Patent Abstract:
A semiconductor device includes a plurality of spaced apart fins, a dielectric material layer positioned between each of the plurality of spaced apart fins, and a common gate structure positioned above the dielectric material layer and extending across the fins. A continuous merged semiconductor material region is positioned on each of the fins and above the dielectric material layer, is laterally spaced apart from the common gate structure, extends between and physically contacts the fins, has a first sidewall surface that faces toward the common gate structure, and has a second sidewall surface that is opposite of the first sidewall surface and faces away from the common gate structure. A stress-inducing material is positioned in a space defined by at least the first sidewall surface, opposing sidewall surfaces of an adjacent pair of fins, and an upper surface of the dielectric material layer.

Full Description:
BACKGROUND 
       [0001]    1. Field of the Disclosure 
         [0002]    Generally, the present disclosure relates to highly sophisticated integrated circuits, including transistors having three-dimensional channel architecture, such as FinFETs, and to a manufacturing method thereof capable of improving the electrical characteristics of the transistor. 
         [0003]    2. Description of the Related Art 
         [0004]    The fabrication of advanced integrated circuits, such as CPUs, storage devices, application specific integrated circuits (ASICs) and the like, requires the formation of a large number of circuit elements on a given chip area according to a specified circuit layout, wherein field effect transistors represent one important type of circuit element that substantially determines performance of the integrated circuits. Generally, a plurality of process technologies are currently practiced, wherein, for many types of complex circuitry, including field effect transistors, MOS technology is currently one of the most promising approaches due to the superior characteristics in view of operating speed and/or power consumption and/or cost efficiency. During the fabrication of complex integrated circuits using, for instance, MOS technology, millions of transistors, e.g., N-channel transistors and/or P-channel transistors, are formed on a substrate including a crystalline semiconductor layer. A field effect transistor, irrespective of whether an N-channel transistor or a P-channel transistor is considered, typically includes so-called PN junctions that are formed by an interface of highly doped regions, referred to as drain and source regions, with a slightly doped or non-doped region, such as a channel region, disposed adjacent to the highly doped regions. In a field effect transistor, the conductivity of the channel, i.e., the drive current capability of the conductive channel, is controlled by a gate electrode formed adjacent to the channel and separated therefrom by a thin insulating layer. The conductivity of the channel, upon formation of a conductive channel due to the application of an appropriate control voltage to the gate electrode, depends on, among other things, the dopant concentration, the mobility of the charge carriers and, for a planar transistor architecture, the distance between the source and drain, which is also referred to as channel length. 
         [0005]    In view of further device scaling based on well-established materials, new transistor configurations have been proposed in which a “three-dimensional” architecture is provided in an attempt to obtain a desired channel width, while at the same time superior controllability of the current flow through the channel is preserved. To this end, so-called FinFETs have been proposed in which a thin sliver or fin of silicon is formed in a thin active layer of an SOI (silicon-on-insulator) or a standard silicon substrate, wherein, on both sidewalls and, if desired, on a top surface, a gate dielectric material and a gate electrode material are provided, thereby realizing a multiple gate transistor whose channel may be fully depleted. 
         [0006]    In some conventional approaches for forming FinFETs, the fins are formed as elongated device features followed by the deposition of the gate electrode materials, possibly in combination with any spacers, and thereafter the end portions of the fins may be “merged” by epitaxially growing a source or drain material. In particular, several FinFETs can be connected in parallel in this manner, in order to increase the total drive current. Usually then, in order to realize such parallel connection, the individual FinFETs use the same source and/or drain region. 
         [0007]    This, however, has a negative effect on the electrical performances of the FinFET transistors. Among various problems, such an approach with a common source and drain for all FinFETs increases parasitic capacitances between the source and the gate, as well as between the drain and the gate, and it limits the stress type and amount thereof that can be obtained on each of the FinFETs. 
         [0008]    In view of the situation described above, the present disclosure relates to semiconductor devices and manufacturing techniques in which FinFETs, or generally three-dimensional transistors, may be formed and potentially connected in parallel to each other while avoiding or at least reducing the effect of one or more of the problems identified above. 
       SUMMARY OF THE DISCLOSURE 
       [0009]    The following presents a simplified summary of the disclosure in order to provide a basic understanding of some aspects of the subject matter that is described in further detail below. This summary is not an exhaustive overview of the disclosure, nor is it intended to identify key or critical elements of the subject matter disclosed here. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is discussed later. 
         [0010]    The present disclosure is generally directed to semiconductor devices wherein FinFET devices, or generally three-dimensional transistors, may be formed utilizing a common drain and/or source region for a plurality of devices, and subsequently etching the drain and/or source region so as to remove at least part of the drain and/or source region positioned between the FET fins, or channels. Alternatively, the drain and/or source regions can be formed with such a mask so as to obtain the same geometry, namely, by having less material from the drain and/or source region in between the FET fins than on the fins themselves. This provides the advantage that the surface area of the drain and/or source region facing the gate is reduced, due to the removal, or the absence during the deposition, of the drain and/or source material, thus reducing the amount of parasitic capacitance between the drain region and the gate and/or between the source region and the gate. Further, by limiting the amount of material of the drain and/or source region in between the channels, structural stress caused by the presence of the drain and/or source material can be controlled differently with respect to the case where the drain and/or source material is present between the various fins. Even further, since more space between the fins is left available due to the at least partial absence of the drain and/or source material, it is possible to further deposit a different material, allowing a further degree of control of the stress of the fins. 
         [0011]    In one illustrative embodiment, a semiconductor device is disclosed that includes a plurality of spaced apart fins, wherein each of the plurality of spaced apart fins includes a semiconductor material. Furthermore, the disclosed semiconductor device includes a dielectric material layer that is positioned between each of the plurality of spaced apart fins, and a common gate structure that is positioned above the dielectric material layer and extends across each of the plurality of spaced apart fins. Additionally, the device further includes, among other things, a continuous merged semiconductor material region positioned on each of the plurality of spaced apart fins and above the dielectric material layer, wherein the continuous merged semiconductor material region is laterally spaced apart from the common gate structure and extends between and physically contacts each of the plurality of spaced apart fins. The continuous merged semiconductor material region also has a first sidewall surface that faces toward the common gate structure and a second sidewall surface that is opposite of the first sidewall surface and faces away from the common gate structure. Moreover, a stress-inducing material is positioned in a space that is defined by at least the first sidewall surface of the continuous merged semiconductor material region, opposing sidewall surfaces of an adjacent pair of the plurality of spaced apart fins, and an upper surface of the dielectric material layer. 
         [0012]    Another exemplary embodiment is directed to a semiconductor device that includes, among other things, a plurality of spaced apart fins, each of the plurality of spaced apart fins including a semiconductor material. Additionally, the semiconductor device further includes a dielectric material layer that is positioned between each of the plurality of spaced apart fins, and a common gate structure that is positioned above the dielectric material layer and extends across each of the plurality of spaced apart fins. Furthermore, the illustrative device also includes a continuous merged semiconductor material region that is positioned on each of the plurality of spaced apart fins and above the dielectric material layer, wherein the continuous merged semiconductor material region is laterally spaced apart from the common gate structure and extends between and physically contacts each of the plurality of spaced apart fins. Moreover, the continuous merged semiconductor material region has a first sidewall surface that faces toward the common gate structure and a second sidewall surface that is opposite of the first sidewall surface and faces away from the common gate structure. Additionally, the first sidewall surface of the continuous merged semiconductor material region, a first portion of opposing sidewall surfaces of an adjacent pair of the plurality of spaced apart fins, and a first portion of an upper surface of the dielectric material layer at least partially define a first space between the continuous merged semiconductor material region and the common gate structure, and the second sidewall surface of the continuous merged semiconductor material region, a second portion of the opposing sidewall surfaces of the adjacent pair of the plurality of spaced apart fins, and a second portion of the upper surface of the dielectric material layer at least partially define a second space on an opposite side of the continuous merged semiconductor material region from the first space. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0013]    The disclosure may be understood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements, and in which: 
           [0014]      FIG. 1 a    schematically illustrates a top view of a semiconductor structure according to illustrative embodiments; 
           [0015]      FIG. 1 b    schematically illustrates a cross-sectional view along section A-A′ of  FIG. 1   a,  according to illustrative embodiments; 
           [0016]      FIG. 1 c    schematically illustrates a cross-sectional view along a section B-B′ of  FIG. 1 a   , according to illustrative embodiments; 
           [0017]      FIG. 1 d    schematically illustrates a cross-sectional view along a section C-C′ of  FIG. 1 a   , according to illustrative embodiments; 
           [0018]      FIG. 2 a    schematically illustrates a top view of the semiconductor structure of  FIG. 1 a    in another manufacturing stage, according to illustrative embodiments; 
           [0019]      FIG. 2 b    schematically illustrates a cross-sectional view along section A-A′ of  FIG. 2 a   , according to illustrative embodiments; 
           [0020]      FIG. 2 c    schematically illustrates a cross-sectional view along a section B-B′ of  FIG. 2 a   , according to illustrative embodiments; 
           [0021]      FIG. 2 d    schematically illustrates a cross-sectional view along a section C-C′ of  FIG. 2 a   , according to illustrative embodiments; 
           [0022]      FIG. 3 a    schematically illustrates a top view of the semiconductor structure of  FIG. 1 a    in another manufacturing stage, according to illustrative embodiments; 
           [0023]      FIG. 3 b    schematically illustrates a cross-sectional view along section A-A′ of  FIG. 3 a   , according to illustrative embodiments; 
           [0024]      FIG. 3 c    schematically illustrates a cross-sectional view along a section B-B′ of  FIG. 3 a   , according to illustrative embodiments; 
           [0025]      FIG. 3 d    schematically illustrates a cross-sectional view along a section C-C′ of  FIG. 3 a   , according to illustrative embodiments; 
           [0026]      FIG. 4 a    schematically illustrates a top view of the semiconductor structure of  FIG. 1 a    in another manufacturing stage, according to illustrative embodiments; 
           [0027]      FIG. 4 b    schematically illustrates a cross-sectional view along section A-A′ of  FIG. 4 a   , according to illustrative embodiments; 
           [0028]      FIG. 4 c    schematically illustrates a cross-sectional view along a section B-B′ of  FIG. 4 a   , according to illustrative embodiments; 
           [0029]      FIG. 4 d    schematically illustrates a cross-sectional view along a section C-C′ of  FIG. 4 a   , according to illustrative embodiments; 
           [0030]      FIG. 5 a    schematically illustrates a top view of the semiconductor structure of  FIG. 1 a    in another manufacturing stage, according to illustrative embodiments; 
           [0031]      FIG. 5 b    schematically illustrates a cross-sectional view along section A-A′ of  FIG. 5 a   , according to illustrative embodiments; 
           [0032]      FIG. 5 c    schematically illustrates a cross-sectional view along a section B-B′ of  FIG. 5 a   , according to illustrative embodiments; 
           [0033]      FIG. 5 d    schematically illustrates a cross-sectional view along a section C-C′ of  FIG. 5 a   , according to illustrative embodiments; 
           [0034]      FIG. 6 a    schematically illustrates a top view of the semiconductor structure of  FIG. 1 a    in another manufacturing stage, according to illustrative embodiments; 
           [0035]      FIG. 6 b    schematically illustrates a cross-sectional view along section A-A′ of  FIG. 6 a   , according to illustrative embodiments; 
           [0036]      FIG. 6 c    schematically illustrates a cross-sectional view along a section B-B′ of  FIG. 6 a   , according to illustrative embodiments; 
           [0037]      FIG. 6 d    schematically illustrates a cross-sectional view along a section C-C′ of  FIG. 6 a   , according to illustrative embodiments; 
           [0038]      FIG. 7 a    schematically illustrates a top view of a semiconductor structure, according to illustrative embodiments; and 
           [0039]      FIG. 7 b    schematically illustrates a top view of a semiconductor structure, according to illustrative embodiments. 
       
    
    
       [0040]    While the subject matter disclosed herein is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention. 
       DETAILED DESCRIPTION 
       [0041]    Various illustrative embodiments of the present subject matter are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers&#39; specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure. 
         [0042]    The present subject matter will now be described with reference to the attached figures. Various systems, structures and devices are schematically depicted in the drawings for purposes of explanation only and so as to not obscure the present disclosure with details that are well known to those skilled in the art. Nevertheless, the attached drawings are included to describe and explain illustrative examples of the present disclosure. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase. 
         [0043]    The following embodiments are described in sufficient detail to enable those skilled in the art to make use of the invention. It is to be understood that other embodiments would be evident, based on the present disclosure, and that system, structure, process or mechanical changes may be made without departing from the scope of the present disclosure. In the following description, numeral-specific details are given to provide a thorough understanding of the disclosure. However, it will be apparent that the embodiments of the disclosure may be practiced without the specific details. In order to avoid obscuring the present disclosure, some well-known circuits, system configurations, structure configurations and process steps are not disclosed in detail. 
         [0044]    Generally, the present disclosure contemplates manufacturing techniques and semiconductor devices in which a non-planar transistor configuration, also referred to as a three-dimensional transistor or, more specifically, a FinFET, may be provided on the basis of a process strategy in which initial fins formed from semiconductor-based materials, such as silicon, may be used. 
         [0045]      FIG. 1 a    schematically illustrates a top view of a semiconductor structure  100 .  FIGS. 1   b,    1   c  and  1   d  schematically illustrate cross-sectional views of the semiconductor structure  100  taken along lines A-A′, B-B′ and C-C′, respectively. 
         [0046]    As can be seen in the figures, the semiconductor structure  100  includes a substrate  101  in which fins  102   a - 102   c  are provided. At least part of the fins  102   a - 102   c  acts as a channel for the respective FinFET, as will be described in more detail later. The fins  102   a - 102   c  may be realized by etching material from the substrate  101 , so as to expose the fins  102   a - 102   c , or by a deposition of material onto the substrate  101  so as to build the fins  102   a - 102   c . Still alternatively, they could be realized by a sidewall image transfer method. In all cases, the resulting structure is the one illustrated in  FIGS. 1 a   - 1   d.  The material of the substrate  101  may silicon or any other suitable semiconductor material based on the specific device requiremenst, such as germanium (Ge), silicon/germanium (SiGe) or a layered semiconductor structure, such as a silicon-on-insulator (SOI), or a semiconductor alloy, such as a III-V alloy. The fins  102   a - 102   c  may be realized from the same semiconductor material of the substrate  101 , in particular when obtained by removing material from the substrate  101 , but also when realized by deposition of material on the substrate  101 , for instance, when using a silicon epitaxial growth on a silicon substrate. Alternatively, the fins  102   a - 102   c  may be realized by a different semiconductor material. In both cases, the fins  102   a - 102   c  may be doped differently with respect to the substrate  101 . 
         [0047]    As can be seen in  FIG. 1 b   , the fins  102   a - 102   c  extend in a vertical Y direction, preferably with a height T 1  included in the range of 60-90 nm, even more preferably with a value of 70 nm. Furthermore, each of the fins  102   a - 102   c  has a width W 1  in the X direction, preferably in the range of 20-40 nm, even more preferably with a value of 25 nm. Finally, as can be seen in  FIG. 1 c   , the fin  102   b , as well as fins  102   a  and  102   c  (not illustrated in  FIG. 1 c   ), have a length L 1  in the Z direction, preferably in the range of 50-80 nm, even more preferably with a value of 60 nm. Also, the fins  102   a - 102   c  may be placed at a distance W 2  from each other, in the X direction, in the range from 20-40 nm, preferably 35 nm. 
         [0048]    Each of the fins  102   a - 102   c  may sustain a maximum flow of current, which is limited by the materials and the dimensions used. For some applications, a level of current higher than the one sustainable by a single FinFET may be needed. In those cases, the fins  102   a - 102   c  may be connected in parallel by realizing a common source region and/or a common drain region for at least two of the fins  102   a - 102   c , in order to increase the total current flowing between the common source region and/or the common drain region. The realization of such common drain and/or source region will be described in the following description, in particular with reference to  FIGS. 4 a   - 4   d.    
         [0049]      FIGS. 2 a -2 d    schematically illustrate a semiconductor structure  200 , resulting from the semiconductor structure  100  following a further manufacturing step. In particular,  FIGS. 2 a -2 d    schematically illustrate the semiconductor structure from the same viewpoints of  FIGS. 1 a   - 1   d,  respectively. 
         [0050]    As can be seen in  FIGS. 2 a -2 d   , the semiconductor structure  200  is obtained from the semiconductor structure  100  by a deposition of an insulating layer  103 . Preferably, in some embodiments, the insulating layer  103  may be deposited with a thickness in the Y direction of 100 nm. Subsequently, the insulating layer  103  may be thinned down with a chemical mechanical polishing (CMP) step, to roughly the height value corresponding to the top surface of the fins  102   a - 102   c . Finally, the insulating layer  103  may be anisotropically etched so as to leave a layer of insulating material with a thickness T 2  of, preferably, 50 nm, at the bottom of the fins  102   a - 102   c . In other words, in some embodiments, the insulating layer  103  has a height which is smaller than the height of the fins  102   a - 102   c.    
         [0051]    Although the above process steps have been provided so as to illustrate one exemplary embodiment for realizing the insulating layer  103 , it will be clear to those skilled in the art that the insulating layer  103  may be realized within the fins  102   a - 102   c  with alternative process steps. For instance, the insulating layer  103  could be deposited only within the space between the fins  102   a - 102   c , by use of the appropriate mask and deposition steps, so as to achieve the required thickness in a single deposition step, without the use of any CMP and/or etching. 
         [0052]      FIGS. 3 a -3 d    schematically illustrate a semiconductor structure  300 , resulting from the semiconductor structure  200  following a further manufacturing step. In particular,  FIGS. 3 a -3 d    schematically illustrate the semiconductor structure from the same viewpoints of  FIGS. 1 a -1 d   , respectively. 
         [0053]    As can be seen in  FIG. 3 a   , a dummy gate  104  is realized on the semiconductor structure  200 , thereby resulting in the semiconductor structure  300 . Although a dummy gate is here described, thereby signifying that in subsequent processes, not illustrated, a gate will replace the dummy gate, the present invention is not limited thereto. In particular, in some embodiments, the gate  104  may be the final gate and not a dummy gate. Thus, in describing the present invention, the term “dummy gate  104 ” and “gate  104 ” may be used interchangeably. 
         [0054]    In particular, the dummy gate  104  may be realized, for instance, by polysilicon. Preferably, the dummy gate  104  has a width along direction Z, corresponding to the channel length of the FinFETs in the range of 20-30 nm, even more preferably with the value of 26 nm. In other words, the part of the fins  102   a - 102   c  under the dummy gate  104  corresponds to the channel of the respective FinFET. The dummy gate  104  is separated by each of the fins  102   a - 102   c  by a gate dielectric  105 , as can be seen in  FIGS. 3 b   - 3   d.  The gate dielectric  105  is typically an oxide, such as a silicon oxide, preferably having a thickness of 2-3 nm. The gate dielectric  105  may be obtained, for instance, by a chemical vapor deposition or by any other technique allowing the realization of a thin layer on the fins  102   a - 102   c . The dummy gate  104  may be obtained by a deposition of the material realizing the dummy gate  104 , followed by a subsequent planarization via a CMP step. 
         [0055]    Although not illustrated in the figures, a nitride layer may be realized on top of the dummy gate  104 , and/or parts of the fins where the source and drain do not need to be realized, and/or of the insulating layer. The purpose of such a nitride layer is to act as a spacer during the subsequent growth of the source and drain regions  108  and  109  ( FIGS. 4 a -4 d   ). In this respect, it will be clear to those skilled in the art that such a spacing layer is not necessarily made of nitride, but that any material allowing the subsequent realization of the source and drain in a localized manner may be employed. 
         [0056]      FIGS. 4 a -4 d    schematically illustrate a semiconductor structure  400 , resulting from the semiconductor structure  300  following a further manufacturing step. In particular,  FIGS. 4 a -4 d    schematically illustrate the semiconductor structure from the same viewpoints of  FIGS. 1 a -1 d   , respectively. 
         [0057]    More specifically, in the semiconductor structure  400 , the source and drain regions  108  and  109  are realized on the two ends of each of the fins  102   a - 102   c . By using the previously mentioned nitride layer, or any equivalent masking layer, the positioning of the source and drain regions  108  and  109  may be precisely controlled. In particular, the shape of the source and drain regions  108  and  109  corresponds to the negative image of the nitride, or masking, layer mentioned with reference to  FIGS. 3 a -3 d    and not illustrated. 
         [0058]    The realization of the source region  108  and the drain region  109  may be done, in some embodiments, by using an epitaxial growth of silicon to merge the fins at their end in the regions  108  and  109 , namely, in those regions not covered by the masking or nitride (SiN) layer. Thanks to the nitride or masking layer, the proximity of the source and drain regions  108  and  109  to the dummy gate  104  may be precisely controlled. In an exemplary manufacturing method, the gate  104  is completely encapsulated with nitride and only the future region of the source and drain  108  and  109  are open by a lithography step followed by a corresponding etching step so that selective silicon is grown in those regions. Although the source and drain regions  108  and  109  are here described as being the result of a silicon epitaxial growth, the present invention is not limited thereto and other materials, such as SiGe or III-V alloys, and/or other deposition methods, such as a chemical vapor deposition (CVD) or physical vapor deposition (PVD), may be employed instead. The source and drain regions  108  and  109  may then be subsequently doped, if necessary, for instance by using boron for P-type FETs and P/As for N-type FETs. The source and drain regions  108  and  109  may be placed at a distance W 3 , in the Z direction, in the range of 10-30 nm, preferably 20 nm, from the gate  104 . Additionally, they may have a width W 4 , in the Z direction, in the range of 20-40 nm, preferably 30 nm. 
         [0059]    Following the realization of the source and drain regions  108  and  109 , the fins  102   a - 102   c  are thus electrically connected in parallel. To access the source and drain regions  108  and  109 , corresponding source and drain contacts (not illustrated) may be realized on the source and drain regions. However, such a construction provides a rather wide area of the source and drain regions  108  and  109 , on the XY plane, facing the gate  104 . This creates a rather high parasitic capacitance between the source region  108  and the gate  104 , as well as between the drain region  109  and the gate  104 . Additionally, the material of the source and drain regions  108  and  109  may present a bi-axial stress, due to the growing technique employed for those regions. This may limit the amount of current that can flow through the fins  102   a - 102   c , and/or through the source and drain regions  108  and  109 . 
         [0060]      FIGS. 5 a -5 d    schematically illustrate a semiconductor structure  500 , corresponding to the semiconductor structure  400  with an overlapping mask  107 . In particular,  FIGS. 5 a -5 d    schematically illustrate the semiconductor structure from the same viewpoints of  FIGS. 1 a   - 1   d,  respectively. 
         [0061]    More specifically, in  FIG. 5 a   , a mask  107  is illustrated as vertically overlapping the semiconductor structure  500 . Here, for a reduction in the number of masks and thereby in the manufacturing costs, the mask  107  may correspond to the mask (not illustrated) already used for the realization of the fins  102   a - 102   c . Here, even if the mask  107  is positioned with a tolerance of 5-10 nm with respect to its original placement for realizing the fins  102   a - 102   c , the removing step may still be carried out successfully. However, any mask that allows the removal of at least part of the material of the source and drain regions  108  and  109  in at least part of the region R 1  separating the fins  102   a - 102   c  from each other may be used instead. Thanks to the use of the mask  107 , selective removal of the material used for the source and drain regions  108  and  109  in the regions R 1  between the fins  102   a - 102   c  is achieved. The area between the gate  104  and the source and drain regions  108  and  109  may, at this stage, be still protected by the silicon nitride or, more generally, the masking layer from the spacer, used in the previous manufacturing step, so that material of the source and drain regions  108  and  109  may be selectively removed in the portion between the fins  102   a - 102   c , without affecting the rest of the structure. 
         [0062]      FIGS. 6 a -6 d    schematically illustrate a semiconductor structure  600 , corresponding to the semiconductor structure  400  after the etching process based on the mask  107  has been carried out. In particular,  FIGS. 6 a -6 d    schematically illustrate the semiconductor structure from the same viewpoints of  FIGS. 1 a -1 d   , respectively. 
         [0063]    Thanks to the removal of the material of the source and drain regions  108  and  109  in regions R 1  between the fins  102   a - 102   c , the semiconductor structure  600  as illustrated in  FIGS. 6 a -6 d    may be obtained. In particular, as can be seen in  FIG. 6 a   , the regions R 1  placed between the fins  102   a - 102   c , aligned with the source and drain regions  108  and  109  in the X direction, do not contain material connecting the sources and drains  108  and  109  to each other. Rather, the source and drain regions  108  and  109  are each independently separated for each fin  102   a - 102   c , thus resulting in independent sources  108   a - 108   c  and independent drains  109   a - 109   c.    
         [0064]    It should be noted that, in the present embodiment, the mask  107  has been illustrated as covering the entire illustrated source and drain regions  108  and  109  in the Z direction. However, the present invention is not limited thereto. In particular, the source and drain material between the fins  102   a - 102   c  may be completely removed, as illustrated in  FIGS. 6 a -6 d    so as to leave each fin with an independent source  108   a - 108   c  and drain  109   a - 109   c . Those independent sources and drains may then be electrically connected via their respective contacts and the appropriate use of vias and connection lines. 
         [0065]    Alternatively, only a portion of the source and drain material may be removed from between the fins  102   a - 102   c , in particular the portion closest, in the Z direction, to the dummy gate  104 , as illustrated in  FIG. 7 b    by the semiconductor structure  800 . Here, material of the drain and source regions  108  and  109  may be left between the fins  102   a - 102   c  at a position further away, in the Z direction, from the dummy gate  104  than the source and drain  108   g - 108   i  and  109   g - 109   i  on the fins  102   a - 102   c . In particular, the remaining material of the source and drain regions  108  and  109  may start at a distance W 5 , in the Z direction, in the range of 20-30 nm, preferably 25 nm. Thanks to the latter approach, connection between the sources and drains  108   g - 108   i  and  109   g - 109   i  of the fins  102   a - 102   c  may be ensured by means of the remaining material of the source and drain regions  108  and  109  in between the fins  102   a - 102   c.    
         [0066]    Still alternatively. only a portion of the source and drain material may be removed from between the fins  102   a - 102   c , in particular the portion further away, in the Z direction, from the dummy gate  104 , as illustrated in  FIG. 7 a    by the semiconductor structure  700 . Here, material of the drain and source regions  108  and  109  may be left between the fins  102   a - 102   c  at a position as close as, in the Z direction, the dummy gate  104  than the sources and drains  108   d - 108   f  and  109   d - 109   f  on the fins  102   a - 102   c . Thanks to this approach, connection between the sources and drains  108   d - 108   f  and  109   d - 109   f  of the fins  102   a - 102   c  may be ensured by means of the remaining material of the source and drain regions  108  and  109  in between the fins  102   a - 102   c.    
         [0067]    The embodiments illustrated by semiconductor structures  700  and  800 , could, for instance, be employed in order to increase the mechanical strength of the fins  102   a - 102   c.    
         [0068]    Both in the semiconductor structure  700  and  800 , the width, in the Z direction, of the remaining source and drain material may have a width W 6 , in the Z direction, in the range of 10-20 nm, preferably 15 nm. 
         [0069]    Thus, thanks to the described process, a semiconductor structure may include at least a first and a second three-dimensional transistor, the first transistor and the second transistor being electrically connected in parallel to each other and sharing a common gate  104 , may be obtained, in which each transistor has a source region and a drain region, wherein the source and/or drain regions of the first transistor may be at least partially separated from, respectively, the source  108   a - 108   i  and/or drain  109   a - 109   i  of the second transistor. Even more specifically, each of the first and second transistors may include a channel, and the source and/or drain of the first transistor are at least partially separated from, respectively, the source and/or drain of the second transistor along a direction parallel to the channel of the first transistor and/or the channel of the second transistor. Further, the sources  108   a - 108   c ,  108   g - 108   i  and/or drains  109   a - 109   c ,  109   g - 109   i  of the first transistor are at least partially separated from, respectively, the sources  108   a - 108   c ,  108   g - 108   i  and/or drains  109   a - 109   c ,  109   g - 109   i  of the second transistor in the part of the source and/or drain closest to gate  104 . Alternatively, the sources  108   d - 108   f  and/or drains  109   a - 109   f  of the first transistor are at least partially separated from, respectively, the sources  108   d - 108   f  and/or drains  109   a - 109   f  of the second transistor in the part of the source and/or drain furthest from the gate  104 . Still alternatively, the sources  108   a - 108   c  and/or drains  109   a - 109   c  of the first transistor are completely separated from, respectively, the sources  108   a - 108   c  and/or drains  109   a - 109   c  of the second transistor. In such embodiments, each transistor further includes a channel, and the source and/or drain of the first transistor have a width W 1  corresponding to a channel&#39;s width of the first transistor, and/or the source and/or drain of the second transistor have a width W 1  corresponding to a channel&#39;s width of the second transistor. Here, the expression partially separated is intended to mean that the two elements are not completely connected along their sides facing each other, but only a part of the side facing each other is employed for the connection to the other element. 
         [0070]    More generally, the present invention may be implemented by either completely removing the material in regions R 1 , as illustrated in the semiconductor structure  600 , or by removing only part of it, as illustrated in the semiconductor structures  700  and  800 . It will be clear to those skilled in the art that the semiconductor structures  700  and  800  are only two extreme situations of the same configuration in which some material of the source and drain regions  108  and  109  is left in the regions R 1 , and that configurations in between those two may be implemented. 
         [0071]    Thus, semiconductor structures  600 - 800  differ from semiconductor structure  400  due to the removal of at least part of the drain and source material between the fins  102   a - 102   c , namely in the regions R 1 . In particular, in the semiconductor structures  600  and  800 , due to the removal of such material in the proximity of the dummy gate  104 , it is possible to reduce the capacitance between the dummy gate  104  and the source and drain regions  108  and  109 . In fact, as can be seen when comparing the semiconductor structure  600  and  800  with the semiconductor structure  400 , the area on the XY plane of the sources and drains  108   a - 108   c  and  109   a - 109   c  of the semiconductor structure  600  is substantially smaller than the equivalent area for the semiconductor structure  400 . Even in the case of the semiconductor structure  800 , where only some of the material forming the source and drain regions  108  and  109  is removed from between the fins  102   a - 102   c , while the area on the XY plane of the source and drain regions  108  and  109  of the semiconductor structure  800  and  400  is the same, the average distance of such area from the gate  104  is higher for the semiconductor structure  800  than for the semiconductor structure  400 . That is, both when only some of the material of the source and drain regions  108  and  109  is removed, or when all of such material is removed, the capacitance between the source and drain regions  108  and  109  and the dummy gate  104  is reduced, thus improving the electrical characteristics of the FinFETs connected in parallel. 
         [0072]    Additionally, by removing material in between the fins  102   a - 102   c , it is possible to convert a biaxial stress from the epitaxial growth of the drain and source  108  and  109  material, such as, for instance, silicon/germanium, into uniaxial stress. In some conditions, in fact, the uniaxial stress in FinFETs achieves a better mobility improvement compared to the biaxial stress. Thus, the semiconductor structures  600 ,  700  and  800  have better electrical characteristics than the semiconductor structure  400 , in which the material between the fins  102   a - 102   c  creates a biaxial stress on the fins, not present or reduced in the semiconductor structures  600 ,  700  and  800 . 
         [0073]    Still further, the space between the independent sources and drains  108   a - 108   c  and  109   a - 109   c  of neighboring fins  102   a - 102   c  in the semiconductor structure  600 , created by the complete removal of the source and drain material, as well as the space between sources and drains  108   d - 108   i  and  109   d - 109   i  of neighboring fins  102   a - 102   c  in the semiconductor structures  700  and  800 , created by the partial removal of the source and drain material, may be subsequently filled with a different material, such as a stress overlayer film, for instance, silicon-nitride (Si 3 N 4 ), silicon-oxide (SiO 2 ), etc., thus enabling a mobility and drive current improvement. That is, thanks to the use of another material, it is possible to further configure the desired stress on the fins  102   a - 102   c  and/or on the sources and drains  108   a - 108   i  and  109   a - 109   i  so as to improve the respective electrical characteristics of the FinFETs based on the fins  102   a - 102   c . Such a further configuration of the stress of the source and drain is not possible in the semiconductor structure  400 , where the space R 1  between the source and drain regions  108  and  109  of the fins  102   a - 102   c  is completely filled by the same source and drain region material. 
         [0074]    Although not illustrated, it will be clear to those skilled in the art that some process steps not shown in the figures, such as an RTA for activation and diffusion, and/or a silicide formation, and/or a dummy gate removal and replacement by a high-k/metal gate step, and/or contact formation and BEOL processing as in a conventional FinFET flow have not been illustrated for the sake of clarity. 
         [0075]    In alternative embodiments of the present invention, instead of removing the material of the source and drain regions  108  and  109  in between the fins  102   a - 102   c , it is possible to deposit such material only in correspondence with zones illustrated by reference numerals  108   a - 108   i  and  109   a - 109   i  in the semiconductor structures  600 - 800 . In other words, instead of realizing a deposition of source and drain regions  108  and  109  and a subsequent patterning thereof by means of, for instance, photolithography and etching, it is possible to proceed directly to the localized deposition of sources and drains  108   a - 108   i  and  109   a - 109   i  in a localized manner. This could be achieved, for instance, by using the mask  700  for the localized deposit of the material of the source and drain regions  108  and  109 , in addition to the above-mentioned nitride layer, or more generally a masking layer, covering the dummy gate  104  and acting as a spacer in the Z direction for defining the distance between the source  108  and the dummy gate  104 , as well as the distance between the drain  109  and the dummy gate  104 . Still in other terms, such localized realization of the sources and drains  108   a - 108   c  and  109   a - 109   c  could be achieved by using the mask  107  for the deposition step illustrated in  FIGS. 4 a   - 4   d.    
         [0076]    Moreover, although three fins  102   a - 102   c  have been illustrated, it will be clear to those skilled in the art that any number of fins higher than two may be used to implement the present invention. 
         [0077]    The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. For example, the method steps set forth above may be performed in a different order. Furthermore, no limitations are intended by the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the invention. Accordingly, the protection sought herein is as set forth in the claims below.

Technology Classification (CPC): 7