Abstract:
A plate management system ( 10 ) including a plate container ( 24 ) configured to store plates to be imaged, a read-write memory element ( 26 ) adapted to store plate characteristics information of the plates, and a controller ( 34 ) configured to write, update, and restore the characteristics information by using a communication interface attached to the memory element.

Description:
CROSS REFERENCE TO RELATED APPLICATIONS 
       [0001]    Reference is made to commonly-assigned copending U.S. patent application Ser. No. 12/045,061, filed Mar. 10, 2008, entitled PLATE PALLET STOCK DETECTION, by Korolik et al., the disclosure of which is incorporated herein. 
     
    
     FIELD OF THE INVENTION 
       [0002]    This present invention relates to an apparatus and methods to save and retrieve characteristics of plates on a plate container sometimes referred to as a plate pallet, a tray, or a cassette used with a computer to plate (CTP) imaging device. 
       BACKGROUND OF THE INVENTION 
       [0003]    A variety of systems and applications use stack of sheets or plates, which may be made of metal, paper, plastic, or the like. Printing plates (hereinafter singly or collectively referred to as “plates”) are typically stacked in a plate container which houses the plates and facilitates their protection, transportation, and handling. 
         [0004]    A system for handling printing plates will generally use plate containers having specific dimensions. Plate containers can usually be set to contain plates of various sizes, but all plates in the same plate containers are of one size. The plates may be manually removed from a shipping container and inserted into the plate containers for use by the plate imaging system. Plates packed in plate containers are separated by intermediate paper sheets, hereinafter referred to as ‘separation paper.’ 
         [0005]    Plate containers containing printing plates are heavy and bulky, and moving such trays up and down requires complicated and expensive mechanisms and is time consuming. There is a widely recognized need for an automatic and efficient handling system for feeding plates directly from the original plate containers into the imaging device, while maintaining precise alignment of the plate during the plate feeding process. 
       SUMMARY OF THE INVENTION 
       [0006]    Briefly, according to one aspect of the present invention a plate management system including a plate container configured to store plates to be imaged, a memory element adapted to store plate characteristics information of the plates, and a controller configured to write, update and restore the characteristics information by using a communication interface attached to the memory element. 
         [0007]    These and other objects, features, and advantages of the present invention will become apparent to those skilled in the art upon a reading of the following detailed description when taken in conjunction with the drawings wherein there is shown and described an illustrative embodiment of the invention. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0008]      FIG. 1  is a perspective view of a plate management system; 
           [0009]      FIG. 2  is a perspective view of a of a plate loading system using a plate management system according to the present invention; and 
           [0010]      FIG. 3  is a perspective view of an automatic plate loading system according to the present invention connected to a plate imaging device. 
       
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
       [0011]    In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the disclosure. However, it will be understood by those skilled in the art that the teachings of the present disclosure may be practiced without these specific details. In other instances, well-known methods, procedures, components and circuits have not been described in detail so as not to obscure the teachings of the present disclosure. 
         [0012]    The present invention describes methods and a system for storing and retrieving characteristics of printing plates during printing plate preparation process.  FIG. 1  shows a typical printing plate preparation system  10 . Printing plate preparation system  10  includes a plate imaging device  16  and a plate pallet loader  12 , configured to supply plates into imaging device  16  through a connecting plate tray  14 . Alternatively a plate loader may be at least one plate tray configured to supply plates to imaging device  16 . 
         [0013]      FIG. 2  shows plate loader  12 . Plate container  24 , in this case a plate pallet, is positioned on plate pallet adapter  22 . A read-write memory element  26  is attached to plate pallet adapter  22 .  FIG. 3  describes plate pallet system  30 , the plate pallet system  30  is comprised of, a plate pallet adapter  22 , a plate container  24  positioned on the plate pallet adapter, and a read-write memory element  26 . Controller  34 , in this example a computer, is adapted to control the plate preparation process. 
         [0014]    Read-write memory element  26  stores plate characteristics information. The parameters may include:
       1. Fixed parameters such as plate type, plate vendor, or other fixed plate information. This type of parameters can be written to read-write memory element  26  at the plate manufacturer site, and delivered as part of the plate containers to the printing site.   2. Dynamic parameters such as number of remaining unused plates, pallet position on pallet adaptor. This information is updated during the plate imaging process and is written back to read-write memory element  26 .   3. Parameters which are dependent upon fixed plate parameters. Those parameters may include plate exposure parameters. Such set of parameters can be specific for a plate type, for example, and will be automatically loaded into the system, when the plate type is being used. The dependent parameters are written into read-write memory element  26  by controller  34 , upon detection of a plate pallet containing specific plate type.       
 
         [0018]    A system operator operates controller  34 . The operator will enter parameters, representing plate characteristic information essential for plate imaging process, into controller  34 . The parameters include at least the following information: plate name, plate type, plate quantity, plate size, plate thickness, plate vendor, plate sensitivity, plate positioning, and exposure information. 
         [0019]    The parameters are saved and updated as needed during the plate preparation process in the read-write memory element  26 . The data transfer between controller  34  and read-write memory element  26  may be performed by wireless means such as Bluetooth, or radio frequency for example. Read-write memory element  26  is attached to a plate container  24  or plate adapter  22  by the plate pallet manufacturer and the read-write memory element  26  is updated by plate manufacturer with suitable information such as number of plates in the pallet, plates type, plate size. During the plate imaging process additional parameters are loaded to read-write memory element  26 . This information may include plate position on the imaging device  16  drum, for example. Dynamic information such as the number of plates in plate container  24  is updated during plates imaging process. 
         [0020]    In a typical plate imaging process an operator will load a new plate container  24  into the imaging device  16 . Controller  34  will automatically read plate pallet characteristic from the read-write memory element  26 , such as number of plates in pallet, plate type vendor, and vendor. Controller  34  will automatically assign exposure parameters, e.g. reflectivity, laser power, drum speed, to be used at the imaging stage of the plates fetched from plate container  24 . The exposure parameters will be selected according to the plate pallet characteristic read from read-write memory element  26 . 
         [0021]    In another example the operator may swap a first plate container  24  with a second plate container, wherein the second plate container carries plates with a different plate type. Plate container  24  will update the dynamic parameters in read-write memory element  26  in the first plate container  24  prior to the swap. The second plate container will be entered into the system for operation. At the stage where the first plate container  24  will be reentered into the system, the dynamic parameters, such as plate&#39;s location and tilt on the plate pallet will take effect automatically without operator intervention. 
         [0022]    The invention has been described in detail with particular reference to certain preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the scope of the invention. 
       PARTS LIST 
       [0000]    
       
           10  printing plate preparation system 
           12  plate pallet loader 
           14  connecting plate tray 
           16  imaging device 
           22  plate pallet adaptor 
           24  plate container 
           26  read-write memory element 
           30  plate pallet system 
           34  controller