Patent Abstract:
A transmitter head for a system for contactless energy transmission includes a support connected to at least one ferrite core. The ferrite core is embodied at least partially in the E-form and a flat winding is arranged around one leg of the E.

Full Description:
FIELD OF THE INVENTION  
       [0001]     The present invention relates to a transmitter head and a system for contactless energy transmission.  
       BACKGROUND INFORMATION  
       [0002]     German Published Patent Application No. 100 53 373 describes a device for contactless energy transmission, in which a transmitter head permits inductive energy transmission and has a number of turns per unit length.  
         [0003]     German Published Patent Application No. 44 46 779 and German Published Patent Application No. 197 35 624 describe a system for contactless energy transmission, in which the path is made up of a stationary neutral conductor, and an aluminum profile as a return line. The neutral conductor is surrounded by a U-shaped core of the transmitter head, the core being movable along the neutral conductor. A winding is provided on the U-shaped core. The transmitter head may require a large unit volume.  
         [0004]     PCT International Published Patent Application No. WO 92/17929 describes a system for contactless energy transmission, in which the transmission path is made up of a forward line and a return line in the form of line conductors. The transmitter head implemented with an E-shaped core and a winding disposed on the middle limb of the E-shaped core may require a large unit volume.  
         [0005]     German Published Patent Application No. 197 46 919 describes a flat arrangement which, however, may result in low efficiency in the energy transmission.  
       SUMMARY  
       [0006]     An example embodiment of the present invention may provide a system for contactless energy transmission which may provide a smaller unit volume in an inexpensive and uncomplicated manner.  
         [0007]     The transmitter head for a system for contactless energy transmission may include a support connected to at least one ferrite core, the ferrite core being at least partially E-shaped, and the flat winding being disposed about one limb of the E. The transmitter head may be adapted for an electrical energy-transmission device having a primary-conductor arrangement made of at least two primary conductors extending parallel to each other and at least one secondary-winding arrangement, electromagnetically coupled thereto, which is mechanically separated from the primary-conductor arrangement and is movable in its longitudinal direction. The secondary-winding arrangement has at least one secondary coil which is in the form of a flat winding and which is arranged in a plane situated parallel to the plane accommodating the primary-conductor arrangement. The transmitter head includes a support connected to at least one ferrite core, the ferrite core being at least partially E-shaped, and the flat winding being provided about one limb of the E-shaped ferrite core.  
         [0008]     The transmitter head may be very flat, may be cost-effective, and may require a small unit volume. In addition, the efficiency of the energy transmission may be much higher, since the E-shaped arrangement may conduct the field lines such that fewer stray fields may develop, and the majority of the field lines generated by the primary lines or conductors may be conducted through the ferrite core having the limbs of the E.  
         [0009]     The primary conductors may be formed as line conductors, or the primary conductors may be formed as flat conductors whose surface normal is perpendicular to the plane accommodating the secondary-winding arrangement. High current densities may be achievable, litz-wire material may be useable, and therefore the skin effect may be reducible.  
         [0010]     The secondary-winding arrangement may be disposed at the lower side of the floor of a vehicle. This may provide that a rail system is useable in the same manner as a system without rails.  
         [0011]     The secondary-winding arrangement may be embedded in a potting or casting compound. This may provide that a high degree of protection is attainable.  
         [0012]     The primary-conductor arrangement may be disposed in stationary manner in the near-surface region of a travel path. This may provide that high efficiency may be attainable in the energy transmission.  
         [0013]     The primary-conductor arrangement and/or the secondary-conductor arrangement may be formed at least partially of litz-wire material. This may provide that it may be possible to reduce the skin effect.  
         [0014]     The flat winding may be implemented as a conductor track on a single-layer or multilayer board. This may provide that it may be possible to produce the transmitter head particularly inexpensively.  
         [0015]     The board may also be fitted with electronic components. This may provide that the number of components may be reducible, e.g., the number of devices for electrical and/or mechanical connection may be reducible.  
         [0016]     The board may be connected to a housing part encompassing a cooling device. In particular, the cooling device has cooling fins and/or cooling fingers. This may provide that the heat may be able to be transmitted from the housing part to the cooling device.  
         [0017]     Features hereof with respect to the system for contactless energy transmission using a transmitter head may include that two line conductors are laid in the floor with a mutual distance A, the distance of the transmitter head from the floor being between 0.05* A and 0.2* A. This may provide that great powers may be able to be transmitted, accompanied by particularly small unit volume.  
       LIST OF REFERENCE NUMERALS  
       [0000]    
       
           1  Support  
           2  Ferrite cores  
           3  Layer of a multilayer board  
           4  Layer of a multilayer board  
           5  Layer of a multilayer board  
           21  Housing part  
           22  Cooling fins  
           23  Electronic components  
           24  Ferrite cores  
           25  Winding  
           26  Board  
           31  Ferrite core  
           32  Plastic molded part  
           33  Litz wire  
           41  Floor  
           42  Line conductor  
           43  Housing part  
          A,B Distance  
       
     
         [0036]     Example embodiments of the present invention are explained in more detail with reference to the appended Figures. 
     
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0037]      FIG. 1   a  is a schematic view of a transmitter head of an example embodiment of the present invention.  
         [0038]      FIG. 1   b  is an enlarged view of a left end area of the transmitter head illustrated in  FIG. 1   b.    
         [0039]      FIG. 2  is a schematic view of an entire structure of a transmitter head together with a board bearing a winding.  
         [0040]      FIG. 3  is a schematic view of an example embodiment of the present invention.  
         [0041]      FIG. 3   a  is a schematic view of an example embodiment of the present invention.  
         [0042]      FIG. 4  is a schematic view of a part for inductive energy transmission of a system. 
     
    
     DETAILED DESCRIPTION  
       [0043]      FIG. 1   a  illustrates a transmitter head of an example embodiment of the present invention, an enlarged section of the left end area being illustrated schematically in  FIG. 1   b . It may be flat and may need a small unit volume.  
         [0044]     Ferrite cores  2  are mounted on and connected to support  1 , using, for example, an adhesive connection or a releasable connection such as a screw connection, etc.  
         [0045]     Provided at ferrite cores  2  is a multilayer board having layers ( 3 ,  4 ,  5 ) which bear copper conductor tracks that take the form of flat windings, and thus are implemented on the board.  
         [0046]     In an exemplary embodiment of the present invention, a single, planar, spiral winding may be provided as a conductor track of a single-layer board, less electrical power then being transmittable, however.  
         [0047]     In exemplary embodiments of the present invention, such as illustrated, for example, in  FIGS. 1   a  and  1   b , a multilayer board ( 3 ,  4 ,  5 ) is used that has a spiral winding in several planes. In that case, for example, the current conduction runs not only in a single, spiral, specific plane, but rather the conduction changes repeatedly between the planes to reduce the skin effect. That means that after a short conductor-track section, a change is made to a next plane of the board. There, a short conductor-track section is traversed again, and then in turn a change is made. In this manner, a quasi-twisted current conduction is obtained which, as far as the basic principle is concerned, corresponds to a litz wire, thus, a multiple bundle of mutually insulated current leads. The winding thus obtained is therefore quasi-twisted.  
         [0048]      FIG. 2  illustrates the entire structure of the transmitter head together with board  3  bearing the winding. Board  3  also bears electronic components  23  and has the conductor tracks.  
         [0049]     Board  3  and ferrite cores  4  are joined to a housing part  21  that also has cooling fins  22  for heat dissipation.  
         [0050]      FIG. 3  illustrates an exemplary embodiment according to the present invention. Disposed on ferrite core  31  are plastic molded parts  32 , in whose depressions, litz wires  33  are embedded. The litz wires are missing in  FIG. 3   a . In the left upper half of  FIGS. 3 and 3   a , a symbolic intersection through plastic molded parts  32  is illustrated, with the indication of two inserted litz wires  33 . Plastic molded parts  32  facilitate the insertion of litz wires  33 . Ferrite core  31  is E-shaped, and the winding is implemented about the middle limb of the E. The three limbs of the E are very short, e.g., as short as the height of the winding.  
         [0051]      FIG. 4  illustrates the part for the inductive energy transmission of the system. Embedded in floor  41  are two line conductors  42 , constructed from litz wire, which have a mutual distance A of, e.g., 140 mm. In exemplary embodiments of the present invention, values from 100 mm to 200 mm may be provided.  
         [0052]     The flat transmission head, provided in a housing part  43 , has a maximum distance B to floor  41  of, e.g., 15 mm, thus approximately one tenth of distance A of the line conductors. Instead of a tenth, values between 7% to 12% may be possible.  
         [0053]     These indicated geometric features may be achieved by arranging the winding to be flat. The lines of the winding are in one plane and do not cross over each other.  
         [0054]     In exemplary embodiments of the present invention, plastic molded parts  32  are arranged as modules able to be joined to one another, whose depressions are formed such that the litz wire is either insertable into straight lines or into circular-arc pieces. To that end, both the straight and the circular-arc-type shapes are impressed as depression into the original plastic part such that protuberances remain which are partially interrupted relative to each other, thus do not all directly connect together.  
         [0055]     The transmitter head may be incorporated in a vehicle or machine part which is relatively movable with respect to the floor.  
         [0056]     The system for contactless energy transmission may operate according to the electronic and electrical features described, for example, in German Published Patent Application No. 44 46 779, German Published Patent Application No. 100 53 373 and/or German Published Patent Application No. 197 35 624, and may be correspondingly designed. In contrast to these documents, however, the power transmission, e.g., the transmitter head, may be implemented with particularly small unit volume.

Technology Classification (CPC): 7