Patent Abstract:
A semiconductor device production method according to the present invention includes the steps of: forming a LOCOS oxide film in a surface of a silicon layer by a LOCOS method; forming an impurity region in the silicon layer by introducing an impurity into the silicon layer; and sequentially removing parts of the LOCOS oxide film and the silicon layer to form a trench for isolation of the impurity region after the formation of the LOCOS oxide film and the impurity region.

Full Description:
BACKGROUND OF THE INVENTION 
       [0001]    1. Field of the Invention 
         [0002]    The present invention relates to a semiconductor device production method and a semiconductor device. 
         [0003]    2. Description of Related Art 
         [0004]    A DTI (deep trench isolation) technique is known as a device isolation technique for electrically isolating a high breakdown voltage element such as a high breakdown voltage MOSFET (metal oxide semiconductor field effect transistor) from other element. 
         [0005]      FIG. 9  is a schematic sectional view showing the construction of a semiconductor device employing the DTI technique. 
         [0006]    The semiconductor device  101  includes a thick SOI (silicon-on-insulator) substrate  102 . The thick SOI substrate  102  is configured such that an N-type epitaxial layer  105  of Si (silicon) is provided on a silicon substrate  103  via a BOX (buried oxide) layer  104  of SiO 2  (silicon oxide). 
         [0007]    An annular deep trench  106  is provided in the epitaxial layer  105  as extending thicknesswise through the epitaxial layer  105 . Oxide films  107  of SiO 2  are provided on side surfaces of the deep trench  106 . The deep trench  106  is filled with polysilicon  108  with the intervention of the oxide films  107 . A region surrounded by the deep trench  106  serves as an element formation region  109  which is isolated from its peripheral region. 
         [0008]    A LOCOS oxide film  110  is selectively provided in a surface portion of the epitaxial layer  105  in the element formation region  109 . A high breakdown voltage element (e.g., MOSFET)  111  and a floating capacitor  112  are provided in the element formation region  109 . Further, the thick SOI substrate  102  is covered with an interlayer dielectric film  113  of SiO 2 . 
         [0009]    For production of the semiconductor device  101 , the deep trench  106  is first formed in the epitaxial layer  105 , and then filled with the polysilicon  108  with the intervention of the oxide films  107 . Thus, the element formation region  109  is isolated from its peripheral region. Thereafter, the LOCOS oxide film  110  is formed in the surface portion of the epitaxial layer  105  in the element formation region  109  by a LOCOS (local-oxidation-of-silicon) method. Then, an impurity is selectively implanted into the surface portion of the epitaxial layer  105  in the element formation region  109  by an ion implantation method, whereby impurity regions including a source region and a drain region of the P-channel MOSFET  111  are formed. 
         [0010]    In the formation of the LOCOS oxide film  110 , a heat treatment is performed. Further, a heat treatment is performed for activation of the impurity implanted into the epitaxial layer  105  in the formation of the impurity regions. When the heat treatments are performed, stress occurring due to a difference in material between the epitaxial layer  105  and the oxide films  107  is concentrated on portions of the epitaxial layer  105  adjacent to upper and lower edges of the trench  106 . Therefore, the repetitive heat treatments may result in crystal defects  114  occurring in the portions of the epitaxial layer  105  adjacent to the upper and lower edges of the trench  106  due to the concentration of the stress. 
       SUMMARY OF THE INVENTION 
       [0011]    It is an object of the present invention to provide a semiconductor device production method and a semiconductor device, which prevent crystal defects which may otherwise occur in portions of a silicon layer adjacent to a trench due to heat treatments. 
         [0012]    A semiconductor device according to one aspect of the present invention includes: a silicon layer; a LOCOS oxide film selectively provided in a surface of the silicon layer, an impurity region provided in the silicon layer and containing an impurity introduced therein; and a trench continuously extending through the LOCOS oxide film and the silicon layer for isolation of the impurity region. 
         [0013]    A production method for the semiconductor device includes the steps of: forming a LOCOS oxide film in a surface of a silicon layer by a LOCOS method; forming an impurity region in the silicon layer by introducing an impurity into the silicon layer; and sequentially removing parts of the LOCOS oxide film and the silicon layer to form a trench for isolation of the impurity region after the formation of the LOCOS oxide film and the impurity region. 
         [0014]    In this production method, the LOCOS oxide film is formed in the surface of the silicon layer, and the impurity region is formed in the silicon layer. Then, the parts of the LOCOS oxide film and the silicon layer are sequentially removed to form the trench. That is, the formation of the LOCOS oxide film and the impurity region precedes the formation of the trench. Since heat treatments for the formation of the LOCOS oxide film and the impurity region are completed before the formation of the trench, there is no possibility that stress (thermal stress) attributable to the heat treatments occurs in portions of the silicon layer adjacent to the trench. This prevents crystal defects which may otherwise occur in the portions of the silicon layer adjacent to the trench due to the thermal stress. 
         [0015]    The production method may further include the step of forming a trench oxide film on a side surface of the trench. 
         [0016]    In this case, the formation of the trench oxide film may be achieved by employing a thermal oxidation method or a TEOS-CVD method, or by employing the thermal oxidation method and the TEOS-CVD method in combination. In the TEOS-CVD method, SiO 2  can be formed at a lower temperature than in the thermal oxidation method. Therefore, where the trench oxide film is formed as having a relatively great thickness, the TEOS-CVD method is preferably employed either alone or in combination with the thermal oxidation method for the formation of the trench oxide film. This prevents the crystal defects which may otherwise occur in the portions of the silicon layer adjacent to the trench due to the thermal stress in the formation of the trench oxide film. 
         [0017]    The production method may further include the steps of: forming an SiN layer of SiN and an SiO 2  layer of SiO 2  in this order on the silicon layer prior to the formation of the trench after the formation of the LOCOS oxide film and the impurity region; and forming an opening in the SiN layer and the SiO 2  layer for selectively exposing a surface of the LOCOS oxide film by a photolithography and etching process, wherein the trench is formed by etching the LOCOS oxide film and the silicon layer by using the SiN layer and the SiO 2  layer as a mask after the formation of the opening. 
         [0018]    The production method may further include the steps of: depositing polysilicon in the trench by using the mask to fill the trench with the polysilicon; and etching back the SiO 2  layer to remove the SiO 2  layer after the trench is filled with the polysilicon. 
         [0019]    Where the SiO 2  layer is removed by the etch-back, the SiO 2  layer is liable to partly remain on the SiN layer. 
         [0020]    Therefore, the production method may further include the steps of: removing the SiN layer after the removal of the SiO 2  layer; and forming an interlayer dielectric film of SiO 2  on the silicon layer after the removal of the SiN layer. By removing the SiN layer after the removal of the SiO 2  layer, a part of the SiO 2  layer remaining on the SiN layer can be removed together with the SiN layer. Thereafter, the interlayer dielectric film is formed on the silicon layer, whereby the silicon layer can be properly covered with the interlayer dielectric film of the SiO 2  single layer structure. 
         [0021]    After the removal of the SiO 2  layer, the interlayer dielectric film of SiO 2  may be formed on the SiN layer without the removal of the SiN layer. Even if the SiO 2  layer partly remains on the SiN layer, the remaining part of the SiO 2  layer is unified with the interlayer dielectric film thereafter formed. The SiN layer also has an electrically insulative property. Therefore, even if the SiN layer is present between the silicon layer and the interlayer dielectric film, there is no problem associated with insulation between the silicon layer and interconnections provided on the interlayer dielectric film. On the other hand, the step of removing the SiN layer is obviated, thereby simplifying the semiconductor device production process. 
         [0022]    Alternatively, the steps of forming an SiO 2  layer of SiO 2  on the silicon layer prior to the formation of the trench after the formation of the LOCOS oxide film and the impurity region and forming an opening in the SiO 2  layer for selectively exposing a surface of the LOCOS oxide film by a photolithography and etching process may be performed. The trench may be formed by etching the LOCOS oxide film and the silicon layer by using the SiO 2  layer as a mask after the formation of the opening. 
         [0023]    In this case, the steps of depositing polysilicon in the trench by using the mask to fill the trench with the polysilicon and planarizing a surface of the SiO 2  layer after the trench is filled with the polysilicon may be performed. 
         [0024]    Alternatively, the steps of depositing polysilicon in the trench by using the mask to fill the trench with the polysilicon etching back the SiO 2  layer to remove the SiO 2  layer after the trench is filled with the polysilicon and forming an interlayer dielectric film of SiO 2  on the silicon layer after the removal of the SiO 2  layer may be performed. 
         [0025]    The foregoing and other objects, features and effects of the present invention will become more apparent from the following detailed description of preferred embodiments with reference to the attached drawings. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0026]      FIG. 1  is a schematic sectional view of a semiconductor device according to a first embodiment of the present invention. 
           [0027]      FIGS. 2A to 2L  are schematic sectional views showing a process sequence for producing the semiconductor device shown in  FIG. 1 . 
           [0028]      FIGS. 3A to 3K  are schematic sectional views showing another process sequence for producing the semiconductor device shown in  FIG. 1 . 
           [0029]      FIG. 4  is a schematic sectional view of a semiconductor device according to a second embodiment of the present invention. 
           [0030]      FIGS. 5A to 5K  are schematic sectional views showing a process sequence for producing the semiconductor device shown in  FIG. 4 ; 
           [0031]      FIG. 6  is a schematic sectional view of a semiconductor device according to a third embodiment of the present invention. 
           [0032]      FIGS. 7A to 7K  are schematic sectional views showing a process sequence for producing the semiconductor device shown in  FIG. 6 . 
           [0033]      FIGS. 8A and 8B  are schematic sectional views showing process steps to be performed instead of a step shown in  FIG. 7K . 
           [0034]      FIG. 9  is a schematic sectional view of a prior art semiconductor device. 
       
    
    
     DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS 
       [0035]      FIG. 1  is a schematic sectional view of a semiconductor device according to a first embodiment of the present invention. 
         [0036]    The semiconductor device  1  includes a thick SOI substrate  2 . The thick SOI substrate  2  is configured such that an N-type silicon layer  5  of Si is provided on a silicon substrate  3  via a BOX layer  4  of SiO 2 . A LOCOS oxide film  6  is selectively provided in a surface of the silicon layer  5 . 
         [0037]    An annular trench  7  is provided in the thick SOI substrate  2 . The trench  7  is formed as extending through the silicon layer  5  by removing a part of the LOCOS oxide film  6  and then a part of the silicon layer  5 . Trench oxide films  8  of SiO 2  are provided on side surfaces of the trench  7 . The trench  7  is filled with polysilicon  9  with the intervention of the trench oxide films  8 . Thus, a region surrounded by the trench  7  serves as an element formation region  10  which is isolated (dielectrically isolated) from its peripheral region by the trench oxide films  8 . 
         [0038]    A P-channel MOSFET  11 , for example, is provided in the element formation region  10 . More specifically, a P-type source region  12  and a P-type drain region  13  are provided in spaced relation in a surface portion of the silicon layer  5  in the element formation region  10 . A part of the LOCOS oxide film  6  is present between the source region  12  and the drain region  13  in the surface of the silicon layer  5  in spaced relation from the source region  12 . A gate electrode  14  of a metal material is provided between the part of the LOCOS oxide film  6  and the source region  12  on the surface of the silicon layer  5  via a gate oxide film (not shown). The gate electrode  14  partly overlies the part of the LOCOS oxide film  6  to serve as a field plate. Side surfaces of the gate electrode  14  are covered with a sidewall  15 . 
         [0039]    A floating capacitor  16  is provided in the element formation region  10 . More specifically, a lower electrode  17  of a metal material is provided on another part of the LOCOS oxide film  6  present on a lateral side of the P-channel MOSFET  11  in the element formation region  10 . An insulation film  18  and an upper electrode  19  of a metal material are provided in this order on the lower electrode  17 . Side surfaces of the lower electrode  17  and the upper electrode  19  are covered with sidewalls  20 . 
         [0040]    An interlayer dielectric film  21  of SiO 2  is provided on the surface of the silicon layer  5 . 
         [0041]      FIGS. 2A to 2L  are schematic sectional views showing a process sequence for producing the semiconductor device shown in  FIG. 1 . 
         [0042]    As shown in  FIG. 2A , a silicon substrate  3  formed with a BOX layer  4  is prepared, and a silicon layer  5  is formed on the BOX layer  4  by an epitaxial growth method. 
         [0043]    Next, as shown in  FIG. 2B , a LOCOS oxide film  6  is formed on the silicon layer  5  by a LOCOS method. More specifically, a mask  22  is formed on the silicon layer  5  as having an opening for selectively exposing a portion of the silicon layer  5  on which the LOCOS oxide film  6  is to be formed. Then, the LOCOS oxide film  6  is formed by thermally oxidizing the portion of the silicon layer  5  exposed from the opening of the mask  22 . The mask  22  is removed after the formation of the LOCOS oxide film  6 . 
         [0044]    In turn, as shown in  FIG. 2C , a mask  23  is formed on the silicon layer  5  as having openings for selectively exposing portions of the silicon layer  5  in which a source region  12  and a drain region  13  are to be formed. Then, a P-type impurity is implanted into surface portions of the silicon layer  5  via the mask  23  by an ion implantation method. The impurity implanted into the surface portions of the silicon layer  5  is activated by a heat treatment, whereby the source region  12  and the drain region  13  are formed. The mask  23  is removed after the formation of the source region  12  and the drain region  13 . 
         [0045]    Thereafter, as shown in  FIG. 2D , a gate electrode  14  of a P-channel MOSFET  11  and a floating capacitor  16  are formed on the silicon layer  5  and the LOCOS oxide film  6  in a region which later serves as an element formation region  10  (see  FIG. 1 ). 
         [0046]    Subsequently, as shown in  FIG. 2E , an SiN layer  24  of SiN (silicon nitride) and an SiO 2  layer  25  of SiO 2  are formed on the silicon layer  5  in this order from the side of the silicon layer  5  by a LPCVD (low pressure chemical vapor deposition) method. 
         [0047]    Then, as shown in  FIG. 2F , the SiO 2  layer  25 , the SiN layer  24  and the LOCOS oxide film  6  are selectively removed by a photolithography and etching process, whereby an opening  26  is formed in the SiO 2  layer  25 , the SiN layer  24  and the LOCOS oxide film  6  as extending through the SiO 2  layer  25 , the SiN layer  24  and the LOCOS oxide film  6  to expose a part of a surface of the silicon layer  5 . 
         [0048]    Thereafter, as shown in  FIG. 2G , the silicon layer  5  is etched via the opening  26  formed in the SiO 2  layer  25 , the SiN layer  24  and the LOCOS oxide film  6 . Thus, a trench  7  is formed in the silicon layer  5  as communicating with the opening  26 . The etching of the silicon layer  5  is terminated when the BOX layer  4  is exposed. 
         [0049]    In turn, as shown in  FIG. 2H , trench oxide films  8  are formed on side surfaces of the trench  7  by a thermal oxidation method. 
         [0050]    Thereafter, as shown in  FIG. 2I , polysilicon  9  is deposited over the SiO 2  layer  25  including the trench  7  to a thickness such as to fill the trench  7  and cover the entire surface of the SiO 2  layer  25  by a CVD method. 
         [0051]    Then, the polysilicon  9  is etched back (by an entire surface dry-etching method). Through this etch-back, a part of the polysilicon  9  remains in the trench  7  as shown in  FIG. 2J . 
         [0052]    Thereafter, the SiO 2  layer  25  is etched back for removal thereof. Thus, as shown in  FIG. 2K , a surface of the SiN layer  24  is exposed. At this time, a very small amount of a residue  27  of the SiO 2  layer  25  remains in steps of the SiN layer  24 . 
         [0053]    Subsequently, as shown in  FIG. 2L , the SiN layer  24  is removed together with the residue  27  present in the steps thereof by a wet etching method. Then, an interlayer dielectric film  21  of SiO 2  is formed on the silicon layer  5  by a CVD method. Thus, the semiconductor device  1  shown in  FIG. 1  is produced. 
         [0054]    As described above, the heat treatments for the formation of the LOCOS oxide film  6 , the source region  12  and the drain region  13  are completed prior to the formation of the trench  7 , thereby eliminating the possibility that stress (thermal stress) attributable to the heat treatments occurs in portions of the silicon layer  5  adjacent to the trench  7 . This prevents crystal defects which may otherwise occur in the portions of the silicon layer  5  adjacent to the trench  7  due to the thermal stress. 
         [0055]    The formation of the trench oxide films  8  may be achieved by employing a TEOS-CVD method or by employing the thermal oxidation method and the TEOS-CVD method in combination rather than by employing the thermal oxidation method alone. In the TEOS-CVD method, the formation of the SiO 2  layer can be achieved at a lower temperature than in the thermal oxidation method. Therefore, where the trench oxide films  8  are each formed as having a relatively great thickness, the TEOS-CVD method is preferably employed either alone or in combination with the thermal oxidation method for the formation of the trench oxide films  8 . For example, the formation of the trench oxide films  8  may be achieved by first forming oxide films each having a relatively small thickness (e.g., 65 nm) by the thermal oxidation method, and then forming TEOS films each having a relatively great thickness (e.g., 660 nm) on these oxide films by the TEOS-CVD method. This prevents the crystal defects which may otherwise occur in the portions of the silicon layer  5  adjacent to the trench  7  due to the thermal stress in the formation of the trench oxide films  8 . 
         [0056]    Further, when the SiO 2  layer  25  is etched back for the removal thereof, the residue  27  of the SiO 2  layer  25  is liable to remain on the SiN layer  24 . The residue  27  of the SiO 2  layer  25  remaining on the SiN layer  24  can be removed together with the SiN layer  24  by removing the SiN layer  24  after the removal of the SiO 2  layer  25 . Thereafter, the interlayer dielectric film  21  is formed on the silicon layer  5 , whereby the silicon layer  5  is properly covered with the interlayer dielectric film  21  of the SiO 2  single layer structure. 
         [0057]      FIGS. 3A to 3K  are schematic sectional views showing another process sequence for producing the semiconductor device shown in  FIG. 1 . 
         [0058]    As shown in  FIG. 3A , a silicon substrate  3  formed with a BOX layer  4  is prepared, and a silicon layer  5  is formed on the BOX layer  4  by an epitaxial growth method. 
         [0059]    Next, as shown in  FIG. 3B , a LOCOS oxide film  6  is formed on the silicon layer  5  by a LOCOS method. More specifically, a mask  22  is formed on the silicon layer as having an opening for selectively exposing a portion of the silicon layer  5  on which the LOCOS oxide film  6  is to be formed. Then, the LOCOS oxide film  6  is formed by thermally oxidizing the portion of the silicon layer  5  exposed from the opening of the mask  22 . The mask  22  is removed after the formation of the LOCOS oxide film  6 . 
         [0060]    In turn, as shown in  FIG. 3C , a mask  23  is formed on the silicon layer  5  as having openings for selectively exposing portions of the silicon layer  5  in which a source region  12  and a drain region  13  are to be formed. Then, a P-type impurity is implanted into surface portions of the silicon layer  5  via the mask  23  by an ion implantation method. The impurity implanted into the surface portions of the silicon layer  5  is activated by a heat treatment, whereby the source region  12  and the drain region  13  are formed. The mask  23  is removed after the formation of the source region  12  and the drain region  13 . 
         [0061]    Thereafter, as shown in  FIG. 3D , a P-channel MOSFET  11  and a floating capacitor  16  are formed on the silicon layer  5  and the LOCOS oxide film  6  in a region which later serves as an element formation region  10  (see  FIG. 1 ). 
         [0062]    Subsequently, as shown in  FIG. 3E , an SiO 2  layer  25  of SiO 2  is formed on the silicon layer  5  by a LPCVD method. 
         [0063]    Then, as shown in  FIG. 3F , the SiO 2  layer  25  and the LOCOS oxide film  6  are selectively removed by a photolithography and etching process, whereby an opening  26  is formed in the SiO 2  layer  25  and the LOCOS oxide film  6  as extending through the SiO 2  layer  25  and the LOCOS oxide film  6  to expose a part of a surface of the silicon layer  5 . 
         [0064]    Thereafter, as shown in  FIG. 3G , the silicon layer  5  is etched via the opening  26  formed in the SiO 2  layer  25  and the LOCOS oxide film  6 . Thus, a trench  7  is formed in the silicon layer  5  as communicating with the opening  26 . The etching of the silicon layer  5  is terminated when the BOX layer  4  is exposed. 
         [0065]    In turn, as shown in  FIG. 3H , trench oxide films  8  are formed on side surfaces of the trench  7 , for example, by a thermal oxidation method. 
         [0066]    Thereafter, as shown in  FIG. 3I , polysilicon  9  is deposited over the SiO 2  layer  25  including the trench  7  to a thickness such as to fill the trench  7  and cover the entire surface of the SiO 2  layer  25  by a CVD method. 
         [0067]    Then, the polysilicon  9  is etched back (by an entire surface dry-etching method). Through this etch-back, a part of the polysilicon  9  remains in the trench  7  as shown in  FIG. 3J . 
         [0068]    Thereafter, the SiO 2  layer  25  is etched back for removal thereof. Thus, as shown in  FIG. 3K , the surface of the silicon layer  5  is exposed. At this time, a very small amount of a residue  27  of the SiO 2  layer  25  remains on lateral sides of sidewalls  15 ,  20 . 
         [0069]    Then, an interlayer dielectric film  21  is formed on the silicon layer  5  by a CVD method. Thus, the semiconductor device  1  shown in  FIG. 1  is produced. The residue  27  remaining in steps of the silicon layer  5  and the interlayer dielectric film  21  are composed of the same SiO 2  material and, therefore, are substantially unified with each other when the interlayer dielectric film  21  is formed. 
         [0070]    Since this method obviates the need for forming the SiN layer  24  shown in  FIGS. 2E to 2L  on the silicon layer  5  formed with the LOCOS oxide film  6 , the P-channel MOSFET  11  and the floating capacitor  16 , the number of process steps for producing the semiconductor device  1  is reduced. 
         [0071]      FIG. 4  is a schematic sectional view of a semiconductor device according to a second embodiment of the present invention. 
         [0072]    The semiconductor device  31  includes a thick SOI substrate  32 . The thick SOI substrate  32  is configured such that an N-type silicon layer  35  of Si is provided on a silicon substrate  33  via a BOX layer  34  of SiO 2 . A LOCOS oxide film  36  is selectively provided in a surface of the silicon layer  35 . 
         [0073]    An annular trench  37  is provided in the thick SOI substrate  32 . The trench  37  is formed as extending through the silicon layer  35  by removing a part of the LOCOS oxide film  36  and then a part of the silicon layer  35 . Trench oxide films  38  of SiO 2  are provided on side surfaces of the trench  37 . The trench  37  is filled with polysilicon  39  with the intervention of the trench oxide films  38 . Thus, a region surrounded by the trench  37  serves as an element formation region  40  which is isolated (dielectrically isolated) from its peripheral region by the trench oxide films  38 . 
         [0074]    A P-channel MOSFET  41 , for example, is provided in the element formation region  40 . More specifically, a P-type source region  42  and a P-type drain region  43  are provided in spaced relation in a surface portion of the silicon layer  35  in the element formation region  40 . A part of the LOCOS oxide film  36  is present between the source region  42  and the drain region  43  in the surface of the silicon layer  35  in spaced relation from the source region  42 . A gate electrode  44  of a metal material is provided between the part of the LOCOS oxide film  36  and the source region  42  on the surface of the silicon layer  35  via a gate oxide film (not shown). The gate electrode  44  partly overlies the part of the LOCOS oxide film  36  to serve as a field plate. Side surfaces of the gate electrode  44  are covered with a sidewall  45 . 
         [0075]    A floating capacitor  46  is provided in the element formation region  40 . More specifically, a lower electrode  47  of a metal material is provided on another part of the LOCOS oxide film  36  present on a lateral side of the P-channel MOSFET  41  in the element formation region  40 . An insulation film  48  and an upper electrode  49  of a metal material are provided in this order on the lower electrode  47 . Side surfaces of the lower electrode  47  and the upper electrode  49  are covered with sidewalls  50 . 
         [0076]    Further, a SiN layer  51  of SiN is provided on the surface of the silicon layer  35 . The SiN layer  51  has an opening extending therethrough and opposed to the polysilicon  39  provided in the trench  37 . An interlayer dielectric film  53  of SiO 2  is provided on the SiN layer  51  and the polysilicon  39 . 
         [0077]      FIGS. 5A to 5K  are schematic sectional views showing a process sequence for producing the semiconductor device shown in  FIG. 4 . 
         [0078]    As shown in  FIG. 5A , a silicon substrate  33  formed with a BOX layer  34  is prepared, and a silicon layer  35  is formed on the BOX layer  34  by an epitaxial growth method. 
         [0079]    Next, as shown in  FIG. 5B , a LOCOS oxide film  36  is formed on the silicon layer  35  by a LOCOS method. More specifically, a mask  54  is formed on the silicon layer  35  as having an opening for selectively exposing a portion of the silicon layer  35  on which the LOCOS oxide film  36  is to be formed. Then, the LOCOS oxide film  36  is formed by thermally oxidizing the portion of the silicon layer  35  exposed from the opening of the mask  54 . The mask  54  is removed after the formation of the LOCOS oxide film  36 . 
         [0080]    In turn, as shown in  FIG. 5C , a mask  55  is formed on the silicon layer  35  as having openings for selectively exposing portions of the silicon layer  35  in which a source region  42  and a drain region  43  are to be formed. Then, a P-type impurity is implanted into surface portions of the silicon layer  35  via the mask  55  by an ion implantation method. The impurity implanted into the surface portions of the silicon layer  35  is activated by a heat treatment, whereby the source region  42  and the drain region  43  are formed. The mask  55  is removed after the formation of the source region  42  and the drain region  43 . 
         [0081]    Thereafter, as shown in  FIG. 5D , a gate electrode  44  of a P-channel MOSFET  41  and a floating capacitor  46  are formed on the silicon layer  35  and the LOCOS oxide film  36  in a region which later serves as an element formation region  40  (see  FIG. 4 ). 
         [0082]    Subsequently, as shown in  FIG. 5E , an SiN layer  51  of SiN and an SiO 2  layer  56  of SiO 2  are formed on the silicon layer  35  in this order from the side of the silicon layer  35  by a LPCVD method. 
         [0083]    Then, as shown in  FIG. 5F , the SiO 2  layer  56 , the SiN layer  51  and the LOCOS oxide film  36  are selectively removed by a photolithography and etching process, whereby an opening  52  is formed in the SiO 2  layer  56 , the SiN layer  51  and the LOCOS oxide film  36  as extending through the SiO 2  layer  56 , the SiN layer  51  and the LOCOS oxide film  36  to expose a part of a surface of the silicon layer  35 . 
         [0084]    Thereafter, as shown in  FIG. 5G , the silicon layer  35  is etched via the opening  52  formed in the SiO 2  layer  56 , the SiN layer  51  and the LOCOS oxide film  36 . Thus, a trench  37  is formed in the silicon layer  35  as communicating with the opening  52 . The etching of the silicon layer  35  is terminated when the BOX layer  34  is exposed. 
         [0085]    In turn, as shown in  FIG. 5H , trench oxide films  38  are formed on side surfaces of the trench  37 , for example, by a thermal oxidation method. Similarly to the formation of the trench oxide films  8 , the formation of the trench oxide films  38  may be achieved by employing a TEOS-CVD method or by employing the thermal oxidation method and the TEOS-CVD method in combination rather than by employing the thermal oxidation method alone. 
         [0086]    Thereafter, as shown in  FIG. 5I , polysilicon  39  is deposited over the SiO 2  layer  56  including the trench  37  to a thickness such as to fill the trench  37  and cover the entire surface of the SiO 2  layer  56  by a CVD method. 
         [0087]    Then, the polysilicon  39  is etched back (by an entire surface dry-etching method). Through this etch-back, a part of the polysilicon  39  remains in the trench  37  as shown in  FIG. 5J . 
         [0088]    Thereafter, the SiO 2  layer  56  is etched back for removal thereof. Thus, as shown in  FIG. 5K , a surface of the SiN layer  51  is exposed. At this time, a very small amount of a residue  57  of the SiO 2  layer  56  remains in steps of the SiN layer  51 . 
         [0089]    Then, an interlayer dielectric film  53  is formed on the SiN layer  51  by a CVD method. Thus, the semiconductor device  31  shown in  FIG. 4  is produced. The residue  57  remaining in the steps of the SiN layer  51  and the interlayer dielectric film  53  are composed of the same SiO 2  material and, therefore, are substantially unified with each other when the interlayer dielectric film  53  is formed. 
         [0090]    In this method, the interlayer dielectric film  53  of SiO 2  is formed on the SiN layer  51  without removing the SiN layer  51  after the removal of the SiO 2  layer  56 . Even if part (the residue  57 ) of the SiO 2  layer  56  remains on the SiN layer  51 , the residue  57  is unified with the interlayer dielectric film  53  thereafter formed. Even if the SiN layer  51  is present between the silicon layer  35  and the interlayer dielectric film  53 , there is no problem associated with insulation between the silicon layer  35  and interconnections provided on the interlayer dielectric film  53  because the SiN layer  51  is also electrically insulative. On the other hand, the step of removing the SiN layer  51  is obviated, so that the production method for the semiconductor device  31  is simplified as compared with the production method shown in  FIGS. 2A to 2L . 
         [0091]      FIG. 6  is a schematic sectional view of a semiconductor device according to a third embodiment of the present invention. 
         [0092]    The semiconductor device  61  includes a thick SOI substrate  62 . The thick SOI substrate  62  is configured such that an N-type silicon layer  65  of Si is provided on a silicon substrate  63  via a BOX layer  64  of SiO 2 . A LOCOS oxide film  66  is selectively provided on the silicon layer  65 . 
         [0093]    An annular trench  67  is provided in the thick SOI substrate  62 . The trench  67  is formed as extending through the silicon layer  65  by removing a part of the LOCOS oxide film  66  and then a part of the silicon layer  65 . Trench oxide films  68  of SiO 2  are provided on side surfaces of the trench  67 . The trench  67  is filled with polysilicon  69  with the intervention of the trench oxide films  68 . Thus, a region surrounded by the trench  67  serves as an element formation region  70  which is isolated (dielectrically isolated) from its peripheral region by the trench oxide films  68 . 
         [0094]    A P-channel MOSFET  71 , for example, is provided in the element formation region  70 . More specifically, a P-type source region  72  and a P-type drain region  73  are provided in spaced relation in a surface portion of the silicon layer  65  in the element formation region  70 . A part of the LOCOS oxide film  66  is present between the source region  72  and the drain region  73  in a surface of the silicon layer  65  in spaced relation from the source region  72 . A gate electrode  74  of a metal material is provided between the part of the LOCOS oxide film  66  and the source region  72  on the surface of the silicon layer  65  via a gate oxide film (not shown). The gate electrode  74  partly overlies the part of the LOCOS oxide film  66  to serve as a field plate. Side surfaces of the gate electrode  74  are covered with a sidewall  75 . 
         [0095]    A floating capacitor  76  is provided in the element formation region  70 . More specifically, a lower electrode  77  of a metal material is provided on another part of the LOCOS oxide film  66  present on a lateral side of the P-channel MOSFET  71  in the element formation region  70 . An insulation film  78  and an upper electrode  79  of a metal material are provided in this order on the lower electrode  77 . Side surfaces of the lower electrode  77  and the upper electrode  79  are covered with sidewalls  80 . 
         [0096]    An interlayer dielectric film  81  of SiO 2  is provided on the surface of the silicon layer  65 . The interlayer dielectric film  81  has a flat surface. 
         [0097]      FIGS. 7A to 7K  are schematic sectional views showing a process sequence for producing the semiconductor device shown in  FIG. 6 . 
         [0098]    As shown in  FIG. 7A , a silicon substrate  63  formed with a BOX layer  64  is prepared, and a silicon layer  65  is formed on the BOX layer  64  by an epitaxial growth method. 
         [0099]    Next, as shown in  FIG. 7B , a LOCOS oxide film  66  is formed on the silicon layer  65  by a LOCOS method. More specifically, a mask  82  is formed on the silicon layer  65  as having an opening for selectively exposing a portion of the silicon layer  65  on which the LOCOS oxide film  66  is to be formed. Then, the LOCOS oxide film  66  is formed by thermally oxidizing the portion of the silicon layer  65  exposed from the opening of the mask  82 . The mask  82  is removed after the formation of the LOCOS oxide film  66 . 
         [0100]    In turn, as shown in  FIG. 7C , a mask  83  is formed on the silicon layer  65  as having openings for selectively exposing portions of the silicon layer  65  in which a source region  72  and a drain region  73  are to be formed. Then, an N- or P-type impurity is implanted into surface portions of the silicon layer  65  via the mask  83  by an ion implantation method. The impurity implanted into the surface portions of the silicon layer  65  is activated by a heat treatment, whereby the source region  72  and the drain region  73  are formed. The mask  83  is removed after the formation of the source region  72  and the drain region  73 . 
         [0101]    Thereafter, as shown in  FIG. 7D , a gate electrode  74  of a P-channel MOSFET  71  and a floating capacitor  76  are formed on the silicon layer  65  and the LOCOS oxide film  66  in a region which later serves as an element formation region  70  (see  FIG. 6 ). 
         [0102]    Subsequently, as shown in  FIG. 7E , an SiO 2  layer  84  of SiO 2  is formed on the silicon layer  65  by an LPCVD method. 
         [0103]    Then, as shown in  FIG. 7F , the SiO 2  layer  84  and the LOCOS oxide film  66  are selectively removed by a photolithography and etching process, whereby an opening  85  is formed in the SiO 2  layer  84  and the LOCOS oxide film  66  as extending through the SiO 2  layer  84  and the LOCOS oxide film  66  to expose a part of a surface of the silicon layer  65 . 
         [0104]    Thereafter, as shown in  FIG. 7G , the silicon layer  65  is etched via the opening  85  formed in the SiO 2  layer  84  and the LOCOS oxide film  66 . Thus, a trench  67  is formed in the silicon layer  65  as communicating with the opening  85 . The etching of the silicon layer  65  is terminated when the BOX layer  64  is exposed. 
         [0105]    In turn, as shown in  FIG. 7H , trench oxide films  68  are formed on side surfaces of the trench  67 , for example, by a thermal oxidation method. Similarly to the formation of the trench oxide films  8 , the formation of the trench oxide films  68  may be achieved by employing a TEOS-CVD method or by employing the thermal oxidation method and the TEOS-CVD method in combination rather than by employing the thermal oxidation method alone. 
         [0106]    Thereafter, as shown in  FIG. 7I , polysilicon  69  is deposited over the SiO 2  layer  84  including the trench  67  to a thickness such as to fill the trench  67  and cover the entire surface of the SiO 2  layer  84  by a CVD method. 
         [0107]    Then, the polysilicon  69  is etched back (by an entire surface dry-etching method). Through this etch-back, a part of the polysilicon  69  remains in the trench  67  as shown in  FIG. 7J . 
         [0108]    Thereafter, as shown in  FIG. 7K , a second SiO 2  layer  86  of SiO 2  is formed over the SiO 2  layer  84  and on the polysilicon  69  in the opening  85  by a LPCVD method. Thus, the opening  85  is filled with the second SiO 2  layer  86 . After the formation of the second SiO 2  layer  86 , the SiO 2  layer  84  and the second SiO 2  layer  86  which are both composed of SiO 2  are substantially unified to serve as an interlayer dielectric film  81 . 
         [0109]    Thereafter, a surface of the interlayer dielectric film  81  is planarized by a CMP (chemical mechanical polishing) method. Thus, the semiconductor device  61  shown in  FIG. 6  is produced. 
         [0110]    The semiconductor device  61  produced by this method also provides the same effects as the semiconductor device  1  shown in  FIG. 1 . 
         [0111]    After the step shown in  FIG. 7J , steps shown in  FIGS. 8A and 8B  may be performed instead of the step shown in  FIG. 7K . 
         [0112]    More specifically, as shown in  FIG. 8A , the SiO 2  layer  84  is etched back on the silicon layer  65  for removal thereof after the step shown in  FIG. 7J . At this time, a very small amount of a residue  87  of the SiO 2  layer  84  remains on lateral sides of the sidewalls  75 ,  80 . 
         [0113]    Thereafter, an interlayer dielectric film  81  of SiO 2  is formed over the silicon layer  65  formed with the LOCOS oxide film  66 , the polysilicon  69 , the P-channel MOSFET  71  and the floating capacitor  76  by a CVD method. At this time, the residue  87  remaining in steps on the silicon layer  65  and the interlayer dielectric film  81  are composed of the same SiO 2  material and, therefore, are substantially unified with each other when the interlayer dielectric film  81  is formed. 
         [0114]    Then, a surface of the interlayer dielectric film  81  is planarized by a CMP (chemical mechanical polishing) method. The semiconductor device  61  shown in  FIG. 6  can also be produced by this method. 
         [0115]    While the present invention has been described in detail by way of the embodiments thereof, it should be understood that these embodiments are merely illustrative of the technical principles of the present invention but not limitative of the invention. The spirit and scope of the present invention are to be limited only by the appended claims. 
         [0116]    This application corresponds to Japanese Patent Application No. 2008-272142 filed in the Japan Patent Office on Oct. 22, 2008, the disclosure of which is incorporated herein by reference.

Technology Classification (CPC): 8