Source: http://www.google.com/patents/US7477868?dq=6,757,682
Timestamp: 2014-03-12 16:22:41
Document Index: 611982436

Matched Legal Cases: ['art 5', 'art 18', 'art 19', 'art 20', 'art 18', 'art 20', 'art 19', 'art 46', 'art 50', 'art 71', 'art 71', 'art 20', 'art 64', 'art 56', 'art 63', 'art 64', 'art 71', 'art 71', 'art 71', 'art 64', 'art 56', 'art 46', 'art 79', 'art 79', 'art 79', 'arts 83', 'art 20', 'art 50', 'art 20', 'art 50', 'art 50', 'art 20', 'art 20', 'art 20', 'art 20', 'art 20', 'art 20', 'art 20', 'art 20', 'art 20', 'art 20', 'art 20', 'art 46', 'art 46', 'art 20', 'art 20', 'art 20', 'art 20', 'art 46', 'art 20', 'art 20', 'art 99', 'art 99', 'art 99', 'art 99', 'art 200', 'art 99', 'art 99']

Patent US7477868 - Thermal fixing device and image forming apparatus with a thermal fixing ... - Google PatentsSearch Images Maps Play YouTube News Gmail Drive More »Sign inAdvanced Patent SearchPatentsA thermal fixing device includes: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream...http://www.google.com/patents/US7477868?utm_source=gb-gplus-sharePatent US7477868 - Thermal fixing device and image forming apparatus with a thermal fixing device that included a fixing member, a first pressing member and a second pressing memberAdvanced Patent SearchPublication numberUS7477868 B2Publication typeGrantApplication numberUS 10/799,585Publication dateJan 13, 2009Filing dateMar 15, 2004Priority dateMar 14, 2003Fee statusPaidAlso published asUS20040240913Publication number10799585, 799585, US 7477868 B2, US 7477868B2, US-B2-7477868, US7477868 B2, US7477868B2InventorsYoshiya TomatsuOriginal AssigneeBrother Kogyo Kabushiki KaishaExport CitationBiBTeX, EndNote, RefManPatent Citations (17), Non-Patent Citations (1), Referenced by (2), Classifications (5), Legal Events (2) External Links: USPTO, USPTO Assignment, EspacenetThermal fixing device and image forming apparatus with a thermal fixing device that included a fixing member, a first pressing member and a second pressing memberUS 7477868 B2Abstract A thermal fixing device includes: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein the fixing member and the first pressing member apply to a developer on the fixation medium to be pressed by the first pressing member a temperature not lower than a glass transition point of the developer.
a fixing roller configured to be in contact with a fixation medium;
a first pressing member disposed to face and contact the fixing roller and presses the fixation medium to the fixing roller; and
a second pressing member disposed to face and contact the fixing roller at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing roller,
wherein the fixing roller and the first pressing member apply to a developer on the fixation medium to be pressed by the first pressing member a temperature not lower than a glass transition point of the developer,
wherein a dry toner is applied to the fixation medium, and
wherein a pressing force per unit area of the first pressing member is configured to be larger than a pressing force per unit area of the second pressing member.
2. The thermal fixing device as claimed in claim 1, wherein the fixing roller and the first pressing member apply to the developer on the fixation medium to be pressed by the first pressing member a temperature not lower than a softening point of the developer.
3. The thermal fixing device as claimed in claim 1, wherein the fixing roller and the first pressing member apply to an interface between the fixation medium and the developer a temperature not lower than a softening point of the developer.
4. The thermal fixing device as claimed in claim 1, wherein the fixing roller and the first pressing member apply the temperature to the developer at a position most downstream in the conveyance direction in a contact portion between the fixing roller and the first pressing member.
5. The thermal fixing device as claimed in claim 2, wherein the fixing roller and the first pressing member apply the temperature to the developer at a position most downstream in the conveyance direction in a contact portion between the fixing roller and the first pressing member.
6. The thermal fixing device as claimed in claim 3, wherein the fixing roller and the first pressing member apply the temperature to the interface at a position most downstream in the conveyance direction in a contact portion between the fixing roller and the first pressing member.
7. The thermal fixing device as claimed in claim 1 further comprising an endless belt stretched between the first pressing member and the second pressing member.
wherein the fixing member and the first pressing member apply to a developer on the fixation medium to be pressed by the first pressing member a temperature not lower than a glass transition point of the developer,
wherein the fixing member and the first pressing member apply to the developer on the fixation medium to be pressed by the first pressing member a temperature not lower than a softening point of the developer,
10. A thermal fixing device comprising:
wherein the fixing member and the first pressing member apply to an interface between the fixation medium and the developer a temperature not lower than a softening point of the developer,
11. The thermal fixing device as claimed in claim 1, wherein the first pressing member comprises a first pressing roller, and the second pressing member comprises a second pressing roller.
12. The thermal fixing device as claimed in claim 11, wherein a diameter of the first pressing roller is configured to be larger than a diameter of the second pressing roller.
13. The thermal fixing device as claimed in claim 1, wherein a hardness of a portion of the first pressing member that contacts with the fixation medium is configured to be higher than a hardness of a portion of the second pressing member that contacts with the fixation medium. Description
An image forming apparatus such as a laser printer is generally provided with a thermal fixing device including a heat roller and a pressing roller, and a toner transferred onto a sheet is thermally fixed during a period when the sheet passes through between the heat roller and the pressing roller.
In such a thermal fixing device, there is known one in which in order to increase a contact area between a heat roller and a sheet and to achieve quick and certain fixation, plural pressing rollers are provided in a conveyance direction of the sheet. However, when the plural pressing rollers are provided, there is a case where an image shift occurs when a sheet having passed through a nip portion between a first pressing roller at an upstream side in a conveyance direction of the sheet and a fixing member enters a nip portion between a second pressing member at a downstream side and the fixing member.
Thus, for example, JP-A-5-273881 discloses that a pressing force of a first pressing roller is made larger than a pressing, force of a second pressing roller, and a nip amount between the first pressing roller and a fixing roller is made larger than a nip amount between the second pressing roller and the fixing roller, so that fixing properties are improved.
SUMMARY OF THE INVENTION However, even if the nip amount between the first pressing roller and the fixing roller is made larger than the nip amount between the second pressing roller and the fixing roller, this alone is insufficient to prevent the occurrence of the image shift sufficiently.
One of objects of the invention is to provide a thermal fixing device that can prevent the occurrence of an image shift, and an image forming apparatus including the thermal fixing device.
In order to achieve the above object, according to a first aspect of the invention, there is provided a thermal fixing device including: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein the fixing member and the first pressing member apply to a developer on the fixation medium to be pressed by the first pressing member a temperature not lower than a glass transition point of the developer.
According to a second aspect of the invention, there is provided a thermal fixing device including: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein a pressing force per unit area of the first pressing member is configured to be equal to or larger than a pressing force per unit area of the second pressing member.
According to a third aspect of the invention, there is provided an image forming apparatus including: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein the fixing member and the first pressing member are provided not to cause a cold offset immediately after the fixation medium passes through between the fixing member and the first pressing member.
According to a fourth aspect of the invention, there is provided an image forming apparatus including: a fixing roller configured to be in contact with a fixation medium; a heating unit disposed inside the fixing roller and generates heat for heating the fixing roller by applied electricity; a first pressing member disposed to face the fixing roller and presses the fixation medium to the fixing roller; a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing roller; and a reflection member disposed inside the fixing roller and reflects heat radiated from the heating unit toward the fixing roller within a range between a position upstream in a rotation direction of the fixing roller with respect to a contact portion between the fixing roller and the first pressing member, and a position most downstream in the rotation direction of the fixing roller in a contact portion between the fixing roller and the second pressing member.
According to a fifth aspect of the invention, there is provided a thermal fixing device including: a fixing member configured to be in contact with a fixation medium; a heating unit disposed inside the fixing roller and generates heat for heating the fixing roller by applied electricity; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member; a reflection member disposed inside the fixing member and reflects heat radiated from the heating unit toward the fixing member within a specified range; a first temperature detector disposed inside the fixing member and outside a the specified range of the fixing member to which the heat reflected by the reflection member is irradiated, and detects a temperature of the fixing member where the first temperature is disposed; and a second temperature detector disposed outside the fixing member and within the specified range of the fixing member to which the heat reflected by the reflection member is irradiated.
According to a sixth aspect of the invention, there is provided an image forming apparatus including: a sheet feeding section configured to feed a sheet as a fixation medium; and an image forming section having a thermal fixing device and configured to form an image on the sheet fed by the sheet feeding section, wherein the thermal fixing device includes: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein the fixing member and the first pressing member apply to a developer on the fixation medium to be pressed by the first pressing member a temperature not lower than a glass transition point of the developer.
According to a seventh aspect of the invention, there is provided an image forming apparatus including: a sheet feeding section configured to feed a sheet as a fixation medium; and an image forming section having a thermal fixing device and configured to form an image on the sheet fed by the sheet feeding section, wherein the thermal fixing device includes: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein a pressing force per unit area of the first pressing member is configured to be equal to or larger than a pressing force per unit area of the second pressing member.
According to a eighth aspect of the invention, there is provided an image forming apparatus including: a sheet feeding section configured to feed a sheet as a fixation medium; and an image forming section having a thermal fixing device and configured to form an image on the sheet fed by the sheet feeding section, wherein the thermal fixing device includes: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein the fixing member and the first pressing member are provided not to cause a cold offset immediately after the fixation medium passes through between the fixing member and the first pressing member.
According to a ninth aspect of the invention, there is provided an image forming apparatus including: a sheet feeding section configured to feed a sheet as a fixation medium; and an image forming section having a thermal fixing device and configured to form an image on the sheet fed by the sheet feeding section, wherein the thermal fixing device includes: a fixing member configured to be in contact with a fixation medium; a heating unit disposed inside the fixing roller and generates heat for heating the fixing roller by applied electricity; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member; and a reflection member disposed inside the fixing roller and reflects heat radiated from the heating unit toward the fixing roller within a range between a position upstream in a rotation direction of the fixing roller with respect to a contact portion between the fixing roller and the first pressing member, and a position most downstream in the rotation direction of the fixing roller in a contact portion between the fixing roller and the second pressing member.
According to a tenth aspect of the invention, there is provided an image forming apparatus including: a sheet feeding section configured to feed a sheet as a fixation medium; and an image forming section having a thermal fixing device and configured to form an image on the sheet fed by the sheet feeding section, wherein the thermal fixing device includes: a fixing member configured to be in contact with a fixation medium; a heating unit disposed inside the fixing roller and generates heat for heating the fixing roller by applied electricity; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member; a reflection member disposed inside the fixing member and reflects heat radiated from the heating unit toward the fixing member within a specified range; a first temperature detector disposed inside the fixing member and outside a the specified range of the fixing member to which the heat reflected by the reflection member is irradiated, and detects a temperature of the fixing member where the first temperature is disposed; and a second temperature detector disposed outside the fixing member and within the specified range of the fixing member to which the heat reflected by the reflection member is irradiated.
FIG. 4 is a sectional view (normal mode) corresponding to line IV-IV of FIG. 3;
FIG. 5 is a sectional view (normal mode) corresponding to line V-V of FIG. 3;
FIG. 6 is a sectional view (envelope mode) corresponding to the line IV-IV of FIG. 3;
FIG. 7 is a sectional view (envelope mode) corresponding to the line V-V of FIG. 3;
FIG. 8 is a sectional view (release mode) corresponding to the line IV-IV of FIG. 3;
FIG. 9 is a sectional view (release mode) corresponding to the line V-V of FIG. 3;
FIG. 10 is a schematic sectional view for explaining the disposition of a second pressing roller in the fixing part shown in FIG. 2;
FIG. 12 is a sectional view (example in which an endless belt is mounted in the normal mode) corresponding to the line IV-IV of FIG. 3;
FIG. 16A is a front view of a support plate of the fixing part, and FIG. 16B is a front view of a holder plate of the fixing part.
The sheet feeding section 4 includes a sheet feed tray 6, a sheet press plate 7 provided in the sheet feed tray 6, a sheet feed roller 8 and a sheet feed pat 9 which are provided above one end side end part of the sheet feed tray 6, paper dust removal rollers 10 and 11 provided at a downstream in a conveyance direction of the sheet 3 (hereinafter, the downstream in the conveyance direction of the sheet 3 is simply referred to as �conveyance direction downstream�, and the upstream side in the conveyance direction of the sheet 3 is simply referred to as �conveyance direction upstream side�, and a description will be made) with respect to the sheet feed roller 8, and a registration roller 12 provided at the conveyance direction downstream with respect to the paper dust removal rollers 10 and 11.
The sheet press plate 7 can be stacked with the sheets 3 in a laminate state, and is swingably supported at a farther end with respect to the sheet feed roller 8 so that a nearer end can be moved vertically, and is urged upward by a not-shown spring from its backside. Thus, as the amount of stacking of the sheets 3 is increased, the sheet press plate 7 is swung downward against the urging force of the spring, while the farther end with respect to the sheet feed roller 8 is made a fulcrum. The sheet roller 8 and the sheet pat 9 are disposed to face each other, and the sheet feed pat 9 is pressed to the sheet feed roller 8 by a spring 13 provided at the backside of the paper sheet pat 9.
The uppermost sheet 3 on the sheet press plate 7 is pressed toward the sheet roller 8 from the backside of the sheet press plate 7 by a not-shown spring, and after the sheet is held between the sheet feed roller 8 and the sheet feed pat 9, the sheet feed roller 8 is rotated, so that the sheet is fed one by one. Then, the paper dust of the fed sheet 3 is removed by the paper dust removal rollers 10 and 11, and then, the sheet is fed to the registration roller 12.
The registration roller 12 has a pair of rollers, and sends the sheet 3 to an image formation position after registration. Incidentally, the image formation position is a transfer position where a toner image on a photosensitive drum 29 is transferred to the sheet 3, and is, in this embodiment, a contact position between the photosensitive drum 29 and the transfer roller 31.
The sheet feeding section 4 includes the multipurpose tray 14, a multipurpose side sheet feed roller 15 for feeding the sheet 3 stacked on the multipurpose tray 14 and a multipurpose side sheet feed pat 16. The multipurpose side sheet feed roller 15 and the multipurpose side sheet feed pat 16 are disposed to face each other, and the multipurpose side sheet feed pat 16 is pressed to the multipurpose side sheet feed roller 15 by a spring 17 provided at the backside of the multipurpose side sheet feed pat 16. The sheet 3 stacked on the multipurpose tray 14 is held between the multipurpose side sheet feed roller 15 and the multipurpose side sheet feed pat 16 by the rotation of the multipurpose side sheet feed roller 15, and then, the sheet 3 is fed one by one. Then, the fed sheet 3 is sent to the registration roller 12 after the paper dust thereon is removed by the paper dust removal roller 11.
The image formation part 5 includes a scanner part 18, a process part 19, a fixing part 20 as a thermal fixing device, and the like.
The photosensitive drum 29 is rotatably supported at a facing position of an opposite side to the supply roller 34 with respect to the developing roller 32 and in the drum cartridge 27. The photosensitive drum 29 includes a grounded dram main body, its surface is formed of a positively-charged photosensitive layer made of polycarbonate or the like, and the photosensitive drum is driven to be rotated in an arrow direction (clockwise direction) by the motor 85 (see FIG. 4).
The transfer roller 31 is disposed below the photosensitive drum 29 to face the photosensitive drum 29, and is rotatably supported by the drum cartridge 27. The transfer roller 31 is such that a roller made of conductive rubber material covers a roller shaft made of metal, and at the time of transfer, a transfer bias is applied from a not-shown power source, and the transfer roller is driven to be rotated in an arrow direction (counterclockwise direction) by the motor 85 (see FIG. 4).
The surface of the photosensitive drum 29 is first charged uniformly and positively by the Scorotron type charging unit 30 with the rotation of the photosensitive drum 29, and next, an electrostatic latent image is formed by a laser beam from the scanner part 18, and then, the photosensitive drum faces the developing roller 32. When the toner supported on the developing roller 32 and positively charged faces and comes in contact with the photosensitive drum 29, the toner is supplied to the electrostatic latent image formed on the surface of the photosensitive drum 29, that is, to the exposed portion of the uniformly positively charged photosensitive drum 29, which is exposed by the laser beam and whose potential is lowered, and the toner is selectively supported, so that the toner image is formed on the surface of the photosensitive drum 29. As a result, reversal development is achieved.
The fixing part 20 is disposed at the conveyance direction downstream with respect to the process part 19, and includes, as shown in FIGS. 2, 4 and 5, a heat roller 42 as a fixing member and a fixing roller, a fixing heater 43 as a heating unit, a first pressing roller 44 as a first pressing member, a second pressing roller 45 as a second pressing member, a pressure changeover mechanism part 46 as a changeover unit, plural (four, in the embodiment) peeling pawls 47, a thermistor 48 as a temperature detecting unit, plural (two, in the embodiment) thermostats 49, and a conveyance mechanism part 50, and these are supported by a fixation frame 51.
The fixation frame 51 includes, as shown in FIGS. 2 and 5, a lower frame 52 having substantially a C-letter shape when viewed in front, and includes, as shown in FIGS. 3 and 5, an upper frame 53 covering the lower frame 52 from above and having substantially an L-letter shape when viewed from side.
The motor 85 is connected to a CPU 87 as a controller, and the rotation speed of the heat roller 42 is controlled through the control of the motor 85 by the CPU 87, whereby the conveyance speed of the sheet 3 held between the heat roller 42 and the first pressing roller 44/the second pressing roller 45 is set.
The first pressing roller 44 and the second pressing roller 45 are provided below the heat roller 42 so as to face the heat roller 42 and to be spaced from each other by a specified interval along the conveyance direction of the sheet 3.
The first pressing roller 44 is such that a first roller layer 88 made of heat resistant rubber material covers a first roller shaft 69 made of metal. The first roller layer 88 is coated with a tube of polytetrafluoroethylene which is the same material as the coating layer of the heat roller 42. More specifically, the diameter of the first roller shaft 69 is made, for example, 10 mm, and the roller diameter of the first roller layer 88 is made, for example, 16.5 mm. The rubber material forming the first roller layer 88 has a hardness in a range of from 50 to 55 in Asker C hardness and in a range of from 0� to 10� in JIS A hardness. The surface roughness Rz of the surface of the first pressing roller 44 is made, for example, 0.8.
As to this first pressing roller 44, as described later in FIG. 5, each of axial end parts of the first roller shaft 69 is inserted in a pressing roller attachment groove 65 at the front side of each of the holder plates 59, and is held in a recess part 71 of a pressure receiving member 67. Besides, when the heat roller 42 is driven to be rotated, the first pressing roller 44 follows the rotation driving of the heat roller 42 and is rotated in an arrow direction (counterclockwise direction, see FIG. 1).
As shown in FIG. 4, the second pressing roller 45 is such that a second roller layer 89 made of heat resistant rubber material covers a second roller shaft 70 made of metal. The second roller layer 89 is coated with a tube of polytetrafluoroethylene which is the same material as the coating layer of the heat roller 42. More specifically, the diameter of the second roller shaft 70 is made, for example, 8 mm, and the roller diameter of the second roller layer 89 is made smaller than the roller diameter of the first roller layer 88, for example, 12 mm. The rubber material forming the second roller layer 89 has a hardness in a range of, for example, from 50 to 55 in Asker C hardness and in a range of from 0� to 10� in JIS A hardness.
The surface roughness Rz of the second pressing roller 45 is configured to be, for example, 1.0.
As to this second pressing roller 45, as described later in FIG. 5, each of axial end parts of the second roller shaft 70 is inserted in a pressing roller attachment groove 65 of each of the holder plates 59 at its rear side, and is held in a recess part 71 of a pressure receiving member 67. When the heat roller 42 is driven to be rotated, the second pressing roller 45 follows the rotation driving of the heat roller 42 and is rotated in an arrow direction (counterclockwise direction, see FIG. 1).
The second pressing roller 45 supported as described above is disposed at the downstream in the conveyance direction of the sheet 3 with respect to the first pressing roller 44, more specifically, is disposed at the downstream in the rotation direction of the heat roller 42 along the peripheral direction of the heat roller 42 and is spaced from the first pressing roller 44 by a specified interval. As shown in FIG. 10, with respect to a tangent line L1 of the heat roller 42 at a most downstream position X1 of a contact portion between the heat roller 42 and the first pressing roller 44 in the conveyance direction of the sheet 3, a rotation center P1 of the second pressing roller 45 is disposed at a farther side from the heat roller 42.
As described above, when the two rollers of the first pressing roller 44 and the second pressing roller 45 are provided for the one heat roller 42, the contact area of the sheet 3 to the heat roller 42 can be increased. Thus, the sheet 3 can be quickly fixed, and the speed-up of thermal fixation (for example, about 100 mm/sec in printing speed) can be realized. Since the contact area of the sheet 3 to the heat roller 42 can be increased without enlarging the pressing roller, miniaturization can be realized.
In the fixing part 20, the hardness of the surface of the first pressing roller 44 coming in contact with the sheet 3 is set to be higher than the hardness of the surface of the second pressing roller 45 coming in contact with the sheet 3 by selecting the diameter of the first roller shaft 69 of the first pressing roller 44, the roller diameter of the first roller layer 88, the hardness of the rubber material forming the first roller layer 88, the diameter of the second roller shaft 70 of the second pressing roller 45, the roller diameter of the second roller layer 89, and the hardness of the rubber material forming the second roller layer 89.
The holder plate 59 is disposed below the heat roller 42, an upper side peripheral part thereof is formed into a curved shape along the outer peripheral surface of the heat roller 42 when viewed from side, and it is provided at each of the side plates 55. A locking groove 62 (see FIG. 16B) capable of engaging with a locked groove 57 a (see FIG. 16A) formed in the support plate 57 of the lower frame 52 and opening to the above is formed at the front end part of each of the holder plates 59, a rear side protrusion 63 coming in contact with an after-mentioned lever 76 is formed at the rear end part thereof, and the lower expansion part 64 to be received in the cutout part 56 of the lower frame 52 is formed at the halfway lower end part in the front-to-rear direction, and they are integrally formed. The pressing roller attachment grooves 65 corresponding to the first pressing roller 44 and the second pressing roller 45 are respectively formed in the inside thereof to be spaced from each other by a specified interval in the front-to-rear direction.
The locking groove 62 is formed at the front end part to have substantially an inverted V-letter shape with an opened lower part when viewed from side (see FIG. 7). The rear side protrusion part 63 is formed so as to protrude from the rear end part of the holder plate 59 toward the rear side. Besides, the lower expansion part 64 is formed so as to expand from the lower end part to form a substantially rectangular shape so that the formation of the front side pressing roller attachment groove 65 can be ensured.
The respective pressing roller attachment grooves 65 are formed to be parallel to each other in the front-to-rear direction and to be spaced from each other by the specified interval in the inside of the holder plate 59.
A spring 66 and the pressure receiving member 67 are provided in each of the pressing roller attachment grooves 65. That is, a locking projection 68 extending toward the rotation center of the heat roller 42 is provided at the deepest part in each of the pressing roller attachment grooves 65, and the spring 66 is externally fitted to the locking projection 68. The recess part 71 for receiving the first roller shaft 69 of the first pressing roller 44 or the second roller shaft 70 of the second pressing roller 45 is formed in each of the pressure receiving members 67, and each of the pressure receiving members 67 is attached to the free end of each of the springs 66.
Each of the holder plates 59 receives the first roller shaft 69 of the first pressing roller 44 in the front side pressing roller attachment groove 65, and elastically holds the first roller shaft 69 on the recess part 71 of the pressure receiving member 67. Each of the holder plates 59 receives the second roller shaft 70 of the second pressing roller 45 in the rear side pressing roller attachment groove 65, and elastically holds the second roller shaft 70 on the recess part 71 of the pressure receiving member 67. In this state, the locking groove 62 of the front end part is inserted to the locked groove 57 a of the support plate 57 of the lower frame 52, the bottom of the locking groove 62 comes in contact with the bottom of the locked groove 57 a, and each of the holder plates 59 is swingably supported with respect to each of the side plates 55 while the contact part is made a fulcrum. That is, each of the holder plates 59 is supported to be capable of coming in contact with and being separated from the heat roller 42. By locking between the locking groove 62 and the locked groove 57 a, the movement of each of the holder plates 59 with respect to each of the side plates 55 is restricted in the direction orthogonal to the sheet conveyance direction. The lower expansion part 64 of the lower end part of each of the holder plates 59 is inserted to the cutout part 56 in such a manner that it can freely advance and retreat, and in the state where the rear side protrusion 63 of the rear end part thereof is in contact with the lever 76, it is swingably supported at each of the side plates 55 while its front end part is made a fulcrum.
In the pressure changeover mechanism part 46, the pressure forces per unit areas of the first pressing roller 44 and the second pressing roller 45 to the heat roller 42 can be changed over between a normal mode as a first state in which a normal paper or the like as the sheet 3 is fixed, an envelope mode as a second state in which an envelope or the like as the sheet 3 is fixed, and a release mode in which the pressures of the first pressing roller 44 and the second pressing roller 45 to the heat roller 42 are released.
In the following description, the changeover of the normal mode, the envelope mode and the release mode is performed in such a way that the rear cover 2 a provided at the rear side of the main body casing 2 is put in an opening state, and the operation rod 80 of the lever 76 is operated from the opening part. As indicated by an imaginary line of FIG. 1, the rear cover 2 a is provided such that its lower end can be freely opened and closed to the main body casing 2 through the hinge 2 b. In order to cause the normal mode, as shown in FIG. 5, the operator holds the operation rod 80 of each of the levers 76, and raises the operation rod 80 while swinging it forward. Then, the swing shaft 74 of the lever 76 slides upward in the long hole 75 of the side plate 55, the upper surface of the base part 79 comes in contact with the rear side protrusion 63 of the holder plate 59, and the rear side protrusion 63 is pressed upward. Accordingly, the holder plate 59 is swung so that the rear end part is moved upward while the front end part is made a fulcrum. As a result, as shown in FIG. 4, the first pressing roller 44 and the second pressing roller 45 are elastically held in the state where they are pressed to the heat roller 42 by the urging forces of the springs 66.
In the normal mode, setting is made such that the load of the first pressing roller 44 to the heat roller 42 becomes, for example, 6�9.8 N, the contact area between the heat roller 42 and the first pressing roller 44 becomes, for example, 4 mm in the conveyance direction of the sheet 3 and 210 mm in the axial direction of the heat roller 42, that is, the pressing force per unit area of the first pressing roller 44 to the heat roller 42 becomes, for example, (6�9.8)/(4�210) N/mm2.
In the normal mode, setting is made such that the pressing force per unit area of the second pressing roller 45 to the heat roller 42 is equal to or smaller than the pressing force per unit area of the first pressing roller 44 to the heat roller 42.
More specifically, setting is made such that the load of the second pressing roller 45 to the heat roller 42 is smaller than the load of the first pressing roller 44 to the heat roller 42, for example, 3�9.8 N, the contact area between the heat roller 42 and the second pressing roller 45 is smaller than the contact area between the heat roller 42 and the first pressing roller 44, for example, 2.2 mm in the conveyance direction of the sheet 3 and 210 mm in the axial direction of the heat roller 42, that is, the pressing force per unit area of the second pressing roller 45 to the heat roller 42 becomes, for example, (3�9.8)/(2.2�210) N/mm2.
In order to cause the envelope mode, as shown in FIG. 7, the operator holds the operation rod 80 of each of the levers 76, and swings the operation rod 80 rearward from the normal mode. Then, the swing shaft 74 of the lever 76 is rotated while the long hole 75 of the side plate 55 is made a fulcrum, the side of the base part 79 comes in contact with the rear side protrusion 63 of the holder plate 59, and the rear side protrusion 63 is slightly moved downward. Accordingly, the holder plate 59 is swung so that its rear end part is slightly moved downward while the front end part is made a fulcrum. As a result, as shown in FIG. 6, since the holder plate 59 is swung while the front end part at the conveyance direction upstream side with respect to the first roller shaft 69 of the first pressing roller 44 held at the front side pressing roller attachment groove 65 is made a fulcrum, the second pressing roller 45 is displaced more than the first pressing roller 44, and the second pressing roller 45 is separated from the heat roller 42 in the state where the first pressing roller 44 presses the heat roller 42.
In the envelope mode, setting is made such that both the pressing force per unit area of the first pressing roller 44 to the heat roller 42 and the pressing force per unit area of the second pressing roller 45 to the heat roller become low as compared with the normal mode, and in the first pressing roller 44, the load of the first pressing roller 44 to the heat roller 42 becomes, for example, 3�9.8 N, which is half of that in the normal mode, and the contact area between heat roller 42 and the first pressing roller 44 becomes, for example, 2.4 mm in the conveyance direction of the sheet 3 and 210 mm in the axial direction of the heat roller 42, that is, the pressing force per unit area of the first pressing roller 44 to the heat roller 42 becomes, for example, (3�9.8)/(2.4�210) N/mm2.
In the second pressing roller 45, since it is separated from the heat roller 42, setting is made such that the load of the second pressing roller 45 to the heat roller 42 becomes 0 N, and the contact area between heat roller 42 and the second pressing roller 45 becomes 0 mm2, that is, the pressing force per unit area of the second pressing roller 45 to the heat roller 42 becomes 0 N/mm2.
In the envelope mode, since the second pressing roller 45 is separated from the heat roller 42, setting may be made such that the ratio of the pressing force per unit area of the second pressing roller 45 in the envelope mode to the pressing force per unit area of the second pressing roller 45 in the normal mode becomes smaller than the ratio of the pressing force per unit area of the first pressing roller 44 in the envelope mode to the pressing force per unit area of the first pressing roller 44 in the normal mode, and it is not always necessary that the second pressing roller 45 is separated from the heat roller 42.
In order to cause the release mode, as shown in FIG. 9, the operator holds the operation rod 80 of either one of the levers 76, and presses the operation rod 80 downward while swinging it rearward slightly. Then, in the state where the rear side protrusion 63 of the holder plate 59 is in contact with an inclined surface between the upper surface and the side surface of the base part 79, the swing shaft 74 of the lever 76 slides downward in the long hole 75 of the side plate 55, so that the rear side protrusion 63 is moved downward. Accordingly, the holder plate 59 is swung so that the rear end part is moved downward while the front end part is made a fulcrum, and accordingly, as shown in FIG. 8, the pressures of the first pressing roller 44 and the second pressing roller 45 to the heat roller 42 are released.
In the release mode, when the swing shaft 74 of the lever 76 slides downward in the long hole 75 of the side plate 55, since the contact shaft 81 of the cam member 78 is pressed downward through the link member 77, the interlocking shaft 61 to which the cam member 78 is provided to be unable to perform relative rotation is rotated. Thus, in the release mode, when either one of the levers 76 is operated, even if both the levers 76 are not operated, the respective holders 58 are interlocked by the rotation of the interlocking shaft 61 and the release mode can be realized.
As shown in FIG. 2, the plural (four, in the embodiment) peeling pawls 72 are disposed at positions where the respective pinch roller support parts 83 are provided on the erection plate 82 of the lower frame 52 and so as to swing to be capable of coming in contact with and separating from the heat roller 42 in the state where they face the heat roller 42 from the conveyance direction downstream to the upstream side.
The thermistor 48 is a contact type temperature sensor, and is formed to have elasticity and a flat rectangular shape, and its base end is supported at the erection plate 82 so that its free end comes in contact with the surface of the heat roller 42 at the upstream side of the contact portion between the heat roller 42 and the first pressing roller 44 in the rotation direction of the heat roller 42 and at the axial direction center portion of the heat roller 42.
As shown in FIG. 2, two thermostats 49 are provided along the axial direction at the upstream side of the contact portion between the heat roller 42 and the first pressing roller 44 in the rotation direction of the heat roller 42. Each of the thermostats 49 includes a bimetal deformed by heat, and when the fixing heater 43 does not normally operate due to erroneous operation of the CPU 87 or a circuit and the surface of the heat roller 42 is overheated to a temperature exceeding the set thermal fixation temperature, the thermostat cuts off the energization to the fixing heater 47 by thermal deformation of the bimetal, to thereby prevent the overheat of the heat roller 42.
In the fixing part 20, even in the case where the bimetal is not deformed by heat in each of the thermostats 49, when the temperature reaches a point at which the bearing member 58 is melted by further overheat of the surface of the heat roller 42, the bearing member 58 is softened, so that the heat roller 42 is moved upward by the urging force due to the pressing from the first pressing roller 44 and the second pressing roller 45, and the bimetal is mechanically deformed by this, and accordingly, the energization to the fixing heater 47 can be cut off.
As shown in FIG. 4, the conveyance mechanism part 50 is disposed at the conveyance direction downstream with respect to the heat roller 42 and the first pressing roller 44 and the second pressing roller 45, and includes the conveyance roller 90 and the plural pinch rollers 91 disposed above the conveyance roller 90 to face it.
The conveyance roller 90 is such that a roller layer made of rubber material covers a roller shaft made of metal, and is disposed to face the heat roller 42 through the erection frame 82 in the conveyance direction of the sheet 3. Although not shown in FIG. 2, a roller shaft is inserted in the respective side plates 55, so that the conveyance roller 90 is rotatably supported between the side plates 55 along the axial direction of the heat roller 42. When power is inputted from the motor (see FIG. 4), the conveyance roller 90 is driven to be rotated in an arrow direction (counterclockwise direction, see FIG. 1).
In the fixing part 20, as shown in FIG. 1, during a period when the sheet 3 conveyed from the transfer position is made to sequentially pass through while being held between the heat roller 42 and the first pressing roller 44/the second pressing roller 45, the toner image transferred onto the sheet 3 is thermally fixed, and then, in the normal mode, as shown in FIG. 4, the sheet 3 is conveyed while being held between the conveyance roller 90 and the pinch rollers 91 in the conveyance mechanism part 50, and is conveyed to a paper ejection path 92. In the envelope mode, the rear cover 2 a is put in the open state, and as shown in FIG. 6, the sheet 3 is made to pass through substantially linearly, below the conveyance roller 90 of the conveyance mechanism part 50, from between the heat roller 42 and the second pressing roller 45, and is taken out from the opening part of the rear cover 2 a. In the fixing part 20, in the case where the thermal fixation is performed in the above normal mode, the thermal fixing temperature as the first temperature is set to be, for example, 180� C. through the control of the fixing heater 43 by the CPU 87, and the conveyance speed of the sheet 3 as the first conveyance speed is set to be, for example, 140 mm/sec through the control of the motor 85 by the CPU 87. Besides, in the case where the thermal fixation is performed in the above envelope mode, the thermal fixing temperature as the second temperature is set to be higher than the thermal fixing temperature in the normal mode, for example, 220� C. through the control of the fixing heater 43 by the CPU 87, and the conveyance speed of the sheet 3 as the second conveyance speed is set to be lower than the conveyance speed in the normal mode, for example, 70 mm/sec through the control of the motor 85 by the CPU 87.
The paper ejection roller 93 is made of a pair of rollers, and is provided so that the forward rotation and the reverse rotation can be changed. As described above, in the case where the sheet 3 is ejected onto the paper ejection tray 80, the paper ejection roller 93 is rotated in the forward direction, and in the case where the sheet 3 is reversed, the paper ejection roller 93 is rotated in the reverse direction.
In the fixing part 20, setting is made such that in the normal mode, by the above thermal fixation conditions (for example, the thermal fixation temperature, the conveyance speed of the sheet 3, the pressing force per unit area of the first pressing roller 44 to the heat roller 42, and the like), the temperature of an interface between the toner and the sheet 3 at the most downstream position X1 (see FIG. 10), in the conveyance direction of the sheet 3, of the contact portion between the heat roller 42 and the first pressing roller 44 becomes a temperature not lower than the glass transition point (for example, 70� C.) of the toner, and further, a temperature not lower than the softening point (for example, 120� C.).
According to the setting as described above, at the most downstream position X1, in the conveyance direction of the sheet 3, of the contact portion between the heat roller 42 and the first pressing roller 44, since the temperature of the interface between the sheet 3 and the toner becomes the temperature not lower than the glass transition point of the toner, further, the temperature not lower than the softening point, the temperature of the toner on the sheet 3 pressed by the first pressing roller 44 becomes the temperature not lower than the glass transition point of the toner, further, the temperature not lower than the softening point at the most downstream position X1, in the conveyance direction of the sheet 3, of the contact portion between the heat roller 42 and the first roller 44.
Accordingly, at the point of time when the sheet has passed through between the heat roller 42 and the first pressing roller 44, most of the toner can be firmly fixed to the sheet 3. Thus, when the sheet 3 enters between the heat roller 42 and the second pressing roller 45, since the toner is almost fixed on the sheet 3, an image shift is hard to cause. As a result, while the image shift is prevented, quick and excellent fixation can be achieved by the first pressing roller 44 and the second pressing roller 45.
As more specific thermal fixation conditions, in the fixing part 20, as described above, the diameter of the first roller layer 88 of the first pressing roller 44 is set to become larger than the diameter of the second roller layer 89 of the second pressing roller 45, and the hardness of the surface of the first pressing roller 44 coming in contact with the sheet 3 is set to be larger than the hardness of the surface of the second pressing roller 45 coming in contact with the sheet 3, and further, in the normal mode, the load of the first pressing roller 44 to the heat roller 42 is set to be larger than the load of the second pressing roller 45 to the heat roller 42. By this, in the normal mode, the pressing force per unit area of the second pressing roller 45 to the heat roller 42 is set to be lower than the pressing force per unit area of the first pressing roller 44 to the heat roller 42.
Accordingly, at the point of time when the sheet has passed through between the heat roller 42 and the first pressing roller 44, the toner can be more firmly fixed on the sheet 3. Thus, when the sheet 3 next enters between the heat roller 42 and the second pressing roller 45, the image shift is hard to cause. As a result, while the image shift is prevented, quick and excellent fixation can be achieved by the first pressing roller 44 and the second pressing roller 45.
In the fixing part 20, by the above thermal fixation conditions, setting is made such that immediately after the sheet 3 has passed through between the heat roller 42 and the first pressing roller 44, a cold offset does not occur, and immediately after the sheet 3 has passed through between the heat roller 42 and the second pressing roller 45, a hot offset does not occur.
However, in the fixing part 20, by the above thermal fixation conditions, at the point of time when the sheet has passed through between the heat roller 42 and the first pressing roller 44, the toner is firmly fixed on the sheet 3, and therefore, immediately after the sheet 3 has passed through between the heat roller 42 and the first pressing roller 44, it is possible to prevent the cold offset from occurring.
In the fixing part 20, by the above thermal fixation conditions, at the point of time when the sheet has passed through between the heat roller 42 and the first pressing roller 44, most of the toner is fixed on the sheet 3, and therefore, it is not necessary to excessively heat the toner to fix it on the sheet 3 between the heat roller 2 and the second pressing roller 45. Accordingly, immediately after the sheet 3 has passed through between the heat roller 42 and the second pressing roller 45, it is possible to prevent the hot offset from occurring. As a result, at the point of time when the sheet 3 has passed through between the heat roller 42 and the second pressing roller 45, the toner is fixed on the sheet 3, and therefore, certain fixation of the toner to the sheet 3 can be achieved by the first pressing roller 44 and the second pressing roller 45. In the fixing part 20, setting is made such that the temperature of the interface between the sheet 3 and the toner at the point of time when the sheet has passed through between the heat roller 42 and the second pressing roller 45 becomes, for example, 160� C.
As described above, when the first pressing roller 44 and the second pressing roller 45 are provided in the fixing part 20, as described above, the speed-up of thermal fixation and the miniaturization can be realized, and on the other hand, since a curved portion of the sheet 3 along the curvature of the heat roller 42 is increased, in the case where as the sheet 3, for example, an envelope is printed instead of a normal paper, a shift in the amount of conveyance occurs between a front sheet coming in contact with the heat roller 42 and a back sheet coming in contact with the first pressing roller 44 and the second pressing roller 45, and wrinkles are apt to occur.
However, in the laser printer 1, in the case where the envelope as the sheet 3 is printed, as described above, in the fixing part 20, when the normal mode is changed over to the envelope mode, both the pressing force per unit area of the first pressing roller 44 to the heat roller 42 and the pressing force per unit area of the second pressing roller 45 to the heat roller 42 become low in the envelope mode, and therefore, the normal paper or the like is certainly fixed in the normal mode, and the envelope or the like can be fixed in the envelope mode while the occurrence of wrinkles is prevented.
Especially, in the fixing part 20, in the case where the envelope is fixed in the envelope mode, while excellent fixation is performed by the first pressing roller 44, the pressing force per unit area of the second pressing roller 45 is made zero, and the occurrence of wrinkles can be prevented.
Thus, in the envelope mode, even if the pressing forces per unit areas of the first pressing roller 44 and the second pressing roller 45 are lower than those in the normal mode, the higher fixation temperature is ensured and excellent fixation can be achieved.
Thus, in the envelope mode, even if the pressing forces in unit areas of the first pressing roller 44 and the second pressing roller 45 are lower than those in the normal mode, a longer fixation time is ensured, and excellent fixation can be achieved.
In the fixing part 20, and in the pressure changeover mechanism part 46, the respective holder plates 59 are made to hold the first pressing roller 44 and the second pressing roller 45, and the changeover of the pressing force between the normal mode and the envelope mode is realized by swing of the respective holder plates 59, and therefore, the pressing forces of the first pressing roller 44 and the second pressing roller to the heat roller 42 can be changed over simultaneously.
Since each of the holder plates 59 is swung while the front end part at the conveyance direction upstream side with respect to the first pressing roller 44 is made the fulcrum, the second pressing roller 45 can be displaced more than the first pressing roller 44 by merely swinging the respective holder plates 59. Thus, by the simple structure, the normal mode and the envelope mode can be changed over so that the ratio of the pressing force per unit area of the second pressing roller 45 becomes smaller than the ratio the pressing force per unit area of the first pressing roller 44, and both the pressing force per unit area of the first pressing roller 44 and the pressing force per unit area of the second pressing roller 45 become low without fail.
Further, in the pressure changeover mechanism part 46, when the operator holds the operation rod 80 of either one of the levers 76, and presses the operation rod 80 downward from the normal mode while slightly swinging the operation rod rearward, even if both the levers 76 are not operated, the respective holder plates 59 are interlocked and the release mode can be realized by the rotation of the interlocking shaft 61. Thus, while the operationality is improved, the first pressing roller 44 and the second pressing roller 45 can be swung with respect to the heat roller 42. Thus, for example, in the case where a jam of the sheet 3 occurs between the heat roller 42 and the first pressing roller 44/the second pressing roller 45, by merely operating the operation rod 80 of either one of the levers, the first pressing roller 4 and the second pressing roller 45 can be separated from the heat roller 42 and efficient jam processing can be performed.
In the fixing part 20, since the material of the surface of the second pressing roller 45 is identical to the material of the surface of the first pressing roller 44, and the surface roughness Rz of the second pressing roller 45 is larger than the surface roughness Rz of the first pressing roller 44, the friction coefficient of the second pressing roller 45 to the sheet 3 is larger than the friction coefficient of the first pressing roller 44 to the sheet 3, and the sheet 3 can be certainly held between the second pressing roller 45 and the heat roller 42 and can be conveyed. Thus, the sheet 3 can be conveyed between the first pressing roller 44 and the second pressing roller 45 without being loosened, and it is possible to prevent the occurrence of wrinkles of the sheet 3 pressed to the heat roller 42 by the first pressing roller 44 and the second pressing roller 45. Even if the friction coefficient of the second pressing roller 45 to the sheet 3 is equal to the friction coefficient of the first pressing roller 44 to the sheet 3, a similar effect can be obtained.
Further, in the fixing part 20, since the material of the surface of the heat roller 42 is identical to the material of the surface of the second pressing roller 45, and the surface roughness Rz of the heat roller 42 is larger than the surface roughness Rz of the second pressing roller 45, the friction coefficient of the heat roller 42 to the sheet 3 is larger than the friction coefficient of the second pressing roller 45 to the sheet 3, and the sheet 3 is more certainly held between the second pressing roller 45 and the heat roller 42 and can be conveyed. Thus, it is possible to more certainly prevent the sheet 3 from being loosened between the first pressing roller 44 and the second pressing roller 45, and it is possible to prevent the occurrence of wrinkles of the sheet 3 pressed to the heat roller 42 by the first pressing roller 44 and the second pressing roller 45. Even if the friction coefficient of the heat roller 42 to the sheet 3 is equal to the friction coefficient of the second pressing roller 45 to the sheet 3, a similar effect can be obtained.
When the first pressing roller 44 and the second pressing roller 45 are pressed to the heat roller 42 in the fixing part 20 as stated above, there is a case where the leading end of the sheet 3 having passed through between the heat roller 42 and the first pressing roller 44 is separated from the heating roller 42 due to the curvature of the heating roller 42 and can not enter between the heating roller 42 and the second pressing roller 45, and a jam occurs.
However, in the fixing part 20, as shown in FIG. 10, since the rotation center P1 of the second pressing roller 45 is disposed at the farther side from the heating roller 42 with respect to the tangent line L1 of the heating roller 42 at the most downstream position X1 of the contact portion between the heating roller 42 and the first pressing roller 44 in the conveyance direction of the sheet 3, the leading end of the sheet 3 having passed through between the heating roller 42 and the first pressing roller 44 can be smoothly made to enter between the heat roller 42 and the second pressing roller 45. Thus, stable fixation and conveyance can be achieved by the smooth delivery of the sheet 3 from the first pressing roller 44 to the second pressing roller 45.
In the above description, in the pressure changeover mechanism part 46, the locking groove 62 of the front end part of each of the holder plates 59 is engaged with the support plate 57 of the lower frame 52, and each of the holder plates 59 is swung while the front end part at the conveyance direction upstream side with respect to the first pressing roller 44 is made the fulcrum. However, the swing fulcrum of each of the holder plates 59 may be positioned at a conveyance direction upstream side with respect to the rear side pressing roller attachment groove 65 where the second roller shaft 70 of the second pressing roller 45 in each of the holder plates 59 is held, and for example, the locking groove 62 is formed between the rear side pressing roller attachment groove 65 and the front side pressing roller attachment groove 65, the support plate 57 of the lower frame 52 is formed at a position facing that, and each of the holder plates 59 may be swung by engagement of those while a place between the rear side pressing roller attachment groove 65 and the front side pressing roller attachment groove 65 is made a fulcrum. When it is swung as described above, at the changeover from the normal mode to the envelope mode, the pressing force per unit area of the second pressing roller 45 becomes low in the envelope mode as compared with the normal mode, and the pressing force per unit area of the first pressing roller 44 becomes high in the envelope mode as compared with the normal mode.
In the above description, although the first pressing roller 44 and the second pressing roller 45 are made to follow the heat roller 42, for example, as indicated by a dotted line of FIG. 4, power from the motor 85 is inputted to the first roller shaft 69 and the second roller shaft 70, and the first pressing roller 44 and the second pressing roller 45 may be individually driven. In the above case, it is preferable that the peripheral speed of the second pressing roller 45 becomes higher than the peripheral speed of the first pressing roller 45 through the control by the CPU 87.
According to the control as described above, since the peripheral speed of the second pressing roller 45 becomes higher than the peripheral speed of the first pressing roller 44, a tensile force can be given to the sheet 3 between the first pressing roller 44 and the second pressing roller 45. Thus, it is possible to effectively prevent the occurrence of wrinkles of the sheet 3 pressed to the heat roller 42 by the first pressing roller 44 and the second pressing roller 45. In the control as described above, for example, the peripheral speed of the first pressing roller 44 is set to 140 mm/sec, and the peripheral speed of the second pressing roller 45 is set to about 101% of the peripheral speed of the first pressing roller 44, for example, 141.4 mm/sec.
In the above description, in the laser printer 1, at an image assurance temperature in a range of from 10� C. to 30� C., an image under the above thermal fixation conditions (thermal fixation temperature, conveyance speed, pressing forces per unit areas of the first pressing roller 44 and the second pressing roller 45 to the heat roller 42, kind of toner, etc.) is warranted. Besides, the numerical values of the specific thermal fixation conditions are based on the results obtained when a normal paper of Xerox 80g paper (A4 size) is used as the sheet 3.
According to the kind of toner, the hot offset does not occur, and such toner can also be used in this laser printer 1. In the fixing part 20, for example, as shown in FIG. 12, an endless belt 97 made of heat resistant resin such as polyimide may be stretched between the outer peripheral surface of the first pressing roller 44 and the outer peripheral surface of the second pressing roller 45. By configuring as above, the performance of conveyance of the sheet 3 from the first pressing roller 44 to the second pressing roller 45 can be improved by the endless belt 97 stretched between the first pressing roller 44 and the second pressing roller 45. Thus, the certain conveyance of the sheet 3 by the first pressing roller 44 and the second pressing roller 45 is ensured, and the wrinkles of the sheet 3 and the image shift can be prevented.
In the fixing part 20, for example, as shown in FIG. 13, a cleaning roll 98 as a cleaning member may be provided which comes in contact with the first pressing roller 44 and the second pressing roller 45 and cleans the first pressing roller 44 and the second pressing roller 45.
That is, as shown in FIG. 14, the cleaning roller 98 has an axial direction length longer than a fixation area Z (area where the sheet 3 is brought into contact) of the heat roller 42, and as shown in FIG. 13, the cleaning roller is disposed below the heat roller 42 to face the fixation area Z of the heat roller 42 and to come in contact with the first pressing roller 44 and the second pressing roller 45 at the lower part.
The cleaning roller 98 is such that a roller made of conductive rubber material covers a roller shaft made of metal, and foreign matter adhered to the first pressing roller 44 and the second pressing roller 45 is collected by the cleaning roller 98.
As described above, when the cleaning roller 98 is provided in this way, both the first pressing roller 44 and the second pressing roller 45 can be cleaned by the common cleaning roller 98. Thus, the number of parts can be reduced, and the simplification and miniaturization of the device structure can be realized.
When the cleaning roller 98 is disposed as described above, it is possible to form the closed space surrounded by the heat roller 42, the cleaning roller 98 opposite to that, the first pressing roller 44 and the second pressing roller 45 which press the heat roller 42 and with which the cleaning roller 98 is brought into contact. Thus, since the heat radiation of the fixation area Z of the heat roller 42 can be suppressed, a temperature rise in the device can be prevented while efficient fixation is performed.
The reflector 99 is made of metal or the like reflecting heat, is formed into a substantially V-letter shape, and is disposed along the axial direction of the heat roller 42. One end part 99 a of the reflector 99 is disposed in the vicinity of a position at an upstream side of a contact portion Y1 between the heat roller 42 and the first pressing roller 44 in the rotation direction of the heat roller 42, and the other end part 99 b is disposed in the vicinity of a position at the most downstream of a contact portion Y2 between the heat roller 42 and the second pressing roller 45 in the rotation direction of the heat roller 42. Accordingly, heat emitted from the fixing heater 43 and heat emitted from the fixing heater 43 and reflected by the reflector 99 are irradiated to the area of the heat roller 42 surrounded by the one end part 99 a and the other end part 99 b of the reflector 99.
Thus, the respective contact portions of the first pressing roller 44 and the second pressing roller 45 to the heat roller 42 can be efficiently heated. As a result, the warm-up time of the fixing part 200 can be shortened and the running cost can be reduced.
One of the thermistors 48 is provided inside of the heat roller 42 and outside of the area of the heat roller 42 where the heat reflected by the reflector 99 is irradiated, more specifically, in the vicinity of the outside of the other end part 99 b of the reflector 99. The other thereof is provided in the area of the heat roller 42 where the heat reflected by the reflector 99 is irradiated, more specifically, in the vicinity of the inside of the one end part 99 a of the reflector 99. Accordingly, it becomes possible to accurately detect the temperature of the heat roller 42, and quick and certain fixation can be achieved by the first pressing roller 44 and the second pressing roller 45.
As described above, according to a first aspect of the invention, there is provided a thermal fixing device including: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein the fixing member and the first pressing member apply to a developer on the fixation medium to be pressed by the first pressing member a temperature not lower than a glass transition point of the developer.
According to the first aspect of the invention, since the developer on the fixation medium pressed by the first pressing member has the temperature not lower than the glass transition point of the developer, the developer is almost fixed on the fixation medium at the point of time when the fixation medium has passed through between the fixing member and the first pressing member. Thus, when the fixation medium next enters between the fixing member and the second pressing member, since the developer is almost fixed on the fixation medium, the image shift does not easily occur, and as a result, excellent fixation can be achieved by the first pressing member and the second pressing member.
According to a second aspect of the invention, in addition to the first aspect of the invention, the fixing member and the first pressing member apply to the developer on the fixation medium to be pressed by the first pressing member a temperature not lower than a softening point of the developer.
According to the second aspect of the invention, since the developer on the fixation medium pressed by the first pressing member has the temperature not lower than the softening point of the developer, the developer can be more firmly fixed on the fixation medium at the point of time when the fixation medium has passed through between the fixing member and the first pressing member. Thus, when the fixation medium enters between the fixing member and the second pressing member, the image shift can be prevented.
According to a third aspect of the invention, in addition to the first aspect of the invention, the fixing member and the first pressing member apply to an interface between the fixation medium and the developer a temperature not lower than a softening point of the developer.
According to the third aspect of the invention, since the temperature of the interface between the fixation medium and the developer becomes the temperature not lower than the glass transition point of the developer or the temperature not lower than the softening point thereof at the point of time when the fixation medium passes through between the fixing member and the first pressing member, the developer can be more firmly fixed to the fixation medium at the point of time when the fixation medium has passed through between the fixation medium and the first pressing member. Thus, when the fixation medium enters between the fixing member and the second pressing member, the image shift can be further prevented.
According to a fourth aspect of the invention, in addition to the first aspect of the invention, the fixing member and the first pressing member apply the temperature to the developer at a position most downstream in the conveyance direction in a contact portion between the fixing member and the first pressing member.
According to a fifth aspect of the invention, in addition to the second aspect of the invention, the fixing member and the first pressing member apply the temperature to the developer at a position most downstream in the conveyance direction in a contact portion between the fixing member and the first pressing member.
According to a sixth aspect of the invention, in addition to the third aspect of the invention, the fixing member and the first pressing member apply the temperature to the interface at a position most downstream in the conveyance direction in a contact portion between the fixing member and the first pressing member.
According to the fourth through sixth aspect of the invention, since the developer or the interface between the fixation medium and the developer has the temperature not lower than the glass transition point of the developer or the temperature not lower than the softening point thereof at the most downstream position of the contact portion between the fixing member and the first pressing member in the conveyance direction of the fixation medium, the developer can be more firmly fixed to the fixation medium at the point of time when the fixation medium has passed through between the fixing member and the first pressing member. Thus, when the fixation medium enters between the fixing member and the second pressing member, the image shift can be further prevented.
According to a seventh aspect of the invention, in addition to the first aspect of the invention, the thermal fixing device further includes an endless belt stretched between the first pressing member and the second pressing member.
According to an eighth aspect of the invention, there is provided a thermal fixing device including: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein a pressing force per unit area of the first pressing member is configured to be equal to or larger than a pressing force per unit area of the second pressing member.
According to the eighth aspect of the invention, since the pressing force per unit area of the first pressing member to the fixing member is equal to or larger than the pressing force per unit area of the second pressing member to the fixing member, the developer can be more fixed on the fixation medium at the point of time when the fixation medium has passed through between the fixing member and the first pressing member. Thus, when the fixation medium next enters between the fixing member and the second pressing member, the image shift does not easily occur, and as a result, excellent fixation can be achieved by the first pressing member and the second pressing member.
According to a ninth aspect of the invention, in addition to the eighth aspect of the invention, the first pressing member includes a first pressing roller, and the second pressing member includes a second pressing roller.
According to a tenth aspect of the invention, in addition to the ninth aspect of the invention, the first pressing member a pressing force per unit area of the first pressing roller is configured to be larger than a pressing force per unit area of the second pressing roller.
According to an eleventh aspect of the invention, in addition to the ninth aspect of the invention, the first pressing member a diameter of the first pressing roller is configured to be larger than a diameter of the second pressing roller.
According to the ninth through eleventh aspect of the invention, since the load of the first pressing roller to the fixing member is larger than the load of the second pressing roller to the fixing member, and the diameter of the first pressing roller is larger than the diameter of the second pressing roller, the developer can be more firmly fixed on the fixation medium at the point of time when the fixation medium has passed through between the fixing member and the first pressing member. Thus, when the fixation medium enters between the fixing member and the second pressing member, the image shift can be prevented.
According to a twelfth aspect of the invention, in addition to the eighth aspect of the invention, a hardness of a portion of the first pressing member where contacts with the fixation medium is configured to be higher than a hardness of a portion of the second pressing member where contacts with the fixation medium.
According to the twelfth aspect of the invention, since the hardness of the portion of the first pressing member coming in contact with the fixation medium is larger than the hardness of the portion of the second pressing member coming in contact with the fixation medium, and the load of the first pressing member to the fixing member is larger than the load of the second pressing member to the fixing member, the developer can be more firmly fixed on the fixation medium at the point of time when the fixation medium has passed through between the fixation medium and the first pressing member. Thus, when the fixation medium enters between the fixing member and the second pressing member, the image shift can be prevented.
According to a thirteenth aspect of the invention, in addition to the eighth aspect of the invention, the thermal fixing device further includes an endless belt stretched between the first pressing member and the second pressing member.
According to a fourteenth aspect of the invention, there is provided a thermal fixing device including: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein the fixing member and the first pressing member are provided not to cause a cold offset immediately after the fixation medium passes through between the fixing member and the first pressing member.
According to the fourteenth aspect of the invention, since the cold offset does not occur immediately after the fixation medium has passed through between the fixing member and the first pressing member, the developer is almost fixed on the fixation medium at the point of time when the fixation medium has passed through between the fixing member and the first pressing member. Thus, when the fixation medium next enters between the fixing member and the second pressing member, since the developer is almost fixed on the fixation medium, the image shift does not easily occur, and as a result, excellent fixation can be achieved by the first pressing member and the second pressing member.
According to a fifteenth aspect of the invention, in addition to the fourteenth aspect of the invention, the fixing member, the first pressing member and the second pressing member are provided not to cause a hot offset immediately after the fixation medium passes through between the fixing member and the second pressing member.
According to the fifteenth aspect of the invention, since the hot offset does not occur immediately after the fixation medium has passed through between the fixing member and the second pressing member, the developer is excellently fixed on the fixation medium at the point of time when the fixation medium has passed through between the fixing member and the second pressing member. Thus, excellent fixation can be achieved by the first pressing member and the second pressing member.
According to a sixteenth aspect of the invention, in addition to the fourteenth aspect of the invention, the thermal fixing device further includes: an endless belt stretched between the first pressing member and the second pressing member.
According to a seventeenth aspect of the invention, there is provided a thermal fixing device including: a fixing roller configured to be in contact with a fixation medium; a heating unit disposed inside the fixing roller and generates heat for heating the fixing roller by applied electricity; a first pressing member disposed to face the fixing roller and presses the fixation medium to the fixing roller; a second pressing member disposed to face the fixing roller at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing roller; and a reflection member disposed inside the fixing roller and reflects heat radiated from the heating unit toward the fixing roller within a range between a position upstream in a rotation direction of the fixing roller with respect to a contact portion between the fixing roller and the first pressing member, and a position most downstream in the rotation direction of the fixing roller in a contact portion between the fixing roller and the second pressing member.
According to the seventeenth aspect of the invention, since the reflection member reflects the heat toward the fixing member within the range between the position at the upstream side with respect to the contact portion between the fixing roller and the first pressing member in the rotation direction of the fixing roller and the position at the most downstream side of the contact portion between the fixing roller and the second pressing member, the contact portions of the first pressing member and the second pressing member to the fixing member can be efficiently heated. Thus, it is possible to realize the shortening of warm-up time of the thermal fixing device and low running cost.
According to an eighteenth aspect of the invention, in addition to the seventeenth aspect of the invention, the thermal fixing device further includes an endless belt stretched between the first pressing member and the second pressing member.
According to a nineteenth aspect of the invention, there is provided a thermal fixing device including: a fixing member configured to be in contact with a fixation medium; a heating unit disposed inside the fixing roller and generates heat for heating the fixing roller by applied electricity; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member; a reflection member disposed inside the fixing member and reflects heat radiated from the heating unit toward the fixing member within a specified range; a first temperature detector disposed inside the fixing member and outside a the specified range of the fixing member to which the heat reflected by the reflection member is irradiated, and detects a temperature of the fixing member where the first temperature is disposed; and a second temperature detector disposed outside the fixing member and within the specified range of the fixing member to which the heat reflected by the reflection member is irradiated.
According to the nineteenth aspect of the invention, since the one of the temperature detection units is disposed inside the fixing member and outside the specified range of the fixing member to which the heat reflected by the reflection member is irradiated, and the other of the temperature detection units is disposed outside the fixing member and within the specified range of the fixing member to which the heat reflected by the reflection member is irradiated, it becomes possible to accurately detect the temperature of the fixing member, and excellent fixation can be achieved by the first pressing member and the second pressing member.
According to a twentieth aspect of the invention, in addition to the nineteenth aspect of the invention, the thermal fixing device further includes an endless belt stretched between the first pressing member and the second pressing member.
According to the seventh, the thirteenth, the sixteenth, the eighteenth and the twentieth aspects of the invention the performance of conveyance of the fixation medium from the first pressing member to the second pressing member can be improved by the endless belt stretched between the first pressing member and the second pressing member. Thus, the conveyance of the fixation medium by the first pressing member and the second pressing member is ensured, and it is possible to prevent the image shift.
According to a twenty-first aspect of the invention, there is provided an image forming apparatus including: a sheet feeding section configured to feed a sheet as a fixation medium; and an image forming section having a thermal fixing device and configured to form an image on the sheet fed by the sheet feeding section, wherein the thermal fixing device includes: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein the fixing member and the first pressing member apply to a developer on the fixation medium to be pressed by the first pressing member a temperature not lower than a glass transition point of the developer.
According to a twenty-second aspect of the invention, there is provided an image forming apparatus including: a sheet feeding section configured to feed a sheet as a fixation medium; and an image forming section having a thermal fixing device and configured to form an image on the sheet fed by the sheet feeding section, wherein the thermal fixing device includes: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein a pressing force per unit area of the first pressing member is configured to be equal to or larger than a pressing force per unit area of the second pressing member.
According to a twenty-third aspect of the invention, there is provided an image forming apparatus including: a sheet feeding section configured to feed a sheet as a fixation medium; and an image forming section having a thermal fixing device and configured to form an image on the sheet fed by the sheet feeding section, wherein the thermal fixing device includes: a fixing member configured to be in contact with a fixation medium; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; and a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member, wherein the fixing member and the first pressing member are provided not to cause a cold offset immediately after the fixation medium passes through between the fixing member and the first pressing member.
According to a twenty-fourth aspect of the invention, there is provided an image forming apparatus including: a sheet feeding section configured to feed a sheet as a fixation medium; and an image forming section having a thermal fixing device and configured to form an image on the sheet fed by the sheet feeding section, wherein the thermal fixing device includes: a fixing member configured to be in contact with a fixation medium; a heating unit disposed inside the fixing roller and generates heat for heating the fixing roller by applied electricity; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; a second pressing member disposed to face the fixing member at a position downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member; and a reflection member disposed inside the fixing roller and reflects heat radiated from the heating unit toward the fixing roller within a range between a position upstream in a rotation direction of the fixing roller with respect to a contact portion between the fixing roller and the first pressing member, and a position most downstream in the rotation direction of the fixing roller in a contact portion between the fixing roller and the second pressing member.
According to a twenty-fifth aspect of the invention, there is provided an image forming apparatus including: a sheet feeding section configured to feed a sheet as a fixation medium; and an image forming section having a thermal fixing device and configured to form an image on the sheet fed by the sheet feeding section, wherein the thermal fixing device includes: a fixing member configured to be in contact with a fixation medium; a heating unit disposed inside the fixing roller and generates heat for heating the fixing roller by applied electricity; a first pressing member disposed to face the fixing member and presses the fixation medium to the fixing member; a second pressing member disposed to face the fixing member at apposition downstream in a conveyance direction of the fixation medium with respect to the first pressing member and presses the fixation medium to the fixing member; a reflection member disposed inside the fixing member and reflects heat radiated from the heating unit toward the fixing member within a specified range; a first temperature detector disposed inside the fixing member and outside a the specified range of the fixing member to which the heat reflected by the reflection member is irradiated, and detects a temperature of the fixing member where the first temperature is disposed; and a second temperature detector disposed outside the fixing member and within the specified range of the fixing member to which the heat reflected by the reflection member is irradiated.
According to the twenty-first through the twenty-fifth aspect of the invention, since the image forming apparatus as stated above includes the thermal fixing device which can achieve excellent fixation by the first pressing member and the second pressing member while the image shift is prevented, an image can be excellently formed.
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