Patent Abstract:
The invention provides a method for patterning a resist coated substrate carried on a stage, where the patterning utilizes a charged particle beam. The method comprises the steps of: moving the stage at a nominally constant velocity in a first direction; while the stage is moving, deflecting the charged particle beam in the first direction to compensate for the movement of the stage, the deflecting including: (a) compensating for an average velocity of the stage; and (b) separately compensating for the difference between an instantaneous position of the stage and a calculated position based on the average velocity. The separately compensating step uses a bandwidth of less than 10 MHz. The invention also provides a deflector control circuit for implementing the separate compensation functions.

Full Description:
CROSS-REFERENCE TO RELATED APPLICATIONS 
       [0001]    This application claims the benefit of U.S. Provisional Application Ser. No. 60/946,131, filed Jun. 25, 2007, which is incorporated by reference herein. 
     
    
     BACKGROUND OF THE INVENTION 
       [0002]    1. Field of the Invention 
         [0003]    This invention relates generally to the field of charged particle beam deflection, and more particularly to devices and methods used to compensate for both average stage velocity and stage velocity errors when deflecting a charged particle beam across the surface of a substrate carried on the stage. 
         [0004]    2. Description of the Related Art 
         [0005]    Almost all electron beam systems require means for deflecting the electron beam(s) across the surface of a substrate. This beam deflection is generally accomplished using either electrostatic or magnetic multipoles which generate electric or magnetic fields transverse to the beam direction, thereby inducing side-ways deflection forces to the electron beam as it passes through these deflection elements. The electrostatic and/or magnetic deflection elements require electronic drive circuits capable of generating precise voltages and/or currents to control the electrostatic and/or magnetic deflectors, respectively. 
         [0006]    One important application of electron beams is electron-beam lithography (EBL). Examples of EBL systems include Gaussian-beam raster-scanned systems, single shaped beam systems, and electron projection lithography (EPL) systems using masks. Charged particle beam lithography systems also include focused ion beam systems, masked ion beam lithography (MIBL) systems, etc. EBL is regularly used to write masks and reticles needed for the patterning of integrated circuits (ICs) on semiconductor wafers. Recently, interest is growing in the application of EBL for the direct patterning of ICs on wafers—called electron-beam direct-writing (EBDW). The electron beam is focused onto the wafer surface as either a Gaussian beam or a patterned beam, and the electron beam then exposes a resist, which is next developed to produce the pattern, as is familiar to those skilled in the art. For maximum throughput, a writing method called “write-on-the-fly” is commonly used. In this method, the wafer is supported by a wafer stage, typically having at least two axes of motion (X and Y), and often also having additional Z or Yaw motions, as well. The dimensions of modern ICs are now in the 10&#39;s of nm range, thus the patterning of ICs necessarily requires very precise positioning of the electron beam being used to write these patterns. Write-on-the-fly requires the wafer to move continuously under the electron beam(s). In most electron beam systems to date, a single writing beam was employed. Recent EBL systems employ multiple electron beams writing simultaneously on the same wafer to increase throughput. 
         [0007]    During the write-on-the-fly EBL process, the wafer typically moves in a serpentine pattern, back and forth in a raster pattern. While the wafer is moving, for example parallel to the Y-axis, the beam is deflected along the X-axis to write patterns within a “stripe” which may extend across the entire wafer in a single beam system, or which may be smaller (e.g., 30 mm) in a multiple-beam EBL system. Generally the stage motors are very precisely controlled to move the stage at a pre-determined speed (usually constant). A number of laser interferometers are commonly used to measure the stage position to a resolution &lt;0.1 nm. In EBL systems, the stage position measurements may be used to generate corrective signals for the beam deflectors to enable the electron beam to be correctly positioned on the wafer to accuracies &lt;1 nm, even though the stage mechanical positioning errors may be in excess of 1 μm. 
         [0008]    Since the wafer stage control is very precise, it is almost always the case that the stage velocity is held to within a small percentage of the nominal value (typically &lt;1%). One commonly-used approach is to use the stage position data from the laser interferometers to generate a beam deflection signal, which will thus allow the beam to be positioned on the wafer independent of wafer motion. The use of laser interferometers to measure the stage position is described in U.S. Pat. No. 6,355,994 B1, issued Mar. 12, 2002, incorporated herein by reference. 
         [0009]    The disadvantage of this simple approach is that very high bandwidth is required to track the stage motion using the laser interferometer data. This can be seen from the fact that at 30 mm/s stage velocity, the stage will move 0.5 nm every 16.67 ns. If 0.5 nm is the maximum acceptable pattern location error, then the beam deflection must update the beam deflection data no less frequently than every 16.67 ns (60 MHz rate). There is a need for a beam deflection system that can allow for high resolution beam placement, without the cost and difficulty of very high bandwidth data processing. 
       SUMMARY OF THE INVENTION 
       [0010]    The present invention is a method of configuring a charged particle beam deflection system to take advantage of the fact that stage velocity errors arc much smaller than the nominal stage velocity. This means that in a write-on-the-fly system, most of the wafer motion with respect to the charged particle beam column is predictable, since it can be almost entirely attributed to the nominal stage velocity, with only small perturbations due to errors in the actual instantaneous stage velocity. This deflection method combines two deflection signals: 1) a low-speed, larger amplitude, signal which compensates for assumed motion of the stage at the nominal velocity, and 2) a small amplitude, signal which compensates for any small stage velocity deviations from the nominal velocity. In the deflection signal sent to the beam deflectors, these two deflection signals would be added. 
         [0011]    Commonly, an EBL apparatus will incorporate a secondary deflection means (“subfield deflector,” SFD). Taking into account the need for very rapid pattern element positioning, while preserving accuracy and precision, the wide range deflection requirement is allocated to a mainfield deflector (MFD), with a relaxed requirement on speed (on account of the requirement for range) and a much smaller deflection requirement for the SFD, but with the requirement of high speed. In this case, the MFD does not directly position the beams, but rather positions a reference coordinate of the SFD, while the SFD then is caused to position the beams in an additive fashion. 
         [0012]    The essence of the inventive step is the separation of the requirement for tracking a moving stage&#39;s actual position into two parts: (1) the motion with a smooth, predicted average velocity, and (2) the differential motion arising from the differences (“errors”) between the instantaneous ideal stage position as predicted from the desired average velocity on the one hand, and the instantaneous, measured actual stage position. The two parts are additive and can be linearly separated. If, as is usual, the means for the mechanical stage control continuously act to correct the actual stage velocity to the average velocity, the instantaneous errors are small and relatively slowly varying, and can be treated with standard apparatus engineering means, while tracking the average velocity involves high speed operations with quantities changing over relatively large ranges in time. 
         [0013]    The present invention provides a method for patterning a resist coated substrate carried on a stage, where the patterning utilizes a charged particle beam. According to aspects of the invention, the method comprises the steps of: moving the stage at a nominally constant velocity in a first direction; while the stage is moving, deflecting the charged particle beam in the first direction to compensate for the movement of the stage, the deflecting including: (a) compensating for an average velocity of the stage; and (b) separately compensating for the difference between an instantaneous position of the stage and a calculated position based on the average velocity. The separately compensating step uses a bandwidth of less than 10 MHz. 
         [0014]    Further aspects of the invention include a deflector control circuit for implementing the separate compensation functions. Furthermore, the separate control functions may be directed to separate deflectors—a mainfield deflector and a sub-field deflector, as described above. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0015]      FIG. 1  is a schematic illustration of a writing strategy employing the beam deflection method of the present invention; 
           [0016]      FIG. 2A  is a close-up schematic view of beam deflection in the frame of the wafer; 
           [0017]      FIG. 2B  is a close-up schematic view of beam deflection in the frame of the writing column; 
           [0018]      FIG. 3  is a flowchart for the writing process, illustrating the hierarchical structure; 
           [0019]      FIG. 4  is a schematic diagram of circuits for generating the X MFD and Y MFD signals; 
           [0020]      FIG. 5  is a schematic diagram of a first circuit for combining the Y MFD signal with the Y ErrCorr signal; 
           [0021]      FIG. 6  is a schematic diagram of a second circuit for combining the Y MFD signal with the Y ErrCorr signal; 
           [0022]      FIG. 7  is a schematic diagram of a circuit for generating the Y-axis stage trajectory tracking signal, Y StTrk; 
           [0023]      FIG. 8  is a schematic diagram of a first circuit for combining the Y MFD signal, the Y ErrCorr signal, and the Y StTrk signal; 
           [0024]      FIG. 9  is a schematic diagram of a second circuit for combining the Y MFD signal, the Y ErrCorr signal, and the Y StTrk signal; 
           [0025]      FIG. 10  is a schematic illustration of the Unblank Enable, V(blanking), and Beam Transmission fraction, as functions of time; 
           [0026]      FIG. 11  is a graph of stage acceleration plotted against time; 
           [0027]      FIG. 12  is a graph of stage velocity plotted against time; 
           [0028]      FIG. 13  is a graph of stage velocity error relative to the nominal stage velocity plotted against time; 
           [0029]      FIG. 14  is a graph of stage position plotted against time; 
           [0030]      FIG. 15  is a graph of stage position error relative to the nominal stage position plotted against time; and 
           [0031]      FIG. 16  is a schematic isometric view of a charged particle column focusing a beam on a wafer supported by an X-Y stage with interferometer position measurement. 
       
    
    
     DETAILED DESCRIPTION 
       [0032]      FIG. 16  is a schematic isometric view of a charged particle column  1600  focusing a beam  1612  on a wafer  1622  supported by an X-Y stage with interferometer position measurement. For the purposes of this discussion, assume that the charged particle beam is an electron beam. Electrons are emitted from a source tip at  1602  (electron emitter tip not shown), forming a diverging beam  1604 . Diverging beam is focused by a lens (not shown) into an approximately parallel beam  1606 , centered on the axis of column  1600 . Beam  1606  enters an X-Y beam deflector  1608 , emerging as deflected beam  1610 . Deflected beam  1610  is then focused by a second lens (not shown) onto the surface of wafer  1622 . 
         [0033]    Wafer  1622  is supported by a wafer stage comprising three plates: a top plate  1624  which is mounted on a center plate  1626 . The center plate is mounted on the base plate  1628  which is fixedly attached to a vacuum enclosure (not shown) surrounding the stage and column  1600 . Arrow  1634  illustrates the motor-driven (motor not shown) relative motion between center plate  1626  and base plate  1628 —this defines a first stage motion axis. Laser beam  1632  measures motion along the first stage motion axis. Arrow  1636  illustrates the motor-driven (motor not shown) relative motion between top plate  1624  and center plate  1626 —this defines a second stage motion axis. Note that the overall motion of the top plate  1624  (and wafer  1622 ) relative to column  1600  is the combination of the motions along the first and second stage motion axes, enabling full X-Y motion of the wafer  1622  relative to column  1600 . 
         [0034]    The beam deflections induced by deflector  1608  are shown as arrow  1618  (parallel to the second stage motion axis) and arrow  1620  (parallel to the first stage motion axis). Arrow  1616  is the vector sum of arrows  1618  and  1620 —i.e., the overall beam deflection at the wafer relative to the axis of column  1600 . 
         [0035]    Examples of beam deflectors and electron beam lithography columns are given in U.S. Patent Publ. Ser. No. 2006/0145097 A1, published Jul. 6, 2006, U.S. Pat. No. 6,977,375 B2, issued Dec. 20, 2005, U.S. Pat. No. 6,734,428 B2, issued May 11, 2004, and U.S. Pat. No. 6,943,351 B2, issued Sep. 13, 2005, all incorporated by reference herein.  FIG. 1  is a schematic illustration of a writing strategy employing the beam deflection method of the present invention. In view (A), a wafer  102  is shown being written by multiple charged particle beams  106 . For the sake of clarity, within this document, beams  106  will be interpreted as electron beams, however, all of the following description applies to the case of ion beams as well. Also, the beams will be described as writing on the surface of a wafer, however, a mask or other substrate is equally applicable to the present invention. Each of the multiplicity of electron beams  106  is shown writing a square area  104  on wafer  102 . The present invention is applicable to the case of single electron beams writing on a wafer or a mask, as well as to the case shown here of multiple electron beams writing on a wafer or mask. 
         [0036]    View (B) shows a close-up of a single writing area  104  from FIG.  1 (A)—this is an area of the wafer  102  being written by a single electron beam  106 . During the write-on-the-fly process, the wafer is in continuous motion along stage fast motion axis  110  under electron beam  106  which is scanned by a deflection system (not shown) along direction  108 , which is generally perpendicular to stage fast motion axis  110 . In the case of telecentric beam scanning, beam  106  remains perpendicular to the surface of the wafer as it scans side-to-side along direction  108  as shown in  FIG. 1(B) . Beam  106  is moved a distance  116  along direction  108 , as the stage moves along axis  110 , thereby enabling beam  106  to expose resist within a writing stripe  118 . When the stage as moved the full length of the writing area  104  along the direction of the stage fast motion axis  110 , the beam is blanked while the stage steps along the stage stepping axis  112  a distance equal to the width of writing stripe  118  measured parallel to the stage stepping axis  112  (see arrow  120 ). This type of stage trajectory is commonly called “serpentine”, as is familiar to those skilled in the art. The wafer stage then moves back in the opposite direction along stage fast motion axis  110  until it has traveled the full dimension of the writing area  104  measured parallel to the stage fast motion axis  110 . At the end of each stripe, the stage must undergo a deceleration and an acceleration in the reverse direction, if there is another stripe to be exposed. The stage must accelerate to the precomputed stage speed and hold the speed approximately constant, while the stage error correction system has caught up and has stabilized. 
         [0037]    This process is repeated until the entire writing area  104  has been exposed using beam  106  according to a pre-determined desired writing pattern—arrow  114  illustrates the wafer stage travel while writing the last stripe. 
         [0038]    View (C) is a close-up illustration of a single “frame”  130  in the writing pattern. The length  126 , L, of the frame corresponds to the width of the writing stripe in view (B). The width  124 , W, of the frame corresponds to the dimension of a square subfield  122 . Within each subfield  122 , there are typically a large number of patterns to be exposed (“flashed”) in the resist using beam  106 . These exposures require that the beam  106  be positioned at the desired location of each “flash”. This positioning process will generally employ two beam deflectors, each of which may comprise one or more electrostatic and/or magnetic multipole elements. Examples of typical deflectors would be electrostatic octupoles, or magnetic quadrupoles. The particular choice of deflector is not part of the present invention. A mainfield deflector may be used to position the beam  106  at the center of a particular subfield, and a subfield deflector may then be used to vector beam  106  around within the subfield to position beam  106  at each desired flash location. Thus the requirements for the mainfield deflector are typically:
       1) Lower bandwidth (since the beam stays within each subfield while all flashes are written in resist),   2) High precision (since the mainfield deflection range is so large compared to the minimum deflection field step size),   3) Low noise—(since electrical noise on the deflector will cause unwanted motion of the beam).       
 
         [0042]    The requirements for the subfield deflector are typically:
       1) High bandwidth (since the beam must vector within the subfield to each successive flash location),   2) Smaller deflection field (since the subfield need only address locations within the subfield dimension which is much less than the frame length L),   3) Lower precision (since the size of the minimum deflection field step size is a larger fraction of the subfield size, fewer bits of resolution are required to define flash locations within a subfield).
 
Table I shows example parameters for the mainfield and subfield deflectors, and writing area  104 .
       
 
         [0000]    
       
         
               
             
               
               
               
               
             
               
               
               
               
             
           
               
                 TABLE I 
               
             
             
               
                   
               
               
                 Various example parameters for the mainfield deflector (MFD), 
               
               
                 subfield deflector (SFD), and writing area 104. 
               
             
          
           
               
                 Parameter 
                 Units 
                 MFD 
                 SFD 
               
               
                   
               
             
          
           
               
                 Scan field 
                 um 
                 100 
                 4 
               
               
                 Minimum deflection step size 
                 nm 
                 0.5 
                 0.5 
               
               
                 Scan field/step size 
                   
                 200000 
                 8000 
               
               
                 Min # address bits required 
                   
                 18 
                 13 
               
               
                 Flash time (including settling time) 
                 ns 
                   
                 25 
               
               
                 Typical # flashes per subfield 
                   
                   
                 100 
               
               
                 Dwell time per subfield 
                 us 
                 2.5 
               
               
                 Square writing area 104 
                 mm 
                 30 
               
               
                 Number of stripes 
                   
                 300 
               
               
                 Number of frames per stripe 
                   
                 15000 
               
               
                 Number of subfields in frame 
                   
                 50 
               
               
                   
               
             
          
         
       
     
         [0046]      FIG. 2(A)  is a close-up schematic view of beam deflection in the frame of the wafer  106 . Writing stripe  200  contains a multiplicity of frames as shown, each frame containing a multiplicity of subfields. For example, the uppermost frame in  FIG. 2(A)  contains subfields  202 ,  204 , . . . ,  206 , and  208 , where a number of subfields are omitted between subfields  204  and  206  for clarity. In this view, the motion of the wafer  102  is neglected and arrows  214  and  218  represent beam deflections due to the mainfield deflector. Along arrow  214 , the beam is first positioned at the center of subfield  202  by the mainfield deflector. The subfield deflector then vectors the beam around within subfield  202  to position the beam at each successive flash location. The flashing process comprises three steps: 
         [0047]    1) the blanked beam is vectored to the flash position, 
         [0048]    2) the beam is unblanked for the required time to accomplish the proper amount of resist exposure, and 
         [0049]    3) the beam is then blanked again. 
         [0000]    This process repeats for each desired flash within subfield  202  until all required patterns within subfield  2 - 2  have been flashed. Next, the mainfield deflector moves the beam a distance W to the center of subfield  204 , and the above process is repeated for all desired flashes within subfield  204 . After all subfields within the frame are fully written (i.e., the mainfield deflector has positioned the beam at the end of arrow  214  which is the center of subfield  208 ), the mainfield deflector moves the beam down a distance W equal to the width of the frame, which is also the dimension of a square subfield (see arrow  216 ). 
         [0050]    The subfield deflector then vectors the beam around within subfield  210  as described above for subfields  202 ,  204 ,  206 , and  208 . After all flashes are written within subfield  210 , the mainfield deflector moves the beam a distance W to the left along arrow  218 . Once all the flashes within subfield  212  (the last subfield within the second frame) have been written, the mainfield deflector moves the beam down a distance W equal to the width of the frame (see arrow  220 ). Note that in the frame of the wafer, the beam deflections  214  and  218  due to the mainfield deflector are parallel to each other and are along the frame long axis (length L). The beam deflections  216  and  220  are parallel to the stage fast motion axis  110  in  FIG. 1(B) . Since we have neglected the wafer motion in view (A), this view is in the frame of the wafer and the column and the associated electron beam are interpreted as moving downwards in  FIG.2(A)  at the same velocity that the wafer is actually moving upwards—see arrow  230  in view (B). Since all motion between the wafer and electron beam is relative, the writing results would be the same in  FIGS. 2(A) and 2(B) . 
         [0051]    Since in standard design practice, the column is fixed and the wafer moves (supported by a wafer stage),  FIG. 2(B)  shows the actual beam deflection situation: the wafer is moving upwards (arrow  230 ) and the column is fixed. The subfield labeling corresponds to that in  FIG. 2(A) . Subfields  202 ,  204 ,  206 ,  208 ,  210 , and  212  are shown at the time they are being written by the electron beam  106  in  FIG. 1 . Subtleld  202  is written first, and since the, wafer is moving upwards along arrow  230 , subfield  202  is therefore shown a slight distance lower than subfields  204  (written next), and subfields  206  and  208  (written later). The stage velocity parallel to arrow  230  must be set so that the writing time for the frame comprising subfields  202 ,  204 ,  206 , and  208  (as well as the subfields between  204  and  208 , not shown) is on average the same as the time taken for the stage to move a distance W along the stage fast motion axis  110  in  FIG. 1 . This is illustrated here by the fact that subfield  210  is exactly at the same vertical position in  FIG. 2(B)  as subfield  202 . Because the wafer is moving continuously during writing, arrows  214  and  218  are angled in view (B) and are no longer parallel to the long axis of the frames (and thus are also no longer parallel to the stage stepping axis  112  in  FIG. 1 ). The important consideration for the present invention is that the stage motion along the fast motion axis  110  is generally held to high precision by a stage control system (not shown and not part of the present invention). Any errors in the stage velocity with respect to the nominal stage velocity will represent small deviations in the positions of the various subfields in a frame during the write-on-the-fly process. However, as illustrated in  FIGS. 11-15 , these deviations will, in general, still require the deflection system to apply a corrective beam deflection in order to locate the beam during flashing to within pre-determined positioning requirements. 
         [0052]    Note that subfields  202 ,  204 ,  206 ,  208 ,  210 , and  212  are shown as parallelograms in  FIG. 2B , although they are shown as squares in  FIG. 2(A) . This is because when the stage motion (arrow  230 ) is taken into account, during the time required to write all flashes within a subfield, the stage undergoes motion. For example, if the flashes within subfield  202  are written from left-to-right in the figure (individual flashes are not shown), then the wafer has moved up a small distance when the rightmost flashes are written, compared to the position of the wafer when the leftmost flashes were written—this is shown symbolically by the parallelogram shapes in  FIG. 2(B) . Also note that subfields  210  and  212  are skewed in the opposite direction from subfields  202 ,  204 ,  206 , and  208  since we assume the flashes in subfields  210  and  212  are written right-to-left. This is because subfields  210  and  212  are in the frame being written in the direction of arrow  218 , while subfields  202 ,  204 ,  206 , and  208  are written in the direction of arrow  214 . 
         [0053]      FIG. 3  is a flowchart for the writing process, illustrating the hierarchical structure consisting of stripes, frames, subfields, and flashes. A number of stripes are written within writing area  104  (see  FIG. 1 ), and within each stripe there are a large number of frames, each containing a number of subfields, which, in turn, contain varying numbers of flashes. After all the flashes within a particular subfield are written, writing of the next subfield within a frame starts. Once all the subfields within a particular frame are written, writing of the next frame within that stripe begins. Once all the frames within a stripe are written, writing of the next stripe begins (see  FIG. 1 ). After all the stripes within the writing area are written (see area  104  in  FIG. 1 ), the wafer is completely patterned. In a single-beam system, writing area  104  would correspond to the entire wafer or mask. In a multiple-beam system, writing area  104  would correspond to a subset of the full wafer or mask. In either case, the flowchart shown here is applicable. 
         [0054]    Block  302  is the start of the writing process, where the pattern data has already been broken down into a large number of flashes. These flashes are allocated to certain stripes, frames and subfields based on their absolute locations within a particular pattern, to be written and where that pattern is located on the wafer. 
         [0055]    Start Writing Wafer block  302  provides data through link  304  to Initialize Stripe Loop block  306 —this data includes the number of stripes, and initializes the stripe loop to start at the first stripe. Link  308  then transfers the loop data to Write Stripe block  310 . 
         [0056]    Link  312  triggers Initialize Frame Loop block  314  to set the number of frames in the stripe and initializes the frame loop to start at the first frame. Link  316  transfers the frame data to Write Frame block  318 . 
         [0057]    Link  320  triggers Initialize Subfield Loop block  322  to set the number of subfields in the frame and initializes the subfield loop to start at the first subfield. Link  324  transfers the subfield data to Write Subfield block  326 . 
         [0058]    Link  328  triggers Initialize Flash Loop block  330  to set the number of flashes in the subfield and initializes the flash loop to start at the first flash. Link  332  transfers the flash data to Write Flash block  334 . After each flash, link  336  transfers the flash number to decision block  338 . 
         [0059]    If the flash just written is not the last flash in the subfield, then link  340  leads back to Write Flash block  334 , and another flash is written within the current subfield. If the flash just written is the last flash in the subfield, then link  342  leads out of Write Subfield block  326  to decision block  344 . 
         [0060]    If the subfield just completed is not the last subfield in the frame, then link  346  leads to Write Subfield block  326 , and writing begins on the next subfield. If the subfield just completed is the last subfield in the frame, then link  348  leads out of Write Frame block  318  to decision block  350 . 
         [0061]    If the frame just completed is not the last frame in the stripe, then link  352  leads to Write Frame block  318 , and writing begins on the next frame. If the frame just completed is the last frame in the stripe, then link  354  leads out of Write Stripe block  310  to decision block  356 . 
         [0062]    If the stripe just completed is not the last stripe in writing area  104  (see  FIG. 1 ), then link  358  leads to Write Stripe block  310 , and writing begins on the next stripe. If the stripe just completed is the last stripe in writing area  104 , then link  360  leads to Wafer Writing Complete block  362 . 
         [0063]      FIG. 4  is a schematic diagram of circuits for generating the X MFD and Y MFD signals. This circuit represents one embodiment of the present invention in which 2N-bits of serial mainfield deflector (MFD) data from block  402  is fed through link  404  to shift register  406 , and then through link  408  to shift register  410 . Taking into account the positions of the most-significant bits (MSB) and least-significant bits (LSB) of the Y MFD DAC  422  and the X MFD DAC  428 , the incoming serial data structure is: 
         [0000]      X(MSB) . . . X(LSB) Y(MSB) . . . Y(LSB) 
         [0000]    Where the X(MSB) bit is first, and the Y(LSB) is last, in the serial data stream coming from block  402  along link  404  into shift register  406 . The number of bits in each of shift registers  406  and  410  is N-bits (callous  420  and  426 , respectively). Once all 2N-bits have been loaded into the serially-connected shift-registers  406  and  410 , block  412  triggers the loading of the X and Y MFD data from shift register  416  into Y MFD DAC  422 , and from shift register  418  into X MFD DAC  428 . Here, we assume that X and Y MFD data has previously been loaded into shift registers  416  and  418 . Simultaneously with the data loading into DACs  422  and  428 , data from shift registers  406  and  410  is loaded into shift registers  416  and  418 . This transfer sequence is performed such that the data exiting shift registers  416  and  418  into DACs  422  and  428 , respectively, leaves one clock step before the data entering shift registers  416  and  418  from shift registers  406  and  408 , respectively, as is familiar to those skilled in the art. Y MFD DAC  422  generates the Y mainfield deflector voltage on line  424 , while X MFD DAC generates the X mainfield deflector voltage on line  430 . The voltages on lines  424  and  430  correspond to the scan voltages required to position the beam at the center of the subfields shown in  FIG. 2(A)  along arrows  214  and  218 —i.e., the subfield center locations neglecting the effects of stage motion shown in  FIG. 2(B) . The voltages on lines  424  and  430  do not take into account the motion of the wafer due to the nominal stage velocity or the motion of the wafer due to stage positional errors. 
         [0064]      FIG. 5  is a schematic diagram of a first circuit for combining the Y MFD signal with the Y ErrCorr signal. An identical circuit could be used to combine the X MFD and X ErrCorr signals. The schematic circuit diagram in  FIG. 4  corresponds to the generation of only a Y MFD signal—this signal would be the beam deflection in the case where the wafer was fixed and the column mechanically moved with a steady velocity, as illustrated in  FIG. 2(A) . Now, suppose that the wafer is still fixed, but there are errors in the column velocity relative to the wafer so that the column no longer moves always at the nominal speed. Again, this is not the case for a real system—the column is generally fixed with the wafer moving under the column—we use this illustration only for the purpose of showing the combination of the two signals shown here, prior to the addition of the stage tracking signal of the present invention in  FIGS. 8 and 9 . Shift registers  406  and  416 , Y MFD DAC  422 , N-bit callout  420 , and output line  424  are as shown in  FIG. 4 . We now want to add an additional signal corresponding to the wafer stage Y-axis error, measured to a precision of M-bits (callout  502 ). The wafer stage position is assumed to be measured using instrumentation (not shown) such as laser interferometers, as is familiar to those skilled in the art, When a new set of Stage Y Error data bits has been loaded onto the input lines to Y Error Correction DAC  504 , the Error Update Enable line  506  triggers the loading of the updated M-bits of data into Y-Error Correction DAC  504 , thereby generating a Y ErrCorr signal on line  508 . 
         [0065]    A standard analog op-amp inverting summing circuit is shown in this example, where the following currents are generated: 
         [0000]    
       
      
       I 
       Y MFD 
       =V 
       Y MFD 
       /R 
       510  
      
     
         [0000]    
       
      
       I 
       Y ErrCorr 
       =V 
       Y ErrCorr 
       /R 
       512  
      
     
         [0000]    where the resistance of resistor i is R i  and i=510, 512, 516, and 522. Because the voltage at summing junction  514  is a virtual ground, the voltages across resistors  510  and  512  are approximately equal to the output voltages  424  and  508  of DACs  422  and  504 , respectively, as shown in the formulas above. Op-amp  518  operates in a standard analog inverting summation configuration, where the voltage at output line  520  of op-amp  518  is: 
         [0000]        V   520 =( I   Y MFD   +I   Y ErrCorr ) R   516    
         [0066]    The value of resistor  522 , R 522 , connected from the positive input of op-amp  518  to ground  524 , is chosen to equalize the effective impedances at the negative and positive inputs of op-amp  518 , as is familiar to those skilled in the art: 
         [0000]        R   522 =1/(1/ R   510 +1/ R   512 +1/ R   516 ). 
         [0067]      FIG. 6  is a schematic diagram of a second circuit for combining the Y MFD signal with the Y ErrCorr signals. This is an alternative to the circuit shown in  FIG. 5 , where an additional capability has been added—the ability to correct for non-linearities in the Y MFD DAC using a look-up table (LUT). This example again supposes that the wafer is fixed (as in  FIG. 5 ), but now there are errors in the column velocity relative to the wafer so that the column no longer moves always at the nominal speed. Again, this is not the case for a real system—the column is generally fixed with the wafer moving under the column—we use this illustration only for the purpose of showing the combination of the two signals shown here, prior to the addition of the stage tracking signal of the present invention in  FIGS. 8 and 9 . Shift registers  602  and  604  correspond with shift registers  406  and  416 , respectively, differing only in the added connections  614  to the Y MFD DAC Error LUT  616 . Y MFD DAC  608 , N-bit callout  606 , and output line  610 , correspond to Y MFD DAC  422 , N-bit callout  420 , and output line  424  in  FIG. 4 , respectively. We now add an additional signal corresponding to the wafer stage Y-axis error, measured to a precision of M-bits (callout  620 ). The wafer stage position is assumed to be measured using instrumentation (not shown) such as laser interferometers, as is familiar to those skilled in the art. When a new set of Stage Y Error data bits has been loaded onto the input lines to M-bit Digital Sum  622 , the Error Update Enable line  624  triggers the loading of the updated M-bits of data into M-bit Digital Sum  622 . 
         [0068]    The added circuitry in  FIG. 6 , compared with  FIG. 5 , provides a correction for (previously-measured) non-linearities in the output of Y MFD DAC  608 . The parallel output lines from shift register  604  lead to the inputs (N-bits wide, callout  614 ) of Y MFD DAC Error LUT  616 . The output from Y MFD DAC Error LUT  616  is M-bits wide (callout  618 ), connected to M inputs to M-bit Digital Sum  622 . The outputs (M-bits wide, callout  626 ) from M-bit Digital Sum  622  connect to the inputs of Y Error Correction DAC  628 . The Y ErrCorr signal on output line  630  is thus the result of two summed M-bit input signals: 1) the Stage Y Error, and 2) the output from the Y MFD DAC Error LUT  616 . 
         [0069]    A standard analog op-amp inverting summation circuit is shown in this example, where the following currents are generated: 
         [0000]    
       
      
       I 
       Y MFD 
       =V 
       Y MFD 
       /R 
       612  
      
     
         [0000]    
       
      
       I 
       Y ErrCorr 
       =V 
       Y EnCorr 
       /R 
       632  
      
     
         [0000]    where the resistance of resistor i is R i  and i=612, 632, 636, and 640. Because the voltage at summing junction  634  is a virtual ground, the voltages across resistors  612  and  632  are approximately equal to the output voltages of DACs  608  and  628 , respectively, as shown in the formulas above. Op-amp  638  operates in a standard analog inverting summation configuration, where the voltage at output line  644  of op-amp  638  is: 
         [0000]        V   644 =−( I   Y MFD   +I   Y ErrCorr ) R   636  
 
         [0070]    The value of resistor  640 , R 640 , connected from the positive input of op-amp  638  to ground  642 , is chosen to equalize the effective impedances at the negative and positive inputs of op-amp  638 , as is familiar to those skilled in the art: 
         [0000]        R   640 =1/(1/ R   612 +1/ R   632 +1/ R   636 ). 
         [0071]      FIG. 7  is a schematic diagram of a circuit for generating the Y-axis stage trajectory tracking signal, Y StTrk. A key element of the present invention is the separation of the Stage Tracking signal generated by the circuit in  FIG. 7  from the Stage Error signal shown in  FIGS. 5 and 6 . The basic concept is that although there will be errors in the stage velocity, i.e., the stage velocity will not always be at the nominal value, for example, 30 min/s, these errors will be proportionately very small relative to the stage velocity (see  FIGS. 11-15 ). Thus, to account for the stage velocity (by deflecting the beam) it is preferred to separate out two signals: 
         [0072]    Stagg Tracking—a low bandwidth, high precision, large amplitude, signal generated on the assumption that the stage is traveling at the nominal stage velocity, which need not he assumed to be constant, but which is assumed to be slowly-varying relative to the rate of stage position error measurements, 
         [0073]    Stage Error Measuremgnt—a high bandwidth, low precision, small amplitude, signal derived from the wafer stage positional measurement system (e.g., laser interferometers), representing measured deviations of the stage position (in near real-time) from the expected position of the stage if it were traveling exactly at the nominal stage velocity. 
         [0074]    The Stage Trajectory Tracking Clock  702  generates a steady stream of clock pulses, such as  720  and  722 , with an interval  724 , T: 
         [0000]    
       
      
       T=D/V 
       nom  
      
     
         [0000]    where
       D=beam displacement at the wafer corresponding to an LSB of Y Stage       
 
         [0076]    Trajectory Tracking DAC  714  (see  FIGS. 8 and 9 ), and
       V nom =the nominal wafer stage velocity.       
 
         [0078]    As an example, if the stage velocity is 30 mm/s and the minimum deflection step is 0.5 nm, then the clock rate would be: 
         [0000]        T =(0.5 nm)/(30 mm/s)=16.67 ns (corresponding to 60 MHz). 
         [0079]    Clock pulses from Stage Trajectory Tracking CLK  702  are fed to Stage Trajectory Tracking Counter  706  through link  704 . Start and Reset control of Stage Trajectory Tracking Counter  706  is through link  710  from Enable Stage Tracking block  708 . The function of the Enable Stage Tracking block  708  is to coordinate the stage trajectory tracking ramp to the wafer stage motion, including control of the ramp direction (ramp up, or ramp down), and starting and stopping the ramp. L-bits (callout  712 ) of data from Stage Trajectory Tracking Counter  706  are fed in parallel to Y Stage Trajectory Tracking DAC  714  which generates the stage trajectory tracking ramp signal, Y StTrk, on line  716 . 
         [0080]      FIG. 8  is a schematic diagram of a first circuit for combining the Y MFD signal, the Y ErrCorr signal, and the Y StTrk signal.  FIG. 8  is similar to  FIG. 5 , with the addition of a third signal, Y StTrk, connected to the Op-Amp summing junction  828  through resistor  826 . The correspondences between callouts in  FIGS. 5 and 8  are as shown in Table H. 
         [0081]    The functional difference between  FIGS. 5 and 8  is the addition of a third signal, the Y StTrk signal  824 . The three currents into summing junction  828  are: 
         [0000]    
       
      
       I 
       Y MFD 
       =V 
       Y MFD 
       /R 
       812  
      
     
         [0000]    
       
      
       I 
       Y ErrCorr 
       =V 
       Y ErrCorr 
       /R 
       820  
      
     
         [0000]    
       
      
       I 
       Y StTrk 
       =V 
       Y SrTrk 
       /R 
       826  
      
     
         [0000]                                      TABLE II                   Correspondences between callouts in FIGS. 5 and 8.                ELEMENT   FIG. 5   FIG. 8                       Shift Register A   406   802           Shift Register B   416   804           N-bits callout   420   806           Y MFD DAC   422   808           Y MFD Output   424   810           Y MFD summing resistor   510   812           Stage Y Error M-bits callout   502   814           Error Update Enable   506   822           Y Error Correction DAC   504   816           Y Error Correction Output   508   818           Y Error Correction summing resistor   512   820           Op-Amp summing junction   514   828           Op-Amp feedback resistor   516   830           Op-Amp   518   832           Op-Amp Output   520   838           Op-Amp positive input resistor   522   834           Ground   524   836                        
where the resistance of resistor i is R i  and i=812, 820, 826, 830, and 834. Because the voltage at summing junction  828  is a virtual ground, the voltages across resistors  812 ,  820 , and  826  are equal to the output voltages  810  and  818  of DACs  808  and  816 , respectively, and Y StTrk signal  824 , as shown in the formulas above. Op-amp  832  operates in a standard analog inverting summation configuration, where the voltage at output line  838  of op-amp  832  is:
 
         [0000]        V   838 =−( I   Y MFD   +I   Y ErrCorr   +I   Y SrTrk)   R   830  
 
         [0082]    The value of resistor  834 , R 834 , connected from the positive input of op-amp  832  to ground  836 , is chosen to equalize the effective impedances at the negative and positive inputs of op-amp  832 , as is familiar to those skilled in the art: 
         [0000]        R   834 =1/(1/ R   812 +1/ R   820 +1 /R   826 +1/ R   830 ). 
         [0083]      FIG. 9  is a schematic diagram of a second circuit for combining the Y MFD signal, the Y ErrCorr signal, and the Y StTrk signal.  FIG. 9  is similar to  FIG. 6 , with the addition of a third signal, Y StTrk, connected to the Op-Amp summing junction  938 . The correspondences between callouts in  FIGS. 6 and 9  are as shown in Table III. 
         [0084]    The functional difference between  FIGS. 6 and 9  is the addition of a third signal, the Y StTrk signal  934 . The three currents into summing junction  928  are: 
         [0000]    
       
      
       I 
       Y MFD 
       =V 
       Y MED 
       /R 
       912  
      
     
         [0000]    
       
      
       I 
       Y ErrCorr 
       =V 
       Y Errtorr 
       /R 
       932  
      
     
         [0000]    
       
      
       I 
       Y SrTrk 
       =V 
       Y StTrk 
       / R 
       936  
      
     
         [0000]    where the resistance of resistor i is R i  and i=912, 932, 936, 940, and 944. Because the voltage at summing junction  938  is a virtual ground, the voltages across resistors  912 ,  932 , and  936  are approximately equal to the output voltages of DACs  908  and  928 , and the Y StTrk signal  934 , respectively, as shown in the formulas above. Op-amp  942  operates in a standard analog inverting summation configuration, where the voltage at output line  948  of op-amp  942  is: 
         [0000]        V   948 =−( I   Y MFD   +I   Y ErrCorr   +I   Y StTrk ) R   940  
 
         [0085]    The value of resistor  944 , R 944 , connected from the positive input of op-amp  942  to ground  946 , is chosen to equalize the effective impedances at the negative and positive inputs of op-amp  942 , as is familiar to those skilled in the art: 
         [0000]        R   944 =1/(1/ R   912 +1/ R   932 +1/ R   936 +1/ R   940 ). 
         [0000]    
       
         
               
             
               
               
               
               
             
           
               
                 TABLE III 
               
             
             
               
                   
               
               
                 Correspondences between callouts in FIGS. 6 and 9. 
               
             
          
           
               
                   
                 ELEMENT 
                 FIG. 6 
                 FIG. 9 
               
               
                   
                   
               
               
                   
                 Shift Register A 
                 602 
                 902 
               
               
                   
                 Shift Register B 
                 604 
                 904 
               
               
                   
                 N-bits callout 
                 606 
                 906 
               
               
                   
                 Y MFD DAC 
                 608 
                 908 
               
               
                   
                 Y MFD Output 
                 610 
                 910 
               
               
                   
                 Y MFD summing resistor 
                 612 
                 912 
               
               
                   
                 N-bits callout 
                 614 
                 914 
               
               
                   
                 Y MFD DAC Error LUT 
                 616 
                 916 
               
               
                   
                 M-bits callout 
                 618 
                 918 
               
               
                   
                 Stage Y Error M-bits callout 
                 620 
                 922 
               
               
                   
                 Error Update Enable 
                 624 
                 924 
               
               
                   
                 M-bit Digital Sum 
                 622 
                 920 
               
               
                   
                 M-bit callout 
                 626 
                 926 
               
               
                   
                 Y Error Correction DAC 
                 628 
                 928 
               
               
                   
                 Y Error Correction Output 
                 630 
                 930 
               
               
                   
                 Y Error Correction summing resistor 
                 632 
                 932 
               
               
                   
                 Op-Amp summing junction 
                 634 
                 938 
               
               
                   
                 Op-Amp feedback resistor 
                 636 
                 940 
               
               
                   
                 Op-Amp 
                 638 
                 942 
               
               
                   
                 Op-Amp Output 
                 644 
                 948 
               
               
                   
                 Op-Amp positive input resistor 
                 640 
                 944 
               
               
                   
                 Ground 
                 642 
                 946 
               
               
                   
                   
               
             
          
         
       
     
         [0086]      FIG. 10(A)  shows Unblank Enable signal  1002  as a function of Time  1004 . Unblank Enable signal  1002  is typically provided by a pattern generator (not shown). Point  1010  on the rising edge  1006  of the waveform triggers unblanking (arrow  1016 ). Point  1014  on the falling edge  1012  of the waveform triggers blanking (arrow  1018 ). The maximum Unblank Enable voltage is at dashed line  1008 —it is important that level  1008  be far enough above the voltage levels at points  1010  and  1014  that noise on the Unblank Enable waveform cannot inadvertently trigger an incorrect blanking or unblanking signal. 
         [0087]    View (B) shows the blanking voltage  1022 , V(blanking), as a function of Time  1024 . The beam is blanked when V(blanking) is at a high level as shown left of dashed line  1062 . When the Unblank Enable signal  1002  triggers unblanking (arrow  1016 ), V(blanking)  1022  starts to decrease, producing falling edge  1026 . When the Unblank Enable signal triggers blanking (arrow  1018 ), V(blanking) starts to increase, producing rising edge  1032 . When V(blanking) is at 0 V, the beam is fully unblanked (see view D). 
         [0088]    View (C) shows the beam Transmission fraction  1042  as a function of Time  1044 . When the transmission fraction reaches the maximum amount (ideally 100%), the beam is fully unblanked—this is the case between dashed lines  1064  and  1066 , corresponding to the interval over which V(blanking) is 0 V in view (B). The rise  1026  and fall  1052  in beam transmission result from the graph in view (D). 
         [0089]    View (D) shows the beam Transmission  1082  as a function of V(blanking)  1084 . As expected, when V(blanking) is 0 V, maximum (100% shown here) transmission is achieved, while for some positive V(blanking) value (6 V in this example), beam Transmission drops to 0%. Curve  1086  gives the conversion between the V(blanking) graph in view (B) and the Transmission graph in view (C). 
         [0090]      FIGS. 11-15  show a numerical example to illustrate the advantages of the present invention. A 5 kHz oscillation of the wafer stage along the stage fast motion axis  110  (see  FIG. 1 ) is assumed, and the resulting velocity, velocity error, position, and positional error curves are then calculated. 
         [0091]      FIG. 11  is a graph of stage Acceleration 1102 plotted against Time  1104  for an example of a wafer stage with ±1 g acceleration (i.e., 9800 mm/s 2 ) at a frequency of 5 kHz, giving a period of 200 μs. The acceleration ranges from +9800 mm/s 2  (speeding up the stage) to −9800 mm/s 2  (slowing down the stage). This represents a fairly extreme example of stage velocity (and position) error. Over intervals of 50 μs, the stage acceleration  1106  ranges from +9800 mm/s 2  at point  1108 , to 0 mm/s 2  at point  1110 , to −9800 mm/s 2  at point  1112 , to 0 mm/s 2  at point  1114 , and finally back to +9800 mm/s 2  at point  1116 . A sinusoidal variation in acceleration is assumed this represents an absence of higher-order harmonics (10 kHz, 15 kHz, etc.) in the oscillation. 
         [0092]      FIG. 12  is a graph of stage Velocity  1202  plotted against Time  1204  for the wafer stage acceleration graphed in  FIG. 11 . At point  1208 , the wafer stage is at its nominal velocity of exactly 30 mm/s. The effect of the positive acceleration between points  1108  and  1110  in  FIG. 11  is to increase the velocity between points  1208  and  1210 , as expected. Note that the total velocity error at point  1210  is about 0.3 mm/s, or 1% of the nominal stage velocity. The correlation between the wafer stage velocity at points  1208 ,  1210 ,  1212 ,  1214 , and  1216  with the wafer stage acceleration in  FIG. 11  is as expected. The velocity variation  1206  is sinusoidal, given the assumption in  FIG. 11  of no higher harmonics above the fundamental 5 kHz frequency. 
         [0093]      FIG. 13  is a graph of stage Velocity Error  1302  relative to the nominal stage velocity (30 mm/s) plotted against Time  1304 . This graph is the same as  FIG. 12 , but offset by 30 min/s. At point  1308 , the stage velocity error is 0 mm/s since the stage is assumed to start at the correct velocity. Points  1308 ,  1310 ,  1312 ,  1314 , and  1316  show the sinusoidal variation in the stage velocity error  1306  from 0 μs to 200 μs, which is one full cycle of the assumed 5 kHz oscillation. 
         [0094]      FIG. 14  is a graph of stage Position  1402  plotted against Time  1404 . Because the stage velocity errors were in the 1% range (see  FIG. 12 ), the overall stage position is almost linear from 0 μs to 500 μs, over 2.5 full cycles of the assumed 5 kHz oscillation. The stage positions at points  1408 ,  1410 ,  1412 ,  1414 , and  1416  fall on almost a straight line  1406 . The stage position is basically a result of the nominal stage velocity, with only minor perturbations due to variations in the stage velocity arising from various effects such as imperfections in the stage tracks or rollers, electrical variations in the stage drive motors, etc. This illustrates the benefit of the present invention—this large-scale effect of the nominal stage velocity can be compensated for using a predetermined voltage ramp (the Y StTrk signal), while stage positional errors (defined as positional deviations from the predicted position which would arise from the stage always traveling at the nominal velocity) can be corrected with a much smaller signal (Y ErrCorr). 
         [0095]      FIG. 15  is a graph of stage Position Error  1502  relative to the nominal stage position plotted against Time  1504 . In this graph, the stage position error is defined as: 
         [0000]      (Stage Position Error)=(Stage Position)−(Nominal Stage Velocity)(Time)
 
         [0096]    In this example with a pure 5 kHz sinusoidal oscillation in the stage velocity, the stage position errors at points  1508 ,  1510 ,  1512 ,  1514 , and  1516  range from 0 mm up to 0.000020 mm=20 nm. Note that 20 nm may be nearly the full dimension of a flash on the wafer and thus this position error must be corrected for proper wafer patterning. Over the 500 μs interval plotted in  FIGS. 11-15 , the stage will travel (30 mm/s)(500 μs)=15 μm. 
       A Numerical Example of a Deflection System 
       [0097]    This section describes an electron beam deflection system with representative values for the various design parameters discussed in the sections above. For this discussion, the stripe is oriented in the y-direction (i.e., stage fast motion axis  110  in  FIG. 1  is along the Y-axis). Writing a full stripe consists of using the beam to expose flashes on the wafer within individual frames, 100 μm wide in the x-direction, by 2 μm high in the y-direction. Within each frame, 50 square subfields, 2 μm on a side arc arranged in a linear array. Within each subfield, the beam exposes a square shape in the size range of 30-50 nm. Refer to  FIG. 1  for an illustration of these concepts (see also Table I). 
         [0098]    Within a frame, the subfield centers are positioned by the major field deflection (MFD) system. The entire frame is within the scan field of the MFD system. Within a subfield, the beam is deflected to the required exposure position by the subfield deflection (SFD) system. The digital address for the MFD is 20 bits (1 sign bit, plus 19 data bits), with the LSB corresponding to 0.5 nm: 
         [0000]      (2 19 )(0.5 nm)=250 μm&gt;100 μm scanfield
 
         [0000]    Thus the full 20-bits provide addressing out to ±250 μm, more than is needed to address the ±50 μm addresses within the 100 μm wide stripe. For the mainfield, as well as for the subfield, the origin of the deflection systems (zero excitation) is at the centers of the respective fields. 
         [0099]    As described in  FIG. 2(B) , the wafer travel during the time required to write a frame is ˜2 μm. To achieve a positional resolution in the stage tracking ramp, then at least 12-bits are required: 
         [0000]      (# hits resolution in stage tracking ramp)=log 2  [(2 μm)/(0.5 nm)]=12-bits
 
         [0100]    At a stage velocity of 30 mm/s, the required update interval (time T in  FIG. 7 ) would be: 
         [0000]      (Update Interval  T )=(0.5 nm)/(30 mm/s)=16.67 ns 
         [0000]    or a 60 MHz clock rate (block  702  in  FIG. 7 ). 
         [0101]    Although the above discussion has utilized a particular arrangement of DACs and analog Op-Amp summing circuits, other circuits are also possible for the implementation of the deflection method of the present invention. For example, the op-amp summing circuit could be replaced by a digital summing circuit in an implementation where the individual voltages, Y MFD, Y ErrCorr, and Y StTrk are replaced by multiple-bit binary values. These binary values could be combined digitally using a summation circuit, the output of which could then be fed to a DAC to generate the final deflection voltage. One advantage of this alternative method is the avoidance of possible drift and noise issues which are ever-present in analog summing circuits. A disadvantage of this alternative method is the need for a DAC with both high speed and high precision—these DAC characteristics generally are mutually exclusive, and to achieve both in a single DAC may substantially increase costs for the deflection system. 
         [0102]    Another embodiment could be a modification of  FIG. 9  with the M-bit digital sum  920  replaced by a second analog summing circuit. To do this, another DAC would be added to the circuit to generate a voltage from the M-bits (callout  918 ) output from Y MFD DAC Error LUT  916 . In this embodiment, DAC  928  would be configured to take the M-bit inputs (callout  922 ) directly (instead of taking the signals from the M-bit Signal Sum  920 ). The second analog summing circuit would then combine these two voltages to generate the Y ErrCorr signal, which would then be summed in with the Y MFD signal  910  and the Y StTrk signal  934  as shown in  FIG. 9 . 
         [0103]    Still another embodiment of the present invention would take the first set of M-bits (callout  918 ) output from Y MFD DAC Error LUT  916  into an M-bit DAC to generate a Y MFD Error signal. The second set of M-bits (callout  922 ) would go into a second M-bit DAC to generate a Stage Y Error signal. The analog summation circuit could then combine four signals: 1) Y MFD, Y MFD DAC Error, Stage Y Error, and Y StTrk, to give the final deflection voltage. 
         [0104]    Either electrostatic or magnetic deflection elements may be used to deflect the beam, given the deflection signals generated by the circuits shown in  FIGS. 8 and 9 . Although the above description assumes that the stage fast motion axis  110  is parallel to the Y-axis, this is a simplification which is not necessary—the stage fast motion axis could be parallel to the X-axis, or not parallel to either the X- and Y-axes. 
         [0105]    Specific numbers for the various scan parameters have been cited as examples—the present invention is also applicable to a wide range of other scan parameters, as well. For example, a wider scan stripe might be used, resulting in a larger number of subfields within each frame. A linear (one-dimensional) array of electron columns could be employed, instead of the two-dimensional array shown in FIG.  1 (A)—in this case, the writing stripes might extend over the full dimension of the wafer, for example 200 mm or 300 mm. In all cases, the key requirement for the applicability of the present invention is that any stage velocity errors are very small in comparison to the nominal stage velocity. 
         [0106]    While certain representative embodiments and details have been shown for purposes of illustrating the invention, it will be apparent to those skilled in the art that various changes in the methods and apparatus disclosed herein may be made without departing from the scope of the invention which is defined in the appended claims.

Technology Classification (CPC): 7