Patent Publication Number: US-4318988-A

Title: Process for biological denitrification of effluents

Description:
This is a division of application Ser. No. 922,343 filed July 6, 1978, now U.S. Pat. No. 4,209,390. 
    
    
     FIELD OF THE INVENTION 
     This invention relates to a high performance biological denitrification process used in homogeneous, fixed bed, or fluid bed reactors. 
     BACKGROUND OF THE INVENTION 
     Prior art processes teach elimination of nitrates, but such elimination is relatively slow and there are few processes that can be utilized for industrial waste waters. These prior art processes are used mainly for denitrification of urban effluents having minimal nitrate concentration about 100 mg/l. Higher concentrations, above 3.5 g/l nitric nitrogen, have slow denitrification rates on the order of 1 to 1.5 mg nitrogen per liter per hour. 
     Moreover, such denitrification is performed with an uncontrolled complex flora, and consequently, denitrification capacities of a reactor are difficult to predict. 
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     The present invention is directed to industrial waste waters and processes making it possible to reduce, at a high transformation rate, the concentration of nitric nitrogen, while minimizing the concentrations of carbon substrate necessary for denitrification. In particular, the performances obtained in this process with the use of a fluid bed reaction are superior to all those known for the same type of reactor, as described in J. Jeris et al., 46 Journal W.P.C.F. No. 9 at 2043-2057 (1974), B. Ericsson, 47 Journal W.P.C.F. No. 4 at 727-740 (1975), C. Francis et al., 11 Water Res. at 289-294 (1977), F. Clark et al., 7 INIS Atomindex 8, Abstract No. 2379 73 (1976), and D. Dodd et al., 9 Water Res. at 323-328 (1975). Addition of trace elements increases denitrification rates. 
     The present process comprises making an active denitrification support formed of selected denitrifying bacteria and very fine calcium carbonate which surrounds a particle or support constituting the nucleus of a grain, for example, charcoal or CaCO 3  nucleus. The process is characterized by affixing a denitrifying flora, suited to a given exogenous substrate, on a solid support. Active denitrification supports obtained by the present process can be used in any type of denitrification reactor, such as homogeneous, fixed bed or fluid bed reactors. 
     Strains of bacteria exhibiting a denitrifying activity are selected as a function of the organic carbon substrate used in the denitrification, for example, alcohols, urban effluent, factory effluent, as a function of the type of nitrates and as a function of the concentration of the nitrates. The strains are enriched by successive subcultures in a liquid medium to realize the best possible anaerobiosis. Addition of yeast extract at a rate of 1 g/l to such media is contemplated. The type of media employed are described below: 
     For 1 liter distilled water: 
     
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standard saline solution  50    ml                                        
potassium nitrate         5     g                                         
calcium carbonate         5     g                                         
solution of Kaiser trace elements                                         
                          1     ml                                        
carbon substrate (methanol, ethanol)                                      
                          1     g                                         
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     The resulting enriched denitrifying strains are then isolated; the isolation being performed on a solid medium in an anaerobiosis test jar. Growth of colonies requires 8 days at 30° C. Selected strains are put in preculture in an anaerobiosis reactor with a substrate of nitrate and carbon to permit an induction of denitrifying activities and a production of biomasses having this activity. 
     The biomass is then separated by centrifuging or decanting before being resown in the effluents to be denitrified. Before resowing, the effluent is possibly degassed by suitable methods such as bubbling of nitrogen, heating, addition of sulfites. The effluents thus sown can continuously supply either an agitated homogeneous reactor or a homogeneous reactor filled with a support for fixation of the microorganisms. This support is made in a fermenter from a central nucleus formed by charcoal surrounded by very fine calcium carbonate or any other suitable neutral support, for example, CaCO 3  grains, on which the denitrifying bacteria are fixed by adsorption. A column reactor equipped with a fixed bed or a fluidized bed column reactor operated continuously or batch-wise can also be supplied. Knowing the kinetic characteristics of the strain, KS substrate, denitrification rate, etc., denitrification capacity of a reactor can be predicted. 
     The process is started by completely recycling the effluent charged with microorganisms. This recycling is necessary to permit induction of the denitrifying activity and to permit maximum fixation of the microorganisms on the support. CaCO 3  and denitrifying bacteria are formed during reaction. This reaction is a denitrification reaction of Ca(NO 3 ) 2  ; consequently, it can be performed at the beginning of the denitrification operation with the equipment provided for final treatment. The active denitrification support thus formed has been found to perform very effectively in the various reactors noted above and particularly in fluidized bed reactors. 
     Continuous operation is reached when the denitrifying activity is considered sufficient, that is when, after having progressively increased the rate of dilution, a residual nitrate concentration, that does not exceed a desired rate is obtained in the effluent. 
     Denitrification can occur at temperatures that vary from 5° to 40° C. but is preferable at about 30° C. Denitrification preferably takes place at a basic pH facilitating carbonation. The calcium carbonate, progressively surrounding the charcoal particle, is a denitrification by-product and a pH buffer. 
    
    
     EXAMPLES 
     The following examples illustrate the invention without, however, limiting it: 
     EXAMPLES I TO V 
     The following denitrification medium is used: 
     Nitric nitrogen: KNO 3   
     Carbon substrate: glucose 
     Support and preculture: a preculture is done in anaerobiosis on glucose with Ca(NO 3 ) 2  +CaCO 3  from a strain of the Pseudomonas genus, which is denitrifying. This preculture makes it possible to obtain denitrifying muds necessary for making the activated denitrification support. 
     A homogeneous reactor, having a useful volume of 18 liters, was sown with denitrifying bacteria. The above denitrification medium was placed in the reactor. Powdered charcoal was added to the denitrification medium and acted as a primary support for fixation of the calcium carbonate grains and of the denitrifying bacteria that are developed in the denitrification medium. Regarding denitrification, the resulting muds were very active. This material can be used with any type of reactor and with any substrate source. The following results were obtained: 
     
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         Influent                                                         
         nitric                                                           
Example  nitrogen:  Dwell Time   % Nitrogen                               
Number   (mg/l)     (hours)      purification                             
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I         700       60           99.9                                     
II       1400       60           99.3                                     
III      2100       60           98                                       
IV       2800       120          99.3                                     
V        8400       130          90                                       
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     EXAMPLE VI 
     A CaCO 3  support with its denitrifying biomass was made as in EXAMPLE I except that denitrifying strain of Pseudomonas genus was sown in a medium containing Ca(NO 3 ) 2 , fine charcoal and methanol. The culture is maintained in anaerobiosis. A solution of trace elements (1 ml/l) was added to the denitrification medium. The trace element solution comprised per liter of distilled water: 
     
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MgSO.sub.4 :         125    mg                                            
K.sub.2 HPO.sub.4 :  60     mg                                            
CuSO.sub.4, 5 H.sub.2 O:                                                  
                     0.6    mg                                            
FeCl.sub.3, 6 H.sub.2 O:                                                  
                     2.4    mg                                            
KI:                  0.8    mg                                            
MnSO.sub.4, H.sub.2 O:                                                    
                     3      mg                                            
Na.sub.2 MoO.sub.4, 2 H.sub.2 O:                                          
                     2      mg                                            
ZnSO.sub.4, 7 H.sub.2 O:                                                  
                     2      mg                                            
H.sub.3 BO.sub.3 :   0.2    mg                                            
Co(NO.sub.3).sub.2, 6 H.sub.2 O:                                          
                     0.05   mg                                            
CdSO.sub.4, 3 H.sub.2 O:                                                  
                     0.05   mg                                            
H.sub.3 PO.sub.4 at 95%:                                                  
                     20     mg                                            
Fluidized bed                                                             
column reactor:      1.25 useful liters                                   
Carbon substrate:    Methanol                                             
The following results were obtained:                                      
Nitric nitrogen: Ca(NO.sub.3).sub.2                                       
                     (600 mg/l of nitric                                  
                     nitrogen)                                            
Dwell time: 0.70 h                                                        
Purification rate:   99.5%                                                
N eliminated:        20.5 kg/d/m.sup.3 of reactor                         
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     EXAMPLE VII 
     The operating conditions were the same as in EXAMPLE VI except that dwell time was increased with the following results: 
     
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Dwell time:       1.15 h                                                  
Purification rate:                                                        
                  99.9%                                                   
N eliminated:     12.3 kg/d/m.sup.3 of reactor                            
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     EXAMPLE VIII 
     The operating conditions were the same as in EXAMPLE VI except: 
     
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Reactor:     fluid bed column useful volume: 1.25 l                       
Nitric nitrogen:                                                          
             Ca(NO.sub.3).sub.2 (650 mg/l of nitric nitrogen)             
Carbon substrate:                                                         
             acrylic acid                                                 
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     Support and preculture: the preparation was performed as in EXAMPLE VI, the methanol being replaced by acrylic acid. The following results were obtained: 
     
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Dwell time:           1.8 h                                               
Nitrogen purification rate:                                               
                      97.5%                                               
N eliminated:         8.4 kg/d/m.sup.3                                    
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     It is not intended to limit the present invention to the specific embodiments described above. Other changes may be made in the process specifically described herein without departing from the scope and teachings of the instant invention, and it is intended to encompass all other embodiments, alternatives and modifications consistant with the present invention.