Patent Publication Number: US-8976074-B2

Title: Case of electronic device having low frequency antenna pattern embedded therein, mold therefor and method of manufacturing thereof

Description:
CROSS-REFERENCE TO RELATED APPLICATIONS 
     This application claims the priority of Korean Patent Application Nos. 10-2010-0044186 filed on May 11, 2010 and 10-2011-0007347 filed on Jan. 25, 2011, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference. 
     BACKGROUND OF THE INVENTION 
     1. Field of the Invention 
     The present invention relates to an electronic device case having a low frequency antenna pattern embedded therein, a mold therefore, and a method of manufacturing thereof. 
     2. Description of the Related Art 
     Electronic devices such as mobile communications terminals, for example, cellular phones, PDAs, navigation devices, notebook computers, or the like, supporting wireless communications, are necessities in modern society. Mobile communications terminals have developed to include a variety of functions, such as CDMA, wireless LAN, GSM, DMB, and the like. One of the most important parts of an electronic device that enables these functions is an antenna. 
     The antenna used in the mobile communications terminal has evolved from an exterior type antenna, such as a rod antenna or a helical antenna, to an interior type antenna mounted within the terminal. 
     However, the exterior type antenna is vulnerable to external impacts, while the interior type antenna increases the volume of the terminal. 
     In order to solve these defects, research into integrating the antenna into the mobile communications terminal has been actively conducted. 
     As a method of integrating the antenna into the mobile communications terminal, a method of adhering a flexible antenna to a body of the mobile communications terminal itself using an adhesive, or a method of molding an antenna film so that the antennal film is formed on an outer surface of the mobile communications terminal has recently been suggested. 
     However, in the case of simply adhering the flexible antenna to the body of the mobile communications terminal using an adhesive, when the adhesive force thereof is reduced, the reliability of the antenna is deteriorated. In addition, the appearance thereof may be defective, providing unsatisfactory emotional appeal to consumers. 
     In addition, in the case of molding the antenna film so that the antenna film is formed on the outer surface of the mobile communications terminal, the security of a product is ensured; however, the antenna film may be separated from an injection molding product due to the elasticity of the antenna film itself. 
     SUMMARY OF THE INVENTION 
     An aspect of the present invention provides an electronic device case in which an antenna pattern frame is injection-molded not so as to be moved or deformed by injection pressure within a mold thereof. 
     Another aspect of the present invention provides a mold and a method of manufacturing the case of the electronic device. 
     Another aspect of the present invention provides a mold of an electronic device case in which even in the case that a conductive ink or a film type radiator frame is used, the conductive ink or the film type radiator frame may endure high temperature and high pressure injection molding conditions within the mold of the case of the electronic device. 
     Another aspect of the present invention provides an electronic device case having a low frequency antenna pattern embedded therein, a mold and a method of manufacturing the same. 
     According to an aspect of the present invention, there is provided an electronic device case having a low frequency antenna pattern embedded therein, the case including: a radiator frame injection molded using a polymer mixture containing a magnetic substance component such that a radiator including a low frequency antenna pattern part is formed on one surface thereof; a case frame injection molded upwardly of the radiator frame and provided with the radiator embedded between the radiator frame and the case frame; and a boundary part forming a boundary between the radiator frame and the case frame and having a groove formed inwardly of the case frame. 
     The radiator frame may include a through hole, and the low frequency antenna pattern part may include an antenna coil wound multiple times around an outer portion of the through hole. 
     The through hole may be inserted into an inner boundary jaw of a mold of the electronic device case through which the case frame is injection molded. 
     The case frame and the through hole may be provided with a through hole boundary groove formed at a boundary therebetween. 
     The through hole boundary groove may have an inclination, a depth of which becomes shallower in a direction from the through hole toward the case frame formed at an inner portion of the through hole. 
     The case frame formed at an outer portion of the radiator frame and the radiator frame may be provided with an outer boundary groove formed at a boundary therebetween. 
     The outer boundary groove may have an inclination, a depth of which becomes shallower in a direction from the radiator frame toward the case frame formed at an outer portion of the radiator frame. 
     The radiator may include a connection terminal part formed on one surface of the radiator frame, and the connection terminal part may be injection molded to be exposed on a connection terminal support formed to protrude to an outer portion of the radiator frame. 
     The connection terminal support may include an interconnection hole formed in a position corresponding to that of the connection terminal part. 
     The polymer mixture may contain the magnetic substance component. 
     The magnetic substance component may include ferrite. 
     The case frame may be formed by injection molding an injection molding liquid of at least one selected from a polycarbonate (PC), an acrylonitrile-butadiene-styrene (ABS), a resin and a polymer plastic. 
     According to another aspect of the present invention, there is provided a mold of a case of an electronic device, the mold including: upper and lower molds contacted with and supported by a radiator frame, the radiator frame injection molded using a polymer mixture containing a magnetic substance component so that a radiator including a low frequency antenna pattern part may be formed on one surface thereof; a resin material inlet formed in the upper mold, the lower mold, or in the upper and lower molds and having a resin material introduced thereinto so that a case frame shaped inner space formed by combining the upper and lower molds becomes a case frame; and a boundary part forming part provided to at least one of the upper and lower molds and having the radiator frame inserted thereinto. 
     The boundary part forming part may include a protrusion protruding from the upper mold or the lower mold so that an outer circumferential portion defining an outer boundary of the radiator frame and an inner circumferential portion of a through hole formed in the radiator frame are inserted thereinto. 
     The boundary part forming part may have an increasing inclination in a direction in which the resin material moves in the inner space. 
     The boundary part forming part may have an inclination so that the introduced resin material first contacts an upper surface of the radiator frame. 
     The boundary part forming part may have a large height at a boundary part of the radiator frame and a reduced height toward the inner space. 
     The resin material inlet may be formed at an outer portion of the boundary part forming part. 
     The boundary part forming part may include an inclination part guiding the resin material to be inclined upwardly or downwardly within the case frame shaped inner space and a flat part continuously extended from the inclination part and guiding the resin material horizontally. 
     The inclination part may have a tangential gradient of a bottom surface increased in a moving direction of an injection molding liquid. 
     A height of the flat part may correspond to that of the radiator frame. 
     The boundary part forming part may include the inclination part guiding the resin material to be inclined upwardly or downwardly within the case frame shaped inner space and having a tangential gradient of a bottom surface increasing in a moving direction of the injection molding liquid. 
     A height of the inclination part may correspond to that of the radiator frame. 
     The boundary part forming part may include the inclination part guiding the resin material to be inclined upwardly or downwardly within the case frame shaped inner space and having a tangential gradient of a bottom surface increasing and then decreasing at any one point thereof. 
     According to another aspect of the present invention, there is provided a method of manufacturing a case of an electronic device, the method including: injection molding a radiator frame using a polymer mixture containing a magnetic substance component so that a radiator including a low frequency antenna pattern part is formed on one surface thereof; allowing an outer circumferential surface of the radiator frame to be inserted into and seated in an inner side of a boundary part forming part formed in a mold of the case of the electronic device; and allowing a resin material to be introduced from an outer side of the boundary part forming part, pass through the boundary part forming part, be filled from an upper surface of the radiator frame and then be filled in a case frame shaped inner space formed in the mold of the case of the electronic device. 
     The radiator frame may be molded so that a through hole is formed at an inner side of the low frequency antenna pattern part, and the radiator frame may be seated in the mold of the case of the electronic device including the boundary part forming part into which the through hole is inserted. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       The above and other aspects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which: 
         FIG. 1  is a partially-cutaway schematic perspective view schematically showing a partially-cutaway case of an electronic device, a mobile communications terminal according to an exemplary embodiment of the present invention; 
         FIG. 2  is an exploded perspective view schematically showing an exploded shape of a mobile communications terminal manufactured using an antenna pattern frame according to an exemplary embodiment of the present invention; 
         FIG. 3  is a perspective view schematically showing an antenna pattern frame according to a first exemplary embodiment of the present invention; 
         FIG. 4  is an enlarged perspective view schematically showing part A of  FIG. 3  according to a first exemplary embodiment of the present invention; 
         FIG. 5  is an enlarged perspective view schematically showing part A of  FIG. 3  according to a second exemplary embodiment of the present invention; 
         FIG. 6  is an enlarged perspective view schematically showing part A of  FIG. 3  according to a third exemplary embodiment of the present invention; 
         FIG. 7A  is a partially enlarged perspective view of a connection terminal part frame of  FIG. 3 ; and  FIG. 7B  is a cross-sectional view taken along line VII-VII of  FIG. 7A ; 
         FIGS. 8A through 8D  are schematic views showing operations for manufacturing an antenna pattern frame of  FIG. 3  and a case of a mobile communications terminal using the antenna pattern frame; 
         FIG. 9  is a perspective view schematically showing an antenna pattern frame according to a second exemplary embodiment of the present invention; 
         FIG. 10  is a cross-sectional view taken along line X-X of  FIG. 9 ; 
         FIGS. 11A and 11B  are schematic views showing operations for manufacturing a case of a mobile communications terminal using the antenna pattern frame of  FIG. 9 ; 
         FIG. 12  is a perspective view schematically showing an antenna pattern frame according to a third exemplary embodiment of the present invention; 
         FIGS. 13A through 13D  are schematic views showing operations for manufacturing the antenna pattern frame of  FIG. 12 ; 
         FIGS. 14A and 14B  are schematic views showing operations for manufacturing a case of a mobile communications terminal using the antenna pattern frame of  FIG. 12 ; 
         FIG. 15  is an enlarged perspective view schematically showing part C of  FIG. 12  according to a first exemplary embodiment of the present invention; 
         FIG. 16  is an enlarged perspective view schematically showing part C of  FIG. 12  according to a second exemplary embodiment of the present invention; 
         FIG. 17  is a cross-sectional view schematically showing a mold for manufacturing the antenna pattern frame of  FIG. 15 ; 
         FIG. 18  is a cross-sectional view schematically showing a mold for manufacturing the antenna pattern frame of  FIG. 16 ; 
         FIG. 19  is a cross-sectional view of a case of a mobile communications terminal manufactured using the antenna pattern frame of  FIG. 15 ; 
         FIG. 20  is a perspective view schematically showing an antenna pattern frame according to a fourth exemplary embodiment of the present invention; 
         FIGS. 21A through 21D  are schematic views showing operations for manufacturing the antenna pattern frame of  FIG. 19 ; 
         FIGS. 22A and 22B  are schematic views showing operations for manufacturing a case of a mobile communications terminal using the antenna pattern frame of  FIG. 20 ; 
         FIG. 23  is a cross-sectional view showing a modified example of a mold of a case of a mobile communications terminal according to an exemplary embodiment of the present invention; 
         FIG. 24  is an enlarged cross-sectional view schematically showing part D of  FIG. 23 ; 
         FIG. 25  is a cross-sectional view schematically showing a first modified example of part D of  FIG. 23 ; 
         FIG. 26  is a cross-sectional view schematically showing a second modified example of part D of  FIG. 23 ; and 
         FIG. 27  is a cross-sectional view schematically showing a third modified example of part D of  FIG. 23 . 
     
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT 
     Exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. However, it should be noted that the spirit of the present invention is not limited to the embodiments set forth herein and those skilled in the art and understanding the present invention could easily accomplish retrogressive inventions or other embodiments included in the spirit of the present invention by the addition, modification, and removal of components within the same spirit, but those are to be construed as being included in the spirit of the present invention. 
     Further, throughout the drawings, the same or similar reference numerals will be used to designate the same or like components having the same functions in the scope of a similar idea. 
       FIG. 1  is a partially-cutaway schematic perspective view schematically showing a partially-cutaway case of an electronic device, a mobile communications terminal according to an exemplary embodiment of the present invention; and  FIG. 2  is an exploded perspective view schematically showing a mobile communications terminal manufactured using an antenna pattern frame according to an exemplary embodiment of the present invention. 
     Referring to  FIGS. 1 and 2 , a radiator  220  including an antenna pattern part  222  is embedded in a case  120  of an electronic device, a mobile communications terminal  100  according to an exemplary embodiment of the present invention. 
     A radiator frame  210  having the antenna pattern part  222  formed therein is required so that the antenna pattern part  222  is embedded in the case  120  of the electronic device. 
     Electronic Device and Case of Electronic Device 
     The mobile communications terminal  100  may be configured to include an antenna pattern frame  200 , a case frame  130 , and a printed circuit board  140 . 
     As shown in  FIGS. 1 and 2 , the antenna pattern frame  200  may be fixed to an inner portion of the case frame  130  of the mobile communications terminal  100 . Further, as will be described in detail below, the antenna pattern frame  200  may be injection-molded by a mold  400  of the electronic device for manufacturing the case  120  of the electronic device, such that the frame  200  may be integrated with the case frame  130 . 
     The printed circuit board  140  may be provided with circuit elements that are mounted thereon and that transmit and receive signals to and from the antenna pattern part  222  of the radiator frame  210 . Further, a connection wiring  144  connected to a connection terminal part  224  of the antenna pattern frame  200  may be formed on the printed circuit board  140 . 
     The case  120  of the electronic device may include the radiator frame  210 , the radiator  220 , and the case frame  130 . 
     The radiator frame  210  may be formed by injection molding a polymer plastic injection molding liquid. 
     The radiator  220  may have the antenna pattern part  222  capable of transmitting or receiving a signal in an appropriate band. 
     The case frame  130  may be formed to be injection molded upwardly of the radiator  220 , such that the radiator  220  may be embedded between the radiator frame  210  and the case frame  130 . 
     The radiator frame  210  may be a plate made of plastic, and the plate may have a through hole  240  in the center thereof. In this configuration, the antenna pattern part  222  may include a loop antenna wound around an outer portion of the through hole  240 . 
     A through hole boundary groove  126  may be formed at a boundary between the case frame  130  and the through hole  240 . Here, the through hole boundary groove  126  may have an inclination, a depth of which becomes shallower in a direction from the through hole  240  toward the case frame  130 . 
     In addition, an outer boundary groove  124  may be formed at a boundary between the case frame  130  formed at an outer portion of the radiator frame  210  and the radiator frame  210 . Here, the outer boundary groove  124  may have an inclination, a depth of which becomes shallower in a direction from the radiator frame  210  toward the case frame  130  formed at an outer portion of the radiator frame  210 . 
     A boundary part  122  of the radiator frame  210  including the through hole boundary groove  126  and the outer boundary groove  124  may be formed by boundary jaws  442  and  444  formed in the mold  400  of the case of the electronic device described below as shown in  FIGS. 8C and 8D . 
     When the case frame  130  is injection molded, the boundary jaws  442  and  444  may reduce the phenomenon in which a high temperature and high pressure injection molding liquid directly pushes against a bottom surface of a side of the radiator frame  210  disposed in the mold  400  of the case of the electronic device. 
     That is, the boundary jaws  442  and  444  may improve a flow of the injection molding liquid toward the radiator frame  210 , and also weakens an injection molding pressure applied to the radiator frame  210 , whereby the antenna pattern frame  200  may be stably disposed within the mold  400  of the case of the electronic device. 
     Therefore, a defect in the appearance of the case  120  of the electronic device may be improved, and stable antenna radiating characteristics may be secured. 
       FIG. 3  is a perspective view schematically showing an antenna pattern frame according to a first exemplary embodiment of the present invention;  FIG. 4  is an enlarged perspective view schematically showing part A of  FIG. 3  according to a first exemplary embodiment of the present invention;  FIG. 5  is an enlarged perspective view schematically showing part A of  FIG. 3  according to a second exemplary embodiment of the present invention;  FIG. 6  is an enlarged perspective view schematically showing part A of  FIG. 3  according to a third exemplary embodiment of the present invention;  FIG. 7A  is a partially enlarged perspective view of a connection terminal part frame of  FIG. 3 ; and  FIG. 7B  is a cross-sectional view taken along line VII-VII of  FIG. 7A ; and  FIGS. 8A through 8D  are schematic views showing operations for manufacturing an antenna pattern frame of  FIG. 3  and a case of a mobile communications terminal using the antenna pattern frame. 
     Antenna Pattern Frame Used For Manufacturing Case of Electronic Device Manufactured by Double Injection Molding According to First Exemplary Embodiment 
     Referring to  FIGS. 3 through 7 , an antenna pattern frame  200  according to a first exemplary embodiment may be provided with the radiator  220  including the antenna pattern part  222  formed by the coating and solidifying of a conductive material on one surface  210   a  of the radiator frame  210 . 
     The radiator frame  210  may be a plastic plate formed by injection molding the polymer plastic injection molding liquid, and the plate may have the through hole  240  formed in a center thereof. In this configuration, the antenna pattern part  222  may include a loop antenna wound around the outer portion of the through hole  240 . 
     The radiator  220  may include the connection terminal part  224  formed on a surface  210   b  opposite to one surface  210   a  of the radiator frame  210 , and a connection part  225  connecting the antenna pattern part  222  to the connection terminal part  224 . 
     The connection terminal part  224  is formed on a connection terminal part support  215  formed to protrude to an outer portion of the radiator frame  210 , such that a distance between the connection terminal part  224  and the antenna pattern part  222  may be maintained to be within a predetermined range. 
     The connection part  225  is formed on a side surface of the radiator frame  210 , such that the antenna pattern part  222  and the connection terminal part  224  may be disposed on different planes. 
       FIG. 4  is an enlarged cross-sectional view of part A of  FIG. 3 . Referring to  FIG. 4 , the antenna pattern part  222  is applied to and formed on one surface  210   a  of the flat radiator frame  210 .  FIG. 5  is an enlarged cross-sectional view of part A of  FIG. 3  according to a partially modified exemplary embodiment. Referring to  FIG. 5 , a conductive material is applied to an intaglio position determining groove  212  formed on one surface  210   a  of the radiator frame  210  to form the antenna pattern part  222 . 
       FIG. 6  is an enlarged cross-sectional view of part A of  FIG. 3  according to a partially modified further exemplary embodiment. Referring to  FIG. 6 , when the high temperature and high pressure injection molding liquid of the case frame  130  is filled on the antenna pattern part  222  after the antenna pattern part  222  made of the conductive material is solidified, an insulating protective layer  230  providing resistance to the high temperature and high pressure injection molding liquid may be formed. 
     In this configuration, an outer circumferential surface of the radiator frame  210  may be provided with an outer jaw  214  formed to be higher than an uppermost portion of the radiator  220 . The outer jaw  214  may prevent the conductive material from flowing. 
     Method of Manufacturing Case of Electronic Device Having Antenna Pattern Embedded Therein and Mold Therefore 
     A method of manufacturing an electronic device case having an antenna pattern embedded therein and a mold will be described with reference to  FIGS. 8A through 8D . 
     First, a conductive ink is applied to the injection molded radiator frame  210  ( FIG. 8A ) and solidified to form the antenna pattern part  222  ( FIG. 8B ). The antenna pattern part may be formed on the radiator frame  210  by at least one of a sputtering method, a printing method, a plating method, a stamping method, a drawing method, and a dispensing method.  FIG. 8B  shows the antenna pattern part formed on the radiator frame  210  by an inkjet printing method using the conductive ink thereon. 
     The antenna pattern part  222  may be formed on the position determining groove  212  ( FIG. 5 ) formed on the radiator frame  210 , and the insulating protective layer  230  for protecting the antenna pattern part  222  from high temperature and high pressure injection molding conditions may be formed on the antenna pattern part  222 . 
     In addition, the radiator frame  210  may be molded so that the through hole  240  is formed at a center of the antenna pattern part  222 . 
     The outer circumferential surface of the radiator frame  210  manufactured as described above may be inserted into and seated in an inner side of a boundary part forming part formed at the mold  400  of the case of the electronic device as shown in  FIG. 8C . 
     The boundary part forming part, which is the boundary jaw formed to protrude from the mold  400  of the case of the electronic device, may include an inner boundary jaw  444  having the through hole  240  of the radiator frame  210  inserted thereinto and an outer boundary jaw  442  having an outer circumferential portion of the radiator frame  210  inserted thereinto. 
     In addition, a resin material is introduced from an outer side of the boundary part forming part, passes through the boundary part forming part, is filled from an upper surface of the radiator frame  210  and is then filled in an inner space  450  having a shape of the case frame  130  formed in the mold  400  of the case of the electronic device as shown in  FIG. 8D . 
     The mold  400  of the case of the electronic device will be described with reference to  FIGS. 8C and 8D . 
     The mold  400  of the case of the electronic device may include an upper mold  420  and a lower mold  440 . 
     The radiator frame  210  may be in contact with and supported by the upper mold  420  and the lower mold  440 , the radiator frame  210  having the radiator  220  coated with the conductive material and solidified. A resin material inlet  460  may be formed at the upper mold, the lower mold, or the upper and lower molds  420  and  440  so that the case frame shaped inner space  450  formed by combining the upper and lower molds  420  and  440  becomes the case frame  130 . 
     Here, at least one of the upper and lower molds  420  and  440  may be provided with the boundary part forming part into which the radiator frame  210  is inserted. 
     The boundary part forming part may be a protrusion protruding from the upper mold or the lower mold so that an outer circumferential portion defining an outer boundary of the radiator frame  210  and an inner circumferential portion of the through hole  240  formed in the radiator frame  210  are inserted thereinto. The protrusion may include the outer boundary jaw  442  and the inner boundary jaw  444 . 
     Here, the boundary part forming part may have an increasing inclination in a direction in which the resin material moves in the inner space  450 , and may have an inclination through which the introduced resin material may first contact the upper surface of the radiator frame  210 . 
     That is, the height of the boundary part forming part may be reduced in a direction from a boundary part of the radiator frame  210  toward the inner space thereof. 
     Here, it should be noted that when the antenna pattern part  222  made of the conductive material formed on the surface of the radiator frame  210  is pushed or peeled off during the injection molding, antenna characteristics may change. Therefore, caution is required therein. 
     The resin material inlet  460  may be disposed away from the antenna pattern part  222  in the range that does not cause a defect in the injection molding at an outer portion of the boundary part forming part. 
       FIG. 9  is a perspective view schematically showing an antenna pattern frame according to a second exemplary embodiment of the present invention;  FIG. 10  is a cross-sectional view taken along line X-X of  FIG. 9 ; and  FIGS. 11A and 11B  are schematic views showing operations for manufacturing a case of a mobile communications terminal using the antenna pattern frame of  FIG. 9 . 
     Antenna Pattern Frame Used for Manufacturing Case of Electronic Device Manufactured by Double Injection Molding According to Second Exemplary Embodiment 
     An antenna pattern frame used for manufacturing an electronic device case manufactured by double injection molding according to a second exemplary embodiment will be described with reference to  FIGS. 9 through 11 . In the present embodiment, only content different from that of the antenna pattern frame according to the first exemplary embodiment will be described, and content other than the content described below is referred to the content described in the antenna pattern frame according to the first exemplary embodiment. 
     The antenna pattern frame  200  according to the present embodiment may include the radiator frame  210  injection molded so that the radiator  220  including the antenna pattern part  222  formed of a metal sheet is exposed on one surface  210   a  thereof, rather than injection molding the radiator frame  210  using the polymer plastic and then coating thereon with the conductive material. 
     The radiator  220  may include the antenna pattern part  222  formed by press processing the metal sheet. 
     In addition, the radiator  220  may include the connection terminal part  224  formed on one surface  210   a  of the radiator frame  210 , and the connection terminal part  224  may be embedded in and exposed from the connection terminal part support  215  formed to protrude to the outer portion of the radiator frame  210 . 
     In this configuration, a lower portion of the connection terminal part  224  formed at the connection terminal part support  215  may be provided with an interconnection hole  218  into which a connection pin  148  of the printed circuit board  140  ( FIG. 2 ) of the electronic device is inserted. 
     The antenna pattern frame  200  as described above may be inserted into a boundary part forming part formed in an inner portion of a mold  400  substantially the same as the mold  400  for manufacturing the case of the electronic device using the antenna pattern frame according to the first exemplary embodiment of the present invention. 
     In addition, the case  120  of the electronic device may be manufactured by introducing an injection molding liquid into the inner space  450  of the mold  400  of the case of the electronic device. 
     The boundary part forming part may prevent the antenna pattern frame from being moved within the mold  400  of the case of the electronic device. 
       FIG. 12  is a perspective view schematically showing an antenna pattern frame according to a third exemplary embodiment of the present invention;  FIGS. 13A through 13D  are schematic views showing operations for manufacturing the antenna pattern frame of  FIG. 12 ;  FIGS. 14A and 14B  are schematic views showing operations for manufacturing a case of a mobile communications terminal using the antenna pattern frame of  FIG. 12 ;  FIG. 15  is an enlarged perspective view schematically showing part C of  FIG. 12  according to a first exemplary embodiment of the present invention; and  FIG. 16  is an enlarged perspective view schematically showing part C of  FIG. 12  according to a second exemplary embodiment of the present invention. 
     In addition,  FIG. 17  is a cross-sectional view schematically showing a mold for manufacturing the antenna pattern frame of  FIG. 15 ;  FIG. 18  is a cross-sectional view schematically showing a mold for manufacturing the antenna pattern frame of  FIG. 16 ; and  FIG. 19  is a cross-sectional view of a case of a mobile communications terminal manufactured using the antenna pattern frame of  FIG. 15 . 
     Antenna Pattern Frame Used for Manufacturing Case of Electronic Device Manufactured by Double Injection Molding According to Third Exemplary Embodiment and Antenna Pattern Frame for Transferring Low Frequency Signal 
     An antenna pattern frame used for manufacturing an electronic device case manufactured by double injection molding according to a third exemplary embodiment will be described with reference to  FIGS. 12 through 19 . In the present embodiment, only features different from those of the antenna pattern frame according to the first exemplary embodiment will be described, and content other than the content described below is referred to the content described in the antenna pattern frame according to the first exemplary embodiment. 
     The antenna pattern frame  200  according to the present embodiment may include the radiator frame  210  injection molded so that the radiator  220  including the antenna pattern part  222  and formed on a film  250  is formed on one surface  210   a  thereof. 
     The antenna pattern is formed on the film  250 , whereby a thin and elongate antenna pattern may be easily implemented, as compared to a case of using the metal sheet. 
     The radiator frame  210  may include the through hole  240 , and the antenna pattern part  222  may include the loop antenna wound around the outer portion of the through hole  240 . 
     In addition, the antenna pattern part  222  may include an antenna coil wound multiple times so that the low frequency signal may be transmitted or received. The antenna pattern part  222  is include the antenna coil, whereby a small electronic apparatus such as the mobile communications terminal may also transmit or receive a broadcasting frequency in a low frequency band without a separate exterior antenna and may perform RFID communication. In addition, the low frequency antenna pattern part may also be used as a wireless charging type antenna pattern. 
     The case of the electronic device having the above-mentioned low frequency antenna pattern embedded therein may also be manufactured by double injection molding. 
     The radiator  220  including the low frequency antenna pattern part may be formed of a thin and elongate antenna pattern, and may be formed by coating the conductive material on the film  250 . When the metal pattern is formed to be thin and elongate, this metal pattern may also be used as the low frequency antenna pattern part. 
     The radiator frame  210  may be injection molded using a polymer mixture containing a magnetic substance component so that the radiator  220  including the low frequency antenna pattern part  222  is formed on one surface  210   a  thereof. 
     A capacitive component is generated around the radiator  220  by changing the permittivity of the material of the radiator frame  210  as a base on which the radiator  220  is mounted, such that a length of the antenna pattern may be reduced. When the length of the antenna pattern is reduced as described above, a size of the radiator frame  210  may be reduced. 
     The radiator frame  210  of the low frequency antenna pattern part  222  also may have the through hole  240 , and the antenna pattern part  222  may include the antenna coil wound multiple times around the outer portion of the through hole  240 . 
     The polymer mixture containing the magnetic substance component includes a magnetic substance component having high permeability such as ferrite, whereby performance of the low frequency band antenna may be improved and noise, electromagnetic wave, and the like, generated during operation of an set apparatus may be efficiently shielded. 
     The radiator frame  210  including the above-mentioned low frequency antenna pattern part  222  formed on one surface  210   a  thereof and made of the polymer mixture containing the magnetic substance component is seated in the mold  400  of the case of the electronic device, and the injection molding liquid is introduced thereinto, whereby the low frequency antenna pattern part  222  may be embedded between the radiator frame  210  and the case frame  130 . 
     The case frame  130  may be formed by injection molding an injection molding liquid of at least one selected from a polycarbonate (PC), an acrylonitrile-butadiene-styrene (ABS), a resin and a polymer plastic. 
     Meanwhile, a film type antenna pattern frame  200  according to the present embodiment may be manufactured by inserting the film  250  having the antenna pattern part  222  formed thereon through a manufacturing process of  FIGS. 13A through 13D  into a mold  300  of the antenna pattern frame. 
     The film  250  have the antenna pattern part  222  formed thereon may be adhered to an upper mold  320  of the mold  300  of the antenna pattern frame or may be supported by and fixed to a moving pin  342 , or the like. 
     In this configuration, a lower mold  340  may be provided with the moving pin  342 , a through hole forming part  348  having a shape corresponding to the through hole  240  of the radiator frame  210 , an interconnection hole forming pine  344 , or the like. 
     The resin is filled in an inner space  350  having the shape of the radiator frame  210  formed by combining the upper mold  320  and the lower mold  340 , whereby the radiator frame  210  to which the film  250  having the antenna pattern part  222  formed thereon is injection molded and fixed may be formed. 
     The film  250  may be made of a polymer plastic material containing Cu component. The polymer plastic material may be of a polycarbonate (PC), a polyethylene terephthalate (PET), an acrylonitrile-butadiene-styrene (ABS), a mixture thereof, and the like. 
     A process for forming the antenna pattern part  222  on the film  250  may use not only a method of pressing and adhering a metal sheet but also a sputtering method, a printing method, a plating method, a stamping method, a drawing method, a dispensing method, and the like, on the film  250 . 
     Particularly, in order to employ the antenna used for the low frequency band or RFID communication, a method of applying the conductive material rather than pressing and adhering the metal sheet may be used for forming the thin and elongate antenna pattern. 
     The above-mentioned antenna pattern frame  200  is inserted into the mold  400  of the case of the electronic device as shown in  FIG. 14A , and the resin material is introduced thereinto as shown in  FIG. 14B , whereby, the case  120  of the electronic device may be formed. A description of the mold and the method of manufacturing the case of the electronic device may be replaced with the description in  FIGS. 8C and 8D . 
       FIGS. 15 and 16  show a modified example of part C of the antenna pattern frame  200  of  FIG. 12 . 
     Referring to  FIG. 15 , the radiator frame  210  may include an over-mold part  217  formed to cover a portion of each of adjacent antenna pattern parts  222 . Referring to  FIG. 16 , the radiator frame  210  may include an over-mold part  217  formed to cover all of adjacent antenna pattern parts  222 . 
     The over-mold part  217  serves to prevent the antenna pattern part  222  from being loose on the radiator frame  210  and firmly fix the antenna pattern part  222  to the radiator frame  210 . 
     The mold  300  of the antenna pattern frame of  FIGS. 17 and 18  may be used to manufacture the antenna pattern frame  200  of  FIGS. 15 and 16 . 
     The upper mold  320  of the mold  300  of the antenna pattern frame has an over-mold part forming groove  322  formed therein, wherein the upper mold  320  contacts the film  250  including the antenna pattern part  222 . 
       FIG. 19  is a cross-sectional view of the case  120  of the electronic device including the case frame  130  manufactured by double injection molding the antenna pattern frame  200  including the over-mold part  217 . 
     As a resin material used during secondary injection molding, a resin material having a temperature at which surfaces of the over-mold part  217  and the radiator frame  210  may be melted may be used. 
     As a result, as shown in  FIG. 19 , a contact part between the case frame  130  and the radiator frame  210  is melted, such that a surface thereof becomes rough, which provides an adhesion force between the case frame  130  and the radiator frame  210  to be more stronger. 
       FIG. 20  is a perspective view schematically showing an antenna pattern frame according to a fourth exemplary embodiment of the present invention;  FIGS. 21A through 21D  are schematic views showing operations of manufacturing the antenna pattern frame of  FIG. 19 ; and  FIGS. 22A and 22B  are schematic views showing operations for manufacturing a case of a mobile communications terminal using the antenna pattern frame of  FIG. 20 . 
     Antenna Pattern Frame Used For Manufacturing Case of Electronic Device Manufactured By Double Injection Molding According To Fourth Exemplary Embodiment 
     An antenna pattern frame  200  according to the present embodiment is the same in a basic idea as the antenna pattern frame  200  according to the third exemplary embodiment in that the antenna pattern part  222  is fixed using the film  250 . However, the antenna pattern frame  200  according to the present embodiment has a difficulty in being used as an antenna for low frequency communication in that a plurality of radiators  220   a  and  220   b  formed by pressing the metal sheet are fixed onto the film as shown in  FIG. 21A . 
     The plurality of radiators  220   a  and  220   b  are fixed onto the film  250  by a method such as an adhesion method, or the like as shown in  FIG. 21B . Here, the film  250  has pin holes  252  formed therein, and the pin hole  252  may be inserted and fixed into a contact pin  346 , or the like, formed in the mold  300  of the antenna pattern frame to thereby prevent the antenna pattern frame  200  from being moved during the introduction of the injection molding liquid. 
     The antenna pattern frame  200  manufactured as described above is the same as the antenna pattern frame described in  FIGS. 8C and 8D  in that the antenna pattern frame  200  inserted into the boundary part forming part  442  of the mold  400  of the case of the electronic device and is injection molded as shown in  FIGS. 22A and 22B . 
       FIG. 23  is a cross-sectional view showing a modified example of a mold of a case of a mobile communications terminal according to an exemplary embodiment of the present invention;  FIG. 24  is an enlarged cross-sectional view schematically showing part D of  FIG. 23 ;  FIG. 25  is a cross-sectional view schematically showing a first modified example of part D of  FIG. 23 ;  FIG. 26  is a cross-sectional view schematically showing a second modified example of part D of  FIG. 23 ; and  FIG. 27  is a cross-sectional view schematically showing a third modified example of part D of  FIG. 23 . 
     Modified Example of Mold of Case of Electronic Device Having Antenna Pattern Embedded Therein 
       FIGS. 23 through 26  show a mold  400  of an electronic device case to which the antenna pattern frame  200  according to the first exemplary embodiment is applied. 
     However, all of the above-mentioned antenna pattern frames  200  according to the respective exemplary embodiments may be applied to modified examples of a mold of an electronic device case described below. 
     Referring to  FIGS. 23 and 24 , the outer boundary jaw  442  defining the outer boundary of the radiator frame  210  may include an inclination part  4422  guiding an injection molding product to be inclined upwardly or downwardly within the case frame shaped inner space  450  and a flat part  4424  guiding the injection molding product upward of the radiator frame  210  horizontally. 
     The inclination part  4422  of the outer boundary jaw  442  may have a tangential gradient of a bottom surface increased or decreased in a moving direction of the injection molding liquid. 
     The outer boundary jaw  442  close to the resin material inlet  460  may have a tangential gradient of a bottom surface increased in the moving direction of the injection molding liquid, and the outer boundary jaw  442  shown in  FIG. 23  distant from the resin material inlet  460  may have a tangential gradient of a bottom surface decreased in the moving direction of the injection molding liquid. 
     Referring to  FIG. 25 , a modified example of a mold  400  of an electronic device case in which a height H 2  of the radiator frame  210  corresponds to a height H 1  of the flat part  4424  of the outer boundary jaw  442  is shown. When the height H 2  of the radiator frame  210  is the same as the height H 1  of the flat part  4424  of the outer boundary jaw  442  as described above, a vortex phenomenon due to a direction conversion of the injection molding liquid in the case frame shaped inner space  450  may be reduced. 
     Referring to  FIG. 26 , unlike the example of  FIGS. 23 and 24 , a modified example of a mold  400  of an electronic device case including the outer boundary jaw  442  without the flat part  4424  is shown. 
     In the present modified example, a height of the outer boundary jaw  442  may correspond to that of the radiator frame  210 . 
     Referring to  FIG. 27 , unlike the example of FIGS.  23  and  24 , an inclination part of the outer boundary jaw  442  having a sine wave shape is shown. 
     That is, a tangential gradient Δ1 of a bottom surface of the outer boundary jaw  442  may be increased and then decreased to a tangential gradient Δ2, based on the outer boundary jaw  442  close to the resin material inlet  460 . This structure may reduce resistance of movement of the injection molding product. 
     Also in the present modified example, the height of the outer boundary jaw  442  may correspond to that of the radiator frame  210 . 
     In a method of interconnecting the antenna pattern frames according to the exemplary embodiments, the shapes of the antenna pattern part and the connection terminal part or the method of manufacturing the same, and the mold as described above, maybe appropriately combined with the methods described in other exemplary embodiments according to the purpose of the frequency band. 
     As set forth above, in the case of the electronic device case having the low frequency antenna pattern embedded therein, the mold and the method of manufacturing the same according to the exemplary embodiments of the present invention, the radiator having the antenna pattern part formed therein may be embedded in the case of the electronic device, whereby defects such as vulnerability to external impact in the case of the exterior type antenna according to the related art and an increase in volume in the case of the interior type antenna according to the related art may be solved. 
     In addition, the low frequency antenna may be implemented in a miniaturized electronic device, whereby low frequency broadcasting may be received without a separate exterior antenna in a small apparatus and the low frequency antenna may be variously applied as an antenna for radio frequency identification (RFID) communication, a wireless charging type antenna, and the like. 
     Further, the antenna pattern frame is not moved or deformed within the mold of the case of the electronic device in which the injection molding is performed at a high temperature and at a high pressure, whereby a rate of defectivity in an appearance maybe reduced and the performance of the antenna may be improved. 
     Furthermore, the antenna film is not adhered to the outer surface of the case, whereby the defect that an antenna film is separated from the case due to the elasticity of the antenna film itself may be solved. 
     Moreover, the antenna pattern frame may be applied to all electronic devices requiring the antenna to manufacture the case of the electronic device having the antenna pattern part embedded therein, whereby the antenna pattern frame may be variously applied. 
     While the present invention has been shown and described in connection with the exemplary embodiments, it will be apparent to those skilled in the art that modifications and variations can be made without departing from the spirit and scope of the invention as defined by the appended claims.