Source: https://patents.google.com/patent/US9035439
Timestamp: 2018-05-24 23:17:57
Document Index: 287334812

Matched Legal Cases: ['Application No. 60', 'Application No. 200710142310', 'Application No. 2009', 'Application No. 2007', 'Application No 200980009255', 'Application No. 200980009255', 'Application No. 2008', 'Application No. 2009', 'Application No. 2011', '§ 1', '§ 1', 'Application No. 07789665', 'Application No. 07789665', 'Application No. 09824413', 'Application No. 200910145412', 'Application No. 200980153995', 'Application No. 201110039138', 'Application No. 200780019643', 'Application No. 201080001658', 'Application No. 201080001658', 'Application No. 2007', 'Application No. 2008', 'Application No. 2307', 'Application No. 2007', 'Application No. 2007', 'Application No. 2009', 'Application No. 201010167346', 'Application No. 201010167346', 'Application No. 2009', 'Application No. 2009', 'Application No. 200710152109']

US9035439B2 - Apparatus, system and method for use in mounting electronic elements - Google Patents
US9035439B2
US9035439B2 US12695978 US69597810A US9035439B2 US 9035439 B2 US9035439 B2 US 9035439B2 US 12695978 US12695978 US 12695978 US 69597810 A US69597810 A US 69597810A US 9035439 B2 US9035439 B2 US 9035439B2
US12695978
US20100133002A1 (en )
Xie Jian Hui
Cheng Siu Cheong
Cree Huizhou Solid State Lighting Co Ltd
The present embodiments provide surface mount devices and/or systems. In some embodiments, the surface mount devices comprise a casing having a recess formed extending at least partially into said casing; and first and second leads each of which is at least partially encased by said casing and each of which has a portion exposed through said recess, wherein at least one of said first and second leads has one or more size reduction features in its said exposed portion that reduces the surface area to provide an increased surface bonding area to said casing around said lead.
This application claims the benefit and is a divisional of U.S. patent application Ser. No. 11/277,717 to Wong Xuan, et al., which was filed on 28 Mar. 2006.
The present embodiments advantageously address the needs above as well as other needs by providing surface mount devices, systems and methods of manufacturing same. Some embodiments provide surface mount devices that comprise a casing having a recess formed extending at least partially into said casing. The device further includes first and second leads each of which is at least partially encased by said casing and each of which has a portion exposed through said recess, wherein at least one of said first and second leads has one or more size reduction features in its said exposed portion that reduces the surface area to provide an increased surface bonding area to said casing around said lead.
Other embodiments provide surface mount devices that comprise a casing comprising a first surface having a recess extending into the casing with first and second leads at least partially encased by said casing, said first lead having a chipset portion at least partially exposed through said recess, said second lead proximate said first lead, said second lead a head portion exposed through said recess, wherein said chipset portion has at least one indentation.
Some further embodiments provide methods for use in manufacturing a surface mount device. These embodiments can comprise providing a first lead element comprising a chipset portion, the chipset portion comprising a first indentation and a second indentation. Providing a second lead element comprising a head portion. Encasing a portion of the first and second lead elements in a casing, the first and second lead elements are positioned apart, the area between the first and second elements define an insulation gap, the second indentation partially defines the insulation gap, and the chipset portion and the head portion terminate interior to the casing. And forming a recess in a first surface of the casing and exposing a portion of the chipset portion, a portion of the head portion, and a portion of the first and second indentations through the recess.
FIG. 4 illustrates an overhead perspective view of the lead frame system of FIG. 2;
FIG. 7 depicts a partially transparent side view of the surface mount device of FIG. 1;
In some embodiments, the chipset portion 102 of the first lead element 107 includes the first indentation 103 and the opposing second indentation 105 on an opposite edge of the chipset portion and extending along a length of the chipset portion 102 generally in the second direction 432, such that the first and second indentations are on opposite sides of an axis bisecting the chipset portion along the second direction 432. The first indentation 103 generally has a first depth 510, and the second indentation 105 generally has a second depth 512. The dimensions of the first indentation 103 can depend on one or more factors, such as the intended implementation of the surface mount device package and/or the electronic device to be incorporated into the surface mount device package 100, and in some implementations has a depth 510 between about 0.16 mm and 0.26 mm, and in some instances be about 0.21 mm±0.05 mm, with an area greater than about 0.15 sq. mm., and in some instances greater than about 0.2 mm, for example, greater than about 0.239 sq. mm. Similarly, the dimensions of the second indentation 105 can depend on one or more factors including an intended implementation and/or the electronic device to be incorporated into the surface mount device package 100, and in some embodiments has a depth 512 between about 0.20 mm and 0.30 mm, and in some instances be about 0.24 mm±0.05 mm, with an area greater than about 0.25 sq. mm., and in some instances greater than about 0.3 mm, for example, greater than about 0.3322 sq. mm. In some embodiments, the ends of the indentations 103 and 105, taper away from the sides of the chipset portion 102 to the first lead element 107 and/or the termination end 210 at angles of about ±degrees. The chipset portion 102 has a fifth width 505 at the shortest distance between the first and second indentations 103 and 105. Again, the dimensions of the chipset portion 102 can depend on one or more factors including an intended implementation and/or the electronic device to be incorporated into the surface mount device package 100. In some embodiments, the fifth width 505 of the chipset portion 102 is greater than about 0.6 mm, in some implementations greater than 0.75 mm.
a casing having a recess formed extending at least partially into said casing; and
first and second leads each of which is at least partially encased by said casing and each of which has a portion exposed through said recess, wherein at least one of said first and second leads has one or more size reduction features in its said exposed portion that reduces the surface area to provide an increased surface bonding area to said casing around said lead;
wherein one of said exposed lead portions comprises a chipset carrier element comprising at least two of said size reduction features such that at least a portion of said chipset carrier element comprises first and second indentations opposite and parallel one another such that the width of said chipset portion narrows between said first and second indentations;
wherein said chipset portion adjoins a termination end;
wherein said termination end is wider than the area between said first and second indentations.
2. The device of claim 1, wherein said one or more size reduction features comprises one or more indentations.
3. The device of claim 2, wherein said one or more indentations are substantially trapezoidal shaped.
4. The device of claim 1, further comprising one or more electronic and/or optoelectronic devices coupled to at least one of the leads at said portion exposed through said recess.
5. The device of claim 1, wherein said first and second leads have a portion extending through the exterior of said casing.
6. The device of claim 5, wherein the first and second leads have increased thicknesses in the portions extending from said casing.
7. The device of claim 5, wherein at least one of said first and second leads extends through at least one side surface of said casing, and at least one of another of first and second leads extends through at least another side surface of said casing.
8. The device of claim 1, further comprising a fill material within said recess and extending through and bonding to said bonding area around said leads.
9. The device of claim 1, wherein said first and second leads comprise vacant areas to further increase the casing bonding area around said leads.
10. The device of claim 9, wherein at least some of said vacant areas comprise through holes.
11. The device of claim 9, wherein at least some of said vacant areas comprise circular through holes.
12. The device of claim 1, wherein said first and second leads comprise at least one stepped portion.
13. A surface mount device comprising:
a casing comprising a first surface having a recess extending into the casing; and
first and second leads at least partially encased by said casing, said first lead having a chipset portion at least partially exposed through said recess, said second lead proximate said first lead, said second lead having a head portion exposed through said recess, wherein said chipset portion has first and second indentations opposite and parallel each other and said first indentation including a first depth and said second indentation including a second depth, wherein said first depth is different from said second depth, such that the width of said chipset portion narrows between said first and second indentations, wherein said chipset portion extends into a termination end encased by said casing;
wherein the termination end extends beyond a perimeter of the recess.
14. The device of claim 13, wherein said first and second leads extend through a second surface of the casing, and wherein said first and second leads have increased thicknesses exterior to the casing.
15. The device of claim 13, wherein said first and second indentations are defined along a length of said chipset portion, with first portions of said first and second indentations being encased by said casing and second portions of said first and second indentations extending into the area exposed by said recess.
16. The device of claim 15, wherein said first and second indentations are on opposite sides of said chipset portion and extend along the length of said chipset portion.
17. The device of claim 13, further comprising fill material within at least a portion of said recess, wherein casing material extends through first portions of said first and second indentations and said fill material extends through second portions of said first and second indentations.
18. The device of claim 13, wherein said first and second leads comprise vacant areas to further increase the casing bonding area around said leads.
19. The device of claim 18, wherein at least some of said vacant areas comprise circular through holes.
20. The device of claim 13, wherein said first and second leads comprise at least one stepped portion.
21. The device of claim 13, wherein the second indentation is proximate the second lead element.
22. The device of claim 13, wherein the second indentation is generally parallel to an edge of the second lead element.
23. The device of claim 13, wherein the second depth of the second indentation comprises a dimension of an area.
24. The device of claim 13, wherein portions of the first and second indentations are filled in by the casing.
25. A method of manufacturing a surface mount device, comprising:
providing a first lead element comprising a chipset portion, said chipset portion comprising a first indentation and a second indentation parallel and opposite each other and said first indentation including a first depth and said second indentation including a second depth such that the width of said chipset portion narrows between said first and second indentation, wherein said chipset portion extends into a termination end encased by said casing;
providing a second lead element comprising a head portion;
encasing a portion of the first and second lead elements in a casing, the first and second lead elements positioned apart, the area between the first and second elements defining an insulation gap, the second indentation partially defines the insulation gap, and the chipset portion and the head portion terminating interior to the casing; and
forming a recess in a first surface of the casing and exposing a section of the chipset portion, a section of the head portion, and a portion of the first and second indentations through the recess, such that said exposed portion of said first lead is narrower than surrounding exposed portions of said first lead;
extending the first and second lead elements through a second surface of the casing; and
bending the first and second lead elements along the second surface.
27. The method of claim 26, wherein providing the first and second lead elements comprises shaping the first and second lead elements such that the portion of the first and second lead elements bent along the second surface has a thickness greater than a thickness of the first and second lead elements encased by the casing.
28. The method of claim 25, wherein providing the first lead element comprises shaping the chipset portion of the first lead element such that the chipset portion extends through the area exposed by the recess, and shaping the first and second indentations on opposite sides of said chipset portion; and
wherein the encasing comprises encasing a second portion of the first indentation with the casing such that casing material extends through at least a portion of the second portion of the first indentation, and encasing a second portion of the second indentation with the casing such that casing material extends through at least a portion of the second portion of the second indentation.
29. The method of claim 25, wherein the second indentation is proximate the second lead element.
30. The method of claim 25, wherein the second indentation is generally parallel to an edge of the second lead element.
31. The method of claim 25, wherein the second depth of the second indentation comprises a dimension of an area.
32. The method of claim 25, wherein portions of the first and second indentations are filled in by the casing.
US12695978 2006-03-28 2010-01-28 Apparatus, system and method for use in mounting electronic elements Active US9035439B2 (en)
US11277717 US7675145B2 (en) 2006-03-28 2006-03-28 Apparatus, system and method for use in mounting electronic elements
US12695978 US9035439B2 (en) 2006-03-28 2010-01-28 Apparatus, system and method for use in mounting electronic elements
US11277717 Division US7675145B2 (en) 2006-03-28 2006-03-28 Apparatus, system and method for use in mounting electronic elements
US20100133002A1 true US20100133002A1 (en) 2010-06-03
US9035439B2 true US9035439B2 (en) 2015-05-19
US11277717 Active 2027-11-10 US7675145B2 (en) 2006-03-28 2006-03-28 Apparatus, system and method for use in mounting electronic elements
US12695978 Active US9035439B2 (en) 2006-03-28 2010-01-28 Apparatus, system and method for use in mounting electronic elements
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