Patent Abstract:
A nitride semiconductor device comprises: a substrate body including a conductive substrate portion and a high resistance portion; a first semiconductor layer of a nitride semiconductor provided on the substrate body; a second semiconductor layer provided on the first semiconductor layer; a first main electrode provided on the second semiconductor layer; a second main electrode provided on the second semiconductor layer; and a control electrode provided on the second semiconductor layer between the first main electrode and the second main electrode. The second semiconductor layer is made of a nondoped or n-type nitride semiconductor having a wider bandgap than the first semiconductor layer. The first main electrode is provided above the conductive portion and the second main electrode is provided above the high resistance portion.

Full Description:
CROSS-REFERENCE TO RELATED APPLICATIONS 
   This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2005-242637, filed on Aug. 24, 2005; the entire contents of which are incorporated herein by reference. 
   BACKGROUND OF THE INVENTION 
   1. Field of the Invention 
   This invention relates to a nitride semiconductor device, and more particularly to a nitride semiconductor device having the structure of a heterojunction field effect transistor. 
   2. Background Art 
   Circuits such as switching power supplies and inverters are based on power semiconductor devices including switching devices and diodes, which are required to have such characteristics as high breakdown voltage and low on-resistance (R ON ). There is a tradeoff relation between the breakdown voltage and the on-resistance (R ON ), which relation depends on the device material. With the progress of technology development, the on-resistance (R ON ) of power semiconductor devices is reduced to nearly the limit for silicon (Si), which has been the main device material. For further reduction of on-resistance (R ON ), the device material needs to be changed. For example, wide bandgap semiconductors such as gallium nitride (GaN), aluminum gallium nitride (AlGaN), and other nitride semiconductors and silicon carbide (SiC) can be used as switching device materials to improve the tradeoff relation determined by the material, thereby dramatically reducing on-resistance (R ON ). 
   On the other hand, nitride semiconductors such as GaN and AlGaN can be used for heterojunction field effect transistors (HFETs) based on the AlGaN/GaN heterostructure. HFETs can achieve low on-resistance through the high mobility of the heterointerface channel and the high electron concentration due to piezopolarization caused by heterointerface strain. 
   Such a nitride semiconductor device can be made on a substrate such as sapphire (Al 2 O 3 ) or SiC. However, the sapphire substrate has poor heat dissipation because of its large thermal resistance. On the other hand, while the SiC substrate is superior in heat dissipation, it has a high manufacturing cost, and it is technically difficult to fabricate a large-diameter substrate. In light of these circumstances, it is desirable from a comprehensive viewpoint to use a silicon (Si) substrate, which is relatively superior in heat dissipation, low-cost, and capable of achieving a large-diameter wafer. 
   However, Si and the AlGaN/GaN heterostructure are greatly different in lattice constant. For this reason, strain-induced cracks are likely to occur, and the thickness of a GaN layer that can be crystal grown without cracks is limited to about 1 to 2 micrometers. The maximum breakdown voltage of a GaN-HFET is determined by the thickness of the GaN layer. Typically, when a GaN-HFET device is formed on a conductive substrate, a voltage is applied between the drain electrode and the substrate. Therefore the device breakdown voltage strongly depends on the film thickness of the GaN layer. Because the critical electric field of GaN is about 3.3 MV/cm, the maximum device breakdown voltage is 330 volts when the film thickness of the GaN layer is 1 micrometer. For example, a film thickness of 2 micrometers or more is needed for obtaining a breakdown voltage of 600 volts or more. 
   On the other hand, some conventional techniques have been proposed for obtaining a high-quality GaN film free from cracks and the like. 
   For example, JP2001-230410A discloses a technique for obtaining a high-quality GaN film by using selective lateral growth to form a GaN crystal in the region where the electric field is concentrated during operation. 
   An article titled “AlGaN—GaN HEMTs on Patterned Silicon (111) Substrate”, IEEE Electron Device Letters, Vol. 26, No. 3, March 2005, discloses a technique for growing a crack-free GaN film on a silicon substrate by providing rectangular ridges thereon. 
   However, even when these techniques are used, it is extremely difficult to obtain a high-quality GaN film free from defects and cracks, where the GaN film has a film thickness of several micrometers or more for particular use in power semiconductor devices. 
   Thus, in order to achieve a GaN-HFET having a high breakdown voltage of 600 V or more formed on a Si substrate, it is urgent to develop a technique for forming a crack-free, good GaN film of several micrometers or more. Moreover, this is also important for high-frequency GaN devices as well as power semiconductor devices, because a thick GaN layer is needed to avoid the deterioration of operating speed due to parasite capacitance between the electrode and the substrate when a Si or other conductive substrate is used. 
   SUMMARY OF THE INVENTION 
   According to an aspect of the invention, there is provided a nitride semiconductor device comprising: a substrate body including a conductive substrate portion and a high resistance portion; a first semiconductor layer of a nitride semiconductor provided on the substrate body; a second semiconductor layer of a nondoped or n-type nitride semiconductor having a wider bandgap than the first semiconductor layer, the second semiconductor layer being provided on the first semiconductor layer; a first main electrode provided on the second semiconductor layer above the conductive portion; a second main electrode provided on the second semiconductor layer above the high resistance portion; and a control electrode provided on the second semiconductor layer between the first main electrode and the second main electrode. 
   According to other aspect of the invention, there is provided a nitride semiconductor device comprising: a conductive substrate portion; a first semiconductor layer provided on the conductive substrate portion, the first semiconductor layer being made of a nitride semiconductor and having a first region into which a high resistance portion is inserted; a second semiconductor layer of a nondoped or n-type nitride semiconductor having a larger bandgap than the first semiconductor layer, the second semiconductor layer being provided on the first semiconductor layer; a first main electrode provided on the second semiconductor layer above a region outside the first region; a second main electrode provided on the second semiconductor layer above the first region; and a control electrode provided on the second semiconductor layer between the first main electrode and the second main electrode. 
   According to other aspect of the invention, there is provided a nitride semiconductor device comprising: a conductive substrate having a missing part; a first semiconductor layer of a nitride semiconductor provided on the conductive substrate; a second semiconductor layer of a nondoped or n-type nitride semiconductor having a wider bandgap than the first semiconductor layer, the second semiconductor layer being provided on the first semiconductor layer; a first main electrode provided on the second semiconductor layer; a second main electrode provided on the second semiconductor layer above the missing part; and a control electrode provided on the second semiconductor layer between the first main electrode and the second main electrode. 

   
     BRIEF DESCRIPTION OF THE DRAWINGS 
       FIG. 1  is a cross section showing a first example of a nitride semiconductor device according to the present embodiment, 
       FIG. 2  is a schematic view for illustrating the operation of the nitride semiconductor device of the first example, 
       FIG. 3  is a cross section illustrating a nitride semiconductor device of a comparative example, 
       FIG. 4  is a schematic view for illustrating the operation of the nitride semiconductor device of the comparative example, 
       FIG. 5  is a cross section showing a second example of the nitride semiconductor device in the present embodiment, 
       FIG. 6  is a cross section showing a third example of the nitride semiconductor device in the present embodiment, 
       FIG. 7  is a cross section showing a fourth example of the nitride semiconductor device in the present embodiment, 
       FIG. 8  is a cross section showing a fifth example of the nitride semiconductor device in the present embodiment, 
       FIG. 9  is a cross section showing a sixth example of the nitride semiconductor device in the present embodiment, 
       FIG. 10  shows a seventh example of the nitride semiconductor device in the present embodiment, where  FIG. 10A  is a cross-sectional perspective view, and  FIG. 10B  is a perspective bottom view, 
       FIG. 11  shows an eighth example of the nitride semiconductor device in the present embodiment, where  FIG. 11A  is a cross-sectional perspective view, and  FIG. 11B  is a perspective bottom view, 
       FIG. 12  is a cross section showing a ninth example of the nitride semiconductor device in the present embodiment, 
       FIG. 13  is a cross section showing a tenth example of the nitride semiconductor device in the present embodiment, 
       FIG. 14  is a cross section showing an eleventh example of the nitride semiconductor device in the present embodiment, 
       FIG. 15  is a cross section for illustrating the lateral epitaxial growth of the GaN channel layer  30 , 
       FIG. 16  is a cross section showing a twelfth example of the nitride semiconductor device in the present embodiment, 
       FIG. 17  is a cross section showing a thirteenth example of the nitride semiconductor device in the present embodiment, 
       FIG. 18  is a cross section showing a fourteenth example of the nitride semiconductor device in the present embodiment, 
       FIG. 19  is a cross section showing a fifteenth example of the nitride semiconductor device in the present embodiment, 
       FIG. 20  is a cross section showing a sixteenth example of the nitride semiconductor device in the present embodiment, and 
       FIG. 21  is a cross section showing a seventeenth example of the nitride semiconductor device in the present embodiment. 
   

   DETAILED DESCRIPTION OF THE INVENTION 
   Embodiments of the invention will now be described with reference to the drawings. 
     FIG. 1  is a cross section showing the structure of a first example of a nitride semiconductor device according to the present embodiment.  FIG. 2  is a schematic view for illustrating the operation of the nitride semiconductor device of this example. 
   The nitride semiconductor device of this example has a structure in which a buffer layer  20 , a channel layer  30 , and a barrier layer  40 , each made of nitride semiconductor, are laminated in this order on a Si substrate (conductive substrate portion)  10 . The buffer layer  20  serves to alleviate lattice mismatch between the silicon substrate  10  and the channel layer  30 . The channel layer  30  serves to drive carriers. The barrier layer  40  is formed from a nitride semiconductor having a larger bandgap than the channel  30 , and serves to form two-dimensional electron gas (2DEG) at the interface with the channel layer  30 . 
   The buffer layer  20  can illustratively be made of aluminum nitride (AlN), the channel layer  30  can illustratively be made of gallium nitride (GaN), and the barrier layer can illustratively be made of aluminum gallium nitride (AlGaN). 
   A gate electrode  60  to form a Schottky junction is provided on the major surface of the AlGaN barrier layer  40 . The gate electrode  60  is interposed between a drain electrode  70  and a source electrode  50 . Here, when the distance Ddg between the drain electrode  70  and the gate electrode  60  is longer than the distance Dgs between the gate electrode  60  and the source electrode  50  (Ddg&gt;Dgs), a device having a high breakdown voltage is achieved. 
   In this example, the source electrode  50  is electrically connected to the conductive Si substrate  10 , and the Si substrate  10  is absent directly below the drain electrode  70 . The Si substrate  10  has a missing part (cavity)  80 . More specifically, a high resistance portion (missing part or cavity)  80  is provided directly below the drain electrode  70 . The high resistance portion  80  is actually air, ambient gas for sealing the chip, or vacuum, and more insulative with higher resistance than the Si substrate (conductive substrate portion)  10 . In other words, in this structure, the GaN channel layer  30  and the like are provided on a substrate body composed of the Si substrate (conductive substrate portion)  10  and the high resistance portion  80 . 
   Furthermore, the minimum distance DA between the drain electrode  70  and the Si substrate  10  is larger than the total film thickness DB of the nitride semiconductor layers below the drain electrode  70 . 
   This structure can provide a nitride semiconductor device of the HFET structure having high breakdown voltage characteristic that does not depend on the film thickness of nitride semiconductor. 
   In the following, this point is described in detail with reference to a comparative example. 
     FIG. 3  is a cross section showing a nitride semiconductor device of a comparative example. 
     FIG. 4  is a schematic view for illustrating the operation of the nitride semiconductor device of the comparative example. Note that with regard to  FIG. 3  and the following figures, elements similar to those described with reference to any previous figure are marked with the same reference numerals and not described in detail as appropriate. 
   As shown in  FIG. 3 , in the semiconductor device of the comparative example, an AlN layer  20 , a GaN layer  30 , and an AlGaN layer  40  are laminated in this order on a Si substrate  10 , and then electrodes are provided to have a positional relationship similar to that described above. Thus, the Si substrate  10  is present also directly below the drain electrode  70 . 
   As shown in  FIG. 4 , in the device of the comparative example, when a bias is applied between the drain electrode  70  and the source electrode  50 , equipotential lines  90  occur between the AlN layer  20  and the AlGaN layer  40  in a generally horizontal direction relative to the major surface. More specifically, because a voltage is applied between the drain electrode  70  and the directly underlying Si substrate  10 , the device breakdown voltage depends on the film thickness of the GaN channel layer  30 . The critical electric field of the GaN channel layer  30  is about 3.3 MV/cm, and the film thickness that can be grown without cracks and the like on the Si substrate  10  is only about 1 micrometer. That is, in this comparative example, the maximum device breakdown voltage is about 330 volts. However, the device breakdown voltage required for HFETs in power applications and the like is 600 volts or more. Thus, in the comparative example, the device breakdown voltage is insufficient. Application of a voltage as high as 600 volts would exceed the critical voltage of the GaN channel layer  30  and cause a breakdown  95 . 
   In contrast, according to the present embodiment, the Si substrate  10  is absent directly below the drain electrode  70 . Therefore, as shown in  FIG. 2 , when a bias is applied between the drain electrode  70  and the source electrode  50 , equipotential lines  90  occur between the AlN layer  20  and the AlGaN layer  40  in a generally vertical direction relative to the major surface. That is, because the voltage is applied between the edge of the Si substrate  10  and the drain electrode  70  spaced apart at a distance DA, the electric field in the GaN channel layer  30  is significantly alleviated. As a result, a high breakdown voltage of several hundreds of volts or more can be achieved even when the film thickness of the GaN channel layer  30  is small. 
   A method of forming the nitride semiconductor device of this embodiment may illustratively be as follows. An AlN layer  20 , a GaN layer  30 , and an AlGaN layer  40  are grown in this order on a Si substrate  10 . Then, from the rear face of the Si substrate  10 , desired features are patterned and etched to selectively remove the Si substrate  10 . Here, the source electrode  50 , the gate electrode  60 , and the drain electrode  70  may be formed before or after the step of etching the Si substrate  10 . 
   In this example, the buffer layer  20  can use various structures such as a superlattice structure where AlN or AlGaN layers and GaN layers are alternately laminated, or a laminated structure of an AlN layer and a 3C—SiC layer. 
   In this embodiment, the thickness of the GaN channel layer  30  can be small. Hence, even when it is epitaxially grown on the Si substrate, wafer “bowing” is less likely to occur. Thus the AlN buffer layer  20  can be grown at high temperatures, instead of at low temperatures. Growing the AlN buffer layer  20  at high temperatures has an advantage of improving the crystallinity of the GaN channel layer and the AlGaN barrier layer  40 . 
   Furthermore, this embodiment can be carried out irrespective of the conductivity type and resistivity of the Si substrate  10 . For example, use of a low-resistance, p-type Si substrate  10  has an advantage of improving avalanche breakdown capability because holes generated by avalanche breakdown due to the application of high voltage can be ejected from the Si substrate  10 . 
   Next, other examples of the nitride semiconductor device in this embodiment are described. 
     FIG. 5  is a cross section showing a second example of the nitride semiconductor device in the present embodiment. 
   In this example, an insulator (high resistance portion)  110  is packed directly below the drain electrode  70 . That is, the GaN channel layer  30  and the like are provided on a substrate body composed of the Si substrate (conductive substrate portion)  10  and the high resistance portion  110 . 
   This structure can also achieve a high breakdown voltage even when the film thickness of the GaN layer  30  is small, as with the structures described above with reference to  FIGS. 1 to 4 . Furthermore, because the portion below the drain electrode  70  is filled, the mechanical strength of the nitride semiconductor device is improved. The insulator  110  can be made of inorganic materials such as silicon oxide (SiO 2 ) and organic materials such as polyimides. When silicon oxide is used as the insulator  110 , it can also be formed in a process where the Si substrate  10  below the drain electrode  70  is thinned to some extent and then selectively oxidized. 
     FIG. 6  is a cross section showing a third example of the nitride semiconductor device in the present embodiment. 
   In this example, the removed region of the Si substrate  10  is determined so that the minimum distance DA between the drain electrode  70  and the Si substrate  10  is more than half the distance Ddg between the drain electrode  70  and the gate electrode  60  (DA&gt;Ddg/2). This can ensure a high breakdown voltage irrespective of the film thickness of the GaN channel layer  30 . More specifically, as shown in  FIG. 6 , the Si substrate  10  is brought closer to the drain electrode  70  than to the edge of the gate electrode  60  to serve as a field plate electrode, thereby alleviating the electric field at the edge of the gate electrode  60 . Thus a high breakdown voltage can be achieved. In addition, the high resistance portion (missing part or cavity)  80  formed by thus removing the Si substrate  10  may be filled with insulator as described above with reference to  FIG. 5 . 
     FIG. 7  is a cross section showing a fourth example of the nitride semiconductor device in the present embodiment. 
   In this example, the removed region of the Si substrate  10  extends not only below the drain electrode  70  but also below the gate electrode  60 . That is, the distance DA between the drain electrode  70  and the Si substrate  10  is more than the distance Ddg between the drain electrode  70  and the gate electrode  60 . This can further ensure a high breakdown voltage irrespective of the film thickness of the GaN channel layer  30 . In this example again, the high resistance portion  80  formed by removing the Si substrate  10  may be filled with insulator as described above with reference to  FIG. 5 . 
     FIG. 8  is a cross section showing a fifth example of the nitride semiconductor device in the present embodiment. 
   In this example, the gate electrode  60  and the gate electrode side of the source electrode  50  and the drain electrode  70  are covered with an insulator  110 . Furthermore, on the surface of the insulator  110 , a field plate electrode  115  connected to the source electrode  50  extends to overlie the gate electrode  60 . 
   The field plate electrode  115  can alleviate electric field concentration at the edge of the gate electrode  60  and achieve a high breakdown voltage. The field plate electrode  115  can be connected to the gate electrode  60  instead of being connected to the source electrode  50  to achieve similar effects. Furthermore, the Si substrate  10  can also function similarly to the field plate electrode  115 . More specifically, the Si substrate  10  connected to the source electrode  50  and formed to underlie the gate electrode  60  can function as a field plate and alleviate electric field concentration at the edge of the gate electrode  60 , thereby achieving a higher breakdown voltage. 
     FIG. 9  is a cross section showing a sixth example of the nitride semiconductor device in the present embodiment. 
   In this example, in addition to the field plate electrode  115  described above with reference to  FIG. 8 , a second field plate electrode  125  connected to the drain electrode  70  is provided on the insulating film  110  to extend toward the gate electrode  60 . The second field plate electrode  125  can also alleviate electric field concentration at the edge of the drain electrode  70  as well as at the edge of the gate electrode  60 . Thus a higher breakdown voltage can be achieved. 
     FIG. 10  shows a seventh example of the nitride semiconductor device in the present embodiment, where  FIG. 10A  is a cross-sectional perspective view, and  FIG. 10B  is a perspective bottom view. 
   In this example, two parallel striped drain electrodes  70  are surrounded by gate electrodes  60 , respectively, and the two gate electrodes  60  are surrounded by one source electrode  50 . Between the periphery of the AlGaN barrier layer  40  on its major surface and the source electrode  50 , a device isolation layer  120  passes through the AlGaN barrier layer  40  and is buried into the GaN channel layer  30 . 
   The Si substrate  10  below the regions of the drain electrodes  70  surrounded by the gate electrodes  60  is removed, where a high resistance portion (missing part or cavity)  80  is provided. The high resistance portion  80  is actually air, ambient gas for sealing the chip, or vacuum, and more insulative with higher resistance than the Si substrate (conductive substrate portion)  10 . Between the regions of the high resistance portion  80 , the Si substrate  10  is left behind with a width of N. 
   By removing the Si substrate  10  only in a portion of the chip in this manner, the breakdown voltage of the nitride semiconductor device can be improved while maintaining the mechanical strength of the semiconductor device. In particular, this example can further ensure the mechanical strength because the high resistance portion  80  formed by removing the Si substrate  10  is surrounded by the remaining Si substrate  10 . In addition, the high resistance portion  80  can be filled entirely or locally with an insulator  110  as described above with reference to  FIG. 5  to further improve the mechanical strength. 
     FIG. 11  shows an eighth example of the nitride semiconductor device in the present embodiment, where  FIG. 11A  is a cross-sectional perspective view, and  FIG. 11B  is a perspective bottom view. 
   This example has a similar structure to the example described above with reference to  FIG. 10 . However, in this example, the Si substrate  10  is removed below the region between the pair of drain electrodes  70 , where a high resistance portion  80  is formed. That is, the Si substrate  10  is left behind only along the outer periphery of the chip. This structure can also improve the breakdown voltage while maintaining mechanical strength. 
     FIG. 12  is a cross section showing a ninth example of the nitride semiconductor device in the present embodiment. 
   In this example, below the drain electrode  70 , the GaN layer  30  and an upper portion of the Si substrate  10  are removed, where an insulator  110  is buried. That is, the GaN channel layer  30  and the like are provided on a substrate body composed of the Si substrate (conductive substrate portion)  10  and the high resistance portion  110 . 
   Thus the minimum distance between the drain electrode  70  and the Si substrate  10  can be increased, thereby improving the breakdown voltage. More specifically, the thickness and position of the insulator  110  can be adjusted to increase both the minimum distance DA 1  between the drain electrode  70  and the underlying Si substrate  10 , and the minimum distance DA 2  between the drain electrode  70  and the top edge of the Si substrate  10 . 
   For example, when the insulator  110  is made of SiO 2 , its critical electric field is comparable to that of the GaN layer  30 . Therefore, in order to achieve a device breakdown voltage of 600 volts or more as described above, it is desirable that the thickness of the insulator  110  be generally 2 micrometers or more. Likewise, both the minimum distances DA 1  and DA 2  should be 2 micrometers or more. Thus the thickness and position of the insulator  110  can be adjusted to easily ensure a breakdown voltage as high as several hundreds of volts or more. At the same time, mechanical strength can be sufficiently ensured because the insulator  110  is packed. 
   The structure of this example can illustratively be formed by lateral growth of the GaN channel layer  30 . More specifically, a trench as shown in  FIG. 12  is formed in the Si substrate  10  by RIE (Reactive Ion Etching) or the like, and then the trench is filled with an insulator  110  by CVD (Chemical Vapor Deposition). Subsequently, an AlN buffer layer  20  is grown on the surface of the Si substrate  10  by MOCVD (Metal-Organic Chemical Vapor Deposition), hydride CVD, MBE (Molecular Beam Epitaxy), or the like. Here, epitaxial growth of AlN can be selectively carried out only on the surface of the Si substrate  10  without growing AlN on the insulator  110 . Then a GaN channel layer  30  is epitaxially grown on the AlN buffer layer  20 . Here, the GaN channel layer  30  can be grown by lateral epitaxy from the top of the AlN buffer layer  20  to the top of the insulator  110 . Subsequently, an AlGaN barrier layer  40  is epitaxially grown on the GaN channel layer  30 . Thus the laminated structure shown in  FIG. 12  is achieved. 
     FIG. 13  is a cross section showing a tenth example of the nitride semiconductor device in the present embodiment. 
   This example has a laminated structure similar to that described above with reference to  FIG. 12 , except that the cross-sectional configuration of the insulator  110  is different. The insulator  110  can illustratively be formed by selectively oxidizing the Si substrate  10 . More specifically, the surface of the Si substrate  10  is partially masked with a silicon nitride film or the like, and then selectively oxidized by the LOCOS (Local Oxidation of Silicon) technique. Thus the insulator  110  can be formed. In this structure, lateral epitaxial growth of the GaN channel layer  30  can be facilitated because the edge of the insulator  110  has a relatively gradual slope. In this example again, the thickness and position of the insulator  110  can be appropriately adjusted to achieve a sufficiently high breakdown voltage. 
     FIG. 14  is a cross section showing an eleventh example of the nitride semiconductor device in the present embodiment. 
   In this example, the GaN layer  30  is locally thinned under the drain electrode  70 . This structure may illustratively occur in lateral epitaxial growth described above with reference to  FIG. 12 . 
     FIG. 15  is a cross section that schematically shows the process of lateral epitaxial growth. 
   More specifically, lateral epitaxial growth begins by epitaxial growth of the GaN channel layer  30  on the crystalline AlN buffer layer  20  as shown in  FIG. 15A . Then, as shown in  FIGS. 15B and 15C , lateral epitaxial growth of the GaN channel layer  30  proceeds toward the top of the adjacent amorphous insulator  110 . 
   Here, the growth front  30 F of the GaN channel layer  30  that laterally proceeds on the insulator  110  has a small film thickness. However, according to this embodiment, the insulator  110  provided under the GaN channel layer  30  can be thick enough to retain the device breakdown voltage. That is, the thickness of the GaN channel layer  30  may be small. For this reason, as with the example shown in  FIG. 14 , the drain electrode  70  can be formed on the thin portion of the GaN channel layer  30 . 
     FIG. 16  is a cross section showing a twelfth example of the nitride semiconductor device in the present embodiment. 
   In this example, the drain electrode  70  extends into the portion where the GaN channel layer  30  is not formed, beyond the growth front of the GaN channel layer  30  grown by lateral epitaxy. According to this embodiment, because a sufficient breakdown voltage can be retained by the insulator  110  alone, the drain electrode  70  can be allowed to extend even into the portion where the GaN channel layer  30  is not formed. 
     FIG. 17  is a cross section showing a thirteenth example of the nitride semiconductor device in the present embodiment. 
   In this example, the insulator  110  is formed partially on the generally flat surface of the Si substrate  10 . The GaN channel layer  30  and the AlGaN barrier layer  40  are laminated thereon, and then the drain electrode  70  is provided. That is, the GaN channel layer  30  and the like are provided on a substrate body composed of the Si substrate (conductive substrate portion)  10  and the high resistance portion  110 . 
   In this structure again, the film thickness of the insulator  110  can be sufficiently increased to achieve a large distance DA between the drain electrode  70  and the Si substrate  10 , thereby sufficiently increasing the device breakdown voltage. Thus a device having a high breakdown voltage can be achieved while reducing the film thickness of the GaN channel layer  30  under the drain electrode  70 . 
   This structure can also be formed by lateral epitaxial growth. More specifically, first, an insulator  110  illustratively made of silicon oxide or silicon nitride is formed and patterned on the Si substrate  10 . Thus the insulator  110  is partially formed. Next, an AlN buffer layer  20  is epitaxially grown on the partially exposed Si substrate  10 . Here, the AlN buffer layer  20  can be grown by selective epitaxy so as to avoid growing on the insulator  110 . Subsequently, a GaN channel layer  30  is epitaxially grown. Here, the GaN channel layer  30  starts lateral epitaxial growth on the insulator  110  when the thickness of the GaN channel layer  30  begins to exceed that of the insulator  110 . Then, an AlGaN barrier layer  40  is epitaxially grown. Thus the laminated structure shown in  FIG. 17  is achieved. 
   In the structure of this example, the GaN channel layer  30  has a large film thickness in the portion where the insulator  110  is absent, that is, in the portion under the source electrode  50 . Therefore, in this portion, the GaN channel layer  30  may have a relatively low crystallinity. However, in normal use of HFETs, high electric field is not applied in the vicinity of the source electrode  50 . Therefore, the breakdown voltage of the HFET is less likely to decrease even when the GaN channel layer  30  has a low crystallinity in the vicinity of the source electrode  50 . 
   On the other hand, it is easy to achieve sufficiently good crystallinity in the GaN channel layer  30  grown by lateral epitaxy on the insulator  110 . Therefore, no breakdown occurs even when a high electric field is applied in the vicinity of the drain electrode  70 . Thus the breakdown voltage of an HFET can be increased. The insulator  110  shown in  FIGS. 12 to 17  is not limited to a single film, but may be formed from a plurality of materials such as a combination of silicon oxide (SiO x ) and silicon nitride (SiN y ). Different insulators can be laminated to adjust the stress between the Si substrate  10  and the insulator  110 , thereby canceling stress due to lattice strain between the Si substrate  10  and the nitride semiconductor layer  30 . As a result, for example, the substrate bowing can also be reduced. 
     FIG. 18  is a cross section showing a fourteenth example of the nitride semiconductor device in the present embodiment. 
   In this example, the insulator  110  is buried in the GaN channel layer  30  below the drain electrode  70 . This structure can also achieve a sufficiently high breakdown voltage by increasing the distance DA between the drain electrode  70  and the Si substrate  10 . The thickness of the insulator  110  only needs to be enough to retain the required device breakdown voltage. This structure can illustratively be formed as follows. An AlN buffer layer  20  and a portion of the GaN channel layer  30  are epitaxially grown on the Si substrate  10 . Subsequently, an insulator  110  is selectively formed on the GaN channel layer  30 . Then the remaining portion of the GaN channel layer  30  is grown thereon by lateral epitaxy. 
   Alternatively, an AlGaN layer or AlN layer may be buried in the GaN channel layer  30 , and then selectively oxidized to form an insulator  110 . 
   In this example again, the GaN channel layer  30  has a large film thickness below the source electrode  50 , which may decrease the crystallinity. However, as described above with reference to  FIG. 17 , because this portion is not subjected to high electric field, there is little danger of decreasing the device breakdown voltage. 
   On the other hand, below the drain electrode  70 , it is easy to maintain the good crystallinity of the GaN channel layer  30 , and hence a high breakdown voltage can be retained. 
     FIG. 19  is a cross section illustrating a fifteenth example of the nitride semiconductor device in the present embodiment. 
   In this example, a cavity  130  is provided in the GaN channel layer  30  below the drain electrode  70 . This structure enables the film thickness of the GaN channel layer  30  to be decreased because the cavity  130  can retain the voltage. 
   The cavity  130  can illustratively be formed by such methods as (1) forming a plurality of trench features on the surface of the GaN layer and annealing them under a hydrogen atmosphere, or (2) selectively burying an InGaN layer in the GaN layer and selectively etching away the InGaN layer by forming trenches from the surface of the GaN layer and annealing them under a hydrogen atmosphere. 
   Embodiments of the invention have been described with reference to the examples. However, the invention is not limited to these embodiments. The embodiments can also be combined, and embodiments adapted by those skilled in the art are also encompassed within the scope of the invention as long as they include the features of the invention. 
   The material, shape, patterning, and structure of each element constituting the inventive substrate and nitride semiconductor device that are adapted by those skilled in the art are also encompassed within the scope of the invention as long as they include the features of the invention. 
   For example, the embodiment of the invention uses a Si substrate for forming the GaN layer and AlGaN layer. However, a GaAs substrate can also be used. As long as the substrate is conductive, it is not limited to any specific substrate material and to its conductivity type. 
   While the combination of a GaN layer and an AlGaN layer is described, the same effects as described above can also be achieved by combinations of nitride semiconductors such as a pair of a GaN layer and an InGaN layer, a pair of an AlN layer and an AlGaN layer, and a pair of a BAlN layer and a GaN layer. 
   While the combination of an undoped AlGaN layer and an undoped GaN layer is used in the embodiment of the invention, the combination of an n-type AlGaN layer and an undoped GaN layer can also be used. 
   While AlN is used for the buffer layer sandwiched between the Si substrate and the GaN channel layer, a lattice-like combination of AlN and GaN, or of AlGaN and GaN, or a laminated structure of AlN and 3C—SiC, can also be used for the buffer layer. 
   The structures of the examples can be combined with each other as long as technically feasible, and any nitride semiconductor devices obtained by such combinations are also encompassed within the scope of the invention. 
   Furthermore, the gate-drain structure of the HFET used in the embodiment of the invention is similar to the structure of a hetero-Schottky barrier diode (HSBD). Therefore an HSBD with high breakdown voltage is achieved using this embodiment. 
   The gate electrode in the examples described above forms a Schottky junction. However, a MIS (Metal-Insulator-Semiconductor) gate structure, which is obtained by forming a gate insulating film between the gate electrode and the AlGaN barrier layer, can also achieve avalanche breakdown capability. 
     FIG. 20  is a cross section illustrating a nitride semiconductor device of the MIS gate type. 
   Such a nitride semiconductor device of the MIS gate type, which has a gate insulating film  55  between the AlGaN barrier layer  40  and the gate electrode  60 , can also achieve similar functions and effects through similar application of the invention. 
   Furthermore, the invention can also be applied to a nitride semiconductor device based on the so-called “recess gate structure”. 
     FIG. 21  is a schematic view of an example in which the invention is applied to a recess gate type HFET. 
   In this example, the AlGaN barrier layer  40  has a recess  40 R between the source electrode  50  and the drain electrode  70 , and the gate electrode  60  is provided so as to be received in the recess  40 R. 
   By decreasing the thickness of the AlGaN barrier layer  40  directly under the gate electrode  60  in this manner, the electron concentration at the heterointerface with the GaN channel layer  30  can be selectively decreased, and the device can be turned off when no gate voltage is applied. That is, a switching device of the so-called “normally-off type” can be achieved, which can prevent short circuit and simplify the gate driving circuit. Moreover, similar functions and effects are also achieved by applying the invention to the structure in which a GaN cap layer is formed on the surface of the AlGaN layer. 
   The “nitride semiconductor” used herein includes semiconductors having any composition represented by the chemical formula B x Al y Ga z In 1-x-y-z N (0≦x≦1, 0≦y≦1, 0≦z≦1, x+y+z≦1) where the composition ratios x, y, and z are varied in the respective ranges. Furthermore, the “nitride semiconductor” also includes those further containing any of various impurities added for controlling conductivity types.

Technology Classification (CPC): 7