Patent Abstract:
A vehicle periphery monitoring system is provided, in which by matching a behavior of a semitransparent tire image with an operation from a driver&#39;s viewpoint, a feeling of strangeness is reduced, an intuitive space perception is assisted and also a moving direction and a behavior of a vehicle can be easily perceived. In a side-view monitor system an image processing controller converts a real camera image including a blind spot into an image to be viewed from a driver&#39;s viewpoint to generate a blind spot image, and superimposes a semitransparent vehicle image which is obtained by making a vehicle viewed from the driver&#39;s viewpoint semitransparent and a semitransparent tire image which is obtained by making a tire semitransparent and displaying a behavior following a handle operation viewed from the driver&#39;s viewpoint on the blind spot image.

Full Description:
TECHNICAL FIELD 
     The present disclosure relates to friction drive belts. 
     BACKGROUND ART 
     V-ribbed belts having a large number of pores on their pulley contact surfaces are known. 
     For example, Patent Document 1 describes a V-ribbed belt in which a portion including a pulley contact surface is at least partially made of a porous rubber composition having an air content of 5-20%. 
     Patent Document 2 describes a V-ribbed belt having a two-layer structure including an outer adhesion rubber layer and an inner compression rubber layer. In this V-ribbed belt, hollow particles are blended into a rubber composition forming the compression rubber layer, and part of the hollow particles exposed at the pulley contact surface is partially cut away to form a large number of cellular pores. 
     CITATION LIST 
     Patent Document 
     
         
         
           
             PATENT DOCUMENT 1: Japanese Patent Publication No 2007-255635 
             PATENT DOCUMENT 2: International Patent Publication No. WO2008/007647 
           
         
       
    
     SUMMARY OF THE INVENTION 
     The present disclosure relates to a friction drive belt including a compression rubber layer which is provided on an inner periphery of a belt body and transmits power between pulleys upon coming into contact with the pulleys, wherein the compression rubber layer includes a surface rubber layer including numerous pores on a pulley contact surface, and an inner rubber layer which is provided toward an inside of the belt relative to the surface rubber layer and whose storage modulus at 25° C. in a belt length direction is higher than that of the surface rubber layer and is in the range from 30 to 50 MPa. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG. 1  is a perspective view illustrating a V-ribbed belt according to an embodiment. 
         FIG. 2( a )  is an enlarged cross-sectional view of a principal portion of the V-ribbed belt of the embodiment in which hollow particles are used.  FIG. 2( b )  is an enlarged cross-sectional view of a principal portion of a V-ribbed belt of the embodiment in which a foaming agent is used. 
         FIG. 3  is a longitudinal cross-sectional view of a belt forming mold. 
         FIG. 4  is an enlarged longitudinal cross-sectional view of a portion of the belt forming mold. 
         FIG. 5  is an illustration showing a step of forming a multilayer member. 
         FIG. 6  is an illustration showing a step of setting the multilayer member in an outer mold. 
         FIG. 7  is an illustration showing a step of setting the outer mold outside an inner mold. 
         FIG. 8  is an illustration showing a step of forming a belt slab. 
         FIG. 9  is a diagram showing a layout of pulleys in an accessory drive belt transmission system for an automobile according to the embodiment. 
         FIG. 10  is a diagram showing a layout of pulleys in a multi-axis bending belt running test machine used to evaluate resistance to bending fatigue. 
         FIG. 11  is a diagram showing a layout of pulleys in a belt running test machine for a measurement of slip noise. 
     
    
    
     DESCRIPTION OF EMBODIMENTS 
     An embodiment will be described below in detail with reference to the drawings. 
       FIG. 1  shows a V-ribbed belt B (a friction drive belt) according to the embodiment. The V-ribbed belt B of this embodiment is used in, for example, an accessory drive belt transmission system provided in an engine room of an automobile. The V-ribbed belt B of this embodiment has a belt total length of 700-3000 mm, a belt width of 10-36 mm and a belt thickness of 4.0-5.0 mm. 
     The V-ribbed belt B of this embodiment includes a V-ribbed belt body  10  having a three-layer structure made of a compression rubber layer  11  provided on the inner periphery of the belt, an intermediate adhesion rubber layer  12 , and a backing rubber layer  13  provided on the outer periphery of the belt. The adhesion rubber layer  12  of the V-ribbed belt body  10  includes a cord  14  embedded therein in a spiral having pitches adjacent to each other along the belt width. 
     The compression rubber layer  11  has a plurality of V-ribs  15  rising inward relative to the inner periphery of the belt. The V-ribs  15  are each formed into a rib extending along the belt length and having a cross section in a substantially inverted triangular shape, and are arranged adjacent to each other along the belt width. Each of the V-ribs  15  has, for example, a rib height of 2.0-3.0 mm and a width of 1.0-3.6 mm at its root. The number of the V-ribs is, for example, from three to six (six in  FIG. 1 ). 
     The compression rubber layer  11  includes a surface rubber layer  11   a  formed into a layer shape extending along the entire pulley contact surface, and an inner rubber layer  11   b  provided toward the inside of the belt relative to the surface rubber layer  11   a . The surface rubber layer  11   a  has a thickness of 50-500 μm, for example. 
     Each of the surface rubber layer  11   a  and the inner rubber layer  11   b  included in the compression rubber layer  11  is made of a rubber composition which is cross-linked with a cross-linker by application of heat and pressure to a non-crosslinked rubber composition produced by blending various compounding ingredients into a base material rubber. 
     Examples of the base material rubber for the rubber composition forming each of the surface rubber layer  11   a  and the inner rubber layer  11   b  of the compression rubber layer  11  include: ethylene-α-olefin elastomers such as ethylene propylene copolymer (EPR), ethylene-propylene-diene terpolymer (EPDM), ethylene-octene copolymer, and ethylene-butene copolymer; chloroprene-rubber (CR); chlorosulfonated polyethylene rubber (CSM); and hydrogenated acrylonitrile rubber (H-NBR). Among the examples, an ethylene-α-olefin elastomer is preferably used as the base material rubber. The base material rubber may include either a single species or a mixture of two or more species. The rubber composition forming the surface rubber layer  11   a  and that forming the inner rubber layer  11   b  may be either the same or different from each other. 
     Examples of the compounding ingredients include reinforcing agents such as carbon blacks, softeners, processing aids, vulcanization aids, cross-linkers, vulcanization accelerators, resins for rubber compounding, and antioxidants. 
     Examples of the carbon blacks used as the reinforcing agents include: channel black; furnace black such as SAF, ISAF, N-339, HAF, N-351, MAF, FEF, SRF, GPF, ECF, and N-234; thermal black such as FT and MT; and acetylene black. Silica may also be used as the reinforcing agent. The reinforcing agent may include either a single species or two or more species. In order that resistance to wear and resistance to bending fatigue will be well balanced, 30-80 parts by mass of the reinforcing agent is preferably blended into 100 parts by mass of the base material rubber. 
     Examples of the softeners include: petroleum softeners; mineral oil-based softeners such as paraffin wax; and vegetable oil based-softeners such as castor oil, cottonseed oil, linseed oil, rapeseed oil, soybean oil, palm oil, coconut oil, peanut oil, Japan wax, rosin, and pine oil. The softener may be made of either a single species or two or more species. For example, 2-30 parts by mass of the softener is blended into 100 parts by mass of the base material rubber. 
     Examples of the processing aids include stearic acids. The processing aid may include either a single species or two or more species. For example, 0.5-5 parts by mass of the processing aid is blended into 100 parts by mass of the base material rubber. 
     Examples of the vulcanization aids include metal oxides such as magnesium oxide and zinc oxide (zinc white). The vulcanization aid may include either a single species or two or more species. For example, 1-10 parts by mass of the vulcanization aid is blended into 100 parts by mass of the base material rubber. 
     Examples of the cross-linkers include sulfur and organic peroxides. Sulfur or an organic peroxide may be used alone as the cross-linker. Both of sulfur and the organic peroxide may also be used in combination. For example, 0.5-4.0 parts by mass of sulfur as the cross-linker is blended into 100 parts by mass of the base material rubber. For example, 0.5-8 parts by mass of the organic peroxide as the cross-linker is blended into 100 parts by mass of the base material rubber. 
     Examples of the vulcanization accelerators include metal oxides, metal carbonates, fatty acids and the derivatives thereof. The vulcanization accelerator may include either a single species or two or more species. For example, 0.5-8 parts by mass of the vulcanization accelerator is blended into 100 parts by mass of the base material rubber. 
     Examples of the resins for rubber compounding include phenolic resin. The resin for rubber compounding may include either a single species or two or more species. For example, 0-20 parts by mass of the resin for rubber compounding is blended into 100 parts by mass of the base material rubber. 
     Examples of the antioxidants include amine-based agents, quinoline-based agents, hydroquinone derivatives, phenolic agents, phosphite-based agents. The antioxidant may include either a single species or two or more species. For example, 0-8 parts by mass of the antioxidant is blended into 100 parts by mass of the base material rubber. 
     Numerous pores  16  are formed on the pulley contact surface of the surface rubber layer  11   a , i.e. on the surfaces of the V-ribs  15 . The average pore size of the pores  16  is preferably 40-150 μm and more preferably 80-120 μm. The average pore size of the pores  16  is calculated based on a number-average pore size of 50-100 pores measured by means of a surface image. 
     As shown in  FIG. 2( a ) , the numerous pores  16  on the pulley contact surface of the surface rubber layer  11   a  may be made of partially cut away hollow particles  17  blended into the rubber composition forming the surface rubber layer  11   a . Examples of the hollow particles  17  include EXPANCEL 092-120 (manufacturer: Japan Fillite Co., Ltd, particle size: 28-38 μm), EXPANCEL 009-80 (manufacturer: Japan Fillite Co., Ltd, particle size: 18-24 μm), ADVANCELL EMH204 (manufacturer: Sekisui Chemical Co., Ltd., particle size: 23-29 μm), ADVANCELL EMS-026 (manufacturer: Sekisui Chemical Co., Ltd., particle size: 25-35 μm), MATSUMOTO MICROSPHERE F-80S (manufacturer: Matsumoto Yushi-Seiyaku Co., Ltd., particle size: 20-30 μm), and MATSUMOTO MICROSPHERE F-190D (manufacturer: Matsumoto Yushi-Seiyaku Co., Ltd., particle size: 30-40 μm). The particle size of the hollow particles  17  is preferably 10-45 μm and more preferably 18-40 μm. The hollow particles  17  are blended preferably in an amount of 0.5-10 parts by mass and more preferably in an amount of 1-5 parts by mass into 100 parts by mass of the base material rubber. 
     As shown in  FIG. 2( b ) , the numerous pores  16  on the pulley contact surface of the surface rubber layer  11   a  may be formed by partially cut away hollows produced by a foaming agent blended into the rubber composition forming the surface rubber layer  11   a . Examples of the foaming agent include CELLMIC CAP-500 (manufacturer: Sankyo Kasei Co., Ltd.). The foaming agent is blended preferably in an amount of 1-15 parts by mass and more preferably in an amount of 3-8 parts by mass into 100 parts by mass of the base material rubber. 
     The rubber composition forming the surface rubber layer  11   a  may contain short fibers. The short fibers are preferably oriented in the belt width direction. Part of the short fibers exposed at the pulley contact surface preferably has their ends protruding from the pulley contact surface. Examples of the short fibers include nylon short fibers, aramid short fibers, polyester short fibers, and cotton short fibers. For example, the short fibers may be manufactured through an adhesion treatment in which the fibers are soaked in a resorcinol formaldehyde latex aqueous solution (an RFL aqueous solution) and then heated. The short fibers have a length of 0.2-3.0 mm, for example. For example, 3-30 parts by mass of the short fibers are blended into 100 parts by mass of the base material rubber. The rubber composition forming the surface rubber layer  11   a  may not contain short fibers. 
     The surface rubber layer  11   a  has a storage modulus (E′) at 25° C. in the belt length direction ranging preferably 20-45 MPa, and more preferably 35-40 MPa. The storage modulus (E′) at 25° C. is measured in accordance with Japanese Industrial Standards (JIS) K6394. 
     The rubber composition forming the inner rubber layer  11   b  does not contain the hollow particles  17  and the foaming agent. Accordingly, the inner rubber layer  11   b  does not contain hollows similar to the ones that the surface rubber layer  11   a  contains. The rubber composition forming the inner rubber layer  11   b  preferably contains no short fibers. The storage modulus (E′) at 25° C. in the belt length direction of the inner rubber layer  11   b  is preferably higher than that of the surface rubber layer  11   a , and is preferably 30-50 MPa and more preferably 35-45 MPa. 
     The adhesion rubber layer  12  is formed into a band shape with a rectangular cross section and has a thickness of 1.0-2.5 mm, for example. The backing rubber layer  13  is also formed into a band shape with a rectangular cross section and has a thickness of 0.4-0.8 mm, for example. In order to reduce noise produced between the belt back face and a flat pulley in contact with the belt back face, the surface of the backing rubber layer  13  preferably has a transferred weave pattern of woven fabric. 
     Each of the adhesion rubber layer  12  and the backing rubber layer  13  is preferably made of a crosslinked rubber composition which is cross-linked with a cross-linker by application of heat and pressure to a non-crosslinked rubber composition produced by blending various compounding ingredients into base material rubber. In order to reduce adhesion produced by contact between the belt back face and the flat pulley, the backing rubber layer  13  is preferably made of a rubber composition which is slightly harder than that of the adhesion rubber layer  12 . 
     Examples of the base material rubber for the rubber composition forming the adhesion rubber layer  12  and the backing rubber layer  13  include ethylene-α-olefin elastomers, chloroprene-rubber (CR), chlorosulfonated polyethylene rubber (CSM) and hydrogenated acrylonitrile rubber (H-NBR). The base material rubber of the adhesion rubber layer  12  and the backing rubber layer  13  is preferably the same as that of the compression rubber layer  11 . 
     In a manner similar to the compression rubber layer  11 , examples of the compounding ingredients include reinforcing agents such as carbon blacks, softeners, processing aids, vulcanization aids, cross-linkers, vulcanization accelerators, resins for rubber compounding, and antioxidants. 
     The rubber compositions forming the inner rubber layer  11   b  of the compression rubber layer  11 , the adhesion rubber layer  12 , and the backing rubber layer  13  may be either different from each other or the same in constitution. 
     The cord  14  is made of twisted yarn of polyester fibers (PET), polyethylene naphthalate fibers (PEN), aramid fibers, vinylon fibers, etc. In order that the cord  14  has adhesion to the V-ribbed belt body  10 , the cord  14  is subjected to an adhesion treatment in which the cord is soaked in an RFL aqueous solution and then heated and/or an adhesion treatment in which the cord is soaked in rubber cement and then dried, prior to molding the V-ribbed belt. 
     Meanwhile, there is a growing need for alleviation of noise produced in traveling automobiles. Such a need has created demands for a V-ribbed belt running in an engine room to reduce slip noise generated in running of the V-ribbed belt in a wet state and to alleviate reduction of power transmission capacity in running of the V-ribbed belt in a wet state. To meet the demands, in the V-ribbed belt B having the structure described in the embodiment, the compression rubber layer  11  includes the surface rubber layer  11   a  and the inner rubber layer  11   b , the numerous pores  16  are formed on the pulley contact surface of the surface rubber layer  11   a , the storage modulus (E′) at 25° C. in the belt length direction of the inner rubber layer  11   b  is higher than that of the surface rubber layer  11   a  and is 30-50 MPa. This structure can reduce slip noise generated in running of the V-ribbed belt in a wet state and alleviate reduction of power transmission capacity in running of the V-ribbed belt in a wet state. 
     A method for fabricating the V-ribbed belt B of the embodiment will be described next. 
     A belt forming mold  20  is used to fabricate the V-ribbed belt B of the embodiment. As shown in  FIGS. 3 and 4 , the belt forming mold  20  includes a cylindrical inner mold  21  and a cylindrical outer mold  22 , which are provided concentrically. 
     In this belt forming mold  20 , the inner mold  21  is made of a flexible material such as rubber. The outer mold  22  is made of a rigid material such as a metal. The inner periphery surface of the outer mold  22  serves as a molding surface, and grooves  23  for forming the V-ribs are provided in the axial direction at regular intervals on the inner periphery surface of the outer mold  22 . The outer mold  22  is provided with a temperature control mechanism which allows a heating medium such as water vapor or a cooling medium such as water to flow. This belt forming mold  20  is provided with a pressurizing means for pressurizing and expanding the inner mold  21  from the inside. 
     In fabrication of the V-ribbed belt B of this embodiment, non-crosslinked rubber sheets  11   a ′ and  11   b ′ for the surface rubber layer and the inner rubber layer of the compression rubber layer  11  are first produced by blending the compounding agents into the base material rubber, kneading the resultant blend with a kneading machine such as a kneader and a Banbury mixer, and molding the resultant non-crosslinked rubber composition into a sheet shape by calender molding and the like. Non-crosslinked rubber sheets  12 ′ and  13 ′ for the adhesion rubber layer and the backing rubber layer are also produced in a similar manner. Twisted yarn  14 ′ for forming the cord is subjected to the adhesion treatment in which the yarn is soaked in an RFL aqueous solution and then heated, and thereafter to the adhesion treatment in which the yarn is soaked in rubber cement and then dried. 
     Then, as shown in  FIG. 5 , a rubber sleeve  25  is placed on the outer periphery of a cylindrical drum  24  having a smooth surface. Thereafter, the non-crosslinked rubber sheet  13 ′ for the backing rubber layer and the non-crosslinked rubber sheet  12 ′ for the adhesion rubber layer are wrapped around the rubber sleeve  25  in this order to form layers. The twisted yarn  14 ′ for the cord is winded around the resultant layers in a helical manner with respect to the cylindrical inner mold  21 . Further, the non-crosslinked rubber sheet  12 ′ for the adhesion rubber layer, the non-crosslinked rubber sheet  11   b ′ for the inner rubber layer of the compression rubber layer  11 , and the non-crosslinked rubber sheet  11   a ′ for the surface rubber layer of the compression rubber layer  11  are wrapped around over the twisted yarn  14 ′ in this order, thereby producing a multilayer member  10 ′. 
     The rubber sleeve  25  on which the multilayer member  10 ′ is formed is subsequently removed from the cylindrical drum  24 , and then put inside the outer mold  22 , as shown in  FIG. 6 . 
     Next, as shown in  FIG. 7 , the inner mold  21  is positioned inside the rubber sleeve  25  set in the outer mold  22 , and then, hermetically sealed. 
     The outer mold  22  is heated and the inner mold  21  is pressurized by introducing, for example, high-pressure air into its hermetically-sealed inner space. In this step, as shown in  FIG. 8 , the inner mold  21  expands and the non-crosslinked rubber sheets  11   a ′,  11   b ′,  12 ′ and  13 ′ for molding belt of the multilayer member  10 ′ are compressed on the molding surface of the outer mold  22 . At the same time, cross-linking is promoted in the sheets, and the sheets are integrated and combined with the twisted yarn  14 ′. Further, the hollow particles  17  or the foaming agent contained in the non-crosslinked rubber sheet  11   a ′ forms numerous hollows in the portion corresponding to the surface rubber  11   a . Through these steps, a belt slab S in a cylindrical shape is formed. The molding temperature of the belt slab S is, for example, 100-180° C., the molding pressure thereof is, for example, 0.5-2.0 MPa, and the molding time is, for example, 10-60 minutes. 
     The inner space of the inner mold  21  is reduced in pressure to be released from the hermetically sealed state, and the belt slab S formed between the inner mold  21  and the outer mold  22  with the rubber sleeve  25  interposed therebetween is removed. The belt slab S is cut into rings having a predetermined width, and each ring is turned inside out, thereby obtaining the V-ribbed belt B. The outer periphery of the belt slab S, i.e., the surface having the V-ribs  15  may be grinded, if necessary. This grinding partially cuts away the hollow particles  17  contained in the rubber composition forming the surface rubber layer  11   a  or the hollows formed by the foaming agent blended in the rubber composition forming the surface rubber layer  11   a , thereby ensuring exposure of the pores  16  at the surface having the V-ribs  15 . 
       FIG. 9  shows a layout of pulleys of an accessory drive belt transmission system  30  for an automobile using the V-ribbed belt B of this embodiment. This accessory drive belt transmission system  30  is a serpentine drive type system in which the V-ribbed belt B is allowed to run around six pulleys including four ribbed pulleys and two flat pulleys to transmit power. 
     The accessory drive belt transmission system  30  includes: a power steering pulley  31  which is an uppermost ribbed pulley; an AC generator pulley  32  which is a ribbed pulley disposed below the power steering pulley  31 ; a tensioner pulley  33  which is a flat pulley disposed downwardly leftward of the power steering pulley  31 ; a water-pump pulley  34  which is a flat pulley disposed below the tensioner pulley  33 ; a crankshaft pulley  35  which is a ribbed pulley disposed downwardly leftward of the tensioner pulley  33 ; and an air-conditioner pulley  36  which is a ribbed pulley disposed downwardly rightward of the crankshaft pulley  35 . These pulleys are made of, for example, a pressed metal product, a casting product, or a resin molding product made of a nylon resin or phenolic resin, and their pulley diameters are 50-150 mm. 
     In the accessory drive belt transmission system  30 , the V-ribbed belt B is allowed to run sequentially around the following components: the power steering pulley  31  with the surface having the V-ribs  15  in contact with the power steering pulley  31 ; the tensioner pulley  33  with the belt back face in contact with the tensioner pulley  33 ; the crankshaft pulley  35  and then the air-conditioner pulley  36  with the surface having the V-ribs  15  in contact with the pulleys  35  and  36 ; the water-pump pulley  34  with the belt back face in contact with the water-pump pulley  34 ; the AC generator pulley  32  with the surface having the V-ribs  15  in contact with the AC generator pulley  32 ; and then the power steering pulley  31  again. Belt span lengths which are the lengths of the parts of the V-ribbed belt B between the pulleys are 50-300 mm, for example. Misalignment produced between the pulleys is 0-2°. 
     Though the V-ribbed belt B is applied as the friction drive belt in this embodiment, the present disclosure is not particularly limited to this embodiment. A raw-edge type V-belt may be applicable to the present disclosure. 
     Though the V-ribbed belt body  10  of this embodiment is constituted by the compression rubber layer  11 , the adhesion rubber layer  12 , and the backing rubber layer  13 , the present disclosure is not particularly limited to this embodiment. The V-ribbed belt body  10  may be constituted by the compression rubber layer  11 , the adhesion rubber layer  12 , and reinforcement fabric, which is provided in place of the backing rubber layer  13 . This reinforcement fabric is made of, for example, woven fabric, knitted fabric, or unwoven fabric made of fibers such as cotton fibers, polyamide fibers, polyester fibers, and aramid fibers. 
     Though the accessory drive belt transmission system  30  is described as the belt transmission system in this embodiment, the present disclosure is not particularly limited to this embodiment. The present disclosure is applicable to belt transmission systems for general industries, for example. 
     EXAMPLES 
     Preparation of Materials for Belt 
     &lt;Rubber Compositions for Surface Rubber Layer of Compression Rubber Layer&gt; 
     Each of surface rubbers 1-10, as will be described below, was prepared as the rubber composition for the surface rubber layer of the compression rubber layer. The constitution of each of surface rubbers 1-10 is also shown in Table 1 or 2. 
     —Surface Rubber 1— 
     First, 100 parts by mass of EPDM (manufacturer: JSR Corporation, trade name: EP22) used as the base material rubber was blended with 80 parts by mass of an HAF carbon black (manufacturer: Tokai Carbon Co., Ltd., trade name: SEAST 3), 8 parts by mass of paraffinic oil (manufacturer: Sun Oil Company, trade name: SUNPAR 2280), 1 part by mass of a processing aid (manufacturer: NOF Corporation, trade name: STEARIC ACID CAMELLIA), 5 parts by mass of a vulcanization aid (manufacturer: Sakai Chemical Industry Co., Ltd., trade name: Zinc White No. 1), 2.3 parts by mass of a vulcanizer (manufacturer: Hosoi Chemical Industry Co., Ltd., trade name OIL SULFUR), 4 parts by mass of a vulcanization accelerator (manufacturer: Ouchi Shinko Chemical Industrial Co., Ltd., trade name: EP-150), 3 parts by mass of a resin for rubber compounding (manufacturer: Sumitomo Bakelite Co., Ltd., trade name: SUMILITERESIN PR-13355), and 5 parts by mass of hollow particles (manufacturer: Sekisui Chemical Co., Ltd., trade name: ADVANCELL EMS-026). The resultant blend was kneaded with a Banbury mixer and the kneaded blend was then rolled with calender rolls, thereby producing a non-crosslinked rubber sheet as surface rubber 1. 
     —Surface Rubber 2— 
     A non-crosslinked rubber sheet as surface rubber 2 was produced by the same method as that of surface rubber 1 except for changing the amount (with respect to 100 parts by mass of the base material rubber) of the paraffinic oil to 4 parts by mass, the vulcanization accelerator to 6 parts by mass, and the resin for rubber compounding to 10 parts by mass. 
     —Surface Rubber 3— 
     A non-crosslinked rubber sheet as surface rubber 3 was produced by the same method as that of surface rubber 1 except for changing the amount (with respect to 100 parts by mass of the base material rubber) of the HAF carbon black to 70 parts by mass, the paraffinic oil to 5 parts by mass, and the resin for rubber compounding to 5 parts by mass, and blending 5 parts by mass of a foaming agent (manufacturer: Sankyo Kasei Co., Ltd., trade name: CELLMIC CAP-500) as a substitute for the hollow particles into 100 parts by mass of the base material rubber. 
     —Surface Rubber 4— 
     A non-crosslinked rubber sheet as surface rubber 4 was produced by the same method as that of surface rubber 1 except for changing the amount (with respect to 100 parts by mass of the base material rubber) of the HAF carbon black to 70 parts by mass. 
     —Surface Rubber 5— 
     A non-crosslinked rubber sheet as surface rubber 5 was produced by the same method as that of surface rubber 1 except for changing the amount (with respect to 100 parts by mass of the base material rubber) of the HAF carbon black to 90 parts by mass, the paraffinic oil to 5 parts by mass, and the resin for rubber compounding to 5 parts by mass. 
     —Surface Rubber 6— 
     A non-crosslinked rubber sheet as surface rubber 6 was produced by the same method as that of surface rubber 2 except that no hollow particles were blended into the base material rubber. 
     —Surface Rubber 7— 
     A non-crosslinked rubber sheet as surface rubber 7 was produced by the same method as that of surface rubber 2 except for changing the amount (with respect to 100 parts by mass of the base material rubber) of the hollow particles to 0.5 parts by mass. 
     —Surface Rubber 8— 
     A non-crosslinked rubber sheet as surface rubber 8 was produced by the same method as that of surface rubber 2 except for changing the amount (with respect to 100 parts by mass of the base material rubber) of the hollow particles to 10 parts by mass. 
     —Surface Rubber 9— 
     A non-crosslinked rubber sheet as surface rubber 9 was produced by the same method as that of surface rubber 2 except for changing the amount (with respect to 100 parts by mass of the base material rubber) of the hollow particles to 12 parts by mass and the resin for rubber compounding to 13 parts by mass. 
     —Surface Rubber 10— 
     A non-crosslinked rubber sheet as surface rubber 10 was produced by the same method as that of surface rubber 1 except that 25 parts by mass of nylon short fibers (manufacturer: Asahi Kasei Corporation, trade name: LEONA 66, fiber length: 1 mm) were blended into 100 parts by mass of the base material rubber, in addition to the ingredients contained in surface rubber 1. 
     
       
         
               
               
             
               
               
               
               
               
               
               
             
               
               
               
               
               
               
               
             
               
               
               
               
               
               
             
           
               
                   
                 TABLE 1 
               
             
             
               
                   
                   
               
               
                   
                 Surface rubber 
               
             
          
           
               
                 — 
                 Manufacturer/Trade name 
                 1 
                 2 
                 3 
                 4 
                 5 
               
               
                   
               
             
          
           
               
                 EPDM 
                 JSR Corporation/EP22 
                 100 
                 100 
                 100 
                 100 
                 100 
               
               
                 HAF carbon black 
                 Tokai Carbon Co., Ltd./SEAST 3 
                 80 
                 80 
                 70 
                 70 
                 90 
               
               
                 Paraffinic oil 
                 Sun Oil Company/SUNPAR 2280 
                 8 
                 4 
                 5 
                 8 
                 5 
               
               
                 Processing aid 
                 NOF Corporation/ 
                 1 
                 1 
                 1 
                 1 
                 1 
               
               
                   
                 STEARIC ACID CAMELLIA 
               
               
                 Vulcanization aid 
                 Sakai Chemical Industry Co., Ltd./ 
                 5 
                 5 
                 5 
                 5 
                 5 
               
               
                   
                 Zinc White No. 1 
               
               
                 Vulcanizer 
                 Hosoi Chemical Industry Co., Ltd./ 
                 2.3 
                 2.3 
                 2.3 
                 2.3 
                 2.3 
               
               
                   
                 OIL SULFUR 
               
               
                 Vulcanization 
                 Ouchi Shinko Chemical Industrial 
                 4 
                 6 
                 4 
                 4 
                 4 
               
               
                 accelerator 
                 Co., Ltd./EP-150 
               
               
                 Resin for rubber 
                 Sumitomo Bakelite Co., Ltd./ 
                 3 
                 10 
                 5 
                 3 
                 5 
               
               
                 compounding 
                 SUMILITERESIN PR-13355 
               
               
                 Hollow particles 
                 Sekisui Chemical Co., Ltd./ 
                 5 
                 5 
                   
                 5 
                 5 
               
               
                   
                 ADVANCELL EMS-026 
               
               
                 Foaming agent 
                 Sankyo Kasei Co., Ltd./ 
                   
                   
                 5 
               
               
                   
                 CELLMIC CAP-500 
                   
               
               
                 Total 
                 — 
                 208.3 
                 213.3 
                 197.3 
                 198.3 
                 217.3 
               
             
          
           
               
                 Storage modulus E′ (MPa) 
                 28.6 
                 43.6 
                 33.6 
                 26.4 
                 36.5 
               
               
                 Average pore size (μm) 
                 86 
                 82 
                 85 
                 89 
                 95 
               
               
                   
               
             
          
         
       
     
     
       
         
               
               
             
               
               
               
               
               
               
               
             
               
               
               
               
               
               
               
             
               
               
               
               
               
               
             
           
               
                   
                 TABLE 2 
               
             
             
               
                   
                   
               
               
                   
                 Surface rubber 
               
             
          
           
               
                 — 
                 Manufacturer/Trade name 
                 6 
                 7 
                 8 
                 9 
                 10 
               
               
                   
               
             
          
           
               
                 EPDM 
                 JSR Corporation/EP22 
                 100 
                 100 
                 100 
                 100 
                 100 
               
               
                 HAF carbon black 
                 Tokai Carbon Co., Ltd./SEAST 3 
                 80 
                 80 
                 80 
                 80 
                 80 
               
               
                 Paraffinic oil 
                 Sun Oil Company/SUNPAR 2280 
                 4 
                 4 
                 4 
                 4 
                 8 
               
               
                 Processing aid 
                 NOF Corporation/ 
                 1 
                 1 
                 1 
                 1 
                 1 
               
               
                   
                 STEARIC ACID CAMELLIA 
               
               
                 Vulcanization aid 
                 Sakai Chemical Industry Co., Ltd./ 
                 5 
                 5 
                 5 
                 5 
                 5 
               
               
                   
                 Zinc White No. 1 
               
               
                 Vulcanizer 
                 Hosoi Chemical Industry Co., Ltd./ 
                 2.3 
                 2.3 
                 2.3 
                 2.3 
                 2.3 
               
               
                   
                 OIL SULFUR 
               
               
                 Vulcanization 
                 Ouchi Shinko Chemical Industrial 
                 6 
                 6 
                 6 
                 6 
                 4 
               
               
                 accelerator 
                 Co., Ltd./EP-150 
               
               
                 Resin for rubber 
                 Sumitomo Bakelite Co., Ltd./ 
                 10 
                 10 
                 10 
                 13 
                 3 
               
               
                 compounding 
                 SUMILITERESIN PR-13355 
               
               
                 Hollow particles 
                 Sekisui Chemical Co., Ltd./ 
                   
                 0.5 
                 10 
                 12 
                 5 
               
               
                   
                 ADVANCELL EMS-026 
               
               
                 Nylon short fibers 
                 Asahi Kasei Corporation/ 
                   
                   
                   
                   
                 25 
               
               
                   
                 LEONA 66, Fiber length 1 mm 
                   
               
               
                 Total 
                 — 
                 208.3 
                 208.8 
                 218.3 
                 223.3 
                 233.3 
               
             
          
           
               
                 Storage modulus E′ (MPa) 
                 47.7 
                 44.3 
                 35.7 
                 27.4 
                 35.2 
               
               
                 Average pore size (μm) 
                 — 
                 92 
                 84 
                 92 
                 89 
               
               
                   
               
             
          
         
       
     
     &lt;Rubber Compositions for Inner Rubber Layer of Compression Rubber Layer&gt; 
     Each of inner rubbers 1-6, as will be described below, was prepared as the rubber composition for the inner rubber layer of the compression rubber layer. The constitution of each of inner rubbers 1-6 is also shown in Table 3. 
     Inner Rubber 1— 
     First, 100 parts by mass of EPDM (manufacturer: JSR Corporation, trade name: EP22) used as the base material rubber was blended with 70 parts by mass of an HAF carbon black (manufacturer: Tokai Carbon Co., Ltd., trade name: SEAST 3), 5 parts by mass of paraffinic oil (manufacturer: Sun Oil Company, trade name: SUNPAR 2280), 1 part by mass of a processing aid (manufacturer: NOF Corporation, trade name: STEARIC ACID CAMELLIA), 5 parts by mass of a vulcanization aid (manufacturer: Sakai Chemical Industry Co., Ltd., trade name: Zinc White No. 1), 2.3 parts by mass of a vulcanizer (manufacturer: Hosoi Chemical Industry Co., Ltd., trade name OIL SULFUR), 4 parts by mass of a vulcanization accelerator (manufacturer: Ouchi Shinko Chemical Industrial Co., Ltd., trade name: EP-150), and 1.7 parts by mass of a resin for rubber compounding (manufacturer: Sumitomo Bakelite Co., Ltd., trade name: SUMILITERESIN PR-13355). The resultant blend was kneaded with a Banbury mixer and the kneaded blend was then rolled with calender rolls, thereby producing a non-crosslinked rubber sheet as inner rubber 1. 
     —Inner Rubber 2— 
     A non-crosslinked rubber sheet as inner rubber 2 was produced by the same method as that of inner rubber 1 except for changing the amount (with respect to 100 parts by mass of the base material rubber) of the HAF carbon black to 80 parts by mass, the paraffinic oil to 4 parts by mass, the vulcanization accelerator to 6 parts by mass, and the resin for rubber compounding to 10 parts by mass. 
     —Inner Rubber 3— 
     A non-crosslinked rubber sheet as inner rubber 3 was produced by the same method as that of inner rubber 1 except for changing the amount (with respect to 100 parts by mass of the base material rubber) of the resin for rubber compounding to 5 parts by mass. 
     —Inner Rubber 4— 
     A non-crosslinked rubber sheet as inner rubber 4 was produced by the same method as that of inner rubber 1 except for changing the amount (with respect to 100 parts by mass of the base material rubber) of the resin for rubber compounding to 5 parts by mass, and further adding 5 parts by mass of hollow particles (manufacturer: Sekisui Chemical Co., Ltd., trade name: ADVANCELL EMS-026) with respect to 100 parts by mass of the base material rubber. 
     —Inner rubber 5— 
     A non-crosslinked rubber sheet as inner rubber 5 was produced by the same method as that of inner rubber 1 except for changing the amount (with respect to 100 parts by mass of the base material rubber) of the HAF carbon black to 60 parts by mass and the paraffinic oil to 10 parts by mass. 
     —Inner rubber 6— 
     A non-crosslinked rubber sheet as inner rubber 6 was produced by the same method as that of inner rubber 1 except for changing the amount (with respect to 100 parts by mass of the base material rubber) of the HAF carbon black to 90 parts by mass, the paraffinic oil to 4 parts by mass, the vulcanizer to 2.5 parts by mass, the vulcanization accelerator to 6 parts by mass of, and the resin for rubber compounding to 10 parts by mass. 
     
       
         
               
               
             
               
               
               
               
               
               
               
               
             
               
               
               
               
               
               
               
               
             
               
               
               
               
               
               
               
             
           
               
                   
                 TABLE 3 
               
             
             
               
                   
                   
               
               
                   
                 Inner rubber 
               
             
          
           
               
                 — 
                 Manufacturer/Trade name 
                 1 
                 2 
                 3 
                 4 
                 5 
                 6 
               
               
                   
               
             
          
           
               
                 EPDM 
                 JSR Corporation/EP22 
                 100 
                 100 
                 100 
                 100 
                 100 
                 100 
               
               
                 HAF carbon black 
                 Tokai Carbon Co., Ltd./SEAST 3 
                 70 
                 80 
                 70 
                 70 
                 60 
                 90 
               
               
                 Paraffinic oil 
                 Sun Oil Company/SUNPAR 2280 
                 5 
                 4 
                 5 
                 5 
                 10 
                 4 
               
               
                 Processing aid 
                 NOF Corporation/ 
                 1 
                 1 
                 1 
                 1 
                 1 
                 1 
               
               
                   
                 STEARIC ACID CAMELLIA 
               
               
                 Vulcanization aid 
                 Sakai Chemical Industry Co., Ltd./ 
                 5 
                 5 
                 5 
                 5 
                 5 
                 5 
               
               
                   
                 Zinc White No. 1 
               
               
                 Vulcanizer 
                 Hosoi Chemical Industry Co., Ltd./ 
                 2.3 
                 2.3 
                 2.3 
                 2.3 
                 2.3 
                 2.5 
               
               
                   
                 OIL SULFUR 
               
               
                 Vulcanization 
                 Ouchi Shinko Chemical Industrial 
                 4 
                 6 
                 4 
                 4 
                 4 
                 6 
               
               
                 accelerator 
                 Co., Ltd./EP-150 
               
               
                 Resin for rubber 
                 Sumitomo Bakelite Co., Ltd./ 
                 1.7 
                 10 
                 5 
                 5 
                 1.7 
                 10 
               
               
                 compounding 
                 SUMILITERESIN PR-13355 
               
               
                 Hollow particles 
                 Sekisui Chemical Co., Ltd./ 
                   
                   
                   
                 5 
               
               
                   
                 ADVANCELL EMS-026 
                   
               
               
                 Total 
                 — 
                 189.0 
                 208.3 
                 192.3 
                 197.3 
                 184.0 
                 218.5 
               
             
          
           
               
                 Storage modulus E′ (MPa) 
                 32.6 
                 47.7 
                 36.1 
                 35.5 
                 27.8 
                 51.3 
               
               
                 Average pore size (μm) 
                 — 
                 — 
                 — 
                 94 
                 — 
                 — 
               
               
                   
               
             
          
         
       
     
     &lt;Rubber Compositions for Adhesion Rubber Layer and Backing Rubber Layer, and Twisted Yarn for Cord&gt; 
     A non-crosslinked rubber sheet made of an EPDM rubber composition was produced as a rubber composition for the adhesion rubber layer, and a non-crosslinked rubber sheet made of an EPDM rubber composition was produced as a rubber composition for the backing rubber layer. 
     Twisted yarn made of polyester fibers with the structure of 1,100 dtex/2×3 (the number of second twists: 9.5 T/10 cm (Z), the number of first twists: 2.19 T/10 cm, manufacturer: Teijin Limited) was used for the cord. The twisted yarn was sequentially subjected to: a treatment in which the twisted yarn was soaked in a toluene solution containing 20% by mass (solid content concentration) of isocyanate and then heat-dried at 240° C. for 40 seconds; a treatment in which the twisted yarn was soaked in an RFL aqueous solution and then heat-dried at 200° C. for 80 seconds; and a treatment in which the twisted yarn was soaked in rubber cement prepared by dissolving the rubber composition for the adhesion rubber layer in toluene and then heat-dried at 60° C. for 40 seconds. 
     (V-Ribbed Belt) 
     V-ribbed belts of Examples 1-15 and Comparative Examples 1-6, as will be described below, were fabricated for test evaluation. The configurations of the V-ribbed belts are shown in Tables 4-9. 
     Example 1 
     The V-ribbed belt of Example 1 was fabricated by a method similar to the fabrication method of the embodiment, using surface rubber 1 as the rubber composition for the surface rubber layer of the compression rubber layer, inner rubber 1 as the rubber composition for the inner rubber layer of the compression rubber layer, the rubber composition for the adhesion rubber layer, the rubber composition for the backing rubber layer, and the twisted yarn for the cord. 
     The V-ribbed belt of Example 1 had a belt total length of 1117 mm, a belt thickness of 4.3 mm, a V-rib height of 2.0 mm, and three V-ribs (belt width: 10.68 mm). The surface rubber layer of the V-ribbed belt of Example 1 had a thickness of 400 μm. 
     Example 2 
     The V-ribbed belt of Example 2 was fabricated by the same method as that of Example 1 except that surface rubber 2 was used as the rubber composition for the surface rubber layer of the compression rubber layer and inner rubber 2 was used as the rubber composition for the inner rubber layer of the compression rubber layer. 
     Example 3 
     The V-ribbed belt of Example 3 was fabricated by the same method as that of Example 1 except that surface rubber 3 was used as the rubber composition for the surface rubber layer of the compression rubber layer and inner rubber 3 was used as the rubber composition for the inner rubber layer of the compression rubber layer. 
     Example 4 
     The V-ribbed belt of Example 4 was fabricated by the same method as that of Example 1 except that the surface rubber layer had a thickness of 40 μm. 
     Example 5 
     The V-ribbed belt of Example 5 was fabricated by the same method as that of Example 1 except that the surface rubber layer had a thickness of 60 μm. 
     Example 6 
     The V-ribbed belt of Example 6 was fabricated by the same method as that of Example 1 except that the surface rubber layer had a thickness of 450 μm. 
     Example 7 
     The V-ribbed belt of Example 7 was fabricated by the same method as that of Example 1 except that the surface rubber layer had a thickness of 550 μm. 
     Example 8 
     The V-ribbed belt of Example 8 was fabricated by the same method as that of Example 1 except that surface rubber 1 was used as the rubber composition for the surface rubber layer of the compression rubber layer, inner rubber 3 was used as the rubber composition for the inner rubber layer of the compression rubber layer, and the storage modulus E′ in the belt length direction of the surface rubber layer, which will be described later, and the average pore size of the pores were set at 35.7 MPa and 44 μm, respectively, by regulating the molding pressure. 
     Example 9 
     The V-ribbed belt of Example 9 was fabricated by the same method as that of Example 8 except that the storage modulus E′ in the belt length direction of the surface rubber layer and the average pore size of the pores were set at 25.4 MPa and 147 μm, respectively, by regulating the molding pressure. 
     Example 10 
     The V-ribbed belt of Example 10 was fabricated by the same method as that of Example 8 except that the storage modulus E′ in the belt length direction of the surface rubber layer and the average pore size of the pores were set at 23.4 MPa and 169 μm, respectively, by regulating the molding pressure. 
     Example 11 
     The V-ribbed belt of Example 11 was fabricated by the same method as that of Example 2 except that surface rubber 7 was used as the rubber composition for the surface rubber layer of the compression rubber layer. 
     Example 12 
     The V-ribbed belt of Example 12 was fabricated by the same method as that of Example 2 except that surface rubber 8 was used as the rubber composition for the surface rubber layer of the compression rubber layer. 
     Example 13 
     The V-ribbed belt of Example 13 was fabricated by the same method as that of Example 2 except that surface rubber 9 was used as the rubber composition for the surface rubber layer of the compression rubber layer. 
     Comparative Example 1 
     The V-ribbed belt of Comparative Example 1 was fabricated by the same method as that of Example 1 except that inner rubber 3 was used as the rubber composition for the surface rubber layer of the compression rubber layer and as the rubber composition for the inner rubber layer of the compression rubber layer. The compression rubber layer of Comparative Example 1 had a single layer structure made of inner rubber 3. 
     Comparative Example 2 
     The V-ribbed belt of Comparative Example 2 was fabricated by the same method as that of Example 1 except that inner rubber 4 was used as the rubber composition for the surface rubber layer of the compression rubber layer and as the rubber composition for the inner rubber layer of the compression rubber layer. The compression rubber layer of Comparative Example 2 had a single layer structure made of inner rubber 4. 
     Comparative Example 3 
     The V-ribbed belt of Comparative Example 3 was fabricated by the same method as that of Example 1 except that surface rubber 4 was used as the rubber composition for the surface rubber layer of the compression rubber layer and inner rubber 5 was used as the rubber composition for the inner rubber layer of the compression rubber layer. 
     Comparative Example 4 
     The V-ribbed belt of Comparative Example 4 was fabricated by the same method as that of Example 1 except that surface rubber 2 was used as the rubber composition for the surface rubber layer of the compression rubber layer and inner rubber 6 was used as the rubber composition for the inner rubber layer of the compression rubber layer. 
     Comparative Example 5 
     The V-ribbed belt of Comparative Example 5 was fabricated by the same method as that of Example 1 except that surface rubber 5 was used as the rubber composition for the surface rubber layer of the compression rubber layer and inner rubber 1 was used as the rubber composition for the inner rubber layer of the compression rubber layer. 
     Comparative Example 6 
     The V-ribbed belt of Comparative Example 6 was fabricated by the same method as that of Example 8 except that the storage modulus E′ in the belt length direction of the surface rubber layer and the average pore size of the pores were set at 41.2 MPa and 35 μm, respectively, by regulating the molding pressure. 
     Comparative Example 7 
     The V-ribbed belt of Comparative Example 7 was fabricated by the same method as that of Example 2 except that surface rubber 6 was used as the rubber composition for the surface rubber layer of the compression rubber layer. 
     Comparative Example 8 
     The V-ribbed belt of Comparative Example 8 was fabricated by the same method as that of Example 1 except that surface rubber 10 was used as the rubber composition for the surface rubber layer of the compression rubber layer. 
     
       
         
               
               
               
               
             
               
               
               
               
             
           
               
                   
                 TABLE 4 
               
               
                   
                   
               
               
                   
                 Example 1 
                 Example 2 
                 Example 3 
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                 Surface rubber layer 
                 Surface 
                 Surface 
                 Surface 
               
               
                   
                 rubber 1 
                 rubber 2 
                 rubber 3 
               
               
                 Thickness of surface rubber 
                 400 
                 400 
                 400 
               
               
                 layer (μm) 
               
               
                 E′ (MPa) of surface rubber layer 
                 28.6 
                 43.6 
                 33.6 
               
               
                 Inner rubber layer 
                 Inner 
                 Inner 
                 Inner 
               
               
                   
                 rubber 1 
                 rubber 2 
                 rubber 3 
               
               
                 E′ (MPa) of inner rubber layer 
                 32.6 
                 47.7 
                 36.1 
               
               
                 Means for forming pores 
                 Hollow 
                 Hollow 
                 Foaming 
               
               
                   
                 particles 
                 particles 
                 agent 
               
               
                 Average pore size (μm) 
                 86 
                 82 
                 85 
               
               
                 Bending fatigue lifetime 
                 1000 or 
                 960 
                 1000 or 
               
               
                 (hours) 
                 more 
                   
                 more 
               
               
                 Slip noise evaluation 
                 None 
                 None 
                 Low 
               
               
                   
               
             
          
         
       
     
     
       
         
               
               
               
               
               
               
             
               
               
               
               
               
               
             
           
               
                   
                 TABLE 5 
               
               
                   
                   
               
               
                   
                 Comparative 
                 Comparative 
                 Comparative 
                 Comparative 
                 Comparative 
               
               
                   
                 Example 1 
                 Example 2 
                 Example 3 
                 Example 4 
                 Example 5 
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                 Surface rubber layer 
                 Inner rubber 3 
                 Inner rubber 4 
                 Surface rubber 4 
                 Surface rubber 2 
                 Surface rubber 5 
               
               
                 Thickness of surface rubber 
                 400 
                 400 
                 400 
                 400 
                 400 
               
               
                 layer (μm) 
               
               
                 E′ (MPa) of surface rubber 
                 36.1 
                 35.5 
                 26.4 
                 43.6 
                 36.5 
               
               
                 layer 
               
               
                 Inner rubber layer 
                 Inner rubber 3 
                 Inner rubber 4 
                 Inner rubber 5 
                 Inner rubber 6 
                 Inner rubber 1 
               
               
                 E′ (MPa) of inner rubber layer 
                 36.1 
                 35.5 
                 27.8 
                 51.3 
                 32.6 
               
               
                 Means for forming pores 
                 — 
                 Hollow 
                 Hollow 
                 Hollow 
                 Hollow 
               
               
                   
                   
                 particles 
                 particles 
                 particles 
                 particles 
               
               
                 Average pore size (μm) 
                 — 
                 94 
                 89 
                 82 
                 95 
               
               
                 Bending fatigue lifetime 
                 1000 or more 
                 648 
                 1000 or more 
                 600 
                 720 
               
               
                 (hours) 
               
               
                 Slip noise evaluation 
                 Loud 
                 None 
                 Loud 
                 None 
                 None 
               
               
                   
               
             
          
         
       
     
     
       
         
               
               
               
               
               
               
             
           
               
                 TABLE 6 
               
               
                   
               
               
                   
                 Example 4 
                 Example 5 
                 Example 1 
                 Example 6 
                 Example 7 
               
               
                   
               
             
             
               
                 Surface rubber layer 
                 Surface rubber 1 
                 Surface rubber 1 
                 Surface rubber 1 
                 Surface rubber 1 
                 Surface rubber 1 
               
               
                 Thickness of surface rubber 
                 40 
                 60 
                 400 
                 450 
                 550 
               
               
                 layer (μm) 
               
               
                 E′ (MPa) of surface rubber 
                 28.6 
                 28.6 
                 28.6 
                 28.6 
                 28.6 
               
               
                 layer 
               
               
                 Inner rubber layer 
                 Inner rubber 1 
                 Inner rubber 1 
                 Inner rubber 1 
                 Inner rubber 1 
                 Inner rubber 1 
               
               
                 E′ (MPa) of inner rubber layer 
                 32.6 
                 32.6 
                 32.6 
                 32.6 
                 32.6 
               
               
                 Means for forming pores 
                 Hollow 
                 Hollow 
                 Hollow 
                 Hollow 
                 Hollow 
               
               
                   
                 particles 
                 particles 
                 particles 
                 particles 
                 particles 
               
               
                 Average pore size (μm) 
                 86 
                 86 
                 86 
                 86 
                 86 
               
               
                 Bending fatigue lifetime 
                 1000 or more 
                 1000 or more 
                 1000 or more 
                 1000 or more 
                 856 
               
               
                 (hours) 
               
               
                 Slip noise evaluation 
                 Medium 
                 Low 
                 None 
                 None 
                 None 
               
               
                   
               
             
          
         
       
     
     
       
         
               
               
               
               
               
             
               
               
               
               
               
             
           
               
                   
                 TABLE 7 
               
               
                   
                   
               
               
                   
                 Comparative 
                 Exam- 
                 Exam- 
                 Exam- 
               
               
                   
                 Example 6 
                 ple 8 
                 ple 9 
                 ple 10 
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                 Surface rubber layer 
                 Surface 
                 Surface 
                 Surface 
                 Surface 
               
               
                   
                 rubber 1 
                 rubber 1 
                 rubber 1 
                 rubber 1 
               
               
                 Thickness of surface rubber 
                 400 
                 400 
                 400 
                 400 
               
               
                 layer (μm) 
               
               
                 E′ (MPa) of surface rubber 
                 41.2 
                 35.7 
                 25.4 
                 23.4 
               
               
                 layer 
               
               
                 Inner rubber layer 
                 Inner 
                 Inner 
                 Inner 
                 Inner 
               
               
                   
                 rubber 3 
                 rubber 3 
                 rubber 3 
                 rubber 3 
               
               
                 E′ (MPa) of inner rubber layer 
                 36.1 
                 36.1 
                 36.1 
                 36.1 
               
               
                 Means for forming pores 
                 Hollow 
                 Hollow 
                 Hollow 
                 Hollow 
               
               
                   
                 particles 
                 particles 
                 particles 
                 particles 
               
               
                 Average pore size (μm) 
                 35 
                 44 
                 147 
                 169 
               
               
                 Bending fatigue lifetime 
                 1000 or 
                 1000 or 
                 921 
                 836 
               
               
                 (hours) 
                 more 
                 more 
               
               
                 Slip noise evaluation 
                 Loud 
                 Medium 
                 None 
                 None 
               
               
                   
               
             
          
         
       
     
     
       
         
               
               
               
               
               
               
             
               
               
               
               
               
               
             
           
               
                   
                 TABLE 8 
               
               
                   
                   
               
               
                   
                 Comparative 
                   
                   
                   
                   
               
               
                   
                 Example 7 
                 Example 11 
                 Example 2 
                 Example 12 
                 Example 13 
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                 Surface rubber layer 
                 Surface 
                 Surface 
                 Surface 
                 Surface 
                 Surface 
               
               
                   
                 rubber 6 
                 rubber 7 
                 rubber 2 
                 rubber 8 
                 rubber 9 
               
               
                 Thickness of surface rubber 
                 400 
                 400 
                 400 
                 400 
                 400 
               
               
                 layer (μm) 
               
               
                 E′ (MPa) of surface rubber 
                 47.7 
                 44.3 
                 43.6 
                 35.7 
                 27.4 
               
               
                 layer 
               
               
                 Inner rubber layer 
                 Inner rubber 2 
                 Inner rubber 2 
                 Inner rubber 2 
                 Inner rubber 2 
                 Inner rubber 2 
               
               
                 E′ (MPa) of inner rubber layer 
                 47.7 
                 47.7 
                 47.7 
                 47.7 
                 47.7 
               
               
                 Means for forming pores 
                 — 
                 Hollow 
                 Hollow 
                 Hollow 
                 Hollow 
               
               
                   
                   
                 particles 
                 particles 
                 particles 
                 particles 
               
               
                 Average pore size (μm) 
                 — 
                 92 
                 82 
                 84 
                 92 
               
               
                 Bending fatigue lifetime 
                 1000 or more 
                 1000 or more 
                 960 
                 824 
                 755 
               
               
                 (hours) 
               
               
                 Slip noise evaluation 
                 Loud 
                 Low 
                 None 
                 None 
                 None 
               
               
                   
               
             
          
         
       
     
     
       
         
               
               
               
             
               
               
               
             
           
               
                   
                 TABLE 9 
               
               
                   
                   
               
               
                   
                   
                 Comparative 
               
               
                   
                 Example 1 
                 Example 8 
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                 Surface rubber layer 
                 Surface rubber 1 
                 Surface rubber 
               
               
                   
                   
                 10 
               
               
                 Thickness of surface rubber 
                 400 
                 400 
               
               
                 layer (μm) 
               
               
                 E′ (MPa) of surface rubber 
                 28.6 
                 35.2 
               
               
                 layer 
               
               
                 Inner rubber layer 
                 Inner rubber 1 
                 Inner rubber 1 
               
               
                 E′ (MPa) of inner rubber layer 
                 32.6 
                 32.6 
               
               
                 Means for forming pores 
                 Hollow 
                 Hollow 
               
               
                   
                 particles 
                 particles 
               
               
                 Average pore size (μm) 
                 86 
                 89 
               
               
                 Bending fatigue lifetime 
                 1000 or more 
                 537 
               
               
                 (hours) 
               
               
                 Slip noise evaluation 
                 None 
                 None 
               
               
                   
               
             
          
         
       
     
     (Test Evaluation Method) 
     &lt;Storage Modulus E′ at 25° C. in Belt Length Direction&gt; 
     In conformity with JIS K6394, each of surface rubbers 1-10 and inner rubbers 1-6 was molded into a rubber sheet, and a predetermined test peace which was cut out from each rubber sheet was subjected to a measurement of the storage modulus E′ at 25° C. in the drawing direction corresponding to the belt length direction. The molding pressures applied to the rubber sheets were made to correspond to those of the belt molding condition of Examples 1-7 and 11-13 and Comparative Examples 1-5 and 7-8, exclusive of Examples 8-10 and Comparative Example 6. 
     &lt;Average Pore Size of Pores&gt; 
     For each of surface rubber 1-5 and 7-10 and the inner rubber 2, an image for observation of the cut surface of the molded rubber sheet was obtained at 175-fold magnification by using a digital microscope (manufacturer: Keyence Corporation, model number: VHX-200). Pore sizes of an arbitrary number of the pores showed in each obtained image for observation were measured by means of a measurement mode of the digital microscope, and the average pore sizes of the pores were calculated. 
     &lt;Test for Bending Fatigue&gt; 
       FIG. 10  shows a layout of pulleys in a multi-axis bending belt running test machine  40  used to evaluate the resistance to bending fatigue of the V-ribbed belt B. 
     The multi-axis bending belt running test machine  40  has a structure including: a first driven pulley  41  and a drive pulley  42  which are ribbed pulleys with a pulley diameter of 45 mm and disposed at upper and lower positions, respectively; a pair of idler pulleys  43  which are flat pulleys with a pulley diameter of 50 mm and disposed to the right of the vertical midway between the pulleys  41  and  42 ; and a second driven pulley  44  which is a ribbed pulley with a pulley diameter of 45 mm and disposed to the right of the vertical midway between the pulleys  43 . 
     Each V-ribbed belt of Examples 1-13 and Comparative Examples 1-8 was set in the multi-axis bending belt running test machine  40  in the following manner. Each V-ribbed belt was wrapped around the first and second driven pulleys  41  and  44  and the drive pulley  42  with the V-ribs in contact with the pulleys  41 ,  44  and  42 , and around the pair of the idler pulleys  43  with the belt back face in contact with the pulleys  43 . A deadweight of 588.4 N was imposed on the first driven pulley  41  by setting the first driven pulley  41  in an upwardly pulled state. Each V-ribbed belt B was allowed to run by rotating the drive pulley  42  at 5100 rpm. Then, the period of time before a crack was observed in any of the V-ribs on each V-ribbed belt B was measured as a bending fatigue lifetime. 
     &lt;Slip Noise Test&gt; 
       FIG. 11  shows a layout of pulleys in a belt running test machine  50  for measurement of slip noise produced by the V-ribbed belt B. 
     The belt running test machine  50  has a structure including: a first driven pulley  51  and a drive pulley  52  which are ribbed pulleys with a pulley diameter of 120 mm and disposed at upper and lower positions, respectively; an idler pulley  53  which has a pulley diameter of 70 mm and is disposed vertically midway between the pulleys  51  and  52 ; and a second driven pulley  54  which is a ribbed pulley with a pulley diameter of 55 mm and disposed to the right of the idler pulley  53 . The idler pulley  53  and the second driven pulley  54  are arranged in such a manner that the wrap-around angle of the V-ribbed belt on each of the pulleys  53  and  54  is 90°. 
     Each V-ribbed belt of Examples 1-13 and Comparative Examples 1-8 was set in the belt running test machine  50  for measurement of slip noise in the following manner. Each V-ribbed belt was wrapped around the first and second driven pulleys  51  and  54  and the drive pulley  52  with the V-ribs in contact with the pulleys  51 ,  54  and  52  and around the idler pulley  53  with the belt back face in contact with the pulley  53 , torque loads of 2.5 kW per V-rib were applied to the first driven pulley  51 , and the second driven pulley  54  was set in a sideways-pulled state such that a set weight of 277 N was imposed per V-rib. The V-ribbed belt B was allowed to run by rotating the drive pulley  52  at 4900 rpm, and water was poured on the drive pulley  52  at a rate of 200 ml/min. Then, the slip noise produced in running of the V-ribbed belt B was evaluated by means of a sensory evaluation and graded from “loud” to “none.” 
     (Test Evaluation Results) 
     The results of the test evaluations are shown in Tables 1-9. 
     The storage modulus E′ at 25° C. in the belt length direction was as follows: surface rubber 1, 28.6 MPa; surface rubber 2, 43.6 MPa; surface rubber 3, 33.6 MPa; surface rubber 4, 26.4 MPa; surface rubber 5, 36.5 MPa; surface rubber 6, 47.7 MPa; surface rubber 7, 44.3 MPa; surface rubber 8, 35.7 MPa; surface rubber 9, 27.4 MPa; surface rubber 10, 35.2 MPa; inner rubber 1, 32.6 MPa; inner rubber 2, 47.7 MPa; inner rubber 3, 36.1 MPa; inner rubber 4, 35.5 MPa; inner rubber 5, 27.8 MPa; and inner rubber 6, 51.3 MPa. 
     The average pore size of the pores was as follows: surface rubber 1, 86 μm; surface rubber 2, 82 μm, surface rubber 3, 85 μm; surface rubber 4, 89 μm; surface rubber 5, 95 μm; surface rubber 7, 92 μm; surface rubber 8, 84 μm; surface rubber 9, 92 μm; surface rubber 10, 89 μm; and inner rubber 2, 94 μm. 
     The bending fatigue lifetime was as follows: Example 1, 1000 hours or more; Example 2, 960 hours; Example 3, 1000 hours or more; Example 4, 1000 hours or more; Example 5, 1000 hours or more; Example 6, 1000 hours or more; Example 7, 856 hours; Example 8, 1000 hours or more; Example 9, 921 hours; Example 10, 836 hours; Example 11, 1000 hours or more, Example 12, 824 hours; Example 13, 755 hours; Comparative Example 1, 1000 hours or more; Comparative Example 2, 648 hours; Comparative Example 3, 1000 hours or more; Comparative Example 4, 600 hours; Comparative Example 5, 720 hours; Comparative Example 6, 1000 hours or more; Comparative Example 7, 1000 hours or more; and Comparative Example 8, 537 hours. 
     The evaluation of the slip noise was as follows: Example 1, “none”; Example 2, “none”; Example 3, “low”; Example 4, “medium”; Example 5, “low”; Example 6, “none”; Example 7, “none”; Example 8, “medium”; Example 9, “none”, Example 10, “none”; Example 11, “low”; Example 12, “none”; Example 13, “none”, Comparative Example 1, “loud”; Comparative Example 2, “none”; Comparative Example 3, “loud”; Comparative Example 4, “none”; Comparative Example 5, “none”; Comparative Example 6, “loud”; Comparative Example 7, “loud”; and Comparative Example 8, “none”. 
     INDUSTRIAL APPLICABILITY 
     The present disclosure is useful for friction drive belts. 
     DESCRIPTION OF REFERENCE CHARACTERS 
     
         
         
           
             B V-ribbed belt (friction drive belt) 
               10  V-ribbed belt body 
               11  Compression rubber layer 
               11   a  Surface rubber layer 
               11   b  Inner rubber layer 
               16  Pores 
               17  Hollow particles

Technology Classification (CPC): 5