PATENT ABSTRACT
A helmet construction for protecting a user&#39;s head, and the brain within the cranium from impact forces, includes a shell contoured to the shape of the user&#39;s head, with cushioning along at least part of the shell interior and a chinstrap. The shell consists of three (or more) discrete panels that are physically and firmly coupled together providing rigid protection under most circumstances, but upon impact the panels move relative to one another, but not relative to the user&#39;s head, thereby permitting impact forces to be dissipated and/or redirected away from the cranium and brain within. Upon impact to the helmet, there are sequential stages of movement of the panels relative to each other, these movements initially being recoverable, but with sufficient vector forces the helmet undergoes structural changes in a pre-determined fashion, so that the recoverable and permanent movements cumulatively provide a protective ‘crumple zone’ or ‘shear zone’. The first two stages of protection arise from the design of the fasteners that have the ability to invaginate and collapse within themselves, and their design having a 45 degree angle, which will allow movement of a region of connected panels to translate along the fastener shaft. Both of these movements will be recoverable and provide a ‘functional crumple zone’. The final stage of protection arises from the braking function of the pins, as they are forced from one aperture through to the next, the direction and extent of which is determined by the impact force and direction. This final level of panel movement and protection is not recoverable and thus provides a ‘structural crumple zone’. Finally the fastener size and thickness, together with the thickness of webbing and distance between apertures, functions to provide varying degrees of resistance to impact forces, thus making the helmet design suitable for activities with different levels of impact speed and risk potential.

PATENT DESCRIPTION
RELATED APPLICATIONS  
       [0001]     This application is a continuation-in-part of U.S. patent application Ser. No. 10/867,667, filed 16 Jun. 2004 and entitled “Protective Head Covering Having Impact Absorbing Crumple or Shear Zone”, and which is filed as a continuation-in-part of U.S. patent application Ser. No. 10/372,938, filed 26 Feb. 2003, entitled “Sports Helmet Having Impact Absorbing Crumple or Shear Zone”, and which issued to U.S. Pat. No. 6,751,808 on 22 Jun. 2004.  
       SCOPE OF THE INVENTION  
       [0002]     The present invention relates to a protective head covering which, for example, may be used as a hard hat or sports helmet, and which is characterized by two or more parts or panel sections which are joined so that upon the application of a minimum impact force, the parts permit predetermined and controlled movement relative to each other in increments, via a series of mechanisms, to function overall as an impact absorbing ‘crumple’ or ‘shear zone’.  
         [0003]     Thus while providing the usual protection to the head from puncture or direct compressive force, this helmet will provide unique additional and much needed protection by absorbing and/or redirecting the impact forces across the skull, rather than transferring them through the cranium to the brain inside, as currently is the norm. If an egg is shaken hard, the yoke will break inside, as the transfer of forces cause the yoke to dash upon the insides of the shell, while the shell itself remains undamaged. Known as a ‘contre’ coup&#39; injury, this is how ‘shaken baby syndrome’ injuries occur and is well documented as the mechanism of injury most responsible for the majority of brain trauma; not actual skull fractures. It is inherent in any fall or impact to the head and urgently needs to be addressed in helmet design. The present invention function to prevent this analogy happening to the delicate brain, which like the yoke is surrounded by fluid within a hard and unyielding shell, or cranium. 
     
    
     BACKGROUND OF THE INVENTION  
       [0004]     The use of helmets to protect the head from injury has been done through the centuries, and for a variety of activities ranging from warfare to the more common uses today of sports and recreation. Typical helmet construction consists of a rigid or semi-rigid shell formed into a generally domed-shape, which covers the majority of the user&#39;s head and frequently incorporates a chinstrap to secure the shell in the preferred position on the head. Depending upon the shell construction, padding or cushioning may also be provided along the inside of the shell for increased comfort, better fit and to assist in the absorption of any impact forces.  
         [0005]     Helmets from their first use to today, have essentially been an artificial skull over the human skull and thus only duplicate the same protection the natural skull is already providing, without adding any more safety dimensions. In fact, the extra ‘skull’ serves to increase the weight of the head relative to the neck muscles, which is well-researched cause of both soft tissue and bone injuries. More important for injuries, this additional weight increases the acceleration potential ((increased) mass×velocity) of the brain inside the cranium, after impact.  
         [0006]     Conventional helmets are formed from molded semi-rigid polystyrene or Styrofoam™ bonded to a plastic outer skin, or the hard rigid shell is lined with soft padding. There is an important disadvantage and negative safety feature inherent with both of these common conventional helmet styles. In order to provide sufficient protection from impact forces, heretofore it has been the practice of the helmet manufacturers to form the polystyrene shell layer with a thickness of one inch or more, and if the padding is for comfort it is often of similar thickness. As a result, when worn, these sports helmets project outwardly a distance of two inches or more from the wearer&#39;s head, increasing the diameter of the natural skull and adding physical disproportion of head to shoulder/torso, for optimal muscular control.  
         [0007]     Upon impact from anything other than a true perpendicular force vector, the skull/helmet combination acts as a fulcrum as the neck and body ‘bends’ around it. With increased diameter, the range and magnitude of ‘bend’ at the fulcrum is dramatically increased and ultimately, the quantity and quality of associated injuries. This is one of the most common ways for avulsion of bone, discs and muscles and it is the classical method for cervical nerve root stretch, rupture or avulsion. Termed a ‘zinger’ in its mild, temporary form, permanent total nerve loss results when the ‘bending’ injury is more severe. Larger diameter and/or added weight invariably increase rotational force potential and rotation, according to whiplash research, is the most destructive.  
       SUMMARY OF THE INVENTION  
       [0008]     Accordingly, the present invention strives to overcome some of the disadvantages of prior art helmets by a) providing a protective head covering or helmet that is closer in weight and size to the user&#39;s anatomical head, thereby minimizing resultant disproportion between the head with helmet and the neck/torso and by b) redirecting or dissipating injurious forces away from the head and brain, by using multiple connected or interlocking component panels that will move relative to each other in predetermined directions and increments, effectively producing a ‘crumple’, ‘slide’ or ‘shear’, hereinafter are generally referred to as a “crumple zone”.  
         [0009]     A practical advantage with the present invention that also improves safety, is that the multiple portions or panels, enable better customizing to fit different head shapes such as oval, oblong and round, not just adapt to sizes. Parents will be able to customize the helmets as their children grow, thus avoiding the dangerous habit of buying oversized helmets so that the child will ‘grow into it’. A frontal fall in a helmet that is too large, forces the helmet backwards and can force the back of the helmet into the neck at the base of the skull, at the anatomical area of the brain stem, with tragic results often worse than if a helmet had not been worn at all.  
         [0010]     A further safety feature of the present invention exists in that because of the interconnected or interlocking panels, absorbing or re-directing force vectors along predetermined, incremental stages, any rotational vectors at the time of impact will be decreased or changed to linear vectors, thereby reducing the risk of the very damaging rotational injuries to the nerve roots and/or brain stem. The present helmet most preferably is designed to absorb kinetic and/or potential energy at the time of the fall/impact, and transfer it along more controlled, less damaging vectors away from the head and brain.  
         [0011]     A practical consideration is that the helmet design should be lightweight, comfortable and versatile enough to accommodate not only most recreational and sporting activities including bicycling, snowboarding, skateboarding, roller blading, horseback riding and with minimal modifications to protect the face, more aggressive activities such as hockey and football, but also will provide head protection as a motorcycle helmet, as an army helmet in military applications, or as a hard hat in construction and mining applications. Thoughts have been given to aesthetics, since a helmet cannot protect if it is not worn and thus, especially for the high risk, energetic youths, this design allows for simple dressing with caps to provide ‘visual appeal’.  
         [0012]     There has been a desperate call from the professional community treating head injuries, for a radically different helmet design, away from the ‘skull over the skull’ concept, to one that incorporates current knowledge of how head, neck and especially ‘contre’ coup&#39; injuries occur. The design of this helmet focuses first on accepted injury mechanisms and then simulates some of the effective structural features used in automobiles to reduce passenger injuries and some used in building structures to reduce earthquake damage. If the impact is severe enough, the final stages of the helmet ‘crumple zone’ will allow structural alterations, similar to vehicle crumple zones, thereby minimizing transfer of injurious forces to what it is protecting.  
         [0013]     One possible basic helmet basic design includes an ‘I’ shaped central convex shaped component extending across the vertex/top of the skull, with the shorter extensions covering the forehead and base of the skull. In addition to this, there are two lateral convex components covering the sides of the skull, which interlock and join the centrepiece to complete the helmet. The three panels may be physically joined together in several ways concurrently, including a slot/tab arrangement or through the use of mechanical fasteners such as permanent or removable screws, pins, clips and/or rivets and the like. The slots/tab configurations and the fasteners allow incremental, predetermined movement, between the component parts upon impact.  
         [0014]     Where pins or rivets are used to connect the two lateral helmet panels to the central one and the many holes for them, the pins contribute to the first two levels of protection. As a result of their structure, orientation and when impact forces are very high, the pin strength and ability to break though from the hole they were in, to the adjacent one(s) acts to absorb impact forces. All of these levels of protections function within the helmet structure and design, leaving the head and skull inside as little involved as possible.  
         [0015]     In a preferred construction, convex, central panel preferably has two layers of material, separated by a small space that is greatest at the vertex and decreases towards the edges where the two pieces ultimately merge. While the overall shape may be similar to a generally “I” shape, optionally, there may be perpendicular finger like projections along it&#39;s length. The projections may furthermore be the means whereby the central panel is connected to the two lateral panels. The two lateral components, also generally convex, may similarly consist of two layers that are separated by a small space, but in these panels the space will be negligible at the inferior margins, widening increasingly towards the superior aspect, where the space would remain open just enough to admit the finger like projections from the central panel, thereby completing the full head helmet. The projections along the length of the central panel will invaginate between the two layers of the lateral side panels, being firmly fastened by means of rivets or pins.  
         [0016]     Pins/rivets are attached at all of the central panel projections, where the double thickness has merged until there is no longer air space between. These central panel projections will with many location choices of complementary holes in the lateral panels, connect and complete the full head helmet. This provides exceptional customization, not only to the size of the wearer&#39;s head but also to the shape, be it round, oblong, oval, broader at the front or otherwise. The holes not used to fix the three panels together, along with the spaces between the fingers like projections will additionally function for ventilation and cooling; an important feature since almost three-quarters of body heat is given off at the head.  
         [0017]     The pins/rivets used for the helmet optionally may have two pieces that screw together, thereby joining the lateral and central helmet panels as the two pieces of the rivet are fastened together, possibly allowing some internal residual motion between the two pieces of rivet. The pins/rivets might be attached at an angle such as forty-five degrees, and although secure once fastened, these pins/rivets may be disassembled, allowing readjustment of the helmet size and shape. The protective mechanisms would engage in stages and summate to form the ‘crumple zone’ when necessary for optimal protection of the delicate head and brain within.  
         [0018]     With impact at a side panel over the ear for example, the pins/rivets first hold firm; then allow some internal movement at the site joining the lateral and central panel projections; then if the pins/rivets are angled and the force vectors are strong enough, the impacted panel would be ‘shifted’ somewhat along the specific direction and linear line of the angled pin/rivet; and finally when the impact is very severe, the pin/rivet would break through to the adjacent hole(s), thereby braking or reducing the overall magnitude of the impact force. It is to be appreciated that the fastener/projection contact and subsequent projection deformation, allow the panels to move relative to each other, and more preferably so that the fastener assumes an orientation located at least partially in a next adjacent opening. It is to be appreciated that the relative movement of the panels and the deformation of the webs act to gradually dissipate the energy of the impact force, without translating the energy to the wearer&#39;s skull and more important the brain.  
         [0019]     In an alternate possible embodiment, the helmet design includes a central convex shaped shell which is provided with a single, or more preferably multiple layered outer shell panel or portion, and an inner shell panel or portion. The shell is sized to cover at least part of one or more of the front, top and rear portions of the user&#39;s head, with the inner shell portion having a curved shape which is generally complimentary to the outer portion. A fastener is provided to secure the inner shell portion to the outer shell portion. Preferably, the fastener is operable to couple the shell portions to each other under an adjustable compressive tension, and which for example, most preferably may be adjustably selected to allow limited sliding movement of the inner and outer shell portions relative to each other, upon the application of a predetermined minimum force thereto.  
         [0020]     In a more preferred construction, at least one overlapping area, one or both of the inner or outer shell portions are provided with a plurality of recesses therein. The recesses may be in the form of depressions, indentations, or in a simplified construction, through-apertures which extend through the shell portions. A locating member such as a boss, a stud, a spherical Nylon™ or other plastic bearing, or other suitable protuberance is provided, so as to locate at least partially within a selected recess when the inner and outer shell portions are coupled in an initial position to each other. The locating member, bearing or the like advantageously may be used to assist in absorbing impact forces. In particular, on the application of a predetermined minimum force to the helmet, the outer shell portion will tend to move relative to the inner shell portion. As relative movement occurs, the locating member is urged from its position in partial engagement within a first selected recess, sliding outwardly therefrom and into a next adjacent recess. It is to be appreciated that the relocation and reengagement of the locating member within next adjacent recess as the inner and outer shell portions slide relative to each other bearing or the like acts dissipate impact forces, preventing therein transmittal to the helmet user.  
         [0021]     The final sizing of helmet and extent to which it covers the user&#39;s forehead, occiput or temporal/lateral area of the skull, will depend somewhat to the degree of head protection sought for that particular activity or sport. However the construction will ensure a standard of skull coverage, which will offer the customary head protection, such as resilient cushioning straps and the like, in addition to the much needed improvements with the moving panels  
         [0022]     Where, for example, this design is to be used as a bicycle, roller blading or horseback-riding helmet, typically the sides of the shell portion would not extend below the user&#39;s ear or below the base of the skull at the back. Where the helmet is modified for use in other more aggressive and/or higher speed sports, or to suit military needs, it is to be appreciated that the helmet configuration would be adapted to provide increased coverage to the user&#39;s head, typically by extending in the rear beyond the base of the user&#39;s skull and laterally at least to the user&#39;s cheek bones on each side.  
         [0023]     The ‘crumple zone’ characteristic of this helmet design is accomplished through overlapping levels of protection, where each aspect addresses a specific range of impact magnitude which when exceeded, transfers the forces to the next level of protection.  
         [0024]     By means the of interlocking or interconnecting and force re-directing panels, the present helmet design remains closer to the natural head size and weight thereby; a) avoiding the increased injury risks noted above and b) providing equitable skull protection for simple direct impact and most important of all c) uniquely minimizing the most common and destructive ‘contré coup’ injuries.  
         [0025]     Accordingly, in one aspect, the present invention resides in a helmet for protecting a user&#39;s head from impact forces, said helmet comprising, a generally dome shaped shell, said shell being formed from a rigid or semi-rigid material and sized and contoured to cover a surface of said user&#39;s head to be protected, said shell including a first portion and a second portion, a plurality of locating recess formed in a region of said first portion, the recesses being delineated from a next immediately adjacent recess by a web member, said second portion including at least one locating boss positioned to align with a selected one of said recesses when part of said second portion is located substantially in overlying juxtaposition with said first portion, and a fastener coupling the first portion in overlying juxtaposition with the second portion, under a tension selected so that the application of a predetermined minimum force to at least one of said first portion and said second portion enables relative movement of the at least one boss from the selected one of said recesses into a next adjacent recess and the limited movement of said first portion relative to said second portion.  
         [0026]     In another aspect, the present invention resides in a protective head covering for protecting a user&#39;s head comprising a generally rigid shell, the shell including a central portion contoured so as to substantially cover the upper front and rear portions of said user&#39;s head, and having an outer portion and an inner portion, a first array of recesses in a first one of said inner portion and said outer portion, at least one coupling member for engagement with a selected one of said recesses of said first array, said coupling member engaging the second other one of said inner portion, a fastener coupling the inner portion to the outer portion under a tension selected whereby the application of a predetermined minimum force to the central portion results in the limited movement of the inner portion relative to said outer portion, and the movement of the coupling member in the direction of impact forces from the selected recess into at least one next adjacent.  
         [0027]     In a further aspect, the present invention resides in a helmet for protecting a user&#39;s head from frontal and side impacts, said helmet comprising, a generally dome shaped shell, said shell sized and contoured to substantially cover said user&#39;s head, and including an outer, central member elongated longitudinally so as to extend across front and rear portions of said user&#39;s head and an inner central member sized for overlying a portion of said user&#39;s head and provided in overlying juxtaposition with a part of said central member, at least one of the outer central member and the inner central member including a first array of a plurality recesses formed therein, the other one of said outer central member and the inner central member including a locating boss positioned so as to align with a selected one of said plurality of recesses in said first array, and at least one fastener connecting the inner central member to the outer central member under a tension selected, whereby the application of said predetermined minimum force to at least one of the outer central member and the inner central member enables both relative sliding movement of the boss into a next adjacent recess and the limited relative movement of the outer and inner central members. 
     
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0028]     Reference will now be had to the following detailed description taken together with the accompanying drawings in which:  
         [0029]      FIG. 1  shows a perspective view of a bicycle helmet construction in accordance with a first preferred embodiment of the invention, as used in position on a user&#39;s head;  
         [0030]      FIG. 2  illustrates a cross-sectional view of the helmet construction shown in  FIG. 1  taken along lines  2 - 2 ;  
         [0031]      FIG. 3  illustrates a partial exploded perspective view of the helmet construction of  FIG. 1  showing the manner of interconnecting the panels;  
         [0032]      FIGS. 4   a  and  4   b  illustrate partial perspective views showing the limited relative movement of the shell panel portions in the absorption of impact forces;  
         [0033]      FIGS. 5   a  and  5   b  illustrate cross-sectional views showing the limited relative movement of the panel portions in absorbing a side impact force;  
         [0034]      FIG. 6  illustrates a partial exploded perspective view of a helmet construction in accordance with a further embodiment of the invention;  
         [0035]      FIG. 7  illustrates a perspective view of a bicycle helmet construction in accordance with another embodiment of the invention;  
         [0036]      FIG. 8  illustrates an alternate construction for a connecting fastener used in securing the panel portions of the helmet construction of  FIG. 7 ;  
         [0037]      FIG. 9  shows an exploded cross-sectional view of a helmet construction in accordance with a further embodiment of the invention, illustrating the positioning of inner and outer shell panels;  
         [0038]      FIG. 10  shows a cross-sectional view of the helmet construction of  FIG. 9  with the inner and outer panels in a first initial coupled arrangement;  
         [0039]      FIG. 11  shows an enlarged partially exploded view of the helmet construction of  FIG. 10 ;  
         [0040]      FIG. 12  shows an enlarged partial cross-sectional view of the helmet construction of  FIG. 10  following impact by a predetermined threshold force, illustrating the relative displacement of the outer panel relative to the inner panel;  
         [0041]      FIG. 13  shows a partial perspective view of the inner shell panel used in helmet construction of  FIG. 10 ;  
         [0042]      FIG. 14  shows a partial cross-sectional view of a helmet construction showing the manner of the interconnecting inner and outer panels in accordance with a further embodiment of the invention; and  
         [0043]      FIG. 15  shows a partial cross-sectional view of a helmet construction showing the manner of the interconnecting inner and outer panels in accordance with a further embodiment of the invention. 
     
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS  
       [0044]     Reference may first be had to  FIG. 1  which illustrates a bicycle helmet construction  10  for use in protecting a user&#39;s head  12  from impact forces, which for example would occur if the wearer was struck by a car or otherwise was thrown from a bicycle (not shown). The helmet construction  10  includes a generally domed shaped shell  14  which is secured in place on top of the user&#39;s head  12  by a releasable chin strap  16 . The chin strap  16  is of a conventional two-piece design and is secured at each of its ends  18   a , 18   b  ( FIG. 2 ) to a respective longitudinal side portion of the shell  14 . As shown best in  FIG. 2 , the shell  14  has a size and contour selected so as to substantially cover the top of the user&#39;s head  12  and extends symmetrically in the front-to-back direction about a vertical central axis A-A 1  ( FIG. 2 ). The inner surface  20  of the shell  14  which is immediately adjacent to the user&#39;s head  12  is lined with strips of resiliently compressible foam cushioning  22 . The cushioning  22  assists in maintaining the shell  14  comfortably in the correct position on top of the user&#39;s head  12  and furthermore, advantageously acts to assist in the absorption of impact forces.  
         [0045]     The shell  14  is composed of three separate or discrete panels  26 , 28 , 30  which, as will be described, are interconnected to provide the shell  14  with its contoured dome shape. Each of the panels  26 , 28 , 30  are made of rigid or semi-rigid plastic which is generally curved to a corresponding portion of the user&#39;s head, and have a cross-sectional thickness selected to provide the desired degree of impact protection. In the case of a bicycle helmet, the plastic used to form the panels  26 , 28 , 30  would have a cross-sectional thickness of about 1 to 2 mm, however, thicker or thinner panel constructions could be used. As shown in  FIG. 2 , the panel  26  which covers the right side of the user&#39;s head  12  is formed in the mirror construction to the panel  30  used to cover the left side. The panels  26 , 28 , 30  are interconnected by physically coupling the right side panel  26  and the left side panel  30  to the central panel  28  by a series of two-piece rivets  38 . As shown best in  FIG. 3 , the rivets  38  are configured to be assembled in a releasable screw-fit arrangement and include a male portion  40  and a female portion  42 . Both portions  40 , 42  of the rivet include a respective shaft  44  and an enlarged diameter head  46 . The shaft  44  of the male portion  40  is characterized by an externally threaded tip. The shaft  44  of female portion  42  includes an internally threaded socket sized to receive the threaded tip of the male potion  40  in a screw fit.  
         [0046]      FIG. 2  shows best the right side and left side panels  26 , 30  as being formed with a double sidewall  50   a , 50   b  construction. The sidewalls  50   a , 50   b  of each panel  26 , 30  are spaced apart in a generally parallel relationship to each other, and merge at an outermost edge bight  52 . The sidewalls  50   a , 50   b  and bight  52  defining an interior cavity  56  which is open along an innermost edge  58  spaced closest towards the axis A-A 1 .  FIG. 3  shows best the innermost edge  58  of each side panel  26 , 30  as including three longitudinally spaced cut-outs or recesses  60   a , 60   b , 60   c . The recesses  60 , 60   b , 60   c  extend inwardly through both sidewalls  50   a , 50   b  a distance towards the bight  52  and delineate four remaining tab portions  62   a , 62   b , 62   c , 62   d  which, as will be described, in assembly overlap part of the central panel  28 .  
         [0047]     The central panel  28  extends in the longitudinal direction from its front edge  64  at about the brow of the user&#39;s head  12  rearwardly to rear edge (not shown) at about the base of wearer&#39;s skull. In the lateral direction, the panel  28  is symmetrical about the axis A-A 1  and most preferably spans between generally parallel longitudinal edge portions  66  spaced generally above the user&#39;s ears  69  ( FIG. 2 ). Three recesses  68   a , 68   b , 68   c  ( FIG. 3 ) extend inwardly towards the axis A-A 1  from each respective side edge portion  66  of the panel. As shown in  FIG. 1 , the recesses  68   a , 68   b  and  68   c  are formed with a complementary size and spacing selected so as to align with the recesses  60   a , 60   b , 60   c  of a respective side panel  26 , 30  when the panel sections  26 , 28 , 30  are interconnected, so as to form ventilation holes ( 71 ) through the shell  14 . If desired, however, additional ventilation holes could also be provided through one or more portions of the central panel  28  and/or either both side panels  26 , 28 . The recesses  68   a , 68   b , 68   c  also function to delineate four outwardly projecting tab portions  70   a , 70   b , 70   c , 70   d  along each side portion  66 .  
         [0048]     As seen best in  FIG. 1 , four arrays of aligned apertures  72   a , 72   b , 72   c , 72   d  are formed through both sidewalls  50   a , 50   b  of each tab portion  62   a , 62   b , 62   c , 62   d , respectively, in each panel  26 , 30 .  FIGS. 4   a  and  4   b  show best the arrays  72   a - d  as each consisting of a number of adjacent larger central openings  74 . The central openings  74  each having a radial diameter which is selected greater than the diameter of the shaft  44  portions of each rivet  38 , but less than the diameter of the rivet heads  46 . A series of smaller peripheral openings  76  are provided extending radially about the central openings  74 . The smaller openings  76  have a diameter which is selected smaller than the diameter shaft portions  44  of the rivets  38 . Similarly, an array of apertures  80   a , 80   b , 80   c , 80   d  is formed in each respective tab portion  70   a , 70   b , 70   c , 70   d  along each longitudinal side  66  of the central panel  28 . For clarity,  FIG. 3  shows only the aperture arrays  72   b  formed in panel  26  together with an aperture array  80   b  formed in the adjacent portion of the central panel  26 . The aperture arrays  80   a - d  of the central panel  28  are shown having a series of larger diameter central openings  82  ( FIG. 3 ) surrounded by smaller peripheral openings  84  which correspond in size and positioning to the pattern of openings  74 , 76  in the array  72   b  of the side panel  26 . It is to be appreciated that although  FIG. 3  illustrates the aperture array  80   b  and the adjacent aperture array  52   b  of the panel  26  for clarity, it is to be appreciated as is shown in  FIG. 1 , each longitudinal side of the central panel  28  is provided with a corresponding number of aperture arrays  80   a , 80   b , 80   c , 80   d  corresponding to those of the panels  26 , 30 .  
         [0049]      FIGS. 5   a  and  5   b  show best the central openings  74  and  76  of the arrays  72   a , 72   b  as extending through both of the sidewalls  50   a , 50   b  in an aligned orientation. The openings  74 , 76  are defined by and separated from a next immediately adjacent opening  74  or  76 , by a web  90  of plastic which is used to form the shell  14 . The webs  90  have a lateral extent having regard to the thickness of the sidewalls  50   a , 50   b  selected to permit the deformation of the web  90  upon a predetermined minimum force (shown by arrow  100  in  FIGS. 4   a  and  5   b ). As with the openings  74 , 76 , the openings  82 , 84  of the aperture arrays  80   a - d  are also delineated from a next immediate opening  82 , 84  by a like web  90  of plastic used in the formation of the central panel  28 . The webs  90  of the central panel  28  have a lateral extent and thickness selected so as to preferably permit their deformation upon the application of the predetermined minimum force  100  thereto.  
         [0050]     As shown best in  FIG. 3 , the use of removable rivets  38  advantageously permit adjustment in the relative positioning of the shell panels  26 ,  28  and  30 . This adjustable positioning enables the helmet assembly  10  to be fitted to differing sized heads  12 . In particular, in assembly of the shell  14 , the outer tab portions  70   a - d  of each side  66  of the central panel  28  are fitted between the sidewalls  50   a , 50   b  and into the interior cavity  56  of each side panel  26 , 30 , respectively. The panels  26  and  28 , and  28  and  30  are positioned so that the aperture arrays  80   a , 80   b , 80   c , 80   d  in each peripheral edge portion  66  at least partially align with respective aperture arrays  72   a , 72   b , 72   d , 72   d  formed through the panels  26 , 30 . Once so positioned, the panels  26 , 28  are moved relative to the central panel  28  either towards or away from the axis A-A 1  to achieve the desired fit for the helmet assembly  10  with at least one selected larger opening  74   a , 82   a  in each array  72   a , 80   a ,  72   b , 80   b ,  72   c , 80   c  and  72   d , 80   d  aligned. Once the desired relative positioning of the shell panels  26 , 28 , 30  has been achieved, the shaft  44  of the male portion  40  of the rivets  38  are inserted through the selected aligned openings  74   a , 82   b  ( FIG. 5   a ) and the female portion  42  of the rivet  38  is thereafter coupled thereto by the threaded engagement of the socket with the threaded tip of portion  40 . Although not essential, most preferably, the enlarged heads  46  of the male and female portions  40 , 42  of each rivet  38  are offset relative to each other. As shown best in  FIG. 3 , the rivet head offset is selected so that the shaft  44  of the assembled rivet  38  extends generally in a direction inclined in the direction of a likely impact force (shown by arrow  100 ).  
         [0051]     The helmet assembly  10  advantageously acts to absorb and dissipate an impact force  100  without the requirement of thick layers of padding or cushioning. It is to be appreciated, that the shell  14  may thus be provided with a comparatively smaller profile than a conventional bike helmet and, for example, could be formed so as to extend less than two inches, and more preferably less than one inch beyond the radial extent of each side of the wearer&#39;s head  12 .  
         [0052]     In particular, as shown best in  FIGS. 4 and 5 , upon the application of a predetermined minimum impact force (arrow  100 ) which, for example, could be selected as the force which occurs when a user falls and strikes his head  12  against an object, the impact force  100  acts on the panel  26  (or alternately the panel  28  or panel  30 , depending upon the point of impact). The impact of a force  100  exceeding the predetermined minimum force results in the movement of the panel  26  in the direction of arrow  120  ( FIG. 5   b ) relative to the panel  28 . In particular, the force  100  urges the panel  26  in movement relative to the remainder of the helmet assembly  10 . As the panel  26  moves, the shafts  44  of the assembled rivets  38  are brought into bearing contact with the webs  90  which define the selected aligned openings  74   a , 82   a . As the side panel  26  moves, the rivets  38  are forced against the webs  90 , resulting in their deformation, as for example is shown in  FIGS. 4   b  and  5   b  and the resulting relocation of each rivet  38  into a position aligned in a next adjacent opening  74   b , 82   b  as shown in  FIG. 4   b . It is to be appreciated that if a sufficient impact force  100  occurs, the portions  26 , 28  continue in relative movement, with the rivets  38  continuing to bear against and deform the webs  90  of adjacent openings  74 , 82 . As such, the webs  90 , in response to the impact force  100 , sequentially deform in the direction of the applied impact force  100  thereby absorbing and dissipating the impact force  100  and permitting limited relative movement of the panel  26  relative to the panel  28 .  
         [0053]     It is to be appreciated that the presence of smaller peripheral openings  76 , 84  are provided as an added safety feature. In particular, the use of smaller diameter openings  76 , 84  which have a diameter smaller than the shaft  44  of the assembled rivets  38  advantageously prevent the panels  26  and  28 , and  28  and  30  from being connected whereby the application of an impact force  100  would not be absorbed by a deformable web  90 .  
         [0054]     Although  FIG. 3  illustrates the aperture arrays  72 , 80  as including a series of larger central openings  74 , 82  surrounded by a number of smaller diameter openings  76 , 84 , respectively, the invention is not so limited. If desired, the smaller diameter openings  76 , 84  may be provided only about a portion of the openings  74 , 82 , as for example, aligned in the direction of likely impact forces, or for that matter they may be omitted in their entirety.  
         [0055]     It is to be appreciated that the construction of the helmet assembly  10  permits the shell  14  to be formed with comparatively thinner profile, while still dissipating impact forces  100 . As such, the helmet assembly  10  may be closer fitted to the actual dimension of a user&#39;s head, and minimizes the likelihood that the wearer could suffer neck or soft tissue injuries which are associated with conventional helmet constructions.  
         [0056]     Although FIGS.  1  to  5  illustrate the central panel  28  of the shell  14  as having a series of aperture arrays  80   a - d  formed along each edge portion  66  thereof, the invention is not so limited.  FIG. 6  illustrates a partial perspective exploded view of a helmet assembly  10  in accordance with a further embodiment of the invention wherein like reference numerals illustrate like components. In  FIG. 6 , the longitudinal sides  66  of central panel  28  are provided with a series of single apertures  94   a , 94   b , 94   c , 94   d  in each tab portion  70   a , 70   b , 70   c , 70   d , respectively. The apertures  94   a - d  have a size corresponding to the larger central openings  74  of the arrays  72   a - d  so as to permit insertion of a rivet  38  shaft  44  through the aperture  94  when aligned with a corresponding central opening  74  to couple the panels  26 , 28  and  28 , 30 .  
         [0057]     It is to be appreciated that with the construction of helmet assembly  10  shown in  FIG. 6 , the application of an impact force upon one of the panels  26 , 28  or  28 , 30  results in their relative sliding movement and the deformation of only the webs  90  which define the openings  74 , 76 .  
         [0058]     Although FIGS.  1  to  6  describe the right and left side panels  26 , 30  of the helmet assembly  10  as having a double wall  50   a , 50   b  construction, the invention is not so limited. It is to be appreciated that if desired, the central panel  28  could alternately be provided with a double wall construction, or for that matter only panels  26 , 28 , 30  having a single wall construction could be used.  
         [0059]     Although FIGS.  1  to  6  illustrate the helmet construction  10  as including panels  26  and  30  which include arrays  72   a - d  of a central opening  74  surrounded by smaller peripheral opening  76 , the invention is not so limited. Reference may be had to  FIG. 7  which shows a helmet construction  10  in which like reference numerals are used to identify like components.  
         [0060]     In  FIG. 7 , the panels  26 , 30  are formed with a series of projections  62   a - d  which have a shark-tooth profile. A line of openings  74  extends along each projection to form each respective array  72   a , 72   b , 72   c , 72   d . The openings  74  are oriented in a longitudinal line which is general parallel to the direction of typical impact forces and which is approximately inclined at an angle of 45° towards the central longitudinal axis A-A 1  (see  FIG. 2 ) of the helmet.  
         [0061]      FIG. 8  shows best the fastener  138  used to secure the panels  26 , 30  to the central panel  28 . The fastener  138  is formed from a semi-rigid plastic or rubber material so as to permit partial elastic deformation upon impact forces on the helmet construction  10  which do not exceed a critical load.  
         [0062]     The fastener includes an elongated cylindrical central shaft  140 , as well as an enlarged fastener head  142  and an enlarged diameter base  144 . It is elongated and has a length selected to permit its insertion through the opening  74  formed in the panels  26 , 30  to secure the panels  26 , 28  and  30 , 28  in the identical manner as the rivet  38 . Optionally, the fastener head  42  may be provided with a tapered forward surface  146  which facilitates its deformation and insertion through the aperture hole  74 , enabling the fastener  138  to be positioned in a press-fit manner.  
         [0063]     The formation of the fastener  138  from a material which permits partial elastic deformation advantageously acts to absorb impact forces. Furthermore, where an impact force does not exceed a predetermined threshold, the elastic deformation of the fastener  138  may function to provide sufficient impact absorbing forces without leading to the failure deformation of the webs  90 .  
         [0064]     Although  FIGS. 3 and 8  describe the use of rivets  38  and deformable fasteners  138  as being used to secure the panels  26 , 28  and  30 , 28  together, other fastener constructions remain possible and will now become apparent.  
         [0065]     Reference may be had to  FIGS. 9 and 10  which show a helmet construction  10  in accordance with a further embodiment of the invention in which like reference numerals are used to identify like components.  FIG. 9  shows best the helmet construction  10  as including a generally two-part dome shaped shell  14  which includes a separate and distinct inner dome-shaped panel  126  and an outer dome-shaped panel  128 . As with the panels  26 , 28 , 30 , the dome shaped panels  126 , 128  are preferably made of rigid or semi-ridged plastic and are curved to correspond to the top portion of the user&#39;s head.  
         [0066]     As shown best in  FIGS. 9 and 13 , the inner panel  126  is provided with two arrays of recesses  172   a , 172   b . In a simplified form formed in its outward facing side surface  175  each of the arrays of recesses  172   a , 172   b  consists of a number, and preferably five or more semi-spherical depressions  180  which extend partway through the thickness of the inner panel  126 . As with the openings  74 , 76  shown in the helmet construction  10  of  FIG. 1 , the depressions  180  are separated from each other by raised web  90  ( FIG. 13 ) of plastic used in the formation of the inner panel  128 . The webs  90  have a lateral width which is selected to facilitate a desired degree of sliding movement between the inner and outer panels  126 , 128  upon the application of a predetermined minimum impact force  100  ( FIG. 12 ). Although not essential, the depressions  180  in each array  172   a , 172   b  may be positioned in an orientation which is generally elongated in the direction of axis A 1 -A 1 , and which corresponds to the direction of most likely impact forces for the helmet. By way of non-limiting example in a bicycle helmet the arrays of recesses  172   a , 172   b  would be elongated in a generally front to back orientation so as to absorb front-to-back impact forces.  FIG. 13  furthermore shows best the inner dome panel  126  as including at a generally apically positioned a central aperture  182  extending therethrough. The aperture  182  is sized to allow the insertion of the threaded end of a screw  192  therethrough. Although not essential, most preferably, the helmet chin straps  16  are secured to the peripheral edge of the inner panel  126 , along each of its sides.  
         [0067]      FIGS. 9 and 11  show best the outer dome shaped panel  128  as being sized to substantially overlie the inner panel  126  for attachment thereto in a substantially overlying juxtaposed position. The outer panel is provided with an enlarged apical opening  184 , which is preferably provided with a diameter selected at between about 2 and 10 times the diameter of the opening  182 . Most preferably, the diameter of the opening  184  is preferably selected at between about 1 and 5 cm.  
         [0068]      FIG. 9  shows best the outer panel  128  in a most simplified construction as including a series of integrally formed bosses  186 . The bosses  186  are provided along an inward facing surface  185  of the panel  128  and, as shown in best  FIGS. 10 and 11 , are sized and positioned so that when the outer panel  128  is secured in overlying juxtaposition with the inner panel  126 , the bosses  186  locate at least partially within a respective first selected depression  180 ′ ( FIG. 11 ) of the adjacent array  172 .  
         [0069]      FIG. 12  shows best a fastening assembly  190  used in the physical coupling of the inner panel  126  to the outer panel  128 . The fastening assembly  190  includes a flat headed screw  192  which has a head diameter selected greater than the diameter of the aperture  182 , and threaded socket  194 . As shown best in  FIG. 11 , the threaded socket  194  is adapted for threaded engagement with end of the screw  182  and furthermore includes an enlarged flange  196  which extends radially with a distance selected greater than the radial diameter of the opening  184 . Although not essential, the flange  196  may be provided with a generally curved profile which substantially mirrors the curvature of the outer dome panel  128 . Other socket configurations are however envisioned.  
         [0070]     In the coupling of the inner and outer panels  126 , 128 , the outer panel  128  is positioned in overlying juxtaposition with the inner panel  126 , so that with each boss  186  at least partially disposed in the selected corresponding depressions  180 ′, thereby functioning as a locating member ensuring the proper initial positioning of the panels  126 , 128 . The socket  194  is positioned in the aperture  184  and over the opening  182 . The screw  192  is then inserted through the opening  182  and into threaded engagement with the socket  194 . It is to be appreciated that depending upon the degree of tightening the screw of  192  in the socket  194 , it is possible to adjust the relative compressive tension between the inner panel  126  and outer panel  128  to thereby permit adjustment in the amount of predetermined force necessary to effect movement of the outer panel  128 , relative to the inner panel. For example, in this manner, by providing a lessened tension on the screw  192 , it is possible to provide for more readily sliding movement between the outer panel  128  and inner panel  126 .  
         [0071]     As shown in  FIG. 12 , upon the application of a predetermined minimum impact force (Arrow  100 ) on the outer panel  128 , the impact force results in the sliding movement of the outer panel  128  relative to the inner panel  126 . In particular, the impact force results in the outer panel  128  movement (in direction of Arrow  102 ) to displace the bosses  186  from the initial position partially engaging the selected recess  180  in the direction of impact forces, and into a next adjacent recess  180 ″. It is to be appreciated that the movement of the bosses  186  into and from successive recesses  180  acts to absorb and dissipate the impact forces, lessening the transmission of the force to the inner panel  126  and ultimately the user&#39;s head.  
         [0072]     The present helmet construction  10 , thus, advantageously permits adjustment in the amount of force which may be required to effect movement of the inner and outer panels  126 , 128  relative to each other by increasing or decreasing the compressive force through the adjustment of the screw member  192 .  
         [0073]     Although  FIGS. 11 and 12  show bosses  186  as the locating member used to initially position the inner and outer panels  126 , 128  and absorb impact forces, the invention is not so limited. Reference may be had to  FIGS. 14 and 15  which show locating members of alternate possible constructions and where like reference numerals are used to identify like components.  
         [0074]     In the embodiment of  FIG. 14 , the outer shell  128  is provided with a dual wall construction which defines a centrally disposed recess  198  in which the socket  194  is positioned. The outer panel  128  further includes along its inward facing surface  185  further arrays  272   a ,  272   b  of semi-spherical depressions  280  which are positioned overlying juxtaposition with the arrays  172   a , 172   b  of depressions formed in the inner shell panel  126  when the outer and inner panels  128 , 126  are secured to each other.  
         [0075]     A series of resilient or semi-resilient Nylon™, metal or other plastic bearings  286  are provided so as to partially engage a selected pair of juxtaposition depressions  180 ′, 280 ′ formed in both the inner and outer panels  126 , 128 . It is to be appreciated that the bearings  286  act in essentially the same function as the bosses  186  shown in  FIG. 10 . Upon the application of a predetermined minimum as the outer panel  128  and inner panel  126  more relative to each other, the bearings  286  relocate from the force, moving from initial selected positions disposed partially in each of adjacent initially selected recesses  180 ′, 208 ′ to engage a next adjacent recesses  180 , 280 , absorbing impact forces.  
         [0076]     In  FIG. 15 , the recesses formed in the inner shell  126  are provided as through apertures  80  which form each array  172   a , 172   b . A series of Nylon™ or other semi-rigid plugs  220  are insertable through aligned apertures  222  formed through the outer panel  128 . The plugs  220  have a length selected so as to partially engage a selected aperture  80 ′ in initial attachment of the inner and outer panels  126 , 128  to each other. As with the embodiments shown in  FIGS. 11 and 14 , upon the application of a predetermined minimum impact force, the relative movement of the inner and outer panels  126 , 128 , results in the repositioning of the plug  220  from its initial position so as to locate at least partially in a next adjacent aperture  80 .  
         [0077]     Although the preferred embodiment describes the helmet construction  10  as a bicycle helmet, the invention is not so limited. It is to be appreciated that the helmet construction  10  of the present invention could be modified for almost any sports or non-sports application where a protective head covering could be required. Applications for the helmet construction  10  include, without restriction, its use as a horseback riding helmet, as a hard hat or construction helmet, football helmet, skateboard or snowboard helmet, a motorcycle or race car driver helmet, or an army helmet for use in military applications and the like.  
         [0078]     While the preferred embodiment describes and illustrates a rivet  38  used in the interconnection of the side panels  26 , 30  to the central panel  26 , the invention is not so limited. If desired, other types of connectors including pins, screws and/or slot and tab connectors could also be used.  
         [0079]     Although the detailed description describes and illustrates various preferred embodiments, the invention is not so limited. Many modifications will now occur to persons skilled in the art. For a definition of the invention, reference may be had to the appended claims.