Patent Abstract:
A voltage regulator has a switch configured to alternately couple and decouple a voltage source through an inductor to a load, feedback circuitry to generate a feedback current, a current sensor configured to measure the feedback current, and a controller configured to receive the feedback current measurement from the current sensor and, in response thereto, to control a duty cycle of the switch. The feedback circuitry includes an amplifier having a first input configured to receive a desired voltage, a second input, and an output, a capacitor connecting the second input to the output of the amplifier, and a resistor connecting the output of the amplifier and the output terminal such that a feedback current proportional to a difference between the desired voltage and an output voltage at an output terminal flows through the resistor.

Full Description:
CROSS-REFERENCE TO RELATED APPLICATIONS 
     This application claims priority to U.S. Provisional Application Ser. No. 61/050,981, filed on May 6, 2008. 
    
    
     TECHNICAL FIELD 
     This disclosure relates generally to control systems for switching voltage regulators. 
     BACKGROUND 
     Voltage regulators, such as DC to DC converters, are used to provide stable voltage sources for electronic systems, particularly electronic systems that include integrated circuits. Efficient DC to DC converters are particularly needed for battery management in low power devices, such as laptop notebooks and cellular phones, but are also needed for higher power demand products, e.g., desktop computers or servers. Switching voltage regulators (or more simply “switching regulators”) are known to be an efficient type of DC to DC converter. A switching regulator generates an output voltage by converting an input DC voltage into a high frequency voltage, and filtering the high frequency voltage to generate the output DC voltage. Typically, the switching regulator includes a switch for alternately coupling and de-coupling an unregulated input DC voltage source, such as a battery, to a load, such as an integrated circuit. An output filter, typically including an inductor and a capacitor, is coupled between the input voltage source and the load to filter the output of the switch and thus provide the output DC voltage. A controller measures an electrical characteristic of the circuit, e.g., the voltage or current passing through the load, and sets the duty cycle of the switch in order to maintain the output DC voltage at a substantially uniform level. Current-mode control is one way of controlling the switching behavior of the switching components. Current-mode control measures the current across the load and attempts to maintain a specific current over the load. 
     Voltage regulators for microprocessors are subject to ever more stringent performance requirements. One trend is to operate at ever lower voltage and at higher currents. Another trend is to turn on or off different parts of the microprocessor in each cycle in order to conserve power. This requires that the voltage regulator react very quickly to changes in the load, e.g., several nanoseconds to shift from the minimum to the maximum load, and to have a fast transient response, e.g., to quickly stabilize without significant voltage or current ripple. 
     Still another trend is to place the voltage regulator close to the microprocessor in order to reduce parasitic capacitance, resistance and/or inductance in the connecting lines and thereby avoid power losses. However, in order to place the voltage regulator close to the microprocessor, the voltage regulator needs to be small and have a convenient form factor. 
     SUMMARY 
     In one aspect, a voltage regulator has an input terminal for coupling to a voltage source and an output terminal for coupling to a load through an inductor. The voltage regulator includes a switch configured to alternately couple and decouple the voltage source through the inductor to the load, feedback circuitry including an amplifier having a first input configured to receive a desired voltage, a second input, and an output, a capacitor connecting the second input to the output of the amplifier, and a resistor connecting the output of the amplifier and the output terminal such that a feedback current proportional to a difference between the desired voltage and an output voltage at the output terminal flows through the resistor, a current sensor configured to measure the feedback current, and a controller configured to receive the feedback current level from the current sensor and, in response thereto, to control the switch to couple the voltage source through the inductor to the load until an upper peak limit is reached and decouple the voltage source from the load until a lower peak limit is reached. 
     In another aspect, a voltage regulator includes a switch configured to alternately couple and decouple the voltage source through the inductor to the load, a feedback circuitry configured to generate a feedback current proportional to a difference between a desired voltage and an output voltage at the output terminal, a current sensor configured to measure the feedback current, a controller configured to receive the feedback current level from the current sensor and, in response thereto, to control the switch to couple the voltage source through the inductor to the load until an upper peak limit is reached and decouple the voltage source from the load until a lower peak limit is reached, a current mirror configured to generate a reporting current proportional to the feedback current, a resistor through which the reporting current passes, and reporting circuitry to measure a voltage across the resistor. 
     In another aspect, a method of operating a voltage regulator can include determining whether a desired output current is below a threshold, and when the desired output current is below the threshold, generating a sequence of current pulses in a discontinuous current mode, wherein the maximum current of the pulses is a function of the desired output current. 
     In another aspect, a method of operating a voltage regulator includes, for a finite number of current pulses during a voltage regular start mode, monotonically increasing the maximum current of the current pulses and a target voltage. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG. 1  is a block diagram of an exemplary switching regulator. 
         FIG. 2  is a schematic and circuit diagram illustrating a prior current-mode-control switching regulator. 
         FIG. 3  is a schematic and circuit diagram illustrating an implementation of a current-mode-control switching regulator. 
         FIG. 4A  is a schematic and circuit diagram illustrating a portion of a current-mode-control switching regulator that is switchable between droop and no-droop modes. 
         FIG. 4B  is a schematic and circuit diagram illustrating another implementation of a portion of a current-mode-control switching regulator that is switchable between droop and no-droop modes. 
         FIG. 5  is a schematic and circuit diagram illustrating a portion of a current-mode-control switching regulator that include current reporting circuitry. 
         FIG. 6  is a graph of output current as a function of time in a discontinuous mode of a switching regulator. 
         FIG. 7  is a graph of output voltage as a function of time in a discontinuous mode of a switching regulator. 
         FIG. 8  is a graph of maximum current as a function of desired output current. 
         FIGS. 9A-9C  are graphs of output current as a function of time for low, medium and high desired current in a discontinuous mode of a switching regulator. 
         FIG. 10  is a graph of output voltage and reference voltage as a function of time during a start-up operation. 
     
    
    
     DETAILED DESCRIPTION 
       FIG. 1  depicts a block diagram illustrating exemplary use of a current-mode-control switching regulator  14  within an electronic device  10 . Regulator  14  conditions power from a power source  12  for use by electronic circuitry  16 . Electronic device  10  is, for example, a mobile phone; power source  12  is, for example, a rechargeable battery; and electronic circuitry  16  is, for example, circuitry within the mobile phone. 
       FIG. 2  depicts a prior current-mode control voltage regulator  104 . Voltage regulator  104  is coupled to a voltage source with an input voltage V in  at a voltage input terminal  106 . A voltage output terminal  108  of regulator  104  couples to a load  102 . A desired output voltage reference V ref  is input to regulator  104  at terminal  110 . 
     The voltage regulator  104  includes a switching circuit which serves as a power switch for alternately coupling and decoupling the input terminal  106  to an intermediate node  112 . The switching circuit includes a high-side power transistor  114  having a drain connected to the input terminal  106  and a source connected to the intermediate node  112 , and a low-side power transistor  116  having a source connected to ground and a drain connected to the intermediate node  112 . The opening and closing of the switching circuit generates an intermediate voltage V int  having a rectangular waveform at the intermediate node  112 . The intermediate voltage V int  is directed through a filter  120  that includes an inductor  122  and a load capacitor  124  connected in parallel with load  102  to generate a generally stable output voltage V out  at the output terminal  108 . 
     The power transistors  114  and  116  can be controlled by a switching amplifier and controller  130 . To provide a control signal to the controller  130 , an error amplifier  132  compares the desired output voltage reference V ref  with a voltage V FB  at terminal  138 . The error amplifier  132  includes a high frequency transconductance stage  134  and a low frequency integrator  136 . The V ref  terminal  110  is connected to the positive inputs of the error amplifier  132 , and terminal  138  is connected to the negative inputs of the error amplifier  132  and to load  102  by a feedback resistor  140 . Error amplifier  132  operates to maintain voltage V FB  at terminal  138  equal to V ref  by passing a current I FB  through resistor  140 . The current through resistor  140  causes a voltage drop across resistor  140  equal to the voltage difference between V ref  and the voltage across load  102 . Current I FB  is thereby indicative of the error in voltage across load  102 , i.e., the difference between the voltage across the load and the desired voltage V ref . The current I FB  is sensed by a current sensor  142  and this data is directed to the controller  130 . The controller  130  and error amplifier act as a feedback loop so that the I FB *K I =I LOAD , where I LOAD  is the average current through the load, i.e., the average of the instantaneous output current I OUT , and K I  is a gain. In one embodiment, the gain factor (IQ can be approximately 120,000. The configuration of the voltage regulator  104  creates a droop voltage, i.e., as current flow to the load increases, the output voltage will drop. The slope of the droop will be R FB /K I . 
       FIG. 3  depicts an implementation of a current-mode control voltage regulator  204 . Voltage regulator  204  is coupled to a voltage source with an input voltage V m  at a voltage input terminal  206 . A voltage output terminal  208  of regulator  204  couples to a load  202 . A desired output voltage reference V ref  is input to regulator  204  at terminal  210 . 
     The voltage regulator  204  includes a switching circuit which serves as a power switch for alternately coupling and decoupling the input terminal  206  to an intermediate node  212 . The switching circuit also includes a rectifier, such as a switch or diode, coupling the intermediate node  212  to a low voltage line, e.g., ground. In particular, the switching circuit can include a high-side power transistor  214  having a drain connected to the input terminal  206  and a source connected to the intermediate node  212 , and a low-side power transistor  216  having a source connected to ground and a drain connected to the intermediate node  212 . The opening and closing of the switching circuit generates an intermediate voltage V int  having a rectangular waveform at the intermediate node  212 . 
     The intermediate voltage V int  is directed through a filter  220  that includes an inductor  222  and a load capacitor  224  connected in parallel with load  202  to generate a generally stable output voltage V out  at the output terminal  208 . The inductor  222  and capacitor  224  can be discrete components, e.g., on the same circuit board as the chip with the switches  214  and  216  and controller  230 , or can be integrated into the chip with the switches  214  and  216  and controller  230 . 
     Although only one switching circuit is illustrated in  FIG. 3 , the voltage regulator can include multiple switching circuits in parallel, each switching circuit having its own inductor. The outputs of the inductors can be connected to provide the output current, and the inductors can be coupled, e.g., wound around a common core, e.g., with each winding made in the same orientation. 
     The power transistors  214  and  216  can be controlled by a switching amplifier and controller  230 . To provide a control signal to the controller  230 , the desired output voltage reference V ref  is input to the positive input of an amplifier  260 , e.g., a single simple op-amp. The output of the amplifier  260  is connected to a current sensor  242 , such as a current mirror, that measures the current flowing through a terminal  262 . The terminal  262  is connected to the negative input of the amplifier  260  through a capacitor  264  with capacitance C mt . Output terminal  208  and load  202  are connected to terminal  262  by a feedback resistor  266  with resistance R FB , and are also connected to the negative input of the amplifier  260  through another resistor  268  with resistance R int . The resistance R int  is greater, e.g., by an order of magnitude or more, than the resistance R FB . 
     This switching amplifier  230  is designed to work in conjunction with the sensed current information from current sensor  242  to control power transistors  214  and  216  to alternate the connection of intermediate terminal  212  between terminal  206  and ground. Low-side power transistor  216  stays on until the switching amplifier and control circuit  230  determines that the feedback current I FB , as measured by current sensor  242 , remains above a pre-determined threshold below the average output current through terminal  212 . After switching amplifier  230  determines the current threshold is surpassed, the low-side power transistor  216  is disabled and the high-side power transistor  214  is enabled. The switching amplifier  230  then continues to monitor the current sensor  242  output until it crosses a pre-determined threshold above the average out current through terminal  212 . At this point, the switching amplifier  230  then disables high-side power transistor  214  and enables low-side power transistor  216 . 
     Switching regulator  204  thereby operates to connect load  202  to the voltage source when the voltage across load  202  is less than V ref , and disconnects load  202  from the voltage source when the voltage across load  202  is greater than V ref . The resulting waveform of current I OUT  is, in this example, triangular. The average value of the triangular waveform I OUT  is equal to I FB *K I . The difference between the upper and lower peaks of the I OUT  current triangle (output current ripple) is equal to K I  multiplied by the difference between the upper and lower thresholds to which the switching amplifier  230  compares I FB . 
     At high frequencies, the capacitor  264  acts as a short, and since R int &gt;&gt;R FB , current flow through resistor  268  will be negligible, and the voltages on the left and right sides (as shown in  FIG. 3 ) of the op-amp  260  will be forced to be equal. Amplifier  260  operates to maintain voltage V FB  at terminal  262  equal to V ref  by passing a current I FB  through resistor  266 . The current through resistor  266  causes a voltage drop across resistor  266  equal to the voltage difference between V ref  and the voltage across load  202 . Current I FB  is thereby indicative of the error in voltage across load  202 , i.e., the difference between the voltage across the load and the desired voltage V ref . 
     At low frequencies, the capacitor  264  acts as a large impedance, so that the amplifier  260  is sensing V out , and thereby integrates away the error. As a result, the voltage regulator  204  does not have a droop voltage, e.g., as current flow to the load increases, the output voltage remains substantially constant. 
       FIG. 4A  depicts another implementation of a current-mode control voltage regulator which is switchable between droop and no-droop modes. This implementation is similar to the implementation illustrated in  FIG. 3 , but a switch  270  is added in parallel with the capacitor  264 . If the switch is open, the voltage regulator acts similarly to the implementation illustrated in  FIG. 3 , with no droop voltage. If the switch is closed, since R int &gt;&gt;R FB , current flow through resistor  268  will be negligible, and thus the voltage regulator acts similarly to the implementation illustrated in  FIG. 2 , with a droop voltage. 
       FIG. 4B  depicts another implementation of a current-mode control voltage regulator which is switchable between droop and no-droop modes. This implementation is similar to the implementation illustrated in  FIG. 3 , but a second switch  272  is added in series with resistor  268 . Opening the switch  272  disconnects the path of resistor  268 , and thus the voltage regulator acts similarly to the implementation illustrated in  FIG. 2 , with a droop voltage. 
     Some implementations of the current-mode control voltage regulator include current reporting circuitry. The reporting circuitry can direct a signal that is proportional to the output current I OUT  flowing into the load to an output terminal of the voltage regulator. For example, the output terminal can be connected to an external processor, i.e., a processor that is not part of the voltage regulator, e.g., a CPU of a computer system powered by the voltage regulator. In particular, the reporting circuitry can generate a signal that is proportional to the error current I FB , and thus proportional to the output current I OUT . 
       FIG. 5  illustrates an implementation in which a current mirror  280  generates reporting current I report  that is a mirror of the feedback current I FB , e.g., I report =I FB *K 2 , where K 2  is a constant, e.g., 1. 
     In some implementations, the reporting current I report  is directed through a reporting resistor  290  with resistance R report  to ground. The voltage V report  across the reporting resistor  290  is thus proportional to the error current I FB . The voltage V report  can be sensed and used for testing or reported to the microprocessor, e.g., for calculation of an estimated battery life. For example, because the voltage V report  is proportional to the load, the voltage V report  provides a measure of the power usage. The microprocessor can calculate the estimated battery life from the current battery power P and the power usage dP/dt determined from the voltage V report , e.g., dP/dt=V report *K 3 , where K 3  is a constant. For example, under the assumption that the power usage will remain constant, the estimated battery life T BL  can be calculated from the voltage V report , e.g., T BL =P/(V report *K 3 ). 
     In some implementations, the external resistor is not needed and reporting current I report  is directed to the output terminal for current reporting instead of a voltage. In some implementations, the processor can monitor the voltage across the R FB  resistor, since this voltage is directly proportional to I FB . This voltage can be internally buffered to an output pin for direct monitoring by the user. In some implementations, this voltage can be buffered across another reference resistor to form a new current proportional to I FB . This new current can then be used similarly to the reporting current as described above. 
     Although  FIG. 3  illustrates the current mirror  280  as located between the current sensor  242  and the feedback resistor  266 , the current mirror  280  could be between the current sensor  242  and the amplifier  260 , or the current mirror  280  could mirror the current flowing out of the current sensor  242  to the controller  230 . 
     Although illustrated in conjunction with the voltage regulator of  FIG. 3 , the current reporting circuitry could instead be used in conjunction with the voltage regulators of  FIG. 2  or  4 , or with other configurations. 
     In normal continuous mode operation, the transistors  214  and  216  are driven by the controller  230  to deliver a large multiple of the feedback current I FB  to the load  202 . Excepting possibly for brief periods at change-over to prevent momentary direct connection of the input voltage to ground, at least one of the transistors  214  and  216  remains closed. 
     The output current from terminal  212  can form a triangular waveform with an average current that matches the desired current and should match the desired current or the current I LOAD  drawn by the load. The output current can have a peak-to-peak height of I peak . 
     At light load conditions, e.g., if I LOAD  is below a threshold, e.g., I peak /2, the switching regulator can operate in a discontinuous current mode. In particular, the switch can be operated in a tristate, so that at certain times both transistors  214  and  216  are left open and the intermediate terminal  212  is left floating. Referring to  FIGS. 6 and 7 , when the output voltage drops V out  below the desired reference voltage V ref , feedback current I FB  becomes positive, and controller  230  closes the transistor  214  to connect the intermediate terminal  212  to the voltage source. This causes the current flow to ramp up, and also causes the voltage to increase. When the current reaches a current peak threshold I PEAKCURRENT , the transistor  214  is opened and transistor  216  is closed. This causes the current flow to ramp down. When the current flow reaches zero, both transistors  214  and  216  are left open. As a result, a positive “charge burst”, which can be a triangular waveform, is dumped into the capacitor  224 . The load then drains the charge from the capacitor, causing the output voltage V out  to gradually decline until it reaches the reference voltage V ref  again, triggering another charge burst. 
     However, the current peak threshold I PEAKCURRENT  need not be a constant value. In particular, in the discontinuous mode (“DCM”), the current peak threshold I PEAKCURRENT  can be a function of the average output current L OAD  or the desired current. As shown in  FIG. 8 , at output current near zero, the current peak threshold I PEAKCURRENT  can start from a lower, e.g., minimum, threshold I MINPEAK  that is a fractional value, e.g., one-quarter, one-third or one-half, of the maximum threshold I MAXPEAK . As the output current I LOAD  increases, the current peak threshold I PEAKCURRENT  increases, e.g., monotonically. In some implementations, at an output current I LOAD  equal to or greater than half the maximum threshold, I MAXPEAK /2, the current peak threshold I PEAKCURRENT  is equal to the maximum threshold I MAXPEAK . In some implementations, the current peak threshold increases linearly from the minimum threshold I MINPEAK  to the maximum threshold I MAXPEAK . However, other functions can relate the current peak threshold I PEAKCURRENT  to the output current I LOAD . 
     As a result, as shown in  FIGS. 9A-9C , as the desired output current increases, the current pulses get larger, until at the transition between the continuous and discontinuous modes, the current pulses touch and have the peak current I MAXPEAK . In addition, because the current pulses are smaller at low desired current, voltage ripple can be reduced at low current conditions. Optionally, the pulse frequency can increase as the desired output current increases. 
     A problem with systems in which a typical constant peak current is used instead is that the voltage ripple increases as the load current gets smaller. The maximum output voltage ripple is commonly considered an important specification and therefore can restrict the peak current used from being too large. On the other hand, large peak current values are desired since they tend to lead to higher efficiency in light load conditions and allow the discontinuous mode algorithm to operate up to a higher I LOAD  current level. The technique discussed above allows the discontinuous mode to have a scalable peak current that can counteract the trend of voltage ripple increasing as load decreases while still supporting the larger peak current at reasonable load currents. As a result, the voltage regulator can have improved efficiency and discontinuous mode current capability. 
     In constant peak current discontinuous mode implementations, the switching frequency of the regulator is directly proportional to the load current as the regulator delivers a fixed charge pulse per switching event. In order to sustain output voltage regulation, the control circuitry will modulate the frequency of switching events so that the average charge delivery to the output node is equivalent to that withdrawn by the load. With the scalable peak current technique, the charge per pulse delivered is set to be a function of the average output current. This results in a non-linear relationship between load current and discontinuous switching frequency. Another benefit of this technique is that the relationship between the actual frequency and load current can therefore be tuned or limited by adjusting the functional relationship between the scalable charge pulses and the average output current. For example, this could be useful in mobile systems where a high efficiency discontinuous mode algorithm is desired but it is desired to place a lower limit on the switching frequency to prevent it from dropping into the audible frequency range. 
     In some implementations, the discontinuous regulator charge pulse can be set by controlling the high side switch on-time as opposed to a peak current level. In such implementations, the on-time can be modulated as a function of the average output current to achieve substantially similar benefits as those described above. 
     When a voltage regulator is turned on, the regulator can move from off to maximum current capacity, resulting in an in-rush current that the input voltage may not be able to support. This could affect the voltage supply. In addition, V out  may overshoot the desired reference voltage V ref . Even if, as illustrated by  FIG. 10 , the voltage reference is adjusted with a “soft start” to ramp from a lower voltage up to the eventual target voltage V target  (V target  becomes the reference voltage V ref  in the usual operating conditions described in the embodiments above), the initial current pulses can cause the output voltage to overshoot the reference voltage V ref . 
     A technique to counteract this problem is to limit both the peak current and the ramp up the reference voltage V ref  during start-up conditions. A conventional “soft start” ramp on V ref  may be insufficient in and of itself to solve the overshooting problems noted above; enhancing startup by limiting the peak current can further reduce overshooting. As a consequence of limiting the peak current on a cycle to cycle basis, the duty cycle will also be limited. 
     The start-up conditions can be the initial few pulses, e.g., less than ten pulses, e.g., the first five or four or three pulses. The peak current can grow monotonically during the start-up conditions, with initial growth being exponential, e.g., doubling each pulse, and later growth being linear. The maximum current of a particular current pulse can be a discrete function of the ordinal that pulse. For example, the first pulse can be limited to I max /8, the second pulse can be limited to I max /4, the third pulse can be limited to I max /2, and the fourth pulse can be limited to ¾*I max . This technique limits the current and thus reduces the likelihood of overshooting. 
     Another potential benefit can be that even with a soft start on V target , the voltage regulator can get large in-rush current because the current required to be delivered out of terminal  208  is directly proportional to C OUT    224 . Therefore even with very slow V target  ramps, the current required to ramp V OUT  van be arbitrarily large when C OUT    224  is arbitrarily increased in value. On the other hand, limiting the peak current during the initial pulses on startup directly limits the in-rush current. 
     In some implementations, during the start-up conditions the peak current can be limited as a function of time instead of a specific number of pulse events. For example, the duty cycle can grow monotonically with time during the start-up. Also, the limiting can be determined from an analog function, e.g., a continuous function of time with a value determined by the time of the pulse, instead of discrete steps. Again, this method will reduce both initial overshoot as well as in-rush current on the input supply. 
     The controller that controls the switch can be implemented with hardware (digital and/or analog), firmware or software, i.e., a computer program product tangibly embodied in a computer readable medium and including instructions to be executed by a processor, e.g., a microprocessor in the controller. The instructions can carry out a control algorithm to control the switches to generate the pulses as discussed above. 
     Those skilled in the art will appreciate that variations from the specific embodiments disclosed above are contemplated by the invention. The invention should not be restricted to the above embodiments, but should be measured by the following claims.

Technology Classification (CPC): 7