Patent Publication Number: US-8112973-B2

Title: Method of making a packaged antimicrobial suture

Description:
CROSS-REFERENCE TO PRIOR APPLICATIONS 
     This application is a continuation-in-part of U.S. Ser. No. 12/415,600, filed on Mar. 31, 2009, which is a continuation-in-part of U.S. Ser. No. 11/301,365, filed on Dec. 13, 2005, now U.S. Pat. No. 7,513,093, and U.S. Ser. No. 11/301,364, filed on Dec. 13, 2005, now allowed, each of which is a continuation-in-part of U.S. Ser. No. 10/808,669, filed on Mar. 25, 2004, now abandoned, which is a continuation-in-part of U.S. Ser. No. 10/603,317 filed on Jun. 25, 2003, now abandoned, which is a continuation-in-part of U.S. Ser. No. 10/367,497 filed on Feb. 15, 2003, now abandoned, which claimed the benefit of U.S. Provisional Application No. 60/416,114 filed on Oct. 4, 2002, the contents of each are hereby incorporated by reference in their entirety. 
    
    
     FIELD OF THE INVENTION 
     The present invention relates to an antimicrobial medical device and an antimicrobial packaged medical device and their methods of making. 
     BACKGROUND OF THE INVENTION 
     Each year, patients undergo a vast number of surgical procedures in the United States. Current data shows about twenty-seven million procedures are performed per year. Post-operative or surgical site infections (“SSIs”) occur in approximately two to three percent of all cases. This amounts to more than 675,000 SSIs each year. 
     The occurrence of SSIs is often associated with bacteria that can colonize on implantable medical devices used in surgery. During a surgical procedure, bacteria from the surrounding atmosphere may enter the surgical site and attach to the medical device. Specifically, bacteria can spread by using the implanted medical device as a pathway to surrounding tissue. Such bacterial colonization on the medical device may lead to infection and trauma to the patient. Accordingly, SSIs may significantly increase the cost of treatment to patients. 
     Implantable medical devices that contain antimicrobial agents applied to or incorporated within have been disclosed and/or exemplified in the art. Examples of such devices are disclosed in European Patent Application No. EP 0 761 243. Actual devices exemplified in the application include French Percuflex catheters. The catheters were dip-coated in a coating bath containing 2,4,4′-tricloro-2-hydroxydiphenyl ether (Ciba Geigy Irgasan (DP300)) and other additives. The catheters then were sterilized with ethylene oxide and stored for thirty days. Catheters coated with such solutions exhibited antimicrobial properties, i.e., they produced a zone of inhibition when placed in a growth medium and challenged with microorganism, for thirty days after being coated. It is not apparent from the application at what temperature the sterilized, coated catheters were stored. 
     Most implantable medical devices are manufactured, sterilized and contained in packages until opened for use in a surgical procedure. During surgery, the opened package containing the medical device, packaging components contained therein, and the medical device, are exposed to the operating room atmosphere, where bacteria from the air may be introduced. Incorporating antimicrobial properties into the package and/or the packaging components contained therein substantially prevents bacterial colonization on the package and components once the package has been opened. The antimicrobial package and/or packaging components in combination with the incorporation of antimicrobial properties onto the medical device itself would substantially ensure an antimicrobial environment about the sterilized medical device. 
     Packaged medical devices having antimicrobial properties may exhibit a limited shelf life. Therefore, what is needed is a packaged antimicrobial medical device having an extended shelf life and methods for extending the shelf life of a packaged antimicrobial medical device. 
     SUMMARY OF THE INVENTION 
     In one aspect, disclosed herein is a method of making a packaged antimicrobial suture having improved shelf life. The method includes the steps of providing an inner package having a source of antimicrobial agent, providing an adsorbent material effective to adsorb a portion of the antimicrobial agent over time, positioning a suture within the inner package, the suture comprising one or more surfaces, covering the inner package with an outer package having an inner surface and subjecting the suture, the inner package and the inner surface of the outer package to time, temperature and pressure conditions sufficient to vapor transfer an effective amount of the antimicrobial agent from the antimicrobial agent source to the suture and the inner package, thereby substantially inhibiting bacterial colonization on the suture and the inner package, wherein the packaged antimicrobial suture exhibits improved shelf life. 
     In one embodiment, the adsorbent material is provided by coating the adsorbent material on at least a portion of one surface of the inner package. 
     In another embodiment, the adsorbent material is provided by placing an adsorbent substrate within the outer package. 
     In yet another embodiment, the adsorbent substrate is formed by coating a substrate with an adsorbent material. 
     In still yet another embodiment, the adsorbent substrate is formed of an adsorbent material. 
     In a further embodiment, the antimicrobial agent is selected from the group consisting of halogenated hydroxyl ethers, acyloxydiphenyl ethers, and combinations thereof. 
     In a still further embodiment, the effective amount of the antimicrobial agent transferred from the source of antimicrobial agent to the suture and the inner package is transferred during an ethylene oxide sterilization process. 
     In another embodiment, the step of subjecting the suture, the inner package and the inner surface of the outer package to conditions sufficient to vapor transfer an effective amount of the antimicrobial agent comprises the steps of placing the outer package having the inner package and the suture therein in a sterilization unit, heating the sterilization unit to a first temperature, adjusting the pressure in the sterilization unit to a first pressure value, injecting steam into the sterilization unit to expose the inner surface of the outer package, the inner package and the suture to water vapor for a first period of time, adjusting the pressure within the sterilization unit to a second pressure value, introducing a chemical sterilization agent into the sterilization unit, maintaining the chemical sterilization agent in the sterilization unit for a second period of time to render a sufficient amount of microorganisms non-viable, removing residual moisture and chemical sterilization agent from the suture, and drying the packaged antimicrobial suture to a desired moisture level. 
     In yet another embodiment, the inner package comprises a universal envelope formed from a paperboard stock having at least one surface coated with an adsorbent material. 
     In yet still another embodiment, the inner package comprises a containment compartment having an outer cover, the outer cover having one surface coated with an adsorbent material. 
     In a further embodiment, the adsorbent material is selected from bentonite, activated carbon, activated alumina, silica gel, zeolite, super-absorbant polymers, humectants, polymeric coatings, ground polymeric coatings, natural products, non-paper substrates, and clays, including kaolin. 
     The present invention is also directed to a method of increasing the shelf life of a packaged antimicrobial medical device. The method includes the steps of providing an inner package having a source of antimicrobial agent, providing an adsorbent material effective to adsorb a portion of the antimicrobial agent over time, positioning a medical device within the inner package, the medical device comprising one or more surfaces, covering the inner package with an outer package having an inner surface and subjecting the medical device, the inner package and the inner surface of the outer package to time, temperature and pressure conditions sufficient to vapor transfer an effective amount of the antimicrobial agent from the antimicrobial agent source to the medical device and the inner package, thereby substantially inhibiting bacterial colonization on the medical device and the inner package, wherein the packaged antimicrobial medical device exhibits improved shelf life. 
     The present invention also relates to a packaged antimicrobial suture having improved shelf life. The packaged antimicrobial suture includes an inner package having a source of antimicrobial agent and an adsorbent material effective to adsorb a portion of the antimicrobial agent over time, a suture positioned within the inner package, the suture comprising one or more surfaces and an outer package having an inner surface, the outer package having the inner package positioned within, wherein the suture, the inner package and the inner surface of the outer package are subjected to time, temperature and pressure conditions sufficient to vapor transfer an effective amount of the antimicrobial agent from the antimicrobial agent source to the suture and the inner package, thereby substantially inhibiting bacterial colonization on the suture and the inner package. 
     In one embodiment the packaged antimicrobial suture exhibits improved shelf life. 
     The present invention is also directed to a packaged medical device. The packaged antimicrobial device includes an inner package having a source of antimicrobial agent and an adsorbent material effective to adsorb a portion of the antimicrobial agent over time, a medical device positioned within the inner package, the medical device comprising one or more surfaces; and an outer package having an inner surface, the outer package having the inner package positioned within, wherein the medical device, the inner package and the inner surface of the outer package are subjected to time, temperature and pressure conditions sufficient to vapor transfer an effective amount of the antimicrobial agent from the antimicrobial agent source to the medical device and the inner package, thereby substantially inhibiting bacterial colonization on the medical device and the inner package. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       The invention is further explained in the description that follows with reference to the drawings illustrating, by way of non-limiting examples, various embodiments of the invention wherein: 
         FIG. 1  is a top plan view of one form of a packaged antimicrobial medical device, in accordance herewith, wherein the medical device is a single needle and suture. 
         FIG. 2  is a top plan view of another form of a packaged antimicrobial medical device, in accordance herewith, wherein the medical device is a single needle and suture. 
         FIG. 3  is a top plan view of the packaged antimicrobial medical device of  FIG. 2 , wherein the outer cover of the containment compartment has been removed to fully expose the base member. 
         FIG. 4  is a bottom plan view of the outer cover of the containment compartment of the packaged antimicrobial medical device of  FIG. 2 . 
         FIG. 5  is a top plan view of the base member of the containment compartment of the packaged antimicrobial medical device of  FIG. 2 . 
         FIG. 6  is a lay flat view of another embodiment of inner package, in the form of a universal folder, in accordance herewith. 
         FIG. 7  presents a comparison of triclosan increase as a function of storage time at 25° C. for an adsorbent-containing suture package, of the type disclosed herein, versus a suture package without adsorbent. 
         FIG. 8  presents a comparison of triclosan increase as a function of storage time at 25° C. for an adsorbent-containing suture package, of the type disclosed herein, versus a suture package without adsorbent. 
         FIG. 9  presents a comparison of triclosan increase as a function of storage time at 50° C. for an adsorbent-containing suture package, of the type disclosed herein, versus a suture package without adsorbent. 
         FIG. 10  presents a comparison of triclosan increase as a function of storage time at 50° C. for an adsorbent-containing suture package, of the type disclosed herein, versus a suture package without adsorbent. 
         FIG. 11  presents a comparison of triclosan increase as a function of storage time at 25° C. for an adsorbent-containing suture package, of the type disclosed herein, versus a suture package without adsorbent. 
         FIG. 12  presents a comparison of triclosan increase as a function of storage time at 25° C. for an adsorbent-containing suture package, of the type disclosed herein, versus a suture package without adsorbent. 
         FIG. 13  presents a comparison of triclosan increase as a function of storage time at 50° C. for an adsorbent-containing suture package, of the type disclosed herein, versus a suture package without adsorbent. 
         FIG. 14  presents a comparison of triclosan increase as a function of storage time at 50° C. for an adsorbent-containing suture package, of the type disclosed herein, versus a suture package without adsorbent. 
     
    
    
     DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION 
     Reference is now made to  FIGS. 1-14  wherein like numerals are used to designate like elements throughout. 
     Packaged Antimicrobial Medical Device 
     Referring now to  FIG. 1 , one embodiment of a packaged antimicrobial medical device  10  is shown. Packaged antimicrobial medical device  10  includes an inner package  11  having a source of antimicrobial agent. A medical device  14 , which may be a needle  16  and suture  18  having one or more surfaces  20  is positioned within the inner package  11 . In one embodiment, inner package  11  comprises a containment compartment  12  and an outer cover  22 , the outer cover  22  having one surface  24  that may be coated with an adsorbent material. In one embodiment, the adsorbent material is effective to adsorb a portion of the antimicrobial agent over time. An outer package  50  having an inner surface  52  is provided to seal the inner package  11  when positioned within. 
     The containment compartment  12  of packaged antimicrobial medical device  10  includes a base member  26  and a channel cover member  28 . Base member  26  includes a top side, bottom side, and an outer periphery  30 . As shown, an outer cover  22  may be positioned upon channel cover member  28  and within outer periphery  30 , to at least partially enclose medical device  14 . The base member  26  may be a substantially flat substantially oval shaped member having a longitudinal axis. While in the case of packaged sutures, it may be desired that the base member  26  of packaged antimicrobial medical device  10  be oval shaped, other configurations can be used including circular, polygonal, square with rounded corners, and the like and combinations thereof and equivalents thereof. Channel cover  28  includes a top side, bottom side, periphery  32  and longitudinal axis. 
     The packaged antimicrobial medical device  10  of the present invention may be assembled in the following manner. Base member  26  is aligned with channel cover member  28  so that rivets, if employed are in alignment with the rivet receiving holes, and locating pins, if employed, are in alignment with corresponding openings. Also, winding pin openings, if employed, are aligned with corresponding openings. Then, channel cover member  28  is then mounted to base member  26  such that rivets, if employed, are inserted into and through corresponding holes and locating pins, if employed, are inserted through corresponding holes. The ends of the rivets, if employed, may be spread by using conventional techniques such as heating, ultrasonic treatments, and the like, so that the channel cover member  28  is firmly affixed to the base member  26 . In this embodiment, when containment compartment  12  is so formed, a channel  34  is formed, which may advantageously house a wound suture  18 . 
     Referring now to  FIGS. 2-5 , another embodiment of the packaged antimicrobial medical device  100  is shown. Packaged antimicrobial medical device  10  includes an inner package  111  having a source of antimicrobial agent. A medical device  114 , which may be a needle  116  and suture  118  having one or more surfaces  120  is positioned within the inner package  111 . In one embodiment, inner package  111  comprises a containment compartment  112  and an outer cover  122 , the outer cover  122  having one surface  124  coated with an adsorbent material. In one embodiment, the adsorbent material is effective to adsorb a portion of the antimicrobial agent over time. An outer package  150  having an inner surface  152  is provided to seal the inner package  111  positioned within. 
     The containment compartment  112  of packaged antimicrobial medical device  100  includes a base member  126  and a plurality of channel cover tab members  128 . Base member  126  includes a top side, bottom side, and an outer periphery  130 . In one embodiment, an outer cover  122  may be positioned upon containment compartment  112  and within outer periphery  130 , to at least partially enclose medical device  114 . 
     The base member  126  may be a substantially flat substantially oval shaped member having a longitudinal axis. While in the case of packaged sutures, it may be desired that the base member  126  of packaged antimicrobial medical device  100  be oval shaped, although other configurations can be used including circular, polygonal, square with rounded corners, and the like and combinations thereof and equivalents thereof. 
     Referring in particular to  FIGS. 2-4 , the packaged antimicrobial medical device  100  of the present invention may be assembled in the following manner. Base member  126  may be provided with a plurality of locking pins  140 . Channel cover tab members  128  may be provided with a plurality of locking pin receiving holes  142  for receiving corresponding locking pins  140  upon folding channel cover tab members  128  over locking pins  140 . Then, channel cover tab members  128  become affixed to locking pins  140  of base member  126 . Advantageously, the use of heating or ultrasonic treatments to firmly affixed channel cover tab members  128  to base member  126  may be avoided. In this embodiment, when containment compartment  112  is so formed, a channel  134  is formed, which may advantageously house a wound suture  118 . 
     In one embodiment, as shown in  FIGS. 2-4 , outer cover  122  may be provided with a plurality of tabs  146 , for positioning within tab receiving members  144 , to affix outer cover  122  to base member  126  within outer periphery  130 , to at least partially enclose medical device  114 . 
     Further details regarding the construction and geometry of the containment compartments and packages formed therefrom are more fully described in U.S. Pat. Nos. 6,047,815; 6,135,272 and 6,915,623, the contents of each are hereby incorporated by reference in their entirety for all that they disclose. 
     Containment compartments  12  and  120  may be manufactured from conventional moldable materials. It is especially preferred to use polyolefin materials such as polyethylene and polypropylene, other thermoplastic materials, and polyester materials such as nylon, and equivalents thereof. In one embodiment, the containment compartments  12  and  120  of the present invention may be injection molded, however, they may also be formed by other conventional processes and equivalents thereof, including thermo-forming. If desired, the packages may be manufactured as individual assemblies or components which are then assembled. 
     Referring now to  FIG. 6  another embodiment of a packaged antimicrobial medical device is shown, which includes an inner package  211  having a source of antimicrobial agent. As may be appreciated by those skilled in the art, inner package  211  is in the form of a universal folder and shown in an unfolded, lay-flat form. 
     As shown, inner package  211  includes a first main outer panel  202 , a second main outer panel  204 , a first inner panel  206  and a second inner panel  208 . To configure inner package  211  to form a universal envelope, the first inner panel  206  is folded inward along fold line  216  and the second inner panel  208  is folded inward along fold line  218 . A medical device (not shown), which may be a needle and suture having one or more surfaces, is positioned under the second inner panel  208  of inner package  211  and against the inner surface of second main outer panel  204 . First main outer panel  202  may be provided with a tab  210  for mating with a tab receiving means  212 , which may be provided within second inner panel  208 , as shown. To complete, inner package  211 , first main outer panel  202  and second main outer panel  204  are folded along fold line  214  and tab  210  place within tab receiving means  212 . As with the other embodiments described herein, one surface may be coated with an adsorbent material to enable the packaged antimicrobial medical device to exhibit improved shelf life over a packaged antimicrobial medical device without such an adsorbent material so provided. 
     As with the other embodiments described herein, an outer package (not shown) having an inner surface is provided to seal the inner package  211  when positioned within. 
     The medical devices described herein are generally implantable medical devices and implants, including but not limited to mono and multifilament sutures, surgical meshes such as hernia repair mesh, hernia plugs, brachy seed spacers, suture clips, suture anchors, adhesion prevention meshes and films, and suture knot clips. Also included are implantable medical devices that are absorbable and non-absorbable. 
     An absorbable polymer is defined herein as a polymer that will degrade and be absorbed by the body over a period of time when exposed to physiological conditions. Absorbable medical devices typically are formed from generally known, conventional absorbable polymers including but not limited to glycolide, lactide, copolymers of glycolide, or mixtures of polymers, such as polydioxanone, polycaprolactone, oxidized regenerated cellulose and equivalents thereof. Preferably, the polymers include polymeric materials selected from the group consisting of greater than about 70% polymerized glycolide, greater than about 70% polymerized lactide, polymerized 1,4-dioxan-2-one, greater than about 70% polypeptide, copolymers of glycolide and lactide, greater than about 70% cellulosics and cellulosic derivatives. Preferably, absorbable medical devices are made from polydioxanone, poliglecaprone, or a glycolide/lactide copolymer. Examples of absorbable medical device include mono and multifilament sutures. The multifilament suture includes sutures wherein a plurality of filaments is formed into a braided structure. Examples of non-absorbable medical devices include mono and multifilament sutures, surgical meshes such as hernia repair mesh, hernia plugs and brachy seed spacers, which may be polymeric or nonpolymeric. Non-absorbable medical devices may be made in whole or in part from polymeric materials that include, but are not limited to, polyolefins such as polypropylene; polyamides such as nylon; chlorinated and/or fluorinated hydrocarbons such as Teflon® material; or polyesters such as Dacron® synthetic polyesters; or from nonpolymeric materials that include, but are not limited to, silks, collagen, stainless steel, titanium, cobalt chromium alloy, nitinol. Preferably, the non-absorbable medical devices are made from nylon or polypropylene. 
     In one embodiment, the sutures and needles that can be packaged in the packages disclosed herein include conventional surgical needles and conventional bioabsorbable and nonabsorbable surgical sutures and equivalents thereof. The packages of the present invention are useful to package small diameter sutures which were previously difficult to package in tray packages because of removal or hang-up problems upon withdrawal of such suture from the packages. 
     Suitable antimicrobial agents may be selected from, but are not limited to, halogenated hydroxyl ethers, acyloxydiphenyl ethers, or combinations thereof. In particular, the antimicrobial agent may be a halogenated 2-hydroxy diphenyl ether and/or a halogenated 2-acyloxy diphenyl ether, as described in U.S. Pat. No. 3,629,477, and represented by the following formula: 
     
       
         
         
             
             
         
       
     
     In the above formula, each Hal represents identical or different halogen atoms, Z represents hydrogen or an acyl group, and w represents a positive whole number ranging from 1 to 5, and each of the benzene rings, but preferably ring A can also contain one or several lower alkyl groups which may be halogenated, a lower alkoxy group, the allyl group, the cyano group, the amino group, or lower alkanoyl group. Preferably, methyl or methoxy groups are among the useful lower alkyl and lower alkoxy groups, respectively, as substituents in the benzene rings. A halogenated lower alkyl group, trifluoromethyl group is preferred. 
     Antimicrobial activity similar to that of the halogen-o-hydroxy-diphenyl ethers of the above formula is also attained using the O-acyl derivatives thereof which partially or completely hydrolyze under the conditions for use in practice. The esters of acetic acid, chloroacetic acid, methyl or dimethyl carbamic acid, benzoic acid, chlorobenzoic acid, methylsulfonic acid and chloromethylsulfonic acid are particularly suitable. 
     One particularly preferred antimicrobial agent within the scope of the above formula is 2,4,4′-trichloro-2′-hydroxydiphenyl ether, commonly referred to as triclosan (manufactured by Ciba Geigy under the trade name Irgasan DP300 or Irgacare MP). Triclosan is a white powdered solid with a slight aromatic/phenolic odor. As may be appreciated, it is a chlorinated aromatic compound which has functional groups representative of both ethers and phenols. 
     Triclosan is a broad-spectrum antimicrobial agent that has been used in a variety of products, and is effective against a number of organisms commonly associated with SSIs. Such microorganisms include, but are not limited to, genus  Staphylococcus, Staphylococcus epidermidis, Staphylococcus aureus, methicillin-resistant Staphylococcus epidermidis , methicillin-resistant  Staphylococcus aureus , and combinations thereof. 
     In addition to the antimicrobial agents described above, the medical device optionally may have a biocide, a disinfectant and/or an antiseptic, including but not limited to alcohols such as ethanol and isopropanol; aldehydes such as glutaraldehyde and formaldehyde; anilides such as triclorocarbanilide; biguanides such as chlorhexidine; chlorine-releasing agents such as sodium hypochlorite, chlorine dioxide and acidified sodium chlorite; iodine-releasing agents such as povidone-iodine and poloxamer-iodine; metals such as silver nitrate, silver sulfadiazine, other silver agents, copper-8-quinolate and bismuth thiols; peroxygen compounds such as hydrogen peroxide and peracetic acid; phenols; quaternary ammonium compounds such as benzalkonium chloride, cetrimide and ionenes-polyquaternary ammonium compounds. The medical device optionally may have antibiotics, including but not limited to penicillins such as amoxicillin, oxacillin and piperacillin; cephalosporins parenteral such as cefazolin, cefadroxil, cefoxitin, cefprozil, cefotaxime and cefdinir; monobactams such as aztreonam; beta-lactamase inhibitors such as clavulanic acid sulbactam; glycopeptide such as vancomycin; polymixin; quinolones such as nalidixic acid, ciprofloxacin and levaquin; metranidazole; novobiocin; actinomycin; rifampin; aminoglycosides such as neomycin and gentamicin; tetracyclines such as doxycycline; chloramphenicol; macrolide such as erythromycin; clindamycin; sulfonamide such as sulfadiazine; trimethoprim; topical antibiotics; bacitracin; gramicidin; mupirocin; and/or fusidic acid. Optionally, the medical device may have antimicrobial peptides such as defensins, magainin and nisin; lytic bacteriophage; surfactants; adhesion blockers such as antibodies, oligosaccharides and glycolipids; oligonucleotides such as antisense RNA; efflux pump inhibitors; photosensitive dyes such as porphyrins; immune modulators such as growth factors, interleukins, interferons and synthetic antigens; and/or chelators such as EDTA, sodium hexametaphosphate, lactoferrin and transferrin. 
     The antimicrobial agent may be delivered to the medical device from an antimicrobial agent source that is positioned within or attached to the inner surface of a package. Specifically, the antimicrobial agent is transferred from the antimicrobial agent source to the medical device when the package, the antimicrobial agent source and the medical device are subjected to time, temperature and pressure conditions, as described below. For example, the antimicrobial agent source may be an antimicrobial agent-loaded paper reservoir, an antimicrobial agent-loaded porous pouch reservoir, an antimicrobial agent-loaded plastic reservoir, an antimicrobial agent-loaded sponge or foam reservoir, an antimicrobial agent-loaded tape (see element, or an antimicrobial agent-loaded tablet. Alternatively, the antimicrobial agent source may be integral with the package itself, i.e., antimicrobial agent incorporated into or on the package itself, such as but not limited to, applied directly on the inner surface of the package. Where the antimicrobial agent source is in a paper or plastic reservoir, such reservoir may be integral with one or more packaging component in the package. 
     As indicated, the packaged antimicrobial medical devices disclosed herein utilize an adsorbent material to improve shelf life over packaged antimicrobial sutures that do not utilize an adsorbent material. It has been shown that the shelf life of an antimicrobial medical device, such as a triclosan-containing suture, is believed to be limited by triclosan levels that increase over time during normal and accelerated storage conditions. It has been surprisingly discovered that certain adsorbent materials may serve as a buffering agent to moderate the rate of increase of triclosan on the medical device. 
     Referring again to  FIGS. 1 ,  2  and  6 , in one embodiment, the adsorbent material is provided by coating the adsorbent material on at least a portion of one surface of the inner package,  11 ,  111  or  211 . In another embodiment, the adsorbent material is provided by placing an adsorbent substrate (not shown) within the outer package. In another embodiment, the adsorbent substrate is formed by coating a substrate with an adsorbent material. In yet another embodiment, the adsorbent substrate is formed of an adsorbent material. In still yet another embodiment, the adsorbent material provided on at least a portion of one surface of the inner package, is provided on at least one surface of outer cover  22  or  122 . 
     Adsorbent materials having utility in the practice of the present invention include any material having adsorbent properties, including bentonite, activated carbon, activated alumina, silica gel, zeolite, super-absorbant polymers, humectants, polymeric coatings, ground polymeric coatings, natural products, non-paper substrates, and clays, including kaolin. Clays, such as kaolin, have proven to be particularly effective. 
     Referring to  FIG. 6 , inner package  211  comprises a universal envelope formed from a paperboard stock having at least one surface coated with an adsorbent material. A suitable paperboard stock having utility in the practice of the inventions disclosed herein is Invercote T2®, available from Iggesund Paperboard of Edison, N.J. 
     Additionally, the medical device may optionally have a coating thereon, and/or may optionally comprise one or more surfaces having an antimicrobial agent disposed thereon prior to any transfer of antimicrobial agent to the medical device from the antimicrobial agent source. For example, it is advantageous to apply a coating composition having an antimicrobial agent therein to the surface of the medical device. Examples of medical devices, as well as coatings that may be applied thereto, may be found in U.S. Pat. Nos. 4,201,216, 4,027,676, 4,105,034, 4,126,221, 4,185,637, 3,839,297, 6,260,699, 5,230,424, 5,555,976, 5,868,244, and 5,972,008, each of which is hereby incorporated herein in its entirety. As disclosed in U.S. Pat. No. 4,201,216, the coating composition may include a film-forming polymer and a substantially water-insoluble salt of a C 6  or higher fatty acid. As another example, an absorbable coating composition that may be used for an absorbable medical device may include poly(alkylene oxylates) wherein the alkylene moieties are derived from C 6  or mixtures of C 4  to C 12  diols, which is applied to a medical device from a solvent solution, as disclosed in U.S. Pat. No. 4,105,034. The coating compositions may include a polymer or copolymer, which may include lactide and glycolide, as a binding agent. The coating compositions may also include calcium stearate, as a lubricant; and an antimicrobial agent. The coating may be applied to the device by solvent-based coating techniques, such as dip coating, spray coating, or suspended drop coating, or any other coating means. 
     Absorbable medical devices are moisture sensitive, that is, they are devices that will degrade if exposed to moisture in the atmosphere or in the body. It is known by those of ordinary skill in the art that medical devices made from absorbable polymers may deteriorate and lose their strength if they come into contact with water vapor prior to use during surgery. For instance, the desirable property of in vivo tensile strength retention for sutures will be rapidly lost if the sutures are exposed to moisture for any significant period of time prior to use. Therefore, it is desirable to use a hermetically sealed package for absorbable medical devices. A hermetically sealed package is defined herein to mean a package made of a material that serves as both a sterile barrier and a gas barrier, i.e., prevents or substantially inhibits moisture and gas permeation. 
     Referring again to  FIGS. 1 and 2 , materials useful for constructing outer packages  50  and  150  and the outer package for use with universal envelopes, may include, for example, include single and multilayered conventional metal foil products, often referred to as heat-sealable foils. These types of foil products are disclosed in U.S. Pat. No. 3,815,315, which is hereby incorporated by reference in its entirety. Another type of foil product that may be utilized is a foil laminate referred to in the field of art as a peelable foil. Examples of such peelable foil and substrates are disclosed in U.S. Pat. No. 5,623,810, which is hereby incorporated by reference in its entirety. If desired, conventional non-metallic polymer films in addition to or in lieu of metal foil may be used to form the package for absorbable medical devices. Such films are polymeric and may include conventional polyolefins, polyesters, acrylics, halogenated hydrocarbons and the like, combinations thereof and laminates. These polymeric films substantially inhibit moisture and oxygen permeation and may be coated with conventional coatings, such as, for example, mineral and mineral oxide coatings that decrease or reduce gas intrusion. The package may comprise a combination of polymer and metal foils, particularly a multi-layer polymer/metal-foil composite, such as a polyester/aluminum foil/ethylacrylic acid laminate. 
     Nonabsorbable medical devices may be packaged in any of the materials described above. In addition, it is desirable to package nonabsorbable medical devices in a package made of a material that serves as a sterile barrier, such as a porous material, i.e., medical grade paper, or a polymeric film or fabric that is permeable to moisture and gas, i.e., Tyvek® nonwoven material, manufactured by E. I. du Pont de Nemours and Company of Wilmington, Del., and made from high-density polyethylene fibers. Preferably, nonabsorbable medical devices are packaged in the same packaging materials that are used for absorbable medical devices, such as hermetically sealed packages, when it is desirable to have antimicrobial medical devices having a shelf life of at least 6 months, preferably at least 1 year and most preferably at least 2 years. 
     Microorganisms of the genus  Staphylococcus  are the most prevalent of all of the organisms associated with device-related surgical site infection.  S. aureus  and  S. epidermidis  are commonly present on patients&#39; skin and as such are introduced easily into wounds. An efficacious antimicrobial agent against  Staphylococcus  is 2,4,4′-trichloro-2′-hydroxydiphenyl ether. This compound has a minimum inhibitory concentration (MIC) against  S. aureus  of 0.01 ppm, as measured in a suitable growth medium and as described by Bhargava, H. et at in the American Journal of Infection Control, June 1996, pages 209-218. The MIC for a particular antimicrobial agent and a particular microorganism is defined as the minimum concentration of that antimicrobial agent that must be present in an otherwise suitable growth medium for that microorganism, in order to render the growth medium unsuitable for that microorganism, i.e., the minimum concentration to inhibit growth of that microorganism. The phrases “an amount sufficient to substantially inhibit bacterial colonization” and “an effective amount” of the antimicrobial agent, as used herein, are defined as the minimum inhibitory concentration for  S. aureus  or greater. 
     A demonstration of this MIC is seen in the disk diffusion method of susceptibility. A filter paper disk, or other object, impregnated with a particular antimicrobial agent is applied to an agar medium that is inoculated with the test organism. Where the antimicrobial agent diffuses through the medium, and as long as the concentration of the antimicrobial agent is above the minimum inhibitory concentration (MIC), none of the susceptible organism will grow on or around the disk for some distance. This distance is called a zone of inhibition. Assuming the antimicrobial agent has a diffusion rate in the medium, the presence of a zone of inhibition around a disk impregnated with an antimicrobial agent indicates that the organism is inhibited by the presence of the antimicrobial agent in the otherwise satisfactory growth medium. The diameter of the zone of inhibition is inversely proportional to the MIC. 
     Method for Making an Antimicrobial Medical Device 
     In accordance with various methods of the present invention, method of making a packaged antimicrobial suture having improved shelf life. Is provided. The method includes the steps of providing an inner package having a source of antimicrobial agent, providing an adsorbent material effective to adsorb a portion of the antimicrobial agent over time, positioning a suture within the inner package, the suture comprising one or more surfaces, covering the inner package with an outer package having an inner surface and subjecting the suture, the inner package and the inner surface of the outer package to time, temperature and pressure conditions sufficient to vapor transfer an effective amount of the antimicrobial agent from the antimicrobial agent source to the suture and the inner package, thereby substantially inhibiting bacterial colonization on the suture and the inner package. Advantageously, the packaged antimicrobial suture so produced exhibit improved shelf life over a packaged antimicrobial suture without an adsorbent material so provided. 
     As will be described in more detail hereinbelow, the step of subjecting the suture, the inner package and the inner surface of the outer package to conditions sufficient to vapor transfer an effective amount of the antimicrobial agent includes the steps of placing the outer package having the inner package and the suture therein in a sterilization unit, heating the sterilization unit to a first temperature, adjusting the pressure in the sterilization unit to a first pressure value, injecting steam into the sterilization unit to expose the inner surface of the outer package, the inner package and the suture to water vapor for a first period of time, adjusting the pressure within the sterilization unit to a second pressure value, introducing a chemical sterilization agent into the sterilization unit, maintaining the chemical sterilization agent in the sterilization unit for a second period of time to render a sufficient amount of microorganisms non-viable, removing residual moisture and chemical sterilization agent from the suture and drying the packaged antimicrobial suture to a desired moisture level. In one embodiment, the step of introducing a chemical sterilization agent comprises introducing ethylene oxide gas into the sterilization unit. 
     In one embodiment, the medical device is directly exposed to the antimicrobial agent, i.e., the antimicrobial agent source is located in the package having the medical device. For example, the package may contain an antimicrobial agent source, may have an antimicrobial agent source attached to the inner surface of the package, or the antimicrobial agent source may be integral with one or more packaging component in the package or with the package itself. In these embodiments, the medical device is positioned within the package and may initially be free of an antimicrobial agent or may initially comprise one or more surfaces having an antimicrobial agent disposed thereon. As indicated, the package, the antimicrobial agent source and the medical device are then subjected to time, temperature and pressure conditions sufficient to vapor transfer an effective amount of the antimicrobial agent from the antimicrobial agent source to the medical device, thereby substantially inhibiting bacterial colonization on the medical device. 
     In the case where the medical device is initially free of an antimicrobial agent, the antimicrobial agent is delivered to the medical device from an antimicrobial agent source when the package, the antimicrobial agent source and the medical device are subjected to time, temperature and pressure conditions sufficient to vapor transfer a portion of the antimicrobial agent from the antimicrobial agent source to the medical device. 
     In the case where the medical device initially comprises one or more surfaces having an antimicrobial agent disposed thereon, the time, temperature and pressure conditions are sufficient to vapor transfer a portion of each of the antimicrobial agent disposed on the medical device and the antimicrobial agent in the antimicrobial agent source to the inner surface of the package, such that an effective amount of the antimicrobial agent is retained on the medical device, thereby substantially inhibiting bacterial colonization on the medical device and the inner surface of the package. In this embodiment, the amount or concentration of antimicrobial agent on the medical device is stabilized by providing additional antimicrobial agent in the packaging environment. 
     Alternatively, the medical device may be positioned within a package, and the package having the medical device is exposed indirectly to an external antimicrobial agent source, i.e., the antimicrobial agent source is external to the package having the medical device. Specifically, the antimicrobial agent source and the package having the medical device are subjected to time, temperature and pressure conditions sufficient to vapor transfer an effective amount of the antimicrobial agent from the antimicrobial agent source to the medical device within the package, thereby substantially inhibiting bacterial colonization on the medical device. In this embodiment, the package may be made from a material that serves as a sterile barrier, such as a porous material or polymeric film that is permeable to moisture and gas, such that a gaseous antimicrobial agent source is capable of permeating or transmitting as a vapor through the package. For example, the package having the medical device may be placed in a sealed environment, and the antimicrobial agent source may be contained within the sealed environment or may be subsequently introduced to the sealed environment. The antimicrobial agent source may be any vapor form of the antimicrobial agent. 
     The rate of vapor transfer of an antimicrobial agent such as triclosan from the antimicrobial agent source to the medical device is substantially dependent upon the time, temperature and pressure conditions under which the package and the medical device are processed, stored and handled. The conditions to effectively vapor transfer an antimicrobial agent such as triclosan include a closed environment, atmospheric pressure, a temperature of greater than 40° C., for a period of time ranging from 4 to 8 hours. Also included are any combinations of pressure and temperature to render a partial pressure for the antimicrobial agent that is the same as or greater than the partial pressure rendered under the conditions described above, in combination with a period of time sufficient to render an effective amount or concentration of the antimicrobial agent on the medical device, i.e., the minimum inhibitory concentration (MIC) for  S. aureus  or greater. Specifically, it is known to one of ordinary skill that if the pressure is reduced, the temperature may be reduced to effect the same partial pressure. Alternatively, if the pressure is reduced, and the temperature is held constant, the time required to render an effective amount or concentration of the antimicrobial agent on the medical device may be shortened. Generally, the amount of antimicrobial agent in the antimicrobial agent source is at least that amount which is necessary to deliver the effective amount of the antimicrobial agent on the medical device, when exposed to the conditions described below. 
     Medical devices typically are sterilized to render microorganisms located thereon substantially non-viable. In particular, sterile is understood in the field of art to mean a minimum sterility assurance level of 10 −6 . Examples of sterilization processes are described in U.S. Pat. Nos. 3,815,315, 3,068,864, 3,767,362, 5,464,580, 5,128,101 and 5,868,244, each of which is incorporated herein in its entirety. Specifically, absorbable medical devices may be sensitive to radiation and heat. Accordingly, it may be desirable to sterilize such devices using conventional sterilant gases or agents, such as, for example, ethylene oxide gas. 
     An ethylene oxide sterilization process is described below, since the time, temperature and pressure conditions sufficient to vapor transfer the antimicrobial agent from the antimicrobial agent source to the medical device, are present in an ethylene oxide sterilization process. However the time, temperature and pressure conditions sufficient to vapor transfer the antimicrobial agent from the antimicrobial agent source to the medical device, may be effected alone or in other types of sterilization processes, and are not limited to an ethylene oxide sterilization process or to sterilization processes in general. 
     As discussed above, absorbable medical devices are sensitive to moisture and are therefore often packaged in hermetically sealed packages, such as sealed foil packages. However, sealed foil packages are also impervious to sterilant gas. In order to compensate for this and utilize foil packages in ethylene oxide gas sterilization processes, processes have been developed using foil packages having gas permeable or pervious vents (e.g., Tyvek® nonwoven material, manufactured by E. I. du Pont de Nemours and Company of Wilmington, Del.). The gas permeable vents are mounted to an open end of the package and allow the passage of air, water vapor and ethylene oxide into the interior of the package. After the sterilization process is complete, the package is sealed adjacent to the vent so the vent is effectively excluded from the sealed package, and the vent is cut away or otherwise removed, thereby producing a gas impervious hermetically sealed package. Another type of foil package having a vent is a pouch-type package having a vent mounted adjacent to an end of the package, wherein the vent is sealed to one side of the package creating a vented section. After the sterilization process is complete the package is sealed adjacent to the vented section, and the sealed package is cut away for the vented section. 
     In one embodiment, the antimicrobial agent source is placed within the package, attached to the inner surface of the package, or is integral with one or more packaging component in the package or with the package itself. After the peripheral seal and side seals have been formed in the package, the packaged medical device may be placed into a conventional ethylene oxide sterilization unit. If the package is a foil package, the antimicrobial agent source may be any of the antimicrobial agent sources described above or the antimicrobial agent source may be an antimicrobial agent loaded-gas permeable vent. For example, an antimicrobial agent such as triclosan may be loaded onto a Tyvek® gas permeable vent by coating the Tyvek® strip with a solution of ethyl acetate and triclosan; the antimicrobial agent loaded gas permeable vent is positioned within a package by mounting it to a hermetic packaging material; the medical device is positioned within the hermetic packaging material; the periphery of the hermetic packaging material is sealed in a manner to enclose the medical device and to allow the passage of gas into the interior of the hermetic packaging material through the vent; the packaging material having the antimicrobial agent loaded gas permeable vent and the medical device is subjected to time, temperature and pressure conditions sufficient to vapor transfer an effective amount of the antimicrobial agent from the antimicrobial agent loaded gas permeable vent to the medical device; the packaging material is sealed to enclose the medical device and exclude the vent; and the vent is cut away to thereby produce an antimicrobial medical device. 
     In another embodiment, the antimicrobial agent source may be introduced into the sterilization or other unit external to the package having the medical device. For example, the medical device is positioned within the package; the package having the medical device is exposed to an antimicrobial agent source; and the package having the medical device and the antimicrobial agent source is subjected to time, temperature and pressure conditions sufficient to vapor transfer an effective amount of the antimicrobial agent from the antimicrobial agent source to the medical device within the package, thereby substantially inhibiting bacterial colonization on the medical device. The package may be made from a material that serves as a sterile barrier, such as a porous material or a polymeric film that is permeable to moisture and gas, or from a material that results in a hermetically sealed package. 
     Prior to the start of the cycle, the sterilization unit may be heated to an internal temperature of about 25° C. The sterilization unit is maintained about 22 to 37° C. throughout the humidification and sterilization cycles. Next, a vacuum may be drawn on the sterilization unit to achieve a vacuum of approximately 1.8 to 6.0 kPa. In a humidification cycle, steam then may be injected to provide a source of water vapor for the product to be sterilized. The packaged medical devices may be exposed to water vapor in the sterilization unit for a period of time of about 60 to 90 minutes. Times may vary, however, depending upon the medical device being sterilized. 
     Following this humidification portion of the cycle, the sterilization unit may be pressurized by the introduction of dry inert gas, such as nitrogen gas, to a pressure of between about 42 and 48 kPa. Once the desired pressure is reached, pure ethylene oxide may be introduced into the sterilization unit until the pressure reaches about 95 kPa. The ethylene oxide may be maintained for a period of time effective to sterilize the packaged medical device. For example, the ethylene oxide may be maintained in the sterilization unit for about 360 to about 600 minutes for surgical sutures. The time required to sterilize other medical devices may vary depending upon the type of product and the packaging. The ethylene oxide then may be evacuated from the sterilization unit and the unit may be maintained under vacuum at a pressure of approximately 0.07 kPa for approximately 150 to 300 minutes in order to remove residual moisture and ethylene oxide from the sterilized packaged medical devices. The pressure in the sterilization unit may be returned to atmospheric pressure. 
     The following stage of the process is a drying cycle. The packaged medical device may be dried by exposure to dry nitrogen and vacuum over a number of cycles sufficient to effectively remove residual moisture and water vapor from the packaged medical device to a preselected level. During these cycles, the packaged medical device may be subjected to a number of pressure increases and decreases, at temperatures greater than room temperature. Specifically, the jacket temperature of the drying chamber may be maintained at a temperature of between approximately 53° C. to 57° C. throughout the drying cycle. Higher temperatures, however, may be employed, such as about 65° C. to 70° C. for sutures, and higher depending upon the medical device being sterilized. A typical drying cycle includes the steps of increasing the pressure with nitrogen to approximately 100 kPa, evacuating the chamber to a pressure of approximately 0.07 kPa over a period of 180 to 240 minutes, reintroducing nitrogen to a pressure of 100 kPa and circulating the nitrogen for approximately 90 minutes, evacuating the chamber to a pressure of approximately 0.01 kPa over a period of approximately 240 to 360 minutes and maintaining a pressure of not more than 0.005 kPa for an additional 4 to 96 hours. At the end of the humidification, sterilization and drying cycles, which takes typically about 24 hours, the vessel is returned to ambient pressure with dry nitrogen gas. Once drying to the preselected moisture level is complete, the packaged medical device may be removed from the drying chamber and stored in a humidity controlled storage area. 
     Upon completion of the sterilization process, the antimicrobial medical device, the package and/or the packaging component have thereon an amount of the antimicrobial agent effective to substantially inhibit colonization of bacteria on or adjacent the antimicrobial device, the package and/or the packaging component. 
     As indicated above, it has been shown that the shelf life of an antimicrobial medical device, such as a triclosan-containing suture, can be limited by increasing levels of triclosan that occur during normal and accelerated storage conditions. In some case, shelf life is limited to a period not to exceed two years, due to the impact of this phenomenon. The packaged antimicrobial medical devices disclosed herein utilize an adsorbent material to improve shelf life over packaged antimicrobial sutures that do not utilize an adsorbent material. In accordance with the methods disclosed herein, in one embodiment, the method of making a packaged antimicrobial device includes the step of coating the adsorbent material on at least a portion of one surface of the inner package. In another embodiment, the adsorbent material is provided by placing an adsorbent substrate within the outer package. In still another embodiment, the adsorbent substrate is formed by coating a substrate with an adsorbent material. In a still further embodiment, the adsorbent substrate is formed of an adsorbent material. In a yet still further embodiment, the inner package comprises a universal envelope formed from a paperboard stock having at least one surface coated with an adsorbent material. 
     Adsorbent materials having utility in the practice of the present invention include any material having adsorbent properties, including bentonite, activated carbon, activated alumina, silica gel, zeolite, super-absorbant polymers, humectants, polymeric coatings, ground polymeric coatings, natural products, non-paper substrates, and clays, including kaolin. Clays, such as kaolin, have proven to be particularly effective. 
     In one embodiment, a method of increasing the shelf life of a packaged antimicrobial medical device is provided. The method includes the steps of providing an inner package having a source of antimicrobial agent, providing an adsorbent material effective to adsorb a portion of the antimicrobial agent over time, positioning a medical device within the inner package, the medical device comprising one or more surfaces, covering the inner package with an outer package having an inner surface and subjecting the medical device, the inner package and the inner surface of the outer package to time, temperature and pressure conditions sufficient to vapor transfer an effective amount of the antimicrobial agent from the antimicrobial agent source to the medical device and the inner package, thereby substantially inhibiting bacterial colonization on the medical device and the inner package. The packaged antimicrobial medical device exhibits improved shelf life over a packaged antimicrobial medical device without an adsorbent material so provided. 
     The invention will now be more particularly described with reference to the following non-limiting Examples. 
     EXAMPLES 
     A series of stability studies was run using PDS Plus® sutures (a monofilament polydioxanone suture that is commercially available from Ethicon, Inc.), packaged in universal folders and relay trays. Studies were conducted on size 1 and size 3/0 sutures. For each suture size/package configuration, samples were fabricated using uncoated paper stock, obtained from Monadnock Paper Mills, Inc., of Bennington, N.H., and clay-coated paper stock (Invercote T2®, available from Iggesund Paperboard of Edison, N.J.). The study designations are shown below: 
     VAP2005-003 PDS Plus®—Universal Folder—Uncoated Paper 
     VAP2007-058 PDS Plus®—Universal Folder—Coated Paper 
     VAP2005-003 PDS Plus®—Relay Tray—Uncoated Paper 
     VAP2007-054 PDS Plus®—Relay Tray—Coated Paper 
     For each study the finished product was stored at 50° C. for up to 5 months and at 25° C. for up to 24 months. At the designated time period samples were tested for triclosan content in the suture and compared to the starting values. Multiple triclosan dispense levels were used for each test condition. 
     Example 1 
     PDS Plus Size 1 in Universal Folder stored at 25° C. 
     Stability studies were run using size 1 PDS Plus® sutures, packaged in universal folders. For each study the finished product was stored at 25° C. for up to 24 months. Samples were tested for triclosan content in the suture and compared to the starting values. Results for these studies are presented below and graphically depicted in  FIG. 7 . 
     
       
         
           
               
               
               
            
               
                   
                   
               
               
                   
                 VAP2005-003 - Uncoated Paper 
                 VAP2007-058 - Coated Paper 
               
            
           
           
               
               
               
               
               
               
               
            
               
                   
                   
                 Percent 
                   
                 Triclosan (ppm) 
                 Percent Increase 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
            
               
                   
                 Triclosan (ppm) 
                 Increase 
                   
                 2.5 mg (1) 
                 3.6 mg (1) 
                 2.5 mg (1) 
                 3.6 mg (1) 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
               
               
            
               
                   
                   
                 2 mg 
                 4 mg 
                 2 mg 
                 4 mg 
                 Ave 
                 4.2 mg (3/0) 
                 4.66 mg (3/0) 
                 4.2 mg (3/0) 
                 4.66 mg (3/0) 
                 Ave 
               
               
                   
                 Storage 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 UF 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 UF 
               
               
                   
                 Time 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
               
               
                 Size 
                 (Months) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
               
               
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
               
               
            
               
                 1 
                 0 
                 2083 
                 3491 
                 0.0% 
                 0.0% 
                 0.0% 
                 1559 
                 2314 
                 0.0% 
                 0.0% 
                 0.0% 
               
               
                 1 
                 1 
                 2313 
                 2860 
                 11.0% 
                 −18.1% 
                 −3.5% 
                 1559 
                 2198 
                 0.0% 
                 −5.0% 
                 −2.5% 
               
               
                 1 
                 3 
                 2582 
                 3580 
                 24.0% 
                 2.5% 
                 13.3% 
                 1648 
                 2275 
                 5.7% 
                 −1.7% 
                 2.0% 
               
               
                 1 
                 5 
                 2802 
                 3738 
                 34.5% 
                 7.1% 
                 20.8% 
                 1623 
                 2241 
                 4.1% 
                 −3.1% 
                 0.5% 
               
               
                 1 
                 7 
                   
                   
                   
                   
                   
                 1784 
                 2361 
                 14.4% 
                 2.0% 
                 8.2% 
               
               
                 1 
                 9 
                 2997 
                 5662 
                 43.9% 
                 62.2% 
                 53.0% 
                 1689 
                 2475 
                 8.3% 
                 7.0% 
                 7.7% 
               
               
                 1 
                 12 
                 3672 
                 5659 
                 76.3% 
                 62.1% 
                 69.2% 
                 1881 
                 2383 
                 20.7% 
                 3.0% 
                 11.8% 
               
               
                 1 
                 15 
                   
                   
                   
                   
                   
                 1800 
                 2511 
                 15.5% 
                 8.5% 
                 12.0% 
               
               
                 1 
                 18 
                 4812 
                 7456 
                 131.0% 
                 113.6% 
                 122.3% 
               
               
                 1 
                 24 
                 5321 
                 8216 
                 155.4% 
                 135.3% 
                 145.4% 
               
               
                   
               
            
           
         
       
     
     Example 2 
     PDS Plus Size 3/0 in Universal Folder stored at 25° C. 
     Stability studies were run using size 3/0 PDS Plus® sutures, packaged in universal folders. For each study the finished product was stored at 25° C. for up to 24 months. Samples were tested for triclosan content in the suture and compared to the starting values. Results for these studies are presented below and graphically depicted in  FIG. 8 . 
     
       
         
           
               
               
            
               
                   
                   
               
               
                   
                 VAP2007-058 - Coated Paper 
               
            
           
           
               
               
               
               
               
            
               
                   
                 VAP2005-003 - Uncoated Paper 
                 Triclosan (ppm) 
                 Percent Increase 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
            
               
                   
                 Triclosan (ppm) 
                 Percent Increase 
                   
                 2.5 mg (1) 
                 3.6 mg (1) 
                 2.5 mg (1) 
                 3.6 mg (1) 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
               
               
            
               
                   
                   
                 2 mg 
                 4 mg 
                 2 mg 
                 4 mg 
                 Ave 
                 4.2 mg (3/0) 
                 4.66 mg (3/0) 
                 4.2 mg (3/0) 
                 4.66 mg (3/0) 
                 Ave 
               
               
                   
                 Storage 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 UF 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 UF 
               
               
                   
                 Time 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
               
               
                 Size 
                 (Months) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
               
               
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
               
               
            
               
                 3/0 
                 1 
                 5078 
                 8761 
                 −10.3% 
                 33.2% 
                 11.5% 
                 5478 
                 5698 
                 4.6% 
                 1.9% 
                 3.3% 
               
               
                 3/0 
                 3 
                 5958 
                 8357 
                 5.2% 
                 27.1% 
                 16.2% 
                 5609 
                 6081 
                 7.1% 
                 8.8% 
                 7.9% 
               
               
                 3/0 
                 5 
                 6284 
                 10508 
                 11.0% 
                 59.8% 
                 35.4% 
                 5611 
                 5918 
                 7.2% 
                 5.9% 
                 6.5% 
               
               
                 3/0 
                 7 
                   
                   
                   
                   
                   
                 5702 
                 6367 
                 8.9% 
                 13.9% 
                 11.4% 
               
               
                 3/0 
                 9 
                 7802 
                 14702 
                 37.8% 
                 123.5% 
                 80.7% 
                 5940 
                 6214 
                 13.4% 
                 11.2% 
                 12.3% 
               
               
                 3/0 
                 12 
                 7883 
                 14357 
                 39.3% 
                 118.3% 
                 78.8% 
                 6268 
                 6872 
                 19.7% 
                 22.9% 
                 21.3% 
               
               
                 3/0 
                 15 
                   
                   
                   
                   
                   
                 5587 
                 6615 
                 6.7% 
                 18.3% 
                 12.5% 
               
               
                 3/0 
                 18 
                 9010 
                 16207 
                 59.2% 
                 146.4% 
                 102.8% 
               
               
                 3/0 
                 24 
                 10412 
                 18501 
                 83.9% 
                 181.3% 
                 132.6% 
               
               
                   
               
            
           
         
       
     
     Example 3 
     PDS Plus Size 1 in Universal Folder stored at 50° C. 
     Stability studies were run using size 1 PDS Plus® sutures, packaged in universal folders. For each study the finished product was stored at 50° C. for up to 5 months. Samples were tested for triclosan content in the suture and compared to the starting values. Results for these studies are presented below and graphically depicted in  FIG. 9 . 
     
       
         
           
               
               
            
               
                   
                   
               
               
                   
                 VAP2007-058 - Coated Paper 
               
            
           
           
               
               
               
               
               
            
               
                   
                 VAP2005-003 - Uncoated Paper 
                 Triclosan (ppm) 
                 Percent Increase 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
            
               
                   
                 Triclosan (ppm) 
                 Percent Increase 
                   
                 2.5 mg (1) 
                 3.6 mg (1) 
                 2.5 mg (1) 
                 3.6 mg (1) 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
               
               
            
               
                   
                   
                 2 mg 
                 4 mg 
                 2 mg 
                 4 mg 
                 Ave 
                 4.2 mg (3/0) 
                 4.66 mg (3/0) 
                 4.2 mg (3/0) 
                 4.66 mg (3/0) 
                 Ave 
               
               
                   
                 Storage 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 UF 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 UF 
               
               
                   
                 Time 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
               
               
                 Size 
                 (Months) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
               
               
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
               
               
            
               
                 1 
                 0 
                 2083 
                 3491 
                 0.0% 
                 0.0% 
                 0.0% 
                 1559 
                 2314 
                 0.0% 
                 0.0% 
                 0.0% 
               
               
                 1 
                 1 
                 4587 
                 8492 
                 120.2% 
                 143.3% 
                 131.7% 
                 2130 
                 2974 
                 36.6% 
                 28.5% 
                 32.6% 
               
               
                 1 
                 3 
                 5196 
                 11593 
                 149.4% 
                 232.1% 
                 190.8% 
                 2455 
                 3549 
                 57.5% 
                 53.4% 
                 55.4% 
               
               
                 1 
                 5 
                 5819 
                 12497 
                 179.4% 
                 258.0% 
                 218.7% 
                 2607 
                 3593 
                 67.2% 
                 55.3% 
                 61.3% 
               
               
                   
               
            
           
         
       
     
     Example 4 
     PDS Plus Size 3/0 in Universal Folder stored at 50° C. 
     Stability studies were run using size 3/0 PDS Plus® sutures, packaged in universal folders. For each study the finished product was stored at 50° C. for up to 5 months. Samples were tested for triclosan content in the suture and compared to the starting values. Results for these studies are presented below and graphically depicted in  FIG. 10 . 
     
       
         
           
               
               
            
               
                   
                   
               
               
                   
                 VAP2007-058 - Coated Paper 
               
            
           
           
               
               
               
               
               
            
               
                   
                 VAP2005-003 - Uncoated Paper 
                 Triclosan (ppm) 
                 Percent Increase 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
            
               
                   
                 Triclosan (ppm) 
                 Percent Increase 
                   
                 2.5 mg (1) 
                 3.6 mg (1) 
                 2.5 mg (1) 
                 3.6 mg (1) 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
               
               
            
               
                   
                   
                 2 mg 
                 4 mg 
                 2 mg 
                 4 mg 
                 Ave 
                 4.2 mg (3/0) 
                 4.66 mg (3/0) 
                 4.2 mg (3/0) 
                 4.66 mg (3/0) 
                 Ave 
               
               
                   
                 Storage 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 UF 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 UF 
               
               
                   
                 Time 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
               
               
                 Size 
                 (Months) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
               
               
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
               
               
            
               
                 3/0 
                 0 
                 5661 
                 6577 
                 0.0% 
                 0.0% 
                 0.0% 
                 5236 
                 5590 
                 0.0% 
                 0.0% 
                 0.0% 
               
               
                 3/0 
                 1 
                 10380 
                 17325 
                 83.4% 
                 163.4% 
                 123.4% 
                 7850 
                 8882 
                 49.9% 
                 58.9% 
                 54.4% 
               
               
                 3/0 
                 3 
                 11563 
                 23934 
                 104.3% 
                 263.9% 
                 184.1% 
                 8747 
                 9824 
                 67.0% 
                 75.7% 
                 71.4% 
               
               
                 3/0 
                 5 
                 11291 
                 23697 
                 99.5% 
                 260.3% 
                 179.9% 
                 8928 
                 10210 
                 70.5% 
                 82.6% 
                 76.6% 
               
               
                   
               
            
           
         
       
     
     Example 5 
     PDS Plus Size 1 in Relay Tray stored at 25° C. 
     Stability studies were run using size 1 PDS Plus® sutures, packaged in relay trays of the type shown in  FIGS. 2-5 . For each study the finished product was stored at 25° C. for up to 24 months. Samples were tested for triclosan content in the suture and compared to the starting values. Results for these studies are presented below and graphically depicted in  FIG. 11 . 
     
       
         
           
               
               
             
               
                   
                   
               
             
            
               
                   
                 VAP2005-003 - Uncoated Paper 
               
            
           
           
               
               
               
               
            
               
                   
                 Triclosan (ppm) 
                 Percent Increase 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
            
               
                   
                   
                   
                 3 mg 
                 5 mg 
                 7 mg 
                 3 mg 
                 5 mg 
                 7 mg 
                 Ave 
               
               
                   
                 Storage 
                 Storage 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Relay 
               
               
                   
                 Time 
                 Temp. 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
               
               
                 Size 
                 (Months) 
                 (° C.) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
               
               
                   
               
               
                 1 
                 0 
                 BL 
                 1624 
                 2682 
                 3132 
                 0.0% 
                 0.0% 
                 0.0% 
                 0.0% 
               
               
                 1 
                 1 
                 25 
                 1538 
                 2450 
                 3163 
                 −5.3% 
                 −8.7% 
                 1.0% 
                 −4.3% 
               
               
                 1 
                 3 
                 25 
                 1779 
                 2766 
                 3609 
                 9.5% 
                 3.1% 
                 15.2% 
                 9.3% 
               
               
                 1 
                 5 
                 25 
                 2224 
                 2947 
                 4006 
                 36.9% 
                 9.9% 
                 27.9% 
                 24.9% 
               
               
                 1 
                 7 
                 25 
               
               
                 1 
                 9 
                 25 
                 2091 
                 3381 
                 4437 
                 28.8% 
                 26.1% 
                 41.7% 
                 32.2% 
               
               
                 1 
                 12 
                 25 
                 2275 
                 4225 
                 5137 
                 40.1% 
                 57.5% 
                 64.0% 
                 53.9% 
               
               
                 1 
                 15 
                 25 
               
               
                 1 
                 18 
                 25 
                 2810 
                 4784 
                 5560 
                 73.0% 
                 78.4% 
                 77.5% 
                 76.3% 
               
               
                 1 
                 24 
                 25 
                 3187 
                 4917 
                 6532 
                 96.2% 
                 83.3% 
                 108.6% 
                 96.0% 
               
               
                   
               
            
           
           
               
               
            
               
                   
                 VAP2007-054 - Coated Paper 
               
            
           
           
               
               
               
               
            
               
                   
                 Triclosan (ppm) 
                 Percent Increase 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
            
               
                   
                   
                   
                 3.1 mg) 
                 3.6 mg 
                 4.1 mg 
                 3.1 mg) 
                 3.6 mg 
                 4.1 mg 
                 Ave 
               
               
                   
                 Storage 
                 Storage 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 UF 
               
               
                   
                 Time 
                 Temp. 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
               
               
                 Size 
                 (Months) 
                 (° C.) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
               
               
                   
               
               
                 1 
                 0 
                 BL 
                 1751 
                 1821 
                 2093 
                 0.0% 
                 0.0% 
                 0.0% 
                 0.0% 
               
               
                 1 
                 1 
                 25 
                 1763 
                 1723 
                 2272 
                 0.7% 
                 −5.4% 
                 8.6% 
                 1.3% 
               
               
                 1 
                 3 
                 25 
                 1960 
                 1989 
                 2324 
                 11.9% 
                 9.2% 
                 11.0% 
                 10.7% 
               
               
                 1 
                 5 
                 25 
                 1898 
                 1913 
                 2461 
                 8.4% 
                 5.1% 
                 17.6% 
                 10.3% 
               
               
                 1 
                 7 
                 25 
                 2088 
                 2109 
                 2603 
                 19.2% 
                 15.8% 
                 24.4% 
                 19.8% 
               
               
                 1 
                 9 
                 25 
                 2109 
                 2166 
                 2544 
                 20.4% 
                 18.9% 
                 21.5% 
                 20.3% 
               
               
                 1 
                 12 
                 25 
                 2226 
                 2364 
                 2656 
                 27.1% 
                 29.8% 
                 26.9% 
                 27.9% 
               
               
                 1 
                 15 
                 25 
                 2360 
                 2416 
                 2887 
                 34.8% 
                 32.7% 
                 37.9% 
                 35.1% 
               
               
                 1 
                 18 
                 25 
               
               
                 1 
                 24 
                 25 
               
               
                   
               
            
           
         
       
     
     Example 6 
     PDS Plus Size 3/0 in Relay Tray stored at 25° C. 
     Stability studies were run using size 3/0 PDS Plus® sutures, packaged in relay trays of the type shown in  FIGS. 2-5 . For each study the finished product was stored at 25° C. for up to 24 months. Samples were tested for triclosan content in the suture and compared to the starting values. Results for these studies are presented below and graphically depicted in  FIG. 12 . 
     
       
         
           
               
               
             
               
                   
                   
               
             
            
               
                   
                 VAP2005-003 - Uncoated Paper 
               
            
           
           
               
               
               
               
            
               
                   
                 Triclosan (ppm) 
                 Percent Increase 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
            
               
                   
                   
                   
                 3 mg 
                 5 mg 
                 7 mg 
                 3 mg 
                 5 mg 
                 7 mg 
                 Ave 
               
               
                   
                 Storage 
                 Storage 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Relay 
               
               
                   
                 Time 
                 Temp. 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
               
               
                 Size 
                 (Months) 
                 (° C.) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
               
               
                   
               
               
                 3/0 
                 0 
                 BL 
                 3020 
                 4510 
                 6851 
                 0.0% 
                 0.0% 
                 0.0% 
                 0.0% 
               
               
                 3/0 
                 1 
                 25 
                 3376 
                 5371 
                 7585 
                 11.8% 
                 19.1% 
                 10.7% 
                 13.9% 
               
               
                 3/0 
                 3 
                 25 
                 3720 
                 6074 
                 8330 
                 23.2% 
                 34.7% 
                 21.6% 
                 26.5% 
               
               
                 3/0 
                 5 
                 25 
                 4004 
                 6858 
                 8783 
                 32.6% 
                 52.1% 
                 28.2% 
                 37.6% 
               
               
                 3/0 
                 7 
                 25 
               
               
                 3/0 
                 9 
                 25 
                 4961 
                 7667 
                 10570 
                 64.3% 
                 70.0% 
                 54.3% 
                 62.9% 
               
               
                 3/0 
                 12 
                 25 
                 5237 
                 7670 
                 11298 
                 73.4% 
                 70.1% 
                 64.9% 
                 69.5% 
               
               
                 3/0 
                 15 
                 25 
               
               
                 3/0 
                 18 
                 25 
                 5930 
                 9471 
                 13180 
                 96.4% 
                 110.0% 
                 92.4% 
                 99.6% 
               
               
                 3/0 
                 24 
                 25 
                 6238 
                 10213 
                 13941 
                 106.6% 
                 126.5% 
                 103.5% 
                 112.2% 
               
               
                   
               
            
           
           
               
               
            
               
                   
                 VAP2007-054 - Coated Paper 
               
            
           
           
               
               
               
               
            
               
                   
                 Triclosan (ppm) 
                 Percent Increase 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
            
               
                   
                   
                   
                 3.7 mg 
                 4.2 mg 
                 4.7 mg 
                 3.7 mg 
                 4.2 mg 
                 4.7 mg 
                 Ave 
               
               
                   
                 Storage 
                 Storage 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 UF 
               
               
                   
                 Time 
                 Temp. 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
               
               
                 Size 
                 (Months) 
                 (° C.) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
               
               
                   
               
               
                 3/0 
                 0 
                 BL 
                 2915 
                 3548 
                 5112 
                 0.0% 
                 0.0% 
                 0.0% 
                 0.0% 
               
               
                 3/0 
                 1 
                 25 
                 3112 
                 4140 
                 5335 
                 6.8% 
                 16.7% 
                 4.4% 
                 9.3% 
               
               
                 3/0 
                 3 
                 25 
                 3500 
                 4185 
                 5823 
                 20.1% 
                 18.0% 
                 13.9% 
                 17.3% 
               
               
                 3/0 
                 5 
                 25 
                 3775 
                 4284 
                 5699 
                 29.5% 
                 20.7% 
                 11.5% 
                 20.6% 
               
               
                 3/0 
                 7 
                 25 
                 4060 
                 4839 
                 6123 
                 39.3% 
                 36.4% 
                 19.8% 
                 31.8% 
               
               
                 3/0 
                 9 
                 25 
                 4351 
                 5056 
                 6504 
                 49.3% 
                 42.5% 
                 27.2% 
                 39.7% 
               
               
                 3/0 
                 12 
                 25 
                 4555 
                 5520 
                 6644 
                 56.3% 
                 55.6% 
                 30.0% 
                 47.3% 
               
               
                 3/0 
                 15 
                 25 
                 4798 
                 5600 
                 7273 
                 64.6% 
                 57.8% 
                 42.3% 
                 54.9% 
               
               
                 3/0 
                 18 
                 25 
               
               
                 3/0 
                 24 
                 25 
               
               
                   
               
            
           
         
       
     
     Example 7 
     PDS Plus Size 1 in Relay Tray stored at 50° C. 
     Stability studies were run using size 1 PDS Plus® sutures, packaged in relay trays of the type shown in  FIGS. 2-5 . For each study the finished product was stored at 50° C. for up to 5 months. Samples were tested for triclosan content in the suture and compared to the starting values. Results for these studies are presented below and graphically depicted in  FIG. 13 . 
     
       
         
           
               
               
             
               
                   
                   
               
             
            
               
                   
                 VAP2005-003 - Uncoated Paper 
               
            
           
           
               
               
               
               
            
               
                   
                 Triclosan (ppm) 
                 Percent Increase 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
            
               
                   
                   
                   
                 3 mg 
                 5 mg 
                 7 mg 
                 3 mg 
                 5 mg 
                 7 mg 
                 Ave 
               
               
                   
                 Storage 
                 Storage 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Relay 
               
               
                   
                 Time 
                 Temp. 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
               
               
                 Size 
                 (Months) 
                 (° C.) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
               
               
                   
               
               
                 1 
                 0 
                 BL 
                 1624 
                 2682 
                 3132 
                 0.0% 
                 0.0% 
                 0.0% 
                 0.0% 
               
               
                 1 
                 1 
                 50 
                 2784 
                 4904 
                 6517 
                 71.4% 
                 82.8% 
                 108.1% 
                 87.5% 
               
               
                 1 
                 3 
                 50 
                 3779 
                 6761 
                 8866 
                 132.7% 
                 152.1% 
                 183.1% 
                 156.0% 
               
               
                 1 
                 5 
                 50 
                 4635 
                 7325 
                 9892 
                 185.4% 
                 173.1% 
                 215.8% 
                 191.5% 
               
               
                   
               
            
           
           
               
               
            
               
                   
                 VAP2007-054 - Coated Paper 
               
            
           
           
               
               
               
               
            
               
                   
                 Triclosan (ppm) 
                 Percent Increase 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
            
               
                   
                   
                   
                 3.1 mg 
                 3.6 mg 
                 4.1 mg 
                 3.1 mg 
                 3.6 mg 
                 4.1 mg 
                 Ave 
               
               
                   
                 Storage 
                 Storage 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 UF 
               
               
                   
                 Time 
                 Temp. 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
               
               
                 Size 
                 (Months) 
                 (° C.) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
               
               
                   
               
               
                 1 
                 0 
                 BL 
                 1751 
                 1821 
                 2083 
                 0.0% 
                 0.0% 
                 0.0% 
                 0.0% 
               
               
                 1 
                 1 
                 50 
                 2734 
                 2793 
                 3516 
                 56.1% 
                 53.4% 
                 68.0% 
                 59.2% 
               
               
                 1 
                 3 
                 50 
                 3174 
                 3673 
                 4209 
                 81.3% 
                 101.7% 
                 101.1% 
                 94.7% 
               
               
                 1 
                 5 
                 50 
                 3471 
                 3894 
                 4549 
                 98.2% 
                 113.8% 
                 117.3% 
                 109.8% 
               
               
                   
               
            
           
         
       
     
     Example 8 
     PDS Plus Size 3/0 in Relay Tray stored at 50° C. 
     Stability studies were run using size 3/0 PDS Plus® sutures, packaged in relay trays of the type shown in  FIGS. 2-5 . For each study the finished product was stored at 50° C. for up to 5 months. Samples were tested for triclosan content in the suture and compared to the starting values. Results for these studies are presented below and graphically depicted in  FIG. 14 . 
     
       
         
           
               
               
             
               
                   
                   
               
             
            
               
                   
                 VAP2005-003 - Uncoated Paper 
               
            
           
           
               
               
               
               
            
               
                   
                 Triclosan (ppm) 
                 Percent Increase 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
            
               
                   
                   
                   
                 3 mg 
                 5 mg 
                 7 mg 
                 3 mg 
                 5 mg 
                 7 mg 
                 Ave 
               
               
                   
                 Storage 
                 Storage 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Relay 
               
               
                   
                 Time 
                 Temp. 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
               
               
                 Size 
                 (Months) 
                 (° C.) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
               
               
                   
               
               
                 3/0 
                 0 
                 BL 
                 3020 
                 4510 
                 6851 
                 0.0% 
                 0.0% 
                 0.0% 
                 0.0% 
               
               
                 3/0 
                 1 
                 50 
                 5125 
                 8790 
                 12016 
                 69.7% 
                 94.9% 
                 75.4% 
                 80.0% 
               
               
                 3/0 
                 3 
                 50 
                 6625 
                 10312 
                 13543 
                 119.4% 
                 128.6% 
                 97.7% 
                 115.2% 
               
               
                 3/0 
                 5 
                 50 
                 6376 
                 11061 
                 14604 
                 111.1% 
                 145.3% 
                 113.2% 
                 123.2% 
               
               
                   
               
            
           
           
               
               
            
               
                   
                 VAP2007-054 - Coated Paper 
               
            
           
           
               
               
               
               
            
               
                   
                 Triclosan (ppm) 
                 Percent Increase 
                   
               
            
           
           
               
               
               
               
               
               
               
               
               
               
            
               
                   
                   
                   
                 3.7 mg 
                 4.2 mg 
                 4.7 mg 
                 3.7 mg 
                 4.2 mg 
                 4.7 mg 
                 Ave 
               
               
                   
                 Storage 
                 Storage 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 Triclosan 
                 UF 
               
               
                   
                 Time 
                 Temp. 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Dispense 
                 Increase 
               
               
                 Size 
                 (Months) 
                 (° C.) 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 Amount 
                 (%) 
               
               
                   
               
               
                 3/0 
                 0 
                 BL 
                 2915 
                 3548 
                 5112 
                 0.0% 
                 0.0% 
                 0.0% 
                 0.0% 
               
               
                 3/0 
                 1 
                 50 
                 5725 
                 6750 
                 8313 
                 96.4% 
                 90.2% 
                 62.6% 
                 83.1% 
               
               
                 3/0 
                 3 
                 50 
                 6667 
                 7903 
                 9436 
                 128.7% 
                 122.7% 
                 84.6% 
                 112.0% 
               
               
                 3/0 
                 5 
                 50 
                 6913 
                 8189 
                 9482 
                 137.2% 
                 130.8% 
                 85.5% 
                 117.8% 
               
               
                   
               
            
           
         
       
     
     All patents, test procedures, and other documents cited herein, including priority documents, are fully incorporated by reference to the extent such disclosure is not inconsistent and for all jurisdictions in which such incorporation is permitted. 
     While the illustrative embodiments disclosed herein have been described with particularity, it will be understood that various other modifications will be apparent to and can be readily made by those skilled in the art without departing from the spirit and scope of the disclosure. Accordingly, it is not intended that the scope of the claims appended hereto be limited to the examples and descriptions set forth herein but rather that the claims be construed as encompassing all the features of patentable novelty which reside herein, including all features which would be treated as equivalents thereof by those skilled in the art to which this disclosure pertains. 
     When numerical lower limits and numerical upper limits are listed herein, ranges from any lower limit to any upper limit are contemplated.