Qualifications Pack Code TSC/Q 0402 Job Role Fitter- Ring Spinning Credits (NSQF) TBD Version number 1.0 Sector Textile Drafted on 15/12/14 Sub-sector Spinning Last reviewed on 25/02/15 Occupation Maintenance Next review date 01/03/2016
NOS Version Control NOS Code TSC /N0408 Credits (NSQF) TBD Version number 1.0 Industry Textile Drafted on 15/12/14 Industry Sub-sector Spinning Last reviewed on 25/02/15 Occupation Maintenance Next review date 01/03/16
documentation and reporting formats work targets & review machine with superiors protocol and format for reporting work related risks/ problems method of obtaining /giving feed back with respect to performance importance of team work .harmonious working relationships process for offering /obtaining work related assistance responsibilities under health, safety and environmental legislation guidelines for storage & disposal of waste materials Technical/Domain Knowledge of product The individual on the job needs to know and understand: importance and functions of various machines and mechanisms used in ring frame workloads, work allocation and standard working conditions for maintenance operatives. roles and responsibilities of a maintenance supervisor basic supervisory skills general management knowledge standing orders and discipline in working and precautions to be taken while working factors affecting maintenance standing orders and discipline in working and precautions to be taken while working. importance of time management safety precautions and gadgets to be used in factory Skills (S) Core Skills/ Generic Skills Writing Skills You need to know and understand how to: write in basic language Reading Skills comprehend written instructions Participation read, write and communicate orally in local language plan and manage work routine based on instructions from supervisor participate in the various programs/ meetings that will be conducted by the superiors & put forth the suggestions in the interest of the company participate in the " Quality Circles" that will be formed by the superiors extend voluntary supports and adapt to the various procedures that will be adopted by the company with respect to compliances for the different certifications like " ISO 9001", " ISO 14001", SA 8001" GOTS Certification " Fair Trade " etc. Technical Skills You need to know and understand how to: skill to identify the reason for breakdown skill to carryout different maintenance activities
Unit Code TSC/ N9001 Unit Title (Task) Maintain work area, tools and machines Description This unit provides performance criteria, knowledge & understanding and skills & abilities required to organize/ maintain work areas and activities to ensure tools and machines are maintained as per norms Scope This unit/task covers the following: Maintain the work area, tools and machines Performance Criteria (PC) w.r.t. the Scope Elements Performance Criteria Maintain the work area, tools and machines To be competent, you must be able to: handle materials, machinery, equipment and tools with care and use them in the correct way use correct lifting and handling procedures use materials to minimize waste maintain a clean and hazard free working area maintain tools and equipment carry out running maintenance within agreed schedules carry out maintenance and/or cleaning within one’s responsibility report unsafe equipment and other dangerous occurrences ensure that the correct machine guards are in place work in a comfortable position with the correct posture use cleaning equipment and methods appropriate for the work to be carried out dispose of waste safely in the designated location store cleaning equipment safely after use carry out cleaning according to schedules and limits of responsibility Knowledge and Understanding (K) Organizational Context (Knowledge of the company/ organization and its processes) You need to know and understand: personal hygiene and duty of care safe working practices and organizational procedures limits of your own responsibility ways of resolving with problems within the work area the production process and the specific work activities that relate to the whole process the importance of effective communication with supervisors the lines of communication, authority and reporting procedures the organization’s rules, codes and guidelines (including timekeeping) the company’s quality standards the importance of complying with written instructions equipment operating procedures / supervisor’s instructions Technical Knowledge You need to know and understand: work instructions and specifications and interpret them accurately relation between work role and the overall manufacturing process hazards likely to be encountered when conducting routine maintenance the importance of taking action when problems are identified
PC4. Refer the machinery catalogues and identifying the correct spares needed. 3 2 1 0 PC5. Check quality of materials received at stores, for e.g. Bearings, wheels, arbours, machine spares, belts, brushes, spanners and other tools, etc 4 1 2 1 PC6. Carry out maintenance machine audit 4 1 2 1 PC7. Maintain records of maintenance 3 1 1 1 PC8. Ensuring availability of spares and giving requisitions on need basis 4 1 2 1 Total 30 11 14 5 age % work area, tools and machines) PC1. handle materials, machinery, equipment and tools with care and use them in the correct way 50 4 1 2 1 PC2. use correct lifting and handling procedures 4 1 2 1 PC3. use materials to minimize waste 3 1 1 1 PC4. maintain a clean and hazard free working area 3 1 1 1 PC5. maintain tools and equipment 4 2 1 1 PC6. carry out running maintenance within agreed schedules 4 1 2 1 PC7. carry out maintenance and/or cleaning within one’s responsibility 4 1 2 1 PC8. report unsafe equipment and other dangerous occurrences 4 1 2 1 PC9. ensure that the correct machine guards are in place 3 1 1 1 PC10. work in a comfortable position with the correct posture 3 1 1 1 PC11. use cleaning equipment and methods appropriate for the work to be carried out 3 1 1 1 PC12. dispose of waste safely in the designated location 4 1 2 1 PC13. store cleaning equipment safely after use 3 1 1 1 PC14. carry out cleaning according to schedules and limits of responsibility 4 1 2 1