Abstract:
A separating Hole Saw with an off-center locking system is disclosed. The ability to rotate and release the top section, with its attached tapered pilot bit, from the circular saw blade allows for the ease of extraction of that pilot bit from the sawed material, while at the same time provides access to the top of that sawed material. This access offers easy removal of the material that remains within the cavity of the circular saw blade.

Description:
BACKGROUND OF TILE INVENTION 
       [0001]    Hole saws generally retain, within the cavity of the circular saw blade, that portion (core) of the material that the saw has penetrated. This core is usually difficult to remove due to the limited tolerances between the core and the saw blade, and between the core and the pilot bit; the latter extending through the center of the core and slightly past the toothed end of the saw. This invention will provide a method for easy removal of that core. 
       SUMMARY OF TILE INVENTION 
       [0002]    The Hole Saw referenced here is of the basic design. That is, a circular Saw Blade with teeth cut into the lower portion and a Pilot Bit and Bit Shank attached to a planner surface on the other. However, this invention significantly improves on this basic design in that it incorporates a unique locking feature on the planner surface. This feature temporarily, but firmly, attaches the aforementioned planner surface to the Saw Blade; yet allows for the quick and easy removal of that surface after the saw has penetrated an object. Many times this penetrating action leaves the core of the penetrated object within the confines of the saw blade. By rotating (unlocking) the planner surface it can be lifted from the upper portion of the Saw Blade; extracting the Pilot Bit from and exposing the top surface of the core. The core will then either fall from the confines of the saw or can be pushed from the saw with the light pressure of the thumb or the tap of a hammer. 
     
    
     
         [0003]    Description of the drawings enclosed herewith is as follows: 
           [0004]      FIG. 1  is a plan view of the Hole Saw with the top Fan  7  removed, and 
           [0005]      FIG. 2  is its sectional view in elevation. 
           [0006]      FIG. 3  is a plan view of the Mandrel. 
           [0007]      FIG. 4  is its view in elevation and 
           [0008]      FIG. 5  its sectional view in elevation. 
           [0009]      FIG. 6  is a plan view of the Fan  7 , and 
           [0010]      FIG. 7  is its sectional view in elevation. 
           [0011]      FIG. 8  is a sequence of alternating plan and elevation views of one set of the fan locking device, resulting in a plan view of the locking device as it appears attached to one side of the top of the Hole Saw. 
           [0012]      FIG. 9  is a sectional view of the Hole Saw showing its Base Ring  9 , Base Ring Skirt  10  and locking device, Fan Stop  6  and Fan Guide  5 . 
           [0013]      FIG. 10  is a plan view of the Hole Saw, and 
           [0014]      FIG. 11  is its view in elevation. 
           [0015]      FIGS. 10 &amp; 12  is a plan view showing the Fan  7  in the unlocked position. 
           [0016]      FIG. 13  shows the Fan  7  in the locked position with a portion of the Fan Guide  5  depicted so as to show the locking feature provided by the Locking Indent  5   b  and the Locking Washer  14 . 
           [0017]      FIG. 14  shows a fragmentary plan view of all elements of the Hole Saw. 
           [0018]      FIG. 15  is a sectional view in elevation of the Hole Saw, showing all elements with the exception of the Set Screw  4   
       
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
       [0019]    The version of the invention discussed here includes:
         1 . A drill bit shank—Bit Shank.     2 . A six sided steel shaft center drilled for a drill bit shank—Hex Shank.     3 . A steel cylinder center drilled and threaded, then tapped for a setscrew on the side. The lower portion reduced in diameter and threaded, then a cavity drilled into its center—Collar.     4 . Set Screw.     5 . A bowed steel strip displaying an arc of approximately eighty-three degrees—Fan Guide.
           Beveled edge to  5  above— 5   a.      Arced indent at beveled end of  5  above—Locking Indent  5   b      
             6 . A bowed steel strip displaying an arc of approximately eighty-seven degrees—Fan Stop.
           Beveled edge to  6  above— 6   a.      
             7 . A rounded steel plate with diametrically opposed curved sides. Each side increasing approximately twenty three percent in radius along one hundred eighty degrees of its circumference—Fan.     8 . Circular steel disk—Fan Centering Disk.     9 . Steel ring with a large center opening—Base Ring.     10 . Skirt attached to the Base Ring—Base Ring Skirt.     11 . Tapered Pilot Bit—Pilot Bit.     12 . Circular steel saw blade—Saw Blade.     13 . Spacing between Fan Guide and Fan Stop—Clearance.     14 . Rubber washer—Locking Washer.     15 . Round head bolt—Washer Bolt.       
 
         [0038]    The invention consists of three primary units: Mandrel, Fan and Saw: 
         [0039]    Mandrel Unit,  FIGS. 3 ,  4  &amp;  5 : The lower portion of a steel cylinder is reduced in diameter and threaded. A large hole is drilled lengthwise into the center of the threaded section creating a cavity, A center-threaded hole is drilled into the top portion of the cylinder. A smaller hole, that will accept a Bit Shank  1 , is continued through the cylinder. To secure this Bit Shank  1 , a threaded hole is drilled into the side of the upper section of the cylinder and a Set Screw  4  is placed therein. This completes the manufacturing of the Collar  3 . A hole is drilled lengthwise through the center of a Hex Shank  2 . The lower portion of the Hex Shank  2  is threaded to fit into the top of the Collar  3 . The Hex Shank  2  is screwed into the top of the Collar  3 . The Bit Shank  1  of the Pilot Bit  11  is inserted through the center of the Collar  3  and Hex Shank  2  and is secured with a Setscrew  4 . 
         [0040]    Saw Unit,  FIG. 1&amp;2 : A steel disk is made into a ring with a large opening. A portion of the outer circumference of the ring is turned down ninety degrees to form a skirt, thereby creating the Base Ring  9  with its Base Ring Skirt  10 . A Saw Blade  12  is wrapped around and attached to the Base Ring Skirt  10 . A portion of the Saw Blade  12  will extend upward past the Base Ring  9 , a length necessary to contact the outer circumference of the Fan Stops  6  and Fan Guides  5 . 
         [0041]    The Fan Stops  6 , consisting of two bowed steel strips, slightly increasing in width along their lengths and beveled at the wide end  6   a,  are attached to the top of the Base Ring  9 . The Fan Guides  5 , consisting of two bowed steel strips slightly increasing in width along their lengths and beveled at the wide end  5   a,  are attached to the top of and slightly overlap the Fan Stops  6 . The outer circumferences of these strips lay along and are attached to the interior circumference of the upper portion of the Saw Blade  12 . A slight arced indentation, locking Indent  5   b,  is cut into the inner edge of the Fan Guide  5  near the beveled edge  5   a.  The stacking sequence of the strips is displayed in both elevation and plan view in  FIG. 8 ; with  FIG. 9  showing a sectional view in elevation of the assembled parts. Parts  5 ,  6 ,  9  and  10  may be constructed from a solid piece of steel. 
         [0042]    Fan Unit,  FIGS. 6 &amp; 7 : A steel plate described as Fan  7  is constructed such that it appears as two opposing half disks, each offset from center approximately ten percent of their respective radii. To the bottom of this plate is centered and attached a circular steel disk described as Fan Centering Disk  8 . Next a hole is drilled and threaded through the center of these two pieces. The Fan  7  and Fan Centering Disk  8  may be made from a solid piece of steel. Two holes, diametrically opposed, are drilled and tapped near the edge of the Fan  7 , and a Locking Washer  14  is placed over each hole and secured to the surface of the Fan  7  with a Washer Bolt  15 . The placement of the Locking Washer  14  is such that it will press into the Locking Indent  5   b  on the Fan Guide  5  when the Fan  7  is rotated to the locked position as shown in  FIG. 13 . 
         [0043]    All portions of the Hole Saw are now manufactured and assembled as follows: 
         [0044]    The Collar  3  of the Mandrel,  FIGS. 3 ,  4  &amp;  5 , is screwed into the center of the Fan  7  and the Fan Centering Disk  8 , FIG,  6  &amp;  7 . The Fan  7  is set on the Base Ring  9  and rotated clockwise until the edges of the Fan  7  slide under the Fan Guides  5 ; and come into contact with the Fan Stops  6 , and the Locking Washers  14  rest in the Locking Indents  5   b , as shown in  FIG. 13 . The Twist Top Hole Saw is now ready to cut. 
         [0045]    How The Invention Works: The Invention works by setting the Fan Unit,  FIGS. 6 &amp; 7 , with the attached Mandrel Unit,  FIGS. 3 ,  4  &amp;  5 , firmly on top of the Base Ring  9  of the Saw Unit,  FIGS. 1 &amp; 2 . The Fan Unit,  FIGS. 6 &amp; 7 , is then rotated clockwise, approximately ninety degrees, as indicated by  FIGS. 12 &amp; 13 , bringing the Fan  7  into place between the Base Ring  9  and the Fan Guides  5  and in contact with the Fan Stops  6 . The fan  7  is held in position by the Locking Washers  14  pressing into the Locking Indents  5   b . The Fan Stops  6  are slightly thicker than the Fan  7  so as to allow sufficient Clearance  13  for the Fan  7  to slide between the Base Ring  9  and the Fan Guides  5 . We now have an operational Hole Saw that will cut a circular hole through whatever material we have chosen to penetrate. 
         [0046]    How to use the invention: The assembled Hole Saw,  FIGS. 10 &amp; 11 , is attached to a drill by inserting the Hex Shank  2  or the Bit Shank  1  into a drill chuck. The Pilot Bit  11  is pressed against the material through which the saw will penetrate. The drill is activated causing the Pilot Bit  11  to guide the Saw Blade  12  onto and through the selected material. This results in a hole being cut through the material, and the cut portion (core) of the material most likely to remain jammed within the cavity of the Saw Blade  12 . 
         [0047]    The Hole Saw, with the jammed core, is removed from the hole. The chuck of the drill is firmly grasped with one hand and the Saw Blade  12  with the other. The Saw Unit,  FIG. 1&amp;2 , is twisted clockwise and the chuck, holding the Mandrel Unit,  FIG. 3 ,  4  &amp; 5 , counterclockwise. This disengages the Locking Washer  14  from the Locking Indent  5   b  and allows the Fan  7  to rotate free of the Fan Stops  6  and the Fan Guides  5 . The tapered Pilot Bit  11  has created a slight cone shaped hole in the core. This allows for easy extraction of the Pilot Bit  11  from the core; as the Fan Unit,  FIGS. 6 &amp; 7 , and Mandrel Unit  FIGS. 3 ,  4  &amp;  5 , is lifted from the Base Ring  9 . A large portion of the core top is now exposed and can be easily pressed from the interior of the Saw Blade  12 ; if it has not already fallen free due to the removal of the Pilot Bit  11 . In the event the drill is powered in reverse to separate the Fan Unit,  FIGS. 6 &amp; 7 , from the Saw Unit,  FIG. 1&amp;2 , the beveled edges ( 6   a  and  5   a ) of the Fan Stops  6  and Fan Guides  5  will cause the Fan  7  to ride up and over the Fan Guides  5 , again separating the Fan Unit,  FIGS. 6 &amp; 7 , from the Saw Unit,  FIG. 1&amp;2   
         [0048]    All elements are necessary. Further testing may indicate improvements in design and/or materials. 
         [0049]    This design is meant to apply to all sizes of Hole Saws. With the possible exception of the Mandrel,  FIGS. 3 ,  4  &amp;  5 , measurements will be somewhat proportionally adjusted as the diameter of the Saw Blade changes.