Abstract:
A valve cartridge assembly comprises a valve cartridge ( 9 ) and a transmission device. A recess ( 90 ) is formed on the top of the valve cartridge. The transmission device is provided in the recess ( 90 ) of the valve cartridge. A first transmission relationship and a second transmission relationship are formed between the transmission device and the recess ( 90 ) of the valve cartridge. The first transmission relationship is established so that the transmission device drives the valve cartridge ( 9 ) to rotate axially. When the movement in the first transmission relationship is ended, the relationship between the transmission device and the valve cartridge ( 9 ) switches from the first transmission relationship to the second transmission relationship. The second transmission relationship is established so that the transmission device drives the valve cartridge ( 9 ) to carry out a squeeze movement, and the squeeze movement enables the valve cartridge to have a moving component at least in an axial direction. The valve cartridge assembly is simple in structure and can provide an opening and closing operation with a low torque. And also disclosed is a valve with the above-mentioned valve cartridge assembly.

Description:
FIELD OF INVENTION 
       [0001]    The invention relates to a valve and valve cartridge assembly thereof. 
       BACKGROUND OF THE INVENTION 
       [0002]    In order to optimize the nominal diameter, pressure, torque, life, and other technical parameters of the ball valve, in recent years, there are a wide variety of valve complex opening and closing mechanisms. 
         [0003]    Chinese patent No. 200720082066 has disclosed a low-torque ball valve, which provides a low torque valve comprising a valve body, a valve ball, a valve seat, a bearing seat, a valve rod, a driving device, and a valve ball bearing connection. The patent has several disadvantages. The structure of the driving device is complex, and extremely occupies the external space of the valve body. The driving device involves many parts, resulting in the complexity of the assembling process. The rotation angle for opening or closing the valve is 180 degrees. The working space formed by the valve rod and the driving device requires a very high quality of sealing process, thus the traditional sealing methods and processes are likely to cause leakage. In addition, since the cost of manufacturing the driving device is very high, it does not conform to the purpose for economy and environment friendly. 
         [0004]    There has recently developed a guide slot lifting rod ball valve at domestic and abroad. There provided on the valve rod a S-shaped guide slot, which engages with the guide pin, so that when the valve rod rises, it causes the ball to disengage from the valve seat. Then, the valve rod further rotates 90° counterclockwise and fully open the valve. When the valve rod is moving down, the ball rotates 90° clockwise, then being pressed towards the valve seat to close the valve. The shortcomings of the technology is that a long S-shaped guide slot being provided on the valve rod, thus, when the valve rotates for opening or closing, the valve rod needs to move up and down spirally along the guide slot, resulting in a huge space for the guide slot and a large rotation angle and other shortcomings. 
         [0005]    Chinese Patent Application No. 99124192.4 has disclosed a structure for opening and closing a valve, which is a disk-shaped two-track rotary with deploy-close structure. The structure comprises a fixed disk, a rotating disk and a stop pin. When the external force drives the valve rod together with the rotating disk to move the stop pin, the stop pin rotates clockwise along the “arc” track of the fixed disk. When rotated to the “straight” track connected to the “arc” rail track, the rotating disk rotates clockwise further, and the stop pin deploys the surrounding of the fixed disk along the “straight” track of the fixed disk under the forced action by the “deploy-close” track of the rotating disk. At this time, the stop pin structure together with the valve sealing structure close to the valve seat, thus close the valve. When the valve rotates counter-clockwise together with the rotating disk, the stop pin together with the sealing structure move towards the centre of the fixed disk along the “straight” track of the fixed disk under the forced action by the “deploy-close” track of the rotating disk, and then rotate counter-clockwise along the “arc” track of the fixed disk to open the valve. The technical shortcoming of the patent is to use the “arc connected with straight line” track, which requires high precision and complex processing. Further, since the valve cartridge is a combined sphere, it is difficult to get a balanced preload force, resulting in damage to the valve cartridge and shortening the life of the valve. 
         [0006]    Chinese Patent No. 200620105067 has disclosed an orbit plug valve, comprising a valve body, a valve cover, an operating member, a valve rod, a valve seat, a valve plug which together with the valve seat forming a conical surface sealing, and an orbital mechanism. The orbital mechanism comprises a track with two guide slots mounting on the neck portion of the valve plug and a plate with two guide pins inserting into said guide slots, as well as a lock nut and an adjusting ring for adjusting the mounting position of the track. The shortcomings of the present patent are that the transmission device structure is complex, and extremely occupy the external space of the valve body. Further the transmission device involves more parts, resulting in complicated assembly process. In addition, since the valve has a plug forming a cone surface sealing as well as a lock nut and an adjusting ring for adjusting the mounting position of the track, it must be adjusted several times, resulting in complex operation. 
       SUMMARY OF THE INVENTION 
       [0007]    The object of the invention is to provide a valve and valve cartridge assembly thereof, which have advantages that the structure of the opening and closing mechanism is compact, easy to operate, the rotation angle being small and the torque being small when open the valve, and so on. 
         [0008]    The valve cartridge assembly of the invention comprises a valve cartridge and a transmission device, wherein a recess is formed on the top of the valve cartridge; the transmission device is provided in the recess of the valve cartridge, and a first transmission relationship and a second transmission relationship are formed between the transmission device and the recess of the valve cartridge; the first transmission relationship is established so that the transmission device drives the valve cartridge to rotate axially; when the movement in the first transmission relationship is ended, the relationship between the transmission device and the valve cartridge switches from the first transmission relationship to the second transmission relationship; the second transmission relationship is established so that the transmission device drives the valve cartridge to carry out a squeeze movement, and the squeeze movement enables the valve cartridge to have a moving component at least in an axial direction. 
         [0009]    The further characteristic of the valve cartridge assembly is that the transmission device is a transmission member, the transmission member being an one-piece member, the transmission member being at least partially positioned in the recess of the valve cartridge, the recess formed with a radially inwards protruding profile, the transmission member being formed with a radially outwards protruding profile, the transmission member further having elastic protruding ribs, there being a releasable connection relationship between the elastic protruding ribs and the inner wall of the recess, and the elastic protruding ribs being connected to the inner wall of the recess so as to have said first transmission relationship between the transmission member and the valve cartridge, the radially inwards protruding profile and the radially outwards protruding profile cooperating with each other so as to have said second relationship between the transmission member and the valve cartridge, the elastic protruding ribs being disengaged from the inner wall of the recess that the transmission member can rotate in the valve cartridge, thus to have the first transmission relationship or the second transmission relationship with the valve cartridge switchably. 
         [0010]    The further characteristic of the valve cartridge assembly is that, the inner peripheral wall of the recess of the valve cartridge is formed with pits, the distal ends of the elastic protruding ribs of the transmission member being embedded into the pits and thus establishing said first transmission relationship between the transmission member and the valve cartridge. 
         [0011]    The further characteristic of the valve cartridge assembly is that the radially inwards protruding profile is formed in the inner peripheral wall of the recess of the valve cartridge, and there being a limiting protrusion on the both sides of the radially inwards protruding profile, the elastic protruding ribs and the outwards protruding profile of the transmission member are formed on the outer circumferential wall of the transmission member. 
         [0012]    The valve of the invention comprises a valve body, a valve seat, and the valve cartridge assembly mentioned above, the valve cartridge and the valve seat being disposed in the valve body, the bottom of the valve cartridge being supported in the valve body through a flexible connecting member, the flexible connecting member providing the valve cartridge with a freedom of rotation around an axis and a freedom of movement along the axial direction in relation to the valve body, and a position limiting and stopping structure being provided between the valve body and the valve cartridge in the direction of rotation of the valve cartridge so as to limit the valve cartridge to rotate after having aligned with the valve seat. 
         [0013]    The further characteristic of the valve is that the transmission member has a central transmission hole, the central transmission hole being a spline hole, the driving output shaft of a driver splinedly engaged the central transmission hole, the spline hole having irregular shape so as to enable an assembly relationship between the driving output shaft of the driver and the central transmission hole. 
         [0014]    The further characteristic of the valve is that the center of the recess has an elongated hole, the highest mating position between the radially inwards protruding profile and radially outwards protruding profile locating in the length direction of the elongated hole, the driving output shaft of the driver extending from the central transmission hole to the elongated hole. 
         [0015]    The further characteristic of the valve is that the valve is a ball valve or a butterfly valve. 
         [0016]    The further characteristic of the valve is that said driver is a valve rod, a mechanism is provided at the handle portion of the valve rod to prevent accidental opened. 
         [0017]    The further characteristic of the valve is that said valve rod and the transmission device are one-piece member, and the transmission device is located at the distal end of the valve rod. 
         [0018]    In the invention, a recess is formed on the top of the valve cartridge, the transmission device is provided in the recess of the valve cartridge, and a first transmission relationship and a second transmission relationship are formed between the transmission device and the recess of the valve cartridge, the first transmission relationship is established so that the transmission device drives the valve cartridge to rotate axially, when the movement in the first transmission relationship is ended, the relationship between the transmission device and the valve cartridge switches from the first transmission relationship to the second transmission relationship. The second transmission relationship is established so that the transmission device drives the valve cartridge to carry out a squeeze movement. The first transmission relationship causes the valve cartridge to rotate freely with low-torque to a position where the valve passageway is closed, the second transmission relationship forces the valve cartridge to move axially, in order to provide a pressure for closing the valve passageway. The design can realize a low-torque and small angle when opening and closing a valve. 
         [0019]    The further characteristic of the valve or the valve cartridge is that when the transmission member and the valve cartridge is in the first transmission relationship, the transmission member being driven by a driver drives the valve cartridge, thus the valve cartridge can be rotated to switch the passageway of the valve body to be opened or closed. Once rotated to a position where the valve cartridge and the valve seat contact with each other so as to block the passageway of the valve body, the valve cartridge and the valve seat will not rotate anymore due to a position limiting and stopping structure. At this time, the driver will continue to drive the transmission member to rotate, thus the rotation of the transmission member will cause the connection between the protruding ribs and the recess to be disengaged, then the outwards protruding profile of the transmission member and the inwards protruding profile of the recess begin to engage with each other in order to have the transmission member and the valve cartridge to be in the second transmission relationship. The further rotation of the transmission member will allow axial movement of the valve cartridge, whereby a pressing force is transmitted to the valve cartridge and the valve seat, thereby to achieve the predetermined force required by sealing. There is no resistance between the valve seat and the valve cartridge during the rotation of the valve cartridge, the valve cartridge being in a suspension state, thus you can achieve the opening and closing operation of the whole ball valve with low torque. 
         [0020]    According to the above-mentioned content of the present invention, the technical effect of the present invention are as following: the transmission device is adopted as one piece, thus reduce the number of parts and reduce the manufacturing cost; due to the use of elastic transmission device, the frictional resistance of the transmission is reduced; due to an axial displacement exits when transmission, the pretightening force between the valve cartridge and the valve seat increases, thus increasing the tightness of the valve. 
         [0021]    Since the valve is compact in structure, the space is saved and it is suitable for small space. The external size of the valve body can be minimized. The technology is mature. And, the maintenance is simple. 
         [0022]    Another technical effect of the present invention is that it is provided with a mechanism to prevent accidental opened additionally, thus preventing from being accidental opened when used in combination with a container or resulting in the leakage of the liquid due to vibration. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0023]      FIG. 1  is an exploded view of a ball valve. 
           [0024]      FIG. 2  is a sectional view of the ball valve. 
           [0025]      FIG. 3  is a top view of a valve cartridge. 
           [0026]      FIG. 4  is the plan view of a driving member. 
           [0027]      FIG. 5  is a schematic view of the valve cartridge assembly. 
       
    
    
     DETAILED DESCRIPTION 
       [0028]    The implement of the invention is not limited to the following embodiments, and those skilled in the art will understand the invention from the spirit of the following embodiments. All the terms should be explained as broadly as possible based on the essence of the invention. For example, the valve rod is a part used to control the movement of the valve cartridge; the transmission device is a device used to transfer the operation intent of the operator for operating the valve cartridge, where the operation intent is to realize a first transmission working status and a second transmission working status by the rotation angle of the valve rod. The valve rod may be integral with the transmission device or be a separate structure. 
         [0029]    As shown in  FIG. 1  and  FIG. 2 , the ball valve comprises a valve cover  1 , a sealing ring  2 , a valve body  3 , a valve seat  4 , an O-ring seals  5 , a handle or valve rod  6 , clip  7 , a transmission member  8 , a spherical valve cartridge  9 , an O-ring seals  10 , and a connecting member  11 . The left end of the valve body  3  is covered through the valve cover  1  and the sealing ring  2 . The valve seat  4  is positioned within the valve body  3 . The valve cartridge  9  is provided within the valve body  3  through the connecting member  11  disposed at its lower portion. The right end of the valve body  3  is connected with a pipe connector  13  to seal the valve cartridge within the valve body  3 . An O-ring seals  12  is disposed between the pipe connector  13  and the valve body  3 . 
         [0030]    As shown in  FIG. 3 , a recess  90  is formed on the top of the valve cartridge  9 . The inner peripheral wall of the recess  90  is formed with an inwards protruding profile  91  projecting radially. The recess  90  is formed with an elongated hole  92  at its center. The inner peripheral wall of the recess  90  is also formed with limiting pits  93 ,  94  and a limiting protrusion  95 . 
         [0031]    As shown in  FIG. 4 , the transmission member  8  has a transmission hole (or a connecting hole)  80  located in the center of the transmission member  8 , an outwards protruding profile  81  and two protruding ribs  82 ,  83 . The distal ends  820 ,  830  of the protruding ribs  82 ,  83  correspond to the limiting pits  93 ,  94  respectively, with the distal ends  820 ,  830  embedded into the limiting pits  93 ,  94 , so as to connect the protruding ribs  82 ,  83  to the inner circumferential wall of the recess  90 . The protruding ribs  82 ,  83  and the inner circumferential wall of the recess  90  have releasable relationship, i.e. the protruding ribs  82 ,  83  may also be released from the limiting pits  93 ,  94 . 
         [0032]    As shown in  FIG. 5 , since the transmission member  8  is placed within the recess  90  of the valve cartridge  9  and the two protruding ribs  82 ,  83  of the transmission member  8  are elastic members, the two protruding ribs  82 ,  83  being pressed and then applying a certain amount elastic pressure to the inner circumferential wall of the recess  90 , at the same time, the distal ends  820 ,  830  of the two protruding ribs  82 ,  83  being embedded into the two limiting pits  93 ,  94  of the inner circumferential wall of the recess  90 , therefore, in the case of a small resistance to the rotation of the valve cartridge  9 , the transmission member  8  will drive the valve cartridge  9  to rotate synchronously through the cooperation of the ends  820 ,  830  of the two protruding ribs  82 ,  83  and the two pits  93 ,  94  of the recess  90 . Referring to  FIG. 2 , after the valve rod  6  passing through the holes in the upper portion of the valve body  3 , it passed through the transmission hole (or the connecting hole)  80  of the transmission member  8 , and is inserted into the elongated hole  92  of the recess  90  of the valve cartridge  9 . The space between the valve rod  6  and the wall of a hole of valve body  3  is sealed by the O-ring seals  5 , the valve rod  6  being snapped with the clip  7 , the clip  7  being located at the position where the valve rod  6  just passes through the hole of the upper portion of the valve body  3  and playing a role in position limiting and stopping to the valve rod  6 , thus the valve rod  6  can not be pulled out from the valve body  3 . The valve rod  6  and the transmission hole  80  is spline-connected in order to achieve the transmission of a movement, the lower end of the valve rod  6  being accommodated in the elongated hole  92 . As shown in  FIG. 4 , the transmission hole (or the connecting hole)  80  is a spline hole with irregular shape, thus the fitting position between the shaft portion of the valve rod  6  and transmission hole  80  is unique, resulting in ensuring that the valve rod  6  cannot be wrongly assembled. The mainly effect of the cooperation between the elongated hole  92  and the lower end of the valve rod  6  is to guide the axial movement (i.e., a radial motion along the elongated hole) of the valve cartridge forcibly, which will be described in the following. 
         [0033]    As can be seen from  FIG. 4 , the transmission member  8  is an one-piece member, the structure being simple, and the operation for installing to the recessed  90  is also convenient. 
         [0034]    Connecting member  11  is a connecting member which may provide the valve cartridge  9  with a freedom of rotation around the vertical axis and a freedom of movement along the radial direction of the valve body, for example an universal connecting member or an universal joint. 
         [0035]    As shown in  FIG. 1 , the valve cartridge  9  has a through hole  96 , when the through hole  96  is coaxial to the passageway direction of the valve body  3 , the valve cartridge  9  opens the valve, and when the valve cartridge  9  is rotated 90 degrees, the valve cartridge  9  blocks the passageway of the valve body  3 , thus close the valve. When the valve is closed, a certain amount of pressing force between the valve cartridge  9  and the valve seat  4  should be needed to ensure seal. 
         [0036]    When the valve is switched from the open state to the closed state, the valve rod  6  is rotated and drives the transmission member  8  by means of engaging with the profile of the transmission hole  80 . When the valve is in the open state, the valve cartridge  9  does not contact with the valve seat  4 , the rotation resistance is the frictional force from the revolute pair of the connecting member  11 , thus the rotation resistance is very small, almost can be neglected. At this time, the transmission member  8  drives the valve cartridge  9  to rotate through the connection between the distal ends  820 ,  830  of the two protruding ribs  82 ,  83  and the two pits  93 ,  94  of the recess  90 , so that the valve cartridge  9  will rotate around an axis while being supported by the connecting member  11 . After the valve cartridge  9  has been rotated about 90°, the closed end  97  of the valve cartridge  9  contacts or aligned with the valve seat  4 . Further, there are position limiting and stopping structures at the bottom of the valve cartridge  9  and the valve body  3 . The position limiting and stopping structures make the valve cartridge  9  to rotate only in a rotational range of 90 degrees within the valve body  3 . The position limiting and stopping structures may be a part of bottom of the valve cartridge  9  being embedded in a recess within the bottom of the valve body  3 , for example. After the valve cartridge  9  has been rotated about 90 degrees, the rotational torque on the valve rod  6  increases, such that the outwards protruding profile  81  is rotated along the the inwards protruding profile  91  (rising as seen in Figs), thus the valve cartridge  9  moves radially (with axial component of movement) or moves axially at the same time while being supported by the connecting member  11 . At this time, the lower end of the handle  6  and the elongated hole  92  of the recess  90  play a compulsory guide for the radial movement of the valve cartridge  9 . When the outwards protruding profile  81  rotates from the starting portion  911  of the inwards protruding profile  91  to the stopping portion  912 , the valve cartridge  9  applies a predetermined pressure to the valve seat  4  and the valve cartridge and the valve seat contact with each other with the predetermined pressure, closing the passageway of the valve, so that the valve is closed. 
         [0037]    The shank portion of the valve rod  6  is provided with a protruding block  61 , as shown in  FIG. 1 . When the valve cartridge  9  is rotated to a position where the passageway of the valve body  3  is closed, as shown in  FIG. 2 , the protruding block  61  and valve cover  1  engage with each other, thus preventing the valve rod  6  from being incorrect operated and rotated reversely, the protruding block  61  plays the role of preventing from being accidental opened. 
         [0038]    In the previous embodiments, the method of making the valve cartridge  9  to contact with the valve seat  4  and press it in order to achieve sealing comprises: firstly rotate the valve cartridge without resistance, then apply pressure after rotating to a position in order to make the valve cartridge  9  to contact with the valve seat  4  with pressure, so that it can achieve the opening and closing of the valve body with low torque, and due to the transmission member  8  is an one-piece member, thus the structure is simple. Further, due to the transmission member  8  is placed in the recess of the upper part of the valve cartridge; a small space is occupied, which will help the valve to obtain a large nominal diameter. 
         [0039]    When need to open the valve, the valve rod  6  is rotated in reverse and drives the transmission member  8  to rotate in reverse. The valve cartridge  9  will not rotate along with the transmission member  8  due to a greater frictional force existed between the valve cartridge  9  and the valve seat  4  which contact with each other with a pressure therebetween. The outwards protruding profile  81  of the transmission member  8  rotates from the stopping portion  912  to the start portion  911  of the inwards protruding profile  91 , the protruding ribs  82 ,  83  providing a reset force, so that the transmission member  8  and the recess  90  is reset to its initial position, the pressure applied to the valve cartridge  9  therefore disappear, then the valve cartridge  9  and the valve seat  4  separate with each other, the frictional force between them thus disappeared too, and the valve cartridge  9  is no longer inclined or axially reset. There is also provided on the inner peripheral wall of the recess  90  with a limiting protrusion  95 , as shown in  FIG. 5 . When the transmission member  8  is rotated in reverse, as the outwards protruding profile  81  comes into contact with the limiting protrusion  95 , the outwards protruding profile  81  can not rotate in reverse in relation to the valve cartridge  9  anymore, meanwhile the distal ends of the two protruding ribs are also embedded into the pits of the inner circumferential wall of the recess, thus the interaction between the limiting protrusion  95  and the outwards protruding profile  81  as well as the interaction between the protruding ribs  82 ,  83  and the pits of the inner circumferential wall of the recess  90  will make the transmission member  8  drive the valve cartridge  9  to rotate 90 degrees in reverse to let the passageway of the valve body be in opened state. 
         [0040]    Due to the spherical valve cartridge is not in contact with the valve seat or the valve body and is in a suspension state during the rotation for the opening or closing the valve cartridge, the frictional force from their contact is reduced, and the torque is reduced. Only the instant when the valve body is closed, the valve rod is turned and drives the transmission member to squeeze the spherical valve cartridge radially, then the spherical valve cartridge moves in the radial position, making the spherical valve cartridge against to the valve seat closely, so that the sealing of the valve is better. 
         [0041]    Although the previous embodiments take the ball valve as an example, the ball valve can also be replaced by other valves, such as butterfly valve. The valve cartridge and the transmission member constituting the valve cartridge assembly is applicable not only to the valve rod, but also to other drives, and due to the optimization of the transmission structure of the valve cartridge assembly, the valve can not only be rotated with low torque in the open state, and also makes the structure simple. 
         [0042]    As a variation example of the embodiment shown in  FIGS. 1 to 4 , the valve rod  6  may be integral with the transmission member  8  through injection moulding with the transmission member  8  as the distal end of the valve rod  6 .