Patent Publication Number: US-2017358549-A1

Title: Multilayer substrate

Description:
TECHNICAL FIELD 
     The present invention relates to a multilayer substrate. 
     BACKGROUND ART 
     In a field of high-density packaging for an IC, a multilayer substrate obtained by laminating semiconductor substrates into which electronic parts such as ICs are incorporated is used. 
     Examples of the method for manufacturing a multilayer substrate may include a method in which a through electrode having a bump is formed on each semiconductor substrate and the through electrodes of the semiconductor substrates facing each other are connected by reflowing the bumps (Patent Literature 1), and a method in which an anisotropic conductive film having an insulating adhesive layer containing dispersed conductive particles is disposed between facing semiconductor substrates and pressurized under heating to connect through electrodes (Patent Literature 2). 
     In this case, as shown in  FIG. 14 , a through electrode  6  is generally formed by (a) preparing a semiconductor substrate  3 , (b) forming a penetrating hole  4   h  in the semiconductor substrate  3 , (c) forming a plated film  4   a  by electroless plating, patterning the plated film while leaving the plated film  4   a  inside the penetrating hole  4   h  to form a through hole, and (d) forming a mask of a predetermined pattern and performing electroplating to fill the through hole with a metal  5 . 
     CITATION LIST 
     Patent Literature 
     Patent Literature 1: Japanese Patent Application Laid-Open No. 2010-272737 
     Patent Literature 2: Japanese Patent Application Laid-Open No. Hei. 8-330736 
     SUMMARY OF INVENTION 
     Technical Problem 
     However, a method in which a bump is formed in a through electrode of each semiconductor substrate and the through electrodes of the semiconductor substrates facing each other are connected by reflowing with a solder to thereby laminate the semiconductor substrates has a complex manufacturing step. 
     In a method in which through electrodes facing each other are connected using an anisotropic conductive film to thereby laminate semiconductor substrates, a step of manufacturing a multilayer substrate can be simplified to some extent. However, the anisotropic conductive film has an insulating adhesive layer containing randomly dispersed conductive particles. Therefore, the conductive particles in the anisotropic conductive film may not be sufficiently disposed between the facing through electrodes of the semiconductor substrates. Accordingly, there is a problem such as ununiform conduction characteristics. On the other hand, there are many conduction particles which do not contribute to connection between the through electrodes, between the facing semiconductor substrates. Therefore, there is also a problem in terms of cost for unnecessary conductive particles. 
     An object of the present invention is to provide a multilayer substrate which includes semiconductor substrates laminated using an anisotropic conductive film and has excellent conduction characteristics by a simple manufacturing step at low cost. 
     Solution to Problem 
     The present inventor has found that when conductive particles in an insulating adhesive of an anisotropic conductive film are selectively disposed relative to a through hole which is formed at the former stage of formation of a through electrode in manufacturing of a multilayer substrate by laminating semiconductor substrates using the anisotropic conductive film, and when through holes of the semiconductor substrates facing each other are connected using the anisotropic conductive film, the facing through holes can be certainly connected by the conductive particles. Further, the inventor has found that the number of conductive particles which do not contribute to connection is decreased, a step of manufacturing the multilayer substrate is significantly simplified, and the manufacturing cost for the multilayer substrate is decreased. The present invention has thus been conceived. 
     Specifically, the present invention provides a multilayer substrate including semiconductor substrates which each have a through hole and are laminated to each other, wherein conductive particles are each selectively present at a position where the through holes face each other as viewed in a plan view of the multilayer substrate, and 
     the multilayer substrate has a connection structure in which the facing through holes are connected by the conductive particles, and the semiconductor substrates each having the through hole are bonded together by an insulating adhesive. 
     In particular, the present invention provides a multilayer substrate including a first semiconductor substrate having a through hole and a second semiconductor substrate having a through hole, the first and second semiconductor substrates being laminated to each other, wherein 
     the through hole of the first semiconductor substrate and the through hole of the second semiconductor substrate face each other and are connected by the conductive particles which are selectively disposed between the through holes, and 
     the multilayer substrate has a connection structure in which the first and second semiconductor substrates are bonded by an insulating adhesive. 
     The present invention provides a method for manufacturing a multilayer substrate in which through holes formed in semiconductor substrates are faced and joined each other. The method includes: putting between the semiconductor substrates each having the through hole an anisotropic conductive film in which conductive particles are selectively disposed in an insulating adhesive layer so as to each correspond to a position where the through holes face each other as viewed in a plan view of the multilayer substrate, and pressurizing the anisotropic conductive film under heating to achieve anisotropic conductive connection of the semiconductor substrates. 
     In particular, the present invention provides a method for manufacturing a multilayer substrate in which a through hole of a first semiconductor substrate having the through hole and a through hole of a second semiconductor substrate having the through hole are faced and joined each other. The method includes: putting between the first and second semiconductor substrates an anisotropic conductive film in which conductive particles are selectively disposed in an insulating adhesive layer so as to correspond to a disposition of the through holes, and pressurizing the anisotropic conductive film under heating to achieve anisotropic conductive connection of the first and second semiconductor substrates. 
     Further, as an anisotropic conductive film used in the method for manufacturing a multilayer substrate described above, the present invention provides an anisotropic conductive film in which conductive particles are selectively disposed in an insulating adhesive layer so as to correspond to the disposition of through holes to be connected by the anisotropic conductive film. 
     Moreover, as an anisotropic conductive film useful in the method for manufacturing a multilayer substrate described above, the present invention provides an anisotropic conductive film including an insulating adhesive layer and conductive particles disposed in the insulating adhesive layer. In the anisotropic conductive film, a conductive particle unit including two or more adjacent conductive particles is formed, and the conductive particle unit contains the plurality of conductive particles different in at least size or type. 
     Advantageous Effects of Invention 
     According to the multilayer substrate of the present invention, through holes of semiconductor substrates are certainly connected by conductive particles. Therefore, conduction characteristics are stable. 
     Further, the through holes are connected by the conductive particles without forming a through electrode in the semiconductor substrate by filling the through hole with a metal, and the number of conductive particles which do not contribute to connection is decreased between the semiconductor substrates. Therefore, the manufacturing cost for the multilayer substrate is significantly decreased. For the same reason, the present invention is also effective in a decrease in number of instrumentation steps. 
     When a specific anisotropic conductive film is used, the multilayer substrate of the present invention can be manufactured by a simple step. 
     In particular, when the multilayer substrate has three or more semiconductor substrates which are laminated and a common anisotropic conductive film is used between the laminated semiconductor substrates, the total manufacturing cost for the multilayer substrate can be largely decreased. Therefore, the multilayer substrate of the present invention can be provided at further lower cost. 
    
    
     
       BRIEF DESCRIPTION OF DRAWINGS 
         FIG. 1  is a cross-sectional view of a multilayer substrate  1 A of an embodiment of the present invention. 
         FIG. 2  is a cross-sectional view of a multilayer substrate  1 B of an embodiment of the present invention. 
         FIG. 3A  is a view illustrating a step of manufacturing the multilayer substrate  1 B. 
         FIG. 3B  is a view illustrating a step of manufacturing the multilayer substrate  1 B. 
         FIG. 3C  is a view illustrating a step of manufacturing the multilayer substrate  1 B. 
         FIG. 3D  is a view illustrating a step of manufacturing the multilayer substrate  1 B. 
         FIG. 4A  is a view illustrating a disposition of conductive particles relative to through holes before anisotropic conductive connection. 
         FIG. 4B  is a view illustrating the disposition of the conductive particles relative to the through holes after anisotropic conductive connection. 
         FIG. 5A  is a view illustrating a disposition of conductive particles relative to through holes before anisotropic conductive connection. 
         FIG. 5B  is a view illustrating the disposition of the conductive particles relative to the through holes after anisotropic conductive connection. 
         FIG. 6A  is a view illustrating a disposition of conductive particles relative to through holes before anisotropic conductive connection. 
         FIG. 6B  is a view illustrating the disposition of the conductive particles relative to the through holes after anisotropic conductive connection. 
         FIG. 7A  is a view illustrating a disposition of conductive particles relative to through holes before anisotropic conductive connection. 
         FIG. 7B  is a view illustrating the disposition of the conductive particles relative to the through holes after anisotropic conductive connection. 
         FIG. 8  is a view illustrating a disposition of conductive particles relative to through holes before anisotropic conductive connection. 
         FIG. 9  is a cross-sectional view of a multilayer substrate  1 C of an embodiment of the present invention. 
         FIG. 10  is a disposition view of electrodes and conductive particles in a surface of a semiconductor substrate used in manufacturing of a multilayer substrate of Example 1. 
         FIG. 11  is a disposition view of electrodes and conductive particles in a surface of a semiconductor substrate used in manufacturing of a multilayer substrate of Example 4. 
         FIG. 12  is a disposition view of electrodes and conductive particles in a surface of a semiconductor substrate used in manufacturing of a multilayer substrate of Example 5. 
         FIG. 13  is a disposition view of electrodes and conductive particles in a surface of a semiconductor substrate used in manufacturing of a multilayer substrate of Example 6. 
         FIG. 14  is a view illustrating steps in a method for manufacturing a through electrode. 
     
    
    
     DESCRIPTION OF EMBODIMENTS 
     Hereinafter, the present invention will be described in detail with reference to the drawings. In the drawings, the same reference numerals denote the same or similar components. 
     &lt;Connection Structure in Multilayer Substrate&gt; 
       FIG. 1  is a cross-sectional view of a multilayer substrate  1 A of an embodiment of the present invention. 
     In this multilayer substrate  1 A, three semiconductor substrates  3 A,  3 B, and  3 C are laminated on a wiring substrate  2 . The semiconductor substrates  3 A,  3 B, and  3 C are each a semiconductor wafer having a semiconductor part such as an IC. In the wiring substrate  2 , a through hole  4 X is formed. In the semiconductor substrates  3 A,  3 B, and  3 C, through holes  4 A,  4 B, and  4 C are formed, respectively. In a part where the through hole  4 X is exposed to the surface of the wiring substrate  2  and respective parts where the through holes  4 A,  4 B, and  4 C are exposed to the surface of the semiconductor substrates, an electrode pad  9  is formed. In the present invention, as the semiconductor substrates  3 A,  3 B, and  3 C, a semiconductor chip may be used. In the present invention, the number of the semiconductor substrates constituting the multilayer substrate which are laminated is not particularly limited. 
     The multilayer substrate  1 A has a connection structure in which the through hole  4 A of the first semiconductor substrate  3 A and the through hole  4 B of the second semiconductor substrate  3 B face each other and are electrically connected by conductive particles  11  which are each selectively disposed between the through holes. The conductive particles  11  which are each selectively disposed between the through holes  4 A and  4 B facing each other in this connection structure means that the conductive particles  11  are mainly present on facing surfaces of the through holes  4 A and  4 B as viewed in a plan view or in the vicinity of the surfaces and are disposed so that one or more conductive particles  11  are captured by the through holes  4 A and  4 B. It is preferable that the conductive particles be disposed so that one to about ten conductive particles are captured in terms of both cost and performance. A plurality of conductive particles may overlap each other in a film thickness direction. When a plurality of conductive particles  11  are present on the facing surfaces of the through holes  4 A and  4 B, the conductive particles may be different in size, type, or the like. When a plurality of conductive particles  11  are disposed on the facing surfaces of the through holes  4 A and  4 B, precision for positioning the semiconductor substrates  3 A and  3 B and the conductive particles  11  can be moderated. 
     The facing surfaces of the first semiconductor substrate  3 A and the second semiconductor substrate  3 B are bonded by an insulating adhesive  12 . The insulating adhesive  12  is formed from an insulating adhesive layer of an anisotropic conductive film described below. 
     The through hole  4 B of the second semiconductor substrate  3 B which is connected to the through hole  4 A of the first semiconductor substrate  3 A, on a side of the third semiconductor substrate  3 C, also faces the through hole  4 C of the third semiconductor substrate  3 C. The through hole  4 B of the second semiconductor substrate  3 B and the through hole  4 C of the third semiconductor substrate  3 C are electrically connected by the conductive particles  11  which are each selectively disposed between the through holes. The facing surfaces of the second semiconductor substrate  3 B and the third semiconductor substrate  3 C are also bonded by the insulating adhesive  12 . The through hole  4 X of the wiring substrate  2  and the through hole  4 A of the first semiconductor substrate  3 A are also connected by the conductive particles  11  in the same manner. As described above, the multilayer substrate  1 A has a connection structure in which the through hole  4 X of the wiring substrate  2  and the through holes  4 A,  4 B, and  4 C of the three semiconductor substrates are connected linearly in a lamination direction of the multilayer substrate. According to the connection structure in which the through holes of the layers are connected linearly, an electrical transmission path is shortened. Therefore, the transmission speed can be improved. 
     The multilayer substrate  1 A is manufactured by connecting layers constituting the multilayer substrate using the anisotropic conductive film of the present invention which has conductive particles in a specific disposition, as described below. In this case, although there are the conductive particles  11  not captured by the through holes  4 A and  4 B facing each other between the first semiconductor substrate  3 A and the second semiconductor substrate  3 B, the number of such conductive particles  11  is preferably 5% or less, and more preferably 0.5% or less, relative to the total number of conductive particles present between the first and second semiconductor substrates. In particular, substantially all of the conductive particles  11  may be captured by the through holes  4 A and  4 B. This also applies to relations between other semiconductor substrates constituting the multilayer substrate  1 A. When the number of conductive particles  11  which do not contribute to connection between the through holes  4 A,  4 B, and  4 C is decreased, simulation analysis of performance is easy, and the number of improvement step can be decreased. 
     &lt;Wiring Substrate&gt; 
     As the wiring substrate  2  constituting the multilayer substrate  1 A, a glass epoxy substrate such as FR4 can be used herein. As the wiring substrate  2 , an IC chip or a silicon wafer for forming an IC may be used. The wiring substrate  2  is appropriately selected depending on applications of the multilayer substrate  1 A. 
     On an electrode part of the wiring substrate  2 , a solder ball  8  may be provided, if necessary. 
     &lt;Semiconductor Substrate&gt; 
     The semiconductor substrates  3 A,  3 B, and  3 C are not particularly limited as long as they have the through holes  4 A,  4 B, and  4 C. For example, a general semiconductor material such as silicon can be used. 
     The specifications of the through holes  4 A,  4 B, and  4 C can be appropriately set. For example, it is preferable that the through holes  4 A,  4 B, and  4 C be each provided with the electrode pad  9 . When the semiconductor substrates  3 A,  3 B, and  3 C are laminated, it is preferable that the through holes  4 A,  4 B, and  4 C be disposed so that the through holes  4 A,  4 B, and  4 C of the semiconductor substrates  3 A,  3 B, and  3 C, respectively, are linearly connected in the thickness direction of the multilayer substrate  1 A over at least two semiconductor substrates, and preferably from the front surface to the back surface of the multilayer substrate  1 A. 
     &lt;Mounted Part&gt; 
     On the multilayer substrate of the present invention, various parts can be mounted, if necessary. 
     For example, a multilayer substrate  1 B shown in  FIG. 2  has a connection structure in which the through holes  4 X,  4 A,  4 B, and  4 C of the layers are linearly connected, and has a heat sink  7  for heat dissipation which is connected to the through hole  4 C in the outermost layer. Therefore, in the multilayer substrate  1 B, heat emitted from electronic parts or the like, such as an IC, formed in the wiring substrate  2  and the semiconductor substrates  3 A,  3 B, and  3 C can be efficiently dissipated by the heat sink  7 . 
     &lt;Method for Manufacturing Multilayer Substrate&gt; 
     In a case of the multilayer substrate  1 B shown in  FIG. 2 , according to the method for manufacturing a multilayer substrate of the present invention, an anisotropic conductive film  10 A of the present invention in which the conductive particles  11  are selectively disposed in the insulating adhesive layer  12  so as to correspond to the disposition of the through holes  4 X and  4 A to be connected is first put between the wiring substrate  2  having the through hole  4 X and the semiconductor substrate  3 A having the through hole  4 A, as shown in  FIG. 3A . The anisotropic conductive film  10 A is then pressurized under heating, to achieve anisotropic conductive connection between the wiring substrate  2  and the first semiconductor substrate  3 A. Thus, a connection structure of two layers, as shown in  FIG. 3B , is obtained. More specifically, the wiring substrate  2  and the anisotropic conductive film  10 A are positioned and laminated so that the disposition of the through hole  4 X to be connected is matched to that of the conductive particles  11 . Subsequently, the first semiconductor substrate  3 A is also positioned and laminated in the same manner. The wiring substrate  2  and the first semiconductor substrate  3 A are pressurized under heating, to achieve anisotropic conductive connection. The positioning may be performed by observing each conductive particle in the anisotropic conductive film which corresponds to the through hole (when a particle group is formed as described below, conductive particles constituting the particle group are used) and the through hole by a CCD or the like and laminating them. 
     As shown in  FIG. 3C , the first semiconductor substrate  3 A and an anisotropic conductive film  10 B are positioned and laminated in the same manner, the second semiconductor substrate  3 B is positioned and laminated on them, and the first and second semiconductor substrates  3 A and  3 B are pressurized under heating, to achieve anisotropic conductive connection between them. Thus, a connection structure of three layers, as shown in  FIG. 3D , is obtained. Similarly, an anisotropic conductive film and the third semiconductor substrate  3 C are positioned and laminated on the second semiconductor substrate  3 B, followed by pressurizing under heating. 
     In a case of connection between the wiring substrate and the semiconductor substrate or between the semiconductor substrates using the anisotropic conductive film, one substrate of the wiring substrate and the semiconductor substrate, and the anisotropic conductive film are first positioned and laminated, and pressurized under heating to join each conductive particle in the anisotropic conductive film to the through hole of the one substrate. Thus, the conductive particle enters the through hole. A facing substrate is then laminated on the anisotropic conductive film, and joined to the through hole of the previously joined substrate and the conductive particle. 
     Subsequently, the heat sink  7  is connected to the third semiconductor substrate  3 C through a thermally conductive tape or the like, and the solder ball  8  is formed on the electrode pad  9  of the wiring substrate  2 . Thus, the multilayer substrate  1 B is obtained by an ordinary method. Alternatively, the conductive particle may be provided instead of the solder ball  8 . 
     As a method of positioning the wiring substrate  2  or the semiconductor substrates  3 A,  3 B, and  3 C with the anisotropic conductive film  10 A or  10 B, positioning can be performed by making an alignment mark on each of the wiring substrate  2 , the semiconductor substrates  3 A,  3 B, and  3 C, and the anisotropic conductive film  10 A or  10 B and matching the alignment marks. 
     Specifically, when the multilayer substrate is conventionally manufactured by laminating the semiconductor substrates, an alignment mark with a size of several tens μm to several hundreds μm is formed on the semiconductor substrates as one example, and the semiconductor substrates are positioned relative to each other using a CCD or a laser. Since the conductive particles in the anisotropic conductive film are disposed in a monodispersed system or in a lattice, the anisotropic conductive film does not need an alignment mark. However, in the anisotropic conductive film used in the present invention, the conductive particles  11  are selectively disposed in the insulating adhesive layer  12  so as to correspond to the disposition of the through holes to be connected. Therefore, the disposition of the conductive particles  11  can be used in place of the alignment mark. It is preferable that any alignment mark be made on the anisotropic conductive film in addition to such an disposition of the conductive particles. 
     &lt;Anisotropic Conductive Film&gt; 
     The anisotropic conductive film of the present invention used in the method for manufacturing a multilayer substrate of the present invention is one in which the conductive particles  11  are selectively disposed in the insulating adhesive layer  12  so as to correspond to the disposition of the through holes to be connected, and the alignment mark is preferably formed therein. It is preferable that the alignment mark be formed by the disposition of the conductive particles. Thus, the alignment mark can be clearly detected, and addition of a new step of making the alignment mark on the anisotropic conductive film is unnecessary. On the other hand, the alignment mark may be formed by partially curing the insulating adhesive layer  12  by laser irradiation or the like. Therefore, the position where the alignment mark is made is easily changed. 
     A method for manufacturing such an anisotropic conductive film is performed as follows. A metal mold having a convex portion in an disposition corresponding to the disposition of the conductive particles  11  is produced by processing a metal plate by a known processing method such as machining, laser processing, or photolithography. The die is filled with a curable resin. The curable resin is cured, to manufacture a resin mold with inverted concave and convex portions. The conductive particles are put into the concave portion of the resin mold, and a composition for forming an insulating adhesive layer is placed in the resin mold from above the conductive particles, and cured, and the cured product is then taken from the mold. 
     Alternatively, in order to dispose the conductive particles  11  in the insulating adhesive layer  12  in the predetermined disposition, a method in which a member having penetrating holes in a predetermined disposition is provided on a layer of a composition for forming an insulating adhesive layer, and the conductive particles  11  are supplied over the member and passed through the penetrating holes may be used. 
     &lt;Conductive Particles Forming Anisotropic Conductive Film&gt; 
     The conductive particles  11  used in the anisotropic conductive film  10  can be appropriately selected from conductive particles used in a known anisotropic conductive film, and used. Examples thereof may include particles of metals such as solder, nickel, cobalt, silver, copper, gold, and palladium, and metal-coated resin particles. The metal coating of the metal-coated resin particles can be formed using a known metal film forming method such as an electroless plating method or a sputtering method. The metal coating is not particularly limited as long as it is formed on a surface of a core resin material. The core resin material may be formed from only a resin. In order to improve conduction reliability, the core resin material may contain conductive fine particles. 
     Among the particles described above, it is preferable that as the conductive particles, solder particles be used in terms of conduction reliability and cost. On the other hand, when a reflowing step is unnecessary at a downstream step, it is preferable that the metal-coated resin particles be used. In the present invention, connection between the through holes and bonding between the semiconductor substrates are performed by pressurizing the anisotropic conductive film, in which the conductive particles are disposed in the insulation adhesive layer, under heating. Therefore, when the metal-coated resin particles are used as the conductive particles, pressurizing under heating can be performed at lower temperature. Accordingly, the range of selected material for an insulating adhesive can be expanded. 
     As the conductive particles, two or more types of particles which are different in size, type, or the like may be used in combination. 
     &lt;Disposition of Conductive Particles in Anisotropic Conductive Film&gt; 
     In the anisotropic conductive film, the disposition, particle diameter, and type of the conductive particles  11  are appropriately selected depending on the opening diameter and the like of the through holes in terms of stability of junction between the through holes. 
     For example, when each one of the conductive particles  11  is disposed at a part where the through holes  4 A and  4 B face each other as shown in  FIGS. 3C and 3D , it is preferable that the particle diameter of the conductive particles  11  be usually larger than the opening diameter of the through holes  4 A and  4 X. When the conductive particles  11  are formed from solder particles, a plated film  4   a  of each of the through holes easily gets wet with the solder particle which is molten by pressurizing under heating during anisotropic conductive connection, as shown in  FIGS. 4A and 4B . Even in this case, it is preferable that the particle diameter of the conductive particles  11  be equal to or more than the opening diameter of the through holes  4 A and  4 B. Therefore, the conductive particles  11  are pressed by the through holes  4 A and  4 B. The through holes  4 A and  4 B can be certainly connected by the conductive particles  11 . 
     When the particle diameter of the conductive particles is smaller than the opening diameter of the through holes, it is preferable that the diameter of particle group  11   a  which is formed by plural, adjacent conductive particles  11  be made larger than the opening diameter of the through holes  4 A and  4 B, like the anisotropic conductive film  10  shown in  FIG. 5A , so that the facing through holes  4 A and  4 B are certainly connected by the conductive particles  11 , as shown in  FIG. 5B . When the through holes  4 A and  4 B are connected by the particle group  11   a  composed of the plural conductive particles, the conduction resistance after connection can be made more robust as compared with a case where each conductive particle is used in each connection. 
     Like the anisotropic conductive film  10  shown in FIG.  6 A, the particle group  11   a  composed of the plural conductive particles  11  may be disposed so that the conductive particles overlap each other in the thickness direction of the anisotropic conductive film  10 . Thus, the conductive particles  11  can enter the through holes  4 A and  4 B to a deeper position, as shown in  FIG. 6B . 
     When the particle group composed of a plurality of adjacent conductive particles  11  is formed so as to correspond to the through holes, the conductive particles may be different in size and type. For example, conductive particles  11   p  having a larger particle diameter are disposed so as to face the through holes  4 A and  4 B and conductive particles  11   q  having a smaller particle diameter are disposed around the conductive particles  11   p  having a larger particle diameter at a position where the conductive particles  11   q  are captured by an electrode pad, like the anisotropic conductive film  10  shown in  FIG. 7A . In this case, it is preferable that the conductive particles  11   p  having a larger particle diameter be a conductive particles which are easily deformed as compared with the conductive particles  11   q  having a smaller particle diameter. When the semiconductor substrates  3 A and  3 B are pressurized through the anisotropic conductive film  10  under heating, the conductive particles  11   p  having a larger particle diameter are interposed and held between the through holes  4 A and  4 B, like a connection structure shown in  FIG. 7B , while a space between the through holes  4 A and  4 B and the conductive particles  11   p  having a larger particle diameter can be filled with the conductive particles  11   q  having a smaller particle diameter. The conductive properties between the through holes  4 A and  4 B and the conductive particles can be improved. In the particle group  11   a , when the conductive particles are brought into contact with each other, the contact between the through holes  4 A and  4 B and the conductive particles are facilitated. 
     In order to obtain the connection structure shown in  FIG. 7B , an anisotropic conductive film  10   p  having the conductive particles  11   p  having a larger particle diameter is temporarily bonded to the semiconductor substrate  3 A in advance, and an anisotropic conductive film  10   q  having the conductive particles  11   q  having a smaller particle diameter is temporarily bonded to the semiconductor substrate  3 B, as shown in  FIG. 8 . Subsequently, the semiconductor substrates  3 A and  3 B may be pressurized under heating. 
     In the anisotropic conductive film, the conductive particles may be exposed from the insulating adhesive layer  12 , as shown in  FIG. 7A . In particular, it is preferable that the conductive particles  11   p  having a larger particle diameter to be interposed and held between the through holes  4 A and  4 B be exposed. When the conductive particles are exposed from the insulating adhesive layer, the conductive particles and the through holes are easily aligned. Since the insulating adhesive layer  12  is not present between the conductive particles and the through holes, the conductive properties between the conductive particles and the through holes are improved. 
     The exposed surface of the conductive particles in the anisotropic conductive film may be protected by covering with a separator film, and the conductive particles may be exposed during use of the anisotropic conductive film. 
     &lt;Insulating Adhesive Layer&gt; 
     As the insulating adhesive layer  12  forming the anisotropic conductive film, an insulating resin layer used in a publicly known anisotropic conductive film can be appropriately adopted. For example, a photoradically polymerizable resin layer containing an acrylate compound and a photoradical polymerization initiator, a thermo-radically polymerizable resin layer containing an acrylate compound and a thermo-radical polymerization initiator, a thermo-cationically polymerizable resin layer containing an epoxy compound and a thermo-cationic polymerization initiator, a thermo-anionically polymerizable resin layer containing an epoxy compound and a thermo-anionic polymerization initiator, or the like, can be used. The resin layers may be resin layers obtained by polymerization, if necessary. Further, the insulating adhesive layer  12  may be formed from a plurality of resin layers. 
     When the multilayer substrate  1 A is cut after manufacturing of the multilayer substrate  1 A depending on applications such as cutting from the multilayer substrate  1 A into a chip, it is preferable that the insulating adhesive layer  12  have flexibility and adhesion which are resistance to cutting. 
     To the insulating adhesive layer  12 , an insulating filler such as a silica fine particle, alumina, or aluminum hydroxide, may be added, if necessary. The amount of the insulating filler to be added is preferably 3 to 40 parts by mass relative to 100 parts by mass of a resin forming the insulating adhesive layer. In this case, even when the insulating adhesive layer  12  is molten during anisotropic conductive connection, unnecessary movement of the conductive particles  11  by the molten resin can be suppressed. 
     To the insulating adhesive layer  12 , an insulating spacer having a particle diameter capable of filling the through hole may be added, if necessary. Thus, uniform pressing is likely to be secured during anisotropic conductive connection. 
     Before anisotropic conductive connection, a part of the resin of the insulating adhesive layer near the conductive particles may be polymerized, in advance. Thus, the through holes and the conductive particles are easily aligned. Further, a risk of occurrence of short circuit can be decreased. 
     Modified Embodiment 
     In the anisotropic conductive film  10  described above, there is almost no conductive particles which are present at a position other than the predetermined positions. Among conductive particles present at the predetermined position, there may be a conductive particle which is not captured by the through holes  4 A and  4 B facing each other. Therefore, the number of the conductive particles  11  which are not captured by the through holes  4 A and  4 B between the facing semiconductor substrates  3 A and  3 B after connection between the semiconductor substrates  3 A and  3 B using the anisotropic conductive film  10  is preferably 5% or less relative to the total number of the conductive particles  11  which are present between the facing semiconductor substrates  3 A and  3 B. 
     On the other hand, a multilayer substrate  1 C shown in  FIG. 9  is manufactured using a common anisotropic conductive film as the anisotropic conductive film which connects the through hole  4 X of the wiring substrate  2  to the through hole  4 A of the first semiconductor substrate  3 A, the anisotropic conductive film which connects the through hole  4 A of the first semiconductor substrate  3 A to the through hole  4 B of the second semiconductor substrate  3 B, and the anisotropic conductive film which connects the through hole  4 B of the second semiconductor substrate  3 B to the through hole  4 C of the third semiconductor substrate  3 C in the multilayer substrate  1 A shown in  FIG. 1 . Specifically, as the anisotropic conductive film, an anisotropic conductive film is used in which the conductive particles  11  are selectively disposed in the insulating adhesive layer  12  so as to correspond to a part where the through holes of the wiring substrate  2  and the semiconductor substrates  3 A,  3 B, and  3 C face each other as viewed in a plan view of the multilayer substrate  1 C to be manufactured. Therefore, the conductive particles  11  and  11   x  are present at a part where the through holes  4 X,  4 A,  4 B, and  4 C face each other as viewed in a plan view of the multilayer substrate  1 C. Specifically, there is not necessarily a conductive particle which is selectively disposed relative to only the through holes between the facing through holes. For example, between the semiconductor substrates  3 A and  3 B, the conductive particles  11  are selectively disposed at a position where the through holes  4 A and  4 B formed in the semiconductor substrates  3 A and  3 B face each other. In addition thereto, the conductive particle  11   x  which does not contribute to connection between the through hole  4 A of the first semiconductor substrate  3 A and the through hole  4 B of the second semiconductor substrate  3 B is also present. Therefore, the conductive particle which is not captured by the through holes between the semiconductor substrates  3 A and  3 B may be present at a ratio of more than 5% relative to all the conductive particles which are present between the semiconductor substrates  3 A and  3 B. However, the conductive particle  11   x  which is present between the semiconductor substrates  3 A and  3 B and does not contribute to connection between the semiconductor substrates  3 A and  3 B contributes to connection between the through hole  4 X of the wiring substrate  2  and the through hole  4 A of the first semiconductor substrate  3 A. The conductive particle is not disposed or is not substantially present at a position where the through holes do not face each other as viewed in a plan view of the multilayer substrate  1 C. 
     When the respective semiconductor substrates are connected using the common anisotropic conductive film, as described above, the total cost for manufacturing of the multilayer substrate can be decreased. This can be easily applied to an increase in lineup of the multilayer substrate (change in specification). In this anisotropic conductive film, the conductive particles can also be disposed as a particle group composed of a plurality of adjacent conductive particles. 
     When the semiconductor substrates are connected using the common anisotropic conductive film to decrease the total cost for manufacturing of the multilayer substrate, a multilayer substrate may be manufactured using an anisotropic conductive film in which the particle groups  11   a  are disposed over a surface. In this case, the number of conductive particles constituting each particle group  11   a  is 3 or more, preferably 10 or more, and more preferably 12 or more. The distance between the particle group  11   a  and the next particle group  11   a  is one or more times larger than the diameter of the conductive particles to avoid occurrence of short circuit. The distance is appropriately set depending on an interval between the through holes of the semiconductor substrate. When the anisotropic conductive film in which the particle groups  11   a  are disposed at appropriate intervals over one surface is commonly used, the manufacturing cost for the multilayer substrate can be largely decreased, as compared with a case of using anisotropic conductive films having conductive particles in different dispositions depending on the semiconductor substrates to be connected. 
     In the anisotropic conductive film commonly used in each semiconductor substrate, the disposition, particle diameter, and type of a plurality of conductive particles constituting the particle group are appropriately selected in terms of stability of junction between the through holes, as described above. Each particle group may contain a plurality of conductive particles which are different in at least size or type. In each particle group, the conductive particles may overlap each other in the thickness direction of the anisotropic conductive film. In each particle group, the conductive particles may be disposed in a plane direction of the anisotropic conductive film. At least one part of the conductive particles contained in the particle group may be exposed from the insulating adhesive layer. 
     As described above, in the multilayer substrate of the present invention, the conductive particles are selectively present at a position where the through holes face each other as viewed in a plan view of the multilayer substrate. The facing through holes are connected by the conductive particles disposed as described above, and the semiconductor substrates each having the through hole are bonded by the insulating adhesive. In this case, the facing through holes may be connected by the conductive particles  11  which are selectively disposed only between the facing through holes. The conductive particles  11   x  which do not contribute to connection between the facing through holes may be present between the semiconductor substrates  3 A,  3 B, and  3 C which have the facing through holes. 
     The multilayer substrate of the present invention can be used in various applications of various types of semiconductors required for high-density mounting, including a high-density semiconductor package. The multilayer substrate may be cut into a predetermined size for use. 
     EXAMPLES 
     Hereinafter, the present invention will be described specifically with reference to Examples. 
     Examples 1 to 6, and Comparative Example 1 
     (1) Semiconductor Substrate 
     As a semiconductor substrate  3  constituting a multilayer substrate, a semiconductor substrate which had a rectangle with a 7-mm square outline and a thickness of 100 μm and had through holes  4  having a chromium electrode pad in a peripheral disposition (diameter: 30 μm, pitch: 85 μm, 280 pins), as shown in  FIG. 10 , was prepared. 
     In the semiconductor substrate, a 200-μm square mark was formed as an alignment mark. 
     (2) Manufacturing of Anisotropic Conductive Film 
     As shown in Table 1, each anisotropic conductive film having conductive particles with a particle diameter shown in Table 1 (fine solder powder, MITSUI MINING &amp; SMELTING CO., LTD.) which was randomly dispersed in an insulating adhesive layer (in Comparative Example 1, particle density: 60 particles/mm 2 ) or disposed so as to correspond to the disposition of the through holes  4  of the semiconductor substrate (in Examples 1 to 6, pitch: 85 μm, 280 positions) was manufactured. 
     In Examples 1, 2, and 3, each one of conductive particles  11  was disposed at each terminal electrode of the through hole  4 , as shown in  FIG. 10 . In Example 4, an insulating adhesive layer  12  was composed of two layers, and the conductive particles  11  were disposed in each layer of the insulating adhesive layer  12  so that two conductive particles  11  per terminal electrode of the through hole  4  were disposed side by side in a film thickness direction, as shown in  FIG. 11 . In Example 5, two conductive particles  11  per terminal electrode of the through hole  4  were disposed side by side in a film plane direction, as shown in  FIG. 12 . In Example 6, nine conductive particles  11  per terminal electrode of the through hole  4  were disposed side by side in the film plane direction, as shown in  FIG. 13 . 
     In Examples 1 to 6, an alignment mark was made by the conductive particles. In these cases, the outline of arrangement of the conductive particles was substantially matched with the outline of alignment mark of the semiconductor substrate  3 . 
     More specifically, a nickel plate having a thickness of 2 mm was prepared, and a transfer master was produced by patterning so that a convex portion (diameter: 30 to 45 μm, height: 25 to 40 μm, for example, in Example 1, the diameter was 45 μm and the height was 40 μm) was disposed in the disposition of the conductive particles described above. A binder obtained by mixing 50 parts by mass of a phenoxy resin (YP-50, NIPPON STEEL &amp; SUMIKIN CHEMICAL CO., LTD.), 30 parts by mass of a microencapsulated imidazole compound latent curing agent (NOVACURE HX3941HP, ASAHI KASEI E-materials Corporation), and 20 parts by mass of fumed silica (AEROSIL RY200, NIPPON AEROSIL CO., LTD.) was applied to a polyethylene terephthalate (PET) film so that the dry thickness was 50 μm. The film was laminated so that the binder faced the transfer master, and the binder was dried at 80° C. for 5 minutes, and irradiated with light of 1,000 mJ by a high-pressure mercury lamp to obtain a transfer mold having a concave portion. 
     A composition for forming an insulating adhesive was prepared from 60 parts by mass of a phenoxy resin (YP-50, NIPPON STEEL &amp; SUMIKIN CHEMICAL CO., LTD.), 40 parts by mass of an epoxy resin (jER828, Mitsubishi Chemical Corporation), and 2 parts by mass of a cationic curing agent (SI-60L, SANSHIN CHEMICAL INDUSTRY CO., LTD.). This composition was applied to a PET film having a thickness of 50 μm, and dried in an oven of 80° C. for 5 minutes, to form an adhesive layer of the insulating resin having a thickness of 30 μm on the PET film. 
     The transfer mold having the aforementioned concave portion was filled with conductive particles, and the conductive particles were coated with the adhesive layer of the insulating resin described above. A thermosetting resin contained in the insulating resin was cured by irradiation with ultraviolet rays. The insulating resin was separated from the mold, and the conductive particles were pushed so that the ends of the conductive particles were aligned with the interface. Thus, the anisotropic conductive films in Examples 1 to 3 were manufactured. In Example 4, the anisotropic conductive film having two insulating adhesive layers was manufactured by laminating at 60° C. and 0.5 MPa insulating adhesive layers which were obtained by changing the thickness of the adhesive layer to 25 μm and separating the layer from the mold in the same manner as described above. In Examples 5 and 6, the anisotropic conductive film was manufactured by laminating at 60° C. and 0.5 MPa on an adhesive layer, which was produced by changing the thickness of the adhesive layer to 15 μm and separating the layer from the mold in the same manner as described above, another insulating resin layer (thickness: 15 μm), which was produced similarly to the adhesive layer, on a side of conductive particles of the adhesive layer. 
     The anisotropic conductive film in Comparative Example 1 in which the conductive particles were randomly dispersed was manufactured by stirring the conductive particles and the insulating resin by a planetary centrifugal mixer (Thinky Corporation) to obtain a dispersion including the conductive particles, and forming a coating film of the dispersion so as to have a thickness of 30 μm. 
     (3) Manufacturing of Multilayer Substrate 
     The semiconductor substrates prepared in (1) were laminated using the anisotropic conductive film manufactured in (2) so that the number of semiconductor substrates laminated was the number shown in Table 1, and pressed, and further pressurized under heating (180° C., 40 MPa, 20 seconds) to manufacture a multilayer substrate. 
     (4) Evaluation 
     For the obtained multilayer substrate, (a) evaluation of filling and (b) evaluation of melting were performed as follows. The results are shown in Table 1. 
     (a) Evaluation of Filling 
     A case where the conductive particles were present between the facing through holes when the semiconductor substrates were laminated and pressed was determined to be OK, and a case where the conductive particles were not present was determined to be NG. 
     (b) Evaluation of Melting 
     The cross section of the multilayer substrate in the thickness direction was observed. At that time, a case where the facing through holes were connected by the conductive particles and the molten substance of the conductive particles entered the through holes along the inner wall thereof was evaluated as a rank A. A case where the facing through holes were connected by the conductive particles, but the molten substance of the conductive particles did not enter the through holes along the inner wall thereof was evaluated as a rank B. 
     
       
         
           
               
               
               
               
               
               
               
               
             
               
                   
                 TABLE 1 
               
               
                   
                   
               
               
                   
                 Comparative 
                   
                   
                   
                   
                   
                   
               
               
                   
                 Example 1 
                 Example 1 
                 Example 2 
                 Example 3 
                 Example 4 
                 Example 5 
                 Example 6 
               
               
                   
                   
               
             
            
               
                   
               
            
           
           
               
               
               
               
               
               
               
               
            
               
                 Number of 
                 2 
                 2 
                 3 
                 2 
                 2 
                 2 
                 2 
               
               
                 Laminated 
               
               
                 Semiconductor 
               
               
                 Substrates 
               
               
                 Opening 
                 30 
                 30 
                 30 
                 30 
                 30 
                 30 
                 30 
               
               
                 Diameter of 
               
               
                 Through Hole 
               
               
                 (μm) 
               
               
                 Particle 
                 5 
                 40 
                 40 
                 30 
                 25 
                 25 
                 25 
               
               
                 Diameter of 
               
               
                 Conductive 
               
               
                 Particles (μm) 
               
               
                 Disposition of 
                 Random 
                 1 
                 1 
                 1 
                 2 in Film 
                 2 in Film 
                 9 in Film 
               
               
                 Conductive 
                   
                   
                   
                   
                 Thickness 
                 Plane 
                 Plane 
               
               
                 Particles 
                   
                   
                   
                   
                 Direction 
                 direction 
                 direction 
               
               
                 Relative to 
               
               
                 One Through 
               
               
                 Hole 
               
               
                 Evaluation of 
                 NG 
                 OK 
                 OK 
                 OK 
                 OK 
                 OK 
                 OK 
               
               
                 Filling 
               
               
                 Evaluation of 
                 — 
                 A 
                 A 
                 B 
                 B 
                 B 
                 B 
               
               
                 Melting 
               
               
                   
               
            
           
         
       
     
     In the multilayer substrate in Comparative Example 1, many through holes to cause failure of filling were formed. In the multilayer substrates in Examples 1 to 6, filling was good, and connection between the through holes by the conductive particles was confirmed. In particular, in Example 6, the allowed width of shifting between the dispositions of the through holes and the conductive particles was large. 
     REFERENCE SIGNS LIST 
     
         
         
           
               1 A,  1 B multilayer substrate 
               2  wiring substrate 
               3 ,  3 A,  3 B,  3 C semiconductor substrate 
               4 ,  4 A,  4 B,  4 C through hole 
               4   a  plated film 
               4   h  penetrating hole 
               5  metal 
               6  through electrode 
               7  heat sink 
               8  solder ball 
               9  electrode pad 
               10 ,  10 A,  10 B anisotropic conductive film 
               11 ,  11   p ,  11   q  conductive particle 
               11   a  particle group 
               12  insulating adhesive or insulating adhesive layer