Patent Abstract:
Disclosed is an SOI substrate which includes a semiconductor base; a semiconductor layer formed over the semiconductor base; and a buried insulating film which is disposed between the semiconductor base and the semiconductor layer, so as to electrically isolate the semiconductor layer from the semiconductor base, where the buried insulating film contains a nitride film.

Full Description:
BACKGROUND OF THE INVENTION 
       [0001]    1. Field of the Invention 
         [0002]    The present invention relates to semiconductor devices having element isolation regions, and to techniques for fabricating the semiconductor devices. 
         [0003]    2. Description of the Related Art 
         [0004]    With recent progress in enhanced performances and multi-functionalization of mobile instruments and personal audio equipments, there are strong needs of reducing power consumption and of enhancing performances of LSIs used for such instruments or equipment. CMOS devices fabricated using bulk substrate are suffering from a problem of increase in power consumption, due to higher degrees of integration and faster operational speed as a result of dimensional shrinkage of semiconductor processes. Accordingly, a CMOS device having a novel structure, operable at low power consumption, is strongly expected. In this situation, semiconductor devices (called “SOI devices”) fabricated by using SOI (Silicon On Insulator or Semiconductor On Insulator) substrates having buried insulating films therein are expected as devices capable of achieving low power consumption and dimensional shrinkage of LSIs. Advantages of the SOI device reside in complete electrical isolation of elements such as PMOS transistor and NMOS transistor, and implementation of high-density layout, without causing latch-up, by virtue of provision of the buried insulating film (e.g., a BOX film). 
         [0005]    SOI devices can be classified into partially depleted SOI (PD-SOI) devices and fully depleted SOI (FD-SOI) devices. Both types of the SOI device have a body region surrounded by a gate insulating film, a source diffusion region, a drain diffusion region, and a buried insulating film, directly under a gate electrode. The PD-SOI device has a partially-depleted body region, and suffers for example from degradation of sub-threshold characteristic (i.e., S factor) during operation of the device, due to floating body effect. On the other hand, the FD-SOI device will cause no floating body effect, since the body region is completely depleted, and has an advantage of capable of operating at low voltage and low current consumption. 
         [0006]    The element isolation structure can be formed by LOCOS (Local Oxidation Of Silicon) or STI (Shallow Trench Isolation). LOCOS refers to a method of forming an insulating film for element isolation, by thermally oxidizing the surface of the semiconductor substrate, whereas STI refers to a method of forming a shallow trench in the semiconductor substrate, and then filling the trench with an insulating film. 
         [0007]    Prior art documents regarding the SOI device and the element isolation techniques are exemplified by Japanese Patent Application Publication Nos. 2003-289144 and H06 (1994)-140427. 
         [0008]    Besides the above-described element isolation techniques such as LOCOS and STI, another possible method can be used such as selective etching of the surface of a semiconductor substrate so as to form a mesa-shape semiconductor layer that is used as an active region (element region) (“mesa isolation process”). A transistor structure can be fabricated by forming a gate structure (a gate insulating film and a gate electrode) on the mesa-shape semiconductor layer, and introducing impurities into the semiconductor layer on both sides of the gate structure, to thereby form source/drain diffusion regions. The source/drain diffusion regions are electrically connected through contact plugs to upper interconnects. The contact plugs can be formed typically by selectively etching an insulating interlayer which covers the source/drain diffusion regions to thereby form contact holes, and by filling the contact holes with an electro-conductive material such as tungsten. 
         [0009]    When the transistor structure is formed on the SOI substrate by the mesa isolation process, the semiconductor layer in the process of forming the mesa is etched, until the top surface of the buried insulating film in the SOI substrate exposes in the element isolation region, as detailed later. Formation of the transistor structure using the mesa-shape semiconductor layer is followed by a process of depositing an insulating interlayer over the entire surface, and a process of selectively etching the insulating interlayer to thereby form the contact holes which reach the source/drain diffusion regions. The contact holes can, however, occasionally be misaligned, and the region for forming the contact holes can overlap the buried insulating film which exposes in the element isolation region. In this case, element characteristics can degrade if the buried insulating film is excessively etched together with the insulating interlayer in the process of forming the contact holes. 
         [0010]    Also in the transistor structure having the element isolation region formed by LOCOS or STI, such misalignment of the contact holes can result in overlapping of the region for forming the contact holes with the element isolation insulating film. Also in this case, the element characteristics possibly degrades if the element isolation insulating film is excessively etched together with the insulating interlayer in the process of forming the contact holes. 
         [0011]    In view of the foregoing, it is an object of the present invention to provide a SOI substrate and a method of fabricating the same, and a semiconductor device and a method of fabricating the same which are capable of suppressing degradation of device characteristics, even if misalignment of a contact hole formed in an insulating interlayer over a substrate should occur, thus forming an overlapping region between a contact hole and an element isolation region. 
       SUMMARY OF THE INVENTION 
       [0012]    According to a first aspect of the present invention, there is provided an SOI substrate which includes: a semiconductor base; a semiconductor layer formed over the semiconductor base; and a buried insulating film which is disposed between the semiconductor base and the semiconductor layer, so as to electrically isolate the semiconductor layer from the semiconductor base. The buried insulating film contains a nitride film. 
         [0013]    According to a second aspect of the present invention, there is provided a semiconductor device which includes: the SOI substrate; and a semiconductor element structure formed on the SOI substrate. 
         [0014]    According to a third aspect of the present invention, there is provided a method of manufacturing a semiconductor device which includes: preparing the SOI substrate; and forming a semiconductor element structure on the SOI substrate. 
         [0015]    According to a fourth aspect of the present invention, there is provided a method of manufacturing an SOI substrate which includes: preparing a first semiconductor base which includes a semiconductor layer; forming an insulating film which includes a nitride film, on a main surface of a second semiconductor base; and bonding the insulating film on the second semiconductor base and the semiconductor layer of the first semiconductor base. The insulating film is formed so as to electrically isolate the semiconductor layer from the second semiconductor base. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0016]    The above and other objects, advantages and features of the present invention will be more apparent from the following description of certain preferred embodiments taken in conjunction with the accompanying drawings, in which: 
           [0017]      FIG. 1  is a cross sectional view schematically illustrating a structure of a semiconductor device according to an embodiment of the present invention; 
           [0018]      FIG. 2  to  FIG. 11  are cross sectional views schematically illustrating a fabrication process of the semiconductor device of the embodiment; 
           [0019]      FIGS. 12A ,  12 B to  FIG. 14  are cross sectional views, each schematically illustrating part of steps of fabricating the SOI substrate according to the embodiment; 
           [0020]      FIG. 15  is a cross sectional view schematically illustrating a structure of a semiconductor device according to a comparative example; and 
           [0021]      FIG. 16  is a cross sectional view schematically illustrating a structure of a semiconductor device according to another embodiment of the present invention. 
       
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
       [0022]    Embodiments of the invention will now be described with reference to the attached drawings, in which like elements are indicated by like reference characters. 
         [0023]      FIG. 1  is a cross sectional view schematically illustrating a structure of a semiconductor device (SOI transistor)  1  according to an embodiment of the present invention. The semiconductor device  1  has a semiconductor base (supporting substrate)  11 , a buried insulating film  12  arranged on the semiconductor base  11 , and a semiconductor layer (SOI layer)  16  arranged on the buried insulating film  12 . The semiconductor layer  16  is a convex portion patterned into a mesa shape, on which a gate structure  20  of the SOI transistor  1  is formed. The SOI transistor  1  of the embodiment uses the mesa-shape semiconductor layer  16  as an active region (element region), wherein the mesa shape of the semiconductor layer  16  determines an element isolation region other than the active region. 
         [0024]    The buried insulating film  12  has a function of electrically isolating the semiconductor layer  16  on the top surface from the semiconductor base  11  on the back surface, and contains a lower insulating film  13 , an etching barrier film  14  and an upper insulating film  15 , as illustrated in  FIG. 1 . The lower insulating film  13  and the upper insulating film  15  are typically composed of a silicon oxide film, whereas the etching barrier film  14  is composed of an insulating material which is more dense than the upper insulating film  15  (a nitride film, for example). As described later, the etching barrier film  14  functions as an etching stopper, when contact holes  41 A,  41 B are formed by anisotropic etching in an insulating interlayer  40 . 
         [0025]    The gate structure  20  is configured by a gate insulating film  21  formed on the semiconductor layer  16 , a gate electrode  22  formed on the gate insulating film  21 , and a pair of sidewall spacers  23 A,  23 B formed on both sides of the gate electrode  22 . The gate insulating film  21  can have a thickness of 1 nm (nanometer) to several tens of nanometers. Constitutive materials adoptable to the gate insulating film  21  include silicon oxide, silicon nitride, and high-k material having a dielectric constant larger than that of silicon oxide (hafnium oxide-based material such as nitrogen-added hafnium silicate, for example). The gate electrode  22  can have a thickness of 50 nm to 500 nm or around, and can be formed using polysilicon heavily doped with impurity, or a refractory metal material such as titanium. 
         [0026]    The semiconductor layer  16  has a thickness of several nanometers to several hundreds of nanometers, and is typically composed of a single-crystalline silicon material. The semiconductor layer  16  have formed therein a source diffusion region  16   s  and a drain diffusion region  16   d  having p-type or n-type conductivity, and a body region  16   b  held between the source diffusion region  16   s  and the drain diffusion region  16   d . An LDD (Lightly Doped Drain) region or an extension region  16   se  is formed so as to extend from the source diffusion region  16   s  towards the drain diffusion region  16   d , and an LDD region or an extension region  16   de  is formed so as to extend from the drain diffusion region  16   d  towards the source diffusion region  16   s . The body region  16   b  in the embodiment is given as an almost completely depleted region. 
         [0027]    On both sides of the gate structure  20  in the gate length-wise direction, epitaxial layers  31 A,  31 B are formed. The epitaxial layers  31 A,  31 B are formed mainly for the purpose of lowering parasitic resistance. 
         [0028]    An insulating interlayer  40  is formed so as to cover the gate structure  20 , the semiconductor layer  16 , and the element isolation region (the region having no mesa-shape semiconductor layer  16 ). The insulating interlayer  40  can typically have a thickness of 500 nm. to 1500 nm, and can be composed of an insulating material such as SiO 2 , SiOC, SiC or SiCN. The insulating interlayer  40  has formed therein the contact holes  41 A,  41 B which respectively reach the top surfaces of the epitaxial layers  31 A,  31 B. The contact holes  41 A,  41 B are filled with contact plugs  42 A,  42 B composed of a refractory metal material such as tungsten or tantalum. The bottom ends of the contact plugs  42 A,  42 B are electrically connected through the epitaxial layers  31 A,  31 B respectively to the source diffusion region  16   s  and the drain diffusion region  16   d , whereas the top ends of the contact plugs  42 A,  42 B are electrically connected to upper interconnects  50 A,  50 B, respectively. 
         [0029]    In the semiconductor device  1  of the embodiment, a region for forming the contact hole  41 B shifts from an exact position and overlaps the element isolation region, due to misalignment of a reticle used in a semiconductor lithographic process such as a typical photolithographic process. Accordingly, in the process of forming the contact holes  41 A,  41 B by etching, the SOI substrate  10  is etched to a depth of the upper insulating film  15 , but the contact hole  41 B is prevented from penetrating the buried insulating film  12 , by the etching barrier film  14 . 
         [0030]    Next, an exemplary method of fabricating the semiconductor device  1  of the embodiment will be explained, referring to  FIG. 2  to  FIG. 11  which are cross sectional views schematically illustrating processes of fabricating the semiconductor device  1  of the embodiment. 
         [0031]    First, as illustrated in  FIG. 2 , the SOI substrate  10  configured by stacking the semiconductor base  11 , the buried insulating film  12  and the semiconductor layer  16 P is prepared. The semiconductor base  11  and the semiconductor layer  16 P are composed of a single-crystalline silicon material. A method of fabricating the SOI substrate  10  will be described later. Next, a resist pattern  19 , used for etching of the semiconductor layer  16 P into the mesa shape, is formed on the semiconductor layer  16 P by a semiconductor lithographic process using a radiation such as X-ray or EUV (Extreme Ultra Violet) ( FIG. 3 ). The semiconductor layer  16 P is then anisotropically etched using the resist pattern  19  as a mask. As a consequence, the semiconductor layer  16  is given in the form of mesa-shape convex portion, used as the active region, as illustrated in  FIG. 4 . 
         [0032]    Thereafter, as illustrated in  FIG. 5 , typically by the CVD (Chemical Vapor Deposition) process, an insulating film  21 P of several nanometers thick typically composed of a high-k material such as hafnium silicate, and an electro-conductive layer  22 P of approximately 100 nm thick are sequentially formed on the structure illustrated in  FIG. 4 . The electro-conductive layer  22 P can be formed using polysilicon or titanium nitride. Next, a resist pattern (not illustrated) is formed by photolighography on the structure illustrated in  FIG. 5 , followed by etching using the resist pattern as a mask, for forming the gate insulating film  21  and the gate electrode  22  as illustrated in  FIG. 6 . An impurity  60  is then introduced by ion implantation into the semiconductor layer  16  on both sides of the gate electrode  22 , while using the gate insulating film  21  and the gate electrode  22  as a mask, and then activating the impurity to thereby form the impurity-diffused regions  16   se ,  16   de  for forming the LDD regions or extension regions. 
         [0033]    An insulating film (not illustrated) of approximately 10 nm to 300 nm thick, composed of an insulating material such as silicon oxide, is formed on the structure illustrated in  FIG. 7  typically by CVD, and the insulating film is then anisotropically etched back. The sidewall spacers  23 A,  239  are consequently formed on both side faces of the gate electrode  22 , as illustrated in  FIG. 8 . The gate structure  20  is configured by the sidewall spacers  23 A,  23 B, the gate insulating film  21  and the gate electrode  22 . 
         [0034]    Next, the epitaxial layers  31 A,  31 B are formed by the selective epitaxial growth (SEG) process using the exposed surface of the semiconductor layer  16  as an underlying layer, as illustrated in  FIG. 9 . The selective epitaxial growth process is exemplified by CVD process using a source gas which contains a silane-based gas (silane gas, disilane gas, or dichlorosilane gas, for example) and a chlorine-containing gas. Next, an impurity is introduced by ion implantation through the epitaxial layers  31 A,  31 B into the semiconductor layer  16 , while using the gate structure  20  as a mask, and then activating the impurity to thereby form the source diffusion region  16   s  and the drain diffusion region  16   d  on both sides of the gate structure  20 . The source diffusion region  16   s  and the drain diffusion region  16   d  can be inverted vice versa. 
         [0035]    Next, an insulating interlayer  40  of approximately 500 nm to 1500 nm thick, composed of a SiO 2 -based material, is formed typically by plasma CVD, on the structure illustrated in  FIG. 9 . The top surface of the insulating interlayer  40  is optionally planarized, typically by CMP (Chemical Mechanical Polishing). Next, a resist pattern (not illustrated) is formed by a semiconductor lithographic process using a radiation such as X-ray or EUV, on the insulating interlayer  40 , and the insulating interlayer  40  is patterned by anisotropic etching using the resist pattern as a mask. As a consequence, as illustrated in  FIG. 11 , the contact holes  41 A,  41 B which later allows therethrough electrical connection, via the epitaxial layers  31 A,  31 B with the source diffusion region  16   s  and the drain diffusion region  16   d , are formed. 
         [0036]    For example, a barrier film typically composed of a nitride film is formed over the inner surface of the contact holes  41 A,  41 B, and the contact holes  41 A,  41 B are then filled with a refractory metal material such as tungsten, typically by CVD, to thereby form the contact plugs  42 A,  42 B illustrated in  FIG. 1 . Thereafter, the upper interconnects  50 A,  50 B composed of an interconnect material such as copper or aluminum are formed. 
         [0037]    In the fabrication process of the semiconductor device  1  of the embodiment, the etching for forming the mesa-shape semiconductor layer  16  is proceeded until the top surface of the buried insulating film  12  in the SOI substrate  10  exposes, as illustrated in  FIG. 3  and  FIG. 4 . In addition, the region for forming the contact hole  41 B overlaps the region for forming the element isolation region, as illustrated in  FIG. 11 , due to misalignment of the reticle used in the photolithography. Accordingly, not only the insulating interlayer  40 , but also the upper insulating film  15  are etched. However, since the etching barrier film  14  serves as the etching stopper, the contact hole  41 B is prevented from penetrating the buried insulating film  12 . Since short-circuiting between the semiconductor base  11  and the semiconductor layer (SOI layer)  16  is exactly avoidable in this way, yield ratio of the semiconductor device  1  can be improved. 
         [0038]    For an exemplary case where the thickness of the etching barrier film  14  is approximately several nanometers to 50 nm (more preferably 5 nm to 10 nm or around), the contact hole  41 B can be prevented from penetrating the etching barrier film  14 , by adjusting a ratio (=R 2 /R 1 ) of an etching rate of the upper insulating film  15  (=R 2 ) relative to an etching rate of the barrier film  14  (=R 1 ), or so-called “selectivity”, to a range from 5 to 40 or around, more preferably a range from 10 to 20 or around. The present inventors experimentally confirmed that the contact hole  41 B was successfully prevented from penetrating the etching barrier film  14 , when the insulating interlayer (silicon oxide film)  40  was anisotropically etched while adjusting the substrate temperature to 50° C., and using an etching gas which contains C 4 F 8  gas (flow rate: 26 sccm), Ar gas (flow rate: 500 scorn) and O 2  gas (flow rate: 10 sccm). 
         [0039]    If the buried insulating film  12  is sufficiently thin, the semiconductor base  11  can be used as a back-gate. More specifically, by applying a bias voltage to the semiconductor base (supporting substrate)  11 , the threshold current of the SOI transistor  1  becomes controllable, and degradation or variation in the element characteristics can be improved. For an exemplary case where the upper insulating film  15  and the lower insulating film  13  are composed of a silicon oxide film having a dielectric constant of 3.9, and the etching barrier film  14  is composed of a silicon nitride film having a dielectric constant of 7.5, the back-gate effect is supposed to be obtainable even if the thickness of the etching barrier film  14  is adjusted twice as large as the total thickness of the upper insulating film  15  and the lower insulating film  13 , since the silicon nitride film has a dielectric constant approximately twice as large as that of the silicon oxide film. From the viewpoint of obtaining the back-gate effect, the upper limit of the thickness of the buried insulating film  12  as a whole is preferably adjusted, for example, to 10 nm to 20 nm or around. 
         [0040]    It is to be noted that any material alternative to silicon nitride can be used as a constituent material for the etching barrier film  14 . In this case, the thickness of the etching barrier film  14  is adjustable to a value correspondent to the ratio of dielectric constant of the material relative to the dielectric constant of silicon oxide film. 
         [0041]    Next, a method of fabricating the SOI substrate  10  used for fabrication of the semiconductor device  1  of the embodiment will be explained with reference to  FIGS. 12A ,  12 B,  13 , and  14 .  FIGS. 12A ,  12 B,  13 , and  14  are cross sectional views schematically illustrating processes for fabricating the SOI substrate  10 . 
         [0042]    First, as illustrated in  FIG. 12A , the main surface of the semiconductor base  11 , which is a single-crystalline silicon wafer, is thermally oxidized to thereby form a lower insulating film (thermal oxide film)  13 . Next, the etching barrier film  14  composed of a nitride film is formed typically by CVD, on the lower insulating film  13 . On the other hand, as illustrated in  FIG. 12B , the main surface of another semiconductor base  17 , which is composed of a single-crystalline silicon material, is thermally oxidized to thereby form the upper insulating film (thermal oxide film)  15 . Hydrogen ion  18  is then bombarded through the upper insulating film  15  into the semiconductor base  17 , to thereby form a defect layer  17   d  which distributes at a predetermined depth (0.1 μm to several micrometers deep from the surface, for example). 
         [0043]    Next, as illustrated in  FIG. 13 , the etching barrier film  14  on the semiconductor base  11  and the upper insulating film  15  on the semiconductor base  17  are bonded. The bonded article is annealed, and then split at the defect layer  17   d  so as to separate the semiconductor layer  16 P from the semiconductor base  11 , to thereby produce the SOI substrate  10  illustrated in  FIG. 14 . The surface of the semiconductor layer  16 P is polished if necessary. 
         [0044]    In the SOI substrate  10  illustrated in  FIG. 14 , the etching barrier film  14  is held between the lower insulating film  13  and the upper insulating film  15 . The configuration is aimed at suppressing surface state between the nitride film and silicon from affecting the element characteristics. For the case where the surface state between the nitride film and silicon hardly affects the element characteristics, either one or both of the lower insulating film  13  and the upper insulating film  15  are omissible. 
         [0045]    As explained in the above, since the semiconductor device  1  of the embodiment is fabricating using the SOI substrate  10  having the buried insulating film  12  which contains a nitride film, so that the contact hole  418  can be prevented from penetrating the buried insulating film  12 , even if the region for forming the contact hole  41 B overlaps the element isolation region.  FIG. 15  is a cross sectional view schematically illustrating a structure of a semiconductor device  100  according to a comparative example. The structure illustrated in  FIG. 15  is same as that of the semiconductor device  1  of the embodiment, except that the buried insulating film  12 P is composed only of a silicon oxide film. As illustrated in  FIG. 15 , since the semiconductor device  100  have no etching barrier film, the contact hole  41 B penetrates the buried insulating film  12 P to reach the upper region of the semiconductor base  11 . There can be a problem of causing short-circuiting between the semiconductor base  11  and the semiconductor layer  16 , and producing defective products. 
         [0046]    In contrast, the semiconductor device  1  of the embodiment can successfully prevent the penetration of the buried insulating film  12  by the contact hole  418 , even if the SOI substrate  10  having an extremely thin buried insulating film  12  is used for the purpose of implementing the back-gate effect. Accordingly, the short-circuiting between the semiconductor base  11  and the semiconductor layer  16  is avoidable, and thereby the yield ratio of the semiconductor device  1  can be improved. 
         [0047]    While the embodiments of the present invention were explained referring to the attached drawings, they are merely for the exemplary purposes, without precluding any other various configurations to be adopted. For example, while the embodiments described in the above adopted the SOI transistor structure based on the mesa isolation process, also an SOI transistor structure having an element isolation insulating film formed by the STI or LOCOS process, in place of the mesa isolation process, can prevent the contact hole from penetrating the buried insulating film in the SOI substrate, similarly to the embodiment described in the above. 
         [0048]      FIG. 16  is a cross sectional view schematically illustrating an exemplary configuration of a semiconductor device  2  having STI structures  33 ,  34  for forming the element isolation region. In the semiconductor device  2 , the STI structures  33 ,  36  extend from the top surface of the semiconductor layer  16 P towards the buried insulating film  12 . One STI structure  33  has a trench  34  and an element isolation insulating film  35  composed of a SiO 2 -based material filled in the trench  34 , and also the other STI structure  36  has a trench  37  and an element isolation insulating film  38  composed of a SiO 2 -based material filled in the trench  37 . 
         [0049]    The method of fabricating the STI structures  34 ,  37  is not specifically limited, and instead any widely-known process can be used. For example, a silicon oxide film and a silicon nitride film are sequentially formed on the SOI substrate  10  illustrated in  FIG. 2 , and silicon oxide film and the silicon nitride film and the SOI substrate  10  are selectively removed by using photolithographic technique and etching technique, to thereby form the trenches  34 ,  37  for element isolation. The inner wall of the trenches  34 ,  37  are then thermally oxidized. An insulating film typically composed of silicon oxide is then deposited by CVD in the trenches  34 ,  37 . The top surface of the insulating film is then planarized by, for example, CMP (chemical mechanical polishing, or chemical mechanical planarization). The silicon oxide film and the silicon nitride film are then removed respectively by wet etching. As a result of these processes, the STI structures  33 ,  36  illustrated in  FIG. 16  can be formed. 
         [0050]    A gate structure  70  which is composed of a gate insulating film  71 , a gate electrode  72  and sidewall spacers  73 A,  73 B, is formed in the region on the semiconductor layer  16 P which falls within the STI structures  33 ,  36 . On both sides of the gate structure  70 , a source diffusion region  160   s  and a drain diffusion region  160   d  are formed. Also extension regions  160   se ,  160   de  are formed so as to extend respectively from the source diffusion region  160   s  and the drain diffusion region  160   d  towards the region directly under the gate electrode  72 . A body region  160   b  herein refers to a region surrounded by the source diffusion region  160   s , the drain diffusion region  160   d , the extension regions  160   se ,  160   de , and the buried insulating film  12 . 
         [0051]    In the semiconductor device  2 , an insulating interlayer  80  composed of a SiO 2 -based material is formed so as to cover the gate structure  70 , the semiconductor layer  16 P, and the STI structures  33 ,  36 . In the insulating interlayer  80 , contact holes  81 A,  81 B which respectively reach the top surface of the source diffusion region  160   sa  and the top surface of the drain diffusion region  160   d  are formed, and the contact holes  81 A,  81 B are respectively filled with contact plugs  82 A,  82 B composed of a refractory metal material such as tungsten or tantalum. The upper ends of the contact plugs  82 A,  82 B are electrically connected respectively to upper interconnects  90 A,  90 E. 
         [0052]    Now as illustrated in  FIG. 16 , a region for forming the contact hole  81 B overlaps the STI structure  36 , due to misalignment of a reticle used in the lithographic process. For this reason, the element isolation insulating film  38  is etched to a depth of the etching barrier film  14  when the contact holes  81 A,  81 B are formed by etching. The contact hole  81 B is, however, prevented from penetrating the buried insulating film  12 , by the etching barrier film  14 . 
         [0053]    While the semiconductor device I of the embodiment and the semiconductor device  2  in the modified embodiment have the gate structures  20 ,  70  on the SOI substrates, the present invention is not limited thereto. Even if the region for forming the contact hole accidentally overlaps the element isolation region, in configurations having semiconductor element structures other than the gate structures  20 ,  70  formed on the SOI substrate  10 , the contact hole can be prevented from penetrating the buried insulating film  12 . 
         [0054]    According to the present invention, since the nitride film acts as an etching stopper, even if the SOT substrate should accidentally be etched in the element isolation region due to misalignment of the contact holes formed in the insulating interlayer, so that element characteristics can be suppressed from degrading. 
         [0055]    It is apparent that the present invention is not limited to the above embodiments, that can be modified and changed without departing from the scope and spirit of the invention.

Technology Classification (CPC): 7