Abstract:
A light irradiation part arrangement of a heating device of the light irradiation type having plurality of lamps in a light irradiation chamber. The light irradiation part arrangement includes a mirror behind the emitting tube portions of the lamps which reflects the light from the emitting tube portions, a plate located above the mirror, and a duct located between the mirror and the plate adapted to supply cooling air to the plurality of lamps, the duct defining a hollow area between the mirror and the plate that is positioned to allow routing of the at least one insertion portion. The duct is connected to at least one cooling air inlet opening that lets in cooling air, and has at least one cooling air exhaust opening that blows cooling air out of the duct toward the light irradiation chamber.

Description:
BACKGROUND OF THE INVENTION  
         [0001]    1. Field of the Invention  
           [0002]    The invention relates to the arrangement of the light irradiation part of a heating device of the light irradiation type, in which a semiconductor wafer for layer formation, diffusion, baking or for similar purposes is subjected to rapid heating, holding at a high temperature, and rapid cooling. The invention specifically relates to the arrangement of the part in which cooling air flows to cool the lamp, and a heating device of the light irradiation type with this arrangement.  
           [0003]    2. Description of the Related Art  
           [0004]    Heat treatment using light irradiation is widely used in the production of semiconductors such as layer formation, diffusion, baking or the like. The cooling arrangement for cooling the respective part of the lamp in a heating device of the light irradiation type to a suitable temperature is discussed in the Japanese patent disclosure document 2000-114196 that was proposed by the applicant. It is noted that this Japanese patent disclosure document 2000-114196 is not applicable prior art with respect to the present invention as described below but is merely discussed herein to provide information on recent developments in this area of technology. This document shows an arrangement in a device using annular lamps in which the cooling air in tube portions of the lamps, and the cooling air in sealing areas of the lamp, are evacuated via an air box.  
           [0005]    [0005]FIG. 5 shows the cooling arrangement described in the above document. In the figure, a semiconductor wafer  203  (hereinafter “wafer”) which is exposed to thermal irradiation is placed on a wafer holding frame  202  within a light irradiation chamber  201  which is divided by a quartz window  209 . In a lighting part for heating of this wafer  203 , there are several annular lamps  204  which emit light containing infrared rays, each with different diameters and arranged concentrically to one another. Reference number  205  is a metallic mirror of aluminum or the like with a surface which is plated with a material such as gold, for example, which reflects infrared rays with high efficiency, and is provided with concentric grooves and openings  206  through which insertion portions  208  of the lamps  204  pass. The shape of the lamps  204  is such that the lamps  204  lie in these grooves. Since the mirror  205  reaches a high temperature due to the light from the lamps  204  according to the material of the mirror  205  and the thermal resistance temperature of the plating of the surface, there is a cooling arrangement like a water cooling system or the like.  
           [0006]    In the above described heating device of the light irradiation type, heat treatment of the wafer  203  is done by heating the wafer to 800° C. to 1200° C. Therefore, in addition to cooling of the above described mirror  205 , the respective part of the lamp  204 , such as the emitting tube part  207 , the insertion portion  208 , the sealing area  211  and the like, must also be cooled to a suitable temperature. Therefore the cooling arrangement described below is undertaken.  
           [0007]    The back of the mirror  205  is divided by a plate  210  through which an air box  213  for the passage of the cooling air is arranged. The back of the plate  210  is divided by a cover  214 , yielding a cover chamber  215  which is provided with an inlet opening  217  for cooling air which cools the sealing areas  211 . The plate  210  underneath the cover chamber  215  is provided with openings  216  through which the respective sealing area  211  and one part of the insertion portion  208  of the lamp  204  passes. The insertion portions  208  of the lamps  204  penetrate the mirror  205  and the air box  213 . The sealing areas  211  extend as far as the cover chamber  215 . The plate  210  of the cover chamber  215  is provided with lamp holding components  218  which hold the insertion portions  208  of the lamps securely and attaches the lamps  204 . The plate  210  is also provided with clamp devices  223  which connect the lines  219  of the lamps  204  to the line system from the lamp power source, and the like.  
           [0008]    The air box  213  is a cavity between the upper part of the mirror  205  and the plate  210 . An outlet channel  220  which is connected to an exhauster  221  is connected to one side of the air box  213 . The light irradiation chamber  201  is provided with an inlet opening  222  for cooling air which is used to cool the lamps  204 .  
           [0009]    In luminous operation of the lamps  204 , the above described exhauster  221  is operated so that air is blown out of the air box  213 . In this way, the air from the outside is let in as cooling air through the inlet opening  222  for cooling air of the light irradiation chamber  201 . As shown using the arrows in FIG. 5, the cooling air is deflected along the surfaces of the lamps  204  into the gaps between the lamps  204 , and the mirror  205 . In this way, the cooling air cools the lamps  204 , passes though the openings  206  into which insertion portions  208  are inserted through the mirror  205 , and enters the air box  213 . The cooling air which has entered the air box  213  is withdrawn through the exhauster  221 , passes from the air box  213  through the outlet channel  220 , and is evacuated.  
           [0010]    In the heating device of the light irradiation type in FIG. 5, the cooling air reaches 100° C. to 150° C. after being used for lamp cooling. The temperature of the surface of the exterior of the air box  213  is accordingly high. The device shown in FIG. 5 has a stepped arrangement in which, proceeding from one side of the light irradiation chamber, there are the mirror  205 , the air box  213  and the cover chamber  215 . The exterior of the air box  213  is used directly as the exterior of the device. Therefore, the surface of the part which corresponds to the air box  213  (i.e. the crosshatched area in FIG. 5) reaches a high temperature over the entire periphery of the device.  
           [0011]    Both for devices in the production of semiconductors and also for various other devices, there are strict safety criteria for different companies in various countries. At a surface temperature of, for example, higher than 60° C., there must be several protective gratings and covers to prevent the operator who is actuating the devices from coming into direct contact with heated parts. Therefore, in a device with a plurality of areas with a high temperature, many protective gratings and covers are needed which causes the device to become accordingly larger and costs become higher.  
           [0012]    Recently, the diameter of the wafer has been growing. Accordingly, in a heating device of the light irradiation type, there is a demand for increasing the number of lamps and the energy emitted by the individual lamp. Therefore, a larger amount of cooling air is needed for cooling the lamps. If, for example, a wafer with a diameter from 200 mm to 300 mm is to be exposed to a reaction, cooling air from 10 m 3 /minute to 20 m 3 /minute is required in the heating device of the light irradiation type lamp.  
           [0013]    A device for producing semiconductors is located in a clean room in which the temperature, the humidity and the amount of waste are strictly controlled. In operation of the device, the clean air used as the lamp cooling air in the above described manner is consumed in a large amount. This increases production costs. Therefore, in a semiconductor plant, it is desirable for the cooling device be a system with circulating cooling in which exhaust gas is cooled and re-used as cooling air. It is again noted that this Japanese patent disclosure document 2000-114196 is not applicable prior art with respect to the present invention.  
           [0014]    For the system with circulating cooling, the device must have an arrangement in which intense aspiration and intense evacuation can be carried out. However, in the device shown in FIG. 5, there is no intense aspiration, but cooling air is inlet from the vicinity of the light irradiation chamber. It is therefore not possible to operate the system with circulating cooling.  
           [0015]    Co-pending U.S. patent application Ser. No. 09/749,896 entitled LAMP UNIT FOR LIGHT RADIATION TYPE HEATING AND PROCESSING DEVICE filed Dec. 29, 2000 which is also assigned to the present assignees, is also noted for providing additional information on the recent developments in this area of technology. It is further noted that like the previously discussed Japanese patent disclosure, the &#39;896 application is not applicable prior art with respect to the present invention.  
         SUMMARY OF THE INVENTION  
         [0016]    The present invention was devised to eliminate the above described disadvantages. One object of the invention is to devise an arrangement of the light irradiation part of a heating device of the light irradiation type, and to devise a heating device of the light irradiation type which prevents the part of the exterior surface subject to a temperature increase from being located on the surface of the device as much as possible, the temperature increase taking place by passage of the cooling air which has a high temperature due to lamp cooling. Another object is to enable intense aspiration and intense evacuation.  
           [0017]    These and other objects and advantages are achieved by the present invention in that the light irradiation part of a heating device of the light irradiation type includes a mirror, a toroidal duct, and a plate. The mirror is located behind the emitting tube portions of lamps located in the light irradiation chamber to reflect light from the emitting tube portions, and moreover, is provided with openings through which insertion portions and sealing areas of the lamps pass. The toroidal duct having a hollow area is located on the back of the mirror and supplies cooling air to the lamp. The plate is located on the duct and has openings through which sealing area of the lamps pass.  
           [0018]    The above described duct lets in cooling air from the cooling air inlet opening. Between the light irradiation chamber and the duct, there is an opening from which cooling air is supplied to the lamps. The cooling air which cools the emitting tube portions of the lamps, passes through the openings of the above described mirror and is evacuated via the back of the mirror, the hollow area of the duct, and the space surrounding the plate from the evacuation opening located in the outlet channel.  
           [0019]    In the above described arrangement, the duct for admitting the cooling air is located on the back of the mirror such that the outside periphery of the device is surrounded. The cooling air is supplied to the lamps via this duct. The temperature of the exterior surface of the duct is, therefore, at the same temperature of the admitted cooling air.  
           [0020]    The cooling air which has cooled the lamps and which has reached a high temperature is collected in the hollow area of the duct which is surrounded by the back of the mirror and the plate, and is evacuated from the outlet channel.  
           [0021]    Therefore, area of the surface of the device which reaches a high temperature relates only to the area of this outlet channel. If only this area reaches a high temperature, the device is not unduly enlarged and an increase in costs can be avoided even if, for example, there is a cover or the like.  
           [0022]    Furthermore, since the cooling air is let in from the cooling air inlet opening located in the duct and is evacuated from the evacuation opening located in the outlet channel, a system with circulating cooling can be easily built in which exhaust gas is reused as the cooling air.  
           [0023]    These and other advantages and features of the present invention will become more apparent from the following detailed description of the preferred embodiments of the present invention when viewed in conjunction with the accompanying drawings. 
       
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0024]    [0024]FIG. 1 shows an exploded schematic illustration of a light irradiation part of a heating device of the light irradiation type in accordance with one embodiment of the invention;  
         [0025]    [0025]FIG. 2( a ) shows a schematic cross-sectional view along A-A of the flow of cooling air in the light irradiation part shown in FIG. 1;  
         [0026]    [0026]FIG. 2( b ) shows a schematic cross-sectional view along B-B of the flow of cooling air in the light irradiation part shown in FIG. 1;  
         [0027]    [0027]FIG. 3 shows a schematic illustration of the installation of a system having circulating cooling into the light irradiation part shown in FIG. 1 in which the evacuated cooling air is re-used;  
         [0028]    [0028]FIG. 4 shows an exploded schematic illustration of one embodiment of the light irradiation part in accordance with the present invention; and  
         [0029]    [0029]FIG. 5 shows a schematic illustration of a cooling arrangement. 
     
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT  
       [0030]    [0030]FIG. 1 schematically shows one embodiment of an arrangement of the light irradiation part of a heating device of the light irradiation type in accordance with the present invention in a perspective exploded view. In installation, points a, b, c, d and e of the parts coincide with one another. In the figure, the parts corresponding to the arrangement of FIG. 5 are provided with the similar reference numbers as in FIG. 5 except that the numbers are under  100 . The reference number  4  labels a lamp, reference number  5  labels a mirror, reference number  10  labels a plate and number  30  labels a duct which has a hollow area  30   a  between the mirror  5  and the plate  10  and which is toroidal in shape in the present embodiment. In FIG. 1, fasteners, small mounting parts, and the like for mounting the respective part are not shown in order to make the main points of the arrangement more clear. In the upper area of the plate  10 , terminal devices or the like are installed to supply electricity to the lamps  4  as in FIG. 5. Furthermore, there is a cover (not shown in FIG. 1) which forms a cover chamber in the same manner as FIG. 5. Underneath the lamps  4  in FIG. 1, the light irradiation chamber  1  is formed which is shown in FIG. 5. Thus, FIG. 1 only illustrates the light irradiation part for clarity and not the complete heating device which is similar to that shown in FIG. 5 other than the light irradiation part.  
         [0031]    The lamp  4  is an annular filament lamp with an emitting tube portion  7  to which an insertion portion  8  is vertically arranged, with ends provided with sealing areas  11  to which an electrical line is connected. The mirror  5  is provided with openings  6  through which the sealing areas  11  and the insertion portions  8  of the lamps  4  pass. Thus, the lamps  4  are attached in the mirror  5 . The lamp side of the mirror  5  (i.e. the side adjacent to the lamp  4 ) is a mirror surface and is provided with grooves (not shown in FIG. 1) which are matched to the annular shape of the lamps  4 . FIG. 1 shows only two lamps. In practice, however, a dozen or so up to a few dozen lamps may be used according to the size of the wafer to be treated.  
         [0032]    The duct  30  is formed somewhat like a toroidal as was described above, and has a hollow area  30   a . The mirror  5  is installed underneath the duct  30 . At two points of the duct  30 , there is one cooling air inlet opening  30   b  each, through which cooling air is let in. In the area of the duct  30  in which the mirror  5  is installed, there are several cooling air exhaust openings  30   c  . Furthermore, in the mirror  5 , there are through cooling air exhaust openings  5   a  which correspond to the above described cooling air exhaust openings  30   c  of the duct  30 . The cooling air which cools the lamps  4  and the like is supplied by the duct  30  via the above described exhaust openings  30   c  and exhaust openings  5   a  of the light irradiation chamber. Above the duct  30 , the plate  10  is installed which closes the inside of the duct  30  except for the cooling air inlet openings  30   b  and the cooling air exhaust openings  30   c . The sealing areas of the lamps  4  pass through the openings  16  of the plate  10 .  
         [0033]    As was described above, on the plate  10 , there are terminal devices and a line system which supply electricity to the lamps  4 , and components which hold and attach the sealing areas  11  of the lamps. The plate  10  is covered by a cover (not shown in FIG. 1) that forms a cover chamber in the manner shown and described relative to FIG. 5. The bottom of the hollow area  30   a  of the duct  30  is closed by the rear surface of the mirror  5  (i.e. the side adjacent the duct  30 ) and the top of the hollow area  30   a  is closed by the bottom of the plate In this way, a closed space is formed. However, there is a gap  30   d  provided to which the outlet channel  20  is connected at one portion of the hollow area  30   a  which is located between the two cooling air inlet openings  30   b.    
         [0034]    The flow of cooling air through the light irradiation part shown in FIG. 1 is described herein below. The cooling air is admitted through the cooling air inlet openings  3   b  at two points of the duct  30  into the inside of the duct  30 . The cooling air in the duct  30  is exhausted through several cooling air exhaust openings  30   c  to the cooling air exhaust openings  5   a  of the mirror  5  and into the light irradiation chamber which is on the flat side of the mirror adjacent to the lamps  4 . The exhausted cooling air cools the insertion portions  8  of the lamps  4 , flows along the grooves located on the mirror surface, and through the openings  6  of the mirror  5  through which the insertion portions  8  of the lamps and the sealing areas  11  the insertion portions  8  being admitted into the hollow area  30   a  which has a top surrounded by the plate  10  and a bottom which is surrounded by the back of the mirror  5 . The cooling air admitted into the hollow area  3 O a  with a high temperature is evacuated by the gap  30   d  of the hollow area  30   a  via the outlet channel  20  through an evacuation opening  20   a  from the device to the outside. An exhauster (not shown in FIG. 1) similar to that shown in FIG. 5 is connected via a channel to the evacuation opening  20   a.    
         [0035]    FIGS.  2 ( a ) and  2 ( b ) show the flow of cooling air in the above described arrangement of the light irradiation part shown in FIG. 1. FIG. 2( a ) is a cross section along A-A shown in FIG. 1. FIG. 2( b ) is a cross section along B-B shown in FIG. 1. FIGS.  2 ( a ) and ( b ) show a quartz window  9  and a wafer  3  underneath the mirror  5 , and a cover  14 , a cover chamber  15  and the like above the plate  10  which were not shown in FIG. However, the holding component  18 , the line  19 , the terminal device  23  and the like which are shown in FIG. 5, are not shown in FIGS.  2 ( a ) and  2 ( b ). FIG. 2( a ) shows mainly the passage for evacuation of the cooling air in the cross section, while FIG. 2( b ) shows mainly the inlet passage for the cooling air in the cross section.  
         [0036]    First, blowing of the admitted cooling air out into the light irradiation chamber  1  and the evacuation of the cooling air are described using FIG. 2( a ). In FIG. 2( a ), the cooling air admitted into the duct  30  passes through the cooling air exhaust opening  30   c  (see FIG. 1) located in the bottom of the duct  30 , and passes through the cooling air exhaust openings  5   a  located in the mirror  5 . The cooling air is blown out onto the side of the light irradiation chamber  1 , cools the emitting tube portions  7  of the lamps  4 , passes through the openings  6  of the mirror  5 , and is admitted into the hollow area  30   a . The hollow area  30   a  of the duct  30  is provided with a gap  30   d  as is shown in FIG. 1. A ventilation passage for evacuation is formed by the closing of the bottom side of the hollow area  30   a  by the back of the mirror  5  and the top side by the plate  10 . The cooling air which has been admitted into the hollow area  30   a  with a high temperature is evacuated via this ventilation path for evacuation through the evacuation opening  20   a  of the outlet channel  20 .  
         [0037]    The cooling air which cools the sealing areas  11  of the lamps  4  is, as in FIG. 5, admitted through the cooling air inlet opening  17  of the cover  14  which is located above the plate  10 , and is pulled into the hollow area  30   a  through the openings  16  of the plate  10  through which the sealing areas pass. In the case in which the plate  10  is a water cooling plate, the above described cooling air inlet opening  17  need not be located in the cover  14 .  
         [0038]    The supply of cooling air into the light irradiation chamber  1  is described below using FIG. 2( b ). In FIG. 2( b ), the cooling air is admitted through the cooling air inlet openings  30   b  into the duct  30 . The cooling air admitted into the duct  30  is blown out through the cooling air exhaust openings  30   c  and  5   a  onto the side of the light irradiation chamber  1  and also cools the lamps  4 . The cooling air which cools the lamps  4  is, as was described using FIG. 2( a ), admitted into the hollow area  30   a , and evacuated through the evacuation opening  20   a  of the outlet channel  20 .  
         [0039]    As was described above, the hollow area  30   a  in which the cooling air with a high temperature flows after cooling of the lamps  4 , is surrounded by the duct  30  into which cooling air with a low temperature is also admitted. The top of the hollow area  30   a  over the plate  10  is provided with a cover chamber  15  which has a temperature essentially the same as room temperature. The bottom of the hollow area  30   a  is provided with a mirror  5  which may be subjected to water cooling. Therefore, the area with a high temperature can be made smaller on the outside periphery of the device. On the surface of the device, only the area of the outlet channel  20  reaches a high temperature. However, because only this part reaches a high temperature, the device is not as large as in a typical case even with the cover in place. Thus, an increase in costs can be avoided.  
         [0040]    [0040]FIG. 3 is a schematic of the installation of a system with circulating air into the above described light irradiation part in which the cooling air evacuated from the device is reused as cooling air. In FIG. 3, the cooling air inlet opening  30   b  of the duct  30  is provided with a channel  23   a  and the evacuation opening  20   a  is provided with a channel  23   b . The cooling air with a high temperature after cooling the lamp is evacuated to the outside by the exhauster  21  through the evacuation opening  20   a  from the light irradiation device. The cooling air with a high temperature which has been evacuated through the evacuation opening  20   a  is admitted via the channel  23   b  into a heat exchanger  24  where it is cooled, for instance, to room temperature, and admitted into the exhauster  21 . The cooling air evacuated from the exhauster  21  is admitted via the channel  23   a  to the cooling air inlet opening  30   b  and is reused as cooling air.  
         [0041]    The cooling air admitted into the system with circulating cooling in the above described manner from the cooling air inlet opening  17  of the cover chamber  15  for cooling of the sealing areas  11  is accordingly subjected to forced evacuation via a damper  25  through the evacuation opening  26  which is located on the side of the outlet of the exhauster  21 , by which the amount of cooling air and the air pressure are controlled. Clean air is used for cooling of the sealing areas  11 . However, since only a small amount of air is needed, evacuation does not lead to a major increase in costs.  
         [0042]    Furthermore, for the above described plate  10 , a water cooling plate can be used in which a water cooling tube is embedded therein. The water cooling plate makes it possible to reduce the temperature of the plate with which the cooling air with a high temperature is in contact as well as the temperature of the exterior surface of the device. Moreover, in such a case where a water cooling plate is used as the plate  10 , clean air need not always be admitted through the cooling air inlet opening  17   a  of the cover chamber  15 .  
         [0043]    However, if the plate  10  used is not water-cooled, the temperature of the plate  10  becomes high due to the cooling air with a high temperature having been pulled into the hollow area  30   a . In order to reduce the size of the area with a high temperature which projects over the surface of the heating device, the cover  14  is provided. Since cooling air for cooling the sealing areas  11  is pulled into the cover  14  as was described above, low surface temperature of the cover  14  is maintained.  
         [0044]    [0044]FIG. 4 shows another embodiment similar to that shown in FIG. 1. In the figure, the same parts as in FIG. 1 are provided with the same reference numbers as in FIG. 1 except that the numbers are above one hundred. The difference from FIG. 1 is that the mirror  105  is disk-shaped and fits into the hollow area  130   a  of the duct  130 . Therefore, mirror  105  is not provided with a cooling air exhaust opening  5   a  as shown in the embodiment of FIG. 1. The cooling air from the duct  130  is blown out through the cooling air exhaust opening  130   c  located on the bottom of the duct  130 , and onto the side of the light irradiation chamber  101 . The remaining arrangement, the admission and the evacuation of the cooling air, are substantially identical to those of FIG. 1 and thus, further discussion is omitted to avoid repetition. As in FIG. 1, besides the area of the outlet channel  120 , the temperature of the surface of the device can be kept low.  
         [0045]    Therefore, the present invention provides an arrangement of the light irradiation part of a heating device of the light irradiation type where the duct into which the cooling air is let in is arranged such that the air box into which the cooling air with a high temperature flows after lamp cooling, is enclosed. Therefore, in the outside periphery of the device, the area with a high temperature can be made smaller. Consequently, the safety of the device can be increased and the device can be prevented from becoming larger and costs prevented from increasing. Since the cooling air is admitted through the cooling air inlet openings, and is evacuated through the evacuation opening, a system with circulating cooling can be easily built. Therefore, the lamps can be cooled without consuming a large amount of clean air. Thus production costs can be reduced.  
         [0046]    While various embodiments in accordance with the present invention have been shown and described, it is understood that the invention is not limited thereto. The present invention may be changed, modified and further applied by those skilled in the art. Therefore, this invention is not limited to the detail shown and described previously, but also includes all such changes and modifications.