Patent Publication Number: US-7594716-B2

Title: Collapsible ink loader feed support

Description:
CROSS-REFERENCE TO RELATED APPLICATIONS 
   Reference is made to commonly-assigned co-pending U.S. patent application Ser. No. 11/581,898, filed concurrently herewith, entitled “REPLACEABLE INK STICK GUIDES AND SUPPORTS”, by Brent R. Jones, and commonly-assigned co-pending U.S. patent application Ser. No. 11/581,881, filed concurrently herewith, entitled “COLLAPSIBLE INK LOADER FEED SUPPORT”, by Brent R. Jones et al., as well as commonly assigned U.S. Pat. No. 6,840,613 to Brent R. Jones, the disclosures of which are incorporated herein by reference. 
   TECHNICAL FIELD 
   This disclosure relates generally to ink printers, the ink sticks used in such ink printers, and the devices and methods used to provide ink to such printers. 
   BACKGROUND 
   Solid ink or phase change ink printers conventionally receive ink in a solid form, either as pellets or as ink sticks. The solid ink pellets or ink sticks are placed in a feed chute and a feed mechanism delivers the solid ink to a heater assembly. Solid ink sticks are either gravity fed or urged by a spring through the feed chute toward a heater plate in the heater assembly. The heater plate melts the solid ink impinging on the plate into a liquid that is delivered to a print head for jetting onto a recording medium. U.S. Pat. No. 5,734,402 for a Solid Ink Feed System, issued Mar. 31, 1998 to Rousseau et al.; and U.S. Pat. No. 5,861,903 for an Ink Feed System, issued Jan. 19, 1999 to Crawford et al., the disclosures of which are incorporated herein by reference, describe exemplary systems for delivering solid ink sticks into a phase change ink printer. 
   Ink sticks for phase change ink printers (“phase change in sticks”) have historically included bottom and side keying surfaces by which corresponding chutes and feed mechanisms (i.e., “ink loaders”) of the printers guide or coax the ink sticks into optimal feed/melt positions. In horizontal or near horizontal ink loaders, gravity influences the ink stick positions as the ink sticks lean against chute walls or special side-rails. Special channels or guides have even been incorporated into the bottoms of some ink sticks to facilitate their movement over corresponding bottom-rails of some horizontal feed ink loaders. Such guides, coupled with gravity, have typically worked reasonably well to properly position and orient the ink sticks for feeding to the heater plates. 
   However, the wax-like components from which phase change ink sticks are typically made are typically designed to bond to media of many different types, and, accordingly, they are typically somewhat sticky by nature. Consequently, some phase change ink printers have presented problems with frictional “ratcheting” (i.e., intermittent sticking or alternating sticking and slipping) and even jamming of ink sticks in their ink loaders during operations for pushing the ink sticks through their ink loaders in conventional sliding fashions. Residual ink stick material rubbed onto ink loader surfaces during operations has, in some cases, contributed to such problems. 
   Additionally, some ink sticks have been so saturated with color dye that it has been difficult for printer users to distinguish between them by color alone. Cyan, magenta, and black ink sticks in particular have historically been difficult to distinguish visually based on color. On occasion, users have attempted to load ink sticks into the wrong places. With some printers including keying mechanisms to prevent ink sticks from being loaded improperly, some attempts to incorrectly load the ink sticks have sheared, chipped, or otherwise broken off fragments from the ink sticks. Aside from the general stickiness of the whole or intact ink sticks, in some cases such fragments have molded flow ribs and/or acted as wedges within ink loaders that have significantly encumbered and/or jammed advances of ink sticks through the ink loaders. Servicing some ink loaders affected by such fragments has been undesirably difficult and time consuming. 
   Ink loaders typically hold many ink sticks at once and each individual ink stick typically must travel several times its length to reach the melt plate. The risks of an ink stick frictionally ratcheting or jamming in an ink loader typically increase in proportion to the ink loader length and complexity of the feed path. Ink loaders are not generally accommodating of cleaning in the field as the guide and support surfaces are at least partially inaccessible. Support and guide elements within the ink loader that would benefit from field cleaning or replacement are not removable. 
   SUMMARY 
   In one aspect, a solid ink feed system for a phase change ink imaging device comprises an ink loader having an insertion area and a melt area. A collapsible support in the ink loader has a first end attached adjacent the melt area and a second end configured to receive at least one ink stick inserted into the ink loader at the insertion area. The first and second ends are connected by a collapsible body configured to support the at least one ink stick and to vary in length corresponding to the distance of the least one ink stick from the melt area of the ink loader. 
   In another aspect, a method of feeding an ink stick in an ink loader of a phase change ink imaging device comprises inserting at least one ink stick at an insertion area of an ink loader. The ink stick is received on an insertion end of a collapsible support. The melt end of the collapsible support is attached adjacent a melt area of the ink loader. The at least one ink stick is then urged from the insertion area to the melt area of the ink loader. The length of the collapsible support is diminished as the at least one ink stick is urged toward the melt area. 
   In yet another aspect, a system for feeding ink sticks in an ink loader of a phase change ink imaging device comprises an ink loader having an insertion area and a melt area. A push block urges ink sticks from the insertion area to the melt area. A collapsible support in the ink loader has a first end attached adjacent the melt area of the ink loader and a second end connected to the push block. The second end is configured to receive at least one ink stick inserted at the insertion area. The first and second ends are connected by a collapsible body configured to support the at least one ink stick and to vary in length corresponding to the distance of push block from the melt area of the ink loader. 

   
     BRIEF DESCRIPTION OF THE DRAWINGS 
       FIG. 1  is a perspective view of a phase change printer with the printer top cover closed. 
       FIG. 2  is an enlarged partial top perspective view of the phase change printer with the ink access cover open, showing a solid ink stick in position to be loaded into a feed channel. 
       FIG. 3  is a side sectional view of a feed channel of a solid ink feed system taken along line  33  of  FIG. 2 . 
       FIG. 4  is a cross-sectional view of a feed channel of a solid ink feed system taken along line  44  of  FIG. 3 . 
       FIG. 5  is a perspective view of an ink stick having a guide element. 
       FIG. 6  is an end view of the ink stick shown in  FIG. 5 . 
       FIG. 7  is a perspective view of the feed channel having a support/guide rail and an ink stick with a guide element supported thereon. 
       FIG. 8  is an alternative embodiment of the feed channel and ink stick shown in  FIG. 7 . 
       FIG. 9  is an alternative embodiment of the feed channel and ink stick shown in  FIG. 7 . 
       FIG. 10  is an alternative embodiment of the feed channel and ink stick shown in  FIG. 7 . 
       FIG. 11  is an alternative embodiment of the feed channel and ink stick shown in  FIG. 7 . 
       FIG. 12  is an alternative embodiment of the feed channel and ink stick shown in  FIG. 7 . 
       FIG. 13  is a top, front perspective view of a bottom support/guide runner and a side support/guide runner with an ink stick supported thereon. 
       FIG. 14  depicts an ink carrier used to transport an ink stick from the insertion end to the melt end of the feed channel. 
       FIG. 15  is a top, front perspective view of a feed channel incorporating the ink stick carrier of  FIG. 14 . 
       FIG. 16  is a flow diagram of method of feeding ink sticks in a phase change ink imaging device that uses an ink stick carrier. 
       FIG. 17  is a top, front perspective view of a collapsible feed channel support/guide with two ink sticks. 
       FIG. 18  is a perspective view of an open-topped collapsible feed channel support/guide. 
       FIG. 19  is a top, front perspective view of a substantially closed-topped collapsible feed channel support/guide. 
       FIG. 20  is a cross-sectional view of an ink stick having a complementary enlarged inner slot section that may fit over an enlarged portion of a guide rail. 
   

   DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT 
   For a general understanding of the present embodiments, reference is made to the drawings. In the drawings, like reference numerals have been used throughout to designate like elements. 
     FIG. 1  shows a solid ink, or phase change, ink printer  10  that includes an outer housing having a top surface  12  and side surfaces  14 . A user interface, such as a front panel display screen  16 , displays information concerning the status of the printer, and user instructions. Buttons  18  or other control elements for controlling operation of the printer are adjacent the user interface window, or may be at other locations on the printer. An ink jet printing mechanism (not shown) is contained inside the housing. An ink feed system delivers ink to the printing mechanism. The ink feed system is contained under the top surface of the printer housing. The top surface of the housing includes a hinged ink access cover  20  that opens as shown in  FIG. 2 , to provide the user access to the ink feed system. 
   In the particular printer shown, the ink access cover  20  is attached to an ink load linkage element  22  so that when the printer ink access cover  20  is raised, the ink load linkage  22  slides and pivots to an ink load position. As seen in  FIG. 2 , opening the ink access cover reveals a key plate  26  having keyed openings  24 A,  24 B,  24 C,  24 D. Each keyed opening  24 A,  24 B,  24 C,  24 D provides access to an insertion end of one of several individual feed channels  28 A,  28 B,  28 C,  28 D of the solid ink feed system (see  FIGS. 2 and 3 ). 
   Referring now to  FIG. 3 , each longitudinal feed channel, such as exemplary feed channel  28 A delivers ink sticks  30  of one particular color to a corresponding melt plate  32 . Each feed channel has a longitudinal feed direction F from the insertion end of the feed channel to the melt end of the feed channel. In the embodiment of  FIG. 3 , the melt end of the feed channel is adjacent the melt plate. Descriptions of insertion end and melt or exit end define a general area rather than a specific point. The melt plate melts the solid ink stick into a liquid form. The melted ink drips through a gap  33  between the melt end of the feed channel and the melt plate, and into a liquid ink reservoir (not shown). The feed channels  28  have a longitudinal dimension from the insertion end to the melt end, and a lateral dimension, substantially perpendicular to the longitudinal dimension. Each feed channel in the particular embodiment illustrated includes a push block  34  driven by a driving force or element, such as a constant force spring  36 , to push the individual ink sticks along the length of the longitudinal feed channel toward the melt plates  32  that are at the melt end of each feed channel. The tension of the constant force spring  36  drives the push block toward the melt end of the feed channel. The ink load linkage  22  is coupled to a yoke  38 , which is attached to the constant force spring  36  mounted in the push block  34 . The attachment to the ink load linkage  22  pulls the push block  34  toward the insertion end of the feed channel when the ink access cover is raised to reveal the key plate  26 . The constant force spring  36  can be a flat spring with its face oriented along a substantially vertical axis. 
   A color printer typically uses four colors of ink (yellow, cyan, magenta, and black). Ink sticks  30  of each color are delivered through a corresponding individual one of the feed channels  28 A,  28 B,  28 C,  28 D. The operator of the printer exercises care to avoid inserting ink sticks of one color into a feed channel for a different color. Ink sticks may be so saturated with color dye that it may be difficult for a printer user to tell by color alone which color is which. Cyan, magenta, and black ink sticks in particular can be difficult to distinguish visually based on color appearance. The key plate  26  has keyed openings  24 A,  24 B,  24 C,  24 D to aid the printer user in ensuring that only ink sticks of the proper color are inserted into each feed channel. Each keyed opening  24 A,  24 B,  24 C,  24 D of the key plate has a unique shape. The ink sticks  30  of the color for that feed channel have a shape corresponding to the shape of the keyed opening. The keyed openings and corresponding ink stick shapes exclude from each ink feed channel ink sticks of all colors except the ink sticks of the proper color for that feed channel. 
     FIG. 4  shows a cross sectional view of the embodiment of the longitudinal feed channel  28 A of  FIG. 3 . For clarity of exposition,  FIG. 4  focuses on feed channel  28 A, however, embodiments of feed channels  28 B,  28 C, and  28 D are likewise configured. As at least partially discernable in  FIG. 4 , the feed channel  28 A is defined by lateral side walls  42 ,  44  that are substantially vertical, and a bottom  46 . The side walls  42 ,  44  need not be solid, as the side surfaces  56  of the ink stick do not slide along them. Partial side walls may be advantageous in reducing the weight of the ink feed system. Other ink loader configurations are contemplated, including a vertical loader orientation where gravity would pull the ink toward the melt plate. A vertical or somewhat vertically oriented loader might utilize a captivating guide rail to secure an ink stick against disengagement in axes radial to the feed axis. For example, as shown in  FIG. 20 , a guide rail  48 ′ may have an enlarged portion  72  that an ink stick  30 ′ with a complementary enlarged inner slot section  74  may fit over. Loader surfaces and planes referred to may be different in alternative loader configurations up to and including the condition where support elements are not load bearing for the ink stick mass but instead coax or guide the ink along the feed path. 
   Each feed channel  28  includes one or more removable support members  40  for providing a contact surface for engaging surfaces of ink sticks as the ink sticks are fed along the feed channel. As shown in  FIGS. 3 and 4 , in one embodiment, the removable support member  40  comprises an elongate member extending from the insertion end to the melt end of the feed channel. The support member is configured to be removably attached in an ink loader to facilitate manual removal and reinstallation of the support member as needed without having to replace the entire feed system. For example, as discussed above, the sticky and waxy nature of the ink composition in solid form can result in ink material rubbing off of the ink stick and adhering to ink loader surfaces as the stick progresses along the feed channel. By substantially limiting the contact between the ink stick and the feed channel to the contact surface of the removable support member  40 , cleaning and maintenance of the feed channel may be facilitated. Thus, when any of the feed channel support members become unduly contaminated by residual ink stick material, ink stick fragments, dust or dirt, and/or any other debris or at a predetermined maintenance interval service personnel or a printer user may remove the feed channel support members for cleaning and reinstallation, or replacement with new support members. The support member  40  is depicted as being round for simplification but could have a cross section of nearly any reasonable shape, such as a square, rectangle, oval, inverted “U” shape and so forth. The support might also be as deep or deeper than the slot in the ink even though it is shown as a fractional size relative to the ink slot depth. The support member may be tapered over its length such that ink movement could be dampened or change levels, as might be beneficial with a vertical or more vertically oriented loader. 
   In one embodiment, the feed channel support member  40 , in addition to providing a contact surface, is configured to guide ink sticks from the insertion end to the melt end of an ink loader to maintain orientation and alignment of the ink sticks. Thus, in one embodiment, the support member  40  comprises a support/guide rail. The support/guide rail  40  comprises a cylindrical rod having an insertion end  41  that may be removably or releasably connected at or near the insertion end  45  of the feed channel and a melt end  43  that may be removably attached or supported near the melt end of the feed channel. The support/guide rail  40  may be removably attached to the feed channel using any suitable attachment method such as, for example, snap, clip, press-fit, etc. 
   The support/guide rail may be substantially centered in the lateral dimension of the feed channel so that it is aligned with the central longitudinal axis of the feed channel  28 A (see  FIG. 4 ). The feed channel support member  40  includes a contact surface  48  designed to interact with a guide element  66  formed in the bottom surface  52  of the ink stick  30  as discussed further below. The guide rail  40  support surface is vertically displaced from the bottom surface  46  of the feed channel at a distance that enables the bottom surface  52  of the ink stick  30  to remain clear of the bottom surface  46  of the feed channel. Reducing the opportunities for contact between the bottom surface of the ink stick body and the feed channel guide rail minimizes chance that chips or flakes of the ink material to interfere with the progress of the ink stick along the feed channel. 
   An exemplary ink stick including a guide element  66  is shown in  FIGS. 5 and 6 . The particular embodiment shown includes a substantially rectangular ink stick body that has a bottom surface  52 , and a top surface  54 , which may be substantially parallel to the bottom surface. A pair of general lateral side extremities or side surfaces  56  connects the bottom surface  52  and the top surface  54 . The surfaces of the ink stick body need not be flat, nor need they be parallel or perpendicular one another. The lateral side surfaces  56  may be stepped so that the lower portion of the ink stick body is narrower than the upper portion, or the upper portion is narrower than the lower portion. In addition, or in the alternative, the lateral side surfaces  56  may be shaped to provide a keying function. The key shaped lateral side surfaces correspond to the lateral edges of the keyed openings in the key plate to provide a unique match between each keyed opening and the corresponding ink sticks intended for insertion through that keyed opening and into that feed channel. The ink stick additionally includes a first end surface  61  and a second end surface  62 . In the particular embodiment illustrated, the first and second end surfaces are substantially parallel to one another, and substantially perpendicular to both the top and bottom surfaces, and to the lateral side surfaces. 
   The ink stick has a lateral center of mass  63  between the two lateral sides  56  of the ink stick body. In the particular embodiment illustrated, the weight distribution of the ink stick body is substantially uniform (not including protruding key elements), and the ink stick body is substantially symmetrical about its lateral center (not including protruding key elements), so that the lateral center of mass  63  is approximately at the midpoint between the lateral sides  56  of the ink stick body (not including protruding key elements). Similarly, the ink stick body has a vertical center of mass  64  that may be substantially midway between the top surface  54  of the ink stick body and the bottom surface  52  of the ink stick body. 
   The ink stick may include one or more guide elements  66  for interacting with guide members in a feed channel to guide the ink stick from the insertion end to the melt end of a feed channel. The support/guide rail  40  of the solid ink feed system and the guide element  66  formed in the ink stick body are compatible with one another, and for example, may have complementary shapes that need not match, a round or angled rail and curved or flat guide element, as example. The complementary shapes allow the guide element  66  of the ink stick body to slidingly engage the feed channel guide rail  40  of the ink stick feed channel  28 . 
   In the embodiment of  FIGS. 5 and 6 , a guide element  66  comprises a substantially longitudinal guide slot formed in the bottom surface  52  of the ink stick that extends from end  61  to end  62 , and is substantially aligned with the lateral center of mass  63  of the ink stick  30 . As can be seen in  FIG. 6 , the vertical center of mass  64  may be at or below the innermost portion  65  or the central axis of the guide element  66 . The weight of the ink stick body provides a vertical force to the interaction between the ink stick body guide element  66  and the feed channel guide rail  40  of the ink stick feed system. Aligning the guide element  66  with the lateral center of mass  63  and having the vertical center of mass  64  at or below the central axis of the support/guide rail enables an ink stick to hang from the support/guide rail such that all or a majority of the weight of the ink stick is borne by the rail, thus, substantially limiting the contact of the ink stick and the feed channel to the contact surface of the guide rail  40 . Accordingly, in the exemplary embodiment shown in  FIG. 8 , substantially the only contacts between the ink sticks and the feed channels are the contacts between the guide slots  66  and the respective feed channel support/guide rails  40 . Note that this configuration is different than previous center guide teaching not only in that the guide rail is replaceable but also that it may extend into the ink stick up from the bottom beyond the vertical center of gravity of the ink. This configuration reduces stick mass but with the benefit of better controlling angular orientation as it travels in the feed direction, allowing a simplified feed channel that could be implemented without constraining side walls or even a bottom surface. 
   Guiding the ink sticks to maintain their alignments in the respective feed channels and limiting the contact between the ink sticks and the feed channel structural elements, such as ribs, supports and other potentially restrictive surfaces, ameliorates and/or prevents jamming due to skewing of the ink sticks as they move through the respective feed channels. The cooperative actions of the feed channel support/guide rails  40  and the respective guide slots  66  reduce “steering” effects that the push blocks  34  may have when acting on a rear surface of the ink sticks  30 . Thus, lateral offset pressure on the respective ink sticks by the push blocks  34  on the respective ink sticks  30  is of lesser concern, and maintaining a perfect lateral balance of the force exerted by the push blocks  34  on the respective ink sticks  30  is less critical than with some other designs. 
     FIG. 7  is a perspective view of the feed channel  28  having a support/guide rail  40  and an exemplary ink stick  30 A with a guide element  66  supported thereon. Due to the position of the support/guide rail  40  in the feed channel, the push block  34  may include openings  70  configured to allow the passage of the support/guide rail  40  as the push block urges ink sticks along the feed channel. In one embodiment the guide rail opening  70  comprises a generally U-shaped notch. The opening at the top of the notch  70  facilitates the insertion and removal of the support/guide rail  40  from the feed channel. The melt end of the rail  40  may be attached or supported near the melt end of the feed channel by a strut  47  (See  FIG. 3 ). The strut  47  may be incorporated into the feed channel in which case the rail may be supported by or removably attached to the strut  47  using any suitable attachment method. Alternatively, the strut may be included as part of the support/guide rail  40 . In this embodiment, the strut  47  may be configured to be removably attached to the bottom surface of the feed channel. The strut  47  may be positioned to correspond to the guide element of an ink stick so as not to interfere with the movement of an ink stick along the rail. Thus, in the embodiment of  FIGS. 3 and 7 , the strut  47  is substantially centered in the feed channel and extends from the bottom surface of the feed channel to the melt end  43  of the rail  40 . The strut  47  may be positioned in any area along the length of the feed channel to support the rail  40 , and/or multiple struts may be used along the length of the feed channel. In an alternative embodiment, a hole may be provided in the melt plate  32  so that the rail may extend through the melt plate  32  to be supported on the melt end wall of the feed channel  28 . 
     FIGS. 8-12  show alternative embodiments of the support/guide rail system of  FIG. 8  including alternative embodiments of ink sticks for use with the support/guide rail systems. In the embodiment of  FIG. 8 , the support/guide rail  140  is somewhat laterally offset from the middle of the feed channel  128 . To help support the ink stick, a stabilizer  142  is mounted within the feed channel. The stabilizer  142  is laterally offset from the support/guide rail  140  to support a complementary surface of the ink stick. The stabilizer extends longitudinally along the bottom of the feed channel  128 . In this embodiment, the removable support/guide rail  140  is positioned to still bear the majority of the weight of the ink stick while the minimal contact between the ink stick and the member  142  maintains the orientation of the ink stick as the ink stick is fed along the feed channel. The stabilizer  142  may also be removable. 
     FIGS. 9 and 10  show embodiments of the support/guide system that incorporate at least two guide rails laterally spaced across the feed channel to evenly distribute the weight of the ink stick across the guide rails. In the embodiment of  FIG. 9 , there are shown two guide rails  240 A,  240 B extending longitudinally along the bottom of the feed channel  228 . The ink stick  230  includes guide element surfaces  266  on the ink stick that are configured to slidingly engage the guide rails  240 A,  240 B. In the embodiment of  FIG. 10 , the ink stick  330  includes guide elements  366  that may be formed as shoulders that rest upon the ink guide rails  340 A,  340 B. In an optimized version of this configuration, guide rails are spaced apart such that a substantial portion of the ink volume lies between the rails so that the ink stick is stably supported and guided regardless of the vertical relationship of the ink stick mass center to the rails. 
     FIG. 11  shows yet another embodiment of the support/guide system. In this embodiment, there are four removable guide rails  440 A,  440 B,  440 C and  440 D. Guide rails  440 A and  440 B act to support the weight of the ink stick while guide rails  440 C and  440 D act to maintain the alignment and orientation of the ink sticks as push block  434  urges the ink stick  430  along feed channel  428  toward melt plate  432 . 
   Notwithstanding the substantially circular cross-sectional shapes of the exemplary feed channel support/guide rails shown in the figures, alternative feed channel support/guide rails may be extruded or formed into angled, curved, flat or stepped cross-sectional configurations that may also include positioning or attachment surfaces or features. Moreover, in alternative embodiments the feed channel support/guide rails may be replaced with suitable alternative removable structures for supporting and/or guiding ink sticks through their feed channels. 
   As an alternative to the removable support/guide rails as depicted in  FIGS. 7-11 , the support member for providing a contact surface for engaging surfaces of ink sticks as the ink sticks are fed along the feed channel may comprise one or more removable support runners as shown in  FIGS. 12 and 13 .  FIG. 12  is a top/front perspective view of an exemplary guide support/runner  540  with the ink stick  530  supported thereon. As at least partially discernable in  FIG. 12 , the removable guide support/runner  540  is generally straight in the longitudinal direction along the respective feed direction F. The support/runner  540  may be curved in the direction transverse to the feed direction F. The raised portion of the curve may be substantially laterally centered in the feed channel. The curve of the support/runner  540  acts to limit the amount of surface area of the runner that the ink stick  530  contacts as the stick is fed along the feed channel by push block  534 . The support/runner  540  may be removably or releasably connected to the feed channel  528  using any suitable attachment method such as, for example, slots in the end walls, tabs, etc. (See  FIG. 18 ). 
   In alternative embodiments, the feed channel support/guide runners may be replaced with substantially flat removable support/guide runners and/or configured with one or more steps or angles for mounting or positioning or to catch ink particulate, may be resilient or non-resilient, and may be made of a plastic or any other suitable material(s). Additionally, alternative embodiments may include generally longitudinally curved or angled support/guide runners. Moreover, the alternative embodiments may be formed in other more complicated shapes for accommodating various insertion, placement, latching, sensing and clearance requirements that facilitate operations of the printers into which they are incorporated. 
     FIG. 13  is a top/front perspective view of a bottom feed channel support/guide runner  540  and a side feed channel support/guide runner  541  of an exemplary alternative feed channel  528  with the ink stick  530  supported thereon. The bottom feed channel support/guide runner  540  and the side feed channel support/guide runner  541  (or similar structures in alternative embodiments) may include holes  564  and/or notches  565  for mounting or positioning the runners and/or to provide means for dislodging or detaching and/or removing them for cleaning and/or replacement. Additionally, the bottom feed channel support/guide runner  540 A and the side feed channel support/guide runner  541  (or similar structures in alternative embodiments) may incorporate tabs  567 , one or more hooks  568 , or other suitable protrusions at their ends or any other suitable point(s) along their lengths to facilitate their installation and/or removal, their positioning, their latching or other suitable fastening, and/or their accommodation of ink particles and/or other debris. 
   Referring now to  FIG. 14 , there is shown an embodiment of another system for ensuring the proper support and feeding of an ink stick along a feed channel. In this embodiment, an ink carrier  100  is used to transport an ink stick from the insertion end to the melt end of the feed channel. The ink carrier  100  operates to transport a first ink stick to the melt plate before the next stick is loaded. The carrier may be withdrawn to the insertion end of the feed channel to load the next ink stick when the first stick has engaged the melt plate such that the front of the ink stick has bonded to the melt plate by re-solidifying after being partially melted by the melt plate. This ink carrier substantially eliminates the need to slide or roll ink along a feed path because all movement is performed by the carrier thereby reducing the possibility of jams occurring or stick-slip movement of the ink stick along the feed channel. 
   As at least partially discernable in  FIG. 14 , the ink stick carrier  100  includes a generally vertically oriented push feature which will be termed a back wall  634 . In the exemplary embodiment, the back wall  634  has about the same lateral and vertical dimensions as the respective push blocks  34  of  FIGS. 7-13 , however the push feature can be configured as anything less than a full wall provided is accomplishes the push function. Further, the exemplary ink stick carrier  100  includes a generally horizontally oriented base plate  638  oriented generally perpendicularly to the back wall  634 . The base plate has a leading edge  636  for extending generally parallel to the respective feed direction F and side edges  652  and  654 . The base plate  638  may have a lateral dimension between the side edges  652  and  654  that is sized to receive the width of an ink stick as shown in  FIG. 15 . In addition, as shown in  FIG. 15 , the base plate may have a longitudinal dimension extending from the back wall  634  to the leading edge  636  of the base plate that is configured to allow at least a portion of a leading end of an ink stick to extend beyond the leading edge of the base plate (in the feed direction F). By allowing a portion of an ink stick to extend beyond the leading edge of the base plate, the ink stick carrier may press an ink stick against the melt plate without coming into contact with the melt plate. 
   The ink stick carrier  100  may also include a pair of laterally opposed substantially vertical side walls  644  extending generally perpendicularly from the side edges  652 ,  654  of the base plate  638 . Additionally, ink stick carrier  100  may include a coupling member  648  positioned at the rear or “behind” the back wall  634 . The coupling member  648  operatively connects the ink stick carriers  100  to suitable drive mechanisms (not shown) for moving the ink stick carrier  100  during operation. The coupling can be formed as an integral part of the carrier or can be a separate part that facilitates attachment of the carrier to the drive. The drive mechanism may be a spring loaded push block, motor driven advancer or other drive configuration. Advancing the carrier with the drive mechanism may be manual, as with the typical push bock operation or may be mechanized. The coupling member  648  may be configured to allow removable attachment of the ink stick carrier to the drive mechanism of the of the ink loader for allowing the removal of the ink stick carrier for cleaning or replacement as necessary. In addition, ink stick carriers may be configured with added key features to suitably match various ink sticks as desired, thus facilitating reception, alignment, and or delivery or the ink sticks by the ink stick carriers during operation. 
     FIG. 15  is a top/front perspective view of an embodiment of a feed channel incorporating the ink stick carrier  100  of  FIG. 14 . In exemplary operation of a phase change ink printer including the ink stick carrier  100 , a user (when the ink stick carrier  100  is “retracted” to an insertion position at the insertion end of the ink loader as generally indicated by directional arrow R and discussed further below) inserts a first ink stick  630 A through a respective keyed openings (not shown) and onto the base plate  638  between the side walls  644  of the ink stick carrier  100 . For clarity of exposition, in  FIG. 14 , the first ink stick  630 A inserted is indicated is shown bonded to the melt plate  632  in a “melt position” (as discussed further below), while the second or subsequent ink stick  630 B is shown in the “carrying position.” 
     FIG. 16  is a flow diagram of exemplary method of feeding ink sticks in a phase change ink imaging device that uses the ink stick carrier. The method comprises inserting into an ink loader of the phase change ink imaging device (block  1000 ). The inserted ink stick is received and supported on an ink stick carrier which is in at an insertion position in which the carrier is positioned at the insertion end of the ink loader (block  1004 ). Once the ink stick is on the ink stick carrier, the carrier is moved from the insertion end of the ink loader to the melt end of the ink loader (block  1008 ). At the melt end, the ink stick on the ink stick carrier engages a melt plate positioned at the melt end (block  1010 ). The ink stick carrier is maintained at the melt end at least until the ink stick has adhered to the melt plate (block  1014 ). 
   Once the ink stick has adhered to the melt plate, the ink stick carrier may be returned to the insertion end of the ink loader to receive another ink stick (block  1018 ). A second ink stick may then be inserted into the ink loader and received on the ink stick carrier (block  1020 ). The ink stick carrier with the second ink stick thereon is them moved toward the melt end of the loader until the second ink stick abuts the ink stick adhered to the melt plate (block  1024 ). Force may then be applied to the ink stick carrier toward the melt plate until the first ink stick has melted and the second ink stick has adhered to the melt plate (block  1028 ). 
     FIG. 17  depicts an alternative embodiment of a system for feeding and supporting one or more ink sticks as the ink sticks are fed along a feed path to a melt plate. In particular,  FIG. 17  is a top/front perspective view of an exemplary collapsible feed channel support/guide  700  with two of the ink sticks  730  therein. The embodiment of  FIG. 17  shows a spring-like collapsible feed channel support/guide  700  that receives one or more of the ink sticks  730  or other suitable ink sticks at an insertion point and then shortens to match the diminishing length of the ink stack as the ink sticks are melted against a melt plate. This structure provides another approach to ameliorating ink stick ratcheting and/or jamming. An exemplary alternative phase change ink printer (not shown entirely, for clarity of exposition) may be made in a like manner as the phase change ink printer  10  (discussed above), except with like fashioned collapsible feed channel support/guides  700  in place of the respective feed channel support/guide rails  40 . 
   The collapsible support may include an ink stick receiving end  710 , an ink exit end  712  and a variable length support  714  extending between the receiving and exit ends. The ink stick receiving end  710  is configured to receive and support at least one ink stick inserted into an ink loader at the insertion end of a feed channel. The ink exit end  712  may be configured to be coupled proximate the melt end of the feed channel thereby facilitating feeding of ink sticks to the melt plate. The variable length support  714  is configured to vary in length corresponding to the distance of the receiving end to the exit end. 
   In one embodiment, the collapsible feed channel support/guide  700  is fashioned from wire, similar to a coiled compression spring, with an open-topped portion  704  at, at least, its insertion end  710  that allows for ink stick insertion and a generally square-coiled portion  708  that extends from the portion  704  to its exit end  714 . In alternative embodiments, the coil shape could be square, generally V-shaped, rectangular but not necessarily square, curved but not necessarily circular, or even circular. Additionally, alternative embodiments may include guide and keying features to facilitate color and/or series exclusivity. In the exemplary embodiment, the collapsible feed channel support/guide  700  is supported and retained within the feed channel by suitable coupling features (not shown). In alternative embodiments, the collapsible feed channel support/guide  700  may be supported and retained by a simple rail or platform which may or may not be independent or part of another printer system or structure. Of course, the collapsible support may be configured to be removably mounted to the ink loader in any suitable manner. 
   In operation of the phase change ink printer including the collapsible feed channel support/guide  700 , the push block (not shown) pushes the ink toward the melt plate (not shown) and then continues applying force so that the ink sticks  730  feed forward through the feed channel (along the feed direction F) as they are melted. Although the force necessary to move the push block in the exemplary embodiment is provided by a separate means, such as a constant force spring, lead-screw, linear motor and/or other suitable mechanism(s) (not shown), a similar collapsible support may provide the force necessary to move the push block in alternative embodiments. During operation, a number of the particles of ink that may break off the ink sticks  730  fall through the largely open collapsible feed channel support/guide  700 . Moreover, in a number of cases, when an ink stick  730  begins to stick, the movement of the other ink sticks and the changing pitch of the collapsible feed channel support/guide  700  tends to free the stuck ink stick before it significantly inhibits reliable feeding. 
     FIGS. 18 and 19  show alternative embodiments of a collapsible feed channel support/guide.  FIG. 18  shows and exemplary open-topped collapsible feed channel support/guide  800 ; and  FIG. 19  is a top/front perspective view of an exemplary substantially closed-topped collapsible feed channel support/guide  900 . As demonstrated with the configurations of  FIGS. 18 and 19 , there are many alternative ways to create a collapsible support. Alternative embodiments may be fashioned from thin, shaped concentric open-topped sections or “sleeves”  804  ( FIG. 18 ) and/or from thin, shaped concentric closed-topped sections or “sleeves”  904  ( FIG. 19 ) and/or from thin, shaped concentric open-topped sections or “sleeves”  906  ( FIG. 19 ). These structures may include other openings  808  (see  FIG. 18 ) through which undesired ink particles from the ink sticks  830 ,  930  may fall during operation or without such openings. In the embodiments of  FIGS. 18 and 19 , in which the collapsible support/guide has concentric sleeves that become larger along the feed direction F (nearer the melt plate), the vertical steps (such as  912  between the sleeves  904  of  FIG. 19 ) may avoid obstructing the ink stick feed and provide a degree of “self-cleaning.” These features arise from the ink sticks pushing ink particles off the sleeves as they progress along the feed direction F. 
   Other alternative embodiments (not shown) may include molded forms configured to provide thinly coupled sections that stretch, slide or pivot to allow expansion or contraction, while other alternative embodiments may include multiple, interlocking pieces linked together to create integral collapsible supports. Any of these or other alternative embodiments may incorporate a progressive “spring” force that causes sections of the collapsible support to compress in sequence. Additionally, it is noted that suitable collapsible feed support/guide embodiments may be employed to allow the use of alternatively shaped or packaged ink with or without a “feed” wrap or bag, such that ink in smaller pellet form may be placed in collapsible “bags”, as an example, where the bag would be replenished or could be removed and replaced when empty. 
   Those skilled in the art will recognize that numerous modifications can be made to the specific implementations described above. One example is that replaceable guide elements could be attached indirectly through additional plates, pins, standoffs or other such intermediate parts. The various male-female implementations of the various key features, for example, may be suitably reversed or inverted. Additionally, those skilled in the art will recognize that the guide rail(s) in the feed channel(s) and the complementary guide element(s) defined by the ink sticks may have numerous shapes other than the particular shapes illustrated. In addition, numerous other configurations of the feed channel, key plate, and other components of the ink feed system can be constructed, including angular orientation of the loader relative to gravity. Therefore, the following claims are not to be limited to the specific embodiments illustrated and described above. The claims, as originally presented and as they may be amended, encompass variations, alternatives, modifications, improvements, equivalents, and substantial equivalents of the embodiments and teachings disclosed herein, including those that are presently unforeseen or unappreciated, and that, for example, may arise from applicants/patentees and others.