Patent Publication Number: US-2005137326-A1

Title: Aqueous nail varnish with fast drying properties

Description:
The present invention relates to a method for coating human nails with a polymer film. The method employs an aqueous composition which has fast drying properties.  
      U.S. Pat. No. 5,965,111 discloses a fast drying water-based nail varnish formulation. However, this formulation contains at least 20% by weight of a volatile organic solvent.  
      The problem addressed by this invention is the need for a fast drying aqueous nail varnish that contains lower amounts of volatile organic solvents, especially those known to be detrimental to the environment and/or human health, commonly known as “VOC” solvents.  
     STATEMENT OF THE INVENTION  
      The present invention is directed to a method of coating human nails with a polymer film; said method comprising steps of: (a) applying to the human nails a composition comprising: (i) a polymer binder having pendant amine functional groups, carboxylic acid functional groups and a T g  greater than 0° C.; (ii) an amount of volatile base sufficient to raise pH of the composition to a point where essentially all of the amine functional groups are in a non-ionic state; and (ii) water; wherein the composition contains less than 20% of organic solvents; and (b) allowing the composition to dry until the polymer film has formed.  
      The present invention is further directed to an aqueous composition suitable for use as a nail polish comprising: (a) a polymer binder having pendant amine functional groups, carboxylic acid functional groups and a T g  greater than 0° C.; (b) an amount of volatile base sufficient to raise pH of the composition to a point where essentially all of the amine functional groups are in a non-ionic state; (c) perfume; and (d) water; wherein the composition contains less than 20% of organic solvents and less than 10% inorganic material.  
    
    
     DETAILED DESCRIPTION OF THE INVENTION  
      The term “human nail” refers to a fingernail or toenail of a human being. All percentages and ppm values are on the basis of total weight of the composition, unless otherwise indicated. The term “acrylic polymers” refers to polymers of acrylic acid (AA), methacrylic acid (MAA) and their esters, and copolymers made from monomer mixtures predominantly comprising the aforementioned monomers. Esters of AA and MAA include, but are not limited to, methyl methacrylate (MMA), ethyl methacrylate (EMA), butyl methacrylate (BMA), hydroxyethyl methacrylate (HEMA), methyl acrylate (MA), ethyl acrylate (EA), butyl acrylate (BA), and hydroxyethyl acrylate (HEA), as well as other alkyl, hydroxyalkyl and aminoalkyl esters of AA or MAA. Acrylic polymers also may contain monomer units derived from other ethylenically unsaturated monomers, e.g., styrene or substituted styrenes; other α,β-unsaturated carboxylic acids, esters and amides; vinyl esters or halides; etc. Preferably, an acrylic polymer contains less than 30% of these other monomer units, more preferably less than 10%, and most preferably the acrylic polymers are substantially free of monomer units other than those of AA, MA and their esters. The term “inorganic” refers to materials that do not contain carbon, with the exceptions that metal salts containing carbonate are considered to be inorganic, and water and ammonia are not considered to be inorganic.  
      In one embodiment of the invention the pendant amine functional groups and the carboxylic acid groups are part of the same polymer, introduced by copolymerizing amine-substituted monomers and carboxylic acid monomers. In another embodiment of the invention, the pendant amine functional groups and the carboxylic acid groups are not part of the same polymer, but instead, two separate polymers are blended to produce the final binder. One of the polymers contains pendant amines, and the other contains carboxylic acid groups. In this embodiment, the aqueous composition comprises: (a) a polymer binder comprising: (i) a polymer having pendant amine functional groups and a T g  greater than 0° C.; and (ii) a polymer having carboxylic acid functional groups and a T g  greater than 0° C.; (b) an amount of volatile base sufficient to raise pH of the composition to a point where essentially all of the amine functional groups are in a non-ionic state; and (c) water; wherein the composition contains less than 20% of organic solvents.  
      The polymer binder having pendant amine functional groups useful in the present invention includes all amine-functionalized polymers having a T g  greater than 0° C., such that aqueous coating compositions containing such polymers, in the presence of a solvent, e.g., a coalescent, are capable of film formation at ambient temperatures or greater. Polymers having pendant amine functional groups, in particular amine-functionalized latexes are described, for example, in U.S. Pat. No. 5,922,398, and references cited therein. The amount of amine present in the polymer binder having pendant amine functional groups will vary depending on the amine functionality and the method of preparation, but preferably the total weight of the amine-containing monomer units comprises 0.5-10% of the total weight of polymer in the composition, more preferably from 0.5 to 5%, more preferably from 0.5 to 3%, and most preferably from 1 to 3%.  
      In the aqueous compositions of the present invention, essentially all of the amine-functionalized latex is maintained in a deprotonated state by raising the pH of the composition to a pH in the range of 7.5-11, preferably 9 - 10.5, and most preferably 9-10. This means essentially all of the amine groups in the amine-functionalized latex are in a deprotonated state. The pH can be raised by adding a base such as: ammonia; an alkali metal hydroxide, such as sodium hydroxide; or morpholine or other lower alkyl amines, such as 2- methylaminoethanol, 2-dimethylaminoethanol, N-methylmorpholine and ethylenediamine. Volatile bases, such as ammonia, or a mixture of volatile bases and nonvolatile bases, such as sodium hydroxide, are preferred; and ammonia is most preferred. This deprotonation of the amine functional groups helps to preserve the colloidal stability of the composition.  
      The aqueous compositions of the present invention also contain an acid-containing latex, or the amine-containing latex may optionally also contain carboxylic acid functional groups; that is, the polymer in the latex has pendant carboxylic acid groups. The addition of acid functional groups is believed, without reliance thereon, to enhance the stability of the composition. Acid-containing latexes are well known to those skilled in the art, and their preparation will not be further discussed herein.  
      The amount of acid present in the acid-containing latex or the acid/amine-containing latex will vary, depending on the acid monomer utilized, and the method of preparation, but preferably, the total weight of the carboxylic acid-containing monomer units comprises from 0.5-10 wt % of the total weight of polymer in the composition, more preferably from 1-5 wt %, and most preferably from 1-3 wt %. Acid/amine-containing latexes are described, for example, in U.S. Pat. Nos. 3,404,114 and 4,760,110. The amount of acid present in the acid/containing latex or the acid/amine-containing latex is also a function of the amount of amine. Preferably, the weight ratio of amine-containing monomer units to carboxylic acid-containing monomer units in the polymer is at least 3:1, more preferably at least 5:1, and most preferably at least 10:1. Preferably this ratio is less than 50:1.  
      Preferably, the polymer binder used in the present invention contains an acrylic polymer. Other suitable polymers are made by addition polymerization of vinyl monomers, e.g., monomers selected from among styrenes; crotonic, itaconic, fumaric and maleic acids and their esters; acrylamides; butadiene; vinyl esters; vinyl halides; vinylidene halides; N-vinylpyrrolidone; sodium vinyl sulfonate; acrolein and methacrolein. Suitable ethylenically-unsaturated amine-containing monomers are described, for example, in U.S. Pat. No. 6,013,721, and include 2-oxazolidinylethyl acrylate and methacrylate, and alkylaminoalkyl estes of α,β-unsaturated carboxylic acids, especially 2-dimethylaminoethyl acrylate and methacrylate. Amine-containing polymers also can be prepared by polymerization or copolymerization of ethyleneimine or propyleneimine.  
      In one embodiment of the invention, in addition to the polymeric binder having pendant amine functional groups and carboxylic acid functional groups, the composition contains at least one polyurethane binder. The polyurethane binder comprises, for example, a polyether polyurethane, a polyester polyurethane, or a combination thereof. The polyurethane binder may be aliphatic, aromatic, or a combination thereof. Preferably, the polyurethane binder is present in an amount no more than 50%, based on weight of the polyurethane solids as a percentage of the total polymer weight in the composition, more preferably no more than 30%, and most preferably no more than 20%.  
      Preferably, the polymer binder content of the composition, measured as dry polymer, is from 20-60%, more preferably from 30-50%. Preferably, the drying time, i.e., the time at which the film is not sticky to a light touch, is less than five minutes for a film thickness of 75 to 100 microns, more preferably from fifteen seconds to three minutes.  
      Surfactants are commonly used in emulsion or dispersion polymerization to provide stability, as well as to control particle size. Surfactants can also provide dispersibility for water-reducible resins. Conventional surfactants include anionic or nonionic emulsifiers or combinations thereof. Typical anionic emulsifiers include but are not limited to: alkali or ammonium alkyl sulfates, alkyl sulfonates, salts of fatty acids, esters of sulfosuccinic acid salts, alkyl diphenylether disulfonates, and salts or free acids of complex organic phosphate esters. Typical nonionic emulsifiers include but are not limited to: polyethers, e.g. ethylene oxide and propylene oxide condensates which include straight and branched chain alkyl and alkylaryl polyethylene glycol and polypropylene glycol ethers and thioethers, alkyl phenoxypoly(ethyleneoxy) ethanols having alkyl groups containing from about 7 to about 18 carbon atoms and having from about 4 to about 100 ethyleneoxy units, and polyoxyalkylene derivatives of hexitol, including sorbitans, sorbides, mannitans, and mannides. Surfactants may be employed in the compositions of the present invention at levels of 0.05-1 wt % or greater, based on the total weight of the final composition.  
      The aqueous compositions of the present invention may optionally contain additional components including but not limited to: thickeners; rheology modifiers; dyes; sequestering agents; biocides; dispersants; colorants such as the typical organic dyes and inorganic pigments used in the cosmetics and paint industries; plasticizers; adhesion promoters; coalescents; wetting agents; waxes; surfactants; slip additives; crosslinking agents; defoamers; preservatives; perfumes (at 0.05% to 1%); freeze/thaw protectors; and alkali or water soluble polymers, including other binders that can increase film hardness, adhesion and water resistance, such as polyurethanes or classical- or core-shell-type latexes. In one embodiment of the invention, the aqueous composition contains 1-10% of a wax, more preferably from 1.5-8%, and most preferably from 2-6%. Polyolefin waxes are preferred.  
      Preferably, the aqueous compositions contain less than 15% of inorganic material, more preferably less than 10%. In one embodiment of the invention, they contain less than 7% inorganic material. In another embodiment of the invention, the aqueous composition is substantially free of inorganic material; preferably in this embodiment, the nail varnish is clear and colorless. Inorganic materials that may be used in the composition include, for example, inorganic pigments and colored inorganic particles.  
      The aqueous compositions used in the present invention contain less than 20% of organic solvents. Preferably the compositions contain less than 15% of organic solvents, more preferably less than 12%, and most preferably less than 10%. Preferably the aqueous compositions contain less than 5% of VOC solvents, more preferably less than 2%, and most preferably the compositions are substantially free of VOC solvents. VOC solvents are those organic solvents that have non-negligible atmospheric photochemical reactivity. The term “VOC solvent” is defined in readily accessible environmental regulations in most jurisdictions.  
      As this nail varnish is aqueous, it can be prepared easily in situ (e.g., in shops) by adding to a partially formulated aqueous polymer binder any colorant or pigments or perfumes preferred by the customer. Hence a customer could establish the color and fragrance of the nail varnish, and the vendor could prepare the desired nail varnish accordingly from a base formulation not containing these ingredients.  
     EXAMPLES  
     Example 1 
     Comparison of a Fast Drying Aqueous Nail Varnish with a Conventional Aqueous System  
      The following formulations were prepared:  
                                                   Fast-Dry   Conventional                                                        Acrylic Binder A 1     177   —           Acrylic Binder B 2     —   177           Defoamer 3     0.70   0.70           Solvent 4     8.42   8.42           Thickener 5     0.40   0.40           Wetting Agent 6     6.20   6.20           TOTAL   192.7   192.7                         Notes                  1 Acrylic Binder A contains: a 50% solids aqueous binder containing 97.6 parts of a 67:31:2, MMA/BA/MAA polymer; 0.3 parts 25% ammonia 2.3 parts of a 28% solids polymer latex containing a homopolymer of 2-oxazolidinylethyl methacrylate; with a pH of 9.5.                  2 Acrylic Binder B was a 50% solids aqueous binder containing a 67:31:2, MMA/BA/MAA polymer; with a pH of 9.5.                  3 The defoamer was Nopco 8034 (available from Cognis Co. in France), a sulfated castor oil.                  4 The solvent was TEXANOL (2,2,4-trimethyl-1,3-pentanediol, mono-isobutyrate ester; available from Eastman Co., Kingsport TN)                  5 The thickener was QR2020 (available from Rohm and Haas Company, Philadelphia, PA), a polyurethane thickener                  6 The wetting agent was TEGO 450 (available as a 1% aqueous solution from Degussa in Germany), a polyether siloxane copolymer             
 
      The formulations were applied to a glass substrate using an applicator which produced a wet film of controlled thickness. Drying time was evaluated by applying a finger to the film with light pressure, with the drying time being the time in minutes at which a finger no longer stuck to the film. The results are shown below.  
                                       Wet Film Thickness   Fast-Dry   Conventional                                            100 μm   3   10       175 μm   12   21                  
 
     Example 2 
     Nail Varnishes Containing Perfume, and Peel Test  
      The following nail varnishes were formulated:  
                                                   Varnish 1   Varnish 2                                                        Acid Binder 1      856.8    856.8           Defoamer 2       1.8     1.8           Ammonia, 28%    11    11           Amine Binder 3      20.7    20.7           Solvent 4      92.5    92.5           Water    18    18           Thickener 5       2.5     2.5           TOTAL   1003.3   1003.3           Perfume A 6       1%   —           Perfume B 7     —     1%                         Notes                  1 The Acid Binder was a 50% solids aqueous binder containing a 67:31:2, MMA/BA/MAA polymer; with a pH of 9.5.                  2 The defoamer was Nopco NDW (available from Cognis Co. in France), a sulfated castor oil                  3 The Amine Binder was a 28% solids polymer latex containing a homopolymer of 2-oxazolidinylethyl methacrylate; with a pH of 9.5.                  4 The solvent was TEXANOL (2,2,4-trimethyl-1,3-pentanediol, mono-isobutyrate ester; available from Eastman Co., Kingsport TN)                  5 The thickener was RM5 (available from Rohm and Haas Co., Philadelphia PA), a polyacrylic acid thickener.                  6 Perfume A was a “framboise perfume” from Mane SA in France                  7 Perfume B was a “pomme perfume” from Mane SA in France             
 
 After applying these formulations to nails, the odor of the perfume was still perceptible. After one hour at room temperature the film was easily removed by peeling. 
 
     Example 3 
     Comparison of two Fast Drying Aqueous Nail Varnishes with a Conventional Aqueous System  
      The following formulations were prepared:  
                                                       Fast-Dry 1   Fast-Dry 2   Conventional                                                            Acrylic Binder A 1     900   —   —           Acrylic Binder B 2     —   900   —           Acrylic Binder C 3     —   —   900           Defoamer 4     2   2   2           Solvent 5     60   30   60           Thickener 6     5   5   5           Wax 7     50   50   50           Wetting Agent 8     3   3   3           Colorant 9     50   50   50           Water   55   55   55           Perfume 10     2   2   2           TOTAL   1127   1097   1127                         Notes                  1 Binder A was a 50% solids aqueous binder containing 97.6 parts of a 67:31:2, MMA/BA/MAA polymer; 0.3 parts of 25% ammonia; and 2.3 parts of a homopolymer of 2-oxazolidinylethyl methacrylate; with a pH of 9.5.                  2 Binder B was a 50% solids aqueous binder containing 97.6 parts of a 53:45:2, MMA/BA/MAA polymer; 0.3 parts of 25% ammonia; and 2.3 parts of a homopolymer of 2-oxazolidinylethyl methacrylate; with a pH of 9.5.                  3 Binder C was a 50% solids aqueous binder containing a 67:31:2, MMA/BA/MAA polymer; with a pH of 9.5.                  4 The defoamer was Nopco NDW (available from Cognis Co. in France), a sulfated castor oil                  5 The solvent was TEXANOL (2,2,4-trimethyl-1,3-pentanediol, mono-isobutyrate ester; available from Eastman Co., Kingsport TN)                  6 The thickener was RM2020 (available from Rohm and Haas Co., Philadelphia, PA), a polyurethane thickener                  7 The wax was Ultralube E340 (available from Keim-Additec, Surface GmBH), a polyethylene wax.                  8 The wetting agent was TEGO 450 (available from Tego Service GmbH, Germany), a polyether siloxane copolymer                  9 The coloring agent was Colter Colourant VS OPE free (available from CPS Color, the Netherlands)                  10 The perfume was a “framboise perfume” (available from Mane SA, France)             
 
 The solids content of Fast-Dry 1, Fast-Dry 2 and the Conventional formulation was 41%, and the MFT film forming temperature for each was 10° C. When applied at a film thickness of 75 microns, Fast-Dry 1 and Fast-Dry 2 had a drying time of one minute, while the Conventional formulation had a drying time of five minutes. 
 
     Example 4 
     Effect of Addition of Polyurethane on the Film Adhesion to the Nail  
      The following formulations were prepared:  
                                                   Formulation 1   Formulation 2                                                        Acid Binder 1     28.1   28.1           Defoamer 2     0.06   0.06           Amine Binder 3     0.38   0.38           Solvent 4     1.52   1.52           Polyurethane 5     0   7           TOTAL   30.06   37.06                         Notes                  1 The Acid Binder was a 50% solids aqueous binder containing a 67:31:2, MMA/BA/MAA polymer; and neutralized using ammonia at pH of 9.6.                  2 The defoamer was Nopco NDW (available from Cognis Co. in France), a sulfated castor oil.                  3 The Amine Binder was a 28% solids polymer latex containing a homopolymer of 2-oxazolidinylethyl methacrylate; with a pH of 9.5.                  4 The solvent was TEXANOL (2,2,4-trimethyl-1,3-pentanediol, mono-isobutyrate ester; available from Eastman Co., Kingsport TN)                  5 The polyurethane dispersion was Vithane ™ 3936 an aliphatic aqueous polyurethane topcoat, 40% solids (available from Rohm and Haas Co., Philadelphia, PA)             
 
      The formulations were applied to a glass substrate using an applicator which produced a wet film of controlled thickness. Drying time was evaluated by applying a finger to the film with light pressure, with the drying time being the time in minutes at which a finger no longer stuck to the film. The results are shown below.  
                                       Wet Film Thickness   Formulation 1   Formulation 2                  100 μm   4   6                  
 
      The formulations were then applied on the fingernails of a panel of four people. After 1 hour, the panelists tried to remove the coating by simply scratching the nails. Clearly the film coming from Formulation 1 could easily be removed. However, using Formulation 2, the adhesion was improved by the polyurethane so that removability was prevented. Fast drying properties were maintained in the presence of the polyurethane, as shown by the drying times listed above.