Abstract:
An under-voltage tripping device installed on a main body of a circuit breaker includes an electromagnetic under-voltage tripping mechanism; an early-operation auxiliary switch for switching a conductive path of an electromagnet of the electromagnetic under-voltage tripping mechanism in connection with a handle mechanism of the circuit breaker; and a unit case having two opposite ends and external connection terminals at the two opposite ends thereof. The unit case is shaped to fit an outward frame of the main body. The wiring circuits for the electromagnet and the early-operation auxiliary switch are separated from each other in the unit case. The early-operation auxiliary switch is connected between the external connection terminals of the unit case, and the electromagnet has leads emerging directly from the unit case and connected to an external wiring.

Description:
BACKGROUND OF THE INVENTION AND RELATED ART STATEMENT  
         [0001]    The present invention relates to an under-voltage tripping device with an early-operation auxiliary switch that is used as an external accessory for general-purpose, low-capacity circuit breaker, e.g. a molded case circuit breaker (auto-breaker) for controlling an electric motor.  
           [0002]    The above molded case circuit breaker is provided with various optional accessories, including an under-voltage tripping device. The under-voltage tripping device is installed on a side of a breaker main body and linked with an internal mechanism of the main body so as to trip the breaker when the voltage at the main circuit decreases excessively during conduction.  
           [0003]    Furthermore, an under-voltage tripping device with an early-operation auxiliary switch is known, in which an under-voltage tripping mechanism composed of an electromagnet and a tripping lever, and an early-operation auxiliary switch connected to a conductive circuit of the electromagnet and linked with a handle mechanism of the breaker, are combined and built into a single unit case, so that when the handle is operated to close a main circuit contact of the circuit breaker after the breaker has performed a tripping operation, the early-operation auxiliary switch can be turned on to reset the circuit breaker. This under-voltage tripping device with an early-operation auxiliary switch is used to simultaneously break the main circuit and a circuit for the under-voltage tripping device if the circuit breaker is applied to a circuit for emergency stop of loads on an electric motor or the like.  
           [0004]    Before explaining the under-voltage tripping device with the early-operation auxiliary switch contact, a configuration of a circuit breaker, e.g. auto-breaker, is shown in FIGS. 6 and 7. In FIG. 6, reference number  1  denotes a circuit breaker,  1   a  is a case of the breaker main body,  2  is a current-interrupting section provided with a main circuit contact and an arc-extinguishing chamber,  3  is an opening-and-closing mechanism section for the main circuit contact,  4  is an over-current tripping device, and  5  is a rotary operation handle disposed on a cover top surface of the case  1   a . The operation handle  5  constitutes a handle mechanism that connects a gear mechanism  6  linking the operation handle  5  with the contact opening-and-closing mechanism  3  to a reset cam for controlling a drive lever for the early-operation auxiliary switch of an under-voltage tripping device (accessory).  
           [0005]    Opening and closing operations of the circuit breaker  1  are well known. When the operation handle  5  is rotated from the OFF position to the ON position, a toggle link mechanism  3   a  of the contact opening-and-closing mechanism section  3  operates via the gear mechanism  6  to close the main circuit contact of the current interrupting section  2  via an opening and closing spring  3   b  and an opening and closing lever  3   c . Conversely, when the operation handle  5  is rotated from the ON position to the OFF position, the toggle link mechanism  3   a  and the opening and closing lever  3   c  operate in an opposite way to open the main circuit contact of the current interrupting section  2 . Furthermore, when an over-current flows through the main circuit and causes the over-current tripping device  4  to release a latch mechanism  3   d  of the contact opening-and-closing mechanism section  3 , the opening-and-closing mechanism section  3  opens the main circuit contact to interrupt the current. In this regard, the operation handle  5  follows this trip operation to stop at a TRIP position midway between the ON position and the OFF position, thereby indicating that the circuit breaker has performed a trip operation.  
           [0006]    Furthermore, after the breaker has performed the trip operation, when it is tried to set the breaker after the main circuit has been restored to a normal condition, the operation handle  5  is returned from the TRIP position to the RESET position (same as the OFF position) in order to reset the latch mechanism  3   d  of the contact opening-arid-closing mechanism  3 . The operation handle  5  is then rotated to the ON position to close the main circuit contact in order to set the breaker.  
           [0007]    Next, a basic structure and operation of the under-voltage tripping device with the early-operation auxiliary switch as an accessory, which is installed on a side of the main body of the circuit breaker for use, will be described with reference to FIGS. 8 and 9.  
           [0008]    The under-voltage tripping device  10  is installed on a side of the case  1   a  of the circuit breaker  1  as an independent unit. A unit case  11  (the case  11  is made in a dimension so as to ensure that it does not protrude from the outward frame of the breaker main body) has external connection terminals (screw terminals)  12   a  to  12   d  arranged at the respective lateral ends thereof in different stages. The case contains the under-voltage tripping mechanism composed of a combination of an electromagnet  13  and a tripping lever  15  connected to the electromagnet, and an early-operation auxiliary switch  14  that opens and closes a conductive circuit for the electromagnet  13  in connection with the operation of a handle mechanism of the breaker main body. The external connection terminals  12   a  to  12   d  are arranged in different stages to facilitate a wiring operation required to install these terminals on a distribution board or a control board when connecting them to bus bars and branch bars of the main circuit laid in the board.  
           [0009]    The tripping lever  15  has one end connected to an armature  13   a  of the electromagnet  13 , and a drive pin  15   a  drawn out laterally from the upper end of the lever through the unit case  11  is linked with a tripping plate assembled on the contact opening-and-closing mechanism section  4  of the breaker main body. Reference number  15   b  denotes a return spring that forces the tripping lever  15  downward.  
           [0010]    The early-operation auxiliary switch  14  is composed of two vertical sets of early-operation contacts, each of which include a pair of fixed contacts  14   a  and a bridge-shaped movable contact  14   b  bridging the fixed contacts  14   a , and an oscillating contact holder  14   c  that supports the movable contacts  14   b  together with contact springs and journals the lower ends of the movable contacts. An operating lever  14   d , which operates in connection with the contact holder  14   c , is located at the upper end of the switch  14  and linked with a drive lever  16  integrated into a handle section of the breaker main body. Furthermore, the drive lever  16  is operated in connection with a reset cam  17  connected to the operation handle  5 .  
           [0011]    Furthermore, inside the case of the under-voltage tripping device  10 , the above described external connection terminals  12   a  to  12   d  are wired as follows: the terminal  12   a  is connected to the terminal  12   c  through the upper early-operation contact of the early-operation auxiliary switch  14  and a coil of the electromagnet  13 , and the terminal  12   b  is connected to the terminal  12   d  via the lower early-operation contact of the early-operation auxiliary switch  14 . In operation, when the under-voltage tripping device is attached to the circuit breaker  1 , the external connection terminals  12   a  and  12   b  are wired to the power supply side of the main circuit, while the other external connection terminals  12   c  and  12   d  are directly connected together, as shown in FIG. 10.  
           [0012]    In the above configuration, when the operation handle  6  of the circuit breaker  1  is rotated to the ON position, the early-operation auxiliary switch  14  of the under-voltage tripping device  10  is turned on via the drive lever  16  to supply power from the main circuit to the electromagnet  13  of the tripping mechanism, thereby allowing electric conduction through the electromagnet  13 . In this case, if voltage in the main circuit is normal, the attraction of the electromagnet  13  causes the tripping lever  15  to be pushed up against the spring force of the return spring  15   b , and the drive pin  15   a  moves backward from the tripping plate of the opening-and-closing mechanism of the circuit breaker to maintain the main circuit contact in a set state. On the other hand, when the voltage in the main circuit decreases excessively, the spring force of the return spring  15   b  overcomes the attraction force of the electromagnet  13  to push the tripping lever  15  downward. Therefore, the tripping lever  15  pushes the tripping plate down to release the latch mechanism of the opening-and-closing mechanism. This causes the circuit breaker to perform the trip operation.  
           [0013]    Furthermore, when the circuit breaker  1  is manually reset after a trip operation, the operation handle  5  is returned from the TRIP position to the OFF position and then rotated to the ON position. During this operation, the early-operation auxiliary switch  14  is turned on via the drive lever  16  operating in connection with the operation handle  5 , thereby conducting electricity through the electromagnet  13 . This conduction causes the armature  13   a  to attract the tripping lever  15  and pull it backward. Thus, the opening-and-closing mechanism section  3  of the circuit breaker is reset, and when the operation handle  5  is subsequently moved to the ON position, the main circuit contact of the current interrupting section  2  is closed.  
           [0014]    The above-described under-voltage tripping device is connected to the main circuit of the circuit breaker  1  in order to apply the main circuit voltage to the electromagnet  13 , as shown in FIG. 10. With this wiring method, if the main circuit voltage is high, the coil of the electromagnet  13  must conform to a high-voltage specification corresponding to the main circuit voltage. Therefore, to allow an under-voltage tripping device conforming to a standard specification to be applied to a high-voltage circuit breaker, a wiring method is required in which a transformer  18  is interposed between the early-operation auxiliary switch  14  and the electromagnet  13  so as to decrease the main circuit voltage, which is then applied to the electromagnet  13 , as shown in FIG. 11.  
           [0015]    When the wiring method shown in FIG. 11 is applied to the standard specification under-voltage tripping device  10  with the early-operation auxiliary switch described in FIGS. 8 and 9, wiring problems occur. That is, the under-voltage tripping device in FIGS. 8 and 9 comprises the four terminals  12   a  to  12   d , each of which is connected to a corresponding end of the case  11  as external connection terminal, and the electromagnet  13  and early-operation auxiliary switch  14  are internally wired in series. Accordingly, the transformer  18  can not be externally connected unless it is modified.  
           [0016]    In order to apply to the wiring method in FIG. 11, some products have an internal wiring configuration as described below. Namely, additional external connection terminals (screw terminals)  12   e  and  12   f  are installed in the case of the under-voltage tripping device  10  below the above-described external connection terminals  12   a  to  12   d , and leads  13   b , drawn out from the coil of the electromagnet  13  integrated into the case, are connected to the terminals  12   e  and  12   f , as shown in FIG. 12. And, the early-operation auxiliary switch  14  is connected between the terminals  12   a  and  12   c  via a connection line  19 , and a connection line  20  is used to connect the terminals  12   b  and  12   d.    
           [0017]    With this configuration, the wiring method in FIG. 11 can be accommodated by externally connecting a primary coil of the transformer  18  (see FIG. 11) between the external connection terminals  12   c  and  12   d , while connecting a secondary coil between the external connection terminals  12   e  and  12   f.    
           [0018]    However, with the configuration in FIG. 12, the addition of the external connection terminals  12   e  and  12   f  increases the outside height H of the case  11  as compared to the standard under-voltage tripping device shown in FIG. 9. Thus, no problem occurs when the under-voltage tripping device is applied to a large circuit breaker, but in the case of a small circuit breaker, as its height is larger than the outside height of the circuit breaker, the under-voltage tripping device can not be installed in the breaker main body.  
           [0019]    In other words, when a plurality of circuit breakers is installed on a distribution board or a control board, they are arranged and supported on support rails laid on the board, and their operation handles are made to protrude outward from a door of the board. This makes it nearly impossible to install tall under-voltage tripping devices in short circuit breakers.  
           [0020]    The present invention has been made to resolve the above issues and to provide the under-voltage tripping device with the early-operation auxiliary switch that has the same size as existing standard under-voltage tripping devices and that also has an improved wiring structure in order to accommodate both wiring methods shown in FIGS. 10 and 11.  
           [0021]    Further objects and advantages of the invention will be apparent from the following description of the invention.  
         SUMMARY OF THE INVENTION  
         [0022]    According to the present invention, the above object can be achieved using the following aspects.  
           [0023]    The first aspect of the invention provides an under-voltage tripping device with an early-operation auxiliary switch for a circuit breaker that is installed on a side of a breaker main body as an accessory to the circuit breaker. In the under-voltage tripping device, an electromagnetic under-voltage tripping mechanism and an early-operation auxiliary switch that opens and closes a conductive path for an electromagnet of the mechanism in connection with the operation of a handle mechanism of the circuit breaker are assembled in a single unit case comprising external connection terminals disposed at each of the opposite ends thereof. The single unit case is shaped to fit an outside frame of a breaker main body, and a wiring circuit for the electromagnet and a wiring circuit for the early-operation auxiliary switch are separated from each other in the unit case. The early-operation auxiliary switch is connected between the external connection terminals disposed at one end of the case and the external connection terminals disposed at the other end, and the electromagnet has leads drawn out directly from the case and connected to an external wiring.  
           [0024]    In the second aspect of the invention, the unit case is shaped to fit the outside frame of the breaker main body, and the wiring circuit for the electromagnet and the wiring circuit for the early-operation auxiliary switch are separated from each other in the unit case. The early-operation auxiliary switch is connected between the external connection terminals disposed at one end of the case and the external connection terminals disposed at the other end, and the electromagnet has leads connected to the external wiring via a terminal block installed on one side of the unit case.  
           [0025]    The above configuration uses the leads drawn out from the electromagnet coil contained in the case, or the terminal block disposed on the side of the case and connected to the leads. Accordingly, this configuration can be applied to the wiring method shown in FIG. 11 by connecting a transformer between the external connection terminals disposed at one end of the case and the external connection terminals disposed at the other end. Without any transformer, the leads from the electromagnet coil can be externally wired to the external connection terminals provided at the respective ends of the case.  
           [0026]    Furthermore, the third aspect of the present invention provides another configuration wherein the under-voltage tripping device with the early-operation auxiliary switch is divided into two units. That is, the under-voltage tripping mechanism and early-operation auxiliary switch are separated and built into a unit case shaped to fit the outside frame of a breaker main body and comprising external connection terminals disposed at each of the opposite ends thereof. The two units are placed side by side and installed on a side of the breaker main body. In this installed state, the under-voltage tripping mechanism unit and early-operation auxiliary switch unit operate in connection with the breaker main body. 
       
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0027]    FIGS.  1 ( a )- 1 ( c ) are views showing a configuration of an under-voltage tripping device with an early-operation auxiliary switch corresponding to an embodiment of the present invention, wherein  
         [0028]    [0028]FIG. 1( a ) is a front view of an internal structure of the under-voltage tripping device in combination with a circuit breaker,  
         [0029]    [0029]FIG. 1( b ) is a side view thereof, and  
         [0030]    [0030]FIG. 1( c ) is a plan view thereof;  
         [0031]    FIGS.  2 ( a )- 2 ( c ) are views showing a configuration of an under-voltage tripping device with an early-operation auxiliary switch corresponding to another embodiment of the present invention, wherein  
         [0032]    [0032]FIG. 2( a ) is a front view of an internal structure thereof,  
         [0033]    [0033]FIG. 2( b ) is a side view thereof, and  
         [0034]    [0034]FIG. 2( c ) is a plan view thereof;  
         [0035]    [0035]FIG. 3 is a side view of an internal structure of an under-voltage tripping device with an early-make auxiliary switch corresponding to another embodiment of the present invention, in which units of the device are piled together;  
         [0036]    FIGS.  4 ( a )- 4 ( c ) are detailed views of the structure of unit I in FIG. 3, wherein  
         [0037]    FIGS.  4 ( a ) to  4 ( c ) are a front view, a side view, and a plan view, respectively, of the structure;  
         [0038]    FIGS.  5 ( a )- 5 ( c ) are detailed views of the structure of unit II in FIG. 3, wherein  
         [0039]    FIGS.  5 ( a ) to  5 ( c ) are a front view, a side view, and a plan view, respectively, of the structure;  
         [0040]    [0040]FIG. 6 is a schematic view of a configuration of a circuit breaker to which the under-voltage tripping device of the present invention is to be applied;  
         [0041]    [0041]FIG. 7 is a detailed view of a structure of a set opening-and-closing mechanism in FIG. 6;  
         [0042]    [0042]FIG. 8 is a plan view showing a conventional standard under-voltage tripping device with an early-operation auxiliary switch that is installed in a circuit breaker;  
         [0043]    [0043]FIG. 9 is a front view of the internal structure of the under-voltage tripping device in FIG. 8;  
         [0044]    [0044]FIG. 10 is a wiring diagram showing a general wiring method for an under-voltage tripping device with an early-operation auxiliary switch that is attached to a circuit breaker;  
         [0045]    [0045]FIG. 11 is a wiring diagram showing a wiring method different from that in FIG. 10; and  
         [0046]    [0046]FIG. 12 shows an internal structure of a conventional under-voltage tripping device with an early-operation auxiliary switch that has been manufactured in accordance with the wiring method shown in FIG. 11. 
     
    
     DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS  
       [0047]    Hereunder, embodiments of the present invention will be described below with reference to the accompanied drawings. In the drawings, parts corresponding to the parts shown in FIGS. 8 and 9 are denoted by the same reference numbers, and their description is omitted.  
         [0048]    FIGS.  1 ( a )- 1 ( c ) show a first embodiment corresponding to the first aspect of the present invention. In this embodiment, an under-voltage tripping device  10  with an early-operation auxiliary switch has a structure essentially similar to that of the standard under-voltage tripping device described in FIGS. 8 and 9 except for an internal wiring. A single unit case  11  shaped according to the outside frame of a circuit breaker  1  has an electromagnet  13 , an early-operation auxiliary switch  14 , a tripping lever  15  integrated therein, and external connection terminals  12   a  to  12   d , each of which is arranged at a corresponding lateral end of the single unit case  11  at different stages.  
         [0049]    The single unit case  11  has an internal wiring structure as follows. That is, a conductive circuit for the electromagnet  13  is separated from the early-operation auxiliary switch, and coil leads  13   b  from respective ends of a coil on the electromagnet  13  are drawn out directly from the upper center of the single unit case  11  and connected to an external circuit. In between the external connection terminals  12   a  to  12   d  located at both ends of the single unit case  11 , the terminals  12   a  and  12   c  are connected by a connection conductor  19  via contacts of the early-operation auxiliary switch  14 , and the terminals  12   b  and  12   d  are connected by a connection conductor  20  via contacts of the early-operation auxiliary switch  14 .  
         [0050]    In an operational state in which the under-voltage tripping device  10  is installed in the circuit breaker  1 , when a transformer  18  is interposed and wired between the early-operation auxiliary switch  14  and the electromagnet  13  as in the wiring method shown in FIG. 11, the right terminals  12   a  and  12   b  are connected to the main circuit, as shown in FIG. 1( c ). Then, a primary coil of the transformer  18  is wired between the left terminals  12   c  and  12   d , and a secondary coil of the transformer  18  is connected to the coil leads  13   b  from the electromagnet  13  drawn out from the case. Further, when the wiring method shown in FIG. 10, which does not include the transformer  18 , is used, the coil leads  13   b  from the electromagnet  13  are connected to the external connection terminals  12   c  and  12   d , both of which are located at the left ends of the case  11 .  
         [0051]    The above configuration does not require the height H of the unit case  11  of the under-voltage tripping device to be increased in order to provide a space for external connection terminals  12   e  and  12   f  corresponding to the electromagnet  13 , as shown in FIG. 12. Thus, the under-voltage tripping device  10  can have outside dimensions similar to those of the standard device (shown in FIG. 9, allowing installation in the small circuit breaker  1  of a low capacity so as to accommodate both wiring methods shown in FIGS. 10 and 11.  
         [0052]    [0052]FIG. 2( a )- 2 ( c ) show a second embodiment corresponding to the second aspect of the present invention as a modification of the first embodiment. In this embodiment, socket terminal fixtures  13   b - 1  are attached to the tips of the coil leads  13   b  drawn out from the coil on the electromagnet  13  inside the unit case  11  and are connected to an external wiring via a detachable terminal block  21  installed on the upper part of the unit case  11  and coupled to the terminal fixtures  13   b - 1 .  
         [0053]    The terminal block  21  has plug-shaped terminal fixtures  21   a  and screw terminals  21   b  attached thereto. The terminal fixtures  21   a  are inserted into the case through slots opened on the side of the case of the under-voltage tripping device  10  and are coupled to the terminal fixtures  13   b - 1  of the coil leads  13   b . The external wiring is then connected to the screw terminals  21   b  of the terminal block  21 . Thus, while the under-voltage tripping device has outside dimensions similar to those of the circuit breaker  1 , as in the first embodiment, it can accommodate both wiring methods shown in FIGS. 10 and 11.  
         [0054]    A third embodiment corresponding to the third aspect of the present invention will be described below with reference to FIGS.  3 ( a )- 3 ( c ) to FIGS.  5 ( a )- 5 ( c ). In this embodiment, the under-voltage tripping device  10  with the early-operation auxiliary switch is divided into two units  22  and  23 . One unit (“unit I”) contains the early-operation auxiliary switch  14 , whereas the other unit (“unit II”) contains an under-voltage tripping mechanism composed of a combination of the electromagnet  13  and the tripping lever  15 . The units  22  and  23  have unit cases  22   a  and  23   a  formed to fit the outside frame of the circuit breaker  1 . As shown in FIGS.  3 ( a )- 3 ( c ), the units I and II are placed side by side and installed on a side of the circuit breaker  1 .  
         [0055]    Furthermore, the unit I, containing the early-operation auxiliary switch  14 , has external connection terminals  22   b ,  22   c ,  22   d , and  22   e  so that the external connection terminals  22   b  and  22   c  are arranged at one lateral end of the unit case  22   a  at different heights, whereas the external connection terminals  22   d  and  22   e  are arranged at the other lateral end of the unit case  22   a  at different heights. Inside the case, the terminals  22   b  and  22   d  are connected together by the connection conductor  19  via the contacts of the early-operation auxiliary switch  14 , whereas the terminals  22   c  and  22   e  are connected together by the connection conductor  20  via the contacts of the early-operation auxiliary switch  14 .  
         [0056]    The unit II, containing the under-voltage tripping mechanism, has external connection terminals  23   b  and  23   c  provided at the respective lateral ends of the unit case  23   a , and coil leads  13   b  drawn out from the respective ends of the coil on the electromagnet  13  integrated into the case are connected to the terminals  23   b  and  23   c , respectively, as shown in FIGS.  5 ( a )  5 ( c ).  
         [0057]    Furthermore, in the case that the unit I is located close to the circuit breaker  1  and the unit II is located away from of the circuit breaker  1  as shown in FIG. 3( a )- 3 ( c ), a tip of a protrusion extending horizontally from the upper end of the tripping lever  15  integrated into the unit II can be inserted into the breaker main body, and a rectangular slot is opened in a side wall of the unit I so as to allow the lever  15  to penetrate the unit case  22   a.    
         [0058]    When the wiring method shown in FIG. 10 is applied, the external connection terminals  22   b  and  22   c  of the unit I, containing the early-operation auxiliary switch  14 , are wired to the main circuit. Other wires are used to connect the external connection terminals  23   b  and  23   c  of the unit II, containing the under-voltage tripping mechanism, to the external connection terminals  22   d  and  22   e  of the unit I. When the wiring method shown in FIG. 11 is applied to connect the transformer  18  to the main circuit, then the primary coil of the transformer  18  is connected between the external connection terminals  22   d  and  22   e  of the unit I, whereas the secondary coil thereof is connected between the external connection terminals  23   b  and  23   d.    
         [0059]    As in the above embodiments, both wiring methods shown in FIGS. 10 and 11 can be easily accommodated while installing the units I and II, which constitute the under-voltage tripping device  10 , so that the units I and II do not protrude from the outside frame of the circuit breaker  1 . Furthermore, without using the unit I containing the early-operation auxiliary switch  14 , only the unit II can be connected directly to the main circuit of the circuit breaker.  
         [0060]    As described above, the present invention has the following features. According to the configurations set forth in the first and second aspects, by using the existing under-voltage tripping device conforming to the standard specifications with the early-operation auxiliary switch as a base and changing only parts of the internal wiring of the device, the present invention can be easily applied not only to the wiring method shown in FIG. 10, but also to the wiring method shown in FIG. 11, which uses a transformer in combination. Furthermore, the under-voltage tripping device with the early-operation auxiliary switch can be installed in a small circuit breaker such as an auto-breaker controlling an electric motor, which can then be integrated into a distribution board or the like. Consequently, the present invention can provide the very practical under-voltage tripping device with the early-operation auxiliary switch.  
         [0061]    The configuration set forth in the third aspect of the present invention has features similar to those of the above configurations. Furthermore, since the device is divided into the unit I containing the early-operation auxiliary switch and the unit II containing the under-voltage tripping mechanism, only the unit II is installed in the circuit breaker to enable the functions similar to those of the typical under-voltage tripping device.  
         [0062]    While the invention has been explained with reference to the specific embodiments of the invention, the explanation is illustrative and the invention is limited only by the appended claims.