DataDriven Condition Monitoring of Control Valves in Laboratory Test Runs The availability of huge amounts of process data enables datadriven methods to optimize production processes. Predictive Maintenance is one of the common applications to transfer data to useful information for improving the Overall Equipment Effectiveness. In this paper, a datadriven method for condition monitoring of control valves in industrial process plants is developed based on data collected during test runs. In contrast to the state of the art condition monitoring in control valves, the test runs make it possible to define a threshold that differentiates normal from abnormal valve behaviour. Furthermore, the characteristics of the model results allow the identification of different defects. The application of the proposed method to a historic industrial data set validate the applicability in noisy industrial use cases.

Datadriven modeling of semibatch manufacturing: a rubber compounding test case The continuously growing amount of available data from manufacturing processes supports the development of datadriven models. The typical target application of these models is optimal control and continuous quality management within an objective of zerodefect manufacturing. However, data obtained from batch processes are characterized by its high dimensionality that exceeds the computational capabilities of online applications and datadriven modelu0027s reliability must be guaranteed for proper industrial implementation. We explore two approaches to reduce problemu0027s size: feature extraction and feature selection; several multivariate regression methods are also compared regarding it precision and robustness. We base our analysis on an industrial rubber compounding process where natural rubber is blended in a semibatch mixer with several additives, then it is further mixed up using cylinders and it is conditioned in bands for storing. For this process, real production data is collected and stored in the manufacturing execution system of the company. The objective of the analysis is to predict mechanical properties of the rubber at the end of the processes. Based on the provided data, several datadriven models are built and tested. From the comparison among them it is concluded: models based on feature extraction and artificial neural networks yield the highest accuracy, while featureselected models provide better physical interpretability and increased robustness regarding industrial deployment.