Spreadsheet: 70041d1270702089-pulling-info-out-of-an-old-layout-oct-08-example
Sheet: 10-3-08 1st

Daily Problem Report |  |  |  |  |  | 1st shift |  | Date |  | 2008-10-03 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 9 |  | 4.5 |  | 3.1
PR |  | 3 |  |  |  | 3
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 48232/3-08010-T1 |  | Problem: Mislocated part |  |  | Station:1/6 |  | Ran:beginning of run | 0.5
Human Problem |  |  | Last PM: | 2008-04-22 00:00:00 | Machine | Die | Root Cause: | Fingers were out of adjustment |  |  | 8:15-9:00
 |  |  |  |  | Explain: | One pilot pin was gaulded and the other was broken.The lower section was removed ,so the |  |  |  |  | [NAME],Greg
 |  |  |  |  | pilots could be changed out.The fingers were adjusted and production was good. |  |  |  |  |  | Bonz,[NAME]
Stamping T/L: david B |  |  |  |  | 30 minutes D/M supported stamping during a finger adjustment. |  |  |  |  |  | 10 minute break
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 53731/2-08020-00 |  | Problem: Part sticking in upper |  |  | Station:2/6 |  | Ran:0        of    1200 | 1
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Broken springs |  |  | 11:45-12:40
1st 6-24-08,2nd 9-22-08 |  |  |  |  | Explain: | The process was unbolted from the upper common plate ,while in the press.The springs were |  |  |  |  | Darrell,Bonz
 |  |  |  |  | replaced and this was closed.Parts did not stick and production was good. |  |  |  |  |  | [NAME]
Stamping T/L:[NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 5-2 | 57225/6-0E010-00 |  | Problem: Coil sticking & hole burr |  |  | Station:Prog |  | Ran:320        of     975 | 0.5
Human Problem |  |  | Last PM: | 2008-05-12 00:00:00 | Machine | Die | Root Cause: | Material guide was too tight, there was a feed pitch adjustment. |  |  | 1:05-1:35
 |  |  |  |  | Explain: | 1 mm was milled of the face to give more clearance.The roll angle was adjusted and this was good. |  |  |  |  | [NAME]
 |  |  |  |  | A hole burr was found later ,so this die was pulled to the shop for repairs.
Stamping T/L: Chad R
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 55747-0C010-T1 |  | Problem: [NAME] |  |  | Station:7/7 |  | [NAME]          of   450 | 0.5
Human Problem |  |  | Last PM: | 2008-07-10 00:00:00 | Machine | Die | Root Cause: | Bad punch |  |  | 1:25-2:00
 |  |  |  |  | Explain: | The punch was changed,gauld was ground out of button and production was good. |  |  |  |  | [NAME]
Stamping T/L: Chad R
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 1-1 | 51155/64-04020-00 |  | Problem: Light Stencil |  |  | Station:2/8 |  | Ran:0           of    1000 | 0.75
Human Problem |  |  | Last PM: | service die | Machine | Die | Root Cause: | Loose stencil |  |  | 1:30-2:15
 |  |  |  |  | Explain: | The stecils were loose ,so this die was pulled to the shop for repairs. |  |  |  |  | Darrell
Stamping T/L: David B
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 57663-0E010-T1 |  | Problem: Finger issue |  |  | Station: |  | Ran:359        of          425 | 0
Human Problem |  |  | Last PM: | 2008-07-08 00:00:00 | Machine | Die | Root Cause: | Operator broke guide off finger while making an adjustment. |  |  | 3:05-3:25
 |  |  |  |  | Explain: | The guige was welded @ the press and production was good. |  |  |  |  | [NAME]
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: