Patent Document

BACKGROUND OF THE INVENTION 
   1. Field of the Invention 
   The present invention relates to a screen device which is useful as a curtain, a blind, a screen, a partition and the like. 
   2. Description of the Related Art 
   As shielding or light control means such as a curtain and a blind, or as a screen or a partition, a screen device provided with various kinds of mechanisms has been conventionally developed, and has been put into practical use. 
   As such a screen device, the present applicant has developed a novel screen device, in which cloth, a sheet, or a net is freely folded and unfolded by pleating. 
   In the device, a screen  2  is interposed between a pair of screen installation frames  1  and  1 , at least one of which can slide, in such a manner as to be contractable and expandable by pleating, and further, the screen  2  can be opened and closed by a sliding motion of the screen installation frame  1 , as shown in, for example,  FIG. 16 . In the device, the independence of the screen  2  can be maintained by a wire stretched across the screen installation frames  1  and  1 . 
   The screen device includes an upper guide frame  3  serving as a member for guiding the sliding motion of the screen installation frame  1 , and further, the upper guide frame  3  covers the upper end section of the screen installation frame  1 . 
   Additionally, the present applicant has developed and put into practical use a screen device, in which a screen can be more smoothly opened or closed with stability. 
   As shown in  FIGS. 17 and 18 , in the device, the upper guide frame  3  covers the upper end section of the screen installation frame  1 , so as to guide the sliding motion of the screen installation frame  1 . In the meantime, a slide guide frame  5  is additionally provided. The slide guide frame  5  is fixed at one end thereof to either one of the screen installation frames  1 , and further, is bent at the other end thereof to be freely inserted into the other screen installation frame  1 . The slide guide frame  5  may be constituted of a so-called caterpillar, in which rigid units  6 , each having, for example, a side wall  6   a  and a bridge  6   b , are disposed continuously to each other. The lower slide guide frame  5  can slide along a rail  7 . The slide guide frame  5  formed by continuously disposing the rigid units  6  has bendability and rigidity, thereby smoothly opening and closing the screen  2  with stability. 
   SUMMARY OF THE INVENTION 
   The screen device developed by the present applicant is innovative in that the screen, which is contractable and expandable by the pleating, can be smoothly opened and closed with stability. Furthermore, characteristics of the screen device have become more prominent, and further, problems to be solved for further enhancing the stability and workability of the device have been revealed in the process of examining technical improvements thereafter studied by the present applicant. 
   For example, although the upper guide frame  3  covers the upper end section of the screen installation frame  1  in the conventional screen device, there may occur an inconvenience that the screen installation frame  1  accidentally falls down since the screen installation frame  1  is inclined and the upper end section of the screen installation frame  1  is detached from the upper guide frame  3  in the case where a large external force is exerted on the screen  2  or the screen installation frame  1  due to strong winds or a contact with a human body, as is obvious from  FIG. 18 . 
   In addition, when the screen installation frame  1  is repaired or a new screen installation frame  1  is disposed in a position after the inclination or falling-down, it is not always easy to insert the upper end section of the screen installation frame  1  into the upper guide frame  3  due to weight and size as the screen device is further increased in size. 
   In view of this, the invention has been developed to solve the problems experienced in the prior art. Therefore, an object of the invention is to provide a novel screen device, in which an upper end section of a screen installation frame can be prevented from falling down from an upper guide frame, and further, the upper end section of the screen installation frame is readily inserted into the upper guide frame even in a large-sized screen device. 
   In order to solve the problems, a screen device according to the invention has following characteristics: 
   (1) In a screen device, in which a screen is interposed between a pair of screen installation frames, at least one of which can slide, in such a manner as to be contractable and expandable, thus to be laterally opened or closed, and an upper guide frame covers an upper end section of the screen installation frame, for guiding the screen installation frame, the screen installation frame includes a fall-down prevention guide section formed of a projection or a groove at an upper end section of the screen installation frame, and the upper guide frame includes therein a guide rail projection, to which the fall-down prevention guide section is locked when the screen installation frame is inclined, so as to prevent the upper end section of the screen installation frame from being detached from the upper guide frame. 
   (2) At least one of a pair of suspending walls facing each other in the upper guide frame has elasticity, wherein the suspending wall having the elasticity is opened outward when the upper end section of the screen installation frame is inserted into the upper guide frame. 
   (3) A part of the guide rail projection is cut out, so that the upper end section of the screen installation frame can be inserted into the upper guide frame through the cutout. 
   (4) A part of the suspending wall of the upper guide frame is cut out, so that the upper end section of the screen installation frame can be inserted into the upper guide frame through the cutout. 
   (5) The upper guide frame is positioned with a clearance, so that the upper end section of the screen installation frame can be inserted into the upper guide frame through the clearance. 
   (6) A plurality of the upper guide frames are positioned with a clearance, and a cap member is fixed thereon. 
   (7) The clearance and the cap member are positioned in a mating position of separation type screen devices, and further, a stopper is positioned at the mating position inside the cap member. 
   (8) Both of a pair of screen installation frames, each having the screen attached thereto, can slide, and at least either one of the screen installation frames is connected to a slidable screen installation frame in another screen device via a connector. 
   (9) The screen is a foldable and unfoldable pleat net member. 
   According with the invention having characteristic (1), the fall-down prevention guide section is locked to the guide rail projection, so as to prevent the upper end section of the screen installation frame from being detached and falling down from the upper guide frame. 
   According with the invention having characteristics (2) to (5), the upper end section of the screen installation frame can be readily inserted into the upper guide frame even in a large-sized screen device. 
   According with the invention having characteristic (6), the plurality of clearances enable the insertion of the upper end section of the screen installation frame even in a large-sized screen device to be installed in a large space, and further, the cap member prevents a significant force from being exerted on the sliding motion of the screen installation frame, even with misalignment between axes of the upper guide frames, with an attendant advantage of visual unobtrusiveness. 
   According with the invention having characteristic (7), the stopper provided at the cap member can accurately set the mating position between the separation type screen devices, thus achieving a screen device that has a good exterior appearance while having excellent in stability. 
   According with the invention having characteristic (8), it is possible to achieve a screen device for a large space, which can produce the above-described effects. 
   According with the invention having characteristic (9), it is possible to achieve a screen, which can produce the above-described effects. 

   
     BRIEF DESCRIPTION OF THE DRAWINGS 
       FIG. 1  is a side cross-sectional view showing the outline of a screen device according to a preferred embodiment of the invention; 
       FIG. 2  is a side cross-sectional view showing essential parts for preventing a screen installation frame of the screen device shown in  FIG. 1  from an upper guide frame; 
       FIGS. 3A and 3B  are side cross-sectional views showing essential parts explanatory of a fall-down prevention guide section and a guide rail projection in another preferred embodiment, respectively; 
       FIGS. 4A and 4B  are side cross-sectional views showing essential parts explanatory of a fall-down prevention guide section and a guide rail projection in a further preferred embodiment, respectively; 
       FIG. 5  is a cross-sectional view showing essential parts of the upper guide frame in one form in association with insertion of an upper end section of a screen installation frame; 
       FIG. 6  is a perspective view showing essential parts of the upper guide frame in another form; 
       FIG. 7  is a perspective view showing essential parts of the upper guide frame in another form; 
       FIG. 8  is a schematic view showing the upper guide frame in another form and a cap member; 
       FIG. 9  is a schematic view explanatory of a problem which may be caused by connection of the upper guide frame when there is no clearance; 
       FIG. 10  is a bottom view showing essential parts of the connection of the upper guide frame by the cap member; 
       FIG. 11  is a broken front view showing the outline of an example, in which a stopper is positioned in the cap member; 
       FIG. 12  is a side view showing the cap member having the stopper positioned therein; 
       FIG. 13  is a horizontal cross-sectional view showing a contracted state of a one-way drawing type screen device constituted by connecting unified screen devices to each other; 
       FIG. 14  is a horizontal cross-sectional view showing the screen device shown in  FIG. 13  in an expanded state; 
       FIG. 15  is a horizontal cross-sectional view showing essential parts of a double-leaf drawing type screen device; 
       FIG. 16  is a broken front view showing a screen device which has been developed and put into practical use by the present applicant; 
       FIG. 17  is a broken front view showing another screen device that has been developed and put into practical use by the present applicant; and 
       FIG. 18  is a side cross-sectional view showing the screen device shown in  FIG. 17 . 
   

   DETAILED DESCRIPTION OF THE INVENTION 
   In a screen device shown in  FIG. 1 , a screen  2  is interposed between a pair of screen installation frames  1  and  1 , at least one of which can slide, in such a manner as to be contractable and expandable, and therefore, the screen  2  can be laterally opened or closed. Moreover, an upper guide frame  3  is provided to cover an upper end section of the screen installation frame  1 , thereby guiding the screen installation frame  1 . 
   In the screen device shown in  FIG. 1 , the screen installation frame  1  includes a fall-down prevention guide section  11  formed of a projection or a groove at the upper end section of the screen installation frame  1 . The upper guide frame  3  includes therein a guide rail projection  31 , which locks the fall-down prevention guide section  11  so as to prevent the upper end section of the screen installation frame  1  from being detached from the upper guide frame  3 . The fall-down prevention guide section  11  may be constituted of, for example, a projection or the like having a width greater than that of the screen installation frame  1 , and may be positioned at the upper end section of the screen installation frame  1 . 
   The upper guide frame  3  can be fixed to an upper crosspiece, a ceiling face or the like of an opening of a window or a door. A lower end of the screen installation frame  1  can slide on a lower crosspiece or a floor face in a predetermined direction along a rail  7  having various kinds of shapes or structures. 
   Even if the screen installation frame  1  is tilted due to a large external force on the screen installation frame  1  or the screen  2  owing to strong winds or a contact with a human body, the fall-down prevention guide section  11  is locked in the guide rail projection  31 , so that the screen installation frame  1  is suspended, as shown in, for example,  FIG. 2 , in the screen device shown in  FIG. 1 . Thus, the screen installation frame  1  can be prevented from being detached and falling down from the upper guide frame  3 . In the state shown in  FIG. 2 , it is possible to correct the inclination of the screen installation frame  1 , and further, to readily restore the screen device in a predetermined state. 
   Incidentally, the fall-down prevention guide section  11  as a molded product made of a plastic or metal can be fixed to the upper end section of the screen installation frame  1 , and further, the guide rail projection  31  as a molded product made of a plastic may be integrated with the upper guide frame  3  or included via other appropriate means. 
   The fall-down prevention guide section  11  and the guide rail projection  31  may take various shapes or arrangements. For example, as shown in  FIGS. 3A and 3B , the fall-down prevention guide section  11  and the guide rail projection  31  may be formed into a laterally symmetric shape viewed in cross section. Otherwise, as shown in  FIGS. 4A and 4B , the fall-down prevention guide section  11  and the guide rail projection  31  may be formed into a laterally asymmetric shape viewed in cross section. The fall-down prevention guide section  11  shown in  FIG. 3A  includes a channel formed into a substantial C shape viewed in cross section, and is included integrally with the upper end section of the screen installation frame  1 . Inside of the upper guide frame  3  is suspended a suspending piece, to which the guide rail projection  31  is horizontally connected. The suspending piece and the guide rail projection  31  are included integrally with the upper guide frame  3 . The guide rail projection  31  is housed inside of the fall-down prevention guide section  11 . The fall-down prevention guide section  11  shown in  FIG. 3B  is formed into a substantial T shape viewed in cross section, and is included integrally with the upper end section of the screen installation frame  1 . The fall-down prevention guide section  11  shown in  FIG. 4A  includes a groove formed into a substantial U shape viewed in cross section, and is included integrally with the upper end section of the screen installation frame  1 . The guide rail projection  31  horizontally projects from the inner surface on one side of the upper guide frame  3  in such a manner as to be inserted into the U shape viewed in cross section. The fall-down prevention guide section  11  shown in  FIG. 4B  horizontally extends outward from one side at the upper end section of the screen installation frame  1 . The guide rail projection  31  horizontally projects from the inner surface on one side of the upper guide frame  3 . 
   The fall-down prevention guide section  11  and the guide rail projection  31 , as described above, can prevent the screen installation frame  1  from being detached and falling down from the upper guide frame  3 . However, it may be difficult to insert the upper end section of the screen installation frame  1  into the upper guide frame  3  when the screen device is constructed. 
   In view of this, in a screen device shown in  FIG. 5 , at least one of a pair of suspending walls  32  facing each other in the upper guide frame  3  has elasticity, and thus, the suspending wall  32  is opened outward when the upper end section of the screen installation frame  1  is inserted into the upper guide frame  3 , to be restored to its original shape owing to its elasticity after the opening. 
   For example, the suspending wall  32  is made of a plastic so that it is elastic. Moreover, a width between the guide rail projections  31 ,  31  is made smaller than the width of the fall-down prevention guide section  11 . When the upper end section of the screen installation frame  1  is inserted into the upper guide frame  3 , the fall-down prevention guide section  11  is pressed upward against the guide rail projections  31  at both right and left ends thereof, so that the force from the fall-down prevention guide section  11  is exerted in such a manner as to widen the suspending walls  32 , thereby opening the suspending walls  32  outward with the exertion of the force, so as to enable the insertion of the screen installation frame  1 . When the fall-down prevention guide section  11  rides on the guide rail projections  31 , the suspending walls  32  are restored inward owing to the elasticity, so that the upper end section of the screen installation frame  1  is inserted into the upper guide frame  3 . Additionally, it is preferable to form contact surfaces of the fall-down prevention guide section  11  and the guide rail projection  31  into a curved surface such as an arch, as shown in  FIG. 5 , in order to facilitate the opening of the suspending wall  32  outward. 
   In a screen device shown in  FIG. 6 , in order to facilitate work for inserting the upper end section of the screen installation frame  1  into the upper guide frame  3 , a part of the guide rail projection  31  is cut out, so that the upper end section of the screen installation frame  1  provided with the fall-down prevention guide section  11  can be inserted into the upper guide frame  3  through a cutout  33 . 
   In a screen device shown in  FIG. 7 , a part of the suspending wall  32  of the upper guide frame  3  is cut out, so that the upper end section of the screen installation frame  1  provided with the fall-down prevention guide section  11  can be readily inserted into the upper guide frame  3  through a cutout  34 . 
   In a screen device shown in  FIG. 8 , the upper guide frame  3  is positioned with a clearance  35 . The clearance  35  may be formed along the upper guide frame  3  or between the upper guide frame  3  and the wall surface or a vertical crosspiece. Additionally, in the screen device shown in  FIG. 8 , the upper end section of the screen installation frame  1  provided with the fall-down prevention guide section  11  can be readily inserted into the upper guide frame  3  through the clearance  35 . 
   Here, the clearance  35  is effective in inserting the upper end section of the screen installation frame  1  into the upper guide frame  3  and suitable for installation of the screen device in a large space. In installing the screen device in a large space, the upper guide frame  3  is required to be long. However, it is preferable to connect frames divided into a plurality of pieces to each other in consideration of workability and transportability. In this case, from the perspective of ensuring a smooth and stable sliding motion and the appropriate design of an exterior appearance of the screen installation frame  1 , work needs to be carried out with an accuracy high enough to prevent any misalignment between axes  30   a  and  30   b  in a longitudinal direction and to prevent any generation of a gap  30   c  at an end face when respective ends of divided upper guide frames  3   a  and  3   b  are mated with each other, as shown in  FIG. 9 . Actually, it is not easy to perform the work at a site with such high accuracy. 
   In view of this, as with the screen device shown in  FIG. 8 , a relatively large clearance  35  is formed at the upper guide frame  3 . Even if the axes  30   a  and  30   b  are misaligned or the gap  30   c  is generated at the end face, little force is imparted on the sliding motion of the screen installation frame  1  due to the relatively large clearance  35 , with the attendant advantage of visual unobtrusiveness. From the viewpoints of a smoother and more stable sliding motion and the design of the screen installation frame  1 , it is effective that the plurality of clearances  35  are formed and a cap member  8  shown in  FIG. 8  is attached to each of the clearances  35 . 
   The cap member  8  includes a suspending wall  82 , inside of which a guide rail projection  81  is disposed. Like the upper guide frame  3 , the cap member  8  can prevent the screen installation frame  1 , which slides, from being detached and falling down or being inclined. At both side ends of the suspending wall  82  are tongue pieces  83  overlapping the end surface of the upper guide frame  3 . As illustrated in  FIG. 10 , the cap member  8  is securely disposed at the clearance  35  by the effect of the tongue piece  83 . Thus, the screen installation frame  1  can slide smoothly and stably by the guide function of the cap member  8  even if the axes of the upper guide frames  3   a  and  3   b  are misaligned. 
   The cap member  8  is located at a mating position  9   c  of separation type screen devices  9   a  and  9   b , as shown in  FIGS. 11 and 12 . In this case, it is effective that a stopper  84  is positioned at the mating position  9   c  inside the cap member  8 . 
   The stopper  84  enables the slidable screen installation frame  1  to be stopped at the predetermined mating position  9   c  in the separation type screen devices  9   a  and  9   b . The stoppage of the screen installation frame  1  at the mating position  9   c  can prevent in advance any inconvenience from occurring at the screen  2  due to a load in association with the sliding motion of the screen device, that is, an excessive opening/closing distance or the like. 
   The screen device according to the invention may be configured such that both of a pair of screen installation frames  1 , each having the screen attached thereto, can slide, and that at least either one of the screen installation frames  1  is connected to the slidable screen installation frame  1  in another screen device via a connector. Such a construction type screen device is configured such that a plurality of unified screen devices a, b and c are connected to each other via respective connectors  10  of screen installation frames  1  arranged adjacently to each other, in a contracted state shown in  FIGS. 13A and 13B  and in an expanded state shown in  FIG. 14 . 
   The screen device can be implemented by the one-way drawing type screen device shown in  FIGS. 13 and 14  or a double-leaf drawing type screen device shown in  FIG. 15 . Reference numeral  20  denotes a magnet for fixing the screen installation frames  1  to each other. 
   In any one of the screen devices, the screen installation frame  1  can be prevented from being detached from the upper guide frame  3 . Furthermore, the upper end section of the screen installation frame  1  can be readily inserted into the upper guide frame  3  even in a large-sized screen device. 
   Additionally, although the screen  2  is typified by a foldable and unfoldable pleat net member in the screen device according to the invention, the screen  2  is not limited to a pleat net member, but it may be a pleat member made of cloth or a sheet. Otherwise, the screen device may incorporate therein a rotary roll that can be freely wound or pulled. 
   In the screen device, the upper end section of the screen installation frame can be prevented from being detached from the upper guide frame, and further, the upper end section of the screen installation frame is readily inserted into the upper guide frame even in a large-sized screen device.

Technology Category: 0