Patent Publication Number: US-8113353-B2

Title: Harvesting corn cobs

Description:
This application claims the benefit under 35 U.S.C. 119 of Provisional Applications Nos. 60/979,988 filed Oct. 15, 2007 and 60/986,438 filed Nov. 8, 2007 and 60/981,134 filed Oct. 19, 2007 and 61/087,409 filed Aug. 8, 2008, the disclosures of which are incorporated herein by reference. 
    
    
     This invention relates to agricultural harvesting machines and including a device to separate the corn cobs from the residue discharged from a combine when harvesting corn. The arrangement described and claimed herein can be towed behind a combine harvester to directly receive the material from the combine harvester or may be towed separately after the combining action is complete and includes a pick-up at the front of the inlet conveyor in order to pick up the material from the ground 
     BACKGROUND OF THE INVENTION 
     World ethanol production is expected to experience double-digit growth in the next years. Much of the growth is expected to occur in the United States where, with the current pace of expansion, the United States will be the leading producer of ethanol in the near future. 
     In the United States, ethanol is made almost exclusively from corn. As of December 2006, 16% of the United States corn crop was being used to displace 3% of the nation&#39;s annual gasoline consumption. The US government has a stated goal of reducing its dependence on foreign oil by 20%. If this reduction were to come entirely from corn based ethanol it would use up the nation&#39;s corn crop. As a result there has been a considerable amount of research in the production of ethanol from other sources. 
     Government and private sector scientists have been working on ways to produce ethanol from cellulosic material. Ethanol produced from switch grass, mixed prairie grasses and woody plants grown on marginal land could potentially meet the growing demand for green fuel. One leading company has targeted the collection of corn cobs—a current waste material—as a cellulosic ethanol feed stock. 
     Corn Cobs have been used in the manufacture of a great number of items in the past, however in the last 10 years interest in corn cobs has waned. There is currently no commercially available equipment to collect corn cobs and a very small number of people that have built equipment to collect cobs themselves. The residue from the corn harvesting process after the shelled corn kernels have been extracted in the combine harvester includes the cobs and the remaining crop residue which is called herein “stover”. 
     Current methods to collect cobs are very crude. A small number of farmers have built equipment to be mounted or pulled behind their combines. 
     Problems with Existing Technology: 
     Heavy cart behind combine—17000 lbs—combines are designed to pull a maximum of 10000 lbs; 
     Cleaning methods are not sophisticated enough to properly collect all cobs so there is a large amount of wasted cobs; 
     The operator has to stop harvesting to empty the cart. 
     One solution includes a collection tank mounted above a combine&#39;s grain tank—making the additional load too high and too heavy for current combines; this will be very difficult to be made commercially available with the diverse number of combine designs manufactured over the last 20 years. 
     The following prior patents are relevant to this field: 
     U.S. Pat. No. 6,358,141 Stukenholtz issued Mar. 19, 2002 discloses a collection system on a combine harvester with at least two on-board bins and appropriate cob separation equipment is detailed on the harvester itself. 
     U.S. Pat. No. 5,941,768 Flamme issued Aug. 24, 1999 discloses a cob collection unit which is pulled behind the combine to collect on a first conveyor all the residue discharged from a combine. A separation unit behind the conveyor includes a second conveyor and utilizes a fan to suck the stover off of the cobs as they are released from the top of the second conveyor and to blow the stover back onto the field. The heavier cobs are conveyed by a third conveyor belt up into the top of a collection tank. A fan housing is located at the rear end of the first conveyor, and the residue is sucked through the fan inlet and blown out of the fan outlet. 
     U.S. Pat. No. 5,256,106—Shrawder—A combine is improved to reduce corn cobs to usable segments by adjusting clearances and a conveyor is added behind the cleaning shoe. 
     U.S. Pat. No. 4,892,505—Shrawder—A combine is improved to reduce corn cobs to usable segments by adjusting clearances and a conveyor is added behind the cleaning shoe. 
     U.S. Pat. No. 4,600,019—McBroom—A sieve is designed for a combine to allow the passage of corn and corn cobs through. 
     U.S. Pat. No. 4,548,213—Phillips—A corn cob sieve is shown with its geometry designed to allow passage of corn and corn cobs through. 
     U.S. Pat. No. 4,188,160—Corbet—A residue saver is shown that is mounted behind the combines sieve. The residue saver can be adjusted to save all materials or only large residue such as corn cobs. The saved residue is blown into a trailing wagon. 
     U.S. Pat. No. 3,680,291—Soteropulos—A corn harvesting machine is depicted which harvests and chops up both the corn and the stover. The grain is stored in a tank, and the stover is stored in a second tank or spread back on the ground. 
     U.S. Pat. No. 3,640,055—Looker—A two row self propelled corn picker is shown with a blower mounted behind the corn header to blow loose material out of the side of the machine. The husks are blown away as they drop from an elevated picker head. Side panels project upward and outward from the sides of the conveyor and a specially constructed blower is mounted above the bottom conveyor for directing streams of air laterally. As the crop slides down the side panels it is cleaned of trash with counter flowing streams of air. 
     U.S. Pat. No. 2,822,811—Slavens—A corn husking machine is detailed where the corn ear is picked and husked. A fan is used to blow and separate the husks from the ear corn. 
     SUMMARY OF THE INVENTION 
     According to a first aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising: 
     a wheeled cart having a hitch coupling; 
     a conveying arrangement having an inlet for collecting material discharged from the combine harvester; 
     a separating arrangement for separating cobs from residue to be discharged; 
     and a tank for receiving the cobs from which the residue has been separated; 
     and an unload mechanism for unloading the cobs from the tank while the combine harvester continues to harvest the corn and the collection of the cobs continues. 
     According to a second aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising: 
     a wheeled cart having a hitch coupling for attachment to a rear hitch of the combine harvester to be towed behind the combine harvester; 
     a conveying arrangement having an inlet end for collecting material discharged from the combine harvester; 
     a separating arrangement for separating cobs from residue to be discharged; 
     and a tank for receiving the cobs from which the residue has been separated; 
     wherein power for driving the conveying arrangement and the separating arrangement is obtained from the combine harvester. 
     According to a third aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising: 
     a wheeled cart having a hitch coupling for attachment to a rear hitch of the combine harvester to be towed behind the combine harvester; 
     a conveying arrangement having an inlet end for collecting material discharged from the combine harvester; 
     a separating arrangement for separating cobs from residue to be discharged; 
     and a tank for receiving the cobs from which the residue has been separated; 
     wherein the hitch coupling includes a quick detachable hitch which allows side to side and front to rear movement of a hitch coupling relative to the cart. 
     According to a fourth aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising: 
     a wheeled cart having a hitch coupling; 
     a conveying arrangement having an inlet for collecting material discharged from the combine harvester; 
     a separating arrangement for separating cobs from residue to be discharged; 
     and a tank for receiving the cobs from which the residue has been separated; 
     wherein the separating arrangement includes a blower-fan generating an air stream for blowing air through the discharged material as it is discharged from a conveyor; 
     and wherein there is provided a spreading guide which is engaged by the air from the blower and is used to disperse the residue to be discharged to the ground from the separating arrangement. 
     According to a fifth aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising: 
     a wheeled cart having a hitch coupling; 
     a conveying arrangement having an inlet for collecting material discharged from the combine harvester; 
     a separating arrangement for separating cobs from residue to be discharged, 
     and a tank for receiving the cobs from which the residue has been separated; 
     wherein the separating arrangement includes a blower generating an airstream into which the material to be separated is discharged at the end of a conveyor. 
     According to a sixth aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising; 
     a wheeled cart having a hitch coupling for attachment to a rear hitch of the combine harvester to be towed behind the combine harvester; 
     a conveying arrangement having an inlet end for collecting material discharged from the combine harvester; 
     a separating arrangement for separating cobs from residue to be discharged; 
     and a tank for receiving the cobs from which the residue has been separated; 
     wherein air expelled from the combine harvester is captured and redirected by the separating arrangement. 
     According to a seventh aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising: 
     a wheeled cart having a hitch coupling; 
     a conveying arrangement having an inlet for collecting material discharged from the combine harvester; 
     a separating arrangement for separating cobs from residue to be discharged; 
     and a tank for receiving the cobs from which the residue has been separated; 
     the conveying arrangement including at least one auger for receiving separated cobs from the separating arrangement and for feeding the cobs through a front wall of the tank so as to push cobs upwardly into the tank. 
     According to a eighth aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising: 
     a wheeled cart having a hitch coupling; 
     a conveying arrangement having an inlet for collecting material discharged from the combine harvester; 
     a separating arrangement for separating cobs from residue to be discharged; 
     and a tank for receiving the cobs from which the residue has been separated; 
     wherein the separating arrangement includes a blower generating an air stream through which the material falls for separation in the air stream and wherein there is provided a spreading guide into which the airstream enters for dispersing the residue to be discharged to the ground from the separating arrangement; 
     wherein the spreading guide comprises a hood over the separating arrangement which contains guide surfaces for directing the material out to the sides and separating edges along the sides over which the material can fall. 
     According to a ninth aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising: 
     a wheeled cart having a hitch coupling; 
     a conveying arrangement having an inlet for collecting material discharged from the combine harvester; 
     a separating arrangement for separating cobs from residue to be discharged; 
     and a tank for receiving the cobs from which the residue has been separated; 
     wherein the separating arrangement includes plurality of separating sections each including an arrangement for directing an airstream into which the material to be separated is discharged at the end of a conveyor. 
     According to a tenth aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising: 
     a wheeled cart having a hitch coupling; 
     a pick-up for collecting a swath of material discharged from the combine harvester including cobs; 
     a separating arrangement for separating cobs from residue to be discharged; 
     and a tank for receiving the cobs from which the residue has been separated. 
     According to an eleventh aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising: 
     a wheeled cart having a hitch coupling; 
     a conveying arrangement having an inlet for collecting material discharged from the combine harvester; 
     a separating arrangement for separating cobs from residue to be discharged; 
     and a tank for receiving the cobs from which the residue has been separated; 
     wherein the separating device includes a cob sieve and an air plenum underneath the sieve to supply air upwardly through the sieve. 
     According to a twelfth aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising: 
     a wheeled cart having a hitch coupling; 
     a conveying arrangement having an inlet for collecting material discharged from the combine harvester; 
     a separating arrangement for separating cobs from residue to be discharged; 
     and a tank for receiving the cobs from which the residue has been separated; 
     wherein a single air source is used for the separating arrangement and for at least partly conveying the cobs. 
     According to a thirteenth aspect of the invention there is provided an apparatus for collecting corn cobs discharged from a rear of a combine harvester when used to harvest corn, the apparatus comprising: 
     a wheeled cart having a hitch coupling; 
     a conveying arrangement having an inlet for collecting material discharged from the combine harvester; 
     a separating arrangement for separating cobs from residue to be discharged; 
     and a tank for receiving the cobs from which the residue has been separated; 
     wherein the separating device includes an air jet device for directing air though the open space and at least one guide surface on a side of the open space from the air jet device arranged such that lighter materials are discharged while the cobs fall into a bottom of the open space. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       One embodiment of the invention will now be described in conjunction with the accompanying drawings in which: 
         FIG. 1  is a side elevational view of a cob harvesting machine according to the present invention attached to a combine harvester. 
         FIG. 2  is an isometric view from the top and one side of the machine of  FIG. 1 . 
         FIG. 3  is a top plan view of the machine of  FIG. 1 . 
         FIG. 4  is a longitudinal cross sectional view of the machine of  FIG. 1  taken along the lines  4 - 4  of  FIG. 7 . 
         FIG. 5  is a front elevational view of the machine of  FIG. 1 . 
         FIG. 6  is a rear elevational view of the machine of  FIG. 1 . 
         FIG. 7  is a transverse cross sectional view of the machine of  FIG. 1  taken along the lines  7 - 7  of  FIG. 4 . 
         FIG. 8  is an isometric view from the top, rear and one side of the separating and conveying section of the machine of  FIG. 1 . 
         FIG. 9  is an isometric view from the same position as  FIG. 8  of the separating and conveying section of the machine of  FIG. 1  with the covers of the hood removed. 
         FIG. 10  is a side elevational view of the separating and conveying section as shown in  FIG. 9 . 
         FIG. 11  is a cross sectional taken along the same lines as  FIG. 4  view of the separating and conveying section as shown in  FIG. 9 . 
         FIG. 12  is an end elevational view of the separating and conveying section as shown in  FIG. 8 . 
         FIG. 13  is a cross sectional view of the separating and conveying section taken along the lines  13 - 13  of  FIG. 11 . 
         FIG. 14  is a side elevational view of a second embodiment of cob harvesting machine according to the present invention. 
         FIG. 15  is a top plan view of the machine of  FIG. 14 . 
         FIG. 16  is a rear elevational view of the machine of  FIG. 14 . 
         FIG. 17  is a side elevational view of the machine of  FIG. 14  on an enlarged scale. 
         FIG. 18  is an isometric view of the separation section of the machine of  FIG. 14 . 
         FIG. 19  is a transverse cross sectional view of the separation hopper of the machine of  FIG. 14 . 
         FIG. 20  is a top plan view of the machine of  FIG. 14  showing the hitch coupling. 
         FIG. 21  is a side elevational view of a third embodiment of cob harvesting machine according to the present invention. 
         FIG. 22  is a side elevational view of a part only of the embodiment of  FIG. 21 . 
         FIG. 23  is an isometric view from the bottom and one side of the embodiment of  FIG. 21 . 
         FIG. 24  is a side elevational view of a fourth embodiment of cob harvesting machine according to the present invention. 
         FIG. 25  is top plan view of the embodiment of  FIG. 24 . 
         FIG. 26  is a side elevational view of a part only of the embodiment of  FIG. 24 . 
         FIG. 27  is an isometric view from the bottom and one side of the embodiment of  FIG. 24 . 
     
    
    
     In the drawings like characters of reference indicate corresponding parts in the different figures. 
     DETAILED DESCRIPTION 
     A cob harvesting system is generally indicated at  10  and is arranged to be towed behind a combine harvester  11  having a rear ground wheel  11 A and a hitch indicated at  12 . The combine harvester has at the rear end a discharge system generally indicated at  14  where crop residue is ejected and is commonly arranged to be deposited on the ground behind the combine harvester or distributed in a spread pattern. 
     The combine harvester may therefore include a chopper at the rear end where the chopper is for the purposes of use of this machine removed or moved to a near inoperative location. The chopper includes a chopper drive output pulley generally indicated at  15 . 
     The cart  10  includes a frame  16  carried on ground wheels  17 . The frame  16  carries a tank  18  with a front wall  19 , a rear wall  20  and side walls  21  converging to a base  22 . The tank is arranged longitudinally of the frame with the base  22  providing a discharge arrangement longitudinally of the base so that the collected materials can be carried along the base to one end for discharge. 
     In front of the tank  18  is provided a separating section generally indicated at  23 . In front of the separating section  23  is provided a conveyor  24  which carried the collected materials from the combine rearwardly into the separating section. 
     The conveyor  24  comprises a conveyor belt  25  carried on rollers  26  or a slide surface mounted on side frame members  27  of the conveyor section. The conveyor rollers  26  include a front roller  26 A which is located at a position at the combine harvester so that the discharged crop materials including the cobs and additional separated materials are collected on the forward end of the conveyor and are conveyed upwardly and rearwardly to a rear end of the conveyor belt at rear roller  268 . 
     The separating section  23  includes a covering hood  28  with a front wall  29  at the rear of the conveyor  24 . The hood has a rear wall  30  located at the front wall  19  of the hopper. The hood  28  extends outwardly beyond the sides of the conveyor  24  to depending side walls  31  and  32  are respective sides of the hood. 
     As best shown in  FIGS. 4 and 11  which show the separating system in cross section, a the rear end of the conveyor  24  there is provided an opening  33  at the front wall  29  of the hood  28  which includes a restriction member  34  which is of V-shape and extends downwardly toward the rear end roller  26 B of the conveyor so as to form an air inlet across the width of the rear of the conveyor but that air inlet is restricted so as to form a venturi effect acting to draw the material through the opening  33  into the area under the hood  28 . 
     The separating section  23  includes three blowers  35 ,  36  and  37  together with three additional conveyors  38 ,  39  and  40 . Each blower,  35 ,  36  and  37  includes a duct guide for the air expelled from the blower as indicated at  41  so that the air from the blower across the full width of the cylindrical blower is carried tangentially from the blower and then upwardly and rearwardly along a path  42  through an opening inclined upwardly and inwardly so that the air stream generated by the blower tends to move upwardly and rearwardly into the area under the hood  28 . Each blower co-operates with a rear end of a respectively one of the conveyors  24 ,  38 , and  39  so that the material reaching the end of the respective conveyor is discharged into a respective open space underneath the end of the conveyor through which the air stream passes. Each of the subsequent conveyors  38 ,  39  and  40  has a feed end located underneath the discharge end of the previous conveyor so that the material discharging from the rearward end of the previous conveyor falls through the air stream with heavier materials landing on the inlet end of the subsequent conveyor and lighter materials being pushed upwardly into the area under the hood  28  above the respective conveyor. 
     Each of the blowers  35 ,  36  and  37  is cylindrical as best shown in  FIG. 13  with a guide wall  41  guiding the air expelled by the cylindrical blower in the required path upwardly and rearwardly. The wall  41  co-operates with an inner wall  41 B to form a duct which guides the air into a nozzle  41 C defining the air stream in the path  42 . The duct defined by the wall  41  and the wall  41 B directs the air so that it enters the space underneath the discharge end of the previous conveyor at a position immediately above the feed end of the subsequent conveyor so that all of the material falling toward the inlet end of the subsequent conveyor passes through the air stream and air stream acts as a separation system based upon the ratio of weight to surface area of the materials in the air stream. 
     The effects of the air stream at each of the separation sections can be adjusted by adjusting the rate of rotation of the blower and by adjusting the position of the fan air trajectory. 
     The adjustments are preferably set so that the air velocity at the first separation section at the blower  35  is preferably of the lowest air velocity so as to effect the maximum extraction of the lighter materials without blowing out cobs so that the lighter materials are expelled upwardly into the forward end of the hood  28 . The second and third separation sections are preferably of a higher air velocity since the amount of the lighter materials to be separated is now much reduced so that there is a reduced tendency to carry out cobs with the airflow and the residue therein. 
     As best shown in  FIGS. 11 and 13 , the width of the blowers is approximately equal to the width of the conveyors so that side walls  43  and  44  of the separation system confine the width of the material so that the material remains in the same width as it enters the conveyor  24 . The side walls  43  and  44  extend upwardly into side wall portions  43 A and  44 A above the separation zones so that the material in the air streams in the separation sections remains confined inwardly of these wall portions as the material moves upwardly to a position underneath the hood  28 . Each of the wall portions  43 A and  44 A includes an upper rolled section  43 B and  44 B which is smoothly curved from an inner edge at the wall portion outwardly approximately through 180° to an outer edge  43 C,  44 C. These wall portions  43 A and  44 A together with the top edges thus provide separating edges where the material remains to be collected onto the next conveyor if it fails to reach a position over the top edge  43 B,  44 B. If the material remains inside that edge it can fall backward into the system and be deposited on the next conveyor. If the material is sufficiently light to pass over this upper edge into the area outside the side walls  43  and  44  then this material on reaching that position is discharged outwardly and downwardly to a position at the side of the separating section within the side walls  31  and  32 . The space between the side wall  43  and the side wail  32  thus defines a channel within which the material can fall downwardly and indicated at  43 D. Symmetrically a channel is provided outside the wall  44  and indicated at  44 D. In order to direct the air in the air stream coming from the respective blower so that air moves outwardly into these two channels  43 D and  44 D, there is provides a curved guide surface  45  which has a bottom nose  45 A facing downwardly at the center of the hood so as to separate the upcoming air stream  42  into two sections  42 A and  42 B which move upwardly and outwardly into the respective sides. From the nose  45 A, each side includes a concave curved wall portion  45 B and  45 C respectively which moves upwardly and outwardly to terminate at an edge  45 D,  45 E at the top wall of the hood. At that respective edge, the air is turned downwardly and outwardly by an upper portion  32 A,  31 A of the side walls  32  and  31  respectively. Thus the air moving upwardly on the path  42  is separated and moved outwardly and accelerated by the fact that the space between the edges  45 D and  45 E and respective side wall  43 B and  44 B decreases in cross section. 
     In this way lighter materials which are drawn in that air stream upwardly and outwardly can pass over the edges  43 B and  44 B and can be discharged outwardly and downwardly. 
     The blowers  35 ,  36  and  37  are partly surrounded by a part cylindrical housing  41 X and each acts to draw air into the cylindrical interior of each blower through a large intake  41 Y in the housing  41 X across the width of the fan (from the 12.00 to 3.00 positions in the elevation as shown). 
     The high air velocity of the fans, discharging in a rearward direction, acts to create a venturi effect causing the air and residue discharged from the rear of the combine to be drawn into the separation chamber. This reduces the formation of the typical cloud of dust and particles behind the combine and acts to guide that air and trapped materials into the separation system to be carried into the hood  28  and onto the ground beside the machine. 
     Each blower  35 ,  36 ,  37  has its own duct defined by the wall  41  on one side and the wall  41 B on the other side. The duct extends upwardly and rearwardly so that the fan or blower is below the area where the separation occurs at the mouth of the duct. The wall  41  starts at a position spaced from the periphery of the housing of the fan so as to leave a slot shaped gap  41 G along the end of the housing at the position where the air leaves the fan to enter the duct which is of sufficient size to allow any cobs falling back into the duct to escape from the duct. This slot is provided to accommodate a situation where the fan stalls or the machine stalls or the flow is blocked in some way which reduces the air flow to a level where cobs can fall into the duct. In order to prevent those cobs being present in the fan when it re-starts or while it rotates with the risk of damage to the fan blades. The slot allows any cobs (or other material) falling back into the duct to escape from the duct rather than enter the fan. 
     The separation system therefore draws in air and residue and acts to separate the heavier cobs and related materials from the lighter particles and leaves which are to be discharged. Those materials are then discharged in a controlled stream over the edges  43 B and  44 B and into the discharge ducts  43 D and  44 B where they can be deposited effectively onto the ground on either side of the separation system. 
     The separation system includes an intermediate wall  46  parallel to the rear wall  30  and between the rear wall  30  and the front wall  29 . The front wall  29  is inclined downwardly and forwardly as indicated at  29 A so as to define a front edge at the venturi  33 . Behind the front wall  29  is located a vertical wall  47  which is parallel to the wall  46  and defines with it the separating section at the forward end of the hood  28 . Behind the wall  46  and in front of the wall  30  is provided a second separating section so that these are separated into two individual chambers as best shown in  FIGS. 9 and 10 . In these two chambers as indicated at  48  and  49 , the separation occurs with a provision of the wall  46  acting to provide better control of the separation so that the majority of the separation occurs in the first section and a more fine separation can be controlled in the second section at the rear. It will be noted from these figures and particularly  FIG. 10  that the side edges  43 B and  44 B are inclined upwardly and rearwardly parallel to a gradual incline of the separation system so that each of the separation sections is slightly above the previous separating section. However at a rear end of the side edge  44 B there is provided an upwardly inclined section  44 F which inclines upwardly and rearwardly as the wall  46 . Thus the material tending to slide rearwardly on this edge  44 B is prevented from pinching at the wall  46  and is better discharged from the separating edge  43 B in the separating action. Similarly the upper edge  44 B in the area of the second separation chamber  49  includes a rear portion  44 G which is also inclined upwardly and rearwardly. It will be noted that the edge  44 B in the second chamber  49  is raised above the edge  44 B in the first chamber so as again to control more effectively the different separation effects within the two separate chambers. 
     Each of the conveyors  24 ,  38  and  39  is a belt conveyor mounted on supporting rollers having a width across the full width of the collection and separation systems. The conveyor  40 , however, is defined by a pair of parallel augers  40 A and  40 B which are arranged side by side and are arranged to project upwardly and rearwardly through the front wall  19  of the tank  18 . The parallel augers are best shown in  FIG. 9  and comprise a pair of parallel tubes  40 C and  40 D leading upwardly and rearwardly from a feed hopper section  40 E at the lower end. As shown in  FIG. 11 , the material discharge from the upper end of the conveyor belt  39  falls downwardly through the air stream of the blower  37  and if sufficiently heavy falls through the opening into the feed hopper  40 E of the last conveyor arrangement  40 . The inner hopper  40 E divides into two sections each entering a respective one of the tubes  40 C and  40 D. Downstream of the hopper, the tubes  40 C and  40 D are arranged to surround two auger flights  40 F and  40 G each in a respective one of the tubes. In an area  40 H between the tubes, the wall dividing the tubes is open to provide an area between the two auger flights which is open. Thus the tubes form a conduit surrounding the auger flights so that the cobs are carried upwardly and rearwardly by the auger flights so as to enter through the front wall  19  of the tank. The front wall  19  includes an inclined section  19 A which is inclined downwardly and rearwardly to the bottom of the tank. The conduit formed by the tubes  40 C and  40 D is substantially at right angles to the inclined portion  19 A so as to emerge through an opening  40 J in the inclined portion  19 A. Thus the auger flights feed the material upwardly and push the material into the tank. When the tank is empty, the material fed through the opening  40 J simply slides down the inclined wall  19 A to the base of the tank. As the tank begins to fill, the material builds up over the opening  40 J and further material is pushed upwardly into the material already resting on the wall  19 A. The material is thus fed into the tank without the material falling through air. It has been found that this method for filling the tank avoids the situation where discharge of the material over a top wall of the tank acts to spread the material unevenly in the tank since the material tends to separate based upon the weight to surface area ratio. Thus if material where to be fed over the top wall of a tank in a stream from a conventional belt conveyor, there is a tendency for the heavier cobs to fall at the rear of the tank and the lighter materials to fall at the front of the tank. This uneven filling makes discharge of the material from the tank more difficult and is better if the material is evenly spread through the tank by the filling system through the front wall as shown and described. 
     The tank includes a tank discharge system best shown in the plan view of  FIG. 3  and the cross sectional view of  FIG. 7 . The discharge system includes a first discharge auger  50 , a second lifting auger  51  and a third side discharge auger  52 . Each of the augers  51  and  52  comprises an auger flight  53  mounted within a tube  54  and extends from a feed opening  55  to a discharge  56 . The auger  52  projects through the side wall of the tank at a position adjacent the rear corner with the feed opening  55  located at that corner so that the auger tube extends outwardly to the sides of the tank to a sufficient distance to allow loading of a vehicle moving along side the tank with the discharge opening  56  projecting downwardly at the outer end of the auger tube. The auger  51  extends upwardly from the base at an angle so that the discharge opening  56  of that tube discharges into the open feed opening  55  on the tube  52 . At the base, the auger  50  is not enclosed but includes an auger flight  57  which is located adjacent the curved base portion  58  of the bottom of the tank. The bottom of the tank includes a bottom hopper portion extending from the front wall  19 A to the rear wall of the tank. The auger flight  57  is mounted within the hopper portion and carries the material along to the feed end  55  of the auger flight  51 . 
     In order to properly deliver the corn cobs from the tank along the base by the auger flight  57  and through the augers  51  and  52 , the clearance between an outer diameter of the auger flight and the closest part of a delivery tube is greater than two times the diameter of the cobs so as to leave a space between the edge of the flight and the tube to prevent pinching of the cobs in the space. Cobs are typically of the order of 1.0 to 1.5 inches in diameter so that a minimum spacing of 2 to 3 inches is desirable. However the spacing can be greater than two times the cob diameter so that it can be as much as four times leading to a maximum preferred spacing of 6 inches. The arrangement described herein can provide a large chase cart for use with the cob harvesting system whether a chase cart has the capacity of the order of 2.5 times the capacity of the tank  18 . The cart should preferably have an unloading system of emptying the cart in less than 3 minutes. 
     Thus also the flighting  57  is spaced from the base of the tank by a similar distance which is selected to be four times the diameter of the typical corn cob. This allows the cobs to be quickly moved to the conveyor auger  51  along the bottom of the tank without binding or shearing and dramatically reduces power requires and stress on delivery tube and drive line. 
     The auger  52  is mounted for movement to a transport position using conventional cylinder and hinging arrangements which are well known to a person skilled in the art. 
     The unload mechanism defined by the three augers can be operated while the system continues to harvest and separate since these elements are independent of the separation system and the feed system of the conveyor  24  thus allowing the combine harvester to continue in operation and the collection of the cobs to continue while the temporarily stored cobs in the tank are discharged into the chase cart. For this purpose a switch  60  is provided in the cab shown schematically at  61  in  FIG. 1 . 
     Power for driving the various components on the cart is provided by a pump  62  mounted on the combine harvester at the chopper drive pulley  15 . The pump  62  is driven therefore by the pulley so as to generate power for all the components of the cart. The pump is connected to the cart by hydraulic lines  63  which communicate with the various hydraulic motors for the components. Thus the blowers  35 ,  36  and  37  each have a hydraulic drive motor  351 ,  361  and  371 . Thus each of the conveyors has a drive motor  241 ,  381  and  391 . The final conveyor  40  also includes hydraulic drive motors  401 . The discharge components in the tank also have hydraulic motors which are not visible. The hydraulic system includes a return tank  65  from which the fluid is returned to the pump  62  with the raised position of the tank  65  providing a head for pump of the drive system. The cart also includes a hitch coupling with a quick detachable hitch allowing the cart to be readily attached to and removed from the combine harvester when required. The hitch arrangement is not shown in  FIGS. 1 through 13  but is shown in more detail in  FIG. 21  as described hereinafter. The use of the quick detach hitch together with the use of the power from the combine to drive the cart allows a quick attach system by which the cart can be attached to the combine when the combine is harvesting corn but can be removed from the combine very quickly when the combine is used for harvesting other materials. As soon as the cart is removed, the drive to the pump  62  can be disconnected and the drive pulley  15  reconnected to the chopper which is also moved to the deployed position if required for use with the crop to be harvested. 
     In  FIG. 4  there is shown a modification to the embodiment described above in which the cart is arranged to be towed behind a tractor and includes a pick-up generally indicated at P. Thus instead of collecting the material directly from the rear of the combine, the harvester is towed around the field after the combine has finished its work to pick up a swath of the discharged material from the combine. The pick-up is of a conventional nature of the type commonly used on a baler. Apart from this modification, the construction remains unchanged except that the power to the cart is provided by the hydraulic output of the tractor so that the pump  65  is not required. 
     The following description of further embodiments of the invention discloses elements and features which may also be used in the first embodiment described above. 
     Referring to  FIGS. 14 and 15 , a corn cob harvesting machine  110  is pulled behind the rear end of a typical combine  111 . The combine  111  is equipped with a specialized hitch  112  to quickly disconnect the cob harvesting machine, as it is a common practice to switch between harvesting corn and soybean on a daily basis dependant on the weather. The cob harvester is powered hydraulically by a drive system  113  taking power from combine&#39;s chopper drive. 
     The corn cob harvester includes an inlet conveyor  120  that has a feed hopper  121  placed under the combine&#39;s residue outlet  114 . It is preferable that the residue from the sieves  115  as well as the walkers or rotors  116  (depending on combine type) be combined in the inlet conveyor&#39;s hopper to capture all possible cobs. 
     The inlet conveyor  120  elevates the residue and drops the residue onto the cob separating mechanism in the form of a sieve  122 . The cob separating mechanism  122  includes a fan  123  for generating air velocity from a plenum  124  underneath the sieve  122  through the residue. The cobs fall through the separating device into a bottom trough  125  and are elevated through delivery tube  126  by air pressure into the collection tank  127 . A spreading mechanism  128  in the form of a horizontal fan distributes the remaining undesired stover back out onto the field. 
     Referring to  FIGS. 15 and 16 , when the cobs fill the tank  127  the unload circuit may be activated from the combine operator&#39;s cab via an electrical switch. The unload conveyor  130  is first unfolded from a transport position  134  to the field working position  135  extending outwardly to one side of the tank. Once in position the conveyor can be operated. An agitation device  131  in the tank, in the form of a longitudinally extending rotary member which rotates about its longitudinal axis to engage the cobs with arms or fingers, keeps the cobs from bridging over the outlet conveyor. A metering drum  132  located just above the bottom of the outlet conveyor, turns slowly about an axis transverse to the conveyor belt while the conveyor discharges cobs from the tank. An adjustable metering jaw  133  which provides a plate mounted at its upper end at a height generally aligned with the metering drum and is adjustable in angle about a longitudinal axis at the upper mounting so that the lower end can pivot toward and away from the drum over the bottom end of the conveyor belt, works in conjunction with the metering drum to ensure that the conveyor is not overloaded. 
     Referring to  FIG. 17 , the inlet conveyor  120  includes a hood  140  at its upper end prior to the separating mechanism  122  that incorporates an air seal  141  in the form of a flap inclined rearwardly of the conveyor that rides over the residue transported up the conveyor. The separating mechanism  122  is mounted in a chamber  142  which is sealed to ensure all generated air flows toward the spreader at the front exit  143 . The separating mechanism  122  the form of the horizontal cob sieve is actuated by a motor  145  through a crank mechanism  145 A in a generally horizontal oscillating motion. The trajectory and the stroke of the sieve oscillation are adjustable to enhance performance in various conditions. The angle of inclination of the sieve as well as the relative angle of the air plenum  124  as it directs air onto the sieve is adjustable. An adjustable fence  148  at a forward discharge end of the sieve  122  is used to fine tune the separation just before the stover which passes over the fence is spread with spreader  128 . 
     As shown in  FIG. 18 , the sieve  122  is constructed of bars which extend longitudinally of the sieve toward the discharge end. The bars include alternating smooth  150  and jagged  151  bars as defined by a smooth or jagged upper edge of the bars. This arrangement acts to rotate the cobs to fall through the sieve if a cob happens to be lying perpendicular to the bars. The bars are not transversely fastened to each other in the cleaning zone to minimize any cobs catching on the mechanism. 
     The air plenum  124  is made up of an air divider  152  and a plurality individual, longitudinally extending, transversely spaced fingers  153  that allow the cobs to fall between the fingers into the separating hopper  125  below. The air from the divider passes into the hollow fingers and escapes upwardly toward the sieve through the exit holes  154 . 
       FIG. 18  has a number of sieve bars omitted to more clearly show the air plenum. The holes  154  in the plenum fingers are of different sizes to create an even airflow across the entire cleaning area. The air velocity in the cleaning zone is widely variable with fan speed changes and the top plates forming the upper surfaces of the plenum fingers being quickly replaceable. The entire back end  146  of the air plenum is open along with a mesh bottom in the hopper  125  to allow additional air to be drawn along due to the venturi effect created with the air flowing out of the plenum fingers. 
     Air from the fan  123  is divided at the fan outlet and flows into both the cleaning plenum  124  and the bottom of the hopper  125  through inlet  160 . As shown in  FIG. 19  both angled bottom surfaces  161  of the hopper are made of screen to allow additive air to flow into the cleaning system from below. A venturi  162  though which the air passes from the inlet  160  is placed near the middle of the bottom curved surface  163  of the hopper to suck the cobs which collect at the bottom surface  163  into the airstream and propel them along the curved surface  163  and up into the vertical outlet pipe  126 . The bottom  163  of the hopper  125  forms a recessed square cross section recessed below the bottom of the inclined walls  161  to help retain the air in the pathway across the surface  163  as it accelerates the cobs to the outlet pipe  126 . The venturi  162  includes an air control flap  164  that serves to control velocity on top of the duct wall  162 A forming the top of the venturi  162  thus keeping cobs moving to the outlet of the venturi at the middle of the bottom wall  163 . 
     As shown in  FIG. 17 , the top of the outlet tube  126  includes an adjustable plate  147  to direct the cobs into the collection tank  127 . From the end of this flap to the tank  127  a secondary separation of fine material from the cobs occurs. The heavy cobs drop into the tank and any remaining light material is carried with the air out of the back side of the tank. 
     Some operators may need to disconnect the cob harvester to do the end rows in small fields since turning in tight spaces may be impossible with a trailing cart. Although easy to disconnect the cob harvester, it is much more difficult to reconnect since the operator is not be able to see the hitch from the combine cab.  FIG. 20  shows a quick attach hitch  170  carried on the rear of the combine for attaching the cart to the combine in towing position. With the quick hitch the combine operator is able to manually connect the cart without requiring perfect alignment between the two machines. 
     To reconnect the cart the operator positions the combine within 2 ft of the cart. The center pin  171  of the hitch  170  can then be pulled upwardly from an engagement position to a release position and rotated a ¼ turn, at which position it is held up on a pin rest  172 . The operator is then able to pull the hitch drawbar  180  out of the hitch receiver, toward the cart hitch, with the freedom of complete lateral movement. Once connected the operator turns the center pin  171  so it is ready to fall in place; then backs the combine into place. Hitch drawbar  180  slides back into the hitch receiver, pushing the harvester if necessary, until the drawbar is as shown and the pin drops. The operator then lifts the tongue jack and is ready to collect cobs once again. The quick connect hitch described above can be used in all embodiments described herein. 
     Referring now to the third embodiment shown in  FIG. 21 , a corncob harvesting machine  210  of the same general type as that disclosed above is pulled behind the rear end of the combine  211 . The combine is equipped with a specialized hitch  212  of the arrangement previously described to quickly disconnect the cob harvesting machine. The cob harvester is powered hydraulically by a drive system (not shown) taking a drive outlet from the combine&#39;s chopper drive, again as previously described. 
     The corn cob harvester includes the inlet conveyor  220  that has its feed hopper  221  placed under the combine&#39;s residue outlet  214 . It is preferable that the residue from the sieves as well as the walkers or rotors (depending on combine type) be collected in the inlet conveyor&#39;s hopper in order to capture all possible cobs. 
     The inlet conveyor elevates the residue and drops the stover into a cob separating region  280 . The cob separating mechanism includes a fan  281  for generating air jets  295  from transverse plenums  82 ,  83 ,  84  through the stover. The cobs fall through the separating device into the hopper  285  of a second clean cob conveyor  286  at the bottom of the open space and are elevated by the second conveyor  286  to the collection tank  227 . A rotating spinner type spreading mechanism  287  distributes the remaining undesired stover back out onto the field by accelerating the material dropped into the top of the spreader outwardly to the sides. 
     When the cobs fill the tank  227  the unload circuit may be activated from the combine operators cab via electrical switch. The unload mechanisms includes the unload conveyor  230  the metering drum  232  located just above the bottom of the outlet conveyor as previously described. The metering drum turns slowly while the conveyor discharges cobs from the tank to ensure the conveyor is not overloaded. In this embodiment a bottom cleanout auger  288  is added above the metering drum. The cleanout auger moves cobs inwardly from the front and rear of the tank toward the metering drum and includes a center agitation section  289  which engages the cobs as it rotates on the auger to ensure all the cobs in the tank flow smoothly into the metering area. 
     Referring now to  FIGS. 22 and 23 , the separation mechanisms are further detailed. The inlet conveyor  220  includes the covering hood  240  as previously described that in this case connects to a hood  290  at the end of the hood  240  which covers the top of the separating chamber to ensure all generated air flows downwardly toward and onto the spreader  287  at the exit  291 . The transverse air plenums  282 ,  283  and  284  extend across the open space forming the separating section and each includes an airflow control device  294  so that the airflow out of nozzles  200  at spaced positions along the transverse plenum can be regulated. The plenums are rotationally adjustable about their longitudinal axis so that trajectory  295  of the air jet can be altered in angle around the axis to fine tune separation. The stover louvers  293  are angled upwardly and rearwardly so that cobs impacting on the louvers fall backwardly to the inlet hopper  285  of the second conveyer  286  to help retain cobs and allow stover to be blown between the upwardly inclined louvers  293  and over the top of the louvers  293  to fall to the spreader  287 . The narrow air jet from the plenums is generally directed so as to hit the top end of each corresponding stover louver. 
     The corn cobs and stover on the inlet conveyor  220  are discharged from the end of the conveyor within the hood  290  at location  292  and fall vertically in the open space between air plenums  282 ,  283 ,  284  on one side and the stover louvers  293  on the other side. The corn cobs tend to settle to the bottom of the conveyor  220  by the time they reach discharge location  292  so, as the material falls, the lighter stover is toward the right and is blown to the right to pass over the top surface of each corresponding stover louver. 
     The air jet from the top plenum  282  is set to the highest velocity and does the greatest amount of cleaning so that under typical conditions only 15% of the stover may remain in the stream falling below this plenum. 
     If any falling corn cob has any remaining husks attached, it will also be moved to the right. However, because of the weight difference between the cob and the stover, it is not carried over the top edge of the inclined louver; and it drops out of the air jet while it is retained by the louver, and falls to the next air jet where the process is repeated. Each air jet velocity and trajectory can be independently adjusted for the best possible cob sample. 
     The discharge spreader  287  is designed not only to spread but also to create a suction to pull any material through the louvers into the top of the discharge spinners and help improve the flow of the stover out of the machine. Cob losses thus can be dramatically reduced with multiple cleaning sections. 
     Referring now to the fourth embodiment shown in  FIGS. 24 to 27 , this uses the same trailer construction and using many of the features described above. The separation system uses a similar concept to that shown in the second embodiment but, as opposed to the stacked arrangement, divides the three separation sections into separate locations. 
     The cob harvester in  FIGS. 24 and 27  is shown without shields and framework for better visualization of the separation system. The system includes the inlet conveyor  320  and a second conveyor  310  and three separation regions  311 ,  312  and  313 . 
     The first separation region  311  utilizes the combine&#39;s sieve airflow expelled at outlet  314  to remove the lightest weight residue. Two further separating sections  312  and  313  use the plenum and guide surface concept of the above embodiment. 
     A fan  381  is used for generating air jets from the plenums  314  and  315  in the second region  312  and third separating region  313 . 
     Residue at each of the three separating sections is expelled from a respective one of three outlets  316 ,  317  and  318 . Adjustable deflectors  320 ,  321  and  32  (best shown in  FIG. 27 ) are located at the outlets and are used to engage the light material being discharged to optimize the spread pattern. At the second separating section  312  clean cobs drop into the hopper  310  of the second conveyor. At the third separating section  313  clean cobs drop into the tank  327 . 
     Referring to  FIGS. 26 and 27 , the separation mechanisms are further detailed. The inlet conveyor  320  includes a hood  330  with an upwardly and rearwardly inclined inlet top wall  331  to capture all of the air, dust and stover being expelled from the residue outlet of the combine. Immediately upstream from the conveyor inlet a set of fins  332  is mounted to the bottom side of the conveyor hood. The fins utilize the airflow captured from the combine and re-direct the light residue out of the side of the conveyor hood at the first outlet  316 . A flexible rubber flap  333  draped over the conveyor allows any remaining cobs and residue to pass underneath, while sealing the open void and forcing air to be exhausted from the hood at the first residue outlet  316 . Deflectors  320  are mounted above the outlet  316  at the sides to direct the residue into a spread pattern. Typically up to 25% of the residue is removed at the first stage and all of the dust and light residue is redirected to the ground at the sides, keeping the harvester and combine much cleaner. The inlet conveyor  320  then elevates the remaining stover to the second separating region  312 . 
     The cob separating mechanisms for the second and third stages is similar to that of the second embodiment except that each includes only a single air plenum. Thus these separating devices include the fan  381  for generating air flow and pressure, ducts  334  for transporting pressurized air to transverse air plenums  335  and  336  and holes in the plenums for creating air jets  337  to blast through the stover. Each plenum&#39;s air jet velocity can be adjusted independently with control valves  141  and the jet&#39;s trajectory can be altered with rotational adjustment of the plenum about its transverse axis. The cobs and residue fall from the upper end of the first conveyor  320  though the open space to the inlet  310  at the bottom end of the second conveyor  310  and pass through a hard air blast from air plenum  335 . The air blast accelerates and lifts the lighter residue separating it from the heavier cobs. The lighter residue is directed into fins  138  mounted to the bottom side of the second stage cover  339 . The fins redirect the residue and airflow out the side of the machine at outlet  317 . Adjustable deflectors  321  directed the residue flow down and away from the machine in a spread pattern. 
     In certain varieties of corn or in dry fall conditions it is typical to have the husks attached to the cob after the combine is finished threshing. There is very little that the combine operator can do to adjust the combine to get a clean cob sample. These cobs are often very difficult to save, in an air based separation system, since the cob and husks have a much higher surface area to weight ratio as compared to a clean cob. Often with an air blast set hard enough to separate the cobs from the residue these cobs are thrown out by the separator. With this system the air blast is set just low enough so that the cobs do not hit the fins  338 . All lighter residue is elevated into the fins and redirected out of the machine. Cobs with husks attached are thrown by the air blast upwardly and rearwardly to a height where they do not impact the fins and thus they fall to the second conveyor  310  upwardly from the inlet end  310 , and cobs without any husks attached fall vertically to the inlet  310  at the lower end of the second conveyor. The cobs and any remaining residue are then elevated on the second conveyor  310  and repeat the process at the third separation region  313  where the cobs fall into the tank  327 . 
     The air blast from each separation region elevates the lighter residue to the bottom side of each corresponding hood where a set of fins directs the residue away from the flow of cobs moving to the storage tank on the conveyors. Adjustable deflectors  321  and  322  are mounted at the each residue outlet  317  and  318  respectively to spread the residue down and away from the machine in an even spread pattern. 
     Since various modifications can be made in my invention as herein above described, and many apparently widely different embodiments of same made within the spirit and scope of the claims without department from such spirit and scope, it is intended that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense.