Spreadsheet: 70041d1270702089-pulling-info-out-of-an-old-layout-oct-08-example
Sheet: 10-10-08 1st

Daily Problem Report |  |  |  |  |  | 1st shift |  | Date |  | 2008-10-10 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 9 |  | 3 |  | 4.5
PR |  | 2 |  |  |  | 2.4
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 53731/2-08020-00 |  | Problem: O/L burr |  |  | Station:4/6 |  | Ran: 30 / 1500 | 0.5
Human Problem |  |  | Last PM: | 2008-09-22 00:00:00 | Machine | Die | Root Cause: | Upper cutter was laid back |  |  | 6:20-6:50
CM: |  |  |  |  | Explain: | Took out cutter and welded it up. Running good |  |  |  |  | [NAME]
Stamping T/L:  [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 5-1 | 67185/6-08010/20-00 |  | Problem: Mis-formed part |  |  | Station:5/5 |  | Ran: startup | 0.5
Human Problem |  |  | Last PM: | 2008-09-08 00:00:00 | Machine | Die | Root Cause: | Lower retainer block was put in 180 out. |  |  | 7:30-8:00
CM: human error |  |  |  |  | Explain: | Punches were busted, pulled die. |  |  |  |  | [NAME]
Stamping T/L: C Rusher
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 5-1 | 67185/6-08010/20-00 |  | Problem: No-hole in L side |  |  | Station:5/5 |  | Ran: 2nd attempt startup | 0.25
Human Problem |  |  | Last PM: | 2008-09-08 00:00:00 | Machine | Die | Root Cause: | Button left out, did not see this on 1st PR repair |  |  | 12:45-1:00
CM:more human error |  |  |  |  | Explain: | Pulled die to look into missing button, also found the rear feed side cam punches were sheared |  |  |  |  | [NAME],KA
 |  |  |  |  | from the 1st pull repair.
Stamping T/L: C Rusher
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 48622-08020-00 |  | Problem: O/L burr |  |  | Station:2/6 |  | Ran:   startup | 0.25
Human Problem |  |  | Last PM: | 2008-09-19 00:00:00 | Machine | Die | Root Cause: | Gauld had developed |  |  | 2:55-3:10
CM: |  |  |  |  | Explain: | Polished lower cutter to get rid of gauld. |  |  |  |  | Jeremy
Stamping T/L: None
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 53211/2-02130-00 |  | Problem: mark on part |  |  | Station: 5/6 |  | Ran: 461 / 2700 | 0.25
Human Problem |  |  | Last PM: | 2008-06-19 00:00:00 | Machine | Die | Root Cause: | Hole in stripper for push pin was rough |  |  | 2:55-3:15
CM: none |  |  |  |  | Explain: | Broke the edge around hole, good. |  |  |  |  | [NAME]
Stamping T/L: C Rusher
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 48622-08020-00 |  | Problem: O/L burr |  |  | Station:2/6 |  | Ran: 1600 / 2100 | 0.25
Human Problem |  |  | Last PM: | 2008-09-19 00:00:00 | Machine | Die | Root Cause: | Cutter clearance too tight. |  |  | 4:45-5:00
CM: PM this die. |  |  |  |  | Explain: | Ground lower cutter - OK now. |  |  |  |  | [NAME]
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: