Talk:Distributed control system

message: somehow i belive that SCADA is the new word and DCS was mostly used until the early 90`s 
if you take a look at the homepages of different providers, all are calling their system SCADA and somewhere in the text DCS popps up.
the differences are minute and the article should be merged with SCAD
: SCADA I usually think of as related to controlling something that's spread out over a wide geographic area, like a power grid. Distributed control I usually think is spread over at most a plant site, and "closes the loop" for process control - SCADA systems to my way of thinking just  monitor or alarm, and leave loop control to local elements.  Both terms are still in use and I think they don't entirely overlap - I'd object to merging the articles. (You can create a user ID and sign your remarks!) --Wtshymanski 22:17, 30 May 2006 (UTC)
thread_title:  DCS and SCADA 

message: There appears to be much confusion between the definitions and the common usage of these terms. The architectural distinction between a global controller with complete knowledge and local controls is the most significant. Collection of historical data is entirely orthogonal to the control philosophy and should be clearly identified as such. Safety is an important aspect of the topic that is covered, but not clearly described.
PLC describes a hardware/software device that replaces hard-wired relay logic panels. The name is a trademark of Allen-Bradley, and should probably not be used in objective descriptions of programmable controllers. Such controllers can be deployed either centrally or in a distributed landscape, depending on the installation and available technology. They have traditionally (as identified in the article and the talk page) been used in discrete facility control, often (but not necessarily) in smaller installations. Generally, machines with automatic controls have a supervisory safety control defined independently of the normal operation. This may, or may not, be implemented in the same hardware.
Distributed control systems (DCS), in contrast, are characterised by large numbers of controllers responsible individually for the control of small numbers of (typically continuous process) variables with quite localised process loops across spatially distributed facilities with often safety critical aspects. Such facilities are often described in process and instrumentation (P&ID) diagrams and can be controlled without global knowledge. Safety is typically provided through low-level redundancy, although nuclear plants often require independent parallel implementations for assured operation.
SCADA was a marketing pitch applied when software-only solutions to replacements for machine and process mimics became available. The important first word is Supervisory. SCADA are not intended to control a process. They are meant to allow operators to adjust set-points (DCS-speak) or modify tag values (PLC-speak) of the underlying control system. They additionally record process history. Thus, a classic DCS like the Valmet DAMATIC incorporates controllers and SCADA functionality. This is the direct result of introducing microprocessor controllers into a process control environment with computerised control rooms. Early SCADA solutions were implemented to provide DCS level historian functionality in programmable controller landscapes that had previously not incorporated large persistent storage.
The split between centralised logic controllers and DCS has mostly blurred to the point of unrecognizability and for example the latest process control system from Siemens, PCS, utilises centralised programmable controllers as the computational element. This requires that the edge devices now independently provide the necessary safety functions that protect the process from either controller or communication failures.
The confusion results from a difference in design approach between process and discrete engineering approaches, historical architectural preferences of practitioners, technology limitations that are now largely resolved and many vested commercial interests protecting turf.
I'd suggest a clearer separation between the typical intent of DCS of controlling many independent loops familiar to process engineers and the classic discrete control provided by programmable controllers. The actual implementation is, and should be described as largely orthogonal to the intent, and SCADA relegated to its peripheral position in the discussion. I'm not offering to do this as I anticipate repeated reversion and refuse to get embroiled in the religious discussions that will follow.
--User:pekkapihlajasaari 26 December 2019  —Preceding undated comment added 14:45, 26 December 2019 (UTC)
thread_title: DCS/PLC/SCADA not comparable

message: There's a little too much gee-whizzery in the article just now.  It needs to be made more encyclopediac in tone. It needs more comparision with other techniques of process control. Some neutral history would always be good, as would be a block diagram. Is there now a fundamental difference between SCADA and DCS?  Was there? I think of SCADA operating over dispersed geographic areas and DCS within a plant, but there's not much fundamental difference in what you see when you look at the boxes on the plant floor. --Wtshymanski 22:30, 10 September 2007 (UTC)
thread_title: Marketing speak

message: Most of these comments are trying to explain an evolution of different systems and terminology that has taken place over three or four decades.  This can be very confusing without a broad historic perspective .  For example, there are Distributed Control Systems in the architecture sense in airplanes, but it would be generally agreed that aircraft do not have DCS systems.  DCS systems generally refer to the particular functional  distributed control system design that exist in Industrial Process plants (Oil & Gas, Refining, Chemical, Pharmaceutical, some Food & Beverage, Water & Wastewater, Utility Power, Mining, Metals, etc...).. Although PLC (Programmable Logic Controller) systems can be considered distributed, they are not DCS systems in the sense that they are generally applied to Discrete Factory Automation applications.. (Plants that make "Things" rather than "Stuff").  SCADA's history is rooted in pipeline and power distribution applications where there was a need to gather a lot of remote data and do a little bit of control with sites that were widely geographically separated.  Each of these types of systems have their particular functional needs that are different.  DCS systems used in hazardous explosive environments in Oil production have different requirements than PLC based systems that are controlling the manufacturing and packaging of auto parts for example.  Although what you might see in the plants as Boxes that look alike, are in fact quite different in a bunch of ways.  As proof of this, companies who are strong on the Process side like Emerson and Foxboro/invensys have had difficulty trying to leverage their systems into Factory Automation.  Rockwell Automation, the US leader in PLCs has always wanted to leverage their strength in Factory Automation into the process side, but similarly has not been able to do that.
Having said all of this, the boundaries between these systems are becoming more gray as time goes on and technology provides more and more bridges between them
--Mike (talk) 23:23, 2 April 2008 (UTC)
thread_title: A Potential Explanation of the Confusion

message: The primary differences between PLC control (monitored by SCADA or not) and DCS control is about the function of the processing of data.  PLC scan rates are faster due to the programming residing in a single place: the central processor.  While DCS is just as described: distributed control.  The DCS scan rates are higher, because data is processed in various places and then sent to other places for control or monitoring.  If the PLC processor fails (without redundancy) all control is lost and the PLC will set itself to a fail safe state, i.e. all outputs go to safe state.  DCS has many controllers for various areas of control, hence the name distributed.  A single controller failure (without redundancy) will cost the loss of part of a process but not necessarily all.
SCADA, though it's name implies control, is more often used as data aquisistion.  A DCS system can act as a SCADA in relation to a PLC.  The lines between DCS and SCADA are indeed more blurred than ever before.  —Preceding unsigned comment added by 158.35.225.231 (talk) 12:30, 18 April 2010 (UTC)
thread_title: The Root of the differences

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