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Double Drop Vacuum Boom Owner's Manual Sonny's Enterprises, LLC. 5605 Hiatus Road Tamarac, Florida 33321 | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 2 of 24 Table of Contents Table of Contents ....................................................................................................................... 2 SAFETY REQUIREMENTS.......................................................................................................... 3 INTRODUCTION .......................................................................................................................... 5 Product Features ........................................................................................................................ 6 Product Specifications ............................................................................................................... 8 Optional Equipment ................................................................................................................. 10 Dual Vacuum Drop Kit ............................................................................................................. 10 Utilities Requirements .............................................................................................................. 12 Plumbing ................................................................................................................................. 12 INSTALLATION ......................................................................................................................... 13 Tools ....................................................................................................................................... 13 Post Foundation-Concrete Footer ........................................................................................ 14 Post Assembly ........................................................................................................................ 15 Double Canopy Assembly and Install ...................................................................................... 17 GENERAL OPERATION ............................................................................................................ 22 CUSTOMER SERVICE .............................................................................................................. 23 WARRANTY ............................................................................................................................... 24 | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 3 of 24 SAFETY REQUIREMENTS **WARNING** 1. All employees must be thoroughly trained in safe operation and standard maintenance practices. All employees must review this entire manual monthly. 2. Do not enter the wash tunnel when the equipment is operating. Death or dismemberment may occur. 3. Do not wear loose fitting clothing or jewelry around moving equipment. Do not allow any part of your body or other objects (including lad ders, hoses or tools) to come in contact with moving equipment. Entanglement may result causing death or dismemberment. 4. Do not leave a ladder or any other items such as wash down hoses or tools in the wash tunnel while equipment is running. Vehicle damage and injury, including death, can occur. 5. Always exercise caution when walking (never run) through the wash tunnel as there may be slippery conditions. Be careful so you do not bump into or trip over equipment. 6. Only those employees specifically instructed an d trained by the location management are permitted to enter the wash tunnel to perform inspections or maintenance. At least two qualified maintenance people must be present when performing equipment repairs or preventive maintenance. 7. Do not perform any mai ntenance or work on equipment unless you first perform Lock-Out Safety Precautions. All electrically powered equipment must have manually operated disconnects capable of being locked in the “OFF” position. Equipment that has been “locked out” for any reaso n must be restarted only by the person who performed the “lock out” operation. 8. When working on any equipment that is higher than your shoulders, always use a fiberglass ladder that is in good condition. 9. Do not attempt to repair or adjust any pressurized li quid or pneumatic part, hose, pipe or fitting while that equipment is in operation. 10. Electrical connections and repairs must be performed by a Licensed Electrician Only. 11. Emergency “STOP” buttons must be well marked and their location and proper use reviewed with all personnel. Any activated “STOP” button must be reset only by the person who activated it. Clear the wash tunnel of any people, ladders, hoses, tools and other loose items before restarting the equipment. An audible device must sound to warn people that the equipment is starting. | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 4 of 24 12. Do not operate any piece of equipment that requires safety covers with those covers removed or improperly installed. Do not operate any piece of equipment if any component of that piece is suspected to be defective or m alfunctioning. 13. Store all cleaning and washing solutions and oils in a well-ventilated area. Clean up fluid spills immediately to prevent hazardous safety conditions. Be certain to follow all safety procedures on SDS Sheets for each chemical product used. 14. All hydraulic and electric systems in the wash tunnel equipped with a torque relief or overload should be checked and set at the minimum amount that will allow for proper functionality under normal washing conditions. 15. No unauthorized people should ever be p ermitted in the wash tunnel or near the equipment at any time. * * * ! ! CAUTION ! ! When a piece of equipment must be in operation during inspection or maintenance, one qualified technician must stay at the power disconnect switch while another qualified technician performs the inspection or maintenance. | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 5 of 24 INTRODUCTION This Manual contains information that is vital to the successful installation, operation and maintenance of your Sonny's vehicle washing equipment. Please read, and understand, the full contents of this manual before installation and operation of the equi pment. Keep this booklet in a location where it may be used for ongoing reference. Should you have any questions on the operation or servicing of this equipment please contact: TECHNICAL SERVICES DEPT. SONNY'S ENTERPRISES INC. 5605 Hiatus Road TAMARAC, FLORIDA 33321 TELEPHONE : 800-327-8723 FAX: 800-495-4049 THANK YOU FOR YOUR CONFIDENCE IN SONNY'S! | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 6 of 24 Product Features ➢ The double boom s keep hoses securely off the ground providing better access to both sides of the vehicle and reducing wear and tear. ➢ Available powder coated options ➢ Slotted holes on top beam allow angle to be adjusted for different configurations ➢ Quick connect attachment of hose s to boom s ➢ Pole mounted claw holder s for energy savings | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 7 of 24 | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 8 of 24 Product Specifications Height 134. 38” Width 32. 54” Length 136. 12” | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 9 of 24 | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 10 of 24 Optional Equipment Dual Vacuum Drop Kit Includes: double Y adapter inlet valves hose valves (2) cuffs (2) swivel cuffs (2) tools & holsters selected. | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 11 of 24 Boom Attachments Item # Description 40011245 Vacuum, Trash Collector Cyclone 10012022 Stainless Steel Branded Trash Receptacle 40011545 Stainless Steel Trash Receptacle 10011976 Stainless Steel Receptacle Black Liner 20015094 Mat Holder Single Nozzle Assembly 20015095 Mat Holder Dual Nozzle Assembly 20006846 Vacuum Express Holster with Bracket Only 20002098 Vacuum Crevice Tool Holster w/SS Bracket For parts and a ccessories information, please refer to our catalog or visit our website at Sonnys Direct. com. | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 12 of 24 Utilities Requirements Utilities interconnection and the materials required for interconnection to Sonny's equipment are the responsibility of the customer. Perform all trades work to all applicable local and nationa l codes. Technical Disclaimer Although building codes have been considered in developing all drawings, verification of site-specific conditions and compliance with federal, state and local building codes is the exclusive responsibility of the customer and /or architect and engineer. Plumbing The Customer's Plumber is responsible to provide materials and installing the following : Interconnect from the suction connection on the separator tank to the vacuum hose drop lines. The following pipe sizes should be used for vacuum main suction lines; o Hose drops short runs 4 ”. o Hose drops long runs over 150 feet 6 ” for first 75 feet th en drop to 4 ”. All piping turns should be with long sweep elbows NOT 90 degree elbows. Minimize the number of turns from the main line to the separator tank. All turn down piping from the main line to the vacuum hose drops should be with Tee's and the hose fitting connection point on the “ T” shall be 2 ” for each drop. Vacuum producer exhaust piping should go to atmosphere when the vacuum assembly is located in an enclosed area not subject to cool free airflow. If exhaust piping to atmosphere is required it should be 4 ” in diameter and heat resistant for at least the first ten feet. Exhaust piping must be weather protected at its exit point. Aluminum piping available to meet code requirements | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 13 of 24 INSTALLATION Tools Consumables 1. Safety Glasses 1. 2. 1/2” Drive Ratchet Set 3. Standard Combo Wrenches 4. Tape Measure 5. Level Work Force (2) person Time (assuming no problems) 2. 00-3. 00 h ours | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 14 of 24 Post Foundation-Concrete Footer 1. Ensure that the mounting area for the boom can support the weight. See drawing below for the recommended concrete footer. 2. Insert the two plates into the top of the boom base and bolt into place. 3. If using the recommended J-bolts place the bottom half of the boom onto the bolts. 4. Turn the nut by hand until the unit is "snugged up ”. | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 15 of 24 5. If mounting to an existing concrete pad, drill the four holes in the concrete for the boom arc h using a hammer drill and a 3/4 ” carbide tipped masonry drill bit. 6. Clear the hole of all debris, then place the wedge anchor through the hole in the boom footer, and hammer it in to the drilled hole, ensuring that they are installed to the desired depth. 7. Turn the nut by hand until the unit is "snugged up". Post Assembly | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 16 of 24 1. Attac h the access covers to the back of the post. 2. Attach the air hose fitting plate to the front of the post. 3. Attach the bottom post cover as shown. | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 17 of 24 Double Canopy Assembly and Install List of Parts ITEM # ITEM DESCRIPTION QTY 1 Vacuum, Leg Post Weldment 1 2 Vacuum, Post Boom Pipe Weldment 2 3 Pipe Alignment Plate Black PC 1 4 Vacuum Boom Connecting Plate Black PC 5 5 Vacuum Boom, Eyebolt Spacer 5 6 Eyebolt 1/2-13 x 1-1/2” Long w/Shoulder 5 7 Vacuum Boom Connecting Clamp Black PC 10 8 Vacuum Boom Canopy Gusset Weldment 1 9 Clamp Plate Left Side Machined Black PC 1 10 Clamp Plate Right Side Machined Black PC 1 11 Vacuum Boom Foot Cover 1 12 Vacuum Post Access Cover 6x9. 5 2 13 Vacuum Post Access Cover 6x6 2 14 Mat Holder Dual Nozzle Assembly 1 15 Vacuum Trash Collector Cyclone 1 16 Stainless Steel Branded Trash Receptacle 1 17 Vacuum Hose Assembly 1 18 Vacuum Express Holster with Bracket Only 1 19 Vacuum Boom, Holster Mount Plate Black PC 1 20 Vacuum, Boom Top Pipe Mount Weldment & Support 1 | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 18 of 24 List of Parts (Continued) | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 19 of 24 1. Pre-Assemble the canopy pipe alignment track. 2. Attach the canopy pipes to the track by using the connecting clamps. | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 20 of 24 3. Attach the left clamp plate and leave it loose to be able to slide in the pipe canopy sub-assembly. 4. Attach the right clamp plate and leave it loose. 5. Attach and tighten the canopy gusset weldment to the post. 6. Carefully insert the canopy pipe assembly into the side clamps. 7. Attach the canopy gusset to the connecting plate using the existing eyebolt and spacer. Once the gusset is securely attached then tighten the side clamps to secure the canopy pipes. | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 21 of 24 8. Attach the top pipe weldment and support to the back of the post. 9. Attach the Holster Mount ing Plate to the front of the post. | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 22 of 24 GENERAL OPERATION Before beginning daily operation be certain that the cyclone separator is empty. If air leaks are heard around the cyclone separator check the seal on the quick dump. Unused vacuum hose drops must be firmly closed off at the vacuum tool mouth so that in-use vacuum hose drops operate efficiently. | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 23 of 24 CUSTOMER SERVICE Please contact Sonny's Equipment Department for installation and/or operation al questions regarding this piece of equipment. Please refer to the Parts Catalog and contact Sonny's Customer Service Order Entry Department for any replacement parts for this piece of equipment. You can also visit the web at www. Sonnys Direct. com. DEPARTMENT PHONE NUMBERS FAX NUMBERS Toll Free Main Line 800-327-8723 800-495-4049 Equipment Department 954-720-4100 954-720-9292 Or you can email Equipment Sales at sales@Sonnys Direct. com Thank you for being a Sonny's car wash equipment owner! From all of us here at | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |
Double Drop Vacuum Boom -Owner's Manual © SONNY'S The Car Wash Factory Sonnys Direct. com This document is confidential and proprietary to SONNY'S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without notice. Owners Manual_Double_Drop_Vacuum_Boom_v1 Page 24 of 24 WARRANTY SONNY'S ENTERPRISES, INC. FACTORY LIMITED LIFETIME WARRANTY Equipment manufactured by SONNY'S ENTERPRISES, INC. is warranted to be free from defect in material and workmanship. Welded metal framework and other non-moving, non-wearable fabricated metal components manufactured by Sonny's are warranted for the life o f the equipment to the original purchaser. Fabricated metal wearable surface and moving components manufactured by Sonny's are warranted for a period of one (1) year to the original purchaser of the equipment. All components assembled to Sonny's equipmen t that are manufactured by others are warranted by the appropriate manufacturer and subject to that manufacturer's limited warranty. Contact Sonny's for the specific information on other component manufacturer's warranty terms. All new cloth shipped with n ew Sonny's equipment is warranted for a period of one (1) year or 80,000, whichever occurs first. This warranty is not assignable or transferable. The warranty period begins the first day following installation or 30 days from the original invoice date, whichever occurs first. The Seller's liability shall be limited to repair or replacement of materials found to be defective within the warranty period. In the event of repair or replacement this limited warranty is noncumulative. The Purchaser must supply the Seller with immediate written notice when any defects are found. The Seller shall have the option of requiring the return of defective material to establish the Purchaser's claim. Neither labor nor transportation charges are included in this warranty. Transportation damage claims are to be submitted to the carrier of the damaged materials. This warranty is based upon the Purchaser's reasonable care and maintenance of the warranted equipment. It does not apply to any equipment which has been subject to misuse, including neglect, accident or exposure to harsh chemicals or chemicals that r eact violently with: water, organic acids (e. g. acetic acid), inorganic acids (e. g. hydrofluoric acid), oxidizing agents (e. g. peroxides), and metals (e. g. aluminum). Chemicals corrosive to: aluminum alloys, carbon steel, and other metals. Nor does it apply to any equipment which has been repaired or altered by anyone not so authorized by Sonny's. Further, the equipment must be properly installed with proper accuracy of all specified plumbing, electrical, and mechanical requirements. This warranty does not apply to normal wear and tear or routine maintenance components. EXCEPT AS EXPRESSLY STATED HEREIN, SONNY'S SHALL NOT BE LIABLE FOR DAMAGES OF ANY KIND IN CONNECTI ON WITH THE PURCHASE, MAINTENANCE, OR USE OF THIS EQUIPMENT INCLUDING LOSS OF PROFITS AND ALL CLAIMS FOR CONSEQUENTIAL DAMAGES. THE LIMITED WARRANTY EXPRESSED HEREIN IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. SONNY'S NEITHER ASSUMES NOR AUTHO RIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION HEREWITH. | OwnersManual_Double_Drop_Vacuum_Boom_v1.pdf |