Patent Abstract:
A universal plug is shown for use with the 4-conductor jacks of some mobile telephones, such as those that play stereo music. The universal plug is especially adapted to work with at least three different standards of various manufacturers, as well as the industry standard 3-conductor jacks of other mobile telephones.

Full Description:
BACKGROUND OF THE INVENTION  
       [0001]     1. Field of the Invention  
         [0002]     The present invention relates to a plug, such as those used with headphones, and more particularly to a plug that fits multiple brands of stereo-audio-capable mobile telephones.  
         [0003]     2. Description of the Prior Art  
         [0004]     Over recent years, the technology in mobile telephones has evolved to incorporate the functionality previously available in other small appliances. This phenomenon, known in the industry as “convergence,” has led to mobile telephones that can be used as alphanumeric pagers, internet browsers, e-mail devices, PDAs, as well as several other technologies. Most recently, it has become popular to combine the functionality of portable music (and even multimedia) players into mobile telephones.  
         [0005]     The resulting “music phones” necessitated the development of a headset that could be used both to listen to the music and to use the telephone in a hands-free manner. This hybrid headset not only needed stereo audio output, but a microphone and a control switch, as well. This meant that headset jacks for these devices and the resulting plug design needed to be developed with four conductors. Previous conventional stereo headsets (i.e., those for use with portable music players) have used a 3-conductor plug/jack system with a 3.5 mm diameter (the outside diameter of the plug and approximate inside diameter of the corresponding jack). Previous mobile telephone monophonic headsets with microphone and control button have used a 3-conductor plug/jack system with a 2.5 mm diameter. A de facto standard has been developed for both of these systems, which standardizes the location of the contact points along the plug/jack.  
         [0006]     Unfortunately, no standard (de facto, or otherwise) was developed for the new 4-conductor plug/jack systems for use with music phones, despite the fact that all manufacturers appear to use the form factor found in the conventional 2.5 mm system. The exact reason for this lack of standardization is unknown. However it may have been the result of a rush on the part of the major telephone manufacturers to get their music phones to market. Regardless of the genesis of the current situation, it has created problems.  
         [0007]     The biggest problem is that manufacturers of after-market mobile telephone accessories have, thus far, needed to develop a separate plug for the music phone headsets for each major manufacturer&#39;s music phone. This is costly for several reasons, but the most significant reasons is that it requires accessory manufacturers to create tooling for, and them and their distribution chain to maintain inventory control on, 4 or 5 times as many related products than would have been the case had the industry standardized.  
         [0008]     Thus, it is an object of the present invention to develop a 4-conductor plug for use with music phones that can be used with music phones from multiple manufacturers.  
         [0009]     It is a further object of the present invention to maximize the number of manufacturer&#39;s music phones with which such a plug is compatible.  
       SUMMARY OF THE INVENTION  
       [0010]     It is with the above objects in mind that the present invention was conceived. The present invention was developed based on the fact that each of the various major manufacturer&#39;s 4-conductor plug/jack systems uses the same form factor for the plug—namely a 2.5 mm diameter plug, with a standard length (11.5±0.3 mm). This is the same form factor as used with the 3-conductor systems. The difference between each of the 4-conductor systems is the precise location of the contact points within the jack, and thus the dimensions and locations of the conductor terminations (and the insulators disposed between each adjacent set of conductor terminations) along the plug.  
         [0011]     Careful reverse engineering of each different system was required, before it was discovered that precise dimensioning of the conductors and corresponding insulators was possible so that a plug could be used with jacks from multiple systems. This was not a case of merely finding optimal dimensions for the components of the plug. First, it had to be determined that such a multiple-compatible system was even feasible. Additionally, if conductor terminations were made too wide (insulators too narrow), the conductor termination would make contact with multiple jack contact points in some systems. Conversely, if conductor terminations were made too narrow (insulators too wide), the conductor termination would miss contact with the corresponding contact point in the jack of some systems. Both of these scenarios are obviously unacceptable, as this would cause the otherwise stereophonic audio to be heard in only one ear piece, or in some cases, no audio output at all.  
         [0012]     Eventually, a plug was discovered with precise dimensioning that is compatible with the 4-conductor systems of three different major music phone manufacturers. Specifically, a headset made with this plug will provide stereophonic audio as well as telephone control, with music phones made by Motorola®, LG®, and Samsung®. This universal plug still uses a 2.5 mm diameter by 11.5 mm form factor, and is even compatible with jacks on conventional mobile telephones using the standard 3-conductor system. 
     
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0013]     So that the manner in which the above-identified features, advantages, and objects of the present invention are attained and can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the embodiment thereof which is illustrated in the appended drawings.  
         [0014]     It is noted however, that the appended drawings illustrate only a typical embodiment of this invention and is therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments. Reference the appended drawings, wherein:  
         [0015]      FIG. 1  is a general representation of the standard form factor for a 4-conductor plug;  
         [0016]      FIG. 2  is a cutaway view of a prior art 3-conductor plug in a conventional 3-conductor jack;  
         [0017]      FIG. 3  is a cutaway view of the plug of the present invention in a conventional 3-conductor jack; and  
         [0018]      FIG. 4  is a cutaway view of the plug of the present invention in a 4-conductor jack, generally. 
     
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT  
       [0019]     Referring now to  FIG. 1 , the form factor of a 4-conductor plug  10  is shown generally. This genre of plug is typically used with headsets designed to listen to stereo audio from a mobile telephone, while at the same time providing an audio input (microphone) to the telephone and a control means, such as a single-pole, single-throw, momentary switch (which can function to answer or make telephone calls depending on the model of telephone).  
         [0020]     The plug  10  is generally cylindrical and comprises a tip  12  which acts as a conductor termination for one of the conductors of the headset and three more conductor terminations  14   a ,  14   b , and  14   c  that are collinear with the tip are disposed along the surface of the plug  10 . The tip  12  is not cylindrical like the remainder of the plug, but rather has a beveled end  16  and a beveled indentation  28  to allow the entire plug  10  to be retained by the corresponding jack (as best seen in  FIGS. 2-4 ). In between each adjacent conductor termination  12 ,  14 , is disposed an insulator ring  18   a ,  18   b , and  18   c  so that no two conductors are in electrical contact with one another, which would obviously create a short in the headset circuit.  
         [0021]     The drawing of  FIG. 1  is not drawn to scale because of the very nature of the problem to be solved. Each manufacturer of mobile telephones uses different dimensions of the various electrical contact points within the jack, and thus the dimensions and placement of the conductor terminations are different for each manufacturer. Only the form factor is common among the various manufactures. The diameter of the plug is 2.5 mm and the length from the end of the tip  16  to the distal end of the last conductor termination  14   c  is 11.5 mm (±0.3 mm). The following table shows the different lengths of the components of the plug  10  in millimeters (rounded to the nearest 0.05 mm) in the system of various manufacturers:  
                                                 TABLE 1                           Length of 4-Conductor Plug Components in Various Systems                    1 st     1st   2nd   2nd   3rd   3rd               Insulator   Conductor   Insulator   Conductor   Insulator   Conductor               Ring   Termination   Ring   Termination   Ring   Termination           Tip Length   Length   Length   Length   Length   Length   Length       Manufacturer   (12)   (18a)   (14a)   (18b)   (14b)   (18c)   (14c)               LG   3.80   0.85   1.20   0.75   1.30   0.75   3.00       Samsung   4.00   0.75   1.25   0.80   1.20   0.80   2.90       Motorola   3.90   0.75   1.55   0.65   1.55   0.75   2.30                  
 
         [0022]     The present invention is a specially modified version of the plug  10  that works with jacks of the 4-conductor plugs of at least the three manufacturers mentioned above. This is accomplished by very carefully designing the dimensions and location of the conductor terminations  14 . In the present invention, the tip is 3.7 mm long, and the remaining conductor terminations  14   a ,  14   b , and  14   c , are 1.4 mm, 1.4 mm, and 2.9 mm respectively. The widths of the insulator rings,  18   a ,  18   b , and  18   c , are 0.7 mm, 0.5 mm, and 0.6 mm respectively.  
         [0023]      FIG. 2  shows how a similar, prior art, 3-conductor plug  101  fits in a 3-conductor jack  20 . Note that the plug  101  has three conductor terminations  102  (including the tip), each of which is separated from the adjacent conductor terminations  102  by an insulator ring  103 , and each of which makes contact with exactly one electrical contact point  22  in the jack  20 .  
         [0024]     In the present invention, the plug  10  is also compatible with the standard 3-conductor jack  20 , which can be seen in  FIG. 3 . Note that the first, second, and fourth conductor terminations  12 ,  14   a , and  14   c  make contact with the electrical contact points  22 .  
         [0025]      FIG. 4  shows the similar situation of the plug  10  of the present invention fitting inside a 4-conductor jack  24  of an unspecified manufacturer. This drawing represents a compatible fit between the plug  10  and this jack  24 . Note that each conductor termination  12 ,  14  makes contact with exactly one electrical contact point  26  in the jack, and consequently no electrical contact point  26  is located on an insulator ring  16  when the plug  10  is inserted.  
         [0026]     Other manufacturers may choose to adopt yet different standards for their 4-conductor plug/jack systems, and the present invention may or may not need to be modified accordingly. Such adaptations are contemplated as being within the scope of the present invention. It may or may not even be possible to find a solution to dimensions and placement of the conductor terminations  12 ,  14  such that compatibility can be maintained with the three known systems discussed herein and the aforesaid new standard yet to be created.  
         [0027]     While the foregoing is directed to the preferred embodiments of the present invention, other and future embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims which follow.

Technology Classification (CPC): 7