Patent GB-988789-A (GB)
Title: Method and apparatus for fabricating reinforced pipe
Inventor: REED DANIEL JOSEPH
IPC: B29C53/80
Filed: 1963-01-21
Abstract: 988,789. Making reinforced tubing. A. O. SMITH CORPORATION. Jan. 21, 1963, No. 2538/63. Heading F2P. [Also in Division B8] A reinforced tubular plastic article is fabricated from tape of reinforcing material impregnated with a partially cured solid resin by feeding a mandrel longitudinally through a winding unit on which a coil of tape is mounted coaxially with the mandrel, guiding an end of the tape over a guide member on to the advancing mandrel, rotating the winding unit about the axis of the mandrel to wind the tape helically on the mandrel, maintaining the tape passing from the coil to the guide member parallel to the tape passing from the guide member to the mandrel, heating the material as it is applied to the mandrel to melt the resin into a homogenous mass and curing the resin to an infusible state after winding. The mandrel 3, which is in sections, is supported by a series of rollers 64, which are hollow for the circulation of coolant. The mandrel is advanced through winding units 1 by a drive wheel 69. Usually the winding units rotate alternately in opposite directions to wind the tape in a double helical pattern. The mandrel is heated, at places where it will melt the resin in the tape being wound on it, by induction heating coils 71. Complete cure of the resin in all the layers is provided by an oven 5. Each winding unit 1 comprises a disc 10 and spool 11 which are carried on a shaft held in a bearing 8, a sleeve being interposed which is rotatable on the shaft and to which the disc 10 is fixed but on which the spool is rotatable, whereby the spool can rotate at different speeds from that of the disc according to the progress of uncoiling the tape from the spool. Friction discs 19, 20 between the adjoining end faces of the discs and spool prevent free rotation of the latter and, for the same purpose, there are friction discs between the other end 21 of the spool and a collar on the shaft, these being adjustable for pressure by springs. The end 21 may be moved to adapt the spool to different widths of tape. To guard against premature curing of the resin in the inner turns of the tape coiled on the spool due to conduction of heat through the mandrel, a chamber in which coolant may be circulated is formed by a tubular liner located within the shaft. A sprocket 33 is secured to the hub 15 of the disc, which is chain driven from a suitable motor. The tape is guided on to the mandrel, Fig. 5, by an idler roller 39, friction roller 40, idler roller 41, friction roller 42, idler guide roller 43 and non- rotatable smooth-surfaced distribution roller 44. Rollers 39 to 42 are mounted on the face of the rotatable disc 10. The guide roller 43 is mounted on a pivoted bracket 45. The distribution roller 44 is disposed within a shield 48 which is trunnioned at 49 in a bracket 50 on the disc 10. The diameter of the distribution roller 44 is the same as that of the mandrel, whereby the length of tape passing from the roller 43 to the roller 44 is parallel to the length of tape from the roller 44 to the mandrel 3, so preventing sagging or twisting of the tape 2 on the side of the mandrel and maintaining a uniform tension in the tape. The end of a screw threaded rod 52 is pivoted to the shield 48 at 51 and passes through a pivoted nut 53, whereby the rod 52 is adjustable lengthwise, covering the shield 48 to rock, so varying the angle of inclination of the distribution roller 44 and therefore the helix angle of the tape wound on the mandrel. A dummy construction 55, 57 diametrically opposite counterbalances the weight, for smooth rotation. Similarly, the rollers 39 to 43 are balanced by a counterweight 58. The bracket 45 can be fixed to adapt the position of the guide roller 43 to the direction of rotation of the disc 10, or to the diameter of the distributer roller 44. A modification, Fig. 8, does without a spool and has instead a disc 79 on which are rollers 80 arranged in a circle on which the tape 2 is coiled, being retained by side plates 81 which are adjustably spaced for different widths of tape. A distribution roller 85 is provided, similarly mounted, and functioning in a similar manner, to the roller 44. The position of the roller 85 is also adjustable in that its securing stud passes through arcuate slots 91 in the disc, and it may be shifted in a slot or changed to another slot. The inner end of the tape is drawn from the coil and wound on the mandrel and the outer end extends through a slit 101 in the casing and is clamped in a recess in one of the rods 95. To hold the tape in tension the casing may be retarded, during unwinding, by a brake 103, 104. This modification enables fresh tape to be added with a minimum of delay. After passing from the oven 5 the formed pipe is severed at the joints between the mandrel sections and the piping is then stripped in sections. Examples are given of suitable synthetic resins and reinforcement materials.