Patent Publication Number: US-4369251-A

Title: Method for the production of sisomicin

Description:
This is a division of application Ser. No. 116,916, filed Jan. 30, 1980. 
    
    
     This application relates to a new method for the production of sisomicin and the pharmaceutically acceptable salts thereof in a microbiological way. 
     Sisomicin/O-2,6-diamino-2,3,4,6-tetradeoxyd-D-gly-cero-hex-4-enopyranosyl-/-1→4/-O-(/3-deoxy-4-C-methyl-3-/methylamino)-β-L-arabopyranosyl-/1-6/)-2-desoxy-D-streptamine is an antibiotic with a wide spectrum. 
     Several methods of production of sisomicin by microbiologic methods are known. For Example U.S. Pat. No. 3,832,286 and 3,907,771. According to these patents the microorganism Micromonospora inyoensis (NRRL 3292) produces it as a main component. 
     The strain Micromonospora grisea (NRRL 3800) (U.S. Pat. No. 3,951,746), the Micromonospora zionensis (NRRL 5466) (U.S. Pat. No. 3,956,068), the Micromonospora purpurea var. nigrescens (MNG 00122) (Hungarian Pat. No. 168.778) are known to produce sisomicin. 
     In the course of investigating soil samples from the Danubian mud a new microorganism was isolated which produced sisomicin. This new microorganism was called JMS-1. The strain, which proved to be different from previously known microorganisms, was designated Micromonospora danubiensis species nova. From this microroganism we obtained, by different strain refining processes, the strain designated as JMS-3. During fermentation of this strain, which was deposited at the National Collection of Microorganisms, Budapest on the 19th of June 1978, there was a very high concentration of sisomicin in the fermentation medium. 
     This application describes a new method for the production of sisomicin in which a strain of the microorganism Micromonospora danubiensis, ideally MNG 00171, is cultivated under aerobic conditions in a nutrient medium containing assimilable sources of carbon, nitrogen and mineral salts, and if required the resulting sisomicin will be isolated from the fermentation medium and purified and/or it will be transformed into a pharmaceutically acceptable salt. 
     The microorganism used in the method described in the application has the microscopic, macroscopic and biochemical properties set forth below. 
     Morphology 
     Macroscopic observations: a 10 day old culture incubated at 37° C. on Czapek&#39;s agar shows a fair to moderate growth, no aerial mycelium, the colonies merge with a regular-round shape, and are light reddish-brown in color no secretion of soluble pigments can be observed near the colonies. 
     Microscopic observations: Long, branched filaments without dividing wall, diameter of the filament 0.5μ, the spores are held by simple sporophones of 1-1.5μ diameter. The spores are oval-spherical shaped. 
     Biochemical and physiological properties: The strain Micromonospora danubiensis MNG-00171 grows moderately well at temperatures between 28° and 37° C., but no growth is observed at temperatures of 44° C. and above. 
     Utilization of the carbon source was studied with the following nutrient medium: Yeast extract 0.5%, carbon source 1.0%, CaCO 3  0.1%, agar 1.5% in distilled water. Results are shown in Table 1: 
     
                       TABLE 1                                                     
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                Micromonospora danubiensis                                
Carbon source   MNG 00171                                                 
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Arabinose       weak (-)                                                  
Ribose          moderate (+)                                              
Xylose          weak (-)                                                  
Rhamnose        weak (-)                                                  
Fructose        fair (+++)                                                
Galactose       moderate (+)                                              
Glucose         fair (+++)                                                
Lactose         weak (-)                                                  
Saccharose      fair (+++)                                                
Raffinose       weak (-)                                                  
Dulcitol        weak (-)                                                  
Mannitol        fair (+++)                                                
Inositol        weak (-)                                                  
Statch          fair (+++)                                                
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     Utilization of the nitrogen source was studied with the following nutrient medium: glucose 1%, agar 1.5% in distilled water. The results are shown in Table 2: 
     
                       TABLE 2                                                     
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Nitrogen Utilization                                                      
                 Micromonospora danubiensis                               
Nitrogen Source  MNG 00171                                                
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0.5% Yeast extract                                                        
                 fair (+++)                                               
1% N--Z-Amine type A                                                      
                 fair (+++)                                               
1% Asparagine    moderate-weak (±)                                     
1% Glutamic acid weak (-)                                                 
1% KNO.sub.3     weak (-)                                                 
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     A growing colony of Micromonospora danubiensis will hydrolyze gelatine, milk and starch and reduce nitrate to nitrite. The microorganism will tolerate a maximum of 2% sodium chloride in a growth medium. 
     Cultural Characteristics 
     Table 3 sets forth culture characteristics of Micromonospora danubiensis JMS-3. (In describing the color formations for the observations the following reference is employed: Baumenns Farbtonkarte Atla II., Paul Baumann, Aue I-SA 87350 LAu 302, GFR). 
     
                       TABLE 3                                                     
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Cultural Characteristics                                                  
                Micromonospora danubiensis                                
Medium          MNG 00171                                                 
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Bennett agar    weak growth, vivid orange color                           
                Oc 97-98                                                  
Czapek&#39;s agar   fair growth, reddish-brown color                          
                O 142-145                                                 
Emerson&#39;s agar  no growth                                                 
Glucose-Asparagin agar                                                    
                no growth                                                 
Glucose-Yeast-Extract Agar                                                
                fair growth, vivid orange color                           
                Oc 99                                                     
Nutient agar    fair growth, wine-red some places                         
                yellow-brown color Ro 193,                                
                respectively Or 165-166                                   
Pepton Iron agar                                                          
                no growth, or only in traces,                             
                small colonies, pale orange color,                        
                Oc 97 and CO 69, no diffusible                            
                pigment                                                   
Tyrosine agar   growth in traces, color cannot                            
                be determined, no diffusible                              
                pigment                                                   
Potato Plug without CaCO.sub.3                                            
                no growth                                                 
Potato Plug with CaCO.sub.3                                               
                moderate growth, reddish-brown                            
                color, O 136 and O 145-147                                
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     Based on the above mentioned facts it was ascertained that the Micromonospora strain designated as JMS-3 differs from the Micromonospora species discussed in literature. Comparison of the enlisted taxonomic marks with the Micromonospora system of Luedemann showed that the strain JMS-3 qualified as a new species, which due to its place of isolation was designated Micromonospora danubiensis species nova. 
     According to an advantageous realization the strain of Micronomonspora danubiensis is cultivated in submerged culture under aerobic conditions. 
     In the nutrient medium for the production of sisomicin, several carbon and nitrogen sources, assimilable by the microorganism Micromonospora danubiensis, inorganic salts, trace elements and antifoam additives can be present. As carbon, nitrogen and energy sources respectively, starch, soluble starch, dextrine, glucose, saccharose, corn meal, soya meal, hydrolysate of soya meal, hydrolysate of casein, corn steep liquor, yeast extract, etc. can be used. 
     As inorganic salts several ammonium, iron, zinc, manganese, magnesium, sodium, potassium and cobalt salts can be used. To enhance the buffer capacity of the nutrient medium advantageously calcium carbonate is used and as antifoam additive different vegetable oils (e.g. palm oil, sunflower oil, soya oil) can be used. 
     The use of different nutrient medium components allows production of different nutrient media. The food requirement for the production of the inoculum differs from that for the main fermentation. For the production of sisomicin one of the most beneficial nutrient media proved to be the nutrient medium containing soya meal, corn steep liquor, corn meal, starch, saccharose, calciumcarbonate, cobalt chloride and palm oil. 
     The temperature of fermentation may vary between 25° and 37° C. The fermentation is the most advantageous at a temperature of 28°-33° C. 
     Agitation depending on the geometry of the fermentor varies between 100 to 600 r.p.m. Advantageous aeration at about 1/l v/v per minute. 
     The activity of the antibiotics produced in the course of fermentation (sisomicin and &#34;minor&#34; components) is determined by means of the test organism Staphylococcus epidermidis, with the agar-diffusion method, related to a standard sisomicin product. 
     During 96-120 hours of fermentation the sum of activity in the fermentation broth reaches a level of 400-450 U/ml (1 U=1 μg of sisomicin base activity). The sisomicin activity comes to about 85% of the total antibiotic activity in the fermentation broth. 
     The isolation of sisomicin may be carried out by known methods. If desired the sisomicin base obtained may be transformed into a pharmaceutically acceptable salt. 
     The quantity of sisomicin produced by the microorganism Micromonospora danubiensis is the multiple quantity of that produced up to the present by known methods. Under laboratory conditions it exceeds 450 U/ml and in the pilot plant fermentor 350-400 U/ml. The fermentation broth contains beside sisomicin only 10-15% of accompanying antibiotics. 
    
    
     The method according to the invention is illustrated by the following examples. 
     EXAMPLES 
     1. 100 ml of a sterile nutrient medium in a 500 ml Erlenmeyer flask of the following composition are inoculated under sterile conditions with 1 ml of a mycelium (vegetative germs 10 7  -10 8  /ml) of the undercooled strain of Micromonospora danubiensis JMS-3 (MNG 00171): 
     
         ______________________________________                                    
Starch                25.0   g                                            
Corn steep liquor     7.0    g                                            
(NH.sub.4).sub.2 SO.sub.4                                                 
                      3.5    g                                            
NaCl                  5.0    g                                            
CaCO.sub.3            8.0    g                                            
Tap water             1000   ml                                           
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     The pH value of the nutrient medium is adjusted to 7.5 before sterilization, thus after sterilization the pH value will be 7.0-7.2. 
     The culture is incubated for 3 days at 28° C. on a plane shaking machine (220 r.p.m., deviation 7.5 cm). With the culture thus obtained 6 liters of a sterile nutrient medium (in a glass fermentor of 10 liters) are inoculated under sterile conditions. The composition of the nutrient medium is the same as that of the inoculum nutrient medium set forth above. 
     The cultivation in the glass fermentor is carried out at 28° C., rotary agitation 400 r.p.m. and aeration 1/l v/v per minute. As antifoam agent-as needed-palm oil is used. 
     The inoculum developed in 40 hours is applied for the inoculation of the fermentation nutrient medium. Quantity of the inoculum is 600 ml, quantity of the nutrient medium 6 liters, th pH value is 7.0-7.2 and volume of the fermentor 10 liters. Composition of the nutrient medium is the following: 
     
         ______________________________________                                    
Soya meal             50.0   g                                            
Corn starch           10.0   g                                            
Saccharose            30.0   g                                            
CaCO.sub.3            5.0    g                                            
Corn steep liquor     5.0    g                                            
CoCl.sub.2.6H.sub.2 O 4.5    mg                                           
Tap water             1000   ml                                           
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     Cultivation is carried out at 31° C., rotary agitation 400 r.p.m., aeration 6 liters/minute. As antifoam agent palm oil is used. 
     Production of the antibiotics starts in the 28-34th hour of fermentation and the highest value is achieved after 110 hours of fermentation. 
     At this time the total antibiotic content of the fermentation broth is determined to be 400 U/ml relative to a standard sisomicin using the test organism Staphylococcus epidermidis and the agar diffusion method. (J. S. Simpson: Analytical Microbiology, Acad.Press, New York, p. 87-124, 1963) 
     2. The following nutrient medium is inoculated with the vegetative culture produced by the strain Micromonospora danubiensis JMS-3 (MNG 00171) on a plane shaking machine according to example 1: 
     
         ______________________________________                                    
Soya meal            10.0   g                                             
Starch               10.0   g                                             
Saccharose           10.0   g                                             
CaCO.sub.3           4.0    g                                             
Tap water            1000   ml                                            
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     The pH value of the nutrient medium after sterilization is 7.0-7.2, the quantity of the medium is 6 liters (in a 10 liter glass fermentor). The cultivation is carried out at 31° C., rotary agitation 400 r.p.m. and aeration 6 liters/minute. As antifoam agent-as needed-palm oil is used. 
     600 ml of the inoculum developed in 36 hours are used for inoculation of the fermentation nutrient medium of the following composition: 
     
         ______________________________________                                    
Soya meal            30.0   g                                             
Corn meal            25.0   g                                             
CaCO.sub.3           5.0    g                                             
CoCl.sub.2.6H.sub.2 O                                                     
                     10.0   mg                                            
Tap water            1000   ml                                            
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     The pH value of the nutrient medium after sterilization is 7.0-7.2. Temperature of cultivation is 33° C., rotary agitation 600 r.p.m. and aeration 6 liters/minute. As antifoam agent palm oil is used. 
     Production of the antibiotics is started between the 26-30th hour of fermentation and the highest level is achieved after 100 hours of fermentation. At this moment the total antibiotic content of the fermentation broth is 420 U/ml relative to a standard sisomicin sample. 
     3. The following nutrient medium is inoculated with the vegetative culture produced by the strain Micromonospora danubiensis JMS-3 (MNG 00171) on a plane shaking machine according to the method of example 1: 
     
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Starch                 25.0   g                                           
Soya meal hydrolysate  15.0   g                                           
(NH.sub.4).sub.2 SO.sub.4                                                 
                       2.0    g                                           
NaCl                   3.0    g                                           
ZnSO.sub.4             0.5    g                                           
CaCO.sub.3             8.0    g                                           
Tap water              1000   ml                                          
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     The pH value of the nutrient medium after sterilization is 7.0-7.2, the quantity of the medium is 6 liters (in a 10 liter glass fermentor). The hydrolysis of the soya meal was carried out with NOVO bacterial protease at 60° C. for 30 minutes at a pH value of 7.5. 
     After inoculation the cultivation was carried out at 28° C., rotary agitation 400 r.p.m., aeration 6 liters/minute. As antifoam agent palm oil is used. 
     600 ml of the inoculum developed in 40 hours are used for the inoculation of the following fermentation nutrient medium: 
     
         ______________________________________                                    
Soya meal hydrolysate  50.0   g                                           
Starch                 10.0   g                                           
Dextrin                25.0   g                                           
CaCO.sub.3             5.0    g                                           
Saccharose             10.0   g                                           
CoCl.sub.2.6H.sub.2 O  4.5    mg                                          
Tap water              1000   ml                                          
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     The pH value of the nutrient medium after sterilization is 7.0-7.2, the quantity of the medium is 6 liters (in a 10 liter glass fermentor). The hydrolysis of the soya meal was carried out with NOVO bacerial protease at 60° C. for 30 minutes at a pH value of 7.5. 
     After inoculation the cultivation was carried out at 31° C., rotary agitation 600 r.p.m., aeration 6 liters/minute. As antifoam agent palm oil was used. 
     Production of the antibiotics is started between the 26-30th hour of fermentation, the highest value is achieved after 100 hours of fermentation. At this time the total antibiotica content of the fermentation broth is 430 U/ml relative to a standard sisomicin sample. 
     4. The following nutrient medium, a quantity of 200 liters (volume of the forefermentor built of stainless steel is 300 liters) is inoculated with the vegetative culture produced by the strain Micromonospora danubiensis JMS-3 (MNG 00171) is a glass fermentor according to example 2: 
     
         ______________________________________                                    
Soya meal            10.0   g                                             
Starch               10.0   g                                             
Saccharose           10.0   g                                             
CaCO.sub.3           4.0    g                                             
Tap water            1000   ml                                            
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     The pH value of the nutrient medium after sterilization is 7.0-7.2. As antifoam agent palm oil is used. 
     Cultivation is carried out at 31° C., rotary agitation 180 r.p.m., aeration 200 liters/minute. 
     The inoculum developed in 36 hours is used for the inoculation of the fermentation nutrient medium of the following composition (the volume of the medium is 2000 l): 
     
         ______________________________________                                    
Soya meal            30.0   g                                             
Corn meal            25.0   g                                             
CaCO.sub.3           5.0    g                                             
CoCl.sub.2.6H.sub.2 O                                                     
                     10.0   mg                                            
Tap water            1000   ml                                            
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     The pH value of the nutrient medium after sterilization is 7.0-7.2. Temperatuure of cultivation is 33° C., rotary agitation 220 r.p.m., aeration 2 m 3  /minute, as antifoam agent a mixture of soya oil and palm oil (50%-50%) is used. 
     Production of the antibiotics is started between the 26-30th hours of fermentation and the highest level is achieved after 100 hours of fermentation. At this time the total antibiotic content of the fermentation broth is 380 U/ml relative to a standard sisomicin sample. 
     The fermentation finished, proceeding by known methods 288 g of a pure sisomicin base are obtained, which also contains bound water. 
     Characteristics of the product: 
     Melting point: 198°-201° C. 
     [α]D=+188° (c=0.3 water) 
     Elementary analysis: calculated on monohydrate: C=49.80%, H=8.2%, N=14.95%; found: C=49.15%, H=8.37%, N=15.15% 
     IR-spectrum (KBr): νOH, NH 3170-3360, νCH═COC 1690, νCOC 1060 cm -1 . 
     PMR-spectrum (D 2  O): δ1.20 (Me-4&#34;,s,3H), δ2.50 (Me-N-3&#34;, s, 3H), δ2.56 (H-3&#34;, d, J 2&#39; ,3&#39; =10 Hz, 1H), δ3.17 (H-6&#39;, bs, 2H), δ3.30 (H ax  -5&#34;, d, J gem  =12 Hz, 1H), δ3.80 (H-2&#34;, dd, J 2&#34; ,3&#34; =10 Hz, J 1&#34; ,2&#34; =4 Hz, 1H), δ4.04 (H e  -5&#34;, d, J gem  =12 Hz, 1H), δ4.88 (H-4&#34;, bt, 1H), δ5.09 (H-1&#34;, d, J 1&#34; ,2&#34; =4 Hz, 1H), δ5.35 (H-1&#39;, d, J 1&#39; ,2&#39; =2 Hz, 1H) ppm. 
     Mass numbers of the characteristic ions (m/e): 447, 332, 304, 160, 145, 127, 118, 110, 100. 
     Preparation of sisomicin sulfate 
     15 g of the pure sisomicin base are dissolved in 60 ml of ion free water and to the solution obtained so many of a 5 N sulfuric acid solution is added dropwise, as is needed to obtain a level of pH 4.3. Thereafter 1.5 g of active charcoal are added to the solution and the mixture is stirred for 30 minutes, then filtered on Seitz sheet. The filter is washed with 3×50 ml of ion free water and the unified filtrate is added by continuous stirring to 1 liter of methanol. The solution containing separated precipitate is allowed to stand in a cooling room, whereafter the precipitate is filtered out. The filtered sisomicin sulfate is washed with 3×50 ml of methanol, and dried in vacuum at 50° C. above P 2  O 5  to constant weight. Thus 22 g of sisomicin sulfate are obtained.