Patent Publication Number: US-2022219907-A1

Title: Rotary table box manipulator

Description:
TECHNICAL FIELD 
     The present invention relates to a rotary table manipulator apparatus of the type known as “pack turners”, intended to receive a sequence of boxes to be palletized or for other use, and arrange them in the optimal configuration for stacking or other use, depending on the type and size of the boxes and of the receiving pallet. 
     BACKGROUND ART 
     Currently, apparatuses for turning packs formed by a rotary table surmounted by a ball-type conveyor, comprised of a belt arranged in a loop which encloses a uniform arrangement of idle rotating balls whose lower part is in contact with the surface of a rotary table and of a supporting plane placed as a frame of the table, are known. 
     In operation, the boxes to be handled are fed onto the belt, which can be moved in an advancement direction. In this step, due to the contact with the lower surface, the balls rotate at twice the speed of the belt, and advance the boxes above the supporting plane. 
     Once a box has reached the rotary table, the feed can be stopped, and the table rotated. Also due to the lower contact, the balls will rotate in the opposite direction, rotating, in turn, the box up to the desired position. The subsequent movement of the belt will advance the box oriented as desired further until it leaves the manipulator. 
     However, the known technical solutions have some drawbacks due to the relative rigidity and low productivity in the handling of the incoming boxes. 
     Therefore, a need is felt to have a rotary table manipulator capable of handling different configurations and shapes of incoming boxes with an improved productivity, depending on the desired position of the boxes and the pallet on which the boxes are to be stacked, also with the possibility to rotate the boxes or bundles or other independently from each other. 
     OBJECT OF THE INVENTION 
     Through the present invention, the aim is to overcome the drawbacks of the already known solutions and propose a highly productive manipulator device, which can be modulated according to the arrival rate of boxes or bundles. 
     A further object is to propose a manipulator device with high flexibility in the configurations of the outgoing boxes with the possibility to rotate the boxes or bundles or other independently from each other. 
     SUMMARY OF THE INVENTION 
     These objects have been achieved by producing a pack turning manipulator according to at least one of the appended claims. 
     The proposed solution has many advantages: 
     A first advantage is that the manipulator can take over and handle a different number of boxes or bundles, based on the arrival rate of the upstream boxes and their size. 
     A further advantage is that the manipulator allows to orient the received boxes or bundles one with respect to another, based on the desired final configuration and the conformation of the boxes, for example either of the closed type with double welding edge or open and with uniform thickness. 
    
    
     
       LIST OF DRAWINGS 
       These and other advantages will be better understood by anyone skilled in the art from the description below and the accompanying drawings, given as a non-limiting example, wherein: 
         FIG. 1  shows a schematic plan view of a handling line for boxes equipped with the manipulator of the invention; 
         FIGS. 2 a -2 g    show different possible configurations of boxes when arriving at the line of  FIG. 1  and their final configuration when leaving the line; 
         FIG. 3  shows a schematic side view of a conveyor belt used in a manipulator according to the invention; 
         FIG. 4  shows a top view of a manipulator according to the invention; 
         FIG. 5  shows a bottom view of a manipulator according to the invention with the engines shown; 
         FIG. 6  shows a side view of the manipulator in  FIG. 5 . 
     
    
    
     DETAILED DESCRIPTION 
     With reference to the accompanying drawings, a rotary table manipulator M for boxes or packages of stacked boxes  5  is described. 
     In the described embodiment, the manipulator comprises a horizontal supporting plane  1  equipped with one or more alignment sensors  11 , in which a first rotary table  2  is inscribed and is coplanar, being moved by an independent engine M 2 , for example comprised of a motor which operates a pulley  19  engaged with a transmission belt  18  engaged, in turn, with a peripheral edge  20  of the table  2 . 
     Above the plane  1  and the table  2 , a conveyor belt  3  can slide, arranged in a closed loop, preferably around return rollers  12  and movable in a longitudinal advancement direction thanks to a drive shaft  13  driven by an independent engine M 3 . 
     The belt  3 , of the type per se known, is equipped with a distribution of balls  4  caged in the structure of the belt and rotating with their lower part in contact with the upper surface of the plane  1  and of the table  2 , so as to define an upper movable surface  15  for supporting and transporting one or more boxes or packages of boxes  5 . 
     As a result of this arrangement, a movement in the advancement direction A of the belt involves a rotation of the balls  4  and a double transport speed in the direction A generated by the displacement of the transport surface  15  defined by the upper bearing points of the balls  4 . 
     According to the invention, the manipulator comprises at least one second rotary table  6 , inscribed in and coplanar with said first rotary box  2  and movable independently from it, by means of an independent engine M 6  comprised of, for example, a motor which drives a rotating shaft  16  and wheels  17  for supporting the table  6 . 
     Preferably, the manipulator comprises four second tables  6  arranged symmetrically along two directions, a parallel one and an orthogonal one, to the advancement direction A, decentralised with respect to the centre of rotation of the first rotary table  2 . 
     The manipulator M described above is preferably inserted in a handling line for boxes further comprising a first separating device  7  placed upstream of the manipulator for supplying the manipulator with a sequence of boxes or bundles  5  evenly spaced along the advancement direction, for example by means of an abutment and retention member  22 , at a distance equal to the longitudinal distance of the tables  6 , so as to make the line of advancement of the boxes coincide with the position of the rotary tables. 
     In the described instance, the line is arranged with a U-shaped development of the transport plane  24  from a feeding unit  25  to the manipulator M and comprises a second separating device  8  for supplying the manipulator with a sequence of boxes  5  spaced also along the transverse direction orthogonal to the advancement direction, for example by means of an abutment and retention member  23 , at a distance equal to the transverse distance of the tables  6 . 
     In the event the boxes  5  are closed boxes with double stitching edge  9 , it is known that stacking them on the receiving pallet causes an instability of the stack formed on the pallet due to the greater local thickness of the double edge. To overcome this drawback, the line may comprise a lifting device  10 , of the type per se known, placed downstream of the manipulator M to stack in vertical piles layers of boxes or packages of boxes  5  which are oriented differently, in order to compensate for the greater thickness of the double edge in the stack of boxes. 
     Finally, the line may comprise an aligner device  21 , possibly at the lift  10 , to align the boxes or packages of boxes stacked on the receiving pallet P. 
     In operation, with reference to the particular embodiment illustrated in the drawings, to be understood in an explanatory and non-limiting way, the boxes  5 , individually or in packages or bundles, are fed by the feeding unit  25  onto the transport plane  24 , for example consisting of one or more conveyors. 
     During the transfer onto the plane  24 , the boxes  5  are aligned by means of an abutment  26  arranged at the end of a first longitudinal section of the plane  2  and then sent sequentially to the separator  8 , arranged at the end of the transverse section of the U, which provides to space the boxes or bundles along the transverse direction, at a distance equal to the distance between the rotary tables  6  arranged orthogonally to the advancement direction A. 
     In the second longitudinal section of the plane  24 , the boxes are advanced up to the separator  7 , which provides to space the boxes or bundles along a longitudinal direction at a distance equal to the distance between the corresponding rotary tables  6  along the advancement direction A. 
     From the separator  7 , the boxes transfer onto the belt  3  of the manipulator M until they reach the rotary tables  6 . 
     In this position, the manipulator may, as appropriate, rotate the main rotary table  2  or one or more of the inner tables  6 , in order to orient the boxes in the desired configuration to set up the stack on the receiving pallet P. 
     The outgoing boxes from the manipulator can then be aligned and lifted by means of alignment devices  21  and lifting devices  10 , to form the stack P. 
       FIGS. 2 a -2 d    show, by way of example, four possible movements, distinguished in subsequent steps f 1 -f 4 . 
     
       FIG. 2 a    
     
     step f 1  four boxes or bundles oriented in the same way, one for each inner rotary table  6 , are fed onto the moving belt  3 ; 
     step  2  the boxes are on the rotary tables and the belt  3  stops; 
     step  3  a box (in the upper right in the figure) is left still, the others, viewed clockwise, are rotated by 90°, 180°, 270°, respectively; 
     step  4  the belt  3  has expelled the boxes oriented by the manipulator. 
     
       FIG. 2 b    
     
     step f 1  two boxes or bundles oriented in the same way, spaced along the longitudinal direction, are fed onto the moving belt  3 ; 
     step  2  the boxes are on the rotary tables  6  and the belt  3  stops; 
     step  3  a box (on the left in the figure) is left still, the other is rotated by the corresponding table  6  by 90°; 
     step  4  the belt  3  has expelled the boxes oriented by the manipulator. 
     
       FIG. 2 c    
     
     step f 1  two boxes or bundles oriented in the same way, spaced along the longitudinal direction, are fed onto the moving belt  3 , as in the previous instance; 
     step  2  the boxes are on the rotary tables and the belt  3  stops; 
     step  3  the main table  2  rotates by 90° counter-clockwise, a box (on the bottom in the figure) is left still, the other is rotated by the corresponding table  6  by 180°; 
     step  4  the belt  3  has expelled the boxes oriented by the manipulator. 
     
       FIG. 2 d    
     
     step f 1  two boxes or bundles oriented in the same way, placed side by side and having size exceeding the single inner tables  6 , are fed onto the moving belt  3 ; 
     step  2  the boxes are on the main rotary table and the belt  3  stops; 
     step  3  the main table  2  rotates by 90°; 
     step  4  the belt  3  has expelled the boxes oriented by the manipulator. 
     
       FIG. 2 e    
     
     step f 1  three boxes or bundles oriented in the same way, spaced so as to correspond to three inner rotary tables  6 , are fed onto the moving belt  3 ; 
     step  2  the boxes are on the three corresponding rotary tables and the belt  3  stops; 
     step  3  the most advanced box (on the left in the figure) is rotated by 180°, the others are rotated by 90° clockwise; 
     step  4  the belt  3  has expelled the boxes oriented by the manipulator. 
     
       FIG. 2 f    
     
     In this example, the manipulator is equipped with three inner rotary tables  6 . 
     step f 1  three boxes or bundles oriented in the same way, spaced so as to correspond to the three inner rotary tables as in the previous instance, are fed onto the moving belt  3 ; 
     step  2  the boxes are on the rotary tables and the belt  3  stops; 
     step  3  the main table rotates by 180°, the most advanced box (on the left in the figure) is left still, the others are rotated by 90° counter-clockwise; 
     step  4  the belt  3  has expelled the boxes oriented by the manipulator. 
     
       FIG. 2 g    
     
     In this example, the manipulator is equipped with an inner rotary table  6  decentralised with respect to the centre of rotation of the main table. 
     step f 1  a box or bundle arranged so as to correspond to the inner rotary table is fed onto the moving belt  3 ; 
     step  2  the box is on the rotary table and the belt  3  stops; 
     step  3  the main table rotates by 90° counter-clockwise and the box is rotated by the internal table by 90° clockwise; 
     step  4  belt  3  has expelled the box oriented by the manipulator. 
     The given examples are only indicative, the manipulator of the invention in fact allows to handle independently a number of boxes or bundles or other elements corresponding to the inner rotary tables. 
     This feature, in combination with the independent movement of the main table  2  and of the motion of the belt  3 , allows to increase the productivity of the manipulator based on the arrival rate of the boxes upstream of the line, while allowing a high flexibility in the resulting final configuration. 
     The present invention has been described according to preferred embodiments, but equivalent variants can be designed without departing from the agreed scope of protection.