PATENT ABSTRACT
An array substrate for a liquid crystal display device comprises a substrate having a pixel region, a gate line on the substrate, and a data line crossing the gate line to define the pixel region. A thin film transistor (TFT) includes a gate electrode connected to the gate line, an insulating layer on the gate electrode, an active layer on the insulating layer, an ohmic contact layer on the active layer, a source electrode connected to the data line and a drain electrode spaced apart from the source electrode. A pixel electrode connects to the drain electrode and is disposed in the pixel region. An opaque metal pattern is provided on end portions of the pixel electrode.

PATENT DESCRIPTION
RELATED APPLICATIONS 
       [0001]    The present application claims the benefit of priority under 35 U.S.C. §119 to Korean Patent Application No. 2006-0060866 filed in Korea on Jun. 30, 2006, which is hereby incorporated by reference. 
       BACKGROUND 
       [0002]    1. Technical Field 
         [0003]    The present disclosure relates to a liquid crystal display (LCD) device and more particularly to an array substrate having no wavy noise problem and an improved aperture ratio and a method of fabricating the array substrate. 
         [0004]    2. Description Of The Related Art 
         [0005]    The conventional LCD devices use an optical anisotropic property and polarization properties of liquid crystal molecules to display images. The liquid crystal molecules have orientation characteristics of arrangement resulting from their thin and long shape. Thus, an arrangement direction of the liquid crystal molecules can be controlled by applying an electrical field to them. Accordingly, when the electric field is applied to them, the polarization properties of light are changed according to the arrangement of the liquid crystal molecules such that the LCD devices display images. 
         [0006]    The LCD device includes a first substrate, a second substrate and a liquid crystal layer interposed therebetween. A common electrode and a pixel electrode are respectively formed on the first and second substrates. The first and second substrates may be referred to as a color substrate and an array substrate, respectively. The liquid crystal layer is driven by a vertical electric field induced between the common and pixel electrodes. The LCD device usually has excellent transmittance and aperture ratio. 
         [0007]    Among the known types of LCD devices, active matrix LCD (AM-LCD) devices, which have thin film transistors (TFTs) arranged in a matrix form, are the subject of significant research and development because of their high resolution and superior ability in displaying moving images. 
         [0008]      FIG. 1  is a schematic perspective view of an LCD device according to the related art. As shown in  FIG. 1 , the LCD device  51  includes a first substrate  5 , a second substrate  10  and a liquid crystal layer (not shown) interposed therebetween. The first and second substrates  5  and  10  face and are spaced apart from each other. A black matrix  6 , a color filter layer, which includes sub-color filters  7   a ,  7   b  and  7   c , and a common electrode  9  are formed on the first substrate  5 . The black matrix  6  has a lattice pattern and blocks light through the second substrate  10 . Each of the sub-color filters  7   a ,  7   b  and  7   c  has one of red R, green G and blue B colors. The sub-color filters  7   a ,  7   b  and  7   c  are formed in the lattice patterns. The common electrode  9  of a transparent conductive material is formed on the black matrix  6  and the color filter layer  7 . 
         [0009]    A gate line  14  and a data line  26  are formed on the second substrate  10 . The gate and data lines  14  and  26  cross each other such that a pixel region P is defined on the second substrate  10 . A thin film transistor (TFT) T is formed in the pixel region P. The TFT T is connected to the gate and data lines  14  and  26 . Although not shown, the TFT T includes a gate electrode, a semiconductor layer, a source electrode, and a drain electrode. The gate and source electrodes are connected to the gate line  14  and the data line  26 , respectively. The source electrode is spaced apart from the drain electrode. Moreover, a pixel electrode  32  is formed in the pixel region P. The pixel electrode  32  is connected to the TFT T. The pixel electrode  32  is formed of a transparent conductive material, such as indium-tin-oxide (ITO) and indium-zinc-oxide (IZO). As mentioned above, an electric field is induced between the common and pixel electrodes  9  and  32  to drive the liquid crystal layer (not shown). 
         [0010]    Generally, the array substrate may be fabricated by one of a five mask process and a six mask process. The five mask process includes the following steps. 
         [0011]    In a first mask process, the gate electrode and the gate line are formed on the second substrate. At the same time, a gate pad, which is formed at one end of the gate line, is formed on the second substrate. Then, a gate insulating layer is formed on the entire surface of the second substrate having the gate electrode and the gate line. 
         [0012]    In a second mask process, the semiconductor layer, which includes an active layer and an ohmic contact layer, is formed on the gate insulating layer. The semiconductor layer corresponds to the gate electrode. 
         [0013]    In a third mask process, the data line, the source electrode and the drain electrode are formed on the gate insulating layer and the semiconductor layer. The source and drain electrodes correspond to the semiconductor layer. At the same time, a data pad, which is disposed at one end of the data line, is formed on the gate insulating layer. 
         [0014]    In a fourth mask process, a passivation layer having a drain contact hole is formed on the data line, the source electrode and the drain electrode. The drain contact hole exposes the drain electrode. 
         [0015]    In a fifth mask process, the pixel electrode is formed on the passivation layer. The pixel electrode is connected to the drain electrode through the drain contact hole. 
         [0016]    Since the array substrate is fabricated through a complicated mask process, a possibility of deterioration increases and production yield decreases. In addition, since fabrication time and cost increase, a competitiveness of product is weakened. 
         [0017]    To resolve these problems in the five mask process, a four mask process is suggested. 
         [0018]      FIG. 2  is a plane view of one pixel region of the array substrate fabricated by a four mask process according to the related art. As shown in  FIG. 2 , the gate line  62  and the data line  98  are formed on the substrate  60 . The gate and data lines  62  and  98  cross each other such that the pixel region P is defined on the substrate  60 . The gate pad  66  is formed at one end of the gate line  62 . The data pad  99  is formed at one end of the data line  98 . A transparent gate pad terminal (GPT) is formed on the gate pad  66 . The gate pad terminal GPT contacts the gate pad  66 . A data pad terminal (DPT) of being transparent is formed on the data pad  99 . The data pad terminal DPT contacts the data pad  99 . 
         [0019]    A TFT T including a gate electrode  64 , a first semiconductor layer  91 , a source electrode  94  and a drain electrode  96  is disposed at a crossing portion of the gate and data lines  62  and  98 . The gate electrode  64  is connected to the gate line  62  and the source electrode  94  is connected to the data line  98 . The source and drain electrodes  94  and  96  are spaced apart from each other on the first semiconductor layer  91 . A pixel electrode PXL is formed in the pixel region P and contacts the drain electrode  96 . 
         [0020]    A metal layer  97  having an island shape and contacting the pixel electrode PXL overlaps a portion of the gate line  62 . The portion of the gate line  62  as a first storage electrode, the metal layer  97  as a second storage electrode and a gate insulating layer (not shown) between the first and second storage electrodes as a dielectric material constitute a storage capacitor Cst. 
         [0021]    A second semiconductor layer  92  is formed under the data line  98 , and a third semiconductor layer  93  is formed under the metal layer  97 . Because the second semiconductor layer  92  extends from the first semiconductor layer  91  in the four mask process, the second semiconductor layer  92  has the same structure as the first semiconductor layer  91 . A portion of an active layer of the first semiconductor layer  91  is not covered by the gate electrode  64  and is exposed to light from a backlight unit (not shown) under the substrate  60 . And, a portion of an active layer of the second semiconductor layer  92  is not covered by the data line  98  and is exposed to ambient light. Namely, the active layer of the second semiconductor layer  92  protrudes beyond the data line  98 . Because the active layer of the first semiconductor layer  91  is formed of amorphous silicon, a photo leakage current is generated due to the light from the backlight unit. As a result, properties of the TFT T are degraded due to the photo leakage current. Moreover, because the active layer of the second semiconductor layer  92  is also formed of amorphous silicon, a leakage current is also generated in the second semiconductor layer  92  due to the ambient light. The light leakage current causes a coupling of signals in the data line  98  and the pixel electrode PXL to generate deterioration, such as a wavy noise, when displaying images. A black matrix (not shown) designed to cover the protruding portion of the second semiconductor layer  92  reduces aperture ratio of the LCD device. 
         [0022]      FIGS. 3A and 3B  are cross-sectional views taken along the line IIIa-IIIa and IIIb-IIIb of  FIG. 2 , respectively. As shown in  FIGS. 3A and 3B , the first semiconductor layer  91  is formed under the source and drain electrodes  94  and  96  and the second semiconductor layer  92  is formed under the data line  98  in an array substrate fabricated through a four mask process according to the related art. The second semiconductor layer  92  extends from the first semiconductor layer  91 . 
         [0023]    The first semiconductor layer  91  includes an intrinsic amorphous silicon layer as an active layer  91   a  and an impurity-doped amorphous silicon layer as an ohmic contact layer  91   b . The second semiconductor layer  92  includes an intrinsic amorphous silicon layer  92   a  and an impurity-doped amorphous silicon layer  92   b.    
         [0024]    Since the first semiconductor layer  91  is connected to the second semiconductor layer  92 , a portion of the active layer  91   a  can not be completely covered by the gate electrode  64 . The portion of the active layer  91   a  is exposed to light from the backlight unit (not shown), and thus a photo current is generated in the active layer  91   a.  This photo current becomes a leakage current in the TFT T, which causes an abnormal leakage of voltage in the pixel region P. As a result, properties of the TFT T are degraded. 
         [0025]    Further, the intrinsic amorphous silicon layer  92   a  of the second semiconductor layer  92  under the data line  98  protrudes beyond the data line  98 . When the protruding portion of the intrinsic amorphous silicon layer  92   a  is exposed to light from the backlight unit or an ambient light, it is repeatedly activated and inactivated, and thus a light leakage current is generated. Since the light leakage current is coupled with the signal in the pixel electrode PXL, arrangement of liquid crystal molecules is abnormally distorted. Accordingly, a wavy noise such as indesired waves shaped with thin lines are displayed in the LCD device occurs. 
         [0026]    In one embodiment, a width of the data line is about 3.9 μm and the protruding portion of the active layer  92   a  of the second semiconductor layer  92  is about 1.85 μm. Generally, a distance between the data line  98  and the pixel electrode PXL is about 4.5 μm in consideration of alignment error in an LCD device through a five or a six mask process. Accordingly, a distance D between the data line  98  and the pixel electrode PXL is about 6.35 μm due to the protrusion of the amorphous silicon layer  92   a.    
         [0027]    Assume that a width of the black matrix BM and a width of the data line  98  are indicated as W 1  and W 2 , respectively, and a width of a protruding portion of the active layer  92   a  of the second semiconductor layer  92  is indicated as D 1 . A distance between the data line and the pixel electrode PXL is indicated as D 2 , and a width considering the alignment error is indicated as D 3 . When the array substrate fabricated by the four mask process has the same distance D 2  as width D 3  considering the alignment error as the array substrate fabricated by the five mask process, the array substrate fabricated by the four mask process has a black matrix BM with a greater width W 1 . The increase in width W 1  corresponds to the excess width of the protruding portion of the active layer  92   a  beyond the black matrix BM in the LCD device fabricated by the five mask. This difference in width W 1  is because the array substrate fabricated by the five mask process does not have the protruding portion of an active layer under a data line. The increase in the width of the black matrix BM reduces aperture ratio. 
         [0028]      FIGS. 4A to 4G  are cross-sectional views showing a fabrication process of a portion taken along the line IIIa-IIIa of  FIG. 2 ,  FIGS. 5A to 5G  are cross-sectional views showing a fabrication process of a portion taken along the line V-V of  FIG. 2 , and  FIGS. 6A to 6G  are cross-sectional views showing a fabrication process a portion taken along the line VI-VI of  FIG. 2 . 
         [0029]      FIGS. 4A ,  5 A and  6 A show a first mask process. As shown in  FIGS. 4A ,  5 A and  6 A, a gate line  62 , a gate pad  66  and a gate electrode  64  are formed on a substrate  60  having a pixel region P, a switching region S, a gate pad region GP, a data pad region DP and a storage region C through a first mask process. The gate pad  66  is formed at one end of the gate line  62 . The gate electrode  64  is connected to the gate line  62  and disposed in the switching region S. The gate pad  66  is disposed in the gate pad region GP. The gate line  62 , the gate pad  66  and the gate electrode  64  are formed by depositing and patterning a first metal layer (not shown) using a first mask (not shown) as a pattering mask. The first metal layer includes one or more selected from a conductive metallic material group including aluminum (Al), aluminum alloy (AlNd), tungsten (W), chromium (Cr), molybdenum (Mo). The first metal layer may have a double-layered structure. 
         [0030]      FIGS. 4B to 4E ,  5 B to  5 E and  6 B to  6 E show a second mask process. As shown in  FIGS. 4B ,  5 B and  6 B, a gate insulating layer  68 , an intrinsic amorphous silicon layer  70 , an impurity-doped amorphous silicon layer  72  and a second metal layer  74  are formed on the substrate  60  having the gate line  62 . The gate insulating layer  68  is formed of an inorganic insulating material or an organic insulating material. The inorganic insulating material may include one of silicon nitride and silicon oxide, and the organic insulating material may include one of benzocyclobuene (BCB) and acrylate resin. The second metal layer includes one or more selected from a conductive metallic material group including aluminum (Al), aluminum alloy (AlNd), tungsten (W), chromium (Cr), molybdenum (Mo). The second metal material may have a double-layered structure. A photoresist (PR) layer  76  is formed on the second metal layer  74 . A second mask M is disposed over the photoresist layer  76 . The second mask M has a transmitting portion B 1 , a blocking portion B 2  and a half-transmitting portion B 3 . The transmitting portion B 1  has a relatively high transmittance so that light through the transmitting portion B 1  can completely change the PR layer  76  chemically. The blocking portion B 2  shields light completely. The half-transmitting portion B 3  has a slit structure or a half-transmitting film so that intensity or transmittance of light through the half-transmitting portion B 3  can be lowered. As a result, a transmittance of the half-transmitting portion B 3  is smaller than that of the transmitting portion B 1  and is greater than that of the blocking portion B 2 . 
         [0031]    The half-transmitting portion B 3  and the blocking portions B 2  at both sides of the half-transmitting portion B 3  correspond to the switching region S. The transmitting portion B 1  corresponds to the gate pad region GP and the pixel region P, and the blocking portion B 2  corresponds to the storage region C and the data pad region DP. The PR layer  76  is exposed to light through the second mask M. 
         [0032]    Next, as shown in  FIGS. 4C ,  5 C and  6 C, first to third PR patterns  78   a,    78   b  and  78   c  are formed in the switching region S, the data pad region DP and the storage region C, respectively such that the second metal layer  74  is exposed by the first to third PR patterns  78   a ,  78   b  and  78   c.  The first PR pattern  78   a  has relatively low height in a center portion due to the half-transmitting portion B 3  of the second mask M. Then, the second metal layer  74 , the impurity-doped amorphous silicon layer  72  and the intrinsic amorphous silicon layer  70  are etched using the first to third PR patterns  78   a  to  78   c  as a mask. 
         [0033]    The second metal layer  74 , the impurity-doped amorphous silicon layer  72  and the intrinsic amorphous silicon layer  70  are continuously or separately etched depending on the metallic material of the second metal layer  74 . 
         [0034]    As shown in  FIGS. 4D ,  5 D and  6 D, first to third metal patterns  80 ,  82  and  86  are formed under the first to third PR patterns  78   a ,  78   b  and  78   c , and first to third semiconductor patterns  90   a ,  90   b  and  90   c  are formed under the first to third metal patterns  80 ,  82  and  86 . The second metal pattern  82  extends from the first metal pattern  80 , and the third metal pattern  86  having an island shape is formed in the storage region C. The first to third semiconductor patterns  90   a ,  90   b  and  90   c  include an intrinsic amorphous silicon pattern  70   a  and an impurity-doped amorphous silicon pattern  72   a.    
         [0035]    Next, the first to third PR patterns  78   a ,  78   b  and  78   c  are ashed such that the thinner portion of the first PR pattern  78   a  is removed to expose the first metal pattern  80 . At the same time, boundary portions of the first to third PR patterns  78   a ,  78   b  and  78   c  are also removed. As a result, the first to third PR patterns  78   a  to  78   c  are partially removed to form fourth to sixth PR patterns  79   a ,  79   b  and  79   c  exposing the first to third metal patterns  80 ,  82  and  86 , respectively. 
         [0036]    As shown in  FIGS. 4E ,  5 E and  6 E, the first to third metal patterns  80 ,  82  and  86  and the impurity-doped amorphous silicon layer  72   a  of the first to third semiconductor layers  90   a ,  90   b  and  90   c  are etched using the fourth to sixth PR patterns  79   a  to  79   c.  The first metal pattern  80  (of  FIG. 4D ) in the switching region S is etched to form source and drain electrodes  94  and  96 , the second metal pattern  82  (of  FIG. 6D ) in the data pad region DP is etched to form a data line  98  and a data pad  99 , and the third metal pattern  86  (of  FIG. 4D ) in the storage region C is etched to form a metal layer  97 . The intrinsic amorphous silicon layer  70   a  (of  FIG. 4D ) and the impurity-doped amorphous silicon layer  72   a  (of  FIG. 4D ) of the first semiconductor pattern  90   a  (of  FIG. 4D ) are etched to form an active layer  91   a  and an ohmic contact layer  91   b,  respectively. 
         [0037]    The active layer  91   a  and the ohmic contact layer  91   b  constitute a first semiconductor layer  91 . The active layer  91   a  is exposed through the ohmic contact layer  91   b  and is over-etched so that impurities do not remain on the active layer  92   a.  In addition, the second and third semiconductor patterns  90   b  and  90   c  (of  FIGS. 6D and 4D ) are etched to form second and third semiconductor layers  92  and  93 , respectively. An overlapped portion of the gate line  62  as a first storage electrode and the metal layer  97  as a second storage electrode constitutes a storage capacitor Cst with the gate insulating layer  68 , which is interposed between the gate line  62  and the first metal layer  97 , and the third semiconductor layer  93 . The fourth to sixth PR patterns  79   a ,  79   b  and  79   c  are then removed. 
         [0038]      FIGS. 4F ,  5 F, and  6 F show a third mask process. As shown in  FIGS. 4F ,  5 F, and  6 F, a passivation layer PAS is formed on the substrate  60  having the data line  98 . The passivation layer PAS is patterned using a third mask (not shown) to form a drain contact hole CH 1  exposing the drain electrode  96 , a storage contact hole CH 2  exposing the metal layer  97 , and a data pad contact hole CH 4  exposing the data pad  99 . Also, the passivation layer PAS and the gate insulating layer  68  are patterned using the third mask (not shown) to form a gate pad contact hole CH 3  exposing the gate pad  66 . 
         [0039]      FIGS. 4G ,  5 G and  6 G show a fourth mask process. As shown in  FIGS. 4G ,  5 G and  6 G, a transparent conductive material is deposited on the passivation layer PAS and patterned through a fourth mask (not shown) to form a pixel electrode PXL, a gate pad terminal GPT and a data pad terminal DPT. The pixel electrode PXL contacts the drain electrode  96  through the drain contact hole CH 1  and the metal layer  97  through the storage contact hole CH 2 . The gate pad terminal GPT contacts the gate pad  66  through the gate pad contact hole CH 3 , and the data pad terminal DPT contacts the data pad  99  through the data pad contact hole CH 4 . 
         [0040]    Through the above four mask process, the array substrate is fabricated. Compared to the five mask process, production costs and production time can be saved by the four mask process. 
         [0041]    However, as mentioned above, the intrinsic amorphous silicon layer of the second semiconductor layer protrudes beyond the data line. Accordingly, a wavy noise occurs and aperture ratio is reduced. 
         [0042]    Further, because the active layer is connected to the intrinsic amorphous silicon layer of the second semiconductor layer, a portion of the active layer is not covered by the gate electrode. Accordingly, the light leakage current is generated in the thin film transistor. Also, because the active layer should be formed thickly in consideration of the over-etching, fabrication time and product cost increase. 
         [0043]    Moreover, because the LCD device having the array substrate fabricated by the fourth mask process requires a black matrix having a width greater than that of the LCD device having the array substrate fabricated by the five mask process, aperture ratio is further reduce. 
       SUMMARY 
       [0044]    Accordingly, the present disclosure is directed to an array substrate for a liquid crystal display (LCD) device and a method of fabricating the same that substantially obviates one or more of the problems due to limitations and disadvantages of the related art. 
         [0045]    To achieve these and other advantages and in accordance with one aspect of the disclosure, an array substrate for a liquid crystal display (LCD) device includes a substrate having a pixel region, a gate line on the substrate, and a data line crossing the gate line to define the pixel region. A thin film transistor (TFT) includes a gate electrode connected to the gate line, an insulating layer on the gate electrode, an active layer on the insulating layer, an ohmic contact layer on the active layer, a source electrode connected to the data line and a drain electrode spaced apart from the source electrode. A pixel electrode connects to the drain electrode and is disposed in the pixel region. An opaque metal pattern is provided on end portions of the pixel electrode. 
         [0046]    In another aspect of the present disclosure, a method of fabricating an array substrate for a liquid crystal display (LCD) device includes forming a gate electrode on a substrate having a pixel region and a gate line connected to the gate electrode; forming an insulating layer on the gate electrode and the gate line, an active layer and an ohmic contact pattern on the insulating layer and corresponding to the gate electrode; forming source and drain electrodes on the ohmic contact pattern, the source electrode including a first source layer of a transparent conductive metallic material and a second source layer of an opaque conductive metallic material, the drain electrode includes a first drain layer of the transparent conductive metallic material and a second drain layer of the opaque conductive metallic material, forming a pixel region from a data line connected to the source electrode and that crosses the gate line, the pixel region being connected to the drain electrode and including a first pixel layer of the transparent conductive metallic material and a second pixel layer of the opaque conductive metallic material; and partially removing the second pixel layer through a fourth mask process to form a pixel electrode of the first pixel layer and an opaque metal pattern of the second pixel layer on end portions of the pixel electrode. 
         [0047]    It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the disclosure as claimed. 
     
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0048]    The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description serve to explain the principles of the disclosure. 
           [0049]      FIG. 1  is a schematic perspective view of a liquid crystal display (LCD) device according to the related art. 
           [0050]      FIG. 2  is a plane view of one pixel region of the array substrate fabricated by a four mask process according to the related art. 
           [0051]      FIGS. 3A and 3B  are cross-sectional views taken along the lines IIIa-IIIa and IIIb-IIIb of  FIG. 2 , respectively. 
           [0052]      FIGS. 4A to 4G  are cross-sectional views showing a fabrication process of a portion taken along the line IIIa-IIIa of  FIG. 2 . 
           [0053]      FIGS. 5A to 5G  are cross-sectional views showing a fabrication process of a portion taken along the line V-V of  FIG. 2 . 
           [0054]      FIGS. 6A to 6G  are cross-sectional views showing a fabrication process of a portion taken along the line VI-VI of  FIG. 2 . 
           [0055]      FIG. 7  is a plane view of one pixel region of an array substrate according to an exemplary embodiment of the present disclosure. 
           [0056]      FIGS. 8A to 8D  are cross-sectional views taken along the lines VIIIa-VIIIa, VIIIb-VIIIb, VIIIc-VIIIc and VIIId-VIIId of  FIG. 7 , respectively. 
           [0057]      FIGS. 9A to 9L  are cross-sectional views showing a fabrication process of a portion taken along the line VIIIa-VIIIa of  FIG. 7 . 
           [0058]      FIGS. 10A to 10L  are cross-sectional views showing a fabrication process of a portion taken along the line VIIIb-VIIIb of  FIG. 7 . 
           [0059]      FIGS. 11A to 11L  are cross-sectional views showing a fabrication process of a portion taken along the line VIIIc-VIIIc of  FIG. 7 . 
           [0060]      FIGS. 12A to 12L  are cross-sectional views showing a fabrication process of a portion taken along the line VIIId-VIIId of  FIG. 7 . 
       
    
    
     DETAILED DESCRIPTION 
       [0061]    Reference will now be made in detail to the preferred embodiments, examples of which are illustrated in the accompanying drawings. 
         [0062]    In an embodiment of the present disclosure, an array substrate is fabricated by a four mask process. The array substrate includes an active layer having an island shape on the gate electrode and a metal layer having a relatively small width at a boundary portion of a pixel electrode. 
         [0063]      FIG. 7  is a plane view of one pixel region of an array substrate according to an exemplary embodiment of the present disclosure. As shown in  FIG. 7 , a gate line  104  and a data line  146  cross each other on a substrate  100  to define a pixel region P. A gate pad  106  and a data pad  148  are formed at respective ends of the gate and data lines  104 ,  146 , respectively. A transparent gate pad terminal  142  is formed on and contacts the gate pad  106 . A thin film transistor (TFT) T is connected to the gate line  104  and to the data line  146 . The TFT T includes a gate electrode  102 , an active layer  122 , an ohmic contact layer (not shown), a buffer metal layer  126 , a source electrode  136  and a drain electrode  138 . The gate electrode  102  and the source electrode  136  are connected to gate line  104  and the data line  146 , respectively. The buffer metal layer  126  is formed between the ohmic contact layer and each of the source and drain electrodes  136 ,  138 . 
         [0064]    A pixel electrode  140  is connected to and extends from the drain electrode  138 . The pixel electrode  140  is disposed in the pixel region P. An opaque metal pattern MP is formed in a boundary portion of the pixel electrode  140  to minimize an alignment error of a black matrix (not shown) and increase aperture ratio. Moreover, since the pixel electrode has a relatively low resistance due to the opaque metal pattern MP, the pixel electrode can have a relatively thin thickness such that transmittance is improved. 
         [0065]    The gate line  104  and the pixel electrode  140  overlap each other to constitute a storage capacitor Cst such that an overlapped portion of the gate line  104  and an overlapped portion of the pixel electrode  140  function as a first storage electrode and a second storage electrode, respectively. The above-mentioned array substrate for the LCD device is fabricated by the four mask process. However, unlike the related art, a semiconductor layer does not exist under the data line  146 . 
         [0066]      FIGS. 8A to 8D  are cross-sectional views taken along the lines VIIIa-VIIIa, VIIIb-VIIIb, VIIIc-VIIIc and VIIId-VIIId of  FIG. 7 , respectively.  FIG. 8A  shows a switching region, a pixel region and a storage region,  FIG. 8B  shows a pixel region,  FIG. 8C  shows a gate region, and  FIG. 8D  shows a data region. 
         [0067]    As shown in  FIGS. 8A to 8D , the substrate  100  includes a pixel region P, a switching region S, a storage region C, a gate region G and a data region D. A portion of a gate region GL, where the gate line and the gate pad are formed, is defined as a storage region C where the storage capacitor is formed. Each pixel region P includes a switching region S. The data line and the data pad are formed in the data region D, and the TFT T is formed in the switching region S. 
         [0068]    The TFT T includes the gate electrode  102 , a first insulating layer  108 , the active layer  122 , the ohmic contact layer  124 , the buffer metal layer  126 , the source electrode  136  and the drain electrode  138 . A second insulating layer  150  is formed on the TFT T. The gate electrode  102  is formed on the substrate  100 , and the first gate insulating layer  108  is formed on the gate electrode  102 . The active layer  122  is formed on the gate insulating layer  108  and corresponds to the gate electrode  102 . The ohmic contact layer  124  is formed on the active layer  122  and the active layer  122  is exposed through the ohmic contact layer  124 . The buffer metal layer  126  is formed between the ohmic contact layer  124  and the source electrode  136  and between the ohmic contact layer  124  and the drain electrode  138 . Accordingly, the source electrode  136  and the drain electrode  138  are connected to the ohmic contact layer  124  through the buffer metal layer  126 . 
         [0069]    The source electrode  136  includes first and second source metal layers  136   a  and  136   b , and the drain electrode  138  includes first and second drain metal layers  138   a  and  138   b.  The first source metal layer  136   a  is formed of the same material and the same layer as the first drain metal layer  138   a.  For example, the first source metal layer  136   a  and the first drain metal layer  138   a  may include a transparent conductive material. In addition, the second source metal layer  136   b  is formed of the same material and the same layer as the second drain metal layer  138   b . For example, the second source metal layer  136   b  and the second drain metal layer  138   b  may include an opaque metallic material. 
         [0070]    When the first source metal layer  136   a  and the first drain metal layer  138   a  directly contact the ohmic contact layer  124 , the TFT T may have a relatively high contact resistance of the source and drain electrodes  136  and  138 . The buffer metal layer  126  may be formed between the first source and first drain metal layers  136   a  and  138   a  and the ohmic contact layer  124  to reduce the contact resistance. 
         [0071]    Moreover, the data line  146 , which extends from the source electrode  138  and is disposed in the data region D, has the same structure as the source electrode  138 . Namely, the data line  146  has a first data metal layer  146   a  and a second data metal layer  146   b.  The first and second data metal layers  146   a  and  146   b  are formed of the same material and in the same layer as the first and second source metal layers  136   a  and  136   b,  respectively. The data pad  148 , however, is disposed at one end of the data line  146  and is a single layer. The single layer of the data pad  148  is formed of the same material and the same layer as the first data metal layer  146   a.  Namely, the data pad  148  is formed of a transparent conductive material. The second insulating layer  150  covers the data line  146  and the data pad  148  is exposed through the second insulating layer  150 . 
         [0072]    The gate line  104  extends from the gate electrode  102  and is disposed in the gate region G. The gate pad  106  is disposed at one end of the gate line  104 . The first insulating layer  108  covers the gate line  104 , while the gate pad  106  is exposed through the first insulating layer  108 . The transparent gate pad terminal  142  is formed on the gate pad  106  and contacts the gate pad  106 . 
         [0073]    The gate line  104  and the pixel electrode  140  overlap each other to constitute the storage capacitor Cst such that an overlapped portion of the gate line  104  and an overlapped portion of the pixel electrode  140  function as a first storage electrode and a second storage electrode, respectively. 
         [0074]    The opaque metal pattern MP is formed in edge portions of the pixel electrode  140 . The opaque metal pattern MP has a desired width considering an alignment error. Aperture ratio is not reduced because of the opaque metal pattern MP. When a black matrix (not shown) to shield the data line  146  is formed on a counter substrate (not shown), the black matrix can be formed to have a relatively small width due to the opaque metal pattern MP. Moreover, since the opaque metal pattern MP is disposed in a boundary portion between the pixel electrode  140  and the black matrix (not shown), there is no light leakage between the pixel electrode  140  and the black matrix due to the opaque metal pattern MP. 
         [0075]    In the array substrate for an LCD device, the active layer  122  of amorphous silicon and the ohmic contact layer  124  of impurity-doped amorphous silicon have an island shape formed within the gate electrode  102  and an amorphous silicon layer is not formed under the data line  146 . Because the gate electrode  102  shields light from a backlight unit (not shown) under the array substrate, the active layer  122  is not exposed to the light and a light leakage current is not generated in the TFT T. Further, since the amorphous silicon layer is not formed under the data line  146  and does not protrude beyond the data line  146 , a wavy noise does not occur in the LCD device and the black matrix covering the protruding portion is not necessary. As a result, an aperture ratio of the LCD device is improved. Moreover, as mentioned above, because the pixel electrode  140  has a relatively small resistance due to the opaque metal pattern MP, the pixel electrode is formed to have a relatively thin thickness such that transmittance and brightness are improved. 
         [0076]    A four mask process for fabricating an array substrate for an LCD device is explained with reference to  FIGS. 9A to 9L ,  FIGS. 10A to 10L ,  FIGS. 11A to 11L  and  FIGS. 12A to 12L . 
         [0077]      FIGS. 9A to 9L  are cross-sectional views showing a fabrication process of a portion taken along the line VIIIa-VIIIa of  FIG. 7 .  FIGS. 10A to 10L  are cross-sectional views showing a fabrication process of a portion taken along the line VIIIb-VIIIb of  FIG. 7 .  FIGS. 11A to 11L  are cross-sectional views showing a fabrication process of a portion taken along the line VIIIc-VIIIc of  FIG. 7 .  FIGS. 12A to 12L  are cross-sectional views showing a fabrication process of a portion taken along the line VIIId-VIIId of  FIG. 7 .  FIGS. 9A to 9L  show the switching region and the storage region,  FIGS. 10A to 10L  show the pixel region,  FIGS. 11A to 11L  show the gate region, and  FIGS. 12A to 12L  show the data region. 
         [0078]      FIGS. 9A ,  10 A,  11 A and  12 A show a first mask process. As shown in  FIGS. 9A ,  10 A,  11 A and  12 A, a first metal layer (not shown) is formed on a substrate  100  by depositing one or more selected from a conductive metallic material group including aluminum (Al), aluminum alloy (AlNd), chromium (Cr), molybdenum (Mo), tungsten (W), titanium (Ti), copper (Cu) and tantalum (Ta). The first metal layer is patterned through a first mask process using a first mask (not shown) to form a gate electrode  102  in the switching region S, a gate line  104  and a gate pad  106  in the gate region G. The gate electrode  102  is connected to the gate line  104  and the gate pad  106  is formed at one end of the gate line  104 . The gate line  104  is also formed in the storage region C which functions as a first electrode of a storage capacitor. 
         [0079]      FIGS. 9B to 9E ,  10 B to  10 E,  11 B to  11 E and  12 B to  12 E show a second mask process. As shown in  FIGS. 9B ,  10 B,  11 B and  12 B, a first insulating layer  108 , an intrinsic amorphous silicon layer  110 , an impurity-doped amorphous silicon layer  112  and a second metal layer  114  are sequentially formed on the gate electrode  102 , the gate line  104  and the gate pad  106 . A first PR layer  116  is formed on the second metal layer  114 . 
         [0080]    The first insulating layer  108  may include at least one of an inorganic insulating material such as silicon nitride and silicon oxide, and the second metal layer  114  may include one or more selected from a conductive metallic material group including aluminum (Al), aluminum alloy (AlNd), chromium (Cr), molybdenum (Mo), tungsten (W), titanium (Ti), copper (Cu), copper (Cu) alloy and tantalum (Ta). The second metal layer  114  may include a material, e.g., molybdenum (Mo), which constitutes an ohmic contact with impurity-doped amorphous silicon and is available in a dry etching method. 
         [0081]    A second mask M 1  having a transmitting portion B 1 , a blocking portion B 2  and a half-transmitting portion B 3  is disposed over the first PR layer  116 . The blocking portion B 2  corresponds to the switching region S, the transmitting portion B 1  corresponds to the gate pad  106  and the half-transmitting portion B 3  corresponds to the data region D and the pixel region P. Note that an area of the blocking portion B 2  corresponding to the switching region S is smaller than an area of the gate electrode  102 . The first PR layer  116  is exposed to light through the second mask M 1  and then the exposed first PR layer  116  is developed. 
         [0082]    Next, as shown in  FIGS. 9C ,  10 C,  11 C and  12 C, first and second PR patterns  118   a  and  118   b  are formed on the second metal layer  114 . The first PR pattern  118   a  corresponds to the half-transmitting portion B 3  of the second mask M 1  and has a first thickness t 1 . The second PR pattern  118   b  corresponds to the blocking portion B 2  of the second mask M 1  and has a second thickness t 2  greater than the first thickness t 1 . The gate pad  106  is exposed through the first PR pattern  118   a.  In other words, the first PR layer  116  is partially removed to form the first PR pattern  118   a  and is not removed to form the second PR pattern  118   b.  And the first PR layer  116  is completely removed to expose the gate pad  106 . The second PR pattern  118   b  corresponds to the gate electrode  102 . 
         [0083]    Next, as shown in  FIG. 9D ,  10 D,  11 D and  12 D, the second metal layer  114 , the impurity-doped amorphous silicon layer  112 , the intrinsic amorphous silicon layer  110  and the first insulating layer  108  are removed using the first and second PR patterns  118   a  and  118   b  (of  FIGS. 9C ,  10 C,  11 C and  12 C) as a mask to form a gate pad contact hole CH 1  in the gate region G. The gate pad contact hole CH 1  exposes the gate pad  106 . 
         [0084]    And then, the first PR pattern  118   a  is removed to form a third PR pattern  120  in the switching region S. The second PR pattern  118   b  (of  FIG. 9C ) having the second thickness t 2  is partially removed to form the third PR pattern  120  having a third thickness t 3  corresponding to the difference of the first and second thicknesses t 1  and t 2 . The first PR pattern  118   a  having the first thickness t 1  is completely removed to expose the second metal layer  114 . 
         [0085]    Next, as shown in  FIGS. 9E ,  10 E,  11 E and  12 E, the second metal layer  114 , the impurity-doped amorphous silicon layer  112  and the intrinsic amorphous silicon layer  110  are patterned using the third PR pattern  120  as a mask to form an active layer  122 , an ohmic contact layer  124  and a buffer metal layer  126  on the first gate insulating layer  108  in the switching region S. Then, the third PR pattern  120  is removed. 
         [0086]    Because the active layer  122  has an island shape and is disposed within the gate electrode  102 , the active layer is not exposed by light emitted from a backlight unit (not shown) under the array substrate and there is no current leakage. 
         [0087]      FIGS. 9F to 9H ,  10 F to  10 H,  11 F to  11 H and  12 F to  12 H show a third mask process. As shown in  FIGS. 9F ,  10 F,  11 F and  12 F, a transparent metal layer  128  and an opaque metal layer  130  are sequentially formed on the substrate  100  having the active layer  122 , the ohmic contact layer  124  and the buffer metal layer  126 . The transparent metal layer  128  includes a transparent conductive material such as indium-tin-oxide (ITO) and indium-zinc-oxide (IZO), and the opaque metal layer  130  includes one or more selected from metallic a conductive material group including aluminum (Al), aluminum alloy (AlNd), chromium (Cr), molybdenum (Mo), tungsten (W), titanium (Ti), copper (Cu), copper (Cu) alloy and tantalum (Ta). Next, a second PR layer  132  is formed on the opaque metal layer  130 . 
         [0088]    A third mask M 2  having a transmitting portion B 1  and a blocking portion B 2  is disposed over the second PR layer  132 . The transmitting portion B 1  and the blocking portion B 2  at both sides of the transmitting portion B 1  respectively correspond to the switching region S and the storage region C, and the blocking portion B 2  corresponds to the gate pad  106 , the data region D and the pixel region P. The transmitting portion B 1  also corresponds to boundary portions between the pixel region P and the data region D. The second PR layer  132  is exposed to light through the third mask M 3  and then the exposed second PR layer  132  is developed. 
         [0089]    As shown in  FIGS. 9G ,  10 G,  11 G and  12 G, fourth, fifth, sixth and seventh PR patterns  134   a ,  134   b ,  134   c  and  134   d  are formed on the opaque metal layer  130  such that the opaque metal layer  130  is partially exposed by the fourth, fifth, sixth and seventh PR patterns  134   a ,  134   b ,  134   c  and  134   d.  The fourth, fifth, sixth and seventh PR patterns  134   a ,  134   b ,  134   c  and  134   d  correspond to the switching region S, the pixel region P and the storage region C, the gate pad  106  and the data region D, respectively. A center portion of the switching region S is exposed by the fourth PR pattern  134   a.    
         [0090]    Next, as shown in  FIGS. 9H ,  10 H,  11 H and  12 H, the opaque metal layer  130  and the transparent metal layer  128  are sequentially patterned using the fourth, fifth, sixth and seventh PR patterns  134   a ,  134   b ,  134   c  and  134   d  as a mask. As a result, the source electrode  136  and the drain electrode  138  are formed in the switching region S, and first and second pixel patterns  129  and  131  are formed in the pixel region P and the storage region C. Moreover, first and second gate pad terminal patterns  143  and  144  are formed on the gate pad  106 , and the data line  146  formed in the data region D. The source electrode  136 , the drain electrode  138  and the data line  146  have a double-layered structure formed from the transparent metal layer  128  and the opaque metal layer  130 . Namely, the source electrode  136  includes the first and second source metal layers  136   a  and  136   b,  the drain electrode  138  includes the first and second drain metal layers  138   a  and  138   b , and the data line  146  includes the first and second data metal layers  146   a  and  146   b.  The first source metal layer  136   a,  the first drain metal layer  138   a  and the first data metal layer  146   a  are formed of a transparent metallic material. The second source metal layer  136   b , the second drain metal layer  138   b  and the second data metal layer  146   b  are formed of an opaque metallic material. Moreover, the transparent metal layer  128  and the opaque metal layer  130  in the center portion of the switching region S are removed to partially expose the buffer metal layer  126 . Namely, the buffer metal pattern  126  is exposed between the source and drain electrodes  136  and  138 . Next, the fourth, fifth, sixth and seventh PR patterns  134   a ,  134   b ,  134   c  and  134   d  are removed. And then, the buffer metal layer  126  exposed between the source and drain electrodes  136  and  138  and the ohmic contact layer  124  under the exposed the buffer layer  126  are removed such that the active layer  122  is exposed. A contact resistance between each of the first source metal layer  136   a  and the first drain metal layer  138   a  and the ohmic contact layer  124  is reduced due to the buffer metal layer  126 . When the buffer layer  126  and the ohmic contact layer  124  are removed with a removing condition, the source electrode  136 , the drain electrode  138 , the pixel patterns  129  and  131 , the gate pad terminal pattern  141 , the data line  146  and the data pad pattern  147  are not etched. 
         [0091]      FIGS. 91 to 9L ,  10 I to  10 L,  11 I to  11 L and  121  to  12 L show a fourth mask process. 
         [0092]    As shown in  FIGS. 9I ,  10 I,  11 I and  12 I, a second insulating layer  150  is formed on the substrate  100 . The second insulating layer  150  includes an inorganic insulating material such as silicon nitride and silicon oxide. A third PR layer  152  is formed on the second insulating layer  150 , and a fourth mask M 3  having a transmitting portion B 1  and a blocking portion B 2  is disposed over the third PR layer  152 . The blocking portions B 2  correspond to at least the switching region S, and the transmitting portion B 1  corresponds to at least the pixel region P and the gate pad  106 . Moreover, the blocking portion B 2  corresponds to the data region D except for an end portion of the data region D. The transmitting portion B 1  corresponds to the end portion of the data region D. The blocking portion B 2  corresponding to the data region D has a width greater than the data line  146 . A width of the blocking portion B 2  corresponding to the data region D depends on the alignment error. And the data pad is to be formed in the end portion of the data region D. The third PR layer  152  is exposed to light through the fourth mask M 3  and then the exposed third PR layer  152  is developed. 
         [0093]    As shown in  FIGS. 9J ,  10 J,  11 J and  12 J, eighth, ninth, tenth, eleventh and twelfth PR patterns  154   a ,  154   b ,  154   c ,  154   d  and  154   e  respectively corresponding to the blocking portion B 2  of the fourth mask M 3  are formed on the second insulting layer  150 . The eighth PR pattern  154   a  is disposed in the switching region S, the ninth PR pattern  154   b  is disposed adjacent to the storage region C, the tenth PR pattern  154   c  is disposed in the data region D, the eleventh PR pattern  154   d  is disposed at both sides of the gate pad  106 , and the twelfth PR pattern  154   e  is disposed at both sides of the end portion of the data region D. Because the blocking portion B 2  corresponding to the data region D has a width greater than that of the data line  146 , the tenth PR pattern  154   c  covers boundary portions of the pixel region P. The second insulating layer  150  corresponding to the pixel region P, the gate pad  106  and the end portion of the data region D is exposed through the eighth, ninth, tenth, eleventh and twelfth PR patterns  154   a ,  154   b ,  154   c ,  154   d  and  154   e.    
         [0094]    Next, as shown in  FIGS. 9K ,  10 K,  11 K and  12 K, the second insulating layer  150 , the second pixel pattern  131 , the second gate pad terminal pattern  141  and the second data metal layer  146   b  in the end portion of the data region D are patterned using the eighth, ninth, tenth, eleventh and twelfth PR patterns  154   a ,  154   b ,  154   c ,  154   d  and  154   e  as a mask. As a result, a pixel electrode  140  of a transparent metal is formed in the pixel region P, the gate pad terminal  142  is formed on the gate pad  106 , and the data pad  148  is formed in the end portion of the data region D. The pixel electrode  140 , the gate pad terminal  142  and the data pad  148  are formed from the transparent metal layer  128 . Since the tenth PR pattern  154   c  cover the boundary portions of the pixel region P, the opaque metal layer  130  in the boundary portion of the pixel region P is not removed to form an opaque metal pattern MP on the pixel electrode  140  in the boundary portion of the pixel region P. Moreover, the pixel electrode  140  overlaps the gate line  104  in the storage region C. 
         [0095]    Next, as shown in  FIGS. 9L ,  10 L,  11 L and  12 L, the eighth, ninth, tenth, eleventh and twelfth PR patterns  154   a ,  154   b ,  154   c ,  154   d  and  154   e  are removed. As a result, a TFT T including the gate electrode  102 , the first insulating layer  120 , the active layer  122 , the ohmic contact layer  124 , the buffer metal layer  126 , the source electrode  136  and the drain electrode  138  is formed in the switching region S. Each of the source and drain electrodes  136  and  138  includes a double-layered structure of a first layer of a transparent metal material and a second layer of an opaque metal material. The pixel electrode  140  in the pixel region P includes a single layer of the transparent metal material and extends from the first drain metal layer  138   a  of the drain electrode  138 . The gate pad terminal  142  in the end portion of the gate region G includes a single layer of the transparent metal material and contacts the gate pad  106 . The data pad  148  in the end portion of the data region D includes a single layer of the transparent metal material and extends from the first data metal layer  146   a  of the data line  146 . In addition, the pixel electrode  140  overlaps the gate line  104  in the storage region C to constitute a storage capacitor Cst having the overlapped portion of the gate line  104  as a first storage electrode, the overlapped portion of the pixel electrode  140  as a second storage electrode and the first insulating layer  120  between the first and second storage electrodes as a dielectric material. 
         [0096]    An array substrate for an LCD device according to the present disclosure, where a semiconductor layer is not formed under a data line, is fabricated through the above four mask process. The four mask process of fabricating an array substrate for an LCD device according to the present disclosure may include: a first mask process of forming a gate electrode on a substrate, a gate line connected to the gate electrode and a gate pad at one end of the gate line; a second mask process of forming a first insulating layer exposing the gate pad, an active layer on the first insulating layer, an ohmic contact pattern on the active layer and a buffer metal pattern on the ohmic contact pattern; a third mask process of forming source and drain electrodes on the buffer metal pattern, a pixel pattern extending from the drain electrode, a gate pad terminal pattern contacting the gate pad, a data line extending from the source electrode and a data pad pattern at one end of the data line with a transparent metal layer and an opaque metal layer, and patterning the buffer metal pattern and the ohmic contact pattern to form a buffer metal layer and an ohmic contact layer; a fourth mask process of forming a second insulating layer on an entire surface of the substrate and patterning the pixel pattern, the gate pad terminal pattern and the data metal layer to form a pixel electrode, an opaque metal pattern on boundary portion of the pixel electrode, a gate pad terminal and a data pad of the transparent metal layer. 
         [0097]    As a result, in an array substrate for an LCD device according to the present disclosure, since a semiconductor layer is not formed under a data line, a wavy noise is prevented and aperture ratio is improved. In addition, because an active layer having an island shape is formed within a gate electrode, a light leakage current is prevented and properties of a thin film transistor (TFT) is improved. Further, because an opaque metal pattern is formed on a boundary portion of a pixel electrode, aperture ratio is improved. Moreover, because resistance of a pixel electrode is reduced due to an opaque metal pattern on a boundary portion of the pixel electrode, the pixel electrode can be formed to have a relative low thickness such that transmittance of the LCD device is improved. 
         [0098]    It will be apparent to those skilled in the art that various modifications and variations can be made in the organic electroluminescent device and fabricating method thereof of the present disclosure without departing from the spirit or scope of the disclosure. Thus, it is intended that the present disclosure cover the modifications and variations of this disclosure provided they come within the scope of the appended claims and their equivalents.