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import os
import json
import re
import torch
import gradio as gr
import pandas as pd
# --- LangChain Imports ---
from langchain_google_genai import ChatGoogleGenerativeAI
from langchain_community.document_loaders import CSVLoader
from langchain_community.vectorstores import FAISS
from langchain_huggingface import HuggingFaceEmbeddings
from langchain_classic.chains import RetrievalQA
from langchain_core.prompts import PromptTemplate
# --- 1. Setup API Key for Hugging Face Spaces ---
# HF Spaces uses standard environment variables instead of Colab secrets
GOOGLE_API_KEY = os.environ.get('GOOGLE_API_KEY')
if not GOOGLE_API_KEY:
raise ValueError("πŸ”΄ GOOGLE_API_KEY not found. Please add it to your Hugging Face Space Secrets.")
# --- 2. Build the RAG Chain & Feedback System ---
FMEA_DATA_FILE = '10000fmea_data.csv'
FEEDBACK_FILE = 'fmea_feedback.csv'
QA_CHAIN = None
feedback_vector_store = None
embeddings = None
DEVICE = 'cuda' if torch.cuda.is_available() else 'cpu'
print(f"βœ… Using device: {DEVICE}")
# --- FEEDBACK LOOP PART 1: Saving, Normalizing, and Loading Feedback ---
def normalize_action(text: str) -> str:
return re.sub(r'\s+', ' ', str(text).strip().lower())
def load_feedback_stats():
if not os.path.exists(FEEDBACK_FILE):
return {}
try:
feedback_df = pd.read_csv(FEEDBACK_FILE)
if feedback_df.empty:
return {}
stats = feedback_df.groupby('action')['rating'].agg(['mean', 'count']).to_dict('index')
return stats
except pd.errors.EmptyDataError:
return {}
def save_feedback(action, rating, display_df):
if not action:
return "Please select a recommendation from the table first.", display_df
norm_action = normalize_action(action)
new_feedback = pd.DataFrame([{'action': norm_action, 'rating': int(rating)}])
if not os.path.exists(FEEDBACK_FILE):
new_feedback.to_csv(FEEDBACK_FILE, index=False)
else:
new_feedback.to_csv(FEEDBACK_FILE, mode='a', header=False, index=False)
build_feedback_db()
msg = f"βœ… Rating of {rating}/10 saved for: {action}"
# Update the displayed table dynamically
if display_df is not None and not display_df.empty:
try:
feedback_stats = load_feedback_stats()
default_stat = {'mean': 0, 'count': 0}
stats_list = [feedback_stats.get(normalize_action(act), default_stat) for act in display_df['Recommended Action']]
display_df['Avg. Feedback'] = [f"{stat['mean']:.2f}/10 ({int(stat['count'])})" for stat in stats_list]
except Exception as e:
print(f"Error updating display_df: {e}")
return msg, display_df
def build_feedback_db():
global feedback_vector_store
if not os.path.exists(FEEDBACK_FILE):
return
try:
feedback_df = pd.read_csv(FEEDBACK_FILE)
if feedback_df.empty:
return
except pd.errors.EmptyDataError:
return
avg_ratings = feedback_df.groupby('action')['rating'].mean()
highly_rated_actions = avg_ratings[avg_ratings > 7].index.tolist()
if highly_rated_actions and embeddings:
print(f"Found {len(highly_rated_actions)} highly-rated actions. Building feedback vector store...")
feedback_vector_store = FAISS.from_texts(highly_rated_actions, embeddings)
print("βœ… Feedback vector store is ready.")
# --- build_rag_chain ---
def build_rag_chain():
global QA_CHAIN, embeddings
try:
print("Initializing local HuggingFace embedding model...")
embeddings = HuggingFaceEmbeddings(
model_name='all-MiniLM-L6-v2',
model_kwargs={'device': DEVICE}
)
print("βœ… Local embedding model loaded.")
build_feedback_db()
print(f"Loading FMEA data from {FMEA_DATA_FILE}...")
loader = CSVLoader(file_path=FMEA_DATA_FILE, source_column="Failure_Mode")
documents = loader.load()
print(f"βœ… Successfully loaded {len(documents)} records.")
print("Creating embeddings and building main FAISS vector store...")
main_vector_store = FAISS.from_documents(documents, embeddings)
print("βœ… Main vector store created successfully.")
llm = ChatGoogleGenerativeAI(model="gemini-2.5-flash", temperature=0.2)
prompt_template = """
You are an expert FMEA analyst. Your task is to generate the TOP 3 recommended actions for the given failure.
The user has provided their current S, O, and D scores.
For EACH recommendation, you must also estimate the revised S, O, and D scores (1-10) that would result *after* that action is successfully implemented.
- **new_S (Severity):** This score should *usually* stay the same as the original Severity.
- **new_O (Occurrence):** This score should be *lower* than the original Occurrence.
- **new_D (Detection):** This score should be *lower* than the original Detection (as the action makes the failure easier to detect).
CONTEXT (Historical data and user feedback):
{context}
QUESTION (The new failure and its current scores):
{question}
INSTRUCTIONS:
Format your entire response as a single, valid JSON object with a key "recommendations" which is a list of 3 objects.
Each object must have these keys: "rank", "action", "department", "ai_score", "new_S", "new_O", "new_D".
- "rank": The rank of the recommendation (1, 2, 3).
- "action": The recommended action text.
- "department": The most likely responsible department.
- "ai_score": Confidence score (1-100) for this recommendation.
- "new_S": Your estimated new Severity score (1-10).
- "new_O": Your estimated new Occurrence score (1-10).
- "new_D": Your estimated new Detection score (1-10).
"""
PROMPT = PromptTemplate(template=prompt_template, input_variables=["context", "question"])
# Included the token-saving "k": 2 limit
retriever = main_vector_store.as_retriever(search_kwargs={"k": 2})
QA_CHAIN = RetrievalQA.from_chain_type(
llm=llm,
chain_type="stuff",
retriever=retriever,
chain_type_kwargs={"prompt": PROMPT}
)
print("βœ… RAG model is ready.")
return True
except Exception as e:
print(f"πŸ”΄ An error occurred during RAG setup: {e}")
return False
# --- 3. Gradio Interface Logic ---
def fmea_rag_interface(mode, effect, cause, severity, occurrence, detection):
if QA_CHAIN is None:
return "RAG Model is not initialized.", pd.DataFrame(), ""
rpn = severity * occurrence * detection
rpn_text = f"Current RPN (SΓ—OΓ—D): {int(rpn)}"
query = (
f"For a failure with Failure Mode='{mode}', Effect='{effect}', and Cause='{cause}', "
f"what are the top 3 most appropriate recommended actions? "
f"The current scores are: Severity={severity}, Occurrence={occurrence}, Detection={detection}."
)
docs = QA_CHAIN.retriever.invoke(query)
context_from_history = "\n---\n".join([doc.page_content for doc in docs])
context_from_feedback = ""
if feedback_vector_store:
feedback_docs = feedback_vector_store.similarity_search(query, k=3)
if feedback_docs:
feedback_actions = "\n".join([doc.page_content for doc in feedback_docs])
context_from_feedback = f"\n\n--- Highly-Rated Actions from User Feedback ---\n{feedback_actions}"
combined_context = f"--- Historical FMEA Entries ---\n{context_from_history}{context_from_feedback}"
try:
result = QA_CHAIN.invoke({"query": query, "context": combined_context})
json_text = result["result"].strip().replace("```json", "").replace("```", "")
data = json.loads(json_text)
output_df = pd.DataFrame(data['recommendations'])
feedback_stats = load_feedback_stats()
default_stat = {'mean': 0, 'count': 0}
stats_list = [feedback_stats.get(normalize_action(action), default_stat) for action in output_df['action']]
output_df['avg_feedback'] = [stat['mean'] for stat in stats_list]
output_df['feedback_count'] = [stat['count'] for stat in stats_list]
output_df['new_S'] = output_df['new_S'].astype(int)
output_df['new_O'] = output_df['new_O'].astype(int)
output_df['new_D'] = output_df['new_D'].astype(int)
output_df['new_RPN'] = output_df['new_S'] * output_df['new_O'] * output_df['new_D']
rpn_change_list = [f"{int(rpn)} βž” {int(new_rpn)}" for new_rpn in output_df['new_RPN']]
display_df = pd.DataFrame({
"Rank": output_df['rank'],
"Recommended Action": output_df['action'],
"Department": output_df['department'],
"AI Confidence": [f"{score}%" for score in output_df['ai_score']],
"Avg. Feedback": [f"{avg:.2f}/10 ({int(count)})" for avg, count in zip(output_df['avg_feedback'], output_df['feedback_count'])],
"Revised RPN": rpn_change_list
})
except Exception as e:
print(f"Error parsing LLM output: {e}")
return rpn_text, pd.DataFrame({"Error": [f"Could not parse AI response: {e}"]}), None
return rpn_text, display_df, output_df
def get_level_info(val):
levels = {
10: "Hazardous", 9: "Serious", 8: "Extreme", 7: "Major",
6: "Significant", 5: "Moderate", 4: "Minor", 3: "Slight",
2: "Very Slight", 1: "No Effect"
}
return gr.update(info=f"Level: {levels.get(val, '')}")
# --- 6. Main Application Execution ---
if build_rag_chain():
print("\nπŸš€ Launching Gradio Interface...")
with gr.Blocks(theme=gr.themes.Default(primary_hue=gr.themes.colors.blue)) as demo:
gr.Markdown("<h1>Pangun ReliAI-FMEA</h1>")
with gr.Group():
gr.Markdown("## FMEA Inputs ")
with gr.Row():
with gr.Column(scale=2):
f_mode = gr.Textbox(label="Failure Mode", placeholder="e.g., Engine Overheating")
f_effect = gr.Textbox(label="Effect", placeholder="e.g., Reduced vehicle performance")
f_cause = gr.Textbox(label="Cause", placeholder="e.g., Coolant leak")
with gr.Column(scale=1):
f_sev = gr.Slider(1, 10, value=5, step=1, label="Severity", info="Level: Moderate")
f_occ = gr.Slider(1, 10, value=5, step=1, label="Occurrence", info="Level: Moderate")
f_det = gr.Slider(1, 10, value=5, step=1, label="Detection", info="Level: Moderate")
f_sev.change(fn=get_level_info, inputs=f_sev, outputs=f_sev)
f_occ.change(fn=get_level_info, inputs=f_occ, outputs=f_occ)
f_det.change(fn=get_level_info, inputs=f_det, outputs=f_det)
submit_btn = gr.Button("Get AI Recommendations", variant="primary")
with gr.Group():
gr.Markdown("## πŸ’‘ Top 3 AI-Generated Recommendations")
rpn_output = gr.Textbox(label="Current RPN", interactive=False)
recommendations_output = gr.DataFrame(
headers=["Rank", "Recommended Action", "Department", "AI Confidence", "Avg. Feedback", "Revised RPN"],
datatype=["number", "str", "str", "str", "str", "str"]
)
df_state = gr.State()
with gr.Group():
gr.Markdown("## ⭐ Provide Feedback")
gr.Markdown("Click a row in the table above to select it, then submit your rating.")
selected_action_text = gr.Textbox(label="Selected for Feedback", interactive=False)
rating_slider = gr.Slider(minimum=1, maximum=10, step=1, value=8, label="Your Rating (1-10)")
submit_feedback_btn = gr.Button("Submit Rating")
feedback_status = gr.Textbox(label="Feedback Status", interactive=False)
# FIX 1: New safer update_selection function
def update_selection(table_df, evt: gr.SelectData):
# Safety check if the table is empty
if table_df is None or len(table_df) == 0:
return ""
# evt.index gives us [row_index, column_index] of the click
row_idx = evt.index[0]
# "Recommended Action" is the 2nd column in your UI table (index 1)
selected_action = table_df.iloc[row_idx, 1]
return selected_action
submit_btn.click(
fn=fmea_rag_interface,
inputs=[f_mode, f_effect, f_cause, f_sev, f_occ, f_det],
outputs=[rpn_output, recommendations_output, df_state]
)
# FIX 2: Trigger relies on the visible table (recommendations_output) instead of df_state
recommendations_output.select(
fn=update_selection,
inputs=[recommendations_output], # <-- Pass the visible table directly!
outputs=[selected_action_text]
)
submit_feedback_btn.click(
fn=save_feedback,
inputs=[selected_action_text, rating_slider, recommendations_output],
outputs=[feedback_status, recommendations_output]
)
# Simplified launch command for Hugging Face
demo.launch()