberosity of the calcaneus, and under the middle metatarsals but rearward of the heads of the metatarsals, and the size and location of the depressed areas under the calcaneus tuberosity.
Heel size from individual to individual typically varies far less than other aspects of foot dimensions. Accordingly the depressed areas 136 and 138 under the calcaneus tuberosity may be made essentially the same for all foot sizes provided the area under the medial tuberosity 138 is far larger than under the lateral tuberosity 136, and the base level of the depressed area 136 under the lateral tuberosity is somewhat higher over the base level of the depressed area 137 under the medial tuberosity. The proximal and the distal ends of the device, i.e., underlying the back of the heel and forward of raised area 140 are thin relative to the raised areas. Preferably these proximal and distal ends have a depth that results in their being flush with the upper surface of the shoe upper where it wraps around the upper surface of the insole board. Preferably the ends are also shaped to conform somewhat to the area extending between the edges of the upper that lie on the surface of the insole board. The thickness of these ends of the device typically will be from 0.2 to 1 mm thick.
The bridging or middle section or area of the device between the first raised areas 130, 135 and the second raised area 140 is also preferably thin relative to the raised areas. The thickness of this area is in part dictated by issues of structural integrity during the manufacturing process for the shoe. With stronger materials this area can, and ideally should be, no more than a millimeter thick. In general, this bridging or middle section or area must be thinner than the raised areas 130, 135 and 140, and preferably is no more than about 4 millimeters thick, more preferably about 2 mm thick for a US size 6 women's shoe and about 21/2 mm for a US size 10 women's shoe (or their equivalents in other size scales), This thinner bridging or middle region allows the device to more easily conform to the shape of the insole. The minimum width of this bridging or middle region is also dictated by manufacturing considerations with the optimal minimum width being that which will maintain the geometry of the forward and rear regions relative to each other. The maximum width is that which will not interfere with the appearance of the shoe. Preferably this bridging or middle region is narrower than the sock liner 54 and, like the ends of the device, the bridging or middle region sits flush with the upper surface of the upper that wraps around the insole board and generally conforms to the shape of the area created by the edges of the upper on the insole board.
Preferably, the upper surface of the device is smoothly contoured, with no sharp transitions or edges that could contribute to discomfort. Specifically, the transition between the apices of the raised areas and the surrounding areas of the device are filleted and smooth.
As described above, the invention contemplates a single flexible device into which both raised areas are incorporated. As shown in FIGS. 6A-6D, the invention also contemplates two separate flexible devices, heel area elements 300A/300B and metatarsal area elements 302A/302B, which together achieve the advantages of the invention. More specifically, FIGS. 6A-6D shows an alternative embodiment of the device in which the metatarsal elements 302A/302B have raised areas 304A/304B similar to raised area 140 of the FIG. 2A/2B embodiment, and the heel area elements 300A/300B have depressed areas 306A/B and 308A/Band raised areas 310A/B and 312A/B, similar to depressed 138/136 and 130/135 of the FIG. 2A/2B embodiment. In the FIGS. 6A-6D embodiment, the heel piece, and the metatarsal piece are individually positioned in a shoe. In that case, the region between the two pieces of the device is integral with the insole board or the sock liner and need not be flexible. A further manufacturing alternative is to incorporate one or both of the heel portion and metatarsal piece into the insole board. Yet a further alternative is to incorporate one or both of the heel portion and the metatarsal piece into a sock liner. However, for ease of manufacture, a single device having the separate raised areas joined by a bridging or middle section is preferred. In all cases, the portions of the device that are mounted on the insole board of a shoe must be flexible enough to readily conform to the upper surface of the insole board on which they are mounted. The invention also contemplates a single flexible device which embodies one or the other of the above raised areas and which is used in conjunction with a shoe or shoe part which incorporates the other raised area. The invention also contemplates using only the heel area element 300 as a heel cup. This latter embodiment has particular utility in sport shoes, particularly where the wearer is subjected to a lot of lateral movement, such as tennis and basketball. Finally, the invention contemplates shoes into which any of the foregoing described embodiments of the device has been incorporated.
The device 100 preferably is positioned in shoe 50 during the manufacturing process. Accordingly, this invention also provides a method of constructing a high-heeled shoe comprising: (a) assembling an upper, insole board and sole; (b) mounting above the insole board a flexible device comprising (i) a rear region positioned with its depressed areas to underlie the calcaneus tuberosity of the wearer; (ii) a forward region positioned to underlie at least a portion of the shafts of the metatarsals, the upper surface of said forward region having a portion which gradually rises to an apex positioned to underlie the shafts of the second and third metatarsals from a position behind the heads of metatarsals; (iii) a bridging or middle region which connects said forward and rear regions; and (iv) the upper surface of said device transitioning smoothly between all regions; and (c) affixing a sock liner to the insole board and to the device. The order in which these steps are done is the choice of the manufacturer. In a preferred embodiment of the invention, the device 100 is positioned on the insole board 53 of the shoe 50, and then a sock liner 54 is adhered to the top of the insole board and the device 100. It is also contemplated that the device 100 may be installed post-manufacture or post-sale in certain embodiments, e.g., by being placed on the insole board 53 or sock liner 54 post-manufacture. The device 100 may be attached to the insole board 53 and the sock liner 54 through means such as glue, pressure-sensitive adhesive (PSA), hook and loop fasteners, or mechanical fasteners such as nails or staples. In general, any means that will cause the raised areas of the device to remain in position may be used to position the device in the shoe. Device 100 also need not be separate from the sock liner but may be integral with the sock liner.
The device of the present invention provides unexpected advantages over the prior art. For example, although the device is only a few millimeters thick, the device causes the weight borne by the foot to be significantly shifted towards the heel and off the ball of the toot. As a result, the device reduces toe pain and general lower back pain associated with the wearing of heeled shoes. Thus, foot pain, endemic with the use of high-heeled shoes, is reduced or eliminated using the instant device. The device also improves ankle stability.
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