Patent Publication Number: US-5290670-A

Title: Silver halide photographic elements

Description:
FIELD OF THE INVENTION 
     The present invention relates to infrared absorbing dyes and to silver halide photographic elements comprising a layer containing such dyes. 
     BACKGROUND OF THE ART 
     In the field of silver halide photographic elements, it is a common practice to incorporate into a layer of the photographic element appropriate dyes absorbing specific wavelengths of light. Said dyes may be used in any layer of the photographic element, such as an interlayer, a radiation sensitive layer, an overcoat layer, an undercoat layer, a backing layer, and may be used for a variety of purposes, such as filter dyes, antihalation dyes, antiirradiation dyes or for the sensitivity control of the photographic emulsion. 
     The layers of the photographic elements to be added with the dyes are usually made of gelatin or other hydrophilic colloids. The dyes should have an appropriate spectral absorption according to the intended use, should be photographically inert (not affording adverse effects--such as a decrease of sensitivity, fading of the latent image, and fogging--on the performance of the silver halide emulsion layer), should be decolored or dissolved and removed during the photographic processing, and should leave little or no stain in the processed film. 
     Recently, information recording equipment using semiconductor laser diodes emitting in the infrared region of the electromagnetic spectrum have been developed which require silver halide photographic elements sensitive in the same area. Examples of said equipments are the laser scanners using laser diodes which have a much longer operational life and are less expensive and smaller than conventional gas lasers such as helium-neon or argon lasers. The infrared sensitive silver halide photographic elements for use with laser scanners using laser diodes need dyes for halation prevention and irradiation prevention. These dyes must absorb light in the infrared region. To this purpose, many infrared absorbing dyes have been hitherto proposed. U.S. Pat. No. 4,362,800 discloses indolotricarbocyanine dyes having two sulfoalkyl groups for use in antihalation layers, which, however, leave a greenish stain after processing. To solve the problem of staining, indolotricarbocyanine dyes for use as infrared absorbing dyes have been proposed in U.S. Pat. Nos. 4,839,265; 4,871,656; 4,876,181 and 4,933,269 and in European Patent Application Nos. 342,576 and 342,939. 
     A problem with these dyes is the inability to have adequate spectral absorption in the infrared region of the electromagnetic spectrum. Usually said dyes have an absorbance maximum in the desired wavelength range in molecular form but aggregate to cause a shift in the maximum absorbance wavelength. Accordingly, a deaggregating compound is usually necessary to enable said dyes to have the desired absorption maximum wavelength. Deaggregants, however, can cause adverse photographic effects, such as speed loss during storage. U.S. Pat. No. 4,871,656 discloses certain indolotricarbocyanine infrared filter dyes which do not require a deaggregant, because said dyes have an absorbance maximum in the desired wavelength range in the molecular form and do not aggregate. Such dyes in order not to have the molecular absorption at wavelengths that are too short are preferably benz[e]indoletricarbocyanine dyes. However, benz[e]indole rings are prepared from dangerous naphthylamine starting compounds. Accordingly, there is still the need to provide infrared absorbing filter dyes having the molecular absorption in the desired wavelength range to be useful as infrared filter dyes, without the shift to the desired wavelength range brought about by aggregation, and which can be synthetized using non-toxic intermediates. 
     U.S. Pat. No. 4,933,269 describes indolotricarbocyanine infrared absorbing filter dyes, having a 5- or 6-membered heterocyclic ring attached to the methine chain. Examples of heterocyclic rings include piperidine, pyrrolidine, indoline, 3-pyrroline, piperazine, morpholine, thiomorpholine, and other saturated heterocyclic rings. However, it has been noted in the present invention that the filter dyes of U.S. Pat. No. 4,933,269 display radiation in absorption at wavelengths at or beyond 750 nm, when they are benz[e]indolotricarbocyanine dyes and can aggregate. 
     SUMMARY OF THE INVENTION 
     The present invention provides a silver halide photographic element comprising a support, at least one silver halide emulsion photosensitive layer and at least one hydrophilic colloid non photosensitive layer wherein at least one of said layers contains an absorbing amount of a dye represented by the following formula ##STR2## wherein R 1  and R 2  each independently represents a sulfoalkyl or a sulfatoalkyl group having 2 to 4 carbon atoms, 
     Q represents the atoms necessary to complete a 5- to 7-membered substituted or unsubstituted carbocyclic ring, 
     Z 3  represents the atoms necessary to complete a substituted or unsubstituted 5-membered N-containing aromatic ring, 
     X -   represents an anion, 
     n is an integer of 1 or 2, provided that n is 1 when the dye forms an intramolecular salt, and 
     Z 1  and Z 2  each independently represents the atoms necessary to complete a substituted or unsubtituted indole nucleus. 
     In another aspect, the present invention provides infrared absorbing dyes having the formula above. 
     The dyes of the present invention have satisfactory absorbing spectral characteristics in a desired wavelength range in the infrared region in molecular form without aggregating, are stable during storage at high temperature and humidity, are inactive to silver halide emulsions and are capable of being decolored and dissolved out of the photographic element during the photographic processing with little or no residual dye stain after the processing. 
     DETAILED DESCRIPTION OF THE INVENTION 
     In the formula of the infrared absorbing dyes of the present invention, R 1  and R 2  each independently represents sulfoalkyl or sulfatoalkyl of from 2 to 4 carbon atoms. Additionally, substituted sulfoalkyl and sulfatoalkyl are useful as R 1  and R 2 . Such groups may be substituted with substituents such as methyl, hydroxy, and halogen such as Cl or F. Examples of R 1  and R 2  include sulfoethyl, 2-sulfopropyl, 3-sulfopropyl, 3-sulfobutyl, 4-sulfobutyl, 3-sulfatopropyl, and 2-hydroxy-3-sulfopropyl. 
     Q represents the atoms necessary to complete a substituted or unsubstituted 5- to 7-membered carbocyclic ring, preferably a 6-membered carbocyclic ring (e.g., cyclohexene). This ring can be substituted, as known to one skilled in the art. Examples of substituents include substituted or unsubstituted alkyl (e.g., methyl, ethyl, propyl, chloroethyl, benzyl), substituted or unsubstituted aryl (e.g., phenyl, p-chlorophenyl), halogen (e.g., chloro, fluoro), hydroxy, alkoxy (e.g., methoxy, ethoxy), and other conventional dye substituents that would be apparent to one skilled in the art. 
     Z 3  represents the atoms necessary to complete a substituted or unsubstituted 5-membered N-containing aromatic ring. Said heterocyclic aromatic rings include two conjugated double bonds in the ring. The aromatic character of said heterocyclic rings is well known in the chemical literature, as described for example in S. H. Pine, Organic Chemistry, Fifth Edition, McGraw-Hill Book Company, 1987, page 703. This ring may be substituted, as known in the art. Examples of substituents include alkyl such as alkyl from 1 to 4 carbon atoms (e.g., methyl, ethyl, butyl), which may themselves be substituted with known substituents such as hydroxy, halogen, and the like (e.g., hydroxyethyl, chloroethyl), carboxylate of from 1 to 4 carbon atoms (e.g., methyl ester, ethyl ester), amido, sulfonamido, halogen (e.g., chloro, fluoro), and others that would be known to one skilled in the art. Preferred examples of 5-membered N-containing aromatic ring include pyrazole, triazole, imidazole and pyrrole. 
     The anion represented by X - , although not particularly restricted, is, for example, a halogen ion (e.g., chloride, bromide, iodide), p-toluene sulfonate, ethyl sulfate, perchlorate, or the like. 
     Z 1  and Z 2  each independently represents the atoms necessary to complete a substituted or unsubstituted indole nucleus. These indole nuclei may be substituted by any of a number of groups known to be substituents for such nuclei. These include sulfo, halogen (e.g., chloro, fluoro), alkyl (preferably of about 1 to 4 carbon atoms, e.g., methyl, ethyl, butyl), which may themselves be substituted with known substituents such as hydroxy, halogen or sulfo, alkoxy (preferably of about 1 to 4 carbon atoms, e.g., methoxy, ethoxy, butoxy), carboxy, or carboxylate of from 1 to 4 carbon atoms (e.g., methyl ester, ethyl ester). Preferred substituents for said indole nuclei in the present invention include sulfonamido or carbonamido groups, in particular a sulfonamido group of formula ##STR3## or a carbonamido group of formula ##STR4## wherein R 3  and R 4  each independently represents a hydrogen atom, an alkyl group, preferably an alkyl group of up to 6 carbon atoms, an aryl group, preferably phenyl or the nonmetallic atoms (e.g., carbon, nitrogen, sulfur and oxygen) necessary to form a 5- or 6-membered heterocyclic ring, preferably morpholino. 
     When the term &#34;group&#34; is used in this invention to describe a chemical compound or substituent, the described chemical material includes the basic group and that group with conventional substitution. Where the term &#34;moiety&#34; is used to describe a chemical compound or substituent, only an unsubstituted chemical material is intended to be included. For example, &#34;alkyl group&#34; includes not only such alkyl moieties as methyl, ethyl, octyl, stearyl, etc., but also such moieties bearing substituents groups such as halogen, cyano, hydroxyl, nitro, amine, carboxylate, etc. On the other hand, &#34;alkyl moiety&#34; includes only methyl, ethyl, octyl, stearyl, cyclohexyl, etc. 
     The preferred dyes of the present invention comprise one or two groups, R 1  and R 2 , having acidic substituents, i.e. substituents capable of forming an anion, such as sulfo and sulfato, and two sulfonamido or carbonamido groups as substituents on Z 1  and Z 2 . Since the acidity of an organic compound refers to a loss of protons in water and is generally expressed as pKa, i.e. -log 10  of the dissociation constant of the chemical compound, sulfonamido and carbonamido groups having pKa values substantially higher than those of sulfo and carboxy groups are practically undissociated in aqueous medium and have negligible acidic properties, as can be evidenced by the following series: the pKa of benzenesulfonic acid is 0.7 corresponding to a dissociation in water at pH 5 higher than 99.9%, the pKa of benzenecarboxylic acid is 4.2 corresponding to a dissociation in water at pH5 of 86.1%, the pKa of benzenesulfonamide is 10 corresponding to a dissociation in water at pH5 of 9.99×10 -4  (with a ratio of neutral to anion form of approximately 100,000:1) and the pKa of benzamide is 13-14 corresponding to a dissociation in water at pH 5 of less than 9.99×10 -5  (see, on this matter, The Merk Index, 8th edition, pages 128 and 132, 1968; Helvetica Chimica Acta, vol. 39, page 48, 1956 and A. Albert et al., The Determination of Ionization Constants, page 88). 
     It is well-known (see U.S. Pat. No. 4,877,721) that acid substituents improve water solubility which makes dye removal easier during processing and to this purpose dye with more than two acid groups have been proposed for use as bleachable dyes in U.S. Pat. No. 4,839,265 and in European patent applications 251,282; 288,076 and 342,939. Surprisingly, the combination of two acidic groups and two sulfonamido or carbonamido groups has been found to give a bleachability similar to that of dyes having more than two acidic groups and a sufficient solubility in water or in substantially aqueous solvents (having more than 80% of the solvent comprised of water) to be added to the gelatin photographic compositions without the problems associated with dyes having no acidic group. 
     Examples of infrared absorbing dyes according to this invention include the following; however the scope of this invention is not limited to them. ##STR5## 
     The dyes of this invention may be prepared according to the methods described in U.S. Pat. Nos. 2,985,955, 3,148,187 and 3,423,207 and in J. Chem. Soc., 189 (1933). Such a preparation process is illustrated in Example 1 hereinbelow. 
     The dyes of this invention absorb in the near infrared region, have a very low visible absorption, and retain a high extinction coefficient at the absorption maximum. The dyes of the present invention have a molecular absorption in the desired wavelength range and are useful in infrared antihalation layers, without achieving a shift to the desired wavelength range by aggregation. In general, the dyes of the invention have extinction coefficients at their maximum absorption wavelength (typically 780 nm or higher) on the order of 2.5×10 5  to 3.5×10 5 . However, at 700 nm the absorption has generally fallen to approximately 20% of this value and at 650 nm the absorption is down to approximately 0.1% of the value, as measured in a methanolic solution. 
     The dyes may be incorporated into photographic elements as acutance dyes according to conventional techniques. The dyes may also be incorporated into antihalation layers according to techniques of the prior art, for example, as an antihalation backing layer, an antihalation underlayer or an overcoat layer. Incorporation of the dyes of this invention into the silver halide emulsion layers or other hydrophilic colloid layers may be easily carried out in the usual manner. In general, the dye is dissolved in water or aqueous solutions of water and another water soluble solvent such as methanol, ethanol, acetone, to make an aqueous solution to be added to a coating composition, and the coating composition is then coated by a known method. 
     The dyes of this invention are generally added to the photographic element in a sufficient amount to provide a transmissive optical density of greater than 0.1 at the lambda max of the dye. Generally, the coating weight of the dye which will provide the desired effect is from 1.0 to 0.01 g/sq. meter. 
     Examples of silver halide photographic materials applicable to this invention include black-and-white and color photographic elements. 
     The silver halide employed in this invention may be any of silver chloride, silver bromide, silver iodide, silver chlorobromide, silver chloroiodide, silver chloroiodobromide and the like. 
     The silver halide grains in the photographic emulsion may be regular grains having a regular crystal structure such as cube, octahedron, and tetradecahedron, or the spherical or irregular crystal structure, or those having crystal defects such as twin plane, or those having a tabular form, or the combination thereof. 
     The photographic element comprising a layer including the dyes of this invention may be coated on any suitable support material used in photography such as cellulose acetate, cellulose nitrate, paper, polyesters, such as polyethylene terephthalate, etc. 
     As the binder or protective colloid for use in the photographic element, gelatin is advantageously used, but other hydrophilic colloid may be used alone or in combination with gelatin such as gelatin substitutes, collodion, gum arabic, cellulose ester derivatives such as alkyl esters of carboxylated cellulose, hydroxy ethyl cellulose, carboxy methyl cellulose, synthetic resins, such as the amphoteric copolymers described in U.S. Pat. No. 2,949,442, polyvinyl alcohol, and others well known in the art. 
     The photographic elements utilizing the infrared absorbing dyes of this invention have infrared light-sensitive silver halide emulsion layers, i.e. silver halide emulsions most sensitive to the light of wavelength of 750 nm or more, preferably 750 to 1200 nm. The silver halide emulsions are sensitized for infrared absorption by any of the spectral sensitizers commonly used to produce the desired sensitometric characteristics. 
     Methods for making such elements, means for sensitizing them to infrared radiation and incorporating the dyes of this invention, use of additives such as chemical sensitizers, antifoggant and stabilizers, desensitizers, brightening agents, couplers, hardening agents, coating aids, plasticizers, lubricants, matting agents, high-boiling organic solvents, development accelerating compounds, antistatic agents, antistain agents, and the like are described for example, in Research Disclosure Vol. 176, No. 17643, December 1979, Sections I to XIV. 
     The present invention is further illustrated in detail by the following examples, but the invention is not limited to and by the examples. 
    
    
     EXAMPLE 1 
     Synthesis of Dyes 
     a) Comparison Dye A. 
     Equimolar amounts of 2,3,3-trimethyl-5-sulfamoyl-indolenine (prepared as described at col. 11, lines 30-40, of U.S. Pat. No. 4,062,682 with a yield of 92%) and 2-chloroethanesulfonylchloride in acetonitrile were stirred at room temperature overnight. The separated solid was collected, washed with acetonitrile and dried to give yield of 90% of the compound A ##STR6## 
     A mixture of 2.6 g of Compound A, 0.68 g of 3-hydroxymethylene-2-chlorocyclohexenealdehyde in 18 ml of a solution of acetic anhydride and acetic acid (3:2 w/w) was stirred a few minutes at room temperature. Diisopropylethylamine (1.28 ml) was added and the mixture stirred overnight at room temperature. The precipitated solid was collected, washed with a few ml of the solvent mixture and dried to give 2.8 g of a green-gold powder with λmax in methanol at 786 nm of the Comparison Dye A corresponding to the formula ##STR7## 
     b) Comparison Dye B. 
     Intermediate dye A corresponding to the formula ##STR8## was prepared following known procedures, e.g., as described in the following publications: Yu. L. Slominskii, I. D. Radchenko and A. I. Tolmachev, Zhur. Org. Khim., 14, 2214-21 (1978); Yu. L. Slominskii, I. D. Radchenko and A. I. Tolmachev, Zhur. Org. Khim., 15, 400-407 (1979) and S. M. Makin, L. I. Boiko and O. A. Shavrygina, Zhur. Org. Khim., 13, 1189 (1977). The intermediate dye A (1 g) in methanol (5 ml) was added under stirring at room temperature with N-carboxyethylpiperazine (0.25 g). The separated solid was collected, dried and dissolved in methanol (15 ml). Sodium acetate (0.2 g) was added to give the comparative dye B (0.5 g) with λmax in methanol at 676 nm, corresponding to the formula ##STR9## 
     c) Dye 1. 
     Comparison Dye A (15 g) and pyrazole (75 g) were held at 100° C. for 30 minutes. The melt composition was added with a 3:2 by volume mixture of methanol-ethanol (220 ml). The separated solid was collected and dried to give Dye 1 (12 g) with λmax in methanol at 792 nm corresponding to the formula ##STR10## 
     d) Dye 2. 
     By following the same procedure for obtaining Dye 1, Dye 2 was obtained starting from compound B ##STR11## Dye 2 having a λmax in methanol at 793 nm corresponding to the formula ##STR12## 
     e) Comparison Dye C. 
     5-phenylsulfonylindolenine (30 g) was added to (20% by weight of SO 3 ) fuming sulfuric acid (120 ml), and stirred overnight. The solution was poured into crushed ice (200 g), and the separated solid filtered, washed with water and then with ethanol. The solid was dried under vacuum to give 34 g of the compound C ##STR13## 
     The compound C (18 g) in butyronitrile (50 ml) and triethylamine (4.9 g) were added with 2,4-butanesultone (8 g). The resulting solution was held at 110° C. overnight. The separated product was washed twice with acetone and then ground with ethylacetate. The resulting solid was filtered and dried under vacuum. 10 g of the dried solid were dissolved in methanol (35 ml) and NaI (10 g) was added. The separated solid was filtered, dried under vacuum to give 6 g of the compound D ##STR14## 
     The compound C (11 g) and 3-dimethylaminomethylene-2-chloro-1-cyclopentenealdehyde (1.5 g) in acetic anhydride (50 ml) were heated at 100° C. for one hour. The separated solid was filtered and dried. To the crude dye in methanol (80 ml) was added ethanol (60 ml) and the separated solid was filtered and dried to give 4 g of the comparison dye C with λmax in methanol at 816 nm corresponding to the formula ##STR15## 
     f) Dye 3. 
     Comparison Dye C (0.2 g) and pyrazole (1 g) were heated at 100° C. for 15 minutes. Methanol (2 ml) was added and the mixture poured in acetone (50 ml). The separated solid was filtered and washed with acetone to give 0.1 g of the Dye 3 with λmax in methanol at 812 nm corresponding to the formula ##STR16## 
     g) Dye 4. 
     Intermediate Dye A (5 g) and pyrazole (10 g) were heated at 100° C. for 15 minutes. The melt composition was added with a 3:2 by volume mixture of methanol-ethanol (50 ml). The separated solid was collected and dried to give Dye 4 (3 g) with max in methanol at 802 nm corresponding to the formula ##STR17## 
     EXAMPLE 2 
     This example illustrates the desirable absorption and stability of the infrared antihalation dyes of this invention, and the inability or the undesirable absorption of comparison dyes rendering them unsuitable as infrared absorbing antihalation dyes. 
     8 ml of a solution comprising 9 ml of water, 1 ml of methyl alcohol, 0.05 g of each dye was added to 175 ml of water at 38° C. comprising 6.7 g gelatin, 6.7 ml of a 10% (w/w) aqueous solution of Hostapur™ SAS (an anionic surfactant of the alkane sulfonate sodium salt type manufactured by Hoechst AG) and 3.5 ml of a 1.6% (w/w) aqueous solution of formaldehyde. The above-prepared coating solution was applied to a 7 mil (18/100 mm) subbed polyethylene terephthalate support. The coated layer was then dried. The resulting antihalation layer contained 3.5 g gelatin/sq. meter. A hardened gelatin antiabrasion layer comprising surfactants, matting agents and formaldehyde hardener was coated at a gelatin coverage of 1 g per sq. meter over the antihalation layer. A silver halide emulsion layer, spectrally sensitized to 810 nm was coated on the opposite side of the support. A hardened gelatin antiabrasion layer comprising surfactants, matting agents and formaldehyde hardener was coated at a gelatin coverage of 1 g per sq. meter over the silver halide emulsion layer. 
     Each film was exposed to an EDG sensitometer with a neutral density filter and a Wratten® 87 filter (manufactured by Eastman Kodak Co.) through a standard step-wedge and developed for 27 seconds at 35° C. in a 3M XAD/2 developer, fixed for 27 seconds at 30° C., washed with tap water for 22 seconds at 35° C. and dried for 22 seconds at 35° C. in a Trimatic™ XP 515 roller transport processor. The following table reports the λmax of each dye in methanolic solution (λmax1), the λmax of each gelatin coated sample (λmax2) and the stability in terms of percent dye loss of optical density at λmax after keeping each coated sample for 3 days at 50° C. and 50 relative humidity. 
     
                       TABLE                                                       
______________________________________                                    
               λ max 1                                             
                           λ max 2                                 
                                  dye                                     
Film    Dye    (nm)        (nm)   loss (%)                                
______________________________________                                    
1       A      786         790    26                                      
2       B      676         690    4                                       
3       1      792         805    6                                       
4       2      793         805    2                                       
5       3      812         820    5                                       
6       C      816         913    25                                      
7       4      802         815    7                                       
______________________________________                                    
 
    
     The results show that the dyes according to the present invention, in which the substituent Z 3  is a pyrazole ring, provide the desired absorption in the IR region of the electromagnetic spectrum without the need of aggregation and are stable during storage. The comparison dyes, in which the substituent Z 3  is a Cl atom, are not stable during storage. The comparison dyes, in which the substituent Z 3  is a piperazine ring, are stable during storage but do not have the absorption in the IR region of the electromagnetic spectrum.