Patent Abstract:
An exemplary system and method for providing and releasing a vacuum seal is disclosed as comprising inter alia: puncturing a portion of a lid closure with a penetrator device; actuating a vacuum pump to remove at least a portion of atmospheric gas from inside the containment vessel via the puncture hole; and sealing the puncture with a laminar valve or thin film held in place with PST or other suitable adhesive. Disclosed features and specifications may be variously controlled, adapted or otherwise optionally modified to improve release and/or re-establishment of a vacuum seal for any application or operating environment. Exemplary embodiments of the present invention generally provide for quick, easy and safe opening and resealing of vacuum packaged containers for food products.

Full Description:
FIELD OF INVENTION  
       [0001]     The present invention generally concerns devices, systems and methods for establishing and releasing a vacuum seal; and more particularly, in various representative and exemplary embodiments, to devices adapted to facilitate the vacuum release and sealing of jars, bottles or other containers.  
       BACKGROUND  
       [0002]     It is well known that perishable foods stored at reduced pressure maintain their freshness longer. Food articles, such as tea, fruit, nuts, preserves, etc. may be vacuum sealed in order to maintain freshness over extended periods of time. In general, vacuum packed foods will begin to loose their freshness the moment the vacuum seal provided during original packaging is lost.  
         [0003]     Vacuum sealed containers are generally well known. Typical vacuum sealed vessels may include containers for food products, such as: jelly, pickles, condiments, beverages, baby food, and the like. In some vacuum sealed containers, the lid may be at least partially held against the containment volume by the reduced pressure of the vacuum seal itself. Releasing the vacuum seal will generally allow for removal of the lid closure.  
         [0004]     In other vacuum sealed containers, the lid may also be adapted for threaded engagement with the container, such that removal of the lid may involve both releasing the vacuum seal and unscrewing the lid. Often, the lids of vacuum sealed containers may be formed with a slight concave depression near the center of the lid, indicating that the vacuum seal has not been compromised. After the vacuum seal has been released, the depression may be convex or domed and/or flexible to manual pressure and/or emitting a slight oil can noise with manual pressure, indicating that the vacuum seal has been broken. A concave, domed or flexible depression may also indicate that even if the lid has not been removed from the container, the vacuum seal has been compromised. Once the vacuum seal has been released or compromised, the contents of the container will typically have a more limited shelf life.  
         [0005]     When the lid closure is retained by a vacuum seal alone, a common tool for releasing the seal is one that is adapted to pry the edge of the lid away from the container; however, this may cause permanent damage of the lid, such that it may be difficult to reuse the lid closure to provide a subsequent good seal. If the lid closure is also adapted for threaded engagement with the container, conventional procedures for loosening the lid may involve, for example, tapping the jar or bottle on a surface, hitting a corner of the lid with a utensil, or running hot water over the lid closure to expand the lid material away from the containment vessel material. Such procedures may crack the container or introduce water or glass chips into the product, which may be difficult to remove.  
         [0006]     In order to assure the quality and shelf life of stored food contents, the vacuum seal must generally be impermeable to fluids and gases. Accordingly, releasing the vacuum seal to open the container may be difficult to accomplish by manual manipulation alone. Many of the food articles stored in vacuum sealed containers, such as condiments and sauces, are stored with screw lids. It can be difficult for people to open and reseal screw lids, especially people who are physically disabled, elderly, suffering from carpal tunnel syndrome, arthritis, tennis elbow, sprains, and/or the like and persons with weakness in their hands or arms.  
         [0007]     Accordingly, there is a need to provide a mechanism for easily releasing the vacuum seal of jars, bottles and similar containers which avoids prior difficulties and makes opening and re-establishing a vacuum seal quick, easy and safe.  
       SUMMARY OF THE INVENTION  
       [0008]     In various representative aspects, the present invention provides an apparatus and method for establishing and/or releasing a vacuum seal. Exemplary features are generally disclosed as including methods for puncturing a portion of a lid closure with a penetrator device, actuating a vacuum pump to remove at least a portion of atmospheric gas from inside the containment vessel via the puncture hole, and sealing the puncture with a laminar valve.  
         [0009]     Advantages of the present invention will be set forth in the Detailed Description which follows and may be obvious from the Detailed Description or may be learned by practice of exemplary embodiments of the invention. Still other advantages of the invention may be realized by means of any of the instrumentalities, methods or combinations particularly pointed out in the claims. 
     
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0010]     Representative elements, operational features, applications and/or advantages of the present invention reside in the details of construction and operation as more fully hereafter depicted, described and claimed—reference being made to the accompanying drawings forming a part hereof, wherein like numerals refer to like parts throughout. Other elements, operational features, applications and/or advantages may become apparent in light of certain exemplary embodiments recited in the Detailed Description, wherein:  
         [0011]      FIG. 1  representatively illustrates a vacuum seal release device in accordance with an exemplary embodiment of the present invention;  
         [0012]      FIG. 2  representatively illustrates a vacuum seal release device in accordance with another exemplary embodiment of the present invention;  
         [0013]      FIG. 3  representatively illustrates a partially exploded view of a vacuum device that may be used in conjunction with various embodiments of the present invention;  
         [0014]      FIG. 4  generally depicts the vacuum device of  FIG. 3  in a representative operational configuration and environment;  
         [0015]      FIG. 5  generally illustrates another vacuum device that may be used in conjunction with various embodiments of the present invention. 
     
    
       [0016]     Elements in the Figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the Figures may be exaggerated relative to other elements to help improve understanding of various embodiments of the present invention. Furthermore, the terms “first”, “second”, and the like herein, if any, are generally used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. Moreover, the terms “front”, “back”, “top”, “bottom”, “over”, “under”, and the like, if any, are generally employed for descriptive purposes and not necessarily for comprehensively describing exclusive relative position or order. Any of the preceding terms so used may be interchanged under appropriate circumstances such that various embodiments of the invention described herein, for example, are capable of operation in orientations and environments other than those explicitly illustrated or otherwise described.  
       DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS  
       [0017]     The following descriptions are of exemplary embodiments of the invention and the inventor&#39;s conception of the best mode and are not intended to limit the scope, applicability or configuration of the invention in any way. Rather, the following Description is intended to provide convenient illustrations for implementing various embodiments of the invention. As will become apparent, changes may be made in the function and/or arrangement of any of the elements described in the disclosed exemplary embodiments without departing from the spirit and scope of the invention.  
         [0018]     Typically, the pressure inside a vacuum sealed food container (e.g., “jar”) is much lower than atmospheric pressure. It will be appreciated that as used herein, the term “jar” may be understood to include or alternatively reference a bottle, a lid, a cap or any other containment volume or containment volume closure that may be suitably adapted to provide at least a partial vacuum seal of the internal volume disposed therein.  
         [0019]     The lid of a jar typically has a large force pressing the sealing surface to the lip of the jar due to a differential pressure between the external environment and the internal containment volume. This force on the lid translates into friction on the sealing surface. The equation describing this friction force ƒ may be given as: 
 
ƒ=μF normal  
 
 where μ is the coefficient of friction of the lid seal and the lip of the jar, for instance, and F normal  is the normal force created by the vacuum pressure on the lid closure. 
 
         [0020]     As generally depicted for example in  FIG. 1 , a representative and exemplary embodiment of the present invention provides a vacuum release device that is adapted to penetrate the lid closure of a jar with a small diameter penetrator  100 , leaving a small hole. The resulting hole allows the pressure inside the jar to equalize with atmospheric pressure, thereby substantially eliminating the normal force on the jar lid closure, and therefore the associated vacuum-induced friction forces at the sealing surface.  
         [0021]     The penetrator  100  point may be placed perpendicular and substantially normal to the top surface of the lid closure. The housing  120  is pressed down (e.g., toward the lid closure), which in turn forces the penetrator  100  and striker  130  up, thus pre-loading the load spring  110 . The load spring  110  is compressed by the upward movement of the striker  130 . When the trigger pin  180  comes into contact with the trigger block  190 , the trigger pin  180  is forced into a set hole in the penetrator  100 . The trigger pin  180  has a hole of a larger diameter than the striker  130 . The movement of the trigger pin  180  aligns the trigger pin hole and the striker  130 . The pre-loaded load spring  110  forces the striker  130  through the trigger pin hole to strike the penetrator  100 . This in turn forces the penetrator  100  through the lid closure.  
         [0022]     The light return spring  150  forces the penetrator  100  down until the penetrator  100  contacts the penetrator down stop  160 . The striker  130  and penetrator  100  are dimensionally configured such that the trigger spring  140  forces the trigger pin  180  to set against the striker set pin  170 , which is inside the trigger pin hole. The arrangement of the trigger pin hole and the striker set pin  170  are such that the trigger pin  180  is retained within the penetrator  100 . This arrangement provides a ‘hair trigger’ that may be automatically reset against the trigger block  190  each time the jar lid vacuum release device is used.  
         [0023]     In an alternative exemplary embodiment depicted in  FIG. 2  for example, the penetrator  200  point may be placed perpendicular and substantially normal to the top surface of the lid closure. The housing  220  is pressed down (e.g., toward the lid closure), which in turn forces the penetrator  200  and striker  240  up, thus pre-loading the load spring  210 . The load spring  210  is compressed by the upward movement of the striker  240 . When the trigger pin  270  comes into contact with the trigger block  250 , the trigger pin  270  is forced into a set hole in the striker  240 . The trigger pin  270  generally has a hole of a larger diameter than the striker  240 . The movement of the trigger pin  270  aligns the trigger pin hole and the striker  240 . The pre-loaded load spring  210  forces the striker  240  against the striker down stop  230  to strike the penetrator  200 . This in turn forces the penetrator  200  through the lid closure.  
         [0024]     The light return springs  260  force the penetrator  200  down until the penetrator  200  contacts the penetrator down stop  280 . The striker  240  and penetrator  200  are dimensionally configured such that the trigger spring  290  forces the trigger pin  270  to set against the striker set pin  295 , which is inside the trigger pin hole. The arrangement of the trigger pin hole and the striker set pin  295  are such that the trigger pin  270  is retained within the penetrator  200 . This arrangement provides a ‘hair trigger’ that may be automatically reset against the trigger block  250  each time the lid closure vacuum release device is used.  
         [0025]     Once a jar is opened, the food contained therein is exposed to the atmosphere. The jar evacuator representatively illustrated for example in  FIGS. 3 and 4 , is a hand-held vacuum pump  300 ,  310  combined with a substantially laminar seal  410  on the surface  420  of lid closure  400  that may be used to reseal the jar.  
         [0026]     Without a seal closure  410 , the hole  430  may pose a problem with respect to food spoilage. A metalized plastic sheeting with integral PST (pressure sensitive tape) may be provided to re-establish a contiguous sealing lid. Metalized plastic sheeting with integral PST may be provided on a roll or package with easy dispensing, much like conventional cellophane tape. Additionally, metalized plastic sheeting with integral PST is typically FDA approved and may be used to provide a food grade seal for the hole  430 .  
         [0027]     In general, the hole  430  in the lid closure allows for the use of a vacuum resealing device to be applied. For example, a small hole  430  is placed in the lid  400  of the jar or container to be resealed in a fashion substantially conforming to the method described vide supra. A small, thin laminar valve  410  is generally placed over the hole  430 . The valve may have a small amount of PST on one side or corner  440 , to attach it to the lid, but typically not directly over the hole  430 .  
         [0028]     The hand-held vacuum pump  300 ,  310  is placed over the hole  430  and valve  410  and the pump  300 ,  310  operated to evacuate the area under the pump  300 ,  310  and the inside of the containment volume. Lower pump housing collar  330  may be additionally adapted to provide a sealing surface  340  (e.g., gasket, etc.) between the vacuum pump lower housing  300  and the lid  400 .  
         [0029]     As the pump operating handle  320  is moved up with respect to lower pump housing  300 , the pumping column  310  is disposed within the interior volume  350  of lower pump housing  300  in a manner that draws a partial vacuum in interior volume  350 . Valve  410  lifts up as air is removed from the jar. The differential pressure experienced across the valve  410  forces the valve  410  down on top of the hole  430 , thereby providing a vacuum seal in the containment volume.  
         [0030]     The hole  430  in the lid  400  and the valve  410  allow for simple release of the vacuum by lifting the valve  410 , for example by hand, and re-evacuation by the methods described vide supra.  
         [0031]     Laminar valve seal  410  may comprise a small flexible flap of rubber, silicone, or any other type of sealing material, whether now known or otherwise hereafter described in the art, which has suitable flexibility and sealing properties. The valve  410  may have one end coated in PST or other adhesive. Any adhesive material may be used, whether now known or otherwise hereafter described in the art, which has suitable adhesive properties to adhere the laminar valve or seal  410  to the lid surface  420  thereby holding the valve or seal  410  in position. Alternatively, conjunctively or sequentially, laminar valves/re-valves/seals may be used and adapted to comprise a substantially integrated feature of a lid closure designed for engagement with a jar. In such an embodiment, the jar seal may be release and re-sealed prior to subsequent storage.  
         [0032]      FIG. 5  generally depicts an alternative exemplary embodiment in accordance with the present invention that provides the ability to apply an adhesive seal  530  over the puncture hole  560  in the lid  570  of the jar while achieving or otherwise maintaining a vacuum in the jar. Plunger  520  is generally suspended inside the piston/handle assembly of the vacuum pump and is typically displaced with the movement of the piston as the pump is operated. Seal  530  allows substantially linear movement of plunger  520  within the piston while maintaining a vacuum pressure between the vacuum body (e.g., jar lid  570 ) and the vacuum piston. Spring  500  generally retains plunger  520  in a position such that the distal end of plunger  520  does not typically contact lid surface  570  until the top of plunger  520  is depressed. Alternatively, conjunctively or sequentially, plunger  520  may be suitably adapted to automatically descend and apply seal  530  in correspondence to the vacuum force experienced by plunger  520 .  
         [0033]     Metalized plastic or other suitable material may be provided to accomplishing sealing of the contents of the vessel from the exterior environment. In a representative application, seal  530  will generally seal hole  560  after a vacuum has been drawn on, for example, a jar. Typically seal  530  will comprise a sealing element and generally not a “valve” element.  
         [0034]     To secure seal  530  to plunger  520  prior to deployment, a double-sided tape or pressure sensitive tape material may be employed wherein the side of seal  530  attaching to the bottom of plunger  520  (i.e., the upper side  540 ) is generally less “sticky” than the side attaching to the top of lid surface  570  (i.e., the lower side  550 ). Various other means, whether now known or otherwise hereafter described in the art, may be employed for mechanically releasable attachment of seal  530  to plunger  520  wherein said attachment does not substantially impede application of seal  530  to lid surface  570 .  
         [0035]     In operation, seal  530  may be attached to the bottom surface of plunger  520  within the vacuum tool generally depicted in  FIG. 5 . The vacuum tool may then be placed over a lid surface generally encompassing the hole  560  in the lid surface  570 . The vacuum pump may then be operated to at least partially evacuate air for the vessel (i.e., jar) thereby establishing a pressure differential (e.g., vacuum). While retaining the seal of the vacuum tool to the lid surface  570 , plunger  520  may be depressed in order to apply seal  530  over the hole  560  in the vessel&#39;s lid  570 .  
         [0036]     In general, the term “valve” may be understood to reference a configuration whereby at least a portion of the valve may be at least partially displaced for at least one of substantially equilibrating the interior pressure of a containment volume with the exterior pressure, or at least a portion of the valve may be at least partially displaced during the action of establishing a pressure differential between the interior pressure and the exterior pressure of a containment volume. Alternatively, conjunctively or sequentially, the term “seal” may be generally understood to reference a configuration whereby a majority portion of the seal is substantially securely adhered to the surface of a containment lid around or about a vent opening for the purpose of establishing a contiguous seal without necessarily being adapted for partial displacement in accordance with the “valve” embodiment described vide supra.  
         [0037]     In the foregoing specification, the invention has been described with reference to specific exemplary embodiments; however, it will be appreciated that various modifications and changes may be made without departing from the scope of the present invention as set forth in the claims below. The specification and Figures are to be regarded in an illustrative manner, rather than a restrictive one and all such modifications are intended to be included within the scope of the present invention. Accordingly, the scope of the invention should be determined by the claims appended hereto and their legal equivalents rather than by merely the examples described above. For example, the steps recited in any method or process claims may be executed in any order and are not limited to the specific order presented in the claims. Additionally, the components and/or elements recited in any device claims may be assembled or otherwise operationally configured in a variety of permutations to produce substantially the same, result as the present invention and are accordingly not limited to the specific configuration recited in the claims.  
         [0038]     Benefits, other advantages and solutions to problems have been described above with regard to particular embodiments; however, any benefit, advantage, solution to problems or any element that may cause any particular benefit, advantage or solution to occur or to become more pronounced are not to be construed as critical, required or essential features or components of any or all the claims.  
         [0039]     As used herein, the terms “comprises”, “comprising”, or any variation thereof, are intended to reference a non-exclusive inclusion, such that a process, method, article, composition or apparatus that comprises a list of elements does not include only those elements recited, but may also include other elements not expressly listed or inherent to such process, method, article, composition or apparatus. Other combinations and/or modifications of the above-described structures, arrangements, applications, proportions, elements, materials or components used in the practice of the present invention, in addition to those not specifically recited, may be varied or otherwise particularly adapted by those skilled in the art to specific environments, manufacturing specifications, design parameters or other operating requirements without departing from the general principles of the same.

Technology Classification (CPC): 1