Abstract:
An injection moulding apparatus with mould mounting plates carrying mould tools and a lubricant pump supplying a plurality of consumers and at least one machine part movable by a hydraulic drive, wherein the energy supply of the hydraulic drive ( 10 ) is effected by the lubricant pump ( 20 ).

Description:
FIELD AND BACKGROUND OF THE INVENTION 
     The invention relates to an injection moulding apparatus with mould mounting plates carrying mould tools and a lubricant pump supplying a plurality of locations and at least one machine part movable by a hydraulic drive. 
     The invention relates to an injection moulding apparatus with mould mounting plates carrying mould tools and a lubricant pump supplying a plurality of locations and at least one machine part movable by a hydraulic drive. 
     In conventional injection moulding machines a central hydraulic pump is driven by an electric motor. The pressure fluid actuates piston-cylinder units for closing the mould, for maintaining a closure pressure, for opening the mould and for injecting the plasticised plastic material. It is only the plasticisation of the plastic material that is effected by a rotary movement, namely the rotary movement of the plasticising screw which is produced by a hydraulic motor driven by the hydraulic fluid. 
     Hydraulic drives seem to be the ideal drive technology for injection moulding machines if it is considered that in this case it is almost exclusively linear movements of a defined length that are executed, at the end of which typically a constant pressure (closing pressure, contact pressing pressure, holding pressure) is to be maintained. Nonetheless, fully electric injection moulding machines have become widespread over the last two decades, in regard to which it is not sufficient for the injection procedure to be implemented by a servomotor which can be well controlled. With regard to the avoidance of energy losses but in particular also contamination and disposal problems when connecting all moving parts of the machine to the central hydraulic pump, the described linear drives are implemented by three-phase motors, the rotary movement of which is converted into a linear movement again by spindles or the like. 
     If in accordance with those lines of argument the provision of a hydraulic motor in the injection moulding apparatus is relinquished, it is necessary at the present time to come to terms with the fact that an electric motor in itself is rather unsuitable for many tasks. That applies in particular where the drive produces a slight movement only after long intervals of time and moreover is to hold a high pressure. 
     SUMMARY OF THE INVENTION 
     The invention now starts out in terms of the consideration that even a so-called fully electrical machine cannot forego the lubrication of various bearing locations and for that purpose has a central lubricant pump from which lines lead to the individual bearing locations. This means that a system is available in such machines, which system provides a fluid under high pressure at any time. The invention provides that this system for energy supply is associated with a hydraulic drive of the injection moulding machine, in particular the fixing device for the mould tools. 
     In carrying out the concept of the invention it is in itself possible to operate the hydraulic drive, for example that of the clamping device for the mould tools, directly with the lubricant. As the experience in that respect is still slight, it is also possible to associate with the hydraulic drive its own fluid circuit which is put under pressure by way of the lubricant pump. In that way, the principle of the installation which is completely free from hydraulic fluid is admittedly mitigated somewhat, but the essential advantage of the fully electrical machine, namely foregoing its own hydraulic pump together with the associated lines and conduits, is maintained. 
     Details of the invention are described hereinafter by means of embodiments. 
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS 
     FIG. 1 diagrammatically shows a plan view of an injection moulding machine with a fixing device for mould tools, 
     FIG. 2 shows a section through half of a mould mounting plate and a mould tool with a fixing device at one side of the injection moulding machine, and 
     FIGS. 3 to  5  describe three various possibilities of operating the apparatus shown in FIGS. 1 to  3  by means of the lubricant pump of the system. 
    
    
     DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     Hereinafter only one respective clamping bolt  6  and the associated parts of a mould tool  3  and a mould mounting plate  1  are described, it will be appreciated that the other clamping bolts  6  and the associated arresting devices on the same and on the opposite mould tool  3  and mould mounting plate  1  are of a similar configuration. 
     The other parts of the injection moulding machine such as for example injection nozzles, plastic material feed and closing mechanism will not be discussed in detail in the context of the description hereinafter. 
     In the injection moulding machine shown in FIG. 1 the mould mounting plates  1  are arranged in conventional manner on bars  2 . 
     The two mould mounting plates  1  carry mould tools  3 . One mould tool  3  is provided with a guide pin  4  which projects into a guide bore  5  in the other mould tool  3 . The guide pin  4  and the guide bore  5  provide for centering of the mould tools  3  in the closing plane and are therefore designed with a high degree of accuracy. 
     Each mould tool  3  is provided at its rear side with four clamping bolts  6 . The clamping bolts  6  project into corresponding holes  7  which in the embodiment illustrated are in the form of blind holes in the mould mounting plates  1 . 
     The clamping bolts  6  have radial holes  8  passing therethrough, the wall of which forms an inclined surface  8 ′ at the side remote from the mould tool  3 . 
     Mounted in the mould mounting plates  1  laterally of the holes  7  and in parallel relationship with the mould separation plane are wedge-shaped sliders  9  of the arresting device which are disposed in openings  17  in the mould mounting plates  1 . The openings  17  are open at the sides of the mould mounting plates  1 . The wedge-shaped sliders are acted upon by drives  10  which are in the form of piston-cylinder units and, when the mould tools  3  are mounted, latch into the holes  8  in the clamping bolts  6 . 
     It is now to be noted that the sliders  9  are in the closed position, that is to say in the holes  8  in the clamping bolts  6 , throughout the entire operation of the injection moulding machine, and are constantly under pressure from the hydraulic side, that is to say the piston of the hydraulic cylinder unit  10  is constantly under pressure and therefore presses against the associated slider  9  of the arresting device. 
     FIGS. 3 to  5  show three different ways of actuating and controlling the hydraulic drive  10  in FIG.  2 . 
     What is common to all embodiments is the use of a lubricant pump  20  which is intermittently driven by a motor  24  and supplies lubricant to lubricant locations within the apparatus. In the normal position of the valve  25 , as shown in the drawings, the pump serves to supply lubricant locations  23  with lubricant from the tank  27 . 
     By actuation of the valve  25  in FIG. 3, the flow of lubricant can be passed by way of the check valve  31  to the hydraulic drive  10 , at a pressure which is limited by the pressure relief valve  30 . In this respect the direction of movement of the drive is determined by the control slider  28  and the pressure in the cylinders of the drive  10  is monitored by the pressure detector  29 . 
     The embodiment of FIG. 4 differs from that shown in FIG. 3 in particular by the arrangement of the pressure storage device  21  which makes it possible to bring the motor  24  to a halt while the sole function of the drive  10  is to hold a minimum pressure. In addition the control slider  28  is so designed that it forms a differential circuit and thus permits a fast piston movement. 
     While in the embodiments of FIGS. 3 and 4 the lubricant actuates the drive  10 , in the embodiment of FIG. 5 the drive  10  is provided with its own hydraulic circuit which includes the tank  32 . The supply to that circuit by a central hydraulic pump can in turn be avoided by the lubricant pump  20  displacing the piston  22  against the pressure of a return spring and charging up the pressure storage device  21  of the hydraulic fluid.