Patent Publication Number: US-9834372-B2

Title: Capsule with a rupturable membrane used in preparing a drink

Description:
This application is the U.S. national phase of International Application No. PCT/IB2010/050051, filed 7 Jan. 2010, which designated the U.S., and claims priority to IB Application No. PCT/IB2009/050111, filed 12 Jan. 2009; and IB Application No. PCT/IB2009/053995, filed 12 Sep. 2009, the entire contents of each of which are hereby incorporated by reference. 
     FIELD OF THE INVENTION 
     The present invention is situated in the field of preparation of drinks, for example coffee-based drinks, by extraction of a concentrated dose, for example of ground coffee, contained in a capsule. It relates more particularly to the doses used for this purpose and to the devices using such doses and to the methods applied during the use of such doses. 
     DESCRIPTION OF THE PRIOR ART 
     Capsules and machines operating according to the aforementioned principle have existed for many decades. 
     U.S. Pat. No. 2,899,886, U.S. Pat. No. 2,968,560, U.S. Pat. No. 3,403,617 and U.S. Pat. No. 3,607,297 describe devices in which the capsule is initially perforated in several locations then passed through by pressurized water. 
     Other capsules furnished with a membrane are described in the following patent documents: EP 0 468 079 A, EP 0 806 373 A, EP 0 554 469 A. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG. 1  is an exploded perspective view of capsule in accordance with an embodiment of the invention described herein; 
         FIG. 2  is a cross-sectional view of the assembled capsule in opposed relationship to a base of an extraction device; 
         FIG. 3  is an enlarged cross-sectional view of the capsule and the opposed base as depicted in  FIG. 2 ; 
         FIG. 4  is a perspective view, partly in cross-section, of the assembled capsule and the opposed base; 
         FIG. 5  is an enlarged detailed perspective view, partly in cross-section, of the assembled capsule and opposed base as depicted in  FIG. 4 ; 
         FIG. 6  is a cross-sectional elevational view of the capsule positioned within a capsule cage against the base of an extraction device showing the membrane being ruptured in the bursting zone thereof; 
         FIG. 7  is an enlarged detailed perspective view, partly in cross-section, similar to  FIG. 5  but showing the membrane being ruptured in the bursting zone thereof; 
         FIGS. 8 and 9  show the capsule and base similar to  FIGS. 4 and 5  but showing the membrane being ruptured in the bursting zone thereof; and 
         FIGS. 10 and 11  show alternative designs for the hole that may be employed in the lid of the capsule. 
     
    
    
     SUMMARY OF THE INVENTION 
     One of the objectives of the present invention lies in the creation of a capsule, preferably formed of biodegradable material, comprising a fusable membrane that bursts when its mechanical strength is exceeded. The bursting zone of the membrane is confined to one or more holes placed in a lid which covers the outer face of the membrane. 
     This objective is achieved with the capsule as defined in the claims. 
     According to the invention, the membrane that bursts is advantageously for example NATUREFLEX NE 30 or NM30 or any other material. 
     The various modes of execution of the invention are described with reference to the figures. 
     The latter illustrate the capsule according to the invention which comprises the following elements:
       1 : body of the capsule (in biodegradable or other material).     2 : coffee (or other similar product)     3 : knitted fabric (or woven fabrics or other filtering material such as paper etc.) in the form of a deformable membrane.     4 : membrane (Natureflex with marter bi sealing resin or other product on top or underneath).     5 : lid (in biodegradable or other material).     6 : sheet of paper (or cardboard or other material).   

     Preferably, the extraction element of the capsule is formed in the following manner:
         the knitted fabric  3  is placed on the membrane  4  which is sealed onto a solid element ( 5 ).   The operating principle is as follows:   the water enters the capsule by any method (needles, blades, self-piercing elements such as those illustrated on the top face of the body of the capsule);   the pressure rises in the capsule;   the extracted coffee is filtered through the knitted fabric  3 ;   the pressure will deform the membrane  4  at the hole(s) of the lid  5 ;   the lid having a sufficient thickness for the membrane to rest on the base in  FIG. 3-5-7-9 . This will exceed its mechanical strength and burst.   the pressurized coffee will therefore come out through the knitted fabric  3  and travel into the holes of the base illustrated in  FIG. 3-5-7-9  underneath the capsule.       

     The thickness of the lid ( 5 ) may vary depending on the diameter of the hole in the latter and the thickness and the material of the bursting membrane. 
     The diameter of the hole(s) in the lid  5  may vary depending on many parameters (for example, in a nonlimiting manner): thickness and materials forming the knitted fabric  3  and/or the membrane  4  designed to burst, product  2  contained in the capsule. It is also possible to provide several holes in the lid. The holes may be in line with the inlets in the capsules, or be offset from the latter. 
     It is also possible to provide local weak spots in the membranes in order to make its bursting easier. 
     The shape of the holes, may also vary.  FIGS. 10 and 11  illustrate various possibilities. 
     It should be noted that a noncircular shape has the advantage of the asymmetries in the way of causing the membrane to burst. Such asymmetries therefore make it possible to control the bursting better, both from the point of view of the bursting zone and of the moment at which the membrane bursts. The presence of asymmetries in the shape of the hole must frequently result in causing the membrane to burst more rapidly than in the case in which the cross section is of circular shape. In the latter case, the distribution of the tensions in the membrane is actually perfectly uniform. 
     The whole assembly is advantageously designed using materials that are for example biodegradable or partially biodegradeable. Naturally the modes of execution given above are given as nonlimiting examples and modifications are possible in the context of the present invention. Also, the various variants may be combined together.