Patent GB-1088731-A (GB)
Title: Improvements in or relating to a torque transmitting slip connection
IPC: F16D3/06
Filed: 1966-02-10
Abstract: 1,088,731. Securing together rotary parts; telescopic shafts; machinery guards. DANA CORPORATION. Feb. 10, 1966 [April 9, 1965], No. 5968/66. Headings F2J and F2U. In a vehicle variable-length steering column or, as shown, a telescopic shaft in a vehicle propulsion line, a torque transmitting driving connection, permitting relative axial movement but prohibiting relative rotational movement between telescoped outer and inner shafts 16, 14, comprises a plastics material sleeve 22 secured in the bore of the outer shaft and in sliding interengagement with the inner shaft. The plastics material sleeve may be, as shown, cast in situ within a circular cross-section bore of the outer shaft using a male mould shaped like the inner shaft, a bonding agent being applied to the outer shaft bore, or shaped to conform with a non-circular cross-section bore of the outer shaft, being bonded to the outer shaft by an adhesive or axially held by outer shaft abutments (no surface adhesion then being necessary). The sliding inter-engagement between the plastics material sleeve and the inner shaft is provided by one or more complementary splines, as shown, or non-circular, e.g. rectangular, sleeve and shaft cross-sections. The plastics material for the sleeve 22 is cured urethane unfilled, or filled by one or more of " Teflon " (Trade Mark), graphite or molybdenum disulphide finely divided powders or short glass fibres with or without one of said powders. The connection may be dry or lubricated. As shown, the outer and inner shafts 16, 14 are respectively pressed on and welded to a universal joint yoke 18 and integral with an attachment 30. The yoke end of the outer member is closed by a Welch plug which may be plastics (then being cast, in situ, with the plastics sleeve). A seal 34 threadedly secured to the outer shaft and engaging the inner shaft prevents entry of contaminants and inhibits egress of lubricant where used. In Fig. 8 (not shown), the plastics material sleeve is so cast as to extend radially at one end and cover also a portion of the outer periphery of the outer shaft, this external plastics material cover being engaged by a lip seal (102) secured in a surrounding stationary housing (100). The internally and externally secured plastics material also provides electrical insulation and damps vibrations. In Figs. 10, 11 (not shown), two axially spaced plastics material sleeves (138), (140), engage a rectangular cross-section inner shaft and are secured by an adhesive in a rectangular cross-section bore of the outer shaft. One end of the sleeve (140) is radially flanged to engage a surrounding housing tube, the bore within the flange being of reduced size to fit the inner shaft with slight interference for contaminant and lubricant sealing. A chamber (150) between the two sleeves is supplied with lubricant through a fitting threaded into the outer shaft. In Fig. 14 (not shown), a single plastics material sleeve (164) engaging a rectangular crosssection inner shaft is circumferentially held in a rectangular cross-section bore of the outer shaft and axially held by axial abutting surfaces of said sleeve and the outer shaft. The outer and inner sleeve surface cross-section need not be the same. One end of the outer shaft is welded to a tube (184) the other end of which is welded to a universal joint yoke (186). The remote end of the inner shaft is integral with a yoke (188) of a further universal joint. A shaft shield comprises telescoped inner and outer tubes (180), (192) respectively rotatably supported by low friction bearing shoulders (190), (194) on the yokes (186), (188). The end of the inner tube (180) remote from the yoke (186) is supported on a part of the plastics material sleeve which extends radially as a flange (166) and covers a portion of the outer periphery of the outer shaft. The sleeve bore within the flange (166) is reduced to fit the inner shaft with sealing interference. The Specification includes plastics material sleeve proportions, methods of casting the plastics material sleeve Fpecifying curing and parting agents; plastics material composition details of urethanes and fillers therefor; details of an adhesive; and slip force, life wear, and materials tests for the various plastics material compositions.