Source: https://patents.google.com/patent/JP4465354B2/en
Timestamp: 2020-02-17 17:14:45
Document Index: 69696278

Matched Legal Cases: ['Application No. 4334124', 'art 52', 'art 54', 'art 52', 'art 54', 'art 52', 'art 54', 'art 52', 'art 58', 'art 58', 'arts 36', 'arts 64']

JP4465354B2 - Decoupling device for electric motor and method for manufacturing electric motor - Google Patents
Decoupling device for electric motor and method for manufacturing electric motor Download PDF
JP4465354B2
JP4465354B2 JP2006515652A JP2006515652A JP4465354B2 JP 4465354 B2 JP4465354 B2 JP 4465354B2 JP 2006515652 A JP2006515652 A JP 2006515652A JP 2006515652 A JP2006515652 A JP 2006515652A JP 4465354 B2 JP4465354 B2 JP 4465354B2
JP2006515652A
JP2006527577A (en
ヴィンクラー ヴォルフガング
ザイベルト ハインツ
ニーチェ ハルトムート
ルップ ベルンハルト
クプフェラー ミヒャエル
シュタフネ ミヒャエル
2003-06-12 Priority to DE2003126996 priority Critical patent/DE10326996A1/en
2004-04-21 Application filed by ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツングＲｏｂｅｒｔ Ｂｏｓｃｈ Ｇｍｂｈ filed Critical ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツングＲｏｂｅｒｔ Ｂｏｓｃｈ Ｇｍｂｈ
2006-11-30 Publication of JP2006527577A publication Critical patent/JP2006527577A/en
2010-05-19 Publication of JP4465354B2 publication Critical patent/JP4465354B2/en
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for holding an electric motor in a state where vibrations are decoupled, as described in a superordinate conceptual section of claim 1.
Electric motors, such as those used in automobile heating and / or air conditioner blowers, are generally vibrationally decoupled from the vehicle, so that the motor or blower unit It is possible to avoid or reduce the transmission of the solid propagation sound to the vehicle body and thus to the interior.
The operating noise of the electric motor and the vibration caused by driving, for example due to the unbalance of the blower wheel to be driven, are thereby transmitted at a high rate to the housing, leading to undesirable noise generation.
The current fixing method for this type of motor is to insert the entire motor into a plastic housing or a metal housing, which is provided with a flange for coupling to an air conditioner. Usually, rubber or a correspondingly molded rubber member is loaded between the motor and the motor housing or in the flange, which attenuates the vibration excitation of the air conditioner or body and is troublesome for the driver or passenger The noise in the interior can be suppressed.
In the elastic decoupling member which on the one hand holds the electric motor in the support area and on the other hand is to provide damping, this conflicting requirement leads to the decoupling member being preloaded, for example. As a result, the vibration is attenuated by a bending motion within the decoupling member, so that ideal decoupling is not possible.
During operation of the electric motor, tangential torsional vibration, radial vibration and axial vibration occur, especially in the direction of the main excitation vibration of the motor. This means that the decoupling in the tangential direction is particularly soft for the decoupling between the motor and the housing of the motor, which should serve as a decoupling housing at the same time, and the axial or radial decoupling is clearly rigid. It means you have to be.
Recently, several variations have been made in which decoupling members are placed between the housing flanges or between the motor and the motor housing to achieve vibration decoupling of the electric motor relative to the motor housing and thus the body. Can be found from the use of
For example, an apparatus for housing an electric motor disclosed in German Patent Application No. 4334124 has a particularly low vibration and thus a function of attenuating noise, the inner wall of the housing apparatus and the motor housing. At least one elastic damping member is disposed between the inner wall and the outer wall facing the inner wall, and the damping member is supported by the facing walls of the receiving device and the motor housing. To do.
In an advantageous embodiment of the device of DE-A-4334124, an elastic damping member, which is a correspondingly molded rubber member, is increased, which unnecessarily increases the cost of such a device. Assembly cost and material cost.
From EP 0 682 396, it is known to decouple two components from one another, preferably using an elastic ball of elastomer. At that time, the ball is accommodated in one elliptical recess each time. As a result, the ball can perform a certain degree of free rotational movement. The concave portions of the respective constituent portions are provided so as to be opposed to each other in a state where the concave portions of both the constituent portions are assembled.
Typically, the electric motor is loaded into an adapter housing having a corresponding holding member for receiving the decoupling body. The unit consisting of the electric motor, the adapter and the decoupling means is then loaded into the motor housing or another functional housing.
In a decoupling device for an actuator, for example an electric motor, known from DE 19942840, a decoupling housing consisting of one or more parts is coupled to a functional housing, A plurality of decoupling members arranged in pairs are arranged between both housings, and are fixed by one holding member each time. At that time, the actuator is engaged with the holding member.
The disadvantage of the device according to German Offenlegungsschrift DE 1994 2840 is that, on the basis of a large number of components, a clearly increased assembly effort and thus a cost is required for vibration isolation of the electric motor. It is in such a structure.
On the other hand, the device according to the invention for holding an electric motor with the features described in the features of claim 1 in a decoupled state is simply a decoupling member It has the advantage that a means for fixing can be formed. The means for fixing the decoupling member is formed integrally with the pole housing of the electric motor, so that it is inserted into an additional adapter housing which can also decouple vibrations relative to the housing. Necessary is omitted.
Advantageously, the holding means for the decoupling member that isolates vibrations are formed directly from the material of the pole ring. Thereby, for example, already during the manufacture of the magnetic pole housing, a corresponding tipping tongue can later be drilled in the steel strip that forms the magnetic pole housing. After the pole housing is cut and subsequently rolled and the joint seam is closed, the pole housing can be further processed during motor assembly with the retaining means laid down.
When the motor is assembled, for example, in a complete blower module, afterwards, the holding means for the decoupling member can be raised outwards by a tool and the corresponding decoupling member can be attached to this holding means. In this way, it is possible to decouple the motor with respect to the motor housing or the housing housing and achieve an optimized, i.e. reduced, noise characteristic of the blower, for example. The previously required adapter for housing the electric motor is advantageously dispensed with completely.
If it is not necessary to decouple the motor with respect to the motor housing or the housing housing, the motor can be assembled and operated without the decoupling member while the holding means is laid down.
The device according to the invention for holding the electric motor in a vibration-decoupled state thereby allows a clear reduction of the components and thus results in a simplified assembly of the motor system.
Advantageous configurations of the device according to the invention result from the features and improvements described in the dependent claims.
In another advantageous embodiment of the device according to the invention, the pole housing is shaped as a double-rolled cylinder, i.e. a two-layer cylinder. In this way, it is possible to form the holding member in the outer layer of the cylinder and provide only an opening in the inner layer of the cylinder for raising the holding means for the decoupling member outwards with a corresponding tool. It is. With this type of double-wrapped pole housing, it is possible to minimize the effect on the magnetic flux despite the air gap provided on the surface of the pole housing. As a result, the pole housing maintains full functionality as a return path ring.
However, in another alternative embodiment, it is possible to form the pole housing only in one layer and form the holding member for the decoupling body from the housing wall of the pole housing. The reduction of the magnetic flux caused by the air gap provided in the pole housing that serves as a return path ring must be accepted in this case. In this embodiment, the device according to the invention is extremely simply configured.
Advantageously, the means for fixing the decoupling member is formed in the form of a retaining tongue. The retaining tongue is integrally coupled with the magnetic pole housing. The retaining tongue is made from the pole housing and is raised outwardly with respect to the surface of the pole housing.
In so doing, the retaining tongue is raised outwards substantially in the radial direction. As a result, the decoupling member fixed to the holding tongue piece is located between the magnetic pole housing surface and the inner surface of the motor housing that houses the motor when the electric motor is assembled.
In order to achieve the best possible fixing of the decoupling member, it is possible to arrange means (holding tongues) for fixing the decoupling member in pairs. In particular, the holding tongue is arranged axially with respect to the magnetic pole housing. As a result, for example, a roller-shaped decoupling member can be held at two points.
In another embodiment of the device according to the invention, the retaining tongue can be raised outwards substantially tangential to the pole housing. Advantageously, the decoupling members formed in the form of rolling bodies can be arranged, for example in pairs, corresponding to the holding tongues thus raised in the tangential direction. Advantageously, the decoupling means are coupled together in pairs so that the decoupling members can be easily and quickly assembled to the holding means. Advantageously, the coupling of the decoupling member simultaneously serves for the coupling of the decoupling member and the holding means of the pole housing.
According to the method according to the invention for producing an electric motor, an elastic decoupling member is fixed to the magnetic pole housing of the electric motor, so that the electric motor is vibration-insulated and integrated in the motor housing, for example in the blower housing. It is simply possible to provide a means for making this possible if necessary. Advantageously, the pole housing is wound twice in order to minimize the magnetic flux lost by raising the holding means outwards. Such a double-wrapped pole housing originally consists of two steel strips. These steel strips are first cut, for example stamped, before the work process “roll bending”. In this work step, it is also advantageous that at the same time the holding means are already drilled in the outer ring steel plate and, in some cases, one corresponding slot is also drilled in the corresponding part of the inner ring. it can. This slot provided in the inner ring allows a later entry of a raising tool which can raise the holding means radially outward from the pole housing.
After cutting the steel strip of the pole housing, another known course of work for the pole housing is carried out in a known manner, namely rolling the steel plate into a cylinder and closing the joining seam. The magnetic pole housing thus manufactured can be further processed during motor assembly with the holding means laid down. When such a motor is assembled, for example, in a complete blower module, the holding means can subsequently be raised outward by a corresponding tool and the decoupling member can be attached to the holding means. This decoupling member allows the electric motor to be placed in the blower module or motor housing in a vibration-insulating manner.
A correspondingly prepared motor, but whose holding means has not yet been raised outwards, can be advantageously delivered to the customer as a separate final product. The customer can raise the holding means outward or use the electric motor without using the holding means according to the present invention, depending on the purpose of use desired by the customer.
Further advantages of the device according to the invention for holding the electric motor with vibrations decoupled are described in the following drawings and in the description of the associated embodiments.
The drawing shows an embodiment of the device according to the invention for holding an electric motor in a decoupled state of vibration. These examples are described in detail below. The drawings, specification, and claims include numerous combinations of features. Those skilled in the art can also observe these features individually and combine them into meaningful other combinations. Accordingly, these combinations are also disclosed in the specification.
FIG. 1 is a schematic view of an electric motor equipped with a device according to the present invention.
FIG. 2: longitudinal section (FIG. 2a) of an electric motor loaded in a motor housing with a device according to the invention and a detailed view (FIG. 2b) of the region of the holding means according to the invention.
FIG. 3: a schematic view (FIG. 3a) and a detailed view (FIG. 3b) of a first alternative embodiment of the arrangement of decoupling members.
FIG. 4: a schematic view (FIG. 4a) and a detailed view (FIG. 4b) of a second alternative embodiment for the arrangement of decoupling members.
FIG. 5 is a perspective view of a magnetic pole housing according to the present invention of an electric motor.
6: Simplified perspective view of the magnetic motor housing according to the invention of the electric motor shown in FIG. 5 with the holding means not yet raised.
FIG. 7: A simplified perspective view of another embodiment of a magnetic pole housing according to the invention of an electric motor.
FIG. 8: Schematic view of the magnetic pole housing according to the invention of the electric motor shown in FIG. 7 with the decoupling member assembled.
FIG. 9: Longitudinal sectional view of an alternative embodiment of a magnetic pole housing according to the present invention.
FIG. 10: Longitudinal section of another embodiment for a decoupling member.
FIG. 11: Longitudinal section of an alternative embodiment for a decoupling member.
FIG. 12 is a cross-sectional view of an alternative embodiment for a decoupling member.
DESCRIPTION OF THE EMBODIMENTS FIG. 1 shows an electric motor such as used in an air conditioning blower of an automobile.
The electric motor 10 has a two-layer pole ring 14 that serves as a pole housing 12. A magnet is attached to the inner peripheral surface of the magnetic pole ring 14 in a known manner. The magnet serves as a stator for the electric machine 10. At that time, the magnetic pole ring 14 serves as a return path of the electric motor 10. The first end shield 16 on the shaft side and the second end shield 18 on the armature side are also fixed to the magnetic pole ring 14.
The first end shield 16 and the second end shield 18 each have one bearing 20 or 22. A shaft 24 operatively coupled to the rotor of the electric motor 10 is guided in the bearings 20 and 22.
The pole housing of the electric motor according to FIG. 1 consists of two layers of cylindrical pole rings 14. The pole ring 14 is manufactured by rolling and subsequently joining two appropriately shaped steel strips.
The outer layer of the pole ring 14 has a number of tongue-like holding members 26. The retaining member 26 is integrally formed with the outer layer of the pole ring and is evenly distributed around the periphery of the pole housing. Advantageously, at least three such retaining members are preferably arranged in a plane perpendicular to the axis of the pole housing. In other embodiments, different numbers and / or different orientations of retaining means can be used.
The pole housing 12 originally consists of two steel strips 28 or 30. Both steel strips 28, 30 are first cut and shaped, for example, by a punching process, before the work process "roll bending" within the framework of the production process. In this work process, a holding member 26 in the form of an overturned tongue (Austellasche) is drilled in a steel strip 30 which later forms the outer layer of the magnetic pole housing 12. The steel strip 28, which later forms the inner layer of the pole ring, is each drilled with a hole, preferably a slot, in a corresponding manner. The slot provided in the steel strip 28 that forms the inner ring makes it possible to later insert a raising tool for tilting the tongue-shaped holding member 26 outward, i.e. for lifting it outward. After forming the steel strip 28 or 30, the normal subsequent fabrication process for the electric motor pole housing 12 is carried out. The steel plate 28 or 30 is rolled, the seam is closed, and the pole housing is calibrated.
The pole housing 12 can then be further processed during motor assembly or passed to the end consumer while retaining member 26 is still laid. When the electric motor 10 is assembled into a complete motor housing, for example a blower module, the holding member 26 is subsequently raised outward by a corresponding tool and the decoupling member 32 is fixed to the holding member.
The holding member 26 of the electric motor 10 based on the embodiment of FIG. 1 has one notch 34 each time. A decoupling member 32 can be inserted into the notch 34. Advantageously, at least three retaining members 26 are present evenly distributed on the surface of the pole housing 12.
The integral decoupling member 32 of the embodiment shown in FIG. 1 has a substantially dumbbell shape and consists of two elastic spherical members 36 or 38. The members 36 and 38 are firmly connected to each other by a rectangular parallelepiped connecting portion 40 having a smaller cross section. Other cross sections of the connecting web 40 are of course possible. The connecting member or connecting web 40 provided between the spherical members 36 and 38 of the decoupling member 32 is inserted into the notch 34 of the holding member 26 each time and is tightened, for example, in the notch 34. The decoupling member 32 is typically made of an elastic material such as an elastomer. Furthermore, the shape of the decoupling member 32 in a dumbbell shape additionally serves for easy assembly of the decoupling member.
When the torque of the electric motor 10 is released, a rolling motion of the decoupling member 36 or 38 formed as a sphere occurs. At that time, the decoupling member is elastically compressed and generates a restoring force based on elastic deformation. In this way, the vibration of the electric motor 10 can be attenuated. As a result, vibration is not transmitted to the motor housing 42 or the fixed flange 44 at all, or is clearly reduced and transmitted.
Advantageously, the need for an additional vibration-damping holder for housing the motor is eliminated here. At this time, the holding member protruding from the magnetic pole housing in the radial direction can be formed without substantial loss of electric flux.
In the following, several examples for assembling the device according to the invention will be introduced by way of example.
FIG. 2 shows a schematic view of the electric motor 10 loaded in the motor housing 42 and a detailed view of the region of the decoupling member 32 of the loaded electric motor. The housing of the DC motor in the blower module has heretofore been typically implemented with a separate plastic adapter or another additional plastic part. This plastic part houses the necessary decoupling members and the motor, thereby decoupling the motor to the motor housing. In the device according to the invention for holding the electric motor with vibrations decoupled, such an additional adapter for housing the motor in the motor housing is no longer necessary.
The blower motor according to the embodiment of FIG. 2 is held between the motor flange plate 44 and the motor housing 42. A decoupling member 32 serving as a damping member is an integral part of the return path ring and is attached to a holding member 26 that projects radially from the motor. An arcuate receiving shell for the decoupling member 32 can advantageously be formed in the motor flange plate 44 or the motor housing 42. As a result, assembly with less friction is possible. Thereby, the assembly of such a blower motor is simplified with respect to the axial joining process.
The decoupling member 32 coupled to the holding member 26 of the magnetic pole housing 12 via the coupling means 40 is located at the assembly position of the electric motor at the surface of the magnetic pole housing 12 and the inner surface of the motor housing 42 or the inner surface of the flange 44. It will be located between the surface of the. In doing so, the flange 44 serves to close the motor housing 42 and, in addition, to secure the entire system, for example to the body of an automobile.
By using the ball decoupling member in combination with a corresponding adjustment of the motor flange plate 44 or the motor housing 42, it is possible to appropriately influence the elastic properties of the decoupling member 32 in the clamped state. is there. Thereby, in some cases, different damping characteristics can be achieved in the radial, axial or tangential directions.
FIG. 3 shows an alternative embodiment of a blower with a decoupling device according to the invention. In the schematic diagram of FIG. 3a, the entire blower 11 with an electric motor installed in a motor housing 42 is shown. The shaft 24 of the electric motor is derived from the motor housing and is rigidly coupled to the blower wheel (fan) 56.
The motor housing 42 of the embodiment according to FIG. 3 comprises a pot-shaped motor housing lower part 52 and a ring-shaped motor housing upper part 54 coupled to the lower part. A motor flange 44 is integrally disposed on the motor housing lower portion 52.
3b shows a detailed view of the arrangement of the decoupling device according to the invention in the embodiment according to FIG. The decoupling member 32 is completely installed in the motor housing 42 in this case, and is applied to the magnetic pole housing 12 of the electric motor 10 as well as the motor housing lower part 52 and the motor housing upper part 54. By appropriately changing the distance d between the motor housing lower part 52 and the motor housing upper part 54, the pressing pressure on the decoupling member 32 can be changed. In this way, different degrees of decoupling for the decoupling device according to the invention can be realized. The distance d is changed, for example, by the ring 54 forming the motor housing upper part being screwed and loosened or tightened on the motor housing lower part 52 in different ranges. Of course, other fixing methods between the upper and lower parts of the motor housing 42 are possible.
FIG. 4 shows another embodiment of the blower drive unit. The blower wheel has been removed in this drawing. The schematic diagram of FIG. 4 a shows the electric motor 10 installed in the motor housing 42.
The motor housing 42 of the embodiment shown in FIG. 4a comprises a pot-shaped motor housing lower part 58. The motor housing lower part 58 is closed by a housing flange 60 in the direction of a blower wheel (not shown). In this embodiment, the decoupling member 32 is located in the housing flange 60 on one side. Only one crimping surface 62 with the original motor housing results.
For the sake of clarity, FIG. 4b shows a detailed view of a decoupling device according to the invention based on the embodiment of FIG. 4a.
FIG. 5 shows a two-layered pole housing 12 with a holding member 26 raised accordingly. In that case, the layers of the pole housing are each formed from a rolled steel strip 28 or 30. The steel strip 28 forms the inner pole ring and the steel strip 30 forms the outer pole ring. The retaining member 26 of the embodiment shown in FIG. 5 is integrally made from a steel strip 30 and is thereby disposed on the surface of the pole housing 12 and is substantially radially outward relative to the pole housing. Has been woken up. In order to accommodate the decoupling member 32, a notch 34 is provided in the holding member 26. The cut 34 serves to secure the connecting web 40. In this embodiment, the retaining member is oriented substantially tangential to the surface of the pole housing. That is, the side surface extends perpendicular to the axis of the magnetic pole housing. Also visible in FIG. 5 is an opening 46 in the form of a slot provided in the steel strip 28 inside the two-layer pole housing. Through this opening 46, which is arranged corresponding to one holding member 26 each time, in the production method according to the invention for an electric motor, a tool can be inserted and integrally the steel strip 30 outside the pole housing 14 is integrated. The holding member 26, which is originally formed flat and laid in the outer steel plate strip 30 in a flat manner, can be raised outward.
FIG. 6 shows the pole housing 12 according to the embodiment of FIG. 5 in which the holding member 26 has not yet been raised outwards. It can be seen in this figure that the retaining member can only be stamped, for example, in the outer pole ring 30. Depending on the use of the electric motor, the holding member can be raised outwardly in a separate manufacturing step or can remain flat in the pole ring.
In principle, it is also possible to form the pole housing 12 with only one layer, ie with only the pole ring 30. The loss of magnetic flux in the pole ring, based on the interrupted surface structure of the pole housing, is a certain disadvantage of this embodiment. On the other hand, however, this simplified embodiment provides clearly reduced material costs, fabrication costs, and assembly costs that are worth comparing against this drawback.
7 and 8 show an alternative embodiment for the pole housing of the device according to the invention. The holding member 27 of the embodiment according to FIG. 7 or FIG. 8 is also raised substantially outward in the radial direction of the pole housing 12. However, the holding member 27 has an orientation in the axial direction, that is, an orientation parallel to the axis of the magnetic pole housing and thus parallel to the motor shaft. In this case, the holding members 27 of the embodiment based on FIG. 7 or FIG. 8 are arranged in pairs in each case so as to be substantially parallel to the longitudinal axis of the magnetic pole housing. On these holding member pairs, a decoupling member, here, in particular, the decoupling member 33 is placed and fixed. Fixing can be performed, for example, by gluing, clamping, or other fixing methods known to those skilled in the art. Another orientation of the retaining member pair 27 and thus the decoupling member is still possible in another embodiment. The presence of the pair of holding means 27 also allows a relatively large decoupling member, such as the member 33 shown as an example, to be secured to the pole housing 12.
In principle, however, it is also possible to use only a number of individual holding members rather than distributing the holding members in pairs around the pole housing.
FIG. 8 shows a schematic view of the pole housing according to FIG. 7 with the decoupling member 33 assembled. The decoupling member 33 has a rounded outer surface. With the rounded outer surface, the decoupling member 33 is applied to the corresponding housing or inner surface of the motor housing when the electric motor is assembled. Due to the rounded surface shape of the decoupling member 33, a certain degree of rolling in the circumferential direction of the magnetic pole housing is possible. A detailed view of this decoupling member can be seen in FIG.
In the axial direction, this type of decoupling based on the embodiment of FIG. 7 or FIG. 8 is a rather stiffer decoupling. Its flexibility is substantially determined only by the elasticity of the material used for the decoupling member.
FIG. 9 shows a cross-sectional view of the pole housing in which the holding member according to FIG. 7 is arranged, but here only one layer structure of the pole housing 12 is used. The elastic decoupling member 33 is fitted on the holding member 27 or bonded to the holding member 27, for example. FIG. 9 again shows an opening 70 provided in the surface of the pole housing. This is due to the fact that the pole housing is constructed only in one layer in this embodiment and therefore has only the steel strip 30 forming the pole ring. As described above, a corresponding tool is inserted through the opening, and the holding member 27 can be raised outward.
In addition to the shape of the decoupling member shown in FIGS. 2 and 8, of course, other shapes, in particular rolling elements such as roller or cylindrical members, are possible and can be used. In FIGS. 10, 11 and 12, some examples for possible shapes of the decoupling member are shown. Of course, other configurations for the decoupling member are possible without departing from the idea underlying the present invention.
FIG. 10 shows a schematic diagram of the decoupling member 32. Such a decoupling member, as already mentioned, consists of two substantially spherical parts 36 or 38 and a web 40 which joins both parts. In this case, the connecting web can have, for example, a square or circular cross section. The decoupling member 32 is preferably made of an integrally elastic plastic.
FIG. 11 shows an embodiment of the decoupling member, which is modified with respect to the embodiment of FIG. 10, as another example of the decoupling body. The decoupling member 31 according to the embodiment of FIG. 11 consists of two roller-like parts 64 and 66, which are firmly connected to each other via an integral connecting web 68.
In the region of the connecting web, the decoupling member 31 or 32 is pressed into a corresponding notch 34 in the holding member 26. In this case, the respective connecting webs of the decoupling members are also advantageously used to assist in the assembly. This is because, for example, the spherical bodies 36, 38 need not be assembled separately.
FIG. 12 shows a longitudinal sectional view and a transverse sectional view of the decoupling member 33. With its open surface 35, the decoupling member rests on a corresponding holding member, for example as shown in FIG. With the rounded surface 37, a limited rolling of the holding member 33 is possible along the inner wall of the housing which serves as the motor housing. As a result, vibration damping of the electric motor can be achieved.
In contrast to the known decoupling devices of the prior art, the device according to the invention does not require an additional adapter housing with a typical corresponding receptacle for the decoupling member into which the electric motor is inserted. . This means a clear simplification of assembly. This is because the additional fitting or assembly of such an adapter is omitted.
Furthermore, it is possible to fold the receiving tongue piece serving as the holding member 26 or 27 from the outside after the motor has been assembled, or even afterwards. As a result, the shape accuracy of the magnetic pole housing 12 remains maintained, and the motor can be delivered to the customer, for example, as a separate final product, without having to raise the holding member yet.
The device according to the invention is not limited to the embodiments described in the drawings and specification. Rather, these examples are merely to clarify the idea underlying the present invention.
The device according to the invention for holding the electric motor in a decoupled state of vibration is not limited to use with a blower motor. Rather, all electric motors that require vibration dampening decoupling when assembled are constructed in accordance with the present invention.
The device according to the invention is not particularly limited to the number and shape of the decoupling members shown in the examples. Any shape and number of decoupling members can be advantageously used in the device according to the invention. In doing so, the design of the decoupling member allows the elastic properties of the damping member in the clamped state to be influenced appropriately for radial, axial and tangential fixation, thereby Optimum damping characteristics and thus a desired noise reduction can be achieved.
FIG. 1 is a schematic view of an electric motor equipped with a device according to the present invention. 1 is a longitudinal sectional view of an electric motor installed in a motor housing with a device according to the invention. FIG. 4 is a detailed view of the area of the holding means according to the invention. FIG. 3 is a schematic view of a first alternative embodiment regarding the arrangement of decoupling members. FIG. 6 is a detailed view of a first alternative embodiment regarding the arrangement of decoupling members. FIG. 6 is a schematic view of a second alternative embodiment for the arrangement of decoupling members. FIG. 6 is a detailed view of a second alternative embodiment for the arrangement of decoupling members. 1 is a perspective view of a magnetic pole housing according to the present invention of an electric motor. FIG. 6 is a simplified perspective view of the pole housing according to the invention of the electric motor shown in FIG. 5 with the holding means not yet raised; FIG. 6 is a simplified perspective view of another embodiment of a magnetic pole housing according to the present invention of an electric motor. FIG. 8 is a schematic view of a magnetic pole housing according to the invention of the electric motor shown in FIG. 7 with a decoupling member assembled. And FIG. 6 is a longitudinal sectional view of an alternative embodiment of a magnetic pole housing according to the present invention. FIG. 6 is a longitudinal sectional view of another embodiment for a decoupling member. FIG. 6 is a longitudinal cross-sectional view of an alternative embodiment for a decoupling member. FIG. 6 is a longitudinal and transverse cross-sectional view of an alternative embodiment for a decoupling member.
A device for holding an electric motor (10), in particular a blower motor, in a decoupled state, wherein the electric motor (10) has at least one magnetic pole housing (12) which serves as a return path ring and which, in what form the holding member for fixing the bullet sexual decoupling member (31, 32) (2 6) is provided, the holding member (2 decoupling member (31,3 2) 6) is formed integrally with at least one magnetic pole ring (14) of the magnetic pole housing (12) , and the decoupling members (31, 32) are raised after raising the holding member (26) outward. ) it is characterized that you have have respective available plug one notch (34), decoupling device for an electric motor.
The device according to claim 1, wherein the retaining member is raised radially outward with respect to the pole housing.
2. The device according to claim 1, wherein the pole housing (12) is composed of one layer.
The apparatus of claim 1, wherein the pole housing (12) is composed of multiple layers.
A pole housing (12) comprising a steel strip (28) for the inner pole ring inside the pole housing (12) and a steel strip (30) for the pole ring outside the pole housing (12). 5. The device of claim 4 , wherein the device is shaped as a cylinder wound around.
The retaining member (26) is integrally formed from a steel strip (30) for the outer pole ring, and a steel strip (28) for the inner pole ring is a respective retaining member. 6. A device according to claim 5, characterized in that it has an opening (46) in the form of a slot which can be inserted into the tool for raising the holding member (26), which is arranged corresponding to (26).
Decoupling member (31,3 2) is formed in the form of a rolling element device according to any one of claims 1 to 6.
The device according to claim 7 , wherein the decoupling member ( 31, 32 ) is formed in a dumbbell shape.
In a method for making an electric motor (10), in particular a blower motor, with at least one magnetic pole housing (12) serving as a return path ring, at least the following steps:
1. Shaping the metal part (28, 30) forming the pole housing (12);
2. Integral with the metal part (28, 30) of the hold member (2 6) the pole housing (12), the electric motor after the holding member (26) can cause outward, it caused the holding member Producing an electric motor, characterized in that it has the step of forming one incision (34) for inserting an elastic decoupling member (31, 32) for (10) how to.
Causing outward hold member (2 6) in the radial direction of the substantially pole housing (12), a method of fabricating according to claim 9, wherein the electric motor.
The holding member (26) is integrally formed from a steel strip (30) for the magnetic pole ring outside the magnetic pole housing (12), and the steel plate for the magnetic pole ring inside the magnetic pole housing (12). Formed in the strip (28) are openings (46) in the form of oblong holes, which are arranged correspondingly to the respective holding members (26) and into which tools for raising the holding members (26) outwards can be inserted, The apparatus according to claim 9 or 10.
JP2006515652A 2003-06-12 2004-04-21 Decoupling device for electric motor and method for manufacturing electric motor Active JP4465354B2 (en)
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