APPENDIX C1 - DATA SHEETS SCREENINGS HANDLING EQUIPMENT PROJECT TITLE (P) DOCUMENT REFERENCE (P) PROJECT NUMBER (P) REVISION (P) PROJECT LOCATION (P) DATE (P) EQUIPMENT SUPPLIER (P/S) REFERENCE DRAWINGS INCLUDED (Y/N) (P) TAG NO/ASSET CODE (P) * - Indicates Purchaser’s default requirement 2.0 GENERAL 2.3 General 1 Type of Screenings Transfer Equipment Required/Provided () (P/S) Screw conveyor Belt conveyor Launder trough and pump Other (specify) 1 Type of Screenings Treatment Equipment Required/Provided () (P/S) Screw compactor Washer compactor Tank wash system Other (specify) 3.0 OPERATING ENVIRONMENT & SITE DETAILS 1 Operating Environment (P) Site/Equipment Location () Inland Coastal Inside Outside Other (specify) Hazardous Area Classification () None Zone 1 Zone 2 EMC Environment () 1st environment – C1 1st environment – C2 2nd environment – C3 2 Special Environmental Hazards (P) 3 References For Further Information (P) 4.0 PROCESS INFORMATION 1 Type of Screen Installed Upstream of the Equipment (P) 1 Screenings Capture Ratio (%) (P) 2a Influent Source () (P) Rural Urban Industrial Other (e.g. tanker discharge) 2a Type of Flow (%) (P) Proportion pumped Proportion gravity 2b Max Screenings Design Throughput (m3/hr) (P) 2c Site PE (P) 2d Average Screenings Loading (m3/day/1000 PE) (P) 2e Peaking Factor (P) 3 Unusual Influent/Screenings Properties (P) 5.0 PERFORMANCE SPECIFICATION 5.1 General 1 Service Life (years) (P) Screenings transfer equipment Screenings treatment equipment 2 Mode of Operation () (P) Screenings Transfer Equipment
1 Heaviest maintenance lift (S) Screenings transfer equipment Screenings treatment equipment 1 Heaviest erection lift (S) Screenings transfer equipment Screenings treatment equipment 6.1.6 Drive Systems Refer to Appendix C2. 6.1.7 Bearings and Lubrication 6.1.7.2 Rolling Element Bearings 3 Requirements for Split Type Bearings (P) 6.1.7.3 Lubrication 1 Bearing Lubrication Philosophy () (P/S) Sealed for life Manual re-greasing Automatic re-greasing 5 Minimum Capacity/Life of Auto Grease Dispensers (cc/mths) (P/S) 6.1.9 Information Plate 1 Additional Information Reqd on Plate (P) Screenings Transfer Equipment Screenings Treatment Equipment 2 Duplicate Information Plate Required (Y/N) (P) Screenings transfer equipment Screenings treatment equipment 2 Location(s) of Duplicate Information Plate(s) (P) 6.1.11 Lagging and Trace Heating (If Required) 2 Frost Protection Afforded Down to: (-10°C*) (P) 3 Reference for Particular Specification (P) 6.1.12 Control Panel and Associated Electrical Installation 1 Control Panel Reqd/Provided (Y/N) (P/S) Screenings transfer equipment Screenings treatment equipment 2 Control Panel Specification () (P) WIMES 3.04* Supplier’s standard Purchaser’s standard 6.1.14 Theft Prevention 1 Painting of Stainless Steel Components Required (Y/N) (P) 6.1.15 O & M Manuals 1 Reference for O & M Manual Specification (P) 6.2 Screenings Transfer Equipment 6.2.1 Screw Conveyors 6.2.1.1 General 2 Principal Design Features (P/S) Nominal diameter (mm) Nominal length (mm) Inclination (° from horizontal) 3 Emergency Discharge Facility Required (Y/N) (P) 3 Type of Facility Required/Provided (P/S) 6.2.1.2 Spiral 1 Spiral Material (P/S) 6.2.1.3 Wear Plates/Liner 1 Wear Plate/Liner Material (P/S)
Screw Compactor General 3 Sheet Steel Components Material () (P/S) Stainless steel number 1.4307* (AISI 304L) Stainless steel number 1.4404 (AISI 316L) Other (specify) Transportation Zone 1 Number of Screw Conveyors Provided (S) 2 Principal Design Features (P/S) Nominal diameter (mm) Nominal length (mm) Inclination (° from horizontal) 4 Type of Conveyor () (P/S) Shafted screw Shaftless spiral 5 Screw/Spiral Material (P/S) 6 Wear Plate/Liner Material (P/S) 8 Brushes Required/ Provided (Y/N) (P) Compaction Zone 1 Principal Design Features (P/S) Nominal diameter (mm) Nominal length (m) Inclination (° from horizontal) 2 Method of Compaction () (P/S) Spring loaded door Resistance tube Compaction tube Reduction of screw pitch 3 Resistance Tube Material (P/S) 5 Method of Screenings Disposal () (P) Skip Bagging Other (specify) Screenings Discharge 1 Method of Screenings Disposal () (P) Skip Bagging unit Other (specify) 2 Screenings Discharge Height (m) (P/S) 2 Reference Datum (P) 6.3.3.3 Tank Wash (Macerator/De-Waterer) Systems Washing/Conditioning Tank 1 Tank Material (Stainless Steel Number 1.4307* (AISI 304L)) (P/S) Macerator Pump(s) 1 Number of Macerator Pumps Required/ Provided (P/S) 1 Mode of Operation () (P/S) Duty Duty/assist Duty/standby 2 Casing Material (S) 3 Stator Material (S) 3 Rotor Material (S) 5 Impeller Material (S) 6 Impeller Speed (rpm) (S) 7 Method of Corrosion Protection (S) Corrosion resistant material (specify) Corrosion resistant sleeve(s) 10 Seal Type (S) 10 Seal Manufacturer (S) Screenings Dewatering and Compaction Unit(s) 1 Number of Units Required/Provided (P/S) 1 Mode of Operation () (P/S) Duty
APPENDIX C2 – DRIVE SYSTEM DATA SHEET (TO BE COMPLETED FOR EACH MOTOR/GEARBOX ASSEMBLY) Drive No.: 3 Driven Equipment (P/S) 4 Type of Drive () (P/S) Fixed Dual speed Variable 5 Method of Power Transmission from Drive System to Driven Assembly () (P/S) Close coupled Chain Belt Other (specify) 6 Method of Mechanical Overload Protection for Drive System () (P/S) Current monitoring Torque limiting coupling Other (specify) 7 Local Inching Facility () (P) Required (Y/N) Forward Reverse 9f IEC Input Design Required (Y/N) (P) 10 Gearbox Specification (S) Manufacturer Type (e.g. helical) Number of stages Final Drive ratio Service factor Efficiency (%) IP rating Drive No.: 3 Driven Equipment (P/S) 4 Type of Drive () (P/S) Fixed Dual speed Variable 5 Method of Power Transmission from Drive System to Driven Assembly () (P/S) Close coupled Chain Belt Other (specify) 6 Method of Mechanical Overload Protection for Drive System () (P/S) Current monitoring Torque limiting coupling Other (specify) 7 Local Inching Facility () (P) Required (Y/N) Forward Reverse 9f IEC Input Design Required (Y/N) (P) 10 Gearbox Specification (S) Manufacturer Type (e.g. helical) Number of stages Final Drive ratio Service factor Efficiency (%) IP rating Drive No.: 3 Driven Equipment (P/S) 4 Type of Drive () (P/S) Fixed Dual speed Variable 5 Method of Power Transmission from Drive System to Driven Assembly () (P/S) Close coupled Chain Belt Other (specify) 6 Method of Mechanical Overload Protection for Drive System () (P/S) Current monitoring Torque limiting coupling Other (specify) 7 Local Inching Facility () (P) Required (Y/N) Forward Reverse 9f IEC Input Design Required (Y/N) (P) 10 Gearbox Specification (S) Manufacturer Type (e.g. helical) Number of stages Final Drive ratio Service factor Efficiency (%) IP rating Drive No.: 3 Driven Equipment (P/S)