Patent Document

This is a divisional application based upon U.S. patent application Ser. No. 09/652,216, filed on Aug. 30, 2000 now U.S. Pat. No. 6,788, 552, which is hereby incorporated in its entirety by reference. 

   BACKGROUND OF THE INVENTION 
   The invention relates to semiconductor devices and more particularly to a method and apparatus for reducing bias voltage drops within a substrate. 
   DESCRIPTION OF THE RELATED ART 
   Semiconductor devices which perform various functions are constructed on semiconductor substrates using a variety of techniques. The integrated circuits are generally constructed on the upper, active surface of a substrate or semiconductor wafer. It is common to provide a substrate bias voltage Vbb via a plurality of well plugs, such as P-well plugs. The Vbb bias voltage is typically provided by a voltage regulator or a charge pump. The well plugs are electrically connected with the substrate through respective diffusion regions. The substrate bias voltage Vbb is used to control the threshold voltage Vt of various transistors formed in the substrate and maintain a substantively uniform Vt from transistor to transistor. If the substrate voltage Vbb differs across the area of the substrate due to voltage drops it changes the threshold voltage Vt characteristics of nearby transistors causing the transistors to switch inappropriately. 
   It is known in the art to maintain a stable substrate bias voltage Vbb over a large area of the substrate by spacing the well plugs close together, however this occupies large substrate real estate. It is also known to use a heavily doped substrates with a lightly doped epitaxial layer to help stabilize the substrate voltage; however such processes are expensive. It would be desirable to have a semiconductor device and method of making the same that cost effectively reduces bias voltage Vbb drop across the substrate, and which also reduces the number of P-well plugs required to supply the bias voltage Vbb over a given substrate area. 
   SUMMARY OF THE INVENTION 
   The invention provides a conductive layer secured to a backside of a semiconductor substrate to help maintain a more uniform level of bias voltage within the substrate. The substrate has transistors fabricated on its upper, active side and has P-well plugs on the upper, active side that electrically couple Vbb voltage from a Vbb voltage source to the substrate. The conductive layer can be a conductive metallic layer, a conductive paste, a conductive polymeric film, or a conductive metallic film and provides a path for removing unwanted voltage or noise from the substrate to help maintain a uniform Vbb voltage throughout the substrate. As a consequence, a more uniform bias voltage Vbb is provided within the substrate and in particular in the proximity of the transistors and thus the number of P-well plugs used to supply the Vbb voltage can be reduced. The backside conductive layer may optionally be directly connected to a Vbb bias source. 
   Different materials and methods are disclosed for forming and/or securing the conductive layer to the backside of the substrate. In one exemplary embodiment the conductive layer is a metallic layer, which may optionally extend beyond the backside of the substrate to provide an area for a wire bond connection to the Vbb bias source. In other exemplary embodiments the conductive layer may be formed as a cureable conductive paste, a conductive polymeric film, or a thin conductive metal film. 

   
     BRIEF DESCRIPTION OF THE DRAWINGS 
     These and other advantages and features of the invention will be more readily understood from the following detailed description of the invention which is provided in connection with the accompanying drawings. 
       FIG. 1  is a graphical representation of a change in transistor threshold voltage Vt caused by variations in substrate bias voltage Vbb. 
       FIG. 2  is a side view of an integrated circuit semiconductor device which is fabricated in accordance with the invention. 
       FIG. 3  is a block diagram of a semiconductor device voltage supply system with bias voltage Vbb connected to a P-well tie down and to a conductive layer used in the invention. 
       FIG. 4  is a top view of a semiconductor device with a conductive layer attached to the backside of the substrate in accordance with the invention. 
       FIG. 5  is a cross-sectional view of  FIG. 4 . 
       FIG. 6  is a schematic diagram of a typical processor system with which the invention may be used. 
   

   DESCRIPTION OF PREFERRED EMBODIMENTS 
   The invention will now be described with reference to a substrate of a semiconductor device which is biased by a Vbb voltage, which may be obtained from a pumped voltage source. It is understood that the invention has broader applicability and may be used with a substrate of any pumped or non-pumped semiconductor device, including processors and memory devices with many different circuit and transistor configurations. Similarly, the process and resulting structure described below are merely exemplary of the invention, as many modifications and substitutions can be made without departing from the spirit or scope of the invention. 
   The term “substrate” used in the following description may include any semiconductor-based structure that has an exposed silicon surface. Structure must be understood to include silicon, silicon-on insulator (SOI), silicon-on sapphire (SOS), doped and undoped semiconductors, epitaxial layers of silicon supported by a base semiconductor foundation, and other semiconductor structures. The semiconductor need not be silicon-based. The semiconductor could be silicon-germanium, germanium, or gallium arsenide. When reference is made to substrate in the following description, previous process steps may have been utilized to form regions or junctions in or on the base semiconductor or foundation. 
   To help explain the invention a brief discussion of how the substrate bias voltage Vbb affects transistor operation is provided in connection with  FIG. 1 . It is a graphical representation  9  of the change in the threshold voltage Vt of a typical NMOS transistor fabricated in a substrate with variations in substrate bias voltage (Vbb). The x-axis is a measure of the bias voltage Vbb in volts and the y-axis measures the threshold voltage Vt of a transistor in volts. For  FIG. 1  the transistor was designed to have a threshold voltage Vt of 0.65 Volts at a bias voltage Vbb of −1 volts.  FIG. 1  demonstrates that as the bias voltage Vbb varies the transistor&#39;s threshold voltage Vt also varies. Accordingly, it is important to keep the Vbb bias voltage within a substrate as uniform as possible to avoid localized changes of transistor Vt which will affect transistor operation. However, variations in bias voltage Vbb occur due to unwanted voltage or electrical noise that develops within and along a substrate. Some of this voltage comes from device “cross talk” while some of the unwanted voltage or electrical noise is generated from the operation of the various transistors themselves. While  FIG. 1  illustrates the impact of substrate voltage drop on a transistor, it is understood that the present invention relates to semiconductor electrical elements in general, such as transistors, resistors, capacitors, electrodes, amplifiers, inverters, and gates. 
   Referring now to  FIG. 2 , is a partial elevation view of a semiconductor device  100  fabricated in accordance with the present invention. The present invention provides a conductive layer  60 , such as a metallic layer, conductive paste, conductive polymeric film, or conductive metallic film, on the back side  81  of a semiconductor substrate  10  to maintain a more uniform bias voltage Vbb throughout substrate  10 . The device  100  is shown with two exemplary MOSFET transistors  40 ,  42  constructed on substrate  10  which is formed of a semiconductor material with a P-well region  13 , in the upper portion of substrate  10 . Device  100  has top surface  91  and substrate upper surface  79  and backside  81 . Conductive layer  60  is shown attached to the backside  81 . Conductive layer  60  may be a metallic layer (first embodiment), a conductive paste (second embodiment), a conductive polymeric film (third embodiment), or a conductive metallic film (fourth embodiment).  FIG. 2  shows conductive layer  60  formed as a metallic layer. Wire bond  95  is shown connecting conductive layer  60  with bonding pad  85 . Bonding pad  85  may be in electrical contact with bias voltage Vbb source  92  and discussed with respect to  FIGS. 3 . 
   The  FIG. 2  device  100  is merely exemplary of a typical solid state semiconductor circuit which could be configured in numerous ways. Various transistors  40 ,  42 , P-well plug diffusion regions  14 , field oxide regions  12 , source/drain regions  16 , and resistors  18  may be formed on the upper surface  79  of the substrate  10  or in P-well  13 . The transistors  40 ,  42  are shown formed on gate oxide region  46 , with a silicide layer  45 , gate electrode  43 , and a dielectric cap layer  44 . The gate stacks  40 ,  42  are covered with a gate stack insulating layer or gate spacer  20  which may be silicon nitride. Gate insulation layer  20  and substrate  10  are also covered with insulating layer  11  which is typically Borophosphosilicate glass (BPSG) or other suitable insulation material. Openings are formed in insulating layer  11  and electrically conductive plugs  30 ,  32 ,  34 , and  36  are formed in the openings for contact with diffusion regions  14 ,  16 ,  17  of the substrate  10 . P-well tie down plugs  30  are conventionally used to apply the bias voltage Vbb  92  to P-well  13  via P-well diffusion regions. Also shown are contact plugs  32  in contact with resistor  18  and contact plugs  34 ,  36  in contact with source/drain regions  16 . 
   P-well plugs  30  are made of a conductive material with low resistance, such as tungsten or polysilicon, and serve as ohmic contact between the bias voltage Vbb source  92  shown in  FIG. 3  and P-well  13 . P-well plugs  30  may be connected to bias voltage Vbb  92  via metallization layer  90 , bonding pads  83 , and wire bonds  82  as shown in  FIG. 4 . The bias voltage Vbb  92  is transferred to P-well  13  from by P-well plugs  30  and P-well diffusion regions  14 . Conductive layer  60  is shown wire bonded  95  to bonding pad  85 . 
   In a first exemplary embodiment of the invention shown in  FIG. 2  the conductive layer  60  is, as noted, preferably formed as a metallic layer. The metallic layer has a thickness preferably less than or equal to 10 mil. The conductive layer  60  may be secured to the backside  81  of the substrate  10  by a conductive adhesive, such as “Ablebond 8360” manufactured by ABLESTIK Labs, Inc. The conductive layer  60  is preferably attached to the backside  81  after a fabricated wafer has been cut into individual semiconductor devices (dies)  100 . The conductive layer  60  may extend beyond the length of the substrate  10 , as shown at the left side of  FIG. 2 , to allow for attachment thereto of a bonding wire  95  which connects the conductive layer  60  to a bonding pad  85 . The overall length of conductive layer  60  preferably extends no more than approximately 5 mils past substrate edge  8 . 
   Conductive layer  60  should have a low resistivity preferably less than 1×10 −8  Ohm-meter. Suitable metals, metal alloys, or compounds for conductive layer  60  may be selected from at least one of the following metals: copper (Cu), silver (Ag), alloy  42 , gold (Au), iron (Fe), and aluminum (Al). Conductive layer  60  removes unwanted voltage or electrical noise from substrate  10  thus reducing undesirable localized drops in the substrate bias voltage Vbb. Conductive layer  60  can be directly connected to bias voltage Vbb  92  ( FIG. 3 ), for example, the unwanted noise signal can move vertically downward through substrate  10  to conductive layer  60  and flow through wire bond  95  to bonding pad  85 . From bonding pad  85  it can flow to Vbb source  92  ( FIG. 3 ) by known techniques. 
   Although  FIG. 2  shows conductive layer  60  electrically connected to the bonding pad  85 , benefits can also be achieved without directly connecting conductive layer  60  to bonding pad  85 . In this case, conductive layer  60  attracts undesired voltages and or switching noise from localized regions of the substrate  10 , such as P-well  13  and transfers it to other regions of substrate  10  thereby minimizing local Vbb voltage drops, such as at transistor gate stacks  40 ,  42 . 
   In a second exemplary embodiment conductive layer  60  is formed of a curable conductive paste such as “Ablebond 8360”. In this case conductive paste  60  may have the same length as the substrate  10 . The conductive paste  60  may be a thermoplastic resin containing conductive particles. The conductive particles are preferably metal and may be selected from at least one of the following metals: copper (Cu), silver (Ag), gold (Au), iron (Fe), and nickel (Ni) particles. The conductive paste  60  should have a resistivity less than 1×10 −5  Ohm-meter, preferably less than 1×10 −7  Ohm-meter. The conductive paste  60  should have a thickness less than or equal to 1 mil, preferably less than approximately 0.5 mil. The cure time for the conductive paste  60  is preferably less than 15 minutes. The conductive paste  60  may be cured by heat and/or ultraviolet light. Conductive paste  60  can be applied to the substrate backside  81  of the wafer after backgrind but prior to cutting the wafer into individual semiconductor devices  100 . Conductive paste  60  can be applied by spin coating, spraying, screen printing, or blade coating the paste  60 . 
   Like the conductive metallic layer described above, if conductive paste  60  is not in direct electrical communication with bonding pad  85 , it will still draw unwanted voltage or electrical noise away from substrate  10  to help stabilize the operation of the electrical elements of the device  100 . Unwanted voltage noise in substrate  10  may exit the substrate  10  by moving vertically down substrate  10  to conductive paste  60  where it is flows through the conductive paste  60 . For example, transferred noise in conductive paste  60  may horizontally flow away from gate stacks  40 ,  42  and re-enter substrate  10  in the proximity of P-well diffusion regions  14 . The noise can then flow from P-well diffusion regions  14  to P-well plugs  30 . From the P-well plugs  30 , the voltage can flow to bonding pads  83 , via metalization layers  90 , where it can further flow away from active areas of device  100 . 
   In a third exemplary embodiment, conductive layer  60  is formed of a conductive polymeric film, such as “FC-262(b)” made by Hitachi Corporation. The conductive film  60  must be isotropically conductive, i.e., a three dimensional film, so that voltage is free to move in all three dimensions. A two dimensional film would not allow unwanted noise to move vertically through a two dimensional film. Conductive film  60  may be a solid resin matrix containing conductive particles. Conductive film  60  preferably has a thickness greater than approximately 1 mil and preferably less than approximately 3 mil. The conductive particles are preferably selected from at least one of the following metals: copper (Cu), silver (Ag), gold (Au), iron (Fe), and nickel (Ni). Conductive film  60  should have a resistivity less than approximately 1×10 −5  Ohm-meter, preferably less than 1×10 −7  Ohm-meter. A conductive film  60  can be applied to the wafer backside  81  after backgrind but prior to cutting the wafer into individual semiconductor devices  100 . Conductive film  60  can be applied by applying pressure greater than approximately 1 MegaPascal (MPa) to the film and/or wafer, and preferably a pressure between approximately 1 to 5 (MPa) for preferably about 5 seconds or less. The conductive film  60  should be applied at a temperature greater than 175 degrees Celsius, and preferably a temperature range of approximately 175 to 400 degrees Celsius. Conductive film  60 , like the conductive paste, will draw unwanted voltage or electrical noise away from substrate  10  in the manner described above with respect to the conductive paste. 
   In a fourth exemplary embodiment, conductive layer  60  is formed of a conductive metallic film  60 . The conductive film  60  preferably should have a thickness less than or equal to approximately 1 mil and is preferably formed of conductive particles selected from the following metals: copper (Cu), silver (Ag), gold (Au), iron (Fe), and nickel (Ni). Conductive film  60  should have a resistivity less than approximately 1×10 −5  Ohm-meter, preferably less than 1×10 −8  Ohm-Meter. Conductive film  60  can be applied to the substrate backside  81  after backgrind but prior to the cutting of the wafer into individual semiconductor devices. The conductive film  60  can be applied by any of the following methods or techniques: electroless plating, electrolytic plating, molecular beam epitaxy (MBE), vapor phase epitaxy (VPE), physical vapor deposition (PVD), chemical vapor deposition (CVD) and metal organic chemical vapor deposition (MOCVD). Like the conductive paste, conductive metallic film  60  draws unwanted voltage or electrical noise away from substrate  10  in the same manner as described above with respect to the conductive paste. 
     FIG. 3  is a block diagram of a semiconductor device voltage supply system  200  which includes a substrate bias voltage Vbb source  92 . Shown are an external voltage supply Vcc  97  which supplies voltage to Vbb source  92  via electrical contact  120 . Vbb source  92  is shown supplied to P-well  13  through electrical contact  122 , lead finger  87 , wire bond  82 , bonding pad  83 , metalization layer  90 , P-well contact plug  30 , and P-well diffusion region  14 . Conductive layer  60  is shown electrically connected to Vbb  92  via wire bond  95 , bonding pad  85  and electrical contact  121 . 
   Exemplary voltage values for bias voltage Vbb  92  are −1 volts and 0 volts. If conductive layer  60  is a metallic layer it is relatively easy to electrically connect it to Vbb source  92  in the manner shown and described with reference to  FIGS. 2 and 3 . If the conductive layer  60  is a conductive paste, conductive polymeric film, or conductive metallic film they may also be electrically connected to Vbb source  92  through a wire or other connection. However as noted earlier, the impact of noise is still reduced even if conductive layer  60  is not in direct electrical communication to Vbb source  92 . 
     FIG. 4  is a top view of the  FIG. 2  semiconductor device  100  fabricated in accordance with the invention. Lead fingers  87  are shown secured to the top side  91  of device  100 . The device  100  has a conductive layer  60  secured to the back side of the device  100  and extending past the device perimeter  101 . Bonding pads  83 ,  85  typically are provided over an exterior surface area of the completed device  100 , such as top surface  91 , and may be located on the perimeter or centered on the top surface  91  as shown in  FIG. 4 . 
   After fabrication is complete the semiconductor device  100  may be secured to a lead frame (not shown) via lead fingers  87  as shown in  FIG. 4 . Bonding pad  85  of device  100  is shown bonded to the conductive layer  60  by a wire bond  95 . Bonding pad  85  can be configured to be in electrical communication with substrate bias voltage Vbb source  92 . Thus one path for removing noise from substrate  10  is for the noise to travel through the substrate  10  to conductive layer  60  to bonding pad  85  via wire bond  95 . The remaining bonding pads  83  which are not in contact with conductive layer  60  are shown connected to lead fingers  87  by wire bonds  82  in accordance with the electrical requirements of the circuit design. The wire bonding can be performed with various methods and materials known in the art. Even if bonding  85  is not directly connected to Vbb source  92 , the negative impact of unwanted substrate voltage or noise can still be reduced. 
     FIG. 5  is a cross-sectional view of  FIG. 4  taken at line V—V. Conductive layer  60  is shown attached to the substrate bottom surface  81  with a conductive adhesive  62 . Lead fingers  87  are shown attached to the top surface  91  of device  100  by a conductive adhesive compound  94  using well known lead on chip techniques. Also shown is bonding pad  85  which is in electrical communication with conductive layer  60  via wire bond  82 . 
     FIG. 6  illustrates a typical processor based system  102 , including a DRAM memory device  108  and at least one or both of the processor and memory devices are fabricated according to the invention as described above. A processor based system, such as a computer system  102 , generally comprises a central processing unit (CPU)  112 , for example a microprocessor, that communicates with one or more input/output devices  104 ,  106  over a bus  118 . The computer system  102  also includes a read only memory device (ROM)  110  and may include peripheral devices such as floppy disk drive  114  and a CD ROM drive  116  which also communicates with the CPU  112  over the bus  118 . At least one of the CPU  112 , ROM  110  and DRAM  108  has a conductive layer  60  attached to the backside of its substrate as described above. 
   Having thus described in detail preferred embodiments of the present invention, it is to be understood that the invention defined by the appended claims is not to be limited by particular details set forth in the above description as many apparent variations thereof are possible without departing from the spirit or scope of the invention. Accordingly, the above description and accompanying drawings are only illustrative of preferred embodiments which can achieve the features and advantages of the present invention. It is not intended that the invention be limited to the embodiments shown and described in detail herein. The invention is only limited by the scope of the following claims.

Technology Category: 5