Abstract:
The present invention is directed to a class of polyesters that are lightly crosslinked polyesters made by reacting polysorbate units (linked by the reaction of their hydroxyl groups) to the carboxyl group of dimer acid. As will become clear, lightly crosslinked as used herein relates to reactions in which there is an excess of hydroxyl groups on a molar basis to carboxylic groups on the dimer acid. The polymers and a contribute softness, lubricity and antistatic properties when applied to hair, skin, textile fiber and paper.

Description:
RELATED APPLICATIONS 
     None 
     FEDERAL SPONSORSHIP 
     None 
     FIELD OF THE INVENTION 
     The present invention is directed to a class of polyesters that are lightly crosslinked polyesters made by reacting polysorbate units (linked by the reaction of their hydroxyl groups) to the carboxyl group of dimer acid. As will become clear, lightly crosslinked as used herein relates to reactions in which there is an excess of hydroxyl groups on a molar basis to carboxylic groups on the dimer acid. The polymers and a contribute softness, lubricity and antistatic properties when applied to hair, skin, textile fiber and paper. The presence of the specific dimer fatty group, and water-soluble polysorbate group provides unique and heretofore unobtainable properties on a variety of substrates. 
     BACKGROUND OF THE INVENTION 
     Surfactants are a well known materials that possess an oil soluble and a water soluble group. The literature is full of surface active agents that have a fatty hydrophobe and a water soluble hydrophilic portion. Polysorbates are one class. 
     Wikiopedia defines polysorbate as an oily liquid. It is a class of emulsifiers used in some pharmaceuticals and food preparation. It is often used in cosmetics to solubilise essential oils into water based products. Polysorbates are derived from PEG-ylated sorbitan (a derivative of sorbitol) esterified with fatty acids. Surfactants that are esters of plain (non-PEG-ylated) sorbitan with fatty acids are usually referred to by the name Span. 
     U.S. Pat. No. 4,297,290 to Stockberger issued Oct. 27, 1981 teaches that sorbitan fatty acid esters can be prepared by forming anhydro sorbitol (a mixture of sorbitans, isosorbide, and unreacted sorbitol) by acid-catalyzed anhydrization, then reacting the resulting anhydro sorbitol with a fatty acid in the presence of a base at a temperature not exceeding about 215° C. Use of temperatures not over 215° C. results in products having substantially less color than those obtained at higher temperatures. 
     Polysorbates are emulsifiers, but are sticky on the hair and skin and do not provide appreciable softness, conditioning or antistatic properties. 
     U.S. Pat. No. 6,800,275 issued to O&#39;Lenick, issued Oct. 5, 2007, incorporated herein by reference discloses “a series of polyester compounds made from the reaction of (a) a difunctional hydroxy compound, specifically polyoxyalkylene glycols, (b) a difunctional carboxylic acid, specifically dimer acid and hydrogenated dimer acid, and (c) a capping carboxylic acid, which only contains one acid group.” The patent teaches, “another critical component is the mono-functional carboxylic group, which caps the polymer and provides terminal oil soluble portion to the molecule. This lowers the critical micelle concentration and provides improved skin deposition”. 
     We have surprisingly found that contrary to the teachings of U.S. Pat. No. 6,800,275, the use of a polysorbate, and dimer acid without the required capping fatty acid offers improved lubricity and skin feel. 
     THE INVENTION 
     Objective of the Invention 
     It is the object of the invention to provide materials, which provide outstanding softness, antistatic properties and conditioning properties to a variety of substrates including hair, skin, textile fiber and paper. 
     Another object of this invention is to provide a process for treating hair, skin and textile fiber with the polyesters of the present invention. 
     SUMMARY OF THE INVENTION 
     The present invention is directed to a unique polyester made by reaction of dimer acid and polysorbate. 
     Polyesters of this type are complicated mixtures of oligomers. We anticipate that the various hydroxyl groups on the polysorbate offer little regiospecificity, that is react about equally as well as each other. Since the analytical techniques do not yet exist to differentiate the reaction on one or another hydroxyl groups, product by process claims are the optimum way to claim the present reaction product. The product has the following general structure:
         Polysorbate-Dimer-Polysorbate-Dimer       

     These polyesters because of their structure are outstanding lubricants and skin feel modifiers. While not wanting to be bound by any one theory of operation, we believe that the polyester&#39;s lowest free energy from aqueous solution is one in which the fatty group on the polysorbate is orientated toward the substrate, the water soluble polysorbate polyoxyalkylene groups are orientated away from the substrate. This repeating pattern results in a “sewing together” of groups that are captured on the surface of the substrate. The result is a molecule that is “entangled” in the substrate, having the water soluble groups pointing out of the substrate. This results in enhanced durability and hydrophilic surface treatments. A self wetting, conditioner, providing durable softness results. These properties are highly prized in personal care applications including shampoos, body wash, and baby products. The improved hydrophilic properties makes substrates so treated water loving, a requirement for absorbent applications, and a rarity in products that have a lot of fatty content in the molecule. 
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
     One aspect of the present invention is directed toward a polyester of the present invention made by the reaction of 
     (a) a polysorbate conforming to the following structure 
     
       
                 
         
             
             
         
      
         
         
           
             e is an integer ranging from 0 to 30; 
             f is an integer ranging from 0 to 30; 
             g is an integer ranging from 0 to 30, with the proviso that e+f+g is an integer ranging from 9 to 50; 
             R 1  is alkyl having from 7 to 21 carbon atoms;
 
with dimer acid conforming to the following structure:
 
           
         
       
    
     
       
                 
         
             
             
         
      
     
     or hydrogenated dimer acid conforming to the following structure: 
                                
at a temperature of between 150 and 200° C., said the mole ratio of said carboxyl groups in the dimer acid to hydroxyl group in the polysorbate range from 1:2 to 1:3. This partial crosslinking provides increased molecular weight and improved skin lubricity.
 
     Another aspect of the present invention is directed toward a process for conditioning hair, skin and paper which comprises contacting the hair skin or paper with an effective conditioning concentration of a polyester made by the reaction of: 
     (a) a polysorbate conforming to the following structure 
     
       
                 
         
             
             
         
      
         
         
           
             e is an integer ranging from 0 to 30; 
             f is an integer ranging from 0 to 30; 
             g is an integer ranging from 0 to 30, with the proviso that e+f+g is an integer ranging from 9 to 50; 
             R 1  is alkyl having from 7 to 21 carbon atoms;
 
with dimer acid conforming to the following structure:
 
           
         
       
    
                                
or hydrogenated dimer acid conforming to the following structure:
 
                                
at a temperature of between 150 and 200° C., said the mole ratio of said carboxyl groups in the dimer acid to hydroxyl group in the polysorbate range from 1:2 to 1:3.
 
     In a preferred embodiment the process is carried out using an effective conditioning concentration ranges from 0.1 to 15% by weight. 
     Preferred Embodiments 
     The presence of polyoxyethylene groups —(CH 2 CH 2 —O) x H on the polysorbate and affects water solubility. In a preferred embodiment where the products are water-soluble the percent polyoxyethylene groups in the molecule ranges from between 40 and 65 percent of the total molecular weight of the polymer. 
     In a preferred embodiment the dimer acid is hydrogenated dimer acid conforming to the following structure: 
     
       
                 
         
             
             
         
      
     
     In another preferred embodiment the dimer acid is dimer acid conforming to the following structure: 
     
       
                 
         
             
             
         
      
     
     In a preferred embodiment the fiber is hair. 
     In a preferred embodiment the fiber is hair textile fiber. 
     In a preferred embodiment the fiber is hair fiber is paper. 
     In a preferred embodiment the effective concentration ranges from 0.1 to 15% by weight. 
     In a preferred embodiment e+f+g is an integer ranging from 15 to 30. 
     EXAMPLES 
     Raw Materials 
     Example 1 
     Dimer Acid 
     Dimer acid is an item of commerce and is available from a variety of sources including Cognis Chemical Cincinnati Ohio. It conforms to the following structure: 
     
       
                 
         
             
             
         
      
     
     Example 2 
     Hydrogenated Dimer 
     Hydrogenated dimer acid is an item of commerce and is available from a variety of sources including Cognis Chemical Cincinnati Ohio. It conforms to the following structure: 
                                
Polysorbates
 
     Polysorbates are compounds of commerce, available from a variety of sources including Croda. They conform to the following structure: 
     
       
                 
         
             
             
         
      
         
         
           
             e is an integer ranging from 0 to 30; 
             f is an integer ranging from 0 to 30; 
             g is an integer ranging from 0 to 30, with the proviso that e+f+g is an integer ranging from 9 to 50; 
             R 1  is alkyl having from 7 to 21 carbon atoms; 
           
         
       
    
     
       
         
               
               
               
               
               
               
               
             
               
               
               
               
               
               
               
             
           
               
                   
                   
               
               
                   
                 Example 
                 e 
                 f 
                 g 
                 e + f + g 
                 R 1   
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                   
                 3 
                 3 
                 3 
                 3 
                 9 
                 C11 
               
               
                   
                 4 
                 7 
                 7 
                 7 
                 21 
                 C15 
               
               
                   
                 5 
                 7 
                 7 
                 7 
                 21 
                 C17 
               
               
                   
                 6 
                 7 
                 7 
                 7 
                 21 
                 C21 
               
               
                   
                 7 
                 10 
                 10 
                 10 
                 30 
                 C11 
               
               
                   
                 8 
                 8 
                 8 
                 8 
                 24 
                 C11 
               
               
                   
                 9 
                 17 
                 16 
                 17 
                 50 
                 C11 
               
               
                   
                   
               
             
          
         
       
     
     Compounds of the Present Invention 
     General Procedure 
     Preparation of Polyester. 
     To the specified number of grams of the specified polysorbate (Examples 3-9). Is added 300 grams of dimer acid (Example 1 or 2). The reaction mass is heated to 180° C. The reaction proceeds as water is distilled off and the acid value becomes vanishingly small. The reaction is cooled and used as is in reaction sequence 2. 
     
       
         
               
               
               
               
               
               
             
               
               
               
               
               
               
             
           
               
                   
               
               
                   
                   
                   
                   
                   
                 Polysorbate 
               
               
                   
                   
                   
                   
                   
                 hydroxyl 
               
               
                 Example 
                 Example 
                 Grams 
                 Example 
                 Grams 
                 to carboxyl ratio 
               
               
                   
               
             
             
               
                   
               
             
          
           
               
                 10 
                 1 
                 300.0 
                 3 
                 472.0 
                 2:1 
               
               
                 11 
                 2 
                 300.0 
                 3 
                 708.0 
                 3:1 
               
               
                 12 
                 1 
                 300.0 
                 4 
                 724.0 
                 2:1 
               
               
                 13 
                 2 
                 300.0 
                 4 
                 1086.0 
                 3:1 
               
               
                 14 
                 1 
                 300.0 
                 5 
                 880.0 
                 2:1 
               
               
                 15 
                 2 
                 300.0 
                 5 
                 1320.0 
                 3:1 
               
               
                 16 
                 1 
                 300.0 
                 6 
                 1377.0 
                 3:1 
               
               
                 17 
                 2 
                 300.0 
                 6 
                 918.0 
                 2:1 
               
               
                 18 
                 1 
                 300.0 
                 7 
                 1632.0 
                 3:1 
               
               
                 19 
                 2 
                 300.0 
                 7 
                 1088.0 
                 2:1 
               
               
                 20 
                 1 
                 300.0 
                 8 
                 912.0 
                 2:1 
               
               
                 21 
                 2 
                 300.0 
                 8 
                 1368.0 
                 3:1 
               
               
                 22 
                 1 
                 300.0 
                 9 
                 1674.0 
                 2:1 
               
               
                 23 
                 2 
                 300.0 
                 9 
                 1674.0 
                 2:1 
               
               
                   
               
             
          
         
       
     
     Application Examples 
     Wetting 
     Draves Wetting 
     Draves Wetting measures the length of time needed to sink a cotton skein (which is very similar to a hair tress) in an aqueous solution (the faster the time, the better the wetting). In the Draves Wetting test, a 0.5% solution of dimethicone copolyol is used to sink a cotton skein. The reported values are on a scale of 1 to 5, with 1 being almost immediate and 5 being over 5 minutes. 
     Conditioning/Combability 
     The following test was performed to determine the conditioning and combability properties. 
     The test hair used was 7-inch dark brown virgin hair from well-known supplier DeMeo Brothers. Five two-gram tresses were used per product evaluated. All tresses were pre-washed three times with Prell® original shampoo, rinsed in water at 25° C., and air-dried. The test scale was: 
     
       
         
               
               
               
               
               
             
           
               
                   
               
             
             
               
                 1 = Very 
                 2 = Poor 
                 3 = Satisfactory 
                 4 = Good 
                 5 = Excellent 
               
               
                 poor 
               
               
                   
               
             
          
         
       
     
     Antistatic Properties 
     The hair treated in the conditioning study was combed 50 times. The resulting hair was then evaluated for static build up. The test scale was: 
     
       
         
               
               
               
               
               
             
           
               
                   
               
             
             
               
                 1 = Very 
                 2 = Poor 
                 3 = Satisfactory 
                 4 = Good 
                 5 = Excellent 
               
               
                 poor 
               
               
                   
               
             
          
         
       
     
     Re-Wet 
     When softening agents are used to treat textile fibers, they make the substrate soft but do some the hydrophobic. What this means is that the substrate is soft to the feel, but does not absorb water. The reason for this is that the softness is due to oil loving materials deposited on the substrate. We have all encountered soft towels that fail to absorb water. It is critical to many applications for the substrate to be both soft and re-wet. Hair that fails to rewet is referred to as “gunky” and is cosmetically unacceptable. 
     In order to evaluate re-wet, we apply a 1% solution of the test material to a paper towel in a test area per-marked with a pencil. We then allow it to air dry. After drying we apply one drop of water. The time it takes to spread is evaluated on a scale of 1 to 5. The test scale was: 1=Very poor 2=Poor 3=Satisfactory 4=Good 5=Excellent 
     
       
         
               
               
             
               
               
               
               
               
             
           
               
                   
                   
               
               
                   
                 Properties 
               
             
          
           
               
                 Compounds of the Invention 
                 Softness 
                 Antistatic 
                 Wetting 
                 Rewet 
               
               
                   
               
               
                 Example 13 
                 4 
                 4 
                 3 
                 5 
               
               
                 Example 20 
                 4 
                 3 
                 4 
                 4 
               
               
                 Example 23 
                 4 
                 5 
                 3 
                 4 
               
               
                   
               
             
          
         
       
     
     
       
         
               
               
             
               
               
               
               
               
             
           
               
                   
                   
               
               
                   
                 Properties 
               
             
          
           
               
                 Comparative Compounds 
                 Softness 
                 Antistatic 
                 Wetting 
                 Rewet 
               
               
                   
               
               
                 Polysorbate Example 14 
                 1 
                 2 
                 3 
                 3 
               
               
                 Stearalkonium Chloride 
                 4 
                 3 
                 1 
                 1 
               
               
                   
               
             
          
         
       
     
     As can easily be seen the compounds of the present invention have improved properties, which are highly desirable in a variety of applications. 
     While the illustrative embodiments of the invention have been described with particularity, it will be understood that various other modifications will be apparent to and can be readily made by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is not intended that the scope of the claims appended hereto be limited to the examples and descriptions set forth hereinabove but rather that the claims be construed as encompassing all the features of patentable novelty which reside in the present invention, including all features which would be treated as equivalents thereof by those skilled in the art to which the invention pertains.