Patent Publication Number: US-6659359-B2

Title: Grille controlling apparatus for indoor ventilator

Description:
BACKGROUND OF THE INVENTION 
     1. Field of the Invention 
     The present invention relates to a grille controlling apparatus that senses an indoor temperature in a building such that it can control the operation of the grille mounted on an indoor ventilator, and more particularly, to a grille controlling apparatus for an indoor ventilator that makes a conventional structure of the ventilator improved in such a manner as to automatically control the grille mounted on the ventilator. 
     2. Background of the Related Art 
     Generally, an indoor cell or wall in a building or house is provided with at least one ventilator that is connected to a duct in order to allow the flow of cool or hot air from/to external air or an air conditioner installed outside the building or house. The ventilator is provided with a grille apparatus that is adapted to allow or cut off the in-low of air inside the building or house. 
     A conventionally used grille apparatus is comprised of a grille casing that is provided with an air inflow path through which air flows indoors from the ventilator, and a damper of a blade shape that is disposed on the air inflow path of the grille casing in such a manner as to make the air inflow path opened/closed in a manually operating way. 
     In order to open/close the air inflow path, however, the damper should be operated by the direct manipulation of a user, such that it is inconvenient to use. More specifically, in case where a plurality of grille apparatuses are installed in a large building or house, such the inconvenience may be considerably increased. 
     In addition, the way of opening/closing the air inflow path by the manual manipulation of the damper is not sensitive to the variation of the indoor temperature, such that the indoor temperature cannot be constantly kept at an appropriate temperature. 
     Accordingly, the indoor temperature may be excessively up or down, which causes the air conditioner to be operated in an inefficient way, thereby producing the unnecessary consumption of energy. 
     SUMMARY OF THE INVENTION 
     Accordingly, the present invention is directed to a grille controlling apparatus for an indoor ventilator that substantially obviates one or more problems cue to limitations and disadvantages of the related art. 
     An object of the present invention is to provide a grille controlling apparatus for an indoor ventilator that is capable of making a damper opened/closed in an automatic manner by means of a remote controller, whereby it can be used in a convenient way and maintain an appropriate indoor temperature to thereby enable an amount of energy to be consumed to be saved. 
     Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings. 
     To achieve this object and other advantages and in accordance with the purpose of the invention, as embodied and broadly described herein, there is provided a grille controlling apparatus for an indoor ventilator that has a grill cover disposed on the front side of the indoor ventilator and forming a plurality of grille holes on the plate surface thereof and a grille casing disposed on the rear side of the grille cover, the apparatus including: at least one damper disposed on the rear side of the grille casing, for opening/closing an air flow path; a damper driving part disposed on the one side of the grille casing, for driving the damper up to an opening/closing position; a power supply part for supplying power to the damper driving part; a temperature sensor for sensing an indoor temperature; a manipulating part for driving the damper driving part and/or for selecting a predetermined driving mode of the damper driving part in accordance with the sensed indoor temperature of the temperature sensor; a control part for comparing a manipulating signal from the manipulating part and/or the selected driving mode with the sensed indoor temperature of the temperature sensor such that it controls the driving of the damper driving part; and an electronic circuit board provided with an operation display part on which the operation of the machinery is displayed. 
     Desirably, the damper is formed by a pair of plate members that are turned on the upper and lower areas of the air flow path, and the damper driving part includes a driving motor disposed on the grille casing for opening/closing one of the pair of dampers, and an engaging part adapted to engage the pair of dampers. 
     At this time, the engaging part is provided with an engaging arm that has the both sides in a length direction rotatably coupled with the pair of dampers and a manually-operated protrusion that is extended from the one area of the engaging arm to the outside of the grille cover in such a manner as to manually manipulate the opening/closing of the damper. 
     Also, the damper is provided with a plate member that is disposed on the rear surface of the grille cover in such a way as to move back and forth between a position where the grille holes are closed and another position where the grille holes are opened, and a solenoid that is formed on the grille casing for moving the damper back and forth. 
     The manipulating part desirably includes a wireless remote controller with opening and closing buttons for the damper and with a plurality of mode selecting buttons for the driving modes, and a signal receiver disposed on the one area of the grille casing for sending the manipulating signal from the wireless remote controller to the control part. 
     If the manipulating signal for the opening or closing buttons from the manipulating part is received, on the other hand, the control part controls the driving of the damper driving part such that the damper is opened or closed. 
     The control part is provided with a plurality of appropriate indoor temperature ranges corresponding to the mode selecting buttons that are previously set, and it controls the opening/closing of the damper such that the indoor temperature sensed by the temperature sensor becomes in the appropriate indoor temperature range according to the mode selected by one of the mode selecting buttons. 
     It is to be understood that both the foregoing general descriotion and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed. 
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS 
     The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principle of the invention. In the drawings; 
     FIG. 1 is a rear perspective view of a grille controlling apparatus for an indoor ventilator according to a first embodiment of the present invention; 
     FIG. 2 is an exploded view of FIG. 1; 
     FIGS. 3 and 4 are sectional views taken along the line III—III in FIG. 1, wherein the opening and closing of the grille controlling apparatus are shown; 
     FIG. 5 is a block diagram of the grille controlling apparatus according to the present invention; 
     FIG. 6 is a circuit diagram of the grille controlling apparatus according to the present invention; and 
     FIGS. 7A and 7B are front sectional views of a grille controlling apparatus for an indoor ventilator according to a second embodiment of the present invention. 
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT 
     Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. 
     First Embodiment 
     FIG. 1 is a rear perspective view of a grille controlling apparatus for an indoor ventilator according to a first embodiment of the present invention, FIG. 2 is an exploded view of FIG. 1, and FIGS. 3 and 4 are sectional views taken along the line III—III in FIG. 1, wherein the opening and closing of the grille controlling apparatus are shown. As shown in the figures, a grille controlling apparatus  1  according to the first embodiment of the present invention includes a casing  3  that is disposed on the front side of a ventilator  6 , a damping unit  5  that is disposed in the casing  3  for opening/closing an air flow path  27 , a temperature sensor  7  that is adapted to sense an indoor temperature, a manipulating part  70  that selects an arbitrary driving manipulation of the damping unit  5  and/or the driving mode of the damping unit  5 , and an electronic circuit board  9  with a control part  80  controlling the driving of the damping unit  5  in accordance with the manipulating signal received from the manipulating part  70 . 
     The casing  3  is provided with a grille cover  10  disposed for covering the front surface of the ventilator  4 , a grille casing  20  coupled to the rear surface of the grille cover  10  in such a manner as to form the air flow path  27  and a parts-housing space  25 , and a parts-housing bracket  30  coupled to the parts-housing space  25  of the grille casing  20 . 
     The grille cover  10  is provided with a plurality of grille holes  11  and a parts-housing opening  13  on the plate surface thereof, and between the grille holes  11  and the parts-housing opening  13  is formed a longitudinal manually operated hole  15  through which a manually operated protrusion  59  of an engaging member as will be later discussed is exposed outside. At this time, the parts-housing opening  13  is closed by means of a cut-off plate  17  on which an exposed hole  19  is formed. 
     The grille casing  20  includes, upper and lower plates  20   a  and  20   b  that are coupled in a length direction with the upper and lower portions of the grille cover  10 , and first and second side plates  20   c  and  20   d  that are coupled with the both sides of the upper and lower plates  20   a  and  20   b  in such a manner as to partition the parts-housing space  25  and the air flow path  27  with the upper and lower plates  20   a  and  20   b  (Hereinafter, the side plate, which is placed between the grille holes  11  of the grille cover  10  and the parts-housing opening  13 , is called “the first side plate “ 20   c ”). The first and second side plates  20   c  and  20   d  form a shaft hole  21  through which a rotary shaft  41  of each of first and second dampers  40   a  and  40   b  as will be discussed later is inserted, on the upper and lower plate surfaces, respectively. And, the first side plate  20   c  is provided with a rotary groove  23  to and from which a driving shaft  45  of the second damper  40   b  is inserted and drawn during rotation. 
     The parts-housing bracket  30  includes a bracket  31  that forms the parts-housing space where a battery, a driving motor  51 , an electronic circuit board  9 , a temperature sensor  7 , a signal receiver  73 , and so on, as will be below discussed, are accommodated, and a bracket cover  33  for closing the rear and side parts of the bracket  31 . In this case, the parts-housing bracket  30  is adapted to pre-assemble the battery, the driving motor  51 , the electronic circuit board  9 , the temperature sensor  7 , the signal receiver  73 , and so on such that they are simply accommodated in the parts-housing space  25 . In some cases where the parts-housing bracket  30  is not separately provided, each part can be directly accommodated in the parts-housing space  25  of the grille casing  20 . 
     The damping unit is comprised of a damper  40  that is rotatably disposed within the air flow path  27  of the grille casing  20 , a damper driving part  50  that is disposed in the parts-housing bracket  30  for rotating the damper  40 , and a power supply part  60  that supplies power to the damper driving part  50 . 
     The damper  40  is formed by a pair of plate blades that are rotatably arranged on the upper and lower portions of the air slow path  27  of the grille casing  20  (For the convenience of an explanation, hereinafter, the upper damper is referred to as “the first damper  40   a ” and the lower damper “the second damper  40   b ”). To do this, on the centers of the both sides of each of the first and second dampers  40   a  and  40   b  is provided the rotary shaft  41  that is outwardly extruded in such a manner as to be inserted into each of the shaft holes  21  on the both sides of the grille casing  20 . And, on the one side of each of the first and second dampers  40   a  and  40   b  is provided an engaging coupling projection  43  that is protruded horizontally against the plate of the first and second dampers  40   a  and  40   b  such that it can be coupled with an engaging member  57  as will be discussed later, and on the one side of the second damper  40   b  is provided the driving shaft  45  that is protruded in such a manner as to be coupled to an eccentric rotary arm  53  of the damper driving part  50  as will be discussed below. 
     The damper driving part  50  is provided with a driving motor  51  driven by the power supply, the eccentric rotary arm  53  for rotating the second damper  40   b  by the rotary force of the driving motor  51  to thereby open/close the second damper  40   b , and the engaging member  57  for rotating the first and second dampers  40   a  and  40   b , at the same time, to thereby open/close them. 
     The driving motor  51  includes a small-sized D/C motor capable of being rotated forwardly and backwardly and is disposed on the lower area of the parts-housing bracket  30 . At this time, the rotary shaft of the driving motor  51  is protruded to the first side plate  20   c  of the grille casing  20 . 
     The eccentric rotary arm  53  is fixed on the rotary shaft of the driving motor  51  on the one side thereof and is coupled to the driving shaft  45  of the second damper  40   b  on the other side thereof with a result that the second damper  40   b  is rotated to be opened and closed. At that time, the eccentric rotary arm  52  forms a longitudinal shaft insertion hole  55  through which the driving shaft  45  of the second damper  40   b  is inserted, on the other side in the length direction thereof. 
     The engaging member  57  is provided with an engaging arm  58  that has the both ends in a length direction rotatably coupled by means of a hinge with the engaging coupling projections  43  of the first and second dampers  40   a  and  40   b , and a manually operated protrusion  59  that is extended from the engaging arm  58  in such a manner as to be exposed indoors through the manually operated hole  15  on the grille cover  10 . In that case, the manually operated protrusion  59 . acts to open/close the first and second dampers  40   a  and  40   b  in a manual manner, when the driving motor  51  does not work. 
     In that case, the damper  40  of the damping unit  5  is provided in plurality as described in the above embodiment of the present invention, but may be provided alone. At that time, the eccentric rotary arm  53  and the engaging member  57  do not need to be required, and therefore, the rotary shaft  41  of the damper  40  is directly coupled to the rotary shaft of the driving motor  51  such that the damping unit  5  is configured in a simple manner. 
     The power supply part  60  includes the battery mounted exchangeably in the one area of the parts-housing bracket  30 . The battery is electrically connected to the electronic circuit board  9  and the driving motor  51  so as to supply the power to the driving motor  51  through the electronic circuit board  9 . Instead of the battery, the power supply part  60  can use D/C power that is converted by general A/C power supplied in a building or house. 
     The temperature sensor  7  is disposed in the parts-housing bracket  30  for electrically coupling with the electronic circuit board  9 . The temperature sensor  7  serves to sense the indoor temperature through the exposed hole  19  on the cut-off plate  17  and transmits the sensed indoor temperature value to the control part  80 . 
     The manipulating part  70  includes a wireless remote controller  71  and a signal receiver  73  receiving the manipulating signal from the wireless remote controller  71 . The wireless remote controller  71  is provided with opening and closing buttons  75  with which the opening and closing operations can be selected, and a plurality of mode select buttons  77  (for example, summer and winter modes) with which the driving modes (for example, summer and winter modes) that are preset in the control part  80  can be selected. The signal receiver  73  is disposed in the parts-housing bracket  30  of the casing  3  for electrically coupling with the electronic circuit board  9  and transmits the manipulating signal received from the wireless remote controller  71  to the control part  80 . 
     In this case, the manipulating part  70  adopts a wire way where the wireless remote controller  71  is electrically connected to the electronic circuit board  9  by means of a signal transmitting cable, but it may adopt a manipulating panel way where it is disposed in such a manner as to be electrically connected on the one area of the grille cover  10  of the casing  3 . 
     The electronic circuit board  9  is installed in the parts-housing bracket  30 , thus to be electrically connected to the parts such as the driving motor  51 , the battery, the temperature sensor  7  and the signal receiver  73 . The electronic circuit board  9  includes the plurality of electronic parts, the control part  80  for controlling the opening/closing of the damper  40 , and an operation display part  85  for displaying the operation of the machinery. 
     The control part  80  is comprised of a microcomputer  81  that is made of a semiconductor chip so as to be inserted into the electronic circuit board  9 , and a plurality of control circuit parts. The control part  80  controls the driving of the driving motor  51  in accordance with the manipulating signal transmitted through the signal receiver  73  from the wireless remote controller  71  of the manipulating part  70 , such that the damper  40  can be opened and closed. That is to say, according to the technical spirit of the present invention, if the mode select buttons  77  on the wireless remote controller  71  is depressed by a user, the control part  80  controls the driving of the driving motor  51  in accordance with the temperature ranges preset in the microcomputer  81 , with a result that the damper  40  can be opened or closed. 
     In that way, the temperature ranges preset in the microcomputer  81  mean appropriate indoor temperature ranges. As an example, the appropriate indoor temperature range in summer is set between about 22° C. and 24° C., and that in winter is between about 24° C. and 26° C. The control part  80  compares the appropriate indoor temperature in summer or winter preset according to the select mode (summer mode or winter mode) selected among in the mode select buttons  77  with the sensed indoor temperature of the temperature sensor  7  such that it controls the driving of the damper motor  51  to thereby open/close the damper  40 . As a consequence, the indoor temperature can be kept in the appropriate temperature range preset. For example, in case of the summer mode, cool air flows indoors from an external air conditioner (which is not shown in the drawing) or cuts off to the outside of the building or house. Contrarily, in case of the winter mode, hot air flows indoors or cuts off to the outside of the building or house, such that the indoor temperature can be kept at the appropriate temperature preset. 
     The operation display part  85  includes at least one Light emitting diode (LED)  87  that is electrically connected to the electronic circuit board  9 . The LED  87  is exposed indoors through the exposed hole  19  of the cut-off hole  17  such that flickering can be checked by the user. Preferably, there is provided one or more LED  87  which display the states of the battery, driving motor  51  and the signal reception. At that time, the LEDs  87  have different kinds of colors in order to distinguish the operation states. 
     On the other hand, FIG. 5 is a block diagram of the grille controlling apparatus according to the present invention, and FIG. 6 is a circuit diagram of the grille controlling apparatus according to the present invention. As shown, if the manipulating buttons on the wireless remote controller are depressed in order to use the grille controlling apparatus  1  according to the present invention, the manipulating signal is transmitted to the control part  80  through the signal receiver  73 . At that time, the control part  80  turns on the LED  87  as the operation display part  85  such that it displays whether the power supply state and the signal receiving state are all normal. 
     When the manipulating signal is transmitted to the control part  80 , it is determined whether it is from the opening or closing button  75  or from the mode select button  77  by means of the control part  80 . At this time, if it is determined that the manipulating signal is from the opening or closing button  75 , the control part  80  drives the driving motor  51  such that the damper  40  rotates to be opened or closed, thereby enabling the air flow path to be opened and closed. 
     On the other hand, if it is determined that the manipulating signal is from the mode select button  77 , the control part  80  compares the temperature range preset according to the select mode in the microcomputer  81  with the current indoor temperature and based upon the compared result, drives the driving motor  51  such that the damper  40  rotates to be opened or closed. 
     For example, in case where the select mode is the summer mode, the control part  80  checks as to whether the current indoor temperature in the temperature sensor  7  is in the appropriate indoor temperature range in the summer mode of about 22° C. and 24° C. If the current indoor temperature is under 22° C., it closes the damper  40 , as shown in FIG. 3, such that the flow of the cool air to the inside from the air conditioner can be prevented, and contrarily, if the current indoor temperature is over 24° C., it opens the damper  40 , as shown in FIG. 4, such that the flow of the cool air to the inside from the air conditioner can be allowed. 
     On the other hand, in case where the select mode is the winter mode, the control part  80  checks as to whether the current indoor temperature in the temperature sensor  7  is in the appropriate indoor temperature range in the winter mode of about 24° C. and 26° C. If the current indoor temperature is under 24° C., it opens the damper  40 , as shown in FIG. 4, such that the flow of the hot air to the inside from the air conditioner can be allowed, and contrarily, if the current indoor temperature is over 26° C., it opens the damper  40 , as shown in FIG. 3, such that the flow of the hot air to the inside from the air conditioner can be prevented. 
     Thereby, the indoor temperature can be constantly maintained at the preset appropriate temperature. Also, the damper  40  can be opened and closed in automatically operating manner, which enables the air conditioner to be effectively used and enables an amount of energy to be consumed to be considerably reduced. 
     Referring to FIG. 6, a portion ‘A’ represents the circuit configuration of the control part  80  controlling the control of machinery, ‘B’ the circuit configuration of the driving motor  51  driven by the microcomputer  81  of the control part  80 , ‘C’ the circuit configuration of the temperature sensor  7 , ‘D’ the circuit configuration of the LED  87  of the operation display part  85 , ‘E’ the circuit configuration of the signal receiver  73  receiving the manipulating signal of the wireless remote controller  71 , and ‘F’ the circuit configuration of the power supply unit  60 . 
     Second Embodiment 
     FIGS. 7A and 7B are front sectional views of a grille controlling apparatus for an indoor ventilator according to a second embodiment of the present invention. As shown, a damping unit  105  of the grille controlling apparatus  100  according to the second embodiment of the present invention is provided with a damper  140  that is slid and moved in a straight line direction on the rear surface of a grille cover  110 . A damper driving part, which slides and moves the damper  140 , is embodied with a solenoid  160 . 
     The damper  140  is provided with a plurality of communicating holes  141  that correspond to a plurality of grille holes  111  of the grille cover  110 , spaced at predetermined intervals. The plate surface of the damper  140  between the plurality of communicating holes  141  acts as a closing part  143  that closes the plurality of grille holes  111 . The damper  140  is provided, on the one side toward a parts-housing space  125 , with a plunger coupling part  145  that is coupled to a plunger (which is omitted in the drawing) of the solenoid  160 . The damper  140  is moved backward and forward from an opening position where the grille holes  111  and the communicating holes  141  are met with each other to a closing position where the grille holes  111  and the closing part  143  are met with each other, by virtue of the driving force of the solenoid  160 . At that time, on the upper and lower portions of the rear surface of the grille cover  110 , respectively, is formed a guide  131  that supports the sliding movement of the damper  140 . 
     The solenoid  160  as the damper driving part is supplied power from the battery like the driving motor in the first embodiment of the present invention and is electrically connected to an electronic circuit board which is not shown such that it can be controlled by the control part. With the power supplied, the solenoid  160  allows the plunger to be moved back and forth such that the damper  140  can be slid and moved. 
     The control way of the operation in the grille controlling apparatus  100  according to the second embodiment of the present invention is the same as in the grille controlling apparatus  1  as shown in FIGS. 1 to  6 , except a fact that the structure the damping unit  105  has is different from that the damping unit  5  has. Therefore, an explanation of the operation of the grille controlling apparatus  100  according to the second embodiment of the present invention will be avoided for the brevity of description. 
     Hence, a grille controlling apparatus according to the preferred embodiments of the present invention is capable of opening and closing a damper by using a wireless remote controller, thus to make it convenient to use, and controlling the opening/closing of the damper in automatic manner such that an indoor temperature can be constantly maintained at a preset appropriate temperature, whereby it enables an air conditioner to be effectively used and enables an amount of energy to be consumed to be considerably saved. 
     As clearly understood from the foregoing, a grille controlling apparatus according to the preferred embodiments of the present invention is able to open and close a damper in an indoor ventilator in automatic manner, according to the variation of an indoor temperature in a building or house, whereby it is convenient to use. Additionally, the indoor temperature can be appropriately maintained at a pleasant temperature, thereby enabling an amount of energy to be consumed to be considerably saved. 
     The forgoing embodiments are merely exemplary and are not to be construed as limiting the present invention. The present teachings can be readily applied to other types of apparatuses. The description of the present invention is intended to be illustrative, and not to limit the scope of the claims. Many alternatives, modifications, and variations will be apparent to those skilled in the art.