Patent GB-662747-A (GB)
Title: Improvements in or relating to storage batteries and the manufacture thereof
Inventor: GALLOWAY CHARLES DOUGLAS
IPC: H01M50/536
Filed: 1948-11-09
Abstract: 662,747. Casting composite articles. STEVENS, A. H. (Electric Storage Battery Co.). Nov. 9, 1948, No. 29081/48. Class 83 (i). [Also in Groups XI and XXX] Casting-machines; moulds.-A process for casting straps on to the plate lugs of a storagebattery element 16, Fig. 2, comprises inverting the element and inserting the aligned plate lugs thereof in a mould 15, introducing into a pouring ladle 28 a slug 31 of metal of quantity sufficient to form a strap and associated terminal post, applying heat to the ladle to melt the metal therein, pouring the metal into the mould at a temperature such that it will not melt the surfaces of the lugs upon contact therewith, and applying heat to a localized area of the mould adjacent the tips of the lugs to effect localized fusing of said tips to the metal in the mould without fusing this metal to the roots of the lugs. To form a three-element battery the elements 16, Fig. 1, formed of plates and spacers 24, are held together by clamps 17 and located in moulds 15, 16a, against stops 23 positioned at three stations A1, A2 and A3 on a supporting frame 10, 11, 13. Each of the metal moulds 15, 15a, Fig. 6, is provided with a heat transfer member 20 having one or more expansion slits 21, highfrequency heating coils 101 close to the member 20, one or more passages 112 for a coolant such as water, and a projection 18 in which is cast the terminal post, the mould being mounted by its projection 18 on a platform 14 disposed above the base 13. Slugs 31 of metal, Fig. 2, are delivered automatically from troughs 36 disposed at either side of each of the stations A1, A2, A3 to pouring ladles 28, 28a, by means of buckets 38 supported on pivoted balance arms 39. A slug is urged into the bucket 38 by a feeding sector 46 which pivots about an axis 40 and passes through a slot in the base of the trough 36 to engage the bottom slug in the trough, a guard 59 being provided to prevent displacement of the other slugs in the pile. The bucket 38 carrying the slug rotates with the arm 39 until the lower end 45 thereof, which is pivoted about a point 43 on the bucket, engages the pouring ladle 28 and is raised thereby to allow the slug to pass into the ladle; the slugs may be coated with a protective agent and formed with projecting corners to reduce splash should any metal be left in the ladle. The sectors 46 for each trough 36 are connected to rods 47, 47a secured to horizontal bars 49, 49a which bear at their ends in levers 50, 50a pivoted intermediate their ends at 51, 51a to the frame of the machine. The lever 50 at one end of the machine and the lever 50a at the other end carry cam followers 52 and 52a respectively, actuated by cams 53, 53a which are mounted on a cam-shaft 54 driven from a motor 56 through a reduction gear 57 and chain 58. When a slug 31 has been deposited in each trough 28, 28a a cam 100 on the cam-shaft 54 closes a time switch which operates a relayactuated switch to allow a high-frequency current to pass from a low-frequency converter into series heating coils 34 disposed around the troughs. After the slugs are melted, the troughs, Fig. 2, which are secured by arms to rods 60, 60a that are attached at their ends to levers 62, 62a fixed to shafts 63, 63a are raised to the height of the moulds 15, 15a by means of the cams 53, 53a engaging follows 75, 75a, fixed on horizontal bars 73 which are secured to rods 71, 71a carrying bearings for the troughsupporting shafts 63, 63a. The troughs 28, 28a are tilted as they are raised by means of levers 65, 65a secured to the shafts 63, 63a and connected by a link 66 which engages a bellcrank lever 70 by means of a pin 67 and is rocked about the axis of the lever 70 as the latter is actuated by a cam 79 and follower 78, the latter being retained in engagement with the cam 79 by means of a spring 80. Guards 81, 81a are provided on the rods 60, 60a to prevent the troughs from catching on the ends 45 of the buckets. Immediately before the molten metal is tipped from the troughs 28, 28a into the moulds 15, 15a, a cam 111 on the cam-shaft 54 actuates a time switch which operates through a relay-controlled valve to pass a current through the mould heating coils 101. This current fuses the tips of the plate lugs to the metal in the moulds and causes the elements to sink slightly and rest with the spacers 24 engaging springs 27, Fig. 2, which allow movement of the elements as the metal of the straps contracts on cooling. Coolant is supplied continuously from a main 114, Fig. 1, along a pipe 121 to a duct in the platform 14 through which it passes to a pipe 122 and then to a drain manifold 119. After the lugs have been fused to the straps, coolant is fed, under control of a valve 113 operated through a cam 127 on the cam-shaft 54, a time switch, and a solenoid, along pipes 115a to two additional ducts in the platform 14 from which it passes along pipes into the ducts 112 and away from the moulds along drain pipes 118a into the manifold 119. Extracting castings.-The elements 16 are then ejected from the moulds 15, 15a, by means of a pneumatic cylinder 131 and plunger 130 which are operated by means of a cam 139, on the cam-shaft 54, time switch, and solenoidoperated air valve 132. The plunger 130 is connected to a horizontal ejector plate which is disposed beneath the platform 14 and carries upwardly-projecting pins that provide ends for the mould projections 18 so that when the plunger is raised the cells 16 are ejected by action of the pins on the terminal posts. Specification 582,654 is referred to.