Patent GB-1141136-A (GB)
Title: Method and apparatus for developing coils in inductive devices
IPC: H02K15/04
Filed: 1967-05-22
Abstract: 1,141,136. Electromagnetic forming of coils. GENERAL ELECTRIC CO. 22 May, 1967 [28 July, 1966 (2)], No. 23630/67. Heading B3A. A method of developing a coil in slots of a magnetic core comprises: transporting the core from a core-transferring station to a turndistributing station, placing turns in the core slots to provide at least one coil; transporting the core and coil from the turn-distributing station to a coil-placement station; and effecting placement of the coil to another position relative to the core by linking the coil and the core to an electrical energy surge source to generate one or more energy surges in the coil to create electromagnetic forces to effect the placement. A slotted stator core 13 is slid on to a tubular holder 16 of a conveyer 17 at a core-transferring station A. The arm of the conveyer is rotated by a rack and pinion mechanism 28 to place the core 13 at a turn-distributing station B. Coils 37 are wound on a stationary form and placed in an injection head 38 for insertion into selected core slots. After one group of coils has been removed from the form, a second group is reversely wound thereon, to provide adjacent groups of coils having alternating polarity without a break in the wire therebetween. The holder 16 is attached to the conveyer arm 26 through an index device 42 which indexes the core after each group has been installed. After the coils have been inserted, the rack is actuated and the core returned to the station A. A carrier 53, Fig. 3, is moved into abutment with the holder 16, the carrier comprising a non- magnetic rigid body 55 surrounded by an insulating sleeve 54 and the whole mounted on an insulated plate 59. The carrier is biased towards a retracted position by a spring 72 and is shifted manually by a handle 73. The core 13 is slid on to the carrier 53 from the holder 16 by an operator. As the carrier is retracted, the core is angularly aligned thereto by an adjustable stand 77, which also prevents further relative movement between the two items when they are correctly aligned. Leads 86, 87 of the coils are connected to the surge source 52 via connectors 88, 89 and the hood of an enclosure 51, which encloses the core and carrier, is closed and latched. The carrier 53 has a winding 81, which is connected to the circuit 52 via leads 82, 83. When a switch 94 is closed a bank of capacitors is discharged into the winding 81, thereby inducing current flow in the short-circuited coils thereby establishing electromagnetic forces, which act on the coils to force them back. Thereafter a pulse of electrical energy is passed through the coils to produce a further interaction thereby positioning the coils in the desired position relative to the core. In an alternative construction, a carrier (53a) has a rigid body (55a), which is a coilless non-magnetic solid cylinder, and only the coils in the core are connected to an energy surge source (52a), Fig. 6 (not shown). The core coils may be asymmetrically compacted by placing the radial centre 132b of the carrier winding 132 offset from the centre 13b of the core by a distance D. When the core coils are short circuited and an energy surge is passed through the winding 132 the end turn portions 128a, 128b, are pressed back to positions Bi, B 2 . When an energy surge is passed through the winding 132, with the core coils short circuited, the portions 128a, 128b take up positions C 1 , C 2 . The final positions of the end turns may also be controlled by the magnitude of the surges and by changing the off-set of the carrier winding and the core between surges.