Patent Abstract:
A component with a first layer which mainly includes a first material, a second layer which mainly includes a second material and at least one intermediate layer being located between the first layer and the second layer. The component is configured in such a way that the intermediate layer contains the first and/or the second material and that at least one substance is colloidally dissolved in the intermediate layer and that the substance has another conductibility than the first or second material.

Full Description:
BACKGROUND OF THE INVENTION 
     The invention relates to a component with a first layer which consists essentially of a first material, a second layer which consists essentially of a second material, and at least one intermediate layer located between the first layer and the second layer. 
     DESCRIPTION OF THE RELATED ART 
     A generic component is known from U.S. Pat. No. 5,698,048. In this case, between the two layers there is an intermediate layer which contains a polymer, but not one of the two materials of the layer. 
     U.S. Pat. No. 5,454,880 discloses a diode in which one layer of a polymer and another layer which contains fullerene lie adjacent to one another. Here the polymer is made such that it acts as a donor while the fullerenes act as acceptors for charge carriers. 
     SUMMARY OF THE INVENTION 
     The object of the invention is to devise a generic component which has an efficiency as high as possible for sending and/or receiving electromagnetic radiation, especially light. 
     In particular, a solar cell with efficiency as high as possible will be created by the invention. 
     This object is achieved as claimed in the invention by making a generic component such that the intermediate layer contains the first material and/or the second material and that in the intermediate layer a least one material is colloidally dissolved and that the substance has a conductivity different from that first material or the second material. 
     Therefore the invention calls for devising a component which has at least two layers of two materials with different conductivities and at least one intermediate layer between them. The intermediate layer contains at least one of the two materials and a colloidally dissolved substance. Here colloidally dissolved means that the substance consists of particles or forms them by a chemical reaction or agglomeration and that these particles are located in the material. The particles preferably have a size of 1 nm to 1 microns. Preferably the particles are located in the material such that they form a network via which charge carriers can flow, for example in a percolation mechanism. It is advantageous, but not necessary, that the charge carriers can flow in the material. The colloidally dissolved substance has a conductivity which is different both from the conductivity of the first material and also from the conductivity of the second material. Here it is less a matter of the absolute level of conductivity than of the manner in which the charge carriers are transported. 
     The first feasible embodiment of the component is characterized in that it contains exactly one intermediate layer. The intermediate layer consists for example of a first material and the substance dissolved therein or of a second material and a substance dissolved therein or of a mixture or compound of the first material with the second material and the substance dissolved therein. 
     Another, likewise advantageous embodiment of the component is characterized in that between the first layer and the second layer there are a first intermediate layer and a second intermediate layer, that the first intermediate layer adjoins the first layer and that the second intermediate layer adjoins the second layer. 
     The intermediate layers can be distinguished for example by the first intermediate layer containing essentially the first material and the substance colloidally dissolved therein and by the second intermediate layer consisting essentially of the second material and the substance colloidally dissolved therein. 
     Furthermore, it is advantageous that in the first intermediate layer a first substance is colloidally dissolved and that in the second intermediate layer a second substance is colloidally dissolved. 
     An increased current yield or radiation yield is achieved by the first and/or the second material being a semiconductor. 
     It is especially feasible for the first material and/or the second material to be an organic semiconductor. 
     For use of the component as a solar cell or as a component of a solar cell it is advantageous for the first material and/or the second material to have suitable light absorption. 
     Feasibly the organic semiconductor contains substituted perylene pigments. In particular, it is feasible for the perylene pigments to be substituted perylene carboxylic acid imides. 
     A further increase of the efficiency is achieved by the first material having a type of conductivity different than the second material. 
     It is especially advantageous that the second material contains an organic complex compound, especially an organometallic complex compound. Here it is preferably a phthalocyanin compound. Use of hydrogen phthalocyanin or metal phthalocyanins, especially zinc phthalocyanin, is especially advantageous. 
     One preferred embodiment of the component as claimed in the invention is characterized by the substance consisting of a semiconductor material. 
     The concept semiconductor material comprises all substances known from semiconductor technology as semiconductor materials. The concept of semiconductor material here is however not limited to materials which are generally called semiconductors, but rather comprises all materials which in at least one modification of particle size have a band gap between the valency band and the conduction band. For the charge transport of charge carriers of one type to be achieved what matters is simply the energy position and energy level in the substance. Thus, for example, in the removal of electrons simply one position of the conduction band in the substance which corresponds to the position of the conduction band or of the valency band in the material is necessary. Here the position of the valency band in the substance and thus the band gap are not important. In hole conduction it applies accordingly that the valency band of the substance is feasibly located at an energy level which corresponds to the energy level of the valency band or the conduction band of the material. Examples of the semiconductor material are SnO 2  and TiO 2 . 
     As a result of quantum size effects the conductivity of the particles of the substance can be different from macroscopic conductivity. For the invention electrical conduction is feasible to the extent by which the charge carriers of one type of conductivity can be removed on a controlled basis. An increase of conductivity by a suitable nanostructure by which for example one substance which macroscopically forms a semiconductor acts as a metal in the layer as claimed in the invention is therefore included at the same time. This also applies to macroscopically metallic materials which as small particles become semiconductors. 
     One preferred embodiment of the component is characterized by the substance consisting of an organic semiconductor material. 
     In particular it is feasible for the substance to contain a carbon modification, the carbon modification having a band gap, like for example C 60 , C 70  or graphene. 
     Especially effective charge transport with simultaneous prevention of electrical short circuits is achieved by the substance being present essentially in the form of particles. 
     The particles are for example individual molecules, especially individual fullerene molecules, or clusters of several molecules. 
     The particles preferably have a size from 1 nm to 1 micron, an upper particle size of 200 nm being preferred. 
     A clear increase of charge transport is achieved in that particles have a concentration which is so great that percolation is formed. 
     A further increase of efficiency in sending and/or receiving electromagnetic radiation can be achieved by spatially varying the concentration of the substance. 
     This version of the invention therefore calls for devising a component which has an intermediate layer within which the concentration of a colloidally dissolved substance varies spatially. 
     The intermediate layer is located between the first layer and the second layer, its being possible that these layers are located within a common carrier material. The first and the second layer can differ both little from one another and can also consist of completely different materials. 
     Preferably the first and the second material differ simply in that they are doped differently. 
     One feasible embodiment of the component is characterized in that the concentration of the substance varies within the intermediate layer. 
     It is especially feasible for the component to be made such that there are at least two substances in the intermediate layer. 
     Furthermore, it is advantageous for one of the substances to have a concentration which varies spatially differently from the concentration of the other substance. 
     One feasible embodiment of the component is characterized by the first substance having a Fermi level which differs by at least 20 meV from the Fermi level of the second substance. 
     Furthermore, it is advantageous that the first substance has a different type of conductivity than the other substance. 
     One feasible embodiment of the component is characterized in that the one substance has a band gap different from the first substance. 
     Furthermore, it is advantageous that the band gap of the first substance differs from the band gap of the second substance by at least 20 meV. 
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS 
     Other advantages, particulars and feasible developments of the invention follow from the dependent claims and the following description of one preferred embodiment using the drawings. 
     FIG. 1 shows a cross section through a first embodiment of the component as claimed in the invention, 
     FIG. 2 shows the external quantum yield as incident photon to current efficiency (IPCE) as a function of the wavelength of the incident light for various concentrations of C 60 , 
     FIG. 3 shows a cross section through a second embodiment of a component as claimed in the invention, 
     FIG. 4 shows a cross section through another embodiment of a component as claimed in the invention, 
     FIG. 5 shows the concentration of the first dopant as a function of its distance to the region of the first layer and 
     FIG. 6 shows the concentration of the second dopant as a function of its distance to the region of the first layer. 
    
    
     DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     The component shown in FIG. 1 is for example a solar cell or an organic light emitting diode. The component contains a layer system applied to a substrate  10 , for example glass, especially silicate glass, consisting of a transparent contact layer  20 , a first layer  30 , a second layer  60 , an intermediate layer  50  and a contact-making layer  70 . 
     A contact  80  is applied to the side region of the transparent contact layer  20 . Another contact  80  is located on the upper contact-making layer  70 . The transparent contact layer  20  has a thickness between 5 nm and 1 micron, preferably 10 nm to 20 nm. The thickness of the contact layer  20  can be chosen to be variable. 
     The first layer  30  is located on the transparent contact layer. It is possible for the first layer  30  to extend in sections to the substrate  10  as well, for example, in regions in which the transparent contact layer  20  was etched away beforehand. To achieve interface effects between the transparent contact layer  20  and the first layer  30  this is however not necessary. 
     But it is a good idea for production engineering for the first layer  30  to project over the transparent contact layer  20 , because in this way a short circuit is avoided between the contact  90  and the transparent contact layer  20 . 
     The first layer  30  has a thickness between 5 nm and 1000 nm, preferably 10 nm to 200 nm. The thickness of the layer  30  can be chosen to be variable because to achieve interface effects between the layers  30  and  60  the dimensions of the layers  30 ,  60  are not important. 
     The contact layer  20  consists preferably of a transparent material which is especially a transparent conductive oxide. The transparent properties are necessary in an application as a solar cell or as a light emitting diode with light which penetrates through the substrate  10 , so that the light rays penetrating through the substrate  10  are not absorbed by the contact layer  20 . For light incidence or emergence through the layer  60  it is not necessary to make the contact layer  20  transparent. 
     The first layer  30  consists preferably of an organic semiconductor of the first type of conductivity. For example it is an n-conductive material, preferably perylene-3,4,9,10-tetracarboxylic acid-N,N′-dimethylimide (MPP). 
     The second layer  60  consists preferably of a second semiconductor layer. Here it is especially a material with the opposite type of conductivity, preferably zinc phthalocyanin (ZnPc). A contact-making layer  70  is used for electrical connection of the layer  60 . For example, the contact-making layer  70  consists of gold. Gold has the special advantage that it combines high conductivity with high chemical stability. 
     The intermediate layer  50  contains the same material as the layer  60 , but is enriched with a fullerene or a semiconductor oxide such as TiO 2 . When using the component as a solar cell, the enrichment is preferably a maximum 60%. When the component is used as a light emitting diode the enrichment can be even higher. 
     FIG. 2 shows solar current yields by external quantum yield as the incident photon to current efficiency (IPCE) as a function of the wavelength of the incident light for different concentrations of C 60 . 
     Here they are the measured values which were measured for the solar cell shown in FIG.  1 . It appears that the current yield increases with the increasing concentration of C 60 . An especially great rise occurs at a concentration of C 60  of more than 10%. One possible explanation for this unexpectedly high rise could be the occurrence of percolation. 
     The component shown in FIG. 1 is for example a solar cell or an organic light emitting diode. The component contains a layer system applied to a substrate  10 , for example glass, especially silicate glass, consisting of a transparent contact layer  20 , a first layer  30 , a second layer  60 , a first intermediate layer  40 , a second intermediate layer  50  and a contact-making layer  70 . 
     A contact  80  is applied to the side region of the transparent contact layer  20 . Another contact  90  is located on the upper contact-making layer  70 . The transparent contact layer  20  has a thickness between 5 nm and 1000 nm, preferably 10 nm to 200 nm. The thickness of the layer can be chosen to be variable. 
     The first layer  30  is located on the transparent contact layer. It is possible for the first layer  30  to extend in sections to the substrate  10  as well, for example, in regions in which the transparent contact layer  20  was etched away beforehand. 
     It is a good idea for production engineering for the first layer  30  to project over the transparent contact layer  20 , because in this way a short circuit is avoided between the contact  90  and the transparent contact layer  20 . 
     The first layer  30  has a thickness between 5 nm and 1000 nm, preferably 10 nm to 200 nm. The thickness of the layer can be chosen to be variable because to achieve the interface effects the dimensions of the layers are not important. 
     The contact layer  20  consists of a transparent material which is especially a transparent conductive oxide in an application as a solar cell with light incidence through the substrate  10  or as a light emitting diode with light emergence through the substrate  10 . 
     In the embodiment shown using FIG. 1 the first layer  30  consists preferably of an organic semiconductor material of the first type of conductivity. For example, it is an n-conductive material, preferably perylene-3,4,9,10-tetracarboxylic acid N,N′-dimethylimide (MPP). 
     The second layer  60  consists preferably of a second semiconductor material. Here it is especially a material with the opposite type of conductivity, preferably zinc phthalocyanin (ZnPc). A contact-making layer  70  is used for electrical connection of the layer  60 . For example, the contact-making layer  70  consists of gold. Gold has the special advantage that it combines high electrical conductivity with high chemical stability. 
     The first intermediate layer  40  contains in any case the material contained in the first layer  30  and possibly also the material contained in the second layer  60 , preferably at least one organic semiconductor. NPP or ZnPc are especially suited. Furthermore, the intermediate layer  40  is enriched with a fullerene or another semiconductor material such as TiO 2 . When using the component as a solar cell the enrichment is preferably a maximum 60%. When the component is used as a light emitting diode the enrichment can be even higher. 
     The second intermediate layer  50  contains the same material as the layer  60 , but is enriched with another fullerene or a semiconductor material such as TiO 2 . When using the component as a solar cell the enrichment is preferably a maximum 60%. When the component is used as a light emitting diode the enrichment can be even higher. 
     The component shown in FIG. 4 is for example a solar cell or an organic light emitting diode. The component contains a layer system applied to a substrate  10 , for example glass, especially silicate glass, consisting of a transparent contact layer  20 , a multiple layer and a contact-making layer  70 . The multiple layer consists preferably of a first layer  30 , a second layer  60 , and an intermediate layer  40 . 
     A contact  80  is applied to the side region of the transparent contact layer  20 . Another contact  90  is located on the upper contact-making layer  70 . The transparent contact layer  20  has a thickness between 5 nm and 1 micron, preferably 10 nm to 200 nm. The thickness of the contact layer  20  can be chosen to be variable. 
     The first layer  30  is located on the transparent contact layer. It is possible for the first layer  30  to extend in sections to the substrate  10  as well, for example, in regions in which the transparent contact layer  20  was etched away beforehand. To achieve interface effects between the transparent contact layer  20  and the first layer  30  this is however not necessary. 
     But it is a good idea for production engineering for the first layer  30  to project over the transparent contact layer  20 , because in this way a short circuit is avoided between the contact  90  and the transparent contact layer  20 . 
     The first layer  30  has a thickness between 5 nm and 1000 nm, preferably 10 nm to 200 nm. The thickness of the layer can be chosen to be variable because to achieve interface effects between the layers  30  and  60  the dimensions of the layers  30 ,  60  are not important. 
     The contact layer  20  consists preferably of a transparent material which is especially a transparent conductive oxide. The transparent properties are necessary in an application as a solar cell or as a light emitting diode with light which penetrates through the substrate  10 , so that the light rays penetrating through the substrate  10  are not absorbed by the contact layer  20 . For light incidence or emergence through the layer  60  it is not necessary to make the contact layer  20  transparent. 
     The layer  30  consists essentially of a matrix material and a semiconductor colloidally dissolved therein. The semiconductor preferably has the first type of conductivity. For example, it is an n-conductive material, preferably cadmium sulfide (CdS), n-doped gallium arsenide (GaAs), n-doped silicon, n-doped cadmium tellurite (CdTe) or a substituted perylene pigment, especially a methylene-substituted perylene pigment, especially perylene-3,4,9,10-tetracarboxylic acid-N,N′-dimethylimide (MPP). 
     The second layer  60  consists preferably of a matrix material and a semiconductor material colloidally dissolved therein. The second semiconductor material is especially a material with a type of conductivity opposite the first semiconductor material, for example, p-doped zinc phthalocyanin (ZnPc), p-doped gallium arsenide (GaAs) or p-doped silicon. 
     A contact-making layer  70  is used for electrical connection of the layer  60 . For example, the contact-making layer  70  consists of gold to achieve high electrical conductivity and high chemical stability. 
     Between the first layer  30  and the second layer  60  there is at least one intermediate layer  40 . The intermediate layer  40  contains a suitable matrix material. When the layer  30  has the same matrix material as the layer  60 , it is a good idea for the intermediate layer  40  to also consist of this matrix material. If, which is likewise possible, the layer  30  has a different matrix material than the layer  60 , it is preferably for the intermediate layer  40  to consist of a mixture or a solution of matrix material with one or more substances colloidally dissolved therein. 
     The multiple layer is produced by alternating immersion in solutions of different concentrations. In this way the layers which form the multiple layer are deposited in succession. 
     In one preferred implementation of the process a system of layers is deposited on the substrate  10  as follows: Wetting, especially dip-coating, for example of indium tin oxide (ITO), is done with a colloidal, especially aqueous solution of particles, for example CdTe particles first, the substrate  10  being immersed in succession in solutions of various concentrations. The lengths of immersion and pulling speeds are varied such that first only CdTe particles, then mixtures with variable composition, then pure CdS particles build up the layer. 
     The colloidal solution from which the layers are deposited by dip coating can contain a stabilizer, but this is not necessary. One preferred stabilizer is polysulfate which in solution forms a jacket around the particles which prevents them from coalescing. When the layers are deposited the stabilizer forms a matrix material in which the particles are embedded. 
     If the colloidal solution does not contain a stabilizer, there is a space charge zone—ionic layer—around the particles, with charges which prevent the particles from coalescing. The ions in the space charge zone are incorporated into the deposited layer at the same time during deposition. 
     FIG. 5 shows the concentration of a first dopant as a function of its distance to the region of the first layer  30 . The first dopant is for example CdTe. In a region of roughly 100 microns the concentration of the first dopant decreases largely linearly. 
     By means of a largely linear decrease of the concentration of the first dopant there is an essentially constant concentration gradient in the roughly 100 micron wide area for the first dopant. 
     FIG. 6 shows the concentration of the second dopant as a function of its distance to the region of the first layer  30 . The second dopant is for example CdS. In a region of roughly 100 microns the concentration of the second dopant increases largely linearly. 
     By means of a largely linear increase of the concentration of the second dopant there is likewise an essentially constant concentration gradient in a roughly 100 micron wide area for the second dopant. 
     In the especially preferred case which is shown, the concentration gradients of the dopants differ only by their sign. 
     The concentration variation shown in FIGS. 5 and 6 is preferred; the preferred embodiments of the invention with a changing concentration are however in no way limited to linear concentration changes. 
     Reference Number List 
       10  substrate 
       20  contact layer 
       30  first layer 
       40  first intermediate layer 
       50  second intermediate layer 
       60  second layer 
       70  contact-making layer 
       80  contact 
       90  contact

Technology Classification (CPC): 8