Patent Publication Number: US-2011073929-A1

Title: High coupling memory cell

Description:
RELATED APPLICATION 
     This Application is a Divisional of U.S. application Ser. No. 11/440,351, Titled “HIGH COUPLING MEMORY CELL,” filed May 24, 2006 (pending) which is a Continuation of U.S. application Ser. No. 10/899,913, filed Jul. 27, 2004, now U.S. Pat. No. 7,396,720 issued on Jul. 8, 2008, which are commonly assigned and incorporated herein by reference. 
    
    
     TECHNICAL FIELD OF THE INVENTION 
     The present invention relates generally to memory devices and in particular the present invention relates to non-volatile memory devices. 
     BACKGROUND OF THE INVENTION 
     Memory devices are typically provided as internal, semiconductor, integrated circuits in computers or other electronic devices. There are many different types of memory including random-access memory (RAM), read only memory (ROM), dynamic random access memory (DRAM), synchronous dynamic random access memory (SDRAM), and flash memory. 
     Flash memory devices have developed into a popular source of non-volatile memory for a wide range of electronic applications. Flash memory devices typically use a one-transistor memory cell that allows for high memory densities, high reliability, and low power consumption. Common uses for flash memory include personal computers, personal digital assistants (PDAs), digital cameras, and cellular telephones. Program code and system data such as a basic input/output system (BIOS) are typically stored in flash memory devices for use in personal computer systems. 
     The performance and density of flash memory devices need to improve as the performance of computer systems increase. For example, a flash memory transistor that can be programmed faster with greater reliability could increase system performance. One way to increase performance and increase memory density is to reduce the size of the memory cell. 
     One problem, however, with decreasing cell component dimensions is that the surface area of the cell&#39;s floating gate also decreases. This leads to a decrease in the capacitance of the effective capacitor formed between the floating gate layer and the control gate layer. The decrease in effective capacitance results in a reduction of the capacitive coupling ratio. The poorly coupled voltage to floating gate limits the programming and accessing speed characteristics of the memory device. 
     For the reasons stated above, and for other reasons stated below which will become apparent to those skilled in the art upon reading and understanding the present specification, there is a need in the art for a way to decrease memory cell dimensions without degrading cell performance. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG. 1  shows a cross-sectional view of one embodiment of one or more steps in fabricating the high coupling memory cell of the present invention. 
         FIG. 2  shows a cross-sectional view of one embodiment of one or more steps in fabricating the high coupling memory cell of the present invention. 
         FIG. 3  shows a cross-sectional view of one embodiment of one or more steps in fabricating the high coupling memory cell of the present invention. 
         FIG. 4  shows a cross-sectional view of one embodiment of one or more steps in fabricating the high coupling memory cell of the present invention. 
         FIG. 5  shows a cross-sectional view of one embodiment of one or more steps in fabricating the high coupling memory cell of the present invention. 
         FIG. 6  shows a cross-sectional view of one embodiment of one or more steps in fabricating the high coupling memory cell of the present invention. 
         FIG. 7  shows a cross-sectional view of another embodiment of a high coupling memory cell of the present invention. 
         FIG. 8  shows a block diagram for one embodiment of an electronic system of the present invention. 
     
    
    
     DETAILED DESCRIPTION 
     In the following detailed description of the invention, reference is made to the accompanying drawings that form a part hereof and in which is shown, by way of illustration, specific embodiments in which the invention may be practiced. In the drawings, like numerals describe substantially similar components throughout the several views. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims and equivalents thereof. The term wafer or substrate used in the following description includes any base semiconductor structure. Both are to be understood as including silicon-on-sapphire (SOS) technology, silicon-on-insulator (SOI) technology, thin film transistor (TFT) technology, doped and undoped semiconductors, epitaxial layers of a silicon supported by a base semiconductor structure, as well as other semiconductor structures well known to one skilled in the art. Furthermore, when reference is made to a wafer or substrate in the following description, previous process steps may have been utilized to form regions/junctions in the base semiconductor structure, and terms wafer or substrate include the underlying layers containing such regions/junctions. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims and equivalents thereof. 
       FIG. 1  illustrates a cross-sectional view of one embodiment for fabrication of high coupling memory cells of the present invention. In this figure, a sacrificial pad oxide layer  102  is formed over a semiconductor substrate  100 . In one embodiment, the pad oxide layer  102  is a silicon oxide material that may be formed by thermal oxidation, low pressure chemical vapor deposition (LPCVD), or some other process. A mask layer  104  is formed over the pad oxide layer  102 . In one embodiment, this layer  104  is a silicon nitride mask that can be formed by reacting dichlorosilane with ammonia through an LPCVD process. Alternate embodiments can use other mask materials formed by alternate processes. 
     Shallow trench isolation (STI), in one embodiment, separates the active areas  210 - 212  of the cells with trenches  200  and  202 . The mask layer  104  provides for a raised, insulator filler in the trenches. In one embodiment, the trenches  200  and  202  are filled with an oxide dielectric material. The trenches  200  and  202  may be filled using high-density plasma deposition, LPCVD, or some other method. Excess oxide outside the trenches  200  and  202  can be removed by an etch back or chemical mechanical polishing (CMP) process, using the mask layer  104  as a polishing stop layer. 
     The sacrificial nitride mask  104  is removed in  FIG. 3  to expose the pad oxide  102  and protruding oxide isolation areas  200  and  202 . The sacrificial pad oxide  102  can then go through an isotropic oxide strip process to remove pad oxide material. 
     The isotropic oxide strip process also widens the area by narrowing the upper portions of the protruding oxide isolation areas  200  and  202  to form the shapes illustrated. This widens the area for the subsequent floating gate layer  400 . In one embodiment, each side of the upper portions of the protruding oxide isolation areas  200  and  202  take on a substantially concave shape after the isotropic oxide strip process. 
     A gate oxide layer  105  is then formed over the substrate  100  as illustrated in  FIG. 4 . This layer  105  may also be referred to as the tunnel dielectric layer  105 . 
     The floating gate  400  is a conductive layer that is formed on the tunnel dielectric layer  105 , as illustrated in  FIG. 4 . The floating gate  400  may be formed as one or more layers of doped polysilicon. In one embodiment, the floating gate  400  is a single layer of insitu doped polysilicon or other conductive material. The floating gate  400  may be formed by a deposition process such that stops at the tops of the upper portions of the oxide isolation areas  200  and  202 . In one embodiment, an LPCVD method employing silane as the silicon source material can be used to deposit the floating gate  400 . A CMP process is used on the floating gate layer  400  to planerize. Alternate embodiments may use other processes. The single layer process provides less steps in the fabrication process in order to save fabrication time and also requires fewer consumables to fabricate. 
     A pattern is then formed over the floating gate layer  400  with an etch resist. The floating gate layer  400  is then etched to generate troughs in the floating gate. This step creates additional surface area in the floating gate to increase the capacitive coupling of the floating gate  400  to the control gate. The etch timing determines the depth of the troughs. In one embodiment, the troughs are 50% of the thickness of the floating gate layer. The embodiments of the present invention, however, are not limited to any one depth for the troughs. 
     The tops of the isolation areas  200  and  202  are also etched so that the oxide material is lowered below the surface of the floating gate layer  400 , as illustrated in  FIG. 6 . In one embodiment, the upper portion oxide of the isolation areas  200  and  202  is removed such that the oxide extends through 50% of the thickness of the floating gate layer  400 . The embodiments of the present invention, however, are not limited to any one percentage of extension of the oxide isolation areas  200  and  202  through the floating gate layer  400 . 
       FIG. 6  further illustrates that an intergate dielectric layer  600  is formed over the floating gate  400 . This layer  600  may be an oxide-nitride-oxide (ONO) layer, a nitride-oxide (NO) layer, or some other dielectric layer. 
     Another conductive layer  602  is formed over the dielectric layer  600  to act as the control gate for the memory cell. This layer  600  can be a doped polysilicon material and may contain more than one conductive material such as a polysilicon/silicide/metal structure. The control gate layer  600  is part of a wordline of a memory array. In the embodiment illustrated in  FIG. 6 , the wordline of the memory array extends laterally across the figure as shown. 
       FIG. 7  illustrates an alternate embodiment of a high coupling memory cell of the present invention. This embodiment alters the floating gate etching step previously discussed in order to form a multi-level trough  710  and  711  in the floating gate  712  over the oxide isolation areas  700  and  701 . 
     This embodiment can be fabricated by performing multiple etch processes, substantially similar to that discussed previously, to produce the multi-level floating gate over the active areas. The oxide isolation areas are then etched to reduce the oxide material below the surface of the floating gate layer  712 . The multi-level embodiment of the present invention provides a greatly increased surface area for the floating gate, thus increasing the capacitive coupling of the memory cell. 
     The embodiment of  FIG. 7  shows two levels being etched into the floating gate  712 . However, the embodiments of the present invention are not limited to any certain quantity of levels to increase the floating gate surface area to enhance its coupling to the control gate. 
     The embodiments of the high coupling memory cell of the present invention are illustrated in a flash memory cell. The flash memory cell can be part of a NAND-architecture flash memory array, a NOR-architecture flash memory array, or any other type of flash memory array. The embodiments of the present invention are not limited to non-volatile memory cells. Any memory cell requiring high capacitive coupling between various layers are encompassed by the present invention. 
       FIG. 8  illustrates a functional block diagram of a memory device  800  that can incorporate the flash memory cells of the present invention. The memory device  800  is coupled to a processor  810 . The processor  810  may be a microprocessor or some other type of controlling circuitry that generates memory control signals. The memory device  800  and the processor  810  form part of a memory system  820 . The memory device  800  has been simplified to focus on features of the memory that are helpful in understanding the present invention. 
     The memory device includes an array of flash memory cells  830 . The memory array  830  is arranged in banks of rows and columns. The control gates of each row of memory cells is coupled with a wordline while the drain and source connections of the memory cells are coupled to bitlines. As is well known in the art, the connection of the cells to the bitlines depends on whether the array is a NAND architecture or a NOR architecture. The memory cells of the present invention can be arranged in either a NAND or NOR architecture as well as other architectures. 
     An address buffer circuit  840  is provided to latch address signals provided on address input connections A 0 -Ax  842 . Address signals are received and decoded by a row decoder  844  and a column decoder  846  to access the memory array  830 . It will be appreciated by those skilled in the art, with the benefit of the present description, that the number of address input connections depends on the density and architecture of the memory array  830 . That is, the number of addresses increases with both increased memory cell counts and increased bank and block counts. 
     The memory device  800  reads data in the memory array  830  by sensing voltage or current changes in the memory array columns using sense amplifier/buffer circuitry  850 . The sense amplifier/buffer circuitry, in one embodiment, is coupled to read and latch a row of data from the memory array  830 . Data input and output buffer circuitry  860  is included for bi-directional data communication over a plurality of data connections  862  with the controller  810 . Write circuitry  855  is provided to write data to the memory array. 
     Control circuitry  870  decodes signals provided on control connections  872  from the processor  810 . These signals are used to control the operations on the memory array  830 , including data read, data write, and erase operations. The control circuitry  870  may be a state machine, a sequencer, or some other type of controller. 
     The flash memory device illustrated in  FIG. 8  has been simplified to facilitate a basic understanding of the features of the memory and is for purposes of illustration only. A more detailed understanding of internal circuitry and functions of flash memories are known to those skilled in the art. Alternate embodiments may include the flash memory cell of the present invention in other types of electronic systems. 
     CONCLUSION 
     In summary, the embodiments of the present invention increase the capacitive coupling of a floating gate to a control gate in a memory cell. This is accomplished without increasing the size of the memory cell. By etching vertical troughs having one or more levels into the floating gate, the surface area of the floating gate is increased, thereby increasing the capacitive coupling with the control gate. The increased capacitive coupling increases the programming and access performance of the cell. 
     Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that any arrangement that is calculated to achieve the same purpose may be substituted for the specific embodiments shown. Many adaptations of the invention will be apparent to those of ordinary skill in the art. Accordingly, this application is intended to cover any adaptations or variations of the invention. It is manifestly intended that this invention be limited only by the following claims and equivalents thereof.