Patent Publication Number: US-2022227584-A1

Title: Leaf hauling device

Description:
SPECIFICATION 
     Field of the Invention 
     Primarily, this is a lawn tool to aid those who live in yards or properties that have enough trees that every year they are faced with having to rake or blow a large amount of leaves to be collected and then moved to another location. 
     Prior Art 
     People for many years have had to rake tree leaves and then have used many ways to haul them another place. They have: loaded and then rolled wheelbarrows and carts which hold a limited volume of leaves; dragged or muscled tarps over their shoulders and hauled them by foot; or in the last few years used leaf blowers to move them (in increasing quantities of leaves as they go) from one place to another. These methods generally take an extended amount of time or an exerted effort of manpower, which often results in fatigue or even back and muscle injury. That has been my experience and motive for looking for a better way. 
     SUMMARY 
     The starting thought for the design is that the most practical approach for moving leaves in most situations is by collecting them in piles and putting them into or onto something that can then transport them to the street or some other location. Practically speaking, to put them into something requires either several trips with a very large cart or many trips with a smaller cart; or perhaps stuffing and hauling them in many fairly small bags. Either method is less than desirable. What most people do is to rake them onto a tarp and then have to either drag it or carry it over their shoulders. The primary goal then, seemed to be finding the easiest way to actually move a loaded tarp. 
     Looking for a Better way led to the Following Objectives That Were Included in the Design of This Device: 
     1. Provide a way for one person to move a large number of leaves at one time 
     2. Ensure that even a load of wet, heavy leaves can be transported 
     3. Ensure that it doesn&#39;t take a large amount of strength or effort to load and move 
     4. Make it quick and simple to use 
     5. Make it lightweight and durable 
     6. Make it easy to store away 
    
    
     
       DRAWINGS INCLUDED 
       1/7 showing:  FIG. 1 —side elevation (at rest);  FIG. 2 —rear elevation;  FIG. 3 —side elevation (upright and loaded);  FIG. 4 —top view 
       2/7 showing:  FIG. 5 —large scale side view of the tarp retaining hook and tarp release lever;  FIG. 6 —cross section thru main frame tubes and tarp retaining hook at top of the device 
       3/7 showing:  FIG. 7 —a plan of the tarp showing grommet and lifting rope locations 
       4/7 showing:  FIG. 8 —a top view of the handle;  FIG. 9 —a side view of the handle where it attaches to the main frame tube 
       5/7 showing:  FIG. 10 —a top view of the toe plate;  FIG. 11 —a top view of the toe plate before bending;  FIG. 12 —a longitudinal section through the toe plate;  FIG. 13 —a cross section thru the toe plate;  FIG. 14 —a side view of the toe plate 
       6/7 showing:  FIG. 15 —a top view of the accessory “flatbed”;  FIG. 16 —side view of the accessory “flatbed”;  FIG. 17 —side view of the add-on sides to convert the flatbed into a containment cart 
       7/7 showing: an alternate concept for attaching the handle to the main frame tubes.  FIG. 18 —top view,  FIG. 19 —end view, and  FIG. 20 —side view, all of the molded plastic connector.  FIG. 21 —partial top view of the handle where it connects to the main frame tube and showing the connector in dotted lines inside the tube 
     
    
    
     CONSTRUCTION 
     The basic material of the device is aluminum, with some molded plastic parts, which is intended to make the construction generally non-corrosive and lightweight. 
     The two main tubular frames ( 1 ) are 1″ diameter aluminum with heavy wall thickness for strength and bent in a curved shape for the correct dimensional geometry  FIG. 1 . 
     The tarp retaining hook ( 6 ) and tarp release lever ( 7 ) at the top, are shown in  FIG. 5  and are made from molded plastic and are secured to the main frame tubes with  1 / 4 ″ bolts ( 3 ). A torsion spring ( 8 ) holds the release lever in position to be “latched” with the tarp retaining hook.  FIG. 6  is a section thru the top showing the relationship between the main tubes ( 1 ), tarp retaining hook ( 6 ), torsion spring ( 8 ) and bolt ( 3 ). 
     CONSTRUCTION CONT&#39;D 
     The handle ( 2 ) is also made from bent  1 ″ aluminum tubing,  FIG. 8 , and is secured on each side by 1/4″ carriage bolts with wing nuts ( 12 ) for quick release.  FIG. 9  is a partial side view of the connection of the handle to the main frame tube showing a slot that allows the handle to be removed when the wing nut is loosened. An alternate connection of the handle to the frame is shown in partial plan view in  FIG. 21  in which molded plastic connectors are bolted to the main frame tubes with 1/4″ bolts and the handle is then slipped over the connector and fastened with quick release pins ( 13 ).  FIGS. 18, 19 and 20  show the plastic connector in top view, end view and side view respectively and show the  1 / 4 ″ hole ( 10 ) for the connecting bolt and the hex hole ( 11 ) that secures the hex nut ( 14 ) for the bolt. 
     The 6″×24″ wide toe plate ( 4 ) is made from 3/32″ sheet aluminum and is rolled at the ends to form fit around the lower front end of the two  1 ″ main frame tubes, see top view  FIG. 10 , fitting just loosely enough to be able to slide off of the tubes for storage. Bolts with wing nuts ( 9 ) secure the toe plate to the tubes. The toe plate in its cut-to-shape form before bending is shown in  FIG. 11 , and  FIG. 12  is a longitudinal section thru the toe plate.  FIG. 13  is a cross section thru the toe plate and  FIG. 14  is a side/end view of the toe plate showing the slot that allows the toe plate to be easily removed when the wing nut is loosened. 
     In combination, the toe plate, the handle, and the bolted hook and tarp release mechanism at the top, hold the device together at three points to make it a stable and rigid frame. 
     The wheels ( 5 ) are 4″ in diameter and made from non-corrosive material. They are fastened to the main frame tubes with  1 / 4 ″ bolts. 
     The tarp,  FIG. 7 , is made of polyester or nylon material and will have critically located grommets ( 15 ) on all sides. Braided nylon or polyester lifting ropes ( 16 ) reach across each of the four corners and are passed down thru the grommets and tied underneath with stopper knots. Grommets are also located at the four corners so the tarp can be independently used for other tasks. 
     There is an accessory molded plastic “flatbed” ( 17 ), top view  FIG. 15 , measuring approximately 25″ wide x 30″ deep that can be placed and cradled on the lower portion of the main tubes, side view  FIG. 16 , that allows loading and moving objects or materials weighing up to 100 pounds. This weight has not been fully tested so it is possible the usable weight could be higher. The flatbed has a castor wheel ( 18 ) that gives a third point of support for the unit, making a level, stable surface easily turned and moved. A second part of the accessory is a molded plastic piece ( 19 ) that can attach to the “flatbed” with quick release pins ( 20 ), to form a cart with 
     CONSTRUCTION CONT&#39;D 
     angled sides 8″ high ,  FIG. 17 , that provide means for carrying materials that are necessarily, or conveniently, contained making it ideal garden or any general use. 
     How it Works: 
     Leaves are raked or blown onto the large 8′−6″ ×8′−6″ tarp, which is sized to hold a much larger volume of leaves than one person could reasonably carry. The device is then rolled to any edge of the loaded leaf tarp and placed in the rest position,  FIG. 1 . The tarp retaining hook at the top is rotated to lock into the tarp release lever as shown on  FIG. 5 . The ropes on all four corners are then lifted, perhaps only one or two at a time (which reduces the weight having to be lifted at one time), and looped over the hook. When all four ropes have been looped, the top of the device is pulled/rotated backwards to an upright position and with a concurrent backward tug on the tarp, and the load is thusly shifted and balanced over the wheels,  FIG. 3 , and is cradled and additionally supported on the two tubular frames and the toe plate ( 4 ). The handle ( 2 ) is located at a comfortable height for a person to hold, allowing a large, and even very heavy load, to be easily rolled away with one hand to be dumped elsewhere. When at the dump location, the tarp release lever ( 7 ) is pushed downward letting the tarp retaining hook ( 6 ) holding the ropes ( 16 ) to pivot, thus releasing the lifting ropes and tarp, which falls to the ground so the leaves can be deposited. To reset the tarp release lever, the end of the lever (opposite the hook end) is simply pushed downward, locking it in place to the release lever making it ready to reload. For easy storage, the device is designed to be collapsed by slightly loosening the bolt wing nut ( 3 ) at the top, the bolt wing nuts ( 12 ) for removing the handle, and the bolt wing nuts ( 9 ) for removing the toe plate. The two main tubes will then naturally rotate together, considerably reducing the width of the unit. The collapsed dimensions are approximately 4′−6″ long, 2′−4″ wide, and 5″ deep, and with a weight of  10  pounds +/−, it can conveniently be hung on a wall or otherwise stored. 
     NO NEW MATTER ADDED 
     End