Spreadsheet: 69853d1270541088-pulling-info-out-of-an-old-layout-oct-08
Sheet: 10-16-08 1st

Daily Problem Report |  |  |  |  |  | 1st shift |  | Date |  | 2008-10-18 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 13 |  | 3.5 |  | 3.83
PR |  | 2 |  |  |  | 2.08
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 58193-08020-T1 |  | Problem: Scrap shaker bolts |  |  | Station:5/5 |  | Ran:0          of   1100 | 0.25
Human Problem |  |  | Last PM: | never | Machine | Die | Root Cause: | Bolts broke |  |  | 10:10-10:30
CM: |  |  |  |  | Explain: | New bolt was installed and production was good. |  |  |  |  | Darrell
Stamping T/L: Chad R
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 55712-08030-T1 |  | Problem: Overlap |  |  | Station:2/6 |  | Ran:0           of 800 | 0.25
Human Problem |  |  | Last PM: | 2008-10-03 00:00:00 | Machine | Die | Root Cause: | ????????? |  |  | 8:30-8:50
CM: |  |  |  |  | Explain: | The coolant was used at startup,it was ok'd for run.This die will need to be brought to the shop for |  |  |  |  | [NAME],[NAME]
 |  |  |  |  | inspection and repair. |  |  |  |  |  | 10 minutes break
Stamping T/L: David B
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 3-1 | 53731/2-08020-00 |  | Problem: Hole burr |  |  | Station:6/6 |  | Ran:66        of        800 | 0.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Slug from 3 hole got under horseshoe wear plate sheared punch and button. |  |  | 1:45-2:00
[NAME] 6-24-08 2nd 9-22-08 |  |  |  |  | Explain: | The slugs were removed from the top of the wear plate,but the punch and button were sheared. |  |  |  |  | [NAME],[NAME]
 |  |  |  |  | This was pulled to the shop for repairs.
Stamping T/L: David B
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 48623-08020-00 |  | Problem: Blant too tight |  |  | Station:1/6 |  | Ran:0       of    1200 | 0.25
Human Problem |  |  | Last PM: | 2008-10-01 00:00:00 | Machine | Die | Root Cause: | [NAME] was bottomed out. |  |  | 4:15-4:30
CM: |  |  |  |  | Explain: | This was adjusted and production was good. |  |  |  |  | [NAME]
Stamping T/L: David B
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: