Patent Abstract:
The present invention is directed towards instruments and methods for discharging an anesthetic drug on a continuous basis for use as a nerve block. In accordance with the present invention, a catheter assembly is provided that comprises an electrically conductive wire, a protective sheath and an inflatable balloon. The inflatable balloon is at the distal end of the catheter capable of being inflated and deflated. A balloon channel terminates within the inflatable balloon at the distal end of the catheter and extends proximally along the length of the catheter to the proximal end of the catheter. The balloon channel has a balloon channel opening at a distal end of the balloon channel within the inflatable balloon, capable of releasing an injected substance into the inflatable balloon. The balloon channel further has a balloon channel injection opening at a proximal end of the balloon channel, capable of receiving an injected substance.

Full Description:
RELATED APPLICATIONS 
       [0001]    The present invention is a continuation-in-part of and claims priority to U.S. patent application Ser. No. 12/547,708 entitled “INSTRUMENT FOR CONTINUOUS DISCHARGE OF ANESTHETIC DRUG” filed Aug. 29, 2009. 
     
    
     COPYRIGHT NOTICE 
       [0002]    A portion of the disclosure of this patent document contains material, which is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure, as it appears in the Patent and Trademark Office patent files or records, but otherwise reserves all copyright rights whatsoever. 
       FIELD OF THE INVENTION 
       [0003]    Embodiments of the invention described herein generally relate to the discharge of anesthetic drug. More specifically, embodiments of the present invention are directed towards instruments and methods for discharging an anesthetic drug on a continuous basis for use as a nerve block. 
       BACKGROUND OF THE INVENTION 
       [0004]    Regional anesthesia refers to anesthetizing only a region of the body, usually in the region where surgery is performed or where acute or chronic pain from any other cause is present. A nerve block accomplishes this task, by administering a local anesthetic agent, such as novocaine, bupivacaine or lidocaine, to the plexus of a nerve. Traditionally, a nerve block was administered using a needle to locate the target nerve and to then insert the anesthetic agent through the needle in order to make contact with the nerve, commonly referred to as a single injection nerve block or single-shot nerve block. One of the major disadvantages of single injection nerve blocks was that the duration of acute pain would be longer than the duration of the single injection nerve block. 
         [0005]    As a result, continuous nerve blocks emerged, which utilized an epidural catheter that was threaded through a needle once the needle was properly placed adjacent to the target nerve, and used to deliver variable amounts of the anesthetic agent to the target nerve. In order to properly position the needle on or near the target nerve, a nerve stimulator, such as an electrical current, would be used. Later advances utilized a nerve stimulator on the epidural catheter as well, in order to properly position the epidural catheter on or near the target nerve. 
         [0006]    More recently, continuous nerve blocks have been utilized where a needle is properly placed adjacent to the target nerve using ultrasound technology, instead of a nerve stimulator. Subsequent to the proper placement of the needle, an epidural catheter is threaded through the needle and positioned on or near the nerve using a nerve stimulator. However, the major disadvantage to this existing technique is that the catheter is not reliably visible using ultrasound technology, which in turn prevents the epidural catheter to be optimally positioned on or near the target nerve. For example, the current technique requires that the catheter be advanced far down along the nerve to ensure that it is positioned on the nerve for the duration of the continuous block, which in turn may result in coiling of the catheter around the nerve, potentially causing damage to the nerve upon removal of the catheter. In addition, coiling of the catheter is not visible using ultrasound technology, as such technology only allows for a two dimensional view. Furthermore, the current technique requires tunneling of the catheters in order to avoid any dislodgment of the catheters, which also leads to potential damage to the nerves from broken or leaking catheters, as well as infections. 
         [0007]    Therefore, there exists a need for a catheter instrument that is visible on an ultrasound image, which would allow for the catheter to be optimally positioned on or near a target nerve and avoid any potential damage from coiling or tunneling of the catheter. 
       SUMMARY OF THE INVENTION 
       [0008]    The present invention is directed towards instruments and methods for discharging an anesthetic drug on a continuous basis for use as a nerve block. In accordance with the present invention, a catheter is provided that comprises an electrically conductive wire, a protective sheath and an inflatable balloon. The electrically conductive wire has a distal end terminating at an electrically conductive wire tip at a distal end of the catheter. A proximal end of the electrically conductive wire extends proximally beyond a proximal end of the catheter, the electrically conductive wire being capable of conveying an electrical impulse from the proximal end of the wire to the wire tip. The sheath comprises a central bore and an outer surface, the sheath covering the central portion of the catheter and a portion of the wire. The balloon is at the distal end of the catheter capable of being inflated and deflated. A balloon channel terminates within the inflatable balloon at the distal end of the catheter and extends proximally along the length of the catheter to the proximal end of the catheter. The balloon channel, within the inflatable balloon, has a balloon channel opening at a distal end of the balloon channel, capable of releasing an injected substance into the balloon. The balloon channel further includes a channel injection opening at a proximal end of the balloon channel, capable of receiving an injected substance. According to one embodiment, the catheter may be fed through a needle assembly into the body of a patient. According to another embodiment, the catheter may be placed over the length of a needle assembly into the body of a patient. 
         [0009]    The proximal end of the electrically conductive wire allows for contact with an electrical impulse, which allows for the electrically conductive wire to be placed adjacent to the target nerve. The balloon channel injection opening can be attached to an apparatus, such as a syringe, which would allow for the injection of a liquid or gaseous substance, such as air or saline, in order to expand the inflatable balloon and properly position the catheter using ultrasound technology. Once the catheter is properly and securely positioned, an anesthetic drug can be administered to the target nerve through the central bore of the catheter, by facilitating the attachment of a device for the delivery of the anesthetic through the proximal end of the catheter. 
         [0010]    In another embodiment, a second inflatable balloon located at the central portion of the catheter can be inflated, which would allow for the first inflatable balloon to be deflated, while keeping the catheter securely fastened. The first inflatable balloon could be re-inflated at any time in order for an ultra sound image to confirm that the catheter is securely positioned. 
         [0011]    Using the above described apparatuses solves the disadvantage of the existing technique of placing a catheter into a body for continuous administration of an anesthetic, namely allowing for the epidural catheter to be optimally positioned on or near the target nerve through ultrasound technology. By utilizing the above-described inflatable balloon, the distal end of the catheter becomes visible on an ultrasound image, allowing for the distal end of the catheter to be properly positioned on or near the target nerve. In addition, by utilizing the inflatable balloon, the catheter can maintain its correct positioning on or near the nerve, without requiring the catheter be placed far down along the nerve, which in turn avoids any potential damage that may result in coiling of the catheter around the nerve. Furthermore, the inflatable balloon also the necessity of tunneling of the catheter, which in turns helps to prevent any potential damage to the nerve upon removal of the catheter. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0012]    The invention is illustrated in the figures of the accompanying drawings which are meant to be exemplary and not limiting, in which like references are intended to refer to like or corresponding parts, and in which: 
           [0013]      FIG. 1  presents a side elevational view of a catheter assembly; 
           [0014]      FIG. 2 a    presents a side elevational view of a portion of the catheter assembly between the distal and proximal ends; 
           [0015]      FIG. 2 b    presents a side elevational view of a portion of the catheter assembly between the distal and proximal ends in an alternative embodiment; 
           [0016]      FIG. 3  presents a side elevational view of the catheter assembly in an expanded state; 
           [0017]      FIG. 4  presents a side elevational view of an alternative embodiment of the catheter assembly; 
           [0018]      FIG. 5  presents a side elevational view of an alternative embodiment of the catheter assembly in an expanded state. 
       
    
    
     DETAILED DESCRIPTION OF THE EMBODIMENTS 
       [0019]    In the following description, reference is made to the accompanying drawings that form a part hereof, and is shown by way of illustration specific embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present invention. 
         [0020]      FIG. 1  presents a side elevational view of a catheter assembly  100 . The catheter assembly  100  is of a diameter which allows the assembly to be inserted through a typical needle assembly and into the body of the patient. According to one embodiment, the catheter assembly has a diameter range of twelve (12) to twenty-two (22) gauge. The catheter assembly  100  includes three portions: a central portion  104 , a proximal portion  106  and a distal portion  102 . The catheter assembly  100  is placed in the body of the patient with the distal portion  102  entering the body first. 
         [0021]    The catheter assembly  100  includes an electrically conductive wire  116 , best shown in  FIG. 2   a,  which spans the length of the catheter assembly  100 . At the central portion  104  of the catheter assembly  100 , a sheath  114  covers the electrically conductive wire  116 . The sheath  114  is formed from a thermoplastic or some other similar material in order to insulate an electrical charge that will be conducted through the wire  116 . The sheath  114  defines a central bore  112  through which a liquid may pass freely. At the proximal portion  106  of the catheter assembly  100 , the wire  116  is not covered by the sheath  114  and has a length that is shorter relative to central portion  104  of the catheter assembly  100 . The wire  116  is left exposed so that an electrical charge can make contact with it, in order to conduct an electrical charge down its entire length. According to one embodiment, an electric stimulator as is known in the art, can make contact with the exposed portion of the wire  116  in order to provide the electrical charge. 
         [0022]    The distal portion  102  of the catheter assembly  100  also has a length that is shorter relative to central portion  104  of the catheter assembly  100  and is not covered by the sheath  114 . The electrically conductive wire  116  is left exposed at the distal portion  102  in order to allow the electrical charge to make contact with a target nerve (Not shown). Attached to the electrically conductive wire  116  at the distal portion  102  is an electrically conductive tip  118 , which in one embodiment, is a rounded tip made of a material capable of conducting an electrical current. According to one embodiment, the electrically conductive tip  118  is a piece of rounded metal. 
         [0023]    In another embodiment, the electrically conductive wire of the catheter assembly  100  is a helical electrically conductive wire  130  as shown in  FIG. 2   b.  The wire  130  is a helical coil of wire that can also make contact with an electrical charge at the proximal portion  106  of the catheter assembly  100 , in order to conduct an electrical charge down its entire length. As shown in  FIG. 2   b,  the wire  130  will maintain a tightly wound nature from the central portion  104  through the proximal portion  106  of the catheter assembly  100 . In the present embodiment, the helical electrically conductive wire  130  defines the central bore  112  through which a liquid may pass freely. At the distal portion  102  of the catheter assembly  100 , the tight helix of the wire  130  will open up considerably for several revolutions of the helix, before the structure returns into a tightly wound nature at the. Attached to the wire  130  is a helical electrically conductive tip  132 , which according to one embodiment, is a rounded tip made of a material capable of conducting an electrical current. According to one embodiment, the electrically conductive tip  132  is a piece of rounded metal. In this embodiment, the wire  130  is not covered by the sheath  114  at the distal portion  102  in order to allow the electrical charge to make contact with a target nerve. 
         [0024]    Referring back to  FIG. 1 , the catheter assembly  100  further includes an inflatable balloon  126  that is located toward the distal end of the catheter assembly  100 , as shown in  FIG. 1  in a deflated state. The inflatable balloon  126  can be expanded with either a gaseous substance or a liquid substance, such as saline or a local anesthetic. It is recognized that any suitable type of substance as recognized by one skilled in the art can be used to inflate the balloon, that substance being gaseous or liquid. The substance being of the base gaseous or liquid variety may include further characteristics, including for example the liquid may include micro-bubbles or similar characteristics, which enhance the visibility of the balloon as described below. A gaseous or liquid substance is delivered to the inflatable balloon  126  through a balloon channel  120 . The balloon channel  120  terminates within the inflatable balloon  126 , allowing for the gaseous or liquid substance to exit the balloon channel  120  through a balloon channel opening  124 . The balloon channel  120  extends from the opening  124  along the length of the central portion  104  and the proximal portion  106  of the catheter assembly  100 . At the proximal end of the channel  120  is a balloon channel injection opening  122 , where the gaseous or liquid substance can be injected into the channel  120 . Once the gaseous or liquid substance is injected into the channel  120 , the gaseous or liquid substance is delivered to the balloon  126  through the opening  124 , allowing for the balloon  126  to expand to an inflated state, as shown in  FIG. 3 . According to one embodiment, in its inflated state, the balloon  126  will have a diameter range of 0.1 to 3 cm. 
         [0025]      FIG. 4  side presents a side elevational view of an alternative embodiment of the present invention. A catheter assembly  200  is of a diameter which allows the assembly to be inserted through a typical needle assembly and into the body of a patient. The catheter assembly  200  includes three portions: a central portion  204 , a proximal portion  206  and a distal portion  202 . The catheter assembly  200  is placed in the body of the patient with the distal portion  202  entering the body first. 
         [0026]    The catheter assembly  200  includes an electrically conductive wire  216  that spans the length of the catheter assembly  200 . According to one embodiment, the wire  216  can be of helical nature with the same structure as described with reference to  FIG. 2   a.  At the central portion  204  of the catheter assembly  200 , a sheath  214 , formed from a thermoplastic or some other similar material, covers the wire  216 . The sheath  214  defines a central bore  212  through which a liquid may pass freely. According to another embodiment, where the wire  216  can be of helical nature, the electrically conductive wire  216  defines the central bore  212 . 
         [0027]    At the proximal portion  206  of the catheter assembly  200 , the wire  216  is not covered by the sheath  214  and has a length that is shorter relative to central portion  204  of the catheter assembly  200 . The wire  216  is left exposed so that an electrical charge can make contact with it, in order to conduct an electrical charge down its entire length. 
         [0028]    The distal portion  202  of the catheter assembly  200  also has a length that is shorter relative to central portion  204  of the catheter assembly  200  and is not covered by the sheath  214 . The wire  216  is left exposed at the distal portion  202  in order to allow the electrical charge to make contact with a target nerve. Attached to the wire  216  at the distal portion  202  is an electrically conductive tip  218 , which is a piece of rounded metal. 
         [0029]    The catheter assembly  200  further includes a first inflatable balloon  226  that is located toward the distal end of the catheter assembly  200 , and a second inflatable balloon  232  that is located in the central portion  204  of the catheter assembly  200 . Both first inflatable balloon  226  and the second inflatable balloon  232  are shown in  FIG. 4  in a deflated state. The second balloon  232  is located a distance of in a range of zero (0) to ten (10) cm from the first balloon  226 . 
         [0030]    The first balloon  226  and the second balloon  232  can be expanded with either a gaseous substance or a liquid substance. A gaseous or liquid substance can be delivered to the first balloon  226  through a first balloon channel  220 , which terminates within the first balloon  226 , allowing for the gaseous or liquid substance to exit the first channel  220  through a first balloon channel opening  224 . The first channel  220  extends from the first channel opening  224  along the length of the central portion  204  and the proximal portion  206  of the catheter assembly  200 . At the proximal end of the first channel  220  is a first balloon channel injection opening  222  where the gaseous or liquid substance can be injected into the first channel  220 . 
         [0031]    A gaseous or liquid substance can also delivered to the second inflatable balloon  232  through a second balloon channel  236 , which terminates within the second balloon  232 , allowing for the gaseous or liquid substance to exit the second channel  232  through a second balloon channel opening  234 . The second channel  232  extends from the second opening  234  along the length of the central portion  204  and the proximal portion  206  of the catheter assembly  200 . At the proximal end of the second channel  236  is a second balloon channel injection opening  238 , where the gaseous or liquid substance can be injected into the second balloon channel  236 . Once the gaseous or liquid substance is injected into the first balloon channel  220  or the second balloon channel  236 , the gaseous or liquid substance is delivered to the first inflatable balloon  226  through the first balloon channel opening  224  and to the second inflatable balloon  232  through the second balloon channel opening  234 . This allows for the first inflatable balloon  226  and the second inflatable balloon  232  to expand to an inflated state, as shown in  FIG. 5 . According to one embodiment, in its inflated state, the first inflatable balloon  226  and the second inflatable balloon  232  will each have a diameter range of 0.1 to 3 cm. 
         [0032]    The above described apparatuses may be used in numerous different medical procedures. The following described medical procedure is one type that utilizes the features embodied in the above described apparatus pertaining to  FIGS. 1-3 . The method is drawn to the correct placement of the catheter assembly  100 , which once correctly positioned, allows for the administration of a continuous nerve block such as a local anesthetic agent. In particular, the following described method is directed to the administration of an interscalane nerve block, which is used to describe only one example of the utilization of the above described apparatuses for the administration of a continuous nerve block. It should be noted that the above described apparatuses may be used for any continuous nerve block, of which the interscalene block is one example. 
         [0033]    The patient is positioned in the dorsal recumbent position with the head slightly in extension and turned somewhat to the opposite side. An assistant applies light traction on the arm with the elbow flexed. The interscalene groove is palpated in this position by the following procedure: First, the posterior edge of the clavicular head of the sternocleidomastoid muscle is located; then the palpating fingers are placed postero-lateral to this muscle to identify the interscalene groove. The external jugular vein almost always lies directly superficial to the interscalene groove and provides a useful additional landmark. Needle entry should be anterior or posterior to the vein. Another constant finding is that the interscalene groove is approximately 3 cm lateral to the most prominent portion of the belly of the sternocleidomastoid muscle at the level of the cricoid cartilage. 
         [0034]    A typical needle assembly is inserted into the interscalene groove at the level of the cricoid (C6 level) and the needle is directed perpendicular to the skin in all the planes. For the placement of the catheter assembly  100  for this continuous interscalene nerve block technique, the needle assembly enters the skin at a point approximately halfway between the mastoid and the clavicle, posterior to the posterior border of the clavicular head of the sternocleidomastoid muscle. 
         [0035]    The point of needle entry is just caudal to the accessory nerve and just posterior to the anterior border of the posterior triangle of the neck. The tip of the typical needle assembly continues until it penetrates the fascia sheath of the brachial plexus using ultrasound technology. At this point, the needle assembly is in direct contact with the brachial plexus and, according to one embodiment, the central stylet of the needle assembly is removed and the catheter assembly  100  is fed through the needle to a point just past the tip of the needle. According to another embodiment, the catheter assembly  100  is placed over the length of the needle assembly to a point just past the tip of the needle. Such a placement of the electrically conductive tip  118  is far enough so that the electrically conductive wire  116  does not make contact with the needle, i.e. the needle tip is in contact with the catheter sheath  114  which will not conduct (disperse) electricity. 
         [0036]    The electrically conductive wire  116  is then charged with an electrical charge by making contact with the electrically conductive wire  116  with a nerve stimulator as is known in the art. The output of the nerve stimulator can be typically in the range of approximately 0.5-1.0 mA as the muscle twitching will increase because all the current is now concentrated in the electrically conductive wire tip  118  of the catheter assembly  100 . Once the catheter assembly is properly positioned, the inflatable balloon  126  is inflated in order to securely fix the catheter assembly  100 , which is done with the assistance of ultrasound technology, as the inflatable balloon  126  is visible on an ultrasound. For example, air or saline is injected into the balloon channel injection opening  122 , causing the air or saline to travel through the balloon channel  120  and to expand the inflatable balloon  126  to an inflated state (e.g. diameter of 5 mm). 
         [0037]    Once the inflatable balloon  126  is fully expanded and the catheter assembly securely fixed, the typical needle assembly can then be removed and the local anesthetic may then be administered to effectuate a nerve block. When a dense motor and sensory block is required: (a) inject 20 mL of Ropivacaine 10 mg/mL (1%) as a bolus and then infuse with syringe driver a diluted concentration (5 mg/mL or 0.5%) at 10-20 mL/hour or (b) inject 20 mL of Bupivacaine 5 mg/mL (0.5%) as a bolus and then infuse a diluted concentration (2.5 mg/mL or 0.25%) at 10-20 mL/hour. When sensory block with minimal motor block is required: (a) inject 10-20 mL of Ropivacaine 2 mg/mL (0.2%) as a bolus and then infuse the same concentration at 1-10 mL/hour, continually adjusting the infusion rate to achieve the desired effect or (b) inject 10-20 mL of Bupivacaine 2.5 mg/mL (0.25%) as a bolus and the infuse the same concentration at 1-10 mL/hour, continually adjusting the infusion rate to achieve the desired effect. For Patient Controlled Interscalene Nerve Block, inject a bolus of 30 mL bupivacaine (0.4%) via an indwelling catheter into the brachial plexus sheath at the level of the interscalene groove followed by a background infusion of bupivacaine 0.15% at a rate of 5 mL/hour and a patient-controlled bolus of 4 mL for patients weighing&gt;65 Kg and 3 mL for patients weighing&lt;65 Kg. 
         [0038]    In another embodiment of the present invention, a medical procedure utilizes the features embodied in the above-described apparatus pertaining to  FIGS. 4-5 . The method is drawn to the correct placement of the catheter assembly  200 , which once correctly positioned, allows for the administration of a continuous nerve block such as a local anesthetic agent. 
         [0039]    As described previously with respect to the medical procedure that utilizes the catheter assembly  100 , the patient is positioned in the dorsal recumbent position with the head slightly in extension and turned somewhat to the opposite side. An assistant applies light traction on the arm with the elbow flexed. 
         [0040]    The interscalene groove is palpated in this position and a typical needle assembly is inserted at the level of the cricoid (C6 level) and the needle is directed perpendicular to the skin in all the planes. For the placement of the catheter assembly  200  for this continuous interscalene nerve block technique, the needle assembly enters the skin at a point approximately halfway between the mastoid and the clavicle, posterior to the posterior border of the clavicular head of the sternocleidomastoid muscle. 
         [0041]    The point of needle entry is just caudal to the accessory nerve and just posterior to the anterior border of the posterior triangle of the neck. The tip of the typical needle assembly continues until it penetrates the fascia sheath of the brachial plexus using ultrasound technology. At this point, the needle assembly is in direct contact with the brachial plexus and the central stylet of the needle assembly is removed and the catheter assembly  200  is fed through the needle to a point just past the tip of the needle. Such a placement of the electrically conductive tip  218  is far enough so that the electrically conductive wire  216  does not make contact with the needle, i.e. the needle tip is in contact with the catheter sheath  214  which will not conduct (disperse) electricity. 
         [0042]    The wire  216  is then charged with an electrical charge by making contact with the wire  216  with a nerve stimulator. Once the catheter assembly is properly positioned, the first inflatable balloon  226  is inflated in order to securely fix the catheter assembly  200 , which is done with the assistance of ultrasound technology, as the first balloon  226  is visible on an ultrasound. For example, air or saline is injected into the first balloon channel injection opening  222 , causing the air or saline to travel through the first balloon channel  220  and to expand the first balloon  226  to an inflated state (e.g. diameter of 5 mm). In another example, air bubbles or micro air bubbles are disposed within the assembly  200  allowing for inflation of the inflatable balloon  226 . 
         [0043]    Once the first balloon  226  is fully expanded and the catheter assembly  200  securely fixed, the typical needle assembly can then be removed and the local anesthetic may then be administered to effectuate a nerve block. The first inflatable balloon  226  is then deflated and the second inflatable balloon  232  is inflated in order to maintain the catheter assembly  200  in place. The second balloon  232  is inflated in the same manner the first balloon  226  is inflated, where a liquid or gaseous substance is injected into the second balloon channel injection opening  238 , causing the liquid or gas to travel through the second balloon channel  236 , expanding the second inflatable balloon  232  to an inflated state (e.g. diameter of 5 mm). The first inflatable balloon  226  can also be inflated again in order to confirm that the catheter assembly is in the proper position via ultrasound. 
         [0044]    The foregoing description of the specific embodiments so fully reveals the general nature of the invention that others can, by applying knowledge within the skill of the relevant art(s) (including the contents of the documents cited and incorporated by reference herein), readily modify and/or adapt for various applications such specific embodiments, without undue experimentation, without departing from the general concept of the present invention. Such adaptations and modifications are therefore intended to be within the meaning and range of equivalents of the disclosed embodiments, based on the teaching and guidance presented herein. It is to be understood that the phraseology or terminology herein is for the purpose of description and not of limitation, such that the terminology or phraseology of the present specification is to be interpreted by the skilled artisan in light of the teachings and guidance presented herein, in combination with the knowledge of one skilled in the relevant art(s).

Technology Classification (CPC): 0