Patent Abstract:
An airbag for a passenger protection device affords optimum protection to a passenger while being produced using only a small amount of material and, therefore, in an economical manner. This is achieved by providing the airbag with at least two partial airbags that are fluidically connected to each other. At least one tensioning device draws the at least two partial airbags towards each other, thereby tensioning them together.

Full Description:
CROSS REFERENCE TO RELATED APPLICATIONS  
       [0001]     This application is a continuation of International Application PCT/DE/2004/000131, which has an international filing date of Jan. 23, 2004, and published in German as WO 2004/069609 (incorporated by reference herein in its entirety).  
       BACKGROUND  
       [0002]     The present invention relates to an airbag for a passenger protection device. - In particular, the present invention relates to airbags for passenger protection devices in motor vehicles.  
         [0003]     Passenger protection devices with airbags have been used in motor vehicles for years. It is also known to fasten airbags to the vehicle body by means of intercepting straps to achieve a predetermined positioning of the airbags relative to the passenger&#39;s body (e.g., DE 101 29 581 A1, DE 101 26 322, DE 100 21 577, each of which is incorporated herein in its entirety).  
         [0004]     An object of the present invention is to provide an airbag for a passenger protection device that affords optimum protection for a vehicle passenger while being produced with the smallest possible outlay of material, thereby enhancing cost-efficiency.  
       SUMMARY  
       [0005]     An embodiment of the present invention addresses an airbag for a passenger protection device. The airbag includes, among other possible things: (a) at least two partial airbags that are connected to each other in terms of airflow; and (b) at least one tensioning device that is configured to pull the at least two partial airbags toward each other and to secure the at least two partial airbags to each other.  
         [0006]     In a further embodiment, the tensioning device may have a tensioning cable. Further, a first end of the cable may be fastened to the airbag in a connecting region between the two partial airbags. Further still, a second end of the cable may be fastened to an end, which is away from the connecting region, of a first of the two partial airbags. The second of the two partial airbags may be indirectly or directly connected to the tensioning cable.  
         [0007]     In another further embodiment, the second partial airbag may have a guide through which the tensioning cable is pulled. Further, the guide may be formed by a gastight opening in the second partial airbag. Additionally or alternatively, the guide may be formed by a loop that is fastened to the second partial airbag.  
         [0008]     In another further embodiment, the airbag may be a head side airbag.  
         [0009]     In another further embodiment, the first partial airbag may be fastened in a region between front and rear vehicle pillars. Further, the second partial airbag may be fastened in a region of a roof strut of the motor vehicle.  
         [0010]     In another further embodiment, the partial airbags may be configured such that, when inflated, the first partial airbag extends along the front or rear vehicle pillar and the second partial airbag extends essentially vertically downward from the roof strut.  
         [0011]     In another further embodiment, the airbag may have at least three partial airbags, of which a primary may be fastened in the region of the front vehicle pillar, a secondary may be fastened in the region of the roof strut, and a tertiary may be fastened in the region of the rear vehicle pillar.  
         [0012]     In another further embodiment, there may be two tensioning devices. A first of the two tensioning devices may be provided in a front motor vehicle region and may secure the primary and secondary partial airbags to each other. A second of the two tensioning devices may secure the secondary and tertiary partial airbags to each other.  
         [0013]     In another further embodiment, the tensioning device may be provided in a central region of the airbag.  
         [0014]     In another further embodiment, the central region of the airbag may be arranged in a region of a central vehicle pillar of the motor vehicle.  
         [0015]     In another further embodiment, the tensioning device may be arranged in the region of an upper belt deflection of the motor vehicle.  
         [0016]     In another further embodiment, each of the at least one tensioning device may be arranged at a point of the airbag at which a protection potential does not have to be provided.  
         [0017]     In another further embodiment, the airbag may have a fabric sail in a region of each of the at least one tensioning device.  
         [0018]     In another further embodiment, wherein each fabric sail may cover an opening in the region of the airbag that is formed by the associated tensioning device.  
         [0019]     In another further embodiment, each fabric sail may be essentially triangular.  
         [0020]     In another further embodiment, each fabric sail may be anchored by an associated tensioning device.  
         [0021]     In another further embodiment, the airbag may have a plurality of fabric sails.  
         [0022]     In another further embodiment, each window may have a lower edge. Further, the airbag may have at least one supporting element on at least one of the window lower edges. Further still, each of the at least one supporting element may be configured to prevent the airbag from being deflected into regions of associated side windows in the event of an accident.  
         [0023]     In another further embodiment, window cords of the side windows of the motor vehicle may remain partially open in the event of the accident.  
         [0024]     A substantial advantage of the airbag according to the invention is to be seen in the fact that it can be used, with a minimum requirement of material, even in “problem zones” of the motor vehicle. This advantage will now be explained using the example of an airbag that is intended to cover a front side window and, therefore, the region of the front vehicle pillar (A-pillar) of the motor vehicle. The details below are, of course, correspondingly also valid for the rear vehicle pillar (C-pillar or D-pillar) and the rear side windows.  
         [0025]     In the region of the A-pillar, there is basically the problem that the curved upper window cord, i.e., the entire upper edge of the window that includes the top window edge and the front window side edge, is longer than the associated window lower edge. If, in order to protect a vehicle passenger, the airbag is to cover the entire window pane, the lower edge of the airbag could consequently be shorter than the upper edge of the airbag, which is fastened to the upper roof strut and the A-pillar. However, reducing the material of the airbag is not possible because the airbag cannot then be folded into its accommodating region (i.e., the airbag module or accommodating container or tube) that is situated in the region of the roof pillar and the front A-pillar; this is because the lower edge of the airbag is simply too short.  
         [0026]     As a result of the foregoing, to be able to fold the conventional airbag into the accommodating region, a single-part airbag with an accommodating region arranged on the roof strut and the A-pillar has to be cut with an excessive amount of material on the lower edge of the airbag. In other words, in the case of a conventional single-part airbag with an accommodating region arranged on the roof pillar and the A-pillar, the lower edge of the airbag has to be at least as long as the upper window cord in order to enable it to be folded into the accommodating region.  
         [0027]     The consequence of such an excessive length in the conventional airbag is an undesirably  
         [0028]     consumption of material. An excessive length of the lower edge of the airbag has a further substantial disadvantage. Specifically, the excessive airbag material results in the conventional airbag being very flexible or without “inner tension” in the region of its lower edge, thereby inhibiting the ability of the lower region of the airbag to absorb transverse forces in the event of an accident. Moreover, the lower region of the conventional airbag may even pivot out of the side window. To prevent such an occurrence, the single-part airbag would have to be anchored to the vehicle body in the region of the lower airbag edge, i.e., in the vicinity of the lower window margin.  
         [0029]     In the case of the airbag according to the invention, these conventional problems (i.e., the unnecessary consumption of material and the requirement for the airbag to be anchored to the vehicle body) do not occur because the airbag according to the invention is segmented into at least two partial airbags. This segmentation enables one partial airbag to be matched, for example, to the length of the window upper edge (or of the roof strut) and the other partial airbag to be matched to the length of the front window side edge (or A-pillar), thereby rendering it superfluous to cut the airbag material to the excessive size of the conventional airbag.  
         [0030]     A further substantial advantage of the invention is that the multipart airbag has, owing to the tensioning device connecting the partial airbags, virtually the same inner stability and tension as in a single-part airbag. This is because, owing to the tensioning device, the partial airbags cannot move with respect to one another or only insubstantially relative to one another, with the result that an anchoring of the airbag on the vehicle body is not absolutely necessary.  
         [0031]     The airbag according to the invention, owing to its segmentation into partial airbags in “problem zones,” is more material-saving than a single-part airbag, without a loss of inner stability and tension occurring and without a further anchorage being required.  
         [0032]     In a particularly simple and, therefore, advantageous manner, the tensioning device can be formed by means of a tensioning cable. A first end of the cable may be fastened to the airbag in the connecting region between the two partial airbags whereas the second end of the cable may be fastened to an end, which is away from the connecting region, of one of the two partial airbags. Further, the other partial airbag may be indirectly or directly connected to the tensioning cable. In this configuration of the airbag according to the invention, the tensioning device may be formed essentially by a single tensioning cable on one of the two partial airbags.  
         [0033]     In this case, the fastening of the tensioning cable to the other partial airbag may be formed by a guide through which the tensioning cable is pulled. A guide of this type can be formed in a particularly simple and, therefore, advantageous manner by a gastight opening in the other partial airbag.  
         [0034]     As an alternative, the guide can also be formed in the other partial airbag by a loop that is fastened directly or indirectly to the other partial airbag.  
         [0035]     As previously mentioned, the airbag according to the invention can advantageously be used in “problem zones” of the motor vehicle. As problem zones are, for example, the front and rear pillars of the motor vehicle, it is regarded as advantageous if the airbag is a head side airbag that is used in the region of the A-pillar and/or the C-pillar (or D-pillar).  
         [0036]     In the case of a head side airbag, the one partial airbag may be fastened (directly or indirectly), in the uninflated state, in the region of the front or rear vehicle pillar and the other partial airbag may be fastened in the region of the roof strut of the motor vehicle, to achieve an optimum covering of the side windows or of the entire side of the vehicle with the airbag, thereby achieving an optimum protection for a vehicle passenger. The one partial airbag may extend, in the inflated state, essentially parallel along the front (or rear) vehicle pillar and the other partial airbag may extend essentially vertically downward from the roof strut.  
         [0037]     To achieve a covering of the entire side of the vehicle, the airbag may have at least three partial airbags. A first partial airbag may be fastened in the region of the front vehicle pillar. A second partial airbag may be fastened in the region of the roof strut of the motor vehicle. And, a third partial airbag may be fastened in the region of the rear vehicle pillar. In this case, both the front “problem zone,” which is arranged in the region of the A-pillar, and also the rear “problem zone,” which is arranged in the region of the C-pillar, of the motor vehicle are covered by a single, three-part airbag.  
         [0038]     In the case of an airbag having three partial airbags, there may be at least two tensioning devices. A first tensioning device may be in the front motor vehicle region and may secure the first and second partial airbags to each other. A second tensioning device may secure the second and the third partial airbags to each other. With the aid of the two tensioning devices, an optimum connection of the three partial airbags to one another and, therefore, an optimum securing and positioning of the partial airbags may be achieved.  
         [0039]     A covering of the entire side of the vehicle can also be achieved if the airbag has two partial airbags that are secured to each other by a tensioning device in the central region of the airbag. The central region of the airbag may be arranged in the region of a central vehicle pillar, in particular the B-pillar, of the motor vehicle. If the tensioning device is situated in the region of an upper belt deflection of the motor vehicle, then it can be ensured in a simple and, therefore, advantageous manner that the belt device, in particular the upper belt deflection, does not obstruct the deployment of the airbag in the event of an accident.  
         [0040]     The tensioning device(s) may be arranged at points of the airbag at which a protection potential does not have to be provided.  
         [0041]     As a protective airbag, which is filled with gas and which may effectively prevent body parts from being hurled out of (or objects from falling out of) a side window of the motor vehicle, is not provided in the region of the tensioning devices, it may be regarded as advantageous if the airbag has a fabric sail in the region of at least one of the tensioning devices. The fabric sail may be intended to cover an opening (i.e., a “gap in protection”) formed by the associated tensioning device in the airbag region. The fabric sail may be essentially triangular and/or anchored by the associated tensioning device. In addition, it may be regarded as advantageous if the airbag has further fabric sails. The further fabric sails may be arranged at gas fillings points at which the protection of the vehicle passenger is not required and only a shielding of the window region is to take place, for example, to avoid body parts from emerging from or being hurled out of the motor vehicle.  
         [0042]     In addition, the airbag may have supporting elements on at least one window lower edge of the side windows of the motor vehicle, thereby preventing the airbag from being deflected into the side window region in the event of an accident.  
         [0043]     As the upper region of the window cords does not necessarily have to be covered in an accident, the window cords may remain at least partially open or airbag-free for reasons of saving on material and for reasons of better anchoring of the airbag.  
         [0044]     It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only, and are not restrictive of the invention as claimed. 
     
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0045]     These and other features, aspects, and advantages of the present invention will become apparent from the following description, appended claims, and the accompanying exemplary embodiments shown in the drawings, which are briefly described below.  
         [0046]      FIG. 1  is a plan view that shows a first exemplary embodiment of an airbag according to the invention in the uninflated state before installation in a motor vehicle;  
         [0047]      FIG. 2  is a plan view that shows the airbag of  FIG. 1  after installation in the motor vehicle and in a partially inflated state;  
         [0048]      FIG. 3  is a plan view that shows the airbag of  FIGS. 1 and 2  in a completely inflated state;  
         [0049]      FIG. 4  is a plan view that shows a second exemplary embodiment of an airbag according to the invention before the airbag is folded;  
         [0050]      FIG. 5  is a plan view that shows the airbag of  FIG. 4  in a folded state before installation in the motor vehicle;  
         [0051]      FIG. 6  is a plan view that shows the airbag of  FIGS. 4 and 5  installed in the motor vehicle;  
         [0052]      FIG. 7  is a plan view that shows the airbag of  FIG. 6  in an inflated state;  
         [0053]      FIG. 8  is a plan view that shows a third exemplary embodiment of an airbag according to the invention with a fabric sail before the airbag is folded;  
         [0054]      FIG. 9  is a plan view that shows the airbag of  FIG. 8  installed in the motor vehicle; and  
         [0055]      FIG. 10  is a plan view that shows the airbag of  FIG. 9  in a deployed state. 
     
    
     DETAILED DESCRIPTION  
       [0056]     Embodiments of the present invention will be described with reference to the drawings. Like numbers are used throughout the drawings to refer to the same or similar parts and in each of the embodiments of the invention hereafter described.  
         [0057]      FIG. 1  shows an airbag  10  (head side airbag) in the uninflated state. The airbag  10  has a partial airbag  20  (first partial airbag) and another partial airbag  30  (second partial airbag). The two partial airbags  20  and  30  are connected to each other in a connecting region  40  and are connected in terms of airflow.  
         [0058]     A tensioning cable  50  is fastened to the first partial airbag  20 . A first cable end  60  of the tensioning cable  50  is, for example, sewn or bonded to the airbag  10  in the connecting region  40  between the two partial airbags  20  and  30 . The other (second) cable end  70  of the tensioning cable  50  is fastened to the end of the first partial airbag  20  that is away from the connecting region  40 .  
         [0059]     The tensioning cable  50  is pulled through a loop  80  that is connected to the second partial airbag  30  by means of a connecting cable  90 . The connecting cable  90  is attached to the end of the second partial airbag  30  that is adjacent the connecting region (i.e., the end that faces away from the connecting region  40 ).  
         [0060]     It can be seen in  FIG. 1  that the second partial airbag  30  is partially folded. The arrows  100  indicate that the second partial airbag  30  has been folded, for example in zigzags with a partial airbag package  110  being formed. The airbag  10  is equipped with fastening loops  120   a,    120   b,    120   c  with which the airbag can be fastened to the vehicle body.  
         [0061]      FIG. 2  shows the airbag  10  according to  FIG. 1  installed in a motor vehicle. The reference number  200  indicates the front side window of the motor vehicle. The window pane  200  has an upper window cord that has a curved profile and that is composed of: (a) the window upper edge  220 , which is adjacent to the upper roof strut  210 ; and (b) the front window side edge  240 , which is adjacent to the A-pillar  230 . The upper window cord is adjacent to the lower window lower edge  250 , which runs essentially horizontally.  
         [0062]     It can also be seen in  FIG. 2  that the window cord is significantly longer than the window lower edge  250 . If it were now to be attempted to accommodate a conventional single-part airbag in an accommodating space (i.e., an airbag module or accommodating container or tube) in the region of the roof strut  210  and the A-pillar  230 , then the lower edge of the airbag would have to be significantly longer than the window lower edge  250 . Otherwise, the airbag lower edge would be too short. In the case of a conventional single-part airbag, to enable the airbag be folded into the accommodating space, the lower edge of the airbag has to have a significant excessive length and be at least as long as the length of the window cord. As previously explained, the lower edge of the airbag would have to be tightened, e.g., by anchoring to the vehicle body, to achieve the required inner stability and tension of the airbag.  
         [0063]     In the case of the exemplary embodiment according to  FIG. 2 , this problem is solved in a different manner. Specifically, the problem of the conventional airbag is solved by the airbag  10  being segmented into the two partial airbags  20  and  30 . In this case, the first partial airbag  20  is fastened virtually along the entire A-pillar  230  directly to the vehicle body, to be precise by means of the two fastening loops  120   b  and  120   c.  The second partial airbag  30  is fitted with its upper edge directly to the roof strut  210  by means of the two fastening loops  120   a  and  120   b.  Of course, it is also possible for more than three fastening loops to be used for fastening the airbag  10 .  
         [0064]      FIG. 2  illustrates the first partial airbag  20  in the already inflated state and the second partial airbag  30  in the not yet inflated state. Arrows  300  indicate the inflation direction of the second partial airbag  30  or of the partial airbag package  110 . For example, the airbag  10  can be inflated in such a manner that the first partial airbag  20  is essentially inflated (deployed) first and the second partial airbag  30  is subsequently inflated (deployed).  
         [0065]     During the inflation of the partial airbag package  110 , the loop  80  moves downward along the tensioning cable  50  and, in the process, pulls the two partial airbags  20  and  30  toward each other, thereby securing the two partial airbags  20  and  30  to each other. The completely inflated airbag  10  is illustrated in the secured state in  FIG. 3 . It can be seen that the first partial airbag  20  is fastened in the region of the A-pillar  230  of the motor vehicle and is secured to the second partial airbag  30  by the tensioning cable  50 . The second partial airbag  30  is connected, in the region of its upper end, to the roof strut  210  and, in the region of its lower end, is secured via the connecting cable  90  and the loop  80  to the tensioning cable  50  and the first partial airbag  20 .  
         [0066]     It can also be seen in  FIG. 3  that an opening  255  is formed by the airbag  10  in the region of the tensioning cable  50  and the loop  80 ; this opening could be covered or closed, for example, by means of a fabric sail, as later described with respect to the third exemplary embodiment shown in  FIGS. 8-10 .  
         [0067]     In summary, it can, therefore, be established that, owing to the segmentation of the airbag  10  into the two partial airbags  20  and  30 , an optimum covering of the window pane  200  may be achieved with maximum anchoring of the airbag and with minimal requirement for airbag material. This is because an excessive length of the airbag  10  in the region of the lower window edge  250  is not required in the case of the airbag  10  as a result of the segmentation of the airbag  10  into the two partial airbags  20  and  30 . In addition, owing to the inner tensioning device formed by the tensioning cable  50 , the loop  80 , and the connecting cable  90 , the airbag  10  is essentially anchored in the region of the narrow airbag edge and is pulled in a manner such that it is resistant to bending.  
         [0068]     For the sake of completeness, it should be mentioned that in addition to the region of the front A-pillar of the motor vehicle, the airbag can also be correspondingly segmented in the region of the rear pillar of the motor vehicle (C/D-pillar). The airbag  10  can thus have, for example, three partial airbags, of which one is assigned to the front A-pillar, a second is assigned to the rear C-pillar, and a third is assigned to the roof strut. The partial airbags may then be connected to one another by corresponding tensioning devices.  
         [0069]     Furthermore, the airbag  10  according to FIGS.  1  to  3  may also be fastened to the vehicle body by further tensioning devices. Tensioning devices for securing an airbag to the vehicle body are described, for example, in previously discussed DE 101 29 581 A1. Instead of directly fastening of the airbag  10  to the roof strut  210  and/or to the A-pillar  230 , there may also be an indirect fastening, for example by means of the securing devices of the vehicle body that are described in DE 101 29 581 A1.  
         [0070]     FIGS.  4  to  7  illustrate a second exemplary embodiment of an airbag according to the invention.  
         [0071]     In  FIG. 4 , the airbag  400  can be seen before being folded up. The airbag  400  has two partial airbags  410  and  420  that are secured to each other by a tensioning device in a central region of the airbag  400 . The tensioning device is formed by a tensioning cable  430 , which is attached to the second partial airbag  420 , and a sliding loop  440 , which is attached to the first partial airbag  410 . In the illustration according to  FIG. 4 , the sliding loop  440  is still “open,” so that it can be attached to the tensioning cable  430  in a sliding manner.  
         [0072]     The reference number  445  indicates folding lines along which the airbag  400  is folded in zigzags. In addition, the airbag  400  has fastening loops  450   a,    450   b  and  450   c  with which the airbag  400  can be fastened to the vehicle body.  
         [0073]      FIG. 5  shows the airbag  400  folded in zigzags. It can be seen that the sliding loop  440  is fitted into the tensioning cable  430  or is fastened in a sliding manner thereon.  
         [0074]      FIG. 6  shows the airbag  400  during the installation in the motor vehicle. The fastening loop  450   b  is fastened to the roof strut  510  in the region of the B-pillar  500  of the motor vehicle. The fastening loop  450   c  is attached to the front A-pillar  520  and the fastening loop  450   a  is attached to the rear C-pillar  530 . The airbag  400  is accommodated in an airbag module  540 , which has a curved profile and which extends from the C-pillar  530  to the A-pillar  520 .  
         [0075]      FIG. 7  shows the airbag  400  the deployed state. It can be seen that the anchoring device formed by the tensioning cable  430  and the loop  440  is situated in the region of the B-pillar  500 , specifically in the region of the upper belt deflection  550  of the seat belt.  
         [0076]     The second partial airbag  420  covers the front side window  560  and the first partial airbag  410  covers the rear side window  570 . However, the covering is not complete but rather is restricted to the regions in which the vehicle passengers have to be protected. In the region of the rear window cord  600  and in the region of the front window cord  610  there are openings  620  and  630  (i.e., areas in which there is no airbag covering). There is also a gap that remains free or “open” between the lower edges  660  and  670  of the two side windows  560  and  570  and the lower edge of the two partial airbags  410  and  420 .  
         [0077]     FIGS.  8  to  10  illustrate a third exemplary embodiment of an airbag  800  according to the invention.  
         [0078]      FIG. 8  shows the airbag  800  before it is folded. The airbag  800  has fastening loops  810   a,    810   b  and  810   c  for fastening the airbag in or on the motor vehicle. A tensioning cable  820  is attached to a first partial airbag  830  and a sliding loop  840  is attached to a second partial airbag  850 . The first partial airbag  830  is adjoined by a fabric sail  855  that is not filled with gas when the airbag  800  is inflated. As is apparent further below in conjunction with  FIG. 10 , the fabric sail  855  is intended to prevent body parts and/or objects from being hurled out of a side window  900  of the motor vehicle in the event of an accident.  
         [0079]      FIG. 9  shows the airbag  800  installed in the motor vehicle. The fastening loop  810   a  is fastened to the roof strut  870  in the region of the B-pillar  860  of the motor vehicle. The fastening loop  810   b  is attached in the transition region from the roof strut to the front A-pillar  880  and the fastening loop  810   c  is attached to the front A-pillar  880 . The airbag  800  is accommodated in an airbag module that has a curved profile and that extends from the B-pillar  860  to the A-pillar  880 .  
         [0080]     The sliding loop  840  is fitted into the tensioning cable  820  or is fastened in a sliding manner thereon. The fabric sail  855  is fastened to the tensioning cable  820  at a fastening point  890 . This fastening point  890  may also be designed in a sliding manner.  
         [0081]      FIG. 10  shows the airbag  800  in the deployed state. It can be seen that the anchoring device, which is formed by the tensioning cable  820  and the loop  840 , pulls the two partial airbags  830  and  850  together, thereby securing them to each other. In the process, the fabric sail  855  is likewise tensioned so that it brings about a covering or a shielding of the side window  900 . As a result, body parts, objects etc. cannot be readily hurled out of the side window  900  in the event of an accident. On account of the fabric sail  855 , no significant window  255  of the type previously described with respect to the first exemplary embodiment is formed.  
         [0082]     Furthermore, it is also possible to use an eye, a ring or the like instead of a sliding loop  840 . However, the friction between the eye, the ring etc. and the tensioning cable  820  should be as small as possible. The same applies to the first and the second exemplary embodiments that were previously discussed with respect to  FIGS. 1-7 .  
         [0083]     The priority application DE 103 06 343.9 filed Feb. 10, 2003 is incorporated by reference herein.  
         [0084]     Given the disclosure of the present invention, one versed in the art would appreciate that there may be other embodiments and modifications within the scope and spirit of the invention. Accordingly, all modifications attainable by one versed in the art from the present disclosure that are within the scope and spirit of the present invention are to be included as further embodiments of the present invention. The scope of the present invention is to be defined as set forth in the following claims.

Technology Classification (CPC): 1