Abstract:
An apparatus for the biological treatment of waste water comprises a tank having a plurality of overlapped revolvable, partially submerged, circular discs positioned in the tank. The waste water is caused to flow longitudinally through the tank and along the surfaces of the revolving disc, whereby the waste water will be continuously treated by the aerobic bacteria growing on the surfaces of the discs. The tank is preferably provided with a cover or housed in a building for covering those portions of the biological disc which project above the surface of the water.

Description:
SUMMARY OF THE INVENTION 
     This invention relates to apparatus for treatment of waste water, and more specifically, to revolving interlapping disc apparatus for the biological treatment of waste water. 
     Heretofore, in commercial rotating disc biological treatment systems for waste water, the discs have been arranged longitudinally of the tank which contains the waste water. Therefore, these conventional rotating disc biological systems are quite large and heavy, and are difficult to transport. 
     It is an object of this invention to provide a biological disc treatment apparatus which includes a plurality of overlapped revolvable discs positioned in the tank, the waste water flowing longitudinally through the tank and along the surfaces of the discs to thereby cause continuous treatment of the waste water as it flows through the tank. 
     My novel biological disc treatment apparatus provides each tank with substantially more effective biological disc surface area per square foot of tank area from which the aerobic bacteria grows. 
     These and other objects and advantages of this invention will more fully appear from the following description made in connection with the accompanying drawings, wherein like reference characters refer to the same or similar parts throughout the several views. 
    
    
     FIGURES OF THE DRAWINGS 
     FIG. 1 is a perspective view of the novel waste water treatment apparatus; 
     FIG. 2 is a cross-sectional view taken approximately along line 2--2 of FIG. 1 and looking in the direction of the arrows; 
     FIG. 3 is a fragmentary cross-sectional view illustrating details of construction of the biological disc; and 
     FIG. 4 is a partial enlarged view of a section of the shaft 30 showing the interlocking relationship between the peripheries of the outer discs and the hubs located on the center shaft. 
    
    
     DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     Referring now to the drawings, and more specifically to FIG. 1, it will be seen that one embodiment of the novel waste water treatment apparatus, designated generally by the reference numeral 10, is there shown. The treatment apparatus 10 is comprised of a tank structure 11 which is of generally rectangular configuration having end walls 12 and elongate side walls 13. The tank is provided with a curved bottom wall 14 which is spaced vertically from a base wall 15 by suitable supports to define a passage 16 therebetween. The tank, including the bottom wall 14, is preferably formed of a metal and an inlet 17 intercommunicates the passage 16 with the exterior. The passage 16 is also provided with an outlet 18 adjacent the other end of the tank structure, and this outlet is connected in communicating relation with a fan chamber 19 having a fan 20 therein. The entire tank structure is preferably provided with a dome-shaped cover 21 having a curved top wall 21a and vertical side walls 21b. The tank 11 is adapted to handle a predetermined volume of waste water and the volumetric space located above the water level and the interior of the cover defines a chamber 22. 
     The interior of the tank 11 can be provided with a plurality of vertically extending similar partitions 23, each extending from one end wall 12 to a point closely adjacent the opposite end wall. The partitions are disposed in substantially parallel relation with each other and with the side walls 13. These partitions 23 actually separate the interior of the tank 11 into a plurality of compartments, including an inlet compartment 24. A plurality of intermediate compartments 25 and an outlet compartment 26. These compartments are of substantially the same size and in the embodiments shown, the compartments extend longitudinally of the tank. 
     The inlet compartment 24 is connected by a suitable inlet conduit 27 to a source of waste water to be treated and the outlet compartment 26 is connected by a suitable outlet conduit 28 to permit the treated waste water to flow therethrough. Passage means 29 are also provided to intercommunicate each compartment with the next adjacent compartment and in the embodiments shown, the passage means between each adjacent compartment is located at one end of the tank, the passages being alternately arranged at the ends of the tank. Thus it will be seen that the passage between the inlet compartment and the adjacent intermediate compartment is located remotely with respect to the inlet conduit 27. Thus the water flowing from the conduit 27 into the inlet compartment will flow longitudinally of the compartment before it is directed into the first intermediate compartment. 
     Similarly, the passage means 29 between adjacent intermediate compartments is located adjacent the end wall 12 having the inlet conduit 27 therein. It will therefore be seen that the passage means between adjacent compartments is alternately located at opposite ends of the compartments so that the waste water to be treated will flow longitudinally through the compartment before it is directed into the next adjacent compartment. 
     A plurality of elongate shafts 30 extend transversely through the tank 11, each having opposite ends thereof journaled in suitable bearings 31 mounted in the side walls 13. The shafts 30 are disposed in laterally spaced parallel relation with each other and each extends through the compartments and the partitions which define the compartment. One end of each shaft is provided with suitable drive sprockets 32 which are connected by suitable chains 32a to the output shaft and sprocket mounted thereon of a drive system. This drive system may be an electric motor or a hydraulic motor. 
     Each shaft has a plurality of large circular discs 34 mounted thereon for rotation therewith. The discs 34 are formed of a suitable rigid material such as polystyrene, aluminum, polyethylene or the like, and each is provided with a hub 35 which is keyed to the associated shaft. These biological discs which typically have a diameter of approximately 10 feet are partially submerged in the waste water to an extend approximating one-half of their diameter. It will be appreciated that the diameter is determined by the particular application. It will also be noted that the discs on one shaft are disposed in overlapped relation with respect to the discs on the adjacent shaft. 
     In this respect, it will be noted that the hub 35 for each disc has a pair of axially spaced apart outwardly opening annular recesses 36 therein, the recesses in each hub being located on opposite sides of the associated disc. These annular recesses 36 of each hub 35 receive therein the peripheral portions of the circular disc on the adjacent shaft. Thus the discs on an adjacent shaft are disposed in overlapped relation to an extent approximating one-half their diameter. The coaction of the peripheral portions of the discs in the annular recesses of the hub of a disc on the adjacent shaft end to center the disc and prevents axial wobble. 
     In the embodiments shown, each disc is provided with elongate ribs 37 formed on opposite faces thereof, these ribs being arranged in the form of concentric rings and radial lines, and each projecting axially outwardly approximately one-fourth to one-sixteenth of an inch. These ribs serve to prevent adjacent discs from engaging each other in face-to-face relation and provide rigidity for the discs to diminish wobble and fatigue. It will also be noted that each compartment has a plurality of discs mounted therein, and in the embodiments shown, all of the discs are rotated in the same direction but may be rotated in the opposite direction in some applications. 
     The curved top wall 21a of the cover is provided with a plurality of guide devices 38 each including a bar 39 which is attached to the top wall as best seen in FIG. 2. The bar 39 is provided with a plurality of vertical guide elements 40 which depend downwardly therefrom, the spacing between adjacent guide elements being slightly greater than the thickness dimension of the disc. It will be noted that adjacent guide elements are disposed closely adjacent opposite faces of each disc mounted on a shaft. These guide elements also serve to prevent axial movement of the disc relative to the shaft. 
     In operation, the circular disc will be rotated at a predetermined velocity which is optimum for growth of biological matter on opposite surfaces of the disc which are used in the biological treatment of waste water. The time each portion of each disc is exposed to the air and is submerged below the surface of the waste water is adjusted for optimum growth of the biological material and for optimum digestion of the waste material in the waste water. 
     The waste water will be caused to flow longitudinally through each tank or compartment within a tank and along the surfaces of the discs because of the unique arrangement of the inlet, outlet and passage means which intercommunicate the compartments. Since the waste water flows along the surfaces of the overlapped discs, maximum contact of the waste water is obtained with the biological material growing on the disc surface. The lapped relation of the discs also increases the effective surface area of the disc as compared to the conventional rotating disc treatment system. It has been found that the interlapped relation of the disc increases agitation of the biological material growing on the disc surfaces with the waste water. This improved agitation increases contact of the organic material in the waste water with the biological material on the disc surfaces, and increases oxygen diffusion to the biological matter and the waste water itself. The overall effect of this improved process with the interlapped system is a greater organic reduction of the treated waste water as compared to a conventional RBS system having a comparable amount of surface area defined by the rotating disc. 
     During digestion of the waste material in the waste water, heat is generated since the reaction is usually exothermic. Thus the waste water becomes heated and this enhances the biological activity. However, in colder climates, the waste water is often cooled by the cold air and in such colder climates, the tank is preferably provided with a cover. It is also desirable to aerate the portions of the disc which project above the surface of the water. In the embodiments shown, air is introduced from the outside through the inlet 17 and passes through the passage 16 where it is preheated by a heat exchange action with the heated side lower wall 14 of the tank. Thereafter, the heated air is directed through the outlet and through the fan chamber or by vents to the cover where it is blown into the tank chamber 22 so that the disc and biological material growing thereon is aerated with warm air. This enhances the growth and biological activity of this material. 
     From the foregoing description, it will be seen that I have provided a novel biological water treatment apparatus which is of compact construction. Because of its compact construction, my novel treatment apparatus may be shipped in an assembled condition, and this is difficult and costly with the conventional system. 
     Thus it will be seen that I have provided a novel biological waste water treatment apparatus which is not only of simple and inexpensive construction, but one which functions in a more efficient manner than any heretofore known comparable device.