Patent Publication Number: US-5830628-A

Title: Color photographic recording material

Description:
This invention relates to a colour photographic silver halide material with camera sensitivity, the sensitivity and sensitivity/grain ratio of which are improved. 
     The improvements are achieved by the combination of so-called false colour couplers in chromogenic layers and tabular silver halide emulsions in interlayers. 
     False colour couplers are defined as couplers which couple to yield a colour which does not correspond to the colour which is complementary to the spectral sensitivity of the silver halide emulsion together with which the false colour coupler is used. 
     The term false colour coupler thus does not relate to its chemical structure, but instead to its use. 
     It is known to use false colour couplers in chromogenic layers to improve colour reproduction in photographic films, conventionally in such a manner that a small quantity of a certain cyan coupler or a certain magenta coupler is used in a blue-sensitive silver halide emulsion layer in addition to the yellow coupler (EP 167 173). Furthermore, a small quantity of a certain cyan coupler may be used in the green-sensitive silver halide emulsion layer in addition to the magenta coupler. 
     Phenolic or naphtholic 4-equivalent couplers, i.e. couplers which are unsubstituted on the coupling site, are used as cyan false colour couplers. Cyan couplers with photographically active fugitive groups are also used. Pyrazolotriazole couplers are used as magenta false colour couplers. 
     Improvements in sensitivity or the sensitivity/grain ratio are not achieved using these couplers alone. 
     It has now surprisingly been found that sensitivity and the sensitivity/grain ratio in colour photographic materials with camera sensitivity may be improved if false colour couplers are used in certain layers and certain interlayers contain silver halide emulsions with tabular grains. 
     The present invention thus provides a colour photographic silver halide material with at least two blue-sensitive, yellow-coupling silver halide emulsion layers of differing photographic sensitivity, at least two green-sensitive, magenta-coupling silver halide emulsions layers of differing photographic sensitivity and at least two red-sensitive, cyan-coupling silver halide emulsion layers of differing photographic sensitivity, at least one interlayer Z-1 below the lowermost red-sensitive silver halide emulsion layer and/or at least one interlayer Z-2 below the lowermost green-sensitive silver halide emulsion layer, characterised in that a coupler is additionally used in at least one silver halide emulsion layer, which coupler couples to yield a colour which is not complementary to the spectral sensitisation of the layer concerned, and Z-1 and/or Z-2 contain a silver halide emulsion which has tabular grains with an aspect ratio of &gt;2, an average diameter of a sphere of equal volume of ≧0.3 μm and a diameter of a circle of equal projected surface area of the tabular grains of ≧0.3 λm. 
     The false colour coupler is preferably used in a highly sensitive layer. 
     In a preferred embodiment, a quantity of 10 to 50 mg/m 2  of a phenolic or naphtholic 2-equivalent cyan coupler having a photographically inactive elimination group is used and/or a quantity of 10 to 50 mg/m 2  of a pyrazolone magenta coupler is used in the blue-sensitive silver halide emulsion layer with the highest photographic sensitivity, or a quantity of 10 to 50 mg/m 2  of a phenolic or naphtholic 2-equivalent cyan coupler having a photographically inactive elimination group is used in the green-sensitive silver halide emulsion layer with the highest photographic sensitivity. 
     The pyrazolone magenta coupler used as a false colour coupler may be a 2- or 4-equivalent coupler. Of the 2-equivalent couplers, those with a thioaryl or pyrazolyl fugitive group are preferred. 
     The false colour pyrazolone magenta coupler is preferably a 4-equivalent coupler. 
     Preferred false colour cyan couplers are of the formulae I and II: ##STR1## in which R 1  means unsubstituted or substituted alkyl or aryl, 
     R 2  means unsubstituted or substituted alkyl and 
     R 3  means hydrogen or NHCOO--C 1  -C 4  -alkyl; ##STR2## in which R 4 , R 5  mean C 1  -C 4  alkyl 
     R 6  means C 3  -C 5  alkyl, in particular branched, and 
     n means 1 to 3. 
     Preferred false colour magenta couplers are of the formula (III) ##STR3## in which R 7  means hydrogen or a fugitive group, 
     R 8  means hydrogen, C 1  -C 4  alkoxy or halogen, 
     R 9  means a ballast residue, 
     R 10  means a di- to penta-substituted phenyl residue and 
     m means 0 or 1. 
     R 1  is preferably --CH 2  --COHNR 11  or ##STR4## wherein R 11  means C 2  -C 4  alkyl optionally substituted by C 1  -C 4  alkoxy or carboxy. 
     R 2  in particular has 16 to 24 C atoms and acts as a ballast residue. R 2  is preferably C 16  -C 24  alkyl or phenoxy-substituted C 1  -C 6  alkyl, wherein in the phenoxy residue is in particular further substituted by C 3  -C 5  alkyl. 
     R 3  is preferably hydrogen. 
     R 7  is preferably hydrogen. 
     R 9  is preferably ##STR5##  wherein R 4 , R 6  and n have the above-stated meaning. 
     In particular, the false colour couplers are used in a quantity of 15 to 40 mg/m 2 . 
     The false colour couplers preferably have a molecular weight of between 500 and 900 so that, on the one hand, they are non-diffusible, but, on the other hand, do not unnecessarily increase the total weight of the particular layer. Couplers with limited diffusibility, so-called smearing couplers, are also suitable. 
     Examples of false colour couplers to be used according to the invention are: ##STR6## 
     Preferably, in the material according to the invention, all the green-sensitive silver halide emulsion layers are arranged closer to the support than all the blue-sensitive silver halide emulsion layers and all the red-sensitive silver halide emulsion layers are arranged closer to the support than all the green-sensitive silver halide emulsion layers. A yellow filter layer is conventionally located between the blue-sensitive and green-sensitive silver halide emulsion layers. This filter layer may contain as its active constituent colloidal silver or a yellow dye, which it must be possible to decolour or rinse out. Such dyes are known from the literature. 
     Where the terms &#34;above&#34; and &#34;below&#34; are used, &#34;below&#34; means closer to the support and &#34;above&#34; means further from the support. 
     The material according to the invention preferably has a transparent support. 
     Suitable transparent supports for the production of colour photographic materials are, for example, films and sheet of semi-synthetic and synthetic polymers, such as cellulose nitrate, cellulose acetate, cellulose butyrate, polystyrene, polyvinyl chloride, polyethylene terephthalate, polyethylene naphthalate and polycarbonate. These supports may also be coloured black for light-shielding purposes. The surface of the support is generally subjected to a treatment in order to improve the adhesion of the photographic emulsion layer, for example corona discharge with subsequent application of a substrate layer. The reverse side of the support may be provided with a magnetic layer and an antistatic layer. 
     The tabular grains of interlayers Z-1 an Z-2 preferably constitute at least 50% of the projected surface area of the stated emulsion. The aspect ratio is preferably 4 to 15. The silver halide emulsions of interlayers Z-1 and Z-2 are in particular not spectrally sensitised and not ripened. 
     In particular, the material according to the invention has 2 or 3 red-sensitive, cyan-coupling silver halide emulsion layers, 2 or 3 green-sensitive, magenta-coupling silver halide emulsion layers and 2 or 3 blue-sensitive, yellow-coupling silver halide emulsion layers, the material additionally containing interlayers Z-1 and Z-2 in the stated positions, a yellow filter layer between the green-sensitive and the blue-sensitive silver halide emulsion layers and optionally further interlayers, protective layers and outer layers. 
     The silver halide emulsion with tabular grains located in Z-1 and/or Z-2 in particular consists of 0 to 40 mol. % of AgI, 0 to 100 mol. % of AgCl and 0 to 100 mol. % of AgBr. 
     In a particularly preferred embodiment, the tabular grains consist of AgBr, have an average diameter of a sphere of equal volume of 0.45 to 0.55 μm, an average diameter of a circle of equal projected surface area of 0.79 to 1.02 μm, an average crystal thickness of 0.085 to 0.12 μm and an average aspect ratio of 8 to 10. The interlayer emulsion is used in a quantity corresponding to 0.1 to 2.0 g of AgNO 3  per m 2 , preferably of 0.5 to 1.5 g of AgNO 3  /m 2 . 
     The essential constituents of the photographic emulsion layers are the binder, silver halide grains and colour couplers. 
     Details of suitable binders may be found in Research Disclosure 37254, part 2 (1995), page 286. 
     Details of suitable silver halide emulsions, the production, ripening, stabilisation and spectral sensitisation thereof, including suitable spectral sensitisers, may be found in Research Disclosure 37254, part 3 (1995), page 286 and in Research Disclosure 37038, part XV (1995), page 89. 
     Photographic materials with camera sensitivity conventionally contain silver bromide-iodide emulsions, which may optionally also contain small proportions of silver chloride. 
     Details relating to colour couplers may be found in Research Disclosure 37254, part 4 (1995), page 288 and in Research Disclosure 37038, part II (1995), page 80. The maximum absorption of the dyes formed from the couplers and the developer oxidation product is preferably within the following ranges: yellow coupler 430 to 460 nm, magenta coupler 540 to 560 nm, cyan coupler 630 to 700 nm. 
     In order to improve sensitivity, grain, sharpness and colour separation in colour photographic films, compounds are frequently used which, on reaction with the developer oxidation product, release photographically active compounds, for example DIR couplers which eliminate a development inhibitor. 
     Details relating to such compounds, in particular couplers, may be found in Research Disclosure 37254, part 5 (1995), page 290 and in Research Disclosure 37038, part XIV (1995), page 86. 
     Colour couplers, which are usually hydrophobic, as well as other hydrophobic constituents of the layers, are conventionally dissolved or dispersed in high-boiling organic solvents. These solutions or dispersions are then emulsified into an aqueous binder solution (conventionally a gelatine solution) and, once the layers have dried, are present as fine droplets (0.05 to 0.8 μm in diameter) in the layers. 
     Suitable high-boiling organic solvents, methods for the introduction thereof into the layers of a photographic material and further methods for introducing chemical compounds into photographic layers may be found in Research Disclosure 37254, part 6 (1995), page 292. 
     The non-photosensitive interlayers generally located between layers of different spectral sensitivity may contain agents which prevent an undesirable diffusion of developer oxidation products from one photosensitive layer into another photosensitive layer with a different spectral sensitisation. 
     Suitable compounds (white couplers, scavengers or DOP scavengers) may be found in Research Disclosure 37254, part 7 (1995), page 292 and in Research Disclosure 37038, part III (1995), page 84. 
     The photographic material may also contain UV light absorbing compounds, optical whiteners, spacers, filter dyes, formalin scavengers, light stabilisers, anti-oxidants, D min  dyes, additives to improve stabilisation of dyes, couplers and whites and to reduce colour fogging, plasticisers (latices), biocides and others. 
     Suitable compounds may be found in Research Disclosure 37254, part 8 (1995), page 292 and in Research Disclosure 37038, parts IV, V, VI, VII, X, XI and XIII (1995), pages 84 et seq. 
     The layers of colour photographic materials are conventionally hardened, i.e. the binder used, preferably gelatine, is crosslinked by appropriate chemical methods. 
     Suitable hardener substances may be found in Research Disclosure 37254, part 9 (1995), page 294 and in Research Disclosure 37038, part XII (1995), page 86. 
     Once exposed with an image, colour photographic materials are processed using different processes depending upon their nature. Details relating to processing methods and the necessary chemicals are disclosed in Research Disclosure 37254, part 10 (1995), page 294 and in Research Disclosure 37038, parts XVI to XXIII (1995), pages 95 et seq. together with example materials. 
    
    
     EXAMPLE 1 
     A colour photographic recording material for colour negative development was produced (layer structure 1A) by applying the following layers in the stated sequence onto a transparent cellulose triacetate film base. All stated quantities relate to 1 m 2 . The quantity of silver applied is stated as the corresponding quantities of AgNO 3  ; the silver halides are stabilised with 0.5 g of 4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene per mol of AgNO 3 . 
     1st layer (anti-halo layer) 
     0.3 g of black colloidal silver 
     1.2 g of gelatine 
     0.4 g of UV absorber UV 1 
     0.02 g of tricresyl phosphate (TCP) 
     2nd layer (interlayer) 
     1.0 g of gelatine 
     3rd layer (low sensitivity red-sensitive layer) 
     2.7 g of AgNO 3  of a spectrally red-sensitised Ag(Br,I) emulsion with 4 mol. % iodide, average grain diameter 0.5 μm 
     2.0 g of gelatine 
     0.88 g of colourless coupler C-1 
     0.02 g of DIR coupler D-1 
     0.05 g of coloured coupler RC-1 
     0.07 g of coloured coupler YC-1 
     0.75 g of TCP 
     4th layer (high sensitivity red-sensitive layer) 
     2.2 g of AgNO 3  of spectrally red-sensitised Ag(Br,I) emulsion, 12 mol. % iodide, average grain diameter 1.0 μm 
     1.8 g of gelatine 
     0.19 g of colourless coupler C-2 
     0.17 g of TCP 
     5th layer (interlayer) 
     0.4 g of gelatine 
     0.15 g of white coupler W-1 
     0.06 g of A1 salt of aurintricarboxylic acid 
     6th layer (low sensitivity green-sensitive layer) 
     1.9 g of AgNO 3  of a spectrally green-sensitised Ag(Br,I) emulsion, 4 mol. % iodide, average grain diameter 0.35 μm 
     1.8 g of gelatine 
     0.54 g of colourless coupler M-1 
     0.24 g of DIR coupler D-1 
     0.065 g of coloured coupler YM-1 
     0.6 g of TCP 
     7th layer (high sensitivity green-sensitive layer) 
     1.25 g of AgNO 3  of a spectrally green-sensitised Ag(Br,I) emulsion, 9 mol. % iodide, average grain diameter 0.8 μm 
     1.1 g of gelatine 
     0.195 g of colourless coupler M-2 
     0.05 g of coloured coupler YM-2 
     0.245 g of TCP 
     8th layer (yellow filter layer) 
     0.09 g of yellow colloidal silver 
     0.25 g of gelatine 
     0.08 g of scavenger SC1 
     0.40 g of formaldehyde scavenger FF-1 
     0.08 g of TCP 
     9th layer (low sensitivity blue-sensitive layer) 
     0.9 g of AgNO 3  of a spectrally blue-sensitised Ag(Br,I) emulsion, 
     6 mol. % iodide, average grain diameter 0.6 μm 
     2.2 g of gelatine 
     1.1 g of colourless coupler Y-1 
     0.037 g of DIR coupler D-1 
     1.14 g of TCP 
     10th layer (high sensitivity blue-sensitive layer) 
     0.6 g of AgNO 3  of a spectrally blue-sensitised Ag(Br,I) emulsion, 
     10 mol. % iodide, average grain diameter 1.2 μm 
     0.6 g of gelatine 
     0.2 g of colourless coupler Y-1 
     0.003 g of DIR coupler D-1 
     0.22 g of TCP 
     11th layer (micrate layer) 
     0.06 g of AgNO 3  of a micrate Ag(Br,I) emulsion, average grain diameter 0.06 μm, 0.5 mol. % iodide 
     1 g of gelatine 
     0.3 g of UV absorber UV-2 
     0.3 g of TCP 
     12th layer (protective &amp; hardening layer) 
     0.25 g of gelatine 
     0.75 g of hardener of the formula ##STR7## such that, once hardened, the total layer structure had a swelling factor of ≦3.5. 
     Substances used in example 1: ##STR8## 
     Once exposed with a grey wedge, the material is processed using a colour negative process described in The British Journal of Photography 1974, pages 597 and 598. 
     In layer structures 1B-1H, a silver halide emulsion was used in the 2nd layer and/or a quantity of 20 mg/m 2  of a cyan coupler was also added to the 10th layer. The compounds and results are shown in table 1. 
     
                       TABLE 1                                                     
______________________________________                                    
      Emulsion in                                                         
                Coupler in                                                
                          Relative                                        
      2nd layer 10th layer                                                
                          red    Cyan                                     
Material                                                                  
       0.5 g/m.sup.2 !                                                    
                 20 mg/m.sup.2 !                                          
                          sensitivity                                     
                                 grain*)                                  
______________________________________                                    
1A    --        --        100    15.0  Comparison                         
1B    Em-1      --        100    15.5  Comparison                         
1C    Em-2      --        105    15.5  Comparison                         
1D    --        C-3       102    15.0  Comparison                         
1E    Em-1      C-3       103    15.5  Comparison                         
1F    Em-2      C-3       110    15.0  Invention                          
1G    Em-3      C-3       112    15.5  Invention                          
1H    Em-3      C-4       109    14.5  Invention                          
______________________________________                                    
 *)Grain (RMS) at density 0.4 above fog, values × 1000              
 Compounds additionally used in example 1:                                
 Em1                                                                      
 Micrate Ag(Br,I) emulsion, average grain diameter 0.07 μm, 0.5 mol. % 
 iodide.                                                                  
 Em2                                                                      
 Tabular unsensitised AgBr emulsion with the following characteristics:   
 More than 90% of the projected surface area is constituted by tabular    
 crystals with an average diameter of a sphere of equal volume of 0.5     
 μm, an average diameter of a circle of equal projected surface area of
 0.87 μm and an aspect ratio of 7.9.                                   
 Em3                                                                      
 Tabular unsensitised AgBr emulsion with the following characteristics:   
 More than 95% of the projected surface area is constituted by tabular    
 crystals with an average diameter of a sphere of equal volume of 0.55    
 μm, an average diameter of a circle of equal projected surface area of
 0.92 μm and an aspect ratio of 7.0.                                   
 C3                                                                       
 ##STR9##                                                                 
 C4                                                                       
 ##STR10##                                                                
-  As may be seen, in the materials according to the invention, there is a
 improvement in the sensitivity/grain relationship for cyan accompanied by 
 improved red sensitivity.                                                 
 
    
     EXAMPLE 2 
     A quantity of 20 mg/m 2  of a magenta coupler was also added to the 10th layer in layer structures 2B-2G. The compounds and the results are shown in table 2. 
     
                                           TABLE 2                                 
__________________________________________________________________________
     Emulsion in 5th layer                                                
                Coupler in 10th layer                                     
                           Relative green                                 
Material                                                                  
      0.5 g/m.sup.2 !                                                     
                 20 mg/m.sup.2 !                                          
                           sensitivity                                    
                                   Magenta grain*)                        
__________________________________________________________________________
2A = 1A                                                                   
     --         --         100     14.0     Comparison                    
2B   Em-1       --         102     15.0     Comparison                    
2C   Em-2       --         103     15.0     Comparison                    
2D   --         M-3        103     14.0     Comparison                    
2E   Em-1       M-3        103     15.5     Comparison                    
2F   Em-2       M-3        109     14.0     Invention                     
2G   Em-2       M-4        110     14.5     Invention                     
__________________________________________________________________________
 *)Grain (RMS) at density 0.4 above fog, values × 1000              
 Compounds additionally used in example 2:                                
 M3                                                                       
 ##STR11##                                                                
 M4                                                                       
 ##STR12##                                                                
 
    
     As may be seen, in the materials according to the invention, there is an improvement in the sensitivity/grain relationship for magenta accompanied by improved green sensitivity.