Panel Mr. Muhammad Ismail Team Lead, Delux Footwear Mr. Muhammad Imran Director LSC, Gujranwala Mr. Ghulam Abbas Product Manager, UE. Pvt. Sheikhupura Mr. Nadeem Bajwa QA Manager, Stylo Group Mr. S.M Ather Raza Zaidi Project Mgr, G.I.L.T Gujranwala Mr. Muhammad Younas Quality Mgr, Firhaj Footwear, Lahore Mr. Ali Asghar Chief Designer, Y-Shoes. Lahore Mr. Sami Ullah Development Manager, Sigma Shoes, Sialkot Mr. Muazzam Mahmood Senior Instr. G.I.L.T Gujranwala Mr. Munir Ahmed K.T.K, Gujranwala Col. (R) Liaqat Qamar Secretary General, PFMA Mr. Ali Raza PMFA Mr. Muhammad Naeem Akhtar GIZ Pakistan Mr. Khuram Shafiq Chaudhry District Manager, Okara, TEVTA Mr. Muhammad Umer Javed Asst. Manager, Ms. Uzma Adrees Asst. Mgr. P-TEVTA Mr. Akhtar Hussain Asst. Manager, TTB Mr. Muhammad Wahid Khan Asst. Manager, TTB DACUM Facilitator Mr. Ghazanfar DACUM Expert, PVTC Syed Salman Nasir Ali Shah, DACUM Expert, P-TEVTA DACUM Recorder Mr. Farrukh Ali, PVTC Occupational Analysis of National Vocational Qualification for “Shoe Technician Level 4” November, 2017 Lahore National Vocational & Technical Training Commission (NAVTTC) Government of Pakistan
Identify hazards in workplace environment Comply with Occupational Health and Safety Precautions Apply Personal Protective and Safety Equipment(PPE) Practice safe Work habits to ensure safety in the workplace Perform hand cutting as per approved sample Perform Machine cutting as per approved sample Perform skiving as per approved sample Perform splitting as per approved sample Perform stamping / embossing as per approved sample Perform screen printing as per approved sample Perform marking as per approved sample Perform edge coloring as per approved sample Perform crimping operation as per approved sample Perform quality assurance as per SOPs Finalize plan quantity as per work ticket Check approved sample for stitching Arrange material for upper stitching Perform interlining with fusing press on upper components Prepare components for fitting and folding Perform folding components as per requirement Perform fitting and punching of components as per article requirements Perform stitching with machine Perform hand stitching as per design Perform binding stitching as per approved sample Perform String Stitching as per approved sample Perform Insole Sock Strobel with Upper as per approved sample Perform zigzag stitching as per approved sample Perform cording stitching as per approved sample Perform eyeleting / hooking as per approved sample Perform upper sealing as per requirement Perform upper trimming as per approved sample
Apply toe puff material as per approved sample Perform toe shaping as per approved sample Place stiffener on back counter Perform complete edge coloring as per design Perform thread cleaning as per requirement Perform quality assurance as per SOPs Prepare Insole by hand Perform cutting of insole by machine Perform Stamping as per requirement Perform Shank Board Skiving as per specification Perform grooving as per specification Attach shank with back part as per design Perform insole joining as per design Perform beveling on feather line of insole Perform Insole Molding / shaping as per design Perform insole covering as per design Prepare Thermo Plastic Rubber (TPR) / Poly Vinyl Chloride (PVC) outsole of shoe Prepare Polyurethane (PU) outsole of shoe Prepare rubber outsole of shoe as per design Perform cutting of outsole material Perform sole splitting as per approved sample Perform sole buffing / snuffing as required Perform roughing of heel part of outsole Perform grooving / channel making of outsole Join welt on sole as per design Perform embossing of outsole as per approved sample Perform pre-finishing of outsole as per requirement Prepare heel as per design Perform heel shaping as per design Perform pre-finishing of heel as per requirement Perform assembly of heel and sole as per design
Perform sole finishing as per requirement Attach Insole with Last Apply Adhesive to Insole and Upper Perform Toe puff & Stiffener Perform Toe/Forepart lasting Perform Side Lasting as per design Perform Heel / Back Part Lasting as per design Perform Wrinkle Chasing as per requirement Perform Bottom & Sole Roughing and priming as per requirement Perform Sole Attaching as per design Perform De-Lasting as per design Perform Sole Stitching as per design Attach Insole with Last as per design Perform Back Counter Molding as per requirement Perform Upper Blocking as per design Perform Toe Activation as per design Perform Toe/Forepart Lasting as per design Perform Side Lasting as per design Perform Heel Lasting as per design Perform Heel Edge Rounding as per requirement Perform nail pulling as per requirement Perform Wrinkle Chasing as per requirement Perform Bottom Roughing as per requirement Perform Sole Roughing / Priming as per requirement Perform Sole Attaching as per design Perform De-Lasting as per design Perform Sole Stitching as per design
Back Counter Molding as per design as per approved sample The Last/Mold as required Toe/Forepart Lasting as required Side Lasting as required Heel Lasting as required Bottom Roughing as per requirement Sole Direct Molding as per design as per approved sample Perform Sole Stitching as per design Perform leather aniline / two tone finishing as per approved sample Perform suede / nubuck / synthetic finishing as per approved sample Insert socks as per approved sample Perform lacing as per approved sample Perform stuffing as per requirement Perform brand tagging / stickers as per sample Perform shoe packing as per sample Perform Communication with others Upgrade Professional skills Work in a team forming
Additional Information for Shoe Technician (Cut to pack)” Worker traits Responsible Honest Supportive Physically fit Committed Self-motivated Entry Requirements Matric Duration of Training Required 12 months Career Paths Shoe Technician Supervisor Trainer Entrepreneur Related Knowledge and Skills Adhesive time adjustment height Area of shank attachment Back height measurement Back height size wise Basic numeracy Bottom of last and standards ( 5S methodology) Color dyes Color matching techniques Colors combination Controlling the of material Crimping materials Cutting materials / components Cutting presses Decorative materials Describe the Hammering Different sizes and sizing system Direction of cutting from Tight to Toe Direction wise cutting Drying time period Feather line of last Fitting techniques Functions of covering and drying conveyer machines Functions of fusing press machine Identification of area for application of adhesives Identification of Materials Identification of right and left side insole Identification of Sole material Importance of leveling of feather line Importance of nail attaching Importance of oiling the machine Importance of proper nailing Importance of proper placing toe puff and stiffener Inside and outside of upper Tools/Equipment 45ᵒ Adhesive Adhesive applicator Adhesive applicator machine Adhesive container Adhesives machine Adjustment tools Alky set Apron Arc machine Awl Back machine Basket Beveling machine Binding machine Blocking machine Books Bottom roughing machine Brush for adhesive Buffing machine Card board / rubber sheets Casting die Casting pattern Chiller Chiller box Clipper Computer Cording stitching machine Coupling machine Covering machine sheet Crimping machine Cut insole Cutting and marking templates Cutting boards Cutting dies Cutting knives Cutting pads
Related Knowledge and Skills Techniques of insole fixing Techniques of insole making by hand Techniques of insole making by machine Techniques of joining fore and back part of insole Techniques of nail pulling Techniques of nail removing Techniques of trimming Techniques used for pulling force Thickness of material Thimble of last Thread pulling techniques Threading techniques Types and parts of shoes Types and use of edge rounding machine Types and uses of adhesives and Primer and uses of adhesives machines Types and uses of arc machine and uses of binding machines Types and uses of blocking machine Types and uses of bottom roughing machine Types and uses of branding tags / stickers / label and uses of buffing machines Types and uses of Chillier Types and uses of coupling machine Types and uses of cutting boards Types and uses of cutting dies Types and uses of cutting pads Types and uses of cutting tools Types and uses of de lasting machine Types and uses of dies and uses of direct molding machine Types and uses of embossing machine Types and uses of emery paper / belt Types and uses of eyeleting machines Types and uses of eyelets / hooks Types and uses of finishing material Types and uses of folding machine Types and uses of grooving knives Types and uses of grooving machines and uses of handling tools and materials Types and uses of head cleaner Types and uses of heating chamber and uses of heel lasting machine Types and uses of heel lasting materials and uses of heel materials and uses of hot melt adhesives and uses of inclination machine Types and uses of insole material Tools/Equipment Magnifier glass Magnifying Marble Marble stone Marking machine Marking patterns Marking template of heel Marking Masks Measuring instruments Measuring tools Molding machine Molding press Molds Nail remover Nail removing lever Nailing machine Oil can Oil cane Panches Peg Per-forming machine Plastic basket / bag Plier Portable grinding machine Post bed stitching machine double needle Post bed stitching machine single needle Pot PPEs Press Press machine Prickle punch Printing pads PU molding machine Pulling Punch Rack Riveting machine Roughing machine Round hammer Rounding machine Rubber hammer Rubber mixing machine Rubber molding press Safety Shoes Sand paper Scale Scissors Sealing machine Sharpening tools Shoe horn