Patent Document

CROSS REFERENCE TO RELATED APPLICATIONS 
   The present application is a continuation in part of application Ser. No. 10/122,061, entitled “Electronic HID Ballast and a PPM Method of Preventing Acoustic Arc Resonance”, filed on Apr. 12, 2002 now abandoned, the disclosure of which is herein incorporated by reference in its entirety. 

   BACKGROUND OF THE INVENTION 
   The present invention generally relates to High Intensity Discharge (HID) lamps and more particularly to a system and method for preventing acoustic arc resonance in HID lamps by utilizing a pulse phase modulation (PPM) switching power source. 
   HID lamps are widely used for outdoor lighting because of their high efficiency and long life. However, several HID lamp characteristics affect conventional HID ballast costs and reliability. Conventional HID lamps operate at low working voltages from 50V to 100V and high ignition voltages greater than 1500V. HID lamps operate at very low voltages of less than one third of the normal operating voltage after ignition until the HID lamp reaches its full power. Normally this period lasts several minutes. This characteristic requires that HID ballasts be able to withstand over load. 
   HID lamps further are characterized by highly dynamic characteristic loads which change instantly from low impedance to open circuit or from open circuit to low impedance. Therefore HID ballasts must have a constant power output with robust open load and over load protection. 
   Acoustic arc resonance (AAR) can affect HID lamp stability and damage the HID lamp. AAR can happen from several hundred Hz to several hundred KHz. The AAR may vary from HID lamp to HID lamp and may change as the HID lamp ages. AAR is not a problem for magnetic HID ballasts that work at 50 to 60 Hz power line frequency. However electronic ballasts that operate within this frequency range must deal with AAR. 
   Magnetic ballasts use large power transformers to handle overload during the HID lamp ignition with the attendant costs of low power factor, heavy weight, and low efficiency. Normally an expensive power capacitor is used in magnetic HID ballasts to compensate for the low power factor. High efficiency electronic HID ballasts are more efficient than magnetic ballasts as they generally are smaller, weigh less, are more efficient, and have a higher power factor. In order to replace magnetic ballasts, high efficiency electronic HID ballasts must effectively control AAR and have robust power load and over load protection achieved at a reasonable cost. 
   Conventional high frequency electronic HID ballasts use a pulse frequency modulation (PFM) method to prevent AAR. The major problem with PFM is acoustic noise and electromagnetic noise. The rapid frequency jumps in PFM can effectively prevent AAR but also increase the noise level. Slower frequency jumps can reduce the noise level but may not completely prevent MR. Some high frequency electronic HID ballast designs use a fast AR feedback circuit to trigger the frequency jump whenever AAR is detected. This approach can minimize acoustic noise, but introduces additional costs. The PFM method also increases ballast design difficulty because the ballast circuit needs to be optimized for multiple working frequencies. 
   As can be seen, there is a need in the art for a high frequency electronic HID ballast having open load and over load protection that is reliable and low cost. Preferably the high frequency electronic HID ballast operates at a low ignition frequency to extend HID lamp and starter life and to offer open load protection to the starter. Further, the high frequency electronic HID ballasts preferably operates at fixed frequency with PPM to prevent AAR. 
   SUMMARY OF THE INVENTION 
   In accordance with one aspect of the invention, a high efficiency electronic HID ballast operates at a fixed frequency with PPM to prevent AAR. The PPM can be two phase PPM or multiple phase PPM with a maximum number of contiguous pulses having a same phase of less than or equal ten pulse periods. 
   In another aspect of the invention, the high efficiency electronic ballast uses a pulse deduction method to prevent the ballast from over load and to prevent the HID lamp from over current during ignition. Whenever an over load condition is detected, the pulse source suspends a next pulse output to reduce the ballast&#39;s output power. In a worst case, this method can cut the output power by half. 
   In yet another aspect of the invention, the high efficiency electronic ballast uses a DC starter to achieve adjustable ignition frequency. The ignition frequency is adjusted to a few pulses per second. The low ignition frequency provides the DC starter with open load protection. 
   In yet another aspect of the invention, the high efficiency electronic ballast provides open load protection to the ballast circuit by placing the HID lamp and the power switching source in DC series. Whenever the HID lamp is disconnected, only a weak DC starter current will go through the switching power source. 
   In another aspect of the invention, the high efficiency electronic ballast uses a parallel LRC loop as a coupling circuit to improve power coupling efficiency between the HID lamp and the switching power source. 
   In yet another aspect of the invention, a method of preventing acoustic arc resonance (AAR) in a high frequency electronic ballast for a High-Intensity-Discharge (HID) lamp, includes the steps of providing a pulse source to the high frequency electronic ballast working at a Pulse-Phase-Modulation (PPM) mode with a fixed frequency to prevent AAR. 
   In another aspect of the invention, an electronic HID ballast, includes a power switching circuit for energizing a HID lamp, a switch driver for driving the power switching circuit, a coupling circuit for improving power coupling between the power switching circuit and the HID lamp, a PPM pulse source having a fixed frequency for driving the power switching circuit through the switch driver, a DC starter for igniting the HID lamp having an adjustable low ignition frequency, a switch current amplitude feedback circuit for detecting a power switching current pulse amplitude and sending a signal to the switch driver, and a switch current width feedback circuit for detecting a power switching current pulse width and sending a signal to the PPM pulse source. 
   In yet another aspect of the invention, an electronic HID ballast, includes a pulse phase modulation pulse source, a switch driver coupled to the pulse phase modulation pulse source, a switch current amplitude feedback circuit coupled to the pulse phase modulation pulse source, a switch current width feedback circuit coupled to the pulse phase modulation pulse source, a power switching circuit coupled to the pulse phase modulation pulse source, a coupling circuit coupled to the pulse phase modulation pulse source, and a DC starter circuit coupled to the pulse phase modulation pulse source. 
   In another aspect of the invention, a method of providing overload protection to an electronic HID ballast having a pulse phase modulation pulse source, a switch driver coupled to the pulse phase modulation pulse source, a switch current amplitude feedback circuit coupled to the pulse phase modulation pulse source, a switch current width feedback circuit coupled to the pulse phase modulation pulse source, a power switching circuit coupled to the pulse phase modulation pulse source, a coupling circuit coupled to the pulse phase modulation pulse source, and a DC starter circuit coupled to the pulse phase modulation pulse source includes the steps of detecting an overload condition, and suspending a next pulse whenever the overload condition is detected. 
   In yet another aspect of the invention, a method of providing open load protection to an electronic HID ballast having a pulse phase modulation pulse source, a switch driver coupled to the pulse phase modulation pulse source, a switch current amplitude feedback circuit coupled to the pulse phase modulation pulse source, a switch current width feedback circuit coupled to the pulse phase modulation pulse source, a power switching circuit coupled to the pulse phase modulation pulse source, a coupling circuit coupled to the pulse phase modulation pulse source, and a DC starter circuit coupled to the pulse phase modulation pulse source includes the step of connecting a HID lamp in series with the power switching circuit. 
   These and other features, aspects and advantages of the present invention will become better understood with reference to the following drawings, description and claims. 

   
     BRIEF DESCRIPTION OF THE DRAWINGS 
       FIG. 1  is schematic of a high efficiency electronic ballast circuit in accordance with the invention; 
       FIG. 2  is a schematic of an alternative high efficiency electronic ballast circuit in accordance with the invention; 
       FIG. 3  is a schematic of another alternative high efficiency electronic ballast circuit in accordance with the invention; 
       FIG. 4  is a representation of a two phase PPM and a two phase pseudo random sequence in accordance with the invention; 
       FIG. 5  is a representation of a three phase PPM, a three phase random sequence, and a sequence for extending a sequence period; 
       FIG. 6  is a representation showing signal traces and the effect of pulse deduction caused by over load in accordance with the invention; 
       FIG. 7  is a representation showing signal traces and the operation of a slave switch in accordance with the invention; and 
       FIG. 8  is a representation showing signal traces and the effect of pulse deduction in the circuit of  FIG. 3  in accordance with the invention; and 
       FIG. 9  is a flow diagram of a three phase pulse modulation in accordance with the invention. 
   

   DETAILED DESCRIPTION OF THE INVENTION 
   The following detailed description is of the best modes of carrying out the invention. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by the appended claims. 
   The present invention generally provides a high efficiency electronic HID ballast which operates at a fixed frequency with PPM to prevent AAR. The PPM can be two phase PPM or multiple phase PPM with a maximum number of contiguous pulses having a same phase of less than or equal ten pulse periods. 
   With reference to  FIG. 1 , a high efficiency electronic HID ballast circuit generally designated  30  is operable to energize an HID lamp  11 . The ballast circuit  30  includes a PPM pulse source  1 , a pulse deduction circuit  21 , a switch driver  2 , a switch current amplitude feedback circuit  3 , a switch current width feedback circuit  4 , a switch  5 , a current sampling resistor  6 , a diode  7 , an inductor  8 , a capacitor  9 , an inductor  10 , a SIDAC  12 , a capacitor  13 , and a resistor  14 . 
   A coupling circuit generally designated  35  includes capacitor  9  coupled in parallel to the series combination of inductor  10  and HID lamp  11 . The coupling circuit  35  may be operable to improve the power coupling between the power switching circuit generally designated  40  and the HID lamp  11  and to provide a phase modulated signal to HID lamp  11 . The parallel LRC connection of capacitor  9  and inductor  10  may boost the equivalent load resistance of the HID lamp  11  to the power switching circuit  40 , especially during an ignition period during which time the HID lamp  11  stays at a low resistance. A higher load resistance normally results in better switching efficiency. The parameters of capacitor  9 , inductor  10 , and inductor  8  may be optimized based on HID lamp  11  characteristic resistance and a switching frequency to make switch  5  work at a zero current switching mode under a full load condition. 
   Power switching circuit  40  includes switch  5 , current sampling resistor  6 , diode  7 , and inductor  8 . The power switching circuit  40  may be used to energize HID lamp  11  through the coupling circuit  35 . Switch  5  may be a MOSFET, an IGBT, or a BJT. 
   A PPM pulse source  1  may operate as a pulse source for power switch driver  2 . The PPM pulse source  1 , switch driver  2 , switch current amplitude feedback circuit  3 , and the power switching circuit  40  may operate as a power switching source with constant power output to energize HID lamp  11 . The output of coupling circuit  35  may be a phase modulated signal. 
   A DC starter circuit generally designated  45  may include inductor  10 , SIDAC  12 , capacitor  13 , and resistor  14 . SIDAC  12  preferably has a breakdown voltage less that V+ but larger than HID lamp  11  working voltage and may be connected to a tap of inductor  10  with a tapping ratio greater than or equal to 15:1. Before lamp  11  is ignited, the voltage over capacitor  13  may eventually reach a SIDAC  12  breakdown voltage. A high voltage pulse over HID lamp  11  triggered by the SIDAC  12  breakdown ignites the HID lamp  11 . After HID lamp  11  is ignited, a voltage over capacitor  13  may be limited by the HID lamp  11  working voltage and put the DC starter circuit  45  in a standby mode. Resistor  14  may control a charging current over capacitor  13  and may be used to adjust a HID lamp  11  ignition frequency. Ideally the DC starter circuit  45  should have an ignition frequency of a few pulses per second for open circuit protection of the DC starter circuit  45  itself. 
   The PPM method is widely used in digital communication systems. The PPM method can also be used in the high efficiency electronic HID ballast circuit  30  to prevent AAR. To prevent AAR, the PPM source  1  must change phase before AAR occurs. A pulse sequence having PPM advantageously eliminates AAR in HID lamp  11 . A maximum number of contiguous pulses having a same phase in a PPM sequence can be used to measure the worst case of two adjacent phase shifts. Test results show that the PPM pulse source  1  output should have a maximum number of contiguous pulses having a same phase less than or equal to 10 to effectively prevent AAR in the high efficiency electronic HID ballast circuit  30 . Advantageously utilizing PPM provides for no acoustic noise and lower levels of electromagnetic noise, easy optimization of coupling circuit  35  for a fixed PPM pulse source  1  frequency, and elimination of AAR related feedback circuits used in the prior art. 
   The PPM pulse source  1  may work at a PPM mode with a fixed frequency. The fixed pulse frequency can be from a few KHz to a few hundred KHz and the PPM pulse source  1  can utilize two or multiple phases. It has been found that to avoid low frequency AAR, the period of a PPM sequence may preferably be greater than or equal to 5 ms. 
   For three or more phased modulation, the PPM sequence can have a fixed number of contiguous pulses having a same phase N, with the output pulses repeated N pulse periods for each phase in the PPM sequence.  FIG. 5  shows a three phased PPM sequence with N=2 and 0, 1, and 2 representing three phases. 
   For two phased modulation, a 2 N −1 binary pseudo-random sequence can be used with 0 and 1 representing two phases and the maximum number of contiguous pulses having a same phase less than or equal to N.  FIG. 4  shows a two phased PPM sequence with N=5. 
   Overload protection is important for electronic ballast safety, especially for HID ballasts driving high power HID lamps. A pulse deduction method may be used to protect the high efficiency electronic HID ballast circuit  30  from overload during the HID lamp  11  ignition period. An overload protection circuit generally designated  50  includes pulse deduction circuit  21  and pulse current width feedback circuit  4 . An overload condition can be detected by monitoring switch current width through pulse current width feedback circuit  4 . At a normal working condition, inductor  8  and switch  5  work at zero current switching mode. The overload will cause current resonance among inductor  8 , capacitor  9  and inductor  10  through diode  7  that results in a smaller current pulse width on switch  5  because of the non zero current switching for switch  5  and inductor  8 . Whenever an overload condition is detected, the pulse deduction circuit  21  will suspend a next pulse output to reduce power transferred to HID lamp  11 . In a worst case, the pulse deduction method can cut power output by half.  FIG. 6  shows how the pulse deduction method works when overload causes non-zero current switching. The pulses with shown in dotted lines a re suspended pulses because of previous smaller current pulse widths. 
   Open load protection is achieved by HID lamp  11  and switch  5  in a DC series connection. Whenever HID lamp  11  is disconnected, the current through switch  5  will be cut to a weak DC starter current. 
   In high efficiency electronic HID ballast circuit  30  shown in  FIG. 1 , there&#39;s a DC bias voltage over HID lamp  11 . For large power lamps with long lamp tubes, this DC bias may cause uneven lighting over the lamp tube. A lower pulse frequency can help overcome the uneven light, but will result in a larger switch current and inductor size. 
   In another aspect of the invention, a high efficiency electronic HID ballast circuit generally designated  60  shown in  FIG. 2  may include slave switch  15 , diode  16 , capacitor  17 , bleeder resistor  18 , and capacitor  19 . These components may remove DC bias after HID lamp  11  is ignited. 
   Before HID lamp  11  is ignited, slave switch  15  is off. The voltage on capacitor  19  is V+ because of bleeder resistor  18 . The high efficiency electronic HID ballast circuit  60  works the same way as high efficiency electronic HID ballast circuit  30  to ignite HID lamp  11 . When a current over switch  5  is detected, slave switch  15  may be turned on at the same on time as switch  5  after a delay of a half pulse period, as shown in  FIG. 7 . After HID lamp  11  is ignited, switch  5  and slave switch  15  work in a push and pull mode to energize HID lamp  11  with AC current. A weak current over bleeder resistor  18  can be ignored, and the voltage over capacitor  19  is determined by the ratio of the values of capacitor  17  and capacitor  19 . 
     FIG. 3  shows an implementation based on high efficiency electronic HID ballast circuit  30 . Component parameters given in  FIG. 3  are for a 75 w HID lamp  11 . MPU chip PIC16C508 may be programmed as PPM pulse source  1  and pulse deduction circuit  21 . A LMC555 may be used as switch driver  2 . R 60  and R 61  may be used as the switch current width feedback circuit  4 . R 42  and T 40  may be used as the switch current amplitude feedback circuit  3 . Thermistor R 201  with a negative temperature coefficient may be used for T 40  V be  thermal compensation. D 20  may be used for diode  7 , MOSFET M 1  for switch  5 , R 20  and R 201  for resistor  6 , L 20  for inductor  8 , L 21  for inductor  10 , C 20  for capacitor  9 , C 21  for capacitor  13 , and R 21  for resistor  14 . A small inductor L 22  is added into the DC starter circuit to boost the ignition pulse voltage. 
   R 40 , R 41 , C 40 , C 41  and LMC555 form a standard 555 monostable circuit that outputs a positive pulse at LMC555 pin  3  for each negative input pulse at LMC555 pin  2 . The output pulse width can be adjust by R 40  and is set to 12 us at open load mode. LMC555 is also a pulse voltage converter that takes 5V MPU pulse input and outputs 13V pulse to drive M 1 . 
   Z 50 , R 50 , T 50  and R 51  combined may be used as a under voltage protection circuit for +13V power source to prevent MOSFET from overheat damage caused by unsaturated conduction. Whenever +13V power source voltage drops below 12V, the corresponding voltage drop on R 51  will reset MPU to stop pulse output. 
   The MPU output pulses on PIC16C508 pin  3  may have a fixed period of 58 us with 3 phase PPM, and the output pulse may be a 1 us negative pulse. The three phases may be −2 us, 0 us and 2 us. The output pulse sequence may have a fixed number of contiguous pulses having a same phase of 7. The PPM sequence may have a period of approximately 7 ms. 
   At normal working conditions, the M 1  current width may be approximately 8 us. The output pulse deduction is triggered whenever the M 1  current width is less than 6 us.  FIG. 8  illustrates how the pulse deduction works. Suspended pulses are marked with dotted lines and are trigged by a narrow current pulse. 
     FIG. 9  illustrates a program flowchart of MPU chip PIC16C508. The three phase random sequence table stored in memory is the same sequence as shown in  FIG. 4  with the number of contiguous pulses having a same phase equal to 7. A timer with period=58 us is used as a PPM output clock. An address counter driven by the timer is used as address decoder to read proper value from the sequence table sequentially driven. The address counter has the same period as the sequence table size. 
   It should be understood, of course, that the foregoing relates to preferred embodiments of the invention and that modifications may be made without departing from the spirit and scope of the invention as set forth in the following claims.

Technology Category: 4