Patent Publication Number: US-7716826-B2

Title: Circuit substrate manufacturing method

Description:
RELATED APPLICATIONS 
   This application is a division of U.S. patent application Ser. No. 11/034,985, filed on Jan. 14, 2005, issued as U.S. Pat. No. 7,222,421, which application claims priority under 35 U.S.C. §119 of Japanese Application No. 2004-010467, filed Jan. 19, 2004 and Japanese Application No. 2004-162913, filed Jun. 1, 2004, the contents of which are incorporated herein by reference. 

   BACKGROUND OF THE INVENTION 
   1. Field of the Invention 
   The present invention relates to a circuit substrate manufacturing method and, more particularly, a circuit substrate manufacturing method applicable to a package substrate of electronic parts. 
   2. Description of the Related Art 
   As the method of manufacturing the circuit substrate into which electronic parts are packaged, in Patent Literature 1 (Patent Application Publication (KOKAI) 2000-323613), there is set forth the method of manufacturing the circuit substrate by forming the predetermined build-up multi-layered wiring on one surface of the copper plate, and then removing selectively the copper plate. Also, in Patent Literature 2 (Patent Application Publication (KOKAI) 2003-142617), there is set forth the method of manufacturing the circuit substrate by pasting two sheets of copper plate together via the adhesive applied to their peripheral portions, then forming the predetermined build-up multi-layered wiring on both surfaces respectively, then separating their peripheral portions of the copper plate from the main body of the copper plate to separate two sheets of copper plate, and then removing selectively the copper plates respectively. 
   In addition, in Patent Literature 3 (Patent Application Publication (KOKAI) 2002-83893), there is set forth the method of manufacturing the circuit substrate, from which wirings to which the semiconductor elements are connected are exposed, by forming the predetermined build-up multi-layered wiring on both surfaces of the metal bases respectively, then cutting the metal bases along a surface that is in parallel to the surfaces to separate the metal bases into two parts, and then removing partially respective metal bases. 
   However, according to the manufacturing methods in connection with Patent Literatures 1 to 3, since the relatively heavy copper plate is used as the substrate, various troubles are caused readily in the manufacturing steps. For example, according to the manufacturing method in connection with Patent Literature 2, since two sheets of copper plate each having an area of 50×50 cm 2  and a thickness of 0.4 mm are used, its weight becomes heavy such as about 1.8 kg when two sheets of copper plate are pasted together. Therefore, the workability in handling the copper plate is wrong and also the heavy copper plate must be carried in the manufacturing steps, and as a result the trouble is easily caused in the conveyer system. 
   Also, it is preferable that, since the copper plate is removed finally, its thickness should be made thin. However, if its thickness is too small, its elasticity and its rigidity are weakened and thus the troubles such as generation of the crack in carrying, etc, are caused. On the contrary, if its thickness of the copper plate is made thick, an amount etched in removing the copper plate is increase and an increase in cost is brought about. 
   In addition, according to the manufacturing method in connection with Patent Literature 2, the peripheral portions (e.g., almost 3 cm), onto which the adhesive is applied, out of two sheets of copper plate are destroyed as the so-called margin for pasting. Therefore, the overall copper plate cannot be effectively utilized and thus the case where such method becomes disadvantageous in the productivity is assumed. 
   SUMMARY OF THE INVENTION 
   It is an object of the present invention to provide a circuit substrate manufacturing method capable of manufacturing a circuit substrate at a low cost without any trouble in the manufacturing process. 
   The present invention is concerned with a circuit substrate manufacturing method that comprises the steps of preparing a substrate on which a metallic foil is formed in a releasable state on at least one surface of the substrate; forming a build-up wiring including on the metallic foil; obtaining a circuit member having a structure that the build-up wiring is formed on the metallic foil by releasing the metallic foil from the substrate; and exposing a lowest wiring layer of the build-up wiring by removing the metallic foil of the circuit member. 
   In the present invention, as the base substrate used to fabricate the circuit substrate, the substrate (the resin, or the like) on which the metallic foil (the copper foil, or the like) is formed in a releasable state is used. Therefore, since weight reduction can be achieved remarkably rather than the case where the heavy copper plate is used like the prior art, the workability can be improved and also generation of the troubles in carrying the base substrate by the conveyer system can be prevented. 
   Then, the build-up wiring is formed on the metallic foil of the base substrate, and then the metallic foil is released from the substrate. Thus, the circuit member having a structure that the build-up wiring is formed on the metallic foil is obtained. Then, the metallic foil of the circuit member is removed selectively with respect to the build-up wiring to expose the lowest wiring pattern of the build-up wiring, and thus the circuit substrate is obtained. The lowest wiring pattern of the circuit substrate acts as the bumps, for example, and is connected to the electronic parts (the semiconductor chip, or the like) mounted on the circuit substrate. 
   Preferably, in the step of forming the build-up wiring, an insulating film, in which opening portions are provided in predetermined portions, is formed on the metallic foil of the base substrate, and then the concave portions are formed in portions of the metallic foil in the opening portions. Then, the metal layer (the solder layer, or the like) is formed in the concave portions and the opening portions by the electroplating utilizing the metallic foil as the plating power-feeding layer. Then, wiring patterns, which are connected to the metal layer via the opening portions, are formed on the insulating film. 
   In the present invention, the circuit substrate is obtained by forming the metal layer serving as the bumps and the wiring patterns connected thereto on the thin film metallic foil (a thickness is set to 30 to 40 μm, for example) and then removing selectively the metallic foil. Therefore, an amount etched can be reduced remarkably in contrast to the case where the copper plate (a thickness is 0.4 mm) used in the prior art, and reduction in cost can be attained largely. 
   In addition, unlike the method by which two sheets of copper plate whose peripheral portions are pasted together are used in the prior art, in the case where the metal layer and the wiring patterns connected thereto are formed on both surface sides of the base substrate, no portion of the base substrate is disposed and thus the overall area of the base substrate can be utilized effectively, and therefore the productivity can be improved. 
   Also, the present invention is concerned with a circuit substrate manufacturing method that comprises the steps of preparing a substrate on at least one surface of which a metallic foil is formed in a releasable state; forming an insulating film in which opening portions are provided on the metallic foil; forming first wiring patterns, which are electrically connected to the metallic foil via the opening portions, on the insulating film; obtaining a circuit member, which is constructed by the metallic foil, the insulating film, and the first wiring patterns, by releasing the metallic foil from the substrate; and forming second wiring patterns, which are connected electrically to the first wiring patterns via the opening portions in the insulating film, on an opposite surface of the insulating film to a surface, on which the first wiring patterns are formed, by patterning the metallic foil of the circuit member. 
   In the present invention, the predetermined build-up wiring is formed on the metallic foil that is provided on the substrate (the resin, or the like) in a releasable state. Then, the metallic foil is released from the substrate, whereby the circuit member to one surface of which the build-up wiring is provided and to the other surface of which the metallic foil is provided is obtained. Then, the metallic foil of the circuit member is patterned to form the wiring patterns that are connected to the build-up wiring. 
   In this manner, like the above invention, since the weight reduction of the substrate can be achieved, the workability can be improved and also generation of the trouble in carrying the base substrate by the conveyer system can be prevented. Also, in the present invention, since the metallic foil is not removed finally but utilized effectively as the wiring patterns, the reduction in cost can be further attained. 
   As described above, in the present invention, the circuit substrate can be manufactured at a low cost without any trouble in the manufacturing steps. 

   
     BRIEF DESCRIPTION OF THE DRAWINGS 
       FIGS. 1A to 1L  are sectional views showing a circuit substrate manufacturing method according to a first embodiment of the present invention; 
       FIG. 2  is a sectional view showing an example in which the circuit substrate in the first embodiment of the present invention is employed in an electronic parts package. 
       FIGS. 3A to 3I  are sectional views showing a circuit substrate manufacturing method according to a second embodiment of the present invention ( FIG. 3B  is a plan view showing the same); and 
       FIGS. 4A to 4F  are sectional views showing a circuit substrate manufacturing method according to a third embodiment of the present invention. 
   

   DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
   Embodiments of the present invention will be explained with reference to the accompanying drawings hereinafter. 
   First Embodiment 
     FIGS. 1A to 1L  are sectional views showing a circuit substrate manufacturing method according to a first embodiment of the present invention in seriatim. 
   As shown in  FIG. 1A , first a resin substrate  10  such glass epoxy resin, or the like is prepared. Then, as shown in  FIG. 1B , a carrier-backed copper foil  18  having such a structure that a carrier copper foil  16  of 30 to 40 μm thickness is pasted onto a thin film copper foil  12  of 3 to 5 μm thickness via a released layer (adhesive layer)  14  is prepared. The carrier copper foil  16  is provided as a supporting member that facilitates the handling of the thin film copper foil  12 . 
   Then, as similarly shown in  FIG.1B , an exposed surface of the thin film copper foil  12  of the carrier-backed copper foil  18  is pasted onto both surfaces of the resin substrate  10  respectively. At this time, the bump-like unevenness is provided to the exposed surface of the thin film copper foil  12  of the carrier-backed copper foil  18 . Therefore, the carrier-backed copper foil  18  can be pasted onto the resin substrate  10  in the good adhesive condition by the so-called anchoring effect since the unevenness on the copper foil  18  bites into the resin substrate  10 . Meanwhile, since the thin film copper foil  12  and the carrier copper foil  16  are pasted together via the released layer  14 , the carrier copper foil  16  can be easily released from a boundary surface of the released layer  14 . 
   In the present embodiment, a structural body in  FIG. 1B  is used as a base substrate  20 . Since the base substrate  20  according to the present embodiment is constructed by pasting the carrier-backed copper foil  18  onto the resin substrate  10 , weight reduction can be achieved remarkably rather than the copper plate used in the prior art. Thus, the handling of the base substrate  20  can be facilitated to improve the workability, and also generation of the problems in carrying the base substrate  20  by means of the conveyer system can be prevented. 
   Then, build-up multi-layered wirings are formed on both surfaces of such base substrate  20 . In other words, as shown in  FIG. 1C , first a first insulating film  22  in which opening portions  22   x  are provided to predetermined portions is formed on the carrier copper foil  16  on both sides of the base substrate  20  respectively. As the material of the first insulating film  22 , epoxy resin, polyimide resin, novolac resin, acrylic resin, or the like may be employed. As the method of forming the first insulating film  22 , there is the method of patterning a photosensitive resin film by virtue of the photolithography. Otherwise, there may be employed the method of forming the resin film by laminating the film-like resin or by virtue of the spin coating or the printing, and then forming the opening portions by etching this resin film by virtue of the laser or the RIE. Alternately, there may be employed the method of forming the opening portions by die-cutting predetermined portions of the film-like resin, and then pasting this resin film. In addition, the resin film in which the opening portions are provided may be patterned by virtue of the screen printing. 
   Then, as shown in  FIG. 1D , concave portions  16   x  are formed by etching portions, which are exposed from the opening portions  22   x  of the first insulating film  22 , out of the carrier copper foil  16 . 
   Then, as shown in  FIG. 1E , a solder layer  24  is formed in the concave portions  16   x  of the carrier copper foil  16  and a part of the opening portions  22   x  of the first insulating film  22  on both surfaces sides of the base substrate  20  respectively, while using the electroplating utilizing the carrier copper foil  16  as the plating power-feeding layer. Here, since the carrier copper foil  16  is removed finally by the etching, as described later, the metal that has the resistance against the etching applied to the carrier copper foil  16  is chosen as the material of the metal layer formed on the carrier copper foil  16 . As such metal material, there are gold (Au), and the like in addition to solder. 
   Then, as shown in  FIG. 1F , a first wiring pattern  26  connected to the solder layer  24  is formed on the first insulating film  22  on both surfaces sides of the resin substrate  10  respectively. The first wiring pattern  26  is formed by the semi-additive process, for example. In more detail, first a Cu seed layer (not shown) is formed by the electroless plating or the sputter method, and then a resist film (not shown) having opening portions that are aligned with the first wiring patterns  26  is formed. Then, Cu film patterns (not shown) are formed in the opening portions in the resist film by the electroplating utilizing the Cu seed layer as the plating power-feeding layer. Then, the resist film is removed and then the Cu seed layer is etched by using the Cu film patterns as a mask. Thus, the first wiring patterns  26  are obtained. 
   Then, as shown in  FIG. 1G , a second insulating film  22   a  in which a via hole  22   y  is formed on the first wiring patterns  26  respectively is formed on both surface sides of the base substrate  20  respectively. The second insulating film  22   a  is formed by the similar method to that applied to the above the first insulating film  22 . Then, as shown in  FIG. 1H , a second wiring pattern  26   a  that is connected to the first wiring patterns  26  via the via hole  22   y  is formed on the second insulating film  22   a  on both surface sides of the base substrate  20  respectively, while using the similar method to the method of forming the above first wiring patterns  26 . 
   With the above, the build-up wiring containing the solder layers  24  is formed on the carrier copper foil  16 . In  FIG. 1H , a mode in which two-layered first and second wiring patterns  26 ,  26   a  being connected to the solder layers  24  are formed is illustrated. But a mode in which an n-layered (n is an integer that is 1 or more) wiring pattern is formed may be employed. 
   Then, as shown in  FIG. 1I , a solder resist film  28  in which opening portions  28   x  to expose connection portions  26   x  of the second wiring patterns  26   a  on both surface sides of the base substrate  20  respectively are formed is formed on both surfaces of the resultant structure in  FIG. 1H  respectively. 
   Then, as shown in  FIG. 1J , the carrier copper foil  16  on both surface sides of the resin substrate  10  is released from a boundary surface to the released layer  14  respectively. Thus, the carrier copper foil  16  is separated from the resin substrate  10 . As a result, as shown in  FIG. 1K , a circuit member  30  having such a structure that a build-up wiring containing the solder layers  24  is formed on the carrier copper foil  16  is obtained. 
   Then, as shown in  FIG. 1L , the carrier copper foil  16  of the circuit member  30  is selectively removed with respect to the solder layers  24  and the first insulating film  22 . For example, the carrier copper foil  16  can be selectively removed with respect to the solder layers  24  and the first insulating film  22  by the wet etching utilizing an iron (III) chloride aqueous solution, a copper (II) chloride aqueous solution, an ammonium persulfate aqueous solution, or the like. 
   Thus, the solder layers  24  connected to bottom surfaces of the first wiring patterns  26  are exposed to serve as bumps  25 , whereby a circuit substrate  1  in the first embodiment is obtained. 
     FIG. 2  is a sectional view showing an example in which the circuit substrate in the first embodiment of the present invention is employed in an electronic parts package. 
   As shown in  FIG. 2 , the circuit substrate  1  of the present embodiment is used as the electronic parts package, an electronic parts  40  such as a semiconductor chip, or the like is connected to the bumps  25  of the circuit substrate  1  and also external connection terminals  27  are provided on the connection portions  26   x  of the second wiring patterns  26   a . In  FIG. 2 , a mode in which the circuit substrate  1  is used as the BGA (Ball Grid Array) type is illustrated. In this case, the external connection terminals  27  are composed of the solder balls. Also, when the circuit substrate  1  is used as the PGA (Pin Grid Array) type, the lead pins are connected to the connection portions  26   x  of the second wiring patterns  26   a . Also, when the circuit substrate  1  is used as the LGA (Land Grid Array) type, the connection portions  26   x  are used as the lands. 
   Then, the external connection terminals  27  (solder balls or lead pins) on the circuit substrate  1  or the connection portions  26   x  (lands) of the second wiring patterns  26   a  are connected into the wiring substrate (mother board). 
   The bumps  25  formed on the carrier copper foil  16  are formed with a high positional precision and at a high density, and also the wiring patterns connected to the bumps  25  are formed with a higher precision on the carrier copper foil  16  side. This is because the planarity of the insulating film becomes worse as the wiring patterns are laminated and thus the upper-side wiring patterns are degraded in precision rather than the lower-side wiring patterns. 
   Therefore, as shown in  FIG. 2 , it is convenient for the circuit substrate  1  in the present embodiment to utilize the bumps  25  as connection terminals that are connected to the electronic parts having the high-density connection portions thereon. 
   Alternately, conversely to the mode in  FIG. 2 , the bumps of the electronic parts such as the semiconductor chip, or the like may be connected to the connection portions  26   x  of the second wiring patterns  26   a , and the bumps  25  of the circuit substrate  1  may be connected to the wiring substrate (mother board). 
   In the present embodiment, the carrier copper foil  16  are illustrated as the metallic foil made of the first metal and also the solder layers  24  are illustrated as the metal layer made of the second metal. But the present invention is not limited to this combination. Any combination of metal materials may be employed if the first metal can be selectively removed with respect to the second metal. 
   Also, such a mode is illustrated that the base substrate  20  in which the carrier-backed copper foil  18  is pasted onto both surfaces of the resin substrate  10  is used and then the build-up wiring is formed on both surfaces sides thereof respectively. But the base substrate  20  in which the carrier-backed copper foil  18  is pasted onto one surface of the resin substrate  10  may be used and then the build-up wiring may be formed on one surface thereof. In addition, a plurality of circuit substrates may be derived from one surface of the base substrate  20 . 
   In the present embodiment, the substrate in which the carrier-backed copper foil  18  is pasted onto the resin substrate  10  is used as the base substrate  20  to fabricate the circuit substrate  1 . Therefore, the weight reduction can be achieved and the trouble is hard to be caused in the carrying operation during the manufacturing steps. 
   Also, a thickness of the carrier copper foil  16  is set to 30 to 40 μm, for example, and thus the thickness is reduced remarkably rather than the copper plate (a thickness is 0.4 mm) used in the prior art. Therefore, an amount etched can be reduced largely and reduction in cost can be attained. 
   In addition, unlike the prior art in which two sheets of copper plate whose peripheral portions are pasted together are used as the base substrate, no portion of the base substrate  20  is disposed and thus the overall area of the base substrate  20  can be utilized effectively. Therefore, the productivity can be improved. 
   Second Embodiment 
     FIGS. 3A to 3I  are sectional views showing a circuit substrate manufacturing method according to a second embodiment of the present invention ( FIG. 3B  is a plan view showing the same). A difference of the second embodiment from the first embodiment resides in that a substrate in which one copper foil layer is formed in a releasable state on the resin substrate is used as the base substrate and that the copper foil is not removed finally but the copper foil is used as the wiring pattern. 
   In the circuit substrate manufacturing method according to the second embodiment, as shown in  FIG. 3A , first the resin substrate  10  similar to that in the first embodiment is prepared. Then, the copper foil  12  of 10 to 40 μm thickness, for example, is pasted onto both surfaces of the resin substrate  10  via an adhesive layer  13  respectively. Then, while also referring to a plan view in  FIG. 3B , the adhesive layer  13  is not provided to the overall area of the resin substrate  10  but such adhesive layer  13  is provided selectively to a ring-like area (a hatched portion in  FIG. 3B ) on the peripheral side of the resin substrate  10 . That is, the resin substrate  10  and the copper foil  12  are brought into their simply contact condition in the area except the area to which the adhesive layer  13  is provided. 
   In the second embodiment, the resultant structure in  FIG. 3A  is used as a base substrate  20   a . The base substrate  20   a  is constructed by providing the copper foil  12  on both surfaces of the resin substrate  10 . Therefore, like the first embodiment, the weight reduction can be achieved rather than the prior art to facilitate the handling of the base substrate  20   a  and thus generation of the trouble in the carrying operation can be prevent. 
   Then, as shown in  FIG. 3C , an insulating film  32  in which opening portions  32   x  are provided is formed on the copper foil  12  on both surface sides of the base substrate  20   a  respectively. Thus, the copper foil  12  is exposed from bottom portions of the opening portions  32   x  in the insulating film  32 . Such insulating film  32  may be formed by the same material and method as those of the first insulating film  22  in the first embodiment. 
   Then, as shown in  FIG. 3D , first wiring patterns  36  that are connected electrically to the copper foil  12  via the opening portions  32   x  in the insulating film  32  are formed on the insulating film  32  on both surface sides of the base substrate  20   a  respectively by the semi-additive process explained in the first embodiment, or the like. In this case, the n-layered (n is an integer that is 1 or more) wiring pattern may be laminated on the insulating film  32  on both surface sides of the base substrate  20   a  respectively. 
   Then, as shown in  FIG. 3E , the solder resist film  28  in which the opening portions  28   x  are provided on the first wiring patterns  36  respectively is formed on both surface sides of the base substrate  20   a  respectively. Then, connection portions  29  are formed by applying the Ni/Au plating onto the first wiring patterns  36  in the opening portions  28   x  in the solder resist film  28 . 
   Then, the portion indicated by A in  FIG. 3E  (equivalent to the ring-like portion that is located inner than the adhesive layer  13  in  FIG. 3B ) is cut out. Thus, as shown in  FIG. 3F , the peripheral portion including the adhesive layer  13  of the base substrate  20   a  is removed from the resultant structure in  FIG. 3E . 
   In this stage, since the area in which the adhesive layer  13  is formed is removed in the resultant structure in  FIG. 3F , the resin substrate  10  and the copper foil  12  simply come into contact with each other over the entire area. Thus, the resin substrate  10  and the copper foil  12  can be brought into an easy-separate condition. 
   Then, as shown in  FIG. 3G , the resin substrate  10  and the copper foil  12  are separated by releasing them at a boundary. Thus, two circuit members  50  can be obtained. The circuit member  50  is composed of the copper foil  12 , the insulating film  32 , the first wiring patterns  36  connected to the copper foil  12  via the opening portions  32   x , and the solder resist film  28 . Then, the resin substrate  10  is disposed. 
   Then, as shown in  FIG. 3H , second wiring patterns  36   a  are formed by patterning the copper foil  12  on one surface of the circuit member  50  by virtue of the photolithography and the etching. The second wiring patterns  36   a  are connected electrically to the first wiring patterns  36  via the opening portions  32   x  in the insulating film  32 . Then, as shown in  FIG. 3I , the solder resist film  28  in which the opening portions  28   x  are provided on the second wiring patterns  36   a  is formed on the bottom surface side of the circuit member  50  in  FIG. 3H . In addition, the connection portions  29  are formed by applying the Ni/Au plating onto the second wiring patterns  36   a  in the opening portions  28   x  in the solder resist film  28 . 
   With the above, a circuit substrate  1   a  in the second embodiment is obtained. 
   In this case, the build-up wiring may be formed on one surface of the base substrate in which the copper foil  12  is provided to one surface of the resin substrate  10 . In addition, a plurality of circuit substrates may be derived from one surface of the base substrate  20   a.    
   In the circuit substrate  1   a  according to the present embodiment, preferably the connection portions  29  on the first wiring patterns  36  of the circuit substrate  1   a  act as the external connection portions connected to the wiring substrate (mother board), and the electronic parts (not shown) such as the semiconductor chip, or the like is connected to the connection portions  29  on the second wiring patterns  36   a . On the contrary, the electronic parts (not shown) such as the semiconductor chip, or the like may be connected to the first wiring patterns  36  of the circuit substrate  1   a , and the connection portions  29  on the second wiring patterns  36   a  may act as the external connection portions. 
   As explained as above, according to the second embodiment, first the predetermined build-up wiring is formed on the copper foil  12  that is pasted to the resin substrate  10  via the adhesive layer  13  provided to the peripheral portion of the resin substrate. Then, the peripheral portion of the resin substrate  10  containing the adhesive layer  13  is cut off and removed. Then, the resin substrate  10  and the copper foil  12  are released at their boundary, whereby the circuit member  50  in which the build-up wiring is provided to one surface and the copper foil  12  is provided to the other surface is obtained. Then, the copper foil  12  of the circuit member  50  is patterned. 
   In the second embodiment, the substrate in which the copper foil  12  is provided onto the resin substrate  10  is used as the base substrate  20   a  based on the technical concept or idea similar to the first embodiment. Therefore, like the first embodiment, the weight reduction of the base substrate  20   a  can be achieved and generation of the carrying trouble in the manufacturing steps can be prevented. 
   In addition, in the second embodiment, unlike the first embodiment, the copper foil  12  is not removed finally but utilized as the second wiring patterns  36   a . Therefore, the reduction in cost can be attained from the viewpoint that the copper foil  12  can be utilized effectively rather than the first embodiment. In addition, the resin substrate (supporting plate)  10  is disposed after it is separated from the copper foil  12 . Therefore, since there is no necessity that the supporting metal plate should be removed by the etching like the prior art, the manufacturing steps can be simplified and also a production cost can be reduced. 
   Further, in the second embodiment, the resin substrate  10  on which the copper foil  12  consisting of one layer is pasted is used as the base substrate  20   a . Therefore, the structure of the base substrate can be simplified rather than the first embodiment. 
   Third Embodiment 
     FIGS. 4A to 4F  are sectional views showing a circuit substrate manufacturing method according to a third embodiment of the present invention sequentially. A difference of the third embodiment from the second embodiment resides in that a substrate in which the copper foil is pasted onto the resin substrate via the released layer is used as the base substrate. 
   According to the circuit substrate manufacturing method according to the third embodiment, as shown in  FIG. 4A , first a base substrate  20   b  having such a structure that the copper foil  12  is pasted onto both surface sides of the resin substrate  10  via the released layer  14  is prepared. The released layer  14  is made of silicone, or the like, and is formed such that the released layer  14  and the copper foil  12  are easily released at the boundary between them in the later step. 
   Then, as shown in  FIG. 4B , the insulating film  32  in which the opening portions  32   x  are provided is formed on the copper foil  12  on both surface sides of the base substrate  20   b  respectively by the same method as the first embodiment. Then, the first wiring patterns  36  connected electrically to the copper foil  12  via the opening portions  32   x  are formed respectively. 
   Then, as shown in  FIG. 4C , like the second embodiment, the solder resist film  28  in which the opening portions  28   x  are provided on the first wiring patterns  36  respectively is formed on both surface sides of the base substrate  20   b  respectively. Then, the connection portions  29  are formed respectively by applying the Ni/Au plating onto the first wiring patterns  36  in the opening portions  28   x.    
   Then, as shown in  FIG. 4D , the released layer  14  and the copper foil  12  are released mutually at the boundary and thus two circuit members  50  are obtained. Then, the resin substrate  10  on which the released layer  14  is left is disposed. 
   Then, as shown in  FIG. 4E , the second wiring patterns  36   a  that are connected to the first wiring patterns  36  via the opening portions  32   x  in the insulating film  32  are formed by patterning the copper foil  12  of the circuit member  50 . 
   Then, as shown in  FIG. 4F , the solder resist film  28  in which the opening portions  28   x  are provided onto the second wiring patterns  36   a  is formed on the bottom surface side of the circuit member  50  in  FIG. 4E . Then, the connection portions  29  are formed respectively on the second wiring patterns  36   a  in the opening portions  28   x.    
   With the above, a circuit substrate  1   b  in the third embodiment is obtained. 
   The third embodiment can achieve the similar advantages to those in the first and second embodiments. In addition, in the third embodiment, because the substrate in which the copper foil  12  is pasted onto the resin substrate  10  via the released layer  14  is used as the base substrate  20   b , the released layer  14  and the copper foil  12  can be released easily at the boundary. 
   Therefore, unlike the second embodiment, there is no necessity that the peripheral portion of the base portion  20   b  should be cut off to separate the resin substrate  10  and the copper foil  12 . As a result, the manufacturing steps can be made simply and a production cost can be reduced much more. 
   In the above second and third embodiments, in place of the copper foil  12  utilized as the wiring pattern, the concave portions may be provided in the copper foil  12  like the carrier copper foil  16  in the first embodiment, and may be utilized in forming the bumps.