Patent Document

BACKGROUND OF THE INVENTION 
     1. Field of the Invention 
     The present invention relates to a method for manufacturing circuit devices, and particularly, to a method for forming a circuit device using two conductive films laminated via a third conductive film to serve as a barrier layer in an etching step. 
     2. Description of the Related Art 
     In recent years, IC packages have increasingly been used in portable equipment and small-sized high-density mounting equipment, and conventional IC packages and mounting concepts have undergone drastic changes. This has been mentioned in, for example, Japanese Unexamined Patent Publication No. 2000-133678, which is a technique related to a semiconductor device employing a polyimide resin sheet of a flexible sheet as an example of its insulating resin sheet. 
     In  FIG. 16  through  FIG. 18 , a flexible sheet  50  is employed as an interposer substrate. Herein, drawings shown in the upper part of the respective drawings are plan views, drawings shown in the lower part are sectional views along a line A—A. 
     First, on the flexible sheet  50  shown in  FIG. 16 , a copper foil pattern  51  is prepared by being adhered via an adhesive. This copper foil pattern  51  is different in its pattern depending on whether a semiconductor element to be mounted is a transistor or an IC, and in general, bonding pads  51 A and an island  51 B are formed. In addition, a symbol  52  shows an opening portion to lead out an electrode from the rear surface of the flexible sheet  50 , and the copper foil pattern  51  is exposed therethrough. 
     Next, this flexible sheet  50  is transferred to a die bonder, and as shown in  FIG. 17 , semiconductor elements  53  are mounted. Thereafter, this flexible sheet  50  is transferred to a wire die bonder, and the bonding pads  51 A and pads of the semiconductor elements  53  are electrically connected by metal wire  54 . 
     Lastly, as in  FIG. 18A , a sealing resin  55  is provided on the front surface of the flexible sheet  50  for sealing. Herein, transfer molding is performed so as to cover the bonding pads  51 A, island  51 B, semiconductor element  53 , and metal wires  54 . 
     Thereafter, as shown in  FIG. 18B , connecting means  56  such as solder or solder balls are provided, and as a result of a pass through a solder reflow furnace, spherical solder  56  fusion-bonded with the bonding pads  51 A via the opening portions  52  are formed. In addition, since the semiconductor elements  53  are formed in a matrix shape on the flexible sheet  50 , dicing is performed as in  FIG. 17  to separate the semiconductor elements individually. 
     In addition, in the sectional view shown in  FIG. 18C ,  51 A and  51 D are formed as electrodes on both surfaces of the flexible sheet  50 . In general, this flexible sheet  50  is supplied after patterning of both surfaces by a manufacturer. 
     A semiconductor device using the above-described flexible sheet  50  uses no widely-known metal frame and, therefore, has an advantage such that an extremely small-sized low-profile package can be realized, however, substantially, wiring is carried out by only one-layer copper pattern  51  provided on the front surface of the flexible sheet  50 . Therein exists a problem such that, since the flexible sheet is flexible, distortion occurs before and after a pattern formation of a conductive film, and this is not suitable for a multilayer wiring structure since displacement between laminated layers is great. 
     In order to improve supporting strength to suppress the sheet distortion, it is necessary to sufficiently thicken the flexible sheet  50  to approximately 200 μm, and this goes against a reduction in thickness. 
     Furthermore, in terms of a manufacturing method, in the aforementioned manufacturing devices, for example, in the die bonder, wire bonder, transfer molding device, reflow furnace, etc., the flexible sheet  50  is transferred and attached to a part called a stage or a table. 
     However, when the thickness of an insulating resin to serve as a base of the flexible sheet  50  can be reduced to approximately 50 μm, if the thickness of the copper foil pattern  51  formed on the front surface can be also thin such as 9–35 μm, transferring characteristics are considerably inferior due to warping as shown in  FIG. 19 , and attaching characteristics to the aforementioned stage or table are inferior, therein exists a drawback. This is considered to be warping owing to that the insulating resin itself is considerably thin and warping owing to a difference in the thermal expansion coefficient between the copper foil pattern  51  and insulating resin. 
     In addition, since the part of the opening portions  52  is pressured from the upside during molding, a force to warp the circumferences of the bonding pads  51 A upward may act to deteriorate the bonding pads  51 A in adhesive properties. 
     In addition, if the resin material itself to form a flexible sheet  50  lacks flexibility or if a filler is mixed to enhance thermal conductivity, the flexible sheet  50  becomes rigid. In this condition, when bonding is performed by a wire bonder, the bonding part may crack. In addition, during transfer molding, the part where the metal mold is brought into contact may crack. This appears more prominently if warping exists as shown in  FIG. 19 . 
     Although the flexible sheet  50  described above is a flexible sheet on whose rear surface no electrode is formed, an electrode  51 D may be formed, as shown in  FIG. 21C , on the rear surface of the flexible sheet  50 , as well. In this case, since the electrode  51 D is brought into contact with the manufacturing devices or is brought into contact with the transferring surfaces of transferring means between the manufacturing devices, there exists a problem such that damage occurs to the rear surface of the electrode  51 D. Since the electrode is formed with this damage included, there also exist problems, such that the electrode  51 D itself cracks afterward by a heat application and solder wettability declines in a solder connection to a motherboard. 
     In addition, during transfer molding, a problem also occurs such that a sufficient sealing structure cannot be realized because of weak adhesive properties between the flexible sheet  50  and copper foil pattern  51  and the insulating resin. 
     SUMMARY OF THE INVENTION 
     In order to solve such problems, the inventors have proposed using a laminated plate formed by laminating a thin, first conductive film and a thick, second conductive film via a third conductive film. 
     An object of the preferred embodiments is to provide a method for manufacturing circuit devices comprising: a step for preparing a laminated plate by laminating a first conductive film and a second conductive film via a third conductive film; a step for forming a conductive wiring layer by etching the first conductive film into a desirable pattern; a step for covering front-surface portions of the second conductive film exposed by removing the third conductive film, the conductive wiring layer, and end faces of the third conductive film with an insulating layer; a step for partially exposing the conductive wiring layer by removing a part of the insulating layer; a step for fixedly fitting semiconductor elements onto the insulating layer and electrically connecting the semiconductor elements with the conductive wiring layer; a step for covering the semiconductor elements with a sealing resin layer; a step for removing the second conductive film to expose the third conductive film on the rear surface; and a step for forming external electrodes at desirable positions of the third conductive film. 
     It is a further object of the preferred embodiments to provide a conductive wiring layer which is formed to be fine by performing etching up to the third conductive film. 
     It is an additional object of the preferred embodiments to provide a solution which is used to etch the first conductive film. 
     It is another object of the preferred embodiments to provide as the solution for performing the etching, a solution containing ferric chloride or cupric chloride. 
     Another object of the preferred embodiments is to provide a third conductive film which is removed by electrolytic peeling. 
     Yet another object of the preferred embodiments is to provide a third conductive film which is removed by etching by use of a solution to etch the third conductive film. 
     A further object of the preferred embodiments is to provide a solution which is an iodine-based solution. 
     Still another object of the preferred embodiments is to provide a second conductive film which is entirely etched. 
     A further object of the preferred embodiments is to provide a second conductive film which is formed to be thicker than the first conductive film. 
     It is yet another object of the preferred embodiments to provide an insulating layer which can be a thermoplastic resin, a thermosetting resin, or a photosensitive resin. 
     It is another object of the preferred embodiments to provide a first conductive film and a second conductive film which are metals made of copper as a main material, and a third conductive film which is a metal made of silver as a main material. 
     It is an additional object of the preferred embodiments to provide a laminated plate which is manufactured by laminating the third conductive film and the first conductive film by electroplating while using the second conductive film as a base. 
     Another object of the preferred embodiments is to provide a laminated plate which is formed by rolling. 
     A further object of the preferred embodiments is to provide exposed and plated first conductive film parts and electronic components, excluding semiconductor elements, which are electrically connected. 
     An additional object of the preferred embodiments is to provide an insulating layer which is formed by vacuum press or vacuum lamination. 
     Yet another object of the preferred embodiments is to provide an insulating layer which is partially removed by laser processing. 
     It is a further object of the preferred embodiments to provide an insulating layer which is partially removed by a lithographic method. 
     It is another object of the preferred embodiments to provide a plated layer formed on the exposed parts of the conductive wiring layer by electrolytic plating using the second conductive layer as an electrode. 
     As described above, by forming the first conductive film thin and using the third conductive film as a barrier layer, the conductive wiring layer, which is formed by partially removing the first conductive film, can be formed fine. For example, in a case where copper is employed as a first conductive film, and silver is employed as a third conductive film, when the first conductive film is etched by use of a solution containing ferric chloride or cupric chloride, the silver functions as a barrier layer without being etched. 
     Furthermore, in the preferred embodiments, the third conductive film is partially removed by use of a conductive wiring layer  11 A formed by partially removing the first conductive film as a mask. This partial removal of the third conductive film can be carried out by etching or electrolytic peeling. When the third conductive film is partially removed by etching, an etchant different from that used to remove the first conductive film is used. 
     According to the preferred embodiments, in the step for forming the conductive wiring layer  11 A by etching the thinly formed first conductive film  11 , etching can be stopped at a predetermined depth by providing the third conductive film  13  as a barrier layer. Accordingly, an advantage is provided such that the conductive wiring layer  11 A can be formed to be fine by thinly forming the first conductive film  11 . 
     Moreover, in the step for entirely removing the second conductive film  12  by etching from the rear surface, the third conductive film  13  functions as a barrier layer, whereby the rear surface composed of the insulating layer  15  and the third conductive film exposed therethrough can be formed flat, therein exists an advantage. Thus, flatness of the rear surface of the circuit device of a finished product can be improved, therefore, quality of the same can be improved. 
    
    
     
       DESCRIPTION OF THE DRAWINGS 
         FIG. 1  is a sectional view describing a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 2  is a sectional view showing a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 3  is a sectional view illustrating a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 4  is a sectional view depicting a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 5  is a sectional view showing a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 6  is a sectional view illustrating a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 7  is a sectional view illustrating a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 8  is a sectional view describing a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 9  is a sectional view describing a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 10  is a sectional view showing a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 11  is a sectional view showing a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 12  is a sectional view showing a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 13  is a sectional view describing a method for manufacturing circuit devices of the preferred embodiments; 
         FIG. 14  is a plan view showing a circuit device manufactured according to the preferred embodiments; 
         FIG. 15  is a plan view illustrating a circuit device manufactured according to the preferred embodiments; 
         FIG. 16  is a view describing a conventional method for manufacturing semiconductor devices; 
         FIG. 17  is a view showing a conventional method for manufacturing semiconductor devices; 
         FIG. 18  is a view illustrating a conventional method for manufacturing semiconductor devices; 
         FIG. 19  is a view describing a flexible sheet used in the related art. 
     
    
    
     DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     A method for manufacturing circuit devices of the preferred embodiments will be described in detail with reference to  FIG. 1  through  FIG. 15 . 
     A method for manufacturing circuit devices of the preferred embodiments comprises: a step for preparing a laminated plate by laminating a first conductive film  11  and a second conductive film  12  via a third conductive film  13 ; a step for forming a conductive wiring layer  11 A by etching the first conductive film  11  into a desirable pattern; a step for removing the third conductive film  13  by use of said conductive film by use of the conductive wiring layer  11 A as a mask; a step for covering front-surface portions of the second conductive film  12  exposed by removing the third conductive film  13 , end faces the conductive wiring layer  11 A and of the third conductive film  13  with an insulating layer  15 ; a step for partially exposing the conductive wiring layer  11 A by removing a part of the insulating layer  15 ; a step for fixedly fitting semiconductor elements onto the insulating layer and electrically connecting the semiconductor elements  19  with the conductive wiring layer  11 A; a step for covering the semiconductor elements with a sealing resin layer; a step for removing the second conductive film  12  to expose the third conductive film  13  on the rear surface; and a step for forming external electrodes  24  at desirable positions of the third conductive film  13 . Such respective steps will be described in the following. 
     The first step of the preferred embodiments is, as shown in  FIG. 1 , for preparing a laminated plate  10  by laminating a thin, first conductive film  11  and a thick, second conductive film  12  via a third conductive film  13 . 
     On the front surface of the laminated plate  10 , the first conductive film  11  is formed substantially throughout the whole area, and the second conductive film  12  is formed substantially throughout the whole area of the rear surface via a third conductive film  13 , as well. The first conductive film  11  and second conductive film  12  are, preferably, made of Cu as a main material or are composed of a widely-known lead frame material. The first conductive film  11 , second conductive film  12 , and third conductive film  13  can be formed by a plating method, an evaporation method, or a sputtering method, or a metal foil formed by a rolling method or a plating method can be adhered to the same. Moreover, as the first conductive film  11  and second conductive film  12 , Al, Fe, Fe—Ni, a widely-known lead frame material or the like can be employed. 
     As the material of the third conductive film  13 , a material is employed which is not etched by an etchant used when the first conductive film  11  and second conductive film  12  are removed. In addition, since external electrodes  24  of solder or the like are formed on the rear surface of the third conductive film  13 , adhesion of the external electrodes  24  is also considered. Concretely, a conductive film composed of gold, silver, and palladium can be employed as a material of the third conductive film  13 . 
     The first conductive film is formed thin in thickness to form a fine pattern, and the thickness can be approximately 5–35  82  m. The second conductive pattern is formed thick to mechanically support the whole, and the thickness can be approximately 70–200 μm. The third conductive film  13  functions as a barrier layer when the first conductive film  11  and second conductive film  12  are etched, and can be formed with a thickness of approximately 1–10 μm. 
     The preferred embodiments have an advantage that the second conductive film  12  is formed thicker than the first conductive film  11 . The first conductive film can be formed with a thickness of approximately 5–35 μm and is formed as thin as possible so that a fine pattern can be formed. The second conductive film  12  can be sufficient with a thickness of approximately 70–200 μm, and provision of supporting strength is regarded as important. 
     Accordingly, by forming the second conductive film  12  thick, flatness of the laminated plate  10  can be maintained, whereby workability in the following steps can be improved. 
     Furthermore, the second conductive film  12  is damaged through various steps. However, the thick, second conductive film  12  is to be removed in a later step, so that damage is prevented from remaining in a circuit device. In addition, since the sealing resin can be hardened while flatness is maintained, the rear surface of a package can also be flattened, and the external electrodes formed on the rear surface of the laminated plate can also be arranged flat. Therefore, electrodes on a mounting substrate can be brought into contact with the electrodes on the rear surface of the laminated plate  10 , whereby a soldering failure can be prevented. 
     Next, a concrete manufacturing method for the aforementioned laminated plate  10  will be described. A laminated plate  10  can be manufactured by lamination by electroplating or by rolling and joining. When a laminated plate  10  is manufactured by electroplating, first, a second conductive film  12  is prepared. Then, electrodes are provided on the rear surface of the second conductive film  12 , and a third conductive film is laminated by an electrolytic plating method. Thereafter, similarly by an electrolytic plating method, a first conductive film is laminated on the third conductive film. When a laminated plate  10  is manufactured by rolling, a first conductive film  11 , a second conductive film  12 , and a third conductive film  13  which have been prepared in a plate shape are joined under pressure by a roll or the like. 
     The second step of the preferred embodiments is, as shown in  FIG. 2  and  FIG. 3 , for forming a first conductive wiring layer  11 A by etching the first conductive film  11  into a desirable pattern. 
     The first conductive film  11  is covered with a photoresist PR of a desirable pattern, and a conductive wiring layer  11 A to form bonding pads and wiring is formed by chemical etching. Since the first conductive film  11  is made of Cu as a main material, ferric chloride or cupric chloride is sufficient as an etchant. As a result of etching of the first conductive film  11 , the third conductive film  13  also comes into contact with the etchant, however, since the material for the third conductive film  13  is not etched by ferric chloride or cupric chloride, etching stops on the front surface of the third conductive film  13 . Thus, since the first conductive film  11  has been formed with a thickness of approximately 5–35 μm, the first conductive wiring layer  11  can be formed into a fine pattern of 50 μm or less. In addition, as shown in  FIG. 3 , the resist PR is removed after the conductive wiring layer  11 A is formed. 
     The preferred embodiments have an advantage that etching is stopped at the third conductive film  13  in a step for etching the first conductive film  11 . The first conductive film  11  to be etched in this step is formed mainly of Cu, and ferric chloride or cupric chloride is used as an etchant to partially remove the Cu. In contrast thereto, since the third conductive film  13  is formed of a conductive material which is not etched by ferric chloride or cupric chloride, etching stops at the front surface of the third conductive film  13 . As the material for the third conductive film  13 , gold, silver or palladium can be employed. 
     The third step of the preferred embodiments is, as shown in  FIG. 4 , for removing the third conductive film  13  by use of the conductive wiring layer  11 A as a mask. 
     The third conductive film  13  is selectively removed by use of, as a mask, the conductive wiring layer  11 A formed of the first conductive film  11  in the previous step. Two methods can be employed for selectively removing the third conductive film  13 . A first method thereof is an etching method by use of a solution to remove only the third conductive film  13 . A second method thereof is a method for removing only the third conductive film  13  by electrolytic peeling. 
     As the first method, a method for partially removing the third conductive film  13  by etching will be described. As an etchant used in this method, an etchant is employed which etches the third conductive film  13  and does not etch the conductive wiring layer  11 A or second conductive film  12 . For example, in a case where the conductive wiring layer  11 A and second conductive film  12  are formed of a material mainly of Cu and the third conductive film  13  is an Ag film, only the third conductive film  13  can be removed by using an iodine-based etchant. As a result of etching of the third conductive film  13 , the second conductive film  12  comes into contact with the iodine-based etchant, however, the second conductive film  12  made of, for example, Cu is not etched by the iodine-based etchant. Accordingly, etching herein performed stops at the front surface of the second conductive film  12 . Therefore, the resist PR of  FIG. 2  can be removed after this step. 
     As the second method, a method for removing only the third conductive film  13  by electrolytic peeling will be described. First, a solution containing metal ions is brought into contact with the third conductive film  13 . Then, a positive electrode is provided in the solution, a negative electrode is provided on the laminated plate  10 , and a direct current is applied. Thereby, only the third conductive film  13  is removed based on a principle reverse to that of plating film formation by an electrolytic method. The solution herein used is a solution used when the material composing the third conductive film  13  is plated. Accordingly, in this method, only the third conductive film  13  is peeled off. 
     The fourth step of the preferred embodiments is, with reference to  FIG. 5  through  FIG. 7 , for covering the conductive wiring layer  11 A and third conductive film  13  with an insulating layer  15 . 
     Referring to  FIG. 5 , the third conductive film  13 , conductive wiring layer  11 A and the partially exposed surface of the second conductive film  12  are covered with an insulating layer film  15 . Concretely, the upper faces and side faces (end faces) of the partially removed third conductive film  13  and conductive wiring layer  11 A are covered with the insulating layer  15 . In addition, the front surface of the partially exposed second conductive film  12  is also covered with the insulating layer  15 . The process of covering with the insulating layer  15  of this step can be carried out by a vacuum press or laminating method. A vacuum press is a method for overlapping a prepreg sheet made of a thermosetting resin and pressing the same in vacuo, and a plurality of laminated sheets  10  can be batch processed. In a laminating method, a thermosetting resin or photosensitive resin sheet is applied to each semiconductor wafer  10  by means of a roller. In this method, although after-curing is carried out in a separate step by batch processing, an advantage such that the thickness can be accurately controlled is provided. 
     Next, referring to  FIG. 6 , in order to provide an electrical connection with semiconductor elements  19  to be mounted on the insulating layer  15 , the insulating layer  15  is partially removed to provide holes  16 . The conductive wiring layer  11 A exposed through the bottom portion of the holes  16  represents parts to become bonding pads. If the insulating layer  15  is made of a photosensitive material, the holes  16  can be formed by partially removing the second insulating layer  15  in a widely-known lithographic step. In addition, the holes  16  can also be formed by a laser. In this method, the insulating layer  15  is removed and the conductive wiring layer  11 A is exposed through the bottom of the holes  16 . As a laser, a carbon dioxide laser is preferred. In addition, if residue exists at the bottom portion of the aperture portion after the insulating layer  15  is evaporated by laser, this residue is removed by wet etching with sodium permanganate, ammonium persulfate or the like. 
     Next, referring to  FIG. 7 , a plated layer  21  is formed on the front surface of the conductive wiring layer  11 A exposed through the holes  16  to become bonding pads. The plated layer  21  can be formed by adhering gold or silver by an electrolytic plating method, and in this case, the second conductive film  12  can be used as a plating electrode. At this time, the second conductive film  12  and the rear surface excluding a plating electrode lead-out portion are protected by a resist to avoid the plating from adhering. This resist is unnecessary in partial jig plating where a front-surface plating portion is surrounded by a jig. 
     The fifth step of the preferred embodiments is, as shown in  FIG. 8 , for fixedly fitting semiconductor elements  19  onto the insulating layer  15  and electrically connecting the semiconductor elements  19  with the conductive wiring layer  11 A. 
     The semiconductor elements  19  are die-bonded in the state of bare chips onto the insulating layer  15  with an insulating adhesive resin. Since the semiconductor elements  19  are electrically insulated from the underlying conductive wiring layer  11 A by the insulating layer  15 , the conductive wiring layer  11 A can be freely wired even below the semiconductor elements  19 . 
     In addition, the respective electrode pads of the semiconductor element  19  are connected to bonding pads which are a part of the surrounding conductive wiring layer  11 A via bonding wires  20 . The semiconductor element  19  can be mounted face-down. In this case, solder balls or bumps are provided on the front surfaces of the respective electrode pads of the semiconductor element  19 , while on the front surface of the laminated plate  10 , electrodes similar to the bonding pads formed of the conductive wiring layer  11 A are provided at parts corresponding to the solder ball positions. 
     Now, an advantage of using the laminated plate  10  in wire bonding will be described. In general, when wire bonding is carried out with Au wires, second conductive film  12  is heated up to 200° C.–300° C. At this time, if the second conductive film  12  is thin, the laminated plate  10  warps, and in this condition, if the laminated plate  10  is pressurized via a bonding head, there is a possibility that damage occurs to the laminated plate  10 . However, these problems can be solved by forming the second conductive film  12  itself thick. 
     The sixth step of the preferred embodiments is, as shown in  FIG. 9 , for covering the semiconductor elements  19  and bonding wires  20  with a sealing resin layer  22 . 
     The laminated plate  10  is set in a molding device for resin molding. As a molding method, transfer molding, injection molding, coating, dipping and the like can be carried out. However, considering productivity, transfer molding and injection molding are suitable. 
     In this step, it is necessary that the laminated plate  10  is brought into contact flatly with a lower metal mold of a mold cavity, and the thick, second conductive film  12  performs this function. Moreover, even after removal from the mold cavity, flatness of the package is maintained by the second conductive film  12  until contraction of the sealing resin layer  22  is completely finished. Namely, a role of mechanically supporting the laminated plate  10  until this step is assumed by the second conductive film  12 . 
     The seventh step of the preferred embodiments is, as shown in  FIG. 10 , for removing the second conductive film  12  to expose the third conductive film  13  on the rear surface. 
     In this step, the second conductive film  12  is etched without masking so that the whole surface is removed. In this etching, chemical etching by use of ferric chloride or cupric chloride is sufficient, and the second conductive film  12  is entirely removed. By thus entirely removing the second conductive film  12 , the third conductive film  13  is exposed through the insulating layer  15 . As described above, since the third conductive film  13  is formed of a material which is not etched by a solution to etch the second conductive film  12 , the third conductive film  13  is not etched in this step. 
     The preferred embodiments have an advantage that in a step where the second conductive layer  12  is removed by etching, the third conductive film  13  functions as a barrier layer, whereby a rear surface composed of the insulating layer  17  and third conductive film  13  is formed to be flat. Since the second conductive film  12  is entirely removed by etching, the third conductive film  13  also comes into contact with the etchant in the final stage of etching. As described above, the third conductive film  13  is formed of a material which is not etched by ferric chloride or cupric chloride that etch the second conductive film  12  made of Cu. Accordingly, since etching stops at the lower surface of the third conductive film  13 , the third conductive film  13  functions as an etching barrier layer. Moreover, in and after this step, the ensemble is mechanically supported by the sealing resin layer  22 . 
     The eighth step of the preferred embodiments is, as shown in  FIG. 11  through  FIG. 13 , for forming external electrodes  24  at desirable positions of the third conductive film  13 . 
     At this time, for use in an environment where Ag migration is considered to be a problem, it is preferable to remove the third conductive film  13  by selective etching before covering the conductive film  13  with an overcoat resin. First, referring to  FIG. 11 , the third conductive film  13  is, for the most part, covered with an overcoat resin  23  by screen printing with an epoxy resin dissolved in a solvent while exposing parts which form external electrodes  24 . Next, referring to  FIG. 12 , external electrodes  24  are formed in these exposed parts by screen printing with a solder cream or by a solder reflow. 
     Lastly, referring to  FIG. 13 , since a large number of circuit devices are formed on the laminated plate  10  in a matrix form, these are separated into individual circuit devices by dicing the sealing resin layer  22  and overcoat resin  23 . 
     In this step, since individual circuit devices can be separated by dicing the sealing resin layer  22  and overcoat resin  23 , frictional wear of a dicer to perform dicing can be reduced. 
     With reference to  FIG. 14 , a concrete circuit device according to a manufacturing method of the preferred embodiments will be described. The pattern shown by dotted lines is a conductive wiring layer  11 A. In a manner so as to surround the semiconductor element  19 , bonding pads formed of the conductive wiring layer  11 A are provided, while pads formed of the conductive wiring layer  11 A are formed in a region below the semiconductor element  19 . Herefrom, it is understood that a pattern formed of the conductive wiring layer  11 A can be formed in the region below the semiconductor element  19  as well. In addition, the conductive wiring layer  11 A can form a fine pattern, therefore, more external electrodes  24  can be formed. 
     With such a structure, even a semiconductor element  19  having 200 pads or more, a finely patterned, desirable conductive pattern can be formed by utilizing the fine pattern of the conductive wiring layer  11 A, therefore, connection from external electrodes  24  to an external circuit can be carried out. 
     With reference to  FIG. 15 , a concrete circuit device  1 A of another embodiments will be described. Herein, in the circuit device  1 A, a conductive wiring layer  11 A shown by dotted lines is formed, and a semiconductor element  19 , chip elements  25 , and bare transistors  26  are mounted on the conductive wiring layer  11 A. For the chip elements  25 , passive components and active components such as resistors, capacitors, diodes, and coils can be employed in general. In addition, built-in components are electrically connected to each other via the conductive wiring layer  11 A or bonding wires  20 .

Technology Category: 5