Abstract:
An article of manufacture, a portable lathe jig device for use with a lathe and hand tools, such as router is disclosed, with a top U-shaped unit with fences and stop plates slidably engaged to a bottom U-shaped unit and the units are movable or locked together with knobs with threaded tightening bolts.

Description:
COPYRIGHT NOTICE 
     A portion of the disclosure of this Patent document, including the drawings and Appendices, contain material which is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the Patent document or the Patent disclosure as it appears in the Patent and Trademark Office Patent files or records, but otherwise reserves all copyright rights whatsoever. 
     BACKGROUND OF THE INVENTION 
     Field of the Invention 
     Versions and embodiments of the present invention relate generally to lathes and accessory equipment. Particularly, embodiments of the invention relate to lathes jigs for hand tools and uses thereof. Specifically but not intended to be limiting, versions of the invention relate to permanent and portable jigs to allow precise manual router and other hand tool integration with lathes and new, useful and unobvious versions thereof. 
     Description/Background of the Related Art 
     The art discussed herein is not to be considered admitted prior art but is presented to more clearly discuss and describe what is still lacking in the earlier art. 
     A lathe is a machine tool which rotates the workpiece on its axis to perform various operations such as cutting, sanding, knurling, drilling, or deformation, facing, turning, with tools that are applied to the workpiece to create an object which has symmetry about an axis of rotation. Lathes are used in woodturning, metalworking, plastics and with all other suitable materials. A lathe may or may not have legs which sit on the floor and elevate the lathe bed to a working height. A lathe may be small and sit on a workbench or table, and not require a stand. 
     Almost all lathes have a bed, which is (almost always) a horizontal beam (although CNC lathes commonly have an inclined or vertical beam for a bed to ensure that swarf, or chips, falls free of the bed). Woodturning lathes specialized for turning large bowls often have no bed or tail stock, merely a free-standing headstock and a cantilevered tool rest. 
     In metalworking and woodworking, a jig is a type of custom-made tool used to control the location and/or motion of another tool, such as a hand router. A jig&#39;s primary purpose is to provide repeatability, accuracy, and interchangeability in the manufacturing of products. Problems in the art are non-precise control of a hand router, for example, wasted time and lack of precision for repeatable details, increasing manufacturing labor and associated costs, and free-hand applied designs which may cause injuries. 
     Versions of this new and useful portable lathe jig allow repeatable and precise details into lathe workpieces parallel, angled and perpendicular to the lathe&#39;s rotational axis. One problem versions of this device solve is the ability of using a hand router (or other hand tool) on a workpiece in a precise repeatable pattern for aesthetic beauty and labor time savings for producing multiple copies of a product, like a wooden, plastic or metal bowl, for example, versus a cantilevered tool rest or free-hand of the old art. When the workpiece is finished on the spinning lathe, it is desired by artisans to created designs on. the stationary workpiece with hand tools. This device is far superior for creating designs with hand tools versus freehand tools. 
     No portable lathe jig device and/or system is known to this inventor that addresses these deficiencies in the earlier art in conventional lathe jigs. This new, useful and unobvious invention, in various embodiments, accomplishes this much needed advantage of increase in safety, and reduction in manufacturing labor time and costs versus conventional lathe jig devices and/or systems. 
     SUMMARY OF THE INVENTION 
     Advantages of versions of the present invention include avoidance of the many problems in the art by using a hollow frame to adjust needed angles in multiple dimensions. The optional releasable attachment of the device to the lathe provides more versatility to the manufacturing process and improves economy. 
     Benefits, features and problems solved by versions of the invention include: Better safety, as the portable lathe jig keeps the operator&#39;s hands and body away from the workpiece; more precision for repeatable effects on the workpiece such as design or functional aspects; time savings by the ability to change hand tool bits and/or attachments and keep the same settings for additional effects on the workpiece, and the ability to effect angled and/or curved designs and/or functional aspects. 
     The foregoing objects, benefits and advantages of versions of the invention are illustrative of those which can be addressed by versions of the invention and not intended to be limiting or exhaustive of the possible advantages that can be realized. These and other advantages will be apparent from the description herein or can be learned from practicing versions of the invention, both as embodied herein as examples or as modified in view of any variations which may be apparent to those of ordinary skill in the art. Therefore, the invention resides in the novel devices, methods, arrangements, systems, combinations and improvements herein shown and described as examples and not limited therein. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       In the manner in which the above-recited and other advantages and objects of the invention are obtained, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which: 
         FIG. 1  is a top perspective view of a version of the invention. 
         FIG. 2  is a perspective view of a version of the invention. 
         FIG. 3  is a top view of a version of the invention. 
         FIG. 4  is a perspective view of a version of the invention. 
         FIG. 5  is a side view of a version of the invention showing angle mode. 
         FIG. 6  is a perspective view of a version of the invention showing angle mode. 
         FIG. 7  is a perspective view of a version of the invention showing angle mode. 
         FIG. 8  is a perspective view of a version of the invention showing angle mode. 
         FIG. 9  is a perspective view of a version of the invention showing level height mode. 
         FIG. 10  is a perspective view of a version of the invention showing reduced level height mode. 
         FIG. 11  is a perspective view of a typical bench mounted lathe and headstock. 
         FIG. 12  is a perspective view of a typical bench mounted lathe and headstock with chuck attached. 
         FIG. 13  is a perspective view of a typical bench mounted lathe and headstock with chuck and workpiece bowl, for example, attached to the chuck. 
         FIG. 14  is a perspective view of a typical bench mounted lathe and headstock with chuck attached (in hidden view) with a version of the device on the lathe bedway. 
         FIG. 15  is a perspective view of a typical bench mounted lathe and headstock with chuck and workpiece bowl, for example, attached (in partial hidden view) with a version of the device on the lathe bedway and hand tool router, for example, on the jig between the fences. 
         FIG. 16  is an end view of a version of the device on the lathe bedway with workpiece bowl, for example, and hand tool router, for example, on the device between the fences with tool bit through the center slot. 
         FIG. 17  is an end view detail of a version of the device on the lathe bedway with workpiece bowl, for example, and hand tool router, for example, on the device between the fences with tool bit through the center slot depicting a flute design effected on the workpiece by the operator. 
         FIG. 18  is a top angle view detail of a version of the device on the lathe bedway with workpiece bowl, for example, and hand tool router, for example, on the jig between the fences with tool bit through the center slot depicting a flute design effected on the workpiece by the operator. 
     
    
    
     While the present invention will be described with reference to the details of the embodiments of the invention shown in the drawings (and some embodiments not shown in the drawings), these details are not intended to limit the scope of the invention. 
     As would be known by one of average skill in the art, such as a wood or metal worker, lathe equipment designer and/or lathe jig equipment manufacturer, modifications may be made that are intended to be within the scope of versions of the invention. 
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT 
     It is understood that whenever and/or is used in this patent application it means any combination or permutation of all, one, some, a plurality or none of each of the item or list mentioned, which is not intended to be limiting but merely for example and illustration. It is also understood that (s) designates either singular or plural. It is also understood that “or” is an inclusive “or” to include all items in a list and not intended to be limiting and means any combination or permutation of all, one, some, a plurality or none of each of the item or list mentioned. It is also understood that “include(s)” and/or “including” means “including but not limited to” any combination or permutation of all, one, some, a plurality or none of each of the item or list mentioned. It is further understood that the present invention is not limited to the particular methodology, materials, uses and applications described herein, as these may vary. Structures described herein are to be understood also to refer to functional equivalents of such structures. Various modifications, versions and embodiments are within the scope of the present invention. 
     The attachment of the elements, if desired, may be of any suitable type connector—magnets, clamps, glue, suction cups, fastener, wing nut, screw, bolt, weld, snap, rivet, rod, dowel, hook, plug, connector, and/or any other means, either attached/secured permanently, temporarily and/or releasably attached. 
     The components may be attached, connected, linked, related, affixed, disposed on, integrated into, adjoined, combined, bonded, united, associated, joined, tied, secured, bound, rigidly attached, flexibly attached, attached with rotational freedom in at one least axis, slideably attached and/or integrated onto each other as desired by the operator and/or manufacturer. 
     At least one of the basic components is necessary but a plurality may be utilized if desired for different versions of the invention. 
     This great improvement over the prior art expands greatly the operator&#39;s control of the workpiece versus a cantilevered tool rest, improves safety and reduces the operator&#39;s errors when used. 
     Versions of the invention may be made with any and all suitable materials desired as needed for the appropriate use and is not limited by the type of materials that may be used. Versions are all scalable and may be made any suitable size; large, small and/or any size as desired. 
     To make a version of the invention in a basic embodiment as shown in the drawings, one skilled in the art would proceed as follows (all dimensions are for illustration only and not intended to be limited as to what dimensions may be used as desired by the operator): 
     The main body (also called frame) of this portable router lathe device is constructed from a sheet of aluminum (or other suitable material), of a desired height, length and thickness, suitable for the intended purpose. 
     As shown in  FIGS. 1, 2, 3 and 4 , the bottom unit  10  consists of three pieces of aluminum sheet assembled in a U-shaped configuration with a base plate  35  and two legs  30  of a desired height, length and thickness, suitable for the intended purpose. Each of the legs  30  is attached to the base plate  35  at a 90 degree angle (or other desired angle) with a suitably thick aluminum angle bar of a desired height, length and thickness, suitable for the intended purpose (or could be welded together). The base plate  35  could also be bent up 90 degrees and attached with suitable connectors as shown in the drawings. The angle bar secures the legs  30  to the base plate  35  with aluminum rivets (or other suitable connector  101 ) along the length of each angle bar side. The bottom unit  10  optionally may be made of one sheet of metal bent by a metal break to make a uni-body U-shaped type structure. 
     The top unit  20  consists of three pieces of aluminum sheet assembled in a U-shaped configuration with a top plate  21  and two legs  30  of a desired height, length and thickness, suitable for the intended purpose. Each of the legs  30  is attached to the top plate  21  at a 90 degree angle (or other desired angle) with a suitably thick aluminum angle bar of a desired height, length and thickness, suitable for the intended purpose (or could be welded together). The top unit  20  optionally may be made of one sheet of metal bent by a metal break to make a uni-body U-shaped type structure. 
     The top unit  20  is narrower (or could be wider to operate in the same manner) than the bottom unit  10  to allow it to fit (slidably engaged) into the bottom unit  10  and move up and down freely thereby changing the dimensions of the open ended box that is formed. When the appropriate size and/or configuration is attained, the top unit  20  is secured to the bottom unit  10  by locking the legs  30  of the top unit  20  and bottom unit  10  with knobs with threaded tightening bolts  40  (two on each leg  30 , for example) that go through holes  31  drilled in the legs  30  of the bottom unit  10  and matching leg slots  50  in the legs  30  of the top unit  20 . The leg slots  50  are suitably wide and long and allow the top unit  20  to be secured to the bottom unit  10  at the desired angle. The knobs with tightening bolts  40  may also be any other suitable connector  101 . 
     The opened ended box may be secured and/or releasbly attached to the bedways of the lathe  130  with the open ends of the device along the axis of the bedways with clamps, for example, or the device may be unattached to the lathe  130  if desired. The device is reversible, using either end, to get positive or negative angles (angle mode) as desired, as shown in  FIGS. 5, 6, 7 and 8 . Or the top unit  20  may be raised or lowered level (level height mode, either reduced or increased height) as shown in  FIGS. 9 and 10 . 
     A desired size center slot  70  is cut out in the center of the top plate  21  along the axis of the bedways. This allows the bit  81  of the router  80  (or other hand tool) to protrude through the top plate  21  and make contact with the workpiece  90  that the flute or design  160  is to be cut into, such as a bowl, as shown in  FIGS. 15, 16, 17 and 18  as examples. The base of the router  80  slides along the top plate  21  with the router  80  or other hand tool bit  81  protruding through the center slot  70 , also as shown in  FIGS. 15, 16, 17 and 18  as examples. 
     The router  80  is guided along the device by two (optionally, only one) aluminum angle bar fence(s)  100 . Each angle bar fence  100  is of a desired height, length and thickness, suitable for the intended purpose and is secured to the top plate  21  parallel to the axis of the lathe  130  bedways by machine screws and nuts (or other suitable connector  101 ). The screws pass through a hole  31  in one side of the angle bar fence  100  and then thru a fence slot  51  in the top plate. The fence slot  51  is cut perpendicular to the bedways so that the fence  100  can be adjusted to accommodate the dimensions of the base of whatever router  80  (or other hand tool) is used. 
     Optionally, an aluminum angle, for instance, stop plate  22  in the front and the back of the top plate (or vice versa) is secured to the top plate  21  by machine screws or other connector  101 . The stop plate  22  has a stop plate slot  120  in it parallel to the bedways of the lathe  130  to allow it to be set in any position to control and limit the path of the router  80  (or other hand tool). A curved fence may be used to effect a curve design into the workpiece  90  if desired. 
     The primary requirements for successful use of versions of the invention are the design parameters set by the lathe equipment manufacturer. These requirements may vary from one particular lathe equipment manufacturer to another. Versions of the invention may be used with other hand tools (wood burner, saw, drill, etc.) to allow one skilled in the art to obtain different effects on the workpiece. A typical table mounted lathe  130  suitable for use with versions of the device is shown in  FIGS. 11, 12, 13, 14, 15, 16   17  and  18 . 
     As shown in  FIGS. 12, 14, 15, 16, 17 and 18 , to use the invention in this embodiment, one skilled in the art would place a version of the device to the bedways of the lathe  130  with the center slot  70  in the top plate  21  parallel to the bedways. A router  80 , for example, is positioned on the top plate  21  with its bit  81  protruding thru the center slot  70 . The router  80  can be a fixed or plunge type of virtually any size or brand. Any router bit  81  can be used to create the design on the stationary workpiece  90  that the user desires. 
     The workpiece  90  (such as a bowl, plate, platter, spindle, as examples) is mounted on the lathe  130  using a chuck, faceplate or any other method supported by the lathe. The workpiece  90  can be mounted on the headstock alone or between the headstock and tail stock. The device may be releasbly attached to the lathe  130  with a clamp(s)  125  if desired. The device may also may be permanently attached to the lathe  130  via welding or other permanent means if desired. 
     The index feature (well known in the art) on the lathe  130  is used to assure evenly placed designs  160  on the workpiece  90 . As the router  80  is drawn along the top plate  21  of the device it routs the design  160  into the workpiece  90 . The router  80  is guided along the top plate  21  by the guide angle bar fence(s)  100 . The fence(s)  100  can be straight to create designs  160  parallel to the lathe  130  bedways or curved to create curved designs. The optional angle stop plate(s)  22  can be used to secure the router  80  in place so that if a plunge router is used rosette type designs can be created in the workpiece  90 . 
     As each design  160  is routed into the workpiece  90  the headstock is indexed to the next desired position, well known to one skilled in the art, in precise angles from zero degrees to 360 radial degrees. This allows any number of precisely and/or symmetrically placed designs  160  such as flutes, rosettes, scallops to be routed into the workpiece  90 . The design  160  can be placed on the surface of the workpiece  90  or can be cut all the way through the workpiece  90 . 
     The device can be mounted on the lathe  130  with the center slot  70  parallel to the lathe  130  bedways to create designs such as flutes parallel to the bedways. The device can also be rotated on so that it is at an angle to the bedways in order to create designs  160  on the workpiece  90  at the corresponding angle to the bedways. 
     The top plate  21  of the device can be adjusted at an angle, either positive or negative, to the bottom unit  10  by using the slots  50  in the legs  30  of the top plate  21 . This allows the creation of designs  160  on workpieces  90  that have angled or irregular sides. The device can be mounted in either direction (front, back or vice versa) on the longitudinal axis of lathe  130  so that that all its features can be utilized in either direction. The device will work with virtually any lathe  130  and any router  80 . The workpiece  90  can be made of wood or any other material that can be mounted on a lathe  130  and cut with router bits  81 . Other hand tools and bits may also be used. 
     The above-referenced list(s), option(s), function(s), instruction(s), component(s), application(s), interaction(s), item(s), product(s), good(s), group(s) and sub-group(s) are merely intended as illustration and examples, and are not intended by the inventor to in any way limit the addition, deletion or modification of any said list(s), option(s), function(s), instruction(s), component(s), application(s), interaction(s), item(s), product(s), good(s), group(s) and sub-group(s) as might be desirable or useful to someone skilled in the art. 
     As will be apparent to persons skilled in the art, such as a person in the lathe industry, wood or metal worker, lathe and/or jig designer, jig manufacturer or other similar-type individuals, various modifications and adaptations of the structure and method of use above-described will become readily apparent without departure from the spirit and scope of the invention, the scope of which is defined in the claims. Although the foregoing invention has been described in detail by way of illustration and example, it will be understood that the present invention is not limited to the particular description and specific embodiments described but may comprise any combination of the above elements and variations thereof, many of which will be obvious to those skilled in the art. Additionally, the acts and actions of fabricating, assembling, using, and maintaining the preferred embodiment of this invention is well known by those skilled in the art. The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiment is therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.