Spreadsheet: 70113d1270774855-pulling-info-out-of-an-old-layout-oct-08-example
Sheet: 10-29-08 1st

Daily Problem Report |  |  |  |  |  | 1st shift |  | Date |  | 2008-10-29 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 8 |  | 5 |  | 3.7
PR |  | 4 |  |  |  | 2.5
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 3-1 | 53731/2-08020-00 |  | Problem: O/L burr |  |  | Station:4/6 |  | Ran:19            of     1000 | 1.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Too much clearance |  |  | 6:30-7:40
CM: |  |  |  |  | Explain: | The upper section was not square,it was welded to datum.This was repaired and installed, |  |  |  |  | Greg,Billy
 |  |  |  |  | there was still too much clearance.This die was pulled to the shop for repairs.
Stamping T/L: Chad R
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 58193-08020-T1 |  | Problem: Scrap chute,hole burr |  |  | Station:5/5 |  | Ran:0           of     1000 | 1.5
Human Problem |  |  | Last PM: | 2008-07-24 00:00:00 | Machine | Die | Root Cause: | One bolt in shaker,Button too low |  |  | 7:00-8:30
CM: |  |  |  |  | Explain: | We worked on the chute to add two bolts to secure this to the shaker.There was a hole |  |  |  |  | [NAME],Bonz
 |  |  |  |  | deformation due to the button being too low,this was shimmed .Hole burr was because button was loose,clearance |  |  |  |  |  | [NAME]
Stamping T/L: david B |  |  |  |  | was ground. punch was ground through stripper.We worked on this because stamping had only 130 pcs in storage.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 5-1 | 58193-08020-T1 |  | Problem: O/L burr |  |  | Station:5/5 |  | Ran:585          of      1188 | 0.25
Human Problem |  |  | Last PM: | 2008-07-24 00:00:00 | Machine | Die | Root Cause: | Chipped cutters |  |  | 8:50-9:00
CM: |  |  |  |  | Explain: | Stamping ran 1 day of production,this die was pulled to the shop for repairs.This was inspected . |  |  |  |  | [NAME]
Stamping T/L: david B
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 53731/2-08020-00 |  | Problem: O/L burr |  |  | Station:4/6 |  | Ran:0       of   1000 | 0.25
Human Problem |  |  | Last PM: | 2008-09-22 00:00:00 | Machine | Die | Root Cause: | Lower had a chip. |  |  | 3:30-3:45
CM: |  |  |  |  | Explain: | This was ground and it was good.D/M did support stamping through the run with a scrap issue |  |  |  |  | Greg
 |  |  |  |  | on the feed side center of the 4/6.
Stamping T/L: Chad r
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 4-1 | 42111-02070-00 |  | Problem: Out of spec. |  |  | Station:3/6 |  | Ran:400 / 3000 | 0.5
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Possibly due to long bolts. |  |  | 2:00-2:30
CM: |  |  |  |  | Explain: | Pulled to remake shims and make shorter bolts to hold details in tighter. |  |  |  |  | KA and gang
 |  |  |  |  | Also reset material guides.
Stamping T/L: C. Rusher
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 42111-02070-00 |  | Problem: Out of spec. |  |  | Station:3/6 |  | Ran:startup after pull | 0.5
Human Problem |  |  | Last PM: | 2008-10-09 00:00:00 | Machine | Die | Root Cause: | material guides |  |  | 5:30-6:00
CM: |  |  |  |  | Explain: | Adjusted material guides 2mm towards the exit side. |  |  |  |  | KA and gang
Stamping T/L:  [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: