Abstract:
A refill station adapted to dock an ink replenishment cartridge and a printer cartridge to have its ink replenished using a flow system whereby cannula or needle interconnection with the system of the cartridges allows electronic monitoring and sequencing of the operations. The flow system has threshold valving, at least one damped route, at least one by pass route and a pump whereby ink can be cleared from the printer cartridge and be replaced by more ink from the replenishment cartridge. Pressure relief and ink quality maintenance procedures are embodied in flow system.

Description:
TECHNICAL FIELD  
         [0001]    The present invention relates to an ink refilling device, more particularly, to an ink jet printer for refilling a printer cartridge.  
         BACKGROUND ART  
         [0002]    Ink jet printers are each equipped with an ink container for supplying ink to the print head. A replaceable printer cartridge is widely used as the means for providing the new supply. Such printer cartridges may be in the form of a simple ink container or in a form that is unified with a printer head. In the present application, the term “printer cartridge” covers both types and therefore can include a replaceable cartridge, at least a part of which constitutes an ink container.  
           [0003]    Disposable printer cartridges have a head portion and an ink containing portion capable of supplying ink to the head portion. The ink containing portion is usually made of a non-transparent material for the purpose of protecting the properties of the ink in the container thereof.  
           [0004]    Today, a majority of the printer cartridges for ink jet printers sold are a one-way product, i.e. it has to be discarded after the depletion of the ink supply. This is highly undesirable on economic reasoning since such depleted printer cartridges, but for their ink depletion, are still functional and this includes especially, valuable components such as the nozzle plates through which ink is ejected.  
           [0005]    In addition, environmental concerns also call for the “reuse” of printer cartridges.  
           [0006]    Accordingly, it is desirable to provide an apparatus that is capable of refilling printer cartridges. With such objective, there is a widely used method whereby an ink supply container in the form of a simple injector mounts to a joint portion of the printer cartridge, and the ink container is caused to collapse thereby to inject ink into the printer cartridge to render the printer cartridge reusable.  
           [0007]    One disadvantage of such a prior art refilling method is that the quality of ink required in the printer cartridge is uncertain since the ink container of the cartridge is not visible. This is especially so where refilling is to be as a precautionary exercise, ie; before full depletion. Moreover, where the ink being supplied to the printer cartridge is supplied at an excessive pressure or at an excessive rate its flow can divert. Therefore, a desired quantity of ink may not be properly delivered.  
           [0008]    Manual refill kits for printer cartridges are available in the market. However, such manual refill kits come with too many parts and they require lengthy procedures to be followed by users in order to affect the refill process. If users are not familiar with the refilling procedure, it can result in ink leaking from the cartridge during the refilling process and thus causing an unnecessary mess to the users&#39; equipment.  
           [0009]    To overcome at least some of these difficulties or to provide an alternative to such ink refilling supplies and apparatus and such ink refilling method one or more of the following is desirable:  
           [0010]    1. The quantity of the ink required for the ink refilling process is as close as possible to the quantity of the ink filled into the printer cartridge. While usage efficiency of the refilling ink can be achieved, it too enables the size of the consumable ink supply device to be reduced.  
           [0011]    2. The method of refilling is simplified and thus users can affect the refill easily.  
           [0012]    3. The refilled printer cartridge is still capable of providing high quality printing.  
         SUMMARY OF THE INVENTION  
         [0013]    The present invention has as at least one of its objects an improved or alternative method for refilling a printer cartridge. The invention as a whole preferably is to make refilling process more secure, easy and less prone to spilling occurrences. Other objects include the apparatus, consumables and systems thereof.  
           [0014]    The present invention preferably is to provide a device for smooth, clean, cheaper and safe refilling process of a printer cartridge. In this connection, preferably the transferring of ink from an ink replenishment cartridge to use in refilling a printer cartridge is via various conduits (eg; tubes) using a pump (preferably driven by motor) with the refilling process overall being preferably monitored and controlled by an electronic controller.  
           [0015]    Another and/or an alternative object of the present invention is to provide an efficiency and high quality refilling process.  
           [0016]    In a first aspect the present invention consists in apparatus for refilling a printer cartridge, said apparatus having  
           [0017]    a dock for a printer cartridge,  
           [0018]    a dock for an ink replenishment cartridge (having an ink receiver) and  
           [0019]    a flow system including a pump, valving and conduits,  
           [0020]    wherein, in use, said flow system can interconnect with its said conduits at least a docked said printer cartridge and a docked said ink replenishment cartridge,  
           [0021]    wherein there is, in addition, an ink receiver or the ink replenishment cartridge, when docked, is to provide an ink receiver,  
           [0022]    and wherein the flow system is operable in each of the following modes in use:  
           [0023]    (a) a draw off mode to take ink from within a docked printer cartridge into the ink receiver,  
           [0024]    (b) an ink supply mode to supply ink from within a docked ink replenishment cartridge into a docked printer cartridge, and  
           [0025]    (c) an ink re-routing mode to reroute ink taken into the flow system from within a docked ink replenishment cartridge in mode (b) operation, such rerouting being to  
           [0026]    (1) at least cycle some of the ink,  
           [0027]    (2) discharge to the ink receiver at least some of the ink, or  
           [0028]    (3) both (1) and (2).  
           [0029]    Preferably the flow system is subject to, at least in part, electrical control of the pump and/or valving of at least one of the conduits after being initiated whereby the flow system  
           [0030]    can operate in mode (a) and then  
           [0031]    (ii) while having at least the possibility of acting wholly or in part in mode (c), can operate in mode (b).  
           [0032]    Preferably said flow system is operable in a further mode, mode (d), whereby there is a draw off of some fluid from within a mode (b) filled or part filled docked printer cartridge.  
           [0033]    Preferably there is a programmed or electronic control of the pump and/or valving of at least one conduit of the conduiting of the conduits whereby the flow system iterates the sequence of  
           [0034]    (I) mode (b) alone, or both modes (b) and (c), and  
           [0035]    (II) mode (d).  
           [0036]    Preferably the flow system includes an electrically controlled pump capable of operating in two directions.  
           [0037]    Preferably the pump and valving in the flow system prevents any substantial reverse flow of ink to the flow direction(s) in mode (b) yet will allow for ink within part of the flow system and, if above a threshold pressure, at least some routing of ink to the ink receiver.  
           [0038]    Preferably the flow system in mode (b) filters the ink supply prior to its passage into a docked printer cartridge.  
           [0039]    Preferably there is an electronic control of at least some of the flow system mode parameters responsive to sensors capable of detecting any one or more of  
           [0040]    the presence of a docked printer cartridge,  
           [0041]    the presence of an ink replenishment cartridge,  
           [0042]    the status of a docked printed cartridge,  
           [0043]    the status of a docked ink replenishment cartridge,  
           [0044]    ink status in the flow system,  
           [0045]    the integrity of the flow system, and  
           [0046]    the integrity of the flow system relationship with any one or more of the printer cartridge, the ink replenishment cartridge and the ink receiver.  
           [0047]    Preferably said ink replenishment cartridge is docked in the dock therefor and said ink replenishment cartridge includes said ink receiver.  
           [0048]    Preferably said flow system is connected to one or more of the ink replenishment cartridge, the ink receiver and the printer cartridge by a cannula.  
           [0049]    In another aspect the present invention consists in, in combination,  
           [0050]    apparatus of the present invention, and one or both a dockable printer cartridge, and  
           [0051]    a dockable ink replenishment cartridge.  
           [0052]    Preferably said ink replenishment cartridge includes said ink receiver.  
           [0053]    Preferably a said docking cannula connects to the flow system.  
           [0054]    In yet another aspect the present invention consists in a method of refilling a  
           [0055]    printer cartridge which comprises or includes  
           [0056]    (I) connecting all of  
           [0057]    (1) the ink supply reservoir of an ink replenishment cartridge,  
           [0058]    (2) the ink reservoir of a printer cartridge and  
           [0059]    (3) an ink receiver (whether part of said ink replenishment cartridge or not) into a connecting flow system, and,  
           [0060]    (II) using the flow system,  
           [0061]    (a) drawing off at least some of any ink from within the ink reservoir of the printer cartridge and passing that fluid into the ink receiver,  
           [0062]    (b) supplying ink from the ink supply reservoir of the ink replenishment cartridge into the ink reservoir of the printer cartridge, and  
           [0063]    (c) halting the at least net feeding of ink from the flow system into the ink reservoir of the printer cartridge in the eventuality  
           [0064]    (i) the ink replenishment cartridge is empty of ink, and  
           [0065]    (ii) the ink reservoir of the printer cartridge is full of ink, such halting of the supply of ink, in the eventuality that the ink reservoir of the printer cartridge is full, involving a diverting or cycling in the flow system, of ink taken from within the ink replenishment cartridge into the flow system (e.g. even as or prior to supply from the ink replenishment cartridge into the flow system being terminated. Preferably step (a) and step (b) require opposite rotation of a pump in said flow system.  
           [0066]    Preferably as a step (d), there is a relieving of pressure from within the ink reservoir of the filled printer cartridge by drawing off some fluid therefrom into the flow system.  
           [0067]    Preferably said flow system (with at least one cannula) docks to at least the ink replenishment cartridge using a cannula. 
       
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0068]    [0068]FIG. 1 is a flow diagram of a diagrammatically depicted printer cartridge and a diagrammatically depicted ink replenishment cartridge showing the flow system connecting thereto and showing in relation to the flow system an electronic control module.  
         [0069]    [0069]FIG. 2 is a similar view to that of FIG. 1 shown in more detail.  
         [0070]    [0070]FIG. 3 is still a further variant of the arrangements of FIGS. 1 and 2.  
         [0071]    [0071]FIG. 4 is still a further variant of the arrangements of FIGS. 1, 2 and  3 .  
         [0072]    [0072]FIG. 5 is yet another variant of the arrangements of FIGS. 1, 2,  3  and  4 .  
         [0073]    [0073]FIG. 6 is an end elevation view of a preferred embodiment of the present invention.  
         [0074]    [0074]FIG. 7 is a side elevation in section of the embodiment of FIG. 6.  
         [0075]    [0075]FIG. 8 is a reverse (with respect to FIG. 7) side elevation in section of the embodiment of FIG. 6.  
         [0076]    [0076]FIG. 9 is the section A-A with respect to FIG. 6.  
         [0077]    [0077]FIG. 10 is the section D-D with respect to FIG. 6.  
         [0078]    [0078]FIG. 11 is the section E-E with respect to FIG. 6.  
         [0079]    [0079]FIG. 12 is the section F-F with respect to FIG. 6.  
     
    
     DETAILED DESCRIPTION OF THE INVENTION  
       [0080]    The present invention offers the users a method to refill a printer cartridge of their ink jet printer without difficulty.  
         [0081]    The present invention preferably comes with a holder tray to enable the printer cartridge and the ink replenishment cartridge be simply located as part of a docking procedure. By closing the holder tray, the printer cartridge will then in contact with a sealing rubber within the device, so to complete the communication between the printer cartridge and the flow system includes conduits (eg; plastic tubes) and a bidirectional a pump.  
         [0082]    Various light indicators and sensors are incorporated. Once the holder tray is properly closed, these light indicators and sensors are able to indicate to the user that the printer cartridge and/or the ink replenishment cartridge are now present in the device system respectively.  
         [0083]    The ink replenishment cartridge within the device is in connection with the filling circuit of the flow system via two metal needles or cannula. These needles will each penetrate through a rubber seal of the ink replenishment cartridge, one in the ink supply chamber (eg; a collapsible blow moulded bottle) and the ink receiver defined in the cartridge housing. See our patent applications filed simultaneously herewith. The two preferably metal needles together with a motorised pump ensures movement of the refill ink via various linked tubes as well as receipt of waste ink thus can be effected.  
         [0084]    The pump is preferably capable to perform a reversing pumping direction. With such function, waste ink can then be transferred back to the ink receive or receptacle chamber of preferably the ink replenishment cartridge.  
         [0085]    The overall system includes various valves. These valves are installed not only to regulate pressure and to prevent excessive pressure, but also enable control of the amount of or onset of the ink return to ink receiver. As such, the designed valves are to assist in minimizing the risk of ink bursting free of the apparatus while controlling the amount of wasted ink from the filling process. Another pressure pre-settable check valve  52  is installed to prevent ink return to ink supply chamber  21 .  
         [0086]    A T-joint within the conduiting of the flow system allows the striking of a balance between the required degree of pressure and the ink flow rate. As a result, ink flow is gentler and the resultant print quality of the refilled printer cartridge will be better.  
         [0087]    The flow system also includes a damper or filter which locates in between the pump outlet and inlet to the printer cartridge. The damper is capable of performing a double filtering function (so it helps to filter off and prevent unwanted particles from entering the printer cartridge). Such a filtering/damping effect leads to noise reduction as well as a reduction of clogging the printer cartridge&#39;s printing nozzle. The damper is also able to absorb (ie; damp) pulses and reduces bubbles. In this connection, it helps smoothing the ink flow prior to the ink filling into the printer cartridge.  
         [0088]    The damper thus has significantly improved the filling ability of the system and the quality of ink.  
         [0089]    The present invention is designed in such a manner that various sensors and light indicators are connected to a central control device (electronic controller), so to ensure a close monitoring as well as controlling of the refill process while it is taking place. The electronic controller preferably provides an automatic processing means whereby users will have a simple operation by just pressing one button to start and stop the refill process once the ink cartridge is fully filled.  
         [0090]    The apparatus can either run by battery power or via appropriate DC voltage adaptor as individual user&#39;s needs.  
         [0091]    [0091]FIG. 1 is a flow diagram showing the filling of a depleted printer cartridge  10  by transferring ink from the ink replenishment cartridge  20  by means of tubes  90  to  96  using pump  30  driven by a motor  31 . The overall filling process is monitored and controlled by the electronic controller  40 .  
         [0092]    The printer cartridge  10 , as well as the ink replenishment cartridge  20  are simply dropped into a holder tray. Upon closing of the holder tray, the printer cartridge  10  is in contact with a sealing rubber with which it seals. The contact and sealing completes communication between the printer cartridge and filling circuit formed by tubes  90  to  96  and pump  30 .  
         [0093]    The circuit is controlled by electronic controller  40  which contains sensors S 1 , S 2 , S 3  and LED light indicators L 1 , L 2 , L 3 . On proper closing of the holder tray, the printer cartridge  10  activates sensor switch S 3  indicating the presence of printer cartridge in the system.  
         [0094]    The ink replenishment cartridge  20  is in connection with the filling circuit via two metal needles or cannula that penetrate through a rubber seal (not shown) in the ink tank of the cartridge. One of the needles is in fluid communication with the ink supply chamber  21  in the ink replenishment cartridge  20  that supplies ink to be transferred into the printer cartridge  10 . The other needle is in communication with the ink receiver or receptacle chamber  22  in the ink replenishment cartridge  20  to receive any excess or waste ink produced in the filling process. The ink supply channel passes through an ink sensor S 1  allowing the electronic controller  40  to monitor the availability of ink to be supplied to the printer cartridge  10 . On proper closing of the holder tray, the ink replenishment cartridge  20  activates sensor switch S 2  indicating the presence of ink replenishment cartridge in the system.  
         [0095]    A pressure pre-settable check valve  51  is installed to regulate pressure within the system to prevent excessive pressure that may cause ink to burst from the apparatus (from areas such as disconnected tubes, joint, cartridge sealing and etc.).  
         [0096]    Another pressure pre-settable check valve  50  is installed to regulate and control amount of excess ink return to the ink receiver or receptacle chamber to minimize the amount of waste ink from the filling process.  
         [0097]    The entire system can be run either by battery power or power from appropriate DC voltage adaptor.  
         [0098]    The apparatus is preferably provided in a housing.  
         [0099]    The embodiment as shown in FIG. 2 to FIG. 5 helps to explain the working principle of the device. The device is to fill from the ink replenishment cartridge  20  the printer cartridge  10 . The electronic control device  40  monitors filling status through various sensors signals. Various statuses are reflected to users through displays of lighting condition on series of LEDs L 1 , L 2  and L 3 . The filling completes and stops automatically when all ink in the ink replenishment cartridge  20  has been filled to the printer cartridge  10  and the sensor S 1  detected no ink supply in the supply channel. All electronic parts are mounted on a printed circuit board, PCB  42 .  
         [0100]    The system is activated when the main switch  41  is switched to “power on” position. The control electronic  40  scans various sensors data and displays their status accordingly. In the start up stage, there is neither printer cartridge nor ink replenishment cartridge in the device. The sensors pick up the absence of both the printer cartridge and ink replenishment cartridge and displays red color on LED L 1 . In this stage, nothing will happen even when a user presses the start button switch B 1  trying to start the filling process.  
         [0101]    For proper filling, printer cartridge  10  and ink replenishment cartridge  20  are both dropped onto a holder tray as part of the docking procedure. The holder tray is slid out to expose the seating position of the printer cartridge and ink replenishment cartridge when the device door is opened. With both printer cartridge and ink replenishment cartridge properly seated, the door as well as holder tray can then be slid back to the closed position. In the door fully closed position, the printer cartridge activates sensor S 3  and the ink replenishment cartridge activates sensor S 2 . Control electronic  40  continuously monitors the system and senses the presence of both print cartridge and ink tank and to indicate that status and that the door is closed properly, it changes the LED L 1  to display green color light to signify that the system is now ready for the filling process.  
         [0102]    User presses start button switch B 1  to now activate the filling process. Control electronics  40  now changes the LED L 1  to display a blinking green light indicating that the device is now in the filling process. The process starts with a reverse pump direction to withdraw air in the printer cartridge and any possible waste ink left in the printer cartridge (This is subsequently called the vacuum process). It also helps clear minor nozzle clog that may be caused by the printer cartridge having been left for a period of time before refilling. The initial vacuum process stops after a pre-determined time is up.  
         [0103]    The system process now activates the actual ink filling process that has the pump  30  rotating in a forward direction that will draw ink from the ink chamber  21  in the ink replenishment cartridge  20  and move it in the print cartridge  10  direction as shown in FIG. 3. The first filling cycle is to run to a pre-determined time to fill up ink in the tubes  90  to  96 . The control electronic  40  will not check for ink supply status now as the tubes are all empty. At the end of the first filling cycle, some of the air in the empty tubes has been forced into the printer cartridge  10 . Therefore, a vacuum cycle is activated for a short period to withdraw the air from the printer cartridge  10 .  
         [0104]    The ink filling process starts again to fill ink into the printer cartridge  10 . Control electronics  40  now monitors the ink supply channel to ensure that there is an ink supply to be filled in the printer cartridge  10 . The ink filling process is carried out for a period of time. While ink is filling into the printer cartridge, there might be some air being introduced into the printer cartridge  10  as well. Hence, there could be a pressure build up inside the print cartridge and a slowing down of the filling rate. At this stage, the control electronic stops the pump for a very short while and activates the vacuum process. This is achieved by reversing the pump to backward direction as shown in FIG. 4. The vacuum process reduces pressure inside the printer cartridge  10  and withdraws air from the printer cartridge  10  as well. The air withdrawn from the printer cartridge  10  is in tiny bubble forms and may otherwise contaminate ink in the supply channel. It is to be discharged out of the tubing system into the ink receiver or ink receptacle chamber  22  in the ink replenishment cartridge  20 .  
         [0105]    The ink discharge channel is installed with another pressure check valve  50 . The pressure check valve  50  enables bubbled ink (subsequently called waste ink) to be pressurized and compressed before discharging. This ensures that air bubbles are collected before the pressure check valve  50  and discharge first when the pressure check valve  50  is opened. The arrangement minimizes the amount of ink discharged out of the system and maximizes ink filled into the printer cartridge  10 .  
         [0106]    The ink filling and vacuum cycle is repeated continuously while the control electronic  40  continues to monitor various sensors and switches status.  
         [0107]    The added advantage of the device is the ability to regulate pressure within the filling system. Sometimes, the pressure in the system can be very high especially when the filling rate of ink into the printer cartridge  10  is slower than the ink supply rate from the pump  30 . One of the reasons is a non-perfect nozzle  60  condition of the printer head. Another reason may include air trapped in the nozzle  60  area. In general, all tubes joint and, in particularly the nozzle seal area a has limited pressure limit that it can withstand before ink can leak or burst out. If such a case happens, not only the filling process has failed, but the entire device is fouled. Accordingly a pressure check valve  51  is installed to regulate internal pressure as shown in FIG. 5. The pressure check valve  51  is pre-set to a pressure Y in between pressure X required to fill the printer cartridge and the limit pressure Z that the system can withstand without ink leak or burst such that X&lt;Y&lt;Z. Hence actual pressure in the system will always be controlled between X and Y in normal filling conditions. With such an arrangement, whenever pressure builds up in the system during filling to the extent the pressure is greater then Y, the pressure check valve  51  opens to allow ink to flow back, thus reducing pressure of the system under the action of the pump  30 . When pressure drops further to below Y, pressure check valve  51  closes and the filling process is back to normal.  
         [0108]    Another design aspect applicable to pressure control is the use of a T-joint  81  at the cartridge seal area. The T-joint allows ink to flow straight in the pressure regulating circuit through pressure check valve  51 . As well understood, the print nozzle of printer cartridge  10  is very tiny. Therefore, ink flow rate is substantially low, but yet sufficient pressure is required allowing ink to flow through the tiny nozzle  60 . As such, it very difficult to strike a perfect balance of high pressure and low flow rate. The T-joint allows ink pressure to stay high enough that enables ink to flow through the printer nozzle  60 . At the same time it allows only a small amount of ink flow through the print nozzle  60  and excess ink is re-circulated in the pressure regulating circuit. This results in gentle flow of ink on refilling of the printer cartridge  10 , which ensures a best fill result and print quality after refill.  
         [0109]    Another added advantage of this invention is the introduction of a damper  80  in between the pump outlet and the inlet to the printer cartridge  10 . The damper  80  is in fact a component such as fluid filter as commonly used in a chemical laboratory. It doubles as a filter to filter off foreign, unwanted big size particles (that may clog the printer cartridge&#39;s printing nozzle should they enter the printer cartridge  10 ). The main effect of the damper is analogous to a capacitor in an electronic circuit. It reduces noise and smooths ink flow into the printer cartridge  10 . As commonly understood, ink flow at the pump outlet (being pump out by the pump) has gained high pressure. The pressure increase is pulsile as a consequence of the pump  30 . The high pressure increases flow rate significantly. Although this high pressure is desired to transport the ink and force it to fill into printer cartridge  10 , it also introduces air bubbles as ink is being forced out of the pump like a jet stream. The damper  80  absorbs the pulses and reduces bubbles and thus smooths the ink flow before it is filled into the printer cartridge  10 . It therefore, significantly improves both the ink quality and fill ability of the system.  
         [0110]    When the filling is completed successfully (i.e. all ink from the ink chamber  21  in the ink replenishment cartridge  20  has been fully consumed) sensor S 1  detects that ink is absent in the supply channel. The control electronic picks up the signal and stops the ink filling process immediately. It then activates the final vacuum process for a pre-determined period of time. The final vacuum process reduces internal pressure in the printer cartridge  10  and removes air at the nozzle area  60 . The final vacuum process also serves as a priming process to ensure that air bubbles are removed from nozzle  60  and fills all nozzles with ink so that it will be ready for printing immediately. The reduced pressure in the internal chamber of the printer cartridge also ensures no leaking of ink when it is removed from the device.  
         [0111]    With the filling process successfully completed, the control electronics change the LED L 1  to display orange color light indicating that the filling has been completed successfully. The start button switch B 1  will be disabled thus the system will not start another filling cycle. At this stage, the door can be opened and both the printer cartridge  10  and ink replenishment cartridge  20  can be taken out from the device. The printer cartridge  10  is ready to the used again and the empty ink tank  20  can be disposed off.  
         [0112]    As a safety measure, in case the ink in the ink chamber  21  in the ink replenishment cartridge  20  is not consumed completely in the pre-determined period of time (e.g. 5 minutes), such as when the user drops in a half used printer cartridge (i.e. there is still plenty of unused ink in the printer cartridge), the control electronics will stop the filling process and perform the final vacuum process. At the end of the process, the control electronic change the LED L 3  to display red blinking light indicating that the filling has stopped after a pre-determined period of time.  
         [0113]    In case the printer cartridge leaks after removing from the device or during printing, user can put the printer cartridge back into the device together with an ink receiver, close the door so that the system is ready with LED L 1  displaying green light, user can press and hold down the start button switch B 1  continuously for a pre-determined period of time (e.g. 5 seconds). The system will be activated to start the final vacuum process only. At the end of the vacuum process, the system displays LED L 1  in orange light indicating that the printer cartridge can be removed from the device and be used for printing again.  
         [0114]    In the event that the device is running with battery power, the control electronics checks for the power level and ensures it is sufficient to complete the entire filling cycle. If the power level is low to the extent that it is unable to complete one filling cycle, the control electronic will change LED L 2  to display a flashing red light indicating that the battery power is low that user need to change battery before using it again.  
         [0115]    The device as showed in FIG. 6 to FIG. 12 show the concrete realization of the concepts as shown in FIG. 2 to FIG. 5.  
         [0116]    The cumulative device is provided with a five-part housing, which is comprised of lower base housing  110 , top cover housing  120 , left cover housing  130 , right cover housing  131  and back panel housing  132 . Major internal components of the device are constructed with five main parts, viz. a holder tray  140  with door cover  150 , main frame  160 , frame linkage  161  and swivel needle holder  170 .  
         [0117]    In the top cover housing  120 , the printed circuit board PCB  42  is mounted. On the PCB, there exists a sensor holder component (fuse holder like component) that allows the ink supply channel to be fixed on the PCB upon assembly. The ink supply passes through two metal tubes separated apart at a short distance. The ink, being electrically conductive, closes the electrical circuit between the two metal tubes when ink flow in the tubing system when filling, thus sending signal to the control electronic  40  indicating the presence of ink in the supply channel  92 . On the other side of the PCB, there exists start button switch B 1  that is close to start button  121  which is fixed onto start button spring holder  122  before attaching onto top cover housing  120 . LED L 1  is underneath the start button  121  and LED L 2  and LED L 3  is directly fix onto start button spring holder  122 .  
         [0118]    On the back panel housing  132 , the main power switch  41  and DC power jack  133  is attached.  
         [0119]    On the lower base housing  110 , battery connectors  113  are installed and battery compartment door  111  is attached at the bottom side. On the inner side of the lower base housing  110 , a sensor PCB  43  with sensors S 2  and S 3  on it, is attached. Then the main frame  160  is securely mounted onto the lower base housing  110 . Upon assembly of the main frame  160 , the frame linkage  161  are assembled with attaching cartridge seal holder  162  and cartridge nozzle rubber seal  163  and mount them securely onto the main frame  160  with all required springs  164  and  165  in their position. Then the swivel needle holder  170  is also assembled onto the main frame  160 . Finally, the motor  31  and pump  30  are also attached securely onto the main frame  160 .  
         [0120]    With all the components on the main frame  160  assembled, tubing  90  to  96  and connectors and check valves that link tubes  90  to  96  together are fitted to complete the tubing circuitry. Then electrical wires are connected to various electrical components such as the motor  31 , main power switch  41 , DC jack  133  and sensor PCB  43  leaving the other end of the main wire connector to be connected to the main PCB  42 .  
         [0121]    The left cover housing  130  and right cover housing  131  can now be fixed together followed by fixing the back panel housing  132 . Finally, the ink supply channel with metal tubing portion is fixed in place onto PCB  42  and the main wire connector is also attached to the main PCB  42 . The top cover housing  120  is now attached to complete the device assembly.  
         [0122]    The door cover  150  is pre-assembled onto the holder tray  140  separately. The assembled holder tray  140  can now be slid into the device and door cover  150  closed and is clicked securely onto the main device body.  
         [0123]    To begin operation, the closed cover  150  is opened and the holder tray  140  is pulled out of the device. In a full open position, the seating position of the printer cartridge  10  and the ink replenishment cartridge  20  is fully exposed to the user. Therefore, user can simply drop the printer cartridge  10  to be filled and an ink replenishment cartridge  20  onto their seating position respectively. Underneath the holder tray, there exists support legs  142  to prevent topple over of the device due to weight of the printer cartridge  10  and ink tank  20  or pressure applied by the user when putting the printer cartridge  10  and ink replenishment cartridge  20  onto their seating position.  
         [0124]    The holder tray  140  is then slid into the device by closing the door cover  150  until it clicks securely onto the main device. While sliding in the holder tray, the printer cartridge  10  come into contact with the cartridge nozzle rubber seal  163 . This contact is accomplished by a cam mechanism activated by the protruding cam  143  on the holder tray  140  onto the cam surface  165  on the frame linkage  160  to bring down the cartridge seal holder  162 . Before printer cartridge  10  reaches the cartridge nozzle rubber seal  163  (i.e. before the cam surfaces meet), the cartridge nozzle rubber seal  163  is above the printer cartridge nozzle surface  60 , lifted and maintained in position by spring  165 , with sufficient clearance. This ensures the sensitive printer cartridge nozzle  60  is not damaged by the mechanical contact and scratches on mechanical movement. When the cam surfaces start to meet, the printer cartridge  10  is stopped by a stopper  166  on the main frame  160  with the holder tray  140  continuing to slide in. The cam surfaces meet and the frame linkage  161  starts to move down due to the cam mechanism. It brings down the cartridge nozzle rubber seal  163  to be in contact with the printer cartridge surface  60  and compresses springs  164 . On reaching a fully closed position, the cartridge is securely positioned by the spring  144  on holder tray  140  and the four springs  164  are being compressed and exert sufficient force that creates a sealing contact that can withstand pre-determined amount of pressure to prevent ink leakage during filling process.  
         [0125]    While the holder tray is sliding in, the ink replenishment cartridge  20  is also coming into contact with the needle  171  and  172  held on the swivel needle holder  170 . Continuous sliding of the holder tray  140  causes the needles  171  and  172  penetrate through the rubber seal  23  and  24  that connect into the receptacle chamber  22  and ink chamber  21  respectively, thus, completing the fluid communication circuit. The needles  171  and  172  are deep inside the device with safety taken into consideration during designing of the device. It is not easily reachable and thus user is unlikely to be hurt by the needles. The swivel needle holder  170  is spring loaded with a built in spring  173  that maintains it in an upright position that ensures that the end tip of the needles  171  and  172  meet the center of the rubber seals  23  and  24  in ink replenishment cartridge  20  before penetrating. When penetrating, the ink replenishment cartridge  20  is still moving forward due to the continuous sliding of the holder tray  140 . This causes strain on the needle  171  and  172  and rubber seal  23  and  24  as the angle has been changed in the movement. The swivel needle holder  170  is therefore designed to allow some degree of rotating movement to correct the angle of the needle during penetrating into the rubber seal  23  and  24  and thus eliminate strain that may cause rubber to be torn and its lose sealing effect on the needle cannula thereby breaking the fluid tightness of the connection in the system.  
         [0126]    On proper closing of the door  150  i.e. the holder has fully slid in, the printer cartridge  10  is pressing on sensor switch S 3  and the ink tank  20  is pressing on sensor switch S 2 . At this stage, if power supply is on, the LED L 1  will light as a green color indicating the filling process can be started.  
         [0127]    LED L 1  lighting in an orange color indicates the filling process is completed successfully, whereupon the door  150  is opened and the holder tray  140  is slid out. The sliding out causes the cam surfaces to disengage and open clearance between cartridge nozzle surface  11  and nozzle rubber seal  163 . Again, the clearance prevents the cartridge nozzle being damaged by mechanical movement. At the same time, the needless  171  and  172  disengage from the rubber seal  23  and  24  of the ink replenishment cartridge  20 . The rubber is automatically self seals back to close holes of penetration and prevent waste ink from leaking out of the ink replenishment cartridge  20 .  
         [0128]    Therefore, upon the door  150  being fully opened, the ink replenishment cartridge  20  can be dispose off cleanly and the printer cartridge  10  is ready for printing. The device is also ready for the next filling process immediately or any time later on.