Patent Publication Number: US-2023148686-A1

Title: Garment with absorbent pads and method of manufacture thereof

Description:
CROSS-REFERENCE TO RELATED APPLICATION 
     This application claims the benefit of U.S. Provisional Application Serial No. 63/278,684, filed on Nov. 12, 2021, which is hereby incorporated by reference herein in its entirety. 
    
    
     FIELD 
     The present disclosure generally relates to bras specifically for maternity or nursing. 
     BACKGROUND 
     The following U.S. Patents and Applications provide background information. 
     U.S. Pat. No. 10,117,785 discloses abreast milk absorbing system including a nursing garment being that may be worn by a nursing female. The nursing garment has a pouch. An absorbing unit is provided. The absorbing unit is removably positioned within the pouch. The absorbing may absorb breast milk from the nursing female. Thus, the nursing garment is inhibited from becoming wet with the breast milk. The absorbing unit extends across an entire width of the pouch. Thus, the absorbing unit remains aligned with the nursing female&#39;s breasts. 
     U.S. Pat. No. 10,412,998 discloses a nursing garment that includes a back portion comprising a back layer; and a front portion coupled to the back portion. The front portion includes an external layer; a first middle layer that includes a leak-resistant fabric having at least one edge that is cut on the bias; a second middle layer that includes an absorbent material; and an innermost layer configured to be in contact with a nipple of a user, wherein the innermost layer includes a fabric configured to wick moisture away from the nipple of the user. The external layer, the first middle layer, the second middle layer and the innermost layer are coupled together such that the first middle layer extends between the external layer and the second middle layer, and the second middle layer extends between the first middle layer and the innermost layer. 
     U.S. Pat. No. 10,786,016 discloses undergarments that that are uniquely constructed to absorb fluids, such as those associated with sweat and lactation, in either prescribed areas of the undergarment or throughout the totality thereof. 
     U.S. Patent Application Publication No. 2020/0222256 discloses a protective insert operatively attachable to an inner, body-facing layer of a garment. The protective insert generally comprises, a first, operatively inner layer comprising a moisture-wicking, odor resistance, fluid absorbent fiber with or without a waterproof laminate-film; and a second, operatively outer layer comprising a breathable, odor resistant, water repellent fiber to further prevent fluid passage through the garment; wherein the operatively inner layer faces the body of a user while the operatively outer layer faces away from the body of a user, in use. 
     United Kingdom Patent No. 2577982 discloses a launderable nursing garment comprising a main body comprising a front portion comprising an outward-facing layer and a plurality of nipple shields, wherein each nipple shield comprises an absorbent system and a barrier layer. The barrier layer is positioned between the absorbent system and the outward-facing layer. The plurality of nipple shields is permanently attached to the outward-facing layer. The garment is a sleep bra. When the garment is worn by a user, the garment is movable form a first configuration in which both of the user&#39;s nipples are covered by the plurality of nipple shields to a second configuration in which one the user&#39;s nipples is covered by one of the plurality of nipple shields and the other of the user&#39;s nipples is not covered by the garment, wherein said movement does not require the opening of any fasteners of other closure mechanisms. 
     International Patent Application Publication No. 2017/192049 discloses both cups of a non-rigid brassiere or bra include four layers: elastic wicking material, absorbent material, a waterproofed layer of textile impregnated with a laundering-resistant, low-contact-angle fluoropolymer, and a decorative exterior. The treated textile has a barely altered permeability to gas including water vapor, and blocks all flow of aqueous liquid. Variations include nursing or nonursing types of: absorbent bra, exercise bra, and sports top. Nursing bras have a “shutter frame&#39; aperture having elastic edges, so the breast can be exposed to a variable extent when nursing. The elastic edges may slide over each other, being not directly attached. 
     International Patent Application Publication No. 2018/234719 discloses a washable multilayer nursing pad, comprising an edge and successive layers: —a knitted mesh layer at least 1.5 mm thick and perforated, comprising a top face in direct contact with the skin and a bottom face; —a layer of non-woven fibers, in contact with the top face, capable of absorbing at least 2.5 L/m2 of water; —a microporous layer comprising an impermeable and breathable structure; —a protective layer covering the entire microporous layer. 
     Chinese Utility Model No. 216059261 discloses a nursing bra which comprises a bra body convenient for a puerpera to wear, two ends of the bra body are fastened and fixed, two shoulder straps are arranged on the bra body, one end of each shoulder strap is provided with a male buckle, the bra body is provided with a female buckle detachably clamped with the male buckle, and the female buckle is connected with the female buckle. The bra body comprises a cotton cup surface layer, a cotton cup middle layer and a cotton cup inner layer, the cotton cup surface layer, the cotton cup middle layer and the cotton cup inner layer are subjected to die forming under corresponding dies, the cotton cup inner layer can conduct water to the cotton cup middle layer, and the cotton cup surface layer is used for preventing the water of the cotton cup middle layer from seeping out. According to the nursing bra, the two ends of the bra body are buckled and fixed, a puerpera can conveniently wear the bra, the male buckle and the female buckle are detachably clamped, the bra can be conveniently unfastened, and the nursing performance of the nursing bra is improved. 
     SUMMARY 
     This Summary is provided to introduce a selection of concepts that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter. 
     The present disclosure relates to various examples of an absorbent garment comprising a pair of breast cups. Each breast cup in the pair of breast cups comprises a layer of moisture-wicking one-way transport material configured to face a wearer&#39;s skin when the garment is worn, an inner layer of absorbent terry cloth, an inner layer of foam, and an outer layer of water-resistant material. An inner face of the absorbent terry cloth is fully laminated to an outer face of the one-way transport material and an outer face of the absorbent terry cloth is fully laminated to an inner face of the foam. An outer edge of the one-way transport material is coupled to an outer edge of the foam. An outer face of the foam is fully laminated to an inner face of the water-resistant material. The absorbent terry cloth has an outer edge that does not extend to the outer edge of the one-way transport material nor to the outer edge of the foam such that the absorbent terry cloth is fully enclosed between the one-way transport material on the inner face thereof and the foam and the water-resistant material on the outer face thereof. 
     In one example, the one-way transport material is a lightweight rib jacquard fabric. Optionally, the one-way transport material weighs no more than 110 gsm. 
     In one example, the outer edge of the absorbent terry cloth is spaced inwardly from the respective outer edges of the one-way transport material and the foam by a predetermined offset. Optionally, the one-way transport material is bonded directly to the foam across an entire width of the predetermined offset. 
     In one example, the inner face of the absorbent terry cloth is smooth and the outer face of the absorbent terry cloth is fleecy. 
     In one example, the foam is an open-cell stretch foam. 
     In one example, the water-resistant material comprises fabric treated with a hydrophobic finish. 
     In one example, the outer edge of the one-way transport material is bonded directly to the outer edge of the foam. 
     In one example, the absorbent terry cloth is fully laminated to the one-way transport material and to the foam using hot melt spray glue. 
     In one example, the garment further comprises a pair of wings. A first wing in the pair of wings is stitched to a first breast cup in the pair of breast cups along the outer edge of the one-way transport material and the outer edge of the foam of the first breast cup, and the stitching does not go through the absorbent terry cloth of the first breast cup. A second wing in the pair of wings is stitched to a second breast cup in the pair of breast cups along the outer edge of the one-way transport material and the outer edge of the foam of the second breast cup, and the stitching does not go through the absorbent terry cloth of the second breast cup. 
     The present disclosure also relates to various examples of methods of manufacturing an absorbent breast cup. The method comprises providing a layer of moisture-wicking one-way transport material; providing a layer of absorbent terry cloth having an outer edge which does not extend to an outer edge of the one-way transport material when the absorbent terry cloth is centered on the one-way transport material; and fully laminating an inner face of the absorbent terry cloth to an outer face of the one-way transport material. The method includes providing a layer of foam having an outer edge which extends at least beyond the outer edge of the absorbent terry cloth when the foam is centered on the absorbent terry cloth; providing a layer of water-resistant material and fully laminating an inner face of the water-resistant material to an outer face of the foam. The method also comprises fully laminating an inner face of the foam to an outer face of the absorbent terry cloth and to the outer edge of the outer face of the one-way transport material that extends beyond the outer edge of the absorbent terry cloth. The method includes molding the one-way transport material, absorbent terry cloth, foam, and water-resistant material into a breast cup geometry such that the one-way transport material is configured to face a wearer&#39;s skin when the breast cup is worn. 
     In one example, the method includes sizing and shaping the absorbent terry cloth such that the outer edge of the absorbent terry cloth is spaced from the outer edge of the one-way transport material by a predetermined offset when the absorbent terry cloth is centered on the one-way transport material. Optionally, the inner layer of foam has the same size and shape as the one-way transport material, and the inner face of the foam is bonded directly to the outer face of the one-way transport material that extends beyond the outer edge of the absorbent terry cloth across an entire width of the predetermined offset. 
     In one example, the one-way transport material is a lightweight rib jacquard fabric. Optionally, the one-way transport material weighs no more than 110 gsm. 
     In one example, the method further comprises orienting the absorbent terry cloth in the breast cup such that the inner face of the absorbent terry cloth is smooth and the outer face of the absorbent terry cloth is fleecy. 
     In one example, the foam is an open-cell stretch foam. 
     In one example, the method further comprises treating a fabric with a hydrophobic finish to form the water-resistant material. 
     In one example, the method further comprises using hot melt spray glue to laminate the inner face of the water-resistant material to the outer face of the foam, to laminate the inner face of the foam to the outer face of the absorbent terry cloth and to the outer edge of the outer face of the one-way transport material, and to laminate the inner face of the absorbent terry cloth to the outer face of the one-way transport material. 
     In one example, in the molded breast cup, the absorbent terry cloth is fully enclosed between the one-way transport material on the inner face thereof and the foam and the water-resistant material on the outer face thereof. 
     Various other features, objects, and advantages of the invention will be made apparent from the following description taken together with the drawings. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       The present disclosure is described with reference to the following Figures. 
         FIG.  1    illustrates a front view of a first example of a bra according to the present disclosure. 
         FIG.  2    illustrates front and back views of a second example of a bra according to the present disclosure. 
         FIG.  3    is an exploded view of layers of a breast cup according to the present disclosure. 
         FIG.  4    illustrates a view of an absorbent breast cup from an inner face thereof, wherein the breast cup is configured to be removable from a brassiere. 
         FIG.  5    illustrates a view of an absorbent breast cup from an inner face thereof, wherein the breast cup is configured to be sewn into a brassiere. 
         FIG.  6    illustrates an outer view of the breast cup of  FIG.  5   . 
         FIG.  7    illustrates a method for manufacturing a pair of absorbent breast cups. 
     
    
    
     DETAILED DESCRIPTION 
     The present application relates to garments, and more specifically to garments having a pair of absorbent breast cups, which are capable of absorbing bodily fluids such as breastmilk or sweat. Examples of such garments are bras, camisoles, swimsuits, and other similar upper torso garments including integral breast cups or adapted to receive insertable breast cups. The upper torso garments can be any size, shape, or style, which details are not limiting on the scope of the present disclosure. 
       FIG.  1    shows a front view of one example of an absorbent bra  100 . Here the bra  100  has two cups  102  and two shoulder straps  104  connected to respective upper edges of the cups  102 . The rear end of each shoulder strap  104  is connected to a respective wing  106  (only one of which is shown), which wings  106  are attached to the outer edges of the cups  102  and are configured to encircle the wearer&#39;s torso. The wings  106  are connected in the back of the bra  100  by way of a hook and eye closure (part of which is shown at  108 ), as is conventional. As is also conventional for a nursing bra, the cups  102  are coupled at their upper edges to the shoulder straps  104  by way of clasps  110 . This way, each cup  102  can be independently unclasped and folded down to allow access to the wearer&#39;s nipple for nursing. Slings (only one of which is shown at  112 ) connect to the lower front ends of the shoulder straps  104  and to the respective outer lower edges of the cups  102  so as to maintain the shoulder straps  104  in place while the cups  102  are folded down. 
       FIG.  2    illustrates a second example of a bra  200  according to the present disclosure. The bra  200  has a front panel  201  with two cup areas  202  and a back band  206  that connects the opposite sides of the front panel  201 . Shoulder straps  204  connect the tops of the cup areas  202  to the back band  206 . The cup areas  202  are able to be folded down independently or together after being unclasped (at clasps  210 ) from the shoulder straps  204 . Slings (only one of which is shown at  212 ) connect to the lower front ends of the shoulder straps  204  and to a lower edge of the front panel  201  so as to maintain the shoulder straps  204  in place while the cup areas  202  are folded down. The front panel  201  may have an inner (skin-touching) layer of liner material with a slit or slits (not shown) therein to allow for insertion and removal of removable absorbent breast cups between the outer layer of the front panel  201  shown in  FIG.  2    and the inner liner layer. Such slits are well known for use in bras with removable pads and can be located at the underarm areas, at the lower ends of the cup areas  202 , or at the neckline of the bra  200 . The layer of liner material may be a mesh or another type of permeable material through which liquid is efficiently transported such that the liquid can be pulled away from the wearer&#39;s skin and absorbed by the removable breast cups. 
       FIG.  3    shows an exploded view of the layers of an absorbent breast cup  2 . The skin-facing layer is a moisture-wicking one-way transport material  3  and is in contact with an inner layer of absorbent terry cloth  4 . Opposite the one-way transport material  3  and in contact with the opposing face of the absorbent terry cloth  4  is an inner layer of foam  5 . An outer layer of water-resistant material  6  is pictured in contact with the inner layer of foam  5  opposite the absorbent terry cloth  4 . The inner layer of absorbent terry cloth  4  is fully laminated on inner and outer faces  41 ,  42  thereof to the one-way transport material  3  and the foam  5 , respectively. An outer edge  33  of the outer face  32  of the one-way transport material  3  is coupled to an outer edge  53  of the inner face  51  of the foam  5 . In a preferred embodiment, the outer edge  33  of the one-way transport material  3  is bonded to the outer edge  53  of the foam  5  using a hot melt spray glue. Alternative methods of coupling include stitching, elastomeric heat-activated adhesive tape/film (such as that available from BEMIS™), spray adhesive, printed adhesive, mesh adhesive tape, ultrasonic bonding, and/or liquid glue. 
     As noted, the exemplary embodiment of the disclosure requires that the absorbent terry cloth  4  is fully laminated on its inner and outer faces  41 ,  42  to the one-way transport material  3  and the foam  5 , respectively. In one example, the absorbent terry cloth  4  is fully laminated to the one-way transport material  3  and to the foam  5  using hot melt spray glue. Fully laminating the absorbent terry cloth  4  to the one-way transport material  3  controls the movement of liquid through the layers because they are in direct contact with one another across the entire inner face  41  face of the absorbent terry cloth  4 . Full lamination of the outer face  42  of the absorbent terry cloth  4  to the inner face  51  of the foam  5  ensures that a majority of the liquid is absorbed by the absorbent terry cloth  4  before the liquid absorbs into the foam  5 . In other embodiments, the absorbent terry cloth  4  may be laminated only at an outer edge  43  thereof to the one-way transport material  3  and the foam  5 ; however, this may result in less controlled movement of the liquid from the one-way transport material  3  to the absorbent terry cloth  4 , as the two layers would be able to move (e.g., float, slip, or slide) with respect to one another. 
       FIGS.  4 - 6    show views of various embodiments of absorbent breast cups  2 ,  2 ′ in their assembled forms.  FIGS.  4  and  5    show views of the inside faces of the breast cups  2 ,  2 ′, which would be in contact with or at least facing the wearer&#39;s skin when the breast cup  2 ,  2 ′ is worn.  FIG.  6    shows the outside face of the breast cup  2 ′ of  FIG.  5   . Two of the breast cups  2  of  FIG.  4    could be used as removable pads insertable between the inner liner layer and outer layer of the front panel  201  of the bra  200  of  FIG.  2   , while two of the breast cups  2 ′ of  FIGS.  5  and  6    could be used as the cups  102  in the bra  100  of  FIG.  1   . Thus, taken together,  FIGS.  1 - 6    show examples of an absorbent garment (e.g., bras  100 ,  200 ) comprising a pair of breast cups  2 ,  2 ′. Each breast cup  2 ,  2 ′ in the pair of breast cups comprises a layer of moisture-wicking one-way transport material  3  configured to face a wearer&#39;s skin when the garment  100 ,  200  is worn, an inner layer of absorbent terry cloth  4 , an inner layer of foam  5 , and an outer layer of water-resistant material  6 . An inner face  41  of the absorbent terry cloth  4  is fully laminated to an outer face  32  of the one-way transport material  3  and an outer face  42  of the absorbent terry cloth  4  is fully laminated to an inner face  51  of the foam  5 . An outer edge  33  of the one-way transport material  3  is coupled to an outer edge  53  of the foam  5 . An outer face  52  of the foam  5  is fully laminated to an inner face  61  of the water-resistant material  6 . The absorbent terry cloth  4  has an outer edge  43  that does not extend to the outer edge  33  of the one-way transport material  3  nor to the outer edge  53  of the foam  5  such that the absorbent terry cloth  4  is fully enclosed between the one-way transport material  3  on the inner face  41  thereof and the foam  5  and the water-resistant material  6  on the outer face  42  thereof. 
     It is a feature of the preferred embodiment that the layer of absorbent terry cloth  4  has an outer edge  43  that does not extend to the outer edge  33  of the one-way transport material  3  nor to the outer edge  53  of the foam  5  when the layers  3 ,  4 ,  5  are centered with respect to one another (i.e., aligned one on top of the other with their perimeters being concentric) such that the absorbent terry cloth  4  is fully enclosed between the one-way transport material  3  and the foam  5  around its entire perimeter. This way, liquid that is absorbed by the absorbent terry cloth  4  is sealed within the breast cup  2 ,  2 ′ by the adhesive in the bonded edge of the breast cup  2 ,  2 ′, where the outer edge  33  of the one-way transport material  3  is bonded directly to the outer edge  53  of the foam  5 . In some embodiments, the outer edge  43  of the absorbent terry cloth  4  is spaced inwardly from the respective outer edges  33 ,  53  of the one-way transport material  3  and the foam  5  by a predetermined offset  11 . When the foam  5  is laminated to the absorbent terry cloth  4  and to the outer edge  33  of the one-way transport material  3 , the one-way transport material  3  is bonded directly to the foam  5  across an entire width of the predetermined offset  11 . In one example, the predetermined offset  11  has a width between about 0.5 cm and 1.5 cm. Note that the predetermined offset  11  may have roughly the same width around the entire perimeter of the breast cup  2  as shown in  FIG.  4   , or may vary in width as shown in  FIG.  5    (e.g., the offset at the bottom edge  21  of the breast cup  2 ′ is greater than the offset at the underarm edge  23  or the neckline edge  25  of the breast cup  2 ′). In general, the absorbent terry cloth  4  will have the same perimetral shape as the perimetral shape of the one-way transport material  3  and the foam  5 , but the absorbent terry cloth  4  could have a different perimetral shape than that of the one-way transport material  3  and the foam  5  such that the offset  11  is irregular around the perimeter of the breast cup  2 ,  2 ′. 
     In an instance in which the breast cup is a floating breast cup  2  meant for insertion into the bra  200  of  FIG.  2   , lamination across the width of the predetermined offset  11  effectively creates an envelope for the absorbent terry cloth  4 , preventing leaks out the edges of the breast cup  2 . In an instance in which the breast cup is a breast cup  2 ′ meant to be sewn into the bra  100  of  FIG.  1   , the offset  11  allows the outer edges of the breast cup  2 ′ to be stitched to other bra components so as to incorporate the breast cup  2 ′ into the cup  102  of the bra  100 . For example, the breast cup  2 ′ can be stitched to a wing  106  of the bra  100  along the line  114  at the bottom edge  21  thereof, which stitching at line  114  is fully within the laminated predetermined offset  11 . Thus, according to one example, a garment (e.g., bra  100 ) of the present disclosure may further comprising a pair of wings  106 . A first wing  106  in the pair of wings is stitched to a first breast cup  2 ′ in the pair of breast cups along the outer edge  33  of the one-way transport material  3  and the outer edge  53  of the foam  5  of the first breast cup  2 ′, wherein the stitching does not go through the absorbent terry cloth  4  of the first breast cup  2 ′. A second wing  106  in the pair of wings is stitched to a second breast cup  2 ′ in the pair of breast cups along the outer edge  33  of the one-way transport material  3  and the outer edge  53  of the foam  5  of the second breast cup  2 ′, wherein the stitching does not go through the absorbent terry cloth  4  of the second breast cup  2 ′. Furthermore, an outer liner layer of fabric can be folded over the breast cup  2 ′ and sewn thereto along the underarm edge  23  and the neckline edge  25  of the breast cup  2 ′, again with all stitching being within the predetermined offset  11 . A cradle and/or center gore can also be sewn to the breast cup  2 ′ with all stitching being within the laminated offset  11 . Because all stitching that connects the breast cups  2 ′ to other components of the bra  100  is done within the fully laminated offset  11 , liquid is unlikely to leak from the edges of the breast cups  2 ′. 
       FIGS.  4 - 6    show embodiments of the breast cup layers wherein the shapes of the layers are oblong or teardrop shaped, but the breast cup  2 ,  2 ′ could instead be an ovular or a circular shape (e.g.,  FIG.  3   ). The shapes disclosed are non-limiting and can be altered according to a preferred style and/or size of bra or other type of garment. 
       FIG.  7    discloses a method  700  for manufacturing an absorbent breast cup  2 ,  2 ′. The method  700  comprises providing a layer of moisture-wicking one-way transport material  3  (step  701 ) and a layer of absorbent terry cloth  4  having an outer edge  43  which does not extend to an outer edge  33  of the one-way transport material  3  when the absorbent terry cloth  4  is centered on the one-way transport material  3  (step  702 ). As shown at step  703 , the method includes fully laminating an inner face  41  of the absorbent terry cloth  4  to an outer face  32  of the one-way transport material  3 , such as for example by applying spray glue or another type of adhesive on the entire inner face  41  of the absorbent terry cloth  4  and pressing the two layers together between rollers. At step  704 , a layer of foam  5  is provided, which has an outer edge  53  which extends at least beyond the outer edge  43  of the absorbent terry cloth  4  when the foam  5  is centered on the absorbent terry cloth  4 . At step  705 , a layer of water-resistant material  6  is also provided. The method  700  further comprises fully laminating an inner face  61  of the water-resistant material  6  to an outer face  52  of the foam  5 , as shown at step  706 . This could be done, for example, by applying adhesive between the two layers  5 ,  6  and passing them between a pair of rollers, as is conventional. To combine the two laminated subassemblies and fully enclose the absorbent terry cloth  4 , at step  707 , an inner face  51  of the foam  5  is fully laminated to an outer face  42  of the absorbent terry cloth  4  and to the outer edge  33  of the outer face  32  of the one-way transport material  3  that extends beyond the outer edge  43  of the absorbent terry cloth  4 . This could be done by coating the outer face  42  of the absorbent terry cloth  4  and the outer edge  33  of the one-way transport material  3  with adhesive, such as, for example, spray glue, placing the combined layers in a flat press, and applying heat. Finally, step  708  includes molding the one-way transport material  3 , absorbent terry cloth  4 , foam  5 , and water-resistant material  6  into a breast cup geometry such that the one-way transport material  3  is configured to face a wearer&#39;s skin when the breast cup  2 ,  2 ′ is worn. If necessary, the molded pad can then be trimmed to a desired size and shape using die-cutting. 
     In one example, the method  700  includes sizing and shaping the absorbent terry cloth  4  such that the outer edge  43  of the absorbent terry cloth  4  is spaced from the outer edge  33  of the one-way transport material  3  by a predetermined offset  11  when the absorbent terry cloth  4  is centered on the one-way transport material  3 . Optionally, the inner layer of foam  5  has the same size and shape as the one-way transport material  3 , and the inner face  51  of the foam  5  is bonded directly to the outer face  32  of the one-way transport material  3  that extends beyond the outer edge  43  of the absorbent terry cloth  4  across an entire width of the predetermined offset  11 . In another example, the one-way transport material  3  has an outer edge  33  that extends beyond that of the outer edge  53  of the foam, and the outer edge  33  of the one-way transport material  3  can be folded over the outer edge  53  of the foam  5  and bonded or stitched to the foam  5  within the predetermined offset  11 . 
     In one example, the method  700  further comprises orienting the absorbent terry cloth  4  in the breast cup  2 ,  2 ′ such that the inner face  41  of the absorbent terry cloth  4  is smooth and the outer face  42  of the absorbent terry cloth  4  is fleecy. 
     In one example, the method  700  further comprises using hot melt spray glue to laminate the inner face  61  of the water-resistant material  6  to the outer face  52  of the foam  5 , to laminate the inner face  51  of the foam  5  to the outer face  42  of the absorbent terry cloth  4  and to the outer edge  33  of the outer face  32  of the one-way transport material  3 , and to laminate the inner face  41  of the absorbent terry cloth  4  to the outer face  32  of the one-way transport material  3 . 
     In one example, in the molded breast cup  2 ,  2 ′, the absorbent terry cloth  4  is fully enclosed between the one-way transport material  3  on the inner face  41  thereof and the foam  5  and the water-resistant material  6  on the outer face  42  thereof. 
     Returning to  FIG.  3   , the one-way transport material  3  is the innermost layer, with an inner face  31  configured to be in contact with or at least face the skin of the wearer when the breast cup is worn as part of a garment. The one-way transport material  3  can be any material that quickly absorbs liquid and pulls it away from the wearer&#39;s body. In one example, the one-way transport material  3  is a TurboDry™ fabric. TurboDry™ fabric is lightweight, weighing only about 95 gsm to about 110 gsm, as opposed to other push-pull materials which require at least 150 gsm to perform their function. In one example, the one-way transport material  3  comprising TurboDry™ fabric weighs no more than 110 gsm. In one particular example, the one-way transport material  3  is a TurboDry™ fabric that is an 87% polyester, 13% elastane rib jacquard fabric that weighs about 110 gsm. In another particular example, the one-way transport material  3  is a TurboDry™ fabric that is a 100% polyester rib jacquard fabric that weighs about 95 gsm. TurboDry™ fabric is knit specifically to have a surface contact angle against the skin that tends to pull moisture away from the skin in the z-direction ( FIG.  4   ) by capillary action. Moisture may then spread in the x-and y-directions throughout and along the outer face  32  of the one-way transport material  3  that is configured to be located further from the wearer&#39;s skin, again by capillary action, such that the moisture is located on the outer face  32  of the one-way transport material  3  instead of the inner face  31  that contacts or faces the wearer&#39;s skin. In this regard, the one-way transport material  3  as a whole is considered to absorb water by capillary action, even if it is knit from yarns of a hydrophobic polymer, such as, for example, polyester. In another example, a push-pull effect of the one-way transport material  3  can be provided by yarn choice and fabric construction, such as if the inner face  31  of the one-way transport material  3  is constructed of yarn which is liquid-repellant and the outer face  32  is constructed of yarn that is liquid-absorbent. The liquid will be pushed by the liquid-repellant inner face  31  to go through to the liquid-absorbent outer face  32 , which simultaneously pulls the water away from the skin-facing, liquid-repellant inner face  31  of the one-way transport material  3 . 
     The layer of absorbent terry cloth  4  can be any appropriate terry material. In one example, the layer of absorbent terry cloth  4  is capable of absorbing at least 500%, and in some examples at least 570%, of its initial weight in water. In one particular example, a 5.67 square-inch sample of the absorbent terry cloth  4  can absorb on average about 7.5 milliliters of water. The layer of absorbent terry cloth  4  can be a double- or single-sided terry. The layer of absorbent terry cloth  4  can be French terry fabric, with the non-flat side being maintained as longer loops of yarn or being shredded to create fleece. In a preferred embodiment, the absorbent terry cloth  4  is a French terry, wherein the inner face  41  of the absorbent terry cloth  4  is smooth and the outer face  42  of the absorbent terry cloth  4  is fleecy. In one particular example, the layer of absorbent terry cloth  4  is weft-knit French terry, the non-flat side of which has been shredded to form fleece, made of 84% cotton (30S), 16% polyester (10S) having a weight of 340 gsm. In this configuration, the liquid is wicked away from the smooth inner face  41  of the absorbent terry cloth  4  toward the more absorbent fleecy outer face  42 . In one example, the absorbent terry cloth  4  is treated on the outer face  42  with a chemical that causes the material to pull liquid away from its inner face  41  and thereafter prevents the liquid from returning to the inner face  41  of the material. In another example, the absorbent terry cloth  4  is a two-layer bonded terry or fleece fabric, the non-flat (e.g., fleecy) side of which is treated with a water-absorbent finish. 
     The layer of foam  5  can be any foam capable of providing a suitable padding according to the style of the bra  100 ,  200 . In a preferred embodiment, the layer of foam  5  is an open-cell stretch foam having an element of water affinity. 
       FIG.  6    shows an outer view of the breast cup  2 ′, showing the outer face  62  of the outer layer of water-resistant material  6 . In certain embodiments, the water-resistant material  6  is a fabric treated with a hydrophobic finish. The fabric can be 100% polyester, 95 gsm interlock knit fabric. Preferably, the water-repellent finish is provided on the fabric before the water-resistant material  6  is laminated with the foam  5 . If the breast cup  2 ′ is to be sewn into a bra  100  like that of  FIG.  1   , this water-resistant material  6  can be covered with an outer liner layer of material for aesthetic purposes. 
     The bras  100 ,  200  and breast pads  2 ,  2 ′ are washable and reusable without losing their functionality, such as their wicking capabilities, absorbency, water-resistance, breathability, shape, and construction integrity. 
     This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. Certain terms have been used for brevity, clarity and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have features or structural elements that do not differ from the literal language of the claims, or if they include equivalent features or structural elements with insubstantial differences from the literal languages of the claims.