Spreadsheet: 70041d1270702089-pulling-info-out-of-an-old-layout-oct-08-example
Sheet: 10-2-08 2nd

Daily Problem Report |  |  |  |  |  | 2nd shift |  | Date |  | 2008-10-02 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 7 |  | 2 |  | 2.5
PR |  | 2 |  |  |  | 3
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 2-1 | MULTIBLANKER |  | Problem: [NAME] |  |  | Station:PROG |  | Ran:START OF 1200 | 0.25
Human Problem |  |  | Last PM: | 2008-03-06 00:00:00 | Machine | Die | Root Cause: | WEAK DESIGN |  |  | 8:00-8:30
NEED TO BRACE THE BACK OF CHUTE. |  |  |  |  | Explain: | EXIT CONVEYOR  CHUTE WAS BROKEN. AT START OF RUN.  CHUTE NEEDS MORE SUPPORT. |  |  |  |  | 10 BREAK TIME
 |  |  |  |  | WELDED TOGETHER AND ASSEMBLED SO THEY COULD RUN. |  |  |  |  |  | EY
Stamping T/L: NA
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 3-1 | 48232/3-08010-T1 |  | Problem: MISLOCATED PART |  |  | Station:3/6 |  | [NAME] OF 1000 | 0.25
Human Problem |  |  | Last PM: | 2008-04-22 00:00:00 | Machine | Die | Root Cause: | FINGERS OUT OF ADJUSTMENT |  |  | 9:15-9:25
STAMPING NEEDS TO ADJUST FINGERS |  |  |  |  | Explain: | MISLOCATED PART. BROKE PUNCH AND SHEARED BUTTON. PULLED. PART WAS LOOSE IN |  |  |  |  | EY
 |  |  |  |  | FINGERS.
Stamping T/L: GLENN C
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-2 | 57621/2-08010-BL |  | Problem: TRIPLE STAMPED |  |  | Station:PROG |  | [NAME] OF 700 | 0.25
Human Problem |  |  | Last PM: | 2008-06-25 00:00:00 | Machine | Die | Root Cause: | MISGRIP WAS NOT ADJUSTED RIGHT. |  |  | P.J.
ADJUST MIS GRIP RIGHT. |  |  |  |  | Explain: | MIS GRIP PUSHED BLANK BACK ON TOP OF CUTTER.STAMPING HAD ALREADY REMOVED PARTS |  |  |  |  | 9:45-10:00
 |  |  |  |  | BEFORE WE GOT THERE, AND THERE WERE INCHING THROUGH. WE INSPECTED LOWER CUTTERS ARE CHIPPED
Stamping T/L: |  |  |  |  | BUT GOOD ENOUGH TO RUN THEY ARE OUT OF PARTS.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 57622-08010-00 |  | Problem: MISLOCATED PART |  |  | Station:2/5 |  | Ran:1180 OF 1800 | 0.25
Human Problem |  |  | Last PM: | 2008-06-26 00:00:00 | Machine | Die | Root Cause: | FINGERS OUT OF ADJUSTMENT |  |  | .5 SUPPORT
STAMPING NEEDS TO ADJUST FINGERS |  |  |  |  | Explain: | MIS LOCATED PART CLEANED OUT AND INSPECTED. OK. HELPED ADJUST FINGERS. |  |  |  |  | 11:00-11:40
 |  |  |  |  |  |  |  |  |  |  | EY
Stamping T/L: ADAM
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 55712-08030-T1 |  | Problem: SCRAP |  |  | Station:1/6 |  | Ran:20 OF 1200 | 0.25
Human Problem |  |  | Last PM: | 2008-05-01 00:00:00 | Machine | Die | Root Cause: | NOT ENOUGH COOLANT |  |  | 11:15-11:30
TURN ON COOLANT FRONTSIDE |  |  |  |  | Explain: | NO COOLANT ON THE FRONTSIDE. RIPPING MATERIAL AND LEAVING SCRAP. CLEANED OUT |  |  |  |  | PJ
 |  |  |  |  | SCRAP AND TURNED ON COOLANT. NEED TO INSPECT AFTER RUN. ALSO COOLANT IS SPRAYING EVERY OTHER
Stamping T/L: GLENN C |  |  |  |  | PART INSTEAD OF EVERY THIRD.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 2-1 | 55171/5-04020-T1 |  | Problem: O/L & Hole burr |  |  | Station: Prog |  | Ran: 50 of 1150 | 0.5
Human Problem |  |  | Last PM: | 2008-07-09 00:00:00 | Machine | Die | Root Cause: | O/L burr = caused by guald. H/B = chipped button |  |  | 150-220
 |  |  |  |  | Explain: | The area where the O/L burr is coming from there is a cracked section. We have no spares. |  |  |  |  | PJ C.E
 |  |  |  |  | The hole burr is caused by a chipped button. Pulled die.The strip in the shop had been mislocated because there
Stamping T/L: [NAME] |  |  |  |  | were pilot marks where it started to pierce the strip.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: