app.py

import streamlit as st
import pandas as pd
import numpy as np
import io

# Load steam density CSV
@st.cache_data
def load_density_data():
    return pd.read_csv("steam_density.csv").round()

density_df = load_density_data()

# List of commercially available pipe sizes
commercial_pipes = [15, 20, 25, 40, 50, 65, 80, 100, 125, 150]

def get_nearest_commercial_size(size):
    """Find the nearest upper commercially available pipe size."""
    for pipe in commercial_pipes:
        if size <= pipe:
            return pipe
    return "Not Available"  # If size exceeds the largest available pipe

# Function to calculate new pipe size
def calculate_new_line_size(flow_kg_hr, pressure_bar, density_df):
    pressure_bar_new = round(float(pressure_bar))
    # Interpolate density from CSV data
    density = np.interp(pressure_bar_new, density_df["Pressure (bar)"], density_df["Density Saturated (kg/m³)"])
    
    # Convert flow to kg/s
    flow_kg_s = flow_kg_hr / 3600
    
    # Velocity range for saturated steam
    velocity = 30  # Mid-range velocity in m/s
    
    # Calculate required pipe diameter (m)
    diameter_m = np.sqrt((4 * flow_kg_s) / (np.pi * velocity * density))
    
    # Convert to mm
    return round(diameter_m * 1000, 1)

# Streamlit UI
st.title("Steam Pipe Line Size Validator")

num_lines = st.number_input("Number of Lines to Validate", min_value=1, step=1)

data = []
if num_lines:
    for i in range(num_lines):
        st.subheader(f"Line {i+1}")
        name = st.text_input(f"Line {i+1} Name", key=f"name_{i}")
        flow = st.number_input(f"Flow (Kg/hr) for Line {i+1}", min_value=1.0, step=0.1, key=f"flow_{i}")
        pressure = st.number_input(f"Pressure (bar) for Line {i+1}", min_value=1.0, step=0.1, key=f"pressure_{i}")
        present_size = st.number_input(f"Present Line Size (mm) for Line {i+1}", min_value=1.0, step=0.1, key=f"size_{i}")
        data.append([name, round(flow), round(pressure), round(present_size)])

    if st.button("Validate All Lines"):
        validated_data = []
        for entry in data:
            name, flow, pressure, present_size = entry
            new_size = calculate_new_line_size(flow, pressure, density_df)
            nearest_commercial_size = get_nearest_commercial_size(new_size)
            
            # Allow minor tolerance
            tolerance = 5  # ±5 mm
            status = "Yes" if abs(new_size - present_size) <= tolerance else "No"
            
            validated_data.append([name, flow, pressure, present_size, new_size, nearest_commercial_size, status])

        df_result = pd.DataFrame(validated_data, columns=[
            "Line Name", "Flow (Kg/hr)", "Pressure (bar)", "Present Size (mm)", 
            "New Size (mm)", "Commercial Size (mm)", "Valid"
        ])
        
        # Apply styling
        def highlight_status(val):
            return 'background-color: green; color: white;' if val == "Yes" else 'background-color: red; color: white;'

        st.dataframe(df_result.style.applymap(highlight_status, subset=["Valid"]))

        # Convert DataFrame to Excel file in-memory
        output = io.BytesIO()
        with pd.ExcelWriter(output, engine="xlsxwriter") as writer:
            df_result.to_excel(writer, index=False, sheet_name="Validated Lines")
        
        # Download button
        st.download_button(
            "Download Excel File",
            data=output.getvalue(),
            file_name="validated_steam_lines.xlsx",
            mime="application/vnd.openxmlformats-officedocument.spreadsheetml.sheet",
        )