Abstract:
An apparatus and a method for dispensing vehicle balancing weights are disclosed. The dispenser comprises a transport unit arranged below a cartridge for storing balancing weights. The transport unit moves a balancing weight from a selected section of the cartridge on a belt conveyor for further transporting the balancing weight to a handling device. The transport unit comprises a feeder, and a plurality of stack lifters for lifting a stack of balancing weights and allowing the feeder to push a selected balancing weight under the stack of other balancing weights towards the belt conveyor.

Description:
PRIORITY CLAIM 
       [0001]    This application is a continuation of pending International Application No. PCT/EP2013/054740 filed on Mar. 8, 2013, which designates the United States and claims priority from European Application No. 12160441.7 filed on Mar. 20, 2012, both of which are incorporated by reference in their entireties. 
     
    
     BACKGROUND OF THE INVENTION 
       [0002]    1. Field of the Invention 
         [0003]    The invention relates to methods and devices for dispensing weights used in vehicle ballasting applications, in particular for dispensing weights used in balancing automobile or other vehicle wheels. 
         [0004]    2. Description of Relevant Art 
         [0005]    In automotive wheel balancing, individual wheel balancing weights are applied to specific positions of a rim. Basically, two types of balancing weight are used. The first kind is a balancing weight which is attached by a clamp, as disclosed in the European patent EP 1 613 876 B1, while the second kind is fixed by means of a self-adhesive tape, as disclosed in U.S. Pat. No. 6,364,421 B1. 
         [0006]    Both kinds of balancing weights are available in a plurality of sizes, resulting in different weights. When balancing a vehicle wheel, the correct size of balancing weight is selected and attached to the rim. Most balancing weights are supplied as bulk material in boxes, from which the required number of weights is manually taken. 
         [0007]    This allows for a simple, comparatively cheap supply of balancing weights. The drawback is that the person who is taking the weights from the box may take a wrong weight, and therefore a further step of balancing is required. Furthermore, the process of taking the weights can hardly be automated. Therefore, other solutions as disclosed in WO 2008/103651 A1, using a continuous polymer tape, have been developed. This has the drawback that a solid balancing weight is significantly more robust and reliable than these continuous tapes. 
         [0008]    DE 27 45 858 A1 discloses an apparatus for dispensing of components from a cartridge by means of a transport unit and a belt conveyor. 
       SUMMARY OF THE INVENTION 
       [0009]    The embodiments are based on the object of providing an apparatus and a method for automatic dispensing vehicle balancing weights, or dispensing one or a plurality of weights adapted for a required balancing task. The weights should be dispensed in such a way that they can be handled by an automatic handling system for applying the weights to a rim. 
         [0010]    In a an embodiment, at least one cartridge is attached to at least one transport unit for selecting individual weights from the cartridge and moving the selected weights to a belt conveyor in front of the drive unit. The at least one cartridge comprises a plurality of trays, wherein each tray can hold vehicle balancing weights. The trays may be designed to hold a plurality of different balancing weights. They furthermore may be adapted to specific sizes of balancing weights. The trays may have a visible and/or computer readable encoding of at least one of tray size, tray capacity, balancing weight size, quantity of balancing weights in the tray. This may be done by a printed code like a number, a bar code or an electronic code like a transponder or a memory chip which may be contacted by a microcontroller. Such an encoding may also be applied to the at least one cartridge. Furthermore, it is preferred, if each tray comprises at least one section, preferably at least two sections or a plurality of sections which may be suited for accommodating different balancing weights. Each section may contain a single stack or a plurality of stacks of balancing weights. Preferably there are successive stacks or section. 
         [0011]    The transport unit has at least one feeder for moving a selected balancing weight from a specific section of one of the trays to the belt conveyor. The feeder preferably performs a linear movement and preferably is driven by a linear drive. Furthermore, at least one stack lifter is provided for lifting a stack of balancing weights within a section of the trays. Preferably there is one stack lifter provided for each section. There may be no stack lifter at the sections being most distant from the belt conveyor for each feeder. These stack lifters are interacting with the feeder. The feeder is moving one selected balancing weight to the belt conveyor which is lying on a transport surface from a tray section. The balancing weights of the other sections which are not selected either are lifted by stack lifters above the feeder or are sliding on the feeder&#39;s surface and remain within their sections, so that they cannot be transported to the belt conveyor. The feeder may be operated in two different modes, which may be combined. In a first mode, the balancing weights are accessed sequential. Here, the feeder is pulled back from the belt conveyor with its end to a position behind the first section closest to the belt conveyor, but before the second section. When the feeder has reached this position, the whole stack of balancing weights in the first section falls down so that the balancing weight at the bottom lies on a transport surface. Now, the feeder may be pushed forward, pushing the bottom balancing weight towards the belt conveyor, until the balancing weight falls on the belt conveyor. Then, the cycle is repeated again. If one section is empty, the procedure is repeated with the next section until all sections are empty. In a different embodiment of the feeder, the feeder may have an opening suited for accommodating one balancing weight. In this embodiment, the feeder is also pulled back from the belt conveyor until the balancing weight at the bottom of the first section closest to the belt conveyor can fall into this opening. Then, the direction of the feeder is reverted towards the belt conveyor and the balancing weight is transported to the belt conveyor. After all balancing weights of the first section have been transported to the belt conveyor, the feeder moves until it reaches the next section containing balancing weights, which may be the second section, and repeats the same procedure as before. In this way, one section after the other may be emptied. This mode of operation even works without stack lifters. Therefore, according to a simplified embodiment, only a feeder is provided for transporting the balancing weights from the at least one cartridge to the belt conveyor. In this case, the balancing weights are sliding on the surface of the feeder. Therefore, it is further preferred, if the feeder has a surface with a low friction coefficient, which preferably may be achieved by some low friction coating like PTFE. 
         [0012]    In a second operating mode, the balancing weights are retrieved from any selected section. This may be useful to select different types of balancing weights like different colors. There is at least one stack lifter which is interacting with the feeder. Preferably, the stack lifters lift up all stacks in sections which are not the selected one. If, for example, the second section is selected, it is preferred, if the stack lifters lift the stack of balancing weights in the first, third, and all consecutive sections up, so that the feeder can be moved without transporting and preferably without touching any one of the balancing weights of these sections. Only the stack lifter of the selected second section remains inactive, therefore allowing the balancing weights of the second stack to fall down to the transport surface after the feeder has been pulled back sufficiently. If the feeder is pushed forward towards the belt conveyor with the selected balancing weight, it has to pass other not selected sections, like the first section in this example. Before passing such sections, the stack lifter must lift the stack in such sections. In an alternative embodiment, the stack may be lifted all the time. In this in the above example, preferably, the stack lifter of the first section has to lift the stack as soon as the selected balancing weight moves below the first stack and therefore can bear the load of the stack of balancing weights. By using this mode, any kind of balancing weights may be transported. It is not necessary to have shapes of balancing weights which allow sliding of stacked balancing weights against each other, as the balancing weights are held and guided by the stack lifter, the feeder and the latch. 
         [0013]    In a further embodiment, an additional latch is provided which prevents the balancing weights falling down after a stack lifter has been retracted. The latch may be closed locking a stack in its position, until this stack is selected again. 
         [0014]    As disclosed, any section of a tray may be selected for delivering a balancing weight to the belt conveyor. In a first embodiment, all sections of a tray may contain the same size of balancing weights, although it is also possible to use different sizes of balancing weights within different sections of the same tray. Furthermore, it may be possible to use different sections with different colors and/or design of balancing weights, preferably of the same size. 
         [0015]    In a further preferred embodiment, there is at least one conveyor sidewall at at least one side of the belt conveyor, preventing balancing weights on the belt conveyor to leave the belt conveyor. Furthermore, the sidewalls may be designed to align the balancing weights transported on the belt conveyor. The conveyor sidewalls may further be dynamically adjustable by a drive to bring the transported balancing weight into a specific position at the belt conveyor. 
         [0016]    In a further embodiment, at least one sensor is provided for detecting, whether at least one balancing weight is available in a section of the cartridge. This allows for control of selection of individual weights. 
         [0017]    By using the apparatus disclosed herein, balancing weights may be selected and delivered with a comparatively high speed. Furthermore, by using multiple cartridges and/or trays in parallel, containing the same type of balancing weight, the speed of deliverance, which may be limited by mass inertia, specifically of the stacks of balancing weights, may be increased. When a section of the cartridge has become empty, it may be continuously refilled during operation without affecting operation. In an alternative embodiment, individual sections, trays, or cartridges may be replaced by refilled sections trays or cartridges. In a further embodiment, at least two sections, trays, or cartridges may be used in parallel to the same belt conveyor, while one is in operation, and the other is being replaced or being refilled. 
         [0018]    A further embodiment relates to a method for dispensing vehicle balancing weights. The method comprises at least the steps of providing balancing weights within a cartridge, preferably comprising at least one tray and further comprising at least one section containing at least one balancing weight. The further steps comprise of selecting at least one section and transporting by a transport unit the bottommost balancing weight of the section to a belt conveyor. A further step comprises transporting the selected balancing weight by the belt conveyor to at least one chute or tray. In a further optional step, a selected tray of a plurality of trays may be moved into a position relative to the belt conveyor. In a next step the balancing weight transported on the belt conveyor is transported into the tray. 
         [0019]    In a further embodiment, there may be at least one tray at the end of the belt conveyor. The at least one tray may be fed by a chute; it may be part of a chute or may contain a chute. In a preferred embodiment, a plurality of trays which is moveable against the belt conveyor is arranged at the end of the belt conveyor, allowing to select at least one of the trays, where an individual balancing weight is delivered. This allows for commissioning of a plurality of balancing weights which are required for a balancing task. 
         [0020]    In a further embodiment, the cartridge, the trays, or sections thereof are removable or exchangeable. 
         [0021]    Preferably, a belt conveyor is used to transfer at least one balancing weight from the transport unit to a handling device. This may be any automated system like an industrial robot. In specific cases, the balancing weights may also be manually handled. There may be any intermediate device like a chute or trays. 
         [0022]    In a further embodiment, a controller is provided for controlling the transport unit. The controller may receive as an input signal a parameter describing which type of balancing weight is desired or describing a specific section and/or tray and/or cartridge from which a balancing weight is desired. It may further supply a time at which the balancing weight should be delivered. The controller is then controlling the transport unit and preferably the belt conveyor in such a way, that the selected balancing weight is received at the end of the belt conveyor at the optionally specified time. Most preferably, the controller controls the feeder drives and the stack lift actuators, and the drives of the latches, as well as any further actuators. Furthermore, it evaluates signals from sensors, like the sensors for checking the availability of balancing weights in individual sections. It may furthermore evaluate signals from any further sensors. In addition, it may control the speed of the belt conveyor, and/or the position of trays. 
         [0023]    It is obvious that the embodiments disclosed herein are applicable to a broad variety of balancing weights like balancing weights which may be held by a clamp or clip or self-adhesive balancing weights. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0024]    In the following, the invention will be described by way of example, without limitation of the general inventive concept, on examples of embodiment and with reference to the drawings. 
           [0025]      FIG. 1  shows an apparatus for dispensing vehicle balancing weights. 
           [0026]      FIG. 2  shows the apparatus in a top view. 
           [0027]      FIG. 3  shows a cross-section of the apparatus. 
           [0028]      FIG. 4  shows a front view of the transport unit. 
           [0029]      FIG. 5  shows a top view of the feeder. 
           [0030]      FIG. 6  shows a different feeder. 
           [0031]      FIG. 7  shows the belt conveyor with a tube. 
           [0032]      FIG. 8  shows the belt conveyor with trays. 
           [0033]      FIG. 9  shows a second belt conveyor. 
       
    
    
       [0034]    While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that the drawings and detailed description thereto are not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present invention as defined by the appended claims. 
       DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
       [0035]    In  FIG. 1 , a preferred embodiment is shown. A belt conveyor  10  is provided for moving balancing weights from a cartridge  20  to a chute or at least one tray or any other device for further processing the balancing weights which may be attached to any one side of the belt conveyor. The belt conveyor  10  may have a conveyor pulley  11 , and it further may have a belt support  12 , which may increase stability on large lengths of the belt. Below the cartridge  20 , there is at least one transport unit  22  for transporting balancing weights from the cartridge to the belt conveyor. The cartridge  20  may comprise of at least one tray  31  to  37 . These trays may be filled with balancing weights  51  to  57 . In the individual trays, there may be different numbers, different sizes, different types, different colors, and different designs of balancing weights. 
         [0036]    In  FIG. 2 , a top view of the dispensing apparatus is shown. Here, a first cartridge  20  is shown on one side of the belt conveyor, and a second cartridge  21  at the other side. The belt conveyor  10  has conveyor sidewalls  13  and  14 , preventing balancing weights from falling off the belt conveyor. The cartridges have individual trays  31  to  37  which are further subdivided into sections  41  to  44 . Each tray may have an individual number of sections, although it is preferred to have the same number of sections. The cartridges may have a different number of trays and sections as shown herein. Furthermore there may be only one of the cartridges at one side of the belt conveyor. Alternatively there may be a higher number of cartridges. 
         [0037]    In  FIG. 3 , an embodiment is shown in a cross-section in detail. In the center, belt conveyor  10  is shown with conveyor sidewalls  13  and  14 . At both sides of the conveyor sidewalls, transport units  22  and  23  are shown. On top of the transport units are cartridges  20 ,  21 , showing sections  41  to  44  and containing balancing weights  51 . The main part of the transport unit are the feeders  60 ,  65 , which can be moved into directions  62 ,  67  by means of feeder drives  61 ,  66 . Furthermore, a plurality of stack lifters  81  to  84  associated with transport unit  22 , and stack lifters  85  to  88  associated with transport unit  23  are provided. These stack lifters may lift the stacks of balancing weights within the sections which are not selected. The stack lifters are operated by stack lift actuators  71  to  78 , which may for example be solenoids, electromagnetic, hydraulic or pneumatic drives. 
         [0038]    In  FIGS. 4   a ,  4   b  and  4   c , details of the operation of the stack lifter and the feeders in the transport unit are shown.  FIG. 4   a  shows the starting position, where stack lifters  81  are in an idle position. Balancing weights  51 ,  52 , and  53  are supported on a transport surface  80 . The latches  90  are also in an idle position.  FIG. 4   b  shows the next step of operation, when the stack lifters  81  are moved upwards, thereby lifting the stack of balancing weights one position up. Accordingly, now an open space of the height of at least one balancing weight is below the previously bottommost balancing weight  51 . In this Figure, balancing weight  58  belonging to a section behind the section shown can be seen. In an exemplary embodiment, this balancing weight is of a smaller size and therefore shorter than the balancing weights  51 ,  52 ,  53  in the front section. The next step of operation is shown in  FIG. 4   c . Here, stack lifters  81  are again brought into their idle position. To prevent the stack of balancing weights  51 ,  52 ,  53  from falling back to the transport surface  80 , latches  91  are brought into operation position, where guides  91  interact with the bottommost balancing weight  51 , thus keeping the whole stack in a lifted position and allowing balancing weight  58  to be moved along transport surface  80  by a feeder  60 ,  65  (not shown herein). 
         [0039]    Further details of the operation of the feeder are shown in  FIG. 5 . It shows a top view, in which the individual stack lifters  81 ,  82 ,  83 , belonging to different sections  41 ,  42 ,  43  are shown. They may lift individual balancing weights  51  as previously explained. Preferably, the feeder  60  is fork-shaped to allow movement even when the stack lifters  81 ,  82 ,  83  are in their operating position. Generally the number of stack lifters within a section may vary. Dependent of the type of balancing weight, there may be one stack lifter or even three or more stack lifters, which are operated synchronously. 
         [0040]    A further embodiment with an alternative feeder  60  is shown in  FIG. 6 . Herein, the feeder has a cut-out section  68  for holding balancing weight  51 . This allows for more precise transport and positioning of balancing weight  51 . 
         [0041]    In  FIG. 7 , a side view of the belt conveyor is shown. The belt conveyor may have a belt support  12  and a conveyor pulley  11  at its end. Furthermore, a chute  100  may be provided for transporting the balancing weight from the conveyor pulley. 
         [0042]    In  FIG. 8 , a top view of a belt conveyor  10  is shown. Preferably, there are at least one or two sidewalls  13 ,  14 , which preferably may be adjusted in a distance for aligning balancing weights  51  during transport by the belt conveyor. At the end of the belt conveyor, there may further be provided at least one, preferably a plurality of trays  101 ,  102 , which may be moved into the direction  103  for selecting an individual tray into which the balancing weight is transported. 
         [0043]    In  FIG. 9  a second belt conveyor is shown. It comprises a second belt  120 , second conveyor pulleys  121 ,  122  and a support  123 . This belt conveyor may be controlled independent of the first belt conveyor. Therefore it may be used as a platform for a handling device like an industrial robot to pick up a balancing weight. Here the second belt conveyor brings the balancing weight into the correct position for picking up, which may be dependent on weight size and type. At the same time the first belt conveyor may be running and transporting the next balancing weight. Of course the first belt conveyor may also be used to deliver a balancing weight to a position from which it can be picked up. By using two conveyors, transport over a longer distance between the cartridges, which also takes time can be separated from picking up and results in a significant increase of delivering speed and throughput. 
         [0044]    It will be appreciated to those skilled in the art having the benefit of this disclosure that this invention is believed to provide methods and devices for dispensing weights used in vehicle ballasting applications. Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the general manner of carrying out the invention. It is to be understood that the forms of the invention shown and described herein are to be taken as the presently preferred embodiments. Elements and materials may be substituted for those illustrated and described herein, parts and processes may be reversed, and certain features of the invention may be utilized independently, all as would be apparent to one skilled in the art after having the benefit of this description of the invention. Changes may be made in the elements described herein without departing from the spirit and scope of the invention as described in the following claims. 
       LIST OF REFERENCE NUMERALS 
       [0045]      10  belt conveyor 
         [0046]      11  conveyor pulley 
         [0047]      12  belt support 
         [0048]      13 ,  14  conveyor sidewalls 
         [0049]      20 ,  21  cartridge 
         [0050]      22 ,  23  transport unit 
         [0051]      31 - 37  trays 
         [0052]      41 - 44  sections 
         [0053]      51 - 57  balancing weights 
         [0054]      60 ,  65  feeder 
         [0055]      61 ,  66  feeder drive 
         [0056]      62 ,  67  feeder movement direction 
         [0057]      68  cut-out section 
         [0058]      71 - 78  stack lifter actuators 
         [0059]      80  transport surface 
         [0060]      81 - 88  stack lifters 
         [0061]      90  latch 
         [0062]      91  guide 
         [0063]      100  chute, tray 
         [0064]      101 ,  102  trays 
         [0065]      103  direction of movement of trays 
         [0066]      111 - 118  sensors 
         [0067]      120  second belt 
         [0068]      121 ,  122  second conveyor pulleys 
         [0069]      123  support