Patent Abstract:
A high yield method for fermenting carbohydrate to ethanol, comprising a) treating carbohydrate with a composition containing 10-90 wt. % of an aldehyde selected from the group consisting of an formaldehyde, para-formaldehyde, glutaraldehyde and mixtures thereof, 1-50 wt. % of a surfactant having an I JLB from 4 to 18, 0-20 wt. % of an antimicrobial terpene, or essential oils, 1-50 wt. % of organic acids selected from C 1-24  fatty acids, their salts, and glyceride esters thereof, and 1-50 wt. % water, b) fermenting said carbohydrate in the presence of yeast in a fermentation broth, and c) isolating ethanol in a higher yield than would be obtained without step a).

Full Description:
BACKGROUND OF THE INVENTION 
       [0001]    1. Field of the Invention 
         [0002]    A high yield method for producing ethanol from carbohydrate fermentation, by treating incoming carbohydrate material with an aldehyde, a fatty acid, a terpene and a surfactant. 
         [0003]    2. Background 
         [0004]    In 2009, the Renewable Fuels Standard (RES) called for blending 11.1 billion gallons of ethanol and other biofuels into the U.S. motor fuels market to satisfied future demands. This will result in an increase in the level of corn needed by the industry and require plant capacity to be increased as well. In just the past year, the USA&#39;s annual operating capacity increased by 2.7 billion gallons, a 34% increase over 2007. This growth in production capacity was enabled by the completion, start-up, and operation of new ethanol refineries. 
         [0005]    Ethanol, a promising biofuel from renewable resources, is produced from the starch of cereal grains (corn, sorghum, wheat, triticale, rye, malted barley, rice), tuber crops (potatoes) or by direct use of the sugar in molasses, sugar cane juice or sugar beet juice. Ethanol can also be produced by fermentation of cellulose-based material (switch grass, pine trees), but this technology has not been widely commercialized. 
         [0006]    Eighty percent of the world ethanol is produced by Brazil and the USA. Of this, 60% is produced by yeast fermentation of corn or sugar cane juice. Ethanol production through anaerobic fermentation of a carbon source by the yeast  Saccharomyces cerevisiae  is one of the best known biotechnological processes and accounts for a world production of more than 35 billion liters of ethanol per year (Bayrock, 2007). 
         [0007]    The process of ethanol production from cereals begins with the hydrolysis of starch. The hydrolysis of starch results in the conversion of amylose, a mostly linear α-D-(1-4)-glucan, and branched amylopectin, a α-D-(1-4)-glucan which has α-D-(1-6) linkages at the branch point, into fermentable sugars that subsequently are converted to ethanol by yeast (Majovic, 2006), bacteria (Dien, 2003). Bacteria are used for the production of ethanol from mostly cellulose containing material, they include  Zymomonas  spp., engineered  E. coli, Klebsiella oxytoca, Zymomonas mobilis, Acetivibrio celluloyticus  within others (Dien, 2003) 
         [0008]    In an ethanol production system, whole corn kernel is ground and mixed with water. The mixture is then steam cooked to gelatinize starch and to decrease bacterial contamination. After this liquefaction, enzymes and yeast are added to start the fermentation process to produce ethanol. 
         [0009]    Dry milling and wet milling are the two primary processes used to make ethanol in the United States. 
         [0010]    In the dry milling process, the entire corn kernel or other starchy material is ground into flour and mixed with water to form a slurry. Then, enzymes are added to the mixture, which is processed in a high-temperature cooker, cooled and transferred to fermenters where yeast is added and the conversion of sugar to ethanol begins. After fermentation, the resulting mixture is transferred to distillation columns where the ethanol is separated. The solids resulting after fermentation and ethanol separation are processed to produce distiller&#39;s dried grains with solubles (DDGS) which is used for animal production, e.g. poultry, swine, and cattle feed. More than 80% of today&#39;s ethanol capacity utilizes the dry mill process (RFS, 2006). 
         [0011]    In the wet milling process, the grain is soaked or steeped in water to facilitate the separation of the grain into its basic nutritional components, such as corn germ, fiber, gluten and starch components. After steeping, the corn slurry is processed through a series of grinders and the components separated. The gluten component is filtered and dried to produce the corn gluten meal (CGM), a high-protein product used as a feed ingredient in animal operations. The starch and any remaining water from the mash are then processed in one of three ways: Fermented into ethanol, dried and sold as dried or modified corn starch, or processed into corn syrup (RFS, 2006). 
         [0012]    Both the wet and dry mill processes utilize only the starch portion of the corn kernel for ethanol production. The remaining protein, fat, fiber and other nutritional components remain available for use as animal feed. 
         [0013]    In the conventional fermentation process, yeast culture is added to the starch kernel portion of the corn and incubated 72 hours to allow sufficient time for the yeast population to increase to the necessary concentration (Maye, 2006). It takes from 45 to 60 minutes for the yeast population to double. It takes many hours of such propagation to produce the quantity of yeast necessary to ferment such a large quantity of sugar solution (Maye, 2006). 
         [0014]    A process called raw starch hydrolysis converts starch to sugar which is then fermented to ethanol, bypassing conventional starch gelatinization conditions. The enzymes used in the saccharification/fermentation are fungal alpha amylase and glucoamylase (amyloglucosidase) (Thomas, 2001). This simultaneous saccharification and fermentation allows for higher concentrations of starch to be fermented and results in higher levels of ethanol. If the sugar source is from crops such as sugar cane, sugar beets, fruit or molasses, saccharification is not necessary and fermentation can begin with the addition of yeast and water (Maye, 2006). 
         [0015]    One of the important concerns with batch or continuous fermentation systems is the difficulty of maintaining it free from bacterial contamination. Unfortunately, the optimum atmosphere for fermentation is also optimum for bacterial growth. Contamination generally originates from harvesting of the carbohydrate material. Washing the material may help lower the contamination level (Maye, 2006). 
         [0016]    Despite efforts to prevent contamination with cleaning and disinfecting of the saccharification tanks and continuous yeast propagation systems, biofilms can act as reservoirs of bacteria that continuously reintroduce contaminants (Bischoff, 2009). 
         [0017]    A variety of gram positive and gram negative bacteria have been isolated from fuel ethanol fermentation including species of  Lactobacillus, Pediococcus, Staphylococcus, Enterococcus, Acetobacter, Gluconobacter  and  Clostridium  (Bischoff, 2009). Almost two thirds of the bacteria isolated were species of lactic acid bacteria, e.g.  Lactobacillus  (Skinner, 2007). 
         [0018]    In a survey conducted by Skinner and Leathers (2004), 44-60% of the contaminants in the wet mill process were identified as Lactobacilli. In the dry mill process, 37 to 87% of the contaminants were identified as Lactobacilli. 
         [0019]    Lactobacilli contamination in the range of 10 to 10′ cfu/m L corn slurry can reduce ethanol yield by 1-3%. In industry, even with an active bacterial control program to control the proliferation of Lactobacilli, carbohydrate losses to Lactobacilli can make the difference between profitability and non-profitability (Bayrock, 2007). Lactobacilli not only tolerate low pH, high acidity and relatively high concentrations of ethanol, but they also multiply under conditions of alcoholic fermentation (Thomas, 2001). Bacterial contaminants compete for growth factors needed by yeast and also produce by-products that are inhibitory to yeast, particularly lactic and acetic acids. 
         [0020]    The contamination of carbohydrate slurry during the course of alcoholic fermentation results in a) decreased ethanol yield, b) increased channeling of carbohydrates for the production of glycerol and lactic acids, c) a rapid loss of the yeast viability after exhaustion of fermentable sugars, and d) decreased proliferation of yeast in the mash in which the contaminating Lactobacilli has already grown to a high number (Thomas, 2001). 
         [0021]    A recent survey of bacterial contaminants of corn-based plants in the US found that bacterial loads in a wet mill facility were approximately 10 6  cfu/mL corn slurry while those at dry-grind facilities could reach 10′ cfu/mL corn slurry (Bischoff, 2007; Chang, 1997). 
         [0022]    The presence of  Lactobacillus  byproducts, i.e. acetic and lactic acids, during fermentation affects yeast growth and metabolism, and it has been suggested as one of the causes of stuck, or sluggish fermentation (Thomas, 2001). If the lactic acid content of the mash approaches 0.8% and/or acetic acid concentration exceeds 0.05%, the ethanol producing yeast are stressed (Bayrock, 2007). Lactobacilli may stress yeast cells, which release nutrients, particularly amino acids and peptides that can stimulate bacterial growth (Oliva-Neto, 2004). A lactic acid concentration of 8 g/L in a beet molasses batch fermentation reduced yeast viability by 95% and alcohol production rate by 80% (Bayrock, 2001). 
         [0023]    The presence of  Lactobacillus  in the ethanol fermentation can decrease ethanol yield by 44% after 4 days of pH1 controlled operation. This coincides with an increase in  L. paracasei  to &gt;10 10  cfu/mL and a fourfold increase in lactic acid concentration to 20 g/L. An 80% reduction in yeast density was seen with concentrations of ethanol, lactic acid and acetic acid of 70, 38 and 7.5 g/L respectively (Bayrock, 2001). 
         [0024]    De Oliva-Neto and Yokoya (1994) evaluated the effect of bacterial contamination on a batch-fed alcoholic fermentation process. They showed that  L. fermentum  will strongly inhibit commercial baker&#39;s yeast in a batch-fed process. When the total acid (lactic and acetic) exceeded 4.8 g/L it interfered with yeast bud formation and viability with 6 g/L decrease in alcoholic efficiency. 
         [0025]    Others have shown that: a) a 10 6  Lactobacilli/mL mash results in approx 1% v/v reduction in the final ethanol produced by yeast (Narendranath, 2004), b) challenging the fermentation system with 10 8  cfu/mL  L. fermentum  decreased ethanol yield by 27% and increased residual glucose from 6.2 to 45.5 g/L (Bischoff, 2009), c) the use of 10 3  cfu Lactobacilli/mL produced an 8% reduction in ethanol yield and a 3.2 fold increase in residual glucose (Bischoff 2009). 
         [0026]    Methods to control bacteria include the addition of more yeast culture, stringent cleaning and sanitation, acid washing of yeast destined for reuse, and the use of antibiotics during fermentation (Hynes, 1997). An increased yeast inoculation rate of 3×10 cfu/mL. mash resulted in greater than 80% decrease in lactic acid production by  L. plantarum  and greater than 55% decrease in lactic acid production by  L. paracasei , when mash was infected with 1×10 8  Lactobacilli/mL (Narendranath, 2004; Bischoff, 2009). 
         [0027]    Various agents have been tested for control of bacterial contaminants in laboratory conditions including antiseptics such as hydrogen peroxide, potassium metabisulfite, and 3,4,4′-trichlorocarbanilide and antibiotics such as penicillin, tetracycline, monensin and virginiamycin. Penicillin and virginiamycin are commercially sold today to treat bacterial infections of fuel ethanol fermentation and some facilities use these antibiotics prophylactically (Skinner, 2004). 
         [0028]    If no antibiotics are used, a 1 to 5% loss in ethanol yield is common. A fifty million-gallon fuel ethanol plant operating with a lactic acid level of 0.3% w/w in its distiller&#39;s beer is losing approximately 570,000 gallons of ethanol every year due to bacterial contamination (Maye, 2006). In the absence of an antibiotic, bacterial numbers increased from 1×10 6  cfu/mL to 6×10 6  cfu/m L during a 48 hour fermentation period and 5.8 mg lactic acid was produced (Hynes, 1.997). 
         [0029]    One very effective bacterial control program involves the use of virginiamycin. Some characteristics of virginiamycin are a) at low concentrations, e.g., 0.3 to 5 ppm it is effective against a number of microorganisms including Lactobacilli, b) the microorganisms do not tend to develop resistance, c) it does not significantly inhibit the yeast, d) it is not affected by the pH or alcohol concentration, and e) it is inactivated during ethanol distillation, therefore no residue remains in the alcohol or distilled grains (Bayrock, 2007; Narendranath 2000; Hynes, 1997). 
         [0030]    Currently, virginiamycin is the only antibiotic known to be used at the dry-grind plant (Bischoff, 2007). The recommended dose of virginiamycin in fuel ethanol fermentations is generally 0.25 to 2.0 ppm (Bischoff, 2009) but the Minimum Inhibitory Concentration (MIC) varies from 0.5 to greater than 64 ppm (Hynes, 1997). 
         [0031]      L. fermentum  could be selectively controlled by hydrogen peroxide at concentrations of 1 to 10 mM in an ethanol fermentation process (Narendranath, 2000).  Lactobacillus  does not have the enzyme catalase, so it cannot decompose hydrogen peroxide and therefore is unable to eliminate its toxic effect (Narendranath, 2000). 
         [0032]    Urea hydrogen peroxide (UHP) has been used as an antiseptic for topical applications on wounds and against gingivitis and dental plaque (Narendranath, 2000) and also serves as an antibacterial during fermentation UHP not only exhibits excellent bactericidal activity against  Lactobacillus  but also has an important advantage of providing usable nitrogen in the form of urea for stimulating yeast growth and fermentation rates (Narendranath, 2000). 
         [0033]    Other methods of controlling bacterial contamination include the use of sulfites. Sulfites demonstrate bactericidal activity only in the presence of oxygen and were more effective in killing facultative  L. casei  which possess high levels of hydrogen peroxide related enzymes, including peroxidase (Chang, 1997) Bacterial load was also decreased when the concentration of sulfite ranged from 100 to 400 mg/L but only in the presence of oxygen. This concentration did not affect yeast populations (Chang, 1997). 
         [0034]    An agent present in the supernatant of yeast cultures reduces the growth of Lactobacilli. This compound has not yet been characterized, though it is known to be resistant to freezing, unstable at high temperatures and destroyed when held at 90° C. for 20 minutes (Oliva-Neto 2004). 
         [0035]    Succinic acid by itself at levels of 600 mg/L reduces  Lactobacillus  concentrations by 78%, in the presence of ethanol that reduction is up to 96% (Oliva-Neto 2004). 
         [0036]    A microbial adherence inhibitor in the form of fowl egg antibodies and specific to lactic acid-producing microorganisms has been developed for use in fermenters (Nash 2009). 
         [0037]    Only laboratory studies have shown that antibodies, sulfite and peroxide products can be beneficial in controlling lactobacilli, a problem with these products is the decrease in concentration due to oxidation and decomposition of the chemicals which will require constant monitoring of the whole process of fermentation in order to maintain an effective concentration. Decreased susceptibility to virginiamycin has been observed in Lactobacilli isolated from dry-grind ethanol plants that use virginiamycin and the emergence of isolates with multi-drug resistance to both penicillin and virginiamycin has also been reported (Bischoff 2009). So alternatives to prevent decreased ethanol yield from carbohydrate fermentation are needed. 
       REFERENCES 
       [0000]    
       
         Bayrock, Dennis, 2007. Method of reducing the growth of  lactobacillus  in a process of ethanol production by yeast fermentation comprising adding a pristinamycin type antimicrobial agent and/or a polyether ionophore antimicrobial agent dissolved in an organic solvent. PCT patent #WO 2007/145858 
         Bayrock, D. P., K. C. Thomas and W. M. Ingledew, 2003. Control of  Lactobacillus  contaminants in continuous fuel ethanol fermentations by constant or pulsed addition of penicillin. G. App. Microbiol. Biotechnol 62: 498-502. 
         Bayrock, D. and W. M. Ingledew, 2001. Changes in steady state on introduction of a  lactobacillus  contaminant to a continuous culture ethanol fermentation. J. Industrial Microbiology and Biotechnology 27: 39-45. 
         Bischoff, K. M., S. Liu, T. D. Leathers and R. E. Worthington, 2009. Modeling bacterial Contamination of Fuel Ethanol Fermentation. Biotechno. Bioeng. 103: 117-122. 
         Bischoff, K. M., K A Skinner-Nemec and T. D. Leathers, 2007. Antimicrobial susceptibility of  Lactobacillus  species isolated from commercial ethanol plants. J. Ind. Microbiol. Biotechnol. 
         Chang I. N., B. H. Kim and P. K. Shin, 1997. Use of sulfite and hydrogen peroxide to control bacterial contamination in ethanol fermentation. Applied and Environmental Microbiology 63(1) 1-6. 
         Dien, B. S., M. A. Cotta and T. W. Jefries, 2003. Bacteria engineered for fuel ethanol production: current status. Appl. Microbiol. Biotechnol, 63: 258-266. 
         Hynes, S. H., Kjarsgaard, K. C. Thomas and W. M. Ingledew, 1997. Use of virginiamycin to control the growth of lactic acid bacteria during alcohol fermentation. J Industrial Microbiology and Biotechnology 18: 284-291. 
         Majovic, L, S. Nikolic, M. Rakin and M. Vukasinovic, 2006. Production of Bioethanol from Corn Meal Hydrolyzates, Fuel 85: 1750-1.755. 
         Maye, John P., 2006. Use of hop acids in fuel ethanol production. US patent application #20060263484 
         Narendranath, N. V. and R. Power, 2004, Effect of yeast inoculation rate on the metabolism of contaminant lactobacilli during fermentation of corn mash. J. Ind. Microbiol. Biotechnol. 31: 581-584. 
         Narendranath, N. V., K. C. Thomas and W. M. Ingledew, 2000. Urea hydrogen peroxide reduces the number of lactobacilli, nourish yeast, leaves no residues in the ethanol fermentation. Applied and Environmental Microbiology 66(10): 4187-4192. 
         Nash, Peter, et al 2009. Immunogen adherence inhibitor directed to  lactobacillus  organisms and method of making and using it. United States Patent Application #20090117129 
         Oliva Neto, P., M. A. Ferreira and F. Yokoya, 2004. Screening for yeast with antibacterial properties from ethanol distillery. Bioresource Technology 92: 1-6. 
         RFA “Renewable Fuels Association 2006 and 2009. 
         Skinner-Nemec, K. A., N. N. Nichols and T. D. Leathers, 2007. Biofilm formation by bacterial contaminants of fuel ethanol production. Biotechnol. Lett. 29: 379-383. 
         Skinner, K. A and T. D. Leathers, 2004. Bacterial Contaminants of Fuel Ethanol Production. J. Ind. Microbiol. Biotech. 31: 401-408. 
         Thomas, K. C., S. H. Hynes and W. M. Ingledew, 2001. Effect of lactobacilli on yeast growth, viability and batch and semi-continuous alcoholic fermentation on corn mash. J. Applied Microbiology 90: 819-828. 
       
     
       SUMMARY OF THE INVENTION 
       [0056]    An object of the invention is to provide a chemical composition that prevents “stuck fermentation” during ethanol production by inhibiting or reducing the growth of  Lactobacillus  spp. and other bacteria during fermentation of corn, other starch or cellulose based material. 
         [0057]    Another object is to provide a method of fermenting carbohydrates to ethanol, comprising:
       a) treating carbohydrate to be fermented with a composition containing
           10-90 wt. % of an aldehyde selected from the group consisting of formaldehyde, paraformaldehyde, glutaraldehyde and mixtures thereof,   1-50 wt. % of a surfactant having an HLB from 4 to 1.8.   0-20 wt. % of an antimicrobial terpene, or essential oils,   1-50 wt. % of organic acids selected from C 1  to C 24  fatty acids, their salts, glycerides and esters thereof and   1-50 wt. % water;   
           b) fermenting said carbohydrate in the presence of yeast and/or an enzyme in the fermentation broth, and   c) isolating ethanol.       
 
         [0066]    Another object of the invention is to provide a method of increasing ethanol production in an initially stuck fermentation system by adding a composition comprising:
       a) 10-90 wt. % of an aldehyde selected from the group consisting of formaldehyde, para-formaldehyde, glutaraldehyde and mixtures thereof,   b) 1-50 wt. % of a surfactant having an HLB from 4 to 18,   c) 1-20 wt. % of an antimicrobial terpene, or essential oils,   d) 1-50 wt. % of organic acids selected from C 1  to C 24  fatty acids, their salts, glycerides and esters thereof, and   e) 1-50 wt. % water.       
 
         [0072]    Another object of the invention is to reduce the use of antibiotics during the fermentation of carbohydrates adding to the fermentation system a composition comprising:
       a) 10-90 wt. % of an aldehyde selected from the group consisting of formaldehyde, para-formaldehyde, glutaraldehyde and mixtures thereof,   b) 1-50 wt. % of a surfactant having an HLB from 4 to 18   c) 1-20 wt. % of an antimicrobial terpene, or essential oils,   d) 1-50 wt. % of organic acids selected from C 1  to C 24  fatty acids, their salts, glycerides and esters thereof, and   e) 1-50 wt. % water.       
 
         [0078]    Another object of the invention is to reduce the antibiotic presence in the resulting sub-product of carbohydrates fermentation e.g. distilled grains, corn gluten and others. 
         [0079]    Another object of the invention is to reduce antibiotic residues in animal products by feeding the animals sub-products of fermentation resulting from non-antibiotics but the present invention treated substrates. 
         [0080]    Another object is to inhibit the development of antibiotic-resistant strains of bacteria which occur during fermentation. 
         [0081]    Another object is to increase the yield of ethanol from fermented carbohydrate. 
     
    
     DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     Definitions 
       [0082]    “Stuck Fermentation” occurs when fermentation of starch to ethanol is incomplete and has stopped due to high bacterial concentration and acid content in the fermenter. 
         [0083]    “Weight percent” (wt. %) of a component is based on the total weight of the formulation or composition in which the component is included. 
         [0084]    “Aldehyde” includes formaldehyde, paraformaldehyde, and other active aldehydes. 
         [0085]    “Organic acid” includes formic, acetic, propionic, butyric and other C 1  to C 24  fatty acids, or mono-, di-, or triglycerides of C 1  to C 24  organic fatty acids or their esters. 
         [0086]    “Antimicrobial terpene” can include allyl disulfide, citral, pinene, nerol, geraniol, carvacrol, eugenol, carvone, anethole, camphor, menthol, limonene, farnesol, carotene, thymol, borneol, myrcene, terpenene, linalool, or mixtures thereof. More specifically, the terpenes may comprise allyl disulfide, thymol, citral, eugenol, limoene, carvacrol, and carvone, or mixtures thereof. The terpene component may include other terpenes with anti-microbial properties and essential oils. 
         [0087]    Bacteria that may interfere with ethanol fermentation include  Lactobacillus  and  Leuconostoc , which cause the most problems. Other such bacteria include  Pediococcus, Staphylococcus, Streptococcus, Bacillus  and  Clostridia.    
         [0088]    In ethanol produced from corn, antibiotics are the common biocide, e.g., virginimicin, penicillin, clindamycin, tylosin, chloramphenicol, cephalosporin and tetracycline. 
         [0089]    However in ethanol produced from sugarcane, since the end product is not fed to animals, other biocides can be used since residues do not present the same problem. In such cases suitable biocides include carbamates, quaternary ammonium compounds, phenols and antibiotics (e.g., virginiamycin, penicillin, clindamycin, tylosin, chloramphenicol, cephalosporin and tetracycline). 
         [0090]    The term “effective amount” of a compound means an amount capable of performing the function or having the property for which the effective amount is expressed, such as a non-toxic but sufficient amount to provide anti-microbial benefits. Thus an effective amount may be determined by one of ordinary skill in the art by routine experimentation. 
         [0091]    Formulations vary not only in the concentrations of the major components, e.g., aldehydes, the organic acids, but also in the type of terpenes, surfactant(s) and water concentration. This invention can be modified by adding or deleting the terpene, type of organic acid, and using other type of surfactant. 
       Composition(s) 
       [0092]    In general, a composition of the invention contains:
       a) 10-90 wt. % of an aldehyde selected from the group consisting of formaldehyde, para-formaldehyde, glutaraldehyde and mixtures thereof,   b) 1-50 wt. % of a surfactant having an HLB from 4 to 18,   c) 1-20 wt. % of an antimicrobial terpene, or essential oils,   d) 1-50 wt. % of an organic acid or mixtures of organic acids selected from acetic, propionic, butyric, or other C 1  to C 24  fatty acids, salt forms, glycerides and esters thereof and,   e) 1-50 wt. % water.       
 
         [0098]    The antimicrobial terpenes, plant extracts or essential oils containing terpenes can be used in the compositions of this invention as well as the more purified terpenes. Terpenes are readily available commercially or can be produced by methods known in the art, such as solvent extraction or steam extraction/distillation or chemical synthesis. 
         [0099]    The surfactant is non-ionic including ethoxylated castor oil surfactants with 1 to 200 ethylene molecules distributed normally around the mean, preferably a mean of 10 to 80. Other surfactants with similar characteristics can be used including Tween surfactants. 
       Methods 
       [0100]    The present invention is effective against bacteria. Examples of these infective agents include  Lactobacillus  spp.,  E. coli, Salmonella  spp.,  Clostridium  spp.,  Campylobacter  sp.,  Shigella  spp.,  Brachyspira  sp.,  Listeria  spp.,  Arcobacter  spp., and others. 
         [0101]    The mixture of the present invention is applied by a spray nozzle. 
         [0102]    The mixture is applied so as to provide a uniform and homogeneous distribution throughout the carbohydrate substrate. 
         [0103]    Various patents and publications are referenced throughout this specification. The disclosures of each document are hereby incorporated by reference in their entirety. 
       EXAMPLES 
     Example 1 
       [0104]    This example shows the formulation of the formaldehyde-based product used in subsequent examples 
         [0000]    
       
         
               
             
               
               
               
             
               
               
               
             
           
               
                   
               
               
                 Formula A 
               
             
          
           
               
                   
                 Ingredient 
                 (%) 
               
               
                   
                   
               
             
          
           
               
                   
                 Formalin (37%) 
                 90.00 
               
               
                   
                 Propionic Acid 
                 9.00 
               
               
                   
                 d-Limonene (terpene) 
                 0.35 
               
               
                   
                 T-Maz 80 (surfactant) 
                 0.65 
               
               
                   
                   
               
             
          
         
       
     
       Example 2 
       [0105]    The objective of this study was to determine the effect of a Formula A on the survival of  Lactobacillus.    
       Material and Methods: 
       [0106]      Lactobacillus plantarum  (B-4496) was obtained from USDA-Microbial Genomics and Bioprocessing Research in Illinois.  L. plantarum  was grown in Difco™ Lactobacilli MRS (Man-Rogosa-Sharpe) broth. The broth culture was diluted with sterile peptone water to obtain different concentrations of  Lactobacillus . Dilutions were treated with different concentrations of Formula A (0, 1, 2 and 3 kg/MT) and incubated for 24 hours at room temperature (20° C.). After incubation, triplicate samples were taken and plated on MRS broth containing 1.5% Difco™ Agar Granulated solidifying agent. Plates were incubated at 37° C. overnight and colonies enumerated after 24 hours. The average cfu/mL for each treatment is shown in the following table: 
         [0000]    
       
         
               
               
             
               
               
               
               
               
               
               
               
             
           
               
                   
               
               
                 Treatment 
                   Lactobacillus  (cfu/mL) 
               
               
                   
               
             
             
               
                   
               
             
          
           
               
                 Control 
                 4.1 × 10 7   
                 4.8 × 10 6   
                 5.2 × 10 5   
                 4.8 × 10 4   
                 3.3 × 10 2   
                 5.3 × 10 1   
                 4.0 × 10 9   
               
               
                 (0 kg/MT) 
               
               
                 Formula A - 1 kg/ 
                 5.0 × 10 7   
                 1.2 × 10 6   
                 8.6 × 10 5   
                 7.9 × 10 3   
                 0 
                 0 
                 0 
               
               
                 MT 
               
               
                 Formula A - 2 kg/ 
                 0 
                 0 
                 0 
                 0 
                 0 
                 0 
                 0 
               
               
                 MT 
               
               
                 Formula A - 3 kg/ 
                 0 
                 0 
                 0 
                 0 
                 0 
                 0 
                 0 
               
               
                 MT 
               
               
                   
               
             
          
         
       
     
         [0107]    It was observed that the use 2 kg/MT of the formaldehyde-based product reduced the growth of  Lactobacillus  in a culture containing 10 7  cfu/ml. 
       Example 3 
       [0108]    The objective of this study was to determine the effect of Formula A on the survival of yeast and  Lactobacillus  during fermentation. 
       Material and Methods: 
       [0109]    Sterile, finely ground corn was mixed with sterile water in a glass fermenter. Next, a commercial enzyme solution containing alpha-amylase and glucoamylase blend (Stargen: Genencor) for processing of uncooked starch was added. Fali Yeast (10 7  cfu/g; Fleischmann) used as fermentative yeast was added to the corn slurry mixtures while mixing. Finally,  Lactobacillus plantarum  (B-4496), obtained from USDA-Microbial Genomics and Bioprocessing Research in Illinois and grown in Difco™ Lactobacilli MRS broth, was used as the representative bacterial contaminant of the fermenter. A formaldehyde based product was added as the final step of the process. 
         [0110]    The treatments used are shown in the table below. Samples taken at 4 h, 24 h, 48 h, 72 h and 96 hours were analyzed for Yeast and  Lactobacillus  counts. The treatments are as follows: 
         [0000]    
       
         
               
               
               
               
               
               
             
           
               
                   
               
               
                   
                   
                   
                   
                 Yeast 
                 
                   Lactobacillus 
                 
               
               
                 Treatment 
                 Corn 
                 Water 
                 Enzyme 
                 (10 10  cfu/gr) 
                 (10 7  cfu/ml) 
               
               
                   
               
             
             
               
                 Control 
                 20 gr 
                 40 ml 
                 0.04 ml 
                 1 gr 
                 0.02 ml 
               
               
                 Formula A 
                 20 gr 
                 40 ml 
                 0.04 ml 
                 1 gr 
                 0.02 ml 
               
               
                 (1 kg/MT) 
               
               
                   
               
             
          
         
       
     
         [0111]    The results are shown in the following tables: 
         [0000]    
       
         
               
               
             
               
               
               
               
               
               
             
           
               
                   
                   
               
               
                   
                 Yeast (cfu/ml) 
               
             
          
           
               
                 Treatment 
                 4 h 
                 24 h 
                 48 h 
                 72 h 
                 96 h 
               
               
                   
               
               
                 Control 
                 6.8 10 8   
                 1.8 10 9   
                 2.3 10 8   
                 8.0 10 8   
                 8.0 10 11   
               
               
                 Formula A (1 kg/MT) 
                 7.9 10 8   
                 2.3 10 9   
                 4.8 10 8   
                 8.0 10 8   
                 2.0 10 9    
               
               
                   
               
             
          
         
       
     
         [0000]    
       
         
               
               
             
               
               
               
               
               
               
             
           
               
                   
               
               
                   
                   Lactobacillus  (cfu/ml) 
               
             
          
           
               
                 Treatment 
                 t4 h 
                 24 h 
                 48 h 
                 72 h 
                 96 h 
               
               
                   
               
               
                 Control 
                 7.6 10 5   
                 1.6 10 8   
                 1.3 10 9   
                 2.9 10 12   
                 2.2 10 8   
               
               
                 Formula A 
                 6.4 10 5   
                 6.8 10 7   
                 1.6 10 9   
                 1.6 10 12   
                 9.0 10 7   
               
               
                 (1 kg/MT) 
               
               
                   
               
             
          
         
       
     
         [0112]    It was observed that 1 kg/ton of the formaldehyde-based product decreased the level of  Lactobacillus , but did not affect the level of yeast. 
       Example 4 
       [0113]    The objective of this study was to determine the effect of Formula A on the survival of yeast and  Lactobacillus  during fermentation. 
       Material and Methods: 
       [0114]    Naturally contaminated whole corn was obtained from a commercial source. The naturally occurring  Lactobacillus  count in corn was found to be 300 cfu/g. In this study whole corn was treated with Formula A at 0, 1, 2 and 3 kg/MT. After 24 h, 20 g of corn from each treatment was finely ground and added to glass fermenters with water, enzyme and yeast as described below. Samples taken at 4, 24, 48 and 72 hours were analyzed for yeast and  Lactobacillus  counts. The treatments are as follows: 
         [0000]    
       
         
               
               
               
               
               
             
           
               
                   
               
               
                   
                 Corn 
                 Water 
                 Enzyme 
                 Yeast 
               
               
                 Treatment 
                 (gr) 
                 (ml) 
                 (ml) 
                 (10 10  cfu/gr) 
               
               
                   
               
             
             
               
                 Control 
                 20 
                 40 
                 0.04 
                 1 gr 
               
               
                 Formula A (1 kg/MT) 
                 20 
                 40 
                 0.04 
                 1 gr 
               
               
                 Formula A (2 kg/MT) 
                 20 
                 40 
                 0.04 
                 1 gr 
               
               
                 Formula A (3 kg/MT) 
                 20 
                 40 
                 0.04 
                 1 gr 
               
               
                   
               
             
          
         
       
     
         [0115]    The results are shown in the following tables: 
         [0000]    
       
         
               
               
             
               
               
               
               
               
             
           
               
                   
               
               
                   
                 Yeast (cfu/ml) 
               
             
          
           
               
                 Treatment 
                 4 h 
                 24 h 
                 48 h 
                 72 h 
               
               
                   
               
               
                 Control 
                 1.45 × 10 9   
                 1.0 × 10 9   
                 1.74 × 10 9   
                 1.98 × 10 9   
               
               
                 Formula A (1 kg/MT) 
                 2.33 × 10 9   
                 2.0 × 10 9   
                 1.90 × 10 9   
                 1.33 × 10 9   
               
               
                 Formula A (2 kg/MT) 
                 1.78 × 10 9   
                 1.8 × 10 9   
                 1.92 × 10 9   
                 1.54 × 10 9   
               
               
                 Formula A (3 kg/MT) 
                 2.03 × 10 9   
                 3.3 × 10 9   
                 1.58 × 10 9   
                 1.02 × 10 9   
               
               
                   
               
             
          
         
       
     
         [0000]    
       
         
               
               
             
               
               
               
               
             
           
               
                   
               
               
                   
                   Lactobacillus  (cfu/ml) 
               
             
          
           
               
                 Treatment 
                 24 h 
                 48 h 
                 72 h 
               
               
                   
               
               
                 Control 
                 3.1 × 10 4   
                 1.2 × 10 6   
                 1.24 × 10 7   
               
               
                 Formula A (1 kg/MT) 
                 1.6 × 10 3   
                 2.0 × 10 5   
                 1.0 × 10 6   
               
               
                 Formula A (2 kg/MT) 
                 3.0 × 10 2   
                 1.4 × 10 4   
                 3.9 × 10 5   
               
               
                 Formula A (3 kg/MT) 
                 2.0 × 10 2   
                 0 
                 0 
               
               
                   
               
             
          
         
       
     
         [0116]    It was observed that the use of the formula A did not affect yeast growth and it decreased the number of lactobacillus to 0 at the highest treatment level. 
       Example 5 
       [0117]    The objective of this study was to determine the effect of Formula A on the survival of yeast and  Lactobacillus  during fermentation. 
       Material and Methods: 
       [0118]    Naturally contaminated whole corn was obtained from a commercial source. The naturally occurring  Lactobacillus  count in corn was found to be 300 cfu/g. In this study, whole corn was treated with Formula A at 0, 1, 2 and 3 kg/MT. After 24 h, 20 g of corn from each treatment was finely ground and added to glass fermenters with water, enzyme and yeast as described below.  Lactobacillus plantarum  (B-4496) grown in MRS broth was added to the fermentation bottles (0.1 ml of 6.2×10 5  cfu/mL). Samples were taken after 72 hours fermentation for yeast and  Lactobacillus  counts. Treatments are listed on the following table. 
         [0000]    
       
         
               
               
               
               
               
               
             
           
               
                   
               
               
                   
                 Corn 
                 Water 
                 Enzyme 
                 Yeast 
                 
                   L. plantarum 
                 
               
               
                 Treatment 
                 (gr) 
                 (ml) 
                 (ml) 
                 (10 10  cfu/gr) 
                 (6.2 × 10 5  cfu/mL) 
               
               
                   
               
             
             
               
                 Control 
                 20 
                 40 
                 0.04 
                 1 gr 
                 0.1 ml 
               
               
                 Formula A 
                 20 
                 40 
                 0.04 
                 1 gr 
                 0.1 ml 
               
               
                 (1 kg/MT) 
                   
                   
                   
                   
                   
               
               
                 Formula A 
                 20 
                 40 
                 0.04 
                 1 gr 
                 0.1 ml 
               
               
                 (2 kg/MT) 
                   
                   
                   
                   
                   
               
               
                 Formula A 
                 20 
                 40 
                 0.04 
                 1 gr 
                 0.1 ml 
               
               
                 (3 kg/MT) 
               
               
                   
               
             
          
         
       
     
         [0119]    The results are shown in the following table. 
         [0000]    
       
         
               
               
               
               
             
           
               
                   
               
               
                   
                   
                   
                 
                   Lactobacillus 
                 
               
               
                   
                   
                 Yeast (cfu/ml) 
                 (cfu/ml) 
               
               
                   
                 Treatment 
                 72 h 
                 72 h 
               
               
                   
               
             
             
               
                   
                 Control 
                 3.7 × 10 8   
                 1.6 × 10 7   
               
               
                   
                 Formula A (1 kg/MT) 
                 2.8 × 10 8   
                 8.5 × 10 5   
               
               
                   
                 Formula A (2 kg/MT) 
                 4.3 × 10 8   
                 7.5 × 10 4   
               
               
                   
                 Formula A (3 kg/MT) 
                 5.7 × 10 8   
                 5.0 × 10 3   
               
               
                   
               
             
          
         
       
     
         [0120]    There was no effect of chemical treatment on yeast concentration.  Lactobacillus  counts decreased as the level of chemical treatment increased in the corn. 
       Example 6 
       [0121]    The objective of this study was to determine the effect of Formula A on the survival of yeast and  Lactobacillus  during fermentation. 
       Material and Methods: 
       [0122]    Naturally contaminated whole corn was obtained from a commercial source. The naturally occurring  Lactobacillus  count in corn was found to be 300 cfu/g. In this study, whole corn was treated with Formula A at 0, 1, 2 and 3 kg/MT. After 24 h., 20 g of corn from each treatment was finely ground and added to glass fermenters with water, enzyme and yeast as described below.  Lactobacillus plantarum  (B-4496) grown in MRS broth was added to the fermentation bottles (0.1 ml of 6.2×10 5  cfu/mL). Samples were taken after 72 hours fermentation for yeast and  Lactobacillus  counts. 
         [0000]    
       
         
               
               
               
               
               
               
             
           
               
                   
               
               
                   
                 Corn 
                 Water 
                 Enzyme 
                 Yeast 
                 
                   L. plantarum 
                 
               
               
                 Treatment 
                 (gr) 
                 (ml) 
                 (ml) 
                 (10 10  cfu/gr) 
                 (6.2 × 10 5  cfu/mL) 
               
               
                   
               
             
             
               
                 Control 
                 30 
                 100 
                 0.15 
                 2 gr 
                 0.2 ml 
               
               
                 Formula A 
                 30 
                 100 
                 0.15 
                 2 gr 
                 0.2 ml 
               
               
                 (1 kg/MT) 
                   
                   
                   
                   
                   
               
               
                 Formula A 
                 30 
                 100 
                 0.15 
                 2 gr 
                 0.2 ml 
               
               
                 (2 kg/MT) 
                   
                   
                   
                   
                   
               
               
                 Formula A 
                 30 
                 100 
                 0.15 
                 2 gr 
                 0.2 ml 
               
               
                 (3 kg/MT) 
               
               
                   
               
             
          
         
       
     
         [0123]    The results are shown in the following table. 
         [0000]    
       
         
               
               
               
               
             
           
               
                   
               
               
                   
                   
                   
                 
                   Lactobacillus 
                 
               
               
                   
                   
                 Yeast (cfu/ml) 
                 (cfu/ml) 
               
               
                   
                 Treatment 
                 72 h 
                 72 h 
               
               
                   
               
             
             
               
                   
                 Control 
                 9.5 × 10 8   
                 3.5 × 10 6   
               
               
                   
                 Formula A (1 kg/MT) 
                 1.25 × 10 9   
                 7.4 × 10 4   
               
               
                   
                 Formula A (2 kg/MT) 
                 7.5 × 10 8   
                 1.5 × 10 4   
               
               
                   
                 Formula A (3 kg/MT) 
                 9.0 × 10 8   
                 1.7 × 10 4   
               
               
                   
               
             
          
         
       
     
         [0124]    There was no effect of chemical treatment on yeast concentration.  Lactobacillus  counts decreased as chemical treatment was increased in the corn. 
       Example 7 
       [0125]    The objective of this study was to determine the effect the formaldehyde on the survival of yeast and  lactobacillus  during fermentation 
       Material and Methods: 
       [0126]    Whole corn obtained from a commercial source was treated with formalin (37% formaldehyde solution) at 0, 0.9, 1.8 and 2.7 kg/MT. After 24 h, 30 g of corn from each treatment was finely ground and added to glass fermenters with water, enzyme and yeast as described below.  Lactobacillus plantarum  (B-4496) grown in MRS broth was added to the fermentation bottles (0.2 ml of 6.2×10 5  cfu/g). Samples were taken after 72 hours fermentation for yeast and  Lactobacillus  counts. The whole content of the fermentations bottles were centrifuged for 30 minutes at 5000 rpm, filtered through cheesecloth and through a 0.45 u tilter to quantify ethanol production. Treatments are listed on the following table 
         [0000]    
       
         
               
               
               
               
               
               
             
           
               
                   
               
               
                   
                   
                   
                   
                   
                 
                   L. plantarum 
                 
               
               
                   
                 Corn 
                 Water 
                 Enzyme 
                 Yeast 
                 (6.2 × 
               
               
                   
                 (gr) 
                 (ml) 
                 (ml) 
                 (10 10  cfu/gr) 
                 10 5  cfu/mL) 
               
               
                   
               
             
             
               
                 Control 
                 30 
                 100 
                 0.15 
                 2 gr 
                 0.2 ml 
               
               
                 Formaldehyde 
                 30 
                 100 
                 0.15 
                 2 gr 
                 0.2 ml 
               
               
                 (0.9 kg/MT) 
                   
                   
                   
                   
                   
               
               
                 Formaldehyde 
                 30 
                 100 
                 0.15 
                 2 gr 
                 0.2 ml 
               
               
                 (1.8 kg/MT) 
                   
                   
                   
                   
                   
               
               
                 Formaldehyde 
                 30 
                 100 
                 0.15 
                 2 gr 
                 0.2 ml 
               
               
                 (2.7 kg/MT) 
               
               
                   
               
             
          
         
       
     
         [0127]    The results are shown in the following tables. 
         [0000]    
       
         
               
               
               
             
           
               
                   
               
               
                   
                 Yeast (cfu/ml) 
                   Lactobacillus  (cfu/ml) 
               
               
                 Treatment 
                 72 h 
                 72 h 
               
               
                   
               
             
             
               
                 Control 
                  1.3 × 10 9   
                 0 
               
               
                 Formaldehyde (0.9 kg/MT) 
                 9.50 × 10 8   
                 0 
               
               
                 Formaldehyde (1.8 kg/MT) 
                 6.60 × 10 8   
                 0 
               
               
                 Formaldehyde (2.7 kg/MT) 
                 4.20 × 10 8   
                 0 
               
               
                   
               
             
          
         
       
     
       Conclusions: 
       [0000]    
       
         
           
             1.  Lactobacillus plantarum  inoculum did not multiply in any of the treatments. 
             2. The use of 37% formaldehyde solution appeared to have a negative effect on yeast growth. 
           
         
       
     
       Example 8 
       [0130]    The objective of this study was to determine the effect of formaldehyde on the survival of yeast and  Lactobacillus  during fermentation. 
       Material and Methods: 
       [0131]    Whole corn obtained from a commercial source was treated with 37% formaldehyde solution at 0, 0.9, 1.8 and 2.7 kg/MT. After 24 h, 30 g of corn from each treatment was finely ground and added to glass fermenters with water, enzyme and yeast as described below.  Lactobacillus plantarum  (B-4496) grown in MRS broth was added to the fermentation bottles (0.1 ml of 6.2×10 10  cfu/mL). Samples were taken after 72 hours fermentation for yeast and  Lactobacillus  counts. The whole content of the fermentations bottles were centrifuged for 30 minutes at 5000 rpm, filtered through cheesecloth and through a 0.22 u filter to quantify ethanol production. Treatments are listed on the following table. 
         [0000]    
       
         
               
               
               
               
               
               
             
           
               
                   
               
               
                   
                   
                   
                   
                   
                 
                   L. plantarum 
                 
               
               
                   
                 Corn 
                 Water 
                 Enzyme 
                 Yeast 
                 (6.2 × 
               
               
                 Treatment 
                 (gr) 
                 (ml) 
                 (ml) 
                 (10 10  cfu/gr) 
                 10 5  cfu/ml) 
               
               
                   
               
             
             
               
                 Control 
                 30 
                 100 
                 0.15 
                 2 gr 
                 0.2 ml 
               
               
                 Formaldehyde 
                 30 
                 100 
                 0.15 
                 2 gr 
                 0.2 ml 
               
               
                 (0.9 kg/MT) 
                   
                   
                   
                   
                   
               
               
                 Formaldehyde 
                 30 
                 100 
                 0.15 
                 2 gr 
                 0.2 ml 
               
               
                 (1.8 kg/MT) 
                   
                   
                   
                   
                   
               
               
                 Formaldehyde 
                 30 
                 100 
                 0.15 l 
                 2 gr 
                 0.2 ml 
               
               
                 (2.7 kg/MT) 
               
               
                   
               
             
          
         
       
     
         [0132]    The results are shown in the following tables. 
         [0000]    
       
         
               
               
               
             
           
               
                   
               
               
                   
                 Yeast (cfu/ml) 
                   Lactobacillus  (cfu/ml) 
               
               
                 Treatment 
                 72 h 
                 72 h 
               
               
                   
               
             
             
               
                 Control 
                 1.0 × 10 9   
                 1.1 × 10 8   
               
               
                 Formaldehyde (0.9 kg/MT) 
                 8.8 × 10 8   
                 9.8 × 10 7   
               
               
                 Formaldehyde (1.8 kg/MT) 
                 6.6 × 10 8   
                 4.7 × 10 7   
               
               
                 Formaldehyde (2.7 kg/MT) 
                 8.0 × 10 8   
                 3.7 × 10 7   
               
               
                   
               
             
          
         
       
     
         [0000]    
       
         
               
             
               
               
               
             
               
               
               
             
           
               
                   
               
               
                 Density Results 
               
             
          
           
               
                   
                   
                 Weight of 10 ml 
               
               
                   
                 Treatment 
                 Supernatant (gr) 
               
               
                   
               
             
          
           
               
                   
                 Control (water) 
                 10.0466 
               
               
                   
                 Formaldehyde (0.9 kg/MT) 
                 10.0090 
               
               
                   
                 Formaldehyde (1.8 kg/MT) 
                 10.0183 
               
               
                   
                 Formaldehyde (2.7 kg/MT) 
                 10.0073 
               
               
                   
                 Ethanol 
                 7.9438 
               
               
                   
               
             
          
         
       
     
       Conclusions: 
       [0000]    
       
         
           
             1. Formaldehyde produces a slightly decrease (1 log) in cfu&#39;s when  Lactobacillus  was added a higher concentrations. 
             2. Formaldehyde slightly decreased yeast concentration. 
             3. Formaldehyde treatment decreased the density of fermentation solution indicating an increase in ethanol content. 
           
         
       
     
       Examples 9-12 
       [0136]    Ethanol production and microbiological profile were analyzed in four fermentation studies using corn treated with 0 (control), 0.45 and 0.90 Kg/MT Formaldehyde. Ground corn and water were mixed and incubated at room temperature in a air-tight 250-ml fermenter jars for 6 hours. This was done in order to increase the naturally occurring  Lactobacillus  in corn. Previous studies have shown that the level of  Lactobacillus  is less than 100 cfu/gr in corn. The other reagents were added into the fermenters as described in the following table. 
         [0000]    
       
         
               
               
               
               
               
             
           
               
                   
               
               
                   
                 Corn 
                 Water 
                 Enzyme 
                 Yeast 
               
               
                 Treatment 
                 (gr) 
                 (ml) 
                 (ml) 
                 (10 10  cfu/gr) 
               
               
                   
               
             
             
               
                 Control - 0 kg/MT 
                 30 
                 100 
                 0.20 
                 1.0 gr 
               
               
                 Formaldehyde - 0.45 kg/MT 
                 30 
                 100 
                 0.20 
                 1.0 gr 
               
               
                 Formaldehyde - 0.90 kg/MT 
                 30 
                 100 
                 0.20 
                 1.0 gr 
               
               
                   
               
             
          
         
       
     
         [0137]    After the addition of all the reagents, fermenters were sealed with a cap containing a water trap. Fermenters were kept under constant stirring (low speed) at room temperature (21-23° C.) for 72 hours before sampling for yeast,  Lactobacillus  and alcohol production.  Lactobacillus  counts were determined on MRS broth containing 1.5% Difco™ Agar. Plates were incubated in an anaerobic chamber at 37-C for 48 hours and colonies enumerated. Yeast counts were determined on PDA plates. Plates were incubated at 27° C. for 48 hours and colonies enumerated. Alcohol was determined by FT-IR (FOSS system). 
         [0000]    
       
         
               
             
               
               
               
               
               
             
               
               
               
               
               
               
               
               
             
           
               
                   
               
               
                 Microbiological profile (cfu/gr) after 72-h Fermentation 
               
             
          
           
               
                   
                 Study 9 
                 Study 10 
                 Study 11 
                 Study 12 
               
             
          
           
               
                 Treatment 
                 Yeast 
                 
                   Lactobacillus 
                 
                 Yeast 
                 
                   Lactobacillus 
                 
                 Yeast 
                 Yeast 
                 
                   Lactobacillus 
                 
               
               
                   
               
               
                 Control 
                 1.1 × 10 9   
                 1.1 × 10 9   
                 7.3 × 10 8   
                 4.8 × 10 8   
                 4.7 × 10 9   
                 2.5 × 10 9   
                 1.2 × 10 9   
               
               
                 Formaldehyde 
                 9.5 × 10 8   
                 8.5 × 10 8   
                 1.2 × 10 9   
                 5.2 × 10 8   
                 4.7 × 10 9   
                 1.8 × 10 9   
                 8.9 × 10 8   
               
               
                 0.45 kg/MT 
               
               
                 Formaldehyde 
                 7.4 × 10 8   
                 7.4 × 10 8   
                 1.1 × 10 9   
                 4.3 × 10 8   
                 3.6 × 10 9   
                 1.8 × 10 9   
                 9.4 × 10 8   
               
               
                 0.9 kg/MT 
               
               
                   
               
             
          
         
       
     
         [0000]    
       
         
               
             
               
               
             
               
               
               
               
               
             
               
               
               
               
               
             
           
               
                   
               
               
                 Ethanol Concentration (%) in Fermented Liquid 
               
             
          
           
               
                   
                 Formaldehyde Treatment 
               
             
          
           
               
                   
                 Study 
                 control 
                 0.45 kg/Mt 
                 0.90 kg/Mt 
               
               
                   
               
             
          
           
               
                   
                  9 
                 9.3 
                 9.7 
                 10.3 
               
               
                   
                 10 
                 9.6 
                 9.4 
                 9.6 
               
               
                   
                 11 
                 8.9 
                 9.1 
                 9.2 
               
               
                   
                 12 
                 8.3 
                 8.6 
                 8.3 
               
               
                   
                 AVG 
                 9.025 
                 9.2 
                 9.35 
               
               
                   
                 % increase 
                   
                 2% 
                 3.60% 
               
               
                   
               
             
          
         
       
     
         [0138]    From these studies we can concluded that the treatment of corn with formaldehyde improved ethanol yield. This effect appears to be due to the control of  Lactobacillus.    
       Examples 13-16 
       [0139]    Wild  Lactobacillus  and yeast/mold profile were determined in four studies using corn treated with 0 (control), 0.45 and 0.90 Kg/MT Formaldehyde (HCHO). Ground corn and water were mixed and incubated at room temperature (21-23° C.) in an anaerobic environment for 24 hours. To 5 gr of ground corn 45 ml of Butterfield was added and incubated overnight in a closed container while stirring at room temperature. After incubation, samples were taken to enumerate wild yeast/mold and  Lactobacillus . Results are presented in the following table. 
         [0000]    
       
         
               
             
               
               
               
               
               
             
               
               
               
               
               
               
               
               
               
             
           
               
                   
               
               
                 Microbiological Profile (cfu/gr) after 24-h Incubation 
               
             
          
           
               
                   
                 Study 1 
                 Study 2 
                 Study 3 
                 Study 4 
               
             
          
           
               
                 Treatments 
                 Yeast 
                 
                   Lactobacillus 
                 
                 Yeast 
                 
                   Lactobacillus 
                 
                 Yeast 
                 
                   Lactobacillus 
                 
                 Yeast 
                 
                   Lactobacillus 
                 
               
               
                   
               
               
                 Control 
                 1.0 × 10 6   
                 2.0 × 10 6   
                 1.3 × 10 7   
                 5.0 × 10 7   
                 1.7 × 10 5   
                 2.5 × 10 6   
                 8.6 × 10 5   
                 1.8 × 10 7   
               
               
                 Formaldehyde 
                 3.0 × 10 5   
                 4.0 × 10 5   
                 7.0 × 10 5   
                 9.3 × 10 5   
                 1.6 × 10 5   
                 2.9 × 10 4   
                 3.2 × 10 5   
                 7.7 × 10 5   
               
               
                 0.45 kg/MT 
               
               
                 Formaldehyde 
                 7.6 × 10 4   
                 6.2 × 10 4   
                 5.6 × 10 6   
                 1.2 × 10 4   
                 2.0 × 10 3   
                 9.0 × 10 3   
                 2.6 × 10 5   
                 8.1 × 10 4   
               
               
                 0.9 kg/MT 
               
               
                   
               
             
          
         
       
     
         [0140]    These studies showed a reduction in  Lactobacillus  and yeast/mold levels on corn treated with formaldehyde. 
         [0141]    It will be apparent to those skilled in the art that variations and modifications of the invention can be made without departing from the sprit and scope of the teachings above. It is intended that the specification and examples be considered as exemplary only and are not restrictive.

Technology Classification (CPC): 2