Patent GB-971096-A (GB)
Title: Crimping tool
IPC: H01R43/042
Filed: 1962-02-23
Abstract: 971,096. Making electrical components; jointing by stamping. BUCHANAN ELECTRICAL PRODUCTS CORPORATION. Feb. 23, 1962 [March 20, 1961], No. 7255/62. Headings B3A and B3Q. [Also in Division B8] A crimping tool has a die-holder having an axially disposed bore defining an operation location, a plurality of displaceable crimping dies radially mounted in said die-holder, an operating member encircling said die-holder and a radially disposed workpiece transmission channel in said die-holder communicating with said bore to permit unilateral introduction of a workpiece into said operating location in the path of advance of said crimping dies. The tool includes a barrel 10 housing a pneumatic cylinder, a holding portion 12 and a terminal portion 14 having a wire entry aperture 16. A control valve assembly 18 is actuated by a trigger member 20. The terminal portion 14 is adapted to releasably receive a preformed cartridge 24 containing a plurality of electrical contact members releasably mounted on a flexible carrier strip. The die-holder 44 has a conical wire guide 48 leading to an operating location 50 where the crimping is effected by radial spring-loaded crimping dies 56 actuated by a rotatable annular member 64. Mounted on the upper end of a piston-rod 80 attached to the piston of the pneumatic cylinder is a drive wedge 82 which engages a drive boss 74 on an arm 68 attached to the annular die operating member 64, Fig. 3. Adjacent the drive wedge 82 is a slotted plate 84 having a pivoted cam member 86 mounted thereon the end 90 of which abuts a drive pin 72 on the arm 68. The other end 92 of the cam member has an inclined operating surface 94 engageable by a drive pin 96 mounted on the drive wedge 82. As the piston-rod advances so does the drive wedge 82 and drive pin 96 which imparts a limited clockwise rotation to the cam member 86 and a limited concomitant counterclockwise movement of the operating member 64 through the engagement of the end 90 of the link member 86 with the drive pin 72 on the arm 68. This limited movement of the arm places the drive boss 74 in the path of the advance of the inclined operating surface of the drive wedge 82 to further rotate the operating member which fully actuates the crimping dies. This structure enables the depth of crimp to be adjusted by controlling the degree of advance of the pistonrod. Actuation of the piston 78 is effected by the trigger 20 engaging a ball valve 140 in the control valve assembly 18, Fig. 3. A second ball valve assembly 158 is disposed in the path of the piston-rod. Spring-loaded studs 168, 170, 172 of different lengths are slidably mounted on the valve assembly to enable one of the studs to be located beneath the ball valve. When the piston-rod engages the stud which actuates the ball valve the movement of the crimping dies is arrested and the retraction of the piston-rod, drive wedge and stud members secured thereto is initiated. Such return of the piston-rod cannot be effected without release of the trigger 20 and this provides an effective full cycling control. Indexing and feeding of the strip of electrical contact members is effected by the reciprocation of a spring- biased index block 226, 228 in driving engagement with the operating member 64. Parallel to the block 216 is a spring-loaded pivoted index stop link 242 having a recess 252 with a latching shoulder 254 and an inclined operating surface 258 at its forward end. Operatively associated with the index block member 228 and the stop link 242 is a spring-loaded E- shaped sensing link 260, Fig. 5, displaceably responsive to the presence of a carrier strip disposed in the operating location in the bore 50 in the die-holder. A pin 282 on the lower part of the link engages the inclined surface 258 of the stop link 242. The link has a sensing finger 286 which engages and is displaced by the extending wire receiving portion 196 of an electrical contact element when the element is disposed in the operating location. The carrier strip is advanced step by step through the entry aperture 294 in the frame, through a coaligned channel 296 in the operating member and through the transmission channel 52 in the dieholder 44, to introduce the wire receiving portion 196 of the contact elements into the operating location 50. A spring-loaded stop member 304 in the lower guide plate 300 engages in the recesses in the carrier strip to prevent undesired retraction thereof. Advance of the carrier strip is effected by a spring-loaded pivoted link 314 displaceable in conjunction with the index block 228. A carrier strip release pin mounted in the index link 314 is displaced when it is required to withdraw the carrier strip from the tool. The cartridge for the carrier clips comprises a pair of complementary sections 350 and 351 of transparent thermoplastic material, Figs. 17 and 18. A delivery channel 361 and aperture 360 are provided for the carrier strip. The cartridge is provided with a recess 380 for accommodating the crimp depth control slide 180. A rotatable stud 398 having a dependent finger 400 which passes through an aperture in the assembled and secured cartridge and into engagement with the carrier strip is rotated to effect initial carrier strip delivery into the tool. In a modified cartridge the carrier strip delivery is effected by a slidably mounted feed member 416, Fig. 26. Selective positioning of the crimp depth control 180 is effected by a spring-loaded slide 440 displaceably mounted on the cartridge.