Abstract:
The disclosed embodiments relate to a system and method for projecting video onto a screen. A video unit ( 10 ) comprising a first component ( 30 ) configured to create a first beam of light with a first polarity, a second component ( 40 ) configured to create a second beam of light with a second polarity subsequent to the creation of the first beam of light, and a third component ( 42 ) configured to allow the first beam of light pass through it without a change of polarity and to change the polarity of the second beam of light to the first polarity.

Description:
FIELD OF THE INVENTION  
       [0001]     The present invention relates generally to projecting video images onto a screen. More specifically, the present invention relates to a system and method for projecting video images using multiple light emitting diodes.  
       BACKGROUND OF THE INVENTION  
       [0002]     This section is intended to introduce the reader to various aspects of art, which may be related to various aspects of the present invention that are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present invention. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.  
         [0003]     Projection televisions create video images by varying the color and shade of projected light. One example of a projection television system is a liquid crystal display (“LCD”) projection television. Another example of a projection television system is a Digital Light Processing (“DLP”) system. DLP systems employ an optical semiconductor, known as a Digital Micromirror Device (“DMD”) to project video onto a screen. DMDs typically contain an array of at least one million or more microscopic mirrors mounted on microscopic hinges. Each of these mirrors is associated with a point on the screen, known as a pixel. By varying the amount of light that is reflected off each of these mirrors, it is possible to project video images onto the screen.  
         [0004]     Specifically, by electrically actuating each of these hinge-mounted microscopic mirrors, it is possible to either illuminate a point on the screen (i.e., “turn on” a particular micromirror) or to leave that particular point dark by reflecting the light somewhere else besides the screen (i.e., “turn off” the micromirror). Further, by varying the amount of time a particular micromirror is turned on, it is possible to create a variety of gray shades. For example, if a micromirror is turned on for longer than it is turned off, the pixel that is associated with that particular micromirror, will have a light gray color; whereas if a particular micromirror is turned off more frequently than it is turned on, that particular pixel will have a darker gray color. In this manner, video can be created by turning each micromirror on or off several thousand times per second. Moreover, by shining colored light at the micromirrors instead of white light, it is possible to generate millions of shades or color instead of shades of gray.  
         [0005]     Conventionally, there are two main techniques to produce the light used in a projection television or video projector. First, the light may be created by a conventional lamp, such as an incandescent lamp, a halogen lamp, or an ultra high pressure mercury vapor lamp. There are many advantages to using LEDs (the second technique) instead of incandescent, halogen, or mercury vapor lamps. Specifically, LEDs are solid state components, and thus are typically more robust and more efficient, because they operate at lower temperatures. Moreover, because LEDs can generate specific colors of light, projection televisions employing LEDs typically do not use a color wheel. Unfortunately, a single LED cannot presently produce enough light to continuously project large video images, and conventional techniques for harnessing the light from multiple LEDs are typically inefficient. An efficient method for harnessing light from multiple LEDs to project a video image is desirable.  
       SUMMARY OF THE INVENTION  
       [0006]     Certain aspects commensurate in scope with the disclosed embodiments are set forth below. It should be understood that these aspects are presented merely to provide the reader with a brief summary of certain forms the invention might take and that these aspects are not intended to limit the scope of the invention. Indeed, the invention may encompass a variety of aspects that may not be set forth below.  
         [0007]     The disclosed embodiments relate to a system and method for projecting video onto a screen. A video unit ( 10 ) comprising a first component ( 30 ) configured to create a first beam of light with a first polarity, a second component ( 40 ) configured to create a second beam of light with a second polarity subsequent to the creation of the first beam of light, and a third component ( 42 ) configured to allow the first beam of light pass through it without a change of polarity and to change the polarity of the second beam of light to the first polarity. 
     
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0008]     Advantages of the invention may become apparent upon reading the following detailed description and upon reference to the drawings in which:  
         [0009]      FIG. 1  is a block diagram of a video unit employing a temporal LED combiner in accordance with embodiments of the present invention;  
         [0010]      FIG. 2  is a diagram of an exemplary starting LED block from a temporal LED combiner in accordance with embodiments of the present invention;  
         [0011]      FIG. 3  is a diagram of an exemplary intermediate LED block from a temporal LED combiner in an active state in accordance with embodiments of the present invention;  
         [0012]      FIG. 4  is a diagram of an exemplary intermediate block from a temporal LED combiner in an inactive state in accordance with embodiments of the present invention;  
         [0013]      FIG. 5  is a diagram of an exemplary ending block from a temporal LED combiner in accordance with embodiments of the present invention;  
         [0014]      FIG. 6  is a flowchart illustrating exemplary technique for projecting a video image with a temporal LED combiner in accordance with embodiments of the present invention; and  
         [0015]      FIG. 7  is a diagram of an exemplary temporal LED combiner in accordance with embodiments of the present invention. 
     
    
     DETAILED DESCRIPTION  
       [0016]     One or more specific embodiments of the present invention will be described below. In an effort to provide a concise description of these embodiments, not all features of an actual implementation are described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers&#39; specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.  
         [0017]      FIG. 1  is a block diagram of a video unit  10  employing a temporal LED combiner  12  in accordance with one embodiment. In one embodiment, the video unit  10  comprises a Digital Light Processing (“DLP”) projection television. In another embodiment, the video unit  10  may comprise a DLP-based video or movie projector. In still another embodiment, the video unit  10  may comprise another form of projection television or projection display, such as a Liquid crystal display (“LCD”) projection television.  
         [0018]     As will be described in greater detail with regard to  FIGS. 2-7 , the temporal LED combiner  12  may include multiple LEDs that are configured to project, shine, or focus colored light  14  at a digital micromirror device (“DMD”)  18 . In alternate embodiments, such as a black and white video system or a color wheel system, the temporal LED combiner  12  may be configured to produce a single color of light. As will be described in greater detail below, embodiments of the present technique may enable multiple LEDs within the temporal LED combiner  12  to be efficiently employed in combination with each other to create a sufficient amount of light to project relatively large video images onto a screen.  
         [0019]     As illustrated, the temporal LED combiner  12  may project, shine, or focus colored light  14  at the DMD  18 . The DMD  18  may be located on a digital light processing (“DLP”) circuit board  16  arrayed within an optical line of sight of the temporal LED combiner  12 . The DLP circuit board  16  may comprise the DMD  18  and a processor  20 . As described above, the DMD  18  may comprise up to one million or more micromirrors mounted on microscopic, electrically-actuated hinges that enable the micromirrors to tilt between a turned on position and turned off position. In the illustrated embodiment, the DMD  18  is coupled to the processor  20 . In one embodiment, the processor  20  receives a video input and directs the micromirrors on the DMD  18  to turn on or off, as appropriate to create the video image. In alternate embodiments the processor  20  may be located elsewhere in the video unit  10 .  
         [0020]     The colored light  14  that reflects off a turned on micromirror (identified by a reference numeral  24 ) is reflected to a projecting lens  26  and then projected on to a screen  28  for viewing. On the other hand, the colored light  14  that reflects off of a turned off micromirror (identified by a reference numeral  30 ) is directed somewhere else in the video unit  10  besides the screen  28 , such as a light absorber  22 . In this way, the pixel on the screen  28  that corresponds to a turned off micromirror does not receive the projected colored light  14  while the micromirror is turned off.  
         [0021]     In one embodiment, the colored light  14  from the temporal LED combiner  12  rapidly changes from red to green to blue and then back to red many times per second. When the DMD  18  receives this stream of rapidly changing colored light  14 , the micromirrors on the DMD  18  are directed rapidly turn on or off to create the video images. In one embodiment, this direction is provided by the processor  20 . This rapid turning on and off of the micromirrors is coordinated to match the sequence of colors in the colored light  14 . For example, when the colored light  14  is red, the micromirrors turn on or off as appropriate to generate the shades of red for a particular frame of video. Specifically, one micromirror may turn on for  25  microseconds to contribute one shade of red to its associated pixel while another one of the micromirrors may turn on for  30  microseconds to contribute another shade of red to a different pixel while still another micromirror may turn off completely for some period of time if no red light is to be projected to a particular one of the pixels during a particular frame. In a similar fashion, the micromirrors generate shades of green and blue, if needed, when the colored light  14  is green or blue, respectively. Those skilled in the art will appreciate that in alternate embodiments other colors of light may be employed besides or in addition to red, green, and blue.  
         [0022]     Because these different colors of light are rapidly changing (e.g. 30 times per second), the viewer sees a cohesive image formed from the three colors of light on the screen  28 . For example, to create a particular shade for a particular pixel, the micromirror corresponding to that particular pixel may turn on for 20 microseconds of red light, 22 microseconds of green light, and 17 microseconds of blue light. Alternately, the micromirror may turn on for 20 microseconds of red light and 20 microseconds of blue light, but remain turned off for green light. Those skilled in the art will appreciate that millions of color combinations can be projected by varying the lengths of time that the micromirrors are turned on.  
         [0023]     The video unit  10  may also include the projection lens  26  to project the light reflected from the DMD  18  onto the screen  28 . In one embodiment, the projecting lens  26  facilitates the projection of turned-on light  24  by expanding the turned-on light  24  to cover the relatively large area of the screen  28 . In an alternate embodiment, the screen  28  may not be a part of the video unit  10 . For example, the screen  28  may be mounted on a wall and the video unit  10  may include a projector configured to project video across a room to the screen  28 .  
         [0024]     As described above, the temporal LED combiner  12  may project, shine, or focus color light  14  at the DMD  18  to produce a video image. As described further below, the temporal LED combiner  12  may employ multiple LEDs in combination to generate enough light to project even relatively large video images. For example, the temporal LED combiner may employ multiple synchronized LEDs operating with a low duty cycle.  
         [0025]     The duty cycle of an LED is the ratio of the time that the LED is turned on versus the time that the LED is turned off. Within certain limits, decreasing the amount of time that an LED is turned on versus the time that the LED is turned off (i.e., lowering the duty cycle) enables an LED to produce more light. In other words, the more time that the LED has to “rest” between light flashes, the brighter each light flash can be. For example, an LED that is always on (i.e., a duty cycle of one) cannot typically produce enough light to project a relatively large video image, but an LED that is only producing light one sixth of the time (i.e., a duty cycle of ⅓, ⅙, and so forth) may be able to generate enough light to project a relatively large video image. For this reason, the temporal LED combiner  12  is configured to employ multiple low duty cycle LEDs in synchronization with each other.  
         [0026]     The temporal LED combiner  12  includes multiple LEDs as well as other components to facilitate the synchronization of these multiple LEDs. For example,  FIG. 2  is a diagram of an exemplary starting LED block  30  from the temporal LED combiner  12  in accordance with one embodiment. As illustrated, the starting LED block  30  may include an LED  32 , a polarizing beam splitter (“PBS”) prism  34 , and a one-quarter wave plate reflector  36 . The LED  32  may produce unpolarized light, which is illustrated in  FIG. 2  as (s+p). When the unpolarized light hits PBS component  35   a  within the PBS prism  34 , the unpolarized light will be divided into “p” polarized light and “s” polarized light. The p polarized light will pass through the PBS prism  34 , and the s polarized light will be reflected to another PBS component  35   b  within the PBS prism  34 . The s polarized light will then be reflected off the second PBS component  35   b  towards the one-quarter wave plate reflector  36 . When the s polarized light reflects off the one-quarter wave plate reflector  36 , it is converted into p polarized light, which can pass through the second PBS component  35   b  and out of the PBS prism  34 . Accordingly, as illustrated in  FIG. 2 , the starting LED block  30  may produce two beams of p polarized light from the LED&#39;s ( 32 ) single beam in unpolarized light.  
         [0027]     Turning next to  FIG. 3 , a diagram of an exemplary intermediate LED block in an active state in accordance with one embodiment is illustrated and generally designated by a reference numeral  40 . For simplicity, like reference have been used to designate those features previously described in reference to  FIG. 2 . As illustrated, the intermediate LED block includes the LED  32 , the PBS prism  34  containing the first PBS component  35   a  and the second PBS component  35   b,  the one-quarter wave plate reflector  36 , and a LCD polarization switch  42 . As described above, the LED  32  may be configured to emit a beam of unpolarized light, which is illustrated in  FIG. 3  as “s+p.” This beam of unpolarized light, shines into the PBS prism  34 . Upon making contact with the first PBS component  35   a,  the unpolarized light is divided into an s polarized light beam and a p polarized light beam. The s polarized light beam is reflected out of the PBS prism  34 , and the p polarized light beam passes through both the first PBS component  35   a  and second PBS component  35   b  to reflect off the one-quarter wave plate reflector  36 . When the p polarized light reflects off the one-quarter wave reflector  36 , it is converted into s polarized light which then reflects off the second PBS component  35   b  and out of the PBS prism  34 .  
         [0028]     As illustrated in  FIG. 3 , the two beams of s polarized light exiting the PBS prism  34  passes into the LCD polarization switch  42 , which is also referred to as the LCD shutter  42 . Those of ordinary skill in the art will appreciate that LCD panels may be employed to selectively change the polarization of light beams. For example, the LCD polarization switch  42  can be employed to either change the polarization of a light beam entering the LCD polarization switch  42  or to allow light to pass through the LCD polarization switch without changing its polarity. In the active state intermediate LCD block  40 , the LCD polarization switch  42  is configured to convert the s polarized light exiting the PBS prism  34  into p polarized light. As such, the illustrated intermediate LED block  40  is configured to generate two beams of p polarized light when the intermediate block  40  is in an active state.  
         [0029]      FIG. 4  is a diagram of an exemplary intermediate block  40  in an inactive state in accordance with one embodiment. For simplicity, like reference numerals have been used to designate those features previously described in reference to previous figures. In the inactive state illustrated in  FIG. 4 , the LED  32  is off (i.e., not generating light), and the LCD polarization switch  42  is configured to allow p polarized light generated by other blocks to pass through it without changing the polarity of the p polarized light. As will be described further below, the ability of the LCD polarization switch  42  to selectively either convert s polarized light into p polarized light or to allow p polarized light to pass through the intermediate block  40  enables the temporal LED combiner  10  to synchronize the light from multiple LEDs  32 .  
         [0030]     As described above, the intermediate block  40  may either produce p polarized light or allow p polarized light to pass through.  FIG. 5  is a diagram of an exemplary ending block  50  from the temporal LED combiner  12  in accordance with one embodiment. For simplicity, like reference numerals have been used to designate those features previously described in reference to previous figures. In one embodiment, the ending block  50  may be configured to convert the two beams of light generated by either the staring block  30  or one of the intermediate blocks  40  in an active state into unpolarized light (i.e., “s+p” light). As illustrated in  FIG. 5 , the ending block  50  includes the PBS prism  34  and a plurality of one-quarter wave plate reflectors  36 . When p polarized light enters the ending block  50 , the light beam illustrated at the top of  FIG. 5  is reflected off the plurality of one-quarter wave plate reflectors (as illustrated) to produce s polarized light. This s polarized light is then combined with the other p polarized light beam (i.e., the lower beam in  FIG. 5 ) to produce unpolarized light. This unpolarized light (i.e., the colored light  14  described above with regard to  FIG. 1  can then be projected at the digital micromirror device  18 . It is important to note that in alternate embodiments, the ending block  50  may be configured to produce light with a variety of suitable polarization characteristics. For example, if the temporal LED combiner  12  is employed in an LCD projection system, the ending block  50  may be configured to generate polarized light because polarized light is employed in LCD projection systems.  
         [0031]     As described above, the starting block  30 , one or more of the intermediate blocks  40 , and the ending block  50  may be combined together to create the temporal LED combiner  12 .  FIG. 6  illustrates an exemplary technique  60  for projecting a video image with the temporal LED combiner  12  and  FIG. 7  illustrates a diagram of the exemplary temporal LED combiner  12  in accordance with one embodiment. For simplicity, like reference numerals have been used to designate those features previously described in reference to  FIGS. 1-5 . It will be appreciated that  FIG. 7  illustrates one possible embodiment of the temporal LED combiner  12 . As such, in alternate embodiments, the location, orientation, or internal components of the starting block  30 , the intermediate blocks  40 , and the ending block  50  may be different.  
         [0032]     As illustrated in  FIG. 6 , the technique  60  begins with the temporal LED combiner  12  setting all of its LCD polarizations switches to an inactive state, as indicated in block  62 . When all of the LCD polarization switches are set to an active state, the temporal LED combiner  12  may pulse LED # 1  at a duty cycle that enables the LED # 1  to produce a sufficient amount of light to project a video image of a desired size, as indicated in block  64 . Because all of the LCD polarization switches are set to an inactive state, the p polarized light produced by the starting block  30  will travel though each of the intermediate blocks  30  as p polarized light and then be converted into a beam of unpolarized light by the ending block  50 . This beam of unpolarized light can then be shined onto the DMD  18  and then projected onto the screen  28  (see  FIG. 1 ).  
         [0033]     After LED # 1  has been pulsed, the temporal LED combiner  12  may set the LCD polarization switch associated with LED # 2  to an active state, as indicated by block  66 . Next, the temporal LED combiner  12  may set the LCD polarization switches not associated with LED # 2  to an inactive state, as indicated in block  68 . Next, the temporal LED combiner may pulse LED # 2 , as indicated in block  70 . Because the LCD polarization switch associated with LCD # 2  is an active state, it will cause LED # 2 &#39;s intermediate block  40  to produce p polarized light as described above in reference to  FIG. 3 . However, because the other LCD polarization switches within the temporal LED combiner  12  are set to an inactive state, the p polarized light produced by LED number  2 &#39;s intermediate block will pass through the other LCD polarization switches without changing polarity. As such, when the p polarized light the ending block  50 , it can converted into unpolarized light and then projected onto the screen  28  as a video image.  
         [0034]     As illustrated in  FIG. 6 , the technique described above with regard to block  66 - 70  may be repeated for each of n number of intermediate blocks  40  as indicated by blocks  72 - 76 . By properly coordinating the pulses of the LEDs and the activation of the LCD polarization switches, it is possible to generate a continuous or nearly continuous beam of LED-generated light at a brightness level greater than a single LED.  
         [0035]     It will be appreciated that the technique  60  describes only one possible embodiment of a technique for projecting a video image with the temporal LED combiner  12 . In alternate embodiments, other techniques or configurations may be used. For example, with minor modifications the starting block  30  and the intermediate blocks  40  could be configured to generate s polarized light, and the ending block  50  configured to convert this s polarized light in unpolarized light. Further, in still other embodiments, the configuration and/or relative location of the LEDs  32 , the PBS prisms  34 , the one-quarter wave plates  36 , and the LCD polarization may be different.