Patent Document

BACKGROUND OF THE INVENTION  
         [0001]    1. Field of the Invention  
           [0002]    The present invention relates generally to technology for assembling magnetic circuitry for use In a magnetic resonance imaging (MRI) system, and more specifically to a method of installing pole pieces at predetermined positions of permanent magnets.  
           [0003]    2. Description of Related Art  
           [0004]    Magnetic resonance imaging (MRI) is an imaging technique used primarily in medical settings or diagnoses to produce high quality images of the inside of the human body. MRI is based on the principles of nuclear magnetic resonance, a spectroscopic technique to obtain microscopic chemical and physical information about molecules,  
           [0005]    As is known in the art, resistive electromagnets, permanent magnets, and super-conducting electromagnets have been used in the magnet field generators of MRI systems. The resistive electromagnets consist of many winding or coils of wire wrapped around a cylinder or bore through which an electric current is passed. Among these magnets, the super-conducting electromagnets are by far the most commonly used.  
           [0006]    However, with the improvement of characteristics of permanent magnets using rare-earth elements, it is a current practice to use the permanent magnets in the MRI systems wherein the magnetic field strength is less than 0.5-Tesla (for example). Hereinafter, the permanent magnets made of rare-earth elements are referred to as magnets or permanent magnets.  
           [0007]    In the MRI system using the permanent magnets, two magnets typically disk-shaped are installed in the system such as to face each other within a yoke structure. The two magnets respectively carry pole pieces on the major surfaces thereof (viz., at the predetermined positions of the magnets) such as to face each other in order to generate a uniform magnetic field in the space between the two magnets.  
           [0008]    Each of the disk-shaped magnets, used in the MRI system, has usually a diameter of about 1(one) meter. Since it is practically impossible to fabricate the magnet with such a large diameter as a single unit, the magnet is manufactured by bringing together a plurality of magnetized blocks to assemble the permanent magnet Each magnetic block is fabricated by compressing magnetic power into a cube (for example) with each side ranging 4 to 10 cm, and thereafter sintering the cube and magnetizing the same. Such blocks, once magnetized, have extremely strong magnetic strengths, and the attracting force between the two magnets or between each magnet and a plate yoke on which the permanent magnets are assemble, reaches as strong as approximately 0.5-ton. Accordingly, in order to bring together the magnet blocks to form the disk-shaped magnets on the plain yoke, it is inevitable to prepare very stout and rigid assembling tools or structures. However, the manner of assembling the disk-shaped magnet using the blocks on the plate yoke is not directly concerned with the present invention, and accordingly, the description thereof will be omitted for the sake of simplifying the instant disclosure.  
           [0009]    Before turning to the present invention, it is deemed preferable to briefly describe, with reference to FIGS. 1 and 2, the prior art relevant to the present invention, which is disclosed in the Japanese Laid-open Patent Application No. 2000-51175.  
           [0010]    [0010]FIG. 1 is a diagram schematically showing a magnetic field generator  8  for use in an MRI system. As shown, the generator  8  comprises a pair of substantially rectangular plate yokes  10  and  12 , which are rigidly coupled to four cylindrical column yokes  14   a - 14   d,  forming magnetic circuits or magnetic flux paths therewith. A disk-shaped magnet  18  is formed using a plurality of magnetic blocks  16 , and being provided on the upper surface of the plate yoke  10 , and carrying thereon a disk-like polo piece  19  which has a protrusion along the circumference thereof. As shown in FIG. 2, a magnet  17  is provided on the inner surface of the plate yoke  12  which carries a pole piece  21  which corresponds to the pole piece  19 .  
           [0011]    The magnetic field generator  8  shown in FIG. 1 is assembled as follows. Although not shown in the drawings, a plurality of magnetized blocks  16  are brought together to form the magnet  18  on the major surface of the plate yoke  10 . Thereafter, the pole piece  19  is positioned on the magnet  18  against extremely strong magnetic forces therebetween. In more specific terms, when the pole piece  19  is brought into in the vicinity of the magnet  16 , the magnetic attracting force reaches approximately 10-ton. Therefore, according to the prior art, the pole piece  19  is very slowly lowered using a crane with extreme care and attention. It is understood that such a crane should be very strong so as to resist the abovementioned attracting forces of about 10-ton exerted on the pole piece  19 .  
           [0012]    Thereafter, the four column yokes  14   a - 14   d  are attached to the four comers of the plate yoke  10  as shown in FIG. 1. On the other hand, the other pole piece  21  (see FIG. 2) is positioned on permanent magnet  17  in the same manner as mentioned above while the magnet  17  faces upward. Subsequently, the plate yoke  12 , which carries the magnet  17  and the pole piece  21  thereon, is upset so that the combined magnet  17  and pole piece  21  face downward. Following this, the plate yoke  12  is pulled upward using a large came and moved above the plate yoke  10  as best shown in FIG. 2. Then, the plate yoke  12  is carefully lowered inch-by-inch. A plurality of rods  20 , which are received in corresponding holes  22  provided at the undersurface of the plate yoke  12 , are to prevent the yoke plate  12  from undesirably fluctuating due to the strong magnetic field.  
           [0013]    Thus, the prior art as mentioned above has encountered the problem that the installation of the pole pieces inevitably necessitates a stout or strong installing apparatus such as a strong crane, with the result that the settings of the pole pieces on the permanent magnets are expensive and time consuming to a considerable extent.  
         SUMMARY OF THE INVENTION  
         [0014]    It is therefore an object of the present invention to provide technology via which the pole pieces can be installed at the predetermined positions of the corresponding magnets without difficulty and at a low cost as compared with the prior art.  
           [0015]    In brief, the object is achieved by the techniques wherein an MRI system comprises two permanent magnets provided within a yoke structure such as to face each other for generating magnetic field in the space defined therebetween. The MRI system further comprises two pole pieces respectively provided on opposing surfaces of the permanent magnets. Each of the pole pieces is installed at a predetermined position of the permanent magnet by sliding the pole piece on the permanent magnet in a direction parallel with a main surface of the permanent magnet on which the pole pieces is to be installed.  
           [0016]    One aspect of the present invention resides in a method of assembling magnetic circuitry for an MRI (magnetic resonance imaging) system, the MRI system comprising two permanent magnets provided within a yoke such as to face each other for generating a magnetic field in a space defined therebetween, and two pole pieces respectively provided on opposing surfaces of said permanent magnets, said method comprising the step of: installing one of the pole pieces at a predetermined position of the corresponding permanent magnet by sliding the pole place on said corresponding permanent magnet in a direction parallel with a main surface of said corresponding permanent magnet on which said one of the pole pieces is to be installed.  
           [0017]    Another aspect of the present invention resides in a method of assembling magnetic circuitry for an MRI (magnetic resonance imaging) system, the MRI system comprising two permanent magnets provided within a yoke such as to face each other for generating magnetic field in a space defined therebetween, and two pole pieces respectively provided on opposing surfaces of the permanent magnets, the method comprising the steps of: installing one of the pole pieces at a predetermined position of the corresponding permanent magnet by sliding the one of the pole pieces on the corresponding permanent magnet in a direction parallel with a main surface of the corresponding permanent magnet on which the one of the pole pieces is to be installed; and installing the other pole piece at a predetermined position of the other permanent magnet by sliding the other pole piece on the permanent magnet in a direction parallel with a main surface of the permanent magnet on which the pole piece is to be installed, 
       
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0018]    The features and advantages of the present invention will become more clearly appreciated from the following description taken in conjunction with the accompanying drawings in which like elements or portions are denoted by like reference numerals and in which:  
         [0019]    [0019]FIG. 1 is a diagram showing a conventional magnetic field generator,having been described in the opening paragraphs of the instant disclosure;  
         [0020]    [0020]FIG. 2 is a diagram showing a manner of constructing the magnetic field generator of FIG. 1;  
         [0021]    [0021]FIG. 3 is a diagram showing a magnetic field generator with which a preferred embodiment of the present invention will be described;  
         [0022]    [0022]FIG. 4 is a diagram showing a manner of incorporating one of two pole pieces into the magnetic field generator of FIG. 3;  
         [0023]    [0023]FIG. 5 is a sketch schematically showing part of a structure used for incorporating a pole piece into the magnetic field generator of FIG. 3; and  
         [0024]    [0024]FIG. 6 is a diagram showing a manner of incorporating the other pole piece into the magnetic field generator of FIG. 3. 
     
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS  
       [0025]    A preferred embodiment of the present invention will be described with reference to FIGS.  3  to  6 .  
         [0026]    [0026]FIG. 3 is a schematic side view of a magnetic field generator  38  to which the present invention is applicable. As shown, the magnetic field generator  38  comprises two plate yokes  40  and  42  supported in parallel by way of two pillar or column yokes (only one is shown and denoted by  44 ). The generator  38  further comprises two permanent magnets  46  and  48 , which carry respectively two pole pieces  50  and  52  on opposite surfaces thereof as in the prior art referred to in the opening paragraphs. As mentioned above, each of the magnets  46  and  48  is fabricated using a plurality of magnetized rectangular or cubic blocks. Each of the magnets is typically an Nd—Fe—B, Sm—Co, or Sm—N—Fe type magnet by way of example. Further, each of the pole pieces  50  and  52  comprises a soft iron substrate on which laminated silica-steel boards are provided, or made of soft ion. Comparing the two magnetic field generators  10  and  38  respectively shown in FIGS. 1 and 3, the generator  38  is provided with two pillar yokes. However, this difference in structure has no meaning, and the present invention can also be applied to the generator  10  of FIG. 1.  
         [0027]    The embodiment of the present invention will be described in detail. It is assumed that the permanent magnets  48  and  48  have already been installed on the plate yokes  40  and  42 , respectively.  
         [0028]    [0028]FIG. 4 is a diagram schematically showing how to install the pole piece  62  under the magnet  46  (viz., at a predetermined position defined on the lower surface of the magnet  46 ) using an assembling apparatus (denoted by  60 ). Although not shown in FIG. 4, the assembling apparatus  60  is strongly held by a suitable supporter that is typically rested on the floor on which the plate yoke  40  is placed. As an alternative, the supporter might be settled within the yoke structure. The assembling apparatus  60  generally comprises a hollow rectangular guide case  62  which is roughly exemplified in FIG. 5, a screwed rod  64 , and a cap or lid  66  through which the rod  64  rotatably advances toward the magnet  48 . The guide case  62  is preferably made of non-magnetic material such as aluminum, and has upper and lower plates  64   a - 64   b  and side plates  64   c  and  64   d  (FIG. 5) for defining the path along which the pole piece  52  is inserted and advanced. Although it is not shown in FIGS. 4 and 5 how to attach or fasten the cap  66  to the end of the guide case  62 , the cap  66  can detachably be attached to the end of the guide case  62  using known technology, and as such, the detail thereof is omitted for brevity.  
         [0029]    When the apparatus  60  is set to a predetermined position as illustrated in FIG.  4 , the inner surface of the upper side  64   a is aligned with the lower major surface of the magnet  48 . When starting the installation of the pole piece  52 , the rod  64  is removed together with the cap  66 . Subsequently, the pole piece  52  is inserted into the guide case  62  as shown in FIG. 5, and the cop  66  is attached after which the rod  64  is inserted into a screwed hole provided in the cap  66 . In the above, it is preferable to apply suitable lubricant such as grease to the upper surface of the pole piece  62  and also to the lower surface of the magnet  48  in order to reduce the friction therebetween. Thereafter, the pole piece  52  is advanced toward the magnet  48  by rotating the screw rod  84  as schematically shown in FIG. 4, until being positioned under the center portion of the lower surface of the magnet  48 .  
         [0030]    As mentioned above, the magnetic attracting forces between the magnet  48  and the pole piece  52  reaches as large as about 10-ton. However, according to the experiment conducted by the inventor, the maximum force required to push the pole piece  52  until setting the same on the predetermined position under the magnet  48  was as small as about 2-ton. More specifically, the experiment was implemented with the following conditions. That is, the frame structure such as shown in FIG. 3 has 1.5 meters in width, 2 meters in depth, and 1.4 meters in height. The plate yokes  40  and  42  were supported using two pillars as shown in FIG. 3. Further, two Nd—Fe—B type magnets  46  and  48  are provided, between which there exists magnetic field strength of about 0.2-Tesla. The pole piece  52  was disk-shaped and has a diameter of 1 meter, and 100 mm in height including the circumferential protrusion. Still further, a normal type machine grease was applied to the top surface of the pole piece  52  and the lower surface of the magnet  48 .  
         [0031]    After the pole piece  52  has been installed onto the lower surface of the magnet  48 , the other pole piece  50  is then installed onto the magnet  46  as shown in FIG. 6. In FIG. 6, the members or potions corresponding to those described in FIG. 4 are denoted by like numerals plus primes. It is readily understood from the foregoing that the process of installing the lower pole piece  50  is substantially identical to that discussed above, and accordingly, further description thereof is deemed redundant, and as such, will be omitted for brevity.  
         [0032]    It is to be noted that the order of installing the pole pieces  52  and  60  is optional and in no way limited to that described above. In the above, the screw rod  64  is used to push the pole pieces  50  and  52 . However, it is within the scope of the present invention to employ other known suitable pushing apparatus such as using a piston and cylinder. Still further, it is possible to install both the pole pieces  50  and  52  simultaneously by devising the supporters for supporting both the assembling apparatuses  60  and  60 ′.  
         [0033]    The foregoing descriptions show only one preferred embodiment. However, other various modifications are apparent to those skilled in the art without departing from the scope of the present invention which is only limited by the appended claims. Therefore, the embodiment described are only illustrated, not restrictive.

Technology Category: 4