Patent Publication Number: US-2012029467-A1

Title: Method of implanting a spinal cord stimulator lead for neurostimulation having a fluid-delivery lumen and/or a distensible balloon

Description:
CROSS-REFERENCE TO RELATED APPLICATIONS 
     This application is a divisional of U.S. Non-Provisional patent application Ser. No. 11/421,098, filed May 31, 2006, which is a continuation-in-part of U.S. Non-Provisional patent application Ser. No. 11/217,061, filed Aug. 31, 2005, which claims priority to U.S. Provisional Patent Application Ser. No. 60/606,172, filed Aug. 31, 2004, all of which are hereby incorporated herein by reference in their entireties for all purposes. 
    
    
     TECHNICAL FIELD 
     The present invention relates generally to the field of surgical instruments and methods, and more particularly to a spinal cord stimulator lead having a fluid delivery lumen and a plurality of electrodes for neurostimulation. 
     BACKGROUND 
     Spinal cord stimulation is used to alleviate chronic pain by stimulating the central nervous system. Conventional spinal cord stimulator leads include percutaneous leads and surgical leads. Percutaneous leads, such as the Medtronic PISCES-Quad® or Octad® leads or the ANS Octrode® and Quattrode® leads, are solid and have a plurality, but typically four or eight, electrodes. The percutaneous leads can be inserted through a needle and placed in the epidural space, in close proximity to the spinal cord. When activated, the electrodes deliver a precise, mild electrical impulse to the spinal cord or to a peripheral nerve. The electrical impulses activate pain inhibitory mechanisms to block the pain signal from reaching the brain. 
     However, accurately placing known electrodes can be rather difficult because the epidural space that surrounds the spinal cord typically contains fat, veins, adhesions, and connective tissue membranes which interfere with, and often prevent, the accurate placement of the electrodes. 
     Therefore, a need exists for an apparatus and method which would allow for greater ease in placing percutaneous electrodes in the epidural space, particularly when there are tissue obstructions. 
     SUMMARY 
     In an example form, the present invention is a spinal cord stimulator lead for placement in the epidural space of a human or animal subject. The stimulator lead includes a biocompatible body portion defining an elongate shaft, wherein at least a portion of which is flexible; at least one electrode positioned along the shaft; a lumen extending through at least a portion of the shaft for carrying a fluid; and a distensible balloon positioned around a distal end of the shaft and in fluid communication with the lumen. Preferably, the balloon is a cuffed balloon that expands radially outwardly from at least a portion of the shaft&#39;s distal end. Also preferably, the lumen carries a sterilized fluid under sufficient pressure to expand the balloon. Additionally, the spinal cord stimulator lead can include a stylet for guiding the stimulator lead into and through the epidural space. The spinal cord stimulator lead can further include a second lumen for discharging a fluid, such as a pressurized saline solution, directly to a tissue obstruction. The spinal cord stimulator lead can have the form of a percutaneous lead or a surgical lead. Optionally, the spinal cord stimulator lead can include a radiographic marker on the shaft for observation of the stimulator lead under fluoroscopy. 
     In another aspect, the present invention is a method of implanting a spinal cord stimulator lead in the epidural space. The method includes the steps of inserting a spinal cord stimulator lead having a shaft, a lumen extending through at least a portion of the shaft for carrying a fluid, and a distensible balloon positioned around a distal end of the shaft and in fluid communication with the lumen; inflating and deflating the balloon to displace a tissue obstruction, wherein the balloon expands radially outwardly from at least a portion of the shaft&#39;s distal end; and guiding the stimulator lead into a desired position in the epidural space. Preferably, the spinal cord stimulator lead has at least one electrode, and the method further includes delivery of therapeutic energy to tissue adjacent the electrode. Also preferably, the spinal cord stimulator lead can include a second lumen with an outlet at a distal end thereof for injecting fluid into the epidural space to displace a tissue obstruction. Thus, the method can further include the step of injecting fluid, such as a fluid comprising saline, corticosteroid, and/or hyaluronidase, through the stimulator lead to displace a tissue obstruction in the epidural space. Additionally, the method can include the steps of using fluoroscopy to guide placement of the spinal cord stimulator lead and suturing the spinal cord stimulator lead in the desired position in the epidural space. 
     In yet another aspect, the present invention is a kit. The kit includes a needle, a sterile drape, a fluid coupling, a spinal cord stimulator lead having at least one electrode and a distensible balloon positioned around a distal end of the stimulator lead, and suturing supplies. 
     These and other aspects, features and advantages of the invention will be understood with reference to the drawing figures and detailed description herein, and will be realized by means of the various elements and combinations particularly pointed out in the appended claims. It is to be understood that both the foregoing general description and the following brief description of the drawings and detailed description of the invention are exemplary and explanatory of preferred embodiments of the invention, and are not restrictive of the invention, as claimed. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG. 1  shows a perspective view of a spinal cord stimulator lead having a fluid delivery lumen therethrough in accordance with an example embodiment of the present invention. 
         FIG. 2  shows a cross-sectional view of a portion of the spinal cord stimulator lead of  FIG. 1 . 
         FIG. 3  shows a perspective view of a spinal cord stimulator lead having a fluid delivery lumen extending therethrough, and a balloon for displacing connective tissue in accordance with another example embodiment of the present invention. 
         FIG. 4  shows a cross-sectional view of a portion of the spinal cord stimulator lead of  FIG. 3 . 
         FIG. 5  shows a perspective view of a spinal cord stimulator lead having a fluid delivery lumen extending therethrough, and a balloon for displacing connective tissue in accordance with yet another example embodiment of the present invention. 
         FIG. 6  shows a cross-sectional view of an end portion of the spinal cord stimulator lead of  FIG. 5 . 
         FIG. 7  shows placement of the spinal cord stimulator lead of  FIG. 5  in the epidural space according to an example form of the invention. 
     
    
    
     DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS 
     The present invention may be understood more readily by reference to the following detailed description of the invention taken in connection with the accompanying drawing figures, which form a part of this disclosure. It is to be understood that this invention is not limited to the specific devices, methods, conditions or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only and is not intended to be limiting of the claimed invention. Also, as used in the specification including the appended claims, the singular forms “a,” “an,” and “the” include the plural, and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. Ranges may be expressed herein as from “about” or “approximately” one particular value and/or to “about” or “approximately” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. 
     Referring to  FIGS. 1 and 2 , a spinal cord stimulator lead  10  having a fluid delivery lumen, conduit, or canal  12  extending therethrough is described by way of an example embodiment. The spinal cord stimulator lead  10  can take the form of a percutaneous lead or a surgical paddle lead, for example. Preferably, the spinal cord stimulator lead  10  has a biocompatible, somewhat flexible, electrically non-conductive, cylindrical body or shaft  14 . Exemplary materials that can be used to construct the body  14  include, but are not limited to, silicone, polyurethane, or polyethylene. Those skilled in the art will understand that various other biocompatible or biologically inert materials of construction can be used as well, without deviating from the scope of the present invention. The body  14  optionally includes a polyurethane insulation sheath for increased durability and longevity. The fluid delivery lumen or canal  12  preferably extends through or along substantially the entire length of the body  14  for carrying a fluid, such as a saline solution, from a fluid source (not shown) directly to an area of a tissue obstruction or obstructive tissue within the subject&#39;s epidural space. As used herein, the terms tissue obstruction and obstructive tissue refer to any fat, vein, adhesion, connective tissue, or other obstruction in the epidural space that interferes with the proper placement of the spinal cord stimulator lead  10 . Preferably, the stimulator lead  10  has a connector  16 , such as a “leur-lock” type connector, at a proximal end thereof, for connecting to a fluid source to deliver fluid into the lumen  12 . Those skilled in the art will understand that various other connectors for connecting the spinal cord stimulator lead  10  to the fluid source can be employed as well without deviating from the scope of the present invention. At the distal tip (i.e., the end opposite the connector  16 ) is a discharge outlet  18  for discharging fluid from the lumen  12 . 
     The lumen  12  preferably delivers pressurized fluid for direct injection into the area of the tissue obstruction. For example, a saline solution can be injected into the area of the tissue obstruction to help break up the obstruction. In one example embodiment, a mixture of saline, corticosteroid, and hyaluronidase is injected into the site of the tissue obstruction, via the fluid lumen  12  and the outlet  18 , to reduce the inflammation. Preferably, the volume of the mixture is not more than about 20 milliliters. Also preferably, the amount of the hyaluronidase is limited to about 150 USP units to no more than about 1500 USP units, while the amount of the corticosteroid administered depends on the type of corticosteroid used. Those skilled in the art will understand how to determine the amount of corticosteroid to administer. 
     The spinal cord stimulator lead  10  includes at least one, and preferably, a plurality of electrodes  20  for spinal cord stimulation. Preferably, the plurality of electrodes  20  comprises four or eight cylindrical electrodes spaced along the length of the stimulator lead  10 . One or more wires or other electrical conductors are preferably embedded in or on the body  14  to deliver electrical signals from an external source to the electrodes  20 .  FIGS. 1 and 2  show an example embodiment with eight such electrodes  20 . In an example embodiment, the stimulator lead includes eight electrodes, each electrode being about 52 mm long, and the stimulator lead being about 60 cm long. In another embodiment, the stimulator lead  10  includes four electrodes  20 , each electrode being about 24-34 mm long, and the stimulator lead being about 30 cm long. In example embodiments, the spinal cord stimulator lead  10  has a diameter of about 0.8 mm to about 1.5 mm, though those skilled in the art will understand that the size of the diameter larger or smaller. Those skilled in the art will also understand how to configure the stimulator lead and how to determine, for example, electrode material, size, shape, span, and spacing. Appropriate selection of the stimulator lead size and electrode configuration can be made in accordance with accepted medical protocol as determined by the treating physician. 
     Optionally, the spinal cord stimulator lead  10  includes a marker  22 , such as a radiographic strip or band near the tip of the stimulator lead. The marker can aid the practitioner in guiding the stimulator lead  10  under fluoroscopy or other conventional imaging techniques into a proper placement in the epidural space. 
     Optionally, the stimulator lead  10  can include a stylet  26  positionable within the fluid lumen  12 . Preferably, the stylet  26  is a slender and substantially rigid, but malleable, surgical wire for guiding the stimulator lead  10  into and through the soft tissue. Such use of surgical wire allows the practitioner to view the location of the stylet with conventional imaging technology. The stylet  26  can be straight or can be angled, such as curved at an angle of about 30° to about 45°, for example, to improve steerablilty and control. In instances where the stylet  26  is angled, preferably, the shape of the stimulator lead  10  conforms to angle of the stylet. Preferably, the stylet  26  is removable from the spinal cord stimulator lead  10  such that once the stimulator lead encounters an obstruction, the stylet can be removed and the lumen  12  can be fitted with a connector, such as a male leur-lock connector  16 , and coupled to a fluid source for delivering fluid directly to the area of the obstruction. Alternatively, the stylet  26  can extend through a second lumen of the stimulator lead  10  such that the first lumen  12  can be used for fluid injection while simultaneously guiding the stimulator lead with the stylet. Also optionally, a fiber optic scope could be inserted through the lumen for visualization of internal tissue. 
     Another example embodiment of the present invention is shown in  FIGS. 3 and 4 . The spinal cord stimulator lead  110  preferably comprises a plurality of electrodes  20 , in substantially similar fashion to the stimulator lead  10  described above with one or more wires or other electrical conductors embedded in or on the body  114  to deliver electrical signals from an external source to the electrode. The spinal cord stimulator lead  110  is substantially similar to the spinal cord stimulator lead  10 , but with the exceptions noted herein. The stimulator lead  110  further comprises an inflatable and deflatable balloon  124 . The balloon  124  is preferably connected at or near the distal end of the spinal cord stimulator lead  10 , in fluid communication with a fluid lumen  112  extending therethrough. The lumen  112  delivers fluid, such as a sterilized liquid or air, from a remote fluid source under sufficient pressure to inflate and deflate the balloon  124 . Preferably, the balloon  124  is constructed of a durable, yet distensible, material such as latex, although the present invention also contemplates the use of other distensible, biocompatible materials. The practitioner can alternately inflate and deflate the balloon  124  to displace tissues that prevent the passage or placement of the spinal cord stimulator lead  110 . Optionally, the balloon  124  is detachable and retractable through the lumen, so that once the spinal cord stimulator lead  110  is properly placed, the practitioner can disengage the balloon  124  from the stimulator lead and remove it, with, for example, the stylet  26  or some other device. Optionally, the stimulator lead  110  includes a second fluid delivery lumen  130  extending therethrough. In this embodiment, the second lumen  130  is used to deliver fluid directly to the area of the tissue obstruction via discharge outlet  132 , while the first lumen  112  is used to deliver fluid to distend the balloon  124 . Preferably, the stylet  26  is positionable with the lumen  130  to guide and steer the stimulator lead  110  through the soft tissue and into the epidural space. Alternatively, the stylet  26  can be positionable with a third lumen to guide and steer the stimulator lead  110  through the soft tissue and into the epidural space. 
     Another example embodiment of the spinal cord stimulator lead  210  is shown in  FIGS. 5 and 6 . The spinal cord stimulator lead  210  preferably comprises a plurality of electrodes  20 , in substantially similar fashion to the stimulator lead  110  described above with one or more wires or other electrical conductors embedded in or on the body  214  to deliver electrical signals from an external source to the electrode. The spinal cord stimulator lead  210  is substantially similar to the spinal cord stimulator lead  110 , but with the exceptions noted herein. The spinal cord stimulator lead  210  includes a cuffed balloon  224  located around a distal end thereof. Preferably, the cuffed balloon  224  has a generally oblong shape in the sense that the balloon is longer than it is wide when the balloon is inflated. In an example embodiment, the balloon  224  extends from or near the tip of the shaft or body  214 . The cuffed balloon  224  is in fluid communication with the lumen  212  such that the balloon can expand generally radially outwardly about all or a portion of the circumference of the shaft or body  214  at the distal end of the spinal cord stimulator lead  110 . Preferably, the balloon  224  can be expanded to a size of about four to six times greater than the diameter of the body  214  of the stimulator lead  110 . Thus, preferably, the length of the balloon  224  is at least, and more preferably, greater than four to six times greater than the diameter of the body  214 . Preferably, the stimulator lead  210  includes a second lumen  230  or fluid conduit extending therethrough for discharging fluid directing into an area of a tissue obstruction via discharge outlet  232 . 
     The fluid lumen  212  carries a fluid, such as a sterilized liquid or air, under sufficient pressure to inflate and deflate the balloon  224 . The diameter of the lumen  212  for delivering a fluid to inflate the balloon  224  is preferably smaller than the diameter of the lumen  230  for carrying a fluid directly to the site of the obstruction. However, those skilled in the art will understand that the lumens  212  and  230  can have substantially the same diameter, or the diameter of the lumen  230  for delivering fluid directly to the site of the obstruction can be smaller than the lumen  212  for carrying fluid to the balloon  224 . 
     Those skilled in the art will also understand that one or both of the fluid lumens  212  and  230  can extend along the outer body of the shaft  214  or within the shaft  214 , and the lumen  230  can also serve as the lumen for the stylet  26 . Alternatively, a third lumen can serve as the lumen for the stylet  26 . 
     Preferably, the balloon  224  is constructed of a durable, yet distensible, material such as latex, although the present invention also contemplates the use of other distensible, biocompatible materials. The practitioner can alternately inflate and deflate the balloon  224  to laterally displace tissues that prevent the passage or placement of the spinal cord stimulator lead. 
     In a preferred manner of use, a guide needle is positioned generally in the epidural space of a human or animal subject. The spinal cord stimulator lead  10 ,  110 , or  210  along with the stylet  26  are inserted through the guide needle into the epidural space. Preferably, the practitioner uses fluoroscopy to guide the placement of the guide needle and/or the stimulator lead  10 ,  110 , or  210 . As the practitioner is guiding the stimulator lead  10 ,  110 , or  210  into the desired location, the practitioner can remove the stylet  26  and connect the stimulator lead to a fluid source and inject fluid from the fluid source through the lumen  12 ,  130 , or  230  into the epidural space to displace tissue obstructions, which would otherwise interfere with the accurate placement of the electrodes. Optionally, if an embodiment including a distensible balloon  124  or  224  is utilized, the practitioner can direct fluid delivery to expand and contract the balloon for displacement of obstructions. Once the stimulator lead  10 ,  110 , or  210  is positioned as desired in the epidural space of the patient, for example as seen in  FIG. 7 , the stimulator lead can be secured in place with sutures. The stimulator lead  10 ,  110 , or  210  is disconnected from the fluid source and is connected to a power source for delivery of electrical energy to the electrode(s)  20 . The power source may be external, or may be implanted internally, for example in the patient&#39;s abdomen or elsewhere. An internal or external controller is preferably used to control the internal power source and activate the electrodes  20  according to a physician prescribed treatment regimen. The spinal cord stimulator lead  10 ,  110  and  210  thus functions both as a typical catheter when implanting the stimulator lead and as a spinal cord stimulator lead once implanted. 
     Optionally, the tools and supplies that the practitioner uses to implant the stimulator lead of the present invention into the patient are assembled into a self-contained kit. For example, the kit includes a guide needle, a spinal cord stimulator lead  10 ,  110 , or  210 , a sterile drape, a power source, a fluid coupling, and suturing supplies, or any subcombination thereof, within a case or other container. 
     While the invention has been described with reference to preferred and example embodiments, it will be understood by those skilled in the art that a variety of modifications, additions and deletions are within the scope of the invention, as defined by the following claims.