Step 2: Identify Potential Processes for AutomationAt this point, we need to discuss the strengths and limitations of process automation with collaborative robots.In fact, you probably already have a bunch of ideas as to what processes you would like to have automated I am afraid to say that most of the tasks you thought were good candidates for automation are probably not the best choices to begin with. We need to be realistic about what the technology can do today. Some applications are easier to automate than others and as a first integration you shouldstart small and simple.Ideal tasks for a first collaborative robot are tasks that are highly predictable and repeatable. These are easiest to automate with a collaborative robot. Easy to automateHarder to automateRepetitive tasks in which the robot does not apply forcePick and placeDispensingComplex logic or decision making tasksProjects that require sensorsVisionForce-torque sensorPartsLittle part differentiation or changeovers between similar partsPart presentation:Ordered part, structured on a table, matrix or trayPartsHigh changeover rates for parts with divergent properties (size, shape)Deformable partsPart presentation:Moving conveyorsUnstructured presentation (bins)Interacting with fixed objects, such as boxes.Integrating communications with other machinesLocation controlled processes:Always pick in the same placeAlways place in the same placeForce controlled processes: Grinding, polishing, drilling, Precision assemblyProcesses requiring specialized or human know-howWelding Painting Tip: To create a quick simulation, perform the task and think about whether you could do the same task without seeing or feeling the part, its weight or the force applied by the part. In other words, could you do it blind? This will give you an indication of what kind of sensors you will need. Whats easy to automate ?For a first automation project, the options below are recommended to enure an early success.Repetitive tasks:Robots are good at repetitive tasks and endurance applications. If you have an application that repeats the same motion all day, it is a good candidate for automation by robots. One place to look for these types of applications are places where you have repetitive stress injuries in your workers, or places that have been identified as high risk for these kinds of injuries.Part presentation in pick and place:Ordered parts: A part or a series of parts that are always in the very same position during the whole process are easy to automate. The robot will basically repeat again and again the same motion without asking any questions - or getting injured.Similar parts: Parts with similar properties: dimension, weight range or physical appearance allow for easier transitions between production changeovers and will ensure that the robot can handle these parts without tool changes.Dispensing:The part is going to be placed somewhere that requires precision, so that the part will drop in the same spot each and every time. This is an easy dispensing process. Requiring more precision is tougher, but not impossible.Matrices and trays: If you have a matrix of parts (i.e. 10 x 10 parts), or if they come in trays (for example, if youre handling small parts), you can teach the robot how to pick each part in the matrix or tray by simply programming