Patent GB-1105480-A (GB)
Title: Improvements in or relating to the manufacture of disc records
IPC: B29C45/00
Filed: 1966-06-23
Abstract: 1,105,480. Moulding gramophone records. J. FLUSFEDER, and L. PALMER. 23 June, 1966 [23 June, 1965], No: 28237/66. Heading B5A. B5A. In apparatus in which a press P receives a cake of plastics material from a cake moulding means C and presses it into a record having peripheral flash while a trimming means RT trims flash from the periphery of a previously pressed record, the moulding means, the press and the trimming means are positioned along a path along which transfer means T moves. The latter transfers to the press the cake from the moulding means and one or two record labels, and also simultaneously transfers a labelled record from the press to the trimming means, and a trimmed record from the trimming means to a stacking means 5. The cake moulding means C includes a hollow enclosure 41 carried by a plunger 43, whereby it can be lowered by a pneumatic unit 44 into engagement with a bottom wall 104 to provide a mould cavity which receives plastics material from an extruder nozzle 40. The lower end of the plunger extends into the cavity to provide a central perforation in the cake. A lower label LL is fed by a pneumatic unit 39 from a stack to the bottom wall 104 and is retained thereon by vacuum. An upper label UL is similarly supplied from a stack to a support 74 and is also retained thereon by vacuum in a position offset from the cake moulding means. The bottom wall is in two parts, one of which is fixed below the unit 44; the other part receives the lower label and supports the moulded cake and is moved by the transfer means to and from the press. There is relative movement between the upper label support and the movable part of the bottom wall enabling the cake and both labels to be aligned in the press, and thus to be held therein by a pin 37, which passes through a fixed upper part 36 of the press and is driven by a pneumatic unit 38. The press also includes a lower vertically reciprocable ram 35 and stamper plates 136, 138 secured to the lower and upper parts respectively. After the record has been pressed its peripheral flash is gripped by gripping means G carried by the transfer means and comprising two pairs of gripping fingers 67, 68 pivoted together at 69 and including flash engaging portions 144, 145. The gripping means are operated by a pneumatic unit 71 as the press opens so as to strip the pressed record from the press stamper plates. A pivoted finger 72 with a notched end also engages the record periphery. The transfer means are now actuated to convey the record to the trimming means comprising a turntable 49 driven by a motor 50, and a pressure plate 52. The plate 52 is carried by the transfer means and is forced downwardly by a pneumatic unit 53 to hold the record against the turntable and rotate therewith. Before the transfer means returns to its initial position, a pneumatic unit 48 raises a pin 47 which passes through the central hole of the record to retain it centrally on the turntable. The flash is cut away in ribbon form as the record is rotated by a fixed blade 55 and a vertically movable blade 56 forced downwardly by a pneumatic unit 57. A further blade 58 is urged into contact with the edge of the trimmed record as it rotates by a pneumatic unit 59 to provide a smooth bead. After trimming, a vacuum is produced at the underface of the plate 52, whereby the record is retained thereagainst when the plate is raised and conveyed to the stacking means S comprising a spindle 62 on a disc 61 by which the trimmed records are held when released by the plate. The disc is removably held on a support 60 by a spring urged detent which is released when a stack of records is to be removed. The transfer means includes parallel bars 63, to which the various parts of the movable apparatus are connected, slidable in grooved supports 64 extending along opposed sides of the apparatus; movement of the bars is effected by a pneumatic unit 66.