extracted_text.txt

AMGEN Lockout/Tagout Procedure

Plant: AOH Case Packer and Palletizer

ester Machine Unit 1 Line2

1. Prepare for shutdown 2. Notify all affected personnel 3. Properly shut down the machine 4. isolate

all energy sources by switching E1 to “OFF” position. iolate compressed air by closing Al valve to off

position. 5. Apply lockout devices to all identified locations 6 Disipate any residual energy 7. Very
complete de-energuzation of all sources by pressing start button on the machine,

‘Main electrical
panel on the side
‘of the machine.
‘Main electrical
panel on the side
of the machine.
Main air-line next
tomachine
Main air-line next
tomachine

Turn off breaker
handle

Turn off breaker
handle bd

Tumoffairvalve | AL

Tumoffairvalve | AZ

1. Only the person who nstaled the lockouttagout device's alowed to remove

2. Ensue il tools and equipment have been removed 3. Confirm all employees are accounted for 4
‘Vert that al controls aren a neutal state 5, Remove lockouttagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations.

Internal Use Only Health Safety and Environment


Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

IMA Labeler

IMA Machine Unit 1 Line

Lockout/Tagout Application Process.
1. Prepare for shutdown 2. Notify al affected personnel 3. Properly shut down the machine 4. Isolate
all energy sources by switching E1 to “OFF” position. isolate compressed air by closing Al valve to off
position. 5. Apply lockout devices to all identified locations 6. Dissipate any residual energy 7. Verify
complete de-energization of all sources by pressing start button on the machine.

Plant: AQH

Source Magnitude L lethod Symbol

‘480v Main electrical

BoEn a! panelontheside | Twmoftbreaker | gy
‘of the machine mn

S0Psi Mainair ine next | Tum offairvalve | Al

tomachine
Lockout/Tagout Removal Process
1. Only the person who installed the lockouttagout device is allowed to remove it
2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Cartoner
Dividella Machine Unit 1 Line

Lockout/Tagout Application Process
1L. Prepare for shutdown 2. Notify al affected personnel 3. Properly shut down the machine 4. Isolate
all energy sources by switching E1 to “OFF” position. Isolate compressed air by closing Al valve to off
position. 5. Apply lockout devices to all identified locations 6, Disipate any residual energy 7. Verify
complete de-energization of all sources by pressing start button on the machine.

Plant: AQH

eee nequires
(ra Tene own

Magnituc

480v

Symbol

Energy Sourc:

Main electrical

‘Turn off breaker

Electrical panel on the
‘of the machine handle
‘94psi Main air-line next | 7.15 off air valve Al

tomachine
LockoutTagout Removal Process
1. Only the person who installed the lockouttagout device is allowed to remove it
2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Autoinjector Labeler
Weiler Machine Unit 2 Line 1

Lockout/Tagout Application Process
1. Prepare for shutdown 2. Notify all affected personnel 3. Properly shut down the machine 4. isolate
all energy sources by switching El to “OFF” positon. isolate compressed ai by closing Al valve to off
position. S. Apply lockout devices to all identified locations 6. Disipate any residual energy 7. Verify
complete de-energiation of al sources by pressing start button on the machine.

Plant: AOH

ree Magnitude
230v Main electrical
Electrical panel on the side
of the machine
90psi Main air-line next

tomachine

Lockout/Tagout Removal Process
Only the person who installed the lckouvtagout device Is alowed to remove it
2. Ensure all tools and equipment have been removed 3. Confiem all employees are accounted for 4,
‘Very that all controls are in a neutral state . Remove lockouv/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Symbol

Turn off breaker

handle el

Tum offairvalve | AL

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Contact Accumulator
FARGO Machine Unit 1 Line

Lockout/Tagout Application Process
1. Prepare for shutdown 2. Notify al affected personnel 3. Properly shut down the machine 4. Isolate
all energy sources by switching E1 to “OFF” position. isolate compressed air by closing Al valve to off
position. S. Apply lockout devices to all identified locations 6, Dissipate any residual energy 7. Verify
complete de-energization ofall sources by pressing start button on the machine.

Plant: AQH

stor

Magnitude symbol

480v Main electrical
Cad panelontheside | Twmoftbreaker | gy
‘of the machine randle
90psi__| Main air-line next

to machine Turn offairvalve | AL

Lockout/Tagout Removal Process
1. Only the person who installed the lockouttagout device is allowed to remove it
2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Case Packer and Palletizer
ester Machine Unit 1

Plant: AOH

e1

1. Prepare for shutdown 2. Not all affected personnel 3. Properly shut down the machine 4 slate

ail energy sources by switching Eto “OFF” postion. lolate compressed ai by closing Al valve to off

‘position. 5. Apply lockout devices to all dented locations 6. Disipate any residual energy 7. Very
compete de-energzation of al sources by pressing start button on the machine.

‘Main electrical
panel on the side
‘of the machine.
‘Main electrical
panel on the side
of the machine.
Main air-line next
tomachine
Main air-line next
tomachine

Turn off breaker
handle

Turn off breaker
handle bd

Tumoffairvalve | AL

Tur off air valve

1. Only the person who nstaled the lockouttagout device's alowed to remove
2. Ensue il tools and equipment have been removed 3. Confirm all employees are accounted for 4
‘Vert that al controls aren a neutal state 5, Remove lockouttagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations.

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Autoinjector Machine
Line2

Plant: AQH

1. Prepare for shutdown 2. Notify all affected personnel 8. Properly shut down the machine 4. Isolate

all energy sources by switching E1 to “OFF” position. Isolate compressed air by closing At valve to off

position. 5. Apply lockout devices to all identified locations 6. Dissipate any residual energy 7. Verify
complete de-energization of all sources by pressing start button on the machine,

Main electrical
panel on the side of
the machine
Main airline next to
machine

Tum off breaker
handle

Turn off air valve

1. Only the person who installed the lockouttagout device is allowed to remove it

2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Autoinjector Labeler
‘Weiler Machine Unit 1 Line

Lockout/Tagout Application Process

1. Prepare for shutdown 2. Not ll affected personnel 3. Properly shut down the machin 4. solat

all energy sources by switching Eto “OFF” position. lolate compressed air by closing Al valve to off

position. S. Apply lockout devices to al identifi locations 6, Disipate any residual energy 7. Verify
complete de-energization of all sources by pressing start button on the machine.

Plant: AH

Method

Main electrical

‘Tum off breaker

Electrical panel on the side el
of the machine handle
‘90psi Main airline next | Turn ottairvave | AL

tomachine
Lockout/Tagout Removal Process
"Only the person who installed the lockouttagout device is alowed 10 remove
2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4
‘erty that all controls are in a neural state 5, Remove lockoutNagout devices
6. Reenergize machine 7. Test equipment for corect operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Autoinjector Labeler
Weiler Machine Unit 3 Line

Lockout/Tagout Application Process
‘L Prepare for shutdown 2. Not all affected personnel 3. Properly shut down the machine . Isolate
all energy sources by switching E1 to “OFF” position. solate compressed air by closing Al valve to off
position. 5. Apply lockout devices to all identified locations 6. Dislpate any residual energy 7. Verify
complete de-energization of al sources by pressing start button on the machine.

Plant: AOH

ree Magnitude
230v Main electrical
Electrical panel on the side
of the machine
90psi Main air-line next

tomachine

Lockout/Tagout Removal Process
Only the person who installed the lckouvtagout device Is alowed to remove it
2. Ensure all tools and equipment have been removed 3. Confiem all employees are accounted for 4,
‘Very that all controls are in a neutral state . Remove lockouv/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Symbol

Turn off breaker

handle el

Tum offairvalve | AL

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Plant: AOH Autoinjector Machine

ATS Machine Unit 3 Line1

|. Prepare for shutdown 2. Notify all affected personnel 8. Properly shut down the machine 4, Isolate

all energy sources by switching E1 to “OFF” position. Isolate compressed air by closing Al valve to off

position. 5. Apply lockout devices to all identified locations 6, Dissipate any residual energy 7. Verify
complete de-energization of all sources by pressing start button on the machine,

Main electrical
panel on the side of
the machine
Main airline next to
machine

Tum off breaker
handle

Turn off air valve

1. Only the person who installed the lockouttagout device is allowed to remove it

2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Autoinjector Labeler
‘Weiler Machine Unit Line

Lockout/Tagout Application Process
1L Prepare for shutdown 2. Nott all affected personnel 3. Properly shut dow the machine 4, isolate
all energy sources by switching E1 to “OFF” position. Isolate compressed air by closing Al valve to off
position. 5. Apply lockout devices to al identified locations 6. Disipate any residual energy 7. Verify

complete de-energization of all sources by pressing stat button on the machine.

Plant: AH.

Method

Main electrical

Electrical panelontheside | Twnottbreaker | py
of the machine wane
S0psi__ | Mainair-inenext | +. oftairvave | AL
tomachine

Lockout/Tagout Removal Process
"Only the person who installed the lockouttagout device is alowed 10 remove
2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4
‘erty that all controls are in a neural state 5, Remove lockoutNagout devices
6. Reenergize machine 7. Test equipment for corect operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Plant: AOH Autoinjector Machine

ATS Machine Unit 4 2

1. Prepare for shutdown 2. Notify all affected personnel 3. Properly shut dovin the machine 4. Isolate

all energy sources by switching E1 to “OFF” position. Isolate compressed air by closing Al valve to off

position. 5. Apply lockout devices to all identified locations 6. Dissipate any residual energy 7. Verity
complete de-energization of all sources by pressing start button on the machine

Main electrical
panel on the side of
the machine
Main airline next to
machine

Tum off breaker
handle

Turn off air valve

1. Only the person who installed the lockouttagout device is allowed to remove it

2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


Lockout/Tagout Procedure

Autoinjector Machine
‘ATS Machine Unit Lined

1. Prepare for shutdown 2. Notify all affected personnel 3. Properly shut down the machine 4, Isolate

all energy sources by switching E1 to “OFF” position. Isolate compressed air by closing Al valve to off

position. 5. Apply lockout devices to all identified locations 6, Dissipate any residual energy 7. Verify
complete de-energization of all sources by pressing start button on the machine.

Main electrical
panel on the side of
the machine
Main airline next to
machine

Tum off breaker
handle

Turn off air valve

1. Only the person who installed the lockouttagout device is allowed to remove it

2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Plant: AOH Autoinjector Machine

ATS Machine Unit 2 el

1. Prepare for shutdown 2. Notify al affected personnel 3. Properly shut down the machine 4 Isolate

all energy sources by switching E1 to “OFF” position. Isolate compressed air by closing Al valve to off

position. 5. Apply lockout devices to all identified locations 6. Dissipate any residual energy 7. Verify
complete de-energization of all sources by pressing start button on the machine.

Main electrical
panel on the side of
the machine
Main airline next to
machine

Tum off breaker
handle

Turn off air valve

1. Only the person who installed the lockouttagout device is allowed to remove it

2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

IMA Labeler

IMA Machine Unit 1 ine 2

Plant: AOH

1. Prepare for shutdown 2. Notify all affected personnel 3. Properly shut down the machine 4 Isolate

all energy sources by switching E1 to “OFF” position. Isolate compressed air by closing Al valve to off

postion. . Apply lockout devices to all identified locations 6. Disipate any residual energy 7. Verify
‘complete de-energization ofall sources by pressing start button on the machine.

Main electrical
panel on the side
of the machine
Main air-line next
tomachine

Turn off breaker
handle

Turn off air valve

1. Only the person who installed the lockouttagout device is allowed to remove it

2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Autoinjector Labeler
‘Weiler Machine Unit Line

Lockout/Tagout Application Process
1L Prepare for shutdown 2. Nott all affected personnel 3. Properly shut dow the machine 4, isolate
all energy sources by switching E1 to “OFF” position. Isolate compressed air by closing Al valve to off
position. 5. Apply lockout devices to al identified locations 6. Disipate any residual energy 7. Verify

complete de-energization of all sources by pressing stat button on the machine.

Plant: AH.

Method

Main electrical

Electrical panelontheside | Twnottbreaker | py
of the machine wane
S0psi__ | Mainair-inenext | +. oftairvave | AL
tomachine

Lockout/Tagout Removal Process
"Only the person who installed the lockouttagout device is alowed 10 remove
2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4
‘erty that all controls are in a neural state 5, Remove lockoutNagout devices
6. Reenergize machine 7. Test equipment for corect operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Plant: AOH Autoinjector Machine

ATS Machine Unit 4 ine1

1. Prepare for shutdown 2, Notify al affected personnel 3. Properly shut down the machine 4. Isolate

all energy sources by switching E1 to “OFF” position. Isolate compressed air by losing Al valve to off

position. §. Apply lockout devices to al identified locations 6. Dissipate any residual energy 7. Verity
complete de-energization ofall sources by pressing start button on the machine.

Main electrical
panel on the side of
the machine
Main airline next to
machine

Tum off breaker
handle

Turn off air valve

1. Only the person who installed the lockouttagout device is allowed to remove it

2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Cartoner
(ella Machine Unit 1 Line2

Plant: AQH

Di

Lockout/Tagout Application Process

1. Prepare for shutdown 2. Notify all affected personnel 3. Properly shut down the machine 4. isolate

all energy sources by switching £1 to “OFF” position. olate compressed alr by closing Al valve to off

postion. 5. Apply lockout devices tall dented location 6. islpate any resial energy 7. Verify
complete de-energiztion of all sources by pressing start button on the machine.

eee nequires
(ra Tene own

Magnituc

480v

Symbol

Energy Sourc:

Main electrical

‘Turn off breaker

Electrical panel on the
‘of the machine handle
‘94psi Main air-line next | 7.15 off air valve Al |

tomachine
LockoutTagout Removal Process
1. Only the person who installed the lockouttagout device is allowed to remove it
2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Autoinjector Labeler
Weiler Machine Unit 2 Line2

Lockout/Tagout Application Process

1. Prepare for shutdown 2. Notify al afected personnel 3. Properly shut down the machine 4 Isolate

all energy sources by swrtchingE1 to “OFF” postion. lolate compressed air by closing Al valve to off

postion. 5. Apply lockout devices to all identified locations 6. Disipate any residual energy 7. Verify
complete de-energization of al sources by pressing start button onthe machine

Plant: AOH

Symbol

230v
Electrical panctontheside | ToffBreaker | py
of the machine jandle
S0psi | Mainair-line next -
naire next | Turn offairvalve | AL

Lockout/Tagout Removal Process
Only the person who installed the lckouvtagout device Is alowed to remove it
2. Ensure all tools and equipment have been removed 3. Confiem all employees are accounted for 4,
‘Very that all controls are in a neutral state . Remove lockouv/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Autoinjector Labeler
Weiler Machine Unit 3 Line 2

Plant: AOH

Lockout/Tagout Application Process

1. Prepare for shutdown 2. Nttyallaffeted personne! 3. Properly shut down the machine 4. isolate

all energy sources by switching €1 to “OFF” postion. rolate compressed air by closing Al valve to off

Postion. 5. Apply lockout devices to al identified locations 6, Dissipate any residual energy 7. Verify
complete de-enerization ofall sources by pressing start button onthe machine.

Symbol

230v
Electrical panctontheside | ToffBreaker | py
of the machine jandle
S0psi | Mainair-line next -
naire next | Turn offairvalve | AL

Lockout/Tagout Removal Process
Only the person who installed the lckouvtagout device Is alowed to remove it
2. Ensure all tools and equipment have been removed 3. Confiem all employees are accounted for 4,
‘Very that all controls are in a neutral state . Remove lockouv/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Autoinjector Machine
‘ATS Machine Unit 3 Line 2

Plant: AOH

1. Prepare for shutdown 2. Nott all affected personnel 3. Properly shut down the machine 4, Isolate

all energy sources by switching E1 to “OFF” position. Isolate compressed air by closing Al valve to off

position. . Apply lockout devices to all identified locations 6. Dissipate any residual energy 7. Verify
complete de-energization of all sources by pressing start button on the machine

Magnitu Method
480v Main electrical
panel on the side of
the machine
7O0psi_—_| Main air-line next to
machine

Tum off breaker
handle

Turn off air valve

1. Only the person who installed the lockouttagout device is allowed to remove it
2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Plant: AOH Autoinjector Machine

ATS Machine Unit 1 Line 2

1. Prepare for shutdown 2. Notify all affected personnel 3. Properly shut down the machine 4. Isolate

all energy sources by switching E1 to "OFF” position. Isolate compressed air by closing A1 valve to off

position. 5. Apply lockout devices to all identified locations 6, Dissipate any residual energy 7. Verify
complete de-energization of all sources by pressing start button on the machine.

Main electrical
panel on the side of
the machine
Main airline next to
machine

Tum off breaker
handle

Turn off air valve

1. Only the person who installed the lockouttagout device is allowed to remove it

2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment


AMGEN Lockout/Tagout Procedure

Contact Accumulator
FARGO Machine Unit 1 Line 2

Lockout/Tagout Application Process
1. Prepare for shutdown 2. Notify all affected personnel 3. Properly shut down the machine 4, Isolate
all energy sources by switching E1 to “OFF” position. Isolate compressed alr by closing Al valve to off
Position. 5. Apply lockout devices to all identified locations 6. Dissipate any residual energy 7. Verity
complete de-energization of all sources by pressing start button on the machine.

Plant: AOH

Magnitude symbol

480v Main electrical
Gosie | panel on the side Turn off breaker iat
of the machine indie
90psi Main air-line next

to machine Turn offairvalve | AL
Lockout/Tagout Removal Process
1. Only the person who installed the lockouttagout device is allowed to remove it
2. Ensure all tools and equipment have been removed 3. Confirm all employees are accounted for 4,
Verify that all controls are in a neutral state §. Remove lockout/tagout devices
6. Reenergize machine 7. Test equipment for correct operation and resume normal operations

Internal Use Only Health Safety and Environment

Alternative Protection Measures

‘Some servicing operations performed during normal production operations are excepted from coverage
under the Lockout/Tagout standard. This exception is referred to asthe minor servicing exception.

Minor Servicing Exceptions must meet the following criteria:
1. The activity must be conducted during normal production operations.
2. The activity must be routine, repetitive, and integral

‘a Routine - The activity must be a regular course of procedure and be in accordance with
established practices.

b. Repetitive - The activity must be regularly repeated as part of the production process.

Integral: The activity must be essential to the production process.

3. There must be alternative protection measures to provide effective protection from
hazardous energy.

Procedure Explanations:

This procedure applies to all Amgen personnel as well as any outside contractors that are either Primary
‘Authorize Person (PAP), Authorized and Reviewer to perform Lockout/Tagout or affected by this
Lockout/Tagout procedure.

A Lockout/Tagout is required for maintenance and servicing activities such as:

Constructing, installing, adjusting, inspecting, modifying, and maintaining and/or servicing machines or
equipment

Repairing and/or maintaining equipment during normal production operations require a Lockout/Tagout
if

‘An employee is required to remove or bypass a guard or other safety device

‘An employee is required to place any part of his or her body into an area on a machine or piece of
equipment where work is performed (point of operation) or where an associated danger zone exists
during a machine operating cycle The purpose of this procedure is to prevent equipment from accidently
being energized by an unknowing employee. As a result of this procedure an energy isolating device
must be installed on each of the labeled disconnect locations.

Internal Use Only Health Safety and Environment

Only employees that have been formally trained and authorized to perform Lockout/Tagout procedures
should be servicing a machine. All affected employees shall be notified anytime there is work to be done
intheir area.

There are detailed steps under the “Lockout/Tagout Application Process” section that identify each step
in the lockout process in numerical order. All steps should be followed in numerical order without
skipping any step.

Each picture will show the energy isolating location on the machine. Labeling methods include either E
(Electrical), M (Mechanical), W (Water), A (Air) and followed by a red arrow pointing to the energy
isolating device or measure. The identified energy source will allow employees servicing or performing,
maintenance operations to know the steps and visually see where locks should be applied.

‘A key is provided to define the energy source type, the location of the isolating mechanism, the method
to effectively use the isolating mechanism, and the symbol that will identify the visual location,

Under the “Lockout/Tagout Removal Process” the key steps of removing a lock or tag are listed in
numerical order. Each step should be completed in its entirety before moving to the next.

Testing or Positioning

Lockout/Tagout still must be used when troubleshooting or testing equipment. When Lockout/Tagout
devices must temporarily be removed, the following steps must be followed:

1. Clear machine of tools, equipment, etc.

2. Ensure all employees are clear of the danger zone

3. Remove Lockout/Tagout devices

4. Energize and proceed with testing (Must wear any required PPE including but not limited to
‘Arc Flash wear, safety goggles, specialized gloves, etc.)

De-energize all systems and reapply energy control measures,

Internal Use Only Health Safety and Environment