Patent GB-1088507-A (GB)
Title: Method and apparatus for continuously forming packages
IPC: B65B9/04
Filed: 1965-09-03
Abstract: 1,088,507. Packaging-machines; endless conveyers; gripper heads. OSCAR MAYER & CO Inc. Sept. 3, 1965 [Nov. 4. 1964]. No. 37683/65. Headings B8A. B8C and B8H. [Also in Divisions B5, D1 and F2]  A machine for enclosing articles such as stacks of sliced food products between formed webs, thermoforms a lower web to produce a series of raised base members, forms corresponding cups by vacuum drawing in an upper web and seals the upper web to the lower with the cups each enclosing an article placed on the base. The packages are evacuated through holes punched in the lower web. The operation is continuous, the various forming and punching means moving with the webs. The package has an offset portion which may carry a label 509. A notch 661 in the lower web facilitates pulling apart the two films. Sealing may be produced without heat by application of a plasticizer or pressure sensitive adhesive to a lower web of polyvinyl chloride, the upper being of super-cooled, polyvinylidene chloride or a laminate including this film. The base is recessed inwardly and has a rim 89 which locates the contents prior to application of the upper web. A suspension aperture 645 is provided. General.-The lower web passes from a roll 125, Fig. 2b, to between a series of vacuum forming members mounted on an endless chain 21 which clamp the web between upper and lower elements to form the bases. A punch 132 (not detailed) makes marginal holes to receive pins on a waste wind up drum and an evacuating hole adjacent each base, and the bases each receive peripherally of the rim 89, a strip of adhesive from an applicator 145 (see Division B2). Stacks of slices, lifted from a conveyer by grippers on an endless chain 273, Fig. 2a, are deposited on the bases. The upper web is fed on to a series of moulds joined as a chain 373, vacuum formed and then sealed to the lower web. The packages are evacuated while still enclosed by the moulds and base supports. A known labelling device (not detailed) applies labels 509 and a cutter 623 (see Division B4) severs the packages from the webs, which, by engagement of the so formed aperture with the upper cup, continue to feed each package on to a discharge conveyer 652. Finally, the waste is drawn off by a wind-up drum 648 and may be fed to chopping up means 655 (not detailed). Photo-electric means monitors the product grippers so that adhesive is not applied if a base will not receive its stack and also monitors the bases at the entrance to the cutting zone so that an empty base is not separated from the webs. Base-forming, Figs. 3, 5, 6, 21a-21c (not shown).-Each forming unit comprises a lower frame (59) and upper member (83) mounted on the chain 21, the members 59, 83 clamping the web between them and passing over heating means (not shown). Vacuum is applied to the upper member to draw the web into the recessed underside (88). After punching waste feed holes (134) and evacuation holes (135), the adhesive (218) is applied. Product grippers and loading means, Figs. 17, 18, 18a (not shown).-The stacks may be arranged manually on holders (358) on a conveyer (357) from which they are removed by gripper units on the chain 273. Each unit includes four horizontally slidable jaws (324) on a vertically movable head (318). A cam oscillated cone element (326) forces the jaws outwards against springs (323). Before removing a stack, the jaws are moved in and out a few times while engaging the slices, to align them. As the stack is deposited, a plate (346) retains it on the base (129) as the jaws withdraw. Upper web forming and package sealing.- Figs. 16, 21c, 22, 28, 37 (not shown). The upper web moulds (370) each engage with a lower base support (477), locating pins (437), (438) forming a driving connection between the endless chains of these members. Cam operated valves exhaust the moulds in two stages, the first to position the upper web against slipping and the second to draw it to cup form. When each pair of elements (370), (477) come together the package is evacuated via passages 468d, 480, 483, 409, 405 drawing the upper and lower webs into sealing contact with consequent isolation of the evacuation holes (135) in the lower web from the package interior. Reference has been directed by the Comptroller to Specification 965,034.