Source: https://patents.google.com/patent/JP4109122B2/en
Timestamp: 2020-08-13 18:17:57
Document Index: 95002208

Matched Legal Cases: ['arts 121', 'arts 121', 'arts 121', 'art 121', 'arts 121', 'art 122', 'art 122', 'art 122', 'art 121', 'art 121', 'art 221', 'art 221', 'art 221', 'art 321', 'art 321', 'art 421']

JP4109122B2 - Intake gas guidance system for reciprocating compressors - Google Patents
Intake gas guidance system for reciprocating compressors Download PDF
JP4109122B2
JP4109122B2 JP2002581839A JP2002581839A JP4109122B2 JP 4109122 B2 JP4109122 B2 JP 4109122B2 JP 2002581839 A JP2002581839 A JP 2002581839A JP 2002581839 A JP2002581839 A JP 2002581839A JP 4109122 B2 JP4109122 B2 JP 4109122B2
JP2002581839A
JP2004522047A (en
ウー，スン−テ
カン，キュン−ソク
ヒョン，ソン−イェオル
2001-04-16 Priority to KR20010020203A priority Critical patent/KR100404465B1/en
2001-05-25 Application filed by エルジー エレクトロニクス インコーポレイティド filed Critical エルジー エレクトロニクス インコーポレイティド
2001-05-25 Priority to PCT/KR2001/000878 priority patent/WO2002084121A1/en
2004-07-22 Publication of JP2004522047A publication Critical patent/JP2004522047A/en
2008-07-02 Publication of JP4109122B2 publication Critical patent/JP4109122B2/en
238000007906 compression Methods 0.000 claims description 42
238000005219 brazing Methods 0.000 claims description 7
The present invention relates to an intake gas guide system for a reciprocating compressor, and more specifically, when a compression unit is installed inside a reciprocating motor, the intake gas smoothly flows into the compression unit, thereby The present invention relates to a suction gas guide system for a reciprocating compressor capable of reducing sound.
In general, a reciprocating compressor has a method of sucking and compressing and discharging gas by converting the rotational motion of a drive motor into a reciprocating motion of a piston, and a reciprocating motion of a piston while the drive motor reciprocates linearly. It is roughly classified into a method of sucking and compressing and discharging gas by moving it.
FIG. 1 is a longitudinal sectional view showing an example of a reciprocating compressor in which a drive motor reciprocates linearly. As shown in the drawing, in a conventional reciprocating compressor, a suction pipe SP and a discharge are shown. A shell 10 through which the pipe DP is communicated, a reciprocating motor 20 fixed inside the container 10, and a reciprocating motor 20 are disposed inside the reciprocating motor 20, and compresses and discharges by sucking gas. A compression unit 30 to be moved, a frame unit 40 for supporting the reciprocating motor 20 and the compression unit 30, and a spring unit 50 for elastically supporting a movable element 22 of the reciprocating motor 20 in a moving direction to induce resonance. And is configured to include.
The reciprocating motor 20 is reciprocated between a stator 21 including an inner stator 21A and an outer stator 21B, and a gap between the inner stator 21A and the outer stator 21B. The outer stator 21B is provided with a winding coil 21C.
The compression unit 30 includes a piston 31 which is coupled to the magnet support member 22A of the reciprocating motor 20 and reciprocates together, and a front frame 41 which will be described later so that the piston 31 is slidably inserted. And a cylinder 32 that forms a compression space, and a suction valve that is attached to a gas passage hole 31b that is perforated at the tip of the piston 31, and that restricts gas suction by opening and closing the gas passage hole 31b. 33, and a discharge valve assembly 34 that is attached to the front end surface of the cylinder 32, covers the compression space, and restricts the discharge of the compressed gas.
In addition, an internal flow path 31a communicating with the suction pipe SP is formed in the transverse center in the center of the piston 31, and a gas passage hole 31b of the piston 31 is communicated with the internal flow path 31a. .
Further, the frame unit 40 is engaged with a front frame 41 in which the cylinder 32 is inserted and coupled while collectively supporting the front side surfaces of the inner stator 21A and the outer stator 21B, and a rear side surface of the outer stator 21B. The intermediate frame 42 is configured to support the outer stator 21B, and the rear frame 43 is coupled to the intermediate frame 42 and supports a rear end of a rear spring 52 described later.
The spring unit 50 includes a front spring 51 having both ends inserted and supported on the front surface of the coupling portion between the magnet support member 22A and the piston 31 and the inner surface of the front frame 41 corresponding thereto. The rear spring 52 is supported at both ends on the rear surface of the coupling portion between the magnet support member 22A and the piston 31 and the front surface of the rear frame 43 corresponding thereto.
In the figure, unexplained reference 22B indicates a magnet.
Hereinafter, the operation of the conventional reciprocating compressor configured as described above will be described.
First, when power is applied to the winding coil 21C of the outer stator 21B of the reciprocating motor 20 to form a flux between the inner stator 21A and the outer stator 21B, the inner stator 21A The movable element 22 positioned in the gap between the outer stators 21B continuously reciprocates along the direction of flux by the spring unit 50, and the piston 31 coupled to the movable element 22 By reciprocating inside the cylinder 32, the volume of the compression space changes, and the refrigerant gas is sucked into the compression space and compressed and discharged.
That is, during the suction stroke of the piston 31, the refrigerant gas is sucked into the container 10 through the suction pipe SP, and then passes through the internal flow path 31a and the gas passage hole 31b of the piston 31 to the suction valve 33. A series of processes in which the air is sucked into the compression space of the cylinder 32 while being opened, and is compressed to a predetermined pressure during the compression stroke of the piston 31, and then discharged through the discharge pipe 34 while opening the discharge valve assembly 34. Will repeat.
However, in such a conventional reciprocating compressor, the refrigerant gas sucked into the container 10 through the suction pipe SP is uniformly diffused into the container 10, so that the refrigerant gas per unit volume is obtained. Since the amount of refrigerant gas actually flowing into the compression space during the reciprocating motion of the piston 31 is small, the efficiency of the compressor is lowered.
In addition, the refrigerant gas that has flowed into the container 10 is preliminarily contacted with the reciprocating motor 20 inside the container 10 and preheated, and then sucked into the compression space, so that the specific volume of the refrigerant gas is increased. Since it increases, the performance of the compressor is disadvantageously reduced.
Further, when the suction valve 33 is opened and closed, a collision noise generated while the suction valve 33 collides with the front end surface of the piston 31 passes through the internal flow path 31a of the piston 31 to the entire interior of the container 10. There was an inconvenience that the noise of the compressor became intense by being transmitted.
Further, when the suction valve 33 is opened and closed, a pressure pulsation occurs while the instantaneously flowing refrigerant gas collides with the refrigerant gas to be sucked, and this pressure pulsation passes through the internal flow path 31a of the piston 31 and the suction pulsation occurs. Since the refrigerant gas cannot be sucked smoothly by being transmitted to the pipe SP side, there is a disadvantage that the efficiency of the compressor is lowered.
The present invention has been made in view of such conventional problems, and increases the density per unit volume of the refrigerant gas by allowing the refrigerant gas sucked into the container to quickly flow into the compression space. It is an object of the present invention to provide a suction gas guide system for a reciprocating compressor that can improve the efficiency of the compressor.
Another object of the present invention is to provide a reciprocating motion that can improve the performance of the compressor by preventing the intake gas from being heated before flowing into the compression space of the cylinder to increase the specific volume of the gas. An intake gas guide system for a compressor is provided.
Another object of the present invention is to reduce the noise of the compressor by canceling out the collision noise generated while the suction valve collides with the front end surface of the piston when the refrigerant gas is sucked. It is an object of the present invention to provide an intake gas guide system for a reciprocating compressor.
Another object of the present invention is to provide an intake gas guide system for a reciprocating compressor capable of smoothly sucking refrigerant gas by canceling out pressure pulsation generated when the intake valve is opened and closed. .
In order to achieve such an object, in a suction gas guide system for a reciprocating compressor according to the present invention, a container in which a suction pipe and a discharge pipe communicate with each other, and a predetermined gap are fixed inside the container. A reciprocating motor comprising a stator composed of an inner stator and an outer stator, and a movable element that is disposed in an air gap between the two stators and reciprocates; and a movable element of the reciprocating motor. It is coupled and reciprocates together, and is supported inside the reciprocating motor so that a piston in which an internal flow path is formed and a piston is slidably inserted to form a compression space. A compression unit comprising a cylinder, a frame unit that supports the reciprocating motor and the compression unit, and a spring that elastically supports a movable element of the reciprocating motor in a moving direction. A reciprocating compressor composed of a knit, and a first guide pipe coupled to the piston so as to extend inside an internal flow path of the piston, and the first guide pipe communicated with the first guide pipe. A second guide tube inserted into the first guide tube and coupled to the frame unit. The first guide tube has a bent portion formed at the end thereof that is bent toward the inner wall surface side of the internal flow path of the piston, and the end portion of the bent portion is in contact with the inner wall surface of the internal flow path. By maintaining this interval, a resonance space having an enlarged cross-sectional area is formed in a space surrounded by the bent portion , the first guide tube, and the piston .
As will be described below, in the suction gas guide system for a reciprocating compressor according to the present invention, the suction pipe of the container and the internal flow path of the piston are installed so that both ends face each other, and the suction pipe passes through the suction pipe. At least one combined gas guide tube forms a resonance space and is mounted on the same axis so that the gas sucked into the container is guided to the internal flow path of the piston inside the motor. As a result, the refrigerant gas is smoothly sucked into the internal flow path of the piston through the gas guide tube, so that the refrigerant gas suction rate is increased, the efficiency of the compressor is improved, and the refrigerant gas is generated when the refrigerant gas is sucked. Since the noise and vibration are attenuated and canceled in the resonance space, there is an effect that the reliability and efficiency of the compressor can be improved by reducing the flow resistance against the noise and the intake gas.
Further, since the refrigerant gas sucked into the container is blocked from being preheated by the motor, the specific volume of the refrigerant gas is prevented from being increased, so that the efficiency of the compressor is improved.
In addition, the gas guide pipe is manufactured into a plurality of parts and then assembled, thereby facilitating the assembly of the gas guide pipe and improving the productivity.
As shown in FIG. 2, in the reciprocating compressor equipped with the suction gas guide system according to the present invention, the container 10 in which the suction pipe SP and the discharge pipe DP are communicated, and the interior of the container 10 are fixed. A reciprocating motor 20 that is provided, a compression unit 30 that is disposed inside the reciprocating motor 20 and that compresses and discharges gas by suction, and supports the reciprocating motor 20 and the compression unit 30. A suction unit is mounted between the frame unit 40, the spring unit 50 that elastically supports the mover 22 of the reciprocating motor 20 in the movement direction to induce resonance, and the compression unit 30 and the frame unit 40. And a gas guiding unit 100 for guiding the gas.
The reciprocating motor 20 is reciprocated between a stator 21 including an inner stator 21A and an outer stator 21B, and a gap between the inner stator 21A and the outer stator 21B. The movable element 22 is configured to be performed.
The compression unit 30 includes a piston 31 which is coupled to the magnet support member 22A of the reciprocating motor 20 and reciprocates together, and a front frame 41 which will be described later so that the piston 31 is slidably inserted. A cylinder 32 that forms a compression space together with the piston 31, and a suction that is attached to the tip of the piston 31 and opens and closes a gas passage hole 31b of the piston 31, which will be described later, to restrict gas suction. A valve 33 and a discharge valve assembly 34 which is attached to the front end surface of the cylinder 32 and covers the compression space and restricts the discharge of the compressed gas.
Further, an internal flow path 31a communicating with the suction pipe SP is cut and formed at a predetermined depth inside the piston 31, and a gas passage penetrating the distal end surface of the piston 31 is passed through the internal flow path 31a. The hole 31b is communicated and formed.
The frame unit 40 is in contact with the front side surfaces of the inner stator 21A and the outer stator 21B to be collectively supported, and the front frame 41 into which the cylinder 32 is inserted and coupled, and the rear side surface of the outer stator 21B. And an intermediate frame 42 that supports the outer stator 21B and a rear frame 43 that is coupled to the intermediate frame 42 and supports a rear end of a rear spring 52 described later.
The spring unit 50 includes a front spring 51 whose both ends are supported on the front surface of the coupling portion between the magnet support member 22A and the piston 31 and the inner surface of the front frame 41 corresponding thereto, The rear spring 52 is supported at both ends on the rear surface of the coupling portion between the magnet support member 22A and the piston 31 and the front surface of the rear frame 43 corresponding thereto.
In addition, the gas guide unit 100 may be configured by combining one guide pipe or two or more guide pipes. Hereinafter, the case of a gas guide unit including two guide pipes will be described. To do.
As shown in FIGS. 3 and 4, the gas guide unit 100 includes a first guide pipe 110 that is inserted into and coupled to the internal flow path 31 a of the piston 31, and a front part inside the first guide pipe 110. The second guide tube 120 is inserted so that the predetermined range is always overlapped and coupled on the same axis.
In addition, the first guide tube 110 is screwed and fastened to a flange portion 31c formed at the rear end of the piston 31 with a bolt (not shown) so as to be coupled to the magnet support member 22A. The two guide tubes 120 are screwed and fastened to the inner side surface of the rear frame 43 of the frame unit 40 with bolts (not shown).
Further, the outer diameter of the first guide tube 110 is such that a predetermined first resonance space S1 is formed between the outer peripheral surface of the first guide tube 110 and the inner peripheral surface of the piston 31 opposed to the outer surface. In addition, the piston 31 is formed to be somewhat smaller than the inner diameter of the internal flow path 31a, and the rear side end of the first guide tube 110 is in close contact with the flange portion 31c formed at the rear end of the piston 31, The front side end is formed shorter than the entire length of the internal flow path 31a of the piston 31 and communicated therewith.
In addition, an outward bent portion 111 toward the inner peripheral wall of the internal flow path 31a is formed at the front side end of the first guide tube 110 so that a step is formed on the inlet side of the first resonance space S1. Suddenly.
Meanwhile, the second guide tube 120 includes a large-diameter tube portion 121 fixed to the rear frame 43, and is formed to extend in a reduced size in front of the large-diameter tube portion 121 so as to be inside the first guide tube 110. And a small-diameter pipe portion 122 to be inserted.
The large-diameter pipe portion 121 is formed with at least one baffle portion 121A (one is shown in the figure) that divides the inside into a plurality of resonance spaces S2 and S3. Each baffle portion 121A is preferably formed substantially perpendicular to the gas flow direction.
In addition, the large-diameter pipe portion 121 is integrally formed with the baffle portion 121A so as to be formed in a hollow cylindrical shape on both outer side surfaces of the baffle portion 121A, thereby forming second and third resonance spaces S2 and S3. The first and second pipe parts 121B and 121C and the first and second side plate parts 121D and 121E formed on the side surfaces of the first and second pipe parts 121B and 121C.
At this time, as shown in FIGS. 3 and 4, the outer diameters of the first pipe portion 121B and the second pipe portion 121C are formed in the same manner as the outer diameters of the baffle portion 121A and the side plate portions 121D and 121E. In the center of the baffle part 121A and the side plate parts 121D and 121E, through holes 121a, 121d and 121e are located on the same axis as the centers of the suction pipe SP, the small diameter pipe part 122 and the internal flow path 31a, respectively. It is formed.
The first side plate portion 121D is formed on the front side of the large-diameter tube portion 121. The small-diameter tube portion 122 is formed to extend or engage with the through-hole 121d, and the second side plate portion 121E A flange portion (not shown) coupled to the rear frame 43 is formed.
The inlet end of the small-diameter pipe part 122 is preferably formed by rounding the inner corner of the small-diameter pipe part 122, the first pipe part 121B and the first side plate part 121D are integrally formed, and the other members are It can also be welded by ultrasonic welding or brazing.
In the figure, unexplained reference numeral 22B indicates a magnet, and the same reference numerals are given to the same parts as in the prior art.
Hereinafter, the operation and effect of the first embodiment of the intake gas guide system of the reciprocating compressor according to the present invention configured as described above will be described.
First, when a power source is applied to the reciprocating motor 20 to form a flux between the inner stator 21A and the outer stator 21B, the spring unit 50 causes the movable element 22 to move straight along the flux direction. When the piston 31 reciprocates linearly inside the cylinder 32, a pressure difference is generated in the compression space of the cylinder 32. Due to this pressure difference, the refrigerant gas is transferred to the piston 31. A series of processes in which the air is sucked into the compression space of the cylinder 32 through the internal flow path 31a and compressed and discharged are repeated.
That is, as shown in FIG. 5, during the suction stroke of the piston 31, after the refrigerant gas (in the figure, “solid line arrow”) is sucked into the container 10 through the suction pipe SP and filled, During the intake stroke of the piston 31, the refrigerant gas filled in the container 10 is supplied to the large diameter pipe portion 121 and the small diameter pipe portion 122 of the second guide pipe 120, the first guide pipe 110, and the piston 31. The air is sucked into the compression space of the cylinder 32 while opening the suction valve 33 through the internal flow path 31a and the gas passage hole 31b.
At this time, the refrigerant gas guided to the internal flow path 31a of the piston 31 is sucked into the compression space while opening the suction valve 33 immediately through the gas passage hole 31b, so that the unit volume of the refrigerant gas Since the hit density is increased, the efficiency of the compressor is improved.
In addition, the refrigerant gas that has flowed into the container 10 through the suction pipe SP is guided to the compression space of the cylinder 32 through the gas guide unit 100, so that direct contact with the motor is largely blocked. Therefore, an increase in the specific volume of the refrigerant gas due to motor heat or the like is suppressed, so that the refrigerant gas suction amount is improved and the efficiency of the compressor is improved.
In addition, the first guide pipe 110 and the second guide pipe 120 of the gas guide unit 100 are arranged so as to always overlap when the piston 31 reciprocates, thereby preventing leakage when the refrigerant gas is sucked. Therefore, the refrigerant gas suction rate is improved, and the efficiency of the compressor is improved.
Further, the suction pipe SP, the second guide pipe 120, and the first guide pipe 110 are all arranged on the same axis, and in particular, the large-diameter pipe portion 121 is arranged on the suction side of the second guide pipe 120. In addition, since the connection portion between the large-diameter pipe portion 121 and the small-diameter pipe portion 122 is rounded, the refrigerant gas is smoothly sucked into the compression space of the cylinder 32 immediately through the suction pipe SP. The gas suction rate is improved and the efficiency of the compressor is improved.
Thereafter, as shown in FIG. 6, during the compression stroke of the piston 31, the refrigerant gas sucked into the compression space of the cylinder 32 is compressed and discharged while opening the discharge valve 34.
At this time, the suction valve 33 opened at the time of suction of the refrigerant gas comes to collide with the front end surface of the piston 31 while being closed at the time of compression, and therefore, noise is generated between the suction valve 33 and the piston 31 (see FIG. In the middle, a 'dotted arrow') is generated, and this noise flows through the internal flow path 31a of the piston 31 in the opposite direction to the gas suction direction. The sound is attenuated by the first resonance space S1 formed between the internal flow path 31a of the piston 31 and the first guide tube 110, and the noise in the high frequency region is the large diameter of the second guide tube 120. Since the second resonance space S2 and the third resonance space S3 formed in the pipe portion 121 are gradually attenuated while passing through the second resonance space S3 sequentially, the reliability of the compressor is improved.
Further, a part of the refrigerant gas sucked in while the suction valve 33 is opened and closed flows backward, so that the refrigerant gas flowing backward collides with the refrigerant gas sucked through the internal flow path 31a of the piston 31 and pressure Pulsation is induced, and thus the pressure pulsation flows in the direction opposite to the refrigerant gas suction direction and disturbs the new inflow of refrigerant gas. Such pressure pulsation together with the collision noise causes the first to first pulsations. A part of the three resonance spaces S1, S2, and S3 cancel each other and the amount of refrigerant gas newly sucked increases, so that the efficiency of the compressor is improved.
In addition, since the large-diameter pipe portion 121 is fixed to the rear frame 43 side, it does not move together during the reciprocating motion of the piston 31, thereby suppressing an increase in flow path resistance due to the refrigerant gas. Efficiency can be improved.
Further, when the gas guide unit 100 is assembled, in particular, the large-diameter pipe portion 121 is assembled by ultrasonic waves or brazing after being separately formed into a plurality of members, thereby assembling the gas guide unit 100. The process becomes smooth and productivity is improved.
The second embodiment of the intake gas guide system for the reciprocating compressor according to the present invention will be described below.
As described above, in the first embodiment of the present invention, the first guide tube 110 and the second guide tube 120 are separately fixed to the piston 31 and the rear frame 43, respectively. In the second embodiment, As shown in FIG. 7, the first guide tube 210 and the second guide tube 220 are all engaged with the piston 31, or, as shown in FIG. 8, the first guide tube 310 and the second guide tube 320 are engaged. Are all engaged with the rear frame 43.
As shown in FIG. 7, when the first guide tube 210 and the second guide tube 220 are all engaged with the piston 31, the first guide tube 210 is inserted into the internal flow path 31 a of the piston 31. The second guide tube 220 extends through the through hole 43a formed in the rear frame 43 and extends to the rear side of the compressor, and faces the suction tube SP of the container 10. Are engaged.
Further, as described above, the outer diameter of the first guide tube 210 is smaller than the inner diameter of the piston 31, so that the outer peripheral surface of the first guide tube 210 and the inner peripheral surface of the piston 31 are formed. The first resonance space S1 is formed together, and an outward bent portion 211 is formed at the front end of the first guide tube 210.
The second guide tube 220 is formed on the outside of the piston 31 and connected to the first guide tube 210. The second guide tube 220 is formed with a large-diameter tube portion 221 and has a large diameter. The tube portion 221 includes a baffle portion 221A and first and second tube portions formed on both side surfaces of the baffle portion 221A integrally with the baffle portion 221A to form the second and third resonance spaces S2 and S3. 221B and 221C, and first and second side plate portions 221D and 221E coupled to both side surfaces of the first and second pipe portions 221B and 221C.
At this time, it is preferable that the inlet end of the first guide pipe 210 is slowly rounded in the inner direction, and the large diameter pipe part 221 of the second guide pipe 220 is connected to the second pipe part 221C and the second pipe part 221C. The two-side plate portion 221E can be integrally formed and the others can be joined by ultrasonic waves or brazing.
As described above, when all of the first guide tube 210 and the second guide tube 220 are engaged with the piston 31, the first guide tube 210 and the second guide tube 220 are reciprocated together by the reciprocating motion of the piston 31. The refrigerant gas flowing into the container 10 is guided to the compression space of the cylinder 32 while performing the above. At this time, since the first guide tube 210 and the second guide tube 220 are engaged together, the refrigerant gas is not leaked between the guide tubes 210 and 220, and the amount of suction is improved.
Further, as a third embodiment of the suction gas guide system of the reciprocating compressor according to the present invention, as shown in FIG. 8, the first guide pipe 310 and the second guide pipe 320 are all engaged with the rear frame 43. In this case, the first guide tube 310 is formed with a large-diameter tube portion 321 having the same baffle portion 321A as in the second embodiment, and the second guide tube 320 has a through hole 43a in the rear frame 43. It is also possible to form an extension 331 to be inserted into the.
At this time, the first guide pipe 310 is coupled to the large diameter pipe part 321 fixed to the inner surface of the rear frame 43 and the front side of the large diameter pipe part 321, so that the internal flow path 31 a of the piston 31. And a small-diameter pipe portion 322 inserted deep inside.
In addition, the first guide tube 310 is always located inside the internal flow path 31a during the reciprocating motion of the piston 31, but the first guide tube 310 is separated from the piston 31 in the rear frame. 43, the distance a from the end of the internal flow path 31a of the piston 31 to the front end of the small-diameter pipe 322 is such that the rear side surface of the inner stator 21A and the magnet support member 22A corresponding thereto. It is preferably formed longer than the distance b between the inner side surfaces.
The large-diameter pipe portion 321 is integrated with the baffle portion 321A and the baffle portion 321A, and is coupled to both side surfaces of the baffle portion 321A in a hollow cylindrical shape so that the second and third resonance spaces S2, The first and second tube portions 321B and 321C forming S3, and the first and second side plate portions 321D and 321E coupled to both side surfaces of the first and second tube portions 321B and 321C are configured. .
The first side plate portion 321D is formed on the front side of the large-diameter tube portion 321, and the small-diameter tube portion 322 is engaged with a through hole (not shown) formed in the center of the first-side plate portion 321D. A flange portion (not shown) coupled to the rear frame 43 is engaged with the second side plate portion 321E.
In addition, the first tube portion 321B and the first side plate portion 321D are integrally formed, and the other members can be welded together by ultrasonic welding or brazing.
In addition, it is preferable that the inlet end of the small-diameter pipe portion 322 is formed by rounding the inner portion thereof.
On the other hand, an extension 331 penetrating the rear frame 43 extends from the flange portion (not shown) engaged with the rear frame 43 in the second guide tube 320.
In this case, since the first guide tube 310 and the second guide tube 320 are all engaged with the rear frame 43, the weight of the piston 31 of the moving body is reduced, so that the efficiency of the motor is improved. Of course, the fluid resistance is also reduced, and the efficiency of the compressor is further improved.
Hereinafter, other modifications according to the present invention will be described.
As a fourth embodiment of the intake gas guide system for a reciprocating compressor according to the present invention, as shown in FIG. 9, a hollow cylindrical first guide tube 410 is engaged with the rear surface of the piston 31, and the first guide tube 410 is engaged. An intermediate guide tube 430 is mounted in the lateral direction of the rear side of the first guide tube 410, and the second guide tube 420 is slidably inserted into the intermediate guide tube 430 and engaged with the rear frame 43. Yes.
That is, the first guide tube 410 extends from the rear side of the piston 31 to the rear frame 43 side, and the first guide tube 410 functions as the large-diameter tube portion 411. The diameter is larger than the internal flow path 31a of 31.
In addition, a baffle portion 411A that divides the inside of the first guide tube 410 into a plurality of resonance spaces S2 and S3 is formed on the inner side wall of the first guide tube 410, and the first side is formed on both sides of the baffle portion 411A. A tube portion 411B and a second tube portion 411C are formed, a first side plate portion 411D is formed on the front surface of the first tube portion 411B, and the first side plate portion 411D is engaged with the side wall surface of the piston 31. In addition, a connecting plate portion 411E for connecting and supporting the intermediate guide tube 430 is mounted on the rear surface of the second tube portion 41C.
At this time, the intermediate guide pipe 430 is mounted on the same axis as the suction pipe SP, the second guide pipe 420, and the internal flow path 31a of the piston 31.
In addition, the inner diameter of the intermediate guide tube 430 is larger than the outer diameter of the second guide tube 420 so that the second guide tube 420 can be slidably inserted.
The second guide tube 420 has a rear end fixed to the inner surface of the rear frame 43 and extends in the direction of the piston 31. The front end of the second guide tube 420 is always overlapped with the intermediate guide tube 430. Placed in. Here, a through hole (not shown) of the baffle portion 411A is formed to be larger than the outer diameter of the second guide tube 420, so that the compressor 31 can be used when the piston 31 is overstroked. Can be safe.
On the other hand, FIGS. 10 and 11 show a method of forming a plurality of large-diameter pipe portions of the suction gas guide system of the reciprocating compressor according to the present invention.
That is, in the fifth embodiment shown in FIG. 10, the second large-diameter pipe portion 421 is formed on the side of the second guide pipe 420 of the fourth embodiment shown in FIG. The large-diameter pipe portion 421 includes the baffle portions 421A, the first and second pipe portions 421B and 421C, and the first and second side plate portions 421D and 421E, similarly to the large-diameter pipe portion 411 of the first guide pipe 410. Each is assembled and configured.
Here, the second guide tube 420 is formed of a second large-diameter tube portion 421 and a second small-diameter tube portion 422. The first tube portion 421B and the first side plate of the second large-diameter tube portion 421 are provided. The part 421D can be integrally formed, and the others can be joined by ultrasonic waves or brazing. In addition, the inlet end of the second small diameter pipe portion 422 is preferably formed by round processing.
In the sixth embodiment shown in FIG. 11, a first small-diameter pipe portion 412 that is inserted deep inside the piston 31 is formed on the front side of the first guide pipe 410, and the others are the same as in the fifth embodiment. Configured.
That is, the outer diameter of the first small-diameter pipe portion 412 is set so that a resonance space S1 is formed between the outer periphery of the first small-diameter pipe portion 412 and the internal flow path 31a of the piston 31. It is formed smaller than the inner diameter of 31a.
In addition, it is preferable to increase the efficiency of the resonance space S1 by forming an outward bent portion 412a at the end of the first small-diameter tube portion 412.
At this time, the arrangement relationship between the intermediate guide tube 430 and the second guide tube 420 may be reversed.
In the fifth and sixth embodiments, since the first large-diameter pipe portion 410 and the second large-diameter pipe portion 421 attenuate the noise of each frequency multiple times step by step, the noise is more effectively reduced. can do. In particular, as shown in FIG. 11, when the small-diameter pipe portion 412 is inserted deeply into the internal flow path 31a of the piston 31 to form the resonance space S1 together with the piston 31, low-frequency noise is also produced. Since it can attenuate, the effect of stuttering attenuation is further improved.
It is the longitudinal cross-sectional view which showed an example of the conventional reciprocating compressor. 1 is a longitudinal sectional view showing a first embodiment of a reciprocating compressor according to the present invention. It is the longitudinal cross-sectional view which showed the periphery site | part of the suction guide system of the reciprocating compressor which concerns on this invention. 1 is an exploded perspective view showing a suction guide system of a reciprocating compressor according to the present invention. It is the longitudinal cross-sectional view which showed operation | movement of the reciprocating compressor which concerns on this invention. It is the longitudinal cross-sectional view which showed operation | movement of the reciprocating compressor which concerns on this invention. It is the longitudinal cross-sectional view which showed 2nd Example of the suction guide system of the reciprocating compressor which concerns on this invention. It is the longitudinal cross-sectional view which showed 3rd Example of the suction guide system of the reciprocating compressor which concerns on this invention. It is the longitudinal cross-sectional view which showed 4th Example of the suction guide system of the reciprocating compressor which concerns on this invention. It is the longitudinal cross-sectional view which showed 5th Example of the suction guide system of the reciprocating compressor which concerns on this invention. It is the longitudinal cross-sectional view which showed 6th Example of the suction guide system of the reciprocating compressor which concerns on this invention.
A container through which the suction pipe and the discharge pipe communicate;
The stator includes an inner stator and an outer stator fixed with a predetermined gap inside the container, and a movable element that is disposed in the gap between the inner stator and the outer stator and performs reciprocating motion. A reciprocating motor;
The reciprocating motor is coupled to a movable element of the reciprocating motor so as to reciprocate together, and a piston having an internal flow path formed therein, and the reciprocating motor so that the piston is slidably inserted. A compression unit comprising a cylinder supported on the inside;
A frame unit that supports the reciprocating motor and the compression unit;
A spring unit that elastically supports the mover of the reciprocating motor in the movement direction;
In a reciprocating compressor composed of:
A first guide tube coupled to the piston so as to extend inside an internal flow path of the piston;
A second guide pipe inserted into the first guide pipe so as to communicate with the first guide pipe and coupled to the frame unit; and the first guide pipe has the piston at the end thereof. bent portion which is bent inward wall surface of the internal channel is formed of, by the end of the bent portion is maintained inside wall surface with a predetermined distance between the inner flow path and the bent portion An intake gas guide system for a reciprocating compressor , wherein a resonance space having an enlarged cross-sectional area is formed in a space surrounded by the first guide tube and the piston .
A second guide pipe extending to a frame provided between the piston and the suction pipe so as to communicate with the first guide pipe and coupled to the piston; and the first guide pipe Is formed at its end with a bent portion that is bent toward the inner wall surface of the internal flow path of the piston, and the end of the bent portion maintains a predetermined distance from the inner wall surface of the internal flow path. Thus, a resonance space having an enlarged cross-sectional area is formed in a space surrounded by the bent portion , the first guide tube, and the piston, and an intake gas guide system for a reciprocating compressor, .
A first guide pipe coupled to a frame that is part of the frame unit provided between the piston and the suction pipe so as to be inserted into the internal flow path of the piston;
A second guide pipe connected to the frame so as to pass through the through hole of the frame provided between the piston and the suction pipe in communication with the first guide pipe; The first guide tube is formed with a bent portion at its end that is bent toward the inner wall surface of the internal flow path of the piston, and the end of the bent portion is connected to the inner wall surface of the internal flow path with a predetermined amount. In the reciprocating compressor, a resonance space having an enlarged cross-sectional area is formed in a space surrounded by the bent portion , the first guide tube, and the piston by maintaining the interval. Inhalation gas guidance system.
The reciprocating compressor according to any one of claims 1 to 3, wherein the first guide pipe and the second guide pipe are disposed on the same axis as the suction pipe of the container. Inhalation gas guidance system.
The reciprocation according to any one of claims 1 to 3, wherein at least one of the first guide pipe and the second guide pipe includes a large-diameter pipe portion having an enlarged diameter. Intake gas guidance system for dynamic compressors.
6. The intake gas guide system for a reciprocating compressor according to claim 5, wherein a baffle portion having a through hole of a predetermined size is formed inside the large diameter pipe portion.
The large diameter pipe part is
A baffle portion in which the inside of the large-diameter pipe portion is partitioned into a plurality of resonance spaces along the reciprocating direction of the piston, and a through hole is formed at the center thereof;
A plurality of pipe parts each having one end face coupled to the peripheral edges on both sides of the baffle part;
A plurality of side plate portions that are respectively coupled to the other end faces of the plurality of pipe portions and in which through holes are formed so as to communicate with the through holes of the baffle portion;
The intake gas guide system for a reciprocating compressor according to claim 5, comprising:
A plurality of side plate portions that are integrally formed with the other end faces of the plurality of tube portions, and through holes are formed so as to communicate with the through holes of the baffle portion;
The intake gas guide system for a reciprocating compressor according to claim 7 or 8, wherein the pipe part and the baffle part are coupled by ultrasonic fusion or brazing.
A first guide tube coupled to the piston so as to communicate with an internal flow path of the piston;
A second guide pipe coupled to the frame so as to communicate with a through hole formed in the frame that is a part of the frame unit provided between the piston and the suction pipe;
An intermediate guide tube coupled to the first guide tube so that the second guide tube is slidably inserted;
The first guide tube has a bent portion formed at the end thereof that is bent toward the inner wall surface side of the internal flow path of the piston, and the end portion of the bent portion is in contact with the inner wall surface of the internal flow path. Is maintained in the space surrounded by the bent portion , the first guide tube, and the piston, a resonance space having an enlarged cross-sectional area is formed,
At least one of the first guide tube and the second guide tube is formed with a large-diameter tube portion having an enlarged inner diameter, and a through hole of a predetermined size is provided inside the large-diameter tube portion. An intake gas guide system for a reciprocating compressor, wherein a baffle section for defining an inside of a radial pipe section is formed.
The suction of the reciprocating compressor according to claim 10, wherein the second guide pipe is formed to pass through a baffle portion of the first guide pipe by a reciprocating motion of the piston. Gas guidance system.
A side plate portion that is coupled to the other end face of the tube portion on the proximal side of the piston among the plurality of tube portions, and has a through hole formed so as to communicate with the through hole of the baffle portion;
Of the plurality of pipe portions, a through hole is formed to be coupled to the other end surface of the pipe portion on the distal side of the piston and communicate with the through hole of the baffle portion, and an intermediate guide pipe is formed in the through hole. A connecting plate part to which
The intake gas guide system for a reciprocating compressor according to claim 10, comprising:
13. The intake gas guide system for a reciprocating compressor according to claim 12, wherein the tube portion and the side plate portion or the tube portion and the connecting plate portion are integrally formed.
13. The intake gas guide system for a reciprocating compressor according to claim 12, wherein the pipe part and the baffle part are coupled by ultrasonic welding or brazing.
The suction gas guide of the reciprocating compressor according to claim 10, wherein the first guide pipe, the second guide pipe, and the intermediate guide pipe are arranged so as to be positioned on the same center line. system.
The flange part is formed in any one guide pipe of the said 1st guide pipe and the said 2nd guide pipe so that the said spring unit may be supported, The Claim 1, 2, 3, and 10 characterized by the above-mentioned. An intake gas guide system for a reciprocating compressor according to any one of the above.
The at least one of the suction side of the first guide tube and the suction side of the second guide tube includes a round portion formed in a substantially curved surface from the suction tube side to the piston side. The intake gas guide system for a reciprocating compressor according to any one of 2, 3, and 10.
The first guide pipe or the second guide pipe is formed with a flange portion, and is connected to a frame between the piston and the suction pipe or the piston. And an intake gas guide system for a reciprocating compressor according to any one of items 10 and 10.
JP2002581839A 2001-04-16 2001-05-25 Intake gas guidance system for reciprocating compressors Active JP4109122B2 (en)
KR20010020203A KR100404465B1 (en) 2001-04-16 2001-04-16 Suction gas guide system for reciprocating compressor
PCT/KR2001/000878 WO2002084121A1 (en) 2001-04-16 2001-05-25 Suction gas guiding system for reciprocating compressor
JP2004522047A JP2004522047A (en) 2004-07-22
JP4109122B2 true JP4109122B2 (en) 2008-07-02
ID=19708303
JP2002581839A Active JP4109122B2 (en) 2001-04-16 2001-05-25 Intake gas guidance system for reciprocating compressors
US (1) US7306438B2 (en)
EP (1) EP1389279B1 (en)
JP (1) JP4109122B2 (en)
KR (1) KR100404465B1 (en)
CN (1) CN100587266C (en)
BR (1) BR0116979B1 (en)
DE (1) DE60139578D1 (en)
WO (1) WO2002084121A1 (en)
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2001-04-16 KR KR20010020203A patent/KR100404465B1/en not_active IP Right Cessation
2001-05-25 WO PCT/KR2001/000878 patent/WO2002084121A1/en active Application Filing
2001-05-25 CN CN 01823348 patent/CN100587266C/en active IP Right Grant
2001-05-25 DE DE60139578T patent/DE60139578D1/en active Active
2001-05-25 BR BR0116979A patent/BR0116979B1/en not_active IP Right Cessation
2001-05-25 JP JP2002581839A patent/JP4109122B2/en active Active
2001-05-25 EP EP20010934589 patent/EP1389279B1/en active Active
2001-05-25 US US10/474,787 patent/US7306438B2/en active Active
EP1389279B1 (en) 2009-08-12
KR20020080572A (en) 2002-10-26
DE60139578D1 (en) 2009-09-24
KR100404465B1 (en) 2003-11-05
US20050053488A1 (en) 2005-03-10
WO2002084121A1 (en) 2002-10-24
EP1389279A1 (en) 2004-02-18
JP2004522047A (en) 2004-07-22
US7306438B2 (en) 2007-12-11
BR0116979A (en) 2005-02-01
BR0116979B1 (en) 2011-07-26
CN100587266C (en) 2010-02-03
CN1516785A (en) 2004-07-28
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