NU 211 ECP 2 6009 2 NA 22025 2 10 Recycle Compressor Motor 6208 2 6308 2 11 Reformer Blower (Ventapp make) 6210 1 NU 2210ECJ 1 12 Reformer Blower (Almonard make) 6311 2 13 Reformer Blower Motor 6208 C3 2 14 Chiller Compressor Motor 6206 1 6208 1 15 Evaporator Column Chilling Pump 6208 1 16 N₂ Vacuum Pump 3309 A/C3 2 6309 2 NU 2212 ECP 2 17 N₂ Vacuum Pump Motor A 6316 C3 2 18 N₂ Vacuum Pump Motor B 6215 C3 2 19 A/C Compressor Motor 6208 ZZ 3 6206 ZZ 3 20 AHU Blower 6312 C3 1 21 AHU Blower Motor NU 309 1 6209 1 22 160 m³ Cooling Water Pump NU 309 2 7309 B 4 23 160 m³ Cooling Water Pump Motor NU 318 C3 1 24 160 m³ Cooling Water Pump Motor NU 215 C3 2 6215 C3 2 25 DM Water Degasser Pump 3304 2 6304 2 26 25 m³ Cooling Water Pump NU 2209 2 3309 2
JOINTING SHEET 1525mmX1650 mmX2mm 2 1525mmX1650 mmX3mm 1 15 TEFLON SHEET 1000mmX1000 mmX0.5mm 2 1000mmX1000 mmX1mm 2 1000mmX1000 mmX1.5mm 2 1000mmX1000 mmX2mm 2 1000mmX1000 mmX3mm 1 16 ASBESTOS ROPE 6 mm 5 10 mm 5 12 mm 5 17 GRAPHITE METALIC ROPE 6 mm 5 Box 8 mm 5 Box 18 PURE TEFLON ROPE 2 Box 19 PURE GRAPHITE SHEET 1000x1000x1 2 1000x1000x2 2 1000x1000x3 2 20 FULL THREADED STUD WITH TWO NUTS 12/40 19 12/65 24.4 16/40 31 16/65 34.6 7. LIN /LOX TANKERS (For Three years) NO MATERIAL QUANTITY 1 GASKET (METTALIC TEFLON 150 GLASS) 1 1/2" 25 2 G.G BRONZE CRYOGENIC GLOBE VALVE (40mm) WORKING PRESSURE 17.3 Kg/Cm2 AT 195°C 3 8. NAPHTHA TRANSFER PUMP (2 NOS) (For Three years) TAG NO MODEL NO. TYPE MAKE FLOW RATE ILHP/619&620 D-211044001 CCR32 STORK PUMP INDIA LTD 19 m³/hr
7 31100556 SHAFT SLEEVE P.S ST AISI - 41 OH 300 BHN 2 8 35000012 THROAT BUSH CI IS 210 - FG 260 1 9 24000012 BEARING HOUSING CI IS 210 - FG 260 1 10 43002345 GLAND PACKING CHAMPION -1094 OR EQ 1 11 SUBSOG SET OF GASKETS NAM 37 1 12 SUBSOO SET OF OIL SEALS NTR RBR ST SPRING 1 13 SUBSOR SET OF 'O' RINGS NE RUBBER 1 14 SUBSOF SET OF FASTNERS STD MS - CL (270/276) 1 13. RAW WATER PUMP (2 NOS) (For Three years) MAKE: JOHNSON FLOW RATE: 10 m³/hr SL NO PART NO DESCRIPTION MATERIAL QTY 1 140 LEG STEEL 1 2 300 GASKET CAF 1 3 310,320 PLUG SS 316 1 4 1200 SHAFT SLEEVE SS 316 1 5 1210 BUSH SS 316 1 6 1230 SEAL COVER STEEL 1 7 1420 NIPPLE STEEL 1 8 1300 GASKET CAF 1 9 1320 GASKET CAF 1 10 1340 GASKET CAF 1 11 1800 STUD STEEL 1 12 1820 CAB NUT SS 316 1 13 1860 KEY SS 316 1 14 2110 BEARING COVER C.I 1 15 2120, 2125 OIL BUFFLE BRONZE 1
16 2140 OIL LEVELER STEEL 1 17 2150 PLUG SS 316 1 18 2160 GASKET CAF 1 19 2220 DEFLECTOR STEEL 1 20 2300 INTERNAL CIRCLIP STEEL 1 21 2340 ADJUSTING RING STEEL 1 22 2350 DISTANCE SLEEVE STEEL 1 23 2351 MECHANICAL SEAL CEROMIC 2 14. VACUUM PUMP -COOLING WATER PUMP (For Three years) MAKE: STROKE PUMP IND LTD FLOW: 17.5m³/hr SI NO MATERIAL 1 SHAFT 2 SEAL (MECHANICAL) 3 OIL SEAL 4 SPIDER - COUPLING (NO 95) 15. N2 VACUUM PUMP 302 A & 302B(For Three years) MAKE: AREZENEM GERMANY CAPACITY: 38.90M³/min (302 A) CAPACITY: 16.60M³/min (302 B) SI NO MATERIAL 1 COUPLING 2 SPIDER (C226) 2Nos 16. ETP PLANT (For Three years) MAKE: JOHNSON PUMP Flow Rate: 10m³/hr SI NO DESCRIPTION
20. FIRE JOCKEY PUMP (For Three years) MAKE: MATHER & PLATT FLOW: 170m³ SI NO MATERIAL 1 OIL SEAL 2 SHAFT 3 GLAND PACKING 4 SLEEVE 21. ACCKL COMPRESSOR (MODEL: SMC4-100)(For Three years) SL. NO PART DESCRIPTION QTY 1 CRANK SHAFT 6H C 55 1 2 NUT FOR CRANK SHAFT 1 3 WASHER FOR CRANK SHAFT 1 4 CONNECTING ROD 1 5 CONNECTING ROD LOCKING PLATE 1 6 UNLOADING PISTON 1 7 PACKING UNLOADER PISTON (TEFLON RING) 1 8 UNLOADER PISTON RETAINER 1 9 DIS. VALVE STOPPER 1 10 OIL PUMP ELEMENT 1 11 OIL PUMP BODY BUSH 1 12 CYLINDER LINER 1 13 BEARING SLEEVE MOTOR SIDE 1 14 BEARING SLEEVE OIL PUMP 1 15 C.R.BEARINGS (CRANK PIN METAL) 1 16 PISTON RING (1 SET) 1 17 OIL SCRAPING 5RING (1 SET) 1 18 PISTON 1 19 PISTON PIN 1 20 DIS.VALVE REED 1
21 SUC.VALVE REED 1 22 SUCTION FILTER 6HS - 55 1 23 OIL FILTER 1 24 DEMISTER ASSY 1 25 VALVE SEAT 4 HC/5HC - 55 1 26 GROOVED PIN 1 27 UNLOADING LIFT PIN 1 28 UNL.SPRING 6HC -- R4 - 18 - 117 1 29 RELIEF Hd.SPRING R4 - 1 -671 1 30 SUC. & DIS. SPRING R4 - 16 -763 1 31 SPRING REV. RETAINER R 414-1213 1 32 SPRING OIL PUMP R4 - 14 - 1217 1 33 SPRING UNL.LIFT PIN R4 - 18 -158 1 34 SIGHT GLASS 1 35 SIGHT GLASS ADOPTER 1 36 OIL PRESSURE CONTROL VALVE 1 37 SHAFT SEAL ASSEMBLY 1 38 SHAFT SEAL COVER 1 39 RING FOR SHAFT SEAL 1 40 CRANK CASE HEATER 1 41 O' RING SET 1 42 GASKET SET 6HC55 (FULL SET) 1 22. INSTRUMENT AIR COMPRESSOR MAKE: KIRLOSKAR PNEUMATIC CO.LTD FLOW: 2.7 Nm³/min HIGH PRESSURE SIDE: (For One year)
22,23,25G,25H ECONOMIZER 7 STUDS 5/8"UNC X 150 lg SA - 193 GR - B7 40 8 NUTS(HEX) 5/8" UNC STD SA - 194 GR - 2 H 80 13 STUDS 5/8"UNC X 85 lg SA - 193 GR - B7 8 13A STUDS 5/8"UNC X 85 lg SA - 193 GK - B8 8 14 NUTS(HEX) 5/8" UNC STD SA - 193 GR- 2H 16 14A NUTS(HEX) 5/8" UNC STD SA - 194 GR - B8 16 18 STUDS 3/8"UNC X 110 lg SA - 193 GR - B8 32 19 NUTS(HEX) 3/4"UNC STD SA 194 GR - B8 64 * STUD WITH TWO NUTS FOR P.NO 7,8 5/8"UNC X 150 lg A 193 GR . B7/ A 194 GR . 2H 5 * STUD WITH TWO NUTS FOR P.NO 13A,14A 5/8"UNC X 85 lg A 193 GR . B8/ A 194 GR . B8 5 * STUD WITH TWO NUTS FOR P.NO 18,19 3/4"UNC X 110 lg A 193 GR . B8/ A 194 GR . B8 5 * STUD WITH TWO NUTS FOR P.NO 13,14 5/8"UNC X 85 lg A 193 GR . B7/ A 106 GR . 2H 5 7 STUDS 5/8" UNC X 145 lg SA 193 GR B7 24 8 NUTS 5/8" UNC STD SA 197 GR 2H 48 9 JACK SCREW M 16 X 90 lg IS 1367 CL : 4.6 2 16 STUDS 3/4" UNC X 110 lg SA 193 GR B8 16 17 NUTS(HEX) 3/4" UNC STD SA 194 GR B8 32 * STUD WITHTWO 5/8" UNC X 145 lg SA 193 GR B7 5
NUTS P.NO 7,8 SA 194 GR 2H * STUD WITHTWO NUTS P.NO 7,9 5/8" UNC X 145 lg SA 193 GR B8 SA 194 GR B8 5 9 STUD /BOLT 5/8" UNC X 120 lg A 193 GR B7 20 10 NUTS 5/8" UNC STD A 194 GR 4 40 16 STUD /BOLT 5/8" UNC X 180 lg A 193 GR 5B 7 16 17 NUTS 5/8" UNC STD A 194 GR 4 32 22 STUD /BOLT 5/8" UNC X 75 lg A 193 GR B7 16 23 NUTS 5/8" UNC STD A 194 GR 4 24 * STUD WITH TWO NUT P.NO 9,10 5/8" UNC X 120 lg A 193 GR B7/ A 194 GR 4 5 * STUD WITH TWO NUT P.NO 16,17 5/8" UNC X 140 lg A 193 GR B7/ A 194 GR 4 5 * STUD WITH TWO NUT P.NO 22,23 5/8" UNC X 180 lg A 193 GR B7/ A 194 GR 4 5 * STUD WITH TWO NUT P.NO 33,34 5/8" UNC X 75 lg A 193 GR B7/ A 194 GR 4 5 33 STUD/BOLT (FOR CONN A1,A2) 5/8" UNC X 75 lg A 193 GR B7 8 34 NUTS (FOR CONN A1,A2) 5/8" UNC STD A 193 GR 4 16 BOILER SI NO BOLT DIAMETER mm NUT SIZE mm LENGTH mm (inches) QTY ESTIMATED AMOUNT 1 20 30 100(4") 44 2 16 27 90(3.5") 268 3 16 24 90(3.5") 76 4 12 19 65(2.75") 68 5 12 19 75(3") 52 6 18 32 146(5.75") 4
7 RUSTOLIN (250ml) 20 8 HS HACKSAW BLADE 50 9 COTTON WASTE 500 10 O₂ CYLINDER 5 11 ARGON CYLINDER 3 12 ARC WELDING ROD CARBON STEEL (SIZE = 3.15) 5(PACK) 13 ARC WELDING ROD E 7018 (SIZE = 2.15) 2(PACK) 14 ARC WELDING ROD CARBON STEEL (SIZE = 2.5) 5(PACK) 15 ARC WELDING ROD ESAP E309MO 16 (SIZE = 2.5) 1(PACK) 16 ARC WELDING ROD CAST IRON ROD (SIZE = 3.15) 1(PACK) 17 TIG WELDING 309 L (SIZE = 2mm) 3 Kg 18 TIG WELDING 308 L (SIZE = 2mm) 3 Kg 19 (TEFLON TAPE, GLYCERIN,POLYTHENE SHEET ETC) 1
Enclosure-3 TENTATIVE LIST OF INSTRUMENTATION SPARES (per year) SL NO DESCRIPTION MAKE & MODEL NO QTY 1 BATTERY 1.5V 1.5V,TYPE"AA" 20 2 BATTERY 9V 9 V BATTERY 10 3 EXTENSION BOARD REPUTED COMPANY LENGTH 4 4 PANEL TUBE LIGHT,CHOKE CROMPTON 230VAC,2 FEET LENGTH 3 5 3 PIN PLUG, SOCKETS 230 VAC,5A,10A RATINGS 10 6 TERMINAL BLOCKS REPUTED COMPANY SUITABLE FOR 1.5 SQ.MM CABLE 300 7 MCB L&T,ANCHOR 2A,5A,10A ETC. 15 8 CABLE FOR WIRING 1.0 SQ.MM MULTISTRAND CABLE 100 MT 9 ELECTRICAL INSULATION TAPE REPUTED COMPANY 50 10 6 MM PVC TUBE REPUTED COMPANY 100 M 1 UPS BATTERY (emergency spare) EXIDE, AMARON 12V,42AH 5 2 POSITIONER FOR ILP VALVES HTP PALGHAT INPUT:0.2 TO 1.0 BAR,SUPPLY 1.4 KSC,PORTS CONNECTION: 1/4 " NPT(F) 2 3 I/P FOR SAMSON VALVES MODEL:4765 AIR SUPPLY MAX;4BAR, INPUT:4 TO 20 MA,PORT SIZE:1/4" NPT(F) 2 4 RTD PROBE ALTOP 2 5 THERMOCOUPLE PROBE ALTOP 2
DETAILS OF INSTRUMENTATION SPARES (For 2 years) SL NO DESCRIPTION MAKE & MODEL NO SPECIFICATION QTY 1 3/2 SOLENOID VALVE 24VDC,EX.PROOF ROTEX: TYPE AVCON MEDIUM:AIR, PRESSURE: 10 BAR MAX,IN/OUT PORT SIZE: 1/4" (NPT)F. 2 2 3/2 SOLENOID VALVES 230 VAC ,FOR AIR COMP,DRYER JANATICS: DS2 COMPACT VALVE MEDIUM:AIR, PRESSURE: 10 BAR MAX,IN/OUT PORT SIZE: 1/4" (NPT)F. 2 3 SOLENOID VALVES 230 VAC ,FOR CHILLER UNIT AND AHU MKC-2, TYPE 180 230 VAC ,1/4 " SAE FLARE 2 4 OLD CHILLER LOAD/UNLOAD SOV TYPE180 230 VAC, 15 WATTS 1 5 BLUE STAR CHILLER TEMP. SENSOR BLUE STAR THERMISTER TEMPERATURE SENSORS. 2 6 PRESSURE SWITCH FOR LH2 PLANT INDFOS: TYPE: B7-31-S MEDIUM: NAPHTHA, N2,AIR ETC., PORT SIZE: 1/4"(NPT)F 2 7 PRESSURE SWITCH FOR INST AIR COMP. SWITZER :GH902 BAR MAX,INPUT PORT SIZE: 1/4" (NPT)F. 2 8 ON/OFF PUSH BUSH BUTTON WITH LED LAMP 24VDC BHARTIA CUTLER LSU 24VAC/DC 24V DC LED BULB. 5 9 INDICATION LAMP BHARTIA CUTLER HAMMER 24 V AC/DC LED INDICATOR 5 10 SMOKE DECTOR APOLLO/ EURO:ES-01 IONISATION, TYPE SMOKE 4
21 AND FERRULES REPUTED 6MM,12 MM SS TUBE.1/4 " ,3/8",1/2 ",6MM SS FITTINGS. 22 FUSES 0.1A, 0.2A, 0.4A, 1A, 2A ETC.) REPUTED GLASS FUSES OF DIFFERENT RATINGS 0.1,0.2 1A,2A,4A,6A ETC. 23 SOLDERING IRON,LEAD AND FLUX REPUTED MANUFACTU _ 24 SIEMENS PLC LITHIUM BATTERY TYPE-C ,LITHIUM BATTERY 3.6 VOLT LITHIUM BATTERY 1 25 PSA VALVES ACTUATOR DIAPHRAGMS SAMSON ACTUATOR DIAPHRAGM FOR 240 CM2 AND 350 CM2 ACTUATOR DIAPHRAGM 240 AND 350 CM2 3 26 PRESSURE GAUGES CHILLER UNIT BLUE STAR PROCESS CONNECTION 1/8 " (M) 8
Appendix-4 Tentative list of special equipments for which AMC shall be entered. Description Party Visit per Year 1 Centac Air Compressor- 1 No Ingersoll rand (i) pvt ltd, Chennai 6 days over 4 visits 2 Dubas – 10 Kva UPS – 1 No Dubasengg, Bangalore 3 3A 62.5 kVA DG Set – Engine: Cummins JN Machineries, Tirunelveli. 12 3B 62.5 kVA DG Set– Engine: Greaves Gen services, Madurai 6 4 Overhead Cranes-5 nos Elmec Engg.pvt ltd, Nagercoil 2 visits per crane 5 Riello - 15 kVA UPS- 4 Units Riello, Chennai 3 visits 6 A/C Plant –Make units of each 15 tons National coolers On call basis, approx 4 per year 7 40 tons Chiller water Plant –Make: Accel Bright Engineers, Tirunelveli On call basis, approx 4 per year 8 PLC Maintenance LH2 Plant, ASU I Proficient automation and controls, Kochi On call basis, approx2 per year 9 Numeric - 10 Kva UPS- 3 Units Numeric, Tirunelveli 3 10 ASU II,PSA Modicon PLC Sun automation,Chennai On call basis, approx.2 per year
operation mode. 6 a Welding Inch dia 200 6b TPI charges Per day 3 6c Radiography charges Per day 6 6d Heat treatment charges Per day 6 6e Mobilization charges for welding , Radiography and Heat treatment if arranged from out station, Per visit 3 7 7A Servicing / calibration of Instruments/ controller BMOS BDE6110 Controller, BDE 4300 indicator servicing Nos 3 (To be serviced at Bluebells controls, Chennai) 7B Test equipments calibration – buden berg pressure calibrator, nagman make pressure calibrator, yew make current/voltage source, decade resistance box and digital multimeter Nos 4 To be serviced at ERTL, Trivandrum, North lab (I) Pvt Ltd, Chennai 7C 24 volt power supply units and siemens plc power supply servicing Nos 5 To be serviced at APLAB, Trivandrum, Krishna Electronics, Chennai 8 Renewal of Reformer Tube including welding& radiography Once in 5 years Engaging 40 tonnes, 50 m boom length crane for a day, cutting &dismantling old reformer tube, installation of new reformer tube welding &
25 H2 RECYCLE COMPRESSOR UNIT (STAND BY) ILHP/M/106 26 BLOWER – REFORMER BOX ILHP/M/107 27 HYDRAZINE DOZING PUMP UNIT ILHP/M/108 28 NAPTHA HEATER ILHP/E/101 29 NAPHTHA EVAPORATOR ILHP/E/102 30 NAPHTHA PRE HEATER ILHP/E/103 31 DESULPHURISATION REACTOR ILHP/E/104 32 REFORMER BOX WITH 3 TUBES ILHP/E/105 33 WASTE HEAT RECOVERY BOILER WITH SUPER HEATER ILHP/E/106 34 BOILER BLOW DOWN VESSEL ILHP/E/107 35 HYDRAZINE TANK ILHP/E/108 36 NAPHTHA COOLER ILHP/E/109 37 ECONOMISER (BFW) ILHP/E/110 38 SYNGAS FINAL COOLER ILHP/E/111 39 KNOCK OUT DRUM ILHP/E/112 40 PSA UNIT (4BEDS) ILHP/E/113 41 BUFFER VESSEL ILHP/E/114 42 COLD STACK ILHP/E/115 43 REFORMER – VENT STACK ILHP/E/116 44 H2 COMPRESSOR WITH LT MOTOR – INTERCOOLERS SURGE VESSELS – LUBE OIL PUMP UNIT ILHP/M/301 45 N2 VACUUM PUMP UNIT (2 STAGES) ILHP/M/302 46 VACUUM PUMP UNIT FOR COLD BOX – VACUUM LINES (3 NOS.) ILHP/M/303 47 AIR BLOWER UNIT FOR H2COMPRESSOR ROOM ILHP/M/304 48 COLD BOX ILHP/E/301 49 VALVE BOX ILHP/E/302 50 DM PLANT (DMP) RAW WATER PUMP UNIT ILHP/M/601
8 CHILLER PLANT COMPRESSOR BRINE PUMP ST. ILHP/M/AD/07 9 62.5 KVA DG SET (POWERICA) ILHP/E/AD/01 10 62.5 KVA DG SET STAND BY (GREAVES) ILHP/E/AD/02 11 POWER PANEL FOR 62.5 KVA DG SET ILHP/E/AD/03 12 STAND BY POWER PANEL ILHP/E/AD/04 13 5KL LH2TRANSPORT TANKER (WITHOUT PRIMOVER) ILHP/T/AD/01 14 10KL LH2TRANSPORT TANKER (WITHOUT PRIMOVER) ILHP/T/AD/02 15 PYROMETER ILHP/M/AD/01 16 PREESURE CALIRATOR ILHP/M/AD/02 17 GC FOR CO2 ANALYSIS ILHP/L/AD/01 18 UPS FOR ANALYTICAL LAB ILHP/I/AD/01
AUGUMENTATION MACHINERIES AND EQUIPMENTS SL NO DESCRIPTION ILHP TAG NO. 1 GH2 HOFER COMPRESSOR WITH MOTOR -500 BAR ILHP/2015/AU/01 2 DRESSER RAND H2 COMPRESSOR WITH MOTOR (PRIMARY -1 BOOSTER-1) ILHP/2015/AU/02 3 N2 START UP COMPRESSOR KIRLOSKAR (PNEUMATIC) ILHP/2015/AU/03 4 GN2 HOFER COMPRESSOR WITH SIEMENS MOTOR -500 BAR ILHP/2015/AU/04 5 CP 11 CAMERON TURBO AIR COMPRESSOR WITH MOTOR TA 2000 ILHP/2015/AU/05 6 CP 12 CAMERON RECYCLE COMPRESSOR WITH MOTOR TA 6000 ILHP/2015/AU/06 7 CRYO STAR TURBINE WITH BOOSTER COMPRESSOR ILHP/2015/AU/07 8 BOC COLD BOX ILHP/2015/AU/08 9 INOX LIN STORAGE TANK 75 KL ILHP/2015/AU/09 10 INOX LOX STORAGE TANK 75 KL ILHP/2015/AU/10 11 125 KL LH2 STORAGE TANK ILHP/2015/AU/11 12 BLUE STAR CHILLER PLANT WITH PANEL 2NOS ILHP/2015/AU/12 13 CHILLED WATER CIRCULATION PUMP UNIT 2NOS ILHP/2015/AU/13 14 170037 (TN72 Q4109) AIR LIQUIDE LH2 TANKER WITH PRIME MOVER ILHP/2015/AU/14 15 170038 (TN72 Q4101) AIR LIQUIDE LH2 TANKER WITH PRIME MOVER ILHP/2015/AU/15 16 630306 GARDNER LH2 TANKER ILHP/2015/AU/16 17 TN 72 AZ 2216 LOX TANKER 10 KL ILHP/2015/AU/17 18 TN 72 AZ 2219 LOX TANKER 10 KL ILHP/2015/AU/18