Patent Publication Number: US-4151063-A

Title: Electroplating rack

Description:
BACKGROUND OF THE INVENTION 
     FIGS. 1 to 8 inclusive of the drawings show known electroplating racks specifically designed to plate earrings for pierced ears. In each instance, there is an electrically conductive metal hanger frame 10 provided with a plurality of spaced, parallel hanger bars 12 and on each hanger bar a plurality of longitudinally-spaced hanger elements 14. The structure of the frame and bars, except for the portion of the frame above the top bar 12, is coated with plastisol. 
     The hanger elements 14 attached to the hanger bars of the structure shown in FIGS. 1 and 2 comprise electrically conductive metal sleeves 16 welded at one end to the hanger bars containing at their opposite ends internally thereof spring element 18--18 for frictionally receiving the stems of the earrings. In this form, the sleeve 16 as well as the frame and bars were coated with plastisol, leaving small holes at the end of the sleeves for receiving the stems of the earrings. The principal objections to the aforesaid structure are that leakage takes place about the stems where they enter the open colleted ends of the sleeves because the plastisol is not elastic enough to tightly grip the stems and because the openings through the plastisol become enlarged by repeated use. 
     Because of the aforesaid defects, hanger elements 14 such as shown in FIGS. 3 and 4 were made wherein electrically conductive metal studs 20 containing axial holes 22 closed at one end were welded to the hanger bars and the frame and hanger elements coated with plastisol except for the frame above the top bar and portions 23 of the studs. Sleeves 24 of rubber tubing containing axial passages 26 were inserted into the axial holes 22 in place of the spring fingers used in the hanger elements shown in FIG. 2 Caps 28 provided with axial holes 30 for receiving the uncoated portions 23 of the studs were applied thereto, the caps being provided with axial passages 32 coaxial with the passages 26 to receive the stems of the earrings. The caps were made by drilling the holes 30 and 32 in a rubber material made rigid by freezing. The drilling could not be accomplished accurately enough to provide a good seal and it was time-consuming and difficult to force the stems into the passages 32 because of their small size. 
     The structure shown in FIGS. 5 and 6 was then designed and tried wherein the hanger elements 14 comprised studs 34 provided at one end with threaded ends 36 for screwing into threaded holes 38 in the hanger bars. The studs contained axial passages 40 closed at one end and open at the other end and within the open ends there were fixed elastic spring metal elements 42. The studs were jacketed within a moldable resin material with the threaded ends extending from one end of the jackets and with their open ends recessed within the other ends of the jackets. Rubber tubes 44 were then inserted into the open ends of the jackets into engagement with the studs of sufficient length so that portions of the tubes extended beyond the jackets. The tubes contained passages of a size to elastically receive the stems of earrings. Unfortunately, the tubes 44 pulled out of the jackets each time the earrings were removed and, from repeated reinsertion, wore out in a very short time. Moreover, because the smallness of the passages 46, it was difficult and time-consuming to insert the stems of the earrings into the passages 46. 
     A somewhat simpler structure was then undertaken, FIGS. 7 and 8, wherein the stem of each earring was inserted through a hole 48 in a hanger bar without employing a hanger element per se and a part 50 comprised of rubberoid or other like material containing a hole 52 was forced over the stem, thus protecting the stem. This was inadequate because of leakage around the stem within the hole 48. 
     The rack which is the subject matter of this invention embodies certain of the features of the aforesaid racks improved upon in such a way as to overcome their deficiencies and, by such improved construction, to insure uniform plating and elimination of discoloration of the stems. 
    
    
     The invention will now be described in greater detail with reference to the accompanying drawings, wherein: 
     FIG. 1 is an elevation of a prior art electroplating rack; 
     FIG. 2 is an enlarged section taken on the line 2--2 of FIG. 1; 
     FIG. 3 is an elevation of another prior art rack; 
     FIG. 4 is an enlarged section taken on the line 4--4 of FIG. 3; 
     FIG. 5 is an elevation of still another prior art rack; 
     FIG. 6 is an enlarged section taken on the line 6--6 of FIG. 5; 
     FIG. 7 is an elevation of still another prior art rack; 
     FIG. 8 is an enlarged elevation taken on the line 8--8 of FIG. 7; 
     FIG. 9 is an elevation of the rack of this invention; 
     FIG. 10 is an end view of the rack shown in FIG. 9; 
     FIG. 11 is a fragmentary view taken on the line 11--11 of FIG. 9; 
     FIG. 12 is an enlarged section taken on the line 12--12 of FIG. 11; 
     FIG. 13 is a longitudinal section of the cap removed from the hanger element; 
     FIG. 14 is a view partly in elevation and partly in section of the collet member removed from the stud by means of which the hanger element is screwed to the hanger frame; 
     FIG. 15 is an end view of FIG. 14 showing the spring fingers constituting the collet-receiving portion of the hanger; 
     FIG. 16 is an elevation of a hanger element showing an earring inserted therein for plating; and 
     FIG. 17 is a section corresponding to FIG. 12. of alternative construction. 
    
    
     Referring to FIGS. 9 to 16, the grid for holding the articles to be electroplated according to the invention comprises a substantially U-shaped metal hanger frame 54 provided with hooks 56 and 58 by means of which it may be suspended from an electrically conducting bus bar 60 in a tank 62 shown in phantom. The transverse hanger bars 64 which are of generally rectangular cross section are welded at their ends to the legs of the frame and each of the hanger bars 64 contains a plurality of longitudinally-spaced, threaded holes 66 for removably receiving hanger elements 65. The legs of the hanger frame and the hanger bars are entirely covered, except for the upper part of the frame, with a heavy coating of plastisol 68. 
     The items which are to be electroplated and which are to be suspended in the electrolytic fluid by the grid are, in this particular case, pierced earrings, and the primary object of the invention is to provide hangers on the grid by means of which the earrings may be suspended in the electrolytic bath in such a way as to enable forming a blemish-free plating of the earrings without discoloration of the stems which, as pointed out heretofore, was one of the reasons why the aforesaid prior grids were unsatisfactory. 
     The improved detachable hanger elements of this invention, one of which is screwed into each of the threaded holes 66, each comprise, as shown in FIGS. 12, 13 and 14, a metal stud 70 having at one end an external thread 72 and a smooth axial hole 84; a metal rod 76 having at one end diametrically disposed ears 80--80 and at its other end an axial passage 82 within which there are disposed spring fingers 84, three in number; a jacket 86 of chemically inert moldable plastic and a cap 88 of silicone rubber containing an axial hole and axial passage as will be described hereinafter. 
     The rod 78 is driven into the hole 74 in the stud 70, the ears 80--80 serving to anchor it firmly in place in concentric alignment with the axis of the stud with the colleted end extending axially beyond the end of the stud. The jacket 86 of chemically inert plastic which may, for example, be polypropylene, nylon, telfon, polyolefin and the like, is molded about the stud and rod so as to embed them within it with the threaded end of the stud extending from one end of the jacket and the colleted end of the rod extending from the other end of the jacket. Preferably, the jacket is molded to have a hexagonal cross section, thus to make it easy to use a socket wrench or the like for screwing the threaded end of the stud into the threaded openings in the hanger bars. The left end of the jacket as shown in FIG. 12 is molded to provide an annular rim 90 which may be seated firmly against the plastic coating of the hanger bars when the hangers are screwed into place. The right end of the jacket is molded to have a neck portion 92 of circular right section of much smaller cross sectional area than the body of the jacket. 
     The cap 88 is molded of silicone rubber or the equivalent, is of right circular section flat at one end 94 for abutting engagement with the end of the neck 92 and tapered or conical at the other end 96. At the tip of the taper, there is a concave recess 98. The end 94 contains an axial hole 100 of a diameter to sealably receive the colleted end of the rod 78 extending from the neck of the jacket and an axial passage 102 coaxial with the hole 100 extends from the inner end of the hole 100 to the tip through the concave recess 98. The passage 102 is of a diameter to sealably receive the stem of the earring so that its inner end extends into the collet. The length of the hole 100 is slighly longer than the length of the axially extending portion of the collet. 
     FIG. 12 shows an earring ball 104 provided with a stem 106, the latter being thrust through the passage 102 in the cap 88 and into the collet tube so that the ball is supported at the tip of the cap, but not in control therewith. A different type of earring in the form of a loop 107 provided with a stem 108 is shown thrust into a hanger element 65, FIG. 16. 
     One of the important advantages of the hanger constructed as described is that the collet extends appreciably beyond the jacket and the cap beyond the collet so that when the earring is mounted, no part will be so close to the hanger as to be shadowed by the hanger, a condition which results in non-uniform plating. The relatively small diameter of the cap and the tapered concave end avoid such shadowing. 
     A simplified form of the hanger element 108 is shown in FIG. 17 wherein the stud and collet tube are combined with a thread 110 at one end and a collet tube 112 at the other. The combination part is provided with a jacket 114 and a cap 116 as described above. 
     The jacket material as related above is resistant to chlorinated solvents used in the electrolytic bath and to the high temperatures used to remove the plating solution from the plated items. The silicone rubber cap provides the elasticity necessary to withstand repeated insertion and removal of the stems of earrings and maintain a leaktight passage about the stem and the concave recess or dimple assists in inserting the stem into the passage. Moldable rubber-like materials which are the equivalent of silicone rubber in physical properties may be used in place of the silicone. 
     The component parts of the rack are readily replaceable and provide for uniform plating and the elimination of discoloration of the stems. 
     It should be understood that the present disclosure is for the purpose of illustration only and includes all modificiations or improvements which fall within the scope of the appended claims.