Question: what is the difference between 5 panel and 6 panel hats?
Answer: Six Panel vs Five Panel As seen on the left-hand model, this creates a seam running down the middle of the front of the hat. This is the style referred to as a six-panel. Printers, embroiderers, and other artists began demanding caps be made without the seam, allowing for uninterrupted images on the front of the hat.