Patent Publication Number: US-8528477-B2

Title: Inspection system for a sheet-fed recto-verso printing press

Description:
TECHNICAL FIELD 
     The present invention generally relates to an inspection system for a sheet-fed recto-verso printing press. The present invention more particularly relates to such an inspection system for a sheet-fed recto-verso offset printing press. 
     BACKGROUND OF THE INVENTION 
     Sheet-fed recto-verso printing presses are known in the art, in particular for performing simultaneous recto-verso printing of sheets or webs. 
     Swiss patent CH 502 897 discloses a multi-colour recto-verso printing press for performing simultaneous recto-verso offset printing. The press comprises two blanket cylinders contacting one another to form a printing nip where the paper is printed, each blanket cylinder carrying inked patterns to be applied on to the paper. The inked patterns are formed on the surface of the blanket cylinders by means of two groups of inking devices and plate cylinders. Sheets to be printed are fed to the printing location, between the two blanket cylinders, and are transferred, once printed, to a sheet delivery system, typically a so-called chain gripper systems comprising a plurality of spaced-apart gripper bars comprising a series of grippers for holding a leading edge of the sheets. Another example of a similar printing presses can be found in European patent application EP 0 949 069 A1. 
     For the purpose of ensuring a sufficient level of printing quality, it is often desired to carry out inspection of the freshly printed sheets on the printing press itself. One typically speaks in this case of in-line inspection, in contrast to off-line inspection where sheets are inspected separately from the printing press or presses where they were printed. In-line inspection system are for instance described in European patent applications EP 0 527 453 and EP 0 576 824. EP 0 576 824 in particular describes an in-line inspection system for carrying out inspection on a recto-verso printing press. In this example, inspection is carried out in the sheet transfer path between the printing station and a sheet-delivery station of the printing press. 
     Carrying out in-line inspection on recto-verso printing presses is rather complicated because both sides of the printed sheets are printed with fresh ink. Indeed, for inspection to be carried out, one must ensure that, during inspection, the printed sheet to be inspected or at least part of it is appropriately positioned with respect to a reference location. With single-sided printing press, the side of the sheet which has not been printed with fresh ink can be drawn against a reference surface, typically by means of suctions means, inspection of the other side of the sheet being carried out while the sheet is held against the reference surface. Such solution is described in the above-mentioned European patent application EP 0 527 453. With double-sided printing presses, such a solution can only be envisaged if the side of the sheet that is drawn against the reference surface has previously been dried. Otherwise, the contact of the freshly printed side of the sheet with the reference surface would cause smearing and therefore irremediably degrade the printing quality of that side of the sheet. 
     The solutions proposed so far for carrying out in-line inspection on recto-verso printing presses typically consist in locating the inspection system in the sheet-delivery path of the printing press, as proposed in European patent application EP 0 576 824. Further examples of such a principle can be found in European patent applications EP 1 142 712, EP 1 167 034 and EP 1 323 529. A problem with such solutions however resides in the increased complexity of the printing press. This is particularly the case of the solutions described in EP 1 142 712, EP 1 167 034 and EP 1 323 529 which require two separate sheet transport systems, namely a first one to transfer the sheets from the printing station to the sheet inspection system and a second one to transfer the sheets from the inspection system to the sheet-delivery station. 
     Still another problem of the prior art solutions resides in the increased length of the sheet delivery path caused by the presence of the sheet inspection system itself, which thereby increases the footprint of the printing press as a whole. 
     There is therefore a need for a less complicated and more compact solution. 
     SUMMARY OF THE INVENTION 
     An aim of the invention is thus to improve the known sheet inspection system for recto-verso printing presses. 
     More particularly, an aim of the present invention is to provide a solution which does not substantially increase the complexity of the printing press and which can moreover be implemented in existing printing presses without major modifications. 
     Another aim of the present invention is to provide a solution which does not necessitate an increase of the length of the sheet transport path between the printing station and the sheet-delivery station. 
     Still another aim of the present invention is to provide a solution which can efficiently prevent smearing of the sheets during inspection. 
     These aims are achieved thanks to the inspection system and printing press defined in the claims. 
     According to the invention, a more compact solution is provided which does not require any increase of the footprint of the printing press as compared to a press without inspection. In addition, inspection is carried out at a location immediately following the printing operation and while the printed sheets are still adhering to the surface of one of the printing cylinder. Smearing problems are thus reduced to a minimum. 
     Advantageous embodiments of the invention are the subject-matter of the dependent claims. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       Other features and advantages of the present invention will appear more clearly from reading the following detailed description of embodiments of the invention which are presented solely by way of non-restrictive examples and illustrated by the attached drawings in which: 
         FIGS. 1A and 1B  are side views of a sheet-fed recto-verso printing press for performing simultaneous recto-verso printing of sheets, which printing press is equipped with an in-line inspection system according to a first embodiment of the invention; 
         FIG. 2  is a side view of a sheet-fed recto-verso printing press similar to that of  FIGS. 1A and 1B  showing a first machine configuration according to a further embodiment of the invention; and 
         FIG. 3  is a side view of the sheet-fed recto-verso printing press of  FIG. 2  showing a second machine configuration of the press. 
     
    
    
     EMBODIMENTS OF THE INVENTION 
     The invention will be described hereinafter in the context of a sheet-fed offset printing press for printing security papers, in particular banknotes. As this will be apparent from the following, the various embodiments illustrated in the drawings are based on a common machine configuration with the same printing group adapted for simultaneous recto-verso offset printing of the sheets. This printing group is as such similar to that described in European patent application EP 0 949 069 which is incorporated herein by reference. It will however be understood that the printing group could be adapted for performing printing according to other printing processes. 
       FIGS. 1A and 1B  are side views of a sheet-fed offset printing press with an inspection system according to a first embodiment of the invention. The printing group of the press, which is adapted in this case to perform simultaneous recto-verso offset printing of the sheets, comprises in a conventional manner two blanket cylinders (or printing cylinders)  10 ,  20  rotating in the direction indicated by the arrows and between which the sheets are fed to receive multicoloured impressions. In this example, blanket cylinders  10 ,  20  are three-segment cylinders, i.e. cylinder having a peripheral length approximately three times that of the printing length on the sheets. The blanket cylinders  10 ,  20  receive different inked patterns in their respective colours from plate cylinders  15  and  25  (four on each side) which are distributed around the circumference of the blanket cylinders  10 ,  20 . These plate cylinders  15  and  25 , which each carry a corresponding printing plate, are themselves inked by corresponding inking devices  13  and  23 , respectively, in a manner known in the art. The two groups of inking devices  13  and  23  are advantageously placed in two inking carriages that can be moved toward or away from the centrally-located plate cylinders  15 ,  25  and blanket cylinders  10 ,  20 . 
     Sheets are fed from a feeding station  1  located at the right-hand side of the printing group onto a feeding table  2  and then to a succession of transfer cylinders  3  (three cylinders in this example) placed upstream of the blanket cylinders  10 ,  20 . While being transported by the transfer cylinders  3 , the sheets may optionally receive a first impression on one side of the sheets using an additional printing group (not illustrated) as described in EP 0 949 069, one of the transfer cylinders  3  (namely the two-segment cylinder in  FIG. 1A ) fulfilling the additional function of impression cylinder. In case the sheets are printed by means of the optional additional printing group, these are first dried before being transferred to the blanket cylinders  10 ,  20  for simultaneous recto-verso printing. In the example of  FIGS. 1A and 1B , the sheets are transferred onto the surface of the first blanket cylinder  10  where a leading edge of each sheet is held by appropriate gripper means disposed in cylinder pits between each segment of the blanket cylinder. Each sheet is thus transported by the first blanket cylinder  10  to the printing nip between the blanket cylinders  10  and  20  where simultaneous recto-verso printing occurs. Once printed on both sides, the printed sheets are then transferred as known in the art to a chain gripper system  5  for delivery in a sheet delivery station  6  comprising multiple delivery piles (three in this example). 
     The chain gripper system  5  typically comprises a pair of chains holding a plurality of spaced-apart gripper bars (not shown) each provided with a series of grippers for holding a leading edge of the sheets. In the example of  FIG. 1A , the chain gripper system extends from below the two blanket cylinders  10 ,  20 , through a floor part of the printing press and on top of the three delivery piles of the delivery station  6 . The gripper bars are driven along this path in a clockwise direction, the path of the chain gripper system  5  going from the printing group to the sheet delivery station  6  running below the return path of the chain gripper system  5 . Drying means  7  are disposed along the path of the chain gripper system in order to dry both sides of the sheets, drying being performed using infrared lamps and/or UV lamps depending on the type of inks used. In this example, the drying means  7  are located at a vertical portion of the chain gripper system  5  where the gripper bars are led from the floor part of the printing press to the top of the sheet delivery station  6 . 
     At the two extremities of the chain gripper system  5 , namely below the blanket cylinders  10 ,  20  and at the outermost left-hand-side part of the sheet delivery station  6 , there are provided pairs of chain wheels  51  and  52 . 
     In the example of  FIGS. 1A and 1B , the pair of chain wheels  51  are disposed in the immediate vicinity of the first blanket cylinder  10  so that printed sheets can be taken away from the surface of the first blanket cylinder  10  and transferred directly to the chain gripper system  5 . As this will be explained in the following, according to an advantageous embodiment of the invention, the pair of chain wheels  51  can be disposed at a location where they are not anymore adjacent the first blanket cylinder  10  to accommodate space for one or more transfer cylinders between the blanket cylinder  10  and the chain gripper system  5 . 
     Turning now to the inspection system, the printing press shown in  FIGS. 1A and 1B  is further provided with a first inspection device  100  for taking an image of a first side of the printed sheets. As illustrated in greater detail in  FIG. 1B , this inspection device  100  comprises a first line image sensor  110  for performing line-scanning image acquisition of a first side of the printed sheets. “Line-scanning image acquisition” shall be understood as an image acquisition process whereby a surface or object is scanned line after line and the complete image of the surface or object is reconstructed from the plurality of scanned line portions. It is to be understood that line-scanning image acquisition involves a relative displacement of the image sensor with respect of the surface or object to be imaged. In this example, the relative displacement is caused by the rotation of the blanket cylinder  10  transporting the sheet to inspect. 
     More precisely, the first inspection device  100  is disposed in such a way that the first line image sensor  110  visually acquires an image of a printed sheet while the printed sheet is still adhering onto the surface of the first blanket cylinder  10  of the printing press and immediately before the printed sheet is transferred to the chain gripper system  5 . In the embodiment of  FIGS. 1A and 1B , the first inspection device  100  further comprises a mirror  120  for diverting the optical path of the line image sensor  110  onto the surface of the printing cylinder. This mirror  120  advantageously permits to locate and orient the first inspection device  100  in a very compact manner in the printing press. More precisely, since, in this embodiment, the chain wheels  51  of the chain gripper system  5  take a substantial amount of the available space immediately below the blanket cylinders  10 ,  20 , the mirror  120  permits to by-pass the chain wheels  51  and get access to the portion of the circumference of the blanket cylinder  10  between the printing nip and the sheet transfer location where the sheets are transferred to the chain gripper system  5 . 
     Carrying out inspection at this location has shown to be advantageous as the freshly printed sheet is still adhering to the surface of the blanket cylinder  10 . One thus exploits the inherent function of the blanket cylinder as a reference surface for carrying out inspection. In addition, the fresh ink has a sticking effect which prevent the sheets from detaching too easily from the surface of the blanket cylinder  10 . No smearing problems can accordingly occur as the sheet is still in contact with the printing form. In addition, the distance between the printing nip and the sheet transfer location being less than the length of the sheet, inspection is carried out at a time where the sheet is still held between the blanket cylinders  10 ,  20  at the printing nip thereof and/or held by its leading edge by the chain gripper system  5 . 
     As shown in  FIGS. 1A and 1B , the line image sensor  110  and mirror  120  are disposed below the second blanket cylinder  20  and are oriented in such a manner that a first portion of the optical path of the line image sensor  110  extending between the first line image sensor  110  and the mirror  120  is approximately tangential to the circumference of the second blanket cylinder  20  and that a second portion of the optical path of the line image sensor  110  extending between the mirror  120  and the surface of the first blanket cylinder  10  is approximately perpendicular to the circumference of the blanket cylinder  10 . A light source  130  is further disposed immediately below the printing nip so as to illuminate the inspected zone on the sheet carried by the blanket cylinder  10 . 
       FIG. 2  is a side view of a sheet-fed recto-verso printing press similar to that of  FIGS. 1A and 1B  according to a further embodiment of the invention and which shows only the printing group of the printing press with its inspection system. The features that are common with those of  FIGS. 1A and 1B  are designated by the same reference numerals. The only difference with respect to the embodiment of  FIGS. 1A and 1B  resides in the provision of additional bearing arrangements for supporting the chain wheels  51  of the chain gripper system  5  as well as additional transfer cylinders (not shown in  FIG. 2 ). In  FIG. 2 , four bearings are provided and are designated by reference numerals  301 ,  302 ,  303 ,  304  respectively. In  FIG. 2 , only bearings  302  are exploited for supporting the pair of chain wheels  51  in a manner similar to that shown in the embodiment of  FIGS. 1A and 1B . The other bearings  301 ,  303  and  304  are exploited when the press and inspection system are converted to the configuration shown in  FIG. 3 . 
       FIG. 3  is a side view of the sheet-fed recto-verso printing press of  FIG. 2  with the following modifications:
         rather than being disposed adjacent the blanket cylinder  10 , the chain wheels  51  are located further downwards to accommodate space between the blanket cylinder  10  and the sheet take-up location of the chain gripper system  5 . In this case, the chain wheels  51  are supported between bearings  304 ;   a first transfer cylinder  60  is supported between bearings  301  so as to be located adjacent the blanket cylinder  10 . This first transfer cylinder  60 , which is interposed in the path between the blanket cylinder  10  and the chain gripper system  5 , is adapted to take the printed sheets away from the surface of the first blanket cylinder  10  and present the other side of the printed sheets to a second inspection device  200  for inspection thereof; and   a second transfer cylinder  65  is supported between bearing  303  so as to be located adjacent both the first transfer cylinder  60  and the chain wheels  51  of the chain gripper system  5 . This second transfer cylinder  65  ensures that the printed sheets are transferred to the chain gripper system  5  in the same way as in  FIG. 2 , i.e. for clockwise transport by the chain gripper system  5 . As such, the second transfer cylinder  65  could be omitted, but, in such a case, the transporting direction of the chain gripper system would have to be reversed.       

     As mentioned hereabove, the machine configuration illustrated in  FIG. 3  is meant to permit recto-verso inspection of the printed sheets. A first side of the sheets is inspected by means of the first inspection device  100  (as in the other embodiments), while the other side of the sheets is inspected by means of the second inspection device  200 . 
     The second inspection device  200  also comprises a line image sensor  210  for performing line-scanning image acquisition of the other side of the printed sheets. No mirror is required in this example, as the first transfer cylinder  60  enables presenting the other side of the printed sheets directly in front of the line image sensor  210 . A light source  230  is also disposed in order to appropriately illuminate the inspected zone on the sheet carried by the transfer cylinder  60 . 
     The transfer cylinder  60  (as well as transfer cylinder  65 ) is preferably a one-segment cylinder for carrying one sheet at a time and is preferably treated with or comprises an ink-repellent coating for preventing smearing of the printed sheets. Advantageously, the transfer cylinders  60 ,  65  are designed as suction drums with integrated means for aspirating the transported sheet against the surface of the cylinder. Smearing problems are not as such critical in the example of  FIG. 3  as the printed sheets are directly transferred from the blanket cylinder  10  to the transfer cylinder  60 , and from the transfer cylinder  60  to the other transfer cylinder  65 . Smearing problems are exacerbated when the printed sheets are transferred from one type of transporting device to another type of transporting device, such as for instance from a chain gripper system to a cylinder as proposed in EP 1 142 712, EP 1 167 034 and EP 1 323 529, because of the inherent speed differences and speed inaccuracies between the two systems. 
     It will be understood that the embodiments of  FIGS. 2 and 3  demonstrate how the printing press can be switched from one configuration to another without major modifications. 
     It will further be understood that various modifications and/or improvements obvious to the person skilled in the art can be made to the embodiments described hereinabove without departing from the scope of the invention defined by the annexed claims. For instance, while the embodiments show that the freshly printed sheets are carried by the first blanket cylinder  10 , other solutions within the scope of the invention might provide for the transport of the printed sheets by means of the second blanket cylinder  20  which, in such case, would require slight modifications of the chain gripper system  5 , namely modifications relating to the location of the pair of chain wheels and of the direction of transport of the chain gripper system which should be counter-clockwise rather than clockwise. Within the scope of the claims, it shall therefore be understood that the expression “first printing cylinder” and “second printing cylinder” can designate any of the two printing cylinders. In addition, while the invention has been described in connection with a printing press for performing simultaneous recto-verso offset printing, the machine might perform simultaneous printing according to other printing processes.