Patent Document

BACKGROUND OF THE INVENTION  
         [0001]    1. The Field of the Invention  
           [0002]    The invention relates to water treatment by generation of sanitizing chemicals and more particularly to novel systems utilizing a floating apparatus for the electrolytic generation of chlorine.  
           [0003]    2. The Relevant Art  
           [0004]    Water has always presented an attractive environment for bacteria and viruses. The water used in swimming pools, spas, hot tubs, etc., is no different. In addition to fostering an ideal environment for bacteria and viruses, pool water may start to change color. Microscopic plants spread by airborne spores may cause this change in color. The presence of these microorganisms make themselves known by causing infection and disease. Not only can these microorganisms be the cause of infection and disease, but the microorganisms can also be the source of burning and irritation to the skin and eyes, which is caused by an unbalanced pH level as the organisms absorb nutrients from the water.  
           [0005]    In order to control these organisms and maintain appropriate pH levels, chemicals including chlorine, bromine, and natural compounds have been used. These chemicals dissolve in water, forming hypochlorous acid or free chlorine. This free chlorine is able to penetrate the cell walls of microorganisms eliminating them from the water. Many methods are available to implement this type of chemical water purification system. Traditional purification systems used on swimming pools and in related applications can require a great amount of training and practice to properly maintain. The chemicals used in these systems can also pose certain dangers and can also represent a significant amount of the cost of maintaining the pool. Some methods of sanitization include chemical release devices, chemical shock treatment, in-line chemical filtration systems, and electrolytic chemical generation systems.  
           [0006]    The method of choice among consumers depends on many variables but most importantly the choice hinges around cost and maintenance. Chemical release devices routinely require the attention of the consumer in order to maintain the appropriate levels of chemicals within the device. Chemical shock treatments can be hazardous, because as large amounts of chemicals are introduced into the water feature (i.e., pool, spa, hot tub, fountain, etc.) noxious gases may be generated. Additionally, the chemical shock treatment requires the concentration of the chemical to decrease over a period of time before the pool, spa, etc., may be used. In-line chemical filtration systems are costly, and most often must be installed underground.  
           [0007]    The electrolytic process has for many years been a basis for generation of chlorine. Electricity passing between a cathode and an anode in a salt (NaCl) and water solution cause molecules to split. Na (sodium) floats in the water until it can re-attach itself with a free chloride. The chloride atom is charged from the reaction, and while some of the chloride atoms escape, others are converted to chlorine. This process offers advantages over the previously discussed methods. First, salt is present in most water supplies. If no salt is present, only a small amount of salt is required because the reaction produces salt as a byproduct. Second, chlorine is being generated at a slow natural pace, not by bulk or shock treatment, thereby eliminating the need to purchase and transport hazardous chemicals.  
           [0008]    Current electrolytic sanitizing devices also have limitations. These devices require electricity and therefore must be installed within the filtration system, which increases the cost of the device. The electrodes that supply the electricity have a tendency to develop a scale buildup, which requires periodic cleanings.  
           [0009]    Solutions for improving electrolytic sanitizing systems are needed. Among these solutions, a self-contained, floatable device would be a great improvement in the art. Additionally, the ability of the device to generate the power required to drive the electrolytic process would be helpful, as would the ability to prevent chemical accumulation on the electrodes.  
         OBJECTS AND BRIEF SUMMARY OF THE INVENTION  
         [0010]    The chemical generator of the present invention has been developed in response to the present state of the art, and in particular, in response to the problems and needs in the art that have not yet been fully solved by currently available sanitizing chemical generators. Accordingly, it is an overall object of the present invention to provide a sanitizing chemical generator that overcomes many or all of the above-discussed shortcomings in the art.  
           [0011]    To achieve the foregoing object, and in accordance with the invention as embodied and broadly described herein in the preferred embodiments, an improved sanitizing chemical generator is provided and configured with a buoyant enclosure, a plurality of electrodes, a power source, and a polarity reversing module. Upper and lower buoyant composite plastic housings may form the buoyant enclosure.  
           [0012]    The electrodes of the sanitizing chemical generator preferably comprise a plurality of at least two electrodes. Alternatively, the apparatus may be configured to contain any number of electrodes seen fit to generate the desired amount of chemicals. Under a preferred embodiment of the present invention, each of the plurality of electrodes comprises a metal coated with an oxidizer layer in order to resist the formation of scale, and prevent corrosion.  
           [0013]    In one embodiment, the power source of the chemical generator comprises a replaceable power supply such as a battery or batteries. Alternatively, the power source may comprise a renewable power supply. Under a preferred embodiment of the present invention, the power supply comprises photovoltaic solar panels. The sanitizing chemical generator is preferably configured to float freely within a body of water.  
           [0014]    The polarity-reversing module is configured to alternate the polarity of the electrodes at a predetermined time interval. The polarity prevents chemical buildup on the electrodes.  
           [0015]    These and other objects, features, and advantages of the present invention will become more fully apparent from the following description and appended claims, or may be learned by the practice of the invention as set forth hereinafter.  
       
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0016]    In order that the manner in which the advantages and objects of the invention are obtained will be readily understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:  
         [0017]    [0017]FIG. 1 is a top perspective view illustrating the structure of a floatable sanitizer apparatus of the present invention.  
         [0018]    [0018]FIG. 2 is a side perspective view illustrating the structure of the floatable sanitizer apparatus of FIG. 1.  
         [0019]    [0019]FIG. 3 is a cross-sectional perspective view illustrating the structure of a floatable sanitizer apparatus in accordance with one embodiment of the present invention.  
         [0020]    [0020]FIG. 4 is a schematic block diagram illustrating one embodiment of the configuration of the electronic circuitry of the present invention.  
         [0021]    [0021]FIG. 5 is a schematic diagram illustrating a more specific example of the configuration of the polarity-reversing module of FIG. 4.  
     
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS  
       [0022]    Shown in FIG. 1 is a top view of a sanitizing apparatus  100  of the present invention. In one embodiment, the apparatus  100  comprises a central solar panel  102 , a plurality of side solar panels  104 , a buoyant material  106 , a tether device  108 , and a protective outer ring  110 . The solar cells  102  and  104  are configured in such a way as to generate sufficient power as to drive an electrolytic reaction. Under a preferred embodiment of the present invention, the solar panels  102  and  104  convert the sun&#39;s energy into direct current (DC) electricity that is regulated to a voltage in a preferred range of between about 6-7 DC volts and a current of about 4-6 amperes. Alternatively, the solar panels  102  and  104  may be replaced with any suitable power source for generating the required voltage and amperage, including batteries, an AC power source, and fuel cells.  
         [0023]    In one embodiment, the buoyant material  106  is comprised of a floatable composite plastic. In alternative embodiments, the buoyant material  106  may comprise any suitable material, including wood and polystyrene. The sanitizing apparatus  100  is designed to be free-floating within a water feature. This free-floating design allows for a natural and gentle chemical generation process, versus a possibly hazardous shock treatment when chemicals are introduced suddenly to the body of water.  
         [0024]    Under a preferred embodiment of the present invention, the water feature may be a swimming pool, spa, hot tub, or commercial water fountain. The tether device  108  may be attached at any point along the perimeter of the sanitizing device  100 . The tether device  108  enables the sanitizing apparatus  100  to maintain a stationary position within the water feature. A protective outer ring  110  is also provided to shield the solar panels  102  and  104 . As used herein, the use of a tether is still included within the definition of “free floating,” as the tether does not prevent the sanitizing device  100  from moving around in the body of water. Of course, the tether may also be dispensed with in some embodiments.  
         [0025]    Under the embodiment of FIG. 1, the sanitizing apparatus  100  is illustrated as an octahedral-shaped enclosure. A polyhedral shape is preferred in order to facilitate the rectangular architecture of the solar panels  102  and  104 . In one embodiment, the solar panels  104  comprise a plurality of eight solar panels. Of course, the plurality of solar panels  104 , as with the number of sides, may comprise any number.  
         [0026]    [0026]FIG. 2 is a side view of the sanitizing apparatus  200 . Shown therein are the central solar panel  102 , the plurality of side solar panels  104 , the buoyant material  106 , and the protective outer ring  110  as described above with reference to FIG. 1. Under a preferred embodiment of the present invention, the side solar panels  104  are positioned upon an incline. This incline enables the solar panels  104  to more efficiently capture solar energy. In one embodiment this incline is 45°. More generally, the incline is preferably within a range of between about 30° and 45°.  
         [0027]    Also depicted are a protective layer  202 , an electrode screen  204 , a protective bead  205 , and a plurality of electrodes  206 . In one embodiment, the protective layer  202  is a film that encases the solar panels  102  and  104  in order to prevent damage. Under a preferred embodiment of the present invention, the protective layer  202  comprises a thin layer of liquid silicone. Alternatively, the protective layer  202  may comprise any suitable material that allows the sun&#39;s energy to pass to the solar panels while protecting the solar panels.  
         [0028]    In one embodiment, the electrode screen  204  comprises a buoyant material such as a composite plastic. The electrode screen  204  is porous to enable the electrodes  206  to make contact with water. In a further embodiment, the electrode screen  204  is configured to be removable to allow for the introduction of a small amount of salt. Under a preferred embodiment of the present invention, the plurality of electrodes  206  comprises a plurality of at least two electrodes. Alternatively, the plurality of electrodes  206  may comprise any number of electrodes required to generate sufficient chemicals for the sanitizing of the specified water feature. The individual electrodes within the plurality of electrodes  206  are preferably constructed of titanium with a baked-on oxidizer coating such as platinum. Alternatively, the electrodes may comprise any combination of metal and oxidizer coating that enhances the performance of the sanitizing apparatus  200 .  
         [0029]    Shown in FIG. 3 is a cross-sectional view illustrating the structure of the floatable sanitizing apparatus  300 . In one embodiment, the floatable sanitizing apparatus  300  comprises the electrode screen  204  and the plurality of electrodes  206  as described above with reference to FIG. 2. Also depicted are electrical connectors  302 , a hub section  304 , a support ledge  306 , an electrical channel  308 , and a polarity-reversing module  310  (contained substantially within a circuit board in one embodiment). Under a preferred embodiment of the present invention, the electrical connectors  302  comprise stainless steel wire connectors. Alternatively, any connection that provides the corrosion resistant connection desired may be utilized for the electrical connectors  302 .  
         [0030]    A hermetic seal is provided by the hub section  304 . In one embodiment, the hub section  304  comprises a composite plastic injection to seal around the plurality of electrodes  206 . The support ledge  306  provides a basis upon which the polarity-reversing module  310  may be placed. This internal cavity is maintained moisture-free by the hub section  304 . An electrical channel  308  transports current from the solar panels to the polarity-reversing module  310 . Under a preferred embodiment of the present invention, the electrical channel  308  comprises a conductive wire encased within the composite plastic.  
         [0031]    [0031]FIG. 4 is a schematic block diagram illustrating the electrical circuitry  400  of the sanitizing apparatus of the present invention. Under a preferred embodiment of the present invention, the electrical components  400  comprise a plurality of solar panels  402 , the polarity-reversing module  310 , and the plurality of electrodes  206 . Solar energy captured by the solar panels  402  is transported to the polarity-reversing module  310 . As stated above, the solar panels  402  may be replaced with any suitable alternate power source.  
         [0032]    The polarity-reversing module  310  is preferably configured in such a way as to alternate the direction of the voltage applied to the individual electrodes of the plurality of electrodes  206  upon every passage of a selected interval of time. Such a polarity-reversing module  310  is easily fabricated by those skilled in the art of electronic circuit design. In one embodiment, the polarity-reversing module  310  is configured to reverse the polarity every 48 hours. Alternatively, the polarity-reversing module  310  may be configured to switch polarity at any suitable time interval, but preferably, not less than about one hour and not greater than about 72 hours. It has been found that reversing the polarity of the electrodes prevents build-up on the electrodes. By reversing the polarity of the electrode, cathodes are effectively made into anodes.  
         [0033]    Shown in FIG. 5 is one example of a manner of implementing the electronic circuitry  500  of the present invention. A detailed description will not be made of each component of the circuit  500  as one skilled in the art will easily be able to calculate values for the separate components. The configuration of the circuit  500  is given herein by way of example and is not to be considered as limiting, as it is well within the abilities of those skilled in the art to modify the configuration while maintaining the purpose of the circuit.  
         [0034]    Shown within the electronic circuit  500  are a plurality of diodes  502  and a plurality of electrodes  504 . Also shown are a plurality of contact relays  506  and a timing circuit  510 . The diodes are situated in such a way as to allow the current generated from the solar cells to travel in one direction only. This prevents solar cells that might not be in direct sunlight from drawing energy from those solar cells that are in direct sunlight. In this embodiment, each solar cell is electrically connected to a diode  502 .  
         [0035]    Under a preferred embodiment of the present invention, the electrodes  504  comprise sets of electrodes  504   a  and  504   b . A set  504   a ,  504   b  may be made up of any number of electrodes. At any one time, each set of electrodes  504   a ,  504   b  functions as either anodes or cathodes, and the other set functions as the opposite. After the specified time interval discussed above, the timing circuit  310  causes the polarity applied to each set of electrodes  504   a ,  504   b  to be reversed, causing those electrodes  504   a ,  504   b  functioning as cathodes to be transformed into anodes, and vice verse. The contact relays  506  are electronic switches and are configured in the depicted embodiment to reverse the polarity of the electrodes  504  upon input from the timing circuit  510 . Power then flows or is inhibited through the contact of these relays.  
         [0036]    The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.

Technology Category: 4