Abstract:
The invention is an automatic, unmanned, powered, variable speed transfer table for a finger joint machine which receives a controlled supply of blocks from a lineal block feeder The slat chain is composed of two chain loops, connected at regular, equal intervals by slats. The slat chain pushes blocks over an even ending conveyor which aligns them to the inside of one of the chains and then over a moisture detecting system. Blocks containing unacceptable moisture fall through a gap in the working table while blocks with acceptable moisture are pushed by the slats over a door covering the gap and onto an outfeed table. The slats are synchronized to the lugs on the finger joint machine&#39;s lug chain and deposit correctly aligned and orientated blocks precisely on the lug chain. The slat chain then rotates upward and loops back over the working table and then down, under the infeed conveyor to re-emerge at the even ending conveyor.  
                           Inventor   Stibbard; James S.     Citizenship   Canadian     Address   Box 2387, High Prairie, Alberta, Canada TOG 1E0     Telephone   780-523-3182     Email   stibbard@telusplanet.net     Assignee   Stibbard; James S. (High Prairie, Alberta)

Description:
REFERENCES CITED  
       [0001]    [0001]                                               6,189,682   Feb. 20, 2001   Hill   198/718       5,617,910   Apr. 8, 1997   Hill   144/356       4,429,784   Feb. 7, 1984   Cromeens   198/744       4,246,943   Jan. 27, 1981   Cromeens   144/245       4,039,108   Aug. 2, 1977   Hahn et al.   226/171                    
     
    
     
       CROSS REFERENCE TO RELATED APPLICATION  
         [0002]    Not Applicable  
         FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT  
         [0003]    Not Applicable  
         MICROFICHE APPENDIX  
         [0004]    Not Applicable  
         BACKGROUND OF THE INVENTION  
         [0005]    Finger jointing machines are used to mill joints in the ends of random lengths of lumber, hereafter referred to as “blocks”. Glue is applied to the joints and the blocks are pressed together to form longer pieces of lumber. This is an oversimplification of a precise, complicated process known as finger jointing, but the focus of this invention is the accurate feeding of finger joint machines with blocks, not the process of finger jointing blocks.  
           [0006]    This invention relates generally to an apparatus that requires no human operator and that accepts a controlled delivery of blocks from a linear block feeding means, ensures that every block has an acceptable moisture content and delivers a consistent, correctly aligned and correctly orientated supply of blocks at precise intervals to the finger joint machine&#39;s lug or slat chain at a lineal speed that is determined by that finger joint machine.  
           [0007]    This invention applies to finger joint machines which use either a chain with lugs spaced at regular intervals thereon or a plurality of chains connected by slats at regular intervals to push a block through the said machine&#39;s shaper head or heads. The former type of finger joint machine is referred to as a lug chain finger joint machine and the latter is known as a slat chain finger joint machine. The phrase “lug chain” includes the “finger joint lug chain” and the “finger joint slat chain”, but the phrase “finger joint slat chain” may be used herein when necessary. Lugs or slats attached to the lug chain are referred to as “lugs” herein, ignoring the difference between a lug and a slat. For clarity, the longitudinal left hand end of any apparatus is defined herein as the infeed, where blocks are deposited to be eventually fed to the finger joint machine, unless otherwise illustrated in an accompanying drawing. The right hand end of the same apparatus is defined as the outfeed where blocks are deposited on the finger joint machine. The direction of travel is assumed herein to be from left to right and upstream refers toward the infeed and downstream refers toward the outfeed. The words “sprocket” and “chain” may sometimes refer to a multiplicity of sprockets and/or chains, but the singular is generally used.  
           [0008]    Historically, finger joint machines were supplied with blocks manually. FIG. 1 illustrates the steps required to place blocks on a lug chain manually. A supply means  1  deposits blocks  2  on an accumulation table  4 , where a person  3  picks up a block  2 , aligns and places it on the finger joint machine&#39;s  6  lug chain  7 . Human dexterity became incapable of placing a block in each lug  5  of the lug chain  7  as lug speed and operating speed increased. Empty lugs represent lost production, increased costs and less profit. Workers also suffer injuries while placing blocks manually on lug, thereby increasing production costs with production down time, employee sick leave, various forms of compensation, new operator training and rehabilitation of the injured worker.  
           [0009]    Mechanical lug loaders were invented to supplement or replace manual lug loading and work with varying degrees of success. Some individuals, such as Hill, U.S. Pat. No. 6,189,682, U.S. Pat. No. 5,617,910, Cromeen, U.S. Pat. No. 4,429,784, U.S. Pat. No. 4,246,943, Hahn et al., U.S. Pat. No. 4,039,108, and others, were awarded patents for their inventions. Others put their inventions to work in their own manufacturing operations without patent protection.  
           [0010]    Lug loaders have generally comprised four separate means to accomplish the task of placing blocks on lug: a supply means, a powered accumulation means, a control means and a powered transfer means.  
           [0011]    [0011]FIG. 2 illustrates the steps required to load a finger joint machine&#39;s lug chain  7  with blocks  2  using a lug loader (sensors and electronic means required to control the lug loader have not been shown).  
           [0012]    A supply means  1 , which may be a vibrating conveyor, belt conveyor, or some other means, deposits blocks  2  in a haphazard and random fashion on an accumulation means  9 , where a person  3  manually picks up a block  2 , orientates it in a side-by-side, parallel manner with other blocks  2  with its widest face down and one of its ends aligned to a fence  8 , which represents a datum line that continues to the finger joint machine&#39;s own fence. A fence  8  may be understood as an obstruction that runs longitudinally along one side of the accumulation means  9  from its infeed to its outfeed in a more or less straight line. Workers must ensure that blocks  2  always maintain contact with the fence  8  and that blocks  2  remain at right angles to the fence  8 , because block ends may not be milled correctly by the finger joint machine  6 , if they are placed on the lug chain  7  at some distance from the fence  8 .  
           [0013]    The block is then moved under the powered brush hold down  12  on the accumulation means  9  and is pushed in the direction of travel until it is stopped at the control means  10 . The control means  10  releases blocks  2  onto the transfer means  11  at intervals synchronized with the lugs  5 . Synchronization may be achieved by electrical or mechanical means and various means, such as levers or pinch rolls employing pressure cylinder means, are used to release blocks from the accumulation means  9  to the transfer means  11 .  
           [0014]    The transfer means  11 , that bridges the gap between the accumulation means  10  and the lug chain  7  is the focus of this invention. Prior art transfer means have generally been comprised of two features: a form of table that blocks lie on and an overhead conveying means. The table generally has a low coefficient of friction and may be comprised of sheet metal, skate wheels, or synthetic materials such as UHMW, which encourage the overhead conveying means  12  to push the block  2  across the transfer table  11  smoothly. The overhead conveying means  12 , which may be comprised of a powered brush hold down or a powered, narrow polyethylene belt conveyor, applies pressure against the block  2  and pushes it across the transfer table  11  and deposits the blocks  2  on the lug chain  7 . Overhead conveying means  12  usually require precise adjustment for block thickness to work satisfactorily, otherwise malfunctions may occur.  
           [0015]    Problems often occur when block lengths vary significantly, for example 5½″ to 55″, because the longer length blocks tend to push around the shorter blocks on the accumulation table and under the powered hold down. Problems also occur on the transfer table because one end of a block is controlled better than the other. In each case, this causes one end of the block to lag behind the other, which may cause the block to move away from the right angled orientation required by the finger joint machine. Various means, such as powered hold down brushes, have been developed to remedy this problem, with limited success, and manual intervention is usually required to ensure satisfactory block alignment for the control means.  
           [0016]    A finger joint machine may tolerate some poor orientation and misalignment, but mismanufacture and/or damage may occur if blocks become seriously disturbed, especially if a block jams between the finger joint machine&#39;s lugs.  
           [0017]    Another embodiment of a transfer means is illustrated in FIG. 3 and uses a large transfer table  11  with a plurality of chains  14  with lugs  15  attached at regular intervals which usually mimic the lug spacing on the finger joint machine&#39;s lug chain  7 . The transfer chain  14  is usually driven by the finger joint machine  6  and may be linked directly by sprocket and chain means  16  to the finger joint machine  6  or may use a short transfer plate and an overhead brush feeder, similar to that shown in FIG. 2. In all cases, the transfer chain  14  returns underneath the transfer table  11 . Even ending rolls may be located longitudinally between the transfer chains  14  to align one end of each block  2  against a fence  8 .  
           [0018]    Blocks  2  are aligned in a linear block feeding means  18 , which releases blocks  2  to the transfer table  11  at regular intervals timed to the passage of lugs  15  on the chain  14 . This presupposes that blocks are singularized and oriented for positioning in the linear block feeding means  18  at a distance from the transfer table  11 .  
           [0019]    This transfer method controls and maintains blocks  2  in alignment better than the previous methods lug loading methods described above, but each lug  14  and each chain way  17  represent possible obstructions to blocks as they are fed on to the transfer table  11  by the linear feed conveyor  18 . Blocks can become misaligned between lugs or ricochet off the lugs or chain ways when they hit an obstruction at high speed. The invention does not present such obstacles to the blocks: it uses a smooth belt, a smooth, flat table and solid slats thereby eliminating obstructions.  
           [0020]    Prior art transfer tables and lug loaders do not include a means to determine block moisture content and a means to process those blocks with unacceptable moisture content. However, block moisture content is critical to the glueing and glue curing process of finger joint lumber manufacturing, because incorrect block moisture content may cause glue line failure and the rejection of a manufacturing shift&#39;s total production output.  
           [0021]    This invention differs from prior art significantly in the use of moisture detectors and an overhead return slat chain. The machine will align blocks accurately, reject blocks with unacceptable moisture content and deposit blocks at precise and controlled intervals on the lug chain, regardless of block length variance, and at any lineal speed that the lug chain may run at. No manual labor or adjustments are required of the invention.  
         BRIEF SUMMARY OF THE INVENTION  
         [0022]    Transfer tables move a metered supply of blocks from a supply means on to a finger joint machine&#39;s lug or slat chain. Various means have been invented to supply finger joint machines with an automatic, continuous supply of random length blocks. Hill, U.S. Pat. Nos. 6,189,682 and 5,617,910, Cromeens, U.S. Pat. Nos. 4,429,784 and 3,927,705, and Hahn et al., U.S. Pat. No. 4,039,108, each describe a method to feed blocks to finger joint machines and these means are known to persons knowledgeable in the art. Each machine utilizes some form of transfer table.  
           [0023]    This invention is a novel and ingenious departure from the prior art and comprises an automatic block transfer table, complete with a means to even end blocks to a fence, detect the moisture content of each block and to reject blocks with unacceptable moisture content, and a means to dispense blocks to the finger joint machine&#39;s lug chain at precisely defined intervals. The invention will operate throughout the lug chain&#39;s lineal speed range without adjustment or interruption and performs this continuously, automatically and accurately and does not require manual labor.  
           [0024]    The invention will process variable width, thickness and length blocks. The preferred embodiment of the invention is one that will process blocks ranging in width from 2½″ to 9¼″, thickness ranging from ⅝″ to 2¼″ and lengths ranging from 5½″ to 55″, although the invention may process additional block dimensions.  
           [0025]    The invention is comprised of a working table, an even ending conveyor, a moisture sensing area, a door that opens to drop out blocks with unacceptable moisture and an outfeed plate. These are linked together by a novel slat chain which moves above the working table, as opposed to conventional transfer tables which have the chain descending below the transfer table.  
           [0026]    The invention relies upon a regular, controlled, supply of blocks that are deposited on the working table in a regular controlled manner by a linear block feeding means. Block delivery to the working table is synchronized to the movement of the slats. (Neither the linear block feeding means nor the means to control block delivery to the working table are subjects of this invention). The linear block feeding means releases one block per slat and the slats push each block across an even ending conveyor, which moves blocks transversely to contact the inside edge of one of the slat chains. This particular side of the slat chain is aligned with the finger joint machine&#39;s fence, thereby ensuring that block ends are aligned to the finger joint machine&#39;s fence.  
           [0027]    Blocks are then pushed across a short, flat table by the slats and then across a moisture detecting means. Any blocks with unacceptable moisture fall through a gap, which is created when the moisture detecting means causes a door to open, onto a conveying means which removes them to another area. (This conveying means is not considered to be part of this invention). Blocks with acceptable moisture are pushed across the said door onto an outfeed plate.  
           [0028]    The preferred embodiment of this invention includes a block moisture detecting means, a gap through which blocks with unacceptable moisture content fall, a door to cover the said gap and a control means to operate the said door. However, the moisture detecting means and its associated elements may be omitted.  
           [0029]    Contrary to other transfer tables, whose conveying means move downward to loop back to the infeed, the slats push blocks across the outfeed plate and then move upward away from the outfeed plate, thereby allowing a flat, unbroken outfeed table that lies just above the finger joint machine&#39;s lug chain. This ensures that blocks are always under control and that the slats always deposit blocks at the end of the outfeed table in the same, precise location.  
           [0030]    Blocks maintain continuous contact with the slats along their length, which eliminates those problems caused by block lengths encountered by some transfer tables. Similarly, there are no lugs for the blocks to slip between. The slat chain controls each block and prevents incorrectly aligned blocks, thereby ensuring correct lateral alignment to the finger joint machine. The slats are synchronized to the finger joint machine&#39;s lugs, therefore every block, regardless of its width or length, is always deposited on the lug chain in the same orientation, alignment and precise location at any lineal speed determined by the finger joint machine&#39;s lug chain.  
           [0031]    An important feature of this invention is that there are no obstructions or obstacles that blocks can hang up on or ricochet off, unlike the individual lugs and chain ways associated with conventional lug chain transfer tables. This is a most important consideration if the finger joint machine is operating at high speed. For example, blocks have only one half second to move from the linear feed mechanism on to a lug chain or slat chain if the finger joint lug chain moves at 120 lugs per minute. This means that a 24″ block must move at 240 lineal feet per minute, whereas a 48″ block must move at 480 lineal feet per minute. It is possible for blocks to become misaligned between lugs and/or ricochet off the lugs or chain ways and become airborne projectiles at these speeds, resulting in possible damage and/or injury.  
           [0032]    Another important feature of this invention is that it is uncomplicated and easy to install over a finger joint machine and only requires a sprocket and chain linkage between the two machines to drive it.  
           [0033]    In summary, the invention accepts a controlled delivery of blocks from a linear block feed means, aligns them to a fence, ensures that every block has an acceptable moisture content and delivers a consistent, correctly aligned supply of blocks at precise intervals to the lug chain at a speed determined by the finger joint machine. This is performed automatically without human intervention or adjustment. 
       
    
    
     BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING  
       [0034]    [0034]FIG. 1 illustrates the steps required to load a finger joint machine with blocks manually.  
         [0035]    [0035]FIG. 2 shows the steps required to load a finger joint machine with blocks using a lug loader.  
         [0036]    [0036]FIG. 3 shows a transfer table using a lug chain.  
         [0037]    [0037]FIG. 4 is a perspective view of the invention and defines one sectional view.  
         [0038]    [0038]FIG. 5 is a plan view of the invention and defines one sectional view  
         [0039]    [0039]FIG. 6 is a section through the invention, defined in FIG. 4, and shows the slat chain configuration and major elements of the invention  
         [0040]    [0040]FIG. 7 is a sectional view of the infeed end of the invention, defined in FIG. 5, illustrating the even ending conveyor.  
         [0041]    [0041]FIG. 8 is a perspective view showing the outfeed end of the transfer table. The slat chain is not shown for clarity. 
     
    
       [0042]    Please note that the linear block feed means and the unacceptable block moisture conveyor are shown in some drawings to illustrate their locations and functions. Neither item is considered as part of this invention, as stated above.  
       DETAILED DESCRIPTION OF THE INVENTION  
       [0043]    Finger joint machines may be referred to as right hand or left hand machines. A right hand machine is one that has the closest machining means on the right hand side of the finger joint machine, if one stands at the infeed end of the finger joint machine and looks toward its outfeed end. All drawings associated with this invention show a machine feeding a right hand finger joint machine, but it is understood that a mirror image of the invention may also feed a left hand finger joint machine.  
         [0044]    Four columns  21  are joined by longitudinals  24  which support a working table  13 , at a comfortable manual working height above floor level, for example  34  inches, and an upper frame which supports the slat chain carrier  30  above the working table  13 . This is illustrated in FIG. 4, 6,  7  and  8 . The working table  13  is comprised of an even ending conveyor  29 , one or more moisture detecting means  37  (FIGS. 6, 8), a door  27  (FIGS. 4, 5,  6 ,  8 ) covering a gap through which blocks having unacceptable moisture drop, and an outfeed plate  39  (FIGS. 6, 8).  
         [0045]    Each column  21  is fitted with a footplate  23  comprising a plate and a height adjustment means  22  (FIGS. 4, 7,  8 ), which allows precise vertical adjustment of the invention relative to the finger joint machine  6 . It is understood that fine height adjustments may be accomplished by many means, such as jacking bolts, shims, spacers, grouting and other means familiar to persons knowledgeable in the art.  
         [0046]    A slat chain  19  overlays the even ending conveyor  29  (FIG. 6) and moves over the moisture detecting means  37 , over the drop out door  27  that covers the unacceptable moisture drop out gap, and the outfeed plate  39 . It then loops upward around the drive sprockets  41 , around the outfeed end&#39;s idler sprockets  42 , around the upper idler sprockets  43 , horizontally back towards the infeed end over the slat chain carrier  30  attached to the upper frame and around the rear upper idler sprockets  31 , down and around the rear idler sprockets  33  to complete the slat chain&#39;s  19  endless loop at the even ending conveyor  29 .  
         [0047]    The slat chain  19  is comprised of two strands of chain  19  which are connected in two endless loops (FIGS. 4,7). The preferred embodiment of this chain is an extended pitch chain, but other suitable chains or belts may be substituted. Slats  28  connect both chains  19  at regular intervals (FIGS. 4, 6,  7 ), which may mimic the finger joint machine&#39;s lug intervals, for example 6, 9 or 12 inch spacing The result is that the slat chain  19  resembles a continuous, wide, flexible ladder. The slat chain is guided by wear strips attached longitudinally, in the direction of travel, to both sides of the working table and the upper chain carrier  44  (FIG. 7, 8). The preferred embodiment of slats  28  is steel tubing or steel bar stock although other material such as wood or plastic may be substituted. The preferred embodiment of all wear strips employed by this invention is a synthetic material such as UHMW, but other materials may be substituted.  
         [0048]    The slat chain  19  is driven by sprockets  41 (FIG. 6) which are rotated by a drive shaft  45  (FIG. 8). The slats  28  must be exactly synchronized with the finger joint machine&#39;s lugs  5 , so that a slat  28  on the slat chain  19  and a lug  5  on the lug chain  7  arrive consistently in precise juxtaposition at the transfer table&#39;s outfeed, as shown in FIG. 6. If synchronization between slats  28  and lugs  5  is maintained, objects placed ahead of the slats  28  must be deposited on the lug chain  7  correctly in relation to the lugs  5 . Therefore, the preferred embodiment of a means to rotate the drive shaft  45  (FIG. 8) is a sprocket and roller chain means  16  (FIG. 4) linking the drive shaft or tail shaft  40  (FIG. 6) of the finger jointer&#39;s lug chain  7  to the invention&#39;s drive shaft  45  (FIG. 8). This ensures a strict mechanical linkage between the slat chain  19  and the lug chain  7 .  
         [0049]    Other means are permissible to drive the slat chain  19 , if an exact and precise correlation between the slats  28  and the lugs  5  is maintained throughout the lug chain&#39;s  7  entire lineal speed range.  
         [0050]    The transfer table is supplied with blocks  2  by an electronically controlled linear feed means  18  (FIGS. 4, 5,  6 ,  7 ), which feeds blocks from one side of the transfer table. This linear feed means does not represent part of this invention and is well understood by persons knowledgeable in the art. The linear feed means is synchronized to the passage of the slats  28  and releases one block  2  per slat. A guard  32  prevents blocks  2  falling off the back end of the working table  13  and jamming in the slat chain  19 . The slat  28  then pushes each block  2  across a powered even ending conveyor  29  (FIGS. 4, 5,  7 ).  
         [0051]    The even ending conveyor  29  lies transversely between the slat chain&#39;s two chain loops  19 , and is comprised of an endless belt  29 , a plurality of rollers  34 , shafts and bearings, whose means are well known to persons knowledgeable in the art. This is illustrated in FIG. 7. A belt conveyor is the preferred embodiment of the even ending conveyor although other means, such as slat chain conveyors or rollers, might also be employed. The even ending conveyor  29  generates enough friction between itself and the wide face of blocks  2  and is driven at an adequate speed to ensure that blocks  2  are moved laterally across the face of the slats  28 . This motion aligns one end of the blocks  2  to a common datum or fence, namely the side straps of one of the chains comprising the slat chain  19  as shown in FIG. 7.  
         [0052]    The even ending conveyor  29  is driven by a roller  34  which is rotated by an electric motor through a gearbox  20 , sheaves and belt means (FIGS. 4, 6,  7 ). An electric motor, controlled by a frequency drive, represents the preferred even ending conveyor drive means embodiment, but a hydraulic drive motor or direct drive linkage to the slat chain or finger joint machine&#39;s lug chain are alternatives.  
         [0053]    The slats  28  push blocks  2  off the even ending conveyor  29  and across the working table where blocks may be inspected for quality, if required. One or more moisture detecting means  37  are embedded laterally across the working table  13  (FIGS. 6, 8). (The slat chain is not shown in FIG. 8 to improve clarity). This is the preferred mounting position although the moisture detecting means  28  could also be mounted over the blocks  2  on some means such as an arm. The slats  28  push blocks  2  over the moisture detecting means  37  which sense the moisture content of each block  2 .  
         [0054]    Each moisture detecting means  37  may be adjusted to detect a specific moisture content, which permits a plurality of moisture detecting means  37  to sense excess moisture, insufficient moisture or a range of moisture conditions. Block moisture content is critical to the glueing and glue curing process of finger joint lumber manufacturing, because unacceptable block moisture content may cause glue line failure and the rejection of a manufacturing shift&#39;s total production output.  
         [0055]    A slat sensing means  47  (FIG. 8), located in line with the moisture detecting means  37 , disables the moisture detecting means  37 , if a slat  28  is above the moisture detecting means  37 . This prevents false signals emanating from the moisture detecting means  37  (FIGS. 6, 8). The preferred embodiment of all slat sensing means employed by this invention is a reflected light photo sensor, but beam interruption photo sensors, transducers or mechanical switches could also be used.  
         [0056]    An unacceptable block moisture drop out gap is located in the working table  13  between the slat chains  19  adjacent to the outfeed side of the moisture detecting means  37  (FIGS. 4, 5,  6 ,  8 ). The said gap is covered by a door  27 , which lies flush with the working table  13 , thereby allowing slats  28  to push blocks  2  over the said gap. The door  27  is comprised of a plate which is opened and shut by the operation of a pressure cylinder means  38  connected to the door  27  and the invention&#39;s support structure, as shown in FIG. 6.  
         [0057]    A pneumatic cylinder is the preferred embodiment of this pressure cylinder, but hydraulic or electric means may also be employed.  
         [0058]    The pressure cylinder means  38  is controlled by a solenoid valve means, if it is a pneumatic or hydraulic pressure cylinder means, or a by a switching means if electric. The moisture detecting means  37  enables a slat sensing means  35 , when it senses a block  2  containing unacceptable moisture. When the slat sensing means  35  senses a slat  28 , it enables another slat sensing means  36  and also activates the solenoid valve or switch, which causes the door  27  to open. The open door  27  is shown in FIG. 8. The slat  28  pushes the block  2  over the said gap in the direction of travel, thereby causing the block  2  to fall through the said gap onto a conveying means  25 , which removes the block  2  to an area where blocks can be accumulated (FIG. 4). The slat sensing means  36  activates the solenoid valve or switch and causes the door  27  to be closed when it detects a slat  28 . These sensors are shown in FIGS. 6 and 8.  
         [0059]    The arrangement of slat sensors  35 ,  36 , and  47  detailed in FIG. 8, allows the opening and closing of the door  27  to be adjusted precisely and represents the preferred embodiment of the door control means, although other electronic means may be employed.  
         [0060]    The conveying means  25  (FIG. 4) receiving the unacceptable moisture content blocks is well known to persons skilled in the art and does not represent part of this invention. Its preferred embodiment is a belt conveyor and its presence is necessary to the efficient functioning of the invention.  
         [0061]    The slats  28  push blocks  2  with acceptable moisture content over the door  27  onto the outfeed plate  39 , which is comprised of a material such as steel plate (FIG. 6, 8).  
         [0062]    The preferred embodiment of this invention includes a block moisture detecting means  37 , a gap through which blocks with unacceptable moisture content fall, a door  27  to cover the said gap and a control means to operate the said door, as detailed above. However, the moisture detecting means and its associated elements may be omitted.  
         [0063]    A block sensing means  26 , located above the outfeed plate  39  and adjacent to the door  27 , is adjusted to sense any object protruding above the blocks lying on the working table  13  and will stop the invention&#39;s drive means if a protruding object is sensed (FIGS. 4, 6,  8 ). This prevents protruding objects moving further toward the outfeed end and eliminates the possibility of jamming and damage. The preferred embodiment of the said block sensing means  26  is a beam interruption photo sensor, but reflected light photo sensors or mechanical switches could also be used.  
         [0064]    At this stage, blocks have been aligned to the fence and any blocks containing an unacceptable moisture content have been dropped out of the flow.  
         [0065]    The outfeed plate  39  is the same width as the working table  13  and extends longitudinally from the outfeed side of the door  27  to a position that is below the head shaft  45  (FIGS. 6, 8). It lies over a portion of the lug chain  7  at the finger joint machine&#39;s infeed, as shown in FIG. 6.  
         [0066]    There has been no differentiation, until this juncture, between lug chain finger joint machines and slat chain finger joint machines. Therefore, the above lug chain finger joint machine&#39;s tail sprocket  40  (FIG. 6) may also be considered as a slat chain finger joint machine&#39;s tail sprocket. However, two or more slots  46  (FIG. 8) must be made in the edge of the outfeed plate  39 , if the finger joint machine is a lug chain finger joint machine, which will permit the lugs  5  to rotate through the outfeed plate  39  (FIG. 6). This is not required if the finger jointer is a slat chain finger joint machine.  
         [0067]    The invention must be precisely aligned vertically, horizontally and laterally to ensure that the outfeed plate  39  lies just above the lug chain  7  and causes no obstruction to the lug chain  7  or its lugs  5 . This is illustrated in FIG. 6. Precise vertical alignment is achieved using the height adjustment means  22  (FIGS. 4, 7,  8 ). Precise lateral positioning of the invention is required: slats  28  and lugs  5  must be parallel. Similarly, the inside edge of the slat chain  19 , described above as a fence, must be in line with the finger joint machine&#39;s fence. This ensures that blocks  2  will be correctly aligned laterally to the finger joint machine and that their ends will be milled correctly. The head shaft  45 , the finger joint machine&#39;s tail spool  40  and the end of the outfeed plate  39  should be in approximate vertical alignment (FIG. 6). This will align the invention and finger joint machine  6  longitudinally to allow the slats  28  to deposit the blocks  2  precisely on the lug chain  7 , as shown in FIG. 6.  
         [0068]    Blocks  2  are pushed across the outfeed plate  39  by the slats  28  and are deposited precisely on the lug chain  7  as the slat chain  28  moves upward (FIGS. 4, 6). The finger joint machine&#39;s lugs  5  rotate upwards behind each deposited block  2  and are precisely synchronized with the slats  28 , as described above. The lugs  5  contact the block  2  and push the block  2  away from the transfer table and through the finger joint machine  6 . Meanwhile, the slat chain  19  moves upward around its drive sprockets  41  and idler means  42 ,  43  and over its supporting chain carriers  30 , located above the working table, to loop around the rear idlers  31 ,  33  to the infeed end of the invention and the even ending conveyor  29  (FIGS. 4, 6).  
         [0069]    In summary, the invention is an unmanned, automatic, variable speed transfer table which, receives a controlled supply of blocks from a linear block feeder and delivers them to a finger joint machine&#39;s lug chain. The slat chain pushes blocks over an even ending conveyor, which aligns the ends of blocks to the inside of the slat chain. Blocks are then pushed across a moisture sensing means, which causes a door to open if a block&#39;s moisture content is unacceptable. Blocks with unacceptable moisture content drop out of the system and those with acceptable moisture content are pushed across the closed door. The moisture detecting means and its associated elements may be omitted.  
         [0070]    Finally, blocks are pushed across the outfeed plate by the slats and are deposited correctly aligned and correctly orientated at precise intervals on the finger joint machine&#39;s lug chain at any lineal speed determined by the finger joint machine.  
         [0071]    This is performed without a human operator.  
       INDUSTRIAL APPLICABILITY  
       [0072]    The invention is envisaged as an unmanned, automatic, transfer table for a finger jointing machine, although it is applicable to other woodworking machines performing similar end matching operations It should not, however, be limited only to lumber or wood materials since it is applicable to handling any random length and width object that requires that the objects be aligned and positioned precisely on a conveyor.  
         [0073]    While the invention has been disclosed in its preferred form, it is to be understood that the specific embodiment thereof as disclosed and illustrated herein is not to be considered in a limited sense and changes or modifications may be made without departing from the spirit of the invention.