Abstract:
A pop-up-sprinkler housing has a cap sleeve (1) that slides adjustably into a base sleeve (2) having a base plate (3) with a fluid conveyance (4) that screws onto underground sprinkler plumbing (10) and into sprinkler shafts (8). A housing cap (11) on top of the cap sleeve has a sprinkler-shaft aperture (12) that is sized and shaped to allow ingress and egress of pop-up portions (13) of select sprinkler shafts and has cap-sleeve shoulders (14) that extend over the base sleeve and a support surface (15). Threaded fasteners are provided for attaching the fluid conveyance to the sprinkler shafts and to the underground sprinkler plumbing. A plurality of sprinkler adapters 31 are provided for adaptation to different sizes and types of pop-up sprinklers.

Description:
BACKGROUND OF THE INVENTION 
     This invention relates to pop-up sprinklers and in particular to a housing for protection against intrusion of sand, dirt and debris into pipe threading, into underground pipes to which they connect and onto related sprinkler components when the sprinklers are repaired, replaced, removed for cold-weather-freeze protection or otherwise displaced. 
     Currently, pop-up sprinklers about 6-to-10 inches long and 11/2-to-21/2 inches in diameter are inserted into holes in ground to where they are pipe-threaded vertically onto underground pipe threads. When the sprinklers are removed for adjustment, repair, replacement or for cold-weather-freeze protection, sand, dirt and debris from sides of the holes and from around the holes falls in onto pipe threading, enters the pipe and often caves into the holes. In addition, some types of soil sticks to the sprinklers and makes their replacement in the holes difficult. Cleaning the holes out and cleaning the sprinklers off to put them back into the holes requires considerable time, effort, frustration and cost. There are no known means for solving this problem with the convenience, efficiency and effectiveness of this invention. 
     Examples of different but related means are described in the following patent documents. Japanese Patent Publication Number 06277566 A, filed by Chiaki, et al., described a cylindrical housing above the ground to fit over a rotating sprinkler that projected above ground surface. U.S. Pat. No. 5,213,262, issued to Violette, described a sprinkler-head guard with an annulus for containing ballast material around a sprinkler cylinder. U.S. Pat. No. 5,137,307, issued to Kinsey, described a single sleeve housing without length adjustment for covering a pop-up sprinkler head. U.S. Pat. No. 4,763,837, issued to Livneh, taught a water-release valve on a sprinkler head for preventing cold-weather freezing. U.S. Pat. No. 4,781,327, issued to Lawson, et al., taught a protective sleeve that was raised and lowered protectively by raising and lowering of a pop-up sprinkler head. U.S. Pat. No. 4,010,901, issued to Sheets, taught a pop-up sprinkler in a protective housing. U.S. Pat. No. 3,265,310, issued to Cohen, taught a protective cylinder positioned in ground around a sprinkler and having a removable lid. 
     SUMMARY OF THE INVENTION 
     In light of continuing need for improvement of sprinkler protection, objects of this invention are to provide a pop-up-sprinkler housing which: 
     Prevents sand, dirt and debris from caving into sprinkler holes and entering underground plumbing when pop-up sprinklers are removed for service, replacement or winter storage in freeze zones; and 
     Prevents contact of outside surfaces of pop-up sprinklers with sticky soil and other material that cause deterioration and obstruct movement of a pop-up-sprinkler shaft in and out of a hole in the ground for pop-up action and for servicing. 
     This invention accomplishes these and other objectives with a pop-up-sprinkler housing having a cap sleeve that slides adjustably into a base sleeve having a base plate with a fluid conveyance that screws onto underground sprinkler plumbing and into a sprinkler shaft. A housing cap on top of the cap sleeve has a sprinkler-shaft aperture that is sized and shaped to allow ingress and egress of pop-up portions of select sprinkler shafts and has cap-sleeve shoulders that extend over the base sleeve and a support surface. Thread fastener means are provided for attaching the fluid conveyance to the sprinkler shafts and to the underground sprinkler plumbing. 
     The above and other objects, features and advantages of the present invention should become even more readily apparent to those skilled in the art upon a reading of the following detailed description in conjunction with the drawings wherein there is shown and described illustrative embodiments of the invention. 
    
    
     BRIEF DESCRIPTION OF DRAWINGS 
     This invention is described by appended claims in relation to description of a preferred embodiment with reference to the following drawings which are described briefly as follows: 
     FIG. 1 is a partially cutaway elevation view; 
     FIG. 2 is a partially cutaway fragmentary top section with a sprinkler shaft removed for servicing or for winter storage and having a protective cap; 
     FIG. 3 is a partially cutaway fragmentary pipe-attachment section with an affixed pipe nipple for attachment to underground sprinkler plumbing and to a pop-up-sprinkler shaft; 
     FIG. 4 is a partially cutaway fragmentary pipe-attachment section showing a pipe nipple affixed with straight-thread fastener nuts on straight threads inwardly from pipe threads for attachment to underground sprinkler plumbing; 
     FIG. 5 is a partially cutaway fragmentary pipe-attachment section showing a pipe nipple affixed with set-screw sleeves inwardly from pipe threads for attachment to underground sprinkler plumbing; 
     FIG. 6 is a partially cutaway fragmentary pipe-attachment section showing a combination pipe nipple for attachment to underground sprinkler plumbing; 
     FIG. 7 is a partially cutaway fragmentary portion of a top portion of a sprinkler shaft being retained by a third of a plurality of sprinkler adapters that are attachable with a snap type of quick disconnect; 
     FIG. 8 is an exploded fragmentary portion of the FIG. 7 snap type of quick disconnect in assembly succession; 
     FIG. 9 is a top view of one of a plurality of sprinkler adapters having a leaf-thread type of quick disconnect; 
     FIG. 10 is a partially cutaway side view of the FIG. 9 illustration; 
     FIG. 11 is a partially cutaway side view of a cap-sleeve shoulder having a leaf-thread type of quick disconnect; and 
     FIG. 12 is a partially cutaway fragmentary portion of a top portion of a sprinkler shaft being retained by a third of a plurality of sprinkler adapters that are attachable with a leaf-thread type of quick disconnect. 
    
    
     DESCRIPTION OF PREFERRED EMBODIMENT 
     For purposes of describing the preferred embodiment, the terminology used in reference to the numbered components in the drawings is as follows: 
     
         ______________________________________1.              Cap sleeve2.              Base sleeve3.              Base plate4.              Fluid conveyance5.              Pipe-attachment portion6.              Sprinkler-attachment portion7.              Top machine threads8.              Sprinkler shaft9.              Bottom machine threads10.             Underground sprinkler           plumbing11.             Housing cap12.             Sprinkler aperture13.             Pop-up portions14.             Cap-sleeve shoulder15.             Top surface16.             Sprinkler-irrigation surface17.             Drain orifice18.             Attachment sleeve19.             Circumferential step20.             Step cap21.             Straight-thread nuts22.             Straight threads23.             Set-screw sleeves24.             Set screws25.             Pipe nipple26.             First reducer pipe nipple27.             First connector sleeve28.             Second connector sleeve29.             Second reducer pipe nipple30.             Pipe sleeve nuts31.             Sprinkler adapters32.             Snap bosses33.             First walls34.             Snap receptacles35.             Second walls36.             Leaf threads37.             Circumferential-channel           threads38.             Thread-entry bays39.             Top channel walls40.             Pop-up-housing portion______________________________________ 
    
     Reference is made first to FIG. 1. A cap sleeve 1 has an outside periphery in sliding contact with an inside periphery of a base sleeve 2 with an open top end through which the cap sleeve 1 is inserted selectively into the base sleeve 2. A bottom end of the base sleeve 2 has a base plate 3. A fluid conveyance 4 attached centrally to the base plate 3 has a pipe-attachment portion 5 extended linearly downward from a bottom surface of the base plate 3 and a sprinkler-attachment portion 6 extended linearly upward from a top surface of the base plate 3. 
     The sprinkler-attachment portion 6 of the fluid conveyance 4 has top machine threads 7 onto which select types and sizes of sprinkler shafts 8 can be screwed. The pipe-attachment portion 5 of the fluid conveyance 4 has bottom machine threads 9 that can be screwed into underground sprinkler plumbing 10. 
     A top end of the cap sleeve 1 has a housing cap 11 with a sprinkler aperture 12 that is sized and positioned centrally in the housing cap 11 to allow ingress and egress of pop-up portions 13 of the sprinkler shafts 8. A cap-sleeve shoulder 14 is extended outward radially from the cap sleeve 1 for arresting excessive entry of the cap sleeve 1 into the base sleeve 2 by positioning the cap-sleeve shoulder 14 on a select top surface 15 of an area at a desired height in relationship to a targeted sprinkler-irrigation surface 16 that is represented by vertical lines to indicate lawn and other irrigable vegetation. 
     The base plate 3 can have at least one drain orifice 17 to allow underground escape of residual water. 
     The housing cap 11 can be attached detachably to the cap sleeve 1 with attachment sleeves 18 or other means. This allows use of housing caps 11 having different sizes and shapes of sprinkler apertures 12 for different sizes and types of pop-up sprinklers having different sizes and types of sprinkler shafts 8 or substitutional equivalents thereof. Sizes and shapes of the cap sleeve 1 and the base sleeve 2 also can be adjusted to different types, sizes and shapes of pop-up sprinklers. With a wide selection of sizes of sprinkler apertures 12 for a selection of sizes of cap sleeves 1 and base sleeves 2, this pop-up-sprinkler housing is highly adaptable to different types and sizes of pop-up sprinklers. 
     The underground sprinkler plumbing 10 generally is made of PVC but can be metallic. Although PVC is a preferred material for construction of this invention and for underground sprinkler plumbing 10, other types of materials are foreseeable and intended within the scope of this invention. 
     Referring to FIG. 2, the housing cap 11 can have a circumferential step 19 positioned circumferentially external to the sprinkler aperture 12. The circumferential step 19 has multiple uses. It allows convenient construction for different sizes of sprinkler apertures 12 with an otherwise single size range of housing caps 11. It also provides a base with a housing for receiving and supporting a step cap 20 to close the sprinkler aperture 12 when a pop-up sprinkler or portions of it may be removed for servicing or winter storage in freeze zones. 
     Referring to FIGS. 3-6, the fluid conveyance 4 can be attached to the base plate 3 with various means. All provide a sprinkler-attachment portion 6 projected upwardly and a pipe-attachment portion 5 extended downwardly. 
     FIG. 3 depicts a pipe-attachment portion 5 and a sprinkler-attachment portion 6 constructed integrally with the base plate 3. 
     FIG. 4 depicts a pipe-attachment portion 5 and a sprinkler-attachment portion 6 fastened to the base plate 3 with straight-thread nuts 21 on straight threads 22 inward linearly from pipe-nipple threads. The fluid conveyance 4 for this embodiment is a pipe nipple having pipe threads on opposite ends and straight threads 22 on a center portion with a slightly larger diameter for the straight-thread nuts 21. 
     FIG. 5 depicts a pipe-attachment portion 5 and a sprinkler-attachment portion 6 fastened to the base plate 3 with set-screw sleeves 23 having set screws 24 engaging a pipe nipple 25 internally from pipe-nipple threads. The fluid conveyance 4 for this embodiment is a pipe nipple 25 having pipe threads on opposite ends and preferably no threads in a center portion. 
     FIG. 6 depicts a built-up combination of conventional pipe connectors for construction of the fluid conveyance 4. It has a pipe-attachment portion 5 and a sprinkler-attachment portion 6 fastened to the base plate 3 with a built-up combination of conventional pipe connectors or fittings available in consumer markets. A first reducer pipe nipple 26 has a minor diameter with pipe threads that screw into the underground sprinkler plumbing 10 and a major diameter with threads that screw into internal threads on a first connector sleeve 27. Screwed into internal threads of an opposite end of the first connector sleeve 27 is a second connector sleeve 28 that has internal threads into which threads on a minor diameter of a second reducer pipe nipple 29 are screwed. A major diameter of the second reducer pipe nipple 29 is screwed into internal threads of the sprinkler shaft 8. 
     Referring further to FIGS. 1 and 5, another built-up combination using conventional components to construct a fluid conveyance 4 is a pipe nipple 25 shown in FIG. 1 having slightly enlarged pipe-sleeve nuts 30 engaging opposite surfaces of the base plate 3. 
     Other built-up combinations of conventional pipe connectors are foreseeable for constructing the fluid conveyance 4 on opposite sides of the base plate 3 for fluid communication intermediate the underground sprinkler plumbing 10 and the sprinkler shaft 8. 
     Referring to FIGS. 7-8, a plurality of sprinkler adapters 31 can be attached telescopically to the cap-sleeve shoulder 14 directly as depicted or indirectly through the housing cap 11 described in relation to FIG. 1. The sprinkler adapters 31 can be joined together and joined to the cap-sleeve shoulder 14 with a selection of fastener or joining means. Preferably, the joining means is a form of quick-disconnect. The quick-disconnect can be a snap type having snap bosses 32 in first walls 33 and snap receptacles 34 in second walls 35 of telescopic sections of the sprinkler adapters 31. First walls 33 can be adapter sleeves of the sprinkler adapters 31 and second walls 35 can be adapter bases as depicted or vice versa. The snap receptacles 34 are preferably quarter-circle channels positioned as shown and extended full-circle circumferentially to avoid need for lining up snap bosses 32 with snap receptacles 34. The snap bosses 32, however, are preferably quarter-spherical protrusions in order to impart inwardly bending pressure on only a relatively small portion of first walls 33. Different proportions also can be employed. 
     Referring to FIGS. 9-12, the quick-disconnect can be a leaf-thread type having leaf threads 36 extended outward radially from outside peripheries of first walls 33 of the sprinkler adapters 31, circumferential-channel threads 37 extended outward radially from inside peripheries of second walls 35 of the sprinkler adapters 31 and thread-entry bays 38 in top channel walls 39 of the circumferential-channel threads 37. The circumferential-channel threads 37 can be but need not be inclined or helical for a portion of a circular or arcuate extension in inside peripheries of the second walls 35 of the sprinkler adapters 31. 
     Inside peripheries of the sprinkler adapters 31 are sized, shaped and positioned to engage outside peripheries of pop-up-housing portions 40 of sprinkler shafts 8 described in relation to FIG. 1 as shown. 
     To use the snap type of quick-disconnect, sprinkler adapters 31 are merely positioned in telescopic relationship and pushed together linearly for attachment or pulled apart linearly for detachment. To use the leaf-thread type of quick-disconnect, sprinkler adapters 31 are positioned in telescopic relationship with leaf threads 36 in line circumferentially with thread-entry bays 38, pushed together linearly and then turned a portion of a revolution. To detach the leaf-thread type of quick-disconnect, the sprinkler adapters 31 are turned back the same portion of a revolution and pulled apart linearly. 
     A new and useful pop-up-sprinkler housing having been described, all such foreseeable modifications, adaptations, substitutions of equivalents, mathematical possibilities of combinations of parts, pluralities of parts, applications and forms thereof as described by the following claims and not precluded by prior art are included in this invention.