Patent Document:

referring now to fig1 through 3 , an orthotic device 10 includes an upper member 12 , intermediate member 14 and lower member 16 , each member preferably being of aluminum or another structural material having density , strength and endurance comparable to those of aluminum . the lower end of the upper member 12 is formed with a circular arc 18 having a center 20 . the upper end of intermediate member 14 is formed with a circular arc 22 , which is centered at 20 and whose outer surface nests within the inner surface of arc 18 . members 12 and 14 are connected mutually at an adjustable connection 23 . an outer block 24 is formed with a flat outer surface 26 , engaged by the head of threaded attachment 28 , e . g ., a screw or bolt 28 , and a circular cylindrical inner surface 30 centered at 20 . an inner block 32 is formed with a circular cylindrical outer surface 34 centered at 20 , and a flat inner surface 36 contacted by self - locking nuts 38 , each nut engaging a respective attachment 28 . the upper member 12 is formed with two parallel slotted holes 40 . the intermediate member 14 is formed with two slotted holes 42 , each hole 42 being aligned with a respective hole 40 . each attachment 28 extends through a hole in the outer block 24 , a pair of holes 40 , 42 in members 12 and 14 , and a hole in the inner block 32 . the lower portion of intermediate member 14 and the upper portion of lower member 16 are formed with arcuate surfaces , which together form an arc that is continuous across a lower connection 44 . a first hinge plate 46 is secured to member 14 by rivets 48 , and a second hinge plate 50 is secured to member 16 by rivets 52 . the lugs 54 of hinge plate 46 straddle the center lug of hinge plate 50 . those lugs and the hinge pin 56 that connects them are located between the ends of members 14 and 16 . therefore , lower member 16 must pivot counterclockwise about the axis 57 of the hinge pin 56 from the fully extended position shown in fig2 and 3 , but it can pivot in either direction other than from the fully extended position . in operation , the angular disposition of the first or upper connection 23 is adjusted by loosing the engagement of nuts 38 with screws 28 sufficiently to permit the arcuate surfaces 18 , 22 of members 12 , 14 to rotate about center 20 as the slotted holes 40 , 42 slide relative the attachments . when the desired angular position is established , the nuts 38 and screws 28 are tightened , which draws blocks 24 , 32 and the arcuate surfaces 18 , 22 of members 12 , 14 into friction contact and secures the desired angular setting of the upper connection 23 . one leg 58 of an angle bracket 60 is secured by rivets 52 to the lower member 16 . another leg 62 of bracket 60 is located near and facing a bracket 64 , which is secured to the intermediate member 14 by rivets 48 having a head counterbored in bracket 64 . the inner surface 66 of bracket 64 conforms to the contour of intermediate member 14 . preferably , angle bracket 60 and bracket 64 are formed of plastic material . bracket 64 supports an adjustment screw 68 having screw threads 70 that extend along the screw shank and are aligned with axis 78 . the threads 70 of screw 68 engage internal screw threads , which are tapped along a length 72 of bracket 64 . a compression helical spring 74 is located in a bore 76 , aligned with axis 78 and formed in bracket 64 . spring 74 is secured in its position in the bore 76 by a set screw 80 , which is threaded into bracket 64 and engages consecutive loops of the spring 74 . bracket 60 pivots about axis 57 when screw 68 is inserted in bracket 64 with its head at the upper end of bracket 64 and its screw threads engaged with the internal screw threads in bracket 64 , as shown in fig2 and 3 . in this configuration , screw 68 is held in place by the engaged screw threads , and its shank acts as a guide to maintain the spring aligned with bore 76 when spring 74 extends past the end face 82 of bracket 64 , and the spring elastically opposes and prevents contact between bracket 60 and bracket 64 . the diameter of bore 79 in bracket 62 is larger than the diameter of the shank of screw 68 , so that the screw has no contact with the bore 79 or bracket 60 when the device 10 is assembled to permit bracket 60 to pivot . notably , bracket 60 can pivot freely ( without resistance ) about axis 57 , except to the point of contact with spring 74 , and ultimately comes to a stop when bracket 60 finally contacts the end face 82 of bracket 64 . pivoting of bracket 60 about axis 57 is locked out or prevented when the device 10 is assembled such that the head of screw 68 is seated in a counterbore 81 in the leg 62 of bracket 60 . specifically , the screw shank extends through bore 79 in bracket 60 and bore 76 in bracket 64 , and its screw threads engaged the internal screw threads in bracket 64 along length 72 . when assembled in this way , bracket 60 contacts the end face 82 of bracket 64 and screw 68 holds bracket 60 closed and unable to pivot . fig4 illustrates an alternative lower connection 90 of an orthotic , which is included with the upper member 12 , intermediate member 14 , lower member 16 , and upper connection 23 , substantially as described with reference to fig1 through 3 . the lower portion of intermediate member 14 and the upper portion of lower member 16 are formed with arcuate surfaces , which together form an arc that is continuous across the lower connection 90 . a first hinge plate 96 is secured to intermediate member 14 by rivets 98 , and a second hinge plate 100 is secured to lower member 16 by rivets 102 . two lugs 104 of hinge plate 100 straddle the center lug of hinge plate 96 . those lugs and the hinge pin 106 that connects them are located eccentric of the ends of members 14 and 16 and concentric with an axis 107 , about which the lower connection 90 pivots . a bracket 110 is secured to the lower member 16 by rivets 102 , each rivet having a head 112 that is counterbored from the outer surface in bracket 110 . bracket 110 is located near and facing a bracket 114 , which is secured to the intermediate member 14 by rivets 98 , each rivet having a head 116 that is counterbored from the outer surface in bracket 114 . the inner surface 118 of bracket 114 conforms to the contour of intermediate member 14 . preferably , bracket 110 and bracket 114 are formed of plastic material . when the lower member 16 pivots clockwise about axis 107 to the fully extended position , the adjacent end faces 120 , 122 of brackets 110 and 114 , respectively , become engaged by mutually contact , such that the contact provides a resistance stop to prevent further clockwise pivoting of the lower member 16 about axis 107 , thereby limiting plantar flexion , i . e . movement that increases the angle between the foot and the leg , for treatment of drop foot especially in a stroke patient . the lower member 16 must pivot about the axis 107 of hinge pin 106 counterclockwise from the fully extended position , but it can pivot in either direction other than from the fully extended position . in a third embodiment , brackets 110 and 114 can be deleted from the lower connection 90 illustrated in fig4 . the first hinge plate 96 is secured to lower member 14 by the rivets 98 and the second hinge plate 100 is directly secured to intermediate member 16 by the rivets 102 . two lugs 104 of hinge plate 100 straddle the center lug of hinge plate 96 , and those lugs and the hinge pin 106 that connects them are located eccentric with the ends of members 14 and 16 . therefore , in this third embodiment , when the lower member 16 pivots clockwise to the fully extended position , the adjacent end faces 124 , 126 of members 16 and 14 , respectively , become engaged by mutually contact , which provides a resistance stop to prevent further clockwise pivoting of the lower member 16 about axis 107 . the lower member 16 must pivot about the axis 107 of hinge pin 106 counterclockwise from the fully extended position shown in fig4 , but it can pivot in either direction other than from the fully extended position . fig5 and 6 show a brace or support 150 , which includes a front or inner surface that conforms to the contour of the calf of the human leg , and an outer surface 152 , which is substantially parallel to its inner surface . the outer surface 152 is formed with a hollow pocket 154 enclosed by a wall 156 and having an opening 158 , into which the upper end 160 of the upper member 12 is inserted . the outer surface 162 of the pocket 154 has a series of holes 164 , which extend through the pocket and the inner and outer surfaces of the support 150 . threaded attachments 166 , 168 , inserted through at least some of the holes 164 and through a slotted hole 170 in the upper member 12 , secure the support 150 and upper member 12 in a desired position . a rotating bar 172 , in the form of a thin elongated plate , is secured at one end by an attachment 174 to a boss 176 formed on the outer surface 162 of pocket 154 . the opposite end 180 of the rotating bar 172 bears against the outer surface 152 when the rotating bar is not in use . the rotating bar 172 can be rotated in either direction about attachment 174 from the position shown in fig5 , such that the area of the rotating bar near its end 180 contacts a surface , e . g ., the surface of a bed in which the user is lying , to prop the foot against rotation from a desired position , usually in the vertical plane . in a fourth embodiment of the lower connection 130 illustrated in fig7 and 8 , a first hinge plate 132 , secured by rivets 98 to intermediate member 14 and bracket 134 , terminates in a lug 136 , which surrounds a hinge pin 138 centered at a pivot axis 140 . a second hinge plate 142 , secured by rivets 102 to lower member 16 and bracket 144 , terminates at mutually spaced lugs , which straddle lug 136 and surround hinge pin 138 . as best seen in fig8 , bracket 134 terminates in a central lug 146 , located between two lugs 148 , 190 , which are formed on bracket 144 and straddle lug 146 . a lateral hole in lug 148 is formed with screw threads 192 , which extend across the width of lug 148 . a lateral hole in lug 190 is formed with screw threads 194 , which are aligned with threads 192 and extend across the width of lug 190 . when the lower member 16 pivots clockwise to the fully extended position , a set screw 196 engaged with screw threads 192 can be threaded from one lateral direction into lug 148 such that the set screw enters a hole 198 in lug 146 , and a set screw 200 engaged with screw threads 194 can be threaded in the opposite lateral direction into lug 190 such that the set screw enters a hole 202 in lug 146 , which is preferably aligned with the hole in lug 148 . engagement of the set screws 196 , 200 with lugs 146 , 148 , 190 secures members 16 , 14 mutually and provides a resistance stop that locks out any pivoting of the lower member 16 about axis 140 . otherwise , the lower member 16 pivots about the axis 140 counterclockwise from the fully extended position shown in fig7 and 8 , and can pivot in either direction other than from the fully extended position . notably , by locking out the free motion of the ankle at axis 57 or 140 , as the case may be , the brace will transfers a floor reaction moment to the knee , which will cause the knee to go into extension , i . e . movement that increases the angle across the knee between the upper leg and lower leg . this will naturally occur during gait , i . e ., while the person using the brace is walking . notably , the lock out mechanism of the free motion hinge gives the brace additional versatility in therapy . by contrast , when the lock out mechanism is not engaged , the patient has more natural walking freedom at the ankle . as a result , this invention assists the ankle to progress through different stages of therapy as the mobility of the ankle increases . it should be noted that the present invention can be practiced otherwise than as specifically illustrated and described , without departing from its spirit or scope . it is intended that all such modifications and alterations be included insofar as they are consistent with the objectives and spirit of the invention .

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