Abstract:
Present invention offers an optical modulator capable of efficiently transmitting electric signals to an acting portion of a signal electrode with acting on an optical waveguide even when the electric signals are in high frequency zone, and capable of performing high frequency broad band operation. The optic modulator comprises a substrate  1  formed of a material having electro-optical effect, an optical waveguide formed on the substrate, and an electrode  3  for modulating the light passing through the optical waveguide. The optical modulator is characterized in that an electric signal connection pad unit  6  is provided on a part of the electrode, and in that the thickness of the substrate which is located at least on a lower part of the electric signal connection pad unit 6 and directly or indirectly continuous to the electric signal connection pad unit  6  is thinner than the thickness of other parts of the substrate.

Description:
BACKGROUND OF THE INVENTION  
         [0001]    (1) Field of the Invention  
           [0002]    Present invention is related to an optical modulator, especially optical modulator used as optical power modulator, phase modulator, and polarized wave modulator, for high-speed and high-capacity optical fiber communications.  
           [0003]    (2) Related Art Statement  
           [0004]    Recently, with the progress of high-speed and high-capacity optical fiber communications, as represented by the exterior modulator, high-speed modulators using a substrate formed of a material having electro-optical effect like lithium niobate, are in practical use. This high-speed modulator comprises substrate  1  formed of a material having electro-optical effect, with waveguide  2  that guides the optical wave, and modulate electrode comprising ground electrode  4  and signal electrode  3  that adds the high-speed modulate signal in the microwave band to the said optical wave, as shown in FIG. 1.  
           [0005]    To optical waveguide  2 , an optical wave will be entered from the end side of optically polished substrate. When passing the optical waveguide  2 , phase of optical wave will transform because of changing reflective index of the substrate by the electric signal added to the electrode, and so, in the Mach-Zehnder optical modulator like FIG. 1, phase transformation will be the strength modulation of the optic. Then, the optical wave, which has been affected with the strength transformation according to the electric signal, will outgo from the other end of the optical waveguide  2 .  
           [0006]    The electric connection of the signal electrode  3  and ground electrode  4  of the optical modulator are usually done from the side of the substrate because of the convenience of the wiring usage, and also electric signal connection pad  6  is located on the signal electrode  3  to connect the wiring from the coaxial cable.  
           [0007]    Microwave, which is an electric signal are provided from the coaxial cable, conveyed to the signal electrode  3  through the electric signal connection pad, go thorough the bend point  7  of the signal electrode  3 , and lead into the acting portion  8  of the optical wave-guide  2 . In these wiring, because of the rapid transformation of the feature of electrical line, part of the micro wave as an electric signal reflects at the connecting point, other parts escapes into the substrate, and other left parts radiates outside the substrate in consequence. For this reason, electric signal which transmit to the acting portion  8  of the signal electrode  3  decreases, and effective modulate to the optical wave which convey the optical wave guide becomes difficult.  
           [0008]    Against this problem, challenge to reduce the loss of micro waves&#39; reflection and escape, by forming the signal electrode  3  and expose electrode  4  to be as co-planer type of plane electrode, connecting coaxal cable by impedance matching, or easing the bend point of the signal electrode  3 , have been tried, but effective reduction was difficult in the high frequency zone over 20 GHz.  
           [0009]    The purpose of this invention is, to offer high frequency broadband operation possible optical modulator, which could effectively convey the electric signal to the acting portion of the optical wave-guide of signal electrode, even if the electric signal exists in the high frequency zone.  
         SUMMERY OF THE INVENTION  
         [0010]    In order to achieve the above-described purpose, optical modulator related to claim  1 , comprises substrate formed of a material having electro-optical effect, an optical waveguide formed on said substrate, and electrode for modulating the light passing through said optical waveguide, wherein electric signal connection pad unit is provided on the part of the electrode, and the thickness of the substrate, which is located at least on a lower part of the said electric signal connection pad unit and directly or indirectly continuous to the said electric signal connection pad unit, is thinner than the thickness of other parts of the substrate.  
           [0011]    The optical modulator related to claim  2  is one as claimed in claim  1 , wherein the thickness of the substrate, which is located on a lower part of the electric signal connection pad unit and directly or indirectly continuous to the electric signal connection pad unit, is under 250 μm.  
           [0012]    The optical modulator related to claim  3  is one as claimed in claim  1  or  2 , wherein by forming a channel on the side of the substrate, the substrate which is located on a lower part of the electric signal connection pad unit and directly or indirectly continuous to the electric signal connection pad unit, is made thin.  
           [0013]    The optical modulator related to claim  4  is one as claimed in claim  1  to  3 , wherein the optical modulator is supported by a chassis, and a part of space between the surface of the chassis and the electric signal connection pad unit, on a lower part of the electric signal connection pad unit, is provided.  
           [0014]    The optical modulator related to claim  5  is one as claimed in claim  1  to  4 , wherein said substrate formed of a material having electro-optical effect is made of either LiNbO 3  crystal, LiTaO 3  crystal, or solid solution crystal of LiNbO 3  and LiTaO 3 .  
           [0015]    The optical modulator related to claim  6  is one as claimed in claim  1  to  5 , wherein said optical waveguide is formed by Mach-Zehnder type, and the thickness of the substrate directly or indirectly continuous to the electric signal connection pad unit is partly thinner than the other part, together with other part of said substrate being provided thinner so that the change of the whole thickness becomes practically symmetrical against the centerline of the divergent waveguides in said Mach-Zehnder type waveguide. 
       
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0016]    [0016]FIG. 1 is the simplified diagram of prior optical modulator.  
         [0017]    [0017]FIG. 2 shows the optical modulator with cutting off the part of substrates&#39; rear ice  
         [0018]    [0018]FIG. 3 is the figure that shows the place to cut on the substrates&#39; rear face of the optical modulator.  
         [0019]    [0019]FIG. 4 is the figure that shows amount of microwave transmission attenuation against frequency in the first example.  
         [0020]    [0020]FIG. 5 shows the optical modulator forming a channel on the side of the substrate.  
         [0021]    [0021]FIG. 6 is the figure that shows amount of microwave transmission attenuation against frequency in the first example.  
         [0022]    [0022]FIG. 7 is the figure that shows the place to cut substrate for temperature characteristic improvement. 
     
    
     DETAILED DESCRIPTION OF THE INVENTION  
       [0023]    Followings are the detailed description of present invention using the favorable example.  
         [0024]    The substrate firming the optical modulator is made of a material having electro-optical effect such as lithium niobate LiNbO 3 ; hereinafter referred to as LN), lithium tantalite (LiTaO 3 ), PLZT (lead lanthanum zirconate titanate), and silica, in particular, it is constituted by the X cut board, Y cut board, and Z cut board of these singe crystal material. Especially, because of easily formed as an optical waveguide device, and of having strong anisotropy, LiNbO 3  crystal LiTaO 3  crystal, or solid solution crystal consisted of LiNbO 3  and LiTaO 3  are preferred In the practical examples, lithium niobate (LN) is mainly used or explaining.  
         [0025]    There are methods to produce optical modulator, which have heat diffusing Ti on LN substrate for forming a wave guide, then forming an electrode directly on LN substrate without setting up a buffer layer on the part or whole of the substrate, or, forming electrode indirectly with forming buffer layer as dielectric SiO 2  on the LN substrate to reduce the light transmission loss in the optical waveguide, and then forming electrode pattern of Ti or Au on it, and forming signal electrode and ground electrode which height is several tens μm by plating with gold.  
         [0026]    Said buffer layer could be considered to be multi-layer structure by providing films such as SiN or Si on top of dielectric layer as SiO 2 .  
         [0027]    Generally, building plural optical modulators on one LN wafer and dividing to chip of individual optical modulator at last, will manufacture an optical modulator as FIG. 1.  
         [0028]    In present invention, by forming the following two structures to the optical modulator as FIG. 1, improvement of high frequency character is done.  
         [0029]    In the first example, by taking a cut off process of the rear face of LN substrate, the thickness of the part of substrate is made thinner. And in the second example, by cutting off process from the side of LN substrate, the channel part is formed.  
         [0030]    In the first example, it cuts off the back side of substrate thickness from 1 mm to 200 μm by method of sand-blast or core-drill(See FIG. 2. A shows the cutting-off part).  
         [0031]    Next, to conclude the optimum part at the cutting-off point, the transformation of the frequency character between each cutting-off point was investigated.  
         [0032]    For the kind of cutting-off parts, one cut off only under electric signal connection pad unit (element A. See FIG. 3( a )), one cut off under said pad and the bend point (element B. See FIG. 3( b )),one cut off under said pad, bend point, and the acting portion (element C. See FIG. 3( c )), one cut off only under operating point (element D. See FIG. 3( d )), and one non-cut off (element E) were prepared.  
         [0033]    [0033]FIG. 4 shows the result of measuring amount of microwave transmission attenuation against frequency regarding to each element A to E.  
         [0034]    As the result shows, at the point over 25 GHz, element A B and C decreases amount of the attenuation more than element D or E. And at the point over 40 GHz, element B and C shows more effect of decreasing amount of the attenuation.  
         [0035]    Therefore, by m the thickness of the substrate under the electric signal connection pad unit thinner than the other part of the substrate, preventing the reduction of microwave becomes possible. Especially by making the substrate thinner at the area from the said pad to the bend point of signal electrode, reducing at higher frequency band becomes possible.  
         [0036]    Besides, if the thin part of substrate is spread to the operating point where the modulation of optical wave that passes in the waveguide is done, effect at some level will be expected, but the thin part of substrate will be increased in whole, mechanical strength of it will decline, and negative effect as breaking of substrate may occur.  
         [0037]    In the second example, as shown in FIG. 5, channel B is firmed by process of dicing saw at the side of substrate  1  that also has 1 mm thickness.  
         [0038]    For the method of process, one or more chips (modulator) is fixed by fixture with making the side of substrate up. Fixture has pressure parts made of Si on Si base. The fixing wax is applied between the chips and pressure parts, and the chips is fixed on Si base by pressure parts pushing the chips. Then by rotating the process blade with contacting the substrate side of chip, channel with necessary depth and length is formed to the side of substrate.  
         [0039]    Next, related to the thickness of substrate formed the channel (thickness of thin part), to search for the appropriate thickness of value d (FIG. 5), frequency character was investigated in the cases that vary the thickness d was varied by the difference of formulated location of channel.  
         [0040]    For the sample, thickness d of the thin part with 150 μm (element F), 200 μm(element G), 250 μm(element H), 300 μm(element I), and non-channel(element J) were prepared Width of the camel was all 300 μm.  
         [0041]    In FIG. 6, measurement result of the microwave transmission attenuation amount against frequency related to each element F to J, is shown.  
         [0042]    As the measurement result shows, for element F,G,H, over 25 GHz, amount of attenuation is reduced drastically compared to element I and J since I and J shows almost the same level of frequency characteristic, they are shown as same graph on FIG. 6). As the thickness becomes thinner, the effect becomes higher.  
         [0043]    Therefore, by making the thickness of the part of the substrate that contains the electro signal connection pad unit under about 250 μm, to control the attenuation of microwave in high frequency becomes possible. By setting the thickness d of the substrate under about λ/(10 n) (λ is the wavelength of microwave, n is refractive index of the substrate), control of the microwave radiation out of the substrates will be possible.  
         [0044]    The width of the channel is set as 300 μm in the example, but present invention is not limited by this. Generally, when the width becomes narrow, the phenomenon of microwave escape with passing the channel will occur and the effect to form a channel becomes weak. On the other hand, if the channel is too wide, it may cause the crack of substrate during process of dicing saw. Therefore, in the permissible range of the effect, width of the channel could be appropriately set.  
         [0045]    In addition, channel length is composed as identical as the whole long way of the optical modulator in present example. However, from the perspective to control the transport loss of microwave from signal electrode, only in the specific zone that includes the electric signal connection pad unit and the bend point of the electrode, channel could be composed from the side of the substrate.  
         [0046]    In addition, optical modulator usually is used by fixed on chassis made of brass or stainless. Even if the thin part is formed in some part of substrate by processing the substrate, which forms the optical modulator, if the chassis fills the formed space, because the microwave could leak to the chassis side, the effect that was made by thinning the substrate could be reduced.  
         [0047]    Therefore, between the under of electric signal connection pad unit and the chassis, enough space up to the point that would not leak any microwave to chassis should be formed.  
         [0048]    In present invention, thickness of the part of the substrate is formed thinner with related to the electric signal connection pad unit. To be more precise, in cutting off process of the rear face of substrate as FIG. 3( a ) to ( c ) or the side of the substrate as FIG. 5, a part of the substrate is only cut off. Therefore, when the temperature of the substrate changes, the heat stress to each place of the substrate becomes unequal, and in consequence, the character of optical modulator will greatly depend on the temperature change. Especially, when the heat stress to light guide from the substrates right and left across the wave-guide differs substantially, optical modulate character becomes unbalance.  
         [0049]    Therefore, in the Mach-Zender type wave-guide as FIG. 1, the form of the substrate is desirable to form actually symmetry against the centerline of the divergent waveguides in the Mach-Zender type waveguide. To be more precise, as the oblique lined parts of FIG. 7( a ) to ( c ), by cutting off the substrate so that it becomes symmetry against the centerline between the divergent waveguides(In the figure, show “centerline of waveguide”, the heat stress to the waveguide becomes equal in both sides.  
       Industrial Applicability  
       [0050]    As described above, according to the optical modulator related to claim  1 , because the thickness of the substrate that arranged electric signal connection pad unit is made thin, controlling the cause of leak inside the substrate and escape outside the substrate of the microwave in said pad area will become possible, and an optical modulator which enables the safe operation even in the high frequency broadband can be offered.  
         [0051]    According to the optical modulator related to claim  2 , since the thickness of a part of substrate under electrical signal connection pad unit is under about 250 μm, stable operation could be possible even if it is in high frequency broadband over 25 GHz.  
         [0052]    According to the optical modulator related to claim  3 , by forming a channel on the side of the substrate, because a part of substrate under the electric signal connection pad unit is formed thin, processing method will be easy and forming the accurate thickness of thin part on substrate will be possible, compared to the method of forming the substrate thin from the rear face of the substrate by sandblasting.  
         [0053]    According to the optical modulator related to claim  4 , because a space between the chassis which holds the optical modulator and the electric signal connection pad unit is formed, prevention of microwave leak to the chassis side will be possible, it enables to offer an optical modulator that can control the reduction of microwave more.  
         [0054]    According to the optical modulator related to claim  5 , because the substrate formed of the material having electro-optical effect is made of either LiNbO 3  crystal, LiTaO 3  crystal, or solid solution crystal of LiNbO 3  and LiTaO 3 , it could offer the optical modulator that is suitable to the high-speed reply, and if optical modulator was combined with the optical modulator claimed in claim  1  to  4 , it is possible to gain the optical modulator that is available to higher frequency broadband.  
         [0055]    According to the optical modulator related to claim  6 , the heat stress to the optical wave guide will be symmetrical, for thickness alteration of the whole substrate is under control so that it will be actually symmetry against the centerline of the divergent waveguides in the Mach-Zender type optical waveguide, and it will enable to control the phenomenon of the optical modulator characteristic depending on temperature change.