Patent Publication Number: US-11043835-B2

Title: Method of using a minimum cost EVPV for vehicle-solar-grid integration

Description:
CROSS-REFERENCE TO RELATED APPLICATIONS 
     This application is related to U.S. patent application “Vehicle-Solar-Grid Integration” Ser. No. 14/101,423 filed Dec. 10, 2013, now published as US-2015-0162784-A1, by the present inventor, and Provisional Patent Applications “Bidirectional Power Electronic Interface” No. 61/889,067, filed Oct. 10, 2013, “Bidirectional Power Electronic Interface with Sustaining Power” 61/921,583, filed Dec. 30, 2013, “Vehicle-Solar-Grid Integration with Supplementary Battery” 62/050,819, filed Sep. 16, 2014, and “Low-Cost EVPV for Vehicle-Solar-Grid Integration”, filed Feb. 19, 2016, by the present inventor. 
     This application claims priority dating to Provisional Patent Application No. 62/299,756 entitled “Minimum Cost EVPV for Vehicle-Solar-Grid Integration” filed on Feb. 25, 2016. 
    
    
     FEDERALLY SPONSORED RESEARCH 
     None 
     CITED LITERATURE 
     SAE J-1772 revised October 2012, p 32. 
     IEEE Standard 1547 net metering interconnection to the grid 
     BACKGROUND OF THE INVENTION 
     Electric vehicles with large storage batteries represent an underutilized resource that can serve to stabilize the electric utility grid and reduce the requirement for additional investment in distribution and transmission equipment, if they can be remotely directed to take or provide AC power. The communication technology for the remote control exists, together with an existing market for ancillary services to the grid. Solar inverters can convert DC power from the battery to AC power for the grid. 
     This bidirectional flow of power can provide valuable services to the utility grid. An example of the latter is frequency regulation in which battery storage can take excess power or provide needed power instantly on request from the Independent System Organization or Regional Transmission Organization (ISO/RTO) responsible for grid stability. The ISO/RTOs pay for this ancillary service in a daily auction market. Another service is demand response in which the battery can stop charging at periods of peak demand when the power is needed elsewhere on the grid. This service is also recompensed by the RTO/ISO. 
     For commercial and industrial vehicle owners, the vehicle battery can provide power to offset peak demand during the daytime and thus reduce the monthly demand charge imposed by the local distribution company. There is an opportunity for energy arbitrage in which the vehicle is charged at night when prices are low and partially discharged during the day if the value of the power is greater than its value in propelling the vehicle. 
     This invention utilizes the photovoltaic inverter of an existing solar photovoltaic system, and the on-board charger provided with the vehicle to provide a minimum-cost, bidirectional Electric Vehicle PhotoVoltaic (EVPV) interface. This interface can be programmed to maintain the vehicle in a suitable state of charge to provide the driving range needed by the owner using power from the grid at the optimum time to minimize cost, and to provide ancillary services to the grid to generate revenue to offset the cost of the vehicle and its energy supply. 
     The availability of AC power flow from the battery also provides a back up power supply to the vehicle owner when there are grid outages to maintain essential services such as heating and water pumps. This capability is particularly valuable in conjunction with a solar photovoltaic array which can provide power to keep the battery and the vehicle charged during outages and which in turn can be kept operating by “islanding” from the grid rather than shutting down as required by IEEE standard 1547 to avoid putting power back on the grid during an outage. 
     For both ancillary service and owner service it is an advantage to have the battery connected at all times to maximize revenue and convenience. However, by the nature of a vehicle, the vehicle battery is going to be disconnected when the vehicle is in use. This may be for as little as an hour or two or as much as 8 or 10 hours per day depending on use of the vehicle. An auxiliary stationary battery may be provided to maintain continuity of service while the vehicle is in use. 
     BRIEF SUMMARY OF THE INVENTION 
     This invention comprises the method of interfacing a large battery pack, as in an electric vehicle, with a grid-tied inverter in a photovoltaic system to provide ancillary services to the electric utility grid, and back up emergency power during grid outages, and the apparatus to accomplish the integration. The apparatus is an Electric Vehicle PhotoVoltaic (EVPV) integrator. In a previous patent application (2015-0162784) a similar apparatus comprising an off-board battery charger and a DC-DC converter of substantially equal capacity, with switching and control equipment to interface with the electric utility grid ISO, and appropriate cords and connectors to interface with the vehicle or other battery pack was described. The present invention accomplishes the same objective by using the on-board charger that is supplied by the vehicle and direct connecting the vehicle battery to an existing Photovoltaic inverter to reduce the cost of the EVPV. The EVPV consist only of switches and controls and communication means to accomplish the various functions enabled by the bidirectional connection to the vehicle battery. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       The means by which this objective is achieved by the present invention is illustrated in the accompanying Figures: 
         FIG. 1  is a schematic drawing of the apparatus of this invention in a typical installation illustrating the method of operation. 
         FIG. 2  is a schematic drawing of the apparatus of this invention with an auxiliary fixed battery hard-wired into the apparatus, or into which the apparatus can be plugged to maintain ancillary services and emergency power when the vehicle is in use. 
     
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
     The Preferred Embodiment 
     In  FIG. 1  EVPV of this invention  20 , is shown interfaced with AC wiring in building  30 . An electric vehicle is supplied with AC power from EVPV  20  and Electric Vehicle Service Equipment  24  through connection  16  which may be the standard SAE J1772 level 2 plug and receptacle. The EVPV is also connected direct to the vehicle battery pack through DC connection  18 , which may be any of the standard DC quick charge standards such a the Japanese standard CHAdeMO connector or the SAE CCS Combo connector used in German and US made vehicles. The CCS is convenient because it can connect both the AC and DC circuits through a single plug and receptacle. Tesla vehicles accomplish the same objective through the J-1772 connector by switching between AC regular and DC fast charging modes depending on signals relayed from the charger specifying its nature. There is an SAE J-1772 AC Level 2, DC Level 1 standard for this type of single connection, dual mode charging also. EVPV  20  is connected to the building  30  power installation by permanent AC and DC wiring. 
     EVPV  20  is hard wired to PV inverter  32  via switch  42 . During the daylight hours when PV array  34  is producing power switch  42  is in the daytime position shown providing DC power to inverter  32  which converts it to AC power. The AC power flows through solar power meter  36  to critical load panel  38  and automatic transfer switch  80  to main load panel  39 . Any excess power flows to the grid via net meter  40 . There is a branch circuit from critical load panel  38  providing EVPV  20  with AC power to supply Electric Vehicle Service Equipment (EVSE)  24  which connects through connector  16  with the battery charger on board the vehicle. 
     At night when the PV array is no longer producing power switch  42  connects the inverter  32  to the vehicle battery to convert battery DC power to AC power. Vehicle battery packs are typically supplied at a nominal voltage of 300 to 400 VDC. Typical solar installations operate at 300 to 600 V, and even higher. Thus there is a good match between the voltage levels of low-cost, high-powered PV inverters and vehicle battery packs. This bidirectional connection to the vehicle battery through inverter  32  and EVSE  24  allows for the EVPV to provide ancillary services to the grid such as frequency regulation. These services are provided under Demand Response regulations which prohibit “injection” of power onto the grid even from net-metered solar installations. The present invention provides for net-metered solar production during the daylight hours and non-injecting ancillary service provision at night using the same components for maximum utilization and return on investment in the solar-electric vehicle combination. 
     The EVPV also contains control and switching equipment to accomplish the desired ancillary service functions. These functions are controlled by up regulation control means  23  and down regulation control means  25 . These regulation control means are in turn interfaced to grid RTO/ISO ancillary service requests via Data Acquisition and Control System (DACS)  26  and Ethernet switch  58 . DACS  26  may also control switch  27  to permit charging the battery pack only at times of favorable electricity prices to achieve TOU charging and to interrupt charging during periods of high demand to achieve demand management. Data on the response of the system from current transformers  54  and  56  are fed through switch  58  to the RTO/ISO via the internet. 
     In operation switches  23 ,  25  and  27  are controlled by site DACS controller  26 , a locally-sited micro computer with communication via the internet or otherwise to frequency regulation and demand response signals from the local RTO/ISO which are managed by an off site aggregator. The aggregator combines individual vehicles to provide a minimum capability of use to the ISO in maintaining grid stability, typically 0.1 to 1.0 megawatts, (10 to 150 vehicles). The provision of ancillary service requires that the power consumed or fed to the grid be proportional to the need transmitted by the ISO. This can be achieved by using proportionate controls on the inverter  32  and EVSE  24  as enabled by the J-1772 protocol for electric vehicle charging. Alternatively the charger and inverter may be controlled by simple on/off switches and the power of the aggregate controlled by the aggregator to provide a proportional output determined by how many of the vehicles are switched on at any time. A high impedance bypass connection  55  around switch  23  may be required to keep the inverter synchronized when control means  23  is off. Data flows from the EVPV through the aggregator to the ISO confirming performance and payments flow from the ISO to the aggregator and on to the vehicle owner or financial beneficiary. 
     Site controller  26  also receives requests from the vehicle operator as to the required state of charge needed to fulfill the expected mission of the vehicle and provides data on the current status. 
     In addition to providing demand response service to the utility grid, the flow of power from EVPV  20  to building  30  can be controlled by site controller  26  to offset peak demands for power and thus reduce the demand charge on the owner&#39;s monthly utility bill. This charge typically amounts to $10 to $20 per kW measured in any 15 minute period in the month and the peak demand charge is typically billed for 6 months to a year after it is incurred. There is thus a substantial incentive to reduce demand which inverter  20  can do, provided that it has access to battery storage. 
     Other Embodiments 
     Back-Up Power Supply 
     The bidirectional connection of this invention also can provide back up power in emergencies when the grid fails. It does this in an optimum way by maintaining operation of the solar PV installation during the outage. Solar PV inverters contain “anti-islanding” features and are IEEE 1547 compliant for connection to the grid. This means that in an outage the PV system shuts down to avoid feeding power back onto the grid and endangering linemen attempting to fix the problem. In this invention automatic transfer switch  80  opens during an outage to “island” the building from the grid. Uninteruptable power supply  37  maintains power to keep inverter  32  functioning to provide power to critical loads  38  and EVSE  24 . During the night-time hours when the PV array is not producing the vehicle battery can provide power via inverter  32  to support the critical loads during the outage. Switch  80  will need an intermediate off position in reconnecting to the grid on restoration of grid power to allow inverter  32  to unsynchronize from microgrid  20  and resynchronize with the grid per IEEE1547. 
     Supplementary Fixed Battery 
     In  FIG. 2  a supplementary battery  82  with charger  84  and receptacles  86  and  88  may be provided to keep inverter  32  functioning while the vehicle is unplugged and operating. This may be most easily accomplished by unplugging the inverter from the vehicle and plugging it into the supplementary battery. 
     Alternatively, as shown in  FIG. 2 , supplemental battery  82  may be hard wired in parallel with vehicle connections  16  and  18 . In this case a very close match between the vehicle batteries and fixed battery  82  is necessary since they are connected in parallel by the DC links  18  and  88 . The use of vehicle batteries that have lost some of their capacity for stationary provision of ancillary services has been discussed in the literature and would be ideal in this application. A hard-wired connection to battery  82  will provide a fast charge up to approximately 50% State Of Charge to the vehicle when the latter is completely discharged at hook up. 
     Provision of supplemental battery  82  means that EVPV  20  is available 24 hours per day regardless of the vehicle usage. It supports ancillary services, demand charge management and emergency power during prolonged outages allowing the vehicle to be used while the building is still powered.