Patent Document

FIELD OF THE INVENTION 
     The invention relates to a device for mixing and applying mixed material, in particular medical cement, and comprises a cartridge cylinder with a mixed material cavity, a filling end and an outlet end, a mixer with an actuating rod, a mixing paddle and a grip, a plunger for closing the mixed material cavity at the filling end during the mixing and for forcing out the mixed material through the outlet end during the application, and a holding element. 
     BACKGROUND OF THE INVENTION 
     A device for mixing and applying mixed material is known from EP 1 278 488 B1. The device serves for preparing a pasty, flowable composition from a liquid component and a powdered component, which set with a time delay during mixing. In the case of medical cement, also known as bone cement, the mixing operation and the application of the medical cement must take place under sterile conditions, which leads to certain constraints on the design of the device. Even if the device is used only once and then disposed of, all the components must be easily accessible for sterilisation. For this reason, structural forms that are as simple as possible are desired. A further requirement in the case of such devices is for simple handling, in order to avoid the risk of errors. 
     The previously known device (EP 1 278 488 B1) has a closure cap, to lock the plunger on the filling end of the cartridge cylinder before the mixing operation is commenced. When the mixed material is to be applied, the closure cap must be removed in order to unlock the plunger. The closure cap consequently represents a holding element for temporarily fastening the plunger to the filling end, an element which has to be removed. 
     SUMMARY OF THE INVENTION 
     The invention is based on the object of simplifying a mixing and application device of the type stated at the beginning in its structural design and handling. 
     To achieve this object, the holding element is formed as a latching ring with radially outer and inner latching means. In order to hold the latching ring, the filling end of the cartridge cylinder has first counter-latching means, which interact with the outer latching means of the latching ring when the plunger closes the mixed material cavity. The plunger also has second counter-latching means, which interact with the inner latching means of the latching ring, in order to hold the plunger during the mixing but release it at the beginning of the application operation, so that the plunger can be pushed forwards by means of an applicator and the mixed material forced out through the outlet end of the cartridge cylinder. 
     The interaction of the latching ring with the filling end of the cartridge cylinder on the one hand and the plunger on the other hand is such that the plunger with the latching ring attached can be fitted manually into the filling end of the cartridge cylinder with a latching-in action, but the latching connection between the latching ring and the plunger is so strong that the plunger is not displaced into the interior of the mixed material cavity when it is manually fitted in this way. Only the applicator is capable of overcoming the holding force of the latching engagement between the latching ring and the plunger, in order then to use the plunger for forcing the mixed material out of the mixed material cavity. 
     The plunger has an annular receiving groove for the latching ring, which is fitted with a ring portion into this receiving groove in a snapping-in manner. For this purpose, the wall of the latching groove is formed so as to yield and has latching hooks which can resiliently yield because of the yielding nature of the wall. The yielding nature of the wall is produced by slits in the plunger wall in the region of the latching groove, the length of the slits providing the designer with a means for setting the resiliently yielding nature of the latching hooks to the correct amount. For example, the latching-holding force of the latching ring on the plunger is chosen to be stronger than the force that is required for fitting the plunger together with the latching ring onto the filling end of the cartridge cylinder. This ensures that, when the plunger together with the latching ring is fitted on the filling end of the cartridge cylinder, the plunger is not unintentionally pressed too far into the interior of the mixed material cavity. 
     In order to latch the plunger on the filling end of the cartridge cylinder by means of the latching ring, the filling end of the cartridge cylinder has a flanged ring, the radial extent of which is greater than the wall of the cartridge cylinder. As a result, an annular cavity with a diameter greater than that of the mixed material cavity is formed, and this annular cavity is constricted by hook-shaped projections, behind which an annular hook formation of the latching ring comes to lie when the plunger with the attached latching ring is pressed into the filling end of the cartridge cylinder. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       An exemplary embodiment of the invention is described on the basis of the drawing, in which: 
         FIG. 1  shows the individual parts of the mixing and application device in an exploded representation, 
         FIG. 2  shows a latching ring, cut through, 
         FIG. 3  shows an enlarged representation of the latching ring cross section, 
         FIG. 4  shows a longitudinal section through the mixing and application device, 
         FIG. 5  shows an enlarged representation of the filling end of the device, 
         FIG. 6  shows an enlarged representation of the plunger of the device and 
         FIG. 7  shows a further enlarged sectional representation of the engagement of the latching ring on the filling end and on the plunger of the device. 
     
    
    
     DETAILED DESCRIPTION 
       FIG. 1  shows the individual parts of the device and  FIG. 4  shows the assembly. To be mentioned as main parts of the device are a cartridge cylinder  1 , a mixture  2 , a plunger  3  and a latching ring  4 . The cartridge cylinder  1  has a mixed material cavity  10 , a filling end  11  and an outlet end  12 . Associated with the outlet end is a screw closure (not represented), also referred to as a base, which after the mixing of the mixed material is exchanged for an application tube, also referred to as a snorkel. 
     The mixer  2  comprises an actuating rod  21 , a mixing paddle  22  at the front end and a grip  23  at the rear end. The mixing paddle  22  has sector-shaped through-openings, through which the mixed material is forced during the turning and moving back and forth of the actuating rod, and is thereby mixed. 
     The plunger  3  comprises a plunger body  30 , which can best be seen from  FIG. 6 , also (see  FIGS. 1 and 4 ) a large O-ring  31  for sealing at the cavity  10 , a small O-ring  32  for sealing at the actuating rod  21 , a filter disk  33 , a small clip ring  34  and a large clip ring  35 . After placing the O-rings  31 ,  32  and the filter disk  33  in corresponding receiving grooves on the inner ends of the plunger body  30  (at the bottom in  FIG. 6 ), the clip rings  34 ,  35  are fitted onto the plunger body  30 , in order to fix and fasten the O-rings and the filter disk on the plunger. On the outer end (at the top in  FIG. 6 ), the plunger also has a suction connection piece  36 , which leads to a space inside the plunger and on which the filter disk  33  is placed. The suction connection serves the purpose of sucking troublesome air in the mixing space  10  away through the filter disk  33 , while the mixed material is held back in the mixed material cavity by the filter disk  33 . 
     The latching ring  4  serves for the temporary fastening of the plunger  3  to the filling end  11  of the cartridge cylinder  1 . For this purpose, the latching ring  4  has radially outer, annular latching means  41  and radially inner, annular latching means  42 , which in the cross section of the latching ring respectively appear as a hook formation  41  and as a cylindrical ring portion  42  with an insertion bevel (see  FIGS. 3 and 7 ). The latching means  41 ,  42  are separated from each other by a groove  40  and thereby assume a resilient yielding nature, which is useful when fitting the latching ring. 
       FIG. 5  shows a view of the filling end  11  of the cartridge cylinder  1 . The latter has an edge flange  13 , on the inner side of which a ring of counter-hooks  14  are located as counter-latching means for the hook formations  41  of the latching ring  4 . Under the respective counter-hooks  14  there are slit-shaped slide openings  15 , which are required to form the underside of the counter-hooks  14 . These slits  15  open out on a placement edge  16 , which forms a stop for the latching ring  4 . 
       FIG. 6  provides a view of the outer end of the plunger body  30 . The wall parts of the plunger body that are the upper wall parts in  FIG. 6  are formed as resilient latching hooks  37 , which are provided with insertion bevels and form the counter-latching means for the inner latching means  42  of the latching ring  4 . The resiliently yielding nature of the latching hooks  37  is determined by the number and depth of axial slits  38 , which subdivide the plunger wall that is the upper plunger wall in  FIG. 6 . Under the latching hooks  37  there is a peripheral groove  39  for receiving the latching means  42  of the latching ring  4  when the latter is coupled onto the plunger  3 . The plunger body  30  also has a radial separating wall  50 , through which the suction connection piece  36  reaches and which butts against the outer annular wall of the plunger in the region of a circumferential groove  51 , which is formed to avoid accumulation of material. The separating wall lies outside the range of the slits  38 . 
       FIG. 7  shows the interaction of the latching ring  4  with the filling end  11  of the cartridge cylinder  1  and with the latching hooks  37  of the plunger  3 . For fitting, the latching ring  4  is placed onto the latching hooks  37  of the plunger  3  and, by applying axially acting force to the latching ring, made to snap into the groove  39  behind the latching hooks  37 . The radial extent of the cylindrical ring portion  42  determines by greater or lesser overlapping with the latching hook  37 , to be chosen in the structural design, the holding force with which the latching ring  4  is held on the plunger  3 . By placing the hook formations  41  of the latching ring  4  on the insertion bevel of the resilient counter-hooks  14  and pressing them axially together, the hook formations  41  snap in behind the counter-hooks  14  and hold the latching ring  4  together with the plunger  3  fitted on it on the filling end  11  of the cartridge cylinder  1 . Here, too, the fitting forces can be made to match requirements by choosing the radial dimension of the hook formations  41  to be greater or smaller. 
     For medical applications, the mixing and application device is supplied in sterilized, ready-fitted-together structural units, namely the cartridge cylinder  1  with the attached base as a closure at the outlet end  12 , the mixer  2  with the secured plunger  3  together with the placed-on latching ring  4 , the components of the medical cement (bone cement) in appropriate containers, a filling funnel and an application tube (snorkel), these components being packed in a sterile form in a dish or a bag. The equipment also includes a suction pump and an applicator gun for pushing the plunger forwards and forcing the mixed material out of the cartridge cylinder. 
     The mixing and application device is handled as follows: 
     The cartridge cylinder is filled with the material to be mixed. The suction pump is connected to the suction connection piece  36 , and the mixer  2  together with the plunger  3  is inserted into the filling end of the cartridge cylinder. The applied negative pressure is helpful during the fitting of the plunger  3  as a closure of the filling end, i.e. not much force has to be exerted to make the latching ring snap with its hook formation  41  in behind the resilient counter-hooks  14 . By evacuating excess air and any vapors from the mixed material cavity  10 , the mixed material is prepared for mixing. The mixing is performed by turning and pushing back and forth the mixing paddle  22  inside the mixed material cavity. After intimate mixing, the mixing paddle is brought to bear against the inner side of the plunger and the actuating rod  21  is broken off in such a way that the mixed material cavity remains closed. Then the cartridge cylinder can be placed onto the applicator gun, the closure base is removed and the applicator tube is instead screwed onto the outlet end. If appropriate, the applicator tube is shortened. Then the applicator gun can be actuated, pressure being exerted on the plunger  3  and tension exerted on the flange  13  of the cartridge cylinder. As a result, the holding force of the latching ring  4 , with which the plunger  3  is held on the filling end  11  of the cartridge cylinder, is overcome. The plunger  3  together with the broken-off end of the actuating rod  21  inserted in it can then be displaced by the applicator gun in the direction of the outlet end  12  of the cartridge cylinder, in order to bring the mixed material to a suitable location through the applicator tube. 
     It is consequently evident that the novel mixing and application device has with the latching ring  4  a holding element for temporarily fastening the plunger to the filling end that need not be unlocked before attaching the applicator gun. This dispenses with the need for a locking bar that is otherwise required in the prior art (EP 1 278 488 B1) and with the need for the operation of actuating and removing the locking bar.

Technology Category: 1