B : MAJOR C : MINOR TC : TEST CERTIFICATE SUPP TC : SUPPLIER TEST CERTIFICATE T& I SPEN : TEST AND INSPECTION SPECIFICATION PR SPN : PURCHER SPECIFICATION QCR : QUALITY CONTROL RECORDS WIP : WORK IN PROCESS Material Prequirement Sl. No. Component Operation Machine/ Equipment used for Operation to be Monitored of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 1.1 Speed Indicator (WDG4) 40071195 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 40071195 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/ 001 Inspection Register . Test certificate WTC Internal Goods Receiving Bay 1.2 Speed Indicator (WDP4) 40087769 (OEM) 1.Visual defects 2. Dimensional Major Visual First off 100% for approval DLW Drg. No. 40087769 As per Quality As per Quality Procedure KSEL/CC/ Inspection Register . WTC Internal Goods Receiving Bay
Check sampling for regular production Procedure KSEL/CC/ 001 001 Test certificate 1.3 Meter TE/TB (WDG4) 40068798 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 40068798 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/ 001 Inspection Register . Test certificate WTC Internal Goods Receiving Bay 1.4 Meter TE/TB (WDP4) 40088591 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 40088591 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/ CC / 001 Inspection Register . Test certificate WTC Internal Goods Receiving Bay 1.5 Control Valve ASM 10635322 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 10635322 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/ 001 Inspection Register . Test certificate WTC Internal Goods Receiving Bay Sl. No. Component Operation Machine/ Equipment used for Operation to be Monitored of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 1.6 Control Valve ASM 40044050 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 40044050 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/ 001 Inspection Register . Test certificate WTC Internal Goods Receiving Bay 1.7 Valve Emergency Brake 8136987 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular DLW Drg. No. 8136987 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal Goods Receiving Bay
production 1.8 Push Button Horn 10562203 (OEM) N.A 1.Visual defects 2. Dimensional Check Major Visual DLW Drg. No. 10562203 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal Goods Receiving Bay 1.9 Push Button Sand 10562201 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 10562201 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal Goods Receiving Bay 1.10 Head Light Switch 8213092 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 8213092 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal Goods Receiving Bay 1.11 Switch Toggle 102529 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No 102529 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/MC/001 Inspection Register . Test certificate WTC Internal Goods Receiving Bay Sl. No. Component Operation Machine/ Equipment used for Operation to be Monitored of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 1.12 Rheostate with knob 8481573 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 8481573 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal 1.13 Attend call Push button 8481267 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular DLW Drg. No. 8481267 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal
production 1.14 Receipt Asm 28 Pos. 10611797 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 10611797 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal 1.15 Air Gauge Complex 10631881 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 10631881 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal 1.16 Slide Switches 8481164 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 8481164 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal 1.17 Slide Switches 8481166 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 8481166 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal Sl. No. Component Operation Machine/ Equipment used for Operation to be Monitored Classification of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 1.18 Plug 40073090 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 40073090 As per Quality Procedure KSEL/CC/01 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal 1.19 Plug CPC 23-9 40026394 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for DLW Drg. No. 40026394 As per Quality Procedure As per Quality Procedure KSEL/CC/001 Inspection Register . Test WTC Internal
1.25 Circuit Breaker 10A 9322826 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 9322826 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal 1.26 Strain Relief 40026395 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 40026395 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal 1.27 Cir Connector Receipt 40019320 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 40019320 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal 1.29 Cir Connector Receipt 40019313 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 40019320 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal Sl.No. Component Operation Machine/ Equipment used for Operation to be Monitored of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 1.30 Cir Connector Receipt 40019315 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 40019315 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal 1.31 Cir Connector Receipt 40034541 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for DLW Drg. No. 40034541 As per Quality Procedure As per Quality Procedure KSEL/CC/001 Inspection Register . Test WTC Internal
regular production KSEL/CC/001 certificate 1.32 Cir Connector Receipt 23-22 40019316 (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production DLW Drg. No. 40019316 As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal 1.33 Lug Terminals N.A (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal 1.34 Faston Terminal N.A (OEM) 1.Visual defects 2. Dimensional Check Major Visual First off 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Test certificate WTC Internal Sl.No. Component Operation Machine/ Equipment used for Operation to be Monitored of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 1.39 Hardware 1.Gauges 2.Clamp Meter 3.Vernier 4. Thread Gauges 1.Visual defects 2. Dimensional Check Major V/I/T First off 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Raw material test report Internal Quality control Internal 1.40 Wires 1.Gauges 2.Clamp Meter 3.Vernier 1.Visual defects 2. Dimensional Check 3. Colour Critical V First off 100% for approval sampling for regular As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . WTC Internal
regular production 1.46 Copper Tubes 1.Gauges 2.Clamp Meter 3.Vernier 1.Visual defects 2. Dimensional Check Critical V First off 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Internal 1.47 Tubes Assembly Drg.No. 10633502 1.Gauges 2.Clamp Meter 3.Vernier 4. Thread Gauges 1.Visual defects 2. Dimensional Check Major V/I/T First off 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Raw material test report Internal Quality control Internal 1.48 Pipe Fittings 1.Gauges 2.Clamp Meter 3.Vernier 1.Visual defects 2. Dimensional Check 3. Colour Critical V First off 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Internal Sl.No. Component Operation Machine/ Equipment used for Operation to be Monitored Classification of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 1.49 TAPE N.A. 1.Visual defects 2. Dimensional Check Major V/I 100% Checking As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Internal Inspection Register . Internal Quality control Internal 1.50 Switch Toggle N.A. 1.Dimensional Checks 2.Printing 3.Gumming Major V First of 100 % for approval As per Customer Requirement & As per Quality Procedure KSEL/CC/001 As per Customer Requirement & As per Quality Procedure KSEL/CC/001 Internal Inspection Register . Internal Quality control Internal 1.51 Copper Brazed Tubes Drg. No. 8098594 1.Dimensional Checks Major V First of 100 % for As per Customer As per Customer Internal Inspection Internal Quality Internal
1.Gauges 2.Clamp Meter 3.Vernier 4. Thread Gauges 2.Printing 3.Gumming approval Requirement & As per Quality Procedure KSEL/CC/ 009 Requirement & As per Quality Procedure KSEL/CC/ 009 Register . control In Process Inspection of CONSOLE #1 & CONTROLE CONSOLE #2 Component Operation Machine/ Equipment used for Operation to be Monitored Classification of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 2.1 Cutting Cutting Machine Visual defects 2. Dimensional Check 3. Finish Major V/I First off 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Checks Internal 2.2 Sizing Sizing Machine Visual defects 2. Dimensional Check Major V/I First off 100% for approval sampling for As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Checks Internal
3. Finish regular production 2.3 Bending Bending Machine Visual defects 2. Dimensional Check 3. Finish Major V/I First off 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Checks Internal 2.4 Drilling Drill Machine Visual defects Major V/I First off 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Checks Internal 2.5 Cleaning Compressor /Air Burs Removal Major V/I First off 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Internal Sl.No. Component Operation Machine/ Equipment used for Operation to be Monitored Classification of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 2.6 Machining Milling Machine 1.Visual defects 2. Dimensional Check 3. Finish Critical V/I First off 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Internal 2.7 Grinding Automatic Grinder Machine 1.Visual defects 2. Dimensional Check 3. Finish Critical V 100 % Testing Checking As per Customer Requirement & As per Quality Procedure As per Customer Requirement & As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Checks Internal
KSEL/CC/001 2.8 Spot Welding Spot Welding Machine 1.Visual defects 2. Dimensional Check 3. Finish Critical V 100 % Testing Checking As per Customer Requirement & As per Quality Procedure KSEL/CC/001 As per Customer Requirement & As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Checks Internal 2.9 Butt Welding Butt Welding Machine 1.Visual defects 2. Dimensional Check 3. Finish Critical V 100 % Testing Checking As per Customer Requirement & As per Quality Procedure KSEL/CC/001 As per Customer Requirement & As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Checks Internal 2.10 Grinding Automatic Grinder Machine 1.Visual defects 2. Dimensional Check 3. Finish Critical V 100 % Testing Checking As per Customer Requirement & As per Quality Procedure KSEL/CC/001 As per Customer Requirement & As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Checks Internal Sl.No. Component Operation Machine/ Equipment used for Operation to be Monitored Classification of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 2.11 Varnishing N.A. 1.Visual 2.Uniformaty. 3. Dry Major V/I 100 % Checking As per Customer Requirement & As per Quality Procedure KSEL/CC/001 As per Customer Requirement & As per Quality Procedure KSEL/CC/001 Internal Inspection Register . Internal Quality control Internal 2.12 Sheet Cutting Sheet Cutting Machine Visual defects Major V/I & Supplier TC First off 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Internal
2.13 Sheet Bending Sheet Bending Machine Visual defects Critical V/I 100% Testing /Checking As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Checks Internal Goods Final Product Testing Bay 2.14 Welding Welding Machine Welding Checks Critical V/I As per sample Plan As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Checks Internal Goods Final Product Testing Bay 2.15 Spot Welding Spot Welding Machine. Welding Checks Critical V As per sample plan As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Inspection Register . Internal Quality control Checks Internal Goods Final Product Testing Bay 2.16 Cleaning Solvents. 1.Surface Finish 2 Dust. 3. Critical V/I/T 100 % Testing Checking As per Quality Procedure KSEL/CC/001 As per Quality Procedure KSEL/CC/001 Internal Inspection Register . Internal Quality control Internal Goods Final Product Testing Bay 2.17 Painting Painting Machine Colour etc Major V Checkings As per Manufacturer Instruction / Catalogue As per Manufacturer Instruction / Catalogue Inspection Register . Internal Quality control Checks Internal Goods Final Product Testing Bay Sl.No. Component Operation Machine/ Equipment used for Operation to be Monitored Classification of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 2.18 Marking Marking Machine Visual Defects Major V/I & Supplier TC First of 100% for approval sampling for regular production As per DLW Drg & Specification As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal
Equipment Sub Assembly of CONTROLE CONSOLE #1 & CONTROLE CONSOLE #2 Sl.No. Component Operation Machine/ Equipment used for Operation to be Monitored Classification of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 3.1 Frame Assembly Remer Jigs Dies Fixtures Press Machine Riveting Machine Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 10630978 As per Quality Procedure KSEL/CC/001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal 3.2 LWR CON PANEL ASM APL Remer Jigs Dies Fixtures Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for As per DLW Drg 10635373 As per Quality Procedure As per DLW Drg & Specification Inspection Register . Raw material Internal Quality control Internal
Press Machine Riveting Machine regular production KSEL/CC/001 Test Report 3.3 PANEL ASM Remer Jigs Dies Fixtures Press Machine Riveting Machine Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 10632914 As per Quality Procedure KSEL/CC/001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal 3.4 PANEL ASM Excursion Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 10632725 As per Quality Procedure KSEL/CC/001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal 3.5 PANEL ASM Crimping Machine Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 10643843 s per Quality Procedure KSEL/CC/001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal Sl.No. Component Operation Machine/ Equipment used for Operation to be Monitored of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 3.6 LATCH ASM Wire cutting Machine Sizing Machine Crimping machine Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 106419115 As per Quality Procedure KSEL/CC/001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal 3.7 COVER ASM Remer Jigs Dies Fixtures Press Machine Riveting Machine Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 10632915 As per Quality Procedure KSEL/CC/001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal
3.8 PANEL ASM Remer Jigs Dies Fixtures Press Machine Riveting Machine Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 10632908 As per Quality Procedure KSEL/CC/001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal 3.9 PANEL ASM Remer Jigs Dies Fixtures Press Machine Riveting Machine Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 10633088 As per Quality Procedure KSEL/CC/001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal 3.10 TUBE CLAMP ASM Remer Jigs Dies Fixtures Press Machine Riveting Machine Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 8108276 As per Quality Procedure KSEL/CC/001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal Sl.No. Component Operation Machine/ Equipment used for Operation to be Monitored of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 3.11 CABLE ASM Remer Jigs Dies Fixtures Press Machine Riveting Machine Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 8140357, 10634587, 10634586 As per Quality Procedure KSEL/CC/001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal 3.12 CLAMP ASM Remer , Jigs Dies, Fixtures Press Machine Riveting Machine Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 8108260 As per Quality Procedure KSEL/CC/001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal
3.13 VALVE ASM Remer ,Jigs Dies Fixtures Press Machine Riveting Machine Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 10632578 & 10635890 As per Quality Procedure KSEL/CC/001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal 3.14 TUBE ASM Remer Jigs Dies Fixtures Press Machine Riveting Machine Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per DLW Drg 10632779 & 10632780, 10632781, 10632782, 10633510, 10633511, 10633512, 10633504 , 10633503 , 10633502, 10633505, 10633675, 10633676, 10633677& Specification Inspection Register . Raw material Test Report Internal Quality control Internal Equipment Final Assembly Sl.No. Component Operation Machine/ Equipment used for Operation to be Monitored of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 4.1 Body Assembly Frame Assembly LWR CON PANEL ASM APL PANEL ASM Visual Defects Dimensional Checks Critical V/I First of 100% for approval sampling for regular production As per Quality Procedure KSEL/CC/ 001 As per DLW Drg & Specification Inspection Register . Raw material Test Report Internal Quality control Internal
PANEL ASM LATCH ASM COVER ASM PANEL ASM TUBE CLAMP ASM CABLE ASM CLAMP ASM VALVE ASM TUBE ASM PRODUCT FINAL TESTING AS PER DLW Specification No. WDG4/EL/PS/22 July ,2008 Sl.No. Component Operation Machine/ Equipment used for Operation to be Monitored of Criticality Type /Method of Check Quantum of Check Reference Document Acceptance Norms Format of Records Agency for Inspection If Out source Address of Agency Remark 5.1 Visual Test Visual Visual Defect Critical V/I/T 100 % Testing Checking Routine Test As perDLW Drg & Specification As perDLW Drg & Specification Inspection Register . Internal Quality control Checks Internal/ Testing Agency Goods Final Product Testing Bay 5.2 Preliminary Checking General workmanship & Finish General Operation Critical V/I 100 % Testing Checking Routine Test As perDLW Drg & Specification As perDLW Drg & Specification Inspection Register . Internal Quality control Checks Internal/ Testing Agency Goods Final Product Testing Bay 5.3 Dimensional Checks Dimensional Checks As per DLW Drg & Critical 1.Digital Vernier. 100 % Testing As perDLW Drg & As perDLW Drg & Inspection Register . Internal Quality Internal/ Testing Goods Final Product
5.13 Functional Test CC1 Testing panel CC-1 Should Show correct function Critical I 100 % Testing Checking Routine Test As perDLW Drg & Specification As perDLW Drg & Specification Inspection Register . Internal Quality control Checks Internal/ Testing Agency Goods Final Product Testing Bay 5.14 Functional Test CC2 Testing panel CC-2 Should Show correct function Critical I 100 % Testing Checking Routine Test As perDLW Drg & Specification As perDLW Drg & Specification Inspection Register . Internal Quality control Checks Internal/ Testing Agency Goods Final Product Testing Bay 5.15 Endurance Test Endurance machine No. of Operations Critical Type test As perDLW Drg & Specification As perDLW Drg & Specification Inspection Register . Internal Quality control Checks Internal/ Testing Agency Goods Final Product Testing Bay