Patent Publication Number: US-5527958-A

Title: Process of the isolation of L-leucine and L-isoleucine from aqueous solutions

Description:
The present invention relates to a process for the isolation of L-leucine and L-isoleucine from aqueous solutions and the separation of the amino acids from each other. 
     BACKGROUND OF THE INVENTION 
     Leucine and isoleucine are amino acids which differ in the arrangement of the CH groups in the neutral residue. 
     Further properties may be found in the following table: 
     
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                L-leucine                                                 
                       L-isoleucine                                       
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Molecular weight [g/mol]                                                  
                  131.17   131.17                                         
Iso-electric point                                                        
                  pH 5.98  pH 5.94                                        
Solubility [g/100 ml]                                                     
                  2.19     4.12                                           
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     Mixtures containing both of these amino acids are found, for example, in protein hydrolyzates. As is known from the prior art, there are considerable difficulties in separating L-isoleucine from other branched amino acids, such as L-leucine or L-valine (Ullmann, vol. A2, p. 70, 5th edition, 1985). 
     Proposed solutions have included, for example, fractionated crystallization of hydrochlorides (Japanese patent JP 39-1915 (1964)) or conversion of these amino acids into their cobalt salt and selective extraction of the corresponding L-isoleucine salt with alcohols from the solid phase (Japanese patent JP 37-15118 (1962), cited in H. Samejima The Microbial Production of amino acids, Tokyo 1972, p. 245 &amp; p. 253). 
     While it is indeed known from German patent application P 42 17203.9 (European patent application 93 105321.9) that it is possible to isolate amino acids from aqueous solutions using zeolites, there is no indication of the separation of the closely related amino acids L-leucine and L-isoleucine from each other. 
     SUMMARY OF THE INVENTION 
     The object of the present invention is to provide a simple process for the separation of these two amino acids. 
     These and other objects are achieved, in accordance with the present invention, by a process for the isolation of L-leucine and L-isoleucine from aqueous solutions containing these amino acids and their separation from each other, in which the aqueous solutions are, optionally repeatedly, brought into contact at a pH of &lt;7 with a zeolite having a modulus of 2 to 1000, in particular a modulus of 2 to 200, the zeolite is separated on completion of adsorption and the adsorbed amino acids, the major part of which comprises L-leucine, is desorbed with an aqueous solution adjusted to a pH of &gt;7. 
     Adsorption preferably proceeds at a pH range between 1.0 and &lt;7.0, preferably between 1 and 6. The pH of the solutions is adjusted with, for example, hydrochloric acid or sulfuric acid. 
     In a solution containing a mixture of leucine and isoleucine, or further neutral amino acids, the adsorption loading of leucine is higher than that of isoleucine. The remaining solution thus has a correspondingly increased concentration of isoleucine, while the leucine is adsorbed onto the solid and may readily be isolated. 
     Desorption is performed by exposing the zeolite to an alkaline solution, such as for example an aqueous ammonia solution. Desorption proceeds within the alkaline range of pH &gt;7, preferably at pH 8 to 11. 
     Depending upon the selected pH, the desorption solution generally contains in excess of 90% of the adsorbed quantity of leucine. 
     By means of repeated adsorption and desorption cycles, or pH optimization during adsorption and desorption, leucine and isoleucine may be separated in such a manner that it is only leucine which is present in the alkaline desorption solution and isoleucine in the acidic parent solution. 
     The process proceeds in a temperature range between 15° and 60° C., without the kinetics being substantially temperature dependent. In general, the concentration of the amino acids in the solution ranges up to their respective solubility limits. However, solutions containing from 10 to 16 g/l of L-leucine and 4 to 7 g/l of L-isoleucine are of particular significance. Hydrolyzates obtained from natural sources such as pig bristle, horn or the like always contain more L-leucine than L-isoleucine (Ullmann, 5th edition, Amino Acids, vol. A2, p. 57). 
     The zeolites used are preferably of types A, X, in particular Y, DAY, mordenite, dealuminated mordenite, ZSM-5, dealuminated ZSM-5, Beta, VPI-5. ZSM-5 in the H or Na form with a modulus of 2 to 100 is particularly suitable (modulus refers to the molar ratio of SiO 2  to Al 2  O 3 ). Depending upon requirements, the zeolites may be used in powder or shaped form. 
    
    
     DETAILED DESCRIPTION OF PREFERRED EMBODIMENT 
     The invention is illustrated by the following examples: 
     EXAMPLE 1 
     Use of Various Types of Zeolites 
     The following types of zeolites in powder form were used, wherein the calcination conditions are not of an exclusive nature. 
     
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                       Calcination                                        
         SiO.sub.2 /Al.sub.2 O.sub.3                                      
                 Si/Al       [°C.]                                 
                                    [h]                                   
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Mordenite  30        15          550  1                                   
H-ZSM-5    45        23          550  1                                   
DAY        200       100         950  1                                   
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     A synthetic solution containing 15.2 g/l of L-leucine and 6.5 g/l of L-isoleucine was prepared and approximately 30 ml of this solution were brought into contact with approximately 3 g of zeolite powder in a 100 ml flask. The pH value was adjusted to pH 1 with HCl and the flask was shaken for approximately 20 hours at 21° C. On completion of adsorption, the supernatant was filtered and analyzed. 
     Zeolite loading is determined from analysis of the amino acid concentrations before (c o ) and after (c f ) adsorption and knowing the adsorbent concentration (c z )=g of zeolite/amino acid solution: ##EQU1## 
     The following adsorption loadings were achieved: 
     
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Zeolite       X.sub.L-leucine [%]                                         
                         X.sub.L-isoleucine [%]                           
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H-ZSM-5/M45   4.2        0.32                                             
Mordenite     2.28       0.97                                             
DAY           1.92       0.86                                             
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     EXAMPLE 2 
     Separation of L-leucine and L-isoleucine with H-ZSM-5 (M28) 
     The adsorption experiments were performed in shaken flasks with the zeolite in powder form. The zeolite used in this case, H-ZSM-5, has a modulus (ratio of SiO 2  /Al 2  O 3 ) of 28 and was calcined at 550° C. for 1 hour. 
     An amino acid solution containing 15.6 g/l of L-leucine and 6.6 g/l of L-isoleucine was prepared. 89.5 ml of this solution were brought into contact with 30.98 g of zeolite H-ZSM-5, modulus 28, in powder form in a 300 ml flask and the pH value was adjusted to pH 2.5 with HCl. The flask was shaken at 21° C. overnight (approximately 20 hours), the supernatant was filtered and analyzed by HPLC. After adsorption, 0.3 g/l of L-leucine and 5.7 g/l of L-isoleucine were present in the supernatant. 
     Before adsorption, the 89.5 ml of solution contained a total of 1.99 g of amino acids, 30% of which was L-isoleucine and 70% L-leucine. After adsorption, a total of 0.54 g of amino acids remained in the solution. Of this amount, L-isoleucine comprises 95% and L-leucine only 5%. The proportion of L-isoleucine on the zeolite was 5% (at 0.07 g) and that of L-leucine 95% (at 1.35 g). 
     EXAMPLE 3 
     Separation of L-leucine and L-isoleucine from a Mixture of Further Neutral Amino Acids 
     400 ml of a solution contained, in addition to 5.68 g of leucine and 3.44 g of isoleucine, further amino acids (methionine, valine, alanine, glycine, phenylalanine) in a total quantity of 10%, relative to the total quantity of amino acids. 
     This solution was passed through a column containing 40.54 g of zeolite pellets (H-ZSM-5, modulus 45). The pH value was adjusted to pH 1 with HCl. The experiment ran for approximately 20 hours at room temperature. After adsorption, 5.2 g of leucine and 3.24 g of isoleucine were present in the supernatant. 0.48 g of leucine and 0.2 g of isoleucine had thus been adsorbed onto the zeolites. Loadings were 1.2% for leucine and 0.5% for isoleucine. 
     The column was emptied, rinsed with water and desorbed with an aqueous ammonia solution. The pH value was corrected to pH 9.7 during desorption. After desorption, 0.44 g of leucine and 0.12 g of isoleucine were found in the solution. It was thus possible to desorb 92% of the leucine and 61% of the isoleucine from the zeolite. 
     EXAMPLE 4 
     Separation of Leucine and Isoleucine by Adsorption and Desorption 
     The experiments were performed in shaken flasks at room temperature with zeolites in powdered form. The zeolites used were H-ZSM-5, modulus 28 and H-ZSM-5, modulus 45. 
     
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              H-ZSM-5       H-ZSM-5                                       
              Modulus 28    Modulus 45                                    
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Concentration in                                                          
initial solution                                                          
L-leucine       10      g/l     10    g/l                                 
L-isoleucine    10      g/l     10    g/l                                 
Leucine/isoleucine                                                        
                1:1             1:1                                       
ratio                                                                     
Weight of zeolite                                                         
                23.9    g       24.1  g                                   
powder used                                                               
Weight of solution                                                        
                232.5   g       252.5 g                                   
used                                                                      
Adsorption at pH 5                                                        
Concentration in the                                                      
solution after                                                            
adsorption                                                                
L-leucine       4.6     g/l     6.5   g/l                                 
L-isoleucine    9.2     g/l     9.6   g/l                                 
Zeolite loading with                                                      
L-leucine       1.25    g       0.88  g                                   
L-isoleucine    0.18    g       0.05  g                                   
Loading related to                                                        
mass of zeolite                                                           
L-leucine       5.25%           3.65%                                     
L-isoleucine    0.78%           0.21%                                     
Leucine/Isoleucine                                                        
                6.7:1           17.4:1                                    
ratio                                                                     
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     The laden zeolite was separated, washed repeatedly and dried. It was then used for the desorption experiments. 
     
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              H-ZSM-5       H-ZSM-5                                       
              Modulus 28    Modulus 45                                    
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Weight of desorption                                                      
                6.54    g       6.03  g                                   
solution used (H.sub.2 O)                                                 
                62.7    g       61.2  g                                   
Desorption at pH 10                                                       
Concentration in the                                                      
desorption solution                                                       
L-leucine       5.25    g/l     3.65  g/l                                 
L-isoleucine    0.65    g/l     0.20  g/l                                 
Quantity desorbed                                                         
L-leucine       0.33    g       0.22  g                                   
L-isoleucine    0.041   g       0.012 g                                   
Quantity desorbed                                                         
related to zeolites                                                       
L-leucine       5.05%           3.65%                                     
L-isoleucine    0.68%           0.21%                                     
Leucine/Isoleucine                                                        
                7.4:1           17.4:1                                    
ratio                                                                     
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     The tests show that the adsorption results in a clear increase in concentration of the leucine. 
     While L-leucine and L-isoleucine are present in the initial solution in a quantity ratio of 1:1, after desorption, the ratio found in the desorbed liquid is 7.4:1 (modulus 28) or even 17.4:1 (modulus 45). 
     Presented in other terms, these results have the following significance for the purification of L-leucine using type ZSM-5/M45: 
     
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Purity in the initial solution:                                           
                        50%                                               
Purity after 1st separation stage                                         
                      94.5%                                               
(adsorption + desorption):                                                
Purity after 2nd separation stage                                         
                      99.6%                                               
(adsorption + desorption):                                                
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