Abstract:
Apparatus and method for printing plate cylinder--impression cylinder registration for a multi color flexographic press wherein pin means are provided on the plate cylinder gear and finger means provided on the impression cylinder gear and when the two come in contact upon rotation of the impression cylinder gear, the plate cylinder gear rotates through a small arc during which time the gears are brought into meshing engagements.

Description:
BACKGROUND AND SUMMARY OF INVENTION 
     This invention relates to an apparatus and a method for printing plate cylinder--impression cylinder registration and, more particularly, to an automatic gear mesh and registration system for flexo presses. 
     This invention is an improvement on co-owned U.S. Pat. No. 4,520,728 which required plate roll setup on a fixture external to the press. The instant invention does not require that type of plate roll setup and constitutes a simple, cost effective procedure. The invention differs from the &#39;728 procedure in that it provides for plate roll registration and gear mesh sequentially rather than simultaneously. The &#39;728 patent used preset plate hubs (adjusted on the fixture) to orient each plate cylinder so that, for a single impression drum position, all plate cylinders could be brought into mesh simultaneously. The inventive procedure meshes one gear at a time as a finger means on the impression drum bull gear moves from deck to deck. 
     According to the invention, a pin is provided on the plate roll gear contacting finger means on the impression drum gear. The pin/gear assembly is mounted to the plate roll so that the relationship from the pin to the start of the print frame is the same for each color deck. The finger or latch is positioned so that, with gears in close proximity and the pin contacting the finger, the gears will mesh without interference. 
    
    
     The invention is described in conjunction with the accompanying drawing, in which 
     FIG. 1 is a side elevational view (somewhat schematic) of a multi-color deck printing press; 
     FIG. 2 is a top plan view (essentially schematic) of the press of FIG. 1 and as would be generally seen from the sight line 2--2 applied to FIG. 1; 
     FIG. 3 is a fragmentary relatively enlarged side elevational view of one deck of the six decks of the machine seen in FIG. 1; 
     FIG. 4 is a view similar to FIG. 3 but showing the parts thereof in a subsequent state of operation; 
     FIG. 5 is a view similar to FIGS. 3 and 4 but showing the parts thereof and yet a further state of operation; 
     FIG. 6 is an enlarged fragmentary view of the plate cylinder and impression cylinder gears at the beginning of the registration proceeding; 
     FIG. 7 is a fragmentary sectional view taken along the sight line 7--7 of FIG. 6; 
     FIG. 8 is a view similar to FIG. 6 but with the parts thereof in different operational condition; 
     FIG. 9 is a view similar to FIG. 7 but taken along the sight line 9--9 of FIG. 8; 
     FIG. 10 is a view similar to FIG. 6, i.e., a fragmentary view of the plate cylinder and central impression cylinder gears but of a modified form of the invention; 
     FIG. 11 is a sectional view taken along the sight line 11--11 of FIG. 10; 
     FIG. 12 is a view similar to FIG. 10 but of a different stage in the operation of the invention; and 
     FIG. 13 is a sectional view taken along the sight line 13--13 of FIG. 12. 
    
    
     DETAILED DESCRIPTION 
     Referring first to FIG. 1 of the drawing the numeral 20 designates generally a multi-color flexographic press which is depicted schematically. Further details can be seen from prior U.S. Pat. No. 4,520,728 and express reference is hereby made thereto. The numeral 21 designates generally the frame of the press which consists of side frames 22 and 23 (see FIG. 2) with various connecting members (not shown). The numeral 24 in both FIGS. 1 and 2 designates a central impression cylinder which is seen to be equipped with a fairly large gear designated 25 in FIG. 2. The central impression cylinder gear is conventionally referred to as the &#34;bull gear&#34;. Shown schematically as at 26 is a drive for the central impression cylinder and bull gear 25. 
     The numeral 27 designates a portion of the side frames, 22, 23 which support a color deck, a plurality of which are provided as can be seen from FIG. 1. Slidably movably mounted on each frame deck portion 27 is a subframe 28 carrying a plate cylinder or roll 29. Each plate cylinder is equipped with a gear 30 which is adapted to mesh with the bull gear 25. 
     Slidably, movably carried by the subframe 28 is a second subframe 31 which in turn rotatably supports an anilox roll 32. The anilox roll 32 is equipped with a gear 33 which is seen in meshing engagement with the plate cylinder gear 30. The anilox gear is provided with a fountain or fountain roll in conventional fashion and further details may be seen in the &#39;728 patent. 
     OPERATION GENERALLY 
     First the plate rolls 29 are loaded into place as indicated in FIG. 1 and the plate and anilox roll gears meshed --the anilox roll requires no registration so the operator can bring it into mesh with the plate roll gear without regard to any particular registration. The anilox rolls 32 are moved toward the plate rolls to the point where there is a minor mesh (of the order of about 0.015&#34;) between the gears 30, 33. The anilox roll 32 is rotated slowly by a Sunday drive motor 34 (see FIG. 2) which causes the plate roll 29 to rotate. 
     Usually the anilox roll 32 and the plate roll 29 are in the configuration of FIG. 3 where the detent 35 of a contoured element 36 is not aligned with a locating device 37. Thus, the plate roll 29 continues to rotate until it is stopped by the locating device 37 and the Sunday drive motor 34 is disengaged. 
     The locating device 37 presents the alignment pin 38 (see the lower left hand portion of FIG. 2) on the plate roll gear 30 at a specific location relative to the start of the print frame 39 on the plate roll or cylinder 29 (still referring to FIG. 2). 
     Thereafter, all of the decks are moved toward the impression cylinder 24. This is achieved in conventional fashion by motor driven screw/nut means as at 40 (see the lower right hand portion of FIG. 2 and for further details the &#39;728 patent). Thus, the plate cylinder 29 has been moved into close proximity to the central impression cylinder 24--see FIG. 5, the state of the plate and anilox rolls 29, 32 prior to movement being depicted in FIG. 4. More particularly, the plate roll gear 30 and the bull gear 25 are in the orientation shown in FIGS. 6 and 7. In FIG. 7, for example, the gears are seen to be axially offset and a pickup finger 41 mounted on the side of the bull gear 25 is about to engage the pin 38 extending axially from the plate cylinder gear 30. The engagement of the finger 41 with the pin 38 causes the plate cylinder 30 (and hence the plate cylinder 29) to rotate with the bull gear 25 (and hence the central impression cylinder 24). This occurs over a minor arc during which time a side shifting mechanism 42 (see the right hand portion of FIG. 2) shifts the plate roll 29 and its gear 30 into the configuration seen in FIG. 9. At this stage, the finger 41 can pass by the pin 38 without interference--as is depicted in FIG. 8. 
     A modified embodiment is seen in connection with FIGS. 10-13. There the pin 38 (see FIG. 10) is waiting in position for the finger 41. Extending rearwardly from the pin 38 on the bull gear 25 is a rack segment 43. The finger 41 on the bull gear continues to drive the plate roll until mesh between the plate roll gear 30 and the gear rack 43 is achieved--compare FIGS. 10 and 12. The gear rack 43 is mounted on the side of the bull gear 25 with a tooth profile as at 43a which extends approximately 0.030&#34; radially outward of the teeth 25a on the bull gear 25. 
     Once in mesh with the gear rack 43, the plate roll 29 is moved toward the impression roll 24. Using the gear rack 43 as a guide, the plate roll gear is moved into mesh with the bull gear 25. Thereafter the rack 43 is retracted from its engaged relation by the linkage 44 (see FIG. 12) operated by an air cylinder (not shown). The mounting of the rack 43 on a pivot 45 causes the rack to be pivoted out of further engagement with the plate roll gear 30 by virtue of the pin and guide arrangement 46. This is the configuration depicted in FIG. 13. 
     More generally, the invention contemplates in the pin/finger engagement that either element can be located on either gear and that the mesh engagement once pin/finger contact has been made can be either achieved by side shifting or radial movement. 
     Typically on flexopresses, the plate cylinders are meshed with the central impression gear so that the plates are close to perfect registration, i.e., the side-to-side mis-registration is within plus or minus 1/4&#34; and the circumferential registration is within one tooth on the plate gear. Then the press operator will adjust the side registration using a hydraulic cylinder or motor/screw to side shift the plate roll. The circumferential registration is adjusted small amounts by side shifting the plate gear via a hydraulic cylinder or motor/screw. The plate gears are helical and, hence, provide a small rotary motion associated with the side shift motion.