Abstract:
A method of manufacturing a CVT belt having two multi-ribbed belts. Each belt is engaged in an opposing slot in a transversely mounted clip. Each belt is retained in each slot by a flat belt which is sandwiched into each slot with the multi-ribbed belt.

Description:
RELATED APPLICATIONS 
     This application is a divisional of U.S. non-provisional application Ser. No. 10/072,762 filed Feb. 7, 2002 now U.S. Pat. No. 6,758,778. 
    
    
     FIELD OF THE INVENTION 
     The invention relates to a method of manufacturing a CVT belt comprising a multi-ribbed belt with transversely attached clips. 
     BACKGROUND OF THE INVENTION 
     Belts for continuously variable transmissions (CVT) generally comprise a plurality of members mounted transverse to an endless member. The belts must be configured in order for them to be “pushed” as well as “pulled” through a CVT pulley. That is, they must be capable of withstanding both compressive and tensile forces along a longitudinal axis of an endless member. 
     The endless member may comprise metal or elastomeric. In the prior art, the endless member generally comprises a form particularly suited to a CVT belt and as such has no industrial applicability other than in a CVT belt. This has the effect of making each CVT endless member costlier than other more readily available belt, such as multi-ribbed power transmission belt. 
     Another prior art belt includes a CVT belt comprising a core multi-ribbed belt to which transversely mounted clips are attached. The multi-ribbed belt is of a type that is otherwise useful in power transmission systems when not incorporated in a CVT belt. 
     Representative of the art is U.S. Pat. No. 6,306,055 to Serkh (2001) which discloses a core multi-ribbed belt having a plurality of clips arranged about said multi-ribbed belt. 
     The prior art multi-ribbed type belt also includes elastomeric bands which hold together the assembled belt. The belt is then engaged with a U-shaped slot between the elastomeric bands in each clip. Engaging the belt in such a manner renders the design susceptible to centripetal forces caused by operation of a system which includes the belt. Further, during operation each ‘arm’ of the U-shaped clip is subject to a bending moment as it moves between CVT pulleys. Such a bending condition represents a potential failure point. 
     What is needed is a belt comprising a multi-ribbed belt engaged with a slot disposed in transversely mounted clips. What is needed is a belt comprising two multi-ribbed belts each belt engaged with an opposing slot disposed in transversely mounted clips. The present invention meets these needs. 
     SUMMARY OF THE INVENTION 
     The primary aspect of the invention is to provide a belt comprising a multi-ribbed belt engaged with a slot disposed in transversely mounted clips. 
     Another aspect of the invention is to provide a belt comprising two multi-ribbed belts each belt engaged with an opposing slot disposed in transversely mounted clips. 
     Other aspects of the invention will be pointed out or made obvious by the following description of the invention and the accompanying drawings. 
     The invention comprises a method of manufacturing a CVT belt having two multi-ribbed belts. Each belt is engaged in an opposing slot in a transversely mounted clip. Each belt is retained in each slot by a flat belt which is sandwiched into each slot with the multi-ribbed belt. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG. 1  is a view of a prior art CVT belt clip. 
         FIG. 2  is a view of a prior art CVT belt clip. 
         FIG. 3  front view of a clip of the inventive belt. 
         FIG. 4  is a side view of a portion of the inventive belt. 
         FIG. 5  is a side view of the inventive belt. 
         FIG. 6  is a side view of a step in the assembly of the inventive belt. 
         FIG. 7  is a side view of a step in the assembly of the inventive belt. 
         FIG. 7A  is a side view to the view depicted in FIG.  7 . 
         FIG. 8  is a side view of a step in the assembly of the inventive belt. 
         FIG. 8A  is a side view to the view depicted in FIG.  8 . 
         FIG. 9  is a perspective view of a clip in the inventive belt. 
         FIG. 9   a  is a side view of a portion of the inventive belt depicted in FIG.  9 . 
         FIG. 10  is a side view of a portion of the inventive belt. 
         FIG. 11  is a side view of a step in the assembly of the inventive belt. 
     
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
       FIG. 1  is a view of a prior art CVT belt clip. Clip C 1  is engaged with endless members E 1  and E 2 . Endless members E 1  and E 2  comprise metallic material. Each member E 1  and E 2  comprise a series of parallel planes. 
       FIG. 2  is a view of a prior art CVT belt clip. Clip C 2  is engaged with endless members E 3  and E 4 . Endless members E 3  and E 4  comprise elastomeric material having tensile bands T 1  and T 2  embedded therein. Clips  2  may comprise either metallic or non-metallic material. Members E 3  and E 4  do not comprise a multi-ribbed profile. 
       FIG. 3  front view of a clip of the inventive belt. The inventive belt comprises a plurality of clips  2 . Each clip  2  is substantially planar and generally describes an “I” shape. The “I” shape of clip  2  assures that compressive forces created as the belt and clips pass through CVT pulleys will remain compressive and will not otherwise subject the clip to a bending moment. In the inventive belt a plurality of clips  2  are arranged in an adjacent parallel manner, see FIG.  5 . 
     Tensile members  12 ,  14  each comprise a multi-ribbed belt. The ribs extend along a longitudinal axis of the belt. Tensile members  12 ,  14  also comprise tensile bands  40 ,  41  embedded therein. Tensile bands  40 ,  41  may comprise aramid, nylon 4.6, nylon 6.6, polyester, any combination thereof and their equivalents. 
     Spacer bands  8 ,  10  each engage clip  2  in slots  44 ,  46 . A lower portion of each slot  44 ,  46  describe a multi-ribbed profile  48 ,  50  for cooperative engagement with a multi-ribbed belt  12 ,  14  respectively. 
       FIG. 4  is a side view of a portion of the inventive belt. Clips  2  each comprise arms  22 ,  24 . Spacers  30  fill a space between clips  2  to assure proper engagement of the clip with members  10  (not shown) and  12 . 
       FIG. 5  is a side view of the inventive belt. Belt  500  comprises a plurality of clips  2  engaged with tensile members  12 ,  14  to form the endless inventive CVT belt. 
       FIG. 6  is a side view of a step in the assembly of the inventive belt. A length of an inventive belt will be determined by the number of clips as well as by an overall length of the tensile members  12 ,  14 . In order to install the tensile bands  12 ,  14  in a belt having a predetermined number of clips, each tensile band must be stretched slightly. For example, in the case of a belt shaving a length of 720-740 mm, tensile bands  12 ,  14  will be stretched 2-3 mm radially. This means a stretch in belt length of 12-19 mm, which represents a stretch in the range of 1.6% to 2.6%. Belts having an elastic modulus in the range of approximately 1500 to 3000 N/mm are well suited for being stretched as described herein. 
     To assemble a belt, a sufficient number of clips are arranged in a final constructed from and then each tensile member  12 ,  14  is stretched and inserted into each slot  44 ,  46 . 
     Another method of assembly also comprises beginning with a predetermined number of clips  2  from belt  50  initially arranged in an endless form. However, in this method the initial assembly begins with a number of spacers  30 , see  FIG. 4 , removed from the belt. For example, if a spacer  30  thickness is 1 mm, then 18 to 21 spacers are initially omitted. This results in the belt initially being 18-21 mm shorter. This allows sufficient clearance for tensile bands  12 ,  14  to be inserted into slots  44 ,  46 . Once tensile members  12 ,  14  are in place, they are first disposed in an upper portion of each slot  44 ,  46 , see  FIGS. 7 and 7A . A gap in each of the remaining clips is then made to accommodate addition of the remaining  18  to  21  clips. This has the effect of increasing a belt radius, thereby disposing tensile members  12 ,  14  to a lower portion of each slot  44 ,  46 , thereby preventing a transverse movement between clip  2  and the tensile members  12 ,  14 , see  FIGS. 8 and 8A . 
     Once the remaining spacers are in place, a last compensating spacer  30  is inserted between two remaining clips  2  in order to remove any remaining clearance between each clip, see  FIG. 9 ,  FIG. 9   a  and  FIG. 10. A  spacer  30  locks each clip in place in the assembled belt. Spacers  30  cause a tight fit between each clip thereby enabling the desired pushing effect as the inventive belt operates. 
     Once tensile members  12 ,  14  are in place in slot  44 ,  46 , then each of members  8 ,  10  are inserted into a respective slot space  60 ,  62 . Members  8 ,  10  comprise elastomeric material such as natural rubbers, synthetic rubbers or any equivalent or combination thereof. A combined thickness T of member  8 ,  10  and member  12 ,  14  is greater than a width W of slot  44 ,  46  creating a compression of members  8 , 10  and members  12 ,  14 . This assures a proper engagement of member  12 ,  14  with a slot surface  48 ,  50  preventing a transverse movement of a tensile member relative to a clip. 
       FIG. 7  is a side view of a step in the assembly of the inventive belt. 
       FIG. 7A  is a side view to the view depicted in FIG.  7 . 
       FIG. 8  is a side view of a step in the assembly of the inventive belt. Members  12 ,  14  are shown engaged with the multi-ribbed profile  48 ,  50  in the lower portion of clots  44 ,  46  of clip  2 . 
       FIG. 8A  is a side view to the view depicted in FIG.  8 . 
       FIG. 9  is a perspective view of a clip in the inventive belt. Spacer  30  comprises a low friction material in order to facilitate a movement between adjacent clips  2 . Arms  22 ,  24  each comprise inclined surfaces  54 ,  56 , for engagement with a pulley or other driving surface (not shown). Arms  26 ,  28  each comprise inclined surfaces  58 ,  59 , for engagement with a pulley or other driving surface (not shown). Spacer  30  is inserted between each clip  2  after members  12 ,  14  have been installed. 
       FIG. 9   a  is a side view of a portion of the inventive belt depicted in FIG.  9 . 
       FIG. 10  is a side view of a portion of the inventive belt. End  36  is bent during assembly in order to clamp spacer  30  onto a clip  2 . 
       FIG. 11  is a side view of a step in the assembly of the inventive belt. Once members  12 ,  14  are in place, members  8 ,  10  are stretched slightly and transversely moved into slots  60 ,  62 . Members  8 ,  10  comprise elastomeric material such as natural or synthetic rubbers, any combination thereof and their equivalents. 
     Although a form of the invention has been described herein, it will be obvious to those skilled in the art that variations may be made in the construction and relation of parts without departing from the spirit and scope of the invention described herein.