Patent Document

FIELD OF THE INVENTION  
       [0001]     The invention relates to catheter delivery systems useful for delivering, for example, implantable devices.  
       BACKGROUND OF THE INVENTION  
       [0002]     Various catheter-based delivery systems require sequential “push-pull” motions to deploy or position a medical device. For example, a commercially available occluder device, referred to as HELEX™ septal occluder (W. L. Gore &amp; Associates, Flagstaff, Ariz.), requires a series of push-pull manipulations of the delivery system components to deliver and deploy the septal occlusion device. During the deployment sequence a user must hold or fix one catheter component while simultaneously manipulating a second catheter component. The current delivery system used to deploy the HELEX™ septal occluder has three catheter components, essentially co-axially arranged along its entire length and independently movable with respect to each other. At specific stages of the push-pull delivery sequence the hand-held coaxial catheter components can become separated by extended distances resulting in repeated and lengthy hand motions.  
         [0003]     Such a septal occluder, suitable delivery systems, and methods for delivering the septal occluder are described in detail in commonly owned U.S. Pat. No. 6,080,182.  
       SUMMARY OF THE INVENTION  
       [0004]     Disclosed are novel delivery systems comprising: a first catheter shaft having a proximal end and a distal end, the proximal end having at least first and second openings, the distal end having at least one opening, and a lumen extending from the distal end opening to the at least first and second proximal end openings; a second catheter shaft having a proximal end and a distal end, at least a portion being located within the first catheter shaft lumen and extending from the first proximal end opening to the distal end opening, the second catheter shaft having a lumen extending from a distal end opening to at least a side opening in the second catheter shaft located between the distal end and the proximal end, the second catheter shaft further comprising a floating connector located at the proximal end thereof; a third catheter shaft having a proximal end and a distal end and being located within the second catheter lumen, extending from the distal end opening to the side opening, exiting through the side opening and extending proximally therefrom and exiting through the second proximal end opening of the first catheter shaft; the first catheter shaft, the second catheter shaft, and the third catheter shaft being in a substantially coaxial relationship at the distal end of the first catheter shaft; the first catheter shaft and the second catheter shaft being in a substantially coaxial relationship at the first proximal end opening of the first catheter shaft; and the first catheter shaft and the third catheter shaft being in a substantially coaxial relationship at the second proximal end opening of the first catheter shaft. 
     
    
     BRIEF DESCRIPTION OF THE FIGURES  
       [0005]      FIG. 1  is a drawing of a delivery system according to the invention including a deployed septal occluding device;  
         [0006]      FIG. 2  is a drawing of a delivery system according to the invention;  
         [0007]      FIG. 3  is a schematic cross-section of the delivery system shown in  FIG. 2 , taken along lines  3 - 3 ;  
         [0008]      FIG. 4  is a schematic cross-section of the delivery system shown in  FIG. 2 , taken along lines  4 - 4 ;  
         [0009]      FIG. 5  is a schematic cross-section of the delivery system shown in  FIG. 2 , taken along lines  5 - 5 ;  
         [0010]      FIG. 6  is a schematic, longitudinal cross-section of section  26  of the delivery system shown in  FIG. 1 ;  
         [0011]      FIG. 7  is a schematic, longitudinal cross-section of section  24  of the delivery system shown in  FIG. 1 ;  
         [0012]      FIG. 8  is a drawing of a delivery system according to the invention including a septal occluding device loaded in the delivery system;  
         [0013]      FIG. 9  is a drawing of a delivery system according to the invention including a septal occluding device partially deployed therefrom;  
         [0014]      FIG. 10  is a drawing of a delivery system according to the invention including a septal occluding device fully deployed;  
         [0015]      FIG. 11A  is a schematic cross-section of a floating connector according to the invention;  
         [0016]      FIG. 11B  is a schematic cross-section of a floating connector according to the invention;  
         [0017]      FIG. 12  is a schematic cross-section of a floating connector according to the invention; and  
         [0018]      FIG. 13  is a schematic cross-section of a floating connector according to the invention. 
     
    
     DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS  
       [0019]     The current invention comprises an improved delivery system useful, for example, for delivering implantable devices. The delivery system of the invention can replace the three essentially coaxially arranged catheter components, discussed above.  
         [0020]     Disclosed are novel delivery systems comprising: a first catheter shaft having a proximal end and a distal end, the proximal end having at least first and second openings, the distal end having at least one opening, and a lumen extending from the distal end opening to the at least first and second proximal end openings; a second catheter shaft having a proximal end and a distal end, at least a portion being located within the first catheter shaft lumen and extending from the first proximal end opening to the distal end opening, the second catheter shaft having a lumen extending from a distal end opening to at least a side opening in the second catheter shaft located between the distal end and the proximal end, the second catheter shaft further comprising a floating connector located at the proximal end thereof; a third catheter shaft having a proximal end and a distal end and being located within the second catheter lumen, extending from the distal end opening to the side opening, exiting through the side opening and extending proximally therefrom, and exiting through the second proximal end opening of the first catheter shaft; the first catheter shaft, the second catheter shaft, and the third catheter shaft being in a substantially coaxial relationship at the distal end of the first catheter shaft; the first catheter shaft and the second catheter shaft being in a substantially coaxial relationship at the first proximal end opening of the first catheter shaft; and the first catheter shaft and the third catheter shaft being in a substantially coaxial relationship at the second proximal end opening of the first catheter shaft.  
         [0021]     Thus, the delivery system comprises three substantially coaxial catheters at the distal end of the first catheter, and a transitional mid-section wherein the third (i.e. the innermost) catheter exits the wall of the second catheter. The third catheter then extends proximally along the length of the second catheter in a collateral relationship to the second catheter and in an internal relationship to the first catheter. At the proximal end of the delivery system, the first catheter terminates with at least two proximal openings. For example, the proximal end of the first catheter can terminate in a “Y-arm” hub assembly, wherein the second catheter can exit through a first proximal opening and the third catheter can exit through a second proximal opening. In an aspect of the invention, the delivery system configuration can be described as having a first distal three-component, substantially coaxial section, a second transitional mid-section, and a third proximal section which comprises two coaxial sections.  
         [0022]     The delivery system allows the user to maintain a close, hand-to-hand spacing while executing the delivery sequence. In addition, some of the delivery steps (required in the prior system) can be eliminated. Thus, the delivery system can be easier to use and can result in quicker delivery times.  
         [0023]     In the improved delivery system configuration, the third (i.e., innermost) catheter exits through the wall of the second catheter. Therefore, at least the second catheter is constrained from rotating relative to the remaining two catheters. This can prevent damage to the catheters and also prevent the catheters from becoming entangled while manipulating the second and/or third catheter(s). To prevent the inadvertent rotation of the second catheter, for example during the attachment of connectors (e.g. luer fittings) onto the proximal end of the first catheter, an anti-rotation feature is incorporated with at least one of the second and third catheters. The connector of the present invention is free to rotate (or float) independently of the catheter shaft. Such a connector will hereinafter be referred to as a “floating connector.” By floating connector it is meant that the connector is rotatably mounted about the catheter shaft while longitudinal constraint(s) is/are provided to allow the catheter to be pushed and pulled when grasping the floating connector. In an aspect of the invention the floating connector can be rotated 360 degrees or more without applying any significant torsional force to the catheter shaft. The floating connector is capable of being connected to the proximal end of the first catheter. In an aspect of the invention the floating connector is releasably attachable to the proximal end of the first catheter. In a further aspect of the invention the floating connector can be locked to the proximal end of the first catheter with an about 90 degree turn of the connector. Examples of suitable longitudinal constraints include, for example, the embodiments shown in  FIGS. 11 A  and B,  12 A and B and  13 , discussed in more detail below.  
         [0024]     Specific aspects of the invention may be better understood with reference to the figures. Shown in  FIG. 1  is a delivery system  20  according to the present invention, including HELEX™ septal occluder. The system  20  has a first distal three catheter, substantially coaxial section  22 , a second transitional mid-section  24  and a third proximal dual coaxial section  26 . Also shown is a formed HELEX™ septal occluder device  28  fully deployed from the distal three catheter section  22 . Details relating to one delivery sequence of a HELEX™ septal occluder device are presented below. Of course, other septal occluding devices could be delivered using the delivery system of the invention. In an aspect of the invention the septal occluding device comprises polytetrafluoroethylene and metal wire. In a further aspect of the invention the polytetrafluoroethylene is expanded polytetrafluoroethylene and the wire is a nitinol wire.  
         [0025]     One delivery system according to the present invention is displayed in  FIG. 2 . Shown is a general delivery system  30  defining three cross-sectional planes. A first cross-sectional plane  3  intersects a first distal, three-catheter, substantially coaxial section; a second cross-sectional plane  4  intersects a second transitional mid-section; while a third cross-sectional plane  5  intersects a third proximal dual coaxial section at the Y-arm hub assembly. Also shown are first proximal end  38  and second proximal end  40  of a Y-arm hub assembly.  
         [0026]      FIGS. 3 through 5  show details of the system along these cross-sectional planes. Shown in  FIG. 3  is cross-sectional end view of the three-catheter, substantially coaxial section comprising third (i.e., innermost) catheter  32  contained within second catheter  34  in a substantially coaxial and sliding arrangement. As used herein, a substantially coaxial arrangement is defined as at least one element contained within a second element wherein the elements do not necessarily share a common centerline, centroid or common axis. For example in  FIG. 3  the centroid of the innermost catheter  32  is offset from the centroid of the second catheter  34 . Both catheter components  32  and  34  are similarly contained within first catheter  36  in a substantially coaxial and sliding arrangement forming a three catheter substantially coaxial section. The distal ends of the second and third catheters can extend distally beyond the first catheter distal end. Moreover, the distal end of the third catheter can extend distally beyond the second catheter distal end.  
         [0027]     Shown in  FIG. 4  is a cross-sectional end view of a transitional mid-section showing the third catheter  32  oriented in a side-by-side or collateral relationship to the second catheter  34 . The third and second catheters are in an “internal” relationship to and contained by the first catheter  36 . The transitional mid-section can move from one point to another within the first catheter by pushing or pulling the second and/or third catheters.  
         [0028]      FIG. 5  is a cross-sectional end view of a proximal, dual coaxial section of the Y-arm hub assembly. Shown is the second catheter  34  in a substantially coaxial relation with first proximal end  38  of the Y-arm hub assembly. Also shown is the third catheter  32  in a substantially coaxial relation with second proximal end  40  of the Y-arm hub assembly.  
         [0029]      FIG. 6  is a partial longitudinal cross-section of a proximal dual coaxial section  26  shown here as a Y-arm hub assembly. Shown is a first proximal end  38  terminating with a first proximal opening. Second catheter  34  extends, in a coaxial relationship, through the first proximal. opening. Also shown is second proximal end  40 , terminating with a second proximal opening. Third catheter  32  extends, in a coaxial relationship, through the second proximal opening. These catheter components form a dual coaxial section at the Y-arm hub assembly. As shown, along the distal portion  42  of the Y-arm hub assembly, the third catheter  32  is oriented in a collateral relationship to the second catheter  34  (as also depicted in  FIG. 4 ).  
         [0030]     The third  32  and second  34  catheters extend distally from the Y-arm hub assembly in a collateral relationship to a transitional mid-section  24 , as shown in partial longitudinal cross-section in  FIG. 7  (scale enlarged relative to  FIG. 6 ). Shown in  FIG. 7  is a third innermost catheter  32  protruding through a port or opening  44  in the wall of the second catheter  34 . The third catheter  32  therefore transitions from a collateral relationship to a substantially coaxial relationship relative to the second catheter  34 . Both catheters  32  and  34  are similarly contained within first catheter  36  in a substantially coaxial arrangement, forming a three component substantially coaxial distal section.  
         [0031]     Since the third innermost catheter  32  exits the wall of the second catheter  34 , the second catheter is ideally constrained from rotating relative to the remaining two catheters. To prevent the inadvertent rotation of the second catheter  34 , for example during the attachment of a connector onto the first proximal end  38  of the Y-arm hub assembly, a floating connector is provided to the proximal end of the second catheter. The floating connector is free to rotate independently of the catheter shaft  34 . Further details relating to the anti-rotation features of the floating connector are presented below.  
         [0032]     To illustrate the use of one delivery system according to the present invention,  FIGS. 8 through 10  show various stages of a HELEX™ septal occluder deployment sequence. Shown in  FIG. 8  is a HELEX™ septal occluder  28  loaded into delivery system  20 . Such a system can typically be packaged for shipment in the configuration shown in  FIG. 1  (that is with the HELEX™ septal occluder in a deployed state and floating connectors connected to first and second proximal ends of the first catheter. Particularly useful floating connectors can be of the “luer” type connector. The description will exemplify such luer type connectors. However, the skilled artisan will understand the various alternative embodiments that can be used. Starting with the configuration shown in  FIG. 1 , the floating male luer  46  located on the proximal end of the second catheter  34  is unlocked from the first proximal end of the first catheter  36  by a counter-clockwise rotation. This counter-clockwise rotation is not translated to the second catheter  34  due to the design of the floating luer  46 . The HELEX™ septal occluder  28  is pulled into the first catheter  36  of the delivery system  20  by pulling the floating luer  46  along with the second catheter  34  in a proximal direction  48 . When approximately 90% of the HELEX™ septal occluder  28  is pulled into the first catheter  36 , the second floating luer  52  located on the proximal end of the third catheter  32  is unlocked from the second proximal end of the first catheter  36  by a counter-clockwise rotation. This counter-clockwise rotation is not translated to the third inner catheter  32  due to the design of the floating luer  52 . It should be understood that a floating connector for the third catheter is an optional embodiment, as preventing twisting or rotation of the third catheter is not as critical as preventing twisting or rotation of the second catheter. However, use of the floating connector on the third catheter can still be desirable. The remaining 10% of the HELEX™ septal occluder is then pulled into the first catheter  36  by pulling the floating male luer  46  along with the second catheter  34  in a proximal direction  48 . The third inner catheter  32  is forced to move in the proximal direction  50  as the second catheter  34  is pulled in the proximal direction  48 .  FIG. 8  depicts a HELEX™ septal occluder  28  fully loaded into the first catheter  36  and ready for use by the physician.  
         [0033]     The delivery system  20  with the fully loaded device is then advanced through the vasculature and positioned, for example, across a septal defect. The HELEX™ septal occluder  28  can then be deployed by translating the third and second catheters relative to the first catheter, in a series of push-pull motions.  
         [0034]     Shown in  FIG. 9  is a HELEX™ septal occluder  28  in a partially deployed state. The floating luers  46  and  52  can be locked and unlocked during the delivery sequence without imparting a twisting motion to the third and second catheters. The push-pull delivery sequence is continued until the HELEX™ septal occluder  28  is fully deployed as shown in  FIG. 10  with a portion of the device located on each side of the septal defect, thus occluding the defect. As will now be appreciated, the improved delivery system of the present invention allows the user to maintain a close hand-to-hand spacing throughout the delivery sequence.  
         [0035]     Further, exemplary description of the floating connectors will now be presented. An aspect of the invention comprises a connector that is free to rotate relative to a catheter shaft without applying torsional force to the catheter shaft. The connector is therefore free to rotate independently of the catheter shaft. Thus, inadvertent twisting of the catheter shaft can be avoided while connecting the connector to the proximal end of another catheter. Exemplary configurations include floating luer-type connectors. Examples of such floating luers are shown in schematic in  FIGS. 11A and 11B . Shown in  FIG. 11A  is a general floating luer  54  having an internal containment groove  60 . Also shown is a general catheter  56  that includes at least one protrusion, in this case ring  58 . Protrusion or ring  58  can be an integral part of the catheter shaft, or it can be joined to the shaft using, for example, suitable adhesives. The ring  58  is contained in the luer internal containment groove  60 . Thus, the ring  58  and containment groove  60  act as longitudinal constraint to allow the catheter  56  to be pushed and pulled while grasping floating luer  54 . The luer can be assembled onto the catheter  56  by inserting and joining first and second luer portions  62 ,  64  together by an adhesive or any other suitable attachment means. The joined luer portions  62 ,  64  are free to rotate relative to the catheter  56 .  
         [0036]     An alternate floating luer configuration is shown in  FIG. 11B . Shown is a general floating luer  66  longitudinally constrained by an external groove  68  formed by two opposing catheter stop components  70 ,  72 . The two catheter components can be attached to the catheter shaft  56 , forming a groove  68 , or the catheter can be molded in this configuration. The luer  74  is free to rotate relative to the catheter shaft  56 . The catheter  56  can be longitudinally translated by pushing or pulling on the luer  74 .  
         [0037]     A further embodiment of a floating luer assembly is depicted in partial cross-section in  FIG. 12 . This configuration is similar in function to that shown in  FIG. 11 B  and is similar to the luer numbered  52  in  FIGS. 8 through 10 . Shown in  FIG. 12  is a floating luer  52  with catheter  32 . The catheter  32  is retained within the luer  52  by a proximal stop  76  and a distal stop  78 . The proximal stop  76  and the distal stop  78  can be attached to the catheter  32  by an adhesive or any other suitable attachment means. The floating luer  52  is free to rotate relative to the catheter shaft  32 . The catheter can be longitudinally translated by pushing or pulling on the luer  52 .  
         [0038]     A still further embodiment of a floating luer assembly is depicted in partial cross-section in  FIG. 13 . This configuration is similar in function to that shown in  FIG. 11 B  and is similar to the luer numbered  46  in  FIGS. 8 through 10 . Shown in  FIG. 13  is a floating luer  46  with catheter  34 . The catheter  34  is retained within the luer  46  by a proximal stop  80  and a distal stop  82 . The proximal stop  80  and the distal stop  82  can be attached to the catheter  34  by an adhesive or any other suitable attachment means. The luer  46  is free to rotate relative to the catheter shaft  34 . The catheter can be longitudinally translated by pushing or pulling on the luer  46 . The proximal stop  80  is a female luer fitting. This female luer allows the attachment of other components such as male luers, syringes, flushing instruments, etc.  
         [0039]     Various materials that can be used to fabricate the individual components of the delivery system are well within the purview of the skilled artisan.  
         [0040]     While particular embodiments of the present invention have been illustrated and described above, the present invention should not be limited to such particular illustrations and descriptions. It should be apparent that changes and modifications may be incorporated and embodied as part of the present invention within the scope of the following claims.

Technology Category: 1