Patent Publication Number: US-2021186772-A1

Title: Absorbent article and method for manufacturing an absorbent article

Description:
TECHNICAL FIELD 
     The disclosure relates to an absorbent article comprising an absorbent core sandwiched between a liquid-permeable topsheet and a liquid-impermeable backsheet. 
     The disclosure also relates to a method for manufacturing an absorbent article of the above-mentioned type. 
     BACKGROUND 
     Wearable and disposable absorbent articles, for example in the form of diapers, incontinence garments, feminine garments and the like, are well known. Such articles are used to absorb, distribute and store various types of body exudates while providing a high level of comfort and sense of dryness to the wearer during use. 
     A conventional disposable absorbent article in the form of a diaper is normally designed with an absorbent core which is sandwiched between a topsheet and a backsheet. The article is arranged along a longitudinal axis and along a transversal axis which extends in a perpendicular direction in relation to the longitudinal axis. Furthermore, the article can be divided into a front portion, a back portion and a crotch portion, and the core being positioned in the crotch portion. 
     A potential disadvantage which may occur when the absorbent article is in its wet condition is that the crotch portion may sag and hang down. This tendency for sagging is unwanted and may lead to insufficient comfort, fit and function of the article. 
     US 2012/316528 discloses a disposable diaper having an absorbent core which, according to an embodiment, comprises longitudinally extending and generally straight channels. 
     US 2010/0262099 discloses an absorbent article having a wetness indicator, which allows a caretaker to verify whether the article is wet. 
     SUMMARY 
     The present disclosure is based on the need for an absorbent article being provided with a sealing arrangement with channel sealings and which can be configured with reliable means for indicating whether the article is wet and in particular for indicating when it is time to change the article on the user wearing the article. 
     The absorbent article comprises an absorbent core sandwiched between a topsheet and a backsheet, said article being arranged along a longitudinal axis and a transversal axis extending in a perpendicular direction in relation to the longitudinal axis and said article defining a front portion, a back portion and a crotch portion, wherein said absorbent core comprises an absorbent component enclosed by a core cover comprising an upper side and a lower side and the core is formed with a sealing arrangement for joining said upper and lower sides comprising two channel sealings extending along said longitudinal axis in said crotch portion and defining a first channel sealing width and a second channel sealing width, respectively. Furthermore, the absorbent article comprises at least one wetness indicator having a longitudinal extension and being positioned generally only in said front portion, only in said back portion, or in both the front portion and the back portion. 
     The absorbent article is provided with a change indicator indicating when it is time to change the article for a new one. In other words, the disclosure relates more to the requirement of changing the article at a correct point in time as opposed to obtaining knowledge regarding the actual wetness of the article. This is an advantage as compared with the prior art and is primarily due to the wetness indicator being positioned as described above. 
     The wetness indicator may be a change indicator. 
     The wetness indicator may form a strip which is generally straight and parallel with the longitudinal axis. 
     The wetness indicator may extend generally symmetrically along said longitudinal axis. 
     The wetness indicator may be configured for providing a visual signal when being in contact with urine. 
     The wetness indicator may be constituted by a moisture-sensitive adhesive composition. 
     The wetness indicator may have a length (l 4 ) which is within the interval of 5-35% of the length of the absorbent core. 
     The wetness indicator may be arranged so that it does not extend into said crotch portion. 
     Also, the wetness indicator may be arranged so that it does not extend between said channel sealings. 
     The wetness indicator may be located between said backsheet and said core cover. 
     The channel sealings may be formed by a thermo- and/or mechanical welding pattern. 
     The welding pattern may comprise a plurality of welding spots arranged in the form of a first row in which the welding spots extend along a first axis and a second row in which the welding spots extend along a second axis, said first axis and second axis defining a first angle in relation to each other. 
     The first angle may be 45-130°, such as 45-100°, such as 45-70°. 
     Furthermore, the welding spots may be generally rectangular or oblong. 
     The first axis may define a second angle with reference to said longitudinal axis which is within the interval 30-60°. 
     The absorbent article may comprise two side seams along the sides of said core. 
     The article may be configured so that a centre segment having a first width is defined in the absorbent component between the channel sealings and two side segments each having a second width are defined in the absorbent component outside each channel sealing. 
     The absorbent component may be formed so that the total amount of absorbent material in the centre segment is generally equal to, or greater than, the total amount of absorbent material in each one of the side segments. 
     The article may be configured so that a third width is defined between the channel sealings and a fourth width is defined between a channel sealing and a side seam, and so that the ratio of the first width and the third width is greater than the ratio of the second width and the fourth width. This means that the absorbent material in a centre segment will be more dense and stiff than in the side segments when the article is in a wet condition. This stiffness of the centre segment will counteract the tendency for the crotch portion to sag during use. This means that improvements regarding fit, comfort and function will be obtained. 
     The absorbent article may be configured so that 33-41% by weight of the total amount of absorbent material in the crotch region is in the centre segment and 25-33% by weight of the total absorbent material in the crotch region is in each one of the side segments. 
     The absorbent material in said crotch portion may comprise pulp material and superabsorbent material, said pulp material having a basis weight which is in the interval of 50-400 g/m 2  and said superabsorbent material having a basis weight which is in the interval of 100-900 g/m 2 . 
     The ratio of the first width and the third width may be in the interval 0.75-0.91, preferably 0.80-0.86 and the ratio of the second width (a 2 ) and the fourth width (b 2 ) may be in the interval 0.57-0.71, preferably 0.62-0.66. 
     Said first, second, third and fourth widths may be configured so that b 1 &lt;b 2 *2 and a 1 &lt;a 2 *2. 
     The absorbent component may comprise absorbent material with a basis weight which is within the interval 400-700 g/m 2  and having a maximum deviation of ±5% of said basis weight. 
     The channel sealings may be generally straight. Also, the channel sealings may be generally parallel to said longitudinal axis. 
     The front portion of the core may be formed with a recess defining a depth extending from a front edge of the core and into said front portion and a distance defined between said front edge of the core and a front edge of each channel sealing, wherein the ratio of said depth and said distance may be within the interval 0.05-0.8, such as 0.15-0.4. 
     The recess may be formed in the absorbent component. 
     The recess may be formed in the core cover and the absorbent component. 
     The distance between the channel sealings in a transversal direction of the article may be less than the maximum width of said recess. 
     The maximum width may be in the interval of 30-70 mm, such as 40-60 mm. 
     The recess may be shaped generally as a semi-circle, a U-shape, a V-shape or in the form of a rectangle extending into the front portion. 
     The distance between said front edge of the core and the front edge of each channel sealing may be within the interval 50-180 mm, such as 75-110 mm. 
     The depth of the recess may be within the interval 10-40 mm, such as 15-30 mm. 
     There is also provided a method for manufacturing an absorbent article, the article comprising a longitudinal axis and a transversal axis extending in a perpendicular direction in relation to the longitudinal axis and said article defining a front portion, a back portion and a crotch portion, comprising: forming an absorbent core with an absorbent component and enclosing said absorbent component in a core cover comprising an upper and a lower side; providing two channel sealings in the crotch portion, joining said upper and lower core cover sides; and sandwiching said absorbent core between a liquid-permeable topsheet and a liquid-impermeable backsheet. The forming step furthermore comprises providing a wetness indicator on said absorbent article, said wetness indicator having a longitudinal extension; and positioning said wetness indicator generally only in said front portion, only in said back portion, or in both the front portion and the back portion. 
     Further advantages and advantageous features of the disclosure are disclosed in the following description and in the dependent claims. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       The disclosure will be described in greater detail below with reference to the figures shown in the appended drawings, wherein 
         FIG. 1  shows a view from above of an absorbent article in the form of a diaper; 
         FIG. 2  shows a cross-sectional view of the diaper; 
         FIG. 3  shows a view from above of an absorbent core intended to be used in said diaper shown in  FIGS. 1 and 2 ; 
         FIG. 4  shows a welding pattern; and 
         FIG. 5  shows a further view of a welding pattern. 
     
    
    
     DETAILED DESCRIPTION 
     Different aspects of the present disclosure will be described more fully hereinafter with reference to the enclosed drawings. The embodiments disclosed herein can, however, be realized in many different forms and should not be construed as being limited to the aspects set forth herein. 
     With initial reference to  FIG. 1 , there is shown a view from above of an absorbent article  1  in the form of a baby diaper. The absorbent article  1  is shown in  FIG. 1  in an unfolded and flat state. Also, the absorbent article  1  is based on an absorbent structure for absorbing body exudates from a wearer to provide a dry and comfortable fit for the wearer. 
     As shown in  FIG. 1 , the absorbent article  1  comprises a liquid-permeable topsheet  3 , a liquid-impermeable backsheet  4  and an absorbent core  5  which is sandwiched between the topsheet  3  and the backsheet  4 . The topsheet  3  is arranged at the body facing surface of the article  1 , i.e. at the side facing the wearer, whereas the backsheet  4  is arranged at the underside of the article  1 . Furthermore, both the topsheet  3  and the backsheet  4  may extend laterally outside of the absorbent core  5  along the entire perimeter of the article  1 . 
     The absorbent core shown in  FIG. 1  has a rectangular design. However, the disclosure is not limited to this design but may be formed in generally any geometric form within the scope of the invention. 
     The topsheet  3 , backsheet  4  and the absorbent core  5  may consist of any materials suitable for their purposes, as will be discussed in further detail below. 
     As shown in  FIG. 1 , the absorbent article  1  has a longitudinal extension along a longitudinal axis y 1  and a transverse extension along a transverse axis x 1 , which is perpendicular to the longitudinal axis y 1 . Furthermore, the absorbent article  1  may be defined as being divided into a front portion  6 , a back portion  7  and a crotch portion  8 . The front  6  and back  7  portions each having a waist edge  2 . The front portion  6  is intended to be oriented in a direction towards the wearer&#39;s belly during use of the article  1 . 
     Furthermore, with reference to  FIGS. 1 and 2 , wherein  FIG. 2  is a cross-sectional view of the absorbent article  1  along the transversal axis x 1 , it should be noted that the absorbent core  5  comprises an absorbent component  5   a ,  5   b ,  5   c  which is sandwiched between an upper core cover side  11  and a lower core cover side  12 , and is formed with two longitudinally extending and generally straight channel sealings  9 ,  10  which are configured so as to join the upper core cover side  11  to the lower core cover side  12 , see in particular  FIG. 2 , wherein the absorbent core  5  is sandwiched between said upper core cover side  11  and said lower core cover side  12 . The disclosure is not limited to a core wrap comprising two core cover layers. The core wrap may be of one single material layer. The absorbent component may be enclosed by one core cover layer folded in two, or enclosed by a continuous core cover sheet, thereby providing upper and lower core cover sides for wrapping the absorbent component. 
     The upper core cover side  11  and the lower core cover side  12  may be attached to each other by various technologies, for example, by thermo and/or mechanical bonding, such as thermo-sealing, ultrasonic bonding, and in combination with an adhesive or adhesives, stitching or the like. According to  FIGS. 1 and 2 , the upper core cover  11  and the lower core cover  12  are attached to each other by ultrasonic welding. 
     The channel sealings  9 ,  10  are positioned along two corresponding channels  13 ,  14  which constitute sections of the absorbent core  5  which are not filled with absorbent material. This may be obtained through manufacturing the absorbent core  5  involving a mat forming process during which absorbent material is omitted from the areas which correspond to the channels  13 ,  14 . In this manner, no absorbent material will be present in the channels  13 ,  14 , i.e. where the channel sealings  9 ,  10  are arranged. 
     Furthermore, as shown in  FIGS. 1-3 , the absorbent core  5  comprises a wetness indicator  29  which has a longitudinal extension and which is positioned generally only in the front portion  6 . The core  5  may also comprise a further wetness indicator  30  positioned generally only in the back portion  7 . This means that the core  5  comprises a wetness indicator arrangement comprising a wetness indicator  29  positioned only in the front portion  6 , or a wetness indicator  30  positioned only in the back portion  7 , or both these two wetness indicators  29 ,  30  positioned only in the front portion  6  and back portion  7 , respectively. 
     In the following, the disclosure refers to the wetness indicator as indicated by reference numeral  29  in the drawings. However, the disclosure applies in the same manner to the wetness indicator as indicated by reference numeral  30  in the drawings. 
     The wetness indicator  29 ,  30  may be constituted by a relatively thin layer of an adhesive composition comprising a colorant such as a pH-indicator or a water-soluble dye as known to the skilled man in the art. One such wetness indicator is Kmelt W 2488 OL from Colquimica S.A. The wetness indicator may be sensitive to moisture and/or pH changes and changes appearance/color when it is wet. In this manner, the wetness indicator  29 ,  30  may be configured for providing a visual signal when in contact with urine. The wetness indicator may be applied by slot coating. 
     The wetness indicator  29  may form a strip which is generally straight and parallel with the longitudinal axis y 1  (see also  FIG. 1 ). Furthermore, the wetness indicator  29  may extend generally symmetrically in the front portion  6  along said longitudinal axis y 1 . 
     The wetness indicator  29  may have a length l 4  which is within the interval of 5-35% of the length l of the absorbent core  5 . 
     The wetness indicator  29  may be arranged so that it does not extend into the crotch portion  8 . The wetness indicator  29  may be arranged so that it does not extend between the channel sealings  9 ,  10 . The wetness indicator  29  may be located along a central longitudinal axis y 1 . 
     Although the wetness indicator  29  is not shown in  FIG. 2  (since it is a cross sectional view along the transversal axis x 1 ), it can be noted that the wetness indicator  29  may be located between the backsheet  4  and the core cover  12 . 
     The wetness indicator  29  as described forms a change indicator in the sense that it allows a caretaker of the user of the article  1  to check whether it is a suitable time to change the article  1 . This is primarily due to the wetness indicator  29  is positioned only in the front portion  6 , or the back portion  7  or both, but avoiding the crotch portion, i.e. the area between the channel sealings  9 , 10 . This is an advantage as compared with previously known wetness indicators, which are more directed towards detecting the actual wetness incident of the article  1 . 
     As shown in  FIG. 1 , the front portion  6  of the core  5  is formed with a recess  27 . This recess  27  will be described in greater detail below with reference primarily to  FIG. 3 . It should be noted that this recess  27  is optional, i.e. the disclosure is not limited to an article  1  having such a recess  27 . 
     As shown in  FIGS. 1 and 2 , the absorbent core  5  may be divided into a centre segment  5   a  and two side segments  5   b ,  5   c  in the crotch portion  8 . The two above-mentioned channels  13 ,  14 , and the channel sealings  9 ,  10  will consequently be configured so that they separate the three segments  5   a ,  5   b ,  5   c  from each other along the crotch area  8 . Also, the length l 1  of each channel sealing  9 ,  10  may correspond to the length of the crotch portion  8  and may also be slightly less than the length of each channel  13 ,  14 . 
     The absorbent core  5  may be generally rectangular and comprise two generally straight channel sealings  9 ,  10  which are generally parallel to said longitudinal axis y 1  and define a first channel sealing width w 1  and a second channel sealing width w 2 . The disclosure is not limited to a rectangular core  5  and generally straight channel sealings  9 ,  10 , i.e. other geometrical configurations may occur. The channel sealings  9 ,  10  are positioned within the first channel  13  and the second channel  14 , respectively, and are configured to attach the upper core cover side  11  to the lower core cover side  12 . 
     Furthermore, the centre segment  5   a  is defined in the core  5  between the channel sealings  9 ,  10 . Also, the two side segments  5   b ,  5   c  are defined in the core  5  outside each channel sealing  9 ,  10 . More precisely, the first side segment  5   b  is positioned between the first channel sealing  9  and a first side seam  15 , whereas the second side segment  5   c  is positioned between the second channel sealing  10  and a second side seam  16 . The side seams  15 ,  16  are configured for joining the upper core cover  11  to the lower core cover  12 , suitably by means of ultrasonic welding or other relevant technologies as described above with reference to the channel sealings  9 ,  10 . Furthermore, the side seams  15 ,  16  extend along each side of the absorbent core  5 , along a first side edge  17  and a second side edge  18  of the absorbent core  5 . 
     As mentioned, the length l 1  of the crotch portion  8  may equal the length of the channel sealings  9 ,  10 , i.e. the channel sealings  9 ,  10  may extend along the crotch portion  8  only. However, the side seams  15 ,  16  may not just be positioned along the crotch portion  8  but also extend along the front portion  6  and the back portion  7 . This will be described in detail below. 
     In summary, the absorbent core  5  formed with a sealing arrangement which is constituted by the two channel sealings  9 ,  10  and optionally also the two side seams  15 ,  16 . The sealing arrangement may be configured so that, in the crotch portion  8 , the absorbent core  5  is divided into a centre segment  5   a  and two side segments  5   b ,  5   c . More precisely, and as shown in  FIG. 2 , the centre segment  5   a  has a first width a 1  and each side segment  5   b ,  5   c  has a second width a 2 . Also, a third width b 1  is defined between the two channel sealings  9 ,  10 . Furthermore, a fourth width b 2  is defined between the first channel sealing  9  and the first side seam  15 , and also between the second channel sealing  10  and the second side seam  16 . 
     According to  FIGS. 1 and 2 , the absorbent component  5   a ,  5   b    5   c  may be configured so that the total amount of absorbent material of the centre segment  5   a  is generally equal to or greater than the total amount of absorbent material in each one of the side segments  5   b ,  5   c . As will be described in greater detail below, the absorbent material may comprise a mixture of pulp material and superabsorbent material. Also, the ratio of the first width a 1  and the third width b 1  is greater than the ratio of the second width a 2  and the fourth width b 2 . In practical terms, this means that the available space for expansion of the absorbent material in the centre segment  5   a , during use of the absorbent article  1  in its wet condition, is less than the corresponding available space for each side segment  5   b ,  5   c . This will lead to a situation in which the centre segment  5   a  will be stiffer (in its wet condition) than the side segments  5   b ,  5   c . This means that any tendency in the crotch portion  8  of the absorbent article  1  to sag will be reduced, in particular in its wet condition. 
     The expression “generally equal” as used above for describing the amount of absorbent material in the centre segment  5   a  as compared with the side segments  5   b ,  5   c  should be interpreted in a manner wherein the amount of absorbent material could have a variation of approximately ±5% in any part of the crotch portion  8 . 
     The absorbent article  1  may be configured so that 33-41% by weight of the total amount of absorbent material in the crotch portion  8  is in the centre segment  5   a , whereas 25-33% by weight of the total absorbent material in the crotch portion  8  is in each one of the side segments  5   b ,  5   c . In this manner, the desired stiffness in the centre segment  5   a  may be obtained. 
     In summary, the absorbent core  5  comprises an absorbent component which in turn may comprise the three above-mentioned segments  5   a ,  5   b ,  5   c  in the crotch portion  8  of the absorbent article  1 . In the crotch portion  8 , the absorbent component  5   a ,  5   b ,  5   c  comprises absorbent material which may be in the form of pulp material and superabsorbent material. The pulp material may have a basis weight which is in the interval of 50-400 g/m 2  and the superabsorbent material may have a basis weight which is in the interval of 100-900 g/m 2 . However, a deviation of ±5% of the chosen basis weight in the crotch portion  8  is accepted to obtain the purpose of providing a sufficiently stiff centre segment  5   a  and a reduction of the tendency for the article  1  to sag, as described above. 
     Various types of materials may be used for the absorbent article  1 . The topsheet  3  is arranged to face the wearer of the absorbent article  1  when worn. The topsheet  3  may be formed by a fluid permeable nonwoven fabric or film which is made of thermoplastic synthetic fibers. The topsheet  3  may be sufficiently liquid-permeable to allow discharged body fluids to penetrate through the thickness of the topsheet  3 . Also, the topsheet  3  may be suitably manufactured from a material which is compliant and soft-feeling to the skin of the wearer. The topsheet  3  may consist of a single layer or have a laminate structure comprising a plurality of layers, for example, two or more layers. The layers may be made of the same material, or some or all the layers may be made of different materials. 
     The layer of the topsheet  3  or, for the case of a laminate structure, one, some, or all layers of the topsheet may be made of a single material or have plural portions made of different materials, e.g., within different parts of the wearer-facing surface of the topsheet. 
     The layer of the topsheet  3  or, for the case of a laminate structure, one, some or all layers of the topsheet may be a nonwoven material, a perforated plastic film, a plastic or textile mesh, or a liquid permeable foam layer. 
     The layer of the topsheet  3  or, for the case of a laminate structure, one, some or all of the layers of the topsheet may be, for example, a hydrophilic, non-apertured nonwoven web of fibers, such as natural fibers, e.g., cotton or pulp fibers, synthetic fibers, e.g., polyester or polypropylene fibers, or a combination of these fibers. 
     The topsheet may have a basis weight in the range of 8-40 g/m 2 . However, the disclosure is not limited to topsheets having this basis weight only. 
     Furthermore, the backsheet  4  may be constituted by a liquid-impermeable and breathable layer such as a polymeric film, for example a film of polyethylene or polypropylene. According to different embodiments, the materials which may be used for the backsheet  4  include thin and flexible fluid impermeable plastic films, or fluid impermeable nonwoven materials, fluid impermeable foams and fluid impermeable laminates. 
     The backsheet  4  may be formed by a single layer, but may alternatively be formed by a multi-layered structure, i.e. a laminate, wherein at least one layer is fluid impermeable. 
     Furthermore, the backsheet  4  may be elastic in any direction. 
     Furthermore, the backsheet  4  may have a laminate structure comprising a liquid barrier sheet and a nonwoven layer arranged on top of each other (not shown in detail in the drawings), wherein the nonwoven layer is arranged at an outer side away from the wearer of the absorbent article  1  when worn. 
     The nonwoven layer may be made of thermoplastic polymer material fibers or filaments. The nonwoven layer may be formed by a variety of different processes, such as spunbonding, airlaying, meltblowing or bonded carded web formation processes. The nonwoven layer may be made of an SMS (spunbond/meltblown/spunbond) or SS (spunbond/spunbond) nonwoven material of polypropylene or bicomponent fibers of polypropylene and polyethylene, or of a combination of such materials. The nonwoven layer may have a basis weight in the range of 5-40 g/m 2 . 
     The liquid barrier sheet may be made of a plastic material, for example a thermoplastic film material, and/or a nonwoven material. For example, the liquid barrier sheet may be formed as a plastic layer, e.g., a thermoplastic layer, or a plastic film, e.g., a thermoplastic film. Forming the liquid barrier sheet of a plastic material, such as a thermoplastic film material, allows for a particularly good printability of the liquid barrier sheet. The liquid barrier sheet may also contain paper fibers. 
     The liquid barrier sheet may be a liquid impermeable, breathable or non-breathable layer. The liquid barrier sheet may consist of a single layer or have a laminate structure with a plurality of layers, e.g., two or more layers, three or more layers, or four or more layers. The layers of the liquid barrier sheet may be laminated, bonded or attached to each other, for example, by thermo and/or mechanical bonding, such as thermo-sealing, ultrasonic bonding, such as ultrasonic welding, an adhesive or adhesives, stitching or the like. 
     The liquid barrier sheet may be a breathable microporous film. The microporous film may be made of a material comprising at least two basic components, namely a thermoplastic elastomeric polyolefin polymer and a filler. These components and, in some embodiments, additional other components may be mixed together, heated and subsequently extruded into a mono-layer or multi-layer film using any one of various film-producing processes, such as cast embossed, chill and flat cast, and blown film processes. 
     Regarding the choice of materials for the various layers in the absorbent article, the materials may be chosen for the bonding process to form the channel sealings and side seams. For example, if ultrasonic welding is chosen for joining the upper and lower core cover layers, the chosen materials for the core cover may be adapted to form a secure bond during ultrasonic welding. 
     Furthermore, the absorbent core  5  is provided between the topsheet  3  and the backsheet  4  to absorb the liquid, such as urine or other bodily fluids, which has passed through the topsheet  3 . The absorbent core  5  may be made of one layer only, made from any suitable absorbent or liquid uptake material, such as one or more layers of cellulose fluff pulp, foam, fiber waddings or the like. 
     The absorbent core  5  may comprise suitable amounts of superabsorbent particles. Such superabsorbent material is well known in the field of absorbent articles, and is constituted by a water-swellable and water-insoluble material which is capable of absorbing large quantities of fluid upon formation of a hydrogel. The absorbent core  5  may contain superabsorbent material in the form of fibers or particles of absorbent polymer material. For example, the superabsorbent material may be surface cross-linked, partially neutralized polyacrylates. 
     Furthermore, the core cover  11 ,  12  as mentioned above may be made of nonwoven material, with a basis weight of 5-20 g/m 2 . The nonwoven material may be of thermoplastic polymer fibers or filaments. The nonwoven may be formed by a variety of different processes such as spunbonding, airlaying, meltblowing or bonded carded web formation processes. The core cover may be of an SMS (spunbond/meltblown/spunbond) or SS (spunbond/spunbond) nonwoven material and may be of polypropylene or bicomponent fibers of polypropylene and polyethylene, or of a combination of the same. 
     The superabsorbent material, e.g., the superabsorbent fibers or particles, may be mixed with other absorbent or liquid uptake material or materials, such as cellulose fluff pulp, and/or arranged in pockets or layers in the absorbent core  5 . The ratio of superabsorbent material and pulp in the absorbent core  5  may be 0-50% by weight pulp fibers and 50-100% by weight superabsorbent material. 
     The absorbent core  5  may further comprise components for improving the properties of the absorbent core  5 . For example, the absorbent core  5  may comprise a binder or binders, such as binder fibers. 
     Furthermore, as known by the skilled person, the various layers of the absorbent article  1  may be attached by means of adhesive material. Such adhesive is not shown in the drawings. 
     One or more additional layers may be provided in the absorbent article  1 . For example, an acquisition layer may be arranged between the absorbent core  5  and the topsheet  3 . Such an additional layer may for example be in the form of an airlaid layer, a spunlace layer, a high-loft, foam or any other type of material layer which may be used in an absorbent article to act as a liquid acquisition and absorption layer. The acquisition layer is adapted to quickly receive and temporarily store discharged liquid before it is absorbed by the absorbent core. Such acquisition layer may be composed of for example airlaid nonwoven, spunlace nonwoven, high loft nonwoven or foam materials. An airlaid nonwoven may be produced with fluff, wood pulp, and here the fluff fibres are dispersed into a fast-moving air stream and condensed onto a moving screen by means of pressure and vacuum. 
     According to an embodiment, the ratio of the first width a 1  of the centre segment  5   a  and the third width b 1 , i.e. the distance between the channel sealings  9 ,  10  (i.e. a 1 /b 1 ) is in the interval 0.75-0.91, such as 0.80-0.86. Furthermore, the ratio of the second width a 2  of each side segment  5   b ,  5   c  and the fourth width b 2 , i.e. the distance between each channel sealing  9 ,  10  and its corresponding, adjacent side seam  11 ,  12  (i.e. a 2 /b 2 ) is in the interval 0.57-0.71, such as 0.62-0.66. In this manner, the required stiffness of the centre segment  5   a  may be obtained. 
     In general, the article  1  is arranged so that the ratio of the first width a 1  and the third width b 1  is greater than the ratio of the second width a 2  and the fourth width b 2 , i.e. 
       ( a 1/ b 1)&gt;( a 2/ b 2) 
     Furthermore, the first, second, third and fourth widths a 1 , a 2 , b 1 , b 2 , respectively, may be configured so that: 
         b 1&lt; b 2*2 and  a 1&lt; a 2*2 
     In addition to the arrangement of the first, second, third and fourth widths a 1 , a 2 , b 1 , b 2 , as described above, the absorbent article  1  may be arranged to provide the desired stiffness of the centre segment  5   a  and the entire absorbent article  1  by the above-mentioned arrangement of the absorbent material in the absorbent core  5 . This means that the centre segment  5   a  is configured for a stiffness in a wet condition which is greater than that of each side segment  5   b ,  5   c . This also means that the absorbent component, i.e. consisting of the centre segment  5   a  and the side segments  5   b ,  5   c , may be configured with an ability to expand on wetting and to display a first volume in dry condition and a second volume in completely expanded wet condition, the second volume being greater than the first volume. 
     With reference again to  FIG. 1 , it can be noted that each channel sealing  9 ,  10  may have a length l 1  which corresponds to the longitudinal extension of the crotch portion  8  or slightly less. Each one of the channel sealings  9 ,  10  may have a length l 1  which is between 5-50%, such as 10-50%, such as 28-38%, of the total length l of the absorbent article  1 . Furthermore, each channel sealing  9 ,  10  may have a length l 1  which is between 10-60%, such as between 20-60%, such as between 30-50%, of the length of the absorbent core  5 . 
     A further parameter is the positioning of the channel sealings  9 ,  10  along the absorbent article  1  in its longitudinal direction. Such positioning may be defined by choosing a suitable value for the distance  12  between the front edge  19  of the article  1  and the front edge  20  of each channel sealing  9 ,  10 . Obviously, this means that decreasing said distance  12  means that the distance  13  between the back edge  21  of the article  1  and the back edge  22  of the channel sealings  9 ,  10  will be increased, and vice versa. 
     The position of the channel sealings  9 ,  10  along the longitudinal direction of the absorbent article  1  may be chosen in a manner so that the distance  12  between the front edge  17  of the article  1  and the front edge  18  of each channel  9 ,  10  is between 15-40%, such as between 22-25%, of the total length l of the article  1 . 
     As mentioned above, the absorbent core  5  is sandwiched between an upper core cover side  11  and a lower core cover side  12 . The absorbent core  5  may be manufactured as a single layer which is wrapped in nonwoven material and positioned between the topsheet  3  and the backsheet  4  during manufacturing of the absorbent article  1 . 
     Furthermore, the absorbent core  5  may comprise at least one additive material such as a skin care composition. It may be an advantage if the side segments  5   b ,  5   c  comprise at least one additive material in the form of a skin care composition. This is due to the side segments  5   b ,  5   c  normally will be closest to the body of the wearer of the absorbent article  1 . The additive may be located on the parts of the topsheet covering the side segments  5   b ,  5   c.    
     According to what is known to the skilled person, the absorbent article  1  may additionally be provided with further components such as fastening tabs, elastic elements and other components which are commonly used in absorbent articles such as for example baby diapers or incontinence garments. Such additional components are not described in detail here. 
     With reference to  FIG. 1 , an absorbent core  5  is provided with a sealing arrangement  9 ,  10 ,  15 ,  16 , i.e. comprising the above-mentioned channel sealings  9 ,  10  and the side seams  15 ,  16 . As shown in  FIG. 3 , the side seams  15 ,  16  extend along the side edges  17 ,  18  of the core. 
     The side seams  15 , 16  may define a first side seam width and a second side seam width w 4 , respectively, along the crotch portion  8  of the absorbent article  1 . 
     As shown in  FIG. 1 , the channel sealings  9 ,  10  may be generally straight and generally parallel to the longitudinal axis x 1 . Also, the side seams  15 ,  16  may be generally straight and generally parallel to the longitudinal axis x 1 . 
     Referring now to  FIG. 3 , the above-mentioned recess  27  will now be described in greater detail. It should be noted that the recess  27  is optional, i.e. the disclosure is not limited to an absorbent component  5   a ,  5   b ,  5   c  including such a recess  27 . 
     As indicated in  FIG. 3 , the recess  27  may define a depth c which according to the shown embodiment may extend from a front edge  28  of the core  5  and a predetermined distance into the front portion  6 . Furthermore, a distance  12  may be defined between the front edge  28  of the core  5  and a front edge  20  of each channel sealing  9 ,  10 . The ratio of said depth c and said distance  12  may be within the interval 0.05-0.8, such as 0.15-0.4. 
     The recess  27  may be formed in the absorbent component  5   a ,  5   b ,  5   c  (see also  FIG. 1 ). Furthermore, the recess  27  may be formed in the core cover  11 ,  12  and the absorbent component  5   a ,  5   b ,  5   c.    
     With further reference to  FIG. 3 , the distance b 1  between the channel sealings  9 ,  10  in a transversal direction of the article  1  may be less than the maximum width b 3  of said recess  27 . The width b 3  may be in the interval of 30-70 mm, such as 40-60 mm. Such an arrangement may be advantageous due to the fact that the crotch portion  8  of the article  1  may be given a relatively high stiffness when the article  1  is in its wet condition even with relatively low levels of released fluid. This may be advantageous for absorbent articles used by newborn babies or very young children, wherein there is less fluid released into the article as compared with older children or adults. 
     The distance  12  between the front edge  28  of the core  5  and the front edge  20  of each channel sealing  9 ,  10  may be within the interval 50-180 mm, such as 75-110 mm. Also, the depth c of the recess  27  may be within the interval 10-40 mm, such as 15-30 mm. Such measurements contribute to the above-mentioned advantages provided through this disclosure. 
     Furthermore, the recess  27  may be shaped generally as a semi-circle, as shown in  FIG. 4 . The recess  27  may have a U-shape, a V-shape or the form of a rectangle extending into the front portion. 
     With reference to  FIGS. 1 and 4 , the sealing arrangement  9 ,  10 ,  15 ,  16  may be constituted by a welding pattern  23  produced by means of ultrasonic welding. The welding pattern  23  may comprise welding spots  24  which are arranged in the form of a first row  23   a  in which the welding spots  24  are arranged along a first axis  25 . Also, a further number of welding spots  24  are arranged in the form of a second row  23   b  in which the welding spots  24  extend along a second axis  26 . Furthermore, the first axis  25  and the second axis  26  extend in a manner so that they define a first angle α 1  in relation to each other. In this manner, it can be ensured that the absorbent core  5  can be manufactured with a high level of material strength in both its longitudinal and transversal direction. 
     The welding spots  24  may be of generally rectangular or oblong shape. Also, the above-mentioned first angle α 1  may be in the interval of 45-130°. As shown in  FIG. 4 , the first angle α 1  may be in the magnitude of 90°. 
     Also, as shown in  FIG. 5 , the first axis  25  may define an angle α 2  with reference to said longitudinal axis y 1  which is within the interval 30-60°. 
       FIGS. 1 and 4  teaches one row  23   c  of welding spots in each side seam  15 ,  16  along the crotch portion  8 , and three rows  23   c ,  23   d ,  23   e  of welding spots in each side seam  15 ,  16  along the front portion  6  and the back portion  7 , respectively. Also, each side seam  15 ,  16  may define a third side seam width and a fourth side seam width w 6  along the front portion  6  and back portion  7 , respectively. 
     As shown in  FIGS. 4 and 5 , the width w 2  of the first row  23   a  and the second row  23   b  may be defined as an “effective” width in the sense that it is equal to the sum of an effective width w 2   a  of a welding spot  24  in the first row  23   a  and an effective width w 2   b  of a welding spot  24  in the second row  23   b . Each “effective width” can be defined as the length of a welding spot  24  in a transverse direction of the article  1 , as indicated in  FIG. 5 . Similarly, the effective width w 4   c  and w 6   c , respectively, of the third row  23   c  of welding spots  24  is also shown in  FIG. 5 . The effective width of the third row  23   c  in the crotch portion  8  is the length w 4   c  of a welding spot  24  in said transverse direction, as indicated in  FIG. 6 . Also, the effective width of the side seam  16  outside the crotch portion  8  (as also indicated in  FIG. 1 ), i.e. the combined effective width of the three rows  23   c ,  23   d ,  23   e  forming the side seam  16 , is the sum of the lengths w 6   d , w 6   c , w 6   e  in said transverse direction, as shown in  FIG. 5 . 
     The sum of the effective channel sealing widths w 1 , w 2  and the first and second side seam widths w 3 , w 4 , w 5 , w 6  in a transversal direction of the article  1  may be generally constant along the longitudinal length of the core  5 . This is particularly advantageous in a manufacturing process involving ultrasonic welding of the channels sealings  9 ,  10  and the side seams  15 ,  16 , since the manufacturing process can be arranged so that a generally constant energy is required as the ultrasonic welding of the channels sealings  9 ,  10  and side seams  15 ,  16  is produced along the longitudinal direction of the core  5 . 
     A method for manufacturing an absorbent article  1  will now be described. Firstly, the absorbent core  5  is formed by an absorbent component  5   a ,  5   b ,  5   c  and enclosing said absorbent component  5   a ,  5   b ,  5   c  between the upper core cover side  11  and the lower core cover side  12 . Next, the sealing arrangement, i.e. the channel sealings  9 ,  10  and optionally the side seams  15 ,  16 , are formed in a manner so that they join the upper core cover side  11  and the lower core cover side  12 . As described above, the sealing arrangement  9 ,  10 ,  15 ,  16  may be formed by ultrasonic welding. 
     Consequently, the absorbent core  5  is formed with an absorbent component  5   a ,  5   b ,  5   c  enclosed by a core cover  11 ,  12  and the sealing arrangement  9 ,  10 ,  15 ,  16  comprising the two channel sealings  9 ,  10  and optionally also the side seams  15 ,  16 . The upper core cover side  11  and the lower core cover side  12  are joined to define said sealing arrangement  9 ,  10 ,  15 ,  16 . 
     Furthermore, the process of forming the absorbent core  5  comprises a step in which the wetness indicator  29  is provided on said absorbent core  5 , said wetness indicator  29  having a longitudinal extension. Also, the wetness indicator  29  (and optionally the wetness indicator  30 ) is positioned generally only in the front portion  6 , or only in the back portion  7 , or only in the front portion  6  and back portion  7 , respectively, as described above and with reference to the drawings. 
     The absorbent core  5  and the sealing arrangement  9 ,  10 ,  14 ,  15  may be formed in a manner so that the centre segment  5   a  is formed between the channel sealings  9 ,  10  and the two side segments  5   b ,  5   c  are formed outside each channel sealing  9 ,  10 . More precisely, the centre segment  5   a  has a first width a 1  and each side segment  5   b ,  5   c  has a second width a 2 . Also, the core  5  is formed with a third width b 1  between the channel sealings  9 ,  10  and a fourth width b 2  between a channel sealing  9 ,  10  and a side seam  15 ,  16 . 
     The article  1  (see  FIG. 1 ) is formed by sandwiching the absorbent core  5  between the liquid-permeable topsheet  3  and the liquid-impermeable backsheet  4 . The article  1  defines the longitudinal axis y 1  and the transversal axis x 1  as described above. Also, the article  1  defines a front portion  6 , a back portion  7  and a crotch portion  8 . Furthermore, the channel sealings  9 ,  10  are positioned in the crotch portion  8 , i.e. the length l 1  of each channel sealing  9 ,  10  may correspond to the extension of the crotch portion  8 . 
     The absorbent component  5  may be formed so that the total amount of absorbent material of the centre segment  5   a  is generally equal to, or greater than, the total amount of absorbent material in each one of the side segments  5   b ,  5   c . Furthermore, the manufacture method may be configured so that the absorbent core  5  is formed so that that the ratio of the first width a 1  and the third width b 1  is greater than the ratio of the second width a 2  and the fourth width b 2 . This corresponds to the description above with reference to  FIGS. 1 and 2 . 
     The disclosure may be varied within the scope of the appended claims. For example, the materials and dimensions used for the different layers forming the absorbent article  1  may be varied, as indicated above. The absorbent article may further include leg elastics, standing gathers, crotch and waist elastics, side panels, fastening systems etc. as known to the skilled man in the art and depending of the type of absorbent article intended.