Procurement Drawings Document Number Revision System Spool Number K0000068028 Basic Flex Hose, 8x10, Vacuum Jacketed, Liquid Oxygen Fill LO2 4055 K0000068029 Flex Hose, 8x10, Vacuum Jacketed, Liquid Oxygen Fill LO2 4050 K0000068031 Basic Flex Hose, 3x5, Vacuum Jacketed, Liquid Oxygen LO2 5045 K0000068032 Basic Flex Hose, 4 to 3x5, Vacuum Jacketed, Liquid Oxygen Bleed LO2 5050 K0000068034 Basic Flex Hose, 2x4, Vacuum Jacketed, Liquid Oxygen Vent LO2 5070 K0000068036 Basic Flex Hose, 2x4, Vacuum Jacketed, Liquid Oxygen Vent LO2 5080 Basic Flex Hose 8 X 10, Vacuum Jacketed, Liquid Hydrogen Fill LH2 2035 Flex Hose 8 X 10, Vacuum Jacketed, Liquid Hydrogen Fill LH2 2040 Basic Flex Hose 6 X 8, Vacuum Jacketed, Liquid Hydrogen Bleed LH2 3035 Basic Flex Hose 4 To 6 X 8, Vacuum Jacketed, Liquid Hydrogen Bleed LH2 3040
AWS D17.1 2010 Specification for Fusion Welding for Aerospace Applications AWS D1.1 2010 Structural Welding Code - Steel ISO 10012 2003 Measurement Management Systems - Requirements for Measurement Processes and Measuring Equipment - First Edition ISO 14952 2004 systems Surface cleanliness of fluid systems ISO 17025 2005 General Requirements for the Competence of Testing and Calibration Laboratories SAE AS9003 A Inspection and Test Quality System SAE AS9100 C Quality Systems Aerospace – Model for Quality Assurance in Design, Development, Production, Installation, and Servicing Task Description The Contractor deliver flexible hoses to the facility designated by the Government. The Contractor shall deliver the following VJ flexible hose spools (Table 1) in NPS conforming to K0000190545-SPC – TSMU Flexible Hose Specification, Vacuum Jacketed, LO2 Service and K0000190546-SPC – TSMU Flexible Hose Specification, Vacuum Jacketed, LH2 Service. All piping shall be delivered with end closures to satisfy the requirements of paragraph 5 of the procurement specifications. Table 1 – Flex Hoses Qty Units Spool No Type Nom Size (in.) KSC Part Number Description Delivery Date
K0000190546-SPC - TSMU Flexible Hose Specification, Vacuum Jacketed, LH2 Service 1 LH2 2035 VJ Flex Hose 8x10 K0000068043 Fill/Drain ATP+40 weeks 1 LH2 2040 VJ Flex Hose 8x10 K0000068044 Fill/Drain ATP+40 weeks 1 LH2 3035 VJ Flex Hose 6x8 K0000068046 Engine Bleed ATP+40 weeks 1 LH2 3040 VJ Flex Hose 6x8 K0000068047 Engine Bleed ATP+40 weeks K0000190545-SPC - TSMU Flexible Hose Specification, Vacuum Jacketed, LO2 Service 1 LO2 4050 VJ Flex Hose 8x10 K0000068029 Fill/Drain ATP+36 weeks 1 LO2 4055 VJ Flex Hose 8x10 K0000068028 Fill/Drain ATP+36 1 LO2 5045 VJ Flex Hose 3x5 K0000068031 Engine Bleed ATP+36 weeks 1 LO2 5050 VJ Flex Hose 3x5 K0000068032 Engine ATP+36 weeks 1 LO2 5070 VJ Flex Hose 2x4 K0000068034 High Point Bleed ATP+36 weeks 1 LO2 5080 VJ Flex Hose 2x4 K0000068036 High Point Bleed ATP+36 weeks Pricing The Contractor shall submit a price for each flex hose spool shown in Table 2. The pricing shall include the variations to the drawings listed in Table 2. The price shall be the maximum price for any elbow between the Min Angle and the Max Angle, and any overall length between the Min Overall Length and the Max Overall Length, and any length of the convoluted section between the Min Flexible Length and the Max Flexible Length shown in Table 2. The overall length is defined as the largest dimension on the drawing and will either be elbow vertex to elbow vertex, elbow vertex to flange face, or flange face to flange face depending on the flex hose.
C9 4.3.1 Quality Plan Two with Updates As Required Contract Proposal and ACA C10 4.3.2 Inspection Control Point Outline Two Electronic Prior to start of fabrication and Hard Copy with ADP C11 5.8.2 Acceptance Data Package Two 1 Electronic and 1 Hard copy with delivery of hardware C12 5.8.2 Packaging, Protection and Transportation Plan One After as-built drawings, acceptance, qualification testing and associated reports are complete C14 4.3.4 Calibration Documentation Two Prior to fabrication & with ADP C15 4.3.3 Government Source Inspection As required 5 working days prior to date goods will be ready for tests, inspections or other MIPs. C17 5.5 Deviation/Waivers As Required Approved deviation/waivers included with ADP C18 5.4 Request for Information As Required Full set delivered with ADP C29 4.3.2 4.3.3 Mandatory Inspection Notification As Required 5 days prior to each MIP/EMIP C30 4.2 Weld process procedures One to start of fabrication for approval C31 4.2 Packaging, Protection and Transportation Plan One 30 days prior to delivery C32 4.2 Acceptance Test Procedure One 30 days authority to proceed Appendix C: Acceptance Data Package (ADP) Items ITEM DESCRIPTION FORMAT PARAGRAPH NUMBER A1. Approvals KDP-F-5042C 5.8
A2. Delivery/Acceptance /Shipping Document DD Form 250 5.6 A3. Historical Log/Notes/Comments Supplier Format Acceptable 5.2 5.2D 5.3 A4. Certificate of Conformance Supplier Format Acceptable 5.8.2 A5. Request for Information (RFI) Form 8-268 5.4 A6. Waiver/Deviation Records KDP-F-5042D 5.5 A7. Non-conformance and Unexplained Anomalies Supplier Format Acceptable Not Applicable A8. Shortages KDP-F-5042E Not Applicable A9. Unplanned/Deferred Work KDP-F-5042F Not Applicable A10 Preplanned/Assigned Work Supplier Format Acceptable Not Applicable A11. As-Designed / As-Built Indentured Listing / Full Size As-Built shop drawings KDP-F-5042H 4.1 5.3.3 A12. Engineering Drawing Tree Supplier Format Acceptable 4.1 5.3.3 A13. Operating Time/Cycle KDP-F-5042J Not Applicable A14. Age Sensitive/Time-Action Items KDP-F-5042K Not Applicable A15. Nonstandard Calibration Records Supplier Format Acceptable 4.3.4 A16. Repair Limitation Data Supplier Format Acceptable Not Applicable A17. Pressure Vessel Data/Certification Plan ASME Form U-1 5.8.2 A18. Pyrotechnic Data/Certification Supplier Format Acceptable Not Applicable A19. Battery Data/MSDS Supplier Format Acceptable Not Applicable A20. Temporary Installations Supplier Format Acceptable Not Applicable A21. Acceptance Verification Matrix/Evidence of Acceptance Supplier Format Acceptable 1.0 4.3.1 4.3.2.2 4.3.4 5.1 5.3.2 5.8.1 5.8.2 5.8.3