Patent Publication Number: US-4579028-A

Title: Onion dicer

Description:
BACKGROUND OF THE INVENTION 
     Many fast food and other restaurants utilize large quantities of diced onions and it requires appoximately five hours of manual labor to dice 100 pounds of onions of medium size. However, manual dicing of onions may be more effectively carried out by utilizing more expensive jumbo size onions which cost approximately $3.00 more per 100 pounds than medium size onions. Accordingly, considerable expense is involved in dicing 100 pounds of onions. Therefore, a need exists for an apparatus by which onions may be diced in a more efficient manner. 
     Various different forms of farm commodity slicing and dicing mechanisms heretofore have been provided such as those disclosed in U.S. Pat. Nos. 1,449,040, 1,744,795, 1,931,982, 2,056,843, 2,156,645, 2,299,092, 2,341,582, 2,446,993, 2,508,868, 2,692,629, 3,211,202, German Pat. No. 223,035 and French Pat. No. 575,059. However, few of these previously known devices are actually capable of dicing farm commodities such as onions. Accordingly, a need exists for an apparatus by which onions may be quickly and efficiently diced. 
     BRIEF DESCRIPTION OF THE INVENTION 
     The onion dicer of the instant invention defines an elongated horizontal upwardly opening trough at one end of which a grid of crossed cutting blades is removably mounted and a pusher plate is mounted for back-and-forth movement between the grid and the other end of the trough. The pusher plate removably supports a force plate therefrom including a plurality of blunted pins projecting outwardly therefrom toward the grid and receivable in the spaces between crossed blades of the grid upon movement of the pusher and force plates toward the grid. A farm commodity such as an onion may be supported within the trough between the grid and the force plate and structure is provided for controlled movement of the pusher plate, and thus the force plate, toward the grid in order to force the onion through the grid. A rotary cutter is mounted on the side of the grid remote from the force plate and includes cutting blade structure for cutting those portions of the onions forced through the grid. As the force plate approaches the grid during the process of forcing an onion through the grid the blunted pins of the force plate engaged with those portions of the onion aligned with the spaces between crossed blades of the grid push those onion portions through the grid for complete dicing of the onion. In addition, an extraction plate is provided and includes openings formed therethrough. The extraction plate is mounted upon the pins of the force plate intermediate the base and free ends of the pins and is slidable along the latter, in frictional engagement therewith, between a retracted position closely opposing the force plate and an extraction position substantially flush with the outer ends of the blunted pins. The extraction plate includes abutment pins supported therefrom which project through the force and pusher plates and are engageable with abutment portions of the dicer to shift the extraction plate from its retracted position to its extraction position responsive to final movement of the pusher plate away from the grid to a predetermined position spaced therefrom. The extraction plate is further engageable with the grid upon projection of the blunted pins therethrough in order to shift the extraction plate from the free ends of the pins back toward the base ends of the pins as the pusher plate is moved toward the grid. Accordingly, the extraction plate is retractable from the free ends of the blunted pins as an onion is being finally forced through the grid and yet is movable back to the free ends of the blunted pins upon retraction of the pusher and force plates away from the grid in order to strip any remaining particles of the last diced onion which may be clinging to the blunted pins. 
     The pusher plate is advanced toward and away from the grid by a screw shaft and the same screw shaft is drivingly coupled to the rotary cutter. In this manner, the cutting action of the rotary cutter on those portions of an onion forced through the grid is controlled at a rate proportional to the rate of advancement of the onion portions through the grid. 
     The main object of this invention is to provide an apparatus which will enable the rapid dicing of farm commodities such as onions. 
     Another object of this invention is to provide a dicer constructed in a manner whereby the various components thereof contacting the commodity to be diced may be readily removed and cleaned. 
     Still another object of this invention is to provide a dicer which may be used to dice relatively fragile farm commodities. 
     A final object of this invention to be specifically enumerated herein is to provide a dicer in accordance with the preceding objects and which will conform to conventional forms of manufacture, be of simple construction and easy to use so as to provide a device that will be economically feasible, long lasting and relatively trouble free in operation. 
     These together with other objects and advantages which will become subsequently apparent reside in the details of construction and operation as more fully hereinafter described and claimed, reference being had to the accompanying drawings forming a part hereof, wherein like numerals refer to like parts throughout. 
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS 
     FIG. 1 is a perspective view of the dicer; 
     FIG. 2 is an enlarged fragmentary vertical sectional view taken substantially upon plane indicated by the section line 2--2 of FIG. 1; 
     FIG. 3 is a transverse vertical sectional view taken substantially upon the by the section line 3--3 of FIG. 2; 
     FIG. 4 is a fragmentary transverse vertical sectional view taken substantially upon the plane indicated by the section line 4--4 of FIG. 2; 
     FIG. 5 is a fragmentary vertical sectional view taken substantially upon the plane indicated by the section line 5--5 of FIG. 2; 
     FIG. 6 is a fragmentary horizontal sectional view taken substantially upon the plane indicated by the section line 6--6 of FIG. 5; 
     FIG. 7 is a side elevational view of the blunted pin-equipped force plate and the extraction plate with the two plates illustrated in relatively exploded positions; 
     FIG. 8 is an elevational view of the force plate as seen from the right side of FIG. 7; 
     FIG. 9 is a perspective view of the rotary cutter; 
     FIG. 10 is an enlarged fragmentary horizontal sectional view taken substantially upon the plane indicated by the section line 10--10 of FIG. 9; 
     FIG. 11 is an enlarged fragmentary side elevational view of the dicer with portions thereof being broken away and illustrated in vertical section and alternate positions of the force and extraction plates illustrated in phantom lines; and 
     FIG. 12 is a transverse vertical sectional view taken substantially upon the plane indicated by the section line 12--12 of FIG. 2. 
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
     Referring now more specifically to the drawings the numeral 10 generally designates the commodity dicer of the instant invention. The dicer 10 has been specifically designed for dicing onions, but also may be used for dicing other farm commodities. 
     The dicer 10 includes an upright standard 12 including a horizontally enlarged mounting flange 14 on its lower end. A channel-shaped mounting bracket 16 slidingly receives the mounting flange 14 therein to a point with the mounting flange 14 abutted against an upwardly projecting abutment 18 carried by the mounting bracket and the mounting bracket 16 may be secured to any suitable horizontal support surface 20 by conventional screws or other fasteners 22. The mounting flange 14 includes a vertical threaded bore 24 formed therethrough and a finger-engageable knob-equipped setscrew 26 is threadingly secured through the bore 24 and is seatingly engageable in an upward opening recess 28 formed in the bight portion 30 of the mounting bracket 16 through which the fasteners 22 are secured. 
     The upper end of the standard mounts a horizontal commodity supporting and guiding trough 32 therefrom and front and rear plates 34 and 36 are removably mounted on the front and rear ends of the trough 32 and opposite side front-to-rear extending guide bars 38 are supported from and extend between corresponding opposite side portions of the plates 34 and 36 and include forward ends which project forwardly of the front plate 34 and support a front bearing plate 40 therefrom. 
     A jack shaft 42 is disposed closely beneath the trough 32 and includes a rear end journaled from the rear plate 36 and a front end journaled from the bearing plate 40, rear and front gears 44 and 46 being mounted on the shaft 42 and including shoulder portions journaled in the plates 36 and 40. 
     A feed screw shaft 48 is slidably and rotatably supported from the rear plate 36 by a rear bushing 50 and a drive gear 52 including a shoulder portion 54 is journaled from the rear plate 36. The feed screw shaft 48 is threaded as at 56 and includes a longitudinal keyway 58, see FIG. 12. The drive gear 52 includes a key 60 loosely slidable in the keyway 58 and accordingly, the feed screw shaft 48 is keyed to the drive gear 52 against rotation relative thereto, but is longitudinally slidable relative to the drive gear 52. The lower periphery of the drive gear 52 is meshed with the upper periphery of the rear gear 44 and a pair of spring-biased half nut members 62, see FIG. 5, are slidingly supported from an upper rear portion of the rear plate 36 immediately forward of the bushing 50 and establish a threaded connection between the screw shaft 48 and the rear plate 36 whereby rotation of the screw shaft 48 relative to the rear plate 36 will cause longitudinal displacement of the shaft 48 through the rear plate 46. However, a cam lever 64 is pivotally supported from the rear plate 36 and includes a pair of depending pin portions 66 engaged with the opposing ends of the nut members 62 and which may be angularly displaced relative to the rear plate 36 in order to effect retraction of the nut members 62 away from each other. When the nut members 62 are retracted away from each other and opposite side portions of the screw shaft 48 the nut members 62 are disengaged from the shaft 48 thereby allowing longitudinal shifting of the shaft 48 relative to the nut members 62. 
     The rear end of the shaft 48 is provided with a crank 68 and the front end of the shaft 48 is rotatably attached to a force plate 70. A shoulder screw 124, with a diameter slightly smaller than the center hole in the force plate, is passed through the force plate from the side opposite the shaft 48. It then passes through a nylon washer 125 and then through a stainless steel washer 126. The threaded end of the screw which is slightly smaller than the central diameter is threaded into a hole in the end of shaft 48. When shaft 48 is pulled backward, the head of screw 124 comes in contact with the front face of force plate 70, thus pulling it backward. When shaft 48 is rotated forward, the nylon washer 125 comes in contact with the back face of force plate 70, which is slidably and guidingly received within the trough 32, driving it forward. The force plate 70 does not rotate but slides forward within trough 32. The force plate 70 defines an upwardly opening guideway 72, see FIG. 1, in which a removable plate member 74 is removably received. The plate member 74 includes a plurality of vertically spaced horizontal rows of cylindrical abutment pins 76 projecting outwardly from the front side thereof and the outer ends of the pins 76 are blunted. The plate member 74 includes four rearwardly tapering cruciform openings 78 formed therethrough and an extraction plate 80 is provided and includes a plurality of vertically spaced horizontal rows of openings 82 formed therein through which the pins 76 are snugly and frictionally slidably received. Thus, the extraction plate 80 is mounted on the plate member 74 by the pins 76 for frictionally resisted shifting of the extraction plate 80 on the pins 76 between a retracted position carried by the base ends of the pins 76 and an extended position carried by the free ends of the pins 76. In addition, the extraction plate 80 may be displaced off of the free ends of the pins 76. Further, the extraction plate 80 includes four rearwardly projecting pins 84 including rearwardly tapering base end portions 86 which are seatingly receivable in the openings 78. When the extraction plate 80 is in its retracted position on the base ends of the pins 76 closely opposing the plate member 74, the pins 84 project rearwardly through the openings 78 and project rearwardly of the plate member 78 and through openings provided therefor in the force plate 70. Thus, the rear free ends of the pins 84 project rearwardly from the rear side of the force plate 70 in the manner illustrated in FIG. 11 of the drawings when the extraction plate 80 is in its retracted position on the base ends of the pins 76 closely opposing the plate member 74. 
     The force plate 70 includes opposite side outwardly projecting sleeve portions 86 slidably mounted on the guide bars 38 and it may be seen from a comparison of FIGS. 2, 4, 8 and 11 that the lower portions of the force plate 70 and the lower portions of the plate member 74 and extraction plate 80 closely conform to the cross-sectional shape of the trough 32. 
     When the cam lever 64 is swung to the right when viewing the dicer 10 from the rear end thereof, the nut members 62 are retracted from engagement with the shaft 48 and the latter may be pulled rearwardly until the sleeve portions 86 engage those opposite side portions of the rear plate 36 supporting the rear ends of the guide bars 38. However before rearward movement of the force plate 70 is terminated by engagement of the sleeve portions 86 with the opposite side portions of the rear plate 36, the rear ends of the pins 84 will engage the front side of the drive gear 52 and thus automatically shift the extraction plate 80 from its retracted position on the base ends of the pins 76 to the extended position of the extraction plate 80 illustrated in FIG. 2 of the drawings with the plate 80 having its front side substantially flush with the forward ends of the pins 76 and frictionally retained in the extended position. 
     The front plate 34 is in the form of a peripheral frame including opposite side sleeve portions 90 through which the guide bars 38 extend and defining a horizontal opening 92 therethrough. In addition, the front plate 34 defines an upwardly opening guideway 94 and a cutting grid assembly 96 including crossed vertical and horizontal rearwardly facing cutting blades 98 and 100 is removably downwardly receivable in the guideway 94 for support from the front plate 34. The openings 102 between adjacent portions of the crossed blades 98 and 100 are registered with the pins 76 and the latter are loosely receivable through the openings 102 from the rear ends thereof. 
     The bearing plate 40 supported from the forward ends of the guide bars 38 rotatably journals a driven gear 106 therefrom whose lower periphery is meshed with the upper periphery of the front gear 46 and a front-to-rear extending shaft 108 projects rearwardly through and beyond the center of the driven gear 106 and has a cutting head 110 mounted thereon including a pair of removably mounted oppositely angled and facing generally radially extending blade members 112 supported therefrom. Accordingly, upon rotation of the shaft 48 the drive gear 52 will drive the rear gear 44 thus causing rotation of the front gear 46 and the driven gear 106 and cutting head 110 with the blade members 112 being spaced slightly forward of the forward extremities of the crossed blades 98 and 100 of the cutting grid assembly 96. 
     The opposite upper side corners of the cutting grid assembly 96 are relieved as at 116 and a rearwardly and downwardly opening transparent shroud 118 is provided and includes downwardly projecting pins 120 supported from its top wall 122 which are removably downwardly received in the relieved areas 116 for supporting the shroud 118 in position enclosing the cutting grid assembly 96 and the swingable blade members 112. 
     In operation, and assuming that the dicer 10 is fully assembled as illustrated in FIG. 2, preparatory to placing an onion 123 in the trough 32 for dicing the onion, the rear end of the lever 64 is displaced to the right and a rearward pull is exerted on the crank 68 in order to slide the force plate 70 to its rearmost position illustrated in phantom lines in FIG. 11. The rear ends of the pins 84 carried by the extraction plate 80 thereby engage the front face of the gear 52 in order to shift the extraction plate 80 from its rearmost position to its forwardmost position on the free ends of the pins 76. Then, the onion 123 is placed within the trough 32 and the lever 64 is released so that upon turning of the crank 68 the shaft 48 will move slowly forwardly toward the cutting grid assembly 96. As the onion 123 is clamped between the free ends of the pins 76 and the cutting grid assembly 96 and the crank 68 is further rotated, the free ends of the pins 76 and the plate 80 force the onion through the cutting grid assembly 96. As the front portion of the onion 123 moves through and beyond the cutting grid assembly 96 the blades or blade members 112 cut the onion strips into substantially cube-shaped onion particles. If only one of the blade members 112 is used all six sides of the onion particles will have substantially the same dimensions. However, if two blade members 112 are used four of the sides of the cube shaped particles will be approximately one-half the area of the remaining two sides of the cube shaped particles. As the pins 76 and plate 80 approach the assembly 96 the plate 80 engages the assembly 96 and is stopped thereby while the pins 76 continue to move forwardly through the openings 102. In this manner, all of the onion is diced. 
     Thereafter, upon again swinging the rear end of the lever 64 to the right and pulling rearward on the crank 68, the force plate 70 and plate member 74 are retracted rearwardly from the cutting grid assembly 96 and engagement of the rear ends of the pins 84 with the front side of the drive gear 52 will cause the extraction plate 80 to be shifted to the free ends of the pins 76 and thereby strip any onion particles wedged between the pins 76 before a new onion 123 to be diced is placed within the trough 32 immediately rearward of the cutting grid assembly 96. 
     All of the components of the dicer 10 except for the bushing 50, the nut members 62, the plate member 74, the extraction plate 80 and the various gears are constructed of stainless steel for ease in cleaning. Further, the various gears, plate members 74 and extraction plate 80 may be constructed of plastic. 
     The foregoing is considered as illustrative only of the principles of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.