Patent Abstract:
The invention relates to a die cast part ( 8, 9, 10, 11, 12 ) of a die casting mold ( 5, 6, 7 ), having at least one first component ( 13, 15, 17, 19, 21 ) comprising a pressure zone ( 24, 25, 40, 60 ), at least one second component ( 14, 16, 18, 20, 22 ) and at least one heat exchange chamber ( 27, 36, 43, 51, 55, 62 ) permeated by a fluid and formed by the components ( 13, 14, 15, 16, 17, 18, 19, 20, 21, 22 ) for controlling the temperature of the pressure zone ( 24, 25, 40, 60 ), wherein the first component ( 13, 15, 17, 19, 21 ) comprises a heat transfer surface ( 34, 41, 61 ) integral to at least one wall of the heat exchange chamber ( 27, 36, 43, 51, 55, 62 ) and thermally associated with the pressure zone ( 24, 25, 40, 60 ), and the pressure zone ( 24, 25, 40, 60 ) bounds at least one part of a casting inlet ( 59 ). The second component ( 14, 16, 18, 20, 22 ) comprises at least one fluid guiding protrusion ( 64 ) protruding into the heat transfer chamber ( 27, 36, 43, 51, 55, 62 ) and/or a fluid guiding recess ( 26, 49 ) open toward the first component ( 13, 15, 17, 19, 21 ), wherein the fluid guiding recess ( 26, 49 ) forms at least one portion of the heat exchange chamber ( 27, 36, 43, 51, 55, 62 ) and/or the fluid guiding protrusion ( 64 ) and/or the fluid guiding recess ( 24, 49 ) form or forms a flow contour surface ( 65 ) of the second component ( 14, 16, 18, 20, 22 ) in particular adapted to the curve of the heat transfer surface ( 34, 41, 61 ), and wherein a recess ( 35, 50, 75, 76 ) of the first component ( 13, 15, 17, 19, 21 ) forms at least regions of the heat exchange chamber ( 27, 36, 43, 51, 55, 62 ). The invention further relates to a die casting device ( 1 ).

Full Description:
BACKGROUND OF THE INVENTION 
       [0001]    The invention relates to a die casting mold part of a die casting mold, having at least one first component comprising a pressure zone, at least one second component and at least one heat exchange chamber which is formed by the components and through which a fluid can flow, for controlling the temperature of the pressure zone, the first component having a heat transfer surface which belongs to at least one wall of the heat exchange chamber and is thermally associated with the pressure zone, and the pressure zone delimiting at least a part of a casting inlet. The invention furthermore relates to a die casting device. 
         [0002]    Such die casting molds are used, for example, for die casting devices for die casting. Die casting is preferably used for the casting of metals, in particular nonferrous metals or special materials. In die casting, the molten casting material, i.e. the melt, is pressed under high pressure with a relatively large speed into a casting mold—also referred to as a mold insert. Melt flow rates of from 20 to 160 m/s and short shot times of from 10 to 100 ms for introduction are achieved in this case. The casting mold, or die casting mold, consists for example of metal, preferably a hot working steel. For die casting, distinction may be made between the hot chamber method and the cold chamber method. In the former, the die casting device and a furnace for keeping the melt hot form a unit. The casting apparatus, which delivers the melt to the casting mold, lies in the melt; in each casting process, a particular volume of the melt is pressed into the casting mold. In the cold chamber method, conversely, the die casting device and the furnace for keeping the melt hot are arranged separately. Only the amount required for the respective casting is dosed into a casting chamber and introduced from there into the casting mold. 
         [0003]    The die casting mold consists of at least one die casting mold part, which comprises the first component and the second component. The first component comprises a cavity which constitutes the heat exchange chamber. The cavity, or heat exchange chamber, is closed by means of the second component, which is formed in the shape of a plate, so as to keep a fluid used for cooling the die casting mold part in the heat exchange chamber. The fluid can therefore only be introduced into the heat exchange chamber through an inlet, or an inlet valve, and discharged from the heat exchange chamber through an outlet, or an outlet valve. 
         [0004]    The first component comprises the pressure zone, to which pressure is applied by the melt when carrying out the casting process. In this case, the pressure zone is part of a wall of the heat exchange chamber. Preferably, the heat transfer surface which is thermally associated with the pressure zone belongs to the same wall. This means that heat can be transferred between the pressure zone and the heat transfer surface, and the pressure zone is consequently associated in terms of heat transfer with the heat transfer surface. The second component is preferably provided lying away from the pressure zone. 
         [0005]    A similar structure is known, for example, from DE 35 02 895 A1. In the case of the die casting mold described in DE 35 02 895 A1, however, the problem arises that reliable and uniform temperature control of the pressure zone is not achievable. For this reason, cooling of the die casting mold part must be dimensioned in such a way that reliable cooling is provided and, at the same time, the cooling of a die-cast component to be produced is not compromised by excessively rapid and/or nonuniform cooling. The constraints of sufficient cooling of the die casting mold part and maximally uniform cooling of the die-cast component lead to comparatively low cycle times in the production of the die-cast component, so as to achieve good durability of the die-cast component in this manner. This, however, means that only a comparatively small number of die-cast components can be produced per unit time. 
         [0006]    In relation to this, it is an object of the invention to provide a die casting mold part which does not present the disadvantages mentioned in the introduction, but simultaneously permits a good cooling characteristic and a high throughput (die-cast components per unit time). 
       SUMMARY OF THE INVENTION 
       [0007]    The foregoing object is achieved according to the invention by a die casting mold part. In this case, the second component comprises at least one fluid guide projection extending into the heat exchange chamber and/or a fluid guide recess which is open in the direction of the first component, the fluid guide recess forming at least one part of the heat exchange chamber and/or the fluid guide projection and/or the fluid guide recess forming a flow contour surface, in particular adapted to the profile of the heat transfer surface, of the second component and a recess of the first component at least locally forming the heat exchange chamber. Thus, the second component is firstly intended to comprise the fluid guide projection or the fluid guide recess. Both the fluid guide projection and the fluid guide recess face in the direction of the first component. This means that the fluid guide projection extends into the heat exchange chamber and the fluid guide recess is formed to be open in the direction of the first component. The fluid guide recess is in this case intended to form at least one part of the heat exchange chamber, so that fluid which is used for controlling the temperature of the pressure zone, or the heat transfer surface, can flow through the fluid guide recess. 
         [0008]    By introducing the fluid, adjusted to a particular temperature, into the heat exchange chamber, the temperature of the pressure zone can be adjusted at least approximately in a controlling and/or regulating manner. To this end at least one temperature sensor, with which the temperature of the pressure zone can be determined at least approximately, may be provided on or in the die casting mold part. On the basis of this determined temperature, the temperature and/or throughput (volume or mass per unit time) of the fluid can subsequently be selected, or adjusted. The fluid flows through the heat exchange chamber while flowing over the heat transfer surface. Because the latter is associated thermally, or in terms of heat transfer, with the pressure zone, temperature control of the pressure zone is thereby carried out. 
         [0009]    Usually, the temperature of the fluid is in this case much lower than the temperature of the pressure zone, or of the die casting mold part, so that the die-cast component to be produced cools, and can be removed from the die casting device, as rapidly as possible. In contrast to the die casting mold parts known from the prior art, in this case the heat exchange chamber is accordingly formed at least partially in the second component, which permits improved application of the fluid to the heat transfer surface and consequently an improved cooling characteristic, i.e. more rapid cooling of the die casting mold part. 
         [0010]    As an alternative or in addition, the fluid guide projection and/or the fluid guide recess form the flow contour surface. The latter is provided on the second component. A flow contour surface is in this case intended to mean a non-planar surface contour. With the contouring of the second component provided in this way, the flow of the fluid onto the heat transfer surface can be improved, or the fluid can be applied in a controlled way to regions of the heat transfer surface. The better cooling characteristic, i.e. the more rapid cooling, can also be achieved in this way. Preferably, the flow contour surface is in this case intended to be adapted to the profile of the heat transfer surface. For example, the flow contour surface and the heat transfer surface may extend parallel to one another at least locally. In this way, the fluid is guided in such a way that the fluid can be applied in a controlled way to regions of the heat transfer surface. 
         [0011]    For example, this is provided for regions of the heat transfer surface which correspond to regions of the pressure zone which are thermally loaded particularly heavily. As an alternative, merely the heat transfer surface, or the heat transfer surface and the second component, may also have contouring. Preferably, the heat transfer surface and/or the second component are contoured in such a way that maximally uniform cooling of the die-cast component to be produced is achieved. In this way, stresses in the material of the die-cast component are avoided and a high stability is thus achieved. 
         [0012]    In addition, a recess of the first component is intended to at least locally form the heat exchange chamber. The heat exchange chamber may be formed fully by the recess of the first component, in which case the fluid guide projection of the second component extends into the recess. As an alternative, both the recess of the first component and the fluid guide recess of the second component may be provided, and together form the heat exchange chamber. 
         [0013]    At this point, it should expressly be mentioned that the die casting mold part may be used both for the hot chamber method and for the cold chamber method, and for arbitrary material compositions of the melt. 
         [0014]    According to an advantageous refinement, the flow contour surface comprises at least one convex and/or concave region jointly formed by the fluid guide projection and/or the fluid guide recess. The flow contour surface may in principle be arbitrarily shaped. Preferably, however, it comprises convexly or concavely formed regions in which the flow contour surface extends continuously, i.e. has no jumps or shoulders. If a plurality of convex and/or concave regions are provided, then the transition between these preferably extends continuously. By the continuous flow contour surface, the heat exchange chamber can be configured favorably in terms of flow, i.e. the fluid flowing through it can experience a comparatively low flow resistance. Furthermore, the occurrence of vortices and/or backward flows is reduced, so that reliable flow of the fluid over the heat transfer surface is provided. 
         [0015]    The convex or concave regions may in this case be at least jointly formed by the fluid guide projection and/or the fluid guide recess. This accordingly means that the fluid guide projection or the fluid guide recess at least locally comprises a convexly and/or concavely extending surface. The fluid guide projection or the fluid guide recess may thus also be used as so-called turbulators, so as to increase the heat transfer from the heat transfer surface to the fluid. 
         [0016]    According to another configuration of the invention, the contour of the heat transfer surface at least locally is approximated to an in particular three-dimensional contour of the pressure zone or corresponds thereto. This may, for example, be achieved by a uniform wall thickness of the wall which is associated with both the pressure zone and the heat transfer surface on respectively opposite sides. As an alternative, however, by means of a corresponding selection of the wall thickness, a desired thermal conduction rate therein may be achieved, or adjusted in a controlled way for particular regions. For example, it may be provided that the wall thickness of the wall decreases in the flow direction of the fluid, since the fluid is heated while flowing through and its cooling effect on the heat transfer surface or the pressure zone therefore decreases. In order to compensate for this, it may be necessary to increase the thermal conductivity of the wall, which is usually achievable by a smaller wall thickness. 
         [0017]    In a preferred configuration, the flow contour surface extends with respect to the heat transfer surface in such a way that there is at least zonally an approximately consistently large flow cross section for the fluid through the flow path of the fluid lying in the heat exchange chamber. Accordingly, the flow contour surface at least locally extends substantially parallel to the heat transfer surface. The consistently large flow cross section for the fluid is thus achieved. Such a configuration has the advantage of reducing the occurrence of vortices and/or backward flows, which preferentially occur in regions in which the flow cross section for the fluid changes too greatly, or too rapidly. 
         [0018]    According to a refinement of the invention, the heat exchange chamber is fluidically connected to at least one fluid connection, formed in particular as a fluid line. In order to supply fluid to the heat exchange chamber and/or discharge fluid therefrom, the fluid connection to which the heat exchange chamber is fluidically connected is provided. Preferably, two fluid connections are associated with the heat exchange chamber, in which case the fluid can be supplied to the heat exchange chamber through one of the fluid connections and discharged from the heat exchange chamber through the other. The fluid connections may in this case be formed at least locally as a fluid line—for example formed in a similar way to a pipeline. 
         [0019]    According to an advantageous configuration of the invention, the fluid line is at least locally provided in the first component and/or the second component. The fluid line accordingly extends partially through the first and/or second components. For example, the fluid line is provided as a bore and accordingly forms a fluid supply bore or a fluid discharge bore. If a plurality of fluid connections, or fluid lines, open into the heat exchange chamber, then they are preferably arranged significantly separated from one another, in particular when fluid is supplied to the heat exchange chamber by means of one of the fluid connections and fluid is removed by means of the other fluid connection. In this case, an arrangement of the openings of fluid connections or fluid lines on the heat exchanger on—as seen in the flow direction—opposite sides of the heat exchange chamber is preferred. 
         [0020]    According to another configuration of the invention, the first component or the second component comprises a compartment into which the second component or the first component can be inserted at least locally, in particular fully. Besides inserting the first or second component into the compartment, the former is preferably engaged by the other respective component in such a way that it is fixed at least in the lateral direction, i.e. no slipping of the one component relative to the other component is possible in this direction. In order to support the one component in the vertical direction, a bearing surface may be provided on the other component in the region of the compartment. This bearing surface is preferably formed as a bearing web which extends around further regions of the compartment in an outer region of the compartment. The bearing surface may in this case cooperate with a mating surface of the one component in order to achieve a sealing effect between the one component and the other. 
         [0021]    It may be provided that the first component is releasably connected to the second component, in particular by means of a screw connection. It is provided that the first component is formed separately from the second component. The at least two components are subsequently assembled to form the die casting mold part while being releasably connected to one another, so that the heat exchange chamber is formed. The releasable connection may in principle be produced arbitrarily. A screw connection having at least one screw or a threaded bolt is, however, preferred. 
         [0022]    In addition or as an alternative, the first and/or the second component may comprise at least one sensor compartment for a temperature sensor. The temperature sensor is used to determine the temperature of the first or second component, at least approximately. With the aid of the determined temperature, temperature control of the fluid, or adjustment of a fluid throughput, can be carried out in a controlling and/or regulating manner. Preferably, the sensor compartment is arranged in such a way that the temperature sensor can at least approximately record the temperature of the pressure zone or of the pressure region of the first or second component, respectively. 
         [0023]    It is likewise conceivable for a seal sealing the heat exchange chamber to be provided between the first component and the second component. In order to prevent unintended emergence of the fluid from the heat exchange chamber, the seal is associated therewith. The seal may, for example, be configured as an O-ring and essentially engage the heat exchange chamber in the circumferential direction. Replacement of the fluid contained in the heat exchange chamber is of course still possible by means of the fluid connection, or the fluid line. 
         [0024]    The invention furthermore relates to a die casting device having at least one die casting mold part, in particular according to the embodiments above, the die casting mold part being part of a die casting mold and having at least one first component comprising a pressure zone, at least one second component and at least one heat exchange chamber which is formed by the components and through which a fluid can flow, for controlling the temperature of the pressure zone, the first component having a heat transfer surface which belongs to at least one wall of the heat exchange chamber and is thermally associated with the pressure zone, and the pressure zone delimiting at least a part of a casting inlet. In this case, the second component comprises at least one fluid guide projection extending into the heat exchange chamber and/or a fluid guide recess which is open in the direction of the first component, the fluid guide recess forming at least one part of the heat exchange chamber and/or the fluid guide projection and/or the fluid guide recess forming a flow contour surface, in particular adapted to the profile of the heat transfer surface, of the second component and a recess of the first component at least locally forming the heat exchange chamber. The die casting device is for example a die casting machine, and is accordingly formed in order to produce die-cast components. Besides further generally known elements, it comprises at least one die casting mold part, which is formed or refined according to the embodiments above. 
         [0025]    According to an advantageous configuration of the invention, at least one die casting mold respectively forms a casting mold unit, a casting delivery unit and/or a casting inlet unit of the die casting device, the casting mold unit comprising a casting mold, the casting delivery unit comprising a casting delivery region and the casting inlet unit comprising the casting inlet. In this case, the casting mold, the casting delivery region and the casting inlet are respectively delimited at least locally by the pressure zones of the first components of the die casting mold part of the die casting mold. In the casting mold unit, the casting mold is provided, into which the melt is introduced and from which the die-cast component can subsequently be removed. The melt is supplied via the casting delivery unit and/or the casting inlet. Usually, the casting mold unit and the casting delivery unit consist of at least two die casting mold parts, while the casting inlet unit comprises merely one die casting mold part. 
         [0026]    According to a refinement of the invention, the casting mold, the casting delivery region and/or the casting inlet are fluidically connected to one another in order for a casting material to flow through. The fluid, or molten, casting material is also referred to as a melt. As already established above, the casting material is supplied to the casting mold via the casting delivery region or the casting inlet. Accordingly, there must be fluidic connection between the casting mold and the casting delivery region, or the casting inlet. The casting mold, the casting delivery region and the casting inlet therefore constitute casting regions through which the melt, or the casting material, can flow. 
         [0027]    According to a refinement of the invention, the heat exchange chambers of the casting mold unit, of the casting delivery unit and/or of the casting inlet unit are fluidically connected to one another in order for the fluid to flow through in particular by means of at least one passage or at least one line. Both the casting mold unit and the casting delivery unit, as well as the casting inlet unit, may respectively consist of a die casting mold which, in its turn, comprises at least two die casting mold parts. The casting mold unit, and the casting delivery unit or the casting inlet unit, therefore respectively comprise at least one heat exchange chamber. These heat exchange chambers are intended to be connected to one another in such a way that the fluid can flow through them in common. 
         [0028]    In this way, for example, it may be provided that the heat exchange chamber of the casting mold unit comprises a fluid supply connection for supplying the fluid and the casting inlet unit comprises a fluid outlet connection for removing the fluid from the die casting device. The fluid supplied through the fluid supply connection accordingly flows first through the casting mold unit, and subsequently through the casting delivery unit and then through the casting inlet unit, and then emerges from the die casting device through the fluid outlet connection. As an alternative, it is of course possible to provide that the heat exchange chambers of the casting mold unit, of the casting delivery unit and/or of the casting inlet unit respectively comprise mutually separate fluid connections. 
         [0029]    Lastly, it is provided that the heat exchange chambers of the casting mold unit, of the casting delivery unit and/or of the casting inlet unit are connected to at least one common fluid connection. In this way, as already mentioned above, it is possible to supply the fluid simultaneously both to the casting mold unit and to the casting delivery unit, as well as to the casting inlet unit, without having to provide separate respective fluid connections. In this way, the construction outlay for the die casting device, or the respective die casting mold part, can be reduced. 
         [0030]    Likewise, the casting mold unit, casting delivery unit and casting inlet unit may be regulated or driven individually. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0031]    The invention will be explained in more detail below with the aid of the exemplary embodiments represented in the drawing, without the invention being restricted. 
           [0032]      FIG. 1  shows an exploded representation of a die casting device having a casting mold unit, a casting delivery unit and a casting inlet unit, these respectively comprising a die casting mold consisting of two die casting mold parts, 
           [0033]      FIG. 2  shows a lateral sectional representation of the die casting device, 
           [0034]      FIG. 3  shows a die casting mold part of the casting inlet unit, having a first component and a second component, 
           [0035]      FIG. 4  shows the die casting mold part of the casting inlet unit in a sectional view which shows a horizontal section, 
           [0036]      FIG. 5  shows a view of the first component of the die casting mold part known from  FIGS. 3 and 4  from below, a heat exchange chamber formed in the first component being open, and 
           [0037]      FIG. 6  shows the die casting mold part of the casting inlet unit in a view from below, the heat exchange chamber of the first component being closed by means of the second component. 
       
    
    
     DETAILED DESCRIPTION 
       [0038]      FIG. 1  shows a die casting device  1 , for example a die casting machine or a part thereof. The die casting device  1  is used for producing one or more die-cast components (not represented). It comprises a casting mold unit  2 , a casting delivery unit  3  and a casting inlet unit  4 . The casting mold unit  2  consists of a first die casting mold  5 , the casting delivery unit  3  consists of a second die casting mold  6  and the casting inlet unit  4  consists of a third die casting mold  7 . The first die casting mold  5  is composed of two die casting mold parts  8  and  9  and the second die casting mold is composed of die casting mold parts  10  and  11 . The third die casting mold  7  consists of a die casting mold part  12 . The die casting mold part  8  comprises a first component  13  and a second component  14 . In a similar way to this, first components  15 ,  17 ,  19  and  21  and second components  16 ,  18 ,  20  and  22  are associated with the die casting mold parts  9  to  12 . 
         [0039]    The die casting mold parts  8  and  9  of the casting mold unit  2  will first be discussed in more detail below. The casting mold unit  2  comprises a casting mold  23 , which is present at least locally between pressure zones  24  and  25  of the first components  13  and  15 . The casting mold  23  essentially has a shape which replicates a negative of a die-cast component to be produced. In a casting process carried out with the die casting device  1 , casting material, or melt, is accordingly introduced into the casting mold  23  between the pressure zones  24  and  25  and, after cooling and solidification of the melt, the die-cast component is removed from the casting mold  23 . To this end, the die casting mold part  8  and/or the die casting mold part  9  can be moved in the vertical direction away from the other respective die casting mold part  9  or  8 . To this end, a corresponding movement device is accordingly provided. 
         [0040]    Essentially, the die casting mold parts  8  and  9  are constructed similarly, so that only the die casting mold part  8  will be discussed initially and only the differences from the die casting mold part  9  will be indicated. The second component  14  of the die casting mold part  8  comprises a fluid guide recess  26 , which completely forms a heat exchange chamber  27  of the die casting mold part  8 . The first component  13  is for this reason formed flatly, or in the shape of a plate, and is arranged on the second component  14  in such a way that it closes the heat exchange chamber  27 , or the fluid guide recess  26 . The fluid guide recess  26  is in this case formed in the manner of a trough in the second component  14 . This means that the second component  14  closes the fluid guide recess  26  with the exception of the opening  28  facing in the direction of the first component  13 . 
         [0041]    In order to receive the first component  13 , the second component  14  comprises a compartment  29  which is formed in such a way that the second component  14  can fully receive the first component  13 . The pressure zone  24  of the first component  13  in this case lies essentially on a plane having sealing surfaces  30 , which cooperate with corresponding sealing surfaces (not represented here) of the die casting mold part  9 , in order to seal the casting mold  23  from an environment of the die casting device  1  during the casting process. In the compartment  29 , a bearing surface  31  is provided which is formed as a circumferential bearing web and is used to support the first component  13  in the compartment  29 . 
         [0042]    Two fluid inlet connections  32  and two fluid outlet connections  33  open into the heat exchange chamber  27 , only one of the latter being visible. The fluid inlet connections  32  and the fluid outlet connections  33  engage as fluid inlet lines and fluid outlet lines, respectively, through the walls delimiting the heat exchange chamber  27 , in order to allow the heat exchange chamber  27  to be supplied with a fluid. In this case, the fluid may be supplied through the fluid inlet connections  32  to the heat exchange chamber  27  and discharged through the fluid outlet connections  33 . The association represented here is to be interpreted as purely exemplary. Thus, the fluid inlet connections  32  and the fluid outlet connections  33  may respectively be interchanged so that the fluid can flow through the heat exchange chamber  27  in different directions. Arranged opposite the pressure zone  24 , there is a heat transfer surface  34  over which the fluid present in the heat exchange chamber  27  flows. The heat transfer surface  34  in this case belongs to a wall of the heat exchange chamber  27 , preferably the same wall as the pressure zone  24 . 
         [0043]    The die casting mold part  9  arranged directly opposite the die casting mold part  8  differs from the first essentially in that the first component  15  in this case has a recess  35  which at least locally jointly forms a heat exchange chamber  36  of the die casting mold part  9 . Furthermore, the second component  16  of the die casting mold part  9  has merely one fluid inlet connection  37 . 
         [0044]    The comments made above for the die casting mold parts  8  and  9  can essentially be applied to the die casting mold parts  10  and  11 . Nevertheless, the latter will be discussed briefly below. The die casting mold parts  10  and  11  are a component of the casting delivery unit  3 , in which a casting delivery region  38  exists, or is delimited by the first components  17  and  19 . The casting delivery region  38  is in this case present in flow channels  39  (here indicated merely for the first component  17 ) incorporated into the first components  17  and  19 . In the flow channels  39 , there is also a pressure zone  40  of the casting delivery unit  3 . 
         [0045]    Opposite the pressure zone  40 , a heat transfer surface  41  is provided on the first component  17 . If the first component  17  is arranged in a compartment  42  provided therefor in the second component  18 , the heat transfer surface  41  together with the second component  18  delimits a heat exchange chamber  43  of the die casting mold part  10 . In the recess  42 , a bearing surface  44  is provided which is formed as a circumferential bearing web. The recess  42  is in this case formed in such a way that the second component  18  can fully receive the first component  17 , so that sealing surfaces  45  of the first component  17  lie flush with sealing surfaces  46  of the second component  18  and cooperate with sealing surfaces (not represented here) of the first component  19  and of the second component  20  in order to seal the casting delivery region  38  from an environment of the die casting device  1 . 
         [0046]    In the second component  18 , at least one fluid inlet connection  47  and one fluid outlet connection  48  are provided, which open into the heat exchange chamber  43 . The heat exchange chamber  43  is also formed as a fluid guide recess  49  in this case. 
         [0047]    The die casting mold part  11  provided directly opposite the die casting mold part  10  is constructed in a similar way thereto. To this extent, the comments made for the die casting mold part  10  are readily applicable to the die casting mold part  11  and vice versa.  FIG. 1  shows that the first component  19  of the die casting mold part  11  comprises a recess  50 . If the first component  19  is arranged in the second component  20 , then this recess  50  serves to jointly form a heat exchange chamber  51 . In a similar way to the second component  18  of the die casting mold part  10 , the second component  20  respectively comprises a fluid inlet connection  52  and a fluid outlet connection  53 . 
         [0048]      FIG. 1  furthermore shows the casting inlet unit  4  having the third die casting mold  7 . Associated with the casting inlet unit  4 , there is a cooling ring  54  which comprises a heat exchange chamber  55  that can be closed by a closure plate  56 . The cooling ring  54  in this case comprises a central opening  57 , into which a casting material extension  58  of the first component  21  of the die casting mold part  12  engages. On the casting material extension  58 , a flow channel is formed as a casting inlet  59  which also extends over further regions of the first component  21  as far as the casting delivery unit  3 . Molten casting material (melt) can flow along this casting inlet  59  in order to enter the casting mold unit  2  through the casting delivery unit  3 . In the flow channel  59 , there is to this extent likewise a pressure zone  60 . The latter lies, relative to a wall of the first component  21 , opposite a heat transfer surface  61  (which cannot be seen here). This heat transfer surface  61  is present in a heat exchange chamber  62 , which is formed by a recess  63  of the first component  21 . 
         [0049]    The heat exchange chamber  62  is open in the direction of the second component  22 . The second component  22  is in this case used to close the heat exchange chamber  62 , or the recess  63 . The second component  22  comprises a fluid guide projection  64 , which extends into the heat exchange chamber  62 . The fluid guide projection  64  forms a flow contour surface  65  of the second component  22 . The flow contour surface  65  is in this case a non-planar surface contour and comprises a concave region  66 . The concave region  66  is in this case jointly formed by the fluid guide projection  64 . Both a fluid inlet connection  67  and a fluid outlet connection  68  are connected to the heat exchange chamber  62  of the die casting mold part  12 . This, however, cannot be seen in  FIG. 1 . 
         [0050]    The die casting device  1  represented in  FIG. 1  is used for producing die-cast components from a casting material, which is present in the form of the melt. In order to produce the die-cast component, the die casting mold parts  8  and  10  and the die casting mold parts  9  and  11  are moved toward one another so that the casting mold  23 , or the casting delivery region  38 , are sealed. The pressurized melt is subsequently supplied through the opening  57  to the casting inlet unit  4 , then runs along the casting inlet  59  in the direction of the casting delivery unit  3  and flows into its casting delivery region  38 , or the flow channels  39 . The flow channels  39  ensure distribution of the flow of melt, so that the melt can be supplied to the casting mold  23  at different positions as seen in the lateral direction. Melt is supplied to the casting delivery unit  4  until the casting mold  23  is filled. 
         [0051]    The melt is subsequently cooled, to which end fluid is introduced into the heat exchange chambers  27 ,  36 ,  43 ,  51 ,  55  and  62 . The temperature of the fluid, or its mass flow rate, is selected in such a way that there is an optimal cooling characteristic of the die-cast component. To this end, in particular, it is necessary to cool the latter as uniformly as possible, in order to ensure sufficiently high stability of the die-cast component. 
         [0052]    After solidification, or cooling, of the melt, the die casting mold parts  8  and  10  and the die casting mold parts  9  and  11  are respectively moved away from one another, so that the casting mold  23  and the casting delivery region  38  are released. Likewise, the cooling ring  24  is removed from the casting inlet unit  4 . Subsequently, the produced die-cast component can be removed, together with the sprue remaining in the casting delivery region  38  and the casting material remaining in the region of the casting inlet unit  4 , from the die casting device  1 . In the scope of finishing work, the sprue is removed from the die-cast component and preferably re-melted. 
         [0053]      FIG. 2  shows a sectional view of the die casting device  1 , an arrangement of the die casting mold parts  8  to  12  which exists during the casting process being shown. The die casting mold parts  8  and  9  and the die casting mold parts  10  and  11  thus lie closely next to one another. It is clear that the casting mold  23  is delimited not merely by the pressure zone  24  of the die casting mold part  8  and a pressure zone (not denoted in detail) of the die casting mold part  9 , but that the second components  14  and  16  each comprise a pressure region  69  and  70 , respectively, which jointly define the casting mold  23 . In this case, the pressure region  69  ends essentially flatly with the pressure zone  24  and the pressure region  70  with the pressure zone  25  of the first component  15  of the die casting mold part  9 . It can again be seen that the first components  13  and  15  are respectively received fully in the second components  14  and  16 , to which end the compartment  29  is provided in the case of the die casting mold part  8 . 
         [0054]    It can furthermore be seen that the components  13  and  14 ,  15  and  16 ,  17  and  18 , as well as  19  and  20 , are respectively held together by means of a screw connection  71 . Each screw connection  71  in this case comprises at least one screw  72 . It can also be seen that a sensor compartment  73 , in which a temperature sensor (not represented here) can be arranged, is respectively provided in the second components  14  and  16 . By means of this temperature sensor, the temperature of the second components  14  and  16 , or at least approximately the temperature of the pressure zones  24  and  25 , can be determined. On the basis of this determined temperature, the temperature of the fluid or its mass flow rate is subsequently adjusted in a controlling and/or regulating manner. In this way, the melt present in the die casting device  1  can be cooled rapidly and in a controlled way to a particular temperature. Between the components  13  and  14 ,  15  and  16 ,  17  and  18 ,  19  and  20  as well as  21  and  22 , a seal  74  is respectively provided which encloses the entire respectively associated heat exchange chamber  27 ,  36 ,  43 ,  51  or  62 . A high fluid pressure can therefore respectively be applied in the heat exchange chambers  27 ,  36 ,  43 ,  51  and  62 , without the fluid being able to escape unintentionally therefrom. 
         [0055]      FIG. 2  again makes it clear that the heat exchange chamber  27  of the die casting mold part  8  may be formed merely by the fluid guide recess  26  of the second component  14 . Conversely, the heat exchange chambers  36 ,  43  are respectively formed jointly by the recesses  35  and  50  of the first components  15  and  19  as well as a recess  75  of the first component  17 . It is clear, however, that the die casting mold parts  8 ,  9 ,  10  and  11  are essentially constructed similarly, while the die casting mold part  12  has a structurally different construction. In the latter, as already described above, the fluid guide projection  24  extends into the heat exchange chamber  62  which is formed by the recess  63  in the first component  21 . In this case, it is furthermore provided that the contour of the heat transfer surface  61  is at least locally adapted to the contour of the pressure zone  60 . The flow contour surface partially extends with respect to the heat transfer surface  61  in such a way that an approximately consistently large flow cross section for the fluid is formed at least zonally. 
         [0056]      FIG. 3  shows the casting inlet unit  4 , consisting of the first component  21  and the second component  22 . The first component  21  comprises the casting material extension  58 , in which the casting inlet  59  and the pressure zone  60  are locally present. Both, however, continue in a bottom region of the first component  21  in the direction of the casting delivery unit  3 . 
         [0057]      FIG. 4  shows a sectional view of the casting inlet unit  4 , consisting of the first component  21  and the second component  22 . In order to clarify the structure of the casting inlet unit  4 , a flow  81  of the melt is represented. This is present in the region of the pressure zone  60 . In relation to the wall associated with the pressure region  60 , the heat transfer surface  61  lies opposite thereto. The latter delimits the heat exchange chamber  62 , which corresponds with the fluid inlet connection  67  and the fluid outlet connection  68 . Fluid flowing in through the fluid inlet connection  67  therefore flows through the heat exchange chamber  62  as far as the fluid outlet connection  68 . In this case, the heat transfer surface  61  and therefore also the pressure zone  60  are cooled by the fluid. 
         [0058]    It will be indicated here that there is also one of the seals  74  between the first component  21  and the second component  22 . The fluid inlet connection  67  is formed in such a way that fluid flowing out of it into the heat exchange chamber  62  first encounters a deviating region  82 , which is formed by the wall of the first component  21  at the highest point of the heat exchange chamber  62 . The deviating region  82  causes deviation of the fluid, so that the latter flows in the direction of the fluid outlet connection  68 . 
         [0059]      FIG. 4  makes it clear that the flow contour surface  65  of the second component extends with respect to the heat transfer surface  61  in such a way that there is an essentially constant flow cross section for the fluid. To this end, the flow contour surface  65  extends at least locally parallel to the heat transfer surface  61 . The second component  22  is arranged on the first component  21  in such a way that it closes the heat exchange chamber  62 . To this end, the heat exchange chamber  62  is provided with an opening on the opposite side of the first component  21  from the pressure zone  60 , and the second component  22  is arranged for closure thereof in this opening. 
         [0060]      FIG. 5  shows a view of the first component  21  from below. Because the second component  22  is not represented, a view through the opening into the heat exchange chamber  62  is possible. It is clear that the first component  21  in this case provides a bearing surface  83  for the second component  22 . The seal  74 , which is arranged between the first component  21  and the second component  22  in order to seal the heat exchange chamber  62 , is also present in the bearing surface  83 . 
         [0061]    Besides bores  79  which are arranged for establishing the screw connection  71  between the components  21  and  22 ,  FIG. 5  also shows a further sensor compartment  73 . A temperature sensor may be arranged therein in order to determine the temperature of the first component  21 , or of the casting inlet unit  4 , at least approximately. 
         [0062]    It can also be seen in  FIG. 5  that the heat transfer surface  61  has a three-dimensional contour. In this case, the profile of the heat transfer surface  61 , which is shown as being concave in  FIG. 4 , is present merely in a vertical section surface (starting from the line  84 ). In the lateral direction, which lies perpendicularly to the section plane, there may be a profile of the heat transfer surface  61  differing from this concave profile. The heat transfer surface  61  is in this case preferably contoured in such a way that maximally uniform cooling of the melt takes place owing to the fluid located in the heat exchange chamber  62 . In principle, however, the heat transfer surface  61  may be configured arbitrarily and, for example, also formed in such a way as to ensure the simplest possible producibility of the first component  21 . 
         [0063]      FIG. 6  shows a view of the first component  21  from below, the opening of the heat exchange chamber  62  (which cannot be seen here) being closed by the second component  22 . A compartment  85 , which the first component  21  comprises for the second component  22 , may be fully filled by the second component  22 , although it does not have to be. In the example represented, the second component  22  comprises indentations in the region of a part of the bores  79 , so that the compartment  85  is not fully filled by the second component  22 . It is, however, advantageous for the compartment  85  to be configured in principle in such a way that the second component  22  is fully received in the compartment  85  at least in the vertical direction. This means that a depth of the compartment  85  essentially corresponds to a wall thickness of the second component  22  in the region of the bearing surface  83 , so that the components  21  and  22  form an essentially planar surface with their bottom surfaces. 
         [0064]    With the die casting device  1  proposed here, or the die casting mold parts  8  to  12 , it is possible to achieve good flow through the heat exchange chambers  27 ,  36 ,  43 ,  51  and  62 , and therefore high heat exchange, or good cooling, of the casting mold  23 , of the casting delivery region  38  and of the casting inlet  59 . In this way, the solidification time of the die-cast component to be produced can be reduced and, at the same time, homogeneous cooling thereof can be achieved. In the regions to be called, there is accordingly an essentially homogeneous temperature pattern at any time. Particularly in the region of the casting mold  23 , an FEM method is used for the configuration of the die casting mold parts  8  and  9 . 
         [0065]    The fluid used for the cooling may be either gaseous or liquid. By expedient configuration of the heat exchange chambers  27 ,  36 ,  51 ,  55  and  62 , the effectiveness of the temperature control, or cooling, can be increased. To this end, for example, fluid guide projections in the sense of the die casting mold part  12 , which extend into the respective heat exchange chamber  27 ,  36 ,  43 ,  51  or  55 , are also provided in the die casting mold parts  8 ,  9 ,  10  and  11 . Such fluid guide projections to this extent serve as turbulators, in order to generate turbulence and therefore increase the heat transfer.

Technology Classification (CPC): 1