Patent Publication Number: US-2011048786-A1

Title: Printed circuit board having a bump and a method of manufacturing the same

Description:
CROSS REFERENCE TO RELATED APPLICATION 
     This application claims the benefit of Korean Patent Application No. 10-2010-0072923, filed on Jul. 28, 2010, entitled “A Printed Circuit Board Having A Bump And A Method Of Manufacturing The Same”, Korean Patent Application No. 10-2009-0081179, filed on Aug. 31, 2009, entitled “A Printed Circuit Board Comprising A Bump And A Method Of Manufacturing The Same”, which are hereby incorporated by reference in its entirety into this application. 
     BACKGROUND OF THE INVENTION 
     1. Technical Field 
     The present invention relates to a printed circuit board having a bump and a method of manufacturing the same. 
     2. Description of the Related Art 
     Recently, electronic products have become multifunctional and high-speed at a higher rate. In order to cope with such a trend, a semiconductor chip and a printed circuit board mounted with a semiconductor chip connecting the semiconductor chip to a main substrate have been also developed at a very higher rate. 
     High-speed and high integration of the printed circuit board are requested for developing the printed circuit board mounted with the semiconductor chip. In order to meet the requirements, the printed circuit board is requested to be light and slim and have a fine pattern, excellent electrical characteristics, high reliability, high-speed signal transfer structure, or the like. Therefore, there are many demands for improving and developing the printed circuit board. 
     Meanwhile, in the prior art, a core substrate into which a core layer is inserted to prevent warpage of the printed circuit board has been mainly used. However, the core substrate has problems in view of thickness, for example, being too thick, and a long signal processing time. Therefore, in order to cope with thinning of the printed circuit board according to the development thereof, a coreless substrate that can reduce the entire thickness and the signal processing time by removing the core layer has been in the limelight. 
       FIG. 1  is a cross-sectional view of a printed circuit board according to the prior art. Hereinafter, a method of manufacturing the printed circuit board will be described with reference to the figure. 
     As shown in  FIG. 1 , the printed circuit board according to the prior art is configured to include an insulating layer  5 , a circuit layer  4  that is formed on the insulating layer  5  and includes a pad unit  3 , a solder resist layer  2  that is formed on the outermost layer of the printed circuit board and protects the circuit layer  4 , and a solder ball  1  that is connected with the pad unit  3  and connects the printed circuit board to an external device. 
     The method of manufacturing the printed circuit board constituted as above will be described. 
     First, the multi-layer or single-layer insulating layer  5  and circuit layer  4  are stacked on a carrier (not shown). 
     Then, the solder resist layer  2 , which is formed on the outermost layer, is formed to surround the circuit layer  4 . 
     Then, an opening that exposes the pad unit  3  of the solder resist layer  2  is machined. 
     Then, the solder ball  1  is formed by being subject to printing and reflow processes of a solder paste. 
     Finally, the carrier is removed, thereby completing the manufacture of the printed circuit board having a solder ball. 
     However, in the case of the printed circuit board according to the prior art, a process of forming the opening that exposes the pad unit  3  of the solder resist layer  2  to the outside and processes of printing and reflowing the solder paste should be performed in order to form the solder ball  1 , thereby increasing the manufacturing process and manufacturing costs. 
     In addition, the solder ball  1  is supported by only the pad unit  3  to have weak bonding strength between the solder ball  1  and the printed circuit board, thereby causing problems in that the solder ball  1  is easily broken due to external force such as shearing force or the like or is bent in the shearing force direction. 
     SUMMARY OF THE INVENTION 
     The present invention has been made in an effort to provide a printed circuit board having a bump that is formed together with an inner circuit layer through one process without an additional process, the bump capable of functioning as an external connection terminal, and a method of manufacturing the same. 
     Further, the present invention has been made in an effort to provide a printed circuit board having a bump with large bonding strength between a solder ball and the printed circuit board when the solder ball is additionally bonded to the bump, and a method of manufacturing the same. 
     A printed circuit board having a bump according to a first preferred embodiment of the present invention includes: an insulating layer into which an inner circuit layer is impregnated; a protective layer that is formed under the insulating layer and has an opening exposing a pad unit of the inner circuit layer; and a bump that is integrally formed with the pad unit and is protruded from the inner side of the protective layer to the outside of the protective layer through the opening. 
     Herein, the protruded surface area of the bump is wider than the area of the opening of the protective layer. 
     Further, the bump has a shape of an electrical connection pin that is lengthened toward an outer side direction of the protective layer. 
     Further, the protective layer is a solder resist layer. 
     Further, the inner circuit layer and the bump are formed by a plating process. 
     Further, the printed circuit board having a bump further includes a metal layer that is formed on the surface of the bump, protruded to the outside. 
     A printed circuit board having a bump according to a second preferred embodiment of the present invention includes: an insulating layer into which an inner circuit layer is impregnated; a protective layer that is formed under the insulating layer and has an opening exposing a pad unit of the inner circuit layer; a bump that is integrally formed with the pad unit and is formed in the opening; and an electrical connection pin that is bonded to the top surface of the bump. 
     Herein, the bump and the electrical connection pin are plated and bonded. 
     A printed circuit board having a bump according to a third preferred embodiment of the present invention includes: an insulating layer into which an inner circuit layer is impregnated; a protective layer that is formed under the insulating layer and has an opening exposing a pad unit of the inner circuit layer; a bump that is integrally formed with the pad unit and is protruded from the inner side of the protective layer to the outside of the protective layer through the opening; and an outer circuit layer that is impregnated into the protective layer and of which one surface is exposed to the outside of the protective layer. 
     Herein, the outer circuit layer includes a terminal unit and a dummy pattern, or both the terminal unit and the dummy pattern. 
     A method of manufacturing a printed circuit board having a bump according to a first preferred embodiment of the present invention includes: (A) providing a carrier formed with a groove, including a protective layer formed on one surface thereof; (B) forming a bump in the groove and forming an inner circuit layer including a pad unit connected to the bump on the protective layer simultaneously with forming the bump; (C) stacking an insulating layer on the protective layer on which the inner circuit layer is formed so that the inner circuit layer is impregnated into the insulating layer; and (D) removing the carrier. 
     Herein, step (A) includes: (A1) providing a carrier formed with a first release layer; (A2) forming a protective layer on the carrier; (A3) machining a groove in the carrier, including the protective layer; and (A4) forming a metal layer on the inner circumferential surface of the groove. 
     Further, at step (B), the bump has a shape of an electrical connection pin. 
     Further, a stopper layer is further included in the carrier. 
     Further, the stopper layer is made of metal or ceramic. 
     Further, the surface area of the bump formed in the groove is formed to be wider than the surface of the opening of the protective layer. 
     Further, at step (B), the bump and the inner circuit layer are formed by a plating process. 
     Further, the protective layer is a solder resist layer. 
     Further, step (A) includes: (A1) forming a protective layer on a carrier; and (A2) forming a groove in the carrier, including the protective layer. 
     Further, step (A) includes: (A1) forming a groove in a carrier; (A2) forming a protective layer on the carrier; and (A3) forming an opening in a position corresponding to the groove of the protective layer. 
     A method of manufacturing a printed circuit board having a bump according to a second embodiment of the present invention includes: (A) providing a carrier into which an electrical connection pin is inserted but one surface of the electrical connection pin is exposed to the outside; (B) forming a protective layer on the carrier where one surface of the electrical connection pin is exposed and machining a hole in the protective layer; (C) forming a bump connected to the electrical connection pin in the hole and forming an inner circuit layer including a pad unit connected to the bump on the protective layer simultaneously with forming the bump; (D) stacking an insulating layer on the protective layer on which the inner circuit layer is formed so that the inner circuit layer is impregnated into the insulating layer; and (E) removing the carrier. 
     In this case, the bump and the inner circuit layer are formed by a plating process, and the electrical connection pin and the bump are plated and bonded. 
     A method of manufacturing a printed circuit board having a bump according to a third embodiment of the present invention includes: (A) providing a carrier that has an outer circuit layer formed on one surface thereof and a groove, including a protective layer into which the inner circuit layer is impregnated; (B) forming a bump in the groove and forming an inner circuit layer that includes a pad unit connected to the bump on the protective layer simultaneously with forming the bump; (C) stacking an insulating layer on the protective layer on which the inner circuit layer is formed so that the inner circuit layer is impregnated into the insulating layer; and (D) removing the carrier. 
     In this case, the outer circuit layer includes a terminal unit and a dummy pattern, or both the terminal unit and the dummy pattern. 
     Further, step (A) includes: (A1) forming an outer circuit layer on a carrier; (A2) forming a protective layer on the carrier so that the outer circuit layer is impregnated; and (A3) forming a groove in the carrier, including the protective layer. 
     Further, step (A) includes: (A1) forming a groove in a carrier; (A2) forming an outer circuit layer on the carrier; (A3) forming a protective layer on the carrier so that the outer circuit layer is impregnated; and (A4) forming an opening in a position corresponding to the groove of the protective layer. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG. 1  is a cross-sectional view of a printed circuit board according to the prior art; 
         FIG. 2  is a cross-sectional view of a printed circuit board having a bump according to a first preferred embodiment of the present invention; 
         FIG. 3  is a cross-sectional view of a printed circuit board having a bump according to a second preferred embodiment of the present invention; 
         FIG. 4  is a cross-sectional view of a printed circuit board having a bump according to a third preferred embodiment of the present invention; 
         FIGS. 5 to 11  are process cross-sectional views for explaining a method of manufacturing the printed circuit board having a bump shown in  FIG. 2 ; 
         FIGS. 12 to 16  are process cross-sectional views for explaining a method of manufacturing the printed circuit board having a bump shown in  FIG. 3 ; and 
         FIGS. 17 to 24  are process cross-sectional views for explaining a method of manufacturing the printed circuit board having a bump shown in  FIG. 4 . 
     
    
    
     DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     Various objects, advantages and features of the invention will become apparent from the following description of embodiments with reference to the accompanying drawings. 
     The terms and words used in the present specification and claims should not be interpreted as being limited to typical meanings or dictionary definitions, but should be interpreted as having meanings and concepts relevant to the technical scope of the present invention based on the rule according to which an inventor can appropriately define the concept of the term to describe most appropriately the best method he or she knows for carrying out the invention. 
     The above and other objects, features and advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings. In the specification, in adding reference numerals to components throughout the drawings, it is to be noted that like reference numerals designate like components even though components are shown in different drawings. Further, when it is determined that the detailed description of the known art related to the present invention may obscure the gist of the present invention, the detailed description thereof will be omitted. 
     Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. 
     Structure of Printed Circuit Board Having Bump 
       FIG. 2  is a cross-sectional view of a printed circuit board  100   a  having a bump according to a first preferred embodiment of the present invention. Hereinafter, the printed circuit board  100   a  having a bump according to the present embodiment will be described with reference to the figure. 
     As shown in  FIG. 2 , the printed circuit board  100   a  having a bump according to the present embodiment is configured to include a protective layer  101 , an insulating layer  106  impregnated with an inner circuit layer  102 , and a bump  104 , wherein the bump  104  is integrally connected with a pad unit  103  of the inner circuit layer  102  to be protruded to the outside of the protective layer  101  through an opening  105  of the protective layer  101 . 
     The protective layer  101  is a member that protects the inner circuit layer  102  and supports the bump  104 . 
     In this case, the protective layer  101  may be formed of, for example, a solder resist layer so as to protect the inner circuit layer  102 . In addition, the opening  105  that exposes the pad unit  103  of the inner circuit layer  102  may be formed in the protective layer  101 . 
     The insulating layer  106 , which is a member that is formed on the protective layer  101 , is stacked by impregnating the inner circuit layer  102  formed on the protective layer  101 . 
     In this case, the insulating layer  106  may use composite polymer resin that is generally used as an interlayer isolation material. For example, the insulating layer  106  may use prefreg, such that the printed circuit board  100   a  having a bump can be manufactured to be thinner. Alternatively, the insulating layer  106  may use an Ajinomoto Build up Film (ABF). In addition, the insulating layer  106  may use epoxy-based resin such as FR-4, Bismaleimide Triazine (BT), or the like, but it is not particularly limited thereto. 
     Meanwhile, the present embodiment will describe a case in which the insulating layer  106  and the inner circuit layer  102  are formed in a single layer, a multi-layer printed circuit board may also be configured by stacking a build-up layer including a plurality of insulating layers and circuit layers. 
     The inner circuit layer  102  is a member that is formed on the protective layer  101  to be impregnated into the insulating layer  106 . 
     In this case, the inner circuit layer  102  includes the pad unit  103  that is exposed through the opening  105  of the protective layer  101 , wherein the pad unit  103  may be integrally connected with the bump  104  through the opening  105 . In addition, the inner circuit layer  102  may be made of, for example, a conductive metal such as gold, silver, copper, nickel, or the like. 
     Meanwhile, the pad unit  103  should not be always wider than the surface area of the bump  104  but the pad unit  103  and the bump  104  have the same surface area, thereby making it possible to manufacture a printed circuit board having a padless type bump  104 . 
     The bump  104  is a member that connects between an external device (not shown) and the pad unit  103 , that is, between an external device (not shown) and the printed circuit board  100   a  having a bump. 
     Herein, the bump  104  may function as an external connection terminal as it is. Alternatively, a solder ball (not shown) is additionally formed on the bump  104 , such that a semiconductor chip, an active device, a passive device, or the like may be connected thereto. In addition, the bump  104  has a shape that protrudes into the outside of the protective layer  101 , while being integrally connected with the pad unit  103  through the opening  105  of the protective layer  101 . In this case, the bump  104  is integrally formed with the pad unit  103  by, for example, a plating process. As a result, bonding strength between the bump  104  and the printed circuit board  100   a  may be relatively large. 
     Meanwhile, it is preferable that the protruded surface area of the bump  104  is wider than the surface of the opening  105  of the protective layer  101 . More specifically, when the surface area of the bump  104  is formed to be wider, an area in which the solder ball is in contact with the bump  104  may be formed to be wide when a solder ball is bonded onto the bump  104 . Therefore, when the solder ball is applied with external force such as shearing force or the like, a phenomenon that the solder ball is broken or separated may be reduced as compared to a case in which the surface area of the bump  104  is small. 
     In addition, the bump  104  may have a shape of an electrical connection pin by reducing a diameter of the cross-section of the bump  104  and lengthening thereof. The electrical connection pin becomes a portion to be connected with an external device, for example, a semiconductor chip, an active device, and a passive device. In this case, the solder ball may not be required. 
     In addition, the bump  104  may be configured in a cone shape. In this case, the bump  104  may be bonded to the terminal of the external device using an ultrasonic bonding technology. At this time, vibration energy is concentrated on one point, such that the bump  104  can be more easily bonded to the terminal of the external device as compared to a case in which a surface is in contact with another surface. 
     Meanwhile, the bump  104  is shown to have a cylindrical shape at the opening  105  of the protective layer  101  and have an almost hemispherical shape at the portion protruded into the outside in  FIG. 2 . However, the present invention is not limited thereto but the bump  104  may be implemented to have various shapes. 
       FIG. 3  is a cross-sectional view of a printed circuit board  100   b  having a bump according to a second preferred embodiment of the present invention. Hereinafter, the printed circuit board  100   b  having a bump according to the present embodiment will be described with reference to the figure. Herein, like reference numerals will designate like or corresponding components and the description overlapping with the first embodiment will be omitted. 
     As shown in  FIG. 3 , the printed circuit board  100   b  having a bump according to the present embodiment is configured to include a protective layer  101 , an insulating layer  106  impregnated with an inner circuit layer  102 , a bump  104 , and an electrical connection pin  107 , wherein the bump  104  is bonded to the electrical connection pin  107 . 
     In the present embodiment, the bump  104  may, for example, have a height equal to an outer surface of the protective layer  101 , while not being protruded to the outside of the protective layer  101 , and the electrical connection pin  107  may be bonded to the bump  104  by, for example, a plating process, different from the first embodiment. Alternatively, the bump  104  may be formed to be protruded to the outside of the protective layer  101  and the electrical connection pin  107  may be bonded to the top surface of the protruded bump  104 . 
     The electrical connection pin  107 , which serves to be directly connected with an external device (not shown) or to be connected with an external device (not shown) through a solder ball, is formed to be connected with the bump  104 . 
     Herein, when the electrical connection pin  107  is bonded, there is no need to make the bump  104  long in order to have an electrical connection pin, different from the first embodiment. As a result, the manufacturing process thereof can be simplified. Meanwhile, the electrical connection pin  107  may be formed to have a polygonal column such as a triangular column, a square column, or the like, in addition to the cylindrical shape. 
       FIG. 4  is a cross-sectional view of a printed circuit board  100   c  having a bump according to a third preferred embodiment of the present invention. Hereinafter, the printed circuit board  100   c  having a bump according to the present embodiment will be described with reference to the figure. Herein, like reference numerals will designate like or corresponding components and the description overlapping with the first embodiment and the second embodiment will be omitted. 
     As shown in  FIG. 4 , the printed circuit board  100   c  having a bump according to the present embodiment is configured to include a protective layer  101 , an insulating layer  106  impregnated with an inner circuit layer  102 , a bump  104 , and an outer circuit layer  114 , wherein the outer circuit layer  114  is impregnated into the protective layer  101 . 
     The outer circuit layer  114  is formed to be impregnated into the protective layer  101 , while one surface thereof being exposed to the outside of the protective layer  101 . 
     Herein, the outer circuit layer  114  may include a terminal unit  115  and a dummy pattern  116 . The terminal unit  115 , which is a portion where a passive device or the like is directly connected with the printed circuit board  100   c  having a bump, may be electrically connected with the inner circuit layer  102  through a via 117. In addition, the dummy pattern  116  is a portion not electrically connected with another circuit layer not to be operated in view of a circuit. The dummy pattern  116  supports both ends of the printed circuit board  100   c  having a bump, thereby making it possible to reduce warpage phenomenon of the printed circuit board  100   c  having a bump. 
     Method of Manufacturing Printed Circuit Board Having Bump 
       FIGS. 5 to 11  are process cross-sectional views for explaining a method of manufacturing the printed circuit board  100   a  having a bump according to a first preferred embodiment of the present invention. Hereinafter, the method of manufacturing the printed circuit board  100   a  having a bump according to the present embodiment will be described with reference to the figures. 
     First, as shown in  FIG. 5 , a first release layer  110  is formed on a carrier  108 . 
     In this case, the carrier  108  serves to perform supporting function during a manufacturing process of the printed circuit board  100   a . The carrier  108  may contain, for example, stainless steel or an organic resin material. In particular, in the case of stainless steel, there is an advantage in that it can be easily separated from the printed circuit board  100   a.    
     In addition, when the carrier  108  is removed from the printed circuit board  100   a , the first release layer  110  serves to easily separate the carrier  108  therefrom so that the printed circuit board  100   a , in particular, the protective layer  101 , can maintain its designed shape without being damaged. Herein, the first release layer  110  may be formed by, for example, a release coating or a plasma processing. Alternatively, the first release layer  101  may be a polyethylene terephthalate sheet applied with Si based release agents. 
     Then, as shown in  FIG. 6 , the protective layer  101  is formed on the carrier  108  on which the first release layer  110  is formed. 
     At this time, it is preferable that the protective layer  101  has a length and an area smaller than those of the first release layer  110  so that the protective layer  101  is easily separated from the carrier  108 . 
     Then, as shown in  FIG. 7 , grooves  109  are machined in the carrier  108 , including the protective layer  101  and the first release layer  110 . 
     In this case, the groove  109  is formed to have a shape of the opening  105  in the protective layer  101  and have a dug shape by removing a portion of the carrier  108  in the carrier  108 . Therefore, if the carrier  108  is subsequently separated, the bump  104  protruded to the outside of the protective layer  101  is formed. 
     In addition, it is preferable that the inner surface of the groove  109  formed in the carrier  108  is wider than the cross-section of the opening  105  formed on the protective layer  101 . This the reason that when the bump  104  is formed by plating the groove  109  and a solder ball is bonded to the bump  104 , the wide bonding surface between the solder ball and the bump  104  is advantageous in view of the bonding strength between the solder ball and the printed circuit board  100   c.    
     In addition, the groove  109  may be machined by laser, imprinting or drilling. At this time, in connection with a stopper layer to be described below, it is preferable that the groove  109  is machined by laser. More specifically, a stopper layer (not shown) may further be included in the carrier  108 . When the groove  109  is machined in the carrier  108 , including the protective layer  101 , the stopper layer cannot be penetrated by laser, as a result, it is machined only up to the top surface thereof. Therefore, the grooves  109  have a constant depth, thereby making it possible to form the bump  104  having a constant height. Herein, it is more preferable that the stopper layer is made of materials that cannot be machined by laser, such as metals, ceramics, or composite materials. 
     Meanwhile, the present embodiment describes the case in which the protective layer  101  is formed on the carrier  108  and then the grooves  109  are formed in the carver  108 , including the protective layer  101  but the present invention is not limited thereto. For example, the protective layer  101  is formed after previously forming the grooves  109  in the carrier  108  and then, the openings  105  are formed in the positions of the protective layer  101 , corresponding to the grooves  109 , thereby providing the carrier  108  formed with the grooves  109 , including the protective layer  101 . 
     Then, as shown in  FIG. 8 , a metal layer  111  is formed on the inner circumferential surface of the groove  109 . 
     In this case, the metal layer  111  is bonded to the bump  104  even after the carrier  108  to be described below is separated, and the metal layer  111  is thus previously formed in a final product without forming an additional solder ball, thereby making it possible to reduce processing costs and time. Herein, it is preferable that the metal layer  111  is a solder layer having tin as a main component. 
     Then, as shown in  FIG. 9 , a plating layer is formed on the protective layer  101  including the inside of the groove  109  and the plating layer is patterned, thereby forming the bump  104  formed in the groove  109  and the inner circuit layer  102 . Herein, the plating process is performed once. 
     In this case, for example, an electroless plating process, a plating resist forming process, a patterning process, and an electroplating process are performed on the protective layer  101 , such that the bump  104  is formed in the groove  109 , the pad unit  103  is formed on the portion connected to the bump  104 , and other necessary outer circuit layer  102  is formed. 
     Meanwhile, since the bump  104  is formed by a plating process, the protective layer  101  is very closely bonded to the bump  104  barely having an interval therebetween, thereby narrowing the interval between the bumps  104  as compared to the prior method generally considering exposure tolerance. 
     Then, as shown in  FIG. 10 , the insulating layer  106  is stacked on the protective layer  101  so that the inner circuit layer  102  formed on the protective layer  101  is impregnated into the insulating layer  106 . 
     In this case, the insulating layer  106  may be pressed and stacked using a press plate of which surface is flat such as a stainless plate, while being heated at a softening temperature or more. 
     Then, as shown in  FIG. 11 , the carrier  108  not affecting the operation of the printed circuit board  100   a  having a bump is separated from the printed circuit board  100   a  having a bump. 
     The printed circuit board  100   a  having a bump as shown in  FIG. 11  according to a first preferred embodiment of the present invention is manufactured through the manufacturing process as described above. 
     In addition, a multi-layer printed circuit board may also be manufactured by forming a build-up layer including a plurality of insulating layers and circuit layers on the printed circuit board  100   a.    
       FIGS. 12 to 16  are process cross-sectional views for explaining a method of manufacturing the printed circuit board  100   b  having a bump according to a second preferred embodiment of the present invention. Hereinafter, the method of manufacturing the printed circuit board  100   b  having a bump according to the present embodiment will be described with reference to the figures. Herein, like reference numerals will designate like or corresponding components and the description overlapping with the first embodiment will be omitted. 
     First, as shown in  FIG. 12 , a carrier  108  into which electrical connection pins  107  are inserted from the outer surface thereof is provided. 
     In this case, the electrical connection pins  107  are previously inserted into the carrier  108  through a preparatory work and one surface of the electrical connection pin  107  is formed to be exposed to the outer surface of the carrier  108 . In addition, the electrical connection pin  107  may be made of, for example, the same material as that of the inner circuit layer  102  and the bump  104 . 
     Meanwhile, it is preferable that a second release layer  113  is formed between the carrier  108  and the electrical connection pins  107  and on the top surface of the carrier  108  except portions into which the electrical connection pins  107  are inserted. The reason is that the electrical connection pins  107  can be easily separated from the carrier  108  when removing the carrier  108  later. 
     Then, as shown in  FIG. 13 , a protective layer  101  is formed on the outer surface of the carrier  108  into which the electrical connection pin  107  is inserted and holes  112  are machined in the protective layer  101 . 
     In this case, similar to the first embodiment, it is preferable that the hole  112  is machined by laser and it should be noted that the carrier  108  is to be machined only up to the outer surface thereof. Meanwhile, the electrical connection pin  107  is made of metal, such that the electrical connection pin  107  can function as a stopper layer against laser. 
     Herein, the hole  112  may substantially have the shape of the opening  105  in the protective layer  101 . 
     Then, as shown in  FIG. 14 , a plating layer is formed on the protective layer  101  including the inside of the hole  112  and the plating layer is patterned, thereby forming the bump  104  formed in the hole  112  and the inner circuit layer  102 , the bump  104  being bonded to the electrical connection pin  107 . 
     In this case, when the bump  104  is formed in the hole  112 , the bump  104  may be plated and bonded to the electrical connection pin  107  by applying heat and pressure. 
     Then, as shown in  FIGS. 15 and 16 , the insulating layer  106  is stacked on the protective layer  101  so that the inner circuit layer  102  is impregnated into the insulating layer  106  and the carrier  108  is removed from the printed circuit board  100   b.    
     The printed circuit board  100   b  having a bump as shown in  FIG. 16  according to a second preferred embodiment of the present invention is manufactured through the manufacturing process as described above. 
       FIGS. 17 to 24  are process cross-sectional views for explaining a method of manufacturing the printed circuit board  100   c  having a bump according to a third preferred embodiment of the present invention. Hereinafter, the method of manufacturing the printed circuit board  100   c  having a bump according to the present embodiment will be described with reference to the figures. Herein, like reference numerals will designate like or corresponding components and the description overlapping with the first embodiment and the second embodiment will be omitted. 
     First, as shown in  FIGS. 17 and 18 , a first release layer  110  is formed on a carrier  108  and an outer circuit layer  114  is formed on the first release layer  110 . 
     In this case, the outer circuit layer  114  may be formed by a well-known method such as a semi-additive method, a subtractive method, an additive method, or the like, and may be made of electrically conductive metal. 
     Then, as shown in  FIGS. 19 to 21 , a protective layer  101  is formed on the first release layer  110  on which the outer circuit layer  114  is formed, a groove  109  and a via hole  117   a  are machined in the protective layer  101 , and a metal layer  111  is formed on the inner circumferential surface of the groove  109 . 
     In this case, the via hole  117   a  and the groove  109  may be formed at one time by, for example, laser, and be also formed by different methods. 
     Meanwhile, the present embodiment describes a case in which the outer circuit layer  114  and the protective layer  101  are formed on the carrier  108  and then the grooves  109  are formed in the carrier  108 , including the protective layer  101 . However, for example, the grooves  109  are previously formed in the carrier  108  and the outer circuit layer  114  and the protective layer  101  are formed, and then the openings  105  are formed in the positions of the protective layer  101  corresponding to the grooves  109 , thereby making it also possible to provide the carrier  108  formed with the grooves  109 , including the protective layer  101 . 
     Then, as shown in  FIGS. 22 and 23 , the bump  104  protruded into the outside of the protective layer  101 , the inner circuit layer  102 , and the via 117 that connects the inner circuit layer  102  to the outer circuit layer  114  may be formed in the groove  109 , on the protective layer  101 , and the via hole  117   a  by, for example, a plating process, once. Further, an insulating layer  106  is stacked on the protective layer  101  so that the inner circuit layer  102  is impregnated into the insulating layer  106 . 
     Then, as shown in  FIG. 24 , the carrier  108  is separated from the printed circuit board  100   c  having a bump. 
     The printed circuit board  100   c  having a bump as shown in  FIG. 24  according to a third preferred embodiment of the present invention is manufactured through the manufacturing process as described above. 
     According to the present invention, the printed circuit board having a bump and a method of manufacturing the same forms the bump while simultaneously separating the carrier by machining the groove in the carrier, including the protective layer, to form the bump capable of functioning as an external connection terminal through one process without an additional process, together with the circuit layer, thereby making it possible to reduce manufacturing time and manufacturing costs. 
     In addition, according to the present invention, the bump is integrally formed with the pad unit, thereby making it possible to improve bonding strength between the bump and the printed circuit board. In particular, when the solder ball is additionally bonded to the bump, the surface area of the bump is wide to increase the bonding surface between the solder ball and the bump, such that the bonding strength between the solder ball and the printed circuit board is increased, as a result, required strength can be obtained even though the solder ball becomes small. 
     In addition, according to the present invention, the release layer is formed on the carrier to allow the carrier to be easily separated, thereby making it possible to maintain a designed shape thereof without damaging the protective layer. 
     In addition, according to the present invention, the bump is lengthened to have a shape of an electrical connection pin or the bump and the electrical connection pin are plated and bonded, thereby making it possible to simply form the electrical connection pin through one process. 
     In addition, according to the present invention, the stopper layer is provided in the carrier, thereby making it possible to form the bump having a constant height. 
     In addition, according to the present invention, the outer circuit layer of which one surface is exposed to the outside is impregnated into the protective layer, thereby making it possible to connect a passive device or the like to a terminal unit of the outer circuit layer or reduce warpage phenomenon of the printed circuit board by including the dummy pattern. 
     In addition, according to the present invention, the bump is formed by a plating process to be closely bonded to the protective layer to barely have an interval therebetween, thereby making it possible to further narrow the interval between the bumps. 
     In addition, according to the present invention, when the bump is configured in a cone shape and is bonded to the terminal of an external device by an ultrasonic bonding technology, vibration energy is concentrated on one point, thereby making it possible to more easily bond the bump to the terminal of the external device as compared to a case in which a surface is in contact with a surface. 
     Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, they are for specifically explaining the present invention and thus a printed circuit board having a bump and a method of manufacturing the same according to the present invention are not limited thereto, but those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims. 
     Accordingly, such modifications, additions and substitutions should also be understood to fall within the scope of the present invention.