Abstract:
A sliver guide has a restrictor and deflectors for imposing uniform transverse forces on a sliver immediately before the latter is supplied to a feed roller in an open-end spinning unit, thereby spreading the sliver and loosening the core thereof. The sliver guide serves to prevent grain variations and neps that are otherwise caused in the spun yarn by the hard core and twists of the sliver which naturally form as the latter is being produced.

Description:
BACKGROUND OF THE INVENTION 
     The present invention relates to a sliver guide for use in an open-end spinning frame, and more particularly to a sliver guide for guiding a sliver to a collector in a spinning frame. 
     Ordinarily, a sliver as supplied to an open-end spinning frame is reduced in diameter by a gatherer and then a trumpet in a drawing frame, and thereafter is forcibly pressed by a calendar roller and coiled in a can by a coiler. The sliver thus treated has a hard central core twisted by being coiled. When such sliver is supplied directly from the can to a spinning unit in the open-end spinning frame, the sliver is twisted and the fibers are loosened, resulting in the difficulty that the sliver is not uniformly gripped and fed along to be properly opened. More specifically, the fibers in the hard core of the sliver are relatively easily pulled by a feed unit, while fibers around the core tend to be delayed. As a result, portions of the sliver may loosen within the collector, whereupon it may not be uniformly gripped, fed along, and opened. Spun yarn formed by such sliver is likely to have thin and thick portions, and to have grain variations and neps. 
     SUMMARY OF THE INVENTION 
     It is an object of the present invention to provide a sliver guide for open-end spinning frames which is designed to prevent or reduce the number of such grain variations and neps which result from the non-uniform core and twists in the sliver while it is being produced. 
     According to the present invention, there is provided a sliver guide shaped to provide restrictions in its path for imposing a uniform transverse force on the sliver, immediately before the latter is supplied to a feed roller, thereby spreading the sliver and loosening the core thereof. 
     The above and other objects, features and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings in which preferred embodiments of the present invention are shown by way of illustrative example. 
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS 
     FIG. 1 is a fragmentary plan view of a sliver guide according to an embodiment of the present invention, attached to a spinning unit which is illustrated in cross-section; 
     FIG. 2 is a perspective view of the sliver guide shown in FIG. 1, but showing only the collector element of the spinning unit; 
     FIG. 3 is a perspective view of a channel-shaped silver guide according to another embodiment of the present invention, attached to a spinning unit and showing sliver being pulled through the guide and into the unit from a sliver can; 
     FIC. 4 is an enlarged perspective view of only the sliver guide illustrated in FIG. 3; and 
     FIG. 5 is a fragmentary perspective view of a sliver guide according to still another embodiment of the invention, attached to a spinning unit and showing sliver being fed therethrough. 
    
    
     DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     As shown in FIG. 1, a rotor-type open-end spinning frame (not shown) has a spinning unit 1 associated with each spindle. The spinning unit 1 has a collector 3 for receiving a sliver 5 (shown in dotted lines) and a presser 6 for pressing the sliver 5, fed through the collector 3, against a feed roller 4 which supplies the sliver 5 to a combing roller 8. The combing roller 8 serves to comb the sliver 5 into individual fibers. The spinning unit 1 also includes a spinning rotor (not shown) for spinning fibers carried by an air flow through a supply channel from the combing roller 8. The spinning unit 1 thus operates to comb and spin the sliver 5 supplied from a sliver can 9 (FIG. 3) through the collector 3 for thereby forming a yarn 7 (FIG. 3). 
     A sliver guide 17 according to the present invention is positioned upstream of the spinning unit 1 in the direction of feed of the sliver, immediately in front of the collector 3. The collector 3 and sliver guide 17 constitute a sliver guide assembly in accordance with the invention. The sliver is stored in a compressed state in the sliver can 9, and is in a flattened condition when taken out of the sliver can 9. It is necessary to control the sliver just before it passes into the collector 3 in order that the sliver will be fed straight into the nip portion P (FIG. 1) between the feed roller 4 and the presser 6 while the sliver is being kept flattened. Furthermore, in order to allow the flat sliver to be pressed against the sliver guide restrictor portions provided by the present invention, under the pulling force from the feed roller, it is desirable that the sliver be supplied from a position displaced either to the left side or to the right side of the center of the inlet 3&#39; of the collector 3, the direction of such displacement being determined by that of the nip P (FIG. 1) with respect to the collector outlet 3&#34;, as will be explained. 
     According to the embodiment shown in FIGS. 1 and 2, a sliver guide 17 has a continuously helical guide surface for guiding the flat surface of the sliver 5 thereon. The guide surface of the sliver guide 17 is composed of an annular restrictor 17a which holds the sliver 5 as it enters the guide, and sliver deflectors 17b, and 17c, which are portions of the guide surface 20, for guiding the sliver 5 in a lateral direction, and thence in a front-to-back direction, respectively, so that the cross-sectional orientation of the sliver is displaced approximately 90° as it moves between the restrictor 17a and the inlet 3&#39;, as illustrated by the dotted line showings in FIGS. 1 and 2. The sliver 5 passes through the sliver insertion hole 10 which is formed by the annular restrictor 17a, and is pressed against the guide surface while it moves therealong. The sliver insertion hole 10 also serves to unravel and separate the length portions of the sliver 5 as it uncoils itself upon removal from the sliver can. Regarding the shape of the opening 10, if it were the same rectangular shape as the sliver 5 passing through it, it might tend to offer too much resistance to the sliver movement. Although any shaped opening which does not offer too much resistance would be acceptable, the opening 10 as shown is provided with angular-shaped end extension portions 10a at its respective ends to permit the sliver to move more freely. 
     As the upwardly moving sliver is pulled along and against the sliver guide surface 20, the sliver 5 is first directed laterally by the lateral deflector 17b, towards the center a of the collector inlet 3&#39;, and then inwardly towards the collector inlet 3&#39; by the front-to-back deflector 17c. While being thus guided, the sliver 5 is spread so that its core is loosened and softened, while any twist in the sliver 5 imparted thereto by its having been coiled in the can, is forced down toward the can 9. Accordingly, the sliver 5 is fed into the collector 3 under uniform conditions, and is compressed uniformly and nipped and fed along evenly therein. Spun yarn produced therefrom is of uniform quality, having only a few thick and thin portions and neps, and few grain variations. As shown in FIG. 2, the deflectors 17b, 17c are inclined downwardly as they extend away from the collector 3 to enable the sliver 5 to be pressed uniformly against the guide surface, particularly the deflectors 17b, 17c, throughout the width of the sliver 5. It is important that the deflector 17c be tilted downwardly in this manner in order to allow the sliver 5 to be held uniformly against it, since the upper and lower edges of the flattened sliver 5 are now widely spread in a vertical sense across the surface of the deflector 17c. 
     FIGS. 3 and 4 show a sliver guide 17 according to another embodiment of the present invention, the sliver guide 17 having an annular restrictor 17a through which the upwardly pulled sliver 5 enters the guide, and deflectors 17b, 17c, constituting portions of the guide surface 21, for guiding the sliver 5 in the desired deflected directions. The connecting sliver guide surface as it passes between the restrictor 17a and deflectors 17b, 17c is formed as a continuously helical surface which displaces the cross-sectional orientation of the sliver about 90° between the restrictor 17a and the inlet 3&#39;. As shown, the sliver guide 17 is channel-shaped so that the sliver 5 can be treated with ease while moving therealong. That is, in FIG. 4 the bottom of the sliver guide is provided with a flat portion 17d between the side walls, and an outwardly bulged portion 17e on the downstream side thereof, on which the deflectors 17b, 17c are formed. The sectional shapes of the bulged portion at the respective locations of the deflectors 17c, 17d are shown in dotted line showings respectively therebelow. The restrictor 17a, and deflectors 17b, 17c in FIG. 4 functionally correspond respectively to the restrictor 17a, and deflectors 17b, 17c in FIG. 2. Therefore, in this embodiment, upon supplying the sliver from the can to the guide, the sliver is first unraveled and separated by the restrictor 17a; then passed along the said flat portion 17d (between the side walls) and onto the bulged portion 17e of the guide, changing its direction continuously as it moves upwardly. It is directed laterally by the deflector 17b, and then, by said deflector 17c, its direction is changed forwardly. As it moves slowly along such guide surface, the sliver is simultaneously spread in its width, under soft resistance, and straightened, the twist of the sliver being transmitted downwardly towards the can. Thus, the sliver is smoothly fed straight into the collector inlet 3&#39;. 
     According to a still another embodiment illustrated in FIG. 5, the sliver guide 17 comprises three guide members 11, 13, 15 in the form of rods positioned to the right side (as shown) of an imaginary central vertical line a extending across the collector inlet 3&#39;, the guide rods being interposed between the can 9 and the collector 3. The rod guide members 11, 13, 15 correspond functionally to the restrictor 17a and the deflectors 17b, 17c, respectively, as illustrated in FIGS. 1 and 2. The rod guide member 11 is disposed in the lowermost position closest to the can 9 and, together with the adjacent laterally spaced parallel rod 11a, constrains the sliver 5 as it enters the guide. The rod guide member 13 is located downstream of the rod guide member 11 in the direction of feed of the sliver 5 from the can 9. The rod guide member 13 is angularly displaced in lateral direction about 45° with respect to the rod guide member 11, and the sliver 5 is sandwiched between the rod guide members 11, 13. The rod guide member 11 is positioned to the right of the central line a across the inlet 3&#39; and, together with the rod 11a, serves as a restrictor for controlling the position and manner in which the sliver enters the sliver guide. The rod guide member 13 serves as a lateral deflector for guiding the sliver 5 towards the central position a of the collector inlet 3&#39;. The rod guide member 15 is located above the central rod guide member 13 and is angularly displaced in lateral direction about 45° with respect to the latter. The rod guide member 15 serves as a front-to-back deflector for completing the same 90° of angular displacement of the sliver cross-section and allowing the sliver 5 to move straight through the collector from its inlet 3&#39; to the collector outlet 3&#34; (FIG. 1). While the sliver 5 is moving across and being deflected by the rod guide members 11, 13, 15, it is pressed against them due to the combined forces of gravity and the pulling of the feed roller 4 acting on the sliver. Thus, any twist in the sliver 5 due to its having been coiled in the can is forced back down the sliver 5 towards the can 9, and the sliver 5 is free from unwanted twists as it goes through the rod guide members 11, 13, 15. The sliver 5 is first deflected laterally by the rod guide member 13 and then backward into the collector 3 by the rod guide member 15. The sliver 5 is therefore forcibly spread apart and its core loosened, whereupon it is supplied under uniform conditions to the collector 3 in which the sliver 5 is compressed. The sliver 5 thus treated can be uniformly nipped and fed along, and the resultant spun yarn is uniform in quality, suffering from few grain variations and neps. When the flattened sliver 5 is deflected, it has a tendency to be pressed against the deflectors under uneven transversely acting forces. However, such pressing forces can be made more uniform by tilting the deflectors, that is, the rod guide members 13, 15. In particular, the rod guide member 15 should be inclined downwardly, with its lower end more remote from the collector 3, to take up any sag which the sliver 5 may have along its upper edge as it is deflected towards the collector 3. 
     In accordance with the present invention, the same surface of the sliver 5 should always be pressed against the sliver guide 17 and the collector 3 as the sliver 5 is pulled from the can 9 by the feed roller 4. The nip P between the feed roller 4 and the presser 6 is displaced to the right, as shown in FIG. 1, of the collector outlet 3&#34;, and hence the guide 17 should also be displaced to the right of the collector opening 3&#39; as far as possible. If the nip P were displaced to the left of the collector outlet 3&#34; and the guide 17 were retained in its position to the right side, the sliver 5 in the collector 3 would have varied surfaces in contact with the collector surfaces, and would tend to be twisted and slackened. Accordingly, when the nip P is displaced to the left, the sliver guide 17 should also be displaced to the left side of the collector center a, and the collector 3 itself should be reversed to provide a left-to-right direction of infeed. Of course, the angular dispositions of the deflectors 17b, 17c (FIGS. 1, 2 and 4) and of the rods 13, 15 (FIG. 5) would also be reversed. 
     Further, in any embodiment the sliver guide may be formed integrally with the front face of the spinning unit, or with the collector as shown in FIG. 2, the latter being preferred. Regarding the embodiment of FIG. 5, the rods 11, 11a, 13 and 15 may be imbedded in the face of the spinning unit 1. 
     Comparative data obtained by using an open-end spinning frame with a sliver guide of the invention and an open-end spinning frame without such guide will be described below. The spinning conditions are as follows: 
     
         ______________________________________Sliver:           Cotton 330 grains/6 yardsFineness:         4.5 micrograms/inchGrade:            strict middlingFiber length:     17/16 inchesSpinning count:   Ne 7.sup.sSpinning motor rpm:             60,000 rpmCombing roller rpm:             8,000 rpmTwist multiplier: 4.9______________________________________ 
    
     Spun yarns produced exhibited the following features: 
     
         ______________________________________        Spinning frame                   Prior spinning        of the invention                   frame______________________________________u % (% Deviation from          9.1          10.1average yarn thickness)Thin portions (/1000 m)          0            0Thick portions (/1000 m)          4            15Neps (11000 m) 21           34Fluffs (0.5 mm) (/10 m)          344          345______________________________________ 
    
     With the sliver guide of the invention, an open end spun yarn of improved appearance and uniformity can be produced, thick and thin yarn portions, grain variations and neps are reduced; and heavier spun yarn can be produced. 
     Although certain preferred embodiments have been shown and described, it should be understood that many changes and modifications may be made therein without departing from the scope of the appended claims.