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delay “Gas Generator.” The Quickmatch ignites the delay, which in turn fires a Secondary
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Expulsion charge. This charge functions as the first, producing pressure that shears another set of
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12 pins, evenly spaced around the circumference of the flare. Once again the pressure provides an
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acceleration/deceleration force to the Drogue Housing and the Candle & Parachute Assembly.
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Attached to the Pusher Plate is the cord for the Pilot Chute. As the Pilot Chute deploys, it pulls
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the Main Chute assembly out of its housing (Parachute Insert) for Main Chute deployment.
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Attached to the Main Chute support cable is a Lanyard that runs through an internal raceway in
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the Candle and is attached to the Slider assembly in the Igniter assembly. As the main chute is
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deployed, it pulls the Lanyard with a minimum force of 40 pounds. This force shears a shear pin
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and moves the slider assembly into the firing position, cocks and releases the firing hammer and
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fires the ignition primer. During launch of the Rocket, acceleration forces of at least 17 G for
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duration of approximately one second withdrew the weight assembly of the “Zig-Zag” ignition
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safe/arm mechanism from its saving position in the slider assembly, allowing Slider movement.
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The output of the ignition primer is directed into a cavity containing boron pellets. The fire from
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the boron pellets is directed on the forward face of the flare’s illuminant Candle and also on a
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small propellant wafer which acts as an ignition booster. The Candle produces light in the near IR
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spectrum for about 180 seconds. The main parachute allows for a descent rate of approximately
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13 feet per second.
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Tabulated data:
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M257 Illumination Flare w/ M442 Fuze
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Operating temperature limits: -25 oF to +140 oF
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(-31.35 oC to +59.40 oC)
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Candle composition: Magnesium Sodium Nitrate
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Candle weight: 5.44 lb (2.47 kg)
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Illumination intensity, visible: 817.19 CP (avg.)
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infrared: 250.02 watts/sr (avg.)
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Illumination duration: 197.38 sec (avg.)
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Function time: 14.23 sec (avg.)
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Shipping and storage data:
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Storage class/SCG: 1.2 G
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DOT shipping class: A
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DOT designation: Rocket Ammunition with Illuminating Projectile
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Field Storage: Group D
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NSN: 1340-01-268-7175
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DODIC: H183
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UNO Serial No.
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M278 IR Flare w/ M442 Fuze
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DODIC: H154
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UNO Serial No.
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the 7-tube launcher continues to use a laminated stack.
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experiences from the fire control is 0.06 seconds.
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minimize the heat signature of the launcher after rocket firings.
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RMS Display Unit RMS Operations Unit
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The M138 Rocket Management Subsystem (RMS) is a pilot-operated subsystem that
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interfaces with the wing stores subsystem in the helicopter. The RMS operates from power
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supplied by the aircraft and consists of one Display Unit and four Operations Units. The RMS
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enables the aircraft pilot to select and launch MK 40 or MK 66 rocket motors with the desired
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warhead/fuze combination from two or four 7- or 19-tube launchers mounted under the aircraft
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stub wings. The RMS automatically senses the quantity and type of launcher installed and
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automatically sets its firing sequence to agree with the tube numbering of the launcher on board.
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Should one or more launchers be disabled, the RMS will cause the corresponding launcher on the
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opposite side of the fuselage to become inactive to maintain in-flight stability by equalizing the
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load of unfired rockets.
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Rockets are loaded according to type (warhead/fuze) in up to five loading zones, and the types
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loaded in each zone are indicated by manually setting five 12-position thumb wheel switches on
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the Display Unit panel. The switch positions are marked with two- or three-letter descriptors that
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represent the available warhead/fuze configurations. When power is applied to the RMS, it
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automatically inventories the rounds loaded in each zone and provides the pilot with a numeric
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display of the quantities available for launching from each zone. By setting switches on the face
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of the Display Unit, the pilot can select the rocket types to be launched, set the fuzes according to
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the tactical situation, and determine the quantities of rockets to be launched in each volley.
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Rockets are then launched when the pilot or copilot/gunner squeezes the trigger switch on the
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cyclic stick. Should the trigger switch be released before the entire volley has been launched, the
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numeric display on the face of the Display Unit is immediately updated to continuously reflect the
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quantities of rockets remaining in each loading zone. Refer to TM 9-1090-207-13&P for
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additional information pertaining to RMS components.
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The primary objectives of the remotely settable fuze concept were to use very inexpensive
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components in the fuze itself, eliminate any battery required to run the electronics during the fuze
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run time, and accomplish the accuracy goals throughout the total environmental range. The
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solution was to select a resistance-capacitance technique wherein relatively inexpensive, broad-
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tolerance (+/- 20 percent) components could be used for high-volume production of relatively
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inexpensive electronic fuzes. To accurately set the capacitance-charged fuzes for the desired run
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time throughout the environmental range requires a compensating setter located in the aircraft.
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The setter, immediately prior to launching a rocket, determines the amount of energy required by
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the fuze timing capacitor for the component variations existing along with temperature effects to
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run the fuze timing circuitry for the range selected. The setter then charges the timing capacitor
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and the storage capacitor used as both the power source to run the electronics and the power
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source to initiate the pyrotechnic train through initiation of the electric detonator in the fuze
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safeing and arming device. The setter must be capable of compensating for 20 percent variations
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in component value and for variations in fuze run time due to temperature effects on individual
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fuzes. Since each fuze is unique, each fuze must receive a different amount of energy in its timing
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sequence, whether it be singles, pairs, or quads, fuzes must therefore receive different amounts of
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energy to accomplish the same set time. Therefore, just prior to firing, the individual fuze and its
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setter compose an integral subsystem which must perform its function accurately across the entire
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environmental spectrum, compensating for inherent errors in individual fuzes.
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The Display Unit is a cockpit-mounted line-replaceable unit that presents the pilot with
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controls and displays for inventorying and controlling the launching of aerial rockets. It also
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contains the power supply and other common circuits necessary for the RMS components to
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operate as a subsystem. The Display Unit transmits the electrical command signals selected by the
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pilot to the Operations Units. One Operations Unit is used for each launcher and contains the
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circuitry that sets the fuzes and the circuitry that provides the rocket motor squib firing pulses for
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the rockets loaded into the associated launcher.
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Additional description of the RMS is contained in enclosure 1. This is an early system
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description as taken from material used for training (extraneous pages have been extracted) of
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what eventually became the M138 RMS. It was originally fitted into the AH-1S model of the
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Cobra helicopter. The weight of the display unit is 6 pounds and of the operations unit is 2
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pounds each. The NSN for the M138 RMS is 1090-01-077-8939. A variation of this system
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known as the Armament Management System was fitted into the AH-1G model of the Cobra
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helicopter. It uses two zones and was intended as an interim solution for an eventual upgrade to
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the M138 RMS.
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