Patent GB-1229612-A (GB)
Inventor: REMI R
IPC: B29D23/00
Filed: 1968-05-03
Abstract: 1,229,612. Flexible shafts and pipes. INSTITUT FRANCAIS DU PETROLE DES CARBURANTS ET LUBRIFIANTS. 3 May, 1968 [5 May, 1967], No. 21153/68. Headings F2P and F2U. A flexible shaft, or, as shown, pipe capable of withstanding high tension and torque and of being wound on a drum comprises at least two armouring layers 6, 11 of metallic wires or metallic multi-strand flat or round cables which are helically wound, oppositely handed, about a flexible core 1, respectively embedded in anchoring layers 2a, 2b of elastomeric or thermoplastic material, and respectively covered by thin hooping and separating layers 4a, 4b of a material capable of withstanding, without flowing, a thermal treatment to which the anchoring layers have been subjected in the armouring layer embedding process. The anchoring layers 2a, 2b prevent the adjacent convolutions of the armouring layers 6, 11 from sliding under one another, and the hooping and separating layers 4a, 4b, which preferably contract during said thermal treatment, promote armouring layer embedding. Such a flexible pipe may be used in earth drilling devices, being used to support a motor directly coupled to a drill bit. The pipe may serve as a pipe for oil or natural gas or as a drill pipe conveying muds or flushing fluids. The core 1 may be of impervious elastomeric (e.g. natural or synthetic rubber) or plastics material, may be internally metal armoured, or may comprise a watertight corrugated metal tube. The anchoring layers 2a, 2b may be of chlorosulphonated polyethylene, copolymer of butadiene with acrylonitrile, neoprene, natural rubber, butyl rubber, polyurethane, copolymer of fluoro-vinylidene with hexafluoropropylene, fluorated polysiloxane, silicones, copolymer of fluorovinylidene with monochlorotrifluoroethylene, polyethylene, polyvinylchloride, polypropylene, polyamides such as nylon, or Rilsan. The hooping and separating layers 4a, 4b may be of polyethyleneterephthalate, " Cellophane " (Trade Mark), rayon, cotton, glass fibre, nylon or Rilsan. An external coating 14, of elastomer and also subjected to a thermal treatment, is finally applied, and may, if desired, be made integral with the final anchoring layer by using a discontinuous final hooping and separating layer (e.g. non-overlapping strip or wire or overlapping latticed strip), and using suitable, e.g. identical, material for the coating 14 and the final anchoring layer, the latter being thermally treated together. In manufacture, the shaft or pipe is subjected to tension, e.g. by using a drawing device 5 and simultaneously braking the unwinding from a drum 15. The anchoring layer 2a is wrapped around the core 1 by a device 3, preferably leaving spaces between adjacent convolutions. The armouring layer 6 is wound under tension about the anchoring layer by a device 7, the angle of the layer 6 with respect to the shaft or pipe axis being, e.g. between 50 and 60 degrees. After winding on the hooping and separating layer 4a the shaft or pipe is drawn through an enclosure 10 in which the temperature ranges between 100‹ and 300‹ C., say 150‹ C. The thermal treatment may include using water steam at between 1 and 20 kg/cm.<SP>2</SP>, hot air, and electric heating by infra-red radiation. The thermal treatment in conjunction with tension in the armouring and hooping and separating layers effects embedding of the armouring layer. Electrical conductors may be intercalated with the armouring layers. The hooping and separating layers may be protected during thermal treatment by temperature protecting strips which are removed at the outlet of the device 5.