Premier League for genesis and classification of Control plan
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In this blog we will cover the below content:

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Introduction to Control Plan:

As we know over the period of time industries are growing with high speed. High productivity creates opportunities for defect generation which Finlay leads to scrap or we can say wastage. In today scenario it’s a big challenge for industries to control the wastage or scrap in huge productivity rates .So every industries focuses on the control of wastages which is generate during production.

What is a Control Plan:

It is a document which having all the information related ot any product which is required to ensure during production it can be product related or it can be process related .So we can say that the control plan is document which is play very important role during production any product in any manufacturing process .It carry all the information which is required for knowledge of operation and engineer who are working in process and directly in contact of product and process. It also carry out the information about the response in case where the product or process is going out of specification. It is a live documents so it is required to review and review on routing basis any improvement is carried out in process.

Below is the reference template of control plan as per AIAG an organization need to follow this template for effective implementation of control plan requirement in process.

Why it is required to develop a control plan:

As we discuss earlier the industry is growing day by day and the expectation of customer is also increasing day by day so meet these expectation it is very necessary to produce the product at high productivity and at high quality .So if any process is not well optimized it can leads to huge rejection and fail to meet the customer expectation. So we can say that it’s very important to optimize the process first and ensure the required quality by controlling the process and product parameters and make it a standard so our process can produce the same product with high productivity and high quality.

So with the help of control plan we can control the state of our optimized process and make it standard so that our operator and engineer can easily operate the process and ensure the best quality of product with identified control. That why it is required to develop and control plan.

Benefits of control plan:

Process of development of control plan:

Key inputs required for develop control plan:

What are the Levels of Control Plan?

Key content of control plan:

It a document which is required to create by the help of CFT (cross functional team) As we are discussing from beginning the control plan is a document which having the all information related to product characteristic as well as process characteristics related to any product .It means to update these information it is very necessary that the person having good knowledge about process as well product.

To develop a effective control plan a CFT need to consider the input form following documents like:

Control plan level are depends on the project stage status:

Control plan is a standard document which is created by AIAG having following content, which are mentioned below:

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