Abstract:
A repair device and method comprising a canister having an internal cavity, an input connecting valve, an output connecting valve, and an output hose for purposes of inflating a pneumatic device such as a flat tire. The utility of this device is as a readily available bridge to connect a deflated tire with any available air source such as an inflated tire. A sealing mixture may be stored in the internal cavity of the canister for injection into a leaking or flat tire to effect repairs by sealing any leaks. When attached between an inflated tire and a flat tire, the sealing mixture is injected into the flat tire by the pressure of the inflated tire and the flat tire may then be inflated.

Description:
TECHNICAL FIELD 
       [0001]    This invention relates to portable and reusable tire inflator products and methods for inflating and sealing tires and other pneumatic systems. 
       BACKGROUND 
       [0002]    Various small portable devices are currently available for use by motorists to internally seal and inflate pneumatic tires that have lost air due to puncture or leak. These devices typically consist of canisters of pressurized propellant gas and tire sealant which are removably connected to an inflation valve of a tire. Such devices are subject to several well-known limitations and disadvantages. 
         [0003]    Prior art devices sought to maximize the convenience of their use and storage by minimizing their size. This has resulted in devices which store their contents at extremely high pressure, and which present a safety hazard. These high-pressure devices are susceptible to high temperatures, and therefore may burst and cause injury when left in extreme environments, such as a car on a hot summer day. 
         [0004]    Other prior art devices sought to reduce the risk of injury by lowering the internal pressure and/or increasing the size of the canisters. This results in a less convenient device that is heavier and bulkier and/or one that carries less gas. Lower pressure canisters often are unable to fully inflate a flat tire. Other devices increase the gas content of canisters by removing sealing mixture to allow for more expanding gas. This results in reduced puncture or leak sealing effectiveness. 
         [0005]    Another problem with prior art devices is their reliance on hazardous propellant gasses. Historically, ozone-depleting gasses were frequently used due to their high rate of expansion. Modernly, highly flammable propellants, such as methane and butane, are often used. Non-combustible propellant gasses may also be used, but yield lower expansion, and therefore often fail to provide enough gas to inflate a standard tire. Each of these propellant gasses have undesirable properties which make their use disadvantageous. 
         [0006]    One prior art device, the Jaksa device (U.S. Pat. No. 5,908,145), teaches of an apparatus similar to the present invention. The Jaksa device, however, has numerous design flaws which limit its usefulness. First, the Jaksa device is simply a “tire sealant dispensing apparatus.” Thus, it is designed and useful only for the injection of tire sealant, and does not contemplate inflation of a flat tire. Second, the claimed purpose of the Jaksa device is to inject sealant into a tire to prevent future blowouts and punctures. The device is not intended to be used on a tire which has already experienced a blowout or puncture. The device does not provide or allow for air to inflate a flat tire. 
         [0007]    Significantly, the Jaksa device is only usable at angles between horizontal and vertical; but not at angles which are purely horizontal and purely vertical. The present invention differs from the Jaksa device because it is specifically adapted to be used at a purely vertical angle. 
         [0008]    Several prior art devices, the Crowley device (U.S. Pat. No. 4,653,550), the Vitack device (U.S. Pat. No. 3,934,622), and the Wells device (U.S. Pat. No. 5,765,601), contemplate storing compressed gas within the devices themselves. Inherent within these devices is the danger of explosion which accompanies storing contents at high pressure. These devices operate in contrast to the present invention which does not store its contents at high pressure. Rather, the present invention merely operates as a conduit, conducting compressed gas directly from an air source to a deflated device. 
         [0009]    One prior art device, the Boetger device (U.S. Pat. No. 4,489,885) similarly operate as a mere conduit between an air source and a deflated device, but the Boetger device differs from the present invention because it does not incorporate a tire sealing mixture. The Boetger device operates merely to inflate a deflated device, and not to inflate and repair it, as does the present invention. 
         [0010]    In view of the forgoing it is evident a need exists for a new product and method for effecting repair of tires and providing for inflation of tires and other pneumatic systems. 
       SUMMARY 
       [0011]    An embodiment of the disclosure provides a bottle-shaped canister with a top, a base, and an internal cavity containing a sealant solution. An inlet port is disposed at the top and an outlet port is disposed at the base. The base is adapted to support the bottle-shaped canister at a purely vertical angle when it is placed upon any surface. An input connecting valve is attached to said inlet port, and an output hose, having a first end and a second end, is attached by its first end to said outlet port. An output connecting valve is disposed at said second end of said output hose. 
         [0012]    In accordance with example implementations, a deflated device may be inflated by injecting the sealant solution into the deflated device, and filling it with air. The bottle-shaped canister itself may not be pressurized, but rather an external air source provides positive pressure to inject the sealant solution and inflate the device. The external air source can be removably attached to the input connecting valve, while the deflated device is removably attached to the output connecting device. 
         [0013]    Canister(s) of compressed air and/or an air compressor may be utilized as air sources, but air sources such as other inflated tires may be used as well. 
         [0014]    The present invention is reusable, in contrast to prior art devices which are strictly disposable. Although the device may be manufactured cheaply enough to be used in a disposable manner, the present invention contemplates multiple uses. After an initial use, the container may be re-filled with additional sealant mixture for future uses. This provides for minimal waste, thus benefiting the environment. 
         [0015]    Numerous benefits are realized by the present invention. One benefit is safe storage. The sealing mixture may be stored at low pressure, and is not susceptible to explosion when heated. Another benefit is reusability. Once the sealing mixture has been expelled from the canister, the invention may be refilled and reused. Another benefit is the wide availability of potential air sources. Any tire from a vehicle, including the spare or even tires from a second vehicle, may be used to provide air to a flat tire. 
         [0016]    Other advantages include but are not limited to: The invention may be reused with or without sealing mixture yielding a useful product even after the sealing mixture has been depleted; the invention provides a small and lightweight device for tire repair and re-inflation; the invention provides an environmentally friendly emergency repair device; and an emergency repair device with long term secondary uses. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0017]    Preferred embodiments of the disclosure are described below with reference to the following accompanying drawings. 
           [0018]      FIG. 1  is a frontal view illustrating the design features of the present invention. 
           [0019]      FIG. 2  is a perspective view illustrating the use of the invention as applied between two tires of a vehicle. 
           [0020]      FIGS. 3 and 3A  is an inflation apparatus according to an embodiment. 
           [0021]      FIG. 4  is an inflation apparatus according to an embodiment. 
       
    
    
     DESCRIPTION 
       [0022]    Inflation apparatuses and methods will be described with reference to  FIGS. 1-4 . Referring first to  FIG. 1  an inflation apparatus  10  according to an embodiment is depicted. Apparatus  10  includes embodiment a reservoir  11  defined by a housing  12 . Apparatus  10  can have an inlet port  14 , and an outlet port  18 . A hose  20  may be irreversibly coupled to port  18  and include an output connecting valve  22 . An input valve  16  may be attached to the canister housing  12  at the inlet port  14 . 
         [0023]    Reservoir  11  may be constructed of a metal such as an aluminum or a plastic such as a polybutylene for example. In accordance with example implementations, port  18  can extend and be coupled proximate a base  13  of apparatus  10  forming a separate conduit extending to reservoir  11 . According to one aspect, port  14  can be associated with a top  15  of apparatus  10  and can be configured to receive a liquid sealant material such as a tire sealant. 
         [0024]    Apparatus  10  can be configured for inflating a deflated pneumatic device. Apparatus  10  can be a bottle-shaped canister having a top, a base, and an internal cavity. The base can be adapted to sit upon a plane and support said bottle-shaped canister at a substantially vertical angle and perpendicular to said plane, for example. The bottle-shaped canister can be constructed of a substantially rigid material or semi-rigid flexible material. 
         [0025]    The inlet port can be disposed at the top, and an outlet port can be disposed at the base. The apparatus can also include an input connecting valve attached to said bottle-shaped canister at said inlet port, and an output hose having a first end and a second end, with the first end of said output hose being attached to said bottle-shaped canister at the outlet port. The output hose is comprised of a substantially flexible material. The output hose may be removably attached to said canister at said outlet port. The second end of the output hose end may be attached to an output connecting valve, for example. 
         [0026]    The apparatus may further be coupled to a compressed gas source attached at the input connecting valve, with the compressed gas source comprising a volume of gas sufficient to inflate said deflated device. The input connecting valve may be removably attached to said canister. The compressed gas source can be removably attached to said input connecting valve. 
         [0027]    In accordance with some implementations, the output connecting valve may be attached to a deflated pneumatic device. The output connecting valve may be removably attached to a deflated pneumatic device specially adapted to be operative between two or more automotive type tires 
         [0028]    In accordance with alternative embodiments and with reference to  FIGS. 2 and 3 , apparatus  30  is shown that includes a reservoir  32  defined by an exterior housing  34 . Reservoir  32  can have openings  36  and  38  for example within the exterior of the housing the openings defined respectively by nipples  40  and  42  recessed within the exterior of housing  34 . Apparatus  30  can further include an interior wall  44  defining an output chamber  48  and an input chamber  50  within reservoir  32 , interior wall  44  and exterior housing  34  defining an opening  52  between the chambers  48  and  50 . The housing of the reservoir defines a base  54  as well as a top  56 . According to example implementations, opening  52  can be defined by wall  44  and base  54 . 
         [0029]    In accordance with example implementations, apparatus  30  can contain a sealant solution  58  within reservoir  32  and extending between chambers  48  and  50  via opening  52 . Solution  58  can completely fill opening  52  between chambers  48  and  50 , for example. 
         [0030]    The sealant solution may be any sealing material or combinations of sealing materials, including rubber based sealant or acrylic latex materials, such as commonly used in the relevant art. 
         [0031]    In accordance with another aspect of the disclosure, reservoir housing  34  can further define at least one flange  60 . Flange  60  can form all or part of base  54 , for example. In accordance with other aspects, housing  34  can define two flanges  60  and  62  with flange  62  associated or forming all or substantially all of top  56 . 
         [0032]    Referring to  FIG. 2A , nipple  42  can define opening  38  and both opening  38  and nipple  42  can be recessed within the outer wall of flange  62  for example. In accordance with example implementations, this may prevent nipple  42  from being damaged during transport or use. Nipple  42  as well as all other nipples of the apparatus can be configured to irreversibly couple with tubing or reversibly couple with tubing for example via the configuration with barbs or humps to engage tubing. In accordance with example embodiments, apparatus  30  can include caps configured to at least partially close the recess around the nipples and engage the openings to prevent sealant solution from exiting the reservoir. One or both of the openings can be configured with caps in this fashion. 
         [0033]    Referring to  FIG. 2B , one cross section according to an embodiment is depicted showing wall  44  between chambers  48  and  50  bound by housing  34 . 
         [0034]    Referring to  FIG. 3 , in the two flange configuration, housing  34  can define a spool and the spool can be configured to receive tubing, for example. The set of coiled tubing can include at least two separate lengths of tubing for example, one length configured to be coupled to inlet port  36  and the other length configured to be coupled to outlet port  38 . Wherein caps may be removed from the respective ports, if present, the respective lengths of tubing attached and the respective ends the tubing coupled with the respective inflated and deflated assemblies to facilitate inflation of the deflated assembly. 
         [0035]    The input and output connecting valves may be any type commonly used on relevant art pneumatic devices such as push on type valves, thumb-lock valves, or any other valve assembly including screw on, locking, or needle assemblies adapted for attachment to the valve stems commonly found on automobile tires and other pneumatic devices. Output connecting valve can be a lever-action thumb-lock valve assembly, while the input connecting valve can be a Schrader-type valve, for example. The input connecting valve may be removably attached to the canister by means of a threaded sleeve. 
         [0036]    The bottle-shaped canister can have an internal cavity large enough to hold an amount of sealing mixture sufficient to seal a standard automobile tire. The canister may be constructed of either lightweight or heavyweight material, such as plastic or other suitable material, and it may be either substantially rigid or flexible. The canister should be strong enough to withstand the pressure exerted by the external air source. High-pressure systems of 180 psi or greater may be built, however common uses for automobiles allow for lower pressure systems. 
         [0037]    The output hose can be flexible, for example, and able to withstand the pressure exerted by the external air source. Any plastic, vinyl multi-layer or rubber type hose with the capacity to hold sufficient pressures, usually greater than 26 psi, may be used. 
         [0038]    As an example, inflation methods can include inflating a deflated pneumatic device by connecting said deflated pneumatic device to a compressed gas source by means of a device having a bottle-shaped canister having a top, a base, and an internal cavity. The base can be adapted to sit upon a plane and support said bottle-shaped canister at a purely vertical angle and perpendicular to said plane. The device can have an inlet port disposed at said top, and an outlet port disposed at said base. The device can further have an input connecting valve attached to said bottle-shaped canister at said inlet port, an output hose having a first end and a second end, with the first end of said output hose being attached to said bottle-shaped canister at said outlet port, with the second end of said output hose end being attached to an output connecting valve. The device can include a compressed gas source attached at said input connecting valve, with the compressed gas source comprising a volume of gas sufficient to inflate said deflated device. The method can also include injecting a sealing mixture comprising a sealing material contained in said internal cavity of said bottle-shaped canister into the deflated pneumatic device. 
         [0039]      FIG. 4  depicts use of the invention between two tires of a vehicle. The invention is applied between a first tire acting as an air source  42  and a second tire needing air  40 . The first tire acting as an air source  42  is connected to the canister by means of an input hose  30 . The input hose  30  is removably attached to the first tire acting as an air source  30  at the inflation valve  32 , and is removably attached to the canister  10  at the input connecting valve  16 . An alternative air source  50  may be used in lieu of the first tire acting as an air source  42 . The second tire needing air  40  is connected to the canister by means of the output hose  20 . The output hose  20  is removably attached to the second tire needing air  40  at the output connecting valve  22 , and is removably attached to the canister  10  at the outlet port  18 .