Spreadsheet: 69853d1270541088-pulling-info-out-of-an-old-layout-oct-08
Sheet: 10-23-08 2nd

Daily Problem Report |  |  |  |  |  | 2nd shift |  | Date |  | 2008-10-23 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 11 |  | 3 |  | 3.5
PR |  | 3 |  |  |  | 2.2
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 55133/4-0C020-T1 |  | Problem:  [NAME]-up |  |  | Station: 5/5 |  | Ran: 600 of 880 | 0
Human Problem |  |  | Last PM: | 2008-06-12 00:00:00 | Machine | Die | Root Cause: | Chute needs to be at a steeper angle |  |  | 830-835
 |  |  |  |  | Explain: | Removed the scrap and checked the die for damage. Finished the run just fine. |  |  |  |  | R.B
Stamping T/L:  [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 48621-08020-00 |  | Problem:  O/L burr |  |  | Station: 2/6 |  | Ran: 600 of 1400 | 0.5
Human Problem |  |  | Last PM: | 2008-09-25 00:00:00 | Machine | Die | Root Cause: | Chip in upper cutter |  |  | 825-900
 |  |  |  |  | Explain: | Replaced upper section 33B with one off of shelf. One off of shelf was a coated section. Ran good |  |  |  |  | B.G K.S
 |  |  |  |  | afterwards. Stamping was out of parts, die needed to be fixed.
Stamping T/L: Shane Roby
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
Support |  | 2-1 | 63132-04040-00 |  | Problem: Coil folding |  |  | Station: Prog |  | Ran: 1000 of 2200 | 0
Human Problem |  |  | Last PM: | 2008-07-16 00:00:00 | Machine | Die | Root Cause: | Coil was not set-up correctly |  |  | 1215-1240
 |  |  |  |  | Explain: | Die ran fine for the first coil. When the second coil was loaded it kept folding. Coil was not set-up |  |  |  |  | B.G
 |  |  |  |  | or had the right setting in. We helped stamping remove the strip from the die. No work was done to the die.
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 48621-0C010-T1 |  | Problem: HOLE BURR |  |  | Station:6/6 |  | Ran:70 OF 800 | 0.5
Human Problem |  |  | Last PM: | 2008-07-07 00:00:00 | Machine | Die | Root Cause: | SLIGHTLY ROLLED. |  |  | 4:20-4:55
 |  |  |  |  | Explain: | CHANGED 13D FOR THE BUTTON. PUNCH WAS OK. |  |  |  |  | R.B.
Stamping T/L: SHANE R
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 4-1 | 48621-0C010-T1 |  | Problem: DOUBLE HIT |  |  | Station:6/6 |  | Ran:400 OF 800 | 0.25
Human Problem |  |  | Last PM: | 2008-07-07 00:00:00 | Machine | Die | Root Cause: | MIS -GRIP AND DIDN’T SEE PART STROKED IT OVER. |  |  | R.B. C.E.
 |  |  |  |  | Explain: | DOUBLE HIT IN THE 6/6. REMOVED CAMS BUT COULDN’T REMOVE PARTS. PULLING DIE . |  |  |  |  | 5:55-6:09
 |  |  |  |  | HAD TO LEAVE PARTS IN DIE, REMOVE IN THE SHOP.
Stamping T/L: SHANE R
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: