instruction stringlengths 6 157 | output stringlengths 5 373 ⌀ | input stringclasses 104
values |
|---|---|---|
Clamping problem | Found air leakage, so fitting changed then trial taken found ok. | Test Rig D1 |
Z axis problem | Found cable damaged, so new cable fitted, then trial taken found ok. | PDI Assembly & PDI Packing CH01 Line-1 |
Ball stuck | Manually removed ball then trial taken found ok. | Assembly station 3 |
Basket stuck | Manually basket movment d1 then trial taken found ok. | Durr Ultrasonic |
Drain motor problem | New grub screw fitted & tightened.then trial taken found ok. | Test Rig F2 |
Cycle not start | Machine restarted then trial taken found ok. | Centre Lapping |
Chiller Temperature high | Portable chiller installed then trial taken found ok. | EMAG-Rim |
Pressure not developing | Found filter choked, so cleaned filter & refitted. then trial taken found ok. | Test Rig G2 |
Need to change tool | Changed bush accordingly then trial taken found ok. | Deburring Machine |
Clamping problem | Checked & restarted PC then trial taken found ok. | Test Rig D1 |
3mm allen key required | Allen key provided then ok. | Assembly stations of CH04 |
Pressure not developing | Checked & line filter cleaned then trial taken found ok. | Test Rig F2 |
Door not locked | Checked door connection d1 properly then then trial taken found ok. | Test Rig E2 |
Need to assemble guide assembly & motor dresser | Assembled all but still machine not working due to spindle slipping pulley assembly. | Klein 1 |
Cycle not complete | Torque gun to torque wmpalete but signal not on, due to low air pressure. SO pending | BVLINE PVM Assembly |
Spindle not rotate | Found key missing, so new key provided on spindle, then trial taken, found ok. | Klein 1 |
Basket stuck | Manually recovered then trial taken, found ok. | Durr Ultrasonic |
Cycle not soing ok | Torque gun changed but problem still same, so provided not air pressure line then trial taken, found ok. | BVLINE PVM Assembly |
Job clamping problem | Select proper program then trial taken, found ok. | Micromatic Grinding |
Brush to be changed | Brush changed | Deburring Machine |
Pressure releif tool broken | Tool repaired | Test Rig G1 |
Tank pressure high | Filter cleaned then trial taken, found ok. | Test Rig E2 |
Height of gun need to adjust | Gun height adjustment d1. | Assembly stations of CH04 |
Balls feeder not working | Found balls stuck, so manually recovered then trial taken, found ok. | Assembly stations of CH04 |
Auto cycle not start | After homing cycle started then trial taken, found ok. | Deburring Machine |
Confirmation switch loose | Switch tightened. then trial taken, found ok. | BVLINE PVG Assembly |
Station 2 cylinder problem | Found station 2 sensor broken, so new sensor fitted. then trial taken, found ok. | Piston Coining |
Pressur problem | Checked & prerssure setting d1, then trial taken, found ok. | Piston Coining |
Neutral problem | Found shaft, but properly tightened then trial taken, found ok. | Test Rig H1 |
Tank line filter block | Filter cleaning d1 then trial taken, found ok. | Test Rig E2 |
Auto cycle not start | Machine restarted then trial taken found ok. | Deburring Machine |
Pressure not ok | Filter changed then trial taken, found ok. | BVLINE Test Stand A(Dual stage) |
Stud broken | Checked & new stud fitted then trial taken, found ok. | Test Rig D1 |
Checked feeder problem | Hydraulic chuck pressure set then trial taken, found ok. | EMAG Rim |
Cylinder rev. forward motor not operate | Checked motor broke, relay not fitted properly. Relay installed then trial taken, found ok. | BVLINE Test Stand A (Single stage) |
Spline shaft pin broken | Checked & new PIN bolt fitted then trial taken, found ok. | Test Rig G1 |
New tool trail | New tool trial taken found ok. | Assembly stations of CH05 |
Leakage | Z axis bellow cover problem | Studer S33 |
Tank pressure high | Found filter choked, so cleaned filter & refitted. then trial taken found ok. | Test Rig E1 & E2 |
Slider locking belt missing | Fitted bolt properly then trial found ok. | Stahli S/F Grinding Machine 1 |
Hydraulic oil low | Top up oil d1. | PV Assembly & Leak Testing |
Conveyor oil leakage | Drain pipe choked, so cleaning d1 then trial found ok. | EMAG Rim |
L.P problem | Suction strainer cleaning d1. then trial found ok. | Cleantech |
Clamping problem | Checked need filter that working, so adjust then trial found ok. | Test Rig D1 |
LM block mounting bolt broken | Fitted bolt properly tthen trial found ok. | Cleantech |
Lubrication oil low | Top up oil d1. | Cleantech |
Door lock problem | Checked & m/c shutdown, then trial found ok. | Test Rig G1 |
Oil overflow | Drain oil. | BVLINE Assembly Station(Dual Stage) |
Pallte sensing present problem | Adjust d1 of sensor, then trial found ok. | Studer 1 (450) |
Sensor routing worse | Adjusted sensor properly then trial found ok. | Studer 1 (450) |
Pallet stopper sensor problem | Checked & sensor fitted properly, then trial found ok. | Centre Lapping |
Drive problem | Changed drive but alarm came on expansion tool. | Kadia |
Lubrication unit faulty | then trial found ok. | EMAG Wheel |
Ball feeder not working | Adjusted properly after cleaning, then trial found ok. | Assembly stations of CH02 |
Dust seal problem | Adjusted sensor properly then trial found ok. | Assembly stations of CH06 |
Job stuck | Manually declamp then trial found ok. | Studer 1 (450) |
Clamp signal missing | Adjusted sensor properly then trial found ok. | PV Assembly & Leak Testing |
Job present signal missing | Adjusted sensor properly then trial found ok. | Piston Coining |
Auto cycle not work | Housing d1 then trial found ok. | Deburring Machine |
Neutral QP problem | Checked relay, found working ok, then checked clutch assembly tightened & filetr cleaning d1 & also adjusted QP. | Test Rig G2 |
Air leakage | Air leakage arrested | Centre Lapping |
Neutral problem | Clutch assembly retightened | Test Rig E1 & E2 |
Ball not feed | feeder properly alinment d1. | Assembly stations of CH02 |
Spindle lubrication not reedy alarm | Found motor in head condition, so motor connection disconnected for sometime and then reconnected, then trial found ok. | EMAG Wheel |
Mist collector leakage | Mist collector cleaned and found 3 induction wire broken buit not replaced due to wire not found by store person. | Kapp Wheel |
Declamp problem | Manually recovered then trial taken, found ok. | Test Rig B |
Declamp problem | Manually recovered then trial taken, found ok. | Test Rig B |
Oil level low | Oil topup d1, then trial found ok. | BVLINE Test Stand A(Dual stage) |
Neutral problem | Filter cleaning d1 then trial taken, found ok. | Test Rig F1 & F2 |
Neutral problem | Relay replaced, pallet filter cleaning d1, pallet pump faulty. | Test Rig G2 |
Cycle start problem | Found that, tool present proxy disturbed, so setting d1. then trial found ok. | Piston Coining |
Low pressure alarm | Air leakage arrested then trial found ok. | PV Assembly & Leak Testing |
Pressure problem | PLC restarted, then trial found ok. | PV Assembly & Leak Testing |
Clamping problem | Sensor setting d1, then trial found ok. | Test Rig D1 |
Magnetic separator problem | Magnetic separator slug cleaning d1, then trial found ok. | Studer Favorit |
Unloading side door, open time aborted | Door open relay stuck, removed the relay & reinserted. then trial found ok. | Cleantech |
Middle side door open time aborted | Door open valve stuck, valve manually operated then trial found ok. | Cleantech |
Stud broken | Checked & found both stud broken, so replaced both, then trial found ok. | Test Rig D1 |
Suction ball stucked | Properly alignment d1, then trial found ok. | Assembly station 2 |
Vacuum pump filter leakage | Found filter changing d1 then trial found ok. | Durr Ultrasonic |
Cycle not start | Machine restarted, then trial found ok. | Studer S36 |
Clamping problem | Reed switch was disturbed, setting d1 then trial taken found ok. | Test Rig D1 |
Clamping problem | Fixture clamping cycle pin fall down, so connected it & trial taken found ok. | BVLINE PVM Assembly |
Operating panel hangout | Didn't found any abnormalities, so machine restarted & trial taken found ok. | ELB Wheel |
Plan work | For reducing the motor RPM changed gearbox, but same problem after changing new motor with gear box but same problem not solved. After as it is & space gearbox and motor with gear box handed to store person. | Test Rig D2 |
Tank pressure problem | Checked tank line filter cleaned then trial taken found ok. | Test Rig F2 |
Lubrication oil low | Oil topup machine ok | Kadia 40 |
Maintenace interval full alarm came | Maintenance interval counter reset d1. | Durr Ultrasonic |
Spindle lubrication faulty alarm came | Checked & found problem came Emag wheel machine but night shift person's card interchanged by Emag Rim. Checked 30 minutes after same problem coming in Rim machine, so removed this card & fitted to original machine. trial taken found ok. | EMAG Rim & Wheel |
PLC disconnection problem | Machine PLC restarted trial taken found ok. | Assembly stations of CH06 |
Beat station problem | Belt properly tightened then trial taken found ok. | Stahli S/F Grinding Machine 1 |
Return conveyor stopper problem | Sensor cleaning d1, machine under observation | Centre Lapping |
11.23 filter block problem | Found filter choked, so cleaned filter & refitted. then trial taken found ok. | Test Rig E2 |
Tailstuck adjustment | Tailstuck adjusted properly, then trial taken found ok. | Studer S33 |
Cycle not start | So tool counter restarted. | Kadia 40 |
Clamping problem | Found clamping sensor not working properly. So adjusted sensor then trial taken found ok. | Test Rig D1 |
Stud Damaged | Checked & canged with new 1. Then trial taken found ok. | Test Rig D1 |
Grinding wheel cover position need to set | Set guard position accordingly, then trial taken found ok. | Studer 1 (450) |
10-11 Spanner required for setup | Spanner provided. | PDI Line Cobot |
Pressure high problem | Master job has problem, so changed master & filter cleaned then trial taken found ok. | Test Rig F1 |
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